HGE User Manual - Stanley Hydraulic Tools
Contents
1. UU UU UE I Gu k REPLACE PACK Geeeooeoooeoooooo PROBLEM POWER LlNE 09 e ee ee ee Charge Indicators Some chargers are designed to detect certain prob lems that can arise with battery packs Problems are indicated by the red light flashing at a fast rate If this occurs re insert battery pack into the charger If the problem persists try a different battery pack to determine if the charger is OK If the new pack charges correctly then the original pack is defective and should be returned to a service center or other collection site for recycling If the new battery pack elicits the same trouble indication as the original have the charger tested at an authorized service center HOT COLD PACK DELAY Some chargers have a Hot Cold Pack Delay fea ture when the charger detects a battery that is hot it automatically starts a Hot Pack Delay suspending charging until the battery has cooled After the bat tery has cooled the charger automatically switches to the Pack Charging mode This feature ensures maximum battery life The red light flashes long then short while in the Hot Pack Delay mode PROBLEM POWER LINE Some chargers have a Problem Power Line indicator When the charger is used with some portable power sources such as generators or sources that convert DC to AC the charger may temporarily suspend operation flashing the red light with two fast blinks followed by a pause This indicates the power2. a Check current at receptacle by plugging in a lamp or other appliance b Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights c Move charger and battery pack to a loca tion where the surrounding air tempera ture is approximately 65 F 75 F 18 24 C d If charging problems persist take the tool battery pack and charger to your local service center 4 The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously DO NOT CONTINUE to use under these conditions Follow the charging procedure You may also charge a partially used pack whenever you desire with no adverse affect on the battery pack 5 Under certain conditions with the charger plugged into the power supply the exposed charging contacts inside the charger can be shorted by foreign mate rial Foreign materials of a conductive nature such as but not limited to grinding dust metal chips steel wool aluminum foil or any buildup of metallic particles should be kept away from charger cavities Always unplug the charger from the power supply when there is no battery pack in the cavity Unplug charger before attempting to clean 6 Do not freeze or immerse charger in water or any other liquid A WARNING Shock hazard Don t allow any liq uid to get inside charger Electric shock may result A CAUTION Never attempt to open the battery pack for
3. Hold power tools by insulated gripping surfaces when performing an operation WARNING After changing bits or making any adjustments make sure the collet nut is securely tightened to avoid injury Ay WARNING Do not press spindle lock or collet lock buttons while motor is running The operator may lose control and drop the tool Personal injury or serious tool damage may result A CAUTION Do not touch the bit or collet nut dur ing or immediately after cutting material The bit and collet nut may be hot enough to burn bare skin Do not run tool while carrying at your side The spinning bit may become entangled with clothing and injury may occur Always wear eye protection Dust mask and hearing protection must be used for appropriate conditions Using personal safety devices is recom mended WORK SAFE Do not use this tool with drill or screwdriver bits This tool is not intended to be used as a drill or screwdriver Be sure your cutting bits are sharp and in good condition Damaged bits can cause the tool to jump injuring the operator Never touch the bit immediately after use It may be extremely hot Be sure that the motor has stopped completely before you lay the tool down If the cutter head is still spinning when the tool is laid down it could cause injury or damage Be sure that the bit is clear of the work piece before starting motor If the bit is in contact with the work piece when the motor starts it
4. A WARNING Blow dirt and dust out of all air vents with clean dry air at least once a week To minimize the risk of eye injury always wear ANSI Z97 1 approved eye protection when performing this WARNING Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool These chemicals may weaken the plastic materials used in these parts Use a cloth dampened only with water and mild soap Never let any liguid get inside the tool never immerse any part of the tool into a liguid CHARGER CLEANING INSTRUCTIONS A WARNING Shock hazard Disconnect the char ger from the AC outlet before cleaning Dirt and grease may be removed from the exterior of the charger using a cloth or soft non metallic brush Do not use water or any cleaning solutions Accessories A WARNING Since accessories other than those offered by DEWALT have not been tested with this product use of such accessories with this tool could be hazardous To reduce the risk of injury only Stanley Hydraulic Tools recommended accessories should be used with this product If you need any assistance in locating any accessory please contact Stanley Hydraulic Tools at 3810 SE Naef Rd Milwaukie OR 97267 503 659 5660 and ask for a customer service representative also visit our website www stanleyhydraulic com Repairs The charger is not serviceable There are no ser viceable parts inside the charger To assure product SAFETY and RELIABILITY re
5. Electric shock or electrocution may result Ay WARNING Shock hazard Do not allow any liquid to get inside charger Electric shock may result A CAUTION Burn hazard To reduce the risk of injury charge only DEWALT rechargeable batteries Other types of batteries may burst causing personal injury and damage A CAUTION Under certain conditions with the charger plugged in to the power supply the exposed charging contacts inside the charger can be shorted by foreign material Foreign materials of a conductive nature such as but not limited to steel wool alumi num foil or any buildup of metallic particles should be kept away from charger cavities Always unplug the charger from the power supply when there is no battery pack in the cavity Unplug charger before at tempting to clean DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual The charger and battery pack are specifically de signed to work together These chargers are not intended for any uses other than charging DEWALT rechargeable batteries Any other uses may result in risk of fire electric shock or electrocution Do not expose charger to rain or snow e Pull by plug rather than cord when discon necting charger This will reduce risk of damage to electric plug and cord Make sure that cord is located so that it will not be stepped on tripped over or otherwise sub jected to damage or stress Do not use an e
6. HGE12 User Manual STAN LEY Product Safety Information HGE12 Cord less Inline Rotary Grinder Product Description This Cordless Inline Rotary Grinder is a battery pow ered hand held tool that is fitted with an inserted tool whose shank is clamped in a collet chuck The inserted tool is typically a carbide burr or stone permanently mounted on a shank or mandrel The intent of this tool is for railroad signal communication surface prepara tion essential for pin brazing applications on rail Do not use this tool for applications other than what it is intended for IF YOU HAVE ANY OUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL CALL US TOLL FREE AT 1 800 4 DEWALT 1 800 433 9258 A WARNING To reduce the risk of injury read the instruction manual General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury The term power tool in the warnings and safety refers to the battery operated HGE12 cordless rotary grinder Geo 1 WORK AREA SAFETY a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmo spheres such as in the presence of flammable lig uids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while oper ating a power tool Dist
7. and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for opera tions different from those intended could result in a hazardous situation 5 BATTERY TOOL USE AND CARE a Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack b Use power tools only with specifically desig nated battery packs Use of any other battery packs may create a risk of injury and fire c When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire d Under abusive conditions liguid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liguid ejected from the battery may cause irritation or burns 6 SERVICE a Have your power tool serviced by a gualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained 6 HGE12 User Manual Additional Specific Safety Rules for Cordless Rotary Grinder Tools
8. could make the tool jump causing damage or injury If your tool fails to function properly take it to an authorized service center There are no user serviceable parts inside this tool and it should only be opened by trained service personnel Ay WARNING ALWAYS use safety glasses Everyday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT e ANSI Z87 1 eye protection CAN CSA 294 3 ANSI S12 6 S3 19 hearing protection e NIOSH OSHA MSHA respiratory protection STANLEY A WARNING Some dust created by power sand ing sawing grinding drilling and other construction activities contains chemicals known to cause can cer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium from chemically treated lumber CCA Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are spe cially designed to filter out microscopic particles Avoid prolonged contact with dust from power sand ing sawing grinding drilling and other construc tion activities Wear protective clothing and wash exposed areas with soap and
9. source is out of limits LEAVING THE BATTERY PACK IN THE CHARGER The charger and battery pack can be left connected with the red light glowing indefinitely The charger will keep the battery pack fresh and fully charged NOTE A battery pack will slowly lose its charge when kept out of the charger If the battery pack has not been kept on maintenance charge it may need to be recharged before use A battery pack may also slowly lose its charge if left in a charger that is not plugged into an appropriate AC source WEAK BATTERY PACKS Chargers can also detect a weak battery pack Such batteries are still usable but should not be expected to perform as much work The charger will indicate to replace battery pack 10 gt HGE12 User Manual Important Charging Notes 1 Longest life and best performance can be obtained if the battery pack is charged when the air tempera ture is between 65 F and 75 F 18 24 C DO NOT charge the battery pack in an air temperature below 40 F 4 5 C or above 105 F 40 5 C This is important and will prevent serious damage to the battery pack 2 The charger and battery pack may become warm to touch while charging This is a normal condition and does not indicate a problem To facilitate the cooling of the battery pack after use avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer 3 If the battery pack does not charge properly
10. tool before making ad justments changing bits or cleaning tool Do not start the tool with bit engaged in the material The bit may grab the material Switch Fig 2 To start the motor slide the switch B to I or On position To stop the motor slide the switch to C O or Off position Installing and Removing the Bit This tool has a tool free bit change system To change bits FIRST turn off the tool and disconnect the battery from the tool 1 To replace bit depress both spindle lock D and collet lock E and turn collet grip counterclockwise 2 Insert or remove bit WARNING The bits are sharp and should be handled with great care A caution When replacing bits do not insert cutting flutes into the collet This may result in broken bits 3 While depressing both spindle and collet locks turn the collet grip clockwise to firmly tighten the collet For some heavy duty applications it may be necessary to use a wrench to further tighten the nut F while depressing the spindle lock D A CAUTION Never tighten the collet without a bit installed This tool comes with a 1 4 collet To change collets remove the collet nut and insert the desired collet HGE12 User Manual lt 11 MAINTENANCE A WARNING To reduce the risk of serious per sonal injury turn tool off and disconnect battery pack before making any adjustments or removing install ing attachments or accessories Cleaning
11. water Allowing dust to get into your mouth eyes or lay on the skin may promote absorption of harmful chemicals A WARNING Use of this tool can generate and or disburse dust which may cause serious and perma nent respiratory or other injury Always use NIOSH OSHA approved respiratory protection appropriate for the dust exposure Direct particles away from face and body WARNING Always wear proper personal hear ing protection that conforms to ANSI 12 6 3 19 during use Under some conditions and duration of use noise from this product may contribute to hear ing loss A CAUTION When not in use place tool on its side on a stable surface where it will not cause a trip ping or falling hazard Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over Important Safety Instructions for All Battery Packs When ordering replacement battery packs be sure to include model number and voltage The battery pack is not fully charged out of the carton Before using the battery pack and charger read the safety instructions below Then follow charging procedures outlined STANLEY READ ALL INSTRUCTIONS e Do not charge or use battery in explosive atmospheres such as in the presence of flam mable liquids gases or dust Inserting or removing the battery from the charger may ignite the dust or fumes NEVER force battery pack into charger DO NOT modify battery pack in any way to
12. HGE12 CORDLESS INLINE ROTARY GRINDER USER MANUAL Safety Operation and Maintenance nley Black amp Decker Inc New Britain CT 06053 U S A 2 gt HGE12 User Manual STAN LEY SAFETY ONBO PE ee ee ee ee 4 Sy a i Qe er ee ee A i il A TF Y eee NR Y FF ee EF Y FR FN FAR 5 7 BATTERY AN SAFE Yang se a ers eee 8 CHARGER GAFE TY ae a ER RP FFR FN PAU NN REC Y en eens im eee ei 9 10 OPERATION ea ee ee 11 MAIN EINAN GE es a ned ee ee or ee een ne mid 12 SFECIFI TION a uu DN er ee 13 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing cordless battery tools other than routine maintenance must be performed by an autho rized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY HGE12 User Manual lt 3 Safety sy
13. any reason If the plastic housing of the bat tery pack breaks or cracks return to a service center for recycling STANLEY Storage Recommendations 1 The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold 2 Long storage will not harm the battery pack or charger Under proper conditions they can be stored for 5 years or more SAVE THESE INSTRUCTIONS FOR FU TURE USE OPERATION A WARNING To reduce the risk of serious per sonal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories Installing and Removing the Battery Pack NOTE Make sure your battery pack is fully charged Figure 1 C Figure 2 B SPINDLE LOCK D COLLET LOCK Figure 3 AX WARNING Make sure the switch is in the off position before removing or installing battery STANLEY To install the battery pack into the tool handle align the base of the tool with the notch inside the tool s handle Fig 1 and slide the battery pack firmly into the handle until you hear the lock snap into place Fig 1 To remove the battery pack from the tool press the release buttons A and firmly pull the battery pack out of the tool handle Insert it into the charger as described in the charger manual To Maintain Safe Tool Control Never operate the tool with one hand Grind with both hands e Disconnect battery from
14. as keys coins hand tools and the like The US Department of Trans portation Hazardous Material Regulations HMR actually prohibit transporting batteries in commerce or on airplanes i e packed in suitcases and carry on luggage UNLESS they are properly protected from short circuits So when transporting individual batteries make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit HGE12 User Manual lt 7 SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION LI ION Do not incinerate the battery pack even if it is severely damaged or is completely worn out The battery pack can explode in a fire Toxic fumes and materials are created when lithium ion battery packs are burned If battery contents come into contact with the skin immediately wash area with mild soap and water If battery liquid gets into the eye rinse water over the open eye for 15 minutes or until irritation ceases If medical attention is needed the battery electrolyte is composed of a mixture of liguid organic carbonates and lithium salts e Contents of opened battery cells may cause respiratory irritation Provide fresh air If symptoms persists seek medical attention AX WARNING Burn hazard Battery liquid may be flammable if exposed to spark or flame The RBRC Seal The RBRC Rechargeable Battery Recycling Corporation Seal on the lithium ion batteries or battery pack
15. e the light will stay on continuously and will no longer blink This indicates that the pack is fully charged and can be used at this time 3 If the pack is left in the charger after the initial 1 hour charge the charger will begin the Automatic Tune Up mode This mode continues up to 8 hours or until the individual cells in the battery pack are egualized The battery pack is ready for use and can be removed at any time during the Automatic Tune Up M mode 4 Once the Automatic Tune Up M mode is complete the charger will begin a maintenance charge the red indicator will remain lit Chargers Your tool uses a DEWALT 18 volt charger Be sure to read all safety instructions before using your charger Charging Procedure DANGER Electrocution hazard 120 volts pres ent at charging terminals Do not probe with conduc tive objects Danger of electric shock or electrocu tion 1 Plug the charger into an appropriate outlet before inserting battery pack 2 Insert the battery pack into the charger The red charging light will blink continuously indicating that the charging process has started 3 The completion of charge will be indicated by the red light remaining ON continuously The pack is fully charged and may be used at this time or left in the charger HGE12 User Manual lt 9 Indicator Light Operation PACK CHARGING EE HU UE HU HU HU PACK CHARGED e n E O HOT COLD PACK DELAY
16. fit into a non compatible charger as battery pack may rupture causing serious personal injury Charge the battery packs only in DEWALT char gers e DO NOT splash or immerse in water or other liq uids Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 105 F 40 C such as outside sheds or metal buildings in summer A DANGER Electrocution hazard Never attempt to open the battery pack for any reason If battery pack case is cracked or damaged do not insert into charger Do not crush drop or damage battery pack Do not use a battery pack or charger that has re ceived a sharp blow been dropped run over or dam aged in any way i e pierced with a nail hit with a hammer stepped on Electric shock or electrocu tion may result Damaged battery packs should be returned to service center for recycling NOTE Battery storage and carrying caps are pro vided for use whenever the battery is out of the tool or charger Remove cap before placing battery in charger or tool O WARNING Fire hazard Do not store b or carry battery so that metal objects can contact exposed battery terminals For example do not place battery in aprons pockets tool boxes product kit boxes drawers etc with loose nails screws keys etc without battery cap Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such
17. hrough slots in the top and the bottom of the hous ing Do not operate charger with damaged cord or plug Do not operate charger if it has received a sharp blow been dropped or otherwise damaged in any way Take it to an authorized service center Do not disassemble charger take it to an au thorized service center when service or repair is required Incorrect reassembly may result in a risk of electric shock electrocution or fire e Disconnect the charger from the outlet before attempting any cleaning This will reduce the risk of electric shock Removing the battery pack will not reduce this risk e NEVER attempt to connect 2 chargers together STANLEY e The charger is designed to operate on standard 120V household electrical power Do not attempt to use it on any other voltage This does not apply to the vehicular charger Using Automatic Tune Up Mode The automatic Tune Up Mode equalizes or balanc es the individual cells in the battery pack allowing it to function at peak capacity Battery packs should be tuned up weekly or after 10 charge discharge cycles or whenever the pack no longer delivers the same amount of work To use the automatic Tune Up M place the battery pack in the charger and leave it for at least 8 hours The charger will cycle through the following modes 1 The red light will blink continuously indicating that the 1 hour charge cycle has started 2 When the 1 hour charge cycle is complet
18. in 30 5 cm Overall Width win Baten y ernennen 3 5 in 8 9 cm Overall Height with Balearen a 4 625 in 11 7 cm amp 8 gt 18 2 a E EEE N FY ENA RER NENNE EF NE ER EFE CF NF FYRFYFYR 1 4 inch 6 35 mm Collet Nut Wrench SIZE nenne ee re EC FFR RH FFR CY een see FY Y 9 8 inch 15 89 mm HGE12 MODELS HGE12141 Grinder Only NO battery or Charger HGE12151 Includes Grinder with Battery and Charger HGE12161 Includes Grinder with Battery Charger and Bullnose Stone HGE12161B Includes Grinder with Battery Charger Bullnose Stone and BNSF Stone Battery 18V and Charger 120V P N 73399 Battery 18V P N 73400 REPLACEMENT BITS Carbide Burr 1 4 inch SHANK Jasmine mi 73358 Bull Nose Stone 2 inch 1 4 inch Shank cccccssecccceececceeeeeceeeeecceeeesceeeeeseseeesseeeseaes 73052 Bull Nose Stone BNSF 2 inch 1 4 inch Shank cccssscccceseecceseecceeeeesseeesseeeessees 66976 STAN LEY HGE12 User Manual lt 13 ANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
19. ir can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 4 POWER TOOL USE AND CARE a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the battery pack from the power tool before making any adjustments changing accesso ries or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of chil dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users HGE12 User Manual 45 e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind
20. mbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel eal 4
21. pairs maintenance and adjustments including brush inspection and replacement should be performed by a DEWALT factory service center a DEWALT authorized service center or other qualified service personnel Always use identical replacement parts 12 HGE12 User Manual TROUBLESHOOTING Tool will not run Battery pack not charged e Charge battery pack Battery pack not inserted properly Make sure battery pack is fully inserted amp clicks firmly into place Grinder operates too slow Low battery charge e Charge battery per instructions Too much down pressure Do not use excessive down pressure while grinding Short battery life New batteries or batteries that have been stored for some time may not initially accept a full charge This is normal it will charge fully after several charge and discharge cycles Also see charging procedure in this manual STANLEY SPECIFICATIONS MODS ee ee ee ee langan a all ee 18 DC ES ae NE SS ra A EFA FYN CEFNAU RF YF EN FFF YRS FFR A NEF HERREN 26 000 min Battery Charger Fast Charge NiCd NiMH Li lon Input 120 VAG 000 00000r sena 7 27 1 18V Battery Pack Type a sigi RAF CY FF FERF een XRP Lithium lon 18V Weight Tool Only No Battery naar 2 0 Ib 0 90 kg Weight TOO Gi AV re ee ee ea ee een 3 4 lb 1 54 kg MEIN Banery anna TWRF RR RE NF WT FFF EY RF FN AS YU FFF FAR 1 4 Ib 0 63 kg Overall Length with Battery sanna i en GYN RC FE i 12
22. ractions can cause you to lose control 2 ELECTRICAL SAFETY a Do not expose power tools to rain or wet condi tions Water entering a power tool will increase the risk of electric shock STANLEY 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective eguipment Always wear eye protection Protective eguipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left at tached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and bal ance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long ha
23. s indicate that the costs to recycle these batteries or battery packs at the end of their useful life have already been paid by DEWALT In some areas it is il legal to place spent nickel cadmium nickel metal hy dride or lithium ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative RBRC in cooperation with DEWALT and other bat tery users has established programs in the United States and Canada to facilitate the collection of spent nickel cadmium nickel metal hydride or lithium ion batteries Help protect our environment and conserve natural resources by returning the spent nickel cad mium and nickel cadmium nickel metal hydride or lithium ion batteries to an authorized DEWALT service center or to your local retailer for recycling You may also contact your local recycling center for information on where to drop off the spent battery RBRC is a registered trademark of the Recharge able Battery Recycling Corporation 8 HGE12 User Manual Important Safety Instructions for All Bat tery Chargers SAVE THESE INSTRUCTIONS This manual con tains important safety and operating instructions for battery chargers Before using charger read all instructions and cautionary markings on charger battery pack and product using battery pack A DANGER Electrocution hazard 120 volts are present at charging terminals Do not probe with conductive objects
24. xtension cord unless it is abso lutely necessary Use of improper extension cord could result in risk of fire electric shock or electrocu tion STANLEY When operating a charger outdoors use an extension cord suitable for outdoor use and only if necessary Use of a cord suitable for outdoor use reduces the risk of electric shock Do not expose the charger to the elements like rain or snow An extension cord must have adequate wire size AWG or American Wire Gauge for safety The smaller the gauge number of the wire the great er the capacity of the cable that is 16 gauge has more capacity than 18 gauge An undersized cord will cause a drop in line voltage resulting in loss of power and overheating When using more than one extension to make up the total length be sure each individual extension contains at least the minimum wire size The following table shows the correct size to use depending on cord length and nameplate am pere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Total Length of Cord 25 ft 150 ft l 5ft MOO ft 125 ft 150 ft 7 6 ml15 2 ml22 9 ml30 5 m 38 1 m45 7 m Wire Size AWG 18 18 16 16 14 14 Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in exces sive internal heat Place the charger in a position away from any heat source The charger is ventilated t
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