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Terminator I/O Installation and I/O Manual

1. Power Supply 1 Q A Q 4 Q A Q Terminator I O Terminator O Terminator I O Terminator YO T 0 Mis Olle __ _ PO o 99900 LH 00000000 0000000000 ooo 00000000000 77 0606096060926 4900000000000 we a 99 0 0 oa ao a a o aaa o 1 ZZ Z USUS S S S SAS S CSO erg RAS D OF LO LOJ Loy t9j a LJ T1K 10CBL Base Expansion Cable Power A R A 21 4 i L Terminator O Terminator YO Terminator 1 0 Supply 2 O O rosse O DJ Tik terpt eene ps EE TERMINATOR 00000000 oooo 00000000000 o 7 AS a aaa aaa T s e sia o e a a s e s ss ss T e ee c s eo ao o9 III IO o a oo 9o o a eS RS gus DEDO ONS SS s 7 7 OO TOO 9 SOS RS Note 1 The TTK DEVNETS consumes 45mA 9 11 25 VDC from the DeviceNet System Os LOJ Note 2 Use T1K 01AC 24VDC auxiliary supply or ext
2. Note This module requires software setup via 9 2 0 36 gt lt 89 3 5 the Module Control Byte Refer to the Memory 8 1 0 32 Map Chapter in the T1K INST M Installation and F NA O Manual Terminator I O Output Points V RR O ll e ejejeje e elele e elel e e e o i E Js 0 1 2 314 5 6 7 8 9101111213 1415 a aty apapapaja apa a o a o a u u o OG Tt wo Y e 0 1 2 3 4 6 In 9 10 1 12 tal 14 15 Q Load Commons not isolated 012345678 9 10 11 12 13 14 15 250 ohms dlololololololololololololololo O O O O O O O O O O O O O O O O J 2 C N B A O C RSS SS ST VSPSPVS VPS PSVPSPS9ggsgsgsgs E i LO i II ENN SERES e Loop Supply ala ojo ele e o elo ola ole A 3 18 30VDC 8 1 0 32 LO O Module Supply Note VO and Note V2 and V3 internally 24VDC V1 Internally connected to Commons mm in connected 83 3 3 28 NOTES oe A gt 1 Shields should be connected to the OV terminal of the module or the OV of O the power supply O 2 Unused current outputs should remain open no connections for minimum power consumption E Output Signal Ranges f 0 20mA eee E 20mA 20mA pr O side View m
3. 0 mA 000 Ph l t 9 2 0 36 lt 48 1 89 gt 4 81 0 32 C A Terminator O 83 3 3 28 H mmm E A e TI e me e EI U Ol x BLA S o90090600909 5 69666969696 E N Side View AALA 8 1 0 32 oaj O mm in T1K 16B T1K 16B 1 9 2 0 36 gt lt 89 3 5 gt 8 1 0 32 Terminator yO n 83 3 3 28 gt A T s y s LU WE T A D e g J J LI l J J J TJ LL 13 E A SESISISESESESESISESISISISESIS LS Al 6696666666699999G9 r ERA i 9 96 96996 96999999 N Side View j y 1 8 1 0 32 O O mm in Specifications T1K 10CBL T1K 10CBL 1 Expansion Cable Specification T1K 10CBL T1K 10CBL 1 Cable Length 100cm 3 28ft Cable Diameter 8 5mm Shielding None Temperature Range 25 C to 80 C 13 F to 176 F Jacket Material PVC Auxiliary Cable 2 cabl
4. 9 2 0 36 gt lt __ 48 1 89 TA Input points A 8 1 0 32 E elelelelelelele KA a o 1 2 s 4 5 e 7 Terminator O Sink Module E m Configuration i i i O F hown H N 83 3 3 28 d PIT sg 3 DD A d wo 5 o e elelelelelelele IPPO 3 E 12 24 VDC COM 0 COM 1 12 24 01234567 B T VDC YU 0000005990 gu N LT Side View Commons GSYSVLVSRSSVgs 3 gt SSK VN gg LO VO and V1 ly 24VDC N or QVDC if Internal Power e elele elelele SoOoooooe V Jumper is selected vo V1 8 1 032 O V O mm in Jumper Selection External Power Equivalent Input Circuit MODULE n DE OU Ed Bru d a Sink Module source O 0 O 0000 mr e V Internal Module Circuitry External Power Input SINK gt ERE e 1 EE E Pei ee E i i E i To LED MODULE Sink 2 mum xl Source Module source O O O O O nr ey a ped Optical Isolator e cs ond External Power HE Source MO oo 12 24 VDC MODULE Internal Power MODULE SOURCE H INT source Eos EERE INT SINK OO O O O O O EXT SINK H3 55555 EXT AS TRAR RU bi aaa vi gt Source Module Internal Module Sink Module Input nd ircui MN Internal Power R Circuitry Internal Power rei l PNP L EIE Field COM 24 VDC Intemal F
5. After an Emergency shutdown or any other type of power interruption there may be requirements that must be met before the control program can be restarted For example there may be specific register values that must be established or maintained from the state prior to the shutdown before operations can resume In this case you may want to use retentive memory locations or include constants in the control program to ensure a known starting point Installation and Wiring Mounting Guidelines Before installing the Terminator I O system you will need to know the dimensions of the components The diagrams on the following pages provide the component dimensions to use in defining your enclosure specifications Remember to leave room for potential expansion NOTE If you are using other components in your system refer to the appropriate manual to determine how those units can affect mounting dimensions Dimensions The following diagrams show the base controller power supply and I O module dimensions Terminator I O components mount on 35mm wide Din rail Base Controller Power Supply go oE os 85 RE oq gt 48 aes C 93 3 3 28 9 2 0 36 TiK 01AC j PWR Terminator I O TERMINATOR components 80 3 15 d Ee mount on 35mm 80 3 15 wide Din rail V mm in
6. 9 2 0 36 gt lt _ 48 1 89 gt Output Points jh 8 1 0 32 O O O O Oj Oj O d n A o 1 2 a 4 s e 7 Terminator VO Ere F H t1K ostot ai LIP LYPL YP LPL Fuses located Ad e under top cover eh oO O a tan FU2 te Lo S 2 eleJele ele e o o 1 44087 e 12 24 VDC COM 0 COM 1 01234567 Mea 00000000 jN V E Bis Commons GSSVSVSSSsgs 5 SISSI E 24VDC 19 oJojojololojojo 66996669 vo V1 v 8 1 0 32 VO V1 internally connected 0 P mm in 83 3 3 28 T1K 08TD1 Points Derating Chart o 8 0 5A 7 6 i du 9 ii N 1 04 Ci 2 Jr 0 40 50 55 C n 7 D A We e Side View Sink Module External Power Ambient Temperature C F Equivalent Output Circuit VO ME ui Output YSL to 12 24VDC 63A o QN jo COM Specifications Wiring amp
7. 0 5V 0 10V 5 to 5V 10 to 10V 5V 10V 5V I5 OW bo aa Me x Side View mm in ov ov 5V 10V 0 4095 0 8191 4095 4095 8192 8191 Equivalent Input Circuit Transmitter Supply Module Supply 18 30VDC 24VDC Rud E AI AA A See NOTE1 lt L eV internal Module Circuitry z A put i 3 Wire c xm P Voltage f 2 Ato Transmitter l BE Converter 5 Fast mode supported in module hardware version B or later Specifications T1F 16AD 1 16 Channel Current Analog Input Number of Channels 16 single ended 1 common Input Ranges 0 20mA 4 20mA 20 to 20mA Resolution 14 bit 13 bit plus sign bit Frequency Response 3db 500Hz 20db decade Input Resistance 250 ohm Absolute Max Ratings 8V max input Conversion Time 5ms per channel Linearity Error 2 count max Input Stability 1 count Full Scale Error Offset Error not included 16 counts max Offset Error 2 counts max Max Full Scale Inaccuracy of full scale all errors included 0 18 25 C 0 36 60 C Master Update Rate 16 channels per scan max Input Points Required 512 discrete pts or 16 dwords d double word 32 bit word Network Interface dependent Base Power Required 75mA 5VDC Wiring amp Dimensions
8. gt lt 48 1 89 8 1 0 32 f 1 Terminator VO m napa Hilf 0123456 40000000 ooogoocoe9 99999099989 SBSBSBSBMSBSBSEMSN vo V1 8 1 0 32 Note V1 internally connected to Commons 1 Shields should be connected to the OV terminal of the module ot the OV terminal of the power supply 2 Unused voltage outputs should remain open no connections for minimum power consumption Unipolar Ranges Bipolar Ranges o o ei 7 ES 7 ap A a KR d N Y Hor 83 3 3 28 mm in LA gt mm in 0V 5V OV 10V 5V to 45V 10V to 10V 5V 10v 5V 10V bo ov ov HA Side View ov ov 5V 2v 0 4095 0 4095 O 2047 4095 O 2047 4095 Equivalent Output Circuit Module Supply LINDE le tt AAA eu vo Internal Module Circuitry V1 Voltage Sink Source See Note 1 e Output Load o gt L D to A 4K ohm Converter minimum Specifications T1F 16DA 1 16 Channel Current Analog Output Rev B Wiring amp Dimensions Number of Channels 16 Output Ranges 0 20mA 4 20mA Output Type single ended 1 common Resolution 12 bit 1 in 4096 Max Loop Supply 30 VDC Peak Output Voltage 30 VDC Max Load ohm Power Su
9. e 3 1A 1B 1C 1D YOYI 2A 2B 2C2D Y2 Y3 3 N E A USS SOV VS SVSVGS POV SS SYS gt SNISISNSSSSSSSSNSNSISS E SISISNSNSSSSSSSSNSNSISS x VA os 57 Sor User Terminals no internal connection to CTRIO 83 3 3 28 o ololololelola PU mm in BUS 2 LJ Leges View mm in LED Indicators LED Diagnostic Definitions Maximum Voltage 36VDC Output Clamp Voltage 60VDC Maximum Load Current 1 0A Max Leakage Current 100uA Inrush Current 5 0A for 20ms OFF to ON Response 3us ON to OFF Response 3us ON State Voltage Drop 0 3V External Power Supply for loop power only not required for internal module function Overcurrent Protection 15A max Base Power Required 400mA 5VDC Thermal Shutdown Tjunction 150 C Overtemperature Reset Tjunction 130 C Duty Cycle Range 1 to 99 in 1 increments Operating Environment 0 C 60 C Humidity 5 to 95 CH1 Blinks when Channel 1 Function 1 is counting or timing CH2 Blinks when Channel 2 Function 1 is counting or timing YO Y3 Follows actual output state ON output is passing current LED Diagnostic Definitions OK ER Description ON OFF All is well Run Mode ON ON Hardware Failure Blinking Blinking Boot Mode Use for Field OS Upgrades Blinking OFF Program Mode OFF Blinking Module Self diag
10. Jacket Material PVC Auxiliary Cable x two1 42mm cables 24 VDC Diameter used in a 6mm Cable sheath Insulation 2000VAC 1 minute Voltage 30 1 18 Ez Yu 8 1 0 32 U FO toj D S mm in s le Length m Side View Cable Length 50c T1K 05CBL LL 1 4001589 y Yl 8 1 0 32 Q N L o S 3 Y 8 1 0 32 O T T1K 05CBL LL 1 has 24VDC cable attached here mm in Cable Length 50cm N 8 1 0 N L o e e Lj oo Y 81032103 M mm in y0 1 58 T1K 05CBL RR 1 40 188 van A Q 8 1 0 32 NA R o e 3 q gt HO 8 1 0 32 T mm in Cable Length 50cm T T1K 05CBL RR 1 has 24VDC cable attached here 9 2 0 36 V Q 8 1 0 32 EE R io y E gt EN 8 1 0 32 2 gt oO 40 1 58 nian m This is an example using the T1K 05CBL RR T1K 05CBLRR 1 cable It is always connected from the right side to the right side P S VF I O I O 1 0 I O Signals Current Signals Current 4 EC ad A JOR Right Side Right Side Note Do not put a power supply P S on the expansion row in this example When another expansion row is added to the example on the left a T1K 05CBL LL T1K 05LL 1 cable is used It is alway
11. Setting Module Jumpers X Jumper Installed Blank Space Jumper Removed T1F 14THM Select Input Type see Note 3 Rev D Select Number of Channels see Note 2 put ype Jumpers Located Under Thermocouple Jumper Number of Jumper Module Top Cover Voltage Inputs Channels CH 1 CH 2 CH 3 CH 4 TIC TIC TIC TIC 1 Type 0 Type 1 Type 2 Type 3 J x x x x 2 X Een SS ege CH 2 K x X X 3 X Number of E X X X 4 X X Channels CH 3 ETE CH 4 an R X X 5 X FE T C Type O oo S x X 6 X X zc m l ao e oo T X 7 X Input Type da EE B X X T C Type 2 ds N X 8 T C Type 3 C X X 9 Units 0 0 51 x 10 5 X Units 1 q Conversion m E5V X X 11 X X Units Calibrate 0 156mV x 12 X X 31 E156mV x X 13 X See Note 1 A 14 X X X Select the Conversion Units Thermocouple Conversion Units see Note 4 NOTES Temperature Conversion Units Note 1 The Calibrate Enable jumper comes from the factory not installed Installing the jumper disables the thermocouple active burn out Jumper Magnitude Plus Sign 2 s Complement detection circuitry which enables a thermocouple calibrator to be connected to the module To make sure that the output of the thermocouple
12. Setting Module Jumpers T1F 16RTD Select Input Type see Note 2 Select Number of Channels see Note 1 RTD Input Jumper Number of Jumper Modus ton cae nder RTD 0 RTD 1 RTD2 Channels CH 1 CH 2 CH 3 CH 4 1 Pt100 Q X X FA l ae x CH 1 eee cl I 4 X X Number of Type CU 10 0 Channels CH43 Type CU 25 Q X 5 X CH 4 1200 Nickel x X e X d RTD 0 Nd f X RTD 1 X Jumper Installed 3 x Input Type Blank Space Jumper Removed A RTD 2 9 X Temperature Units F or C 10 X X el T 11 X X 12 X X NOTES 13 X X Note 1 The module comes from the factory with all of the Num Select Temperature Units ber of Channels jumpers installed for sixteen channel opera 14 X X X Temperature Jumper tion Use the table to determine the proper settings 15 X X x Units Note 2 The module comes the factory with the Input Type oF jumpers selected for Pt100 o operation Use the table to deter 16 X X X X X mine the proper settings C X Jumper Installed Blank Space Jumper Removed X Jumper Installed Blank Space Jumper Removed T1F RTD Data Format Data format for each of the 16 RTD input channnels 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 BO D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 DO D15 to DO 16 bit temperature data D15 is the most significant bit MSB The temperature data has one implied decimal so the readings are in tenths of degre
13. T1K DEVNETS port pin out T1K DEVNETS DIP Switch Settings DIP SW Note Default setting n 1l assigns the node s first Q v black oFF ON TES Input and Output word MO sw DeviceNet tO I O Diagnostics C2 CAN Low blue BE swe_ Baud Rate f C2 Shield bare Factory BE sws Reserved i i i VO Polling Diagnostics D CAN High white Se MM SW4 nao 7 Disable Ol V red all OFF B sws Hold Outputs on Comm Error P Maintenance Port E SWE Baud Rate A Sw7 Reserved Use Belden Cable 3084A or equivalent WE sws ATs cTs Enable Disable Serial Port SW 1 2 DeviceNet Baud Rate SW 6 Maintenance Baud Rate swi sw2 Port Baud Rate cL Peay o 125kbps OFF OFF Baud Rate swe I amp 250kbps ON OFF 9600 bps OFF 500kbps OFF ON 19200 0ps ss ON Reserved ON ON Serial Port Pinout RJ12 plug on cable Pin Signal SW 8 RTS CTS 1 oV SW4 Disable I O SW 5 Hold Outputs Enable Disable 2 5V Polling Diagnostics sws 3 RXD 1 O Diagnostics sw4 Outputs RTS CTS swe 4 TXD OFF Turn Off OFF Disable OFF d RTS me Hold ON Enable ON 6 CTS Disable ON 123456 See Dip Switch 4 Note above Specifications T1K MODBUS Base Controller Rev A Dimensions
14. Address LO J Switches mm iri T1H EBC100 Ethernet Port Pin out Patch Straight through Cable Crossover Cable EBC HUB EBC PC TD 1 LOR WHT OR WHT 4 Rp OR WHT GRN WHT tD 2 9H OR gt Rp GRN WHT GRN WHT OR WHT RD 3 BLU BLU 3 TD 4 4 5 BLU WHT BLUWHT T GRN GRN iz E BRN WHT BRN WHT S 8 BRN BRN 8 RJ45 RJ45 RJ45 RJ45 This diagram illustrates the standard wire positions in the RJ45 connector not functional when used with HX ERM Base Power Requirement 350mA 5VDC EBC100 Serial port supports up to 500mA 5VDC add for power budget consumption General Specifications Installation Requirements mounts to right of first power supply Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases pollution level 2 UL 840 Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Impulse noise 1us 1000V FCC class A REI 144MHz 430MHz 10W 10cm We strongly reccommend that you use Category 5 or better UTP cable 10 100Base T 12345678 8 pin RJ45 Connector 8P8C T1H EBC100 Serial Port Pin out RJ12 123456 6 pin RJ12 Connector Serial Port Pin Descriptions 1 2 3 4 5 6 OV 5V RXD TXD RTS CTS Power
15. External Power Supply 18 30 VDC 50mA class 2 Recommended Fuse 0 032A Series 217 Fast Act ing Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Accuracy vs Temperature 50 ppm C max full scale Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted 9 2 0 36 gt lt 89 3 5 N 8 1 0 32 A Terminator O N Input points V hence O e ejejeje e elele e elel e e e o F a Js 0 1 2 314 5 6 7 8 910 1112131415 a opa pg apa po po ojo o gU U U UNT d e Fuse Fuse 0 tl e al 4 5 6 IN 9 10 ti 12 18 14 15 o 012 3 4 5 6 7 8 9 10 11 12 18 14 15 x 7 o0o000000000000000 4 Wire 2 Wire Current O EE t Bl Transmitter roto Toto ransmitter SS GSS SSN GSS SS lt GSV9s9ss S GC VV VVPVGV VSS SVGVgggsg E 2d te GSP PV PVPS SS SRVGgggsg e elelejlelelele _ __ Soy i V2 v3 8 1 0 32 O O Note VO and Note V2 and V3 internally V1 mm in internally connected to Commons Module Supply 24AVDC connected 83 3 3 28 go ee NOTES A 1 Shields shou
16. 9 2 0 36 gt 48 1 89 81 il DIP SW a i ka a Terminator YO mes l m3 T1K DEVNETS m3 Fr que im 1 MS NS ENABLE NE me MO DISABLE m DIP Switch located under i E hinged cover on side of unit all O ode LA Address RJ 12 ee xt Serial Port R Rotary F J Node E 10 3 0 41 Switches 04 Ue mm in Device Type Generic Explicit Peer to Peer No Message 1 O Peer to Peer Mes No sage Configuration Consis No tency Fault Node Recovery No Communication Baud Yes Rate 125K 250K 500K Master Scanner No I O Slave Message Bit Strobe No Polling Yes Cyclic No Change of State No General Specifications Installation Requirement must mount to right of first power supply in a slave System Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 95 relative humidity non condensing Voltage Withstand 1500VAC 1 minute DeviceNet connector internal Insulation Resistance 500VDC 10MQ DeviceNet connector internal Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Noise Immunity NEMA 1CS3 304 Impulse noise 1s 1000V FCC class A RFI 145MHz 435MHz 10W 10cm Atmosphere No corrosive gases Environmental Pollution Level 2 Weight 6 0 oz 170 g
17. Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 weight 136g Input Range Resolution 0 5V 0 4095 counts 0 10V 0 8191 counts 5V 4095 to 4095 counts 10V 8192 to 8191 counts Input points jo ojo ojo o 2 3 4 5 6 7 O 0 pp oapo 0 0 4 Wire Voltage Transmitter ER Transmitter Supply 9 2 0 36 gt lt 48 1 89 gt 7 A81 0 32 f 1 O de Terminator VO J take e e 3 6 0123 4 6 0000000 m ooo See SBSBSBSBMSBSBSMS UDS Ee oljololelo a ds vo Vi Module Supply Note V1 internally connected 24VDC to Commons NOTES 1 Shields should be grounded at the signal source 2 Unused inputs should be connected to Common 0VDC 3 More than one external power supply can be used provided all the power supply commons are connected Input Signal Ranges o S 7 3 7 om 2 69999699690 E E LO N 3 3 2 lt 833 8 28 mm in
18. Loads SS Loads Load oe Supply ES 3 oo Some applications will use the external power source to also power the input circuit oO This typically occurs on DC powered systems as shown in the drawing below to the S left The inputs share the system power source supply while the outputs have their own separate supply A worst case scenario from a cost and complexity view point is an application which requires separate power sources for the Terminator I O system input devices and output loads The example wiring diagram below on the right shows how this can work but also the auxiliary supply output is an unused resource You will want to avoid this situation if possible DC Power f Q AC Power Y Werminator I O System Power Input rminator I O System Power Input Input Module gl Output Module Auxiliary Input Module Output Module 24VDC Inputs Com Outputs Com Supply Inputs Com Outputs Com T 4 Y Y one ES Loads Load did Input Loads Load Supply Supply Supply I O Wiring and Specifications Ea Sinking Sourcing Before going further in the study of wiring strategies you must have a solid Concepts understanding of sinking and sourcing concepts Use of these terms occurs frequently in input or output circuit discussions It is the goal of this section to make these concepts easy to understand further ensuring your success in installati
19. 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm Agency Approvals UL CE FCC class A 9 2 0 36 gt lt 89 3 5 8 1 0 32 f esa COMM Terminator JO Output Points V O F TikteTR mE mewan O Q OO xl us io too O6 0 1 2 3 4 5 6 8 9 10 1 12 tal 14 15 E 0123 4 5 6 7 8 9 10 1 12 13 14 15 o o o o o e o o o o o o o e o o VY B UA SSS SVS SVS VSVE9SSGE SDE 27 V0C SASNSSSASSNSNSSSN X 6 240VAC AAAA 6 240VAC SSssssssssssssess N e elelelele eee EE r vo v1 v2 v3 8 1 0 32 y l O O VO V3 not used with Relay Output Modules gt mm in 83 3 3 28 Equivalent Outp
20. Input Voltage Protection Zener clamped at 33VDC Rated Input Current 8mA typical 12mA maximum Minimum ON Voltage 9 0VDC Maximum OFF Voltage 2 0VDC Minimum ON Current 5 0mA 9 0VDC Maximum OFF Current 2 0mA OFF to ON Response 3us On to OFF Response 3us Output Specifications Outputs 4 pts independently isolated sink source FET Outputs See Output Resources Table for available Output Function options Voltage Range 5 36VDC Note Apply the labels that come with the I O module to the I O base terminals to properly identify the base terminal points Input Output Channels lt 89 3 5 8 1 0 32 EA Terminator JO E T1H CTRIO Al L OK ERR CH1 CH2 O 101 20 20 LLL 54 3 2 14
21. NOTES 83 3 3 28 1 Shields should be connected to the OV terminal of the module or the OV of lt gt the power supply A 2 Unused current outputs should remain open no connections for minimum 9 power consumption Output Signal Range 4 20mA 20mA Es Em a Side View mm in 0 4095 Equivalent Output Circuit Sourcing Current Loop Supply Module Supply Configuration 18 30VDC See Note 1 Levo Internal Module Circuitry d Jl e V1 Load n DtoA Output Converter DA Specifications Wiring amp Dimensions 9 2 0 36 gt lt 48 1 89 T1F 8AD4DA 2 Input Channels 7 A81 032 8 Channel Voltage Analog Input Q OIOIOIOO0 O0 Oo T mator Y O f A 4 Channel Voltage Analog Output IN1 IN2 INS IN4 INS ING IN7 IN8 GTI OF YS hes Balto 13 xd Input Channel Specifications Rev A A a
22. Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm Agency Approvals UL CE FCC class A Output Points 17 240VAC ejojojlo ajaja olojaja e ojojojo v2 V1 v3 VO V3 not used with AC Output Modules Date Code 012 and Later Derating Chart 17 240VAC 9 2 0 36 gt lt 89 3 5 8 1 0 32 1 0 32 el Terminator O E TIK 16TA 0 Dx inder tpoover 9 99 aj ur 0 BS 0 1 2 E 4 5 6 Ed 8 9 10 11 12 tal 14 15 B 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 O O O O O O O O O O O O O O O O i SG PY WO GHP HH OHHH HNO Z 999 999 999999999G E 1 16669696696699999999 A paa 8 1 0 32 O O mm in 83 3 3 28 gt Points O 0 75A 12 y 8 Ej dus 1 0A ll 0 0 10 20 30 40 50 55 C r 32 50 68 86 104 1221301 F Ambient Temperature C F O Side View Equivalent Output Circuit o Internal Module Circuitry Output V e e 1 ae es gt E RS WN i 1 aa LA 1 4 V7 L Mia ur ToLED
23. Power Supply 2 ids pply DRE l uM l T1K 05CBL RR 1 had MU NU j mE LI EMI 5 of 20 zm Z0 gt Zo 2 m Ca 1 d T1K 05CBL LL 1 A power supply cannot 2nd Local Expansion I O Power Supply 3 VO Addressing System shown above The first power supply powers the base controller and the two I O modules to its right The second power supply powers the the two modules to its right and the three I O modules on the first local expansion base When a T1K 05CBL RR 1 is used the expansion I O assignments are from right to left reversed A power supply cannot be used on a base that is connected to a system by a T1K 05CBL RR 1 Power Supply 3 powers the three I O modules to its right on the second local expansion base This is only an example and the power budget requirements vary depending on the I O modules used Installation and Wiring Example Using T1K 10CBL 1 and T1K 05CBL RR 1 Expansion Cables Base Controller Power Supply 1 a power supply must be the leftmost component in a system followed by the base controller ocal Base I O VO Addressing 9 Power Supply 2 ilum T1K 10CBL 1 E mn p m nnm 7 7 mun go oE os 85 RE oq P em eum UD A A A e m f 1st Local Expansion I O Power Supply 3 1 0 Addressing _ gt CODE T1K 05CBL RR 1 A power supply can
24. 10A TT D l O eo o Optical Isolator COM Specifications Wiring amp Dimensions Note Apply the labels that come with the I O 9 2 0 36 gt lt 89 3 5 T1K 08TAS AC Output Rev A module to the I O base to properly identify the 1 0 32 Outputs Per Module 8 terminal points Terminator YO Commons Per Module 8 1 pt common isolated V Operating Voltage Range 17 240 VAC 47 63Hz Output Points we ORTAS O Output Voltage Range 15 264 VAC 47 63Hz min max gojoj oojoo Fuses located F FIN Tus CRUS FUT hu 0 1 2 3 4 5 6 7 under top cover e 0 08 A Max Load Current 2A pt subject to derating P T FU2 FU4 FU6 FU8 e T ON Voltage Drop 1 5VAC E gt 50mA 4 0VAC lt 50mA y Max Leakage Current 4mA 264 VAC 0 1 2 3 4 5 6 7 3 0 1 2 3 4 5 6 7 Max Inrush Current 10A for 10ms E ates m elelelelelele 0000000000000000 Miis m Col C11 C21 C3 E OFF to ON Response lt 1ms olaolololoalala S SVS PSVSVPG PSG SSSSSsgs 5 ON to OFF Res
25. AUTOMATION DIRECT Terminator I O Installation and I O Manual Manual Number T1K INST M WARNING Thank you for purchasing automation equipment from Automationdirect com doing business as AutomationDirect We want your new DirectLOGIC automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation are in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we
26. Agency Approvals UL CE FCC class A Output Points 12 24 VDC Commons 9o 0 O OjOJO O O O O O O OV 0v OV 75 V3 internally connected Note Apply the OV label that comes with the I O module to I O base terminal points VO V3 to 9 2 0 36 gt lt 89 3 5 8 1 0 32 0 32 Terminator O i y E El dlolo T1K 16 TD2 1 DF Fi FU1 FU3 T inder top over 4 O y FU2 FUA 4 oo E 12 24 VD ol if e al 4 s e zl e ol to 14 tel 1al ta 15 2 0123 4 5 6 7 8 9 1011 12 18 14 15 gt O O O O O O O O O O O O O O O O El SGKC PG GGG GE gggg egg gt SASSASSNSSSNSINNSSSS E te Solo SSSNSNSSSSSASSNSISSIM OV B Cu E AA 1 0 32 O O mm in points 83 3 3 28 properly identify the OVDC terminal Derating Chart Points 16 0 5A 0 75A 124 1 0A det 0 T T T T T 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F O i f ie Side View Equivalent Output Circuit e OV Output vo V3 Source Module External Power t L s 63A eo COM Speci
27. T1F 08AD 1 8 Channel Current Analog Input Input points 81 0 32 Number of Channels 8 single ended 1 common O O O O O O O O Terminator VO Input Ranges 0 20mA 4 20mA 0 1 2 3 4 5 6 7 E 20 to 20mA O 0 0 0 0o T rj ARA T Resolution 14 bit 13 bit plus sign bit aj e Frequency Response 3db 9 500Hz 20db decade Fuse Fuse Bie Input Resistance 250 ohm Commons not isolated l S Absolute Max Ratings 8V max input 4 Wire 2 o ojo ojojojo 2 Wire 9 1 4 8 7 E eurent COM 0 COM 1 E 01234567 Conversion Time Normal Mode 5ms per channel diei bonis 100000000 Default Normal Mode Fast Mode 0 5ms per channel Linearity Error 2 count max oooooooeG s Input Stability 1 count QOKGKKGSKgs d LO Full Scale Error 16 counts max Transmitter Supply O O O O SS KSggsgg9gs N Offset Error not included 18 30VDC je V0 V1 Y Offset Error 2 counts max Module Supply i 8 1 032 O 24VDC Note V1 internally connected Y Max Full Scale Inaccuracy 0 1896 25 C to Commons A mm in of full scale 0 36 60 C all errors included Master Update Rate 8 channels per scan max eres lt 83 3 3 28 s Input Points Required 256 discrete pts or 8 dwords 1 Shields should be grounded at the signal source a S d double word 32 bit word 2 More than one external power supply can be used provided all the power Network Interface dependent supply commons are connected Base Power Requir
28. connection GND Power connection Receive Data RS232C Transmit Data RS232C Request to Send Clear to Send Specifications T1K DEVNETS Communications Specification Rev B Dimensions Communication Form DeviceNet Communication Protocol Slave Predefined Master Slave Group 2 Server only Network Node Address 0 to 63 Rotary switch setting Data Packet 0 to 8 Bytes Data beyond eight bytes are divided DeviceNet Communication Rate Max cable length 125KB 1640 ft 500m 250KB 820 ft 250m 500KB 828 ft 100m Connector Communication Status Indicators MS Module Status LED Green normal device operation Red unrecoverable controller fault NS Network Status LED Green communication link online and connected Green flashing on line but not connected Red critical link or controller failure Red flashing connection time out zd Q O O Q 2 o1 O DeviceNet Power Consumption 45mA 11 to 25 VDC Base Power Consumption 190mA 5VDC DeviceNet Specification T1K DEVNETS O PULLTO UNLOCK E 83 3 e m
29. 0 2S y aS J Sa 9 67 By applying the circuit principle above to the four possible combinations of input output sinking sourcing types as shown below The I O module specifications at the end of this chapter list the input or output type Sinking Input Sinking Output neto Elo system Ins SS ae Inpu utpu n GONE Las T i Input Output ace Sensing Switch Y Common Common pu d Lo p A 3 Sourcing Input Sourcing Output Terminator I O System Terminator I O System Common q ommon O l Input Output salis Sensing Switch Y Input Output E r o O Load I O Wiring and Specifications 1 0 Common In order for an I O circuit to operate Terminator I O System Terminal Concepts current must enter at one terminal and exit Field Main Path at another Therefore at least two Device 1 0 Point Vo terminals are associated with every I O Citai zm point In the figure to the right the Input or D Y Output terminal is the main path for the current One additional terminal must Return Path provide the return path to the power O supply If there was unlimited space and budget Terminator I O System for I O te
30. Analog Output Red Wiring the 1 O Module Bases xk There are two types of terminal bases for the Terminator I O modules screw clamp and spring clamp connectors The recessed screw heads help minimize the risk of I O Wiring and Specifications someone accidentally touching active wiring WARNING For some modules field device power may still be present on the terminal block even though the Terminator I O system power is turned off To minimize the risk of electrical shock check all field device power before you remove a wire Screw Clamp Terminals Spring Clamp Terminals Terminal Type screw type spring clamp type Recommended 1 77 3 54 Ib inch Torque 0 2 0 4 Nm Recommended 0 02in x 0 125in push in on clamp using Screwdriver 0 5mm x 3mm screwdriver blade size Blade Size 0 016 x 0 079 to 0 032 x0 16 in 0 4 x 2 to 0 8 x 4 mm Wire Gauge Size solid conductor 24 12AWG stranded conductor 24 12AWG solid conductor 24 14AWG stranded conductor 24 14AWG Twist conductors before inserting into gate o on n OO 0 oz E 9 p E Eo 9 67 ES I O Wiring and Specifications Selecting Internal The DC input field devices can be powered from the integrated 24 VDC power 24VDC Power supply from the power supply bus The T1K 08ND3 and T1K 16ND3 DC input Supply modules have jumpers for selecting internal
31. C full scale calibration change Max Full Scale Inaccuracy of full scale all errors and temp drift included 10V ranges 0 2 25 C 0 496 60 C 5V ranges 0 3 25 C 0 5 60 C Master Update Rate 8 channels per scan max Output Points Required 256 discrete pts or 8 dwords d double word 32 bit word Network Interface dependent Base Power Required 75mA 5VDC External Power Supply 21 6 26 4VDC 150mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Weight 145g Note This module requires software setup via the Module Control Byte Refer to the Memory Map Chapter in the T1K INST M Installation and I O Manual Wiring amp Dimensions Load 4K ohm minimum L aaa n Module Supply 24VDC NOTES Output Points O O O O O O O O o 2 3 4 5 6 7 00 0 09 DID Commons not isolated ololelolelelelo COM 0 COM 1 eo yee 9 2 0 36 54 3 2 14 gt
32. Installation and Wiring EN Orderly System The first level of protection can be Shutdown provided with the control program by identifying machine problems Analyze your application and identify any shutdown sequences that must be performed Typical problems are jammed or missing parts empty bins etc that do not pose a risk of personal injury or equipment damage xz WARNING The control program must not be the only form of protection for any v5 Lom problems that may result in a risk of personal injury or equipment damage on 8 System Power By using electromechanical devices such as master control relays and or limit SS Disconnect switches you can prevent accidental equipment startup When installed properly 23 these devices will prevent any machine operations from occurring For example if the machine has a jammed part the control program can turn off the saw blade and retract the arbor However since the operator must open the guard to remove the part you must include a bypass switch to disconnect all system power any time the guard is opened The operator must also have a quick method of manually disconnecting a system power This is accomplished with a mechanical device clearly labeled as an Emergency Stop switch Guard Limit Switch Emergency Stop A
33. ba B longer reporting d 1 PULLTO UNLOCK EE power up For more see auto configuring above Rotary A infi ti It th Slow blink unconfigured I O module J ORBE dea ne pr n y Address M M I see auto configuring above Ar LINK GOOD green Switches mm in On 10Base T link pulses are being E eived any red n Ethernet network activity detected ERROR red T1H EBC Ethernet Port Pin out On watchdog timer timeout represents hardware c ications or network fault powerdn fene or ieset anhin Patch Straight through Cable Crossover Cable master device software m EBC HUB EBC PC Co tio Port RJ12 RS232C K S C tocol ASCII mmuncatons SS ot functional when used with H2 ERM TD 1 QB WHT ORMWHT 4 np OR WHT GRN WHT OR OR TD 1 Base Power 350mA 5VDC EBC Serial port supports up to TD 2 2 RD TD 2 Requirement 500mA 5VDC add for power budget consumption RD 3 Ae SEE 3 TD RD 3 OR WHT 5 BLU WHT BLU WHT a E General Specifications 6 GRN GRN 2 p RD 8 BRN WHT BRNWHT gk BRN BRN Installation Requirements mounts to right of first power supply 8 8 8 RJ45 RJ45 RJ45 Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 2 F to 158 F 207 C to 70 C This diagram illustrates the standard wire positions in the RJ45 connector A lative Humidity Si ss nonkcond nsiioj We strongly reccommend that you use Category 5 or better UTP cable Environmental Air No corrosive gas
34. 1 C RTD Excitation Current 200uA Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Weight 168g RTD Input Ranges Input Ranges Pt100 200 C to 850 C 328 F to 1562 F Pt1000 200 C to 595 C 328 F to 1103 F jPt100 38 C to 450 C 96 F to 842 F Type CU 10 25 200 C to 260 C 328 F to 500 F 120Q Nickel 80 C to 260 C 112 F to 500 F Note Apply the labels that come with the I O module to the I O base terminals to properly identify the base terminal points Channel Inputs Cl C CO O C C O GO O OSOS CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 o9 0o O O O O O O O O O O O O O O gt OGOSOOSOSOSSOSSOSO CH1 CH2 CH3 CH4 CHS CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 lt 89 3 5 8 1 0 32 f Terminator JO T1F 16RTD O gt T a e ur wo wo Y a 0 1 2 E 4 5 6 ih 9 10 11 12 131 14 15
35. 20 to 20mA E Gone net 20mA OmA 20mA 91 8191 81 Specifications T1F 16AD 2 16 Channel Voltage Analog Input Number of Channels 16 single ended 1 common Input Ranges 0 5V 0 10V 5V 10V Resolution 14 bit 13 bit plus sign bit Frequency Response 3db 500Hz 20db decade Input Resistance 200K ohm min Absolute Max Ratings Fault Protected Input 130V rms or 100VDC Wiring amp Dimensions Conversion Time 5ms per channel Linearity Error 2 count max Input Stability 1 count Calibration Full Scale Error 8 counts max Calibration Offset Error 2 counts max Max Full Scale Inaccuracy of full scale all errors included 0 08 25 C 0 26 60 C Master Update Rate 16 channels per scan max Input Points Required 512 discrete pts or 16 dwords d double word 32 bit word Network Interface dependent Base Power Required 75mA 5VDC External Power Supply 18 30VDC 50mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Accuracy vs Temperature 50 ppm C max full scale Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise I
36. Dimensions 9 2 0 36 gt 48 1 89 T1K 08TD2 1 DC Output RevA Output Points 8 1 0 32 C Outputs Per Module 8 sourcing O E a yo AN Commons Per Module 2 internally connected 0 1 2 3 4 5 6 7 erminator W T Operating Voltage Range 12 24 VDC i f i i i F Output Voltage Range 10 8 26 4 VDC min max H T1K 08TD2 1 al LIIL LII LAL Fuses located Pui e Peak Voltage 50 VDC under top cover O O i gt FU Lo Max Load Current 1A pt 4A common E Max Leakage Current 15uA 26 4VDC E elo olelelelele A 4 a 7 2 ON Voltage Drop 1 2VDC 1 0A 12 24 VD COM 0 COM 1 e 12 24 VDC 0123456 7 Max Inrush Current 2A for 100ms 4 O O O O O O O O J V if OFF to ON Response lt 10us Elo Soo0oooSe e Pm ON to OFF Response 0 5ms Commons S Base Power Required 100mA 5VDC T 959999939 i Status Indicators Logic Side olo O O O OJOJO NSESESBSBSBSBSBSN En Error Status Indications FU1 FU2 ON fuse 1 or fuse 2 blown ov ov PEDS a internally connected 8 1 0 32 O Fuses User Replaceable 2 6 3A 250V common 4pts fuse Nod mm in epe Naa S SOC Corp Note Apply the OV label that comes with the I O Weight 100g module to I O base terminal points VO V1 to properly identify the OVDC terminal points Environmental Specifications 83 3 3 28 Ambient Operating 32 F to 131 F 0 C to 55 C Temperature Eb Derating Chart O Storage Temperature 4 F to 158 F 20 C to 70 C 8 0 75A Amb
37. EU Directives irectives lt Ra Lo c oO EU D Member Countries Applicable Directives Compliance NOTE The information contained in this section is intended as a guideline and is based on our interpretation of the various standards and requirements Since the actual standards are issued by other parties and in some cases Governmental agencies the requirements can change over time without advance warning or notice Changes or additions to the standards can possibly invalidate any part of the information provided in this section This area of certification and approval is absolutely vital to anyone who wants to do business in Europe One of the key tasks that faced the EU member countries and the European Economic Area EEA was the requirement to harmonize several similar yet distinct standards together into one common standard for all members The primary purpose of a harmonized standard was to make it easier to sell and transport goods between the various countries and to maintain a safe working and living environment The Directives that resulted from this merging of standards are now legal requirements for doing business in Europe Products that meet these Directives are required to have a CE mark to signify compliance Currently the members of the EU are Austria Belgium Denmark Finland France Germany Greece Ireland Italy Luxembourg The Netherlands Portugal Spain Sweden and the United
38. Input Range Resolution E E 0 032A fast acting fuse is recommended for 4 20 mA 20 to 20mA 8192 to 8191 counts 4 If the power supply common of an external power supply is not connected 0 20mA 0 8191 counts to the OV terminal on the module then the output of the external transmitter must be isolated To avoid ground loop errors recommended 4 20 mA 4 20mA 1638 8191 counts transmitter types are VER For 2 or 3 wire connections Isolation between the input supply signal and A Side View mm in Module General Specifications the power supply CPU Update Rate 12 channels per scan max For 4 wire connections Isolation between the input supply signal the power Base Power Required 75mA 5VDC SUPP RR Te Fe DTRCONIBUR Input Signal Ranges External Module Power Supply 21 6 26 4VDC 60mA class 2 Equivalent Input Circuit 0 20mA 4 20mA plus 20mA per output loop Ha ERA 20mA s m Operating Temperature 0 to 60 C 32 to 140 F Transmitter Supply Module Supply iii Storage Temperature 20 to 70 C 4 to 158 F 18 30VD 24VDC a a S AS wi a ES ae 4mA Accuracy vs Temperature 50 ppm C max full scale i See NOTE 1 E VO E OmA Relative Humidity 5 to 95 non condensing DO ternal Module CIT I 0 8191 1638 8191 A 7 2 Environmental Air No corrosive gases permitted 5 Input a 20 to 20mA Vibration MIL STD 810C 514 2 3 Wire haz o gt a a AM Current Fuse 2 AtoD 20mA Shock MIL STD 810C 516 2
39. Properly evaluate any installations where the ambient temperature may approach the lower or upper limits of the specifications Place a temperature probe in the panel close the door and operate the system until the ambient temperature has stabilized If the ambient temperature is not within the operating specification for the Terminator I O system measures such as installing a cooling heating source must be taken to get the ambient temperature within the Terminator I O operating specifications 8 Device mounting bolts and ground braid termination bolts should be 10 copper bolts or equivalent Tapped holes instead of nut bolt arrangements should be used whenever possible To assure good contact on termination areas impediments such as paint coating or corrosion should be removed in the area of contact 9 The system is designed to be powered by 110 220 VAC or 24 VDC normally available throughout an industrial environment Isolation transformers and noise suppression devices are not normally necessary but may be helpful in eliminating reducing suspect power problems Enclosures Your selection of a proper enclosure is important to ensure safe and proper operation of your Terminator I O system Applications of Terminator I O systems vary and may require additional features The minimum considerations for enclosures include e Conformance to electrical standards e Protection from the elements in an industrial environment e Common ground refe
40. amp Dimensions Outputs Per Module 16 sink Commons Per Module 4 internally connected Operating Voltage Range 6 27 VDC Output Voltage Range 5 30 VDC min max Peak Voltage 50 VDC Max Load Current 1A pt 4A common Max Leakage Current 15uA 9 30VDC ON Voltage Drop 0 3VDC 1 0A Max Inrush Current 2A for 100ms OFF to ON Response 10us ON to OFF Response 60us Base Power Required 200mA 5VDC External Power Required 400mA max 9 20 28VDC Status Indicators Logic Side Error Status Indications LEDS 24V ON low external power FU1 FU2 ON fuse 1 or 2 blown FU3 FU4 ON fuse 3 or 4 blown Fuses User Replaceable T1K FUSE 1 4 6 3A 250V common 4 pts fuse NQ3 6 3 SOC corp Weight 140g Environmental Specifications Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC class A RFI 144MHz 430MHz 10
41. 08NDS3 35 0 T1K 08TRS 400 0 T1K 16ND3 70 0 Analog Input Modules AC Input Modules T1F 08AD 1 75 50 see note 2 T1K 08NA 1 35 0 T1F 16AD 1 75 50 see note 2 T1K 16NA 1 70 0 T1F 08AD 2 75 50 see note 2 DC Output Modules T1F 16AD 2 75 50 see note 2 T1K 08TD1 100 200 see note 2 T1F 16RTD 150 0 T1K 08TD2 1 100 0 T1F 14THM 60 70 see note 2 T1H 08TDS 200 0 Analog Ouput Modules T1K 16TD1 200 400 see note 2 T1F 08DA 1 75 150 see note 2 T1K 16TD2 1 200 0 T1F 16DA 1 75 150 see note 2 Combination Analog Modules T1F 08DA 2 75 150 see note 2 T1F 8AD4DA 1 75 60 see note 2 T1F 16DA 2 75 150 see note 2 and 3 T1F 8AD4DA 2 75 70 see note 2 Specialty Modules and other devices see note 4 T1H CTRIO 400 0 Note 1 The TTK DEVNETS consumes 45mA 11 25 VDC from the DeviceNet System Note 2 Use T1K 01AC 24VDC auxiliary supply or external user supply Note 3 60mA plus 20mA per output loop Note 4 If any device is connected to the Controller s serial port that uses the 5VDC supply pin be sure to include the device s power consumption in your 5VDC power budget calculation Important Power Budget Note For each power supply in a system make sure the current required by the interface and I O modules does not exceed the current supplied at both 5VDC and 24VDC o m on n OO 0 oz aS aS Eo 9 67 I O Wiring and Specifications Power Budget The following example sho
42. 10V Note Apply the labels that come with the O module i e m dum 0 er SB to the I O base terminals to properly identify the base terminal points Equivalent Input Circuit Transmitter Supply Module Supply 18 30VDC 24VDC PE ie E AI AA ee See NOTE1 lt L eVO internal Module Circuitry z px eL ce Input a 3 Wire cu 6 P Voltage f L Ato D Transmitter l F Converter COM Specifications Output Channel Specifications T1F 8AD4DA 2 RevA Wiring amp Dimensions Number of Channels 4 Output Ranges 0 5V 0 10V 5V 10V Output Type single ended 1 common Resolution 12 bit 1 in 4096 Peak Output Voltage 15 VDC Load Impedance 4K ohm min Load Capacitance 0 01uF max Linearity Error end to end 2 count max 0 05096 of full scale max Conversion Settling Time 300us max full scale change Full Scale Calibration Error 12 counts max Offset Calibration Error 10V ranges 5 counts max 5V ranges 9 counts max Max Full Scale Inaccuracy 96 of full scale all errors and temp drift included 10V ranges 0 2 25 C 0 496 60 C 5V ranges 0 3 25 C 0 5 60 C Module General Specifications CPU Update Rate 12 channels per scan max Input Points Required 256 discrete pts or 8 dwords d double word 32 bit
43. 24VDC power supply available for 2 and 3 wire field devices The analog I O and DC output modules do not have direct access to the internal bussed 24 VDC Jumpers located under top cover of T1K 08ND3 and T1K 16ND3 Position jumper to set the module to sink or source current Position jumper to set the module to provide internally bussed 24VDC or if external power is to be supplied 5 Q Using Internal The diagram below shows DC input devices using internally bussed 24VDC for 24VDC Base Power Power If the module is set to sink current 24VDC power is supplied to the input module base COM terminals and OVDC is supplied to the module base V terminals If the module is set to source current 24VDC is supplied to the input module base V terminals and OVDC is supplied to the module base COM terminals and Specifications Using Internally Bussed 24VDC T1K 08ND3 T1K 16ND3 only External 24VDC Wiring Options I O Wiring and Specifications DC output and analog I O modules do not have direct access to the internally bussed 24VDC External user supplied 24 VDC power or auxiliary 24 VDC from the T1K 01AC can be applied directly to one end of the DC I O module base terminal V and COM rows and jumpered across each base as needed in a system This creates a bus row of 24VDC and a bus of OVDC power Be sure not to exceed the supply s power budget NOTE If you intend to use the I
44. 27VDC 6 27VDC 01234567 Max Inrush Current 6A for 10ms pt 20A for 10ms com 6 240VAC 6 240VAC looooooo00 V Min Load 5mA 5VDC f OFF to ON Response 15ms Commons oooSooocee o ON to OFF Response 10ms SSS RKgggs i Base Power Required 350mA 5VDC O eleleleleleloe TE A SESESBSBSBSBSBS Status Indicators Logic Side vo V 1 M Error Status Indications FU1 ON fuse 1 blown VO V1 not used with Relay 8 1 0 32 Q LEDS FU2 ON fuse 2 blown Output Modules V mm in Fuses User Replaceable 2 10A 250V common 4 pts fuse T1K FUSE 2 5 x 20 mm type Weight 110g 83 3 3 28 Equivalent Output Circuit o S Environmental Specifications MU reme Internal Module Circuitry Lo Ambient Operating 32 F to 131 F 0 C to 55 C Temperature V Y Si i Storage Temperature 4 F to 158 F 20 C to 70 C Output B m L e im Ambient Humidity 5 to 95 Non condensing l 1 FJ Atmosphere No corrosive gases The level of environ 1 7 M mental pollution 2 UL 840 1 NE ToLED O Vibration Resistance MIL STD 810C Method 514 2 10A UE ens E AC or DC 0 Shock Resistance MIL STD 810C Method 516 2 Supply EAT Side View Voltage Withstand 1500VAC 1 minute COM 6 27VDC i Insulation Resistance 500VDC 10M ohm 6040VA G VT RES EE SO EET PRE Ee AS Noise Immunity NEMA 1CS3 304 Impulse Noise 1us 1000V FCC class A Bon Derating Chart RFI 144MHz 430MHz 10W 10cm Typical Relay Life Operations at Room Temperatu
45. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 s E BO D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 DO D15 to DO 16 bit temperature data D15 is the most significant bit MSB See Notes 4 and 5 BO Channel burn out bit 1 channel thermocouple sensor burn out or thermocouple is disconnected from either input terminal 0 channel OK Unused channel bits are all 0 Specifications Wiring amp Dimensions 9 2 0 36 amp 48 1 89 T1F 8AD4DA 1 Input Channels 81 0 32 i 8 Channel Current Analog Input ojojojolojo o 9o R N A 4 Channel Current Analog Output int iv2 s iva 15 ive IN7 ING Terminator YO VEN diajajarglu A Input Chann
46. Commons User Bus 2 B ow e e e ej e e e e e e e e e e e e DIE 10 E 1M 1M 1M 1M CO CO C1 C1 2M 2M 2M 2M C2 C2 C3 C3 0 CM guru Z l EE B HFE 100 0 1W CTRIO Input Resources 10 Counter Timer 4 2 per 4 input channel group User Bus 1 1M 24VDC User Bus 2 2M OVDC 1X 2X or 4X Quadrature Up or Down Counter Edge Timer Dual y esee URS Edge Timer Pulse Catch Reset Inhibit Capture E 5 VDC 10K BN ures 100 EN 9 30 Timer Range 4 2 billion 32 bits us p voc Resolution i l Counter Range 2 1 billion 32 bits or 31 bits sign bit T1H CTRIO Output Wiring Diagrams The module has 4 optically isolated out put points pts YO YS with isolated commons C0 C3 respectively The outputs must be wired so positive cur rent flows into Cn terminal and then out of the Yn terminal 5 36VDC r CTRIO Output Resources 5 36VDC Output Wiring Schematic Pulse outputs Discrete outputs Pulse outputs 2 Channels 2 outputs per channel Discrete outputs 4 pts Resource Options Pulse Outputs pulse direction or cw ccw Profiles Trapezoid S Curve Symmetri cal S Curve Dynamic Positioning Dy n
47. Communication Protocol MODBUS RTU Slave MODBUS Connector 15 pin female D shell MODBUS Port Type RS 232C RS422 485 Station Address 1 to F7h 247 Rotary switch setting Number of I O Points Discrete Inputs 1024 Outputs 1024 Analog Inputs 64 Channels Outputs 64 Channels Communication Baud Rate 300 600 1200 2400 4800 9600 19 2k 38 4k bps Dip Switch 1 3 Set 48 1 89 0 32 Eu 9 2 0 36 1 8 1 1 UM Terminator O EE Ls Communication Data 8 bit fixed 1 Start bit 1 or 2 Stop bit Parity None Odd Even configure using Setup Tool Defaults 8 fixed 1 1 Odd Communication Time out 500ms 1s 2 5s 5s 10s 25s 60s Default 1s configure using Setup Tool RTS On Off Delay Time 0 2 5 10 50 100 500 ms Default Oms configure using Setup Tool Status Indicators RWR Green ON when power good RX Green ON when data is being received TX Green ON when data is being transmitted RUN Green ON when communicating with Master ERR Red Communication error DIAG Red I O system error Output Enable Switch Enable outputs are enable
48. F C F C calibrator is within the 5V common mode voltage range of the module connect the negative side of the differential voltage input channel to Units 0 X X the OV terminal then connect the thermocouple calibrator to the differential inputs for example Ch 3 and Ch 3 Units 1 X X Note 2 The module comes with all of the Number of Channels jumpers installed for fourteen channel operation Use the table to determine the proper settings Note 3 The module comes with all of the Input Type jumpers installed for J type thermocouple operation Use the table to determine the Voltage Conversion Units see Note 5 proper settings Voltage Conversion Units Note 4 The module comes with the Conversion Units jumpers set for magnitude plus sign with Fahrenheit units selected Jumper Magnitude 2 s All thermocouple types are converted into a direct temperature reading with one implied decimal place Negative temperatures can be repre Plus Sign Complement sented in either 2s complement or magnitude plus sign format If the temperaure is negative the most significant bit is the sign bit 2 s comple Units 0 X X ment data format may be required to correctly display bipolar data on some operator interfaces Note 5 The bipolar voltage input ranges may be converted to a 15 bit magnitude plus sign or a 16 bit 2 s complement value Units 1 X T1F 14THM Data Format Data format for each of the 14 input channnels
49. Kingdom Iceland Liechtenstein and Norway together with the EU members make up the European Economic Area EEA and all are covered by the Directives There are several Directives that apply to our products Directives may be amended or added as required e Electromagnetic Compatibility Directive EMC this Directive attempts to ensure that devices equipment and systems have the ability to function satisfactorily in their electromagnetic environment without introducing intolerable electromagnetic disturbance to anything in that environment e Machinery Safety Directive this Directive covers the safety aspects of the equipment installation etc There are several areas involved including testing standards covering both electrical noise immunity and noise generation Low Voltage Directive this Directive is safety related and covers electrical equipment that has voltage ranges of 50 1000VAC and or 75 1500VDC Battery Directive this Directive covers the production recycling and disposal of batteries Certain standards within each Directive already require mandatory compliance such as the EMC Directive which has gained the most attention and the Low Voltage Directive Ultimately we are all responsible for our various pieces of the puzzle As manufacturers we must test our products and document any test results and or installation procedures that are necessary to comply with the Directives As a machine bu
50. Sequence Dip switch selectable Baud rate 4800 38400bps select 9600 baud for operator interface default other baud rates are for updating T1K RSSS Parity odd default even Fixed settings 8 data bits 1 start bit 1 stop bit Base Power Requirement 250mA 5VDC Communication Cabling for remote I O RS 485 twisted pair Belden 9841 or equivalent General Specifications Installation Requirements must mount to right of first power supply in a slave system Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases pollution level 2 UL 840 Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA 1CS3 304 Impulse noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm Dimensions 9 2 0 36 gt 48 1 89 8 1 ili 4 Y TUN Mu Terminator O Remote I O Og O connector TE y HK BSSS D T RUN O DIAG ENABLE ES O e Q El 1234557 T P LINK OUTPUTS e Q gt 2 bi
51. Terminator I O system output by using a pull up resistor In the circuit below a Rpui up is connected from the output to the DC output circuit power input Terminator I O System DC Output P DC pwr O ove R pull up Field Device sourcing sinking Output Input Hines zi i EN sinking Y A Supply m Common in Ground Ma O D NOTE 1 DO NOT attempt to drive a heavy load gt 25 mA with this pull up method NOTE 2 Using the pull up resistor to implement a sourcing output has the effect of inverting the output point logic In other words the field device input is energized when the Terminator I O system output is OFF from a ladder logic point of view Your ladder program must comprehend this and generate an inverted output Or you may choose to cancel the effect of the inversion elsewhere such as in the field device It is important to choose the correct value of R pull up In order to do so you need to know the nominal input current to the field device I input when the input is energized If this value is not known it can be calculated as shown a typical value is 15 mA Then use l input and the voltage of the external supply to compute R pull up Then calculate the power Ppui up in watts in order to size Rpui up properly 47 c Ao om RS 0 uu o S 9 Lo Rs V input turn on input R input 2 R Y supply 0
52. Transmitter E 250 ohms Ki Converter Noise Immunity NEMA ICS3 304 r Ome weight 136g al 20mA MUS 8191 8191 Specifications T1F 8AD4DA 1 Output Channel Specifications RevA Wiring Dimensions Number of Channels 4 sink source individually configured by wiring Output Points Required 128 discrete pts or 4 dwords d double word 32 bit word Network Interface dependent Output Ranges 4 20mA Output Type single ended 1 common Resolution 12 bit 1 in 4096 Max Loop Supply 30 VDC Source Load ohms Loop Power Supply 0 400 18 30V Sink Load ohm Loop Power Supply 0 6000hm 18V 0 9000hm 24V 0 12000hm 30V Total Load Sink plus Source 6009 18V 9009 24V 12002 30V Linearity Error end to end 2 count max 0 05096 of full scale max Conversion Settling Time 400us max full scale change Full Scale Calibration Error Note source error depends upon the load from source ter minal to ground SINK 12 counts max any load SOURCE 26 counts max 400 ohm load 18 counts max 250 ohm load 12 counts max 125 ohm load Offset Calibration Error SINK 6 counts max O any load SOURCE 10 counts max 400 ohm load 8 counts max 250 ohm load 6 counts max 125 ohm load Max Full Scale Inaccuracy of fu
53. co Co C1 C1 2M 2M 2M 2M C2 C2 C3 C3 L User Bus Terminals no internal connection to CTRIO 5 36VDC Stepper Servo Drive Wiring Example Input Output Channels 5 36VDC Opto Power 7 5 36VDC User Bus 1 CO 24VDC User Bus 2 Y1 OVDC Step Amplifier S Opto Power 8 Direction or CCW S Pulse or CW Specifications T1K 08B 1 I O Module Base Dimensions Screwdriver Blade Size 0 5mm x 3mm Specification T1K 08B T1K 08B 1 Terminal Type Screw type spring clamp type Recommended 1 77 3 54 Ib inch Torque 0 2 0 4 Nm Recommended 0 02in x 0 125in push in on clamp using screwdriver blade size 0 016x0 079 in to 0 032 x0 16 in 0 4mmx2mm to 0 8mmx4mm Wire Gauge Size solid conductor 25 12AWG stranded conductor 26 12AWG solid conductor 25 14AWG stranded conductor 26 14AWG Weight 135g 125g Twist conductors before
54. e oo 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NI B 1 CS PE G HY GK HG GH E A RTD Returns o lejojojojejojelol olololojojo RTD Commons Note 1 NOTES 1 The three wires connecting the RTD to the module must be the same type and length Do not use the shield or drain wire for the third connection 2 If an RTD sensor has four wires the plus sense wire should be left unconnected as shown Equivalent Input Circuit Internal Module Circuitry 200 uA Current Source Ret Adj SISISNSNSSSSSSSSSNSISS DA 0 32 IN ee mm in lt 83 3 3 28 gt O Oo bu View mm in 4 yams Bojeuy Ato D Converter 200 uA Current Source
55. e Me ESTAS ASS 7 N ON to OFF Response 2 8ms Typ 4ms vo V1 v2 v3 8 1 0 32 Y O O Base Power Required 70mA 5VDC VO V3 supply 24VDC or M um OVDC if Internal Power Status Indicators Logic Side Jumper is selected mm in Weight 120g ccn Jumper Selection External Power Environmental Specifications C Sink Module Equivalent Input Circuit Ambient Operating 32 F to 131 F 0 C to 55 C MODULE ExtemallDoWwets ap tere es pia Sa te A ice op ale ttl pee tease v0 V3 Internal Module Circuitr d Po u ICUI Storage Temperature 4 F to 158 F 20 C to 70 C SOURCE O O DO OO 0 0 OOO INT Input y L Ambient Humidity 5 to 95 Non condensing SINK BN EXT e S n ae dE E EL 3 Aimosphere No corrosive gases The level of environ L i E i To LED mental pollution 2 UL 840 i3 Vibration Resist MIL STD 810C Method 514 2 Source Module Sink ae de l 177 i ibration Resistance Metho j i A MODULE External Power i COM Optical Isolato i Shock Resistance MIL STD 810C Method 516 2 S D E E Voltage Withstand OACI SOURCE Et OOOOOCOO 0O ONT ps ource y oltage Withstan 1 minute 12 24 VDC Insulation Resistance 500VDC 10M ohm SINK oO Oo EXT Noise Immunity NEMA ICS3 304 Impulse NoiSe tus 1009 Y MODULE Internal Power MODULE DT Emp z lt RRR RFI 144MHz 430MHz 10W 10cm RA Agency Approvals UL CE FCC class A SK 0O O O O O O O O O O Exr SINK OOOOO0000J IEXT oe mw uM ME e M ee A Points Derating Cha
56. earth one side of all control and power circuits and to earth the braid of screened cables e Input power cables must be externally fused and have an externally mounted switch or circuit breaker preferably mounted near the Terminator I O system e When needed carefully clean the outside plastic case of Terminator I O components using a dry cloth e Only use replacement parts supplied by Automationdirect com or its agents e Cables whether shielded or not MUST be enclosed within earthed metal conduit or other metallic trunking when outside the Terminator I O enclosure e This is a Class A product and it may cause radio interference in certain environments The user may need to provide shielding or other measures to eliminate the interference
57. eseeeeeeee IRI III 4 4 Table of Contents Analog Input Module Memory Map eseeeeeeeeee I IRI nnn 4 5 T1F 14THM and T1F 16RTD Channel Burnout Bit lisse 4 7 Analog Input Module Resolution 00 cece cece eee ee eee eee eee eee eee eens 4 10 Input Module Resolution 2 on et ERR RR RR di o RR RE dst 4 10 Ghannel Bata Bis see xa trop eae ES etai ox I Aw bene EO ceE A PU SUE Raa S RE OE 4 10 Analog and Digital Value Conversions sssesessseseseessee eh 4 11 Analog Output Module Memory Map sseeseeeee RII eens 4 12 Analog Output Module Control Byte 0 cece eee eee eee eens 4 23 Analog Output Module Resolution 0 00 ce eee eee I nnn nn 4 24 Ouput Module Resolution ares vind red v aaa Rx MEE a ia iaa 4 24 Channel Data BIS cr s rid A EAS ae t uh SA RA ERRATA raid 4 24 Analog and Digital Value Conversions lssssssssessee eh 4 25 Appendix A European Union Directives CE European Union EU Directives sie sen vce re eee o a ee ee ee A 2 Member GountnesS 12 0 E I CREER RE eae RO cee RC CR e e RACE Ro Fe ee ee ae RR RD A 2 Applicable Directives ced ek Rr Saeed ase ee eke eee deine eed ee dee eed A 2 Compliance PEE A 2 special installation Manual ou ies A teat tenia IEEE ct A 3 Other Sources of Information o c uu aea centre an ae Pol eae RI eee ee eke ed eed A 3 Basic EMC Installation Guidelines ooocoocoocccnncn II A 4 ENCIO
58. low humidity environments Power the base power supply specifications Specification AC Power Supply DC Power Supply Part Numbers T1K 01AC T1K 01DC Input Voltage Range 110 220VAC 85 264VAC 50 60Hz 47 63Hz with less than 10 ripple 12 24VDC 10 8 26 4VDC Maximum Inrush Current 20A 10A Maximum Power 50 VA 20W Voltage Withstand dielectric 1 minute 1500 VAC between primary secondary field ground Insulation Resistance gt 10M ohm at 500 VDC Auxiliary 24 VDC Output 20 28 VDC 10 ripple max None 300 mA A max of 500 mA 24VDC can be achieved if the 5VDC power budget rat ing of 2000mA is reduced to 1500mA See power budget section The power source must be capable of supplying voltage and current complying with Agency Approvals Some applications require agency approvals Typical agency approvals which your application may require are e UL Underwriters Laboratories Inc e CSA Canadian Standards Association e FM Factory Mutual Research Corporation CUL Canadian Underwriters Laboratories Inc Installation and Wiring Assembling the Components Assembling the 1 O Modules and Bases Insert Module into Base 1 Pull base arm back to allow space for module to enter base 2 Align module slides with base track 3 Press module firmly into base go oE os 85 RE oq Mounting the Components
59. mm in 1 O Modules 8 pt 16 pt E 89 3 5 TeiminatonW 0 T1K 08ND 2 LM uos Tenmineton T1K 16TD1 j 24V FUI FU3 FU2 FU4 eo eee 600 80 3 15 CQ JC NODOS IIS SISI NINIVININININID NININININININININININININININGDY wa a mm in mm in Installation and Wiring EM Panel Mounting It is important to design your panel properly to help ensure that the Terminator I O and Layout products operate within their environmental and electrical limits The system installation should comply with all appropriate electrical codes and standards It is important that the system also conforms to the operating standards for the application to insure proper performance as ou So zm Z0 gt Zo 2 m Ca ventilation 2 f you place more than one unit in a cabinet there should be a minimum of 7 2 183mm between them 3 Provide a minimum clearance of 2 50mm between the units and all sides of the cabinet There should also be at least 1 2 30mm of clearance between the base and any wiring ducts Temperature Probe Note provide a minimum of 2 50mm clearance between the panel door or qu devices mounted in the panel door and the nearest Terminator Component Pane Star Washers Ground Braid Copper Lugs Panel Ground Panel or Terminal Single Point Ground Earth Gr
60. most up to date information Other Sources of Although the EMC Directive gets the most attention other basic Directives such as Information the Machinery Directive and the Low Voltage Directive also place restrictions on the control panel builder Because of these additional requirements it is recommended that the following publications be purchased and used as guidelines e BSI publication TH 42073 February 1996 covers the safety and electrical aspects of the Machinery Directive e EN 60204 1 1992 General electrical requirements for machinery including Low Voltage and EMC considerations m ce 2 10 52 EE lt oO gt n EZE European Union Directives e IEC 1000 5 2 EMC earthing and cabling requirements e IEC 1000 5 1 EMC general considerations It may be possible for you to obtain this information locally however the official source of applicable Directives and related standards is The Office for Official Publications of the European Communities L 2985 Luxembourg quickest contact is via the World Wide Web at www euro op eu int Another source is Global Engineering Documents www global ihs com Basic EMC Installation Guidelines Enclosures The following diagram illustrates good engineering practices supporting the requirements of the Machinery and Low Voltage Directives House all control equipment in an industry standard lockable steel enclosure and use metallic conduit for wire runs and cables The diagram
61. on side of unit e oo Q ii E d T1K MODBUS RJ 12 H serial port cow PULL TO UNLOCK 2 ee _ ae ress Switches Oy mm in MODBUS Port Pin Out TIK MODBUS DIP Switch Settings SW 6 Maintenance 7 HT W 1 3 MODBUS Port Baud Rat Pin Signal Definition SW 1 3 MODBUS Port Baud Date Port Baud Rate 1 5V 5 VDC Baud Rate swi1 sw2 sw3 Baud Rate SW6 2 TXD Transmit Data RS 232C 300 bps OFE DEN ERE venu DSi OFF 3 RXD Receive Data RS 232C 600 bps ON OFF SER 19200 bps ON 4 RTS Request to Send RS 232C 1200 bps OFF ON OFF SW 7 MODBUS RTU 5 CTS _ Clear to Send RS 232C 2400 bps ON ON OFF Addressing Mode 6 RXD Receive Data RS 422 4800 bps OFF OFF ON Mode SW7 7 0V Logic Ground 9600 bps ON OFF n HP BEE 8 OV Logic Ground 19200 bps OFF ON ON DirectLogi ON 9 TXD Transmit Data RS 422 48400 ON ON ON 10 TXD Transmit Data RS 422 Um ETT SW8 nisi els 11 RTS Request to Send RS 422 SW 4 Communication Setting Mode Enable Disable 12 RTS Request to Send RS 422 Default Mode OFF RTS CTS swe 13 RXD Receive Data RS 422 Option Mode see TTK MODBUS Manual ON Disable OFF 14 CTS Clear to Send RS 422 SW 5 Hold Outputs Enable ON 15 CTS Clear to Send RS 422 ipiis SWE eisa Turn Off OFF Serial Port Pin out we ON d MODBUS port Default Mode Baud Rate Pin Signal Definition Communication Data 8 Bit ics l RJ12 port RJ12 plug SW4 Comm Setting on cable 1 OV Start Bit 1 bit owe iB 2 5V Stop Bit
62. os 5 36VDC 000000000009 Commons EL SS SSSSSS SSS SSS a ojojojlojojololololojlojlolojojo lo JU ASES GGG GG VSP 9 9 9oQ9 r eT A E A E MICRO OM JU T O T AR ee XIOXI Moa FATE a 69 9999999969999 E I AIT VIII XI TXT YOY YT 5 O O 8 1 0 32 USER BUS 1 USER BUS 2 83 3 3 28 mm in ojojojojojoj ojoj e ojojejo ojo a No connection Eight User Bus 1 terminals bussed together a for distribution same for eight User Bus 2 terminals Ib EX AE Equivalent Output Circuit Side View Sourcing High Side Switching Internal Module Circuitry Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm Sinking Low Side Switching Internal Module Circuitry Agency Approvals UL CE FCC class A Isolated COM DC L e P S NN __ all ees Y ti 3 L Ei i Opto Isolator Out 5 36VDC 5 86VDC AY o LED Isolated DC T P S Opto Isolator Specifications T1K 16TD1 DC Output Rev A Wiring
63. product and company names may be trademarked and are the sole property of their respective owners AutomationDirect disclaims any proprietary interest in the marks and names of others Copyright 2004 Automationdirect com Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated AutomationDirect retains the exclusive rights to all information included in this document AVERTISSEMENT Nous vous remercions d avoir achet l quipement d automatisation de Automationdirect com en faisant des affaires comme AutomationDirect Nous tenons ce que votre nouvel quipement d automatisation DirectLOGIC fonctionne en toute s curit Toute personne qui installe ou utilise cet quipement doit lire la pr sente publication et toutes les autres publications pertinentes avant de l installer ou de l utiliser Afin de r duire au minimum le risque d ventuels probl mes de s curit vous devez respecter tous les codes locaux et nationaux applicables r gissant l installation et le fonctionnement de votre quipement Ces codes diff rent d une r gion l autre et habituellement voluent au fil du temps Il vous incombe de d terminer les codes respecter et de vous assurer que l quipement l installation et le fonctionnement sont conformes aux exigences de la version la plus r cente de ces codes Vous d
64. standard for residential commercial and light industry EN50082 2 Generic immunity standard for industrial environment Low Voltage Directive Standards Applicable to PLCs and Terminator I O EN61010 1 Safety requirements for electrical equipment for measurement control and laboratory use e Product Specific Standard for PLCs and Terminator I O EN61131 2 Programmable controllers equipment requirements and tests This standard replaces the above generic standards for immunity and safety However the generic emissions standards must still be used in conjunction with the following standards EN 61000 3 2 Harmonics EN 61000 3 2 Fluctuations Automationdirect com is currently in the process of changing their testing procedures from the generic standards to the product specific standard so that all new products will be tested to standard EN61131 2 Check our catalog or website for updated information Special Installation The installation requirements to comply with the requirements of the Machinery Manual Directive EMC Directive and Low Voltage Directive are slightly more complex than the normal installation requirements found in the United States To help with this we have published a special manual which you can download from our website www automationdirect com e DA EU M EU Installation Manual that covers special installation requirements to meet the EU Directive requirements Download this manual to obtain the
65. the PC based control software you may be using We strive to make our manuals the best in the industry We rely on your feedback to let us know if we are reaching our goal If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call us at 770 844 4200 Our technical support group is glad to work with you in answering your questions They are available weekdays from 9 00 a m to 6 00 p m Eastern Time We encourage you to visit our site on the worldwide web where you can find technical and nontechnical information about our products and our company http www automationdirect com If you have a comment or question about any of our products services or manuals please fill out and return the Suggestions card that was shipped with this manual Getting Started BEN Conventions Used O m When you see the notepad icon in the left hand margin the paragraph to its 2 immediate right will be a special note o The word NOTE in boldface will mark the beginning of the text v amp When you see the exclamation mark icon in the left hand margin the paragraph to y E its immediate right will be a warning This information could prevent injury loss of Lom property or even death in extreme cases The word WARNING in boldface will mark the beginning of the text Key Topics for The beginning of each chapter will list t
66. the power supply commons are connected y Input Signal Ranges ll 0 5V 0 10V 5 to 5V 10 to 10V a 22 DCN 19 a dual OD LJ side View mm in ov ov ov J ov jJ 5V 10V 0 4095 0 8191 4095 4095 8192 8191 A Equivalent Input Circuit Transmitter Supply Module Supply 18 30VDC 24VDC EL E A O See NOTE 1 lt pVO V1 Internal Module Circuitry 1 V2 V3 3 3 Wire s a Voltage L Ato D Transmitter i Converter e COM Specifications Wiring amp Dimensions 9 2 0 36 gt lt 48 1 89 gt T1F 08DA 1 8 Channel Current Analog Output Output Points 81 0 32 Rev B o O O O O O O O F O Number of Channels 8 ol1lal3l4i5 6 7 Terminator YO Output Ranges 0 20mA 4 20mA O 0U 0 0 0 0 0 3 Output Type single ended 1 common H g Resolution 12 bit 1 in 4096 S Max Loop Supply 30 VDC Commons not isolated l 3 Peak Output Voltage 30 VDC E Load O 2j2j j2j2 2 2 9 1 e 7 E lo COM 0 COM 1 01234
67. voltage across the contacts when open and the current through them when closed If the load supply is AC then convert the current and voltage values to peak values Now you are ready to calculate values for R and C according to the formulas ie V 50 R Q ___ where x 1 10 10x V C uF C minimum 0 001 uF the voltage rating of C must be V non polarized R minimum 0 5 Q 1 2 W tolerance is 5 For example suppose a relay contact drives a load at 120VAC 1 2 A Since this example has an AC power source first calculate the peak values Ipeak rms X 1 414 0 5 x 1 414 0 707 Amperes Vpeak Vrms X 1 414 120 x 1 414 169 7 Volts Now finding the values of R and C i 0 707 C uF 0 05 uF voltage rating 170 Volts 10 10 V 50 R Q wherex 1 10 x1 V 50 169 7 x 1 1 29 R Q zz 262 1 2 W 5 169 7 10x 0 707 If the contact is switching a DC inductive load add a diode across the load as near to load coil as possible When the load is energized the diode is reverse biased high impedance When the load is turned off energy stored in its coil is released in the form of a negative going voltage spike At this moment the diode is forward biased low impedance and shunts the energy to ground This protects the relay contacts from the high voltage arc that would occur as the contacts are opening For best results follow these guidelines in u
68. 1 bit ei Hold Outputs M 3 RAD Parity Bit Odd SW7 Address Mode 2 r 4 TXD Communication Time Out 1s SW8 RTS CTS m iue RTS ON Delay ie 0 ms Enri BG RTS OFF Delay Time 0 ms Maintenance Port Baud Rate Specifications T1K RSSS Remote I O Base Controller Module Type non intelligent slave Protocol SM NET RM NET Station Address 1t031 1107 set by rotary switches set by rotary switches Number of Masters Check PLC CPU remote Master module per PLC CPU remote I O specifications Max Slave I O Points per PLC CPU Baud Rate Baud rate Distance Baud rate Distance Communication Distance 19 2kbps 1 2Km 19 2kbps 1 2Km set by DIP switches 38 4kbps 1 2Km 38 4kbps 1 2Km 153 6kbps 600m 307 2kbps 300m 614 4kbps 100m LED Indicators RUN On when communication is active DIAG On when a slave hardware failure error oc curs I O Fast Blink I O error 250ms on off time Slow Blink I O configuration error while outputs are enabled 500ms on off time Continuous ON I O and configuration error LINK On when a communication error occurs Output Enable Switch Enable outputs are enabled Disable outputs are disabled Communications Port active in SM NET only RJ12 RS232C K
69. 25 T1H EBC100 Base Controller 1 1 i ice ll Irem eee eee 3 26 TIK DEVNETS Base Controller 2 sonos PEE RR Ra p xcd eaux eee bui serais 3 27 TIK MODBUS Base Controller 220220004 eee ies e RR KTEEURETAETER PENES 3 28 T1K RSSS Remote I O Base Controller 00 ccc eee eee eee eee e eee 3 29 TIH PBC Base Controller 1 222555 2ax cR RR Rub ae eyed fede YRILEER e e TAREA 3 30 TIKSO8ND3 DG Input si a osa 3 31 TIK 16ND3 DC WNDU ined hte eae o 3 32 TIK 0S8NA T AC IDDUL ioo ed hee eee RE A AES AA A REDE 3 33 TIK 16NA 1 AG InDUE git tee tee eee DRE ieee tee eleva ete eyes iR Ea ERES 3 34 TIK 0GIDT DG OUIDUD ze eek eu roe e eei noe RR xD na See Rs t ee usu nce T eek ae dn 3 35 TIK 08TD2 1 DG Output v ios II kx RV ERE EIER ERE E RAD AFER RIBERA Gees ee 3 36 T1H 08TDS Isolated DC Output ooccococcccncc n nnn nn nnn 3 37 TIK IGTDT DG OUIDUE 2000 Ent Ea ER IR a ace od aid e 3 38 TIK 16ID2 1 DC OUIDUT onn tro uer ERE E AAA 3 39 TIKS0STA AG OUIDUEL ee Er re ta Rcx ncn trace c ln prse is n ntu ce cbe ne Cn 3 40 TIK IGTA AG OUIDUE ostia he eta eresk EE EEE E ME a EE aa a aera oma SMS ness 3 41 TIK 08TAS AG OUfDUE 2205 deci ia ceca aita iq RE Rid RP AR RRTRISTRIBAAR D RTATRETAR 3 42 T1K 08TR Relay Output 40 ii A te ova Sek ea ue decl ux deed uds 3 43 TIK 16TR Relay Output ca A A 3 44 TIK OS TRS Relay OuUlput ui il A XE A A A ERES 3 45 T1F 08AD 1 8 Channel Current Analog Input 2 0 cece eee eee eee eee 3 46 T1F 08AD 2 8 Chann
70. 3 28 O B e View V Specifications T1K 16TA AC Output Rev B Wiring amp Dimensions Outputs Per Module 16 Commons Per Module 4 4 pts common isolated Operating Voltage Range 17 240 VAC 47 63Hz Output Voltage Range 15 264 VAC 47 63Hz min max Max Load Current 1A pt 4A common subject to derating ON Voltage Drop 1 5VAC gt 50mA 4 0VAC lt 50mA Max Leakage Current 4mA 9 264 VAC Max Inrush Current 10A for 10ms Min Load 10mA OFF to ON Response lt 1ms ON to OFF Response 1ms 1 2 cycle Base Power Required 450mA 5VDC Status Indicators Logic Side Error Status Indications LEDS FU1 FU2 ON fuse 1 or 2 blown FU3 FU4 ON fuse 3 or 4 blown Fuses User Replaceable T1K FUSE 2 4 10A 250V common 4 pts fuse 5 x 20 mm type Weight 190g Environmental Specifications Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm
71. 31 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Relative Humidity 5 95 non condensing Environmental Air No corrosive gases pollution level 2 UL840 Vibration MIL STD 810C Method 514 2 Shock MIL STD 810C Method 516 2 Noise Immunity NEMA 1CS3 304 Impulse noise 1s 1000V FCC class A RFI 145MHz 435MHz 10W 10cm Manufacturer Host Automation Products T1H PBC port pin out 3 RxD TxD P 5 DGND 6 vP RxD TxD N RxD TxD P 3 pano ve RxD TxD N Shield lt b Use Belden Profibus 3079A Cable or Siemens 6XV1 830 0AH10 Serial Config Port RJ12 plug on cable Serial Port Pin Descriptions Use for firmware upgrades only 1 ov Power connection GND 2 5V Power connection 3 RXD Receive Data RS232C 4 TXD Transmit Data RS232C apt 5 RTS Request to Send cp 6 CTS _ Clear to Send 123456 Specifications T1K 08ND3 DC Input Wiring amp Dimensions Inputs Per Module 8 sink source Commons Per Module ext power 2 isolated 4 pts com int power 2 all 8 pts internally connected Operating Voltage Range 12 24 VDC Input Voltage Range 10 8 26 4 VDC min max Peak Voltage 30 VDC Input Current Typical 4mA 9 12 VDC 8 5mA 24 VDC Input Impedance 2 8 K ohm
72. 32 Bytes GE Output Data Channel 1 Module Control Byte Output Data Channel 2 When using the T1F 08DA x module in an Appendix E in the Ethernet module configuration infor mation Output Data Channel 6 Output Data Channel 7 Note Cc oe rem es TO Qo sao gt od O gt Jo 5S od o er en lt Output Data Channel 8 I O Memory Map and Analog Module Resolution Memory Map of 8 Channel Analog Output Module Decimal Bit 07 06 05 04 03 02 01 00 Octal Bit 07 06 05 04 03 02 01 00 ms Not Used Read Byte 1 Analog Value Channel 1 Write Byte 1 Analog Value Channel 1 Write Byte 2 not used Byte3 Module Control Byte Write Byte 4 Analog Value Channel 2 Write Byte 5 Analog Value Channel 2 Write Byte 6 not used Byte7 reserved for future use Byte8 Analog Value Channel 3 Write Byte 9 Analog Value Channel 3 Write Byte 10 not used Byte11 reserved for future use Byte12 Analog Value Channel 4 Write Byte 13 Analog Value Channel 4 Write Byte 14 not used Byte15 reserved for future use Byte16 Analog Value Channel 5 Write Byte 17 Analog Value Channel 5 Write Byte 18 used not Byte19 reserved for future use Byte20 Analog Value Channel 6 Write Byte 21 Analog Value Channel 6 Write Byte 22 not used Byte23 reserved for future use By
73. 567 Max Load Ohm Power 620 18V 910 24V 1200 30V uP 0000000 J Supply DJo 0po o 0 0 0 Y Min Load ohm Power 0 24V 350 30V 40 C 606006009 5 Supply 250 24V 600 30V 60 C TET 15 n 999999G998 S Kx Linearity Error end to end 2 count max LO 0 050 of full scale max Loop Supply lie oJolo ejelaje SIS Conversion Settling Time 400us max full scale change d S x vi tee Module Supply m 8 1 0 32 O Full Scale Calibration Error 12 counts max 2AVDC Note V1 internally connected Y mm in Offset Calibration Error 0 20mA 5 counts max to Commons 4 20mA 6 counts max o NOTES 83 3 3 28 A T couracy ys Temperat a Send al change 1 Shields should be connected to the OV terminal of the module or the OV of lt gt the power supply A Max Full Scale Inaccuracy 0 2 9 25 C 2 Unused current outputs should remain open no connections for minimum 9 of full scale 0 4 60 C power consumption all errors included Master Update Rate 8 channels per scan max Output Signal Ranges Output Points Required 256 disctete pts or 8 dwords 4 ba d double word 32 bit word 0 20mA ee se Network Interface dependent 20mA HR 20mA Base Power Required 75mA 5VDC bo Side Vi i External Power Supply 21 6 26 4VDC 150mA class 2 ama ide View mm in OmA Operating Temperature 0 to 60 C 32 to 140 F 0 4095 E 4035 Storage Temperature 20 to 70 C 4 to 158
74. 7 _ py P ouu oO S pull up Rinput pull up input pullup Of course the easiest way to drive a sinking input field device as shown below is to use a DC sourcing output module The Darlington NPN stage will have about 1 5 V ON state saturation but this is not a problem with low current solid state loads Terminator I O DC Sourcing Output DC pwr Common 0 Field Device R input Output sourcing Input p n ERG Y pus ak Supply Ground I O Wiring and Specifications Relay Output Several output modules in the Terminator I O family feature relay outputs Guidelines T1K O08TR T1K 16TR and T1K O8TRS Relays are best for the following applications e Loads that require higher currents than the solid state outputs can deliver e Cost sensitive applications e Some output channels need isolation from other outputs such as when some loads require different voltages than other loads Some applications in which NOT to use relays e Loads that require currents under 10 mA Loads which must be switched at high speed or heavy duty cycle Relay output module contacts are Relay with Form A contacts availabe in Form A type or SPST single pole single throw normally open 1 Some relay output module s relays share common terminals which connect to the 077 6 wiper contact in each relay of the bank Other relay modules have relays which are completely isol
75. 9 Analog Value Channel 3 Write Byte 10 not used Byte11 reserved for future use Byte12 Analog Value Channel 4 Write Byte 13 Analog Value Channel 4 Write Byte 14 not used Byte15 reserved for future use Byte16 I O Memory Map and Analog Module Resolution Analog Output Module Control Byte Channel 1 Memory Map of 8 amp 16 Channel Analog Output Module Decimal Bit 07 06 05 04 03 02 01 00 Octal Bit 07 06 05 04 03 02 01 00 see Analog Value Channel 1 Write Byte 1 Analog Value Channel 1 Write Byte 2 not used Byte3 C Module Control Byte Write Byte 4 Module Control Byte of 8 amp 16 Channel Analog Output Module Decimal Bit 31 30 29 28 27 26 25 24 Octal Bit 37 36 35 34 33 32 31 30 Outputs Enable Bit 24 0 All outputs OFF Write 1 All outputs Enabled Unipolar Bipolar Bit 25 0 Unipolar selected Write Read Write gt ml 1 Bipolar selected 25 5V 10V Range Qez Bit 26 0 5V range Write 52 1 10V range 25 0 20mA 4 20mA Range os Bit 27 0 0 20mA range Write DS 1 4 20mA range e Bit 28 31 Reserved for system use Sa 9 4 22 I O Memory Map and Analog Module Resolution Analog Output Module Resolution Ouput Module Since the module has 12 bit resolution the analo
76. By Smallest Detectable H L Change zx 10V 20 V 16383 1 22 mV 5V 10 V 8191 1 22 mV 0 to 5V 5V 4095 1 22 mV 0 to 10V 10 V 8191 1 22 mV 0 to 20mA 20 mA 8191 2 44 uA 4 to 20mA 16 mA 8191 1638 2 44 uA 20mA 40 mA 16383 2 44 uA Sometimes it is helpful to be able to quickly convert between the signal levels and the digital values This is especially useful during machine startup or troubleshooting The following table provides formulas to make this conversion Resolution easier Range If you know the digital value If you know the signal level 10V to 10V a BD 49 D BIBT A 10 5V to 5V a 10D _ 5 D S09 A 5 0 to 5V m D D E A 0 to 10V A 10D D 8131 a 0 to 20mA A 200 D 2 a 4 to 20mA A 80 D 8333 a O mA 20D _ 20 D Bla 20 For example if you are using the 10V to 10V range and you have measured the signal at 6V you would use the following formula to determine the digital value that should be stored in the V memory location that contains the data _ 8191 D 6V 10 D 409 55 16 D 6552 npon Bojyeuy O oO 5 9 DS z je jo o on uolnjosey ES I O Memory Map and Analog Module Resolution Analog Output Module Memory Map 8 Channel Analog Ouput Module T1F 08DA x Image Table Mapping Intput Size Module Image Read 0 Byte gt Inputs N A Output Size Write 2 to
77. E Ambient Temperature C F Side View Equivalent Input Circuit LE Internal Module Cicuiry V ay Input Ela A L To LED O Specifications T1K 16NA 1 AC Input Wiring amp Dimensions Inputs Per Module 16 Commons Per Module 4 4 pts common isolated OperatingVoltage Range 90 120VAC 47 63Hz Input Voltage Range 80 132VAC 47 63Hz min max Input Current 8mA 9 100VAC 50Hz 10mA 100VAC 60Hz 12mA 9 132VAC 50Hz 15mA 132VAC 60Hz Input Impedance 14K ohm 9 50Hz 12K ohm 60Hz ON Current Voltage gt 6mA 9 75VAC OFF Current Voltage 2mA 20VAC OFF to ON Response 40ms ON to OFF Response 40ms Base Power Required 70mA 5 VDC Status Indicators Logic Side Weight 120g Environmental Specifications Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm A
78. F Equivalent Output Circuit Relative Humidity 5 to 95 non condensing Loop Supply Module Supply Environmental Air No corrosive gases permitted 18 30VDC ie ci 24VDC Vibration MIL STD 810C 514 2 mL WD gt RO ate Wha fe VOCE See Note 1 E n L eV Internal Module Circuitry Shock MIL STD 810C 516 2 l ov Noise Immunity NEMA ICS3 304 sea Output Current sinking Weight 145g typical DtoA max allowable output power dissipation For example at 60 C f Converter and 24VDC there must be a load of at least 250 ohms on the output Note This module requires software setup via the Mod circuit Smaller loads will damage the analog output circuit ule Control Byte Refer to the Memory Map Chapterin COM the T1K INST M Installation and I O Manual 277777 Specifications T1F 08DA 2 8 Channel Voltage Analog Output Rev B Number of Channels 8 Output Ranges 0 5V 0 10V 5V 10V Output Type single ended 1 common Resolution 12 bit 1 in 4096 Peak Output Voltage 15 VDC Load Impedance 4K ohm min Load Capacitance 0 01uF max Linearity Error end to end 2 count max 0 05096 of full scale max Conversion Settling Time 100us max full scale change Full Scale Calibration Error 12 counts max Offset Calibration Error 10V ranges 6 counts max 5V ranges 11 counts max Accuracy vs Temperature 50 ppm
79. F 14THM and NOTE The T1F 14THM can be configured for Magnitude plus sign bit or 2 s npon Bojyeuy O 0 3 e a z je jo o Q uonnjosay T1F 16RTD complement data format The T1F 16RTD processes negative temperatures in Channel 2 s Complement format only See the Module Data Sheets in chapter 3 for Burnout Bit configuration information Channel Burnout bit MSB LSB 33222222222211111111119876543210 1098 765432109876543210 e oe OCH 25 TO Qo sax gt 0 O 2 To 5S od o Ca en lt I O Memory Map and Analog Module Resolution Memory Map of 16 Channel Analog Input Module Decimal Bit 07 06 05 04 03 02 01 00 Octal Bit 07 06 05 04 03 02 01 00 s Analog Value Channel 1 Read Byte 1 Analog Value Channel 1 Read Byte 2 not used Byte3 reserved for future use Byte4 Analog Value Channel 2 Read Byte 5 Analog Value Channel 2 Read Byte 6 not used Byte7 reserved for future use Byte8 Analog Value Channel 3 Read Byte 9 Analog Value Channel 3 Read Byte 10 not used Byte11 reserved for future use Byte12 Analog Value Channel 4 Read Byte 13 Analog Value Channel 4 Read Byte 14 not used Byte15 reserved for future use Byte16 Analog Value Channel 5 Read Byte 17 Analog Value C
80. FROMA 4 20mA 1638 8191 counts ast mode suppertecdn MOGUES EA Re A 8191 8191 hardware version B or later Specifications Rev B T1F 08AD 2 8 Channel Voltage Analog Input Wiring amp Dimensions Number of Channels 8 single ended 1 common Input Ranges 0 5V 0 10V 5V 10V Resolution 14 bit 13 bit plus sign bit Frequency Response 3db 500Hz 20db decade Input Resistance 200K ohm min Absolute Max Ratings Fault Protected Input 130V rms or 100VDC Conversion Time Default Normal Mode Normal Mode 5ms per channel Fast Mode 0 5ms per channel Linearity Error 2 count max Input Stability 1 count Calibration Full Scale Error 8 counts max Calibration Offset Error 2 counts max Max Full Scale Inaccuracy of full scale all errors included 0 08 25 C 0 26 60 C Master Update Rate 8 channels per scan max Input Points Required 256 discrete pts or 8 dwords d double word 32 bit word Network Interface dependent Base Power Required 75mA 5VDC External Power Supply 18 30 VDC 50mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Accuracy vs Temperature 50 ppm C max full scale Relative Humidity 5 to 95 non condensing
81. L RR 1 System shown above The first power supply powers the base controller and the two I O modules to its right The second power supply powers the the two modules to its right and the five I O modules on the first local expansion base When a T1K 05CBL RR 1 is used the expansion I O assignments are from right to left reversed A power supply cannot be used on a base that is connected to a system by a T1K 05CBL RR 1 This is only an exam ple and the power budget requirements vary depending on the I O modules used ESA Installation and Wiring Power Supply Wiring Guidelines Power Wiring The diagram below shows the terminal connections located on the Terminator I O AC and DC power supplies The table below shows the wire guage size and recommended torque for the power supply screw terminals cum NOTE You can connect either a 110 VAC or 220 VAC supply to the AC terminals Special wiring or jumpers are not required as with some of the other DirectLOGIC products v SE RE s S o c 789 Es Yj ESA IN 110 220 VAC Terminal Strip 12 24 VDC Terminal Strip 95 240V na OL aW o acy SS TS THEN Laci L S Zay S ta S LG gt S BLATO A S G S S O EH TIK 01DC T1K 01AC Power Supply T1K 01AC T1K 01DC Wire Guage Solid 24 12 AWG Solid 24 12 AWG Stranded 24 12 AWG Stranded 24 12 A
82. MA Output Type Relay Form A SPST normally open E Terminator YO Commons Per Module 8 1 pt common isolated Output Points V Operating Voltage Range 6 240 VAC 47 63Hz 6 27 VDC elelelere e le e e elele ele e Fuses located DE ORE Re ur 3 Output Voltage Range 5 264 VAC 47 63Hz min max under top cover TNA x A A S TM 5 30 VDC min max ir o Max Load Current 7A pt subject to derating E a Max Leakage Current 0 1mA 264 VAC A A gt b E Max Inrush Current 8A for 10ms elelelelelele O O O O O O O O O O O O O O O O i C0 C1 C2 C B NU LO GU 0 7 D 7 D D SESS SESS 3 ON to OFF Response lt 10ms s Lu Commons 6 240VAC j SISISNSSSSSSSSNSNSISS E Base Power Required 400mA 5VDC example 6 27VDC SISNSSSSISSSSSISISISISM Status Indicators Logic Side e ay oo oe ojo oe eje oe 81 0 32 0 7 i l or Error Status Indications FU1 FU2 ON fuse 1 or 2 blown Note VO V3 not used on Relay Output Modules Y LEDS FU3 FU4 ON fuse 3 or 4 blown FU5 FU6 ON fuse 5 or 6 blown FU7 FU8 ON fuse 7 or 8 blown mm in TKRFUSES NGS10SOCCOp C Ph S9 Equivalent Output Circuit NN Weight D UN A TP AR a E EA Internal Module Circuitry O Environmental Specifications abere dU 32 F to 131 F 0 C to 55 C L M V i Storage Temperature 4 F to 158 F 20 C to 70 C eee li Ambient Humidity 5 to 95 Non condensing To LED 5 Atmosphere No corrosive gases The level of environ m
83. N A EO 22 O e Output Size IG en c Memory Map of 16 Point Discrete Input Modules Decimal Bit 07 06 05 04 03 02 01 00 Octal Bit 07 06 05 04 03 02 01 00 Not Used Read Byte 1 Y7 Ye Y5 YA Y3 Y2 Y1 YO Write Byte 1 Y17 Y16 Y15 Y14 Y13 Y12 Y11 Y10 Write Byte 2 Size I O Memory Map and Analog Module Resolution ESA Analog Input Module Memory Map 8 Channel Analog Input Module T1F 08AD x Image Table Mapping Input Size Module Image Read 2 to 32 Bytes Input Data Channel 1 Input Data Channel 2 Input Data Channel 3 Input Data Channel 4 Input Data Channel 5 Input Data Channel 6 Input Data Channel 7 Input Data Channel 8 npon Bojyeuy O 0 3 e Ds z o jo je on uonnjosay Output Size Write 0 Byte gt Outputs N A e oe OCH 25 TO Qo sax gt 0 O 2 To 5S od o Ca en lt I O Memory Map and Analog Module Resolution Memory Map of 8 Channel Analog Input Module Decimal Bit 07 06 05 04 03 02 01 00 Octal Bit 07 06 05 04 03 02 01 00 cae Analog Value Channel 1 Read Byte 1 Analog Value Channel 1 Read Byte 2 not used Byte3 reserved for future use Byte4 Analog Value Channel 2 Read Byte 5 Analog Value Channel 2 Read Byte 6 not used Byte7 reserved for fu
84. O module Hot Swap feature refer to the Check External 24VDC Wiring Before Hot Swapping section on page 3 17 The external 24VDC wiring options below are not recommended when intending to Hot Swap DC output or analog I O modules Using T1K 01AC for External 24VDC Power LL LLL LLL LLL LL LLL PS lll i rr er Use T1K 01AC external 24VDC Place wire jumpers from one DC I O module create a power bus for the DC base to another as necessary to continue modules the external 24VDC power bus Using an External 24VDC Power Supply A BRRRERREBRERERERM ELLO Place wire jumpers from one DC I O module Use an external 24VDC power supply to base to another as necessary to continue create a power bus for the DC modules the external 24VDC power bus O o 2 O o jo 0 O zn e Eo O 07 5 Q and Specifications I O Wiring and Specifications O Wiring Checklist Output Module Fusing Use the following guidelines when wiring the base terminals in your system 1 NOOR OY There is a limit to the size of wire the terminals can accept The table below lists the suggested AWG for each module type Terminal Type Screw Type Spring Type Wire Guage Solid 24 12 AWG Solid 24 14 AWG Stranded 24 12 AWG Stranded 24 14 AWG Recommended 1 77 3 54 Ib in Torque 0 2 0 4 Nm Twist conductors before inserting into gate Always use a continuous leng
85. ON Voltage Level 10 0 VDC OFF Voltage Level 2 0 VDC Min ON Current 4mA Max OFF Current 0 5mA OFF to ON Response 2 8ms Typ 4ms ON to OFF Response 2 8ms Typ 4ms Base Power Required 35mA 5VDC Status Indicators Logic Side Weight 70g Environmental Specifications Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm Agency Approvals UL CE FCC class A Points Derating Chart 8 6 4 44 T T T T T 10 20 30 40 50 55 C 50 68 86 104 122 131 F Ambient Temperature C F
86. SUTOS ACRES A 4 Electrostatic Discharge ESD 23 wera ais e boo ee e or e DR CER Se A 5 Suppressmoriangd FUSING tado ER dei Re OUR EO oho aust een eee elas A 5 Internal Enclosure GiroUngdlhgs cue excrementa egt OPER tee A 6 Equi potential Grounding lt 2 ous uo boe Sedo reia eae A 6 Communications and Shielded Cables 0ooooccooccconrnnc eee A 6 Analog dnd S232 Cables ure sisas e dea A 7 Multidrop A A de ud D EIE LL Mr Ke t DEM EA ae had A 7 Shielded Cables within Enclosures 0c ccc eee eects A 7 Network Isolation oooooococoococoo eR rr rn A 8 Items Specific to Terminator I O oc csse ke RR Ree ede eee eee Ree eed ewes A 8 Introduction In This Chapter About This Manual Conventions Used Terminator I O Base Controllers Terminator I O System Components EE Getting Started About This Manual po D po E f i 0 D Q The Purpose of this Manual Supplemental Manuals Technical Support This manual is written for the user of the Installation amp 1 0 Manual Terminator I O line of field bus termination I O products This manual shows you how to install and wire the equipment It provides specifications for the input and output modules In addition to this manual you will want to have the specific manual for your Terminator I O Base Controller In some cases you may need an additional manual such as the master PLC User Manual or perhaps the manual for
87. W 10cm Agency Approvals UL CE FCC class A 9 2 0 36 89 3 5 8 1 0 32 Terminator I O Output Points V f T1K 16 TD1 mE F ted 24V FU1 FU3 Widsbo eves Ho 2 WC us o 22 12 24 VDC 0 1 2 3 4 5 6 l 8 9 10 1 12 tal 14 15 E 0 12 3 4 5 6 78 9 10 11 12 13 14 15 L 0000000000000000 E GS SSYVVPS 8 SS SRSVSgsggs Commons E 969 699996699999 E iL O999999999999999 A OjO O ejoolojo ololojojOjO Ft 24VDC vo V1 V2 V3 8 1 0 32 y a T VO V3 internally connected mm in 83 3 3 28 T1K 16TD1 o Points Derating Chart n 16 0 4A 0 5A 12 Sink Module External Power T T T T T 10 20 30 40 50 55 C 50 68 86 104 122 131 F Ambient Temperature C F 0 75A 3 TUL ION 4 1 0A EIA c ur Side View Equivalent Output Circuit PANDO internal Module Cicuty EAD i 4 VO Vv3 NE Output Optical Isolator pir il pe 12 24VDC AY ToLED ree E A YS DOCTI e as ae COM Other Circuits Specificat
88. WG Recommended 4 43 5 31 Ib in 4 43 5 31 Ib in Torque 0 5 0 6 Nm 0 5 0 6 Nm I O Wiring and Specifications In This Chapter O Wiring Strategies I O Modules Position Wiring and Specifications O Module Hot Swap Feature Calculating the Power Budget I O Specification Terms I O Wiring and Specifications O Wiring Strategies The Terminator I O system is very flexible and will work in many different wiring configurations By studying this section before actual installation you can probably find the best wiring strategy for your application This will help to lower system cost wiring errors and avoid safety problems Terminator I O Terminator I O system circuitry is divided into three main regions separated by System Isolation isolation boundaries shown in the drawing below Electrical isolation provides Boundaries safety so that a fault in one area does not damage another A transformer in the power supply provides magnetic isolation between the primary and secondary sides Opto couplers provide optical isolation in Input and Output circuits This isolates logic circuitry from the field side where factory machinery connects Note the discrete inputs are isolated from the discrete outputs because each is isolated from the logic side Isolation boundaries protect the operator interface and the operator from power input faults or field wiring faults When wiring a Terminato
89. Write Byte 37 Analog Value Channel 10 Write Byte 38 not used Byte39 reserved for future use Byte40 Analog Value Channel 11 Write Byte 41 Analog Value Channel 11 Write Byte 42 not used Byte43 reserved for future use Byte44 Analog Value Channel 12 Write Byte 45 Analog Value Channel 12 Write Byte 46 not used Byte47 reserved for future use Byte48 Analog Value Channel 13 Write Byte 49 Analog Value Channel 13 Write Byte 50 not used Byte51 reserved for future use Byte52 Analog Value Channel 14 Write Byte 53 Analog Value Channel 14 Write Byte 54 not used Byte55 reserved for future use Byte56 Analog Value Channel 15 Write Byte 57 Analog Value Channel 15 Write Byte 58 not used Byte59 reserved for future use Byte60 Analog Value Channel 16 Write Byte 61 Analog Value Channel 16 Write Byte 62 not used Byte63 reserved for future use Byte64 I O Memory Map and Analog Module Resolution EZ 8 Channel Analog Input 4 Channel Analog Output Module T1F 8AD4DA x Input Image Table Mapping Input Size Module Image Read 2 to 32 Bytes lt Input Data Channel 1 Input Data Channel 2 Note When using the T1F 8AD4DA x module in Input Data Channel 3 an ERM EBC network refer to Appendix E in the Ether net Remote Maste
90. a a ttt poe Monee SM A ctus Impulse Noise tus 1000V Internal Module Circuitry FCC class A l y RFI 144MHz 430MHz 10W 10cm Output V Agency Approvals UL CE FCC class A e HEN SI NAV l zar i ens L ATE ToLED 10A T DTE A o Optical Isolator 17 240VAC COM Specifications Wiring amp Dimensions 9 2 0 86 gt lt 48 1 89 gt T1K 08TR Relay Output Rev A Output Points 8 1 0 32 Outputs Per Module 8 O O OIOJOIOO0 O0 Ti A 4 yo N Output Type Relay Form A SPST normally open 0 1 2 3 4 5 6 7 Crina OF o Commons Per Module 2 4 pts common isolated i i i i i Operating Voltage Range 6 240 VAC 47 63Hz 6 27 VDC Hm K 08 TR a L LTL L L Fuses located aia e Output Voltage Range 5 264 VAC 47 63Hz min max under top cover FHL O O 4S o 5 30 VDC min max LO io Max Load Current 2A pt 8A common a M 0 1 4 6 7 3 ax Leakage Current 0 1mA 264 VAC 6
91. a soci t AutomationDirect nie toute garantie expresse ou implicite d aptitude l emploi en ce qui a trait aux activit s risque lev Pour des renseignements additionnels touchant la garantie et la s curit veuillez consulter la section Modalit s et conditions de notre documentation Si vous avez des questions au sujet de l installation ou du fonctionnement de cet quipement ou encore si vous avez besoin de renseignements suppl mentaires n h sitez pas nous t l phoner au 770 844 4200 Cette publication s appuie sur l information qui tait disponible au moment de l impression A la soci t AutomationDirect nous nous efforcons constamment d am liorer nos produits et services C est pourquoi nous nous r servons le droit d apporter des modifications aux produits ou aux publications en tout temps sans pr avis ni quelque obligation que ce soit La pr sente publication peut aussi porter sur des caract ristiques susceptibles de ne pas tre offertes dans certaines versions r vis es du produit Marques de commerce La pr sente publication peut contenir des r f rences des produits fabriqu s ou offerts par d autres entreprises Les d signations des produits et des entreprises peuvent tre des marques de commerce et appartiennent exclusivement leurs propri taires respectifs AutomationDirect nie tout int r t dans les autres marques et d signations Copyright 2004 Automationdirect com Incorporated Tous
92. amic Velocity Home Search Velocity mode Run to limit mode and Run to posi tion mode Discrete Outputs 4 configurable for set reset pulse on pulse off toggle and reset count function assigned to respond to Timer Counter functions RawMode Direct access to output from user program Output Wiring Example Input Output Channels Cn where n 0 1 2 3 CTRIO Output Yn s Load u CTRIO Source to Load from yo Ot Load Cn where n 0 2 3 CTRIO Output Yn Target Position Range 2 1 billion 32 bits or 31 bits sign bit applicable The stepper wiring example assumes the Step Amplifier interface to be opto coupler LEDs common anodes at the OPTO Power terminal with internal current limiting resistors This is a standard method but you must consult your stepper amplifier docu mentation to ensure that this method is Step Amplifier Pulse or CW Y Direction or CCW e O1OD GO O O O S GO GO DI O P S oloo 1A 1B 1C 1D YO YO Y1 Y1 2A 2B 2C 2D Y2 Y2 Y3 Y3 O O y oe ofofojorojo au CTRIO Sink from Load into C1 Channel Commons O O O OJOIQIOJOIO O OJO O O O O 1M 1M 41M 1M
93. applies to all DirectLOGIC PLC systems and Terminator I O systems irectives c ES po c oO EU D may be required for CE compliance see Declaration of Conformity for specific product requirements Mains fused TEN isolation transformer Ferrite choke on Communications keyed lockout mmm Switch communications cables Metallic conduit for communications and I O wiring Mains filter Transient voltage Earth A ni suppressor ground Mains disconnect switch VO common earthed Ferrite choke l Panel or on I O wiring Panel Ground Braid Single Point P Copper Lugs Ground Lock Nut Z5 B Star Washers X Lock Nut Illustrations are not to scale Star Washers European Union Directives ESA Electrostatic We specify in all declarations of conformity that our products are installed inside an Discharge ESD industrial enclosure using metallic conduit for external wire runs therefore we test the products in a typical enclosure However we would like to point out that although our products operate normally in the presence of ESD this is only the case when mounted within an enclosed industrial control cabinet When the cabinet is open during installation or maintenance the equipment and or programs may be at risk of damage from ESD carried by personnel We therefore recommend that all personnel take necessary precautions to avoid the risk of transferring static electricity to c
94. assume any responsibility for your product design installation or operation Our products are not fault tolerant and are not designed manufactured or intended for use or resale as on line control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly to death personal injury or severe physical or environmental damage High Risk Activities AutomationDirect specifically disclaims any expressed or implied warranty of fitness for High Risk Activities For additional warranty and safety information see the Terms and Conditions section of our Desk Reference If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 770 844 4200 This publication is based on information that was available at the time it was printed At AutomationDirect we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product Trademarks This publication may contain references to products produced and or offered by other companies The
95. ated from each other In all cases the module drives the relay coil when the corresponding output point is on Oe O Prolonging Relay Relay contacts wear according to the amount of relay switching amount of spark Contact Life created at the time of open or closure and presence of airborne contaminants However there are some steps you can take to help prolong the life of relay contacts e Switch the relay on or off only when the application requires it e f you have the option switch the load on or off at a time when it will draw the least current e Take measures to suppress inductive voltage spikes from inductive DC loads such as contactors and solenoids circuit given below o a 07 jo 0 e Ex e Ba e n Terminator I O Relay Output Inductive Field Device Output Input C Supply Common a T ES I O Wiring and Specifications 5 9 and Specifications Adding external contact protection may extend relay life beyond the number of contact cycles listed in the specification tables for relay modules High current inductive loads such as clutches brakes motors direct acting solenoid valves and motor starters will benefit the most from external contact protection The RC network must be located close to the relay module output connector To find the values for the RC snubber network first determine the
96. class A RFI 144MHz 430MHz 10W 10cm Agency Approvals UL CE FCC class A 17 240VAC Points Date Code 008 Output Points ooo ojo ojo O TET Commons eleJelejele e o 9 2 0 36 48 1 89 2 MES 0 32 Terminator YO RH Ti ka Fuses located PUT FUE under top cover F o 1 A 17 240VAC 0 1 2345 41000000 6 6 ST ES SSSSSSsSsSs vo V1 V0 V1 not used with AC Output Modules Derating Chart SESESBSBMSBSBSMSN T S 7 3 7 om z 6699969690 E E LO N Date Code 00Z and later Derating Chart 4 N 10 20 30 50 68 86 17 240VAC Points 8 0 5A 8 0 5A 6 0 75A 6 0 75A 1 0A 4 1 0A 2 4 0 40 50 55 C 0 10 20 30 40 50 55 C 104 122131 F 32 50 68 86 104 122131 F Ambient Temperature C F Ambient Temperature C F Equivalent Output Circuit Internal Module Circuitry Output e e I wee L 1 Th I V 1 TOA Set BEd A o Optical Isolator COM mm in 83 3
97. ctal Bit 07 06 05 04 03 02 01 00 X7 X6 X5 X4 X3 X2 X1 XO Read Byte 1 Not Used Write Byte 1 Size 16 Point Discrete Input Modules T1K 16NA 1 and T1K 16ND3 Image Table Mapping Input Size Module Image 3 w eo 903 eo Output Size DS Ts D Write 0 Byte gt Outputs N A E sa e Memory Map of 16 Point Discrete Input Modules Decimal Bit 07 06 05 04 03 02 01 00 Octal Bit 07 06 05 04 03 02 01 00 X7 X6 X5 X4 X3 X2 X1 XO Read Byte 1 X17 X16 X15 X14 X13 X12 X11 X10 Read Byte 2 Not Used Write Byte 1 Size EZH I O Memory Map and Analog Module Resolution Discrete Output Module Memory Map 8 Point Discrete Output Modules T1K 08TA S T1K 08TD1 T1K 08TD2 1 and T1K 08TR S Image Table Mapping Input Size Module Image Read OByte mal Inputs N A Output Size Memory Map of 8 Point Discrete Output Modules Decimal Bit 07 06 05 04 03 02 01 00 Octal Bit 07 06 05 04 03 02 01 00 Not Used Read Byte 1 Y7 Y6 Y5 YA Y3 Y2 Y1 YO Write Byte 1 Size 16 Point Discrete Output Modules T1K 16TA T1K 16TD1 T1K 16TD2 1 and T1K 16TR Cc e 33 Image Table Mapping vo 25 Input Size Module Image sax 0 Sa Read 0 Byte lt a Inputs
98. d Disable outputs are disabled Installation Requirement must mount to right of first power supply in a slave system Base Power Requirement 250mA 5VDC Communications Port RJ 12 Serial Port RJ12 RS232C Use to configure MODBUS port using MODBUS Setup Tool Utility or use to upgrade firmware Baud rate 9600 19 2k bps set with Dip Switch 6 Fixed settings 8 data bits 1 start bit 1 stop bit parity Odd General Specifications Installation Requirement must mount to right of first power supply in a slave system Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 30 95 relative humidity non condensing Atmoshere UL 840 No corrosive gasses The level for the environmental pollution 2 Voltage Withstand 1500VAC 1 minute 15 pin connector internal Insulation Resistance 500VDC 10MQ Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Noise Immunity NEMA 1CS3 304 Impulse noise 1us 1000V FCC class A RFI 145MHz 435MHz Atmosphere No corrosive gases Environmental Pollution Level 2 Weight 6 0 oz 170 g MODBUS _ T KMODBUS port Au CITY ro Em ENABLE a ele MO ER fps I TXO onm 2 DIP Switch located under ae T R hinged cover
99. d equipment is x your responsibility and should be your primary goal during system planning and Lon installation Automation systems can fail and may result in situations that can cause serious injury to personnel or damage to equipment Do not rely on the automation system alone to provide a safe operating environment You should use external electromechanical devices such as relays or limit switches that are independent of the application to provide protection for any part of the system that may cause personal injury or damage Every automation application is different so there may be special requirements for your particular application Make sure you follow all national state and local government requirements for the proper installation and use of your equipment Plan for Safety The best way to provide a safe operating environment is to make personnel and equipment safety part of the planning process You should examine every aspect of the system to determine which areas are critical to operator or machine safety If you are not familiar with industrial control system installation practices or your company does not have established installation guidelines you should obtain additional information from the following sources e NEMA The National Electrical Manufacturers Association located in Washington D C publishes many different documents that discuss standards for industrial control systems You can order these publicat
100. droits r serv s Nulle partie de ce manuel ne doit tre copi e reproduite ou transmise de quelque facon que ce soit sans le consentement pr alable crit de la soci t Automationdirect com Incorporated AutomationDirect conserve les droits exclusifs a l gard de tous les renseignements contenus dans le pr sent document Manual Revisions If you contact us in reference to this manual be sure and include the revision number Title Terminator Installation and I O Manual Manual Number T1K INST M 11 00 COC issue 1st Edition 02 01 SS new module Rev A minor corrections 1st Edition 07 01 added new modules Rev B 1st Edition 04 02 added new modules Rev C minor corrections 1st Edition 12 02 added new module Rev D general updates 1st Edition 04 03 added new module added Class Rev E 1 Division 2 Zone 2 Approval 2nd Edition 09 03 added new module minor corrections 2nd Edition 09 04 added new modules Rev A minor corrections Table of Contents Chapter 1 Introduction About This Manual axes vy A EAR er awe ae alee ERA d ERAT Hp ER eia 1 2 The Purpose of this Mandala dc eee atc ero alle cal etna ace RUP Si wee 1 2 Supplemental MAritalss deer Soho A eaten eee dau gate ad aes ew ae 1 2 Technical Support iio machis ds luo nk URP EA Re p RE Ra EP Rea A eee aoa E 1 2 Conventions Used vus racista rana eh yes 1 3 Key Topics Tor Each Chapter 2042 8 nes xU S Red Lo eher mE Tonic ee ende 1 3 Terminator l O Base C
101. dule Inputs Com Outputs Com I y y 2 Loads e I O Wiring and Specifications Powering I O Circuits Using In most applications it will be necessary to power the input devices from one power source and to power output loads from another source Loads often require high energy AC power while input sensors use low energy DC If a machine operator is likely to come in close contact with input wiring then safety reasons also require isolation from high energy output circuits It is most convenient if the loads can use the same power source as the Terminator I O system and the input sensors can use the auxiliary supply as shown to the left in the figure below If the loads cannot be powered from the system supply then a separate supply must be used as shown to the right in the figure below Separate Supplies ps AC Power A AC Power Powerninput Terminator I O System Power Pr terminator 1 0 System Auxiliary Input Module Output Module Auxiliary Input Module Output Module 24VDC 24VDC Supply Inputs Com Outputs Com Supply Inputs Com Outputs Com i i 1 I I ty Cm Y Y ty m Y Y o O
102. e ON to OFF The time the module requires to process an ON to OFF state transition Response Terminal Type Indicates whether the terminal type is a removable or non removable connector or a terminal Status Indicators The LEDs that indicate the ON OFF status of an input point These LEDs are electrically located on either the logic side or the field device side of the input circuit Weight Indicates the weight of the module Fuses Protective device for an output circuit which stops current flow when current exceeds the fuse rating They may be replaceable or non replaceable or located externally or internally i ER Q n pego 0 2S E 9 p m Eo 9 e 67 Specifications T1K 01AC T1K 01DC Power Supply Rev C Dimensions Specification T1K 01AC T1K 01DC Input Voltage Range 110 220VAC 85 264VAC 12 24VDC 10 8 26 4VDC Input Frequency 50 60Hz 47 63Hz Max Power 50VA 20W Max Inrush Current 20A 10A Insulation Resistance gt 10M ohm 9 500VDC Voltage Withstand Dielectric 1 min 1500VAC between primary secondary and field ground Auxiliary 24VDC supply 300mA max Output 1 Voltage 5 25VDC 5 00 5 50VDC 5 25VDC 5 00 5 50VDC Pase Pawel Current a 2 0A max 2 0A max Supplied b 1 5A max Ripple 5 max 5 max Output 2 Voltage 24VDC 20 0 28 0 VDC 24VDC Base Power Current Sup
103. e 3 oa Oo io FED s Load 0 1 4 6 7 3 4K ohm COM COM COM COM OUT1 OUT2 OUT3 jouT4 01234567 10000005989 0 1 N All COM terminals internally connected S SOS SS OO m mew gt ooo p a eee AIA Seseggggsg n vo V1 V Module Supply 24VDC NOTES Note V1 internally connected to Commons 1 Shields should be connected to the OV terminal of the module ot the OV terminal of the power supply 2 Unused voltage outputs should remain open no connections for minimum power consumption Unipolar Ranges ov 5V ov 10V 5V 10V ov ov 0 4095 0 4095 Bipolar Ranges 5V to 45V 10V to 10V 45V 10V A md 5V 10V O 2047 4095 O 2047 4095 Load 4K ohm minimum Output Range Resolution 0 5V 0 4095 0 to 10V 0 4095 ed 0 4095 10V 0 4095 Equivalent Output Circuit Module Suppl 24VDC See Not la Output uu Internal Voltage Sink Source Converter Module Circuitry DtoA Specifications T1H CTRIO Counter I O Module Input Specifications Rev B Wiring amp Dimensions Inputs 8 pts 2 isolated channels 4 pts each channel sink source 100K Hz max See Input Resources Table for available Input Function options Minimum Pulse Width 5us Input Voltage Range 9 30VDC Maximum Voltage 30VDC
104. e Number of Channels 8 single ended 1 common TES COM Output Channels B 6 Input Ranges 0 5V 0 10V 5V 10V kr JL soso AR Resolution 14 bit 13 bit plus sign bit 4 Wire o 1 4 6 7 3 Voltage COM COM COM COM OUT1 OUT2 OUT3 OUT4 0123456 7 Frequency Response 3db 500Hz 20db decade Transmitter U ooooooooHh Input Resistance 200K ohm min L Absolute Max Ratings Fault Protected Input Commons not isolated S99999 99 3 130V rms or 100VDC y SNS ion Ti Transmitter Suppl Y a Conversion Time 5 5ms per channel 18 30VD6 pply ele QOO SIA A Linearity Error 2 count max vo V1 V Pe Module Supply 8 1 0 32 Input Stabilit 1 count E i y 24VDC Note V1 internally connected Voo C mm in Calibration Full Scale Error 8 counts max to Commons Calibration Offset Error 2 counts max NOTES Max Full Scale Inaccuracy 0 08 25 C 1 Shields should be grounded at the signal source lt 83 3 3 28 gt of full scale 0 26 60 C 2 Unused inputs should be connected to Common 0VDC A all errors included 3 More than one external power supply can be used S provided all the power supply commons are connected Input Range Resolution 0 5V 0 4095 counts Input Signal Ranges 0 10V 0 8191 counts ll 0 5V 0 10V 5 to 5V 10 to 10V 5V 4095 to 4095 counts 5V 10V 5V I5 AV 10V 8192 to 8191 counts bo NE M a Side View mm in E ov ov 5V I
105. e 14 not used Byte15 reserved for future use Byte16 Analog Value Channel 5 Read Byte 17 Analog Value Channel 5 Read Byte 18 not used Byte19 reserved for future use Byte20 Analog Value Channel 6 Read Byte 21 Analog Value Channel 6 Read Byte 22 not used Byte23 reserved for future use Byte24 Analog Value Channel 7 Read Byte 25 Analog Value Channel 7 Read Byte 26 not used Byte27 reserved for future use Byte28 Analog Value Channel 8 Read Byte 29 Analog Value Channel 8 Read Byte 30 not used Byte31 reserved for future use Byte32 Not Used Write Byte 1 npon Bojyeuy O z 0 E 9 DS z o jo je on uonnjosay e oe OCH 25 TO Qo sax gt 0d 6 5 Jo 5S od o O en lt I O Memory Map and Analog Module Resolution T1F 8AD4DA x Memory Map of the 4 Analog Output Channels of the Decimal Bit 07 06 05 04 03 02 01 00 Octal Bit 07 06 05 04 03 02 01 00 age Not Used Read Byte 1 Analog Value Channel 1 Write Byte 1 Analog Value Channel 1 Write Byte 2 not used Byte3 Module Control Byte Write Byte 4 Analog Value Channel 2 Write Byte 5 Analog Value Channel 2 Write Byte 6 not used Byte7 reserved for future use Byte8 Analog Value Channel 3 Write Byte
106. ean Union Directives Network Isolation For safety reasons it is a specific requirement of the Machinery Directive that a keyswitch must be provided that isolates any network input signal during maintenance so that remote commands cannot be received that could result in the operation of the machinery The FA ISONET does not have a keyswitch Use a keylock and switch on your enclosure which when open removes power from the FA ISONET To avoid the introduction of noise into the system any keyswitch assembly should be housed in its own earth grounded steel box and the integrity of the shielded cable must be maintained Again for further information on EU directives we recommend that you get a copy of our EU Installation Manual DA EU M Also if you are connected to the World Wide Web you can check the EU Commision s official site at http eur op eu int irectives lt ES po c oO EU D Items Specific to Terminator I O This equipment must be properly installed while adhering to the guidelines of the PLC or Terminator I O installation manual DA EU M and is suitable for EN 61010 1 installation categories 1 or 2 e The rating between all circuits in this product are rated as basic insulation only as appropriate for single fault conditions e The protection provided by the equipment may be impaired if the equipment is used in a manner not specified by the manufacturer e tisthe responsibility of the system designer to
107. ed 75mA 5VDC e tic dr 7 0 032A fast acting fuse is recommended for 4 20 mA External Power Supply 18 30 VDC 50mA class 2 4 If the power supply common of an external power supply is not connected to the OV terminal on the module then the output of the external transmitter Recommended Fuse 0 032A Series 217 Fast Act must be isolated To avoid ground loop errors recommended 4 20 mA Ing transmitter types are Operating Temperature 0 to 60 C 32 to 140 F For 2 or 3 wire connections Isolation between the input supply signal and bo the power supply gt Storage Temperature 20 to 70 C 4 to 158 F For 4 wire connections Isolation between the input supply signal the power Side View mm in Accuracy vs Temperature 50ppm C supply and the 4 20mA output max full scale Equivalent Input Circuit Input Signal Ranges Relative Humidity 5 to 95 non condensing 0 20mA 4 20mA Environmental Air No corrosive gases permitted Transmitter Supply Module Supply om TI 20mA l Vibration MIL STD 810C 514 2 TE DVD T cde a ANAC hock MIL STD 810C 516 2 Shog See NOTE 1 x e VO Internal Module Circuitry omA am Noise Immunity NEMA ICS3 304 e eV gt 0 8191 1638 8191 5 i Input a Weight 136g 3 Wire Caza gt a 20 to 20mA Input Range Resolution Eie ig Fuse D c converter 20ma 20 to 20mA 8192 to 8191 counts oma 0 20mA 0 8191 counts E Fast mod rted in modul Pet AMES
108. ed I O module no longer reporting see auto configuring above Slow blink unconfigured I O module added to system see auto configuring above LINK ACTIVITY green On Ethernet network activity detected 100MBIT green On Ethernet activity is auto detected at 100Mbps Off with LINK ACTIVITY On Ethernet activity is auto detected at 10Mbps On watchdog timer timeout represents hardware communications or network ault power on reset or reset within master device software SERIAL TX green On EBC RJ12 serial port is transmitting SERIAL RX green On EBC RJ12 serial port is receiving 9 2 0 36 RJ45 connector 10 100 BASE T ETHERNET PORT J Serial Port 1 PULLTO UNLOCK Y 833 3 28 RJ 12 m di Rotary pou E 8 1 0 32 Q 48 1 89 Terminator YO TH EBC100 O MODULE GOOD O UNK ACTNITY O 100MBIT O ERROR O SERIAL TX O SERIAL PX RS 232 jo X10 ADDR NODE SERIALPORT x iO 80 315 Serial Communications Port RJ12 RS232C K Sequence protocol ASCII MODBUS RTU
109. edance 1M ohm a thermocouple ol 1t 2 al 4 s e zh el el tol til 12 dal 14 15 g Absolute Max Ratings Fault Protected Input wiring RES E MM ALL REISS rr 50 VDC 9O1O O OJO OjJO O O OJO O O O O O 9 12 13 14 i Bl Master Update Rate 14 channels per scan max See Notes 1 and 2 gt 7 7 7 F 7 7 LES LECCE 2 Input Points Required 512 discrete pts or 16 dwords Pura Y KSSSGgggeg9s d double word 32 bit word Module Supply i J gt SOS SS io Network Interface dependent 24VDC See Note 4 GSKSKVGVVGVCPG VSG GSG9SVg9ggg A c e 9O O O O O O I Base Power Required 60mA 5VDC OV ee E aaa 8 1 0 82 O O External Power Supply 24VDC 5 70mA class 2 ja Operating Temperature 0 to 60 C 32 to 140 F NOTES mm in A 1 Shields should be grounded at the signal source Storage Temperature 20 to 70 C 4 to 158 F 2 Unused inputs should be connected to Common 0VDC E 83 3 3 28 gt Accuracy vs Temperature 5ppm C max full scale 3 When using 0 156mV and SV ranges connect or OV terminals to OV to ensure common mode range acceptance Relative Humidity 5 to 95 non condensing 4 The Cold Junction Compensation part TI F CJC gt temperature sense unit that comes with the module Environmental e No Gonos Gases pernitieg must be installed into the I O base terminals to perform y Vibration MIL STD 810C 514 2 CJC of the thermocouple inputs Shock MIL STD 810C 516 2 Voltage Input Signal Rang
110. eelslels i DISABLE ES Q 3 S DIP Switch located under o Oy hinged cover on side of unit I e HT T1K RSSS p ud RJ 12 Serial Port 1 PULLTO UNLOCK y Rotary 2 oa Ve t rss Address 10 3 0 41 Switches Vb mm in T1K RSSS DIP Switch Settings 1 2 3 4 5 6 7 8 Mode Baud Rate switch Output Default Serial Port Serial Port position Parity Baud Rate switch OFF SM NET Baud Rate 2 3 4 OFF Clear position ON RM NET 19 2k 00 0 ON Hold OFF Odd Baud Rate 7 8 38 4k X 0 0 ON None 4 8k X 0 153 6k 0 X 0 9 6k 0 0 307 2k X X 0 SM NETonly 19 2k 0 x 614 4k 0 0 X 38 4k X X X ON 0 OFF X ON 0 OFF Baud rates above 38 4k for Port Active in SM N ET only SM NET only Use 9 6k odd parity for Operator Interface RJ12 plug on cable 123456 T1K RSSS Serial Port Pin out RJ12 socket on TTK RSSS 123456 Port Pinout Pin Signal Definition OV 5V RS232C Data In RS232C Data Out 5V OV oar OND Specifications T1H PBC Profibus Base Controller Dimensions Module Type Profibus Network Interface Module Maximum Expansion 32 stations per segment repeaters max segment 126 stations maximum Communications RS 485 Auto configuring GSD file in Master Profibus Profile DP Decentralized Periphery Profibus Port 9 pin D shell Node Address 1 to 126 decimal set by rotary switches 0 used by Mas
111. el Specifications Rev A a Number of Channels 8 single ended 1 common gt H S Fuse Fuse Input Points Required 256 discrete pts or 8 dwords o D d double word 32 bit word Output Channels E Network Interface dependent Wi O O O O O O wi 2 Input Ranges 0 20mA 4 20mA ie aanre on 4 887 eo 20 to 20mA Transmitter 114 124 12 13 13 14 14 Te Er 0123456 7 O O O O O O O O J Resolution 14 bit 13 bit plus sign bit x Frequency Response 3db 100Hz 20db decade VKKKKSS8s T Input active low pass filter S Input Resistance 250 ohm e oo9o69999 p Transmitter Suppl Absolute Max Ratings 8V max input 18 30VDO ze O O O O O O O ssgggggg y Conversion Time 8 5ms per channel vo vi ia Module Suppl 8 1 0 32 O Linearity Error 2 count max 24VDC All VO terminals internally connected Y mm in Input Stability 1 count All V1 terminals internally connected lofted included 16 counts max Note Apply the labels that come with the I O module I ES to the I O base terminals to properly identify the base lt 83 3 3 28 gt Offset Error 2 counts max terminal points im Max Full Scale Inaccuracy 0 18 25 C NOTES O of full scale 0 36 60 C 1 Shields should be grounded at the signal source all errors included i 2 More than one external power supply can be used provided all the power Recommended Fuse 0 032A Series 217 Fast Acting supply commons are connected
112. el Voltage Analog Input 0 2 cece eee eee eene 3 47 T1F 16AD 1 16 Channel Current Analog Input leeeeeeeeeeeeeeeeee 3 48 T1F 16AD 2 16 Channel Voltage Analog Input ooooocccccnccon eee eee 3 49 T1F 08DA 1 8 Channel Current Analog Output oooccoocccccn eee eee eee 3 50 T1F 08DA 2 8 Channel Voltage Analog Output ooocoocccccncn eens 3 51 T1F 16DA 1 16 Channel Current Analog Output 0000 cece eee eee eee eee 3 52 T1F 16DA 2 16 Channel Voltage Analog Output ooooococconcccnn o 3 53 TAF 16RTD 16 Channel RTD Input eoo ro RR Rh Rr cheno eves nee 3 54 T1F 14THM 14 Channel Thermocouple Input ooooocccccnrr m8 3 56 T1F 8AD4DA 1 8 Ch Current In 4 Ch Current Out seeeeeeeeeeeeee 3 58 T1F 8AD4DA 2 8 Ch Voltage In 4 Ch Voltage Out 0 00 cece eee eee eee eee 3 60 T1H CTRIO Counter UO as 3 62 T1K 08B 1 T1K 16B 1 I O Module Base eseeeeeeeeenn I8 3 65 T1K 10CBL T1K 10CBL 1 Expansion Cables eee eee eee eens 3 66 T1K 05CBL LL 1 TTK 05CBL RR 1 Expansion Cables o 3 67 Chapter 4 I O Memory Map and Analog Module Resolution Master Slave Communications ococcccnnncn nnn nnn 4 2 Terminator I O Backplane Communications seeeeeeeeee nennen 4 2 Discrete Input Module Memory Map oo ooococococcon RI III HII 4 3 Discrete Output Module Memory Map
113. ent 15uA 9 30VDC ON Voltage Drop 0 3VDC 1 0A Max Inrush Current 2A for 100ms OFF to ON Response 10us ON to OFF Response 60us Base Power Required 100mA 5VDC External Power Required 200mA max 9 20 28VDC Status Indicators Logic Side Error Status Indications LEDS 24V ON low external power FU1 FU2 ON fuse 1 or fuse 2 blown Fuses User Replaceable T1K FUSE 1 2 6 3A 250V common 4pts fuse NQ3 6 3 SOC corp Weight 85g Environmental Specifications Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm Agency Approvals UL CE FCC class A
114. ental pollution 2 UL 840 ACorDC 10A rm Vibration Resistance MIL STD 810C Method 514 2 Supply AS l ET Side View Shock Resistance MIL STD 810C Method 516 2 6 27VDC COM Voltage Withstand 1500VAC 1 minute TI ID Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA 1CS3 304 erating Char Impulse Noise 1us 1000V Typical Relay Life Operations at Room Temperature Points oes Voltage amp Load Current 8 aK RFI 144MHz 430MHz 10W 10cm Type of Load 1A 2A 5A 7A 5A Agency Approvals UL CE FCC class A 24 VDC Resistive 1000K 500K 200K 100K 6 E 24 VDC Solenoid 300K 100K b n 4 110 VAC Resistive 1000K 500K 200K 100K 2 7A 110 VAC Solenoid 300K 100K i n 220 VAC Resistive 500K 250K 125K 60K 0 T T T T T 220 VAC Solenoid 300K 100K i 2 NE AB MES MOS s Solenoid inductive loads 2A cannot be used PIDE perm S ea Specifications Wiring amp Dimensions Rev B 9 2 0 36 gt 48 1 89
115. ernal Power Supply 21 6 26 4VDC 150mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Weight 172g Note This module requires software setup via the Module Control Byte Refer to the Memory Map Chapter in the T1K INST M Installation and I O Manual 9 2 0 36 gt lt 89 3 5 N 8 1 0 32 n Terminator O i Output Points V gud o dd O ll Q P S P OO IO IOJOIO LO O O O OJ O F WI 0 1 2 3 4 5 6 7 8 9 10 11112113 14 115 A uU o vr i wo Y e 0 1 2 3 4 6 In 9 10 1 12 tal 14 15 e Load 0123 4 5 6 7 8 9 1011 12 13 14 15 4K ohm 0ooooooooooo oooooJLl minimum Y zl C EESSSSSSSSSSSS SSS S ar ST VSPSPVS VPS PSVPSPS9ggsgsgsgs x 3 Te GS VSVPVPVPV SS SRVGVSggsg e L ERER P RPR no vo V1 v2 v3 8 1 0 32 O O Module Supply Note VO and Note V2 and V3 internally 24VDC V1 Internally connected to Commons mm in connected NOTES lt 83 3 3 28 gt 1 Shields should be connected to the OV terminal of the module or the OV of the power supply 2 2 Unused voltage outputs should remain open no c
116. ernal user supply Important Power Budget Note For each power supply in a system make sure the current required by the interface and I O modules does not exceed the current supplied at both 5VDC and 24VDC PO SS QOO CI OUS Ya g sd oo s o o RE d o s o Q Specifications Dimensions 9 2 0 36 gt lt _ 48 1 89 8 1 0 32 T1H EBC Ethernet Base Controller Reva EN o Module Type Ethernet slave N 3 Communications 10Base T Terminator yo Auto configuring 1 O type position automatically identified during pow er up RJ45 TIH EBC O Ethernet Protocols TCP IP IPX MODBUS TCP future connector HI o wopure coon Ethernet Port RJ45 o CRAS i O activity N O ERROR Node Address 1 to 99 decimal a c Set by rotary switches or software eo d Ethemet Base Controller io 0 used for setting address via software only co ej 0 e Link Distance 100 meters 328 feet EY 3 Data Transfer Rate 10Mbps m None LJ LED Indicators MODULE GOOD green s Ex On morue passed diagnostic check RJ 12 x during ast power up Serial Port E Note All indi Fast blink confi d I O modul
117. es Negative temperature readings are represented in 2 s complement format BO Channel burn out bit 12 channel RTD sensor burn out or RTD is disconnected from either input terminal 0 channel OK Unused channel bits are all 0 Specifications Wiring amp Dimensions Rev E Note Apply the labels that come with the I O module 2 0 gt lt 89 3 5 T1F 14THM 14 Channel Thermcouple Input to the I O base terminals to properly identify the base as 0 32 Use with I O Module Base T1K 16B screw type terminal terminal points Also the CJC sense unit must be T E O base only installed to the I O base see wiring diagram below erminator f Number of Channels 14 differential Input points VJ NER O IAN Common Mode Range 5VDC F EE 1 2 8 A Common Mode Rejection 90db min DC Dlotolotolololola On 150db min 50 60 Hz Differential p 4 A y y Grounded y y l x u Input Imp
118. es pollution level 2 UL 840 P VERTO cana 10BaseT T1H EBC Serial Port Pin out RJ12 T Shock MIL STD 810C 516 2 Serial Port Pin Descriptions Noise Imm unity NEMRES AOV 1 OV Power connection GND FOC class A 2 5V Power connection RFI 144MHz 430MHz 10W 10cm 3 RXD Receive Data RS232C 4 TXD Transmit Data RS232C 1234 7 3456 78 123456 5 dr ee Send 8 pin RJ45 Connector f 6 ear to Send 8P8C 6 pin RJ12 Connector Specifications T1H EBC100 Ethernet Base Controller Dimensions Module Type Etherne slave Communications 10 100Base T Auto configuring 1 O type position automatically identified during power up IP Configuration Obtain an IP address from a DHCP Server automati cally at power up Default Dedicated IP address using NetEdit3 or HTML con figuration Ethernet Protocols TCP IP UDP IP IPX MODBUS TCP Ethernet Port RJ45 Node Address 1 to 99 decimal set by rotary switches or software 0 default used for setting address via software only Link Distance 100 meters 328 feet Data Transfer Rate 100Mbps or 10Mbps auto detect LED Indicators Note All indicators re initialize during power up ERROR red MODULE GOOD green On module passed diagnostic check during last power up Fast blink configur
119. es j Noise Immunity NEMA ICS3 304 0 5V 0 156 25mV 5 to 5V 156 25 mV 5 10V 5V 10V ween E le A pen Thermocouple specifications AE ov F side View mm in Input Ranges Type J 190 to 760 C 310 to 1400 F ov ov 5V 10V a Type E 210 to 1000 C 346 101832 F O 65535 0 65535 32767 32767 32767 32767 Equivalent Input Circuit Type K 150 to 1372 C 238 to 2502 F Type R 65 to 1768 C 149 to 3214 F Voltage specifications Module Supply Type S 65 to 1768 C 149 to 3214 F 24VDC Internal Module Circuitry Type T 230 to 400 C 382 to 752 F Input Voltage Ranges 0 5V 5V SeeNotes2and3 tI Type B 529 to 1820 C 984 to 3308 F 0 156 25mV 4 156 25mV TN Type N 70 to 1300 C 94 to 2372 F 9 VO V1 24V Type C 65 to 2320 C 149 to 4208 F Resolution 16 bit 1 in 65535 gt 7V2 V3 OV Display Resolution 0 1 C or 0 1 F Full Scale Calibration Transmitter E Error Offset E 13 counts typ Supply Cold Junction Compensation automatic rror Offset Error 4 33 max CH 3 CJC Part T1F CJC Included Voltage E Te i e Conversion Time 100ms per channel Offset Calibration 1 count max Transmitter 4 i 5 ponvener Warm Up Time 30 minutes typically Error OV input GHEN Cre ae A 1 C repeatability Linearity Error Em Linearity Error 0 05 C max End to End 0 01 C typical Max Inaccuracy 0 02 O 25 C 77 F Maximum Inaccuracy 3 C
120. es used 24 VDC Diameter 1 42mm each Cable Insulation 2000VAC 1 minute Voltage Dimensions 40 1 58 40 1 58 gt ec 9 2 0 36 WA V 8 1 0 32 8 1 0 32 Q T i L D 6 e e o o oo oo V o O Y LY J 8 1 0 32 8 1 0 32 10O 7 ii TU mm in Cable Length 100cm Cable Diameter 8 5mm 30 1 18 EE Um 8 1 0 32 U SEAS D mm in Specifications Dimensions NOTE Please refer to Chapter 2 for application examples using the different types of expansion cables that are available T1K 05CBL LL 1 Expansion Cable T1K 05CBL LL Specification T1K 05CBL LL 1 Cable Description Left to Left Side Expansion Cable Cable Length 50cm 1 64ft Cable Diameter 8 5mm Shielding None Temperature Range 25 C to 80 C 13 F to 176 F Jacket Material PVC Auxiliary Cable two1 42mm cables 24 VDC Diameter used in a 6mm Cable sheath Insulation 2000VAC 1 minute Voltage T1K 05CBL RR 1 Expansion Cable T1K 05CBL RR Specification T1K 05CBL RR 1 Cable Description Right to right side expansion cable Cable Length 50cm 1 64ft Cable Diameter 8 5mm Shielding None Temperature Range 25 C to 80 C 13 F to 176 F
121. eserved for future use Byte52 Analog Value Channel 14 Read Byte 53 Analog Value Channel 14 Read Byte 54 not used Byte55 reserved for future use Byte56 Analog Value Channel 15 Read Byte 57 Analog Value Channel 15 Read Byte 58 not used Byte59 reserved for future use Byte60 Analog Value Channel 16 Read Byte 61 Analog Value Channel 16 Read Byte 62 not used Byte63 reserved for future use Byte64 Not Used Write Byte 1 npon Bojyeuy O z 0 E 9 DS z o jo je on uonnjosay ES I O Memory Map and Analog Module Resolution Analog Input Module Resolution Resolution je en o gt gt D e E D Q Analog Modu Input Module Resolution Channel Data Bits Since the module has 13 bit resolution the analog signal is converted into 8192 counts ranging from 0 8191 213 For example with a 0 to 10V scale a OV signal would be 0 and a 10V signal would be 8191 This is equivalent to a a binary value of 0000 0000 0000 to 0001 1111 1111 1111 or 000 to 1FFF hexadecimal The following diagram shows how this relates to each signal range Current Input Module Resolution 0 20mA 4 20mA 20 to 20mA 20mA 20mA 20mA OmA OmA 20mA 0 8191 1638 8191 8191 81 gt A Voltage Input Module Resolution 0 5V 0 10V 5 to 5V 10
122. evez tout le moins respecter toutes les sections applicables du Code national de pr vention des incendies du Code national de l lectricit et des codes de la National Electrical Manufacturer s Association NEMA Des organismes de r glementation ou des services gouvernementaux locaux peuvent galement vous aider d terminer les codes ainsi que les normes respecter pour assurer une installation et un fonctionnement s rs L omission de respecter la totalit des codes et des normes applicables peut entrainer des dommages l quipement ou causer de graves blessures au personnel Nous ne garantissons pas que les produits d crits dans cette publication conviennent votre application particuli re et nous n assumons aucune responsabilit l gard de la conception de l installation ou du fonctionnement de votre produit Nos produits ne sont pas insensibles aux d faillances et ne sont ni concus ni fabriqu s pour l utilisation ou la revente en tant qu quipement de commande en ligne dans des environnements dangereux n cessitant une s curit absolue par exemple l exploitation d installations nucl aires les syst mes de navigation a rienne ou de communication le contr le de la circulation a rienne les quipements de survie ou les syst mes d armes pour lesquels la d faillance du produit peut provoquer la mort des blessures corporelles ou de graves dommages mat riels ou environnementaux activit s risque lev L
123. f the T1K DEVNETS Switch MODBUS RSSS base controllers When the switch is in the Disable position all outputs are disabled OFF although discrete and analog input data continues to be read This option may be used at a convenient time during the process application to replace an I O module Check External Before Hot Swapping an analog I O module or a DC output module in a 24VDC Wiring Terminator I O system make sure that each of the analog I O and DC output Before Hot module s 24VDC and OVDC base terminals are wired directly to the external Swapping power supply individually see diagram below If the external 24VDC OVDC is jumpered from base to base in a daisy chain fashion and an analog I O or DC output module is removed from its base the risk of disconnecting the external 24VDC to the subsequent I O modules exists Wire each analog I O and DC output module independently to the external power supply Do not jumper modules together creating 24VDC bus for Hot Swap I O Wiring and Specifications Calculating the Power Budget Managing your Power Resource When determining the types and quantity of I O modules you will be using in the Terminator I O system it is important to remember there is a limited amount of power available from the power supply to the system We have provided a chart to help you easily see the amount of power available with AC and DC power supplies At the end of this section you will also fi
124. fications T1K 08TA AC Output Rev B Wiring amp Dimensions Outputs Per Module 8 Commons Per Module 2 4 pts common isolated Operating Voltage Range 17 240 VAC 47 63Hz Output Voltage Range 15 264 VAC 47 63Hz min max Max Load Current 1A pt 4A common subject to derating ON Voltage Drop 1 5VAC E gt 50mA 4 0VAC lt 50mA Max Leakage Current 4mA 9 264 VAC Max Inrush Current 10A for 10ms Min Load 10mA OFF to ON Response lt 1ms ON to OFF Response 1ms 1 2 cycle Base Power Required 250mA 5VDC Status Indicators Logic Side Error Status Indications LEDS FU1 ON fuse 1 blown FU2 ON fuse 2 blown Fuses User Replaceable T1K FUSE 2 2 10A 250V common 4 pts fuse 5 x 20 mm type Weight 140g Environmental Specifications Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC
125. for 20ms OFF to ON Response lt 3us ON to OFF Response lt 100us Base Power Required 200mA max Thermal Shutdown Between Tjunction 302 F to 374 F 150 C to 190 C Overtemperature Reset Thermal shutdown temp minus 5 F 15 C Status Indications Logic Side Weight 93 69 Environmental Specifications Ambient Operating Temperature 32 F to 140 F 0 C to 60 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Note Apply the labels that come with the I O Bad module to the I O base to properly identify the 92 039 gt DR 5 terminal points J af 0 32 73 a E Output Points Terminator JO 9O O O O O O O O O O O O O O O O V o o 1 1 2 23 3 4 4 5 5 6 6 7 TIH 0STDS gt OO OPU OO OOOO D D D D D ai 5 36VDC _ ET L L Sourcing L 41 Sinking D Examples L Examples 2 3 5 e z L 0 1 2 3 4 5
126. g Two T1K 10CBL 1 Expansion Cables Base Controller Se EB Arr Power Supply 1 7 7 E OR r 4 a power supply must be l ses BO KS a anc Local Base I O the leftmost component 2 s gt in a system followed by the base controller T1K 10CBL 1 a A A A A A A e O 1st Local Expansion I O Ec T1K 10CBL Power Supply 3 Loi HHHH LL 2nd Local Expansion I O 1 O Addressing gt System shown above The first power supply powers the base controller and the two I O modules to its right The second power supply powers the the two modules to its right and the three I O modules on the first local expansion base Power Supply 3 powers the three I O modules to its right on the second local expansion base This is only an example and the power budget requirements vary depending on the I O modules used Installation and Wiring Example Using T1K 05CBL RR 1 and T1K 05CBL LL 1 Expansion Cables Power Supply 1 Base Controller a power supply must be the leftmost component in a system followed by the base controller E D EIU PED PEPPAPPE PIPPHPHI 3 Local Base I O Do not connect a f z T1K O5CBL LL 1 to the left side of the local O Addressing 1 0 base Y gt 1st Local Expansion I O X O Addressing B be used on a base that is connected to a system m DN nv by a T1K O5CBL RR 1 mum nmm
127. g signal is converted into 4096 Resolution counts ranging from 0 4095 212 For example with a 0 to 10V scale a OV signal would be 0 and a 10V signal would be 4095 This is equivalent to a a binary value of 0000 0000 0000 to 1111 1111 1111 or 000 to FFF hexadecimal The following diagram shows how this relates to each signal range Current Output Module Resolution 0 20mA 20mA 20mA OmA Voltage Output Module Resolution OV 5V OV 10V 5V to 45V 10V to 10V 5V 10V 45V 10V mE wA Ov ov 5V 10V 0 4095 0 4095 O 2047 4095 O 2047 4095 5 Channel The first twelve bits represent the analog EE Data Bits data in binary format O 23 Bit Value Bit Value MSB LSB o 0 1 6 64 os 1 2 7 128 1111119876543210 ES 2 4 8 256 543210 22 3 8 9 512 data bits O gt 4 16 10 1024 So 5 32 11 2048 lt NOTE Each Analog channel uses 4 bytes The first and second byte contain the analog data The third and fourth byte are not used at this time Analog and Digital Value Conversions I O Memory Map and Analog Module Resolution EZ Each count can also be expressed in terms of the signal level by using the equation shown The following table shows the smallest signal levels that will result in a change in the data value for each signal range SmallestDetectableChange H L Resolution H high lim
128. gency Approvals UL CE FCC class A Input points 90 120VAC Q O O O O O O O O O O P OlOlO vo v1 v2 v3 V0 V3 not used with AC Input Modules Points Derating Chart 16 127 9 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F 9 2 0 36 90 120VAC gt 89 3 5 N 8 1 0 32 Ts paa Ex Terminator JO p Tikc16NA 1 O H F Ry 3e Do 0 1 2 3 4 5 Z 8 9 10 11 12 13 14 15 g 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0000000000000005 9 El o6999999996999999 El cr 699999999999999 E SISSISISISSSSSSSSISSS S 81 032 O O mm in 83 3 3 28 e reee Equivalent Input Circuit Side View e 90 120vaCc COM Specifications T1K 08TD1 DC Output Rev A Wiring amp Dimensions Outputs Per Module 8 sink Commons Per Module 2 internally connected Operating Voltage Range 6 27 VDC Output Voltage Range 5 30 VDC min max Peak Voltage 50 VDC Max Load Current 1A pt 4A common Max Leakage Curr
129. hannel 5 Read Byte 18 not used Byte19 reserved for future use Byte20 Analog Value Channel 6 Read Byte 21 Analog Value Channel 6 Read Byte 22 not used Byte23 reserved for future use Byte24 Analog Value Channel 7 Read Byte 25 Analog Value Channel 7 Read Byte 26 not used Byte27 reserved for future use Byte28 Analog Value Channel 8 Read Byte 29 Analog Value Channel 8 Read Byte 30 not used Byte31 reserved for future use Byte32 I O Memory Map and Analog Module Resolution Decimal Bit 06 05 04 03 02 01 00 Octal Bit 06 05 04 03 02 01 00 Size Analog Value Channel 9 Read Byte 33 Analog Value Channel 9 Read Byte 34 not used Byte35 reserved for future use Byte36 Analog Value Channel 10 Read Byte 37 Analog Value Channel 10 Read Byte 38 not used Byte39 reserved for future use Byte40 Analog Value Channel 11 Read Byte 41 Analog Value Channel 11 Read Byte 42 not used Byte43 reserved for future use Byte44 Analog Value Channel 12 Read Byte 45 Analog Value Channel 12 Read Byte 46 not used Byte47 reserved for future use Byte48 Analog Value Channel 13 Read Byte 49 Analog Value Channel 13 Read Byte 50 not used Byte51 r
130. he Each Chapter key topics that can be found in that dtc chapter EL Getting Started Terminator I O Base Controllers O g Terminator I O offers six base controller modules All modules include an on board 5 RJ 12 RS 232 serial port 2 The six base controllers are 6 e Ethernet Base Controller T1H EBC T1H EBC100 e DeviceNet Base Controller T1K DEVNETS e Profibus DP Base Controller T1H PBC e Modbus RTU Base Controller T1K MODBUS e DirectLogic Remote l O Base Controller TiK RSSS T1H EBC T1H EBC100 T1K DEVNETS T1H PBC T1K MODBUS T1K RSSS Getting Started BEN Terminator I O System Components Terminator I O is a modular system which combines the functions of terminal blocks and I O modules for distributed I O Each Terminator I O system has the following components a Power Supply a Base Controller and one or more I O Module s Terminator I O systems can contain up to 16 I O modules per slave node Each slave node system can be divided into one row of base l O plus two rows of local expansion I O using a base expansion cable Power Supplies 120 240VAC and 12 24 VDC power supplies are available The AC version has a built in 24VDC supply A power supply must be the leftmost component in a slave system followed by the base controller Additional power supplies should be added between I O modules to meet power budget requirements 1 O Modules A Terminator I O module assemb
131. ial attention should be given to apparatus and control cubicles that contain VO devices remote VO racks or have inter system communications with the primary PLC or Terminator I O system enclosure An equi potential bond wire must be provided alongside all serial communications cables and to any separate items of the plant which contain I O devices connected to the PLC or Terminator I O system The diagram shows an example of four physical locations connected by a communications cable Screened Conductive pS Adapter Cable a E 3 i Ja Serial D To Earth Block Equi potential Bond ep H Control Cubicle G 7 Good quality 24 AWG minimum twisted pair shielded cables with overall foil and braid shields are recommended for analog cabling and communications cabling outside of the PLC or Terminator I O enclosure Analog and RS232 Cables Multidrop Cables Shielded Cables within Enclosures A 7 European Union Directives To date it has been a common practice to only provide an earth ground for one end of the cable shield in order to minimize the risk of noise caused by earth ground loop currents between apparatus The procedure of only grounding one end which primarily originated as a result of trying to reduce hum in audio systems is no longer applicable to the complex industrial environment Shielded cables are also efficient em
132. ield COM 24 VDC Intemal QUON AA evice Specifications T1K 16ND3 DC Input Wiring amp Dimensions Inputs Per Module 16 sink source Commons Per Module ext power 4 isolated 4 pts com int power 4 all 16 pts internally connected Operating Voltage Range 12 24 VDC Input Voltage Range 10 8 26 4 VDC min max Peak Voltage 30 VDC Input Current Typical 4mA 9 12 VDC 8 5mA 24 VDC Input Impedance 2 8 K ohm 83 3 3 28 k iR Note External Power Sink Module Configuration Shown Input points 9 2 0 36 gt lt 89 3 5 n1 81032 a Terminator JO N U T1K 16ND3 E O EE Nj e d 0 1 2 3 4 5 6 T 8 9 10 11 12 tal 14 15 12 13 14 15 0000 25 7 1 01 80 3 15 ON Voltage Level 10 0 VDC i EJ OFF Voltage Level lt 2 0 VDC OOGSOGGOGOSGOSGGGOOS Min ON Current 4mA c SS8SSSSS Max OFF Current 0 5mA 12 24 VDC Commons 12 24 VDC S 69 9999 99 OFF to ON Response 2 8ms Typ 4ms Dlololololololololololololo
133. ient Humidity 5 to 95 Non condensing im M 9 Atmosphere No corrosive gases The level of environ 4 mental pollution 2 UL 840 4 ll Vibration Resistance MIL STD 810C Method 514 2 i 24 Shock Resistance MIL STD 810C Method 516 2 4 ae x n 0 Voltage Withstand 1500VAC 1 minut oltage Withstan ISR 0 10 20 30 40 50 55 C Side View Insulation Resistance 500VDC 10M ohm 32 50 68 86 104 122131 F Ambient Temperature C F Noise Immunity NEMA 1CS3 304 puls Noise us 1000Y Equivalent Output Circuit penc LEE A A A RN RFI 144MHz 430MHz 10W 10cm s Internal Module Circuitry Agency Approvals UL CE FCC class A OV VO V1 i Output Optical Isolator Source Module l L he Te eee i External Power Do Te cu i V O Sab RS eee ee L 90 AN i COM Other Circuits i 12 24VDC ee ee ee ee ee ee ee ee ee ee i Specifications T1H 08TDS Isolated DC Output Wiring amp Dimensions Outputs Per Module 8 isolated sink source Commons 8 isolated Operating Voltage Range 5to 36VDC Max Voltage 36VDC Output Clamp Voltage 40VDC Max Load Current 2A per point 16A per module 32 to140 F 0 to 60 C Electronic Over Current Protection Output trips at 6A min 12A max Max Load Voltage 36VDC Max Leakage Current 754A Max ON State Voltage Drop 0 3V at 2A 0 15V at 1A Inrush Current 5A
134. ilder you are responsible for installing the products in a manner which will ensure compliance is maintained You are also responsible for testing any combinations of products that may or may not comply with the Directives when used together European Union Directives EN The end user of the products must comply with any Directives that may cover maintenance disposal etc of equipment or various components Although we strive to provide the best assistance available it is impossible for us to test all possible configurations of our products with respect to any specific Directive Because of this it is ultimately your responsibility to ensure that your machinery as a whole complies with these Directives and to keep up with applicable Directives and or practices that are required for compliance CE conformity will be impaired if the recommended installation guidlines are not met Currently the DLO5 DLO6 DL205 DL305 DL405 and Terminator I O systems manufactured by Koyo Electronics Industries FACTS Engineering or Host Engineering when properly installed and used conform to the Electromagnetic Compatibility EMC and Low Voltage Directive requirements of the following standards e EMC Directive Standards Revelant to PLCs and Terminator I O EN50081 1 Generic immunity standard for residential commercial and light industry DLO5 only at this time EN50081 2 Generic emission standard for industrial environment EN50082 1 Generic immunity
135. ings are AC supply DC supply AC or DC supply LN A ONE No O a a Input Switch Output Load o o L Connecting DC I O to Solid State Field Devices Solid State Input Sensors Solid State Output Loads 3 7 I O Wiring and Specifications In the previous section on Sourcing and Sinking concepts the DC I O circuits were explained to only allow current to flow one way This is also true for many of the field devices which have solid state transistor interfaces In other words field devices can also be sourcing or sinking When connecting two devices in a series DC circuit one must be wired as sourcing and the other as sinking Terminator I O DC input modules are flexible because they detect current flow in either direction so they can be wired as either sourcing or sinking In the following circuit a field device has an open collector NPN transistor output It sinks current from the input point which sources current The power supply can be the 24 auxiliary supply or another supply 12 VDC or 24VDC as long as the input specifications are met Field Device Terminator I O System DC Input c Output Input O NN sinking sourcing Supply p Ground ale Common In the next circuit a field device has an open emitter PNP transistor output It Sources current
136. inserting into gate T1K 16B 1 I O Module Base Specification T1K 16B T1K 16B 1 Terminal Type screw type spring clamp type Recommended 1 77 3 54 Ib inch Torque 0 2 0 4 Nm Recommended 0 02in x 0 125in push in on clamp using Screwdriver Size 0 5mm x 3mm screwdriver blade size 0 016x0 079 in to 0 032 x0 16 in 0 4mmx2mm to 0 8mmx4mm Wire Gauge Size solid conductor 25 12AWG stranded conductor 26 12AWG solid conductor 25 14AWG stranded conductor 26 14AWG Weight 220g 210g Twist conductors before inserting into gate Environmental Specifications Temperature Ambient Operating 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere mental pollution 2 No corrosive gases The level of environ UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 FCC class A Impulse Noise 1us 1000V RFI 144MHz 430MHz 10W 10cm Agency Approvals UL CE FCC class A T1K 08B T1K 08B 1 AC l D
137. ions T1K 16TD2 1 DC Output Rev A Wiring amp Dimensions Outputs Per Module 16 source Commons Per Module 4 internally connected Operating Voltage Range 12 24 VDC Output Voltage Range 10 8 26 4 VDC Peak Voltage 50 VDC Max Load Current 1A pt 4A common subject to derating Max Leakage Current 15uA 26 4 VDC ON Voltage Drop 1 2 VDC Q 1 0A Max Inrush Current 2A for 100ms OFF to ON Response 10us ON to OFF Response 0 5ms Base Power Required 200mA 5VDC Status Indicators Logic Side Error Status Indications LEDS FU1 FU2 ON fuse 1 or 2 blown FU3 FU4 ON fuse 3 or 4 blown Fuses User Replaceable T1K FUSE 1 4 6 3A 250V common 4 pts fuse NQ3 6 3 SOC corp Weight 140g Environmental Specifications Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm
138. ions directly from NEMA Some of these include ICS 1 General Standards for Industrial Control and Systems ICS 3 Industrial Systems ICS 6 Enclosures for Industrial Control Systems e NEC The National Electrical Code provides regulations concerning the installation and use of various types of electrical equipment Copies of the NEC Handbook can often be obtained from your local electrical equipment distributor or your local library Local and State Agencies many local governments and state governments have additional requirements above and beyond those described in the NEC Handbook Check with your local Electrical Inspector or Fire Marshall office for information go oE os 85 EE oq Safety Techniques The publications mentioned provide many ideas and requirements for system safety At a minimum you should follow these regulations Using the techniques listed below will further help reduce the risk of safety problems e Orderly system shutdown sequence in the control program e Emergency stop switch for disconnecting system power Class 1 Division 2 This equipment is suitable for use in Class 1 Division 2 Zone 2 groups A B C and Zone 2 Approval D or non hazardous locations only WARNING Explosion Hazard SA e Substitution of components may impair suitability for Class 1 Division 2 ey Zone 2 e Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous
139. ircuit Maximum voltage allowed for the input circuit AC modules are designed to operate within a specific frequency range The voltage level at which the input point will turn ON The voltage level at which the input point will turn OFF Input impedance can be used to calculate input current for a particular operating voltage Typical operating current for an active ON input The minimum current for the input circuit to operate reliably in the ON state The maximum current for the input circuit to operate reliably in the OFF state The minimum load current for the output circuit to operate properly Some output modules require external power for the output circuitry Sometimes called saturation voltage it is the voltage measured from an output point to its common terminal when the output is ON at max load The maximum current a connected maximum load will receive when the output point is OFF The maximum current used by a load for a short duration upon an OFF to ON transition of a output point It is greater than the normal ON state current and is characteristic of inductive loads in AC circuits Power from the base power supply is used by the Terminator I O modules and varies between different modules The guidelines for using module power are explained in the power budget section of this manual I O Wiring and Specifications EZ OFF to ON The time the module requires to process an OFF to ON state transition Respons
140. it of the signal range L low limit of the signal range Range Signal Span Divide By Smallest Detectable H L Change zx 10V 20 V 4095 4 88 mV 5V 10V 4095 2 44 mV 0 to 5V 5V 4095 1 22 mV 0 to 10V 10V 4095 2 44 mV 0 to 20mA 20 mA 4095 4 88 uA 4 to 20mA 16 mA 4095 3 91 uA ometimes it is helpful to be able to quickly convert between the voltage or current signal levels and the digital values This is especially helpful during machine startup or troubleshooting The following table provides formulas to make this conversion easier Range If you know the digital value If you know the analog signal level 0 to 5V 20 D E a 0 to 10V A 10D D 2099 A 5V A 0D 5 D Ba 5 10V A 29D 10 D Ba 10 0 to 20mA A 200 D 0994 4 to 20mA 18D 44 D BA 4 For example if you are using the 10 to 10V range and you know you need a 6V signal level you would use the following formula to determine the digital value that should be stored in the V memory location that contains the data _ 4095 D A 10 _ 4095 D E 6V 10 D 204 75 16 D 3276 npon Bojyeuy O 0 3 9 a z o jo fe Q uonnjosay European Union Directives CE In This Appendix European Union EU Directives Basic EMC Installation Guidelines EZN European Union Directives European Union
141. itters of RF noise from the PLC or Terminator I O system and can interact in a parasitic manner in networks and between multiple sources of interference The recommendation is to use shielded cables as electrostatic pipes between apparatus and systems and to run heavy gauge equi potential bond wires alongside all shielded cables When a shielded cable runs through the metallic wall of an enclosure or machine it is recommended in IEC 1000 5 2 that the shield should be connected over its full perimeter to the wall preferably using a conducting adapter and not via a pigtail wire connection to an earth ground bolt Shields must be connected to every enclosure wall or machine cover that they pass through NOTE Cables whether shielded or not MUST be enclosed within earthed metal conduit or other metallic trunking when outside the PLC or Terminator I O enclosure Providing an earth ground for both ends of the shield for analog circuits provides the perfect electrical environment for the twisted pair cable as the loop consists of signal and return in a perfectly balanced circuit arrangement with connection to the common of the input circuitry made at the module terminals RS232 cables are handled in the same way RS422 twin twisted pair and RS485 single twisted pair cables also require a OV link which has often been provided in the past by the cable shield It is now recommended that you use triple twisted pair cabling for RS422 link
142. ld be grounded at the signal source 2 2 More than one external power supply can be used provided all the power supply commons are connected 5 3 A Series 217 0 032A fast acting fuse is recommended for 4 20 mA current loops 4 If the power supply common of an external power supply is not connected f to the OV terminal on the module then the output of the external transmitter must be isolated To avoid ground loop errors recommended 4 20 mA i transmitter types are pr For 2 or 3 wire connections Isolation between the input supply signal and dH side View mm in the power supply For 4 wire connections Isolation between the input supply signal the power supply and the 4 20mA output Equivalent Input Circuit Input Signal Ranges Vibration MIL STD 810C 514 2 Transmitter Supply Module Supply Shock MIL STD 810C 516 2 18 30VDC y f 24VDC Noise Immunit NEMA ICS3 304 pm a t IT NEC d See NOTE 1 lt gt _ VO V1 Weight 168g y m Internal Module Circuitry Input Range Resolution LI qur a Input p g 3 Wire Y LG a 20 to 20mA 8192 to 8191 counts yia M p huss sm 0 20mA 0 8191 counts l 4 20MA 1638 8191 counts COM y 0 20mA 4 20mA 20mA EA 20mA Face 4mA OmA gt 0 8191 1638 8191 Ei o a
143. ll scale all errors included SINK any load 0 396 25 C any load 0 5 60 C SOURCE 4002 load 0 63 25 C 4000 load 0 83 60 C 2509 load 0 44 25 C 60 C 25 C 60 C o o 2502 load 0 64 60 125Q load 0 30 1259 load 0 50 o o Note This module requires software setup via the Module Control Byte Refer to the Memory Map Chapter in the T1K INST M Installation and l O Manual Input Channels ojo ooo joo a IN1 102 IN3 IN4 IN5 ING IN7 INS gU gigi 0 0 0 0 0 Sinking Current Configuration 2 Sink Channel Source Channel Output Channels O OJ O O O O OY 14 12 12 13 I3 14 14 Load 9 2 0 36 54 3 2 14 gt gt lt 48 1 89 8 1 0 32 m i Terminator VO E 0 ll l 4 l 6 7 01234567 00000000 GSVS lt SVSSggs 9999999989 SBSBSBSBMSBSBSMS Loop Supply L ae ojo i oo 18 30VDC vo v1 Module Supply 24VDC Note All VO terminals internally connected All V1 terminals internally connected mm in
144. lt 30 A a AR AAA aes 3 22 Input Voltage Range necu in en ed da dalt de eae 3 22 O tp t Voltage Range retarda ona eh pedos we dea E cow 3 22 Peak Voltage pos rr ots a os a a A eos 3 22 eau n AMT 3 22 ON Voltage Levels aie e Ri xoa EU Ret ctu eet Ue MEE Renee eo LP LH 3 22 OPE WONAGC Level ii eese eR D I UNE ewes ax teagan eee queda Cedar Ce 3 22 luego e MC CM PER 3 22 Ihniput QurTent 2 caret wes xe eR ET Eee RR NIE MA em e Reddy Bee i dere ERES 3 22 Minimum ON CUNT unserer o CR xU REX EO CR ER we i ue ice mca odo 3 22 Maximum OFF Current ee EE ERES a eA ERR EP ada Paden aes 3 22 Minimum Bor PDT ata ta at mane ada 3 22 External DOBBOMIFGG a O Deed A E Eta P 3 22 ON Vollage Drop x au e te id Aia AA eee a 3 22 Maximum Leakage Current x bs wa eS IRE IRR ME da EUN PEDEM VERE 3 22 Maximum nr s Currents car c EPIO ERE EDI de tior a E s 3 22 Base Power Required 24 ios vete ecce GRE SIUE SOM am dank Gent ed anis 3 22 OFF 10 ON RESPONSE sesion o ad brn et ta hd EP et Eo TOS ane DTAS Dh iss vastus 3 23 ON to OFF Response haer ee as ae cmo Me eek Aeon Et ES oA al 3 23 Rio usted eee A ates ete SAE aide a acme Meee eek Sede Se aH 3 23 Status Indicators te cA LM UR MM LL M dee e eer oe 3 23 Weight sse a OUR TES recu aed ie e E dnd tel T op e dul e c s tu ecd m Quae duel Rara 3 23 Table of Contents EN T1K 01AC T1IK 01DC Power Supply oooooccconn II I 3 24 TAH EBC Base Controller sorrisi srren rra pr AYER ES 3
145. lter PLC and Terminator I O system inputs should also be protected from voltage impulses by deriving their power from the same fused filtered and surge suppressed supply A European Union Directives Internal Enclosure A heavy duty star earth terminal block should be provided in every cubicle for the irectives lt Ra Lo c oO cv Grounding Equi potential Grounding Communications and Shielded Cables connection of all earth ground straps protective earth ground connections mains filler earth ground wires and mechanical assembly earth ground connections This should be installed to comply with safety and EMC requirements local standards and the requirements found in IEC 1000 5 2 The Machinery Directive also requires that the common terminals of PLC or Terminator I O input modules and common supply side of loads driven from PLC or Terminator I O output modules should be connected to the protective earth ground terminal A B C D ky RENE Serial Communication Cable ey Equi potential Bond Adequate site earth grounding must be provided for equipment containing modern electronic circuitry The use of isolated earth electrodes for electronic systems is forbidden in some countries Make sure you check any requirements for your particular destination IEC 1000 5 2 covers equi potential bonding of earth grids adequately but spec
146. ly consists of an I O module and a separate base as shown below A complete range of discrete modules which support 12 24 VDC 110 220 VAC and up to 7A relay outputs is offered The analog I O modules provide 12 and 14 bit resolution and several selections of I O signal ranges including bipolar The temperature input modules provide 16 bit resolution with several temperature input range selections All Terminator I O modules can be Hot Swapped replaced without removing system power except for the base controller and power supply Refer to the I O Module Hot Swap section in Chapter 3 for e D zd 5 ae CD Lond D m D 2 details Base Power Supply Controller 1 O Modules Terminator VO lerminalor VO Terminator VO mula i Bm P i y LI LT Pur ru TERMINATOR j E 5o GORMAN CRO a LL LLL LLL 7 a LZ on j eccoccoccoccocccce He oeeoos He geooed Y 4 OD cou peek REID mmm mm RO RE 2 LIA A a 7 JA 7 KI OOpooOoOODX IDCM OOOOODODENM SONOROS SOE OOS OSG Ee oe ocececs SoDono gt eccccccec 1 O Module 1 O Module Assembl Yo I O Base N Tannen SS Installation and Power Wiring In This Chapter Safety Guidelines Mounting Guidelines Assembling the Components Multiple Power Supplies Local Expansion Power Supply Wiring Guidelines EN Installation and Wiring Safety Guidelines WARNING Providing a safe operating environment for personnel an
147. ly off the DIN rail Refer to the I O Module Hot Swap Feature section in Chapter 3 to remove an I O module with Terminator I O system power ON ESTE Installation and Wiring Multiple Power Supplies Local Expansion Configurations Multiple It is possible to have multiple power supplies in a single slave node system to meet Power Supply power budget requirements One power supply is required in the leftmost Configuration component position followed by the base controller Additional power supplies should be added between l O modules as necessary to meet power budget requirements There are some restrictions on where power supplies can be placed in the system when using the T1K 05CBL RR 1 expansion base cable Each power supply powers the modules to its right but is interrupted by the next power supply Each slave node system can be divided into one row of base I O plus two rows of local expansion I O up to a total of 16 I O modules Expansion cables are available in two configurations one that passes 24VDC base power through and one that does not both cables pass the 5VDC base power The 1 version of the expansion cables pass 24VDC through on an isolated wire Any local expansion DC input modules configured for internal power current sourcing must either have a power supply preceeding it on the same base or have a 71 version cable pass 24VDC from a power supply on the preceeding base go oE os 85 EE oq Example Usin
148. m in 4mA Qm D pu 0 4095 Equivalent Output Circuit Loop Supply Module Supply 18 30VDC 24VDC A Pate eas Ux ret Ay te e See Note 1 An LE Le VO V1 Internal Module Circuitry V2 V3 Load EP 250 ohms Output Current sinking typical p DtoA Converter Specifications T1F 16DA 2 16 Channel Voltage Analog Output ev Wiring amp Dimension S Number of Channels 16 Output Ranges 0 5V 0 10V 5V 10V Output Type single ended 1 common Resolution 12 bit 1 in 4096 Peak Output Voltage 15 VDC Load Impedance 4K ohm min Load Capacitance 0 01uF max Linearity Error end to end 2 count max 0 050 of full scale max Conversion Settling Time 100us max full scale change Full Scale Calibration Error 12 counts max Offset Calibration Error 10V ranges 6 counts max 5V ranges 11 counts max Accuracy vs Temperature 50 ppm C full scale calibration change Max Full Scale Inaccuracy of full scale all errors and temp drift included 10V ranges 0 2 25 C 0 4 60 C 5V ranges 0 3 25 C 0 5 60 C Master Update Rate 16 channels per scan max Output Points Required 512 discrete pts or 16 dwords d double word 32 bit word Network Interface dependent Base Power Required 75mA 5VDC Ext
149. mmunity NEMA ICS3 304 Weight 168g Input Range Resolution 0 5V 0 4095 counts 0 10V 0 8191 counts 5V 4095 to 4095 counts 10V 8192 to 8191 counts Input points HA Commons not isolated 4 Wire o Volt Transmitter M o a a n o o Note VO and Ow OF ou oo On 25 7 1 01 KC 80 3 15 n Note V2 and V3 internally 9 2 0 36 gt lt 89 3 5 n1 81032 a gt Terminator JO A V LJ F T1F 16AD 2 O E T a e d 0 1 2 3 4 5 6 T 8 9 10 11 12 tal 14 15 8 9 10 11 12 13 14 15 0000 0 1 2 000 0O 9 py El 11589 9888888898888 SS SS8S8SSSSSSSISISSS SS5888S98SSSSISISSS L ZA 3 4J 4 8 1 0 32 y O O mm in V1 Internally connected to Commons ui Module Supply 24VDC connected 83 3 3 28 E REN NOTES EN 1 Shields should be grounded at the signal source z 2 Unused inputs should be connected to Common 0VDC 3 More than one external power supply can be used provided all
150. mperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm Agency Approvals UL CE FCC class A 90 120VAC Optical Isolator 7 9 2 0 36 48 189 gt MENS 0 32 gt o E A N Terminator I O Input points Y O O O O O O O O el mucama A Les um op11213 4 5 6 7 a E lle de slol sl sl F 0 11 A 3 4 B 6 7 3 0123 4567 00000000 4 Y 90 120VAC zm N GSSCGSCVSsgsss 5 Commons z GSGSGSCQVgssgs i ololololelelele o9999999 vo v1 VY V VO V1 not used with AC Input Modules 8 1 0 32 V e mm in Point Derating Chart 83 3 SR 8 Oo 6 Y E 2 ed 0 Se do ee REPR
151. nd an example of power budgeting and a worksheet showing sample calculations If the I O you chose exceeds the maximum power available from the power supply you can resolve the problem by simply adding another power supply WARNING It is extremely important to calculate the power budget correctly If you JE exceed the power budget the system may operate in an unpredictable manner dol which may result in a risk of personal injury or equipment damage Power Supply The following chart shows the amount of current supplied by the Terminator I O Specifications 5 Q and Specifications power supply Use this to calculate the power budget for your system The Auxiliary 24V Power Source mentioned in the table can be used to power field devices or modules that require an external 24VDC AC Power 5VDC Current Auxiliary 24VDC DC Power 5VDC Current Auxiliary 24VDC Supply Supplied in mA Power Source Supply Supplied in mA Power Source internal Current internal Current Supplied in mA Supplied in mA T1K 01AC 2000 300 T1K 01DC 2000 a max of 500mA 1500 500 24VDC can be achieved by lowering the 5VDC to 1500mA VW umm mum AA ON TUS cI MHHHHHHB HISIMEDUHVWD Power PAR T E Supply 1 Power Supply 2 Note on Power Supplies One power supply is required in the leftmost component position power supply 1 as shown above Addi
152. nostic Failure OFF ON Module Error due to Watchdog Timeout OFF OFF No Power to Module LED Descriptions OK Module OK ER User Program Error CH1 Channel 1 Status CH2 Channel 2 Status 1A 1D Channel 1 A D Status 2A 2D Channel 2 A D Status YO Y3 Output Status T1H CTRIO Input Wiring Diagrams TTL Input Wiring Example Quadrature Encoder Wiring Example Input Output Channels Input Output Channels NPN ojejoeoooooooo0o0o000 o Oj O O O O O O O O O O O OIOIO General Purpose Transistor 3A 1B 1C 1D y Yo YO YO 12 2B 2C 2D 1 12 12 13119 14 re 16 10 vo yo v1 v1 2a 28 20 20 v2 v2 va va Hy Wp Ui oO OJO OJO OJO 0 HEU oO A HL ypojojofojofojofofojojofojo TTL Device 10K fs i MENS NPN Open Collector Output Channel Commons 2 annel Commons Encoder B 0 1W ojo o Oo OO O O O O O O P P O O we o e 2 o e o o o o Z 1M 1M 1M 1M CO CO C1 C1 2M 2M 2M 2M C2 C2 C3 C3 ART 1M 1M 1M 1M CO CO C1 C1 2M 2M 2M 2M C2 C2 C3 C3 UI Oo igalalargrgragr po 0 08 80 00 OJO D DO D O C pery U
153. not be used on a base that is o y i connected to a system ee by a TIK 05CBL RR 1 E ELM MI 2nd Local Expansion I O lt O Addressing System shown above The first power supply powers the base controller and the two I O modules to its right The second power supply powers the the two modules to its right Power Supply 3 powers the three I O modules to its right on the first local expansion base and the three I O modules on the second local expansion base When a T1K 05CBL RR 1 is used the expansion I O assignments are from right to left reversed A power supply cannot be used on a base that is connected to a system by a T1K 05CBL RR 1 This is only an example and the power budget requirements vary depending on the I O modules used Installation and Wiring Example Using T1iK 05CBL RR 1 Expansion Cable Base Controller Text or LO aed Tass rs A RAS nr won Power Supply 1 M DONANAPEPRARARAN PARAAPRERPRENIMA TTTNTTTIT a power supply must be Pel the leftmost component in a system followed by the base controller Local Base I O Power Supply 2 1 0 Addressing T1K 05CBL RR 1 f HHHH POPPPPPU POPPAPPPPPPARRPA PAPPPPPOPPPRPAA POPPDPHI 5 of So zm Z0 gt Zo 2 m Ca 1st Local Expansion I O KX O Addessg A power supply cannot be used on a base that is connected to a system by a T1K 05CB
154. omponents inside the control cabinet If necessary clear warnings and instructions should be provided on the cabinet exterior such as recommending the use of earth straps or similar devices or the powering off of equipment inside the enclosure ITI CE 0 a 02 gt lt Oo gt o Suppression and In order to comply with the fire risk requirements of the Low Voltage and Machinery Fusing Directive electrical standards EN 61010 1 and EN 60204 1 by limiting the power into unlimited mains circuits with power leads reversed it is necessary to fuse both AC and DC supply inputs You should also install a transient voltage suppressor across the power input connections of the PLC or Terminator I O Choose a suppressor such as a metal oxide varistor with a rating of 275VAC working voltage for 230V nominal supplies 150VAC working voltage for 115V supplies and high energy capacity eg 140 joules Transient suppressors must be protected by fuses and the capacity of the transient suppressor must be greater than the blow characteristics of the fuses or circuit breakers to avoid a fire risk A recommended AC supply input arrangement for Koyo PLCs and Terminator I O systems is to use twin 3 amp TT fused terminals with fuse blown indication such as DINnectors DN F10L terminals or twin circuit breakers wired to a Schaffner FN2010 filter or equivalent with high energy transient suppressor soldered directly across the output terminals of the fi
155. on First the following short definitions are provided followed by practical applications Sinking z provides a path to supply ground Sourcing provides a path to supply source First you will notice these are only associated with DC circuits and not AC because of the reference to and polarities Therefore sinking and sourcing terminology only applies to DC input and output circuits Input and output points that are sinking or sourcing only can conduct current in only one direction This means it is possible to connect the external supply and field device to the I O point with current trying to flow in the wrong direction and the circuit will not operate However you can successfully connect the supply and field device every time by understanding sourcing and sinking For example the figure to the right depicts a sinking input To properly connect the Input pirar VO System external supply you will have to connect it SUE s so the input provides a path to ground einig Start at the Terminator I O system input U D Input terminal follow through the input sensing Y Sensing circuit exit at the common terminal and connect the supply to the common CIO terminal By adding the switch between the supply and the input the circuit has been completed Current flows in the direction of the arrow when the switch is closed pad m on gx OO
156. on DIN Rail G XO NOTE Do not force the base controller on the DIN rail Due to slight size variations in different manufacturers DIN rail it may be necessary to first unlatch the locking tab rotate the module into place then latch the locking tab Install on DIN Rail 1 Make sure the locking tab is in the latched position pushed in 2 Hook upper tab over upper flange of DIN rail 3 Tilt the unit toward DIN rail until it snaps securely to DIN rail Installation and Wiring Connecting the Components on the DIN Rail Slide Assembly into Position on DIN Rail Slide the module assembly on the DIN rail until the clip arm attaches securely to the adjacent module as ou So zm Z0 gt Zo 2 m Ca NOTE One power supply is required in the leftmost component position followed by the base controller Additional power supplies should be added between I O modules as necessary to meet power budget requirements see page 3 18 Each power supply powers the modules to its right but is interrupted by the next power supply Removing I O Modules from the Base To remove the module from the base grip the center of the base arm and rotate outward releasing the module Lift the module from the base To remove a module assembly from the DIN rail lift the clip arm up and slide the module assembly away from the adjacent module Pull the locking tab down out and lift the assemb
157. onnections for minimum power consumption Unipolar Ranges Bipolar Ranges f ov 5V ov 10V 5V to 45V 10V to 10V 6 5V 10V svp ET pr 5 H side View mm in OV OV 5V 10V 0 4095 0 4095 O 2047 4095 O 2047 4095 Equivalent Output Circuit Module Supply LN T ME ss etm re AA Eas t E VO V1 Internal Module Circuitry 1 V3 Voltage Sink Source See Note 1 unl Output DtoA Load a Ponen 4K ohm minimum Specifications T1F 16RTD RTD Input Module Wiring amp Dimensions Number of Channels 16 Resolution 0 1 C or F Common Mode Range 0 5VDC Notch Filter gt 50db notches 50 60 Hz f 3db 13 1 Hz Absolute Max Ratings 50 VDC Converter Type Charge balancing 24 bit Sampling Rate 140ms channel Master Update Rate 16 channels per scan max Input Points Required 512 discrete pts or 16 dwords d double word 32 bit word Network Interface dependent Base Power Required 150mA 5VDC Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Temperature Drift 25ppm C max Maximum Inaccuracy
158. ontrollers 2 6 seek rry n Re eR x RR ee eve y E 1 4 Terminator I O System Components 00cocccccccc enn nnn nnn 1 5 Power Supplies s 35405 tee 2 EO UORT EDU DEEP Db v ne eal ene s iurgia easing 1 5 VO Mod leS m ri TT 1 5 Chapter 2 Installation and Power Wiring Safety Guidelines soo er ER eter ethene testa ete Shea eer eet 2 2 PAN TOR Sade E e ice STN scs Ce Beers ER COMIS ie diee ria 2 2 Safety Techniques ede seu Ux gd A A ee O Aa Bea RC OR 2 2 Class 1 Division 2 Zone 2 Approval suite e Rb e XE IE er hea dee 2 2 Orderly System Shutdown i ea ek Gave e aa be abe rd ses 2 3 System Power Disconnect uicecevhr el ereere EqdEx a Reese een 2 3 Mounting Guidelines x reer ish aa a RR ELE SEM 2 4 DIMENSIONS 4ceebecpiexiecpo ek rA ead ODE Tel ar deeem o ER ac 2 4 Panel Mounting and Layout voe edn e Wey Ee E rex EI xr ux Pe wy Fact eet 2 5 eg TELE 2 6 Environmental Specifications 5 vomer De eb EE ee Inte me ded on ree d 2 7 POWE rroan etr a pre RUD baw FU a tr nor Rode See A eral dete d SC DROP deed 2 7 Agency Approvals ots toot Recast ks E EA we M EDI Rae ERG ene es ae 2 7 Assembling the Components 0 cee cece cece eee eee ee enn nnn nnnm 2 8 Assembling the I O Modules and Bases 00 c cee cece ene eet eee eens 2 8 Mounting the Components on DIN Rail o oocooccccocccccr eee 2 8 Connecting the Components on the DIN Rail 0 eee eee 2 9 Removing I O Modules from the Base is ve
159. ound Star Washers EN Installation and Wiring 4 There must be a minimum of 2 50mm clearance between the panel door and the nearest Terminator I O component 5 The ground terminal on the Terminator I O power supply must be connected to a single point ground Use copper stranded wire to achieve a low impedance Copper eye lugs should be crimped and soldered to the ends of the stranded wire to ensure good surface contact Remove anodized finishes and use copper lugs and star washers at termination points A general rule is to achieve a 0 1 ohm of DC resistance between the Terminator I O slave and the single point ground 6 There must be a single point ground i e copper bus bar for all devices in the panel requiring an earth ground return The single point of ground must be connected to the panel ground termination The panel ground termination must be connected to earth ground For this connection you should use 12 AWG stranded copper wire as a minimum Minimum wire sizes color coding and general safety practices should comply with appropriate electrical codes and standards for your region go oE os 85 EE oq A good common ground reference Earth ground is essential for proper operation of the Terminator I O There are several methods of providing an adequate common ground reference including a Installing a ground rod as close to the panel as possible b Connection to incoming power system ground 7
160. p cover of output modules Replaceable Fuses I O Wiring and Specifications I O Module Hot Swap Feature The Hot Swap feature allows Terminator I O modules to be replaced with Terminator I O system power ON Be careful not to touch the terminals with your hands or any conductive material to avoid the risk of personal injury or equipment damaged Always remove power if it is equally convenient to do so y E WARNING Only authorized personnel fully familiar with all aspects of the gt application should replace an I O module with system power ON The following Base Controllers support the Hot Swap feature Base Controller Supports Hot Swap T1K DEVNETS Yes T1K MODBUS Yes T1K RSSS Yes T1H EBC 100 Yes refer to TTH EBC M or T1H PBC M T1H PBC User Manual for Hot Swap information The following module types can be Hot Swappeo Module Can be Hot Swapped Power Supply No S Base Controller No a I O Modules discrete analog Yes 95 oO Hot Swap The following steps explain how to Hot Swap an I O module oz VO Module 1 Remove I O module from base Sel Replacement 2 Install new I O module of the same part number o 3 Verify that the Base Controller LEDs have returned to normal 7 Outputs A feature that may be used in a non continuous process application is the Outputs Enable Disable Enable Disble switch The switch is located on the front o
161. plied a 300mA max b 500mA max Ripple 1096 max Fuse 1 Primary not replaceable Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature 4 F to 158 F 20 C to 70 C Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ mental pollution 2 UL 840 Vibration Resistance MIL STD 810C Method 514 2 Shock Resistance MIL STD 810C Method 516 2 Voltage Withstand 1500VAC 1 minute Insulation Resistance 500VDC 10M ohm Noise Immunity NEMA ICS3 304 Impulse Noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm Note that 500mA 24VDC is achieved by lowering the 5VDC to 1500mA Environmental Specifications 12 24VDC lo sosa T1K 01DC 12 24 VDC Terminal Strip asi 3 e 48 1 89 8 1 sd m Terminator yO O ol T1K 01AC Ti 0 H SSSSsg 83 3 3 28 I CD PULLTO UNLOCK PWR O R 7
162. ponse lt 1ms 1 2 cycle es Commo 3IIIAAAAAIAAAAAASS Base Power Required 300mA 5VDC le LO i iri SBI eS See S sa SESISESESISESRSISESISISRESESISES Status Indicators Logic Side SE Y Error Status Indications FU1 FU2 ON fuse 1 or 2 blown vo V1 V2 V3 8 1 0 32 y O Q LEDS FU3 FU4 ON fuse 3 or 4 blown VO V3 not used with AC Output Modules i XA FU5 FU6 ON fuse 5 or 6 blown FU7 FU8 ON fuse 7 or 8 blown 3 mm in Fuses User Replaceable 8 10A 250V common 1 pt fuse 83 3 3 28 PA NENCIURO DOE Date Code 008 Date Code 012 and later 3 3 28 Weight 190g Derating Chart Derating Chart Point i T S TUA Points TOK O 2 og eS 8 Environmental Specifications 6 1 5A 6 1 5A Ambient O ti 32 F to 131 F 0 C to 55 C z empero dis gt eee A 2 0A a 2 0A Storage Temperature 4 F to 158 F 20 C to 70 C 2 N 5 T Ambient Humidity 5 to 95 Non condensing Atmosphere No corrosive gases The level of environ 9 I T T T I 9 T i mental pollution 2 UL 840 0 10 20 30 40 50 55 C 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F 32 50 68 86 104 122131 F J Vibration Resistance MIL STD 810C Method 514 2 Ambient Temperature C F Ambient Temperature C F LJ Side Vi Shock Resistance MIL STD 810C Method 516 2 Ide Voltage Withstand 1500VAC 1 minute E t O t t Ci it Insulation Resistance 500VDC 10M ohm quis En u pu Ircul Noise Immunity NEMA RSS SW EE RD EE SE RE e IE E R a Dey enge
163. power The 1 version of the expansion cables pass 24VDC through on an isolated wire Any local expansion DC input modules configured for internal power current sourcing must either have a power supply preceeding it on the same base or have a 1 version cable pass 24VDC from a power supply on the preceeding base Overview of There are several expansion I O system configurations that can be created by using l O Expansion the local expansion cables There are some restrictions on where power supplies Configurations can be placed in the system when using the T1K 05CBL RR 1 expansion base cable Refer to chapter 2 for details on the example systems shown below Example Using Two T1K 10CBL 1 Example Using TTK 05CBL RR 1 and Expansion Cables T1K 05CBL LL 1 Expansion Cables o 2 on ox E19 0 oz 9 E Eo e 67 Example Using TiK 05CBL RR 1 Example Using T1K 10CBL 1 and Expansion Cable T1K 05CBL RR 1 Expansion Cables PA Eodem um LSS I O Wiring and Specifications Which Modules can go in a System Discrete Module Status Indicators 5 Q and Specifications Color Coding of I O Modules The table below lists by category those modules that you may use in a system Terminator l O Module Unit Slave System Base Controller Only one per slave node system Mount to the right of the first power suppl
164. power required 3 Subtract the row labeled Maximum power required from the Power Supplied Place the difference in the row labeled Remaining Power Available 4 f Maximum Power Required is greater than Power Supplied in either of the two columns the power budget will be exceeded It will be unsafe to use this configuration and you will need to restructure your I O configuration I O Wiring and Specifications EZN Power Budget Worksheet Power Supplied O ped a op o 6 o Ex O Bd o n Other Maximum power required Remaining Power Available 5 9 and Specifications I O Wiring and Specifications I O Specification Terms Inputs or Outputs Per Module Commons Per Module Input Voltage Range Output Voltage Range Peak Voltage AC Frequency ON Voltage Level OFF Voltage Level Input Impedance Input Current Minimum ON Current Maximum OFF Current Minimum Load External DC Required ON Voltage Drop Maximum Leakage Current Maximum Inrush Current Base Power Required Indicates number of input or output points per module and designates current sinking current sourcing or either Number of commons per module and their electrical characteristics The operating voltage range of the input circuit The operating voltage range of the output c
165. pply 620 18V 910 24V 1200 30V Min Load ohm Power Supply 0 24V 350 30V 40 C 250 24V 600 30V 60 C Linearity Error end to end 2 count max 0 05096 of full scale max Conversion Settling Time 400us max full scale change Full Scale Calibration Error 12 counts max Offset Calibration Error 0 20mA 5 counts max 4 20mA 6 counts max Accuracy vs Temperature 50 ppm C full scale calibration change Max Full Scale Inaccuracy of full scale all errors included 0 2 25 C 0 4 60 C Master Update Rate 16 channels per scan max Output Points Required 512 discrete pts or 16 dwords d double word 32 bit word Network Interface dependent Base Power Required 75mA 5VDC External Power Supply 21 6 26 4VDC 150mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Weight 172g max allowable output power dissipation For example at 60 C and 24VDC there must be a load of at least 250 ohms on the output circuit Smaller loads will damage the analog output circuit
166. put Module Memory Map Analog Output Module Control Byte Analog Output Module Resolution EZH I O Memory Map and Analog Module Resolution Master Slave Communications The base controller slave communicates with the master by sending Input Data and receiving Output Data The base controller reads Inputs from I O Modules and writes Outputs to I O Modules Base Controller To Master eeenpiane ER q Input Data Read Inputs Network Read Read Data vO Modules From Master Output Data Write Outputs Network Write Write Data 4 Terminator I O Backplane Communications The base controller communicates with its l O modules over the backplane The I O is mapped in consecutive order as shown Base Controller 1 O Module Slot 1 1 O Module Slot N Input Data Slot 1 Input Data Network Read Slot 2 Input Data Slot N Input Data f Cc oe rem es TO Qo sax gt 0 6 5 O 5S od o oS en lt Output Data Network Slot 1 Output Data Write Outputs Outputs Slot 2 Output Data Slot N Output Data J I O Memory Map and Analog Module Resolution 43 Discrete Input Module Memory Map 8 Point Discrete Input Modules T1K 08NA 1 and T1K 08ND3 Image Table Mapping Input Size Module Image Output Size Write 0 Byte gt Outputs N A Memory Map of 8 Point Discrete Input Modules Decimal Bit 07 06 05 04 03 02 01 00 O
167. r I O system it is extremely important to avoid making external connections that connect logic side circuits to any other Primary Side Secondary or Field Side Logic side i Terminator I O System backplane Input 5 Modul pe Inputs om Power Input Main oa OG eS E a Slave EAS ower CPU o Supply backplane Output EEUU D Module il o2 0 o Y S Isolation Programming Device Isolation Boundary Operator Interface or Network Boundary The next figure shows the physical layout of a Terminator I O system as viewed from the front In addition to the basic circuits covered above AC powered bases include an auxiliary 24VDC power supply with its own isolation boundary Since the supply output is isolated from the other three circuits it can power input and or output circuits Terminator I Primary Side GVEA des Secondary or Main Logic side Power Input T Power Slave Supply Internal l gt Backplane Auxiliary 424VDC Out 424VDC I Comm Input Module Output Module Supply i i i i i Ne we cu E Operator Inputs Commons Outputs Commons Interface j Field Side Supply for Output Circuit I O Wiring and Specifications In some cases using the built in auxiliary 24VDC supply can result in a cost sa
168. r Module Manual H24 ERM M for Input Data Channel 4 A mation Input Data Channel 5 Input Data Channel 6 Input Data Channel 7 Input Data Channel 8 npon Bojyeuy Output Size Write 0 Byte gt Outputs N A O z 0 3 e a z je jo o Q uonnjosay EZ I O Memory Map and Analog Module Resolution 8 Channel Analog Input 4 Channel Analog Output Module T1F 8AD4DA x Output Image Table Mapping Intput Size Module Image Read OByte gt Inputs N A Output Size Write 2 to 32 Bytes ui Output Data Channel 1 Module Control Byte Output Data Channel 2 Output Data Channel 3 Output Data Channel 4 Resolution je en o gt gt D e E D Q Analog Modu I O Memory Map and Analog Module Resolution Memory Map of the 8 Analog Input Channels of the T1F 8AD4DA x Decimal Bit 07 06 05 04 03 02 01 00 Octal Bit 07 06 05 04 03 02 01 00 size Analog Value Channel 1 Read Byte 1 Analog Value Channel 1 Read Byte 2 not used Byte3 reserved for future use Byte4 Analog Value Channel 2 Read Byte 5 Analog Value Channel 2 Read Byte 6 not used Byte7 reserved for future use Byte8 Analog Value Channel 3 Read Byte 9 Analog Value Channel 3 Read Byte 10 not used Byte11 reserved for future use Byte12 Analog Value Channel 4 Read Byte 13 Analog Value Channel 4 Read Byt
169. re E s ven Agency Approvals UL CE FCC class A Voltage amp Load Current _ lt Type of Load 1A 2A 6 Y 2 0A 24 VDC Resistive 500K 250K 24 VDC Solenoid 100K 50K 4 110 VAC Resistive 500K 250K 2 110 VAC Solenoid 200K 100K d 220 VAC Resistive 350K 200K DE ede Mc Mtt des ee 220 VAC Solenoid 100K 50K 32 s gd 86 CO p eE mbient Temperature C Specifications T1K 16TR Relay Output Rev C Wiring amp Dimensions Outputs Per Module 16 Output Type Relay Form A SPST normally open Commons Per Module 4 4 pts common isolated Operating Voltage Range 6 240 VAC 6 27 VDC Output Voltage Range 5 264 VAC 47 63Hz min max 5 30 VDC min max Max Load Current 2A pt 6A common subject to derating Max Leakage Current 0 1mA 264 VAC Max Inrush Current 6A for 10ms pt 20A for 10ms com Min Load 5mA 5VDC OFF to ON Response 15ms ON to OFF Response 10ms Base Power Required 700mA 5VDC Status Indicators Logic Side Error Status Indications LEDS FU1 FU2 ON fuse 1 or 2 blown FU3 FU4 ON fuse 3 or 4 blown Fuses User Replaceable T1K FUSE 2 4 10A 250V common 4 pts fuse 5 x 20 mm type Weight 200g Environmental Specifications Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Storage Temperature
170. rence e Maintenance of specified ambient temperature e Access to equipment e Security or restricted access e Sufficient space for proper installation and maintenance of equipment Environmental Specifications Installation and Wiring 2 7 The following table lists the environmental specifications that apply to the Terminator I O modules Be sure to check the specifications of the controller you are using Also refer to the appropriate I O module specifications in Chapter 3 for the temperature derating curves for the specific module Specification Rating Storage temperature 4 F to 158 F 20 C to 70 C Ambient operating temperature 32 F to 131 F 0 C to 55 C Ambient humidity 5 95 relative humidity non condensing Vibration resistance MIL STD 810C Method 514 2 Shock resistance MIL STD 810C Method 516 2 Noise immunity NEMA ICS3 304 Impulse noise 1us 1000V FCC class A RFI 144MHz 430MHz 10W 10cm Atmosphere tal pollution 2 UL840 No corrosive gases The level for the environmen 5 oo So zm Je gt w 2 Ca Equipment will operate at low humidity However static electricity problems occur much more frequently at lower humidity levels Make sure you take adequate precautions when you touch the equipment Consider using ground straps anti static floor coverings etc if you use the equipment in
171. rminals every I O point could have two dedicated terminals as the figure eee above shows However providing this me NEED level of flexibility is not practical or even necessary for most applications So most pe p Input or Output points are in groups which Hwe share the return path called commons p EE Y The figure to the right shows a group or Los bank of 4 input points which share a o t common return path In this way the four an inputs require only five terminals instead pum V of eight E commen A NOTE In the circuit above the current in the common path is 4 times any channel s input current when all inputs are energized This is especially important in output circuits where heavier gauge wire is sometimes necessary on commons 5 Q and Specifications Most Terminator I O input and output modules group their I O points into banks that share a common return path The best indication of I O common grouping is on the wiring label such as the one shown to the right The miniature schematic shows two circuit banks with four output points in each The common terminal for each is labeled COM 0 and COM 1 respectively In the wiring label example the positive terminal of a DC supply connects to the C2 Oo L common terminals Some symbols you E will see on the wiring labels and their mean
172. rt V0 V3 16 Source Module Internal Module Sink Module pee Internal Module 167 Internal Power a Circuitry Internal Power be ANE y eel i Circuitry a oW 4 PNP L PEE A ield COM 24 VDC Intemal Field COM 24 VDC Intemal I T T T l Dvig i miorun da oe Device ME tL PU SE 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F Specifications T1K 08NA 1 AC Input Wiring amp Dimensions Inputs Per Module 8 Commons Per Module 2 4 pts com isolated Operating Voltage Range 90 120VAC 47 63Hz Input Voltage Range 80 132VAC 47 63Hz min max Input Current 8mA 9 100VAC 50Hz 10mA 100VAC 60Hz 12mA 9 132VAC 50Hz 15mA 132VAC 60Hz Input Impedance 14K ohm 9 50Hz 12K ohm 60Hz ON Current Voltage gt 6mA 9 75VAC OFF Current Voltage lt 2mA O 20VAC OFF to ON Response 40ms ON to OFF Response 40ms Base Power Required 35mA 5VDC Status Indicators Logic Side Weight 70g Environmental Specifications Ambient Operating Temperature 32 F to 131 F 0 C to 55 C Storage Te
173. s and twin twisted pair cable for RS485 links This is because the extra pair can be used as the OV inter system link With loop DC power supplies earth grounded in both systems earth loops are created in this manner via the inter system Ov link The installation guides encourage earth loops which are maintained at a low impedance by using heavy equi potential bond wires To account for non European installations using single end earth grounds and sites with far from ideal earth ground characteristics we recommend the addition of 100 ohm resistors at each 0V link connection in network and communications cables Last Slave Slave n Master TXD 0V RXD TXD 0V RXD RXD OV TXD doc LM a a 1002 1002 J E m Er 1002 Termination Termination When you run cables between PLC or Terminator I O items within an enclosure which also contains susceptible electronic equipment from other manufacturers remember that these cables may be a source of RF emissions There are ways to minimize this risk Standard data cables connecting PLCs Terminator I O or operator interfaces should be routed well away from other equipment and their associated cabling You can make special serial cables where the cable shield is connected to the enclosure s earth ground at both ends the same way as external cables are connected V xipusddy A Europ
174. s connected from the left side to the left side but it is never used as the first cable Signals L Current Signals L Current P S VF 1 0 Signals aim oP R Right Side Current VO VO I O 2 Signals R Right Side Current lt lt zm O I O VO P S I O I O Or Or VO P S I O P S I O 1 0 Note Another P S can be put on the expansion row that is connected through the T1K O5CBL LL cable In this example a T1K 10CBL is used to connect the local base I O to an expansion row that has a power supply P S installed in the first position on the row The next expansion row without a P S is connected using a T1K 05CBL RR 1 cable P S I F 1 0 Signals C ES Right Side PES P S I O l O Signals poem R Current VO I O 1 0 E Note Do not put a power supply P S on the last expansion row in this example I O Memory Map and Analog Module Resolution In This Chapter Master Slave Communications Terminator I O Backplane Communications Discrete Input Module Memory Map Discrete Output Module Memory Map Discrete Output Module Status Byte Analog Input Module Memory Map Analog Input Module Resolution Analog Out
175. screte Module Status INGICaOrsis c o aie Ea aes i GP ECL RI REX cae 3 12 Color Coding of I O Modules 23 45 nos er pachoss Ee Doe RPPREN are PRIUE RAM RUE FLOS EP Bis 3 12 Wiring the I O Module Bases 5229 x a Re ER E io REA REESE DURS RE 3 13 Selecting Internal 24VDC Power Supply 0 00 cece e 3 14 Using Internal 24VDC Base Power 00 cece eect n 3 14 External 24VDC Wiring Options sek Ren e eee Reebok bk eG eee m Rad 3 15 VO Mining Ghlieckllsl br RR ERE ERU ER EC ex ERE RE RE pei d Re a nds 3 16 Output Module Fusing 3 2 p REX IRR PRU RA E aie aerate QUE E NER EE 3 16 l O Module Hot Swap Feature ooooccocccccon nnnm nnn nn 3 17 Hot Swap I O Module Replacement sssssssssssseesese nn 3 17 Outputs Enable Disable Switch mete e Rr RUE bees e eee ER ERR 3 17 Check External 24VDC Before Hot Swapping 0 c cece eee 3 17 Calculating the Power Budget 2 2 cee cece e ee eee ee eee eee eee e eee nn nnne 3 18 Managing your Power Resource eise x e e dase ee td eked dari eid weakens 3 18 Power Supply Specifications cs Rr e te eR RU ERR NR EE E RE AER RR ds 3 18 Module Power Requirements cocida ti A A xs 3 19 Power Budget Calculation Example 2 2 24 ines trece rete eene eit e ce 3 20 Power Budget Worksheet xicos eu erue rte Riu Bees CREEK ES 3 21 VO Specification Terms ioo E pe E Re ERR pe a hu am ea ted 3 22 Inputs or Outputs Per Module ia ta A e 3 22 Commons Per MOGUIB lt
176. ser Bus Terminals no internal connection to CTRIO Power 9 0O O O O O O O O O O O O OO O User Bus 1 User Bus 2 C uu TTL Device iE Gnd B ure gt 100 9 30 L User Bus 1 1M 24VDC You B VDC User Bus 2 0OVDC zm 9 30 VDC Input Wiring Example LO y mu Input Output Channels TTL Device 10K PN 21O O O O O O O O O O O O O O O 0 1W 1A 1B 1C 1D YO YO Y1 Y1 2A 2B 2C 2D Y2 Y2 Y3 Y3 a 10 Ap NPN Device oluforojojojoJo p pjojojojo o o PNP Device eal E Output Output NPN Device PNP Device Output Output E Channel Commons 4 TTL Device IK B ii Le e ejejejejelele e e e e e e e e OW HER TTL Quadrature Encoder Wiring Example 1M 1M iM hm co col C1 C1 2M 2M 2M 2M C2 C2 cal C3 10 o pjujDjOrbja Dt uto Ht O 4D D UO Input Output Channels i 9O O O O O O O O O O O O O O O O 1A 18 1C 1D Yo YO Y1 Y1 2A 2B 2C 2D Y2 Y2 Y3 Y3 BO O O O O OO HIBLBIBIKI User Bus Terminals no internal connection to CTRIO c jojojo O O A OK PA Channel
177. sing a noise suppression diode e DO NOT use this circuit with an AC power supply e Place the diode as close to the inductive field device as possible e Use a diode with a peak inverse voltage rating PIV at least 100 PIV 3A forward current or larger Use a fast recovery type such as Schottky type DO NOT use a small signal diode such as 1N914 1N941 etc e Be sure the diode is in the circuit correctly before operation If installed backwards it short circuits the supply when the relay energizes I O Wiring and Specifications ES I O Modules Position Wiring and Specifications Multiple It is possible to have multiple power supplies in a single slave node system to meet Power Supply power budget requirements One power supply is required in the leftmost Configuration component position followed by the base controller Additional power supplies should be added between I O modules as necessary to meet power budget requirements there are some restrictions on where power supplies can be placed in the system when using the T1K 05CBL RR 1 expansion base cable Each power supply powers the modules to its right but is interrupted by the next power supply Each slave node system can be divided into one row of base I O plus two rows of local expansion I O up to a total of 16 I O modules Expansion cables are available in two configurations one that passes 24VDC base power through and one that does not both cables pass the 5VDC base
178. sqet piropo 2 9 Multiple Power Supplies Local Expansion Configurations Luueeeeeese 2 10 Multiple Power Supply Configuration aaeeea cece eee tenes 2 10 Power Supply Wiring Guidelines 0 0 ce cece eee eee III 2 14 Power AMIFIFIQU s oe repr RA 2 11 Chapter 3 I O Wiring and Specifications VO Wiring Strategies jaw 25s nok teh a us ito Sudan dr hits ae be eee 3 2 Terminator I O System Isolation Boundaries 000 cece een eee e eee naes 3 2 Powering I O Circuits with the Auxiliary Supply 0000s 3 3 Powering I O Circuits Using Separate Supplies liiis cece eee eee 3 4 SINKING Sourcing Goncepls c ode ante cater ode egt muet be uo nem eU Ee Ade ete 3 5 I O Common Terminal Concepts 0 00 0 cece een 3 6 EM Table of Contents Connecting DC I O to Solid State Field Devices 0 c ccc nce teas 3 7 Sold State InpULSenSOMrs 32e Powe t lt Mata te Seta Renee Kad eee Bo ra T d do 3 7 Solid State Oulpul EOSdSc tii umen ove veo eR ido Pu EOI Bhat Eae 3 7 Relay Output Guidelines 324 5 ott tee E Reb ee Tus ee E AER RU CR eee Os 3 9 Prolonging Relay Contact Life yes 384 pened eagle Ea soe ia p Clee nee dew Bera 3 9 I O Modules Position Wiring and Specification 0 2c cece eee eee eee eee 3 11 Multiple Power Supply Configuration s n nsaan anean eee eee 3 11 Which Modules can go in a Slave System 0 eee eens 3 12 Di
179. te24 Analog Value Channel 7 Write Byte 25 Analog Value Channel 7 Write Byte 26 not used Byte27 reserved for future use Byte28 Analog Value Channel 8 Write Byte 29 Analog Value Channel 8 Write Byte 30 not used Byte31 reserved for future use Byte32 npon Bojyeuy O z 0 E 9 DS z o jo je on uonnjosay ES I O Memory Map and Analog Module Resolution 16 Channel Analog Ouput Module T1F 16DA x Image Table Mapping Intput Size Module Image Read OByte gt Inputs N A Output Size Write 2 to 64 Bytes lt Output Data Channel 1 Module Control Byte Output Data Channel 2 Note When using the T1F 16DA x module in an ERM EBC network refer to Appendix E in the Ethernet Output Data Channel 3 module configuration infor Cc oe rem es TO Qo sao gt od O gt Jo 5S od o er en lt Output Data Channel 16 I O Memory Map and Analog Module Resolution Memory Map of 16 Channel Analog Output Module Decimal Bit 07 06 05 04 03 02 01 00 Octal Bit 07 06 05 04 03 02 01 00 s Not Used Read Byte 1 Analog Value Channel 1 Write Byte 1 Analog Value Channel 1 Write Byte 2 not used Byte3 Module Control Byte Write Byte 4 Analog Value Channel 2 Write Byte 5 Analog Value Channel 2 Write Byte 6 not used By
180. te7 reserved for future use Byte8 Analog Value Channel 3 Write Byte 9 Analog Value Channel 3 Write Byte 10 not used Byte11 reserved for future use Byte12 Analog Value Channel 4 Write Byte 13 Analog Value Channel 4 Write Byte 14 not used Byte15 reserved for future use Byte16 Analog Value Channel 5 Write Byte 17 Analog Value Channel 5 Write Byte 18 not used Byte19 reserved for future use Byte20 Analog Value Channel 6 Write Byte 21 Analog Value Channel 6 Write Byte 22 not used Byte23 reserved for future use Byte24 Analog Value Channel 7 Write Byte 25 Analog Value Channel 7 Write Byte 26 not used Byte27 reserved for future use Byte28 Analog Value Channel 8 Write Byte 29 Analog Value Channel 8 Write Byte 30 not used Byte31 reserved for future use Byte32 npon Bojyeuy O z 0 E 9 DS z o jo je on uonnjosay e oe OCH 25 TO Qo sao gt 0 O E To 5S od o oS en lt I O Memory Map and Analog Module Resolution Decimal Bit 06 05 04 03 02 01 00 Octal Bit 06 05 04 03 02 01 00 Size Analog Value Channel 9 Write Byte 33 Analog Value Channel 9 Write Byte 34 not used Byte35 reserved for future use Byte36 Analog Value Channel 10
181. ter Segment Distance 100 meters 327 feet to 1200 meters 3270feet Baud Rate Slectable from 9 6 kbps to 12 Mbps LED Indicators STATUS Module ON module power up check passed OFF module power up check failed ACTIVE Link ON Network is active OFF Network is not active TOKEN Holding ON PBC is configured correctly and running OFF Incorrect I O configuration ERROR ON watchfog timer timeout represents hardware communications or network fault power on reset or reset within master device software 9 2 0 36 gt lt 48 1 89 84 en Terminator O B Profibus R uO E Connector O F O mooutestatus 5 TN B O S HOLDIN TOREN N O ERROR 2 Profibus Base Controller e e O P hor e e 2 R x x16 3 i d Er ae IE e _ Serial Port 1 PULL TO UNLOCK 5 l Rotary TAN Node T T ESA Switches pe gt mm in Communications Port RJ12 RS232C used for firmware upgrade only Base Power Requirement 530mA 9 5VDC supplied by base power supply General Specifications Installation Requirement must mount to right of first power supply Operating Temperature 32 F to 1
182. th of wire do not combine wires to attain a needed length Use the shortest possible wire length Use wire trays for routing where possible Avoid running wires near high energy wiring Avoid running input wiring close to output wiring where possible To minimize voltage drops when wires must run a long distance consider using multiple wires for the return line Avoid running DC wiring in close proximity to AC wiring where possible Avoid creating sharp bends in the wires To reduce the risk of having a module with a blown fuse we suggest you add external fuses to your I O wiring A fast blow fuse with a lower current rating than the I O module fuse can be added to each common or a fuse with a rating of slightly less than the maximum current per output point can be added to each output All Terminator I O discrete output modules have internal user replaceable fuses For fuse specifications and part numbers for a specific output module refer to the output module specifications later in this chapter Be sure to remove system power or disable outputs via the Base Contoller switch before attempting to remove the I O module from its base Refer to the next section I O Module Hot Swap Feature if attempting to remove an I O module with the system power ON Note A fuse blown indicator illuminates only when a fuse is blown and an associated output point is turned ON by the program Fuses located under to
183. tional power supplies should be added between I O modules as necessary to meet power budget requirements Each power supply powers the modules to its right but is interrupted by the next power supply It is not mandatory to have a power supply in the leftmost position on an expansion rack System shown above The first power supply ps 1 powers the network interface module and the two I O modules to its right The second power supply ps 2 powers the remaining five I O modules This is only an example and the power budget requirements vary depending on the I O modules used Module Power Requirements I O Wiring and Specifications This chart shows the amount of maximum current required for each of the Terminator I O modules Use this information to calculate the power budget for your system If an external 24VDC power source is required you can use the built in 24VDC auxiliary supply as long as you do not exceed the power budget If any device is connected to the Controller s serial port that uses the 5VDC supply pin be sure to include the device s power consumption in your 5VDC power budget calculation Base Controllers AC Output Modules T1K RSSS 250 0 T1K 08TA 250 0 T1K DEVNETS 190 see note 1 T1K 16TA 450 0 T1H EBC 100 350 0 T1K 08TAS 300 0 T1K MODBUS 250 0 Relay Output Modules T1H PBC 530 0 T1K 08TR 350 0 DC Input Modules T1K 16TR 700 0 T1K
184. to 10V 5E smi 10V 5V 10V ov ov J ov 5V 10V 0 4095 0 8191 4095 4095 ov 8192 8191 NOTE The 0 5V and 5 to 5V range resolution is 4095 however if the range is exceeded to 5 5V for example the digital input reading will reflect the correct value up to 10V 8191 The 4 20mA range is 1638 to 8191 If the input current signal level falls below 4mA the correct value will be read down to OmA The first thirteen bits represent the analog data in binary format The fourteenth bit is the data sign bit Bit Value Bit Value msg Sign bit LSB 0 1 7 128 1 2 8 256 1111119876543210 2 4 9 512 543210 3 8 10 1024 4 16 11 2048 data bits 5 32 12 4096 6 64 13 Sign Bit NOTE Each Analog channel uses 4 bytes The first and second byte contain the analog data The third and fourth byte are not used at this time Analog and Digital Value Conversions I O Memory Map and Analog Module Resolution ES Each count can also be expressed in terms of the signal level by using the equation shown The following table shows the smallest signal levels that will result in a change in the data value for each signal range SmallestDetectableChange H L H high limit of the signal range L low limit of the signal range Range Signal Span Divide
185. to the input point which sinks the current back to ground Since the field device is sourcing current no additional power supply is required Field Device V Terminator l O System DC Input Input OS i sinking l Output sourcing Ground Common ee r Sometimes an application requires connecting an output point to a solid state input on a device This type of connection is usually made to carry a low level control signal not to send DC power to an actuator Several of the Terminator I O DC output modules are the sinking type This means that each DC output provides a path to ground when it is energized In the following circuit the output point sinks current to the output common when energized It is connected to a sourcing input of a field device input Terminator I O System DC Sinking Output Field Device DC pwr Q Power V Output Input We pA sinking F sourcing Y N KH 10 30 VDC e Common Ground e O o m O n OO 0 2S E 9 p Eo 9 67 I O Wiring and Specifications In the next example a sinking DC output point is connected to the sinking input of a field device This is a little tricky because both the Terminator I O system output and field device input are sinking type Since the circuit must have one sourcing and one sinking device a sourcing capability needs to be added to the
186. ture use Byte8 Analog Value Channel 3 Read Byte 9 Analog Value Channel 3 Read Byte 10 not used Byte11 reserved for future use Byte12 Analog Value Channel 4 Read Byte 13 Analog Value Channel 4 Read Byte 14 not used Byte15 reserved for future use Byte16 Analog Value Channel 5 Read Byte 17 Analog Value Channel 5 Read Byte 18 not used Byte19 reserved for future use Byte20 Analog Value Channel 6 Read Byte 21 Analog Value Channel 6 Read Byte 22 not used Byte23 reserved for future use Byte24 Analog Value Channel 7 Read Byte 25 Analog Value Channel 7 Read Byte 26 not used Byte27 reserved for future use Byte28 Analog Value Channel 8 Read Byte 29 Analog Value Channel 8 Read Byte 30 not used Byte31 reserved for future use Byte32 Not Used Write Byte 1 4 7 I O Memory Map and Analog Module Resolution 16 Channel Analog Input Module T1F 16AD x T1F 16RTD and T1F 14THM NOTE Eventhough the T1F 14THM only has 14 channels the module consumes 16 channels of memory 16 double words The first 14 channels are used for input data Image Table Mapping Input Size Module Image Read 2 to 64 Bytes a Input Data Channel 1 Input Data Channel 2 Input Data Channel 3 Input Data Channel 4 Input Data Channel 16 LS Write 0 Byte gt Outputs N A T1
187. ut Circuit lt AINT Internal Module Cicuitry o Output V L e 7 p se 2 __ To LED is ACorpo 10A an Supply eo i Side View COM 6 27VDC i Ga DAUR OASIS RODE erate MODUM Ree eae Typical Relay Life Operations at Room Temperature Voltage amp Load Current Type of Load 1A 2A 24 VDC Resistive 500K 250K 24 VDC Solenoid 100K 50K 110 VAC Resistive 500K 250K 110 VAC Solenoid 200K 100K 220 VAC Resistive 350K 200K 220 VAC Solenoid 100K 50K Date Code 012 and later Derating Chart Points 1 5A PC OP SR CE XP 8 2 0A 4 paana 0 T T T T T 0 10 20 30 40 50 55 C 32 50 68 86 104 122131 F Ambient Temperature C F Specifications Wiring amp Dimensions Note Apply the labels that come with the I O 9 2 0 36 gt lt 89 3 5 gt T1K 08TRS Relay Output module to the I O base to properly identify the N y 8 0 32 Outputs Per Module 8 terminal points P
188. vings for your control system It can power combined loads up to 500mA if power budget allows Be careful not to exceed the current rating of the supply If you are the system designer for your application you may be able to select and design in field devices which can use the 24VDC auxiliary supply Powering I O All AC power supplies feature an internal auxiliary supply If input devices AND Circuits with the output loads need 24VDC power the auxiliary supply may be able to power both Auxiliary Supply circuits as shown in the following diagram A AC Power Power Input Terminator I O System Auxiliary Input Module Output Module 24VDC Supply Inputs Com Outputs Com mn k ty 7 Y Y eris Loads DC powered units are designed for application environments in which low voltage DC power is more readily available than AC These include a wide range of battery powered applications such as remotely located control in vehicles portable machines etc For this type of application all input devices and output loads typically use the same DC power source Typical wiring for DC powered applications is shown in the following diagram o m O n OO 0 2S E 9 p m Eo 9 67 DC Power A Y Terminator I O System Power Input Input Module Output Mo
189. word Network Interface dependent Output Points Required 128 discrete pts or 4 dwords d double word 32 bit word Network Interface dependent Base Power Required 75mA 5VDC External Module Power Supply 21 6 26 4VDC 70mA class 2 External Transmitter Power Supply 18 30VDC 70mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Accuracy vs Temperature 50 ppm C max full scale Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 weight 136g Note The output channels require software setup via the Module Control Byte Refer to the Memory Map Chapter in the TTK INST M Installation and I O Manual mm in 9 2 0 36 gt lt 48 1 89 Input Channels I 8 1 0 32 O O O OJOJO O O E Sek IN1 IN2 IN3 INA IN5 ING IN7 IN8 Terminator yO ol 3 A 8ADADA 2 lt a
190. ws how to calculate the power budget for the first slave Calculation unit of an I O system Example Power Supply 1 Module Part 5 VDC mA 24 VDC mA Required Required Power Supplied T1K 01AC see p 3 18 2000 300 Slave T1H EBC 350 0 Module T1K 16NA 1 70 0 Module T1K 16TA 450 0 Other Ol etc 0 0 Maximum power required 870 0 Remaining Power Available 2000 870 1130 300 0 300 Power Supply 2 Part Number 5 VDC mA 24 VDC mA Required Required Power Supplied T1K 01AC see p 3 18 1500 500 Module T1K 08AD 2 75 50 Module T1K 08AD 2 75 50 2 Module T1K 16TD1 200 400 5 Module T1K 08TR 350 0 25 Module T1K 08ND3 35 5 Other 0 Dd oc Maximum power required 735 500 ES o Remaining Power Available 1500 735 765 500 500 0 G see note 1 Note 1 An external user power supply must be used in if the 24VDC current requirement exceeds the T1K 01AC 24VDC auxiliary supply 1 Using the tables at the beginning of the Power Budgeting section of this chapter fill in the information for the base controller I O modules and any other devices that will use system power including devices that use the 24 VDC output Devices which fall into the Other category are devices such as an operator interface which also has power requirements but do attach as a module to the system 2 Add the current columns starting with the slave and put the total in the row labeled Maximum
191. y Additional Power Supplies Yes see Note DC Input Modules Yes AC Input Modules Yes DC Output Modules Yes AC Output Modules Yes Relay Output Modules Yes Analog Modules volt current temp Yes CTRIO Counter I O Modules Yes NOTE One power supply is required in the leftmost component position followed by the Base Controller Additional power supplies should be added between I O modules as necessary to meet power budget requirements Each power supply powers the modules to its right but is interrupted by the next power supply It is not mandatory to have a power supply in the leftmost position on an expansion rack Expansion cables are available in two configurations one that passes 24VDC base power through and one that does not The discrete I O modules provide LED status indicators to show the status of the I O points Most of the output modules have additional LEDs to indicate a blown fuse Status indicators The Terminator I O family of I O modules have a color coding scheme to help you quickly identify the module as either a power supply an input module or an output module This is done through a color mark indicator located on the front of each module The color scheme is listed below Color marks weeeceeeccoocce cecccccc esossccccoooce Seseccce 9eeeceeccccoccecee 0000000 Module Type Color Code Power Supply Green Base Controller White Discrete Analog Input Blue Discrete

Terminator I/O Installation and I/O Manual

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