OPERATION MANUAL - USB IO Industrial
Contents
1. shown below For loop back test you can connect TxD pin 3 to RxD pin 2 and RTS 7 to CTS 8 TxD 3 30000s5 RxD 2 DOO OOG RTS 7 CTS 8 maaa a a a a aa aa a a a a a a a a a a a aa a a a a a a a a a aa aa a a a a a a aa maaa a a a a aa aa a a a a a a a a a a a aa a a a a a a a a a a a aa a a a a a a a a a a ae DECISION GROUP WO 13 10 11 DECISION GROUP o Operations Manual USB LAB KITS ee i l M M l N M l M a l M M y a l M l l M M l M R M a a N n 4 4 RS422 Cabling Information for DB9 The communication interface follows the EIA RS422 standard The signal assignments for a standard DB9 connector are shown below Receive Data RxD Transmit Data TxD Transmit Data TxD Signal Ground SG Receive Data RxD To connect the RS422 to other DATA TERMINAL EQUIPMENT DTE devices the developers recommend using a DTE to DTE connection as shown below Signal Ground Signal Ground Transmit Data Receive Data Receive Data Transmit Data Transmit Data Receive Data Receive Data Transmit Data For loop back test you can connect TxD pin 3 to RxD pin 2 and TxD pin4 to RxD pin 6 TxD 3 RxD 2 TxD 4 RxD 6 SS RR DECISION GROUP A A 12 Operations Manual USB LAB KITS ee l M M l a M l M R a l l y l l M a l M M l y R M a a a N 42. 4 RS485 Cabling Information for DB9 The RS485 signal assignment is shown as follows Transmit Data Receive Data TRD Transmit Data Receive Data TRD Signal Ground TRD signal means short pin 2 and pin 3 and TRD signal means short pin 4 and pin 6 You need short these pins by yourself The RS485 communication is based on cable sharing method which is connected as following Computer at site 1 Computer at site 2 TRD TRD TRD TRD Ground Ground Under the RS485 mode all the RS485 Ports are set to receive mode automatically while one port uses to send data to the other port it needs to set RTS signal to 1 to enter driver mode then send message or data After sending message it needs to set signal to O to enter receive mode again a 13 DECISION GROUP A ae Operations Manual USB LAB KITS ee i M M M l a M M l a N M l y a l M l l a M l l N M a M N N CHAPTER 5 HARDWARE INSTALLATION Your USB LAB KITS is designed to be inserted in any USB port in your PC 486 Pentium or compatibles Please confirm which functions are used To use RS232 functions Connect 10 pin flat cable to JP5 and JP6 Connect RS232 port J3 to I O device Oo To use RS422 functions Connect 10 pin flat cable to JP5 and JP7 Short pin 1 and pin 2 of JP8 Connect RS422 port J4 to I O device O To use RS485 functions Connect 10 pin flat cable to JP5 and JP7 Short pin 2 and pin 3 of JP8 Connect RS485 port J4 to I O devi
3. GROUP ID 22 23 DECISION GROUP 08
4. IN Port O Line 2 IN Port 0 Lime 3 IN Port O Line 4 IN Port O Line 5 IN Port 0 Line 6 1 2 3 4 5 6 7 8 9 1 1 SS RR SS RR DECISION GROUP 9 8 9 DECISION GROUP Gen Operations Manual USB LAB KITS Operations Manual USB LAB KITS 0000000000000 RRR RRR RRR REESE JP4 Pin Signal Description 3 3V Power Signal Ground Analog unipolar input channel 0 Signal Ground Analog unipolar input channel 1 Signal Ground DB9 RS 232C Signal Pin Signal Name Name Direction 2 Receive Data RxD Analog unipolar input channel 2 Signal Ground Analog unipolar input channel 3 To connect the RS232 port to other DATA TERMINAL Signal Ground EQUIPMENT DTE devices we recommend using a DTE to Analog unipolar input channel 4 DTE connection as shown below Signal Ground Analog unipolar input channel 5 Signal Ground Signal Pin Pin Signal Analog unipolar input channel 6 DTE TE D Signal Ground Analog unipolar input channel 7 TxD 3 2 RxD Signal Ground RxD 2 3 TxD 5V Power Signal Ground SG 5 5 SG RTS CTS 4 3 RS232 Cabling Information for DB9 CTS g 7 RTS The signal assignments for a standard DB9 connector are OO 1D UU uNa J 00
5. load revised firmware Please follow the steps shown in the following 1 Set S2 to ON ON ON ON 2 Run USBBootloader program to down load revised firmware SR 5 DECISION GROUP 5 Operations Manual USB LAB KITS 2000000000000 3 2 Jumper Settings 1 Power Selection JP1 1 2 3 JP1 is used to select power input when short pin 1 and pin 2 means select power supplied from DC 5V gt 1A DC adapter When short pin 2 and pin 3 power is supplied from USB 2 RS422 RS485 Selection JP8 1 2 3 The JP8 is located at RS422 RS485 extension board JP8 is used to set RS422 RS485 communication when short pin and pin 2 means set RS422 When short pin 2 and pin 3 means set RS485 3 Long Distance Communication JP9 The JP9 is located at RS422 RS485 extension board JP9 is used to set long distance communication when short the JP9 means long distance communication Ohterwise open the JP9 means normal distance communication 4 RS422 RS485 RS232 Connector JP5 JP6 JP7 To use RS232 please connect JP5 to JP6 where JP6 is located at RS232 extension board To use RS422 RS485 please SR DECISION GROUP 6 6 Operations Manual USB LAB KITS ee connect JP5 to JP7 where JP7 is located at RS422 RS485 extension board 3 3 Power Jack and USB Connector 1 Power Jack J1 Jl is the power jack The DC 5V gt 1A DC adapter is connected to the power jack 2 USB Connector J2 A J2 1s t
6. LAB KITS includes the following items e USB LAB KITS e USB cable e One 26 pins flat cable for digital I O one 20 pins flat cable for analog to digital and one 10 pins flat cable for RS232 RS422 RS485 port e Extension board with DB9 connector select one of the following 1 RS232 2 RS422 RS485 e Decision Studio and User s manual CD e Warranty form A A a a a a a a a a a IATA DECISION GROUP tas 2 Operations Manual USB LAB KITS ee DECISION Computer International Ltd cicah i C 2040905 ad Ln ari SS RR 3 DECISION GROUP B Operations Manual USB LAB KITS 2000000000000 CHAPTER 3 SWITCH AND JUMPER SETTING Before you use the USB LAB KITS Please ensure that the jumpers and switches setting The proper jumper and switches settings for the USB LAB KITS are described in the following 3 1 Switch Settings 1 Sl Reset The S1 switch is used to reset 8051 the signal assignments are shown in the following 2 S2 USB ID OHI 2 3 d NAAA The S2 switch is used to identify USB card ID Please set different card ID to each card do not duplicate card ID setting SR DECISION GROUP f 4 Operations Manual USB LAB KITS ee l M M l l N M M M a l l l l l l a l l a M l M N M a a a N ON ON ON ON OFF ON OFF ON _ OFF OFF OFF ON OFF 4 OFF OFF OFF OFF 0 3 Down load revised firmware When the S2 switch is set to ON ON ON ON status means down
7. Operations Manual USB LAB KITS ee i l M l M a M l l a a M M y a M M a l N M a a R M M a N N SMARTLAB USB LAB KITS OPERATION MANUAL KE DECISION ene Es Decision Group Inc a DECISION GROUP i 1 Operations Manual USB LAB KITS ee l l M M l l M l l a a M M l l M M a l a M l a N M a a a N TASLE OT CONTENTS CHAPTERS Ms Ao E A l 2 Unpacking Information ccc cece eee eee eens 2 3 Switch and Jumper Setting ccc cece cece cece e es 4 Signal Assignment ccc cece ce ceceeeee eee eenee eens 8 5 Hardware Installation cccc cece cece cece cece ees 14 6 Windows XP Configuration ccccceeeeeeeeees 16 7 Diagnostic under WindoOw ccc ceeeeeeeeeeeeeee ee LT 8 Programming under Windows and Linux 17 APPENDICES A Warranty Information ccccccceee eee e nee e cence 18 B External Power Installation 0 0 0 0 0 ceesssseeeeeeeeee 20 raa a a a a a a aa a a a n a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a aa a a a a a a n ii DECISION GROUP ii Operations Manual USB LAB KITS 2000000000000 SS RR DECISION GROUP y A 111 Operations Manual USB LAB KITS 2000000000000 CHAPTER 1 INTRODUCTION The USB LAB KITS provide 8 digital input 8 digital output channels 8 analog to digital channels and one RS232 422 485 port functions which allows to connect industrial DIN rail m
8. TY INFORMATION A 1 Copyright Copyright DECISION COMPUTER INTERNATIONAL CO LTD DECISION GROUP INC All rights reserved No part of SmartLab software and manual may be produced transmitted transcribed or translated into any language or computer language in any form or by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior written permission of DECISION COMPUTER INTERNATIONAL CO LTD DECISION GROUP INC Each piece of SmartLab package permits user to use SmartLab only on a single computer a registered user may use he program on a different computer but may not use the program on more than one computer at the same time Corporate licensing agreements allow duplication and distribution of specific number of copies within the licensed institution Duplication of multiple copies is not allowed except through execution of a licensing agreement Welcome call for details A 2 Warranty Information SmartLab warrants that for a period of one year from the date of purchase unless otherwise specified in the warranty card that the goods supplied will perform according to the specifications defined inthe user manual Furthermore that the SmartLab product will be supplied free from defects in materials and workmanship and be fully functional under normal usage SS RR DECISION GROUP ie 18 Operations Manual USB LAB KITS ee l M l M N M l l a a M M l l M M N l a M l y N M l a a n I
9. ce O To use 8 analog to digital functions Connect analog signal to JP4 O To use 16 digital input output functions Connect digital I O signal to JP3 or connect 26 pins flat cable to JP3 and 8 channel relay output isolator input board 8 channel SSR logical output board 16 channel relay output board 16 channel isolator input board and industrial DIN rail mountable terminal block adapter SS RR DECISION GROUP E A TS 14 Operations Manual USB LAB KITS ee l l M M l N M l l a a l l l a a M l l a M l a N a M a N N Follow the steps listed below Step 1 Select power input by JP1 Short pin 1 and pin 2 to select power supplied from DC 5V gt 1A DC adapter O Short pin 2 and pin 3 to select power supplied from USB Step 2 If select power supplied from DC 5V gt 1A DC adapter plug power adapter to power jack JP1 Step 3 Connect USB cable to USB connector J2 and computer USB port SS RR 15 DECISION GROUP gt a Operations Manual USB LAB KITS ee h l M l M a M l l a R l l M a M a a y a M l y R a M a N N CHAPTER 6 WINDOWS XP CONFIGURATION The USB LAB KITS can be install to Windows XP via USB plug and play function please follow the steps shown in the following 1 For optimum PnP functionality please install one card at a time 2 Windows XP will detect the new USB LAB KITS card that is installed in your computer and will prompt you for a proper driver 3 Install Virtual COM port VCP drivers whi
10. ch 1s in Drivers Y Virtual COM Y Vertual_COM inf Virtual COM port VCP drivers cause the USB device to appear as an additional COM port available to the PC Application software can access the USB device in the same way as it would access a standard COM port 4 After Windows XP has detected and configured all ports you may begin using the USB LAB KITS card To verify that the installation process completed successfully please proceed into the Control Panel System Device Manager 5 Locate the additional COM ports in the ports section and Digital I O and analog to digital device from HID device SS RR DECISION GROUP Sn O rs 16 Operations Manual USB LAB KITS ek l a M l M a a a a a N CHAPTER 7 DIAGNOSTIC UNDER WINDOWS USB Test Program exe is a diagnostic program to test your USB products under Windows User can get USB Test Program exe programs from Decision Studio CD CHAPTER 8 SOFTWARE PROGRAMMING UNDER WINDOWS AND LINUX Under Windows we provide function library and dll file for users to program the device in supported language You can find manual USBDII Manual pdt and demo code in VB VC Delphi from Decision Studio CD Under Linux we provide c source to allow user directly to access device You can find manual and example in dcihid 0 5 4 tgz SR 17 DECISION GROUP gt Wo Operations Manual USB LAB KITS ee i l M l l a M M M a R l M y a M M l M M M M M N M a a N N APPENDIX A WARRAN
11. he USB connector The J2 1s connected to computer USB port by using USB cable SS 7 DECISION GROUP s a Operations Manual USB LAB KITS Operations Manual USB LAB KITS BERR REE EERE OOOO 88 88 N N N N N N N BEER ERR EERE EERE EEE EE OOO 8888 a a N N N N a N N CHAPTER 4 IN Port 0 Line 7 OUT Port 1 Line O SIGNAL ASSIGNMENTS OUT Port 1 Line 1 OUT Port 1 Line 2 4 1 Digital Input Output OUT Port l Line 3 OUT Port 1 Line 4 OUT Port 1 Line 5 OUT Port 1 Line 6 The signal assignments of digital input output are shown in the following One 26 pins flat cable for digital I O is used to OUT Port 1 Line 7 connect 8 channel relay output isolator input board 8 channel Signal Ground SSR logical output board 16 channel relay output board 16 Signal Ground channel isolator input board and industrial DIN rail mountable 5V Power terminal block adapter Signal Ground The digital I O voltage range from OV to 3 5V where 0 to 0 4V Signal Ground is OFF and 2 8V to 3 4V is ON 4 2 Analog to Digital Input Each analog to digital channels supports 10 bits 0 10V ADC input EA AND AGA TERNA A TASA aa h r N 1 wo oO n ren HHHH Pin Signal Description Signal Ground Y a ee H pp 1 N S E a mammi TT Signal Ground IN Port 0 Line O IN Port O Line 1
12. n the event of the failure of a SmartLab product within the specified warranty period SmartLab will at its option replace or repair the item at no additional charge This limited warranty does not cover damage resulting from incorrect use electrical interference accident or modification of the product All goods returned for warranty repair must have the serial number intact Goods without serial numbers attached will not be covered by the warranty The purchaser must pay transportation costs for goods returned Repaired goods will be dispatched at the expense of SmartLab To ensure that your SmartLab product is covered by the warranty provisions it is necessary that you return the Warranty card Under this Limited Warranty SmartLab s obligations will be limited to repair or replacement only of goods found to be defective a specified above during the warranty period SmartLab is not liable to the purchaser for any damages or losses of any kind through the use of or inability to use the SmartLab product SmartLab reserves the right to determine what constitutes warranty repair or replacement Return Authorization It is necessary that any returned goods are clearly marked with an RA number that has been issued by SmartLab Goods returned without this authorization will not be attended to SS RR 19 DECISION GROUP s O E Operations Manual USB LAB KITS LLLLLLELLELELLLLLLLLLLLLLLLLLLELLLLELEL APPENDIX B External Power I
13. nstallation Optional for Decision Group USB I O series of items The materials of the external power for Decision Group USB I O series items are customer self supplied or optional purchase they are not covered in the standard package of Decision Group USB I O series items 1 The Materials of the external power customer self supplied SV 1A AC adapter Power plug type is subject to the different varieties in different country SR DECISION GROUP 20 20 Operations Manual USB LAB KITS CLLLLLLELLELELLLLLELLLLLLLLLLLLLLLLLELEL AC power cord 2 Terminal blocks built in on Decision Group USB T O series of Items e g PCB pluggable terminal blocks for PRO type only 3 External Power Installation procedure a 21 DECISION GROUP BL Operations Manual USB LAB KITS LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLELL Operations Manual USB LAB KITS CLLLLLLELLLELLLLLLLLLLLLLELLLLLLLLLELEL Attach the l black cord to To tight loose the SGND and the terminal the red cord to with a minus the EXT screwdriver DC 5V as well as the signals cords Plug the terminal blocks Connect your into the socket sides of the screws PRO type only ON device to the PRO type computer with only a USB cable Fasten both saw To confirm all the switches and jumper Decision Group Inc Address 4 F No 31 Alle Ming Shan East Road Te SR SR DECISION
14. ountable terminal block adapter for applications of digital I O analog to digital input and COM communication The USB LAB KITS provides one asynchronous serial communication ports RS232 or RS422 or RS485 which link the computer and serial peripheral devices such as terminals modems serial printers plotters etc The USB LAB KITS provides Plug and Play PnP feature it is a programmable I O interface card for PC 486 Pentium or compatibles High speed 8051 uC provides USB functions run at 12Mbps full speed or 1 5Mbps low speed The features of the USB LAB KITS are e USB2 0 with Plug and Play PnP features e High speed 8051 uC core e Support USB ID selection to identify USB device e Support 8 digital input 8 digital output channels 8 analog to digital channels and one RS232 422 485 port functions e Each analog to digital channels supports 10 bits 0 10V ADC input e Allow to connect RS232 or RS422 RS485 extension board with DB9 connector e Each digital I O provides voltage range from OV to 3 5V where 0 to 0 4V is OFF and 2 8V to 3 4V is ON SR 1 DECISION GROUP a Operations Manual USB LAB KITS 2000000000000 e Power supplied from USB or DC 5V gt 1A DC adapter Suitable for Linux MS WINDOWS etc Operating temperature range from 0 to 55 C Relative humidity rage from 0 to 90 Dimension 115mm 80mm 12mm Weight 320Gram CHAPTER 2 UNPACKING INFORMATION Check that your USB
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