RV06 User Manual - Stanley Hydraulic Tools
Contents
1. 20 zem 2 21 12221 2 22 iso f2 29 20208 ji a pan lr 26 fostes ji 1 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 16 RV06 User Manual STAN LEY STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com2. Establish a training program for all operators to en sure safe operation of the tool Do not operate the tool unless thoroughly trained or under the supervision of the instructor e Always wear personal protection equipment PPE such as goggles safety shoes head eye breath ing and ear protection when operating the tool Use gloves and aprons when necessary All fittings connectors quick couplers and hoses used in the high pressure circuit must be capable of 10 000 psi 690 bar operation e All fittings connectors quick couplers and hoses must be leak tight and free of cracks dents and other damage Do not operate the tool if it is damaged improperly adjusted or incompletely assembled e Use only hydraulic hoses labeled and certified non conductive when using the rocker valve intensifier on or near electric lines Donotuse tightly coiled or twisted hoses Hoses should not be kinked cut swollen or heavily abraded at any point along their entire length STANLEY Damaged fittings connectors quick couplers and hoses may fail at or below their rated working pres Sure resulting in serious injury or death Do not attempt to locate hydraulic leaks by feel ing around hoses and fittings with bare hands OR gloved hands Pin hole leaks can penetrate the skin oil injection To inspect for leaks de pressurize the system rocker valve intensified and power Source clean around the suspected area p
3. the power supply outlet 172 bar 4 7 5 8 gpm 18 22 Ipm 1500 psi 103 bar 2000 psi 138 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 2000 psi 138 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 2000 psi 138 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY RV06 User Manual 9 PREOPERATION PROCEDURES CONNECT HOSES 1 If the RVO6 is to be used on or near electrical lines both of the hoses used to connect the RVOG to the intensifier must be labeled and certified non con ductive see Hose Recommendations Both pres sure and return hoses must be rated for a minimum working pressure of 10 000 psi 690 bar 2 Make certain that all fittings connectors and quick couplers used to make connections with the RVO6 and the intensifier are rated for 10 000 psi 690 bar 3 Itisa good practice to connect return hoses first and disconnect them last to minimize or avoid trapped pressure within the tool or hoses 4 Wipe all hoses and couplers with a clean lint free cloth before making connections 5 Connect the hoses on the RV06 to the high pres sure outlet and return port of the intensifier 6 Observe the marking on the end of the RVO6 and the intensifier P is the pressure inlet port of the RVO6 and should be connected to the P pressure out
4. 10 preg ES SAINPUOJ Kwd6 amu sed suojjeb uo peseq sujBua SSL 0972 ujog OL 8 e 0j dn OL 0j dn ve SL 6 p SSOY SNOMEA JO sJojeulelp esou WINWIUILU S ONIL 3exong ANN 103 plesg 4eqi4 SSOH 9AIJINPUOJ UON penne papuaulnuo9a31 SMOUS 1uBu su o Weyo JUL avg ISd uinjoysseid WIN HONI SYUILIN 1334 Nd Ido suonepueululo29s eunssaJg BUIIOM UNA asn J9jouuelq episu sy45u97 esoH MO IIO 9SOH JINJJID DIJNEJPAH 0 JOOL STANLEY 8 RV06 User Manual HTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TYPE I 4 6 gpm 15 23 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 3hp 2 24 kW 40 F 22 C TOOL TYPE TYPE II 7 9 gpm 26 34 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 5 hp 3 73 kW 40 F 22 C TYPE RR 9 10 5 gpm 34 40 Ipm 1500 psi 103 bar 2200 2300 psi 152 159 bar 250 ps
5. Division of the Stanley Works 3810 SE Naef Road Milwaukie OR 97267 051 53 Stanley Sticker DANGER de 2 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY DANGER IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOS
6. EEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IE ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG DVI SIHL JAON3Y LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR C
7. ERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG DVI SIHL JAOW34 LON OG Ce SEE OTHER SIDE 5853 Z7 gt SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size STAN LEY RV06 User Manual 7 suonoeuuo SSOH eoid L an4 lt lt lt MO 143 d NENNEN in L L MM NUNLI RETURN RETURN MO14 gt gt gt m JYN
8. ES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size STANLEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber in
9. MPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY RV06 User Manual 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a sit
10. RV06 HYDRAULIC ROCKER VALVE USER MANUAL Safety Operation and Maintenance O 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 24056 9 2014 Ver 3 SAFETY SYMBOLS ur 4 SAFETY PRECAUTIONS 222 2 5 TOOL STICKERS amp TAGS ee kk a e E 6 HOSE TYPES ud 82222000 uke raker aske 7 HOSERECOMMENDATIONS ii iii e sa a a A A OA 8 FIGURE 1 TYPICAL HOSE CONNECTIONS is sirena rei aan 8 IMA REQUIREMENT Sii i a a l nti beet ted a eanet ae 9 OPERATION iii a A dd hardere 10 FIGURE 2 CONNECTING THE RV06 TO A DOUBLE ACTING TOOL sese 10 FIGURE 3 CONNECTING THE RV06 TO A SINGLE ACTING TOOL Lena 10 TOOL PROTECTION CARE san he i Gesner nerdene 12 TROUBLESHOOTING coo civic catala e a ad ARA E aed de AA AA denen 13 SPECIFICATIONS UU 14 HYDRAULIC SYSTEM REQUIREMENTS anna anne 14 RV06 PARTS IELUSTRATION M ELT 15 RV06 PARTS LIST eet 16 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an au thorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE I
11. SSIYd HYDRAULIC CIRCUIT PRESSURE PRESSURE GLb 0092 unes 792 L 0 8 001 92 09 67 9L L SLL 0092 9 NSsaJd 6l vIe SLL 0092 unes 6l vIe 8 0 dn Gz oy dn 09 67 9L EL GLI OOGZ ejnsseJqd 9 8 9 LISP IVS Aq YHOJ yas se suoneoyroeds 8 0062 MITT voz L paa9xa Jo jaau Jsnw asoy DIJNEJPAL JIV 09 0 002 001 6b 8 EL OL SLL OOSZ eunsseld 6l vIe Bunes AJLA J91 91 WEIS S oineJp u unuJ SLL 00Sz Uny 6L m WU ne rw xew ay 0 jenbe einsseJd Buom LUNUJILILU m 0082 emsselg 9i 8 6 paje e JSB9J je SABU JSNUI 9SOU oineJp u Iv SLL oosz uog 91 8 9 GL o dn og 01 dn 6y 88 l 0L suoyeo1jdde 18410 Aue 40 pesn eq jou pjnous SIL 0052 umey 61 pue sjueujeJinbeJ Bunelado JOO SJOOL DIJNEJP 06 0 00 001 Ov 6l SOL S H ajuejs uo paseq juo suonesidde oo SLL 0092 aiNssald ov 8 G put DIJNBJPAU 10 pasn aq 0 pepuejul s yeyo SIY L SLL 0092 ujog ov 8 G OE GL 001 LG Ov 6L FOLS d SLL 0092 ujog el e GL oy dn OG 0 dn Ov 6L FOLS TN TN s E A9 ejqejdaeooe uunuuluiu e oj eunsseJd y9eq SLL 0092 ujog el e 08 92 001 92 Z SL 9 p ainssaid oui LINJA daay 0 papuaju ae suon SLL 0092 ujog OL 8 g 7 0 dn sz oy dn Z SL 9 7 BPUSWWOJSI eseu wdi ejnuiui Jed sje SYOLONGNOD E ERE ISN LON OQ pleja 49q14
12. her parts with replacement parts recommended by Stanley Hydraulic Tools The hydraulic hoses to the rocker valve must have a minimum working pressure of 10 000 psi 690 bar All hoses must have oil resistant inner surface and an abrasion resistant outer covering Whenever near electrical conductors only hoses labeled and certified as non conductive should be used The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Use only lint free cloths Failure to do so may result in dam age to the quick couplers and cause overheating of the hydraulic system STANLEY If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the control valve always check that the high pressure hydraulic power source is supplying the correct hydraulic flow and pressure to the control valve Use a pressure gauge known to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C Problem ase Soin Not automatically returning to Return or tank hose from control valve f hose is kinked replace it the NEUTRAL position to the intensifier may be restricted If the hose has some obstruction in it clear the hose or replace it If hose coupler is obstructed clean the coupler or replace it Hose size may be too small for application Replace with larger
13. hose If tool is equipped with an equalizing Test and reset tool equalizing valve valve valve setting is lower than control valve unloading valve setting Dirt of debris causing push rod s to Clean thoroughly bind Tool will not advance High pressure hydraulic system is not Inspect high pressure hydraulic system providing flow for proper operation Control valve reverse plumbed to high Check for proper connection pressure hydraulic system Transfer disc installed 180 out of Inspect transfer disc installation and correct position correct it if necessary STAN LEY RV06 User Manual 13 luem LT 2 6 Ib 1 18 kg B 5 1 8 in 130 mm lp a T f ha E 2 in 51 mm PrOSSU Bit a a B a a 10 000 psi 690 bar PONOJ M M M 1 4 in Female NPT HVDRAULIC SVSTEM REQUIREMENTS The RV06 Rocker Valve hydraulic system requirements are determined by the hydraulic pressure rating of the tool being controlled by the RVOG The following general rules apply when choosing a tool to match up with the RVOG e Whenever possible Stanley Hydraulic Tools recommends that you use the Stanley IP16 Intensapress intensi fier to power the RVO6 and tools attached to it Make sure the compression tool cutter or lifting device attached to the rocker valve is capable of operation at 10 000 psi 690 bar e Ifthe operating pressure of the compression tool cutter or lif
14. i 17 bar 400 ssu 82 centistokes 140 F 60 C 6 hp 5 22 kW 40 F 22 C TYPE Ill 11 13 gpm 42 49 Ipm 1500 psi 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 gpm 114 lpm 100 400 ssu 25 microns 30 gpm 114 lpm 100 400 ssu 20 82 centistokes 25 microns 30 gpm 114 lpm 100 400 ssu 25 microns 30 gpm 114 lpm 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal CLASSIFICATION AAAA EHTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range 3 5 4 3 gpm 13 5 16 5 Ipm Nominal Operating Pressure 1870 psi at the power supply outlet 129 bar System relief valve setting 2495 psi at
15. let port of the intensifier The T tank or return port of the RVO6 should be connected to the T port of the intensifier 7 Tighten all connections securely CONNECTING A TOOL TO THE RV06 The RV06 can be used to control the actuation of both single and double acting compression and crimping tools cutters high pressure lifting devices and rebar benders Tool connection to the RVOG can be accom plished in three ways 1 Acombination of high pressure 10 000 psi 690 bar hose and couplers 2 High pressure 10 000 psi 690 bar couplings only NOTE In order to use couplings only it is necessary that the spacing of the pressure and return ports of a double acting tool align exactly with the pressure and return ports of the RV06 3 High pressure 10 000 psi 690 bar hose only 10 RV06 User Manual The RVO6 is ported at both ends with a 1 4 in female NPT ports When using Teflon tape as a sealant be careful not to allow the tape to enter the intensifier RVO6 or tools connected to the RV06 Contamina tion may disable the intensifier RVO6 or the tool CONNECTING A DOUBLE ACTING TOOL A double acting tool is any tool using hydraulic power for both the advance and retract modes Connect the advance port of the tool to the advance port marked A of the RV06 Connect the retract port of the tool to the retract port marked B of the RVOG Figure 2 Connecting the RVO6 to a Double Acting Tool A single acting to
16. ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY K
17. ol is any tool using hydraulic power for the advance mode and a spring for the retract modes Single acting tools use a single connection to the RV06 Single acting tools connect to the RVO6 in a way similar to double acting tools Only the advance port marked A of the RVO6 is used to connect to the tool The return port marked B is plugged with a 1 4 in male NPT plug 1 4 in NPTM Plug NOTE Attachment to the RV06 may be made using hose or couplers Figure 3 Connecting the RV06 to a Single Acting Tool STANLEY OPERATING PROCEDURES Observe all safety precautions given in this manual Refer to the applicable manual for the tool connect ed to the RVOG Activate the parent circuit to provide power to the in tensifier Pressure will now be available at the pres sure port of the RVO6 To advance the ram of the connected tool press the forward end of the rocker arm When the crimp or cut is complete release the rock er arm and the RV06 will go to a neutral or hold position The tool ram will remain stationary To retract the tool ram press the rear of the rocker arm If the RVO6 is connected to a double acting tool the ram will retract under power If the tool is single acting the ram will retract somewhat more slowly due to its spring return STANLEY COLD WEATHER OPERATION If the RVO6 is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally
18. recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes be fore use Damage to the hydraulic system or RV06 can result from use with fluid that is too viscous or thick RV06 User Manual 11 In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all critical tool markings such as labels and warning decals are securely in place and leg ible Replace any that are damaged or missing The rated working pressure of the hoses must be equal to or greater than the relief valve setting on the hydraulic system Always store an idle tool in a clean dry space safe from damage or pilferage Operate the tool within its rated capacity Do not use the tool for applications for which it was not designed Never connect or disconnect couplers or port con nections with hydraulic pressure in the hose Make sure the compression tool cutter or lifting de vice attached to the rocker valve is capable of op eration at 10 000 psi 690 bar If the operating pressure of the compression tool cutter or lifting device attached to the rocker valve is below 10 000 psi 690 bar DO NOT USE IT 12 RV06 User Manual The intensifier used to power the rocker valve can usually be adjusted for lower operating pressures This work should only be performed by a qualified hydraulic technician Always replace hoses couplings and ot
19. res surize the system and visually inspect for leaks If possible the above procedure should be performed behind some type of shield Lexan Do not operate the tool at fluid temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort To avoid personal injury or equipment damage all tool maintenance repair and service must be per formed by properly trained personnel RV06 User Manual 4 5 DANGER Fallure to use hydraulic hose labeled and certified as non conductive when using hydraulic tools on or near electric lines may result In death or serious Injury For proper and safe operation read owners manual and mwke sure that you have been properly IOCUTON tralned In correct procedures required for work HAZARD On or around electric lines 12412 Electrical Warning Sticker NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 gt RV06 User Manual Stanley Hydraulic tools
20. ting device attached to the rocker valve is below 10 000 psi 690 bar DO NOT USE IT with an intensifier or hydraulic supply adjusted to deliver 10 000 psi 690 bar e The intensifier used to power the rocker valve can usually be adjusted for lower operating pressures This work should only be performed by a qualified hydraulic technician e Ifthe intensifier pressure cannot be lowered to match the tool you are using you must either use a tool rated at the available operating pressure or utilize an intensifier with the correct output pressure Ifyou are in doubt about the tool or intensifier you intend to use with the RV06 please contact Stanley Hydraulic Tools for assistance 14 RV06 User Manual STAN LEY STAN LEY RV06 User Manual 15 PART ITEM NO QTY DESCRIPTION PIPE COUPLING 1 4 NPT HOSE ASSY BACK UP RING O RING 7 16 x 9 16 x 1 16 MANIFOLD CAP BEARING RACE TRANSFER DISC O RING 3 8 x 1 2 x 1 16 BACK UP RING MANIFOLD GROMMET BACK UP RING O RING 1 8 x 1 4 x 1 16 SPRING SPRING PUSH ROD ADJUSTING NUT PHILLIPS HD SCREW 1 4 20 x 1 4 ROCKER ARM ELECTRICAL DANGER STICKER STANLEY STICKER 12891 DANGER STICKER 12241 UNLOADING VALVE ASSY Denotes part in Seal Kit P N 14787 N CE 1 oe ji s ae 2 AAA 7 Jizz h pe Jose o ooo fji io son fi no ume E 12 ques fji 13 ewe Ji 4 ume ls is 12280 3 ie 1252 13 po ums 3 ie 2020 ji o is f2
21. uation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel PTA a WARNING a CAUTION CAUTION NOTICE IMPORTANT 4 gt RV06 User Manual STAN LEY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to or on the tool and hose s These safety precautions are for your safety Review them carefully before operating the tool or performing any maintenance or repairs Supervising personnel may specify additional precau tions for your work area to comply with company policies and local safety regulations Enter any added precau tions in the space provided in this manual The RV06 Rocker Valve will provide safe dependable service if operated in accordance with the instructions given in this manual Read and understand the manu al any decals labels or tags attached to the tool and hose s Failure to do so can cause serious personal in jury or damage to the equipment Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions
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