Installation & User Manual
Contents
1. amp GPO SH Load Line Over Current 1 6A shutdown with auto voltage above Protection OCP reset 5A typical total 2 5A 1 2A shutdown with auto reset Recommended Limits GPO Over Current 3A on any one channel alone Protection OCP tested to 17 duty cycle 1 5A channel simultaneous recommended tested to 80 duty cycle GPIO Response Time None GPO s un latch after 1 5s SS Voltage goes Low after 1 5s when power goes off Battery Information Use only Cascade Li lon Battery pn 6075736 3 cell 11 1V 2200 mAH dus 12 54V 9 8V 2200 mAH s 7 j m 8kV any contact and 15kV air G BA cutrenr lead limited to case y 9 Shuts down when voltage is Reverse Input Voltage at ST 14 4 Volts ST less than 9 8V ony Unprotected SR 27 hrs RF full time No GPO SAE J1455 Double Jump load SR ON 28 V 120 hrs uninterrupted sleep surge Limit 41V mode SR OFF Use appropriate dc dc converter and filters Inductive Power at optimal range za go A E at Protected Auto Reset Cascade Li lon Batt Fully charge in 2 5 hrs at s STan charging circuit optimal alignment Seamless Transition between Battery Inductive Battery Voltage 14 4V Power 45ms avg 80ms max Battery Life out or Range High Voltage protected ST Specifications SR Power Management 12W Unused Power is charging the Battery Demand over 12W draws additional power from Battery Up to 72W nom 2200mAh2. do not vibrate or bump the SR unit and verify that the LOAD line voltage drops to near OV Wireless Power and Communication Kit AC2421 eps PART NO DESCRIPTION QTY PART NO DESCRIPTION 6842546 Wireless Power Comm Kit 12V 6843167 Harness Kit 6829906 Wireless Power Comm Device 6843136 Harness ST O 6806708 Fuse 5 Amp 6008301 Harness Solenoid 6048139 Cable Harness M 6832381 Switch Kit 6843082 Mounting Kit See following parts page for breakdown Switch Kit mer arv PaRTNO DESCRIPTION saei SwihKt 6076098 Capscrew M4 x 6 686454 Washer M4 BEEN 6014987 Adhesive Tape AC2422 eps Mounting Group mer arv PartNo GESCRPTON T eeaso82 Mounting Group 5 1 693946 Ral 6 1 9956 Bracket 8 1 69008 Bracket 9 2 69069 Bracket 14 6 206815 lockwssherMB 15 8 220436 CapseewMGx1 16 8 678998 Lockwasher M6 6 aw nume AC2409 eps FP2126 eps Battery Assembly REF QTY PART NO DESCRIPTION 6843202 Battery Assembly 6075736 6094986 Retainer Clip Avssembly 6071505 685609 Specifications Description and Operation A three function device providing Performance 1 Inductive battery charger for Cascade Li lon battery s 2 penormance RF CAN bus node with 10m range and 3 RF digital switching PREP device with two remote inputs and tw
3. Springfield OH 45505 Kit Installation Perform by Qualified Personnel only p 7 1 Mount the ST and SR units so that the faces LY S ae are parallel and 25 1 00 in 6 25 mm apart bu d E i c a If mounting hardware is included modifications M P may be required for your installation P4 A Orient the cables as required Mount the SR slider mechanism fixed to the carriage Use the load backrest holes if possible Make sure the top of the slider is not above the carriage or attachment and the bottom is hidden behind the frame or high 1 Mount ST unit enough to avoid hitting the ground and bracket g g g tomasi Attachment Mount the ST unit bracket to the mast so that Connections when the carriage is in its lowest position the SR unit is supported near the top of the slider rail Check for clearance through the full range of slide movement while tilting forward and fully back 25 1 00 in 6 25 mm Truck Connections IN 2 Anchor cable Mount SR slider mechanism to carriage AC2418 eps RN ue AC2417 eps 2 Route the SR unit cable so movement of the SR along the guide does not bind or snag Anchor the cable as required 3 Disconnect the negative battery terminal as directed by the Ns Remove cable from truck OEM negative battery f terminal NOTE UL Classified kits require installation by qualified personnel only without major disturbance of cutting
4. cascade C73 C731M Installation amp wireiess power ana User Man ual Communication Kit for Hi Lo Relief System This manual provides installation instructions for Cascade NOTE Kits are UL Classified File AU3546 for safety in Wireless Power and Communications Kit for Hi Lo Relief Electric Battery UL 583 and IC Engine UL 558 Indust system This kits allows 12W of inductive power transfer when Truck type E ES G GS G LP Go LPS LP LPS D and DS the ST and SR units are in alignment At all times a 2 4 Ghz RF signal provides two digital switch input and outputs 5A total NOTE UL Classified Kits require installation by qualified each direction as well as providing a generic CAN bus node personnel only without major disturbance cutting splicing The HF features have a 10 M range and meet EMC EN 12895 or soldering of factory installed wiring and FCC standards Solenoid Harness 5A Fuse Switch Kit 12V Power Truck Side oy gu ay S put la Output ST and SR Wireless Devices Attachment Side AC2423 eps Uses Cascade Corp File No AU3546 Corporation Electrica For Technical Support To Order Parts Components Call 1 800 227 2233 Fax 1 888 329 8207 Call 1 888 227 2233 Fax 1 888 329 0234 Internet www cascorp com Internet www cascorp com Write Cascade Corporation PO Box 20187 Portland OR 97294 Write Cascade Corporation 2501 Sheridan Ave
5. o remote outputs with 1 aa 7 60W limited by OCP of switching power provided by the RF Range PUE E R application Not LOS Cascade Battery as well as a 16W load line for remote sensor controller power Datarate 0 1Mbps EE Operating Freq 2 4 2 4835GHz Two main components include ST Transmitter typically located on the host device and the RF CANbus node bi Protocol independent SR Receiver typically located remotely and requires a directional J1939 CANopen and Cascade Battery for out of range power DeviceNet supported CAN message Actual power available depends on battery condition 66ms avg 106ms max FFCO to FFC1 inclusive FFOO to FF34 inclusive Note CAN PNG Address 9V to 16V DC e PNG address will be allowed ST Input Voltage 12V DC Nominal Limits factory set in either direction FFO1 message is sent every requirement ST Typical operating lt 3A Note Input is fused at Current 5A per UL requirements 7OW SR Power required at 14 4v RF Data Only 75mA nom 85W Inductive Power Transfer in Range 12W nom 12VDC 1A 2x2 GPIO a Input and 2 x Output at each ransceiver SR Input Voltage ae Pope MONO innate PNP Sensors suitable P Input voltage 9 to 24 VDC Sh load Line amp GPO voltage 14 4V 5 Local voltage 3A per channel or Via cus ca 5A total SR load Line amp GPO voltage Cascade Battery Voltage Outputs ST input voltage out of Range 12 5V to 10 0V min SR see Load Line
6. re Color and Function Code Fork Lift Battery Cascade Battery Positive Positive Fork Lift Battery Cascade Battery Black Negative Negative CAN Hi CAN Hi CAN Lo CAN Lo Load GND GPI No 1 GPI No 1 GPI No 2 GPI No 2 GPO No 1 GPO No 1 10 GPO No 2 GPO No 2 Certifications YES DoC maintained by OEM PpP EN12895 FCC Part 18 ROHS UL Classified File AU3546 UL 558 583 CE Mark Part Number 6843219 H1
7. rs at full charge Up to 72W nom 2200mAhrs at full charge on Load Line and GPO from Battery only Inductive Power at optimal Alignment range Not Aligned for Inductive Power SR Power required RF Data Only 75mA Nom 85W in packaging ee to 90 no condensation Drop Test Operating Temp Storage Temp sealing to environment Humidity spaced Fully Compliant with EU and meets R amp ETT Directive for Radio Spectrum Radio Type Approval Certified in Europe ETST and Japan ARIB WFA ID WFA7150 Thickness Weight pair Mounting holes Mounting Hole Bolt Circle Cable Gland Cable Length cascade C73 Cm TM Cascade Corporation 2014 12 2014 Range Distance and alignment for optimal inductive power transfer 6mm to 25mm Over 25mm power transfer eff deterio rates Power Trans Distance 12mm Over 12mm power transfer eff deteriorates Mis Alignment allowance center line axis 15 deg Misalignment ance non parallel face causes power transfer eff to angle deteriorate Radial Orientation Limits for mounting around center None line Sleep Mode time out at SR Sleep mode power demand 18mA Nom Aligned Power up ST Not Aligned Vibration is required ST power ON to communicate Wake Up Accelerometer Field Adjustable contact sensitivity Cascade Corp Wake Up response time 2 sec max Angular Alignment allow Sleep Mode wake up Wi
8. splicing or soldering of factory installed wiring CAUTION Consult the Lift Truck OEM for proper power source connection GA0436 eps 4 Connect cable ends to the components as shown 12V Systems Connect the fused positive wire from the cable harness to a 12V switched power source and the negative wire to a ground Check the cable routing for pinch points and clearance Use wire ties as needed WARNING To reduce risk of fire replace only with the same type and ratings of fuse The fused power cable is polarity sensitive The positive wire must be connected to a positive power source SR Circuit on Carriage amp Attachment ST Circuit on Mast amp Truck CAN Circuit CAN Circuit Not Usea Ll Not Used Switch Kit Harness Harness Harness 6832381 6843136 6843135 6008301 Valve Attachment Truck Input Output Input Output Circuit Circuit Switched Truck Cascade Fuse Block Battery 6075736 a Pee t Truck Battery AC2424 eps Test Procedure Perform by Qualified Personnel only At the SR unit connect only Cascade Battery 6075736 to the connector marked BATTERY With power ON at the ST unit e Align units and verify inductive power yeilds 14V minimum at SR 6 pin LOAD line connector Pin 1 and Pin 6 e Move units out of alignment and verify LOAD line voltage drops to the battery voltage e urn off power to ST unit wait 5 minutes
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