Operator`s manual TKS Kuhn FeedMixer
Contents
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3. 16 Operator s manual The machine is marked with a warning signs If these signs are damaged they must be replaced The order number is shown on the illustrations in this section Side 17 for their location on the machine Warning sign UH220532 Fig 1 Be careful Ensure that you read and understand the instruction manual before using the machine and before making any adjustments or performing any maintenance Warning sign UH220536 Fi
4. m w gt We reserve all rights in this document and in the informa control_cabinet400V A 4 G Elektro agri FeedMixer Drawings thir artes without express authority IS Stric d y 11 03 2015 Electric TKS 11 03 2015 10 59 eo 5 S N He e N gt Q gt A v RO p lt zm 2 gt 22 o 5 I 5 55 ic e Zw 5 i 7 gt lt 1 lt 3 E 7 81 Q A Ai gt 67 TKS Operator s manual Circuit diagram External HMI gt We reserve all rights in this document and in the informa control cabinet400V 2 1 1 2 a 2 G Elektro agri FeedMixer Drawings o third parties without express authority is strici 5 2 222777 11 03 2015 Electric TKS 11 03 2015 10 59 co 5 S T 5 1 1 6 p X 2 Er X x 1 s ITI lt 0 A N m uM e 2 gt x SOUS 9 5 2 zi 2 is I 3 e amp N 4 2 m v e e B U
5. a ma a 5 518 2 2 8 Configure the desired feedout time See Chap 4 2 for how to enter the time Enter the feed quantity in kg for each time e Enable this feedout session using En Picture 7 shows the feedout door When at least one feedout session is enabled the feeout timer key on the Home screen will be green When automatic feedout is used the feed must still be mixed manually Mixing must be performed at a time between two automatic feedout sessions If FeedMixer is empty when feeding FeedMixer will stop and give a screen alert 37 5 seed Automatically reset mixing tine after Picture 8 Close door after feedoul High speed cleaning ____ Enabled Height ug ky 1 5 E Conveyors le ne Conveyor Stop Conveyor 2 1 x delay Picture 9 Operator s manual 5 3 Settings 5 3 1 Settings for mixing Choose mixing speed by setting a predefined motor speed Low Low e Med Medium High High Auto Automatically adjusts the engine speed between low and high FeedMixer always adjusts to the lowest load When new material is loaded into FeedMixer the load will increase You can choose to start the mixing process from the beginning opecified mixing time starts decounting from
6. lt 5 o D z LI v a orm 7 B eum eo 5 A 52 i 9 8 9 m 2B 5 55 8 52 S 6 e X 0 N N e m H 2 3 M A 5 2 lt Blue 2 L ots 7x1 5 Hatch e 3 3e6e X actuator e 4 4 N Hatch Red e gt 52 e m actuator Black X m signals Yellow 5 22 gt So B 2 gs 23 e Brown e 2 L2 lt 7x1 5 7 Brake 1 3 3e X ES actuator e 4 N Brake 1 Red 5 42 actuator Green glo signals Yellow Blue PEE ___ 18 2 x Brown e 2 ____2 7x1 5 Brake 2 3 Bet X actuator e 4 1 Red e 5 actuator Green 5l signals Yellow gt 63 Operator s manual TKS inputs PLS ircuit diagram C Electric G Elektro agri F eedMixer Drawings 11 03 2015 2 o o X a o 9 E o tion contained therein Reproduction use or disclosure to third parties without express authority is strictly forbidden We reserve all rights in this document and in the informa TKS 11 03 2015 10 59 OCH inputs PE 00 0 04 05 06 07 08 09 10 11 1CH inputs 00 01 02 03 04 05 E 9 9 9 F
7. TI Ethernet cable gt m x a Sz mL L nN m gt 68 5 Operator s manual Warranty form TKS Kuhn FeedMixer Owner Adress Post adress Sales Company Name of sales rep Department Name of fitter Dato of sale Order no Date of commisioning An instructor fitter who represents the sales company and the owner user of the equipment must jointly go through these points from the user manual before the equipment is used Tick off if OK Have danger zones crushing risks and the way which the machine is operated been Have all safety instructions for the machine been read and reviewed EN Has the main circuit protection been adjusted according to the size of the motor Has the use of the machine been reviewed jointly fitter user during the commissioning Have fixed routines for maintenance and inspection of the Kuhn FeedMixer been estab lished It is hereby confirmed that the user manual has been followed and reviewed Training is confirmed as approved by the users and owner Signature of owner and user Dealer s representative E mail E mail The TKS warranty provisions will only apply when the quality control has been documented as having been completed A copy must be sent to TKS and the sales rep 69 5 Operator s manual 70 5 Operator s manual Warranty form TKS Kuhn FeedMixer Ow
8. 5 Operator s manual LS Operator s manual TKS Kuhn FeedMixer From serialno 005 TKS Kuhn FeedMixer EN issue 2 2015 05 988872 5 Operator s manual CE Declaration of conformity We T Kverneland amp AS Kvernelandsvegen 100 N 4355 Kverneland Norway declare that the product TKS Kuhn FeedMixer has been built in conformity with the Machine Directive 2006 42 EC and meets the relevant fundamental health and safety requirements Kverneland 08 Mai 2015 2 lt Lg a 4 T nnes Helge Kverneland General Manager Enter the serial number of the machine here T Kverneland amp S nner AS manufacturer of agricultural products reserves the right to change the design and or specifi cation of its products without prior warning This does not imply any obligation to modify previously supplied machines 5 Operator s manual Guarantee At the end of the book you will find the warranty form and this have to be filled out and returned to TKS This TKS product is guaranteed against manufacturing and material defects for one year If the owner wishes a defect to be covered by the product guarantee he or his representative must inform the dealer of this when ordering parts and or repairs Claims must be reported within the guarantee period The dealer must complete a claims form for each case covered by a guarantee and send it to TKS or TKS s distributor import
9. set point e Enable disable Automatically reset mixing time after FeedMixer is loaded 5 3 2 Settings for feedout Choose a feedout speed by setting a predefined engine speed Low Low Med Medium High High Auto Automatically adjusts the engine speed between low and high FeedMixer always adjusts to the lowest load When FeedMixer is used together with FeedRobot or FeedBelt the feedout speed must be set to Medium or Low This is important in order to achieve an even feeding process If feed is disharged at a small quantity and FeedMixer is not fully emptied each time the door can be left open until the next feedout session When FeedMixer is completely empty the door closes automatically in order to be ready for the next loading Close door after feedout Enable disable 5 Aet iunt ian Hnictiuvntioan hy halding 1 Fuuduul Er Conveyor ol 18 stop Lonveyor 2 la deloy Fronts eri Shortest start signal stop signal Picture 10 1 8 5s Q E Operator s manual cleaning This function causes the motor to operate at a high speed to eject any feed left on the auger After the set time the motor speed is reduced and FeedMixer feed out the remaining feed e Enable disable e Enter remaining load in the FeedMixer when cleaning has to start e Enter the duration of cleaning 1 10 seonds Conveyor I
10. 230V 258 Transporter 1 motor Transporter 2 motor i z Hatch Brake 1 Brake 2 T PD Adj DIP Brio 123 Or FeedMixer 230V User ie Power supply Status Standard TKS 9C 60 5 Operator s manual Circuit diagram External connections 230V puepuels m x 2 gt 2 D ct 2 o o X D 4 O lt UJ gt We reserve all rights in this document and in the informa control cabinet230V tion contained therein Reproduction use or disclosure G Elektro agri FeedMixer Drawings hird ith horitv i a without express authority is strictly 41 03 2015 Electric TKS 11 03 2015 11 00 U r Mz r 9 N lt o Tc amp 2 m v lt gt eo e m m Oo Li S 55 28 0 lt 25 5 A om 7 qn 1 N 9s 8 5 ur n o L 9 5 x 4 e onm 2B 5 1
11. Weight VO1 Motor FC A 5858 _ Nw 8 O gt gt gt gt gt gt 1 i B B 4x0 25 shielded 4x0 25 shielded 2 O c E X4 5 Fa PE c U1 AC AM FM A1 AO i G Elektro agri FeedMixer Drawings 11 03 2015 gt X 7 o 5 o 11 03 2015 10 59 10111 e e ae 2 3 Weighting cells to scales connection Signal Supply Shield BORA D E XCA Weight signal from weighting scale 9 8 9 10 11 12 Signal Supply Shield Weighting scales W1 TL729 1 We reserve all rights in this document and in the informa tion contained therein Reproduction use or disclosure to third parties without express authority is strictly Red Black forbidden OQ TKS J Equipement mounted in cabinet doors or remote HMI box if ordered L date FeedMixer User Pove a PLC analog IO DATA Status Standard TKS Circui 66 TKS Operator s manual Circuit diagram Connectors diagrams
12. 26 TKS Operator s manual 2 3 Function check FP eedHixern stondi Important Becareful when starting FeedMixer for the r first time Plate 1 Plate 2 Check all the functions FeedMixer The functions are tested from the display lt cC Open manual control in the menu Run motor Lol Hi Press and hold the keys for the various func tions Run conveyor See Fig 15 See Chap 5 on Operation 27 5 Operator s manual 2 4 Remote control of the feedout process When using FeedMixer together with an automatic feeding machine separate pieces of electrical equipment must be connected This equipment can either be a photocell a limit switch or a radio transmitter and receiver Connection must always be carried out by an authorised Photocell The photocell is mounted on an See Fig 16 Function The limit switch measures the fill level in the feed cart or wagon Fig 16 Limit switch The limit switch is fitted to the rail Activated by the feed cart or wagon See Fig 17 Function The limit switch gives a signal when the feed cart or wagon is in position ready for filling Fig 17 28 5 3 Using FeedMixer 3 1 Loading 29 Operator s manual Dangerous situations may occur if components fail as a result of overloading FeedMixer The maximum payload of FeedMixer and the loading seq
13. ERRARE 32 4 2 Numeric keypad 32 oe 10 4 3 Selecting a value 33 13 4 4 33 14 5 Operation isi ade v3 kx 34 20 5 1 Activate FeedMixer 34 22520 9 2 MENUS i ou oat ee oho eor 34 220 9 2 su cire opta 34 22421 5 2 2 Perform a mixing operation 35 4 22 5 2 3 Perform feedout 35 veg 5 24 5 36 ade 5 2 5 Manual control 36 24 5 2 6 Feedout 37 22 29 5 9 SENGS 38 22226 5 3 1 Settings for 0 38 26 5 3 2 Settings for feedout 38 T 5 3 3 Settings for activation 39 5 3 4 Weight settings 41 vx ODUONS exea be eg ree ues 42 29 5 3 6 Energy 00 43 owe 29 sto COCK CPP 44 30 5 3 8 Language 44 2x91 94 AlGIMS db es eb 45 5 Operator s manual 6 Troubleshooting 46 7 Maintenance and care 48 7 1 General safety instructions 48 7 2 Recommended bolt torque 49 7 0 GIeanilig usce ad yo t 49 7 4 FeedMixer operation 50 7 5 Shear bolt protection 50 7 6 The auger knives 51 Eubricatlon c u xov o3 7 8 54 7 9 Filling wi
14. Kvernelandsvegen 100 N 4355 Kvernaland Norway e post post tks as no Phone 47 51 77 05 00 Fax 47 51 48 72 28 74
15. N 25 8 2 9 om 3 X 5 D 5 c 7x1 5 Hatch 3 2 3 X actuator e 4 N Hatch Red e 5 ____5 actuator Black signals Yellow 1 lt Brown e 2 7x1 5 Brake 1 e 3 3 X actuator e 4 N D Brake 1 Red e 5 4 o actuator Green 5 signals Yellow Li WEN Blue i ___192 Brown e 2 2eo0 7x1 5 Brake 2 e 3 0 X actuator e 4 N Brake 1 Red e 5 ua actuator Green 5AN signals Yellow O UJ gt 61 Operator s manual Power supply 400V t diagram 1 2 3 4 5 6 7 8 ______________ _ __ F4 11315 H45 5 5 Lop gt vey 111213 X4 11315 11315 eg ee 10A B F2 F3 HK HE 24VDC Jumper 2 x ZDU2 5 3 BN a X2 3 X 2002 5 4 9 21416 X3 9 2 4 3 2002 5 4 U1 R L1 512 PE dis U2 DIP 1 ON 2 3 4 OFF Power 7 4 1 WIT3 U T1 02 3 4 03 3 4 ADJ 1 90 2 3 TR EM 2
16. spray Clean the outlet Check clearance in the slot of the door Check the cables for faults Check the power supply Wait until the engine has cooled Press Reset alarms to reset the frequency inverter Check the conveyor Enable motor protection Check the door outlet Check connected machine 5 Operator s manual 47 5 7 Maintenance and 7 1 General safety instructions AN 48 Operator s manual NB Every time the machine is used it is impor tant to check the condition of the machine and to ensure that safety equipment is in place if required Make sure that all warning labels are in place and are legible Cleaning lubrication and adjustments of FeedMixer or the driveshaft must only be performed with the motor and power supply turned off Recommended procedure Unaugerthe main switch on the machine Only authorised personnel may carry out such work Avoid direct skin contact with oil and grease In the event of personal injury caused by an oil leak seek medical help immediately Once maintenance and servicing has been completed take care to refit all guards correctly e Check the torque of nuts and bolts initially after five hours of operation and then regularly approx every 50 hours of operation Retighten if necessary TKS Operator s manual 7 2 Recommended bolt torque es wo Torque Nm B RE
17. the load of FeedMixer e It is important that the surface is smooth and flat leveled to ensure that the weight system can work properly e Ifthe machine is placed in a sunken floor the distance from the floor to the top of FeedMixer must not be less than 1 5 m 25 TKS Operator s manual 2 1 Installation The machine is delivered assembled from TKS Follow the installation instructions for FeedMixer precisely in order to avoid subsequent breakdowns Remove all packaging e Remove equipment stored inside the machine FeedMixer is secured using two expansion bolts placed diagonally opposite one another in each base plate A These are included with the machine e feeding shute for the door is flat packed with associated bolts and must be fitted in front of the door J Important All wiring for FeedMixer is performed at the factory by TKS The power supply cable must be fitted by an authorised electrician To achieve optimal operation the power supply must have uniform and correct voltage in all phases Fuses and cables must be adequately dimensioned Se Fig 13 2 2 Check gear oil level e After installation and before FeedMixer has been commissioned all the lubrication points on the driveshafts must be lubricated e Check the gear oil level in the oil tank The level must not be below the mark A on the oil tank See Chap 7 on Maintenance and inspection Fig 14
18. 08 TR EM 208 Control logic PNP C 1 2 1 2 8 T U3 DIP 1 2 ON 3 4 OFF bE 8 ADJ 1 50 2 3 8 Control logic 88 60 Lop gt p 6 4 2 D X1 11213 PE 415 16 PE 10 111 15 233 400V N 55 224 oO ES 2 822 Mi M 18 5 45kW 5 2 204 M2 A 589 3 400V 3 400V 258 Mixer Motor Transporter 1 motor Transporter 2 motor gt 1 2 Adj DIP 5 c 123 essere E2980 CX XO F F FeedMixer 400 User Proved Power suppl Standard TKS Circui 62 5 Operator s manual Circuit diagram External connections 400V UJ gt We reserve all rights in this document and in the informa control_cabinet400V tion contained therein Reproduction use or disclosure G Elektro agri FeedMixer Drawings S without express authority is strictly 11 03 2015 Electric TKS 11 03 2015 10 59 0 r o re ss 5 1 lt peo ET 25 ze Le g lt amp gt eo _ m e m Q lt 22 lt e J
19. 2 F3 Equipement mounted in cabinet doors or remote HMI box if ordered date User Proved 11 14 1 2 DO U2 XC1 XC2 FeedRobot is FeedRobot bunker in possition Fotocelle NO PNP NO Hatch open sensor 4 Brake 1 otside Status Standard Brake 1 inside Brake 2 outside Brake 2 inside x N A External feeding signal External TB signal External alarm input External mixing start External feed START pulse External feed STOP pulse External control FeedMixer PLC inputs OCH IN 00 EMS 01 TB motors protection 02 Overcurrent brakes A 03 Overcurrent hatch 04 FC fault no fault 05 Feedrobot possition 06 Feedrobot bunker photocell 07 Hatch opened sensor 08 Brake 1 outside 09 Brake 1 inside 10 Brake 2 outside 11 Brake 2 inside 1CH IN B 00 External feeding signal 01 External mixing start 02 External TB signal 03 External TB signal 04 External TB signal 05 External TB signal Only available with PLC software V1 5 and higher F 64 Operator s manual TKS PLS outputs ircuit diagram C 2 X 7 c a o 9 o tained therein Reproduction use or disclosure t
20. 50 01 70 61 7 3 Cleaning Clean the machine regularly and thoroughly when necessary Dirt attracts moisture and causes rust to form After cleaning with a high pressure washer or steam lubricate all rotating parts thoroughly Warning Electrical components such as the loading computer junction box loading cells and control panel must not be exposed to high pressure from a high pressure washer or steam cleaner 49 5 7 4 FeedMixer operation AN 7 5 Shear bolt protection Fig 20 Operator s manual e f FeedMixer is to be left inoperative over a longer period more than one day it must be emptied out completely Disconnect the machine from the power supply Clean the inside outside and bottom of the machine e Remove accumulated plant debris Repair paint damage in order to prevent rust We recommend cleaning the machine as described in the section on maintenance NB Always disconnect the power supply before inspecting servicing or repairing the machine The chapter on cleaning servicing and maintenance is there for your own safety The gearbox is protected by a shear bolt connection If the shear bolt shears the following action should be taken e Turn off the motor turn the main switch to the OFF position and secure it Remove the source of the overload e g a foreign object from FeedMixer Remove the protective cover Remove the remains of the s
21. 735 3125 10500 55 s987 2373 2481 6630 3051 6440 45 Series 70 VL _2760 1360 2250 3160 1960 1800 185 _ 235 1660 2275 3235 2260 2200 185 Cares 1722 2324 380i 2456 2870 22 3241 2060 2321 2952 zrer 2970 30 _ 5373 1710 2343 620 _ 5445 2050 2343 _ 2378 2487 660 6201 2562 2487 6736 77995 1820 2810 8 95 _ Ceno 2080 2840 8510 _ s260 2380 2862 8660 2980 10000 8335 2530 2876 8738 3130 10500 5 Operator s manual Measure FeedMixer 5 Technical description 1 Mixing hopper 2 Extension kit 3 Auger 4 Weighting cell 5 Gear unit 6 El cabinet 7 Gear motor 8 Feedout chute Operator s manual 9 Counter knives with activator 10 5 Operator s manual Feedout chute on FeedMixer A Feedout chute width end door issue VC B Feedout chute width side door issue VL 11 5 Operator s manual Fully assembled equipment 12 5 Operator s manual Model description and area of use FeedMixer is designed for cutting silage round bales square bales and most types of forage It cuts most types of round bales and silage The cut depends on the consistency and type of feed FeedMixer is particularly useful for creating a good mix in a short time It is therefore suitable for mixing full feed which often involves m
22. adjusted to suit individual operating conditions at the company and the structure of the feed constituents Aggressive short mixing time higher power consumption Normal longer mixing time lower power consumption E g if the fuses are smaller 20 5 Operator s manual 1 3 Overflow extension The anti overflow extension A prevents feed from being thrown over the edge of the hopper during the mixing process The anti overflow extension prevents round bales from getting stuck while it being ground up See Fig 8 Fig 8 21 5 Operator s manual 1 4 Counter knives Fig 9 A better cut is achieved by using counter knives A Counter knives are used to prevent rotating of round and square bales for a better cut The counter knives move in and out automatically depending on whether the FeedMixer is in mixing mode or discharging mode e The counter knives are moved at mixing mode The counter knives are retracted in discharge mode Automatic movement of the counter knifes can be disabled The counter knifes can be placed in the desired position deployed retracted or in the midway position See Fig 9 Enabling the counter knives See Figure 13a page 42 22 5 Operator s manual 1 5 Door location FeedMixer has as standard option 3 doors Possible optional discharge door location can be provided on request See Fig 10 Fig 10 1 6 Ladder Usi
23. anufacturers of this machine relating to the careful review of safety hazards that may arise when this type of machine is used correctly Therefore TKS and our importer distributor are not responsible for the functioning of components that are not shown in the spare parts catalogue for this product TKS reserves the right to change the design of the product without this implying any obligations in relation to previously supplied machines NB It must be possible to identify all enquiries relating to this product by the product s serial number see page 7 on Machine identification 5 Declaration of conformity ere uicti Machine identification Technical data Technical description Model description and area of use 1 5 badder 1 7 Recycling waste to resource 2 Positioning and installation 2 1 Installation 2 2 Check gear oil level 2 3 Function check 2 4 Remote control of the feedout process 3 Using FeedMixer 3 1 Loadlfig ss m 555 240 eae 3 2 Loading sequence 3 3 Feed quantities Operator s manual Content ee MIXING 31 TS 3 5 Warning sounds 31 eas 4 Using the screen and PLC 32 Baud 4 1 Sees cul
24. arbox is accessible underneath the machine e Place a hopper under the gearbox Unscrew all fittings 1 and 2 under the right angle gearbox Wait until the oil has drained out Disconnect the hose from the expansion tank 3 Blow air with a maximum pressure of 0 5 bar 7 3 psi into the gearbox in order to empty it entirely Fit all fittings 1 2 under the right angle gearbox See Fig 25 Before changing the oil in the right angle gearbox run the machine briefly to heat the oil slightly It is sound practice and is also required by law in some countries to treat wastewater using sedimentation and oil separation and to practise controlled handover 54 5 Operator s manual 7 9 Filling with a pump e Disconnect the two hoses 1 2 that connect the gearbox to the expansion tank 3 e When the right angle gearbox is empty empty the hose 1 with a maximum pressure of 1 bar 14 5 psi NB This operation is necessary in order to check that the oil flowing out of the hose 1 during filling really is new oil Use an oil pump 4 to pump oil into the hose 2 connected to the bottom of 0 5 maxi the right angle gearbox 5 until the oil flows out of the second hose 1 See Fig 26 Fig 26 Pump pressure The pump pressure must be less than 0 5 bar 7 3 psi in order to avoid damaging the seals in the right angle gearbox When the oil begin
25. be appropriate to disable the loading cells during a period when the loading cells are out of order Total load shows the same value as the loading cell amplifier Box with red numbers Calculated load shows the load of the feed in the FeedMixer Reset weight sets the calculated load to 0 FeedMixer must be completely empty Hold the key for three seconds to reset Blockage detection This function is used to prevent blockages in the door outlet If there is no reduction in load of the feed during the feedout process FeedMixer will stop after the set time and give an alarm This function is useful during automatic feedout when a connected machine may lead to blockages if it stops Enabled Enable disable this function Stop delay configure the desired time to stop Should not be shorter then 60 seconds 5 zma m Door opening tite Plate 1 enabled Plate Z enabled fotor reverse enabled Freezing protection Gut feendmut tire Picture 13a 444 4 2 be min cT nP X Operator s manual 5 3 5 Options Other settings and enabling disabling of various functions can be performed here Door enabled disabled Enable the door to allow FeedMixer to au tomatically open close the door when feed ing If disabled the door must be controlled manually Door 1 opening time Configure the desired opening height for the door during automatic feedout E
26. e manufacturer and other regulations in force at any given time By being thorough and making the necessary adaptations to local conditions you will ensure the best possible results Yours faithfully T Kverneland amp Senner AS US Kverneland 4 5 AS Kvernelandsvegen 100 N 4355 Kverneland Norway www tks as no Mail post tks as no Phone 47 51 77 05 00 Fax 47 51 48 72 28 5 Operator s manual Machine identification The machine s serial number and the address of the manufacturer are written on the machine the illustration on this page Please use the information on the name plate when making any enquiries about spare parts or servicing This product is CE marked This mark along with the associated written EU confi rmation means that the product fulfi Is current health and safety requirements and complies with the following directives Machine Directive 2006 42 EC 5 Operator s manual Technical data Series 80 VC D 395 1681 2472 __4157 2466 3455 _ 50 1973 2487 3550 Lass 2373 aeri a87 3720 3013 37 2368 6060 37 __26 6190 37 5013 2243 2021 60 37 597 2373 2481 6630 305 6450 76168 2562 2487 6731 3240 6305 77995 1975 _2810 s395 2575 9000 45 Ceno 2245 2740 2945 9500 45_ _ 260 2375 2862 seso 2975 10000 55 e335 2525 2876 8
27. e mixing process will use longer time when using structured feed constituents The counter knives slow the circulation of the feed in the mixing hopper The further the counter knives are inserted into the mixing hopper the braking effect gives better charging and mixing effect The counter knives should be used to ensure good cutting of round and square bales Blunt knives increases power consumtion power for which reason the knives should be sharpened regularly See Chap 7 on maintenance FeedMixer gives audio alerts for functions during loading If too much feed is loaded into the hopper FeedMixer will give an audio signal indicating that the motor is operating at maximum load No more feed must be loaded The audio signal persists for as long as the motor remains under such strain Two short beeps 5 seconds pause between sounds If more than 200 kg of feed are loaded after the mixing process is started a new mixing time is activated This requires that automatic reset of the mixing time has been enabled See Chap 5 3 1 Two long sounds TKS Operator s manual 4 Using the screen and PLC 4 1 Screen The control system has a touchscreen meaning that you can control it by touching the screen directly Touch the screen with your fingers or use a soft touch stylus located in the control cabinet Do not press too hard as this can damage the screen If the screen has not been active for a few minutes it will
28. edMixer stops on its own and the screen displays two green start keys To empty FeedMixer completely enter O kg in Feedout quantity before commencing the feedout operation 5 Feendi er LLL EN STD Afi hi PLO 1 5 MMI wl 51 Picture 5 ser standby pieta 1 lt O GA s mw Lo LM CE IB Sb T r Sm Hun conveyor Picture 6 Operator s manual 5 2 4 Settings Open the settings using Settings in the menu Eight sub menus display for FeedMixer settings e Mixing settings for mixing e Feedout settings for feeding e Activation settings for remote control e settings for the weighing system e Options settings for the motor and equipment e Energy log energy consumption and hour meter e Clock setting the time and date e Language select display language The program version of the PLC is displayed at the bottom PLC 1 50 and screen HMI v1 50 5 2 5 Manual control Open manual control by touching Manual in the menu Operation of the door e Open the door using the up arrow Close the door using the down arrow The door is operated when the arrow key is pressed and stops when the arrow key is released The arrow key lights up green on activation The door stops once the end position is reached e door also moves on the screen Operation of counter knives Plate 1 or 2 Counter Knife 1 is moved in position using the rig
29. enter screen saver mode The screen will be off in this mode Touch any part of the screen in order to reactivate it The menu keys are displayed on the left hand side of the screen Close windows by pressing the X in the upper right hand corner to go to the Home screen NB Clean the screen using a moist cloth 4 2 Numeric keypad Values in fields with blue borders can be changed Touch the number and a numeric keypad will display on the screen des d The top of the screen shows the Max Min value that be entered in this field Enter a new value using the number keys If an incorrect value was entered press the key and delete the most recently entered number Press CLR to delete everything To enter a negative value press before entering the value Once you have selected a value press the ENTER button This will save the value and close the keypad window To cancel press X in the upper right hand corner The old value will continue to be active To enter times in the feedout schedule window begin by entering the hours then press period Then enter the minutes Make sure that the time is right For example if you enter 12 65 this will be ignored enter 13 05 instead See Fig 7 32 5 4 3 Selecting a value Mondav Monday Monday Tuesday Wednesday _ Fig 20 4 4 On off key Enabled Enabled Fig 21 33 Operator s manual Selecting pre pro
30. er within the 10th of the month following the one in which the defect was reported The defective parts shall be marked with the claim number and be kept for up to 6 months so that TKS or TKS s distributor importer can inspect them Since TKS products are used outside the manufacturer s control we can only guarantee the product quality and not that it will perform its function nor are we liable for any consequential damage The guarantee is not valid if a third party spare parts are used or the product is repaired or altered without the approval of TKS b the operating and servicing instructions have not been followed c the machine has been used for other purposes than those for which it is designed The guarantee does not cover damage due to normal wear and tear Offi cial safety regulations specify requirements that apply to the users owners and manufacturers of this machine relating to the careful review of safety hazards that may arise when this type of machine is used correctly Therefore TKS and our importer distributor are not responsible for the functioning of components that are not shown in the spare parts catalogue for this product TKS reserves the right to change the design of the product without this implying any obligations in relation to previously supplied machines The guarantee does not cover damage due to normal wear and tear Offi cial safety regulations specify requirements that apply to the users owners and m
31. g 2 Risk of crushing hand Keep away from the bedknives Warning sign 988346 Fig 3 The main power switch must be secured by a padlock Work should only be performed by authorised personnel Warning sign UH220534 Fig 4 Disconnect all electrical connections before carrying out welding work or maintenance 5 Operator s manual Overview of safety risks Nu H220532 UH220534 p mm 988346 17 5 Lifting the machine AN New machine caution Operator s manual The lifting straps are attached to the points screwed into the bottom of FeedMixer See Fig 5 Use an extra strap to help keep the machine in position Caution Never stand underneath a suspended load Any persons carrying out lifting operations must of course have the appropriate qualifications skills Be careful Keep your distance when moving the machine Ensure that there are no persons underneath or near the machine during lifting Read the operator s manual Be particularly careful when starting a new machine for the first time Installation faults incorrect operation etc may lead to expensive repairs and loss of earnings The TKS product guarantee does not cover damage resulting from failure to follow the recommendations contained in the instruction manual Please pay particular attention to this symbol It is used to highlight important information to help prevent incorrect instal
32. g X Energy cnnsunpt ion 3 a eaLur Lost mixing kWh Last 24 hours B 89Eklh e0 Fur Last T dows 8 8 kh lotal Ellh 8 871 Energy price 1 888 EurzEllh Hour meter Hotor Hatch gage Plate 1 866005 Plate 2 866006 Picture 14 Operator s manual External alarm input Off NO NC Used when a connected machine may give an error message This signal causes FeedMixer to stop Connected to X3 4 NO normally open signal NC normally closed signal Motor load target for auto speed the motor s specified load is entered here as a percentage This figure is converted to real amperage A This parameter is used to calculate auto speed during mixing or feedout Motor overload alarm enable disable Give an audio alarm when the motor has too heavy load Do not load any feed until the alarm stops sounding Auger run time after emptied FeedMixer When FeedMixer is completely empty after a feedout the auger will continue to run for a time Enter the desired time 5 3 6 Energy log Information about energy consumption and the hour meter can be read here Energy consumption e FeedMixer calculates the energy consumption of the last mix over the last 24 hours the last seven days and total consumption Enter the price of energy in EUR KW FeedMixer calculates the cost of consumption Hour meter Motor operating time Number of times door is o
33. grammed values from a list e Open the list Press the value or the down arrow e Select a value from the list See Fig 9 Enable or disable a function using the on off key Unchecked means off disabled Acheckmark means on enabled See Fig 10 TKS Operator s manual 5 Operation 5 1 Activate FeedMixer When FeedMixer is switched on or when the emergency stop button is pressed screen wa he 3B picture will display FeedMixer please read operator s manual Read the instructions on the screen and make Make sure it is sale to TE FEEDMIXER sure that the machine can be used properly Press and hold to Release the stop button if it has Soe ee ure been tripped Press ACTIVATE FEEDMIXER and hold it down for three seconds before Home screen appears Picture 1 5 2 Menus 5 2 1 Home When FeedMixer is activated the Home screen The following displays Menu on the left e Start keys for mixing and feeding on the right The load of the content in the mixer is shown at the bottom The current menu selection is indicated by a key highlighted in dark grey hered line at the top shows FeedMixer activity and the clock time zer Picture 2 34 5 xer mixing Mixing time 29 56 100 Picture 3 1 xer ferii ng Pictu
34. hear bolt Rotate the driveshaft to the connection shaft so that the holes align Replace the shear bolt with a bolt of the same type Replace the shear bolt with a break bolt Break bolt 10 9 used on a 45 kW motor or Break bolt 8 8 used on 18 37 kW motor See Fig 20 TKS Operator s manual 7 6 The auger knives Important Turn off the main switch and secure it before entering the feed mixer auger knives should be sharpened regularly e Blunt knives increase power consumption and mixing times while reducing cutting performance The knives should be checked daily for visual faults Replace damaged and blunt knives immediately To sharpen the knives use an angle grinder with an undulating grinding disc Fig 21 Se Fig 22 The knives must only be sharpened on the smooth side never on the undulating side Carefully resharpen the knives so that the blades are not exposed to excessive heat Precautions when sharpening knives Warning e There may be a risk of the knives expelling grinding particles This can cause serious injury particularly to the eyes e When sharpening the knives enter the empty feed mixer by stepping over the edge of the hopper Fig 22 Use protective goggles and gloves e Carefully sharpen the knives on the smooth side Clean the dust when sharpening is performed 51 5 Fig 23 52 Operator s manual Remove all f
35. ht arrow key Plate 1 Counter Knife 1 is retracted using the left arrow key Plate 1 Counter Knife 2 is moved in position using the left arrow key Plate 2 Counter Knife 2 is retracted using the right arrow key Plate 2 e The arrow key lights up green on activation he counter knives stops once the end position is reached 5 Operator s manual Operation of motor e n manual operation the motor rotates in the forward direction e Start motor at pre defined speeds e Lo low speed e medium speed Hi high speed The motor runs for as long as the key is held down and stops when it is released The key lights up green on activation Operation of conveyors e Two conveyors can be operated individually e 1 operates conveyor 1 e 2 operates conveyor 2 e conveyors run for as long as the key is held down and stop when it is released 5 2 6 Feedout timer Feedout Lider 144 Open the schedule using Feedout timer in the menu FeedMixer can be set to discharge automatically according to a schedule Up to 16 different times can be configured individually Its appropriate to use this function if a feeding machine does not have a separate feedout schedule program T ime Em gt T ime 1 17 808 408 16 08 feo 5 5 5 5 2 2 2 2 2 0
36. iately Spare parts For safety reasons we recommend that you only use original spare parts The use of third party spares invalidates the product guarantee Maintenance Ensure that the machine is properly maintained and is kept in good condition Never attempt to change the mechanical workings of the machine The area in which the machine is operating Must be physically sealed off or locked to prevent danger to humans or animals Control panel The power supply must be cut off before opening the panel 15 5 Additional safety instructions
37. ixing feed types of very different consistency and character It is important that finer ingredients and smaller quantities are mixed quickly before the structure of the feed is damaged With its powerful motor and augerdesign you will quickly obtain a loose and homogeneous material that can be easily dispensed from all types of feed carts or belts FeedMixer has vertical augers that produce a fine material in which the structure of the feed is retained It is particularly important with pre dried material that the feed is not compressed into wet lumps This will reduce the feed intake to the animals To achieve the best possible result more time and involvement is required than traditional feedout methods The quantities of individual feed types and the duration of the mixing process must remain the same each time mixing is performed if composition and consistency are to remain uniform otherwise feed intake and production will be affected All functions are electrically operated The counter knives are moved in position during mixing and retracted during the discharging process Where FeedMixer has to discharging several times a day the door is closed between each operation FeedMixer can be equipped with a sensor that reset mixing time when a new bale is loaded into the machine while mixing process initiated When weight system record loads under 200 kg in the mixer while discharging the rotational speed increases in o
38. lation and opera tion Pay particular attention to the following when commissioning a new machine e Check that the machine is correctly installed and that it is not damaged Check to make sure that electrical cables are long enough and positioned in such a way that they can track the movements of the machine without being damaged bevegelser uten skades TKS Operator s manual Lifting point UH220307 Fig 5 Lifting point Detach the four lifting points A after the machine is hoisted into place and fit them to the outside of FeedMixer for subsequent use as and when needed See Fig 5 19 TKS Operator s manual 1 Function 1 1 Auger There is a shear bolt connection between the layshaft and the planet gear If the machine becomes overloaded the shear bolt will shear thus stopping power transmission to the auger During the mixing process the auger transports the feed upwards to the middle of the mixing hopper The feed then falls off the mixing auger and a mixing cycle is created Fig 6 1 2 Knives The auger 2 which is equipped with knives 1 finely chops up the feed constituents that have been loaded into the mixing hopper A discharging arm 3 together with the blades of the auger ensure a more stable and even discharging process See Fig 7 The knives on the auger can be set to an aggressive position 4 or a normal position 5 The adjustable knives allow the mixing system to be
39. mponents FeedMixer is occasionally pictured with optional equipment fitted Any optional equipment is labelled as such in this instruction manual and can be supplied at an additional cost 5 Safety AN General assessment N General safety instructions Operator s manual Please pay particular attention to this symbol It designates a safety risk and describes precautions that must be taken to avoid accidents Before operating adjusting or repairing the machine the user technician or owner should familiarise himself with the safety instructions contained in this installation manual Safety at work is your responsibility Please read and understand these general safety instructions In order to be able to load the bale into the hopper the machine must be open This means that people may come into contact with moving parts if they are standing in the immediate vicinity of the machine while it is in use Warning Once the auger is running never lean over the top edge of FeedMixer or enter the hopper when the machine is operating If the machine is placed in a sunken floor the distance from the floor to the top of FeedMixer must not be less than 1 5 m It is a conditional requirement of using the machine that no one must be in the immediate vicinity of the machine during use In addition in terms of machine type FeedMixer is of conventional agricultural design and from a safety perspective the sol
40. mum duration Enable disable pulse signal e Shortest start signal adjust signal length circuit diagram X3 5 e Shortest stop signal adjust signal length circuit diagram X3 6 Activation by FeedRobot When FeedMixer is used together with an external feed cart or wagon such as a FeedRobot FeedMixer can be started using a photocell and switch e Enable disable the function Photocell act deact delay Photocell activating diactivating delay how long the photocell must have a stable signal before FeedMixer reacts Photocell react delay Delay until reactivating of photocell period of time after the end of the feedout process until the next feed may begin Switch act delay owitch activation delay how long Feed Robot must be in the switch position before the feedout process begins Switch deact delay owitch deactivating delay time to elapse before FeedMixer stops the feeding process if FeedRobot leaves the position See picture 10 5 ght AX Load cells Load cells enabled Ub Blockage detecti urn Enah l ed slup cel ony Picture 12 41 Operator s manual 5 3 4 Weight settings Settings for weighing system and weight functions are configured here Load cells Load cells enabled enable disable load cells Without the loading cells it is not possible to display the load and the functions related to load will not work It may
41. nction box Plug pin assignment Plug pin assignment A Yellow gt Signal A Green gt Signal B White gt Supply B Yellow gt Supply C Red Signal C White gt Signal D Green gt supply D Brown Supply E Guarding E Guarding 58 5 Operator s manual 59 Operator s manual Power supply 230V t diagram 1 2 3 4 5 6 7 8 2 21 a 5 N L PE G1 X4 10A T 4 EA 24AVDC Jumper 2 x ZDU2 5 3 X2 Jumper x ZDU2 5 4 B F2 11315 F3 11315 HE HE er Lom i VAS d 21416 21416 5 E Jumper 3 x ZDU2 5 4 U1 1 5 12 T L3 E 02 DIP 1 ON 2 3 4 Powe i U2 ADJ 1 90 2 3 V T2 U T1 Uum am E 3 4 3 4 2 3 TR EM 208 TR EM 208 Control logic PNP E 4 2 i 2 8 gt DIP 1 2 ON 3 4 OF F 1 50 2 3 Control logic 2098 SENE Lip p gt 6 4 2 1 112 3 PE 41516 PE 18 19 PE 10 11 555 230V 55 input 22 A 3E 2 Big 1 Y 18 5 45kW 5 Y2 2kW 6 Y2 2kW M2 A 288 37 230V 3 230V 3
42. ner Adress Post adress Sales Company Name of sales rep Department Name of fitter Dato of sale Order no Date of commisioning An instructor fitter who represents the sales company and the owner user of the equipment must jointly go through these points from the user manual before the equipment is used Tick off if OK Have danger zones crushing risks and the way which the machine is operated been Have all safety instructions for the machine been read and reviewed EN Has the main circuit protection been adjusted according to the size of the motor Has the use of the machine been reviewed jointly fitter user during the commissioning Have fixed routines for maintenance and inspection of the Kuhn FeedMixer been estab lished It is hereby confirmed that the user manual has been followed and reviewed Training is confirmed as approved by the users and owner Signature of owner and user Dealer s representative E mail E mail The TKS warranty provisions will only apply when the quality control has been documented as having been completed A copy must be sent to TKS and the sales rep 71 5 Operator s manual 72 TKS Operator s manual Notes 73 TKS Operator s manual TKS is a family owned company with a strong brand name We are providing our customers with a unique and complete range of high quality products WWW tks as no T Kverneland amp AS
43. ng a ladder C the operator can stand in a safe manner and keep an eye on the mixing process If the ladder is used when discharging an error may occur on the weight system See Fig 11 Fig 11 23 5 Operator s manual 1 7 Recycling waste to resource TKS s products rely on electrical and electronic components in order to work These fall under the generic term of EE products TKS s products use typical components such as cables switches motors control units etc When TKS products are thrown away those components containing contaminants should be treated and sorted in such a way that they do not pollute the environment Contaminants should be taken care of safely Distributors are obliged to accept EE waste from products in the range of goods they sell This waste should be kept safe and sent on to an approved waste recipient or treatment plant EE waste must be sorted and transported in such a way that it is not damaged or destroyed If you need further information on the treatment of EE waste please contact your distributor TKS is a member of Renas National program for the collection treatment of electrical electronic waste Regards TKS AS 24 5 Operator s manual 2 Positioning and installation fup SS 4 wit Sanaa a NB Read before positioning FeedMixer The surface must be designed to withstand
44. nter opening time in seconds it takes to open the door to the level desired Enter value 0 and door opens completely Plate 1 or 2 enabled Counter knife 1 or 2 Enable counter knives to allow FeedMixer to automatically move counter knives in position when mixing and retract them during the feedout process When counter knives are disabled they are stationary and can be moved manually to the desired position Motor reverse enabled disabled When mixing and feedout the auger will rotate in reverse approximately a quarter revolution in order to loosen the feed before rotating in the working direction This avoids overloading the motor on start up This function must be used when FeedMixer is loaded to the limit Freezing protection enabled disabled During cold times of year the feed may freeze to the auger and sides and make it difficult for the auger to turn You can prevent feed from freezing to surfaces by setting the auger to turn at defined intervals Configure the desired interval Maximum feedout time To avoid overload the maximum feedout time is limited to 60 minutes This time can be adjusted as desired Move to the next screen using the arrows on the right 42 5 X Orti ong External alarm Input Off otor loud target fnr nuto speed 825 40 overload alarm v Auger run tine after ion emptied Feeddi zer Door opening 118 x Picture 13b Ernmruu lu
45. o an even mixture before loading the next bale e Heavier wetter bales and any frozen bales are loaded at the end We recommend consulting a feed consultant to achieve the best possible mixture and optimal use of raw materials Highly structured feed constituents hay straw etc should be loaded with the auger rotating mixing process can be left to run for a few minutes before adding the next constituent e Concentrated feed and minerals should be loaded with the auger stationary A stationary augerincreases the accuracy of the scales Forage maize and heavier feed constituents are added later during the mixing process with the augers rotating Feed constituents with a higher water content e g scraps potato peel or turnip are added toward the end of mixing process Liquid feed constituents such as molasses and water are added at the very end 5 3 3 Feed quantities 3 4 Mixing 3 5 Warning sounds 31 Operator s manual The loading quantity for a FeedMixer may vary due to the different feed constituents being loaded The loading quantity depends on the following factors The volume of the mixing hopper The dry matter content of all the feed con stituents Structure and straw length Order of loading The type and structure of the feed constituents being used along with the desired cutting length of the feed mixture determine the duration of the final mixing process Th
46. o third parties without express authority is strictly forbidden We reserve all rights in this document and in the informa TKS lon con t G Elektro agri F eedMixer Drawings 11 03 2015 Electric 11 03 2015 10 59 1 2 3 5 A1 100CH outputs 101CH outputs 5 5 5 5 5 5 8 8 5 0 8 5 8 5 98 o o o o o A1 U2 i U3 A1 A1 e K1 6 7 6 7 1 Q2 9 10 9 10 e a 1 1 2 K3 2 2 e e 771 ri i 11 21 EMS L 12 22 X4 2 is 14 e U1 HC Hi H2 SN 54 S1 52 Safety DI 8 Iy XC3 Alarm LYD LYS Equipement mounted in cabinet doors or remote HMI box if ordered date User Proved FeedMixer Status Standard OUT 100CH 00 Brake control choose 01 FC reset 02 Motor fwd 03 Motor rwd 04 Hatch open 05 Hatch close 06 Brake out 07 Brake in OUT 101CH 00 TB1 01 TB2 02 Light alarm 03 Sound alarm PLC outputs 65 Operator s manual analog 10 DATA t diagram V1 Motor current V2 Motor power Integrated analog module External analog board Ethernet 11
47. oreign objects tools etc from FeedMixer If the blades become discoloured during sharpening e Excessive temperatures reduce the lifespan of the knives The blades can be switched from aggressive mode 1 to normal mode 2 by reposition knife 3 Aggressive short mixing time uses more power Normal longer mixing time uses less power WARNING Exercise caution when fitting sharp knives They can cause serious cuts to fingers and hands Always use protective gloves when working with knives Use the following tools when replacing knives Two spanners size 19 e protective gloves edge guards for shielding the blades when fitting the knives TKS Operator s manual 7 7 Lubrication Lubricating intervals for the main driveshaft are shown in the diagram on the left Further information can be found in the user manual published by the driveshaft manufacturer See Fig 24 100h 250h Oil level e Always check the oil level when oil is cold During operation the oil grows hot and the level rises See oil level at expansion tank Level shall be at mark See Fig 24 Fig 24 53 5 7 8 Oil change Operator s manual NB Make sure that you do not slip on lubrication oil when draining and refilling the gearbox Remove all traces of oil from the ground using a suitable product The drain plug for the right angle ge
48. pened Number of counter knife Plate movements in out 5 Clock A Date hh mm ss bh n 17 31 46 Jb 7 15 Cancel lu Picture 15 EH TE Fngl i sh Deut sch Picture 16 44 Operator s manual 5 3 7 Clock Time e Hours hh minutes mm seconds ss adjusted individually Date Day DD month MM year YY adjusted individually e Day of the week chosen from the list Press Apply to save 5 3 8 Language Select display language 5 5 4 Alarms SIE MES Picture 17 i aides Picture 18 SEES L my LEE Pu gt re SEd E Me mU E LEN 45 Operator s manual FeedMixer stops when an alarm is triggered The screen shows the alarm window and which alarm was triggered The window can be closed by pressing the X in the upper right hand corner A yellow symbol displays on the Home screen Touch the symbol to open the alarm window again Reset the alarms using the Reset alarm key If the error has not been corrected the alarm will trigger again shortly The following error messages may display Frequency inverter fault Conveyor fault Door fault Limit switch fault counter knife 1 Plate 1 Limit switch fault counter knife 2 Plate 2 Feedout process fault External ala
49. r transmission shaft 57 TKS Operator s manual 8 Loading cell amplifier OPERATION OF THE LOADING CELL AMPLIFIER Remove the cover Three switches on the right of the LED display labelled UP arrow DOWN arrow and ENTER are used for programming UP and DOWN Change parameter ENTER accepts the data exits the function Press ENTER briefly and select a function using UP and DOWN ENTER opens the function you are currently on UP or DOWN changes the parameter ENTER confirms the parameter PROGRAM LOADING CELL AMPLIFIER 1 Enable parameter 23 and enter the number of loading cells 3 or 4 2 Enable parameter 24 and set the value to 0 825 3 Enable parameter 32 and set the value to 0 4 Enable parameter 34 and set the value to U 5 Enable parameter 20 and set the value to the appropriate load in kg 0 if empty Default setup factory settings is enabled using function 70 Function 70 is protected by a code the code is 71 1 Select function 70 using the UP DN keys and finish using the ENT key 2 Select function 71 using the UP DN keys and finish using the ENT key Once the function has completed four horizontal lines appear briefly on the display EL T W W W w Cell 2 Cell Cel Cell Scale t3 4 zh al mi sa Junction box PTM junction box Moba ju
50. rder to clean the augers and threw off the rest of the feed FeedMixer can be supplied in sizes from to 45 Sizes of 8 15 m are supplied with one auger while sizes of 18 30 m are supplied with two augers The electrical control system controls all functions and it has been configured for operating a conveyor belt The mixing motor is controlled by frequency inverter enabling a soft start up and stop The controller also includes measurement of power consumption so you can keep an eye on what it costs to use FeedMixer for a day a week or a month for instance An electrical stationary mixer is significantly cheaper to run than tractor powered models NB The instructions given in this operator s manual apply to standard operating conditions Individual circumstances may arise at the prem ises of the user that deviate from the instruc tions provided here The need to make changes to the machines and equipment as a result of such circumstances shall not constitute grounds for making a claim against the manufacturer or supplier Climate temperature grass types time of cutting cutting pressing equipment and conservation methods are some factors that may affect the functionality and performance of the machine It is important to adapt and adjust the machine to suit local conditions in order to achieve the best possible result Chapter 1 describes the design of the machine and the functions of its individual co
51. re 4 Operator s manual 5 2 2 Perform a mixing operation e Load FeedMixer with feed Load shows the number of kg loaded material e Adjust desired Mixing time in the field at the START MIXING key Enter the number of minutes and then press Enter Press and hold the START MIXING key for three seconds e The motor goes through its start up sequence and mixing begins Once mixing has commenced the START MIXING key changes to a red STOP key Below the keys is a field with a Mixing time left It can be changed if desired The START FEEDOUT key is locked but the number of kilograms to be dispensed can be changed Once mixing is complete FeedMixer stops on its own and the screen displays two green start keys 5 2 3 Perform a feedout operation After mixing a feedout operation can be started In the field on the START FEEDOUT key enter the Feedout quantity in kg Press and hold the START FEEDOUT key for three seconds FeedMixer begins the feedout sequence The door opens the counter knives retreats the conveyor starts and the feed discharges Once the feedout operation has commenced the START FEEDOUT key changes to a red STOP key Two fields display below the keys The first field shows the quantity discharged so far in kg and the second shows the quantity for this feedout session in kg The START MIXING key is locked but the Mixing time can be changed Once the feedout operation is complete Fe
52. rm input See Chap 6 Troubleshooting 5 6 Troubleshooting Causes Procedure error correction Auger does not rotate Weight system door or con veyor belt not working Scales are showing incorrect values Scales are not working Alarm Door fault Alarm Fault on limit switch for the counter knifes Alarm Frequency inverter fault Alarm Conveyor fault Alarm Feed feeding fault Alarm External alarm input The shear bolt in the bolt connection in front of the planet gear has sheared Voltage too high Power cut The settings on the load cell amplifier are incorrect Augerconnections on the scales components have come loose The switch is moist Insufficient contact in cables actuator does not reach top or bottom endpoints within 30 seconds Both of the limit switches in the el actuator give a signal Power supply to the motor Overload overheating on motor Power supply to the motor Overload on motor When there is no reduction in weight during the discharging process See Chap 5 3 4 Fault in connected machine See Chap 5 3 46 Operator s manual Replace the shear bolt Check the fuses Turn off the mains supply for 30 seconds Motor door and counter knives will be reset automatically The load cell amplifier must be configured correctly See Chap 7 Retighten the augerconnections Clean and dry the switch do not use contact
53. s flowing out of the other hose 1 wait a few seconds to be sure that there is no air left in the oil circuit Fit the hoses The hose under the right angle gearbox plugs into the bottom of the expansion tank The hose at the top of the right angle gearbox is fitted to the top of the tank For machines with two augers fill the two units separately at the top of the tank Fill the tank up to the level marker Capacity 21 5 5 gal of oil per gearbox Capacity 49 12 9 gal oil SHELL OMALA 150 for two gearboxes plus the oil in the expansion tank 55 TKS Operator s manual 7 10 Lubrication table Recommended lubricant Corresponding standard Right angle gearbox 1 auger 21L 2 5L 23 5L SHELL OMALA 150 ISO CKC 150 SAE 80 W 90 2 augers 49L SHELL RETINAX EP2 61 7 11 Oil change gear motor Fig 27 Gearmotor Amount 4 0 liter AGIP KLUBER SHELL MOBIL Telium VSF 320 Syntheso 0220 Tivela Oil WB Glygoil 30 SHC 630 56 5 Operator s manual 7 12 Lubricating the power transmission shaft e Remove the protective cone 1 e Pull the protective cone 2 backwards e Lubricate the shaft and break pin cross 250h Refit the protection 100 h 3 e Turn the protective cone until it snaps into place 4 e Press firmly to connect 5 e sure the protective pipe is properly fitted 6 See Fig 28 A Read and follow the instructions in the user manual included with the powe
54. t is possible to connect up to two conveyors to FeedMixer The conveyors start each time discharging and stop after the specified length of time when the auger has stopped e Enable conveyor e Specify stop delay time for emptying the conveyors 5 3 3 Settings for activation Activation by hold signal FeedMixer can start the feedout process in response to external signals given by feeding machines The start signal must be an active signal the entire time the feedout is in progress This refers to a hold signal When the signal is interrupted the feedout process stops Feedout and the conveyors can be controlled independently of one another e Feedout enable disable circuit diagram X3 1 e Conveyor 1 enable disable circuit diagram X3 3 e Conveyor 2 enable disable circuit diagram X3 3 Conveyors 1 and 2 start at the same time but may have different stop times configured Adjust stop delay 5 Activation huy Feedlnhnt Enabled Photo cell delay Photocell react delay nuitch act delay lch dcuct deluu Picture 11 T m E gt X 40 Operator s manual Activation by pulse signal FeedMixer can start the feedout process in response to machines with a pulse signal This means that FeedMixer starts with one signal and stops with another In order to prevent FeedMixer from starting in response to the wrong signal the signals must have a mini
55. th a pump 55 7 10 Lubrication table 56 7 11 Oil change gear motor o6 7 12 Lubricating the power transmission shaft 57 8 Loading cell amplifier 58 9 Circuit diagram 60 Warranty form 69 NOLES 73 5 Operator s manual Introduction Congratulations on buying your new TKS product You have chosen a functional high quality product A network of helpful dealers will be able to advise you on its use as well as provide servicing and spare parts All TKS products are designed tested and built in close cooperation with farmers and machine workshops to ensure optimal effi ciency and reliability Please read this instruction manual carefully and familiarise yourself with the machine s manner of operation before starting to use it There are many conditions and variables that can affect the machine s functionality and manner of operation It is therefore vital that you consider all known conditions and adapt usage according to these A good understanding of the machine s manner of operation and performance together with a high degree of knowledge with regard to feeding and feed types consistencies will ensure the best possible result The machine is a highly advanced feed robot that operates without the need for supervision and must be used in accordance with the applicable instructions from th
56. uence for individual feed constituents must be observed There is a risk of crushing and entrapment with subsequent risk of injury if you come into contact with any of the machine s moving parts Warning Once the auger is running never lean over the top edge of FeedMixer or enter the hopper Overloads may occur and blockages may be created if feed constituents get stuck on the counter knives Overloads reduce the performance and life time of FeedMixer The TKS warranty does not cover damage caused by overloading FeedMixer may only be loaded using suitable tools such as Tractor with front loader wheel loader e Conveyor belt TKS Magazine R2 TKS FeedHopper FeedHopper Junior Crane Important e When loading FeedMixer carefully drop the feed from the lowest possible height inside the hopper e Dropping heavy loads from high heights may damage the equipment and is not covered by the warranty Make sure that the feed does not stick to the edges of the hopper during loading The hopper should ideally be loaded in front of or behind the auger i e not in the middle just above the auger e With ideal loading it speeds up the mixing process and it use less power 5 3 2 Loading sequence 30 Operator s manual Light dry feed is loaded first before loading heavier wetter feed Loading the bales Load the driest lightest bale first Wait for the bale to be ground up and cut int
57. utions choosen are considered to be on a par with or superior to existing products on the market Use of the machine The machine must only be used for the purpose for which it is designed Operating The machine operator must remain at the end of the machine where the control box and the associated operating panel are mounted Supervision The owner operator must ensure that the area is sufficiently signposted and that there is no unauthorised access 5 Operator s manual The machine s method of operation The operator must familiarise himself with the machine s method of operation and function so that the machine can be used in a safe and appropriate manner Keep a safe distance Humans and animals must be kept away from the machine when it is in operation Keep your distance from working rotating and moving parts Think safety at work Never climb on the machine while it is operating When performing maintenance the power supply must be disconnected Warning audio and illuminated indicator The control system software has been updated for safe start up A built in buzzer sounds for 30 seconds before start up of the machine This audio signal is accompanied by a light signal that flashes during the entire period of operation Protective guards Check that all guards are in place and installed correctly Do not start the machine until this has been done Damaged guards must be repaired or replaced immed
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