FB107 - Welcome to Emerson Process Management Documentation
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1. Type UINT8 System FL System FL RW Sys UINT8 UINT8 Length 1 1 Heference Range Default 0 1 1 0 o 1 1 0 1 1 Any Positive 0 0 Floating Point Number Any Positive 0 0 Floating Point Number 0 5 1 1 Any Positive 0 0 Floating Point Number Any Positive 0 0 Floating Point Number Valid Floating 0 0 Point Number Valid Floating 0 0 Point Number Valid Floating 900 Point Number Version 1 00 1 00 1 00 1 00 1 Enable A Enable 1 00 1 00 Description of functionality and meaning of values Enable Oil Totals 0 Disable Enable H2O Totals 0 Disable Cold Start 0 Disable 1 Enable Yesterday s Oil Production Oil Wave Smoothing 0 Disable 1 Enable H2O Wave Smoothing 0 Disable 1 Enable Yesterday s Oil Runs Current Oil Volume Current H2O Volume High Level Alarm EU Issued Jun 09 Point Type 64 Level Sensor Data Parm Name 37 High Level Alarm Enable 38 High Level Alarm Indicator Access R W _40 Sensor Warning Issued Jun 09 System or User Update User System System Data Type UINTS8 1 Reference Length Range 04 0 o 1 0 565535 0 65535 Level Sensor Application Module User Manual Default Version 1 00 1 00 Description of functionality and meaning of v2. ValidHeceive Counter 12 Current Oil Production R O System FL 4 Any Positive 0 0 1 00 Current Oil Production Floating Point o Number 1 0 0000000 4 3 22 Referene ti sued Jun 09 Level Sensor Application Module User Manual Point Type 63 Level Sensor Application Configuration Parm 13 14 15 16 17 Contract Hour 23 24 25 Name Current H2O Production Yesterday s Oil Production Yesterday s H2O Production Current Oil Runs Current H2O Runs 0 0000 Yesterday s Oil Run Access R O R O g R O R O R O iB Yesterday s H2O Run R O System or User Update System Cold Start R W Baud Rate Stop Bits Data Bits Parity R W R W R W R W Data Type FL FL FL FL FL Length RW Usr X UNIS c Z E OO Heference Range Any Positive Floating Point Number Any Positive Floating Point Number Any Positive Floating Point _ Number J Any Positive Floating Point _ Number Any Positive Floating Point Number Any Positive Floating Point Number Any Positive Floating Point Number 12 7 gt 8 0 2 Default 0 0 0 0 0 0 0 0 Version 1 00 1 00 Description of functionality and meaning of values Current H2O production Yesterday s Oil Production Yesterday s H2O
3. For the system to generate an alarm such as for a Poll Sequence Failure error you must first enable the Alarm Logging Mode parameter on the current logical stream No Alarm No logging occurs Logging Enable Logging occurs but without Alarm generating SRBX notifications Log no SRBX Enable Logging occurs and SRBX Log notifications occur on alarm set SBRX on Set Enable Logging occurs and SRBX Log notifications occur on alarm clear SRBX on Clear Enable Logging occurs and SRBX Log notifications occur on both alarm set SRBXon and alarm clear Both Production These read only fields show the current Information production totals for both oil and water 6 Click Apply to save your changes 7 Click Close to return to the ROCLINK 800 screen Proceed to Section 3 3 to save your configuration Issued Jun 09 Configuration 3 7 Level Sensor Application Module User Manual 3 3 Saving the Configuration 3 8 Whenever you modify or change the configuration it is a good practice to save the final configuration to memory To save the configuration 1 Select ROC Flags The Flags screen displays Restart Flash Memory Warm Start Save Configuration Cold Start Cold Start amp Clear Alarms E vents Status NEM Cold Start amp Clear Displays Cold Start amp Clear FST Cold Start amp Clear History Cold Start amp Clear ALL t Update Y OK S Cancel Figure 7 Flags screen 2 Click
4. Save Configuration A verification message displays ROCLINK 800 3 Perform Flash Memory Save Configuration Figure 6 Perform screen Configuration Issued Jun 09 Issued Jun 09 Level Sensor Application Module User Manual 3 Click Yes to begin the save process The Status field on the Flags screen displays In Progress When the process completes the following message displays ROCLINK 800 P n 1 i Flash Memory Save Configuration COMPLETED Figure 9 Save Confirmation 4 Click OK The Status field on the Flags screen displays Completed 5 Click Update on the Flags screen This completes the process of saving your new configuration Note For archive purposes you should also save this configuration to your PC s hard drive or a removable media such as a diskette or a flash drive using the File gt Save Configuration option on the ROCLINK 800 menu bar Configuration 3 9 Level Sensor Application Module User Manual This page is intentionally left blank 3 10 Configuration Issued Jun 09 Level Sensor Application Module User Manual Chapter 4 Reference Materials This section provides tables of information on the point types the Level Sensor Application module uses Point Type 63 Level Sensor Configuration and Status Point Type 64 Level Sensor Data Issued Jun 09 Reference A Level Sensor Application Module User Manual This page is intentionally left blank 4 2 Configur
5. module Read Section 1 5 of this manual for program requirements 2 1 Installing the Application Module The application module occupies the standard footprint of a FB107 I O or communications module To install the module place it in an empty slot 1 through 7 on the FB107 To ensure that the FB107 recognizes the module you must perform a warm start ROC Flags Warm Start Note Although the label on the physical module is APP 485 the Description field on the General tab verifies that this module contains the Level Sensor Application See Figure 3 sag ROCLINK 800 On Line Com1 FB107 FB107 Eile Edit View ROC Configure Meter Utilities Tools Window Help Duk eB oes OO N hE eC ZOE Be 2 On Line Com1 FB107 FB107 mi Modules x t CPU Dx SENSOR Not Installed LCD Controller Ws SLOT 0 On Board 6 Point IO c9 SLOT 1 RS 485 4t SLOT 2 Auxiliary 6 Point IO SLOT 3 MVS Module Ws SLOT 4 Auxiliary 6 Point IO Ws SLOT 5 Auxiliary 6 Point IO Ws SLOT 6 Auxiliary 6 Point IO SLOT 7 Level Sensor App Mod Module Information Level Sensor App Mod LU E se i 8b 8E RE e zl ul 7 El Display 64 Level Sensor Program Configuration 1 Config Y H2 Sensor 2 Y H3 Sensor 3 3 H4 Sensor 4 Y H5 Sensor 5 3 H5 Sensor B er H7 Sensor er H8 Sensor 8 Y 9 Sensor 3 10 Sensor 10 1 0 Control Meter Lo amp z Wi System E Bel ee History Application Module Use
6. per second the communication baud rate 9600 is the default Parity Sets the communication parity None is the default Data Bits Sets the communication data bits 8 is the default Stop Bits Sets the communication stop bits 1 is the default 6 Click Apply to save any changes you have made to this screen 7 Click Close to return to the ROCLINK 800 screen Proceed to Section 3 2 to define sensor data for each sensor 3 2 Level Sensor Data Screen Use this screen to review level data the FB107 receives from the sensors The module provides one iteration of this screen for up to 10 defined sensors You can move between sensor data displays using either the Point Number drop down box on this screen or from the list on the Directory Tree To access this screen 1 From the Directory Tree double click SLOT X Level Sensor App Mod where X is the slot number where the module is installed Double click Level Sensor App Mod Double click Display 65 Level Sensor Data Double click 1 Sensor 1 The Level Sensor Data screen displays 3 4 Configuration Issued Jun 09 Level Sensor Application Module User Manual BER File Edit View ROC Configure Meter Utilities Tools Window Help D gH gi V4 owe M e FORE HE N Point Number 1 Sensor 1 General Configuration Production Den eis Tag Name Sensor Fluid Temperature n n Emaila Unit Number In Strapping Value 1 O Current volume Num Levels 0 Closing Stock Wave
7. sensor level to production or load level Figure 1 Wave Smoothing 1 2 2 Module Wiring Connect the sensor s to the communications port on the module using between 16 and 24 AWG wiring Figure 2 shows example wiring between the module and several sensors Note Level sensors can be either externally powered or obtain power through the sensor wiring itself Introduction Issued Jun 09 Level Sensor Application Module User Manual 120 OHM TERMINATION RESISTOR USER SUPPLIED FIELD DEVICE A FIELD ees DEVICE EXTERNAL EXTERNAL EXTERNAL POWER POWER POWER ODOOOOD IUCQ804B Figure 2 Module Wiring DO Points To save power you can specify a DO point the module controls which enables you to turn on a level sensor before it 1s polled and then turn it off after polling This 1s typically a DO status point 2 x 3 To accomplish this you need to connect to a DOR module on the FB107 or supply your own relay 1 3 Program Requirements The Level Sensor Application module is compatible with version 1 20 or greater of the FB107 firmware and with version 1 82 or greater of the ROCLINK 800 software Issued Jun 09 Introduction 1 5 Level Sensor Application Module User Manual This page is intentionally left blank Level Sensor Application Module User Manual Chapter 2 Installation This chapter provides instructions for installing the LS Application
8. to the production accumulator and the new level becomes the production or load level The module continues to add positive changes to the production accumulator until there are no more changes outside of the maximum wave limit and the wave timeout value expires At that time the level becomes the production or load level Negative change If the difference between one reading and the next 1s negative and greater than the maximum wave limit value the module adds the change to the load accumulator and continues adding subsequent values to the load accumulator as long as the level continues to drop and the wave timeout value has not expired Figure I presents a flow chart illustrating this process Introduction 1 3 Level Sensor Application Module User Manual 1 4 gt ReadSensor lt ave limit Receive valid response Yes Y Calculate level change as Update sensor level sensor level production or load level evel change gt max wave Add level change to production or load counter expired accumulator y Yes Set sensor level to production Y or load level Set wave limit counter to the wave timeout value limit Decrement wave limit counter ave limit counter expired Yes Y Update production and load accumulators y Set
9. 4 Integrity ENDE PRU NR Auto Scan Update Issued Jun 09 Figure 4 ROCLINK 500 Configuration 3 1 Level Sensor Application Module User Manual 3 1 3 2 Level Sensor Configuration Screen Use this screen to configure communications with one or more level sensors associate a digital output point with the module and enable and set polling scan and communications parameters To access this screen 1 From the Directory Tree double click SLOT X Level Sensor App Mod where X is the slot number where the module is installed Double click Level Sensor App Mod Double click Display 64 Level Sensor Program Configuration 4 Double click 1 Config The Level Sensor Configuration screen displays SEES File Edit View ROC Configure Meter Utilities Tools Window Help ZU 8 x D a ad gi He hit ee Oe EHE Point Number 1 Config Configuration Poll Mode Baud Hate Parity Data Bits H Level Sensors 1 10 1 Enabled c 2400 Mone 7 DO Point Type Logical Parameter Disabled t 4600 f Odd v B Undefined eB Demand Poll 9600 LE scan Period HO o Seconds sms stop Bits Response Timeout Seconds 1 Contract Hour FEN C 2 Humber of Fietries DEM Valid Receive Count EN Totals Oil H20 Curent Production 0 0 0 0 Produced Yesterday 0 0 E Curent Runs 0 0 0 0 Runs esterday 0 0 E Reset Totals This will reset the production and run totals for all sensors and it will change the op
10. E SSO SESNOSOSSON SSO ESESEES ESOS ESOS EASES EO EES ESSER Fluid Temperature This read only field shows in degrees Fahrenheit the current temperature of the fluid in the tank Strapping Value Sets the conversion factor the module uses to convert linear measurement to volume The module multiplies the level value by this strapping value to determine the volume of the fluid Wave Smoothing Sets parameters that average or smooth wave Configuration variations in fluid both oil and water levels Issued Jun 09 Configuration 3 5 Level Sensor Application Module User Manual Field Maximum Wave Description Sets in inches a maximum wave height for Diagnostics Communication Status High Level Alarm Clear High Level Alarm EU smoothing The module ignores level changes less than or equal to this value attributing them to sloshing in the tank and ignoring them when determining production or accumulated values Changes in height in excess of this value trigger an alarm Enables the module if selected to process the current oil or water levels after completing the number of polls specified in the Wave Timeout Value field even if the level change has not exceeded the wave limit for either oil or water Sets the number of polls the module must complete before calculating oil or water levels These read only fields show the status of communications with the sensors The module displays a variety of messages re
11. Form A6271 Part Number D301596X012 June 2009 Level sensor Application Module for FloBoss 107 Flow Managers User Manual ex Remote Automation Solutions EMERSON Level Sensor Application Module User Manual Revision Tracking Sheet June 2009 This manual may be revised periodically to incorporate new or updated information The revision date of each page appears at the bottom of the page opposite the page number A change in revision date to any page also changes the date of the manual that appears on the front cover Listed below is the revision date of each page if applicable Page Revision Initial release Jun 09 NOTICE Remote Automation Solutions RAS division of Emerson Process Management shall not be liable for technical or editorial errors in this manual or omissions from this manual RAS MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL RAS BE LIABLE FOR ANY INCIDENTAL PUNITIVE SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION LOSS OF PROFITS LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAIMS OF THIRD PARTIES Bristol Inc Bristol Canada BBI SA de CV and Emerson Process Management Ltd Remote Automation Solutions division UK are wholly owned subsidiaries of Emerson Electric Co doing
12. Production Current Oil Runs Cold Start ontractHour 9219200Baud 1 00 2z25topBits J 1 00 Baud Rate 0 2400 Baud 1 2 4800 Baud 2 9600 Baud Stop Bits 1 1 Stop Bit Data Bits 7 7 Data Bits 3 8 Data Bits 1 1 00 Parity 0 No Parity 1 Odd Parity 2 Even Parity Issued Jun 09 Level Sensor Application Module User Manual Point Type 63 Level Sensor Application Configuration System Parm Data Description of functionality s Name Access or User Type Length Range Default Version and meaning of values Update 26 Number of Retries R W User UINT8 1 1255 0 1 00 Number of Retries Issued Jun 09 Reference 4 5 Level Sensor Application Module User Manual 4 2 Point Type 64 Level Sensor Data Point type 64 contains the parameters for level sensor data The module maintains 10 logical points of this point type where logical O 1s sensor 1 logical 1 is sensor 2 and so on Point Type 64 Level Sensor Data System Name Access or User x Update yP 0 Tag R W User AC 10 0x20 0x7E for Logical 0 1 00 Tag each ASCII Sensor character 1 to Logical 9 Sensor 10 Parm Description of functionality Length Range Default Version and meaning of values NotUsed lt ooo ee Level Sensor Address R W User UINT8 11 1 99 O 1 00 Level Sensor Address Strap Value R W User FL 4 Any Positive 1 1 00 Strap Value Floating Po
13. Smoothing Configuration Totals Runs Dil Hell Opening Stock Maximum Wave Inches 0 25 0 25 cee a ccs Production Wave Timeout jw Enabled jw Enabled H20 w Enabled Produced esterday Wave Timeout Value Scans 5 5 Runs Yesterday Diagnostics Communication Status Alarming Alarming Mode Poling Disabled f High Level Alarm Clear No Alam Logging High Level Alarm Set s Siria PR a ee Sel Sensor Error Value In dec EH Ec l High Level Alarm EU 900 0 f Enable Alarm Lag SAB on Clear Sensor waming Value O f Enable Alarm Log SRB on Both Prnt Save As Auto Scan t Update Close k Figure 6 Level Sensor Data 5 Review and change as necessary the values in the following fields Field Description Point Number Identifies the sensor number up to 10 for this screen Click w to display all defined sensors General Sets general information for the selected sensor Configuration Tag Name Sets a 10 character label for the selected sensor The default is Sensor X where X is a number between 1 and 10 Unit Number Identifies the unit number of the tank associated with this sensor Num Levels This read only field shows the number of levels the sensor reports Typically this is two oil and water om lt n stStONOAUENENEAU ENON OAS SNEESES SAEED ESSA ERS ES ES EASES ESET ESTATES ES ESUESESEREREESEAURS ERAS ES ERERSESSESESESSESESEESEDESESSESES ESE ESESESEESESESSOSESESSES SSUES OS OSESSOSOSS ESOS OSS OSOSOSU SEES SUS
14. alid Floating Point Number Valid Floating Point Number Valid Floating Point Number Valid Floating Point Number Any Positive Floating Point Number Any Positive Floating Point Valid Floating Point Number Valid Floating Point Number Any Positive Floating Point Number Any Positive Floating Point Number Valid Floating Point Number Valid Floating Point Number 0 255 0 255 Level Sensor Application Module User Manual Default 0 25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Version 1 00 1 00 Description of functionality and meaning of values H2O Wave Limit Oil Wave Limit Count H2O Wave Limit Count H2O Closing Stock Oil Runs H2O Runs Opening Stock Oil Tracks scan periods since the Startofthe wave Tracks scan periods since the 4 7 Level Sensor Application Module User Manual Point Type 64 Level Sensor Data Parm 25 26 2 28 29 4 8 Name Enable Oil Totals Enable H2O Totals Cold Start Yesterday s Oil Production Yesterday s H2O Production Oil Wave Smoothing Access R W H2O Wave Smoothing R W Yesterday s Oil Runs R O Yesterday s H2O Runs R O Current Oil Volume Current H2O Volume High Level Alarm EU R O R W System or User Update User Data
15. alues High Level Alarm Enable b 0 Disable Logging 1 Enable Logging No SRBX 2 Enable Logging SRBX on Set 3 Enable Logging SRBX on Clear 4 Enable Logging SRBX on High Level Alarm Indicator 0 Disable 4 9 Level Sensor Application Module User Manual If you have comments or questions regarding this manual please direct them to your local sales representative or contact Emerson Process Management Remote Automation Solutions Marshalltown lowa 50158 USA eS Houston TX 77065 USA Pickering North Yorkshire UK Y018 7JA EMERSON Website www EmersonProcess com Remote 440 Reference Issued Jun 09
16. ation Issued Jun 09 Level Sensor Application Module User Manual 4 1 Point Type 63 Level Sensor Configuration and Status Point type 63 contains the parameters for configuring the Level Sensor Application module and houses the status information from the sensors The module maintains one logical point of this point type Point Type 63 Level Sensor Application Configuration System P3 Name Access or User Update yP 0 Point Tag ID R W User AC 10 0x20 0x7E for Config 1 00 Point Type Description each ASCII character 1 Not Used 2 NetUsed ne 3 R W Both UINT8 1 0 10 1 1 00 Number of level sensors polled 4 Not Used 5 DO Point Type R W User UINT8 1 DO 2 255 1 00 Point type for selected DO Softpoint 17 _Disabled 255 6 DO Logical R W User UINT8 1 DO 0 37 255 1 00 Logical for selected DO Softpoint 0 31 Disabled 255 7 DO Parameter RAN User FL 4 DO 3 255 1 00 Parameter for selected DO Softpoint 1 21 __Disabled 255 8 Poll Mode R W User UINT8 1 02 0 1 00 Poll Mode 0 Polling Disabled 1 Normal Poll 2 Demand Poll 9 Scan Period R W User FL 4 Any Positive 1 0 1 00 Scan Period Floating Point Number 10 Response Timeout R W User UINT16 2 0 65535 1 1 00 Response Timeout Description of functionality Length Range Default Version and meaning of values 11 Valid Receive Counter H O System X UINTIG 1 0 655255 0O 9 1 00
17. business as Remote Automation Solutions RAS a division of Emerson Process Management FloBoss ROCLINK Bristol Bristol Babcock ControlWave TeleFlow and Helicoid are trademarks of RAS AMS PlantWeb and the PlantWeb logo are marks of Emerson Electric Co The Emerson logo is a trademark and service mark of the Emerson Electric Co All other trademarks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability RAS reserves the right to modify or improve the designs or specifications of such products at any time without notice All sales are governed by RAS terms and conditions which are available upon request RAS does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any RAS product remains solely with the purchaser and end user 02009 Remote Automation Solutions division of Emerson Process Management All rights reserved li Issued Jun 09 Level Sensor Application Module User Manual Contents Page Chapter T IMIFOGUGCUIOR mc LEE 1 1 1 1 Scope and Organizators a a a T E Edo do toda ls 1 1 1 2 Product OVENI OW acero aa a a T aaa 1 1 1 2 1 Wave SIMOOUNING eese E d
18. ctor strapping value you define reflects that change in the accumulated runs and calculates and updates the closing stock value For this module the drop in level value represents a load The module also determines production values which represent increases in the level values using the calculation Closing stock value Accumulated runs Opening stock value At the contract hour which you can either specifically define for the module or default to the contract hour defined on the FB107 the module Copies the total production values for all tanks to yesterday s total production and initializes total production and Copies the closing stock values to the opening stock values and initializes the accumulated runs and production Wave Smoothing The module uses an algorithm to limit the detection of waves or false changes in fluid level You use the Level Sensor Data screen see Section 3 2 to configure the wave smoothing parameters which include Maximum wave limit distance in inches above or below the last valid reading Scan periods the number of times the module reads the level to validate the wave height Wave timeout the number of scans to determine if level variations are due to liquid movement or sloshing This parameter enables you to validate and count level changes that are smaller than the maximum wave limit To assist in the calculations the module also tracks the
19. eat eos iE Uses edere 1 2 1 2 2 Mode WINN Pr t ms 1 4 1 3 Program Is COU CIMC ING MENACE REED DES GN NEUE ERR 1 5 Chapter 2 InstallatloI aide ioa set Cip urs oe a RC EUER ERE Ve ERE a dE Oa RATES ME ERuB oa MMC Love cues QUE On Cu NOVEM ENSE Card EDU 2 1 2 1 Installing the Application Module seeeeeseeeeeeeeenreenen enn 2 1 Chapter 3 Configuration niet edo eeu ri a aeque sure Pacuh Euer nasa os taceo Ext census ed gahan aiaia aaa 3 1 3 1 Level Sensor Configuration Screen ccccccccssecceeceeeeeeeseeeeceeceeeeeeseeeeeeeesaeeeeesaeaeeeeeas 3 2 3 2 Level Sensor Data Screen cccccccseeeccccseeeeeeceeseeeeeeeeeeceeseeeeeesseeeeeesseaeeeesseaeeeesaeeeeeeas 3 4 3 9 Saving the Coniguratio siigh cint ciel nce ataee a ule euin tend tete MIDEMIe d ifE Des 3 8 Chapter 4 Reference Materials iei eere ooi eco eaae So EX RERO ShAR XE ceo dE ew re oaa Ux eras UR rca s EpL Ce no Pu D UU cuu 4 1 4 1 Point Type 63 Level Sensor Configuration and Status cccccccssseeeeeeeeeeeeeeeeeeeeeees 4 3 4 2 Point Type 4 bevel Sensor Dala stunts o E E decades statis 4 6 Issued Jun 09 Contents lil Level Sensor Application Module User Manual This page is intentionally left blank iv Contents Issued Jun 09 Level Sensor Application Module User Manual Chapter 1 Introduction This chapter describes the structure of this manual and presents an overview of the Level Sensor LS Application Module for the Fl
20. ening stack values for oll and water to their current levels Enable Print Save Ag Auto Scan 2 Update Close k ERRE 5 00PM Figure 5 Level Sensor Configuration Configuration Issued Jun 09 Field Point Number Level Sensors DO Point Type Logical Parameter Scan Period Response Timeout Contract Hour Number of Retries Valid Receive Count Totals Reset Totals Poll Mode Level Sensor Application Module User Manual 5 Review the values in the following fields Description Identifies the point number associated with this module 1 Config is the only valid option Sets the maximum number of level sensors Valid values are 1 to 10 The default is 1 Sets the digital output TLP associated with the module for power control Enter either a specific TLP or click to display the Select TLP screen and use it to define the TLP To save power you can use this field to specify a DO point the module controls turning sensors on before they are polled and turning them off after the polling completes Sets in seconds how often the module scans the sensors for level information Valid values are 1 to 9999999 The default is 1 0 second Sets in seconds how long the module waits for a response from a level sensor before timing out the connection Valid values are 0 to 65535 The default is 1 second Sets the hour in a 24 hour clock format at which the module moves p
21. following values and displays them on the Level Sensor Data screen Current level the actual measured level Production accumulation positive changes in level Load accumulation negative changes in level Introduction Issued Jun 09 Issued Jun 09 Level Sensor Application Module User Manual Change sensor level minus production or load level Once each scan period the module reads the sensors and performs wave smoothing calculations You can configure maximum wave limits typically 1 inch and specify the number of scan periods typically one per second until the module considers a wave a valid reading where the wave timeout value 5 for oil or water When the module first reads the sensor the module stores that value as the production or load level When the next sensor reading occurs the module compares the stored production level value to the actual reading and depending on the amount of change performs one of three actions No change If the difference between one reading and the next is less than or equal to the maximum wave limit value the module retains the current value for the specified number of scan periods until wave timeout value expires At that time the level becomes the production or load level and the module adjusts the accumulators accordingly Positive change If the difference between one reading and the next is positive and greater than the maximum wave limit value the module adds the change
22. gure the module after logging onto ROCLINK 800 and successfully installing the module proceed through the screens as shown in this chapter You can access all the module specific screens from the main ROCLINK 800 screen sag ROCLINK 800 On Line Com1 FB107 FB107 Eile Edit View ROC Configure Meter Utilities Tools Window Help D wW 559 ge Ce Ae hE CZ OZR Be 2 On Line Com1 FB107 FB107 Ml Modules f E CPU PJ SENSOR Not Installed E LCD Controller c9 SLOT 1 RS 485 4t SLOT 2 Auxiliary 6 Point IO SLOT 3 MVS Module Vs SLOT 4 Auxiliary 6 Point IO Ws SLOT 5 Auxiliary 6 Point IO Ws SLOT 6 Auxiliary 6 Point IO LL bel bel be bed bed bed bed jd Module Information El Level Sensor amp pp Mod Wt SLOT 0 On Board 6 Point IO SLOT 7 Level Sensor App Mod Display 64 Level Sensor Program Configuration 1 Config 2 Sensor 2 H3 Sensor 3 H4 Sensor 4 H5 Sensor 5 H5 Sensor 6 H7 Sensor H8 Sensor 8 H3 Sensor 3 10 Sensor 10 mm 1 0 Control B Meter Se System E History Application Module 88 User Program Ezz User Display Took FF General Installed Module Application Module Actual Module Application Module Description Level Sensor App Mod Revision Rev 0 00c Part Number wem Build Date Dec 15 2008 15 36 Serial Number DJ Boot Revision fRe 100 Boot Build Date Dec 08 2008 07 3
23. int e ea Number 4 Fluid Temperature R O System FL 4 Valid Floating 0 0 1 00 Dry Heating Value Point Number 5 System Message R O System UINT8 1 0 10 0 1 00 Error 0 Polling Disabled 1 Valid Response Received 2 Retrying 3 Invalid Message Format 4 Response Timeout 5 Invalid CRC 6 Invalid Unit Number 7 No Level Data 8 No Temperature Data 9 No Error Data 6 Numtevels RO System UNI8 TO 0 1 00 Num Levels 7 Oil Wave Limit R W User FL 4 Any Positive 0 25 1 00 Oil Wave Limit Floating Point Number 48 2 Referene X lssuedJun 09 Point Type 64 Level Sensor Data Parm 8 16 Name H20 Wave Limit H2O Wave Limit Count Oil Wave Limit Count l ORW Current Oil Level Access R W R O R W Current H2O Level Oil Closing Stock R O R O H2O Closing Stock Oil Runs H2O Runs Opening Stock Oil Opening Stock H2O R O R O R O R O R O Oil Production R O H2O Production R O New Oil Level Oil Wave Counter H2O Wave Counter Issued Jun 09 System or User Update User System System System System System System System System System System System System System System Data Type FL 4 FL 4 FL 4 FL 4 FL 4 FL 4 FL 4 Heference FL 4 FL 4 Range Any Positive Floating Point Number 0295 0 295 X V
24. l has the following major sections Chapter I Introduction Chapter 2 Installation Chapter 5 Configuration Chapter 4 Reference This manual assumes that you are familiar with the FB107 and its configuration For more information refer to the FloBoss 107 Flow Manager Instruction Manual Form A6206 or the ROCLINK 800 Configuration Software User Manual for FloBoss 107 Form A6217 1 2 Product Overview The Level Sensor Application module enables the FB107 to communicate directly with up to ten level sensors reporting on oil or Issued Jun 09 minmrducin td Level Sensor Application Module User Manual water or both on the same EIA 485 RS 485 communications port The module provides its own communication for this purpose The module serves as an interface between the sensors and the FB107 supporting the Advanced Telemetrics 1 100LD or 1100C digital tank gauges or any other level sensor using that protocol The module polls data from the level sensor validates that data and updates the appropriate production totals using that data At a scan interval you specify the module polls each sensor requesting current tank levels and fluid temperatures As each sensor responds the module compares the current tank level value against that sensor s last good level value response If the sensor reports a difference representing a drop in level the module multiplies that difference by a conversion fa
25. lated to the sensors which can include Polling Disabled Valid Response Received Retrying Invalid Message Format Response Timeout Invalid CRC Invalid Unit Number No Level Data No Temperature Data No Error Data and No Warning Data Messages are color coded to indicate severity Red indicates an alarm condition This read only field shows the number of errors read from the sensor This read only field shows the number of warnings read from the sensor These fields if selected enable the module to calculate the total production and run values for oil and or water and display those values on the Level Sensor Configuration screen This read only field indicates that the high level alarm is currently inactive Note Alarms occur only on oil levels This read only field indicates that the high level alarm is currently active Note Alarms occur only on oil levels Sets the tank level in engineering units EUs above which the high level alarm occurs 900 is the default 3 6 Configuration Issued Jun 09 Level Sensor Application Module User Manual Field Description Alarming Mode Sets how the program logs alarms with Spontaneous Report by Exception SRBX notification Click w to select a mode described below Note The system generates one alarm regardless of the number of different errors that may occur in the time before the alarm clears SRBX notification occurs based on the Alarm Logging Mode
26. oBoss 107 FB107 The LS Application Module provides all the functions necessary to communicate with a level sensor such as an Advanced Telemetrics 1 100LD digital tank gauge or any other level sensor using that protocol including an onboard communications port that enables module to LS communications without using one of the communications ports on the FB107 The standard APP 485 application module which includes the LS Application Module streamlines the installation process by automatically installing all point types and screens that are part of the application APP 485 modules can house a variety of applications for further information about additional APP 485 modules contact your sales representative 1 1 Scope and Organization This document serves as the user manual for the Level Sensor Application module which is intended for use in a FloBoss 107 FB107 This manual describes how to install and configure the Level Sensor Application module referred to as the LS Application module or the module throughout the rest of this manual You access and configure this module using ROCLINK 800 Configuration Software loaded on a personal computer running Windows 2000 with Service Pack 2 Windows XP or Windows Vista The sections in this manual provide information in a sequence appropriate for first time users Once you become familiar with the procedures and the software the manual becomes a reference tool This manua
27. r Program 22 User Display Ef 5 General Installed Module Application Module Actual Module Application Module Description Level Sensor App Mod c Part Number wem4 Build Date Dec 15 2008 15 36 Serial Number Saas Boot Revision Re 100 0 Boot Build Date Dec 08 2008 07 34 8 Integrity m uu no nn Auto Scan Update Issued Jun 09 Figure 3 LS Application Module Once you have verified that the FB 107 has recognized the LS Application module proceed to Chapter 3 to begin configuring the module Installation 2 1 Level Sensor Application Module User Manual This page is intentionally left blank 2 2 Installation Issued Jun 09 Level Sensor Application Module User Manual Chapter 3 Configuration After you have successfully installed the LS Application module in the FB107 you configure the module using two module specific screens Level Sensor Program Configuration and Level Sensor Data Use the Level Sensor Program Configuration screen to define the number of sensors assign a DO point to the module and set scan polling and communication parameters Use the Level Sensor Data screen to set sensor specific parameters such as labels alarms and wave smoothing values This screen also displays production information and polling status You must configure the module before you can establish communications with the level sensors To confi
28. roduction and load totals from current to yesterday s totals Valid values are 0 midnight to 23 11PM Note At startup this value defaults to the contract hour defined in the FB107 You can reset this value specifically for this module Sets how many times the module attempts to poll a level sensor after the initial attempt before timing out Valid values are 0 to 255 The default is O This read only field shows the number of validated responses the module has received from level sensors This value rolls over after a maximum of 65535 responses These read only fields show for oil and water production and run totals for yesterday and today Enables you to reset the production and run totals Note Selecting this option resets the opening stock values for oil and water to their current levels Controls when the module polls the sensors Valid values are Enabled poll sensors according to the value in the Scan Period field or Disabled do not poll sensors Issued Jun 09 Configuration 3 9 Level Sensor Application Module User Manual Field Description Initiate Demand Poll Starts a poll of all sensors regardless of the value in the Scan Period field The module clears this checkbox after it completes polling and calculates levels and includes those values in the current levels Note The module ignores the Wave Limit and Wave Limit Counts when you issue an on demand poll Baud Rate Sets in bits
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