Ferm Belt Sander FBS-800
Contents
1. 1 EN50144 2 4 EN61000 3 2 EN61000 3 3 inaccordance with the regulations 98 37 EEC 73 23 EEC 89 336 EEC from 01 05 2001 GENEMUIDEN NL i _ W Kamphof pae ar Quality department2. machine Make sure that you know how the machine functions and how to operate it Maintain the machine in accordance with the instructions to make sure it functions properly Keep this manual and the enclosed documentation with the machine Ferm products are manufactured to high quality stan dards they are safe and fit for purpose at time of sale but all tools can be dangerous if the correct precautions are nottaken Always follow these instructions do not carry out the operation until you are sure you can do so in safety Remember to consider the work environment for safe operation as well as safety for tool use Warning When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before attempting to operate this product Save these instructions for future reference PERSONAL SAFETY Use Personal Protection Safety Equipment Protect eyes with safety glasses or goggles note the use of safety protective eyewear without the CE mark can lead to serious injury if the lens breaks A suitable dust mask should be worn if cutting drilling or sanding is dusty in particular chipboard or MDF Approved safety footwear and headgear should worn as appropriate for example on building works or when heavy weights are involved Wear suitable gloves and apron to protect against sparks debris Wear earplugs or ear defenders Dress properl
3. UK Subjectto change USER S MANUAL Document Ref FBS 800 13785 PMRI9 Issue I Mar 02 Copyright These instructions are the sole property of Ferm Omega Tools and may not be reproduced Ferm Belt Sander FBS 800 erm Ferm art nr 730680 Screwfix nr 13785 Ferm B V P O Box 134 8280 AC Genemuiden NL www ferm com 0210 22 Singin AY FERM FBS 800 BELT SANDER USERS MANUAL TECHNICAL SPECIFICATIONS Voltage 230V Frequency 50Hz Power input 800 W No load sander paper speed 280m min Sanding belt size 75x533mm Sanding pad size 75x 160 mm Weight 3 0kg Lpa Sound pressure 88 6 dB A Lwa Sound power level 101 6 dB A Vibration value 3 511 m s2 PACKAGE CONTENTS Beltsander Sanding belts Dustcollection bag Instruction manual Safety instructions Guarantee card Check the machine loose parts and accessories for transport damage PRODUCTINFORMATION 4 5 wi On off switch 2 Fronthandle 3 Rearhandle 4 Blocking switch 5 Dust collection opening 6 Adjusting knob 7 Sanding belt fastener 8 Frontbeltroller 9 Direction indicator 10 Drive belt cover 11 Dust bag SAFETY INSTRUCTIONS The following pictograms are used in these instructions for use A Denotes risk of personal injury loss of life or damage to the tool in case of non observance of the instructions in this manual Carefully read this manual before using the
4. belts which are too wide to fit it is dangerous and will result in damage to the transport mechanism Put the machine on its side with the drive belt cover 10 downwards Pull the lever 7 outwards and to the left as far as it will go Removethe old belt from machine Position the new belt on to the sander making sure that direction arrows on inside of the belt face the same way as the direction indicator 9 on the machine Lineup the belt so thatit sits squarely on the front and rear rollers andis fully home Closethe lever to the right to lock the belt in place Aligning the belt If the belt does not run parallel to the outside edge of the machine adjust it by turning knob 6 clockwise to move the belt to the inside and anticlockwise to move to the outside Make sure the machine is turned off and unplug ged during adjustment OPERATION Make sure the switch on the sander is OFF Plug into a suitable mains supply check the cable is rou ted well away from moving parts and switch onat plug Toswitchthesander ON Press the trigger switch 1 Continuous operation press button 4 in while trig ger switch is depressed then release trigger switch the machine is now in continuous operation mode To switch OFF release trigger switch depress and release in continuous operation mode DURING USE _Letthe machine come to full speed before using this helps to stop t
5. he belt getting clogged Use gentle pressure excessive pressure will clog the abrasive paper and slow the sanding action Regularly inspect the abrasive during use switch off first for signs of damage or wear and replace as required Keep the machine moving this allows the debris to be cleared easily and increases the life of the abrasive Do not sand wood directly up and down the grain keep the sander atan angle of 50 to the grain Keep the ventilation slots clear clean dust and debris with soft brush switch offand unplug first Always use the dust bag supplied it does not provide complete protection from very fine dust therefore it is strongly recommended that a suitable dust mask should be worn in addition to other personal protec tion items MAINTENCE CARE AND REPAIR A Switch off and unplug the machine before carrying outany cleaning or maintenance work CLEANING Wear personal protection equipment during cleaning Do not use water or flammable liquids to clean the san der clean with a soft brush FAULTS Switch OFF immediately at the mains plug and remove the plug when Theplugor cable is damaged Theswitch onthe machine is defective You smell or see smoke caused by scorched insula tion in the machine Overheating Putless pressure onthe workpiece The dust is not removed Clean the dust extraction opening Empty the dust extractor bag The machine does no
6. ice Ensure the sander is switched off and unplugged before chan ging belts adjusting or inspecting BEFORE OPERATING Check the voltage on the sander corresponds with your power supply voltage and that the plug and lead are in good condition You have the correct type of abrasive Depending on the finish required use coarse grade 50 for rough uneven surfaces and medium grade 80 for more even surfaces finally finish with fine grade 20 The sander is only for use on dry surfaces it is not designed to be used in wet or damp conditions Do not use water as a lubricant cutting medium or wet and dry abrasive paper Use abrasive belts designed for the sander install facing the right way Ensure you have and wear suitable personal protec tion equipment during sanding and cleaning Route the mains lead away from workarea Run idle for 30 seconds if there is any abnormal vibration or other fault switch off inspect and rec tify before continuing Fitting the dust collector bag Refer to illustration below Dust collector bag supplied the dust bag attaches to the opening 5 at the side of the machine Push the bag assembly 11 onto the dust exhaust hole firmly During use empty bag frequently there is a zip at the rear of the bag for this purpose Fitting replacing the abrasive belts Refer to illustration below Only use abrasive belts that are suitable for this san der Do not cut
7. lit second Keep work area clean Cluttered areas and benches invite injuries Consider the work environment Do not expose power tools to rain or use them in damp or wet locations Keep work area well lit Do not use power tools in the presence of flammable liquids vapours or gases Guard against electric shock This unit contains dangerous voltages Use a RCD residual current device to provide protection against electrical shock Prevent body contact with grounded surfaces e g pipes radiator ranges or refrigerators Keep children and pets away Do not let children or pets come into contact with the tool extension cable or workarea Do not force the tool It will work better and safer at the rate for which it was intended Use the right tool Do not force small tools or attachments to do the job ofa heavy duty tool Do not use tools for purposes for which they were notintended for example do not usea circular saw for cutting trees or logs Donotabuse the cable Never carry the tool by the cable or pull it to disconnect itfrom the power socket Keep the cable away from heat oil and sharp edges Do not touch the metal plug pins when connecting or removing the plug Do not over reach Keep a proper footing and balance at all times Disconnect tools from power supply When notin use before servicing and when chan ging accessories such as blades bits and cutters Always switch off and unplug the sander from the power su
8. pply before making adjustments or changing abrasive belts Remove adjusting keys and wrenches Ensure that they are removed from the tool before swit ching on Ferm Avoid unintentional starting Do not carry plugged in tools with your finger on the switch Check that the switch is off before plugging in to socket Extension cables Use only three core earthed extension cables suitable for the power input of the tool minimum cable size 5mm2 Pluginto an earthed socket only When using a cable reel unwind it fully Do not use long extension cables Outdoors use If the tool is suitable to be used outdoors only use an extension cable intended for outdoor use and marked accordingly Usea RCD residual current device to pro vide protection against electrical shock Do not use in rain or damp conditions Connecta dust extraction device Whenever there are facilities for fitting a dust or fume extraction system make sure it is connected and used Use recommended accessories The use of any other accessory or attachment other than recommended in the instructions or catalogue may pre senta risk of personal injury Use an extension cable with a minimum conductor size of 5mm2 When usinga cable reel unwind it fully USING THE BELT SANDER AN The sander is designed for sanding wood removing rust sanding metal and polishing only This machine is designed to be used hand held only do not fix to a bench with clamps or v
9. reach of children ELECTRICAL INFORMATION This product is complete with a pre wired mains plug If the plug needs replacing follow these instructions This sander is double insulated in accordance with EN 50144 therefore no earth wire is required Wire correctly The wires in the mains lead are coloured in the following way BLUE Neutral BROWN Live Green amp Yellow Earth Blue Neutral Securing wires Secure wires carefully and firmly to the correct termi nals Secure the mains cable in the plug cord grip firmly Fit a 3 amp fuse If a 3amp BS1363 plug is used a BS 1362 ASTA approved 3 amp fuse must be fitted Ferm Recycle dispose of old plug and cable Prevent inadvertent connection to socket and risk of electric shock ENVIRONMENT Recycle the packaging according to the identification marks on it At the end of the product or its accessories life please recycle where facilities exist phone the Helpline for current advice on recycling Helpline For any questions relating to operational or safety matters contact Ferm Customer Helplineon 01159661199 Monday Friday 8am 6pm Saturday 9am I pm GUARANTEE The guarantee conditions can be found on the separately enclosed guarantee card CE DECLARATIONOF CONFORMITY UK We declare under our sole responsibility that this productis in conformity with the following standards or standardized documents EN55014 1 EN55014 2 EN50144
10. t start when switched on Check the mains lead and the fuse plug Take to your Ferm Dealer for repair Ferm The motor is defective Taketo your Ferm Dealer A There are no user serviceable repairable parts inside this machine Qualified service engineers must carry out repairs and servicing MAINTAIN TOOLS WITH CARE Keep the tool clean for better and safer performance Follow instructions for changing accessories Inspect tool and extension cables periodically and if damaged have them repaired by a qualified person or authorised service body Check for damaged parts Do not use a tool with damaged parts before further use a damaged tool must be carefully checked by a qualified person to determine that it will operate properly Check for alignment of moving parts binding or breakage of parts mounting and other conditions that may affect its operation A damaged part or guard should be properly repaired by an authorised service centre unless indicated otherwise in the instruction manual Have defective switches repla ced by an authorised service centre Do not use a tool if the switch does not turn on and off Have your tool repaired by an expert This appliance is manufactured in accordance with rele vant safety standards Only experts must carry out repai ring of electrical appliances otherwise considerable dan ger for the user may result Storing tools When notin use tools should be stored in the dry out of
11. y Do not wear loose clothing or jewellery It can get caught in moving parts Non skid footwear is recommended when working out doors Wear protective hair covering to contain long hair Stay alert Watch what you are doing Use common sense Do not operate tools when tired or after taking alcohol or pre scription non prescription drugs Ferm EXPLODED VIEW Ferm SPARE PARTS LIST REF NR DESCRIPTION FERMNr 01 02 CARBON BRUSH HOLDER 409000 03 04 CARBON BRUSH SET 409001 05 BELT WHEEL 409002 06 BEARING 608 2Z 800608 08 ROTOR 409003 16 STATOR 409004 17 BEARING 626 2Z 800626 21 50 NEEDLE BEARING HK081210 801211 22 SPINDLE 409005 23 ROLL 409006 26 SWITCH 409007 31 BASE PLATE 409008 41 BELT WHEEL 409009 43 45 BEARING 627 2Z 800627 44 SPIRAL GEAR 409010 47 BIG GEAR 70901 I 53 DRUM 409012 55 ADJUSTING KNOB 409013 73 BELT COVER 409014 67 68 DUSTBAG COMPLETE 409015 6l DRIVING BELT 409016 Ferm OPERATIONALSAFETY Warning Be aware this sander can produce fine dust which can be hazardous to your health Some older painted surfaces may contain harmful lead Clean the area and tool thoroughly after sanding Always use a suitable mask eye protection gloves and use dust extraction during sanding and cleaning Concentrate Routine and repetition can lead to mistakes Remember that a slight lack of concentration can result in serious injuries in a sp
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