SL9696 Series - AutomationDirect
Contents
1. Min 110 0 mm Min 3 58 0 02 90 9 mm gt 4 33 110 0 mm 6 Mounting Instructions SOLO temperature controllers can be mounted through a cutout in an enclosure or panel by using the dimen sions shown in Section 5 The directions for mounting the controller through a cutout are 1 Insert the temperature controller through the panel cutout 2 Slide the M3X0 5 nut into the opening in the top of the mounting bracket and insert the M3X0 5 X 30mm mounting screw in the mounting bracket 3 Insert the mounting brackets into the mounting groove at the top and bottom of the controller and push the mounting bracket forward until the bracket stops 4 Tighten top and bottom screws evenly to secure temperature controller in place U Terminal Identification WARNING Electric shock danger To prevent electric shock do not connect AC power to your device until all input and output connections are completed SL9696 RRE SL9696 LRE amp SL9696 VRE DATA RS 485 amp DATA RS 485 DATA Mi a i DIS 2 N At 10vdc LRE gt 14vdc VRE C SL9696 LVE T SL9696 CRE DATA DATA RS 485 RS 485 5 f o gt gt I oO gt 4 oUTe 14vdc SL9696 CVE DATA RS 485 DATA ue DUT2 14vdc For 4 20mA sensor input P wer In install supplied 249Q resistor one put L jot AC 100 240V2. SPST 5L9696 VRE 100 240 VAC Voltage Pulse Relay SPDT Relay SPST Relay SPST 5L9696 CRE 100 240 VAC Current Relay SPDT Relay SPST Relay SPST 5SL9696 LRE 100 240 VAC Linear Voltage Relay SPDT Relay SPST Relay SPST 5L9696 RRE D 24 VDC Relay SPDT Relay SPDT Relay SPST Relay SPST 5L9696 VVE 100 240 VAC Voltage Pulse Voltage Pulse Relay SPST Relay SPST SL9696 CVE 100 240 VAC Current Voltage Pulse Relay SPST Relay SPST SL9696 LVE 100 240 VAC _ Linear Voltage Voltage Pulse Output 2 can be configured as control output 2 or as Alarm 3 Relay SPST Relay SPST sm Box Contents and Unpacking Instructions e Unpack the SOLO temperature controller from its shipping carton Included in the carton is the temperature controller mounting brackets plus hardware and this Quick Start Guide Inspect all equipment for completeness If anything is missing or damaged immediately call the AutomationDirect returns department 1 800 633 0405 e Inspect the part number to ensure the model received matches the output type required Mounting Brackets SL9696 T t _ and Hardware emperature Controller AT OUTI o UT2 ALM ee 6 e M2 ams T ong e i 249 ohm an v a resistor YAUTOMATIOND RE N SL9696 Quick Start Guide N 4 33
3. The Solo controller displays this information for a few sec onds after power up If the controller continues displaying this information check the input wiring If the problem still exists replace the sensor or the controller PV Initialization The controller is PV Firmware version in the initialization SV Module type process b 50 SV eS PV A SV The input terminals Check the input wiring If the problem still exists replace the are open sensor or the controller No sensor input PV iater The controller cannot Check the sensor and the input wiring If the problem still SV p read the input value exists replace the sensor or the controller PV There is an error with Cycle the power to the Solo controller If the problem still SV EEPRUMEiror the EEPROM exists replace the controller PV The PV is out of Check the PV range The parameters ARAH anc HAAA Flashing PV PV out of range range define the range Refer to section 12 1 12 2 or 12 3 for SV directions on how to access these parameters
4. 20 60Hz SVA N AC Powered 10 Models 20 mA OV 8 D 1 DC 216 to 26 4 DVA 10 Sensor Input Vin i AA 0 10 VDC Iin V DC Powered Models B 24 VDC power for models with D suffix only Install jumper when using 2 wire RTD 2 wire RTD 8 9 Q 3 wire RTD Thermocouple i Display LED and Key Pad PV Display To display the process value or parameter type SV Display To display the set point parameter operation read value manipulated variable or set value of the parameter AT Auto tuning LED flashes when the Auto tuning operation is ON OUT1 OUT2 Output LED lights when the output is ON ALM1 ALM2 ALM3 Alarm output LED lights when that alarm is on C F Temperature unit LED C Celsius F Fahrenheit AT OUT1 OUT2 ALM1 ALM2 ALM3 F C Po Aa NS SOLO sess Set Button Press this key to select the desired function mode and confirm the setting value AUTOMATIONDIRECT mode Down Button Press this key to decrease values displayed on the SV display Hold down this key to speed up the decrement Rotate Button Press this key to select parameters within the function Up Button Press this key to increase values displayed on the SV display Hold down this key to speed up the increment 3 Key Pad Operation Hold for 3 sec Press for less than 3 sec Regulation Initial Setting k pm Operation Mode p Mode Regulation Parameters Operation I
5. buttons to enter hysteresis This is the amount the PV must go below the SV before the controller output turns on Press the RJ button twice to save the selected value and return to the controller main screen 12 4 Cooling Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter EL appears Confirm the default value rf is selected for PID control Press the button to access the parameter CERN Use the A button to select CooL for controlling a cooling loop Press the E button twice to save the value and return to the controller main screen 2 Press the button to access the parameter M Verify that the default value H is selected Press the Ea button to return to the controller main screen 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the Ea button for less than three seconds Press the button repeatedly until the parameter Ci Pdl appears Use the Kid and buttons to set the time period in seconds for the cooling control Press the Ea button twice to save the value and return to the controller main screen aad Cooling Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the R3 button for three seconds Press the button repeatedly until the parameter EEL appears Use
6. 2372 F 200 1300 C 32 1112 F 0 600 C 328 752 F 200 400 C 148 2192 F 100 1200 C 328 2372 F 200 1300 C RTD Type and Temperature Range Input Temperature Sensor Type LED Display Platinum Resistance Pt100 HA 328 1112 F 200 600 C Platinum Resistance JPt100 EHA 4 752 F 20 400 C Note Use only ungrounded thermocouples Thermocouple U type Thermocouple L type Thermocouple B type Thermocouple S type Thermocouple R type Thermocouple N type Thermocouple E type Thermocouple T type Thermocouple J type Thermocouple K type Temperature Range 11 2 Voltage Input 1 Access the Initial Setup mode by pressing and holding the Ea button for three seconds In the parameter MEHA use the BA and BN buttons to select the value that corresponds to the voltage input that will be applied to the controller See the table for voltage specifications Press the SET button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 2 Press the SET button for three seconds again Press the button to access the parameter LEHI Use the and WN buttons to select the high engineering value that corresponds to the maximum voltage signal that will be applied to the input of the controller For example if the L5 OV 5V input is to be used this is
7. EAR is select ed for controlling a heating loop Press the Ea button to return to the controller main screen 2 Press the button to access the parameter ok Verify that the default value ILA is selected Press the Ea button to return to the controller main screen 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controllers output 1 is discrete access the regulation mode again by pressing the Ea button for less than three seconds Press the button repeatedly until the parameter HEP appears Use the iw and vy buttons to set the time period in seconds for the heating control Press the SET button twice to save the value and return to the controller main screen Ta Heating Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter EL appears Use the bed and By buttons to select ono for ON OFF control Press the SET button to save the value Press the button to access the parameter IS HE Confirm the default value HEAR is selected for controlling a heating loop Press the E button to return to the controller main screen 2 Press the button to access the parameter MBSE Verify that the default value B is selected Press the Ea button to return to the controller main screen 3 Press the J button for less than three seconds to access the parameter BHE Use the BA and FN
8. F Deviation upper and lower limit 9N This alarm output activates when the PV value is higher than the setting value OFF E SV ALnH or lower than the setting value SV ALnL SV ALnL SV SV ALnH Deviation upper limit ON This alarm output activates when the PV value is higher than the setting value OFF xk SV ALnH SV ALnH Deviation lower limit ON iz This alarm output activates when the PV value is lower than the setting value OFF UE SV ALnL SV ALnL SV Reverse deviation upper and lower limit ON This alarm output activates when the PV value is in the range of the setting value OFF x amp SV ALnH and the setting value SV ALnL SV ALnL SV SV ALnH Absolute value upper and lower limit ON This alarm output activates when the PV value is higher than the setting value ALnH or lower than OFF r the setting value ALNL ALnL Absolute value upper limit as This alarm output activates when the PV value is higher than the setting value ALnH Alarm Type Absolute value lower limit This alarm output activates when the PV value is lower than the setting value ALnL Deviation upper and lower limit with standby sequence This alarm output activates when the PV value reaches the set point SV value and the reached value is higher than the setting value SV ALnH or lower than the setting value SV ALnL Deviation upper limit with standby sequence This alarm output activates when the PV value reaches the s
9. Input Power Requirements Operation Voltage Range Power Consumption Memory Protection Control Mode Input Accuracy Vibration Resistance Shock Resistance Ambient Temperature Range Storage Temperature Range Altitude Relative Humidity RS 485 Communication Transmission Speed IP Rating Agency Approvals Pollution Degree Input Types e Thermocouple o Platinum RTD o Analog Control Output Options Relay R e Voltage Pulse V o Current C e Linear Voltage L EVENT Inputs o Eventi o Event2 Note Use only ungrounded thermocouples Analog input impedance 1 8MQ E Note The supplied 249 ohm resistor should be installed as shown in the terminal wiring diagrams in section 7 for current input operation K J T E N R S B L U TXK Sampling Rate 400 ms per scan 3 wire Pt100 JPt100 Sampling Rate 400 ms per scan 0 50 mV 0 5V 0 10V 0 20 mA 4 20 mA sinking 150 ms per scan SPDT max resistive load 5A 250 VAC DC 14V Max output current 40mA Max DC 4 20 mA output sourcing Load resistance Max 60092 DC 0 10V Load resistance Min 1KQ Normally open contact for output control Normally open contact for switching setting value Output Specifications Part Number Input Voltage Output 1 Output 2 Alarm 3 Alarm 1 Alarm 2 5L9696 RRE 100 240 VAC Relay SPDT Relay SPDT Relay SPST Relay
10. WAUTOMATIONDIRECT 3505 HUTCHINSON ROAD CUMMING GA 30040 5860 SOLO Otel Sart Gee SOLO Temperature Controller SL9696 Series ili 5011661507 S997 This Quick Start Guide provides basic information on setting up the SOLO temperature controller For advanced setup and communication control as well as free configuration software visit the AutomationDirect web site at www AutomationDirect com Product Support and Configuration Software For product support specifications and installation troubleshooting a complete User Manual can be downloaded from the On line Documentation area of the AutomationDirect web site e For additional technical support and questions call our Technical Support team 1 800 633 0405 or 770 844 4200 e Configuration software for the SOLO controller is available for free down load at www AutomationDirect com The software allows communication and programming for up to four controllers at the same time Parameters process values set points and temperature changes can be monitored with the software The setup data can be uploaded to the user s PC via RS 485 communication The user can monitor the temperature changes of the controllers from the PV Monitor Display a Safety Information national codes that regulate the installation and operation of your equipment These codes vary from area to area and it is your responsibility to determine which codes should be followed and to verify
11. ach PID group The parameters for PID can be auto tuned using the HA parameter Access this parameter by pressing the Ei button for less than three seconds Use the button to turn the auto tune feature HA Press the SET button to save the value Optimal PID values are automatically determined with the auto tune feature PID operation can also be controlled by programming the individual fj W and parameters for each PID group Access these parameters by pressing the Ea button for less than three seconds and press the button repeatedly until the parameter An appears where m corresponds to the PID group you are programming Use the Rug and vy buttons to change the value for the Proportional band if desired and press the SET button to save the value Press the button to access the Lr parameter Use the Bd and buttons to change the value for the Integral time if desired and press the E button to save the value Press the button to access the din parameter Use the Bd and vy buttons to change the value for the Derivative time if desired and press the SET button twice to save the value and return to the controller main screen 12 2 Heating Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter Eek appears Confirm the default value rf is selected for PID control Press the button to access the parameter CEN Confirm the default value H
12. al control parameters um Alarm Outputs There are up to three groups of alarm outputs ALA1 ALA2 ALA3 Each alarm group can be programmed for one of seventeen different alarm types To set up the first alarm output press the E button for three seconds Press the button repeatedly until the parameter ALR appears Use the A button to choose the set value for the desired alarm type Refer to the chart below for alarm type information Press the Ei button to save the selected value If additional alarm outputs are required press the button to proceed to AL Ae and or HEE Follow the same procedure to program these additional alarms When the desired alarms are programmed press the Ea button repeatedly until the controller returns to the main screen 13 The alarm output limits are controlled by the parameters AL aH and EMN where n corresponds to the alarm output group chosen After selecting the desired alarm group s press the button repeatedly until the parameter AL H and or AL al appears Use the vy and iw buttons to enter the high and or low values for each group of alarm outputs selected Press the Ea button to save each selected value Press the SET button again to return to the controller main screen ALA1 and ALA2 are both SPST resistive load 3A 250 VAC normally open relay outputs ALA3 uses the same output as output 2 and is the same type of output Alarm Output Operation Alarm function disabled Output is OF
13. ameter sets the cooling control to output 1 and the heating control to output 2 Press the SET button twice to save the value and return to the controller main screen 2 Press the button to access the parameter MBSE Verify that the default value EEE is selected Press the Ea button to return to the controller main screen 3 Press the E3 button for less than three seconds to access the parameter BA Use the BA and BN buttons to enter hysteresis ZERE Dead band for output 2 the heating control This is the amount the PV must go pies l l i CESE Heating hysteresis Cooling hysteresis below the SV before the controller output turns on Press the E SN button to save the selected value Press the button to access Heinf Coaling the parameter MA Use the I and BN buttons to enter hyster OFF A PV Set point Dual loop ON OFF control output operation esis for output 1 the cooling control This is the amount the PV must go above the SV before the controller output turns on Press the Ea button twice to save the selected value and return to the controller main screen 4 Optional regulation parameters can be programmed for additional dual loop control If this is desired access the regulation mode again by pressing the E button for less than three seconds Press the button repeatedly until the parameter EERE appears Use the bd and buttons to enter a deadband zone value around the setpoint where the output is not on The PV m
14. d 249 ohm resistor between terminal 9 and 10 2 Access the Initial Setup mode by pressing and holding the SET button for three seconds In the parameter WEHA use the BA and BN buttons to select the value that corresponds to the current input that will be applied to the controller See the table for current specifications Press the SET button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 3 Press the SET button for three seconds again Press the button repeatedly until the parameter E H appears Use the Bd and A buttons to select the high engineering value that corresponds to the maximum current signal that will be applied to the input of the controller For example if the mAH 4 20mA input is to be used this is the value the controller will display when the input equals 20mA Press the SET button to save the selected value Press the button to access the parameter r l Use the A and WN buttons to select the low engineering value that corresponds to the minimum current signal that will be applied to the input of the controller For example if the mAH 4 20mA input is to be used this is the value the controller will display when the input equals 4mA Press the RJ button twice to save the selected value and return to the controller main screen 4 Press the button repeatedly until the parameter Efi appears Use the Ka and BN buttons
15. d BN buttons to enter a deadband zone value around the setpoint where the output is not effected by the proportional control value As long as the PV remains within the deadband zone the output is not affected by the proportional control The integral and deriv ative controls ignore the deadband setting and may cause the output to Set point be on within the deadband zone Press the SET button twice to save the Dual control with PID value and return to the controller main screen negative deadband Dead band dead ouput band width positive Cooling Dead band dead band width negative Cooling AWE Dual Heating Cooling Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter Chel appears Use the iw and A buttons to select ono for ON OFF control and press the E button to save the selected value Press the button to access the parameter CERN Use the A button to select HEJ for controlling a cooling heating loop This parameter sets the heating control to output 1 and the cooling control to output 2 Press the E button twice to save the value and return to the controller main screen 2 Press the button to access the parameter M Verify that the default value H is selected Press the Ea button to return to the controller main screen 3 Press the J button for less than three seconds to access the parameter BHE Use th
16. display shows BEEJ Use the B button to change the value on the SV display to Press the button 4 Cycle power on the Controller to reset to factory default mode All user set values are erased id Thermocouple or RTD Input 1 Access the Initial Setup mode by pressing and holding the E button for three seconds In the parameter A use the and buttons to select the value that corresponds to the thermocouple or RTD type that will be attached to the controller See the table below for specifications Press the SET button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 2 Press the Ei button for three seconds again Press the button to access the ELA parameter Use the Ki and BW buttons to select either m for Centigrade or E for Fahrenheit display Press the E button to save the selected value The controller will display the module information splash screen for three seconds and then return to the main screen 3 Press the Eia button for three seconds again Press the button repeatedly until the A H parameter appears Use the and BN buttons to set the maximum value of the operational temperature range In operation if the PV value is higher than the TP H value the PV display flashes to indicate an error and the controller outputs shut off The SV value cannot exceed the TP H value Press the SET button to save the selected value Pr
17. e BA and BY buttons to enter hysteresis for output 1 the heating control This is the amount the PV must go EEE BS below the SV before the controller output turns on Press the E Heating hysteresis _cooling hysteresis button to save the selected value Press the button to access sam f fcootn the parameter MA Use the BA and BN buttons to enter hyster OFF PV esis for output 2 the cooling control This is the amount the PV Set point must go above the SV before the controller output turns on Press Dual loop ON OFF control the button twice to save the selected value and return to the output operation controller main screen 4 Optional regulation parameters can be programmed for additional dual loop control If this is desired access the regulation mode again by pressing the E button for less than three seconds Press the button repeatedly until the parameter GEA appears Use the Bd and buttons to enter a deadband zone value around the setpoint where the output is not on The PV must go beyond the deadband range in order for either the heating or cooling output to turn on Press the E button twice to save the selected value and return to the controller main screen Y Dual Cooling Heating Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter appears Confirm the default value is selected for PID control Pr
18. erminals Fork terminal with insolation M3 screw width is 7 0mm hole diameter 3 2mm Screw size M3 x 6 5 With 6 8 x 6 8 square washer Recommended tightening torque 0 4 Nm 4kgfcm Applicable wire Solid twisted wire of 2 mm 12AWG to 24AWG Choose AutomationDirect part numbers BM 00120 BM 00220 or BM 00320 depending on wire size Be sure to tighten them properly Protect the controller from dust or foreign objects to prevent controller malfunction Do not modify or disassemble the controller Do not connect anything to the Not used terminals 66 Make sure all wires are connected correctly Do not install and or use the controller in places subject to a Dust or corrosive gases and liquid b High humidity c Vibration and shock d EMI RFI e high temperature Turn power off when wiring or changing a temperature sensor Be sure to use wires that match the thermocouple types when extending or connecting the thermocouple wires Use wires with correct resistance when extending or connecting a platinum resistance thermometer RTD 10 Keep the wire as short as possible when wiring a platinum resistance thermometer RTD to the controller and route power wires as far as possible from load wires to prevent interference and induced noise 11 This controller is an open type unit and must be placed in an enclosure away from high temperature humidity dripping water corrosive materials airborne dust and electric
19. ess the button to access the P L parameter Use the iw and vy buttons to set the minimum value of the operational temperature range In operation if the PV value is lower than the TP L value the PV display flashes to indicate an error and the controller outputs shut off The SV value cannot be set lower than the TP L value Press the button twice to save the selected value and return to the controller main screen 4 Press the button repeatedly until the parameter ce appears Use the Bed and BW buttons to select either o for a whole degree or E for a tenth degree temperature display Press the E button twice to save the selected value and return to the controller main screen 5 If the input temperature from the thermocouple or RTD needs to be adjusted press the E button for less than 3 seconds Press the button repeatedly until the parameter eT appears Use the Bd and buttons to adjust a positive or negative offset to the PV value displayed on the controller Press the E button twice to save the selected value and return to the controller main screen Note The decimal point display cannot be adjusted for B S and R type thermocouples Thermocouple Type and Temperature Range Input Temperature Sensor Type LED Display Temperature Range Thermocouple TXK type 328 1472 F 200 800 C 328 932 F 200 500 C 328 1562 F 200 850 C 212 3272 F 100 1800 C 32 3092 F 0 1700 C 32 3092 F 0 1700 C 328
20. ess the button to access the parameter EEN Use the A button to select TENE for controlling a dual cooling heating loop This parameter sets the cooling control to output 1 and the heating control to output 2 Press the Ea button twice to save the value and return to the controller main screen 2 Press the button to access the parameter MBSE Verify that the default value ENE is selected Press the Ea button to return to the controller main screen 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the Ea button for less than three seconds Press the button repeatedly until the parameter C Pd appears Use the J and BN buttons to set the time period in seconds for the cooling output control Press the E39 button to save the value If the temperature controllers output 2 is discrete press the button repeatedly until the parameter HC Pd appears Use the E and BN buttons to enter the cycle period for output 2 the heating output Press the SET button twice to save the value and return to the controller main screen 5 Optional regulation parameters can be programmed for additional dual loop control If this is desired access the regulation mode again by pressing the RJ button for less than three seconds Press the button repeatedly until the parameter oer appears This value allows the heating contro
21. et point SV value and the reached x value is higher than the setting value SV ALnH SV SV ALnH Deviation lower limit with standby sequence Le This alarm output activates when the PV value reaches the set point SV value and the reached OFF E value is lower than the setting value SV ALnL SV ALnL SV Hysteresis upper limit alarm output ON aa This alarm output activates when the PV value is higher than the setting value OFF Caw SV ALnH This alarm output is OFF when the PV value is lower than the setting value SV ALnL SV SV ALnL SV ALnH Hysteresis lower limit alarm output _ This alarm output activates when the PV value is lower than the setting value OFF 1 lt gt SV ALnH This alarm output is OFF when the PV value is higher than the setting value SV ALnL SV ALnH SV ALnL SV N A Ramp Soak Program Alarms This alarm activates when the Ramp Soak program has ended This alarm activates while the program is in RAMP UP status This alarm activates while the program is in RAMP DOWN status This alarm activates while the program is in SOAK status This alarm activates while the program is in RUN status E Note ALnH includes AL1H AL2H and AL3H ALnL includes AL1L AL2L and AL3L lE Error Display Information The chart below shows the possible error displays on the Solo temperature controller Controller Error Display Display Position Meaning Cause Corrective Action
22. he parameter CHC Use the and A buttons to select the number of additional times the Ramp Soak pattern will be executed For example if EYER is set to Ei the Ramp Soak pattern will execute a total of four times Press the R3 button to save the selected value Press the button to access the parameter Leal Use the Ki and A buttons to choose a Ramp Soak pattern to execute after the completion of Pattern 0 If set to EFI the temperature of the last step in Pattern 0 will be held Press the SET button twice to save the selected value and return to the controller main screen Ramp Soak POSO POS1 POS2 POS3 EHHH Stepoo 50 EHHE step03 100 CEHE Stepos 30 aff Timeoo 3 hrs 00 min RANGE Time03 3 hrs 00 min AMEE Timeo6 3 hrs 00 min SPO i Step01 70 Seay Step04 100 REEN Process Step 6 Fit Timeo1 2 hrs 00 min RABE Timeo4 8 hrs 00 min MEMEH cycle times 0 ERE stepo2 70 EEE step05 30 Link OFF AMEE Time02 5 hrs 00 min AME Time05 5 hrs 00 min aes Manual Control Setup 1 Access the Initial Setup mode by pressing and holding the EJ button for three seconds Press the button repeatedly until the parameter MAN appears Use the BA and BN buttons to select BREI for manual control Press the SET button twice to save the selected value and return to the controller main screen 2 Press the button to access the parameter BMA Use the KA and BN buttons to set a value between 2o and ag to c
23. in the initial setting mode SOLO can accept various types of thermocouple RTD or analog inputs and has a built in RS 485 interface using Modbus slave ASCII or RTU communication protocol Other features include e 1 4 DIN panel size e 2 line x 4 character 7 segment LED display for Process Value PV Red color and Set Point SV Green color e Auto Tuning AT function with PID control e Selectable between C and F for thermocouple or RTD inputs e Two event inputs e 0 to 50 C 32 to 122 F operating temperature range e UL CUL and CE agency approvals 3 Specifications Specifications m 100 to 240 VAC 50 60 Hz or 24 VDC 85 to 264 VAC or 21 6 to 26 4 VDC 5 VA Max EEPROM 4K bit number of writes 100 000 PID ON OFF Ramp Soak control or Manual Less than 0 2 full scale except thermocouple R S amp B types Max 3 thermocouple R S amp B types 10 to 55 Hz 10 m s for 10 min each in X Y and Z directions Max 300 m s 3 times in each 3 axes 6 directions 32 F to 122 F 0 C to 50 C 4 F to 149 F 20 C to 65 C 2000m or less 35 to 80 non condensing Modbus slave ASCII RTU protocol 2400 4800 9600 19 2K 38 4K bps IP65 Complete protection against dust and low pressure spraying water from all directions inside suitable enclosure UL CUL CE UL file number E311366 Degree 2 Normally only non conductive pollution occurs Temporary conductivity caused by condensation is to be expected
24. l to have a different proportional setting than the cooling loop The cooling loop proportional band setting is multiplied by the Set point MEHA value to create a proportional band setting for the heating loop Dual loop PID control control Use the A and BN buttons to change this value if desired positive deadband Press the Ea button to save the selected value Press the button to access the parameter EAH Use the iw and vy buttons to enter a deadband zone value around the setpoint where the output is not effected by the proportional control value As long as the PV remains within the deadband zone the output is not affected by the proportional control The integral and derivative controls ignore the deadband setting and may cause the output to be on within the deadband zone Press the Ea button twice to save the value and return to the controller main screen Dead band dead Gute band width positive Cooling Dead band dead band width negative Set point Dual loop PID control negative deadband ITE Dual Cooling Heating Loop with ON OFF Control 1 Access the Initial Setup mode by pressing and holding the E button for three seconds Press the button repeatedly until the parameter Erk appears Use the Bd and buttons to select anot for ON OFF control and press the E button to save the selected value Press the button to access the parameter IS HEI Use the A button to select ZEN for controlling a cooling heating loop This par
25. main screen 3 Refer to Section 12 1 of this Quick Start Guide to set up the PID control parameters 4 If the temperature controller s output 1 is discrete access the regulation mode again by pressing the SET button for less than three seconds Press the button repeatedly until the parameter HEP Sl appears Use the S and vy buttons to set the time period in seconds for output 1 the heating control Press the SET button to save the value If the temperature controller s output 2 is discrete press the button repeatedly until the parameter BMZ appears Use the BA and BY buttons to enter the cycle period in seconds for output 2 the cooling output Press the SET button twice to save the value and return to the controller main screen 5 Optional regulation parameters can be programmed for a second control output If this is desired access the regulation mode again by pressing the E button for less than three seconds Press the button repeatedly until the parameter oer appears This value allows the cooling control to have a different proportional setting than the heating loop The heating loop proportional band setting is multiplied by the Lo EF value to create Set point a proportional band setting for the cooling loop control Use the R and Dual control with PID WN buttons to change this value if desired Press the J button to posinivedeadband save the selected value Press the button to access the parameter EEEE Use the BA an
26. nitial Setting Parameters Parameters The SOLO temperature controller has three function modes Initial Setting mode Operation mode and Regulation mode When power is first applied to the temperature controller the module information splash screen appears This screen shows the firmware version on the PV display and the two output types for that particular model on the SV display After three seconds the controller will automatically proceed to the Operation mode main screen Press and hold the RJ button for three seconds to go into the Initial Setting mode Press the R3 button for less than three seconds to access the Regulation mode Press the button while inside any of the three function modes to access the individual parameters for each function mode Use the PN and buttons to change the individual parameter values Pressing the E button saves the parameter values Press the E button again to return the controller to the Operation mode MU Reset to Factory Default Instructions All of the following set up instructions are for setting up a controller from the factory defaults If the application for a controller needs to be changed reset the controller to factory default using the following steps 1 Press the button until the parameter fill appears Use the BY button to select MEPE Press the SET button 2 Press and hold the and WY buttons simultaneously for one second and release 3 Press the button repeatedly until the PV
27. ontrol output 1 directly If the controller has a discrete output a value of EIHE turns the output on 20 of the time A value of EHE would turn the output on 100 of the time A manually controlled analog output value is a percentage of the analog signal For example if the controller has a 4 20mA current output a setting of HE would mean that the output would be 4mA The output would be 20mA with a setting of EHHH Both types of manually controlled outputs are off with a value of HE Press the E33 button to save the selected value For dual output control press the button to access the parameter HE Use the B and BN buttons to set a value between AE and EHE to control output 2 directly Press the Ea button twice to save the selected value and return to the controller main screen lt M Event Inputs Two event inputs are available with the SL 9696 series temperature controller See section 8 for terminal wiring EVENT1 input is a normally open contact input that controls the output s of the controller All controller outputs are disabled when an external contact for EVENT 1 is closed EVENT2 input is a normally open contact input that switches the setting value between two different values based on the state of the EVENT2 If the contact is open the first setting value is used for all parameters and outputs If the contact is closed the second setting value is used for all parameters and outputs Each tempera ture setting value has individu
28. shock or vibration 12 Make sure power cables and signals from instruments are all installed properly before energizing the controller otherwise serious damage may occur 13 To prevent electric shock do not touch the terminals in the controller or try to repair the controller when power is applied 14 Use a soft dry cloth to clean the controller Do not use acid or alkaline liquids for cleaning 15 This instrument is not furnished with a power switch or fuse Therefore if a fuse or power switch is required install the protection close to the instrument Recommended fuse rating Rated voltage 250 V Rated current 1 A Fuse type Time lag fuse 16 Note This controller does not provide overcurrent protection Use of this product requires that suitable overcur rent protection device s must be added to ensure compliance with all relevant electrical standards and codes Rated 250 V 15 Amps max A suitable disconnecting device should be provided near the controller in the end use installation i General Description AutomationDirect s SOLO is a single loop dual output temperature controller that can control both heating and cooling simultaneously There are four types of control modes PID ON OFF Manual and Ramp Soak control Depending upon the particular model of controller the available outputs include relay voltage pulse current and linear voltage There are up to three alarm outputs available to allow seventeen alarm types
29. that the equip ment installation and operation are in compliance with the latest revision of these codes f WARNING To minimize the risk of potential safety problems you should follow all applicable local and Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 1 800 633 0405 or 770 844 4200 This publication is based on information that was available at the time it was printed At Automationdirect com we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without obligation This publication may also discuss features that may not be available in certain revisions of the product WARNING Electric shock danger 1 To prevent electric shock do not touch the AC terminals while the power is supplied to the controller This controller is an open type temperature controller Make sure to evaluate any dangerous application in A wit a serious human injury or serious property damage may occur Always use recommended solder less t
30. the Bod and vy buttons to select ono for ON OFF control Press the R3 button to save the value Press the button to access the parameter CEN Use the DN button to select CooL for controlling a cooling loop Press the R button twice to save the value and return to the controller main screen 2 Press the button to access the parameter SEM Verify that the default value SEF is selected Press the 833 button to return to the controller main screen 3 Press the J button for less than three seconds to access the parameter MAE Use the Rag and FN buttons to enter hysteresis This is the amount the PV must go above the SV before the controller output turns on Press the RJ button twice to save the selected value and return to the controller main screen Y Dual Heating Cooling Loop with PID Control 1 Access the Initial Setup mode by pressing and holding the EJ button for three seconds Press the button repeatedly until the parameter EEL appears Confirm the default value is selected for PID control Press the button to access the parameter CEN Use the P button to select H ike for controlling a dual heating cooling loop This parameter sets the heating control to output 1 and the cooling control to output 2 Press the SET button twice to save the value and return to the controller main screen 2 Press the button to access the parameter MBSE Verify that the default value SRS is selected Press the E button to return to the controller
31. the value the controller will display when the input equals 5V Press the E button to save the selected value Press the button to access the parameter r l Use the v and A buttons to select the low engineering value that corresponds to the minimum voltage signal that will be applied to the input of the controller For example if the i OV 5V input is to be used this is the value the controller will display when the input equals OV Press the E button twice to save the selected value and return to the controller main screen 3 Press the button repeatedly until the parameter 55 appears Use the S and BN buttons to select i E Z or Ej to indicate the position of the decimal point for the PV and SV values on the controller Press the SET button twice to save the selected value and return to the controller main screen 4 If the voltage input PV value displayed on the controller needs to be adjusted press the E button for less than 3 seconds Press the button repeatedly until the parameter BERE appears Use the Bd and buttons to adjust a positive or negative offset to the PV value displayed on the controller Press the Ea button twice to save the selected value and return to the controller main screen Voltage Input Type and Input Range Voltage Input Type LED Display 0 50mV Analog Input OV 10V Analog Input OV 5V Analog Input Engineering Range 999 9999 999 9999 999 9999 ed Current Input 1 Install the supplie
32. to select i E Z or E to indicate the position of the decimal point for the PV and SV values on the controller Press the Ej button twice to save the selected value and return to the controller main screen 5 If the current input PV value displayed on the controller needs to be adjusted press the E button for less than 3 seconds Press the button repeatedly until the parameter KP ok appears Use the Bd and buttons to adjust a positive or negative offset to the PV value displayed on the controller Press the R button twice to save the selected value and return to the controller main screen Current Input Type and Range Current Input Type LED Display 4 20mA Analog Input mA 0 20mA Analog Input RAL Engineering Range 999 9999 999 9999 ga PID Control Setup Note Select the desired control mode before beginning PID Control Setup There are four groups for storing PID parameters Podi PIDO EREE PID3 Press the Ei button for less than three seconds and press the button repeatedly until the parameter Pdi appears Use the bd and A buttons to select which group to use for storing the PID parameters Press the SET button to confirm the setting The groups Podi ae can be individually set up with different SV values to be used in the control process If the group Pd is selected the controller will automatically select the most useful PID parameters based on the current temperature setting and the SV value set in e
33. ust go beyond the deadband range in order for either the heating or cooling output to turn on Press the E button twice to save the selected value and return to the controller main screen aa Ramp Soak Control 1 Access the Initial Setup mode by pressing and holding the R3 button for three seconds Press the button repeatedly until the parameter Chel appears Use the Bed and A buttons to select nog for Ramp Soak control Press the RJ button to save the selected value Press the button to access the parameter PAE RR Eight different Ramp Soak patterns are possible with the Solo Temperature Controller Use the KX and BN buttons to select pattern number 0 through 7 for programming Press the RJ button to save the selected value 2 The chart below illustrates an example of a seven step Ramp Soak pattern Pattern 0 Press the button to access the parameter Seo Use the Ki and A buttons to select a setting value temperature for step 00 and press the Ei button to save the value Press the button to access the parameter ELOD Use the A and vy buttons to enter a time in hours minutes for step 00 Follow this procedure until the desired number of temperature and time parameters are completed Press the button to access the parameter E Use the and A buttons to select the last step to be completed by the Ramp Soak pattern For example if Pour is set to g steps 00 through 04 will be executed in the pattern 3 Press the button to access t
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