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Ferm Compound Mitre Saw FKZ-205

1. The dust is not being extracted Clean the dust extractor port AN There are no user serviceable repairable parts ins ide this unit Qualified service engineers must carry out repair and servicing MAINTAIN TOOLS WITH CARE Keep the tool clean for better and safer performance Store the blades properly in accordance with the maker s instructions Follow instructions for changing accessories Inspect tool and extension cables periodically and if damaged have them repaired by a qualified person or authorised service body Keep handles free from oil or grease Keep the ventilation slots clean to prevent the motor overhe ating Check for damaged parts Do not use a tool with damaged parts before further use a damaged tool must be carefully checked by a qualified person to determine that it will operate properly Check for alignment of moving parts binding or breakage of parts mounting and other conditions that may affect its operation A damaged part or guard should be properly repaired by an authorised service centre unless indica ted otherwise in the instruction manual Have defective switches replaced by an authorised service centre Do not use a tool if the switch does not turn on and off Have your tool repaired by an expert This appliance is manufactured in accordance with rele vant safety standards Only experts must carry out repai ring of electrical appliances otherwise considerable dan ger for the user may resul
2. Tighten the thumbscrews to lock To adjust the eccentric stop washers The table has eccentric stop washers which can be adjusted to stop the table rotation at exactly 45 degrees Refer to illustration above Slacken the hexagon bolt securing the eccentric stop washer Rotate the table to make the correct angle with the fence and turn the stop washer to touch the back of the fence tighten bolt to secure BEFORE OPERATING Check the voltage on the saw corresponds with your power supply voltage and that the plug and lead are in good condition Do not use parts other than supplied with the machine to make the blade fit properly Check you have a blade suitable for the saw and the material being cut and that it is in good condition and secure If any teeth are missing or the blade shows cracks or other damage replace immediately Do not use parts other than supplied with the machine to make the blade fit properly The blade must conform to EN 847 Turn the saw blade by hand to see that it turns freely in all head table positions if the blade touches any part of the table fence or guards the saw must be readjusted before use Checkalladjusting screws are secure Runthesawidle for 30 seconds if there is any abnor mal vibration or other fault switch off inspect and rectify before continuing USING THE SAW This saw is intended for use on wood wood derived pro ducts and light metals suchas alu
3. UK Subjectto change USER S MANUAL Document Ref FKZ 205 16501 PMR23 Issue April 02 Copyright These instructions are the sole property of Ferm Omega Tools and may not be reproduced Ferm Compound Mitre Saw FKZ 205 v E Art nr 727200 Screwfix nr 16501 Ferm B V P O Box 134 8280 AC Genemuiden NL www ferm com 0304 04 English FERM FKZ 205 COMPOUND MITRE SAW USERS MANUAL TECHNICAL SPECIFICATIONS Voltage Frequency Power input No load speed Sawblade dimensions 205 TCT 4500 min 205 x 18 mm 70x50mm 7 0kg 88 9 dB A 101 9 dB A 2 5 m s Cutting capacity 45 Weight Lpa sound pressure Lwa acoustic power Vibration value Cutting capacity 90 120x50mm PRODUCT INFORMATION Grip with switch Unlocking button Motor housing cover graphite brushes Saw blade attachment Moveable safety guard Table adjustment screws Rotary table Degree scale Fastening holes 10 Bevel adjustment bolt Protective cover Pen Maa SS SAFETY INSTRUCTIONS The following pictogram is used in these instructions for use AN Denotes risk of personal injury loss of life or damage to the tool in case of non observance of the instructions in this manual Carefully read this manual before using the machine Make sure that you know how the machine functions and how to operate it Maintain the machine in accordance with the in
4. ains dangerous voltages Use a RCD resi dual current device to provide protection against elec trical shock Prevent body contact with grounded sur faces e g pipes radiator ranges or refrigerators Keep children and pets away Do not let children or pets come into contact with the tool extension cable or work area Do not force the tool It will work better and safer at the rate for which it was intended Use the right tool Do not force small tools or attachments to do the job ofa heavy duty tool Do not use tools for purposes for which they were not intended for example do not use a circular saw for cutting trees or logs Do not abuse the cable Never carry the tool by the cable or pull it to disconnect it from the power socket Keep the cable away from heat oil and sharp edges Do not touch the metal plug pins when connecting or removing the plug Secure work Use clamps or a vice to hold work It is safer than using your hand and it frees both hands to operate the tool Do not over reach Keep a proper footing and balance atall times Disconnect tools from power supply When not in use before servicing and when changing accessories such as blades bits and cutters Always switch off and unplug the saw from the power supply before making adjustments or changing blades Remove adjusting keys and wrenches Ensure that they are removed from the tool before swit ching on Avoid unintentional starting Do not carry
5. le Dispose of old plug and cable Prevent inadvertent connection to socket and risk of electric shock ENVIRONMENT Recycle the packaging according to the identification marks on it At the end of the product or its accessories life please recycle where facilities exist phone the Helpline for current advice on recycling Helpline For any questions relating to operational or safety matters contact Ferm Customer Helpline on 0115 966 1199 Monday Friday 8am 6pm Saturday 9am I pm GUARANTEE The guarantee conditions can be found on the separately enclosed guarantee card CE DECLARATIONOFConFoRMITY UK We declare under our sole responsibility that this productis in conformity with the following standards or standardized documents EN61029 1 prEN61029 2 9 EN5501 4 1 EN5501 4 2 EN6 1000 3 2 EN61000 3 3 in accordance with the regulations 98 3 7 EEC 73 23 EEC 89 336EEC from 10 02 2000 GENEMUIDEN NL W Kamphof Quality department Ferm Concentrate Routine and repetition can lead to mistakes Remember that a slight lack of concentration can result in serious injuries in a split second Keep workarea clean Cluttered areas and benches invite injuries Consider the work environment Do not expose power tools to rain or use them in damp or wet locations Keep work area well lit Do not use power tools in the presence of flammable liquids vap ours or gases Guard against electric shock This unit cont
6. les 9 in the illustration below are for fixing the unit to the bench with bolts recommended Route the mains lead away from the saw The unit is equipped with a connection for a dust extractor not supplied it is strongly recommended that dust extraction be used while operating this saw UNLOCKING THE MACHINE Refer to illustration below Press the saw head downwards with your left hand and pull the head lock button a out with your right hand Allow the saw head to rise up and lock in its upper position CHANGING FITTING SAW BLADES Refer to illustration below AN Use suitable gloves saw blades are very sharp Unscrew the four screws securing the protective cover I1 with a suitable screwdriver and remove the cover Hold the outer flange washer with the wrench sup plied and turn the nut 4 clockwise with the 13mm box spanner also supplied Remove the nut outer flange washer and saw blade if fitted and replace with new blade Make sure the inner flange washer is in place and on the shaft the correct way round to fit the saw blade hole diameter one side is for 18mm diameter and the other is for 20mm holes Make sure the direction arrow on the blade points in the same direction as the arrow on the protective cover the teeth point downwards towards the front of the saw Replace the outer flange making sure that the flats on the shaft line up with those in the flange Screw the nut wi
7. minium only Ferm OPERATION Refer to the illustration above Plugintoasuitable mains supply and switch on Toswitchthe saw ON depress the trigger switch on the saw handle 1 Toswitch OFF release the trigger switch Torotate the saw head downwards to cut the work piece press the unlock button 2 Return the saw head to its upper position after use DURING USE AN Let the blade come to full speed before cutting the work piece Donotforcethe saw Press the saw head downwards with gentle pressure Let the saw do the work Check material for foreign bodies For example check for nails screws etc Clamp material properly Donotuse hand or foot to support the work piece Use a suitable clamp to secure the workpiece against the fence table use additional support for long lengths Use packing to support uneven shapes when clamping them Be aware that this is a powerful saw unclamped or unsupported workpieces can kick causing injury Never saw several workpieces at the same time Useconstant gentle pressure lf the blade seizes in the cut switch off unplug and open the cut with a suitable tool before pulling the blade out never switch the saw on with the blade jammed Do not use the machine without the guards in posi tion do not override the blade guard it will open automatically Regularly inspect the blade unplug first during use for signs of damage or wear and sharpen re
8. place when required Only use the recommended saw bla des Switch the machine off before removing the plug from the mains socket Becareful Keep your hands away from the blade MAINTENCE CARE AND REPAIR AN Switch off and unplug the machine before carrying out any cleaning adjusting or changing blades CLEANING Clean the saw with a soft brush or a cloth just moistened with soapy water dry off afterwards Do not use flammable liquids to clean the saw they can damage the plastic parts and are afire risk FAULTS Switch OFF immediately at the mains plug and remove the plug when Theplugor cable is damaged The switch on the machine is defective You smell or see smoke caused by scorched insula tion in the machine Ferm Overheating The motor runs hot over 70 degrees The motor has been overloaded cut more slowly Cleanthe motor air slots The motor is defective take to your local dealer for repair The saw does not work when switched on Damaged plug fuse replace as required Defective switch take to local dealer for repair The saw does not cut cleanly and wanders offline Theblade is blunt or bent replace blade with suitable resharpened or new one The saw makes a lot of noise and does not run smoothly Take to your local dealer for inspection or repair The carbon brushes are worn and need replacing they should only be replaced by a competent person or your Ferm dealer
9. plugged in tools with your finger on the switch Check that the switch is off before plugging in to socket Ferm Extension cables Use only three core earthed extension cables suitable for the power input of the tool minimum cable size 5mm2 Plug into an earthed socket only When using a cable reel unwind it fully Do not use long extension cables Outdoors use If the tool is suitable to be used outdoors only use an extension cable intended for outdoor use and marked accordingly Usea RCD residual current device to pro vide protection against electrical shock Do not use in rain or damp conditions Connecta dust extraction device Whenever there are facilities for fitting a dust or fume extraction system make sure it is connected and used Use recommended accessories The use of any other accessory or attachment other than recommended in the instructions or catalogue may pre senta risk of personal injury Extension cables Use extension cables suitable for the power input of the saw minimum cable size 5mm2 For cable lengths over 5 metres to a maximum of 40 metres use 2 5mm2 When usinga cable reel unwind the cable fully OPERATING THE COMPOUND MITRE SAW AN Ensure the saw is unplugged from mains before changing blades adjusting or inspecting BEFORE USING THE SAW Place the unit on a level stable bench or surface make sure that the rubber feet grip on the surface and that the saw cannot slip The ho
10. structions to make sure it functions properly Keep this manual and the enclosed documentation with the machine Ferm products are manufactured to high quality stan dards they are safe and fit for purpose at time of sale but all tools can be dangerous if the correct precautions are not taken Always follow these instructions do not carry out the operation until you are sure you can do so in saf ety Remember to consider the work environment for safe operation as well as safety for tool use Warning When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before attempting to operate this product Save these instructions for future reference PERSONAL SAFETY Use Personal Protection Safety Equipment Protect eyes with safety glasses or goggles note the use of safety protective eyewear without the CE mark can lead to serious injury if the lens breaks A suitable dust mask should be worn if cutting drilling or sanding is dusty in particular chipboard or MDF Approved safety footwear and headgear should worn as appropriate for example on building works or when heavy weights are involved Wear suitable gloves and apron to protect against sparks debris Wear earplugs or ear defenders Dress properly Do not wear loose clothing or jewellery It can get caught in moving parts Non skid footwear is recommended when working ou
11. t Storing tools When not in use tools should be stored in the dry out of reach of children Lubrication The machine requires no user lubrication
12. t doors Wear protective hair covering to contain long hair Stay alert Watch what you are doing Use common sense Do not operate tools when tired or after taking alcohol or pre scription non prescription drugs OPERATIONAL SAFETY Warning This machine can produce fine dust which can be harmful to your health always wear a suitable dust mask and other protection equipment as appropriate Use dust extraction Ferm EXPLODED VIEW SPARE PARTS LIST FKZ 205 DESCRIPTION FERM NR SPRING 407630 GEAR WHEEL 40763 POSITIONING RING 407632 CLAMP RING 407633 ROTOR ASSEMBLEY 407634 STATOR ASSEMBLY 407635 CARBON BRUSH WITH SPRING 407636 BRUSH HOLDER 407637 CAPACITOR 407638 SWITCH 407639 Ferm ELECTRICAL INFORMATION This product is complete with a pre wired mains plug it is double insulated in accordance with EN 50144 no earth wire is required If the plug needs replacing follow these instructions Wire correctly The wires in the mains lead are coloured in the following way BLUE Neutral BROWN Live Green amp Yellow Earth Brown Blue Neutral Live Securing wires Secure wires carefully and firmly to the correct termi nals Secure the mains cable in the plug cord grip firmly Fit a 13 amp fuse Ifa 3amp BS1363 plug is used a BS 1362 ASTA approved 3 amp fuse must be fitted Recyc
13. th its washer in hand tight anticlock wise hold the outer flange with the wrench and tigh ten the nut securely with the box spanner Replace the protective cover and screws with their washers lock washers and tighten Check that the safety device and blade covers are fit ted properly and working TO ADJUST THE HEAD AND TABLE ANGLES The unit can saw horizontally and diagonally at any angle up 45 degrees left or right or any combination of these AN The degree scales are for indication only For accu rate angles test the set angle by sawing a piece of scrap first measuring and adjusting the saw as required To adjust the angles Refer to illustration above The head angle is adjusted by reference to the degree scale on the rear of the head bracket To adjust the head angle slacken the clamp bolt 10 at the rear of the head bracket with the box spanner or black thumb key provided and set the head to the angle required Tighten the clamp bolt to secure Toadjustthe head stop screws the stop screws have been adjusted in the factory to stop the head at a 45 degrees angle left and right to adjust slacken to lock bolt on the head bracket and turn the set screw with a suitable screwdriver to stop the head the angle required tighten the lock bolt after adjustment Toadjust the table angle slacken the thumbscrews 6 and turn the saw head to the desired angle which is indicated on the degree scale 8

Ferm Compound Mitre Saw FKZ-205

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