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User Manual - Honeywell Sensing and Control

1. ssesnsessrerserrreserersrnrresnnnrsrnrresnreennnnee 1 FIQUIS 2 rudem 10 Figure Battery connecting deus 10 Figure JEIDOW Allenna ad US ME txts sessi heces bcn incen carae GSE 12 Figure 5 Integral straight antenna s ensnennnennnnennernnentrrnrrrrrnrrstrrerrrnrrrrstrrrtrrrnrrstrtrnrtrsttrntrrrartre ttnn n nren n rene 12 FIQUIES 6 Vsa Range NT EU Lom 15 FAUST BOK PETN Hvarnes seeren 20 Foure S In sensor loca lona lia 22 Figure 9 MAATE 28 Figure 10 Security and device depnlovment 29 Figure 11 Device local configuration screen 31 Figure T2 Read node NOMEN Lae acia 32 Figure 13 Advanced options cccconcnccnccnccncnconncnnonncoconnnnnnnnnnn nn rn rra rn rn rr nnne e nsn nnne nnns nans sns 34 Figure 14 Low Battery VWammg eene nn nnne nnne nnne n rsen nnn nnns 35 Figure 15 Battery replacement sendy ERE 38 Figure 16 Battery replacement details apart bindende 39 Figure 1 7 Antenna reDIa CORDE pe 42 Figure 18 Antenna replacement detalSuuavav aa ete en ammer verd 43 vi Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 1 OBIntroduction 1 1 Purpose 1 Introduction 1 1 Purpose This manual describes the Honeywell OneWireless WCX Series Valve Position Sensor function operation and maintenance 1 2 Scope This manual includes details of topics that relate uniquely to the Honeywell WCX Series valve position sensor This manual does not cover installation mounting or wiri
2. 30 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 5 4BOperation 5 6 Authentication Device Device Local Configuration Use device local configuration buttons Figure 11 to navigate the sensor menus Table 11 and to make selections and changes You can also use the PDA buttons Figure 11 Device local configuration screen Device Local Configuration Control the device s LCD interface using the buttons below Table 12 Buttons for device local configuration Enter the menu tree Enter submenu of the menu that is appearing on the screen Execute action Submit the entered number while doing number entry Read value of certain displayed parameters Go to the next menu in the same level View quick view parameters in normal display sequence PV display During number entry increment the digit or change sign Go to the previous menu in the same level View quick view parameters in normal display sequence PV Display During number entry decrement the digit or change sign Go to the upper menu level When changing a number value move cursor to the left more significant digit then wrap around to the least significant digit Honeywell Sensing and Control 31 OneWireless Series User Manual Issue 3 50040849 5 4BOperation 5 6 Authentication Device Read node information Use this to read the sensor s information shown in Figure 12 Similar to quick view parameters on
3. Position the valve to the desired O location Wait until the output stabilizes and record the sensor output at this location This value is noted as PVO in the equation below The following step contains an equation used to convert the engineering units As as alternative to using this equation you may use the file WCX1 Engineering Units Calculator which can be found on the WCX Series documentation CD that was included with the sensor Calculate the Engineering Units at 096 and 100 using the following equations EU 9 096 PV0 2 5 10 EU G9 100 794 EU Q 026 Please note the 794 value is a constant that is inherent to the setup of the device This constant has no relevance to the user other than its use in the above formula Example With the valve at 0 position the sensor output is reading 25 PCT The value for EU Q9 096 and EU Q 100 would then be EU 0 25 2 5 10 72 5 EU Q 100 794 72 5 721 5 The above formula will result in increasing values when rotating the shaft clockwise If it is desired to have decreasing values with clockwise rotation then flip the polarity of EU 096 and EUG 100 In the above example EU 0 would equal 72 5 and EU Q 100 would equal 721 5 In Wireless Builder in the Main tab set unit to OOS In the Range tab input these two values in the appropriate fields After inputting the new EU Values in the Main tab set unit to AUTO Adjust the valve to the 0 pos
4. e clear all security keys from the PDA e clear the sensor s key and reset its configuration to factory default such as for decommissioning Figure 10 Security and device deployment Security and Node Deployment Security and Node Deployment This handheld does not 1 p Choose an option using the buttons below contain any security keys Number nf Keys Expiration WEN ID application on your PC generate keys FH Mode WS Channel 11 and receive the keys on this handheld DS IP Address Before you can transmit security keys to wireless nodes vou must receive keys from a key server Run the key server using the option below 100 30d Oh Orn Os 2 10 0 0 1 qe Authentication Device 3 54 ok Security and Node Deployment Choose an option using the buttons below Number of Keys Expiration WEN ID FH Mode DS IP Address 100 30d Oh Om Os e LIS Channel 11 10 0 0 1 Honeywell Sensing and Control 29 OneWireless Series User Manual Issue 3 50040849 5 4BOperation 5 6 Authentication Device To connect your sensor to the OneWireless network perform the following steps Step Action 1 If the PDA contains no keys obtain new security keys from the PC application Key Server Manager To do this select Receive Security Keys Keys can be received either through Infrared by aiming PDA at the infrared dongle or through an ActiveSync USB connection See Key Server Communication Meth
5. Tel 44 0 1698 481000 RIZ IFR Fax 44 0 1698 48101 Registered No 217808 England EC Declaration of Conformity Honeywell Control Systems Ltd hereby declare that the products identified below conform to the essential requirements of the EC Directive s listed below and that the products supplied arc in conformity with the type described in any EC Type Examination Certificate EC TEC identified below Manufacturer Honeywell International MICRO SWITCH Division 11309 West Chetlain Lane Gulena Illinois IL 61036 0327 USA Product Limit Switch CX Wireless see Sira Report No R51A19842A Sec page 2 for WCX1 listing chart Directive Amendments Conformity Details 2004 108 EC consolidated Standards applied EN 61326 1 2006 SISI ERC 1999 S EC Standards applied EN 300 328 V1 7 I EN 301 489 17 V2 1 1 EN 301 489 1 V1 8 1 94 9 EC Standards applied EN 60079 0 2006 EN 60079 1 2007 EN 60079 11 2007 MW C Standards applicd EN 61010 1200 EC TEC No Sira 09A TEX1093X Notitied Body Sira Certification Rake Lane Ecclestone Chester CH4 9IN UK Signed on behalf of Honeywell Control Systems Ltd T E PR iba IA Frank Turnbull S amp C Chief Engineer DoC No A420 DeC Issue 1 DoC Date 15 05 2009 Page tor 2 6 Honeywell Sensing and Control OneWireless Series User Manual Language Cesky Czech Dansk Danish Deutsch German Eesti Estonian English Espanol Spanish EAA
6. 3 Unscrew and remove the cover 3 Using two fingers press down slightly on both battery tops 4 and remove battery insulator 5 Insure that the batteries are properly seated and making good contact 4 Replace cover tightening hand tight If applicable replace cover lock clamp 2 and two T 15 TORX screws 1 Honeywell Sensing and Control 9 OneWireless Series User Manual Issue 3 50040849 3 2BPreparation 3 2 Installation Figure 2 Battery connecting NOTE COVER LOCK CLAMP AND EXTERIOR GROUNDING SCREW NOT SUPPLIED ON ALL MODELS Figure 3 Battery connecting detail 3 2 Installation Refer to the WCX Series Valve Position Sensor Quick Start Guide document 50040850 for installation and mounting of your WCX Series valve position sensor 10 Honeywell Sensing and Control OneWireless M Series User Manual Issue 3 50040849 3 2BPreparation 3 3 Antenna Adjustment and Mounting 3 3 Antenna Adjustment and Mounting Requirements e Radio Installation Requirements ATTENTION Professional Installation is required to insure conformity with Federal Communications Commission FCC in the USA Industry Canada IC in Canada and the Radio and Telecommunications Terminal Equipment Directive 1999 5 EC R amp TTE in the European Union EU Professional installation is required for the selection and installation of approved antennas and setup of the maximum allowable radiated power from the WCX Series val
7. Both batteries must be the same model from the same manufacturer Mixing old and new batteries or different manufacturers is not advised Use only the following 3 6 V lithium thionyl chloride Li SOCI2 batteries non rechargeable size C No other batteries are approved for use in WCX Series valve position sensor e Xeno Energy XL 145F e Tadiran TL 5920 S Honeywell recommends that the sensor be removed from service and moved to a clean area before servicing If applicable remove two T 15 TORX screws 1 and cover lock clamp 2 If necessary place a large screwdriver or other flat tool across the two tabs on the cover 3 Unscrew and remove the cover Unplug cable from potentiometer 4 to Jack J2 on battery board see Figure 10 by compressing the locking clip and pulling outward Loosen the two battery holder retaining screws 5 closest to the batteries The screws are captive Pull the sensor battery module 6 out of the sensor ATTENTION Do not pull on the antenna cable itself as it will damage the cable If battery holder is to be completely removed use tweezers or needle nose pliers to carefully unplug the lower end of the antenna jumper cable from the right angle connector on the antenna cable See Figure 10 If battery holder is not to be completely removed place a clean antistatic bag or equivalent between the battery assembly and the housing Remove the old batteries 7 from the battery holder If needed pry
8. Series User Manual Issue 3 50040849 3 2BPreparation 3 4 Configuration 3 4 Configuration The WCX valve position sensor contains a mechanical interface compatible for connecting to the OneWireless network An operator uses the wireless builder application to configure blocks to change operating parameters and to create linkages between blocks that make up the sensor s configuration These changes are written to the sensor when it is authenticated by a security key See Section 5 If this is the first WCX Series sensor installed on your OneWireless network you will need to update the DD files in wireless builder in order to properly communicate with the WCX Series sensor These files are available on the CD that was included with the sensor If this is not the first device please proceed to section 3 5 Table 2 Updating DD Files Step 1 Action Copy the folder WCX DD files from the provided WCX Series documentation CD to a known location on the host PC The files may also be downloaded from the web at http hpsweb honeywell com Cultures en US Products Wireless xyr6000wireless XYR6000ValvePositioner default htm Go to File gt New gt Type gt Wireless Device and then browse to the path of the WCX DD Files Select the device that appears and then click OK This creates a new device type in Wireless Builder 3 5 Connecting to Network For instructions on how to use an Authentication Device to connect the WCX Ser
9. from the sensor and aim the infrared beam at the sensor display while tapping the device local configuration buttons Table 12 You can also use the PDA s buttons Figure 8 IR Sensor locations IR SENSOR LOCATION Authentication device menus are described in section 5 6 starting on page 28 22 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 5 2 Sensor Connection Status Table 7 WCX Series sensor connection status Displayed status NO KEY Sensor needs a key from the authentication device and is not transmitting Sensor is in between discovery attempts NOT CONN DISCOVER SECURING Sensor has connected with the network and is validating its key CONNECTD NO REDUN Sensor has not made a connection to a multinode and is in discovery searching for a connection to a multinode Sensor will automatically enter a power saving mode if it cannot make a connection and will retry later Sensor has validated the key and has made a secure connection with at least two multinodes Sensor should appear in wireless builder as an uncommissioned device No redundancy that is sensor has connected with only one multinode 5 4BOperation 5 2 Sensor Connection Status Transmit a key to the sensor See page 29 If sensor does not make a connection within five minutes do the following e Check that key is correct for the network you are trying to join e Check that mu
10. For detailed sensor specifications see the following Specification and Model Selection Guide e WCX Series valve position sensor installation drawing 4 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 2 1BSpecifications 2 3 Agency Compliance Information 2 3 Agency Compliance Information This section contains the Federal Communications Commission FCC Industry Canada IC and Radio Frequency compliance statements for the OneWireless Multinode device n ATTENTION WCX Series valve position sensor units must be professionally installed in accordance with the requirements specified in the OneWireless XYR6000 Agency Compliance Professional Installation Guide FCC compliance statements This device complies with Part 15 of FCC Rules and Regulations Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radiofrequency energy and if not installed and used in accordance with these instructions may cause harmful interference to radio
11. and disable logging functionality used for field support Write tracelog flag Not available for sensors Used with multinodes Writes conditional tracelog flag value Tracelog flags are used to enable and disable logging functionality used for field support Select infrared communication Overrides the detected infrared communication port detected on your PDA If port infrared communication is not functioning you can override the detected settings using this option Read TX power level Reads the transmission power level of the sensor radio 34 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 6 5BMaintenance Repair 6 1 Replacing Batteries 6 Maintenance Repair 6 1 Replacing Batteries When to replace When the sensor displays a LOW BAT message you have 2 to 4 weeks to replace both batteries before they expire When batteries are removed or expired all sensor data is retained in the Radio Board s non volatile memory All calibration data is retained in the measurement board s non volatile memory however if the sensor was physically removed and re installed the calibration must be re checked Figure 14 Low Battery Warning Tools required e 15 Security TORX screwdriver Bit supplied with product if applicable e 82 Phillips screwdriver or 1 4 in slotted screwdriver e Torque screwdriver e Large screwdriver or other flat tool e Heavy tweezers or needle nose pliers Procedure ATTENTI
12. antenna base Note that its position may differ from illustrated Unscrew the antenna from the sensor Remove the antenna 11 and its connector from the sensor Lubricate the new antenna s threads and O ring 12 with a silicone grease such as Dow Corning 55 or equivalent Feed the new antenna s connector 8 through the antenna hole to the front of the sensor Do not connect to sensor module cable yet Screw new antenna into sensor body until finger tight For elbow type back off 180 degrees to permit adjustment later Loosen two screws on lower mounting plate 9 and raise the plate sufficiently to allow the insertion of the antenna s cable back into the notch in the plate See Figure 12 Tighten screws and torque to 0 4 Nm to 0 6 Nm 8 5 in Ib to 5 3 in Ib Use tweezers or needle nose pliers to grip the right angle antenna connector hold the lower end of the antenna jumper cable steady and carefully press the connectors together A distinct click should be heard as the connector is fully seated Insert sensor battery module Tighten the two captive battery module screws Torque screws to 0 4 Nm to 0 6 Nm 8 5 in Ib to 5 3 in Ib Plug cable from potentiometer 4 into Jack J2 on battery board Note that the potentiometer cable goes to the outside of the antenna cable See Figure 12 NOTE Honeywell recommends lubricating the cover O ring 13 and threads with a silicone grease such as Dow Corning 55 or equivalent before replacin
13. e 35 Mi TN 35 TONIS TEEN ER 35 do A SN EN UN 35 6 2 O EE DEEN 40 TOOL Teque d M OR 40 o Aas 40 iv Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 Tables Table 1 Battery Connecting Procedure AA 9 BE CN Updating DD TE 13 Table 3 Connecting and Commissioning the Sensor ssssssnesenrsesernesrnrresrrrrsrrrresnrrrsrnrrnsnrrrnnnrresnrrennnnne 13 Table 4 Scaling Engineering Units to Match the Application occcooccncooccncccnnncconnnocannnonanononacncnoncnononos 16 Table 5 Converting Engineering Units from Percent to Degrees n nnnannnnannoennnnnrennnnnnnnnnnnnnnnrnnneennnennnne 18 Table 6 Restoring Factory Default Range Gettmgs sess 19 Table 7 WCX Series Sensor Connection Giatus 23 Table SPV EAGINCENING UNS RE 24 ASS 24 Table TO Device TEE 25 RES Menu EE ITE 27 Table 12 Buttons for Device Local Contguraton 31 Table 13 Advanced ODIN mM NETT 34 Table 14 Battery Replacement Procedure nnannannnunnnannnnnnennnnnnnnennrnnnennrrnnrrnrrnnrrnrrrurennernrrnnrenrernrennernrrnnen 36 Table 15 Antenna Replacement Procedure coooccccccccncconcconcconccocconcncncoconononononnnnnnnnnnnnnnnnnnonanonanonanonanenanenanes 41 Honeywell Sensing and Control v OneWireless M Series User Manual Issue 3 50040849 Figures Figure 1 WCX Series valve position sensor functional diagram
14. in a hazardous atmosphere reading this output should be done via Wireless Builder or a mobile station Do not remove the cover from the sensor in a hazardous atmosphere Scaling the engineering units Prior to performing this procedure the sensor should be mounted in the application and the sensor shaft should be coupled to the valve In Wireless Builder verify the range units are set to their factory defaults of EU 100 314 and EU 0 4 f they are not follow the steps in table 4 to reset the factory defaults Position the valve to the desired 096 location Wait until the output stabilizes and record the sensor output at this location This value is noted as PV in the equation below Position the valve to the desired 100 location Wait until the output stabilizes and record the sensor output at this location This value is noted as DV oe in the equation below 16 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 Step 2 5 2 6 2 7 3 1 3 2 3 3 3 4 3 5 3 6 3 2BPreparation 3 6 Setting the Range and Engineering Units Action The following step contains an equation used to convert the engineering units As as alternative to using this equation you may use the file WCX1 Engineering Units Calculator which can be found on the WCX Series documentation CD that was included with the sensor Calculate the Engineering Units at 0 and 100 using the followin
15. is normal Table 8 PV engineering units Engineering units Deg e Percent Voltage dc voltage Table 9 PV status Description Degrees of rotation default units Percent Internal voltage measured PV status Cause Action blank e BAD e UNC e PV is normal no action required AITB can not execute due to internal firmware state attempt cold restart of device AITB can not execute due to hardware fault sensor module must be replaced Sensor failure check the following Connection between sensor board and potentiometer Reference source connections on battery holder Proper engagement of input shaft to potentiometer shaft Warning Input inaccurate due to uncertain input data integrity Warning Input inaccurate due to input conversion limitations or resolution 24 Honeywell Sensing and Control OneWireless Series User Manual Table 10 Device status Sensor display Wireless Builder display What to do OUT SVC CFG ERR LOW BAT NO RADIO BAD RADIO SPI BAD RADIO EEPROM RADIO WDT RESET BAD RADIO OOS Configuration Error Low Battery Radio Interprocessor Comm Error Sensor Radio SPI Communication Failure EEPROM SPI Communication Failure WDT Reset Occurred Radio Circuitry Failure service Configuration check error Battery voltage critically accessible Radio detected loss of communication with sensor board over the inter processor communicatio
16. is fully seated NOTE Honeywell recommends lubricating the cover O ring 8 and threads with a Silicone Grease such as Dow Corning 55 or equivalent before replacing the cover Replace cover tightening hand tight If applicable replace cover lock clamp and two T 15 TORX screws Re install and return sensor to service If the unit removal or re installation caused the input shaft to be rotated enough to make the internal slip clutch slip then re setting the device angle must be performed see section 3 Dispose of used batteries promptly per local regulations or the battery manufacturer s recommendations Keep away from children Do not disassemble and do not dispose of in fire Honeywell Sensing and Control 37 OneWireless Series User Manual Issue 3 50040849 6 5BMaintenance Repair 6 1 Replacing Batteries Figure 15 Battery replacement NOTE COVER LOCK CLAMP AND EXTERIOR GROUND SCREW NOT SUPPLIED ON ALL MODELS 38 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 6 5BMaintenance Repair 6 1 Replacing Batteries Figure 16 Battery replacement details ANTENNA A POTENTIOMETER CABLE WIRES Replace batteries install assy tighten screws Replace J2 check wire amp cable routing Honeywell Sensing and Control 39 OneWireless Series User Manual Issue 3 50040849 6 5BMaintenance Repair 6 2 Replacing Antenna 6 2 Replacing Antenna Tools required T 15 Securit
17. to 11 52 to 85 09 2 10 Saturation SEC RSSI Secondary receive signal strength Same as PHI RSSI Read only WFN ID Wireless Field Network ID Read only DEV ADD Device address Read only TX POWER Radio transmit power Read only Honeywell Sensing and Control 27 OneWireless Series User Manual Issue 3 50040849 5 4BOperation 5 6 Authentication Device 5 6 Authentication Device Install the Authentication Device application on any PDA having e Windows Mobile version 4 2 e Infrared port Aligning to sensor IR receiver Hold the Authentication Device no more than 6 15 cm from the sensor and aim the infrared beam at the sensor display while tapping on the screen command or button Main menu The main menu is shown below Details start on the next page Figure 9 Main menu fi Authentication Device jf 3 52 ok Authentication Device Choose an option using the buttons below Additional information and help is accessible in the Authentication Device tutorial located in the Advanced Options ment Security and Node Deployment Device Local Configuration Read Node Information Advanced Options 28 Honeywell Sensing and Control OneWireless Series User Manual Security and node deployment Use this to e receive new security keys Issue 3 50040849 5 4BOperation 5 6 Authentication Device e transmit security keys for connecting the sensor or other nodes to the OneWireless network
18. 3 50040849 3 2BPreparation 3 1 Battery Connecting Procedure 3 Preparation 3 1 Battery Connecting Procedure WARNING RISK OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIRE Connection and disconnection of the batteries should only be performed in a non hazardous area Failure to comply with these instructions could result in death or serious injury A WARNING RISK OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIRE If sensor is to be returned to Honeywell for any reason both batteries MUST be removed prior to shipping Dispose of used batteries promptly per local regulations or the battery manufacturer s recommendations Keep away from children Do not disassemble and do not dispose of in fire Failure to comply with these instructions could result in death or serious injury n ATTENTION Both batteries must be the same model from the same manufacturer Mixing old and new batteries or different manufacturers is not permitted Use only the following 3 6V lithium thionyl chloride Li SOCI2 batteries non rechargeable size C No other batteries are approved for use in WCX Series Valve Position Sensors e Xeno Energy XL 145F e Tadiran TL 5920 S Table 1 Battery Connecting Procedure For item numbers refer to Figures 2 and 3 Step Action 1 If applicable remove two T 15 TORX screws 1 and cover lock clamp 2 2 If necessary place a large screwdriver or other flat tool across the two tabs on the cover
19. 34 een aars 13 3 5 Connec nd to Network init AEE E 13 3 6 Setting the Range and Engineering UnitS rrrnnnuvnnnnnuvennnnnnennnnnunnnnnnnvennnnnvennnnnvevnnnnnvennnnnvennnnnr 14 Positioning the Sensor shall 16 Scaling or Converting the Engineering Units ENEE 16 RESIONNO F SN Tee E 19 A FUN TONBEOGKRS AN 20 e Miei eer c EN 20 n i iive QPI Iegleii oje ese 20 A A 20 ee Lee A ER O EE ee 20 AS Parameter DetallS Luske 21 Honeywell Sensing and Control iii OneWireless M Series User Manual Issue 3 50040849 5 OPERATIONS 22 5 1 A E E AEE E SEEE E E E E S E 22 Bebe ue rel 22 NTE RA tease ees tea es tse 22 5 2 Sensor Connection StatusS sx nranannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnvnnnnnnvnvnvnnnnnnvnvnnnnnnvnvnvnnnnnnvnvnvnnnnnne 23 5 3 Sensor PV DIS Day m 24 5 4 Sensor Quick View of Parameters n axnnvnnnnvnnnnnnnnnnnnnnnnvnnnnvnnnnvnvnnvnvnnnnvnnnnvnnnnvnvnnvnvnnnnvnnnnvnnnnvnnene 26 5 5 Sensor Menu ii Sone ee enero aa Gerd uden 27 Weer EE LC e ER 27 5 6 Authentication DEVICE sussebass 28 AIGAING TO SENSOF IR receio e 28 MAT ease 28 Security and node deplbymen ux preces t Enric estere pe Potete npe e anden 29 Device Local Configurations tuese a i a a a aa aa a a aa e aaa 31 Read node information LL res 32 Advanced ON NS ee 34 6 MAINTENANGE REPAIR sa 35 6 1 Replacing Batteries
20. 3BFunction Blocks 4 1 Introduction 4 Function Blocks 4 1 Introduction This section explains the construction and contents of the WCX Series Valve Position Sensor Function Blocks 4 2 Block Description Block types Blocks are the key elements that make up the sensor s configuration The blocks contain data block objects and parameters which define the application such as the inputs and outputs signal processing and connections to other applications The WCX Series valve position sensor contains the following block types Block Type Function Device Contains parameters related to the overall field device rather than a specific input or output channel within it A field device has exactly one device block AITB Contains parameters related to a specific process input or output channel in a measurement or actuation device An AITB defines a measurement sensor channel for an analog process variable represented by a floating point value There is one AITB per sensor Radio Contains parameters related to radio communication between the sensor and the multimode s Block diagram Figure 7 shows the blocks of the WCX Series valve position sensor Figure 7 Block Diagram Transmitter Analog Input Transducer Block Device Block AITB Algorithm Read Publish Read Write Write Communication Stack Each of these blocks contains parameters that are standard OneWireless sensor defined parameters The AITB and device block
21. 6 US Channel 11 US Guard Bands EU Channel 1 EU Channel 7 EU Channel 13 EU Guard Bands US EU Spec Div A US EU Spec Div B US EU Channel 3 US EU Channel 10 Complete Spectrum The first line displays one of the following connection states No Security Key No security key has been deployed to the device or multinode The user must give a security key to the device or multinode before it will join the wireless sensor network No Connection A security key exists in the device or multinode but no connection has been formed The device or multinode is waiting to form a connection and will automatically retry shortly Users may transmit a new security key in order to force the device or multinode to immediately retry to form a connection Discovering The device is attempting to form a connection to the wireless sensor network The device is discovering multinodes and if a multinode is found will transition to the securing state Securing The device is attempting to form a connection to the wireless sensor network The device has discovered one or two multinodes and is attempting to form a secure session If successful the device will transition to the connected state Connected A secure connection is formed with one or two multinodes The second line contains detailed state information useful for problem reporting Honeywell Sensing and Control 33 OneWireless Series User Manual Issue 3 50040849 5 4BOper
22. E ME THN l IAPOY2A Honeywell AHAONEI OTI Multinode 2YMMOP ONETAI MPO TI2 OYZIOAEI2 ATIAITHZEIZ KAI TIZ AOITIEZ 2XETIKE2 AIATA El2 TH OAHTIA 1999 5 EK Par la pr sente Honeywell d clare que l appareil Multinode est conforme aux exigences essentielles et aux autres dispositions pertinentes de la directive 1999 5 CE Con la presente Honeywell dichiara che questo Multinode conforme ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva 1999 5 CE Ar o Honeywell deklar ka Multinode atbilst Direkt vas 1999 5 EK b tiskaj m pras b m un citiem ar to saistitajiem noteikumiem iuo Honeywell deklaruoja kad is Multinode atitinka esminius reikalavimus ir kitas 1999 5 EB Direktyvos nuostatas Hierbij verklaart Honeywell dat het toestel Multinode in overeenstemming is met de essenti le eisen en de andere relevante bepalingen van richtlijn 1999 5 EG Hawnhekk Honeywell jiddikjara li dan Multinode jikkonforma mal ti ijiet essenzjali u ma provvedimenti o rajn relevanti li hemm fid Dirrettiva 1999 5 EC Alul rott Honeywell nyilatkozom hogy a Multinode megfelel a vonatkoz alapvet k vetelm nyeknek s az 1999 5 EC ir nyelv egy b el ir sainak Niniejszym Honeywell o wiadcza e Multinode jest zgodny z zasadniczymi wymogami oraz pozosta ymi stosownymi postanowieniami Dyrektywy 1999 5 EC Honeywell declara que este Multinode est conforme com os requisitos essenciais e outras
23. ON Batteries must be replaced only by a trained service technician WARNINGS e Risk of death or serious injury by explosion Do not open sensor enclosure when an explosive gas atmosphere is present e Batteries must not be changed in an explosive gas atmosphere e The batteries used in this device may present a risk of fire or chemical burn if mistreated Do not recharge disassemble heat above 100 C 212 F or incinerate e When installing batteries do not snag the battery terminal on the clip or the battery may be damaged Do not apply excessive force e Do not drop Dropping the battery may cause damage If a battery is dropped do not install the dropped battery into the sensor Dispose of dropped battery promptly per local regulations or per the battery manufacturer s recommendations Honeywell Sensing and Control 35 OneWireless Series User Manual Issue 3 50040849 6 5BMaintenance Repair 6 1 Replacing Batteries Table 14 Battery replacement procedure For item numbers refer to Figure 9 36 Step A Action WARNING Risk of death or serious injury from explosion or fire If sensor is to be returned to Honeywell for any reason both batteries MUST be removed prior to shipping Dispose of used batteries promptly per local regulations or the battery manufacturer s recommendations Keep away from children Do not disassemble and do not dispose of in fire ATTENTION You must replace both batteries
24. User Manual for the One Wireless Series Honeywell ISSUE 3 50040849 WCX Series XYR 6000 Valve Position Sensor WARNING MISUSE OF DOCUMENTATION e The information presented in this product sheet is for reference only Do not use this document as a product installation guide e Complete installation operation and maintenance information is provided in the instructions supplied with each product Failure to comply with these instructions could result in death or serious injury WARNING PERSONAL INJURY e DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury Failure to comply with these instructions could result in death or serious injury WARNING RISK OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIRE If sensor is to be returned to Honeywell for any reason both batteries MUST be removed prior to shipping Dispose of used batteries promptly per local regulations or the battery manufacturer s recommendations Keep away from children Do not disassemble and do not dispose of in fire Failure to comply with these instructions could result in death or serious injury Sensing and Control This document describes preparation operation and maintenance of the Honeywell OneWireless WCX Series valve position sensor and antennas Mounting and installation are covered in other documents Honeywell does not re
25. anual Issue 3 50040849 1 OBIntroduction 1 4 About the Sensor Measurement Antenna Board EEP ROM d LL Multi A D Mi cr o Micro I Voltage plexer l processor processor I I EEPROM Precision potentiometer Electronics Housing Configuration Data 2 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 2 1BSpecifications 2 1 European Union Usage 2 Specifications 2 1 European Union Usage This product may be used in any of the following European Union nations Country ISO 3166 2 letter code Honeywell Sensing and Control 3 OneWireless Series User Manual Issue 3 50040849 2 1BSpecifications 2 2 Certifications and Approvals 2 2 Certifications and Approvals See the product label for applicable approvals and ratings Approval Item Ratings Description cCSAus Explosion Proof CLASS I DIV 1 GROUPS B C D T6 with IS outputs CLASS II DIV 1 GROUPS E F G CLASS III CLASS 1 ZONE 1 A Ex d ia IIC T6 CLASS II ZONE 21 AEx tD iaD 21 T85C DIP A21 IP66 T85C Tamb 40 C to 70 C ATEX IEC Ex Ex d ia IIC T6 Gb Flameproof with IS EX tb IIIC T85 C IP66 67 Db e Tamb 40 C to 70 C NEMA Enclosure Type NEMA 1 3 4 4X 6 6P 13 and IP66 67 Class II and III installations and for Type 4X IP66 applications require that all cable and unused entries be sealed with a Zone 1 certified seal fitting Seal fittings are supplied by Honeywell
26. ation 5 6 Authentication Device Advanced options Advanced options are non typical configuration commands Figure 13 Advanced options CT ra l ee ul E Authentication De ar ox 12 45 pk Authentication Device 3 55 ok Advanced Options Advanced Options Choose an option or device J Choose an option or device command and execute using command and execute using the input below the input below Key Server Communication Method fey Server Communication Method Key Server Communication Method secado Write Tratta Fag Comm Method ActiveSync Select Infrared Communication Port Read TX Power Level Change Setting Change Setting Table 13 Advanced Options Item Description Key server communication Determines how the PDA will receive security keys from the PC s key server manager method application From the comm method menu select one of the following methods ActiveSync Select this to receive keys over a USB connection such as while the PDA battery is being charged in its base Infrared Select this to receive keys over the infrared port Important The comm method settings match in the PC s key server manager and in the authentication device both must be set to Infrared or both to activesync in order for your PDA to receive security keys Read tracelog flag Not available for sensors Used with multinodes Reads conditional tracelog flag value Tracelog flags are used to enable
27. commend using devices for critical control where there is a single point of failure or where single points of failure could result in unsafe conditions Honeywell OneWireless solutions are designed for open loop control supervisory control and controls that do not have environmental or safety consequences As with any process control solution the customer must weigh the risks and benefits to determine if the products used are suitable for the application based on security safety and performance Additionally it is up to the customer to ensure that the control strategy defaults to a safe operating condition if any crucial segment of the control solution fails The latest copy of this manual and other documentation associated to the WCX Series XYR 6000 Wireless Valve Position Sensor is available at http npsweb honeywell com Cultures en US Products Wireless xyr6000wireless XY R6000Valv ePositioner default htm References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title WCX Series XYR 6000 Wireless Valve Position Sensor Quick Start Guide Getting Started with Honeywell OneWireless Solutions OneWireless Wireless Builder User s Guide OneWireless Builder Parameter Reference OneWireless Series User Manual Issue 3 50040849 Symbol Definitions The following table lists those symbols used in this document to denote certa
28. communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Intentional or unintentional changes or modifications must not be made to the Multinode unless under the express consent of the party responsible for compliance Any such modifications could void the user s authority to operate the equipment and will void the manufacturer s warranty IC compliance statements To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropic radiated power EIRP is not more than that permitted for successful communication Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device This Class A digital apparatus complies with Canadian ICES 003 French Cet appareil num rique de la classe A est conforme la norme NMB 003 du Canada Radio Frequency RF statement To comply with FCC s and Industry Canada s RF exposure requirements the following antenna installation and device operating configurations must be satisfied Hemote point to multi point antenna s for this unit must be fixed and mounted on outdoor permanent structures with a separation distance between the antenna s of greater
29. cs detected defect in processor random access memory Input error Diagnostics detected defect with analog to digital converter Sensor module must be replaced Restart both the radio and sensor If condition persists sensor module must be replaced Sensor module must be replaced Sensor module must be replaced Sensor module must be replaced Check potentiometer connections Verify that slip clutch is properly engaged with input shaft Check slip clutch operation Restart the sensor If condition persists sensor module must be replaced Sensor module must be replaced Honeywell Sensing and Control 25 OneWireless Series User Manual Issue 3 50040849 5 4BOperation 5 4 Sensor Quick View of Parameters The following statuses are displayed only in Wireless Builder Device Status Device Firmware Sensor board firmware Sensor module must be replaced Mismatch error The software did not pass verification tests Heap Memory Not Heap allocation failure Clear by warm restart of device If condition Available Software detected heap persists contact Honeywell service shortage and some communication packets may have been dropped Watchdog Timer Error Sensor watchdog Clear by warm restart of device If condition timeout The processor persists contact Honeywell service was restarted due to unexpected operation 5 4 Sensor Quick View of Parameters If you press the up or down arrow key during the PV display t
30. disposi es da Directiva 1999 5 CE Honeywell izjavlja da je ta Multinode v skladu z bistvenimi zahtevami in ostalimi relevantnimi dolo ili direktive 1999 5 ES Honeywell t mto vyhlasuje e Multinode spi a z kladn po iadavky a v etky pr slu n ustanovenia Smernice 1999 5 ES Honeywell vakuuttaa t ten ett Multinode tyyppinen laite on direktiivin 1999 5 EY oleellisten vaatimusten ja sit koskevien direktiivin muiden ehtojen mukainen H rmed intygar Honeywell att denna Multinode st r verensst mmelse med de v sentliga Honeywell Sensing and Control 7 OneWireless Series User Manual Issue 3 50040849 2 1BSpecifications 2 4 Honeywell European CE Declaration of Conformity DoC Language Statement Swedish egenskapskrav och vriga relevanta best mmelser som framg r av direktiv 1999 5 EG slenska Her me l sir Honeywell yfir pv ad Multinode er i samr mi vi grunnkr fur og a rar kr fur sem Icelandic ger ar eru I tilskipun 1999 5 EC Norsk Honeywell erklaerer herved at utstyret Multinode er i samsvar med de grunnleggende krav og Norwegian vrige relevante krav i direktiv 1999 5 EF For more information about the R amp TTE Directive The following website contains additional information about the Radio and Telecommunications Terminal Equipment R amp TTE directive http ec europa eu enterprise rtte faq htm 8 Honeywell Sensing and Control OneWireless Series User Manual Issue
31. ed for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements The Canadian Standards mark means the equipment has been tested and meets applicable standards for safety and or performance The Ex mark means the equipment complies with the requirements of the European standards that are harmonised with the 94 9 EC Directive ATEX Directive named after the French ATmosphere EXplosible C Tick Mark The C Tick Mark is a certification trade mark registered to ACMA Australian Communications and Media Authority in Australia under the Trade Marks Act 1995 and to RSM in New Zealand under section 47 of the NZ Trade Marks Act The mark is only to be used in accordance with conditions laid down by ACMA and RSM This mark is equal to the CE Mark used in the European Union Notified Body For radio equipment used in the European Union in accordance with the R amp TTE O Directive the CE Mark and the notified bod
32. eywell s standard product warranty applies unless agreed to otherwise by Honeywell in writing please refer to your order acknowledgement or consult your local sales office for specific warranty details If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace at its option without charge those items it finds defective The foregoing is buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose In no event shall Honeywell be liable for consequential special or indirect damages While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use Sensing and Control Honeywell 1985 Douglas Drive North Golden Valley MN 55422 April 2010 www honeywell com SALES AND SERVICE Honeywell serves its customers through a worldwide network of sales offices representatives and distributors For application assistance current specifications pricing or name of the nearest Authorized Distributor contact your local sales office or E mail info sc honeywell com Internet www honeywell com sensi
33. g equations 100 100 E PV gt 4 SE S BV ew BV ew 1 1 EU 100 ee 317 4 O _ 44 EU 0 100 Vo P 100 0 Please note the 317 value is a constant that is inherent to the setup of the device The 100 value is a ratiometric constant These constants have no relevance to the user other than their use in the above formula Example With the valve at the desired 096 position the sensor output is reading 25 0 PCT and at the desired 10096 position the sensor output is reading 75 0 PCT The value for EU 9 026 and EU Q 100 would then be 100 100 a EU 9 0 25 S 75 25 79 25 4 58 EU 100 317 4 4 4 58 584 79925 19525 In Wireless Builder in the Main tab set Actual Mode to OOS In the Range tab input these two values in the appropriate fields After inputting the new EU Values in the Main tab set Actual Mode to AUTO Adjust the valve to the 0 position and confirm that the sensor output now displays 0 PCT Do the same at the 100 position Reset update rate In the Offline window double click on the WCX transducer block small rectangle with a T inside the parameters page will open In the Configuration tab change Period to 30 seconds Click OK Note If a different update rate is required by the application it should be selected at this time however maximum battery life will be obtaining with the 30 second update rate setting In the Off
34. g the cover Replace cover tightening hand tight If applicable replace cover lock clamp and two T 15 TORX screws Return sensor to service Honeywell Sensing and Control 41 OneWireless Series User Manual Issue 3 50040849 6 5BMaintenance Repair 6 2 Replacing Antenna Step Action 15 If the unit removal or re installation caused the input shaft to be rotated enough to make the internal slip clutch slip then re setting the device angle must be performed see section 3 16 For elbow type antenna adjust antenna for best reception Don t rotate antenna more than 180 degrees either direction or you could twist and break the antenna wiring inside Tighten the antenna locking set screw 10 Figure 17 Antenna replacement l X NOTE COVER LOCK CLAMP AND w 8 X EXTERIOR GROUNDING SCREW 1 gt NOT SUPPLIED ON ALL MODELS bm Ki CN 42 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 6 5BMaintenance Repair 6 2 Replacing Antenna Figure 18 Antenna replacement details LOOSEN SCREWS LOOSEN THESE SCREWS ANT CABLE i LOWER PEATE x WHITE END BEARING as POTENTIOMETER RIGHT ANGLE CONNECTOR CABLE WIRES mm Release cable before unscrewing antenna Install assy check wire amp cable routing Honeywell Sensing and Control 43 WARRANTY REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Hon
35. he following quick view parameters are shown sequentially then the PV display resumes Parameter Description Sensor type HONEYWELL WCX valve position sensor Tag The name given to this sensor Serial number Sensor serial number This is the WBSN on the sensor s nameplate Do not confuse this with the other nameplate item marked Serial Device revision This parameter changes whenever objects and parameters are added deleted or the data type or range changes It does not change if the application firmware changes without affecting the device description Build Sensor firmware number 26 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 5 4BOperation 5 5 Sensor Menu 5 5 Sensor Menu Menu tree At the PV display press Enter to access the menus To interact with the menus use the device local configuration onscreen buttons page 31 or the buttons on your PDA Table 11 Menu tree Menu item Description CAL Calibration menu Do not use Device is calibrated at the factory See section 3 6 for setting the range or converting the units RADIO Radio menu PRI RSSI Primary receive signal strength Read only Signal strength 00 is too weak to connect to the network Displayed value Value dBm Rx Margin dB 00 lt 86 lt 10 01 86 to 81 10 to 15 02 80 to 75 16 to 21 03 74 to 69 22 to 27 04 68 to 63 28 to 33 05 62 to 57 34 to 39 06 56 to 51 40 to 45 07 50 to 45 46 to 51 08 44
36. ies sensor to the OneWireless network see Section 5 6 Table 3 Connecting and Commissioning the Sensor Step 1 1 1 1 2 1 3 1 4 1 5 2 2 2 3 2 4 Action Connecting device to OneWireless network If applicable remove two T 15 TORX screws and cover lock clamp Using a screwdriver or other tool across the two tabs of the cover unscrew and remove the cover Remove the battery insulator Reseat the batteries if necessary and verify that the LCD display reads NO KEY After transmitter restarts use authentication device to transmit key and connect transmitter Device will go through discovery mode then secure itself to OneWireless network After this phase the WCX sensor will appear in Wireless Builder as an uncommissioned device Commissioning device in Wireless Builder Right click on the WCX device block and select commission device If a prompt appears requesting DD files then exit this screen and follow the instructions in Table 2 Enter a new tag name if desired Click Next and then click Finish Right click on the device tranducer block and then select Activate gt Selected Device Wait a few minutes and then the device will be active and transmitting data Honeywell Sensing and Control 13 OneWireless Series User Manual Issue 3 50040849 3 2BPreparation 0 3 6 14 Setting the Range and Engineering Units Position Sensor with NO shaft restoring force Shaft Code A B N The WCX
37. in conditions Symbol Definition ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task Wile Indicates a situation which if not avoided may result in equipment or work data on the system CAUTION being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 Vdc may be accessible ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Us
38. ition and confirm that the sensor output now displays 0 DEG Reposition the valve to another location and confirm the value sensor output value is approximately as expected Reset update rate by following steps 3 3 6 in table 3 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 3 2BPreparation 3 6 Setting the Range and Engineering Units Restoring Factory Settings Prior to scaling or converting the engineering units it is necessary to confirm the range values of the device are set at the factory defaults To return the range settings to the factory defaults follow the instructions in Table 5 Table 6 Restoring Factory Default Range Settings Step Action In Wireless Builder in the range tab verify the readings for EUQ 100 and EUQ0 The 1 factory settings are EU Q 100 314 and EU Q 096 4 If these have been changed then they need to be reset to these values In Wireless Builder in the Main tab set unit to OOS In the Range tab input these two values in the appropriate fields After inputting the new EU Values in the Main tab set unit to AUTO m There are options in Wireless Builder to restore calibration and clear calibration Do not use the Cal Clear or Cal Restore options as this may result in incorrect sensor output readings and require the unit to be returned for factory calibration Honeywell Sensing and Control 19 OneWireless M Series User Manual Issue 3 50040849 4
39. line window right click on WCX Main block and click Load Ensure that State to Load is set to OOS and Post Load State is set to Normal and both boxes at the bottom of the window are checked This will change the update rate on the sensor and re load it In the Main tab change Actual Mode to AUTO Unit is scaled correctly and is active Honeywell Sensing and Control 17 OneWireless Series User Manual Issue 3 50040849 3 2BPreparation 3 6 Setting the Range and Engineering Units Table 5 Converting Engineering Units from Percent to Degrees 18 Step Action In order to speed up the process of scaling the engineering units it is recommended to change the update rate of the sensor prior to adjusting the engineering units Follow steps 1 1 4 in table 3 to change the update rate WARNING The following steps require reading the sensor output If the sensor is currently installed in a hazardous atmosphere reading this output should be done via Wireless Builder or a mobile station Do not remove the cover from the sensor in a hazardous atmosphere Prior to performing this procedure the sensor should be mounted in the application and the sensor shaft should be coupled to the valve In Wireless Builder verify the range units are set to their factory defaults of EU 100 314 and EU 0 4 If they are not follow the steps in table 4 to reset the factory defaults On the range tab change the CAL UNIT to deg
40. ltinode s in the local area are turned on and are already a secure part of the network e Check if keyserver is active e Check the keyserver event log to see if the sensor is actively trying to join Errors in the event log show that the sensor is trying to join but that there are problems Consult the OneWireless wireless builder documentation for troubleshooting errors Wait for connection If sensor does not make a connection within five minutes see NOT CONN in this table Wait for connection If sensor does not make a connection within five minutes see NOT CONN in this table No action required No action required The sensor will periodically look fora second multinode in order to form a redundant connection to the network Honeywell Sensing and Control 23 OneWireless Series User Manual Issue 3 50040849 5 4BOperation 5 3 Sensor PV Display 5 3 Sensor PV Display In PV display the following information is displayed in sequence Item displayed Channel number PV value PV engineering units PV status Device status Example Details 1 Channel number 50 0 Latest PV value Deg Volts dc or See Table 8 Percent BAD See Table 9 If PV status is not displayed then the PV value is good LOW BATT See Table 10 If multiple device status messages are in effect they are displayed one message per channel until all messages have been displayed If no device status is displayed then the device status
41. n link Radio EEPROM SPI communication failure Radio watch dog timeout detected Radio circuitry has failed Issue 3 50040849 5 4BOperation 5 3 Sensor PV Display Restore mode to auto in wireless builder Database is corrupted Cold start and reload configuration Replace batteries as soon as possible See page 35 Restart both the radio and sensor If condition persists sensor module must be replaced Restart both the radio and sensor If condition persists sensor module must be replaced The radio will not be able to perform firmware upgrades but will operate normally using installed code Sensor module should be replaced Restart both the radio and sensor If condition persists sensor module must be replaced The radio processor detected error on internal radio circuitry Sensor module must be replaced The following status messages have multiple meanings Refer to Wireless Builder Device Status for exact cause E FAIL E FAIL E FAIL E FAIL E FAIL INP FAIL INP FAIL A D Failure Electronics Failure NVM Fault Program Memory Fault RAM Fault Input Failure A D Failure Diagnostics detected defect with analog to digital converter Electronic failure detected on sensor board Could be caused by one of the status items marked by Startup diagnostics detected defect in sensor non volatile memory Startup diagnostics detected defect in sensor read only memory Startup diagnosti
42. nVIKn Greek Francais French Italiano Italian Latviski Latvian Lietuviy Lithuanian Nederlands Dutch Malti Maltese Magyar Hungarian Polski Polish Portugu s Portuguese Slovensko Slovenian Slovensky Slovak Suomi Finnish Svenska Issue 3 50040849 2 1BSpecifications 2 4 Honeywell European CE Declaration of Conformity DoC European Declaration of Conformity statements Statement Honeywell timto prohlaSuje ze tento Multinode je ve shod se z kladn mi pozadavky a dalsimi p slu n mi ustanoven mi sm rnice 1999 5 ES Undertegnede Honeywell erkl rer herved at f lgende udstyr Multinode overholder de v sentlige krav og vrige relevante krav i direktiv 1999 5 EF Hiermit erkl rt Honeywell dass sich das Ger t Multinode in bereinstimmung mit den grundlegenden Anforderungen und den brigen einschl gigen Bestimmungen der Richtlinie 1999 5 EG befindet K esolevaga kinnitab Honeywell seadme Multinode vastavust direktiivi 1999 5 EU p hin uetele ja nimetatud direktiivist tulenevatele teistele asjakohastele s tetele Hereby Honeywell declares that this Multinode is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC Por medio de la presente Honeywell declara que el Multinode cumple con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999 5 C
43. ng Phone and Fax Asia Pacific 65 6355 2828 65 6445 3033 Fax Europe 44 0 1698 481481 44 0 1698 481676 Fax Latin America 1 305 805 8188 1 305 883 8257 Fax 1 800 537 6945 1 815 235 6847 1 815 235 6545 Fax USA Canada Honeywell 50040849 3 EN IL50 GLO Printed in USA Copyright 2010 Honeywell International Inc All rights reserved OneWireless is a registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners
44. ng See WCX Series XYR 6000 Wireless Valve Position Sensor Quick Start Guide document 50040850 1 3 OneWireless Network Overview Honeywell OneWireless Solutions are an all digital serial two way communication mesh network that interconnects industrial field sensors to a central system OneWireless has defined standards to which field devices and operator stations communicate with one another The communications protocol is built as an open system to allow all field devices and equipment that are built to OneWireless standard to be integrated into a system regardless of the device manufacturer This interoperability of devices using OneWireless technology is to become an industry standard for automation systems 1 4 About the Sensor The WCX Series Valve Position Sensor is furnished with OneWireless interface to operate in a compatible OneWireless system The sensor is designed to operate with any OneWireless registered device The sensor includes OneWireless electronics for operating in a 2 4GHz network It features function block architecture Input The WCX Series valve position sensor supports no electrical signal inputs The sensor measures a mechanical angular position and transmits a digital output signal proportional to the measured value Figure 1 shows the functional diagram Figure 1 WCX Series valve position sensor functional diagram Honeywell Sensing and Control 1 OneWireless Series User M
45. od under Advanced options on page 34 for details Important The Comm Method settings must match in the PC s Key Server Manager and in the Authentication Device both must be set to Infrared or both to ActiveSync in order for your PDA to receive security keys See Key Server Communication Method under Advanced options on page page 34 for details 2 When the Authentication Device has valid unexpired keys aim it at the sensor and transmit a key to the sensor The sensor will validate the key and then use it to make a connection to the OneWireless Network The Sensor may continue to show the diagnostic message NO KEY for a brief time while it validates the key before showing the DISCOVER message To verify your sensor has been authenticated see the Connection prompt on the Read Node Info screen page 32 To decommission your sensor from the OneWireless network select Clear Key and Restart Node This clears the sensor s key network and security configurations and resets the sensor to its factory default settings Perform the following steps Select Clear Keys from Handheld under Advanced Options when e The PDA has keys from one system but you have moved your authentication device to another system or e You want to clear all keys so that you cannot deploy any more keys without going to the key server manager and getting more For more details on keys refer to Getting Started with Honeywell OneWireless Solutions
46. out the batteries by using a slotted screwdriver as a lever in the holder s side slots See Figure 10 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 Step 10 11 12 13 14 15 6 5BMaintenance Repair 6 1 Replacing Batteries Action ATTENTION Note that both batteries in the WCX Series valve position sensor are installed with the same orientation with each positive terminal facing toward the sensor module Install batteries 7 as follows to avoid damage to the batteries and holder Do not attempt to bend the battery hold down tabs upward Insert the battery negative end under the hold down tab at an angle and against the end of the spring Simultaneously move the negative end of the battery into position compressing the spring and angle the positive end into the holder See Figure 10 Repeat this process for the second battery Insert the battery holder into the sensor Reattach the captive screws 5 and tighten to 0 4 0 6 N M 3 5 5 3 Lb in Plug cable from potentiometer 4 into Jack J2 on battery board Note that the potentiometer cable goes to the outside of the antenna cable See Figure 10 If the antenna jumper cable was disconnected use tweezers or needle nose pliers to grip the right angle antenna connector hold the lower end of the antenna jumper cable steady and carefully press the connectors together A distinct click should be heard as the connector
47. s contain standard parameters common to the WCX Series sensor models that is degrees of rotation voltage percentage The radio block contains parameters for communication with the wireless network 20 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 4 3 4 3BFunction Blocks 4 3 Parameter Details Parameter Details The sensor itself displays a few basic parameters such as tag serial number device revision build device address WFN ID For more information on parameters refer to the following documents e OneWireless Wireless Builder User s Guide e OneWireless Builder Parameter Reference Honeywell Sensing and Control 21 OneWireless Series User Manual Issue 3 50040849 5 4BOperation 5 1 Overview 5 Operation 5 1 Overview Display modes The sensor has the following display modes Test Appears briefly after power up to self test the display Connection status Appears when sensor is not fully connected to the OneWireless network See section 5 2 PV display Default mode of the sensor displays the PV and any status messages See section 5 3 on page 24 Quick view of sensor identification parameters Displays read only parameters then returns to PV display See section 5 4 on page 26 Menu See section 5 5 on page 27 Infrared Receiver To navigate the sensor displays and menus remove cover and hold the authentication device no more than 152 4 mm 6 in
48. sor be removed from service and moved to a clean area before servicing Use care to avoid rotating the input shaft causing the internal slip clutch to slip If applicable remove two T 15 TORX screws 1 and cover lock clamp 2 Place a large screwdriver or other flat tool across the two tabs on the cover 3 Unscrew and remove the cover Unplug cable from potentiometer 4 to Jack J2 on battery board by compressing the locking clip and pulling outward See Figure 12 Loosen the two battery holder retaining screws 5 closest to the batteries The screws are captive 5 10 11 12 13 14 ATTENTION NOTE Use caution in disconnecting the antenna cable as applying too much pressure can damage the connectors NOTE Antenna location 1 is illustrated For sensors using antenna locationi 2 the antenna cable routing will be through the opposite slot in lower mounting plate Remove the sensor battery module 6 from the sensor body and carefully disconnect the lower connector of the antenna jumper cable 7 from the right angle connector on the antenna cable 8 See Figure 12 Loosen two screws on lower mounting plate 9 and raise the plate sufficiently to allow the release of the antenna s cable See Figure 12 Lower the lower plate insuring that the white end bearing on the plate fits back into the shaft assembly Temporarily tighten screws Using a 1 5 mm approx 1 16 allen wrench loosen the locking set screw 10 at the
49. surface with a solvent If electrostatically charged discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere Failure to comply with these instructions could result in death or serious injury Honeywell Sensing and Control 11 OneWireless Series User Manual Issue 3 50040849 3 2BPreparation 3 3 Antenna Adjustment and Mounting e Elbow Figure 4 Elbow antenna adjustment ANTENNA ADJUSTMENT SCREW If your model has the integral elbow antenna you can adjust it to improve reception The least signal radiation is in a direction in line with the top pointed end so it is best to avoid having the antenna pointed directly toward or directly away from the multinode Typically pointed straight up gives best performance but your installation may vary Loosen the 1 5 mm approx 1 16 in set screw located near the antenna base Rotate antenna for best reception Do not rotate antenna more than 180 degrees either direction or the internal antenna cable could be damaged Tighten set screw e Straight Figure 5 Integral straight antenna NOTE COVER LOCK CLAMP AND EXTERIOR GROUNDING SCREW NOT SUPPLIED ON ALL MODELS If your model has the integral straight antenna you can adjust its position by rotating the sensor housing See Section 2 Typically pointed straight up gives best performance but your installation may vary 12 Honeywell Sensing and Control OneWireless
50. than 20 cm 7 87 in and a separation distance of at least 20 cm 7 87 in from all persons Remote fixed point to point antenna s for this unit must be fixed and mounted on outdoor permanent structures with a separation distance between the antenna s of greater than 20 cm 7 87 in and a separation distance of at least 100 cm 39 37 in from all persons Furthermore when using integral antenna s the Multinode unit must not be co located with any other antenna or transmitter device and have a separation distance of at least 20 cm 7 87 in from all persons Honeywell Sensing and Control 5 OneWireless Series User Manual Issue 3 50040849 2 1BSpecifications 2 4 Honeywell European CE Declaration of Conformity DoC European Union restriction France restricts outdoor use to 10mW 10dBm EIRP in the frequency range of 2 454 2 483 5 MHz Installations in France must limit EIRP to 10dBm for operating modes utilizing frequencies in the range of 2 454 2 483 5MHz 2 4 Honeywell European CE Declaration of Conformity DoC This section contains the European Declaration of Conformity DoC statement for the Honeywell OneWireless WCX Series valve position sensor Honeywell Honeywell Control Systems Lid A subsidiary of Honeywell Control Systems Ltd Newhouse Industrial Estate Motherwell Lanarkshire MLI 5SR Registered Honeywell House Scotland United Kingdom Office Arlington Business Park Bracknell Berkshire
51. the sensor display See page 26 Figure 12 Read node information y Authentication Dey x qx 9 51 ok Read Node Information Read node information using the button below Tag DSSS ANGLE2 Serial 719027 NwAddr 0x0001 DevRev Sensor 2 Radio 2 Build Sensor 52 Radio 99 Radio DSSS WFN 5 FH Mode US Channel 11 Connection Connected KEK APP RDY Item Description Tag The name given to this sensor Serial Sensor serial number This is the WBSN on the sensor s nameplate Do not confuse this with the other nameplate item marked Serial NwAddr Network address of the device in hexadecimal DevRev Device Revision This parameter changes whenever objects and parameters are added deleted or their data type or range changes It does not change if the application firmware changes without affecting the device description Range 0 to 65535 Build Sensor firmware and radio firmware build numbers Radio Hardware radio type FHSS or DSSS WEN ID Wireless Field Network ID Range 0 to 255 32 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 Item FH Mode Connection 5 4BOperation 5 6 Authentication Device Description Frequency group or frequency channel selection used by the wireless network of the device The value must match the value set in the gateway and interface nodes to allow communication between the device and the wireless network Modes US Channel 1 US Channel
52. tion The WCX valve position sensor input shaft is connected to a potentiometer through a slip clutch limiting the usable output range to 250 degrees When rotated past 250 the output of the sensor will remain constant This is depicted as a no change zone on the below drawing Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 3 2BPreparation 3 6 Setting the Range and Engineering Units Figure 6 Usable Range USABLE RANGE SENSOR ORIENTATION FOR ILLUSTRATON ONLY DUE TO THE SLIP CLUTCH THE INSTALLED SHAFT ANGLE IS INDEPENDENT OF THE SENSOR ORIENTATION NO CHANGE ZONE Honeywell Sensing and Control 15 OneWireless Series User Manual Issue 3 50040849 3 2BPreparation 3 6 Setting the Range and Engineering Units Positioning the sensor shaft Prior to coupling the sensor shaft to the valve shaft the user should ensure the sensor shaft is not in the no change zone anywhere within the usable range of the valve Do this by following these procedures If the desired rotation of the sensor shaft when installed in the application is counterclockwise CCW then rotate the shaft a full rotation clockwise CW and then at least 45 CCW If the desired rotation of the sensor shaft when installed in the application is CW then rotate the shaft a full rotation counterclockwise CCW and then at least 45 CW The amount of rotation in the desired direction 45 rotation
53. valve position sensor with NO shaft restoring force is calibrated at the factory to a range of 0 96 to 100 over a 250 span However it is possible to set the range or rescale the sensor s engineering units to give an output within the particular range of the application i e 125 to 125 see range setting below Position Sensor with shaft spring return force Shaft Code C D M The WCX valve position sensor with shaft spring return force is calibrated at the factory to a range of 0 to 100 over a 90 span However it is possible to set the range or rescale the sensor s engineering units to give an output within the particular range of the application i e 45 to 45 see range setting below m There are options in Wireless Builder to restore calibration and clear calibration Do not use the Cal Clear or Cal Restore options as this may result in incorrect sensor output readings and require the unit to be returned for factory calibration Range Setting Calibration units CAL UNIT can be set from wireless builder This determines what measurement units the output of the sensor will be display The choices for the WCX Series are Percent Percent of max rotation Default max range O to 100 96 Degrees of rotation Max range 250 may be 0 to 250 or 125 to 125 or 45 to 45 for example Volts dc Internal potentiometer voltage Max range 0 0 V to 1 7 V nominal This is only used for factory calibra
54. ve position sensor as configured for the particular installation site The antennae used for this sensor must be installed to provide a separation distance of at least 20 cm 8 inches from all persons and must not be co located or operating in conjunction with any other antenna or transmitter For remote antenna see antenna installation requirements to satisfy FCC RF exposure requirements ATTENTION Federal Communications Commission FCC The WCX Series Valve Position Sensors comply with part 15 of the FCC rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Industry Canada IC The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF fields in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s web site www hc sc gc ca rpb Integral Antenna WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon and has a surface resistance greater than 1Gohm per square When the WCX Series Valve Position Sensor is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth or cleaning the
55. will affect the useable range of the sensor To achieve the full 250 rotation do not rotate the shaft back more than 55 Scaling or Converting the Engineering Units Table 3 outlines the procedure for scaling engineering units to a percentage that matches to the application Table 4 outlines the procedure for converting engineering units from percentage to angular degrees Table 4 Scaling Engineering Units to Match the Application Step 1 1 1 1 2 1 3 1 4 A 2 1 2 2 2 3 2 4 Action In order to speed up the process of scaling the engineering units it is recommended to change the update rate of the sensor prior to adjusting the engineering units Follow step 1 to change the update rate Changing the update rate after device has been commissioned In the Offline window double click on the WCX transducer block small rectangle with a T inside The parameters page will open In the Configuration tab note the current update rate setting If it is set to the default value of 30 seconds change the Period to 1 second and click OK In the Offline window right click on the WCX Main block and click Load Ensure that State to Load is set to OOS and Post Load State is set to Normal and that both boxes at the bottom of the window are checked This will change the update rate on the sensor and re load it WARNING The following steps require reading the sensor output If the sensor is currently installed
56. y NB identification number is used when the NB is 0981 involved in the conformity assessment procedure The alert sign must be used when a restriction on use output power limit by a country at certain frequencies applies to the equipment and must follow the CE marking ii Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 Contents 1 INTRODUCTION EE 1 1 1 PU DOSE M eR 1 n E 1 1 3 OneWireless Network Overview r rrnnnnvvrnnnnnvnnnnnnvevnnnnvevnnnnnernnnnnvevnnnnvennnnnvennnnnnvennnnnvennnnnuennnn 1 TA AbOU TG SENSOR 1 MIN 1 EE ec Lei ag Lei KEE 3 2 European UNION USAGE Lus 3 2 2 Certifications and APprovals Luunaasudmtsnannnmmnnutnusnvimigeiusnivnghavrddivanee 4 2 3 AGENCY Complanc InformallOH 5 ore celso a Aa 5 POG Compliance Statements RE 5 IC compliance Statements vare 5 Radio Frequency RF Statement 28 in a eee ea Ea TEE aA 5 European Union det LEE 6 2 4 Honeywell European CE Declaration of Conformity DoC 6 European Declaration of Conformity statements cccccseecccseeeeeceeeeeceeeeeeseeeeeseeeeeeseaeeeeseueeeseeeeeseueeessaneeessanees 7 For more information about the R amp TTE Drechve 8 3 JPREPARATION saa 9 3 4 Battery Connecting Procedure uses 9 92 A aD a NEn aaa anaa 10 3 3 Antenna Adjustment and Mounting rsnnvrvnnnvrnnnuvnnnnnnvnnnnnnnnnvnnnnnvennnnvnnnnnevnnnnevnnnvennnnvennnuvennnueenn 11
57. y TORX screwdriver Bit supplied with product if applicable 2 Phillips screwdriver or 1 4 in slotted screwdriver Torque screwdriver Large screwdriver or other flat tool Hex wrench 1 5mm supplied with product Heavy tweezers or needle nose pliers Procedure n ATTENTION You must replace your antenna with the same type elbow or straight Stainless steel must be replaced with stainless steel aluminum with aluminum Changing to a different antenna type is not permitted by approval agencies CAUTION Aa Take precautions against electrostatic discharge to prevent damaging the sensor module WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon and has a surface resistance greater than 1Gohm per square When the WCX Series valve position sensor is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth or cleaning the surface with a solvent If electrostatically charged discharge of the antenna shroud to a person ora tool could possibly ignite a surrounding hazardous atmosphere 40 Honeywell Sensing and Control OneWireless Series User Manual Issue 3 50040849 6 5BMaintenance Repair 6 2 Replacing Antenna Table 15 Antenna replacement procedure For item numbers refer to Figure 10 Step 1 Action Honeywell recommends that the sen

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