THE ARTICLES MENTIONED BELOW ARE APPLICABLE ONLY
Contents
1. THE ARTICLES MENTIONED BELOW ARE APPLICABLE ONLY FOR THE UNITED STATES AND CANADA 1 NOISE EMISSION WARRANTY SANYANG INDUSTRY CO LTD warrants that this exhaust system at the time of sale meets all applicable U S EPA Federal noise standards This warranty extends to the first person who buys this exhaust system for purposes other than resale and to all subsequent buyers Warranty claims should be directed to 3 chung Hua Road Hukou Hsin Chu Taiwan R O C Tel 886 35981911 Fax 886 35981844 2 TAMPERING WARNING Tampering with noise control system prohibited Federal law prohibits the following acts or causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below 1 Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases 2 Removal or puncturing of any part of the intake system 3 Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust or intake system with parts other than those spec2. Driving 7 D SYM ENGING CONTROL SWITCH e This switch is located in the luggage box under the seat e To seton the ENG control switch switch it to ON or r e Switch to OFF or GY before start the engine e Be sure the seat locked preperly after set on the switch USE OF BUTTONS Turn signal switch Horn switch Seat open switch e Light switch If available 2D This is for high beam AY Electrical starter button This is for low beam Please turn to low beam when riding in city ol When the switch is turned to this position all lights will go off e Electrical starter button This is a starting motor button switch for engine starting With the main switch LO will start the engine A CAUTION position press this button while holding the front or rear brake lever e Release this button immediately after engine has been started and never press the button again to avoid damaging the engine This mechanism is a safety design The engine can only be started after the front or rear brake lever pedal has been applied Do not use light system Turn headlight and turn signal lights to the 2 position when the engine is being started Drivin SYM e Turn Signal Switch Turn signal lights are used when turning left right or changing lane Turn ignition switch to and slide the turn signal switch to lef
3. position engine start e Engine can be started in this OPEN position fuel tank cap open e How to open Insert your key into the ignition switch and eaei itch k tb turn it to the left ea Cr te et eee e How to lock Push the fuel tank cap and it locks automatically S OFF position engine shut off LOCK position steering handle lock Engine is shut off and can not be e Turn the steering handle to left and Started in this position press ignition switch key down and e Ignition switch key can be removed then lightly turn it to left to the 3 position e The steering handle is locked in this position e Ignition switch key can be removed e When Unig simply turn the key from B to A CAUTION e Never operate the ignition switch key when the scooter is running To turn the ignition switch to 2 will shut off the electrical system and that may result in a dangerous accident Therefore the ignition switch can only be turned off after the scooter has been completely stopped Always remove the key and be sure to take the key away with you after locking the steering handle before leaving your scooter If ignition switch remains in the ON position for a prolonged period after the engine has been stopped the battery s capacity will be reduced and this may affect the engine s start ability Make sure to take the key away with you before you lock your seat 5
4. and pulls to one side e Check steering handle if it is being pulled too tight by the brake cables e Take your scooter to SYM Authorized Dealer or Franchised Dealer for a check or adjustment if any abnormal conditions are found INSPECTION AND MAINTENANCE OF BATTERY e This scooter is equipped with a maintenance free type battery so it is unnecessary to check and add electrolyte ave your scooter checked by SYM Authorized Dealer or Franchised Dealer should any abnormality is found Cleaning of battery terminals Remove the battery terminals and clean if there are dirt and corrosion on them Battery removal procedures are as follows Turn ignition switch PQ then open the battery cabinet door and remove negative cable screw firstly and disconnect the negative cable Then remove positive cable screw and positive cable A CAUTION e Clean the battery posts with warm water if the posts are eroded and have some white powders on them If there is an obvious erosion on the terminals disconnect the cables then clean the erosion off with a steel brush or a piece of sandpaper Install battery cable after cleaning and apply a thin coat of grease on the terminals Install battery in reverse order of removal Positive e This scooter is equipped with a maintenance free type battery so it is unnecessary to check and add electrolyte Have your scooter checked by SYM Authorized Dealer or Franchised Dealer should any abnor
5. cables preventing it from being operated smoothly e Tires should be checked and inflated with the engine shut off e fa tire s ground contacting curve is abnormal check it with an air pressure gauge and inflate it to the specified pressure e Tires pressure must be checked with an air pressure gauge when cold X O X Foreign materials Nails or small stones k and damage e Visual check tires for frontal and lateral side walls for crack or damage e Visual check tires for any nails or small stones wedged in the tread e Check the tread wear indicator condition to see if tread groove depth is insufficient e A tire with a wear bar showing is worn out and should be replaced immediately Tread wear indicator A CAUTION Abnormal tire pressure wear or crack is the most important cause that results in the loss control of the steering handle and a punctured tire s 8 Inspection and maintenance before riding 17 SYM STEERING HANDLE FRONT SHOCK ABSORBERS INSPECTION e Perform this check with engine shut off and ignition switch key removed e Visual check front shock absorbers for damage e Operate steering handle up and down and check front shock absorbers for noises due to bends e Check the bolts and nuts of front shock absorbers with wrenches for tightness e Shake steering handle up amp down left amp right and front amp rear to check if it is loosen has too much resistance
6. handle and thus affects riding safety So put on clothes with tight sleeves Hold the steering handle by both hands when riding Never ride with only one hand Observe the speed limit Wear suitable low heel shoes Perform periodical maintenance and inspection in accordance with the schedule Z WARNING e To avoid getting burned by exhaust pipe when taking a passenger Make sure your passenger has put his her feet on the pedals After running the exhaust pipe is very hot be careful not to get burned when conducting an inspection or maintenance After running the exhaust pipe is very hot select a suitable location to park your scooter to avoid others getting burned by the exhaust pipe Z CAUTION e Modified scooter will affect its structure or performance and cause poor engine operation or exhaust noise which will result in shortening the scooter s service life Besides modification is illegal and does not conform to the original design and specifications A modified scooter will not be covered by warranty therefore do not modify your scooter at will e Tire and rim modifications will make it unsafe to ride and may cause severe injury or death 4 3 Before riding SYM Keep the related parts of your body such as arms palms lumbar and toes relax and ride with the most comfortable posture in order to be able to react quickly whenever it is necessary e Rider s posture will greatly affect riding safety Always keep
7. the engine and use the main stand to support your scooter on a level ground Remove the infusion bolt and drain bolt drain out the oil e Install the drain bolt and tighten it Fill new transmission oil 90 100 c c and install the infusion bolt and tighten it make sure that bolts are tightened and check that there s no leakage X Recommend Oil Genuine SYM HYPOID GEAR OIL SAE 85W 140 Use SAE85 90 when outside temperature is below 0C 14 8 Inspection and maintenance before riding SYM INSPECTION AND ADJUSTMENT OF BRAKE FREE PLAY INSPECTION Brake lever free play must be checked with the engine shut off e Brake lever free play for front and rear wheels When checking the hand braking lever for front and rear wheels its free play the stroke of hand braking lever from no braking to initial braking should be 10 20mm It is abnormal if the feel is spongy when holding the hand braking lever forcefully Adjustment Drum type The indentation of brake adjustment nut must be aligned with the pin see below figure Adjustment nut 10 20 mm A CAUTION When free play is between 10 20 mm check brake indicators of front and rear wheels If the arrow on the brake arm aligned with the marked on the brake disk that means the brake lining has been excessively worn and must be replaced immediately Turn the adjustment nut on brake arm of front and rear wheels to adjust the free play of hand brake lever e Hold
8. the hand brake levers after adjusting with both hands until there is effective brake feeling e Measure the free play with a rule ST V K gt To decrease NS r play To increase free play To increase free play To decrease free play Adjustment nut Front wheel drum type Rear wheel drum type 8 Inspection and maintenance before riding 15 SYM DISK BRAKE INSPECTION Applicable for model equipped with disc brake Leak damaged looseness of brake line Visual check brake lines for leakage or damage check brake lines connections for looseness using a wrench or similar tool and check whether steering handle vibration in riding or any parts interference may have damage the brake lines If so bring your scooter to your SANYANG dealer for repairing or service Hose connection A CAUTION Please ride your scooter on a dry road surface slowly and operate front and rear brakes in order to find out if there is any malfunction so as to ensure the scooter is at its optimum condition and safe to ride Checking front brake lining Check the brake from behind the brake caliper The brake pad must be replaced with new lining when the brake pad wear limit reaches the brake disk Brake caliper Checking oil quantity in brake oil reservoir Park the scooter on a level ground and check if fluid level is under the LOWER mark Recommended Brake Fluid WELL RUN BRAKE OIL D
9. 5000KM 5 Months Ride Belt roler CF CE ToO RT Fuel tank switch and lines J 1 EE Throttle valve operation and cable Jo 1 Engine bolts and nuts ET EE o e Cylinder head cylinder and piston f Exhaust system cleaning carbon J FT Cam Chain ignition time J 1 EE Valve clearance TE CE o o Shock absorbers ET CE o o Front rear suspension oi EE Main side stands o o ooo o owe e e Crankcase Blow by system PCV _ o o EE Clutch weight Tt e o Brake mechanism brake pad f l fot foo o Sooo oo oo Bolts nutsforeachcomponents Tt O T T LL yx The above maintenance schedule is established by taking the monthly 1 000 kilometers as a reference which ever comes first gt Have your scooter checked and adjusted periodically by your SYM Authorized Dealer or Franchised Dealer to maintain the scooter at the optimum condition Code Inspection cleaning and adjustment R Replacement C Cleaning replaced if necessary L Lubrication Remark 1 Clean or replace the air cleaner element more often when the scooter is operated on dusty roads or in the Heavily polluted environment 2 Maintenance should be performed more often if the scooter is frequently operated in high speed and after the scooter has accumulated a higher mileage Notes in the remarks are used to indicate the applicable models 94m 14 Periodical maintenance schedule Se Model HU10 SERIES HU10 SERIES DRUMTYP
10. E DISK TYPE ength 1 720 mm With 720 mm Height 1 020 mm Wheel base 1 220 mm Net Weight 87 5 kg maximum load 245Kg 540 1 Ib ype 4 stroke single cylinder engine uel UNLEADED OCTANE 90 OR HIGHER Cooling type Air cooled Displacement 101 cc Compression ratio 10 5 1 Max HP 5 7 kw 8 000 rpm Max torque 7 5 Nm 6 500 rpm tarting methods Electrical amp foot type ront shock absorber TELESCOPE Rear shock absorber UNIT SWING Clutch Centrifugal type ransmission CVT Front rim Rear rim MT 2 15x10 MT 2 15x10 ront tire 90 90 10 50J Rear tire 90 90 10 50J Wheel Steel Front STD 1 75 kg cm Rear STD 2 0 kg cm for 1 person 2 25 kg cm for 2 person ront brake Drum type 110 mm Disk type 160 mm Rear brake Drum type 95 mm Drum type 110 mm Front light bulb high low 12V 30W 30W x1 rake light bulb tail light 12V 5W 18W urn signal light bulb 12V 10W Speedometer light bulb 12V 3 4W x2 ngine oil capacity 0 8 L 0 7 L for change 0 75 L 0 6 L for change ransmission oil capacity 100 cc 90 cc for change 110 cc 100 cc for change uel tank capacity 4 8L use Spark plug C6HSA NGk attery capacity 12V 4Ah closed type maintenance free battery Air cleaner Sponge type uel tank cap Switch control auto open type ront light General type single Rear grab frame Can not load cargo SYMEN 2008 09 Tire pressure 15 Specification 25
11. OT 3 Lower limit Replenishment of front wheel brake fluid 1 Loosen the screws and remove the master cylinder cover 2 Wipe clean foreign materials dirt around the reservoir being careful not to let foreign materials fall into the reservoir 3 Remove the diaphragm plate and the diaphragm 4 Add brake fluid to upper level 5 Install the diaphragm plate and the diaphragm and install the master cylinder cover 6 Please note the diaphragm direction and do not let Screw foreign materials fall into the reservoir And tighten the master cylinder cover securely Master cylinder cover Diaphragm A caution Upper e To prevent chemical reaction please do not use brake fluids other than those recommended e Do not fill above the upper limit when adding brake fluid and avoid dropping on painting or plastic components to prevent damage 16 8 Inspection and maintenance before riding SYM THROTTLE VALVE HANDLE CLEARANCE ADJUSTMENT e Correct clearance allows throttle vale handle to rotate 2 6mm e Loosen the lock nut first then turn the adjust nut to adjust Tighten the lock nut securely when finished Check Items 1 Check throttle valve cable to see if it can be moved smoothly from a closed position to a wide open position Rotate steering handle from side to side to check if the throttle valve cable is interfered Check to see if the throttle valve cable is obstructed by other
12. ar wheel before riding off 3 Rotate the throttle valve handle slowly and then the scooter will begin to move A CAUTION e Rapidly rotate the throttle valve handle may cause the scooter moving forward suddenly and it is very dangerous e Make sure the side parking stand is spring back completely before riding off DO NOT USE THE BRAKE SUDDENLY AND MAKE A SHARP TURN e Rapid braking and sharp turning will cause slip and fall e Rapid braking or sharp turning will cause slipping lateral slipping or fall especially in rainy days when the road is wet and slippery RIDE WITH EXTREME CAUTION DURING RAINY DAYS e The brake distance in rain day or on wet road will longer than that on a dry road Therefore slow down and prepare to apply the brake earlier e The throttle valve handle should be released and the brakes should be properly applied as it is needed while reducing the speed when going down a slope 10 C D I electricl ignition system Maintenance soomi soomi 2 000mi 4 000mi 8 000mi Mileage Maintenance 300KM Every Every Every Every kilometer 1 000KM 3 000KM 6 000KM 112 000KM Remarks Maintenance NEW 1 Month 3 Months 6 Months cco fT R H e Oil filter Screen J C MMM Replacement for every 3000KM ee o o a s oo S oe S R Oooo o Too e e a E E S Check Transmission for leakage 1 o o Check crankcase for leakage 1 CE CE CT Transmission Oil R Replacement for every
13. ar wheel brakes simultaneously when braking e Avoid brake continuously for a long period of time because that may overheat the brakes and reduce its braking efficiency For Rear Wheel For Front Wheel e Slow down and brake early when riding in rainy days on slippery roads Never apply the brakes suddenly to prevent skidding and falling e Using only the front brake or the rear brake increases the risk of falling because the scooter is tend to pulled to one side Engine Brake Return the throttle valve handle back to its Original position and apply engine brake It is necessary to apply both brake and engine brake intermittently when riding on a long or stiff slope 10 7 Use of Each Component SYM IMPORTANT POINTS AND CAUTIONS FOR STARTING ENGINE A CAUTION Please check the engine oil and fuel volume are adequate or not before starting engine To start engine the main parking stand must be firmly on the ground and the brake is applied on the rear wheel to prevent the scooter from moving forward suddenly 1 Turn ignition switch key to the Y position Apply hand foot rear wheel brake 2 Do not accelerate press starter button when the brake is applied A CAUTION If engine can not be started after starter motor running for 3 5 seconds turn the throttle valve handle 1 8 1 4 turns and then press starter button again for an ease start In order to avoid damaging the starter motor please do not press the starter bu
14. cator Fuel Gauge e Speedometer Indicates riding speed e Odometer Indicates total accumulated distance traveled e High Beam Indicator If installed This indicator comes on with high beam headlight is turned on e Turn Signal Indicator The left or right Indicator will be flashing according to the operated directions of turn signal light switch when it is turned on e Fuel Gauge The pointer in this gauge shows how much fuel remains in the tank The pointer stays in E position when key switch is turned to 28 e Engine Oil Change Indicator This indicator shows when to change engine oil by colors Usually the indicator will be in green But it will be in red color when the scooter has been ride approximately 1 000 km Then it means you should add or change the engine oil After replacing the engine oil please insert the key into the relief hole as shown on the i V right The indicator will then turn from red to 2 green _ Oil Change Indicator gt 5 Driving SYM OPERATION OF IGNITION SWITCH Magnetite key Ignition switch keyhole keyhole IGNITION SWITCH IGNITION SWITCH KEY MAGNETITE KEY e Insert your magnetite key into the magnetite keyhole and turn it to right ignition keyhole block board can be to open e When close ignition keyhole You just push the Ignition keyhole block board push rod and ignition keyhole can be to close IGNITION SWITCH ON
15. crack or loosen A CAUTION Use only specified specification bulbs do not use bulbs with different specifications to avoid damaging electrical system burning out bulbs and discharging the battery Do not modify or add other electrical components to prevent over load or short circuit which may result in a fire and burn down the scooter in serious cases CHECKING THE TURN SIGNAL LIGHTS AND HORN e Turn the ignition switch key to Y position Turn on the turn signal light switch and make sure that the front amp rear and left amp right signal lights flashes and also check if the warning buzzer sounds e Check turn signal light covers if they are dirty crack or loosen e Press horn button to check if it works A CAUTION Specified specification bulbs should be used for turn signal lights Otherwise the normal operation of turn signal lights will be affected Turn on the turn signal light before turning or switching lane to warn rider of vehicles behind Turn off the turn signal light immediately by pressing its button down after using Otherwise the flashing of twin signal lights may confuse the riders of vehicles behind CHECKING FOR FUEL LEAKAGE e Check fuel tank fuel cup fuel hoses carburetor for leakage CHECING THE LUBRICATION OF BODY S VARIOUS MECHANISMS e Check the body s pivot points if they have enough lubrication For example the pivot points on the main stand the side stand and the b
16. e SUGGESTION To maximize the scooter s performance and prolong its service life The first month or first 1000km is the wear in period for the engine and components Avoid rapid acceleration and keep the speed below 60km hr 6 USE GENUINE SPARE PARTS In order to maintain the scooter s best performance each part s quality material and machined precision must conform with the design requirements SYM Genuine Spare Parts were made from the same high quality materials used for the original scooter No parts would be sold to the market until they could meet the designed specifications through sophisticated engineering and stringent quality control Therefore it is necessary to purchase SYM Genuine VR Spare Parts from SYM Authorized Dealers or i V Franchised Dealers when replacing spare parts SK g If you buy cheap or fake substitute parts from the market SS no guarantee can be provided either for the quality or durability Also it may result in unexpected troubles and lower the scooter s performance Always use SYM Genuine Spare Parts to keep your scooters pure blood and to ensure its long service life 5 Driving 5 SYM The following is SYM 4 stroke air cooling 50 c c 100 c c scooter s basic operation and they could vary from different individual models Please consult the end of this manual Turn Signal Indicator High Beam Indicator Oil Change Indi
17. e scooter from being stolen A CAUTION Park your scooter at a safe place where it will not interfere with traffic 12 7 Use of Each Component SYM ROUTINE INSPECTION Check Items Check Key Points Engine Oil Is there enough engine oil Is it enough Is it Octane 90 or above Drum type brake lever free play 10 20mm Brake Drum type brake lever free play 10 20mm Standard 1 75kg cm Tires Rear Is tire pressure normal Standard 2 0 kg cm for 1 person 2 25 kg cm for 2 persons rearview mirror Do lights come on Can it be seen clearly from behind A CAUTION If any problem founded during routine inspection correct the problem before using the scooter again have your scooter checked and repaired by the SYM dealer or authorized service personnel if necessary FUEL INSPECTION e Turn ignition switch key to position and check fuel gauge s needle range to make sure there is enough amount of fuel in the fuel tank e This scooter s engine is designed for using the unleaded fuel of octane 90 or above e Firmly secure the main stand on the ground shut off the engine and keep flames away from the scooter when refueling e Do not fill above fuel upper limit level when refueling e Make sure the fuel tank cap had been tighten properly Ir 8 Inspection and maintenance before riding 13 D SYM ENGINE OIL INSPECTION AND CHANGE INSPECTION 1 Use the main parking stand to support
18. eceives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in and individual problems between you your dealer or Sanyang Industry Co Ltd To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to hitp www safercar gov or write to Administrator NHTSA 400 Seventh Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov SYM 120010 sb a ra an a beste r 1 2 Control Eoc ON usus sss 3 3 Belore FRIGING nis d antrelbssli al ta sonda a anta aa r ass 4 A SAO ICING a tte arasdesteniaedece 4 Or PRICING a acces A A A A a a a ere 5 6 Use Genuine Snae PAS asa a a a sasa a 5 72 SOF Each COMPONENT resse a a a edie k k j 6 Gauges srilanka r rk 6 Operation of lgnition SWHGCH alaska sss d kkall sland slaka aa e EE R a 7 Emgine C OntUrol SW las aa aerate ease ales 8 JSC GHBUIONS pirisee orr a 8 SB uO E a a ee 9 PUGI Tank Cap vra 9 Salei Helma Hoki a a Wie cancanniautvedtnestcartantiee i k 10 Silor BOR i ra i a a a A a a 10 Bi AKG 2 a a a 10 Important Points and Cautions for Starting Engine aaaaaanaaaaaanasasaasasasnasanaananannananannananana 11 TAS Besa O RIGS a a a a 11 The Gontrolot Throttle Valve Handle ssonaudoabdobunusk sska O
19. ified by the manufacturer 3 SAFETY INFORMATION e Always wear your helmet dot approved correctly fastened Do not carry loose items and always wear suitable protective clothes and protective eyewear e Good psychophysical conditions are very important for safe operation e Do not operate under the influence of drugs and or alcohol e Do not operate in state of physical fatigue or drowsiness e Slow down on slippery surfaces unfamiliar terrain and when visibility is reduced e Be alert when operating this vehicle e Do not exceed weight capacity e The safety stability and handling of this motorcycle may be adversely affected by the addition of accessories or luggage e Do not install accessory or replacement parts not approved by sym e Failure to follow these warnings could lead to an accident serious injuries or death e Use unleaded fuel octane rating R M 2 method of between 87892 e Read owners manual carefully before operating this scooter e Obey posted speed limit and other traffic signs and signals SYM 4 SAFETY DEFECT REPORT SANYANG INDUSTRY CO Ltd NO 3 chung Hua Road Hukou Shiang Hsin Chu County 303 Taiwan R O C Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Sanyang Industry Co Ltd If NHTSA r
20. mality is found A CAUTION e This is a closed type battery Never remove the caps In order to prevent electric leakage and self discharge when the battery sits idle for long periods Remove battery from scooter store it in a well ventilated and dimly lighted place after the battery has been fully charged Disconnect battery s negative cable if the battery is still kept on the scooter If the battery needs to be replaced replace with a same closed type battery Maintenance Free 18 8 Inspection and maintenance before riding SYM CHECKING AND CHANGING FUSES Turn off ignition switch and check fuses if they are intact Replace the blown fuse with a new one having the same specified amperage rating 7A Using a fuse of more than 7 amperes a brass or iron ire to replace a blown fuse is strictly prohibited to avoid damaging the electrical system and the circuit e Remove the storage box and you ll find the fuse box near light e Open the fuse box cover and pull out the fuse Check it for damage or broken e Fuses must be firmly secured with wire connectors when replacing Loose connections will result in overhead and damage e Use only parts having the specified specification to replace electrical components such as light bulbs Using parts not having the specified specifications for replacement may cause the fuse to blow and over discharge the battery e Avoid spraying water directly on or around fuse box when washing the sco
21. n Signal Lights and Horn anaaaaaaaaaaaaaaaanaaaaaaaaanaaaaaaaaaaaaaaaaaaaan 20 Checking for Fuel kegkage srren a a T E 20 Checking the Lubrication of Body s Various Mechanisms aaiaaavavaiaaaaaaaaaaaaaaaaaaaanaa 20 Checking the Air Cleaner peera aa E E 21 9 When there is an Abnormal Condition or a Trouble aiaaaaaaaaaaaaasaaaas saaaanaaaaaaaanaaan 22 Diagnosis when Engine does not Start aaaiaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaauuaaaaaaaauaaaaaaaaanna 22 10O DIJE leciicallgnmtion Systemi solr E a 23 11 Suggestions ON Engine Fuel aaaaiaaaaaaaaaaananaaaananaaaananaaaaaanaaananaaaananaaaaaanaaaaaanaaanana 23 12 krans mission satsa a a a 23 13 Cdultlons Tor RIGING SCOOIE ronen ea eE a e E ae aa 23 14 Periodical Maintenance Schedule naaaaaaaaaaaaaaaaaaaaaaaaaaaaaaauaaaaaaaaauaaaaaanaaunaaaaaaaaanl 24 Me eS CIN AON EMRS r Sach atuaees 25 2 S D SYM HU05 HU10 SERIES Oil level Mf Fuel tank Front turn light Fuel tank cap Fuses amp C D I amp Battery Helmet hook Storage Box Front light Seat lock Air cleaner Turn signal light Seat open 7 z i O O Horn switch OE ROS um CEN K N Starter switch R Ignition switch light Tail light Muffler Engine number 2 Control location SYM This manual describes the correct usage of this scooter including safety riding simple inspection methods a
22. nd so on For a more comfortable and safety riding please read this manual carefully For your benefit please ask your SANYANG dealer the operating manual and carefully read the following e Correct use of the scooter e Pre delivery inspection and maintenance Thank you very much for your patronage In order to maximize your scooter s performance a periodical inspection and maintenance should be completely carried out We recommend that after riding your new scooter for the first 300 kilometers you should take your scooter to the original dealer for an initial inspection and to have your scooter inspected periodically every 1 000 kilometers thereafter e Incase the scooter s specifications and construction are modified and different from the photos and diagrams on the owner s manual catalogues the specifications and construction of the actual scooter shall prevail 4 SAFE RIDING It is very important to be relax and clothe properly when riding observe traffic regulations do not rush always ride carefully and relaxed Usually most people would ride their newly bought scooter very carefully but after they became familiar with their scooters they tended to become reckless which may result in an accident To remind you e Please wear a safety helmet and properly tighten the chin belt when riding a scooter Clothes with open or loose cuffs may be blown by wind and cause the cuffs to get caught on the steering
23. of Each Component 11 SYM THE CONTROL OF THROTTLE VALVE HANDLE Acceleration To increase speed When riding on an inclined road turn the throttle Deceleration S Acceleration valve handle slowly to allow the engine to output kx 2 its power l a i a p Deceleration To decrease speed A Wy PARKING METHOD e When approaching the parking lot 1 Turn on the turn signal light early and pay attention to the vehicles in front from rear left and right then take the inner lane and approach slowly 2 Return the throttle valve handle back to its original position and apply brakes in advance Brake light comes on when braking to warn riders of vehicles behind e When stop completely 3 Press the turn signal switch back to its original position and turn the ignition switch key to 2 position to shut off the engine 4 Get off the scooter from left side after the engine has been stopped and select a parking place where the scooter will not interfere with traffic and the ground is level then put down scooter s main parking stand 5 Hold the steering handle with your left hand and hold down the front end of seat or hold the parking handle on the lower left side of seat with your right hand 6 Press the main parking stand with your right foot put down the main parking stand firmly on the ground To remind you Lock the steering handle and remove the key after parking to prevent th
24. oter e Take your scooter to your dealer for an inspection if a fuse is blown by unknown causes REMOVE INSTALLATION Press in from above CHECKING THE SPARK PLUG e Remove the cap of spark plug cable remove the spark plug using the spark plug wrench in the tool kit 0 6 0 7 mm e Check the electrode if it is dirty or fouled by carbon deposits e Remove the carbon deposits on the electrode with steel wire and clean the spark plug with gasoline then wipe dry with a rag e Check the electrode and adjust its gap to 0 6 0 7 mm Check it with a feeler gauge e Hand tight the spark plug as far as it can go and then tighten it another 1 2 3 4 turns with a wrench A WARNING The engine is very hot after running Pay attention not to get burned Use only spark plugs suitable for the engine specifications of this scooter recommended by the manufacturer Refer to specifications CHECKING THE FRONT AND REAR LIGHTS e Start engine and turn on the head lamp switch Check if head lamp and rear lamp come on e Check the brightness and direction of front light by wall to see if it is correct e Check the head lamp cover if it is dirty crack or loosen 8 Inspection and maintenance before riding 19 SYM CHECKING THE BRAKE LIGHT e Turn the ignition switch key to Y position hold the hand braking levers for front and rear wheels e Check if the brake lights come on e Check the brake light cover if it is dirty
25. p can be locked 7 Use of Each Component 9 A CAUTION Main stand should be put down on the ground engine should be shut off and flames should be strictly prohibited to ensure safety when refueling Do not fill above fuel upper limit when refueling Otherwise fuel will flow out through a hole on the cap that may damage the body s painting in serious cases it may cause a fire to burn down the scooter Make sure the cap has been tighten properly This model has a reserve tank device The fuel indicator will not move before the fuel in the reserve tank running out After the fuel in the reserve tank running out it is normal that the indicator drops down a little faster SAFETY HELMET HOOK Open the seat and hook the safety helmet chin belt onto the hook and then lock the seat Safety helmet hook A CAUTION y e Do not hang the safety helmet onto this hook N A when riding to avoid damaging scooter and OP loosing safety helmet s function Uy STORAGE BOX Ja a e This box is located under the seat es e Maximum load capacity 10kg V Do not store valuables in the box Make sure that the seat has been locked Q completely after it was pressed down e Take out valuables before washing to avoid wetting these objects Do not place thermal sensitive objects in the box Storage box because of engine s heat and high temperature e Avoid unnecessary sudden braking e Use front and re
26. rake lever etc 20 8 Inspection and maintenance before riding D SYM CHECKING THE AIR CLEANER DISASSEMBLE PRCEDURE 1 Remove mounting screws from air cleaner cover 2 Remove the air cleaner cover then remove filter element 3 Take the element out and clean it Refer to maintenance schedule ASSEMBLE PRCEDURE e Assemble the air cleaner in reverse order of disassemble A CAUTION Dust deposit is one of the major causes of reducing output horsepower and increasing fuel consumption Change the air cleaner element more frequently to prolong the engine s service life if the scooter is ride on dusty roads very often If air cleaner is installed improperly dust will be absorbed into cylinders which may cause a premature wear and reducing output power and engine life Be careful not to soak the air cleaner when washing the scooter Otherwise it will cause engine hard to start 3 Drench engine oil 4 Squeeze 8 Inspection and maintenance before riding SYM DIAGNOSIS WHEN ENGINE DOES NOT START aC 1 Has the ignition switch key been turned to 2 Anti thief switch stir to OFF or m position position For Rear Wheel For Front Wheel df i 4 Is the rear or front wheel brakes applied when pressing starting button Turn signal Switch Horn Switch 5 Do you rotate the throttle valve handle while 6 Turn the ignition switch key and press ho
27. rn pressing starting the button button down if the horn does not sound the fuse may have been blown Have your scooter checked by SYM authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started he 99 9 When there is an abnormal condition or a trouble SYM The charge and discharge principle of a condenser is adopted for the C D I system to supply electrical energy created by generator s coil to the ignition coil in accordance with specified ignition timing so that the spark plug may generate sparks as required 11 SUGGESTIONS ON ENGINE FUEL This scooter is designed to use UNLEADED gasoline of Octane No 90 or higher e f the scooter is operated in high attitude where the atmosphere pressure is lower it is suggested that the air fuel ratio should be readjusted to maximize the engine performance 12 TRANSMISSION OIL e Recommended Oil Genuine SYM HYPOID GEAR OIL SAE 85W 140 13 CAUTIONS FOR RIDING SCOOTER 1 Raise the scooter with the main stand and sit on the seat Push the scooter forwarding to raise the main parking stand A CAUTION Never rotate the throttle valve handle at will to increase the engine RPM before riding off 2 Get on the scooter from the left side and sit on the seat properly keep your feet firmly on the ground to prevent the scooter from falling A CAUTION Apply brake on the re
28. saka s a a EE EENE REEE 12 Parking Meihod somisko anne Mon comatae e ca Bonda al a a 12 8 Inspection and Maintenance before Riding aainaaaaaaaaanaa naaa naaaanaaaanaaaanaaaanaaaanaa 13 RouE INSOCCUON ssc cers ces aches tate l ees ean esd oak a Raia esate 13 US NIS PSCC skua aa aa faa a l n u 13 Engine Oil Inspection and Change auaaanaaaaaaaaanasasaasanaanananuananannananunnanannananannananannnanannanana 14 Transmission Oil Inspection and Change aaaaaanaaaaaaaasa nasasasnasannananannananaananannananannanannananan 14 Inspection and Adjustment of Brake Free Play aaaanaaanaanasa aanasannananaananannananannanananananannana 15 Disc Brake Inspection Depending ON Models aaannainaaaaaaa na aasannannannanaanannannanaanannannanaanana 16 Throttle Valve Handle Clearance Adjustment aaaaaanaaa aasasasnasannanannanannananannanananananannana 17 TIRE NSIS CONN cnc ie ete iw E nk ie eo eae taal ce cata cman 17 Steering Handle Front Shock Absorbers Inspection aaanaaaaaaaaasasasnasasaanasannananannanannananannana 18 Inspection and Maintenance of Battery aaaaaanaanaaa aasasasnasannananannananuananannananannanannananannana 18 Checking and Changing FUSES c cicticisdedeieinacradliatancancatexacbia A E EEE E R 19 Checkingthe Spark FIUO keiserne ar TR T a 19 Checking ihe Front and Rear Mon S arasina e a a al 19 1 Contents 1 D SYM Checking he Brake Honti E a 20 Checking the Tur
29. t or right Then the turn signal lights will flash To release simply return the turn signal light button to the original position Right side turn signal light flashing means you intend to make a right turn Left side turn signal light flashing means you intend to make a left turn e Seat Open Switch option Turn ignition switch to position and press this button down Then the seat can be open e Horn Switch Press this button when ignition switch is in the position the horn will sound A CAUTION Do not press this button when you are in the area where there s no honking e Unlock 1 Insert the ignition switch key into lock located under seat left front and turn to right to unlock 2 Press the seat open switch SEAT OPEN e Lock Press the seat down and it will be locked automatically After the seat has been locked check to make sure it has been locked properly by lightly lifting the seat A CAUTION e Be sure to remove the key after the seat has been locked e Do not put the key inside the storage box after unlocking to avoid the key being locked inside the storage box when the seat is pressed down automatically FUEL TANK CAP 1 Insert ignition switch key into the ignition switch and turn the key to the left then the cap can be removed 2 Do not fill above the fuel upper limit when refueling 3 Turn the fuel tank cap right and simply push the fuel tank cap Fuel tank ca
30. the scooter on a level ground remove the dipstick after engine stopped for 3 5 minutes Wipe oil off the dipstick and then insert it into the guide tube again Do not rotate it 2 Remove the dipstick and check whether oil level is in between the upper and lower marks e Add oil to upper limit if oil is under the lower limit Check cylinder crankcase etc for leakage OIL CHANGE e Change engine oil after the first 300km and change the engine oil every 3 000km thereafter Cleaning oil filter s every 6 000km e In order to maintain the engine s maximum performance check whether the engine oil is enough every 500km Add oil to upper limit if the engine oil has been found to be inadequate e Engine Oil Use API SH SAE 10w 30 grade or better engine oil Otherwise damage will not be covered by warranty Recommended Oil SYM Genuine EXTRA 4X OIL Oil Capacity MIO50 0 8 Liter 0 7 liters for routine change MlO100 0 75 Liter 0 6 liters for routine change lt 4 Upper limit ower limit Oil Filter cap __fy INSPECTION e Use the main stand to support the scooter on a level ground after the engine stops wait for 3 5 minutes Remove the transmission oil infusion bolt put a measuring glass under the drain bolt and remove the drain bolt Let the oil flows into measuring glass and check for decreased or not at disassembly 110 c c at change 90 100 c c OIL REPLACEMENT e Stop
31. tton continuously over 15 seconds If engine still can not be started after pressing starter button over 15 seconds stop and wait for 10 seconds before start it again It is harder to get the engine started after the scooter has been left idle for a long time or after refueling only after the fuel has been depleted Then it is necessary to press starting lever or starter button several times and keep the throttle valve handle at the close position to start the engine e It may need several minutes to warm up engine if it is a cold start Exhaust contains harmful gases CO therefore please start the engine at a well ventilated place When starting engine with starting lever e After step 1 is completed press the starting lever forcefully by foot with the throttle valve handle at the close position e If engine is difficult to start with the starting lever when the engine is cold rotating the throttle valve e 1 8 1 4 turns will make the start easier e Put the starting lever back to its original position after the engine has been started A CAUTION e Firmly support the scooter with the main parking stand before starting the engine with the starting lever e Start engine with the starting lever occasionally to prevent it from loosing its function because of unused for a long time THE BEST WAY TO RIDE OFF e Turn on the turn signal light before moving and make sure no vehicle is coming from behind Then ride off 7 Use
32. your body s gravity in the center of the seat if your body s gravity is on the rear part of seat the front wheel load will be reduced and this will cause the steering handle shaking Itis dangerous to ride a scooter with an unstable handle e It will be much easier to make a turn if rider inclines his body inward when turning On the other hand the rider will feel unstable if his body and the scooter do not incline e The scooter is hard to control on a bumpy unleveled unpaved road try to know the road conditions in advance slow down and use your shoulder s force to control the handle e Suggestion Do not load objects on the front pedals unnecessarily to avoid affecting the riding safety and the operation of steering handle A CAUTION The rider s feeling on the handle is slightly different with a load or without a load Overload may cause the handle to swing and affects the riding safety Therefore do not overload your scooter e Overloading the scooter will cause the scooter to become unstable and hard to maneuver it may cause serious damage to the tires and rims as well as it may change the center of gravity which could result in an accident that could cause injury or death Do not exceed the maximum authorized load A CAUTION Do not place flammable materials such as rags between the body side cover and engine to avoid components damaging by fire Do not load objects on areas not specified for loading to avoid damag
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