Longspan Shelving Manual
Contents
1. SAFE WORKING LOADS SHELVING ALL LOADS TD BE UNIFORMLY DISTRIBUTED DEXION Conduct regular INSPECTIONS lo cfc by Comet applcason ha Losi wifun lab kile ap Accadental deme lo o ee LEWELS duce crnponents Eraure al components are ech Hed KG See MAX LOAD PER STORAGE LEVEL LEVELS 1 KG MAX LOAD PER STORAGE LEVEL DO NOT cimb on the stuctune De NOT aer sineira weh checking Fury lecbrical data T ey doulsi ALWAYS contact your equipment sapeber KG MAXIMUM BAY LOAD BITE ADDRESS A ZONE LOCATION MSTALLATSON DATE EQUIPMENT SUFFLIED EY EQUIPMENT MANUFACTURED EY DEO AUSTRALIA PTY LTD DEXIO M X Al LOWABLE T FLOOR LOADINGS poa raal 1 LI ZA LEVELS N i r Na LEVEL PITCH SAFE WORKING LOADS RSA ON SHELVING ALL LOADS TC BE UN FOSIML CE TREUTED Conduct regular INSPECTIONS to chick fort 1 Corel appleedon amp ust Loads hi be safe Pi Alleria damage lo or djsjogsmeni of 3Mructun eom ponen 1 Erare all campaneria ani coenecibe Ted and boaii DO NOT cilmo on the structure If doubt ALWAYS conlact your equloment supo ler ETE ADDRESS A ZONE LOCATION r OOOO OOOO NN CAAA NN CAMA DEXION AUSTRALIA FYL MMMM RRO EQUIPMENT MAHLFACTLRER ae DEKAN ALIS AAL ALP Ty LTD Page 132. LLETS ON RAISED STORAGE AREAS sse nnne nennen nnn 5 MAINTENANCE amp INSPECTIONS u uuuue ea 7 GENERAL CARE 7 ROUTINE INSPECTIONS ssssssssseeeenennenemmnneeeeeennnnnnn nnn h nnn Innern nnns snis nn nn nnn nnne nnns 7 SET UE 7 BASE PLATE AM oo A 7 PP E 7 BEAM SAFETY E e 8 al 8 2 TIER ERHAME gt LIE soeces 8 2 eegene 8 2 MER SPINE BRACING een EE 8 2 TIER RAISED STORAGE AREADG naar 9 LOAD NOTE Sanitas 9 REPORT ALE DAMAGE aaa 9 HEIPERCE DONT REPAIR E 9 DAMAGE INSPECTION RACK OUT OF PLUMB sees 9 DAMAGE ACTION PROCEDURE FLOWCHART A 10 COMMON REPAIR AND REPLACEMENT ITEMS eene 11 LOADNOTIGES 13 Ultima Longspan Shelving i User Guidelines Issue 2 July 2008 Introduction INTRODUCTION Ultima Longspan is part of the Dexion shelving products range and storage of large bulky items The storage shelves typically particleboard steel or wire mesh are supported on a system of horizontal beams and vertical frames Dexion recommends that personnel operating within the stores warehouse environments are familiarised with safe working practises Part of that familiarisation should include the use of the shelving system These guidelines contain useful information and safety advice when working with Ultima Longspan Shelving D a L 7 l A
3. Ultima Longspan User Manual DEXION Ultima Longspan Shelving User Guidelines This manual remains the sole property of Dexion Australia Pty Limited It must not be copied without prior written consent and must be returned upon request The information contained within this manual is to be regarded as confidential and must not be disclosed to any third party The information contained within this guide relates solely to the companies Longspan product it doesn t necessarily relate to other similar systems available from alternative sources Whilst the utmost care is taken to ensure the accuracy of the data and design details shown within Dexion Australia Pty Limited cannot under any circumstances be held liable for any injuries expenses or loss which may in any degree be attributed to the use or adoption of such data and design details Copyright Dexion Australia Pty Limited Tattersall Road BLACKTOWN NSW 2148 Product Management E mail Technical dexion com au Date of Issue July 2008 Ultima Longspan Shelving User Guidelines Issue Date Description Notes Amendment Issued Jan 2003 Original Issue Issue 1 keinen 2003 Beam Safety Lock pages Amend A ZF S IE User Guidlines Table of Contents INTRODUCTION AAA a 1 HANDEING GUIDE eher 3 HAND LOADED SHELVING SYSTEM u a sn aan ne RE RUF ex pR canda Rn 3 LOADING UNLOADING THE SHELVING nn 3 MANUAL HANDEING ass aaa 4 PA
4. ch j y z ty y aalt mL SZ yy A m 4 i t a be Y SR _ i i P ege Mi j We d y ki F ch A f 1 joi as a EX 1 wen Jm c gt TR ees d 1 pe Em ei gu EN E Y J Page 1 Ultima Longspan Shelving E n j User Guidelines Issue 2 July 2008 Introduction BLANK Page 1 Ultima Longspan Shelving User Guidelines B Issue 2 July 2008 Handling Guide HANDLING GUIDE HAND LOADED SHELVING SYSTEM Ultima Longspan is a hand loaded storage system where the product being stored is placed onto shelves and later picked manually It is not a pallet racking system Mechanical devices such as stepped trolleys or elevating order pickers may be necessary to gain access to higher storage levels but the actual placement of product is a manual process LOADING UNLOADING THE SHELVING When selecting product to be stored within the shelving it is important to ensure that the items are safe stable and able to be lifted Any packaging should be intact with for example box bottoms able to carry the load contained within them The product should where ever possible be contained within the area of the shelf Overhangs should be avoided especially where these could be hazardous to other warehouse operators Do not block aisles or access to emergency escape routes If access is required to higher storage levels then suitable equipment should be used such as steps Do not
5. h the side of upright Qt e Ultima Longspan Shelving A User Guidelines Ba Issue 2 July 2008 Maintenance amp Inspections Load Notices Check that the relevant load signs are prominently displayed and securely fixed to the installation See Load Notices in this section REPORT ALL DAMAGE If the racking is damaged it should be reported immediately to ensure the necessary precautionary actions are taken REPLACE DON T REPAIR DAMAGE INSPECTION RACK OUT OF PLUMB Page 9 Ultima Longspan Shelving u User Guidelines Issue 2 July 2008 Maintenance amp Inspections DAMAGE ACTION PROCEDURE FLOWCHART Rack is damaged Safety officer to assess and classify the damage Record the extent of the damage and re assess at the next inspection but within 12 months If there is no change to the damage level continue to monitor at normal inspection levels and intervals Continue in service Page 10 Ultima Longspan Shelving e a E User Guidelines B Issue 2 July 2008 Maintenance amp Inspections COMMON REPAIR AND REPLACEMENT ITEMS Page 11 Ultima Longspan Shelving E n j User Guidelines Issue 2 July 2008 Maintenance amp Inspections BLANK Page 12 DEXION Ultima Longspan Shelving User Guidelines Issue 2 July 2008 Load Notices LOAD NOTICES Load notices should be displayed in prominent positions where they are clearly visible
6. over stretch or climb the shelving to gain access DO NOT CLIMB THE SHELVING Page 3 Ultima Longspan Shelving amp User Guidelines Issue 2 July 2008 Handling Guide MANUAL HANDLING The illustration below shows the recommended safe loadings from the EU Directive for manual handling x 100 x 6696 This is a guide only recognising the wide range of personal capabilities together with the diversity of handling situations Employers should make suitable and sufficient assessment of loads when planning and operating their warehouses The loads indicated are for men the figure should be reduced by a third for women Page 4 Ultima Longspan Shelving il User Guidelines Issue 2 July 2008 Handling Guide PALLETS ON RAISED STORAGE AREAS Whilst Ultima Longspan is a hand loaded system the only exception to this is for a Two Tier Longspan application where the floor has been designed with a pallet landing area complete with an appropriate pallet gate In this case pallets may be loaded onto the pallet landing area using a fork lift truck The user must ensure that the pallets loaded onto the pallet landing do not exceed the load capacity of the floor Care must also be taken to ensure that when placing pallets on the pallet landing the lift truck does not make contact with the support structure Users should not use mechanical devices on the raised floor unless it has been specifically designed to s
7. uit Page 5 Ultima Longspan Shelving E n j User Guidelines Issue 2 July 2008 Handling Guide BLANK Page 6 Ultima Longspan Shelving a User Guidelines Issue 2 July 2008 Maintenance amp Inspections MAINTENANCE amp INSPECTIONS GENERAL CARE The shelving system should require little or no maintenance other than cleaning either as part of a routine or as a result of a spillage The following guidelines should be observed The clean should comprise of a wipe down with a damp cloth using a mild detergent if required Never use a hose to spray the shelving or abrasive or caustic cleaning agents Particleboard shelving if fitted should not be allowed to become wet ROUTINE INSPECTIONS It is recommended that periodic inspections be carried out to identify any damage or issues which may have occurred through incorrect operation The inspection should include Frames Base Plates Beams Check that beams are not damaged or overloaded and that beam end connector lugs are fully engaged in upright slots Page 7 Ultima Longspan Shelving i User Guidelines Issue 2 July 2008 Maintenance amp Inspections Beam Safety Locks Check that beam safety locks are fitted where there is potential for beams to be accidentally lifted and possibly dislodged from the upright during use N Floor Beam Upright n x N Screw through hole in BEC Y amp throug
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