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8MS Three-phase Synchronous Motors

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1. A 13 28 190x190 40 216x216 58 I 22 e o o elo 2 alas 332 p Section Detail A A 21 as d Sr B Shaft key A8x7 x 40 LL el 40 58 13 A Side Flange Detail standard bearing EnDat Feedback Resolver Feedback Extension of Ky depending on the Motor Option mm J Model Number Ko L M Model Number Ko L M Holding Oil Reinforced brake seal A side bearing 8MSC7S Ex eeff 1 259 8MSC7S R0 eeff 1 240 8MSC7M Ex eeff 1 282 65 26 8MSC7M RO eeff 1 263 46 20 44 Approx 10 8MSC7L Ex eeff 1 316 5 8MSC7L R0 eeff 1 297 5 Table 50 8MSC7 dimensions 1 If a combination of motor options is used e g holding brake and oil seal the sum of the extensions for the individual motor options must be added to Ko 108 8MS Three phase Synchronous Motors User s Manual V 1 0 1 20 4 Maximum Shaft Load The values in the diagrams below are based on a mechanical lifespan of the bearings of 20 000 operating hours Technical Data Motor Data 8MSC7 Standard Bearing 1600 1400 r 1200 1000 800 Maximum radial force F N 600 mm F ax Smooth shaft
2. 1 If a combination of motor options is used e g holding brake and oil seal must be added to Ko 8MS Three phase Synchronous Motors User s Manual V 1 0 mn m 2 a y S g Sal si SiS Section Detail A A a a gt 948 pi Shaft key A8x7x40 pit 00e 1 9 40 58 13 A Side Flange Detail standard bearing EnDat Feedback Resolver Feedback Extension of Ky depending on the Motor Option mm DD Model Number Ko L M Model Number Ko E M Holding Oil Reinforced brake seal A side bearing 8MSA7S Ex eeff 259 8MSA7S R0 eeff 240 8MSA7M Ex eeff 282 65 26 8MSA7M RO eeff 263 46 20 44 Approx 10 8MSA7L Ex eeff 316 5 8MSA7L RO eeff 297 5 Table 32 8MSA7 dimensions the sum of the extensions for the individual motor options 77 Chapter 2 Technical Data Technical Data Motor Data 8MSA7 1 14 4 Maximum Shaft Load The values in the diagrams below are based on a mechanical lifespan of the bearings of 20 000 operating hours Standard Bearing 1600 1400 a g o min r aver 1200 1000 1000 1500 average speed n Maximum radial force F N 800 3000 4500 600 F smooth shaft max Fae shaft key 400 i E f 0 10 20 30 40 50 Distance x mm maximum allowed axial force F 160N amax Table 33
3. Figure 51 Top connection direction 2 1 1 Motor Connection Motor Size a la lalelo gt 8 U mm 87 142 V mm 87 min flex radius of the connection cable 142 min flex radius of the connection cable W mm 2 Min 18 Min 20 Table 66 Detailed dimensions for Top motor connection direction 1 For B amp R cables the min flex radius can be taken from chapter 2 Cables 2 This minimum distance must be met to ensure proper connection and removal of the connection cable 2 1 2 Encoder Connection Motor Size 2 3 4 5 6 7 8 U mm 68 V mm 68 min flex radius of the connection cable W mm 2 Min 17 Table 67 Detailed dimensions for Top encoder connection direction 1 For B amp R cables the min flex radius can be taken from chapter 2 Cables 2 This minimum distance must be met to ensure proper connection and removal of the connection cable 8MS Three phase Synchronous Motors User s Manual V 1 0 129 Chapter 3 Installation Installation Detailed Dimensions 2 2 Detailed Dimensions for A Side B Side Connection Directions A Side B side Figure 52 A Side B Side connection directions 2 2 1 Motor Connection Motor Size allee A A er 8 T mm 32 55 U mm 95 152 V mm 95 min flex r
4. Table 43 Technical data for 8MSC5 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 94 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSC5 1 18 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSC5S dd eeff 2 25 T T T T T T n 3000 min ny 4500 min 0 19 8 1806 19 8 gt 2602 19 8 gt A PERS elos AO Ls petaca I DUM p NC E 15 ZR EL 4 z NN Q N gt 3000 12 8
5. Standard Bearing Special Motor Option Reinforced A Side Bearing 5500 1400 5000 _ 1200 Te E 4500 D Z E 3 E u 5 u El g 8 4000 E S 1000 3 o v g g S 2 3500 2 a A 9 1000 0 o Sg o o o S 800 S 3000 1800 E 1500 3 E 8 kl o 2500 600 3000 3000 4500 2000 4500 F max smooth shaft F max smooth shaft 400 FT shaft key 1500 FM shaft key max max I I 0 10 20 30 40 0 10 20 30 40 50 Distance x mm Distance x mm maximum allowed axial orce F 133N amax maximum allowed axial force F 502N amax 68 Table 27 Maximum shaft load for 8MSA5 8MS Three phase Synchronous Motors User s Manual V 1 0 1 13 Motor Data 8MSA6 1 13 1 Technical Data Technical Data Motor Data 8MSA6 8MSA6S dd eeff 1 8MSA6M dd eeff 1 8MSA6L dd eeff 1 8MSA6X dd eeff 1 Rated Speed ny min 3000 4500 3000 4500 3000 4500 3000 4500 Rated Torgue My Nm 13 10 17 10 19 10 24 6 Rated Power Py kW 4 08 471 5 34 471 5 97 4 71 7 54 2 83 Rated Current ly A 8 2 9 1 10 6 9 12 3 9 2 14 7 5 7 Stall Torque Mo Nm 13 5 19 22 29 Stalled Current l A 8 16 11 66 11 49 15 95 13 71 18 73 17 19 23 69 Peak Torque Mmax Nm 47 3 66 5 7 101 5 Peak Current Imax A 40 57 56 79 67 2 92 84 116 Maximum Rotational Acceleration 36107 35561 35814 34407 without Brake a rad s
6. 8MSA3S dd eeff 8MSA3M dd eeff 8MSA3L dd eeff 8MSA3X dd eeff Rated Speed ny min 3000 4500 6000 3000 4500 6000 3000 4500 6000 3000 4500 6000 Rated Torgue My Nm 0 6 0 58 0 55 145 1 05 1 245 2 1 8 25 24 1 6 Rated Power Py KW 0 19 0 27 0 35 0 36 0 49 0 63 0 68 0 94 1 13 0 79 0 99 1 01 Rated Current ly A 0 64 0 75 0 83 0 95 1 16 1 4 1 62 2 2 23 1 82 24 24 Stall Torque Mo Nm 0 65 13 2 5 3 Stalled Current l A 0 65 0 79 0 91 1 01 1 33 1 67 18 2 61 3 02 2 08 29 3 66 Peak Torque Mmax Nm 26 5 2 10 12 Peak Current Imax A 28 3 4 3 9 43 5 7 72 77 11 2 13 9 12 4 15 8 Maximum Rotational Acceleration 66667 80000 83333 80000 without Brake a rad s Maximum Speed nmax min 12000 12000 12000 12000 Torque Constant Ky Nm A 0 99 0 83 0 71 1 29 0 98 0 78 1 39 0 96 0 83 1 44 1 04 0 82 Voltage Constant Kg V 1000 min 60 50 43 78 59 47 84 58 50 87 63 49 5 Stator Resistance Ropp O 75 50 3 37 6 34 5 20 3 12 7 15 7 5 4 11 6 6 3 65 Stator Inductance Laph mH 88 62 45 62 34 1 21 5 33 2 15 4 11 7 26 7 14 2 8 6 Electrical Time Constant tg ms 147 1 23 1 2 1 8 1 7 1 69 2 21 2 2 2 17 2 3 2 37 2 36 Thermal Time Constant tinerm min 25 30 32 33 Moment of Inertia without Brake J kgcm 0 39 0 65 1 2 15 Weight without Brake m kg 1 75 2 25 3 2 3 65 Moment of Inertia for Brake Jg kgcm 0 18 0 18 0 18 0 18 Weight of Brake mg kg 0 3 0 3 0 3 0 3 Holding Torque of the Brake Mg Nm 4 4 4 4 Recommended Cable Cr
7. 8MSA3L dd eeff 12 T T T T T T T T DOE n 3000 min 0 10 2550 10 4086 10 4796 10 ny 4500 min 4 mr deem EON a sos cero n 26000min e s N N NS he IN NER O A TET 4500 8 16 z 600836 y Z FN N N N 6000 5 13 e ON N NN 8000 2 15 4500 2 No NN 6000 18 ib E 4741 0 Ss 6868 0 N _ 7942 0 0 L L 1 1 1 1 1 SL 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 TChar version 0105 DB version 30 Jun 2004 12 42 09 Speed min Figure 13 Speed torque characteristic curve for 8MSA3L dd eeff 8MSA3X dd eeff 14 T T T T T T T T n 3000 min 0 12 2616 12 3889 12 5192 12 em n 4500 min 12 779 7 97 7A my 6000 min D 10 E 9 ox x OR E M SN N ETTE EEE EE EEE EE EE E Ni E 8000 9 12 j 8r e mg D CM x 4 Z 4500 8 2 A i Y o TU 6000 7 64 e i a o 61 Xx HA Ne 7 E B a N E TT ID SER eere eel 3000 2 5 LON N 4500 2 1 V Dee a ME bee nn opem Mt N cad 4564 0 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 TChar version 0105 e DB version 30 Jun 2004 12 42 09 Speed min Figure 14 Speed torque characteristic curve for 8MSA3X dd eeff 8MS Three phase Synchronous Motors User s Manual V 1 0 55 Chapter 2 Technical Data Technical Data Motor Data 8MSA3 1 10 3 Dimensions Possible connection directions
8. F2 Frequent to continuous and or long exposure duration Table 88 Parameters S F and P lead you to the safety category to be used 8MS Three phase Synchronous Motors User s Manual V 1 0 149 Chapter 5 Standards and Certifications Standards and Certifications Standards Definitions for Safety Techniques Parameter S Seriousness of injury Parameter P Possibility to prevent danger P1 Possible under some conditions P2 Nearly impossible Table 88 Parameters S F and P lead you to the safety category to be used Forts Restart inhibit according to EN 1037 04 96 Safety of machinery prevention of unexpected start up Keeping a machine in an idle state when people are working in the danger zone is one of the most important requirements for safe operation of machines Starting refers to the transition of a machine or its parts from an idle state to moving state Any start is unexpected if it is caused by Astart command sent because of a controller failure or because of external influences on the controller A start command sent because of incorrect operation of a start element or another part of the machine Restoration of power supply after an interruption External internal influences on parts of the machine To prevent unexpected starting of machines or parts of machines power should be removed and dissipated If this is not practical e g frequent short work
9. 8CR025 12 1 Table 57 Order data for resolver cables 2 4 2 Technical Data Product ID Resolver Cables General Information Cable Cross Section 3x2x24 AWG 19 Durability Oil resistant according to VDE 0472 part 803 as well as standard hydraulic oil Certification UL AWM Style 20671 90 C 30 V E63216 and CSA AWM 90 C 30 V I II A B FT1 LL46064 Conductor Signal Lines 24 AWG 19 tinned Cu wire Wire Insulation Special thermoplastic material Wire Colors White brown green yellow gray pink Cable Structure Signal Lines Stranding White with brown green with yellow gray with pink Shielding No Cable Stranding The 3 pairs together covered by foil banding Cable Shielding Cu mesh optical coverage 90 and wrapped in isolating fabric Outer Sheathing Material PUR Color RAL 6018 Labeling BERNECKER RAINER 3x2x24 AWG FLEX Table 58 Technical data for resolver cables 8MS Three phase Synchronous Motors User s Manual V 1 0 117 Chapter 2 Technical Data Technical Data Cables Product ID Resolver Cables Electrical Characteristics Conductor Resistance 24 AWG lt 86 Q km Insulation Resistance gt 200 MQ per km Isolation Voltage Wire Wire 1 5kV Wire Shield 0 8 kV Operating Voltage Max 30 V Mechanical Characteristics Temperature Range Moving 10 C to 480 C Static 40 C to 490 C Outer Diameter
10. USA 888 932 9183 CANADA 905 629 2505 2 Over 100 years cumulative experience amp 24 hour rush turnaround technical support service Established in 1993 The leading independent repairer of servo motors and drives in North America Visit us on the web Www servo repair com Www servorepair ca www ferrocontrol com www sandvikrepair com www accuelectric com Scroll down to view your document For 24 7 repair services USA I 888 932 9183 Canada 1 905 829 2505 Emergency After hours 1 416 624 0386 Servicing USA and Canada 8MS Three phase Synchronous Motors User s Manual 8MS Three phase Synchronous Motors User s Manual Version 1 0 Sept 2004 Model No MAMOT1 E We reserve the right to change the contents of this manual without warning The information contained herein is believed to be accurate as of the date of publication however Bernecker Rainer Industrie Elektronik Ges m b H makes no warranty expressed or implied with regards to the products or the documentation contained within this book In addition Bernecker Rainer Industrie Elektronik Ges m b H shall not be liable in the event of incidental or consequential damages in connection with or resulting from the furnishing performance or use of these products The software names hardware names and trademarks contained in this document are registered by the respective companies 8MS Three phase Synchronous
11. 106 Speed torque characteristic curve for 8MSC7L dd eeff 1 107 Top connection direction nennen 129 A Side B Side connection directions ooonnnnnnconcncncnnnncncnononananananano non 130 OVerVIeW Kata at hp Gere GU ie eee 133 Terminal box for the fan power connection eene 135 Cable schematic for motor cables 8CMxxx 12 1 8CMxxx 12 3 138 Cable schematic for motor cables 8CMxxx 12 5 sess 139 Cable schematic for EnDat encoder cables sess 141 Cable schematic for resolver cables ssseeeee 143 Risk graph according to EN 954 1 Appendix B 149 8MS Three phase Synchronous Motors User s Manual V 1 0 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table 27 Table 28 Table 29 Table 30 Table 31 Table 32 Table 33 Table 34 Table 35 Table 36 Table 37 Table 38 Table 39 Table 40 Table 41 Table 42 Table 43 Table 44 Table 45 Table 46 Table 47 Table Index Description of the safety notices used in this manual earnnnrrnnnnnonnrnnnnnnrnnnnnnn 19 Available sizes for each cooling type ooooconoccccoccccnononcnnnrncnnnrnnonornnnnnro conan carro
12. F shaft key max 400 I E 20 30 40 50 0 10 Distance x mm maximum allowed axial force F 160N amax a o o 1000 1500 3000 4500 min aver average speed n 8MS Three phase Synchronous Motors User s Manual V 1 0 109 Table 51 Maximum shaft load for 8MSC7 Chapter 2 Technical Data Technical Data Cables 2 Cables 2 1 General Information B amp R offers the cables for ACOPOS servo drives in six different lengths All cables can be used for drag chain installations 1 To prevent disturbances to encoder signals the holding brake and temperature sensor wires are in the motor cable and not in the EnDat or resolver cable 2 1 1 Prefabricated Cables Using B amp R cables guarantees that the EMC limits are not exceeded The cables are prefabricated in the EU and are therefore subject to the strictest quality standards Information If other cables are used make sure that they have the same wave parameters and the same design as the respective B amp R cable If deviations exist additional measures are necessary to ensure that EMC guidelines are met 1 Custom fabrication of motor cables is available on request For custom fabrication of motor cables the plug size must be matched to the motor used 110 8MS Three phase Synchronous Motors User s Manual V 1 0 2 2 Motor Cables 2 2 1 Order Data Technical Data Cables Model Number Short Description
13. 7 3 mm x 0 25 mm Flex Radius 55mm Speed lt 4m s Acceleration lt 60 m s Flex Cycles 2 3 000 000 Weight 0 08 kg m Table 56 Technical data for EnDat cables Forts 116 8MS Three phase Synchronous Motors User s Manual V 1 0 2 4 Resolver Cables 2 4 1 Order Data Technical Data Cables Model Number Short Description Image 8CR005 12 1 Resolver cable length 5m 3 x 2 x 24 AWG 19 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed 8CR007 12 1 Resolver cable length 7m 3 x 2 x 24 AWG 19 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed 8CR010 12 1 Resolver cable length 10m 3 x 2 x 24 AWG 19 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed Resolver cable length 15m 3 x 2 x 24 AWG 19 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed Resolver cable length 20m 3 x 2 x 24 AWG 19 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed Resolver cable length 25m 3 x 2 x 24 AWG 19 resolver plug 12 pin Intercontec socket servo plug 9 pin DSUB plug can be used in cable drag chains UL CSA listed 8CR015 12 1 8CR020 12 1
14. Maximum Speed nmax min 6000 6000 6000 6000 Torque Constant Ky Nm A 1 65 1 16 1 65 1 19 1 60 147 1 69 1 22 Voltage Constant Kg V 1000 min 100 70 100 72 97 71 102 74 Stator Resistance Raph O 11 0 56 0 61 0 32 0 46 0 25 0 31 0 16 Stator Inductance Lapp mH 13 5 67 9 47 7 3 3 9 5 6 3 Electrical Time Constant tg ms 12 27 11 96 14 75 14 69 15 87 15 6 18 06 18 75 Thermal Time Constant tinerm min 45 53 60 70 Moment of Inertia without Brake J kgcm 13 1 18 7 21 5 29 5 Weight without Brake m kg 13 9 18 2 20 3 26 7 Moment of Inertia for Brake Jg kgcm 5 56 5 56 5 56 5 56 Weight of Brake mg kg 1 6 1 6 1 6 1 6 Holding Torque of the Brake Mg Nm 32 32 32 32 Recommended Cable Cross Section for 15 4 4 4 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1090 1180 1180 1180 1180 1320 8Vxxxx 00 x 2 Table 28 Technical data for 8MSA6 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used wi desired design on request 2 The recommended servo drive is defined for the stall current of the mot next larger servo drive should be selected This recommendation is onl curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following
15. gt E E 8000 38 5 N aan ET I ee dual HN CN s MN Cee Ud Sor ee RN o IO ee ee ee B000 17 r 4500 23 9 Y Boedo eee smeder asd IES AR EE eens mec a E CM 4500 10 oe see kom Ro o9 ERE Si wk ep bee Y 9 eb eee p EO O yos Ne ho oso qom EE OH aer NV ic i de 76 508 0 8 3976 0 6508 0 0 1000 2000 3000 4000 5000 6000 TChar version 0105 DB version 30 Jun 2004 12 42 09 Speed min 70 Figure 25 Speed torque characteristic curve for 8MSA6M dd eeff 1 8MS Three phase Synchronous Motors User s Manual V 1 0 8MSA6L dd eeff 1 Technical Data Motor Data 8MSA6 90 T T 80 OT tco eR eee kee PES GERA ri m is ee Aes eae a rr 60 E Gws 40 Torque Nm 30 20 ind R 3000 min TERE NE eee n 4500 min 3000 50 1 3000 19 4500 31 4 4500 10 EF o 4093 0 NLL 5579 0 i iJ 1 1 0 1000 2000 TChar version 0105 DB version 30 Jun 2004 12 42 09 3000 Speed min 4000 5000 6000 Figure 26 Speed torque characteristic curve for 8MSA6L dd eeff 1 8MSA6X dd eeff 1 120 T T T T T j n 3000 min 0 101 5 2271 101 5 3119 101 5 n5 4500 min WOO aaa 60 Torque Nm 4r 20 BO Lo 3000 61 9 8000 24 I 450 3887 0 TO 4500 27 9 N oe k
16. 133N amax 1500 3000 4500 min aver average speed n r Maximum radial force F N 5500 5000 4500 4000 3500 3000 2500 2000 1500 F smooth shaft O rmax max shaft key 0 10 20 30 40 50 Distance x mm maximum allowed axial orce F 502N amax 1000 1500 3000 4500 min aver average speed n 8MS Three phase Synchronous Motors User s Manual V 1 0 Table 45 Maximum shaft load for 8MSC5 99 Chapter 2 Technical Data Technical Data Motor Data 8MSC6 1 19 Motor Data 8MSC6 1 19 1 Technical Data 8MSC6S dd eeff 2 8MSC6M dd eeff 2 8MSC6L dd eeff 2 8MSC6X dd eeff 2 Rated Speed ny min 3000 4500 3000 4500 3000 4500 3000 4500 Rated Torgue My Nm 16 9 13 22 1 13 24 7 13 31 2 78 Rated Power Py kW 5 31 6 13 6 94 6 13 7 76 6 13 9 80 3 68 Rated Current ly A 10 66 11 83 13 78 11 7 15 99 11 96 19 11 7 41 Stall Torque Mo Nm 17 55 24 7 28 6 37 7 Stalled Current l A 10 61 15 16 14 94 20 74 17 82 24 35 22 35 30 8 Peak Torque Mmax Nm 47 3 66 5 7 101 5 Peak Current Ima A 40 57 56 79 67 2 92 84 116 Maximum Rotational Acceleration 36107 35561 35814 34407 without Brake a rad s Maximum Speed nmax min 6000 6000 6000 6000 Torque Constant Kr
17. 40 4 3000 30 20F EEE 4 f 3584 0 0 1 1 1 1 1 0 500 1000 1500 2000 2500 3000 3500 4000 TChar version 0105 MS DB version 30 Jun 2004 12 42 09 Speed min Figure 31 Speed torque characteristic curve for 8MSA8S dd eeff 8MSA8M dd eeff 250 T T T T T T T i n 3000 min 0 204 2199 204 r eee E 450 4 Z o E E 1005 4 0 68 3000 50 50 FE ROE A A ee EEE A i AO KLAR ee X AS a 3000 46 i i i i i i Man 0 500 1000 1500 2000 2500 3000 3500 4000 TChar version 0105 ded DB version 30 Jun 2004 12 42 09 Speed min Figure 32 Speed torque characteristic curve for 8MSA8M dd eeff 80 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSA8 8MSA8L dd eeff 0 279 1795 279 T I n 2000 min 2000 231 200 7 nnm ES a re A eee x ve ccc 150 F Torque Nm 100 099 2000 70 50r 2679 0 TChar version 0105 T DB version 30 Jun 2004 12 42 09 Speed min I 0 500 1000 1500 2000 2500 3000 Figure 33 Speed torque characteristic curve for 8MSA8L dd eeff 8MSA8X dd eeff 400 T T T T T n 2000 min 0 345 a 1874 345 2000 308 Torque Nm 100 Jee ka SS ce a T TT HP 2000 85 2669 0 TChar version 0105 24 DB version 30 Jun 2004 12 42 09 Speed min 0 500 1000 1500
18. 9 5 14 5 mm 14 17 mm Manufacturer Information Manufacturer INTERCONTEC Internet Address www intercontec biz Manufacturer s Product ID BSTA 108 FR 19 58 0036 000 BSTA 108 FR 35 59 0036 000 Table 60 Technical data for motor connectors 8PM001 00 1 and 8PM002 00 1 8MS Three phase Synchronous Motors User s Manual V 1 0 121 Chapter 2 Technical Data Technical Data Connectors 3 2 3 Technical data for 8PM003 00 1 Product ID 8PM003 00 1 General Information Connector Size Size 1 5 Contacts 8 4 power and 4 signal contacts Degree of Pollution 3 Installation Altitude Up to 2 000 m Insulator PA 6 6 PBT UL94 V0 listed Contacts Gold plated brass Protective Ground Connection on Housing According to VDE 0627 Protection according to DIN 40050 IP67 when connected Certifications UL CSA Electrical Characteristics Overvoltage Category 3 Power Contacts Rated Current 75A rated voltage 630 VAC VDC Isolation Voltage L L 6000 V Contact Resistance lt 1mQ Signal Contacts Rated Current 30A rated voltage 630 VAC VDC Isolation Voltage L L 4000 V Contact Resistance lt 3mQ Mechanical Characteristics Temperature Range 20 C to 130 C Housing Material Magnesium die cast aluminum nickel plated Gaskets FPM HNBR Mating Cycles 50 Crimp Range 4x1 5 10 mm 4 x 0 5 2 5 mm Cable y 17 26 mm Manufacturer Information Manufacturer I
19. Image Motor Cables 1 5 mm 8CM005 12 1 Motor cable length 5m 4 x 1 5mm 2 x 2 x 0 75mm Motor connector 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed 8CM007 12 1 Motor cable length 7m 8pin Intercontec socke 4x 1 5mm 2 x2 can be used in cab e drag chains UL CSA x 0 75mm Motor connect is or ed 8CM010 12 1 Motor cable length 10m 4 x 1 5mm 2 x 2 x 0 75mm Motor connector 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed 8CM015 12 1 Motor cable length 15m 4 x 1 5mm 2 x 2 x 0 75mm Motor connector 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed 8CM020 12 1 Motor cable length 20m 4 x 1 5mm 2 x 2 x 0 75mm Motor connector 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed 8CM025 12 1 Motor cable length 25m 4 x 1 5mm 2 x 2 x 0 75mm Motor connector 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed Motor Cables 4 mm 8CM005 12 3 Motor cable length 5m 8pin Intercontec socke Ax4mm 2x2x can be used in cab 1mm Motor connector e drag chains UL CSA is ed 8CM007 12 3 Motor cable length 7m 8pin Intercontec socke Ax4mm2 2x2x can be used in cab 1mm Motor connector e drag chains UL CSA is ed 8CM010 12 3 Moto
20. Maximum shaft load for 8MSA4 78 8MS Three phase Synchronous Motors User s Manual V 1 0 1 15 Motor Data 8MSA8 1 15 1 Technical Data Technical Data Motor Data 8MSA8 8MSA8S dd eeff 8MSA8M dd eeff 8MSA8L dd eeff 8MSA8X dd eeff Rated Speed ny min 3000 3000 2000 2000 Rated Torgue My Nm 30 50 70 85 Rated Power Py kW 9 42 15 71 14 66 17 80 Rated Current ly A 17 8 27 8 29 1 35 8 Stall Torque Mo Nm 40 68 93 115 Stalled Current l A 21 79 35 75 37 99 46 66 Peak Torque Mmax Nm 120 204 279 345 Peak Current Imax A 85 139 4 148 2 182 Maximum Rotational Acceleration 15769 17958 18283 18148 without Brake a rad s Maximum Speed Nmax min 3600 3600 3600 3600 Torque Constant Kr Nm A 1 84 1 90 2 45 2 46 Voltage Constant Kg V 1000 min 111 115 148 149 Stator Resistance Ropp O 0 25 0 13 0 12 0 09 Stator Inductance Lapp mH 5 7 3 3 3 7 28 Electrical Time Constant tg ms 22 8 25 38 30 83 31 11 Thermal Time Constant tinerm min 47 65 79 90 Moment of Inertia without Brake J kgcm 76 1 113 6 152 6 190 1 Weight without Brake m kg 41 56 73 89 Moment of Inertia for Brake Jg kgcm 53 53 53 53 Weight of Brake mg kg 5 35 5 35 5 35 5 35 Holding Torque of the Brake Mg Nm 130 130 130 130 Recommended Cable Cross Section for 4 4 10 10 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1320 1320 1640 1
21. Peak Torque Mmax Nm 10 4 21 2 30 38 Peak Current Imax A 11 5 16 5 19 6 25 1 32 6 40 9 29 4 41 9 55 3 38 3 46 6 67 6 Maximum Rotational Acceleration 54737 80000 72289 62810 without Brake a rad s Maximum Speed nmax min 12000 12000 12000 12000 Torque Constant Ky Nm A 1 36 0 94 0 81 1 29 0 99 0 78 1 56 1 08 0 83 1 49 1 22 0 84 Voltage Constant Kg V 1000 min 82 57 49 78 60 47 94 65 50 90 74 51 Stator Resistance Raph O 9 6 4 55 33 42 2 55 1 55 3 145 0 87 1 65 143 0 59 Stator Inductance Laph mH 41 5 20 5 15 24 14 5 8 9 19 2 9 2 5 6 11 7 79 44 Electrical Time Constant tg ms 4 32 4 51 4 55 5 71 5 69 5 74 6 4 6 34 6 44 7 09 6 99 6 95 Thermal Time Constant tinerm min 60 64 66 68 Moment of Inertia without Brake J kgcm 1 9 2 65 4 15 6 05 Weight without Brake m kg 45 5 6 77 10 5 Moment of Inertia for Brake Jg kgcm 0 54 0 54 0 54 0 54 Weight of Brake mp kg 0 46 0 46 0 46 0 46 Holding Torque of the Brake Mg Nm 8 8 8 8 Recommended Cable Cross Section for 15 15 15 4 1 5 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1045 1090 1090 1180 1090 1180 8Vxxxx 00 x 2 B amp R motor cables with other cable cross sections can also be used wi desired design on request 2 The recommended servo drive is defined for the stall current of the mot next larger servo drive should be selected This recommendation is onl curve can result in deviations of the servo drive size one size larg
22. W 11 12 18 24 26 50 Highest Speed nmax min 10000 10000 10000 10000 10000 8000 Installed Current lon A 0 46 0 5 0 75 1 1 08 2 08 Installed Voltage Ugn V 24 VDC 6 10 Activation Delay t ms 25 35 40 50 90 190 Release Delay tf ms 6 T 7 10 22 65 Moment of Inertia Jg kgcm 0 07 0 18 0 54 1 66 5 56 53 Weight mg kg 0 15 0 3 0 46 0 9 1 6 5 35 Table 7 Technical data for the standard holding brake Warning If the holding barke is not used regularly for a long period of time we recomend to periodically check the holding brake because the holding brake could fail in certain environmental conditions e g humidity oil vapor 1 3 4 Type of Motor Shaft All 8MS three phase synchronous motor shafts comply to DIN 748 They can be delivered with a smoothed shaft end or a keyed shaft end Smooth Shaft A smooth shaft end is used for a force fit shaft hub connection that guarantees a zero play connection between shaft and hub as well as smooth operation 28 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Three phase Synchronous Motors 8MS Information For connection of pinion gears belt disks or similar drive elements please use suitible clamping sets pressure sleeves or other fastening elements Drive elements must be protected against unintentional removal The end of the shaft has a threaded center hole which can be used to remove drive elements Keyed Shaft The keyed shaft e
23. depend on the motor size and can be found in the following table Motor Size Permitted Axial Force Fa N Standard Bearing Special Motor Option Reinforced A Side Bearing 2 200 3 200 4 350 700 5 500 800 6 500 800 7 500 8 700 1200 Table 8 Axial forces permitted during installation Danger Because of the high axial forces on the motor shaft during installation the bearings could be damaged and the operation of the motor holding brake could be so heavily influenced that it has no or only a reduced braking effect Encoder errors could also occur Therefore excessive pressure or shocks to the front shaft end or the rear housing cover should be avoided at all costs Loads caused by a hammer definitely exceed the permissible values Operation Radial Force The radial force F on the shaft end is made up of the installation forces e g belt tension on pulleys and operational forces e g load torque on the pinion The maximum radial force F depends on the shaft end type bearing type average speed position where the radial force is applied and the desired lifespan of the bearings Warning Excessive radial force can cause premature wear on the bearings or in extreme cases can cause the shaft end to break 30 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Three phase Synchronous Motors 8MS Caution When installing drive elements on the motor shaft av
24. sadi SN 2 rd ae poet ee oleh ieee p Sr I ties a RUE IER wae See e e 9 i 3000 24 8 4500 24 4 N f o Dll CN es es foe ea eye EA 24 Ea A h aede E 20 v Es 3000 14 3 E 3 E E eb Bae PEE nu Me 10 IIS E LLL 4 i 4229 0 i NN 6307 0 0 1 1 1 1 1 1 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 e DB version 30 Jun 2004 12 42 09 Speed min Figure 41 Speed torque characteristic curve for 8MSC5L dd eeff 2 8MSC5X dd eeff 2 60 T T T T T T i n 3000 min 0 51 1747 51 gt 2966 51 n 4500 min EU N 50 A ds 8 2 O SE EEE oe au mm oU a WB 9 OE RD 8 E EW 8 8 Wu 9 EU a RE a X p OU a O 4 a v T i i N i 40 bag ee AI M RGT E PT ee ee O Ot EN Peer ae er ee er Peer ae E GR i a ER RR E Z M E 9 30F 4500 8834 Nun sess ie ee Ee s II 7 i a 3000 22 8 e 0 22 1 MV 20 SSS A A pa A peda ue i 45001143 EN ouod o DE x 10 sides 7 N 3821 0 7 lt lt 6292 0 0 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 DB version 30 Jun 2004 12 42 09 Speed min Figure 42 Speed torque characteristic curve for 8MSC5X dd eeff 2 96 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSC5 8MSC5E dd eeff 2 80 T T T T T T n 3000 min i int 70 kos
25. seeeeeeeeeeee 22 Motors 8MSA2 n tees 48 BMSAS Au tei cette tit 53 8MSA4 vansker Bee 58 SMSAD museene 63 AUS ee 69 BMSAT eeeeueuuueue FN 74 SMSA8 acce O gun 79 SMSG4 ces uu Me ob tite ates Mn tido 89 BMS ODT A 94 B8MSC6 cocaina E iia 100 SMSGF x entier iet aie 105 Terminology cinei a 40 FranS port siosaia eo tdeo yoo ye i 16 157 Index Index 158 8MS Three phase Synchronous Motors User s Manual V 1 0 Model Number Index 8 8CM020 12 8 sese 112 8 M025 12 1 esee 111 8CE005 12 1 x xerit 115 8COMO25 12 B mnanaa 111 8CE007 12 1 eere 115 8CMO025 12 5 ssssseeeeeee 111 JAS AA 115 8OMO25 128B ocooccccconcconnncoononnnnnnnncnnncnnnnons 112 8GEO015 12 1 s unge 115 8CR00D 1T2 1a aaa 117 8CE020 12 1 sese 115 FBG ROOL 1271 uiua cuite 117 8CE025 12 dai see 115 8CR010 12 1 seses 117 8CM005 12 1 urrrnnvrnnvrrnvrrrnvrrnvrrsnrernvernverrnr Ttt 8GR0154123 A 117 8CM005 12 3 cccessesessesssesseesessesseeesseees 111 8CR020 12 1 eneeeen es 117 8CM005 12 5 sss Ttt 86CR02542 1 35 a 117 8CM005 12 8 sss 112 S8MSA2 ms Seed Ras 48 8CM007 12 1 ooo eee eee terete tree 111 SEMSA ia a 53 8CM007 12 3 essen 1 8MS Abu ion eee 58 86M007 12 5 use A11 8MSA5 ada 63 86M007 12 8 meat 112 8MSA6 rcnt 69 8CM010 12 1 aia a ae HW S8MSAT uante 74 8CM010 12 3 emet 111 BMSAB coccocccccnccnccnconcnncnnnnnnonconnnnnnnnn
26. with holding brake option Aside Top Bside Section Detail A A ayb 4 22 3 30 9 A Side Flange Detail standard bearing EnDat Feedback Resolver Feedback Extension of Ky depending on the Motor Option mm Y Model Number Ko L M P P Model Number Ko IL M P P Holding Oil Reinforced brake seal A side bearing 8MSA3S Ex eeft 171 39 72 8MSA3S RO eeff 115 39 72 8MSA3M Ex eeff 189 57 90 8MSA3M R0 eeff 133 57 90 20 18 33 Approx 10 8MSA3L Ex eeff 225 93 126 8MSAS3L RO eeff 169 93 126 8MSA3X Ex eeff 243 111 144 8MSAS3X RO eeff 187 111 144 Table 20 8MSA3 dimensions 1 If a combination of motor options is used e g holding brake and oil seal the sum of the extensions for the individual motor options must be added to Ko 56 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSA3 1 10 4 Maximum Shaft Load The values in the diagram below are based on a mechanical lifespan of the bearings of 20 000 operating hours Standard Bearing e Zz B E u N 500 3 o N a 400 8 2 N o 3 N amp o an g 350 1000 9 5 S 3 Ta o
27. 1 01 1 56 1 04 1 72 1 04 1 72 1 01 1 65 1 16 Voltage Constant Kg V 1000 min 88 62 100 61 94 63 104 63 104 61 100 70 Stator Resistance Raph O 4 15 2 05 2 25 0 83 1 55 0 68 1 26 0 46 0 95 0 33 11 0 56 Stator Inductance Laph mH 27 8 13 8 20 74 14 6 6 5 13 3 4 8 10 5 3 6 13 5 6 7 Electrical Time Constant t ms 6 7 6 73 8 89 8 92 9 42 9 56 10 56 10 43 11 05 10 91 12 27 11 96 Thermal Time Constant tinerm min 45 50 55 60 75 45 Moment of Inertia without Brake J kgcm 4 6 2 73 9 5 11 7 13 1 Weight without Brake m kg 75 10 11 2 13 7 16 2 13 9 Moment of Inertia for Brake Jg kgcm 1 66 1 66 1 66 1 66 1 66 5 56 Weight of Brake mp kg 0 9 0 9 0 9 0 9 0 9 1 6 Holding Torque of the Brake Mg Nm 15 15 15 15 15 32 Recommended Cable Cross Section for 15 15 4 4 4 4 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1090 1090 1180 1180 1180 1320 1180 1320 1180 8Vxxxx 00 x 2 Table 37 Motor data overview for cooling type C cont 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the nex
28. 11 98 it is determined that electronic equipment and also especially for emergency stop systems can be used regardless of the stop category if e g it provides the same safety using the standards EN 954 1 and or IEC 61508 as required by IEC 60204 1 8MS Three phase Synchronous Motors User s Manual V 1 0 147 Chapter 5 Standards and Certifications Standards and Certifications Standards Definitions for Safety Techniques Safety category according to EN 954 1 03 97 safety of machines safety related parts of control systems part 1 general design principles 1 The safety related parts of control systems must meet one or more of the requirements for five defined safety categories The safety categories define the required behavior of safety related controller parts regarding their resistance to errors that individual errors do not cause the safety function to fail Individual errors must be recognized the next time or before the safety function is required If this type of recognition is not possible a buildup of errors is not allowed to cause the safety function to fail Safety Category Safety Integrity Short Description System Behavior according to EN 954 Level SIL 1 according to IEC 61508 2 B Safety related parts must be designedand Caution built so that they can meet the expected operational requirements An error can cause the safety function to fail No specific safety m
29. 2004 12 42 09 Speed min 64 Figure 20 Speed torque characteristic curve for 8MSA5M dd eeff 1 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSA5 8MSA5L dd eeff 1 45 T T T T T T 0 40 5 o 1791 4065 2766 40 5 n 3000 min osx unes b E d s st e d LR E NE ant kad 40 i UM Ny 4500 min i M E i co coco DEE N i Y ee SEE SCR ee 30 l er i a ee PER nem Eg E oe ay ed LC s PATE NEL acce sadi E i i i i i i Z Db ETTE Fr SM TEES LE ar IERI is ure o 124 E 3000 23 5 800 EAR N g 20 Posee e Me 4 E E 15 MEME ApS ees 4 3000 11 a 4500 9 DON 10 oL C 4 E ES 5r oN i 4 XN N U y 0 i i A 4213 0 ES 6269 0 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 T DB version 30 Jun 2004 12 42 09 Speed min Figure 21 Speed torque characteristic curve for 8MSA5L dd eeff 1 8MSA5X dd eeff 1 60 T T T T T 0 51 o QUT 2966 51 n 3000 min n 4500 min zZ v 9 30r Pene boss g wor z x 20 0 17 3000 23 6 ZNG 3000 14 5 i EN 4500 11 ES jor 5 LO 8822 0 0 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 vdd DB version 30 Jun 2004 12 42 09 Speed min Figure 22 Speed torque ch
30. 2004 12 42 09 Speed min Figure 9 Speed torque characteristic curve for 8MSA2L dd eeff 8MSA2X dd eeff a 3 2 117 3 2 0 3 2 5117 82 n 6000 min TTE bt LL a T 2 5 H cs s 4 4 o se A ee UD UU UTER ce cee 6000 2 45 o Fo o 5 15F 4 E ih oos db de b desig NOM Ee Ld tut eec quel 6000 0 68 0 5 d YA YY Yi Oi MGE AG 5 PARRA ER SO mit poet T 9468 0 0 0 2000 4000 6000 8000 10000 12000 TChar version 0105 E DB version 30 Jun 2004 12 42 09 Speed min Figure 10 Speed torque characteristic curve for 8MSA2X dd eeff 50 8MS Three phase Synchronous Motors User s Manual V 1 0 1 9 3 Dimensions Technical Data Motor Data 8MSA2 Aside 09k6 Top Bside Possible connection directions 62 5 Section Detail A A IT 3 5 Shaft key A3x3x18 040j6 09k6 055 3 18 25 24 7 e A Side Flange Detail standard bearing 4x05 8 with holding brake option EnDat Feedback Resolver Feedback Extension of Ky depending on the Motor Option mm D Model Number Ky L M P Py Model Number Ko L M P Py Holding Oil Reinforced brake seal A side bearing 8MSA2S Ex eeff 150 5 47 80
31. 2500 V Contact Resistance lt 5mQ Mechanical Characteristics Temperature Range 20 C to 130 C Housing Material Zinc die cast brass nickel plated Gaskets FPM HNBR Mating Cycles gt 50 Crimp Range 17 x 0 06 1 mm Cable y 5 5 10 5 mm Manufacturer Information Manufacturer INTERCONTEC Internet Address www intercontec biz Manufacturer s Product ID ASTA 035 FR 11 10 0035 000 Table 63 Technical data for EnDat connector 8PE001 00 1 124 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Connectors 3 3 3 Technical data for resolver connector 8PR001 00 1 Product ID 8PR001 00 1 General Information Connector Size Size 1 Contacts 12 signal contacts Degree of Pollution 3 Installation Altitude Up to 2 000 m Insulator PA 6 6 PBT UL94 VO listed Contacts Gold plated brass Protective Ground Connection on Housing According to VDE 0627 Protection according to DIN 40050 IP67 when connected Certifications UL CSA Electrical Characteristics Overvoltage Category 3 Signal Contacts Rated Current 9A Rated Voltage 160 V Isolation Voltage L L 2500 V Contact Resistance lt 5mQ Mechanical Characteristics Temperature Range 20 C to 130 C Housing Material Zinc die cast brass nickel plated Gaskets FPM HNBR Mating Cycles 50 Crimp Range 12x0 06 1 mm Cable y 5 5 10 5
32. 4500 7 28 i Que aN 6000 5 85 N NT m AN 5r NL Nu O EL 4 x b DM N 4224 0 u 6098 0 d M 7909 0 0 1 1 1 1 1 1 Dl 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 TChar version 0105 e id DB version 30 Jun 2004 12 42 09 Speed min Figure 37 Speed torque characteristic curve for 8MSC4L dd eeff 8MSC4X dd eeff 45 T T T T T T T T I ny 3000 min 40 0 88 gt gt gt gt gt gt 2345 88 2900 38 gt 8999 88 a 4500 min OS SO n 6000 min N CT PE P Ci x cm yu S AD cel B Ese GT Red ge te ERROR Rcs S P eee AS ed E N EEE ee Y dd TE E JE SN eet een 5 20 kxeosCk ROGA AC Re RL ee E O ee ot oe CEA CEDE CADRE UN Y PE RE Re OE cu Tw e E 6000 18 9 N 15 E E a N 4500 10 2 i T 10 en ee SS t 45009 5 N 7 0 N 5L gt Ni 4 N N 4403 0 5352 0 7737 0 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 TChar version 0105 e DB version 30 Jun 2004 12 42 09 Speed min 8MS Three phase Synchronous Motors User s Manual V 1 0 Figure 38 Speed torque characteristic curve for 8MSC4X dd eeff 91 Chapter 2 Technical Data Technical Data Motor Data 8MSC4 1 17 3 Dimensions Possible connection directions with special motor option reinforced A side bearing with holding brake option ES for motors with EnDat encoder on motors with res
33. 65 50 90 74 51 Stator Resistance Roy O 9 6 4 55 33 42 2 55 1 55 3 145 0 87 1 65 143 0 59 Stator Inductance Laph mH 41 5 20 5 15 24 14 5 8 9 19 2 9 2 5 6 11 7 79 44 Electrical Time Constant tg ms 4 32 4 51 4 55 5 71 5 69 5 74 6 4 6 34 6 44 7 09 6 99 6 95 Thermal Time Constant tinerm min 60 64 66 68 Moment of Inertia without Brake J kgcm 1 9 2 65 4 15 6 05 Weight without Brake m kg 45 5 6 77 10 5 Moment of Inertia for Brake Jg kgcm 0 54 0 54 0 54 0 54 Weight of Brake mp kg 0 46 0 46 0 46 0 46 Holding Torque of the Brake Mg Nm 8 8 8 8 Recommended Cable Cross Section for 15 15 15 15 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1022 1045 1045 1090 1045 1090 1090 1180 8Vxxxx 00 x 2 Table 22 Technical data for 8MSA4 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive si
34. 78 60 47 94 65 50 90 74 51 Stator Resistance Raph O 9 6 4 55 33 42 2 55 1 55 3 145 0 87 1 65 143 0 59 Stator Inductance Laph mH 41 5 20 5 15 24 14 5 8 9 19 2 9 2 5 6 11 7 79 44 Electrical Time Constant t ms 4 32 4 51 4 55 5 71 5 69 5 74 6 4 6 34 6 44 7 09 6 99 6 95 Thermal Time Constant tiperm min 60 64 66 68 Moment of Inertia without Brake J kgcm 1 9 2 65 4 15 6 05 Weight without Brake m kg 45 5 6 T4 10 5 Moment of Inertia for Brake Jp Kgcm 0 54 0 54 0 54 0 54 Weight of Brake mg kg 0 46 0 46 0 46 0 46 Holding Torque of the Brake Mg Nm 8 8 8 8 Recommended Cable Cross Section for 15 15 15 4 15 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1045 1090 1090 1180 1090 1180 8Vxxxx 00 x 2 Tabelle 37 Motor data overview for cooling type C 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviation
35. E 300 1500 gt Z s Ij 250 3000 200 4500 6000 F smooth shaft max 150H em shaft key I I I 0 5 10 15 20 25 Distance x mm maximum allowed axial force F 53N amax Table 21 Maximum shaft load for 8MSA3 8MS Three phase Synchronous Motors User s Manual V 1 0 57 Chapter 2 Technical Data Technical Data Motor Data 8MSA4 1 11 Motor Data 8MSA4 1 11 1 Technical Data 8MSA4S dd eeff 8MSA4M dd eeff 8MSA4L dd eeff 8MSA4X dd eeff Rated Speed ny min 3000 4500 6000 3000 4500 6000 3000 4500 6000 3000 4500 6000 Rated Torque My Nm 23 1 9 12 4 6 44 3 64 5 6 45 85 75 6 Rated Power Py kW 0 72 0 90 0 75 1 45 1 93 1 88 2 01 2 64 2 83 2 67 3 53 3 77 Rated Current ly A 1 85 2 25 1 75 3 75 4 4 4 25 4 35 5 6 6 6 6 5 73 Stall Torque Mo Nm 2 6 53 75 95 Stalled Current l A 1 92 2 76 3 21 4 11 5 34 6 82 4 82 6 98 9 07 6 38 7 76 11 26 Peak Torque Mmax Nm 10 4 21 2 30 38 Peak Current Ima A 11 5 16 5 19 6 25 1 32 6 40 9 29 4 41 9 55 3 38 3 46 6 67 6 Maximum Rotational Acceleration 54737 80000 72289 62810 without Brake a rad s Maximum Speed nmax min 12000 12000 12000 12000 Torque Constant Kr Nm A 1 36 0 94 0 81 1 29 0 99 0 78 1 56 1 08 0 83 1 49 1 22 0 84 Voltage Constant Kg V 1000 min 82 57 49 78 60 47 94
36. Holding Brake esses 27 A e 27 Rated Speed ssessssss 26 SHAM EMG Sei en mene ps 28 Order Data Motors Example Order 37 Order Key eene 36 P Pin assignments Cable and Plug cccocccnccccccccnnccnnnccnnncnnnos 137 R Radial Force a etait esis 30 Rated Speed see Options for Standard Motors Resolver Cables Cable Schematic 143 Order Data edes 117 Pin Assignments ceecee 142 Structure sona 142 Technical Data 117 Resolver Connector Order Data crio donaci n 123 Pin Assignments eee 142 Technical Data 125 Restart inhibit cccccccsseceeessssseeeeeeees 147 Risk Evaluation sess 149 8MS Three phase Synchronous Motors User s Manual V 1 0 Index S Safety Categories sssssss 148 Safety guidelines sse 15 Secure restart inhibit 147 Servo Motors See Motors Shaft End also see Options for Standard Motors Desigri eiae iaa 28 Keyed uen 29 Load Capacity sssssesss 29 Smooth Shaft End uusu 28 Shaft Key sieved data 28 Sizes see Motors Speed Torque Characteristic Curves see Motor Characteristics Curves Standards Servo Motors occcccccccccccncconininananananononos 145 Storage veh chsh ee pertes 16 T Technical Data Fan Modules
37. Manual V 1 0 101 Chapter 2 Technical Data Technical Data Motor Data 8MSC6 8MSC6L dd eeff 2 90 T T T T T n 3000 min ag LOTI Y r_R e 2216 77 Brom Te m 4500 min l ME 70 9 ee eee pede de ae O E RR E gom op ouod opem e pee e e e e ee eC i lt COLE es ees Fosses SANS eg sat ig E ES LP N EE EEE EE E E sf z 50 a ee i KJE REE GR n ux NG EEE E KE EET S 3000 48 7 N g 40 Pao EL E 0 28 6 x i BRA 000000 3000 04 OIM s LaL a 4500 29 5 20 kle ise 4 4500 13 N 10 Erde cc PEE 4092 0 6579 0 0 0 1000 2000 3000 4000 5000 6000 TChar version 0105 T DB version 30 Jun 2004 12 42 09 Speed min Figure 46 Speed torque characteristic curve for 8MSC6L dd eeff 2 8MSC6X dd eeff 2 120 T T T T T j n 3000 min 0 101 5 2271 101 5 3119 101 5 n 4500 min doo rm R E EN O Ne E 2 E N 80F lt lt AAA E Ret a REC CE M S n r ae eo PUE ed SS US DA Ss N 9 60n Bn paa Pu diode 4 y 3000 60 2 E ao 087 MN J 2000 81 2 Ac 4500 33 8 20 Eu Fr 4 B i a 4 500 7 8 S 3901 0 BJ 5367 0 0 0 1000 2000 3000 4000 5000 6000 TChar version 0105 wed DB version 30 Jun 2004 12 42 09 Speed min Figure 47 Speed torque characteristic curve for 8MSC6X dd eeff 2 102 8M
38. Number Model Number Image 8CE005 12 1 EnDat cable length 5m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed 8CE007 12 1 EnDat cable length 7m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed 8CE010 12 1 EnDat cable length 10m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed 8CE015 12 1 EnDat cable length 15m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed 8CE020 12 1 EnDat cable length 20m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed 8CE025 12 1 EnDat cable length 25m 10 x 0 14mm 2 x 0 5mm EnDat connector 17 pin Intercontec socket servo connector 15 pin DSUB plug can be used in cable drag chains UL CSA listed Table 55 Order data for EnDat cables 2 3 2 Technical Data Product ID EnDat Cables General Information Cable Cross Section 10 x 0 14 mm 2 x 0 50 mm Durability Oil resistant acc
39. Pin Description Function 1 08 20 09 24 V Fan connection 24 VDC 1 4 2 3 amp 4 Ajoj y Dy0030 GND Fan connection 0 V Table 76 Terminal block pin assignments for 24 VDC fan 1 Fans with 24VDC operating voltage are special motor options 136 8MS Three phase Synchronous Motors User s Manual V 1 0 2 Cables 2 1 Motor Cables Wiring Cables 2 1 1 Motor Cable Construction white blue white green white red white yellow green o Pos Pieces Description Note 1 1 Motor lines 4x 1 5 mm 2 x 2 x 0 75 mm 4x4mm 2x2x 1mm 4x10 mm 2x 2x 1 5 mm 4x 35 mm 2 x 2 x 1 5 mm not prefabricated 2 1 Circular connector BSTA 108 FR 19 58 0036 000 for 8CMxxx 12 1 BSTA 108 FR 35 59 0036 000 for 8CMxxx 12 3 CSTA 264 FR 48 25 0001 000 for 8CMxxx 12 5 3 1 Heat shrink tubing 4 8 Wire tip sleeve 8MS Three phase Synchronous Motors User s Manual V 1 0 137 Table 77 Motor cable construction Chapter 4 Wiring Wiring Cables 2 1 2 Pin assignments for 8CMxxx 12 1 8CMxxx 12 3 Circular connector Pin Description Function 1 U Motor connection U 4 V Motor connection V 3 W Motor connection W 2 PE Protective ground conductor A T Temperature B T Temperature C B Brake D B Brake Table 78 Pin assignments for motor cable 8CMxxx 12 1 8CMxxx 12 3 2 1 3 Cable Schemat
40. blue yellow green Signal Lines 1 5 mm tinned Cu wire Wire Insulation Special thermoplastic material Wire Colors White white red white blue white green Cable Structure Power Lines Stranding No Shielding No Signal Lines Stranding White with white red and white blue with white green Shielding Separate shielding for pairs tinned Cu mesh optical coverage gt 85 and foil banding Cable Stranding With filler elements and foil banding Cable Shielding Tinned Cu mesh optical coverage gt 85 and wrapped in isolating fabric Outer Sheathing Material PUR Color Orange similar to RAL 2003 flat Labeling BERNECKER RAINER 4x10 0 2x2x1 5 FLEX BERNECKER RAINER 4x35 0 2x2x1 5 FLEX Electrical Characteristics Conductor Resistance Power Lines lt 2 1 Q km lt 0 6 Q km Signal Lines lt 14 Q km lt 14 Q km Insulation Resistance gt 200 MQ per km Isolation Voltage Wire Wire 3kV Wire Shield 1kV Operating Voltage Max 600 V Mechanical Characteristics Temperature Range Moving 10 C to 70 C Static 20 C to 490 C Outer Diameter 20 1 mm x 0 7 mm 32 5 mm 1 mm Flex Radius 150 8 mm 243 8 mm speed 4 m s acceleration 60 m s Flex Cycles 3 000 000 Weight 0 77 kg m 2 2 kg m Table 54 Technical data for motor cables 10 and 35 mm 114 8MS Three phase Synchronous Motors User s Manual V 1 0 2 3 EnDat Cable 2 3 1 Order Data Technical Data Cables Model
41. cape rb era ca ceo eee rore erede 58 1 11 2 Speed Torgue Characteristic Curves with 400 VAC Supply Voltage 59 1 14 3 DIMensions ii A A e FFF WYD FU GY TY FY 61 1 11 4 Maximum Shaft Load g esi tratte ii ter ee cte t ces dete 62 1312 Motor Data BMSAD ii eot eee tar DL AWN el rue ee egets 63 1212 Technical Data il leida tn ume mitate iii se 63 1 12 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 64 1 12 3 Dimensions SRM 67 1 12 4 Maximum Shaft Load ene tee terere creo cte caves Rare Dein 68 1 13 Motor Data BMSA6 ccccccccccccncncncociconinananananonononononononnnonononononnnnnnnnnnnnn nro Y YF FFF FFF FF Fun 69 io IeFechnical Data 525i udd ae 69 1 13 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 70 1 133 DIMENSIONS a da RG HNN 72 1 13 4 Maximum Shaft bad st d eases data 73 1 14 Motor Data 8MSA Lane ee I eoe itte tee cte ee eden ero idee tienes gw AL Gyn 74 1 14 1 Technical Data cuina ere cape eve ea bn e eer cra ced eo HS eer edo 74 1 14 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 75 19143 DIMENSIONS lute museo Es LE 77 1 14 4 Maximum Shaft Load occccccnnnnnccoconoooncnonononononononononnnnnnnnnnno non LL LG GG GG ronca FF FF FF 78 1 15 Motor Data SMSA G oeste ERE bea 79 1 15 1 Technical Data nitet Gai tua aaa 79 1 15 2 Speed Torque Characteristic Curves with 400 VAC Supply Volta
42. covers protective fences protective gates or photocells Removing bridging or bypassing these safety features and entering the movement area is prohibited A sufficient number of emergency stop switches are to be installed directly next to the machine The emergency stop equipment must be checked before commissioning the machine Remove shaft keys on free running motors or prevent them from being catapulted The holding brake built into the motors cannot prevent hoists from allowing the load to sink 18 8MS Three phase Synchronous Motors User s Manual V 1 0 General Information Safety Guidelines 2 5 3 Protection from Burns The surfaces of servo drives and servo motors can become very hot during operation Therefore the servo drives are labeled with the following warning Figure 4 Hot surface warning Information A hot surface warning sticker is provided with the servo motors It must be applied So that it can be seen at any time after the motor has been mounted 2 6 Safety notices The safety notices in this manual are organized as follows Safety Notices Description Danger Disregarding the safety regulations and guidelines can be life threatening Warning Disregarding the safety regulations and guidelines can result in severe injury or major damage to material Caution Disregarding the safety regulations and guidelines can result in injury or damage to material Informatio
43. etatis 105 A A Side see Connection Directions A Side Bearing See Terminology Axial Force E E TE 31 B B Side see Connection Directions B Side Bearing See Terminology Brake see Holding Brake C Cables Encoder Cables EnDat eerren 115 140 Resolver ue dro UI Wnaed 117 142 General Information 110 Motor Cables eene 111 137 CettifiGations 3 oe 146 Connection Direction A Side O a NO UA 40 also see Detailed Dimensions aH os ees DT etri 40 T P i pete cere ep ertet 40 8MS Three phase Synchronous Motors User s Manual V 1 0 Index Connector see Connectors Connectors Encoder Connectors EnD l teet 123 140 Resolver teres 123 142 General Information 119 Motor Connectors 120 138 Outer Dimensions eene 131 D Danger Warning eeeeeeeee 15 Detailed Dimensions A Side Connection Direction 130 B Side Connection Direction 130 Encoder Connectors 131 Motor Connectors cccccccccccnnnnnnananananonnnos 131 Top Connection Direction 129 Dimensions Motors FTV STV 51 8MSAJ3 Luise bebe BEA 56 8MSAM cncccccccnnonnncncnonanananinonananananicannns 61 OMSAD cti ta the 67 SMSAG e 72 SMSAS ue ue dai nde CYFA 82 SMSO4nA un AA Ii 92 8MSG 5d esos tees 98 SMSGB toe eoo Do 103 SMSG7 A tse Un eds test
44. in danger zone other measures must be taken Measures to prevent random start commands Measures to prevent that random start commands cause unexpected starting Measures to automatically stop dangerous parts of the machine before a dangerous situation can be caused by unexpected starting 150 8MS Three phase Synchronous Motors User s Manual V 1 0 Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 8MS three phase synchronous motors ccccecceeeeeeeeeteeeeeeeeees Start up with B amp R Automation Studio TM Warning on the servo driVES ooooccconcccnnccncnonnnnnoncnnnnrn no narnnc narco Hot surface Warning insine erana Detailed view of oil SEAL ooooooocnnnnncccnnnnnocccccnnoconccccnnnannccccnnnnnnnnos Definitions for diagrams of maximum shaft load Speed torque characteristic curve for 8MSA2S dd eeff Speed torque characteristic curve for 8MSA2M dd eeff Speed torque characte
45. is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 45 Chapter 2 Technical Data Technical Data Motor Data Overview Cooling Type A z NN x T T P 3 3 m 5 u g 3 d E 5 5 5 Fr 5 co co co co co co Rated Speed ny min 4500 3000 4500 3000 4500 3000 4500 3000 4500 3000 4500 Rated Torgue My Nm 9 14 5 11 17 5 13 5 13 10 17 10 19 10 Rated Power Py kW 4 24 4 56 5 18 5 50 6 36 4 08 4 71 5 34 4 71 5 97 4 71 Rated Current ly A 8 9 8 6 10 9 10 5 14 6 8 2 9 1 10 6 9 12 3 9 2 Stall Torque Mg Nm 13 5 17 22 13 5 19 22 Stalled Current l A 12 96 9 88 16 31 12 79 21 81 8 16 11 66 11 49 15 95 13 71 18 73 Peak Torque Mma Nm 40 5 51 66 47 3 66 5 77 Peak Current Imax A 64 5 49 2 81 2 63 7 108 6 40 57 56 79 67 2 92 Maximum Rotational Acceleration 55479 53684 56410 36107 35561 35814 without Brake a rad s Maximum Speed nmax min 9000 9
46. noon 23 Avallable lengtlis ue n trino o soda 23 Technical data for EnDat encoders oooonccnoccnccccccccooonnnnnnnnnnnnnnnnnononnnronnnnnnnnnnnnnnnns 24 Technical data for the resolver 25 Rated speeds available according to size and length 26 Technical data for the standard holding brake seeeeees 28 Axial forces permitted during installation eee 30 Available connection directiOnNS occcccccncccnnccccoononnnonnnnnnnnnnnnnncononononncnnnenanonononos 32 Order key code ee for the motor options sss 33 Available motor sizes for special motor option reinforced A side bearing 34 General technical lata x ien emet eet reet eder da 38 Connection direction terminology bearings sseseee 40 Formula Symbols akse sikle DYDY yW TG TY i eee e HA To dps 40 Motor data overview for cooling type A 43 Motor data overview for cooling type A Cont ooooooccnnocicnoncccnoncnonannnonarcnonancannn nos 44 Motor data overview for cooling type A Cont oooooooccnnocccnoncccnoncnonananonarnnnnancnnnnnos 45 Motor data overview for cooling type A cont eeeeeeene 46 Motor data overview for cooling type A Cont oooooncconocicnoncccnoncnonannnonarcnonancnnnnnos 47 Technical data for 8SMSA2 ooooncnncnnnccanoononnnncncnonononononononnnnnnananon no Y Y FFF FFF FF Fin 48 8
47. of Ky depending on the Motor Option mm 1 Model Number Kg L M P Py Model Number Ko L M P Py Holding Oil Reinforced brake seal A side bearing 8MSA4S Ex eeff 191 84 116 8MSA4S R0 eeff 155 84 116 8MSA4M Ex eeff 221 114 146 8MSA4M RO eeff 185 114 146 23 19 32 Approx 10 28 33 2 8MSA4L Ex eeff 266 159 191 8MSA4L RO eeff 230 159 191 8MSA4X Ex eeff 321 5 214 5 246 5 8MSA4X RO eeff 285 5 214 5 246 5 Table 23 8MSA4 dimensions 1 If a combination of motor options is used e g holding brake and oil seal the sum of the extensions for the individual motor options must be added to Ko 2 The value in parentheses is only valid with a combination of the reinforced A side bearing special motor option and the holding brake option 8MS Three phase Synchronous Motors User s Manual V 1 0 61 Chapter 2 Technical Data Technical Data Motor Data 8MSA4 1 11 4 Maximum Shaft Load The values in the diagrams below are based on a mechanical lifespan of the bearings of 20 000 operating hours Standard Bearing Special Motor Option Reinforced A Side Bearing 1000 900 E E z 800 E z E m Ne i 500 8 700 X lt 8 c E 3 2 3 3 5 S 600 1000 o S 1000 2 AG 5 g 1500 S 1500 9 E 500 S E Ei o 3000 400 3000 4
48. phase Synchronous Motors User s Manual V 1 0 73 Chapter 2 Technical Data Technical Data Motor Data 8MSA7 1 14 Motor Data 8MSA7 1 14 1 Technical Data 8MSATS dd eeff 8MSA7M dd eeff 8MSA7L dd eeff Rated Speed ny min 3000 4500 3000 4500 3000 Rated Torgue My Nm 20 14 5 23 15 26 Rated Power Py kW 6 28 6 83 7 23 7 07 8 17 Rated Current ly A 14 1 15 8 16 8 14 5 17 3 Stall Torque Mo Nm 26 32 40 Stalled Current l A 16 9 25 35 21 26 26 87 23 94 Peak Torque Mmax Nm 78 96 120 Peak Current Ima A 65 9 98 9 82 9 104 8 93 Maximum Rotational Acceleration 11642 11852 11881 without Brake a rad s Maximum Speed nmax min 6000 6000 4500 Torque Constant Kr Nm A 1 54 1 03 1 51 1 19 1 67 Voltage Constant Kg V 1000 min 93 62 91 72 101 Stator Resistance Ropp O 0 46 0 2 0 3 0 19 0 27 Stator Inductance Lapp mH 54 22 3 7 2 2 3 4 Electrical Time Constant t ms 11 09 11 12 33 11 58 12 59 Thermal Time Constant tinerm min 60 67 70 Moment of Inertia without Brake J kgcm 67 81 101 Weight without Brake m kg 22 3 26 2 32 Moment of Inertia for Brake Jg kgcm 5 56 5 56 5 56 Weight of Brake mg kg 1 6 1 6 1 6 Holding Torque of the Brake Mg Nm 32 32 32 Recommended Cable Cross Section for 4 4 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1180 1320 1320 1320 8Vxxxx 00 x 2 Table 31 Tec
49. s Manual V 1 0 39 Chapter 2 Technical Data Technical Data Three phase Synchronous Motors 8MS 1 7 Terminology and Formula Symbols 1 7 1 Connection Direction Bearing A Side B Side Top Connector facing A side A bearing Connector facing B side Connector facing top LD y LD E ur PD lY PD B bearing Table 13 Connection direction terminology bearings 1 7 2 Definitions for Maximum Shaft Load Diagrams Eres Radial force Fenn Axial force Xie Distance between motor flange and the point the radial force F is applied Figure 6 Definitions for diagrams of maximum shaft load 1 7 3 Formula Symbols Term Symbol Unit Description Rated Speed Ny min Rated Speed of the Motor Rated Torque Mu Nm The rated torque is output by the motor n ny when the rated current is being drawn This is possible for any length of time if the environmental conditions are correct Rated Power Py kW The rated power is output by the motor when n ny This is possible for any length of time if the environmental conditions are correct Rated Current In A The rated current is the effective value of the phase current current in the motor supply line for the generation of the rated torque at the rated speed This is possible for any l
50. servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 44 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data Overview Cooling Type A 5 i 3 3 3 3 o a o 3 3 a gt lt e z i 1o 1o wo 5 5 5 a 5 co co co co co Rated Speed ny min 3000 4500 6000 3000 4500 6000 3000 4500 3000 4500 3000 Rated Torque My Nm 6 4 5 6 45 8 5 75 6 5 7 5 2 8 8 72 11 Rated Power Py KW 2 01 2 64 2 83 2 67 3 53 3 77 1 79 2 45 2 76 3 39 3 46 Rated Current ly A 4 35 5 6 6 6 6 5 7 7 4 5 2 5 5 74 7 3 Stall Torque Mo Nm 75 9 5 6 6 10 5 13 5 Stalled Current l A 4 82 6 98 9 07 6 38 7 76 11 26 4 53 6 44 6 35 10 41 8 68 Peak Torque Mmax Nm 30 38 19 8 31 5 40 5 Peak Current Imax A 29 4 41 9 55 3 38 3 46 6 67 6 22 6 32 31 6 52 43 2 Maximum Rotational Acceleration 72289 62810 49500 50806 55479 withou
51. the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 46 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data Overview Cooling Type A 1 3 3 3 3 3 3 3 3 gt lt e z di e z gt lt ae D E co co co co cg 3 3 8 g 5 5 5 5 5 2 z AA oe Rated Speed ny min 3000 4500 3000 4500 3000 4500 3000 3000 3000 2000 2000 a 5 c Rated Torque My Nm 24 6 20 14 5 23 15 26 30 50 70 85 5 KS Rated Power Py kW 7 54 2 83 6 28 6 83 7 23 7 07 8 17 9 42 15 71 14 66 17 80 re Rated Current ly A 14 7 5 7 144 15 8 16 8 14 5 17 3 17 8 27 8 29 1 35 8 Stall Torque Mg Nm 29 26 32 40 40 68 93 115 Stalled Current Ip A 17 19 23 69 16 9 25 35 21 26 26 87 23 94 21 79 35 75 37 99 46 66 Peak Torque Mmax Nm 101 5 78 96 120 120 204 279 345 Peak Current Imax A 84 116 65 9 98 9 82 9 104 8 93 85 139 4 148 2 182 Maximum Rotational Acceleration 34407 11642 11852 11881 15769 17958 18283 18148 wit
52. with Electrical Parts Chapter 1 General Information Danger To operate servo drives it is necessary that certain parts are carrying voltages over 42 VDC A life threatening electrical shock could occur if you touch these parts This could result in death severe injury or material damage Before turning on a servo drive make sure that the housing is properly connected to ground PE rail The ground connection must be made even when testing the servo drive or when operating it for a short time Before turning the device on make sure that all voltage carrying parts are securely covered During operation all covers and switching cabinet doors must remain closed Control and high power contacts can have voltage applied even when the motor is not turning Touching the contacts when the device is switched on is not permitted Before working on servo drives they must be disconnected from the power mains and prevented from being switched on again Danger After switching off the servo drive wait until the DC bus discharge time of at least five minutes has passed The voltage currently on the DC bus must be measured between DC1 and DC1 with a suitable measuring device before beginning work This voltage must be less than 42 V DC to rule out danger The Run LED going out does not indicate that voltage is not present on the device The servo drives are labeled with the following warning Figure 3 Warning on the ser
53. with a combination of the reinforced A side bearing special motor option and the holding brake option 92 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSC4 1 17 4 Maximum Shaft Load The values in the diagrams below are based on a mechanical lifespan of the bearings of 20 000 operating hours Standard Bearing Special Motor Option Reinforced A Side Bearing 1000 900 E E z 800 E z E m Ne i 500 5 8 700 X lt 8 c E 3 2 3 3 5 S 600 1000 o S 1000 2 AG 5 g 1500 S 1500 9 E 500 S E Ei o 3000 400 3000 4500 1000 4500 6000 6000 300 H F smooth shaft F smooth shaft max rmax o F max shaft key e Fax shaft key I I 0 10 20 30 0 10 20 30 40 Distance x mm Distance x mm maximum allowed axial force F 92N maximum allowed axial force F 251N amax amax Table 42 Maximum shaft load for 8MSC4 8MS Three phase Synchronous Motors User s Manual V 1 0 93 Chapter 2 Technical Data Technical Data Motor Data 8MSC5 1 18 Motor Data 8MSC5 1 18 1 Technical Data 8MSC5S dd eeff 2 8MSC5M dd eeff 2 8MSC5L dd eeff 2 8MSC5X dd eeff 2 8MSC5E dd eeff 2 Rated Speed ny min 3000 4500 3000 4500 3000 4500 3000 4500 30
54. 0 4000 5000 6000 7000 8000 9000 TChar version 0105 DB version 30 Jun 2004 12 42 09 Speed min Figure 35 Speed torque characteristic curve for 8MSC4S dd eeff 8MSC4M dd eeff 25 T T T T T T T T I np 3000 min 0 21 2 1840 21 2 2387 21 2 3137 21 2 n 4500 min o N ok n 6000 min 20 Le bk Asie es NN S n ROE ETE EEE eee 4 M ON i M s S E 15 REL IDE 4 5 a S 3000 14 4 N UN o o 5 EN v o 5 o N dor i 45001108 N ca 7 0 6 89 N 6000 9 67 v orden 4500533 V a Boas eek Si gest ee ys ees Be ET COS tse MM 6000 89 79 A IN I Sh ad ed A T o _ LN B Ts N M f 5094 0 US 6613 0 N 8441 0 0 1 1 1 1 i 1 gt 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 TChar version 0105 ET DB version 30 Jun 2004 12 42 09 Speed min Figure 36 Speed torque characteristic curve for 8MSC4M dd eeff 90 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSC4 8MSC4L dd eeff 35 T T T T T T T T i n 3000 min 0 30 1882 30 2845 30 3640 30 y i n 24500 min 30 lax a l Te pt 6000min 25 i S i N iN E mS E b 5 nn N 4500 15 8 v gt 6000 14 1 A 0 9 75 i i Ni 10 Kad E Rc E Y 8000 8 32 N ct en ER bd d wA em i gt
55. 00 4000 4500 5000 TChar version 0105 sf DB version 30 Jun 2004 12 42 09 Speed min Figure 48 Speed torque characteristic curve for 8MSC7S dd eeff 1 8MSC7M dd eeff 1 120 T T T T T T T T T R i n 3000 min 100 0 96 8049 00 4 3000 96 80 4 E Z 9 6o 4 g o 0 41 6 ce sedibus 4 3000 29 9 20 AE GR PE A eee de A A A aoe E Ae ee ok ee ee o i i i i i i 4872 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 TChar version 0105 ded DB version 30 Jun 2004 12 42 09 Speed min Figure 49 Speed torque characteristic curve for SMSC7M dd eeff 1 106 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSC7 8MSC7L dd eeff 1 140 T T T T T T T T n 3000 min 0 120 i 2853 120 120 EE EMEN PES E T BO 60 Torque Nm 0 52 AO ike a bee n bee n n be gt E EE 207 i 8936 0 0 1 1 j i i i i I 0 500 1000 1500 2000 2500 3000 3500 4000 TChar version 0105 2 DB version 30 Jun 2004 12 42 09 Speed min 4500 Figure 50 Speed torque characteristic curve for SMSC7L dd eeff 1 8MS Three phase Synchronous Motors User s Manual V 1 0 107 Chapter 2 Technical Data Technical Data Motor Data 8MSC7 1 20 3 Dimensions Possible connection directions 112 210 4xM4
56. 00 4500 Rated Torque My Nm 7 41 6 76 11 44 9 36 14 3 11 7 18 85 14 3 22 75 17 55 Rated Power Py kW 2 33 3 19 3 59 4 41 4 49 5 51 5 92 6 74 7 15 8 27 Rated Current ly A 5 2 6 76 7 15 9 62 9 49 11 57 11 18 14 17 13 65 18 98 Stall Torque Mo Nm 8 58 13 65 17 55 22 1 28 6 Stalled Current l A 5 89 8 37 8 26 13 53 11 28 16 85 12 84 21 2 16 63 28 35 Peak Torque Mmax Nm 19 8 31 5 40 5 51 66 Peak Current Imax A 22 6 32 31 6 52 43 2 64 5 49 2 81 2 63 7 108 6 Maximum Rotational Acceleration 49500 50806 55479 53684 56410 without Brake a rad s Maximum Speed nmax min 9000 9000 9000 9000 9000 Torque Constant Ky Nm A 1 46 1 03 1 65 1 01 1 56 1 04 1 72 1 04 1 72 1 01 Voltage Constant Kg V 1000 min 88 62 100 61 94 63 104 63 104 61 Stator Resistance Ropp O 4 15 2 05 2 25 0 83 1 55 0 68 1 26 0 46 0 95 0 33 Stator Inductance Lapp mH 27 8 13 8 20 74 14 6 6 5 18 3 48 10 5 3 6 Electrical Time Constant t ms 67 6 73 8 89 8 92 9 42 9 56 10 56 10 43 11 05 10 91 Thermal Time Constant tinerm min 45 50 55 60 75 Moment of Inertia without Brake J kgcm 4 6 2 73 9 5 11 7 Weight without Brake m kg 75 10 11 2 13 7 16 2 Moment of Inertia for Brake Jg kgcm 1 66 1 66 1 66 1 66 1 66 Weight of Brake mg kg 0 9 0 9 0 9 0 9 0 9 Holding Torque of the Brake Mg Nm 15 15 15 15 15 Recommended Cable Cross Section for 15 15 4 4 4 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1090 1090 1180 1180 1180 1320 1180 1320 8Vxxxx 00 x 2
57. 000 9000 6000 6000 6000 Torque Constant Kr Nm A 1 04 1 72 1 04 1 72 1 01 1 65 1 16 1 65 1 19 1 60 117 Voltage Constant Kg V 1000 min 63 104 63 104 61 100 70 100 72 97 71 Stator Resistance Raph O 0 68 1 26 0 46 0 95 0 33 11 0 56 0 61 0 32 0 46 0 25 Stator Inductance Lapp mH 6 5 13 3 48 10 5 3 6 13 5 6 7 9 47 73 3 9 Electrical Time Constant t ms 9 56 10 56 10 43 11 05 10 91 12 27 11 96 14 75 14 69 15 87 15 6 Thermal Time Constant tinerm min 55 60 75 45 53 60 Moment of Inertia without Brake J kgcm 7 3 9 5 11 7 13 1 18 7 21 5 Weight without Brake m kg 112 13 7 16 2 13 9 18 2 20 3 Moment of Inertia for Brake Jg kgcm 1 66 1 66 1 66 5 56 5 56 5 56 Weight of Brake mp kg 0 9 0 9 0 9 1 6 1 6 16 Holding Torque of the Brake Mg Nm 15 15 15 32 32 32 Recommended Cable Cross Section for 4 4 4 15 4 4 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1180 1180 1180 1320 1090 1180 1180 1180 8Vxxxx 00 x 2 Table 15 Motor data overview for cooling type A cont 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during
58. 0034 7 Rotating electrical machines Part 7 Classification of types of construction mounting arrangements and terminal box position IM code IEC 60034 11 Rotating electrical machines Part 11 Built in thermal protection EN 60034 14 Rotating electrical machines Part 14 Mechanical vibration of certain machines with shaft heights 56 mm and higher measurement evaluation and limits of vibration DIN ISO 281 Rolling Bearing Dynamic Load Ratings and Rating Life DIN 580 Lifting eye bolts DIN 748 Cylindrical shaft ends for electrical machines DIN 3760 Rotary oil seals DIN 6885 1 Drive type fastenings without taper action keys keyways deep pattern DIN ISO 8821 Mechanical vibration convention for balancing shaft fittings and key type DIN 42948 Mounting flanges for electrical machines DIN 42955 Concentricity of the shaft end coaxial mounting flanges for rotary electrical machines tolerances tests UL 1004 Standard for Electric Motors 8MS Three phase Synchronous Motors User s Manual V 1 0 145 Table 84 Valid standards for servo motors Chapter 5 Standards and Certifications Standards and Certifications International Certifications 3 International Certifications B amp R products and services comply with the applicable standards They are international standards from organizations such as ISO IEC and CENELEC as well as national standards from organizations such as UL CSA FCC VDE OVE etc We give special consider
59. 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 105 Chapter 2 Technical Data Technical Data Motor Data 8MSC7 1 20 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSC7S dd eeff 1 90 T T T T T T T T T n 3000 min A ee emmy ea E g000 72 3 7 60 H 4 E Z 50r 4 o 2 40r eld e bie o 0 33 8 E 30 8000 26 4 20 F Ea 7 IR E ETE EEE ph TNS ot EE VER 4281 0 0 1 1 1 1 1 1 0 500 1000 1500 2000 2500 3000 35
60. 14 8MS Three phase Synchronous Motors User s Manual V 1 0 General Information Safety Guidelines 2 Safety Guidelines Information The following safety guidelines are valid for servo motors and servo drives with regard to uniform handling independent of the manual where they are listed 2 1 General Information B amp R servo drives and servo motors have been designed developed and manufactured for conventional use in industry They were not designed developed and manufactured for any use involving serious risks or hazards that without the implementation of exceptionally stringent safety precautions could lead to death injury serious physical damage or loss of any other kind Such risks include in particular the use of these devices to monitor nuclear reactions in nuclear power plants as well as flight control systems flight safety the control of mass transportation systems medical life support systems and the control of weapons systems Danger Servo drives and servo motors can have bare parts with voltages applied e g terminals or hot surfaces Additional sources of danger result from moving machine parts Improperly removing the required covers inappropriate use incorrect installation or incorrect operation can result in severe personal injury or damage to property All tasks such as transport installation commissioning and service are only allowed to be carried out by qualified personnel Qualified personnel are pers
61. 2000 2500 3000 Figure 34 Speed torque characteristic curve for 8MSA8X dd eeff 8MS Three phase Synchronous Motors User s Manual V 1 0 81 Chapter 2 Technical Data Technical Data Motor Data 8MSA8 1 15 3 Dimensions Top B side Possible connection directions with special motor option reinforced A side bearing oA A B 8MSA8S 38k6 42k6 80 8MSA8M 38k6 42k6 80 8MSA8L 42k6 55k6 110 8MSA8X 42k6 55k6 110 240x240 A Side Flange Detail standard bearing 45 30 SIN aele s Section Detail A A Ss 9 B Shaft key e A10x 8x 63 I A12 x 8x 63 EN 2 a pr 8 63 8MSA8S M 4 PB 8MSA8L X 807 1107 18 I 45 205 73 Es Sisae le SE Bu Seed apo a Ro Shaft key 5 A12x8x63 s A16 x 10x 907 Ro a E PE 8 _ 637 90 8MSA8S M 41 P5 BMSABL X 807 1107 48 A Side Flange Detail special motor option reinforced A side bearing EnDat Feedback Resolver Feedback Extension of Ky depending on the Motor Option mm DD Model Number Ko L M Model Number Ko E M Holding Oil Reinforced brake seal A side bearing 8MSA8S Ex eeff 322 8MSA8S RO eeff 311 8MSA8M Ex eeff 390
62. 22 1 54 1 51 1 67 Voltage Constant Kg V 1000 min 100 72 97 71 102 74 93 91 101 Stator Resistance Raph O 0 61 0 32 0 46 0 25 0 31 0 16 0 46 0 3 0 27 Stator Inductance Lapp mH 9 47 73 3 9 5 6 3 5 1 3 7 3 4 Electrical Time Constant tg ms 14 75 14 69 15 87 15 6 18 06 18 75 11 09 12 33 12 59 Thermal Time Constant tinerm min 53 60 70 60 67 70 Moment of Inertia without Brake J kgcm 18 7 21 5 29 5 67 81 101 Weight without Brake m kg 18 2 20 3 26 7 22 3 26 2 32 Moment of Inertia for Brake Jg kgcm 5 56 5 56 5 56 5 56 5 56 5 56 Weight of Brake mg kg 1 6 1 6 1 6 1 6 1 6 16 Holding Torque of the Brake Mg Nm 32 32 32 32 32 32 Recommended Cable Cross Section for 4 4 4 4 4 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1180 1180 1320 1320 1320 1320 1320 BVxxxx 00 x 2 Table 37 Motor data overview for cooling type C cont 1 The B amp R motor cables with this cabl B amp R motor cables with other cable c desired design on request 2 The recommended servo drive is de next larger servo drive should be sel le cross section are produced optimally stripping length for the recommended ACO POS servo drives see next line ross sections can also be used within the specified terminal cross section range and curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to t
63. 3 Installation Installation Detailed Dimensions 132 8MS Three phase Synchronous Motors User s Manual V 1 0 Wiring Pin assignments 8MS Chapter 4 Wiring 1 Pin assignments 8MS Encoder cable attachment cr E Motor cable attachment Figure 53 Overview 1 1 Motor cable attachment 1 1 1 8MSA2 8MSA7 Size 1 Pin Description Function 1 U Motor connection U 4 V Motor connection V 3 W Motor connection W 2 PE Protective ground conductor A T Temperature B T Temperature C B Brake D B Brake Table 71 Pin assignments for motor cable attachment size 1 8MS Three phase Synchronous Motors User s Manual V 1 0 133 Chapter 4 Wiring Wiring Pin assignments 8MS 1 1 2 8MSA8 Size 1 5 Pin Description Function U U Motor connection U V V Motor connection V W W Motor connection W E PE Protective ground conductor 1 T Temperature 2 T Temperature B Brake B Brake Table 72 Pin assignments for motor cable attachment size 1 5 1 2 Encoder cable attachment 1 2 1 EnDat EnDat Pin Description Function 1 Sense 5V Sense input 5 V 2 3 4 Sense COM Sense input 0 V 5 6 7 5V out 0 254 Encoder supply 5 V 8 T Clock output 9 T Clock output inverted 10 COM 1 3 9 11 13 15 Encoder supply 0 V 11 12 B Channel B 13 B Channel B inverted 14 D Dat
64. 3000 min nee MES SN SEVEN n 4500 min 5 NS TOM n 6000 min NC N 3000 2 26 iN N 2r gau A MEE LE E E N 6000 1 54 GBP yox a ea Be tos Rub oa a ee Maie 9 EE ee ee 3 DN o i N E ke Ni 1 E Hub 7 27 R SN 8000 0 6 4500 0 58 6000 0 55 NS 7 SOS gt eS gga tne 0 5 i Mb i No 6589 0 M 8009 0 gt 9225 0 0 1 1 1 1 1 f 1 N 1 S 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 TChar version 0105 NE DB version 30 Jun 2004 12 42 09 Speed min Figure 11 Speed torque characteristic curve for 8MSA3S dd eeff 8MSA3M dd eeff 6 T T T T T T T T n 3000 min 0 5 2 i 2453 5 2 8522 52 4698 5 2 NC d n n Q 1 4500 min Y Tere a MEE SD Neg Da By Tey dB RHO n 6000 min N N V N AF EN h E E 3000 3 92 E N N Z j o N 93r 4500 3 33 N xs 4 y EV 6000 3 02 N o EF EN N 2 Pd PWY ERT SR NF 4 N SS 3000 1 15 4500 1 05 N 6000 1 N AAA AM Mem Bon ee RG mr e iE Veces uar eos call N N Se f 5118 0 UN 6736 0 N 8453 0 0 1 1 1 o 1 1 NS 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 TChar version 0105 sf DB version 30 Jun 2004 12 42 09 Speed min Figure 12 Speed torque characteristic curve for 8MSA3M dd eeff 54 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSA3
65. 4 63 104 61 Stator Resistance Raph O 4 15 2 05 2 25 0 83 1 55 0 68 1 26 0 46 0 95 0 33 Stator Inductance Lapp mH 27 8 13 8 20 74 14 6 6 5 18 3 48 10 5 3 6 Electrical Time Constant t ms 6 7 6 73 8 89 8 92 9 42 9 56 10 56 10 43 11 05 10 91 Thermal Time Constant tinerm min 45 50 55 60 75 Moment of Inertia without Brake J kgcm 4 6 2 73 9 5 11 7 Weight without Brake m kg 75 10 11 2 13 7 16 2 Moment of Inertia for Brake Jg kgcm 1 66 1 66 1 66 1 66 1 66 Weight of Brake mg kg 0 9 0 9 0 9 0 9 0 9 Holding Torque of the Brake Mg Nm 15 15 15 15 15 Recommended Cable Cross Section for 15 15 4 15 4 4 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1045 1090 1090 1180 1090 1180 1180 1180 1320 8Vxxxx 00 x 2 desired design on request Table 25 Technical data for 8MSA5 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in dev
66. 5 Electrical Time Constant tg ms 0 54 08 0 91 1 02 Thermal Time Constant tierm min 10 15 20 22 Moment of Inertia without Brake J kgcm 0 06 0 08 0 11 0 13 Weight without Brake m kg 0 9 1 06 1 21 1 36 Moment of Inertia for Brake Jg kgcm 0 07 0 07 0 07 0 07 Weight of Brake mg kg 0 15 0 15 0 15 0 15 Holding Torque of the Brake Mg Nm 1 8 18 1 8 18 Recommended Cable Cross Section for 15 15 15 15 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1010 1010 1010 1016 8Vxxxx 00 x 2 Table 16 Technical data for 8MSA2 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 48 8MS Three phase Synchronous Motor
67. 5 d DB version 30 Jun 2004 12 42 09 Speed min Figure 28 Speed torque characteristic curve for 8MSA7S dd eeff 8MSA7M dd eeff 120 T T T T T n 3000 min x n 4500 min 100 L 0 96 e 3049 96 4000 96 LA am dms a 8000 96 x 80 ee Ny A E zs S er DIU 7 y 4500 58 8 o Es AD Eres Aed E N 8000 23 ENE 20F lt lt m LL EXE Ll A z 4500 15 Woe Es S Eg ee isi NEN a 0 i i i i 4372 0 N 5520 0 0 1000 2000 3000 4000 5000 6000 TChar version 0105 dad DB version 30 Jun 2004 12 42 09 Speed min Figure 29 Speed torque characteristic curve for 8MSA7M dd eeff 8MS Three phase Synchronous Motors User s Manual V 1 0 75 Chapter 2 Technical Data Technical Data Motor Data 8MSA7 8MSA7L dd eeff Torque Nm 140 120 100 80 60 40 20 0 120 T T T T T T i i ny 3000 min 2853 120 3000 26 i f 8936 0 1 1 1 1 0 500 1000 TChar version 0105 DB version 30 Jun 2004 12 42 09 fi 1500 2000 2500 3000 3500 4000 4500 Speed min 76 Figure 30 Speed torque characteristic curve for 8MSA7L dd eeff 8MS Three phase Synchronous Motors User s Manual V 1 0 1 14 3 Dimensions Technical Data Motor Data 8MSA7 Top Bside Possible connection directions 28K6 190x190
68. 500 1000 4500 6000 6000 300 H F smooth shaft F smooth shaft max rmax o F max shaft key e Fax shaft key I I 0 10 20 30 0 10 20 30 40 Distance x mm Distance x mm maximum allowed axial force F 92N maximum allowed axial force F 251N amax amax Table 24 Maximum shaft load for 8MSA4 62 8MS Three phase Synchronous Motors User s Manual V 1 0 1 12 Motor Data 8MSA5 1 12 1 Technical Data Technical Data Motor Data 8MSA5 8MSASS dd eeff 1 8MSA5M dd eeff 1 8MSA5L dd eeff 1 8MSA5X dd eeff 1 8MSASE dd eeff 1 Rated Speed ny min 3000 4500 3000 4500 3000 4500 3000 4500 3000 4500 Rated Torque My Nm 5 7 5 2 8 8 T2 11 9 145 11 17 5 13 5 Rated Power Py kW 1 79 2 45 2 76 3 39 3 46 4 24 4 56 5 18 5 50 6 36 Rated Current ly A 4 5 2 55 74 73 8 9 8 6 10 9 10 5 14 6 Stall Torque Mo Nm 6 6 10 5 18 5 17 22 Stalled Current l A 4 53 6 44 6 35 10 41 8 68 12 96 9 88 16 31 12 79 21 81 Peak Torque Mmax Nm 19 8 31 5 40 5 51 66 Peak Current Imax A 22 6 32 31 6 52 43 2 64 5 49 2 81 2 63 7 108 6 Maximum Rotational Acceleration 49500 50806 55479 53684 56410 without Brake a rad s Maximum Speed nmax min 9000 9000 9000 9000 9000 Torque Constant Ky Nm A 1 46 1 03 1 65 1 01 1 56 1 04 1 72 1 04 1 72 1 01 Voltage Constant Kg V 1000 min 88 62 100 61 94 63 10
69. 6 5 mm 0 2 mm Flex Radius gt 50 mm Speed lt 4m s Acceleration lt 60 m s Flex Cycles gt 3 000 000 Weight 0 07 kg m Table 58 Technical data for resolver cables Forts 118 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Connectors 3 Connectors 3 1 General Information B amp R offers five different motor encoder connectors for 8MS three phase synchronous motors All connectors have IP67 protection The metallic housing provides a protective ground connection on the housing according to VDE 0627 All plastic used in the connector is UL94 VO listed High quality gold plated cage connector contacts guarantee a high level of contact security even when reinserted many times Information Using B amp R connectors guarantees that the EMC limits for the connection are not exceeded Make sure that connectors are put together correctly including a proper shield connection 8MS Three phase Synchronous Motors User s Manual V 1 0 119 Chapter 2 Technical Data Technical Data Connectors 3 2 Motor Connectors 3 2 1 Order Data Model Number Short Description Image Cable Diameter 9 17 mm 8PM001 00 1 Motor connector 8 pin Intercontec socket crimp range 4 x 0 5 2 5mm 4 x 0 06 1 0mm for cable 9 14mm IP67 UL CSA listed 8PM002 00 1 Motor connector 8 pin Intercontec socket crimp range 4 x 2 5 4 0mm 4 x 0 06 1 0mm for cable 14 17mm IP67 UL CS
70. 640 8Vxxxx 00 x 2 Table 34 Technical data for 8MSA8 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 79 Chapter 2 Technical Data Technical Data Motor Data 8MSA8 1 15 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSA8S dd eeff 140 T T T T T T T i n 3000 min 0 120 2139 120 N 120 SS nessi J pj LL ND ME 4 Es SN o 5 o o 60 Ene waa ch x m Kop CK O E SE EKTET Re R oe RU VE RPG RS Se ACRUR ACA a a REE X CASE Ae ER 3000 43 2
71. 79 0 91 1 01 1 33 1 67 1 8 Peak Torque Mma Nm 0 8 1 6 2 4 3 2 26 5 2 10 Peak Current Imax A 19 2 9 4 5 28 3 4 3 9 4 3 5 7 72 73 Maximum Rotational Acceleration 133333 200000 218182 246154 66667 80000 83333 without Brake a rad s Maximum Speed nmax min 12000 12000 12000 12000 12000 12000 12000 Torque Constant Kr Nm A 0 46 0 60 0 65 0 70 0 99 0 83 071 1 29 0 98 0 78 1 39 Voltage Constant Kg V 1000 min 27 5 36 39 42 60 50 43 78 59 47 84 Stator Resistance Raph O 99 5 50 32 24 5 75 50 3 37 6 34 5 20 3 12 7 15 Stator Inductance Lapp mH 54 40 29 25 88 62 45 62 34 1 21 5 33 2 Electrical Time Constant t ms 0 54 0 8 0 91 1 02 1 17 1 23 12 18 17 1 69 221 Thermal Time Constant tj min 10 15 20 22 25 30 32 Moment of Inertia without Brake J kgcm 0 06 0 08 0 11 0 13 0 39 0 65 1 2 Weight without Brake m kg 0 9 1 06 1 21 1 36 1 75 2 25 3 2 Moment of Inertia for Brake Jg kgcm 0 07 0 07 0 07 0 07 0 18 0 18 0 18 Weight of Brake mg kg 0 15 0 15 0 15 0 15 0 3 0 3 0 3 Holding Torque of the Brake Mg Nm 18 1 8 1 8 1 8 4 4 4 Recommended Cable Cross Section for 15 15 15 15 15 15 15 15 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1010 1010 1010 1016 1010 1010 1016 1022 BVx000 00 x 2 Tabelle 15 Motor data overview for cooling type A 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with oth
72. 8MSA2S R0 eeff 106 47 80 8MSA2M Ex eeff 165 5 62 95 8MSA2M RO eeff 121 62 95 60 75 17 33 Approx 10 8MSA2L Ex eeff 180 5 77 110 8MSA2L RO eeft 136 77 110 8MSA2X Ex eeff 195 5 92 125 8MSA2X RO eeff 151 92 125 must be added to Ko Table 17 8MSA2 dimensions 1 If a combination of motor options is used e g holding brake and oil seal the sum of the extensions for the individual motor options 8MS Three phase Synchronous Motors User s Manual V 1 0 51 Chapter 2 Technical Data Technical Data Motor Data 8MSA2 1 9 4 Maximum Shaft Load The values in the diagram below are based on a mechanical lifespan of the bearings of 20 000 operating hours Standard Bearing NS 450 Y min PA 500 RON r 350 aver 300 MA 400 TX px 1000 s A A 1500 250 Dome average speed n 3000 Maximum radial force F N 200 4500 gt 6000 150 F smooth shaft 100 H F shaft key a y T I 5 10 15 20 Distance x mm o maximum allowed axial force F 44N amax Table 18 Maximum shaft load for 8MSA2 52 8MS Three phase Synchronous Motors User s Manual V 1 0 1 10 Motor Data 8MSA3 1 10 1 Technical Data Technical Data Motor Data 8MSA3
73. 8MSABM RO eeff 379 66 35 55 30 68 Approx 10 45 8MSA8L Ex eeft 458 8MSABL RO eeff 447 8MSA8X Ex eeff 526 8MSA8X RO eeff 515 1 If a combination of motor options is used e g holding brake and oil seal must be added to Ko 82 Table 35 8MSA8 dimensions the sum of the extensions for the individual motor options 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSA8 1 15 4 Maximum Shaft Load The values in the diagrams below are based on a mechanical lifespan of the bearings of 20 000 operating hours Standard Bearing Special Motor Option Reinforced A Side Bearing 3500 10000 3000 9000 T m e z E z so E 8000 E LL 5 LL 5 9 8 2500 c 8 c8 2 9 7000 3 amp s 1000 3 1000 9 I a 2000 gt 6000 2 5 g 5 1500 S8 E 1500 o E 5 gt E amp 5000 7 gt 1500 3000 3000 4000 F smooth shaft ll F smooth shaft 1000 E shaft key 3000 FT shaft key max max E I I 0 20 40 60 0 20 40 60 Distance x mm Distance x mm maximum allowed axial force e 324N maximum allowed axial force Fia 975N Table 36 Maximum shaft load for 8MSA8 8MS Three phase Synchronous Motors User s Manual V 1 0 83 Chapter 2 Technical Data Technical Data Motor Data 8MSA8 84 8MS Three phase Synchronous Moto
74. 8MSAGL Ex eeff 1 272 8MSA6L R0 eeff 1 253 8MSA6X Ex eeff 1 330 8MSA6X RO eeff 1 311 46 34 53 Table 29 8MSA6 dimensions 1 If a combination of motor options is used e g holding brake and oil seal the sum of the extensions for the individual motor options must be added to Ko 2 The value in parentheses is only valid for motors with resolver feedback 72 8MS Three phase Synchronous Motors User s Manual V 1 0 1 13 4 Maximum Shaft The values in the diagrams below are based on a mechanical lifespan of the bearings of 20 000 operating hours Load Technical Data Motor Data 8MSA6 Standard Bearing Special Motor Option Reinforced A Side Bearing 1400 _ 1200 Z u o Y o s amp 1000 T o 5 800 E x 3 gt 600 br smooth shaft 400 Fr Shaft key I I 0 10 20 30 40 Distance x mm maximum allowed axial orce F 135N amax 500 J 1000 1500 3000 4500 min aver average speed n r Maximum radial force F N 5500 5000 4500 4000 3500 3000 2500 2000 1500 F smooth shaft N rmax max shaft key 0 10 20 30 40 50 Distance x mm maximum allowed axial orce F 507N amax 1000 1500 3000 4500 min aver average speed n Table 30 Maximum shaft load for 8MSA6 8MS Three
75. A listed Cable Diameter 17 26 mm 8PM003 00 1 Motor connector 8 pin Intercontec socket crimp range 4 x 1 5 10mm 4 x 0 5 2 5mm for cable o 17 26mm IP67 UL CSA listed 4 x Table 59 Order data for motor connectors 120 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Connectors 3 2 2 Technical data for 8PM001 00 1 and 8PM002 00 1 Product ID 8PM001 00 1 8PM002 00 1 General Information Connector Size Size 1 Contacts 8 4 power and 4 signal contacts Degree of Pollution 3 Installation Altitude Up to 2 000 m Insulator PA 6 6 PBT UL94 V0 listed Contacts Gold plated brass Protective Ground Connection on Housing According to VDE 0627 Protection according to DIN 40050 IP67 when connected Certifications UL CSA Electrical Characteristics Overvoltage Category 3 Power Contacts Rated Current 30A rated voltage 630 VAC VDC Isolation Voltage L L 6000 V Contact Resistance 3mo Signal Contacts Rated Current 10A rated voltage 250 VAC VDC Isolation Voltage L L 2500 V Contact Resistance lt 5mQ Mechanical Characteristics Temperature Range 20 C to 130 C Housing Material Zinc die cast brass nickel plated Gaskets FPM HNBR Mating Cycles gt 50 Crimp Range 4x 0 5 2 5 mm 4 x 0 06 1 mm 4 x 2 5 4 mm 4 x 0 06 1 mm Cable
76. AGB POR E E E eir qued A ec nce N N fuk pg aha ig Mo je 2 l y N 20 b e FOR RC AK Re LESE KR CE ACE TA CA KCORONDE FR ARGE AR RE RR RA Q ae ee eee ee a REE ACE OE ET ee E EST Y 6000202 15 Ve Uv 4 d i i 4500 10 3 i 10 995 S1 80008 5 EN A A A QA 6000 6 gt 2 a L N as0075 TOR x 4 5 NG j A x 4405 0 6351 0 SS 7736 0 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 TChar version 0105 e DB version 30 Jun 2004 12 42 09 Speed min Figure 18 Speed torque characteristic curve for 8MSA4X dd eeff 60 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSA4 1 11 3 Dimensions Possible connection directions with special motor option reinfoced A side bearing with holding brake option Aside Top Bside 019k6 924K6 10 19 102x102 40 50 35 14 48 e o a 2 5 8 e o e Hagas WE ELELEE Section Detail A A Shaft key Shaft k AGx6x32 ABX7x40 4 32 ES 1 40 al 3 L 40 uoj 50 19 A Side Flange Detail standard bearing A Side Flange Detail special motor option reinforced A side bearing EnDat Feedback Resolver Feedback Extension
77. Cable schematic for motor cables 8CMxxx 12 5 8MS Three phase Synchronous Motors User s Manual V 1 0 139 Chapter 4 Wiring Wiring Cables 2 2 EnDat Encoder Cables 2 2 1 EnDat Encoder Cable Construction Pos Pieces Description Note 1 1 Encoder cable 10 x 0 14 mm 2 x 0 50 mm 2 1 Circular connector 17 pin socket ASTA 035 FR 11 10 0035 000 3 1 DSUB housing 45 metal plated 15 pin plug 4 1 Heat shrink tubing Table 80 EnDat encoder cable construction 2 2 2 Pin Assignments Circular connector Pin Description Function Pin DSUB plug 15 A Channel A 1 10 COM 1 3 9 11 13 15 Encoder supply 0 V 2 12 B Channel B 3 7 5V out 0 254 Encoder supply 5 V 4 14 D Data input 5 9 o 1 8 T Clock output 8 Oo 16 A Channel A inverted 9 o 4 Sense COM Sense input 0 V 10 15 o g 13 B Channel B inverted 11 1 Sense 45V Sense input 45 V 12 17 D Data inverted 13 9 T Clock output inverted 15 Table 81 Pin assignments for EnDat encoder cables 140 8MS Three phase Synchronous Motors User s Manual V 1 0 Wiring Cables 2 2 3 Cable Schematic Circular plug DSUB hite green 0 5 mm p COM 1 3 9 11 13 15 100 E meg 2 m hite 2 E 45V out 0 25A 70 i A AA o4 toi 2 poc A 15e green 0 14 mm i bg 2 Yos A 16 o i brown 0 14 mm i a9 bl E 2 L
78. E N A A E dua ade AN 105 1 20 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 106 1 20 3 DIMENSIONS usar a wine net 108 1 20 4 Maximum Shaft Load ccceceeeeesessscseeeeeeeceeeeeeeeeeeceeceesssseaueeeeeeeeeeeeeeseseeeeseseeas 109 pNSCIQq 110 2 1 General Infortriatiori iii a IR tee A tede coetu ee 110 2 1 1 Prefabricated Cable Sennie ur nna Innen nnne nennen nenne 110 2 2 Motor Gables 2 Een RE eerie reete te ede e be EPIS ERES DEN SD es 111 2 21 Order Data sinite deed ted et ves e cene ee ttr at 111 2 2 2 Technical Data o tiec ada e rao TY Pe yg Li 113 2 9 EnDatiGable eie ili tente en 115 2 0 4 Order Data REIR AS HN Eee 115 2 3 2 TechnicallDatA A cine tired a epe eee Ee UU Ra Ta cbe eaa E Re ada dien 115 2 4 Resolver Cables aede aia ni MD ya Anaan E 117 224 1 Order Data ve ee 117 2 4 2 TechnicalData va ukss a aaa iia 117 3 Gonnectors aula est A ae ae 119 3 1 General Information YL tete rr ee Mh ei ees citet d c e ed eo eR dot dd 119 3 2 Motor Connectors eei ide tete devs vee cred ee eoe ence E deo HU enw ee OR CERE UE 120 3 2 1 Order Data itera eem reote c ee out eie ese ceteros Me 120 3 2 2 Technical data for 8PM001 00 1 and 8PM002 00 1 rrrrrvvvvvvnvnvnnevsvnrnrnrerersrsssrrnen 121 3 2 3 Technical data for BPMO03 00 1 rerronnrnnnnnnrnrnnnnnnnnrrnnnnnnnnnnnnnesnnvnnennnrrnnnnnnsnnnsnsener 122 3 3 Encoder Gonnectols i eR ente tn
79. Hz Power Consumption 19W 18W 35W 46W Overload Protection Yes impedance protection Protected against Electronic protection blocking and against reverse overloading by PTC polarity blocking and resistor partially overloading impedance protected Mechanical Characteristics Temperature Range 10 50 C 30 60 C 10 75 C 20 75 C Operating Noise 40 dB A 44 dB A 44 dB A 43 dB A Lifespan At 40 C 37500 h 40000 h 85000 h 62500 h At Maximum Temperature 30000 h 25000 h 37500 h 27500 h Tabelle 39 Technical data for fans 1 Fans with 24VDC operating voltage are special motor options 88 8MS Three phase Synchronous Motors User s Manual V 1 0 1 17 Motor Data 8MSC4 1 17 1 Technical Data Technical Data Motor Data 8MSC4 8MSC4S dd eeff 8MSC4M dd eeff 8MSCA4L dd eeff 8MSC4X dd eeff Rated Speed ny min 3000 4500 6000 3000 4500 6000 3000 4500 6000 3000 4500 6000 Rated Torgue My Nm 2 99 2 47 1 56 5 98 5 33 3 9 8 32 7 28 5 85 11 05 9 75 78 Rated Power Py kW 0 94 1 16 0 98 1 88 2 51 2 45 2 61 3 43 3 68 347 4 59 4 90 Rated Current ly A 2 41 2 93 2 28 4 88 5 72 5 53 5 66 7 28 78 78 845 10 01 Stall Torque Mg Nm 3 38 6 89 9 75 12 35 Stalled Current l A 25 3 59 4 17 5 34 6 94 8 87 6 27 9 07 11 79 8 29 10 09 14 64
80. MSA2 dimerisiOnS entre emeret erae e svat kast 51 Maximum shaft load for 8MSA2 eeee YY YY YY LEL YE LL LL LLA LLLLL LLY YY Y FFF FFFLouu 52 Technical data for 8MSAG cccccseeseessssssceeeeeeeeeeeeeeeceesessesesesecnaeeeeeeeeneeeeeeeneess 53 8MSA3 dimernsiors 5 m eie FD FI WY A 56 Maximum shaft load for 8MSAS cccccceeeessseceeeeeeeeeeeeeeecececsesesesseusaeaeeneeeaueaeas 57 Technical data for 8MSAA4 ete eti oet ete YD FA 58 8MSAA dimensions ccccccnnnnonananonononcnnnnnnnnnncnnnnncnnnnnnnnn nono nonononnnnnonnnnnnnnnnnnnnanananannnns 61 Maximum shaft load for 8MSAA cccccceeeesssceceeeeeceeeeceeecesecsesenesseusaeaeeeeeeaneneas 62 Technical data for BMSAD 2 iicet ie at it 63 8MSAb GiMeNSIONS 0 elas 67 Maximum shaft load for 8MSAD cccccceesssssceceeeeeeeeeceeeeceseesesesesssasauaeeeeeeeueness 68 Technical data for 8SMSAG ooononccccnnnnoconononcnononcnnnnnnnnnnnononanananan nono LL nn FF FFF FF iun 69 8MSA6 dime ONS a a a a a aiaa 72 Maximum shaft load for 8MSAG cccceessssscceeeeeeeeeeeeeecesecseseseseeasaeaeeeeeeeueneas 73 Technical data for 8MSAT rurrrrrnnnnnnnnnnvnrnrernvvnnnnvevevsnsnrrnnnnsnsnrnrrrvevenenensnssvevsvsennne 74 8MSA7 dimensions iarna ar r nono GLGC LLC CL LL LL LL LL LL II een 77 Maximum shaft load for 8MSAA cccccccseessseeeeeeeeeeceeeeeceseceesessssseaeaeaueneeaeeeneas 78 Technical data for 8MSAGB 4 eee et core t
81. Manual V 1 0 Wiring Cables 2 3 3 Cable Schematic Circular Plug DSUB es ink AWG 24 E Rei 9o s PINK oen e m AWG 24 pal Ref 5o a AWG 24 o5 bg llow AWG 24 d Cos 70 yellow AWG 24 o7 bd reen AWG 24 pog Cos 30 green o3 rd hite AWG 24 bg Sin yn white AWG 24 E s Fd AWG 24 E Sim 8o Li brown AWG 24 E e fo4 nc nc ro 1 207 nc nc to 2 6 0 ne no 26 1 el ee Oo 1104 ne i 10 nc I 12 o nc Shield connected to Lu plug housing Figure 58 Cable schematic for resolver cables 8MS Three phase Synchronous Motors User s Manual V 1 0 143 Chapter 4 Wiring Wiring Cables 144 8MS Three phase Synchronous Motors User s Manual V 1 0 Chapter 5 Standards and Certifications Standards and Certifications Valid European Guidelines 1 Valid European Guidelines e EMC guidelines 89 336 EWG e Low voltage guidelines 73 23 EWG Machine guidelines 98 37 EG 2 Valid Standards for Servo Motors Standard Description EN 60034 1 Rotating electrical machines Part 1 measurement and operational behavior EN 60034 5 Rotating electrical machines Part 5 Degrees of protection provided by the integral design of rotating electrical machines IP code EN 60034 6 Rotating electrical machines Part 6 Methods of cooling IC code EN 6
82. Motors User s Manual V 1 0 1 8MS Three phase Synchronous Motors User s Manual V 1 0 Chapter 1 General Information Chapter 2 Technical Data Chapter 3 Installation Chapter 4 Wiring Chapter 5 Standards and Certifications Images 8MS Three phase Synchronous Motors User s Manual V 1 0 8MS Three phase Synchronous Motors User s Manual V 1 0 Table Index Index Model Number Index 8MS Three phase Synchronous Motors User s Manual V 1 0 8MS Three phase Synchronous Motors User s Manual V 1 0 Table of contents Chapter 1 General Information esee 11 1 8MS Three phase Synchronous Motors ssssssssseeeeeeeenenneenee nennen 11 1 1 Feedback Systems Specified to Meet your Needs mannnnnvnnnnnnnnvnnnvrnnnnnenvnrnrnnsnrnenrernnnn 12 1 2 Embedded Parameter Chip eesssesssesseeeeeeeeee nennen nennen neni 13 1 3 Smooth Surface isis 13 1 4 Connection Technology coito AAA devon 13 1 5 Gustom GonfigurallOfis niacin cnet deters ee pere rette ee teo eine dt 14 2 Safety Guidelihes 5 0 dee A 15 251 Generalilnformation i i 3 te diio ed dil 15 2 2 Intended Use mucosidad ev gel Ducit 16 2 3 Transportand Storage residi iia 16 2 4 installation ive 16 ARO A ONO 17 2 5 1 Protection Against Coming into Contact with Electrical Parts 17 2 5 2 Protection from Dangerous Movements eee 18 2 5 3 Prot
83. NTERCONTEC Internet Address www intercontec biz Manufacturer s Product ID CSTA 264 FR 48 25 0001 000 Table 61 Technical data for motor connector 8PM003 00 1 122 8MS Three phase Synchronous Motors User s Manual V 1 0 3 3 Encoder Connectors 3 3 1 Order Data Technical Data Connectors 0 06 1 0mm for cable 5 5 10 5mm IP67 UL CSA listed Model Number Short Description Image EnDat Connector 8PE001 00 1 EnDat connector 17 pin Intercontec socket crimp range 17 x 0 06 1 0mm for cable 9 12mm IP67 UL CSA listed Resolver Connector 8PR001 00 1 Resolver connector 12 pin Intercontec socket crimp range 12 x 8MS Three phase Synchronous Motors User s Manual V 1 0 Table 62 Order data for encoder connectors 123 Chapter 2 Technical Data Technical Data Connectors 3 3 2 Technical data for EnDat connector 8PE001 00 1 Product ID 8PE001 00 1 General Information Connector Size Size 1 Contacts 17 signal contacts Degree of Pollution 3 Installation Altitude Up to 2 000 m Insulator PA 6 6 PBT UL94 VO listed Contacts Gold plated brass Protective Ground Connection on Housing According to VDE 0627 Protection according to DIN 40050 IP67 when connected Certifications UL CSA Electrical Characteristics Overvoltage Category 3 Signal Contacts Rated Current 9A Rated Voltage 125 V Isolation Voltage L L
84. Nm A 1 65 1 16 1 65 1 19 1 60 1 17 1 69 1 22 Voltage Constant Kg V 1000 min 100 70 100 72 97 71 102 74 Stator Resistance Raph O 11 0 56 0 61 0 32 0 46 0 25 0 31 0 16 Stator Inductance Lapp mH 13 5 67 9 47 7 3 3 9 5 6 3 Electrical Time Constant tg ms 12 27 11 96 14 75 14 69 15 87 15 6 18 06 18 75 Thermal Time Constant tinerm min 45 53 60 70 Moment of Inertia without Brake J kgcm 13 1 18 7 21 5 29 5 Weight without Brake m kg 13 9 18 2 20 3 26 7 Moment of Inertia for Brake Jg kgcm 5 56 5 56 5 56 5 56 Weight of Brake mg kg 1 6 1 6 1 6 1 6 Holding Torque of the Brake Mg Nm 32 32 32 32 Recommended Cable Cross Section for 4 4 4 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1180 1180 1180 1320 1320 BVxxxx 00 x 2 Table 46 Technical data for 8MSC6 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in de
85. POS servo drives Warning 8MS three phase synchronous motors are not allowed to be connected directly to the power mains they are only allowed to be operated in combination with ACOPOS servo drives 8MS Three phase Synchronous Motors User s Manual V 1 0 21 Chapter 2 Technical Data Technical Data 8MS Three phase Synchronous Motors Warning High temperatures can occur on the surface of the 8MS three phase synchronous motors gt 100 C If necessary protection against accidental contact should be installed 1 1 1 Cooling Types The three phase synchronous motors are available with different cooling types Cooling Type A Three phase synchronous motors with cooling type A are self cooling and have a long slim design The motors must be installed on the cooling surface flange Caution Free convection on the motor housing must be guaranteed Cooling Type C Three phase synchronous motors with cooling type C are based on motors with cooling type A They are separately cooled and the only difference is a fan module mounted in the area of the B side bearing The motors must be installed on the cooling surface flange Caution Make sure that the air inlet and outlet remain free and that heated air is not circulated back to the inlet area The built in fan module increases the rated torque My rated current Ix stall torque Mg and stall current Io by 30 as compared to the respective motors with cooling ty
86. S Three phase Synchronous Motors User s Manual V 1 0 1 19 3 Dimensions Technical Data Motor Data 8MSC6 Possible connection directions with special motor option reinforced A side bearing ooo for motors with EnDat encoder on motors with resolver 90 mm 210 64 L 32 A Side Flange Detail standard bearing Top amp S a o a co S E 12 22 L 190x190 3038 S 216x216 T i T T1 A AlN a Ae 17 473 FEE 88 ds ddat2 als Section DetallA A P 9 YA BB EE EE 3S H EE Byrd Shaft key ae A0 x 8 x 40 H Li LL 5 20 1 9 40 IU ow 3 5 a with holding brake Ls 7 With oil seal b E me A Side Flange Detail special motor option reinforced A side bearing EnDat Feedback Resolver Feedback Extension of Ky depending on the Motor Option mm 1 Model Number Ko L M Model Number Ko L M Holding oil Reinforced brake seal A side beari
87. The 8MS three phase synchronous motors are available with EnDat encoders and also with resolvers The encoder system is listed as part of the model number in the form of a 2 digit code dd 1 2 1 EnDat Encoder General Information EnDat is a standard developed by Johannes Heidenhain GmbH www heidenhain de incorporating the advantages of absolute and incremental position measurement and also offers a read write parameter memory in the encoder With absolute position measurement absolute position is read in serially the homing procedure is usually not required When necessary a multi turn encoder 4096 revolutions should be installed To save costs a single turn encoder and a reference switch can also be used In this case a homing procedure must be carried out The incremental process allows the short delay times necessary for position measurement on drives with exceptional dynamic properties With the sinusoidal incremental signal and the fine resolution in the EnDat module a very high positioning resolution is achieved in spite of the moderate signal frequencies used Technical Data Different types of EnDat encoders can be used depending on the requirements Description Order Code dd Eo E1 E2 02 E3 02 E4 3 E59 Encoder Type EnDat single EnDat multi turn EnDat single EnDat multi turn EnDat single EnDat multi turn turn turn turn Resolution 512 line 32 line 512 line Rec
88. a B 126 i 3 grey 0 14 mm E 83 bg Il 14 2 E Bi 13 X yellow 0 mm Lj sii 1 1 n 2 1 1 D 140 white 0 14 mm a 4 violet 0 14 mm DV 170 T i o 13 it 2 it T 8o Li black 0 14 mm E st I 14 2 x n 9o Li red 0 14 mm ub o 15 a ink 0 14 mm i Sense COM 4o E r p mm o 10 E 14 2 pog SENSE 5V 1o blue oe o 12 v 2o ne nc 6 3o4 nc nc 7 5c L ne nc 14 i nds 4 _ 6 e L ne 1 i Shield connected to oq nc ENN 5 plug housing Figure 57 Cable schematic for EnDat encoder cables 8MS Three phase Synchronous Motors User s Manual V 1 0 141 Chapter 4 Wiring Wiring Cables 2 3 Resolver Cables 2 3 1 Resolver Cable Construction o o Pos Pieces Description Note 1 1 Encoder cable 3x2x24 AWG 19 2 1 Circular connector 12 pin socket ASTA 021 FR 11 10 0035 000 3 1 DSUB housing 45 metal plated 9 pin plug 4 1 Kink protection 2 3 2 Pin Assignments Table 82 Resolver cable construction Circular connector Pin Description Function Pin DSUB plug 1 2 3 Cos Cosine input 3 4 Sin Sine input 4 5 Ref Reference output 5 3 7 Cos Cosine input inverted 7 8 Sola 8 Sin Sine input inverted 8 9 Kel 5 9 Ref Reference output inverted 9 10 11 12 142 Table 83 Pin assignments for resolver cable 8MS Three phase Synchronous Motors User s
89. a input 15 A Channel A 16 A Channel A inverted 17 D Data inverted Table 73 Pin assignments for EnDat encoder cable attachment 134 8MS Three phase Synchronous Motors User s Manual V 1 0 Wiring Pin assignments 8MS 1 2 2 Resolver Resolver Pin Description Function 1 2 3 Cos Cosine input 4 Sin Sine input 5 Ref Reference output 6 7 Cos Cosine input inverted 8 Sin Sine input inverted 9 Ref Reference output inverted 10 11 12 Table 74 Pin assignments for resolver encoder cable attachment 1 3 Fan Connection The fan connection is made using a terminal block in a terminal box on the fan housing next to the motor and encoder connection Figure 54 Terminal box for the fan power connection To guarantee stress relief for the connection cable the high strength cable gland on the terminal box cover must be installed correctly 8MS Three phase Synchronous Motors User s Manual V 1 0 135 Chapter 4 Wiring Wiring Pin assignments 8MS 1 3 1 Terminal Block Pin Assignments for 220 VAC Fan Image Pin Description Function 1 L1 Fan connection 220 VAC e e 2 N Fan connection 220 VAC 3 PE Protecti d conduct 1 2 3 4 rotective ground conductor 4 DeOVee Table 75 Terminal block pin assignments for 220 VAC fan 1 3 2 Terminal Block Pin Assignments for 24 VDC Fan 1 Image
90. adius of the connection cable 2 152 min flex radius of the connection cable 2 W mm 9 Min 18 Min 20 Table 68 Detailed dimensions for A Side B Side motor connection directions 1 Only B side connection direction available 2 For B amp R cables the min flex radius can be taken from chapter 2 Cables 3 This minimum distance must be met to ensure proper connection and removal of the connection cable 2 2 2 Encoder Connection Motor Size 2 3 4 50 e 7 8 T mm 32 U mm 86 V mm 86 min flex radius of the connection cable 2 W mm 3 Min 17 Table 69 Detailed dimensions for A Side B Side encoder connection directions 1 Only B side connection direction available 2 For B amp R cables the min flex radius can be taken from chapter 2 Cables 3 This minimum distance must be met to ensure proper connection and removal of the connection cable 1 Not available for motors with cooling type C 130 8MS Three phase Synchronous Motors User s Manual V 1 0 2 3 Outer Dimensions of the Connectors Installation Detailed Dimensions Size 1 8PM001 00 1 8PM002 00 1 Motor Connectors Size 1 5 8PM003 00 1 Encoder Connectors Size 1 8PE001 00 1 8PR001 00 1 69 Not for 8MSA8 97 Only for 8MSA8 60 For all motors 8MS Three phase Synchronous Motors User s Manual V 1 0 Table 70 Outer dimensions of the connectors 131 Chapter
91. anual The connection and environmental specifications must be met Danger Electronic devices are generally not fail safe If the servo drive fails the user is responsible for making sure that the motor is placed in a secure state 2 3 Transport and Storage During transport and storage devices must be protected from excessive stress mechanical load temperature humidity aggressive atmosphere Servo drives contain components sensitive to electrostatic charges which can be damaged by inappropriate handling It is therefore necessary to provide the required safety precautions against electrostatic discharges during installation or removal of servo drives 2 4 Installation The installation must take place according to the user s manual using suitable equipment and tools The devices are only allowed to be installed without voltage applied and by qualified personnel Before installation voltage to the switching cabinet should be switched off and prevented from being switched on again The general safety regulations and national accident prevention guidelines e g VBG 4 must be observed when working with high voltage systems 16 8MS Three phase Synchronous Motors User s Manual V 1 0 General Information Safety Guidelines Electrical installation must be carried out according to the relevant guidelines e g line cross section fuse protective ground connection 2 5 Operation 2 5 1 Protection Against Coming into Contact
92. aracteristic curve for 8MSA5X dd eeff 1 8MS Three phase Synchronous Motors User s Manual V 1 0 65 Chapter 2 Technical Data Technical Data Motor Data 8MSA5 8MSA5E dd eeff 1 80 T T T T T T n 3000 min E it 70 koss ccc lU degal d Soe 2977 66 coo Gr Gr n 4500 min Pe 3 i 60 sh ee wed ep GENE ew ee je seite UM ET E serat pute c NA atte adt EE AS aat b toes ees E Ac 4500 46 7 N o doe KIRT 4 3 40 N o E aol N 8000 88 1 EE SEE EEE TEEN DN 20 3000 17 5 CER EE 4 O _ 4500 13 5 G on ig 10 E Te ued 5 al N 3818 0 i 6486 0 0 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 DB version 30 Jun 2004 12 42 09 Speed min 66 Figure 23 Speed torque characteristic curve for 8MSA5E dd eeff 1 8MS Three phase Synchronous Motors User s Manual V 1 0 1 12 3 Dimensions Technical Data Motor Data 8MSA5 Top Bside 24K6 032k6 Possible connection directions with special motor option reinforced A side bearing 31 1 If a combinatio
93. assignments 8MS italianos 133 1 1 Motor cable attachment rrrronnnrnrnnnnnnnnnnronornvrnnnrrnnnnnnnnnnnnnenvnennnvnvrnnnnnnnnnnsnsesenennnrrnnnnn 133 1 1 18MSA2 8MSAP eud A ee an 133 112 8MSA8 e c 134 1 2 Encoder cable attachment 1 rnit sue i rng tva ces eet ode e n dns 134 T2T ENDAL sank I 134 1 2 2 eso riada 135 1 3 Fan COMNMection saka annan 135 1 3 1 Terminal Block Pin Assignments for 220 VAC Fan esee 136 1 3 2 Terminal Block Pin Assignments for 24 VDC Fan sse 136 A one RW NN 137 2 4 Motor Gables i mesi uUum ie eine niei Ee la 137 2 1 1 Motor Cable Construction eseeseeeennnnenneme e enne nnne emen 137 2 1 2 Pin assignments for 8CMxxx 12 1 BCMXXX 12 3 ssssssssssssseeeeeeee 138 2 1 3 Cable Schematic for SCMxxx 12 1 8CMxxx 12 3 eseeeeeen 138 2 1 4 Pin Assignments for 8CM xxx 12 5 rrnenrnnnvnnnvrnervrnnnenenrnrsnrernrrerrrnenrnrnrersrnsnrnnrnreenn 139 2 1 5 Cable Schematic for 8CMxxx 12 5 coococccccccccccnnanananananonononnonononononononnnnnnnnnnnnnananano nos 139 2 2 EnDat Encoder Cables ici ede set aac ook A on te anil a 140 2 2 1 EnDat Encoder Cable Construction ccccccccccnnnanananananananononononnnononononononnnanaanana rones 140 2 2 2 Pin Assigriments i Ii ie cer aa dc 140 2 2 3 Cable Schematic essen nnnnnnn nnns nennt nennen nnn 141 2 9 Resolver Gables nete ate eei s Reiten rer tpe t i ve ve e IP yu ek 142 2 3 1 Reso
94. ation to the reliability of our products in an industrial environment Certifications USA and Canada All 8MS three phase synchronous motors are tested and listed by Underwriters Laboratories a This mark is valid for the USA and Canada and eases certification of your machines and C US systems in these areas Europe All harmonized EN standards for the valid guidelines are met XX xC x kk 146 Table 85 International Certifications 8MS Three phase Synchronous Motors User s Manual V 1 0 Standards and Certifications Standards Definitions for Safety Techniques 4 Standards Definitions for Safety Techniques Stop Functions according to IEC 60204 1 11 98 electrical equipment for machines part 1 general requirements The following three stop function categories exist Category Description 0 Stop by immediately switching off the power to the machine drive elements i e uncontrolled stop 1 Acontrolled stop the power to the machine drive elements remains on until the stop procedure is completed The power is switched off after the stop is complete 2 A controlled stop the power to the machine drive elements is not switched off Table 86 Overview of stop function categories The necessary stop functions must be determined based on a risk evaluation for the machine Stop functions in category 0 and category 1 must be able to function regardless of the operating m
95. circuit Exceeding this value for a short time can cause irreversible damage demagnetize the magnet material Maximum Rotational Acceleration without Brake rad s Maximum acceleration of the motor without load and without brake Value for the dynamics of the motor corresponds to Mpx J Maximum Speed Nmax min Maximum motor speed This is a mechanical condition centrifugal force bearing wear Average Speed Naver min Average speed for one cycle Torque Constant Kr Nm A The torque constant determines the torque created by the motor with 1 Aim phase current This value applies at a motor temperature of 20 C When the temperature increases the torque constant is reduced generally to 10 96 When the current increases the torque constant is reduced generally starting at twice the value of the rated current Voltage Constant V 1000min The voltage constant determines the effective value phase phase of the reverse voltage EMF induced by the motor with a speed of 1000 min This value applies at a motor temperature of 20 C When the temperature increases the voltage constant is reduced generally to 5 When the current increases the voltage constant is reduced generally starting at twice the value of the rated current Stator Resistance Rooh Resistance measured in ohms between two motor leads phase phase at 20 C winding temperature On B amp R moto
96. cnnnnnnnnnnos 79 8CMOTO T25 kin esel eieaa a 111 GMSG4 you Gn ENG 89 8CMO010 12 8 etnies 112 8MSGS mmmmememememememeenenen 94 8CM015 12 1 e 111 OMS G6 nne teen edt 100 86M015 12 3 i eenensexensem 411 ARMS G Zs E 105 8CM015 12 5 rete 111 8PE001 00 1 sse 123 8CM015 12 8 ocoocconcccocccoonnconccnnnnonnncanncnnnonns 112 8PM001 00 1 uu 120 8CM020 12 1 NS teens 111 8PMO002 00 1 ssssesss 120 8CM020 12 3 cooococcccocncnoconacnnonnnincnnaranannnons 111 8PM0083 00 1 eeeeeee iin 120 8CM020 12 5 cccoccnccccooncoonnconncnnnnnnnncanncnnnonos 111 8PR001 00 1 sss 123 8MS Three phase Synchronous Motors User s Manual V 1 0 159 Model Number Index Model Number Index 160 8MS Three phase Synchronous Motors User s Manual V 1 0 MAMOT1 E
97. e synchronous motors makes it possible to easily meet conditions such as reducing the variety of parts guaranteeing ease of service and maintaining minimum requirements on space Figure 1 8MS three phase synchronous motors 8MS Three phase Synchronous Motors User s Manual V 1 0 11 General Information 8MS Three phase Synchronous Motors An optimally configured drive rounds off a successful design To meet this goal specialists are available in B amp R subsidiaries all over the world who are eager to share their know how in the area of mechatronics B amp R automation components the economical combination of mechanics electronics technology and innovation 1 1 Feedback Systems Specified to Meet your Needs The 8MS three phase synchronous motors are available with different encoder systems As standard they are equipped with EnDat encoders Depending on the application the customer can select between normal and high resolution encoders Both types are also available as multi turn encoders They allow operation without requiring homing procedures or additional measurement systems on the work piece The absolute encoder functions without a battery and is therefore absolutely maintenance free The 8MS three phase synchronous motors are also available with resolvers for machines with lower precision and speed requirements 12 8MS Three phase Synchronous Motors User s Manual V 1 0 General Information 8MS Three phase Sy
98. e 37 1 5 2 Example Order 2 sind eee aai ths 37 1 6 General Motor Datla Sios edet Pi eee nette engl es 38 1 7 Terminology and Formula Symbols c cceeceeeeeeeeeeeeeeeeeeeeeeseeeeeeeeseeeeaeeeeeeseaeeeeeeseatens 40 1 7 1 Connection Direction Bearing ccccscccceseeeesseeeeseeeeeeeeeeecneeesneeeeseeeessneeessneesenaes 40 1 7 2 Definitions for Maximum Shaft Load Diagrams eene 40 1 7 9 Formula Symbols 5 neu ee HER e bue e hdd ladd 40 8MS Three phase Synchronous Motors User s Manual V 1 0 7 Table of contents 1 8 Motor Data Overview Cooling Type A sssssseseeeeeeennneee nennen 43 1 9 Motor Data 8MSA2 eee ee cede eret to Eee ee ee eee 48 1 9 1 Technical Data reiten se cdt 48 1 9 2 Speed Torgue Characteristic Curves with 400 VAC Supply Voltage 49 1 9 3 DIMENSIONS cire n rt er e sr cn Pon c eve e Fes d dr ia Cau rae ae P vea an 51 1 9 4 Maxim m Shaft load iaa 52 1 10 Motor Data 8MSA3 oooocccccccccncnccconoconinanananonononononnnnnnnononnnononnnnnnnnnnannn nono A YF FF FFF FFF Fun 53 1 103 Techinical Data o p is 53 1 10 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 54 1 10 93 DIMENSIONS Cosina a aaa labia 56 1 10 4 Maximum Shaft Load occccccnnnnnnncooononononcnnnnononononononcnnananonon nono no nnnnnnnnn rca nono nennen nnne 57 1 11 Motor Data 8MSAM uen aeo eite ee iD uyd Ae 58 1 11 1 Technical Data 1a rie entre e
99. earing have increased values in relation to motors with standard bearings for the following dimensions Flange dimensions Motor shaft dimensions Total length of the motor The exact dimensions can be found in the motor data for the respective 8MS three phase synchronous motors see section 1 9 Motor Data 8MSA2 to section 1 20 Motor Data 8MSC7 1 Other special options must be arranged with B amp R 2 00 should only be entered if no special motor options are listed but at the same time a motor version is specified 34 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Three phase Synchronous Motors 8MS 1 4 2 24 VDC Fan 24 VDC Fan Reinforced A Side Bearing All 8MS three phase synchronous motors with cooling type C can also be delivered with fans with an operating voltage of 24 VDC The technical data for the 24 VDC fans can be found in the table 39 Technical data for fans on Page 88 A combination of special motor options 24 VDC fan and reinforced A side bearing is also possible 8MS Three phase Synchronous Motors User s Manual V 1 0 35 Chapter 2 Technical Data 1 5 Order Key ff g Special Motor Option see section 1 4 Special Motor Options on Page 34 1 00 No special motor options 2 OG Reinforced A side bearing 50 24 VDC fan 9 5C 24 VDC fan reinforced A side bearing 9 1 S
100. easures are implemented 1 1 Safety related parts must be designedand Caution built so that only reliable components and safety principles are used An error can cause the safety function to fail e g preventing short circuits by using sufficient distances reducing the probability of errors by over dimensioning components defining the failure route closed circuit current principle etc 2 1 Safety related parts must be designed so Caution that their safety functions are checked in suitable intervals by the machine controller An error between checks can cause the safety function to fail If the safety e g automatic or manual check during start function fails it will be recognized during up the check 3 2 Safety related parts must be designed so Caution that individual errors do not cause the safety function to fail Individual errors should if The safety function remains active when possible be recognized the next time or an error occurs Some but not all errors before the safety function is required are recognized A buildup of errors can cause the safety function to fail 4 3 Safety related parts must be designed so Information The safety function remains active when an error occurs Errors are recognized in time to prevent the safety function from failing Table 87 Safety category overview 1 To prevent confusing EN 951 1 categories with IEC 60204 1 stop categories the term safety categories was used
101. ection direction The motor should also be equipped with a holding brake a smooth shaft end an oil seal and a 512 line EnDat multi turn encoder The code dd for the encoder system is EO see table 4 Technical data for EnDat encoders on Page 24 The code ee for the other options rated speed oil seal holding brake keyed shaft and connection direction is W2 see table 10 Order key code ee for the motor options on Page 33 Therefore the model number for the motor required is 8MSA5X E1 W200 1 1 1 This motor does not have any special motor options 00 is entered in the product ID instead of the code for the special motor options ff because a motor version 1 must be specified 8MS Three phase Synchronous Motors User s Manual V 1 0 37 Chapter 2 Technical Data Technical Data Three phase Synchronous Motors 8MS 1 6 General Motor Data Description Cooling Type A Cooling Type C General Information C UR US Listed Yes Electrical Characteristics Number of Poles 6 poles Mains Input Voltage on Servo Drive 3 x 400 VAC 3x 480 VAC 10 Connection Technology Circular connector from Intercontec Motor Connector Size 1 BMSA8 Size 1 5 Encoder Connection Size 1 Thermal Characteristics Insulation Class according to IEC 60034 1 F Methods of Cooling according to IEC 60034 6 IC code Self cooling No separate surface cooling IC4A0A0 Separately cooled Surface c
102. ection from BUS ticas ideo Tonn ED DS DDR ci 19 2 6 Safety NOCES M 19 Chapter 2 Technical Data eere 21 1 8MS Three phase Synchronous Motors ccccoccccocccocononcconcnnnncnoncnnnn cnn nn conc LLE rn cnn ncnnn cnn nenne 21 1 1 General Description ai iris dean heii da FWD UD cds 21 TAA Goolitig POS EE ato 22 1 1 2 S Z8S nu Gn WG RR ee 22 LS Lengths sara addere aan 23 1 2 Motor Encoder Systems diee dai 24 1 21 EnDatEncoder miocardio ii ges 24 1 2 2 Resoly8r iia ia 25 1 3 Motor OPtONS sitiado diia ale 26 1 3 1 Rated Speed A dete ade dies eet baie Yd angikk gre eb dte due Ede eee 26 1 972 Gil Seal xit mese EROR e eese 27 1 3 3 Holdirig Brake cate ect tete ertet eme at eas 27 1 3 4Type of Motor Shaft lines iesu IU IER RR RR RR 28 1 3 5 Load Capacity of the Shaft End and Bearing sse 29 1 3 6 Connection Direction sunne inci adele oed Lese eite eite de est decens 32 1 3 7 Determining the Order Code for Motor Options ee oooooocncccnccnonicaccconcnnanccnnncnnnos 33 1 4 Special Motor Options ici cn regen dece ice LL x vea eid e WY GN con 34 1 4 1 Reinforced A Side Bearing rrmrenrnnnrnnnrnnnnvnnnvenrvnnnnrnnnrensnnnennnnnrensnnnennnenrensnnnennnensee 34 1 4 2 24 VDC Fan 24 VDC Fan Reinforced A Side Bearing ssuuus 35 1 5 Order Key 1 osi o eleg ue e D Ie eee e HERR ME 36 1 5 1 Example Order dci eee ell y ated Suet ee aiu st
103. ed axial force F 507N amax amax Table 48 Maximum shaft load for 8MSC6 104 8MS Three phase Synchronous Motors User s Manual V 1 0 1 20 Motor Data 8MSC7 1 20 1 Technical Data Technical Data Motor Data 8MSC7 8MSC7S dd eeff 1 8MSC7M dd eeff 1 8MSC7L dd eeff 1 Rated Speed ny min 3000 3000 3000 Rated Torque My Nm 26 29 9 33 8 Rated Power Py KW 8 17 9 39 10 62 Rated Current ly A 18 33 21 84 2249 Stall Torque Mo Nm 33 8 41 6 52 Stalled Current l A 21 97 27 64 31 12 Peak Torque Mmax Nm 78 96 120 Peak Current Imax A 65 9 82 9 93 Maximum Rotational Acceleration 11642 11852 11881 without Brake a rad s Maximum Speed nmax min 6000 6000 4500 Torque Constant Kr Nm A 1 54 1 51 1 67 Voltage Constant Kg V 1000 min 93 91 101 Stator Resistance Ropp O 0 46 0 3 0 27 Stator Inductance Lapp mH 5 1 3 7 3 4 Electrical Time Constant tg ms 11 09 12 33 12 59 Thermal Time Constant tinerm min 60 67 70 Moment of Inertia without Brake J kgcm 67 81 101 Weight without Brake m kg 22 3 26 2 32 Moment of Inertia for Brake Jg kgcm 5 56 5 56 5 56 Weight of Brake mg kg 1 6 1 6 1 6 Holding Torque of the Brake Mg Nm 32 32 32 Recommended Cable Cross Section for 4 4 4 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1320 1320 1320 8Vxxxx 00 x 2 Table 49 Technical data for 8MSC7
104. ed with a rated speed of 6000 min 8MS Three phase Synchronous Motors User s Manual V 1 0 33 Chapter 2 Technical Data Technical Data Three phase Synchronous Motors 8MS 1 4 Special Motor Options 8MS three phase synchronous motors can be delivered with the following special motor options depending on the cooling type size and length 1 Reinforced A side bearing 24 VDC fan 24 VDC fan reinforced A side bearing The respective special motor option is listed as part of the model number in the form of a 2 digit code ff If no special motor options are required enter nothing or 00 for ff 2 1 4 1 Reinforced A Side Bearing 8MS three phase synchronous motors with special motor option reinforced A side bearing can handle increased radial and axial forces F Fa on the end of the shaft Information to determine permissible values of F and Fy can be taken from the motor data for the respective 8MS three phase synchronous motors see section 1 9 Motor Data 8MSA2 to section 1 20 Motor Data 8MSC7 The following motor sizes are available with special motor option reinforced A side bearing Available for Motor Size Special Motor Option Code ff 2 3 4 5 6 7 8 Reinforced A side bearing 0C me Yes Yes Yes Yes Table 11 Available motor sizes for special motor option reinforced A side bearing Information Motors with special motor option reinforced A side b
105. en 123 3 3 1 Order Data cccccccccccccncnnnnnnanananoncnonononcnnnnnononononnnnnnnn non nnnnnnnnnnnnnnnnnn nara nnnnnannnn een 123 3 3 2 Technical data for EnDat connector 8PE001 00 1 rrrrrrrrrrrerrrrrrorrnrnsnrnnnnnnnnnnnnnner 124 3 3 3 Technical data for resolver connector 8PR001 00 1 rrnrrrvvvvnrnrrrnrnrnnnnnnnnnnnnvnnnnr 125 Chapter 3 Installation eere 127 i General Information et NF y Y daa a id 127 1 1 Mounting the Drive Elements smennnrrrnnnnvornnvnnnnnrnnnnnnnensnvnnnnnvnnnnnnnnnrnnnnnnvnvnenennnensnnnnne 127 1 2 Gomection Plug ali Ra ahs 128 2 Detailed Dimensions oocccccccnnccccconcnnonnnnnnnnnnnnnnnnnnonnnnnnnnnnonnnnnnonononnnnnnrnnnnnnnnononnnnonnnnrennnnns 129 2 1 Detailed Dimensions for Top Connection Direction eeeeeeee 129 2 1 1 Motor Connection ccccccccccnnnnanananononcnononnnnnonononononanananonnonononnnnnnnnnncn LL na nennen nnne Hu 129 2 4 2 Encoder Gonriectiorn vu dre rekene itte eee itr e aee it 129 2 2 Detailed Dimensions for A Side B Side Connection Directions 130 2 2 1 Motor Gonnection e Secs roe EE c tee OE d e dE ec qp Dee dee ce uem erae eines odd 130 2212 Encoder Cornfection ii amber dk 130 2 3 Outer Dimensions of the Connectors eseeeee ener nennen 131 8MS Three phase Synchronous Motors User s Manual V 1 0 9 Table of contents Chapter 4 Wiring comisaria 133 1 Pin
106. ength of time if the environmental conditions are correct Table 14 Formula Symbols 40 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Three phase Synchronous Motors 8MS Term Symbol Unit Description Stall Torque Mo Nm The stall torque is output by the motor at the speed ny and when the stall current is being drawn This is possible for any length of time if the environmental conditions are correct The speed ng must be high enough so that the winding temperature in all windings is uniform and stationary no 50 min for B amp R motors The continuous torque is reduced while stationary Stall Current The stall current is the effective value of the phase current current in the motor supply line for the generation of the stall torque at the speed no This is possible for any length of time if the environmental conditions are correct The speed ny must be high enough so that the winding temperature in all windings is uniform and stationary ny 50 min for B amp R motors The continuous current is reduced while stationary Peak Torque M max Nm The peak torque is briefly output by the motor when the peak current is being drawn Peak Current The peak currentis the effective value of the phase current current in the motor supply line for the generation of the peak torque Only possible for a short time The peak current is determined by the magnetic
107. er cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 43 Chapter 2 Technical Data Technical Data Motor Data Overview Cooling Type A 5 5 E 3 3 3 3 3 a 5 2 5 5 a 5 co co co co Rated Speed ny min 4500 6000 3000 4500 6000 3000 4500 6000 3000 4500 6000 Rated Torgue My Nm 2 18 25 24 16 2 3 1 9 1 2 4 6 4 1 3 Rated Power Py kW 0 94 1 13 0 79 0 99 1 01 0 72 0 90 0 75 1 45 1 93 1 88 Rated Current ly A 2 2 23 1 82 24 24 1 85 2 25 1 75 3 75 44 4 25 Stall Torque Mg Nm 25 3 26 5 3 Stalled Current Ip A 2 61 3 02 2 08 2 9 3 66 1 92 2 76 3 21 4 11 5 34 6 82 Peak Torque Mma N
108. er or smaller Table 40 Technical data for 8MSC4 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line hin the specified terminal cross section range and can be obtained from B amp R in the or if more than double the stall torque is required during the acceleration phase the ly a guideline detailed inspection of the corresponding speed torque characteristic The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 89 Chapter 2 Technical Data Technical Data Motor Data 8MSC4 1 17 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSC4S dd eeff 12 T T T T T T T T 10 4 2149 1 4 47 10 4 7 2 4 ny 3000 min 0 10 4 2149 10 4 POD ist ee 0 4 n 4500 min 40 Pi seo AG un E CILE as n 6000 min NS bw N N i eL byste Mesa p o N E 5 S000 Be 4500 7 51 N N ra EID Qaeda s N nee Ne g NS o N 6000 5 28 4 0 3 38 pers Mette I i N N 4500 2 47 Bi as N br A MY REN ERR NY ddyd CE C am Uu inr FM NR y A ee o SN i 60001569 I N 4864 0 US 6973 0 N 8092 0 0 L 1 d sy 0 1000 2000 300
109. ervo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 47 Technical Data Motor Data 8MSA2 1 9 Motor Data 8MSA2 1 9 1 Technical Data 8MSA2S dd eeff 8MSA2M dd eeff 8MSA2L dd eeff 8MSA2X dd eeff Rated Speed ny min 6000 6000 6000 6000 Rated Torgue My Nm 0 18 0 35 0 53 0 68 Rated Power Py kW 0 11 0 22 0 33 0 43 Rated Current ly A 0 43 0 62 0 86 1 05 Stall Torque Mo Nm 0 2 0 4 0 6 0 8 Stalled Current l A 0 44 0 67 0 93 1 15 Peak Torque Mmax Nm 0 8 1 6 24 3 2 Peak Current Imax Al 1 9 29 4 5 Maximum Rotational Acceleration 133333 200000 218182 246154 without Brake a rad s Maximum Speed nmax min 12000 12000 12000 12000 Torque Constant Kr Nm A 0 46 0 60 0 65 0 70 Voltage Constant Kg V 1000 min 275 36 39 42 Stator Resistance Ropp O 99 5 50 32 24 5 Stator Inductance Lapp mH 54 40 29 2
110. es 108 E Encoder Cables A eee hae 115 140 Resolver eee 117 142 Encoder Connectors EnDat eeeeeeeueeuue i i ee 123 140 Resolver re GWY 123 142 EnDat Cables Cable Schematic 141 Order Data iii Der RID 115 Pin Assignments sess 140 Ile c r 140 Technical Data 115 155 Index Index EnDat Connector Order Data Pin Assignments Technical Data F Fan Modules Overview Fans Connection Pin Assignments 220 VAC Operating Voltage 24 VDC Operating Voltage Formula Symbols G Guidelines H Holding Brake Functionality Lifespan cycles Technical Data Installation L Lengths see Motors Maximum Shaft Load Motor Cables Cable Schematic Order Data Pin Assignments Structure Technical Data Motor Characteristic Curves 8MSA2 Motor Connectors Order Data Pin Assignments Technical Data Motor Data see Technical Data Motor Data General Motors Cooling Types Danger Warning Dimensions see Dimensions Encoder Systems Example Order Holding Brake Installation Lengths Motor Data Cooling Type A Cooling Type C Order Key Safety guidelines Sizes Storage Terminology 8MS Three phase Synchronous Motors User s Manual V 1 0 PANS POM aims 16 O Oil Seal see Options for Standard Motors Options for Standard Motors Connection Direction 32 Determining the Order Code 33
111. esigned for use with ACOPOS servo drives 8V1180 00 x and 8V1320 00 x and motor sizes 2 to 7 3 Standard fabrication designed for use with ACOPOS servo drives 8V1640 00 x and 8V128M 00 x and motor size 8 112 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Cables 2 2 2 Technical Data 1 5 and 4 mm motor cables Product ID Motor Cables 1 5 mm Motor Cables 4 mm General Information Cable Cross Section 4x 1 5 mm 2 x 2 x 0 75 mm 4x4mm 2x2x 1mm Wire Insulation Special thermo Durability Oil resistant according to VDE 0472 part 803 as well as standard hydraulic oil Certification UL AWM Style 20669 90 C 600 V E63216 and CSA AWM I II A B 90 C 600 V FT1 LL46064 Conductor Power Lines 1 5 mm tinned Cu wire 4 mm tinned Cu wire plastic material Wire Colors Black brown blue yellow green Signal Lines 0 75 mm tinned Cu wire 1 mm tinned Cu wire Wire Insulation Special thermoplastic material Wire Colors White white red white blue white green Cable Structure Power Lines Stranding No Shielding No Signal Lines Stranding White with white red and white blue with white green Shielding Separate shielding for pairs tinned Cu mesh optical coverage gt 85 and foil banding Cable Stranding With filler elements and foil banding Cable Shielding Tinned Cu mesh optical coverage
112. ge 80 1 15 93 DIMENSIONS O 82 1 15 4 Maximum Shaft Load eem etie eee Debet en ies e Eee 83 1 16 Motor Data Overview for Cooling Type C ooococcccccnccnonicocccnncncanccancconnncnnccnncnnnncnnnn cnn 85 1 16 Fan Modules i ecciesie terere ce tale e ta ce rer et ve rccte 88 T T7 Motor Data 8MS O4 hoc Bede 89 taria Technical Data za oie eb Soden prre Ec ri Db e Peter eed efr IE er vg E b Pria lia 89 1 17 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 90 1473 DIMENSIONS hana AH HE cacaos 92 1 17 4 Maximum Shaft Load uan dei 93 1 18 Motor Data 8MSO5 ccccccccccccncocccononinananannnnononononnnnnnnnnnnnnnnnonnnnnnnnnnn non tern Y FF FF assa FFF in 94 AAS T Technical Datacenter PRECOR Num Na patere oes ci cdd 94 1 18 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 95 1 19 93 DIMENSIONS edo s rx ra eno o Ga EON TR ECTS 98 8MS Three phase Synchronous Motors User s Manual V 1 0 Table of contents 1 18 4 Maximum Shaft Load n sohorna ni aaia daea 99 119 Motor Data 8MSGO iR N 100 T191 Technical Data eieaa aii a 100 1 19 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 101 1 19 39 DIMENSIONS escindida inner dae 103 1 19 4 Maximum Shaft Load asins na aa LL LL LL LL LLUN 104 1 20 Motor Data 8MSO7 sT aee aaa aa aar Aa at Eaa aeaii a iiiad aiana iieii 105 1 20 1 Technical Data Si tren debite E
113. gt 85 and wrapped in isolating fabric Outer Sheathing Material PUR Color Orange similar to RAL 2003 flat Labeling BERNECKER RAINER 4x1 5 2x2x0 75 FLEX BERNECKER RAINER 4x4 042x2x1 5 FLEX Electrical Characteristics Conductor Resistance Power Lines lt 14 Q km lt 5 2 Q km Signal Lines lt 29 Q km lt 14 Q km Insulation Resistance gt 200 MQ per km Isolation Voltage Wire Wire 3kV Wire Shield 1kV Operating Voltage Max 600 V Mechanical Characteristics Temperature Range Moving 10 C to 70 C Static 20 C to 490 C Outer Diameter 12 8 mm x 0 4 mm 15 8 mm 0 5 mm Flex Radius 96 mm 118 5 mm Speed 4 m s Acceleration 60 m s Flex Cycles 2 3 000 000 Weight 0 26 kg m 0 45 kg m 8MS Three phase Synchronous Motors User s Manual V 1 0 113 Table 53 Technical data for motor cables 1 5 and 4 mm Chapter 2 Technical Data Technical Data Cables 10 and 35 mm motor cables Product ID Motor Cables 10 mm Motor Cables 35 mm General Information Cable Cross Section 4x10 mm 2 x 2 x 1 5 mm 4x35 mm 2 x 2 x 1 5mm Durability Oil resistant according to VDE 0472 part 803 as well as standard hydraulic oil Certification UL AWM Style 20669 90 C 600 V E63216 and CSA AWM I II A B 90 C 600 V FT1 LL46064 Conductor Power Lines 10 mm tinned Cu wire 35 mm tinned Cu wire Wire Insulation Special thermoplastic material Wire Colors Black brown
114. he direction of the B flange should be prevented because these forces can cause encoder errors 8MS Three phase Synchronous Motors User s Manual V 1 0 31 Chapter 2 Technical Data Technical Data Three phase Synchronous Motors 8MS Determining Permissible Values for F and F4 Information to determine permissible values of F and Fy can be taken from the motor data for the respective three phase synchronous motors see section 1 9 Motor Data 8MSA2 to section 1 20 Motor Data 8MSC7 Permissible values are based on a bearing lifespan of 20000 h bearing lifespan calculation based on DIN ISO 281 Warning Simultaneously loading the shaft end with the maximum values of F and F is not allowed Contact B amp R if this occurs 1 3 6 Connection Direction 8MS three phase synchronous motors can be delivered with up to three different connection directions depending on the cooling type and size Cooling Type A Connection Direction Available for Motor Size 2 3 4 5 6 7 8 Top Yes Yes Yes Yes Yes Yes Yes A Side Yes Yes Yes B Side Yes Yes Yes Yes Yes Yes Yes Table 9 Available connection directions Cooling Type C Generally for motors with cooling type C only the top connection direction is available 32 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Three phase Synchronous Motors 8MS 1 3 7 Determining the Order Code for Motor Options ee The respecti
115. he smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 can be obtained from B amp R in the ined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the lected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic 87 Technical Data Motor Data Overview for Cooling Type C 1 16 1 Fan Modules Overview The fan modules used are size dependant and available for two different operating voltages Fans For Motor 8MSC4 8MSC5 8MSC6 8MSC7 Manufacturer Papst Internet Address www papst de Manufacturer s Product ID 220 VAC Operating Voltage 4650Z 5958 24 VDC Operating Voltage 4184NGX 5214NM Tabelle 38 Overview of fan modules 1 Fans with 24VDC operating voltage are special motor options Technical Data Manufacturer s Product ID 220 VAC Fan 24 VDC Fan 4650Z 5958 4184NGX 5214NM General Information C UL US Listed Yes Fan Type AC fan with external AC fan with internal DC fan with electronically commutated external rotor shaded pole rotor shaded pole rotor motor motor motor Rotor Bearings Sintec sleeve bearings Ball bearings Sintec sleeve bearings Ball bearings Protection IP20 Power mains connection Rated Voltage 230 VAC 6 10 24 VDC 25 50 24 VDC 16 96 50 96 Nominal Frequency 50
116. hnical data for 8MSA7 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque is required during the acceleration phase the next larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 74 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSA7 1 14 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSA7S dd eeff 90 T T T T T T n 3000 min Son ix dd eel 4500 min f 4500 76 N E E A MN NE E ae Z N 7 9 14 g X 4 o 4500 14 5 ON CA EE ENN PT EE P 4270 0 6386 0 g Np 427000 6386 0 0 1000 2000 3000 4000 5000 6000 7000 TChar version 010
117. hout Brake a rad s Maximum Speed nmax min 1 6000 6000 6000 4500 3600 3600 3600 3600 Torque Constant Kr Nm A 1 69 122 1 54 1 03 1 51 1 19 1 67 1 84 1 90 2 45 246 Voltage Constant Kg V 1000 min 102 74 93 62 91 72 101 111 115 148 149 Stator Resistance Roy O 0 31 0 16 0 46 0 2 0 3 0 19 0 27 0 25 0 13 0 12 0 09 Stator Inductance Laph mH 5 6 3 5 1 2 2 3 7 2 2 3 4 5 7 3 3 3 7 28 Electrical Time Constant t ms 18 06 18 75 11 09 11 12 33 11 58 12 59 22 8 25 38 30 83 31 11 Thermal Time Constant term min 70 60 67 70 47 65 79 90 Moment of Inertia without Brake J kgcm 29 5 67 81 101 76 1 113 6 152 6 190 1 Weight without Brake m kg 26 7 22 3 26 2 32 41 56 73 89 Moment of Inertia for Brake Jp Kgcm 5 56 5 56 5 56 5 56 53 53 53 53 Weight of Brake mg kg 1 6 1 6 1 6 1 6 5 35 5 35 5 35 5 35 Holding Torque of the Brake Mg Nm 32 32 32 32 130 130 130 130 Recommended Cable Cross Section for 4 4 4 4 4 4 10 10 B amp R Motor Cables mm 1 Recommended ACOPOS Servo Drive 1180 1320 1180 1320 1320 1320 1320 1320 1640 1640 8Vxxxx 00 x 2 Table 15 Motor data overview for cooling type A cont 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended s
118. iations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 63 Chapter 2 Technical Data Technical Data Motor Data 8MSA5 1 12 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSA5S dd eeff 1 25 T T T T T T n 3000 min ny 4500 min 0 19 8 1752 19 8 gt 2584 19 8 BO ee ps AA mE DUCI abated ea O A O 2 NS No E 15 a 4 z gt 9 s g 3000 12 3 10 Bp alee 4500 1123 ned ee ees oe ee aes bee a N 8000 5 7 4500 5 2 2t Beas eA e bU sp te De Sheet AA arde N i Nos N 4495 0 i 63710 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 a DB version 30 Jun 2004 12 42 09 Speed min Figure 19 Speed torque characteristic curve for 8MSA5S dd eeff 1 8MSA5M dd eeff 1 35 T T T T T T 0 31 5 1768 31 5 2995 31 5 n 3000 min t t N m SN i ny 4500 min p IE NS 85 pode Lae Pad ses Besse I ull ux 5 ee FRO LE ERE 48000224 Ny YY YDY S Ni S 15 E SY HU E E eat edes Ee rel 8 M N 10 MS gts I 4500 7 2 N p na NE 5 dab s 7 M 6489 0 0 i i i i i 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 DB version 30 Jun
119. ic for 8CMxxx 12 1 8CMxxx 12 3 Motor Plug Wire Tip Sleeves 1o is blue 1 5 4 mm m oou 6 X brown 1 5 4 mm E T a E black 1 5 4 mm EE 20 HE yellow green 1 5 4 mm E ate a um white 0 75 1 mm PER M gea ea TEE J whitered 0 75 1 mm3 111 Bo aS v o T Co mit white blue 0 75 1 mm Att P ng tt TE white green 0 75 1 mm E gun wow te All shields connected to the plug Figure 55 Cable schematic for motor cables 8CMxxx 12 1 8CMxxx 12 3 138 8MS Three phase Synchronous Motors User s Manual V 1 0 Wiring Cables 2 1 4 Pin Assignments for 8CMxxx 12 5 Circular connector Pin Description Function U U Motor connection U V V Motor connection V W W Motor connection W E PE Protective ground conductor 1 T Temperature 2 T Temperature B Brake B Brake Table 79 Pin assignments for motor cables 8CMxxx 12 5 2 1 5 Cable Schematic for 8CMxxx 12 5 Motor Plug Wire Tip Sleeves blue 10 mm ue E i rr d brown 10 mm E Vo i o V E 2 bag r E black 10 mm it oW BN 2 E ro i yellow green 10 mm i gt PE T Nc white 1 5 mm e ate Erg i 2 ee Su Lj i white red 1 5 mm E i oT UAI white blue 1 5 mm EB FEET 3 c rity i 2 Lat M a x white green 1 5 mm a a o B All shields connected to the plug Figure 56
120. in the text shown above for EN 954 1 categories 148 8MS Three phase Synchronous Motors User s Manual V 1 0 Standards and Certifications Standards Definitions for Safety Techniques Selecting the suitable safety category must be done separately for each ACOPOS servo drive or for each shaft based on a risk evaluation This risk evaluation is a part of the total risk evaluation for the machine The following risk graph according to EN 954 1 Appendix B provides a simplified procedure for risk evaluation Safety Category according to IEC 954 1 B 1 2 s Safety integrity level SIL according to IEC 61508 2 Sc 0000 000 90 Starting point for the risk evaluation of the safety related parts of the controller B 1t04 Safety categories for safety related parts of controllers Preferred categories e Possible categories which require extra measures O Measure which may be over dimensioned with regard to the actual risk Figure 59 Risk graph according to EN 954 1 Appendix B Begin at the starting point shown and follow the parameters S F and P to the safety category to be used Parameter S Seriousness of injury 1 Light usually reversible injury S2 Serious usually irreversible injury Parameter F Frequency and or duration of the danger exposure FA Seldom to slightly more frequent and or short exposure duration
121. inal block pin assignments for 24 VDC fan seeeees 136 Motor cable construction oooooncccnccnnnnccncnonncnnonncnnnnnnnnnnnononononnnnonnrnnnonononnnononons 137 Pin assignments for motor cable 8CMxxx 12 1 8CMxxx 12 3 sss 138 Pin assignments for motor cables 8CMxxx 12 5 sse 139 EnDat encoder cable construction esee 140 Pin assignments for EnDat encoder cables seeeeeeee 140 Resolver cable construction ccccccconocononononccnonononncncnononnnnnonononnnnnnnnnonnnnononinnnns 142 Pin assignments for resolver cable sseeeen 142 Valid standards for servo motors cccccecceceeceeesesssececeeeeeeeseuaesaneseeeeeeesenees 145 International Certifications eeeeeeeeeeennnenn nnne 146 Overview of stop function categories ssseeennes 147 Safety category overview sssssssseseeeneeneeneren nennen enne 148 Parameters S F and P lead you to the safety category to be used 149 8MS Three phase Synchronous Motors User s Manual V 1 0 Numerics 8MS Three phase Synchronous Motors 21 8MSA2 coUe etie 48 SMSAS secu ee 53 8MSA4 i E NM M I 58 BMSAD ts 63 BMSA Dai an nee bee 69 SMSAT ht et othe a E 74 8MSASB xti voe pte de aeo Mo fan ot abe te 79 8MSO4 ws ince et bete 89 8MSCS ii ka dete d tede poeni 94 8MSOO un GYG veces 100 8MSQT ien A De Ri ere
122. iter tci deste 79 8MSAS dimerisloris te I NG petet dd 82 Maximum shaft load for 8BMSAS8 c ccccceecsssecceeeeeeeeeeeeecececsesenessausaeaueneeeaueeeas 83 Motor data overview for cooling type C 85 Motor data overview for cooling type C cont sseee 86 Motor data overview for cooling type C cont seee 87 Overview of fan modules seeeeennnnnnmm mnn nennen nennen 88 Technical data for fans cccsccccceecceceeceeaseesssseecceccesceceeaueesnsesseceeeeseeeeeseeanaaeens 88 Technical data for 8MSC4 oooocccnnnnnnncnonaoononnnnncnnnnononononnnnanananano nono nnnnnnnnnnnnncnnananns 89 8MSG4 dimenslons ii hs 92 8MS Three phase Synchronous Motors User s Manual V 1 0 153 Table Index Table Index Table 48 Table 49 Table 50 Table 51 Table 52 Table 53 Table 54 Table 55 Table 56 Table 57 Table 58 Table 59 Table 60 Table 61 Table 62 Table 63 Table 64 Table 65 Table 66 Table 67 Table 68 Table 69 Table 70 Table 71 Table 72 Table 73 Table 74 Table 75 Table 76 Table 77 Table 78 Table 79 Table 80 Table 81 Table 82 Table 83 Table 84 Table 85 Table 86 Table 87 Table 88 Table 89 Table 90 Table 91 Table 92 Table 93 Table 94 154 Maximum shaft load for 8MSC4 msnnnnnvrrrrrrnvvnnvnvvnnvernennnrnrnrnrsrsrsrrrrrrrevvevennevssserse 93 Technicaldata for SMS C5 unne ee Roe ee 94 8MSC5 dimensions ccccc
123. ith B amp R Automation Studio TM In addition to start up assistance routine service work is also made easier and motors can be exchanged without having to take extra time to set parameters 1 3 Smooth Surface The special construction of the surface of the 8MS three phase synchronous motors allow them to be used in applications for the food and beverage branch Depressions where liquid could collect were deliberately avoided 1 4 Connection Technology The uniform connection technology the prefabricated cables and the embedded parameter chip described above allow plug and play operation of the power transmission system 8MS Three phase Synchronous Motors User s Manual V 1 0 13 Chapter 1 General Information General Information 8MS Three phase Synchronous Motors 1 5 Custom Configurations B amp R has already developed successful projects where a custom drive configuration was required An example is direct attachment of a pulley to the motor shaft Using bearings that withstand the high radial forces required by the construction allows the motor and belt drive to be easily installed High alloy steel is used to keep the shaft diameter small for trouble free mounting of small belt disks in spite of heavy loads An enthusiastic customer hit the nail on the head We are killing two birds with one stone by using this solution Easier design smaller installation dimensions exemplary friendly service and all that with lower costs
124. lding Brake All 8MS three phase synchronous motors can be delivered with a holding brake It is installed directly behind the A flange on the motor and is used to hold the motor shaft when no power is applied to the servo motor Functionality The holding brake is controlled by the ACOPOS servo drive It uses permanent magnets that are demagnetized when 24 VDC is applied to a magnet winding This releases the brake The brake is designed as a holding brake It is not allowed to be used to for operational braking If these conditions are met the brake has a lifespan of approximately 5 000 000 cycles opening and closing the brake again is one cycle Loaded braking during an emergency stop is allowed but reduces the lifespan Information The required brake holding torque is determined based on the occurring load torque If the load torque is not sufficiently known it is recommended to assume a safety factor of 2 8MS Three phase Synchronous Motors User s Manual V 1 0 27 Chapter 2 Technical Data Technical Data Three phase Synchronous Motors 8MS Warning The holding brake is not intended for normal braking The holding brake does not provide protection for personnel The maximum motor torque far exceeds the holding torque Technical data for the standard holding brake Size of Motor Description 2 3 4 5 8 Holding Torque Mg Nm 18 4 8 15 32 130 Installed Load Pon
125. llation Installation General Information Caution The bearing elements are not allowed to be subject to shocks or impacts Incorrect handling will cause the lifespan of the bearings to be reduced or the bearing to be damaged The axial forces F4 permitted during the installation of gearboxes pinion gears couplings etc depend on the motor size and can be found in the following table Motor Size Permitted Axial Force F N Standard Bearing Special Motor Option Reinforced A Side Bearing 2 200 3 200 4 350 700 5 500 800 6 500 800 T 500 8 700 1200 Table 65 Axial forces permitted during installation Caution When installing drive elements on the motor shaft avoid a hyperstatic arrangement of the motor shaft bearings The tolerances that occur cause additional force on the motor shaft bearings This can significantly reduce the bearing s lifespan or damage the bearing The end of the shaft has a threaded center hole which can be used to remove drive elements 1 2 Connection Plug Caution The plug must be connected and fastened correctly Incorrectly connecting the plug and tightening the union nuts can cause problems and damage the servo motor or ACOPOS servo drive 1 Not for 8MSA2 motors 128 8MS Three phase Synchronous Motors User s Manual V 1 0 Installation Detailed Dimensions 2 Detailed Dimensions 2 1 Detailed Dimensions for Top Connection Direction
126. lver Cable Construction cccccccssccccecsceccceecesseeeessssssceeeeeeseeeeeeceeseeeeeesssseaees 142 23 2 Pin Assignments ciclo eet e Udo Le E lieth dee devine an de dan 142 2 3 3 Cable Schematic essen nnne LL LL nennen enne nu 143 Chapter 5 Standards and Certifications 145 1 Valid European Guidelines sessssessseseeeeeeeeeeeeennne nennen nnne nnne 145 2 Valid Standards for Servo Motors rrrrannrvrervvnnvnnvernvrnsvrrnrrrssrnrrrrrvvnrevenerevsvssssrsersrssnnnnnvnrnen 145 3 International Certifications iiec tette redet Pac taste teen gee ease 146 4 Standards Definitions for Safety Techniques rrrrvrnenrnnnvnnnnrnnnvnnnnrnrrvrnrnvnenrersnrnsnneennreenn 147 10 8MS Three phase Synchronous Motors User s Manual V 1 0 General Information 8MS Three phase Synchronous Motors Chapter 1 General Information Chapter 1 General Information 1 8MS Three phase Synchronous Motors B amp R 8MS three phase synchronous motors have been specially developed for use in high performance applications They are now being used to produce consumer goods and products in the plastic packaging metal food and beverage industries and then palletize them with material handling systems Complete solutions from one source this requires the right components as well as the right configuration for the application environment The large selection of available 8MS three phas
127. m 10 12 10 4 21 2 Peak Current Imax A 11 2 13 9 12 4 15 8 11 5 16 5 19 6 25 1 32 6 40 9 Maximum Rotational Acceleration 83333 80000 54737 80000 without Brake a rad s Maximum Speed Nmax min 12000 12000 12000 12000 Torque Constant Kr Nm A 0 96 0 83 144 1 04 0 82 1 36 0 94 0 81 1 29 0 99 0 78 Voltage Constant Kg V 1000 min 58 50 87 63 49 5 82 57 49 78 60 47 Stator Resistance Roy O 7 54 11 6 6 3 65 9 6 4 55 33 42 2 55 1 55 Stator Inductance Laph mH 154 11 7 26 7 14 2 8 6 41 5 20 5 15 24 14 5 8 9 Electrical Time Constant tg ms 22 2 17 2 3 2 37 2 36 4 32 4 51 4 55 5 71 5 69 5 74 Thermal Time Constant term min 32 33 60 64 Moment of Inertia without Brake J kgcm 1 2 15 19 2 65 Weight without Brake m kg 32 3 65 45 5 6 Moment of Inertia for Brake Jg Kgcm 0 18 0 18 0 54 0 54 Weight of Brake mg kg 0 3 0 3 0 46 0 46 Holding Torque of the Brake Mg Nm 4 4 8 8 Recommended Cable Cross Section for 15 15 15 15 15 B amp R Motor Cables mm 1 Recommended ACOPOS Servo Drive 1045 1022 1045 1022 1045 1045 1090 8Vxxxx 00 x 2 Table 15 Motor data overview for cooling type A cont 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended
128. mm Manufacturer Information Manufacturer INTERCONTEC Internet Address www intercontec biz Manufacturer s Product ID ASTA 021 FR 11 10 0035 000 Table 64 Technical data for resolver connector 8PR001 00 1 8MS Three phase Synchronous Motors User s Manual V 1 0 125 Chapter 2 Technical Data Technical Data Connectors 126 8MS Three phase Synchronous Motors User s Manual V 1 0 Installation General Information Chapter 3 Installation 1 General Information Warning 8MS three phase synchronous motors are not allowed to be connected directly to the power mains they are only allowed to be operated in combination with ACOPOS servo drives 8MS three phase synchronous motors must be installed on the cooling surface flange Caution Free convection on the motor housing must be guaranteed Caution For motors with cooling type C make sure that the air inlet and outlet remain free and that heated air is not circulated back to the inlet area for the fan As specified in DIN 580 eye bolts are available on the upper and lower sides for lifting size 8 motors 1 1 Mounting the Drive Elements Information For connection of pinion gears belt disks or similar drive elements please use suitible clamping sets pressure sleeves or other fastening elements Drive elements must be protected against unintentional removal 8MS Three phase Synchronous Motors User s Manual V 1 0 127 Chapter 3 Insta
129. n Important information for preventing errors 8MS Three phase Synchronous Motors User s Manual V 1 0 Table 1 Description of the safety notices used in this manual 19 Chapter 1 General Information General Information Safety Guidelines 20 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data 8MS Three phase Synchronous Motors Chapter 2 Technical Data 1 8MS Three phase Synchronous Motors 1 1 General Description The three phase synchronous motors from the 8MSA and 8MSC series are permanently excited electronically commutated synchronous motors for applications that require excellent dynamic characteristics and positioning precision as well as compact size and reduced weight NdFeB permanent magnets Sinusoidal commutation with EnDat encoder or resolver as feedback unit Three phase winding with star connection Compact sizes result in low weight Minimum moment of inertia because of favorable rotor construction results in very good dynamic properties High overload capability peak torque Low torque ripple High dynamic torque at high speeds Long life span all motor parts except for bearings are free of wear Direct diversion of lost power generated in the stator over the housing to the flange Preloaded grooved ball bearings which are sealed on both sides and greased Complete motor system with stall torque ranging from 0 2 Nm to 115 Nm Connection using two circular plugs Controlled by ACO
130. n of motor options is used e g holding brake and oil seal must be added to Ky 2 The value in parentheses is only valid with both the reinforced A side bearing special motor option and the holding brake option 8MS Three phase Synchronous Motors User s Manual V 1 0 the sum of the extensions for the individual motor options 142x142 T Bani 1 T1 7 20 4 15 2 21 6 3 eis g Ria e s Ls ex EEF EE na 5833888 Section Detail A A Shaft key Shaft ke penta H ATO x 8 x 40 1 tt pp SY 511 40 9 40 35 11 85 50 1 58 A Side Flange Detail standard bearing A Side Flange Detail special motor option reinforced A side bearing EnDat Feedback Resolver Feedback Extension of Ky depending on the Motor Option mm J Model Number Ko L M Model Number Ko E M Holding Oil Reinforced brake seal A side bearing 8MSA5S Ex eeff 205 8MSA5S R0 eeff 1 186 8MSASM Ex eeff 1 239 8MSA5M R0 eeff 1 220 8MSASL Ex eeff 1 256 65 26 8MSA5L R0 eeff t 237 46 20 43 Approx 10 50 53 2 8MSA5X Ex eeff 1 290 8MSA5X R0 eeff 1 271 8MSASE Ex eeff 1 324 8MSASE RO eeff 1 305 Table 26 8MSA5 dimensions 67 Chapter 2 Technical Data Technical Data Motor Data 8MSA5 1 12 4 Maximum Shaft Load The values in the diagrams below are based on a mechanical lifespan of the bearings of 20 000 operating hours
131. nchronous Motors 1 2 Embedded Parameter Chip All relevant mechanical and electrical information and data is stored in the encoder used for the 8MS three phase synchronous motors This means that the user doesn t have to make settings on the servo drive in the field As soon as the encoder is connected to the servo drive and the power is applied to the electronics the motor is automatically identified The motor sends the nominal and limit parameters to the servo drive Then the drive automatically determines the current limits and current control parameters required for optimal control of the motor The user only has to optimize the speed and position controller The integrated start up environment in B amp R Automation Studio provides assistance amp BER Automation Studio acp10 acp10 GDM Project I Ele Edit View Insert Open Project Object Tools Window Help 0x De ug e 2 Model no Slot Properties Description Eo ACPI Parameter 10 Value Unit ENE Parameters of SMSAALE0 30 Rev DO P BE General parameters Ef 3CP360 60 2 1 amp 2 3IF786 8 14 3 fs 8V1045 00 2 Brake parameters E 8AC112 60 1 1 Lge SACI20604 rJ Lap SMSASLEG SD fs 8V1045 00 2 E 8AC112 60 1 m D i Thetmo sensor parameters 1 E 8AC122 60 1 2 HI 3 4 M r9 L BMSA2X ROA2 T An os rett Motor parameters For Help press Fl COMI OFFLINE Figure 2 Start up w
132. nd can be used for a form fit torque transfer with low demands on the shaft hub connection and for handling torques with a constant direction The keyways for the three phase synchronous motors conform to keyway form N1 according to DIN 6885 1 Form A shaft keys that conform to DIN 6885 1 are used Balancing motors with keyways is done using the half key convention according to DIN ISO 8821 The end of the shaft has a threaded center hole which can be used to mount drive elements with shaft end disks Caution The shaft key can be deflected during heavy reverse operation In extreme cases this can cause the shaft end to break Smooth shaft ends should be used preferably 1 3 5 Load Capacity of the Shaft End and Bearing 8MS three phase synchronous motors are equipped with grooved ball bearings which are sealed on both sides and greased The radial and axial forces F Fa that occur on the shaft end during operation and installation must be within the specifications listed below The bearing elements are not allowed to be subject to shocks or impacts Incorrect handling will cause the lifespan of the bearings to be reduced or the bearing to be damaged 1 Not for 8MSA2 motors 8MS Three phase Synchronous Motors User s Manual V 1 0 29 Chapter 2 Technical Data Technical Data Three phase Synchronous Motors 8MS Installation The axial forces F4 permitted during the installation of gearboxes pinion gears couplings etc
133. ng 8MSC6S Ex eeff 2 221 8MSC6S R0 eeff 2 202 8MSC6M Ex eeff 2 255 8MSC6M RO eeff 2 236 53 41 60 2 65 26 46 20 Approx 10 8MSC6L Ex eeff 2 272 8MSC6L R0 eeff 2 253 8MSC6X Ex eeff 2 330 8MSC6X R0 eeff 2 311 46 34 53 2 1 If a combination of motor options is used e g holding brake and oil seal must be added to Ko 2 The value in parentheses is only valid for motors with resolver feedback Table 47 8MSC6 dimensions 8MS Three phase Synchronous Motors User s Manual V 1 0 the sum of the extensions for the individual motor options 103 Chapter 2 Technical Data Technical Data Motor Data 8MSC6 1 19 4 Maximum Shaft Load The values in the diagrams below are based on a mechanical lifespan of the bearings of 20 000 operating hours Standard Bearing Special Motor Option Reinforced A Side Bearing 5500 1400 5000 1200 e E 4500 Ta Zz z E m so E m E o N E o 000 E o ce e E 1000 o o o 3 8 3 3500 E S a o S o 3 a 3 1000 9 8 1000 o 8 M E S E S S 800 1500 9 3 3000 1500 E gt E gt E 3 E 8 o 2500 600 3000 3000 4500 2000 4500 br smooth shaft Fa smooth shaft 400F F shaft key 15001 F shaftkey max rmax I I 0 10 20 30 40 0 10 20 30 40 50 Distance x mm Distance x mm maximum allowed axial force F 135N maximum allow
134. nnnnnonananonononcnnnnnnnnnnnnnnoncnnnnnnnnn nooo ALLE LL LLCC LL LL LL LLI eon 98 Maximum shaft load for 8MSC5 oooonnnncccccococcncnnnnnnnnnnnnonononinannananan ono noonnnnnnonanananos 99 Technical data for 8MSG9 treten deret deeds 100 8MSG6 dimensions dial dba 103 Maximum shaft load for 8MSC6 ernnnnrrrrrrrvrevvnnvnvvnnrnrnrnrnrnrsrnrrrrrrreveneneneveressere 104 Technical data for 8SMSC7 rurrrernnnnnnnnvrrrrnrennnnnnvnvnrarnnrrnrnnsnsnrrrvrervevenevensssssssrrnnn 105 8MSC7 dimensions rrnnnnnnnrrvrvvvvevevnvvvnvnvnrnrrrnrnrsrnrrrrerevnnnvnvevevsrsnnrnrnrnsnnnnrrrereveer 108 Maximum shaft load for 8MSC7 msrnnnnnrrrrrrrnvennnnvnnvnnrnnnrvrnrnrsrarnrrrrrresnveveneverssssser 109 Order data for motor cables cocoococccnnccccnncnoooonnnnocononnnnncnononnnnnccnnnncnnnonanannnnn no 111 Technical data for motor cables 1 5 and 4 mm 9 999999e iini 113 Technical data for motor cables 10 and 35 MM cc csssssssecceeeeeeeeeeeeeseseeees 114 Order data for EnDat cables ooooooccococccccccnnncncncnnnnananananonononononononononononnnnanano nono 115 Technical data for EnDat cables oooccccccnncccccconcooonnncnnnnnnnnnnonononananonnnonnnnnanonos 115 Order data for resolver cables rrrrrrrnnnnnnnnnrarnrnrnrnrnnnrrnrrrnrennnnneversrnnnsnrnrsnnnrrrnen 117 Technical data for resolver cables sss 117 Order data for motor connectors oooocccnncccccnncnnoonncnnnnnonnnoncnnoonnnnn
135. nononnnnncnononnnnnnon 120 Technical data for motor connectors 8PM001 00 1 and 8PM002 00 1 121 Technical data for motor connector 8PM003 00 1 rrnrnrrrvvvrnenrnrrrnensrrrrsnrrnnnnnn 122 Order data for encoder connectors ccccceeesceccecssssecececessseeeeeecssseeeeeeeeessaeeeees 123 Technical data for EnDat connector 8PE001 00 1 cccssssssseceeeeeeeeeeeesees 124 Technical data for resolver connector 8PR001 00 1 sessssss 125 Axial forces permitted during installation eee 128 Detailed dimensions for Top motor connection direction 129 Detailed dimensions for Top encoder connection direction 129 Detailed dimensions for A Side B Side motor connection directions 130 Detailed dimensions for A Side B Side encoder connection directions 130 Outer dimensions of the connectors ooocccnncccccnnnonononcnnnonoonnnnnnonnonnnoncnonacannnnnnn 131 Pin assignments for motor cable attachment size 1 seeeesssss 133 Pin assignments for motor cable attachment size 1 5 ssssss 134 Pin assignments for EnDat encoder cable attachment 134 Pin assignments for resolver encoder cable attachment 135 Terminal block pin assignments for 220 VAC fan sssseee 136 Term
136. o i E 10 08 58 500 112 4 Eor H _ 4500 6 76 N aoi s Es isse Pp S qae iode ep RE IN ia eq des uas MES EE ador ee e by 4515 0 iQ 6407 0 0 1 1 1 1 1 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 sf DB version 30 Jun 2004 12 42 09 Speed min Figure 39 Speed torque characteristic curve for 8MSC5S dd eeff 2 8MSC5M dd eeff 2 35 T T T T T T 0 31 5 o 1768 31 5 2995 31 5 n 3000 min u 4 E N E D D n 2 4500 min 30 x cw DI MEE N 4 i S Be eee eo O ND ee NADL 4 Z Y d i E og Eta CN MENT A Cre SPE GE en A Peur edi 3 Ns 15 H0 13 65 Poe epe DIDI TL MA I EL M T e 3000 11 44 Dt uE lt _ 4500 9 36 N WI isa rs Pu N 5 IB 4 6487 0 n i i i i S 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 NE DB version 30 Jun 2004 12 42 09 Speed min Figure 40 Speed torque characteristic curve for 8MSC5M dd eeff 2 8MS Three phase Synchronous Motors User s Manual V 1 0 95 Chapter 2 Technical Data Technical Data Motor Data 8MSC5 8MSC5L dd eeff 2 45 T T T T T T 0 40 5 1840 40 5 2774 40 5 n 3000 min i E 409 ara EL y seta gen S psp n 7 4500 min j w 85 n CL EE sae epee m Mea GOR BO EGRE dm gx ee ea ee ed B30F eee eee i St ee a PECES D Ce E ae ety ee E PR A A E PATE rare oe coe
137. ocke can be used in cab e drag chains UL CSA x 1 5mm Motor connector is ed 8CM025 12 5 Motor cable length 25m 4 x 10mm 2 x 2 8pin Intercontec socke can be used in cab e drag chains UL CSA x 1 5mm Motor connector is ed 8MS Three phase Synchronous Motors User s Manual V 1 0 Table 52 Order data for motor cables 111 Chapter 2 Technical Data Technical Data Cables Image Model Number Short Description Motor Cables 35 mm 8CM005 12 8 Motor cable length 5m 4 x 35mm 2 x 2 x 1 5mm can be used in cable drag chains UL CSA listed 8CM007 12 8 Motor cable length 7m 4 x 35mm 2 x 2 x 1 5mm can be used in cable drag chains UL CSA listed 8CM010 12 8 Motor cable length 10m 4 x 35mm 2 x 2 x 1 5mm can be used in cable drag chains UL CSA listed 8CM015 12 8 Motor cable length 15m 4 x 35mm 2 x 2 x 1 5mm can be used in cable drag chains UL CSA listed 8CM020 12 8 Motor cable length 20m 4 x 35mm 2 x 2 x 1 5mm can be used in cable drag chains UL CSA listed 8CM025 12 8 Motor cable length 25m 4 x 35mm 2 x 2 x 1 5mm can be used in cable drag chains UL CSA listed Table 52 Order data for motor cables Forts 1 Standard fabrication designed for use with ACOPOS servo drives 8V1022 00 x 8V1045 00 x and 8V1090 00 x and motor sizes 2 to 7 2 Standard fabrication d
138. ode A category 0 stop must have priority Stop functions must have priority over assigned start functions Resetting the stop function is not allowed to cause a dangerous state Emergency stops according to IEC 60204 1 11 98 electrical equipment for machines part 1 general requirements The following requirements are valid for emergency stops in addition to the requirements for the stop functions lt must have priority over all other functions and operations in all operating modes The power to the machine drive elements which can cause a dangerous state must be switched off as quickly as possible without creating other dangers Resetting is not allowed to cause a restart Emergency stops must be category 0 or category 1 stop functions The necessary stop function must be determined based on a risk evaluation for the machine For emergency stop function in stop category 0 only hard wired electromechanical equipment can be used Additionally the function is not allowed to depend on electronic switching logic hardware or software or the transfer of commands via a communication network or data connection When using a category 1 stop function for the emergency stop function it must be guaranteed that the power to the machine drive elements is completely switched off These elements must be switched off using electromechanical equipment 1 In accordance to the national foreword for the valid German version of IEC 60204 1
139. ognizable 4096 4096 me 4096 Revolutions Precision 60 400 60 Frequency Limit gt 100 kHz 3 dB gt 6 kHz 3 dB gt 200 kHz 3 dB Manufacturer Dr Johannes Heidenhain GmbH Internet Address www heidenhain de Manufacturer s Product ECN1313 EQN1325 ECI1317 EQI1329 ECN1113 EQN1125 ID Table 4 Technical data for EnDat encoders 1 Not available for size 2 motors 2 Not available for size 8 motors 3 Not available for size 2 motors 24 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Three phase Synchronous Motors 8MS 1 2 2 Resolver General Information BRX type resolvers are used in the servo motors These resolvers are fed with a single sinusoidal signal reference signal and deliver two sinusoidal signals as the result The amplitude of these signals change with the angular position sine or cosine form Technical Data Description Order Code dd RO Precision 10 angular minutes Non linearity 1 angular minute Table 5 Technical data for the resolver 8MS Three phase Synchronous Motors User s Manual V 1 0 25 Chapter 2 Technical Data Technical Data Three phase Synchronous Motors 8MS 1 3 Motor Options Depending on the cooling type size and length the 8MS three phase synchronous motors can be delivered with various rated speeds with or without oil seal with or without holding brake with a smooth shaft or a keyed shaft with up to th
140. oid a hyperstatic arrangement of the motor shaft bearings The tolerances that occur cause additional force on the motor shaft bearings This can significantly reduce the bearing s lifespan or damage the bearing Axial Force Shift in Shaft Position caused by Axial Force The axial force F4 on the shaft end is made up of the installation forces e g stress caused by installation and operational forces e g thrust caused by slanted tooth pinions The maximum axial force F4 depends on the bearing type and the desired lifespan of the bearings The fixed bearing is secured on the A flange with a retaining ring The floating bearing is preloaded on the B flange with a spring in the direction of the A flange Axial forces in the direction of the B flange can cause the spring bias to be overcome and the shaft is shifted by the amount of axial play in the bearing approx 0 1 0 2 mm This shift can cause problems on motors with holding brakes or motors with EnDat encoders E2 and E3 Therefore no axial force is permitted in the direction of the B flange when using these motors Danger The shaft ends of motors with holding brakes are not allowed to have axial loads applied Especially axial forces in the direction of the B flange should be prevented because these forces can cause the brake to fail Information The shaft ends of motors with EnDat encoders E2 and E3 are not allowed to have axial loads applied Especially axial forces in t
141. olver 127 mm 98 3900 Top 19K6 024k6 E Y E 10 19 31 102x102 P PH 6 5 123x123 J 0 50 K 65 35 20 48 p 65 gs B E qe a S O a S Oo Shaft k AG x8 x 42 H ete Section Detail A A 4 32 s 4 VW 3 3 40 10 50 19 A Side Flange Detail standard bearing A Side Flange Detail special motor option reinforced A side bearing EnDat Feedback Resolver Feedback Extension of Ky depending on the Motor Option mm Model Number Kg L M P Py Model Number Kg L M P Py Holding Oil Reinforced brake seal A side bearing 8MSC4S Ex eeff 191 84 116 8MSCAS RO eeff 155 84 116 8MSCAM Ex eeff 221 114 146 8MSCAM RO eeff 185 114 146 23 19 32 Approx 10 28 33 2 8MSC4L Ex eeff 266 159 191 8MSCAL RO eeff 230 159 191 8MSC4X Ex eeff 321 5 214 5 246 5 8MSC4X R0 eeff 285 5 214 5 246 5 Table 41 8MSC4 dimensions 1 If a combination of motor options is used e g holding brake and oil seal the sum of the extensions for the individual motor options must be added to Ko 2 The value in parentheses is only valid
142. ons familiar with transport mounting installation commissioning and operation of the product and have the respective qualifications e g IEC 60364 National accident prevention guidelines must be followed The safety guidelines connection descriptions type plate and documentation and limit values listed in the technical data are to be read carefully before installation and commissioning and must be observed Danger Handling servo drives and servo motors incorrectly can cause severe personal injury or damage to property 8MS Three phase Synchronous Motors User s Manual V 1 0 15 Chapter 1 General Information General Information Safety Guidelines 2 2 Intended Use Servo drives are components designed to be installed in electrical systems or machines They are not being used as intended unless the machine meets EG regulation 98 37 EG machine regulation as well as regulation 89 336 EWG EMC regulation Servo drives are only allowed to be operated directly on grounded three phase industrial mains TN TT power mains When using them in living areas shops and small businesses additional filtering measures must be implemented by the user Danger Servo drives are not allowed to be operated directly on IT and TN S mains with a grounded phase conductor and protective ground conductor The technical data as well as the values for connection and environmental specifications can be found on the type plate and in the user s m
143. ooling with independent cooling module attached IC4A0A6 Thermal Motor Protection according to IEC 60034 11 Maximum winding temperature is 140 C limited to 110 C by the thermal motor protection in ACOPOS servo drive Mechanical Characteristics Vibration Severity according to IEC 60034 14 Vibration severity grade R Roller Bearing Dynamic Load Ratings and Rated Lifespan Based on DIN ISO 281 Eye Bolt according to DIN 580 For size 8 Shaft End according to DIN 748 Form E Oil Seal according to DIN 3760 Form A Key and Keyway according to DIN 6885 1 Keyway form N1 key form A Balancing the Shaft according to DIN ISO 8821 Half key arrangement Mounting Flange according to DIN 42948 2 Form A Shaft End Concentricity Coaxial Properties and Mounting Flange Plane according to DIN 42955 Tolerance R Paint Description Color Polyurethane paint with plastic effect CHEMOPUR P U 2082 RAL 9005 flat shaft end and flange front metallic glossy Operational Conditions Rating Class Operation Mode acc to IEC 60034 1 1 continuous operation Operation Environmental Temperature during Operation 15 C to 40 C Reduction of the Rated Current and Stall Current at 10 per 10 C Temperatures above 40 C Maximum Environmental Temperature during 55 C 3 Relative Humidity during Operation 5 to 95 non condensing Reduc
144. or 8MSA8S dd eeff Speed torque characteristic curve for 8MSA8M dd eeff Speed torque characteristic curve for 8MSA8L dd eeff Speed torque characteristic curve for 8MSA8X dd eeff Speed torque characteristic curve for 8MSC4S dd eeff Speed torque characteristic curve for 8MSCAM dd eeff Speed torque characteristic curve for 8MSC4L dd eeff Speed torque characteristic curve for 8MSCAX dd eeff Speed torque characteristic curve for 8MSC5S dd eeff 2 Speed torque characteristic curve for 8MSC5M dd eeff 2 Speed torque characteristic curve for 8MSC5L dd eeff 2 Speed torque characteristic curve for 8MSC5X dd eeff 2 Speed torque characteristic curve for 8MSC5E dd eeff 2 Speed torque characteristic curve for 8MSC6S dd eeff 2 Speed torque characteristic curve for 8MSC6M dd eeff 2 Speed torque characteristic curve for 8MSC6L dd eeff 2 Speed torque characteristic curve for 8MSC6X dd eeff 2 8MS Three phase Synchronous Motors User s Manual V 1 0 Images Images Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 152 Speed torque characteristic curve for 8MSC7S dd eeff 1 106 Speed torque characteristic curve for 8MSC7M dd eeff 1
145. ording to VDE 0472 part 803 as well as standard hydraulic oil Certification UL AWM Style 20963 80 C 30 V E63216 and CSA AWM I II A B 90 C 30 V FT1 LL46064 Conductor Signal Lines 0 14 mm tinned Cu wire Wire Insulation Special thermoplastic material Wire Colors Blue brown yellow gray green pink red black violet white Supply Lines 0 5 mm tinned Cu wire Wire Insulation Special thermoplastic material Wire Colors White green white red Cable Structure Signal Lines Stranding Green with brown gray with yellow white with violet black with red pink with blue Shielding No Supply Lines Stranding White red with white green and filler elements Shielding No Cable Stranding With foil banding Table 56 Technical data for EnDat cables 8MS Three phase Synchronous Motors User s Manual V 1 0 115 Chapter 2 Technical Data Technical Data Cables Product ID EnDat Cables Cable Shielding Cu mesh optical coverage gt 85 and wrapped in isolating fabric Outer Sheathing Material PUR Color RAL 6018 Labeling BERNECKER RAINER 10x0 14 2x0 50 FLEX Electrical Characteristics Conductor Resistance Signal Lines lt 140 Q km Supply Lines lt 40 Q km Insulation Resistance gt 200 MQ per km Isolation Voltage Wire Wire 15kV Wire Shield 0 8 kV Operating Voltage Max 30 V Mechanical Characteristics Temperature Range Moving 10 C to 470 C Static 20 C to 490 C Outer Diameter
146. oss Section for 15 15 15 15 15 1 5 15 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1010 1010 1016 1022 1045 1022 1045 8Vxxxx 00 x 2 B amp R motor cables with other cable cross sections can also be used wi desired design on request 2 The recommended servo drive is defined for the stall current of the mot next larger servo drive should be selected This recommendation is onl Table 19 Technical data for 8MSA3 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 hin the specified terminal cross section range and can be obtained from B amp R in the or if more than double the stall torque is required during the acceleration phase the ly a guideline detailed inspection of the corresponding speed torque characteristic 53 Chapter 2 Technical Data Technical Data Motor Data 8MSA3 1 10 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSA3S dd eeff 3 T T T T T T T T T 0 2 6 2581 26 8420 26 421916 My
147. otor option reinforced A side bearing EnDat Feedback Resolver Feedback Extension of Ky depending on the Motor Option mm T Model Number Ko L M Model Number Ko E M Holding Oil Reinforced brake seal A side bearing 8MSC5S Ex eeff 2 205 8MSC5S R0 eeff 2 186 8MSC5M Ex eeff 2 239 8MSC5M RO eeff 2 220 8MSCBL Ex eeff 2 256 65 26 8MSC5L RO eeft 2 237 46 20 43 Approx 10 50 53 2 8MSC5X Ex eeff 2 290 8MSC5X R0 eeff 2 271 8MSC5E Ex eeff 2 324 8MSC5E R0 eeff 2 305 Table 44 8MSC5 dimensions 1 If a combination of motor options is used e g holding brake and oil seal the sum of the extensions for the individual motor options must be added to Ko 2 The value in parentheses is only valid with both the reinforced A side bearing special motor option and the holding brake option 98 8MS Three phase Synchronous Motors User s Manual V 1 0 1 18 4 Maximum Shaft Load The values in the diagrams below are based on a mechanical lifespan of the bearings of 20 000 operating hours Technical Data Motor Data 8MSC5 Standard Bearing Special Motor Option Reinforced A Side Bearing 1400 F ax smooth shaft 2 F shaft key max 1200 Z Te Q 2 S 1000 3 5 z S 800 x kl 600 40H pm I 0 10 20 Distance x 30 40 mm maximum allowed axial orce F
148. pe A 1 1 2 Sizes The three phase synchronous motors are available in up to seven different sizes They are different regarding dimensions especially flange dimensions and power rating The various sizes can be differentiated by a number in the model number The larger the number the larger the flange dimensions and power rating for the respective motor 22 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data 8MS Three phase Synchronous Motors Overview Cooling Type Available Sizes 2 3 4 5 6 7 8 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 1 1 3 Lengths Table 2 Available sizes for each cooling type The three phase synchronous motors are available in up to five different lengths They have different power ratings with identical flange dimensions The various lengths can be differentiated by a letter in the model number Overview Length Available for Size Code Description 2 3 4 5 6 7 8 S Small rated torque Yes Yes Yes Yes Yes Yes Yes M Medium rated torque Yes Yes Yes Yes Yes Yes Yes L Large rated torque Yes Yes Yes Yes Yes Yes Yes X Extra large rated torque Yes Yes Yes Yes Yes Yes E Exceptionally large rated torque Yes Table 3 Available lengths 8MS Three phase Synchronous Motors User s Manual V 1 0 23 Chapter 2 Technical Data Technical Data Three phase Synchronous Motors 8MS 1 2 Motor Encoder Systems
149. pecial options must be arranged with B amp R If no special motor options are required enter nothing or 00 for ff 2 Should only be entered if a motor version is specified at the same time see also Example Order 2 3 Special motor options only available for cooling type C Motor Version 1 1 If a motor version does not exist for the motor nothing should be entered for g 36 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Three phase Synchronous Motors 8MS 1 5 1 Example Order 1 A three phase synchronous motor of type 8MSA4L with a rated speed of 3000 min was selected for an application Because of the construction the cables can only be connected on the top of the motor top connection direction The motor should also be equipped with a holding brake a keyed shaft end and a 512 line EnDat single turn encoder The code dd for the encoder system is EO see table 4 Technical data for EnDat encoders on Page 24 The code ee for the other options rated speed oil seal holding brake keyed shaft and connection direction is 33 see table 10 Order key code ee for the motor options on Page 33 Therefore the model number for the motor required is 8MSA4L E0 33 1 5 2 Example Order 2 A three phase synchronous motor of type 8MSA5X with a rated speed of 4500 min was selected for an application Because of the construction the cables can only be connected on the back side of the motor B side conn
150. r cable length 10m 4 x 4mm 2 x 2 x 1mm Motor connector 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed 8CM015 12 3 Motor cable length 15m 4 x 4mm 2 x 2 x 1mm Motor connector 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed 8CM020 12 3 Motor cable length 20m 4 x 4mm 2 x 2 x 1mm Motor connector 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed 8CM025 12 3 Motor cable length 25m 4 x 4mm 2 x 2 x 1mm Motor connector 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed Motor Cables 10 mm 3 8CM005 12 5 Motor cable length 5m 4 x 10mm 2 x 2 x 1 5mm Motor connecto 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed 8CM007 12 5 Motor cable length 7m 4 x 10mm 2 x 2 x 1 5mm Motor connecto 8pin Intercontec socke can be used in cab e drag chains UL CSA is ed 8CM010 12 5 Motor cable length 10m 4 x 10mm 2 x 2 8pin Intercontec socke can be used in cab e drag chains UL CSA x 1 5mm Motor connector is ed 8CM015 12 5 Motor cable length 15m 4 x 10mm 2 x 2 8pin Intercontec socke can be used in cab e drag chains UL CSA x 1 5mm Motor connector is ed 8CM020 12 5 Motor cable length 20m 4 x 10mm 2 x 2 8pin Intercontec s
151. ree different connection directions The respective combination of these motor options is listed in the form of a 2 digit code ee as part of the model number see section 1 3 7 Determining the Order Code for Motor Options ee on Page 33 1 3 1 Rated Speed The 8MS three phase synchronous motors can be delivered with up to four different rated speeds depending on the size and length 1 Size Available Rated Speeds ny min 2000 3000 4500 6000 2 Yes 3 Yes Yes ee Yes 4 Yes Yes ee Yes 5 Yes Yes 6 Yes Yes p Yes Yes 8 Yes me Yes Length S M L X E S M L X E S M L X E S M L X E Table 6 Rated speeds available according to size and length 1 Other windings rated speeds are possible after arrangements have been made with B amp R 26 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Three phase Synchronous Motors 8MS 1 3 2 Oil Seal All 8MS three phase synchronous motors are available with an optional form A oil seal according to DIN 3760 When equipped with an oil seal the motors have IP65 protection according to IEC 60034 5 7 Figure 5 Detailed view of oil seal Information The length of the motors is increased by the oil seal by a max of 10 mm Proper lubrication of the oil seal must be guaranteed throughout the entire lifespan of the motor 1 3 3 Ho
152. ristic curve for 8MSA2L dd eeff Speed torque characteristic curve for 8MSA2X dd eeff Speed torque characteristic curve for 8MSA3S dd eeff Speed torque characteristic curve for 8MSA3M dd eeff Speed torque characteristic curve for 8MSA3L dd eeff Speed torque characteristic curve for 8MSA3X dd eeff Speed torque characteristic curve for 8MSA4S dd eeff Speed torque characteristic curve for 8MSA4M dd eeff Speed torque characteristic curve for 8MSA4L dd eeff Speed torque characteristic curve for 8MSA4X dd eeff Speed torque characteristic curve for 8MSA5S dd eeff 1 Speed torque characteristic curve for 8MSA5M dd eeff 1 Speed torque characteristic curve for 8MSA5L dd eeff 1 Speed torque characteristic curve for 8MSA5X dd eeff 1 Speed torque characteristic curve for 8MSABE dd eeff 1 Speed torque characteristic curve for 8MSA6S dd eeff 1 Speed torque characteristic curve for 8MSA6M dd eeff 1 Speed torque characteristic curve for 8MSA6L dd eeff 1 Speed torque characteristic curve for 8MSA6X dd eeff 1 Speed torque characteristic curve for 8MSA7S dd eeff Speed torque characteristic curve for 8MSA7M dd eeff Speed torque characteristic curve for 8MSA7L dd eeff Speed torque characteristic curve f
153. rque of the brake to be established after the operating voltage has been removed from the holding brake Release Delay tott ms Delay time required until the holding torque of the holding brake is reduced by 90 the brake is released after the operating voltage has been returned to the holding brake 42 Table 14 Formula Symbols Forts 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data Overview Cooling Type A 1 8 Motor Data Overview Cooling Type A The technical data listed in this section Kg Kr In los Imax Repas Lorn tel ttherm M J has a theoretical tolerance range of 10 This is also valid for the speed torque characteristic curves represented in the following sections a e amp amp 5 5 2 3 2 9 2 E 3 3 3 3 3 o 3 e z d x e z N N N a ea eo lt lt lt lt lt lt lt e e e e e e e co co co co co co co Rated Speed ny min 6000 6000 6000 6000 3000 4500 6000 3000 4500 6000 3000 Rated Torgue My Nm 0 18 0 35 0 53 0 68 0 6 0 58 0 55 1 15 1 05 1 2 15 Rated Power Py kW 0 11 0 22 0 33 0 43 0 19 0 27 0 35 0 36 0 49 0 63 0 68 Rated Current ly A 0 43 0 62 0 86 1 05 0 64 0 75 0 83 0 95 1 16 14 1 62 Stall Torque Mo Nm 0 2 0 4 0 6 0 8 0 65 13 25 Stalled Current l A 0 44 0 67 0 93 1 15 0 65 0
154. rs the windings use a star connection Stator Inductance Laph mH Winding inductance measured between two motor leads Stator inductance depends on the rotor position Electrical Time Constant tel ms Corresponds to 1 5 of the time needed for the stator current to stabilize with constant operating conditions Thermal Time Constant liherm min Corresponds to 1 5 of the time needed for the motor temperature to stabilize with constant operating conditions Moment of Inertia without Brake kgcm Moment of inertia for the motor without holding brake Weight without Brake kg Weight of the motor without holding brake Moment of Inertia of Brake kgcm Moment of inertia for the built in holding brake Weight of Brake kg Weight of the built in holding brake Brake Holding Torque Nm Minimum torque required to hold the rotor when the brake is activated 8MS Three phase Synchronous Motors User s Manual V 1 0 41 Table 14 Formula Symbols Forts Chapter 2 Technical Data Technical Data Three phase Synchronous Motors 8MS Term Symbol Unit Description Installed Load Pin Ww Installed load for the built in holding brake Installed Current lin A Installed current for the built in holding brake Installed Voltage Uin V Operating voltage for the built in holding brake Activation Delay ton ms Delay time required for the holding to
155. rs User s Manual V 1 0 Technical Data Motor Data Overview for Cooling Type C 1 16 Motor Data Overview for Cooling Type C The technical data listed in this section Kg Kr In los Imax Ropu Lorn tel ttherm M J has a theoretical tolerance range of 10 This is also valid for the speed torque characteristic curves represented in the following sections 5 o 1 3 3 3 3 e z gt lt st tt F x c 3 3 3 3 E NO co co co co 27 Rated Speed ny min 3000 4500 6000 3000 4500 6000 3000 4500 6000 3000 4500 6000 2 SE Rated Torque My Nm 2 99 2 47 1 56 5 98 5 33 3 9 8 32 7 28 5 85 11 05 9 75 7 8 o G ER Rated Power Py kW 0 94 1 16 0 98 1 88 2 51 2 45 2 61 3 43 3 68 3 47 4 59 4 90 Rated Current ly A 2 41 2 93 2 28 4 88 5 72 5 53 5 66 7 28 7 8 7 8 8 45 10 01 Stall Torque Mg Nm 3 38 6 89 9 75 12 35 Stalled Current Ip A 25 3 59 4 17 5 34 6 94 8 87 6 27 9 07 11 79 8 29 10 09 14 64 Peak Torque Mmax Nm 10 4 21 2 30 38 Peak Current Imax A 11 5 16 5 19 6 25 1 32 6 40 9 29 4 41 9 55 3 38 3 46 6 67 6 Maximum Rotational Acceleration 54737 80000 72289 62810 without Brake a rad s Maximum Speed Nmax min 12000 12000 12000 12000 Torque Constant Kr Nm A 1 36 0 94 0 81 1 29 0 99 0 78 1 56 1 08 0 83 149 122 0 84 Voltage Constant Kg V 1000 min 82 57 49
156. s ccc 1698 68 gt gt 2977 66 gt gt gt Gr Gr n 4500 min Sse fees ate E o 3 z Su 60 lee ox xoxo oo wd EG We wx 9o we ee d ww NI w ow WR EE Wa I X Wo A aS EN A EE TIR E MAN E 4500 46 1 N 9 40 EFO HAU y N g 5 0 28 6 i ES F go L086 8000 2275 gus J FEN 20 H E i 3000 27 5 a METER LN eee j E O uel U y es 10 H 2 De NS 4 tubi 5 Q 6485 0 0 i i i i 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 sd DB version 30 Jun 2004 12 42 09 Speed min Figure 43 Speed torque characteristic curve for 8MSC5E dd eeff 2 8MS Three phase Synchronous Motors User s Manual V 1 0 97 Chapter 2 Technical Data Technical Data Motor Data 8MSC5 1 18 3 Dimensions Possible connection directions With special motor option reinforced A side bearing 98 183 64 Top 32 4xM4 i 3 e 11 24 46 L 65 3 50 58 K 65 I FI TY i 4 I 4 20 4 6 3 e a ua w l co now SEE PETE S 83289 Sz BEE amp n 255 aja r Y Shaft key Section Detail A A A8x7x40 Shaft key A10x8x 40 H 1 5 40 t el 40 35 35 50 Mi 58 24 A Side Flange Detail standard bearing A Side Flange Detail special m
157. s User s Manual V 1 0 Technical Data Motor Data 8MSA2 1 9 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSA2S dd eeff Torque Nm 0 9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 0 0 8 6470 0 8 1 n 6000 min 6000 0 8 0 0 2 6000 0 18 14507 0 0 2000 4000 6000 8000 10000 12000 14000 16000 TChar version 0105 sf DB version 30 Jun 2004 12 42 09 Speed min Figure 7 Speed torque characteristic curve for 8MSA2S dd eeff 8MSA2M dd eeff Torque Nm 0 8 0 6 0 4 0 2 0 0 1 6 i i 5695 1 6 n 6000 min les eh See SR sd jack REE Y e I O OX ES ee i HN ee eee pm p e Pe eel 0 0 4 6000 0 35 _ _ 11044 0 0 2000 4000 6000 8000 10000 12000 TChar version 0105 24 DB version 30 Jun 2004 12 42 09 Speed min Figure 8 Speed torque characteristic curve for 8MSA2M dd eeff 8MS Three phase Synchronous Motors User s Manual V 1 0 49 Chapter 2 Technical Data Technical Data Motor Data 8MSA2 8MSA2L dd eeff 3 T T T T T n 6000 min 2 5024 5484 24 4 DR 6000 2 1 X AED I ER ARI RA adi E zZ 9 15F 4 2 o E 1 H 6000 0 53 0 5 o 4 i 10215 0 0 2000 4000 6000 8000 10000 12000 TChar version 0105 sd DB version 30 Jun
158. s of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 85 Technical Data Motor Data Overview for Cooling Type C oh S S e S k 3 ao 3 3 k o a o o o o 77 gt lt ui e i i I WO LO o o o o o o o eo eo eo eo o o co co co co co co Rated Speed ny min 3000 4500 3000 4500 3000 4500 3000 4500 3000 4500 3000 4500 Rated Torgue My Nm 7A1 6 76 11 44 9 36 14 3 11 7 18 85 14 3 22 75 17 55 16 9 13 Rated Power Py kW 2 33 3 19 3 59 4 41 4 49 5 51 5 92 6 74 7 15 8 27 5 31 6 13 Rated Current ly A 5 2 6 76 7 15 9 62 9 49 11 57 11 18 14 17 13 65 18 98 10 66 11 83 Stall Torque Mg Nm 8 58 13 65 17 55 22 1 28 6 17 55 Stalled Current l A 5 89 8 37 8 26 13 53 11 28 16 85 12 84 21 2 16 63 28 35 10 61 15 16 Peak Torque Mmax Nm 19 8 31 5 40 5 51 66 47 3 Peak Current Imax A 22 6 32 31 6 52 432 64 5 492 81 2 63 7 108 6 40 57 Maximum Rotational Acceleration 49500 50806 55479 53684 56410 36107 without Brake a rad s Maximum Speed nmax min 9000 9000 9000 9000 9000 6000 Torque Constant Kr Nm A 1 46 1 03 1 65
159. sections always refer to the smallest recommended servo drive for the motor length 8MS Three phase Synchronous Motors User s Manual V 1 0 hin the specified terminal cross section range and can be obtained from B amp R in the or if more than double the stall torque is required during the acceleration phase the ly a guideline detailed inspection of the corresponding speed torque characteristic 69 Chapter 2 Technical Data Technical Data Motor Data 8MSA6 1 13 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSA6S dd eeff 1 60 T T T T T l n 3000 min i ny 4500 min 50 0 47 3 15000 2007 47 3 gt gt gt 2890 47 3 eg 7 UM M 40 E 4 E MC Z A GN y N 5 3000 24 1 i 20 i DE ae E R 3000 13 4500 18 6 M e 4500 10 dO E v ER Puh Sans be n n n nn ST DA Ke Y m r in i S SS 3964 0 8648 0 0 1000 2000 3000 4000 5000 6000 TChar version 0105 DB version 30 Jun 2004 12 42 09 Speed min Figure 24 Speed torque characteristic curve for 8MSA6S dd eeff 1 8MSA6M dd eeff 1 80 T T T T T s i E n 3000 min el 70 I 0 66 5 gt EGG 2142 66 5 gt gt gt gt gt gt 2970 00 5 5 bk ks se 9509 min 60 EE EEE EE es x EEE SE O GENE es PRE Ma EE BO A a ee ede Roo eng vend N 50 a J 3 9 40 LN
160. ss RE RN LL LL PE i Qm gt 6000 3 5 N 0 oL i a sr i 5073 0 6576 0 63760 0 L ct 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 TChar version 0105 NE DB version 30 Jun 2004 12 42 09 Speed min Figure 16 Speed torque characteristic curve for 8MSA4M dd eeff 8MS Three phase Synchronous Motors User s Manual V 1 0 59 Chapter 2 Technical Data Technical Data Motor Data 8MSA4 8MSA4L dd eeff 35 T T T T T T T T 3 i n 2 3000 min 0 30 1876 30 2845 30 3640 30 n 24500 min 39 i n 6000 min c I du c E ui solc 4 X N E x z 20 ce i Nias 4 E i y o 15 8000 17 4500 16 3 pr 7 E 6000 14 9 ON d eR EG RESET ARR NES bee e i4 e e A A spen a O e Te tr D AE irum ti Ms te 8000 6 4 450015 6 y T N 5r Dm oe SM J a j E i l i o oe 4199 0 ss OE ES _ 7836 0 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 TChar version 0105 sd DB version 30 Jun 2004 12 42 09 Speed min Figure 17 Speed torque characteristic curve for 8MSA4L dd eeff 8MSA4X dd eeff 45 T T T T T T T T i ny 3000 min 40 0 38 2345 38 2900 38 gt 8999 88 gt gt 5 to ny 4500 min 4 TIO n 6000 min a B N EEE eR RR S ANE ge RE E xa aa uei Ns TT EE s N 30F o ln e n Ai o M a ER 5G ERE
161. t Brake a rad s Maximum Speed nmax min 12000 12000 9000 9000 9000 Torque Constant Ky Nm A 1 56 1 08 0 83 1 49 1 22 0 84 1 46 1 03 1 65 1 01 1 56 Voltage Constant Kg V 1000 min 94 65 50 90 74 51 88 62 100 61 94 Stator Resistance Raph O 3 1 45 0 87 1 65 1 13 0 59 4 15 2 05 2 25 0 83 1 55 Stator Inductance Laph mH 19 2 9 2 5 6 11 7 79 44 27 8 13 8 20 74 14 6 Electrical Time Constant t ms 64 6 34 6 44 7 09 6 99 6 95 6 7 6 73 8 89 8 92 9 42 Thermal Time Constant tinerm min 66 68 45 50 55 Moment of Inertia without Brake J kgcm 4 15 6 05 4 6 2 7 3 Weight without Brake m kg 7 7 10 5 TS 10 11 2 Moment of Inertia for Brake Jg kgcm 0 54 0 54 1 66 1 66 1 66 Weight of Brake mp kg 0 46 0 46 0 9 0 9 0 9 Holding Torque of the Brake Mg Nm 8 8 15 15 15 Recommended Cable Cross Section for 15 15 4 15 15 4 15 B amp R Motor Cables mm Recommended ACOPOS Servo Drive 1045 1090 1090 1180 1045 1090 1090 1180 1090 8Vxxxx 00 x 2 Table 15 Motor data overview for cooling type A cont 1 The B amp R motor cables with this cable cross section are produced optimally stripping length for the recommended ACOPOS servo drives see next line B amp R motor cables with other cable cross sections can also be used within the specified terminal cross section range and can be obtained from B amp R in the desired design on request 2 The recommended servo drive is defined for the stall current of the motor if more than double the stall torque
162. t larger servo drive should be selected This recommendation is only a guideline detailed inspection of the corresponding speed torque characteristic curve can result in deviations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 86 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data Overview for Cooling Type C e Si ir m x o o 2 3 x E 3 3 3 3 3 3 E gt lt e i o to R o o o o o o E o o eo eo o eo to z z z z z z NG co co co co co co 27 Rated Speed ny min 3000 4500 3000 4500 3000 4500 3000 3000 3000 2 Rated Torque My Nm 22 1 13 24 7 13 31 2 78 26 29 9 33 8 o E Rated Power Py kW 6 94 6 13 7 76 6 13 9 80 3 68 8 17 9 39 10 62 T Rated Current ly A 13 78 11 7 15 99 11 96 19 11 7 41 18 33 21 84 22 49 Stall Torque Mg Nm 24 7 28 6 37 7 33 8 41 6 52 Stalled Current l A 14 94 20 74 17 82 24 35 22 35 30 8 21 97 27 64 31 12 Peak Torque Mmax Nm 66 5 77 101 5 78 96 120 Peak Current Imax A 56 79 67 2 92 84 116 65 9 82 9 93 Maximum Rotational Acceleration 35561 35814 34407 11642 11852 11881 without Brake a rad s Maximum Speed nmax min 6000 6000 6000 6000 6000 4500 Torque Constant Ky Nm A 1 65 1 19 1 60 1 17 1 69 1
163. tion of the Rated Current and Stall Current at Installation Altitudes over 1000 m above Sea Level 10 per 1000 m Table 12 General technical data 38 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Three phase Synchronous Motors 8MS Description Cooling Type A Cooling Type C according to IEC 60034 7 IM code Vertical motor stands oi Maximum Installation Altitude 2000 m Maximum Flange Temperature 65 C Protection Standards according to IEC 60034 5 IP64 IP64 IP20 fan module IP code IP65 IP65 IP20 fan module With Optional Oil Seal Construction and Mounting Arrangement Type Horizontal IM3001 Vertical motor hangs on the machine IM3011 n the machine IM3031 Storage and Transport Conditions Storage Temperature 20 to 60 C Relative Humidity during Storage Max 90 non condensing Transport Temperature 20 to 60 C Relative Humidity during Transport Max 90 non condensing Table 12 General technical data Forts 1 Except sizes 2 and 7 as well as special motor option reinforced A side bearing 2 Centering diameter and hole pattern 3 Continuous operation of the servo motors at environmental temperatures from 40 C to max 55 C is possible but results in a shorter lifespan 4 Additional requirements are to be arranged with B amp R 8MS Three phase Synchronous Motors User
164. v EN ES as 5342 0 0 0 1000 2000 3000 4000 5000 6000 TChar version 0105 wel DB version 30 Jun 2004 12 42 09 Speed min Figure 27 Speed torque characteristic curve for 8MSA6X dd eeff 1 8MS Three phase Synchronous Motors User s Manual V 1 0 71 Chapter 2 Technical Data Technical Data Motor Data 8MSA6 1 13 3 Dimensions Possible connection directions with special motor option reinforced A side bearing Top Bside 024k6 032k6 97x97 127x127 12 22 50 58 190x190 i T 1 4 Section DetailA A 3 el amp S S a a 83 HEEE SEEN E Shaft key Shaft ke ADEM AT0x 8 x 40 H 5 40 lol 40 35 JC with holding brake 50 with oil seal La 58 22 91 A Side Flange Detail standard bearing A Side Flange Detail special motor option reinforced A side bearing EnDat Feedback Resolver Feedback Extension of Ky depending on the Motor Option mm 7 Model Number Ko L M Model Number Ko L M Holding oil Reinforced brake seal A side bearing 8MSA6S Ex eeff 1 221 8MSA6S R0 eeff1 202 8MSA6M Ex eeff 1 255 8MSA6M R0 eeff 1 236 53 41 60 2 65 26 46 20 Approx 10
165. ve code ee for the order key can be found in the following table Motor Options Code for Order Key ee according to connection direction Rated Speed ny min Oil Seal Holding Brake Shaft End A Side B Side Top No Smooth M2 PO hi Keyed M3 P1 o Smooth M4 P2 Normal 2 Keyed M5 P3 2000 No Smooth _ M8 P6 Yes 9 Keyed M9 P7 Smooth _ NO P8 Normal Keyed N1 P9 No Smooth 30 B4 D2 No Keyed 31 B5 D3 Smooth 32 B6 D4 Normal Keyed 33 B7 D5 3000 No Smooth 72 co D8 3 Keyed 73 C1 D9 Yes Smooth 74 C2 E0 Normal Keyed 75 C3 E1 No Smooth 66 v4 X2 No Keyed 67 V5 x3 Smooth 68 V6 x4 Normal Keyed 69 V7 X5 4500 No Smooth A2 Wo X8 Keyed A wi X Yes 9 eye 3 9 Smooth A4 w2 YO Normal Keyed A5 W3 Y1 No Smooth 42 16 K4 N Keyed 43 17 K5 o Smooth 44 18 K6 Normal 4 Keyed 45 19 K7 6000 No Smooth 84 J2 LO Keyed L1 Yes 9 eye 85 J3 Smooth 86 J4 L2 Normal Keyed 87 J5 L3 Table 10 Order key code ee for the motor options 1 2 3 4 The A side connection direction is only available for size 2 3 and 4 motors A rated speed of 2000 min is only available for size 8 motors The oil seal extends the motor length by a maximum of 10 mm also see dimension K in the respective dimensions image The rated speed 6000 min is only available for size 2 3 and 4 motors Size 2 motors can only be deliver
166. viations of the servo drive size one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 100 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSC6 1 19 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSC6S dd eeff 2 Torgue Nm 20 60 T T T T T T 50 0 473 gt gt gt gt gt 2028 47 3y 2890 47 3 X 0 MEME TM PX HO TRE n 3000 min n 4500 min EN 4500 19 6 01758 RIEN IC O PEEL LI m 4500 13 8980 0 US 5679 0 L 0 1000 2000 3000 4000 5000 6000 7000 TChar version 0105 ERE DB version 30 Jun 2004 12 42 09 Speed min Figure 44 Speed torque characteristic curve for 8MSC6S dd eeff 2 8MSC6M dd eeff 2 Torgue Nm 80 70 60 50 40 30 20 T T T T T i l i n 3000 min RET 0665 gt gt gt gt gt gt Men Ask 2142 66 5 gt gt gt gt gt gt A feed sen 500 min 8000 36 9 3000 22 1 E a 450003 7N mE N 3977 0 Q 5509 0 0 1000 2000 3000 4000 5000 6000 TChar version 0105 DB version 30 Jun 2004 12 42 09 Speed min Figure 45 Speed torque characteristic curve for 8MSC6M dd eeff 2 8MS Three phase Synchronous Motors User s
167. vo drives 8MS Three phase Synchronous Motors User s Manual V 1 0 17 General Information Safety Guidelines The connections for the signal voltages 5 to 30 V found on the servo drives are isolated circuits Therefore the signal voltage connections and interfaces are only allowed to be connected to devices or electrical components with sufficient isolation according to IEC 60364 4 41 or EN 50178 Never remove the electrical connections from the servo drive with voltage applied In unfavorable conditions arcs can occur causing personal injury and damage to contacts 2 5 2 Protection from Dangerous Movements Danger Incorrect control of motors can cause unwanted and dangerous movements Such incorrect behavior can have various causes Incorrect installation or an error when handling the components Incorrect or incomplete wiring Defective devices servo drive motor position encoder cable brake Incorrect control e g caused by software error Some of these causes can be recognized and prevented by the servo drive using internal monitoring However it is generally possible for the motor shaft to move every time the device is switched on Therefore protection of personnel and the machine can only be guaranteed using higher level safety precautions The movement area of machines must be protected to prevent accidental access This type of protection can be obtained by using stabile mechanical protection such as protective
168. ze one size larger or smaller The speed torque characteristic curves shown in the following sections always refer to the smallest recommended servo drive for the motor length 58 8MS Three phase Synchronous Motors User s Manual V 1 0 Technical Data Motor Data 8MSA4 1 11 2 Speed Torque Characteristic Curves with 400 VAC Supply Voltage 8MSA4S dd eeff 12 T T T T T T T T y i E d 0 10 4 i 2149 10 4 8175 10 4 3732 10 4 i ny 3000 uus 3 amis Og Y i ny 4500 min MEA A A A A n 6000 min 10 NG D i d ons N i B N N No N E z 4500 7 5 N N Hom nes ym Y N No Me y Y e 6000 5 52 N 4 Uoc aN E 4 0 2 6 y 02 8 3000 2 3 NS a gt lt 4500 1 9 N T AR ee eS oN o La EQ 4856 0 8000 12 6970 0 SN 4 8097 0 0 I l L I I d 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 TChar version 0105 sf DB version 30 Jun 2004 12 42 09 Speed min Figure 15 Speed torque characteristic curve for 8MSA4S dd eeff 8MSAAM dd eeff 25 T T T T T T T T i i l i n 3000 min 0 21 2 1794 21 2 2367 21 2 3137 21 2 ae n 4500 min i C OR TOR np 6000 min EEES eee eee NOE GE OE 4 M N N I x M 1 E 15b TR EE E 4 gt a gt o 3000 13 9 AP E N o 5 oO N E dr 5007 Ne N 000 981 N TON 0 5 3 wN Mo 5 ee A WG

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