USER MANUAL
Contents
1. 6 3A 250V 1 5A 230V 50Hz 3 200W 230V S50Hz 2 200W 230V 50Hz 3 KTY81 0 100 C PT1000 30 450 C 1 C 0 1 C 94 C The text lt xx gt indicates the parameter xx whose detailed description is in ch 9 2 Boiler operation The controller regulates the central heating system with the fine coal boiler in which by controlling the efficiency of the blower the boiler temperature is changed The fine coal CH boiler operates in the following cykle firing up operation damping Phase I Firing up the controller turns on the blower It causes firing up the fine coal and gradual increase in temperature of the boiler Reaching lt 22 gt TempSTOP_ BOILER 35 C finishes the firing up phase The duration of the firing up phase is limited up to 2 hours If the temperature doesn t increase the controller switches over to the damping phase The controller skips the firing up phase and automatically turns on the boiler if after switching on the power the water temperature is above lt 22 gt In the phase II Operation the controller maintains the boiler temperature at the preset value If the boiler temperature is below the preset one the blower switches on the rotations of the blower are selected automatically The increase in temperature above the preset one causes the blower switched off In that state the scavenges of the boiler are carried out acc to the settings in order to get rid of the combustion2. WINANS Zak ad elektroniczny TATAREK Jerzy Tatarek 50 559 Wroclaw 75 Swieradowska st ph 071 367 21 67 373 14 88 fax 373 14 58 Tax index number 899 020 21 48 Bank account BZ WBK S A WROCLAW 6910901522 0000 0000 5201 9335 www tatarek com pl E mail tatarek tatarek com pl J j WINANS Zaktad elektroniczny TATAREK Jerzy Tatarek RT14 2014 v 2 1 ANG USER MANUAL program version 2 1 06 02 2014 from program v2 1 RT 14 CONTROLLER OF HEATING SYSTEM WITH SOLID FUEL BOILER The controller controls the heating system based on the solid fuel boiler in which by controlling the efficiency of the blower the burning process is under control The receivers of the heat are as follows Container of the Warm Applicable Water WAW and Heating System CH The controller cooperates with the 3 way mixing valve in the heater or floor system and safety system of the return temperature of the boiler 1 Basic parameters Power Power consumption without load Max connection power Operation conditions Housing protection class Fuse Power carrying capacity of blower output Number of outputs to control pumps Number of outputs to control the valve motor Number of temperature sensors of water Temperature sensor of the flue gas Temp measurement precision Temp measurement resolution Switch on temperature of the STB safety thermostat 230V 50Hz 4W 750W 0 50 C humidity 10 90 no condensation IP41
3. lt 53 gt TloadWAW parameter 9 4 Operation screen in safety system of boiler return temperature The screen appears at the setting lt 60 gt ModeMIXER RETURN Icons of additional data Boiler Direction temperature 1 of valve 7 move Icon of MIXER screen Return temperature F1 setting the basic parameters F2 manual i operation Mixer Preset pump temperature of the protection of the return Fig 84 Screen of mixer operation protection of the return temperature CH system respectively a closing the return water and mixing it with the water from the boiler to increase the return temperature Ifthe valve drive runs the arrow blinks Lack of the arrow means in the next cycle the valve remains l Direction of valve movement means opening the valve for the return water from the motionless Pressing the F1 button enables the change of the basic parameters of the mixer lt 62 gt TempMIXER preset minimum temperature of the boiler return By pressing the F2 button you can transition to the manual operation in order to test the correctness of mounting and operation of the valve Icon of Icon of additional MIXER and data MANUAL screen Time to end of manual operation Direction of valve move F1 change of dire
4. pumps and blower typically 6 3A 230V L 2 terminals L connected in the controller N 2 terminals N connected in the controller PE 2 safety terminals PE connected in the controller OUTPUTS 230V 50Hz L DM blower 200W max L Pl CH pump 200W max L P2 WAW loading pump 200W max L P3 mixer pump 200W max VALVE DRIVE OUTPUT 230V 50Hz L M valve drive opening brown or black depending on the valve mounting 200W max L M valve drive closing black or brown depending on the valve mounting 200W max valve drive connect the common output blue to N valve drive connect the safety cable green and yellow to PE TEMPERATURE SENSORS TB safety sensor of the boiler STB in case of not using STB apply the jumper T1 boiler sensor KTY81 T2 sensor of the WAW container KTY81 in case of not mounting the WAW leave unconnected T3 sensor of the mixer KTY81 in case of not mounting the mixer leave unconnected T4 TP room thermostat in case of not mounting the thermostat leave unconnected T5 available T6 temperature sensor of the flue gas PT1000 6 The WAW pump The controller controls the pump loading the WAW container The cycle of loading starts if the WAW temperature sensor indicates a temperature below 50 C lt 52 gt TminWAW and ends if the temperature is above 60 C lt 51 gt TmaxWAW After finishing loading the WAW container the pump runs still for a minute lt 46 gt TimeRunDownPump
5. THE BINDING LAW THE PRODUCER DOESN T TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED BY WRONG USEOF THE CONTROLLER a LEVEL OF PARAMETERS 2 PARAMETERS CAN BE CHANGED AT UNLOCKED PASSWORD N o NAME RANGE DEFAULT FUNCTION pumps 4X Minimal boiler temperature at which the CH pump P1 can run 42 T onPump 30 80 C 42 C Minimal boiler temperature at which WAW the WAW pump P2 can run 44 TimeStop 1 30min 4min PumpCH Break time of the CH pump in a mode of the cyclical runi After that time the CH pump runs for 45secs 110 C Temperature hysteresis of turning on off the pumps The temperature difference between turning on and turning off the pumps It prevents often switch overs especially if there s another source of heat in the heating system Hysteresis PUMPS Rundown time of the WAW pump Extending operation time of the pump after loading the WAW It prevents sudden increase of temperature in the jacket of the boiler after loading especially in summer time when the CH pump doesn t run penawaw EP SP Minimum temperature difference between the boiler 54 M DeltaWAW 1 10 C 5 C anena Dahal O The operation mode for the mixing valve ModeMIXER OFF mixer is off FLOOR mixer controls the floor system RETURN controls the return temp of the boiler 61p jlempALARM 30 50 C 40 y FLOOR 46 Rundown Time WAW and the WAW container needed f
6. change the settings with its own secret password At the end a serviceman leaves the controller unlocked the user now has access to the important parameters He can enter his own password like in the example No 1 4 Producer gives the controller with the set password The user cannot alter the important parameters The servic can change the settings with its own secret password At the end a serviceman sets the password e g 1234 and tells it to the user the user has access to the important parameters but without knowing the password the other persons cannot make the changes 5 The user has the unlocked controller or his own password Serviceman decides the user though oughtn t have access to the important parameters The serviceman locks the controller with his secret password which removes the user s password and locks the controller 6 Serviceman doesn t have to know the user s password Always he can use his own secret password and at the end lock with the 9999 which reactivates the user s password 11 Installing the controller THE CONTROLLER IS SUPPLIED BY 230V 50HZ ANY MOVES REGARDING INSTALLATION SHOULD BE MADE AT THE DISCONNECTED MAINS THE CONTROLLER IS TO BE CONNECTED TO THE MAINS PROTECTED BY AN APPRIOPRIATE FUSE FOR THE USED PUMPS AND BLOWER TYPICALLY 6 3V 230V THE CONTROLLER HAS TO BE CONNECTED TO THE MAINS WITH THE ZERO PIN BY WAY OF USING THE DIFFERENTIAL DEVICE OF SEPARATING THE MAINS ACC TO
7. other rooms heater thermostatic valves may be mounted 9 Handling the controller There are elements onthe control panel fig 8 The operation state is presented on the graphic display 2 The screens inform about the operation of devices temperature of sensors they make it possible to change the parameters etc The change of screen is done by pressing the CHOOSE button 7 If this is the screen that is able to change a parameter press the CONFIRM button 6 which causes blinking of the parameter field to be changed By pressing 4 or 5 one can alter its value By clicking the CONFIRM button 6 one confirms the changes the parameter field stops blinking The changed parameter not confirmed for 10 secs is not accepted by the controller and it recalls a previous value of the parameter The functions of the F1 3 and F2 8 buttons are variable They depend on the icons displayed in their vicinity O D D Fig 8 View of the control panel choose confirm 1 the state LED diode 2 LCD graphic display ALARM the red LED blinks 3 Button F1 function defined by the icon boiler at the standby diode off of the LCD display boiler in the firing up damping state 4 Increase value button green diode blinks 5 Decrease value button Woli l 6 Confirmation button oiler in operation green diode on Te Screen chance buton 7 temporary switch off of the blower green 8 Button F2 function de
8. temperature of the boiler and rotation of the blower Icons of eee i additional Ea eer data i Setling coy the basic Icon of a ra parameters BOILER screen _ Fj Temperature of b 180 i z s cu S F2 Start Stop flue gas ove ty eas of sine operation Blower A rotation temperature Fig 82 Screen of boiler operation 7 The fine coal CH central heating boiler operates in the following cycle firing up operation damping Phase 1 Firing up is launched by pressing the F2 button Transition to the next phases follows automatically The controller switches on the blower It causes the fine coal to fire up and temperature of the boiler to gradually increase The time of the firing up phase is restricted to 2hrs If the temperature doesn t increase the controller goes to the damping phase In the firing up phase you can at any time turn off the boiler by long pressing the F2 button 2 secs at least The controller skips the firing up phase and automatically turns on the boiler if the water temperature is above 35 C after switching on the power lt 22 gt 35 C or the flue gas temperature is above lt 24 gt lt 24d gt 80 C In the phase II Operation the controller maintains the boiler temperature at the preset value During the operation of the boiler you can press the F2 button longer press approx
9. 2 secs 1s required It causes the blower to turn off for a while e g to clean up the furnace The state is indicated by the fast blinking OPERATION green diode After 30mins the controller automatically restores to the normal operation The break in operation of the blower can be shortened by pressing again the F2 button In the damping phase you can at any time turn off the boiler by pressing long 2secs at least the F2 button On the display in the field Icons of additional data Fig 82 the corresponding icon shows up It represents the current state of the boiler as follows Ra Transition of the controller to the state of turning off the blower for a while la Firing up damping phase Operation phase The preset temperature of the boiler operation Fig 82 can be changed by activating the room thermostat or during loading the WAW container The corresponding icon and sign instead of C inform about that fal The room thermostat informs about reaching a comfortable temperature The signal for lowering the preset temperature The need for increasing the preset temperature while loading the WAW SPEC mode If the preset temperature is not modified by one of the above mentioned situations then you can change it easily by pressing the CONFIRM button 6 The preset temperature begins blinking you can alter it with 4 or 5 You confirm the changes by pressing ag
10. SYSTEM THEIR CHANGE SHOULD BE CONSULTED WITH THE PRODUCER OF THE BOILER OR THE INSTALLER INCAUTIOUS CHANGES MAY CAUSE UNSTABLE AND INEFFICIENT OPERATION OF THE SYSTEM The parameter number plays an additional role It explicitly identifies the name e g for different language versions Demonstration change of the lt 51 gt TmaxWAW parameter that defines the maximum temperature of the WAW container level of parameters 1 Press press repeatedly CHOOSE till the Level of Parameters 0 parameter setting screen shows up CONFIRM button gt 0 starts blinking Button gt 1 blinks CONFIRM button gt 1 stops blinking Level of Parameters 1 was chosen repeatedly CHOOSE button gt till the lt 51 gt TmaxWAW parameter shows up CONFIRM button gt actual value to be changed begins blinking wt gt setting a new value CONFIRM gt confirming the new value repeatedly CHOOSE button till the parameter end setting screen appears
11. WAW which prevents the temperature in the jacket of the boiler from rising especially in summer time when the CH pump doesn t run The loading is restricted to 2hours ifthe minimal temperature has been reached lt 52 gt The WAW pump operation is stopped if the following requirements are not met water temperature in the boiler is below the preset threshold 42 C lt 42 gt T onPumpWAW or water temperature in the boiler is not higher by 5 C than in the WAW container lt 54 gt Delta WAW At the lack of the temperature sensor of the WAW container T2 the loading is realized at a wild guess The WAW pump switches on if water temperature in the water jacket of the stove reaches the preset value or is above 50 C lt 52 gt Tmin WAW The controller realizes an after season rundown of the pump The pump switches on for a minute if it doesn t run for a week 5 1 The WAW priority and the summer mode The controller has different strategies for loading the WAW container as follows e OFF the WAW pump is off The CH pump can run e SUMMER turning off the heating system in summer time the CH pump doesn t run mixer operation see Ch 6 page 4 The fireplace operates only in the function of preparing the WAW e ON normal operation parallel operation of the pumps without favoring the WAW circuit e PRIO faster reaching the readiness of the WAW container by restricting the reception of the heat by the heating s
12. ain the CONFIRM button Pressing the F1 button enables the change of the basic parameters of the boiler operation lt 20 gt 7ZempBOILER preset temperature of the boiler lt 29 gt TempTHERMOSTAT preset temperature of the boiler in case of the room thermostat operation PASSWORD 9999 HAS CONSIDERABLE MEANING IT CAUSES THE REACTIVATION OF THE PREVIOUS PASSWORD IF PRESENT WITHOUT IT BEING DISCLOSED PASSWORD OF PRODUCER S SERVICE IS UNIQUE AND IS NOT DEPENDENT ON THE USER S PASSWORD IT SHOUDN T BE DISCLOSED TO THE USER INSTEAD OF THAT THE SERVICE CAN SET TO THE USER HIS OWN PASSWORD Examples of passwords 1 The controller is installed with the unlocked password The user can enter his own password e g 1234 From this moment the important parameters cannot be altered without the password being unlocked that is resetting the password 1234 After changing essential parameters the user can leave the controller unlocked set any new password or enter 9999 which activates the password 1234 2 Producer gives the controller with the set password The user cannot alter the important parameters The servic can change the settings with its own secret password At the end a serviceman enters the secret password or 9999 the user still hasn t access to the important parameters 3 Producer gives the controller with the set password The user cannot alter the important parameters The servic can
13. arameter i has to be higher than the switch off temperature temperature at the output respectively t lowering If the valve drive runs the arrow blinks Lack _ _ _ baii ofthe arrow means in the next cycle the valve remains motionless ee ees ee 33 Break LOmin 3min Pause anas the scavenge i f SCAVENGE a In the SUMMER mode mixer turned off the preset temperature doesn t show up T Pressing the F1 button enables the change of the basic parameters of the mixer as follows Time 5 60s Time of the scavenge SCAVENGE lt 62p gt TempFLOOR the preset temperature of the mixer 35 ee 50 100 100 Maximum efficiency of the blower achieved at scavenging By pressing the F2 button you can transition to the manual operation in order to test the correctness of pumps o i mounting and operation of the valve rsx waw 50 ModeWAW OFF OFF loading the WAW container switched off SUMMER only loading the WAW CH pump turned off ON normal operation of the WAW and CH pump PRIO WAW priority during loading the CH pump runs cyclically SPEC like PRIO additionally while loading increasing boiler temperature to the value of lt 53 gt TmaxWAW 30 90 C 60 C Maximum temperature of the WAW container Exceeding it turns off the loading pump i ae 30 90 leads 50 tee temperature of the WAW container tee it turns on the loading pump ial hanna 40 laa 65 Ball Preset temperature of the boiler au
14. basic PUMPS screen i ES parameters Boiler E ketran F2 choosing temperature E AOA O Rundown time CH pump Marker of of loading WAW pump WAW pump WAW accu Fig 83 Screen of the pumps operation Pressing the F1 button enables the change of the basic parameters of the WAW container lt S1 gt TmaxWAW temperature of the WAW container that ends the loading cycle lt 52 gt TminWAW temperature of the WAW container that begins the new loading cycle lt 53 gt TloadWAW boiler temperature in case of loading in the SPEC mode By pressing the F2 button you can easily change the setting lt 50 gt Mode WAW that decides about the strategy of loading the WAW container On the display the corresponding icon shows up as follows ng OFF WAW pump switched off You can run the CH pump 21 SUMMER CH system switched off in summer time Ch pump doesn t run The boiler x 5 only works in the preparation function of the WAW ON normal operation parallel operation ofthe pumps without favoring the WAW circuit PRIO faster reaching the readiness of the WAW container by restricting the reception of heat by the heating system The CH pump runs cyclically Turning off the WAW pump after loading the WAW container causes normal operation of the CH pump to come back SPEC pumps run like in the PRIO mode Additionally during loading the WAW container the preset temperature of the boiler is increased to 65 C the
15. ction of valve a move F2 end of manual operation a a ea a a a a aaj Fig 84A Screen of mixer operation protection of the return temperature Manual mode Manual operation is restricted in time It ends automatically after 2 mins since last pressing the F1 button 0 LEVEL OF PARAMETERS 2 PARAMETERS CAN BE CHANGED AT UNLOCKED PASSWORD NAME RANGE DEFAULT FUNCTION a fp a Temp 90 C Boiler temperature at exceeding of which ALARM the alarm activates BOILER Boiler temperature below which the automatic operation Temp 20 45 C aC is switched off that is the transition to the stop state STOP occurs The switch off happens if for 45min parameter BOILER lt 23 gt that state is active Function is off with the flue gas water sensor 23 Time 5 60min 45min STOP BOILER water Temp STOP 30 500 C nga Time STOP BOILER flue gas The time of keeping up the low boiler temperature after which the transition to the stop state follows Flue gas temperature of the damping threshold The controller detects the damping state if the flue gas temperature is below lt 24 gt and active for the time lt 25 gt Setting lt 24 gt 500 C turns off this function Transition between the phases is controlled by the water temperature The controller detects the damped state if the flue gas temperature is below lt 24 gt and that state is active for the time
16. d the like Part 2 1 Specific requirements regarding electric regulators for electric house devices Automatic electric regulators for house usage and the like Part 1 General requirements PN EN 60730 1 2012 PN EN 55022 2011 Electromagnetic compatibility EMC IT devices Characteristics of radioelectric noises Acceptable levels and measurement methods Electronic Engineering Plant TATAREK has initiated management system and complies with the following standard 1SO9001 2000 CERTIFICATE No 133 2004 of 01 2004 Polish Foreign Trade Chamber The last two digits of the year in which the CE marking was affixed 12 Place of issue Manufacturer representative Wroclaw Mirostaw Zasepa Calg Date of issue Position 17 09 2012 Electronic designer Fig 2A Operation without the mixing valve DM blower P1 circulating pump CH TB safety sensor of the boiler P2 pump loading the WAW container T1 sensor of the boiler temperature M mixer drive T2 sensor of the WAW container temperature T4 TP room thermostat T6 sensor of the flue gas temperature 3 2 Configuration with the mixer in the safety system of the return temperature of the boiler For this configuration you set lt 60 gt ModeMIXER RETURN Fig 2A Operation of the controller with the 3 way mixing valve in the safety system of the return temperature of the boiler DM blower P1 CH circulating pump TB safety sensor of the boiler P2 pump loading t
17. e additional parameters lt 68 gt and lt 69 gt allow the behavior of the mixer drive to be individually adjusted The controller realizes an after season rundown of the pump and the drive of the mixer If they don t operate for a week the pump switches on for a minute and after it turns off the drive runs for a minute 5 8 Cooperation with the room thermostat The controller has an input to connect the room thermostat of any kind equipped with an nonvoltage relay output To the controller you connect the terminals of the thermostat which short circuit if the room temperature is higher than the preset one Until the room temperature is lower than the preset value in the thermostat terminals of the relay opened the controller operates normally If the room temperature exceeds the preset temperature in the thermostat terminals of the relay short circuited which is signalled by the icon on the display the controller modifies its operation the preset temperature of the boiler is lowered to 45 C lt 29 gt TempTHERMOSTAT and the CH pump runs cyclically T If the thrmostat isn t mounted then the corresponding input of the controller should be left unconnected l The thermostat ought to be located in the largest room of the building In this room heater thermostatic valves must not be mounted The thermostat is to be placed at the height of approx 1 5m over ground far away from windows and heaters In the
18. e mixer pump 18 9 1 Alarm screens Alarm screens is not seen till the following alarm situation takes place 1 Damage of the temperature sensor of the boiler T1 2 Damage of the temperature sensor of the WAW T2 The alarm doesn t start if the sensor is not installed 3 Damage of the temperature sensor of the mixer T3 if the controller is in the FLOOR mode 4 The STB safety thermostat switches on 5 Exceeding the acceptable temperature of the boiler set by the lt 2 gt TempALARM_ BOILER parameter 6 Exceeding the acceptable temperature of the floor heating set by the lt 61 gt TempALARM FLOOR parameter if the controller is in the FLOOR mode The alarm situation is stored in the memory of the controller even after powering off the controller as well sound signal is generated and the red ALARM diode blinks Pressing the F2 button turns off the sound and the F1 button cancels alarm and if the cause of the alarm is eliminated restores the normal operation the STB safety thermostat turns off after cooling to approx 70 C Further blinking of the ALARM diode means the cause of the alarm has not been removed During ALARM the controller lowers the boiler temperature by switching off the blower and switching Alarm content F1 Cancelling alarm F2 Switching off sound alarm Fig 81 Alarm screen 9 2 Screen of boiler operation The screen features current
19. epairs needed 6 Warranty protection involves the EU 7 Warranty does not exclude not restrict and not suspend buyer s rights coming from the incompatibility of the article with the agreement Laws Journal No 141 Pos 1176 WARNING ANY MODIFICATION OF THE CONTROLLER MADE BY USER CAN BE THE CAUSE OF SAFETY CONDITIONS DETERIORATION AND CAN EXPOSE THE USER TO ELECTRIC SHOCK OR DAMAGE DEVICES SUPPLIED Connection cable of the controller may be replaced only by producer or his authorized service locations WARNING 1 Producer does not take the responsibility for damage caused by atmospheric discharge 2 and overvoltage in the mains 3 Burnt fuses are not subject to warranty replacement Date of sale Seller s signature and stamp ARGO FILM Recycling Plant No 6 180 Krakowska st 52 015 Wroclaw Register No GIOS E 0002240WZ Worn out electronic the utilization collection place where will 0 515 122 142 be accepted for free and electric devices must be transfered to Ph 071 794 43 01 bs a INI amp z X Zak ad elektroniczny TATAREK Jerzy Tatarek 50 559 Wroclaw 75 Swieradowska st ph 071 367 21 67 373 14 88 fax 373 14 58 tax index number 899 020 21 48 Bank account BZ WBK S A O WROCLAW 6910901522 0000 0000 5201 9335 www tatarek com pl E mail tatarek tatarek com pl POWER SUPPLY 230V 50Hz The controller is to be connected to the mains protected by an appropriate fuse for the used
20. erature exceeds lt 36 gt 250 C then the blower efficiency is reduced to the value lt 37 gt 40 if it s higher Temperature drop below lt 36 gt lt 36d gt 250 C 20 C 230 C calls back the normal operation Setting lt 36 gt 500 C turns off that function There s no reduction of the blower efficiency 3 Hydraulic configurations of the controller The following hydraulic diagrams show the possible operation configurations of the controller 3 1 Configuration without the mixing valve For this configuration you set lt 60 gt ModeMIXER OFF 2 Admission date Realization date Signature Remarks WANS PRODUCENT ZASILACZY SIECIOWYCH ISO 9001 2000 CE CONFORMITY DECLARATION Ref No 58 RT 01 2007 1 B We ZAKLAD ELEKTRONICZNY TATAREK Jerzy Tatarek 75 Swieradowska St 50 559 Wroclaw declare under our sole responsibility that the product Controller of the Heating System model RT 14 is in conformity with the basic requirements included in Directive EMC 2004 108 WE of 15 12 2004 the electromagnetic compatibility law of 13 04 07 and Directive LVD 2006 95 WE of 21 08 07 Laws Journal of 2007 No 155 pos 1098 regarding the requirements for electric devices To the conformity evaluation the following harmonized standards were used PN EN 60730 2 1 2002 Automatic electric regulators for house usage an
21. fined by the icon diode blinks fast of the LCD display 6 Fig 10 Wiring diagram of the controller 19 FUSE 6 3A 230V N MAINS A L 230V 50Hz Ce tole WARNING WE INFORM THAT THE RT 14 CONTROLLER MAY BE USED ONLY TO THE APPOPRIATE DEVICES ALL THE REQUIREMENTS IN TERMS OF TECHNICAL NORMS AND CURRENT BUILDING LAW THAT RELATES TO THE CORRECTNESS OF HEATING AND STOVE FITTING SYSTEMS PROCESSING STOVE INPUTS MUST BE MET IMPROPER USE OF THE CONTROLLER MAY CAUSE THE DAMAGE OF THE CONTROLLER OR IN EXTREME CASES THE STOVE INPUT ITSELF AND THE HEATING SYSTEM HANDLED BY THE STOVE ALONG WITH THE COOPERATING DEVICES BACK PANEL RT 14 room thermostat WAW sensor MIXER BLOWER MAINS boiler sensor O O MIESZACZ O SIE 1A 230VAC DMUCHAWA 1 5A 230VAC Por D h 3 iO O C 5 x 0 5mm NK ey Q F6 3A rie ey RS MIES 2 1O 16 3 x 0 5mm gt REGULATOR TEMPERATURY KOT A C O LJ CRO TYP RT 144 WANTIASEXX POMPA O O MIESZACZA WEJ 230V 50Hz 4 5A 1035VA 1A 230VAC sensor of the mixer PUMP of INPUT fet nsor STB Sa sensoro the MIXER gt Z 3 Pas Pas ral ce z c z zs 5 D 2 D 4 D F 5 N tem P D a cr am Pa Pa a y mixing ps valve 0 Z m a h ZAWOR MIESZAJ CY POMPA mixer pump Connection plate of the mixing valve and th
22. gas The temperature drop below lt 22 gt TempSTOP BOILER 35 C starts the phase III Damping of the Boiler If for lt 23 gt TimeSTOP_ BOILER 45min the temperature doesn t increase then the blower turns off and the operation cycle of the boiler is completed The given temperatures relate to the situation when the sensor of the flue gas is inactive After connecting the flue gas sensor the transition between the operation phases depends on the temperature of the flue gas Connecting the flue gas sensor opens up the following additional functions of the controller Fast detection of the fired up and damped state Enhancing the combustion efficiency by limiting the temperature of the flue gas 2 1 Firing up Damping under control of the flue gas sensor The parameters lt 24 gt lt 24d gt and lt 25 gt determine the fired up and damped conditions x The controller detects the fired up state if the flue gas temperature is above lt 24 gt lt 24d gt 50 C 30 C 80 C x The controller detects the damped state if the flue gas temperature is below lt 24 gt 50 C and that state remains active for the time lt 25 gt 10min Setting lt 24 gt 500 C turns off that function The transition between phases is controlled by the water temperature lt 22 gt lt 23 gt 2 2 Limiting the flue gas temperature The parameters lt 36 gt lt 36d gt and lt 37 gt determine the limit of the flue gas temperature If the flue gas temp
23. he WAW container T1 sensor of boiler temperature P3 pump of the mixer T2 sensor of the WAW container temperature T3 sensor of the return temperature M drive of the mixer T4 TP room thermostat T6 sensor of the flue gas temperature 3 3 Configuration with the mixer that controls the floor system For this configuration you set lt 60 gt ModeMIXER FLOOR or AN BT a ae oA Be DN Q Rys 2C Controller with the 3 way mixing valve that controls the floor system DM blower T6 sensor of the flue gas temperature TB safety sensor of the boiler P1 CH circulating pump T1 sensor of the boiler temperature P2 pump loading the WAW container T2 sensor of the WAW container P3 pump of the mixer temperature T3 temperature sensor of the mixer system floor M drive of the mixer T4 TP room thermostat 4 The blower The controller automatically controls the efficiency of the blower The applied PID algorithm enables the operation with modulation of boiler power the level of generated heat is adjusted to what is needed thanks to that the combustion process is uniform there aren t any sudden changes of temperature in the combustion chamber and chimney is more efficient and it guarantees longer life of the heating system By analyzing the tendency of temperature changes the controller modifies its settings gradually coming up to the balance point In case if the boiler temperature is higher than the preset one the con
24. lt 25 gt apo OO o o 10 100 1 10 C 2 C 32 Hysteresis BLOWER 36 MAXtemp ar 100 500 C 250 C FlueGas 36d Temp 10 90 C 20 C Hysteresis 36 37 Blower Rotations Reduction Control RangePID 0 100 100 10 90 40 Adjusting the blower control to the motor type ON OFF operation without adjustable rotation ADJUSTABLE typical motors REGI motors type RV 14 REG2 motors type WPA 07 Motor rotation that defines maximum efficiency of the blower All the other settings regarding the blower are in relation to this value e g if lt 31 gt 85 and on the display the efficiency is 100 it means the motor reached the level lt 31 gt 85 of its maximum power Hysteresis of turning on the blower operating without adjustable rotation that is at lt 30 gt ON OFF If the flue gas temperature exceeds lt 36 gt then the blower efficiency is reduced to lt 37 gt Setting lt 36 gt 500 C turns off this function there s no performance reduction of the blower Temperature drop of the flue gas below lt 36 gt lt 36d gt causes the return to the normal operation If the flue gas temperature exceeds lt 36 gt the efficiency of the blower is reduced to lt 37 gt if it s higher Ranges of boiler temperature that correspond to adjustable rotation Impact of the PID algorithm on the control of the blower 0 means switching off the PID 2 10 Para
25. meters 9 5 Screen of the mixer operation in the floor system ee The screen appears at the setting lt 60 gt ModeMIXER FLOOR SETTING peru mm a icons of Temperature a Signal ZAL OFF turning off sound alarm additional behind the mixer ALARM ON turning on the sound data a F1 setting ON ALARM turning on the sound and alarms i the basic er i T a a OnE ates j parameters English German Icon of OFF backlit display is active for 2mins since last MIXER screen pressing a button o ON backlit display is active always when the controller Backlit LCD on Preset F2 manual Switching off the backlighting means it gets the value tem pe rature ope ration defined by the next parameter lt 15 gt 3 10 z 3 Mian 0 25 0 ie no BERE E it be 3 the negative LCD Direction Mixer backlit LCD Bs oie mee me of valve pump movement 40 90 n Am fae ioe rena of the boiler kept up by T AE Pe a TS of ie belle eae Fig 84 Screen of the mixer operation heater floor system thermostat that is the temperature to which the controller swirches over the boiler in case if 1 Di eval it f h di z the room thermostat decides about switching off J irection ot valve movement means opening the valve n direction o Increasing the heating ATTENTION this p
26. or operation of the WAW pump P2 Switching on the alarm after exceeding the temperature ar floor system The exceeding closes the mixer and turns off the pump 68 oo 1 240 120s Default time of the full opening of the servo ime 69 MLXER 1 10 5 1 slow reaction dynamics 10 fast reaction LEVEL OF PARAMETERS 3 PARAMETERS CAN BE CHANGED AT UNLOCKED PASSWORD No NAME RANGE DEFAULT FUNCTION prodNO podno bet fT Number of parameters set depends on the boiler produc r reset ae OFF Setting to ON causes the reset of all the parameters to the default and restart of the controller 92 0 9999 0000 0000 PASSWORD DISABLED P manos P TO sr PNR ServiceScreen ne he value ON causes adding diagnostics screen helpful to the service Password The changes of important parameters are possible only at unlocked password To unlock the password you need to input proper sequence of digits with the buttons With the CHOOSE button to change the digits position and CONFIRM button to acknowledge all and finish the procedure of changing the password The unlocked password is set to 0000 Once again entering into the password change procedure causes a new password to be set a 9 3 Screen of the WAW pump Icons of WAW additional accumulator data temperature F1 setting Icon of a ee the
27. tomatically set in case of loading the WAW container in SPEC mode 62 Temp 20 90 ar 40 temperature ee the mixer operating in MIXER RETURN mode 62p Temp 20 40 C 25 C Preset temperature of the mixer operating in FLOOR FLOOR mode J 4 Icon of MIXER and MANUAL screen Icon of additional data Time to end of manual operation Direction of valve movement F1 change of direction of valve movement F2 end of manual operation a a a a ae a a a a Fig 84A Screen of the mixer operation heater floor in the manual mode the F1 button a Manual operation is restricted in time It ends automatically after 2 mins since last pressing 9 6 Screen of setting the parameters On the first screen of the parameters the text Level of Parameters is shown The text has a value of 0 that means the parameters are not available After changing the level to 1 2 or 3 the following screens show parameter values The last screen includes after which the setting of the parameters ends and the return to the normal operation follows Parameten name is amp a Upper and Parameter value lower chang change limit Fig 86 Screen of setting the parameters THE PARAMETERS ADJUST THE CONTROLLER TO THE FEATURES OF THE BOILER AND THE CH
28. troller turns off the blower and realizes scavenges The scavenge parameter is defined by lt 34 gt TimeSCAVENGE and lt 33 gt BreakSCAVENGE and lt 35 gt EfficiencySCAVENGE 5The CH pump If boiler temperature exceeds 42 C lt 41 gt T onPumpCH the CH pump turns on Below that temperature the pumps turns off causing a faster heating of the water jacket over the dew point and in fact extending the life ofthe boiler While loading the WAW container or if the room thermostat operates the CH pump can cyclically run restricting the heat flowing in to the CH system The cyclical operation is based on switching on the pump for 45secs and then stopping it for 4min lt 44 gt TimeStopPumpCH The controller protects the system from freezing automatically switches on the circulating pump if the measured temperature is below 4 C The controller realizes an after season rundown of the pump The pump turns on for a minute if it doesn trun for a week WARRANTY 1 Warranty is valid 24 months from the date of sale 2 Producer does not take responsibility for any mechanical damages made by user 3 MAKING REPAIRS OR MODYFYING THE CONTROLLER BY USER IS FORBIDDEN AND CAUSES WARRANTY CANCELATION 4 Warranty card is valid only with date of sale seller s signature and stamp 5 Warranty and after warranty repairs should be done only by producer damaged controllers should be sent to producer in order to make all r
29. ystem The CH pump run cyclically Turning off the WAW pump after loading the container causes the normal operation of the CH pump to come back e SPEC the pumps run as in PRIO mode Additionally during loading the container the preset temperature of the boiler is raised to 65 C lt 53 gt TLoadWAW 7 The mixing valve mixer The controller controls a typical mixing valve drive 230V 50Hz integrated limit switches keeping up the preset temperature set by a user at the output of the valve The mixer can operate in one of the modes off mode floor mode and safety of the boiler return temperature mode lt 60 gt ModeMLXER e FLOOR mode the mixer maintains the preset temperature in the range of 20 40 C of the floor system lt 62p gt 7empFLOOR additionally the alarm turns on and the pump turns off after exceeding 40 C of the floor system lt 61 gt TempALARM FLOOR Damage of the sensor of the mixer causes the valve closed and the pump of the mixer switches off P3 In SUMMER mode the mixer 1s closed and its pump 1s off e OFF mode the mixer is disabled and its pump is off e RETURN mode the mixer controls the flow of the return water to the boiler in order to keep up the minimum return temperature set by the lt 62 gt TempMIXER parameter Damage of the sensor of the mixer causes the valve opened The SUMMER mode has no effect on the operation of the mixer Independent of the selected mode th
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