ComPact Air Drive II User`s Manual
Contents
1. 10 Synthes ComPact Air Drive II User s Manual Cleaning Before cleaning turn air control valve to the OFF position Manipulate moving parts under running water to loosen and remove debris Open and close chucks and move quick couplings back and forth 1 Manually clean air drive and attachments under running water Use a mild cleaning solution neutral pH and a soft brush Do not allow water to enter the air inlet of the drive unit 2 Clean cannulations of the air drive and attachments with the cleaning brush Do not insert cleaning brush into the air inlet The Quick Coupling for K wires 511 791 must be fully open to its maximum diameter of 3 2 mm before inserting the brush Dry all instrumentation with a soft cloth 3 Retract and clean the quick coupling hose end with a soft brush and mild cleaning solution Do not allow water to enter the air inlets 4 Clean hose with a mild cleaning solution and a soft brush or cloth Keep hose ends out of water Dry all instrumentation with a soft cloth ComPact Air Drive Il User s Manual Synthes 11 Care and Maintenance Lubricating Lubricate the ComPact Air Drive II after every cleaning and before sterilization Use Synthes Autoclavable Oil 519 97 Important Never lubricate the Radiolucent Drive 1 Before lubrication open air control valve Apply approxi mately five drops of oil into the air intake of the2. Accepts triangle shafts up to 6 5 mm ComPact Air Drive Il User s Manual Synthes 3 Operating Instructions Drive Unit Important Use only dry filtered compressed air or nitrogen to power the ComPact Air Drive Il Never operate air powered machines with oxygen it creates a danger of fire and explo sion Recommended operating pressure with the instrument a F running is 90 psi 6 bar orward lower trigger For forward clockwise rotation press the variable speed trigger of the air drive Press both triggers for reverse counterclockwise rotation Air Inlet Valve The ComPact Air Drive Il air inlet valve controls the maximum speed and power It also turns the drive unit off for safety Reverse Important To prevent injuries the air inlet valve should both triggers always be turned to the oft position when inserting or removing instruments and attachments The variable speed trigger allows control of the speed from O to maximum rpm Maximum torque and speed vary depending on the attachment Air Inlet Valve 4 Synthes ComPact Air Drive Il User s Manual Assembly Disassembly Connect air hose Retract the hose coupling collar Insert the double hose connector of the drive unit into the hose coupling Release the hose coupling collar Disconnect air hose Press the drive unit and hose together and simultaneously retract the ho
3. 1185 12 5 90 0 9 Reciprocating Saw Blades sterile a a Cutting Cutting piticii Length mm Thickness mm eyes 511 9058 80 1 1 511 9075 55 1 1 iii 511 9095 55 0 9 plese 511 9128 68 1 1 al 511 915S 42 0 8 CE 511 909 WIV Ye VIVE IVY IIR ERN TRO OTOIT CITY i Service and Extended Warranty Programs for aie ComPact Air Drive II Set STL W1 150 16 One Year Extended Warranty and Service Program W3 150 16 Three Year Extended Warranty and Service Program 16 Synthes ComPact Air Drive II User s Manual SYNTHES Power Tools 2011 Synthes Inc or its affiliates All rights reserved Synthes Anspach Synthes Canada Ltd 4500 Riverside Drive 2566 Meadowpine Boulevard Palm Beach Gardens FL 33410 Mississauga Ontario L5N 6P9 Telephone 561 627 1080 Telephone 905 567 0440 To order 800 327 6887 To order 800 668 1119 Fax 800 327 6661 Fax 905 567 3185 www synthes com E mail info anspach com Wwww anspach com Anspach and Synthes are trademark of Synthes Inc or its affiliates Printed in U S A 12 11 J1633 E
4. Air driven system for a wide range of orthopaedic procedures User s Manual aA eye oor Gare Ce rorey j GOoMPAGwWAIRIDRIVER Table of Contents Introduction Indications 2 Drive Unit Specifications 2 Attachments 3 Operating Instructions Drive Unit 4 Quick Coupling for K Wires 6 Quick Coupling for drill bits 7 Large Quick Coupling 7 Reduction Drive Unit 8 Jacobs Chuck with Key 9 Product Information Care and Maintenance 10 Cleaning 11 Lubricating 12 Sterilization 13 Troubleshooting 14 Set List 15 Cutting Tools 16 q Image intensifier control ComPact Air Drive II User s Manual Synthes Indications ComPact Air Drive Il is an air powered drill It is used for drilling reaming sawing burring filing and screw driving functions Specifications ComPact Air Drive II 511 701 Speed without attachment 0 900 rom maximum speed varies with attachment Torque without attachment 0 4 7 Nm maximum torque varies with attachment Weight 0 780 kg Operating Pressure with machine running 6 bar 90 psi Air consumption 250 min Cannulation 3 2 mm Cleaning Brush 519 40 and Autoclavable Oil 519 97 included Attachment coupling Accepts a wide variety of attachments L fae Instant reverse trigger Reverses rotation to counterclockwise direction Variable speed trigger Controls rotational speed Do
5. Also Available 690 577 06 Grommets for CAD II Attachment Rack 511 20 Oscillating Drill Attachment 511 30 Radiolucent Drive SILI Keyless Jacobs Chuck 511 782 Hudson Adaptor 511 783 Moditied Trinkle Adaptor 511 784 Trinkle Adaptor 511 786 Reduction Drive Unit with Reverse 511 80 Oscillating Saw Attachment 511 801 Oscillating Saw Attachment II 511 902 Reciprocating Saw Attachment 511 904 Sternum Top for 511 902 Double Air Hoses with Synthes stem 519 50 2mm 519 51 3mm 519 53 5mm Double Air Hoses with Schrader stem 519 508 2mm 519 538 5mm 519 98 Spare Container with Autoclavable Oil ComPact Air Drive Il User s Manual Synthes 15 Cutting Tools Saw blades calibrated sterile Blade Calibrated Cutting Width mm Length mm Thickness mm _ 519 100S 27 50 0 6 519 1005 519 1038 10 25 0 6 519 1045 10 50 0 6 T 6 519 105S 20 50 0 6 519 1045 519 106S 19 70 1 0 519 1138 18 70 1 2 519 150S 14 50 0 6 519 170S 2 70 0 8 a 519 1905 50 70 0 8 Bien 519 2008 27 70 1 0 519 2108 27 70 1 2 519 2305 6 25 0 6 519 2508 14 25 0 6 Saw Blades calibrated aggressive tooth Le E AROR K kdi me Calibrated Cutting Bae noes Width mm Length mm Thickness mm l 519 107S 19 95 0 9 519 108S 25 95 0 9 519 109S 25 60 0 9 519 114S 19 95 1 25 519 115S 25 95 1 25 519 116S 19 95 1 4 519 117S 25 95 1 4 519
6. drive unit Lubricate triggers 2 Connect the air drive to an air hose Run the air drive for 20 seconds in both directions 3 Lubricate all moving parts of the attachments with one or two drops of oil Operate the parts to distribute the oil Wipe off excess oil 4 Lubricate the quick coupling hose end with one or two drops of oil Forward Reverse both E Lower iri trigger ngger 12 Synthes ComPact Air Drive II User s Manual Sterilization To sterilize the Synthes ComPact Air Drive Il equipment and air hoses If the handpiece is new remove the plastic stopper in the nitrogen inlet Disassemble all parts including hoses attachments adaptors and instruments The Synthes ComPact Air Drive II should be steam sterilized in the graphic case in accordance with the following guidelines Minimum Wrapped Temperature Exposure Time Prevacuum 132 135 C 4 minutes 270 275 F Unwrapped Flash Prevacuum 132 135 C 4 minutes 270 275 F Times represent exposure times only and not total cycle times To minimize hose deformation during autoclaving Place absorbent muslin between handpieces and hoses Do not place weight on the hose Important Do not accelerate the cooling process In emergencies a partially cooled saw or drill can be brought to room temperature by cycling filtered compressed nitrogen or air through it Hot air and ethyle
7. e to the OFF postion Cannot remove attachments from Drive Unit Release inhibited by pulling on attachment while pressing release buttons Press release buttons before attempting to remove attachments Cannot attach instrument or difficulty attaching instruments Instrument excessively worn especially insertion part Replace attachment K wire completely inserted into coupling cannot be advanced K wire inserted incorrectly into rear of machine Disconnect Quick Coupling hold Drive Unit with opening down and shake out K wire Important Turn mode switch to OFF If suggested solutions are unsuccessful call the Synthes Service Department at 1 800 288 6698 for servicing information Annual servicing by qualified Synthes personnel is recommended 14 Synthes ComPact Air Drive II User s Manual ComPact Air Drive II Set 150 16 Graphic Case 60 550 030 Graphic Case Base Assembly for CAD II 60 550 031 Lid for CAD II Graphic Case 60 550 032 Attachment Rack for CAD II Graphic Case 60 550 033 Insert Tray for CAD II Graphic Case 2500 ComPact Air Drive II Binder Instruments 511 701 ComPact Air Drive Il Ol leis Jacobs Chuck with Key n eee Quick Coupling for drill bits 511 761 Large Quick Coupling 511 785 Reduction Drive Unit STE Quick Coupling for Kirschner wires 519 40 Cleaning Brush 519 51S Double Air Hose 3 meters with Schrader Stem 519 97 Autoclavable Oil
8. g back the attachment lever and pressing the lower variable speed trigger of the drive unit To reposition the attachment on the wire release the lever and move the Compact Air Drive to the desired position Remove the K wire guide pin from the bone Open the adjustment collar fully in the 3 2 mm direction then guide the drive unit with attachment over the wire Close the adjustment collar until the wire is clamped then turn the collar back 3 clicks Pull the attachment lever and press both triggers to remove the K wire guide pin Sleeve Dial SILTO sever 6 Synthes ComPact Air Drive II User s Manual Quick Coupling for Drill Bits 511 75 Accepts cutting tools and instruments with an AO ASIF quick coupling fitting Allows use of Oscillating Drill Attachment 511 20 and Radiolucent Drive 511 30 Insert an instrument Push the collar of the Quick Coupling torward and insert the instrument shaft completely with a slight rotation When the shaft is fully inserted release the collar Pull on the instru ment slightly to be sure it is held securely Remove an instrument Push the collar of the Quick Coupling forward and remove the instrument Large Quick Coupling 511 761 sai TiS Accepts cutting tools and instruments with a large quick coupling fitting These include DHS DCS Triple Reamers large quick coupling screwdriver shafts and large quick coupling cannulated drill bits for Synthes i
9. ne oxide gas ETO sterilization are not recommended Hot air can damage air hoses and steam sterilization is a safer alternative than ETO sterilization ComPact Air Drive Il User s Manual Synthes 13 Troubleshooting Problem Possible Causes Remedy Machine does not start Safety system may be activated Slide air inlet to the ON position Rotor may jam if machine is not used for a long time Mout quick couping then rotate chuck manually without pressing trigger Machine lacks power Operating power Is too low Adjust operating pressure to 90 psi 6 bar on regulator Air inlet is blocked Clean air inlet remove solid particles with pickups Important Do not use sharp tools Turn air inlet valve to the OFF postion Air inlet valve may not be completely open Slide the inlet valve to the ON position Air hose is too long Overall hose length should not exceed 26 feet 8 meters Machine continues to run after trigger Is released Trigger is jammed by residue Immediately turn the mode switch to Orr Operate trigger several times clean and oil according to instructions Important Use only Synthes autoclavable oil Attachments cannot couple to Drive Unit Coupling is blocked by residue Remove solid particles with pickups Oil according to Instructions Important Do not use sharp tools Turn air inlet valv
10. ntramedullary nailing systems Insert an instrument Retract the collar of the Large Quick Coupling and insert the instrument shaft completely with a slight rotation When the shaft is fully inserted release the collar Pull on the instrument slightly to confirm it is held securely Remove an instrument Pull back the collar of the Large Quick Coupling and remove the instrument Important To prevent injuries the air inlet valve should always be turned to the OFF position when inserting or removing instruments from the Quick Couplings 511 761 ComPact Air Drive Il User s Manual Synthes 7 Operating Instructions Reduction Drive Unit 511 785 The Reduction Drive Unit 511 785 has the following features Accepts cutting tools and instruments with AO ASIF ream ing fitting Locks reverse trigger operation to prevent damage to 511 785 coiled flexible reaming shafts Accepts Hudson Trinkle and Moditied Trinkle Adaptors See page 5 for installation and removal of attachments Important To prevent injuries the air inlet valve should always be turned to the off position when inserting or removing instruments from the Reduction Drive Unit Insert an instrument Insert the instrument shaft into the opening until it engages Pull lightly on the instrument to confirm it is held securely Remove an instrument Pull back the collar of the attachment and remove the instr
11. se coupling collar Remove the air hose Insert attachment Insert the attachment into the attachment coupling of the drive unit until it engages Pull lightly on the attachment to confirm it is held securely Remove attachment Press the release button and remove the attachment ComPact Air Drive Il User s Manual Synthes J Operating Instructions Quick Couplings Quick Coupling for Kirschner Wires 511 791 For insertion of K wires from 0 6 mm to 3 2 mm diameter See page 5 for installation and removal of attachments Important To prevent injuries the air inlet valve should always be turned to the OFF position when inserting or removing K wires Insert a K wire guide pin in the attachment Open the cannulation fully by turning the adjustment collar to the open position in the 3 2 mm direction Insert the wire and turn the adjustment collar as far as possi ble to the closed position in the 0 6 mm direction until the wire is clamped keeping the wire centered in the attachment Turn the adjustment collar back 3 clicks in the 3 2 mm direction The spring loaded mechanism will prevent the wire trom falling out however it will allow the attachment to be repositioned on the wire Confirm that the wire can be repositioned open the adjustment collar by another 2 4 clicks if necessary Insert the K wire guide pin into the bone Insert the wire by simultaneously pullin
12. uble hose connector Transports exhaust away from the sterile field when used with a double air hose Attachment release button Allows easy exchange of attachments Air inlet valve Controls maximum speed and power and turns drive off for safety 2 Synthes ComPact Air Drive II User s Manual Attachments Quick Coupling for Kirschner Wires 511 791 Speed 0 900 rom Torque 0 4 7 Nm Cannulation 3 2 mm fully open Function To insert remove Kirschner wires and guide pins 0 6 3 2 mm diameter any length Quick Coupling for drill bits 511 75 Speed 0 900 rom Torque 0 4 7 Nm Cannulation 1 3 mm Function Accepts cutting tools and instruments with AO ASIF quick coupling fitting Accepts Oscillating Drill Attachment 511 20 and Radiolucent Drive 511 30 Large Quick Coupling 511 761 Speed 0 900 rom Torque 0 4 7 Nm Cannulation 3 2 mm Function Accepts cutting tools and instruments with large quick coupling fitting Reduction Drive Unit 511 785 Speed 0 340 rom Torque 0 13 Nm Cannulation 3 2 mm Function Accepts cutting tools and instruments with AO ASIF reaming fitting Locks reverse trigger operation to prevent damage to coiled flexible reaming shafts Accepts Hudson Trinkle and Modified Trinkle Adaptors Jacobs Chuck with key 511 73 Speed 0 900 rom Torque 0 4 7 Nm Cannulation 3 2 mm Function Accepts round shafts up to 6 0 mm
13. ument 8 Synthes ComPact Air Drive II User s Manual Operating Instructions Jacobs Chuck with Key 511 73 The Jacobs Chuck with Key 511 73 accepts round shafts up to 6 0 mm and triangular shafts up to 6 5 mm See page 5 for installation and removal of attachments Important To prevent injury the air inlet valve should always be turned to the OFF position when inserting or removing an instrument Insert an instrument Open the chuck jaws by turning the key counter clockwise or by manually turning the collar Insert the instrument shaft into the opened chuck Close the chuck manually by rotating the collar keeping the shaft centered in the jaws Tighten the chuck by turning the key clockwise Remove an instrument Turn the key counterclockwise to open the jaws and remove the instrument 311 3 ComPact Air Drive Il User s Manual Synthes 9 Care and Maintenance General Maintenance ComPact Air Drive II 511 701 Attachment release button Reverse trigger both triggers Variable speed trigger wm OS p Air control valve Air inlet 4 Before cleaning remove all instruments attachments and hose from the air drive unit Do not immerse in water Do not clean in automatic washer or ultrasonic cleaner Use a neutral pH cleaning solution Clean and lubricate drive unit attachments and air hose by hand immediately after each use
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