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1. Fax 81 0 45 475 8908 Jabsco GmbH OststraBe 28 22844 Norderstedt Tel 49 0 40 53 53 730 Fax 49 0 40 53 53 73 11 Warranty All products of the company are sold and all services of the company are offered subject to the company s warranty and terms and conditions of sale copies of which will be furnished upon request Copyright 2002 ITT Industries www ja bsco com 43001 0526 rev 04 2003 qxd GERMANY 5 2 Filter Housing HBB 20 1 WPR This material was purchased from a Harmsco Distributer Product information can be seen below Single Filter Cartridge Housings and Drinking Water Systems Single filter cartridge housings A wide selection of high quality single filter cartridge housings are available for low flow rates and when multi cartridge filter housings are not required Made of polypropylene for durability strength and chemical compatibility Rated for temperatures to 100 F 38 C and pressures to 125 psi 8 5 bar Slimline and Big Blue housings available Drinking water systems Counter top and under counter model for two housings are available Rated for tem al peratures to 100 F 38 C and pressures to 125 psi 8 5 bar Individually boxed ml installation instructions included Far reference only design may vary Pr Shi Carton Product Code Type Pipe Relief Case Wt Ibs Size in Polypropylene filter housings for 4 1 2 OD filter car
2. 5 DIMENSIONS ARE IN INCHES MORE DETAILED COMPONENT V E RA INFORMATION IS AVAILABLE IN THE APPENDICES PROPRIETARY AND CONFIDENTIAL SIZE DWG NO REV THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF B FIU ARC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN FLORIDA INTERNATIONAL UNIVERSITY PERMISSION OF FIU ARC IS PROHIBITED SCALE NTS SHEET 1 OF 1 8 7 6 5 4 3 2 1 1 Detailed electrical schematic of the power module Includes a table listing every component their description model number and quantity 30A 30 Combiner Boxes 2 ea 30 amp breakers Pre Filtration Module
3. RO Module Pump Module ITEM NO DESCRIPTION MODEL NO QUANTITY L ET _ Et3 CO 1 2 1 3 Et6 DC 60A Breaker OBB 60 150VDC120VAC PNL 6 Et7 DC 175A Breaker OBB 175 125VDC PNL 2 Et8 Outback Charge Controler MX60 3 _ Et9 Outback Mate Computer MATE 1 __ 110 Outback Communication Hub HUB 10 1 Eti PowerBright Inverter ML3500 24 1 Et 12 DC 40A Breaker OBB 40 277VAC DIN 1 Et 13 DC 20A Breaker OBB 20 277VAC DIN 2 Et 14 JabscoDCPump 28920 93818 1 Et15 Batteries MK8G27 8 COMMENTS TITLE opectra Electrical ap pl ied PROPRIETARY AND CONFIDENTIAL SIZE DWG NO REV THE INFORMATION CONTAINED IN THIS re _ ear c h DRAWING IS THE SOLE PROPERTY OF E 1 center FIU ARC ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN FLORIDA INTERNATIONAL UNIVERSITY PERMISSION OF FIU ARC IS PROHIBITED SCALE 1 10 WEIGHT SHEET 1 OF 1 8 7 6 5 4 3 2 1 x 5 d 5 FLEXIBLE 2 LIGHTWEIGHT NO GLASS DURABLE e d SHADOW TOLERANT HIGH TEMP PERFORMANCE High Temperature and Low Light Performance 20 Year Warranty on Power Output at 80 e Quick ConnectTerminals Bypass Diodes for Shadow Tolerance UL Listed to 600 VDC 0 Meets IEC 61646 Requirements
4. SRE RER RE L e s 0 5 1 2 4 16 32 64 128 256 Duration of Current seconds Contacts 8 gt D Number in mm im mm in mm in mm in 1307 300 1 18 72 0238 56 022 114 045 71 028 5300 300 118 72 028 56 022 114 045 71 OM 5914 297 117 48 019 35 014 114 045 71 OM 5915 300 1 18 7 2 028 35 014 114 045 71 038 5952 300 1 18 72 028 47 019 114 045 71 OM 5953 300 118 72 028 35 014 114 045 71 OM 90401 300 118 72 028 35 014 114 045 71 OM 80301 300 1 18 7 2 028 56 022 114 045 71 038 26561 318 1 25 91 036 91 036 229 090 81 032 25552 318 125 74 029 69 027 29090 81 032 26533 310 1 22 91 036 91 036 229 090 81 032 26534 310 1 22 74 029 69 027 2329 090 81 032 26535 348 125 91 036 91 036 2329 090 81 032 265G6 318 125 74 029 69 027 2329 090 81 032 2657 310 1 22 91 036 91 036 229 090 81 032 26568 31 0 122 74 029 69 027 229 090 81 032 75885 Sae Bus Bar Sacton ent individual high deten 05 5550 REVIS HEADQUARTERS 13 Pratt Junction Road Sterling 01584 2305 USA 978 422 3500 878 422 3700 EUROPE Rathealy Road Fermoy Co Cork Ireland 353 0 25 32277 35 3 0125 32286 ASIA PACIFIC IDEAL Anderson Asia Pacific Ltd Unit 922 928 Togeail Plaza 11 On Sum Street Shatin N T Hong Kong 1 852 2636 0836 F 852 2635 9036 CHINA IDEAL Anderson Technologies Shenzhen Ltd Block Taniou W Ind Sonagang Baoan District Shenzhen PR China Bb 55 7
5. screens that show AC meters are grouped together in one menu CURRENT tree allowing the user to find the required meter with a minimum of button presses The top line of the MATE display will show the path to the current menu in this example it is STATUS FX METERS STATUS FX METERS output 122 vac voltage DOWN UP PORT 2 2 2 Mate Buttons Soft Keys The MATE uses a six button user interface to navigate the menus and to change setpoints of various OutBack products Two buttons are dedicated for the FX inverters and are labeled ACIN and INV These buttons are special in that they can be pressed at any time anywhere in the MATE menu structure and they take you to the same screens For this reason they are referred to as hot keys Many common functions that need to be accessed often are found under the ACIN and INV button The four lower buttons under the LCD are called soft keys and are used for navigating around the menus and changing values Each soft key has various functions dependent on the label directly above it on the lower line of the LCD NOTE The lower line on the MATE is almost exclusively used for labels to the four soft keys below This manual will denote soft key button presses as lt BUTTON gt where BUTTON corresponds with the label displayed on the screen directly above the soft key MATE System Controller and Display User Manual Copyright 2003 OutBack Power S
6. 8 112 177 285 450 725 900 1450 60 Volt PV Array 10 90 142 227 362 575 725 1150 80V MPP Typical 15 60 95 150 240 382 480 750 Distance in Feet Two Wires 20 45 72 112 180 287 362 580 1 596 Voltage Drop 30 30 47 75 120 192 230 385 12 24 or 48 Volt Battery 40 225 35 57 90 145 180 280 System 50 17 5 27 45 72 115 145 215 60 15 23 37 60 96 121 192 Amps 8 6 4 92 10 20 40 8 140 221 356 562 906 1125 4812 72 Volt PV Array 10 113 178 284 453 719 906 1437 15 75 119 188 300 478 600 997 Dita eet ia vires 20 56 90 140 225 359 452 725 21 30 37 59 94 150 240 287 481 12 24 or 48 ValtBamery 28 44 71 12 181 225 350 80 22 34 5 90 144 181 269 eo 19 29 46 75 120 151 240 SURGE PROTECTION Since PV Arrays are usually mounted on a roof or other elevated structure protection from lightning induced power surges and other transient power disturbances between the PV array and the MX60 charge controller using a surge protection device on the input side of the MX60 is highly recommended If the connection from the MX60 to the battery string is over 15 feet or if it is routed adjacent to other wiring or sources of power surge protection on the battery side of t
7. Aux Output 12V 2O00rnA Figure 38 MX60 Basic Block Diagram 29 Application Notes Grid intertie applications When using the MX60 with grid intertie inverters and selling electricity back to the grid keep the MX60 float voltage above the voltage at which the inverter will be selling back This ensures that the MX60 is always trying to put out more voltage than the inverter is trying to drag the battery voltage down to and to keep the current flowing 0 5 Volts difference for 24V battery systems or 1 0 volt difference for 48V battery systems is a good rule of thumb Diversion using hydro or wind power When the wind generator or hydro generator is connected to the battery terminals as an external DC source keep the MX60s diversion voltage slightly above the MX60s Absorb and Float voltages so the MX60 can do it s job but the wind and or hydro DC sources stay slightly out of the way voltage wise Positive grounded systems Telcom applications frequently require a positive grounded system Just remember that the MX60 switches the POSITIVE PV and battery leads and needs to keep those separate It is suggested to ground ONLY the battery positive lead in this case if code allows it Do not connect the MX60 s battery plus to the PV plus input while the MX60 is running Battery temperature compensation with other slopes The MX60 uses a 5mV per degree C per cell 2V Compensation slope required by UL if you run the M
8. For an explanation of the differing code versions see the MATE firmware revisions topic under MATE Release Notes on the OutBack Power Systems User Forum found at http www outbackpower com cgi bin Forum ultimatebb cgi After the Version screen the MATE will display a connected devices screen see below If the MATE does not find the connected device refer to the section 7 0 Troubleshooting MATE found an FX MATE found a MX MATE found no OutBack Product Searching Searching Searching for Devices for Devices for Devices FX Found MX Found No Devices Found Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 5 2 2 Navigation This section of the manual will cover how to use the buttons on the MATE to navigate the menus NOTE The menu system displayed on the MATE will vary depending on the software version that the MATE was programmed with at the time of manufacturing or during its last software upgrade 2 2 1 Menu Structure MAIN MENU STATUS The OutBack MATE uses a branching menu structure to display various OutBack products operation modes and status The menus are divided by product type and are categorized by type of settings a EN or information is being displayed VOLTAGE PANER An example of the menu structure is shown to the right All the
9. choose category PGI SUMRY COMM MAIN MATE System Controller and Display Page 28 DATE TIME SETUP MATEZPAGE I choose category CLOCK CNT GLOW PAGE2 SETUP MATE CLOCK Tu 12 10 02 4 00 22P BACK DATE TIME CONTRAST SETUP MATE PAGE1 choose category CLOCK CNT GLOW PAGE2 SETUP MATE CNT contrast BACK INC DEC User Manual Rev 2 30 03 31 04 BACKLIGHT SETUP MATE PAGE1 choose category CLOCK CNT GLOW PAGE2 SETUP MATE GLOW Backlight controls BACK LEVEL MODE TIME Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 SETUP MENU MATE SUMMARY SETUP MATE PAGEI choose category CLOCK CNT GLOW PG2 SETUP MATE PAGE2 choose category PGI SUMRY COMM MAIN SETUP MATE SUMMARY summary controls BACK TIME MAIN COMM choose category CLOCK CNT GLOW PG2 SETUP MATE PAGE choose category PGI SUMRY COMM MAIN SETUP MATE COMM choose category BACK 11 PC DEBUG ADVANCED MENU FX MAIN MENU SHORTCUT Pressing the left two keys on the MATE at the same time from anywhere in the menu system takes you to the MAIN menu INVERTER 6 54 42P SUM STATUS SETUP ADV ADV SETTINGS WARNING changes made could adversely effect System performance ADV PASSWORD enter the pa
10. Directly to the 24 Volt Power Source Make sure the ON OFF rocker switch located on the front panel of the inverter is in the OFF 0 Position Connect the cables to the power input terminals at the rear of the inverter making sure to match the color coded cables to the color coded terminals and tighten the screws to make a secure connection Do not over tighten these screws Connect the cable from the Negative terminal BLACK on the inverter to the Negative terminal on the 24 volt power source Double check that the connection is secure Check that the cable you have just installed is properly connected Make certain that the cable is connected to the negative terminals on both the inverter and the 24 volt power source Connect the cable from the Positive terminal RED on the inverter to the Positive termi nal on the power source Double check that the connection is secure Follow directions 4 7 in the above section titled Through the Car Cigarette Lighter or 24 Volt Power Port NOTE The audible alarm many make a momentary chirp when the inverter is turned OFF O This same alarm many also sound when the inverter is being connected to or disconnected from the 24 volt power source Use of an extension cord from the inverter the appliance or equipment being operated will not significantly decrease the power being generated by the inverter For best operating results the extension cord should b
11. Do genset DOWN UP MATE AGS SETUP Vdc genstop 38 0 vdc DOWN UP INC DEC MATE AGS SETUP End of AGS SETUP menu UP AGS QUIET TIME 6 54 42P SUM STATUS SET DIS MARY METERS UP PLAY SETUP INV CHGR MENU choose category AC IN SEARCH LBCO LIMT PG2 ADV SETTINGS WARNING changes made could adversely effect System performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT choose product Choose category AGS ADV MATE AGS Choose category QUIET VOLT SETUP TIME START PG2 MATE AGS QT weekday quiet time start DOWN AGS CHANGE MATE AGS QT weekday quiet time stop DOWN AGS CHANGE MATE AGS QT weekend quiet time start DOWN AGS CHANGE MATE AGS QT weekend quiet time stop DOWN AGS CHANGE MATE AGS QT End of QUIET TIME menu AGS VOLTAGE START 6 54 42P SUM STATUS SET DIS MARY METERS UP PLAY SETUP INV CHGR MENU choose category IN SEARCH LBCO LIMT PG2 ADV SETTINGS WARNING changes made could adversely effect system performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT choose product MX MATE MAIN ADV MATE Choose category AGS ADV MATE AGS Choose category QUIET VOLT SETUP TIME START MATE AGS VSTART Volt start 24 4 24 hr setting DOWN AGS INC ATE AGS VSTART Volt start 23 6 2 hr setting DOWN AGS INC ATE AGS VSTART Volt star
12. to rediscover all devices 9 gt 10 gt 2M Port Assignment gt 2 gt 3 gt FX 4 gt FX Once powered up the MATE operation with is basically the same as when the MATE is directly connected to OutBack product STATUS FX METER P01 The most important difference is the Port Identifier in the upper right hand corner of Output 120vac most screens The number after the P in P01 tells you that the meter reading currently displayed on the screen is coming from the FX in Port 1 By pressing the PORT button you can cycle through all of the devices on the system Voltage DOWN UP TOP PORT NOTE When the user is in a menu that is dedicated to FXs only FX Ports can be cycled through by pressing the PORT button Using the above system as an example only P01 P02 and P04 will be displayed when the PORT button is pushed while in a FX menu Conversely only P05 and P06 will be displayed when the PORT button is pressed an MX menu 1 NOTE Any time new device is plugged into or existing device is moved a different Port the MATE must be either unplugged and plugged back into the HUB or the REPOLL command described in the MATE Setup section must be used to force the MATE to rediscover all devices Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 60
13. H Fuse Cover page 4 CONNECTING YOUR INVERTER Through the Car Cigarette Lighter or 24 Volt Power Port 1 Make sure the On OFF rocker switch located on the front panel of the inverter is in the OFF 0 position 2 Connect the 24 volt power cord the power input terminals at the rear of the inverter making sure to match the color coded cables to the color coded terminals on the inverter RED Positive BLACK Negative Do not over tighten these screws 3 Remove your cigarette lighter and push the 24 volt power plug firmly into the cigarette ligh ter receptacle in your vehicle 4 Turn the inverter rocker switch to the ON 1 position The LED Indicator Light should glow GREEN confirming that there is power running to the inverter 5 Turn the inverter rocker switch to the OFF 0 position The GREEN LED Power Indicator light may blink briefly and or the internal audible alarm may make a momentary chirp This is normal 6 Check that the appliance to be operated is turned OFF Plug the appliance into one of the two AC receptacles on the front panel of the inverter T Turn the inverter rocker switch the ON 1 position Turn the equipment or appliance on Connect these terminals to the color coded terminals on the back panel of the inverter Plugs into your cigarette lighter or 24 volt power por Connect these color coded cable clamps to your battery terminals Red positive Black negative page 5
14. Input DC Voltage Range Output Voltage Range Output Frequency Range Max Outer Temperature Max Power Efficiency High Voltage Cut Off Level Low Voltage Alarm Level Low Voltage Cut Off Level Short Protect Overload Protect Dimension LxWxH in Weight Standard Test Voltage Input PowerBright 3500W lt 7000W 3550 3800W 0 35A 20 30V 117 10 60 3Hz lt 65 C gt 90 30 5 1V 21 0 5V 20 5 0 5V Yes Yes 19 92 x 8 9 x 6 1 21 lbs DC 24V PowerBright A J 000 POWER IN ONDULEU 110 VOLT 4 RT VERTER R DE COURANT PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION S V P LIRE CE MANUEL AVEC SOIN AVANT UTILISATION Welcome Please read this manual thoroughly before operating your new PowerBright product as it contains the information you need to become familiar with its features and obtain the performance needed for your operation Please keep this manual on file for future reference About PowerBright Inverters PowerBright an innovator in portable inverter design has developed a new line of super efficient power inverters with the highest surge capability in the industry These extremely advanced microprocessor controlled units run cooler and more reliable than any in their class Their superior surge capability allows them to start even the most difficult loads including color televisions TV VCR combinations microwaves refrigeration un
15. Mumber Description AVG sq mm 5918 Use with 907 2 0 0 1 0 67 410 53 5 Tooling Number Description 1358 Hand tool for 1 0 io 300 mem 1387G1 Praumatic tool 138762 Pneumatic tool 138862 diefor 20 to 370 138962 locator for 2014030 1388G1 die for 40 1389G1 locator for 4 0 130469 loctor for 40 1308603 diefor 40 Housing 1826 719 Bus Bar Layout Pari J K L M Number mm in mm in mm in mm in 350885 349 1 33 33min 133060 13 344 0525 1176 0463 99 gr L Mounting Dimensions gp CSA Cara 19251564 US 26226 Subject Xo Change Without Notion TEMPERATURE RISE CHART SB 350 Connector SBg350 40 Temperature Ree at Constant Curent 00 _ l 5 Vy mali 5 fet 5E3550 8 z 05 2 8 32 128 52 2048 Duration of Current seconds SB Contacts Part B D E Number mm in mm im mm in mm in mm in 907 51 296 163 064 124 049 328 129 206 081 908 15 1 296 191 075 163 0564 328 129 206 081 910 139 291 222 087 191 075 325 128 206 081 916 51 296 179 07 147 058 328 129 206 081 917 9 291 313 051 111 044 318 125 206 081 350885 1317 519 223 088 170 067 38 9md 25 010 E 180885 F Bus Bar Mounting Table J Part E Number mm in mm in mm in 350885 1130 445 51 020 30 196 012 077 HEADQUARTERS 13 Fratte Junction Road Sterlin
16. OutBack Power Systems Two Year Limited Warranty OutBack Power Systems Inc warrants that the products it manufacturers will be free from defects in materials and workmanship for a period of two 2 years subject to the conditions set forth below The limited warranty 15 extended to the original user and 15 transferable The limited warranty term begins on the date of invoice to the original user of the product The limited warranty does not apply to any product or part thereof damaged by a alteration or disassembly b accident or abuse c corrosion d lightning e reverse polarity f repair or service provided by an unauthorized repair facility g operation or installation contrary to instructions pertaining to the product OutBack Power Systems liability for any defective product or any part thereof shall be limited to the repair or replacement of the product at OutBack Power Systems discretion OutBack Power Systems does not warrant or guarantee the workmanship performed by any person or firm installing its products THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE OR JURISDICTION TO JURISDICTION OUTBACK POWER SYSTEMS RESPONSIBILITY FOR MALFUNCTIONS AND DEFECTS IN HARDWARE IS LIMITED TO REPAIR AND REPLACEMENT AS SET FORTH IN THIS LIMITED WARRANTY STATEMENT ALL EXPRESS AND IMPLIED WARRANTIES FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES O
17. PERFORMANCE CHARACTERISTICS Rated Power Pmax 136W Production Tolerance 5 CONSTRUCTION CHARACTERISTICS Dimensions Length 5486mm 216 Width 394mm 15 5 Depth 4mm 0 2 16mm 0 6 including junction box Weight 7 7 kg 17 0 lbs Output Cables 2 5mm cable with weatherproof DC rated quick connect terminals 560mm 22 length By pass Diodes Connected across every solar cell Laminate Encapsulation Durable ETFE e g Tefzel high light transmissive polymer Adhesive Ethylene propylene copolymer adhesive sealant with microbial inhibitor Cell Type 22 triple junction amorphous silicon solar cells 356 x 239mm 14 x 9 4 connected in series QUALIFICATIONS AND SAFETY APPLICATION CRITERION 0 Listed by Underwriters Laboratories for New or other qualified roof installations electrical and fire safety Class A Max 16 minimum steel pan width slope 2 12 Class B Max Slope 3 12 PVDF Coated Galvalume or Zincalume and Class C Unlimited Slope fire steel metal pan ratings for use in systems up to 600 oteel pans with flat surface without VDC pencil beads stiffening ribs or decorative stippling LAMINATE STANDARD CONFIGURATION Installation by certified installers only Installation temperature between 10 C Photovoltaic laminate with potted terminal 40 C 50 F 100 F housing assembly with output cables and quick Maximum roof temperature 85 C 185 connect terminals Refer t
18. Voc is the default maximum limit 1 2 is the default minimum value and will not normally need to be changed If the input PV Open Circuit Voltage is greater than twice the battery voltage setting the min range limit to 1 2 can speed up the initial wakeup sweep because the input will not have to go all the way down to the battery voltage as it would if it were set to FUL For example a 24 Volt battery and 72 Volt nominal PV array would only have to sweep from 120 V down to 60 volts instead of to 24 Volts The min range limit setting may want to be set to FUL if something other than a PV array is connected to the input of the MX60 such as a Micro Hydro generator since these devices may have a Maximum Power Point voltage of less than 50 of their free running voltage but greater than the battery voltage Remember that whatever is connected to the input terminals of the MX60 the device must not present a voltage greater than the rating of the MX60 140V at any time And the MX60 will get much hotter if the Maximum power point of the device is greater than about 114 volts which would be the maximum voltage it would see with a PV array with a Voc of 140 Volts If the Mpp voltage is greater than this and the output current into the battery is near 60 or 70 amps the MX60 may get too hot and shut down The maximum adjustable Mpp range limits are 8096 8596 9096 and 99 of Voc Press MIN to decrease minisweep interval minutes or MIN to increa
19. at the programmed start time the generator will start and run for the programmed period EXERCISE START DAY exstartday ADV MATE AGS EX This is the day of the week that the generator will start on This can be set to exstartday Mon Fri and Sat or Sun depending on what day each month a generator exercise period should be run The setting disables any exercise period DOWN AGS INC DEC EX START TIME ADV MATE AGS EX This setting controls at what time on the Exercise Start Day the generator will Ex start time start it s exercise period Press CHANGE to adjust the hour and minutes set ngs DOWN UP CHANGE EX PERIOD ADV MATE AGS EX Ex Period is how long a generator exercise period will be INC and DEC Ex period 15 min can change the value between 1 240 minutes DOWN UP INC DEC MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 22 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 5 0 Inverter AC Input LED LED Indicator Indicator green yellow Dedicated Inverter Contro Key Dedicated Inverter Control Key Variable Soft Keys each one of the soft keys corresponds to a word on the bottom line of the LCD display The menu system displayed on the MATE will vary depending on the software version that the MATE was programmed with at the
20. use the supplied 10 sheet metal screws to attach the HUB to the side of the PS2AC Remove one or more of the two 1 knockouts and insert the snap in conduit bushings supplied with the HUB COMMUNICATION NETWORK CONFIGURATION TYPICAL HUB 10 CONFIGURATION TYPICAL HUB 4 CONFIGURATION Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA Page 5 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019 WIRING ORDER Once mounted cables can be connected to the HUB The OutBack HUB has 4 to 10 RJ45 jacks hence called Ports that allow multiple OutBack products to be attached These ports are numbered 1 to 10 The port labeled 1 MATE is for the OutBack MATE to be plugged into Due to the large number of possible HUB wiring combinations it is suggested that OutBack devices to be connected be installed using one of the following methods Connections can be made with the FX inverter charger or MX60 MPPT charge controller powered up For the FXs output breakers should be open until stacking programming is complete The OutBack MATE should always be plugged in last NOTE To allow operation of the HUB at least one OutBack power conversion device must be plugged into Port 1 Single FX or MX If only a single OutBack FX inverter charger or a single MX60 MPPT charge controller is to be used it should be plugged into Port 1 of the HUB Ad
21. 1 2 OD x 8 34 L life and high dirt holding capacity HE 10 0 35W 0 35 8 Cartridges can be cleaned and reused Mice in most applications and micron ratings HE 10 20W 20 8 Available for both 10 and 20 Big Blue HB 10 50W 50 8 8 housings Individually shrink wrapped HAC BB 10 W 10 B 14 10 2 EAN 5 8 7 20 Calypso Blue Cartridges 4 1 2 OD x 20 L HE 20 0 35W 0 35 4 HE 20 1W 1 20 5 HE 20 20W 20 4 HE 20 50W 50 2 10 8 14 HE 2C EZ CL EAN 5 8 7 Carton dimensions 10 x10 x21 for both 10 and 207 5 5 Carbon Filter HAC BB 20 W This material was purchased from a Harmsco Distributer Product information can be seen below Harmscoe Calypso Blue Cartridges To Fit 4 1 2 Diameter Filter Housings Premium quality cartridges made of Code Micron HoJCase Ship Wt Ibs pleated polyester filter media for long 10 Calypso Blue Cartridges 4 1 2 OD x 8 34 L life and high dirt holding capacity HE 10 0 35W 0 35 8 Cartridges can be cleaned and reused Mice in most applications and micron ratings HE 10 20W 20 8 Available for both 10 and 20 Big Blue HB 10 50W 50 8 8 housings Individually shrink wrapped HAC BB 10 W 10 B 14 10 2 EAN 5 8 7 20 Calypso Blue Cartridges 4 1 2 OD x 20 L HE 20 0 35W 0 35 4 HE 20 1W 1 20 5 HE 20 20W 20 4 HE 20 50W 50 2 10 8 14 HE
22. 2C EZ CL EAN 5 8 7 Carton dimensions 10 x10 x21 for both 10 and 207 r4 C MICE COMMENTS DIMENSIONS ARE IN INCHES MORE DETAILED COMPONENT INFORMATION IS AVAILABLE IN THE APPENDICES PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF FIU ARC ANY REPRODUCTION IN PART applied research gt b AS WHOLE WITHOUT THE WRITTEN FLORIDA INTERNATIONAL UNIVERSITY PERMISSION OF FIU ARC IS PROHIBITED 4 3 2 TITLE HIGH PRESSURE PUMP MODULE SIZE DWG NO SCALE NTS M6 REV SHEET OF 7 A ITEM GTY DESCRIPTION REVERSE OSMOSIS MEMBRANES COMMENTS TITLE DIMENSIONS ARE IN INCHES eer REVERSE OSMOSIS INFORMATION IS AVAILABLE IN 4 _ ied PROPRIETARY AND CONFIDENTIAL SIZE DWG NO REV research THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF FIU ARC REPRODUCTION IN PART M OR AS A WHOLE WITHOUT THE WRITTEN FLORIDA INTERNATIONAL UNIVERSITY PERMISSION OF FIU ARC IS PROHIBITED SCALE NTS SHEET 7 OF 7 6 5 4 3 2
23. 910 Contact sat 2 300 1520 206 Gray 350885 Busbarconted 912 Blua 913 Rad Nos Foradoitional colors massa cantant cusinmar garrics HEADQUARTERS 13 Pratts Junction Road Sterling 01584 2305 USA 978 422 3600 F 878 422 3700 EUROPE Rathe ASIA PACIFIC IDEAL Anderson Asia Ltd pr Fermoy Co Cork Ireland 1 353 0 25 32277 F 353 0 25 32296 nit 922 928 Topsail Plaza 11 On Sum Street Shatin N T Hong T852 2636 0836 F B52 2535 3038 CHINA IDEAL Anderson Technologies Shenzhen Lid Block Tantou W Ind Par Sonagang Baoan District aherzhen PR China 51810 86 755 2768 2118 BE 155 2768 2218 TAIWAN IDEAL Anderson Asia Pacific Lid Taiwan Branch 47 2 No 116 Dadun 20th St Stun District Taichung City 407 Taiwan ROC T B86 4 2310 B451 F B85 4 2310 5480 www anderso ORDERING INFORMATION Accessories Pari Number Description 99552 Hande amp hardware gray 99554 Hande amp hardware red 919 Manual clamps hardware amp lock out spring for tha batiary 91961 Mounting half mounting halthardware amp lock out spring for battery 92261 halthardware for truck or charger 11119761 Charger key 13463 Dusi cover 99661 Cable damps single conductor with nardware 911 Cable clamps 2 single conductor cables with hardwam and steel handa 983504 Safety lockout Bushings Wira
24. Corner Connector 47065 178 This material was purchased from McMaster and the ordering information from the website can be seen below Connectors for Square Extrusions 1 Joining Plates 2 Corner Connectors 3 Comer Connectors 4 Tee Connectors of For 1 x 1 Extrusions For 1 12 x 1 12 Extrusions Holes Lg Each Lg Each 4 4 47065 173 611 6 47065742 5 60 4 2 47065T175C 6 03 3 47065751 5 01 5 3 470651177 7 83 4142 ATOSST178 878 5 3 470657182 6 65 4142 470657183 9 99 M3 2 Four Hole Corner Connector 47065T51 This material was purchased from McMaster and the ordering information from the website can be seen below 2 For Square Extrusions Mo of For 1 x 1 Extrusions For 1 1 2 x 1 1 2 Extrusions La Each Lg Each Connectors for Square Extrusions 1 Joining Plates 4 4 47065117 3 5 11 6 47065 142 5 60 2 Comer Connectors 4 z 4706571750 5 09 3 47065751 9 01 3 Corner Connectors 5 a 470651177 7 83 412 47065 1178 8 78 4 Tea Connectors Jj 470651182 8 65 4 102 470657183 8 93 M3 3 T Nut with Cap screw 47063 1145 This material was purchased from McMaster and the ordering information from the website can be seen below Fasteners T Nuts with Cap Screw Stainless Steal T Nut with Cap Screw T Hut with Button Head Cap Screw For 1 1 and For 1 1 2 x 1 12 and 1 2 Extrusions ve x 3 Extrusions Par Par 1 4 20 Thread 5
25. HUB jumper must be in the three phase position as described in the Three phase stacking section Other OutBack devices can be plugged into any unused ports Currently only three inverters can be configured in a three phase arrangement but additional non stacked inverters can be plugged into any of the unused ports of the HUB Connecting the MATE THE OUTBACK MATE SHOULD BE CONNECTED LAST It also must be connected to the jack labeled 15 If any of the OutBack devices plugged into the HUB are powered the MATE will power up as soon as it is connected Upon powering up the MATE will display a greeting and the software revision information Immediately following this revision screen the MATE will display Searching for Devices HUB Found If the MATE does not find the check all wiring make sure power is applied to all connected devices and try again See Troubleshooting Section After the device found screen the MATE will display a Port Assignment screen Verify the device wiring with the Port Assignment screen Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 6 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019 Pretty lights When the first OutBack product that is powered plugs into the HUB the HUB will go through a power up sequence that flashes all of its LEDs The POWER LED will remain on any time tha
26. Rad 26622 silver HD HOM 5333 265G3 silver LD 8678 13384 Blus 26564 Real siver LD 1012 5333 99265 Welow 28505 Raeltin HD 6 8 13 384 26526 Reel tin HD HOM 5333 m 26567 Rwal tin LD aA 23 384 50 amp Contacts 26528 Real tin LD HOM 5333 75885 Busbarcmtad Mumber Descrigtion AWG mm n 90361 Contactset 2 mo 6 133 Accessories Contadsei 2 15 1042 5333 590 Individual HD n 133 Part 1307 Individual LD 85 133 Number Descrip 2952 Individual HD 88 84 5850 Hande amp hardwara red 1152 13461 Dust cover rad Individual H 10 26 990 Cable dane amp hardware attaching 2C 59005 hdiidual HD 102 5333 Es dan inasa sap HEADQUARTERS 13 Pratts Junction Road Sterling 01524 2305 USA 878 422 3800 F 878 322 3700 EUROPE Rathea y Roa ASIA PACIFIC IDEAL Anderson Asia Pacific Ltd 2 828 Plaza 11 On Sum Street Shatin N T Hong K www anderson Fermoy Co Cork Ireland 333 0 25 32277 _ 353 0 25 32 296 3 T852 2635 0838 F 552 2635 9036 CHINA IDEAL Anderson Technologies Shenzhen Ltd Block AB Tantou W Ind Par Sonagang Baoan District Shenzhen PR China 51810 88755 2788 2118 F 6 755 2768 2218 TAIWAN IDEAL Anderson Asia Pacific Ltd Taiwan Branch 4F 2 No 116 Dadun 20th St Situn District Taichung City 407
27. The limited warranty term begins on the date of invoice to the original user of the product The limited warranty does not apply to any product or part thereof damaged by a alteration or disassembly b accident or abuse c corrosion d lightning e reverse polarity f repair or service provided by an unauthorized repair facility g operation or installation contrary to instructions pertaining to the product OutBack Power Systems liability for any defective product or any part thereof shall be limited to the repair or replacement of the product at OutBack Power Systems discretion OutBack Power Systems does not warrant or guarantee the workmanship performed by any person or firm installing its products THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE OR JURISDICTION TO JURISDICTION OUTBACK POWER SYSTEMS RESPONSIBILITY FOR MALFUNCTIONS AND DEFECTS IN HARDWARE IS LIMITED TO REPAIR AND REPLACEMENT AS SET FORTH IN THIS LIMITED WARRANTY STATEMENT ALL EXPRESS AND IMPLIED WARRANTIES FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF AND CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE LIMITED WARRANTY PERIOD SET FORTH ABOVE AND NO WARRANTIES WHETHER EXPRESS OR IMPLIED WILL APPLY AFTER SUCH PERIOD SOME STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LI
28. WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 The OutBack MATE is powered by the OutBack product that it is connected to Make sure that all OutBack Products are powered up and operating correctly before connecting the MATE Check or replace the CAT5 cables running from the MATE to the OutBack product Make sure that all OutBack Products are powered up and operating correctly before connecting the MATE Check or replace the CAT5 cables running from the MATE to the OutBack product If a HUB is being used make sure no OutBack products have been moved unplugged or added If they have follow the instructions in MATE Setup Communications Options to REPOLL for moved or new devices Make sure that all OutBack Products are powered up and operating correctly before connecting the MATE Check or replace the CAT5 cables running from the MATE to the OutBack product If a HUB is being used make sure no OutBack products have been moved or unplugged If they have follow the instructions in MATE Setup Communications Options to REPOLL for moved or new devices Older FXs and MXs with a newer MATE will not be able to utilize this system wide command FXs that do not respond to this command can have an EQ cycle started by using the EQ start function located in the STATUS FX MODE menu From the Main screen press STATUS FX lt MODES gt Continue to press DOWN until you see the EQ function If a HUB is used FXs must have an EQ cycle start
29. as battery compartments where fumes or gases many accumulate page 9 HOW POWER INVERTERS WORK There are two stages in which a power inverter changes the 24 volt DC or battery power into 110v AC household current STAGE 1 The inverter uses a DC to DC converter to increase the DC input voltage from the power source to 145 volts DC STAGE 2 The inverter then converts the high voltage DC into 110v AC household current using advanced MOSEFT transistors in a full bridge configuration This design provides all our inverters with the capability to start and run difficult reactive loads while providing excellent overload capability The waveform that is generated by this conversion is a modified sine wave as shown in the diagram below MODIFIED SINE WAVE The modified sine wave produced by our inverters has a root mean square RMS voltage of 110 volts The majority of AC voltmeters are calibrated for RMS voltage and assume that the measured waveform will be a pure sine wave Consequently these meters will not read the RMS modified sine wave voltage correctly and when measuring the inverter output the meters will read about 20 to 30 volts too low To accurately measure of the output voltage of the inverter use a true RMS reading voltmeter such as a Fluke 87 Fluke 8060A Beckman 4410 Triplet 4200 or any multimeter identi fied as True RMS page 10 IN REVIEW Never attempt to operate the inverter from any power
30. be changed for ambient lighting conditions BACK INC DEC 3 2 Backlight adjustment GLOW sets the desired backlight mode level and on time Pressing GLOW brings up several more backlight settings SETUP MATE GLOW lt LEVEL gt controls brightness and is adjustable from 0 to 100 Backlight controls MODE allows user to set the backlight to always off auto off after a time or always by selecting OFF lt AUTO gt or ON respectively BACK LEVEL MODE TIME TIME sets the auto off time limit from 1 to 60 minutes This is how long the MATE waits after the last button press to turn off the backlight Once the backlight has turned off any button press on the MATE will turn it back on 1 NOTE The MATE clock does not automatically adjust for daylight savings time MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 14 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 3 3 Summery Screen Options lt 5 gt brings up Summary screen options TYPE allows you to choose the type of summary screen s displayed Your choice is ROLL FXONLY MXONLY or NONE Roll switches between FX and SETUP MATE SUMMAR Y MX screens automatically if both types of products are connected to the MATE FXONLY or MXONLY only display the FX or MX summary screen if the respective product is connected NONE disables the summary screen
31. by the MATE The OutBack HUB communicates stacking phase load share incremental start up and shut down information directly between the inverters Interconnection cabling is standard CAT5 eight wire with RJ45 modular jacks The is powered via any FX inverter charger or MX60 The OutBack HUB 4 allows the MATE to control any combination of four FX series inverters chargers and MX60 charge controllers The OutBack HUB 10 allows the MATE to control up to eight FX series inverters chargers or up to 10 devices of any combination Kit contents HUB System Communications Manager Wiring Cover 2 10 x gt Philips head mounting screws 2 Snap in 1 conduit bushings Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA Page 3 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019 INSTALLA TION The OutBack HUB is designed for surface mounting in an Indoor location The cabling from the HUB to the FX inverters chargers MX60 PV MPPT charge controller and MATE uses standard CAT5 type computer cable Consult your local inspector for specific installation requirements The current and voltage in the communication cable is limited to less than 30 volts DC and considered to be a limited energy circuit No conduit should be required The HUB utilizes a snap on wiring cover to protect cabling eliminate accidental unplugging of cabl
32. de energizes the FX AUX output and stops the generator DOWN UP CHANGE regardless of any AGS setting this is displayed as MAN OFF An AUTO will allow the AGS settings to start and stop the generator GEN START CONTROL automatically and is displayed as either AUTO ON when the generator is currently MAN Off running or AUTO OFF when the generator is stopped OFF AUTO ON OK An lt gt will energize the FX AUX output and start the generator regardless of any AGS setting this is displayed as MAN ON ADV MATE AGS SETUP AGS Enabled Ags enabled This is the overall control for AGS If AGS is not enabled none of the AGS settings or controls will work DOWN UP NO YES DC Genset ADV MATE AGS SETUP A Yes means that you have a DC generator and that AGS routines which Dc genset normally stop the generator upon the FX going to Float or Silent will instead stop the generator when the VDC Genstop setting is reached DOWN UP NO YES VDC Genstop ADV MATE AGS SETUP This voltage setting will terminate a Voltage Start Genstart when the battery Vdc genstop 38 0 vdc voltage remains above it for 15 min regardless of the DC Genset setting DOWN UP INC DEC Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 19 4 3 2 Quiet Time Quiet Time is a time period during which the MATE wil
33. in field calibration a good voltmeter will be handy Remember that the MX60 voltage reading is taken near the wire terminal block and when a significant amount of current is flowing into the battery the voltage drop in the wires may show a slightly different voltage at the battery terminals than at the MX60 terminals because of the voltage drop The MX60s Input Output terminal block has little holes behind the screws for inserting meter probes It is recommended that you use these instead of the top of the screws if possible because the screw heads do not always give the best connection for reading voltage Also check the Battery temperature compensation voltages if voltages are much different than you expect from the charger setup Absorb and Float voltage settings see Miscellaneous 1 screen 23 Lowest charging current in MPPT mode to determine whether to sleep or snooze Figure 30 Low Cutoff Amps Low Cutoff Amps Sets the battery chargers lowest current limit that the MX60 will allow to charge in MPPT mode before stopping and going back to sleep If the battery charge current goes below this setting for a time the MX60 will go back to sleep Adjustable from 2 tenths of an Amp to 1 Amp 6 tenths Amp is the default Low Cutoff current If you find your MX60 is having a hard time going to sleep you may try raising this value The Low Cutoff current setting is also used in the Auto Sweep mode during the initial full panel wakeup
34. individually for each FX on the HUB Use the PORT button to cycle through the available FXs If the MATE receives too many interrupted or corrupt communications with OutBack products attached to the HUB it will display a COMM ERROR screen Choosing VIEW DEBUG takes you to a screen that lists all ports and accumulated errors Any Port experiencing errors can be found by the error count after the Port number In the example to the right 01 000 Port 4 has a large number of errors detected 04 025 04 025 means Port 4 showing 25 07 000 errors 10 000 Pressing any key will take you to the SETUP MATE COMM screen which will allow the error counts to be reset using the RSET button the Debug screen can be redisplayed by using the VIEW button or user can get back to the SETUP menu by using the BACK button Use the information on the Debug screen to locate the problem device Make sure that its DC breaker in on and that is operating correctly Check or replace CAT5 cables running from the HUB to that device User Manual MATE System Controller and Display Rev2 30 03 31 04 Page 39 OutBack Power Systems Two Year Limited Warranty OutBack Power Systems Inc warrants that the products it manufacturers will be free from defects in materials and workmanship for a period of two 2 years subject to the conditions set forth below The limited warranty is extended to the original user and 1s transferable
35. must be above the pump head Use the rubber grommets provided to minimise vibration do not overtighten the mounting screws NPT threaded fittings should be used to connect 1 i d suction and discharge hoses Secure the hose to the fittings with stainless steel hose clamps Use spiral reinforced hose with a smooth internal bore that will not collapse under suction or rigid or semi rigid pipework systems The pipework must be compatible with the liquid being pumped Pipe runs should be kept as straight and short as possible avoiding rising and dipping over obstructions Fit an inlet strainer on the inlet hose to prevent blockage WARNING All marine pumps discharging overboard must be installed with the over board discharge well above both static and heeled waterlines WIRING INSTRUCTIONS Make all electrical connections in dry locations connections in humid environments should be sealed to prevent corrosion Protect the circuit with a correctly sized fuse or circuit breaker in the positive lead as close as possible to the power source Select the correct cable size from the chart below Inadequate voltage at the motor terminals when the pump is running not less than 10 below rated voltage at full load due to partially discharged batteries or insufficient cable size may result in blowing fuses failure to start or poor pump performance Connect the black motor wire to the negative battery terminal The red wi
36. of the internal current sensor used to calculate output amps watts and track the Max Power Point of the input ReBulk If the battery Voltage goes below the ReBulk Voltage set point for at least 90 seconds the MX60 will reinitiate a Bulk charge cycle The default is set to a very low value 6 Volts and therefore the function will be disabled ReBV increments the ReBulk Voltage It will wrap around to the low 6 Volt value when 69 is reached End Normally an absorb charge cycle is terminated because the battery voltage was regulated at EndA the Absorb set point for the maximum time period Decreasing CAMP or increasing AMP EndA sets an optional end current level in DC amps displayed as the End number in amps While the MX60 is regulating the charging process in the Absorb stage and the end current level is reached before the charge timer has reached zero ChgT in Figure 22 the MX60 will switch to the Float charge stage This is an optional set point and is not required to be adjusted in most installations Zero Absorb end amps is the default and means that this feature is disabled 20 Optimization Menus Press NEXT to access the next OPTIMIZATION setting Press EXIT to return to the Main Status Screen Figure 25 Snooze Mode Snooze Mode Very early or very late in the day when it is twilight the resistance of the panels are high However there may be enough open circuit panel voltage that the MX60 will wan
37. overheating of cables ELECTRICAL WIRING INFORMATION Max Min Wire Max Length of wire between NO Size AWG amp battery terminals 10 up to 20ft 12 up to 201 EXPLODED VIEW amp PARTS LIST Weight 23920 9403 9503 23920 9213 9313 10 RUN DRY UTILITY PUPPY PARTS 23920 9213 9313 23920 9403 9503 iil PART NUMBER 3001 147 X3001 147F End Cover 1 23825 0000 1 23825 0000 End Cover Seal 1 4020 257 1 X4020 257A Impeller Nitrile 1 7273 0003 1 6303 0003 Cam 1 53023 0000 1 53023 0100 Screw 1 X3002 147F 1 X3002 147F Screw Seal 1 4020 105 1 X4020 105A 7 __ 1 530249000 1 53024 9100 Slinger 1 6032 1 6342 M F Motor SP8012 0261 SP8012 0262 Standard Impeller 12V Standard Impeller 24V SP8012 0301B 5 8012 0165 5 8012 0166 Mechanical Water Seal 1 1 1 1 1 1 1 1 1 Lip Type Water Seal 1 5 2701 52 11 Pump Motor Screws X3001 147F X3001 147F Jabsco 20 Icon Foothill Ranch CA 92610 Tel 1 949 609 5106 Fax 1 949 859 1153 Jabsco Jabsco Bingley Road Hoddesdon Hertfordshire EN11 OBU UK Tel 44 0 1992 450 145 Fax 44 0 1992 467 132 Fluid Products Canada 55 Royal Road Guelph Ontario 171 Tel 1 519 821 1900 Fax 1 519 821 5316 NHK Jabsco Co Ltd 3 21 10 Shin Yokohama Kohoku ku Yokohama
38. rated at 1 25 times the PV array short circuit current OutBack OBDC XX breakers are 100 duty rated breakers In terms of compliance and the 60 amp output rating on the MX60 the largest PV array that can be connected to the MX60 should have a rated short circuit current of 48 amps This will meet NEC requirements and allow the MX60 to perform maximum power point tracking functions The following charts show maximum distance in feet of various gauge two conductor copper wire from the PV array to the MX60 MPPT PV charge controller with a 1 5 maximum voltage drop Temperature and conduit fill corrections may be required WIRE GAUGE 12 Volt PV Array 12 16V MPP Typical Distance in Feet Two Wires 1 5 Voltage Drop 12 Volt Battery 76 96 57 72 38 48 29 36 23 29 19 24 s 24 Volt PV Array 32V MPP Typical L5 Distance in Feet Two Wires 1 5 Voltage Drop 12 or 24 Battery System 6 4 10 20 __8 90 142 228 360 580 720 10 72 114 182 290 460 580 9 48 Volt PV Array 15 48 76 120 192 306 384 64V MPP Typical 20 36 58 90 144 230 290 Distance in Feet Two Wires 30 24 38 60 96 154 194 1 5 Voltage Drop 40 18 28 46 72 116 144 12 24 or 48 Volt Battery 50 14 22 36 58 92 116 system 60 12 19 30 48 77 97 Amps 8 6 4 2 110 20 410
39. the continental United States where applicable Shipments to other locations will be made freight collect MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA Page 40 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 REGISTER YOUR PRODUCTS Your purchase of an OutBack Power Systems product is an important investment Registering your products will help us maintain the standard of excellence you expect from us in terms of performance quality and reliability Please take a moment to register and provide us with some important information Name Address City State Zip Code Country Telephone Number E mail Sold by Installer Purchase Date Model Number Serial Number Circle all that apply Off Grid Installation Residential Installation North America Location Utility Connected Installation Commercial Installation Other EXTENDED WARRANTY APPLICATION OutBack Power Systems offers an optional three year extension to the standard two year limited warranty Purchase of extended warranty coverage is available on products listed below provided conditions shown are met Extended warranty coverage must be purchased within 90 days of the original sale of the product covered PRODUCT REQUIRED SURGE PROTECTION EXTENDED WARRANTY COST FX2024 AC Input AC Output DC Input 300 00 FX2048 AC Input AC Output DC Input 300 00 MX60 DC Inpu
40. time of manufacturing or during its last software upgrade The following pages give a basic idea of the menu structure and how you navigate through the menu system to the different programming levels Some changes from these specific displays may be present in your installation Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev2 30 03 31 04 Page 23 CONTROL KEYS Inv Hot Key INVERTER CONTROL currently ON OFF SRCH ON OK AC IN Hot Key AC INPUT CONTROL currently DROP DROP USF OK second press GEN START CONTROL currently MAN OFF OFF AUTO ON OK third press CHARGER CONTROL currently OFF OFF AUTO OK CHARGER MODE CONTROL Global charger mode BULK OK Summary Screens 6 54 42P SUM STATUS SETUP ADV DC lt gt AC AC Load Buying Battery MX Battery MATE System Controller and Display Page 24 STATUS MENU FX MODES 6 54 42PM SUM STATUS SETUP ADV Y STATUS choose product MX Y STATUS FX PAGE1 choose category MODES METER BATT PG2 STATUS FX MODE P00 inv control ON CHANGE DOWN STAT MODE PORT 4 INVERTER CONTROL currently ON SROH ON OK STATUS EX MODE P00 inv control ON CHANGE DOWN STAT PORT STATUS FX MODE P00 i
41. to the Status screen and holding down the EXIT key he nominal PV array and battery voltage e PV array operating voltage and battery current and any Status screen operating mode displays such as MPPT Absorb or Float SPECIFICATIONS Voltage step down capability Can down convert from any PV array voltage within PV VOC limits of 120V to any battery system voltage Examples 48V array to 24V 60V array to 48V Digital Display 4 line 20 character per line backlit LCD display RJ45 modular connector Cat 5 cable 8 wire Operating Temperature Range 40 to 60 C de rated above 25 C Environmental Rating Indoor type 1 Conduit knockouts Two 1 2 3 4 on the back one 3 4 1 on each side two 3 4 1 on the bottom Two years parts and labor optional extended warranty available Unit 14 5 H x 5 75 W x 5 75 D Boxed 17 8 H x 10W x 7 D Unit 12 pounds Boxed 15 pounds 31 Efficiency 100 Efficiency vs Input power 4O 65 and 95 volts nominal input 26 5 volts nominal output 8 pons a x nes 98 971 V E T u 97 96 a s 96 Lu Lam Lu on os 7 A d T NAE O wa a cei 49 V n 930 i i 90 O 500 1000 1500 2000 In
42. up to 8 two groups of four 150VDC Breakers 14 6 AWG 2 08 13 3 mm 600VDC Fuse 14 10 AWG 2 08 5 26 15 2 x 12 7 x 3 9 38 7 x 32 2 x 9 9 cm 4 3 x 13x 19 10 9 x 33 x 48 3 5 9 Ibs 2 7 kg 7 4 lbs 3 3 kg FLEXware PV12 3 9 1 2 Each Side 1 2 EKO 12 PLACES 1 2 EKO Each Side 3 8 EKO 2 Places Available From 30 Amp 277 VAC 50 60 HZ single pole 0 5 13 mm wide The only information available 15 the model number and the manufacturer s website Model number OBB 30 277V AC DIN www outbackpower com products integration_hardware breakers The innovative 589 connectors provide cost effective reliability design flexibility and safety for your products manufacture installation and maintenance 2 pole connector is available with a 50 amp rating 600 Volts continuous or DC operation There are SB connectors for many applications and wire sizes 6 to 16 AWG 13 3 to 1 3 mm Mechanical keys ensure connectors will only mate with connectors of the same color Different color housings are selected to identify voltages thus preventing mismatching of the power supply system Connactor Model UL Current Rating Amperes UL Voltage Contact Barra Wire Size AWG Maximum Wire Insulation Diamater inches 0 44 Imm 112 F AVG Contact Resistance micro ahms Insulation Withst
43. 0 Fax 360 435 6019 1 2 Installation The OutBack MATE is designed for surface mounting in an Indoor location Keep the MATE out of direct sunlight to make the display easier to view The cabling from the MATE to the FX inverter charger MX60 PV MPPT charge controller or HUB is standard CAT5 type computer cable Standard Ethernet CAT5 cable can be found at any home improvement or computer store Consult your local inspector for specific installation requirements The current and voltage in the communication cable is limited to less than 30 volts DC and is considered to be a limited energy circuit No conduit should be required Either CAT5 or CAT5e cable can be used The MATE is shipped with 50 of cable with the correct RJ45 connectors already installed Longer or shorter cables can be purchased pre made or custom length cable can be made on site Follow the cable manufactures instructions when choosing connectors and crimping tools distance can vary depending on cable routing and location MATE cable that is run in a noisy environment ex MATE cable run in conduit with AC wiring will suffer from signal degradation impacting the maximum length the cable can be run without incurring transmission errors 1 NOTE The maximum tested cable length from the MATE to an OutBack product is 1000 feet 300 meters This The MATE should be wall mounted at just below the eye level of the typical user No wiring box is required although a standard 2 g
44. 00 acl grid 60 aac limit DOWN INC DEC PORT In this example pressing lt INC gt or lt DEC gt will change the numerical value of the ac1 grid limit setting ADV FX AUX ae Remoee In this example there are multiple operating modes for the aux output function Pressing INC or DEC will cycle through the available modes DOWN INC DEC PORT Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev2 30 03 31 04 Page 7 2 2 4 The INV Hot Key The OutBack MATE includes an INV hot key to allow direct control of the inverter from anywhere in the menu system The INV key is located on the right side of the MATE LCD display Pressing the INV key will take you to the INVERTER CONTROL menu section as shown below A green LED indicator is located above the INV key which flashes when the inverter is either in the search or power save modes and is on continuously when full AC output voltage is available from the inverter When the inverter is turned off or when the AC input source is being used the green LED will not be illuminated When an OutBack HUB is employed the INVERTER CONTROL options effect all FX inverters on the HUB OFF Turns all the inverters connected to the MATE off INVERTER CONTROL lt SRCH gt Causes the inverter to begin operating in the search mode if the AC currently load connec
45. 009 62 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 26 STATUS MENU MX MODES METERS cont STATUS MX METER P 00 kwhrs SUM STATUS SETUP ADV DOWN UP TOP PORT J STATUS choose product STATUS MX METER P 00 charger adc MX amps DOWN UP PORT STATUS MX choose category STATUS MX METER P 00 batt d MODE METER SETP MAIN j _ us DOWN UP TOP PORT STATUS MX MODE P00 charger mode BULK STATUS MX METER POO DOWN STATUS PORT panel vdc voltage DOWN UP TOP PORT STATUS MX MODE P090 l aux relay DIVERT mode STATUS MX METER DOWN UP TOP PORT end of meter menu UP STATUS STATUS MX MODE P 00 aux relay state ON ETPOINT DOWN UP TOP PORT 5 5 SLATUS MX MODES SUM STATUS SETUP ADV end of mode menu STATUS STATUS choose product METERS sia MAIN MENU SHORTCUT STATUS MX Pressing the left two keys on the MATE choose category at the same time from anywhere in the menu system takes you to the MAIN menu 6 54 42PM SUM STATUS SETUP ADV MODE METER SETP MAIN STATUS STATUS MX SETP PO0 choose product absorb vdc voltage MX DOWN SIATUS PORT STATUS MX choose category STATUS MX SETP P00 float vdc voltage MODE METER SETP MAIN DOWN UP TOP PORT MODE SILENT pv 000 v bat 00 0 v in 00 a out 00 a STATUS MX SETP end of setpoint m
46. 03 31 04 Page 30 AUX OUTPUT cont ADV FX PAGE3 choose category PG2 AUX STACK PG4 ADV FX AUX aux output control DOWN INC DEC ADV FX AUX aux output control DOWN INC DEC ADV FX AUX aux output ON control DOWN INC DEC PORT ADV FX AUX aux output Remote function DOWN INC DEC PORT ADV FX AUX aux output Loadshed function DOWN INC DEC PORT ADV FX AUX aux output GenAlert function DOWN INC DEC PORT ADV FX AUX aux output Fault function DOWN INC DEC PORT ADV FX AUX aux output Vent function DOWN INC DEC PORT ADV FX AUX aux output CoolFan function DOWN INC DEC PORT ADV FX AUX aux output DivertDC function DOWN INC DEC PORT ADV FX AUX aux output DivertAC function DOWN INC DEC PORT ADV FX AUX genalert on setpoint DOWN INC DEC PORT ADV FX AUX genalert 4 min on delay DOWN INC DEC PORT ADV FX AUX genalert off setpoint DOWN INC DEC PORT ADV FX AUX genalert 9 min off delay DOWN INC DEC PORT ADV FX AUX loadshed off setpoint DOWN INC DEC ADV FX AUX ventfan 26 0 on setpoint DOWN INC DEC PORT ADV FX AUX ventfan off period DOWN INC ADV FX AUX diversion on setpoint DOWN INC ADV FX AUX diversion 30 sec off delay DOWN IN
47. 16 18 Thread 470657142 0 55 47065707 11 45 470865T145 7 64 47065 7130 200 A r 5 ISOMETRIC VIEW c TOP VIEW CT E Ta Ci Ee m PRESSURE GAUGE 4596K34 6 REDUCING BUSHING 5 MALECAMLOCK 5535K59 2 3 4 HOSE 5238K768 6 7NIPRE 46825K4T LEFT SIDE VIEW FRONT VIEW 4882K275 46885K124 MEO ARE IN INCHES TITLE VORE DETALED COMPONENT PLUMBING i 4A o THE APPENDICES D arc o PROPRIETARY AND CONFIDENTIAL SZE DWG REV R C a THE INFORMATION CONTAINED IN THIS peawincesmesouerroreny or B M4 FLORIDA INTERNATIONAL UNIVERSITY PERMISSION OF FIU ARC IS PROHIBITED SCALE NTS SHEET 4 OF 7 8 7 6 3 4 3 2 M4 1 Pressure Gauge 3795 1142 This material was purchased from McMaster and the ordering information from the website can be seen below Stainless Steel Case Gauges 2 Mid Scale Accuracy Grade Use with compressed air water hydraulic ail thalena and nitric acid 8555 Bourdon Pressure Tube Material Type 316 stainless steel Connection 318 stainless steal MPT male Case Material Type 304 stainless steel Lars Material 1 1 2 Dial Glass 2 1 2 and 4 Diala Polycarbonate Temperature Ranges for Dry Gauges Ambient 20 to 42006 Process 20 to 42006 F Temperature Ranges for Glycerin Fillad Gauges Ambient 20 bo 200 F Process 20 to 4800 F Mesure the pressure of corros
48. 19 Rev2 30 03 31 04 Page 13 3 0 MATE Setup 12 00 30P This section will take you through the MATE specific setup allowing you to change the display settings set the Mates clock and set various MATE control settings SUM STATUS SETUP ADV Besides the clock display the Main screen has four menu choices that correspond with the four soft keys under them Choose product For now we are interested in the SETUP menu Press the soft key under the word FX SETUP The next screen gives you the choice to set up a FX or the MATE choose MATE SETUP MATE PAGEI Mate code rev Choose category The next screen displays the MATE code revision 3 00 in the example to the left and CLOCK CNT GLOW PG2 several Setup choices lt PG2 gt brings up a second screen of Setup choices SETUP MATE PAGE2 Choose category PGI SUMRY COMM MAIN 3 1 Setting the clock Pressing CLOCK lets you choose to change the date and or time displayed SETUP MATE CLOCK by the MATE The BACK button returns you to the previous screen Correct Mo 1 01 03 time and date are required for the Mate Control Modes discussed in section 12 00 00P 3 0 to operate correctly BACK DATE TIME 3 2 Contrast adjustment SETUP MATE CNT lt gt sets the desired contrast level INC increases the contrast level Contrast DEC decreases the contrast level The LCD on the MATE automatically adjusts for most temperature changes but the contrast might need to
49. 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 STATUS MENU FX METERS cont STATUS FX METERS P00 FX firmware 50 revision DOWN UP TOP PORT STATUS FX METERS end of meter menu UP STATUS BATTERY 6 54 42B SUM STATUS SETUP ADV STATUS choose product FX MX STATUS FX PAGE1 choose category MODES METER BATT PG2 STATUS FX BATT P00 battery 25 0 vdc actual DOWN STATUS PORT STATUS FX BATT P00 battery 25 0 vdc temp compensated DOWN UP TOP PORT STATUS FX BATT P00 absorb 28 8 vdc setpoint DOWN UP TOP PORT STATUS FX BATT P00 absorb 01 5 hrs time remaining DOWN STATUS FX BATT P00 float 26 8 vdc setpoint DOWN UP PORT STATUS FX BATT P00 float 00 8 hrs time remaining DOWN UP TOP PORT STATUS FX BATT P00 refloat 25 0 vde setpoint DOWN UP TOP PORT STATUS FX BATT P00 equalize 200 TAC setpoint DOWN UP PORT BATTERY cont STATUS FX BATT P00 equalize 02 40 Tes time remaining DOWN UP TOP PORT STATUS FX BATT P00 batt temp 255 not in degree C F DOWN UP TOP STATUS STATUS FX BATT end of battery menu UP STATUS ERRORS 6 54 4Z7P SUM STATUS SETUP ADV STATUS choose product FX MX choose category MODES METER BATT PG2 choose category PGI ERROR WARN STATUS FX ERROR
50. 222 e ITT Industries Tel 81 0 45 475 8906 USA Fax 81 0 45 475 8908 Jabsco GmbH OststraBe 28 22844 Norderstedt Tel 49 0 40 53 53 730 Fax 49 0 40 53 53 73 11 GERMANY Warranty All products of the company are sold and all services of the company are offered subject to the company s warranty and terms and conditions of sale copies of which will be furnished upon request Copyright 2002 ITT Industries www ja bsco com 43001 0526 rev 04 2003 qxd TOP VIEW DIMETRIC VIEW o arc s research center FLORIDA INTERNATIONAL UNIVERSITY 4 3 COMMENTS DIMENSIONS ARE IN INCHES MORE DETAILED COMPONENT INFORMATION IS AVAILABLE IN THE APPENDICES PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF FIU ARC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF FIU ARC IS PROHIBITED 2 TITLE PREFILTRATION MODULE SIZE DWG NO REV B SCALE NTS SHEET 1 OF 7 e 33 00 11 75 32 00 28 00 TOP VIEW DIMETRIC VIEW DESCRIPTION PART NO SLOTTED ALUM FRAMING 1 5 X 1 5 X 28 47065123 SLOTTED ALUM FRAMING 1 5 X 1 5 X 36 47065123 SLOTTED ALUM FRAMING 1 5 X 1 5 X 29 47065123 SLOTTED ALUM FRAMING 1 5 X 1 5 X 33 47065723 COMMENTS TITLE DIMENSIONS ARE IN INCHES MORE DETAILED COMPONENT INFORMATION IS AVAILABLE IN THE APPENDICES F RO VI EW appli
51. 5 Maximum Wim insulation Diameter inches 110 E P to 221 AVG Contact Resistance 15 Wihistanding Voltage Volts AC DC 2 Pole Housing amp 350 amp Contacts Pari Housing Wire Number Color AWG 59 mm 6320G1 2 0 67 4 amp 320G2 Gray 4 0 107 2 632004 Gray 200 1520 632065 Gray 30 85 0 6321G1 Blue 2 0 67 4 632162 Blue 470 107 2 632104 Blue 300 1520 632155 Blue 30 85 0 6322G1 Rad 2 0 67 4 532202 4 0 107 2 632204 Rad 300 1520 632205 HO 85 0 532351 Yellow 2 0 67 4 6323527 Yelow 4 0 107 2 632324 Yellow 200 1520 632335 Tallow 3 0 85 0 mm 279 Flammability Ratna of Housing Material ULS4 V4 SU Rated Avast wie or size Contant ratory Ec higher damper aleve rated oocemdor SS LL and CEA Ronde Tht eguapeas an Ch enefers abonar corpo d i aio ated by ha Canadien Dandi ar oi de ORDERING INFORMATION an 2 Pole Housing amp 350 amp housings continued Contacts continued Number Das AWG sq mm 314 Yellow 632461 Green 20 674 331 Graan 832452 Green 40 107 2 932 Orange 63244 Graan 300 1520 632465 Green 30 850 SE OA 64000 Orange 20 674 Contacts 6400C9 Orang 40 1072 209 peres dala 1500 Number Descripi ANG _ sa mm 917 Contact sat 2 10 535 907 Contactsat 2 200 674 Housings Only 916 Contact sat D 3n 850 Pari 208 Contact sat Q 40 107 2 Number Color
52. 60 435 6019 Rev2 30 03 31 04 Page I5 4 1 HBX Mode HBX stands for high battery transfer It is a mode primarily used in applications that have enough RE power production to meet the needs of the loads most of the time HBX mode will only allow the FX to connect to an AC source if the battery voltage has fallen below a programmable setpoint for a user configurable amount of time The MATE will then allow the FX to remain connected to the AC source until the battery voltage has risen above a second setpoint for a programmable amount of time NOTE HBX Mode in multi inverter installation utilizing HUB 4 or HUB 10 will control the Master FX in port 1 The Master will then instruct any stacked slaves to USE or DROP the AC input source HBX USE GRID SETPOINT This is the voltage setpoint for when the FX will be allowed ADV MATE HBX to USE its AC input source The battery voltage must remain below this voltage for the hbx use amount of time set by HBX USE GRID DELAY for a USE to be issued INC and grid setpoint DEC buttons can be used to change the value DOWN ADV INC DEC m ADV MATE HBX HBX USE GRID DELAY This setpoint is the amount of time that battery voltage must hbase 01 0 hrs remain below HBX USE GRID SETPOINT before a USE command is sent It can range from 00 1 hrs to 24 0 hrs in 0 1 hour increments grid delay DOWN UP INC HBX DROP GRID SETPOINT This is the voltage at which the FX will be allowed to ADV MA
53. 612 gph output Ten minutes dry running after initial prime Self priming to 8 ft Long life mechanical seal board discharge well above both static and heeled waterlines WIRING INSTRUCTIONS Make all electrical connections in dry locations connections in humid environments should be sealed to Approximate performance for new pump OM e prevent corrosion Protect the circuit with a correctly sized pumping water at 20 c with fully charged batter fuse or circuit breaker in the positive lead as close as e possible to the power source Select the correct cable size Head 23920 9503 23920 9313 from the chart below Inadequate voltage at the motor gpm terminals when the pump is running not less than 10 10 13 2 below rated voltage at full load due to partially discharged 9 ___10 96 12 6 batteries or insufficient cable size may result in blowing OO 93 RUN DRY UTILITY PUPPY PERFORMANCE 3 fuses failure to start or poor pump performance 10 8 10 Connect the black motor wire to the negative battery terminal The red wire should run a suitably rated switch or circuit breaker to the positive battery terminal ____0 _____13 8 __ 20 66 26 33 ____ WARNING If the fuse fails repeatedly do not fit a heavier fuse or bridge the fuse terminals with silver paper or metal wire Failure to observe this instruction may result in a fire hazard due to
54. 768 2118 F 5 755 2768 2218 TAIWAN IDEAL Anderson Asia Pacific Ltd Taiwan Branch JF 2 t Dadun 2091 St Situn District Taichung City 407 Taiwan R O GC T 886 4 2310 6451 886 4 2310 6460 WWW andersonpower com The innovative SB connectors provide cost effective reliability design flexibility and safety for your products manufacture installation and maintenance 5 2 pole connector is available with a 350 amp rating 600 Volts continuous AC or DC operation There are 589 connectors for many applications and wire sizes 2 0 AWG to 300 mom 57 4 to 152 0 Mechanical keys ensure connectors will only mate with connectors of the same color Different color housings are selected to identify voltages thus preventing mismatching of the power supply system Connector Model UL Current Ra ng Amperes Contact Barral Wim Size AWG FEATURES Mechanical keyed housings Frevents accidental mating of components operating af different voltage levels Single piece housing and unitized construction Provides industrial quality and durability Genderless design Makes assembly quick and easy and reduces number of parts stocked PRODUCT SPECIFICATIONS Connector Model Life a No load Contact Disconnact Cydes b Under Load Hot Plug 250 cydes 120V 100A 20 fo 300 Avg Connacton Disconnect 30 674 to 152 0 Temperature Range C 20 to 10
55. 8 Plastic Pipe Fittings and Pipe Plastic Pipe Fittings and Pipe Part Number 46825K41 Pipe Size Shape Nipple Type Schedule System of Measurement Pipe to Pipe Connection Material Maximum Pressure psi Maximum Pressure Note Length Color Nipple Threading Temperature Range Specifications Met Note WARNING McMASTER CARR Page of 1 2 04 Each 1 Nipple Hex Nipple 80 Inch NPT x NPT Polypropylene 150 Maximum pressure is rated at 70 F 2 Black Fully Threaded 20 to 4150 F Not Rated Pipe tape on threads not recommended Never use plastic pipe fittings with compressed air or gas McMaster Carr Supply Company All rights reserved http www mcmaster com param asp PSearch 2 asp reqTyp parametric amp act PSearchStd amp 9 2 2008 Plastic Pipe Fittings and Pipe Plastic Pipe Fittings and Pipe Part Number 4882K275 Pipe Size Shape Nipple Type Schedule System of Measurement Pipe to Pipe Connection Material Maximum Pressure psi Maximum Pressure Note Length Color Nipple Threading Temperature Range Specifications Met WARNING McMASTER CARR Page of 1 2 98 Each 1 Nipple Standard Nipple 80 Inch NPT x NPT PVC 315 Maximum pressure is rated at 73 F 5 1 2 Dark Gray Threaded Both Ends Up to 110 F Not Rated Never use plastic pipe fittings with compressed air or gas McMaster Carr Supply Company All rights reserved http www mcmaster com param asp P
56. C DEC PORT ADV FX AUX Aux output Setup completed ADV MAIN STACKING SUM STATUS SETUP ADV ADV SETTINGS WARNING changes made could adversely effect System performance enter the password 132 ENTER INC DEC EXIT choose product FX MX MATE MAIN ADV FX PAGEI choose category ADV INV CHGR ADV FX PAGE2 choose category PGI GRID GEN ADV FX PAGE3 choose category PG2 AUX STACK PG4 STACKING cont ADV FX STACK stack 1 2PH Master phase DOWN INC DEC PORT ADV FX STACK stack Clasic Slave phase DOWN INC DEC PORT ADV FX STACK stack OB Slave Ll phase DOWN INC DEC PORT ADV FX STACK stack OB Slave L2 phase DOWN INC DEC PORT ADV EX STACK stack 3PH Master phase DOWN INC DEC PORT ADV FX STACK stack 3PH Slave phase DOWN INC ADV FX STACK power save level master adjust only DOWN INC DEC PORT ADV EX STACK power save level 1 slave adjust only DOWN INC DEC PORT ADV FX STACK Stacking setup completed TOP ADV MAIN Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 62 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev2 30 03 31 04 Page 31 ADVANCED MENU FX SELL SUM STATUS SETUP ADV SUM STATUS SETUP ADV ADV SETTINGS WARNING changes made could ADV SETTINGS WARNING adversely effect change
57. DEC PORT ADV FX GRID POO acl grid ON hot standby DOWN OFF ON PORT ADV FX GRID GRID programming completed TOP ADV MAIN 63047422 SUM STATUS SETUP ADV ADV SETTINGS WARNING changes made could adversely effect system performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT choose product FX MX MATE MAIN ADV FX PAGEI choose category ADV INV CHGR ADV FX PAGE2 choose category PGI GRID PGS ADV FX GEN ac input connect delay DOWN INC DEC PORT ADV FX GEN POO ac2 gen 100 vac lower limit DOWN INC DEC PORT ADV FX GEN POO ac2 gen 140 vac upper limit DOWN INC DEC PORT ADV FX GEN ac2 gen 60 0 aac TIU ONDE DOWN INC DEC PORT ADV FX GEN ac2 gen transfer delay DOWN INC DEC PORT ADV FX GEN POO ac2 gen OFF support DOWN OFF ON PORT ADV FX GEN GEN programming completed TOP ADV MAIN AUX OUTPUT 6 54242P SUM STATUS SETUP ADV ADV SETTINGS WARNING changes made could adversely effect System performance ADV PASSWORD enter the password 1532 ENTER INC DEC EXIT choose product FX MX MATE MAIN ADV FX PAGE1 choose category ADV INV CHGR ADV FX PAGE2 choose category PGl GRID cont on next page Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 62 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30
58. EN START CONTROL screen by pressing ON If the user wants the generator to auto stop after a charge cycle is complete the user can press the AUTO button after the generator has been started by pressing ON The following is a discussion of all the AGS setup parameters and start condition available to the user 4 3 1 AGS Setup The AGS Setup menu contains the following general settings that define how the rest of the AGS routines will work AGS Port The MATE can use any AUX output of an FX that is connected to it either MATE AGS SETUP directly or via an OutBack HUB 4 or HUB 10 If a HUB is used the MATE Ags port must be told what Port that the desired FX resides on If no HUB is used and the MATE is directly plugged into an FX then the AGS Port needs to be set DOWN AGS INC DEC to 0 zero If a is used the numbered jack that the desired FX is connected to on the HUB should be set as the AGS Port Example A MATE is connected to a HUB 10 that has four FXs and three MXs connected to it The FXs are plugged into Ports 1 4 as labeled on the HUB and the MXs are plugged into Ports 5 7 The FX connected to Port 3 will have its AUX output wired to the generator so the AGS Port should be set to 3 AGS Control This screen allows the AGS mode to be changed Pressing CHANGE ADV MATE AGS SETUP brings up a screen that allows the user to switch AGS from Manual to Auto Ags control MAN Off An OFF
59. F AND CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE LIMITED WARRANTY PERIOD SET FORTH ABOVE AND NO WARRANTIES WHETHER EXPRESS OR IMPLIED WILL APPLY AFTER SUCH PERIOD SOME STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU OUTBACK POWER SYSTEMS DOES NOT ACCEPT LIABILITY BEYOND THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY STATEMENT OR LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION ANY LIABILITY FOR PRODUCTS NOT BEING AV AILABLE FOR USE SOME STATES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION OR LIMITATION MAY NOT APPLY TO YOU During the two year period beginning on the invoice date OutBack Power Systems will repair or replace products covered under this limited warranty that are returned to OutBack Power Systems facility or to an OutBack Power Systems authorized repair facility or that are repaired on site by an OutBack Power Systems authorized repair technician To request limited warranty service you must contact OutBack Power Systems at 360 435 6030 within the limited warranty period If limited warranty service 15 required OutBack Power Systems will issue a Return Material Authorization RMA Number Mark the outside of the package with the RMA number and include a copy of the purchase invoice i
60. GLOW PG2 SETUP MATE PAGE2 O Press PG2 and then COMM to go to the SETUP MATE COMM screen Choose category PG1 SUMRY COMM MAIN SETUP MATE COMM O Press REPOLL to have the MATE find any new or moved OutBack Choose category roducts p BACK REPOLL PC DEBUG Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA Page 8 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019 TROUBLESHOOTING Hub power LED does not light The HUB is powered from other OutBack power conversion devices FX or MX Make sure that the DC breakers for all OutBack products connected to the HUB are on Check or replace CAT5 cables running from the HUB to the OutBack products MATE does not find the hub Check the revision screen on power up of the MATE Code version must be 2 0 or higher Check or replace CAT5 cables running from the HUB to the OutBack products as well as the cable from the MATE to the HUB eri at all connected devices have power applie MATE does not see all connected Verify that all ted devices have DC lied devices and are functioning properly Check or replace 5 cables running from the HUB to the OutBack products If any OutBack products were added or moved on the HUB follow the instructions in Adding a Device to an Operating HUB section MATE displays a COMM ERROR If the MATE receives too many interrupted or corrupt com
61. MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 16 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 4 2 Grid Use Mode Grid Use mode is for time of day based grid usage It allows you to program the time of day that the FX will connect to the AC input source You must ensure that the time and date is properly programmed for Grid Use mode to function properly See section 3 0 MATE Setup Grid Use mode will allow the user to choose the time of day that the FX will USE the AC input source and is good for taking advantage of cheaper utility rates during off peak hours Grid Use time can be programmed separately for weekday vs weekend connect times Care must be taken when programming weekday and weekend times that encompass USE periods past midnight 12 00 am The user must take into account weekday USE periods that will end on a Saturday Example 1 Weekday Start 6 00 PM Weekday Stop 6 00 AM Weekend Start 12 00 AM Weekend Stop 12 00 AM The weekend USE period has been left at its default Any time that a Start time equals a Stop time no action will be taken This results in the time period being ignored The above settings will have the following results Mon Thr evenings at 6PM the MATE will issue a USE command to the FX allowing the AC input source to be used Additionally every morning Mon Thr at 6AM a DROP will be issued On FRI evenin
62. MITATION MAY NOT APPLY TO YOU OUTBACK POWER SYSTEMS DOES NOT ACCEPT LIABILITY BEYOND THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY STATEMENT OR LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION ANY LIABILITY FOR PRODUCTS NOT BEING AVAILABLE FOR USE SOME STATES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION OR LIMITATION MAY NOT APPLY TO YOU During the two year period beginning on the invoice date OutBack Power Systems will repair or replace products covered under this limited warranty that are returned to OutBack Power Systems facility or to an OutBack Power Systems authorized repair facility or that are repaired on site by an OutBack Power Systems authorized repair technician To request limited warranty service you must contact OutBack Power Systems at 360 435 6030 within the limited warranty period If limited warranty service is required OutBack Power Systems will issue a Return MATErial Authorization RMA Number Mark the outside of the package with the RMA number and include a copy of the purchase invoice in the package You must ship the products back to OutBack Power Systems in their original or equivalent packaging prepay shipping charges and insure the shipment or accept the risk of loss or damage during shipment OutBack Power Systems will ship the repaired or replacement products to you freight prepaid if you use an address in
63. P00 low ac output NO voltage DOWN STATUS PORT STATUS FX ERROR P00 stacking NO error detected DOWN UP TOP STATUS FX ERROR P00 inverter NO overtemp DOWN UP TOP PORT STATUS FX ERROR P00 low battery NO voltage DOWN UP TOP PORT STATUS FX ERROR P00 phase loss NO error DOWN UP TOP STATUS FX ERROR P00 high battery NO error DOWN UP TOP PORT ERRORS cont STATUS FX ERROR P00 ac output NO shorted DOWN PORT STATUS FX ERROR P00 ac output NO backfeed DOWN UP TOP PORT STATUS FX ERROR end of error menu UP STATUS WARNINGS 6 54 42P SUM STATUS SETUP ADV STATUS choose product FX MX STATUS FX PAGE1 choose category METER BAT ERROR STATUS FX PAGE2 choose category PGI ERROR WARN STATUS FX WARN P00 ac in freq NO bo hion DOWN STATUS PORT STATUS FX WARN P00 ac in freq NO to low DOWN UP TOP PORT STATUS FX WARN P00 ac in voltage NO to high DOWN UP TOP PORT STATUS FX WARN P00 ac in voltage NO to low DOWN UP STATUS FX WARN P00 aec Input NO current exceeds max DOWN UP TOP PORT STATUS yE WARN 2 00 temperature sensor fault DOWN cont on next Copyright 2003 OutBack Power Systems Inc User Manual 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 25 MATE System Controlle
64. Page 2 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 1 0 INTRODUCTION 1 1 FEATURES 1 2 INSTALLATION 2 0 BASIC OPERATION 2 POWER UP 2 2 NAVIGATION 2 2 Menu Structure 2 2 2 Mate Buttons 2 2 3 SOFT Keys 2 2 4 The INV Hot Key 2 2 5 The AC IN Hot Key 2 3 COMMON SCREENS 2 3 The Main Screen 2 3 2 Summary Screens 2 3 3 Status Screens 2 3 4 Setup Screens 2 3 5 Advanced Screens 2 4 USING THE MATE WITH 3 0 MATE SETUP 3 SETTING THE CLOCK 3 2 CONTRAST ADJUSTMENT 3 2 BACKLIGHT ADJUSTMENT 3 3 SUMMERY SCREEN OPTIONS 3 4 COMMUNICATIONS OPTIONS 4 0 MATE CONTROL MODES 4 HBX MODE 4 2 GRID USE MODE 4 3 ADVANCED GENERATOR START MODE 4 3 AGS Setup 4 3 2 Quiet Time 4 3 3 Voltage Start 4 3 4 Load Start 4 3 5 Must Run 4 3 6 Exercise 5 0 MENU MAP 6 0 MENU MAP OVERVIEW 7 0 TROUBLESHOOTING REGISTER YOUR PRODUCTS Copyright 2003 OutBack Power Systems Inc User Manual 19009 62 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev2 30 03 31 04 oo ON ZA tA BR 37 39 41 MATE System Controller and Display Page 3 1 0 Introduction The OutBack MATE is a complete system controller and display for both the OutBack FX inverter charger and the MX60 PV MPPT charge controller It provides a display of the operation as well as allows for control and adjustment of the product setpoints The OutBack MATE also coordinates the operation of the entire system to
65. Power Systems INTRODUCING THE OUTBACK MX60 PV CONTROLLER Your OutBack PV MX60 Maximum Power Point Tracking MPPT charge controller enables your PV system to achieve its highest possible performance Rated for up to 60 amps of DC output current your MX60 can be used with battery systems from 12 to 60 vdc with PV open circuit voltages as high as 140 Vdc The MX60 s setpoints are fully adjustable to allow use with virtually any battery type chemistry and charging profile Your MX60 allows you to use a higher output voltage PV array with a lower voltage battery such as charging a 24 vdc battery with a 48 vdc PV array This reduces wire size and power loss from the PV array to the battery inverter location and can maximize the performance of your PV system This also ensures that the Maximum Power Point V from your array is always above the battery voltage when the panels are hot which might make it harder to Equalize or keep the battery at a higher voltage when it is called for Your MX60 comes standard with an easy to use and understand display of the PV system s performance The four line 80 character backlit LCD display is also used for programming and monitoring of the system s operation Your MX60 can also be connected to the OutBack MATE system controller and display to allow monitoring of up to four or ten MX60 controllers with the optional 4 or 10 port Hub from a distant location up to 1000 feet away The MATE also includ
66. R MENU DOWN UP choose category AC IN SEARCH LBCO LIMT PG2 ADV MATE AGS TIMERS Lsstop timer 0 ADV SETTINGS WARNING min changes made could adversely effect DOWN UP System performance ADV MATE AGS TIMERS enter the password vdcstop timer 0 132 ENTER INC DEC EXIT T DOWN UP h duct ADV MATE AGS TIMERS EX MX MATE MAIN nn exstop timer min ADV MATE DOWN UP Choose category AGS ADV ADV MATE AGS PG2 Choose category QUIET VOLT SETUP TIME START PG2 ADV MATE AGS Choose category LOAD MUST PG2 START RUN PG3 ADV MATE AGS Choose category PG3 EXERCISE TMRS ADV ADV MATE AGS TIMERS 0 agsstate DOWN AGS ADV MATE AGS TIMERS genfault 0 DOWN UP ADV MATE AGS TIMERS 24 hr 1440 min vs time DOWN UP ADV MATE AGS TIMERS 2 hr 120 min vs time DOWN UP ADV MATE AGS TIMERS 2 min 2 min vs time ADV MATE AGS TIMERS End of TIMERS menu UP AGS DOWN UP MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA Page 36 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 6 0 Menu Map Overview MAIN MENU SUM STATUS SETUP ADW SUMMARY SCREENS FA STATUS SCREEN SETUP SCREEN STATUS MX SETUP FX SETUP MATE MODE METER SETP MAIN SEARCH IHPUT CLOCK CHT GLOW PG2 METER SETP SEARCH INPUT CLOCK CONTRAST STATUS FX STATUS F
67. REPAIR AND REPLACEMENT AS SET FORTH IN THIS LIMITED WARRANTY STATEMENT ALL EXPRESS AND IMPLIED WARRANTIES FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF AND CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE LIMITED WARRANTY PERIOD SET FORTH ABOVE AND NO WARRANTIES WHETHER EXPRESS OR IMPLIED WILL APPLY AFTER SUCH PERIOD SOME STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU OUTBACK POWER SYSTEMS DOES NOT ACCEPT LIABILITY BEYOND THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY STATEMENT OR LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION ANY LIABILITY FOR PRODUCTS NOT BEING AVAILABLE FOR USE SOME STATES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION OR LIMITATION MAY NOT APPLY TO YOU During the two year period beginning on the invoice date OutBack Power Systems will repair or replace products covered under this limited warranty that are returned to OutBack Power Systems facility or to an OutBack Power Systems authorized repair facility or that are repaired on site by an OutBack Power Systems authorized repair technician To request limited warranty service you must contact OutBack Power Systems at 360 435 6030 within the limited warranty period If limited warranty service is require
68. Search2 asp reqTyp parametric amp act PSearchStd amp 9 2 2008 Plastic Pipe Fittings and Pipe Page 1011 Plastic Pipe Fittings and Pipe Part Number 46885 124 4 80 Each Pipe Size 1 Shape Elbow Elbow Type Pipe to Pipe Male x Female 90 Elbow Schedule 80 System of Measurement Inch Pipe to Pipe Connection NPT x NPT Material Polypropylene Maximum Pressure psi 150 Maximum Pressure Note Maximum pressure is rated at 70 F Color Black Temperature Range 20 to 4150 F Specifications Met Not Rated Note Pipe tape on threads not recommended WARNING Never use plastic pipe fittings with compressed air or gas McMASTER CARR McMaster Carr Supply Company All rights reserved http www mcmaster com param asp PSearch 2 asp reqTyp parametric amp act PSearchStd amp 9 2 2008 P A TPS HN SY i Ii gt CN UZ UU ______ 20 FRONT VIEW ITEM NO DESCRIPTION PART NO FEED PUMP 23920 9313 FILTER HOUSING HBB 20 1 WPR 5 MICRON FILTER HB 20 5W 20 MICRON FILTER HB 20 20W CARBON FILTER HA C BB 20 W 4 _ applied a research 20 4 3 FLORIDA INTERNATIONAL UNIVERSITY COMMENTS DIMENSIONS ARE IN INCHES MORE DETAILED COMPONENT INFORMATION IS AVAILABLE IN THE APPENDICES PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERT
69. TE HBX DROP it s AC input source The battery voltage must remain above this voltage for the hbx drop 26 0 vdc amount of time set by HBX DROP GRID DELAY for a DROP to be issued grid setpoint DOWN UP INC DEC HBX DROP GRID DELAY This setpoint is the amount of time that battery voltage must ADV MATE HBX remain above HBX DROP GRID SETPOINT before a DROP command is sent can hbx drop 01 0 hrs range from 00 1 hrs to 24 0 hrs in 0 1 hour increments grid delay DOWN UP INC DEC AC INPUT CONTROL With this screen HBX Mode can be enabled or disabled ADV MATE HBX Pressing CHANGE allows you to change the current mode ac input x trol Before enabling HBX Mode make sure that the FX is in DROP mode by pressing lt DROP gt The screen should indicate DROP mode Enable HBX by pressing the DOWN UP CHANGE lt HBX gt button The screen will now indicate that the MATE is running in HBX mode by displaying the current state USE or DROP followed by HBX ADV MATE HBX To disable HBX Mode simply press the lt HBX gt button again After disabling HBX make ac input DROP HBX sure to reset the DROP or USE to whatever state is desired control DROP USE HBX DONE Pressing DONE returns you to the HBX menu where you can exit back to the ADVANCED menu by using either the UP or DOWN buttons NOTE Even with HBX mode enabled the user can issue manual DROP or USE commands using the AC INPUT CONTROL found under the ACIN button
70. TY PUPPY FEATURES INSTALLATION INSTRUCTIONS Continuous rated heavy duty dry running pumps for Jabsco Utility Puppies can be mounted on any flat surface bilge deckwash and general purpose use Fit the pump in a dry well ventilated position where there e Meets USCG Regulation 183 410 and ISO 8846 is full access for service If installed in a vertical position MARINE Ignition protection the motor must be above the pump head Use the rubber e ISO 8849 MARINE Bilge pump standard grommets provided to minimise vibration do not Bilge debris present no problem to these overtighten the mounting screws bronze bodied flexible impeller pumps e Simple design means fewer wearing NPT threaded fittings should be used to connect 1 i d parts suction and discharge hoses Secure the hose to the fittings with stainless steel hose clamps Use spiral Run Dry Utility Puppy 23920 9403 9503 reinforced hose with a smooth internal bore that will not collapse under suction or rigid or semi rigid pipework 390 gph output systems The pipework must be compatible with the liquid e Twenty minutes dry running after initial prime being pumped Pipe runs should be kept as straight and e Self priming to 4 ft short as possible avoiding rising and dipping over obstructions Fit an inlet strainer on the inlet hose to Run Dry Utility Puppy 23920 9212 9313 WARNING marine pumps discharging overboard must be installed with the over
71. Taiwan ROC T 886423106451 4 2310 5460 ORDERING INFORMATION accessories continued Number Dazeriptim 9901 Cable damp 5 hacwam screaw mounting 2C 505 Cable damp 1 twin conductor with hardware 0657 Leck nut for use with bus bar contact Bushings Pari Reduces From Number __ Description 50 mm 5010 Lee wih 5900 or 1307 io 1012 13345 533 3 5912 Lee wih 5900 or 1307 6 io 28 1331084 5913 Lee wih 5900 or 1307 86 io 814 16 3 3 to 214 3 Tooling Part Number Description 1309G4 Hand 1387G1 Pneumatic tod 8866 for 5 bo 816 ANG 1388G7 die br I0 io 12 AWG 1389G6 locator for 86 to 16 AWG 1389G7 locator for B10 to 812 AWG 260616 Applicator only 110V amp 220 Applicator amp Press 220 50Hz i Press only 110V GHz Conso Housing B13 1 3 320 0 45 159 053 Bus Bar Layout K L M Number mm in mm in mm qm mm in 75883 91 075 173 O68 mn 613 0265 292 0115 ae gr BL Mounting Dimensions Bus Bar Mounting Table F Number mm im 75885 533 210 510 020 h Humber in 79883 30 127 012 050 GR CEA Certifies TAL File No LR28154 US File No E2525 Dafa Subject To Change Wimoot Notice SB 50 Connector TEMPERATURE RISE CHARTS 210 40 50 60 70 Applied 5850 Pulse Current Capability 111 1111
72. V 1 NOTE MATE connected to HUB with both FXs and MXs connected to it will switch between both types of summary screens every 20 seconds MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 10 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 2 3 3 Status Screens The Status menu that can be accessed by pressing STATUS on the Main screen 12 00 30 contains all the meters and mode displays for OutBack products that are connected to the MATE SUM STATUS SETUP ADV STATUS Choose product The Status menu is divided first by product then it is further divided into menu categories such as meters modes and statuses FX MX The Status screens available differ by product type and revision See section 5 0 Menu STATUS FX PAGEI Map for locations of all of the status screens available Consult your specific OutBack Choose category product owner manual for an explanation of all the operating modes and meters MODES METER BATT PG2 NOTE Not all Status screens are applicable to all FX models example would be none FX may not display grid tie parameters 2 3 4 Setup Screens The Setup screens allow the user to adjust basic setpoints for the MATE and FX 12 00 50P inverters Changing Setpoints in the MX60 is not supported via the MATE at this time Pressing SETUP from the Main screen allows the user to cho
73. X STATUS FX MODE METER BATT PGi ERROR WARH PG3 PG DISCON SELL MODE METER BATT ERROR WARN DISCON SELL ADVANCED MENU Advanced Menu FX MX FX MATE continued on next STATUS FX GLOW MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 37 03 31 04 Rev 2 30 Tel 360 435 6030 Fax 360 435 6019 ADVANCED MENU Fx hx MAIN HBX GRIDUSE AGS ADV HBX GRIDUSE ADV MATE ADV MATE UET LOAD MUST SETUP TIME START PG START PG ADV MATE PGS EXC TMRS MAIN EXERCISE Inc Copyright 2003 OutBack Power Systems User Manual 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 03 31 04 Rev 2 30 QUIET VOLTAGE LOAD MUST d TIME START START L j TMRS AUX ADV FX ADV FX ADV FX ADV FX ADV INV CHGR GRID GEH PG PG AUX STACK PG4 PG3 SELL CAL MAIN Charger GRID STACK SELL Eu INVERTER MATE System Controller and Display Page 38 7 0 Troubleshooting MATE does not power up MATE does not find a Device MATE does not display the correct meter or setting MATE will not EQ my system when use the EQ function under the lt ACIN gt button MATE displays a COMM ERROR Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington
74. X60 at or near the default system voltages If you need to use slopes other than this you may be able to pick a system voltage other than the one you are running and change the charger Absorb and Float voltage settings up or down from that default setting to achieve a more or less aggressive slope If going lower in voltage pull down the Float voltage first since the Absorb voltage will not be settable below the current Float voltage setting If going higher in voltage pull up the Absorb setting first before bringing up the Float voltage above the current settings Here is a table of MX60 compensation based on system voltage for reference 12V system 30mV degree 24V system 60mV degree C 36V system 90mV degree C 48V system 120mV degree C 60V system 150mV degree Grid Tie voltage settings When using the MX60 with an inverter for grid tie the main thing to remember is to set the Grid Tie inverter for a LOWER voltage than either the MX60s absorb or Float voltage settings This way the MX60 will always be in MPPT mode and putting out as much current as possible The inverter doing the selling will drag down the battery voltage so MPPT will happen A couple volts of difference for a 48 Volt battery system is a good starting point Using the MX60 with an FX Grid Tied inverter with MATE HUB communications will work best of course using it in this way make sure to set the communications to FX GT mode in the MPPT MODE Optimizat
75. Y OF FIU ARC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF FIU ARC IS PROHIBITED 2 Tl JM MECHANICAL DETAIL SIZE DWG NO REV B M5 SCALE NTS SHEET 5 OF 7 1 UTILITY PUPPIES MODELS 23920 9403 9503 12 24V RUN DRY UTILITY PUPPY 23920 9213 9313 12 24V RUN DRY UTILITY PUPPY FEATURES Continuous rated heavy duty dry running pumps for bilge deckwash and general purpose use e Meets USCG Regulation 183 410 and ISO 8846 MARINE Ignition protection e ISO 8849 MARINE Bilge pump standard e Bilge debris present no problem to these bronze bodied flexible impeller pumps e Simple design means fewer wearing parts Run Dry Utility Puppy 23920 9403 9503 390 gph output Twenty minutes dry running after initial prime e Self priming to 4 ft Run Dry Utility Puppy 23920 9212 9313 612 gph output Ten minutes dry running after initial prime Self priming to 8 ft Long life mechanical seal RUN DRY UTILITY PUPPY PERFORMANCE Approximate performance for new pump pumping water at 20 c with fully charged battery Total Manomateric 23920 9403 23920 9213 Head 23920 9503 23920 9313 ftH O INSTALLATION INSTRUCTIONS Jabsco Utility Puppies can be mounted on any flat surface Fit the pump in a dry well ventilated position where there is full access for service If installed in a vertical position the motor
76. al AC load of all the FXs connected to the MATE exceeds this setting for the amount of time set with Load Start Delay A zero disables any load start function INC and DEC adjusts this setting between 1 50kW Load Start Delay This setting is the delay time that the total system AC load must remain above Load Start kW before the generator is started It is adjustable from 1 to 240 minutes Load Stop KW An AGS genstop will be issued when the total AC load of all the FXs connected to the MATE fall below this setting for the amount of time set with Load Stop Delay This setting excludes any FX charger current for its AC load calculation Only when the power being provided to the FXs AC output falls below this setting will the generator be stopped Load Stop Delay This setting is the delay time that the total system AC load must remain below Load Stop kW before the generator is stopped It is adjustable from 1 to 240 minutes 4 3 5 Must Run ADV MATE AGS LS Load start DOWN AGS INC ADV MATE AGS LS load start delay DOWN UP INC DEC ADV MATE AGS LS Load stop DOWN UP INC DEC ADV MATE AGS LS load stop delay DOWN UP INC DEC Must Run Time is a daily time period that the MATE will command the generator to run every day Must Run Times can be set individually for weekday and weekend and consist of a Must Run Start time and a Must Run Stop time Setting Must Run start and stop times to the sa
77. al Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA Page 8 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 GEN START CONTROL Currently Auto OFF AUTO ON OK CHARGER CONTROL currently OFF AUTO OK CHARGER MODE CONTROL Global charger mode BULK EQ OK BULK CONTROL START STOP OK CHARGER MODE CONTROL Global charger mode BULK EQ OK Pressing the AC IN key a second time brings up the GEN START CONTROL screen This screen allows the user to change the Advanced Generator Start AGS mode Modes can only be changed when Advanced Generator Start is enabled See section 4 3 Advanced Generator Start for more information When an OutBack HUB is employed the GEN START CONTROL only effects the FX that has been programmed as the AGS PORT in the AGS menu OFF Manually overrides AGS mode and shuts off the generator AUTO Allows the MATE to automatically start and stop the generator according to the settings programmed in the AGS menu ON Manually overrides AGS mode and starts the generator OK Returns to the point in the menu system where you entered the GEN START CONTROL screen Pressing the AC IN key a third time brings up the CHARGER CONTROL screen This allows operation of the battery charger to be preset for when an AC source is available The charger s operation is independent of the inverter you can set the charger to come on when AC is available but have the inv
78. alit 2 Changez l orientation de l onduleur des c bles d antenne et du cordon d alimentation de votre t l viseur 3 loignez votre t l viseur son cordon d alimentation et les c bles d antenne de la source 24 V en utilisant une rallonge lectrique entre l onduleur et le t l viseur 4 Torsadez le cordon d alimentation de votre t l viseur aux c bles d entr e se situant entre la source 24 V et l onduleur 5 Ajoutez un ou plusieurs filtres antiparasites au cordon d alimentation de votre t l viseur Ces filtres sont vendus dans la plupart des centres sp cialis s en lectronique NOTE Certains appareils audio bon march produisent un bourdonnement lorsqu ils sont aliment s par un onduleur Cette situation survient parce que leur bloc d alimentation ne poss de pas les composantes ad quates pour filtrer la sortie sinusoidale modifi e de l onduleur La solu tion consiste utiliser un appareil audio muni d un bloc d alimentation de meilleure qualit page 21 SOURCE D ALIMENTATION M me si elles peuvent alimenter un onduleur pendant 30 60 minutes sans que le moteur tourne les batteries d automobiles et de bateaux ne sont pas concues pour tre soumises des d charges pouss es successives Ainsi lorsque vous utilisez la batterie comme source d nergie nous vous recommandons de d marrer le moteur de votre bateau ou de votre automobile et de le laisser rouler pendant au moins 10 minutes toutes les he
79. anding Test Voltage Volts ACDC Contact Retention Force Itf 2 Pole Housing amp 50 amp Contacts 8313 Gay m 133 631921 Gay 8102 5333 833121 Rad 133 6331152 Rad 1012 5333 833123 Black m 133 833154 Black 1012 5333 633 125 Elus H 133 8331158 Elus 1012 5333 633157 6 133 633158 Yellow 102 5333 8331159 Gman 133 6331610 1012 5333 Grange 133 8331212 Orange 1012 5333 L law datant or HD high datant Nata For additional calis please contact FEATURES Mechanical keyed housings Prevents accidental mating of components operating at different voltage levels Single piece housing and unitized construction Provides industrial quality and durability Genderless design Makes assembly quick and easy and reduces number of parts stocked PRODUCT SPECIFICATIONS Connector Model Lifa No load Contact Discomact Cydas b Under Load Hot Plug 250 cycles 120 i 0816 13 30 13 Avg Connection Disconnect bf Operating Range 200 Flammability Rating of Housing Material UL Ranked Er 55 C langes wie or sca Connor Rr higher temperatus rated connector I iy ite Camden Senders Ariana s cried ORDERING INFORMATION Housings Only 50 amp contacts continued Part Wire Number Description Number Dasc piion sg mm TTE 26561 Reel silver HD 8878 13384 8001
80. ang wiring box mounted in the horizontal position as opposed to the typical vertical position of a light switch can be used for the cable entry By bending the wiring at a 90 degree angle just after the connector no wiring will be visible The RS 232 port for the PC computer is accessible from the bottom of the MATE when it is wall mounted It also can be removed from the wall for connection of the serial cable To install the MATE unsnap the cover from the back of the MATE There are four holes in this plate for mounting screws After installing the mounting plate on the wall connect the cable to the jack on the back of the circuit board Snap the MATE onto the mounting plate and push any excess cable back into the wall 2 0 Basic Operation 2 1 Power Up A soon as the MATE cable is plugged into a powered OutBack product the MATE will power up and display several information screens After a greeting and copyright screen appears the next screen displayed has the MATE Code and Screen Revisions see below Version The MATE s operation and features are dictated by the code version The serial Code number displayed matches the bar coded sticker on the MATE s main PCB This can be viewed by removing the MATE s back cover The Screen EE version refers to the Serial XXXXXXXX menu system currently loaded in the MATE All of the version and serial numbers Screen EE b bb should be referred to when contacting OutBack with MATE questions
81. are visible on line 3 Figure 22 Miscellaneous Screen 1 Press NEXT to Continue to the Force Bulk Float Screen GT FX GT The MX60 has thousands of lines of code Each MPPT operation is called a State This GridTie value sent from the FX inverter through the MATE for GridTie control communications An X to the right means that an FX is in GridTie mode and is sending control information to MX60s See Optimization menu MPPT MODE non number is useful for troubleshooting and may be asked for when calling the factory GT PWM 6 The duty cycle of the buck converter At 5096 the PV terminals would be twice battery voltage ChgT The minute counter for the Absorption cycle It counts up from the minimum absorb time normally 000 while in the Bulk cycle and then counts down in minutes from a maximum Absorption cycle time This allows the MX60 to enter the Float stage sooner when the controller starts the charging process with a full battery The Absorb stage can sometimes be abbreviated and end sooner by setting the Absorb ending Amps to a value other than 00 Amps see the MISC 3 screen mpComp Battery temperature compensated absorb and float set points The set points will rise when the battery is cold and will be lowered when the battery is hot If no external battery temperature sensor is plugged in these numbers will equal those found in the charger settings screen Allows manual wakeup when the MX60 has started
82. art Adjustable from 0 minutes never minisweep to every 15 minutes Press MIN or MIN to change time interval minutes settings Minisweeps are different than the initial wakeup sweep The initial wakeup sweep will take the PV input or whatever is connected to the MX60 input terminals and drag it sweep it it all the way down to either the battery voltage if Mpp Range is set to FUL or it will sweep the input down to 1 2 of the Voc if set for 1 2 minimum Mpp Range Limit see Optimization Mpp Range Limit Voc The initial wakeup sweep looks at the entire V I curve of the input device and sets the initial operating point The minisweep looks around that point but if the output current continues to rise during the minisweep the MX60 will keep going until the output starts dropping in current and therefore output power The sweep and MPPT algorithm of the MX60 also works very well at finding the Max Power Point of partially shaded PV arrays which is found in a lot if not most installed systems The present Vbatt Adds or meter reading is subtracts an displayed here for offset to the convenience MX60 output volt meter Figure 29 Vbatt Calibration Offset Vbatt Calibration Output Battery Voltage display Offset Adjusts the battery voltage reading and battery voltage feedback of the MX60 Adjustable between plus gt volt and minus volt this setting is used to improve the accuracy of the MX60 s battery voltage readings For
83. ave any data that has been changed into non volatile memory Pressing EXIT from the Menu screen will bring you back to the home STATUS screen again Charger Setup Press EXIT to save the new settings amp return to the Status Screen Pressing gt Selects which parameter you are going to Increase or Decrease Figure 8 Charger Set up Screen The charger parameters are automatically set to defaults when the nominal battery system voltage is set and can be user modified The default ABSORB and FLOAT Voltage set points are based on typical lead acid battery systems The default charger current limit is 60 Amps and can be changed for circuit breaker or wire size limitations and is adjustable to 70 Amps for those of you that actually read this manual The words Absorb Volts Bulk Volts or Bulk termination Volts are synonymous here The Bulk cycle reaches the Absorb voltage set point and continues the Absorb stage at that voltage If the manufacturer of the batteries you are using recommends different ABSORB and FLOAT Volts set points you can change the set points using the Charger Set Up Screen shown in Figure 8 The actual target voltages will be different if a battery temperature sensor is installed and those values can be viewed in the miscellaneous screen next to the Tmp Comp heading Pressing selects which parameter you are going to increase or decrease The presently selected parameter will have an asterisk to the left o
84. ce d alimentation Ne tentez pas de modifier ou d allonger le cordon d alimentation de votre onduleur Lors du branchement de l onduleur une source d alimentation assurez vous que l onduleur est loign de toute source de vapeur ou de gaz inflammables e Assurez vous que la consommation de l appareil que vous souhaitez alimenter avec l ondu leur est compatible et n exc de pas 3500 watts Lorsque vous tentez d utiliser un chargeur de batterie v rifiez la temp rature pendant approximativement 10 minutes Si le chargeur de batterie est anormalement chaud d bran chez le imm diatement de l onduleur Utilisez exclusivement un fusible similaire de 40 amp res Lorsque vous utilisez la batterie comme source d nergie nous vous recommandons de d marrer le moteur de votre bateau ou de votre automobile et de le laisser rouler pendant au moins 10 minutes tous les 30 60 minutes pour la recharger Si une alarme se fait entendre de fa on continue ou si l onduleur s teint automatiquement teignez imm diatement l onduleur N allumez pas l onduleur tant que le probl me n a pas t identifi et r gl e D branchez l onduleur lorsque vous l utilisez pas afin d viter de d charger la batterie compl tement N exposez jamais l onduleur la pluie et l humidit e vitez de placer l onduleur pr s d une source de chaleur ou sous la lumi re directe du soleil e Assurez vous de garder un espace d a
85. closure Rating Enclosure Security Output Terminals Number of separate circuits Number of 150VDC breakers Number of 600VDC fuse holders Input Terminal Dimensions Unit H x W x D Shipping H x W x L Weight Unit Shipping FLEXware PV8 9 2 15 2 1 EKO e 1 2 EKO 8 PLACES 3 8 EKO 2 Places Cut Back Power Systems www outbackpower com European Office C Castell 17 08830 Sant Boi de Llobregat BARCELONA Espa a Phone 34 93 654 9568 FWPV 8 Powder coated aluminum with stainless steel hardware Vertical wall mount pole mount or sloped roof mount to 14 degrees incline 3 in 12 roof pitch Outdoor Rainproof UL Type 3R Padlock hole in chassis and cover for up to 3 8 inch pad lock 14 2 0 AWG 2 08 67 43 mm Two box lug terminals included One Circuit up to 8 up to 6 150VDC Breakers 14 6 AWG 2 08 13 3 mm 600VDC Fuse 14 10 AWG 2 08 5 26 mm 15 2x 9 2 x 3 9 38 7 x 23 3 x 9 9 cm 4 3 x 9 5 x 19 10 9 x 24 1 x 48 3 cm 4 4 Ibs 2 0 kg 5 5 bs 2 5 kg FWPV 12 Powder coated aluminum with stainless steel hardware Vertical wall mount pole mount or sloped roof mount to 14 degrees incline 3 in 12 roof pitch Outdoor Rainproof UL Type 3R Padlock hole in chassis and cover for up to 3 8 inch pad lock 14 2 0 AWG 2 08 67 43 mm Four box lug terminals included One or Two Circuits up to 12 two groups of six
86. ctement person nelle Les dommages caus s par un accident un emploi abusif des r parations effectu es par l uti lisateur le sable ou l eau ne sont pas couverts par cette garantie qui est seulement valable dans un centre de service PowerBright Tous les frais postaux ou de transport y compris l assurance sont la charge du propri taire Toutes les autres r clamations de quelque nature qu elles soient ne sont pas couvertes Cette garantie est valable seulement au Canada et aux Etats Unis page 29 5 30 5 31 PowerBright ER ONDULEUR DE COURANT www PowerBright com TOLL FREE 1 866 295 6775 110 VOLT MADE IN CHINA 40 Amp 277 VAC 50 60 HZ single pole 0 5 13 mm wide The only information available 15 the model number and the manufacturer s website Model number OBB 40 277V AC DIN www outbackpower com products integration_hardware breakers 20 Amp 277 VAC 50 60 HZ single pole 0 5 13 mm wide The only information available 15 the model number and the manufacturer s website Model number OBB 20 277V AC DIN www outbackpower com products integration_hardware breakers m Ge Z com igi Print Window UMPBIZ 786 7249 CLOSE WIMDOW Model Name Run dry 24vdc Operating Maintenance Manual Specifications View list below Description Jabsco pump For general purpose p
87. cutoff Snoozes if the initial sweep did not reach the Low Cutoff current Useful in all modes but especially when the panel voltage is very close to the battery system voltage such as a 12 Volt battery and 12 volt array This is the default snooze Disabled No snoozing will occur The MX60 may sleep and wakeup many times at dawn and dusk Figure 26 Park Mpp Park Mpp Picks the PV panel working voltage for U Pick MPPT mode and other conditions where the MX60 operates at a fixed percentage of the last measured Open Circuit Voltage This is not normally a critical exact value An MPP of 77 of Voc is typically very close to the maximum power point of most panels 21 Typical PV Limit settings are 1 2 and 90 Figure 27 Mpp Range Limit adjustment Mpp Range Limit Voc Auto Sweep mode only These settings adjust the upper and lower allowable Max Power Point limits of the input range PV usually and are expressed as a percentage of the Open Circuit voltage Voc If a PV array has multiple power point humps then adjusting these setting will help keep the power point within sane MPP panel voltage limits A solar panel normally has a Maximum Power Point voltage greater than 1 2 of its Voc but less than 90 of Voc If a mini sweep finds a Maximum Power Point voltage greater than the max voltage or ess than the min voltage 1 2 or Ful the MX60 will revert to the Park Mpp instead see park above 9096
88. d OutBack Power Systems will issue a Return Material Authorization RMA Number Mark the outside of the package with the RMA number and include a copy of the purchase invoice in the package You must ship the products back to OutBack Power Systems in their original or equivalent packaging prepay shipping charges and insure the shipment or accept the risk of loss or damage during shipment OutBack Power Systems will ship the repaired or replacement products to you freight prepaid if you use an address in the continental United States where applicable Shipments to other locations will be made freight collect 33 REGISTER YOUR PRODUCTS Your purchase of an OutBack Power Systems product is an important investment Registering your products will help us maintain the standard of excellence you expect from us in terms of performance quality and reliability Please take a moment to register and provide us with some important information Name Address City State Zip Code Country Telephone Number E mail Sold by Installer Purchase Date Model Number MX60 Serial Number Check all that apply ___ Off Grid Installation ___ Grid Tie Installation _ _ Residential Installation ____ Commercial Installation This registration form can be removed from the MX60 Manual folded and mailed using the address on the reverse side EXTENDED WARRANTYAPPLICATION OutBack Power Systems offers an optional three year extension to the
89. d FLEXware PV12 accommodates the overcurrent protection requirements of your application From 150VDC breakers for low voltage PV systems to 600VDC fuse holders for high voltage PV systems the FLEXware PV Combiner series handles it all Designed to survive in outdoor environments the rainproof UL type 3R powder coated aluminum chassis can be mounted on a wall sloped roof or pole The unique angled negative terminal bus bar design makes wiring fast and easy without the larger output conductors blocking access to the smaller input terminals Dual output lug terminals are included for up to 2 0 AWG conductors The tinted flame retardant polycarbonate deadfront panel creates a clean appearance while preventing accidental contact with the live terminals and is easily removable during installation The FLEXware PV Combiner makes it easy to take your installation to the next level Cat Back Power Systems M s Outdoor Rain Resistant Aluminum Enclosure Optimized Wire Routing For Easy Installation Tinted Flame Retardant Polycarbonate Deadfront Panel Generous Wiring Conduit Knockouts Wall Roof or Pole Mountable Accommodates dual 2 0 AWG output wiring Accommodates 150VDC DC Breakers or 600 VDC Fuses Main Office 19009 62nd Avenue Arlington WA 98223 USA Phone 360 435 6030 Fax 360 435 6019 FLEXware PV Specifications Enclosure Material Mounting Options En
90. ditional OutBack inverters controllers or other future OutBack devices such as the OutBack Smart Shunt can be plugged into any port Multiple 5 non stacked Multiple FX inverters chargers can be plugged into any port as long as at least one FX is plugged into Port 1 Other OutBack devices can be plugged into any of the unused ports Multiple MX60 controllers Multiple MX60 MPPT charge controllers can be plugged into any port as long as at least one is plugged into Port 1 Other OutBack devices can be plugged into any unused ports Single parallel phase stacked When connecting a series parallel stacked inverter charger system to a HUB the FX inverter charger that is to be the master must be plugged into Port 1 For clarity any additional FXs should occupy the adjacent Ports Other OutBack devices can be plugged into any of the unused ports Some PC monitoring software requires that 120 240 VAC series stacked or series parallel stacked FX inverter charger systems be wired with all LEG 1 L1 phased FXs as odd numbered Ports and all LEG 2 L2 phased FXs as even numbered Ports This arrangement also makes programming of the power save level settings of the slave FXs more intuitive Three phase FX stacking When connecting a three phase stacked system the FX inverter charger that is to be the master Phase A must be plugged into Port 1 The phase B slave must be connected to Port 2 and the phase C slave must be connected to Port 3 The
91. e charging and a MATE is connected check this setting Reference paper A Simplified Maximal Power Controller For Terrestrial Photovoltaic Arrays J J Schoeman and J D Van Wyk PESC 0275 9306 82 0000 0361 1982 IEEE 24 Figure 32 Max Absorb Time Absorb Time Limits and Charge Timer sets the minimum and maximum amount of time the MX60 is allowed to stay in the Absorb charge stage MAXimum is adjustable from 1 to 4 hours MINimum Absorb time is adjustable from 0 minutes up to the maximum absorb time limit minus 10 minutes For example if maximum Absorb time is set for 2 hours then the minimum Absorb time could be adjusted up to 110 minutes When a Bulk charge cycle starts first thing in the morning the charge timer see ChgT miscellaneous 1 screen will be preset with the minimum Absorb time limit usually 000 As the MX60 is Bulking MPPTing and trying to get the battery voltage up to the Bulk termination voltage the Absorb voltage this counter will be counting UP in minutes When the timer reaches the Maximum absorb time it will stop there The charger will continue to put current into the battery and when the Absorb voltage is reached it will start to count down towards zero When the charge time reaches zero then the MX60 will go to the float stage At this time the MX60 status display will show Bat Full battery Full until the battery voltage drops below the float voltage set point Then the status display will show F
92. e enabling GRID USE mode The GRID USE settings can be accessed by using the DOWN button DOWN ADV OFF ON WEEKDAY GRID USE START This setting is the time during the week Mon FRI ADV MATE GRIDUSE that a USE will be issued to an FX allowing the FX to connect to the AC input source weekday 12 00A lt gt The time displayed is the current setting To change the time press lt CHANGE griduse start DOWN ADV CHANGE WEEKDAY GRDUSE START Using the lt INC gt and lt DEC gt buttons set the hour to the desired time Then press Adj hour 12 00A lt DOWN gt DOWN INC DEC WEEKDAY GRDUSE START Using the INC and DEC buttons set the minutes to the desired time Then press Adj min 12 00A DONE INC DEC DONE WEEKDAY GRID USE STOP This setting is the time during the week Mon FRI that ADV MATE GRIDUSE a DROP will be issued to an FX forcing FX to disconnect from the AC input source The weekday 12 00A time displayed is the current setting To change the time press lt CHANGE gt eriduse stop DOWN ADV CHANGE mE ADV MATE GRIDUSE WEEKEND GRID USE START This setting is the time during the weekend Sat amp Sun weekend 12 00A that a USE will be issued to an FX allowing the FX to connect to the AC input source The time displayed is the current setting To change the time press CHANGE DOWN ADV CHANGE 2 ADV MATE GRIDUSE WEEKEND GRID USE STOP This setting is the time duri
93. e no more than 50 feet long If the green Led blinks when you first turn the inverter ON this indicates that there is a short circuit within the power supply Turn the inverter OFF Remove the 24 volt plug from the ciga rette lighter socket firmly reinsert the plug and then turn the inverter ON again Or if you are using the cables connected to a 24 volt power source try removing and reconnecting the clamps If this does not remedy the problem try using a different 24 volt power source BLOWN AUTOMOTIVE FUSES Depending on the make and model of your automobile running the power inverter near full capacity from your cigarette light port many result in a blown automotive cigarette lighter fuse This fuse will need to be replaced with the same size fuse Please note that a blown automotive fuse will not cause damage to your car wiring To avoid blowing an automotive fuse in this situation do not operate the power inverter at peak over 150 watt wattage for extended periods of time from your cigarette lighter of 24 volt power port page 6 BLOWN POWER INVERTER FUSES Your power inverter is equipped with a 40 amp spade type fuse With reasonable care it should not be necessary to replace this fuse Most blown fuses are the result of reverse polarity or a short circuit within the appliance or equipment being operated If the fuse happens to blow disconnect the appliance or equipment immediately find the source of the problem repair it and
94. ed PROPRIETARY AND CONFIDENTIAL SIZE DWG NO REV research THE INFORMATION CONTAINED IN THIS gt DRAWING IS THE SOLE PROPERTY OF center 22 FIU ARC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN FLORIDA INTERNATIONAL UNIVERSITY PERMISSION OF FIU ARC IS PROHIBITED SCALE NTS SHEET 2 OF 7 7 6 5 4 3 2 1 M2 1 Slotted Aluminum Framing 47065T23 This material was purchased from McMaster and the ordering information from the website can be seen below This particular piece was cut to 28 0 inches and was used for the six horizontal bars of the frame Aluminum Fractional T Slotted Framing System Usa this system tz bald Ifyou c structures such as these carts wor To gate when All of thi Note TI A D Ext connector Extrusic cut with E End G F T Slot They EXTRUSIONS amp ft La Each Each Each 4 ft Lg eft La 470657121 15 15 470657122 21 58 470657123 4325804 470651127 31 95 47065 71258 46 80 47065123 51 47 470657131 2747 470651132 40 08 470651133 52 67 470651134 27 47 4706517135 40 08 470651136 52 67 470651124 21 80 47065 7125 35 03 470651126 45 470657137 5494 470621138 60 96 47065181 119 69 M2 2 Slotted Aluminum Framing 47065T23 This material was purchased from McMaster and the ordering information from the website can be seen below This particular piece was cut to 36 0 inches and was used for the four outer horizontal bars of the frame Aluminum F
95. el 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 11 2 3 5 Advanced Screens cont The Advanced menus allow the user to set most of the initial system setpoints for the FX MX and MATE After entering the password choose the product you would like to change the Advanced settings for The FX Advanced menus have categories like INV Inverter setup CHGR Charger setpoints GRID Grid input setpoints e GEN Generator input setpoints AUX FX Aux output settings STACK FX stacking setup SELL Grid Tie setup CAL FX meter calibrations NOTE Not all Advanced menu screens applicable to every model FX An example would non Grid Tie FX may not display grid tie parameters or allow their adjustment The MX Advanced menus only allow for the setup and control of the MX60s AUX output The Mate Advanced menus contain the settings for HBX High battery transfer GRIDUSE Time of day grid usage e AGS Advanced generator starting These advanced settings are covered in section 4 0 Mate Control Modes MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 12 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 2 4 Using the MATE with A HUB 4 or HUB 10 can be used to connect multiple OutBack products to the MATE A HUB 10 communication manager allows a single MATE to control and monitor a maximu
96. ement indiqu e en watts ou en amp res sur la plupart des appareils Si cette information n est pas indiqu e v rifiez la notice d utilisation ou contactez le manufacturier pour vous assurer que votre appareil est compatible avec une onde sinusoidale modifi e Pour calculer la consommation de courant d un appareil en watts utilisez l quation suivante Intensit de courant en amp res X 110 tension CA WATTS Cette formule fournit la charge nominale continue approximative requise par l appareil Pour d terminer la puissance de surtension approximative requise par l appareil que vous souhaitez alimenter utilisez la formule suivante watts x 2 puissance de surtension En g n ral le r sultat obtenu par cette formule vous indiquera si votre onduleur est assez puissant pour alimenter votre appareil Pour d terminer si votre onduleur est assez puissant pour alimenter un appareil en particulier vous pouvez aussi effectuer un test Les onduleurs sont concus pour s teindre automatiquement en cas de surcharge Cette protection vite de causer un dommage l onduleur en cas de surcharge Si un appareil de 3500 watts ne fonctionne pas correctement lorsque branch un ondu leur allumez teignez et rallumez rapidement l onduleur Si cette proc dure se r v le infructueuse il y a de fortes chances que votre onduleur ne soit pas assez puissant pour alimenter l appareil en question page 17 RENSEIGNEMENTS IMPORTANTS Cet
97. entendre teignez l interrup teur de l onduleur d terminez et r glez la source du probl me CONSIGNES DE S CURIT Pour une performance optimale l onduleur doit tre pos sur une surface plane Gardez l onduleur au sec N exposez jamais l onduleur l eau ou l humidit N UTILISEZ PAS l onduleur si vous l onduleur ou l appareil aliment par l onduleur tes en contact avec une surface mouill e L eau et plusieurs autres liquides sont conducteur d lectricit et peuvent occasionner des blessures s v res ou la mort vitez de placer l onduleur pr s des sources de chaleur Ne laissez pas l onduleur dans le compartiment gants de votre v hicule Entreposez l onduleur dans un endroit sec et frais Ne placez pas l onduleur directement sous les rayons du soleil e La temp rature id ale d utilisation de l onduleur varie entre 50 et 80 F Afin de r partir ad quatement la chaleur g n r e par l onduleur lorsqu il fonctionne assu rez vous de garder un espace d air de quelques pouces tout autour Pendant l utilisation gardez l onduleur loign des mati res inflammables Ne placez pas l onduleur dans des endroits il pourrait y avoir une accumulation de vapeur ou de gaz explosifs page 23 PRINCIPE DE FONCTIONNEMENT DE LONDULEUR L onduleur PowerBright convertit le courant continu d une batterie 24 V en courant alternatif de 110 V en 2 tapes La premi re ta
98. enu DOWN STATUS PORT UP TOP STATUS STATUS MX METER P00 charger W watts DOWN UP TOP PORT Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 62 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 27 SETUP MENU FX SEARCH O04 42P SUM STATUS SETUP ADV choose product FX MATE SETUP FX choose category SRCH INPUT SETUP FX SEARCH P00 search 0 sensitivity DOWN INC DEC PORT SETUP FX SEARCH P00 search 2 cycles pulse length DONN INC DEC PORT SETUP FX SEARCH P00 search 30 cycles pulse spacing DOWN INC DEC PORT SETUP FX SEARCH search setup completed TOP SETUP MAIN INPUT SUM STATUS SETUP ADV choose product FX SETUP FX choose category SRCH INPUT SETUP FX INPUT P00 ac transfer GRID control DOWN GRID GEN PORT SETUP FX INPUT P00 60 limit DOWN INC DEC PORT SETUP FX INPUT P00 ac2 gen 30 aac limit DOWN INC DFC PORT SETUP FX INPUT input setup completed TOP SETUP MAIN SETUP MENU MATE MAIN MENU SHORTCUT Pressing the left two keys on the MATE at the same time from anywhere in the menu system takes you to the MAIN menu MATE 6 54 42P SUM STATUS SETUP ADV choose product FX MATE SETUP MATE PAGE1 choose category CLOCK CNT GLOW PAGE2 SETUP MATE BAGEZ2
99. er 3500W Surge Capability Power 7000W No Load Current Draw Rating lt 0 18A Waveform Modified Sine Wave Input Voltage Range 20 30 VDC AC Receptacles 110VAC 3 prong grounded Fuse 40 amp spade type POWER CORD SPECIFICATION Gauge Type Amount AWG 12 Parallel wire 2P Black Red With Battery Clamp 1pcs 12 2C Black Wth Cigarette 1pcs page 14 Your PowerBright equipment is guaranteed against any manufacturing defects for one full year from date of purchase This warranty card is issued only at the time of original purchase it is non transferable Damage caused by accident misuse do it yourself repairs sand or water is not covered by this warranty witch is only valid at a PowerBright facility All mail or transportation costs including insurance are at the expense of the owner All other claims of any nature are not covered This warranty card is valid only in USA and Canada page 15 INTRODUCTION Cet onduleur PowerBright a t concu pour vous offrir des ann es d utilisation s re et fiable Veuillez lire attentivement cette notice avant d utiliser votre appareil afin de vous familiariser avec ses caract ristiques et en optimiser les capacit s Conservez cette notice pour pouvoir y r f rer au besoin PROPOS DES ONDULEURS PowerBright R volutionnant le domaine des onduleurs portatifs PowerBright a cr une toute nouvelle ligne d
100. erter stay off when AC is disconnected When an OutBack HUB is employed the CHARGER CONTROL only effects the Master FX connected to PORT 1 The Master then echoes the command to all of its slaves OFF Disables all charger functions in the FX AUTO Enables automatic battery charging when an AC input source is connected OK Returns to the point in the menu system where you entered the CHARGER CONTROL screen Pressing the AC IN key a fourth time brings up the CHARGER MODE CONTROL screen This screen allows the MATE to issue system wide global charger commands Both OutBack MX and FX products will respond to global charger commands Pressing BULK brings up the BULK CONTROL screen it will allow the user to start and or stop a bulk charge cycle manually by pressing START or STOP respectively Pressing EQ brings up the EQUALIZE CONTROL screen When the START has been selected two informational screen are displayed The user then must answer YES before equalize charging cycle is allowed to begin Once the equalizing process has started you can stop it at anytime by selecting STOP from this same control screen 1 NOTE For a global charger command to work all of the OutBack products must be connected to a HUB The Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 CHARGER MODE CONTROL effects both FX inverters and MX60 char
101. ery Disconnect main screen 14 Figure 14 Low Battery Disconnect Volts Setup Figure 15 Low Battery Disconnect delay time LBD Disconnect Reconnect Voltage Figure 14 shows the Low Battery Disconnect VOLT setup screen Pressing button 4 will toggle between the Reconnect ReCon screen and the Disconnect DisV voltage screens In this example the Aux output will go active when the battery voltage goes below 13 6 Volts for 14 seconds and it will DeActivate when the battery voltage goes above the ReConnect Voltage setpoint after the timer has counted back to zero LBD Delay Time Figure 15 shows the Delay Timer setup screen Assuming that the Aux output was nactive because the battery voltage was above the Reconnect voltage when the battery voltage falls below the Disconnect voltage setpoint the Delay Timer will count up to the delay time setpoint in seconds and as soon as that time is reached the Aux output will go Active and presumably turn off a load When the battery voltage rises above the Reconnect voltage setpoint the Timer will count down again towards zero and when it reaches zero the Aux output will go Inactive turning the load back on again If instead you would rather that the Aux output emits zero 0 volts when you want the loads to disconnect and 12 volts when they are connected the Optimization setup menu will allow you to reverse this relationship by changing the Aux output polarity to Active Low instead of Acti
102. es and to provide a clean looking installation This solid black cover unsnaps with a screw driver gently prying in the provided slots Three phase stacking only The OutBack HUB is shipped from the factory setup for series 120 240 VAC split phase and or parallel 120 VAC or 230 VAC single phase stacking If three phase stacking is desired the cover must be removed and a jumper position changed The procedure for this is as follows 1 Remove the black snap on wiring cover and all cables plugged into the HUB Label the cable if you think you might confuse them 2 Remove the four philips head screws from the bottom of the HUB Figure 1 See Figure 1 3 Remove bottom cover and remove the four philips head screws holding the green PCB to the upper cover See Figure 2 4 Move the plug in jumper from the series parallel location to the three phase location See Figures 3 amp 4 Figure 2 5 Replace PCB and bottom cover Figure 3 Figure 4 Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA Page 4 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019 MOUNTING The OutBack HUB can be wall mounted in any orientation also the OutBack PS2AC has mounting holes for the HUB incorporated in to it Typical Wall Mount PS2AC Mounting y w lt Knockouts T When mounting to an OutBack PS2AC
103. es an opto isolated RS232 port for connection to a PC computer for data logging and system monitoring A built in Auxiliary Output Control System can be used to control a secondary control circuit relay or contactor It can be used to control a diversion load turn off loads when a low battery condition occurs or other functions IMPORTANT SAFETY INSTRUCTIONS A SAVE THESE INSTRUCTIONS This manual contains important instructions for the MX60 Charge Controller that shall be followed during installation and maintenance of the charge controller B Torque the terminal block and ground terminals to 30 inch pounds 4Nm C Use a minimum of 6AWG copper conductors only suitable for a minimum of 75 degrees C The terminal block and ground terminal will accept up to 2 AWG conductors D This symbol is used to identify chassis ground _ _ E This charge controller is intended to charge lead acid battery systems sealed or vented with nominal voltages of 12 24 32 36 48 54 or 60 volts DC For other battery chemistries contact the battery manufacturer for specific charge control settings and methodologies F The MX60 PV MPPT Charge Controller is for indoor use only INSTALLATION The MX60 is designed to be mounted in a variety of ways One of the more common methods of mounting is on an OutBack charge controller bracket CCB attached to an OutBack PSDC or PS2DC enclosure Each MX60 comes with three 10 stainless steel sheet metal screws f
104. eur OFF 0 La diode verte pourrait clignoter bri vement et une alarme pourrait se faire entendre momentan ment Tout est normal Assurez vous que l appareil que vous souhaitez utiliser est teint Branchez l appareil dans l une des deux prises situ sur le panneau avant de l onduleur Allumez l interrupteur de l onduleur Allumez ensuite votre appareil NOTE Une alarme pourrait se faire entendre momentan ment lors de la mise en marche de l ondu leur ou lorsque l onduleur est branch ou d branch de la source 24 V L utilisation d une rallonge lectrique entre l appareil et l onduleur ne diminue pas significa tivement l intensit du courant g n r par l onduleur Pour de meilleurs r sultats la rallonge lectrique ne devrait pas d passer 50 pieds Si la diode verte clignote lors de la mise en marche de l onduleur cela signifie qu il y a un court circuit au niveau de l alimentation teignez l onduleur Retirez le raccord pour allume cigarette de l allume cigarette r ins rez le fermement et rallumez l onduleur Si vous utili sez des c bles branch s une autre source d alimentation 24 V retirez et rebranchez les pinces Si ca ne r gle pas le probl me tentez d utiliser une autre source 24 V LE FUSIBLE DE L ALLUME CIGARETTE A SAUTE L utilisation pleine capacit d un onduleur branch un allume cigarette peut faire sauter le fusible de l allume cigarette Remplacez simplement ce fusible pa
105. f Measurement Pipe to Pipe Connection Material Maximum Pressure Note Color Temperature Range Specifications Met ASTM Specification NSF Specification WARNING Page of 1 6 48 Each 1 Standard Tee 80 Inch NPT x NPT PVC Not rated for maximum pressure Dark Gray Up to 140 F American Society for Testing and Materials ASTM National Sanitation Foundation NSF ASTM D2464 ASTM D2467 NSF 61 Never use plastic pipe fittings with compressed air or gas McMaster Carr Supply Company All rights reserved http www mcmaster com param asp PSearch2 asp reqTyp parametric amp act PSearchStd 8 29 2008 Plastic Pipe Fittings and Pipe Plastic Pipe Fittings and Pipe McMASTER CARR http www mcmaster com param asp PSearch 2 asp req Typ parametric amp act PSearchStd Part Number 4596K407 Pipe Size Shape Bushing Type Schedule System of Measurement Pipe to Pipe Connection Material Maximum Pressure Note Color Temperature Range Specifications Met ASTM Specification NSF Specification WARNING Page of 1 4 61 Each 1 reduced to 1 4 Bushing Reducing Hex Bushing Male x Female 80 Inch NPT x NPT PVC Not rated for maximum pressure Dark Gray Up to 140 F American Society for Testing and Materials ASTM National Sanitation Foundation NSF ASTM D2464 ASTM D2467 NSF 61 Never use plastic pipe fittings with compressed air or gas McMaster Carr Supply Company All
106. f it You may need to re enter the password to change these settings 12 Aux Output The On and Off indicator shows the present state of the Aux terminals On indicates 12V DC is present at the terminals Press NEXT to select another Aux function Figure 9 Auxilliary Output Set up Screen Aux Output The user can set the function for this secondary control circuit The choices are Manual Disabled Diversion Low Battery Disconnect Remote Vent Fan PV Trigger Night Light and Float stage or Current into the battery The terminals marked AUX supply 12 VDC nominal at 200 milliamp max output current to drive a small relay coil 12V LED indicator piezo buzzer or a solid state relay The Optimization menu allows you to change the Aux Output from Active High default to Active Low which inverts the Aux Output terminals and supplies 12V when the function is inactive instead of O volts For example the Active Low option could turn Low Battery Disconnect mode into a Diversion function In either case Active High or Active Low On on the LCD means that 12 volts is present at the Aux terminals and Off means 0 volts is present at the Aux terminals Disabled The Aux output terminals have no output if in Active High mode or 12V if Active Low Manual Activates or Inactivates the Aux output manually from the MX60 keypad Press ON or OFF to Activate or De Activate the Aux output Diversion Used when a wind or hyd
107. f power per FX Buying inverter connected ex With 2 FXs each segment would represent 1000 Watts Battery 25 6V The DC lt gt AC bar graph represents the amount of power conversion happening in the DC lt gt AC gt gt gt 1 5kw system It could be either the FX s inverting and supplying AC power to the loads or the FX s charging the batteries with an AC input source There is also a numerical read out in kilowatts in the upper right hand corner The AC LOAD bar graph shows the amount of power that the FX is sending out its AC AC Load 354555 OUTPUT to power loads This bar graph should equal the DC lt gt AC bar graph when all the 5 in a system are inverting and will equal pass thru loads when all the 5 are connected to an AC source The next bar graph denotes the power coming in or going out of the AC input terminals of Buying the FX Its label can be Buying when the AC input source is providing power to the FX ibd and loads or Selling when the FX is exporting excess battery capacity back to the Grid Battery 26 5V The last line is for displaying battery voltage If the MATE has one or more MX60 MPPT charge controllers attached to it an MX MX CHARGER 1 kw summary screen will be displayed Each arrow displayed on the MX summary screen is equal to 500 watts per MX ex With 3 MXs each arrow would represent 1500 watts gt gt gt Battery 25 6
108. from popping up automatically it can still be accessed the SUM button on the Main screen Summary control BACK TYPE TIME TIME brings up a delay setting for how long it takes for a summary screen to be displayed Information on the summary screens is covered in section 2 3 2 Summary Screens 3 4 Communications Options COMM deals with MATE communication options Pressing COMM brings up several options that can be changed SETUP MATE COMM lt REPOLL gt forces the MATE to rediscover all the OutBack devices it is Choose category connected to This is used any time an OutBack devices is moved or added to a HUB BACK REPOLL PC DEBUG PC will enable or disable the 85232 communications port of the MATE This setting must be enabled if you use any third party logging or control software DEBUG allows communications errors involving the OutBack HUB to be SETUP MATE COMM tracked Comm errors On the DEBUG screen first press lt RSET gt to reset the error counting display then press VIEW to bring up a list of HUB ports with a count of communications errors for each port BACK VIEW RSET In the example to the right Port 4 has a large number of errors detected 04 025 means Port 4 showing 25 errors Pressing any key will take you to the SETUP MATE COMM screen which will allow the error counts to be reset using the lt RSET gt button The DEBUG screen can be redisplayed by using the VIEW button
109. g 01584 2305 USA 970 422 3600 F 378 822 3 00 F 353 0 25 32236 EUROPE Rathealy Road Fermoy Cork Ireland T 353 0 25 32277 ASIA PACIFIC IDEAL Anderson Asia Pacific Ltd Unit 922 928 Toosail Plaza 11 On Sum Street Shatin N T Hong Kong T 852 2636 0536 D5 S8E350 REW F 352 2635 3036 CHINA IDEAL Anderson Technologies Shenzhen Lid Glock Ad W Ind Par Songgang Baoan District Shenzhen PR China 51810 T 86 755 2768 2118 F 86 755 2768 2218 TAIWAN IDEAL Anderson Asia Lid Taiwan Branch 4F 2 No 116 Dadun 208 St Situn Cisinet Taichung City 407 Taiwan ROC T 886 4 2310 6451 886 4 2310 56480 www andersonpower com 60 Amp 150 VDC and 120 VAC 1 4 stud terminals The only information available 15 the model number and the manufacturer s website Model number OBB 60 150VDC120VAC PNL www outbackpower com products integration_hardware breakers 175 Amp 125 VDC 3 8 stud terminals The only information available 15 the model number and the manufacturer s website Model number OBB 175 125VDC PNL www outbackpower com products integration_hardware breakers Qut Kack ower Systems MX60 PV MPPT Charge Controller INSTALLATION AND USERS MANUAL Please read this entire manual prior to installing and using the MX60 OutBack Power Systems Inc 19009 62nd Ave NE Arlington WA 98223 360 435 6030 900 0028 2 REV 5 00 Serial s 2000 and beyond Copyright 2003 2004 OutBack
110. g at 6PM a USE will be issued but since the Weekend Start and Stop times are equal the weekend use time is disabled No DROP will be issued until Mon morning at 6AM Example 2 Weekday Start 6 00 PM Weekday Stop 6 00 AM Weekend Start 4 00 PM Weekend Stop 8 00 AM Mon Thr evenings at 6PM the MATE will issue a USE command to the FX allowing the AC input source to be used Additionally every morning Mon Thr at 6AM a DROP will be issued On FRI evening at 6PM a USE will be issued The following morning is a weekend Sat so a DROP command will be issued at 8AM Sat evening at 4PM the FX will USE again until Sun morning at 8AM Sun evening at 4PM a USE time period will start ending on Mon morning at 6AM NOTE If the battery falls below the FX Low Battery Cut off voltage the FX will automatically connect to the AC input source regardless of GRID USE time of day setting NOTE Because GRID USE mode uses the DROP and USE commands it cannot be enabled at the same time as HBX mode Enabling GRID USE will automatically disable HBX mode Grid Use cont on next page Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev2 30 03 31 04 Page 17 ADV MATE GRIDUSE griduse enable Off GRID USE ENABLE This screen actually turns GRID USE mode ON or OFF Make sure that all of the GRID USE parameters are set befor
111. ge controllers This requires that the FX and MX firmware versions support this feature See section 7 0 Troubleshooting if this command fails to function User Manual MATE System Controller and Display Rev 2 30 03 31 04 Page 9 2 3 Common Screens 2 3 1 The Main Screen 12 00 30P SUM STATUS SETUP ADV After the power up screens is the Main screen It is the root or home screen to the entire menu structure If you get lost exploring the MATE s many screens press the two left soft keys simultaneously to return to the Main Screen from anywhere in the menu system Additionally most menu branches end with a soft key labeled MAIN pressing this button will return you to the Main screen 2 3 2 Summary Screens The Summary screens provided by the MATE summarize the current status of all the OutBack products connected to it Summary screens can be accessed from the Main screen by pressing the SUM button or can be set to pop up like a screen saver after a delay See section 3 8 Summary Screen Options for more setup information Any MATE button pressed while the Summary screen is being displayed returns you to the screen that was active before the summary screen was displayed DC lt gt AC O Okw If the MATE has one or more FXs connected to it an FX summary screen will be AC Load displayed It shows three bar graphs that summarize power flow in an FX system Each bar graph is made up of segments that roughly represent 500 watts o
112. he MX60 is also recommended Surge protection is required for extended warranty protection FIELD WIRING CONNECTIONS The wiring terminals for the MX60 charge controller are shown in Figure 3 There is no required connection sequence WWI Eom LI Figure 3 MX60 wiring area and wiring terminals NOTE Each MX60 will need its own PV array Do NOT parallel MX60 PV plus and minus terminals The large terminal block in the center is for left to right PV PV BAT and BAT The PV and BAT terminals are connected directly together underneath the terminal block so one minus wire may be all that is necessary to run back to the main system minus tie point The aluminum box lug terminal on the right side of the chassis is the equipment ground The equipment grounding terminal can be mounted on the outside of the enclosure if desired although normally the equipment grounding conductors will be routed in the same conduits with the input and output circuit conductors If the equipment grounding terminal is moved to the outside make sure that the star washer is re used This washer is used to penetrate through the paint thus grounding the chassis The NEC requires the use of an array disconnect and a battery disconnect The MX60 can use a 60 amp 125VDC breaker such as the OBDC60 breaker All of the large terminals should be torqued to 30 inch pounds The PV BAT terminal and equipment ground terminal will accept
113. he example to the right two FXs and two MXs 1 gt FX 22 FX 3 gt MX 4 MX are connected to the HUB 5 gt gt 7 gt 8 gt 9 10 SM STATUS FX METER PO1 While navigating the various screens and menus in the MATE the information displayed often only applies to a single device on a single Port In these cases the Port number is displayed in the upper left hand corner of the MATE screen To navigate through the Ports use the PORT button usually the left most lower button Output 120 vac Voltage DOWN UP TOP PORT Refer to the Troubleshooting section 1f any problems are encountered Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 7 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019 Adding a Device to an operating Any time an OutBack device is removed or added to a HUB or its Port is changed the MATE must re poll the system to find the locations of all the new or moved devices This is accomplished by either unplugging and re plugging the MATE from the HUB or by the following procedure O Make sure the MATE display is on its Main screen Press and hold both lower left buttons simultaneously to return to the Main page from 12 00 00P anywhere in the menus SUM STATUS SETUP ADV SETUP MATE PAGE1 Choose category O Press the SETUP button then MATE to go to the SETUP MATE screen CLOCK CNT
114. hen the battery voltage must fall to the relative voltage minus the HYST voltage value and stay below the relative voltage minus the HYST voltage before the Aux output will deactivate For example if the Float voltage temperature compensated is 13 6 Volts HYST is 1 8 volts as in the above picture and the Aux output was active due to the battery voltage going above the trip point longer than the delay time the Aux output will go inactive when the battery voltage goes below 13 6 minus 1 8 volts or below 11 8 Volts The Aux output will not de activate though until the HOLD time is reached Diversion Time The DELAY time DLY before the Aux output activates after going above the Relative voltage is adjustable from 0 to 24 seconds in 1 second intervals Pressing DLY will increment the Delay time and wrap around back to zero after reaching 24 The HOLD time adjustable from 0 1 to 25 0 seconds dictates how long the Aux output will stay active after the battery voltage has fallen below the hysteresis HYST set point Pressing increments this time and decrements back towards zero seconds Low Battery Disconnect The Aux output terminals ACTIVATE when the battery voltage drops below the low battery set point voltage for an adjustable delay time and De Activate when the battery voltage exceeds the reconnect voltage set point after the same amount of delay time The time delay is adjustable from 0 to 250 seconds Figure 13 Low Batt
115. hether AmpHours or kWh are displayed depends on the display setting in the main status screen Day 01 is yesterday Pressing DAY goes back one day and pressing DAY goes forward one day If starting on Day 01 and DAY is pressed the value from 64 days ago is presented Total Kilo Amp Hours or Kilo Watt Hours accumulates daily values and continue beyond 64 days of data There will be least significant digit data in the Totalized values that may not be displayed until enough data accumulates Today s Float time can be found in the LOG2 screens Pressing CLR takes you to the Clear Daily and Totals menu and EXIT takes you back to the main status screen 26 Pressing and holding the TOTL or DALY button will prompt you to erase those total accumulated values Figure 35 Clear Total logged values CLR TOTALS Pressing and holding TOTL for a few seconds will bring up the Are you sure Screen prompting you to clear the Total accumulated kWh and Kilo AmpHours statistical values in the MX60 Pressing and holding DALY for a few seconds will bring up the Are you sure Screen for clearing all of the Daily logged values After Yes is confirmed the values will be cleared It may take a few seconds for all 64 daily values to be cleared before the confirmation screen goes away Pressing BACK goes back to the Logging screen Sunrise shows how long ago the MX60 woke up for the first time today Buttons 3 and 4 toggle 24 25 hour save mode and Au
116. hoose category LOAD MUST PG2 START RUN ADV MATE AGS MR weekday 12 must run start time DOWN AGS CHANGE ADV MATE AGS MR weekday must run stop time DOWN UP CHANGE ADV MATE AGS MR weekend 12 must run start time DOWN UP CHANGE ADV MATE AGS MR weekend 1 must run stop time DOWN UP CHANGE ADV MATE AGS MR End of MUST RUN menu UP TOP AGS EXERCISE SUM STATUS SET DIS MARY METERS UP PLAY SETUP INV CHGR MENU choose category AC IN SEARCH LBCO LIMT PGZ ADV SETTINGS WARNING changes made could adversely effect System performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT choose product EX MX MATE MAIN Choose category AGS ADV ADV MATE AGS PG2 Choose category QUIET VOLT SETUP TIME START PG2 ADV MATE AGS Choose category LOAD MUST PG2 START RUN ADV MATE AGS Choose category PG3 EXERCISE TMRS ADV ADV MATE AGS EX Exercise start DOWN AGS INC ADV MATE AGS EX exercise 1 start time DOWN UP CHANGE ADV MATE AGS EX Exercise 15 min period DOWN AGS INC ADV MATE AGS EX End of EXERCISE menu UP TOP AGS Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 62 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 35 TIMERS TIMERS cont ADV MATE AGS TIMERS SUM STATUS SET DIS MARY METERS UP PLAY timer 0 min SETUP INV CHG
117. ion setup screen 30 Beeping noises and how to turn them off If the Mx60 is beeping and making funny noises it is most likely in Extended Play mode This is normal and occurs when the solar panels in the array are hot and their Maximum Power Point is very near to the voltage of the batteries or briefly when the initial sweep has gotten to the battery voltage If it is too noisy this feature can be disabled From the Main Menu of Menus screen press and hold EXIT and while the software version is being displayed press and hold button 3 for a couple of seconds until X is displayed Doing this again will enable Extended play again Extended play mode is meant to optimize performance in hot panel conditions and is not absolutely necessary for the MX60 to work It won t make these noises at night in a PV system if mounted near a bedroom window IF the PV array voltage is much higher than the battery voltage and beeps when the initial PV sweep meets the battery voltage you may want to reduce sweep time by going to the Optimize screen then in the SLOW menu of the Max Absorb time menu pick the sweep mode instead of Full sweep CALLING THE FACTORY FOR MX60 ASSISTANCE When calling OutBack Power for product assistance please have the following information ready if possible e MX60 Serial number and software version The software version can be viewed by exiting the Status screen to the menu screen and then exiting the menu screen back
118. ir tout autour de l onduleur pendant l utilisation e N utilisez pas l onduleur en pr sence de mat riaux de vapeur et de gaz inflammables page 25 GUIDE DE D PANNAGE PROBL ME Il n y a aucune tension de sortie Causes possibles Solutions Un mauvais contact avec les connexions de Nettoyez les connexions fond la batterie Utilisation d un mauvais type de voltm tre Utilisez un voltm tre RMS lors de la mesure de la tension de sorti PROBLEME La diode rouge ne s teint plus Latension nominale de la batterie est inf ri Rechargez ou remplacez la batterie eure 11 V l appareil utilis demande plus de courant Utilisez un onduleur plus hautes capaci que la puissance de sortie de l onduleurt s ou cessez d utilisez cet appareil La temp rature de l onduleur est trop Laissez refroidir l onduleur lev e M k rifiez le ventilateur ou d placez l onduleur dans un endroit plus frais R duisez la charge impos e l onduleur odes prolong es l unit est peut tre d fectueuse V rifiez votre garantie et contactez le page 26 GUIDE DE D PANNAGE PROBL ME Des parasites nuisent la r ception de certains canaux Causes possibles Solutions Interf rence lectrique de l onduleur Ajoutez un ou plusieurs filtres antiparasites au cordon d alimentation de votre t l viseur PROBL ME Une alarme indique que la batterie est trop faible en tout temps La tension nominale de la ba
119. istics AmpHours KWh etc will accumulate into the total statistics and then the displayed daily statistics will clear Wakeup As the PV open circuit voltage Voc rises above the battery system voltage the MX60 prepares to deliver power to the batteries During this period the MX is calculating PWM duty cycles turning on power supply voltages in the proper sequences and making internal calibrations At wakeup the MX60 closes its relays and will then start sweeping the input voltage the initial sweep down towards the battery voltage At dawn and dusk this may happen many times until there is or is not enough power from the PV array to keep going Wakeup is also a time when the MX60 acquires a new Voc Sweeping In Auto Sweep MPPT mode the MX60 is either doing an initial sweep of the panel voltage from Voc towards battery voltage after wakeup or is doing a periodic dithering mini sweep to stay on the max power point Below 5 amps of battery output current this will flash briefly as the MX60 operates at the Park Mpp voltage This message may also appear briefly if the MX60 has reached the max battery current setting and is raising the PV operating voltage to keep the battery current from exceeding the maximum battery output current limit setting see max absorb time and sweep interval MPPT The MX60 is in Maximum Power Point Tracking mode and is trying to get the battery voltage to reach the Absorb or Float voltage set point in the Bu
120. its and even small air conditioners They also boast the highest efficiency available up to 9096 which translates into longer running time and extended battery life PowerBright Inverters convert low voltage direct current DC to 110 volt alternating current AC Depending on the model and its rated capacity the inverters draw power either from standard 24 volt automobile and marine batteries or from portable high power 24 volt sources page 2 GETTING STARTED When you turn on an appliance or a tool that operates using a motor or tubes it requires an initial surge of power to start up This surge of power is referred to as the starting load or peak load You will need to determine how much power your tool or appliance requires to start up starting load and it s continued running power requirements continuous load Power consumption is rated either in wattage watts or in amperes amps and this infor mation is usually stamped or printed on most appliances and equipment If this informa tion is not indicated on the appliance or equipment check the owner s manual or contact the manufacturer to determine if the device you are using is compatible with a modified sine wave source Multiply AMPS X 110 AC voltage WATTS This formula yields a close approximation of the continuous load of your appliance Multiply WATTS X 2 Starting Load This formula yields a close approximation of the starting load of your applia
121. ive liquida with these gauges that have Type 304 stainless seel case and a Type 316 stainless steel pressure tuba and connection Required cutout for panel mount gauges is 1 42 e4 for gauges with a 1 1 2 dial 2 17 22 for gauges with a 2 1 2 dial and 3 31 32 for Dry with Bottom Glycerin Filled with gauges with a 4 dal Glycerin filled gauges reduce needle flutter due to small vibrations and Connection Center Back Connection Available Pressure Ranges psi Pressure Numeral Graduation Range Increment Marks 0 30 0 5 0 50 10 1 100 20 2 0 160 20 2 D 200 4o 5 0 300 5 0 400 5 0 600 10 10 1000 200 108 D 20600 400 2 0 000 50 0 000 10410 100 2 1 12 dial gauges have 20 pei grec marks 2 1 1 2 dial gauges haee 50 pel grad marks Please specify pressure range from the listing above a J Bottom Center Back Panel Mount Dial Pips Connection Connection Connection Size Size Each Each Dry 1 1 2 ie 4065K21 59 95 4060K31 66 22 4066KS1 970 66 2 4 2 Wa 4066841 36 176 4065K5i 41 665 4065 46 66 4 174 4066K61 7655 4 85 77 Glycerin Filled 1 1 2 ie S7S5K11 72 02 3795K12 8018 3705K74 8462 2 1 2 wa arka 40 61 3705K14 46 57 3725676 51 57 4 174 7 1 7713 37c5Ki16 8548 SFOSKTE 93 10 Plastic Pipe Fittings and Pipe Plastic Pipe Fittings and Pipe McMASTER CARR Part Number 4596K34 Pipe Size Shape Tee Type Pipe to Pipe Schedule System o
122. ization equalization start time screen Figure 20 Battery Equalization Time Set up Screen Notice the User Configuration Complete reminder to check your Press STOP or START Return to the water level status screen Figure 21 Battery Equalization Start Screen The Battery equalization process must be started manually either from the MX60 or from a compatible MATE FX and hub networked system The screen shown in Figure 21 is used to start the equalization process The EQ process is automatically terminated once the EQ time period has been reached After an EQ has terminated the MX60 will be in the Float charge stage After an EQ has been started the main status screen will show whether the MX60 is MPPTing and trying to reach the EQ voltage or if it has it will show EQ and the elapsed EQ time in Hours Minutes Pressing Stop will over ride the timed EQ and return the controller to the Float stage If an equalization has been started but not completed on the same day it will not be continued into the next day You will need to re start the EQ process 18 Miscellaneous Screens The screens shown in Figures 22 23 and 24 are for extra settings and technical information Phone calls to OutBack may require reporting some of these values for troubleshooting purposes The following is a brief description of the contents of these screens The battery temperature compensated absorb and float voltage setpoints
123. l not allow most AGS settings to start the generator This is usually set up as night time when a running generator would be an annoyance Quiet Times can be set individually for weekday and weekend and consist of a Quiet Time Start and a Quiet Time Stop WEEKDAY START Weekday Quiet Time start is the beginning of the quiet time period for Mon Fri most AGS start conditions will be stopped at this time Press CHANGE to adjust the hour and minutes settings WEEKDAY STOP Weekday Quiet Time stop is the end of the quiet time period for Mon Fri Press CHANGE to adjust the hour and minutes settings WEEKEND START Weekend Quiet Time start is the beginning of the quiet time period for Sat amp Sun most AGS start conditions will be stopped at this time Press CHANGE to adjust the hour and minutes settings WEEKEND STOP Weekend Quiet Time stop is the end of the quiet time period for Sat amp Sun Press CHANGE to adjust the hour and minutes settings 4 3 3 Voltage Start ADV MATE AGS QT weekday quiet time start DOWN CHANGE ADV MATE AGS QT weekday quiet time stop DOWN UP CHANGE ADV MATE AGS QT weekend quiet time start DOWN UP CHANGE ADV MATE AGS QT weekend quiet time stop DOWN UP CHANGE There are three voltage start setpoints in AGS Mode that the user can adjust After a generator is started due to a Voltage Start setting it will be stopped when the FX reaches Float or Silent mode
124. lectrical output exceeds specified ratings Power output may be higher by 15 operating voltage may be higher by 1196 and operating current may be higher by 4 2 Electrical specifications are based on measurements performed at standard test conditions of 1000 W m2 irradiance Air Mass 1 5 Cell Temperature of 25 C after stabilization 3 Actual performance may vary up to 10 from rated power due to low temperature operation spectral and other related effects Maximum system open circuit voltage 2 without notice Yo ur U N OLAR D istri b uto r Corporate Sales amp Marketing Office North American Sales Office European Office United Solar Ovonic LLC United Solar Ovonic LLC United Solar Ovonic Europe GmbH 3800 Lapeer Rd 8920 Kenamar Dr Suite 205 Dennewartstrasse 25 27 Auburn Hills MI 48326 USA San Diego CA 92121 USA D 52068 Aachen GERMANY Tel 248 475 0100 Tel 858 530 8586 Tel 49 241 9631131 Toll Free 800 843 3892 Toll Free 800 397 2083 Fax 49 241 9631138 Fax 248 364 0510 Fax 858 530 8686 Email europeinfo uni solar com Email info uni solar com Email westerninfo uni solar com www uni solar com UI S LA R Copyright 2005 United Solar Ovonic All Rights Reserved ovonicsework AA4 3697 01 Advanced Photovoltaic Combiner The OutBack Power Systems FLEXware PV combiner series sets the new standard for PV balance of system hardware Ideal for both small or large systems the FLEXware PV8 an
125. lk or Float charge stages If the MX60 is in the Bulk charge stage the Charge Timer see ChgT Misc screen 1 will count up to the max Absorb time Absorbing The MX60 is in the Absorb constant voltage charge stage keeping the battery voltage at the Absorb voltage set point modified by battery temperature compensation if installed and the ChgT counter in the miscellaneous screen is counting down towards zero from however long the MX60 was in Bulk If the system cannot keep the battery voltage at the Absorb voltage set point then the MX60 will return to the Bulk charge stage display MPPT and the ChgT counter will start counting up again towards the MAX Absorb time setpoint Absorb There is an external DC source keeping the battery at or above the Absorb set point Bat Full The MX60 is waiting for the battery voltage to fall to just below the Float voltage set point before continuing with the Float stage This may also be displayed when external DC charging sources are present Float The MX60 is in the Float charge stage and is keeping the battery at the Float voltage set point If the system cannot keep up with the Float voltage set point e g DC loads are on then the MX60 will return to MPPTing display MPPT and try it s best at again reaching the Float set point target voltage New Voc The MX60 is acquiring a new open circuit panel voltage periodically in the U Pick MPPT mode Re Cal There are certain abnormal conditions that can co
126. loat and try to keep the battery voltage at the Float set point voltage If when in the float stage the system cannot keep the battery voltage at the float voltage the MX60 will go back to MPPTing and try to reach that float voltage again No timers are involved in the Float stage If during the Absorb cycle when the charge timer is counting down the system is unable to keep the battery voltage at the Absorb voltage set point the MX60 will return to MPPT and the charge timer will continue counting up towards the Max Absorb time again This up and down counting will continue until the charge timer counts down to zero Reasons for a system not being able to keep the battery at the Absorb or Float voltage might be because of too many DC loads being turned on or clouds Another way for the MX60 to complete an Absorb cycle before the charge timer ChgT reaches zero is for the Absorb Ending Amps to be set to something other than the default of 00 Amps see miscellaneous 3 screen If the Absorb Ending amps setting is set to for example 12 amps then when the battery current dropped to 11 9 amps the Absorb cycle would end the charge timer would be reset to zero and the MX60 would continue in the float stage The next Bulk Absorb cycle will not start until either the next morning a 24 25 hour period if the sun did not set see LOG2 screen a Force Bulk being initiated see miscellaneous 2 screen or a Re Bulk occurs because of the battery vol
127. low provided conditions shown are met Extended warranty coverage must be purchased within 90 days of the original sale of the product covered PRODUCT REQUIRED SURGE PROTECTION EXTENDED WARRANTY COST FX2024 AC Input AC Output DC Input 300 00 FX2048 AC Input AC Output DC Input 300 00 MX60 DC Input DC Output 100 00 MATE NA 50 00 HUB 4 NA 35 00 HUB 10 NA 50 00 Product Covered Serial Number Quantity Extended Warranty Cost Total Send check or money order payable to OutBack Power Systems Include a completed copy of this application and send to OutBack Power Systems Extended Warranty Program 19009 62nd Ave NE Arlington WA 98223 USA Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 12 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019 The ML3500 24 Volt DC to AC Power Inverter provides 3500 watts of continuous power with a peak surge of 7000 watts E k K 1 E EN This unit has the following features Anodized aluminum case which provides durability amp maximum heat dissipation Built in Cooling Fan Digital Led Display Input DC Voltage or Output Wattage Overload Indicator Power ON OFF Switch 2007 Power Bright All rights reserved Specifications Continued Power Peak Load Power Rate _ Overload Output Power No Load Current Draw
128. m Controller and Display 19009 62 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 29 ADVANCED MENU FX CHARGER cont ADV FX CHARGER P00 charger 12 0 aac limit DOWN INC DEC PORT ADV FX CHARGER absorb 28 8 setpoint DOWN INC DEC PORT ADV FX CHARGER P00 absorb 02 0 hrs time limit DOWN INC DEC PORT ADV FX CHARGER P00 float 26 8 vdc setpoint DOWN INC DEC PORT ADV FX CHARGER P00 float 00 5 hrs time period DOWN INC DEC PORT ADV FX CHARGER P00 refloat 25 0 vdc setpoint DOWN ING DEC PORT ADV FX CHARGER P00 equalize 28 8 vdc setpoint DOWN INC DEC PORT ADV FX CHARGER P00 equalize 02 0 hrs time period DOWN INC DEC PORT ADV FX CHARGER Charger programming compelted TOP ADV MAIN GRID 62045 42P SUM STATUS SETUP ADV ADV SETTINGS WARNING changes made could adversely effect system performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT choose product FX MX MATE MAIN ADV FX PAGE1 choose category ADV INV CHGR ADV FX PAGE2 choose category ADV GRID GEN ADV FX GRID de input connect delay DOWN INC DEC PORT ADV FX GRID lower limit DOWN INC DEC PORT ADV FX GRID POO cl grid 140 vac upper limit DOWN INC DEC PORT ADV FX GRID acl grid Lnput Limit DOWN INC DEC PORT ADV EX GRID acl grid 3 cycles transfer delay DOWN INC
129. m of ten OutBack products while a HUB 4 is limited to four OutBack products A HUB has 4 to 10 ports labeled 1 10 for various OutBack products to be plugged into When setting up a HUB based system to work with the MATE several guidelines must be followed A system comprised of all FX inverters must have the Master FX plugged into Port 1 of the HUB A system comprised of all MX charge controllers must have one of the MXs plugged into Port 1 A system that has a mix of FXs and MXs must have the Master FX plugged into Port 1 and have the slave FXs plugged into the next lowest numbered Ports For example if a system comprised of 4 FX s and 2 MX s the FXs must be plugged into Ports 1 4 the MXs can be plugged into any Port numbered greater then 4 When first powering up the system make sure all of the OutBack products are plugged into the HUB and powered before plugging the MATE into the HUB Searching for Devices HUB Found When a MATE that is plugged into a HUB powers up it will first display that it has found the HUB Next it will display the Port Assignment screen This screen shows all of the connected devices and what Port that they are found on If a connected device is not shown on this screen check that it is connected correctly and is powered up Then either unplug and plug the MATE back into the HUB or use the REPOLL command described in the MATE 5 gt 6 gt MX 7 gt 8 gt Setup section to force the
130. maximize the performance and to prevent multiple products from conflicting Through the use of an OutBack HUB communication manager a single OutBack MATE is able to connect to multiple FX inverter chargers MX60 PV MPPT charge controllers and any other OutBack products offered in the future A maximum of ten OutBack products will be able to be connected to a single MATE via a HUB using CAT 5 type Ethernet cabling with 8 wire RJ45 modular connectors 1 1 Features AC INPUT LED INVERTER LED AC INPUT INVERTER BUTTON BUTTON 4 by 20 character FOUR SOFT LCD Display Four line 80 character backlit LCD display with alphanumeric and graphic displays Control Keypad Six backlit silicone membrane keys dedicated Inverter and AC input hot keys for control amp 4 soft keys Status Indicators Two LED indicators Green Inverter status Yellow AC Input status Communication Protocol Proprietary OutBack Multi drop network using the OutBack HUB Interconnecting Cable Standard CAT 5 PC network cable with RJ45 modular connectors wired as non crossover Maximum Cable Length The maximum distance that has been tested is 1000 feet of cable in an office commercial building with success PC computer interface RS232 Opto Isolated DB9 serial communication port MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 4 Rev 2 30 03 31 04 Tel 360 435 603
131. me time disables the Must Run function WEEKDAY START Weekday Must Run start time is the beginning of the time period Mon Fri that the generator will be forced to run Press CHANGE to adjust the hour and minutes settings WEEKDAY STOP Weekday Must Run stop time is the end of the Must Run time period for Mon Fri Press lt CHANGE gt to adjust the hour and minutes settings WEEKEND START Weekend Must Run start time is the beginning of the time period Sat amp Sun that the generator will be forced to run Press lt CHANGE gt to adjust the hour and minutes settings WEEKEND STOP Weekend Must Run stop time is the end of the Must Run time period for Sat amp Sun Press lt CHANGE gt to adjust the hour and minutes settings Copyright 2003 OutBack Power Systems Inc User Manual 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 ADV MATE AGS MR weekday must run start time DOWN CHANGE ADV MATE AGS MR weekday must run stop time DOWN UP CHANGE ADV MATE AGS MR weekend must run start time DOWN UP CHANGE ADV MATE AGS MR weekend must run stop time DOWN UP CHANGE MATE System Controller and Display Page 21 4 3 6 Exercise An Exercise time can be set by choosing a day of the week Sun Sat a start time of day 12AM 11 59PM and a exercise period 1 240 minutes On the first occurrence of the chosen day of the week each month
132. minutes even when the engine is off Actual time may vary depending upon the age and condition of the battery and the power demand being placed on it by the equipment being operated with the inverter If you decide to use the inverter while the engine is off we recommend that you start the engine every hour and let it run for approximately 10 minutes to recharge the battery We also recommend that the device plugged into the inverter be turned OFF before starting the vehicle engine Although it is not necessary to disconnect the inverter when turning over the engine it may momentarily cease to operate as the battery voltage decreases When the inverter is not supplying power it draws very low amperage from the battery and may be left connected to the battery for up to three hours However we recommend the inverter always be discon nected when not in use INVERTER PROTECTION FEATURES The RED LED Indicator light will turn on and the inverter will turn itself off automatically when 1 The power input from the battery drops to 9 5 volts When the power input drops to 10 5 volts an alarm will sound for an extended period 2 The power input from the battery exceeds 15 5 volts 3 The continuous draw of the equipment or appliance being operated exceeds 3500 watts 4 The surge draw of the equipment or appliance being operated exceeds 7000 watts 5 The circuit temperature exceeds 165 F page 8 The inverter is e
133. munications with OutBack products attached to the HUB it will display a COMM ERROR screen Choosing VIEW DEBUG takes you to a screen that lists all ports and accumulated errors Any Port experiencing errors can be found by the error count after the Port number In the example to the right Port 4 has a large number of errors detected 04 025 means Port 4 showing 25 errors Pressing any key will take you to the SETUP MATE COMM screen which will allow the error counts to be reset using the RSET button the Debug screen can be redisplayed by using the VIEW button or user can get back to the SETUP menu by using the BACK button Use the information on the Debug screen to locate the problem device Make sure that its DC breaker in on and that is operating correctly Check or replace CAT5 cables running from the to that device Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 9 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019 ACCESSORIES MATE HUB CABLES OBC 3 Three foot cable with green jacket OBC 6 Sixfoot cable with green jacket OBC 50 Fifty foot cable with green jacket Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 10 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019
134. n control USE CHANGE DOWN UP MODE PORT AC INPUT CONTROL currently USE DROP USE OK STATUS FX MODE P00 ac in control USE CHANGE DOWN UP PORT STATUSZEX MODE POQ chr Control AUTO CHANGE DOWN UP MODE PORT CHARGER CONTROL currently AUTO OFF AUTO OK STATUS EX MODE P00 chr control AUTO CHANGE DOWN UP MODE PORT STATUS EX MODE P0O0 aux controls AUTO CHANGE DOWN UP MODE PORT AUX OUTPUT CONTROL currently AUTO OFF AUTO ON OK User Manual Rev 2 30 03 31 04 MODES cont STATUS FX MODE P00 aux control AUTO CHANGE DOWN UP MODE PORT STATUSZEX ZMODE POO eq control NO CHANGE UP MODE PORT EQUALIZE CONIROL eq enabled NO STOP START OK METERS 6 904 SUM STATUS SETUP ADV STATUS choose product FX MX STATUS FX PAGE1 choose category MODES METER BATT MODE SILENT inv O 0kw O 0kw 0 0kw buy O 0kw DOWN STATUS PORT STATUS FX METERS P00 output L22 vae voltage DOWN UP TOP PORT STATUS FX METERS P00 input 1222 Vac voltage DOWN UP STATUS FX METERS P00 inverter 0 0 aac current DOWN UP TOP PORT STATUS FX METERS P00 charger 0 0 current DOWN UP TOP PORT STATUS FX METERS P00 input 0 0 aac current DOWN UP TOP PORT STATUS FX METERS P00 sell 0 0 aac current DOWN UP PORT cont on next page Copyright
135. n the package You must ship the products back to OutBack Power Systems in their original or equivalent packaging prepay shipping charges and insure the shipment or accept the risk of loss or damage during shipment OutBack Power Systems will ship the repaired or replacement products to you freight prepaid if you use an address in the continental United States where applicable Shipments to other locations will be made freight collect Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 11 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019 REGISTER YOUR PRODUCTS Your purchase of an OutBack Power Systems product is an important investment Registering your products will help us maintain the standard of excellence you expect from us in terms of performance quality and reliability Please take a moment to register and provide us with some important information Name Address City State Zip Code Country Telephone Number E mail Sold by Installer Purchase Date Model Number serial Number Circle all that apply Off Grid Installation Grid Tie Installation Residential Installation Commercial Installation EXTENDED WARRANTY APPLICATION OutBack Power Systems offers an optional three year extension to the standard two year limited warranty Purchase of extended warranty coverage is available on products listed be
136. nce Most often the start up load of the appliance or power tool determines whether your inverter has the capability to power it To determine whether the inverter will operate a particular piece of equipment or appliance run a test The inverters are designed to automatically shut down in the event of a power overload This protection feature prevents damage to the unit while testing appliances and equipment with ratings in the 3500 watt range If an appliance in the 3500 watt range will not operate properly when first connected to the inverter turn the inverter rocker switch ON I OFF O and again in quick succession If this procedure is not successful it is likely that the inverter does not have the required capacity to operate the appliance in question page 3 IMPORTANT he inverter is designed to operate from a 24 volt power source only Do not attempt to connect the inverter to any other power source including any AC power source Do not attempt to extend or otherwise modify the 24 volt power cord attached to your inverter 110 volts of current can be lethal Improper use of your inverter may result in property damage personal injury or loss of life FRONT PANEL A ON OFF Rocker Switch Dual Standard North American 120V AC Outlets C Red LED Overload D Green LED Power ON REAR PANEL E Power Input Terminal Red Positive F Power Input Terminal Black Negative G Cooling Fan
137. ned that it is too late or too early in the day the MX60 will display Low Light for a few seconds then display Snoozing for 5 minutes which is a form or sleeping This is meant to reduce energy and unnecessary powering of the MX This can of course be displayed in extremely cloudy weather The snoozing mode can be disabled and has 2 basic modes to choose from One mode is based on the speed of the ability of the PV to charge the input capacitors and another mode looks at the initial wakeup sweep current to see if it reached the low cutoff current set point Unloaded The battery terminals were abruptly unloaded May be displayed if the battery breaker trips while MPPTing or the system voltage is set too low AutoStart Auto Re Start Once every hour in MPPT mode and once every 90 minutes in the Absorb and Float charge modes the MX60 will start over from sleep and re sweep full sweep and re calibrate the current sensor This can either be disabled completely selected to only Auto Re Start in MPPT mode or Re Start in MPPT and Absorb Float charge mode It is recommended that this mode be left to mode 2 Auto Re Start in all 3 charger modes see LOG2 screen MXTooHot Very rare Either the MX60 is just too hot or its internal temperature sensor is shorted If you do get this message check very carefully to see if the MX60 is really hot on the outside heatsink The heat generated by the MX60 and therefore its losses are proportional to inp
138. nfuse the current measuring method in the MX When and if this happens the MX will temporarily stop and re calibrate This may sometimes happen because of negative current i e current coming out of the input terminals instead of into the input terminals or a tripped PV breaker A new Voc is also acquired during a Re Cal Bat Tmp Err The battery temperature sensor is shorted The MX60 will stop operating unless the sensor is removed or replaced with a new sensor EQ The equalization process has been manually started and the MX60 is seeking the Equalization voltage set point EQ is NOT battery temperature compensated The AUX output will be disabled in all but the manual On mode After the EQ voltage has been reached EQ 0 00 will be displayed and the EQualization time in hours and minutes will be displayed The DC loads should be turned off and the battery should be charged enough so that the MX60 can reach the EQ voltage set point otherwise the MX60 cannot start the EQ cycle The EQ cycle is not continued into the next day if it did not complete on the day it was initiated EQ 0 00 This message shows that the EQ cycle has started and shows how long it has progressed in Hours minutes EQ DONE Once the set EQ time 1 to 7 hours has successfully completed EQ DONE will be displayed either until a button is pressed or the next morning s wakeup Low Light Snoozing During the initial sweep see Wakeup and Sweeping if it is determi
139. ng Shape System of Measurement For Hose ID Pipe to Hose Connection Material Material Type Maximum Pressure psi Maximum Pressure Note Temperature Range Specifications Met Body Type McMaster Carr Supply Company All rights reserved 4 76 Each 3 4 Pipe to Hose Adapter Male End Coupler Inch 1 1 4 NPT Pipe x Cam and Groove Hose Polypropylene Glass Fiber Reinforced 125 Maximum pressure is rated at 72 F 30 to 150 F Not Rated Standard Body 9 19 2008 10 15 AM Tubing Part Number 5238K768 Type _ Material Shape Outside Dia Inside Dia Wall Thickness Available Lengths Reinforcement Color Maximum Pressure Operating Temperature Range Bend Radius Durometer Tensile Strength For Use With Sterilize With Specifications Met FDA Specification Compatible Fittings McMASTER CARR McMaster Carr Supply Company All rights reserved Page of 1 1 99 Ft 1 42 per Ft 100 or more 1 22 per Ft High Pressure Clear PVC Tubing PVC Single Line 1 1 8 1 125 3 4 75 3 16 1875 10 25 50 and 100 feet Braid Reinforced Clear 200 psi 70 F 25 to 150 F 5 1 2 5 5 73A Firm 2 465 psi Air Beverage Deionized Water Food Water Not Rated United States Food and Drug Administration FDA CFR21 170 199 Barbed http www mcmaster com param asp PSearch 2 asp reqTyp parametric amp act PSearchStd amp 9 2 200
140. ng information Output Input Voltage and Voltage and current on Current on the Right the Left Brief KiloWatt gt gt gt description Hours or of present Amp Hours MX60 can be operation displayed EXIT KWH MENU AHour Figure 6 MX60 Home Status Screen First Line Input voltage Battery output voltage INPUT Current Amps Current out to battery system Third Line Instantaneous output watts Aux Output terminal status Fourth Line Daily KWh AmpHours produced Mode of operation Pressing the left button EXIT takes you to the main menu screen and holding button 2 toggles the MX60 between Amp Hours and kW Hours display mode Pressing buttons 3 and 4 simultaneously for a moment in MPPT mode will usually force a mini sweep of the PV input OPERATIONAL MODES The modes of operation will change occasionally during the day based on PV array output and battery system state of charge The MX60 operating mode and sometimes other messages are displayed in the bottom right hand corner of the main status screen figure 6 Sleeping PV output voltage is less than battery voltage or charger current is below the minimum cutoff current This may also appear briefly during the day when the MX60 is transitioning between certain states and because of other conditions Zzzz After nite time 3 hours of Sleeping the MX60 will display Zzzz until the next wakeup At this next wakeup usually the next morning the daily stat
141. ng the weekend Sat amp Sun weekend 12 00A that a DROP will be issued to an FX forcing FX to disconnect from the AC input source The time displayed is the current setting to change the time press CHANGE griduse stop DOWN ADV CHANGE NOTE A Start time that equals Stop time disables USE time for that period weekday or weekend MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA Page 18 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 4 3 Advanced Generator Start Mode Advanced Generator Start AGS Mode utilizes the AUX output found on FX inverters and is compatible with any 2 wire start generator AGS allows the user to choose a variety of conditions that will start a generator by energizing the FX AUX output AGS will start the generator anytime one or more of the Gen Start conditions are true and will stop the generator only when all of the conditions are false After AGS starts a generator the FX must connect to the generator within a 5 minute window If the FX fails to connect within 5 minutes a Genstart error is displayed by the MATE and all subsequent AGS conditions will be ignored until the AGS mode has been reset AGS mode can be reset by using the GEN START CONTROL found by pressing the lt ACIN gt button twice Pressing OFF and then AUTO resets all AGS parameters The generator can also be manually started using the G
142. o manufacturer s installation guide for approved substrates amp installation OPTIONAL CONFIGURATION methods Photovoltaic laminate with junction box e g Multi Contact MC9 connectors UNS Solar Laminate PVL Series Model PVL 136 J B n 1e IV Curves at various levels of irradiance at Air Mass 1 5 and 25 C Cell Temperature 4 8 5466 _ STC 1000 W m i 800 W m 28 E Quick Connect lerminals in 600 W m 2 PVL 1 36 400 W m All measurements in mm 0 8 Inches in parentheses 200 W m Tolerances Length x 5mm 1 4 Width 3mm 1 8 0 4 8 12 16 20 wd 28 32 36 40 44 48 ELECTRICAL SPECIFICATIONS STC NOCT 1000 W m AM 1 5 25 C Cell Temperature 800 W m AM 1 5 1 m sec wind Maximum Power Pmax 136 W Maximum Power Pmax 105 W Voltage at Pmax Vmp 33 0 V Voltage at Pmax Vmp 30 8 V Current at Pmax Imp 4 1A Current at Pmax Imp 3 42 A short circuit Current Isc 5 1 A short circuit Current Isc 4 1 Open circuit Voltage Voc 46 2 V Open circuit Voltage Voc 42 2 V Maximum Series Fuse Rating 8A NOCT 46 C TEMPERATURE COEFFICIENTS at AM 1 5 1000 W m irradiance Temperature Coefficient of Isc 5 1mA K Temperature Coefficient of Imp 4 1mA K Temperature Coefficient of Voc 1 6mV K Temperature Coefficient of Vmp 102mV K Temperature Coefficient of Pmax 286mW K NOTES 1 During the first 8 10 weeks of operation e
143. obably want to set this to 24 Hours Holding button 4 down for a few seconds will select the MX60s Auto ReStart mode There are 3 ReStart modes 0 1 and 2 AutoStart mode 2 is the default When the new mode has been changed the screen will display that number in the center of the LCD until you release button 4 Mode 0 means that the MX60s Auto ReStart mode is disabled Mode 1 means that once per hour when the MX60 is showing MPPT and Maximum Power Point Tracking it will briefly Restart from sleep and initiate a full panel sweep This will not reset any Counters or charging stages or statistics Only the Auto ReStart counter will restart Mode 2 is the same as mode one where MPPT Auto ReStarts once per hour but with the addition that In Absorb and Float the MX60 will AutoReStart from sleep once every 90 minutes Minisweeps at the sweep interval will still happen on time in either of the modes In either mode 1 or mode 2 the MX60 will display AutoStart on the main status display for a moment These Auto ReStarts are mainly so that the MX60 can re calibrate its current sensor if necessary and can also help eliminate any possibility of software hangs It is recommended to keep the MX60 in mode 2 default An example of when you might want to pick mode 0 is if you have a micro hydro connected and do not want the generator to spin up once an hour at night and keep you awake No sense losing sleep over alternative energy Pressing NEXT will
144. oltages in the Miscellaneous 1 Screen The compensation provided is 30 millivolts per degree Celsius for a 12 VDC system This amount is automatically doubled for a 24 VDC system quadrupled for a 48 VDC system etc If after entering the system voltage setup screen you press EXIT or just let it sit in this screen for 5 minutes without pressing any buttons the MX60 will automatically start operating at the previous system voltage setting Many MX60 factory set parameters can be changed by the user Disconnecting the MX60 from the battery will not require re programming System Voltage Setup Screen Setting system Voltage with the Mind Meld 11 Main Menu Press GO to take you to the highlighted screen EXIT returns to the main status screen Press or gt to align the asterisk to the left of the desired screen Figure 7 Main Menu Screen The MX60 powers up resets to the STATUS screen mentioned in the Operational status section This main status screen is the MX60s HOME screen There are no highlighted soft keys in this main STATUS screen To reach the main MENU screen press button number 1 the left button from the STATUS screen You will see the screen of selectable menus as in Figure 7 above From here press NEXT or BACK to align the asterisk in front of the menu you would like then press GO From the menu you have gone to hitting EXIT from that screen will return you to the main STATUS home screen and s
145. onduleur ne peut tre branch qu une source de 24 V Ne tentez pas de le brancher une autre source d alimentation Ne tentez pas de modifier ou d allonger le cordon d alimentation de 24 V de votre onduleur Un courant de 110 V peut tre mortel Le mauvais emploi ou le branchement inad quat de l onduleur peut endommager l appareil auquel il est raccord ou cr er des situations dange reuses pour l utilisateur D JA yim 44 Interrupteur MARCHE ARR T B 2 prises 120V AC standards Am rique du Nord C LED ROUGE Surcharge D LED VERT Onduleur allum ARRIERE E Borne rouge Positif F Borne noire N gatif G Ventilateur de refroidissement H Couvercle fusible page 18 BRANCHEMENT DE LONDULEUR Via l allume cigarette de votre voiture ou une autre source 24 V 1 Assurez vous que l interrupteur situ sur le panneau avant de l onduleur est sa position d arr t Off O 2 Prenez le cordon d alimentation de 24 V pour allume cigarette et branchez les cosses anneaux dans les deux bornes du panneau arri re de l onduleur en vous assurant de fixer la pince positive rouge la borne positive de la batterie rouge et la pince n gative noire la borne n gative de la batterie noire Serrez fermement l crou de chaque cosse mais sans forcer 3 Branchez le raccord pour allume cigarette dans l allume cigarette de votre v hicule 4 Mettez l interrupteur de l ondule
146. onduleurs haute performance Le courant transitoire de cr te d velopp par ses onduleurs g r s par microprocesseur exc de les capacit s de la majorit des produits de m me type offerts dans l industrie tout en offrant une stabilit et une fiabilit accrues Leur puissance sup rieure permet d alimenter des appareils domestiques tels que t l viseur magn toscope four micro ondes r frig rateur et m me de petites unit s de climatisa tion En atteignant la plus haute efficacit disponible jusqu 90 96 ils maximisent p ri ode d utilisation et la dur e de vie de la batterie Ces onduleurs transforment le courant continu d une batterie en courant alternatif de 110V Selon le mod le et la consommation de courant requise les onduleurs peuvent tre bran ch s la prise 24 V de votre voiture camionnette bateau ou v hicule r cr atif ou directe ment une batterie 24 V page 16 UTILISATION DES ONDULEURS Lorsque vous mettez en marche un appareil ou un outil fonctionnant avec un moteur ou des tubes une charge initiale est requise pour effectuer le d marrage Cette charge de courant est commun ment appel e lt puissance de surtension gt ou lt puissance maximum ll est important de d terminer la consommation de courant requise par les appareils que vous souhaitez alimenter au d marrage et la charge nominale requise de fa on continue La consommation de courant requise par un appareil est g n ral
147. or based on the Genstop setting in AGS Setup menu previously explained 24 Hour voltage setpoint If the battery voltage falls below this setpoint a 24 hour timer starts to count down On reaching zero a genstart is sent to the FX inverter unless it is currently Quiet Time 2 Hour voltage setpoint If the battery voltage falls below this setpoint a 2 hour timer starts to count down On reaching zero a genstart is sent to the FX inverter unless it is currently Quite Time 2 Minute voltage setpoint If the battery voltage falls below this setpoint a 2 minute timer starts to count down On reaching zero a genstart is sent to the FX inverter even if it is currently Quite Time ADV MATE AGS VSTART Volt start 24 4 vdc 24 hr setting DOWN AGS INC DEC ADV MATE AGS VSTART Volt start 23 6 vdc 2 hr setting DOWN UP INC DEC ADV MATE AGS VSTART Volt start 22 0 vdc 2 min setting DOWN UP INC DEC MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 20 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 4 3 4 Load Start Load Start will start a generator whenever the total system AC Load exceeds the setpoint for the programmed amount of time The generator will then be stopped when the AC load has dropped below a Load Stop setpoint for a programmed amount of time Load Start KW An AGS genstart will be issued when the tot
148. or the user can get back to the SETUP menu by using the BACK button Use the information on the DEBUG screen to locate the problem device Make sure that it s DC breaker is on and that it is operating correctly Check or replace CAT5 cables running from the HUB to that device 4 0 Mate Control Modes The OutBack MATE is capable of several advanced modes of operation These modes require that the MATE remain connected to at least one OutBack FX inverter at all times The first two modes automatically use the MATE commands DROP and USE to allow the FX to connect to an AC input source only at specified times or battery levels A manual USE or Drop command can be issued by pressing the lt ACIN gt button until the AC INPUT CONTROL screen is reached USE tells the FX to go ahead and use the AC input source while DROP will tell the FX to ignore any AC Input source The settings for all of the MATE Control Modes are under the ADVANCED menu From ADV MATE the Main screen press lt ADV gt and enter the password for access to the ADVANCED Choose category menus Once the ADVANCED menu has been entered choose lt MATE gt and you should see a screen similar to the one on the right At this point you can choose which HBX GRIDUSE AGS ADV MATE Control Mode you would like to setup Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 3
149. or this purpose Under the wiring compartment cover are holes through the mounting feet for attachment to the CCB There is also a mounting tab at the top of the MX60 When mounted to the OutBack CCB the left side knockout will line up with knockouts in the PSDC A standard or 1 plastic snap in bushing will offer protection from chafing between the two boxes Note that there are two placement options on the CCB that can be used to match with knockouts in the PSDC Mounting holes and knockouts are compatible with C40 controllers to help set an industry standard Two MX60 controllers may be installed on the CCB Note the placement shown in Figure 1 FX Series PSAC Sine Wave PSDC MAGO AC Disconnects Inverter Chargers DC Disconnects CCB Figure 1 Two MX60 controllers mounted on a CCB charge controller bracket with four OutBack FX2000 and the PSDC PSAC enclosures MOUNTING THE MX60 Up to three MX60 s can also be mounted on the top of an OutBack PSDC disconnect enclosure The MX60 will mount using 1 TSC threaded nipples to the locations shown below One knockout is provided and one pilot hole for a second hole Two MX60 controllers can also be mounted on the side of the PSDC enclosure using the optional OutBack CCB charge controller bracket WALL SURFACE l4 OO CCB 60 MX60 MX60 MX60 MX60 OF PSDC ENCLOSURE 2001 TO MID 2003 Mx60 TOP OF PSDC ENCLOSURE MID 2003 AND ON MAGO Figure 2 Three MX60 mo
150. ose the FX or the MATE SUM STATUS SETUP ADV setup menu MATE Setup will be covered in section 3 0 MATE Setup SETUP EX The FX Setup menu will allow the user to change Search and Input settings only Refer Choose category to the FX user manuals for an explanation of these settings and their functions SRCH INPUT MAIN 2 3 5 Advanced Screens The Advanced menu system is where most of the initial system settings are programmed Because changing these settings could adversely effect how the system operates the user must input a password to enter the advanced menus The settings under the Advanced menu should only be changed by someone that has read and understands the specific products FX or MX users manual The Advanced menus be accessed by pressing the ADV from the Main screen 12 00 30P Pressing ADV brings up a warning screen Pressing of the soft keys at the warning screen will bring the user to the password screen SUM STATUS SETUP ADV Using the INC or DEC buttons changes the number displayed to match the Advanced menus password When the password is set press ENTER to go into the ADV PASSWORD Advanced menu Pressing EXIT will return the user to the Main screen Enter the password 132 ENTER INC DEC EXIT The Advanced Menu Password is 141 Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 6274 Ave NE Arlington WA 98223 USA T
151. p to 60 amps output depending on the nominal PV array voltage and the nominal battery voltage The output is current limited to 60 amps To meet minimum NEC requirements the output conductor should have an ampacity after any temperature and conduit fill corrections of 1 25 x 60275 amps NEC 310 15 690 8 9 This would normally indicate that the output conductors would 4 but a larger size may be required if there are temperature and or conduit fill corrections required With an output conductor rated at 75 amps 1 25 time continuous output current a circuit breaker rated for continuous 100 duty at 60 amps continuous output like the OutBack OBDC 60 breaker may be used to provide the code required disconnect and output circuit over current protection The PV array output connected to the MX60 input may be as high 60 amps but at this current level there is very little if any current boosting or maximum power point tracking due to the 60 amp output current limit Additionally the input current may exceed 60 amps on bright sunny days and any excess power would be lost The size and ampacity of the input conductors must be selected to handle 1 56 times the short circuit current of the PV array Any disconnect or circuit breaker connected to the input conductors must also be rated at 1 56 times the short circuit current for the PV array unless the breaker is rated for 100 duty in its enclosure If that is the case the circuit breaker may be
152. pe est accomplie par un convertisseur CC CC qui l ve la basse tension continue de l entr e en haute tension continue 145 V DC La seconde tape est celle de l onduleur lui m me qui convertit la haute tension en un courant alternatif en sortie 110 V AC La conversion CC CC utilise les techniques modernes de haute fr quence qui liminent les anciens transformateurs volumineux de la basse fr quence La seconde tape utilise des semi conducteurs puissants transistors MOFSET qui donnent une excellente capac it de surcharge MODIFIED SINE WAVE Ainsi tous nos onduleurs sont capables de d marrer et de faire fonctionner des appareils qui subissent une forte surtension la mise en marche L onde g n r e par cette conver sion est une onde sinusoidale modifi e Cette onde modifi e poss de un voltage RMS de 110 V La majorit des voltm tres ne sont pas calibr s pour lire la tension RMS et assument qu il s agit dune onde sinusoidale pure Incidemment ces voltm tres ne lisent pas les ondes sinusoidales modifi es correctement et lorsqu ils mesurent la tension d une sortie non sinuso dale le r sultat est de 20 ou 30 V trop bas Pour mesurer avec pr cision la tension de sortie utilisez des voltm tres RMS tels que le Fluke 87 le Fluke 8060A le Beckman 4410 le Triplet 4200 etc page 24 EN R SUM e Cet onduleur ne peut tre branch qu une source de 24 V Ne tentez pas de le brancher une autre sour
153. ps This is enough to power the coil of a small relay piezo buzzer or LED indicator The AUX output is protected internally by an automatic resetting poly fuse device This may not directly drive a Mercury Displacement Relay because of their high turn on surge requirement but a smaller external relay may be used to indirectly operate bigger relay or contactor coils The Aux output can be programmed to be Active High or Active Low for all of the Aux output functions To the left of the PV terminal is an RJ45 jack marked MATE The OutBack MATE remote control HUB connected to a mate would be plugged in to this jack The MATE can be used to remotely display the MX60 status and to trigger multiple MX60s for certain functions such as Equalization BANK 48VOLT ARRAY 24 VOLT BATTERY 24V INVERTER Figure 4 The OutBack MX60 with PSDC Enclosure Power Screen amp Nominal System Soft Key Voltage appears number 1 is in the upper the EXIT key right hand for most corner screens Soft Keys 1 2 3 4 Figure 5 MX60 Power Up Start up Screen Note that the user selected nominal battery system voltage is shown in the upper right corner OPERATIONAL STATUS The MX60 Charge Controller has a 4 line 80 character LCD display and four soft key buttons to allow the user to adjust battery charging parameters and access other information Figure 6 shows the main Status Home Screen This screen shows the followi
154. put povver Efficiency Efficiency MX60 Efficiency vs Input power ZO and 95 volts nominal input 48 5 volts nominal output Input povver Efficiency 32 OutBack Power Systems Two Year Limited Warranty OutBack Power Systems Inc warrants that the products it manufacturers will be free from defects in materials and workmanship for a period of two 2 years subject to the conditions set forth below The limited warranty is extended to the original user and is transferable The limited warranty term begins on the date of invoice to the original user of the product The limited warranty does not apply to any product or part thereof damaged by a alteration or disassembly b accident or abuse c corrosion d lightning e reverse polarity f repair or service provided by an unauthorized repair facility g operation or installation contrary to instructions pertaining to the product OutBack Power Systems liability for any defective product or any part thereof shall be limited to the repair or replacement of the product at OutBack Power Systems discretion OutBack Power Systems does not warrant or guarantee the workmanship performed by any person or firm installing its products THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE OR JURISDICTION TO JURISDICTION OUTBACK POWER SYSTEMS RESPONSIBILITY FOR MALFUNCTIONS AND DEFECTS IN HARDWARE IS LIMITED TO
155. quipped with a thermal fan which is designed to run if the inverter should need to be cooled while the inverter is operation Automatic shut down caused by high circuit temperatures will occur when the cooling fan is unable to maintain a cool enough temperature for safe operation of the inverter In the event of automatic shut down or continuous audible alarm turn the inverter rocker switch to the OFF 0 position until the source of the problem has been determined and resolved SAFETY PRECAUTIONS For best results place the power inverter on a reasonably flat surface Keep the inverter dry Do not expose it to rain or moisture DO NOT operate the inverter if you the inverter the device being operated or any other surfaces that may come in contact with any power source are wet Water and many other liquids can conduct electricity which may lead to serious injury or death Avoid placing the inverter on or near heating vents radiators or other sources or heat Do not leave the inverter in the passenger compartment of your vehicle Store in a cool dry place Do not place the inverter in direct sunlight Ideal air temperature should between 50 and 80 F In order to properly disperse heat generated while the inverter is in operation keep it well ventilated While in use maintain several inches of clearance around the top and sides of the inverter Do not use the inverter near flammable materials Do not place the inverter in areas such
156. r and Display STATUS MENU FX STATUS FX WARN P00 REASONS internal comm NO error detected 6 54 42 DOWN UP TOP SUM STATUS SETUP ADV 6 54 42P STATUS FX WARN P00 internal fan NO SUM STATUS SETUP ADV STATUS error detected choose product DOWN UP TOP PORT SIATUS FX MX choose product STATUS FX WARN P00 FX Air temp 204 STATUS FX PAGE1 choose category STATUS FX PAGEI choose category DOWN UP PORT METER BAT ERROR 2 STATUS FX WARN P00 STATUS FX PAGE2 None PSS 586 Fet temp 204 choose category STATUS FX PAGE2 DOWN UP TOP PORT ERROR WARN choose category 1 ERROR WARN STATUS FX PAGE3 choose category 4 STATUS FX WARN P00 Cap temp 204 DOWN UP TOP PORT PG2 IR SELL MAIN choose category PG2 DISCON SELL MAIN STATUS FX DISCON P00 STATUS FX WARN ac in freq NO end of warnings menu high STATUS FX SELL P00 DOWN STATUS PORT UP TOP STATUS SCOP sell 255 reason STATUS PORT STATUS FX DISCON P00 ac in freq NO to low DOWN STATUS PORT STATUS FX DISCON P00 ac in voltage gt max DOWN UP TOP STATUS FX DISCON POO MAIN MENU SHORTCUT ac in voltage min Pressing the left two keys on the MATE UE at the same time from anywhere in the menu system takes you to the MAIN menu Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19
157. r un fusible de m me type et de m me force Pour viter qu une telle chose se produise n utilisez par un onduleur branch dans l allume cigarette ou dans un autre port 24 V plus de 150 watts pendant des p riodes prolong es Veuillez noter que cette situation ne causera aucun dommage votre v hicule page 20 UN FUSIBLE L ONDULEUR A SAUTE Votre onduleur est quip d un fusible de 40 amp res Une utilisation ad quate devrait viter le remplacement du fusible La plupart du temps lorsqu un fusible saute cette situ ation r sulte d une polarit invers e d un court circuit ou de l utilisation inappropri e d un appareil Si un fusible saute d branchez imm diatement l appareil aliment par l onduleur cherchez la source du probl me effectuez les modifications n cessaires et remplacez le fusible PROBL MES AUDIO ET VID O COMMUNS M me si ces onduleurs sont munis d un quipement destin r duire les risques de para sites qui nuiraient la r ception de certains canaux de t l vision l interf rence est parfois in vitable sp cialement si le signal est faible Voici quelques suggestions qui pourraient am liorer la r ception 1 Assurez vous que l antenne de votre televiseurproduit un signal clair dans des conditions normales d utilisation lorsque votre t l viseur est branch dans une prise murale de 110 V la maison Assurez vous galement que les c bles d antenne sont blind s et de bonne qu
158. ractional T Slotted Framing System Usa this system tz bald Ifyou c structures such as these carts wor To gate when All of thi Note TI A D Ext connector Extrusic cut with E End G F T Slot They EXTRUSIONS amp ft La Each Each Each 4 ft Lg eft La 470657121 15 15 470657122 21 58 470657123 4325804 470651127 31 95 47065 71258 46 80 47065123 51 47 470657131 2747 470651132 40 08 470651133 52 67 470651134 27 47 4706517135 40 08 470651136 52 67 470651124 21 80 47065 7125 35 03 470651126 45 470657137 5494 470621138 60 96 47065181 119 69 M2 3 Slotted Aluminum Framing 47065T23 This material was purchased from McMaster and the ordering information from the website can be seen below This particular piece was cut to 29 0 inches and was used for the four vertical bars of the frame Aluminum Fractional T Slotted Framing System Usa this system tz bald Ifyou c structures such as these carts wor To gate when All of thi Note TI A D Ext connector Extrusic cut with E End G F T Slot They EXTRUSIONS amp ft La Each Each Each 4 ft Lg eft La 470657121 15 15 470657122 21 58 470657123 4325804 470651127 31 95 47065 71258 46 80 47065123 51 47 470657131 2747 470651132 40 08 470651133 52 67 470651134 27 47 4706517135 40 08 470651136 52 67 470651124 21 80 47065 7125 35 03 470651126 45 470657137 5494 470621138 60 96 47065181 119 69 M2 4 Slotted Alumin
159. re is also a third option called Auto Tapping any key quickly while in Auto mode will turn the BackLight lights on for 60 seconds This fast tap to turn on the backlight will not change any of the settings Figure 18 Backlight Control Set up Screen Battery Equalization Flooded electrolyte batteries should occasionally be subjected to an equalization process to convert sulfation from the lead plates This process can be dangerous so make sure you understand it completely before equalizing your batteries The default EQ settings are equalize voltage set the same as the Absorb voltage and equalize time set to one hour The screens shown in Figures 19 through 21 allow the user to change the equalization voltage set point and time limit as well as start or stop the equalization process This EQ voltage is also the voltage used when a global equalization is triggered remotely The DC loads should be turned off and the battery should be charged enough so that the MX60 can reach the EQ set point voltage NOTE VALVE REGULATED LEAD ACID VLRA OR OTHER SEALED TYPE BATTERIES SHOULD NOT BE EQUALIZED UNLESS SPECIFICALLY RECOMMENDED BY THE BATTERY MANUFACTURER 2 Press NEXT to continue to the change EQ Doer vonage equalization time set up screen Figure 19 Battery Equalization Voltage Set up Screen 17 Battery Equalization continued Press HRS and HRS to Press NEXT to set the continue to the desired battery equal
160. re should run via a suitably rated switch or circuit breaker to the positive battery terminal WARNING f the fuse fails repeatedly do not fit a heavier fuse or bridge the fuse terminals with silver paper or metal wire Failure to observe this instruction may result in a fire hazard due to overheating of cables ELECTRICAL WIRING INFORMATION Max Min Wire Max Length of wire between Rind Size AWG amp battery terminals 10 up to 20ft over 20 ft 12 up to 20ft EXPLODED VIEW amp PARTS LIST Weight 23920 9403 9503 76 23920 9213 9313 RUN DRY PUPPY PARTS 23920 9213 9313 23920 9403 9503 __6 Cam Screw 1 X3002147F 1 X3002 147F CamScrewSeal 1 4020 105 1 X4020 105A 8 Slinger 1 60342 1 64 Motor 1 1 Standard Impeller 12V SP8012 0261 SP8012 0165 Standard Impeller 24V SP8012 0262 SP8012 0166 Mechanical Water Seal SP8012 0301B ____ Lip Type Water Seal 2 1 SP2701 52 Pump Motor Screws X3001 147F X3001 147F Jabsco 20 Icon Foothill Ranch CA 92610 Tel 1 949 609 5106 Fax 1 949 859 1153 Jabsco Jabsco Bingley Road Hoddesdon Hertfordshire EN11 OBU UK Tel 4 44 0 1992 450 145 Fax 44 0 1992 467 132 Fluid Products Canada 55 Royal Road Guelph Ontario N1H 1T1 Tel 1 519 821 1900 Fax 1 519 821 5316 CANADA NHK Jabsco Co Ltd 3 21 10 Shin Yokohama Kohoku ku Yokohama 222 ITT Industries
161. rights reserved 8 29 2008 4 Elbow Barb 52181 81 This material was purchased from McMaster and the ordering information from the website can be seen below ELBOWS BARBED x MALE PIPE Glass Peinforced Glass Peinforced For Bi Mylon Polypropylene She Max psi ID A 70 F Each 70 F Each a4 a4 2 ace 17e 175 5218KB1 3 20 125 5218 76 3 90 1 1 2 1 1 2 3 ame 22932 120 5218 82 4 56 100 52i18K77 4 56 2 z 3 3174 150 5218K83 6 68 100 6 68 Plastic Pipe Fittings and Pipe http www mcmaster com paranvyasp PSearch2 asp reqTyp parametric amp Fittings and Pipe Part Number 5535K59 2 18 Each Pipe Size 3 4 Shape Pipe to Hose Adapter Cam and Groove Hose Fitting Shape Male End Adapter System of Measurement Inch For Hose ID 1 1 4 Pipe to Hose Connection NPT Pipe x Cam and Groove Hose Material Polypropylene Material Type Glass Fiber Reinforced Maximum Pressure psi 125 Maximum Pressure Note Maximum pressure is rated at 72 F Temperature Range 30 to 4150 F Specifications Met Not Rated McMASTER CARR McMaster Carr Supply Company All rights reserved 1 of 1 9 19 2008 10 14 AM Plastic Pipe Fittings and Pipe 1011 http www mcmaster com paranvyasp PSearch2 asp reqTyp parametric amp Plastic Pipe Fittings and Pipe Part Number 5535K56 Pipe Size Shape Cam and Groove Hose Fitti
162. ro generator is connected directly to the batteries and excess power needs to be diverted away when the battery is full The AUX output terminals will become active when the battery voltage reaches the ABSORB or FLOAT voltage relative to an adjustable value The value is adjustable in tenths of a volt from 5 0 volts to 5 0 volts Relative to the ABSORB or FLOAT set point temperature compensated Absorb or Float V set point if the OutBack RTS is installed Hysteresis HYST adjustment controls when the Aux output will go inactive again after the battery voltage falls below the RELATIVE voltage minus the HYST voltage value The HOLD time determines the minimum time the output stays active after the battery voltage falls below the hysteresis voltage Pressing TIME or VOLT takes you to screens Figure 10 Aux Diversion main menu those diversion setup 13 Figure 11 Diversion VOLT setup screen Figure 12 Diversion TIME setup screen Diversion Volt The and buttons adjust the trip point voltage relative to the Absorb or Float set point voltage necessary to activate the Aux output terminals For example if the MX60 was in the Float charge stage and the battery voltage went above the Float voltage plus this relative voltage minus this voltage if its polarity is the Aux output terminals would go active as long as the battery voltage stays there for at least the DELAY time If HYSTeresis is set to something other than zero t
163. ry to match your particular battery system Only the battery system voltage needs to be set The MX60 automatically senses the nominal PV array voltage and finds the maximum power point during operation Fine tuning can be adjusted later if needed Setting the nominal battery system voltage will require entering a password to change the values The following password is required for this unit 141 Use the following procedure to change parameters Start with the Battery switched off Hold down push buttons 1 and 3 From left to right the buttons are 1 2 3 and 4 Turn battery breaker disconnect on while holding buttons 1 and 3 down Release both of the buttons once OutBack Power Systems appears on the LCD screen You will now be at the voltage selection screen Pressing gt or ENTER will require the password Push minus until the number reaches 141 Press the button below the word ENTER Press the button below NEXT to select the nominal battery voltage of your system then press ENTER The MX60 will ask ARE YOU SURE When you push the YES button the unit will reset and then display the signon screen with system voltage in the upper right corner and Status Screen P 8 To reset these parameters to the factory defaults repeat steps 1 through 7 above The actual Absorb and Float voltages will be modified automatically with the use of the external temperature sensor You can view the compensated v
164. s made could System performance adversely effect system performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT enter the password 132 ENTER INC DEC EXIT choose product choose product FX MX MATE MAIN FX MX MATE MAIN ADV PX PAGE 9 choose category ADV FX PAGE1 choose category ADV INV CHGR PG2 ADV INV CHGR ADV FX PAGE2 choose category ADV FX PAGE2 choose category PGI GRID GEN PGI GRID GEN ADV FX PAGE3 choose category MAIN MENU SHORTCUT ADV FX PAGE3 choose category Pressing the left two keys on the MATE at the same time from anywhere in the menu system takes you to the MAIN menu PG2 AUX STACK ADV FX PAGE4 PG2 AUX STACK choose category ADV FX PAGE4 PG3 SELL CAL MAIN choose category ERL AL MAIN ADV FX SELL EM Sell re 23 6 vdc volts DOWN INC DEC PORT ADV FX CALIBRATE P00 120 vac adjustment DOWN INC DEC PORT ADV FX SELL Grid tie window ADV FX CALIBRATE POO DOWN IEEE USER Vac output 120 vac adjustment ADV FX SELL DOWN INC DEC PORT Grid tie authority DOWN INC ADV FX CALIBRATE P00 Battery 25 4 vdc adjustment ADV FX SELL DOWN INC DEC PORT Sell enable ADV FX CALIBRATE Calibration setup completed TOP ADV MAIN DOWN OFF ADV FX SELL Selling setup Completed TOP ADV MAIN Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 62 A
165. s or gases page 11 TROUBLESHOOTING PROBLEM Low or No Output Voltage Foor contact with the battery terminals Clean terminals thoroughly Using incorrect type of voltmeter to test Use true RMS reading meter output voltage PROBLEM Overload LED Stays ON Battery voltage below 11V Recharge or replace battery Equipment being operated draws too Use a higher capacity inverter or do not much power use this equipment Inverter is too hot thermal shutdown Allow inverter to cool mode eCheck for adequate ventilation the load on the inverter to rated continuous power output Unit may be defective See warranty and call customer service page 12 TROUBLESHOOTING PROBLEM TV Interference Reason Solution Electrical interference from the inverter Add a ferrite data line filter onto the TV power cord PROBLEM Low Battery Alarm On All The Time Input voltage below 11V Keep input voltage above 11V to maintain regulation Poor or weak battery condition Recharge or replace battery Inadequate power being delivered to the to Use lower gauge wire the inverter or excessive voltage drop Keep wire length as short as possible PROBLEM TV Does Not Work Reason Solution TV does not turn on e turning the inverter ON OFF ON Contact TV manufacturer for start up surge and or if the TV is compatible with a modified sine wave page 13 SPECIFICATIONS Max Continuous Pow
166. se minutes Figure 28 Mini Sweep Interval Sweep Interval selects how often the MX60 does an MPPT mini sweep in Autosweep MPPT mode or how often it acquires a New Voc in U pick MPPT mode see Optimization MPPT mode When the main status display says MPPT or EQ MPPT and when the MX60 is configured for AutoSweep MPPT mode the input source will be periodically swept at this sweep interval up and down in voltage slightly to stay running at the Maximum Power Point operating voltage How far it sweeps up and down depends upon the output battery current at that time If the Output current was greater than 25 Amps the 22 input voltage will be swept down and up until the output current drops by about 2 amps in each direction or if output current is less than 25 Amps but greater than 5 amps it will look for a drop of about 1 Amp in each direction then it will go back to MPPTing at the newly found Mpp voltage If the output current was less than 5 amps but greater than the Low Cutoff current setting see Optimization Low cutoff then the Mpp operating voltage will continue at the Park Mpp see Optimization Park Mpp 96Voc If a minisweep finds the Mpp outside of the Mpp range limits the MX60 will also run the PV input Mpp at the park Mpp setting To avoid this if necessary just disable minisweeps by setting the sweep interval to 0 minutes The MX60 will fully or 1 2 sweep every hour if enabled in LOG2 see LOG2 setting Auto Re St
167. source other than a 24 volt DC battery The inverter is designed to be connected to the power source with the 24 volt power plug Do not attempt to modify the power cord or plug e While connecting the inverter to the power source make certain the inverter is positioned far away from any potential source of flammable fumes or gases Makecertain the power consumption of the appliance or equipment you whish to operate is compatible with the capacity of the inverter Do not exceed 3500 watts When attempting to operate battery chargers monitor the temperature of the battery char ger for approximately 10 minutes If the battery charger becomes abnormally warm discon nect it from the inverter immediately Useonly 40 amp spade type fuses e When operating the inverter with an automobile or marine battery start the engine every 30 to 60 minutes and let it urn for approximately 10 minutes to recharge the battery nthe event of a continuous audible alarm or automatic shut off turn the inverter OFF imme diately Do not restart the inverter until the source of the problem has been identified and corrected To avoid battery drain always disconnect the inverter when not in use not expose the inverter to rain or moisture e Avoid placing the inverter near sources of heat or in direct sunlight e While in use make sure the inverter is properly ventilated Donotoperate the inverter near flammable materials fume
168. ssword 132 ENTER INC DEC EXIT choose product FX MX MATE MAIN ADV FX PAGE1 choose category ADV INV CHGR ADV FX INVERTER PO00 search 6 sensitivity DOWN INC DEC PORT ADV FX INVERTER PO00 Search 2 cycles pulse length DOWN INC DEC PORT ADV FX INVERTER PO00 search 30 cycles pulse spacing DOWN INC DEC PORT INVERTER cont ADV FX INVERTER PO00 low battery 21 0 vdc cut out setpoint DOWN INC DEC PORT ADV FX INVERTER P00 low battery 25 0 vdc Setpoint DOWN INC DEC PORT ADV FX INVERTER PO00 adjust 120 vac output voltaqe DOWN INC DEC PORT ADV FX INVERTER reset FX to factory defaults DOWN MORE ADV FX INVERTER P00 choose FX port then press next EXIT PORT NEXT ADV FX INVERTER PO00 press button 1 READY EXIT 1 2 ADV FX INVERTER PO00 press button 2 READY Borm 2 ADV FX INVERTER PO00 press button 1 DONE EXIT 1 2 INVERTER cont ADV FX INVERTER reset FX to factory defaults DOWN MORE ADV FX INVERTER Inverter programming completed TOP ADV MAIN CHARGER SUM STATUS SETUP ADV ADV SETTINGS WARNING changes made could adversely effect system performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT choose product FX MX MATE MAIN ADV FX PAGEl Choose category ADV INV CHGR PG2 cont on next page Copyright 2003 OutBack Power Systems Inc User Manual MATE Syste
169. standard two year limited warranty Purchase of extended warranty coverage is available on products listed below provided conditions shown are met Extended warranty coverage must be purchased within 90 days of the original sale of the product covered PRODUCT REQUIRED SURGE PROTECTION EXTENDED WARRANTY COST FX2024 AC Input AC Output DC Input 300 00 FX2048 AC Input AC Output DC Input 300 00 MX60 DC Input DC Output 100 00 MATE NA 50 00 HUB 4 NA 35 00 HUB 10 NA 50 00 Products Covered Serial Number Extended Warranty Cost 82102024 6 22 x 0 2 Send check money order payable to OutBack Power Systems Include completed copy of this application send to OutBack Power Systems Extended Warranty Program 19009 62 Ave NE Arlington WA 98223 USA 34 FROM Postage Required OutBack Power Systems Inc 19009 62nd Ave NE Arlington WA 99223 35 OutBack Power Systems MATE System Controller and Display Installation and User Manual for the OutBack MATE and MATE2 Please check our website at www outbackpower com for the latest product information Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 1 MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA
170. sweep to determine of it should snooze for 5 minutes If the Low Cutoff snooze mode is selected and if the current during that sweep did not reach the Low Cutoff current setting the MX60 will snooze Select FX GT selects from the mode if you have two different a GridTied FX MPPT operating MATE and HUB modes of the connected to the MX60 MX60 Otherwise select non GT Figure 31 MPPT Mode MPPT Mode Select Auto or U Pick selects the basic MPPT mode of the MX60 Auto Sweep MPPT mode default and preferred MPPT operating mode does a full or 1 2 input PV sweep see minisweep interval upon wakeup and then does mini Auto Sweeps from that point on at the selected sweep time interval U Pick Voc MPPT mode operates the PV or input Mpp at a selectable percentage of the open circuit panel voltage see Optimization Park Mpp Voc and acquires a New Voc value every Sweep Interval The Mpp operating point is derived from the Park MPP setting in U Pick MPPT mode If minisweep interval is set to O minutes a NewVoc may be acquired once per hour depending on the AutoReStart setting see 002 Auto ReStart This mode is an alternative to the Auto Sweep mode and may also be useful for other applications such as fuel cells If you are using a Grid Tied FX inverter MATE and HUB set Button 3 so FX GT is displayed Otherwise select non GT Otherwise if using a non compatible MATE the MX60 may not work properly If the MX60 does not seem to b
171. t DC Output 100 00 MATE NA 50 00 HUB 4 NA 35 00 HUB 10 NA 50 00 Product Covered Serial Number Quantity Extended Warranty Cost Total Send check or money order payable to OutBack Power Systems Include a completed copy of this application and send to OutBack Power Systems Extended Warranty Program 19009 62nd Ave NE Arlington WA 98223 USA Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 62 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 41 OutBack Power Systems HUB 4 and HUB 10 System Communication Manager Installation and User Guide Please check our website at www outbackpower com for the latest product information Installation amp User Manual HUB System Communications Manager Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA Page 1 Rev 1 1 10 10 03 Tel 360 435 6030 Fax 360 435 6019 Copyright 2003 OutBack Power Systems Inc 19009 6274 Ave NE Arlington WA 98223 USA Tel 360 435 6030 HUB System Communications Manager Fax 360 435 6019 Installation amp User Manual Rev 1 1 10 10 03 Page 2 INTRODUCTION The OutBack Power Systems HUB 4 and HUB 10 System Communications Manager allows the interconnection of up to ten OutBack power conversion devices with the OutBack MATE The interconnection creates a completely integrated Power System that is coordinated and managed
172. t 22 0 2 min setting DOWN AGS INC MATE AGS VSTART End of VOLT START menu UP TOP AGS MATE System Controller and Display User Manual Copyright 2003 OutBack Power Systems Inc 19009 62 Ave NE Arlington WA 98223 USA Page 34 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 LOAD START SUM STATUS SET DIS MARY METERS UP PLAY SETUP INV CHGR MENU choose category AC IN SEARCH LBCO LIMT PG ADV SETTINGS WARNING changes made could adversely effect System performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT choose product FX MX MAIN Choose category AGS ADV ADV MATE AGS PG2 Choose category QUIET VOLT SETUP TIME START PG2 ADV MATE AGS Choose category LOAD MUST PG2 START RUN ADV MATE AGS LS load start DOWN AGS INC ADV MATE AGS LS load start selay DOWN INC ADV MATE AGS LS load stop DOWN UP INC ADV MATE AGS LS load sop 1 min selay DOWN UP INC DEC ADV MATE AGS LS End of LOAD START menu UP TOP AGS MUST RUN SUM STATUS SET DIS MARY METERS UP PLAY SETUP INV CHGR MENU choose category AC IN SEARCH LBCO LIMT PG2 ADV SETTINGS WARNING changes made could adversely effect System performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT choose product FX MX MATE MAIN Choose category AGS ADV ADV MATE AGS PG2 Choose category QUIET VOLT SETUP TIME START PG2 ADV MATE AGS C
173. t one or more OutBack products that are powered are plugged in After the MATE is plugged in it will start communicating with all of the connected devices Each Port has an LED associated with it that is visible through the cover Any device that is plugged in should have a flickering LED when the MATE is communicating with it Wiring Cover Knockouts The OutBack HUB has a wiring cover that has knockouts relieved into the plastic Using a sharp knife simply cut out the desired knockout for the MATE cable to pass through Reinstall the wiring cover by snapping it over the posts on the side of the HUB CONGRADULATIONS Your OutBack Power Systems HUB is now installed HUB OPERATION The OutBack HUB is designed to interconnect multiply OutBack Power Systems products to an OutBack MATE This section will describe the operation of the MATE as it applies to the HUB please see the MATE User Manual for more information In order to operate correctly the HUB requires that the MATE be code version 2 0 or higher See Checking the MATE Version in the Troubleshooting section Using the OutBack MATE with a HUB When the MATE is plugged into the HUB immediately after the MATE displays the greeting screens Searching For Devices should be displayed along with Hub Found Searching For Devices HUB Found Next the Port Assignment screen will be displayed along with the ID of any Port Assignment connected OutBack Devices In t
174. t to wake up and operate when there is not really enough power to do any useful charging Instead of waking and clicking and operating unnecessarily the MX60 can try to snooze for a few minutes and ignore this Voc There are moments in the MX60s operation where the MX60 can look at the voltage rise time of the panels at the PV side capacitors and snooze if the panel voltage did not rise to the last measured panel Voc After enough light is shining on the panels the panel resistance goes down enough that the panel voltage rise time is fast and reaches the last Voc quickly so it will come up and operate and not snooze at that point The MX60 will abort the snooze cycle early if the Panel voltage goes a small amount above the last measured Voc This is usually early in the morning when the Voc can be rising fairly quickly Snoozing can also be initiated if the current into the battery did not reach the selectable cutoff current set point if in the Low cutoff snooze mode 90 6 Voc Snoozes if the panel voltage failed to rise to greater than 90 percent of the last measured Voc during a 1 second interval at the initial wakeup sweep or at the NewVoc sampling in U Pick MPPT mode Typically this 9096 is preferred over the 5096 mode 50 Voc Snoozes if the panel voltage failed to rise to greater than 50 percent of the last measured Voc during a 1 second interval at the initial wakeup sweep or at the NewVoc sampling in U Pick MPPT mode Low
175. tage dropping below the Re Bulk voltage setting for 90 seconds see miscellaneous 3 screen Some batteries reach the Absorb voltage very quickly Too quickly in fact for the battery to get a good Bulk Absorb cycle in This is why you might want to change the minimum absorb time to something other than zero The Charge timer would normally rack up some time in the wee twilight hours of the morning because the current is so low but if the current rises too quickly this is a good way to ensure a minimum time in the Absorb stage You can also disable the Absorb cycle altogether by setting the minimum and maximum absorb time both to zero 25 Figure 33 AUX POLARITY Aux Polarity Selects whether the Auxiliary Output is Active High 12 Volts applied to terminals when the Aux function s condition is True or Active Low no voltage is applied to the terminals when the function s condition is true Either way a display of On in the status screen means that 12 Volts is being applied to the Aux Output terminals Active High is the default state of the Aux polarity otatistics for the last 64 days and The DAY the MX60 s total number energy amphour shows how production are many days shown in the ago the data Logging screen is for Figure 34 The main logging screen Logging This screen shows the Amp Hours or kilo Watt Hours and the time in minutes that the MX60 spent floating the batteries for each of the last 64 days W
176. take you to a secondary LOG2 screen which shows the basic charging state of the MX60 BULK FLOAT EQ FLOAT time in minutes and the daily maximum peak HighWatts wattage seen by the MX60 during the day HighWatts are also cleared once a day upon the first wakeup as well as the MX60 re triggering a Bulk charge state Figure 37 The secondary LOG2 screen Secondary 002 Screen Figure 37 show the secondary LOG screen The upper left corner shows what charge stage the MX60 is in It may show Bulk Absorb EQ with elapsed time in Hours and minutes or Float If the MX60s main status screen is displaying MPPT this is one way to see what stage Bulk or Float it is actually in floatTmin shows todays time in minutes spent in the Float stage 28 This also includes time when the MX60 has gone back to MPPT but still looking to reach the float voltage It will not accumulate Float time at night and when it is sleeping HighWatts show the daily peak Watts seen by the MX60 When first powering up the MX60 this value will show the Highest Wattage EVER seen by the MX60 This number is reset to zero every sunrise just like all of the other statistics Basic MX60 Block Diagram POWER A ME RTER MICROCONTROLLER AUXILIARY py IS CAPACITORS For MX6 O internal Components Relays Mate Aux Output LCD Lights Fan Etc BATTERY SENSOR LIGHTNING PROTECTION MOVs gt gt lt I lt
177. ted is smaller than allowed by the programming of the search function OFF SRCH ON lt ON gt Turns all the inverters connected to the MATE on lt OK gt Returns to the point in the menu system where you entered the INVERTER CONTROL screen 2 2 5 The AC IN Hot Key The OutBack MATE includes an AC IN hot key to allow direct control of the AC input from anywhere in the menu system The AC IN key is located on the left side of the MATE LCD display Above the AC IN key is a yellow LED indicator which flashes when an AC source is available but not connected and which is on continuously when the AC source is connected and in use If no AC source is connected the yellow LED indicator will remain off Pressing the AC IN key once brings up the AC INPUT CONTROL screen This screen allows the user to select whether the FX inverters connect to the AC input source AC INPUT CONTROL When an OutBack HUB is employed the AC INPUT CONTROL only effects the currently USE Master FX connected to PORT 1 The Master then echoes the command to all of its slaves DROP USE OK USE Enables the inverter to connect to the AC source when it is available DROP Disconnects the AC input source but will allow it to be reconnected if the battery gets low or the inverter is overloaded OK Returns to the point in the menu system from you entered the AC INPUT CONTROL screen Continued on next page MATE System Controller and Display User Manu
178. the 5 minute snoozing Rstrt Forces the MX60 to restart from sleep mode Pushing Button 3 or 4 Forces the MX60 to the Float or Bulk charge stage Press NEXT to continue to Miscellaneous Screen No 3 Figure 23 Miscellaneous Screen 2 Force Bulk or Float Pushing the button under FLOAT or BULK will force the MX60 into that charge state and return to the main Status screen 19 ReBulk will re initiate another daily bulk charge cycle if battery voltage falls below this value for 90 seconds Default of 6 Volts is disabled Absorb Ending Amps can modify how long the Absorb cycle lasts Figure 24 Miscellaneous Screen 3 PCB Temperature measurement value used to control the cooling fan s operation and to provide over temperature protection of the internal electronic components This temperature measurement is not the actual internal temperature in degrees C or F but is an arbitrary number used for reference The lower the number the higher the temperature 25 degrees C is approximately a value of 525 CmpV Temperature compensated Absorb or Float set point voltage that the controller is currently using as the regulation target Battery temperature sensor reference value used to compensate the charging process This is an arbitrary number between 0 and 255 and is not the actual temperature in degrees C F An X next to this value indicates a Global eXternal BTS is being used Output value
179. then install a new fuse TELEVISION AND AUDIO SUGGESTIONS Although these inverters are shielded and filtered to minimize signal interference some interference with your television picture may be unavoidable especially with weak signals However here are some suggestions that may improver reception 1 First make sure that the television antenna produces a clear signal under normal operating conditions i e at home plugged into a standard 110 AC wall outlet Also ensure that the antenna cable is properly shielded and of good quality 2 Change the positions of the inverter antenna cables and television power cord 3 Isolate the television its power cord and antenna cables from the 24 volt power source by running an extension cord from the inverter to the television set 4 Coil the television power cord and the input cables running from the 24 volt power source to the inverter 5 Attach a Ferrite Data Line Filter to the television power cord More than one filter many be required These filters are available at most electronic supply stores NOTE nexpensive sound systems many emit a buzzing sound when operated with the inverter This is due to inadequate filters in the sound system There is no solution to this problem short of purchasing a sound system with a higher quality power supply page 7 SOURCE OF POWER Most automobile and marine batteries will provide an ample power supply to the inverter for 30 to 60
180. to Re Start modes Figure 36 The LOG2 screen LOG2 Screen The 062 screen shows the last measured open circuit panel voltage Voc the highest Voc seen by this MX60 the present Maximum Power Point Voltage being used in the MPPT stage and the amount of time since the daily and total logged values were updated Sunrise Sunrise actually shows the last time the daily logging values see Logging were updated and cleared from the main status screen This normally happens when the sun first comes up first wakeup of the day and after at least 3 hours of sleeping After 3 hours of sleeping the MX60 will display Zzzz This means that the next wakeup will cause all of the daily KiloWAttHour AmpHour statistics and Float Time to be logged and or accumulated and are shown in the Logging screen There may be situations where the sun never sets or Input PV never goes away like in parts of Alaska or if Micro Hydro or a Fuel Cell is connected to the MX60s input In this case the MX60 will create its own sunrise at either 24 or 25 hours automatically Pressing and holding down button 3 for a few 2f seconds will toggle the value between 24 and 25 hours 25 hour transfer is the default so that sunrise has the first chance at transferring and restarting the sunrise clock counter in the MX60 since days can actually be longer than 24 hours When using input sources where you know it is going to require the automatic logging transfer you will pr
181. tridges HBB 10 1 WPR 10 Big Blue 1 Yes 4 22 15x15x15 HBB 20 1 WPR 20 Big Blue 1 Yes 4 35 16x16x26 HBB 20 1 5 WPH 20 Big Blue 1 1 2 Yes 4 35 16x16x26 M5 3 5 Micron Filter HBB 20 5W This material was purchased from a Harmsco Distributer Product information can be seen below Harmscoe Calypso Blue Cartridges To Fit 4 1 2 Diameter Filter Housings Premium quality cartridges made of Code Micron HoJCase Ship Wt Ibs pleated polyester filter media for long 10 Calypso Blue Cartridges 4 1 2 OD x 8 34 L life and high dirt holding capacity HE 10 0 35W 0 35 8 Cartridges can be cleaned and reused Mice in most applications and micron ratings HE 10 20W 20 8 Available for both 10 and 20 Big Blue HB 10 50W 50 8 8 housings Individually shrink wrapped HAC BB 10 W 10 B 14 10 2 EAN 5 8 7 20 Calypso Blue Cartridges 4 1 2 OD x 20 L HE 20 0 35W 0 35 4 HE 20 1W 1 20 5 HE 20 20W 20 4 HE 20 50W 50 2 10 8 14 HE 2C EZ CL EAN 5 8 7 Carton dimensions 10 x10 x21 for both 10 and 207 5 4 20 Micron Filter HBB 20 20W This material was purchased from a Harmsco Distributer Product information can be seen below Harmscoe Calypso Blue Cartridges To Fit 4 1 2 Diameter Filter Housings Premium quality cartridges made of Code Micron HoJCase Ship Wt Ibs pleated polyester filter media for long 10 Calypso Blue Cartridges 4
182. tterie est Maintenez la tension nominale plus de inf rieure 11 V 11V La batterie est trop faible ou en mauvaise Rechargez ou remplacez la batterie condition Le courant transmis l onduleur est Utilisez des c bles plus courts inad quat ou il y a une chute de tension marqu e Utilisez un fil de jauge plus petit PROBL ME Le t l viseur ne fonctionne pas Causes possibles Solutions Le t l viseur ne s allume pas Allumez l onduleur teignez le et rallu mez le nouveau Contactez le manufacturier de votre t l vi seur pour connaitre la puissance de surte nsion n cessaire pour l allumage et v rifiez s il est compatible avec une onde sinusoi dale modifi e page 27 DONN ES TECHNIQUES Puissance de sortie continue maximale 3500W Cr tes CA maximales 7000 W Appel de courant sans charge 0 18A Onde sinusoidale modifi e Plage de tension d entr e 20 30 VDC Tension de sortie 110V CA Fusible 40 amp res de type fusible de voiture CARACT RISTIQUES DU CORDON D ALIMENTATION Jauge Quantit AMG 12 2 fils parall les noir rouge avec 1 pi ce pinces pour batterie AWG 12 connecteur noir 1 pi ce pour allume cigarette page 28 GARANTIE Votre mat riel PowerBright est garanti contre tous vices de fabrication pour une ann e pleine partir de la date d achat Cette carte de garantie n est d livr e que lors du premier achat elle est stri
183. uld be used to operate a series latching relay that disconnects the PV array if the voltage goes higher than the voltage set point Watch for a future active voltage clamp diversion product that keeps input voltages from going beyond a set ceiling voltage Micro Hydro and wind will then be better suited to take advantage of MX60s current boost technology As it is now you must be sure the input will not exceed the MX60 ratings Many are already using the MX60 with Micro Hydro as a series controller Float or Output Current This mode may be used to enable a load only when the MX60 is producing power or if the MX60 is in the float stage An example may be to turn on a water pump The Aux output will not go active until the output current is at or above the Max right hand number Current The Aux output will inactive again when the Current falls below the Min Current Aux Output will Aux output go active when goes Active Max Amps when the MX60 setting is is in Float and exceeded if it is Min and Max other than 00 are 00 Amps Figure 17 Float or Current output trigger If both Min and Max Amps are 00 then the Aux output will go active whenever the MX60 is in the Float stage 16 Backlight Control The backlighting of the LCD screen and the buttons consumes about 34 watt The user can control backlight options using the setup screen shown in Figure 18 Depending on your energy production you may elect to leave the lighting off or on The
184. um Framing 47065T23 This material was purchased from McMaster and the ordering information from the website can be seen below This particular piece was cut to 33 0 inches and was used for the two inner horizontal bars of the frame Aluminum Fractional T Slotted Framing System Usa this system tz bald Ifyou c structures such as these carts wor To gate when All of thi Note TI A D Ext connector Extrusic cut with E End G F T Slot They EXTRUSIONS amp ft La Each Each Each 4 ft Lg eft La 470657121 15 15 470657122 21 58 470657123 4325804 470651127 31 95 47065 71258 46 80 47065123 51 47 470657131 2747 470651132 40 08 470651133 52 67 470651134 27 47 4706517135 40 08 470651136 52 67 470651124 21 80 47065 7125 35 03 470651126 45 470657137 5494 470621138 60 96 47065181 119 69 _ 2 8 152 ISOMEIRIC VIEW DESCRIPTION FIVE HOLE CORNER CONNECTOR FOUR HOLE CORNER CONNECTOR T NUT WITH CAPSCREW TOP VIEW COMMENTS TITLE DIMEN E HES MORE DETAILED COMPONENT INFORMATION IS AVAILABLE IN P D THE APPENDICES PROPRIETARY AND CONFIDENTIAL SIZE DWG NO REV THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF B ARC ANY REPRODUCTION IN PART research gt center S A WHOLE WITHOUT THE WRITTEN BITED SCALE NTS ORASA FLORIDA INTERNATIONAL UNIVERSITY PERMISSION OF FIU ARC IS PROHIB 4 3 2 SHEET 3 OF 7 M3 1 Five Hole
185. umping where self priming and extended run dry capability are required Liquid stored in the specially designed pumphead provides 10 minutes or more of run dry operation after liquid supply tank is empty Heavy duty 24V DC motor Upgraded carbon ceramic mechanical shaft seal standard Do not pump gasoline or other flammable liquids Dry running for twenty minutes after initial use Model Number 23920 9313 Manufacturer Jabsco Pumps Series 23920 Run Dry DC Pump Accessories Click to see suggested accessories for this product Price 320 00 0 5 10 15 20 25 Flow Emin Maximum _ 7 owet osiees _ etastomers euna nitre _ motor Coton am fs _ Particle Sie 100 O Particle Haraness 9 06 _ pH 9 00 Flooded Suction Self Priming Applications Contractor Dewatering Fuel Oil Marine FLA listed above is the fuse size Complies with USCG 183 410 and ISO 8846 MARI NE Ignition Protection ISO 8849 MARINE Pump Standard Size 7 1 2 X4 3 4 31 2 Usual Ship Time 3 5 days S O 2000 2008 PumpBiz Inc PumpBiz offers open accounts We accept most major credit cards RUN DRY DS UTILITY PUPPIES MODELS 23920 9403 9503 12 24V RUN DRY UTILITY PUPPY 23920 9213 9313 12 24V RUN DRY UTILI
186. unting options on the top of an OutBack PSDC Disconnect Enclosure A standard 1 TSC threaded nipple may be used to secure the controller to the PSDC top for many installations All of the wires will fit through one knockout so the other can be used as a means of attachment If one knockout is used for wiring then drill through and bolt the MX60 to the PSDC top using a 10 5mm bolt lock washers and nut The use of a 7 8 inch spacer behind the MX60 when installed in either of the two rear positions will allow the mounting foot holes to be used to secure the chassis back to the wall When mounting the MX in a confined space be careful not to block the fan opening or the air inlet holes towards the bottom of the chassis on either side One side may be blocked but not both Although this will not damage the controller it will decrease efficiency and may cause it to shut off due to an over temperature error WIRE AND DISCONNECT SIZING When wiring the MX60 note that there is a current limit on the output at 60 amps and that the unit is listed to operate continuously at 60 amps There 15 no 80 derating as required by the NEC for fuses conductors and most circuit breakers The MX60 is a buck type converter and can not boost the output current when the PV array peak power point voltage is at or below the battery voltage as may happen on hot days in 24VDC PV and a 24VDC battery system or a 48VDC PV and a 48VDC battery system This unit can supply u
187. up to 2AWG wire An optional OutBack remote battery temperature sensor can be connected via the RJ11 phone type jack marked Battery Temp to the right of the BAT terminal This sensor is mounted on one of the batteries using the double back tape included Battery manufacturers recommended charging voltages are based on 77 F 25 C Your batteries will not be properly charged using the manufacturer s set points without a remote sensor unless the batteries remain at 77 F 25 The OutBack Temp sensor will automatically change the set point voltages up down depending on the battery s temperature This is especially important in very cold or very hot climates The battery temperature sensor is a highly recomended option With the Mate and Hub only one battery temperature sensor is needed for multiple FX inverters and MX60s The master FX or MX plugged into port one of the hub reads its temp sensor and distributes that information to the other units If the system contains an FX then it needs to be the master and have the battery temperature sensor plugged into it If using a combination of FX s and MX s the FX inverter must be the port one 1 master To the right of the temp sense jack is a small two position terminal block marked AUX The terminals are marked Ground and 12V The terminals are programmable to accomplish an assortment of functions such as load diversion or alarms The max current available on this terminal block is 200 milliam
188. ur en marche Une diode verte devrait s allumer indi quant que l onduleur fonctionne et que du courant est disponible 5 teignez l interrupteur OFF 0 La diode verte pourrait clignoter bri vement et une alarme pourrait se faire entendre momentan ment Tout est normal 6 Assurez vous que l appareil que vous souhaitez utiliser est teint Branchez l appareil dans l une des deux prises situ es sur le panneau avant de l onduleur 7 Allumez l interrupteur de l onduleur Allumez ensuite votre appareil Branchez ces terminaux ceux de l onduleur situ s l arri re suivre les codes couleurs Branchez ces pinces aux bornes de la batterie du v hicule respectez les codes couleurs Rouge positif noir n gatif page 19 Directement dans une batterie 24 V 1 Assurez vous que l interrupteur situ sur le panneau avant de l onduleur est sa position d arr t Off O Prenez les c bles munis de pinces batterie et branchez les cosses anneaux dans les deux bornes du panneau arri re de l onduleur en vous assurant de fixer la pince positive rouge la borne positive rouge de la batterie et la pince n gative noire la borne n gative noire de la batterie Serrez fermement les crous sans forcer Mettez l interrupteur de l onduleur en marche ON I Une diode verte devrait s allumer indi quant que l onduleur fonctionne et que du courant est disponible teignez l interrupt
189. ures pour la recharger est galement recommand d teindre l appareil aliment par l onduleur avant de d mar rer votre v hicule L onduleur fonctionne normalement lorsque le moteur tourne mais il se peut que la baisse de tension r sultant de la demande au d marrage d clenche un arr t automatique pour tension trop basse Lorsqu il n alimente pas un appareil l onduleur ne consomme que tr s peu de courant et pourrait demeurer branch pendant pr s de trois heures mais il est quand m me recom mand de le d brancher lorsqu il n est pas utilis pour viter de d charger la batterie DISPOSITIFS DE PROTECTION DE LONDULEUR Une DIODE ROUGE s allumera et l onduleur s teindra automatiquement lorsque 1 La tension baisse 9 5 V Lorsque l onduleur d tecte que la tension de la batterie est de 10 5 V une alarme se fait entendre pendant une p riode prolong e 2 La tension exc de 15 5 V 3 L appareil branch l onduleur consomme plus de 3500 watts de facon continue 4 Le courant transitoire de cr te exc de 7000 watts 5 La temp rature interne de l onduleur d passe 165 F page 22 e e onduleur est quip d un ventilateur thermique concu pour refroidir l onduleur cours de fonctionnement L onduleur s teindra automatiquement si le ventilateur ne r ussit pas maintenir la temp rature un niveau acceptable cas d arr t automatique ou si une alarme continue se fait
190. ut voltage times output current It is also a good idea to NOT install the MX60 in direct sunlight SysError Very rare System Error means that there was an internal non volatile memory error The unit will stop operating when this message is displayed Call the factory if you see this message PASSWORD The MX60 has a set point adjustment lockout that requires an access code to make many changes to the controller s operation The password is 141 When the MX60 asks for the password press decrement until the number reaches 141 and then press ENTER You will not need to enter the password again until either 10 minutes passes or you un power and re power the unit Every time you press a button after entering the correct password you have 10 minutes until the MX60 locks you out again and need to re enter the password IF you decide that you do not want to make any changes just hit ENTER with the incorrect password and continue from there DEFAULT CHARGER VOLTAGES The MX60 is factory preconfigured for a 12V battery system All of the default settings are multiples of 12V nominal settings The default bulk termination or Absorb and EQ voltage setting is 14 3 VDC and the default Float setting is 13 6 VDC The default current limit is set to 60 Amps 10 SYSTEM CONFIGURATION YOU MUST SELECT THE BATTERY SYSTEM VOLTAGE FIRST Battery System Voltage The nominal battery system voltage can be changed from the default of a 12 volt batte
191. ve High the MX60 default Remote An OutBack MATE can control the operation of the Aux output of the MX60 controller if this is selected Only one MX or FX devices Aux control output can be automatically controlled by the MATE at a time Vent Fan The Aux output becomes active when the battery voltage exceeds the Vent Fan voltage setting This mode is useful for controlling a fan for venting hydrogen out of a battery room or triggering an over voltage alarm The Aux output will stay active for at least 30 seconds after the Vent Fan voltage is exceeded Night Light Night Light mode Activates the Aux output at Night time Night occurs after 7 minutes of sleep and De activates the Aux output at the next MX60 Wakeup PV Trigger Activates the Aux output when the PV input exceeds the voltage set point for a minimum adjustable amount of hold time This might be useful for sounding an alarm if the MX60 input terminals go beyond a certain voltage Figure 16 shows the main PV trigger Aux screen 15 VOLT adjusts the PV input TIME adjusts voltage above the minimum which the Aux output output will go HOLD time Active from O to 25 Adjustable from Seconds 20 to 140 Volts Figure 16 PV Trigger Main screen The maximum input voltage for an MX60 should not exceed 140 Volts which can happen if a 72 volt nominal array is used in sub zero temperatures Do not use it to operate a diversion load across the PV terminals however this mode co
192. ve NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev 2 30 03 31 04 Page 32 ADVANCED MENU MX AUX ADV SETTINGS WARNING changes made could adversely effect System performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT choose product FX MX MATE MAIN ADV MX choose category MAIN MENU SHORTCUT AUX ADV MAIN Pressing the left two keys on the MATE ADV A cc PUD at the same time from anywhere in the Aux output Disabled menu system takes you to the MAIN menu function DOWN PORT Y ADV MX AUX AUX Output control DONN ON ADV MX AUX End of aux menu IOP ADV MAIN Copyright 2003 OutBack Power Systems Inc User Manual MATE System Controller and Display 19009 62 Ave NE Arlington WA 98223 USA Tel 360 435 6030 Fax 360 435 6019 Rev2 30 03 31 04 Page 33 ADVANCED MENU MATE AGS SETUP 6 54 42P SUM STATUS SET DIS MARY METERS UP PLAY SETUP INV CHGR MENU choose category AC IN SEARCH LBCO LIMT PG2 ADV SETTINGS WARNING changes made could adversely effect System performance ADV PASSWORD enter the password 132 ENTER INC DEC EXIT choose product EX MX MATE MAIN ADV MATE Choose category AGS ADV MATE AGS Choose category QUIET VOLT SETUP TIME START MATE AGS SETUP Ags port DOWN AGS INC MATE AGS SETUP Ags enabled DOWN UP NO MATE AGS SETUP Ags control MAN OFF DOWN UP CHANGE MATE AGS SETUP
193. ystems Inc 19009 6274 Ave NE Arlington WA 98223 USA Page 6 Rev 2 30 03 31 04 Tel 360 435 6030 Fax 360 435 6019 2 2 3 SOFT Keys The four buttons under the LCD are referred to as the soft keys Their operation is dependent on what their label says The label is the word on the bottom line of the LCD directly above the button Soft keys used to navigate the menus are commonly labeled UP DOWN NEXT lt gt or lt TOP gt Soft keys that change settings are labeled either with the change they will make such as OFF lt AUTO gt and ON or if there are more then a couple values that the setting can be changed to INC and DEC are used to mean increase and decrease respectively SETUP FX INPUT PO0 ac transfer GRID In this example pressing DOWN will take you to the next setpoint screen control the SETUP FX INPUT menu DOWN GRID PORT SETUP FX INPUT POO Input setup In this example pressing lt TOP gt will take you to the first setpoint screen in completed the SETUP FX INPUT menu lt SETUP gt will return you to the SETUP FX TOP SETUP MAIN screen and MAIN will take you back to the Main screen SETUPZEX INPUT cPOO In this example pressing lt GRID gt will change the FX AC transfer control to ac transfer GRID GRID mode Conversely pressing GEN will change the FX AC transfer control control to GEN mode DOWN GRID GEN PORT SETUP FX INPUT P

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