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XPRT 6kVA & 10kVA User`s Manual

1. 43 Normal Operation 43 Switching the UPS 43 Status and Alarm Indications eee ee eee eene eene Siitocccc 45 Bici MTM 46 Battery Low end 1 1 1 46 si Nor scd ido UN Bog cT 46 87 45 02 46 Replace Battel 47 47 lt 48 E 48 Remote Emergency Power Off 48 No LO GOS 49 E 49 Battery D Battery eedem M 50 Quick Battery 50 Deep Banery e 50 COMMUNICATION cccccccccccccccccccccccccccccccccccccccecccceccccccccecccccccccccccccccccccccccccesceeDO 5 232
2. POMC soup RESAS 50 SNMP Interface Card Option ccccccsecccsseccesecceeseeceneceeesceeeuceeeeecseeussseueseeeesesseeeeeeseeeneeteneseeens 51 Xtreme Power Conversion Corporation Page 3 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Extended RUNM O 51 T UTI 52 cc E T E 52 GO TVET NENNEN E T T 52 Recycling the UPS at the End of Service 52 53 Internal Battery Replacement 6kVA 53 Internal Battery Replacement 10kVA Model esses nnne 54 Power Unit vla CEE NC B Rte URDU 56 Power Unit Replacement 6kVA 56 Power Unit Replacement 10kVA 56 TroupiesnoOU 1 58 59 SNIDPINE LES 59 EEE E TEE EOE 60 Xtreme Power Conversion Limited 61 Xtreme Power Conversion Load Protection Policy 62 Appendi
3. 6kVA amp 10kVA Online UPS 6kVA 10kVA Models User amp Installation Manual www xpcc com 2015 Xtreme Power Conversion Corporation All rights reserved Rev 1 26 15 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Table of Contents EMG Statements EE ER 5 Safety Warnings And SyYMbOIs cscscscsssscssccccscscscsccccccecccscecscscecesecceccceens 5 SO EE 1 5 NETTEN 6 cult 6 TAVIS DOR SEOF 7 Maintenance And ServiCiing sccccccccscscscccccccscccccccccccscccccecscscecscscscscscscececs 7 Tigers Rc S 8 ProductDescriDUOD 8 Double Conversion On Line 7 8 ODBmi ae 8191915110 9 aa 9 Bun MOO es eres E IRAE Ned MN M mM De M 9 5 e T 9 lt 10 Hardware Installation 1 15 M En MN md ME ERI 15 Iristallation OC CU OS 16 Connecting Internal Battery Pack ORVA 2 1 4
4. LE ME et i owe Li Stat TE E LE J LI HERE m TEN cam Mich AL ap rr EL 10KVA UPS CONNECTING 3 PARALLEL UNITS 4 Fora quick start of the system proceed to the Startup section of this manual 5 Each UPS needs a different configuration of the DIP switch as identification of unit in the parallel system PARALLEL DIP SWITCH Xtreme Power Conversion Corporation Page 42 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Startup 10kVA UPS Parallel System 1 Ensure that all breakers on the UPS are off 2 Incase external battery packs are used switch on the battery pack circuit breaker 3 Ensure that the bypass circuit breaker on the UPS is turned to the UPS position or that the protection bar is still mounted 4 Close all switches and breakers upstream from the UPS 5 Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to ON position in sequence The GREEN UTILITY INPUT LED will be illuminated 6 Wait 45 seconds to allow the output voltage to stabilize 7 Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished REPEAT STEPS FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION 8 Close the OUTPUT CIRCUIT BREAKER on the rear side of the UPS REPEAT STEP FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION 9 The UPS is now in operation equip
5. default normally open normally closed REPO JUMPER PLACEMENT When REPO is activated the UPS will transfer to stand by mode and output power is lost It s not possible to restart the unit while the REPO is activated thus depending on the used switch the connection must be restored by clos ing or opening the contact Press UPS OFF button 2 times within 4 seconds to be able to restart the unit No Load Shutdown If no load shutdown is enabled if the load is less than 5 and in case of utility failure the UPS will switch off avoid ing a deep discharge of the batteries and output power is lost NO LOAD SHUTDOWN is disabled as default It is possible to enable this feature via the UPS Monitoring Software Auto Restart Default enabled AUTO RESTART may be disabled via the UPS Monitoring Software Auto Restart acts after the UPS has been shut down during an input utility failure e Ifthe function is set ENABLED the UPS will automatically restart when the input utility power returns e Ifthe function is set DISABLED a manual restart either via the front panel or the UPS Monitoring Software is required Xtreme Power Conversion Corporation Page 49 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Battery Management Maximum battery life and reliability are obtained by the following features Battery Connection Test At startup the UPS performs an automatic test to check that the battery cabling and
6. cabling and network configuration Check the Ethernet connection to the card by launching a ping command from a workstation in the same subnet e Select Run from the Start menu e Enter ping IP e g ping 192 168 24 14 Verify that the SNMP Card is correctly replying Xtreme Power Conversion Corporation Page 69
7. dures are not followed by any power management software The UPS will have to be manually restarted in order to regain power to the outlets on the UPS Hardware Installation Guide Inspect the UPS for damage after unpacking If any damage is present please immediately notify the carrier and place of purchase NOTE The internal battery packs for these UPS ship separately FOR the 6kVA model there is 1 in ternal battery pack and for the 10kVA model there are 2 internal battery packs are shipped separately WARNING In case of recognizable damage DO NOT connect any voltage to the unit DO NOT put the unit into operation Safety Information Information presented here is vital to all personnel Please read all Safety information IMPORTANT Before making any connection and switching on the XPRT Series UPS please check the follow ing conditions All electrical connections are to be realized by qualified skilled personnel only e To avoid potential health risks electrical components should not be mechanically damaged or destroyed Do not touch electronic components They may be electrostatic sensitive and are for that reason easily damaged due to improper handling e Avoid locations that are excessively humid near water near heat sources or in direct sunlight It is impor tant that the unit has adequate ventilation Maintain air movement around and through the unit Do not Xtreme Power Conversion Corporation Page 15 X
8. 3 Install the UPS into a 19 rack The UPS cabinet must be supported by mounting rails do not mount it by using the mounting brackets only Xtreme Power Conversion Corporation Page 17 XPRT 6kVA 8 10kVA User s Manual XPRT 6KVA RACK MOUNT ASSEMBLY 7 imu ur ip i alea T aura ri p aP 55 XPRT 10KVA RACK MOUNT ASSEMBLY NOTE of a second person Xtreme Power Conversion Corporation Uninterruptible Power Supply Please consider the weight of the UPS prior to installation to ensure the rack and floor is ca pable of supporting the weight For rack installation we recommend that the UPS is placed in the lower section of the rack Fit the unit and the battery into the rack cabinet with the help XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply XPRT 6 10KVA RACK MOUNT ASSEMBLY Qm cS U Tl J y XPRT 6 10KVA RACK MOUNT ASSEMBLY The XPRT Series UPS is now ready for further connection proceed with internal battery connection Connecting Internal Battery Pack GkVA Model The internal battery pack is shipped separately from the UPS cabinet It has to be mounted inside the unit before the UPS installation Please proceed with the following steps 1 2 3 d Unpack the battery pack from its container Place the battery pack in front of the battery compartment aligning the rear connector
9. Battery Low open collector TxD i ir Y i 3 RxD ue j 4 Remote shutdown Es A m c 5 COMMON EMEN gh Te 7 Battery Low Len 4 Cele M n zi 1 E Cou m open emitter sai pt ee oe occ m alus pedi B Utility failure open emitter 9 Utility failure open collector RS232 COMMUNICATIONS To change settings of the UPS we strongly recommend to be sure that the UPS is in standby mode Some settings can only be changed if the UPS operates in bypass or standby mode NOTE The change of some settings can cause the unit to switch from bypass to standby and output power is lost For more information regarding possible settings please refer to the HELP manual on the UPS Monitoring Software CD SNMP Interface Card Option This card allows the data interface to be connected directly to an Ethernet network The card is fitted into the SNMP Card Slot For more information please refer to the user manual that comes with the interface card Extended Runtime Extended runtime can be obtained by connecting a separate extended battery pack to the UPS In this case the UPS must be informed about the new total battery capacity to allow a reliable recalculation of the available runtime via UPS Monitoring Software Depending of the charge condition of the new batteries the new runtime calcula tions may temporarily be unreliable Additional batteries incre
10. Connectivity Options SNMP WEB card XPRT SNMP2 90000031 4 Post Mounting Rail Kit XPRT RR2 90000032 10kVA Power Distribution Unit e w 8 5 20R 2 L5 20R 2 L6 30R XPRT PDU3 90000035 O Power Distribution Units for additional receptacles XPD1420HV 90000045 provides 12FT 5 20P INPUT 14 5 20R XPD1420HVA 90000050 provides 12FT 5 20P INPUT 14 5 20R AMP METER See the Specification section of this manual for addition model information 6kVA FRONT VIEW Xtreme Power Conversion Corporation Page 10 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 6kVA FRONT VIEW P 2 Q m gt qd DB9 t 22 SNMP CARD wo COMMUNICATIONS en BYPASS SLOT OUTPUT EXTERNAL INPUT OUTPUT BREAKER BATTERY TERMINALS CONNECTOR XPRT 6000HB 90000036 BUNDLE REAR VIEW WITH UPS INTERNAL BATTERY amp HARDWIRE PDU Xtreme Power Conversion Corporation Page 11 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply XPRT 6000B 90000013 BUNDLE REAR VIEW WITH UPS INTERNAL BATTERY amp RECEPTACLE PDU 4 5 20R 1 L6 30R 1 L14 30R DES PARALLEL SNMP CARD SLOT COMMUNICATIONS FANS 275 1 i SA 2 2 A EXTERNAL OUTPUT H9 INPUT OUTPUT BATTERY BREAKER 24 TERMINALS CONNECTOR 2 gt m u ra 4 XPRT 10000B 90000014 REAR VIEW STAND
11. designed with respect to the environment using materials and com ponents respecting eco design rules It does not contain CFCs Carbon Fluorine Chloride of HCFCs Halogen Carbon Fluorine Chloride The batteries contain lead which is a harmful substance for the environment Proper disposal or recycling of the batteries is required Refer to your local codes for disposal requirements Xtreme Power Conversion Corporation Page 52 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Xtreme Power Conversion Corp in compliance with environment protection recommends that the UPS equipment at the end of its service life must be recycled conforming to the local ap plicable regulations Batteries The service life of the batteries in this UPS and BP is from 3 to 5 years depending on the operating temperature and number of discharge cycles A healthy battery is critical to the performance of the UPS An automatic quick battery test is performed regularly to ensure failsafe operation When the condition of the battery is critical a REPLACE BATTERY alarm will be acti vated Replace the batteries as soon as possible General Guidelines e When replace the batteries use all the same type and size e Never short the battery terminals Shorting may cause the battery to burn When working with batteries remove watches rings or other metal objects and only use insulated tools e Avoid charging batteries a sealed conta
12. enne 19 Connecting Internal Battery Pack LOKVA 2 144 4 41 0 21 Connecting Additional External Battery Packs 6 22 Connecting Additional External Battery Packs 1ORVA 24 Connecting Interface CC CS 27 Standard Hardwired 29 Optional POWWEB ISU ONES 32 34 AUP 34 Startup 10kVA UPS stand alone not parallel 5 6 1 35 36 Xtreme Power Conversion Corporation Page 2 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Normal OS et COM Imo RETE TT 36 Switching the UPS Or 37 Maintenance 2 38 10kVA Parallel Installation And Operation 40 Installation of a Parallel SySteim csscssssccsscsousccsesscussscesccusssousensesceuseseusenuseseusenceseeaseseuseneessense 40 Installing the Parallel Conec on essa xvi 41 Startup LOKVA UPS Parallel 5 lt 4
13. fuses are properly connected If the test detects a battery disconnection the corresponding alarm will be generated Quick Battery Test A quick battery test may be launched to check if the batteries are healthy To start the test press the UPS ON but ton for 0 5 seconds when the UPS is in Normal Operation In case of failure the corresponding alarm condition will be generated Deep Battery Test A deep battery test will update the runtime calculation and may be started via the UPS Monitoring Software The test will start only if the battery charge level is higher than 9096 and the load is at least 2096 of the nominal rating The runtime calculation will be updated only if the test can run uninterrupted for a complete battery discharge NOTE When executing a deep battery test the available runtime in case of input utility failure may be shorter than normal Don t execute this test if reduced battery runtime is not acceptable NOTE It is possible to reset the battery test by pressing the UPS OFF switch for 0 5 sec The UPS will switch to bypass mode Communication RS 232 Communication Port The RS232 port is a plug in interface port which enables advanced communication between the UPS and a com puter via a serial cable and UPS Monitoring Software The interface port is already operational in standby mode Xtreme Power Conversion Corporation Page 50 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 1
14. injury or serious damage to the system NOTE Warns the user about important operations or procedures described in this manual Safety Symbols CAUTION The product may be in danger when procedures or operations are not correctly performed damage to the product may be the result DANGER OF ELECTRICALLY LIVE PARTS Related to all situations with potentially hazardous voltage NOTE Check for sufficient floor and elevator loading capacity Move the UPS and the battery pack in its original package to the final destination room Do not stack other package on top WARNING Pay attention to the HEAVY WEIGHT of the UPS when downloading the UPS from the pallet Never try to lift the unit by yourself General DANGER RISK OF ELECTRIC SHOCK The UPS has an internal battery supply with a nominal voltage of 144VDC 6kVA 288VDC 10kVA Some of the parts of the UPS are necessarily under a hazardous voltage Do not open the unit there are no user serviceable parts inside The outlets and output terminals may be electrically live even when the UPS is disconnected from the utility power CAUTION There may be damage to the equipment if procedures and practices are not strictly observed and followed Xtreme Power Conversion Corporation Page 6 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Transport Storage NOTE Check for sufficient floor and elevator loading capacity Move the UPS and the battery pack in
15. ri E i I ee IT Cep TL B HARDWIRE INSTALL 10KVA UPS 3 Punch out the appropriate holes in the terminal cover Secure the input output cables using appropriate hardware Xtreme Power Conversion Corporation Page 29 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply m oT HARDWIRE INSTALL 6 10KVA UPS 4 Input connect the input utility wires to the terminals L1 L2 Line and N Neutral and the ground wire to GRD Ground connection is essential Output Terminals Input Terminals GND N L2 Ll GND N L2 L1 100V 127V 100V 127V i 5 i 100V 127V 100V 127V d 200 240V 200V 240V HARDWIRE WIRE CONNECTIONS 6KVA UPS NOTE Use on No 10 AWG 75C Copper Wire Terminal tightening Torque 20 in lb Xtreme Power Conversion Corporation Page 30 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Output Terminals Input Terminals GND L2 112 L1 GND mmo HE 2 1 En 100V 127V 100V 127V B 100V 127V i LOOV 127V L L 200V 240V 200V 240V HARDWIRE WIRE CONNECTIONS 10KVA UPS NOTE Use on No 10 AWG 75C Copper Wire Terminal tightening Torque 20 in lb 5 Output connect the load wires to the terminals L1 L2 Line and N Neutral and the ground wire to
16. ARD HARDWIRE INTERNAL BATTERIES Xtreme Power Conversion Corporation Page 12 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply XPRT 10000 90000016 XPRT PDU3 90000035 REAR VIEW W PDU 4 5 20R 2 L5 20R 2 L6 30R LED BAR LED BAR RUNTIME RED LOAD CAPACITY ALARM LED UPS OFF SWITCH UPS ON SWITCH T GREEN UTILITY AVAILABLE LED B YELLOW BATTERY LED OPERATION LED YELLOW J BYPASS LED FRONT PANEL HORIZONTAL Xtreme Power Conversion Corporation Page 13 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply YELLOW pun BYPASS LED ALARM LED GREEN OPERATION LED YELLOW LED BAR BATTERY LED RUNTIME CAPACITY GREEN UTILITY AVAILABLE LED UPS ON SWITCH FRONT PANEL VERTICAL UPS Off Switch Switches the UPS from normal operation to bypass and from bypass or battery to standby UPS On Switch Switches on the UPS starts quick battery test mute the buzzer Green Utility Available LED Indicates availability of utility input power Yellow Battery LED This LED will be in during on battery operation the utility input power fails and the internal batteries and external battery packs if available supply the power until either the batteries are depleted or the utility input power returns Green Operation LED This LED will be on when the output is supplied by the UPS not on bypass Yellow Bypass LED This LED will be on when the UPS operates in Bypass
17. EMPERATURE 1 4 SEC BEZEL E INTERLOCK 1 4 SEC LEGEND H HIGH PRIORITY ALARMS INTERMITTENT CONTINUOUS In FAULT MODE the UPS is forced on bypass or standby After having solved the cause of the fault condition you have to press the UPS OFF button for 0 5 seconds to switch the UPS to normal mode or restart the unit Standby In standby mode the UPS is turned off output power is lost and the batteries are being recharged To put the UPS in Standby press for 1 second the UPS OFF switch the UPS switches to bypass Press one more time UPS OFF switch for 1 second The UPS is now in standby mode Most changes to the UPS settings are only possible in bypass or standby mode Remote Emergency Power Off REPO REPO may be created using either normally open or normally closed switch The unit is shipped with a jumper con nected between pin 3 4 In case of connection with a normally open contact this jumper must be removed and a normally open switch cabling must be connected between pin 1 2 In case of connection with a normally closed contact the jumper must be shifted between pin 1 2 and the normally close switch must be connected between pin 3 4 Xtreme Power Conversion Corporation Page 48 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 10kVA Paneer a res mel ae ma SP SIL JL en oo ds lt Hi
18. GRD Ground Re install the terminal cover HARDWIRE TERMINAL COVER RE INSTALL 10KVA UPS 6 In case of external batteries ensure the battery cable is connected between the battery cabinet and the UPS 7 Connect utility power to the UPS 8 Proceed to the Quick Start section of these instructions If parallel operating units will be installed please reference that section of these instructions Xtreme Power Conversion Corporation Page 31 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply NOTE The UPS output sockets are live soon as the UPS is connected to the input utility power even if the UPS has not been switched on via the front panel For 6kVA models an additional ground connection is required the main ground can be removed with the PDU Connect the UPS case to the nearest available ground connection with an 8 AWG 10 mm2 copper wire ADDITIONAL GROUND CONNECTION 6KVA UPS Optional Power Distribution Units A different power distribution set equipped with Maintenance Bypass switch can be installed on the rear side of the unit To replace the Power Distribution Unit on the 6kVA or to place the optional Power Distribution Unit on the 10kva proceed as follows 1 Ensure the UPS is completely shutdown with all breakers opened 2 Disconnect internal batteries and external battery packs by removing cabling from the UPS DC connector 3 Onthe 6kVA model remove all power connection cables from the insta
19. INSTALLATION NOTE If further battery packs are used they connect via the previous battery pack Thus the cable provided is attached via the nearest socket connection on the existing battery cabinet Xtreme Power Conversion Corporation Page 26 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply LL ERE JL ILE JE ro 1 La ps MER 14 5 ames 2 Ll F J TLS FEN e I 11 XPRT 10KVA UPS MULTIPLE BP CABLE INSTALLATION NOTE When the UPS is connected to input utility power and the battery pack is connected to the UPS the batteries start charging For best results allow the UPS to recharge the batteries during a period of approx 8 hours It is acceptable to use the UPS without first charging the battery but the runtime may be reduced Connecting Interface Devices The UPS is equipped with two interface ports a DB9 communication port and an SNMP card slot Prepare the se rial communication cable for DB9 communication port connection or the network cable for SNMP communica tion connection as follows 1 Choose from the 2 provided ferrite beads the smaller one for serial communication and the bigger one for SNMP communication 2 Placethe cable part that is closest to the UPS connector inside the ferrite bead For SNMP communication tw
20. LED will be extinguished 8 Close the OUTPUT CIRCUIT BREKAER on the rear side of the UPS 10KVA OUTPUT CIRCUIT BREAKER 9 The UPS is now in operation equipment connected to the UPS output can now be switched 10 Load will be shown on the LOAD LED BAR Operation Normal Operation Conditions The UTILITY INPUT is present and within the tolerance as show in Specification section of this manual The UPS is turned ON The LOAD does not exceed the capacity of the UPS The OPERATING TEMPERATURE is below alarm level PPMP Xtreme Power Conversion Corporation Page 36 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Switching the UPS OFF 1 Make sure that the load has been shut down in an orderly manner 2 Press the keypad for 1 second to switch the UPS to BYPASS TO TURN THE UPS OFF 3 Press the keypad for a second time for 1 second to switch the UPS OFF If electrical isolation is required e g for maintenance purposes proceed with the following steps 4 Turn the OUPUT CIRCUIT BREAKER to OFF position 10KVA OUTPUT BREAKER 5 Turnthe INPUT CIRCUIT BREAKER to OFF position Xtreme Power Conversion Corporation Page 37 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 10KVA INPUT BREAKER 6 In case EXTERNAL BATTERY PACKS are connected switch the BATTERY PACK CIRCUIT BREAKER to the OFF position and disconnect battery cabling at the rear of the UPS 7 Open a
21. MMUNICATIONS INTERFACE Overload capacity PHYSICAL UPS dimensions W x D x H BP weight APPROVALS AVAILABLE OPTIONS 95 Ibs 200 Ibs 32 104 F 0 40 lt 55 11 500 ft above sea level UL cUL FCC 3 years electronics 3 years battery warranty USA and Canada RS 232 and EBP SNMP optional PDUS parallel tie bypass panel options available Capacity derates in certain configurations See user manual for more details Depending on load level Shipping List 1 1 UPS 2 1 User s and Installation Manual 3 1 6ft USB DB9 adaptor cable 4 1 UPS Monitoring Software CD 5 2 sets of tower brackets 6 2 sets of horizontal mounting brackets Xtreme Power Conversion Corporation Page 59 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Obtaining Service If the UPS requires Service 1 Use the TROUBLESHOOTING section in this manual to eliminate obvious causes 2 Verify there are no circuit breakers tripped 3 Callyourdealerforassistance lfyoucannotreachyourdealer oriftheycannotresolvethe problem call Xtreme Power Conversion Corp Technical Support at 800 582 4524 Technical support inquiries can also be made at support xpcc com Please have the following information available BEFORE calling the Technical Support Department e Your name and address e The serial number of the unit e Where and when the unit was purchased e All of the model information about your UPS e Any informatio
22. Mode the utility input power is passing directly to the load If this LED blinks then the input voltage is out of bypass tolerance Red Alarm LED This LED is on in case of an alarm LED Bar Runtime Capacity Green These LEDs indicate the remaining available battery runtime for the actual load in 96 of the maximum runtime When the Alarm LED is on this bar may show a combination of LEDs describing the Alarm cause 1 LED 0 20 2 LEDs 21 40 Xtreme Power Conversion Corporation Page 14 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 3 LEDs 41 60 4 LEDs 61 80 5 LEDs 81 100 LED Bar Load Green or Yellow These LEDs indicate to what extent the output capacity of the UPS is used by the actual load for each output line L1 and L2 If for example the 25 50 and 75 LEDs are on for Line 1 and the 25 and 50 LEDs are on for Line 2 the load exceeds 50 of the maximum load for Line 1 and 25 of the maximum load for Line 2 If all 5 LEDs are on the unit operates in overload As this is an abnormal situation the alarm LED will also be on 1 LED 0 2596 Green 2 LEDs 26 5096 Green 3 LEDs 51 7596 Green 4 LEDs 76 10096 Green 5 LEDs gt 100 Yellow Remote Emergency Power Off EPO Port A customer supplied switch located remotely can be used to open the EPO connection and allows the UPS output receptacles to be switched off Since the EPO shuts down the equipment immediately orderly shutdown proce
23. PASS MODE and maintenance can be performed NOTE After the UPS is shutdown or in External Bypass condition the residual DC voltage in the unit will be eliminated within 5 minutes Once the maintenance is performed on the UPS resume normal conditions by following these steps 1 2 7 Close the INPUT CIRCUIT BREAKER Wait 45 seconds to allow the output voltage to stabilize Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BY PASS LED will be extinguished Switch the UPS to BYPASS by pressing the keypad UPS OFF on the front panel for 1 second Close the OUTPUT CIRCUIT BREAKER For the 6kVA switch the Maintenance Bypass Switch to UPS position 6KVA MAINTENANCE BYPASS SWITCH TO UPS For the 10kVA switch the Maintenance Bypass Switch to UPS position and secure the bypass lock plate Xtreme Power Conversion Corporation Page 39 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 1 ET LETT Bs sa BEL AEE icem 10KVA MAINTENANCE BYPASS SWITCH TO UPS 8 Press the keypad UPS ON for 1 second Now the UPS is protecting the load again 10kVA Parallel Installation And Operation The paralleling cable delivered with each 10kVA UPS allows you to connect up to 3 10kVA UPS together in a paral lel system NOTE The units connected in parallel must be the same power rating and must have the same output voltage setti
24. PRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply block the air vents e The ambient temperature should not exceed 40 C 104 F Optimal battery lifetime is obtained if the ambi ent temperature does not exceed 30 C 86 F e Avoid spilling liquids or dropping any foreign object into the UPS e The UPS should only be powered from a two phase four wire AC source equipped with neutral and earth connection The input utility is 100 127 Volts Line N and 60 Hz if the input utility frequency is 50Hz the output frequency of the UPS can be changed e The total power demand of the connected equipment does not exceed the rated output power of the XPRT Series UPS CAUTION A disconnect switch shall be provided by others for ac input and output circuit To reduce the risk of fire connect only to a circuit provided with a branch circuit overcurrent protection for 50 amperes rating in accordance with the National Electric Code ANSI NFPA 70 For model XPRT 10000 A disconnect switch shall be provided by others for ac input and output circuit To reduce the risk of fire connect only to a circuit provided with a branch circuit overcurrent protection for 30 amperes rating in accordance with the National Electric Code ANSI NFPA 70 For model XPRT 6000 CAUTION To reduce risk of fire connect the UPS only to a circuit provided with fuse or circuit breaker values as shown above Installation Procedures The UPS can be used
25. RMA number Have information on all applicable insurance or other resources of re covery payment that is available to the Purchaser and the name of the power utility supplier for the location of the Connected Equipment XPC will forward to the Purchaser a Load Protection Policy claims form which Xtreme Power Conversion Corporation Page 63 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply must be completed and filed with XPC within 30 days Mark the Load Protection Policy RMA number on the Product the Purchaser is returning Pack the Product in its original packaging or similar packing materials if the original packaging has been discarded Enclose the completed Load Protection Policy claim form and a copy of the Purchas er s original sales receipt for the Product in the box Mark the RMA number clearly on the outside of the box Ship the Product one way shipping charges paid by the Purchaser to XPC Corporation 230 Yuma Street Denver CO 80223 Attn LPP RMA 3 XPC will evaluate the Product to determine its level of functionality and will examine the Product for evidence of damage from a Power Disturbance If XPCs evaluation provides no evidence of damage from a Power Disturbance XPC will send to the Purchaser i a report summarizing the tests performed and ii a rejection of claim notice If the Product shows evidence of damage from a Power Disturbance XPC will request that all Con nected Equipment for whic
26. The overall system load may not exceed 100 load of a single UPS in the configuration without the ad dition of an external maintenance bypass Optional Xtreme Power bypass panel is available to meet this requirement Please contact Xtreme Power Sales for additional information Installing the Parallel Connection NOTE Ensure that the UPS is isolated prior to installation no live input source may be connected to the UPS during the installation procedure Open all the input output switches breakers on the power distribution and ensure no one is able to close them during this installation step 1 Locate the parallel port on the rear side of the UPS and remove the parallel communications cover Xtreme Power Conversion Corporation Page 41 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 10KVA UPS REMOVE PARALLEL PORT COVER 2 Connect the DB9 parallel cable provided with the UPS to the parallel port Connect Port 2 UPS1 to Port 1 UPS2 etc 10KVA UPS CONNECT DB9 PARALLEL CABLE 3 One cable connects two UPS is parallel To connect a third UPS into the parallel system repeat the process as above 5 TIE Ti mi fT de im 1 HE HERR LE e LITE RE recs 1 BU E NET RE LE Ll LL TEAN ae wee a Porth be er a A LI sf ie
27. al DC socket 7 Fix the battery grille by tightening screws 8 Re install the two front covers NOTE To avoid battery malfunction in case of additional batteries connected all battery packs have to be replaced It s not possible to replace only 1 pack Avoid connection between new and old battery packs Internal Battery Replacement 10kVA Model In case of battery failure please proceed with the following steps NOTE During battery replacement the UPS will not be able to support the load if an input utility fail ure occurs It is recommended to switch off the load before battery replacement 1 Remove the UPS front cover from the UPS cabinet by gently pulling it out 2 Remove the battery grille by loosening the three mounting screws Xtreme Power Conversion Corporation Page 54 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply i nn M n PI jn ii VON FRONT COVER REMOVAL 3 Disconnect DC cabling from battery tray connectors 4 Grab hold of the battery trays and slide it out Be careful during this operation and consider the weight of the battery BATTERY TRAY REMOVAL 5 Unpack the 2 new battery trays from their boxes 6 Placethe battery trays side by side in front of the battery compartment aligning the rear connector to the front panel 7 Slide the battery tray into the battery compartment and reconnect the DC cabling on each battery tray Affix the 2 batte
28. ase the recharging time for the unit all other operational information is the same as for standard models The following table shows runtimes with up to 3 Battery Packs 1 Battery Pack is the normal configuration Xtreme Power Conversion Corporation Page 51 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply ESTIMATED RUNTIME IN MINUTES UNIT LOAD INTERNAL 1 BATTERY 2 BATTERY 3 BATTERY 4 BATTERY BATTERIES PACK PACKS PACKS PACKS XPRT 6000 __ 8 2 35 5 6 106 w 25 494 59 25 10 160 25 290 10000 9 16 9 6 9 19 tom 6 v 4 5 Maintenance Safety DANGER When the UPS operates all parts of the electronics are directly connected to the utility and high voltages are present on all internal parts including the battery Even after disconnection from the utility all parts inside the UPS including the battery conduct dangerous voltages except the COM port output For your safety only authorized service personnel may remove the UPS or BP cabinet cover General The XPRT Series UPS is virtually maintenance free Adhere to proper environmental requirements as shown in the Specification and keep the air inlets outlets free of dust NOTE Except for battery replacement refer maintenance and service work to qualified and skilled personnel only Recycling the UPS at the End of Service Life NOTE This product has been
29. atic addresses manual configuration Default Configuration The SNMP Web Card comes with a pre configured MAC address with the following format 00 12 93 fx xx xx 00 12 93 identifies the manufacturer X XX XX is a unique code for every card The MAC address is written on a label sticker on the SNMP Web Card Xtreme Power Conversion Corporation Page 68 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply The factory default configuration for the SNMP Web Card is using DHCP Assign the UP address to the card MAC address in your DHCP server Then reboot the card in order to have it retrieve the IP address The card is now ac cessible and configurable over the network Reboot Every time the network settings are changed these become effective only after a reboot The card can be rebooted by e Manually pressing the reset button on the front of the card e Using the console interface either serial connection or telnet by injecting the reboot command e Using a web browser selecting Reboot in the menu Access WEB INTERFACE e After the installation and configuration of the SNMP Web Card the connection can be tested with a web browser e Launch the browser e Enter the URL of the SNMP Web Card http lt IP gt e g http 192 168 24 14 e When prompted enter username and password e The SNMP Web Card home page will be shown TROUBLESHOOTING If no answer is received for the card verify the card installation
30. ation Page 34 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 6KVA INPUT CIRCUIT BREAKER 6 Wait 45 seconds to allow the output voltage to stabilize 7 Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS LED will be extinguished 8 Close the OUTPUT CIRCUIT BREKAER on the rear side of the UPS 6KVA OUTPUT CIRCUIT BREAKER 9 The UPS is now in operation equipment connected to the UPS output can now be switched on 10 Load will be shown on the LOAD LED BAR Startup 10kVA UPS stand alone not parallel systems 1 Ensure that all breakers on the UPS are off 2 Incase external battery packs are used switch on the battery pack circuit breaker 10KVA BATTERY PACK BREAKER 3 Ensure that the bypass circuit breaker on the UPS is turned to the UPS position or that the protection bar is still mounted Xtreme Power Conversion Corporation Page 35 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 10KVA BYPASS CIRCUIT BREAKER 4 Close all switches and breakers upstream from the UPS 5 Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to ON position The GREEN UTIL ITY INPUT LED will be illuminated 10KVA INPUT CIRCUIT BREAKER 6 Wait 45 seconds to allow the output voltage to stabilize 7 Press the keypad UPS ON for 1 second Within a few seconds OPERATION LED will be illuminated and BYPASS
31. ays into the battery pack Connect the DC connectors of each battery tray Install the battery grille in front of the battery compartment with 3 screws Mount the 2 battery pack front covers c Xtreme Power Conversion Corporation Page 24 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 4 L i a t my m a Li i mm i ll di Ht IN VAY ii 411 3 Hn XPRT 10KVA 5 BATTERY PACK COVER INSTALLATION The additional external battery pack connects to the UPS in the same way whether the UPS is being used in tower or rack mount format When used in tower format the UPS and additional battery packs can be mounted together in one set of mount ing supports Connect the cable provided with the battery between UPS and battery pack plug it into the UPS battery socket and the nearest battery connection socket on the battery pack Xtreme Power Conversion Corporation Page 25 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply m mi i LE mn cee tes i CEE E Es 28 ima gues l E a LEE j ef ssa ES FE ee LXI jh A LLAE Ed dv La ae se XPRT 10KVA UPS BP CABLE
32. e Interference on the data cable Rearrange cables Input fuse blown or circuit breaker Replace fuse or reset breaker tripped Xtreme Power Conversion Corporation Page 58 XPRT 6kVA amp 10kVA User s Manual Specifications MODEL NUMBER Capacity Uninterruptible Power Supply XPRT 6KVA XPRT 10kVA 6kVA 4 2kW 10kVA 8kW Voltage 100 173 200 110 190 220 115 198 230 120 208 240 127 220 VAC Frequency 40 70Hz Power factor gt 0 97 INPUT Input connection Voltage 10 ft cord with L14 30P plug or hardwire Hardwire 208 120VAC 240 120VAC auto sensing 230 115VAC 200 100VAC selectable Frequency 50 60Hz auto sensing 5 or frequency converter Output connections Integrated bypass PDU with hardwired or receptacle options options below Harmonic distortion lt 3 with linear load lt 5 with non linear load Waveform Sine wave zero transfer time Efficiency gt 92 Auto restart start on bat Yes 110 for 300 sec 130 for 30 sec 200 for 5 sec OUTPUT 3 1 at full load 12 9AH 144VDC 24 9AH 288VDC lt 3 hours to 90 16 9 x 22 5 x 6 9 in 4U 16 9 x 26 0 x 10 6 in 6U 162 Ibs 309 Ibs 16 9 x 22 5 x 3 5 in 2U 16 9 x 26 0 x 6 8 in tery Crest factor BATTERY Battery quantity and size Recharge time UPS weight BP dimensions W x D x H ENVIRONMENT Audible noise Altitude WARRANTY CO
33. e UPS is shutdown REPEAT STEP FOR ADDITIONAL 10KVA UPS IN PARALLEL CONFIGURATION Xtreme Power Conversion Corporation Page 44 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Status and Alarm Indications SITUATION STANDBY NORMAL OPERATION OVERLOAD WARNING BATTERY NOT CONNECTED REPLACE BATTERY BYPASS OUT OF LIMITS ON BYPASS ON BATTERY BATTERY LOW FAULT ON BYPASS FAULT ON STANDBY LEGEND O OPERATION MODE L LOW PRIORITY ALARMS H HIGH PRIORITY ALARMS INTERMITTENT CONTINUOUS 0 5 NUMBER OF LEDs THAT CAN BE ON DEPENDING ON RUNTIME CAPACITY LOAD BAR MUTE BUZZER PRESS BUTTON BRIEFLY INDICATORS ON FRONT PANEL El On Bypass The UPS is equipped with an automatic bypass switch This switch automatically transfers the load to the utility input power if the UPS is unable to deliver the demanded output power due to overload or over temperature If all 5 LOAD LEDs are illuminated bypass operation is caused by an overload If only first runtime LED is illuminated bypass operation is caused by over temperature Xtreme Power Conversion Corporation Page 45 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply The UPS will switch back to normal operation when the overload has been removed When temperature drops be low alarm level unit can be switched back to normal operation If a power failure occurs during bypass operation the UPS will switch to batt
34. e equip ment line that is properly installed and connected to an RJ11 port on the Product or by a Power Distur bance on a standard Local Area Network connection that is properly installed and connected to an RJ45 port on the Product and d is directly plugged into and properly connected to the Product in its original condition which was properly operated when a Power Disturbance passed through the Product and i exhausts the protection capacity of the Product or ii damages the Product 6 The Load Protection Policy does not apply if the Product has been operated in a failure mode or not in compliance with XPC operating instructions in the Product user s manual or if the Connected Equipment has not been operated in compliance with the instructions and manuals of its manufacturer vendor 7 This policy is null and void if XPC determines in its sole discretion that the Product has been tampered with or altered in any way What is Not Covered Under the Load Protection Policy The following damage is not covered by this Policy 1 Restoration of lost data and reinstallation of software 2 Damage from a cause other than AC power line transients except for damage due to telephone line Local Area Network or CATV transients which is covered only if the Product offers such protection 3 DAMAGE CAUSED BY FAILURE TO PROVIDE A SUITABLE INSTALLATION ENVIRONMENT FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO LACK OF A PROPER SAFETY GROUND Dama
35. ening screws Mount the front panels by pushing the plastic part into the appropriate holes 6 Proceed with the UPS installation D M 8 4 ere ET CHILE TEILS 1 Ce ii in m my I m Hi H u Tw li hl T M SW yy 1 mm ere M DRY I Alt bs XPRT 10KVA SLIDE BATTERY PACKs INTO UPS Xtreme Power Conversion Corporation Page 21 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply TE nn ni ui ni JN XPRT 10KVA ATTACH BATTERY COVER ON UPS NOTE The Battery Cover and Front Panel MUST be installed before trying to start the UPS There is a switch that the Battery Cover activates if not activated the UPS will not start XPRT 10KVA MOUNT PLASTIC FRONT PANELS Connecting Additional External Battery Packs 6kVA Model The additional external battery pack connects to the UPS in the same way whether the UPS is being used in tower or rack mount format When used in tower format the UPS and additional battery packs can be mounted together in one set of mounting supports Additional supports are shipped with battery cabinet Xtreme Power Conversion Corporation Page 22 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Connect the cable provided with the battery between UPS and battery pack plug it into the UPS battery sock
36. ery if possible otherwise output power is lost On Battery During normal operating conditions if an input utility failure occurs the UPS uses the energy stored in the batter ies to supply the load The runtime capacity LED bar will show the remaining time The UPS will shutdown e After the batteries have been discharged automatic restart if enabled or e f keypad UPS OFF is pressed restart via front panel required or e fa UPSshutdown command is given by the computer via UPS monitoring software Restart depends on the setting of auto restart function Battery Low end of runtime If during battery operation the buzzer starts beeping every 5 seconds and the first LED of the battery charge bar starts blinking the batteries are nearly discharged the remaining runtime is less than 2 minutes default setting adjustable via the UPS monitoring software Controlled shutdown of any computer equipment is absolutely nec essary when this alarm is raised If the UPS operates at 10096 load the shutdown procedure should be completed within 2 minutes after the bat tery low alarm started If only part of the output capacity of the UPS is used this period can be longer with aged batteries this period can be shorter When the batteries are fully discharged the UPS is no longer able to supply the connected equipment and eventu ally output power is lost Bypass Out of Limits The input utility voltage or input utility frequency is o
37. et and the nearest battery connection socket on the battery pack On first startup the value of the total battery capacity has to be set with the UPS Monitoring software XPRT 6KVA UPS BATTERY PACK CABLE CONNECTION Xtreme Power Conversion Corporation Page 23 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply NOTE If further battery packs are used they connect via the previous battery pack Thus the cable provided is attached via the nearest socket connection on the existing battery cabinet Battery Battery Exe a e 1 WEM le L XPRT 6KVA UPS MULTIPLE BATTERY PACK CABLE CONNECTION NOTE When the UPS is connected to the input utility and the battery pack s are connected to the UPS the batteries start charging For best results allow the UPS to recharge the batteries during a period of approx 8 hours It is acceptable to use the UPS without first charging the battery but the runtime may be reduced Connecting Additional External Battery Packs 10kVA Model For the XPRT BP5 external battery pack for the XPRT 10kVA the battery packs are shipped with the battery trays separate from the battery pack The battery trays need to be mounted inside the battery pack after the battery pack is set in position 1 Unpack the 2 battery trays from their container Place the battery trays side by side in the battery compartment Fix the 2 battery brackets with the screw set to hold battery tr
38. ge caused by the use of the Product for purposes other than those for which it was designed Damage caused by accidents or natural disasters including but not limited to fire flood and wind Damage caused by abuse misuse alteration modification or negligence Any labor costs or travel room and board expenses associated with the repair and or restoration of lost or damaged hardware software or data EXCEPT AS EXPRESSLY PROVIDED IN THIS POLICY SHALL NOT LIABLE FOR ANY DAMAGES WHATSOEVER INCLUDING BUT NOT LIMITED TO DIRECT INDIRECT SPECIAL INCIDENTAL CONSEQUENTIAL OR MULTIPLE DAMAGES ARISING OUT OF THE USE OF THE PRODUCT OR DAMAGE TO THE CONNECTED EQUIPMENT REGARD LESS OF THE LEGAL THEORY ON WHICH SUCH CLAIM IS BASED EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE SUCH DAMAGES INCLUDE BUT ARE NOT LIMITED TO LOSS OF PROFITS LOSS OF SAVINGS OR REV ENUE LOSS OF USE OF THE PRODUCT OR THE CONNECTED EQUIPMENT OR ANY ASSOCIATED EQUIPMENT LOSS OF SOFTWARE COST OF CAPITAL COST OF ANY SUBSTITUTE EQUIPMENT FACILITIES OR SERVICES DOWNTIME THE CLAIMS OF THIRD PARTIES INCLUDING CUSTOMERS AND INJURY TO PROPERTY Submitting a Load Protection Policy Claim 1 Any claim under the Load Protection Policy must be made within 10 days of the date of alleged damage to the Connected Equipment 2 Call the XPC technical support department at 1 800 582 4524 and obtain a Load Protection Policy Returned Material Authorization
39. h a Load Protection Policy claim has been submitted be sent for evaluation to either XPC or an authorized service center If it is determined that the Connected Equipment has been damaged by a Power Disturbance XPC will in its sole discretion issue payment to the Purchaser for either the cost of repair of the Connected Equipment or the Fair Market Value of the damaged Connected Equipment up to the dollar limits stated above XPC reserves the right to require the Purchaser to transfer title and deliver the Connected Equipment to XPC if it chooses to reimburse the Purchaser for the fair market value of the Connected Equipment XPCs maximum liability shall be reduced to reflect all such other payments or sources of recovery whether applied for or not 4 issues payment to the Purchaser to have the Connected Equipment repaired the repair must be per formed at a service center that is authorized by the manufacturer of the Connected Equipment XPC reserves the right to contact the authorized service center directly to discuss repair costs and damage to the Connected Equipment to determine if it was caused by a Power Disturbance and the right to request that the service center forward the Connected Equipment or components of the Connected Equipment to XPC for inspection 5 Unless modified in writing signed by an officer of XPC and the Purchaser the terms of this policy are the com plete and exclusive agreement between the parties superseding a
40. ic test is automatically executed checking the electronics and batteries report ing any problems on the LED display Xtreme Power Conversion Corporation Page 9 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply An Xtreme Battery Management system always monitors the conditions of the batteries sending any forewarn ings if replacement of batteries is required Every 30 days of normal mode operation a battery discharge test is automatically performed reporting any problems on the LED display Except during the first 24 hours after startup while the UPS is in charging mode diagnostic tests can be performed manually from the front panel at any time System Configuration The UPS device and the internal batteries make up the system Depending on the site and load requirements of the installation certain additional options are available for the solution Planning a UPS system the following should be taken into consideration e The total demand of the protected system shall dictate the output power rating VA Allow a margin for future expansion or calculation inaccuracies from measured power requirements e Backup time required will indicate the battery size needed If the load is less than the UPS nominal power rating then actual backup time is longer e The following options are available Extended Battery Packs maximum of 3 battery packs of same model XPRT BP4 90000019 for 6000 XPRT BP5 90000030 for 10000 o
41. ides the following features e 10 100 Mpbs connection speed e Use of DHCP BOOTP or manual configuration for the TCP IP network settings e SNMP Agent e Web server e Console interface e UPS status alarms readings event logging over different interfaces e Digital outputs open collector outputs for relay drive Xtreme Power Conversion Corporation Page 65 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply e SNMP Traps and E mail notification upon UPS event e Advanced security features Architecture WINDOWS UNIX ns aaa 10 100 Mpbs RS 232 COMMUNICATIONS ARCHITECTURE Installation NOTE Strictly observe the UPS Safety Rules Read carefully the main sections of this UPS User s Manual before installing or operating the equipment If any problems are encountered with the installation procedure please contact the support xppc com before proceeding e Switch off the UPS and wait for approximately 2 minutes or place the UPS into maintenance bypass If switching to maintenance bypass make sure the utility input voltage is stable before switching e Install the SNMP Web Card in the option slot on the rear of the UPS SNMP INSTALL 6kVA UPS Xtreme Power Conversion Corporation Page 66 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply SNMP INSTALL 10kVA UPS e Make all necessary connections see figure on previous page e Switch on the UPS or go back to normal from ma
42. in a standalone tower format using the two supporting stands or can be mounted 19 inch rack using the mounting brackets Proceed to the corresponding section and then connect internal batteries All required items are included in the delivery except rails available as rail kit option NOTE The UPS output receptacles and or terminals are live as soon as the UPS is connected to input utility power even if the UPS has not been switched on via the front panel Tower Installation 1 Place the UPS cabinet horizontally on a flat surface 2 Assemble the plastic support feet and mount them to UPS bottom 3 Place the cabinet upright and mount top covers 4 Attach the display sticker Xtreme Power Conversion Corporation Page 16 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 22 2 gt a Ta 1 gt D C I m x Es i i NRI z xr d qi omm 1 4 H 4 i4 eT A Q TATE i i EU T4 au nod 124 tds J va s 37 d 1 4 ley 1 M _ XPRT 10KVA TOWER ASSEMBLY The XPRT Series UPS is now ready for further connection proceed with internal battery connection Rack Mount Installation 1 Place the UPS cabinet horizontally on a flat surface 2 Install the mounting brackets that came with the unit using the provided screws
43. iner e Proper disposal of batteries is required Refer to your local codes for disposal requirements e Never dispose of batteries in fire they may explode e Never dismantle or reassemble batteries their contents electrolyte may be extremely toxic If exposed to electrolyte wash immediately with plenty of water If eye contact occurs flush with water and contact a physician Internal Battery Replacement 6kVA Model In case of battery failure please proceed with the following steps NOTE During battery replacement the UPS will not be able to support the load if an input utility fail ure occurs It is recommended to switch off the load before battery replacement 1 Remove the UPS front cover from the UPS cabinet by gently pulling it out 2 Remove the battery grille by loosening the two mounting screws mi NU Dm ET YN FRONT COVER REMOVAL Xtreme Power Conversion Corporation Page 53 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 3 Grab hold of the battery tray and slide it out Be careful during this operation and consider the weight of the battery BATTERY TRAY REMOVAL 4 Unpack the new battery tray from its box 5 Place the battery tray in front of the battery compartment aligning the rear connector to the front panel 6 Slide the battery tray into the battery compartment until the rear connector is plugged with the UPS in tern
44. intenance bypass Interfaces UPT 10 100 RJ45 Port Connection to an Ethernet 10 100 Mbps network using a UTP cable RS 232 DB9 Port Serial communication connection to a local console Use a straight 1 1 serial cable for connection to a PC CONNECTOR PIN OUT AS FOLLOWS FUNCTION TD TRANSMIT DATA RD RECEIVE DATA Configuration Configuration via serial connection e Connect the SNMP Web Card to a computer using a standard 1 1 serial communications cable e Runaterminal simulator e g HyperTerminal on a PC running Windows e Configure the terminal simulator as follows 115 200bps 8 data bits 1 stop bit parity none flow control none Terminal emulation VT 100 e Establish the connection and press enter e The default username login and password are ge and ge e Acommand line configuration interface is entered Type menu to enter the quick network configuration menu O O O OC 0 Xtreme Povver Conversion Corporation Page 6 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Note Although the console interface provides a full set of commands access using the serial connection is only needed for initial configuration when no DHCP server is available or the IP address is unknown The quick network configuration menu provides a simple interface for basic network configuration For all other settings the user friendly web interface is recommended Note Saving the settings Apart fro
45. ist it once around the ferrite and place the second winding also inside the ferrite bead 3 Close the ferrite bead such that the cable remains inside it You can now connect the DB9 port to a computer system by connecting the previously prepared serial cable Ad ditional signals can be read from the serial connector refer to following table for details FERRITE BEAD INSTALLATION FOR COMMUNICATION CABLE Xtreme Power Conversion Corporation Page 27 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply SERIAL CONNECTOR DB9 PIN OUTS amp CABLE INSTALL 5 Communication ground 9 Utility failure open collector Open the SNMP slot by removing the two screws and the cover then pull in the easy installation SNMP Card and connect previously prepared network cable SNMP CARD INSTALL 10KVA UPS Xtreme Power Conversion Corporation Page 28 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Standard Hardwired Installation Procedure NOTE Ensure that the UPS is isolated prior to installation no live input source may be connected to the UPS during the installation procedure Open all the input output switches breakers on the power distribution and ensure no one is able to close them during this installation step 1 Forinstallation with Optional Power Distribution Unit please see the appropriate section of this manual 2 Remove the terminal cover part rok n
46. its original package to the final destination room Do not stack other package on top WARNING Pay attention to the HEAVY WEIGHT of the UPS when removing the UPS from the pallet Never try to lift the unit by yourself No liability can be accepted for any transport damage when the equipment is not shipped in original packaging Store the UPS in a dry location with the batteries in a fully charged state Storage temperature must be within 20 45 4 F and 113 F If the unit is stored for a period exceeding 3 months optimal battery lifetime is obtained if the storage temperature does not exceed 30 C 86 F If the unit is stored for an extended period of time the batteries must be recharged periodically Connect the unit to a wall outlet and recharge the batteries for 24 hours e if the storage temperature is within 20 and 30 C 4 F and 86 F every 3 months e if the storage temperature is within 20 and 45 C 4 F and 113 F every 1 month CAUTION In case of storage pay attention to SLHS ML FRAGILE TS 58 Maintenance And Servicing e All maintenance and servicing except replacement of the batteries and plug in cards is to be carried out by qualified skilled personnel only e A battery can present a risk of electrical shock and high short circuit current e Never dispose of batteries in a fire they may explode e Do not open or mutilate batteries their contents may be extremely toxic If exposed t
47. ll prior agreements oral or written and all other communications between the parties relating to the subject matter of this agreement No employee of XPC or any other party is authorized to make any representations beyond those made in this agreement con cerning the Load Protection Policy XPC Corporation 230 Yuma Street Denver CO 80223 1 800 582 4524 Xtreme Power Conversion Corporation Page 64 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Appendix A SNMP WEB Card Optional WARNING The UPS contains hazardous voltages Observe carefully the safety instructions to prevent risk of electrical shock CAUTION The SNMP Web Card contains a lithium coin cell battery RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE DISPOSE OF USED BATTERIES ACCORDING TO LOCAL CODE AND INSTRUCTIONS Introduction This addendum to the XPRT 6 10 kVA User s Manual provides information on the optional SNMP Web Card that can be used with these products Q RS 232 LAN UPS UTP 10100 O AGTHE RESET F3 P SNMP WEB CARD FRONT VIEW LEDs The front panel LEDs have the following meaning STATUS NO LAN CONNECTION DETECTED LAN NETWORK ON LAN CONNECTION ESTABLISHED NO COMMUNICATION BLINK LAN CONNECTION ESTABLISHED RECEIVE OR TRANSMIT ACTIVE OK NO FAULT UPS FAIL ON NO UPS CONNECTION FAULT OF DEVICE ACTIVE BLINK DEVICE OK NO FAULT Features Each SNMP Web Card prov
48. ll switches and breakers upstream to the UPS 8 Remove internal and external battery pack connections and disconnect additional battery packs All LEDs should be out on the front panel of the UPS the UPS is shutdown Maintenance Bypass It is possible to bypass the UPS for maintenance purposes using the Maintenance Bypass Switch on the 6kVA PDU or use the standard bypass built into the 10kVA model If required proceed with the following steps 1 Switch the UPS on BYPASS by For 6kVA i Press the keypad UPS OFF button on the front panel for 1 second ii Switch the Maintenance Bypass Switch to BYPASS 6KVA MAINTENANCE BYPASS SWITCH TO UTILITY iii Switch the UPS off by pressing the keypad UPS OFF button on the front panel for 1 second iv Open the OUTPUT CIRCUIT BREAKER v Open the INPUT CIRCUIT BREAKER b For 10kVA Xtreme Power Conversion Corporation Page 38 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply i Remove the BYPASS PROTECTION COVER T T EE E H ES LIEST B Boxes 10KVA MAINTENANCE BYPASS SWITCH TO UTILITY Remove the BYPASS LOCK PLATE before switching to BYPASS Press the keypad UPS OFF button on the front panel for 1 second iv Switch the Maintenance Bypass Switch to BYPASS v Open the OUTPUT CIRCUIT BREAKER vi Open the INPUT CIRCUIT BREAKER 2 The UPS is now operating in UTILITY BY
49. lled PDU 4 Onthe 6kVA model loosen the three mounting screws on the installed PDU until the PDU can be removed from the UPS cabinet PDU REMOVAL 6KVA UPS 5 Onthe 10kVA model loosen the four mounting screws on the PDU cover and remove it Xtreme Power Conversion Corporation Page 32 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply PDU COVER REMOVAL 10KVA UPS 6 Remove the PDU from the UPS The UPS is now ready for the new PDU assembly 7 Onthe 6kVA model align terminals on the backside of the PDU with the ones on the UPS and slide the PDU into the UPS PDU INSTALL 6KVA UPS 8 Onthe 10kVA model connect terminals on the backside of the PDU with connections in the PDU tray on the backside of the UPS and slide the PDU into the UPS Xtreme Power Conversion Corporation Page 33 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply PDU INSTALL 10KVA UPS Startup Startup 6kVA UPS 1 Ensure that all breakers on the UPS are off 2 Incase external battery packs are used switch on the battery pack circuit breaker 6KVA BATTERY PACK BREAKER 3 Ensure that the manual bypass switch on the PDU is turned to the UPS position 2 RQ T UTILITY LPS 6KVA PDU BYPASS SWITCH 4 Close all switches and breakers upstream from the UPS 5 Switch the INPUT CIRCUIT BREAKER placed on the rear side of the UPS to ON position Xtreme Power Conversion Corpor
50. ly with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interfer ence when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the users own expense Modifications not expressly approved by the manufacturer could void the user s authority to operate the equip ment under FCC rules IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS It also gives all necessary information about the correct use of the UPS Before attempting to install and start up the UPS carefully read this manual Keep this manual next to the unit for future references Full understanding of and compliance with the safety instructions and warnings contained in this manual are the ONLY CONDITIONS to avoid any dangerous situation during installation operation and maintenance work and to preserve the maximum reliability of the UPS system Xtreme Power Conversion XPC Corp refuses any responsibilit
51. m some network parameters most settings are immediately active However the card will revert to the last saved settings at reboot Therefore in order to permanently modify the SNMP Web Card settings remember to save the configuration after every change This can be done by e Pressing S on the quick configuration menu e Entering nvsave at the command interface prompt Configuration via the network TELNET Launch a telnet client e g on a PC running Windows select Run from the Start menu and type telnet lt gt e The default username login and password are ge and ge e Acommand line configuration interface is entered WEB BROWSER e Launch a web browser e Enter the URL of the SNMP Web Card http lt IP gt e The default username and password are ge and ge Note Saving the settings Apart from some network parameters most settings are immediately active However the card will revert to the last saved settings at reboot Therefore in order to permanently modify the SNMP Web Card settings remember to save the configuration after every change Network Parameters The SNMP Web Card connects to the network using the following parameters IP ADDRESS IDENTIFIES THE CARD ON THE NETWORK SUBNET MASK DEFINES A RANGE OF ADDRESSES WITHIN THE ORANIZATION GATEWAY THE NODE USED FOR CONNECTION TO ADDRESSES OUTSIDE THE SUBNET The card can be configured to obtain these settings automatically using DHCP or BOOTP protocols or to use st
52. ment connected to the UPS output can now be switched on 10 Load will be shown on the LOAD LED BAR Normal Operation Conditions The UTILITY INPUT is present and within the tolerance as show in Specification section of this manual The UPS is turned ON The LOAD does not exceed the capacity of the UPS The OPERATING TEMPERATURE is below alarm level Switching the UPS OFF 1 Make sure that the load has been shut down in an orderly manner 2 Turn the OUTPUT CIRCUIT BREAKER to OFF position 3 Press the keypad for 1 second to switch the UPS to BYPASS 2x 1 sec TO TURN THE UPS OFF Press the keypad for a second time for 1 second to switch the UPS OFF 4 Turnthe INPUT CIRCUIT BREAKER to OFF position If electrical isolation is required e g for maintenance purposes proceed with the following steps Xtreme Power Conversion Corporation Page 43 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply cos 10KVA OUTPUT BREAKER 5 Turn the INPUT CIRCUIT BREAKER to OFF position 10KVA INPUT BREAKER 6 In case EXTERNAL BATTERY PACKS are connected switch the BATTERY PACK CIRCUIT BREAKER to the OFF position and disconnect battery cabling at the rear of the UPS 7 Open all switches and breakers upstream to the UPS 8 Remove internal and external battery pack connections and disconnect additional battery packs All LEDs should be out on the front panel of the UPS th
53. n XPC Corporation warrants Xtreme Power Conversion equipment when properly ap plied and operated within specified conditions against faulty materials or workmanship excluding batteries for a period of three years for XPRT Series products from the date of purchase XPC Corporation warrants internal batteries for a period of three years from the date of purchase For equipment sites within the United States and Canada this warranty covers repair or replacement at the sole discretion of XPC Corporation The customer is re sponsible for the costs of shipping the defective product to XPC Corporation XPC Corporation will pay for ground shipment of the repaired or replacement product This warranty applies only to the original purchaser If equipment provided by XPC Corporation is found to be Dead on Arrival DOA XPC Corporation will be respon sible for the costs of shipping product to and returning equipment from the customer in a timely manner as agreed to with the customer once the customer has requested and received a Return Material Authorization RMA number DOA equipment is defined as equipment that does not properly function according to user documenta tion when initially received and connected in conjunction with proper procedures as shown in the user documen tation or via support provided by XPC Corporation personnel or authorized agents This warranty shall be void if a the equipment is repaired or modified by anyone other than XPC Cor
54. n on the failure including LED s that may or may not be illuminated e Adescription of the protected equipment including model numbers if possible e Atechnician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer available ask the Technical Sup port Technician about obtaining a replacement set of packaging material It is important to pack the UPS properly in order to avoid damage in transit Never use Styrofoam beads for a packing material 2 Include a letter with your name address daytime phone number RMA number a copy of your original sales receipt and a brief description of the problem 3 Mark the RMA number on the outside of all packages Xtreme Power cannot accept any package without the RMA number marked on the outside of the boxes 4 Return the UPS by insured prepaid carrier to the address provided by the Technician 5 Refer to the Warranty statements in this manual for additional details on what is covered Xtreme Power Conversion Corporation Page 60 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Xtreme Power Conversion Limited Warranty Xtreme Power Conversio
55. ng i e 120V 120V not 120V 127V The paralleling cable delivered with each 10kVA UPS allows you to connect up to 3 10kVA UPS together in a paral lel system Installation of a Parallel System 1 Allinputs of the UPS must be supplied from the same source Be sure that L1 L2 N correspond on all the units of the parallel system All inputs must be individually protected with fuses or breakers 2 All outputs must be connected together supplying the load It is advised to install breakers S 1 2 3 in the output wiring in order to be able to isolate a unit from the remaining system for service and maintenance purposes Optional Xtreme Power paralleling bypass panels are available to accomplish this not shown Please contact Xtreme Power Sales for additional information Xtreme Power Conversion Corporation Page 40 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 1 4 WIRE INPUT wo INPUT JUNCTION OUTPUT JUNCTION TO LOAD 10KVA UPS PARALLEL SYSTEM DIAGRAM EXAMPLE 3 Use insulated copper input and output wiring rated 90 194 F wire size based on the ampacities given in Tables 310 16 of the National Electrical code ANSI NFPA 70 1993 4 Thelength of all input cables from the input junction to the UPS inputs should be equal The same applies to the cables from the outputs to the output junction The minimum length of the input as well as the output cables is 3 meters 5
56. ntact your dealer or consult www xpcc com PROBLEM POSSIBLE CAUSE SOLUTION Input utility switched off Switch on input utility power No display Inspect incoming utility circuit No input utility voltage present M E y Svp consult qualified electrician UPS switched off Input fuse blown or circuit breaker Replace fuse or reset breaker tripped Input utility indicator not illuminat i No input utility voltage present UPS on battery ing acoustic alarm intermittent Input utility indicator not illuminat ing input utility voltage present acoustic alarm intermittent Contact UPS dealer or go to www UPS failure Alarm LED illuminated continuous xpcc com acoustic alarm UPS over temperature Allow UPS to cool down Overload at UPS output Reduce UPS load Battery extension fuse switch is in ae Switch to On position Open position i i Charge batteries for 8 hours and Delivered runtime less than speci Batteries are not fully charged 8 fied reconfirm runtime Batteries are defective Contact UPS dealer Charger is defective Contact UPS dealer Last load bar LED is lit acoustic Overload at UPS output Reduce UPS load alarm intermittent Check whether correct cable is Incorrect communication cable used No communication between UPS PC interface defective or being ac Check if no other software is and load cessed by another service cessing the interfac
57. nual Uninterruptible Power Supply MANUAL BYPASS SWITCH BYPASS SWITCH AC DC EMI RF BACK FEED CONVERTER INVERTER FILTER PROTECTION W PF OUTPUT CORRECTION DC DC CONVERTER BATTERY CHARGER BATTERIES BLOCK DIAGRAM Efficiency Optimizer Function The Efficiency Optimizer Function is a new feature for the UPS adding cost effectiveness minimizing power loss and reducing power consumption Alternating between bypass and on line modes is achieved automatically and in accordance with the conditions of the utility power On line mode may be used during times of intermittent power and bypass mode used when power flows smoothly in order to obtain greatest efficiency Irregularities can be detected in less than a second and on line mode reactivates immediately Switching back to on line mode occurs when input voltage is outside 10 of nominal 15 selectable when input frequency is outside of 3Hz or when no input line is available Although high efficiency is standard the default operation is in on line mode Bypass can be activated in the LCD panel though on line can be run permanently if preferred Free Run Mode The UPS operates in Free Run Mode when input frequency is outside of the selected input frequency range Free Run Mode is when output frequency does not match input frequency When starting the UPS the frequency regu lation detected is 50 or 60 Hz 0 25Hz Diagnostic Tests When the UPS is started a diagnost
58. o be responsible for the safety of the equipment at all times whilst carrying out their normal duties and are therefore aware of and can report possible hazards observe IEC 60364 and national wiring regulations and accident prevention rules Introduction The information provided in this manual covers single phase 6000 and 10000 VA uninterruptible power systems their basic functions operating procedures options available and emergency situations It also includes informa tion on how to ship store handle and install the equipment Only detailed requirements of the UPS units are described herein and installation must be carried out in accordance with this manual Electrical installation must also carefully follow local legislation and regulations Only qualified personnel should conduct these installations as failure to acknowledge electrical hazards could prove to be fatal Product Description Many different kinds of sensitive electrical equipment can be protected by an Uninterruptible Power Supply UPS including computers workstations process control systems telecommunications systems sales terminals other critical instrumentation etc The purpose of the UPS is to protect these systems from poor quality utility power complete loss of power or other associated problems Electrical interference exists in many forms causing problems in AC power from lightning power company ac cidents and radio transmission motors air conditione
59. o electrolyte wash immediately with plenty of water e The batteries must be disconnected during maintenance or service work e When replacing the batteries use only the same type and size battery e The following precautions should be observed when working on batteries O O O O 0 Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnect battery terminals Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance e Avoid charging in a sealed container Xtreme Power Conversion Corporation Page 7 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply NOTE Do not attempt to service the UPS unless you have had proper training Refer all maintenance and servicing except replacement of the batteries power unit 10kVA and plug in cards to properly qualified skilled and competent service personnel Qualified skilled personnel are persons who because of their training experience and position as well as their knowledge of appropriate standards regulations health and safety requirements and working conditions are authorized t
60. or recovery Eligibility for Coverage Under the Load Protection Policy 1 The Product must be registered on the XPC website www xpcc com within 10 days of purchase All re quired information must be provided and Purchaser should retain a copy for Purchaser s records When registering on the website Purchaser must list all connected equipment that is directly connected to the Xtreme Power Conversion Corporation Page 62 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply product Only those devices registered in that manner will be covered 2 All Connected Equipment must be UL or CSA approved 3 The Product must be plugged into a properly wired and grounded outlet Use of input surge devices ex tension cords adapters ground wires or electrical connections not manufactured by XPC voids the XPC Load Protection Policy No other surge protection device may be connected to the output sockets of the Product The installation must comply with all applicable electrical and safety codes set forth pursuant to the NEC 4 The Product must have undeniable physical evidence of a Power Disturbance that directly and proximately caused the damage 5 The Connected Equipment must have been damaged by a Power Disturbance on a properly installed grounded and National Electric Code NEC code compliant 120 208 240 Volt AC power line in the United States or Canada by a Power Disturbance on standard telephone land line or PBX telephon
61. oration under this warranty shall be the repair or replacement of defective equipment components or parts or at XPC Corporations sole discretion refund of the purchase price or substitution of an equivalent replacement product Xtreme Power Conversion Corporation Page 61 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Xtreme Power Conversion Load Protection Policy THIS POLICY IS NOT A WARRANTY REFER TO THE XPC CORPORATION INC LIMITED WARRANTY FOR INFORMATION CONCERNING THE WARRANTY FOR YOUR XPC PRODUCT THE LIMITATIONS AND CONDITIONS CONTAINED IN THIS POLICY DO NOT AFFECT THE TERMS OF THE XPC LIMITED WARRANTY Definitions 1 Product means a Standard 120 208 or 240 Volt power protection device that is used in the United States and Canada This policy does not include custom manufactured products 2 Power Disturbance means an AC power line transient telephone line or Local Area Network if appli cable spike or surge 3 Connected Equipment properly connected electronic equipment 4 Fair Market Value of damaged Connected Equipment as determined by XPC shall be the lower of a the average price the same or similar items are being sold for on eBay b the price list of Orion Blue Book or if such price list is no longer published a published or announced price list reasonably selected by XPC c the lowest price the same or similar items can be purchased for in the United States or d the to
62. poration or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifi cations or c the equipment has been used or stored in a manner contrary to the equipment s operating manual intended use or other written instructions Any technical advice furnished by XPC Corporation or a XPC Corpora tion authorized representative before or after delivery with regard to the use or application of Xtreme Power Con version equipment is furnished on the basis that it represents XPC Corporations best judgment under the situation and circumstances but it is used at the recipient s sole risk EXCEPT AS STATED ABOVE XPC Corporation DISCLAIMS ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EXCEPT AS STATED ABOVE IN NO EVENT WILL XPC Corporation BE LIABLE FOR DIRECT INDIRECT SPECIAL INCI DENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF Xtreme Power Conversion EQUIPMENT including but not limited to any costs lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data cost of substitutes or claims by third parties Purchaser s sole and exclusive remedy for breach of any warranty expressed or implied concerning Xtreme Power Conversion equipment and the only obligation of XPC Corp
63. rews 6 Switch the UPS back to normal operation Power Unit Replacement 10kVA Model 1 Switch the UPS to manual bypass 2 Remove the 3 front covers Xtreme Power Conversion Corporation Page 56 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 10KVA POWER UNIT REMOVAL Loosen the 3 mounting screws of the internal battery cover and remove it Loosen the 5 mounting screws of the power module cover and remove it Slide the power module out of the UPS cabinet Power module can now be replaced Slide in the new power module until the rear connector of the power module is plugged into the socket on the UPS M E P d 10KVA POWER UNIT REINSTALL 8 Reposition the power module cover and re affix with the 5 screws 9 Re affix the 3 front covers 10 Switch the UPS back to normal operation Xtreme Power Conversion Corporation Page 57 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Troubleshooting Whenever a malfunction occurs first check external factors e g connections temperature humidity or load to determine whether the problem is caused by the unit itself or by its environment Subsequently check the thermal circuit breaker it may be tripped If so reset it and be sure that the UPS is not overloaded The following chart is a simple troubleshooting checklist If the suggested solution does not succeed or if the in formation is insufficient to solve the problem please co
64. rs and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slow voltage fluctuations frequency variations differential and common mode noise transients etc To prevent power line problems from reaching critical systems causing damage to software hardware and equip ment malfunctions the UPS maintains constant voltage isolating critical load output and cleaning the utility AC power Double Conversion On Line Technology A double conversion on line technology UPS provides completely isolated clean uninterrupted single phase pow er to your critical systems while maintaining the batteries for their maximum potential In the event that the power failure lasts longer than the UPS backup time the UPS will shut down avoiding battery damage When the input AC voltage returns the UPS will automatically return online to recharge the batteries As shown in the block diagram below e Aninput filter reduces transients on the incoming utility e Tomaintain full battery charge the AC input power is rectified and regulated in the rectifier feeding power to the battery converter and inverter e DC power is converted to AC in the inverter passing it on to the load e Power is maintained from the battery during a power failure e The converter increases voltage appropriately for the inverter Xtreme Power Conversion Corporation Page 8 XPRT 6kVA amp 10kVA User s Ma
65. ry To avoid these problems be absolutely certain that the power demand of the protected equipment is within the limits of the UPS Replace Battery Either the batteries are almost chemically worn out or the battery wiring including the battery fuse is faulty If the batteries are aged they must be replaced as soon as possible to ensure full protection for your equipment Perhaps the replace battery alarm occurs after a test which you started immediately after installation or after a power failure In this case the alarm may be incorrect as the batteries have been partially discharged during transport or storage or during the power failure For this reason we advise to execute battery test only after 5 hours on line operation with no input utility failures This allows the UPS to recharge the batteries Alarm Priority General alarm comprises a group of alarms the buzzer behavior indicates the priority of the generated alarm ON Battery not connected 1 0 5 secs Overload 1 4 secs General Alarm 1 60 secs Battery test failed 1 120 secs On bypass Xtreme Power Conversion Corporation Page 47 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Fault Mode The UPS may be in FAULT MODE if the following failure occurred INDICATORS ON FRONT PANEL FAULT SITUATION a E i i CHARGER OVER m VOLTAGE 1 4 SE OUTPUT SHORT ae CIRCUIT 1 4 SEC NEGATIVE POWER OVER T
66. ry brackets with the screws to hold the battery trays in the UPS cabinet 8 Fixthe battery grille by tightening screws 9 Re install the two front covers NOTE To avoid battery malfunction in case of additional batteries connected all battery packs have to be replaced It s not possible to replace only 1 pack Avoid connection between new and old battery packs Xtreme Power Conversion Corporation Page 55 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Power Unit Maintenance For maintenance purposes the power unit can be replaced while output is transferred to manual bypass See the following detailed steps for the replacement procedure WARNING The UPS has to be switched to manual bypass before power unit replacement otherwise out put power is lost Power Unit Replacement 6kVA Model 1 Switch the UPS to manual bypass 2 Loosen the 3 mounting screws on the PDU and slide it out from the power module 6KVA POWER UNIT SEPERATION FROM PDU 3 Loosen the 2 terminal cover screws on the back side of the PDU slide the cover over the terminals and re affix the screws fen n EM SES 2277 gt E FK qug ae 6KVA PDU TERMINAL COVER 4 The Power Module can now be replaced If internal batteries are not at the end of life they can be placed into the new power module 5 Slide the PDU into the new power module and fix the 3 mounting sc
67. tal amount of all payment s you have or are entitled to receive from insurance other warranties extended warranties a legal liability claim or from other sources or persons for the damaged Connected Equipment 5 Purchaser means the person or entity that originally purchased the Product from an authorized reseller or distributor of XPC Products The Purchaser of this Product is protected for the term of the XPC Limited Warranty against certain losses caused by a Power Disturbance for properly connected electronic equipment referred to as the Connected Equipment subject to certain terms and conditions provided below This policy applies only to the original purchaser of the Product If the Product is transferred or sold to another person or entity this policy is void Load Protection Policy Dollar and Period Limits For purchasers that meet the qualifications and conditions set forth in this policy XPC will provide reimbursement cost of repair or fair market value as determined by XPC during the period limits and up to the dollar limits stated as follows This Load Protection Policy is not deemed first dollar coverage XPC s obligation is reduced any amounts that the Purchaser is entitled to recover from other sources regarding the Connected Equipment including but not limited to insurance other warranty extended warranty or legal liability regardless of whether or not the Pur chaser makes a claim f
68. to the front panel Slide the battery pack into the battery compartment until the rear connector is plugged with the UPS in ternal DC socket Fix the battery cover by tightening screws Mount the front panels by pushing the plastic part into the appropriate holes Proceed with the UPS installation Xtreme Power Conversion Corporation Page 19 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply 11 5 E pe a 4 1 yn JD n TL im XPRT 6KVA ATTACH BATTERY COVER ON UPS Xtreme Power Conversion Corporation Page 20 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply PE IAEA i V npe RR e Mi AWN j n IT WI 1 XPRT 6KVA MOUNT PLASTIC FRONT PANELS Connecting Internal Battery Pack 10kVA Model The internal battery packs are shipped separately from the UPS cabinet They have to be mounted inside the unit before the UPS installation Please proceed with the following steps 1 Unpack the two battery packs from its container 2 Place the battery packs in front of the battery compartment aligning the rear connector to the front panel 3 Slide the battery packs into the battery compartment until the rear connector is plugged with the UPS internal DC socket 4 Fix the battery cover by tight
69. utside bypass tolerance but inside UPS input tolerance By pass operation is inhibited if for whatever reason the UPS is not able to deliver the required output output power is lost If the input frequency is often out of tolerance during which bypass operation is inhibited and an alarm is generated it may be useful to disable bypass function via UPS monitoring software after which the unit oper ates as a UPS without automatic bypass switch NOTE The unit can be used as frequency converter the input frequency range is 47 5 63Hz the out put frequency is selectable 50 60 Hz via UPS monitoring software If the unit is used in this configuration the bypass function is no longer available Overload The demanded power exceeds the nominal capacity of the UPS The overload warning alarm occurs when the load exceeds 15096 the UPS will immediately switch to bypass assuming that the conditions for a transfer to by pass are fulfilled If an overload condition between 110 150 persists the UPS will also switch to bypass operation In both condi tions the overload alarm is generated Xtreme Power Conversion Corporation Page 46 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply During an overload the UPS may automatically switch off within a few minutes load dependent and output power is lost e ifatransfer to bypass is inhibited or e ifthe bypass function has been disabled or e ifthe UPS operates on batte
70. x A SNMP WEB Card 65 ICO CIC DO ETT TETTE OT 65 LE DS OO OUO 9n 65 I t 65 EO 66 ILC CE T tambe 67 COnN EUr 67 his T 69 Xtreme Power Conversion Corporation Page 4 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply Thank you for selecting this uninterruptible power supply UPS It provides you with protection for connected equipment Please read this manual before installing the XPRT Series UPS models XPRT 6000 and XPRT 10000 as it provides important information that should be followed during installation and maintenance of the UPS and bat teries allowing you to correctly set up your system for the maximum safety and performance Included is informa tion on customer support and service if it is required If you experience a problem with the UPS please refer to the Troubleshooting section in this manual to correct the problem If the problem is not corrected please collect information so that the Technical Support personnel can more effectively assist you EMC Statements FCC Part 15 Notice This equipment has been tested and found to comp
71. y in case of non observance unauthorized altera tions or improper use of the delivered UPS While every care has been taken to ensure the completeness and accuracy of this manual XPC accepts no respon sibility or liability for any loss or damage resulting from the use of the information contained in this document This document shall not be copied nor reproduced without the permission of XPC Due to technical improvements some of the information contained in this manual may be changed without notice The instructions in this manual are for UPS models XPRT 6000 and XPRT 10000 Check your model number by looking at the top cover of your UPS Any difference in instructions is clearly indicated in the text for instance 10000 Safety Warnings And Symbols Safety Warnings The text of this manual contains warnings to avoid risk to persons and to avoid damages to the UPS system and the supplied critical loads Do not proceed beyond these warnings if you do not fully understand and or are not able to meet the mentioned conditions Xtreme Power Conversion Corporation Page 5 XPRT 6kVA amp 10kVA User s Manual Uninterruptible Power Supply The non observance of the warnings reminding hazardous situations could result in human injury and equipment damage Please pay attention to the meaning of the following warnings and symbols WARNING Refers to procedures or operations which when not correctly performed could cause per sonal

XPRT 6kVA & 10kVA User`s Manual

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XPRT 6kVA &amp; 10kVA User`s Manual

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XPRT 6kVA & 10kVA User`s Manual