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Panasonic FP-e Panel Mounted Controllers User`s Manual

1. Steps Name Boolean Symbol Description on Sequence basic instructions Start ST XYRTLCLRE Begins a logic operation with a Form A normally open 1 2 cont act Start Not ST XYRTLCLRPE Begins a logic operation with a Form B normally closed 1 2 contact Out OT Y ROE Outputs the operated result to the specified output 1 2 Not Inverts the operated result up to this instruction 1 AND AN XYRTCLRE Connects a Form A normally open contact serially 1 2 AND Not AN XYRTCLEE Connects a Form B normally closed contact serially 1 2 OR OR vate ces Connects a Form A normally open contact in parallel 1 2 1 OR Not OR are tre Connects a Form B normally closed contact in parallel 1 2 1 Leading STT X YRTLCLPE Begins a logic operation only for one scan when the 2 edge start t leading edge of the trigger is detected Trailing edge STL X YRTCLPE Begins a logic operation only for one scan when the trailing 2 start M edge of the trigger is detected 11 20 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 FP M r Name 5 8 X C14 C24 C56 C16 C20 2 N N C16 C40 C72 C32 Sequence basic instructions Start A A A A A A A A A A
2. Error pora z I Name tion Description and steps to take Io code o gt o6 status 2 2 RR UR The program is too large to compile the program memory Change to PROG mode and reduce Compile the total number of steps for the E6 memory Stops program full error FP10SH If memory expansion is possible compilation will become possible when the memory is expanded In the program high level instructions which execute in every scan and at the leading edge of the trigger are programmed to be triggered by one High level contact e g FO MV and PO PMV are E7 instruction Stops programmed using the same trigger AJA type error continuously Correct the program so that the high level instructions executed in every scan and only at the leading edge are triggered separately High level There is an incorrect operand in an instruction instruction which requires a specific E8 operand Stops combination operands for example the operands must all be of a certain type combina Enter the correct combination of tion error operands No p E9 program Stops rogram may be damaged Try to send the program again error When inputting with the programming Rewrite tool software a delection addition or during Conti change of order of an E10 RU
3. ae Name Boolean Operand Description Steps Data compare instructions F60 16 bit data CMP S1 S2 S1 gt S2 R900A on 5 P60 compare PCMP S1 S2 R900B on S1 lt S2 gt R900C on F61 32 bit data DCMP S1 S2 S1 1 S1 gt S2 1 S2 gt R900A on 9 P61 compare PDCMP S1 1 51 52 1 52 on S1 1 S1 lt S2 1 S2 gt R900C on F62 16 bit data WIN S1 S2 S3 S1 gt S3 gt R900A on 7 P62 band PWIN S2 lt or S1 lt or S3 gt R900B on compare 81 S2 R900C on F63 32 bit data DWIN S1 S2 S3 S141 81 S341 S3 R900A on 13 P63 band PDWIN 5241 S2 or S1 1 S1 lt or S3 1 compare S3 5R900B on S1 1 S1 lt S2 1 S2 R900C on F64 Block data BCMP S1 S2 53 Compares the two blocks beginning with 52 and 7 P64 compare PBCMP S3 to see if they are equal Logic operation instructions F65 16 bit data WAN S1 92 D 51 AND S2 5 D 7 P65 AND PWAN F66 16 bit data WOR S1 S2 D S1 OR S2 D 7 P66 OR PWOR F67 16 bit data XOR S1 92 D S1 AND S2 OR S1 AND S2 D 7 P67 exclusive OR PXOR F68 16 bit data XNR S1 S2 D S1 AND S2 OR S1 AND S2 D 7 P68 exclusive PXNR NOR F69 16 bit data WUNI S1 82 S8 S1 AND S3 OR S2 AND S3 2 D 9 P69 unite PWUNI D When S3 is HO S2 D When S3 is HFFFF 81 2 D 11 64 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Ema
4. Name Boolean Symbol Description Steps Loop LOOP The program jumps to the label instruction and continues 4 5 8 n from there the number of jumps is set in S 1 Label LBL H Hoo n SH 1 Break BRK inibi Stops program execution when the predetermined trigger 1 turns on in the TEST RUN mode only End ED el The operation of program is ended Indicates the end of a 1 main program Conditional CNDE Ly oec The operation of program is ended when the trigger turns 1 end on Eject EJECT exer Adds page break fo ruse when printing 1 Step ladder instructions Start step SSTP ssp The start of program for process control 3 Next step NSTL Li Start the specified process n and clear the process 3 currently started Scan execution type NSTP Li uva Start the specified process n and clear the process 3 currently started Pulse execution type Clear step CSTP Ly cow Resets the specified process n 3 Clear multi SCLR Hearia H Resets multiple processes specified by n1 and n2 5 ple steps i Step end STPE swe End of step ladder area 1 11 30 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 FP M I Name 5 o Al x 9 C14 C24 C56 C16 C20 e Wi o C amp amp 6 cao C72 co amp
5. Thermo Number of I O Calendar COM Name points couple imei port Product No input FP e control unit Input 8 Output 6 Not Not Standard type Tr NPN 5 Ry 1 available available 224300 FP e control unit Input 8 Output 6 Not Calendar timer type Tr NPN 5 Ry 1 available Available 22 FP e control unit Input 6 Output 6 Thermocouple input type Tr NPN 5 Ry 1 2 points Available RS232C AFPE214325 FP e control unit Input 8 Output 6 Not Not Standard type Tr NPN 5 Ry 1 available available RS485 Arr E224302 FP e control unit Input 6 Output 6 i Not Thermocouple input type Tr NPN 5 Ry 1 2 pons available RS485 1 2 2 Related parts Name Description Product No Terminal driver Used for connecting a terminal AFP0806 Used for a waterproof unit upper gasket included in a unit package ATC18002 Used for mounting a unit Mounting frame included in a unit package sre Used for calendar timer and operation memory backup Battery for FP X Included in calendar timer function provided type and AFPG804 themocouple input type Protective cover Oil resistant soft cover AQM4803 Set of four types of terminal socket for FP e Terminal socket set Maintenance parts AFPE804 p Color Black with NAiS FP e mark AFPE803 Color Ash gray without NAIS FP e mark AFPE805 Color Black without NAiS FP e mark AFPE806 1 3
6. a El 2 a 51 Gl When FP e is on a mounting panel Mounting panel AFPE214325 AFPE214322 10 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 11 Appendix Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net II SOC 11 1 System Registers Special Internal Relays Special Data Registers 11 3 11 1 1 Table of System Registers for FP e 11 5 11 1 2 Table of Special Internal Relays for FP e 11 9 11 1 3 Table of Special Data Registers for FP e 11 13 11 2 Table of Basic Instructions 11 20 11 3 Table of High level 11 54 11 4 Table of Error codes u 11 114 11 5 MEWTOCOL COM Communication Commands 11 128 11 6 Hexadecimal Binary BCD aa 11 129 e Es rrr 11 130 11 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 11 1 System Registers Special Internal Relays Special Data Registers Precation for System Registers What
7. 4 Double words cannot be specified with FPWIN GR Hold type and non hold type areas Model AFPE224300 AFPE224305 AFPE214325 Standard type Calendar timer Thermocouple input type type Timer Non hold type all points Non hold type From the set value to C139 Counter C140 to C143 EV140 to EV143 elapsed value Hold type aj eT eR 7700000000700 Mee1 Internal relay 976 points RO to R60F 61 words WRO to WR60 32 points R610 to R62F 2 words WR61 to WR62 Non hold type Hold type Data Non hold type 1652 words to DT1651 register Hold type 8 words DT1652 to DT1659 Notes 1 When a battery is installed in a calendar timer type FP e the areas above can be changed using the System register If a battery is not installed the data cannot be stored even when the settings are changed using the System register Use the following methods for holding the SV data 1 Set the transfer instruction for the special data register DT to hold the data Then perform the setting so that the data can be transferred from DT to SV after the RUN mode starts 2 Use the FP e model with a battery 9 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 9 4 ASCII characters displayed in the FP e unit 9 4 1 Available ASCII characters Available output characters using ASCII Code SOOO OCG
8. sss eene entree nnne nnne nnns 9 5 MOL DIMENSIONS RT TET TETTE 10 5 10 1 Dimensions Eee 10 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net II SOC 11 1 System Registers Special Internal Relays Special Data Registers 11 3 11 1 1 Table of System Registers for FP e 11 5 11 1 2 Table of Special Internal Relays for FP e 11 9 11 1 3 Table of Special Data Registers for FP e 11 13 11 2 Table of Basic Instructions 11 20 11 3 Table of High level 11 54 11 4 Table of Error codes u 11 114 11 5 MEWTOCOL COM Communication Commands 11 128 11 6 Hexadecimal Binary BCD aa 11 129 e Es rrr 11 130 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precautions before using FP e unit Installation environment Do not use the FP e Control Unit in the places where it will be exposed to the followings Direct sunlight and ambient temperature outside the range of 0 C to 55 C 32 F to 131 F Ambient humidity outside the range of 3096
9. Description Steps F235 16 bit binary GRY S D Converts the 16 bit binary data of S to gray 6 P235 data Gray PGRY codes and the converted result is stored in the D code conversion F236 32 bitbinary DGRY S D Converts the 32 bit binary data of S 1 S to gray 8 P236 data gt Gray PDGRY code and the converted result is stored in the code D 1 D conversion F237 16 bit gray GBIN S D Converts the gray codes of S to binary data and 6 P237 code gt PGBIN the converted result is stored in the D binary data conversion F238 32 bit gray DGBIN S D Converts the gray codes of S 1 S to binary data 8 P238 code gt PDGBIN and the converted result is stored in the D 1 D binary data conversion F240 Bit line to bit COLM S n D The values of bits 0 to 15 of S are stored in bit n 8 P240 column PCOLM of D to DC 15 conversion F241 Bit column to LINE S n D The values of bit n of S to S 15 are stored in 8 P241 bit line PLINE bits 0 to 15 of D conversion F250 Binary data BTOA S1 S2 n D The ij set of 16 bit or 32 bit data is converted from 12 ASCII S to m characters of ASCII data and stored conversion from the first character of D F251 ASCII gt ATOB S1 S2 n D The ij set of ASCII data in m characters unit is 12 binary data converted from the first character of S and stored conversion in D Character strings instructions F257 C
10. arteria P PR UR 3 8 3 3 2 CROUMGIMNG 3 9 3 4 Wiring of Input and Output J 3 10 3 41 Input wirlnig S beret iie ead 3 10 3 42 Output WINING ace d tota reb e 3 12 3 4 3 Common precautions for input and output 3 12 3 5 Wiring COM Port I tse tidie 3 13 3 6 Safety Measures entiende 3 16 3 6 1 Safety measures oii et e rad ede eet a IM n ere MAT De 3 16 3 6 2 Momentary power failures esses eee 3 17 3 6 3 Protection of power supply and output 3 17 3 7 Memory backup battery J U Ul u u uu u u u J J 3 18 3 7 1 Installation of memory backup battery cess 3 18 For FP e unit with a calendar timer function 3 18 3 7 2 System register setting a 3 18 For FP e unit with a calendar timer function eee 3 18 4 Display and Settings in N Normal Mode 4 1 4 1 Display and operation N Normal mode 4 2 4 2 Instructions to con
11. Notes 1 If the value other than to 7 is specified for S an operation error will occur 2 The F181 DSP instruction cannot be used during the interrupt program 4 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 3 N mode sample program Sample program Display 1 R9013 FO MV 8 O FO MV H 400 DT 1 EVO Red FO Mv H 6000 DT 2 SVO Orange F180 SCR EN N mode 1st screen Upper display Lower display R9013 rF FO W H 8 DT 3 MV H 400 4 J FO MV 2000 5 F180 SCR K1 DT3 EV1 SV1 EV1 Red SV1 Green N mode 2nd screen Upper display Lower display RO Y32 t N mode 2nd screen LOCK Screen display On N mode 13 screen EVO red and SVO orange are displayed in the upper and lower sections respectively On N mode 2 screen EV1 red and SV1 green are displayed in the upper and lower sections respectively Front switches Pressing the operation switch 0 to 4 on N mode 1 screen changes the mode to the change mode for SVO Note Data blinks in the change mode When the display selection switch 1 2 SET is pressed for about one second the data for the SVO is changed and the blinking of the data stops Note Data which is out of the specified range 16 bit cannot be
12. A B C D E F G H PSIG lt lt lt med gt Note 1 If specifying a characters which cannot be output a blank is output Note 2 There is no discrimination between uppercase 41 h to 5Ah and lowercase 61h to 7Ah charac ters Therefore A and a is output in the same way 9 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 9 4 2 ASCII code and display De pecus msn eae seo a 40h Hi 4th H 42h h 43h A 44h d 45h 46h 47 Li 48h 49h d 4Ah Lu 4Bh 4Ch 4Dh n 4Eh E 4Fh 9 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Ascii code Ascii characteyOutput image 7 i I Z 5 2 L L Tig vs it V ge Lt Li Li X yt Lt 7 Z Note When specifying the control code 00h to 1Fh or 7Fh a blank appears No display is turned on 9 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 10 Dimensions Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 10 1 Dimensions AFPE224300 AFPE224305 AFPE224302 Analog input with thermocouple EIT ojo
13. FP1 1 FP M 1 S Name E t E 5 A x C14 C24 C56 6 C20 N t amp amp ca C72 co tit tt F319 A A A A N A N A N A N A N A N A A A A P319 2 F320 A A A A N A N A N A N A N A N A A A A P320 2 F321 A A A A N A N A N A N A N A N A A A A P321 2 F322 A A A A N A N A N A N A N A N A A A A P322 2 F323 A A A A N A N A N A N A N A N A A A A P323 2 F324 A A A A N A N A N A N A N A N A A A A P324 2 F325 A A A A N A N A N A N A N A N A A A A P325 2 F326 A A A A N A N A N A N A N A N A A A A P326 2 MB Note e A Available N A Not available 1 For the FPO FP FP X and FP e the P type high level instructions are not available 2 The instruction is available for FPO T32C and FPO C10 C14 C16 C32 CPU Ver 2 0 or later 11 103 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num ber Name Boolean Operand Description Steps F327 P327 Floating point type data to 16 bit integer con version the largest inte ger not ex ceeding the floating point type data INT PINT S D Converts real number data specified by 5 1 S to the 16 bit integer data with sign the largest integer not exceeding the floating point data and the converted data is stored in D F328 P328 Floating point type data to 32 bit integer con version the largest inte ger not ex ceeding the float
14. Steps Name Boolean Symbol Description n Basic function instructions On delay TML After set value x 0 001 seconds timer contact a is set 3 4 timer to on TMR After set value n x 0 01 seconds timer contact a is set 3 4 TMa n B il to on TMX After set value n x 0 1 seconds timer contact a is setto 3 4 on TMY After set value n x 1 second timer contact a is set to on 4 5 Auxiliary F137 vate After set value S x 0 01 seconds the specified output and 5 timer 16 bit 5 677 are set to on Auxiliary F183 vate After set value S x 0 01 seconds the specified output and 7 timer 32 bit psTM Rgoop are set to on Counter CT TT ct 4 Decrements from the preset value n 3 4 iur UP DOWN F118 m e r5uc4 Increments or decrements from the preset value S based 5 counter UDC St gt L onup donw input MB Note 1 In the FP2 FP2SH FP10SH when timer 256 or higher or counter 255 or lower is used the number of steps is the number in parentheses Also in the FP2 FP2SH FP10SH when a timer number or counter number has an index modifier the number of steps is the number in parentheses 11 26 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 FP M Name r
15. code Example HABCD 42 41 44 43 BADC F72 ASCII code AHEX 1 S2 D Converts the ASCII code specified by S1 and 7 P72 Hexadeci PAHEX S2 to hexadecimal data and stores it in D mal data Example H 44 43 42 41 gt HCDAB DCBA F73 4 digit BCD BCDA 1 52 D Converts the four digits of BCD data specified by 7 P73 data ASCII PBCDA S1 and S2 to ASCII code and stores it in D code Example H1234 H 32 31 34 33 21 4 3 F74 ASCII code ABCD 1 S2 D Converts the ASCII code specified by S1 and 9 P74 4 digit PABCD S2 to four digits of BCD data and stores it in D BCD data Example H 34 33 32 31 H3412 4321 F75 16 bit binary BINA S1 S2 D Converts the 16 bits of binary data specified by 7 P75 data ASCII PBINA S1 to ASCII code and stores it in D area of S2 code bytes Example K 100 H 30 30 31 2D 20 20 001 F76 ASCII code ABIN S1 S2 D Converts the ASCII code specified by S1 and 7 P76 16 bit PABIN S2 to 16 bits of binary data and stores it in D binary data Example H 30 30 31 2D 20 20 K 100 001 F77 32 bit binary DBIA 1 S2 D Converts the 32 bits of binary data 81 1 S1 to 11 P77 data gt ASCII PDBIA ASCII code and stores it in D area S2 bytes code 11 66 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availabili
16. 9 LLLA 8 1 40 44 42 47 n mni 3 45 43 46 Display mode switch Changes the display mode to N S R or I When the switch is pressed for 2 seconds or longer the front switch key is locked Pressing the switch once more for 2 seconds or longer unlocks the key Screen changeover switch Changes the display to 1 Screen or 2 Screen When the numerical data is changed pressing the switch for one second or longer determines the data Front operation switch Changes the data This switch is also used as the input switch Pressing a switch of the digit for which you would like to change the numerical value during the data change adds one to the numerical value displayed Data display blinks during the data change Display screen No Indicates the screen number used currently 1 St nd or 2 is displayed Display mode Indicates N S R or l amp LOCK display Shows that the switch is locked This display is lit when LOCK using the front switch or ALL LOCK using the program is selected RUN PROG display Displays the operation mode RUN or PROG ERR ALARM display Indicates when an error or an alarm occurs ERR Lights up if an error is detected during the self diagnostic function ALARM Lights up if a hardware error occurs or if operation slows because of the program and the watchdog timer is activated 2 2 Phone 800 894 0412 Fax 888 723 4773 Web www
17. amp tik Loop A A A A A A A A A A A A A Label Break N A N A N A N A N A N A N A N A N A A A A A End A A A A A A A A A A A A A Conditional A A A A A A A A A A A A A end Eject N A A A N A N A N A N A N A N A N A A A A Step ladder instructions Start step A A A A A A A A A A A A A Next step A A A A A A A A A A A A A NSTL Next step A A A A A A A A A A A A A NSTP Clear step A A A A A A A A A A A A A Clear multi N A A A A N A N A N A N A N A N A A A A ple steps Step end A A A A A A A A A A A A A ae Note e A Available N A Not available 1 In the FP2 FP2SH FP10SH when the number n in a loop instruction has an index modifier the number of steps is the number in parentheses 11 31 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps Subroutine instructions Subroutine CALL Executes the specified subroutine When returning to the 2 3 call H caL main program outputs in the subroutine program are 1 maintained Output off FCAL Executes the specified subroutine When returning to the 4 5 type subrou E rean main program all outputs in the subroutine program are 1 tine call set to off Subroutine SUB Indicates the start of the subroutine program n 1 entry H Hse 4 A Subroutine RET 1 E Ends the subroutine program 1 return Interrupt instructions Interrupt IN
18. 1 changes the unit No displayed The changed No blinks Pressing the switch 1 2 SET for about 1 second stops blinking At this point data change completes Notes 1 Change the unit No in PROG mode The unit No cannot be changed in RUN mode 2 Press the operation switch 5 for about one second when the unit No display is blinking to cancel the unit No under change 3 If you try to change the data to the one which is out of the specified range 1 to 99 the changing process of the unit No is cancelled by pressing the 1 2 SET switch 4 When the power ON OFF or RUN PROG mode switching is performed the data under change will be cancelled 6 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 7 I I O Monitor Mode Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 7 1 I O monitor 1st Screen WXO monitor bit display 2nd Screen Temperature of thermocouple input CH 0 WX1 1st Screen WYO monitor bit display 2nd Screen Temperature of thermocouple input CH 1 WX2 Front switches can be used as the input contacts 30 to 37 X34 X32 X30 X35 X33 X31 1 I O status of WX0 and WYO can be monitored using 1 screen Example and X1 are ON ruv
19. A A N A A gt FP3 gt FP2 gt FP2SH gt FP10SH 16 bit data A A A compare OR OR lt gt N A N A 16 bit data A A A compare OR OR gt N A N A 16 bit data A A A compare OR OR gt 16 bit data A A A compare OR OR lt N A N A N A N A 16 bit data A A A compare OR OR lt N A N A Note e A Available N A Not available 11 41 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps 32 bit data compare Start STD 51 S Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 S2 1 S2 STD lt gt gt 51 du Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or 8141 51 gt 52 1 S2 STD STD gt LE 1 S2 d LE 51 SJ Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 S2 Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 S2 or 8141 51 52 1 S2 STD D lt 51 52 Ea Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2
20. Program Heater control M Making the heating time s digits all the same DT203 PID processing output R100 SV1 Heating time setting Heater control depending PID processing result r F32 DT208 KIO svi IF J To turn the heater ON 100 when the PID R101 jH processing output DT203 is 100 K10000 divide the PID processing output DT203 K10000 by 10 and Wo Heating PWM timer RI write 100 1000 ms into SV1 of heating timer TO J output cycle setting R101 1 R100 TO HW n 5 J Heating time setting Heater control Setting the input timing Set the input timings as shown below so that the temperature conversion cycle 250 ms for FP PID control cycle DT209 and PWM output cycle TMO are all equal or PID control cycle takes longer than other two cycles Correct Tad Ec Temperature conversion Tad Tpid Tout cycle 250 ms Tpid Tad lt Tpid gt Tout PID control cycle DT209 E out Incorrect kK PWM output cycle um Tad gt Tpid lt Tout 8 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 4 Example of temperature control Example of auto tuning Control cycle Ts K100 1 s Selected parameter Proportional gain Kp K171 17 1 Integral time Ti K600
21. e 7 from there 2 Label LBL LBL nH 1 Auxiliary F19 The program jumps to the label instruction specified by S 3 jump SJP Ly HEr se sH and continues from there LBL nk Label LBL 1 11 28 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 FP M I Name 8 5 N C14 C24 C56 C16 C20 2 N uL uL uL C16 C40 C72 C32 uL uL uL Shift register A A A A A A A A A A A A A Left right A A A A A A A A A A A A A shift register Control instructions Master A A A A A A A A A A A A A control relay Master A A A A A A A A A A A A A control relay end Jump A A A A A A A A A A A A A Label Auxiliary N A N A N A NA NA N A N A N A N A A A A A jump Label Note e A Available N A Not available 1 In the FP2 FP2SH FP10SH when internal relay WR240 or higher is used the number of steps is the number in parentheses Also in the FP2 FP2SH FP10SH when the specified internal relay number word address has an index modifier the number of steps is the number in parentheses 2 In the FP2 FP2SH FP10SH when the number in a jump instruction has an index modifier the number of steps is the number in parentheses 11 29 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
22. eo ad ded 2 5 2 3 Input and Output Specifications 1 u u u uu u u 2 6 2 3 1 INPUt SPECIICATIONS irit ien fc eet Gn a dated 2 6 2 3 2 Outp t specifiCatiohs u uuu decet ee saka ER ha di adds 2 8 2 4 Display Front Operation Switch Specifications 2 9 2 5 Calendar timer 2 10 2 5 1 Area for calendar timer esses eene entente nnns 2 10 2 5 2 Setting of calendar timer function 2 10 2 5 3 Accuracy of calendar timer sss enne 2 11 2 6 Limitations in data hold non hold function 2 12 3 Installation and Wiring J J 3 1 3 1 3 2 3 1 1 Operating environment I enne enne nnne innen nenas 3 2 3 1 2 Mounting and Removing the Unit U L 3 5 3 2 Terminal Layout Diagram and Terminal Block Wiring 3 6 3 2 1 Terminal layout 3 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 2 2 Terminal block Winni i uc itr er Ee bt er ter De beer a 3 6 3 3 Power Supply Wiring uuu 3 8 93 1 Power supply
23. setting n Computer link 412 Computer link General purpose serial communication g MODBUS RTU Ver 1 2 and higher Enter the settings for the various items Data lenght 7 bits 8 bits Parity check none with odd with even Data lenght Stop bit 1 bit 2 bits e it 8 bits ME 413 Communication Parity check The following setting is valid only when format setting Odd the communication mode specified by Stop bit 1 bi system register 412 has been set to p bit 1 bit G PAREN eneral purpose serial communication Terminator CR CR LF None Header STX not exist STX exist Communication COM 300 bps 600 bps 1200 bps 2400 bps port 414 caine rate 9600 bps 4800 bps 9600 bps 19200 bps set ting la Ver 1 2 and higher settings can be 319 Uit hevseHing changed in R mode even with the front operation switch 416 Selection of modem Disabled Enabled Disabled Starting address for received buffer of 3 general serial data 0 communication mode Buffer capacity setting for data 418 received of general 1660 0 to 1660 serial data communication mode 11 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 11 1 2 Table of Special Internal Relays for FP e The special internal relays turn on and off under special conditions The on and off states are not output externally Writing is not possible with a programming tool or an instructio
24. to stop operation set 0 Verification is possible in FPWIN GR Pro at l O error in the status A AJAJAJA display function MEWNET TR communication error FP3 and FP10SH Check the contents of special data registers FP3 DT9002 DT9003 FP10S H DT90002 DT90003 and the erroneous master unit and abnormal I O unit Then check the unit Selection of operation status using System register21 to continue operation set 1 to stop operation set 0 Verification is possible in FPWIN GR Pro at l O error in the status display function Sele E40 I O error cable A Available 11 120 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error code Name Opera tion status Description and steps to take FPO FP e FPS FP X FP1 FP M FP2 FP10SH FP2SH FP3 E41 Intelligent unit error Selec table An abnormality in an intelligent unit FP X Check the contetns of special data register DT90006 and locate the abnormal FP intelligent unit application cassette for FP X FP2 FP2SH and FP10SH Check the contents of special data registers DT90006 DT90007 and locate the abnormal intelligent unit Then check the unit referring to its manual Selection of operation status using System register22 to continue operation set 1 to stop operation set 0 FP3 Check the contents of special
25. 5 C24 056 C20 A 2 uL uL uL uL C16 C40 C72 C32 uL uL uL Basic function instructions On delay A A A A N A N A N A N A N A N A A A A timer TML 01 On delay A A A A A A A A A A A A A timer TMR On delay A A A A A A A A A A A A A timer TMX On delay A A A A A A A A A A A A A timer TMY Auxiliary A A A A N A N A A N A A A A A A timer 16 bit Auxiliary A A A A N A N A N A N A N A N A A A A timer 32 bit Counter A A A A A A A A A A A A A UP DOWN A A A A A A A A A A A A A counter A Note e A Available N A Not available 1 This instruction is available for FPO C10 C14 C16 C32 CPU Ver 2 0 or later FPO T32C 11 27 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps Shift register SR Dota own Shifts one bit of 16 bit word internal relay WR data to 1 2 Lt the left 1 Reset Left right F119 J reus Shifts one bit of 16 bit data range specified by D1 and 5 shift register LRSR i D2 to the left or to the right I D2 m Reset Control instructions Master MC Starts the master control program 2 control relay Ja Master control area Master MCE Ends the master control program 2 control relay end Jump JP The program jumps to the label instruction and continues 2 3
26. MW5 9032 8 I lenght are stored in these special data registers A N A DT9033 Message 3 hen F149 MSG instruction is executed 9 MW5 9033 g when instruction is executed DT9034 ymws5 9034 Message 4 DT9035 s Mws ooas Message 5 Note Scan time display is only possible in RUN mode and shows the operation cycle time in PROG mode the scan time for the operation is not displayed The maximum and minimum values are cleared each time the mode is switched from RUN to PROG 11 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e A Available N A Not available Register Ne Name Descriptions Feed Matsushita ing ing IEC DT9036 MW5 9036 Not used N A N A auxilary The number of data that match the searched Pronar register Tor search data is stored here when F96 SRC insturction MW5 9037 instruction ia axecutad F96 SRC A Operation The position of the first matching data is stored search here when an F96 SRC instruction is MW5 9038 instruction F96 SRC executed DT9039 MW5 9039 Not used N A N A DT9040 Temperature input MW5 9040 ch 0 The value of the temperature input before A N A DT9041 Temperature input average processing is stored MW5 9041 ch 1 219012 Not used N A N A MW5 9042 Used by the system Used by the system Battery A N A
27. Register No Name Descriptions Dead em Matsushita ing ing IEC Error code is sotred here when a communication error occurs 15 12 11 8 7 4 3 0 DT9059 Serial M 2 079059 communication Error flag of Error flag of A N A Ye MW5 9059 error coda COM port tool port Tool port bit 0 1 Over run error bit 1 1 Framing error bit 2 1 Parity error port bit 8 1 Over run error bit 9 1 Framing error bit 10 1 Parity error DT9060 Step ladder process MW5 1 ET ios Indicates the startup condition of the step ladder DT9061 Step ladder process 1 process When the process starts up the bit MW5 9061 16 to 31 corresponding to the process number turns on DT9062 Step ladder process EDUC RCRUM Monitor using binary display DT9063 Step ladder process MW5 9058 48 to 63 Ennis sf A DT9064 Step ladder process 15 11 7 3 0 Bit No MW5 9064 64 to 79 DT9060 DT9065 Step ladder process 15 us 7 3 Proosss No MW5 9065 80 to 95 1 Executing 0 Not executing 929059 Step ladder process A programming tool software can be used to MW5 9066 96 to 111 write data DT9067 Step ladder process MW5 9067 112 to 127 11 18 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e A Available N A Not available Register Ne Name Descriptions Feed et Matsushita ing ing IEC DT9104 High spee
28. YO Y2 Y4 and Y8 are ON Note 1 Y6 or higher does not exist for the FP e external output but it can be used as the contact on the program 2 In case of forced input output the monitoring of the forced input contact is not available 2 Temperature display of the thermocouple input can be monitored using 2 Screen Example lt Temperature display of thermocouple input CH 0 WX1 26 5 C lt Temperature display of thermocouple input CH 1 WX2 134 7 C Note Turning Y37 contact ON displays the Fahrenheit degree F 3 The front switches can be used as the input contacts X30 to X37 Note 1 The front switches are allocated as the input contacts X30 to X37 and X38 to X3F X30 to X37 The switch can be locked using the program X38 to X3F The switch cannot be locked using the program Reference For further information see Locking the Switch in Appendix A I O Allocation of this manual 2 Pressing the MODE switch for about 2 seconds displays the LOCK In this condition the input contacts X30 to X37 cannot be used but X38 to X3F can be used 7 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 8 PID Control Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 1 PID Control 8 1 1 Operat
29. setting day hour leap years The calendar timer can be set by writing a value using a programming tool DT9056 Clock calendar software or a program that uses the FO MV 9 MW5 9056 setting instruction see example for DT90058 year month Higher byte Lower byte A A Minute data Second data Clock calendar 079054 HOO to H59 to H59 Day data Hour data 9 MW5 9057 setting day of the DT9055 H01 to H31 HOO to H23 week DT9056 Year data Month data HOO to H99 H01 to H12 _ Day of the week 079057 HOO to 06 By setting the highest bit of DT9058 to 1 the time becomes that written to DT9054 to DT9057 by the FO MV instruction After the time is set DT9058 is cleared to 0 Cannot be performed with any instruction other than the FO MV instruction Example Set the time to 12 00 00 on the 5th day when XO turns on DT9058 Clock calendar time FPWIN GR A A MW5 9058 setting I pF FoMV H DT9054 Pro min Inputs 12th FO MV H 512 DT9055 da FO MV H8000 DT9058 Sets the time If you changed the values of DT9054 to DT9057 with the programming tool software the time will be set when the new values are written Therefore it is unnecessary to write to DT9058 11 17 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e A Available N A Not available
30. 5 P133 test PBTT and output the result to R900B F135 Number of on BCU S D Store the number of on bits in the data of S in D 5 P135 1 bits in PBCU 16 bit data F136 Number of on DBCU S D Store the number of on bits in the data of S 1 S 7 P136 1 bits in PDBCU in 32 bit data 11 76 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 1 FP M 1 Name E t E o S m X g c24 cs6 cO 5 t amp amp ci cao C72 co amp amp tik F125 N A A A N A N A N A N A N A N A N A A A A P125 F126 N A A A N A N A N A N A N A N A N A A A A P126 F127 N A A A N A N A N A N A N A N A N A A A A P127 F128 N A A A N A N A N A N A N A N A N A A A A P128 Bit manipulation instructions F130 A A A A A A A A A A A A A P130 F131 A A A A A A A A A A A A A P131 F132 A A A A A A A A A A A A A P132 F133 A A A A A A A A A A A A A P133 F135 A A A A A A A A A A A A A P135 F136 A A A A A A A A A A A A A P136 Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 11 77 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net p Name Boolean O
31. F288 Deadband DBAND S1 82 S3 When S1 1 S1 gt S3 1 S3 8341 S3 S1 1 16 P288 control PDBAND D 1 gt D 1 D 32 bit data When S241 S2 lt S3 1 S3 S3 1 S3 S2 1 2 gt D 1 D When 81 1 S1 or S3 1 S3 or S241 2 052 D 1 D F289 Zonecontrol ZONE 51 52 S3 When S3 lt 0 53 51 0 10 P289 16 bit data PZONE D When 53 0 02D When S350 S3 S2D F290 Zonecontrol DZONE S1 82 S8 When S3 1 S3 lt 0 S3 1 S3 S1 1 51 16 P290 32 bit data PDZONE D D 1 D When S3 1 S3 0 0 gt D 1 D When S341 S3 gt 0 S3 1 S3 S2 1 S2 D 1 D 11 96 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 1 FP M 1 Name E t E 5 A x C14 c24 C56 6 C20 N t amp amp ca C72 co tit tt F277 N A A A A N A N A N A N A N A N A A A A P277 02 F278 N A A A A N A N A N A N A N A N A A A A P278 02 2 2 P282 02 F283 N A A A N A N A N A N A N A N A N A A A A P283 Integer type non linear function instructions F285 N A A A A N A N A N A N A N A N A A A A P285 2 F286 NA A A A NA NA N A NA NA NA A A A P286 2 F287 N A A A A N A N A N A N A N A N A A A A P287 2 F288 N A
32. F317 Floating ASIN S D SIN S1 S gt D 1 D 10 P317 point type PASIN data arcsine operation F318 Floating ACOS S D COS 5 1 S gt D 1 D 10 P318 point type PACOS data arccosine operation 11 100 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 1 FP M 1 E t s 0 a C14 C24 C56 C16 C20 2 N N t amp amp ca C72 co tit tt Floating point type real number operation instructions F309 A A A A N A N A N A NA NA N A A A A P309 2 F310 A A A A N A N A N A NA NA N A A A A P310 2 F311 A A A A NA N A N A A A A P311 2 F312 A A A A NA NA N A A A A P312 2 F313 A A A A N A N A N A NA N A N A A A A P313 2 F314 A A A A N A NA N A NA N A A A A P314 2 F315 A A A A N A N A N A NA NA N A A A A P315 2 F316 A A A A N A NA N A NA NA N A A A A P316 2 F317 A A A A NA NA N A N A N A A A A P317 2 F318 A A A A N A N A N A NA NA N A A A A P318 2 M Note e A Available N A Not available 1 For the FPO FP FP X and FP e the P type high level instructions are not available 2 The instruction is available for FPO T32C and FPO C10 C14 C16 C32 CPU Ver 2 0 or
33. Heater PID STOP Thermocouple Thermocouple input specifications Item Description Number of input point 2 points CHO WX1 CH1 WX2 Temperature sensor type K type thermocouple Input temperature range 30 0 to 300 0 C 22 to 572 F Accuracy 40 5 FS 1 5 C FS 30 to 300 Resolution 0 1 C Conversion time 250 ms 2CH Between internal circuit and thermocouple input circuit noninsulated menog Between CHO and CH1 of thermocouple input PhotoMos insulation Detection function of 2 Available wire disconnection lt Reference Description of the specifications 2 3 1 Input specifications Thermocouple A thermocouple is the sensor that measures the temperature using the thermo electromotive force generated by the temperature difference between two metal wires connected whose materials are different 8 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 Screen display setting sample program Sample program PV DT202 SV DT201 Screen display setting N mode 1 screen R3013 F0 Mv gt DTO 1 gt Display control data D0 to D2 FO MV DT 1 FO WY gt H2001 DT F180 SCR KO DTO DT 202 DT 201 Upper section display data DT202 Lower section display data DT201 Screen display Screen display N mode 1 screen setting Di
34. N A NA N A NA N A A A A 1 F356 N A A A NA NA NA NA NA NA NA NA N A 4 4 Compare instructions F373 N A A NA NA NA N A N A NA N A A A A P373 F374 N A A NA NA N A N A N A NA N A A A A P374 MB Note e A Available N A Not available 1 For the FPO FP FP X and FP e the P type high level instructions are not available 2 For the FPO the instruction is available for the T32C and C10 C14 C16 C32 CPU Ver 2 0 or later 4 The instruction is available for FP X V1 20 or later and FP gt 32k 3 The instruction is available for FP2 FP2SH CPU Ver 1 5 or later 5 The instruction is available for FP 32k 11 111 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num bos Name Boolean Operand Description Steps Index register bank processing instructions F410 Setting the SETB n Index register 10 to ID bank number change over 4 P410 index regis PSETB ter bank number F411 Changing the CHGB n Index register 10 to ID bank number change over 4 P411 index regis PCHGB with remembering preceding bank number ter bank number F412 Restoring the POPB Changes index register 10 to ID bank number 2 P412 index regis PPOPB back to the bank before F411 CHGB P411 ter bank PCHGB instruction number File register bank
35. Not used 5 45V 45V Unit External device The followings are default settings Use the system register to change the settings Baud 9600bps Character bit length 8 bit Parity check Odd parity Stop bit 1 bit Power supply COM port connector input connector Output connector Battery cover Note Colors in the display section to Q and 0 green red 9 and 0 red green or orange N and S modes green R and modes 2 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 2 Display Modes and Functions 2 2 1 Display modes and functions Mode N mode S mode R mode I mode Normal mode Switch mode Register mode monitor mode Screen voor 5 External I O monitor Registered by F180 Registered by F180 Data monitor of the Thermocouple input SCR command SCR command internal memory monitor Number of 2 2 2 2 screens Arbitrary data Arbitrary data Input status bc Up a display display Address in the monitor I section Characters Nume Characters Nume memory area Thermocouple input rical values rical values CH 0 monitor Display in Arbitrary data Arbitrary data Output status lower display display Displayed in a monitor section
36. Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 3 Programming Tool 1 3 1 When using a tool software Tools needed for programming Computer Programming tool 1 Programming tool software The tool software can also be used with the FP series The FPWIN GR Ver 2 or FPWIN Pro Ver 4 for Windows is used with FP e controllers Note that the earlier FPWIN GR Ver 1 NPST GR DOS version or FP programmer cannot be used 2 PC connection cables This cable is needed for connection between the FP e unit and the computer 1 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Software environment and suitable cables Standard ladder diagram tool software FPWIN GR Ver 2 os Hard disc Type of software Operating system Product No Full type AFPS10520 WINDOWS FPWIN GR Ver 2 95 OSR2 or higher English language Upgraded version log Mej Ce AFPS10520R menu NT Ver 4 0 or higher Small type AFPS11520 Note 1 To use the FP e software Ver 2 2 or higher is required The software Ver 2 3 or higher is required to set the COM port to MODBUS S RTU Customers who use the Ver 2 software can upgrade it through our HP free of charge Note 2 Customers who use the FPWIN GR Ver 1 can use the FPWIN GR Ver 2 after purchasing the upgraded version
37. The area specified using the index modifier exceeds the limit 8 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Descriptions of parameters 1 Control mode S Select the type of PID processing and auto tuning ON OFF using the H constants Value of S Control mode Auto tuning Not executed Auto tuning Executed Derivative type Reverse operation H0 H8000 PI D Forward operation H1 H8001 Proportional derivative Reverse operation H2 H8002 type I PD Forward operation H3 H8003 Auto tuning The optimum values for the Kp Ti and Td of the PID parameters can be measured by checking the process response When auto tuning is executed the estimated results are reflected in the parameter area after auto tuning has been completed There may be cases in which auto tuning cannot be executed depending on the process If this happens a value returns to the original parameter operation value Reverse and forward operations When a process has been changed whether the output will be increased or decreased can be determined Reverse operation When the measured process value decreases the output will be boosted Example heating etc Forward operation When the measured process value increases the output will be boosted Example cooling etc Derivative type PI D and Proportional derivative type I PD When the set value
38. Thermocouple input type Max 1 kHz 9 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of pulse output function specifications YO Y2 DT9052 CHO R903A DT9044 DT9046 Max FO MV lt bit 2 gt DT9045 DT9047 10kHzfor Ft DMV 1 point output F168 Max SPD1 Yi xi 079052 CH1 R903B DT9048 DT9050 for bit 6 gt DT9049 DT9051 2 point output PLS Notes The maximum 1 point output for instruction F168 SPD1 is 9 5 kHz For the thermocouple input type the maximum output frequency is 5 kHz 1 point output and 2 5 kHz 2 point output Table of PWM output specifications YO CHO R903A Frequency FO MV 0 15 Hz to 1kHz F1 DMV Y1 CH1 R903B Duty F170 PWM 0 196 to 99 9 9 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 9 1 4 Functions and Restrictions High Speed Counter Pulse Output PWM Output Channel The same channel cannot be used by more than one function Example of prohibited application You cannot share CH 0 with the high speed counter and pulse output functions number input output contact point The number allocated to each function cannot be used for normal inputs or outputs Example of prohibited application When using CH 0 for 2 phase inputting with the high speed counter function
39. e mD In the case of pure derivative operation control can temporarily become ineffective if noise is input and this can have an adverse effect on the process being controlled For this reason _ 1 Incomplete differential operation is executed e Td Derivative time mD PID operation X Lu PID operation is a combination of proportional integral and derivative operations gt operation gt Output mD mD TD Setting signal SV Offset a pe If the parameters are set to the optimum values ide t us 7 9sMV PID control can quickly bring the amount of s control to the target value and maintain it there NT Measurement signal PV 8 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 2 PID control instruction 8 2 1 F355 PID PID control Address Instruction 10 ST R 10 10 F355 PID DT 10 H s 11 F 355 PID DT 10 Operands Unit Word WX wr we SV EV DT 1 Saisie es K H f modifier N A N A NA NA N A NA A NA NA N A N A N A A Available N A Not Available Starting number of PID parameter area 31 words Descriptions PID processing is performed to hold the measured value specified by S 2 at the set value S 1 and the result is output to 5 3 Derivative control or proportional derivative control can be selected for the P
40. in the auto tuning fluctuates at least three times Upper limit output Lower limit output Upper limit output If the value for the auto tuning progress remains 0 after the fluctuation is performed more than twice shorten the control synchronization period Ts and then execute the auto tuning once more Precautions during programming A 31 word area is required for the parameter table including the work area for processing Take care that other instructions do not overwrite the values in this area An error will not be detected even if the parameter table exceeds its area When specifying S select a number at least 31 words before the last number Take care that the area is not exceeded due to index modification An error will not be detected even if the area is exceeded For the current measured value 5 2 input the temperature data WX1 and WX2 Output the result of PID processing S 3 to the process using the PWM output function For FP e this instruction F355 PID cannot be programmed in the interrupt program 8 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 8 3 PID control sample program PID control When a K type thermocouple is connected with the thermocouple input of FP e PID temperature control can be easily conducted In addition parameter setting can be automatically selected using AUTO TUNING AUTO TUNING START PID START
41. uL uL uL uL C16 C40 C72 C32 uL uL 11 11 12 NA NA NA NA N A A A P12 F12 A A A A 2 F13 N A NA NA NA NA NA N A A A P13 P13 A A A A 2 F14 N A NA NA NA N A NA NA NA N A NA N A A A P14 F15 A A A A A A A A A A A A A P15 F16 A A A A A A A A A A A A A P16 F17 A A A A A A A A A A A A A P17 F18 N A A A N A NA NA NA NA N A N A A A A P18 Control instruction F19 N A N A N A NA N A NA N A NA N A A A A A Binary arithmetic instructions F20 A A A A A A A A A A A A A P20 F21 A A A A A A A A A A A A A P21 F22 A A A A A A A A A A A A A P22 Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions except for P13 PICWT instruction are not available 2 This instruction is available for FPO T32C and FPO C10 C14 C16 C32 CPU Ver 2 0 or later 11 57 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net pai Name Boolean Operand Description Steps F23 32 bit data D 1 S2 D S141 S1 S2 1 S2 gt D 1 D 11 P23 addition PD F25 16 bit data S D D S D 5 P25 subtraction P F26 32 bit data D S D 0 1 D S 1 S gt D 1 D 7 P26 subtraction PD F27 16 bit data S1 S2 D S1 S2 D 7 P27 su
42. 1 25 mm Pole terminal with a compatible insulation sleeve When a pole terminal is used use the following models from Phoenix Contact Co Manufacturer Cross sectional area Nominal cross sectional area Parts 0 25 mm AWG 24 Al 0 25 6YE Phoenix 0 50 mm AWG 20 0 5 6WH Contact Co 0 75 mm AWG 18 Al 0 75 6GY 1 00 mm AWG 18 Al 1 6RD 0 5 mm X 2 AWG 20 X 2 AI TWIN2 X 0 5 8WH Pressure welding tool for pole terminals Model No MENACE Parts No Product No Phoenix Contact Co CRIMPFOX UD 6 1204 436 3 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Suitable screwdriver When tightening the terminals of the terminal block use a screwdriver Phoenix Contact Co Product No 1205037 with a blade size of 0 4 X 2 5 Model No SZS 0 4 X 2 5 The tightening torque should be 0 22Nm to 0 25 Nm 2 3 kgfcm to 2 5 kgfcm Model No Manufacturer Parts No Product No Order product No Phoenix Contact Co SZS0 4 X 2 5 1205037 AFP0806 Wiring 1 Remove a portion of the wire s insulation 7mm 2 Insert the wire into the terminal block until it contacts the back of the terminal block Then tighten the screw clockwise to fix the wire in place Notes When removing the wire s insulation be careful not to scratch the core wire Do not twist the wires to connect them Do
43. 5 COM RS485 terminal 10 to 55 Hz 1 cycle min Double amplitude 0 75 mm 10 min on X Y and Z axes 10 ms Insulated circuit 1 Power supply terminal function earth Input terminal A0 A1 COM RS232C Terminal Breakdown voltage Vibration resistance Shock resistance 98 m s 4 times on X Y and Z axes Noise resistance p p with pulse widths 50 ns 1 us based on in house measure Operating condition Free from corrosive gases and excessive dust Electric current 200 mA or less 24V DC surge current 20 A Protection IP66 compliant front section Only when a rubber packing is used Approx 130 g Weight of the mounting frame and unit package is not included Weight 9 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 9 1 2 Performance specifications Internal relay R 1 008 points RO to R62F AFPE224300 AFPE224302 AFPE224305 AFPE214325 AFPE224322 Standard Standard Calendar Thermo Thermo Item Model type type timer couple input couple input RS232C RS485 type type type RS232C RS232C RS485 pikes b nl Relay symbol Cyclic operation 14 points 12 points Number of Control unit Input 8 Output 6 Tr NPN 5 Ry 1 Input 6 Output 6 controllable I 8 points For mode switching 1 point points UM switch For screen switching
44. 60 s Derivative time Td 2 K150 15 s Temperature 0 1 C Output 96 1000 900 900 Temperature 0 100 Set value Output 20000 1 18000 16000 j 14000 12000 j 10000 1 8000 1 6000 4 4000 4 2000 0 400 Time 2 sec The temperature input conversion for FP e is performed every 250 ms The average cycle 1 to 50 times can be set using the system register 409 The initial setting is 0 Average 20 times When the heat capacity of the control system is small and heating cooling is performed at high speed set a value for the average time to a smaller one Executing the auto tuning sets the parameters suitable for any control system automatically Optimum control can be conducted by changing the values 1 2 to 2 times Generally Kp proportional gain affects on the response characteristics As the value of Kp becomes larger the response error becomes smaller When the value is too large however it may cause the hunting Ti Integral time greatly affects on the response characteristics As the value of Ti becomes smaller the response becomes faster When the value is too small however it may cause the overshoot Example of PID parameter characteristics When Ti is changed to 30 60 90 and 120 under the conditions as follows Ts 250 Kp 300 Td 1 Example of PID processing 1600 PID control mode Ts 250 Kp 300 Ti 60 T
45. A A A N A N A N A N A N A N A A A A P288 2 F289 N A A A A N A N A N A N A N A N A A A A P289 2 F290 N A A A A N A N A N A N A N A N A A A A P290 2 ec Note e A Available N A Not available 1 For the FPX FP X the P type high level instructions are not available 2 Available from Ver 1 2 or higher 11 97 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net pn Name Boolean Operand Description Steps BCD type real number operation instructions F300 BCD type BSIN S D SIN S1 1 S1 D 1 D 6 P300 sine PBSIN operation F301 BCD type BCOS S D COS S1 1 S1 D 1 D 6 P301 cosine PBCOS operation F302 BCD type BTAN S D TAN S1 1 S1 5 D 1 D 6 P302 tangent PBTAN operation F303 BCD type BASIN S D SIN 5141 1 gt D 1 D 6 P303 arcsine PBASIN operation F304 BCD type BACOS S D COS S141 1 gt D 1 D 6 P304 arccosine PBACOS operation F305 BCD type BATAN S D 81 1 1 gt D 1 D 6 P305 arctangent PBATAN operation 11 98 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability es Be FP1 1 FP M 1 Name E 3 5 o m X g c24 cs6 c 020 5 t amp amp c ca C72 co tit tt BCD type real number op
46. COM port RS485 Short RS485 General station COM Port specifications COM port type RX232C 2 RS485 Isolation status with the Non isolated Isolated internal circuit Transmission distance 15m 1200 m Baud rate 300 600 1200 2400 4800 9600 19200 bit s 9600 19200 bit s Note gt 4 Communication method Half duplex Synchro system Synchronous communication method Stop bit 1 bit 2 bit Parity None Even Odd Data length 7 bit 8 bits format Beginning code STX available STX not available Ending code CR CR LF None ETX Data output order Starting from 0 bit per character No of connected units 99 Note 5 6 General purpose communication Computer link MODBUS S RTU Note7 Communication mode Note1 When communicating between FP e and other device it is recommnedable to perform resend Processing as it may be affected by excessive noise depending on the environments installed Note2 For RS232C wiring be sure to use shield wires for higher noise immunity Note3 Set the baud rate of RS485 to both FP e system register and FP e internal switch Set the baud rate of RS232C to FP e system register Note4 After sending a command from the FP e in RS485 communication send a response from the receiving device to the FP e after the following time has been elapsed 9600 bit s 2 ms
47. Characters Characters detimalinumber Thermocouple input Numerical values Numerical values CH 1 monitor system Operation Used for changing Used as the input Used for changing Used as the input switch numerical values switch numerical values switch Using the F180 Using the F180 When program When program SCR command the SCR command the operation is checked operation is checked elapsed value on the message is the data description external I O status is counter is displayed displayed in the can be checked by monitored The front in the upper section upper section and specifying the operation switch can Example and the set value is the data is displayed arbitrary memory be used as the input displayed in the in the lower section area with the front Switch However the lower section The The display operation switch The input status of the set value can be description can be data can also be front operation switch changed with the changed with the changed with the cannot be monitored front operation input switch front operation switch Switch Note 1 Whenever the display mode switch is pressed the mode displayed changes as follows N S R I N The display can also be switched from the program using the F180 DSP command Note 2 When the display mode switch is pressed for 2 seconds or longer the front switch is locked Pressing the switch once more for 2 seconds or longer unlocks the switch
48. MW5 9043 DT9044 High speed The elapsed value 24 bit data of the high MW5 9044 counter For speed counter is stored here The value can be A A DT9045 elapsed CHO read and written by executing F1 DMV MW5 9045 value instruction The targe value 24 bit data of the high speed DT9046 counter specified by the high speed counter 5 9046 High speed F instruction is stored here Target values have counter CHO been preset for the various instructions to be A N A DT9047 target value used when the high speed counter related 9 MW5 9047 instruction is executed The value can be read by executing F1 DMV instruction DT9048 ron speed The elapsed value 24 bit data of the high 5 9048 MANU For speed counter is stored here The value can be A T DT9049 e CH1 read and written by executing F1 DMV 9 MW5 9049 area instruction 11 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e A Available N A Not available Register Ne Name Descriptions Dead em Matsushita ing ing IEC The target value 24 bit data of the high speed DT9050 High speed counter specified by the high speed counter MW5 9050 1918 instruction is stored here Target values have counter For been preset for the various instructions to be A N A target value CH1 DT9051 ares used when the hi
49. N A N A N A N A N A N A N A N A A A N A N A P154 F155 N A N A N A N A N A N A N A N A N A A A A A P155 F156 N A N A N A N A N A N A N A N A N A A A A A P156 F157 A A A A N A A A A A A A A A P157 3 F158 A A A A N A A A A A A A A A P158 3 F159 N A A A N A N A N A N A N A N A N A A A N A P159 4 4 F161 N A N A N A N A N A N A N A N A N A N A A A N A P161 4 4 lt Note e A Available N A Not available 1 For the FP0 FP gt FP X FP e FP1 FP M the P type high level instructions not available 2 This instruction is available for FP gt CPU Ver 2 0 or later 3 On the FP0 it is only possible to use F157 and F158 with the T32 type 4 This instruction is available for FP2 FP2SH CPU Ver 1 5 or later 11 83 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net yd Name Boolean Operand Description Steps BIN arithmetic instruction F160 Double word DSQR S D A S X D 7 P160 32 bit data PDSQR square root Special instructions High speed counter instructions FO High speed MV S DT9052 Performs high speed counter and Pulse output 5 counter and controls according to the control code specified by Pulse output S The control code is stored in DT9052 controls F1 Change and DMV S DT9044 Transfers S 1 S to high speed counter and 7 read of the Pulse output elapsed value area DT9045 elapsed value DT9044 o
50. N A N A N A N A N A N A N A N A N A 2 F251 N A A A N A N A N A N A N A N A N A N A N A N A 2 Character strings instruction F257 N A A A N A N A N A N A N A N A N A A A A P257 F258 N A A A N A N A N A N A N A N A N A A A A P258 F259 N A A A N A N A N A N A N A N A N A A A A P259 F260 N A A A N A N A N A N A N A N A N A A A A P260 F261 N A A A N A N A N A N A N A N A N A A A A P261 ae Note e A Available N A Not available 1 For the FP X the P type high level instructions are not available 2 The instruction is available for FP gt 32k 11 93 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num bor Name Boolean Operand Description Steps F262 Retrieving LEFT S1 S2 D These instructions retrieve a specified number of 8 P262 data from characters from the left side of the character string character strings left side F263 Retrieving a MIDR 51 S2 S8 These instructions retrieve a character string 10 P263 character D consisting of a specified number of characters from string from a the specified position in the character string character string F264 Writinga MIDW 1 S2 D These instructions write a specified number of 12 P264 character n characters from a character string to a specified string to a position in the character string character string F265 Replacing SREP S D p n A specified numbe
51. Operation switch Device type DT WR SV or EV its address in the memory area and data can be changed using this switch Screen cannot be defined using the F180 SCR command NAIS FP e 1st Screen Upper section External input WX0 monitor display Lower section External output WYO monitor display 2nd Screen Upper section Temperature display of the thermocouple input CH O Lower section Temperature display of the thermocouple input CH 1 Operation Switch Can be used as the input switch 2 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 3 Input and Output Specifications 2 3 1 Input specifications DC input specifications XO toX7 Item Description 8 points Number 6 thermocouple input type Insulation method Optical coupler Rated input voltage 24 V DC Operating voltage range 21 6 to 26 4 V DC Rated input current Approx 4 3 mA 8 points common 6 points common thermocouple input type Input points per common Either the positive or negative of the input power supply can be connected to common terminal ON voltage ON current 19 2 V or less 4 mA or less OFF voltage OFF current 2 4 V or more 1 mA or more Approx 5 1 k Q XO X1 Approx 5 6 k Q X2 to X7 50 us or less X1 5 Response time OFF to ON 100 us or less X2 to X5 9 2msorless X6 X7 Input impedance ON
52. RS485 Counter mode Addition subtraction 1 phase Input points 4 ch Max Max speed 10 kHz total of 4 ch Max5kHz Input contact X0 count input ch 0 High speed counter d n 51 function X3 count input ch 2 The combinations 5 Agh 59 and X4 100 uis 5kHz Counter mode 2 phase individual direction decision 2 phase imitations on the Input contact f count input ch 0 high speed counter ch 0 5 see the following pages X3 count input ch 2 5 count input ch 2 moh X5 reset input S 2 Min input pulse width X1 S0us 10 kHz XO X1 100us 5 kHz o and X4 100 us 5 kHz Pulse output Output 2 independent points YO and Y1 function points No interpolation function For details and limitations Output M on the high 40 Hz to 10 kHz YO Y1 1 point 9 40Hz to 5kHz 1 point speed counter 40 Hz to 5 kHz YO Y1 2 point 40Hz to 2 5kHz 2 point see the follow quency ing pages PWM output dinam function utpu i For details points 2 points YO and Y1 and limitations on the high Output speed counter Ker Frequency 0 15 Hz to 1 kHz see the follow quency Duty 0 1 to 99 9 ing pages Timer Non hold all points 2 Non hold type From set value to C139 Counter C140 to C143 EV1
53. STD lt 51 xl Begins a logic operation by comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or 8141 51 52 1 S2 11 42 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability Name FP1 FP M C14 C16 C24 C40 C56 C72 C16 C20 C32 gt FPO gt FPS gt 32 bit data compare Start STD gt FP e N A A A N A A gt FP3 gt FP2 gt FP2SH gt FP10SH 32 bit data A A A compare Start STD lt gt N A N A 32 bit data A A A compare Start STD gt N A N A 32 bit data A A A compare Start STD gt 32 bit data A A A compare Start STD lt N A N A N A N A 32 bit data A A A compare Start STD lt N A N A aS Note e A Available N A Not available 11 43 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps 32 bit data compare AND AND S1 S2 HS Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition 8141 51 52 1 S2 AND lt gt D lt gt S1 S2 Bim zl Connects a Form A normally open contact serially by co
54. STF gt Begins a logic operation by comparing two 32 bit data in 9 P 1 825 _ the comparative condition S1 1 S1 gt S2 1 S2 or 8141 51 52 1 S2 lt Begins logic operation by comparing two 32 bit data in 9 51 52 5 _ the comparative condition S1 1 S1 lt S2 1 S2 STF lt Begins a logic operation by comparing two 32 bit data in 9 Fc 1 825 _ the comparative condition S1 1 S1 lt S2 1 S2 or 8141 51 52 1 S2 11 48 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 FP M C14 C24 C56 C16 C20 C16 C40 C72 C32 N A NA NA NA NA N A Name FPO FP3 gt FP2SH gt FP10SH gt gt FP X FP e gt FP2 Floating point N A type real number data compare Start STF Floating point N A A A NA NA NA NA NA NA N A A A A Note Note Note Note Note type real number data compare Start STF Floating point N A A A N A NA NA NA NA NA N A A A A type real Note Note Note Note Note number data compare Start STF gt Floating point N A A A NA NA NA NA NA NA N A A A A type real Note Note Note Note Note number data compare Start STF gt Floating point N A A A NA NA NA NA NA NA N A A A A type real Note Note Note Note Note nu
55. Starts sampling data 1 P155 PSMPL F156 Sampling STRG When the trigger of this instruction turns on the 1 P156 trigger PSTRG sampling trace stops F157 Time addition CADD 51 S2 D The time after S2 1 S2 elapses from the time of 9 P157 PCADD 8142 S141 S1 is stored 0 2 0 1 D F158 Time CSUB 1 S2 D The time that results from subtracting S2 1 S2 9 P158 substruction PCSUB from the time S142 51 1 S1 is stored in D 2 D 1 D F159 Serial data MTRN S n D This is used to send data to or receive data from an 7 P159 communica PMTRN external device through the specified CPU COM tion port or MCU COM port F161 Serial data MRCV S D1 D2 Data is received from external equipment via the 7 P161 reception for PMRCV COM port of the specified MCU MCU COM port 11 82 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 1 FP M 1 S Name E E t a caca cse qg CO t amp amp ca C72 co tit tt F149 A A A A N A A A N A A A A A A P149 F150 N A A N A N A N A N A N A N A N A A A A A P150 2 F151 N A A N A N A N A N A N A N A N A A A A A P151 2 F152 N A N A N A N A N A N A N A N A N A A A A A P152 F153 N A N A N A N A N A N A N A N A N A A A A A P153 F154 N A
56. X30 and X38 turn ON at the same time 4 Reference 2 I O allocation 2 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 5 Calendar timer 2 5 1 Area for calendar timer With the clock calendar function data indicating the hour minute second day year and other information stored in the special data registers DT9053 to DT9057 can be read using the transmission instruction and used in sequence programs Special data Upper byte Lower byte Reading Writing Register No DT9053 Hour data Minute data Available Not available HOO to H23 HOO to H59 DT9054 Minute data Second data Available Available to H59 HOO to H59 DT9055 Day data Hour data Available Available H01 to H31 to H23 DT9056 Year data Month data Available Available to H99 H01 to H12 DT9057 Day of the Available Available week data HOO to H06 Note 1 The area above is available for the FP e unit with a calendar timer function 2 The value is not fixed initially when the battery is connected Set the appropriate value to the calendar timer Lithium battery is included in the FP e unit but it is not connected to the unit Connect the battery to the unit before using the FP e controller 3 Put in a new battery within a minute after removing the old battery 4 A calendar timer is available only when a battery is installed 2 5 2 Sett
57. bits of data range by D1 D2 to 7 P108 multiple bits PBITR the right n bits F109 Left shift of BITL D1 D2 n Shifts the n bits of data range by D1 D2 to 7 P109 multiple bits PBITL the left n bits F110 Right shift of WSHR D1 D2 Shifts the one word of the areas by D1 and D2 5 P110 one word PWSHR to the right 16 bit F111 Left shift of WSHL D1 D2 Shifts the one word of the areas by D1 and D2 5 P111 one word PWSHL to the left 16 bit F112 Right shift of WBSR D1 D2 Shifts the one digit of the areas by D1 and D2 to 5 P112 one hexade PWBSR the right cimal digit 4 bit 11 72 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability zx FP1 1 FP M 1 Name E t E o S m X c24 cee 020 5 C amp amp cao C72 co amp amp tik F99 N A A A N A N A N A N A N A N A A A A A P99 F100 A A A A A A A A A A A A A P100 F101 A A A A A A A A A A A A A P101 F102 N A A A N A N A N A N A N A N A N A A A A P102 F103 N A A A N A N A N A N A N A N A N A A A A P103 F105 A A A A A A A A A A A A A P105 F106 A A A A A A A A A A A A A P106 F108 N A A A N A N A N A N A N A N A N A A A A P108 F109 N A A A N A N A N A N A N A N A
58. can be changed When the switch 0 to 5 is pressed the data in the lower section is changed and then blinks When the 1 2 SET switch is pressed for about 1 second the blinking stops and the data change completes For canceling the data change process before the data is not yet completely changed press the operation switch 5 for about one second Then blinking the display data stops For changing to the device specification mode after the data change has completed press the operation switch 5 for about one second When the mode changes to the device specification mode PV blinks The mode cannot be changed to the device specification mode before the data is not yet completely changed Wait for the completion of the data change process or cancel the data change process to change the mode to the device specification mode Note If you try to change the data to the one which is out of the specified range the data is displayed in red only when the 1 2 SET switch is pressed and blinking does not stop When the power ON OFF or RUN PR OG mode switching is performed the data which is not yet completely changed using the front switch will be cancelled The data change can also be cancelled by turning Y38 ON This is available for Ver 1 1 or higher 3 Pressing the 1 2 SET switch changes the current screen to 1 screen or 2 screen 4 When MODE switch is pressed for about 2 seconds LOCK
59. changing to the PROG mode the error will clear and the ERROR will turn off Steps to take for syntax error Change to the PROG mode and then execute the total check function while online mode with the programming tool connected This will call up the content of error and the address where the error occurred Correct the program while referring to the content of error 11 114 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Self diagnostic Error This error occurs when the control unit CPU unit self diagnostic function detects the occurrence of an abnormality in the system The self diagnostic function monitors the memory abnormal detection I O abnomal detection and other devices When a self diagnostic error occurs The ERROR turns on or flashes The operation of the control unit CPU unit might stop depending on the contect of error and the system register setting The error codes will be stored in the special data register DT9000 DT90000 In the case of operation error the error address will stored in the DT9017 DT90017 and DT9018 DT90018 Clearing the self diagnostic error At the STATUS DISPLAY execute the error clear Error codes 43 and higher can be cleared You can use the initialize test switch to clear an error However this will also clear the contents of operation memory Errors can also be cleared by turning off and on the power while in the PR
60. ctiautomation net Email info ctiautomation net Data display Upper section N and S modes Display the data registered using the F180 SCR command Display the data in red green or orange R mode Displays the address in the memory area in green mode Displays the external input monitor in green Data display Lower section N and S modes Display the data registered using the F180 SCR command Blink when the numerical value is changed Display the data in red green or orange R mode Displays the data in the memory area in green mode Displays the external output monitor in green Setting display Indications e g 6 F C h m 5 SV and PV and dot between the digits can be displayed individually by the ladder program Mode switch RUN PROG Changes the mode of the FP e unit to RUN or PROG Modes can also be changed from the programming tool When performing remote switching from the programming tool the position of the mode switch and the actual mode of operation may differ Verify the mode with the RUN PROG display on the front When power is supplied the mode displayed is activated 3Tool port RS232C Used to connect a programming tool A commercial mini DIN 5 pin connector is used for the tool port on the control unit Pin No Name Abbr Signal direction 1 Signal ground SG 2 Send data SD Unit External device 3 Receive data RD Unit External device 4
61. data hold non hold function Setting a system register can expand the data hold area In this case however a back up battery must be previously installed Product No Settings Data AFPE224300 System register setting Non hold AFPE224302 AFPE224322 Note AFPE224305 System register setting with a back up battery Hold AFPE214325 System register setting without a back up battery Non hold Note 1 System register settings are effective only when a back up battery is installed in the FP e control unit A set value will be returned to the default value Note 2 A back up battery cannot be installed in this type of product System register setting screen Hold Non hold Areas for Nos 6 7 8 and 14 can be expanded Configuration Untitlel x Interrupt Input Temperature input Tool Port COM Port Hold Non hold Action on Error Time High Speed Counter DK No 5 Counter starting address i 0 144 Cancel No 6 Hold type area starting address for timer counter f 0 144 Head PLC No 7 Hold type area starting word address 5 06a Initialize for internal relay No 8 Hold type area starting address for data reaisters 1652 0 1550 Help No 14 Step Ladder hold NOTICE In case of not using back up battery option we can t guarantee the hold area value Note NOTICE in the screen above is described for the FPWIN GR Ver 2 24 or higher Note
62. fa ait t 1 lo o 1 Jo 1 1 7 2 fo 1 1 1 1 1 1 LSB 3 1 1 1 fo 1 1 of a 4 o 1 1 1 0 1 1 fo 4 b 5 ol Jo l1 o Vs 1 i 1 1 loli z c 6 1 1 132 1 1 1 0 1 A d lt r 7 aol pus iore a n e o 8 1 jo ja 12 32 fafa fafa f 9 la g A A 1 fo n o i A L B 1 jo 1 1 1 1 fifi MSB Walla D 1 1 1 1 1 1 g iz ss pre eoe 3 F de ese 1 3 O te 10 o 01 gt 4 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 2 2 F180 SCR instruction FPWIN GR Wizard Using the FPWIN GR wizard facilitates the programming FP e Screen display instruction input assistance x Display screen N mode The 1st screen Control data o f j0 157 Upside display data Downside displaydata sv 010 43 we c K PV Mark display Ih Im ls v Sv Upside control i Nondisplay Di di r Decimal point di Display mode Signed Dec 5 digits jn oe Fu data 4h 4th x 34 Zero suppression Zero suppression 3id Upper Color ros 2n
63. first decimal point off F335 Floating F S D The real number data stored in S 1 S is changed 8 P335 point type PF the sign and the result is stored in D 1 D data sign changes F336 Floating FABS S D Takes the absolute value of real number data 8 P336 point type PFABS specified by S 1 S and the result absolute data absolute value is stored in D 1 D F337 Floating RAD S D The data in degrees of an angle specified in S 1 8 P337 point type PRAD S is converted to radians real number data and data degree the result is stored in D 1 D radian 11 106 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability os Ps e coin FP1 1 FP M 1 Name E t E 7 5 Be x C14 c24 C56 6 C20 x t amp amp c cao C72 co tit tt F331 A A A A N A N A N A N A N A N A A A A P331 2 F332 A A A A N A N A N A N A N A N A A A A P332 2 F333 A A A A NA NA NA NA NA A A A P333 2 F334 A A A A N A N A N A N A N A N A A A A P334 2 F335 A A A A N A N A N A N A N A N A A A A P335 2 F336 A A A A N A N A N A N A N A N A A A A P336 2 F337 A A A A N A N A N A N A N A N A A A A P337 2 M Note e A Available N A Not available 1 For the FPO FP FP X and FP e the P type high level instructions are not ava
64. fit the format 142 No support error A command was received that is not supported 143 Multiple frames A different command was received when processing multiple procedure error frames 150 Link setting error A route number that does not exist was spacified Verify the route number by designating the transmission station 151 Transmission Transmission to anather device not possible because time out error transmissition buffer is congested 152 Transmit disable Transmission processing to another device is not possible Link error unit runaway etc Command process cannot be received because of multiple 153 Busy error frame processing Or cannot be received because command being processed is congested 160 Parameter error Content of spacified parameter does not exist or cannot be used i There was a mistake in the contact data area data number 61 Data error NS i desigination size designation range or format designation 162 Registration over Operation was does when number of registrations was exceeded error or when there was no registration 163 BC stade PC command that cannot be processed was executed during RUN mode 11 126 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Biter Name Description code An abnormality occurred when loading RAM to ROM IC memory card There may be a problem with the ROM or IC memory card When loading the specifie
65. functions of the programmable controller FPO series pulse output and high speed counter functions are installed General purpose communication COM port is included as standard unit FP e units with the calendar timer or thermocouple input function are also provided Numerical values are displayed only in 16 bit The data can be displayed in a bit decimal or hexadecimal system 1 1 2 Functions Item Description Power supply 24V DC Input 8 points 24V DC Output 6 points 5 points Tr NPN 0 5A 1 point Ry 2A Program capacity 2 7 k step Operation speed 0 9 ystep Basic instruction update and Base time 2ms 2 Pulse catch Interrupt input 6 points in total High speed counter included High speed counter Single phase 4 points 10 kHz in total Dual phase 2 points 2 kHz in total i Pulse output 2 points 10 kHz in total 7 COM port RS232C RS485 according to models i Must be provided aside from tool ports 1 Thermocouple input type 6 points 2 Thermocouple input type 2 to 3 ms Typical Max 15 ms The time takes longer every 250 ms 3 Thermocouple input type 5 kHz Single phase 1 kHz Dual phase 4 Thermocouple input type 5 kHz 1 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 2 Unit Name and Product Number 1 2 1 FP e control unit
66. info ctiautomation net 11 4 Table of Error codes Difference in ERROR display There are differences in the way errors are displayed depending on the model Model Display Display method FP1 FP M FP2 FP3 FP10SH LED ERROR Continually lit FP gt FP X LED ERROR ALARM Flashes contunually lit FP e Screen display ERR Continually lit Error Confirmation When ERROR Turns ON When the ERROR on the control unit CPU unit turns on or flashes a self diagnostic error or syntax check error has occurred Confirm the contents of the error and take the appopriate steps Error Confirmation Method Procedure 1 Use the programming tool software to call up the error code By executing the STATUS DISPLAY the error code and content of error are displayed 2 Check the error contents in the table of error codes using the error code ascertained above Syntax check error This is an error detected by the total check function when there is a syntax error or incorrect setting written in the program When the mode selector is switched to the RUN mode the total check function automatically activates and eliminates the possibility of incorrect operation from syntax errors in the program When a syntax check error is detected ERROR turns on or flashes Operation will not begin even after swirching to the RUN mode Remote operation cannot be used to change to RUN mode Clearing a syntax check error By
67. install a protection circuit below to minimize their effect Inductor Resistor Output FP e terminal Output terminal FP e COM Provide over load protection with an external fuse There is no fuse protection built into the output circuit Therefore in order to protect against overheating of the output circuit by possible short circuit install an external fuse at each point However in cases such as short circuits the control unit itself may not be able to be protected 3 4 3 Common precautions for input and output wiring Separate the input output and power wiring Be sure to select the thickness dia of the input and output wires while taking into consideration the required current capacity Arrange the wiring so that the input and output wiring are separated and these wiring are separated from the power wiring as much as possible Do not route them through the same duct or bind them together Separate the input or output wire from the power s high voltage wire by at least 100 mm 3 937 in 3 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 5 Wiring COM Port Terminal layout Power supply and COM port RS232C type Power supply 24V DC RS232C Signal ground Ground Send data Output COM port fee data Input Terminal station RS485 type Power supply Power supply 24V DC 24V DC Ground
68. instructions Communica N A A A N A NA NA NA NA NA NA NA NA N A tion condi tions setting Password N A A A N A NA NA NA NA NA NA NA NA N A setting Interrupt N A A A N A NA NA NA NA NA NA NA N A N A setting PLC link N A A A N A NA NA NA NA NA NA NA N A N A time setting MEWTOCOL N A A A N A NA NA NA NA NA NA NA NA N A COM response control High speed N A A A N A NA NA NA NA NA NA NA N A N A counter operation mode changing System N A A A N A NA NA NA NA NA NA NA N A registers No 40 to No 47 changing 11 35 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps Data compare instructions 16 bit data ST Begins a logic operation by comparing two 16 bit data in 5 compare 51521 the comparative condition S1 S2 Start ST lt gt Begins a logic operation by comparing two 16 bit data in 5 Lc 251921 the comparative condition S1 lt S2 or 91592 ST Begins a logic operation by comparing two 16 bit data in 5 H gt 51 9 the comparative condition S1 gt S2 ST gt Begins a logic operation by comparing two 16 bit data in 5 H gt 1 825 _ the comparative condition S1 gt S
69. interrupt program for an interrupt which occurred 2 interrupt Stops Check the number ofthe interrupt lalalala lalalalala error 2 program and change it to agree with the interrrupt request Multi CPU This error occurs when a FP3 FP10SH E33 data CPU2 is used as CPU2 for a multi CPU Pale unmatch Stops system error hRefer to Multi CPU system Manual An abnormal unit is installed FP X FP X FP2 FP2SH and FP10SH Check the contents of special data register DT90036 and locate the status abnormal unit Then turn off the power E34 error Stops and replace the unit with a new one Bo ASYA As FP3 Check the contents of special data register DT9036 and locate the abnormal unit Then turn off the power and replace the unit with a new one MEWNET F A unit which cannot be installed on the slave slave station of the MEWNET F link E35 Stops system is installed on the slave station AJAJAJA illegal unit gt Remove the illegal unit from the error slave station MEWNET F The number of slots or I O points used remore for MEWNET F remote I O system exceeds the limitation E36 1 0 Stops Re configure the system so that the Pu SS aed a limitation number of slots and I O points is within error the specified range MEWNET F I O overlap or I O setting that is over the range is detected in the allocated E37 mapping SIOPS and MEWNET F map nad E error Re configure the I O map correctly
70. is displayed In this LOCK status the display cannot be changed even if any switches are pressed 6 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 2 Operation in R Register mode 6 2 1 Specifying the device type When PV blinks the device type and No can be changed 1 Specifying the device type Example of EV DT WR Press the switch 4 until EV is displayed as shown above Ver 1 2 or higher Note At this moment the EVO data is displayed in the lower section 2 Specifying the device No Example of EV123 Specify the device No EV123 using the switches 0 to 3 Note When specifying the No which is out of the designated range the display color in the upper section changes from green to red and the data display in the lower section turns off 6 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 2 2 Changing the data 1 Switching to the data change mode When the switch 5 is pressed for about 1 second the PV display turns off and then the SV blinks While the SV is blinking data can be changed Note When the switch 5 is pressed for about 1 second again the SV display turns off and the PV display blinks While the PV is displayed the device type can be specified 2 Changing the data Pressing the switch 0 to 5 change
71. is the system register area e System registers are used to set values parameters which determine operation ranges and functions used Set values based on the use and specifications of your program e There is no need to set system registers for functions which will not be used Type of system registers 1 Allocation of user memory System registers 0 1 and 2 These registers set the size of the program area and file register area allowing the user memory area to be configured for the environment used The size of the memory area will vary depending on the type 2 Allocation of timers and counters System register 5 The number of timers and counters is set by specifying the starting couner number 3 Hold non hold type setting System registers 6 to 18 When these registers are set to hold type the values in the relays and data memory will be retained even if the system is switched to PROG mode or the power is turned off If set to non hold type the values will be cleared to 0 4 Operation mode setting on error System registers 4 20 to 28 Set the operation mode when errors such as battery error duplicated use of output I O verification error and operation error occur 5 Time settings System registers 30 to 34 Set time out error detection time and the constant scan time 6 Remote I O operation settings System registers 35 and 36 These registers are used to select whether or not to wait for a slave station co
72. later 11 101 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net pun Name Boolean Operand Description Steps F319 Floating ATAN S D TAN 5 1 S gt D 1 D 10 P319 point type PATAN data arctangent operation F320 Floating LN S D LN S 1 S gt D 1 D 10 P320 point type PLN data natural logarithm F321 Floating EXP S D EXP S 1 S gt D 1 D 10 P321 point type PEXP data exponent F322 Floating LOG S D LOG S 1 S gt D 1 D 10 P322 point type PLOG data logarithm F323 Floating PWR S1 S2 D S141 S1 S241 S2 gt D 1 D 14 P323 point type PPWR data power F324 Floating FSQR S D X841 8 DH D 10 P324 point type PFSQR data square root F325 16 bitinteger FLT 5 0 Converts the 16 bit integer data with sign specified 6 P325 data to PFLT by S to real number data and the converted data floating point is stored in D type data conversion F326 32 bit integer DFLT S D Converts the 32 bit integer data with sign specified 8 P326 datato PDFLT by S 1 S to real number data and the converted floating point data is stored in D 1 D type data conversion 11 102 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability
73. lt N A N A N A N A 32 bit data A A A compare AND AND lt N A N A Note e A Available N A Not available 11 45 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps 32 bit data ORD Connects a Form A normally open contact in parallel by 9 compare E ssa comparing two 32 bit data in the comparative condition OR S1 1 S1 S2 1 S2 ORD lt gt Connects a Form A normally open contact in parallel by 9 0025152 comparing two 32 bit data the comparative condition S14 1 S1 lt S2 1 S2 or S14 1 S1 S2 1 S2 ORD gt Connects a Form A normally open contact in parallel by 9 19 comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 S2 ORD gt Connects a Form A normally open contact in parallel by 9 E 5 5 comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 S2 or S1 1 S1 S2 1 S2 ORD lt Connects a Form A normally open contact in parallel by 9 Exs comparing two 32 bit data in the comparative condition S14 1 S1 lt S2 1 S2 ORD lt Connects a Form A normally open contact in parallel by 9 comparing two 32 bit data in the comparative condition S14 1 51 lt 52 1 S2 or S14 1 S1 2 S2 1 S2
74. of binary data specified by 7 P82 data gt PDBCD 5 1 S to eight digits of BCD data and stores it in 8 digit BCD D 1 D data F83 8 digit BCD DBIN S D Converts the eight digits of BCD data specified by 7 P83 data gt 32 bit PDBIN 551 S to 32 bits of binary data and stores it in binary data D 1 D F84 16 bit data INV D Inverts each bit of data of D 3 P84 invert com PINV plement of 1 F85 16 bit data NEG D Inverts each bit of data of D and adds 1 inverts 3 P85 complement PNEG the sign of 2 F86 32 bit data DNEG D Inverts each bit of data of D 1 D and adds 1 3 P86 complement PDNEG inverts the sign of 2 F87 16 bit data ABS D Gives the absolute value of the data of D 3 P87 absolute PABS 11 68 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability zx FP1 1 FP M 1 Name E E t 5 o m g c24 c56 c 020 5 t amp amp cao C72 co amp amp amp F78 A A A A N A A A N A A A A A A P78 F80 A A A A A A A A A A A A A P80 F81 A A A A A A A A A A A A A P81 F82 A A A A A A A A A A A A A P82 F83 A A A A A A A A A A A A A P83 F84 A A A A A A A A A A A A A P84 F85 A A A A A A A A A A A A A P85 F86 A A A A A A A A A A A A A P86 F87 A A A A A A A A A A A A A P87 ae Note e A Available N A
75. off before the power supply of the control unit turns off the control unit will detect the input fluctuations and may begin an unscheduled operation Before turning on the power When turning on the power for the first time be sure to take the precautions as shown below When performing installation confirm that there are no scraps of wiring particularly conductive fragments adhering to the unit Confirm that the power supply wiring I O wiring and power supply voltage are all correct Sufficiently tighten the installation screws and terminal screws Set the RUN PROG switch to PROG mode Before entering a program Be sure to perform a program clear operation before entering a program Operation procedure when using Windows software FPWIN GR Ver 2 1 Press CTRL and F2 keys at the same time to switch the display to Online Monitor 2 Select Edit E Program Clear L on the menu 3 When the confirmation dialog box appears click Yes Y to clear the program Storing a program To prevent the accidental loss of programs users are requested to take the following measures Drafting documents To avoid accidentally losing programs destroying files or overwriting the contents of a file documents should be printed out and then saved Specifying the password carefully The passward setting is designed to avoid programs being accidentally overwritten If the password is forgotten however it will be impossible to overwr
76. or longer 19200 bit s 1 ms or longer It takes at least 1 scan time at least 2 ms for the FP e to send back a response after receiveing the command 19200 bit s 4 9600 bit s mi Note5 When our C NET Adapter or other RS485 device than recommended is connected in the system the maximum connection number is limited to 32 units Note6 For a RS485 converter on the computer side SI 35 from LINE EYE Co Ltd is recommended When SI 35 is used in the system up to 99 units can be connected Note7 MODBUS S RTU binary communication is available with FP e Ver 1 2 or higher 3 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Settings when shipped from factory System register Description No 412 Computer Link Character bit 8 bits Parity check odd No 413 Stop bit 1 bit Header STX not exist Terminator CR No 414 Baud rate 9600 bit s No 415 Unit No 1 No 416 Modem Not enable P Reference B 3 System register list Suitable wires twisted wire Size Conductor cross sectional area AWG 28 to 16 0 08 mm to 1 25 mm Use a shielded wire of the above wiring It is recommend to ground the shield section al Reference 3 2 Terminal layout and terminal block wiring 3 14 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Recommended cables fo
77. perform the setting so that the data can be transferred from DT to SV after the RUN mode starts 2 Use the FP e model with a battery 9 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 9 1 3 Specifications High Speed Counter Pulse Output PWM Output Table of high speed counter function specifications Specify DT9044 DT9046 50 us Max Total of FO MV the mental X2 DT9045 DT9047 10 kHz 40 F1 DMV desired input Note 3 with F166 output Max HC1S from si CHI R903B DT9048 DT9050 Max 40 KHz F167 Yoto mental 2 DT9049 DT9051 10kHz HCTR Y5 input Note 3 X3 CH2 R903C DT9104 DT9106 100 Max X5 DT9105 DT9107 5 kHz X4 CH3 R903D DT9108 DT9110 Max X5 DT9109 DT9111 5 kHz Specify 2 X0 CHO R903A 079044 DT9046 250 Max Total of the phase x1 DT9045 DT9047 2kHz 2CH desired input X2 with output Max from Incre 2 kHz YO to men 79851 Y5 tal dec remen tal X3 CH2 R903C DT9104 079106 Max input X4 DT9105 DTe107 50005 4 kHz 5 Direc tional distinc tion Note 1 Reset input X2 can be set to either CHO or CH1 Reset input X5 can be set to either CH2 or CH3 Note 2 Thermocouple input type 100 us Note 3 Thermocouple input type Max 5 kHz Note 4 Thermocouple input type 500 us Note 5
78. ports are to be used for computer link general purpose serial communication PC PLC link and modem communication Note that the default setting is computer link mode Checking and changing the set value of system register If you are going to use a value which is already set the value which appears when read there is no need write it again Using programming tool software Produce 1 Set the control unit in the PROG mode 2 Option gt PLC Configuration 3 When the function for which setting are to be entered is selected in the PLC Configuration dialog box the value and setting status for the selected system register are displayed To change the value and setting status write in the new value and or select the setting status 4 To register these settings choose OK Using FP programmer Il Produce 1 Set the mode selector of the CPU to PROG 2 Press the keys on the FP programmer as shown below 5610100 3 Specify the register number e g No 26 for the parameter to be set and read the parameter The value set in the selected register e g No 26 will be displayed ojog 4 To change the set value press the lt CLR clear gt key and write the new value as indicated in the system register table using decimal K or hexadecimal H constant Precautions for system register setting System register settings are effective from the time they are set However input settings tool port COM port and modem connection s
79. processing instructions F414 Setting the SBFL n File register bank number change over 4 P414 file register PSBFL bank number F415 Changing the CBFL n File register bank number change over with 4 P415 file register PCBFL remembering preceding bank number bank number F416 Restoring the PBFL Changes file register bank number back to the 2 P416 file register PPBFL bank before F415 CBFL P415 PCBFL bank number instruction 11 112 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability P 1 1 1 E t E 2 5 A T 2 C14 C24 C56 C16 C20 2 uL uL uL uL C16 C40 C72 C32 uL uL uL Index register bank processing instructions F410 N A NA NA NA NA NA NA NA NA N A A A P410 F411 N A NA NA NA NA NA NA NA N A A A P411 F412 N A NA NA NA NA NA NA NA N A A A P412 File register bank processing instructions F414 N A NA NA NA NA NA NA NA NA NA N A A N A P414 F415 N A N A NA N A NA NA NA NA NA N A A N A P415 F416 N A NA NA NA NA NA NA NA NA NA N A A N A P416 me Note e A Available N A Not available 11 113 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email
80. software The upgraded version software can be installed only when the Ver 1 1 has been previously installed Note 3 Small type version can be used for the FP e FP FPO FP1 and FP M series IEC61131 3 compliant programming tool software FPWIN Pro Ver 4 Hard disc Type of software perating system Product No Full type WINDOWS AFPS50540 FF WIN Pro VOD 95 OSR2 or higher English language 98 Me 100 MB or more meny NT Ver 4 0 or higher 2000 XP AFPS51540 Note 1 To use the FP e software Ver 4 1 or higher is required Customers who use the Ver 4 software can upgrade it through our HP free of charge The COM port cannot be set to MODBUS S RTU It will be available from FPWIN Pro Ver 5 Note 2 Small type version can be used for the FP e FP FPO FP1 and FP M series Type of computer and suitable cables Connecter PLC side Product No D Sub 9 pin Mini DIN round 5 pin AFC8503 Mini DIN round 5 pin streight type AFC8503S 1 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 2 Functions and I O specifications 2 1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 1 Section Names and Functions P l
81. the earth the varistor may be shortened 24 V DC Varistor 39V Function earth i FP e power supply line Do not ground an FP e function earth terminal when grounding a plus terminal of the power The FP e tool port shielding and function earth terminal are connected In some computers the SG terminal of RS232C port and connector shielding are connected When the FP e is connected to a computer with a plus terminal grounded therefore an FP e s minus terminal is connected with the function earth terminal As a result short circuit occurs which may lead to the breakage of FP e and its neighboring parts Shielding Shielding Ground Ground 3 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 4 Wiring of Input and Output 3 4 1 Input wiring Connection of photoelectric sensor and proximity sensor Relay output type NPN open collector output type e Input i i O termi terminal Input Sensor terminal FP e Sensor o p Q circuit Power supply for sensor Power supply for input Power supply for input Voltage output type Two wire output type linput terminal Sensor FP e Sensor es co Internal circuit Power supply for input Power supply for input Precaution when using LED equipped reed switch When a LED is connected in series to an LED eq
82. the slave station as the 9 P146 MEWTOCOL master F147 Printout PR S D Converts the ASCII code data in the area starting 5 with S for printing and outputs it to the word external output relay WY specified by D F148 Self ERR n Stores the self diagnostic error number n in 3 P148 diagnostic PERR n k100 to DT9000 for FPO FP e FP1 FP M FP3 DT90000 error set K299 for FPO T32 FPX FP2 FP2SH FP10SH turns R9000 on and turns on the ERROR LED 11 80 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 1 FP M 1 Name E E x o S amp c24 56 c20 o ua 5 amp amp amp E amp F142 N A N A N A N A N A NA NA NIA NIA NA NA A A P142 F143 A A A A NA A A A A A A A A P143 F144 A NA A A NA A A A A A 2 2 2 F145 N A N A N A N A NA NA NA NA NA A A A A P145 F146 N A N A N A N A NA NA NA NA NA A A A A P146 F145 A A NA NA NA NA N A N A NA N A N A N A P145 3 F146 A A NA NA NA NA N A NA NA N A N A N A P146 3 F145 A A NA NA NA NA NA NA N A N A N A N A P145 3 9 146 NA A A N A N
83. to 8596 RH at 25 C and sudden temperature changes causing condensation Inflammable or corrosive gas Excessive vibration or shock Excessive airborne dust metal particles or salts Water or oil in any from including spray or mist Benzine paint thinner alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda Influence from power transmission lines high voltage equipment power cables power equipment radio transmitters or any other equipment that would generate high switching surges Static electricity Before touching the unit always touch a grounded piece of metal in order to discharge static electricity In dry locations excessive static electricity can cause problems Cleaning Do not use thinner based cleaners because they deform the unit case and fade the colors Power supply An insulated power supply with an internal protective circuit should be used The power supply for the control unit operation is a non insulated circuit If using a power supply without a protective circuit power should be supplied through a protective element such as a fuse If an incorrect voltage is directly applied the internal circuit may be damaged or destroyed Power supply sequence Have the power supply sequence such that the power supply of the control unit turns off before the power supply for input and output turns off If the power supply for input and output is turned
84. to OFF 100 us or less X2 to X5 9 2msorless X6 X7 Operation indicator LCD display 1 monitor mode Note 0 through X5 are inputs for the high speed counter and have a fast response time If used as normal inputs you are recommend to insert a timer in the ladder program as chattering and noise may be interpreted as an input signal Also the above specifications apply when the rated input voltage is 24V DC and the temperature is 25 C Internal circuit diagram COM Xn R2 and X1 5 1 kQ 3kQ X2 to X5 5 6kQ 2kQ X6 and X7 5 6 kQ 1kQ 2 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Thermocouple input specifications Item Specifications Number of input 2 points CHO WX1 CH1 WX2 Temperature sensor type Thermocouple type K Input range 30 0 to 300 0 C 7 22 to 572 F Accuracy 0 5 FS 1 5 C FS 30 to 300 C Resolution 0 1 C Conversion time 250 ms 2CH 2 Insulation method Between internal circuit and thermocouple input circuit noninsulated gt Between CHO and CH1 of thermocouple input PhotoMos insulation Detection function of wire Available disconnection 1 Temperature can be measured up to 330 C 626 F When the measured temperature exceeds 330 C 626 F or the thermocouple wiring is disconnected K20000 is written to the register 2 Temperature conversion f
85. to take ic 5 o code status of PIAS 2 a a jajajaja ullu uju E100 Self The error specified by the F148 to diagnostic Stop ERR P148 PERR instruction is occurred E199 error set Take steps to clear the error condition E200 by F148 according to the specification you chose io ERR P148 Conti PERR nues E299 instruction A Available Note Available PLC FP1 C24 C40 C56 C76 and FP M 11 125 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of MEWTOCOL COM Communication Error Description code 121 NACK error Link system error 122 WACK error Link system error 129 Unit No overlap Link system error 124 Transmission format Link system error error 125 L Inkunitrhardware Link system error error 126 Unit No setting error Link system error 127 No support error Link system error 128 No response error Link system error 129 Buffer closed error Link system error 130 Time out error Link system error 132 Link system error impossible error 133 Communication stop Link system error 136 No destination error Link system error 138 Other communication eor 40 BCC error A transfer error occurred in the received data 141 Format error A command was received that does not
86. use of a bleeder resistor is recommended as shown in the diagram on the left Power supply for input r Internal resistor of limit switch R Resistance of the bleeder resistor The OFF voltage of input is 2 4V When the power supply voltage is 24V determine the value for the bleeder resistor R so that the current will be greater than I as shown below 24 2 4 or more r R of the bleeder resistor is 13 44 TT RS 561 2 4 The wattage W of the resistor is Power supply voltage ETT 2 x 3to 5 times Normally use a value that is 3 to 5 times determined for the value of W 3 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 4 2 Output wiring Protective circuit for inductive loads With an inductive load a protective circuit should be installed in parallel with the load When switching DC inductive loads with relay output type be sure to connect a diode across the ends of the load When using an AC inductive load Relay output Surge absorber Varistor Output FP e terminal FP e terminal Output Example of surge absorber R 502 C 0 47 uF When using a DC inductive load Diode Output terminal Diode Reverse voltage 3 times the load voltage Average rectified forward current Load current or more Precautions when using capacitive load When connecting large rush current loads
87. written When the display selection switch 1 2 SET is pressed the current screen changes to 2 screen The operation switches 0 to 5 are locked by the program on 274 screen 2 is ON Even when the operation switch is pressed therefore SV1 cannot be changed gt Reference For further information see Locking the Switch in A 2 I O Allocation Pressing the MODE switch for about 2 seconds locks both display selection switch and operation switch In this LOCK status the display and data cannot be changed In addition the LOCK status is not cancelled even when the power turns ON OFF Pressing the MODE switch for about 2 seconds again unlocks the LOCK status At this time the LOCK display turns off 4 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 4 Display screen and lock with the program Sample program Program operation R9013 F180 SCR KO DTO EVO SVO F180 SCR K1 DT3 EV1 SV1 F180 SCR K2 DT6 DT100 DT103 F180 SCR DT9 DT106 DT109 RO H F181 DSP KO R1 m H F181 DSP K1 R2 H F181 DSP R3 H H F181 DSP R4 k H F181 DSP R5 F181 DSP K5 R6 i F181 DSP K6 R10 Y32 1 s R11 Y34 N mode 1st screen N mode 2nd screen S mode 1st screen S mode 2nd screen N 1st screen when RO is ON N 2nd s
88. you cannot allot XO and X1 to normal inputs When using YO for the pulse output function you cannot allot origin input XO to a normal input When using YO for the pulse output with directional output operating function you cannot allot Y2 di rectional output to a normal input or output When using the high speed counter with a mode that does not use the reset input you can allot the inputs listed in parenthesis in the specifications table to a normal input Example of allowable application When using the high speed counter with no reset input and 2 phase input you can allot X2 to a normal input Restrictions on the execution of related instructions F166 to F170 When any of the instructions related to the high speed counter F166 to F170 are executed the control flag special internal relay R903A to R903D corresponding to the used channel turns on When the flag for a channel turns on another instruction cannot be executed using the same channel Example of prohibited application While executing F166 target value match on instruction and flag R903A is in the on state F167 target value match off instruction cannot be executed with 9 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Restrictions for maximum counting speed pulse output frequency The counting speed when using the high speed counter function will differ depending on the counting mode as shown i
89. 000 0000 0010 0001 22 0016 00000000 00010110 0000 0000 0010 0010 23 0017 00000000 00010111 0000 0000 0010 0011 24 0018 00000000 00011000 0000 0000 0010 0100 25 0019 00000000 00011001 0000 0000 0010 0101 26 001A 00000000 00011010 0000 0000 0010 0110 27 001B 00000000 00011011 0000 0000 0010 0111 28 001C 00000000 0001 1100 0000 0000 0010 1000 29 001D 00000000 00011101 0000 0000 0010 1001 30 001E 00000000 00011110 0000 0000 0011 0000 31 001F 00000000 00011111 0000 0000 0011 0001 63 003F 00000000 00111111 0000 0000 0110 0011 255 OOFF 00000000 11111111 0000 0010 0101 0101 9999 270F 00100111 00001111 1001 1001 1001 1001 11 129 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 11 7 ASCII Codes DEL 0 96 amp DEL SPACE DC2 CAN EM SUB ESC FS GS RS US 0 NUL SOH b7 b4 1 STX ETX DC3 EOT ENQ NAK ACK SYN BEL BS HT LF VT FF CR SO SI 0 0 1 b7 b6 b5 b4 b3 62 b1 bo RNC 11 130 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Record of changes Manual No Date Desceiption of changes ARCT1F369E DEC 2002 First edition ARCT1F369E 1 JUL 2
90. 00000 0000 0000 H4000 t t t Red All digits Decimal point Not displayed Zero suppression 3 word 0110 0000 0000 0000 H6000 7 T Orange All digits Decimal point Not displayed Zero suppression ASCII code and its display When 5 characters from DTO are displayed for 5 bytes from DTO DTO H32 H31 H32 2 H31 1 DT1 H34 H33 H34 4 H33 3 DT2 H36 H35 H36 6 H35 5 The ASCII code above are displayed as follows 1 cz 2 7 segment data and its display When the data of 5 digits from DTO are displayed Lower byte in 1 word stores the data of 1 digit DTO H3F 7 segment display data 0 5th digit highest order digit DT1 H6 7 segment display data H6 1 Ath digit DT2 H5B 7 segment display data H5B 2 3rd digit DT3 H4F 7 segment display data 3 2nd digit DT4 H66 7 segment display data H66 4 1st digit lowest order digit The 7 segment data above are displayed as follows al Note An arbitrary segment can be displayed using this function 4 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Display description and data 7 segment display data Value data for 1 digit 7 segment display g f e d b a 0 0 6 9 o jo lela
91. 003 2 edition PDF Only Addition of Chapter 8 PID Control AFCT1F369E 2 APR 2003 3 edition PDF Only Addition of functions available for Ver 1 2 or higher Addition of new models RS485 type AFPE224302 AFPE214322 ARCT1F369E 3 FEB 2006 4 edition Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
92. 1 point P For data setting or external input 6 points Program Built in Built in EEP ROM memory memory Program capacity 2 720 steps Number of Basic 83 instruction High level 168 97 Operation speed 0 9 s step Basic instruction l update and Base time 2 ms psal EAD s e Maxa MS Special internal 64 points R9000 to R903F register DT 112 words DT9000 to DT9111 Index registers IX IY Memory areas 2 points gt o 5 Z relay R z 144 points Initial setting 100 timer points T0 toT99 44 counter points C100 to a vee C143 Nees 5 Timer range 1 ms 10ms 100ms 1 s selected by instruction 2 Data register DT 1 660 words DTO to DT1659 5 Special data o Differential points Unlimited number of points Master control relay points MCR 32 points Number of labels JP and LOOP 64 labels Number of step ladders 128 stages Number of subroutines 16 subroutines Number of interrupt programs 7 programs external 6 internal 1 Self diagnostic function Watchdog timer program syntax check etc Available year month day hour minute second and day Clock calendar function Not available of week However this can Not available only be used when a battery has been installed 220 days or more actual usage value approx 870 days 25 Periodic re Battery l
93. 11 46 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability Name FP1 FP M C14 C16 C24 C40 C56 C72 C16 C20 C32 gt FPO gt FPS gt 32 bit data compare OR ORD gt FP e N A A A N A A gt FP3 gt FP2 gt FP2SH gt FP10SH 32 bit data A A A compare OR ORD lt gt N A N A 32 bit data A A A compare OR ORD gt N A N A 32 bit data A A A compare OR ORD gt 32 bit data A A A compare OR ORD lt N A N A N A N A 32 bit data A A A compare OR ORD lt N A N A Note e A Available N A Not available 11 47 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps Floating STF Begins a logic operation by comparing two 32 bit data in 9 point type Fe 1 825 _ the comparative condition S1 1 S1 S2 1 S2 real number data compare Start STF lt gt Begins a logic operation by comparing two 32 bit data in 9 81 82 J the comparative condition S1 1 S1 lt S2 1 S2 or H S1 1 S1 gt 82 1 S2 STF gt Begins a logic operation by comparing two 32 bit data in 9 H P 519231 the comparative condition S1 1 S1 gt S2 1 S2
94. 13 Data write to ICWT S1 S2 D The data specified by S1 and S2 are transferred 11 P13 IC card ROM PICWT to the IC card expansion memory area or ROM P13 PICWT starting at D F14 Program PGRD S The program specified using S is transferred into 3 P14 read from IC PPGRD the CPU from IC memory card and executes it memory card F15 16 bit data XCH D1 D2 D1 D2 D2 5 D1 5 P15 exchange PXCH F16 32 bit data DXCH D1 D2 01 1 D1 gt D2 1 D2 5 P16 exchange PDXCH D2 1 D2 gt D1 1 D1 F17 Higher lower SWAP D The higher byte and lower byte of D are 3 P17 byte in 16 bit PSWAP exchanged data exchange F18 16 bit data BXCH D1 D2 D3 Exchange the data between D1 and D2 with the 7 18 block PBXCH data specified by D3 exchange Control instruction F19 Auxiliary SJP S The program jumps to the label instruction specified 3 jump by S and continues from there Binary arithmetic instructions F20 16 bit data S D D S 5 D 5 P20 addition P F21 32 bit data D S D D 1 D S 1 S gt D 1 D 7 21 addition PD F22 16 bit data S1 S2 D S1 S2 D 7 P22 addition P 11 56 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability ES FP1 1 FP M 1 Name E E t E x o 5 x i C14 C24 C56 C16 C20 2 N A 2
95. 2 or S1 S2 ST lt Begins a logic operation by comparing two 16 bit data in 5 H 1 825 _ the comparative condition S1 lt S2 ST lt Begins a logic operation by comparing two 16 bit data in 5 LE lt 51 52 _ the comparative condition S1 lt S2 or S1 S2 11 36 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Availability FP X FP e FP1 FP M C14 C16 C24 C40 C56 C72 C16 C20 C32 FP3 FP2 FP2SH FP10SH Data compar e instructions 16 bit data compare Start ST A A N A N A gt gt 16 bit data compare Start ST lt gt N A N A 16 bit data compare Start ST gt 16 bit data compare Start ST gt N A N A N A N A 16 bit data compare Start ST lt N A N A 16 bit data compare Start ST lt N A N A ic Note e A Available N A Not available 11 37 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps 16 bit data AN Connects a Form A normally open contact serially by 5 compare pt 9 9 1 comparing two 16 bit data in the comparative condition AND S1 S2 AN lt gt Connects a Form A normally open con
96. 2 speed counter coun Do not set input X3 as high speed counter ter Two phase input X3 X4 Two phase input X3 X4 Reset input X5 CH2 Incremental input X3 Incremental input X3 Reset input X5 Do not set Decremental input X3 input X3 CH2 Decremental input X3 Reset input X5 as high Incremental decremental input X3 X4 speed Incremental decremental input X3 X4 High speed counter Reset input X5 401 operation mode counter Incremental decremental control input settings X3 to X5 X3 X4 Incremental decremental control input X3 X4 Reset input X5 HC3 Do not set Do not set input X4 as high speed counter Incremental input X4 Incremental input X4 Reset input X5 as high Decremental input X4 speed Decremental input X4 Reset input X5 counter 11 6 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e settings Default X No Name Silo Descriptions XO X1 X2 X3 X4 X5 Pulse catch input e settings Not set Specify the input contacts used as pulse catch input XO X1 X2 X3 X4 X5 Inter rupt input Specify the input contacts used as intrrupt 403 Interrupt input Not set input XO X1 X2 X3 X4 X5 Specify the effective interrupt edge When set is valid Note1 If the operation mode is set to two phase incremental decremental or incremental decremental
97. 40 to EV143 elapsed values old type SV Non hold 1 SV Hold Internal Non hold type 976 points RO to R60F 61 words WRO to WR60 E relay Hold type 32 points R610 to R62F 2 words WR61 to WR62 Data Non hold type 1652 words DTO to DT1651 register Hold type 8 words 071652 to DT1659 Note 6 The max counting speed 10 kHz is the counting speed with a rated input voltage of 24 V DC and an ambient temperature of 25 C The counting speed frequency will decrease depending on the voltage and temperature Note 7 If the unit is equipped with both reset inputs XO and X1 X2 serves as the reset input for X1 If X3 and X4 are used X5 serves as the reset input for X4 Note 8 When the positioning control instruction F168 is performed the maximum output frequency is 9 5 kHz Note 9 The program system registers and the hold type area internal relay data register and timer counter are backed up by the built in EEP ROM Data can be written 10000 times or less with the EEP ROM writing instruction When a battery is replaced with a new one in the FP e unit with a calendar timer function settings can be changed using the system register If a battery is not installed the data cannot be stored even when the settings of the system register are changed Note 10 Use the following methods for holding the SV data 1 Set the transfer instruction for the special data register DT to hold the data Then
98. 47483648 to K2147483647 2147483648 to 2147483647 m for 32 bit operation for 32 bit operation 5 HO to HFFFF for 16 bit operation 16 0 to 16 FFFF for 16 bit operation constants HO to HFFFFFFFF for 32 bit operation 167010 6 p for 32 bit operation Decimal constants F 1 175494 x 10 to F 3 402823 x 10 1 17549410E 38 to 3 402823E38 m uas real 1 175494 x 10 to F3 402823 x 105 1 17549410E 38 to 3 402823E38 9 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Notes 1 The points for the timer and counter can be changed by the setting of System register No 5 The 2 number given in the table above are the numbers when System register No 5 is at its default setting There are two unit types the hold type that saves the conditions that exist just before turning the power off or changing from the RUN mode to PROG mode and the non hold type that resets them These areas can be specified as hold type or non hold type by setting system register For the FP e that area is fixed and allotted the numbers as shown in the table below For the FP e with clock calendar function type the selection of hold type and non hold type can be changed by the setting of system register The number of points noted above is the number reserved in the system For the actual number of points available for use refer to I O Allocation in Appendix A
99. 9 N mode 1 screen data is being changed X4A N mode 2 screen data is being changed When the data is being changed 1 X4B R mode 1 screen data is being changed Date is determined or cancelled 0 X4C R mode 2 screen data is being changed X4D Not used X4E CH 0 Temperature conversion completion flag X4F CH 1 Temperature conversion completion flag Note 1 To cancel the data change press the operation switch 5 for 1 second or switch the mode using the RUN PROG switch The data change can also be cancelled by turning Y38 ON Ver 1 1 or higher 9 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Contact Description Note YO External output Y1 External output Y2 External output External output Y4 External output Y5 External output Y6 Not used Y7 Not used Y8 Not used Y9 Not used YA Not used YB Not used YC Not used YD Not used YE Not used YF Not used Y30 Mode 1 2 SET to 5 switches Locked Y31 Switch lock 0 to 5 of N mode 1 screen Switch is locked 1 Y32 Switch lock 0 to 5 of N mode 2 screen Switch is available 0 Switch lock 0 to 5 of R mode 1 screen Y34 Switch lock 0 to 5 of R mode 2 screen Y35 Not used Y36 Not used Y37 Temperature data unit change Ver 1 1 or higher F 1 C 0 Y38 Data change cancellation Ver 1 1 o
100. 94 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num ae Name Boolean Operand Description Steps F125 32 bit data DROR D n Rotate the number of bits specified by n of the 5 P125 right rotate PDROR double words data 32 bits specified by D 1 D to the right F126 32 bit data DROL D n Rotate the number of bits specified by n of the 5 P126 left rotate PDROL double words data 32 bits specified by D 1 D to the left F127 32 bit data DRCR D n Rotate the number of bits specified by n of the 5 P127 right rotate PDRCR double words data 32 bits specified by D 1 D to with carry the right together with carry flag R9009 data flag R9009 data F128 32 bit data DRCL D n Rotate the number of bits specified by n of the 5 P128 left rotate PDRCL double words data 32 bits specified by D 1 D to with carry the left together with carry flag R9009 data flag R9009 data Bit manipulation instructions F130 16 bit data bit BTS D n Set the value of bit position n of the data of D to 5 P130 set PBTS 1 F131 16 bit data bit BTR D n Set the value of bit position n of the data of D to 5 P131 reset PBTR 0 F132 16 bit data bit BTI D n Invert the value of bit position n of the data of D 5 P132 invert PBTI F133 16 bit data bit BTT D n Test the value of bit position n of the data of D
101. A N A N A A A A A P98 ae Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 11 71 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num ae Name Boolean Operand Description Steps F99 Data table CMPW S D1 D2 Transfer S to D1 Any parts of the data between 7 P99 shift in and PCMPW D1 and D2 that are 0 are compressed and compress shifted in order toward D2 F100 Right shift of SHR D n Shifts the n bits of D to the right 5 P100 multiple bits PSHR n bits ina 16 bit data F101 Left shift of SHL D n Shifts the n bits of D to the left 5 P101 multiple bits PSHL n bits ina 16 bit data F102 Right shift of DSHR D n Shifts the n bits of the 32 bit data area specified 5 P102 nbits ina 32 PDSHR by D 1 D to the right bit data F103 Left shift of n DSHL D n Shifts the n bits of the 32 bit data area specified 5 P103 bits in a 32 PDSHL by D 1 D to the left bit data F105 Right shift of BSR D Shifts the one digit of data of D to the right 3 P105 one hexade PBSR cimal digit 4 bit F106 Left shift of BSL D Shifts the one digit of data of D to the left 3 P106 one hexade PBSL cimal digit 4 bit F108 Right shift of BITR D1 D2 n Shifts the n
102. A NA N A N A N A NA N A NA N A P146 3 C3 F147 A A A A NA A A NA A A A A A F148 A A A A NA A A NA A A A A A P148 cM Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 2 Available for FP1 C24C C40C C56C and C72C FP M C20RC C20TC C32TC 3 These instructions can be used with FP X V1 20 or later and FP gt 32k 11 81 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num e Name Boolean Operand Description Steps F149 Message MSG S Displays the character constant of S in the 13 P149 display PMSG connected programming tool F150 Data read READ 1 S2 n Reads the data from the intelligent unit 9 P150 from intelli PREAD D gent unit F151 Data write WRT 1 S2 n Writes the data into the intelligent unit 9 P151 into intelli PWRT D gent unit F152 Data read RMRD 1 S2 n Reads the data from the intelligent unit at the 9 P152 from PRMRD D MEWNET F remote I O slave station MEWNET F slave station F153 Data write RMWT 1 S2 n Writes the data into the intelligent unit at the 9 P153 into PRMWT MEWNET F remote I O slave station MEWNET F slave station F154 Machine MCAL n The machine language program is called 3 P154 language PMCAL program call F155 Sampling SMPL
103. A A A Start Not A A A A A A A A A A A A A Out A A A A A A A A A A A A A Not A A A A A A A A A A A A A AND A A A A A A A A A A A A A AND Not A A A A A A A A A A A A A OR A A A A A A A A A A A A A OR Not A A A A A A A A A A A A A Leading N A NA NA NA NA NA N A NA N A N A A A A edge start Trailing edge N A N A N A N A N A N A N A NA N A N A A A A start Note e A Available N A Not available 1 In the FP2 FP2SH FP10SH when using X1280 Y1280 R1120 special internal relay included L1280 T256 C256 or anything beyond for the ST ST OT AN AN OR and OR instructions the number of steps is shown in parentheses Also in the FP2 FP2SH FP10SH when a relay number has an index modifier the number of steps is shown in parentheses 11 21 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Steps Name Boolean Symbol Description 1 Leading ANT Connects a Form A normally open contact serially only 2 edge AND for one scan when the leading edge of the trigger is detected Trailing edge ANY Connects a Form A normally open contact serially only 2 AND for one scan when the trailing edge of the trigger is detected Leading ORT ___ Connects a Form A normally open conta
104. A A A A A A P31 F32 A A A A A A A A A A A A A P32 F33 A A A A N A A A N A A A A A A P33 F34 N A A A N A N A N A N A N A N A N A A A A P34 F35 A A A A A A A A A A A A A P35 F36 A A A A A A A A A A A A A P36 Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 11 59 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net pai Name Boolean Operand Description Steps F37 16 bit data 1 D D 1 D 3 P37 decrement P 1 F38 32 bit data D 1 D D 1 D 1 D 1 D 3 P38 decrement PD 1 F39 32 bit data D D S1 S2 D S1 1 S1 x S2 1 S2 gt D 1 D 11 P39 multiplication PD D result in 32 bits BCD arithmetic instructions F40 4 digit B S D D S gt D 5 P40 BCD data PB addition F41 8 digit DB S D D 1 D S 1 S gt D 1 D 7 P41 BCD data PDB addition F42 4 digit B 51 S2 D S1 S2 D 7 42 BCD data PB addition F43 8 digit DB S1 S2 D S1 1 S1 S2 1 S 2 gt D 1 D 11 P43 BCD data PDB addition F45 4 digit B S D D S gt D 5 P45 BCD data PB subtraction F46 8 digit DB S D D 1 D S 1 S gt D 1 D 7 P46 BCD data PDB subtraction F47 4 digit B S1 S2 D 51 52 7 47 BCD data PB subtraction 11 60 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info cti
105. A Available 11 119 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Opera Name tion Description and steps to take status Error code FPO FP e FP1 FP M FP2 FP2SH FP10SH FP3 MEWNET F mapping for remote I O terminal boards remote I O terminal units and slave I O link is not correct E38 terminal Stops mappin Re configure the I O map for slave pping stations according to the I O points of error the slave stations When reading in the program from the IC memory card due to automatic reading because of the dip switch setting or program switching due to F14 PGRD instruction IC memory card is not installed There is no program file or it is damaged Writing is disabled There is an abnormality in the AUTOEXEC SPG file Program size stored on the card is larger than the capacity of the CPU Install an IC memory card that has the program proterly recorded and execute the read once again IC card E39 read error Stops Abnormal I O unit FPX FP X Check the contents of special data register DT90002 and abnormal expansion unit application cassette for FP X Then check the unit FP2 and FP2SH Check the contents of special data registers DT90002 DT90003 and abnormal I O unit Then check the unit Selection of operation status using System register21 to continue operation set 1
106. A N A N A N A N A N A N A N A F168 A N A N A A N A N A N A N A N A N A N A N A N A F169 A N A N A A N A N A N A N A N A N A N A N A N A F170 A N A N A A N A N A N A N A N A N A N A N A N A MD Note e A Available N A Not available The elapsed value area varies depending on the channel being used 11 87 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num bor Name Boolean Operand Description Steps High speed counter Pulse output instruction for FO High speed MV S DT90052 Performs high speed counter and Pulse output 5 counter and controls according to the control code specified by Pulse output S The control code is stored in DT90052 controls F1 Change and DMV Transfers S 1 S to high speed counter and 7 read of the S DT90044 Pulse output elapsed value area DT90045 elapsed value FP X DT90044 of high speed S DT90300 counter and Transfers value in high speed counter and Pulse 7 Pulse output DT90044 D output elapsed value area DT90045 DT90044 to FP X D 1 D DT90300 D F166 Target value HC1S n S D Turns output Yn on when the elapsed value of the 11 much on built in high speed counter reaches the target value with channel of S 1 S specification F167 Target value HC1R n S D Turns output Yn off when the elapsed value of the 11 much off built in high speed count
107. D n Rotate the n bits in data of D to the left 5 P121 left rotate PROL F122 16 bit data RCR D n Rotate the n bits in 17 bit area consisting of D 5 P122 right rotate PRCR plus the carry flag R9009 data to the right with carry flag R9009 data F123 16 bit data RCL D n Rotate the n bits in 17 bit area consisting of D 5 P123 left rotate PRCL plus the carry flag R9009 data to the left with carry flag R9009 data 11 74 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability on FP1 1 FP M 1 E Name E E t E 5 o m g c24 cee c 5 t amp amp c6 cao C72 c32 amp amp amp amp F113 A A A A A A A A A A A A A P113 FIFO instructions F115 N A A A N A N A N A N A N A N A A A A A P115 F116 N A A A N A N A N A N A N A N A A A A A P116 F117 N A A A N A N A N A N A N A N A A A A A P117 Basic function instructions F118 A A A A A A A A A A A A A F119 A A A A A A A A A A A A A Data rotate instructions F120 A A A A A A A A A A A A A P120 F121 A A A A A A A A A A A A A P121 F122 A A A A A A A A A A A A A P122 F123 A A A A A A A A A A A A A P123 Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 11 75 Phone 800 8
108. DT9020 5 02 Not used N A N A DT9021 Not used _ MW5 9021 H The current scan time is stored here Scan time DT9022 Scan time current is calculated using the formula MW5 9022 value N Scan time ms stored data decimal x 0 1 ms Example K50 indicates 5 ms S The minimum scan time is stored here Scan DT9023 value time is calculated using the formula MWS5 9023 Note Scan time ms stored data decimal x 0 1 ms Example K50 indicates 5 ms The maximum scan time is stored here The Scan time NOS DT9024 maximum value scan time is calculated using the formula A N A MW5 9024 Note Scan time ms stored data decimal x 0 1 ms Example K125 indicates 12 5 ms The mask conditions of interrupts using the instruction can be stored here Monitor using Mask condition binary display D19025 monitoring register 15 1 7 3 O BtNo MW5 9025 for interrupt SE ree 5 3 0 INT No 0 Interrupt disabled masked 1 Interrupt enabled unmasked DT9026 N A N A e MW5 9026 Not used DT9027 Periodical interrupt The value set by the ICTL instruction is stored MW5 9027 interval INT24 KO periodical interrupt is not used A N A K1 to K3000 0 5ms to 1 5s or 10ms to 30s DT9028 5 9028 Not used NUR RA DT9029 Not d MW5 9029 Ot use DT9030 s Mws goso Message 0 DT9031 9031 Message 1 019032 Message 2 The contents of the specified message Data
109. FP e power supply section and RS485 transmission shield line Do not share a ground with other lines FP e ordinary station FP e terminal station RS485 device xX Sed Grounding Correct wiring OURAN Incorrect wiring X AAT 3 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 6 Safety Measures 3 6 1 Safety measures System design In applications in which FP e is used malfunctions may occur for the following reasons Power on timing difference between the FP e system and input output or mechanical power devices Response time lag when a momentary power failure occurs Abnormality in the FP e unit external power supply or other devices In order to prevent a malfunction resulting in system shutdown take the adequate safety measures as listed below Interlock circuit When a motor clockwise counter clockwise operation is controlled provide an interlock circuit on the outside of the FP e unit Emergency stop circuit Add an emergency stop circuit on the outside of the FP e unit to turn off the output devices in order to prevent a system shutdown or an irreparable accident when malfunction occurs Start up sequence The FP e should be operated after all of the input output devices and power devices are energized Procedure After power is supplied to the FP e unit swit
110. ID processing type Set the PID processing coefficients proportional gain integral time and derivative time and the processing mode and cycle in the parameter table PID processing will be performed based on these settings Types of PID processing 1 Reverse and forward operations When a process has been changed whether the output will be increased or decreased can be selected When the measured value decreases Reverse operation is specified to boost the output heating etc When the measured value increases Forward operation is specified to boost the output cooling etc 2 Derivative type PI D and Proportional derivative type I PD Derivative type PI D When a set value is changed fluctuation in the output is large however convergence is fast Proportional derivative type I PD When a set value is changed fluctuation in the output is small however convergence is slow Parameter table settings S Control mode 5 1 Set value SP 512 Measured value PV 513 Output value MV 5 4 Output lower limit 5 5 Output upper limit 5 6 Proportaional gain Kp 5 7 Integral time Ti 5 8 Derivative time Td 5 9 Control cycle Ts 5110 Auto tuning progress 5111 PID processing work area 5130 For FP e S411 to S430 20 words are used as the PID processing work area Flag conditions eed Turns ON when the value set for the parameter is out of range ER
111. K100 DT 208 1 PIDcvcle Ts DT209 Processing interval Approx 1 sec in temperature control Use the same interval as the one for heater t MY gt KO DT 210 Auto tuning progress 1 PWM cycle DT210 Auto tuning progress Note DT211 to DT230 are used for the PID processing work area Therefore do not use them for other uses Control code Control code HO H1 H2 H3 Control operation Reverse Forward Reverse Forward Response characteristics PI D I PD Heater type Cooler type v 2 3 2 D z a a E t Temperature 8 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 PID processing sample program Sample program Auto tuning 83r Start R100 Auto tuning is ongoing RTOF Completed RIOF X2 R100 1x H 7H R100 4 89 Gtart E R100 k or 14 F A F130 BTS DT200 K15 5 Completion check 96 R100 rom 4 RIF R10F 102 Storing parameter F 105r 95 RI0F F10 BKMV DT206 DT208 DT1652 4 113 eee PID processing rx X2 RIO 7 HH oF l R101 R101 119 _ x 14 H 20 PID processing ose 126 7 R100 1 1 F385 PID When PID processing starts R101 the pro
112. M Note e A Available N A Not available 1 For the FPO FP FP X and FP e the P type high level instructions are not available 2 The instruction is available for FPO T32C and FPO C10 C14 C16 C32 CPU Ver 2 0 or later 11 105 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num ae Name Boolean Operand Description Steps F331 Floating ROFF S D Converts real number data specified by 5 1 S 8 P331 point type PROFF the 16 bit integer data with sign rounding the first data to 16 bit decimal point off and the converted data is stored integer con in D version rounding the first decimal point off to integer F332 Floating DROFF S D Converts real number data specified by S 1 S 8 P332 point type PDROFF the 32 bit integer data with sign rounding the first data to 32 bit decimal point off and the converted data is stored integer con in D 1 D version rounding the first decimal point off to integer F333 Floating FINT S D The decimal part of the real number data specified 8 P333 point type PFINT in S 1 S is rounded down and the result is data round stored in D 1 D ding the first decimal point down F334 Floating FRINT S D The decimal part of the real number data stored in 8 P334 point type PFRINT 5 1 S is rounded off and the result is stored in data round D 1 D ding the
113. Measures regarding heat discharge Always amount the unit oriented with the LCD facing upward in order to prevent the generation of heat Do not amount the units vertically as shown below Do not amount the unit above which generate large heat such as heaters transformers or large scale resisters Note that the ambient temperature and electrical voltage are restricted when the mounting panel is installed at the angle of 0 horizontal to 60 90 Power supply voltage 55 C 24 VDC 50 C ae 26 4V DC 8 aput 455 l 45 C 5 Mounting panel angle 90 60 45 o Mounting panel angle 3 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Mounting panel cut size Unit mm Standard mounting panel cut size 06 0 Mounting panel cut size is shown in the diagram the left Panel thickness 1 to 5 mm 0 When using two or more units 45 80 or more Make holes in the specified size as shown in the diagram on the left 100 or more Units can be mounted horizontally in a row In that case however waterproofing property on the unit will be lost When n units are mounted in a row A should be A 48 xn 2 5 06 Note When mounting the units horizontally in a row Mount the units oriented with the molded spring sections of the mounting flame facing upward and downward Do not mount the units vertically in a r
114. N A A A A P109 F110 A A A A A A A A A A A A A P110 F111 A A A A A A A A A A A A A P111 F112 A A A A A A A A A A A A A P112 Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 11 73 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Operand Description Steps F113 Left shift of WBSL D1 D2 Shifts the one digit of the areas by D1 and D2 to 5 P113 one hexade PWBSL the left cimal digit 4 bit FIFO instructions F115 FIFO buffer FIFT n D The n words beginning from D are defined in the 5 P115 define PFIFT buffer F116 Data read FIFR S D The oldest data beginning from S that was written 5 P116 from FIFO PFIFR to the buffer is read and stored in D buffer F117 Data write FIFW S D The data of S is written to the buffer starting from 5 P117 into FIFO PFIFW D buffer Basic function instructions F118 UP DOWN UDC S D Counts up or down from the value preset in S and 5 counter stores the elapsed value in D F119 Left right LRSR D1 D2 Shifts one bit to the left or right with the area 5 shift register between D1 and D2 as the register Data rotate instructions F120 16 bit data ROR D n Rotate the n bits in data of D to the right 5 P120 right rotate PROR F121 16 bit data ROL
115. N instruction ED LBL SUB RET INT IRET syntax nues SSTP and STPE that cannot perform a error rewrite during RUN is being attempted Nothing is written to the CPU A Available 11 117 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Self Diagnostic Error Error Operas r Name tion Description and steps to take ee code olm xk Q 5 status a s E k uju u u Probably a hardware abnormality E20 CPU error Stops Please contact your dealer A A s RAM errori E22 RAM error2 x Probably an abnormality in the internal E23 errors Stops RAM AJAJAJA Please contact your dealer E24 RAM error4 RAM 25 5 FP e FPO FP X and 1 C14 C16 Probably a hardware abnormality Please contact your dealer FP X When the master memory cassette is mounted the master memor cassette may be damaged Remove the master memory and check whether the ERROR turns off When the ERROR turned off rewrite the master memory as its contents are damaged and use it again When the ERROR does not turn off User s please contact your dealer E26 ROM error Stops FP1 C24 C40 C56 C72 and FP M De S UE ny Probably an abnormality in the memory unit Program the memory unit again and try to operate If the same error is de
116. Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 11 69 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num ae Name Boolean Operand Description Steps F88 32 bit data DABS D Gives the absolute value of the data of D 1 D 3 P88 absolute PDABS F89 16 bit data EXT D Extends the 16 bits of data in D to 32 bits in D 1 3 P89 sign PEXT D extension F90 Decode DECO S n D Decodes part of the data of S and stores itin D 7 P90 PDECO The part is specified by n F91 7 segment SEGT S D Converts the data of S for use in a 7 segment 5 P91 decode PSEGT display and stores it in D 1 D F92 Encode ENCO S n D Encodes part of the data of S and stores itin D 7 P92 PENCO The part is specified by n F93 16 bit data UNIT 5 D The least significant digit of each of the words 7 P93 combine PUNIT of data beginning at S are stored united in order in F94 16 bit data DIST S n D Each of the digits of the data of S are stored in 7 P94 distribute PDIST distriuted to the least significant digits of the areas beginning at D F95 Character ASC S D Twelve characters of the characer constants of S 15 P95 ASCII code PASC are converted to ASCII code and stored in D to D 5 F96 16 bit table SRC S1 S2 53 The data of S1 is searched f
117. Note 3 Screen changeover switch changes the display to 1 Screen 2 Screen Note 4 When the numerical values are changed pressing the screen changeover switch for one second or longer determines the data Note 5 The operation switches can also be used as input switches in all modes 2 4 4 Reference A 2 I O Allocation Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 2 2 Mode Displays N Normal mode Screen is registered using the F180 SCR command Upper section Arbitrary character data or numerical values WX WY WR SV EV DT IX IY Lower section Arbitrary character data or numerical values WY WR SV EV DT IX IY Operation switch The numerical value in the lower section can be changed when displayed in a decimal or hexadecimal number system Numerical values are displayed only in 16 bit The data can be displayed in a bit decimal or hexadecimal system S Switch mode Screen is registered using the F180 SCR command Upper section Arbitrary character data or numerical values WX WY WR SV EV DT IX IY Lower section Arbitrary character data or numerical values WY WR SV EV DT IX IY Operation switch Can be used as the input switch Screen cannot be defined using the F180 SCR command Upper section Device type DT WR SV or EV and its address in the memory area Lower section Data in the memory area
118. OG mode However the contents of operation memory not stored with the hold type data will also be cleared The error can also be cleared depending on the self diagnostic error set instruction F148 ERR Steps to take for self diagnostic error The steps to be taken will differ depending on the error contents For more details use the error code obtained above and consult the table of aself diagnostic error codes MEWTOCOL COM Transmission Errors These are error codes from a PC or other computer device that occur during an abnormal response when communicating with a PLC using MEWTOCOL COM 11 115 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Syntax Check Error Opera Name tion Description and steps to take status Error code FPO FP e FPS FP X FP1 FP M FP2 FP2SH FP10SH FP3 A program with a syntax error has been Syntax S written error tops Change to PROG mode and correct the error Two or more OT Out instructions and KP Keep instructions are programmed using the same relay Also occurs when using the same timer counter number Change to PROG mode and correct the program so that one relay is not used for two or more OT instructions Or set the duplicated output to enable in system register20 A timer counter instructon double definition error will be detected even if double output permission has been selected For instructions w
119. P X FP e FP1 FP M the P type high level instructions are not available 2 On the FPO it is only possible to use F138 and F139 with the T32 type 11 79 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num e Name Boolean Operand Description Steps F142 Watching WDT S The time allowable scan time for the system of 3 P142 dog timer PWDT watching dog timer is changed to S x 0 1 ms for update that scan F143 Partial I O IORF D1 D2 Updates the I O from the number specified by D1 5 P143 update PIORF to the number specified by D2 F144 Serial data TRNS S n The COM port received flag R9038 is set to offto 5 communica enable reception tion control Beginning at S n bytes of the data registers are sent from the COM port F145 Data send SEND S1 S2 D Sends the data to another station in the network 9 P145 PSEND MEWNET F146 Data receive RECV S1 S2 N D Receives the data to another station in the network 9 P146 PRECV MEWNET F145 Data send SEND S1 S2 D N Sends the data to the slave station as the MOD 9 P145 bus master F146 Data receive RECV S1 S2 N D Receives the data from the slave station as the 9 P146 MOD bus master F145 Data send SEND S1 S2 D Sends the data to the slave station as the 9 P145 MEWTOCOL master F146 Data receive RECV S1 S2 N D Receives the data from
120. P1 FP M FP2 FP10SH FP2SH FP3 E46 Remote y o commu nication error Selec table S LINK error Occurs only in FPO SL1 When one of the S LINK errors ERR1 3 or 4 has been deteced error code E46 remote I O S LINK communication error is stored Selection of operation status using system register27 to continue operation set K1 to stop operation set KO Selec table MEWNET F communication error A communication abnormally was caused by a transmission cable or during the power down of a slave station FP2 FP2SH and FP10SH Check the contents of special data registers DT90131 to DT90137 and locate the abnormal slave station and recover the communication condition FP3 Check the contents of special data registers DT9131 to DT9137 and locate the abnormal slave station and recover the communication condition Selection of operation status using System register27 to continue operation set K1 to stop operation set KO E47 MEW NET F attribute error Selec table In the unit on the slave station an abnormallty such as missing unit abnormal intelligent unit was detected FP2 FP2SH and FP10SH Check the contents of special data registers DT90131 to DT90137 and locate the abnormal slave station and recover the slave condition FP3 Check the contents of special data registers DT9131 to DT9137 and locate the abnormal slave station and recover the slave condition Sele
121. Panasonic PANEL MOUNTED CONTROLLER FP e User s Manual w sx FP e User s Manual ARCT1F369E 3 06 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents Precautions before using FP e unit Programming tools 1 Features and Configurations 1 1 1 1 Features and Functions J U 1 2 TEA A FO AtureS weve a dade 1 2 Tole FUNCIONS 1 2 1 2 Unit Name and Product Numbetr J J u u J u J J 1 3 T2 FP control nlt Np ete eto qaa Le ENS E EOS 1 3 1 2 2 Related parts ane mh a iR 1 3 1 3 Programming 1 4 1 3 1 When using a tool software U eene nennen nennen 1 4 2 Functions and I O specifications 2 1 2 1 Section Names 2 2 2 2 Display Modes and Functions J 2 4 2 2 1 Display modes and functions U L n 2 4 2 2 2 Mode Displays 1 u uu uu u auqa te La dat e
122. S1 or 5341 S3 or S2 1 S2 0 0 gt D 1 D F349 Floating FZONE 1 S2 S8 When S3 1 S3 lt 0 0 17 P349 point type D S341 S3 S141 S1 gt D 1 D data zone When S341 S3 0 0 0 02 0 1 D control When 53 1 93 50 0 S3 1 3 S2 1 S2 D 1 D F350 Floating FMAX S1 S2 D Searches the maximum value in the real number 8 P350 point type PFMAX data table between the area selected with S1 and data maxi S2 and stores it in the D 1 D The address mum value relative to S1 is stored in D42 11 108 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability os Ps e coin FP1 1 FP M 1 Name E 3 5 o A x C14 C24 C56 C16 C20 e a N t amp amp c ca C72 co tit tt F338 A A A A N A N A N A N A N A N A A A A P338 02 Floating point type real number data processing instructions F345 N A A A N A N A N A N A N A N A N A A A A P345 F346 N A A A N A N A N A N A N A N A N A A A A P346 F347 N A A A N A N A N A N A N A N A N A A A A P347 F348 N A A A N A N A N A N A N A N A N A A A A P348 F349 N A A A N A N A N A N A N A N A N A A A A P349 F350 N A N A N A N A N A N A N A N A N A N A A A A P350 c Note e A Available N A Not available 1 For the FPO FP X and FP e the P type high leve
123. SH FP10SH F53 8 digit DB S1 S2 D S141 81 S241 S2 5quotient 0 1 D 11 P53 BCD data PDB remainder DT9016 DT9015 for FPO FP e FP1 division FP M FP3 or DT90016 DT90015 for FPO T32 FPX FP2 FP2SH FP10SH F55 4 digit B 1 D D 1 D 3 P55 BCD data PB 1 increment F56 8 digit DB 1 D D 1 0 1 0 1 D 3 P56 BCD data PDB 1 increment F57 4 digit B 1 D D 12 D 3 P57 BCD data PB 1 decrement F58 8 digit DB 1 D D 1 0 1 0 1 D 3 P58 BCD data PDB 1 decrement 11 62 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability zx FP1 1 FP M 1 Name E E x E 5 o 5 A x C14 C24 c56 6 C20 N t E amp amp cao C72 c2 amp amp amp amp F48 A A A A A A A N A A A A A A P48 F50 A A A A A A A N A A A A A A P50 F51 A A A A N A A A N A A A A A A P51 F52 A A A A A A A N A A A A A A P52 F53 A A A A N A A A N A A A A A A P53 F55 A A A A A A A N A A A A A A P55 F56 A A A A A A A N A A A A A A P56 F57 A A A A A A A N A A A A A A P57 F58 A A A A A A A N A A A A A A P58 Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 11 63 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num
124. System register initial values on Hold Non hold tab are within the ones that can be backed up with a ROM 2 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 3 Installation and Wiring 3 1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 1 Installation 3 1 1 Operating environment Avoid mounting the unit in the following locations Ambient temperatures outside the range of 0 C to 55 C Ambient humidity outside the range of 30 to 85 RH at 25 C non condensing Sudden temperature changes causing condensation Corrosive and inflammable gases Excessive airborne dust metal particle or salts Benzine thinner alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda Excessive vibration or shock Direct sunlight Water oil or chemicals in any form including spray or mist Measures regarding noise The unit should be installed apart from the high voltage cables high voltage equipment power cables power equipment or any other equipment that would generate high switching surges The unit should also be installed apart from the devices which have radio transmitters If noise occurs in the power supply line even after the above countermeasures are taken you are recommended to supply power through an insulation transformer noise filter or like
125. T Indicates the start of the interrupt program n 1 H r nH A Interrupt IRET l Ends the interrupt program 1 return Interrupt ICTL Select interrupt enable disable or clear in S1 and S2 5 control Hoien si H and execute 11 32 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 FP M I Name 2 2 A gt 2 C14 C24 C56 C16 C20 2 uL uL C16 C40 C72 C32 uL uL Subroutine instructions Subroutine A A A A A A A A A A A A A call Output off N A NA NA NA NA NA NA NA N A A A type subrou tine call Subroutine A A A A A A A A A A A A A entry Subroutine A A A A A A A A A A A A A return Interrupt instructions Interrupt A A A A N A A A A A A A A A Interrupt A A A A N A A A A A A A A A return Interrupt A A A A N A A A N A A A A A A control 2 Note e A Available N A Not available 1 In the FP2 FP2SH FP10SH when the number n of a subroutine program has an index modifier the number of steps is the number in paretheses 2 The ICTL instruction cannot be used with the FP M C16T Interrupt masking and clearing are not possible The interrupt operation is possible using the interrupt setting of the system register 403 11 33 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email
126. U Ver 2 7 or later In versions prior to CPU Ver 2 7 the range is fixed at 360 Hz to 5 kHz In Ver 2 7 or later but prior to CPU Ver 2 9 switching is possible among 4 ranges 360 Hz to 5 kHz 180 Hz to 5 kHz 90 Hz to 5 kHz 45 Hz to 5 kHz In CPU Ver 2 9 and later versions switching is possible among 6 ranges 11 84 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability m PT FP1 1 FP M 1 E t E o s a g c24 cs6 CO 5 t amp amp ci cao C72 co amp amp tik BIN arithmetic instruction F160 N A A A N A N A N A N A N A N A A A A A P160 Special instructions High speed counter instructions FO A N A N A A A A A A A N A N A N A N A F1 A N A N A A A A A A A N A N A N A N A 1 F162 N A N A N A N A A A A A A N A N A N A N A F163 N A N A N A N A A A A A A N A N A N A N A F164 N A N A N A N A A A A A A N A N A N A N A F165 N A N A N A N A A A A N A A N A N A N A N A Note e A Available N A Not available 1 The elapsed value area varies depending on the channel being used 11 85 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num bos Name Boolean Operand Description Steps High speed counter Pulse output in
127. ailability Ax 1 1 FP M 1 I Name E t 5 o sS m X g c24 cee c 020 5 t amp amp ci cao C72 co amp amp tik High speed counter Pulse output instruction for FO N A A A N A N A N A N A N A N A N A N A N A N A F1 N A A A N A N A N A N A N A N A N A N A N A N A F166 A A A N A N A N A N A N A N A N A N A N A N A F167 A A A N A N A N A N A N A N A N A N A N A N A F171 N A A A N A N A N A N A N A N A N A N A N A N A F172 N A A A N A N A N A N A N A N A N A N A N A N A F173 N A A A N A N A N A N A N A N A N A N A N A N A F174 N A A A N A N A N A N A N A N A N A N A N A N A F175 N A A A N A N A N A N A N A N A N A N A N A N A F176 N A A N A N A N A N A N A N A N A N A N A N A N A Note1 The elapsed value area differs depending on used channels 11 89 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num ber Name Boolean Operand Description Steps Screen display instructions F180 FP e screen SCR S1 S2 S3 Register the screen displayed on the FP e 9 display S4 registration F181 FP e screen DSP S Specify the screen to be displayed on the FP e 3 display switching Basic function instruction F183 Auxiliary DSTM S D Turn on the specified output and R900D after 7 timer 32 bit 0 01 s x set value Data transfer instructions F190 Three 16
128. ame Always mount a unit with a rubber gasket to keep the unit front section s waterproof Removing the unit Loosen the screws for the mounting frame Then pull outward the frame while widening the hooks T Loosen screws Pull outward while widening the hooks 3 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 2 Terminal Layout Diagram and Terminal Block Wiring 3 2 1 Terminal layout diagram Terminal layout diagram Input connecter Thermocouple Input connecter Power supply Thermocouple COM port input Not available input Available connecter RS232C type pier Wiring diagram Output connecter 3 2 2 Terminal block wiring Terminal station G Power supply COM port RS232C type 1 Power supply 24V pc Ground r Send data Output Receive data Input Signal ground RS485 Type Power supply 24V DC COM port RS485 e Output RS485 General station Terminal block used and suitable wire A screw down terminal block from Phoenix Contact Co or equivalent is used The suitable wires are shown below Suitable wires Size Nominal cross sectional area AWG 24 to 16 0 2 mm to 1 25mm For the COM port and analog input section of the thermocouple input type the suitable wire size is AWG 28 to 16 0 08 mm to
129. automation net Availability on FP1 1 FP M 1 E t E 2 5 2 C14 C24 C56 C16 C20 2 N uL uL uL uL C16 C40 C72 C32 uL uL uL F37 A A A A A A A A A A A A A P37 F38 A A A A A A A A A A A A A P38 F39 N A A A N A NA N A N A N A N A N A A A A P39 BCD arithmetic instructions F40 A A A A A A A N A A A A A A P40 F41 A A A A A A A N A A A A A A P41 F42 A A A A A A A N A A A A A A P42 F43 A A A A A A A N A A A A A A P43 F45 A A A A A A A N A A A A A A P45 F46 A A A A A A A N A A A A A A P46 F47 A A A A A A A N A A A A A A P47 Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 11 61 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net pan Name Boolean Operand Description Steps F48 8 digit DB S1 S2 D 51 1 S1 S2 1 S2 D 1 D 11 P48 BCD data PDB subraction F50 4 digit B 51 S2 D S1 X S2 D 1 D 7 P50 BCD data PB multiplication F51 8 digit DB S1 S2 D 51 41 S1 X S2 1 S2 D 3 0 2 0 1 D 11 P51 BCD data PDB multiplication F52 4 digit B S1 S2 D S1 S2 gt quotient D 7 P52 BCD data PB remainder DT9015 for FPO FP e FP1 FP M FP3 or division DT90015 for FPO T32 FPX FP2 FP2
130. available The differences between the two types are explained as follows e Instructions with the prefix F are executed in every scan while its trigger is in the on e Instructions with the prefix P are executed only when the leading edge of its trigger is detected iuba Name Boolean Operand Description Steps Data transfer instructions FO 16 bit data MV S D S D 5 PO move PMV F1 32 bit data DMV S D 841 S gt D 1 D 7 P1 move PDMV F2 16 bit data MV S D S D 5 P2 invert and PMV move F3 32 bit data DMV S D S 1 S gt D 1 D 7 P3 invert and PDMV move F4 Reading of GETS S D The head word No of the specified slot is read 5 P4 head word PGETS No of the specified slot F5 Bit data BTM S n D The specified one bit in S is transferred to the 7 P5 move PBTM specified one bit in D The bit is specified by n F6 Hexadecimal DGT S n d The specified one digit in S is transferred to the 7 P6 digit 4 bit PDGT specified one digit in D The digit is specified by data move Spies F7 Two 16 bit MV2 S1 S2 D S1 gt D 7 P7 data move PMV2 S2 gt D 1 F8 Two 32 bit DMV2 S1 S2 D S1 1 S 1 gt D 1 D 11 P8 data move PDMV2 521 S2 gt D 3 0 2 F10 Block move BKMV S1 S2 D The data between S1 and S2 is transferred to 7 P10 PBKMV the area starting at D 11 54 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Ema
131. bit MV3 S1 S2 S3 S1 gt D 2 gt D 1 S3 gt D 2 10 P190 data move PMV3 D F191 Three 32 bit DMV3 S1 S2 S3 S1 1 1 gt D 1 D S241 2 gt D 3 D 2 16 P191 data move PDMV3 D S3 1 S3 gt D 5 0 4 Logic operation instructions F215 32 bit data DAND 51 52 D S141 S1 AND 5241 S2 gt D 1 D 12 P215 AND PDAND F216 32 bit data DOR S1 92 D S141 S1 OR 52 1 S2 gt D 1 D 12 P216 OR PDOR F217 32 bit data DXOR S1 92 D 51 1 1 AND 52 1 2 OR 8141 51 AND 12 P217 XOR PDXOR 8241 S2 gt D 1 D F218 32 bit data DXNR S1 S2 D I S1 1 S1 AND S2 1 S2 OR S1 1 S1 AND 12 P218 XNR PDXNR S2 1 2 D 1 D F219 Double word DUNI S1 S2 53 51 1 S1 AND 5341 S3 OR 52 1 S2 AND 16 P219 32 bit data PDUNI D 5341 S3 gt D 1 D unites Data conversion instructions F230 Time data TMSEC S D The specified time data a date and time is 6 P230 second PTMSEC changed into the number of seconds conversion F231 Second gt SECTM S D The specified number of seconds is changed into 6 P231 time data PSECTM time data a date and time conversion 11 90 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability P FP1 1 FP M 1 t C24 C56 C20 2 A 2
132. braction P F28 32 bit data D 1 52 D S141 S1 S2 1 2 5 D 1 D 11 P28 subtraction PD F30 16 bit data 1 S2 D S1 X S2 D 1 D 7 P30 multiplication P F31 32 bit data D 1 S2 D S144 S1 X S2 1 S2 gt D 3 D 2 0 1 D 11 P31 multiplication PD F32 16 bit data 1 S2 D S1 S2 quotient D 7 P32 division P remainder DT9015 for FPO FP e FP1 FP M FP3 or DT90015 for FPO T32 FPZ FP2 FP2SH FP10SH F33 32 bit data D 1 52 D S141 81 S241 S2 5quotient 0 1 D 11 P33 division PD remainder DT9016 DT9015 for FPO FP e FP1 FP M FP3 or DT90016 DT90015 for FPO T32 FPX FP2 FP2SH FP10SH F34 16 bit data W 1 S2 D S1 X S2 5 D 7 P34 multiplication P W result in 16 bits F35 16 bit data 1 D D 1 D 3 P35 increment P 1 F36 32 bit data D 1 D 0 1 D 1 D 1 D 3 P36 increment PD 1 11 58 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability Ix FP1 1 FP M 1 S Name E t o x A x Ci4 C24 C56 C20 N Ed E 6 amp amp F23 A A A A A A A A A A A A A P23 F25 A A A A A A A A A A A A A P25 F26 A A A A A A A A A A A A A P26 F27 A A A A A A A A A A A A A P27 F28 A A A A A A A A A A A A A P28 F30 A A A A A A A A A A A A A P30 F31 A A A A N A A A N
133. cessing result storage DT C Notes value is read once Based on the value PID processing is performed This example shows that he processing starts with 0 Pun Program X0 Auto tuning start Auto tuning is executed only once R100 Auto tuning is being executed R130 16 bit data bit set When the most significant digit bit K15 of the DT200 is 1 auto tuning starts When the most significant bit R11F of the DT200 is 0 auto tuning completes R10F Auto tuning completes F10 Block transfer instruction Parameters Kp Ti Td which are automatically adjusted in auto tuning are stored x1 PID control starts R101 PID control is being executed X2 PID control stops F355 PID processing instruction Always turn to ON while PID control 1 Before starting the auto tuning for the first time set the parameters Kp Ti Td specified for the PID control Using the FPWIN GR data monitor facilitates the setting Setting example DT1652 K1 Proportional gain Kp DT1653 K1 Integral time Ti DT1654 KO Derivative time Td 2 To store the PID control parameters obtained in the auto tuning write them in the storage type data area e g DT 1652 to DT1653 when the auto tuning is completed 8 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 Heater PWM control sample program Sample program
134. ch the mode from PROG to RUN Install the timer circuit to delay the FP e startup Note When stopping the FP e unit the I O devices should be turned off after the unit has stopped operating Secure grounding When grounding the FP e unit next to an inverter or other such device that produces high voltage due to Switching avoid common grounding Use an exclusive ground connection for each device 3 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 6 2 Momentary power failures Operation of momentary power failures If the duration of the power failure is less than 10 ms the FP e unit continues to operate If the power is turned off for 10 ms or longer operation changes depending on the combination of units the power supply voltage and other factors In some cases operation may be the same as that for a power supply reset 3 6 3 Protection of power supply and output sections Power supply An insulated power supply with an internal protective circuit should be used The power supply for the control unit operation is a non insulated circuit so if an incorrect voltage is directly applied the internal circuit may be damaged or destroyed If using a power supply without a protective circuit power should be supplied through a protective element such as a fuse Protection of output If current exceeding the rated control capacity is being supplied in the form of a mo
135. cify the A A A A A N A NA N A A display measure Area which stores s3 he data to be lala A NA NA displayed in the upper section Area which stores sa he data to be A A displayed in the lower section Note Special register DT9 cannot be specified for the lower section display data S4 This instruction cannot be used in the interrupt program 4 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Specifying the S1 registration screen Display type of the FP e unit can be specified Values for S1 Display type KO N mode 1 st screen K1 N mode 2nd screen K2 S mode 1 st screen K3 S mode 2 nd screen Flag conditions R9007 Turns ON when the area specified using the R9008 Index modifier exceeds the limit ER Turns ON when the S1 or S2 value is outside of the range specified Configuration of S2 screen display control data f word Low byte 0 Not displayed 1 Displayed 13 word High byte Undefined Specify 0 Lower setting 2 word Low byte Display control Upper section Upper display mode Decimal point display L 2 digit 3 digit 4 digit 5 digit 3 digit 000 Signed Dec 5 digits 001 Hex 4digits or BCD 4digi
136. code or bit is displayed in the lower section however it cannot be changed In the data change mode after the operation switch 0 to 5 is pressed the data in the lower section blinks For writing the changed data press the screen changeover switch 1 2 SET for about one second Then the blinking stops and the data is written For canceling the data change process before the data is not completely changed press the operation switch 5 for about one second Then blinking the display data stops Pressing the operation switch 5 adds or deletes a minus sign when displayed in a decimal System Pressing the switch for about 2 seconds displays LOCK In this mode the data cannot be changed even if the operation switch is pressed The LOCK status cannot be cancelled even if the power turns ON OFF For canceling the LOCK status press the MODE switch for about 2 seconds again Notes 1 Arbitrary characters and data WX WY WR SV EV DT IX or IY can be displayed in the upper section of the screen 2 Arbitrary characters and data WY WR SV EV DT IX or IY can be displayed in the lower section of the screen 3 Numerical values are displayed only in 16 bit The data can be displayed in a bit decimal or hexadecimal system In a decimal system display K 32768 to K32767 In a hexadecimal system display H0000 to HFFFF 4 The front switches ca
137. control the setting for CH1 is invalid in part 2 of system register 400 and the setting for CH3 is invalid in part 2 of system register 401 Note2 If reset input settings overlap the CH1 setting takes precedence in system register 400 and the CH3 setting takes precedence in system register 401 Note3 The settings for pulse catch and interrupt input can only be specified in system registers 402 and 403 Note4 If system register 400 to 403 have been set simultaneously for the same input relay the following precedence order is effective 1 High speed counter 2 Pulse catch 3 Interrupt input This means the counter keeps counting even after an interrupt 11 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e No Name pun Descriptions Number of Tem temperature input pera average processing 0 to 50 hike 409 times 0 For default valeu 0 the number of inout Available PLC average processing times is 20 model with thermocouple input 410 Unit No setting 1 1 to 99 Disabled Modem connection enabled Disabled Data length 7 bits 8 bits When connecting a modem the format will as 411 Data length be as follows depending on the data length set 8 bits setting ting 8 bits data length no parity 1 stop bit 7 bits data length odd parity 1 stop bit Communication 414 speed Baud rate 9600 bps
138. control mode the set value is automatically adjusted and rewritten 8 Integral time Ti S 7 Specify the coefficient used for PID processing The set value x 0 1 will be the actual integral time The setting range is K1 to K30000 0 1 to 3000 sec Specify the range in increments of 0 1 sec When the set value is 0 the integration is not executed When the auto tuning is selected for the specified control mode the set value is automatically adjusted and rewritten 9 Derivative time Td S 8 Specify the coefficient used for PID processing The set value x 0 1 will be the actual derivative time The setting range is KO to K10000 0 to 1000 sec Specify the range in increments of 0 1 sec When the auto tuning is selected for the specified control mode the set value is automatically adjusted and rewritten 10 Control cycle Ts S 9 Specify the cycle for executing PID processing The set value x 0 01 will be the actual control cycle The setting range is K1 to K6000 0 01 to 60 00 sec Specify the range in increments of 0 01 Sec 11 Auto tuning progress S 10 When the auto tuning is specified in the control mode the progress of the auto tuning is indicated The values for K1 to K5 are stored based on the progress from the default value of 0 When the auto tuning has been completed the value returns to the default value 12 PID processing work area S 11 to S 30 This work area that is necessary for PID
139. creen when R1 is ON S 1st screen when R2 is ON S 2nd screen when R3 is ON R 1st screen when R4 is ON R 2nd screen when R5 is ON I 1st screen when R6 is ON N 2nd screen switch lock when R10 is ON R 2nd screen switch lock when R11 is ON Turning ON the RO to R6 switches the screen to be displayed Note Even if the MODE switch or the 1 2 SET switch is pressed under the condition that the RO is always set to ON using the sample program the N1 screen cannot be switched to other screen Using this function prevents operation mistake of the front switch Setting the Y30 to Y34 to ON locks the front switch Using this function prevents operation mistake of the front switch Reference For further information see Locking the Switch in A 2 I O Allocation 4 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 5 Data Display and Settings in S Switch Mode 5 1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 1 Display and operation in S Switch mode FP E ASCII characters is displayed in orange Discription of DT20 is displayed in green X37 X36 Front switches can be used as input contacts X30 to 37 X35 X33 X31 The ASCII characters FP E and the des
140. cription of the DT20 are displayed in the upper and lower sections of the controller screen respectively using the F180 SCR instruction The front switches can be used as the input contacts X30 to X37 The switch can also be used to change the display description and so on depending on the program Note 1 The front switches are allocated as the input contacts X30 to X37 and X38 to X3F X30 to X37 The switch can be locked using the program X38 to X3F The switch cannot be locked using the program 4 Reference For further information see Locking the Switch in A 2 I O Allocation 2 Pressing the MODE switch for about 2 seconds displays the LOCK In this condition the input contacts X30 to X37 cannot be used but X38 to X3F can be used 3 The input contacts X30 to X3F do not turn ON during the first scanning after the mode is switched to RUN mode 5 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 2 S mode sample program FP E ASCII characters is displayed in orange Discription of DT20 is displayed in green X37 Front switches can be used as input contacts x36 X30 to 37 X34 x32 x30 X35 X33 X31 Sample program R9013 1 FO MV 8 DTO J FO MV H 6060 DT 1 FO MV H 2000 DT 2 FO MV H 5046 DT 10 1 FO MV H 452D DT J FP E ASCII charact
141. ct in parallel only 2 edge OR Ahrens for one scan when the leading edge of the trigger is detected Trailing edge ORY Connects a Form A normally open contact in parallel only 2 OR XY GLAE for one scan when the trailing edge of the trigger is detected Leading oTt P Outputs the operated result to the specified output only for 2 edge out t one scan when leading edge of the trigger is detected for pulse relay Trailing edge OTL P Outputs the operated result to the specified output only for 2 out one scan when trailing edge of the trigger is detected for pulse relay Alternative ALT YRLE Inverts the output condition on off each time the leading 3 out lt a gt edge of the trigger is detected AND stack ANS i et Connects the multiple instruction blocks serially 1 3 OR stack ORS I Connects the multiple instruction blocks in parallel 1 Ro Push stack PSHS Stores the operated result up to this instruction 1 Read stack RDS Reads the operated result stored by the PSHS instruction 1 Pop stack POPS Reads and clears the operated result stored by the PSHS 1 instruction Leading DF Turns on the contact for only one scan when the leading 1 edge DF edge of the trigger is detected differential Trailing edge DF Turns on the contact for only one scan when the trailing 1 differential edge of the trigger is detected 11 22 Phone 800 894 0412 Fax 888 723 4773 W
142. ction of operation status using System register28 to continue operation set 1 to stop operation set 0 E49 Expansion unit power supply sequence error Stops The power supply for the expansion unit was turned on after the control unit Turn on the power supply for the expansion unit at the same time or before the control unit is turend on A Available 11 123 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Opera z Error 8 d m Name tion Description and steps to take Io code e PAP status a lalalala The voltage of the backup battery lowered or the backup battery of conrol Backup unit is not installed E50 batter Conti 2 Check the installation of the backup y nues battery and then replace battery if errror necessary By setting the system register 4 you can disregard this self diagnostic error MEWNET F Terminal station setting was not properly i performed E51 termina Conti Check stations at both ends of the station nues communication path and set them in the error terminal station using the dip switches Set the INITIALIZE TEST MEWNET F selecto1inmjvbgycfrde892 r to the E52 I O update Conti INITIALIZE position while keeping the A AL synchro nues mode selector in the RUN position If the nous er
143. d 1 0 comment is registered automatically Cancel Help R9013 FO MV H 83 1 FO H 40 DT 1 H 6000 DT 2 F180 SCR KO DTO EVO Svo FPWIN GR Ver 2 2 or higher can be used with the FP e unit Customers who use the FPWIN GR Ver 2 software can upgrade it through our HP free of charge 4 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 2 3 F181 DSP Screen change instruction Number of steps 3 FP e unit display can be specified F181 DSP DT 20 S Available memory areas A Can be specified N A Cannot be specified Unit Word Index WX WY WR SV EV DT IX H modifier Display mode and S No 0 to 7 can be A A A A A A A A A A specified Operation The FP e display mode is changed to the one specified using S Specifying the S1 registration display Display type of the FP e unit can be specified Values for S Display type KO N mode 1st screen K1 N mode 2nd screen K2 S mode 1st screen K3 S mode 2nd screen K4 R mode 1st screen K5 R mode 2nd screen K6 mode 1st screen K7 mode 2nd screen Flag conditions R9007 R9008 ER Turns ON when the area specified using the index modifier exceeds the limit Turns ON when the value S is not 0 to 7
144. d 4 20000 18000 16000 4 14000 1 12000 4 10000 3 8000 6000 3 000 4 2000 900 Cee oe RR y 1 200 Temperature it 700 1 H c 1 HH 500 j P l 400 ivo LLL BRS 1 200 x 4 100 4 coy i ee 0 50 100 15 0 250 300 350 AC 14000 12000 0 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email 8 11 info ctiautomation net Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 9 Specifications Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 9 1 Specifications 9 1 1 General specifications Item Description Rated voltage 24V DC Operating voltage range 21 6 to 26 4V DC Allowed momentary power off time Ambient temperature 0 to 55 C Storage temperature 20 to 70 C Ambient humidity 30 to 85 RH at 25 C non condensing Storage humidity 30 to 85 RH at 25 C non condensing Between insulated circuits 500V AC 1 min However between 3 Output terminal Y5 COM and other insu lated circuits 1500V AC 1 min Cut off current 10mA excluding the 2 Input terminal COM to Xn barrister for protection 3 Output terminal Y0 to Y4 phat e insulated circuits 100 MQ or 4 Output terminal Y5 COM measured with 500V DC
145. d The elapsed value 24 bit data for the high MW5 9104 counter For speed conter is stored here The value can be A A DT9105 elapsed ch2 read and written by executing the F1 DMV MW5 9105 value instruciton The target valeu 24 bit data of the high speed DT9106 counter specified by the high speed counter 96MW5 9106 instruction is stored here High speed For Target values have been preset for the various counter target value ch2 instructions to be used when the high speed DT9107 g counter related instruction is executed The MW5 9107 value can be read by executing the F1 DMV instruction DT9108 High speed The elapsed value 24 bit data for the high MW5 9108 counter For speed counter is stored here The value can be A A DT9109 elapsed ch3 read and written by executing the F1 DMV MW5 9109 value instruction The target value 24 bit data of the high speed DT9110 counter specified by the high speed counter MWS5 9110 instruction is stored here High speed For Target values have been preset for the various counter target ch3 instructions to be used when the high speed DT9111 9 counter related instruction is executed The 96MWB 91 11 value can be read by executing the F1 DMV instruction 11 19 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 11 2 Table of Basic Instructions
146. d contents exceeded the capacity External memory 64 Strat Write error occurs ROM or IC memory card is not installed ROM or IC memory card does not conform to specifications ROM or IC memory card board is not installed A program or system register write operation was executed when 165 Protect error theb protect mode password setting or DIP switch etc or ROM operation mode was being used There was an error in the code format of the address data 166 Address error Alsi when exceeded or insufficient of address data there was a mistake in the range designation Cannot be read because there is no program in the program No program error 167 area or the memory contains an error Or reading was attempted and No data error of data that was not registered When inputting with programming tool software editing of an Rewrite during RUN instruction ED SUB RET INT IRET SSTP and STPE that 168 cannot perform a rewrite during RUN is being attempted Nothing is written to the CPU 170 SIM over error Program area was exceeded during a program write process 71 Exclusive access A command that cannot be processed was executed at the same i control error time as a command being processed 11 127 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 11 5 MEWTOCOL COM Communication Commands Table of MEWTOCOL COM commands Command name Code Descr
147. d the status of PLC RT caus IA pied controller and error codes if an error occurs itches th i f th Hemot control BM Switches the operation mode of the programmable controller Abort AB Aborts communication 11 128 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 11 6 Hexadecimal Binary BCD 3 BCD data Decimal Hexadecimal Binary data Binary Coded Decimal 0 0000 00000000 00000000 0000 0000 0000 0000 1 0001 00000000 00000001 0000 0000 0000 0001 2 0002 00000000 00000010 0000 0000 0000 0010 3 0003 00000000 00000011 0000 0000 0000 0011 4 0004 00000000 00000100 0000 0000 0000 0100 5 0005 00000000 00000101 0000 0000 0000 0101 6 0006 00000000 00000110 0000 0000 0000 0110 7 0007 00000000 00000111 0000 0000 0000 0111 8 0008 00000000 00001000 0000 0000 0000 1000 9 0009 00000000 00001001 0000 0000 0000 1001 10 000A 00000000 00001010 0000 0000 0001 0000 11 000B 00000000 00001011 0000 0000 0001 0001 12 000C 00000000 00001100 0000 0000 0001 0010 13 000D 00000000 00001101 0000 0000 0001 0011 14 000E 00000000 00001110 0000 0000 0001 0100 15 000F 00000000 00001111 0000 0000 0001 0101 16 0010 00000000 00010000 0000 0000 0001 0110 17 0011 00000000 00010001 0000 0000 0001 0111 18 0012 00000000 00010010 0000 0000 0001 1000 19 0013 00000000 00010011 0000 0000 0001 1001 20 0014 00000000 00010100 0000 0000 0010 0000 21 0015 00000000 00010101 0
148. data registers DT9006 DT9007 and locate the abnormal intelligent unit Then check the unit referring to its manual Selection of operation status using System register22 to continue operation set 1 to stop operation set 0 Verification is possible in FPWIN GR Pro at l O error in the status display function E42 unit verify error Selec table I O unit Expansion unit wiring condition has changed compared to that at time fo power up Check the contents of special data register FPO DT9010 FP X DT90010 DT9001 1 and locate the erroneous expansion unit It checks whether an expansion connector is in agreement Check the contents of special data register FP2 FP2SH and FP10SH DT90010 DT9001 1 FP3 DT9010 DT9011 Selection of operation status using System register23 to continue operation set 1 to stop operation set 0 Verification is possible in FPWIN GR Pro at l O error in the status display function A Available 11 121 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error code Name Opera tion status Description and steps to take FPO FP e FPS FP X FP1 FP M FP2 FP10SH FP2SH FP3 E43 E44 E45 System watching dog timer error Slave staiton connecting time error for MEWNET F system Operation error Selec tabl
149. diagnostic error is issued and the ERROR LED lights 1 Wait time setting for muli S500 0ms 101081900 ms Time frame communication Constant value settings for ting 34 0 0 ms 0 to 160 ms Scans once each scan time POR ME specified time interval Note Use models without a clock calendar function with the default value left as is If you change the setting the hold non hold operation will be unstalbe Settings are valid for models with a clock calendar time function 11 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e No Name pu Descriptions Do not set input XO as high speed counter Two phase input X0 X1 Two phase input X1 Reset input X2 CHO Incremental input XO Incremental input X0 Reset input X2 Do not set Decremental input X0 input XO CHO Decremental input X0 Reset input X2 as high incremental decremental input X0 X1 speed incremental decremental input X1 High speed counter Reset input X2 400 operation mode counter Incremental decremental control input X0 settings X0 to X2 X1 Incremental decremental control input X0 X1 Reset input X2 CH1 Do not set Do not set input X1 as high speed counter Incremental input X1 input x CH1 Incremental inptu X1 Reset input X2 as high Decremental input X1 High speed Decremental input X1 Reset input X
150. e e A Available N A Not available 11 39 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps 16 bit data OR Connects a Form A normally open contact in parallel by 5 compare ps 4 comparing two 16 bit data in the comparative condition OR S1 S2 Connects a Form A normally open contact in parallel by 5 seq comparing two 16 bit data in the comparative condition S1 lt S2 or S1 gt S2 OR gt Connects a Form A normally open contact in parallel by 5 EERI comparing two 16 bit data in the comparative condition S1 gt S2 OR gt Connects a Form A normally open contact in parallel by 5 22 89 91 comparing two 16 bit data in the comparative condition S1 gt S2 or S1 S2 OR lt Connects a Form A normally open contact in parallel by 5 9 comparing two 16 bit data in the comparative condition 51 lt 52 OR lt Connects a Form A normally open contact in parallel by 5 pessi comparing two 16 bit data in the comparative condition 81 S2 or S1 S2 11 40 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability Name FP1 FP M C14 C16 C24 C40 C56 C72 C16 C20 C32 gt FPO gt FPS gt 16 bit data compare OR ORz gt FP e N A
151. e Selec table Selec table Scan time required for program execution exceeds the setting of the system watching dog timer Check the program and modify it so that the program can execute a scan within the specified time Selection of operation status using system register24 to continue operation set 1 to stop operation set 0 The time required for slave station connection exceeds the setting of the system register 35 Selection of operation status using system register25 to continue operation set 1 to stop operation set 0 Operation became impossible when a high level instruction was executed Selection of operation status using system register26 to continue operation set K1 to stop operation set KO In the FP2 FP2SH and FP10SH Check the contents of special data registers DT90017 DT90018 to find the instruction address where the operation error occurred Then correct the program In the FP3 Check the contents of special data registers DT9017 and DT9018 to find the instruction address where the operation error occurred Then correct the program Verification is possible in FPWIN GR Pro at l O error in the status display function 11 122 A Available Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error code Name Opera tion status Description and steps to take FPO FP e FPS FP X F
152. e 8 P276 mean values PDMEAN word data with sign from the area selected with double word S1 to S2 are obtained and stored in the D data 32 bit 11 94 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 1 FP M 1 Name E E t 5 S m X g c24 cs6 c 5 t amp amp c ca C72 co tit ttu F262 N A A A N A N A N A N A N A N A N A A A A P262 F263 N A A A N A N A N A N A N A N A N A A A A P263 F264 N A A A N A N A N A N A N A N A N A A A A P264 F265 N A A A N A N A N A N A N A N A N A A A A P265 Integer type data processing instructions F270 N A A A A N A N A N A N A N A N A A A A P270 2 F271 N A A A A N A N A N A N A N A N A A A A P271 2 F272 N A A A A N A N A N A N A N A N A A A A P272 2 F273 N A A A A N A N A N A N A N A N A A A A P273 2 F275 N A A A A N A N A N A N A N A N A A A A P275 2 F276 N A A A A N A N A N A N A N A N A A A A P276 2 Note e A Available N A Not available 1 For the FPX FP X the P type high level instructions are not available 2 Available from Ver 1 2 or higher 11 95 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num b Name Boolea
153. eal number data compare AND ANF lt Note These instructions can be used with FP X V1 10 or later FP gt 32k and FP2 FP2SH V2 0 or later Note e A Available N A Not available 11 51 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps Floating ORF Connects a Form A normally open contact in parallel by 9 point type sis 5 comparing two 32 bit data in the comparative condition real number ES S14 1 S1 S2 1 S2 data compare OR Connects a Form A normally open contact in parallel by 9 pros a comparing two 32 bit data in the comparative condition S14 1 51 lt 52 1 S2 or S14 1 S1 gt S2 1 S2 ORF gt Connects a Form A normally open contact in parallel by 9 Ps 1 comparing two 32 bit data in the comparative condition S1 1 S1 gt S2 1 S2 ORF gt Connects a Form A normally open contact in parallel by 9 255995 comparing two 32 bit data in the comparative condition 2 S14 1 51 gt 52 1 S2 or S14 1 S1 2 S2 1 S2 ORF Connects a Form A normally open contact in parallel by 9 5 comparing two 32 bit data in the comparative condition 51 1 S1 lt S2 1 S2 ORF lt Connects a Form A normally open contact in parallel by 9 comparing two 32 bit data in the comparati
154. eb www ctiautomation net Email info ctiautomation net Availability FP1 FP M I Name 5 o o a x 9 C14 C24 C56 C16 C20 N N o C E amp cao C72 c2 amp amp amp amp Leading NA NA NA NA NA NA NA NA NA N A A A A edge AND Trailing edge N A N A N A NA NA N A NA NA N A A A A AND Leading N A NA NA NA NA NA NA NA N A A A A edge OR Trailing edge N A N A N A N A NA N A NA NA N A A A A OR Leading N A NA NA NA NA NA NA NA N A A A A edge out Trailing edge N A N A N A N A N A N A N A NA NA N A A A A out Alternative N A NA NA NA NA NA NA NA NA N A A A A out AND stack A A A A A A A A A A A A A OR stack A A A A A A A A A A A A A Push stack A A A A A A A A A A A A A Read stack A A A A A A A A A A A A A Pop stack A A A A A A A A A A A A A Leading A A A A A A A A A A A A A edge differential Trailing edge A A A A A A A A A A A A A differential Note e A Available N A Not available 11 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Steps Name Boolean Symbol Description n Leading DFI Turns on the contact for only one scan when the leading 1 edge diff
155. ed Turns on while the high speed counter instructions 903 13 counter control ch3 F166 HC15 F167 HC1R and the pulse output instructions flag F168 SPD1 to F170 PWM are executed R903E MX0 903 14 R903F MX0 903 15 11 12 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 11 1 3 Table of Special Data Registers for FP e The special data registers are one word 16 bit memory areas which store specific information A Available N A Not available Register AE Name Descriptions REAA Matsushita ing ing IEC DT9000 Self diagnostic error The self diagnostic error code is stored here A N A MW5 9000 code when a self diagnostic error occurs Switches the FP escreen to the screen of the mode specified KO N mode first screen K1 N mode second screen DT9001 FP e screen display K2 S mode first screen A N A MW5 9001 switching K3 S mode second screen K4 R mode first screen K5 R mode second screen K6 mode first screen K7 mode second screen D19002 Analog input data Ch 0 analog input data 2 word real data A N A DT9003 Analog input data Ch 1 analog input data 2 word real data A N A One shift out hexadecimal digit is stored in bit DT9014 Operation auxiliary positions O to 3 when the data shift instruction 9 MWS 9014 register for data F105 BSR or F106 BSL is executed The shift in
156. elay 6 double QDO DWYO DWY11 output points as double word 2 See Note 3 words QD1 1 32 bits of data 2 Internal relay 31 double DWRO MD0 0 See Note 2 words DWR61 MDO 61 32 bits of data Data register 830 double DDTO u DEREN 5 See Note 2 words DDT1658 05 1658 double words Data memory for storing target 5 Timer counter 72 double psy142 MD3 0 value of a timer and an initial value set value area words MD3 142 of a counter P Stores by timer counter number Data memory for storing the id cd 72 double DEVO DEV142 MD4 0 elapsed value during operation of a 6 Ben Note 2 words MD4 142 timer counter Stores by timer counter number Data memory for storing specific 56 double DDT9000 MD5 9000 Special data register words DDT9110 9 MD5 9110 data Various settings and error codes are stored 1 double Used as an address of memory ngexregister words pio area and constants modifier Item Number of points Master control relay points MCR 32 points o o S Number of labels JP and LOOP 64 labels E Number of step ladders 128 stages o c Number of subroutiones 16 subroutiones t Number of interrupt programs 7 programs external 6 internal 1 Range available for use dne Matsushita IEC K 32768 to K32767 for 16 bit operation 32768 to 32767 for 16 bit operation aoe ean K 21
157. elect PLC Configuration on the Option bec E EE ie O menu and click on Action on Error tab o deiae Ee 2 Turn on No 4 Alarm Battery Error check Head box Initialize Z No 26 Stop when an operation eror occurs tee Specifying the hold area In order to use backup functions such as data registers settings must be entered for system registers Nos 6 to 12 For hold area setting using FPWIN GR select PLC Configuration on the Option O menu and click on Hold Non hold Note Be sure to install a lithium battery when changing the hold area with the system register or using the calendar timer function 3 18 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 4 Display and Settings in N Normal Mode 4 1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 1 Display and operation in N Normal mode EVO display EVO elapsed time of Timer O SVO display SVO elapased time of Timer 0 Operation examples Values of EVO and SVO are displayed in the upper and lower sections of the controller screen respectively using the F180 SCR instruction Pressing the operation switches 0 to 5 when the value indicated in decimal or hexadecimal System is displayed in the lower section changes the value in each digit When the ASCII
158. er FO MV H 2D DT 142 F180 SCR K2 DT10 DT20 t t t 5 1stscreen Upper display Lower display F181 DSP K2 S mode 1st screen K30 is transferred to DT20 7 15 transferred to 0 FO 30 20 when X30 switch 0 is ON X31 3 K31 is transferred to DT20 p FO MV K3 20 when X31 switch 1 is ON X32 1 K32 is transferred to DT20 mixo 32 20 J when X32 switch 2 is ON X33 7 K33 is transferred to DT20 0F FO MV D 20 when X33 switch 3 is ON X34 K34 is transferred to DT20 OF FO MV J when X34 switch 4 is ON X35 3 K35 is transferred to DT20 pF FO MV 2 when X35 switch 5 is ON Screen display On S mode 1 screen the ASCII character FP E is displayed in the upper section in orange gt lt Reference See ASCII character and 7 segment display in Appendix A of this manual On 2 screen the data of DT20 is displayed in green Front switches When the front switch 0 is pressed X30 turns ON and 30 is displayed in the lower section of the screen When the front switch 1 is pressed X31 turns ON and 31 is displayed in the lower section of the screen Pressing the MODE switch for about 2 seconds locks all the front operation switches and LOCK is displayed In this LOCK status the display canno
159. er DF edge of the trigger is detected The leading edge detection ential initial is possible on the first scan execution type Set SET YR LE Output is set to and held at on 3 I Reset RST YRLE Output is set to and held at off 3 F Keep KP KP Outputs at set trigger and holds until reset trigger turns on 1 2 Reset No operation NOP No operation 1 8 11 24 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 FP M Name 5 2 x 2 C14 C24 C56 C16 C20 2 N A m uL uL uL uL C16 C40 C72 C32 uL uL uL Leading N A A A A N A N A N A N A N A N A A A A edge differ ential initial execution type Set A A A A A A A A A A A A A Reset A A A A A A A A A A A A A Keep A A A A A A A A A A A A A No operation A A A A A A A A A A A A A Note e A Available N A Not available 1 In the FP2 FP2SH FP10SH when using Y1280 R1120 special internal relay included L1280 or anything beyond for the KP instruction the number of steps is shown in parentheses Also in the FP2 FP2SH FP10SH when a relay number has an index modifier the number of steps is shown in parentheses 11 25 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
160. er reaches the target value with channel of S 1 S specification F171 Pulse output SPDH S n Positioning pulses are output from the specified 5 with channel channel in accordance with the contents of the specification data table that starts with S Trapezoidal control and home return F172 Pulse output PLSH S Pulse strings are output from the specified output 5 with channel in accordance with the contents of the data table specification that starts with S JOG operation F173 PWM output PWMH S n PWM output is output from the specified output in 5 with channel accordance with the contents of the data table that specification starts with S F174 Pulse output SPOH S n Outputs the pulses from the specified channel 5 with channel according to the data table specified by S specification Selectable data table control operation F175 Pulse output SPSH 5 Pulses are output from channel in accordance with 5 Linear the designated data table so that the path to the interpolation target position forms a straight line F176 Pulse output SPCH S n Pulses are output from channel in accordance with 5 Circular the designated data table so that the path to the interpolation target position forms an arc 11 88 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Av
161. eration instructions F300 N A N A N A N A N A N A N A N A N A N A A A A P300 F301 N A N A N A N A N A N A N A N A N A N A A A A P301 F302 N A N A N A N A N A N A N A N A N A N A A A A P302 F303 N A N A N A N A N A N A N A N A N A N A A A A P303 F304 N A N A N A N A N A N A N A N A N A N A A A A P304 F305 N A N A N A N A N A N A N A N A N A N A A A A P305 Note e A Available N A Not available 11 99 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net pad Name Boolean Operand Description Steps Floating point type real number operation instructions F309 Floating FMV S D 9 1 S gt D 1 D 8 P309 point type PFMV data move F310 Floating F S1 S2 D S141 S1 S2 1 2 gt D 1 D 14 P310 point type PF data addition F311 Floating F 1 S2 D S144 S81 S241 S2 5 D 1 D 14 P311 point type PF data subtraction F312 Floating F 1 S2 D S141 S1 x S2 1 S2 5 D 1 D 14 P312 point type PF data multiplication F313 Floating F 1 S2 D S141 S1 S2 1 52 1 D 14 P313 point type PF data division F314 Floating SIN S D SIN S 1 S gt D 1 D 10 P314 point type PSIN data sine operation F315 Floating cos S D COS S 1 S gt D 1 D 10 P315 point type PCOS data cosine operation F316 Floating TAN S D TAN S 1 S 2 D 1 D 10 P316 point type PTAN data tangent operation
162. ettings become effective when the mode is changed from PROG to RUN With regard to the modem connection setting when the power is turned off and on or when the mode is changed from PROG to RUN the controller sends a command to the modem which enables it for reception When the initialized operation is performed all set system register values parameters will be initialized 11 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 11 1 1 Table of System Registers for FP e No Name gi Descriptions Starting number setting for S an 9 100 0 to 144 Hold type area starting 6 number setting for timer and 140 to 144 counter Hold Hold type area starting Non 7 number setting for internal 61 0 to 63 hold relays See note Hold type area starting 8 number setting for data 1652 0 to 1660 registers 14 Hold or non hold setting for Non hold Hold Non hold step ladder process 20 Disable or enable setting for FPWIN GR Fixed duplicated output Disabled FPWIN GR Disabled Enabled 26 Operation setting when Stop Stop Continuation of operation operation error occurs Action Dis When a battery error occurs on abled self diagnostic error is not error issued and the ERROR LED Alarm battery error dae notlidht 4 Operating setting when Disabled S battery error occurs Ena When a battery error occurs bled a self
163. f high speed DT9044 D Transfers value in high speed counter and Pulse 7 counter and output elapsed value area DT9045 DT9044 to Pulse output D 1 D F162 High speed HCOS S Yn The specified external output relay Yn turns on 7 counter output when the elapsed value of the high speed counter set agrees with the specified target value S 1 S F163 High speed HCOR S Yn The specified external output relay Yn turns off 7 counter output when the elapsed value of the high speed counter reset agrees with the specified target value S 1 S F164 Speed control SPDO S Controls conditions of outputs according to the 3 Pulse output elapsed value of the high speed counter Two and pattern types of output control available output con Pulse output control trols See Pattern output control below F165 Cam control CAMO S Controls cam operation on off patterns of each 3 cam output according to the elapsed value of the high speed counter Pulse output specifications for FP M FP1 Item FP1 C14 C16 FP M C16T 1 24 40 FP1 C56 C72 FP M C20T C20R C32T Pulse output terminal Y7 Y7 Y6 and Y7 selectable Pulse frequency 1440 Hz to 5 kHz 720 Hz to 5 kHz 360 Hz to 5kHz 180 Hz to 5 kHz 90 Hz to 5 kHz 45 Hz to 5 kHz Switches between 6 ranges Internal connection between pulse output and counter input Not possible Not possible Possible Switching of the pulse frequency range is supported by CP
164. gh speed counter related 9 MWB 9051 instruction is executed The value can be read by executing F1 DMV instruction A value can be written with FO MV instruction to reset the high speed counter disable counting continue or clear high speed counter instruction Control code setting Forch3 Forch2 Forch For ch0 t Tli 6 1 1 1 15 1211 87 43210 TE MW5 9052 p p control flag High speed counter instruction 0 Continue 1 Clear Pulse output 0 Continue 1 Stop Hardware reset 0 Enable 1 Disable Home near input 0 Off 1 On Count 0 Enable 1 Disable Software reset 0 No 1 Yes Hour and minute data of the clock calendar are stored here This data is read only data It lock calendar cannot be overwritten DT9053 C oci calenda monitor Higher byte Lower byte A N A MW5 9053 T T hour minute Hour data Minute data HOO to H23 to H59 11 16 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e A Available N A Not available Register Ne Name Descriptions Matsushita p ing ing IEC Clock calendar The year month day hour minute second and DT9054 i e MWS 9054 setting day of the week data for the calender timer is minute second stored The built in calendar timer will operate DT9055 Clock calendar correctly through the year 2099 and supports MW5 9055
165. harge The COM port cannot be set to MODBUS S RTU It will be available from FPWIN Pro Ver 5 8 Functions that can not be used using a handy programming unit AFP1113V2 and AFP1114V2 Screen display registry instruction lt F180 SCR gt Screen display switch instruction F181 DSP Leading edge differential instruction Initial execution type lt DFI gt On delay timer instruction lt TML gt Clear multiple steps instruction lt SCLR gt Floating point type data instruction lt F309 gt to lt F338 gt PID processing instruction lt F355 gt Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 1 Features and Configurations Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 1 Features and Functions 1 1 1 Features 1 IP 66 compliant panel mounting type Mounting panel front is waterproof and compliant with IP66 IEC standard Compact controller 48 mm H 48 mm W 70 mm D 2 Indicator function Simple characters and numerical values with a minus sign can be displayed up to 5 digits 4 modes N S R and modes can be selected Those 4 modes each have 2 selectable displays Data indication section can be displayed in red green or orange 3 Operation switches Set data can be changed This switch can be used as an input switch 4 Control function In addition to the
166. hich must be used in a pair such as jump JP and LBL one instruction is either missing or in an Stops incorrect position A AI A Change to PROG mode and enter the two instructions which must be used in a pair in the correct positions An instruction has been written which does not agree with system register settings For example the number Para meter setting in a program does not agree with E4 mismatch Stops the timer counter range setting error Change to PROG mode check the System register settings and change so that the settings and the instruction agree An instruction which must be written in a specific area main program area or subprogram area has been written to a different area for example a subroutine SUB to RET is placed before an ED instruction Change to PROG mode and enter the instruction into the correct area E1 gt gt gt gt gt gt gt gt gt E2 Duplicated Note output Stops error Not paired error E3 E5 Program Note area error StOPS A Available Note This error is also detected if you attempt to execute a rewrite containing a syntax error during RUN In this case nothing will be written to the CPU and operation will continue 11 116 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
167. ife No battery placement interval 1 year No battery Value applies when no pow er is supplied at all pulse catch input 6 points in total XO and X1 50 us X2 to X5 100 us nterrupt input COM port RS232C RS485 RS232C RS232C RS485 Periodical interrupt 0 5 ms to 30s Constant scan Available Password Available Note 1 High level instructions are available for Ver1 2 or higher Note 2 The time takes longer every 250 ms Note 3 The proportion of timer points to counter points can be changed using a system register Note 4 Precision of calendar timer At 0 C 32 F less than 200 seconds error per month At 25 C 77 F less than 70 seconds error per month At 55 C 131 F less than 240 seconds error per month Note 5 When using the COM port to communication with other devices retransmission is recom mended as it may be affected by excessive noise depending on the environments installed The driver IC for the RS232C port conforms to EIA TIA 232E and CCITT V 28 standards 9 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 1 phase x 2 ch and 2 phase x 1 ch are also possible for the high speed counter For details and I AFPE224300 AFPE224302 AFPE224305 AFPE214325 AFPE224322 Standard Standard Calendar Thermo Thermo Item Model type type timer couple input couple input RS232C RS485 type type type RS232C RS232C
168. il info ctiautomation net Availability on 1 1 1 E 3 5 a x C14 C24 C56 C16 C20 e Wi t amp amp c16 cao C72 co amp amp tik Data compare instructions F60 A A A A A A A A A A A A A P60 F61 A A A A A A A A A A A A A P61 F62 A A A A A A A A A A A A A P62 F63 A A A A A A A A A A A A A P63 F64 A A A A N A A A N A A A A A A P64 Logic operation instructions F65 A A A A A A A A A A A A A P65 F66 A A A A A A A A A A A A A P66 F67 A A A A A A A A A A A A A P67 F68 A A A A A A A A A A A A A P68 F69 N A A A N A N A N A N A N A N A N A A A A P69 Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 11 65 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num ae Name Boolean Operand Description Steps Data conversion instructions F70 Block check BCC 81 52 S3 Creates the code for checking the data specified by 9 P70 code PBCC D S2 and S3 and stores it in D calculation The calculation method is specified by S1 F71 Hexadecimal HEXA 1 S2 D Converts the hexadecimal data specified by S1 7 P71 data ASCII PHEXA and S2 to ASCII code and stores it in D
169. il info ctiautomation net Availability A T ER FP1 1 FP M 1 I Name E o S a c24 56 C0 4 5 amp ce co c2 7 c2 amp Data transfer instructions F0 A A A A A A A A A A A A A P0 F1 A A A A A A A A A A A A A P1 F2 A A A A A A A A A A A A A P2 F3 A A A A A A A A A A A A A P3 F4 N A N A N A N A N A N A N A N A N A N A A A N A P4 2 2 F5 A A A A A A A A A A A A A P5 F6 A A A A A A A A A A A A A P6 F7 N A A A N A N A N A N A N A N A N A A A A P7 F8 N A A A N A N A N A N A N A N A N A A A A P8 F10 A A A A A A A A A A A A A P10 cM Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 2 The instruction is available for FP2 FP2SH CPU Ver 1 5 or later 11 55 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net pud Name Boolean Operand Description Steps F11 Block copy COPY S D1 D2 The data of S is transferred to the all area 7 P11 PCOPY between D1 and D2 F12 Data read ICRD 1 S2 D The data stored in the expansion memory of the IC 11 P12 from IC PICRD card or ROM specified by S1 and S2 are F12 card ROM ICRD transferred to the area startign at D F
170. ilable 2 The instruction is available for FPO T32C and FPO C10 C14 C16 C32 CPU Ver 2 0 or later 11 107 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num ae Name Boolean Operand Description Steps F338 Floating DEG S D The angle data in radians real number data 8 P338 point type PDEG specified in S 1 S is converted to angle data in data radian degrees and the result is stored in D 1 D degree Floating point type real number data processing instructions F345 Floating FCMP 1 92 S141 S1 gt S2 1 S2 R900A on 10 P345 point type PFCMP S141 S1 S2 1 S2 R900B on data compare S141 S1 lt S2 1 82 R900C on F346 Floating FWIN 1 S2 S3 S141 S1 S341 S3 R900A on 14 P346 point type PFWIN S241 S2 or 51 1 S1 or S3 1 S3 data band R900B on compare S1 1 S1 lt S2 1 2 R900C on F347 Floating FLIMT S1 S2 S3 When S1 1 1 gt S3 1 S3 S1 1 S1 17 P347 point type PFLIMT D D 1 D data upper When S241 S2 lt S3 1 S3 S21 S2 and lower D 1 D limit control When 51 1 S1 or 5311 S3 or S2 1 S2 S341 S3 gt D 1 D F348 Floating FBAND 51 52 S8 When 9141 S1 gt S3 1 S3 17 P348 point type PFBAND D S341 S3 S141 S1 gt D 1 D data dead When S241 52 lt 53 1 S3 band control 531 3 S2 1 S2 5 0 1 D When S141
171. info ctiautomation net Name Boolean Symbol Description Steps Special setting instructions Communica SYS1 Change the communication conditions for the COM port 13 tion condi tool port based on the contents specified by the character tions setting constant Password Change the password specified by the PLC based on the setting contents specified by the character constant Interrupt Set the interrupt input based on the contents specified by setting the character constant PLC link Set the system setting time when a PLC link is used based time setting Foe tsvsi J the contents specified by the character constant MEWTOCOL Change the communication conditions of the COM port or COM tool port for MEWTOCOL COM based on the contents response specified by the character constant control High speed Change the operation mode of the high speed counter counter based on the contents specified by the character constant operation mode changing System SYS2 Change the setting value of the system register for the PLC 7 registers link function No 40 to Hsvs2 s 01 02 H No 47 changing 11 34 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 FP M I Name 5 o e c14 c24 cse a ra amp c16 C40 C72 c32 ra Special setting
172. ing of calendar timer function There are two ways to set the calendar timer function as described below Setting using FPWIN GR 1 Press the CTRL and F2 keys at the same time to switch the screen to Online 2 Select Set PLC Date and Time under Tool on the menu bar PLC Date and Time setting dialog box The above steps display the Set PLC Date and Time dialog box shown on the left Input the date and time and PLC Home click on the OK button Date yy mm dd m fos Cancel Time hh mm ss Help 2 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Setting and changing using program 1 The values written to the special data registers DT9054 to DT9057 which are allocated as the calendar timer setting area are transferred 2 A value of H8000 is written to DT9058 Example showing the date and time being written Set the time to 12 30 00 on the 5 day of October 2002 when the X0 turns ON H k DF Fo MV H3000 DT9054 30 min and 0 sec Fo MV H512 DT9055 1 12 o clock on the 5th day FO MV H210 DT9056 October 2002 FO MV H8000 DT9058 1 Time 2 5 3 Accuracy of calendar timer Accuracy 200 s month 0 70 s month 25 240 s month 55 C 2 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 6 Limitations in
173. ing point type data DINT PDINT Converts real number data specified by S 1 S to the 32 bit integer data with sign the largest integer not exceeding the floating point data and the converted data is stored in D 1 D F329 P329 Floating point type data to 16 bit integer con version rounding the first decimal point down to integer FIX PFIX Converts real number data specified by 5 1 S to the 16 bit integer data with sign rounding the first decimal point down and the converted data is stored in D F330 P330 Floating point type data to 32 bit integer con version rounding the first decimal point down to integer DFIX PDFIX Converts real number data specified by 5 1 S to the 32 bit integer data with sign rounding the first decimal point down and the converted data is stored in D 1 D 11 104 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability pax e ee FP1 1 FP M 1 Name E E t 5 m g c24 cs6 c 5 t amp amp cao C72 co tit tt F327 A A A A N A N A N A N A N A N A A A A P327 2 F328 A A A A N A N A N A N A N A N A A A A P328 2 F329 A A A A N A N A N A N A N A N A A A A P329 2 F330 A A A A N A N A N A N A N A N A A A A P330 2
174. ing the unit No Of COM port nens 6 5 Monitor MAE 4 0850322040702 0087 15 EU 7 5 7 4 VO monitor ug u 7 5 8 PID Control M 8 5 X PID CON Mee 8 5 8 1 1 Operation of PID control I snnt enne 8 5 8 2 PID control instructie n III I nennen nennen nennen nnne nnnm an nennen nnn 8 5 8 21 3554 EUER EE 8 5 8 3 PID control sample program 8 5 8 4 Example of temperature control eese 8 5 bet ea bc e 9 5 9 5 9 9 1 1 General u enne entrent nennen nisse nent 9 5 99 9 1 2 Performance specifications n nennen 9 5 99 9 1 3 Specifications High Speed Counter Pulse Output PWM Output 9 5 9 9 1 4 Functions and Restrictions High Speed Counter Pulse Output PWM Output 9 5 9 2 VO Alloc ti Me E 9 5 9 3 Relays memory Areas and Constants l ener u 9 5 9 4 ASCII characters displayed in the FP e unit 9 5 9 4 1 Available ASCII characters eene 9 5 9 4 2 ASCII code and display
175. instant when the compared results become MX0 900 10 larger in the comparison instructions Turns on for an instant when the compared results are equal in the comparison R900B i e MX0 900 11 Flag instructions when the calculated results become 0 in the arithmetic instructions R900C Flag Turns on for an instant when the compared results become smaller in the comparison instructions R900D MX0 900 13 Auxiliary timer instruction flag Turns on when the set time elapses set value reaches 0 in the timing operation of the F137 STMR F183 DSTM auxiliary timer instruction The flag turns off when the trigger for auxiliary timer instruction turns off MX0 900 15 R900E Tool port Turns on when a communication error at Tool port has MX0 900 14 communication error occurred R900F Constant scan daimor Turns on when the scan time exceeds the time specified in flag System register 34 during constant scan execution This goes on if 0 has been set using system register 34 11 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e Relay No Matsushita Name Description IEC R9010 Always on relay Always on MX0 901 0 R9011 9 MXO0 901 1 Always off relay Always off R9012 Scan pulse relay Turns on and off alternately at each scan 901 2 i i N h R9013 Initial on type pulse Goes on for only the firs
176. ion of PID control PID is a control method widely used in the instrumentation field involving feedback control of process quantities such as temperature pressure flow and fluid level Proportional operation WC Proportional operation generates an output which is proportional to the input Setting signal SV Offset e x OUS The amount of control is held constant e An offset steady state deviation remains Proportional control grows stronger as Kp is signal PV increased Kp Proportional gain Integral operation T Integral operation generates an output which is proportional to the integral time of the input Seting signal sv Offset Integral 1 gt operation gt Output mi In combination with proportional operation or proportional derivative operation integral M operation removes the offset produced by these methods mim fet Integral operation grows stronger as the integral time Ti is shortened Y mi oo pae Derivative operation T A ETE Derivative operation generates an output which is proportional to the derivative time of the input Ti Integral time Setting signal SV Offset e The advancing characteristic of derivative operation alleviates the adverse effect that the delaying characteristic of the process exerts on Measrement control de sew Ww Derivative control grows stronger as the derivative time Td is increased
177. iption RC Reads the on and off status of contact RCS Specifies only one point meee roti arsa RCP Specifies multiple contacts RCC Specifies a range in word units WC Turns contacts on and off WCS Specifies only one point contactaarea WCP Specifies multiple contacts WCC Specifies a range in word units Read data area RD Reads the contents of a data area Write data area WD Writes data to a data area Read timer counter set value area RS Reads the value set for a timer counter Write timer counter set value area WS Writes a timer counter setting value Read timer counter ellapsed value area RK Reads the timer counter elapsed value Write timer counter elapsed value area WK Writes the timer counter elapsed value Register or Reset contacts monitored MC Registers the contact to be monitored Register or Reset data monitored MD Registers the data to be monitored Monitors a registered contact or data using the Monitoring start MG code MC or MD Embeds the areaof a specified range in a 16 Preset contact area fill command SC P 9 point and off pattern Writes the same contents to the data area of a Preset data area fill command SD in specified range Read system register HR Reads the contents of a system register Write system register WR Specifies the contents of a system register R h ificati f the programmable Rea
178. is changed the output changes Derivative type PI D When a set value is changed fluctuation in the output is large however convergence is fast Proportional derivative type I PD When a set value is changed fluctuation in the output is small however convergence is slow 2 Set value SP S 1 Set the target value temperature set value within the following range which determines the amount of process control KO to K10000 3 Measured value PV S 2 Set the current process control value temperature data WX1 and WX2 within the following range KO to K10000 4 Output value MV S 3 The result of PID processing is stored Use the PWM output function to output it to the process KO to K10000 5 Output lower limit value S 4 KO to K9999 lt upper limit value 6 Output upper limit value S 5 K1 to K10000 gt lower limit value Specify the range of the output value MV The values specified for the range are output The limits should be as follows 0 x Output lower limit value lt Output upper limit value lt 10000 8 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 7 Proportional gain Kp S 6 Specify the coefficient used for PID processing The set value x 0 1 will be the actual proportional gain The setting range is K1 to K9999 0 1 to 999 9 Specify the range in increments of 0 1 When the auto tuning is selected for the specified
179. ite the program even if you want to Also if a passward is forcibly cleared the program is deleted When spesifying the passward note it in the spcifications or in another safe locaton in case it is forgotten at some point Battery Do not install the battery when it is not used There is a possibility of leak if the battery remains discharged Programming tools As of Apr 2004 Instruction used Function Type Restrictions restrictions GR Available Available from Ver 2 2 or higher 1 2 Windows software FPWIN GR Not available Not available Ver 1 Windows software conforms to IEC Pro Available Available from Ver 4 1 or higher 7 Ver 4 61131 3 NPST GR Ver 4 MS DOS software Not available Not available NPST GR Ver 3 AFP1113V2 Instructions and functions described AFP1114V2 Not available in 3 can not be used Use FPWIN GR or FPWIN Pro AFP1113 Handy 1114 Not available Not available programming unit AFP1111A AFP1112A AFP1111 Not available Not available AFP1112 Notes Precautions concerning programming tools 1 Customers who use FPWIN GR Ver 2 can upgrade the version from our HP free of charge Use Ver 2 3 or higher to set the COM port to MODBUS S RTU MODBUS S RTU is available from FP e main unit Ver 1 2 or higher 2 Customers who use FPWIN Pro Ver 4 can upgrade the version from our HP free of c
180. l instructions are not available 2 The instruction is available for FPO T32C and FPO C10 C14 C16 C32 CPU Ver 2 0 or later 11 109 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num ae Name Boolean Operand Description Steps F351 Floating FMIN 1 S2 D Searches the minimum value in the real number 8 P351 point type PFMIN data table between the area selected with S1 and data mini S2 and stores it in the D 1 D The address mum value relative to S1 is stored in D42 F352 Floating FMEAN 1 S2 D The total value and the mean value of the real 8 P352 point type PFMEAN number data from the area selected with S1 to data total and S2 are obtained The total value is stored in the mean values D 1 D and the mean value is stored in the D 3 D 2 F353 Floating FSORT 51 S2 53 The real number data from the area speciified by 8 P353 point type PFSORT S1 to S2 are stored in ascending order the data sort smallest word is first or descending order the largest word is first F354 Scaling of FSCAL 1 S2 D Scaling linearization on a real number data table 12 P354 real number PFSCAL is performed and the output Y to an input value data X is calculated Time series processing instruction F355 PID PID S PID processing is performed depending on the 4 processing control value mode and parameter specified b
181. mber data compare Start STF lt Floating point N A A A NA NA NA NA NA NA N A A A A type real Note Note Note Note Note number data compare Start STF lt Note These instructions can be used with FP X V1 10 or later FP gt 32k and FP2 FP2SH V2 0 or later z 2 z 8 z 2 z o 2 z S Note e A Available N A Not available 11 49 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Name Boolean Symbol Description Steps Floating ANF Connects a Form A normally open contact serially by 9 point type comparing two 32 bit data in the comparative condition real number S14 1 S1 S2 1 S2 data compare AND ANF lt gt Connects a Form A normally open contact serially by 9 FOSS comparing two 32 bit data in the comparative condition S1 1 S1 lt S2 1 S2 or S14 1 S1 gt S2 1 S2 ANF gt Connects a Form A normally open contact serially by 9 comparing two 32 bit data in the comparative condition _ 5152 1 paring S141 S1 gt S2 1 S2 ANF gt Connects a Form A normally open contact serially by 9 comparing two 32 bit data in the comparative condition F gt 51 52 L 51 1 51 gt 52 1 52 or S1 1 S1 S2 1 S2 ANF lt Connects a Form A normally open contact serially by 9 c
182. mparing two 32 bit data in the comparative condition 8141 51 lt 52 1 52 or S14 1 S1 gt S2 1 S2 AND AND gt rc 1 52 Te D gt S1 S2 z Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition 8141 51 gt 52 1 S2 Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition 8141 51 gt 52 1 S2 or S14 1 51 52 1 S2 AND Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition 8141 51 lt 52 1 S2 AND lt a oS es Connects a Form A normally open contact serially by comparing two 32 bit data in the comparative condition 8141 51 lt 52 1 S2 or S14 1 51 52 1 S2 11 44 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability Name FP1 FP M C14 C16 C24 C40 C56 C72 C16 C20 C32 gt FPO gt FPS gt 32 bit data compare AND AND gt FP e N A A A N A A gt FP3 gt FP2 gt FP2SH gt FP10SH 32 bit data A A A compare AND AND N A N A 32 bit data A A A compare AND AND N A N A 32 bit data A A A compare AND AND gt 32 bit data A A A compare AND AND
183. n Relay No Matsushita Name Description IEC R9000 Self diagnostic error Turns on when a self diagnostic error occurs 96MX0 900 0 flag The content of self diagnostic error is stored in DT90000 R9001 1 Not used R9002 2 Not used I R9003 Not used R9004 sMxo 9004 Not used i R9005 Backup battery error MX0 900 5 flag Turns on for an instant when a backup battery error occurs E uA non hold Backup battery error Turns on and keeps the on state when a backup battery error occurs Once a battery error has been MX0 900 12 i flag detected this is held even after recovery has been hold made It goes off if the power supply is turned off or if the system is initialized Turns on and keeps the on state shen an operation error R9007 Operation error flag occurs MX0 900 7 hold address where the error occurred is stored in DT9017 Indicates the first operation error which occurred Turns on for an instant when an operation error occurs R9008 Operation error flag address where the operation error occurred is stored MX0 900 8 non hold in DT9018 The contents change each time a new error occurs R9009 This is set if an overflow or underflow occurs in the 9 MX0 900 9 Carry flag calculation results and as a result of a shift system EC instruction being executed R900A gt Flag Turns on for an
184. n Operand Description Steps F277 Sort word SORT 51 52 593 The word data with sign from the area specified by 8 P277 data 16 bit PSORT S1 to S2 are sorted in ascending order the smallest word is first or descending order the largest word is first F278 Sort double DSORT 51 82 53 The double word data with sign from the area 8 P278 word data PDSORT specified b S1 ato S2 are sorted in ascending 32 bit order the smallest word is first or descending order the largest word is first F282 Scaling of SCAL 1 S2 D The toutptu value Y is found for the input value X 8 P282 16 bit data PSCAL by performing scaling for the given data table F283 Scaling of DSCAL 1 S2 D The toutptu value Y is found for the input value X 10 P283 32 bit data PDSCAL by performing scaling for the given data table Integer type non linear function instructions F285 Upper and LIMT 91 82 S8 When S1 gt S3 S1 D 10 P285 lower limit PLIMT D When S1 S3 S22D control When S1 or S3 lt or S2 53 0 16 bit data F286 Upper and DLIMT S1 82 S8 When S141 1 S31 S3 S1 1 51 16 P286 lower limit PDLIMT D D 1 D control When 9521 S2 lt S3 1 S3 8241 S2 32 bit data D 1 D When S141 S1 or S3 1 S3 or 8241 S2 5341 S3 5 D 1 D F287 Deadband BAND 91 82 S3 When S1 gt S3 53 510 10 P287 control PBAND D When S2 S3 S3 825D 16 bit data When S1 or S3 or 52 05D
185. n be used as the input contact switches X38 to X3F Available in the LOCK mode as well 5 Switching the power ON OFF or RUN PROG mode cancels the data changed using the front switches 6 Only the data displayed in the lower section can be changed with the operation switches 0 to 5 4 2 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 2 Instructions to control the display 4 2 1 F180 SCR Screen display instruction Number of steps 9 Screen display instructions in the N and S modes of FP e unit The FPWIN GR wizard facilitates the programming F F180 SCR DTO EVO SVO S1 S2 S3 S4 S1 Used to specify the registration screen S2 Used to specify the head of the screen display control data 3 words S3 Used to specify the data displayed in the upper section Numerical values are displayed only in 16 bit S4 Used to specify the data displayed in the lower section Numerical values are displayed only in 16 bit Example F180 SCR K0 DTO EVO SVO Registration of N mode 1 screen Control data DTO DT1 DT2 Upside display data EVO Downside display data SVO Available memory areas Can be specified N A Cannot be specified Unit Word Index WX WY WR SV EV DT IX IY K H moditisr Display mode and S1 No 0to 3 can be A A A A A A A A A A A specified Head address of the S2 area to spe
186. n the table Example 1 While in the incremental input mode and using the two channels CH 0 and CH 1 if CH 0 is being used at 8 kHz then CH 1 can be used up to 2 kHz Example 2 While in the 2 phase input mode and using the two channels CH 0 and CH 2 if CH 0 is being used at 1 kHz then CH 2 can be used up to 1 kHz The maximum output frequency when using the pulse output function will differ depending on the output contact number as shown in the table Example 1 When using either only YO or only Y1 the maximum output frequency is 10 kHz Example 2 When using the two contacts YO and Y1 the maximum output frequency is 5 kHz When using the high speed counter function and pulse output function specifications will differ depending on the conditions of use Example When using one pulse output contact with a maximum output frequency of 5 kHz the maximum counting speed of the high speed counter being used simultaneously is 5 kHz with the incremental mode and 1 kHz with the 2 phase mode 9 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 9 2 I O Allocation Allocation of FP e control unit Contact Description Note X0 External input External input 2 External input External input to X5 Used for thermocouple input type X4 External input X6 X7 Not used Thermocouple input type X5 External input X6 External inp
187. nnection when the remote I O is started and the remote I O update timing 7 MEWNET WO MEWNET W P PLC link settings System registers 40 to 47 50 to 55 57 These settings are for using link relays and link registers for MEWNET WO MEWNET W P PC PLC link communication Note The default value setting is no PC PLC link communication 8 MEWNET H PC PLC link settings System register 49 Set the data size to be processed during one scan in the MEWNET H PC PLO link communication 9 Input settings System registers 400 to 406 When using the high speed counter function pulse catch function or interrupt function set the operation mode and the input number to be used for the function 11 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 10 Input time constant settings FP1 FP M System registers 404 to 407 Changing the input signal width to be loaded enables to prevent the malfunctions caused by chattering or noises 11 Number of temperature input averaging process settings System register 409 The number of averaging times can be set in order to even out the variation in the input thermocouple values For normal use it set the number of times to t least twenty For default value 0 the number of average processing times is 20 12 Tool and COM ports communication settings System registers 410 to 421 Set these registers when the Tool port and COM1 and COM
188. not solder the wires to connect them The solder may break due to vibration After wiring make sure stress is not applied to the wire In the terminal block socket construction if the wire closes upon counter clockwise rotation the connection is faulty Disconnect the wire check the terminal hole and then re connect the wire Clockwise Counter clockwise 3 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 3 Power Supply Wiring 3 3 1 Power supply wiring Power supply wire To minimize adverse effects from noise twist the wires of the power supply cable Power supply type To protect the system against erroneous voltage from the power supply line use an insulated power supply with an internal protective circuit The regulator on the FP e is a non insulated type When using a power supply device without an internal protective circuit male sure power is supplied to the unit through a protective element such as a fuse Power supply voltage Rated voltage 24 V DC Operating voltage range 21 6 V DC to 26 4V DC Wiring system Isolate the wiring systems to the control unit input output devices and mechanical power devises Circuit breaker vi t Mechanical o 6 t a power device device i Control unit FP e Insulated DC power supply Power
189. nts as one word 16 bits of data Code for specifying 16 internal Internal relay 9 6MWO O _ See Note 2 63 words WRO WR62 9 MWO 62 ee as one word 16 bits o Data memory used in a program Data register 96MWB 0 i VOS amp See Note 2 1660 words DTO DT1659 MW5 1659 handled in 16 bit units one aa s Data memory for storing a target gt Timer counter _ MW3 0 value of a time and an initial value set value area SVE Ou TAS MW3 143 of a counter Stores by E time counter number dimerounies Data memory for storing the _ 4 elapsed value during operation of a 2 area be Words EVP SEYIdS 96 MWA 143 timer counter Stores by time counter number Data memory for storing specific S z Special data register 112 words D19000 X MAREM data Various settings and error DT9111 MW5 91 11 codes are stored MWE O Used as an address of memory index register 2 woras Ld MWE 1 area and constants modifier 9 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Number of Memory area available for use kem points Matsushita IEC Code for specifying 32 external CS relay ET DWXO DWX11 ID0 ID11 input points as a double word 32 bits of data Code for specifying 32 external External output r
190. o OFF 50 us orless For YO and Y1 1 ms or less For Y2 Y8 and Y4 External power supply in Voltage Sherrer TAPA Eo VO Yi Kee inii in For driving internal circuit Current 3 mA point For Y2 Y3 and Y4 Surge absorber Operation indicator Zener diode LCD display I O monitor mode Internal circuit diagram R oH External power supply 21 6 to 26 4V DC a NPN Yn gr power supply 4 75 to 26 4V DC noe Grounding for external power supply and load power supply 3 8 2 Relay output specifications Y5 Item Description Number of output 1 point Output type Normally open 1 Form A 2A250 V AC 2A 30 V DC 1point common Rated control capacity Output points per common i _OFFtoON Approx 10mMs 0 0 Fiesponse time ON to OFF Approx 8 ms ife ti Mechanical ___ Min 20 000 000 operations 1 1 ite time Electrical Min 100 000 operations resistive load 9 2 Surge absorber None Operation indicator Note1 Resistance load Note2 Open Close frequency 20 times min at the rated control capacity LCD display I O monitor mode Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 4 Display Front Operation Switch Specifications Display section specifications Item Description 5 digits with a decimal point Minus sign can al
191. omparing SCMP S1 S2 These instructions compare two specified character 10 P257 character strings and output the judgment results to a special strings internal relay F258 Character SADD S1 S2 D These instructions couple one character string with 12 P258 string another coupling F259 Number of LEN S D These instructions determine the number of 6 P259 characters in characters in a character string a character string F260 Search for SSRC S1 S2 D The specified character is searched in a character 10 P260 character string string F261 Retrieving RIGHT S1 S2 D These instructions retrieve a specified number of 8 P261 data from characters from the right side of the character character string strings right side 11 92 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 1 FP M 1 Name E 3 5 o 5 A x C14 C24 C56 6 C20 x t amp amp ci cao C72 co amp amp tik F235 N A A A N A N A N A N A N A N A N A A A A P235 F236 N A A A N A N A N A N A N A N A N A A A A P236 F237 N A A A N A N A N A N A N A N A N A A A A P237 F238 N A A A N A N A N A N A N A N A N A A A A P238 F240 N A A A N A N A N A N A N A N A N A A A A P240 F241 N A A A N A N A N A N A N A N A N A A A A P241 F250 N A A A N A
192. omparing two 32 bit data in the comparative condition F lt 51 52 lt x S1 1 S1 lt S2 1 S2 Connects a Form A normally open contact serially by 9 comparing two 32 bit data in the comparative condition F 51 52 L L S1 1 51 lt 52 1 52 or S1 1 S1 S2 1 S2 11 50 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 FP M C14 C24 C56 C16 C20 C16 C40 C72 C32 Name FPO FP3 gt FP2SH gt FP10SH gt gt FP X FP e gt FP2 Floating N A NA NA NA NA NA NA N A point type real number data compare AND ANF z S 2 z 8 z z o 5 3 z S Floating N A A A N A N A N A N A N A N A N A A A A Note Note Note Note Note point type real number data compare AND lt gt Floating N A A A N A N A N A N A N A N A N A A A A Note Note Note Note Note point type real number data compare AND ANF gt Floating N A A A N A N A N A N A N A N A N A A A A Note Note Note Note Note point type real number data compare AND ANF gt Floating N A A A N A N A N A N A N A N A N A A A A t Note Note Note Note Note point type real number data compare AND ANF Floating N A A A N A N A N A N A N A N A N A A A A Note Note Note Note Note point type r
193. or in the areas inthe 7 P96 data search PSRC range S2 to S3 and the result is stored in DT9037 and DT9038 for FPO FP e FP1 FP M FP3 0790037 0790038 for FPO 2 FP2 FP2SH FP10SH F97 32 bit table DSRC S1 S2 S3 The data of S1 1 S1 is searched for in the 32 bit 11 P97 data search PDSRC data designated by S3 beginning from S2 and the result if stored in DT90037 and DT90038 Data shift instructions F98 Data table CMPR D1 D2 D3 Transfer D2 to D3 Any parts of the data 7 P98 shift out and PCMPR between D1 and D2 that are 0 are compressed compress and shifted in order toward D2 11 70 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability PN FP1 1 FP M 1 E t s o 2 C14 C24 C56 C16 C20 2 N z uL uL uL uL C16 C40 C72 C32 uL uL uL 88 88 89 89 F90 A A A A A A A A A A A A A P90 F91 A A A A A A A A A A A A A P91 F92 A A A A A A A A A A A A A P92 F93 A A A A A A A A A A A A A P93 F94 A A A A A A A A A A A A A P94 F95 A A A A N A A A N A A A A A A P95 F96 A A A A A A A A A A A A A P96 F97 N A A A N A N A N A N A NA NA N A A A A P97 Data shift instructions F98 N A A A N A N A N A N
194. or thermocouple input is performed every 250 ms The conversion data is updated on the internal data register after the scan is completed 3 The internal circuit and thermocouple input circuit are not insulated Therefore use the nongrounding type thermocouples and sheath tubes C Note To prevent the influence of noise use the shielded thermocouples and compensating lead wires after grounding them When the shielding types are not used thermocouples and compensating lead wires should be used less than 10 m When the wire of the thermocouple is extended be sure to use compensating lead wires according to the thermocouple type It takes about 2 seconds until the input processing is completed after the power is supplied Therefore the input data is necessary to be valid after the temperature input completion flags X4E CHO and X4F CH1 turn ON After that the temperature input completion flags turn on for only one scan at every time that the temperature conversion process has been completed every 250ms approx 1 to 50 times Average can be set using the system register 409 The initial setting is 0 Average 20 times Set the value to 20 or more to prevent the fluctuation of the thermocouple input value For accurate temperature measurement we recommend to warm up the unit for 30 minutes after the power is supplied Connecting disconnecting the thermocouple input terminal block while the thermocouple unit is ON
195. ow in order to prevent the generation of heat 3 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation space Leave at least 50 mm of space between the wiring ducts of the unit and other devices to allow heat radiation and unit replacement Maintain 100 mm or more space between the unit and other devices in order to allow room for programming tool connections and wiring or to avoid radiated noise and heat from other devices 100 mm or more o gt o lt 3 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 1 2 Mounting and Removing the Unit Mounting the unit Insert the unit into the mounting panel opening from its front and mount the mounting frame from the unit s rear all the way not to have any space with the mounting panel In addition secure the mounting frame using screws Mounting panel thickness 1 to 5 mm Mounting frame Rubber gasket ATA4811 ATC18002 Screw attached with i the mounting frame Screws 2 places lt Press in Precautions for mounting The front of the unit is waterproof but do not forget to fix the mounting frame using screws to make coherent a unit rubber gasket and panel front sufficiently Check the both screws are tightened to the same extent and are stable Tightening too much might remove the mounting fr
196. perand Description Steps Basic function instruction F137 Auxiliary STMR S D Turn on the specified output and R900D after 0 01 5 timer 16 bit s x set value Special instructions F138 Hours min HMSS S D Converts the hour minute and second data of 5 P138 utes and sec PHMSS S 1 S to seconds data and the converted data is onds data to stored in D 1 D seconds data F139 Seconds data SHMS S D Converts the seconds data of S 1 S to hour 5 P139 to hours PSHMS minute and second data and the converted data is minutes and stored in D 1 D seconds data F140 Carry flag STC Turns on the carry flag R9009 1 P140 R9009 set PSTC F141 Carry flag CLC Turns off the carry flag R9009 1 P141 R9009 reset PCLC 11 78 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability 1 1 FP M 1 I Name E E t 5 o m g c24 cs6 c 020 5 t amp amp c16 C40 C72 co amp amp tik Basic function instruction F137 A A A A N A N A A N A A A A A A Special instructions F138 A A A A N A A A N A A A A A A P138 2 F139 A A A A N A A A N A A A A A A P139 2 F140 A A A A N A A A N A A A A A A P140 F141 A A A A N A A A N A A A A A A P141 MB Note e A Available N A Not available 1 For the FPO FPX F
197. processing is used in the system 8 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ner Note Precautions when executing auto tuning When Execute auto tuning is specified using the parameter table control mode S attention should be paid to the following points Before the auto tuning is executed for the first time confirm the range of the set values for S to S 4 30 After the auto tuning has been completed the control mode S area is automatically rewritten from H8000 H8003 to H0 H3 Make sure the mode is not rewritten again in the program After the auto tuning has been completed the optimum values are stored for the proportional gain Kp the integral time Ti and derivative time Td Before executing the auto tuning however the appropriate values e g the lower limit value within the specified setting range must be set After the auto tuning has been completed the optimum values are stored for the proportional gain Kp the integral time Ti and derivative time Td Be careful that the stored values are not inadvertently rewritten In the auto tuning the optimum values for Kp Ti and Td are calculated for the set value SP by checking the fluctuations of the measured values PV when the output value MV is the upper limit and lower limit During this process the set value SP can exceed the measured value PV The output value MV
198. r RS485 communication Use the transmission cables shown below for the FP e RS485 communication system Conductor Insulator Cable Cable Size poena Material Thickness Diameter at 20 C 0 5 mm HITACHI Twist pair Max Max Approx 2 AWG20 Polyethylene KPEV S0 5 x 1P with shield OPTHOIS 33 4 O km 0 5 mm 7 8 mm Belden Inc 9207 0 75 mm 2 Max Max Approx VCTF0 75 mm x 2C VCTF AWG18 PVC armors 25 1 O km 0 6 mm 6 6 mm JIS Cable Section 1 Use shielded type twist cables Shield 2 Use only one type of the transmission cables Twist pair Jacket Do not mix different types of the cables ith 3 Use twist pair cables under a bad noise environment wi Conductor Insulator i shield 4 When connecting two cables to the and terminals of the COM port RS485 use the above Jacket cables of which conductor cross section is 0 5 to 0 75 mm and the cross sections of two cables should be VCTF Conductor Insulator the same RS485 wiring and terminal station setting 1 For the FP e unit at RS485 terminal station wire the transmission line terminal and E terminal using a short circuit 2 For RS485 transmission line three or more pairs of cables should not be connected to one station 3 When using shielded cables for RS485 transmission line connect one end of the shielded cable to the ground Provide an exclusive ground for each
199. r higher Cancellation Yes 1 No 0 Y39 Not used Y3A Not used Y3B Not used Y3C Not used Y3D Not used Y3E Not used Y3F Not used 9 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 9 3 Relays memory Areas and Constants Number of Memory area available for use tum points Matsushita IEC aucun External input relay 9e1X0 0 Turns on or off based on external See Note 3 208 0 12 1X12 15 input External output relay i QX0 0 See Note 3 208 Y0 Y12F QX12 15 Outputs on or off state externally Internal relay 96MXO 0 Turns on or off only within a 1008 R0 R62F See Note 2 MX0 62 15 program gt Turns on when the timer reaches amp Timer 100 TO T99 1 99 the specified time 2 See Notes 1 and 2 C100 C143 Corresponds to the timer number 2 143 2 100 Counter 3 C100 Ci43 1437 on When the counter See Notes 1 and 2 TO T99 MX1 0 MX1 99 Corresponds to the counter number ra MX0 900 0 Turns on or off based on specific Special internal relay 1 64 R9000 R903F MX0 903 445 conditions Used as a flag Code for specifying 16 external E relay 13 words WX0 WX12 input points as one word 16 bits of data Code for specifying 16 external 9 relay 13 words WYO WY12 AWG uus poi
200. r of characters in a character 12 P265 character string are rewritten starting from a specified strings position in the character string Integer type data processing instructions F270 Maximum MAX 51 S2 D Searches the maximum value in the word data 8 P270 value word PMAX table between the S1 and S2 and stores it in data 16 bit the D The address relative to S1 is stored in Da F271 Maximum DMAX 51 S2 D Searches for the maximum value in the double 8 P271 value double PDMAX word data table between the area selected with word data S1 and S2 and stores it in the D The address 32 bit relative to S1 is stored in D 2 F272 Minimum MIN 51 S2 D Searches for the minimum value in the word data 8 P272 value word PMIN table between the area selected with S1 and S2 data 16 bit and stores it in the D The address relative to S1 is stored in D 1 F273 Minimum DMIN 51 S2 D Searches for the minimum value in the double word 8 P273 value double PDMIN data table between the area selected with S1 and word data S2 and stores it in the D The address relative 32 bit to S1 is stored in D 2 F275 Total and MEAN 1 S2 D The total value and the mean value of the word 8 P275 mean values PMEAN data with sign from the area selected with S1 to word data S2 are obtained and stored in the D 16 bit F276 Total and DMEAN 51 S2 D The total value and the mean value of the doubl
201. ror same error occurs after this please contact your dealer Multi CPU 1 O regis tration Conti Abnormality was detected when the multi E53 CPU system ws used A A CPU2 nues Please contact your dealer only The voltage of the backup battery for the IC memory IC memory card lowered The BATT LED card back Conti does not turn on E54 up battery nues Charge or replace the backup battry of IC error memory card The contents of the IC memory card cannot be guaranteed The voltage of the backup battery for IC IC memory memory card lowers The BATT LED does not turn on E55 Pack GA Charge or replace the backup battery of A A up battery inues memory card error The contents of the IC memory card cannot be guaranteed Incompat The IC memory card installed is not E56 ible IC Cont compatible memory inues Replace the IC memory card compatible card error with FP2SH FP10SH MEWNET W2 No unit for The MEWNET W2 link unit is not E57 the Conti installed in the slot specified using the ALA configu nues configuration data ration Either install a unit in the specified slot or change the parameter A Available 11 124 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error Opera z d Name tion Description and steps
202. s the data displayed The changed data blinks Pressing the switch 1 2 SET for about 1 second stops blinking At this point data change completes Notes 1 Press the operation switch 5 for about one second when the data display is blinking to cancel the data under change The data change can also be cancelled by turning Y38 ON This is available for Ver 1 1 or higher 2 If you try to change the data to the one which is out of the specified range the data is displayed in red only when the 1 2 SET switch is pressed and blinking does not stop 3 When the power ON OFF or RUN PROG mode switching is performed the data under change will be cancelled 6 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 2 3 Changing the unit No of COM port The unit No specified in the system register can be changed by the front switch for Ver 1 2 or higher 1 Displaying the unit No Press the switch 4 to display the unit No 2 Switching to the unit No change mode When the switch 5 is pressed for about 1 second the PV display turns off and then the SV blinks While the SV is blinking data can be changed Note When the switch 5 is pressed for about 1 second again the SV display turns off and the PV display blinks While the PV is displayed the device type can be specified 3 Changing the unit No Pressing the switch 0 and
203. so be used 7 segment color selectable display Green red or orange PV SV Green red or orange F Chms Green 4 modes Green N Normal mode Simple characters data display data setting data input switch S Switch mode Simple characters data setting PLC external Display mode input switch R Register mode Internal data timer counter value reading and writing modes monitor mode I O status display PLC external input switch Data display Mark display Screen No E A Green Status display LOCK RUN and PROG Green ERR ALARM Red 8 points For mode switching 1 point Switch input For screen switching 1 point For data setting or external input 6 points Refer to the input address below for external input Negative backlight LCD Display Colors in the numerical section can be changed green red or orange 7 segment 6 7 mm LOCK Size of the PV SV 1 6 mm ERR 1 4 mm characters NSRI 1 7 mm ALARM F Chms 1 6mm Note Numerical values are displayed only in 16 bit The data can be displayed in a bit decimal or hexadecimal system Front operation switch External input address When the front operation switch is used for external input use the allocated addresses as shown below X30 to X37 S and modes X38 to X3F All modes X34 X32 X30 X3C X3A X38 X35 X33 X31 xap X3B X39 Example When 0 is pressed during the S mode
204. splay control data DTO H23 C PV SV display DT1 H6001 Signed Dec 5 digits 2 decimal place display Orange DT2 H2001 Signed Dec 5 digits 2 decimal place display Green Upper display data DT202 Measured temperature Lower display data DT201 Set temperature 2 PID parameter setting sample program Sample program 25 PID data table settings R9013 DT200 Control code H0 Reverse operation PI D mode H FE ro uv HO gt DT 200 Control code DT201 Set temperature 55 C 550 0 1 C ns SEN upentimpedtue Sp Use the same unit as the one for the current temperature 36 FE FO MY zs WEY gt DT 202 Current temperature PO DT202 Current temperature Reading from WX1 unit 0 1 C 42 FE IFO uv amp DT 203 PID output value MV DT203 PID processing output value automatically calculated r FO MY x KO DT 204 PID output lower limit DT204 PID output lower limit value Normally 0 96 F FO MY gt K 10000 DT 205 PID output upper limit DT205 PID output upper limit value Normally 100 00 L FO MV DT 1652 DT 208 Proportional eain DT206 Proportional gain These are automatically selected in the auto tunin t FO MY DT 1653 DT 207 Integral time TD DT207 Integral time process d F0 MY DT 1654 DT 208 Derivative time Td DT208 Derivative time Write them in the program FO MV
205. struction for FPO FP e F166 High speed HC1S n S Yn Turns output Yn on when the elapsed value of the 11 counter built in high speed counter reaches the target value output set of 5 1 8 with channel specification F167 High speed HC1R n S Yn Turns output Yn off when the elapsed value of the 11 counter built in high speed counter reaches the target value output reset of S41 S with channel specification F168 Positioning SPD1 S n Outputs a positioning pulse from the specified 5 control with output YO or Y1 according to the contents of the channel data table beginning at S specification F169 Pulse output PLS S n Outputs a pulse from the specified output YO or 5 with channel Y1 according to the contents of the data table specification beginning at S F170 PWM output PWM S n Performs PWM output from the specified outptu 5 with channel YO or Y1 according to the contents of the data specification table beginning at S 11 86 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 1 FP M 1 Name E 3 5 o zd x C14 C24 C56 C20 En t amp c ca C72 co amp amp amp High speed counter Pulse output instruction for FPO FP e F166 A N A N A A N A N A N A N A N A N A N A N A N A F167 A N A N A A N A N
206. struction value can be read and written by executing the FO MV instruction The divided remainder 16 bit is stored in DT9015 DT9015 when the division instruction F32 96 A A MW5 9015 A sa or F52 B instruction is executed The divided remainder 32 bit is stored in DT9015 instruction and DT9016 when the division instruction DT9016 F33 D or F53 DB is executed The value MW5 9016 can be read and written by executing the FO MV instruction After commencing operation the address DT9017 Operation error where the first operation error occurred is MW5 9017 address hold type stored Monitor the address using decimal display The address where an operation error Operation error occurred is stored Each time an error occurs DT9018 address non hold the new address overwrites the previous 96MW5 9018 type address At the beginning of a scan the A N A address is 0 Monitor the address using decimal display The data stored here is increased by one DT9019 2 5 ms ring counter 9019 Note Difference between the values of the two points absolute value x 2 5 ms Elapsed time between the two points 11 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e A Available N A Not available Register Descriptions Dead ME Matsushita ing ing IEC
207. supply sequence The power supply sequence should be set so that power to the FP e is tuned off before the input output power turns off If the input output power supply turns off before the power to the FP e turns off the FP e will detect the input fluctuations and may start an unscheduled sequential operation 3 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 3 2 Grounding Grounding to prevent noise Under normal conditions the inherent noise resistance is sufficient However in situations of excessive noise ground the instrument to increase noise suppression Use an exclusive ground For grounding purpose use wiring with a minimum of 2 mm The grounding connection should have a resistance of less than100 Q The point of grounding should be as close to the FP e unit as possible The ground wire should be as short as possible If two devices share a single ground point it may produce an adverse effect Be sure to use an exclusive ground for each device Q Correct gt Incorrect Ground Device such as FP e Inverter ae ae Device such as Inverter FP e andi Note Depending on the surroundings in which the FP e unit is used grounding may cause problems Example The power supply line of the FP e unit is connected to the function earth through a varistor If there is an irregular potential between the power supply line and
208. t Email info ctiautomation net FP e Relay No Matsushita Name Description IEC R9020 RUN mode fla Turns off while the mode selector is set to PROG MX0 902 0 g Turns on while the mode selector is set to RUN R9021 021 Not used I Not used MX0 902 2 R9023 MX0 9023 Not used i R9024 MX0 9024 Not used 1 R9025 MX0 9025 Not used I R9026 Message fla Turns on while the F149 MSG instruction is executed MX0 902 6 9 9 R9027 MX0 902 7 Not used i R9028 MX0 9028 NOt used I R9029 Turns on during forced on off operation for input output Forcing flag MX0 902 9 relay timer counter contacts R902A Turns on while the external interrupt trigger is enabled by MX0 902 10 Interrupt enable flag the ICTL instruction R9028 Interrupt error fla Turns on when an interrupt error occurs MX0 902 11 9 P Not used MX0 902 12 39029 Not used MX0 902 13 R902E Not used 902 14 Dd Not used MX0 902 15 11 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FP e Relay No Matsushita Name Description IEC R9030 Not used MX0 903 0 R9031 1 Not used 9032 Not used MX0 903 2 R9033 Print instruction Off Printing is not executed MX0 903 3 execution flag On E
209. t be changed even if the front operation switch to 5 is pressed 5 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 5 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Chapter 6 Data Display and Settings in R Register Mode Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 1 Display and operation in R Register mode Device type DT WR SV or EV in the memory areas displayed in green Specified device type data 16 bit data in the decimal system is displayed in green Used to change the device type and descritpion When the device type DT WR SV or EV in the memory area is specified using the front operation switch the specified device type data is displayed When PV blinks the device type in the memory area can be specified The device No can be specified using the switches 0 to 3 The device type can be switched using the switch in the following order DT WR SV EV Note When specifying the No which is out of the designated range the display color in the upper section switches from green to red and the display in the lower section turns off 2 The specified device data can be changed using the front switch When the switch 5 is pressed for about 1 second SV blinks In this status the data
210. t scan after operation RUN has MX0 901 3 relay been started and goes off for the second and subsequent scans Goes off for only the first scan after operation RUN has 29019 initial ott type pulse been started and goes on for the second and subsequent 901 4 relay scans R9015 Step ladder initial Turns on for only the first scan of a process after the boot at MX0 901 5 pulse relay on type the step ladder control R9016 901 6 Not used I R9017 1 Notused R9018 0 01 s clock pulse Repeats on off operations in 0 01 s d LL le d MX0 901 8 relay cycles 0015 R9019 0 02 s clock pulse Repeats on off operations in 0 02 s a L DO EN k MX0 901 9 relay cycles 0 02 R901A Repeats on off operations in 0 1 s M 0 50110 0 1 s clock pulse relay cycles ar R901B o2 dock buise rela Repeats on off operations in 0 2 s MX0 901 11 p y cycles R901C d scelotk pulse rel Repeats on off operations in 1 s A Wed MX0 901 12 cycles ae R901D 5 loq pulsa rela Repeats on off operations in 2 s oul L 8 L MX0 901 13 p y cycles Is R901E 1 min clock pulse Repeats on off operations in 1 min zu Wax elt k MX0 901 14 relay cycles imi R901F MX0 901 15 Not used 11 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation ne
211. tact serially by 5 O99 comparing two 16 bit data in the comparative condition S1 lt S2 or S12 S2 AN Connects a Form A normally open contact serially by 5 comparing two 16 bit data in the comparative condition _ 55 lt P 9 S1 gt S2 AN gt Connects a Form A normally open contact serially by 5 pss comparing two 16 bit data in the comparative condition S1 gt S2 or S1 82 AN lt Connects a Form A normally open contact serially by 5 comparing two 16 bit data in the comparative condition csse lt parng p 1 lt S2 AN lt Connects a Form A normally open contact serially by 5 C699 comparing two 16 bit data in the comparative condition 81 S2 or S1 S2 11 38 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability Name FP1 FP M C14 C16 C24 C40 C56 C72 C16 C20 C32 gt FPO gt FPS gt 16 bit data compare AND AN gt FP e N A A A N A A gt FP3 gt FP2 gt FP2SH gt FP10SH 16 bit data A A A compare AND 16 bit data A A A compare AND AN N A N A 16 bit data A A A compare AND AN gt 16 bit data A A A compare AND AN lt N A N A N A N A 16 bit data A A A compare AND AN N A N A Not
212. tected try to operate with another memory unit FP2 FP2SH FP10SH and FP3 There may be a problem with the installed ROM ROM is not installed ROM contens are damaged Program size stored on the ROM is larger than the capacity of the ROM gt Check the contents of the ROM Unit Units installed exceed the I E27 installation Stops limitations i e 4 or more link units AlAILAIA error Turn off the power and re configure units referring to the hardware manual System Probably an abnormality in the system 5 register E28 register Stops Check the system register setting or error mono initialize the system registers A Available 11 118 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Error Opera i r Name tion Description and steps to take G TIV code status e Zla 012 C Configu ration A parameter error was detected in the E29 Stops MEWNET W2 configuration area Set AJA parameter a correct parameter error Interrupt Probably a hardware abnormality E30 error 0 Stops gt Please contact your dealer A An interrupt occurred without an Interrupt interrupt request A hardware problem E31 Stops or error due to noise is possible AJAJAJA error 1 Turn off the power and check the noise conditions There is no
213. tor lock current or a coil shorting in an electromagnetic device a protective element such as a fuse should be attached externally 3 17 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 3 7 Memory backup battery 3 7 1 Installation of memory backup battery For FP e unit with a calendar timer function Although FP e units with a calendar timer have a built in lithium battery a lithium battery connector is not connected to an FP e unit connector Follow the procedure as shown below to connect them 1 Open the battery cover on the top of the FP e unit 2 Connect the lithium battery connector to the FP e unit connector 3 Place a lithium battery in the battery holder in the FP e unit 4 Close the battery cover Connector Lithium battery FP e unit Battery holder connector Note A calendar timer is available only when a battery is installed Install a new battery within a minute after removing the old battery 3 7 2 System register setting For FP e unit with a calendar timer function Setting the battery error alarm In the system register default settings No 4 Alarm Battery Error is set to OFF When using the battery Set system register No 4 of the control unit so that the battery error alarm is turned on PLC Configuration setting dialog box Setting procedure using FPWIN GR Intenupt Input Temperature input COM Pot 1 S
214. trol the display 4 2 1 F180 SCR Screen display Number of steps 9 4 2 2 F180 SCR instruction FPWIN GR Wizard 4 2 3 F181 DSP Screen change instruction Number of steps 3 4 3 N mode sample progran l l U u u u J 4 10 4 4 Display screen and lock with the program J J 4 11 5 Data Display and Settings in S Switch Mode 5 1 5 1 Display and operation in S Switch mode 5 2 5 2 S mode sample program J u u uu u u nn ann 5 3 6 Data Display and Settings in R Register Mode 6 1 6 1 Display and operation in R Register mode J 6 2 6 2 Operation R Register mode J u u u u 6 3 6 2 1 Specifying the device type U enne tenens 6 3 6 2 2 Changing the data uuu e gae vao Re e een dar gae du uc 6 4 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 6 2 3 Chang
215. ts 010 Bit 011 ASCII code of five characters 100 7 segment Data 0 Displayed 1 Not displayed 0 Displayed 1 Not displayed 0 Not displayed 1 Displayed 101 Undefined 101 and later Undefined 110 Undefined Error occurs when the undefined data is 111 Undefined specified 4 4 4 Reference ASCII code of five characters and 7 segment Data See the following page Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 word High byte Display control Upper section Digit delete L 1 digit 2 digit 3 digit 0 Displayed 4 digit 1 Not displayed 5h digit Color 00 Undefined Displayed in green when defined Color 01 Green 10 Red 11 Orange Zero 0 Available suppression 1 Not available All digits displayed When a value with a decimal point is to be displayed in the Signed Dec 5 digits mode the value s before the decimal point should be displayed 3 word Low byte Display control Lower section Same as the low byte display control data for 2 word 3 word High byte Display control Lower section Same as the high byte display contro data for 2 d word 4 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Examples of control register 1 word 0000 0000 1000 001 1 H83 T T T Upper Lower section SV PV display 2 word 010
216. ty zx FP1 1 FP M 1 Name E t E m X Ct4 c24 c56 C 020 5 t amp cao C72 c2 amp amp amp amp Data conversion instructions F70 A A A A N A A A N A A A A A A P70 F71 A A A A N A A A N A A A A A A P71 F72 A A A A N A A A N A A A A A A P72 F73 A A A A N A A A N A A A A A A P73 F74 A A A A N A A A N A A A A A A P74 F75 A A A A N A A A N A A A A A A P75 F76 A A A A N A A A N A A A A A A P76 F77 A A A A N A A A N A A A A A A P77 ae Note e A Available N A Not available 1 For the FPO FPX FP X FP e FP1 FP M the P type high level instructions are not available 11 67 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num ae Name Boolean Operand Description Steps F78 ASCII code DABI 1 52 D Converts the ASCII code specified by S1 and 11 P78 32 bit PDABI S2 to 32 bits of binary data and stores it in D 1 binary data D F80 16 bit binary BCD S D Converts the 16 bits of binary data specified by S 5 P80 data gt PBCD to four digits of BCD data and stores it in D 4 digit BCD Example K100 H100 data F81 4 digit BCD BIN S D Converts the four digits of BCD data specified by 5 P81 data 16 bit PBIN S to 16 bits of binary data and stores it in D binary data Example H100 K100 F82 32 bit binary DBCD S D Converts the 32 bits
217. uL uL uL uL C16 C40 C72 C32 uL uL uL uL Screen display instructions F180 N A N A N A A N A NA NA NA NA NA NA N A N A F181 N A N A N A A N A NA NA NA NA NA NA NA N A Basic function instruction F183 A A A A N A NA NA NA N A N A A A A Data transfer instructions F190 N A A A N A N A NA NA NA NA N A A A A P190 F191 N A A A N A NA NA NA NA N A A A A P191 Logic operation instructions F215 N A A A N A NA NA NA NA NA N A A A A P215 F216 N A A A N A N A NA N A NA N A N A A A A P216 F217 N A A A N A N A NA NA NA NA N A A A A P217 F218 N A A A N A NA NA N A NA NA N A A A A P218 F219 N A A A N A N A NA NA NA NA N A A A A P219 Data conversion instructions F230 N A A A N A NA NA NA NA N A N A A A N A P230 3 2 2 F231 N A A A N A NA NA NA NA N A A A N A P231 3 2 2 Note e A Available N A Not available 1 For the FPO FP FP X and FP e the P type high level instructions are not available 2 The instruction is available for FP2 FP2SH CPU Ver 1 5 or later 3 The instruction is available for FP gt 32k 11 91 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Num
218. uipped input contact such as LED equipped reed reed switch switch make sure that the ON voltage applied to the FP e input terminal is greater than 19 2V DC In particular take care when connecting a number of switches in series 3 10 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Precaution when using two wire type sensor er When the input of FP e does not turn off terminal because of leakage current from the two wire type sensors e g photoelectric sensor and proximity sensor the use of a bleeder resistor is recommended as shown in the diagram on the left The formula below is based on an input impedance of 5 6 kO The input impedance varies depending on the input terminal number Two wire type sensor 5 S s 5 Sensor s leakage current mA R Resistance of the bleeder resistor k The OFF voltage of the input is 2 4V Determine the value of bleeder resistor R so that the voltage between the COM terminal and the input terminal will be less than 2 4V 56R lt 13 44 X 5 04 R 5 2 4 R p6 24 kQ The wattage W of the resistor is Power supply voltage R Normally use a value that is 3 to 5 times determined for the value of W Precautions when using LED equipped limit switch If the input of FP e does not turn off LED equipped because of the leakage current from limit switch the LED equipped limit switch the
219. ut X7 External input X8 i Not used XF X10 CH 0 Temperature data WX1 Used only for thermocouple input type X1F X20 i CH 1 Temperature data WX2 Used only for thermocouple input type X2F X30 Front switch input 0 switch X31 Front switch input 1 switch X32 Front switch input 2 switch X33 Front switch input 3 switch Available when the mode is set to S or mode X34 Front switch input 4 switch Not available when the mode is set to LOCK X35 Front switch input 5 switch X36 Front switch input 1 2 SET switch Note X30 to X3F do not turn ON in the 1 scan X37 Front switch input MODE switch ning after the mode is set to RUN X38 Front switch input 0 switch X39 Front switch input 1 switch X3A Front switch input 2 switch Available in all modes X3B Front switch input 3 switch Available even when the mode is set to LOCK X3C Front switch input 4 switch X3D Front switch input 5 switch st X3E Front switch input 1 2 8 switch ucc ON in the T scan X3F Front switch input MODE switch X40 Data setting error Out of the specified 16 bit X41 Determination of N mode 1 screen data X42 Determination of N mode 2 screen data When the data change starts 0 X43 Determination of R mode 1 screen data When the data is determined 1 X44 Determination of R mode 2 screen data X45 Not used X46 Not used X47 Not used X48 Not used X4
220. ve condition S14 1 51 lt 52 1 S2 or S14 1 S1 2 S2 1 S2 11 52 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability FP1 FP M C14 C24 C56 C16 C20 C16 C40 C72 C32 N A A A N A A Name gt FP2SH gt 105 gt FPO gt gt gt FP e gt FP3 gt FP2 Floating point type real number data compare OR ORF Floating A A A A N A A A N A A A A A A point type real number data compare OR ORF lt gt Floating A A A A N A A A N A A A A A A point type real number data compare OR ORF gt Floating A A A A N A A A N A A A A A A point type real number data compare OR ORF gt Floating A A A A N A A A N A A A A A A point type real number data compare OR ORF lt Floating A A A A N A A A N A A A A A A point type real number data compare OR ORF lt Note These instructions can be used with FP X V1 10 or later FP 32k and FP2 FP2SH V2 0 or later cS Note e A Available N A Not available 11 53 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 11 3 Table of High level Instructions The high level instructions are expressed by the prefixes F or P with numbers For most of the high level instructions F and P types are
221. will lower accuracy temporarily In that case it is recommended to warm up the unit for at least 15 minutes A rapid temperature change in the thermocouple unit might change the temperature data temporarily Prevent a direct air wind from the cooling fan built in the control panel etc The direct air wind to the thermocouple unit will lower accuracy Example of Input temperature and internal data processing Input temperature Internal data WX1 and WX2 90 0 C 22 0 F K 300 K 220 25 0 C 77 0 F K 250 K 770 200 0 392 0 F K2000 K3920 To display the temperature in the Fahrenheit scale F turn Y37 contact ON F C x 9 5 32 F Fahrenheit C Celsius 0 C 32 F 100 C 212 F 2 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 2 3 2 Output specifications Transistor output specifications For YO to Y4 Item Description NPN Number of output 5 points Insulation method Optical coupler Output type Open collector Output points per common Rated load voltage 5 to 24 V DC Operating load voltage range 4 75 to 26 4 V DC Max load current 0 5A Max surge current 1A 5 points common OFF state leakage current 100 pA or less ON state voltage drop 1 5 V orless 50 us orless For YO and Y1 OFF tO ON ims or less ForY2Y3andY4 U ON t
222. xecution is in progress R9034 RUN overwrite Goes on for ony the first scan following completion of a 96MX0 903 4 complete flag rewrite during RUN operation R9035 5 Not used I R9036 03 6 Not used I R9037 COM pon Goes on is a transmission error occurs during data MX0 903 7 Communication error communication flag COM port reception R9038 done flag during Turns on when the terminator is received during general MX0 903 8 general purpose serial purpose serial communication communication COM Goes on when transmission has been completed in transmission done R9039 flag during general general purpose serial communication MX0 903 9 Goes off when transmission is requested in general purpose serial PS EUM purpose serial communication communication R903A High speed Turns on while the high speed counter instructions ANXO counter control chO F166 HC15 F167 HC1R and the pulse output instructions flag F168 SPD1 to F170 PWM are executed R903B High speed Turns on while the high speed counter instructions es NXO 908 11 counter control ch1 F166 HC15 F167 HC1R and the pulse output instructions flag F168 SPD1 to F170 PWM are executed R903C High speed Turns on while the high speed counter instructions ec MXO OUS 42 counter control ch2 F166 HC15 F167 HC1R and the pulse output instructions flag F168 SPD1 to F170 PWM are executed R903D High spe
223. y S to S 2 and 5 4 to S 10 and the result is stored in the 5 3 F356 Eaay PID EZPID 51 S2 S8 Temperature control PID can be easily performed 10 S4 using the image of a temperautre controller Compare instructions F373 16 bit data DTR S D If the data in the 16 bit area specified by S has 6 P373 revision PDTR changed since the previous execution internal detection relay R9009 carry flag will turn on D is used to store the data of the previous execution F374 32 bit data DDTR S D If the data in the 32 bit area specified by S 1 S 6 P374 revision PDDTR has changed since the previous execution internal detection relay R9009 carry flag will turn on D 1 D is used to store the data of the previous execution 11 110 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Availability Eu A 1 1 1 E t E m g c24 cs6 c 020 5 t amp ca C72 co tit tt F351 N A NA NA NA NA NA NA NA N A N A A A A P351 F352 NA NA NA NA NA NA NA N A A A A P352 F353 N A NA NA NA NA NA NA NA N A N A A A A P353 F354 N A A A N A NA NA NA NA N A N A A A N A P354 5 3 Time series processing instruction F355 A A A A

Panasonic FP-e Panel Mounted Controllers User`s Manual

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