PKA Series Product Brochure
Contents
1. Control Module Cable CCOOIIF CA Data Setting Software Sa te a algae enema o MEXEO2 2 Control Module yy OPX 2A bi l l AEGSE or USB Cable l l l l Er o oo Serea Eee Sn SAE PE E Communication Cable for Data Setting Software CN4 L 4 Computer CCOSIF USB Not supplied Connected to Control Module Cable T Control Module Cable 0 eE PC Interface Cable 5 m 16 4 ft This is a cable that connects an OPX 2A or data setting software communication cable to the PKA Series A dedicated driver must be installed to connect to a computer lM Product Line E Dimensions unit mm in Product Name List Price 6 8 CCOOIIF CA 9 00 0 27 en 5 2 8 60 11 oS es 55 286 100 10 1 13 3 940 339 Control Module Perform operations such as setting the driver s internal parameters and setting or changing the data It can also be used for operations such as speed and I O monitoring and teaching Product Line lt Enlarged view gt Product Name List Price OPX 2A 300 00 i E Dimensions unit mn in H Specifications Control Module Panel Cut Out for _ Mass 0 25 kg 0 55 Ib Controller Module Indication LED GD B453 Installation a Thickness 1 3 mm Cable Length 5 m 16 4 ft 91 8 3 61 0 04 0 12 in Operating Ambient Temperature 0 40 C 32 1042. 117 Holding Torque at Motor Standstill Power ON N m 0z in 0 09 12 7 0 41 58 Rotor Inertia J kg m 0z in 54x107 0 3 280X107 1 53 Rated Current A Phase 0 75 1 4 Basic Step Angle 0 72 Power Source 24VDC 10 1 4A 24VDC 10 2 5A Excitation Mode Microstep E Speed Torque Characteristics PKA544KD PKA566KD Current 0 75 A Phase Step Angle 0 72 step Current 1 4 A Phase Step Angle 0 72 step External Load Inertia JL 0 kg m 0 0z in External Load Inertia JL 0 kg m 0 oz in 1 2 160 207 207 _ 1207 T E S45 Z S arg 38 2 80 3 z ee pe le 5 i z 40L E 5b Driver Input C E Driver Input Current o 0 0 Sol o o NiS 0 500 1000 1500 2000 2500 0 200 400 600 800 1000 1200 Speed r min Speed r min 0 5 10 15 Resolution 500 0 25 5 75 Resolution 500 0 50 100 150 Resolution 5000 0 25 50 75 Resolution 5000 Pulse Speed kHz Pulse Speed kHz Note Depending on the driving conditions a considerable amount of heat may be generated by the motor Be sure to keep the motor case temperature at 75 C 167 F max E Control Circuit Specifications No of Positioning Data Sets 64 Operation Functions Positioning operation return to home operation continuous operation JOG operation test operation Control Circuit RS 485 Communication Specification Protocol Modbus protocol
3. F non freezing 6 3 78 ga ae 3 622 031 72 2 83 N Cable 4 7 0 19 5000 mk 38 aso S Data Setting Software Communication Cable This communication cable is required for connecting to the computer on which the data setting software is installed E Product Line Product Name List Price CCOS5IF USB 120 00 l Data Setting Software MEXEO2 The data setting software can be downloaded from the Oriental Motor website www orientalmotor com For details please go to the Oriental Motor website or contact the nearest Oriental Motor sales office E Operating Environment Operating System OS e Microsoft Windows 2000 Professional Service Pack 4 Be sure to install Rollup 1 provided by Microsoft Corporation Check whether Rollup 1 has been installed in Add or Remove Programs For the following operating systems both the 32 bit x86 edition and 64 bit x64 edition are supported e Microsoft Windows XP Home Edition Service Pack 3 e Microsoft Windows XP Professional Service Pack 2 e Microsoft Windows XP Professional Service Pack 3 e Microsoft Windows Vista Home Basic Service Pack 2 e Microsoft Windows Vista Home Premium Service Pack 2 e Microsoft Windows Vista Business Service Pack 2 e Microsoft Windows Vista Ultimate Service Pack 2 e Microsoft Windows Vista Enterprise Service Pack 2 e Microsoft Windows 7 Starter Service Pack 1 e Microsoft Windows 7 Home Premium Service P
4. Modbus RTU mode EIA 485 compliance Twisted pair wire TIA EIA 568B CAT5e or greater recommended is used up to a total extension length of 50 m 164 ft Sending and Receiving Method Half duplex communication Electrical Characteristics Baud Rate 9600 bps 19200 bps 38400 bps 57600 bps 115200 bps Physical Layer Start stop synchronization method data 8 bit stop bit 1 bit 2 bit parity none odd even Connection Type Up to 31 units can be connected to one programmable controller master controller E General Specifications Specifications Motor Heat Resistant Class 130 B The measured value is 100 MQ min when a 500 VDC megger is applied as follows under normal ambient temperature Insulation Resistance and humidity e FG terminal and motor case Between power input terminals No abnormality is found with the following application for 1 minute under normal ambient temperature and humidity uiblechipomengi e FG terminal and motor case Between power input terminals 500 VAC 50 Hz or 60 Hz Ambient A Operating Temperature 0 50 C 32 122 F non freezing Environment In operation Ambient Humidity 85 max non condensing p Atmosphere Use in an area without corrosive gases and dust The product should not be exposed to water oil or other liquids Degree of Protection IP20 Temperature rise of the windings are 80 C 176 F max measured by the resistance change method Temperature B
5. 000 Connect with a network converter 8 F Not used Power Supply amp I O Signal Connector CN1 Indication Pin No Signal Name Content 1 FG Frame ground 2 GND Power supply GND 3 IN COM Input common 4 24 VDC 24 VDC power supply input 5 INO Control input 0 initial value LS CNI 6 IN1 Control input 1 initial value LS 7 IN2 Control input 2 initial value HOMES 8 IN3 Control input 3 initial value STOP aT Control output 0 initial value ALM T ai Control output 1 initial value READY Sets the function to be assigned according to the parameter setting The initial values are shown above For details refer to the User s Manual The following input signals can be assigned to input terminals INO 3 0 ik 2 J 4 5 6 T Not used FWD RVS HOME START SSTART J0G J0G 8 MSO 9 MS1 10 MS2 11 MS3 12 MS4 13 MS5 16 FREE 17 AWO Input Signal 18 STOP 36 R4 44 R12 52 M4 24 ALM RST 37 R5 45 R13 53 M5 25 P PRESET 38 R6 46 R14 60 LS 27 HMI 39 R7 47 R15 61 LS 32 RO 40 R8 48 MO 62 HOMES 33 R1 41 R9 49 M1 63 SLIT 34 R2 42 R10 50 M2 35 R3 43 R11 51 M3 The following output signals can be assigned to output terminal OUTO 1 CON OO BP O Na CO Not used FWD_R RVS_R HOME_R START_R SSTART_R JOG_R JOG_R MSO_R 9 MS1_R 10 MS2_R 11 MS3_R 12 MS4_R 13 MS5_R 16 FREE_R 17 AWO_R 18 S
6. Orientalmotor All in One 0 72 Stepper Motor PKA Series CLEX Built in Controller Type This DC input all in one 0 72 stepper motor combines the high performance of a 0 72 stepper motor with a built in microstepping driver and controller stored data type The built in controller increases the system configuration flexibility and ease of use fi z Ses ee nel This all in one 0 72 stepper motor features a built in controller Stored data type microstepping driver and high performance motor integrated into one compact package There is no wiring needed between the controller driver and motor providing easy motion control of the high performance 0 72 stepper motor There are three control methods that can be selected I O Modbus RTU RS 485 or Factory Automation FA Network All in One Simplifies Motion Control The controller and driver are integrated onto the 0 72 high performance stepper motor Since there is a built in controller there is no need for a pulse generator The system is simplified and requires less wiring Motor Driver and Controller Advantages of the All in One High Performance 0 72 Stepper Motor By combining the high performance motor with a built in microstepping driver and stored data controller superior noise and vibration reduction can be easily achieved Comparison of Vibration Characteristics 2 0 t o Vibration Component Voltage Vp p V Spee
7. PKA566KD 63 14 1 75 16 8 95 21 130 29 190 42 ikii E Dimensions unit mn in Motor Frame Size 42 mm 1 65 in Product Name Mass kg Ib CAD PKA544KD 0 37 0 81 B798 88 5 3 48 _ 20 1 0 79 0 04 4XM3X4 5 0 18 Deep 39 2 0 08 42 1 65 1 54 150 25 31 0 2 0 591 0 010 1 220 008 ze VAI Ssss s SOF Sos i Tim 28 o co y LO oo ll i 11 7 oN 8 15 4 NE est 6 0 PATA o s 0 46 es 0 61 305 l 62 8 7 l 1 20 A 2 47 55959 1230 Molex 43045 0400 Molex Frame Size 60 mm 2 36 in Product Name Mass kg lb CAD PKA566KD 0 89 1 96 B799 107 4 21 24 1 0 94 0 04 464 5 60 177 Thru 57 5 2 26 1 5 0 06 60 2 36 J 20 0 25 90 0 35 0 787 0 010 1 969 0 014 SR A al le NIN HIO I gt ojo N 3 i a ml e bo gee gee 7 117 32 oT Be a r a Ss 0 46 1 26 E Ez 1 18 55959 1230 Molex ES 7 5 0 15 43045 0400 Molex A 2S A A ig NO D NIN Connection Cable Included EE 600 20 0 37 23 62 0 73 J a Connection and Operation Names and Function of Parts o Power Supply amp 1 0 Signal Connector CN1 RS 485 Communication Connector CN2 3 Control Module Connector CN4 A Ba
8. TOP_R 32 RO 33 R1 34 R2 35 R3 36 R4 37 R5 38 R6 39 R7 40 R8 41 R9 Output Signal 42 R10 51 M3_R 67 READY 43 R11 52 M4_R 68 MOVE 44 R12 53 M5_R 70 HOME P 45 R13 60 LS_R 72 TIM 46 R14 61 LS_R 73 AREA 47 R15 62 HOMES_R 74 AREA2 48 MO_R 63 SLIT_R 75 AREA3 49 M1_R 65 ALM 80 S BSY 50 M2_R 66 WNG Connection Diagram lt gt Connection to Programmable Controller Example of Connection with Current Sink Output Circuit NPN specification Controller Control Circuit 6 6 kQ eg con 6 6 KQ aa EEEL 6 6 KQ IN3 ee FEE IN COM A 10 mA max OUTO Comt _ amp D Cont y Example of Connection with Current Source Output Circuit PNP specification Controller Control Circuit Pinal PRC riot Pac IN3 6 ewe a IN COM Q 10 mA max OUTO DE N Use 24 VDC for the input signals Use 24 VDC 10 mA max for the output signals When the current value exceeds 10 mA connect the external resistor R to keep the current 10 mA max f noise generated by the power supply cable causes a problem with the specific wiring or layout shield the cable or use ferrite cores 10 Accessories Sold separately These accessories are necessary to change operating data such as parameter settings and data settings in the PKA Series o 0 5 m 20 in
9. ack 1 e Microsoft Windows 7 Professional Service Pack 1 e Microsoft Windows 7 Ultimate Service Pack 1 e Microsoft Windows 7 Enterprise Service Pack 1 1 32 bit x86 version only RS 485 Communication Cable This is an RS 485 communication cable E Product Line PC Recommended CPU Display Intel Core processor 2 GHz min Must be compatible with OS Video adapter and monitor with resolution of XGA 1024 x 768 min Recommended Memory 32 bit version x86 1 GB min 64 bit version x64 2 GB min Hard Disk Free disk space of 30 MB min USB Port USB 1 1 1 Port Disk Device CD ROM Drive Used for installation 2 The operating conditions of the OS must be satisfied x3 Microsoft NET Framework 2 0 Service Pack 2 is required for MEXEO2 If it is not installed it will be installed automatically An additional max of 500 MB of free space may be required The required memory and hard disk space may vary depending on the system environment Windows and Windows Vista are registered trademarks of the Microsoft Corporation in the United States and other countries CC020 RS4A C020 RS4B Product Name Overview Length m ft List Price CCO20 RS4A This cable is used for daisy chain connection of the PKA Series 2 6 6 35 00 There are cables for connecting the PKA Series and a network converter or the PKA CC020 RS4B Series and other RS 485 compatible products ee mut Conne
10. and operations are performed in accordance with the selected operating data lt gt Linked Operation If the operating data is set to linked continuous positioning with the following data number is possible with one START signal Linked operation If data No 01 is selected and the START input linked driving from data No 01 to No 03 is performed without the motor stopping Data Data Data No 01 No 02 No 03 Linked operation 2 CW rotation Dwell time If data No 01 is selected and the START input the data No 01 operation is executed After that it is stopped for only the set dwell time and then the operations from data No 02 to No 03 are executed Operating data with a different rotation direction can also be linked Dwell time is the wait time until the next positioning operation starts Data Data No 02 No 03 CCW rotation Sequential Operation If the operating data is set to sequential positioning positioning of the next data number is performed in sequence every time a SSTART signal is input Speed Control Operation The motor operates continuously while a FWD signal or RVS signal is input Because it operates at the speed of the operating data set beforehand multistep speed change operation is possible by changing the data number _ Direction Motor operation Direction ON FWD input OFF ON RVS input OFF MO MB input L DDD el al Return To Home Opera
11. ction Example Wi Dimensions unit mm in CC020 RS4B CCO20 RS4A CC0O20 RS4A 43025 0400 Molex lS 43025 0400 Molex g 7 S CC020 RS4B _ MP588 Panduit ool 43025 0400 Molex mle se 5 Ne 2s n ee Er 17 229 fsa ony ts 8 26 78 74 0 Network Converter 11 Related Products Sold separately Network Converter A network converter converts from the host communication protocols to Oriental Motor s own RS 485 communication protocol Use the network converter to control products supporting Oriental Motor s RS 485 compatible products in the host communication environment WFeatures Reduced Wiring and Space Saving is Possible Only the one included cable is needed for the wiring when connecting to an RS 485 compatible product Setting Method for Various Parameters A control module OPX 2A sold separately or data setting software MEXEOQ2 is required for setting a network converter A control module OPX 2A and data setting software MEXEQ2 can also be used to monitor the time it takes to communicate with each axis Multi axis Connection is Possible RS 485 compatible products can b
12. d r min Built in Controller Stored Data Type CFLEX Data Setting Software MEXEO2 Control Module OPX 2A Sold separately aie Computer Not supplied 1 Data Setting Software MEXEQ2 Operating data settings parameter changes and monitoring are done ona computer Compatible software can be downloaded from the Oriental Motor website www orientalmotor com Operating Status Waveform Monitoring RS 485 I Communication Ee a RS 485 Communication All in One 0 72 Stepper Motor CLEO When Controlling with I O CPU I O Module Module When Controlling with Serial Communication Serial CPU sae Communication Module Module Power Supply Power Supply Module Module Modbus RTU The positioning module pulse generator function is built in to the driver allowing the operation to use I O by directly connecting to a switch box or PLC Because a positioning module is not necessary on the PLC side space is saved and the system is simplified Programmable Controller Operating data and parameters can be set and operation commands can be input using RS 485 communication Up to 31 drivers can be connected to each serial communication or module Also there is a function that enables the simultaneous start of multiple axes The protocol supports Modbus RTU enabling connection with devices such as touch screen HMI and PCs Computer Prog
13. e connected on multiple axes e CC Link compatible 12 axes max e MECHATROLINK I compatible 16 axes max e MECHATROLINK II compatible 16 axes max e EtherCAT compatible 16 axes max CC Lin k ff MIECHATROLINK Fther AT NETCO1 CC NETCO1 M2 NETCO1 M3 NETCO1 ECT Product Line Network Product Line Product Name List Price CC Link compatible NETCO1 CC 282 00 MECHATROLINK I compatible NETCO1 M2 358 00 EtherCAT compatible NETCO1 ECT 510 00 The following items are included in each product Network converter RS 485 communication cable power supply connector operating manual CC Link communication connector NETCQ1 CC only Specifications are subject to change without notice This catalog was published in May 2013 ORIENTAL MOTOR U S A CORP Tel 781 848 2426 Fax 781 848 2617 Western Sales and Midwest Sales and Eastern Sales and Customer Service Center Customer Service Center Customer Service Center Tel 310 715 3301 Fax 310 225 2594 Tel 847 871 5900 Fax 847 472 2623 Los Angeles Chicago Boston Tel 310 715 3301 Tel 847 871 5900 Tel 781 848 2426 San Jose Dallas Charlotte Tel 408 392 9735 Tel 214 432 3386 Tel 704 766 1335 Toronto New York Tel 905 502 5333 Technical Support Tel 800 468 3982 8 30 A M to 5 00 PM P S T M F 7 30 A M to 5 00 PM C S T M F E mail techsupport orientalmotor com Copyright 2013 ORIENTAL MOTOR U S A CORP Thi
14. ise at the rated current at standstill and 5 phases energized Stop Position Accuracy 3 arc minutes 0 05 Shaft Runout 0 05 mm 0 002 in T 1 R Radial Play 0 025 mm 0 001 in Maximum of 5 N 1 12 Ib Axial Play 0 075 mm 0 003 in Maximum of 10 N 2 2 Ib Concentricity of Installing Pilot to A the Shaft 0 075 mm 0 003 in T I R oo 075 A Perpendicularity of Installation 4 A 0 05 sunas ta the Shai 0 075 mm 0 003 in T I R 1 This value is for full step under no load The value changes with the size of the load k x2 Radial Play Displacement in shaft position in the radial direction when a5 N 1 12 Ib load is applied in the vertical direction to the tip of the motor s shaft x3 Axial Play Displacement in shaft position in the axial direction when a 10 N 2 2 Ib load is applied to the motor shaft in the axial direction 4 T 1 R Total Indicator Reading The total dial gauge reading when the measurement section is rotated one revolution centered on the reference axis a center 0 075 A lM Permissible Overhung Load and Permissible Thrust Load Unit N Ib Mot Max Permissible Overhung Load Seen pana Product Name Distance from Shaft End mm in See Thrust 0 0 5 0 2 10 0 39 15 0 59 20 0 79 42 mm 1 65 in PKA544KD 20 4 5 25 5 6 LE a anD O Pree eee 60 mm 2 36 in
15. rammable Controller Use of a network converter sold separately 2 enables support with CC Link MECHATROLINK or EtherCAT communication Operating data and parameters can be set and operation commands can be input using various communication methods 2 A network converter converts various network protocols to the RS 485 communication protocol MECHATROLINK or ee used in Oriental Motor products EtherCAT Communication Network Converter Programmable Controller NETCO1 CC Sold separately NETCO1 M2 Sold separately NETCO1 M3 Sold separately NETCO1 ECT Sold separately When Controlling from a Touch Screen or Computer When Controlling with Factory Automation FA Network CPU FA Network Module Module FA Network Touch Screen or Computer Power Supply Module CC Link MECHATROLINK I MECHATROLINK II EtherCAT Network p Converter Modbus RTU 2 RS 485 Reduces the Burden on the Master Controller A positioning function is built in ensuring that the traveling amount speed and other operating data is retained in the motor It is also equipped with a variety of other operation functions in addition to the positioning operation such as continuous operation and a return to home operation This contributes to a reduced load on the programmable controller and a simplified program Positioning Operation The motor s operating speed and traveling amount are set in the operating data
16. s printed material uses ECF Elementary Chlorine Free paper and vegetable oil based inks This combination is environmentally friendly Tel 973 359 1100 Obtain Specifications Online Training and Purchase Products at www orientalmotor com Printed in USA 13S 419
17. ting Bracket This is a dedicated mounting bracket for the motor 4 Flexible Coupling This is a coupling that connects the motor shaft to the driven shaft 4 RS 485 Communication This cable is used for daisy chain connection of the PKA Series 11 Cable There are cables for connecting the PKA Series and a network converter or the PKA Series and other RS 485 compatible products Network Converter This converts from the host communication protocols to Oriental Motor s own RS 485 communication protocol 12 The PKA series can be controlled using CC Link MECHATROLINK or via EtherCAT communications A User s Manual that explains how to operate this product is available For details please contact the nearest Oriental Motor sales office or download the manual from the Oriental Motor website www orientalmotor com Example of System Configuration Sold Separately 1 Not supplied PKA Series Motor Flexible 2 This is required for driving I O control 3 Compatible software can be downloaded from the Oriental Motor website Mounting Bracket Coupling 4 For details please contact the nearest Oriental Motor sales office PKA566KD PAL2P 5 MCS200808 i The system configuration shown above is an example Other combinations are also available Product Line Product Name List Price PKA544KD 415 00 PKA566KD 432 00 Specifications CE Product Name PKA544KD PKA566KD Maximum Holding Torque N m 0z in 0 18 25 0 83
18. tion Equipped with a sequence for return to home operation that reduces the burden of the host master controller and the hassle of combining programs or sequences A separate sensor is required System Configuration Accessories Sold separately ee a a E a ee Tm ae ec ee i ete tp ly mp yet we eves a e ee O a a a Q Control Module Cable 2 Control Module 2 Data Setting Software gt Page 10 gt Page 10 Communication Cable 2 gt Page 10 Data Setting Software MEXEO2 3 To USB port Pe ae ne ee ee ee ee ee ae aaa ee ee eee eee en a Ss ey es ee ie es ee Te cee ieee Yeats Yee ees ome ee ee PKA Series 24 VDC Power Supply Programmable Controller Sensor Accessories Sold separately Related Products Sold separately i Network Converter Motor Mounting Flexible Coupling RS 485 Communication Cable gt Page 12 Bracket 4 gt Page 11 Number Name Overview Page Control Module Cable This is a cable that connects a control module or data setting software communication cable to the PKA Series 0 1 m 0 33 ft 10 Control Module Various data can be edited monitored and operated Communication cable 5 m 16 4 ft included 10 Data Pening Sotware This communication cable is required for connecting to the computer on which the data setting software is installed 10 Communication Cable 4 Motor Moun
19. ud Rate Setting Switch SW3 3 Axis Setting Switch SW2 b Signal Monitor Display 1 Signal Monitor Display OLED Indicator Indication Color Lighting Condition PWR Green Power Supply Indication When the power supply is input ALM Red Alarm Indication When a protective function is activated blinking DAT Green Communication Indication When data is being received or sent ERR Red Communication Error Indication When a communication error has occured 2 Function Switch SW1 Function Switch SW1 Indication No Function Sets the terminating resistor for RS 485 communication 120 Q factory setting OFF 1 2 OFF Terminating resistor not used SW1 ON Terminating resistor used 3 Sets the model number in combination with the model setting switch SW2 factory setting OFF 4 Sets the protocol for RS 485 communication factory setting OFF Settings for RS 485 Communication Protocol Network Converter Connection OFF Modbus RTU Mode Axis Setting Switch SW2 Function Set when using with RS 485 communication Set the axis number factory setting 0 Indication SW2 4 Baud Rate Setting Switch SW3 Indication SW3 Function Set when using with RS 485 communication Set the baud rate factory setting 7 RS 485 Baud Rate Setting No Baud Rate bps 0 9600 1 19200 2 38400 3 4 57600 115200 5 6 Not used 625
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