USER MANUAL - Innovative Cleaning Equipment
Contents
1. source Maximum draw length is 30 ft 0 3 m Red Note Strainer not included must be used on suction line Green and Error or failure has occurred Unplug unit Select strainer based on chemical compatibility Amber inspect components and plug back into 8 Connect a hose to the overflow port located on the pa upper left side of the unit and run the hose back to your 7 Open the ball valve s PBV12M12F that are connected chemical source or to another location that is suitable for to your metering pump s Any ball valves that are not chemical discharge connected to a metering pump should remain closed Note The overflow port has 1 4 inch NPT female threads 9 Close the four ball valves PBV12M12F located on the underside of the unit 10 Connect a compressed air supply line to the air inlet fitting AP25 Note Check for proper air pressure on air gauge AG100 Air regulator R25 factory set at 50 psi 3 4 bar Operating range is 50 to 80 psi 3 4 to 5 bar with 2 CFM 56 6 I min 11 Check to ensure ball valve PVCV14FM is in the open position 12 Solenoid box PB633 is preset to only allow the pump to cycle for up to 2 minute without stopping If it reaches 2 minute and is still cycling the unit will automatically shut off and the green and amber LED lights will indicate a failure Reset by unplugging the unit and reconnecting to power source Note This can be adjusted on the circuit board CNTLBSN up to 10 m2. BARB FOR P56K PUMP AOV38 ORK V O RING KIT FOR AOV38 V HB5638V HOSE BARB FOR P56V PUMP AP25 PLUG 1 4 NPTM AIR FITTING BRASS P56 BRKT PUMP BRACKET STAINLESS STEEL AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 PB633 CONTROL BOX BODY POLYPROPYLENE 6x3x3 ORANGENIEREESLPATON PB633 GSKT GASKET FOR POLY CONTROL BOX 6x3x3 ig pom 032 Thread Ha Tene PB633 SCREW SCREW FOR PB633 CONTROL BOX POLYPROPYLENE ee CORD GIP INCH PBV12M12F POLYPROPLENE BALL VALVE 1 2 MPT TO 1 2 FPT CTRLBSN CONTROL BOARD FOR SENSOR ON FST UNITS CTRLBSN ea OOO NON ONE ioe COVER FOR FLID SENSOR PS120 24V PLUG IN VOLTAGE TRANSFORMER 120 VAC INPUT FLSEN PT FLUID LEVEL DETECTION SENSOR FOR PLASTIC TANK 3 24VDC OUPUT VIPE MODEL PVCV14FM PVC BALL VALVE 1 4FPT X 1 4MPT VITON SEALS Bi EO QF14P MALE CON 1 4in TUBE X 1 4in MPT POLYPROPYLENE FW38X78 FLAT WASHER 3 8X7 8 X 050 OF14PAF 1 4in OF PUMP AIR FITTING peace Li EID ERED RAID RE SERIES QFSA1414 STEM ADAPTER 1 4in STEM X 1 4in NPT H38B H 3 8 INCH BLUE HOSE Available per ft POLYPROPYLENE H38CB 3 8in CLEARBRAID RF SERIES Available per ft QFT14 UNION TEE 1 4in TUBE POLYPROPYLENE HB1238 1 2in MPT X 3 8in HOSE BARB R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL HBEL1438 HOSE BARB ELBOW 1 4 X 3 8 AFR25 AIR FILTER for R25 HBEL3838 HOSE BARB ELBOW 3 8 X 3 8 ABR25 METAL AIR BOWL for R25 HBF1438 1 4in FPT X 3 8in HOSE BARB POLYPRO SCV24 SOLENOID COIL VALVE 24VDC NO VALVE BODY HBSSEL1438 STAIN
3. 04302015 User Manual Flooded Suction Tank English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TAE R eae vice SOLENOID BOX ASSEMBLY PB633 PB633 SCREW CGRP1 PL633 QFSA1414 HHPB3814 HHPB3814 SCV24 CVR FLSEN P56 P56K or P56V FLSEN PT not shown hidden behind cover P56 BRKT QF14PAF PVCV14FM Z HBSSEL1438 HBEL1438 SSC38 HHPB1214 AG100 SN1414 R25 H38B H Available per ft HBEL3838 AOV38 SIL or AOV38 V QF14P HBF3814 HBEL3838 QFT14 AP25 H38CB H14CP Model Number FST FSTK FSTV Page 7 0f8 04302015 User Manual Flooded Suction Tank English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER ITEM DESCRIPTION P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT 2TH 2 POSTITION TERMINAL HOUSING CONN RCPT HSNG 2POS CST 100 II P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE 20756103B Polypro G57 Air Port x HB Straight w Viton o ring AOV38 SIL AIR OPERATED VALVE WITH 3 8 IN FPT SILICONE O RINGS HB14P 1 4in BRASS HB AIR FITTING G57 P56 AOV38 ORK SIL O RING KIT FOR AOV38 SIL HB5638 HOSE BARB FOR P56 PUMP AOV38 V AIR OPERATED VALVE WITH 3 8 IN FP VITON O RINGS HB5638K HOSE
4. LESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB SN1414 STAINLESS 1 4MPT X 1 4MPT NIPPLE HHPB1214 HEX HEAD POLY REDUCER BUSHING 1 2in X 1 4in SSC12 WORM GEAR CLAMP S S 31 91 HHPB3814 HEX HEAD POLY REDUCER BUSING 3 8in X 1 4in SSC38 WORM GEAR CLAMP S S 25 63 JC35B BLACK 3 5 INCH CAP POLYPROPYLENE TANK FST TANK FOR FST JC35B P BLACK 3 5 INCH CAP POLYPROPYLENE TBRKT FST TANK BRACKET JC35 CV EPDM CHECK VALVE FOR NON LOCKING JUG CAP WC22 CONN SOCKET 22 26AWG TIN CRIMP JC G35 JUG CAP GASKET 3 5 INCH CAP EPDM WC22 26 CONN SOCKET 22 26AWG TIN CRIMP JC35SSCS VENTED 18 8 SS SOCKET HEAD CAP SCREW 10 32 WCH3P CONN HOUSING 3POS 156 W RAMP THREAD 3 4 INCH LENGTH 046 VENT DIAMETER WMS14 14 X 1 1 4 HEX W H SMS SLOTT S S P12 HEX HEAD PLUG WITH 1 2 M PT WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR P18 PLUG 1 8 MPT HEX HEAD 304 SS P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB Model Number FST FSTK FSTV Page 80f8 04302015
5. USER MANUAL MODEL NUMBER FST V FSTV V FSTK SIL AND RELATED UNITS Flooded Suction Tank English User Manual Flooded Suction Tank English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT WARNING aa Pump Seal Material Air Operated Valve Seal Material Santoprene standard Viton V FST Viton V Silicone SIL Read this manual completely and understand the Kalrez K machine before operating or servicing it Add bold option codes to item number as shown For standard Read all instructions before installing or operating unit options no option code is needed Always wear appropriate personal protective Examples equipment PPE when operating or servicing unit foll i EE te 4 e FST V standard unit with Santoprene pump seals and Viton A ways follow all chemical sa ety precautions an air operated valve seal material handling instructions provided by the chemical manufacturer and Safety Data Sheet SDS e FSTV V unit with Viton pump seals and Viton air operated Hi Ha valve seal material If the unit is modified or serviced with parts not listed Ds l in this manual the unit may not operate correctly e FSTK SIL unit with Kalrez pump seals and Silicone air operated valve seal material Do not exceed an incoming air pressure of 80 psi 5 5 bar Do not exceed a fluid temperature of 100 F 37 C Only use clean and dry air Air must be filtered and free of mois
6. er FST FSTK FSTV Troubleshooting Instructions Check the air regulator bowl and air filter for debris such as water oil or rust particles Clean by unthreading the air regulator bowl from the air regulator R25 If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If chemical flows from the overflow port the solenoid valve SCV110 or air operated valve AOV38 may need to be replaced Check for proper air pressure on air gauge AG100 Air regulator R25 factory set at 50 psi 3 4 bar Operating range is 50 to 80 psi 3 4 to 5 bar with 2 CFM 56 6 l min Check to ensure ball valve PVCV14FM is in the open position If green and amber color lights appear in solenoid box unplug the unit to resent Inspect components and plug back in to power source once lights have faded If the unit operates at a reduced pressure o Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Page 50f8 04302015 User Manual Flooded Suction Tank English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY TANK FST Overflow Port FST LID Safety Shield PS120 24V 7 EO EO amp AS1 VS o o i PBV12M12F Model Number FST FSTK FSTV Page 6of8
7. inutes Adjust for your application 13 Close and secure the lid FST LID of the tank unit with all 4 screws AS1 VS Model Number FST FSTK FSTV Page 4of8 04302015 User Manual Flooded Suction Tank English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT After Use Instructions We recommend flushing the unit with fresh water for 5 minutes or until all chemical has been discharge from system before shutting down unit To shut down unit unplug the 24 VDC power adapter PS120 2V Maintenance Instructions To keep your unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance drain the tank and ensure that the unit has been disconnected from compressed air and electrical power e Inspect the pump P56 P56K P56V for wear and leaks e Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured e Replace the filter located within the air regulator R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 e Check the suction line and strainer for debris and clean as needed e Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator WS 20CFM before the unit Model Numb
8. ps GFCI protected outlet 24 VDC unit includes transformer Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or SDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed air and electricity Chemical pickup type Draws from concentrated pre mixed or ready to use product Number of products unit can draw from One product Suction line length diameter 20 ft 6 1 m clear braided PVC hose with 1 2 in 12 7 mm inside diameter Capacity 2 6 gallons 10 liters Discharge hose diameter length 1 2 inch ball valves discharge hose s not included Flow rate Pump seals 2 gal min 7 6 I min Santoprene Viton or Kalrez Air operated valve seals Viton or Silicone o rings and Sarlink seal Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model Number FST FSTK FSTV Page 30f8 04302015 User Manual Flooded Suction Tank English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions Operation Instructions 1 Remove all components from packaging 1 Follow all instructions from the chemical manufacturer 2 Select desired area
9. to mount the unit 2 Verify that all of the ball valves PBV12M12F that will not 3 Make sure the mounting bracket TBRKT is oriented be used are closed and or plugged correctly and secure it to the wall using two of the screws 3 Verify the cap JC35B is secured on the top of the tank and plastic anchors provided 4 Verify that the pump P56 P56K P56V is connected to the Note To drill holes for the plastic anchors use a 1 4 inch drill bit The two holes should be 8 inches 20 32 cm apart horizontally 5 Plug in the 24 VDC power adapter PS120 24V to a 100 240 VAC power source to active the unit When the unit is active the pump P56 P56K P56V will start to cycle The pump P56 P56K P56V will stop cycling when product chemical source 4 Mount the unit by connecting the bracket TBRKT located on the back of the tank to the bracket TBRKT on the wall 5 Open the lid FST LID by removing all 4 screws AS1 VS reaches the appropriate fill level and it will remain and set aside inactive until fluid level decreases 6 Connect one or more of the ball valves PBV12M12F 6 Operation cycle of unit will be signaled by LED lights ae taal of the unit to your existing metering denou Box LED Color signals Note The ball valves PBV12M12F have 1 2 inch NPT Unit is active and solution is filled to female threads appropiate fill level 7 Connect the suction hose H12CB to your chemical Unit is actively filling tank pump cycling
10. ture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit Always flush the unit with fresh water for at least 5 minutes when switching from an alkaline to an acid or an acid to an alkaine Never operate unit without the lid FST LID on Never open ball valves PBV12M12F when there is chemical in the tank unless the ball valves are connected to an appropriate location for chemical discharge Chemical will flow out of the tank through the open ball valve s Do not use the unit if an overflow hose is not installed If chemical flows from the overflow port shut down the unit immediately and correct the problem before proceeding Do not use the unit if it is damaged or leaking PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations x Always remember to recycle E F Y a Ng Specifications and parts are subject to change without notice Model Number FST FSTK FSTV Page 20f8 04302015 User Manual Flooded Suction Tank English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT REQUIREMENTS Compressed air requirements 50 80 psi 3 4 5 bar with 5 10 cfm 141 283 l min Liquid temperature range 40 100 F 4 4 37 C Electrical requirements Operating voltage 100 240 VAC at 60 Hz 2 am
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