"user manual"
Contents
1. Bosch eBike Systems 0 276 002 USPen 11 6 15 English 34 Battery Recycling Program General Warnings Disposal A The drive unit on board computer incl the op SK erating unit battery pack speed sensor acces sories and packaging should be sorted for envi ronmentally friendly recycling Do not dispose of eBikes and their components with the household waste You may recycle your Bosch battery pack by calling 1 800 822 8837 0 276 002 USPen 11 6 15 Bosch eBike Systems2. 596 problem persists contact your Bosch eBike dealer 602 Internal battery pack error while charging Unplug the charger from the battery pack Restart the eBike sys tem Plug the charger into the battery pack If the problem persists contact your Bosch eBike dealer 602 Internal battery pack error Restart the system If the problem persists contact your Bosch eBike dealer 603 Internal battery pack error Restart the system If the problem persists contact your Bosch eBike dealer 605 Battery pack temperature error The eBike is outside of the permissible temperature range Switch off the eBike system and allow the drive unit to either cool down or heat up to the permissible temperature Restart the system If the problem persists contact your Bosch eBike dealer 605 Battery pack temperature error while Unplug the charger from the battery pack Allow the battery pack to charging cool If the problem persists contact your Bosch eBike dealer 606 External battery pack error Check the wiring Restart the system If the problem persists contact your Bosch eBike dealer 610 Battery pack voltage error Restart the system If the problem persists contact your Bosch eBike dealer 620 Charging error Replace the charger Contact your Bosch eBike dealer 640 Internal battery pack error Restart the system If the problem persists contact your Bosch eBike dealer 655 Multiple battery pack errors Switch off the eBike system Remove the battery pack a
3. B Assembly gt Put the battery pack down only on clean surfaces In particular avoid getting the charge socket and the con tacts dirty e g with sand or soil Checking the Battery Pack Before Using for the First Time Check the battery pack before charging it or using it with your eBike for the first time To do this press the On Off button A4 to switch on the battery pack If no LED for the charge control indicator A3 lights up then the battery pack may be damaged When at least one of the LEDs but not all for the charge control indicator A3 is lit then fully charge the battery pack before using it for the first time gt Do not attempt to charge or use a damaged battery pack Please contact an authorized Bosch eBike dealer Charging the Battery Pack gt Only use the Bosch charger provided with your eBike or an identical original Bosch charger Only this char ger is matched to the lithium ion battery pack used in your eBike Note The battery pack is supplied partially charged To en sure full battery pack capacity completely charge the bat tery pack in the charger before using it for the first time To charge the battery pack read and follow the operating instructions for the charger The battery pack can be recharged at any time on its own or on the bike without shortening the its service life Interrupt ing the charging process does not damage the battery pack The battery pack is equipped with
4. a temperature control in dicator which enables charging only within a temperature range between 32 F and 104 F When the battery pack is not within the charging temperature range three LEDs of the charge control indicator A3 flash Disconnect the battery pack from the charger until its temperature has ad justed gt CAUTION Do not connect the battery pack to the charger until it has reached the permissible charging temperature Charge control Indicator When the battery pack is switched on the five green LEDs for the charge control indicator A3 indicate the charge con dition of the battery pack Here each LED indicates approx 20 capacity When the battery pack is completely charged all five LEDs light up The charge control for the switched on battery pack is also indicated on the display for the on board computer Read and follow the operating instructions for the drive unit and the on board computer When the capacity of the battery pack is below 5 all LEDs for the charge control indicator A3 on the battery pack turn off however the on board computer does provide an addi tional indicator function 0276 002 USPen 11 6 15 Bosch eBike Systems English 25 Inserting and removing the battery pack In order for the battery pack to be inserted the key A5 must be inserted into the lock A6 and the lock must be unlocked To insert the standard battery pack A8 place it with the contacts
5. and or alcohol gt While riding do not become distracted by the on board computer and always remain alert to all riding situations The on board computer should only be used in a stationary and safe start up position Use the oper ating unit to change motor assistance levels while riding gt Check your bicycle manual for the maximum riding weight of your bicycle Overloading your bicycle can result in component failure which can result in death or serious injury Typically the maximum riding weight is defined by the sum of the rider s weight plus the weight of any luggage gt In addition to reading and understanding your own er s manuals be sure you know or refamiliarize your self with local laws prior to using this product Con sult your bicycle dealer local library bookstore to choose the learning resource best for you 0276 002 USPen 11 6 15 Bosch eBike Systems Intended Use AWARNING gt Understand your bike and its intended use by check ing your bicycle owner s manual Using your bike the wrong way and for a purpose for which it was not de signed can result in death or serious injury gt Using the Bosch Drive System for purposes other than what is was designed for could cause death or serious injury Proficient cyclist Ages 18 riding on paved surfaces where the tires are always on the ground roadway dedi cated bicycle only lanes where permitted by law not on pe destrian use shared
6. battery pack again to approx 60 Note When the battery pack is stored discharged empty or longer periods it can become damaged despite the low self discharging feature and the battery pack capacity may When the battery pack is no longer operative please con tact an authorized Bosch eBike dealer be strongly reduced tis not recommended o have the battery pack connected Cleaning gt Do not submerge your eBike components in water or wash using a pressurized hose Your Bosch drive unit is designed to be water tight in regards to rain water and non pressurized hose washing Keep all components of your eBike clean especially the battery pack contacts and the corresponding holder con tacts All components including the drive unit may not be im mersed in water or cleaned with a high pressure cleaner Keep all components of your eBike clean especially the battery pack contacts and the corresponding holder con tacts Clean them carefully with a soft damp cloth using only mild soap and water permanently to the charger Storage Conditions Store the battery pack in a dry well ventilated location Protect the battery pack against moisture and water Under unfavorable weather conditions it is recommended e g o remove the battery pack from the eBike and store it in an enclosed location until it is used again he battery pack can be stored at temperatures between 14 F and 140 F Howeve
7. escape The vapors can irri tate the respiratory system Provide for fresh air and seek medical attention in case of complaints gt Keep the battery charger away from children This will ensure that children do not play with the charger gt Persons who are not capable of safely operating the charger because of their physical sensory or mental limitations or because of their lack of experience or knowledge may only use this charger under supervi sion or after having been instructed by a responsible person Otherwise there is a risk of operating errors and injuries gt Please read and follow the safety warnings and in structions enclosed in the operating instructions for the battery pack and drive unit on board computer as well as in the operating instructions for your eBike gt Ashort version of important safety warnings in English French and Spanish with the following content can be found on the bottom side of the charger marked with number C4 in the representation on the graphics page the label itself can be found in chapter On Product Warning Labels For safe operation see manual Risk of electric shock Indoor use only Charge only batteries for the Bosch eBike Systems Other batteries may burst causing personal damage Do not replace the plug assembly as risk of fire or electric shock may result Bosch eBike Systems 0 276 002 USPen 11 6 15 English 28 Product Description a
8. individual versions When the on board computer is removed from the holder 4 then the last indicated level is not stored and the on board computer is reset to the OFF mode Once it is switched on the eBike system is in the OFF mode Bosch eBike Systems 0 276 002 USPen 11 6 15 English 14 Switching bike lights On Off If your lights are set up to be powered by the eBike system then you can use the 2 button on the on board computer to simultaneously switch both the front light and the rear light onand off When the lighting is switched on Lights on appears and when the lighting is switched off Lights off appears for approx 1 s in the text indicator d The light symbol c is dis played when the light is on Switching the driving light on and off has no effect on the backlighting for the display The backlighting for the display is active as soon as the system or the display is switched on Speed and Distance Indicator The speed indicator f always displays the current speed The following functions are available in the function indica tor combination of text indicator d and value indicator e Clock Current time Max speed Maximum speed achieved since the last reset Avg speed Average speed achieved since the last reset Trip time Trip time since the last reset Range Estimated range of the available battery pack charge for constant conditio
9. lanes or sidewalks No towing Your Bosch Drive unit is not intended for towing another bi cycle For trailer towing check your bicycle owner s manual and the trailer owner s manual for towing instructions and towing compatibility English 11 Safe Start Up Procedure gt Follow the safe start up procedure below Failure to follow the safe start up procedure can result in death or serious injury Preparations Before starting check the following Check that you have unplugged the battery charger Your battery pack is locked in place pull on the battery pack to ensure it is locked in place Remove the battery pack key Start Riding Sitin the saddle with both feet touching the ground and both hands on the handlebars Once you are in a stable position turn on the Bosch on board computer The Bosch Drive System will always start up in the OFF mode Place both hands on the handlebars and begin pedaling Bosch eBike Systems 0 276 002 USPen 11 6 15 English 12 Operation Initial Operation Switching the eBike System On Off Options for switching on the eBike system Ifthe on board computer is already switched on when inserted into the holder then the eBike system will be switched on automatically When the on board computer and the eBike battery pack are inserted briefly press the On Off button 5 of the on board computer once When the on board computer is inserted pres
10. on the lower holder A9 on the eBike the battery pack can be inclined up to 7 to the frame Tilt it into the upper holder A7 until it engages To insert the rack type battery pack A2 slide it with the contacts facing ahead until it engages in the holder A1 of the rear rack carrier gt Always check that the battery pack is locked in place To do this pull on the battery pack handle after the key has been removed Check if the battery pack is tightly seated Always lock the battery pack with lock A6 otherwise the lock can open and the battery pack could fall out of the holder After locking always remove the key A5 from the lock A6 This prevents the key from falling out and the battery pack from being removed by unauthorized persons when the eBike is parked Toremove the standard battery pack A8 switch itoff and unlock the lock with the key A5 Tilt the battery pack out of the upper holder A7 and pull it out of the lower holder A9 To remove the rack type battery pack A2 switch it off and unlock the lock with the key A5 Pull the battery pack out of the holder A1 gt Always switch the battery pack off when inserting or removing it from the holder Bosch eBike Systems 0 276 002 USPen 11 6 15 English 26 Operation Initial Operation gt Use only original Bosch battery packs approved for your eBike by the manufacturer and purchased from a trusted source Use of non approved or counterfeit
11. the battery pack to mechanical impacts or modi fy it in any way Do not use the battery pack if it shows visible damage Otherwise there is the risk of a fire or an explosion which can cause death or serious injury ma Protect the battery pack against heat e g tem zw perature gt 140 F fire and immersing into water Otherwise there is the risk of an explosion AWARNING gt Use only original Bosch battery packs approved for your eBike by the manufacturer and purchased from a trusted source Use of non approved or counterfeit battery packs can lead to death or serious injury gt Remove the battery pack from the eBike before begin ning work e g inspection repair assembly mainte nance work on the chain etc on the eBike trans porting it by car or plane or storing it Unintentional activation of the eBike system poses a risk of injury gt Donot open the battery pack There is a risk of a short circuit Opening the battery pack voids any and all war ranty claims gt If itis not being used keep the battery pack away from paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery pack ter minals together may cause burns or a fire For any dam age caused by shorting the terminals in this way any and all warranty claims through Bosch shall be invalid gt If itis abused then liquid may be ejected from the ba
12. Performance Line 28 mph Performance Line 28 mph Robert Bosch GmbH Bosch eBike Systems 72703 Reutlingen GERMANY Owner s Manual The Bosch Drive System Drive Unit Intuvia PowerPack Charger 0 275 007 031 1 270020 909 0 275 007 524 525 0 275 007 906 www bosch ebike com 0 276 002 USPen 2015 06 T 35 BOSCH en Original instructions This manual contains important safety Age 1 8 performance and service information Read and understand it along with the information provided to you by your bicycle manufacturer before using the product and keep it for reference English 2 lntrod cti on n sp0 cscesy ea ca eae ee doves awed eNO E RET eRe ee eee Rees 3 General Warnings cceceece cee c ee ceceecesceeeecs 3 Using your Operator s Manual ceceeceseeceecees 3 Bosch Drive System Overview cececceceececceceeceeees 4 Bicycle View Standard ceecceeccescceccceeceeee 4 Bicycle View Rack Type cceeccesccesccecccesceeee 5 Component View On board Computer Operating Unit Drive Unit 6 Component View Battery Pack PowerPack 006 7 Component View Charger ccceecceecceccceeeeees 8 On Product Warning Labels ccecceceececceceeceeees 9 Operating your Bosch Drive System 10 Getting Ready to Ride ccc cee cece eee cece cee ees 10 Safe Start Up Procedure ccccecececncecececsc
13. Rules Operation is subject to the following two conditions 1 This device must not cause harmful interference and 2 this device must accept any interference that is received in cluding interference that may cause undesired operation This device is in compliance with CAN ICES 3 B NM B 3 B Bosch eBike system uses FreeRTOS see www freertos org Bike lights Rated voltage V 6 Power output Front light Ww 8 4 Rear light Ww 0 6 Not possible via the eBike battery pack in all country specific ver sions depending on the statutory regulations Assembly Inserting and removing the battery pack To insert or remove the battery pack in from the eBike please read and follow the battery pack operating instruc tions Inserting and removing the on board computer 3 On board computer 4 Holder for on board computer 15 Lock latch for on board computer 16 Locking screw for on board computer To insert the on board computer 3 slide it from the front into the holder 4 To remove the on board computer 3 press the lock latch 15 and slide the on board computer toward the front out of the holder 4 gt Remove the on board computer when you park the eBike It is possible to secure the display unit against removal in the holder To do so remove the holder 4 from the handle bar Put the display unit in the holder Screw the locking screw 16 thread M3 8 mm long from below into the thread prov
14. aje del enchufe resultado puede ser riesgo de incendio o sacudidas el ctricas Ans TNT sel acs a eat ee alte uniquement A utilise VAWWARNING No User Serviceable Parts Do NOT Open Read and understand owner s manual before using Remove battery when using vehicle bike rack Remove battery before performing bike inspection repair DANGER Explosion Do NOT expose above 140 F 60 C Do NOT crush or puncture AWARNING Avoid Serious Injury or Death Read owner s manuals and all warnings before first ride Do not ride unless you are proficient skilled in the activity of road cycling No operators under 18 years of age Nt vitez toute blessure grave ou fatale Lisez les manuels d utilisation et tous les avertissements avant la premi re utilisation Ne pas utiliser si vous manquez d exp rience de comp tence en mati re de cyclisme sur route Utilisation interdite avant 18 ans i C mo evitar lesiones graves o la muerte Toa eao eena e E e POE COINNE No utilice la bicicleta a menos que sea experto en ciclismo en carretera El producto no es apto para menores de 18 a os A Safety warnings charger gt Warning labels have been placed on the Bosch Drive B Safety warnings PowerPack System for your protection Read and follow the C Safety Warnings on the eBike instructions of the labels on the product carefully If a label becomes illegible or comes off contact yo
15. al Bosch parts Always switch the battery pack off when inserting or removing it from the holder Never attempt to insert or remove the battery pack while riding the bike Do not charge or use your eBike in any area with a po tentially explosive atmosphere such as at a fueling area or in areas where the air contains chemicals or particles such as grain dust or metal powders Obey all signs and follow all instructions Do not submerge your eBike components in water or wash using a pressurized hose Your Bosch drive unit is designed to be water tight in regards to rain water and non pressurized hose washing Note down the manufacturer and the number of the key In case the keys are lost please contact an autho rized Bosch eBike dealer Please provide the name of the manufacturer and the number of the key gt Donot paint any components of the Bosch Drive Sys tem as this may cause premature failure of the com ponents 0276 002 USPen 11 6 15 Bosch eBike Systems Careful Handling of the eBike Please observe the operating and st the eBike components Protect the computer and battery pack against e g from intense sunlight withou orage temperatures for drive unit on board extreme temperatures adequate ventilation The components especially the battery pack can become damaged because of extreme temperatures Have your eBike undergo a technical inspection at regular intervals When the service appoin boa
16. are or may be pregnant have heart respiratory back joint or other orthopedic conditions have high blood pressure have difficulty with physical exercise have been instructed to restrict physical activity gt Wearing a helmet can prevent a severe head injury Whenever riding always wear a helmet that meets or exceeds established safety standards Approved helmets in the USA must meet the US Consumer Prod uct Safety Commission standard so look for a CPSC reference gt Riding a Bosch drive system equipped bicycle capa ble of speeds up to 28 mph requires proficiency in the activity of road cycling This product can allow you to achieve speeds greater than you may be used to achiev ing without the aid of motor assistance It also may allow for riding longer periods of time at a higher speed Higher speed results in higher forces if a crash occurs Control your bicycle at all times Your risk of death or serious injury increases with both speed and age The following is required for safe use of this product Knowledgeable of laws safety guidelines rules of road cycling riding safely Ability to operate and control a standard road bike Experienced rider who is actively riding Capable comfortable and confident riding safely at speeds up to 28 mph Your bike should match your riding style be properly fit to your body dimensions and be well maintained gt Do not use this product under the influence of drugs
17. as SN ps BECI d L007 D V Product Features All representations of bike components with the exception of the battery packs and their holders are schematic and can deviate from your eBike A1 Holder for the rack type battery pack A2 Rack type battery pack A3 Operation and charge control indicator A4 On Off button A5 A6 AT A8 A9 ci c6 c7 Key for the battery pack lock Battery pack lock Upper holder for the standard battery pack Standard battery pack Bottom holder for the standard battery pack Battery charger Socket for charge connector Charge socket cover Bosch eBike Systems 0 276 002 USPen 11 6 15 English 24 Technical Data Lithium ion battery pack PowerPack 400 Article number Standard battery pack 0275007 524 Rack type battery pack 0275007 525 Rated voltage 36 Rated capacity Ah 11 Energy Wh 400 Operating temperature SF 23 104 Storage temperature E 14 140 Permitted charging temperature range SF 32 104 Weight appox Ib 5 5 5 7 Degree of protection IP 54 dust and splash water protected This device is in compliance with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device must not cause harmful interference and 2 this device must accept any interference that is received in cluding interference that may cause undesired operation This device is in compliance with CAN ICES 3 B NM B 3
18. battery packs can lead to death or serious injury Switching On and Off Switching the battery pack on is one of the ways of starting the eBike system Read and follow the operating instruc tions for the drive unit and the on board computer Before switching on the battery pack or the eBike system check that the lock A6 is locked To switch on the battery pack press the On Off button A4 The LEDs for indicator A3 light up and at the same time in dicate the charge condition gt Always check that the battery pack is locked in place To do this pull on the battery pack handle after the key has been removed Note When the battery pack capacity is below 5 none of the LEDs for charge control indicator A3 will light up Only the on board computer will indicate if the eBike system is switched on To switch off the battery pack press the On Off button A4 again The LEDs for indicator A3 go out This also switches off the eBike system When no power output from the eBike drive unit is request ed for approx 10 minutes e g because the eBike is parked and no button for the drive on board computer or operating unit is pressed then the eBike system and thus the battery pack automatically switches off to save energy The battery pack is protected against deep discharging overcharging overheating and short circuiting by the Electronic Cell Protection ECP In case of hazardous sit uations a protective c
19. clean surfaces In particular avoid getting the charge socket and the con tacts dirty e g with sand or soil Insert the charger plug C5 for the battery charger into the socket C6 on the battery pack Bosch eBike Systems 0 276 002 USPen 11 6 15 English 30 Charging the Battery on the Bike Switch the battery off Clean the cover of the charge socket C7 In particular prevent the charge socket and the con tacts from getting dirty e g with sand or soil Lift the cover of the charge socket C7 and plug the charge con nector C5 into the charge socket C6 gt Charge the battery only in accordance with all safety instructions If this is not possible remove the battery from the holder and charge it ina more suitable location When doing so read and follow the operating instruc tions for the battery Charging Procedure The charging procedure begins as soon as the charger is connected to the battery or the charge socket on the bike and the main power supply Note The charging procedure is only possible when the temperature of the eBike battery pack is within the permis sible charging temperature range Note The drive unit is deactivated during the charging pro cedure he battery can be charged with or without the on board computer When charging without the on board computer the charging procedure can only be observed on the bat tery charge control indicator f the on board computer is c
20. e inspect and dis pose of a Bosch equipped eBike in a safe manner The combination of the safety alert symbol and the word DANGER indicates a hazardous situation that if not avoided will result in death or serious injury The combination of the safety alert symbol and the word WARNING indicates a hazardous situation that if not avoided could result in death or serious injury The combination of the safety alert symbol and the word CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury AWARNING gt The Bosch Drive System is intended for use by per sons 18 years of age and older Riders must have the physical coordination reaction and mental capabilities to control a bike and manage traffic road conditions and sudden situations and also to respect the laws and instructions governing bicycle use gt This manual contains important safety performance and service information Read it before you take the first ride on your new bicycle and keep it for reference The manual can also be found online at www bosch ebike com gt This manual is intended to be read together with the separate user manual provided with your bicycle Be sure to read all provided documents including labels on the product before your first ride gt Read ALL accompanying manuals before riding the bike for the first time Your Bosch Drive System comes with additional manuals and documen
21. ed for your eBike by the bicycle man ufacturer This protects the drive unit against overload and damage gt Remove the battery pack from the eBike before begin ning work e g inspection repair assembly mainte nance work on the chain etc on the eBike trans porting it by car or plane or storing it Unintentional activation of the eBike system poses a risk of injury gt The eBike system can switch itself on when the eBike is pushed backwards gt Use only original Bosch battery packs approved for your eBike by the manufacturer Using other battery packs can lead to injuries and pose a fire hazard When using other battery packs the warranty is void and Bosch shall not assume any liability gt Donot make any modifications to your eBike system or attach any other products which would be suitable for increasing the performance of your eBike sys tem Unauthorized modification of the system could re sult in death or serious injury gt Please follow all local state and federal regulations when registering and using eBikes gt Please read and follow the safety warnings and in structions provided in the operating instructions for the battery pack as well as in the operating instruc tions for your eBike 0276 002 USPen 11 6 15 Bosch eBike Systems Product Description and Specifications English 19 Product Features Display function button i Light button On b
22. eees 11 Operation soie oee ratr ere wid OE TEAN a ESEA NE aes 12 Maintenance Cleaning secceecceecceccceeceees 16 Storing seos este wens Saba da a LE ESEE shales iedey en es 17 Bosch Drive System Components ceceececceceeceees Drive Unit On board Computer Intuvia Lithium lon Battery Pack PowerPack CHANGER assis enero Sexe dvi ahs deans ENE Se ESEE Bw RENER Troubleshooting ccc cee cece cece eee e cee es ceseeceeees 31 Battery Recycling Program cceececceceececceceeeeees 34 0 276 002 USPen 11 6 15 Bosch eBike Systems English 3 Introduction Thank You for Purchasing a Bosch Drive System Equipped Bicycle Your Bosch eBike system team appreciates having you as a customer and wishes you many years of safe and satisfied use of your bicycle General Warnings Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in death or serious injury Save all safety warnings and instructions for future reference The term battery pack used in these operating instruc tions refers both to standard battery packs battery packs with holder on the bike frame and to rack type battery packs battery packs with holder in the rear rack carrier About Warnings This manual contains many DANGER WARNING and CAUTION indicators concerning the consequences of failing to use assemble maintain stor
23. gain if necessary 0276 002 USPen 11 6 15 Bosch eBike Systems English 31 Troubleshooting On board Computer Intuvia Error Code Indicator The components of the eBike system are continuously and Depending on the type of error the drive unit is automati cally shut off if required Continued travel without assis tance from the drive unit is possible at any time However have the eBike checked before attempting new trips automatically monitored When an error is detected there Troubleshooting actions may be performed by the spective error code is indicated in text indicator d To return to the standard indicator press any button on the on board computer 3 or on the operating unit 10 Code Cause 410 One or more buttons of the on board computer are blocked owner except those explicitly noted as Contact your Bosch eBike dealer Corrective Action Check if any buttons are blocked e g by dirt or debris Clean the buttons if required 414 Operating unit connection problem Have connections and contacts checked 418 Oneor more buttons of the operating unit Check if any buttons are blocked e g by dirt or debris Clean the are blocked buttons if required 422 Drive unit connection problem Have connections and contacts checked 423 EBike battery pack connection problem Have connections and contacts checked 424 Communications error among the compo nent
24. ided in the holder Attach the holder back onto the handlebar 0276 002 USPen 11 6 15 Bosch eBike Systems Checking the Speed Sensor 17 A 17 Speed sensor 18 Spoke magnet for the speed sensor The speed sensor 17 and its spoke magnet 18 must be at tached in such a way that the spoke magnet after a turn of the wheel moves past the speed sensor with a clearance of at least 5 mm yet no more than 17 mm Note If the clearance between the speed sensor 17 and the spoke magnet 18 is too small or too large or if the speed sensor 17 is not properly connected the speed indi cator f will fail and the eBike drive unit will operate in the emergency mode In this case loosen the screw for the spoke magnet 18 and fasten the spoke magnet to the spoke in such a way that it runs past the mark of the speed sensor at the correct clear ance If the speed is still not being indicated on the speed indicator f after this is done please contact an authorized Bosch eBike dealer Operation Initial Operation Requirements The eBike system can only be activated when the following requirements are met Asufficiently charged battery pack is inserted see the operating instructions for the battery pack The on board computer is properly inserted into the holder The on board computer is properly connected English 21 Switching the eBike System On Off Options for switching on the eBike sys
25. ircuit automatically switches off the battery pack When a defect in the battery pack is detected two LEDs for the charge con rol indicator A3 flash In this case please contact an authorized Bosch eBike dealer 0276 002 USPen 11 6 15 Bosch eBike Systems Charger IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for this battery charger gt Before using battery charger read all instructions and cautionary markings on battery charger bat tery and product using battery gt CAUTION To reduce risk of injury charge only batteries of the Bosch eBike Systems Other types of batteries may burst causing personal injury and damage Read and understand all safety warnings and instructions Failure to follow the warnings below could result in death or serious injury Save all safety warnings and instructions for future reference The term battery pack used in these operating instruc tions refers both to standard battery packs battery packs with holder on the bike frame and to rack type battery packs battery packs with holder in the rear rack carrier except when explicitly referring to the design type gt Only charge eBike approved Bosch lithium ion bat tery packs The battery pack voltage must match the battery pack charging voltage of the charger Other wise there is risk of fire and explosion Kee
26. lations before attempting to ship your battery In case of questions concerning transport of the battery packs please contact an authorized Bosch eBike dealer Bosch eBike dealers can also provide suitable transport packaging Maintenance Cleaning AWARNING gt Your Bosch Drive System components are mainte nance free Do not open any of the components Ser vice should only be carried out at an authorized Bosch eBike dealer Failure to follow the above warning may result in death or serious injury Refer to your bicycle manual or component manual for all non Bosch Drive System components Always remove the battery pack before performing any bicycle inspection maintenance or repair Fail ure to remove the battery pack before performing bicy cle inspection maintenance or repair can lead to seri ous injury If you suspect that something is loose do not ride your bike See your Bosch eBike dealer only a qualified service provider should perform work on your Bosch Drive System All nuts bolts screws require the correct tightening force Too little force and the fastener may not hold securely Too much force and the fastener can stretch deform or break or the threads can be stripped Either way incorrect tightening force can re sult in component failure which can cause you to lose control and fall If replacing your battery only buy a genuine Bosch battery pack from an approved source See your Bosch eBike dealer for origin
27. nd Specifications i Product Features C1 Battery charger C2 Charger socket C3 Plug in connector C4 Safety warnings charger C5 Charge connector Technical Data Article number 0 275 007 906 Rated voltage Ve 90 264 Frequency Hz 47 63 Output voltage V 36 Charging current A 4 Charging time PowerPack 400 h 3 5 Operating temperature E 32 104 Storage temperature TF 14 122 Weight according to EPTA Procedure 01 2003 Ib 1 8 Degree of protection IP 40 0276 002 USPen 11 6 15 Bosch eBike Systems Operation Initial Operation Connecting the Charger to Household Electricity gt Note the household voltage The voltage of the power supply must correspond to the specifications given on the battery charger nameplate Plug the charger plug C3 of the power cord into the charger socket C2 of the charger Connect the power supply cable country specific to the household electricity supply English 29 Charging the Removed Battery A8 My C5 Charge connector C6 Socket for charge connector A2 Rack type battery pack A3 Operation and charge control indicator A4 Battery On Off button A8 Standard battery pack Switch the battery pack off and remove it from the holder of the eBike To do this read and follow the operating instruc tions for the battery pack gt Put the battery pack down only on
28. nd reinsert it Restart the system If the problem persists contact your Bosch eBike dealer 656 Software version error Contact your Bosch eBike dealer so that he can perform a software update No Internal error inthe on board computer Restart your eBike system by switching it off and back on display 0 276 002 USPen 11 6 15 Bosch eBike Systems PowerPack Cause Battery pack defective English 33 Corrective Action Two LEDs of the battery pack flashing Contact an authorized bicycle dealer Battery pack too warm or too cold Three LEDs of the battery pack flashing Disconnect the battery from the charger until the charging temper ature range has been reached Do not connect the battery pack to the charger until it has reached the permissible charging temperature eyez 7 Ene Ly 7 The charger is not charging No LED flashes one or more LEDs light up continuously depend ing on the charging state of the eBike battery pack Contact an authorized bicycle dealer No charging procedure possible no indication on the battery pack Plug not inserted correctly Check all plug connections Contacts of battery pack dirty Carefully clean the contacts on the battery pack Socket outlet cable or charger defective Check household voltage have charger checked through bicycle dealer Battery pack defective Contact an authorized bicycle dealer
29. ng gears easier and reduces the wear on the drive train By selecting the right gear you can increase the speed and range with the same pedaling effort For this reason follow the shift recommendations provided by indications g and hon your display If indication g is dis played you should shift to a higher gear with lower ca dence Ifindication his displayed you should select alower gear with higher cadence est the operating range of your eBike under different con ditions before planning longer and more challenging rides gt Read and understand the Influences on the Operat ing Range section below before planning your ride Influences on the Operating Range The operating range depends on many factors such as the following Assistance level Gear switching behavior Bicycle tires and tire pressure Age and condition of the battery pack Route profile inclines and road or path conditions road or path surface Headwind and ambient temperature Weight of the eBike rider and equipment luggage For this reason it is not possible to precisely predict the range before or during a trip General rules For the same motor output of the eBike drive unit the less power or force that you have to bring about to reach acertain speed e g through optimal use of the gears the less energy the eBike drive unit will consume and the greater the range will be for a battery pack charge The higher the a
30. ns such as assistance level route profile etc Odometer Display of the total distance traveled with he eBike cannot be reset Trip distance Distance covered since the last reset oswitch between the indication functions press the i button 1 on the on board computer or the i button 11 on the operating unit until the desired function is displayed oreset Trip distance Trip time and Avg speed switch to any of the three functions and then press and hold the RESET button 6 until the indicator is set to zero This also resets the values for the other two functions oreset the Max speed switch to this function and then press and hold the RESET button 6 until the indicator is set to zero oreset Range switch to this function and then press the RESET 6 button until the display is reset to the value of the factory setting When the on board computer is removed from the holder 4 all function values remain stored and can be viewed Displaying Adapting Basic Settings The basic settings can be displayed and changed regard less of whether the on board computer is inserted in the holder 4 or not Some settings are visible and changeable only when the operating computer is inserted Some menu items may be missing depending on the equipment of your eBike To access the basic settings menu press and hold the RESET button 6 and the i button 1 until C
31. oard computer Intuvia Holder for on board computer Intuvia On Off button for on board computer RESET button USB port Protective cap for USB port Drive unit Operating unit Display function button i on the operating unit Reduce assistance scroll down button Increase assistance scroll up button 14 Push assistance button WALK Not executable in some countries OMONDAORWKHE BR e oO BR On On board Computer Information Drive unit assistance indicator Assistance level indicator Light indicator Text indicator Value indicator Speed indicator Shift recommendation higher gear Shift recommendation lower gear Battery charge control indicator sm noan Bosch eBike Systems 0 276 002 USPen 11 6 15 English 20 Technical Data Article number 0275 007 031 Rated continuous power w 250 Torque at drive max Nm 60 Rated voltage Ve 36 Operating temperature F 23 104 Storage temperature F 14 122 Degree of protection IP 54 dust and splash water protected Weight appox lb 8 8 Article number 1270020909 Max charging current USB connection mA 500 Charging voltage USB con nection v 5 Operating temperature F 23 104 Storage temperature F 14 122 Charging temperature SF 32 104 Degree of protection IP 54 dust and splash water protected Weight appox Ib 0 3 This device is in compliance with Part 15 of the FCC
32. onfigura tion is displayed in text indicator d To switch between the basic settings press the i but ton 1 on the on board computer until the desired basic set ting is displayed When the on board computer is inserted in holder 4 you can also press the i button 11 on the op erating unit To change the basic settings press the On Off button 5 next to the indicator to decrease the value or scroll down or the light button 2 next to the indicator to in crease the value or scroll up When the on board computer is inserted in holder 4 you can also change the values with the button 12 or the button 13 on the operating unit To exit the function and store a changed setting press the RESET button 6 for 3 s The following basic settings are available Clock The current time can be set here Pressing and holding the setting buttons fast forwards the setting speed Wheel circum You can change this value pre set by the manufacturer by 5 This menu item is dis played only when the on board computer is in the holder English You can change the language of the text indications You can choose between German English French Spanish Italian Portuguese Swedish Dutch and Danish Unit km mi The speed and distance can be dis played either in kilometers or miles Time format The time can be displayed either in a 12 h
33. onnected a corresponding message will be output on the display he on board computer can be removed during the charg ing procedure or it can also be attached after the charging procedure has begun he charging state is displayed by the battery charge con trol indicator A3 on the battery and by the bars on the on board computer When charging the eBike battery on the bike the battery for the on board computer can also be charged During the charging procedure the LEDs for charge control indicator A3 on the battery pack light up Each continuous y lit LED is equivalent to a charge capacity of approx 20 he flashing LED indicates the charging of the next 20 Once the battery is fully charged the LEDs extinguish im mediately and the on board computer is switched off The charging procedure is terminated The charging state can be displayed for 3 seconds by pressing the On Off button A4 Disconnect the charger from the main power supply and the battery pack from the charger When disconnecting the battery pack from the charger the battery pack is automatically switched off Note If you have charged on the bike carefully close the charge socket C6 with the cover C7 after the charging pro cedure so that no dirt or water can get in If the charger is not disconnected from the battery after charging after a few hours the charger will switch itself back on check the charging state of the battery and begin the charging procedure a
34. our or 24 hour format Shift recom on off You can switch the indica tion of a shift recommendation on and off Power on hours Indicates the total travel time with the eBike can not be changed Displ vx x x x This is the software version of the dis play DU vx x x x This is the software version of the drive unit This menu item is displayed only when the on board computer is in the holder 0 276 002 USPen 11 6 15 Bosch eBike Systems DU xxxxxxxxx This is the serial number of the drive unit This menu item is displayed only when the on board computer is in the holder z Service MM YYYY This menu item is displayed when the bike manufacturer has set a fixed service ap pointment g Serv xxkm mi This menuitem is displayed when the bike manufacturer has set a fixed service appoint ment after a certain mileage has been reached Bat vx x x x This is the software version of the bat tery pack This menu item is displayed only when the on board computer is in the holder Error Code Indicator The components of the eBike system are continuously and automatically monitored When an error is detected the respective error code is indicated in text indicator d To return to the standard indicator press any button on the on board computer 3 or on the operating unit 10 Depending on the type of error the drive unit is automati cally
35. p the charger away from rain and moisture The penetration of water into a battery charger in creases the risk of an electric shock A WARNING gt Use only the original Bosch battery charger supplied with your eBike or one approved for your eBike by the manufacturer and purchased from a trusted source Bypassing the battery charger or the use of a non approved or counterfeit battery charger can lead to death or serious injury gt Keep the battery charger clean Contamination can lead to the risk of an electric shock Clean only with the use of a damp cloth mild soap water English 27 gt Check the battery charger cable and plug each time before using Do not use the battery charger when defects are detected Do not open the battery char ger yourself and have it repaired only by qualified personnel using original spare parts Damaged bat tery chargers cables and plugs increase the risk of elec tric shock gt Donot operate the battery charger on easily flamma ble surfaces e g paper textiles etc or in combus tible environments There is danger of fire due to the heating of the battery charger during charging gt Use caution when touching the charger during the charging procedure Wear protective gloves Espe cially in high ambient temperatures the charger can heat up considerably gt Battery packs must not be subjected to mechanical impacts There is a risk that the battery pack will be damaged causing vapors to
36. power supply is possible via a USB port e g various mobile phones Aprerequisite for the charging is that the on board comput er and a sufficiently charged battery pack are inserted in the eBike Open the protective cap 8 of the USB port on the on board computer Connect the USB connection of the external de vice to the USB port 7 on the on board computer using the USB charging cable Micro A Micro B available from your Bosch eBike dealer Once the consumer has been disconnected the USB connec tion must be sealed again carefully with the protective cap 8 gt AUSB connection is not a waterproof plug in connec tion When riding in the rain an external device must not be connected and the USB connection must be completely sealed with the protective cap 8 Bosch eBike Systems 0 276 002 USPen 11 6 15 English 22 Lithium lon Battery Pack PowerPack follow the warnings below could result in death or serious injury Save all safety warnings and instructions for future reference The term battery pack used in these operating instruc tions refers both to standard battery packs battery packs with holder on the bike frame and to rack type battery packs battery packs with holder in the rear rack carrier except when explicitly referring to the design type 4 DANGER gt Do not puncture or crush the battery pack Do sub Read and understand all safety warnings and instructions Failure to ject
37. r 530 Battery pack error Switch off the eBike remove the eBike battery pack and reinsert the eBike battery pack Restart the system If the problem persists contact your Bosch eBike dealer Bosch eBike Systems 0 276 002 USPen 11 6 15 English 32 Code Cause Corrective Action 531 Configuration error Restart the system If the problem persists contact your Bosch eBike dealer 540 Temperature error The eBike is outside of the permissible temperature range Switch off the eBike system and allow the drive unit to either cool down or heat up to the permissible temperature Restart the system If the problem persists contact your Bosch eBike dealer 550 An improper load was detected Remove the load Restart the system If the problem persists contact your Bosch eBike dealer 580 Software version error Restart the system If the problem persists contact your Bosch eBike dealer 591 Authentication error Switch off the eBike system Remove the battery pack and reinsert it Restart the system If the problem persists contact your Bosch eBike dealer 592 Incompatible component Insert a compatible display If the problem persists contact your Bosch eBike dealer 593 Configuration error Restart the system If the problem persists contact your Bosch eBike dealer 595 Communication error Check the wiring to the transmission and restart the system If the
38. r storing the battery pack at he optimal temperature of 68 F will provide the longer battery life Make sure that the maximum storage temperature is not ex ceeded As an example store the battery pack out of direct sunlight and do not leave it in a vehicle during the summer tis recommended to not store the battery pack on the bike Bosch eBike Systems 0 276 002 USPen 11 6 15 English 18 Bosch Drive System Components Drive Unit On board Computer Intuvia AWARNING Read and understand all safety warnings and ee instructions Failure to follow the warnings be low could result in death or serious injury Save all safety warnings and instructions for future reference The term battery pack used in these operating instruc tions refers both to standard battery packs battery packs with holder on the bike frame and to rack type battery packs battery packs with holder in the rear rack carrier gt Do not open the drive unit yourself The drive unit must be repaired only by qualified experts and only with original spare parts This will ensure that the safe ty of the drive unit is maintained Unauthorized opening of the drive unit will void warranty claims gt All components attached to the drive unit and all other components of the eBike drive e g the chain wheel chainwheel seat pedals may be replaced only with identical components or components spe cifically approv
39. rd computer will inform you of ment is due the on his for 4 seconds in the text indication d by displaying Service after the on board computer has been switched on The bike manufac turer can base the service appointment ona mileage and or atime period Please contact an authorized bicycl repairs to the eBike e dealer for service or After Sale Service and Customer Assistance In case of questions concerning the eBike system and its components please contact an au dealer horized Bosch eBike Contact data for authorized Bosch eBike dealers can be found at www bosch ebike com English 17 Storing Notes for Optimum Handling of the Battery Pack The battery pack life can be extended if properly main tained and especially if operated and stored at the right temperatures With increasing age however the battery pack capacity will diminish even if properly maintained Asignificantly reduced operating period after charging in dicates that the battery pack is worn out and must be re placed You can replace it yourself by purchasing a genuine Bosch PowerPack from an authorized Bosch eBike dealer Recharging the Battery Pack Before and During Storage When not using the battery pack for alonger period charge it to approx 60 3 to 4 LEDs lit on the charge control in dicator A3 Check the charge condition after 6 months When only one LED on the charge control indicator A3 lights up recharge the
40. s Have connections and contacts checked 426 internal time out error Restart the system If the problem persists contact your Bosch eBike dealer In this error status it is not possible to display or adjust the wheel circumference in the basic settings menu 430 internal battery pack of on board computer Charge on board computer in holder or via USB port empty 431 Software version error Restart the system If the problem persists contact your Bosch eBike dealer 440 internal error in the drive unit Restart the system If the problem persists contact your Bosch eBike dealer 450 internal software error Restart the system If the problem persists contact your Bosch eBike dealer 490 internal error in the on board computer Have the on board computer checked 500 internal error in the drive unit Restart the system If the problem persists contact your Bosch eBike dealer 502 Bike lighting error Check the light and the associated wiring Restart the system If the problem persists contact your Bosch eBike dealer 503 Error of the speed sensor Restart the system If the problem persists contact your Bosch eBike dealer 510 Internal sensor error Restart the system If the problem persists contact your Bosch eBike dealer 511 Internal error in the drive unit Restart the system If the problem persists contact your Bosch eBike deale
41. s the On Off button on the battery pack Once it is switched on the eBike system is in the OFF mode Select the desired assistance level and take off The drive is activated as soon as you put pressure on the pedals The assistance level depends upon the on board computer settings As soon as the system is activated Performance Line appears briefly on the display As soon as you stop pedaling when in normal operation or as soon as you have reached a speed of 28 mph the assis tance from the eBike drive unit is switched off The motor assistance is automatically re activated as soon you start pedaling again and the speed is below 28 mph Options for switching off the eBike system Press the On Off button 5 of the on board computer Switch the eBike battery pack off by using its On Off button see battery pack operating instructions Remove the on board computer out of its holder If the eBike is not moved and no button is pressed on the on board computer for 10 minutes the eBike system will shut down automatically in order to save energy Indications and Settings of the on board computer Switching the on board computer On Off To switch on the on board computer briefly press the On Off button 5 When the internal battery pack is suffi ciently charged the on board computer can also be switched on when not inserted in the holder To switch off the on board computer pre
42. sch eBike Systems English 5 Bicycle View Rack Type Bosch Drive System Components All representations of bike components with the exception of the eBike components are schematic and can deviate from your eBike 3 On board computer Intuvia 9 Drive unit 10 Operating unit A2 Rack type battery pack PowerPack Bosch eBike Systems 0 276 002 USPen 11 6 15 English 6 Component View On board Computer Operating Unit Drive Unit Product Features Display function button i Light button On board computer Intuvia Holder for on board computer Intuvia On Off button for on board computer RESET button USB port Protective cap for USB port Drive unit Operating unit Display function button i Reduce assistance scroll down button Increase assistance scroll up button 14 Push assistance button WALK Not executable in some countries OONODORWNHE Be ro on the operating unit BR On On board Computer Information Drive unit assistance indicator Assistance level indicator Light indicator Text indicator Value indicator Speed indicator Shift recommendation higher gear Shift recommendation lower gear Battery charge control indicator Tra roan Tw 0276 002 USPen 11 6 15 Bosch eBike Systems English 7 Component View Battery Pack PowerPack Product Features All representations of bike componen
43. shut off if required Continued travel without assis tance from the drive unit is possible at any time However have the eBike checked before attempting new trips gt WARNING Have all checks and repairs performed only by an authorized Bosch eBike dealer Notes on Riding with the eBike System When does the eBike Drive Unit Operate The eBike drive unit assists you when riding as long as you step on the pedals Without pedaling there is no assis tance The motor output always depends on the amount of your pedaling power When applying less pedaling power the assistance or sup port will be lower than when applying a lot of pedaling pow er This applies independent of the assistance level The eBike motor assistance automatically switches off at speeds in excess of 28 mph When the speed falls below 28 mph the motor assistance is automatically available again The eBike can also be ridden as anormal bicycle without as sistance at any time by either switching off the eBike sys tem or setting the assistance level to OFF The same ap plies when the battery pack is empty English 15 Interaction of the eBike System with the Bicycle Gears he bicycle gears should be used as with a normal bicycle even with eBike motor assistance please follow the operat ing instructions for your eBike independent of the type of gearing it is recommended to briefly interrupt the pedaling while changing gears This makes changi
44. ss the On Off button 5 When the on board computer is not inserted in the holder and no button is pressed it automatically switches off after 1 min to save energy gt If you do not use your eBike for several weeks re move the on board computer from its holder Store the on board computer in a dry environment at room temperature Regularly recharge the on board comput er s battery pack 0276 002 USPen 11 6 15 Bosch eBike Systems Battery charge control indicator The battery pack charge control indicator i indicates the charge condition of the eBike s battery pack and not the charge condition of the on board computer s internal bat tery The charge condition of the eBike s battery pack can also be read from the battery pack s LEDs On indicator i each bar of the battery pack symbol is equiv alent to a capacity of approx 20 im The eBike battery is fully charged Tu The eBike battery should be recharged E Once there are no remaining LED bars illuminated on the charge control indicator the motor support is gently switched off and the charge control indica tor begins to flash The flashing charge control indi cator means there is only enough battery power re maining to power the eBike lights for approximately 2 more hours This does not account for other con sumers e g automatic gearbox charging external devices at the USB port When the on board computer is removed from holder 4 the la
45. ssistance level under otherwise identi cal conditions the shorter the range will be Note Plan your routes so that you can also reach your des tination each time without motor assistance Bosch eBike Systems 0 276 002 USPen 11 6 15 English 16 Transport AWARNING gt If you carry your eBike outside of your car e g ona luggage rack remove the on board computer and the eBike battery pack in order to avoid damaging them gt Always remove the battery pack from the bicycle be fore transporting the bicycle on a vehicle bike rack Failure to remove the battery pack when using a vehicle bike rack can lead to death or serious injury The battery may detach during transport and cause an accident to following vehicles gt Always use an approved and compatible bicycle rack when transporting your eBike The Bosch Drive Sys tem adds weight to the bicycle Refer to your bicycle rack manual to be sure your eBike is compatible Over loading a bike rack can result in death or serious injury gt Use proper lifting techniques because electric bikes are generally heavier than bicycles Ship batteries only when the housings are undamaged Tape or mask off open contacts and pack up the battery in such a way that it cannot move around in the packaging Notify your parcel service that the package contains dan gerous goods Please also follow possibly more detailed national regulations Always check the state and federal regu
46. st indicated battery pack charge condition is stored Setting the Assistance Level The level of assistance of the eBike drive unit when pedal ing can be adjusted via the operating unit 10 The assis tance level can be changed anytime even during riding Note For individual versions it is possible that the assis tance level is preset and cannot be changed It is also pos sible that fewer assistance levels are available for selection than listed here The following assistance levels max are available OFF The motor assistance is switched off the eBike can be operated as a normal bicycle through pedaling ECO Effective assistance at maximum efficiency for maximum cruising range TOUR Uniform assistance for touring with long cruis ing range SPORT Powerful assistance for sporty off road riding as well as for urban traffic TURBO Maximum assistance supporting the highest speed for sporty riding To increase the assistance level press the button 13 on the operating unit until the desired assistance level is displayed in indicator b to decrease the assistance level press the button 12 English 13 The requested motor output is displayed in indicator a The maximum motor output depends on the selected assis ance level Assistance Level ECO 55 TOUR 120 SPORT 190 TURBO 275 The motor output can vary for
47. tem Ifthe on board computer is already switched on when inserted into the holder then the eBike system will be switched on automatically When the on board computer and the eBike battery pack are inserted briefly press the On Off button 5 of the on board computer once When the on board computer is inserted press the On Off button on the battery pack Once it is switched on the eBike system is in the OFF mode Select the desired assistance level and take off The drive is activated as soon as you put pressure on the pedals The assistance level depends upon the on board computer settings As soon as you stop pedaling when in normal operation or as soon as you have reached a speed of 28 mph the assis tance from the eBike drive unit is switched off The motor assistance is automatically re activated as soon you start pedaling again and the speed is below 28 mph Options for switching off the eBike system Press the On Off button 5 of the on board computer Switch the eBike battery pack off by using its On Off button see battery pack operating instructions Remove the on board computer out of its holder If the eBike is not moved and no button is pressed on the on board computer for 10 minutes the eBike system will shut down automatically in order to save energy Power Supply for External Devices via USB Connection With the USB connection it is possible to operate and charge most devices whose
48. ts with the exception of the battery packs and their holders are schematic and can deviate from your eBike A1 Holder for the rack type battery pack A2 Rack type battery pack A3 Operation and charge control indicator A4 On Off button A5 A6 AT A8 A9 ci c6 c7 Key for the battery pack lock Battery pack lock Upper holder for the standard battery pack Standard battery pack Bottom holder for the standard battery pack Battery charger Socket for charge connector Charge socket cover Bosch eBike Systems 0 276 002 USPen 11 6 15 English 8 Component View Charger i Product Features C1 Battery charger C2 Charger socket C3 Plug in connector C4 Safety warnings charger C5 Charge connector 0 276 002 USPen 11 6 15 Bosch eBike Systems English 9 On Product Warning Labels eBike Battery Charger 36 4 100 230 This device complies with part 15 of the is subject to the following two conditions 1 This device may not cause 0 275 007 906 harmful interference and 2 thi y including interference that may cause undesired operation A WARNING For safe operation see manual Risk of electric shock Indoor use only Charge only batteries of the Input 1 60Hz 2 28 Bosch eBike Systems Other batteries may burst causing personal damage Do not replace the plug Output jus assembly as risk of fire or electric el i Made in PRC WERT Tel So ant oe ee da os No reemplace el ensambl
49. ts provided by the manufacturer of the bicycle and other components Fail ure to read and understand safety information can result in death or serious injury gt Take responsibility for your own SAFETY If you have any questions or do not understand something contact your Bosch eBike dealer or the bicycle or component manufacturer gt Some eBike accessories may present a choking haz ard to small children Keep these accessories away from children 4 CAUTION gt The Bosch Drive System adds weight to your bicycle which you may not be used to lifting Avoid injury use proper lifting techniques Using your Operator s Manual Graphics The bicycle shown in this manual may differ slightly from your bicycle but will be similar enough to help you under stand our instructions RIGHT HAND and LEFT HAND sides are determined by fac ing in the direction the bicycle will travel when going for ward When you see a broken line the item referred to is hidden from view Bosch eBike Systems 0 276 002 USPen 11 6 15 English 4 Bosch Drive System Overview Bicycle View Standard 10 Bosch Drive System Components All representations of bike components with the exception of the eBike components are schematic and can deviate from your eBike 3 On board computer Intuvia 9 Drive unit 10 Operating unit A8 Standard battery pack PowerPack C1 Battery charger 0 276 002 USPen 11 6 15 Bo
50. ttery pack Avoid contact If contact accidentally occurs flush with water If liquid contacts eyes ad ditionally seek medical help Liquid ejected from the battery pack may cause skin irritations or burns gt Battery packs must not be subjected to mechanical impacts There is a risk that the battery pack will be damaged causing vapors to escape The vapors can irri tate the respiratory system Provide for fresh air and seek medical attention in case of complaints gt Charge the battery pack only with original Bosch battery chargers When using non original Bosch char gers the risk of fire cannot be excluded gt Use the battery pack only together with eBikes that have an original Bosch eBike drive system This is the only way to protect the battery pack against dangerous overload gt Use only original Bosch battery packs approved for your eBike by the manufacturer Using other battery packs can lead to injuries and pose a fire hazard When using other battery packs the warranty is void and Bosch shall not assume any liability gt Please read and observe the safety warnings and in structions enclosed in the operating instructions for the charger and the drive unit on board computer as well as in the operating instructions for your eBike gt Keep the battery pack out of reach of children 0276 002 USPen 11 6 15 Bosch eBike Systems Product Description and Specifications English 23 A3 Aa
51. ur Bosch bicycle dealer to obtain a replacement Replace ment safety labels are provided by Bosch at no charge Bosch eBike Systems 0 276 002 USPen 11 6 15 English 10 Operating your Bosch Drive System Getting Ready to Ride gt Read and understand all safety warnings and in structions Failure to follow the warnings below could result in death or serious injury gt Protect others from death or serious injury Prevent unauthorized use Always remove the on board com puter or battery from the bicycle when not in use and store in a secure location Failure to secure your bicycle from unauthorized use can result in death or serious in jury to others Before your first ride Check your bicycle owner s manual for important informa tion about the bike components such as brakes pedals gears shifting equipment etc AWARNING gt If you have an impairment or disability such as a visual impairment hearing impairment physical impairment cognitive language impairment or a seizure disorder consult your physician before using this product gt To reduce the risk of serious injury related to exer cise take the following precautions before use Do not overexert yourself Use of the Bosch Drive System requires varying amounts of physical activity Consult a doctor before using the device if you have any medical condition or issue that affects your ability to safely perform physical activities or if you
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