Home

user manuals - Agromehanika

Contents

1. 2 gt x ate ee e s m 726 This addition enables more convenient handling of spray agents A special nozzle is incorporated in the strainer that directs the fluid flow from the nozzle to the bottom of the strainer thus flushing the spray agent previously poured in the strainer The flusher can be connected to the single diverter valve on the pressure regulator with the help of a tube connection between the valve and the mixing nozzle or via the cleaning return conductor on the pressure filter of the pressure regulator 8 3 PACKAGING CLEANING VALVE The valve for packaging washing is meant for packaging washing of liquid agents The valve is mounted inside the reservoir near the pouring sieve or at the bottom of the pouring sieve It is connected to the direction control valve at the flow regulator by means of a hose mostly in combination with the mixing nozzle If you wish to wash an empty packaging you will need to open it push it over the nozzle to the limiter and push it than together with the limiter towards the wall of the reservoir or towards the bottom of the pouring sieve After that open the valve and the rotating nozzle which will thoroughly clean the packaging When removing the packaging the valve will close the flow of the liquid You can break the protective foil under the packaging cover with the flushing nozzle and thus prevent the spray agent while being filled in th
2. either release water from the pump regulator tubes filters and other elements or store the sprayer in a warm place or use an antifreeze agent Antifriz according to the following procedure After finishing the cleaning first empty the tank completely mix water and an appropriate concentration of antifreeze agent and pour at least 10 of this mixture in the tank turn on the pump Open all regulator valves to enable the antifreeze agent to reach tubes and nozzles Finally empty the agent residue from the tank into the accumulation container and leave the pump in operation for a few more seconds to pump out the agent excess from the system into the accumulation container WARNING Accumulate the antifreeze agent in suitable containers and do not dispose of it in nature Unscrew the pressure gauge from the regulator and store it in a warm place to protect it from freezing The gauge must be placed in a horizontal position to prevent the glycerol filling from flowing out AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 50 USER MANUAL 12 POSSIBLE ERRORS SIGNS FOR POSSIBLE REASON CHECK REPAIR ERROR There is no liquid coming out from the nozzles even though the main valve on the flow regulator 1s opened The insecticide jet 1s unsymmetrical The pressure is falling according to the manometer the working pressure can not be reached The pressure on the manometer is strongly
3. AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 42 USER MANUAL 9 6 SETTING WORKING PRESSURE REGULATOR 9 6 1 WITH MANUAL CONTROL Always perform the setting by using clean water Calculate the reguired operating speed from consumption per hectare and nozzle flow Nozzle 3 2 5 4 chart affixed on or on manual is of great help m Set tractor revolutions according to the calculated operating speed and take into consideration required about 450 r min or maximum connecting shaft revolutions 540 r min Open the diverter valves 2 for supplying the nozzles of spraying tubes lines and the mixing valve on the self cleaning filter In the case of PRI Pressure Regulator with remote regulation open the ball valve on the connector and the mixing nozzles supply valves 2 Set the pressure to the desired value Always perform the setting by using clean water Calculate the required driving speed from consumption per hectare and sprayer nozzle flow Set tractor revolutions according to the calculated driving speed and take into consideration required about 450 r min or maximum connecting shaft revolutions 540 r min With the help of remote control keyboard open diverter valves supplying spraying nozzles 2 and the mixing valve 10 Set the pressure on the regulation valve to the desired value AGP 100 200 200 U 200 VL
4. 019 48 068 TR 80 0067 BLACK 022 027 0 31 0 35 0 38 0 41 0 44 0 47 0 49 0 52 0 54 0 56 0 58 0 60 0 62 0 64 0 66 0 68 0 70 019 48 069 TR80 01 OCHRE 0532 0 39 0 45 0 51 0 55 0 60 0 64 0 68 0 72 0 75 0 78 0 82 0 85 0 88 0 91 0 93 0 96 0 99 101 65 NOTE NOZZLE FLOWS ARE ALWAYS EQUAL FOR THE SAME LABEL COLOURS OF DIFFERENT TYPES ST LU AD ID TR AND DIFFERENT NOZZLE MATERIALS 01948070 TR 80 015 GREEN 048 050 0 68 0 76 0 83 0 90 0 96 1 02 1 07 1 13 1 18 122 L27 1 31 136 140 144 L48 1 52 15 2 DIFFERENT CALCULATIONS Water consumption per hectare can be read from the charts or calculated from the following equation AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 59 USER MANUAL Example No 1 There are 10 pieces of TR OKER nozzle inserts incorporated in the sprayer working pressure is set at 11 bar interlinear distance in an orchard is 3 6 m driving speed is 4 2 km h What is the consumption per hectare Chart shows that the required time for spraying per hectare is 40 min Chart 3 shows that OKER nozzle insert flow at a working pressure of 11 bar is 0 75 l min Charts 2 shows that in 40 minutes and at a consumption of 7 5 l min for 10 nozzle inserts 300 l ha are consumed Example No 2 The desired spraying consumption is 300 I ha interlinear distance is 3 8
5. ISO 4254 6 2009 SIST EN ISO 4254 6 2010 AC 2011 Correction AC 2011 to standard SIST EN ISO 4254 6 2010 SIST EN ISO 12100 2011 Machine safety General principles of planning Risk assessment and risk reduction ISO 12100 2010 SIST EN ISO 13857 2008 Machine safety Safe distances preventing reach of dangerous areas with upper or lower limbs Kranj 04 09 2014 Director Jan Sinkovec Production Manager Responsible for Technical Documentation Matjaz Kuhar dipl ing AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 4 USER MANUAL ES STATEMENT OF CONFORMITY Manufacturer AGROMEHANIKA proizvodnja in trgovina Kranj d d Hrastje 52 a KRANJ SLOVENIJA declares that the products SPRINKLER AGP 100 SPRINKLER AGP 200 EN ENU SPRINKLER AGP 300 EN ENU SPRINKLER AGP 400 EN ENU SPRINKLER AGP 500 EN ENU is manufactured in accordance with 1 Directive on Machinery 2006 42 EC and Directive 2009 127 EC amending Directive 2006 42 EC with regard to machinery for pesticide application 2 Rules on acquiring certificate on device conformity for apply phyto pharmaceutical products Ur list RS nr 37 2001 3 Rules on changes and amendments to rules on acquiring certificate on device conformity for apply phyto pharmaceutical products Ur list RS nr 80 2001 4 Rules on changes of rules on acquiring certificate on device conformity for apply phyto pharmaceutic
6. M170 Machines equipped with the PRI pressure regulator type can have an additional connector which enables the opening closing operation of spraying sections arcs from the tractor cabin for a more convenient working process All other regulator functions operating pressure regulation pressure filter self cleaning opening and closing of the mixing nozzles can be controlled directly from the regulator itself Example The PRI F 2 1 label identifies the pressure regulator type PRI with self cleaning pressure filter F mark with two diverter valves and a connector for remote opening closing of spraying sections or arcs Its label is standard due to its special shape There are no other varieties PRS PR8 Pressure Regulator already in its basic version enables a remote control of opening and closing of regulator diverter valves with the help of the keyboard in the tractor cabin that 1s connected to the tractor s electrical circuit 9 5 DESCRIPTION OF MAIN CONSTITUENTS AND PRESSURE REGULATOR OPERATION 9 5 1 CENTRAL REGULATION VALVE PRI It is designed for pressure regulation in pumps with the flow between 20 to 80 l min It consists of a regulation valve with a possibility of continuously variable operating pressure setting between to 25 bar and a central part which enables with the help of a turning handle 1 a quick operating pressure take off and thus indirectly relieves the opening and
7. t 80 01 Pravilnik o spremembi pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 02 Pravilnik o spremembi pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 117 02 6 DRUGE INFORMACIJE veljavnost certifikata je 5 let od datuma izdaje TEHNI NI VODJA CERTIFIKACIJSKEGA ORGANA DEKAN FAKULTETE ZA KMETIJSTVO IN BIOSISTEMSKE VEDE Prof dr Miran Lakota A BLE Prof ih Ma e nik AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U USER MANUAL Univerza v Mariboru B Fakulteta za kmetijstvo in biosistemske vede CERTIFIKACIJSKI ORGAN Univerza v Mariboru Pivola 10 2311 Ho e http fk uni mb si certificiranje CERTIFIKAT O SKLADNOSTI NAPRAVE ZA NANA ANJE FITOFARMACEVTSKIH SREDSTEV 1 IME IN NASLOV DOBAVITELJA a ime Agromehanika d d b naslov Hrastje 52a 4000 Kranj 2 SERIJSKA T CERTIFIKATA UMB FKBV 007 2012 3 DATUM IZDAJE CERTIFIKATA 26 03 2012 4 IDENTIFIKACIJA PROIZVODA a ime proizvajalca izdelka Agromehanika d d Hrastje 52a 4000 Kranj b oznaka modela ali tipa Pr ilnik AGP EN izvedbe 200 300 400 in 500 litrov c zadevne serijske tevilke d naziv in sede organizacije kjer se opravlja storitev ali proces 5 TEHNI NI PREDPISI STANDARDI IN DRUGE SPECIFIKACIJE NA KATERE SE CERTIFIKAT NAN
8. LABEL MACHINE TECHNICAL DATA AGP 200 EN AGP 300 EN AGP 400 EN AGP 500 EN Capacity of the Tank for 125 Washing Hands r aa Fan Rotations Max No Recommended Tractor Power Nozzle Bracket Type Double with anti drip membrane valve Nozzle Inserts Standard Type LECHLER TR AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U USER MANUAL 13 1 4 AGP200 ENU AGP 300 ENU AGP 400 ENU AGP 500 ENU A i MACHINE TYPE TECHNICAL DATA AGP 200 ENU AGP 300 ENU AGP 400 ENU AGP 500 ENU Tank Nominal Capacity 200 300 40 D 500 400 Flushing Tank Capacity 1 20 50 Capacity of the Tank for 12 5 Washing Hands 1 i p 0825 10 0825 14 0825 10 0825 14 0825 10 2825 14 nce EDEN iiid 1300 1700 1300 1700 1300 1700 em 20 3 134 151 151 2 Machine Mass kg 151 1 5 Number of Nozzle Brackets 10 Fan Diameter mm 585 Fan Rotations Max No Fan Capacity m h 12000 32000 15000 45000 ozzle Bracket Type Double with anti drip membrane valve akea Inserts Standard LECHLER TR J Recommended Tractor ET 2240 this data applies with polyester version of deflector AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U USER MANUAL 13 2 LABELLING Sprayers are labelled in the following way Example AGP 400EN PA 908 PRI F 3 AGP abbreviation for sprayer 400 tank nominal capacity
9. Thoroughly clean all filters and be careful not to damage the fabric on the filter insert If the filter insert 1s damaged replace it with a new one Descriptions of pressure filter suction filter and three way valve ejector are found in separate chapters In the end clean all nozzles Clean nozzles with a soft brush compressed air or water Every cleaning of a nozzle with a solid object may damage it WARNING If the sprayer is cleaned with a high pressure cleaning aggregate it is recommended to lubricate all movable parts of the sprayer with oil after cleaning AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 48 USER MANUAL 11 1 MAINTENANCE AND STORAGE AFTER SPRAYING SEASON After the end of spraying season take some time to prepare the sprayer for storage Before storing it thoroughly clean the whole sprayer from the outside and inside pressure regulator pump strainers selection valves nozzles After the cleaning is over make sure that all water is discharged from valves the pump nozzles After a thorough cleaning carry out maintenance works 11 1 1 TUBES Check if tubes and tube joints are waterproof Damaged tubes must be replaced with new ones A defective tube can cause a great loss of time in the middle of spraying season 11 1 2 COLOUR Some spray agents contain solvents that have damaging effects on the colour Where the colour is damaged remove the rust and apply new colour w
10. m driving speed is 5 2 km h There are 10 nozzles open What kind of inserts must be used and what is the required operating pressure for spraying Chart 1 shows that in our case the driving time for spraying per hectare is 30 min According to chart 2 for this driving time and consumption of 300 l ha the required aggregate flow is 10 l min or 1 l min through one nozzle In chart 3 we choose a corresponding nozzle insert for our case it is GREEN for operating pressure at 9 bar and OCHRE for operating pressure at 20 bar 15 3 SOME RECOMMENDATIONS e Working Speed Spraying is usually done at tractor s speed of 3 6 km h The speed must be adjusted to the terrain configuration but especially to the fan capacity Too high working speed at a lower fan capacity can greatly reduce effects and spraying quality e Engine Rotations For a quality sprayer s operation choose a gear at which you will be able to reach the operating speed at higher engine rotations approx 500 rot min on the tractor connection shaft Only thus you will enable an adequate fan and pump capacities e Water Consumption Water consumption at spraying in fruit growing and viticulture widely ranges from 100 to 1500 I ha Lately a lower consumption ranging from 100 to 300 l ha is being introduced more and more due to lower costs With such lower consumptions even more attention must be paid to preparing the machine for work therefore it must have a quality equipment
11. spraying with sprayers It comprises the main regulation valve enabling manual operating pressure regulation high pressure filter and electromagnetic diverter valves whose opening and closing is enabled by the cabin control box 1 Regulation valve 2 Diverter valve 4 Pressure filter 5 Pressure gauge 6 Pressure connector 7 Return connector 9 Control box It is distinguished by a firm robust construction if the most quality materials are used for unimpeded work at high operating pressures opening and closing of diverter valves with the use of electromagnetic valves an easy operation via portable keyboard from the tractor driver working position in the tractor safe and unhindered work A better version of the regulator EC label is apart from manual valve equipped also with an electromagnetic regulation valve which enables the remote control operating pressure setting from the cabin 9 4 REGULATOR LABELLING 9 4 1 STANDARD MANUALLY ADJUSTABLE MODELS PRI Pressure regulator label identifies the type of the regulation section whether the regulator 15 equipped with a pressure filter and the number of diverter valves Example PRI F 3 label identifies the pressure regulator type PRI with self cleaning pressure filter F mark and three diverter valves numerical mark AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 38 USER MANUAL 9 4 2 REMOTE CONTROL MODELS PRI
12. swinging The pump is noisy There 1S some insecticide in the oil of the pump damaged or incorrectly inserted valves in the pump closed manual valve on the suction side the suction or pressure filter is clogged there is some air inside the suction line inappropriate pressure in the air chamber the suction or pressure filter is clogged the pressure hose 15 broken the valve of the self cleaning filter is opened incorrectly chosen or too worn nozzle inserts there is some air inside the suction line the membranes are damaged too low oil level exceeded maximum rpm damaged membranes AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U check and if necessary replace valves in the pump check the valves on the suction line to the pump clean or replace the filter insert check the tightness of the hose junctions on the suction side check the air pressure in the air chamber and fill it according to the data from chapter 11 1 clean or replace the filter insert replace the hose close the valve of the self cleaning filter check the flow rate through the nozzles if it is bigger than 10 replace the nozzles check the tightness of the hose junctions on the suction side stop the pump immediately replace the membranes and the oil inside the pump control the oil level and add some if necessary control the rpm of the pump stop the pump immediately rep
13. the labels on the machine are in good condition and can be well seen After repairing the machine or replacement of any spare part make sure that all of the labels are fitted on the appliance Spare labels are available at your authorized seller of the appliances Learn how your machine 1s working and how to handle it and its control units DO NOT ALLOW UNAUTHORIZED PEOPLE TO USE THE MACHINE AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 11 USER MANUAL Make sure that your machine is always in good working condition Each unauthorized change on the machine can weaken the functionality and or the safe operation and or shorten the durability period of the appliance 2 3 BE PREPARED FOR DANGER TRACTOR Be prepared for a sudden fire Make sure that there is always a first aid kit and a fire extinguisher available while you work Make sure that the telephone numbers of your personal physician ambulance hospital and fire brigade is always kept on a good seen place Every unauthorized person who is seating standing or in any other way driving on the tractor can get hurt he or she can fall of the tractor or get hurt by the means of the tractor The person driving on the tractor can have influence on the driver who is operating the tractor or change its centre of gravity The unauthorized person on the tractor can have influence on driver s sight and can be held responsible for unreliabl
14. the span of initial 10 20 hours change oil for the first time then change it after every 200 pump operating hours or once a year if the pump was in operation less time Whilst changing the oil also check the state of pressure membranes Damaged and defective membranes must be replaced with new ones It 1s recommended to change membranes every 250 pump operating hours Pump Membranes Check the membranes are checked the following way first unscrew the joint fork screws 019 07 031 release the suction manifold and the fan 018 30 004 Then unscrew the screws 019 31 305 on both pump compartments 017 03 002 and take the compartments off Check the bottom and top sides of both membranes and at the same time release the oil Before constructing the pump it is recommended to wash the pump interior and its vital parts with gas oil Then reconstruct the pump in reverse order Make sure you insert the valves correctly see the catalogue Then pour new oil Pour the oil at the site where the oil plug 019 01 101 1s inserted Whilst pouring the oil turn the pump shaft several times to suck the air from the space between the plunger and the membrane Oil level must be taken into consideration For some minutes start the pump at a minimum pressure Pay attention to the operation and if necessary pour some more oil Instructions in case of membrane damage if the oil plug 019 01 101 falls off it is obligatory to instantly stop the ope
15. transmission shaft WARNING When lifting the sprayer for the first time consider the weight of a fully loaded sprayer We recommend doing the following increase the air pressure in the tyres see the instructions for use of the tractor make sure that the pressure regulator does not hit the tractor s cabin or any other part of the tractor make sure that the tractor and the pressure regulator are not touching if necessary attach some weights to the front of the tractor see the instructions for use of the tractor slow down when driving with a full reservoir the possibility of breaking the reservoir will become smaller AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 24 USER MANUAL 6 MOUNTING OF THE DRIVE SHAFT CARDAN SHAFT 6 1 OPERATOR S SAFETY To avoid possible accidents and personal injuries please follow the instructions and recommendations written below Before mounting connecting of the cardan shaft to the tractor and the sprinkler the drive shaft cardan shaft always turn off the engine and remove the start key from its lock When mounting the cardan shaft the cardan shaft of the tractor can be easily turned if the engine and the cardan shaft are turned off When mounting the cardan shaft make sure that the safety pin is in right position and well stuck in its hole Pull and push the cardan shaft forwards and backwards as long as the safety pin 1s not in i
16. under minimum pressure in order to aerate the pump and the inlet and the outlet pipes After one minute the pump is ready for operation Be careful not to exceed the maximum allowed pressure and the maximum allowed rpm of 540 On the opposite the manufacturer can not be held responsible for any kind of damage that could occur 10 3 AFTER USE Some chemical agents can shorten the durability of some vital parts of the pump such as rubber membranes and or other rubber sealings Therefore a thorough washing of the pump after every single sprinkling is recommended To do this you will need to pump some clean water through the pump Let the pump operate at working pressure for several minutes Lower the pressure and let the pump operate for approximately one minute to blow out the rest of the liquid During winter leave all of the water out of the pump and or protect the pump against freezing see chapter Maintenance and storage after use AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 45 USER MANUAL 10 4 PUMPS TECHNICAL DATA Measurement Pump Model dei dec dl BM65 30 P PA 908 KAPPA 100 FLOW QUANTITY 73 30 Max OPERATING PRESSURE Max ROTATIONS NUMBER NEEDED POWER k O HIPOIDOL SAE90 10 5 PUMP MAINTENANCE 10 5 1 OIL CHANGE Always use the recommended oil only see the above chart or the pump registration plate or an oil equivalent of another producer BM 65 30 P PUMP In
17. 0 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U USER MANUAL Univerza v Mariboru Fakulteta za kmetijstvo in biosistemske vede CERTIFIKACIJSKI ORGAN Univerza v Mariboru Pivola 10 2311 Ho e http fk uni mb si certificiranje CERTIFIKAT O SKLADNOSTI NAPRAVE ZA NANA ANJE FITOFARMACEVTSKIH SREDSTEV 1 IME IN NASLOV DOBAVITELJA a ime Agromehanika d d b naslov Hrastje 52a 4000 Kranj 2 SERIJSKA T CERTIFIKATA UMB FKBV 006 2012 3 DATUM IZDAJE CERTIFIKATA 26 03 2012 4 IDENTIFIKACIJA PROIZVODA a ime proizvajalca izdelka Agromehanika d d Hrastje 52a 4000 Kranj b oznaka modela ali tipa Pr ilnik AGP 100 TN AGP 250 TEN AGP 400 TEN c zadevne serijske tevilke d naziv in sede organizacije kjer se opravlja storitev ali proces 5 TEHNI NI PREDPISI STANDARDI IN DRUGE SPECIFIKACIJE NA KATERE SE CERTIFIKAT NANA A Pravilnik o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list Republike Slovenije t 37 01 Pravilnik o spremembah in dopolnitvah pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 01 Pravilnik o spremembi pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 02 Pravilnik o spremembi pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmac
18. 00 EN U 36 USER MANUAL 9 PRESSURE REGULATOR 9 1 PR1 PRESSURE REGULATOR It is designed for precise regulation of the operating pressure from 0 to 25 bar Basic version comprises a central regulation valve self cleaning pressure filter and diverter valves whereas the model with remote control consists of an additional extension for supplying the diverter ball valve 1 Regulation valve 2 Diverter valve 3 Extension for remote regulation 4 Self cleaning pressure filter 3 Pressure gauge 6 Pressure connector 7 Return connector 9 2 M170 PRESSURE REGULATOR Operating with M170 High Pressure Pressure Regulator is manual It can be used for remote manual regulation of working machine parameters from the tractor cabin which is its advantage It is used for operating pressures of up to 50 bar and for pumps with maximum flow capacity of 150 l min It has no filter incorporated therefore the machine eguipped with a filter normally has the cleaning filter incorporated on the pressure side between the regulator and spraying arcs for each drain separately 8 1 Operating pressure setting nut 5 2 Pressure exit 5 Pressure gauge 6 Pressure connector 7 Return connector 8 Regulation handle AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 33 USER MANUAL 9 3 PR8 PRESSURE REGULATOR PR8 High Pressure Pressure Regulator Braglia belongs to newer electronic systems for remote control
19. 00 TN 400 TEN 200 EN U 500 EN U It is not allowed to remove any o he safety devices from the machine It is not allowed to clean grease or maintain the appliance as long as it is running It is not allowed to smoke while operating the appliance reservoir ater for washing of hands this water is not 20 USER MANUAL 4 DESCRIPTION Sprayers to which this manual applies are of modern concept with polyethylene tanks rounded edges smooth interior walls and inclined bottoms The sprayer construction ensures a short barycentre distance between the tractor and machine a well stirred spray agent mixture a complete emptying of the tank and a simple cleaning process The fan located on the rear side of the sprayer directs the air to the left to the right and to the whole height of the habitus Due to the prolonged distance of drops through the habitus the airflow is directed diagonally to the row Hence the drift of the protective agent towards the tractor is reduced to the minimum The fan with adjustable vanes enables the user to adjust the speed and amount of air to the type of plantation and to the lushness of vegetation 4 1 SPRAYER CONSTITUENTS Pressure regulator Pump Frame Main tank Cleaning flushing tank Tank for washing hands with a pipe Suction filter with regulating valves Case with fan Spraying arc left right 10 Nozzle bracket with nozzle inserts 11 Remote control valve 12 Litre s
20. 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 4 3 USER MANUAL 9 7 PRESSURE REGULATOR MAINTENANCE After every spraying the pressure regulator must be washed with clean water Spray agent residues cause an additional corrosion of the regulator seals and reduce their lifespan For this follow the instructions on partial or complete machine cleaning dealt with in a separate chapter Some other maintenance instructions for particular machine components Lubrication is recommended for all seal joints with O rings 1 All regulator folding parts and threads must be lubricated with oil or WD 40 every 40 hours Also before joining the connecting mouthpieces first clean them thoroughly lubricate the O ring seals with grease and construct them Whilst constructing slightly rotate the extension to prevent the seal damage 2 In winter release all the water from the regulator WARNING Always use protective gloves when cleaning the regulator AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 44 USER MANUAL 10 PUMPS Pumps are a vital element of sprinkling appliances The reliability and a long durability of the pump also depend on how you treat the pump and whether you use and maintain it correctly Pumps incorporated in sprayers belong to the category of medium pressure membrane plunger pumps made from materials verified by the manufacturer and intended to pumping the spray agents and liquid fertilizers used i
21. 30 29 125 23 40 137 135 133 31 129 28 125 120 38 36 33 31 30 28 27 24 21 s am 29 s sm ss so Jao ow se oo im min O MEETA 5 127 4 09 4 47 5 160 67 8 fio 12 114 16 fis 20 24 28 32 36 40 89 jio 11 113 115 fis 20 22 ENE ENE MNE ME EN m 66 75 83 fio 12 as a7 62 es 77 92 n i2 n as 57 64 17 ise po n B m 53 6 6 CERE 5 56 6 47 153 5 mi s ENE MNE pus HB 6 CA m 5 67 sr T Q M D DV NM GW GI Go 09 By I2 CA Mn ON 1 09 MW OA Ole G2 G2 G2 G2 G B IS I CA oo U tA 3 P ta IE By a Ma ov tna aho R a 5 ala Q ON A ON N gt A Nj Nn P Q2 UA ON ON Q P NO P CA B Q Nn W Gu Gu Gi ON gt tl tol tla md B AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U Jo USER MANUAL With the help of charts you can define the consumption per hectare with a view to the size of chosen nozzle inserts operating pressure driving speed and interlinear distance in the plantation or you can define the size of nozzle inserts according to your requirements CHART 3 Flows of ceramic nozzle inserts LECHLER TR l min CATALOGUE NOZZLE NOZZLE WORKING PRESSURE bar INSERT INSERT a LABEL COLOUR le e JE JE je v le 19 10 CE Ce 7 ie cc EM
22. A A Pravilnik o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list Republike Slovenije t 37 01 Pravilnik o spremembah in dopolnitvah pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 01 Pravilnik o spremembi pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 02 Pravilnik o spremembi pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 117 02 6 DRUGE INFORMACIJE veljavnost certifikata je 5 let od datuma izdaje TEHNI NI VODJA CERTIFIKACIJSKEGA ORGANA DEKAN FAKULTETE ZA KMETIJSTVO IN BIOSISTEMSKE VEDE Prof dr Miran Lakota Prof dr M io Le nik Mo j AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 10 USER MANUAL Dear customer We would like to thank you for your trust which you have shown by buying the sprinkler appliance for chemical plant protection of the company AGROMEHANIKA The reliability and efficiency of the appliance depends on how you will take care of the appliance We advise you to read and consider this instruction manual carefully before connecting the appliance to the tractor This manual contains essential information for efficient use and a long durability of the appliance 1 IN GENERA
23. E ZA NANA ANJE FITOFARMACEVTSKIH SREDSTEV 1 IME IN NASLOV DOBAVITELJA a ime Agromehanika d d b naslov Hrastje 52a 4000 Kranj 2 SERIJSKA T CERTIFIKATA UMB FKBV 004 2012 3 DATUM IZDAJE CERTIFIKATA 26 03 2012 4 IDENTIFIKACIJA PROIZVODA a ime proizvajalca izdelka Agromehanika d d Hrastje 52a 4000 Kranj b oznaka modela ali tipa Pr ilnik AGP 100 c zadevne serijske tevilke d naziv in sede organizacije kjer se opravlja storitev ali proces 5 TEHNI NI PREDPISI STANDARDI IN DRUGE SPECIFIKACIJE NA KATERE SE CERTIFIKAT NANA A Pravilnik o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list Republike Slovenije t 37 01 Pravilnik o spremembah in dopolnitvah pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 01 Pravilnik o spremembi pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 80 02 Pravilnik o spremembi pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS t 117 02 6 DRUGE INFORMACIJE veljavnost certifikata je S let od datuma izdaje 2 gt TEHNI NI VODJA DEKAN FAKULTETE ZA KMETIJSTVO CERTIFIKACIJSKEGA ORGANA IN BIOSISTEMSKE VEDE Prof dr Miran Lakota Prof dr Mario L nik bi HIE vt AGP 10
24. EEANING LHE MACHINE una ees siet eee ME eo Seo o ee VEMM E E EU HE 47 12 POSSIBLE ERRORS vL 51 15 TECHNICAL DATA c M 52 IS EY PES OF NOZZEEAINSER Out a aii ega ene lia 38 15 3 SOME RECOMMENDA TIONS 60 AGP 100 200 200 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 3 USER MANUAL ES STATEMENT OF CONFORMITY Manufacturer AGROMEHANIKA proizvodnja in trgovina Kranj d d Hrastje 52 a KRANJ SLOVENIJA declares that the products SPRINKLER AGP 100 TN SPRINKLER AGP 250 TEN SPRINKLER AGP 400 TEN is manufactured in accordance with 1 Directive on Machinery 2006 42 EC and Directive 2009 127 EC amending Directive 2006 42 EC with regard to machinery for pesticide application 2 Rules on acquiring certificate on device conformity for apply phyto pharmaceutical products Ur list RS nr 37 2001 3 Rules on changes and amendments to rules on acguiring certificate on device conformity for apply phyto pharmaceutical products Ur list RS nr 80 2001 4 Rules on changes of rules on acquiring certificate on device conformity for apply phyto pharmaceutical products Ur list RS nr 80 2002 The following harmonized European standards on safety were applied SIST EN ISO 4254 1 2013 Agricultural machinery Safety Part 1 General reguirements SIST EN ISO 4254 6 2010 Agricultural machinery Safety Part 6 Sprinklers and devices for distributing liquid fertilizers
25. L Your sprinkling appliance has been designed and constructed for distributing of chemical agents in a water solution that are commonly used for chemical protection of agricultural cultures on the annual agrarian crops The constructional design of the sprinkler allows easy accessibility to the vital parts of the sprinkler and even an easier handling The strong construction high quality component parts and loads and loads of additional equipment ensures the user an efficient operation and an optimal consumption of insecticide and energy Do not use your sprinkler for pumping or sprinkling of water solutions with a higher specific weight and viscosity than water chemical solutions which should not come in contact with some of the parts of the sprinkler drinking water sea water and other salty solutions water which temperature is higher than 40 C or lower than 5 C all kinds of lacquer or varnish fast dissolving diluents oil or grease liquids that contain granulates or hard swimming parts 2 INSTRUCTIONS FOR SAFE OPERATION AND SAFETY WARNINGS 2 1 SAFETY LABELS The sign on the left 1s a safety alert symbol and is normally placed on the machine together with other labels Comply with the instructions for safety also in responding to emergency cases 2 2 CONSIDERING THE SAFETY RULES Read the instructions considering the safety rules in the operation manual of your machine very carefully Make sure that
26. Pay special attention to chemical agents which are not that dusty or do not cause allergic reactions to the skin When choosing chemical agents pay special attention to those which are packed in a safer way The preparing of chemical agents should never take place in closed rooms When preparing chemical agents turn off the machine and in this way lower the risk of spilling the chemical agent The chemical agents should be prepared only in still weather or in a calm place Make sure that your machine is regularly cleaned since you can in this way lower the chance of a direct contact with the chemicals For preparing and mixing of the chemical agents only tools for this purpose should be used measuring scale measuring tools funnel bucket Make sure that the tools are cleaned regularly Do not prepare more of the chemical agents than needed Make sure that your working day in which you are using chemical agents is not longer than 8 hours Avoid stress and heavy manual work Before sprinkling and 8 hours after sprinkling it is recommended not to consume alcohol Do not eat drink or smoke while working with chemical agents Do not try to clean blocked nozzles with blowing by means of your mouth Consider the abstinence of the insecticide in the sprinkling period Immediately wash out your eyes with water if the chemical comes in contact with them After sprinkling wash your face and hands thoroughly before eating or drink
27. Pressure Filter Regulator AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 41 USER MANUAL 9 5 3 DIVERTER VALVE PRI c Diverter valve is designed for opening and closing of sections or one particular spray section and for supplying mixing conductors of the sprayer 1 The valve is closed when diverter valve handle is in vertical position and open when it is in horizontal position Electromagnetic diverter valve has the same function as the manual one but it is operated via portable keyboard in the tractor cabin remote control The valve is robust and enables an operating pressure of up to 40 bar Its construction enables remote supplying of one or two connectors 1 supply of spray arc mixing nozzle flushing nozzle 2 connector enables direct flow without opening closing regulation possibility If the user wants to utilize this output so that it can be closed when necessary it must be equipped with an additional ball valve s gro M170 M170 Pressure Regulator is equipped with two diverter valves left right side whose opening closing is enabled by a big front side handle with a 360 rotation possibility The handle enables the opening and closing operation of each separate section or both sections together Operating positions C all conductors closed R tank return conductor open 1 one pressure section open left right 2 both pressure sections open PPP
28. U 500 EN U 19 USER MANUAL 3 SAFETY WARNING LABELS ON THE MACHINE AND IN THE MANUAL You can find certain safety and warning signs in this instruction manual that are also attached to the machine Take a closer look at them in order to work safely Follow the instructions and advice concerning precautions listed below Make sure that the labels on the machine are in good condition and can be well seen After repairing the machine or replacement of any spare part make sure that all of the labels are fitted on the appliance Spare labels are available at your authorized seller of the appliances Product conforms with the safety se eguirements or standards protection overalls while working read the instruction before connecting the appliance to the tractor for the first time If the cabin of the tractor is not constructed in an appropriate way se your gas mask while working arning sign that indicates the possibility of personal injuries or damages of the machine se ear protectors while working Rotating direction and number o of power take of Speed limit maximal allowed arning maximal rpm and the direction of the driven shaft PRESS MAX 20 bar arning keep away from rotating drive shafts arning presence of poisonous chemical agents Flying parts hazard Danger Keep safety distance Recommendations Use protective gloves while working AGP 100 200 200 U 200 VL 200 U VL 1
29. USER MANUAL INSTRUCTIONS FOR USE TRACTOR MOUNTIED SPRAYERS AGP 100 200 AGP 200 W 200 WIL AGP 200 U WIL AGP 100 TN AGP 400 TN TEN AGP 200 ZM ENU AGP 500 ENU The company AGROMEHANIKA reserves the rights to change the design or change the product without any obligation on informi ve been made orming the client before or after the changes ha AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U USER MANUAL AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U USER MANUAL KAZALO ES STATEMENT OF CONFORMITY nuna oi Rai a ia 4 ES STATEMENT OP CONFORMITY son sesa ena ma aa ii 5 ES STATEMENT OF CONFORMITY 6 CERTIFICATE OF CONFORMITY 7 ELE C10 1001523 uni ao dol M 11 2 INSTRUCTIONS FOR SAFE OPERATION AND SAFETY WARNINGS 11 3 SAFETY WARNING LABELS ON THE MACHINE AND IN THE MANUAL 20 5 CONNECTING THE SPRAYER TO THE 24 6 MOUNTING OF THE DRIVE SHAFT CARDAN 25 7 DETAILED DESCRIPTION WITH INSTRUCTIONS FOR 26 9 PRESSURE REGULATOR misii sane ee toa eene ea A eon e eo 37 ILI UNI meo 45 ILC
30. agent from the main tank 6 via three way valves 1 and 2 through the filter 5 and the pump 4 into the pressure regulator 10 Open A and B valves for sprayer agent mixing with the help of mixing nozzles 14 and the valve for supplying nozzles sections 9 The flow direction is marked with an arrow on the valve handle Adjust the selector valve 3 so that the fluid overflow from the regulator is directed into the main tank 7 9 2 COMPLETE CLEANING Complete sprayer cleaning comprises cleaning all of its inside parts including the tank 6 filter 5 pump 4 pressure regulator 10 and spraying tubes with nozzles Switch the three way valve 2 to the flushing tank 7 Pump all clean water from the tank 7 through the pump 4 into the pressure regulator 10 Opening A and B diversion valves and the 9 valve releases the flow towards the spraying tubes with nozzles and mixing nozzles 14 The flow from the pressure regulator through the selection valve 3 should be directed into main tank In the end switch the three way valve 2 to the initial position and empty the main tank entirely through the spraying tubes nozzles AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 32 USER MANUAL 7 9 3 PARTIAL CLEANING The partial cleaning of the sprinkler includes the cleaning of the filter 5 the pump 4 the pressure regulator 10 and the nozzles without changing the concentration of the insecti
31. al products Ur list RS nr 80 2002 The following harmonized European standards on safety were applied SIST EN ISO 4254 1 2013 Agricultural machinery Safety Part 1 General requirements SIST EN ISO 4254 6 2010 Agricultural machinery Safety Part 6 Sprinklers and devices for distributing liquid fertilizers ISO 4254 6 2009 SIST EN ISO 4254 6 2010 AC 2011 Correction AC 2011 to standard SIST EN ISO 4254 6 2010 SIST EN ISO 12100 2011 Machine safety General principles of planning Risk assessment and risk reduction ISO 12100 2010 SIST EN ISO 13857 2008 Machine safety Safe distances preventing reach of dangerous areas with upper or lower limbs Kranj 04 09 2014 Director Jan Sinkovec Production Manager Responsible for Technical Documentation Matjaz Kuhar dipl ing AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 5 USER MANUAL ES STATEMENT OF CONFORMITY Manufacturer AGROMEHANIKA proizvodnja in trgovina Kranj d d Hrastje 52 a KRANJ SLOVENIJA declares that the products SPRINKLER AGP 200 SPRINKLER AGP 200 U SPRINKLER AGP 200 VL SPRINKLER AGP 200 U VL 15 manufactured in accordance with 1 Directive on Machinery 2006 42 EC and Directive 2009 127 EC amending Directive 2006 42 EC with regard to machinery for pesticide application 2 Rules on acquiring certificate on device conformity for apply phyto pharmaceutical produc
32. ally covers the lights and signs at the back of the tractor you will have to attach some additional lights and signs onto the sprinkler Follow the traffic regulations when driving along roads and streets with your sprinkler attached to the tractor Keep the garniture on an appropriate height when driving along roads and streets In the upper position secure the 3 point suspension of the tractor in order to avoid a sudden fall or slip of the sprinkler 2 17 PROCEDURES IN THE CASE OF ACCIDENTS WITH CHEMICALS In the case your skin or eyes come in contact with chemicals or their solution wash them out with plenty of water and repeat the process several times In the case of suspecting poisoning symptoms sweating dizziness depression headache sickness immediately stop working take off wet clothes remain calm if you feel sick because of consumption of chemicals try to throw up lay on your side immediately call for medical help and let the physician see the label of the chemical agent so he or she will easier be able to determine the kind of poisoning In the case of suspecting poisoning the patient must not eat or drink castor oil milk butter eggs and alcohol since these ingredients worsen the poisoning effect 2 18 RULES REGARDING TO USE OF SPRINKLING APPLIANCES The operator and user of the sprinkler must be familiar with rules regarding plant protection AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN
33. ble value measure it It is very important to have precise speed values when it comes to calculation of the quantity of the mixture Choose appropriate nozzle type and size according to the crop and required water consumption Use the nozzle tables Fill the reservoir to the half with fresh water Adjust the working pressure on the regulator and check the liquid flow rate through the nozzles Calculate the required water consumption per hectare according to the measured liquid flow rate through the nozzles and the working speed While working pay attention to a constant working speed the height of the sprinkling garniture the working pressure and nozzle operation Clean the sprinkler after finished working AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U O USER MANUAL 15 TYPES OF NOZZLE INSERTS In accordance with the standards all sprayers of Agromehanika trademark are eguipped with ceramic TR type nozzle inserts made by a renowned German manufacturer LECHLER Nozzle inserts are designed for all kinds of detailed treating of habitus with protective agents among which is also spraying with low water consumption These nozzle inserts are famous for the optimal size of drops flow precision and minimal wear They are ideal for working pressures between 2 to 20 bars 15 1 CHARTS CHART 1 Active driving time anna DRIVING INTERLINEAR DISTANCE m 41 138 36 134 32
34. cale 13 Machine registration plate 14 Safety warning labels a ai ee ed fcm AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 2 USER MANUAL Rather than having a standard version of a round shaped sprayer rectifier separate sprayer models AGP 200 U AGP 200 U VL and all ENU sizes are eguipped with a rectifier ensuring a more even distribution of airflow to the left and to the right The following sections will describe in more detail main sprayer constituents and handling with them the second part of this manual however encompasses a spare parts catalogue The manual covers more sprayer models therefore consider only chapters that apply to your machine 4 2 LIFTING POINTS When transporting the sprayer in other words when loading or unloading it from the truck use the lifting points of the standard three point system on the sprayer for mounting the sprayer Provided that you use a fork lift truck use the bottom part of the support frame 4 3 REGISTRATION PLATE 4 3 1 MACHINE REGISTRATION PLATE It is affixed on the front side of the sprayer and contains the following important data address of the manufacturer and the country of origin type of the product omehanika C a Hrastje 52a Kranj Slovenija k mode Tip proizvoda AGP Model 300 EN Naziv prostornina 1 300 Masa praznega prsil kg 211 Dovolj skupna masa kg 590 25 15 2011 100001 Dovolj max delov
35. cide in the main reservoir Switch the three way valve 2 to the ablution reservoir 7 and change the flow directly to the pump 4 by means of the selection valve 3 Close the mixing valve A and B by means of the pressure regulator 10 and if needed the return line from the pressure filter too The clean water can now easily flow through the filter 5 the pump 4 the pressure regulator 10 and through nozzles 9 whereas the concentration of the insecticide in the main reservoir remains the same 8 OPTIONAL EQUIPMENT 8 1 SURFACE CLEANING SET After finished working the sprinkling appliance needs to be cleaned The most appropriate place for cleaning 15 at stick wih the the edge of the surface where you have had just finished wash the outside of the operating the machine For this purpose a set for outer tank cleaning of the sprinkling appliance 15 a big help The set includes a sprinkling stick flexible hose and an accessory part for connecting the sprinkling stick to the pressure regulator Connect the coupling extension of the set to a free diverter valve of the pressure regulator or to the disconnected section on the pressure regulator for mixing nozzles supply Set all other valves on the sprayer to the partial sprayer cleaning position see chapter 7 9 3 AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 33 USER MANUAL 8 2 STRAINER FLUSHER oe
36. class II The combination B grey white filter must be used in the case of handling inorganic chemicals Before using the mask check the tightness and sealing of it Check the mask for damages and make sure that the outer valve is clean and can be closed without any problems Write down the date of the last usage of the filter The A2P2 filter must be replaced once a month nevertheless how many times it was used Filter B must be replaced after every single use The filter must be used within 6 months after the packaging of the filter was opened Make sure that used filters are destroyed in accordance with local regulations Never check the efficiency of the filter by smelling certain poisonous elements are odourless the concentration of the poison can not be always noticed by human nose smelling of certain elements can damage the nasal mucous membrane Always check the expiring date of the filter The filter must be hermetically sealed after usage 2 12 SKIN PROTECTION It is recommended to wear the following clothes in order to protect your skin Rubber gloves in order to protect your hands which must be long enough If the gloves are worn they need to be replaced Change the gloves after every fifth use Powder the inside of the gloves Rubber or neoprene boots that are resistant to water and chemicals Overalls that are resistant to water and chemicals and are fitted with a hood The overall must cover the
37. closing of the diverter valves OPERATION a turn of handle 1 to the Z position lifts the pressure spring and relieves the fluid flow through the regulator return conductor back into the tank This handle position disables the operating pressure setting A turn of handle 1 to the O position activates the pressure Spring operating pressure is decreased or increased with rotation of regulation nut 2 to the left or to the right IMPORTANT When decreasing the operating pressure be careful not to unscrew the regulation nut too much wishing to decrease the operating pressure below 1 bar The regulation nut can fall off the regulator and conseguently also some other vital parts of the regulation valve AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 39 USER MANUAL PR8 Regulation Valve enables manual operating pressure setting from O to 40 bar its maximum flow capacity at an operating pressure of 2 bar is 160 l min Rotating plastic nut on top of the regulation valve to the left decreases the pressure whereas rotating it in clockwise direction increases the pressure Apart from manual regulation valve the EC version of the pressure regulator is also equipped with an electromagnetic regulation valve enabling operation from tractor cabin For normal use make sure the manual regulation valve is fully screwed otherwise the regulation through the electromagnetic valve will not work Before setti
38. commended to apply after every spraying KA If powder spray agents are used it is recommended to occasionally clean the filter more thoroughly that is to clean the filter insert also manually and replace it if it is 52 F damaged This is done in the following way unscrew the bottom part of the filter E of ini 14022 1 in counterclockwise direction pull out the filter insert 14021 and clean the inside with a brush and under running water Before reconstructing the filter also clean the seal and lubricate the seal bedding PRS PR8 Pressure Regulator is equipped with a robust and firm high pressure filter In its interior there 1s an insert made of stainless steel mesh in standard version of M40 density Due to the fact that the filter does not enable self cleaning it must be occasionally opened with a special key enclosed and cleaned If powder spray agents are used it is recommended to clean the filter insert before every spraying which will ensure an unimpeded spraying M170 Pressure Regulator is not equipped with a cleaning filter therefore the machines incorporated with this regulator are equipped with autonomous pressure filters for each pressure conductor separately In the case of cleaning the lid on the bottom side of the filter must be unscrewed manually and the cleaning mesh must be washed in clean water If powder spray agents are used follow the same instructions as by
39. d with a three way valve on the bottom side of the tank The three way valve is incorporated with a cleaning filter insert and a connector which through indirect help of the pump enables the ejector to suck water from lakes ponds or other watercourses into the main tank 019 36 314 1 019 01 034 019 01 030 J 7 5 1 FUNCTIONS OF THE THREE WAY VALVE SEE PICTURE AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 28 USER MANUAL 1 LEVER IN INTERNAL POSITION In this lever position the outflow of spray agent from the tank is stopped It is possible to fill the tank by placing the suction tube with basket 020 20 018 on the suction fitting 019 01 032 and the water will be drawn from low lying positions stream well The suction tube with suction basket is not part of the machine series equipment 2 LEVER IN MIDDLE POSITION The water outflow from the tank is enabled if the three way valve is positioned under the tank 3 LEVER COMPLETELY PULLED OUT Normal functioning the pump sucks water from the tank through the cleaning insert in the three way valve 7 5 2 FILTER INSERT CLEANING It is recommended to clean the cleaning insert of the three way valve before each filling of the tank To reach the insert pull the bolt 019 36 314 and the output insert 019 01 030 Wash the cleaning filter insert under running water and place it back to its position in the ejector The insert is point sha
40. d to be lifted during maintenance Keep all of the sprinkler s parts in good condition Repair eventual damages immediately Replace worn and damaged parts Remove excess oil grease or any other debris Disconnect the battery before you start to adjust the electrical system or perform welding on the machine AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 18 USER MANUAL During maintenance of the machine or cleaning the nozzles use appropriate protection eguipment in accordance with the regulations It is strictly forbidden to release chemicals into the environment 2 16 DRIVING ALONG ROADS AND STREETS Do not drive around with your sprinkler attached to the tractor If this cannot be avoided please consider the following Drive along roads and streets with your sprinkler attached to the tractor only when there are no chemical agents in the reservoir The maximum tractor speed with a full reservoir of water must not exceed 15 km h Connect the sprinkler to the tractor only if the load on the wheels does not exceed the prescribed maximal load After connecting the sprinkler to the tractor at least 25 of weight must be on front wheels You can achieve these values by adding weights at the front and removing weights at the back of the tractor Find out how many weights need to be added or removed by means of weighing the tractor before the first use of the sprinkler In the case the sprinkler completely or parti
41. e working conditions on the tractor Do not allow unauthorized people to be in the immediate vicinity of the machine IT IS FORBIDDEN FOR UNAUTHORIZED PERSONS TO RIDE ON THE 2 5 SAFETY WHEN HANDLING CHEMICAL AGENTS Be very careful when handling chemical agents and in this way avoid possible injuries or damages done as to you as well as to the environment Be very careful when handling chemical agents Make sure that you do not come in direct contact with the chemical agents Chemical agents must be handled in the same way as poison Choose such chemical agents that are the least harmful to your health the most efficient and easy soluble Always read the instructions for use which are printed on the packaging of the chemical agents Consider all of the rules and safety instructions and use the instructions While working always use protection devices for the respiratory organs such as a breathing mask or a helmet with fresh air Wear appropriate clothes while preparing the chemical agents Use protection goggles gloves boots and protection clothes Pay attention to your protection equipment Do not use worn protection Make sure that your protection equipment and clothing are in good condition Dirty gasmasks can cause allergic reactions to the skin Change the filter regularly AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 15 USER MANUAL Choose safer chemical agents
42. e person needs to be in good health mentally and physically Operational work and maintaining of the sprinkler can be only carried out by authorized personal that has the needed know how for this type of work The operator of the sprinkler must have a medical certificate in accordance with local regulations The working place of the operator 1 meter around the machine and tractor While sprinkling keep the windows and doors of the tractor closed It is recommended that the operator has a hermetically closed cabin which allows the operator to create overpressure with aeration of fresh air that disables chemically polluted air to enter the cabin While sprinkling it is recommended that the operator stays in the cabin for about 90 95 of the time so the chemical agents cannot have influence on his or hers health Should the operator notice a change in the working of his or hers organs or feel dizzy he or she should immediately put on the protection breathing mask However the best thing to do is to leave the field and look for shelter in a cleaner area 2 10 PERSONAL PROTECTION The operator is advised to use well buttoned clothing and efficient protection equipment while working The operator can come in contact with chemicals through his or her skin mouth or nose If you do not work safely even the best protection equipment cannot be any use to you A safe working with sprinklers requires full attention of the operat
43. e tank from polluting the environment WARNING Use protective gloves when handling insecticides AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 34 USER MANUAL 8 4 SUCTION BASKET WITH SUCTION TUBE OPTIONAL EOUIPMENT 2 Three way selection valve 3 Selection valve 4 Pump 3 Suction filter 6 Main tank 10 Pressure regulator 17 Suction basket with suction tube The suction basket is meant for sucking of water out of ponds streams fountains etc through the filter the pump and the regulator into the main reservoir It consists of the suction basket 5 meters of suction hose and a connection piece for the filter The connection piece is mounted to the suction filter in this way remove the yellow lever and mount the connection piece that is attached to the suction basket instead of the yellow lever Stretch the suction hose and plunge the suction basket into water While doing this be aware that deeper you sink the suction basket the more this affects the membranes in the pump The height difference between the pump and the suction point should not be bigger than 3 metres Before turning on the pump switch the lever of the central valve 2 see chapter 10 flow valve to the position Z and close the three way valve at the exit of the reservoir outflow of the reservoir The water flow is now directed from the suction basket to the suction filter the suction pump and the flo
44. e the switched on PTO Thus the sprayer may be used for other purposes spraying with a stick spraying with herbicide kit pumping The eccentric cam lies on the head of an adjustable screw enabling the straps to be tightened up appropriately Make sure the straps are tightened up appropriately To check this press the upper side of the strap in the middle point of both pulleys The deflection of the strap at 50 N pressure must not exceed 1 5 cm 7 8 NOZZLE BRACKETS In accordance with the standards the sprayers are equipped with double membrane brackets for nozzle inserts and with different nozzle inserts a separate chapter is devoted to nozzles with their flows The nozzle brackets are in fact valves and carry out the following functions In the case of rotation by 90 the fluid flow towards the nozzle insert is open closed This enables the closing or opening of separate nozzles depending on the needs and plant height In the case of rotation by 180 the fluid flow through some other nozzle is open closed Besides the membrane valve placed in the nozzle bracket closes the flow at low pressures closes at 0 8 bar and opens at 1 5 bar and thus prevents the fluid leakage or outflowing if the flow is closed at the supply or main valve AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 31 USER MANUAL 7 9 SETTING SPRAYING OR CLEANING VALVES 7 9 1 SPRAYING Release the spray
45. ends of gloves and boots A waterproof apron for protection of your clothes in a good protected tractor cabin the apron can be removed A mask that protects the whole face Make sure that all of your clothes are well cleaned after every use Never perform sprinkling when your clothes are wet since it can cause a strong contact with your skin Be very careful in the case your skin gets injured After handling chemicals always wash your hands with soap and loads of water After you have finished working also wash your face 2 13 MAINTENANCE OF THE PROTECTION EQUIPMENT After every single use thoroughly clean your protection equipment Wash the mask boots gloves and working overall with mild soap water and let them dry Store your protection equipment in a dry cold and clean room Never store your protection equipment in the same room as the chemicals Store your protection clothes apart from other clothes Protection equipment that gets dirty between handling chemicals must be cleaned in accordance with regulations on cleaning of dangerous materials AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 17 USER MANUAL 2 14 SAFE OPERATION Before starting working the operator must check the correct and safe operation of the machine It is not allowed to sprinkle in foggy and or rainy weather or when the wind speed exceeds 4 m s The direction of sprinkling must be adjusted to the wind direction If th
46. ere are two tractors with sprinkling appliances working simultaneously they must not pollute each others working area atmosphere In order to protect your health pay attention to the wind direction and speed Never bring personal things in the area of sprinkling or when handling chemicals Before every meal thoroughly clean your hands and face and wash out your mouth with fresh water Before filling in the chemicals check the functioning of the machine by filling the reservoir with clean water The sprinkler pump receives the power from the connecting shaft of the tractor by means of the cardan shaft All of the driving parts can cause bad injuries so in order to avoid that please follow the instructions below 1 To drive the pump only such a cardan shaft must be used which characteristics are in accordance with the recommendations of the manufacturer and which is fitted with a protection cover 2 Connect the machine to the tractor only if the drive shaft P T O is turned off 3 Connecting and disconnecting of the cardan shaft must be performed only when the engine is shut off 4 Before you load the drive shaft P T O check the rpm of the engine and make sure that there are no people or animals in the danger area of the machine 5 The cardan shaft should be cleaned and greased only when the drive shaft P T O is turned off the engine shut down and the start key out of the key lock 6 Do not turn on the drive shaft of the tracto
47. evtskih sredstev Ur list RS t 117 02 6 DRUGE INFORMACIJE veljavnost certifikata je 5 let od datuma izdaje TEHNI NI VODJA CERTIFIKACIJSKEGA ORGANA DEKAN FAKULTETE ZA KMETIJSTVO IN BIOSISTEMSKE VEDE Prof dr Miran Lakota A Prof dr Mari Le nik AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U USER MANUAL Univerza v Mariboru EB Fakulteta za kmetijstvo in biosistemske vede CERTIFIKACIJSKI ORGAN Univerza v Mariboru Pivola 10 2311 Hoce http fk uni mb si certificiranje CERTIFIKAT O SKLADNOSTI NAPRAVE ZA NANA ANJE FITOFARMACEVTSKIH SREDSTEV 1 IME IN NASLOV DOBAVITELJA a ime Agromehanika d d b naslov Hrastje 52a 4000 Kranj 2 SERIJSKA T CERTIFIKATA UMB FKBV 005 2012 3 DATUM IZDAJE CERTIFIKATA 26 03 2012 4 IDENTIFIKACIJA PROIZVODA a ime proizvajalca izdelka Agromehanika d d Hrastje 52a 4000 Kranj b oznaka modela ali tipa Pr ilnik AGP 200 c zadevne serijske tevilke d naziv in sede organizacije kjer se opravlja storitev ali proces 5 TEHNI NI PREDPISI STANDARDI IN DRUGE SPECIFIKACIJE NA KATERE SE CERTIFIKAT NANA A Pravilnik o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list Republike Slovenije t 37 01 Pravilnik o spremembah in dopolnitvah pravilnika o pridobitvi certifikata o skladnosti za naprave za nana anje fitofarmacevtskih sredstev Ur list RS
48. if necessary pour some more oil gt KAPPA 100 PUMP First oil change is done after the initial 50 pump operating hours then after every 300 350 pump operating hours or once a year Whilst changing the oil also check the state of pressure membranes Damaged and defective membranes must be replaced with new ones It is recommended to change the membranes every 400 pump operating hours To control the membranes unscrew the screws position 2593 and 2603 on the pump lids position 2321 and take the lids off Check the outer and inner sides of all membranes and release the oil at the same time Reconstruct the pump in reverse order Make sure you insert the valves correctly see the catalogue Before reconstructing the pump it 1s recommended to wash the pump s interior and its vital parts with gas oil Then pour new oil through the oil crucible position 23 Whilst pouring the oil turn the pump shaft several times to suck the air from the space between the plunger and the membrane The oil level must be taken into consideration For some minutes start the pump at a minimum pressure Pay attention to the operation and if necessary pour some more oil WARNING Collect the waste oil in a special container and take it to an authorised client Do not dispose of it in nature 11 CLEANING THE MACHINE The sprayer must be thoroughly cleaned after every use Spray agent residue is most conveniently used if it is diluted with clean water a
49. ing Make sure that children and animals can not get to the machine until this one was thoroughly cleaned Clean the machine after using it put it in an appropriate place and make sure that unauthorized people do not have access to it After using chemical agents wash yourself thoroughly Clean and wash the machine after every single use and before any maintenance work In case you have a certain medical problem in the time while using the chemical agents consult your personal physician and try to contact the selling agent who 1s responsible for your chemical agents If you have an accident which involves a chemical agent we advise you to do the following e eyes and skin wash with plenty of fresh water e throat and gullet drink loads of water no milk e lungs fresh air AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 13 USER MANUAL 2 6 EVALUATION OF DANGER SIGNS ACCORDING TO DANGER Each chemical agent has a danger sign printed on the packaging which conveys the degree of danger If possible avoid chemical agents which have a skull printed on the packaging or include other signs which say that certain chemical agents have an etching effect Even if a packaging does not include signs of danger that does not mean that the chemical agents is not harmful or dangerous Although you are using insecticides that have none of the danger signs printed on the packaging we advise you to handle them with extre
50. ion plates Also check the state of transmission shaft and especially of the safety bolt Replace damaged parts with new ones 11 1 7 SCREWS IMPORTANT Check the screws bolts and especially protective bolts their state and how firmly they are screwed If necessary fasten them or replace them with new AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 4 9 USER MANUAL 11 1 8 TUBE JOINTS Reasons for improper sealing of tube joints missing seals damaged or improperly inserted seal dry or defective seal unsuitable connectors In the case of poor sealing or leakage DO NOT SCREW the joint too hard for it can be damaged rather dismantle the joint check its state and position of the seal lubricate and reconstruct it Use non mineral lubricants bio lubricants for lubricating NOTE by radial sealing it is enough to fasten the extension with your hand by axial sealing use a weaker force with hand tools 11 1 9 OTHER PARTS Also other vital parts such as filter inserts pouring strainer additional equipment must be cleaned checked for its state and if necessary replaced with new parts Release water from elements like suction filters and if necessary remove sediments Lubricate joints and sliding members of the machine with an appropriate lubricant WARNING In winter conditions when freezing protect the sprayer to prevent the frost from damaging it It is necessary to
51. ith a brush 11 1 3 TANK Make sure there is no spray agent residue in the tank Chemical residues must not remain in the spraying device for a longer period of time for they quickly decrease the lifetime of the tank and other components Make sure the tank outflow stays open 11 1 4 PRESSURE REGULATOR Protect the pressure regulator from moisture and dust It is recommended to lubricate all movable parts with WD 40 or oil More about maintenance can be read in the chapter PRESSURE REGULATOR MAINTENANCE 11 1 5 PUMP After spraying season clean the pump from the outside and inside more thoroughly and prepare it for storage Check the amount of operating hours and if necessary carry out maintenance works changing of oil membranes seals or at least oil waterproof control If you find out some defects use the time after spraying season to mend them If you are not sure about the quality of your work rather leave it to an authorised repairer The description of maintenance works is found in the PUMPS chapter 11 1 6 DRIVE TRANSMISSION SHAFT It is vital to clean and lubricate the protective bolt on the transmission shaft head for ensuring the safety function Every 40 operating hours check the protective elements function and the state of the transmission shaft Damaged parts must be replaced with new ones Every 100 operating hours check the state of transmission shaft protection and if necessary change its frict
52. ize and the vegetation season Too high airspeed causes a loss of the spray agent due to the increased drifting of drops whereas too low airspeed causes insufficient protection on the inside of the habitus When a small part of drops still penetrate the whole habitus the airspeed is correct For each individual plantation and its development period it is most convenient to set the fan vanes after a practical test in other words consider the recommendations for setting the fan vanes according to the following chart Fan Type ene IE of Vane Opening 0 825 a i Hop Growing The chart was calculated for the rotating speed of 540 min on the tractor transmission shaft or 1940 min of the fan gt SETTING THE FAN With regard to their rotating direction Agromehanika sprayers can have two different types of fan incorporated The right fan is designed to rotate in clockwise direction seen from the front side of the fan or in the driving direction of the tractor whereas the left fan is designed to rotate in counterclockwise direction Catalogue numbers for identification RIGHT FAN LEFT FAN FIXING NUT 019 01 076 019 01 078 REGULATION LID 019 01 077 019 01 079 WARNING Before setting the fan make sure you know the type of the fan incorporated in the sprayer 7 7 1 RIGHT FAN 1 Insert the fan setting key into a cross shaped opening in the fixing nut and with an impact to the right in clockwise direction loosen the fi
53. ized people in the near of the machine Pull out the key from the key lock after you have finished working and in this way prevent a sudden start of the machine 2 8 DANGER CAUSED BY LIQUIDS UNDER HIGH PRESSURE liquid which leaks from the pipes can be under high pressure and can cause injuries to your skin even more it can cause dangerous injuries if the liquid spreads under your skin Never try to dismount a hydraulic pipe or any other of the hydraulic installation as long as this one is under high pressure Before you start up the hydraulic system make sure that the installation is safe Help yourself with a piece of cardboard when trying to find the place of leakage Protect your hands and body by means of gloves and protective clothing if you are handling a high pressure hydraulic system In the case of injury immediately call your personal physician Each penetration through the skin must be stopped the liquid must be removed within few hours AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 15 USER MANUAL 2 9 WORKING PLACE OF THE OPERATOR There is only one person needed for operation the machine This person does not need an assistant The operator of the sprinkler is also the driver of the tractor This machine can be operated by a person who is older than 18 years and has the needed know how that is needed for a safe and accurate operation of sprinkling appliances Th
54. lace the membranes and the oil inside the pump before mounting new membranes thoroughly clean the inside of the pump with diesel oil 51 USER MANUAL 13 TECHNICAL DATA 13 1 DIMENSIONS AND MEASURES 13 1 1 AGP 100 AGP 200 AGP 200 U AGP 200 VL AGP 200 U VL AGP 200 AGP 200 U AGP 200 VL AGP 200 U VL i MACHINE LABEL MACHINE TECHNICAL DATA AGP 100 AGP200 AGP200u SGP 200 AGP 200 U VL VL Tractor Connector I Category Dimensions A x BxC 92x82x109 90x162x130 90x165x152 Output Airspeed m kW 22 40 Double with anti drip membrane valve IH LECHLER TR AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U Recommended Tractor Power Nozzle Bracket Type Nozzle Inserts Standard Type 52 USER MANUAL 13 1 2 AGP 100 TN AGP 250 TN TEN AGP 400 TN TEN MACHINE LABEL MACHINE TECHNICAL 100 250 AGP 250 400 AGP 400 TEN TEN Washing Hands Dimensions A x B x C ES 103x58x145 110x97x147 110x97x147 Machine Mass Fan Diameter Air Capacity Output Airspeed Fan Rotations Max No Recommended Tractor Power Nozzle Bracket Type Number of Nozzle Brackets Nozzle Inserts Standard Type AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U So USER MANUAL 13 1 3 AGP 200 EN AGP 300 EN AGP 400 EN AGP 500 EN LLLI S LLLI LE TI wT LAA RAI E SSeS 72u uudo MACHINE
55. me care since they can be harmful to your health in the long term Danger signs which can be seen on packaging of Description chemical agents poisonous materials in the case of poisons or very toxic chemical agents harmful and irritable materials in the case the chemical agents are harmful to your health and irritating to your skin corrosive materials for all chemical agents which have an etching effect oxidising materials for all chemical agents which have an oxidising effect inflammable materials for all chemical agents which are inflammable explosive materials for all chemical agents which can explode AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 14 USER MANUAL 2 7 MECHANICAL SAFETY gue er une Do not touch the machine between working Do not remove safety labels or any other safety equipment of the machine Do not exceed the recommended air pressure in the tyres Maintain the tyres regularly If you want to use the machine in the public traffic you must fit it with lights and other illuminates in accordance with the traffic regulations No not enter the reservoir in the time of preparing of the chemical agents or cleaning of the reservoir Never exceed the working pressure of 15 BAR that is the maximum allowed working pressure on sprinkler appliances Do not start working until you are sure that there are no unauthor
56. n agriculture arboriculture and viticulture IMPORTANT The standard version of all pumps is equipped with membranes which are A made of NBR rubber Therefore it is the user s duty to use only chemical agents for sprinkling which do not harm this kind of material On the opposite the manufacturer can not be held responsible for any kind of damage that could occur 10 1 CHECK BEFORE USING THE APPLIANCE When the pump is not operating check the oil guantity in the housing of the pump Also check the oil level every 25 single time before filling the reservoir The level must be within the limits which are marked on the oil lid or in the 30 mi oil pot depends on the version of the pump If the oil 15 level is too low add some oil whereas be careful not to exceed the maximum allowed level 10 The air pressure in the air chamber depends on the working pressure which can be found in the diagram on the left The air pressure in the air chamber must never be 0 higher than the working pressure of the pump 0 1 2 3 J 5 6 7 Working pressure of the pump bar The air pressure in the air chamber bar 10 2 USE Before starting the pump drive make sure the main pressure regulator valve is in a free flow position open tank return conductor Never turn on the pump s drive when the setting on the regulator enables full stressing of the pump Turn on the pump and let it run for approximately one minute
57. nd applied on areas already treated Its concentration should be at least 10 10 units of water per one unit of spray agent the driving speed a bit higher whereas the working pressure should be lower 5 7 bar depending on the sprayer Such a procedure is possible with sprayers equipped with an additional flushing tank A special chapter COMPLETE SPRAYER CLEANING is devoted to the working methods In the end wash the sprayer thoroughly from the inside and outside and also clean all tools used whilst spraying including the tractor For cleaning use detergents recommended by the producers of protective agents If the instructions for use of the protective agent have additional cleaning instructions follow them In harmony with local legislation about flushing of the pesticides in the ground consult a Professional Advisory Service about sprayer cleaning methods Sprayer cleaning pesticides flushing must not be carried out on swampy grounds near streams water reservoirs trenches wells etc AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 47 USER MANUAL While cleaning carry out calibration several times measure the flow of one or more nozzle inserts at a particular working pressure If the nozzle inserts flow deviates from the values set out in the chart by more than 10 it is recommended to change them In the case of an unexpected operating interruption for a period of time while the spray agen
58. ng the operating pressure the machine must be started with the free flow without pressure for air venting of the tube system and for filling it with the contents in the tank otherwise the regulation will also not work M170 Regulation valve in position 1 enables a manual operating pressure setting from 0 to 50 bar its maximum flow capacity by a free fluid flow through the valve is 150 l min Rotating plastic nut on top of the regulation valve to the left decreases the pressure whereas rotating it in clockwise direction increases the pressure AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 40 USER MANUAL 9 5 2 PRESSURE FILTER PRI 1 Pressure Regulator is equipped with a self cleaning pressure filter that d 26 additionally refines the spray agent before entering diverter valves Parts gathering on A ZA the filter insert with M 50 density return to the tank through the valve on the bottom wi side of the filter Whilst in normal operation spraying the valve must stay closed Sy When using the pump with a greater flow the regulator can be relieved by opening the valve a on the filter nonetheless care must be taken for this might cause the inability to reach the required spraying pressure If this happens the valve must absolutely be closed or kept ajar to the extent that the system pressure increases to the 7 desired amount Self cleaning procedure is re
59. ni tlak bar Potrebna mo pogona kW Leto izdelave Serijska st nominal capacity unladen machine mass maximum authorised mass maximum allowable operating pressure required drive power year of manufacture and Serial number Apart from the above listed data there 1s also an engraved hexagon on the registration plate The hexagon identifies that the machine is certified in other words it 1s manufactured in accordance with the requirements of legislation about the equipment of machines for application of fito pharmaceutical agents 4 3 2 PUMP REGISTRATION PLATE It is affixed in a clearly visible position and contains dagonean BM 65 30 address of the manufacturer and the country of origin pump type nominal flow rate Nazivni pretok 73 30 Max 61 64 imin maximum flow rate at maximum allowable pri vrtilni frekvenci 540 vrtij min rotating speed and maximum allowable operating Potrebna moc pogona 3 0 kW Vrsta olja HIPOIDOL SAE 90 required drive power Serijska t 074001 C type of pump lubricant and rpalka ne izpostavljati temperaturam zmrzovanja serial number of the pump When ordering spare parts all of the information written on the identification plate must be given to the seller AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 22 USER MANUAL 4 4 FUNCTION SCHEME l Three way selector valve with outlet 2 Three
60. of the tractor and to the shaft of the sprinkler measure it out and mark the place where it needs to be cut x min 150mm A WARNING the covering of both cardan shafts must be at least 150 mm AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 25 USER MANUAL 3 Use an appropriate tool to shorten both parts in the same way and do not forget to remove the swarf 6 Attach the profiles and join the parts min 20 mm WARNING Always mount the female end of the cardan shaft to the tractor Connect the chains in order to avoid rotating of the safety covers 8 To assure a long reliability of the cardan shaft avoid angles bigger than 15 picture 8 4 9 When using safety cardan shafts the so called ALLAN S bolt must be screwed in with a torque of 40 Nm Check the torque after 2 minutes of operation 7 DETAILED DESCRIPTION WITH INSTRUCTIONS FOR USE The frame is made of a steel welded construction which comprises a reservoir a pump that is attached to the lower part of the frame a suction filter and valves for flow regulation The pressure regulator is attached to the front of the construction the lifting mechanism to which the sprinkling garniture is attached to is located in the back Both the ablution reservoir and the clean water reservoir are fitted above the main reservoir 7 1 MAIN RESERVOIR The main reservoir is made of polyethylene which is resistant to chemicals I
61. or so listening to music per headphones while working is not recommended You must work safely otherwise the protective equipment cannot help you WARNING To prevent inhaling and or entering the chemicals through the mouth it is recommended not to eat drink or smoke while working 2 11 BREATHING PROTECTION There are many different types of filters available that can protect you against inhaling chemicals It is recommended to use masks that protect the whole face and are fitted with combinations of different filters filter for gas smoke An even more efficient protection can be achieved by means of a protection helmet in which overpressure can be created Make sure that you are using an appropriate filter brown can be used for most organic chemicals grey can be used for most inorganic chemicals white can be used only for liquid or powder chemicals Combination of a brown white filter with the mark A2P2 AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 16 USER MANUAL in the European Union can be used for most organic chemicals The mark A2P2 refers to a combination of filters which provide appropriate protection against most gases and vapours that are created by using liquid or powder chemicals A2 refers to protection class II which means that you can use the filter until it reaches a concentration of 0 5 volume percentages P2 refers to gas protection
62. ow rate through the nozzle you will need a piece of soft flexible hose with an inner diameter of 25 mm or 1 and an appropriate container it 1s recommended to use a measuring cylinder Simply put on the hose on the nozzle and measure the liquid flow rate by catching the liquid of individual nozzles into the measuring cylinder You will also need a stopwatch or a wristwatch The measurement time is one minute If you have performed the measurement in less than one minute calculate the liquid flow rate to one minute If the liquid flow rate of a nozzle at a specific pressure exceeds the table values for more than 10 than the nozzle insert 1s worn and needs to be replaced AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 56 USER MANUAL 14 GENERAL INSTRUCTIONS FOR SPRINKLING For a successful sprinkling the appropriate water guantity right nozzle selection and a precise consumption calculation are of major importance It is recommended to stick to the following order when it comes to preparing of the sprinkling mixture and sprinkling Make sure that the sprinkling appliance is in flawless condition Check the oil level of the pump and clean all filters Read the instructions which are attached to the protective agent Pay special attention to the prescribed concentration the dose for a hectare and the recommended water consumption Choose an appropriate tractor speed and if you happen not to have a relia
63. ped therefore make sure you insert it correctly the wider part has to fit into the inside of the valve body If the cleaning insert has to be cleaned when the tank is full push the lever in internal position before dismantling to ensure that the outflow from the tank is closed 7 6 SUCTION FILTER The suction filter is mounted between the reservoir and the pump Its function 1s to filtrate the insecticide before it reaches the regulator The size of the filter is 50 MASH 1 7 6 1 FILTER INSERT CLEANING SUCTION FILTER First unscrew the yellow plug 3 on the filter lid 3 4 2 in counterclockwise direction and pull it out The incorporated stop valve in the filter blocks the fluid inflow from the main tank Unscrew the Holland nut 5 on the filter lid and the filter insert 4 Clean the filter insert and assemble the filter in reverse order When assembling the filter make sure that the stop valve metal needle placed in the pull out part with the yellow plug is correctly inserted otherwise the filter will not operate correctly WARNING When cleaning the filter always wear protective gloves Clean the filter insert before each tank filling AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 29 USER MANUAL 7 7 ADJUSTABLE FAN gt AIRSPEED AND AIR AMOUNT For correct application of spray agent to plant parts the airspeed and fan capacity must be adjusted to the plantation s
64. quality nozzles pressure filters air rectifiers and also it must enable a quality mixing process during operation At a lower water consumption the quantity of spray agent used per hectare must stay the same which means that the spray agent concentration must be increased for as much as the water quantity has been reduced AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 60
65. r P T O without a reason and check if the difference between the universal joint angles is not too big 7 Set the fan only when stationary and when the transmission shaft drive is switched off 8 If the protective fan mesh had to be removed for setting it has to be reinstalled before resuming operating Warning Do not turn on the driving shaft of the tractor P T O while the tractor s engine is not running 2 15 SAFE MAINTENANCE Before starting to operate the machine learn how to maintain it Keep the working place clean and dry Do not grease maintain or adjust the machine while this is moving Do not touch moving parts of the machine Turn off the machine and make sure that there is no working pressure in the circulation of the chemicals Do not maintain or service the machine before this was thoroughly cleaned During maintenance and servicing of the machine turn off the electrical charging by turning the start key or disconnecting the connections Disconnect the drive shaft of the tractor P T O in order to avoid a sudden start of the sprinkler Do not perform inspections of the machine without turning on the machine s safety devices Do not perform welding of the machine if you have used ammonium nitrate or any other liquid that contains ammonium nitrate for sprinkling without having thoroughly cleaned the machine before Do not enter the reservoir to repair or clean it Support and safely mount all parts that nee
66. ration and change the damaged membranes A good indicator for changing the membranes is also the pump white oil similar to emulsion Disregard for this instruction may cause severe pump damage Pressure gauge may reveal first signs of a broken membrane by an unsteady pressure gauge needle AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 46 USER MANUAL gt PA 908 PUMP First oil change is done after the initial 100 pump operating hours then after every 400 pump operating hours or once a year Whilst changing the oil also check the state of pressure membranes Damaged and defective membranes must be replaced with new ones It is recommended to change the membranes every 400 pump operating hours To control the membranes unscrew the screws position 11 on the pump lids position 8 and take the lids off Check the outer and inner sides of all membranes and release the oil at the same time Reconstruct the pump in reverse order Before reconstructing the pump it 1s recommended to wash the pump interior and its vital parts with gas oil Make sure you insert the valves correctly see the catalogue Then pour new oil through the oil crucible position 23 Whilst pouring the oil turn the pump shaft several times to suck the air from the space between the plunger and the membrane Oil level must be taken into consideration For some minutes start the pump at a minimum pressure Pay attention to the operation and
67. t has rounded edges and smooth inner walls for easier cleaning The reservoir has a sloping bottom which assures a complete emptying of it There is a sieve with cover mounted on the top of the reservoir Do not remove the sieve while filling the reservoir with insecticide or water WARNING Use protective gloves when handling insecticides A measuring scale is printed on the front side of the reservoir which facilitates the determination of the chemical agent On the inside of the reservoir a tube with a red PE ball inside is mounted for easier visual reading of the guantity of the chemical agent inside the reservoir AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 26 USER MANUAL 7 1 1 LID OF THE AGP 200 TANK The tank lid is one piece size 230 mm with a small opening for pressure outlet in the centre To open the lid rotate it to the left to close it screw it to the right While in operation the tank lid has to be tightly closed 7 1 2 LID OF THE AGP 200EN AGP 500EN TANK The tank lid is made of two parts The smaller part in the centre is designed for a more convenient filling of the tank with water The recommended method is filling with clean water without any polluting agents To open the lid unscrew it to the left to close it screw it to the right While in operation the tank lid has to be closed If the tank has a lid as shown in the picture below never put the tube into
68. t is still in the tank it is recommended to clean the pump pressure regulator and spray tubes with clean water see chapter PARTIAL SPRAYER CLEANING If the spraying was unexpectedly interrupted and the sprayer was not cleaned the access to the machine must be blocked for other people and animals NOTE Clean machine is a safe machine A Clean machine is ready for operation Clean machine will not be damaged by chemical agents and its solvents For cleaning choose and use suitable protective clothing Choose suitable cleaning detergents and if necessary appropriate spray agents neutralizers see the recommendation of the spray agent producer If you use detergents a mixture of water and detergent pour them into the main tank close the main valve on the pressure regulator turn on the pump open the diverter mixing valve open the self cleaning filter valve and only after several minutes open the diverter valves for distribution to the nozzles Pay attention to where you release the cleaning agent Some detergents take effect only after some time which prolongs the cleaning procedure see the producer s instructions A WARNING Be careful with detergents follow the instructions of the detergent producer After cleaning with the detergent fill at least 1 5 of the tank with clean water and repeat the cleaning procedure Be systematic and clean all elements that came in contact with the spray agent or detergent
69. the tank through the lid when filling the tank in other words do not let the spray agent contact the filling tube to prevent the pollution of the tube inlet side Spray agent can flow back into the filling tube due to the pressure drop 7 2 ABLUTION RESERVOIR The ablution reservoir is meant for washing of the reservoir and other elements after you have finished working or after a break Fill the reservoir with clean water You can find more detailed instructions in the chapter DESCRIPTION OF VALVE ADJUSTMENT FOR SPRINKLING OR CLEANING 7 3 RESERVOIR FOR WASHING OF HANDS This reservoir is meant for washing of hands after handling insecticides Fill the reservoir with drinkable water Its capacity is 15 litres The water is not drinkable AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 27 USER MANUAL 7 4 MIXING NOZZLE The sprinkler is eguipped with one or two mixing nozzles for better mixing of the mixture The nozzles are mounted in the lower part of the reservoir The mixing nozzle is controlled by means of the valve which is mounted on the pressure regulator The mixing nozzle 1s operating when the lever of the valve is in upright position and vice versa It is recommended to turn on the mixing nozzle during insecticide preparation and driving to the field 7 5 THREE WAY VALVE EJECTOR simpler versions of the machine with the BM 65 30 pump and without an additional tank are equippe
70. ts Ur list RS nr 37 2001 3 Rules on changes and amendments to rules on acquiring certificate on device conformity for apply phyto pharmaceutical products Ur list RS nr 80 2001 4 Rules on changes of rules on acquiring certificate on device conformity for apply phyto pharmaceutical products Ur list RS nr 80 2002 The following harmonized European standards on safety were applied SIST EN ISO 4254 1 2013 Agricultural machinery Safety Part 1 General requirements SIST EN ISO 4254 6 2010 Agricultural machinery Safety Part 6 Sprinklers and devices for distributing liquid fertilizers ISO 4254 6 2009 SIST EN ISO 4254 6 2010 AC 2011 Correction AC 2011 to standard SIST EN ISO 4254 6 2010 SIST EN ISO 12100 2011 Machine safety General principles of planning Risk assessment and risk reduction ISO 12100 2010 SIST EN ISO 13857 2008 Machine safety Safe distances preventing reach of dangerous areas with upper or lower limbs Kranj 04 09 2014 Director Jan Sinkovec Production Manager Responsible for Technical Documentation Matjaz Kuhar dipl ing AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 6 USER MANUAL CERTIFICATE OF CONFORMITY Univerza v Mariboru Fakulteta za kmetijstvo in biosistemske vede CERTIFIKACIJSKI ORGAN Univerza v Mariboru Pivola 10 2311 Ho e http fk uni mb si certificiranje CERTIFIKAT O SKLADNOSTI NAPRAV
71. ts hole Rotating shafts can be very dangerous Always make sure that all of the safety devices are on their place and that all of the rotating surfaces are well covered including the junctions of the cardan shaft on both ends Do not use cardan shafts without having secured them Do not touch rotating cardan shafts The safety distance to a rotating cardan should not be less than 1 5 m Protect the protection devices against turning by means of the chain Make sure that the protection of the cardan on the tractor is well connected attached Always turn off the engine and remove the start key from its lock before starting maintaining the machine or connecting the cardan shaft 6 2 CONNECTION OF THE CARDAN SHAFT The first mounting of the cardan shaft should be performed as follows l Mount the sprinkler to the tractor and lift the tractor s lift arms to such a height where the distance between the tractor s connection shaft and the sprinkler s connection shaft is the shortest both connection shafts are on the same height Be careful not to hit the sprinkler against the tractor or the ground Stop the tractor s engine and remove the start key from its lock Connect the short exiting cardan shaft of the tractor with the short cardan shaft of the sprinkler by means of the cardan shaft In the case the cardan shaft 1s to long and needs to be shortened pull out the cardan shaft and mount each end of it separately to the shaft
72. version type PA 908 pump type PRI F 3 pressure regulator type All other technical data for a particular component pumps pressure regulator are found in separate chapters of this manual Find general instructions for working with the sprayer in chapter 14 13 3 MATERIALS AND RECYCLING TANK PE HD high density polyethylene MOVABLE TUBES RUBBER PVC FRAME STEEL VALVES PRESSURE REGULATOR NOZZLE BRACKETS mainly PA polyamide with glass fibre NOZZLE BRACKETS TUBES COPPER 13 4 MACHINE DISPOSAL After the machine has served its purpose it must be completely cleaned disassembled sorted according to the materials of each component and disposed of to an organisation dealing with waste Tank and other plastic components can be recycled or burnt in waste incinerators whereas metal parts must be separated as scrap iron When dealing with waste local legislation must be considered 13 5 CONNECTOR FOR PUMP FLOW CONTROL MEASURING Pump flow indicator can be connected to the pressure regulator return conductor Tube extension must be removed and another extension that is connected to the tank through flow indicator must be assembled to its place While doing this all other pressure regulator supply conductors must be closed to ensure the whole quantity of the pumped fluid to flow through the return conductor to the tank 13 6 MEASUREMENT OF LIQUID FLOW RATE THROUGH THE NOZZLE To measure the liquid fl
73. w regulator return line into the reservoir WARNING Be very careful when sucking water out of a pond since a small inattention can poison the water in it AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 35 USER MANUAL 8 5 NOZZLE FOR CLEANING MAIN TANK INTERIOR The nozzle is located in the main tank interior and is designed for washing the tank interior after the spraying is stopped It is connected to one of the supply valves on the pressure regulator which if open supplies it with water needed for cleaning The nozzle shape in the picture is symbolic and may deviate from the actual state on the machine 8 6 TERRACE SPRAYING KIT OPTIONAL EOUIPMENT The kit is designed for protecting orchards and vineyards planted in terraces it can also be used for standard plantations Nozzles on air rectifier are divided into 4 sections top left top right bottom left bottom right When spraying terraced plantations open different nozzles combination on a higher positioned terrace top quarter and on a lower positioned terrace bottom quarter After changing the driving direction change the combination of open and closed sections The kit comprises additional two diverter valves on the pressure regulator additional nozzles 6 or 8 depending on the rectifier version tube connection of the regulator with nozzles AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 5
74. way selector valve 3 Selector valve 4 Pump 5 Suction filter with valve 6 Main tank ds Flushing tank 8 Clean water tank for washing hands 9 Valve for opening of separate spraying sections 10 Pressure regulator with regulating valve 11 Pressure filter 12 Pressure gauge manometer 13 Strainer pouring sieve 14 Mixing nozzle 15 Fan 16 Spraying arc tube with nozzles 4 5 OPTIONAL EQUIPMENT The sprayer can be equipped with optional elements that enable easier operation packaging cleaning valve fluid agents flushing of spray agent in the strainer surface cleaning set manual remote control regulation electronic remote control regulation suction basket with 5 m suction tube external filling set main tank flushing terrace spraying kit AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U USER MANUAL 5 CONNECTING THE SPRAYER TO THE TRACTOR Sprayers with a nominal capacity of up to 300 are designed for connecting to the tractor three point system of I category diameter of clamp bolts 22 mm whereas bigger ones with nominal capacity of 400 and 500 are designed for clamping on the tractor three point system of II category 28 mm Clamp the sprayer on the tractor three point system and secure it with bolts Afterwards lift the sprayer to such height that the universal joint connections of the pump and the tractor are on the same level and connect them with
75. xing nut and unscrew it one half of the turn 2 Lean the setting key on a rib in the regulation lid With an impact on the key turn the cover to the right for decreasing the airspeed or to the left for increasing it The lowest speed is at number 1 the highest at number 5 3 Reinsert the key in the cross shaped opening and screw the fixing nut with a turn to the left 1 Insert the fan setting key into a cross shaped opening in the fixing nut and with an impact to the left in counterclockwise direction loosen the fixing nut and unscrew it one half of the turn 2 Lean the setting key on a rib in the regulation lid With an impact on the key turn the lid to the left for decreasing the airspeed or to the right for increasing it The lowest outlet speed is at number 1 the highest at number 5 3 Reinsert the key in the cross shaped opening and screw the fixing nut with a turn to the right AGP 100 200 200 U 200 VL 200 U VL 100 TN 400 TEN 200 EN U 500 EN U 30 USER MANUAL 7 7 3 SWITCHING THE FAN OFF Air blower is hung on the sprayer steel frame with a handle via an eccentric cam With the help of the eccentric cam lower or lift the blower to its bottom or peak position and thus interrupt or create a strap connection of the fan and the pump drive pulley For both possible positions tension device handle must be in extreme horizontal point When the fan 1s switched off the sprayer does not produce wind despit

Download Pdf Manuals

Related Search

Related Contents

Avaya BayRs Version 12.20 Release Notes  Bedienungsanleitung P1205 (pdf, 1,12MB, deutsch, englisch)  Apple T35i User's Manual  Samsung MM-X8 Manual de Usuario  Rear-Engine Rider  

Copyright © All rights reserved. Failed to retrieve file