Fiorentini-I26-battery-powered-scrubber-dr
Contents
1. Potentiometer Emergency switch Rev 00 del 05 07 04 22 36 SAFETY I32NEW 126NEW 121 NEW 4 7 4 7 FUNCTIONING The operator thanks to his her experience has to choose the right kind of brush and detergent for the surfaces that has to be washed and to decide if the floor needs a second washing Follow these instructions for a correct washing 1 press the brushes motor switch 2 press the solution solenoid valve switch 3 press the suction switch By means of the accelerator pedal the washing brushes and the suction motor are activated On the contrary both the washing brushes and the suction motor are disactivated after a few seconds if the operator leaves this pedal Before the surface is completely dry the operator must switch the solution solenoid valve off because this is not activated disactivated by the accelerator pedal The operator has to do a second washing if the surface is particularly dirty Wash the surface with the squeegee up and the brushes down activate the brushes press the solution solenoid valve switch leave the solution on the surface to dissolve the dirt do a second washing with brushes and squeegee down the suction activated and the solution solenoid valve open RON ki Before any operation make sure that all protections are well fixed 4 7 1 P2. ING O FIORENTINI S R L INDUSTRIAL CLEANING MACHINES SCRUBBER MACHINE MOD I32NEW I26NEW I21NEW USER MANUAL Congratulations for your choice FIORENTINI S r l thanking you for the preference to our product would like to remind you that FIORENTINI s S r l production covers manufacture and marketing of industrial cleaning machines and is currently a leading company in this sector Our tradition and competence guarantee technical quality of your choice actually all our products are being built first quality materials through criteria that can give reliability solidity and functionality satisfying every kind of customers FIORENTINI has recently obtained the quality system certificate conforming to the requirements of UNI EN ISO 9001 2000 We wish therefore inviting you to contact us unhesitatingly for every kind of request as technical or commercial we ll be pleased to be at your disposal for any information you may need INDEX 1 GENERAL INFORMATION 1 1 Symbols A ade 1 2 Notes CR ERREUR E 1 3 Manual consulting UN TTE Um 1 5 Conformity declaration 2 SAGAN FEATURES AND TECHNICAL DATA Identifying the machine CORRE d a Description components I N 2 3 Technical Oel ee 3 SAFETY Oe ls Rigat USE Of MAC MING ii illa 3 2 Wro
3. 1 Jur Fai F pa s A AL LB F PES e eund UU a 30 caldoli Er 1 ous la Meet ini Sd kiel i n um 24 TN Kg 280 W 167000 The label has never to be removed and should always be kept readable In case of L damage t is necessary to ask for a duplicate The autoscrubber machine cannot be sold without the label 2 2 DESCRIPTION AND COMPONENTS The autoscrubber machine I32NEW 13139 has been designed for the cleaning of all flat surfaces by means of washing and suction of the washing water The electric traction system is supplied by a series of batteries which supply energy to the brushes motors to the squeegee motor and to the suction motor The machine is equipped with two rotating brushes which wash the surface by means of water and detergent Whilst the machine is running forward the back brush squeegee picks the water up that is directly sucked into the recovery tank The accelerator pedal starts both the washing brushes and the suction motor which stop automatically after a few seconds when you leave the pedal When the washing brushes standstill they are non more in contact with the ground In this way the bristles will not be damaged while the brushes are not working Thanks to the dashboard the operator can control all the machine functions and a series of LEDs shows to the operator the battery status or the errors detected by the electronic card The ope
4. 6 Batteries disposal 5 3 Suction motor maintenance 5 4 Electrict equipment control 5 5 Tests to be carried out 5 6 Maintenance register SERVICE 6 1 Service ade SS Si 6 2 Claim report GENERAL INFORMATION DELUXE 55 1 GENERAL INFORMATION 1 1 SYMBOLS This symbol is used to get the operator s attention on procedures or precautions to be followed in order to avoid damages to users or to the support This symbol is used to get the operator s attention on general information 1 2 PREMISE FIORENTINI S r I is the only owner of this manual The reproduction of all or part of the manual or the transmission to third parties with mechanic or electronic devices are vorbidden without a written manufacturer s authorization This manual is supplied to the customers in one original copy when differently specified during the order This manual is supplied to the customer with the machine and it must be kept with it even when the machine has to be transferred Please keep the manual in a safe place and for all the machine lifetime Purchaser is responsible for showing the manual to qualified people In case of loss ask for a duplicate to FIORENTINI Co FIORENTINI S r l is not responsible for any kind of damages caused by people or things due to the non observance of the instructions of this manual FIORENTINI reserves the right to add at any time and without notice all the technical and commercial changes considered usefu
5. WIDTH 690 mm ALTEZZA HEIGHT 1050 mm N SPAZZOLE LAVAGGIO BRUSHES NUMBER 2 DIMENSIONE SPAZZOLE LAVAGGIO BRUSHES DIMENSIONS 330 mm LARGHEZZA LAVORO SCRUBBING WIDTH 650 mm LARGHEZZA SQUEEGEE SQUEEGEE WIDTH 830 mm SERBATOIO SOLUZIONE IN POLIETILENE SOLUTION TANK 100 It SERBATOIO RECUPERO IN POLIETILENE RECOVERY TANK 85 It DIAMETRO RUOTA ANTERIORE FRONT WHEEL DIAMETER 200 mm DIAMETRO RUOTA POSTERIORE REAR 100 mm 160 mm WHEELS DIAMETER TRAZIONE TRACTION electric PESO IN ORDINE DI MARCIA WEIGHT OPERATION CONDITIONS 280 kg 285 kg PESO SENZA BATTERIE WEIGHT WITHOUT BATTERIES 140 kg 145 kg DIMENSIONE VANO BATTERIE LxLxH BATTERIES ROOM SIZE WxLxH 390x520x290 390x520x290 CARATTERISTICHE ELETTRICHE ELECTRIC CHARACTERISTICS FONTE ENERGETICA ENERGY SOURCE battery VOLTAGGIO VOLTAGE aV MOTORIDUT SPAZZ LAVANTI A MAGNETI PERMA BRUSH GEARMOTOR 2x500w 2x500w MOTORIDUT TRAZIONE A MAGNETI PERMANENTI DRIVE MOTOR 370w 19A 320rpm 3 0w 19A 320rpm MOTORI ASPIRAZIONE SUCTION MOTOR 500w 20 16000rpm 500w 20A 16000rpm 500w 20A 16000rpm CARATTERISTICHE FUNZIONALI FUNCTIONAL CHARACTERISTICS GUIDA DRIVE Ground operator AZIONAMEN SOLLEVAME SQUEEGEE E SPAZZOLE SQUEEGEE AND L sten L renten BRUSHES CONTROL ever SWITC ever SWITC FRENO DI STAZIONAMENTO PARKING BRAKE Mechanical by lever PRESTAZIONI PERFORMANCES VELOCITA DI MARCIA AVANTI FORWARD SPEED 0 4 Km h 0 4 Km h VELOCITA DI MARCIA INDIE
6. because of the fall of the recovery tank Whilst regulating the side brushes the ignition key must be kept away from the dashboard in order to avoid the casual starting of the machine Whilst the batteries recharge the operator must pay attention that any parts of his her body enter the batteries room Special labels sticked on the cartes of the brushes or on the recovery tank prevent dangers to the operator see 4 7 TURNOVER This kind of ranger can occur during the normal operating of the machine when you exceed sloping limits as specified in the manual and you use the machine to clean disconnected surfaces or with holes and high depressions photo 3 2 Do not use the machine to wash sloping surfaces higher than 10 or surfaces with holes or depressions which might compromise the stability of the machine FIORENTINI is not responsible for accidents occurred to people or things provoked by a wrong use of the machine i e using the machine on surfaces which can compromise its stability The purchaser must stick proper labels on the machine to show the operator the right use of the scrubber Rev 00 del 05 07 04 14 36 SAFETY I32NEW I26NEW I21NEW 3 9 SAFETY SIGNALS La segnaletica di sicurezza comprende cartelli di Dangers signals are triangular with black DANGERS pictures on a yellow background Prohibitions signals are round with black pictures and a red stripe During the installation or
7. blades za Set the new blades up tighten the knobs and regulate the squeegee Rev 00 del 05 07 04 28 36 Ty gain Picture 4 19 Rev 00 del 05 07 04 SAFETY I32NEW I26NEW I21NEW 1 Squeegee front blade 2 Squeegee 3 Squeegee suction blade 5 Squeegee straps 6 Siphon 29 36 ed MAINTENANCE I32NEW I26NEW I21NEW 5 MAINTENANCE 5 1 PERIODICAL MAINTENANCE A periodical maintenance is very important Please write down in the format you find below all the interventions done on the machine Trained personnel only can service the machine and especially electric and electromechanical parts by means of suitable tools and equipments Ph E Make reference to FIORENTINI S r l only for service and spare parts 7 1 and 7 2 OPERATIO INTERVENTIO HOW OFTE Clean the recovery tank and the oil filter of the suction motor Every day Cleaning 22 Do not use corrosive substances a Do not use bolts of water 2 Check the suction pipes and the squeegee za Check the rubber suction blades of the squeegee Every 15 days 255 Check the water battery level Check the filter of the clean water tank Check up Check and regulate the breaking system Check the connection of the battery cables Check the brushes of each motor ze Check the safety devices Eveyyear Check the electric system Every year 5 2 BATTERIES MAINTENANCE The operator has to check the batteries charge when the machine is on duty by means
8. of the indicator on the dashboard which shows za Green light charged battery 2525 Yellow light slightly charged battery 255 Red light uncharged battery The operator must keep the battery room open during the batteries recharge Moreover zz It is forbidden to use flames and or to smoke near the batteries L Pay attention to the battery acid 2 Do not develop sparks near the batteries 2 Pay attention to the batteries gazes which can burst e Do not invert battery polarities Rev 00 del 05 07 04 30 36 I32NEW 126NEW 121 NEW 5 2 1 HYDROMETRY In order to check the batteries hydrometry the operator has to follow the instructions below 25 By means of a hydrometre draw a small quantity of electrolyte so that the floater reaches the surface za Make sure that the floater inside the hydrometre is not blocked 252 For new measurement after having filled the batteries with distilled water the operator has to wait until the liquid inside each battery becomes homogeneous 5 2 2 WATER FILLING UP zz Fill distilled water up in each battery cell before the recharge The liquid inside the batteries has to be of 6 mm over the plates zz The operator has to repeat the same operation every time the level decreases every week 5 2 3 CHARGE LIMITS It is not necessary to recharge the batteries if the hydrometry after a work day is not under 1 24 28 B The highest suggested temperature
9. 4 25 36 SAFETY I32NEW 126NEW 121 NEW 4 7 6 SQUEEGEE ADJUSTMENT The squeegee has to be well regulated in order to have a perfect dry system This kind of squeegee can perfectly suck water which flows into the suction pipe but it must be parallel to the surface zz Remove the ignition key from the dashboard in order to avoid the casual starting of the machine 2 By means of the bolts see detail nr 1 in picture nr 4 11 regulate the squeegee The best squeegee pressure is reached when the corner of its blade is in contact with the floor and their inclination is between 45 and 60 2525 Squeegee pressure regulation the operator has to work on the squeegee driving wheels cam pins see detail nr 1 in picture nr 4 11 The operator has to unloose the screw at the bottom of the pin by means of the spanner delivered with the machine picture 4 11 Afterwards the operator has to tighten this screw again MP ERN p iL Mans Picture 4 11 Make sure that the two wheels of the squeegee are well regulated in order to keeps both its blades parallel to the floor Rev 00 del 05 07 04 26 36 SAFETY I32NEW I26NEW I21NEW 4 7 7 WATER DISCHARGE This scrubber machine is equipped with two pipes for water discharge picture 4 15 2 A pipe for the recovery tank discharge see detail nr 1 in picture nr 4 15 25 A suction pipe see detail nr 1 in picture nr 4 15 za Check and clean the filter on the left side o
10. 6 GENERAL INFORMATION 132P 13139 GODFREYS Non respect of instructions included in this manual Breaking and or changes made up without FIORENTINI s approval Not use of genuine spare parts Interventions made up by unauthorised personnel Missing maintenance Natural calamities FIORENTINI S r l its purchasers and its suppliers have the same warranty for the electric and expendable materials that are sold by external suppliers WARRANTY CONDITIONS The warranty is granted for 24 months since the machine delivery date This is a single warranty term and it cannot be extended EXCEPTIONS Expandable materials like brushes squeegee blades and materials whose lifetime cannot be predetermined are not under warranty APPLICATION MODALITY Defective components must be sent back to FIORENTINI S r l in order to establish the anomalies causes and apply therefore the warranty Repair and replacement under warranty will be done in FIORENTINI s workshop by third parties or in loco In case of repair or replacement in loco energy sources and the use of particular equipment have to be paid by the customer himself INTERVENTION DEMANDS Intervention demands must be sent to FIORENTINI Service Dpt only after a careful analysis of the problem and its causes Following information have to be given to FIORENTINI s agent Serial number you get it from the silver label sticked on the machine 2 1 7 Code and po
11. I21NEW is equipped with two plastic bulkheads inside the Suction engine batteries bonnet They have to cover and protect the suction motor from acid or protection water sprays I32NEW I26NEW I21NEW is equipped with a stainless steel protection inside the batteries bonnet above the filter tank for water charge It ha sto protect Water tank protection batteries from water sprays during the water recharge The operator can remove this protection by means of proper tools only Rev 00 del 05 07 04 12 36 3 6 SAFETY I32NEW 126NEW 121 NEW SAFETY SYSTEMS The machine is equipped with the following safety systems 3 7 za Socket picture 4 5 the same socket used for the battery charger In case of emergency this socket must be taken away from the plug by means of its handle The operator must be trained about safety rules Do never restore this safety system before the problem has been sorted out If it is necessary ask for the technician help 4 Safety before working see detail 1 in picture nr 3 2 the operator has to reset the control card before every start of the machine The operator has to press the anti squashing switch choosing reverse gear firstly and forward gear after zz Anti squashing system this machine is equipped with a safety system that avoids the operator s squashing see detail 1 in picture 3 2 It is based on an emergency leverism that stops the machine and changes the its direction for a couple of metres w
12. REPARING AND STARTING THE MACHINE If the machine is connected with the battery charger the operator must firstly disconnect the battery charger plug from the batteries one and connect the batteries plug with the power supply plug see picture 4 5 Secondly the operator must fill water lifting the recovery tank up and turning the cap see detail nr 1 in picture nr 4 7 Now the operator can seat on the machine start it and wash the surface Picture 4 7 Rev 00 del 05 07 04 23 36 SAFETY I32NEW 126NEW 121 NEW 4 72 CHOOSING THE RIGHT DETERGENT Choosing the right detergent is very important for a perfect cleaning A too strong detergent could damage the surface A good quality detrgent has to produce little foam Alternatevely the operator can add an antifoaming additive or 50 cc of wine vinaigre in the recovery tank in order to avoid the suction motor damage y Make sure that the detergent is suitable for the dirty surface FIORENTINI S r l is not r responsible for damages provoked by too aggressive detergents 4 7 3 DRIVING HANDLEBAR REGULATION By means of a knob see detail 1 in picture 4 8 the operator can regulate the driving handlebar inclination in order to have a driving position which fits his her body E E E i mr J Picture 4 8 Rev 00 del 05 07 04 24 36 SAFETY I32NEW 126NEW 121 NEW Picture 4 9 4 7 4 LEVERS FUNCTIONING This machine is e
13. TRO REVERSE SPEED 0 2 Km h 0 2 Km h PENDENZA MASSIMA SUPERABILE HIGHEST SLOPE 10 PULIZIA ORARIA m h CLEANED AREA m h 2500 m h 3350m h CARATTERISTICHE ECOLOGICHE ECOLOGIC CHARACTERISTICS RUMORE ALL ORECCHIO DEL GUIDATORE NOISE AT DRIVER S EAR 73 dB A 73 dB A 73 dB A VIBRAZIONI NELLA E Dei So VIBRATION ON pone mm 132 NEW 1550 mm 850 mm 1050 mm 410 mm 840 mm 945 mm 100 It 85 It 200 mm 100 mm electric 290 kg 150 kg 390x520x290 battery 24 V 2x500w 370w 19A 320rpm Ground operator Lever switch Mechanical by lever 0 4 Km h 0 2 Km h 10 Rev 00 del 05 07 04 9 36 TECHNICAL DATA I32NEW I26NEW I21NEW The above mentioned characteristics are not binding for the manufacturer they can be L changed without any notice ING O FIORENTINI Co is always at disposal for any information par 7 1 TABELLA DI CONVERSIONE DELLE UNITA DI MISURA 1 kW 1 36 CV 1 34 BHP ge T K t C 273 t 1 8 t C 32 mE 1 bar 2100 kPa 14 5 psi Rev 00 del 05 07 04 10 36 nonga yj SAFETY I32NEW I26NEW I21NEW 3 SAFETY 3 1 RIGHT USE OF THE MACHINE n This machine is a scrubbing machine and it has been designed and built to clean in an industrial place It can work on flat surfaces or on surfaces with a slope not higher than 10 and with a speed not higher than 1 km h for U turn 3 2 WRONG USE OF THE MACHINE 255 The machine cannot be drive
14. achine shows particular problems Company Operator s name Role Date Signature Machine 32NEW I26NEW 121 NEW Types Purchase date S N Warranty ZS ALES ZS ZNO Work hours Where does the machine normally work Code of the defected Description component Fault Fault short description es Mechanical component es Wrong functioning es Electric system es Engine es Missing component 2 gstremely noisy es gNater leak es Other Customer s suggestion Rev 00 del 05 07 04 35 36 SERVICE I32NEW I26NEW I21NEW Mat n Serial no Nr de serie Data di spedizione Shipment date Date de spedition Distributed by ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00155 ROMA Fax 06 22754075 Via Carlo Carr 13 Tel 06 22754040 2275060 STABILIMENTO 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 8173610 Rev 00 del 05 07 04 36 36
15. del 05 07 04 11 36 SAFETY I32NEW 126NEW 121 NEW 3 4 OPERATOR S QUALIFY The scheme below sumarizes the operator qualify requested for each kind of operation OPERATION OPERATOR S QUALIFY Driving control of the machine Trained operator Mechanical parts maintenance Fiorentini technician Cleaning maintenance Trained operator FIORENTINI S r l suggest to train the operator before using the machine The operator also must be trained about safety rules and carefully read this manual FIORENTINI S r l is not responsible for any possible damage to people and or things caused by r the non observance of the instructions dealt within this manual 3 5 SAFETY AND WARNING DEVICES the machine is working i It is absolutely forbidden to tamper or disconnect safety and warning devices while It is important to check periodically safety and warning devices see 5 1 I32NEW I26NEW I21NEW is equipped with two washing brushes that rotate while the machine is on duty The machine cannot reach dangerous areas Brushes Cases thanks to two fixed protections one is made of stainless steel and one of plastic set up on each brush The operator can remove the brush case only with special tools I32NEW I26NEW I21NEW is equipped with two side rubbers which avoid to hit dangerous parts while the machine is working The two side rubbers can be Side Brushes Cases p removed by means of specific tools only I32NEW I26NEW
16. e package must be carefully handled Do not place one package on another one If agreed with the purchaser the machine can be delivered without package placed on a pallet and fixed by means of straps The purchaser must make sure that the machine has not been damaged during the transport and that all papers are on the machine Otherwise the purchaser must immediately contact FIORENT INI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI Picture 4 1 The machine must be handled with proper devices as stated in the scheme below Please make sure that the black arrow on the package are always in the middle of the elevator forks or the sling bands PACKAGE HANDLING EQUIPMENT PICTURE Paperboard or plywood box on Nr 4 2 a pallet The bands used for lifting the machine up must have the same loading capacity as the machine load Handling operations must be done without causing a loss of stability of the machine Otherwise the machine can be damaged or the operator can de in danger Rev 00 del 05 07 04 17 36 lt p inj SAFETY I32NEW I26NEW I21NEW FIORENTINI suggest to use authorized personnel see 2 3 to handle the machine LOADING SYSTEM SI Picture 4 2 4 2 STORAGE The machine must be stored in a closed and dry place if not immediately installed in order to keep every part safe Relative humidity must be lo
17. f the machine inside the rubber protection every week see detail nr 4 in picture nr 4 15 25 Recovery tank cap see detail nr in picture 4 15 If you need to discharge water from the tanks you have to place the machine on a dump well release the pipe of the tank and open the rubber cap at the end of the pipe itself Picture 4 15 Rev 00 del 05 07 04 27 36 SAFETY I32NEW I26NEW I21NEW 4 7 9 BRUSHES REPLACEMENT The operator has to follow the instructions below to replace the brushes 2 Take the ignition key away from the dashboard in order to avoid a casual starting of the machine za Remove the yellow cap see detail 3 in picture 4 12 Turn the brush until the pin see detail 1 in picture 4 13 in the hole is visible Pull the pin and then unloose and remove the brushes by means of a slight pressure downwards zm Setting a new brush up the brushes hexagon has to be concentric to the attachment flange see detail 2 in picture nr 4 13 By means of a slight pressure upwards set the new brush up Picture 4 12 Picture 4 13 4 7 10 SQUEEGEE BLADES REPLACEMENT SQUEEGEE BLADES REPLACEMENT Squeegee blades must be replaced when their hedges are worn A perfect hedge allows a perfect dry picture 4 19 Follow these instructions to replace the squeegee blades zz Remove the squeegee from the machine and lay on a table 4 Remove the internal and external knobs the steel strips and the worn
18. hen the machine gets in contact with the operator s stomach Picture 3 2 SAFETY DIAGNOSTIC SIGNALING The electronic card is equipped with a particular system which shows the machine errors through quick flashings on the battery charger display placed on the dashboard The number of switched on LEDs represents one of the errors listed below 1 FLASH Running microswitches fault One flash shows that one of the running microswitches is already on 2 FLASHES 3 FLASHES 4 FLASHES 5 FLASHES 6 FLASHES Potentiometer fault This disgnostic signaling is off duty for the 2 cable potentiometer 7 FLASHES MOSFET Metal Oxide Semiconductor Field Effect Transistor high temperature This alarm is activated when the temperature reaches 75 5 C and it has to decrease the engine max current 8 FLASHES The engine is already rotating i e the operator switches the regulator on while the machine is descending a slope 9 FLASHES Software fault Rev 00 del 05 07 04 13 36 rd SAFETY I32NEW 126NEW 121 NEW 3 8 OTHER DANGERS FIORENTINI S r l analyzes starting from the design of the machine all the dangers that can occur while the machine is operating in order to prevent or at least low the operator s accidents Thanks to a series of signals on the machine the operator can avoid many risks that can occur SQUASHING DANGER This kind of danger can occur During the side brushes regulation during the batteries recharge
19. ies are toxic wastes and they have to be thrown in a suitable and authorized place for the batteries disposal For a short storage old batteries must be located in an authorized room Moreover they must be stored in sealed plastic tanks whose capacity is not lower than the electrolyte SUCTION MOTOR MAINTENANCE The suction motor has to be checked up and cleaned Every six months motor brushes have to be checked and replaced if it is necessary To maintain the suction motor please follow the instructions below za Take the ignition key off the dashboard and remove the plate that covers the suction motor see detail 4 in picture 5 1 zz Remove the splash guard plate in front of the motor see detail 4 in picture 5 1 za Remove the soundproofing plate that surrounds the motor see detail 5 in picture nr 5 1 za by means of the lever see detail 3 in picture 5 1 remove the motor and disconnect the plug see detail 2 in picture nr 5 1 2 Remove the sponge filter under the motor wash it and put it again in its position za Check the motor fan through the hole in the front side of the suction motor 2 Remove the plastic cover loosen the screws and both the brushes supports and check the motor brushes see detail 2 in picture 5 1 2 Do now the opposite operations to set everything up again 4 Picture 5 1 3 O Oo 5 5 4 ELECTRIC EQUIPMENT CONTROL It is very important to check the electric system up every two years Discon
20. is 45 C If the electrolyte temperature increases more than 10 12 C compared to the outside temperature the batteries can be overcharged 5 2 4 OFF DUTY OR INACTIVE BATTERIES Inactive batteries looses their automatically their charge lf batteries do not continually work the operator has to za Charge the batteries once a month with a final stream intensity until gas is spread and the batteries voltage and weight are constant for 3 4 hours This operation has to be done even if the absolute weight is high 2 Keep the batteries in a dry room 5 25 BATTERY CHARGER TECHNICAL FEATURES The battery charger has to show the features listed in the scheme below 230V 50Hz 5A 36V 30A DICHIARAZIONE CE DI CONFOARMITA CE Ln SPE ELETTRONICA INDUSTRIALE Poe Sergio Via di Mezzo Ponente 3443 40014 Crevaltore BO sotio la propria responsabilit che ll prodotto CARICA BATTERIE ELETTRONICO AUTOMATICO ROD al qual questa dichiarazione si riferiace sono contormi alic seguenti name specifiche EN 80335 2 20 1891 EN B8DTAT PERU EN 50081 1 1903 EN 50082 1 19392 a quindi rispondenti al requisiti essensiell delle direttiva EEL UAE 1093 a5 ETT Lin m z mi Jn y gt p Hev 00 del 05 07 04 31 36 MAINTENANCE I32NEW I26NEW I21NEW A See 2 3 TECHNICAL DATA for the batteries technical features 5 2 6 BATTERIES DISPOSAL Old batter
21. l for the customer Therefore data and information in this manual can be updated 1 3 MANUAL CONSUL TING This manual deals exhaustively with all arguments that are necessari for an easy and safe use of the machine as it is recommended by European Directives on product safety Therefore we suggest to all authorized operators to read carefully this manual contacting FIORENTINI S r l for any explanation The manual has to be used every time the operator forgets a procedure or when new operators have to be trained For publishing reasons pictures and drawings can look different from the reality but without arising doubts Special symbols and bold type and or s oping get the attention of the reader on remarkable information in particularl for safety The revision index is written on the left at the bottom of every page The list of those pages that have been updated has to be found at the end of the manual 1 4 WARRANTY Warranty conditions are stated as below when not differently specified in the order confirmation WARRANTY OBJECT The machine has been designed and built for a long lasting use without relevant problems Anyway if problems arise during the warranty period FIORENTINI S r l is engaged to repair or substitute for free those parts that are broken or damaged by defective materials working defects or imperfect assembly Warranty is not given for parts whose early breaking or wear and tear are due to Rev 00 del 05 07 04 4 3
22. n by non authorized personnel zz The machine cannot wash sloping surfaces whose gradient is higher than 10 or surfaces with holes 25 The machine cannot reverse with a speed higher than 1 km h 2 The machine cannot be used in places with dangerous substances and in particular with explosive atmospheres or with a bad microclimate The machine cannot clean surfaces with inflammable products za The machine cannot be used as a means of transport for people or other means of transport 2 The machine protection devices cannot be modified or tampered zz Batteries must be recharged in a fanned room za The operator have always to respect safety rules 2 The operator cannot use equipments or devices that can create problems to the machine working zz The machine components cannot be modified without FIORENTINI s authorization 2 The operator cannot use acids that can damage the machine 25 The operator has always to respect the rules written in the user manual m Please read carefully and do not cover the labels sticked on the machine FIORENTINI L S r l is not responsible for a wrong use of the machine see 3 2 3 3 SUGGESTED EQUIPMENT In order to use the machine in a proper way we suggest to use the FIORENTINI s equipment and original spare parts FIORENTINI S r l Technical Dept is always at your disposal to design components or parts for a particular use of machine as requested by the customer Rev 00
23. nected cables or burnt cables must be immediately replaced Rev 00 del 05 07 04 32 36 I32NEW 126NEW 121 NEW Interventions on the electric system must be carried out by a trained technician Every kind of intervention not explained in the operator manual must be carried out by FIORENTINIs technicians 5 5 Tests to be carried out INSPECTION INN EN Safety devices Electric system TTT MAINTENANCE 5 5 6 REGISTRO DI MANUTENZIONE Rev 00 del 05 07 04 33 36 Auras nj A SERVICE I32NEW I26NEW I21NEW 6 SERVICE 6 1 SERVICE ADDRESSES Do not hesitate to contact FIORENTINI S r l service for any kind of information or request ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 211 a Tel 02 27207783 2564810 00155 ROMA Fax 06 22754075 Via Carlo Carr 13 Tel 06 22754040 2275060 STABILIMENTO 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 8173610 Most of the technical problems can be sorted out with short intervention This is why FIORENTINI S r l suggest to read carefully this manual before using the machine On the contrary if the customer needs a FIORENTINI technician please inform us about the problem in order to sort it out with the right material Rev 00 del 05 07 04 34 36 SERVICE I32NEW 126NEW 121 NEW 6 2 CLAIM REPORT Please fill in the format below if the m
24. ng use of the machine ensennnen ener ennenene eneen enen nns 9 9 Suggested equipment Arsen daa 3 4 Operator qualify TT 3 5 Safety and warning devices 3 6 Safety systems lia 3 7 Safety diagnostic signaling T Se o SON MEN E T TM 4 INSTRUCTIONS FOR STARTING AND USE 4 1 Trasport and handling 4 2 Storage 4 3 How to unpack the machine 4 4 How to handle the unpacked machine ereen dos 2 5 1 battenes INSIallaloni scada 4 5 2 Battery charger installatioN Li 4 0 GONWOlGEVICCS oii AO DOS ADO AO mE A DIC MOMMING atada 4 7 1 Preparing and starting the machine i 4 7 2 Choosing the right detergent noona eeen ener ennen ener mmm 4 7 3 Driving handlebar regulation oneens ennen ennen enn 4 7 4 Rudder bar functioning Ao Deterdent conio lalla 4 7 6 SQUEEGEE adjustment noon enen eect ence eee enen enen sneer esses Zia Wildside 4 5 9 BIUSNES replacement a 4 5 10 Squeegee blades MAINTENANCE 51s I SHlOCIC MaIntenANCE unio da prisas 5 2 Batteries maintenance 1 Hydrometry Water filling up Charge limits Off duty or inactive batteries Battery charger technical features 2
25. on Otherwise batteries must be charged in a ventilated and dry place far from heat sources and corrosive substances Protect the electric network with a delayed switch or with a fuse whose capacity is higher than the battery charger maximum input Control the battery outlet polarity Rev 00 del 05 07 04 19 36 SAFETY I32NEW 126NEW 121 NEW Connect the battery charger to the machine socket Picture 4 5 4 6 CONTROL DEVICES 4 6 1 DASHBOARD The dashboard is made of a series of switches that activate or disactivate all the machine functions The function of each switch is shown by a picture Picture 4 6 shows the dashboard of the machine and the switches function is explained in the scheme in the following page Picture 4 6 Rev 00 del 05 07 04 20 36 SAFETY I32NEW 126NEW 121 NEW KEY SWITCH BATTERY CHARGER INDICATOR SUCTION ON BRUSHES ON OFF POTENTIOMETER SOLENOID VALVE SWITCH OPTIONAL Rev 00 del 05 07 04 21 36 SAFETY I32NEW 126NEW 121 NEW SYMBOLS STICKED ON THE MACHINE ME s Squeegee suction v Squeegee down Washing brush up E Squeegee up Gradual increase by means of the control x translation 9 Solenoid valve
26. quipped with several levers and pedals zg Accelerator lever see detail 2 in picture 4 8 Forward gear the operator has to press the u switch see detail 6 in picture 4 9 towards the machine and pull the accelerator lever Reverse gear the operator has to pull the u switch and lever This lever also works as an anti squashing device The accelerator pedal activates all the machine moving parts This is why the brushes and the suction motor are activated pressing the accelerator pedal and their switches on the r dashboard On the contrary the accelerator pedal can t activate the solution solenoid valve which has to be opened and closed by the operator zm Service parking brake see detail 5 in picture 4 8 it has to slow and stop the machine The operator has to pull the brake lever until it is completely blocked Then the operator has to release the brake lever and the red device zm Squeegee up lever see detail 4 in picture nr 4 9 the operator has to pull this lever up or down if he she needs to lift the squeegee up or down za Water regulation lever see detail in picture 4 9 the operator has to lift the lever up or down in order to regulate the water flow 4 75 DETERGENT CONTROL During the washing the operator can control the detergent quantity by means of a cock which is at the bottom of the machine on the left inside the protection rubber see detail nr 7 in picture 4 9 Hev 00 del 05 07 0
27. rator can control all the main machine functions and in particular Start the washing brushes ELECTRIC JACK Start the suction motor Start or stop the machine The machine frame is made of zinc plated or stainless steel in order to avoid oxidation which could compromise the machine reliability The main parts of the machine are e Zinc plated steel or stainless steel frame Rev 00 del 05 07 04 7 36 ee el TECHNICAL DATA 132P 13139 GODFREYS 25 25 2525 2525 2525 2525 25 25 BSES 2525 PE HD plastic solution tank PE HD plastic recovery tank supplied with flexible suction piping system and drainage Series of batteries placed in the recovery tank room Rotating brushes Squeegee suction system one drinving wheel two traction wheels with differential gears adjustable handle FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high quality the high technology and FIORENTINI s experience guarantee the performance and the reliability of this machine Each machine is tested during the manufacturing process and the final check is done before the machine is shipped out Rev 00 del 05 07 04 8 36 TECHNICAL DATA I32NEW 126NEW 121 NEW 2 3 TECHNICAL DATA CARATTERISTICHE DIMENSIONALI DIMENSIONS 121 NEW 126 NEW LUNGHEZZA LENGHT 1510 mm LARGHEZZA CARTER SPAZZOLE BRUSH CASE
28. sition of the component taken from the spare parts list S 7 2 A detailed description of the problem and its causes The components considered under warranty are delivered ex works those ones being substituted belong to FIORENTINI Co The machine warranty is no more available in case of the loss of the silver label 1 5 CONFORMITY DECLARATION The conformity declaration is released with the machine and the user manual Rev 00 del 05 07 04 5 36 GENERAL INFORMATION I32P 13139 GODFREYS DICHIARAZIONE CE DI CONFORMITA ING O FIORENTINI s r l Loc Rombola 50030 PIANCALDOLI FI ITALIA 150 9001 DICHIARIAMO SOTTO LA NOSTRA RESPONSABILITA CHE LA MACCHINA Marca FIORENTINI Tipo N serie Anno di costruzione 2005 RISULTA IN CONFORMITA con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie DIRETTIVA COMUNITARIA DIRETTIVA MACCHINE 98 37 CEE DIRETTIVA BASSA TENSIONE 73 23 CEE DIRETTIVA COMPATIBILIT A ELETTROMAGNETICA 89 336 CEE Ing O Fiorentini S r l Il titolare Piancaldoli Ing O Fiorentini Luogo e Firma data Rev 00 del 05 07 04 6 36 TECHNICAL DATA 132P 13139 GODFREYS 2 MACHINES FEATURES AND TECHNICAL DATA 2 1 IDENTIFYING THE MACHINE A silver label is sticked on the protection case of the steering column and clearly shows the data referring to the CE marking PICTURE Nr 2 1 T i xt tr NI N TIE rr ET 5 w i AAE TEEN
29. the maintenance make sure that the ignition What to do key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well fixed What is it Squashing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections The purchaser must replace danger signals on the machine if they are deteriorated It is absolutely forbidden to remove or temper danger signals Rev 00 del 05 07 04 15 36 SAFETY I32NEW 126NEW 121 NEW What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread During the batteries recharge please place the machine under a What to do suction chemney or in a ventilated area and keep it away from heat and corrosive substances What is it Squashing danger it can be provoked by the recovery tank overturn What to do During the batteries water filling pay attention to the recovery tank casual fall A Rev 00 del 05 07 04 16 36 nonga yj SAFETY I32NEW I26NEW I21NEW 4 STARTING AND USE INSTRUCTIONS 4 1 TRANSPORT AND HANDLING The machine is delivered to the purchaser in a proper package see picture 4 1 below A black arrow on the package indicates the barycentre This arrow must be in the middle of the elevator or transpallet forks Th
30. wer than 80 and the storage temperature must be between 3 C t 45 C 4 3 HOW TO UNPACK THE MACHINE 2525 Cut the straps paying attention to the back spring zz Remove the staples that join the paperboard and the pallet 2 l the package is mad of plywood please remove the staples from each side 2525 Cut the straps that fix the machine 251 the machine on the floor 44 HOW TO HANDLE THE UNPACKED MACHINE za Check the machine and install the batteries if not already installed For a brief transport of the machine please disconnect the batteries cables and remove brushes and squeegee for a longer transport please use the original package of the machine 4 5 INSTALLATION Installation must be carried out by authorized personnel after reading this manual Rev 00 del 05 07 04 18 36 SAFETY I32NEW I26NEW I21NEW 4 5 1 BATTERIES INSTALLATION zm Lift the recovery tank up in order to reach the batteries room picture 4 3 2 Install the batteries in their room picture 4 4 and make sure that the cases of the batteries are not broken zm Never fill distilled water after having recharged the batteries 25 Clean the surfaces for the connections zz The operator can easily lift the batteries up by means of handles 25 Connect the cables Picture 4 4 4 5 2 BATTERY CHARGER INSTALLATION Batteries must be recharged in a place equipped with a proper suction system of gases spread during this operati
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