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INSTALLATION AND USER MANUAL code: 80989

1. DIOIDIOIOIOIOIOIOIC Figure 5 Dimensions versions for assembly on plate with relay 19 80989 MAN G Cube Fit 10 2012 ENG Dimensions in 5 DIDIOIOIOIOIOIOIOIOIOIO e 59 DIOIOIOIOIOIOIOIOIOIOIO DIOIOIOIOIOIOIOIOIOIOIO e Figure 6 CAN IO dimensions
2. Thermo resistance temperature input PT100 and PT1000 witli2 iiti tette tret icons 31 Thermo resistance temperature input PT100 and PT1000 witli3 nt tete 32 Thermo resistance temperature input PT100 and PT1000 witli4 Wits siiin Analogue input in voltage Analogue input in current Analogue input in current 2 wire amplified transducer 34 Analogue input in current 4 wire amplified transducer 34 Potentiometer analogue input 35 Electric resistance extensometer analogue input strain gauge oet UE EGO 35 Digital output PWN iicet tere cen in ie 36 Analogue output in voltage in current 36 N O single contact relay output Exchange contact relay output 80989 MAN G Cube Fit 10 2012 ENG Configurations 38 CAN 38 Setting the transmission speed 38 ENTRY INTO SERVICE 39 39 Main Menu ere nie Peso 39 Mu 40 Display EK Touchscreen calibration esses 40 Jae
3. j 134 4 Dimensions in mm GF_VEDO SL V70CT Figure 2 Dimensions GF_VEDO SL 80989 MAN G Cube Fit 10 2012 ENG 9 50 50 B l OUO COO OOO OOo OOO Coo OOO OCOOOCOGOOO L ooaseaco 501 gm s s alee Dimensions GF VEDO SL 35CT GF VEDO SL 70CT V7OCT Figure 3 Free spaces for ventilation Attention the temperature inside the compartment that houses the integrated Controller and Operator Panel must never exceed 50 C The free spaces highlighted in grey are those recommended with static ventilation With forced ventilation these spaces can be reduced even further 10 80989 MAN G Cube Fit 10 2012 ENG Technical data Operating voltage The remote input and output module I O allows e acquisition of multiple information for the appliances controlled
4. 41 CANopen E Modbus Modbus RTU aco nne retro trench rms System Message Fault i Uploading the application program 42 MAINTENANCE AND DIAGNOSTICS Integrated Controller and Operator Panel GANAO Module uu tuni tnn sero Disposal Diagnostics Integrated Controller and Operator Panel CAN IO Module uu tonne ORDERING CODES 45 Integrated Controller and Operator Panel Code examples CAN IO 46 Code examples 46 Accessoires AT Programming tool 47 GF PROJEGT LX inerant teat itn entire rr nune 47 3 Warnings and safety While all the information contained in this manual has been carefully checked Gefran S p A accepts no responsibility for the possible presence of errors or for damage to persons and or property caused by the improper use of the manual Gefran S p A also reserves the right to make changes to the contents and form of this manual and to the characteri stics of the devices illustrated at any time and without prior warning The installation of the devices illustrated in the manual must be carried out by qualified technicians in compliance with the laws and stan
5. 6 GF VEDO SERIES SL MODELS 35CT 70CT V70CT 7 TeGhniGalidata u uu PT Dimensions and spaces required for installation n 11 Dati tecnici 11 IP M 17 ASSEMBLY AND INSTALLATION 20 Assembly of Integrated Controller and Operator Panel 20 Hole dimensions etre Protection against infiltrations of 20 rui c Minimum spaces for ventilation Positioning rec irr ecce secti e ei nonin Fastening to the panelinin Integrated Controller and Operator Panel Connections CAN IO module assembly Assembly on plate u uuu conce ee nie er Assembly on DIN runner Positioning ng CAN IO module connections essen Heading the u uu uu eiconsectet Identification of inputs and outputs Connection diagrams eese Digital uu uuu aaa Fast digital input One way encoder Fast digital input Two way Fast digital input Impulse counter Period measurer 30 Frequency measurer Duty cycle measurer zi Impulse duration measurer sese Thermocouple temperature
6. Max number Type Transducer power Input filter Input impedance ELECTRIC RESISTANCE Sampling time EXTENSOMETER for all channels ANALOGUE INPUT strain gauge Output format Errore max Q 25 G Protections Electric insulation 8 orderable in groups 2 4 6 8 Differential strain gauge 2 2 mV V 3 3 mV V 5 V 150 mA max Low pass 2nd order Cutting frequency 20 Hz gt 1 MQ 5 ms Type UINT Resolution 16 bit LSB 0 38 pV 0 5 scale bottom Polarity inversion yes Overvoltage max 1 kV per 1 ms Channel channel no Channel bus 2 kV Max number Composition Type Rated voltage Max output current DIGITAL OUTPUT 0 5 A Switch delay Protections Electric insulation 16 orderable in groups 2 4 6 8 10 12 14 16 Current emission 24 25 Single output 0 5 Group of 8 outputs 4 0 1 30 us 1 0 50 us Short circuit Overload gt 0 7 A according to IEC 61131 2 Overtemperature Overvoltage max 1 kV per 1 ms Corto circuito Sovraccarico gt 0 7 A secondo IEC 61131 2 Sovratemperatura Sovratensione max 1 kV per 1 ms Channel channel no Channel bus 2 kV Max number Composition Type Rated voltage Max output current DIGITAL OUTPUT 2A Switch delay Protections Electric insulation 16 orderable in groups 2 4 6 8 10 12 14 16 Every 4 outputs a power wire Current emission 24 25 Sing
7. Description CAN Low CAN Ground mass Earth CAN High CAN 1 2 3 4 5 6 7 8 9 80989 MAN G Cube Fit 10 2012 ENG GEFRAN Figure 15 CAN bus line termination A The line termination is not fitted in the controller It is therefore necessary to fit two terminations resistor 120 Q W 5 at the ends of the CAN bus as shown in figure 15 Note If the last device of the CAN bus is a CAN IO module it is possible to activate the termination in the module with the appropriate switches see the CAN IO documentation Ethernet If necessary connect the Ethernet cable to the Ethernet RJ45 port The Ethernet port allows connection of the Inte grated Controller and Panel to a computer or to a company LAN network The connection cable to use either straight or crossover depends on the type of device that has to be connected For example to directly connect a PC it is ne cessary to use a crossover cable Z Q e e e e w N fp o X o A co po Crossover cable Straight cable Figure 16 straight and crossover Ethernet cables For the connection use a CAT6 UTP cable or superior The maximum length of the Ethernet cable is 100 metres Do not run the Etherne
8. CONDITIONS Relative humidity 5 95 RH non condensing in according to IEC 68 2 3 Direct on plate with spacers ASSEMBLY On 35 mm DIN bar horizontal or vertical optional DEGREE OF IP 20 optional PROTECTION Depending on the I O configuration WEIGHT For assembly on plate 0 6 kg max For assembly on DIN runner 0 85 kg max CERTIFICATION CE UL by specific request CE STANDARDS EMC conformity electromagnetic compatibility LV conformity low voltage 80989 MAN G Cube Fit 10 2012 ENG Observance of Directive 2004 108 CE Observance of Directive 2006 95 CE 17 Dimensions TE max 355 1 max 320 1 Figure 4 Dimensions CAN IO versions for assembly on DIN runner 80989 MAN G Cube Fit 10 2012 ENG 18 Dimensions q Bg o g e s o
9. Frequency resolution 0 01 Hz Max frequency 50 kHz Type INT Resolution 13 bit 4096 4095 LSB 2 44 mV 0 1 1 5 us 15 0 1 ps Short circuit Overload gt 1 4 Overtemperature Overvoltage max 1 kV per 1 ms Channel channel no Channel bus 2 kV 16 80989 MAN G Cube Fit 10 2012 ENG ANALOGUE OUTPUT VOLTAGE 10 V Max number Type Max output current Refreshing time Settling time settling time Output format Max error 25 C Protections Electric insulation 8 orderable in groups 2 4 6 8 Single ended voltage 10 V 20 mA 10 ms 1 ms Type INT Resolution 13 bit 4096 4095 LSB 2 44 mV 0 5 scale bottom Short circuit 10V yes Overpressure max 1 kV per 1 ms Channel channel no Channel bus 2 kV ANALOGUE OUTPUT CURRENT 0 4 20 mA Max number Type Max voltage Max charge Refreshing time Settling time setting time Output format Max error 25 G Protections Electric insulation 8 orderable in groups 2 4 6 8 Corrente 0 20 mA 12V 600 5 ms 1ms Tipo UINT Resolution 12 bit 0 20 mA 0 16384 4 20 mA 3277 16384 LSB 1 22 uA 0 5 scale bottom Overvoltage max 1 kV per 1 ms Channel channel no Channel bus 2 kV ENVIRONMENTAL Operating temperature Storage temperature 0 50 according to IEC 68 2 14 20 70 according to IEC 68 2 14
10. Output format Max error 25 G Protections Electric insulation 8 orderable in groups 2 4 6 8 Single ended voltage 10 V Low pass 3rd order Cutting frequency 20 Hz gt 1 MQ 5 ms Type INT Resolution 13 bit 4096 4095 LSB 2 44 mV 0 5 scale bottom Polarity inversion yes Overvoltage max 1 kV per 1 ms Channel channel no Channel bus 2 kV Max number Type Input filter 8 orderable in groups 2 4 6 8 Current 0 20 mA Low pass 3rd order Cutting frequency 20 Hz Input impedance 100 Q Sampling time 5 ms ANALOGUE INPUT for all channels IN CURRENT Output format Type UINT 0 4 20 mA Resolution 14 bit 0 20 mA 0 16384 4 20 mA 3277 16384 LSB 4 88 uA Max error 25 C 0 5 fondo scala Protections Polarity inversion yes Overvoltage max 1 kV per 1 ms Electric insulation Channel channel no Channel bus 2 kV Max number 8 orderable in groups 2 4 6 8 Type Potentiometer 2 kQ min Transducer power 5 V 150 mA max Input filter Low pass 3rd order Cutting frequency 20 Hz Input impedance gt 1MQ POTENTIOMETER Sampling time sms ANALOGUE INPUT for all channels Output format Type UINT Resolution 12 bit LSB 1 22 mV Max error 25 Protections Electric insulation 0 5 scale bottom Polarity inversion yes Overvoltage max 1 kV per 1 ms Channel channel no Channel bus 2 kV 14 80989 MAN G Cube Fit 10 2012 ENG
11. 1 Use switch 2 to select the hundreds OFF 0 ON 1 2 Use the dial x10 to select the tens from 0 to 9 A F positions are not valid Attention selecting position A starts the transmission speed change procedure 3 Use dial x1 to select the units from 0 to 9 A F posi tions are not valid Every change in node number generates a restart of the card with the new address acquired Examples of addresses Address Switch Dial x10 Dial x1 Setting the transmission speed The factory configuration envisages a transmission speed of 500 kbit s This speed can be changed from 10 kbit s to 1000 kbit s using the two 16 position dials x1 and x10 used to set the CAN address of the CAN IO module The length of the bus network influences the maximum speed reachable as shown in figure 28 All the bus network devices have to operate at the same speed 39 c eo T x b gt E 0 10 40 100 200 1000 Lunghezza bus Figure 29 bus transmission speed 10 000 The possible speed settings are Transmission speed 1000 kbit s 800 kbit s pre set 500 kbit s 250 kbit s 125 kbit s 100kbit s 50 kbit s 20 kbit s 10 kbit s Dial position Dial position x10 x1 gt A A A A A A A A To change the transmission speed proceed as follows 1 Set dial 1 to the position correspon
12. Thermocouple input negative pole from RT1 to RT10 Thermo resistance input PT100 positive pole from RT1 to RT10 Thermo resistance input PT100 negative pole from RT1C to RT10C Thermo resistance input PT100 third wire from RTK1 to RTK10 Thermo resistance input PT1000 positive pole from RTK1 to RTK10 Thermo resistance input PT1000 negative pole from RTK1C to RTK10C Thermo resistance input PT1000 third wire from DOL1 to DOL16 Digital output 0 5 A PWM output from DOH1 to DOH16 Digital output 2 A from HSO 1 to HSO 8 Fast digital output from AOV1 to AOV8 Analogue output in voltage from AOC1 to AOC8 Analogue output in current from RO1 to RO8 Relay output 29 Relay output common pole 80989 MAN G Cube Fit 10 2012 ENG Connection diagrams Digital input if Mest ll jl ICT Fast digital input One way encoder 2 Monodirectional x Encoderrz SHIELD Use screened cable with 4 conductors and connect the screening to the earth bar as close as possible to the module The input has to be configured via software 80989 MAN G Cube Fit 10 2012 ENG 30 Fast digital input Two way encoder d rates lo OLS g m 8l halal e i I e fr lt QES C
13. stomised to suit customer requirements adapting perfectly to the machine or system to control Architecture Modbus TCP Modbus RTU lt GEFRAN me w CANopen Thanks to its flexibility and ease of use GCube Fit can be used in a variety of sectors and for numerous process and automation process controls such as the wood industry gluing etc packaging packing labelling etc food industry pasteurisers etc chemical industry autoclaves etc metal working washing etc plastic working dryers coolers etc USB GEFRAN SD card Figure 1 System architecture 80989_MAN_G_Cube Fit_10 2012_ENG Technical data The integrated Controller and Operator Panel allows the complete management of automation Available in 3 versions 6 models and equipped with a po werful 400 MHz processor It is destined mainly to operate in an industrial environment on the control panels of production process machines or processes The operator interacts through a colour touch screen Depending on the model the size of the screen is 3 5 or 7 wide As an option the device can be equipped with programma ble function buttons Thanks to its numerous communication ports some of which are optional it is possible to connect a wide range of devices to the controller such as computers barcode rea ders USB sticks modems printers etc and connect it to
14. Assembly on plate The fastening holes of the CAN IO module have a diameter of 4 5 mm Figure 17 shows the positions of the holes on the various models of module Figures 5 and 6 show the distances between the centres of the fastening holes The spacer for connection with the plate must have a minimum length of 12 mm For correct assembly it is necessary to use all the fastening holes envisaged on the card Figure 18 Fastening hole position Assembly on DIN runner The card can be fitted with two hooks for fitting to 35 mm DIN runners To fasten the card in place insert the upper part of the hook over the runner turn the card and press it until it clicks into place hooking also under the runner Figure 19 Assembly on DIN runner 80989 MAN G Cube Fit 10 2012 ENG To remove a card fastened to a DIN runner release the 2 lower hook levering slightly with a screwdriver and turning the card to release it Figure 20 Dismantling from DIN runner Positioning The CAN IO module is installed vertically on the long side or the short side In this second case the power connections and CAN have to face downwards The module cannot be installed horizontally IDKIDIDIEIDIEIDIDID
15. Digital IO Digital inputs max 24 24 VDC 00 03 06 09 12 15 18 21 24 Fast counters max 6 Contatore veloce 50 kHz 0 3 6 Digital outputs max 16 00 02 04 06 08 10 12 14 16 00 02 04 06 08 10 12 14 16 ee 0 2 4 6 8 PWM outputs max 8 0 2 4 6 8 Analogue IO Analogue inputs max 8 10 V 0 2 4 6 8 0 20 mA 0 2 4 6 8 Strain gauge 3 3mV V 0 2 4 6 8 Potentiometer 0 2 4 6 8 Temperature inputs max 10 Thermocou ples J K S 00 02 04 06 08 10 T Pt100 00 02 04 06 08 10 Pt1000 00 02 04 06 08 10 Analogue inputs max 8 10 V 0 2 4 6 8 Phisical characteristics Connector Screw terminals Click female 12 pole Comb IP protection rating Absent IP20 DIN runner Absente Present 0 20 mA 0 2 4 6 8 ATTENTION The total number of inputs and Outputs cannot be more than 40 Code examples CAN IO D 09 3 00 00 00 4 A 0 0 0 0 00 00 00 0 0 0 0 2 CAN IO D 00 0 00 00 040A000204000002 111 46 9 digital inputs 3 fast counters 4 PWM outputs assembly on plate click connectors 4 relay outputs 2 potentiometer inputs 4 thermocouple inputs 2 current analogue outputs 0 20 mA assembly on DIN runner IP20 protection r
16. The analogue output is available in two versions in voltage and current identified respectively as AOVx and AOCx Do not connect charges that do not fall within the technical specifications Use a bipolar screened cable and connect the screening to the earth bar as close as possible to the module 37 80989 MAN G Cube Fit 10 2012 ENG N O single contact relay output 250Vac 250Vac 30Vdc 30Vdc Com RO1 Com RO1 Com RO2 Com RO2 S nam o e LL um um Do not connect charges with higher voltage or absorption than that indicated in the technical specifications Exchange contact relay output 250 Vac 30 Vdc Com RO1 RO2 Com RO1 RO2 G fom AAA Hl Do not connect charges with higher voltage or absorption than that indicated in the technical specifications 80989 MAN G Cube Fit 10 2012 ENG 38 Configurations CAN address Set the node number of the CAN IO module with the switch and dials The valid addresses range from 1 to 128 Attention there cannot be two devices nodes with the same address on the CAN bus Figure 28 Address switch and dials To set an address proceed as follows
17. versions for assembly on plate without relay 80989 MAN G Cube Fit 10 2012 ENG 20 Assembly of Integrated Controller and Operator Panel Hole dimensions For correct installation observe the dimensions of the templates shown in the illustration The dotted line shows the maximum size of the front panel Attention the panel on which the Integrated Controller and Operator Panel is mounted has to have the following cha racteristics be sufficiently stiff and strong so that it does not bend during use e be between 1 and 12 mm thick to allow the fastening of the device with the terminals supplied e ifthe use of the USB transfer cable is envisaged read the notes on its installation first GF VEDO SL 35CT GF VEDO SL V70CT GF VEDO SL V70CT Figure 7 Panel hole dimensions for GF_VEDO SL Protection against infiltrations of water The Integrated Controller and Operator Panel offers first of all a degree of protection of IP65 It is therefore possible to install the device in particularly dusty environments or areas subject to splashes of water without problems e compartment in which the device is housed also has to be dust and waterproof e the panel on which the device is installed must be per fectly smooth and flat on the front e the hole in the panel must scrupulously respect the di mensions indicated e the device has to be fastened tightly to the panel to allow the gasket fi
18. level lt 8 Vdc High level gt 9 Vdc 100 Hz 0 gt 1 100 us 1 gt 0 85 us Polarity inversion Overvoltage max 1 kV 1 ms Channel channel no Channel bus 2 kV FAST DIGITAL INPUT Max number Type Rated voltage Max input voltage Max input current Switch threshold Hardware filter Switch delay Position counter output format Speed output format Period measurer impulse duration measurer output format 6 orderable in groups 3 6 Absorption of current type 1 2 3 24 Vdc 32 Vdc 6 5 mA Low level x 8 Vdc High level gt 9 50 kHz 0 1 lt 500 ns 1 0 lt 500 ns Type DINT Resolution 32 bit 2147483648 2147483647 Type DINT Resolution 32 bit 2147483648 2147483647 LSB 0 1 impulses s Type DINT Resolution 32 bit 0 21 4 s LSB 10 ns 12 80989 MAN G Cube Fit 10 2012 ENG Frequency measurer output format Protections Electric insulation Main functions FAST DIGITAL INPUT Auxiliary functions TYPE DINT Resolution 32 bit 0 500 kHz LSB 0 1 Hz Polarity inversion Overvoltage max 1 kV per 1 ms Channel channel no Channel bus 2 kV 6 one way incremental encoders A max 2 one way incremental encoders zero notch A Z max 2 two way incremental encoders AB max 2 two way incremental encoders zero notch AB Z max Max 6 count forward Counter Period measurer Frequency measurer Du
19. that represents the RS 485 active state of a device circuit etc in relation to the total time considered SD Card Enables the storage of information for filing records or further processing SDRAM Time required for the output value to reach and remain above 90 96 of the final value Strain gauge USB Rotative position transducer Sensor that transforms small dimensio nal deformations of a body subject to mechanical or thermal stress in changes of electric Standard for local networks LAN Non volatile memory in the solid state Non volatile RAM faster than the Flash memory File Transfer Protocol Allows the upload and download of data files between the controller and other digital devices Least Significant Bit It defines the minimum resolution of a measurement Layer Setting Services Open serial communication protocol de facto standard in communication betwe en industrial electronic devices Modbus RTU is the most common im plementation of this standard Modbus TCP IP is that specific m for Ethernet networks Circuit configuration which through an electronic component called an opto isolator allows the transferral of a signal between two circuits while maintaining galvanic separation Regulation algorithm Programmable Logic Controller A digital computer specialised in the management of industrial processes Pulse Width Modulation Technique for controlling power towards electri
20. the list that opens the file extension is PPJS and click the Open button 6 Select gt Settings from the Communication menu 7 Select the GDB protocol in the Device Link Manager Config window that opens 8 Click the Properties button The Gdb Config win dow opens Select the TCP IP protocol from the Port dropdown menu and enter the IP address indicated at step 2 of the procedure in the IP address box 9 Click the OK button and then press OK again 10 Check the connection Select gt Connect from the Connection menu The PC connects to the controller In the bottom right window the following words appe ar CONNECT in green NO CODE in yellow If DIFFE RENT CODE appears this means that there is already an application program different from the one you are trying to upload on the controller If the word CON NECT does not appear this means that communication related settings are incorrect In particular verify the IP address 11 Upload the application onto the controller selecting gt Download Code from the Communication menu Click the Yes button in the warning message that opens The transfer starts and is highlighted on a progress bar 12 Atthe end of the transfer a window opens and asks you to restart the system Click Yes 13 In the bottom left corner of the Output panel there is a list of the results of the actions performed the message SOURCE OK appears in the window at the bottom 14 Click the Open GF
21. using the special screws Description Signal Flow Data Carrier Detect Input Received Data Input Transmitted Data Output Data Terminal Ready Output Ground Mass Data Set Ready Input Request To Send Clear To Send Output Input 2 3 4 5 6 7 8 9 Ring Indicator Input RS485 The RS485 port is optional Considering that the RS485 is opto isolated it is not neces sary to disconnect the power to the Integrated Controller and Operator Panel and to the device to be connected be fore connecting them Tighten the cable connector to that of the controller using the special screws 25 Description _ Data Ground c The RS485 connection can be used successfully over long distances and in environments characterised by considera ble disturbance The maximum length of the cable depends on the transmis sion speed as shown in figure 17 10 10 kb s 100 kb s 1 Mb s 10 Mb s Velocit max di trasmissione dati con cavo AWG24 Figure 17 RS485 max transmission speed 80989 MAN G Cube Fit 10 2012 ENG CAN IO module assembly Attention CAN IO modules can be supplied in the version for assembly onto plate and in the version for assembly onto 35 mm DIN runner For assembly follow the instructions relating to the version of the module owned
22. CT GF VEDO SL V70CT Figure 12 GF_VEDO SL connector position 2 Input power 24 Vdc 2596 Description Connector indicator Note Pull out polarised terminal block CAN Port DB9 M D sub 9 pin male Ethernet Port 10 100 Mbit s RJ45 USB Port USB Type A optional SD Card Slot optional RS232 Port DB9 M D sub 9 pin male optional Insulated RS485 Port DB9 M D sub 9 pin male optional c G N Green Link LED Permanently on signals that the Ethernet connection is active Yellow Data LED red Power The Integrated Controller and Operator Panel must be con nected to a 24 Vdc power supply unit The same 24 Vdc power supply can feed several devices controller and CAN IO modules Make sure that the current issued by the power supply is higher than the total maximum current absorbed by all the devices connected 230 Vac Figure 13 GF_VEDO SL power Considering that the device has no switch it is necessary to install one before it with a protective fuse The switch has to be positioned in the immediate vicinity of the device and be easy for the operator to reach 23 Flashing signals that data is being transfer A high speed transfer could make the yellow LED appe ar permanently on For the 24 Vdc power supply use a separate line from that used for electromechanical power devices such as relays c
23. EI Figure 21 CAN IO assembly direction 26 CAN IO module connections Connectors signals and configuration elements IOIOIOIOIOIOIOIOIOIOIOIO eelere DIDIOIOIOIOIOIOJOIOIOIO DIDOIOIOIOIOIOIOIOIOIOIO DIOIOIOIOIOIOIOJOIOI Figure 22 CAN IO module element position Description Power Connector indicator Yellow LED Run Green LED programme running Power input 24 Vdc 25 Terminal block Porta CAN DB9 M D sub 9 pin male CAN Run Green LED CAN Fail Red LED CAN termination Switch CAN address hundreds selection Switch OTIN CAN address tens selection Dial _ address units selection Dial connections fastening hole _ Figure 22 shows a general card with type 1 connectors Depending on the customer s requirements the card may also have been supplied with other types of connector The use of the single connector is identified by its silkscreened details 27 Relay connections Figure 23 Types of I O connector Power only in CAN IO modules with relay The CAN IO module must be connected to a 24 Vdc power supply unit The sam
24. EJ SHIELD SI e _ ea Use screened cable with 5 conductors and connect the screening to the earth bar as close as possible to the module The input has to be configured via software Fast digital input Impulse counter Period measurer Frequency measurer Duty cycle measurer Impulse duration measurer li SHIELD i d IL T T Qoo lt Use a screened cable with 3 conductors and connect the screening to the earth bar as close as possible to the module The input has to be configured via software 31 80989 MAN G Cube Fit 10 2012 ENG Thermocouple temperature input For the connection use a compensated cable If using a screened cable connect the screening to the earth bar as close as possible to the probe The screening is connected to earth on the hot joint of the probe Thermo resistance temperature input PT100 and PT10OOO with 2 wires Z 6 T 3 PT100 PT1000 SHIELD Tal al x ii stot I Use a screened bipolar cable and connect the screening to the earth bar as close as possible to the module A Attention do not forget to bridge the VP1 port with and the GNDI port with 80989 MAN G Cube Fit 10 2012 ENG 32 Thermo resistance temperature input PT100 and PT1000 with wires 2 PT100 PT1000 3 wires SHIELD jh 205 3l S _ Eea Us
25. GEFRAN This document is the property of GEFRAN and may not be reproduced or transferred to third parties without authorization 80989_MAN_G_Cube Fit_10 2012_ENG INSTALLATION AND USER MANUAL code 80989 10 2012 ENG ATTENTION This manual must always be available to operators of the devices described here Always make sure that you have the latest version of the manual which is available for free download from the GEFRAN website www gefran com Installers and or maintenance personnel are required to read this manual and to precisely follow the instructions contained in it and in its attachments GEFRAN will not be liable for any damage to persons and or property or to the product itself caused by failure to follow the instructions and observe the warnings given below This manual and its attachments may be freely reproduced as long as they are not changed in any way and every copy contains this warning and the declaration of ownership by Gefran S p A 80989 MAN G Cube Fit 10 2012 ENG SUMMARIES AND TABLES CONTENTS 3 u Warning and Safety Printing conventions used in the manual Elo e n u GENERAL UU UL T 6 Overview of the solution and functionalities 6 Architecture uuu uuu
26. N 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 61000 4 1 14 Observance of 2006 95 CE Safety LVD EN 61010 1 Available from January 2013 80989_MAN_G_Cube Fit_10 2012_ENG Dimensions and spaces required for installation pawana u sa Ti p F 0 t3 Lj cooGoeoeooo ooo OOO OOO ooo ooo ooo oooooooo Dimensions in mm GF VEDO SL 35CT 29622223820 OOOOOOOO ooo ooo coco ooo ooo d 2 82882288 C C Dimensions in mm GF VEDO SL 70CT ooo ooo ooo OODODOOOOO ees TLA T C GG lo L 9 G9
27. Project LX page button and wait for the page editor to open Bo 43 Last Fault indicates when the last malfunction occurred Fault address indicates the address of the application pro gram code which manifested the malfunction PLC Loaded shows and signals the correct upload of the PLC software HMI Loaded shows and signals the correct upload of the application program The HOME button in the top left corner allows a return to the Main Menu while the BACK button returns to the Infor mation screen 15 Open the page application selecting the OPEN page menu 16 Select the page required the file extension is PAJX from the list and click the Open button 17 Select gt Communication settings from the Project menu 18 Select the GDB protocol in the Device Link Manager Config window that opens 19 Click the Properties button The Gdb Config win dow opens Select the TCP IP protocol from the Port dropdown menu and enter the IP address indicated at step 2 of the procedure in the IP address box 20 Clic the OK button and then press OK again 21 Transfer the program selecting Download Project from the Project menu 22 In the bottom left corner of the Output panel there is a list of the results of the actions performed and the first page of the program uploaded appears on the screen of the Integrated Controller and Operator Panel 23 Remove the Ethernet cable To upload a new program onto a controller that has al
28. an Ethernet network The remote input and output modules CAN IO are con nected by bus to the CAN port CANopen Other CANopen standard compliant devices can also be connected to the bus CONNECTIONS 35CT 7OCT V70CT Operating voltage 24 25 Absorbed current 300 mA max 350 mA max at 24 Vdc POWER Dissipated power 7 5 W max 8 5 W max Protections Protection for polarity inversion Short circuit Connection 3 pole polarised extractable connector Screw terminals max wire section 2 5 mm Type Rechargeable Li Al 3 V 65 mA h type ML2032 BACK UP BATTERY non replaceable Duration 10 years in absence of power 20 months CAN Port Opto isolated Ethernet ETH Port RS 485 Port optional RS 232 Port optional USB Port optional Connector DB9 M Speed 10 kbit s 1 Mbit s Termination to be managed externally Connector RJ45 Speed 10 100 Mbit s Signals green connection LED yellow data LED Opto isolated Connector DB9 M Speed 9 6 kbit s 115 kbit s Connector DB9 M Speed 9 6 kbit s 115 kbit s Connector type A Standard USB 2 0 80989 MAN G Cube Fit 10 2012 ENG Vertical 45 60 35CT 70CT V70CT Ethernet FTP File Transfer Protocol COMMUNICATION Modbus TCP IP Master Slave PROTOCOLS CAN CANopen Master Modbus Modbus RTU Master Slave Type TFT touch screen with 4 wires resistive technology Dimensions diagonal 3 5 7 Resolution in p
29. and from the environment via signals and sensors e control and regulate appliances through different types of signals and commands The modules are available in different models and can ma nage up to a total of 40 channels inputs and outputs each with the following limits type see ordering codes e digital inputs 24 max e fast digital inputs meters 6 max e digital outputs 16 max in total outputs 0 5 16 max e outputs 2 A 16 max relay outputs 8 max e PWM outputs 8 max e Temperature inputs thermocouples thermo resistance PT100 thermo resistance PT1000 10 max in total e analogue inputs power input 10 V current input 0 4 20 mA extensometer input potentiometer input 8 max in total e analogue outputs power outputs 10 V current outputs 0 4 20 mA 8 max in total The main characteristic of the module is that it is assem bled according to user requirements combining different type inputs and outputs on the same card in the quantities required In this way they adapt perfectly to the requirements of the machine or system to be controlled The modules can be prepared for assembly on DIN runner or plate according to requirements 24 Vdc 25 COMMUNICATION PROTOCOLS Module addresses available Transmission speed 80989_MAN_G_Cube Fit_10 2012_ENG Absorbed current at 24 Vdc 700 mA max POWER Dissipated power 12 W max Connections Screw terminals max wire se
30. ating screw terminals 80989 MAN G Cube Fit 10 2012 ENG Accessories Ordering code Description Quantity per pack Female fly connector 12 pole for type 2 10 module connector Female fly connector for type 3 module 10 connector Programming tool GF PROJECT LX Development software that allows the writing of the application program for PLC with IEC1131 languages Also allows the construction in graphic mode of the various pages of the user interface necessary to the application developed Via GF PROJECT LX it is possible to connect to the device that will host the application to debug the program and upload the upgrades System requirements Minimum Recommended Operating system Windows XP SP2 or Windows Vista or Windows 7 64 bit Windows 7 32 bit Processor Intel Pentium 1 GHz Intel Core i5 2 5 Ghz or superior RAM 2GB 4 GB or superior Free space on Hard Disk 2 GB 4 GB or superior Graphic resolution XGA 1024 x 768 pixel SXGA 1280 x 1024 pixel or superior Browser Microsoft Internet Explorer 8 0 Microsoft Internet Explorer 9 0 or superior Ethernet port 1 RJ45 DVD player Yes USB port 1 USB 2 0 80989 MAN G Cube Fit 10 2012 ENG 47 GEFRAN GEFRAN spa via Sebina 74 25050 Provaglio d Iseo BS Italy Tel 39 0309888 1 Fax 39 0309839063 info gefran com http www gefran com
31. c devices 80989 MAN G Cube Fit 10 2012 ENG Random Access Memory Electronic memorising device which ena bles the reading and writing of data Standard which defines a low speed serial transmission interface for the exchange of data between digital devices such as modems Standard at physical level for serial connection with 2 wires Card for memorising large amounts of digital data Synchronised access RAM See Electric resistance extensometer Universal Serial Bus serial communi cation and feeding standard created to connect peripherals to computers Overview of the solution and functionalities GCube Fit is the complete process and automation control solution which allows sequence control process manage ment programming and display of data and connectivity with a single modular system To this end a combination of technological functions such as the management of PWM fast counters data filing by data logger temperature PID data export via FTP ena bling the rapid creation of applications is made available GCube Fit consists of two or more modules linked via CANopen with DS301 v4 02 profile the Controller and Ope rator Panel integrated into a single device complete with PLC embedded run time available with a 3 5 or 7 wide display the latter in either a horizontal or vertical version and the IO Remote module for the management of remote inputs and outputs which can be completely cu
32. ction 1 mm CAN Port Opto isolated DB9 M Connector I O Ports Connectors depending on the configuration CONNECTIONS Type 1 screw terminals max wire section 1 mm2 for relay max wire section 2 5 mm2 Type 2 click in female 12 pole Type 3 comb CAN CANopen NMT slave Version communication profile DS301 v 4 02 device profile DS401 128 10 20 50 100 125 250 500 predefined 800 1000 kbit s selectable via hardware or software 11 DISPLAY LED Card Bus CAN Digital input Digital output Fast counter Relay output PWM output 1 yellow Power LED 1 green Run LED 1 green Run LED 1 red Run LED 1 green Status LED 1 green Status LED Output 0 5 A yellow Power LED every 8 outputs Output 2 A yellow Power LED every 4 outputs 1 green Status LED 1 green Status LED 1 green Status LED 1 yellow Power LED every 8 outputs CAN PROTOCOL Module address configuration Transmission speed configuration Bus termination configuration 1 switch 2 16 position dials Via procedure with module address dials or via software 2 switch DIGITAL INPUT Max number Type Rated voltage Max input voltage Max input current Switch threshold Hardware filter Switch delay Protections Electric insulation 24 orderable in groups 3 6 9 12 15 18 21 24 Absorption of current type 1 2 3 24 Vdc 32 Vdc 6 5 mA Low
33. dards in force and in agreement with the instructions contained in the manual If the GCube Fit system is used in applications with the risk of damages to persons machinery or materials its use in conjunction with alarms is essential It is advisable to envisage the possibility of checking the in tervention of the alarms during regular operation Before interacting with the Controller and built in Operator Panel the operator must receive full training in the proce dures of operation emergency diagnosis and maintenance of the system Printing conventions used in the manual Pay attention to the use of the following symbols be followed Highlights a risk condition for the safety of the in staller or the user due to the presence of dange Highlights particularly important information which influences the correct operation of the product or of safety or an instruction which must absolutely rous levels of voltage 80989 MAN G Cube Fit 10 2012 ENG Glossary CAN CANopen Work cycle Data logger Duration of settlement Encoder Electric resistance extensometer Ethernet FLASH FRAM FTP LSB Lss Modbus Opto isolated PID PLC PWM Controller Area Network also known as RAM CAN bus is a standardised bus that enables the devices to communicate with each other RS 232 CAN communication protocol Protocol specification for devices used in automation systems Fraction of time
34. ding to the transmission speed required The operation of the LEDs of the CAN bus does not change 2 Setdial x10 to position A The green LED Is permanently on the red LED is off 3 The CAN IO module restarts Wait for about 10 seconds until the green and red LEDs start to flash 4 Reset dial x10 to the ten of the node number 5 Reset dial x1 to the unit of the node number 6 The CAN IO module restarts Wait 10 seconds The transmission speed has been changed Example To set the transmission speed at 250 kbit s in a CAN IO mo dule with an address node number of 27 take the following steps 1 Place dial x1 on 3 2 Place dial x10 on A 3 Wait for both the green and red LEDs to flash and place the dial x10 on 2 4 Place dial x1 on 7 5 Wait for 10 seconds until the CAN IO module restarts La transmission speed can also be changed via software In this case sent an SDO command followed by a reset with an on off sequence of the CAN IO module 80989 MAN G Cube Fit 10 2012 ENG Set up program When no application program has been uploaded onto the Integrated Controller and Operator Panel or when the dial is positioned on F the following happens 1 The Gefran logo appears on the screen 2 The operating system is loaded this takes about 1 mi nute 3 The Main Menu of the set up program appears The set up program allows configuration of the device and to obtain information on it The configu
35. e screened cable with 3 conductors and connect the screening to the earth bar as close as possible to the module A Attention do not forget to bridge the GNDI port with Thermo resistance temperature input PT100 and PT10OOO with 4 wires 2 PT100 PT1000 4 wires MO B jl SHIELD bl D I _ ea Use screened cable with 4 conductors and connect the screening to the earth bar as close as possible to the module 33 80989 MAN G Cube Fit 10 2012 ENG Analogue input in voltage pg SHIELD sta mila Use a screened bipolar cable and connect the screening to the earth bar as close as possible to the source of voltage Analogue input in current ahaks 2i 9 3 gt ia i S lol p OOO p LETT Use a screened bipolar cable and connect the screening to the earth bar as close as possible to the source of current A Attention do not forget to bridge the Al1mA port with Al1 80989 MAN G Cube Fit 10 2012 ENG 34 SHIELD I ft l Ji AAA OOO Use a screened bipolar cable and connect the screening to the earth bar as close as possible to the module Attention do not forget to bridge the Al1mA port with Al1 Analogue input in current 4 wire amplified transducer 2 SHIELD fest eT Use a screened bipola
36. e 24 Vdc power supply can feed several devices controller and CAN IO modules Make sure that the current issued by the power supply is devices connected higher than the total maximum current absorbed by all the Figure 24 CAN IO module multiple power supply 80989 MAN G Cube Fit 10 2012 ENG Considering that the device has no switch it is necessary to install one before it with a protective fuse The switch has to be positioned in the immediate vicinity of the device and be easy for the operator to reach For the 24 Vdc power supply unit use a separate line from that used for electromechanical power devices such as re lays contactors solenoids etc If there are considerable changes in the mains voltage use a voltage stabiliser Near to high frequency generators or arc welders use ade quate grid filters Connect the power cables to the power connector Fit the cylindrical nucleus in ferrite supplied with the product as close as possible to the device to limit the susceptibility of the device to electromagnetic disturbance figure 25 The 24 Vdc power supply cables must follow a separate path from the power cables of the plant or machine FERRITE 24 2596 700 Figure 25 CAN IO power connection Attention Amake sure that the earth connection is effici
37. e numeric keypad ap pears Type in the hour in the 24h format and press En ter The changed hour appears underlined 2 Touch the minutes with a finger The numeric keypad appears Type in the minutes in the 2 figure format and press Enter The changed minutes appear underlined 3 Touch the seconds with a finger The numeric keypad appears Type in the seconds in the 2 figure format and press Enter The changed minutes appear underlined 4 Press Save to save the changes made When the new time has been saved the underlining disappears Attention the controller does not automatically update the time when the clocks go back forward The Save button memorises the new time and date and the Cancel button cancels the changes and maintains the pre vious time and date Network NETWORK poo poo poo 200 Bos poo poo 99 Enable DHCP Save On this screen it is possible to know and set the IP Address andthe Subnet Mask of the Integrated Controller and Ope rator Panel Selecting Enable DHCP the controller obtains the IP ad dress from a DHCP server connected to the network other wise it uses the IP address saved by hand The Save button memorises the new configuration and the Cancel button cancels the changes and maintains the pre vious configuration parameters The HOME button in the top left corner allows a return to the Main Menu while the BACK button returns to the Con figuration screen IP Address Subnet Mas
38. ected Miss counter IP Address This screen shows the Node number of the Integrated Con troller and Operator Panel for the Modbus TCP protocol and information on the status of the Modbus TCP protocol The HOME button in the top left corner allows a return to the Main Menu while the BACK button returns to the Infor mation screen Modbus RTU Modbus RTU Mo No Present operational No Met Status Miss counter Fisical number node Disconnected This screen shows the Node number of the Integrated Con troller and Operator Panel for the Modbus RTU protocol and information on the status of the Modbus TCP protocol The HOME button in the top left corner allows a return to the Main Menu while the BACK button returns to the Infor mation screen 42 System Message Fault This screen shows useful information in the case of malfun ctions Reset after watchdog signal signal indicates whether the controller restarts automatically after the program has been blocked Uploading the application program To upload the application program onto the Integrated Con troller and Operator Panel proceed as follows 1 Connect the controller to a PC using a crossover Ether net cable 2 Open the Network screen of the set up program di sable the DHCP and manually set an IP address e g 192 168 010 002 Run the GF Project LX program on the PC Click the Open code prj button Select the required PLC program from
39. ent non existent or inefficient earth con nection can make the operation of the device un A stable due to excessive environmental disturbance In particular check that e the voltage between ground and earth is 1V e the ohm resistance is lt 6 Q CAN Connect the cable for the CAN field bus The CAN bus connects the CAN IO modules to the Integra ted Controller and Operator Panel Considering that the CAN port is opto isolated it is not ne cessary to disconnect the power to the device before con necting it For the wiring of the line use an approved cable Fasten the cable connector to that of the controller with the appropriate screws 80989 MAN G Cube Fit 10 2012 ENG Description CAN Low CAN Ground mass Earth CAN High CAN The CAN IO module is equipped with a line termination Attention if the module is the latest device on the CAN line activate the termination switching both switches to ON see figure 24 The CAN IO module leaves the factory with the ter mination deactivated OFF Figure 26 Switch per terminazione linea CAN The CAN line must be terminated at both ends If the device at the end of the CAN line is not equipped with its own termination it is possible to terminate the
40. ixels 320 x 240 QVGA 70 800 x 480 WVGA V70CT 480 x 800 Display area L x H 70 x 52 5 mm 70 152 4 x 91 4 mm V70CT 91 4 x 152 4 mm BISPERY Colours 262 000 Brightness 400 cd m 240 Contrast 400 1 1000 1 Backlighting White LEDs duration 50 000 hours 25 C Visual angle Horizontal 60 and V70CT 85 in all directions CONFIGURATION Procedure software access 16 position dial Mass extension e 32 for user Slot SD Card optional ELEMENTS CONTROL Keypad optional 6 programmable function 10 programmable function ELEMENTS buttons buttons Type ARM9 MICROPROCESSOR Frequency 400MHz Sistem 64 MB tipo SDRAM e 12 MB application e 2 5 MB PLC applicative Retentive e 32 retentive variables FLASH FRAM MEMORY 1 MB data logger FLASH Mass 128 MB type FLASH ENVIRONMENTAL Operating temperature Storage temperature 0 50 C according to IEC 68 2 14 20 70 C according to IEC 68 2 14 LV conformity low voltage CONDITIONS Relative humidity max 95 RH non condensing according to IEC 68 2 3 ASSEMBLY Embedded in control panels DEGREE OF PROTECTION IP 65 on the front according to IEC 68 2 3 WEIGHT 0 25 kg 0 5 kg EMC conformity Observance of Directive 2004 108 CE electromagnetic EMC Emission EN 61000 6 4 compatibility EMC Immunity EMC EN 61131 2 EN 61000 4 2 EN CE STANDARDS 61000 4 3 EN 61000 4 4 E
41. k cancel 41 Display DISPLAY Brightness 0 100 E Screen saver timeout seconds 0 600 EN Save Cancel On this screen it is possible to regulate the brightness and the screensaver timeout To regulate the Brightness of the screen use the and buttons The 10096 value set in the factory is ideal for most situations To regulate the Screen saver timeout use the and but tons 120 seconds set in the factory is ideal for most situa tions Setting O seconds the screen never times out It is advisable to set the shortest possible timeout compatibly with your needs To see the screen again all you have to do is touch any button The Save button memorises the new configuration and the Cancel button cancels the changes and maintains the pre vious configuration parameters The HOME button in the top left corner allows a return to the Main Menu while the BACK button returns to the Con figuration screen Touchscreen calibration To calibrate the touch screen proceed as follows 1 Switch off the device 2 Position the dial on E 3 Switch the device on again The logo page is followed by the calibration screen This screen is used to calibra te the response of the screen when it is touched with a finger 4 Touchthe 5 targets precisely with a plastic tip following the order proposed on the screen 5 After touching the 5th target the system automatical ly exits the calibratio
42. le output 2 Group of 4 outputs 8 A 0 1 20 us 1 0 50 us Short circuit Overload gt 2 7 A according to IEC 61131 2 Overtemperature Overvoltage max 1 kV per 1 ms Channel channel no Channel bus 2 kV 80989 MAN G Cube Fit 10 2012 ENG 15 RELAY OUTPUT SINGLE CONTACT Max number Type Rated voltage Max current Mechanical duration Contact duration Protections Electric insulation 8 orderable in groups 2 4 6 8 Single N O contact 30 Vdc 250 Vac 5A 20 x 108 operations 70 000 operations Overvoltage max 430 V 1 mA Channel channel yes Channel bus 3 kVrms Max number 4 orderable in groups 2 4 Type exchange contact N O N C Rated voltage 30 Vdc 250 Vac Max current 5A RELAY OUTPUT Mechanical duration 20 x 106 operations EXCHANGE CONTACT Contact duration 2 A 300 000 operations 5 A 70 000 operations Protection Overpressure 430 V 1 mA Electric insulation Channel channel yes Channel bus 3 kVrms Max number 8 orderable in groups 2 4 6 8 Composition Every 8 outputs a power wire Type Current emission Rated voltage 25 25 output current Single output 1 Group of 8 outputs 8 A Output configuration PWM Frequency PWM output Duty cycle resolution 0 01 Frequency resolution 0 01 Hz Max frequency 5 kHz PWM OUTPUT Frequency output Duty cycle resolution 50 Output format Switch delay Protections Electric insulation
43. line in stalling a resistor 120 O 1 4W tolerance 596 as shown in figure 27 Figure 27 CAN bus line terminations 28 Heading the wires The wires are not insulated When using type 1 or 2 connectors it is optionally possible to head the wires with cable sockets Identification of inputs and outputs The inputs and outputs of the module are identified on the card with the following codes Interval Description Card power 24 Vdc Ground 0 V from PS1 to PS3 Digital power positive pole from PS1 to PS3 Digital power reference pole Reference ground for digital pins Reference ground for analogue pins Functional earth from to 0124 Digital input from HSC 1 to HSC 6 Fast digital input from POT1 to POT8 Potentiometer input positive pole power from POT1 to POT8 Potentiometer input reference pole power from POT1S to POT8S Potentiometer input signal from SG1 to SG8 Electric resistance extensometer input positive pole power from SG1 to SG8 Electric resistance extensometer input negative pole power from SG1P to SG8P Electric resistance extensometer input positive pole from SG1N to SG8N Electric resistance extensometer input negative pole from TC1 toTC10 Thermocouple input positive pole from TC1 toTC10
44. n procedure and starts the set up program or if it exists the application program 6 Switch off the device 7T Position the dial on 8 Switch the device on again 80989 MAN G Cube Fit 10 2012 ENG Information INFORMATION CANopen Modbus TCP Modbus RTU System Message Bootloader Firmware 0 FileSystem 0 Runtime The HOME button in the top left corner allows a return to the Main Menu The CANopen Modbus TCP and Modbus RTU buttons allow access to information relating to the various commu nication protocols The System Message button allows access to system in formation The screen directly shows the versions of Bootloader Firmware FileSystem and Runtime CANopen Node Status Configured No Present operational No Net Status Boot up slave Miss counter Q Emergency Counter Code Qooh Add Oh Gh code Oh Gh Gh Register oooh This screen shows the node number of the Integrated Con troller and Operator Panel for the CANopen protocol and in formation on the status of the CANopen protocol Emergency information defines the number of times that the node has shown the state of emergency The HOME button in the top left corner allows a return to the Main Menu while the BACK button returns to the Infor mation screen 80989 MAN G Cube Fit 10 2012 ENG Modbus TCP Modbus Mo Mo Present operational No Net Status Disconn
45. onfiguration button allows access to the device con figuration procedures The Information button allows access to information on the firmware and communication protocols installed The Exit button allows a return to the application program if installed Configuration CONFIGURATION Network Display Touchscreen Calibration Time O Of 00 00 00 The HOME button in the top left corner allows a return to the Main Menu The Network button allows access to the device configura tion procedures The Display button allows access to information on the firmware and communication protocols installed The Touchscreen Calibration button will allow future ac cess to the procedure for the calibration of the touch screen without using the dial Date 40 To regulate the date proceed as follows 1 Touch the year with a finger The numeric keypad ap pears Type in the year and press Enter The changed year appears underlined 2 Touch the month with a finger The numeric appears Type in the month in the 2 figure format and press Enter The changed month appears underlined 3 Touch the day with a finger The numeric keypad ap pears Type in the day in the 2 figure format and press Enter The changed month appears underlined 4 Press SAVE to save the changes made When the new date has been saved the underlining disappears To regulate the time proceed as follows 1 Touch the hours with a finger Th
46. ontactors solenoids etc If there are considerable changes in the mains voltage use a voltage stabiliser Near to high frequency generators or arc welders use ade quate grid filters Connect the power cables to the power connector Fit the cylindrical nucleus in ferrite supplied with the product as close as possible to the device to limit the susceptibility of the device to electromagnetic disturbance figure 14 The 24 Vdc power cables must follow a separate route from the power cables of the system or the machine 80989_MAN_G_Cube Fit_10 2012_ENG FERRITE 24 2596 350 Figure 14 GF_VEDO SL power connection Attention make sure that the earth connection is efficient non existent or inefficient earth connec tion can make the operation of the device unstable due to excessive environmental disturbance In particular check that the voltage between ground and earth is lt 1 V e the ohm resistance is lt 6 Q CAN Connect the cable for the CAN field bus CANopen proto col The CAN bus connects the various CAN devices such as the CAN IO modules to the Integrated Controller and Operator Panel Considering that the CAN port is opto isolated it is not ne cessary to disconnect the power to the device before con necting it For the wiring of the line use an approved cable Fasten the cable connector to that of the controller with the appropriate screws
47. r cable and connect the screening to the earth bar as close as possible to the module Attention do not forget to bridge the Al1mA port with Al1 35 80989 MAN G Cube Fit 10 2012 ENG Potentiometer analogue input NO ol alt SHIELD shot S _ Use screened cable with 3 conductors and connect the screening to the earth bar as close as possible to the module The potentiometer must have a resistance value greater than or equal to 2 Electric resistance extensometer analogue input strain gauge Z a oli SHIELD 1 sdb D n S i mm p Qoo p Use a screened cable with 4 or 6 conductors and connect the screening to the earth bar as close as possible to the module For the calibration of the transducer envisage the use of calibration wires outside the module 80989 MAN G Cube Fit 10 2012 ENG 36 Digital output PWM alt A fai The digital output is available in three versions 0 5 2 and PWM identified respectively as DOLx and DOHx Before connecting a charge check that the Output chosen is adequate Do not connect charges with higher absorption than that indicated in the technical specifications Analogue output in voltage in current 1 r GNDI SHIELD 6002 EI e qz
48. rations to be carried out when using the control ler for the first time are 1 Regulation of the current date and time 2 Calibration of the touchscreen display 3 Uploading of the application program When uploading an application program onto the controller the set up program is no longer shown To access the set up program again after uploading an ap plication program onto the Integrated Controller and Opera tor Panel proceed as follows 1 Switch off the controller 2 Shift the controller dial to position F figure 30 GF VEDO SL 35CT GF VEDO SL 70CT GF VEDO SL V70CT l o ER m CJ C3 e C102 B3 CJC OOCO OC3 Figure 30 GF VEDO SL Dial 80989 MAN G Cube Fit 10 2012 ENG 3 Switch the controller on again After the initial start pha se the main menu of the set up program appears 4 Operate as for the set up program and then switch off the controller Shift the controller dial to its previous position Switch the controller again After the initial start phase the application program screen appears oon Main Menu MAIN MENU Configuration Information setup ver 01 00 Exit The version of the set up program installed appears in the top right corner The C
49. ready been programmed follow the same procedure 80989 MAN G Cube Fit 10 2012 ENG Maintenance Integrated Controller and Operator Disposal Panel The Integrated Controller and Operator Pa To clean the screen use a slightly damp soft cloth nel and the CAN IO module must be dispo Do not use chemical or abrasive products sed of in compliance with the laws in force Disconnect the power supply before cleaning the Controller Some of the components used in the devi ces may damage the environment unless di CAN IO Module EN sposed of properly The CAN IO module requires no maintenance Diagnostics Integrated Controller and Operator CAN IO Module Panel Should a CAN IO malfunction it is possible to gain infor See the System Message screen of the set up program mation on the status of the device and its components from the LEDs Control Meanings Possible actions Power ON module powered OFF no power Check that there are 24 Vdc at the glands of the power terminals and that the polarities are correct Run green Card status ON card working CAN Run CAN status ON OPERATIONAL status verde OFF INIT status If the LED remains off the device is system configuration broken Flashing the device is in PREOPERATIONAL status Single flash the device is in PREPARED or STOPPED status CAN Fail red CAN operation OFF no error the device works perfectl
50. t cable alongside the machine power cables to avoid interference with data transmission The RJ45 socket has two LEDs When the Ethernet connec tion is active the green LED stays permanently lit when data is being transmitted the yellow LED flashes 24 USB The USB port is optional and is used to connect external devices compliant to the USB standard The connector is Type A and the port supports version USB 2 0 with speed up to 480 Mbit s The port is able to issue a current of 500 mA at 5 Vdc to power USB devices The maximum length allowed for the USB cable is 5 metres Transfer cable It is possible to directly access the USB port of the controller from the panel using the transfer cable accessory to order separately To fit the socket of this cable the panel thickness in the position chosen should not exceed 2 mm SD Card The SD Card slot is optional and allows use of the SD Card mass memories to store data and applications The SD Card can be used and removed at will Before removing it make sure that there are no writing ope rations in progress RS232 The RS232 port is optional Considering that the RS232 port is not insulated it is necessary to disconnect the power to the Integrated Controller and Operator Panel and to the de vice to be connected before connecting them The connection cable must be screened and not exceed a length of 5 metres Tighten the cable connector to that of the controller
51. tion and angulation The angulation of the controller must be between 45 and angulation to choose also depends on the position of the 120 as shown in figure 8 controller compared to the operator as shown in figure 9 Fastening to the panel Fit the die cut rubber seal in the back of the Integrated Con With GF VEDO SL 70CT and GF VEDO SL V70CT fit the two troller and Operator figure 10 metallic brackets supplied into the special housings on the The seal supplied as standard is essential to guarantee short sides and fasten them in place with the screws figure 11 IP65 rated protection Figure 10 Assembly of seal metal bracket and terminal connection Fit the Integrated Controller and Operator in the panel con nect the 4 terminals supplied to the device and tighten the There are 4 positions in which to connect the terminals two screw until the device is fastened tightly to the panel per side GF VEDO SL 70CT GF VEDO SL 35CT GF VEDO SL V70CT Figure 11 Positions available for fastening terminals 80989 MAN G Cube Fit 10 2012 ENG 22 Integrated Controller and Operator Panel Connections lt Inputs ports and signals GF VEDO SL 35CT GF VEDO SL 70
52. tted at the back to ensure water tight ness Vibrations The Integrated Controller and Operator Panel can support vibrations up to 150 Hz e from 5 to 9 Hz sinusoidal 3 5 mm constant e from 9 to 150 Hz sinusoidal with acceleration equal to 1G Should the device be mounted on a support that exceeds these limits it is necessary to envisage a system for the su spension and mitigation of the vibrations 21 Minimum spaces for ventilation The temperature of the compartment that houses the Inte grated Controller and Operator Panel must not exceed 50 C Figure Free spaces for ventilation shows the minimum free distances recommended in the installation of the device a closed compartment Positioning The Integrated Controller and Operator Panel has to be po sitioned in order to guarantee the following conditions e the screen must not be directly lit by the sun or particu larly bright light sources e f necessary screen direct rays using an antiglare shut ter for example e there must be no sudden temperature changes e there must be a low explosion risk it can be connected to elements that operate in environments with a hazar dous atmosphere flammable or explosive only through appropriate and suitable types of interface compliant to the safety standards in force e low presence of magnetic fields 80989 MAN G Cube Fit 10 2012 ENG Figure 8 GF VEDO SL admitted angulation Figure 9 Posi
53. ty cycle measurer Positive negative impulse measurer Max number Type Type of connection Through band Input impedance Sampling time for all channels THERMOCOUPLE TEMPERATURE INPUT Resolution Max error 25 G 10 orderable in groups 2 4 6 8 10 Thermocouple J K R S T E B L N 2 wires insulated and non insulated 0 5 Hz gt 1 MQ 100 ms 0 1 C F 0 5 scale bottom Max Error 25 G Use interval scale Protections Electric insulation Thermocouple use interval J 0 1000 C 32 1830 F scale 0 1300 32 2372 F 0 1750 C 32 3182 F 5 0 1750 32 3182 F T 200 400 C 392 752 F E 100 750 212 1382 F 0 1820 C 32 3308 F L 200 400 C 392 752 F N 0 1300 C 32 2372 F Max number 10 orderable in groups 2 4 6 8 10 Type Thermo resistance PT100 or PT1000 Type of connection 2 or 3 wires Through band 0 5 Hz Input impedance PT100 12 kQ PT1000 120 kQ THERMO RESISTANCE Toons TEMPERATURE INPUT Resolution 0 1 F 0 5 scale bottom 200 850 392 1562 F Polarity inversion yes Overvoltage max 1 kV per 1 ms Channel channel no Channel bus 2 kV 80989 MAN G Cube Fit 10 2012 ENG 13 ANALOGUE INPUT IN VOLTAGE 10 V Max number Type Input filter Input impedance Sampling time for all channels
54. y ON the CAN controller is in Bus Off Check the CAN line connections No communication is possible Single flash the CAN controller error Check the CAN line connections and counters has reached Warning level terminations 80989 MAN G Cube Fit 10 2012 ENG 44 Integrated Controller and Operator Panel Create the codes to suit the device configuration required GF VEDO SL Lxo pee pee je 3 5 display 35CT 7 horizontal display 70CT 7 vertical display V70CT Basic memory FLASH 128 MB DRAM 64 MB FRAM 32 kB 1 RS485 RS232 Ports Am serial RS485 RS232 slot SD card s CAN Port Absent CANopen Absent Ub Keypad Axe o mew Geran 1 do 1 SD and FRAM Available from January 2013 2 Ask for availability 8 Mandatory port for use with remote IO Code examples GF VEDO SL 70CT LXO S1 C1 U100G 7 display CANopen RS485 RS232 and USB ports lexan Gefran no keypad GF VEDO SL 35CT LXO 00 C1 U1 K1C 3 5 display CANopen and USB ports lexan customized 6 key keypad 80989 MAN G Cube Fit 10 2012 ENG 45 CAN IO Create the codes to suit the device configuration required CAN IO D

INSTALLATION AND USER MANUAL code: 80989

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