819-6557 - Frymaster
Contents
1. 4 ett or 9 S v E 6 8 2 2 1 lvIvlvivivivivivivivlviv 6 8 2t e ew 8 3001 IHM 2101 4 2 6 205 940 206 HOLIMS 319901 QNVM ca AV 138 Waiv 1v NDILINDI 3SN3S avds Ave IND Ave Dat 301 TAA NAD AVIS Wav 19 NOILINSI 18 AJAA XD8 ASWAOSSNVAL OL q33 36t X LIWII IH LH 4444 AY AY AY AYA AY 9 o tOo Nh 00 AL33vs 1901190 JINGOW 7 4 2 Main for all models prior to Sep 2010 oS eS SS eS eee eS SS SS 1 Nad LIWIT IH 940 ov v2 ona P AW Nag 26 NOILINOI oIND412333 10719 TWANYW 7 5 N Te o 7 9 Os T e ao Q oO gt LL 7 4 3 CE Wiring Diagram V L 8 1 G 0 8 davoda 4 31ndWD2 OL vivivivivivivivivivivivivivivs zul 110116 8 9 s 2 1 p 9 141 13 5 9 wNUILdL 66 HOLIAS BN2. uoneJedo 9 uonej elsu SIDAL SUr S JosewAr S L Frymaster Frymaster a member of the Commercial Food Equipment Service Association recommends CFESA CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 DECEMBER 2012 www frymaster com l m 5 2 m E mail service frymaster com Please read all sections of this manual and retain for future reference NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster Factory Authorized Servicer FAS or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 3 of this manual for specifics NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may no
3. G30 631 800 2 90 UNITED KINGDOM UK id CE Standard Required airflow for the combustion air supply is 2m h per kW 1 Connect the quick disconnect hose to the fryer quick disconnect fitting under the front of the fryer and to the building gas line NOTE Some fryers are configured for a rigid connection to the gas supply line These units are connected to the gas supply line at the rear of the unit Frymaster BK1814 Series Gas Fryers Chapter 3 Installation When using thread compound use very small amounts on male threads only Use a pipe thread compound that is not affected by the chemical action of LP gases Loctite PST56765 Sealant is one such compound DO NOT apply compound to the first two threads Doing so may allow some of the compound to enter the gas stream resulting in clogging of burner orifices and or the control valve 2 Open the gas supply to the fryer and check all piping fittings and gas connections for leaks with a leak detection fluid 3 Close the fryer drain valve and fill the frypot with water and boil out solution to the bottom OIL LEVEL line at the rear of the frypot Light the fryer and perform the boil out procedures that are described in the Lighting Instructions and Boiling Out the Frypot topics found in Chapter 3 of this manual A DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that melted shortening cooking oil or water
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5. 2 Put one filter paper sheet on top of the Ensure filter paper overlaps two inches on all support grid Be sure the paper covers the sides and is evenly distributed under the hold filter pan bottom and laps two inches onto Cova ring the pan wall 3 Position the hold down ring on top of the filter paper Ensure the hold down ring seals around the support grid This prevents sediment from getting into the system a Hold down ring positioned correctly over filter paper in filter pan 5 4 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Operation 5 3 2 Assembling the Filter cont 4 Sprinkle 8 ounces 227g of filter powder on the filter sheet Ensure the powder covers the filter paper evenly Sprinkle the proper amount of filter powder evenly 5 Place the crumb screen in the filter pan over the paper Allow the crumb screen to rest on the top edges of the hold down ring Crumb screen properly placed 6 Return filter pan to cabinet 5 5 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Operation 5 3 3 Installing the Filter 1 Slide the filter inside the fryer cabinet Ensure the male female pickup tubes are fully engaged Ensure the filter pan opening is directly under the center dump tube The filter pan slides under the fryer left connecting with a male connector right Ensure that the pickup tube 5 securely coupled with this connector Its location may vary based
6. Polishing the oil removes suspended particles which increases the life of the oil 8 After the filter cycle is complete close the drain valve push the red handle to the left until it stops and allow the fryer to refill see Step 4 above for additional reference After filtering is complete close the red drain handle to start refilling the frypot 5 10 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Operation 5 5 2 Filter Operation cont 9 After all oil 15 pumped back into the frypot bubbles will form indicating air in the oil return lines Allow the oil to bubble for 10 15 seconds to ensure all oil is evacuated from the return lines Turn the yellow handle to close the oil return valve and deactivate the filter pump see Step 5 above for additional reference m re gt Allow the oil to bubble for 10 15 seconds to ensure evacuation of all oil in the return lines 10 If the oil level is low add oil until the level is at the top OIL LEVEL line DO NOT OVERFILL THE FYPOT This will cause oil to splash out of the frypot during cooking and may cause burns or damage a T 4 x ER ete Ta ES LER zi a wr b Add oil until the oil level is at the top OIL LEVEL line DO NOT OVERFILL THE FRYPOT 1 A Replace the frypot grid using care not to splash hot oil Turn the fryer on Replace the frypot grid using care no
7. Burner Malfunctions cont D Fryer will not reach the temperature setting and or runs erratically 1 Incorrect location of sensor probe or defective temperature sensor 2 Loose wiring wire connection E Fryer oil temperature cannot be controlled fryer runs at high limit temperature 1 Defective temperature probe Call your Factory Authorized Servicer User Replaceable Parts __ 803 0197 Filter Pan Components 7 3 ing Troubleshooti Frymaster BK1814 Series Gas Fryers Chapter 7 iagrams D iring 7 4 V 6 G 0 GQ3VD8 32 9484 1 OL ee SS SS SS O0 sul 1411 1435 IVNUILdL 10 ce HOLIMS n ok te e HOLIMS 319901 Va 305 1331 2627 Baez EE ayoga 42 4 1 a 7A en 391A30 SS emoes ger r al gt a 007 Er peret Pepe e epp 4 NOILISOd NO NOILISOd 440 1 6 1 SONILLAS HOLIMS AVIS 33WLL SIL
8. UR NO 440 M e WAL San 1 T3 LHA B oli LOCO sates ami a Y Sall 301 Le X18 308 ol 6 lt 42 Ep aH 9 JJA 133 261 ma N3NSDJSNVSI OL THA 38i ee HOLIMS NIYAT ES 239 LK apa gu AV 13395 WNUILdD THA 18 NDILINSI Nag 1217 a ma 29 xx LL tT 1 tH D dsN3ds 789 1 303432 Nag LIWIT IH 01 8 2 OL L er 01 ivds 298 did Ad N 29 Are 540 28 ASA ON IND Ave 580 57 SAN I on o OND Haran 321 Nua im EA on m ma 29 nqa 26 AE ne HOLIMS 319901 QNVM NOLLINOI c 540 205 NULLINDI e JINLI3IL23 13 107 1 T N 7 4 Frymaster BK1814 Series Gas Fryers ing Troubleshooti Chapter 7 98 81508 L35SV8 WNOILdO 1 3015 1 LHM HILIMS ______138 36e dad 382 GavOd JOVASSLNI ASLAGDWOO OL 6 8 7 2 2 1 31 OL 6 6 21911 21211 aava 39VdadlNI 1 39IA30 ANNOS r 68 110168121916 v e e T gt r ind dd nd
9. be obtained in the filtration manual included with the system A WARNING No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypot Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning FINDING YOUR WAY AROUND THE FRYMASTER BK1814 GAS SERIES Flue Cap Basket Hanger Top Cap IL Controller Oil Return Handle High Limi Reset Switch Drain Tubes Gas Valve Filter Unit Burners Drain Valve Handle 1 1 1 2 1 3 1 4 1 5 1 6 2 1 2 2 2 3 2 4 2 9 2 6 2 7 3 1 3 3 3 6 3 7 4 1 4 2 Frymaster BK1814 Series Gas Fryers Installation amp Operation Manual TABLE OF CONTENTS INTRODUCTION After Purchase Ordering Parts Service Information Computer Information Safety Information Service Personnel 2 1 2 1 2 2 2 3 2 3 2 3 2 5 2 5 3 1 3 1 3 2 3 7 3 9 Frymaster 1814 Series Gas Fryers Installation amp Operation Manual TABLE OF CONTENTS CONT FILTRATION INSTRUCTIONS Draining and Manual Filtering General F
10. inside front door panel Information provided includes the model and serial number of the fryer BTU hr input of the burners outlet gas pressure in inches W C and whether the unit has natural or propane gas orifices 2 2 Frymaster BK1814 Series Gas Fryer Chapter 2 Important Information A DANGER Fryers MUST be connected ONLY to the gas type identified on the attached rating plate 2 6 Pre installation DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Service Hotline at 1 800 551 8633 DANGER Do not connect this appliance to the gas supply before reviewing all information in this chapter NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter A General Only licensed personnel should install any gas fired equipment 1 A manual gas shut off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service 2 Parts protected by the manufacturer or its agent shall not be adjusted by the installer 3 Frymaster 1814 Series gas fryers require 120VAC 60 cycle or 230VAC single phase 50 Hz International electrical service and are equipped with a 16 3 SJT grounded flexible power cord for a direct connection to the power supply Amperage draw for each unit depends on the accessories supplied with the
11. on model 5 4 Daily Filter Operation A WARNING Use caution and wear proper protective clothing The oil to be filtered is at or near 350 F 177 C Ensure all hoses are connected properly and drain handles are in their proper position prior to operating any switches or valves Failure to do this can result in severe burns WARNING Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to on site management operational procedures 5 4 1 General Overview Only filter oil at operating temperature 350 F 177 C When filtering begins the filter motor engages and oil 15 drawn through filter paper or a filter leaf assembly and pumped back into the frypot through oil return plumbing The frypot s drain remains open during the filtering process allowing oil to filter through the frypot and back into the filter unit Allow the oil to cycle through this process for approximately 5 minutes At the end of 5 minutes close the drain valve and allow the frypot to fill to the top OIL LEVEL line Leave the pump running for 10 15 seconds after bubbles appear in the frypot to ensure all oil is pumped from the drain pan and the lines Close the oil return valve 5 6 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Operation 5 4 2 Filtering Tools Assemble tools to be used for filtering These are supplied with the filter starter kit included with
12. the fryer filter system e Frypot Filter Brush used to clean frypot and filter pan sides and bottom heating elements and to dislodge sediment during filtration or oil change e Clean out Rod design may vary used to dislodge heavy debris in the drain tube when needed e Filter Powder e Filter Paper The following tools are not required but are recommended to make the filtering task easier e Measuring Cup used to measure filter powder e Stainless Steel Crumb Scoop for removing large debris from oil prior to filtering 5 7 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Operation 5 5 Operating the Filter 5 5 1 Pan Preparation and Operation See Section 5 3 2 Assembling the Filter and Section 5 3 3 Installing the Filter for the appropriate filter preparation procedure A CAUTION NEVER operate the filter unit unless cooking oil is at operating temperature 350 F 177 C 1 Ensure the filter pan assembly is prepared as described in Section 5 3 2 Assembling the Filter and ensure fryer is turned off 2 Remove fry baskets from frypot and skim any large debris from the oil Use extreme caution as oil is at or near operating temperature 350 F 177 C Prior to filtering skim any large debris from oil in frypot 3 Remove the support grid from the frypot using the clean out rod Stir the oil with the frypot filter brush to suspend debris prior to draining Removing sup
13. INZINZINZ AVA AVA AVA AVA AYA AYA VA AVA AYA IAINIAIAIAIAIAIANIA IANINIAIAIAIAIAIAIA 118 1 6 9 2 8 6 1 7 9191 21816 25 79191 21816 919 2 8 6 OL WV OL 531713 LINDYID IOMLNOO 1 1 Frymaster BK1814 Series Gas Fryers Chapter 7 Troubleshooting 7 6 Wiring Diagram RAM Units Only BACK VIEW UF LOV RECEPTACLE IN BACK RAM AREA BRONZE a mE Rm E E Xt NEU WHT re BLK HOT SEN 7 GREEN SOREMW IN BACK OF UNIT HOT BLK NEU WHT PORTAL GRN GRN ee za A EI 4 e 5 Li Vd Tee Dow de e jj o 29910278 Co 7 8 Frymaster WOC Frymaster L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6557 PRINTED IN THE UNITED STATES 1 800 551 8633 DECEMBER 2012
14. LEVEL line A DANGER WHEN USING SOLID SHORTENING PACK THE SHORTENING DOWN IN BETWEEN THE TUBES TO THE BOTTOM OF THE FRYPOT DO NOT OPERATE THE FRYER WITH A SOLID BLOCK OF SHORTENING SITTING IN THE UPPER PORTION OF THE FRYPOT THIS WILL CAUSE DAMAGE TO THE FRYPOT AND MAY CAUSE A FLASH FIRE 5 2 General Filtration Information Most filter systems use filter paper as the filter medium Filter powder is required to enhance the filtration process Photos used in the procedural illustrations may differ from the filter unit that came with the frying system The following procedures apply to all fryers equipped with filter systems Filter system design depends on the frying system configuration 5 3 Filter Preparation On initial installation and before each use clean the filter a Remove all loose parts from the filter b Wash the filter pan and all accessories in hot soapy water c Dry thoroughly 5 2 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Operation 5 3 1 Filter Components Filter paper 15 held in place by a hold down ring Oil moves through the paper leaving behind impurities Filter pan Filter support grid Filter paper Hold down ring Crumb screen A filter unit which utilizes disposable filter paper to filter oil 5 3 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Operation 5 3 2 Assembling the Filter 1 Place the support grid in the bottom of filter pan
15. RIFICE aad MODEL QTY PRESSURE i sii MBAR INCH WC G20 2 2 46 10 0 4 0 33 7 G25 2 2 46 15 0 1 1 4 33 3 5 Frymaster BK1814 Series Gas Fryers Chapter 3 Installation NOTE Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is operating Pilot Flame Adjustment Turn the pilot adjustment screw clockwise counter clockwise until the desired flame volume is achieved The 1814 Series gas fryer has received the CE mark for the countries and gas categories indicated in the table below NOTE The nominal heat input QN is 21kW except for AT DE LU and category 3P B which is 23kW CE Approved Gas Categories by Country COUNTRIES CATEGORIES GAS PRESSURE MBAR AUSTRIA AT 2 G30 G31 I2E R B G20 G25 ER ME G30 931 28 30 37 DENMARK DK G20 G25 20 25 2 3 G50 Gai ee IIPEsi3P G20 G25 20 25 5 5 DK FR Go 20 FINLAND Fl 2 G20 G25 GERMANY DE 631 qo 2 GREECE GR II2H3 a EDS ITALY IT 2 3 EGRET 20 a __ ___ IRELAND IE 2 3 250757 20 ___ 2 20 UE 25 NETHERLANDS NL 001 _ _ 56 ___ 121 G30 631 NORWAY G30 G31 PORTUGAL PT 12 3 630 641 28 30 37 G20 OHS G20 G30 G31 2833037 ___ SPAIN ES G30 G31 28 30 37 vm 37 50 SWEDEN SE 2
16. Screw the drainpipe provided with your fryer into the drain valve Make sure the drainpipe is firmly screwed into the drain valve and that the opening is pointing down 2 Position a metal container with a sealable cover under the drainpipe The metal container must be able to withstand the heat of the oil and hold hot liquids If you intend to reuse the oil Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available If you are using a Frymaster filter cone holder be sure that the cone holder rests securely on the metal container 5 1 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Operation 3 Open the drain valve slowly to avoid splattering If the drain valve becomes clogged with food particles use the Fryer s Friend poker like tool to clear the blockage DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil will rush out creating the potential for severe burns DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 4 After draining the oil clean all food particles and residual oil from the frypot BE CAREFUL this material may still cause severe burns if it comes in contact with bare skin 5 Close the drain valve securely and fill the frypot with clean filtered or fresh oil or solid shortening to the bottom OIL
17. Service Hotline phone number 1 800 551 8633 To speed up your order provide the model number serial number gas type part needed item part number if known and quantity needed 1 1 BK1814 Series Gas Fryers Chapter 1 Introduction 1 4 Service Information Call the Frymaster Service Hotline 1 800 551 8633 for the location of your nearest factory authorized servicer To assist you more efficiently always provide the service technician with the model number gas type serial number and the nature of the problem 1 5 Computer Information This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and may cause harmful interference to radio communications if not installed and used in accordance with the instruction manual Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to oper
18. andards Fryer installation must conform with local codes or in the absence of local codes to the appropriate national or European Community CE standards 2 7 Air Supply and Ventilation A DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow as well as for service and maintenance A Do not connect this fryer to an exhaust duct B Correct installation and adjustment will ensure adequate airflow to the fryer system C commercial heavy duty fryer must vent its combustion wastes to the outside of the building A deep fat fryer must be installed under a powered exhaust hood or an exhaust fan must be provided in the wall above the unit as exhaust gas temperatures are approximately 800 1000 F 427 538 C Check air movement during installation Strong exhaust fans in the exhaust hood or in the overall air conditioning system can produce slight air drafts in the room 2 4 Frymaster BK1814 Series Gas Fryer Chapter 2 Important Information 2 7 Air Supply and Ventilation cont D Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer Never use the interior of the fryer cabinet for storage or st
19. ate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 6 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction 1 2 BK1814 Series Gas Fryers Chapter 1 Introduction 1 7 Service Personnel A Qualified and or Authorized Operating Personnel 1 Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipme
20. ause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured See Chapter 1 of this manual for definition of qualified service personnel Z DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas line is used an additional restraining cable must be connected at all times when the fryer is in use A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance A DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier 2 DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material Additional information can
21. certified NF D 36124 or other national standard The coupling shall be periodically examined and replaced as necessary A WARNING Do not attach accessories to this fryer unless fryer is secured from tipping Personal injury may result 2 The fryer must be restrained by means independent of the flexible coupling or connector in order to limit the movement of the fryer Restraining brackets are located on the back panel of the fryer for the attachment of restraints 3 If disconnection of the restraint is necessary this restraint must be reconnected after the fryer has been returned to its originally installed position I After hook up bleed the gas line of air to ensure that the pilot light will ignite quickly AUSTRALIAN REQUIREMENTS be installed in accordance with AS 5601 AG 601 local authority gas electricity and any other relevant statutory regulations 3 5 Gas Specifications NON CE Altitudes of 2000 feet or less INPUT GAS ORIFICE ORIFICE MODEL QTY PRESSURE BTU TYPE MM PART NO MBAR INCH W C 1814 115 2 26 43 810 2049 5 10 4 LP 1 40 54 810 2324 5 27 5 11 NOTE Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is operating Pilot Flame Adjustment Turn the pilot adjustment screw clockwise counter clockwise until the desired flame volume is achieved CE ONLY Altitudes of 2000 feet or less INPUT GAS ORIFICE PILOT O
22. conditioning equipment or make up air apparatus Turn air moving equipment off and recheck the pilot Main Burner Malfunctions Main burner will not come ON gas not detected at main burner l 2 4 Check that the gas valve is open Check that the pilot is ignited and is operating properly Factory Authorized Servicer Only Check the high limit switch for continuity Factory Authorized Servicer Only Check the combination gas valve and replace if defective Main burner flames are small and appear lazy oil does not come up to temperature quickly JE Factory Authorized Servicer Only Check gas pressure at the pressure tap of the gas valve Use dial type or standard water type U gauge manometer With burner in operation the pressure should be 4 W C 10 mbar for natural gas and 11 W C 27 5 mbar for propane If not remove the pressure regulator adjustment cover Use screwdriver to turn the adjusting screw for proper pressure Replace cover re check pressure and re install pressure tap plug Signs of excessive temperature oil scorches and quickly becomes discolored l Check operating thermostat May be out of adjustment or calibration Recalibrate if necessary Check gas pressure as outlined above Oil used is of inferior quality and or oil has been used too long Replace oil Ensure frypot is clean when refilling with new oil 7 2 Frymaster BK1814 Series Gas Fryers Chapter 7 Troubleshooting 7 3 Main
23. contents of the frypot for disposal Do not use a glass or plastic container B Clean the frypot 6 1 Frymaster BK1814 Series Gas Fryers Chapter 6 Preventive Maintenance 6 1 3 Periodic Annual The fryer should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster recommends that the fryer be inspected at least annually by a Factory Authorized Servicer as follows Inspect fryer cabinet inside and front and rear for excessive oil build up Verify that burners and associated components 1 e gas valves pilot assemblies ignitors etc are in good condition and functioning properly Inspect all gas connections for leaks and ensure all connections are properly tightened Verify that temperature and high limit probes are properly connected tightened and functioning properly Verify all component box components i e computer controller relays transformers interface boards etc are in good condition and free from oil build up and other debris Inspect component box wiring and ensure all connections are tight and all wiring is in good condition Ensure all safety features 1 drain safety switches reset switches etc are present and functioning properly Verify that frypot is in good condition and free of leaks Verify that frypot tube diffusers are present and in good condition 1 no visible deterioration or damage Verify that all wi
24. ctuations have been found and can not be solved another way F Only qualified service personnel should make adjustments to the regulators G Orifices The fryer can be configured to operate on any available gas The correct safety control valve appropriate gas orifices and pilot burner are installed at the factory While the valve can be adjusted in the field only qualified service personnel should make adjustments with proper test equipment 3 4 Frymaster BK1814 Series Gas Fryers Chapter 3 Installation 3 4 Gas Connections cont H Flexible Couplings Connectors and Casters If the fryer is to be installed with flexible couplings and or quick disconnect fittings the installer must use a heavy duty AGA design certified commercial flexible connector of at least 54 NPT with suitable strain relief in compliance with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 latest edition and Addenda Z21 69a latest edition Quick disconnect devices must comply with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 latest edition 1 For an appliance equipped with casters the installation in the U S shall be made with a connector that complies with Standard for Connectors for Movable Gas Appliances ANSI Z21 69 latest edition and Addenda Z21 69a latest edition In the European Union use a flexible coupling certified as NF D 36123 or other national standard or a quick disconnect device
25. d service agency for service A DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that melted shortening cooking oil or water is in the frypot before firing the unit A Rigid Connections Check any installer supplied intake pipe s visually and clean threading chips or any other foreign matter before installing into a service line If the intake pipes are not clear of all foreign matter the orifices will clog when gas pressure is applied Seal pipe joints with a sealant resistive to LP gas When using thread compound on gas piping use very small amounts and only on male threads Use a pipe thread compound that is not affected by the chemical action of LP gases DO NOT apply thread compound to the first two pipe threads doing so will cause clogging of the burner orifices and control valve 3 3 Frymaster BK1814 Series Gas Fryers Chapter 3 Installation 3 4 Gas Connections cont B Manual shut off valve This gas service supplier installed valve must be installed in the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency C Regulating Gas Pressure The fryer and shut off valve must be disconnected from the gas supply during any pressure testing of the system NOTE External gas regulators are not normally required on this fryer A safety control valve protects the fryer against pressure fluctuation
26. e fryer carefully for visible or concealed damage See Receiving and Unpacking Equipment in Section 2 1 CAUTION Frymaster appliances equipped with legs are for stationary installations Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury For moveable installations optional equipment casters must be used Questions Call 1 800 551 8633 2 3 Product Description Frymaster 1814 Series gas fryers are energy efficient tube style gas fired units All units are shipped completely assembled with accessories packed inside the frypot units are adjusted tested and inspected at the factory before shipment Sizes weights and input rates of all models are listed in this manual A WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system particularly the aspects of system operation oil filtration draining and cleaning procedures 2 4 Principles of Operation The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion The mixture 15 ignited at the front end of each heat tube by the pilot light Internal diffusers slow the flame as it goes through the burner tube This slow turbulent flame increases heat transfer to the walls of the tubes to heat the oil more efficiently 2 5 Rating Plate This is attached to the
27. e located inside the front door The fryer 15 equipped with a 120 single phase 60 hertz system Domestic or 230VAC single phase 50 hertz system International CE Do not cut or remove the ground prong from the power cord plug Do not attempt to use the fryer during a power outage DANGER This appliance requires electrical power for operation Place the gas control valve in the OFF position in case of a prolonged power outage Do not attempt to operate this appliance during a power outage 3 9 Frymaster BK1814 Series Gas Fryers Chapter 4 Fryer Operations 4 1 Initial Start up A WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system particularly the aspects of system operation oil filtration draining and cleaning procedures Cleaning New units are wiped clean with solvents at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process then coated lightly with oil Before any food preparation wash thoroughly with hot soapy water to remove any film residue and dust or debris then rinse out and wipe dry Also wash any accessories shipped with the unit Close the drain valve completely and remove the crumb screen covering the heating tubes Ensure the screws holding the thermostat and high limit control sensing bulbs into the frypot are tight Typical sensor probe high li
28. ed B Relocating the fryer Remove all weight from each leg before moving a fryer with legs installed Do not slide the fryer on the legs C Ifa leg becomes damaged contact your service agent for immediate repair replacement 3 2 Leveling the Fryer A All Installations If the floor is uneven or has a definite slope place the fryer on a level platform B Place a carpenter s spirit level across the top of the fryer and level the unit both front to back and side to side If it is not level the unit may not function efficiently the oil may not drain properly for filtering and in a line up it may not match adjacent units C Adjust to the high corner and measure with the spirit level If floor 1s uneven level the unit with the screw adjustments on each leg ensure minimum clearances as discussed in Chapter 2 are maintained during the leveling procedure D Re leveling If the fryer is moved re level the fryer following the above instructions E The install must be reviewed at the time of installation to ensure it meets the intent of these instructions CAUTION Fryers must be at room temperature empty of oil and if fitted with legs lifted during movement to avoid damage and possible bodily injury DANGER Hot shortening can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills and the falls and severe burns that could occur Thi
29. es in the oil Return the oil return handle to the OFF position The frypot should refill in no more than 2 minutes and 30 seconds To ensure good fryer health and a safe environment the fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 6 1 4 Stainless Steel Care DANGER DO NOT let water splash into the tank of hot oil It will splatter and can cause severe burns All stainless steel fryer cabinet parts should be wiped regularly with hot soapy water during the day and with a liquid cleanser designed for stainless steel at the end of each day A Do not use steel wool abrasive cloths cleansers or powders B Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove C Ifitis necessary to scrape the stainless steel to remove any encrusted materials soak the area first to soften the deposit then use a wood or nylon scraper only 6 3 Frymaster BK1814 Series Gas Fryers Chapter 7 Troubleshooting 7 1 General DANGER Hot oil will cause severe burns Never attempt to move this appliance when filled with hot oil or to transfer hot oil from one container to another A DANGER This equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrica
30. hapter 6 Preventive Maintenance 6 1 General A DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil If water comes in contact with oil heated to cooking temperature it will cause spattering of the oil which can result in severe burns to nearby personnel Any equipment works better and lasts longer when maintained properly and kept clean Cooking equipment is no exception Frymaster 1814 Series gas fryers should be kept clean during the working day and thoroughly cleaned at the end of each day Below are recommendations for daily weekly and periodic preventative maintenance 6 1 1 Daily A WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions and precautionary statements for use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces A Remove and wash all removable parts B Clean all exterior surfaces of the cabinet Do not use cleaners steel wool or any other abrasive material on stainless steel C Filter the cooking oil and replace if necessary The oil should be filtered more frequently when under heavy use D Clean filter pan as well as crumb tray as discussed on page 5 1 6 1 2 Weekly A Completely drain the oil from the fryer into a metal stockpot of sufficient size to safely hold the entire
31. he oil which can shorten its life A high limit thermostat opens shutting off the burners and preventing further heating at 425 F 218 C in domestic units and 212 C 415 F in CE units WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures 4 2 2 Pilot Lighting Procedures Electronic Ignition Systems Initial Pilot Lighting All Frymaster fryers are tested adjusted and calibrated to sea level conditions before leaving the factory Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditions low gas pressure differences in altitude and variations in gas characteristics These adjustments correct possible problems caused by rough handling or vibration during shipment and are to be performed only by qualified service personnel These adjustments are the responsibility of the customer and or the dealer and are not covered by the Frymaster warranty The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve then to the pilot and main burners The pilot is located Pilotin normal operation high in the cabinet center at the base of the frypot 4 2 Frymaster BK1814 Series Gas Fryers Chapter 4 Fryer Operations WARNING Never use a match or taper to light pilot o
32. iltration Information Filtration Preparation Daily Filtration Operation Operating the Filter PREVENTATIVE MAINTENANCE General TROUBLESHOOTING General BK1814 Series Gas Fryers Chapter 1 Introduction 1 1 Applicability and Validity The Frymaster 1814 Series gas model family HD models has been approved by the European Union for sale and installation in the following EU countries AT BE DE DK ES FI FR GB IE IT LU NL NO PT and SE This manual is applicable to and valid for all Frymaster 1814 gas units sold in English speaking countries including those in the European Union Where conflicts exist between instructions and information in this manual and local or national codes of the country in which the equipment is installed installation and operation shall comply with those codes This appliance is only for professional use and shall be used by qualified personnel as defined in Section 1 7 1 2 After Purchase In order to improve service have the following chart filled 1n by the Frymaster Authorized Servicer who installed this equipment Authorized Service Technician FAS Address Telephone Fax Model Number Serial Number Gas Type 1 3 Ordering Parts Customers may order parts directly from their local factory authorized servicer A list of Frymaster Factory Authorized Servicers FAS s is located on the Frymaster website at www frymaster com If you are unable to access this list call the Frymaster
33. inlet line This fryer is equipped with a 34 22 mm male inlet The gas supply line must be sized to accommodate all the gas fired equipment that may be connected to that gas supply Consult your contractor gas company supplier or other knowledgeable authorities Recommended Gas Supply Line Sizes Gas Types Number of Fryers O oe 34 22 mm 1 28 mm 114 35 mm 15 mm 17 mm When exceeding 18 feet for a configuration of more than four fryers it is necessary to provide a 114 35 mm rigid gas connection 3 2 Frymaster BK1814 Series Gas Fryers Chapter 3 Installation 3 4 Gas Connections cont 184 50 28 30 or 50 Gas Type Min Pressure W C kpa mbar Max Pressure W C kpa mbar Gas Type Min Pressure W C kpa mbar Max Pressure W C kpa mbar A DANGER When pressure testing incoming gas supply lines disconnect the fryer from the gas line if the test pressure is 12 PSI 3 45 kPa 14 inches W C or greater to avoid damage to the fryer s gas piping and gas valve s A DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorize
34. is in the frypot before firing your unit 4 The burner manifold pressure should be checked at this time by the local gas company or an authorized service agent The tables below and on the following page list the burner manifold gas pressures for the various gas types that can be used with this equipment 5 Check the programmed temperature or solid state analog controller thermostat setting Refer to the separate Frymaster Fryer Controllers User s Manual furnished with your unit for the setpoint programming instructions for your particular controller 3 6 Converting to Another Gas Type DANGER This appliance was configured at the factory for a specific type of gas Converting from one type of gas to another requires the installation of specific gas conversion components Switching to a different type of gas without installing the proper conversion components may result in fire or explosion NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 7 of this manual 3 7 Frymaster BK1814 Series Gas Fryers Chapter 3 Installation CE Gas Conversion Kits 826 2937 1814 vats 826 2939 HD50 vats Natural to Propane 826 2938 1814 vats 826 2940 HD50 vats Propane to Natural CE GAS CONVERSION INSTRUCTIONS Betwee
35. l power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an factory authorized servicer only The problems and possible solutions covered are those most commonly encountered To troubleshoot perform the test set up at the beginning of each condition Follow each step in sequence 7 2 Pilot Burner Malfunction A Pilot will not ignite no evidence of gas at pilot burner 1 Check that gas valve is open and gas 15 present at the gas valve 2 Check pilot burner orifice for dirt or lint 3 Factory Authorized Servicer Only Remove pilot burner gas supply line and check for contamination blow out if necessary then reinstall B Pilot burner ignites but will not remain lit when gas valve manual knob is released 1 Check that thermopile lead is properly connected at the terminal block on the gas valve 2 Factory Authorized Servicer Only Pilot flame may be too high or too low Adjust pilot flame adjustment screw so that pilot flame extends about 3 4 inch 19 mm above the top of the pilot burner 7 1 Frymaster BK1814 Series Gas Fryers Chapter 7 Troubleshooting 7 2 Pilot Burner Malfunction cont 7 3 3 Check all connections for cleanliness and security Pilot flame of proper size but is unstable wavers and does not envelop the thermopile completely at all times l Check for drafts that might be caused by air
36. mit locations and mounting hardware WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the frypots Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning A DANGER Never operate this appliance with an empty frypot The frypot must be filled with water or oil before lighting the burners Failure to do so will damage the frypot and may cause a fire 4 1 Frymaster BK1814 Series Gas Fryers Chapter 4 Fryer Operations 4 2 Final Preparation N WARNING NEVER set a complete block of solid shortening on top of heating tubes To do so will damage the heating tubes and frypot and void the warranty 4 2 1 Filling Fryer with Oil A When using oil fill the fryer to the bottom OIL LEVEL line scribed into the back of the frypot B When using a solid shortening cut it into small pieces and pack it below the heat tubes between the tubes and on top of the tubes leaving no air spaces around the tubes Do not disturb or bend the probe sensing bulbs C Press the computer on off switch to ON D When the frypot is filled and the oil is heated carefully replace the crumb screen over the heat tubes Wear oil proof insulated gloves to avoid the potential for burn injury when placing crumb screen in frypot E DO NOT overheat t
37. n G20 and G25 type Natural Gas adjust the gas pressure at the regulator Refer to the CE Standard Burner Manifold Gas Pressure Chart Do not change the orifice Between a 277 family G20 or G25 and a 3d family gas G30 Butane or G31 Propane a Change the orifices b Adjust the manifold pressure Affix the new label included with the conversion kit next to the existing rating plate stating that the gas type has been converted Remove any references to the previously used gas from the existing rating plate Conversions can onlv be executed bv qualified factorv authorized personnel Pilot pressure adjustment remove cover screw to access Pressure flow adjustment remove cover screw to access Regulator Vent Pilot gas supply connection ON OFF Gas Cock Knob Typical non CE gas valve for electronic ignition equipped fryers 3 8 Frymaster BK1814 Series Gas Fryers Chapter 3 Installation 3 7 Electrical Connections The fryer when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition A DANGER This fryer is equipped with a three prong grounding plug for protection against electrical shock and must be plugged directly into a properly grounded three prong receptacle DO NOT CUT REMOVE OR OTHERWISE BYPASS THE GROUNDING PRONG ON THIS PLUG The rating plate and wiring diagram ar
38. n this ignition system 2 3 4 Ensure the frypot 1s filled to the appropriate line with oil or water Turn gas ON Turn electric power ON with the power button on the computer The ignition module will energize the pilot gas supply and the ignitor The ignitor spark will ignite the pilot gas The presence of the pilot flame is then proved by a flame sensor which sends a signal to the main gas supply opening the valve The computer controls the fryer after ignition A WARNING In the event of prolonged power failure the ignition module will shut down and lock out the system Turn the unit power OFF and then back ON after power has been re established 5 If the pilot flame fails the ignition module will shut down and lock out the system To restart turn the computer OFF wait approximately 5 minutes for the system to recycle itself then turn the computer ON again Repeat Steps 1 3 6 See operational instructions in 1814 Computer manual Do not leave the fryer unattended during operation WARNING When checking for burner ignition or performance do not get too close to the burners Slow ignition can cause possible flashback increasing the potential for facial and body burns 4 3 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Instructions WARNING Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not confo
39. nt functions or have had previous experience with the operation of equipment covered in this manual This appliance 18 not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure they do not play with the appliance B Qualified Installation Personnel 1 Qualified installation personnel are individuals firms corporations and or companies that either in person or through a representative are engaged in and responsible for the installation of gas fired appliances Qualified personnel must be experienced in such work be familiar with all gas precautions involved and have complied with all requirements of applicable national and local codes C Qualified Service Personnel 1 Qualified service personnel those who are familiar with Frymaster equipment have been authorized by Frymaster to perform service on Frymaster equipment authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster equipment A list of Frymaster Factory Authorized Servicers FAS s 15 located on the Frymaster website at www frymaster com Failure to use qualified service personnel will void the Frymaster war
40. ore items on shelving over or behind the fryer Exhaust temperatures can exceed 800 F 427 C and may damage or melt items stored in or near the fryer Adequate distance must be maintained from the flue outlet of the fryer s to the lower edge of the filter bank Per NFPA Standards No 96 a minimum of 18 in 45 cm should be maintained between the flue s and the lower edge of the exhaust hood filter Filters and drip troughs should be part of any industrial hood but consult local codes before constructing and installing any hood The duct system the exhaust hood and the filter bank must be cleaned on a regular basis and kept free of grease 2 8 Equipment Installed at High Altitudes A The fryer input rating BTU hr is for elevations up to 2 000 ft 610 m For elevations B above 2 000 ft 610m the rating should be reduced four percent for each additional 1 000 ft 305m above sea level The correct orifices are installed at the factory if operating altitude is known at time of the customer s order 2 5 Frymaster BK1814 Series Gas Fryers Chapter 3 Installation 31 Installing the Fryer This appliance shall be installed in conformity with the current regulations and used only in a well ventilated location A Initial Installation If the fryer is installed with legs do not push the fryer to adjust its position Use a pallet or lift jack to lift the fryer slightly and then place the fryer where it is to be install
41. port grid from fry vessel prior to filtering 5 8 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Operation 5 5 1 Pan Preparation and Operation cont 4 After ensuring the filter pan is correctly positioned under the drain tubes move the red handle to the open position right to drain the frypot into the filter pan Drain ONLY ONE frypot at a time The filter pan is designed to hold the contents of one frypot only Move the red drain valve handle into the open position 5 After all oil has drained from the frypot into the filter pan turn the yellow handle to open the oil return lines and activate the filter pump Leave the red handle in the open position Turn the yellow handle to open the oil return valve and activate the filter pump 5 9 Frymaster BK1814 Series Gas Fryers Chapter 5 Filtration Operation 5 5 2 Filter Operation 6 Oil will begin to pump from the filter pan into the frypot If the frypot tubes sides and bottom have sediment deposits clean the frypot with the cleaning brush included with the fryer Clean beneath and under the burner tubes using care not to disturb the probes arrow Clean all sediment and suspended particles from the burner tubes and frypot as the oil begins to circulate Use care not to disturb the probes arrow on the burner tube 7 Allow the oil to circulate for approximately 5 minutes process known as polishing to remove suspended particles
42. ranty on your equipment 1 3 Frymaster BK1814 Series Fryer Chapter 2 Important Information 2 1 Receiving and Unpacking Equipment A Check that the container is upright Use an outward prying motion no hammering to remove the carton Unpack the fryer carefully and remove all accessories from the carton Do not discard or misplace these as they will be needed B After unpacking immediately check the equipment for visible signs of shipping damage If damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory Shipping damage responsibility 1s between the carrier and the dealer If your equipment arrives damaged 1 File claim for damages immediately regardless of extent of damage 2 Visible loss or damage Be sure this 15 noted on the freight bill or express receipt and 15 signed by the person making the delivery 3 Concealed loss or damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container and all packing materials for inspection NOTE Frymaster Does Not Assume Responsibility for Damage or Loss Incurred in Transit C Frying systems with built in filtration Take off the filter support brace and remove the filter pan from the cabinet D 1814 four battery systems Casters are pre installed on the frying s
43. ring and connections are tight and in good condition Built in Filtration Inspect all oil return and drain lines for leaks and verify that all connections are tight Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned daily Verify that all O rings and seals including those on quick disconnect fittings are present and in good condition Replace O rings and seals if worn or damaged 6 2 Frymaster BK1814 Series Gas Fryers Chapter 6 Preventive Maintenance 6 1 3 Periodic Annual cont Check filtration system integrity as follows With the filter pan empty place each oil return handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the oil of the associated frypot Close all oil return valves 1 place all oil return handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No air bubbles should be visible in any other frypot Verify that the filter pan 1s properly prepared for filtering then drain a frypot of oil heated to 350 F 177 C into the filter pan and close the frypot drain valve Place the oil return handle in the ON position Allow all oil to return to the frypot indicated by bubbl
44. rm to on site management operational procedures WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures 51 Draining and Manual Filtering DANGER Draining and filtering of oil must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 F 177 C Ensure all hoses are connected properly and drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering oil DANGER Allow oil to cool to 100 F 38 C before draining into an appropriate container for disposal DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil A DANGER When draining oil into a disposal unit or portable filter unit do not fill above the maximum fill line located on the container If your fryer is not equipped with a built in filtration system the oil must be drained into another suitable container For safe convenient draining and disposal of used oil Frymaster recommends using the Frymaster Shortening Disposal Unit SDU The SDU 1s available through your local distributor 1 Turn the fryer power switch to the OFF position
45. s If the incoming pressure is in excess of 2 PSI 3 45 kPa 35 mbar a step down regulator is required DANGER When pressure testing incoming gas supply lines disconnect the fryer from the gas line if the test pressure is 12 PSI 3 45 kPa 14 inches W C or greater to avoid damage to the fryer s gas piping and gas valve s D Manifold Pressure Your local service technician should check the manifold pressure with a manometer Check the rating plate for specific manifold gas pressures Natural gas units normally require 4 W C 10 0 mbar and propane LP units normally require 11 W C 27 5 mbar gas pressure 2 Confirm that the arrow forged into the bottom of the regulator body which indicates gas flow direction is pointed downstream towards the fryers The air vent cap is also part of the regulator and should not be removed If a vent line from the gas pressure regulator is used it should be installed in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 latest edition in the U S and appropriate national or European harmonized standards EN in the European Union A WARNING Use a leak detection fluid to find potentially dangerous gas leaks when making new connections E Regulators can be adjusted in the field but it is recommended that qualified service personnel adjust a regulator only if it is known to be out of adjustment or serious pressure flu
46. s fryer may tip and cause personal injury if not secured in a stationary position 3 1 Frymaster BK1814 Series Gas Fryers Chapter 3 Installation 3 3 Gas Connections A DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material Foreign material in the burner and gas controls will cause improper and dangerous operation U S NATIONAL CODE REQUIREMENTS This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration This equipment is manufactured to use the type of gas specified on the rating plate attached to the door Connect equipment stamped NAT only to natural gas and that stamped PRO only to LP Propane gas Installation shall be made with a gas connector that complies with national and local codes Quick disconnect devices if used shall likewise comply with national and local codes A DANGER The fryer MUST be connected to the gas supply specified on the rating and serial number plate located on the back of the fryer door A DANGER If gas odors are detected the gas supply MUST be shut off at the main shut off valve The local gas company or FAS should be contacted immediately to rectify the problem The gas supply service line must be the same size or greater than the fryer
47. t cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communications du Canada NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN ITS AFFILIATES WILL NOT LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can c
48. t to splash hot oil 5 11 FRYMASTER 1814 SERIES GAS FRYERS CHAPTER 5 FILTRATION INSTRUCITONS 5 5 2 Filter Operation cont 12 Do not allow crumbs to accumulate in the crumb tray The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH DAY see DANGER statement below Empty the filter pan crumb tray into a fire proof container at the end of frying operations each day DO NOT ALLOW CRUMBS TO ACCUMULATE IN TRAY DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs If this switch trips turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch see photo below 5 1 gt ale c fei ES Filter Pump Reset Switch 5 12 Frymaster BK1814 Series Gas Fryers C
49. unit system 4 If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard B Clearances The fryer area must be kept free and clear of all combustibles This unit is design certified for the following installations 1 Commercial installation only not for household use 2 Non combustible floor installation equipped with factory supplied 6 in 15 cm adjustable legs or 5 in 13 cm casters 3 Combustible construction with a minimum clearance of 6 in 15 cm side and 6 in 15 cm rear and equipped with factory supplied 6 in 15 cm adjustable legs or 5 in 13 cm casters 2 3 Frymaster BK1814 Series Gas Fryer Chapter 2 Important Information 2 6 Pre installation cont C Installation Standards 1 U S installations must meet 2 Canadian installations must meet American National Standard Institute CAN 1 B149 Installation Codes ANSI 783 11 Canadian Gas Association American Gas Association 55 Scarsdale Road 8501 E Pleasant Valley Road Don Mills ONT M3B 2R3 Cleveland 44131 National Electrical Code Canadian Electric Code c22 1 part 1 ANSI NFPA 70 Canadian Standards Association American National Standard Institute 178 Rexdale Blvd 1430 Broadway Rexdale ONT M9W 1 3 New York NY 10018 Standards 96 and 211 National Fire Protection Association 470 Atlantic Avenue Boston MA 02110 3 CH Export St
50. ystem and the carton 15 furnished with three unloading ramps Remove the braces from the front casters by taking out the securing bolts Carefully roll the unit down the ramps from the front cooking side E Remove all plastic skin from sides front and doors of the fryer s Failure to do this prior to initial fryer operation will make it very difficult to remove later 2 2 General Qualified licensed and or authorized installation or service personnel only as defined in Section 1 6 should perform the following Installation and service on Frymaster equipment Conversion of this appliance from one gas type to another Failure to use qualified licensed and or authorized installation or service personnel to install convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel 2 1 Frymaster BK1814 Series Gas Fryer Chapter 2 Important Information 2 2 General cont Where conflicts exist between instructions and information in this manual and local code or national codes or regulations installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed DANGER Building codes prohibit a fryer with its open tank of hot oil shortening from being installed beside an open flame of any type including those of broilers and ranges Upon arrival inspect th
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