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1. P1 current input Shows the raw input values 0 16383 This starts P1 P2 current input Shows the raw input values 0 16383 This starts P2 View status of digital inputs View the Status inputs menu 15 1 e 0 passive e 1 active Invert inputs For an input in the Invert inputs menu 15_2 select e 1 to invert the input e 0 for no inversion Default state Run a diagnostic program Select the program in the Diagnostic program menu 15_7 Reset RTU to default settings 1 Select Yes in the Flygt default menu 15_8 Result RTU restarts and the text Restart is shown in the display 2 Wait until the restart is complete and the text have disappeared APP 521 User manual Appendix A RTU Descriptions Appendix A RTU Descriptions List of Alarms APP 521 User manual Default priority Local text High level SCADA System Text High level Description High level in pump sump Alarm from the level sensor Low level Low level Low level in pump sump Alarm from the level sensor Mains error Mains error The main power has been disrupted or the phase sequence is incorrect or one phase is missing High level float High level float The level in the sump reaches the high level switch The pumps will be started Pers alarm Personal alarm Personal alarm warning time has run out without reset Personnel in danger
2. 11 B Tripped Tripped motor The Pump 1 has a tripped motor protection The pump is motor P1 protector P1 blocked by this alarm 12 B Tripped Tripped motor The Pump 2 has a tripped motor protection The pump is motorP2 protector P2 blocked by this alarm 15 B High current High current P1 High current pump 1 Alarm from the analogue current P1 measurement 16 C Low current Low current P1 Low current pump 1 Alarm from the analogue current P1 measurement 17 B High current High current P2 High current pump 2 Alarm from the analogue current P2 measurement 18 C Low current Low current P2 Low current pump 2 Alarm from the analogue current P2 measurement 27 C Setpoint Setpoint changed At least one menu has been changed on the local display changed The alarm reverts when new set points are sent to the RTU 30 C No response No response P1 There is no response signal from pump 1 The pump has probably not started despite activation of the power relay 31 C No response No response P2 There is no response signal from pump 2 The pump has P2 probably not started despite activation of the power relay 34 A Overflow Overflow Overflowing The station is now overflowing 35 A High temp High temperature High temperature in pump 1 P1 P1 36 A High temp High temperature High temperature in pump 2 P2 P2 40 C e Low level float Low level float The pumps will be stopped oat 41 E Inval setpoi Invalid setpoints The leve
3. 24V fail2 230V fail3 P1 high temperature4 P1 trip5 P1 resp6 P1 auto P2 high temperature8 P2 trip9 P2 resp10 P2 auto11 General input 112 General input 213 General input 314 General input 415 General input 516 General input 617 General input 718 General input 8 Status of the digital inputs Invert inputs Writable Alternative1 24V fail2 230V fail3 P1 high temperature4 P1 trip5 P1 resp6 P1 auto7 P2 high temperature8 P2 trip9 P2 resp10 P2 auto11 General input 112 General input 213 General input 314 General input 415 General input 516 General input 617 General input 718 General input 8 Inverts an input from being NO normally open to NC normally closed 0 not inverted inverted Common alarm Read only Menu group for common alarm output Common alarm Writable Alternative Continuous Intermittent Type of common alarm output Continuous or pulsating APP 521 User manual Menu name Specification Appendix A RTU Descriptions Description 15 3 Com alarm activ 1 Writable Alternative1 Mains error2 High level float3 High level4 Sensor Fault Inval setpoints High temp P17 High temp P28 Tripped motor P19 Tripped motor P210 P1 max run time11 P2 max run time12 High current P113 High current P214 Low current P115 Low current P216 No response P117 No response P21
4. Alternation Writable Alternative P1 The Alternation menu specifies the pump operating primary1 P2 primary2 sequence 0 P1 primary P2 primary2 Start Start alt 3 Run hour alternation3 Run hour alternation alt Central System TextAlternation 11_6 Alternation WritableCentral System Enter the interval at which the pumps shall interval h TextHour alternation time h alternate Applicable only when run hour alternation is selected 11_7 Max no run WritableCentral System Specifies maximum number of pumps running at the pumps TextMax number of running same time pumps 11_8 Auto start interval WritableCentral System If a pump has not been started within the set interval the h TextAuto start interval h function will start the pump for a maintenance run The running time is set in the Auto start time menu 11_9 Auto start time WritableCentral System The running time when started by the auto start function minis TextAuto start time min s 0 disables the function APP 521 User manual Menu name High level run time min s Specification WritableCentral System TextHigh Level run time min s Appendix A RTU Descriptions Description Backup control activated when there is a level sensor failure The high level switch activates the start of a pump or two which will then run for the period set in this menu Max run time min s Thermal blocking WritableCentral System T
5. Clear Clears the alarm buffer TextTransmit alarm and changes to Remote 12 8 Auto remote Writable The time after which the controller will revert to remote mode min s alarming mode 0 disables the function 12 9 D alarm start Writable Interval0 To 0 The start time for dialling out alarms with priority D time h min 12 1 D alarm end time Writable Interval0 To 0 The stop time for dialing out alarms with priority D 0 h min APP 521 User manual 53 Appendix A RTU Descriptions 54 Menu name Alarm priority 1 Specification Writable Alternative1 Mains error2 High level float3 ridh level4 Sensor Fault5 Inval setpoints High temp P17 High temp P28 Tripped motor P19 Tripped motor P210 P1 max run time11 P2 max run time12 High current P113 High current P214 Low current P115 Low current P216 No response P117 No response P218 Leakage P119 Leakage P220 Pers alarm Description Alarm priorities Alarm priority 2 Writable Alternative Overflow2 Low level float3 Low level4 Alarm input 015 Alarm input 26 Alarm input 37 Alarm input 48 Alarm input 059 Alarm input 610 Alarm input 711 Alarm input 812 High rain 5 min13 High rain 24 h14 1 0 mod not resp15 Wrong I O module16 Setpoint changed17 Testcall 118 Low 24V Supply19 P1 Spare alarm20 P2 Spare alarm Alarm priorities Continuation Alarm priority 3
6. Writable Alternative Blocked2 High capacity P13 High capacity P24 Low capacity P15 Low capacity P2 Alarm priorities Continuation Alarm texts Read only Menu group for alarm texts Alarm text input 1 WritableCentral System TextAlarm text input 1 Alarm text to use for general input 1 Alarm text input WritableCentral System TextAlarm text input 2 Alarm text to use for general input 2 Alarm text input WritableCentral System TextAlarm text input 3 Alarm text to use for general input 3 Alarm text input 4 WritableCentral System TextAlarm text input 4 Alarm text to use for general input 4 Alarm text input 5 WritableCentral System TextAlarm text input 5 Alarm text to use for general input 5 Alarm text input Alarm text input WritableCentral System TextAlarm text input 6 WritableCentral System TextAlarm text input 7 Alarm text to use for general input 6 Alarm text to use for general input 7 APP 521 User manual APP 521 User manual Menu name Alarm text input 8 Specification WritableCentral System TextAlarm text input 8 Appendix A RTU Descriptions Description Alarm text to use for general input 8 Alarm code filter Read only Menu group for alarm code filter Alarm code input 1 Writable Alternative alarm code to use for general input 1 Alarm code input 2 Writable Alternativ
7. 5 Overflow 5 2197 GPM 6 Overflow range Specify a weir manually 1 Select Manual in the Weir select menu 6 1 2 Specify a sump level in the Overflow level menu 6 2 Keep in mind Enter 0 to only use the overflow sensor to trigger calculations 3 Specify a range in the Overflow range menu 6 4 Specify overflow 1 in the Overflow segment 1 menu 6 6 5 RepeatStep 4 for any other known overflow flow P Keep in mind Enter 0 not to use a level APP 521 User manual 37 Read Operational Data Read Operational Data Available Functions Functions that may be available are described below Whether a function is available or not depends on previous installation and configuration Menus to use Menu name Description Comment Sump level P1 current P2 current Current for Pump 1 2 P1 start counter E Total number of starts for pump 1 P1 run hour E Total runtime for pump 1 P2 start counter E Total number of starts for pump 2 P2 run hour E Total runtime for pump 2 Overflow flow Estimated overflow flow Overflow volume Estimated overflow volume Overflow count Number of overflows No of major overfl Number of major An overflow is also a major overflow overflows when no other overflow has occurred for the last 24 hours Overflow time Total overflow time Rain Daily rain value Free flow Estimated free flow The free flow is also called the inflow and is the flo
8. Communication COM1 GSM Hayes Configure the modem using a PC and select GSM Hayes predefined 13 10 predef Speed COM1 1200 115200 bps If your modem supports autobauding set this as high as possible to 13_13 get the best communication performances Otherwise set this value E to the same as the value used in the pre configuration of the modem Parity COM1 None Even or Use the same setting as in the communication equipment 13 14 Odd Protocol COM1 AquaCom dialled 13 15 Modbus dialled Comli dialled Station number id 001 899 In the SCADA system the station number is a unique number for the 13 1 RTU Telephone no CS SMS Enter the telephone number to the SMS recipient i e the personnel 13 3 User modem Communication using a GSM modem or a telephone modem when you want the RTU to configure the modem Reference Observe the limitations for combinations of modems and their configuration strings as described in the Modem Configuration manual Communication COM1 User modem 13_10 Modem init 1 Enter the initialization string for the modem The string can be split in 1311 two Enter the first piece in the Modem init 1 menu and the second Hu piece in the Modem init 2 menu Note See Systems Modem init 2 13_12 28 APP 521 User manual Configure Communication GSM modem and S APP 521 User manual Speed COM1 13_13 1200 115200 bps If your modem supports auto
9. TextOverflow level ft Overflow level alarm limit 0 disables the function Discharge coeff WritableCentral System TextDischarge coefficient Discharge coefficient used by the rectangular and v notch calculation method to calculate overflow flow and overflow volume Overflow range ft WritableCentral System TextOverflow range ft Overflow range in ft used by the v notch and manual calculation method to calculate overflow flow and overflow volume NOTE This is the maximumoverflow level relative to the overflow zero level Weir width ft WritableCentral System TextWeir width i Weir width in ft used by the e e and v notch calculation method to calculate overflow flow and overflow volume Overflow segment 1 GPM Overflow segment 2 GPM WritableCentral System TextOverflow segment 1 GPM WritableCentral System TextOverflow segment 2 GPM Overflow segment 1 used by the manual calculation method to calculate overflow flow and overflow volume Overflow segment 2 used by the manual calculation method to calculate overflow flow and overflow volume Overflow segment 3 GPM WritableCentral System TextOverflow segment 3 GPM Overflow segment 3 used by the manual calculation method to calculate overflow flow and overflow volume Overflow segment 4 GPM WritableCentral System TextOverflow segment 4 GPM Overflow segment 4 used by the manual calculation method to calculate over
10. 230 V This type may have a 24 V battery backup Types of alarms Condition Generated alarm 230 V power supply fails Mains error 24 V power supply is low or dead Low 24 V supply 24 V battery is low Low 24 V supply Considerations If a 230 V unitis supplied only through the 24 V battery backup supply the 230 V fail signal must be inverted in order to avoid the mains error alarm Reference Troubleshooting Thermal Contact The RTU can block the pump when the pump temperature is high Before using this function This function requires that a thermal contact is connected to the Thermal contact input for the pump e f no thermal contact is connected the input must be jumpered Configure thermal blocking In the Thermal blocking menu 11 12 select Yes to enable persistent thermal blocking No to disable persistent thermal blocking APP 521 User manual 17 Configure I O With persistent blocking is meant that an unblock command is required Unblocking is done by pushing the Reset button or by means of the remote reset command provided the thermal contact has closed Function Thermal contact The thermal contact is normally closed When the input is activated Pump is blocked It remains blocked as long as the contact remains open High temperature alarm is generated Configure Outputs Common Alarm Output When an alarm is generated alarm equipment such as a lamp or a siren can b
11. TVIDIG TVIDIG TVIDDIG of 1vubial of TLIC urur MEN ad L DEI 800 o nov god wey 0d AY 90d BAY S0G any bod aurea p fqo 65 x o xt se Joo mija ex e Je ex e No tele ES alo l a o CH 5 e o CH REG S JOIN jo st v xo XO t t Joo en fos t m m e APP 521 User manual Appendix B Tag List JATO SI ULIe e FIL UILTJE IOLA IojoureJeq sdwnd oy jo 0JUO9 INBUIOME 0 319494 s10119 duind pue sureye sjoso1 josa1 YOWN dund 2010 VOW zd Td o qeuo uorjoung josar ojne JUILINO IoA SABOR ST Wye URI UTU IYL OAT OR SI WETE UTI Y p YL zee Giele Tu TV LID Tvuoid Tu TV xpolgorouew TS T qqeugiosoyomy TS Tvubpid eS NIV ume voAnoy WIVLSL Um yiolumid SAS ONVOTOAIY IS PSIJHOW IS oo E I Joo ale ec an DATION ST WETE 9 18 IOMOd Weqe ouuosoqd q dumd uo wege poddiy c dund uo oAmoe sr were oinyesodurs y 31H uu o1eds cq auruuni st z dung z duind wox oouodsoq g dund jo ups oj0uro1 JO enue q q dund uo 3AN sr uureqe UNI XEN z duund uo oAnoe st wee yuon MOT q dund uo 91419 SI wege app q dund uo oAnoe SI wege Juno UI z dund uo sanor sr ureje oouodso1 ON JOU Ut sey 7 dung payor st z dung dumd uo wege poddiy dund uo an sr were 9myezadura y3TH wee ods qd uondriosoq E dee ette Ei Ei TWLIDI umjy ouuosiod AT
12. current A WritableCentral System Measured current for first pump TextP1 current 31 P1 high current A WritableCentral System High current alarm limit for first pump TextP1 high current A 32 P1lowcurrentA WritableCentral System Low current alarm limit for first pump TextP1 low current A 3_3 P1maxcurrentA Writable Current transformer range for first pump 4 P2 CurrentA Read only Measured current for second pump 4 1 P2high current A WritableCentral System High current alarm limit for second pump TextP2 high current A 49 Appendix A RTU Descriptions 50 Menu name P2 low current A Specification WritableCentral System TextP2 low current A Description Low current alarm limit for second pump P2 max current A Operating data Writable Read only Current transformer range for second pump Menu group for operating data P1 start counter Writable Number of start for first pump P1 run hour h min Writable Run hour for first pump P2 start counter Writable Number of starts for second pump P2 run hour h min Writable Run hour for second pump Overflow Read only Menu group for overflow Weir select Writable Alternatived No1 Ze i V notch3 ManualCentral System TextWeir select Chose between different weir types 0 No 1 Rectangular 2 V Notch and 3 Manual Overflow level ft WritableCentral doen
13. level for the last running pump Result The additional height starts to count 2 Sumplevel has dropped the additional height Result The pump is stopped Configure Stop delay time 1 Enter O in the Stop delay range menu 11 3 Keep in mind This step is only relevant if an analogue level sensor is used 2 Specify the time in the Stop delay time menu 11 4 Configure Stop delay range 1 Specify the Stop delay range 2 AsStop delay time specify the maximum additional time a pump is allowed to run Keep in mind Prevents the pump from running dry Disable a stop delay Enter 0 as Stop delay time A high level switch is a backup used to start the pumps during a high sump level Before using this function Configure a General purpose input as high level switch input Function High level runtime 1 Sump level exceeds the high level switch Result Available pumps are started A high level alarm is generated 2 Sump level drops below the high level switch Result Timer starts 21 Extended Configuration Timer exceeds the high level run time The sump level drops below a low level switch Result Result Pumps are stopped Pumps are stopped Remaining high level run time is skipped Specify high level runtime Specify the runtime in the High level run time menu 11_10 Configure Pump Control EX classified Environment NOTICE This function should be enabled when the RTU is used in an EX classif
14. methods for communicating with other SCADA systems Comli Fixed APP 521 User manual 69 Appendix C SCADA Systems 70 Protocol Connection type Comli Dialled Modbus Fixed Modbus Dialled Aquacom Fixed Aquacom Dialled Aquacom Dialled SMS Alarms Reference Open Manual for further information on protocols Status View The status view can show for example Momentary status of the station Daily operating data and List of active alarms Additional parameters alarms and values supported by the RTU can be added to the status view Reference Appendix B Tag List Remote Control The following functions can be controlled remotely Start P1 Start Pump 1 Stop Pump 1 Start P2 Start Pump 2 Stop Pump 2 Block Block all pumps Reset Reset motor protection Resume to auto Functions will no longer be controlled remotely Keep in mind If communication to the RTU is lost the pump will return to automatic mode after 30 seconds 1 1 Erw TripAlarm RTU1 Tripped motor protector P2 RTU1 Tripped motor protector P2 ej e g a a 1 0 4p Connect um 12 CONNECTED 1 3 9 y pp Power tail 14 e Uy tic level IR SC RE 15 7 id High level 16 D zk O S 220 ca 6 ax rua te EC 17 ld Start level 1 1 5 High temp Stawstop E Blodvunbio
15. respectively View and delete alarms APP 521 User manual Display the Alarm log 1 menu and press OK Shortguides 1 Browse the log by repeatedly pressing the Down button 2 Scroll to the required alarm and press OK Result A Delete alarm message appears and Current is displayed 3 Choose between Current and All by pressing the Down button and then OK Result The alarm is cleared and the text Log cleared message is displayed Change a parameter value for example a level setpoint Display the Level 2_ menu and press OK 1 Select the menu you want to change Start Stop level 1 2 or High Low level Press OK 2 Select a new parameter value or alternative Press OK Show installation and service menus To show menus that are used only during installation or service select Yes in the Show more menus menu 16 The backlight is switched off when the display has been idle for ten minutes Menu reference chart Legend Flygt default settings Always shown Normally hidden Shown depending on configuration 6 APP 521 User manual Shortguides For a detailed menu list
16. sensor can detect the sump level Before using this function Obtain data on maximum sensor range Reference Sensor documentation Zero level When the sump level is below the sensor range the RTU should show 0 00 or some other acceptable value as sump level Since value are rounded it is not necessary to have exactly 0 00 For example 0 01 can be acceptable as zero level Sensor calibration It may be necessary to trim the zero level Example If the displayed zero level is 0 20 required offset is 0 20 12 APP 521 User manual Configure Basics Configure analogue level sensor 1 2 3 4 5 Select Analog in the Control mode menu 14 2 Specify the maximum sensor range in the Sensor range menu 2 8 Raise the sensor out ofthe liquid Level menu 2 should read 0 0 If not specify the offset in the Sensor calibration menu 2 9 This is usually the distance between the sump bottom and the sensor Lower the sensor into its proper location Related configuration Configure also analogue levels Reference Start Stop High and Low Levels Start Stop High and Low Levels The specified levels determine when a pump normally starts and stops Before using this function This function is only available if an analogue level sensor is used and configured Illustration Type of levels 1 gt 2 gt 3 gt 4 6 gt Oy OT oR NES High level Start level 2 Start l
17. system Sends its caller id Caller id field in the SCADA system must correspond to the caller id sent from the RTU If caller id is not supported by the SCADA system it will request a PLC_ID from the RTU Polls the RTU for active alarms Acknowledges the alarms Terminates the connection 71 Appendix C SCADA Systems NOTICE To prevent the RTU from sending alarms not included in the SCADA system change the alarm priority to C for relevant alarms in the RTU Max Buffer Size Advanced Settings 72 The information provided below is intended for integration purposes and should be used together with the Open manual The Scada system must not exceed the Max buffer size in the RTU when requesting registers or other data Max No of registers in one reply Max No of digital 1 0 in one reply Keep in mind The max reply Buffer Size is 100 bytes The limitation is in Comli where the data bytes are limited to 64 When a GSM modem is used GSM network delays may cause the SCADA system to timeout To solve this Increase the timeout setting in the SCADA system or Decrease the number of registers IO in each request APP 521 User manual Xylem zilam 1 The tissue in plants that brings water upward from the roots 2 A leading global water technology company We re 12 000 people unified in a common purpose creating innovative solutions to meet our world s water needs Dev
18. the input is activated Available pumps are started Ahigh level alarm is generated APP 521 User manual Px leakage P1 P2 leakage The input is connected to the leakage sensor for the pump through a CAS mini CAS or MAS unit The Motor protector input for the pump is also connected to the same unit When the General purpose input is activated a leakage alarm for the pump is generated Low level float When the input is activated e Pumps are temporarily blocked until start conditions are fulfilled e Alow level alarm is generated Px manual P1 P2 manual The input is used as manual mode input for a pump Overflow The input from the overflow sensor is used to Measure number of overflows and major overflows e Measure accumulated overflow time e Estimate overflow flow and volume If an analogue level sensor is used Personnel The input is connected to a selector switch usually a light switch in the pump station When flipped the personnel alarm function is activated Power failure The EN is connected to a device supervising mains power supply When the input is activated Mains error alarm is generated All pumps are blocked Rain meter Used to measure rain fall Px Spare alarm P1 P2 Spare alarm When the input is activated a spare alarm is generated Exception Digital start and stop level switches When the RTU is set to use digital start and st
19. to the risk that an accident may occur Before using this function Configure a General purpose input as personnel alarm input Restriction NOTICE The personnel alarm always has alarm priority A and cannot be prevented from being sent Function Personnel alarm APP 521 User manual 33 Configure Alarm Handling The input is activated by a selector switch usually a light switch in the pump station Result Work time begins The input has been activated longer than the Work time Result Common alarm outputs are activated Warning time begins Personnel acknowledge their presence within the No acknowledge is received within the Warning Warning time time Result Result Work time is restarted Personnel alarm is generated Common alarm outputs are set to passive Configure the personnel alarm 1 Enter atime in the Work time menu 12 5 2 Enter a time in the Warning time menu 12 6 34 APP 521 User manual Measure Flow Rate and Capacity Measure Flow Rate and Capacity Estimate Pump Capacity The RTU can estimate the pump capacity This estimation is useful since capacity changes may indicate pump problems such as a clogged pump Before using this function This function is only available if an analogue level sensor is used Obtain data on nominal capacities for all pumps Reference Pump documentation Restriction The pump capacity can only be estimated under certain circumstances Thu
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21. 8 Leakage P119 Leakage P220 Pers alarm Selects which alarms that activates the common alarm output part 1 15 3 Com alarm activ 2 Writable Alternative Overflow2 Low level float3 Low level4 Alarm input 015 Alarm input 26 Alarm input 37 Alarm input 48 Alarm input 059 Alarm input 610 Alarm input 711 Alarm input 812 High rain 5 min13 High rain 24 h14 1 0 mod not resp15 Wrong I O module16 Setpoint changed17 Testcall 118 Low 24V Supply19 P1 Spare alarm20 P2 Spare alarm Selects which alarms that activates the common alarm output part 2 15 3 Com alarm activ 3 Writable Alternative1 Blocked2 High capacity P13 High capacity P24 Low capacity P15 Low capacity P2 Selects which alarms that activates the common alarm output part 3 15_4 General inputs Read only Menu group for general inputs 15_4 Function 1 gen input 1 Writable Alternatived None P1 leakage2 P2 leakage3 Power failure4 External alarm5 Blocking Personnel7 Overflow8 Low level float P1 manual10 P2 manual11 Rain meter12 P1 Spare alarm13 P2 Spare alarm14 High level Select function for general input 1 15_4 Function 2 gen input 1 Read onlyAlternatived Stop level Select function for general input 1 APP 521 User manual 59 Appendix A RTU Descriptions 60 Menu name Function gen i
22. For Run hour alternation specify hours of operation in the Alternation interval menu 11_6 Configure Extra Functions Current Measurement The RTU can measure pump currents Before using this function APP 521 User manual 23 Extended Configuration Rain Measurement 24 This function requires that a current transformer is connected to the current transformer input Reference Installation manual Type of current The following currents can be measured Pump 1 current e Pump 2 current Function Current alarm limits When the current Exceeds High current limit a high current alarm is generated Drops below Low current limit a low current alarm is generated Configure current measurement 1 Specify the current transformer rating for pump 1 in the P1 max current menu 3 3 2 Specify high current alarm limit for pump 1 in the P1 high current menu 3 1 3 Specify low current alarm limit for pump 1 in the P1 low current menu 3 2 4 Repeatstep 1 3 for any additional pump Disable alarm limit Set the alarm limit to 0 The RTU can measure the rain fall based on pulses from a rain meter Before using this function Configure a General purpose input as rain meter input Obtain scale factor for rain meter Reference Rain meter documentation Function Rain alarm limits When the average rain fall during 5 minutes exceeds its rain alarm limit a high rain 5 min alarm is generated 24 hours exceeds its ra
23. RS or radio modem to communicate with a SCADA system for example AquaView A special communication module is available for this purpose Safety rules for the owner operator All government regulations local health and safety directives must be observed All danger due to electricity must be avoided Guarantee Modifications or changes to the unit installation should be done only after consulting Xylem Genuine spare parts and accessories authorized by the manufacturer are essential for compliance with the terms of the guarantee The use of other parts may invalidate the guarantee This manual In this manual APP 521 is generally referred to as the RTU n order to avoid repetition of information the manual describes how one pump P1 should be read or entered e f a second pump P2 is included in the installation the instructions must be repeated for this pump Symbols used NOTICE e Special information about a function e Information concerning the Central system e Information about alarms Terminology The table below describes the terms and abbreviations that are used in this manual CS Central System Used in menus The term means SCADA system APP 521 User manual 3 Read This First Abbreviation Full Term Description Remote Terminal Unit Unit for supervising and controlling a pump station for example APP 521 Supervisory Control And PC based system aiming to create an overview the Data A
24. SMS receiver CS SMS TextTelephone numberto T Tone dial The telephone number is required for alarm Central system SMS handling to the central system or SMS receiver 13 4 Telephoneno WritableCentral System Telephone number to SMS receiver The telephone SMS 2 TextTelephone SMS 2 number is required for alarm handling to more than one SMS receiver Only applicable when alarm handling using SMS is selected 13 5 Telephoneno WritableCentral System Telephone number to SMS receiver The telephone SMS 3 TextTelephone SMS 3 number is required for alarm handling to more than one SMS receiver Only applicable when alarm handling using SMS is selected 55 Appendix A RTU Descriptions 56 Menu name Telephone no SMS 4 Specification WritableCentral System TextTelephone SMS 4 Description Telephone number to SMS receiver The telephone number is required for alarm handling to more than one SMS receiver Only applicable when alarm handling using SMS is selected Telephone no SMS 5 WritableCentral System TextTelephone SMS 5 Telephone number to SMS receiver The telephone number is required for alarm handling to more than one SMS receiver Only applicable when alarm handling using SMS is selected SMS Acknowledge time min WritableCentral System TextSMS Acknowledge time min The time the RTU waits for an acknowledge re calling or SMS before sending the SMS alarm to the next telephone nu
25. TN GSM GPRS or radio modem The modem can either use factory settings or user profile 0 which must then be pre configured Example Configuring a TD 33 modem To configure the modem 1 Start Windows Hyperterminal program 2 Select and configure the COM port to which the modem is connected Bits per second 9600 or another speed you want to use Data bits 8 Parity Use the same setting as in the modem none even or odd Stop bits 1 Flow control Hardware 3 Type AT amp F and press Enter The modem will answer OK 4 Type in the initialization string E g AT amp F EOVO amp K3 amp D2WN3 E0 S36 3 S0 0 and press Enter NOTICE The initialization string must be permanently stored in the modem Either e Append amp W to the initialization string or Type AT amp W after entering the initialization string 25 Configure Communication Configuration Fixed line FDX Full Duplex Communication using a fixed line modem radio modem or directly to a PC Communication COM1 13_10 Values RS232 FDX Description Normally FDX can be used if the SCADA system has not specially been set up to use HDX Speed COM1 13_13 1200 115200 bps Set this value to the same as the port baudrate in the SCADA system Parity COM1 13_14 None Even or Odd Use the same setting as in the communication equipment Protocol COM1 13_15 AquaCom polled fixed Modbus fixed Comli
26. User manual APP 521 FLYGT a xylem brand Table of Contents Table of Contents Read This dE 3 SEKS ET 3 Shortquides tit A e 5 Shorteuldes doeet tota tu aa 5 Eronet Panelists coco acte eae o Mat cU Ida E MN IU 8 Eront Panel oe teme tm eei p D eo eee el od nnn 8 Configure Basics a cect te cct iu Ioui eb m E C e DET 11 Configuration Startup sesto rne eege Eeer Die 11 Configure l O module Communication 11 Configure Level Controla e een PER E e RR ERA 12 Contigured O E 15 Configure General Purpose InpU ts geesde ette eroe ter ee 15 ORNS I DUES s tert oret pem aU p EO HR EE 16 Conde HE UES Sn nin Pe o uM D pum M E Eh 18 Other UE 20 Extended Configuration nete 21 Bd ul RR ere EE EN Configure Pump Control iaa 22 A AN RN 22 Configure Extra Orense eege 23 Configure Communication 25 SS da EE C RR REN 25 Elle 01AT AEN E id e a o dd 26 Configure Alarm Handling 31 AboUtA EE 31 Generali ee EE Ee EN Alarms Sent to SCADA Systems eene ee tenete treten teen nnne 32 Alarms Sent to SMS Receiverg eene tenente rre aE 32 Special Alarms oet tbe DER beo Rates 33 Measure Flow Rate and Capacity ute deiude egt d di lia 35 Estimate Pump Capacity ete RO ea E ns au EET T HARE HER EEN 35 Estimate Overflow Flow and Volume 35 Read Operational Data dl theme cil i redde vb naf et olt EE 38 Read Operational Data treni e rho E P PERCHE ee Eee eee ikea dead 38 Monitor Status and Alams teen a a nennen tenentes 40 Monitor Status
27. a RTU I adu 8 Lol Starvstop rz E Reset engine E Stop level 2 Response error 0 ca 19 Response error 4 ES Retum to auto la Abele 20 P2 3 Run time daily Run time daily min 0 min 5 tats daily sats daily Current 1 9 0 A APP 521 User manual Appendix C SCADA Systems Current Starts daily Run time daily Response error High temp Max run time Tripped High level SS le ES V 10 11 12 13 14 15 16 17 18 19 20 Power fail Modem Connection Alarm list Level Pump status Relay status Level range High level Start level 2 Start level 1 Stop level 2 Stop level 1 Dialled Alarm Handling APP 521 User manual When an alarm is triggered in the RTU it will call the SCADA system in order to be polled by the SCADA system for the alarm list For the SCADA system to recognize which RTU that is making the call a caller id is sent to the SCADA system Structure Caller id The caller id is generated automatically by the RTU e Syntax FLYGT_ lt protocol gt _ lt station number gt Example 1 If the protocol is Modbus and the station number is 31 the RTU generates the Caller id FLYGT_MODBUS_31 Example 2 If the station number is changed from 31 to 32 the RTU generates a new Caller id FLYGT_MODBUS_32 Function Alarm call The table below shows an outgoing alarm call from the RTU to the SCADA system SCADA system Alarm is generated Calls the SCADA
28. alarm has become passive SMS text 1 Kristianstadvagen 2007 09 12 06 45 B Mains error P Structure Alarm sent as SMS Text in example Comment Station number 1 Station name Elm St PS 14 Date 2007 09 12 Time 06 45 Alarm priority B Alarm text Mains error Alarm type P Legend A is active alarm P is passive alarm Acknowledge alarm e Make a telephone call to the RTU or Reply to the SMS Keep in mind No text is required Special Alarms Acknowledge Presence The personnel alarm function is activated by a selector switch usually a light switch in the pump station Function Personnel alarm APP 521 User manual 43 Monitor Status and Alarms Motor Protection 44 When the alarm indications are turned on you have to acknowledge your presence within a Warning time Acknowledge presence e Press Reset on the RTU front panel or e Flip the selector switch twice Example Switch the lights off and on You can try to reset a tripped motor protection manually Reset motor protection manually e Press Reset on the RTU front panel or Use remote control from the SCADA system Keep in mind Reset can only be done when the pumps are stopped APP 521 User manual Miscellaneous Miscellaneous Change Between Automatic Manual and Blocked Mode Normally the RTU controls the pumps Function Manual control You can override the automatic control and manually Block a p
29. ave been blocked 8460 C P1 Spare P1 Spare alarm P1 spare alarm alarm 8461 C P2 Spare P2 Spare alarm P2 spare alarm alarm 8484 B P1 ma mun P1maxrun time The pump 1 has exceeded the maximum allowed run time time The pump is blocked by this alarm See also the Max run time set point 8485 B P2 max run P2 man run time The pump 2 has exceeded the maximum allowed run time time See also the Max run time set point 8505 C Sensor Fault Sensor Fault An error in the analogue sensor has been detected The measured level is outside the sensor range 8510 B High High capacity P1 The RTU has calculated a capacity higher than the high capacity P1 capacity alarm level for pump 1 8511 B High High capacity P2 The RTU has calculated a capacity higher than the high capacity P2 capacity alarm level for pump 2 8514 B Low capacity Low capacity P1 The RTU has calculated a capacity lower than the low P1 capacity alarm level for pump 1 8515 B Low capacity Low capacity P2 The RTU has calculated a capacity lower than the low P2 capacity alarm level for pump 2 8538 B 1 0 mod not l O module s not Communication problem with l O module The 1 0 resp responding module is not responding APP 521 User manual Default priority Local text a 1 0 mod SCADA System Text e WEN type of 1 0 ule modu Appendix A RTU Descriptions Description Communication problems with 1 0 units Wrong unit typ
30. bauding set this as high as possible to get the best communication performances Otherwise set this value to the same as the value used in the initialization string for the modem Parity COM1 13_14 Protocol COM1 13_15 None Even or Odd AquaCom dialled Modbus dialled Comli dialled Use the same setting as in the communication equipment Station number id 13_1 001 899 In the SCADA system the station number is a unique number for the RTU Telephone no CS SMS 13 3 NOTICE Enter the telephone number to the SCADA system or MTC COM If you connect a terminal to the service port in the RTU you can specify the modem initialization with the command setcomdata Format setcomdata modem init gt MS Communication using a GSM modem The RTU can be monitored by the SCADA system in this configuration However alarms are sent directly to cell phones as SMS Reference Observe the limitations for combinations of modems and their configuration strings as described in the Modem Configuration manual Communication COM1 13 10 Values GSM Hayes predef Description Configure the modem using a PC and select GSM Hayes predefined Speed COM1 13 13 1200 115200 bps If your modem supports autobauding set this as high as possible to get the best communication performances Otherwise set this value to the same as the value used in the pre configuration of the modem Pa
31. ccess point name gt Communication using a Hayes compatible telephone modem or GSM modem Reference Observe the limitations strings as described in the Modem Configuration manual Communication COM1 Values Hayes modem for combinations of modems and their configuration Description Select Hayes modem when using TD33 for communication directly to 13 10 GSM H the SCADA system In all other cases configure the modem using a PC VEH pep and select GSM Hayes predefined Select this option if an MTC COM is included in the system Speed COM1 1200 115200 bps If your modem supports autobauding set this as high as possible to 13 13 get the best communication performances Otherwise set this value to the same as the value used in the pre configuration of the modem Parity COM1 None Even or Use the same setting as in the communication equipment 13 14 Odd 27 Configure Communication Values Description Protocol COM1 AquaCom dialled 13_15 Modbus dialled Comli dialled Station number id 001 899 In the SCADA system the station number is a unique number for the 13 1 RTU Telephone no CS SMS Enter the telephone number to the SCADA system or MTC COM 13 3 GSM modem Communication using a GSM or telephone modem Reference Observe the limitations for combinations of modems and their configuration strings as described in the Modem Configuration manual Values Description
32. cquisition operator can monitor process information and influence and change the process values The system allows logging trending and remote commands as well as presenting process data as significant digits staples curves trends or as symbols varying in colors and sizes 4 APP 521 User manual Shortguides Shortguides Shortguides Front panel Push buttons riXGr o o A NO Sod ee ee oe 29 A J fo g Wi Display Power LED Push buttons High level LED Pump status LED Relay status LED Alarm status LED Reset Remote alarm On Off SE LOS E eo Ro LT Escape Exit a menu without saving any changes Exit a sub menu Up arrow Scroll backwards one menu at a time Edit a value Left arrow Go back Move the cursor to the left while editing a value OK Display the first menu in a sub menu group Save a specified value Right arrow Advance Move the cursor to the right while editing a value Remote alarm On Off When remote is on alarms are transmitted to CS SMS Down arrow Advance one menu ata time Edit a value View pump running hours and number of starts Reset Acknowledge a new alarm It is not removed from the alarm log Display the Operating data 5_ menu and press OK 1 Repeat for P1 Start counter 5_1 and P1 Run hour 5 2 to P2 Start counter 5_3 and P2 Run hour 5_4
33. ct function for general input 4 Function gen input 5 Writable Alternatived None P1 leakage2 P2 leakage3 Power failure4 External alarm5 Blocking Personnel7 Overflow8 Low level float9 P1 manual10 P2 manual11 Rain meter12 P1 Spare alarm13 P2 Spare alarm14 High level Select function for general input 5 APP 521 User manual Appendix A RTU Descriptions Menu name Specification Description 15 4 Function Writable Alternative Select function for general input 6 _10 gen input 6 None P1 leakage2 P2 leakage3 Power failure4 External alarm5 Blocking Personnel7 Overflow8 Low level float9 P1 manual10 P2 manual11 Rain meter12 P1 Spare alarm13 P2 Spare alarm14 High level 15_4 Function Writable Alternatived Select function for general input 7 11 gen input 7 None P1 leakage2 P2 leakage3 Power failure4 External alarm5 Blocking Personnel7 Overflow8 Low level float9 P1 manual10 P2 manual11 Rain meter12 P1 Spare alarm13 P2 Spare alarm14 High level 15 4 Function Writable Alternative Select function for general input 8 _12 gen input 8 None P1 leakage2 P2 leakage3 Power failure4 External alarm5 Blocking Personnel Overflow8 Low level float9 P1 manual10 P2 manual11 Rain meter12 P1 Spare alarm13 P2 Spare alarm14 High level 15 5 1 0 module Rea
34. ctive Jumpered Running Passive Jumpered Controlled automatically Only an automatic mode input is used Not connected Active Controlled automatically Not connected Passive Blocked No inputs are used Not connected Jumpered Controlled automatically A pump can use motor protection Before using this function This function requires that the motor protection is connected to the Motor protector input for the pump Function Motor protection APP 521 User manual Configure I O When the input is activated Pump is blocked Atripped motor protection alarm is generated Related configuration A tripped motor protection can be reset See Reference Feedback from Pump Relay When the RTU tries to start a pump by activating its pump relay the relay can provide feedback Before using this function The pump relay has to be connected to the Start feedback input for the pump Function No feedback from pump relay RTU tries to start a pump Result RTU receives no feedback There is no idle pump There is another idle pump Result RTU Result RTU Generates a No response alarm Generates a No response alarm e Keeps the first pump set to run Blocks the first pump e Tries to start the next idle pump Power Failure The power supply is supervised by the I O module Types of I O modules There are two types of I O modules They have different power supplies e 24V or e
35. d only Menu group for I O module 15 5 BaselP address Writable Base IP address for the RTU and the I O module 2 1 consecutive addresses are required The first address is used by the RTU The second address is used by the 1 0 module and does not have to be entered 15 5 1 0 module MAC Writable The MAC address of the 1 0 module 22 addr 15_5 IP timeout Writable The timeout for the IP communication with the 1 0 3 module 15 5 1 O module type Read only Type of I 0 module 4 15 5 1 0 module Writable 1 0 module version The value is fetch from the UO 5 version module 15_6 Outputs Read only Menu group for Outputs 15 6 Function output Writable Alternatived Select if the outputs is to be used as motor protection 1 Motorprotect reset reset or general purpose outputs General output APP 521 User manual 61 Appendix A RTU Descriptions 62 Menu name Output 2 config Specification Writable Alternative1 Power failure2 High level3 High level float4 Low level5 Low level float Overflow7 P1 failure P1 blocked P2 failure10 P2 blocked11 Leakage P112 Leakage P213 No response P114 No response P2 Description Select which signals that shall activate the output 2 Applies only if general purpose outputs have been selected Output 4 config Writable Alternative1 Power failure2 High level3 High level float4 Low level5 Low level float Overflow7 P1
36. e min Testcall High rain 5 Testcall High rainfall 5 min Atest alarm is sent in order to verify that the RTU and its communication are working properly The alarm is sent at a regular interval which is configurable The RTU has calculated a rainfall higher than the rain alarm limit for 5 minutes List of Menus APP 521 User manual Menu name Alarm log High rain 24 h Specification Writable High rainfall 24 h The RTU has calculated a rainfall higher than the rain alarm limit for 24 hours Description Alarm log Level ft Read only Level indication Start level 1 ft WritableCentral SCH TextStart level 1 ft Start level for first pump Stop level 1 ft WritableCentral yee TextStop level 1 ft Stop level for first pump Start level 2 ft WritableCentral SE TextStart level 2 ft Start level for second pump Stop level 2 ft WritableCentral aem TextStop level 2 ft Stop level for second pump High level ft WritableCentral System TextHigh level ft High level alarm limit 2 6 Low level ft WritableCentral System Low level alarm limit 0 disables the function TextLow level ft 27 Randomstart WritableCentral System Random start range range ft TextRandom start range ft 2_8 Sensorrange ft Writable Sensor range 29 Sensor Writable Sensor calibration offset calibration ft 3 P1
37. e 09 12 07 Time 6 45A Alarm type P Legend A is active alarm P is passive alarm Alarm priority Open the alarm log 1 Display the Alarm log menu 1 Result The number of alarms in the alarm log are also shown in the menu window 2 Press OK Result The first alarm is displayed in the menu window Navigate the Alarm log Press the Up or Down arrow Delete alarms 1 When an alarm is displayed in the menu window press OK Result The text Delete alarm is displayed 2 Press the Up or Down arrow to select either Current only the current alarm will be deleted e All all alarms will be deleted 3 Press OK Result The text Log cleared is displayed Close the Alarm log Press Esc 42 APP 521 User manual Monitor Status and Alarms Disable Alarms Temporarily When working in a pump station you can temporarily prevent new alarms from being sent Example Avoid false alarms during sump cleaning Function Remote alarm handling Alarm handling Description Local New alarms are not sent but buffered in the RTU Clear buffer The following takes place 1 Alarm buffer is cleared 2 Alarm handling is set to Remote Any alarm is sent Temporarily disable sending alarms 1 Select Local in the Transmit alarm menu 12 7 2 When ready set Transmit alarm to Clear or e Remote Monitor Alarms Sent as SMS The RTU can send alarms to SMS receivers Example Mains error
38. e alarm code to use for general input 2 Alarm code input 3 Writable Alternative alarm code to use for general input 3 Alarm code input Writable Alternative alarm code to use for general input 4 12 1 Alarm code input Writable Alternative alarm code to use for general input 5 5_5 12 1 Alarm code input Writable Alternative alarm code to use for general input 6 56 J 12 1 Alarm code input Writable Alternative alarm code to use for general input 7 57 7 12 1 Alarm code input Writable Alternative alarm code to use for general input 8 58 8 12 1 Test alarm Read only Menu group for test alarm 6 12 1 Test alarm Writable Test alarm interval How often the test alarm shall be 6 1 interval days sent 12 1 Testalarmtime Writable Test alarm time The time of the day at which the test 6 2 alarm is sent 12 1 Testalarm state Writable AlternativeO Off Manual activation of test aam Also reflects the current 6 3 On state of the test alarm 13 Communication Read only Menu group for communication with the Central system Card not SMS installed 13_1 Sc number Writable The unique number of the station within the system i 13 2 Station name WritableCentral System Enter the station name This name will be used in SMS TextStation name calls to a GSM telephone 13 3 Telephoneno WritableCentral System Telephone number to central system or
39. e the same value in Aquaview APP 521 User manual Telephone modem APP 521 User manual Communication COM1 13_10 Values GPRS Configure Communication Description The RTU automatically initializes the modem However the modem speed needs to be manually configured Speed COM1 13_13 19200 bps This is the default speed used by the modem after a power on reset Do not use the default AT amp F as this will increase the speed to 115200 bps Note Sometimes a lower value is required Parity COM1 13_14 Protocol COM1 13_15 None Even or Odd AquaCom unpolled fix Use the same setting as in the communication equipment CS IP address 13_18 Enter the IP address to the SCADA system CS IP port 13 19 Enter the IP port of the SCADA system Access point 1 13 20 Enter the access point name It describes the telephone provider for example internet lt some telephone company name gt net Ifthe name is longer than 20 characters the name can be split in two Enter the first piece in the Access point 1 menu and the second piece in the Access point 2 menu Access point 2 13 21 Station number id 13 1 NOTICE 001 899 In the SCADA system the station number is a unique number for the RTU If you connect a terminal to the service port in the RTU you can specify the access point name with the command setcomdata Format setcomdata lt a
40. e turned on as well Before using this function This function requires that the alarm equipment is connected to the common alarm output Function Common alarm output The output is affected by selected alarms When an alarm is Not acknowledged the output is active Acknowledged the output is passive Configure Common alarm output 1 Select continuous or intermittent output in the Common alarm menu 15 3 1 2 Specify alarms that will activate the output in the Com alarm activ 1 3 menus 15 3 2 15 3 4 For each alarm that can activate the output select 1 to enable the condition e Oto disable the condition Reset Motor Protection 18 A tripped motor protection can be reset Before using this function This function requires that the Reset circuit output for a pump is connected to the reset input in the motor protection Type of reset RTU can try to reset the motor protection automatically or Personnel can try to reset the motor protection manually Function Automatic reset 1 RTU waits three minutes for the protection to cool 2 RTU tries to reset the motor protection once Result The table shows possible results If reset is successful pump can now restart is successful but the motor protection is tripped again no further reset attempts are made Pump remains the following pump cycle blocked fails pump remains blocked Configure motor protection reset APP 521 User manual Conf
41. elay is activated Flashingred Pump is blocked Possible causes 230 V mains power failure Pump start is delayed after a power failure O Red Pump is blocked Possible causes External blocking signal is active External Manual 0 Auto switch is set to blocked Ex classified environment No liquid is detect in the sump Remote block from SCADA system Sump level is low AY O Flashingred New alarm has occurred An alarm remains active The alarm is not acknowledged The alarm is acknowledged No active alarms An alarm is being sent to SCADA system or SMS receivers RTU is set to send alarms to SCADA system or SMS receivers APP 521 User manual No alarm is sent outside the RTU 41 Monitor Status and Alarms Monitor Alarms in the RTU Acknowledge Silence an Alarm When a new alarm is generated the common alarm output may be turned on Example e Siren e Lamp When the alarm is acknowledged the output is silenced as well The alarm is not removed from the alarm log Acknowledge a new alarm Press Reset Monitor and Erase Alarms in the Alarm Log The last 100 alarms are listed in the Alarm log Restriction Only passive alarms can be deleted from the Alarm log Example Mains error alarm has become passive Text in alarm log Mains error 09 12 07 6 45A PB Structure Alarm in alarm log Text in example Comment Alarm text Mains error Dat
42. eloping new technologies that will improve the way water is used conserved and re used in the future is central to our work We move treat analyze and return water to the environment and we help people use water efficiently in their homes buildings factories and farms In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise backed by a legacy of innovation For more information on how Xylem can help you go to xyleminc com xylem Let s Solve Water Xylem Water So utions AB Visit our Web site for the latest version of this document and Ges II Ze 33 more information esallvagen 1 74 87 Sund byberg The original instruction is in English All non English S d instructions are translations of the original instruction weden Tel 46 8 475 60 00 9 2011 Xylem Inc Fax 46 8 475 69 00 http tpi xyleminc com 896767 2 2 en US 2012 10 IOM APP521
43. erflows No of major overfl Writable Number of major overflows Overflow time h min Writable Overflow time Rain inch Writable Rain daily value Rain alarm 5min inch 5min Writable Rain limitfor 5 minute period Rain alarm 24h inch 24h Writable Rain alarm limit for 24 hours Rain scale inch pulse Writable Rain meter scale factor Flows and volumes Free flow GPM Read only Read only Flows and volumes Free flow inflow Pumped volume m3 Read only Pumped volume Sump volume m3 Read only Sump volume Sump form Read only Sump form 9_1 Area m2 WritableCentral System This is the area that is used in the capacity calculations TextArea m2 10 Capacity Read only Capacity 10_1 Calc capacity P1 Read only Calculated capacity P1 GPM 10_1 Nominal capacity WritableCentral System Enter the nominal capacity of P1 Used for capacity 1 P1 GPM TextNominal capacity P1 alarms GPM 51 Appendix A RTU Descriptions 52 Menu name Capacity div P1 GPM Specification WritableCentral System TextCapacity divergation limit P1 GPM Description Divergation limit for high and low capacity alarms Uses nominal capacity this channel Calc capacity P2 GPM Read only Calculated capacity P2 Nominal capacity P2 GPM WritableCentral System TextNominal capacity P2 GPM Ente
44. evel 1 Stop level 2 Stop level 1 Low level Function Analogue levels If sump level exceeds High level limit high level alarm is generated exceeds a Start level one pump is started drops below a Stop level one pump is stopped drops below Low level limit the following takes place All pumps are temporarily blocked Low level alarm is generated Configure analogue levels Specify the lowest start level in the Start level 1 menu 2 1 APP 521 User manual Configure Basics 1 Specify the lowest stop level in the Stop level 1 menu 2_2 2 Ifthere is a second pump specify Start Stop level 2 3 Specify alarm limits in e High level menu 2 5 e Low level menu 2 6 Disable a pump 1 Seta start level to 0 2 Setthe corresponding stop level to 0 Disable low level block Set low level alarm limit to O APP 521 User manual Configure I O Configure I O Configure General Purpose Inputs General purpose input 1 8 can be connected to several types of external equipment Types of functions Function Blocking Description When the input is activated All pumps are blocked They remain blocked as long as the blocking signal remains active e A blocking alarm is generated External alarm General purpose input 1 8 can be assigned as Alarm input 1 8 When an input is activated the corresponding external alarm is generated For example Alarm input 3 High level When
45. extMax run time min s Writable Alternatived No1 Yes The maximum time the pumps are allowed to run continuously 0 disables the function When inactive No thermal blocking resets automatically by thermal contact When active Yes blocking persists until manually reset Alarm setup Read only Menu group for alarm General alarm delay min s WritableCentral System TextGeneral alarm delay min s Delays the recording of an alarm Used for all alarms except power failure alarm and low level Pow fail alarm delay min WritableCentral System TextPower failure alarm delay min The delay of a Power failure alarm before it is recorded Low lev alarm delay min s WritableCentral System TextLow level alarm delay min s The delay of a Low level alarm before it is recorded Blocking alarm delay min WritableCentral System TextBlocking alarm delay min The time the blocking signal must be active before an alarm is generated Work timemin Writable Work time before an acknowledge is required from the personnel Warning time min Writable Warning time during which an acknowledge from personnel is requested before the personnel alarm is sent 12 7 Transmitalarm Writable Alternatived Alarm transmission 0 Local Alarms are not transmitted Local Remote2 1 Remote Alarms are transmitted to the Central ClearCentral ro system SMS receiver 2
46. failure8 P1 blocked9 P2 failure10 P2 blocked11 Leakage P112 Leakage P213 No response P114 No response P2 Select which signals that shall activate the output 4 Applies only if general purpose outputs have been selected Diagnostic program Writable AlternativeO Off1 39 Diagnostic program for test of the RTU Flygt default Writable AlternativeO No1 Yes Resets all settings to default Show more menus Writable AlternativeO No1 Yes Shows hidden menus Show more menus password Writable Shows hidden menus when password function is enabled Enter password a Language Writable Alternative English1 Deutsch2 Nederlands3 Francais4 Dansk5 Svenska Norsk7 Espa ol8 Magyar9 Suomi10 Italiano11 PycckNN12 Polski13 English US Select display language APP 521 User manual Appendix B Tag List Tag List ist Tag Li ix B Appendix B Append Teen aaa MOT wu v 10 1S 6666 9 INIGANDENA momoo Za tH ro sn 7 dund vum were Juano 81 ha a E 6666 al LNICGINDISNA Dou cd lvl ro sn q duind juan BS ro 6666 z INIGANDISNO qoum cd ES E AA a uonrpuoo dos MI 10 0 IS 6666 66667 INIGHNDIS paoqdoig Td Em Swol Cel zl sel iamos persia T uonrpuoo ues MI w 10 0 IS 6666 66667 INIGHNDIS PAPIS Id I sn tepos Liege cajon a i p eso of arcos Hamus Ap 998 09 sn juoso1d oy ur y dund jo sojnu
47. figure v shaped spillway 1 Select V notch in the Weir select menu 6_1 2 Specify a sump level in the Overflow level menu 6 2 Keep in mind Enter 0 to only use the overflow sensor to trigger calculations 3 Specify the weir discharge coefficient in the Discharge coeff menu 6_3 Reference Spillway supplier Example A typical value is 0 58 36 APP 521 User manual Measure Flow Rate and Capacity 4 Specify a range in the Overflow range menu 6 4 5 Specify a width in the Weir width menu 6_5 Details Any Weir with 2 10 Known Overflow Flows Reference for general information and requirements Estimate Overflow Flow and Volume Considerations For accurate estimations Levels should be uniformly distributed within the overflow range Top most level should be the maximum overflow flow The more known overflow flows the greater the accuracy Example Two known overflow flows Overflow 2 are the f Overflow 1 are the low at top of the overflow range flow at 1 2 of the overflow range 2 1 Overflow 1 1151 GPM 2 Overflow 2 2197 GPM 3 Overflow range Example Five known overflow flows Overflow 5 are the flow at top of the overflow range Overflow 4 are the flow at 4 5 of the overflow range Overflow 1 are the flow at 1 5 of the overflow range 5 4 4 3 6 2 1 1 Overflow 1 219 GPM 2 Overflow 2 612 GPM 3 Overflow 3 1490 GPM 4 Overflow 4 2032 GPM
48. fixed Max buffer size 13_24 80 4000 If your radio has a limited buffer or there are disturbances decrease this value e g 200 Station number id 13_1 Fixed line HDX Half Duplex Communication using a fixed line modem radio modem or directly to a PC GPRS modem 26 Communication COM1 13_10 001 899 Values RS232 HDX In the SCADA system the station number is a unique number for the RTU When fixed communication is used the station number and fixed line id both have the same value in Aquaview Description Will work with normal settings in the SCADA system Speed COM1 13_13 1200 115200 bps Set this value to the same as the port baudrate in the SCADA system Parity COM1 13_14 Protocol COM1 13 15 None Even or Odd AquaCom polled fixed Modbus fixed Comli fixed Use the same setting as in the communication equipment RTS delay COM1 13 17 25 1000 ms Low delay means faster communication Use higher value if required by the radio i e ifthere are problems with the communication Max buffer size 13 24 80 4000 Ifyour radio has a limited buffer or there are disturbances decrease this value e g 200 Station number id 13_1 Communication using a GPRS modem 001 899 In the SCADA system the station number is a unique number for the RTU When fixed communication is used the station number and fixed line id both hav
49. flow flow and overflow volume Overflow segment 5 GPM Overflow segment 6 GPM WritableCentral System TextOverflow segment 5 GPM WritableCentral System TextOverflow segment 6 GPM Overflow segment 5 used by the manual calculation method to calculate overflow flow and overflow volume Overflow segment 6 used by the manual calculation method to calculate overflow flow and overflow volume APP 521 User manual APP 521 User manual Menu name Overflow segment 7 GPM Specification WritableCentral System TextOverflow segment 7 GPM Appendix A RTU Descriptions Description Overflow segment 7 used by the manual calculation method to calculate overflow flow and overflow volume Overflow segment 8 GPM Overflow segment 9 GPM WritableCentral System TextOverflow segment 8 GPM WritableCentral System TextOverflow segment 9 GPM Overflow segment 8 used by the manual calculation method to calculate overflow flow and overflow volume Overflow segment 9 used by the manual calculation method to calculate overflow flow and overflow volume Overflow segment 10 GPM WritableCentral System TextOverflow segment 10 GPM Overflow segment 10 used by the manual calculation method to calculate overflow flow and overflow volume Overflow flow GPM Read only Overflow flow Overflow volume m3 Read only Overflow volume Overflow count Writable Number of ov
50. haracter is left blank the standard alarm text is used Example Alarm Input T Function Alarm codes 1 An alarm is sent to the SCADA system The alarm contains an alarm code 2 SCADA system uses the alarm text that corresponds to the alarm code Keep in mind Alarm texts in the SCADA system may differ from the alarm texts in the RTU Configure alarm texts 1 Specify alarm texts in the Alarm text input 1 8 menus 12 14 1 12 14 8 2 Specify alarm code in the Alarm code input 1 8 menus 12 15 1 12 15 8 Keep in mind Only relevant when alarms are sent to a SCADA system Alarms Sent to SCADA System The RTU can send alarms to a SCADA system Function Sending fails RTU sends an alarm to the SCADA system Result Sending fails Example SCADA system is busy or do not reply RTU waits one minute before the next attempt QM successive failure the RTU waits one minute longer than before until 10 attempts have ailed The RTU waits three hours before recommencing the dialing sequence Alarms Sent to SMS Receivers Alarm Acknowledgement The RTU can send SMS with alarms to one recipient at a time or to all at once Function Alarm acknowledgement time 1 RTU sends an SMS with an alarm to a recipient 2 Result RTU receives an acknowledgement Result RTU receives no acknowledgement within within specified time specified time 32 APP 521 User manual Configure Alarm Handling Description No
51. he operator panel must be set up Before using this function e Obtain MAC address Reference Bar code on l O module housing e f the l O module is connected to an intranet obtain two consecutive IP addresses from the network administrator Bar code with MAC address The MAC address is the last 9 digits of the bar code Example Bar code 10 255 240 017 MAC address 255 240 017 Type of communication The operator panel and l O module can be connected in two ways Local network direct connection with cable Intranet both modules are connected to an intranet Types of IP addresses The RTU uses two consecutive IP addresses First address is called BaselPaddress It is used by the operator panel e Second address is derived from the first It is used by the I O module Local network In this case the default Base IP address is sufficient If desired any of the following free addresses can be used instead 10 0 0 0 to 10 255 255 255 e 172 16 0 0 to 172 31 255 255 e 192 168 0 0 to 192 168 255 255 Configure I O module communication Specify the MAC address in the l O module MAC addr menu 15 5 2 1 If necessary specify the first of the two consecutive IP addresses in the Base IP address menu 15 5 1 Keep in mind If the modules form a local network the default Base IP address is sufficient 2 If necessary specify a new IP communication timeout in the IP timeout menu 15 5 3 Keep in mind the default value is appr
52. ied environment Function EX mode When no liquid is detected in the sump all pumps are blocked The starting method will not matter that is any manual start attempt maintenance run or remote start command will be blocked Configure EX mode e To enable EX mode select On in the EX mode menu 14_5 e To disable EX mode select Off Related configuration EX mode affects General purpose inputs Trim Pump Control Delay a Pump Start The RTU can delay the start of a pump Type of start delay Start delay Condition Delay for next pump Minimum pump stop time A pump has stopped 5 seconds Time between starts A pump has started 5 seconds Power failure EN supply has been restored after a power 10 seconds ailure Limit Pump Operation The RTU can limit e Number of pumps running at the same time Maximum time any pump is allowed to run continuously Example The maximum runtime is useful to stop a clogged pump from running too long Function Maximum number of running pumps When the maximum number of pumps are running at the same time no idle pump is allowed to start Function Maximum runtime 22 APP 521 User manual Extended Configuration When a pump has run longer than the maximum run time Pump is temporarily stopped Maximum runtime alarm is generated Considerations Maximum runtime To avoid a flooded pump sump the maximum runtime must exceed one pump cycle Consider that the fol
53. ig an sdApuoneuioy uyordungpo o vy en Gel Arequunoos ma NIVA fejoquue v dd LIT pao dolS zd cel pAo BIUIS zd E Arecpunoimis za or Areqpourpuny zd aurea p fqo m Rei e a 4 APP 521 User manual 64 Suruuni st dung TVLIDIO Appendix B Tag List dund wo souodsoy Y 1 dwnd jo eys joworsojenuem ma dund uo ap SI uure e uni VIN dund uo oAnoe sr wee juoxmo MOT 1 dund uo oanoe st were oSexeo T TVLIDIO TVLIDIO TVLIDIO TVLIDIO IVLIDIG qdunduoompesrumqeoum qd af LJ cc CL o TWIG Lduinduoaanoe sr were oouodsoron Pf TWIG JOXIO UR sey dung poyorq st q dung ST uLre e MO JISA ATOR SI 9 indino Tei ATION TLIC TvubId TLIC TVET TVLIDIO TR y JU9IMIMOT AY 90i 9Anov 600 aOR ATOR ATO AOR SI 9 IN AJOL AJOL AJIL ATOR DANIL AJOL OATIOR SI GM TVLIDIG Tvubid L Tv eg of eu of TW LISI Po TLIC of eum of ung L of eum Po eum of eum of Toa TVLIDIO TVLIDIO TVLIDIO TVLIDIO BAY 00 BAY 00 AMY ZOO OV I00 Ue VJOSUOS ATT ur v o TAT Prey TAT Dino LAAT Une yuysrH31g LAAT 9 nov 91 9 nov SIG 9 nov ELO SAV EIA SAV ZIG SAV LO 9 nov OIG o nov 60d oAne ST g ndur TEE SAT SI 3ndur OATIOR SI cin jun 393 op von dos q TVLIDIO TVLIDIO TVIDDIG TVIDDIG TVLIDIO TVLIDIO TVLIDIO
54. igure I O 1 Select Motorprotect reset in the Function output 2 amp 4 menu 15_6_1 2 Inthe Tripped auto reset menu 14_6 select Yes to enable automatic reset No to disable automatic reset Extra Options When Motor Protection Reset is Not Used Terminals 13 14 and 17 18 on the MIO 501 I O board can be used as general outputs Terminals 13 14 is referred to as Output 2 Terminals 17 18 is referred to as Output 4 Function General output The General output is affected by selected conditions When e At least one condition is true the output is active All conditions are false the output is passive Conditions that can affect a General output Condition Description Power failure There is a mains power failure High level Sump level is high High level float High level float is active Low level Sump level is low Low level float Low level float is active Overflow There is an overflow P1 failure Pump 1 is blocked by a pump failure P1 blocked Pump 1 is blocked P2 failure Pump 2 is blocked by a pump failure P2 blocked Pump 2 is blocked Leakage P1 Leakage sensor for pump 1 is active Leakage P2 Leakage sensor for pump 2 is active No response P1 There is no response from pump 1 No response P2 There is no response from pump 2 Pump failures The following pump failures can block a pump High temperature Tripped motor protection Exceeded max run
55. in alarm limit a high rain 24 h alarm is generated Configure rain measurement 1 Specify the scale factor for the rain meter in the Rain scale menu 7 3 Example if the rain meter is specified to give 1 2 mm pulse enter 1 2 as scale factor 2 Specify the rain alarm limit for a 5 minute period in the Rain alarm 5min menu 7 1 3 Specify the rain alarm limit for a 24 hour period in the Rain alarm 24h menu 7 2 APP 521 User manual Configure Communication Configure Communication Systems APP 521 User manual Direct communication with the SCADA system In this system the RTU communicates directly with the SCADA central system A modem a radio or a signal cable is used for the transmission of information between the units in the system Either the factory settings or the first user profile of the modem profile 0 can be used In the first case no special configuration of the modem is required but in the second case the user profile has to be configured prior to use with the RTU Communication via MTC COM In this system the RTU communicates with the SCADA system via the communication unit MTC COM A modem a radio or a signal cable is used for the transmission of information between the units in the system Prior to use with the RTU the first user profile of the modem profile 0 has to be configured NOTICE The factory settings of the modem cannot be used in this case Modems Communication is possible using PS
56. l Rain The figure below shows an example of the AquaView status view 16 APP 521 X O 17 OVERFLOW q 18 m h 19 90s 20 oom 21 3 50m 22 SE RER 120m 24 0 70 m q 25 a i 26 et 27 fe 67 Appendix C SCADA Systems Report 68 22 Max level 23 High level 24 Start level 25 Stop level 26 Low level 27 Rain 28 Alarm handling local remote 29 Alternation 30 P1 capacity 31 P1 current 32 P1 starts 33 P1 run time Status View The status view shows Momentary status of the station Daily operating data and List of active alarms Remote Control The RTU can be controlled remotely 1 Right click in the status view to display a dialog box for remote control 2 The RTU reverts to the automatic mode within 30 seconds after the modem has hung up Example Object P1 e F1 Start pump 1 F2 Stop and block pumps F3 Return control to automatic e F4 Reset unit RTU information To show version information click RTU info Setpoints How to use setpoints Setpoint values can be fetched and sent in random order Keep in mind Maximum is 500 transmitted characters e Alarm code filter can be fetched and sent in random order e Alarm priorities can be fetched and sent in random order NOTICE Fetching alarm code filter or alarm priorities requires at least AquaView 1 23 01 The report data consists of daily data divided into time segment
57. l setpoints are incorrect The specified setpoints nts for Start Stop or High level is either outside the calibration range or they are mutually not corresponding i e the high level setpoint is lower than the start level setpoint 47 Appendix A RTU Descriptions 48 Default priority Local text Leakage P1 SCADA System Text Leakage P1 Description Water in oil Alarm from pump 1 Leakage P2 Leakage P2 Water in oil Alarm from pump 2 81 C Alarm input Alarm digital input Alarm from digital input 1 The alarm is user defined 1 1 82 C Alarm input Alarm digital input Alarm from digital input 2 The alarm is user defined 2 2 83 C Alarm input Alarm digital input Alarm from digital input 3 The alarm is user defined 3 3 84 C Alarm input Alarm digital input Alarm from digital input 4 The alarm is user defined 4 4 85 C Alarm input Alarm digital input Alarm from digital input 5 The alarm is user defined 5 5 86 C Alarm input Alarm digital input Alarm from digital input 6 The alarm is user defined 6 6 87 C Alarm input Alarm digital input Alarm from digital input 7 The alarm is user defined 7 7 88 C Alarm input Alarm digital input Alarm from digital input 7 The alarm is user defined 8 8 8214 B Low 24V Low 24V external Low 24V supply Supply supply 8378 A Blocked Blocked All the pumps h
58. layed To select a higher value press the Up arrow To select a lower value press the Down arrow Value has been saved Value is below permissible range xx Enter a higher value Value is above permissible range yy Enter a lower value Show installation and service menus To show menus that are used only during installation or service e Select Yes in the Show more menus menu 16 e f the password function is in use enter the password instead APP 521 User manual 9 Front Panel NOTICE When the display has been idle for ten minutes Backlight is switched off Only default menus are shown Miscellaneous buttons Shift between remote and local alarm handling Reference Disable Alarms Temporarily Acknowledge a new alarm It is not removed from the alarm log Reference Monitor and Erase Alarms in the Alarm Log Language The display language is changed in the Language menu Look for the m symbol It is shown in the top left corner of the Language menu 10 APP 521 User manual Configure Basics Configuration Startup To show parameter values in U S units make sure the language English US is selected in the Language 18 menu To access to the configuration menus e Select Yes in the Show more menus menu 16 e If the password function is in use enter the password instead Configure l O module Communication Communication between the l O module and t
59. lowing can add time to a pump cycle High level runtime Stop delay Limit pump operation 1 Specify maximum number of running pumps in the Max no run pumps menu 11 7 2 Specify maximum runtime for pumps in the Max run time menu 11 11 Disable runtime limit Set maximum runtime to 0 Maintenance run A pump that stands still for a long time can be run automatically with regular intervals This is useful to keep the mechanical seals in the pump in shape Function Maintenance run When a pump has been standing still for a specified number of hours the RTU starts the pump for a maintenance run Configure maintenance run 1 Specify the time between each maintenance run in the Auto start interval menu 11_8 2 Specify the pump run time during a maintenance run in the Auto start time menu 11_9 Disable maintenance run Set auto start time to 0 Operating Sequence If a pump always start at the lowest sump level this pump will normally run more than the other pumps Type of operating sequence Sequence Description P1 primary Pump 1 always starts on the lowest start level P2 primary Pump 2 always starts on the lowest start level Start alternation Pumps alternate start levels after each pump cycle Run hour alternation Pumps alternate start levels after specified hours of operation Configure operating sequence 1 Specify type of operating sequence in the Alternation menu 11_5 2
60. mber in the list 0 disables the function Le the SMS is send directly to all valid telephone numbers Only applicable when alarm handling using SMS is selected SMS P alarm Writable Alternative No1 YesCentral System TextSMS P alarm Send SMS on deactivation of an alarm Only applicable when alarm handling using SMS is selected Communication COM1 Writable Alternatived None1 Hayes modem2 GSM Hayes predefined3 RS232 HDX4 RS232 FDX5 User modem GPRS Type of communication to use for the communication with the Central System SMS Modem init 1 Modem init 2 Writable Writable Initialization string for the modem part 1 Applies only when qUser modem is selected as communication Initialization string for the modem part 2 Applies only when qUser modem is selected as communication Speed COM1 bps Writable Alternatived 12001 24002 48003 96004 192005 384006 576007 115200 Speed to use for the communication with the Central System Parity COM1 Writable Alternatived None1 Even2 Odd Parity COM1 Protocol COM1 Writable Alternative AquaCom polled fixed1 AquaCom dialled2 AquaCom SMS3 Modbus fixed4 Modbus dialled5 Comli fixed Comli dialled7 AquaCom unpolled fix Choice of transmission protocol to use for the communication with the Central System SMS Modbus addressing Writable AlternativeO Standard1 DNP3 WITS Thi
61. me Before configuring the function Optionally configure a General purpose input as overflow input Types of overflow monitoring APP 521 User manual 35 Measure Flow Rate and Capacity Overflow calculations starts when e Overflow activates the overflow sensor or Sump level exceeds a specified overflow level Keep in mind Overflow level is only relevant if an analogue level sensor is used Types of weir Overflow calculations are based on Rectangular spillway e V shaped spillway or Any type of spillway where the overflow flows are known for 2 10 sump levels Disable overflow calculations Select No in the Weir select menu 6_1 Details Rectangular Weir Reference for general information and requirements Estimate Overflow Flow and Volume Illustration Rectangular spillway 1 TT 1 Weir width Configure rectangular weir 1 Select Rectangular in the Weir select menu 6_1 2 Specify a sump level in the Overflow level menu 6 2 Keep in mind Enter 0 to only use the overflow sensor to trigger calculations 3 Specify the weir discharge coefficient in the Discharge coeff menu 6_3 Reference Spillway supplier Example A typical value is 0 62 4 Specify a width in the Weir width menu 6_5 Details V shaped Weir Reference Volume for general information and requirements Estimate Overflow Flow and Illustration V shaped spillway 1 1 Weir width 2 Overflow range Con
62. more SMS are sent RTU tries to sends the SMS to the next recipient NOTICE If all numbers have been dialled but no alarm acknowledgement has been received the specific alarm will not be sent again Function No alarm acknowledgement time When the acknowledge request is disabled SMS alarms are sent to all listed phone numbers Configure SMS alarm acknowledgement Specify acknowledgement time in the SMS Acknowledge time menu 13 8 To disable acknowledge requests set acknowledgement time to 0 Passive Alarms When alarms become passive SMS can be sent out Specify passive alarm handling To send out SMS with passive alarms select Yes in the SMS P alarm menu 13 9 To disable SMS with passive alarms select No Time Frame for Sending D alarms Function D alarm time frame SMS with D alarms are sent only during a specified time frame If the alarm occurs at any other time the RTU will wait until the D alarm time frame begins and then send the alarm Function No D alarm time frame If the D alarm time frame is disabled D alarms are treated as A alarms Configure time frame 2 Specify when to stop sending SMS in the D alarm end time menu 12 10 1 Specify when to start sending SMS in the D alarm start time menu 12 9 Disable time frame Set both start and end times to 0 Special Alarms Personnel Alarm The personnel alarm is used when work of any kind is carried out in a pump station and alerts
63. nput 2 Specification Writable Alternatived None P1 leakage2 P2 leakage3 Power failure4 External alarm5 Blocking Personnel7 Overflow8 Low level float9 P1 manual10 P2 manual Rain meter12 P1 Spare alarm13 P2 Spare alarm14 High level Description Select function for general input 2 Function gen input 2 Function gen input 3 Read onlyAlternativeO Start level 1 Writable Alternatived None1 P1 leakage2 P2 leakage3 Power failure4 External alarm5 Blocking Personnel7 Overflow8 Low level float9 P1 manual10 P2 manual11 Rain meter12 P1 Spare alarm13 P2 Spare alarm14 High level Select function for general input 2 Select function for general input 3 Function gen input 3 Read onlyAlternatived Start level 2 Select function for general input 3 Function gen input 4 Writable Alternatived None P1 leakage2 P2 leakage3 Power failure4 External alarm5 Blocking Personnel Overflow8 Low level float9 P1 manual10 P2 manual11 Rain meter12 P1 Spare alarm13 P2 Spare alarm14 High level Select function for general input 4 Function gen input 4 Writable Alternatived None P1 leakage2 P2 leakage3 Power failure4 External alarm5 Blocking Personnel7 Overflow8 Low level float P1 manual10 P2 manual11 Rain meter12 P1 Spare alarm13 P2 Spare alarm14 High level Sele
64. on Front Panel 4 4 5 enti hia seien le Hr deh te ode ere oreet tdt 40 Monitor Alarms in the RTU cinc La Hee EEN 42 Monitor Alarms Sent s SMS enge suas aig e ere tein he e estes tt ect Sentit e OE rd 43 Special Eum 43 Miscellaneous etre ep iet et ti n ee d deed e ed UH eee a Pee ge ena 45 Change Between Automatic Manual and Blocked Mode 45 APP 521 User manual 1 Table of Contents TROUBIESHOOTING its RT 45 Appendix Ac RTU Descriptions irene Cremona Aye EPA cae nae 47 List Alas cion din 47 Listo Menu a A it tele 49 Appendix Bs Tag sua ip is 63 Appendix B Tag Listin iaa did a 63 Appendix C SCADA ste Suicida iii 67 Flygt SCADA System Aquaview cessesecseesesessssseeeeseseseneseeseeescecsesceesaeseeesasacaeeesesasacaeeesanaeeteeees 67 Other SCADA Systems iiie cede Tere edet etti sete idiota 69 2 APP 521 User manual Read This First Read This First Read This First This manual is applicable to the following versions Hardware APP 521 Operator panel AFH1801 Rev 1 02 or later e O module AHH1801 Rev 1 02 or later Com module TMX1801 Rev 1 00 or later System Software 2 73 or later Application 1 44 or later Introduction Before starting to use APP 521 read this chapter carefully It contains general information on documentation safety and guarantee Product Overview APP 521 is a pump controller that consists of an I O module and an operator panel APP 521 can use a PSTN GSM GP
65. op level switches General purpose input 1 4 are assigned automatically as inputs for the following switches Stop level Start level 1 2 and High level Exception EX mode In EX mode General purpose input 7 8 are assigned automatically as manual mode input for pump 1 2 Reference EX classified Environment Configure I O Menus to use Function gen input 1 8 menus 15 4 1 15 4 12 Related configuration External alarms can have local alarm texts Reference If a high level switch is used configure the high level runtime Reference Manual mode is further described If used configure the personnel alarm Reference Optionally configure overflow calculations Reference If used configure the rain meter Reference Other Inputs Automatic Manual Mode for a Pump Motor Protection 16 An external device can be used to switch between automatic manual and blocked mode for a pump Example manual 0 auto switch Before using this function Optionally configure a General purpose input as manual mode input Optionally the Automatic mode input for a pump can be connected to the device Keep in mind If the Automatic mode input for a pump is not used the input must be jumpered Input configurations Manual input Auto input Pump state Both inputs are used Active Passive Running Passive Active Controlled automatically Passive Passive Blocked Only a manual mode input is used A
66. opriate for most installations APP 521 User manual 11 Configure Basics Configure Level Control Basically there are two ways to detect the sump level Analogue level sensor or Digital start and stop level switches Configure Digital Start and Stop Level Switches Start and stop level switches determine when a pump normally starts and stops An installation includes a start level switch for each pump and optionally a stop level switch Function Stop level switch Sump level exceeds Start level 1 switch Result First pump is started Sump level exceeds Start level 2 switch Result Second pump is started Sump level drops below the stop level switch Result Both pumps are stopped Function No stop level switch Description Sump level exceeds Start level 1 switch Result First pump is started Sump level drops below the Start level 1 switch Result Timer for the pump is started Timer exceeds the specified run time Result Pump is stopped Configure stop condition stop level switch 1 Select Digital in the Control mode menu 14_2 2 Select Stop level switch in the Stop condition menu 14 3 Configure stop condition no stop level switch 1 Select Digital in the Control mode menu 14 2 2 Specify Run on time in the Stop condition menu 14 3 3 Specify how long time a pump should run in the Run time menu 14 4 Configure Analogue Level Sensor An analogue level
67. r the nominal capacity of P2 Used for capacity alarms Capacity div P2 GPM WritableCentral System TextCapacity divergation limit P2 GPM Divergation limit for high and low capacity alarms Uses nominal capacity this channel Capacity calculation Read only Capacity calculation Upper level capacity ft WritableCentral System TextUpper level capacity ft Upper level for capacity calculation Has to be below the lowest start level 10_3 Lower level WritableCentral System Lower level for capacity calculation Has to be higher than 2 capacity ft TextLower level capacity ft the stop level 11 Pump control Read only Menu group for pump control 11 1 P1 state Writable Alternative Program controlled automatic or blocked state for first Auto1 Blocked pump 11 2 P2 state Writable Alternative Program controlled automatic or blocked state for second Auto1 Blocked pump 11 3 Stop delay range WritableCentral System Specifies an additional height below the Stop level to ft TextStop delay range ft be pumped down The RTU calculates the stop delay time required to lower this height 0 disables the function 11_4 Stopdelaytime WritableCentral System Delays stopping of the pump by the preset time min s TextStop delay time min s Applicable to stop level 1 only NOTE This set point should not be entered if the calculated stop delay function is activated 11_5
68. refer to Appendix A Reference S S SL UOISISA jnpow 0 I YS GL ad ejnpour oy I 9 SL 9 SL T P 8L Byuoo y yndjno jnoeuin di pinu Case eDenDue n I I I cos Ze mmm i ze St piomssed Z ijuoo Z jndino appe OVW einpour o I AE uueje uio shuau Jou MOUS I I I I bo St x Vv st st OL Fc ndjno uogoun4 ssouppe dj eseg indurus6 uojoun4 teje uowwog snuau 8Joul MOUS I I I I 8 St ESI 9 St S Sl y al St zs VSL ED 3nejep 36414 welbold onsouDeig sindino einpour o r sindu jejeuec uue e uowwog sjndurueau sjndui snes dnjas 0 1 LL sl OL rt puomssed man epow ueJ amp od D 6 vi e vi Trt Spi svi v bl bl z vil Ur RO UOISISA LZS div uolsJeA Wajs s uonnjosa1 pue jese1 one paddu epourx3 own ung uonipuoo doe epoui jouog own pue ajeg e ausg wz ej oz etl SL e el ej AL EL 9b EL SL ej PL EL EL etl et EL ezis jeynq VE z eweu urod sseoov auueu juiod sseooy pod dl S SSeJppe di SO HWOD ejop SLY LWOD 0903014 LNOO Aued LWOO pads z yui wapo E C LL SU or EL 6 8 l S SWS y ej ell z e LEL EL weapon LAOD uogeoiunwwog weje d ss eun aBpamouxoy SWS ou auoydajay Z SINS ou auoydaja SINS SO ou uoyd aja aueu uonels p Jequinu uogejs uogesiunwwog E A g t aep weet or
69. revert Governs blocking behaviour when status picture e g in AquaView is down Auto revert default APP 500 reverts to automatic control Also selecting Auto revert discards current remote blocking command Manual revert APP 500 remains blocked until a remote command discards blocking command Time revert APP 500 reverts to automatic control when Remote block time 13_27 has elapsed Timer starts when status picture goes down Remote block time min Writable This menu will remain hidden unless 2 Time revert has been selected in the Remote block mode menu 13_26 Min value 0 min Max value 1440 min Default value 0 min 14 General Read only Menu group for general set points 14 1 Dateand time Writable Setting of date and time 14 2 Control mode Writable Alternative Selects if an analogue sensor or level switches are used Digital Analogue for starting and stopping the pumps Also referred to as analogue and digital mode 14 3 Stop condition Writable Alternative0 Run Selects if a stop level switch is present or the pump is on time Stoplevel switch stopped after a time Applies to digital mode only 14 4 Runtimemin s WritableCentral System The pump running time when configured to Run on TextDigital run time min s time i e no stop level switch is used Applicable to digital mode only 14 5 EX mode Writable Alternative Off1 When EX mode is on the pumps are not allo
70. rity COM1 13 14 None Even or Odd Use the same setting as in the communication equipment Protocol COM1 13 15 Station name 13 2 AquaCom SMS Enter a name that will be sent in the SMS alarm message Telephone no CS SMS 13 3 Enter the first telephone number to the SMS recipient i e the personnel Telephone no SMS 2 13 4 Telephone number to SMS receiver The telephone number is required for alarm handling to more than one SMS receiver Only applicable when alarm handling using SMS is selected 29 Configure Communication Telephone no SMS 5 Telephone number to SMS receiver The telephone number is 13 7 required for alarm handling to more than one SMS receiver Only applicable when alarm handling using SMS is selected 30 APP 521 User manual Configure Alarm Handling Configure Alarm Handling About Alarms General Alarm Delay Alarm Priority APP 521 User manual When an alarm is generated the alarm is Indicated on the RTU front panel and e Listed in the RTU alarm log If the RTU is equipped for communication the alarm is sent to e SCADA system or e SMS receivers Alarm generation can be delayed Before using this function To delay a mains error alarm the RTU has to be connected to a 24 V battery backup that can supply the RTU during the delay time Restriction Mains power failure The pumps are blocked directly at mains power failure Thi
71. rui ur our ung 09 IS SESSO INIGHNDISNO Apegourpuny ro sn 1 duna mun zepssssscl al o we o messi seed ci ro sn dund man coman wef 2 o S e of ramos mu ro sn ees A rol Bl o eme cl oos 09 sn BUIMOTJIOAO JO SOINUTUT ur our e30T s 09 IS SESSI JNICHNDISNA PRIOLOWMTLOAHSVY TIO sn suogmsozosigunenes af A Kl sel o omsmeen popugevey Lio En Swol T el se axamoS ment 19J9UI UI 9497 10 0 IS 6666 6666 LNI GHNDIS MPA TAYT Em ol Sp ses of Lommel zs 0suos oAo OY JO oSue1 MSVIN MI DI 10 0 IS 6666 INIGANDISNO suey AST sn yugorod uy 9497 ME i ie a LINIGHNDISNO m d AAT ao E Hu Wee OAS MOT MI 10 0 IS 6666 6666 INIGHNDIS pur ude V O LAST TOT EE yun were 949 uSTH MI DI 10 0 IS 6666 6666 INIGYUNDIS purquue VuSgIH LAAT 86 sn g 3ndur So eue oy Woy onjea Mey E NE sesso We INI GANDISNO mdu cyny 867 sn Sms x i B sesso o ramon TEM sn messe x Sl sol of ramon ITEM sn pat c pue aouat Teo 0 pow uoynqysip wey MY IS 7 INIGANDISNO POW ATV 807 39S Zepp wey e INIGANDISNO Aoquueryiensid ATW 07 pun 398 0377 Pen Em uondrnpsoq AW aueu p fqo lo l e eo Je oo c loo NO ue ue o 63 APP 521 User manual Appendix B Tag List SABOR SI 7 NAUTI eis Tp uo wey pp pp o TVDA oAnoe sr indur 9 EXE 2 1VIDIGd z anoe st tinduryendipuowmepy vol TV LIDIC wey 100 101 DAN SI 3ndur enig po T x o m bid
72. s e 12 00 AM 6 00 AM 6 00 AM 9 00 AM e 9 00 AM 4 00 PM e 4 00 PM 12 00 AM Available data is listed in the table below The RTU stores this data for 31 days APP 521 User manual Appendix C SCADA Systems Text1 Description Runtime Running time pump 1 Runtime Running time pump 2 Overflow Overflow time Starts Number of starts pump 1 Starts Number of starts pump 2 Rain Rain Overflow count Number of overflows Major overflow Major overflow count Overflow volume Overflow volume Pumped volume Pumped volume Trend The trend data consist of historical data with selectable sample resolution 1 or 5 minute average Available data is listed in the table below The RTU stores this data for 4 days Description Level Level Current P1 current Maximum value in period Current P2 current Maximum value in period Rain Rain 5 minute running average Calculated Calculated capacity P1 Calculated Calculated capacity P2 Overflow Overflow level Overflow Overflow height Free flow Free flow inflow To set trend resolution in the RTU Enter the preferred resolution in the Trend resolution menu 14 7 Keep in mind Use the same trend resolution in the RTU as in AquaView Other SCADA Systems The figure on next page shows a status view example using Citect Communication Methods The RTU supports several communication
73. s block is not delayed The maximum delay for a mains error alarm is 960 minutes Function Alarm delay When the alarm condition is fulfilled longer time than the alarm delay the alarm is generated Configure alarm delays 1 Specify general delay in the General alarm delay menu 12 1 2 Specify delays for Mains error alarms in the Pow fail alarm delay menu 12 2 Low level alarms in the Low level alarm delay menu 12 3 Blocking alarms in the Blocking alarm delay menu 12 4 The alarm priority determines what happens with the alarm Function Alarm priorities Priority Description Alarm is sent to SCADA system or SMS receivers Same as for priority A Alarm is only local in the RTU Alarm is sent to SCADA system according to its D alarm time frame or SMS receivers according to the D alarm time frame in the RTU Alarm is not recorded For future use 31 Configure Alarm Handling Configurealarm priorities Select priorities in the Alarm priority 1 3 menus 12 11 12 13 Alarm Texts and Alarm Codes for External Alarms Alarm texts for external alarms are used in RTU alarm log and e Alarms sent to SMS receivers Alarm codes for external alarms are only used when alarms are sent to a SCADA system Before using this function Configure General purpose inputs as external alarm inputs Considerations Alarm texts e Extended ASCII characters can be used Example 626 e If the first c
74. s it may take a while for the estimations to be updated Types of capacities Capacity Description Nominal capacity The flow a pump is designed to handle Calculated capacity Pump capacity can diverge from the nominal capacity Over time the RTU can estimate the pump capacity Capacity divergence How much the calculated capacity is allowed to diverge from the nominal capacity Upper Lower level capacities Pump capacity is estimated between these two limits Function Calculated capacity When the calculated capacity Exceeds nominal capacity capacity divergence a high capacity alarm is generated Drops below nominal capacity capacity divergence a low capacity alarm is generated Configure capacity calculations 1 Specify a sump level in the Upper level capacity menu 10 3 1 Keep in mind Enter a level below the lowest pump start level 2 Specify a sump level in the Lower level capacity menu 10 3 2 Keep in mind Enter a level above the highest pump stop level and below the upper level capacity Specify nominal capacity for pump 1 in the Nominal capacity P1 menu 10 1 1 Specify capacity divergence for pump 1 in the Capacity div Pl menu 10 1 2 Repeat step 3 4 for any other pump 6 Specify sump area in the Area menu 9 1 OO Disable capacity calculations Set both upper and lower level capacities to 0 Estimate Overflow Flow and Volume The RTU can estimate the overflow flow and volu
75. s menu will remain hidden unless 3 Modbus fixed or 4 Modbus dialled has been selected in the Protocol COM1 menu Also Show more menus 16 must be active RTS delay COM1 ms Writable Delay for the RTS signal request to send in the communication with the Central System Only in choice of RS 232 HDX CS IP address Writable The IP address to the Central System Applies to communication with GPRS only CS IP port Writable The IP port of the Central systemApplies to communication with GPRS only APP 521 User manual APP 521 User manual Menu name Access point 1 Specification Writable Appendix A RTU Descriptions Description Access point name part 1 Applies to communication with GPRS only Access point 2 Writable Access point name part 2 Applies to communication with GPRS only GPRS connect timeouts Writable Min value 10s Max value 3600 s Default value 120 s It is recommended to keep the default or to set a low value GPRS retry delay min Writable Min value 0 min Max value 120 min Default value 0 min It is recommended to keep the default or to set a low value Max buffer sizebytes Writable Limits the data size when collecting trend Remote block status Read only Shows the current remote block status Off On Remote block mode Writable AlternativeO Auto revert Manual revert 2 Time
76. sn Joquinu Um jue d INIGANDISNAO wey cod Jo onov cod 901 BAY 10d 001 l a an e UOISIDA SAS NIE SAS oSensur ussoyD uoreordde Mor enby 201 JO UOTSIOA s Aerop doe Aerop dos duns our und wnwrurw je 9 9 Y31H 0000 uru Og XP JA ourn un VIN eui un moy 96 HEIs dwnd poo104 007 I 191ut moy 96 URIs dumd poo104 euim uni OB 9d JUONBUIA y uni 0 dund pomoge jo 1oquinN Kep juosoud y ur ongea s 1ojunoo synd ay Kejap tree IN Ie IOMOd c uonrpuoo dog T uonrpuoo yes Kep quosoid oy ur z dwnd uo syes jo 10quinN Rep juoso1d oy ur z dwnd jo sojnurur ur our uny uondrisoq MA MU u MU s MU ire a Py jun 393 op sn IS SESSO sn Is 4 INIGANDISNAO sn i a a 100 Is OST LNIGHNDISNA a a ere nae ree Is 009 INIGANDISNAO Js ins np IS 000 INIGANDISNAO EIER EI IS 000 INIGANDISNO Em Is Oct INIGANDISNAO 009 E 007 I INIGHNDISNO s IS 009 INIGHNDISNO E ES IS INIGANDISNA pecu IS OL INIGANDISNA a a 10000 IS 6666 INIIANDISNO IS 009 INIGANDISNA SE ees 10 0 Is 6666 6666 LNIGHNDIS LE PP ee tu 10 0 Is 6666 6666 LNIGHNDIS Lal D ses ol Agen SESSI INIGHNDISNO d 09 SESSI ANIGSNDISNO FEE MA FS AMA ees jun ad L BensueyT SAS AbyioAddy SAS kel A wdsAeragdos a Kejoqdois o Bip eo JUN JUN a WLUNYXEN ou LUNyINOH IS pagujunynoH CH CH au unypenz
77. time results in a temporary block Configure the General output 1 Select General output in the Function output 2 amp 4 menu 15 6 1 2 Specify conditions in the Output 2 config menu 15 6 2 Select e 1 to enable a condition Oto disable a condition 3 Specify conditions in the Output 4 config menu 15 6 3 APP 521 User manual 19 Configure I O Other Outputs Emergency Operation If the RTU fails an emergency operation circuit can take control of the pumps Before using this function This function requires that the Emergency operation output is connected to an emergency operation circuit Reference Installation manual 20 APP 521 User manual Extended Configuration Extended Configuration Trim Level Control Pump Stop Delay High Level Runtime APP 521 User manual It may not be possible to install a level sensor or switches low enough in the sump Thus the sump is not emptied completely when the last running pump is stopped Before using this function The delay stop delay range is only available if an analogue level sensor is used Type of stop delay The following stop delays can be used Stop delay time or Stop delay range Function Stop delay time 1 Sump level drops below the normal stop level for the last running pump Result Timer is started 2 Timer exceeds the stop delay time Result The last running pump is stopped Function Stop delay range 1 Sump level drops below the normal stop
78. ump or Start and run a pump When ready you can return control to the RTU Types of manual control You can control a pump manually with e Menu in the RTU or e External switch used to switch between automatic manual and blocked mode if installed Example Manual 0 Auto switch Menus to use P1 state P2 state menus 11 1 11 2 Change pump state To block a pump manually Setthe pump state to Blocked or Setthe switch to blocked mode To start and run a pump manually Setthe pump state to Manual or Setthe switch to manual mode To return control to the RTU 1 Setthe pump state to Auto and 2 Setthe switch to automatic mode Troubleshooting Types of troubleshooting View status of digital inputs Invert digital inputs from normally open to normally closed or vice versa Run diagnostic program Reset RTU default settings Exception MAC address remains the same Function Diagnostic program When a program is run normal pump control operation is deactivated After 10 minutes the RTU will automatically revert to normal operation Menu value Function Result Off None The RTU is in normal operation 10 Digital inputs The states of the digital inputs are displayede g 1001100100000000 11 LED output Flashes at 1 second interval Common alarm output APP 521 User manual 45 Miscellaneous 46 Menu value Function Result Analogue input Shows the raw input values 0 16383
79. w into the sump Pumped volume E Estimated volume pumped away from sump Sump volume Estimated volume remaining in sump Calc capacity P1 P2 Capacity for Pump 1 2 10 2 Reset operational data 1 View the relevant operation menu Example P1 start counter menu 2 Press OK Result Menu window shows Reset value No 38 APP 521 User manual Read Operational Data 3 Press the Up arrow Result Menu window shows Reset value Yes 4 Press OK Result Data is reset APP 521 User manual 39 Monitor Status and Alarms Monitor Status and Alarms Monitor Status on Front Panel The status is shown with LEDS on the RTU front panel Illustration LEDs on the front panel FLYGT 0 o 0 o Rese A e E m w o 2 IB Pump Control Uni Power LED High level LED Pump status LED Relay status LED Alarm status LED 6 Communication LED Monitor Status OV Ns Power supply is on Possible causes Power supply is off Fuse is blown Sump level is high Sump level exceeds High level switch or High level alarm limit for analogue sensor There is feedback from the pump The pump is running relay There is a pump fault Possible causes High temperature in pump Motor protection has tripped 40 APP 521 User manual Description RTU has set the pump to run Monitor Status and Alarms Comments The pump r
80. wed to start On unless water can be detected in the sump The function is used primarily in explosive environment 14 6 Tripped auto Writable Alternative No1 Automatic reset of the motor protection in the case of an reset YesCentral System overcurrent failure 0 No Inactivated function The RTU TextTripped auto reset blocks the pump 1 Yes Activated function The RTU will make a second attempt to start the pump 57 Appendix A RTU Descriptions Menu name Trend resolution min Specification Writable Description The granularity with which the trend data is stored and transmitted to the Central System 1 minute or 5 minute periods System version Read only The RTU system version Please have this number ready when calling Flygt support APP 521 version Read only The RTU program version Please have this number ready when calling Flygt support Program mode Writable Alternatived Run1 Remote COM1 Run The RTU is in normal operation controlling the pumps Remote The controller is waiting for a remote connection to be established in order to perform some management activity E g loading a new application program New password Writable Activates the service password which prevents unauthorized access to service menus The password is disable by the value 0000 1 0 setup Read only Menu group for I O setup Status inputs Read onlyAlternative1
81. xew Ld jueuno MO Ld yuan ufu Ld jueuno Ld 6 z sz Fe 9 sz z engl EH be E je Josuas obueJ josusg eBuei pejs wopuey Jaaa M01 99 YBIH dojs pue yes awa doe ana vejs 997 L Pot ugi APP 521 User manual Front Panel Front Panel Front Panel Illustration Front panel riXgr o ww gt A e T goag ol Pump Control Unit LEDs on front panel Power LED High level LED Communication status LED Alarm status LED Pump status LED Relay status LED Reference Monitor Status on Front Panel for an explanation of LED functions Push buttons on front panel The push buttons are used to browse menus and edit parameter values Each menu has an indicator for example 18 The indicator is shown for 3 seconds only An underscore after the last number indicates a submenu for example 2_ Reference List of Menus for a complete list of menus Viewing a menu Use the Up arrow to scroll backwards one menu at a time Use Down arrow to advance one menu ata time Press OK to display the first menu in a submenu group APP 521 User manual Front Panel Press ESC to return to the last menu shown in the previous menu group Changing a parameter Display the relevant menu as described above and then Press OK Either A flashing cursor appears or The text Read only is disp
82. yd qvuog HUEL zd po wapa HEET zd eme une yoledg cd TWLIDIA L 1VLIDId of ung of Tua Lu um of JTvubid of Tud gf of muog ema po if of POON al 3 E 0 0 E 0 0 IV LIDIG uuv Vuprc NIVA a TYLIDIA uue y Ad o o o o 0 E oo o6 pa oo S 6 oo e o oo o Es TIN en on en elo o te pap pp ij o TV LIDIG wedar Td e pap pp tI UD umjyuuoqp Td ec pap EXT pun 398 We Adam TAL a EES e ol TWILDIG umepyoreds Id ui9js s JU sz n APP 521 User manual 66 Appendix C SCADA Systems Appendix C SCADA Systems Flygt SCADA System Aquaview APP 521 User manual 4 APP52N 140 En 11 10 B PE 9 amp 8 Le 7 6 gt 6 5 JP W 4 oO 3 2 al 33 Overflow Leakage Tripped SE ON UOI d 00 hos Low level sy N 0 Free flow P1 pump Zas ch anon P C Level RTU info oa s O CO N Overflow N N CH 12 13 14 15 Rain alarm Response err High temp Max runtime High level Power failure Active alarms status P1 relay Level status Pumped volume Overflow time count Overflow flow Overflow volume Max level High level Start level 2 Start level 1 Stop level 2 Stop level 1 Low leve

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