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BK208S 英文说明书.cdr

1. for proportional valve of pressure E far proportional valve of pressure for propatticnal valve of back pressure 220V L 220V N Slubricating the engine M oil driven engine R1Standby Stage5 Stagel ozzle PS800CMInput amp Output Wiring Diagram PORCHESON 94 Reference amp Appendices User s Manual for BK208S V2 0 A uo 32u3 13 J34 103 WIBASBIG Suri AA Sureap 2L 29 4 1030W gsp SUSE OST DIST AA N O e tbe AN T O J tH cH ZH TH OH Qu QUO O 1 i YOLOW POH oH 20H TOH OOH Mi did INZ YN j J10 AS En admis Jons e YN gt Y A DON J Lh O O O O o Me ee o De a e as aelt A s WA dlls OW rao 89 c8 190 04 MALTA OM CE e 0N LL O e e e ol IS O e e oS TH o ot gon a ZHOS A08E PORCHESON 99 User s Manual for BK208S V2 0 Reference amp Appendices Q3 POWER MCB T Absorption Component Absorption 6 E MCI N Component Coil Interference Absorption
2. page 52 5 Relay impel Input and output wiring drawing page 53 6 SSR impel Input and output wiring drawing page 54 7 Motor heating wiring drawing page 55 8 Usual methods of interference suppression page 56 PORCHESON User s Manual for BK208S V2 0 Chapter 1 System Configuration amp Installation Chapter 1 System Configuration amp Installation 1 System Configuration amp Remarks No Code Content Q ty Remarks 1 PS800CM Host Computer 1 Set 26 28 10 2 BK208B Keyboard 1 Set 320 240 3 PW600 Power pack 1 Set 600W 4 DB 15F DB 15F 1 m 5m optional 2 Characteristics of PS800CM Control System The whole computer may control all functions and temperatures The system has bright LCD display and 320 240 Dot 5 7 concolorous colorful optional The system adopts CPU design with fast operating speed precise control and high stability The control host computer adopts the blocking design with time saving installation and rapid maintenance gt It has the real time function to display time and date in real time OFF It has the screen screensaver function it will power off when there is no operation within 5 minutes With 80 groups of mode data storage it may enter the model description and real time operating help in Chinese a
3. Contact Interference Absorption 0 L Absorption Component Motor End Interference Absorption MOTOR Common Interference Suppression Method for reference only PORCHESON NUM
4. 4H Yild 999999 Md PRES 0 Bar NOW 168899 Md FLUX 0 SET 0 0 s OPRT 0 0s mCYCL 25 5s MdCs350 0 mm SIMd 1250 9mm Scrw 250 2 mm page when push any time after starting the machine again This page offer temperature monitor and machine movement monitor Mould nameand mould number is establishing by the materials picture of the mould Temperature arranges and present oil temperature shows actual value of every sections You can t alter the materials Every functionof the picture stated as follows The descriptions on mode Mode Meanings E Show the motor has already operated SS Show the electric heat has already been opened 4 Show lubricate pump that is pump oil Il Show the electric eye is imported normally PORCHESON mm 5 User s Manual for BK208S V2 0 The descriptions on display Display Meanings and descriptions Manual The running mode of the machine Second sections it express this section is being heated Mould number it express the using model Serial number at present Produce in advance it expresses setting value of the times mould opening at present At present Remember g the mould making times of the mould at present in the course of operating automatically Whole process the system operates cycle time actually when carrying have established time value data will increase to it then carr
5. Aint TABLE LEFT Left slipping operation 1 stop opening mould 2 stop retreating 3 left slipping model has not got the end location TABLE RIGHT Right Slipping operation Stop opening mould 2 stop retreating U right slipping model has not got the end location EA PRESS TEST The pressure adjusting operation in advance 1 after pressing this bright key you can enter the pressure adjusting operation XE fr 1E at L UP INC Back orientation pressure increasing not choose the pressure reservation realize the advance orientation operation 2 already choose the pressure reservation Realize the increasing pressure operation XE iR E L DOWN DEC Back orientation pressure minishing 1 not choose the pressure reservation realize the advance orientation operation 2 already choose the pressure reservation Realize the monishing pressure operation wringing tooth operation 1 choose to use 2 advance time not end 3 stop retreating SCREW RET Retreat wringing tooth operation 1 Choose to use 2 advance time not end 3 Stop retreating PORCHESON MM User s Manual for BK208S V2 0 Chapter 2 Explanation of the Key Operations Keys Usage Operation Conditions DET ey CORE IN Enter core operation p choose to releases the core 2 the entering core n
6. i e this function is output through Y xx and then set the action sequence CD Notes Regarding the output scope of Sequence D Clamping Stop in automatic mode the clamping switch 1s contacted during the process of mould close at high pressure and this sequence output starts until the melting finishes in manual mode the clamping switch is contacted during the process of mould close at high pressure and this sequence output starts until the mould opening key or the reset key is pressed Example 2 For a certain mould injection machine due to the different design of the oil piping it is required that a point is output while injecting and melting To achieve such a special function choose an item and have it activated and then specify an output point i e this function is output through Y xx and then set the action sequence FH PORCHESON 43 User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings 11 Temperature Parameter Time Setting Page im E After entering the correct password press EPI Key to enter the Temperature Parameter Time Setting Page The following is displayed Ret Set temp Time Prams 1 Retunr to Engineer Set Descriptions on setting parameters function 1 Nozzle Function Activated or Deactivated can be chosen If deactivated the system will not execute inspection and control on this sequence 2 Sequence I Function Activated or De
7. 0 Bar NOW 168899 Md FLUX SET 0 0 s OPRT 0 0 s CYCL 25 5 s MdCs 350 0 mm S1Md 1250 9mm PORCHESON mM User s Manual for BK208S V2 0 Chapter 2 Explanation of the Key Operations 2 Explanation of the Functional Keys Keys Usage HERH M PLT Enter into the screen to set the mold opening amp locking movement Br d INJECTION Enter into the screen to set the Glue Shot and pressure preserving movement fi m FEEDING Enter into the screen to set the feeding glue taking and automatic material removal movement EZ HR NOZZ EJE Enter the page of seat platform thimble page slippery model and releasing core and releasing gas Enter the page of setting up temperature preheating Enter the page of setting up time counting Enter setting up and modification page of mould and production material Return to monitor pages at any moment Entering online help pages at present PORCHESON mm gt User s Manual for BK208S V2 0 Chapter 2 Explanation of the Key Operations 3 Instruction of Parameter setting mode TS CD Oo The numerical key from0 to 9 in data setting page is used for data importing when the electronic lock is in 4 5 6 OFF state this ten numerical keys are locked guarantee JKL MNO PQR the materials not to be altered at will There are 26 English letters and special symbols sepa
8. Chapter 1 System Configuration amp Installation 32 the examine of controlling system 1 After finishing installing check in an all round way ensure all such lines including switch power host computer case electric heat output circuit keyboard electric thermocouple etc join firmly 2 After Finish circuit checking it should check electify output direct current source namely switch power line plug take out first then check to set up an electric circuit measure every voltage see that it is the same as the standard value should observe if switch power output indicator lamp normal 3 Cut out the electric after finish the measurement insert DC8 location input the host computer case plug process electrify check up when checking again the keyboard LCD show in main page in normal condition turn on park switch and check if the host computer case RUN light is on if the light is on prove the system has already worked normally 3 3 control systems debugging 1 After System show the normal work press N ike Key the model button under supervise page choosea groupof mould number then establish in every page 4 2 Carry on the parameter establish memory test press Key the button on the data press e Key then store the data cut off the power put power on after a while the system will access the model numbermaterialsthat you store in automatically if correct show memory is normal 3 Go on establish of ev
9. failure occurs to the front safety door input point and the knockout core function is deactivated the X00 front safety door input point can be transferred to X25 and then the input wires should be exchanged The system is equipped with the function of simultaneously transferring two input points Once this function is activated the system makes judgment on the two selected items If the item is ON the transfer of the pre set conditions of the item will be executed PORCHESON NUM User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings 10 Programmable Standby Function Page LES TIME After entering the correct password press Key twice to enter the Programmable Page The following is displayed SegOut d 67 AT CD pes Set Scope 40 73 Descriptions on setting parai In order to meet diversified application needs and provide an innovative product we take the initiative to offer the programmable standby function page so that the users can define and revise by themselves the functions and the action sequence Example 1 For acertain mould injection machine due to the different design of the oil piping it is required that a point is output while clamping at high pressure and the power will not be interrupted until the melt finishes taking out To achieve such a special function choose an item and have it activated and then specify an output point
10. flow output ON 2 The meaning of End Delay the E presente OOE Gunespondi addon vas 7 EL delay time T2 action valve OFF flow output OFF 3 The setting ranges for the Start T1 and the End T2 are 0 0 0 5 seconds PORCHESON UM User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings Bi H Key once to enter Pressure Flow Slope 3 Pressure Flow Slope Setting Page After entering the correct password press Page I The following is displayed Nex Set Pres Flux Slopel 1 St H After entering the correct password press Key twice to enter Pressure Flow Slope Page II The following is displayed Retunr to Engineer Set Description on setting parameters E The Pressure Flow Slope refers to the steep degree of rise or fall when the pressure flow changes from one value to the next value 1 change The setting range is 1 16 stands for the slowest change and 16 stands for the fastest PORCHESON UM 9 User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings 4 Pressure Pre Adjustment Page fk Om After entering the correct password press sss Key once to enter the Pressure Pre Adjustment Page The following is displayed PressPreadj RES GotoFluxpreA dj Description on setting parameters E The pressure pre adjustment is the linear adjustment of pressure output In general the st
11. 4 Pressure Pre Adjustment page page 37 5 Flow Pre Adjustment page page 38 6 Back Pressure Pre Adjustment page page 39 7 Electronic Ruler setting page page 40 8 Special Function Option page page 41 9 Standby Function setting page page 42 10 Program mable standby Function page page 43 11 Temperature Parameter Time setting page page 44 12 Machine No Ex Factory Value Settiong Page page 45 Chapter 5 Input Output Mode Inspection 1 Input Inspection page page 46 2 Output Inspection page page 48 Chapter 6 Reference amp Appendices 1 BK208S keyboard installation dimension drawing page 51 2 Exterior dimensions and installation hole position drawing for switching power supply case Page 51 3 Exterior dimensions and installation hole position drawings for mainframe page 51 4 PS630BM system wiring drawing
12. Fr X22 EM X23HL MEA X24 HLF TUE X25 Aa X261 5s X27 35 TR ay i SEE CM ce SE ee Se WS EEE lt 1 3 3 d m A chee mi PORCHESON PS800CM SSR Input amp Output Wiring Diagram PORCHESON NUM User s Manual for BK208S V2 0 Reference amp Appendices Keyboard wire connection RUN system running 24V power supply input X00 pending upswing X01 low pressure mold closing X02 high pressure mold closing X03 mold closing stop X04 electronic eye input X05 stopping melting plastic X06 right stopping mold slide X07 right slide relent speed XCOM X10 X11 X12 X13 X14 X15 Left mold closing with output right mold closing with input mold openning stopping pre stopping of left thimble stopping retraction of left thimble Left hait of slid mould X16 left slid slow X17 shot second section XCOM sert nh n mtn X20front halt of right X21bla
13. M 38 User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings 6 Back Pressure Pre Adjustment Page fa 8 After entering the correct password pressing Key three time to enter the Back Pressure Pre Adjustment Page The following is displayed ES CurrMax 10 mA CurrMin Return to Engineer Set Description on setting parameters i The back pressure pre adjustment is the linear adjustment of back pressure output In general the standard pressure is 0 800mA and the standard output impedance is 10 20 Q unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pr essure proportional valve being used are different Back Pressure Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted First heat the barrel until the barrel temperature reaches normal melt temperature Set the melt back pressure to be 1 10 20 30 and more until 140 and check the actual values Make adjustments on all parameters which need adjusting and make the 0 140 bar back pressures being set correspond to the back pressures being shown on the back pressure meter respectively After the adjustments are completed the computer e
14. Manual for BK208S V2 0 Contents Contents Chapter 1 System Configuration amp Installation 1 System Configuration amp Remark page 5 2 Characteristics of PS800CM Control System page 5 3 Installation and Debugging of Computer Control System page 6 Chapter 2 Explanation ofthe Key Operations 1 Figure of Keyboard on the Operation Panel See the figure below page 8 2 Explanation of the Parameter Setting page 9 3 Explanation of the Parameter setting page 10 4 Cursor Key page 10 5 Operation Mode Selection Key page 11 6 Electrothermal ON OFF key and Motor ON OFF key page 11 7 Emergen Reset Key page 11 8 Manual Operation keyboard page 12 9 Setting scope of Numeric Items page 14 Chapter3 Descriptions on setting parameters functions 1 The common hompage while turning on page 15 2 The C machinery s homepage while turning on page 16 3 Set mould Opening and Close information page 20 4 Set plastic injectin
15. PORCHESON mM User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings mE Key to enter the Standby Function Setting l ChoseBakFunc 9 Standby Function Setting Page After entering the correct password press Page The following is displayed Set Scope 40 73 Descriptions on setting parameters function 1 Output Point Transfer Function This function can be activated or deactivated If activated the output point executes immediately transfer operation In case that mal function or damage occurs to a certain point the control can be transferred to another point by activating this function For example in case that failure occurs to the mould opening output point and the knockout core function is deactivated the Y46 mould opening point can be transferred to Y66 and then the output wires should be exchanged The system is equipped with the function of simultaneously transferring two output points Once this function is activated the system makes judgment on the two selected items If the item is ON the transfer of the pre set conditions of the item will be executed 2 Input Point Transfer Function This function can be activated or deactivated If activated the input point executes immediately transfer operation In case that mal function or damage occurs to a certain point the control can be transferred to another point by activating this function For example in case that
16. User s Manual for BK208S V2 0 Preface Welcome to use Our Injection Molding Machine Control System Safety Cautions Please read it before installation 1 In order to ensure the secure operation of the whole system in case of the abnormal external power and the control system s failing to function please set up the external safe circuit for the control system 2 Upon its failure to detect the abnormal conditions of input and output the control system cannot control the output Therefore please design the external circuit and frameworkto ensure the safe operation of the system 1 Please read this User s Guidance carefully before installation 2 Do not dismantle the host computer shell and keyboard without permission 3 In case of any questions please dial the after service service hotline of PORCHESON PORCHESON User s Manual for BK208S V2 0 PORCHESON TECHNOLOGY CO LTD BK2085 Operator s Manual Software Version V2 0 2008 04 Version Contents System Configuration amp Installation b Button Operation 8 specification Explanation of the Param 1 5 eter Function Settin Explanation of the System Debugging and Settin 34 Input output State Detection 46 90 Reference amp Appendices All copyrights are reserved any duplication without the prior authorization shall be forbidden PORCHESON 2 User s
17. activated can be chosen If deactivated the system will not execute inspection and control on this sequence 3 Sequence II Function Activated or Deactivated can be chosen If deactivated the system will not execute inspection and control on this sequence 4 Sequence III Function Activated or Deactivated can be chosen If deactivated the system will not execute inspection and control on this sequence 5 Sequence IV Function Activated or Deactivated can be chosen If deactivated the system will not execute inspection and control on this sequence 6 Sequence V Function Activated or Deactivated can be chosen If deactivated the system will not execute inspection and control on this sequence 7 Oil Temperature Selected Activated or Deactivated can be chosen If deactivated once it is detected that the oil temperature is equal to or over the set upper limit the alarm will be neglected If activated the alarm will be output and the system will tum to manual mode and the motor will be turned off when the alarm cycle ends 8 Pd Setting Pd has been set before ex factory It is recommended that the user should not revise this parameter under normal circumstance PORCHESON mM User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings 12 Machine No Ex Factory Value Setting Page After entering the correct password press Key to enter the Machine No Ex Factory Value Sett
18. ages are used for signal inspection and cannot accept information modified The solid box on the display indicates that the signals are being input PORCHESON mm User s Manual for BK208S V2 0 Chapter 5 Input Output Mode Inspection 2 Output Inspection Page 1 Press nc Keyon the Main Page to enter Output Inspection Page I and the following will be displayed 2003 1 2 Output checl 2 Press Bo Key on the Main Page to enter Output Inspection Page II and the following will be displayed 2003 1 2 Output chec2 PORCHESON NUM User s Manual for BK208S V2 0 Chapter 5 Input Output Mode Inspection 3 Press 94 Key on the Main Page to enter Output Inspection Page III and the following will be displayed 2003 1 2 Output chec3 4 The above output inspection pages are used for signal inspection and cannot accept information modification The solid box on the display indicates that the signals are being output b s Notes All the input and output point pages in this instruction manual are subject to changes without notice The inspection pages displayed on the computer should be correct and final PORCHESON mM User s Manual for BK208S V2 0 Reference amp Appendices BK208S Keyboard Installation Size Diagram PORCHESON 90 User s Manual for BK208S V2 0 Reference amp Appendices PW600 Power Supply C
19. andard pressure is 0 800mA and the standard output impedance is 10 20 unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure proportional valve being used are different Pressure Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted First set the pre adjustment to be Activated and then set the pre adjustment item to be ON For example for the 50 bar pressure position of Item 50 if the reading on the pressure meter is 45 bar the parameter of this item should be increased until the pressuremeter reading reaches 50 bar Make adjustments on all parameters which need adjusting and make the0 140 bar pressures being set correspond to the pressures being shown on the oil pressure meter respectively A fter the adjustments are completed the computer executes automatically linear processing and takes theprocessing results as the subsequent normal D A proportional output values PORCHESON NUM gt User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings 5 Flow Pre Adjustment Page zm INJECTION After entering the correct password press Key twice to enter the Flow Pre Adjustment Page The f
20. ase i 145 i 215 Figure of Dimensions amp Installation Hole Positions for Power Supply Case 5 E s f 220 202 5 10 PS800CM al 7 50 188 50 288 Figure of Dimensions amp Installation Hole Positions for Master Machine PORCHESON 51 User s Manual for BK208S V2 0 Reference amp Appendices AC160 280V NL SPS300 Electrical source box Ifv zly EIE EI E e 5 E C E E ET ET a gt Ss a BgER aBzEBCES PORCHESON PS800CM PS 800AM Control System Power Supply Wiring Diagram PORCHESON mM gt User s Manual for BK208S V2 0 Reference amp Appendices HEERE je E cjl jo j lio S 0 gt NISL N oO oo tELNT tUNT 1 HE 7 T HE O FR Ay Et 2 X HOC on Ja RE E PU PA JK am x B a teli e qt dU 173 X03 Uis IE X04 HAAR An e X05 PAE ERIKA Y 72 X06 Hai 4H vu 0 X07 AR ek X12 FARF X13 ALE X14 22506 E X15 Pp BEARS X16 Acie IEE X17 ZRI o X204 DEF RE X21 40 BUE a
21. ature is high The Third sections temperature is high The machine material actual temperature tube is higher than the establishing value of upper limit The first section temperature is low The Second sections temperature is low The Third sections temperature is low The machine material actual temperature tube is lower than the establishing value of upper limit The first section breaks The Second section breaks Machine material tube corresponding temperature sensing line break or temperature sensing line have trouble The Third section breaks Retreating not reach when operating the slippery mould or shutting mould Retreating the position not reach the position The slippery mould has not got to the reservation When operating the thimble or shutting mould the slippery mould has not got to the reservation The automatic clear material is finished when using the automatic clear material according to the number of times established movements The function has not been selected When press a certain function key but this function has not been for use Please turn on motor if choose to use motor registering motor is not start when press half full automatic key Withdraw from and press showing state first When choose the pressure adjustment operation is not increase reduce buttons Enters pressing showing the state firstly No
22. ck halt of right X22 align sur limitation stage 4 stage 4 Nozzle 4 Ry m stage E dme X23 mold closing with robot arm X24 thimble with robot arm X25 core in stop X26 core out stop X27 engine protection lt XCOM X30 triple pole plastic injection X31 plastic injection detection X32 forwarding nozzle stop 10VG ruler for mold closing ruler for plastic injection Ruler for slid mould mn E O KA o E o o K2 lt um s Kl O Emi B ko 3 c PORCHESON Red black orange black blue purple ON NX O mjpos tINETtINE t 1S Pressure got Speed mime i 2 blowing of ntht mold Y 73 blowing of left mold Y72 Spare Y7 Spare Y70 YCOM lay align Y67 suralign Y66 whorl out Y65 whorlin Y64 large size pump Y63 alaming Y62 right retraction of thimble v6 right roofout y60 YCOY core out Y57 corein Y56 right slide mold y55 signal forrobotarm v5 left slide mold Y53 high pressure mold closing Y 52 upwrap mold to dismantle burden y 5 left retraction of thimble Y50 YCOM core out left Y47 mold openning Y46 retraction ofnozzle Y 45 shoot drop out Y 44 deposit material y 43 shootout Y42 forwarding nozzle y4 moldclosing Y40 5 4 3 2 1 0 YCOM PS800CM
23. d normally at this moment you can begin to operate the machine The ready machine runs normally 2001 08 01 Manual 20 31 05 Segl Seg3 OilT 228 218 208 198 200 28 MdNo 78Name PS620BK 108 Yild 999999 Md Pres O Bar Now 1688899 Md Flux 0 Sets 0 0s MdCs 350 0 mm Oper 0 0s SIMd 1250 5mm Cyck 25 56 Serw 250 0 mm again This page offer temperature monitor and machine movement monitor Mould nameand mould number is establishing by the materials picture of the mould Temperature arranges and present oil temperature shows actual value of every sections You can t alter the materials Every functionof the picture stated as follows The descriptions on mode Mode Meanings ES Show the motor has already operated SS Show the electric heat has already been opened en Show lubricate pump that is pump oil Io Show the electric eye is imported normally PORCHESON mM gt User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 2 C Type machine machine start main page urn on the power turn round red urgent switch computer operate light RUN light on you can see the following pictures on the screen the control system has already worked normally at this moment you can begin to operate the machine The ready machine runs normally 2001 08 18 Manual 20 38 08 2A SEGPSES 3SEG 4SEG MID NO 80 228 218 208 198 200 G 618
24. e machine will heat the material tube to working temp erature automatically before the operator works reduce the time of waiting for The note The time inputting value adopts 24 hours It is expressing 12 00 at night if input 00 00 PORCHESON NUM o User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 14 The mould materials establishing DATUM Press key will enter the mould materials establishing pages the picture shows as follows at this moment 2001 08 01 K MldArticles J 4S 20 31 05 Mid View NO Mld Name ABV S EtH 2003 01 01 02 ABS 54a 12003 01 01 TEMAS ee 12003 01 01 ABS KSA 2003 01 01 05 ABSK Sa 2003 01 01 The parameter establishing 1 Mould serial number This control system can store 80 groups of mould symbols after altering the mould serial number the system output the materials of symbol of the mould automatically 2 The mould stores method Cursor move to the mould serial number colume import the numberl of the mould and then move the cursor to the mould name column after input the mould name move cursor to store column press the store key to store this system offer inputting way in English and spelling 3 The mould fetches method in mould serial number fence input mould number which will be read move the cursor to ourput column and press the import key to read this will change the number ar present and the whole page
25. en blow PORCHESON mM User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 11 time count setting iB B if pressius key you will enter time count setting pages the picture displays as follows at this moment 2001 08 01 K Time count setting 20 31 05 The parameter setting instruction H 1 Lubricating time Display that single running time of oil pump 2 Lubricate moduluses calculate the times of opening mould When the times reach the setting value oil pump begin to work 3 Middle time In the full automatic course the time is from thimble work finished to the next circulation lock 4 Movements limited time The permission longest time that movements are outputted 5 Cycle time The limited time of operation cycle in the automatic course if the time that circulation operates actually exceeds cycle the system warn cycle time is up 6 Warning signal of the trouble from trouble beginning to the stopping of warning avoid a long time warning PORCHESON mm 5 User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 12 The temperature setting im E TEMP if press key you will enter temperature setting pages the picture displays as follows at this moment 2003 1 2 Temprat Set 1 G 15 32 15 2 IET E Parameter setting instruction Temperature setting unit is 1 C degrees Ce
26. enteringthe jetting wait for time end Whether the distance arrives switch to pressure pretection promptly so the time of jetting should be greater than real time 3 jetting measure Can choose use Jand no use when choosing to use under half full automatic mode The computer fetches shooting the average number value of terminal point of 20 the first moulds as jetting our check point automatically users can establish the allowing error number value range If after the 21st mould find that shoots not reaching this check point or exceeding this check point then warning jetting fail management regard this mould as the bad product in output at the same time PORCHESON mm User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 5 Storing material releasing glue materials establishing If press MINE key once you will enter establish pages of storing material releasing the glue the picture shows as follows at this moment 2003 01 06 StoreRaw Deco Stuf J 10 07 12 O BD 30 15 220 0 CD The parameter established movement procedure thet Fron Release material post release relsased 20 Omm 150 Omm 220 Omm Melt time limit 25 0 sec 1 Movement procedure after finished pressure Protection walking to 20 0 mm switch to store material then to 150 Omm switch to back releasing to 220 0mm more St
27. ery relevant page materials particular oprating refer to the parameter enactment instruction of the third charper while establishing for the first time the pressure speed have better bea bit more low strengthen normally progressively after every movement is normal so as not to damage the performance of the machine 4 After finished relevant parameters established you should enter the store and check carefully whether it is normal to each input export point checks the warning system in an all round way including the electric eye going up promptly the wiring diagram of shut model button going up promptly as follows promptly Shutmodel Shut model Shut model Shut model button left 1 buttoleft 2 button righ 1 button right 2 XCOM o 97 6 so XCOM o 57 5 57 8 X10 o X11 e Going up promptly button XCOM o Op O X00 o 5 Left and right shut model button push time difference exceed 2 second system will alarm stop all outputting at the same time Push the system of going up promptly and stop exporting immediately output the open model movements at the same time operate model chang to by hand PORCHESON mm MS User s Manual for BK208S V2 0 Chapter 2 Explanation of the Key Operations Chapter 2 Explanation of the Key Operations 1 Figure of Keyboard on the Operation Panel See the figure below 2 08 18 Manua L 20 38 08 I MID NO 228 218 208 198 200 G 6 Te eas Yild 999999 Md PRES
28. g pressure retaining information page 21 5 Set memory information page 22 6 Set the stuff auto clearing up information page 23 7 Set nozzle thimble information page 24 8 Set Slide mold thimble align information page 25 9 Set loose core information page 26 10 Set the air blow information page 27 11 Settime count information page 28 12 Settemperature information page 29 13 Set warm up information page 30 14 Set mould information page 31 15 Set production information page 32 16 Adjust Set special parameters page 33 PORCHESON Contents User s Manual for BK208S V2 0 Chapter 4 Instruction for the System Commissioning Settings 1 Engineer setting page page 34 2 Delay Setting Page page 35 3 Pressure Flow Slope Setting page page 36
29. hutting the mould Check whether the electricity is correct and electric eye is hidden or lost efficiency long Shut the mould has not finished regularly Fail to finish shutting mould movem ents in 7 hut the mould to prescribe a time limit check whether unusual in shutting mould course if normal you should transfer longer the shut mould prescribes a time limit Protect mould time in low voltagly arrive If low voltage time arrives warning not transferred high voltage yet Check whether mould have incidental you can transfer longer ow voltage time if possible the safely Input trouble Warning when X00 has no signal input in the course of shutting the mould Please check whether the safety lock is put through normally and input end X00 is correct connection The button trouble of Shutting mould one pair of slippery moulds have not this warning As only one X10 and X11 warning Please check whether left and right shutting mould button connect correctly to the input end and press normally side to side Storing the material has not finished regularly At storing material in store material prescribe a time limit in time Fail to finish storing material movements Check Whether process is unusual and the material in the storage bucket has been used up if usual you can proper to transfer longer store material prescribe a time limit Open mould has not fi
30. ing Page The following is displayed Ret lt Ir MachinCode SetFacVal J 1 Mould Injection Machine No The system is equipped with the function of setting NO for the mould injection machine so that the manufacturer can set the No for easy sales management and after sales service record 2 Ex Factory Value Restoration During the modifying process of password pages if normal operation cannot be achieved due to too much deviations of the modified parameters press Key Enter and choose Confirm and then all the contents and all the parameters will be restored to the standards valu es set before ex factory PORCHESON NUM User s Manual for BK208S V2 0 Chapter 5 Input Output Mode Inspection Chapter 5 Input Output Mode Inspection 1 Input Inspection Page 1 Press e3 Key on the Main Page to enter Input Inspection Page I and the following will be displayed 2003 1 2 Input Checkl 2 Press q 3 keyon the Main Page to enter Input Inspection Page II and the following will be displayed PORCHESON mM o User s Manual for BK208S V2 0 Chapter 5 Input Output Mode Inspection 3 Press Soe Key on the Main Page to enter Key Inspection Page I and the following will be displayed 2003 1 2 Key Inspection 4 Press Quo Key on the Main Page to enter Key Inspection Page II and the following will be displayed 2003 1 2 Key Inspection The above input inspection p
31. lishing pages the picture shows as follows at this moment 2003 01 06 K Auto Clear Ma J 10 07 12 The parameter established movement procedure the f nctio 1 Automatic clear material method The automatic clear material function is had uses in the manual mode press the automatic clear material key the system begins to carry out automatic clearing material movements the movement procedure is as follows no Whether number of times already arrive l Yes seat up gt jet out gt clear material gt pump latter Over 2 The number of times of clear material repeated to make clear material the times of movements that jet movement PORCHESON mM User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 7 The seat platform the thimble materials setting EZ HR If press Bez key you will enter a platform the thimble and set pages the picture displays as follows atthis moment 2001 08 01 KNOZZ EJEC SET 20 31 05 The parameter established movement procedure the fu I 1 The seat rises automatically Can choose no use or finish storing or cooling over if choose finish storing after storing material make rising movement when operating automati cally if choose cooling over after finishing make a rising movement when operating automatically 2 Thimble way Can choose order or stay if choose stay then on semi automatic
32. lve available for the products in all brands and better linear proportion With remote communication functions it can let you do the programming and upgrading softwares easily and remotely gt The management of 255 vertical machine production is by a host networking computer It can accurate statistics each machine production state and produce data type so it is convenient to manage PORCHESON Users Manual for BK208S V2 0 Chapter 1 System Configuration amp Installation 3 Installation and Debugging of Computer Control System 3 1Cautions upon Installing the Control System The design of control system 1s simple and easy only one 15 core shielding cable connecting the keyboard and host computer shell with flexible and handy installation and connection The sketch map for installation is shown as follows Control Strong system eletricity POWER Equipment d Strong Strong eletricity eletricity A Equipment Equipment PORCHESON PS630CM Ebb eletricity section Strong eletricity section control box equipment outfit for reference only Upon installing the host control box adopt the enclosed distribution cabinet at the first choice It shall be fixed in the well ventilized greaseproof and dustproof conditions equipped with a fan and dustproof The distribution box shall be stored under 607 2 Upon fixing the h
33. materials For prevent from in half full automatic mode page establish sudden change of parameter will cause harmful effects to product quality and cause contingency acciden the mould fetches function is only limited to the manual mode 4 Delete method move the cursor to mould serial number fence input mould number which will bedeleted then import import key to delete in delete fence the present mould can t be deleted 5 the Method that refer the mould move the cursor to the scanning fenceand utilize upper and lower key move the picture refer PORCHESON mM 5 User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 15 The production materials establishing EE DATUM If press the buttons twice you will enter production materials establishing pages the picture shows as follows at this moment IM ProductManager why 20 31 05 Set Mode 999999 Molds Good Bad Modl Qua 20 1780 20 Warm Stop Nuse Zero 03 01 01 13 999999 999999 9999 03 01 02 03 1999999 999999 9999 999999 999999 999999 The parameter establishing 1 The good product is equal to the moduluses has already been made multiply by the quantity ofa mould and deduct the bad The bad product is controlled by the function of shotting and measure when jetting measuring is in use n the course if excessive or insufficient state taking place bad product increase one mould
34. ments or press once again melt glue key to stop melting glue movements promptly 5 The motor dallies and stops by oneself the limited time set ed is effectively that the motor dally while using 6 The motor racing limit time Set range is 2 999 min when starting system measure is in this time the machine closes the motor automatically when not doing any operation in order to protect the life span of motor and save the electric rate 7 Shut mould self insurance quick low pres Can choose fast quick low voltage begin self insurance while choosing fast Begin self insurance while choosing low voltage low voltage 8 Shut mould stopping While choosing time to the high pressure of shutting mould high pressure time begins to time time to shutting the mould to stop promptly Choose journey and end point of shutting mould is on then shutting mould promptly stop 9 Shut mould fast Y51 chooses guide valve to export all the time while opening themould Choose differential Y51 and not export while opening the mould 10 The slippery mould is used Can choose pairs of slippery mould single slipperymould no need this fence function choose will decided is by display of page and using choose of slippery mould function 11 dazzle locking A section of way functions of the page are chosen to be locked while choosing to use temperature set ed 12 Full automatic While choosing to use the machine can run full automatically
35. nd English The cipher setting and data locking can prevent the operators from changing the established data arbitrarily to influence the quality of products There are multiple languages for your choice that display dynamically in real time Packing modulus setting function for 6 digit output may set the packing modulus Various self plugging and tein type programs are applicable for the self plugging and tein control in different types gt PID Proportional Integral Derivative with self temperature control has 6 sections of temperatures Ejector nozzle temperature can be controlled with open or enclosed loop Temperature may be preset a week in advance to enable more convenient operation Various types of travel control modes range travel switch 3 path coder electric ruler optional gt Various types of Glue Shot ways 4 sections of Glue Shot and class 3 pressure preservation gt Failure Self detection functions alarm display and voice prompt LED indicators for output and input may it convenient to inspect and maintain the system gt Input and output are done by the optically coupled circuit to isolate the interference of the external circuitry gt In the inspection window you can inspect all input and output points and the moving states of key gt 3 path standard D A proportional output the maximum current output 3A PS610 is 2 path gt Presetting of the voltage and runoff values proportional va
36. nic ruler it may appear that the mechanic movement stroke is in place and yet the actual positions of the electronic rulers for the clamping unit the injection unit and the ejector do not indicate 0 In such case the corresponding ruler should be zeroed Move the cursor to the zeroing button fi for clamping unit ruler injection unit ruler and ejector ruler and then press Key to make ENTER zero clearing for the corresponding electronic ruler PORCHESON UM o User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings 8 Choosing special function page m Bl After password input correctly press the button you will enter and delay setting pages display as follows jecBeginAt SliEnd Dpen Use _ ck Use ff Us Use Aime Auto The parameter setting instruction 1 Choose the journey and the set will be stop by journey Choose time and the set will be stopped by time The ways of thimble stop 2 You can the end mode of melt glue and the slippery mode Only pair slippery moulds function meit end mold end thimble originates Work while choosing 3 Melt the glue and open the mould at the same time When it use cool time which arrive opening mould needn t wait the finishing of melt and release glue 4 Manual press the melt glue key melt glue in succession until melt glue position or time button reach self lock And then stop melting glue move
37. nished regularly Fail to open mould to put in place in open the mould to prescribe a time limit Check mould open if no unusual you can proper to transfer longer Trouble of the motor Warning when the motor protect point has signals input Check whether oil pressure motor causes the hot relay to produce movements of protecting because the overload work Cycle has already ended Automatic production cycle goes beyond setting for cycle Check automatic process if have no unusual can proper to transfer cycle time established longer The output has already got schedule Launch output park and modulus opening time has reach output value established in advance the machine stops tuming round Solution If make machine run continually after got output you can put the Shut down after warning in management page No Or make the total amount of present no number mould opening as zero Opening mould has not got to reservation position When manual tip our opening mould have not got to the stopping position Operate lock movements of the mould again or check whether the stopping X12 of opening mould put through PORCHESON mM 5 User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions Operation clewing state explaining Alarm Source The First sections temperature is high The Second sections temper
38. ntigrade vertical machine material tube temperature is feedback to the ring control of control system by K J Model electric thermocouple line System altogether offer five sections temperature controls and a sections of oil temperature measure Dozzle can choose opening ring closing ring control Except controlling temperature the system also controls the temperature of every district see whether it surmounted the upper and lower limit set temperature lower than lower limit can not jet glue and melt glue which hinder cold spiral shell s pole start temperature is higher than upper limit then warning Each section temperature states display in the main picture PORCHESON mM User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 13 Preheat materials setting im E TEMP if press key Two times you will enter the preheat setting pages the picture displays as follows at this moment 2001 08 01 MK WarmUp set Y 20 31 05 O 1 1 C9O CO NI olw olw olojo E CO NN arameter setting instruction A Preheating Function make an appointment in seven days of one week This system offers the function that whether some day use the heating in advance or not You will not use preheat function by choosing OFF If you chose ON the system will control the heating of the heating system according to the setting value of turning on off time in the day Th
39. of appearing and has not ended the opened mould already got the position of stopping if using releasing core entangling produce already Core retreat tooth finish if using slippery mould Left or right slippery mould has already got to make a reservation HHR thy EJECT RET Retreating operation Mm if using the journey the journey has not reached the position of stopping if using time the time of retreating has not ended The blowing operation The operation of seat os E A 1 unconditional NOAE AON move forward ale Th tion of seat e operation of sea E L i 1 unconditional move back NOZZLE RET The operating of 1 the speed of t adjusting he mould to slow down adjusting mould after pressing this key bright 1 chooses for blowing 2 Blow time has not ended PORCHESON 12 User s Manual for BK208S V2 0 Chapter 2 Explanation of the Key Operations Keys Usage Operation Conditions gH SCREW ROTATE The operation of adding material 1 not reach end position for adding raw material 2 The temperature of the material tube must reach in the establishing value range METTI e AUTO PURGE The automatic operation for clearing material 1 chooses for clearing material 2 The times of clearing material has not ended 3 the temperature of the material tube must reach in the establishing value range
40. ollowing is displayed Coil RES WQ Nuse 50 160 0FF CurrMax 40 OFF 60 180 OFF GotoBPressPreadj Description on setting param The flow pre adjustment is the linear adjustment of flow output In general the standard value is 0 800mA and the output impedance is 40 Q unless the manufacturer has specific requirements since different manufactures overall oil piping designs and the capabilities of the pressure proportional valve being used are different Flow Adjustment Method The parameters on this page have been set before ex factory If the capability of the proportional valves being used by the user is different and the normal proportion and linear proportion cannot be achieved the parameters on this page can be adjusted As for the speed adjustment different manufacturershave different measuring methods Some manufacturers use the melt tachometer to measure the rotation speed First heat the barrel until the barrel temperature reaches normal melt temperature Set the melt speed to be 1 10 20 30 and more until 99 and check the actual values Make adjustments on all parameters whichneed adjusting and make the 0 99 speeds being set correspond to the proportional coefficients being shown on the tachometer respectively After the adjustments are completed the computer executes automatically linear processing and takes the processing results as the subsequent normal D A proportional outputvalues PORCHESON m
41. ond circulation 4 Choose slip in right Open mould Do slippery movements in right Slip in right Thimble Thimble finished Wait Press the left rignt shut the mould button Slip on the left finish Slipping on the left Shut the mould Begin the second circulation 5 Choose pair slip Open mould Wait Press the left right shut the mould button if the model does slippery movements in right as above Then slippery movements on the left finish Slipping on the left Shut the mould Begin the second circulation 6 Single slide machine slip out if Slip on the left slip into if slip in right 7 The delay slipping on the left the time from open the mould to the time of beginning slipping left 8 The delay slipping on the right the time from open the mould to the time of beginning slipping right PORCHESON mm User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 9 Release core materials setting if pressfevzz 31388 Key three times you will enter the page of release core entangle tooth setting the picture displays as follows at this moment 2003 01 06 K Tak Core 1 10 07 12 The parameter established the function way explaining 1 pump core shape You can choose stop time stop journey entangle tooth count no use choose stop time set time to stop pumping core movements choose sto
42. ore material releaseing glue finished 2 Storing material delay time delay time in order to storing material changing over to storing the material through delayed after pressure pretection 3 Coolling time While operating automatically after finishing jetting glue and pressure pretection coolling time begin to time the running time of protecting storing the material pump also is a part of cool time at this moment if movement time exceed cool time cool time over store material after finishing releasing glue may turn on mould on the contrary it is over to cool time open the mould at once 4 limiting time of Store material For lack material warning time when reach to time if store material is immature then regard as lack the material so the time of the limit time is established longer than to store material time actually otherwise warning 5 Storing material press adjust the Pressure of spiral shell s pole drawing back while storing the material 6 Cooling way Can choose jetting finished or storing material over choose jetting finished begin to start time the cooling time after jetting finished choose storing material over start time cooling time when storing material is over PORCHESON mm User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 6 The automat material establishing FEEDING Wh key two times you will enter automatic clear material estab
43. ost computer and power pack please keep the interconnecting parts such as all AC connectors and transformers as far away from each other as possible to prevent the electric wave interference from the electronic grid 3 All electric wires and shielding wires shall not be cut off lengthened or curtailed arbitrarily You should use the electric wires and shielding wires provided by this company to prevent from influencing the reliability and normal operation of the control system The shell of flame couple shall adopt the shielding wire When the outer shielding of all flame couples adopts the thermal couple reticles the reticle and machines shall be well grounded and connected to the ground with the earthing resistance below 100 5 Upon wiring separate the high and low pressure line from the computer control line as much as possible do not bind all electrical wires together to prevent the interference from affecting the reliable operation of control system 6 Upon fixing the keyboard and 15 core communication connections of the host computer you shall press and tweak with force to prevent the poor connection from affecting the reliable operation of control system 7 Pay special attention to the oil valve outlet public port YCOM it shall be connected well to prevent the computer from inputting while having the phenomenon of oil valve having no motion 1 Nx Nagel 4 PORCHESON mm User s Manual for BK208S V2 0
44. ot to ending position or Time has not finished 3 stop retreating CET ey CORE OUT Output core operation choose to take out the core the outputting core not to ending position or Time has not finished 3 stop retreating Ne 9 Setting Scope of Numeric Items Number Setting Items Setting Scope Unit 1 Establishing the pressure Di gital lt 999 9 Second 2 Establish the speed Digital 140 Bar 3 Establish temperature Digital lt 99 4 The mould materials storing Digital lt 999Max700C e for actual use Centigarade 5 Establish jet out position Digital lt 999 9 mm Mo o em Digital co99 9 a 7 Storage of mold data Digital lt 5999 9 mm 8 Book the output Di gital 80 Number 9 Establish Lock mould position Dj gital 999999 PC In case of the set values exceed the above mentioned scopes the system will not accept the numbers set and keep the original set values For the habit of data input the data input of this system is display from right to left PORCHESON mm User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions Chapter three parameter function enactment explaining 1 the machine start main page of ordinary machine urn on the power turn round red urgent switch computer operate light RUN light on you can see the following pictures on the screen the control system has already worke
45. ow speed when walking to 50 0mm Switch to turn on mould fast when walking to 220 0mm Switch to turning on mould s low speed when walking to 350 0mm more switch is over at the 4 Open and shut the mould limit time Show the restriction time to turning on the mould or locking the mould please don t establish too small as much as possible should suitable otherwise systemwill warning turn on shut mould not finished timing 5 Manipulator If need to use the manipulator please choose use after choosing to use at the full automatic mode output manipulator signal after machine turn on mould lock mould enter the next circulation after ensure received mechanical signa and expire manipulator signal export at the same time PORCHESON UM 9 User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 4 glue jetting pressure keeping enacement If pressi zen key you will enter the page ofglue jetting pressure keeping enacemen the picture shows as follows at this moment 2003 01 06 K Inje KeePres J 10 07 12 lseg 2seg 3seg pPres 120 0mm 70 0mm 5 0mm Time 12 0 sec 1 the first section jetting reach to 120 0mm then switch to seconf section walk to 70 0mm more switch to the third sections movement procedure Walk to 5 0mm more switch to pressure keeping 2 Supervise the normal jetting journey begin to time promptly while
46. p journey stop pumping core movements when inputting some breaks alarms ON if choose entangle tooth count you can control the entangle tooth stopping determined by the pulse number of inputting entangle tooth 2 Initial position the begin position of Enter Core and Produce Core namely where stop template the settlement value that pumping core A B 3 The delay of entering the core delay first after run automatically enter the core B initial position when delay time end then make procedure movements of entering core B 4 The delay of output Core B delay first after run automatically enter the core B initial position When delay time end then make procedure movements of output core B PORCHESON UM o User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 10 Blow gas materials setting EZ HR Yy key four times you will enter the page of blowing gas setting the picture If press displays as follows at this moment 2001 08 01 K Wind Set 1 20 31 05 The parameter established the function way explaining s 1 Blow gas shape you can choose no use blow left blow right blow left and right This function can be used in the mould need blowing gas 2 Initial position Can choose before mould after mould to make the settlement value 3 Delay time delay first after run automatically the initial position of blowing delay time end and th
47. pressure adjustment choose whenpress the key of operation increasing or reducing PORCHESON mM gt User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 3 unlock mould materials enactment HETH Press IBA key will enter turn on shut mould establishing page picture shows as follows at this moment 2003 01 06 KOpen CloseeMIdY 10 07 12 shut fast Low voltage High pressure gt Finish locking 20 0mm 5 Omm High pressure time Pe X03 Low voltagly Protection time 6 Osec 1 Lock the mould enter the locking mould fast walk to 20 Omm enter low voltage locking mould walk to 5 Omm more Enter high pressure locking mould wait high pressure time get to end or X03 input point is ON then locking moulds have finished warning Low voltagly Protection time have arrived when low voltage time arrive but does not transfer to high pressure yet and opened the mould automatically 2 low voltagly ime limit low voltagly Protection time of shutting mould please don t establish too big as much as possible it should be suitable otherwise the situation of protecting the mould will not appear slow opening _ gt fast Opening low opening Finish opening 50 Omm 220 0mm 350 Omm 3 Open mould carry throughopen mould unload firstly the time enter the mould opening sl
48. quantity value and warning measure to the bad product 2 Establishing moduluses establishing produce Modulus in advance system automatic reach the frirst 5 moulds of already opening modulus established the alarming until the modulus arrives 3 Shut down warning Can choose use not need after establishing moduluses reaching if choosing no machine continued producing did not shut down until after the operator shuts down 4 Method that the production record refer move the cursor to production record fence and utilize upper and lower key to look out PORCHESON mm SS User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 16 The special parameter adjusting establishing If press 1 key you will enter the special parameter adjusting establishing pages the picture shows as follows at this moment 2001 08 01K Special Parameter J 20 31 05 The parameter establishing explaining 1 LCD luminance is adjusted Move the cursor to this place press c the button the screen will become dark gradually The DP eciven character of the button will be increased bright gradually the adjusting range is 1 16 grade 2 LCD color establishing It offer system the normal against color two kind choice have cursor moved to the place press button later can change each other 3 Time in a poor light of LCD The system possesses the screen protection function background ligh
49. r will jump to the first column on the right automatically can choose every column content again with the A i v key ss the buttonto enter Or press buttons the following and enter the corresponding page directly button enters the page press The Entering Page Key Entering Page Key ake TE M PLT lt Delay Setting gt TB WE TABLE MOLD Special Function Options St d INJECTION lt Pressure Flow Setting I gt lt Pressure Flow Setting II gt BS RB TIME lt Standby Function Setting gt lt Programmable Standby Points gt NOZZ EJE Electronic Ruler Setting fi RE Pressure Pre Adjustment gt mE Temperature Parameter FEEDING Flow Pre Adjustment gt TEMP Time Setting gt lt Back Pressure Adjustment gt BSR 8 lt Machine No Ex Factory DATUM Value Setting gt PORCHESON C2 A User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings 2 Delay Setting Page GETA After entering the correct password press Key to enter the Delay Setting Page The following is displayed Set Delay Description on setting parameters Action Valve Pressure Valve 1 1 Flow Valve IEEE Tl T2 T1 T2 1 The meaning of Start Delay the delay time T1 pressure output ON corresponding action valve SL
50. rately on 0 to 9 numerical 1 gt 3 keys for the mould name inputting in Chinese or English v y iN wx N D the inputting machine serial number Remove key you can press this key to remove the wrong when the parameter or the serial number name have been wrongly written Input ey l S 0 Lun key serve as function selection key if there are functions to 4 Vernier key be select and as confirm key if there are items to confirm Usage Jump rank key cursor goes the previous line after pressing this key Change arrange key cursor goes the left arranging after pressing this key Change arrange key cursor goes the right arranging after pressing this key VERE Jump rank key cursor goes the previous line after pressing this key PORCHESON mm 7o User s Manual for BK208S V2 0 Chapter 2 Explanation of the Key Operations 5 the options button of operating mode Keys Usage Remarks B There is an indicator at th System enter the manual operation Ect sn are upper M left corner of every key after pressing MANUAL state after press the button one of these key this indicator is on that showthe system is in the just state XA The default mode is manual operation t1 S Press this key and system enters the If temperature hasnot reached the ft semi automatically operation establishing value the system is SEMERUTO unable to operate semi automatically when pressing button
51. s as semi autom ZB atically the indicator lamp is not on Ol Press this key and s system to enter the Untiltemperature reaches the establ io oe TEM full automatically operation ishing value the set can run semi automatically 6 Electrothermal ON OFF key and Motor ON OFF key In the manual mode press a button the indicator in the left up is on which indicates this function has already been on the indicator lamp left above is off when press the button once again shows this function state has already been closed continue press the key this function will be opened or closed in turn When the emergency switch stops the motor cuts out rapidly but does not influence the electric heat work PORCHESON mm User s Manual for BK208S V2 0 Chapter 2 Explanation of the Key Operations 8 Manual operation key Keys Usage Operation Conditions pu qu EJA Open mould operate 1 turning on mould don t reach stop position MOLD OPEN Hj H 1 press keeping time has not ended jet operate ion INJECT N the temperature of the material tube must reach to the establishing value range Bt ik A Jet back operation SUCK BACK the temperature of material tube already reached the establishing value range FRE hia EJECT ADV Tip out operation AWN H Un if using the journey the journey has not reached the positi on of stopping If using time the time
52. state enter movement reach terminal then stop to carry make and carry retreating until the next circulation before imprison mould 3 The times of the thimble Set the times of thimble movement 4 Enter delay While operating automatically delay time after finishing opening the mould and then carry enter 5 return delay While operating automatically delay time after finishing carrying into enter and then carry and retreat again 6 The note while manually itis not limited by the times but can t be 0000 PORCHESON mm User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions 8 slippery Mould orienting material setting If press NAS key tow times you will enter the page of slippery mould orienting setting the picture displays as follows at this moment 2003 01 06 SdMdPlac 1250 9 The parameter established movement procedure iie 1 Slippery model function Can press the input key to choose Not Use or Use when choose Use the set way of slippery model is effectively 2 Slippery model way Can press the input key to choose slip on the left Slip in right or Pair slips 3 Choose slip on the left Open mould Do left slippery movements Slip on the left Thimble Thimble finished Wait Press the left right shut mould button Slip in right finish Slipping in right Shut the mould Begin the sec
53. t time can be established establish the range for 1 5 minutes if establishing has not operated the keybo ard in timing then the background light automatic OFF 4 Choose Monitor pages The system offers the C type machine ordinary machine two kinds of choices this choice determines the main picture show of monitor page 5 Chinese and English establishing The system offers the Chinese and English language two kinds of choices move the cursor to this place press the button can change each other PORCHESON NUM User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings Chapter four System Debugs Instruction Engineer setting page Press y O Key button In the main picture you will enter engineer s setting page the picture displays as follows at this moment 2001 08 01 Engineerset J 20 31 05 SW 999999999 PS 999999999 PS800AM v2 Please Input Password Input the password And then if the password is correct then your can enter V if incorrect P you can enter until the correct password is entered Then youcan enterthe systematic parameter setting pages after If youare the end user of the machine you need not to adjust the systematic parameter please contact supplier if there is doubt otherwisethe parameter is adjusted messily may damage the performance of the lathe and cause unstableor unable to run After the password is input correctly the curso
54. xecutes automatically linear processing and takes the processing results as the subsequent normal D A proportional output values PORCHESON NUM gt User s Manual for BK208S V2 0 Chapter 4 Instructions for the System Commissioning Settings 7 Electronic Ruler Setting Page EZ HR After entering the correct password press W Key _three times to enter the Electronic Ruler Setting Page The following is displayed I E Ruler Set E Rule Mete V Leng Limi G Orig LMldRu Rset 250 0 40 ene Rset EH se HE of 125 TE Scope 0 0 999 9 Description on setting parameter 1 Electronic Ruler Function If the equipment needs to use the electronic ruler choose Activated If the equipment adopts stroke switch control choose Deactivated 2 Measurement Values indicating the actual dynamic positions of the electronic rulers for the clamping unit the injection unit and the ejector 3 Total Length referring to the actual lengths of the electronic rulers for the clamping unit the injection unit and the ejector 4 Limit Position It refers to the maximum value set for the position This parameter is subject to the maximum position setting For example if the parameter set is bigger than the limit position value the system will not accept the parameter set and will retain the original setting 5 Zeroing When the equipment choose Activated for the Electronic Ruler Function and uses the electro
55. y Operation on next movement if number established is times number Shows will go on until reaching value of times number Settlement the time value or counter value of operating Pressure pressure established evalue of operating Flo the flow established value of operating Lock mould show locking mould position at present the unit is mm Slippery mould shows slippery model s position at present the unit is mm Spiral shell s pole shows the present spiral shell s pole position the unit is mm The machine runs Show the warning content now normally Ready Show the movements of the machine operates now BS d s Re press ML key to show the following menus MONITOR 2003 01 06 oooooooooo Alarm noto Y 10 07 12 Rp A A ani t0101010 010111 Abnormal sensors Clamping mould not completed on time Plastic melting not completed on time Failure of mould releasing Mould opening not fixed on time Mould opening not fixed Failure of manipulator Failure of motor End of the cysle time Scheduled moukd opening PORCHESON NM Chapter 3 Descriptions on setting parameters functions User s Manual for BK208S V2 0 Chapter 3 Descriptions on setting parameters functions Descriptions on alarm mode Alarm Source Solution The electric eye is unusual ThisX04 terms message show When electric eye Input have no signal But the alarm is being only made only when s

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