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1. Yellow Green 5 Gray 5 Pink Brown Shield Power P supply 5 TE reserved d Usp e This jumper should only be connected if a further module follows Installation remote bus Outgoing installation Incoming installation remote bus remote bus o OD gt GI UI gt I ils e DOS zO o ID x 0 m O CT E Shiea Ti I Shield FI all Red EI 20 3 Blue OIF TO rast U Ol S S a D S Sex This jumper should only be connected if a further module follows 6000A810 Figure 8 10 MINI COMBICON pin assignment 8 18 PH NIX 6000AC02 CONTACT Mounting strain reli ef Placing the connec tor hoods 6000AC02 A onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter Push the flexible ring 6 into the strain relief 5 Figure 8 9 B Push the strain relief 5 into the threaded joint 4 Figure 8 9 A Pull the cable back so that the outer cable sheath is still visible from the inside of the connector hood Fasten the cap 7 onto the threaded joint 4 by turning the cap with a wrench 17 mm 0 669 in Figure 8 9 Table 8 1 Color assignment of the MINI COMBICON connector Danger of damaging the module electronics Do not mix up the terminals as this may damage the elect
2. Ripple Upp 2 4 V within the permissible voltage range Permissible voltage range 20 V DC to 30 V DG ripple included 6000AC02 PH NIX 5 21 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Remote bus 9 pos D SUB connector I O connection Rows 1 to 3 pluggable COMBICON connectors Row 4 bus bar with screw clamp or spring clamp terminals Cable lengths Max 400 m 1315 360 ft between two devices Error evaluation Diagnostic and status indicators Electrical isolation Module specific Ordering Data Analog input module with eight inputs IBS RT 24 Al 8 T 27 23194 Analog input output module with four inputs IBS RT 24 AIO 4 2 T 27 53 009 and two outputs Digital input output module with 16 inputs and IBS RT 24 DIO 16 16 T 27 53 60 1 16 outputs Digital input output module with 16 inputs and IBS RT 24 DIO 16 8 2A T 27 23178 2 outputs Digital input output module with eight inputs IBS RT 24 DIO 8 8R T 27 53 61 4 and eight relay outputs Digital output module with 32 outputs IBS RT 24 DO 32 T 2752754 Digital input module with 16 inputs for IBS RT 120 DI 26 T 2750455 120 V AC Digital output module with 16 outputs IBS RT 24 DO 16 T 2753643 Digital output module with 16 outputs for IBS RT 120 230 DO16 T 27 50 46 8 24 V AC to 230 V AC Digital input module with 16 inputs for IBS RT 230 DI 16 T 27 50 47 1 230 V AC 5 22 PH NIX 6000AC02 CONTACT
3. 6000A404 Labeling field Figure 4 4 The labeling field integrated in the module housing offers enough space to assign the signal name to the terminal points Pull the labeling field out of the housing Figure 4 4 A label the corres ponding field and re insert the labeling field Figure 4 4 B PH NIX 6000AC02 CONTACT 4 8 Diagnostics Status 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS ST Modules Smart Terminals 4 3 Diagnostic and Status Indicators For quick local error diagnostics the modules have diagnostic and status indicators The diagnostic indicators red green indicate the type and location of the error The module is functioning correctly if all of the green LEDs are on The status indicators yellow indicate the status of the corresponding input or output The LEDs listed below are typical for INTERBUS modules but not all of the LEDs are on every module Depending on the module type additional in dicators can also indicate the status of the module For additional information about a certain module please refer to the corre sponding data sheet H nterBus IBS ST 24 BK T IB ST 24 DI 16 4 Module Ident 190 5109B004 Bus Terminal 24 V DC Module Ident 08 Figure 4 5 Typical diagnostic and status indicators PHCENIX WS CONTACT IBS SYS PRO INST UME 4 3 1 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS LEDs on
4. Pull the metal strap on the bottom side of the RT module downwards using an appropriate tool eg needle nose pliers A Swivel the bottom side of the module towards the mounting surface B Push the metal strap upwards until it snaps into place with a click C Now the module is placed correctly on the mounting rail After installation check the connection to the protective conductor for low resistance continuity A stopper that is integrated in the backplane of the module prevents the module from sliding sideways To remove the module from the mounting rail do the following see Figure 5 12 right Pull the metal strap on the bottom side of the module downwards A Swing the bottom side of the module away from the mounting surface B Lift the module off the mounting rail PHCENIX SH CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Grounding 5 18 i gt A Direct Mounting Please refer to RT Module Dimensions on page 5 13 for housing dimen sions and drill hole distances The mounting surface must be flat to avoid strain on the modules Ground the mounting surface correctly The RT modules can be mounted directly on the mounting surface using two fixing screws e g M4 x 25 mm 0 984 in with two washers max 8 mm 0 315 in The mounting screws ensure a secure ground connec tion of the module to the conductive mounting surface e g ma
5. Housing material PA6 6 VO self extinguishing VO Environmental compatibility Module specific Vibration test Module specific Shock test Module specific Supply voltage of the local bus 9V DC Current consumption Module specific Nominal value Us 24 V DC special variants are possible Ripple Upp 3 6 V within the permissible voltage range Permissible voltage range 18 5 V DC to 30 5 V DC ripple included special variants are possible 6000AC02 PH NIX 4 25 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Remote bus Copper 9 pos D SUB connector IBS ST ZF 24 BKM T 8 pos MINI COMBICON Fiber optic F SMA connector I O connection COMBICON screw clamp terminals 2 5 mm2 14 AWG wire or COMBICON spring clamp ter minals 1 5 mm 16 AWG wire INTERBUS interface ST cable Cable lengths Max 400 m between ST bus terminal modules and other remote bus devices ST local bus mo dules must be directly mounted side by side Error evaluation Diagnostic and status indicators Electrical isolation Module specific Ordering Data Accessories Fuses 3 15 A fast blow IBS TR5 3 15AF 4 A fast blow IBS TR5 4 AF 0 2 A slow blow IBS TR5 0 2T 0 4 A slow blow IBS TR5 0 4AT 1 A slow blow IBS TR5 1AT 1 6 slow blow IBS TR5 1 6AT 2 A slow blow IBS TR5 2AT 5 A slow blow IBS TR5 5AT 6 3
6. Shield ET als Red Oiz Si Blue afit This jumper should only U is only L z o be connected if a further required I P module follows for modules with outputs Ol Break off 60 mm When connecting the installation remote bus cable to motor starters the green yellow ground connector is not connected Cut off this wire Only place the shielding of the cable on this terminal 6000A913 Figure A 13 5 pos MINI COMBICON with installation remote bus 6000AC02 PH NIX A 25 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A For exact instruction see page 7 10 and 8 15 For exact instruction see page 7 10 and 8 15 A 26 PHGNIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A 14 Cable Type MC10 D9 Outgoing remote bus Incoming remote bus DI This jumper should only O Vee led moes S K Srewstan rater O gt Salm DC bo Yellow 1 00 K bo GI Green 6 DO st D H Gray wl DI 9 pos D SUB OT J fi Pink 7 DI female zs OUT Brown connector S E Shield Strain relief Strain relief Solder side 30 mm 1 187 15 mm 0 591 mnm 1 gt E 2 5 mm 0 197 Figure A 14 10 pos MINI COMBICON 9 pos D SUB For exact instruction see page 6 10 For exact inst
7. 24 V supply 6000A102 Figure 1 3 Maximum cable lengths in the installation remote bus current consumption of the devices and the connected sensors see IN TERBUS Devices for Dimensioning the Bus Structure auf Seite 3 11 The total current consumption of these components must not exceed 4 5 A The current consumption of the actuators is not added to the calculation as the actuators are supplied with a separate I O voltage A The number of I O devices in the installation remote bus is limited by the 1 12 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics Overview of the Dimensioning of Subsections Table 1 2 INTERBUS subsections for copper cable Between controller board and first Between BK module and first remote bus device installation remote bus device 400 m 1312 336 ft 50 m 164 042 ft Between two remote bus devices Between two installation re ST devices must be directly 400 m 1312 336 ft mote bus devices mounted side by side 50 m 164 042 ft Between controller board and last Between BK module and last remote bus device I O device 12 8 km 7 954 mi 50 m 164 042 ft 254 8 4 if IBS ST 24 BKM T modu Limited by the total current les are used consumption of the sensors Limited by the total current consumption of the ST devices 9 pos D SUB SAB connector hood ST cable local bus screw clamp terminal blocks MINI COMBICON 600
8. INTERBUS devices have two different types of shift registers identification registers and data registers This leads to two different cycle types in the system Identification cycle The identification cycle is run to start up the system and localize errors The ID cycle controller board needs this cycle to identify the devices in the INTERBUS system Each device places its ID code in the ring The ID register is not part of the register length calculation The register length by means of which an INTERBUS device is connected to the data ring only depends on the length of its data register Data cycle The second cycle type is the data cycle This cycle is always run when data is transmitted At the start of the cycle the controller board generates the loop back word The controller board clocks and pushes the first bit of the loop back word from the controller board to the first device The first device pushes its last bit less significant to the next device This device pushes its less signifi cant bit to the next device etc This simultaneous sending and receiving of data is called full duplex operation The controller board keeps clocking until the loop back word has returned 6000AC02 PH NIX 1 15 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME CR check After the transmission of the user data an end ID is transmitted for data se curity the CRC sequence Each device checks the CRC before
9. very quick acting SI 5x20 6 3 AFF DIN 41662 2726104 Zack Quick marker strips to label the termi ZB 6 see Phoenix Contact catalog nals DIN EN 50022 mounting rail 2 meters NS 35 7 5 perforated 08 01 733 NS 35 7 5 unperforated 08 01 68 1 Screwdriver according to DIN 5264 blade SZF 1 0 6 x 3 5 1204 51 7 width 3 5 mm 0 138 in 9 64 For varying module data please refer to the corresponding data sheet or E the INTERBUS catalog 4 26 PH NIX 6000AC02 CONTACT RT Modules Remote Terminals 6000AC02 This section informs you about the module overlapping properties of RT modules 5 1 Product Descrpton Da SUNE 5 2 1 Structure of an RT Station W 1W 1 W1 1 5 2 2 Structure of an RT Module 5 3 Mounting COMBICON Connectors 5 4 Diagnostic and Status Indcators 5 5 Mounting RT Modules AAA 5 5 1 Mounting Distances rranrrnnnrnnnrnnnnerner 5 5 2 RI Module Dmensions 5 5 38 Mounting RT Modules rrrrrrnnnnnnnnrnrr 5 6 Connecting the Remote BUS rrrnnrrnnnnennnnernnre 5 7 Common Technical Data PH NIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 5 5 1 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 5 2 PHGNIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals 5 RT Modules Remote Terminals Types Positioning Mounting Bus connection
10. 0 354 132mm _ 150 0 5 mm 9 mm 5 197 5 906 0 220 0 354 84 mm 3 307 ZL 3 252 mm 9 921 DEER 0 709 UUS JUUL Ta 2 o B I 9mm S SS 0 354 ek l e KE 140 0 5mm 2 5 512 0 020 6000A806 Figure 8 6 Direct installation housing size 3 1 M8 hexagonal screw 2 M8 hexagonal nut 6000AC02 PH NIX 8 13 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 8 6 2 Mounting Motor Starters Grounding If required connect an equipotential bonding with an M6 screw via the cor responding drill hole in front of the terminal connection compartment Flat installation A e Insert four mounting screws with washers into the drill holes of the mo dule and screw the module down Hanging installation Insert two mounting screws with washers into the prepared drill holes B with approximately 2 3 turns of the thread e Place the motor starter on the mounting angle or mounting plate align the motor starter drill holes with mounting screws and fasten the motor starter 8 14 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter 8 7 Connecting the Bus Cable to the Motor Starter Dangerous voltage Before working on the motor starter disconnect the line voltage and ensure that it cannot be reenergized 8 7 1 Connecting the Remote Bus With SAB Connector Hoods The connection procedure described below applies to th
11. 10 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 1 This section informs you about working with this user manual the most important INTERBUS data INTERBUS System Basics rene er EEN DELE EDEL EE 1 3 1 1 About This User Manual arrnnnnanonnnnnnnnnnrnanennnnnnnnanenannnnnnnennnnenn 1 3 1 2 Relevant Standards cccccccceccsseesseeceeeceseeeeeeseceteneesseeseetenees 1 5 1 3 Introducing the INTERBUS System AAA 1 6 1 3 1 Describing the Bus Components rarnnnrrnnnennanrnnnnennnnnrr 1 7 1 3 2 INTERBUS System Data rrarnnnrannrnnnnnnennnnnennnnnrnnnnnnen 1 10 1 3 3 Transmission Mecdhum ken knnnnnnnee 1 14 1 3 4 Data Transmission Method 1 15 1 3 5 Differences Between Generation 3 G3 and Generation 4 CDA 1 17 1 4 Overview of the Product Families rrrrnnrrnnrenarennernnnnenanennnrnnen 1 20 1 4 1 Explanation of the Product Uesgonaton 1 23 ENT RT e but 1 26 1 5 1 RE GMD GS and CHEN 1 27 1 5 oa die 1 28 1 6 INTERBUS Addressing ccccccccccsseeeeesseeecseeeesseeeeenseeeeseees 1 29 1 7 Conformance with EMC Directive DE oa EE 1 30 6000AC02 PH NIX 1 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 1 2 PHC NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics 1 INTERBUS System Basics INTERBUS Inline INTERBUS Loop 2 INTERBUS Rugged Line 6000AC02 1 1 About This User Man
12. Figure 2 16 SUBCON connector pin assignment 2 The contacts 5 and 9 are only jumpered in the outgoing connector 2 24 PH NIX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation 6000B217 Figure 2 17 Assembling SUBCON connectors 2 23 The shielding must have uniform contact with the shield clamp and the lo wer part of the housing to ensure optimum shielding The shield clamp also causes strain relief e Insert the lower part of the shield clamp and the labeling field into the lower part of the housing D The wires must not be squeezed between the housing parts e Place the cables with their contact insert in the slot of the lower part of the housing Connect the shielding of the cable with the upper part of the shield clamp of the housing E For standard INTERBUS cables the upper part of the shield clamp must be turned upside down so that the cable cannot be pulled out of the strain relief see Figure 2 25 Cable type Order No Shield clamp position IBS RBC METER T 2806286 Turned upside down KA IBS RBC METER F T 2723123 Turned upside down 4 IBS RBC METER E T 2723149 Not turned 5 6000AC02 PH NIX 2 25 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Ensure that the shielding projects at least 3 mm 0 118 in over the shield IS clamp F e Only then use the two screws to screw the shield clamp ti
13. IBS SYS PRO INST UME 3 wire technology 2 18 Connecting shielded actuators to digital output modules The I O terminal strip of the module has one terminal point per output chan nel To pick off a digital output signal OUT For the reference potential L of the output channel For the grounding of the actuator FE 5109B314 Figure 2 10 Digital outputs 3 wire technology Power supply Terminal strip for the I O supply Terminal strip for the I O outputs OUT Shielded actuator RR QO NO eh Figure 2 10 shows the connection of a shielded actuator 4 to the I O ter minal strip of a digital output module The actuator power is supplied th rough output OUT The load is directly switched through output OUT The maximum current carrying capacity of the output must not be excee ded PH N DX 6000AC02 CONTACT Copper cable Optical fiber poly mer fiber 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation 2 9 Assembling Standard Connections 2 9 1 Tools The following tools are necessary for cable assembly For the different con nection types not all tools are used so in the corresponding installation de scriptions the necessary tools are mentioned Stripping tool adjustable Order Designation KAMES LWL Order No 12 06 14 6 Diagonal cutter Order Designation S 165 Order No 12 01 91 8 Cable stripper adjustable min 3 to 6 mm 0 118 in t
14. Vibration test 2g 19 6 m s at 55 Hz Test conditions 10 cycles per axis Frequency change of 1 octave min IEC 60068 2 6 Nominal voltage Us 24 V DC Ripple Upp 3 6 V maximum within the permissible voltage range Permissible voltage range 18 5 V DC to 30 5 V DC ripple included Overvoltage protection gt 35 V 0 5 s 6 14 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS CT I O Gateways Configurable Terminals Remote bus Copper 10 pos MINI COMBICONconnec tor Fiber optic for each transmission channel IN OUT one F SMA connector coupling outgoing remote bus can be switched off by means of the NEXT END switch Cable lengths Copper maximum 12 8 km 7 954 mi from the controller board to the last remote bus device Max 400 m 1312 336 ft between two de vices Fiber optic depending on the material used Error evaluation Diagnostic and status indicators Error message Module error and controller board Electrical isolation Remote bus 1 and remote bus 2 500 V AC test voltage 50 Hz 1 min or through fiber optic Communications UL and 24 V Us supply 500 V AC test voltage 50 Hz 1 min 6000AC02 PH NIX 6 15 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Ordering Data I O gateway with fiber optic connections IBS CT 24 IO GT LK 2719577 I O gat
15. cccccssseeceesceeseseeeseeeeseeeeesaneees 6 3 6 1 Product Description 6 3 ICTS EE EN 6 4 6 2 1 Structure of a System With CT I O Gateways 6 4 6 2 2 Structure of a CT I O Gateway rrrrrrnnrrverrnnvrrerrrnnrrrennnn 6 6 6 3 Diagnostic and Status Indicators Ae 6 7 6 4 Mounting CT I O Gateways rrrnnnnnvrvvnnnnrrvennnnvrvennnnverennnnnereennnn 6 8 6 4 1 Mounting Distances rrrrnnnnnnnnennnnnennnnennnnennnnrnnnnrnnnnrnnnnr 6 8 6 4 2 Dimensions of CT I O Gateways rrnrrrvrnrnnnrrerrnnnrvvennnn 6 8 6 4 3 Mounting CT I O Gateways rrrnnnnnrnnnnnnrnrnnnnevnnnnrnnnnnnnn 6 9 6 5 Connecting the Remote Bus rrrrrnnnrrennnnerrvrnnnnvrvennnnrerennnnnereens 6 10 6 5 1 Connecting a Remote Bus With MINI COMBICON 6 10 6 5 2 Connecting a Remote Bus Using Fiber Optics 6 12 6 6 Common Technical Data 6 14 6000AC02 PH NIX 6 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 6 2 PHGNIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS CT I O Gateways Configurable Terminals 6 CT I O Gateways Configurable Terminals 6 1 Product Description CT I O gateways are compact input output units CT I O gateways can be directly installed in the remote bus INTERBUS CT I O gateways connect two INTERBUS systems for ex changing data on the input output level see Figure 6 1 CT I O gateways have the same function as two I O modules on which the inputs
16. 6000AC02 5 1 Product Description RT modules are compact I O units with integrated remote bus module func tions RT modules can be directly installed in the INTERBUS remote bus We recommend the use of RT modules when only a few input output points are required RT modules can be combined with all INTERBUS compatible devices In the RT product family modules with digital and analog input output func tions are available RT modules can have 16 or 32 digital inputs 16 or 32 digital outputs 16 digital inputs for 120 V AC or 230 V AC 16 digital outputs for 24 V AC or 230 V AC 16 digital inputs and outputs 2 A 16 digital inputs and 8 digital outputs 8 digital inputs and 8 relay outputs 8 analog inputs 4 analog outputs 4 analog inputs and 2 analog outputs Bus terminal module BK module with remote bus branch RT modules IP 20 protection are used for applications in closed control cabinets Because of their compact design RT modules can be located in small control cabinets and machine housings The flat design allows e g installation in control cabinet doors RT modules are mounted on standard mounting rails or are installed on mounting surface INTERBUS is connected through 9 pos D SUB connectors The power supply of the electronics module is directly connected through COMBICON connectors screw clamp or spring clamp connection The signals of the incoming remote bus
17. Connector selection aranrrnrarranervnnnnvnnnrvnnnenvanennnnennnn 3 10 Table 3 4 Connecting remote bus devices copper 1 1 1 W 1 1 1 W1 3 14 Table 4 1 Housing sizes Of ST modules cccceeesseeeeeeeeeeees 4 13 Table 7 1 Color assignment of the MINI COMBICON connector 7 14 Table 8 1 Color assignment of the MINI COMBICON connector 8 19 Table 8 2 Parameterizing the motor Current sene 8 25 Table A 1 Connecting remote bus devices Copper 1 1 1 1 W1 1 1 W 1 A 1 Table B 1 Electric data for remote bus cable 1 B 1 Table B 2 Electric data for installation remote bus cable B 5 6000AC02 PH NIX C 15 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS C 16 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix C C3 Glossary 1 1 wire termination Connection method for I O modules with one connection per I O channel This wire transmits the signal I O module and sensor or actuator must have a common potential 2 2 wire termination Connection method for I O modules with two connections per I O channel One wire transmits the signal the other transmits the common potential 3 3 wire termination Connection method for I O modules with three connections per I O chan nel One wire transmits the signal one the common potential and the third a further common potential e g shield or ground 4 4 wire termination Connection
18. In addition to the system manuals installation guidelines are also available E for certain motor starters Mounting and installation of the steel sheet motor starter DB GB IBS IP 400 ELR INST Part No 90 00 159 Mounting and installation of the high grade steel motor starter DB GB IBS 400 ELR MLR F INST Part No 90 00 15 7 6000AC02 PHCENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics 1 2 Relevant Standards The following German and international standards have to be observed for the installation of an INTERBUS system Standards or regulations in the land of application must be followed In this case the standards listed here are substituted DIN VDE 0100 Erection of power installations with nominal voltages up to 1000 V Part 410 Protection for safety protection against electric shock IEC 60364 4 41 modified Part 540 Selection and erection of equipment earthing arrangements protective conductors equipotential bonding conductors IEC 60364 5 54 Part 707 Earthing requirements for the instal lation of data processing equipment DIN VDE 0110 1 Insulation coordination for equipment within low voltage systems IEC 60664 1 modified DIN VDE 0160 Electronic equipment for use in electrical power installations DIN EN 50178 DIN VDE 0185 1 Lightning protection systems Part 1 General with regard to installation DIN 57185 1 DIN V
19. PH NIX State of the INTERBUS output word of the corresponding remote bus Bit is set i e logic state 1 Bit is not set i e logic state 0 6 7 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 6 4 Mounting CT I O Gateways 6 4 1 Mounting Distances The CT I O gateways can be mounted on the mounting rail with their short sides next to each other Keep at least 50 mm 1 969 in free above and below the BK module for ventilation and cabling 50 mm 1 969 0000 UL RC BA RD Ge D Cl 50 mm 1 969 6000A604 Figure 6 4 Mounting distances of CT I O gateways 6 4 2 Dimensions of CT l O Gateways menus 9900 S gg 0909 co EE zit 9 S Basseeeeeg iS BERGER z d e RRE RANN EET TT an CE N emote IN Remote IN See E Gi 204 mm 8 032 om 1 339 48 mm 2 362 6000A605 Figure 6 5 Dimensions of CT I O gateways 6 8 PH NIX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS CT I O Gateways Configurable Terminals 6 4 3 Mounting CT I O Gateways gt 6000A606 Figure 6 6 Rail mounting and removal Grounding Install a clean and corrosion free mounting rail DIN EN 50022 Phoenix Contact Order Designation NS 35 on the mounting surface Connect the mounting rail to protective earth ground with a groun ding terminal The modules are grounded when they are
20. THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals Ordering Data Accessories COMBICON screw clamp terminals IBS RT PLSET SMSTB 18 50 43 7 2 5 mm 14 AWG COMBICON spring clamp terminals IBS RT PLSET FK MSTBP 18 50 42 4 1 5 mm 16 AWG Potential terminal strip screw clamp termi IBS RT P MKDSN 1 2291215 nals single row Potential terminal strip screw clamp termi IBS RT P SMKDSN 2 22 91 23 1 nals double row Potential terminal strip screw clamp termi IBS RT P SMKDSN 3 22 91257 nals triple row Potential terminal strip spring clamp termi IBS RT P FFKDS 1 22 91 228 nals single row Potential terminal strip spring clamp termi IBS RT P FFKDS 2 2291244 nals double row Potential terminal strip spring clamp termi IBS RT P FFKDS 3 22 91 260 nals triple row 9 pos D SUB female connector SUBCON 9 F SH 27 eae 499 9 pos D SUB male connector SUBCON 9 M SH 27 2761509 509 INTERBUS cable preassembled IBS RBC RT KONFEK T 27 53 62 7 20 mm 0 787 in For varying module data please refer to the corresponding data sheet or E the INTERBUS catalog 6000AC02 PH NIX 5 23 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 5 24 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 6 This section informs you about the module overlapping properties of CT coupling modules CT I O Gateways Configurable Terminals
21. directly after it has been installed in the building to avoid overvoltages The cable shielding must have a dia meter that meets all applicable standards Install an additional equipotential bonding line between the grounding points of buildings Figure 2 2 3 that preferably is designed as ametal reinforced concrete channel an additional grounding cable a metal pipe Phoenix Contact recommends that all cable wires are connected with surge voltage protection devices Figure 2 2 1 to protect the modules from overvoltages Make sure you follow the national and international regulations when instal ling the surge voltage protection devices PH NIX SS CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UM E 6000A202 Figure 2 2 Surge voltage protection measures 1 Surge voltage protection devices 2 Cable shielding 3 Equipotential bonding line 2 8 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation 2 6 Interference Suppression Measures Phoenix Contact recommends connecting relay coils and motor coils to an RC element to protect the modules from interference Depending on the application the delay time of the relay can be increased by approximately 1 ms 5001B301 Figure 2 3 Relay coil with RC element For the sizing of the RC element the following values are recommended R 100 200 Q C 220 470 nF 6000AC02 P
22. of the MINI COMBICON connectors rrrrrrnrrrrnvnnnnr 6 11 Connecting the bus with fiber Optics c cee 6 12 Fiber optic connection between two modules 6 13 Example system Structure ccccccceseeeeeeeeeseeeeeeeeeenes 7 4 Example structure of a sensor actuator box 7 5 Mounting distances of sensor actuator boxes 7 7 Dimensions of an SAB with 8 or 4 sockets 1 1 1 1 7 8 Installation Of the grounding rarrrvnnnrvvnnrvnnnrrvnnnennnnrennn 7 9 Fitting the threaded joints rrrnrnernerernnnvnnnnrnnnnrnnnnen 7 10 Assembling the components of the connector hood cc ceeecceeeeeceeeeeeeeeeseeeeseeeenees 7 11 MINI COMBICON pin assignment cc cssseeeeeees 7 12 Strain relief with a flexible ring cccccseeeeeeeeeeeeeees 7 13 Placing the connector hoodS cccseceeeeeeeeeeeeeeeees 7 14 PH NIX C 11 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Figure 7 11 Pin assignment of the male and female connectors sner 7 15 Figure 8 1 Schematic installation example cccsssseeeseeeeeeeeees 8 7 Figure 8 2 Example structure of a motor starter rrrrrnrrrnnnvreennn 8 8 Figure 8 3 LED arrangement in principle rrnrrrnnnrrnnnrenranennnrr 8 9 Figure 8 4 Direct installation housing Size 1 aseeseen 8 11 Figure 8 5 Direct installation housing Size 2 rrrnnrrrnnrnnnnrrrrnnnen 8 1
23. puts and two outputs Digital input output module with four in IBS SAB 24 DIO 8 4 4 2719988 puts and four outputs Digital output module with eight outputs IBS SAB 24 DO 8 8 27 5093 4 6000AC02 PH NIX 7 17 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Ordering Data Accessories 2 PG threaded joints for bus connection IBS SAB CG PG 9 16 62133 Protective caps 5 pcs IBS IP PROT IO 2759919 Markers SS ZB WH white 50 31 17 1 SS ZB YE yellow 50 31 65 0 Replacement connector set for the bus con IBS SAB PLSET 27 51506 nection Freely configurable M12 connectors for SAB straight version 4 pos with plastic knurl PG7 SACC M12MS 4CON PG7 16 81 08 8 4 pos with metal knurl PG7 SACC M12MS 4CON PG7 M 16 62 528 5 pos with plastic knurl PG7 SACC M12MS 5CON PG7 16 62 256 5 pos with metal knurl PG7 SACC M12MS 5CON PG7 M 1663116 5 pos with metal knurl PG9 SACC M12MS 5CON PG9 M 16 81 460 7 18 PHGNIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Sensor Actuator Boxes SAB Freely configurable M12 connectors for SAB angled version 4 pos with plastic knurl PG 7 4 pos with metal knurl PG7 5 pos with plastic knurl PG 7 5 pos with metal knurl PG7 5 pos with metal knurl PG9 SACC M12MR 4CON PG7 SACC M12MR 4CON PG7 M SACC M12MR 5CON PG7 SACC M12MR 5CON PG7 M SACC M12MR 5CON PG9 M Double male connector plastic straight for two cables PG
24. riSat cccccsscccssercsserccsneensaeecseeessaeesseeesees 2 12 2 8 3 RI ie ul 2 16 2 9 Assembling Standard Connections cccccccseeeeeeseeeeeeeeeeens 2 19 ONE PO E 2 19 2 9 2 Assembling D SUB Connectors rrrnnrrrnnnnrrrnnnrrennnnn 2 20 2 9 3 Assembling SUBCON Connectors rrrrrnrnnnnrnnnnnrnnnnn 2 23 2 9 4 Assembling M12 CGonnechors 2 27 6000AC02 PH NIX 2 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 2 2 PHC NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation 2 INTERBUS Installation 2 1 Note When preparing cable installation the local conditions and the correspon ding mounting regulations are very important Cables can for example be installed in cable ducts or cable bridges A minimum distance between the cabling and possible sources of interfe rence e g machines welding equipment power cables is defined in re levant regulations and standards During planning and installation of the INTERBUS system these regulations and standards must be taken into ac count and observed Protect the bus lines from electric magnetic interferences and mechanical strain Note the following guidelines for Electromagnetic Compatibility EMC an AH Mechanical strain To keep mechanical danger low follow these guidelines Choose the correct cable type for each application e g for indoor and outdoor installation
25. 0 984 ft Cable length 0 6 m 1 969 ft Cable length 1 5 m 4 921 ft Cable length 3 0 m 9 843 ft 6000AC02 SAC 4P M12MS 0 3 PUR M12FR SAC 4P M12MS 0 6 PUR M12FR SAC 4P M12MS 1 5 PUR M12FR SAC 4P M12MS 3 0 PUR M12FR PHCENIX CONTACT 16 68 47 0 16 68 48 3 16 68 49 6 16 68 50 6 7 19 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Assembled sensor actuator cable M12 5 pos straight male connector on straight female connector Cable length 0 3 m 0 984 ft SAC 5P M12MS 0 3 PUR M12FS 16 81583 Cable length 0 6 m 1 969 ft SAC 5P M12MS 0 6 PUR M12FS 16 81596 Cable length 1 5 m 4 921 ft SAC 5P M12MS 1 5 PUR M12FS 16 81 606 Cable length 3 0 m 9 843 ft SAC 5P M12MS 3 0 PUR M12FS 16 81619 Assembled sensor actuator cable M12 5 pos straight male connector on angled female connector Cable length 0 3 m 0 984 ft SAC 5P M12MS 0 3 PUR M12FR 16 81 622 Cable length 0 6 m 1 969 ft SAC 5P M12MS 0 6 PUR M12FR 16 81635 Cable length 1 5 m 4 921 ft SAC 5P M12MS 1 5 PUR M12FR 16 81 64 8 Cable length 3 0 m 9 843 ft SAC 5P M12MS 3 0 PUR M12FR 16 81 65 1 Assembled actuator cable straight male connector M12 on valve male connector type A DIN 43650 Cable length 0 3 m 0 984 ft SAC 3P M12MS 0 3 PUR A 1L S 16 69 07 1 Cable length 0 6 m 1 969 ft SAC 3P M12MS 0 6 PUR A 1L S 16 69 08 4 Cable length 1 5 m 4 921 ft SAC 3P M12MS 1 5 PUR A 1L S 16 69 09 7 Cable length 3 0 m 9 843
26. 1 MHz Environmental com Free of substances which would hinder coating with paint or varnish patibility according to VW specification INTERBUS certifica 115 114 113 tion number These are typical values at 20 C 68 F ambient temperature 6000AC02 PH NIX 3 9 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 3 1 3 Selecting Connectors Table 3 3 Connector selection Remote bus Standard IBS RBC METER T 28 06 28 6 9 pos D SUB Highly flexible IBS RBC METER F T 27 23 123 IBS DSUB 9 L solder connect 27 58 47 3 Underground IBS RBC METER E T 27 23 149 IBS DSUB 9 C crimp connect 27 58 48 6 installation IBS SUBCON 9 F SH 27 61 499 IBS SUBCON 9 M SH 27 61 509 IP 65 circular connector IBS CCO R L 27 59 88 3 IBS CCO PSM L power 27 59 90 6 IBS CCO PSF L power 27 80 87 8 Installation remote bus Standard IBS INBC METER 27 23 136 IP 65 circular connector Highly flexible IBS INBC METER S 2759 870 IBS CCO R L bus 27 59 883 Underground IBS INBC METER E 2723152 IBS CCO PSM L power 27 59 906 installation IBS CCO PSF L power 27 80 87 8 3 10 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Project Planning Bus Terminal Modules BK INTERBUS Devices for Dimensioning the Bus Structure Current output IBS ST ZF 24 BK DIO 8 8 3 LK BS ST ZF 24 BK DIO 8 8 3 T ZF IBS ST ZF 24 BK RB LK DIO 8 8 3 LK IB
27. 1 cl 5 4 Minimum near end crosstalk attenua At 0 772 MHz VDE 0472 517 tion NEXT for 100 m 1 MHz IEC 1156 1 cl 3 3 4 328 084 ft cable 2 MHz 4 MHz 8 MHz 10 MHz 16 MHz 20 MHz Maximum wave attenuation for 100 m 0 256 MHz VDE 0472 515 328 084 ft cable 0 772 MHz i IEC 1156 1 cl 3 3 2 1 MHz 4 MHz 10 MHz 16 MHz 20 MHz 6000AC02 PH NIX B 5 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix B Installation Remote Bus Cable Standard Used in standard permanent installations without any special mechanical strain Designation IBS INBC METER Order No 2723136 Structure 3x2x 0 22 mm 24 AWG 3x 1 0 mm 18 AWG Always 2 wires twisted as a pair data 3 single conductors power common shielding tinned copper braided shield Sheath color Green RAL 6017 Cable diameter 0 22 mm 24 AWG data 1 0 mm 18 AWG power Outside diameter 7 9 mm 0 311 in Bending radius 64 mm 2 520 in minimum permanently installed Ambient compatibility Free from substances which would hinder coating with paint or varnish according to VW specification Temperature range 40 C to 80 C 40 F to 176 F perma nently installed Color coding DIN 47100 data Red blue green yellow power Installation Remote Bus Cable Highly Flexible Used in applications that require a highly flexible cable e g trailing chains frequently moving machine parts Designation IBS INBC METER S Order No 27 59 87 0
28. 2 Electrostatic di EN 61000 4 2 Criterion B scharge ESD IEC 61000 4 2 e ien elt discharge 8 KV air discharge Electromagnetic EN 61000 4 3 Criterion A NES IEC 6100068 RF jol strength 10 V m Fast transients EN 61000 4 4 Criterion B burst IEC 61000 4 4 Supply lines 2 kV Signal data lines 2 kV Surge voltage EN 61000 4 5 Criterion B IEC 61000 4 5 AC supply lines 2 0 KV 4 0 kV symmetrical asymmetrical DC supply lines 0 5 kV 0 5 kV symmetrical asymmetrical Signal lines 1 0 kV 2 0 kV symmetrical asymmetrical Conducted interfe EN 61000 4 6 Criterion A rence IEC 61000 4 6 Test voltage 10 V Noise Emission Test According to EN 50081 2 Noise emission of EN 55011 Class A housing 1 30 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 2 This section informs you about basic connection methods INTER BUS Eltere 2 3 2 1 NO 2 3 2 1 1 Relevant Standards AAA 2 4 2 2 Installation Information cccceccseeeceeeeceeeeeeeenaeeeseeeseeeseeeseeenaes 2 5 2 3 Grounding Concept r rvrannrvrnrnnnrnnrnrrr RS En 2 6 2 4 Shielding Concept 2 6 2 5 Installing Bus Lines Between Buildmgs 2 7 2 6 Interference Suppression Measures rrarrnnanrnnnnenanennnennanennnennee 2 9 2 7 Power Supply of Bus Terminal Modules BK Modules 2 10 2 8 Connection of Digital Sensors and Achuators 2 11 EEE n ME ee DER sen 2 11 2 8 2 DIGital
29. 4 921 44 mm 1 732 E 6000A509 Figure 5 9 Dimensions of the RT I O modules 6000AC02 PH NIX 5 13 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UM E PHOENIX Plant CONTACT Station INTERBus S IBS RT 24 BK RB T Bus Segm Ord No 27 50 48 4 Addr Bus Terminal 93 mm 3 661 146 mm 5 748 4 x 25 mm 4 x 0 984 in 56 mm 2 204 lt a a 75 mm 2 953 44 mm 1 732 6000A510 Figure 5 10 Dimensions of the IBS RT 24 BK RB T module 5 14 PH NIX 6000AC02 CONTACT A Preferred mounting position 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals 5 5 3 Mounting RT Modules RT modules with IP 20 protection can be Installed directly onto a mounting rail or Mounted directly onto a mounting surface Above the terminal strip are vertical ventilation slots supplying sufficient na tural convection for cooling when the modules are mounted vertically Make sure you observe the minimum distances between two mo dules mounted on top of each other See Mounting Distances on page 5 12 Mount the modules on a horizontally positioned mounting rail PHCENIX SH CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONI
30. 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Local bus devices are I O devices used to set up a distributed sub station in the control cabinet The devices are connected to the remote bus using a bus terminal module The local bus error is a bus error that occurs in a local bus User defined addressing The loop back word is the first word sent by the controller board If the con troller board receives the loop back word back it knows that the cycle was run completely M The master is a central device which controls the bus access All other de vices operate as slaves gt Master Slave procedure Access method during data exchange only one central station exists the master This station controls the bus access All other stations the slaves can only send a message when requested to do so by the master Parameterization memory A term for INTERBUS devices from Phoenix Contact N A network is a communication link which connects devices together The link operates under a protocol that is understood by all devices O Output process data The INTERBUS interface of a device where the data leaves the device on the same device level Display OUT1 PHCENIX oe CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Output address area The output address area is an area in which the control system stores data which is to be transmitted to the INTERBUS devices Output data Output data i
31. 9 3 10 3 11 3 12 3 13 3 14 3 15 3 16 3 17 3 18 Ieisleieisleieleieisleieisleielsleie 6000A504 Figure 5 4 Bus bar triple row There are different types of bus bars each with up to 1 5 mm 16 AWG for screw clamp and spring clamp terminals Single row bus bar Double row bus bar Triple row bus bar COMBICON connector Screw clamp terminals for wire diameters up to 2 5 mm 14 AWG Spring clamp terminals for wire diameters up to 1 5 mm 16 AWG If the bus bar is used as a protective conductor it must be marked with green yellow tape or the PE symbol In the event of an error the device can be exchanged quickly as the wired terminal strips are pluggable The corresponding labeling field can be taken off and put on the new device PHCENIX S CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 5 3 Mounting COMBICON Connectors The user must key the COMBICON connectors as they are not keyed by the manufacturer Depending on the type the RT modules can be used for dangerous or harmless voltages Dangerous voltages are voltages over 42 4 V AC and over 60 V DC The RT modules are delivered with keyed male connectors corresponding to the declared voltage range If you operate a module in the harmless voltage range even though it is in tended and keyed for dangerous operation you have to change the enco ding of the male connector of the m
32. BK Modules Depending on the type of BK module the following states can be read Diagnostics UL GreenLED Supply voltage of the electronics module ON Supply voltage in permissible tolerance zone OFF Supply voltage not present Fuse blown Internal power supply unit defective RC GreenLED Remote bus connection remote bus check ON Incoming remote bus connection established OFF Incoming remote bus connection defective BA GreenLED Bus active remote bus active ON Data transmission on INTERBUS active OFF No data transmission As of G4 Flashing Bus active but no cyclic data transmission E Red LED Local bus error ON Error OFF No error LD RedLED Local bus disabled ON Local bus switched off OFF Local bus switched on RD Red LED Remote bus disabled ON Outgoing remote bus switched off OFF Outgoing remote bus switched on Status lf BK modules have an input output function the status of the correspon ding input output can be read XX Yellow LED Status input output ON Corresponding input output is set OFF Corresponding input output is not set 4 10 PH NIX 6000AC02 CONTACT Diagnostics Status LEDs on PCP modu les 6000AC02 4 3 2 US UL CC BA E n THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS ST Modules Smart Terminals LEDs on Input Output Modules Green LED ON OFF Green LED ON OFF Green LED ON OFF Green LED ON OFF As of G4 Flashing Red LED ON OFF
33. DDODDODPOO 17 18 19 20 21 22 23 24 i pp 5109B007 Figure 4 7 Dimension variables for ST modules There are three standard housing sizes for ST modules Table 4 1 Housing sizes of ST modules Housing size 1 116 mm 118 mm 117 mm 4 567 in 4 646 in 4 606 in Housing size 2 116 mm 81 mm 117 mm 4 567 in 3 189 in 4 606 in Housing size 3 116 mm 44 mm 117 mm 4 567 in 1 732 in 4 606 in For the size of a particular module please refer to the corresponding data sheet or the INTERBUS catalog PHCENIX aia CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Rail mounting Grounding Structure of an ST compact station Preferred installati on position Removing the elec tronics module 4 14 4 4 3 Mounting ST Modules Install a clean and corrosion free mounting rail DIN EN 50022 Phoenix Contact Order Designation NS 35 on the mounting surface For sufficient stability the mounting rail must be fastened at least every 200 mm 7 874 in Connect the mounting rail with protective earth ground using groun ding terminals The modules are grounded when they are installed on the mounting rail Further grounding with a ground bus should be performed in accordance with all applicable local regulations and standards The necessary compo nents are listed in the Phoenix Contact catalog The first module of an ST compact stat
34. DX 7 7 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UM E 7 4 2 Dimensions of Sensor Actuator Boxes The product family of sensor actuator boxes has two housing types with 4 or 8 sockets 77 mm 188 mm 7 402 170 mm 6 693 4 3 mm 0 169 8 mm 0 315 62 mm 2 441 EE E D SE 8 5 oe LE g z E EE m ie Q S w E Q 1 575 6000A704 Figure 7 4 Dimensions of an SAB with 8 or 4 sockets 7 8 PH NIX 6000AC02 CONTACT Grounding 27 Mounting 23 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Sensor Actuator Boxes SAB 7 4 3 Mounting Sensor Actuator Boxes Sensor actuator boxes are mounted directly on mounting angles or moun ting plates The mounting surface must be flat to avoid strain on the modules Ground the module by using the functional earth ground connection If the FE potential is connected in the installation remote bus connecting this ter minal is not essential 8 mm 0 315 in 5001B503 Figure 7 5 Installation of the grounding Strip approx 8 mm 0 315 in off a green yellow grounding cable with cross section of 2 5 mm to 4 mm 14 to 12 AWG Connect the grounding cable to the screw clamp terminal Properly terminate all I O and bus connections to ensure environmental protection of the module Protect all unused c
35. M12Fx Male WW Front view connector SL not solder side 1 24 V DC OVE Signal oaJ Female GO IO Q g E G ov connector 4 Signal e 4 Signal Co 6 FE L G FE KE SAC 5P M12 MS xx PUR M12Fx SAC 3P M12 MS xx PUR A 1L S 51098610 Figure 7 11 Pin assignment of the male and female connectors For the meaning of the product designations please refer to the ordering E data see page 7 18 6000AC02 PH NIX fly CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 7 7 Common Technical Data IS The technical data does not claim to be complete Phoenix Contact reser ves the right to make any technical changes that serve the purpose of tech nical progress Ambient temperature Operation 0 C to 55 C 82 F to 1319F inlet air temperature Storage 25 C to 70 C 139F to 158 F Humidity Operation 100 Storage 95 no condensation Air pressure Operation 80 kPa to 106 kPa up to 2000 m 6562 ft above sea level Storage 66 kPa to 106 kPa up to 3500 m 11483 ft above sea level Degree of protection IP 67 IEC 60536 with protective caps for unused sensor actuator sockets Air and creepance distances According to IEC 60644 IEC 60664A DIN VDE 0110 1989 01 and DIN VDE 0160 1988 05 Housing material Polyamide 6 6 VO self extinguishing VO Vibration test 5g 10 Hz to 150 Hz IEC 60068 2 6 Acceleration amplitude abov
36. NIX 8 27 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Minimum voltage Us 2VDC Nominal current sensor 50 mA Protective circuit Against inductive reverse voltages polarity re versal and short circuits Number of outputs connection method Module specific Operating voltage Ujne Minimum 200 V AC to maximum 500 V AG conductor voltage 50 Hz to 60 Hz Min output voltage at nominal current Une MINUS 3 V Motor nominal current 0 5 A to 6 4 A observe the derating No load motor current gt 0 3A Phase angle power factor cos 0 0 3 minimum Motor nominal power at Uline 400 V AC 3 0 kW 2 pos 2 2 kW 4 and 6 pos Protection by fuses in the module fire protec Fuse 6 2 x 32 mm 0 244 in x 1 260 in 10 AT tion Parameterization Through INTERBUS Quick shutdown 35 A after 0 3 seconds Phase monitoring Imbalance phase failure motor cable discon nection Trip class Following Class 10 A of the IEC 60947 4 1990 Number of outputs Module specific Connection voltage Module specific Continuous load current Module specific Number One input per motor channel Connection method POWER COMBICON 8 28 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter Connection method M12 connectors Permissible curre
37. PH N DX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS CT I O Gateways Configurable Terminals Outgoing Incoming remote bus remote bus WI ov L O O O E Sneasvanreier o around L m sed 0 i HI bo F T o St eo T DIR CO Ground T L CT Shield Strain relief i This jumper should only be connected if a further module follows 5109B710 Figure 6 8 Pin assignment of the MINI COMBICON connectors A jumper must be installed between the contacts L and M of the outgoing remote bus connector Remote OUT The jumper indicates that another module follows Connect both supply voltages so that if one remote bus line fails the other remote bus line continues to operate The supply voltage U for the module electronics must be supplied th rough the terminals 1 U and 2 U of the REMOTE IN connector as it is not carried in the bus cable Connect the shield clamp to contacts 3 and 10 of the connector The clamp ensures proper strain relief Figure 6 7 C or D Fasten the shield clamp so that as much of the braided shield as pos sible is held underneath the clamp a 8 9 Plugging the MINI COMBICON Connectors Plug the connectors into the corresponding terminal strips so that the keying tabs match Remote IN designates the incoming remote bus Remote OUT designates the outgoing rem
38. PH NIX FAX Reply CONTACT PHOENIX CONTACT GmbH amp Co KG Date Documentation Services Fax No 49 0 52 35 3 4 20 21 From Company Name Department Address Job function City ZIP Phone code Country Fax Document Designation Revision Order No My Opinion on the Document Form Yes In part No SN Is the table of contents clearly arranged g go go e j Are the figures diagrams easy to understand helpful o o o t re the written explanations of the figures adequate g oO o Does the quality of the figures meet your expectations needs g g g Does the layout of the document allow you to find information o o o easily Contents Yes In part No Is the phraseology terminology easy to understand o oO o Are the index entries easy to understand helpful g o o Are the examples practice oriented oO o o Is the document easy to handle o o o Is any important information missing If yes what o o o Other Comments 5050df17 N am ad YD Z e
39. PH NIX S CH UL CONTACT S O RC INTERBUus O BA Type IBS IP 500 ELR 2 6A DI8 4 Ord No 27 51 742 Fiz O RD Remote Digital IN OUT F2 2 Module Ident 03 OQ AC 500 VAC IP54 8 O ERR 00 01 02 03 04 05 06 07 08 09 10 o m1 C F1 3 F2 3 d X32 X33 x34 Los M 01 23 45 6 7 IBS IN IBS OUT O OO OO OO 09 5109B601 Figure 8 3 LED arrangement in principle UL GreenLED Supply voltage of the module electronics ON Supply voltage in permissible tolerance zone OFF Supply voltage not present PHCENIX SS CONTACT IBS SYS PRO INST UME RC BA RD AC ERR Status Rx Rx y 8 10 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Green LED Remote bus connection remote bus check ON Incoming remote bus connection established OFF Incoming remote bus connection defective Green LED Bus active remote bus active ON Data transmission on INTERBUS active OFF No data transmission As of G4 Flashing Bus active but no cyclic data transmission Red LED Remote bus disabled ON Outgoing remote bus switched off OFF Outgoing remote bus switched on Green LED Line voltage ON Line voltage is switched on all three phases are OFF present Line voltage is switched off fuse is defective Red LED Error ON Error motor disconnected OFF No error Yellow LED Status of the motor output ON Motor n on OFF Motor n off Yellow LED Status of the motor output ON Direction of rotation x on OFF Direction of rotation x off Yellow L
40. PH NIX 6000AC02 CONTACT Leading a cable th rough the threaded joint and assembling it 6000AC02 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter e Place the hexagonal nut 2 of the cable gland PG in the recess or in the slot of the connector hood 1 e Tighten the cable gland by turning the threaded joint with a wrench 17 mm 0 669 in A on 6000A809 Figure 8 9 Assembling the components of the connector hood e Push the following parts onto the cable Cap 7 flexible ring 6 strain relief 5 connector hood with threaded joint 1 and 4 e Strip 60 mm 2 362 in off the outer cable sheath e Remove the braided shield from the wires and twist as much of it as possible together to form one wire Crimp a ferrule to the end of this wi re e Cut off the green yellow and white wires as these are not required e Strip 6 mm 0 236 in off the conductor ends and fit ferrules at the ends e Wire the MINI COMBICON connectors according to Figure 8 10 on page 8 18 PHCENIX ott CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Wiring MINI COMBI Wire the MINI COMBICON connectors 8 and 9 in Figure 8 9 A as shown CON connectors below Remote bus Outgoing Incoming remote bus remote bus
41. See also DIN VDE 0100 Part 480 and DIN VDE 0100 Insert 5 Select the line protection according to the overall length of the mains cable 6000AC02 PH NIX 8 7 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 8 4 Structure of a Motor Starter 5109B528 Figure 8 2 Example structure of a motor starter Incoming remote bus Outgoing remote bus Error acknowledgment button Emergency manual socket Sensor connections Sensor actuator connections Terminal connection compartment Equipotential bonding connection ONO OF P Go Mech 8 8 PH NIX 6000AC02 CONTACT Diagnostics Status Diagnostics 6000AC02 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter 8 5 Diagnostic and Status Indicators The diagnostic and status indicators allow for quick local error diagnostics The diagnostic indicators green red indicate the type and location of the error The module is functioning correctly if all of the green LEDs are on The status LEDs yellow indicate the status of the corresponding input or output Motor starters can have the LEDs listed below but not all of the LEDs are on every module Depending on the module type additional LEDs can also indicate the status of the module For additional information about a certain module please refer to the corre sponding data sheet F1 1 F2 1
42. Structure 3 x 2 x 0 25 mm 24 AWG 3 x 1 0 mm 18 AWG Always 2 wires twisted as a pair data 3 single conductors power common shielding tinned copper braided shield B 6 PHGNIX 6000AC02 CONTACT 6000AC02 Sheath color Cable diameter Outside diameter Bending radius Ambient compatibi lity Temperature range Color coding THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Green RAL 6017 0 25 mm 24 AWG data 1 0 mm 18 AWG power 7 9 mm 0 31 1in 119 mm 4 685 in minimum flexibly installed Free from substances which would hinder coa ting with paint or varnish according to VW spe cification 40 C to 80 C 40 F to 176 F permanently installed 30 C to 70 C 22 F to 158 F flexibly in stalled DIN 47 100 data Red blue green yellow power Installation Remote Bus Cable Underground Installation Using the installation remote bus for permanent indoor and outdoor instal lation and for underground installation The outer sheath is resistant to ul traviolet rays Designation Order No Structure Sheath color Cable diameter Outside diameter Bending radius IBS INBC METER E 2723152 3 x 2 x 0 22 mm 24 AWG 3 x 1 0 mm 18 AWG Always 2 wires twisted as a pair data 3 single conductors power common shielding tinned copper braided shield with additional reinforced PVC outer sheath Black RAL 9005 0 22 mm 24 AWG d
43. ZF 120 230 DO 8 3 1A Max 100 Digital Inputs Outputs Current Consumptiont 220 ST ST ASI ST cable IB ST ZF 24 DIO 8 8R 3 50 max 100 Special Function Modules Current Consumption IB ST ZF 24 CNT 200 ST ST ST cable IB ST ZF 24 INC 2 200 IB ST ZF 24 PT100 4 4 85 BST 24 UTH 8 110 BST 24 V 24 130 Permissible total current consumption of all I O modules t Typical current consumption from the ST local bus 3 12 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Project Planning IBS RT 24 Al 8 T Typ 100 max 150 Remote bus IBS RT 24 AlO 4 2 T Typ 150 max 280 9 pos D SUB 9 pos IBS RT 24 AO 4 T Max 280 IBS RT 24 BK RB T 200 9 pos D SUB 9 pos Remote bus branch D SUB IBS RT 24 DI 16 T IBS RT 120 230 DO 16 T Typ 40 at 120 V AC Typ 30 at 230 V AC IBS RT 230 DI 16 T 30 9 pos D SUB 9 pos 5 pos MINI COMBICON Remote bus 5 pos MINI COMBICON Installation remote bus IBS SAB 24 DIO 4 4 2 IBS SAB 24 DIO 8 4 4 IBS SAB 24 DO 8 8 5 pos MINI COMBICON Installation 5 pos MINI COMBICON remote bus IBS CT 24 IO GT LK F SMA F SMA IBS CT 24 IO GT T 240 10 pos MINI COMBICON Remote bus 10 pos MINI COMBICON Typical current consumption from the installation remote bus 500 mA permissible current consumption at nominal voltage per module with load 6000AC02 PH NIX 3 13 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS I
44. be connected to an input module Sensor signal IN Sensor supply UL Sensor ground L Grounding or shielding of the sensor 6000AC02 PH NIX 2 11 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 1 wire technology 2 12 2 8 2 Digital Inputs 1 wire technology means that the sensor and module are supplied from the same voltage source Therefore only one wire is necessary between the sensor and the module The I O terminal strips of the modules have one terminal point per input channel For the connection of a digital input signal IN 6000A204 Figure 2 4 Digital inputs 1 wire technology Power supply Terminal strip for the I O supply Terminal strip for the I O inputs Sensor here switch RR OQO NO eh Figure 2 4 shows in a schematic way the detection of a sensor signal 4 The SW switch provides the input signal The input IN indicates switch closed open PH N DX 6000AC02 CONTACT 2 wire technology 6000AC02 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation Connecting 2 wire sensors to digital input modules The I O terminal strips of the modules have one terminal point per input channel For the connection of a digital input signal IN For the sensor supply U 6000A205 Figure 2 5 Digital inputs 2 wire technology Power supply Terminal strip
45. compact station 4 5 Structure succeer 7 4 7 5 ST Rule le It 4 7 Technical data 1 7 16 SUBCON connector Assembling esserne 2 23 6000AC02 PH NIX CONTACT C 39 Summation frame rrurrarvrnrevavennnrernverner 1 15 T Technical data CT I O gateway 6 14 Motor Starters L mmdnaniusmsiressmdiene 8 11 RT modules rerurrerrarvnrennrnvrvnvenveneener 5 21 Sensor actuator boxes W W W ssssseee 7 16 Sieten 4 25 I Kolo EE 2 19 C 40 PH NIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 6000AC02 e o 4 p faxreply 10pt ms fm Seite 18 Dienstag 19 Juli 2005 10 38 10 8 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS We Are Interested in Your Opinion We would like to hear your comments and suggestions concerning this document We review and consider all comments for inclusion in future documen tation Please fill out the form on the following page and fax it to us or send your comments suggestions for improvement etc to the following address PHOENIX CONTACT GmbH amp Co KG Documentation Services 32823 Blomberg GERMANY Phone 49 0 52 35 3 00 Telefax 49 0 52 35 3 4 20 21 E Mail tecdoc phoenixcontact com 5050df17 N am ad YD Z THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 2 faxreply 10pt ms fm Seite 19 Dienstag 19 Juli 2005 10 38 10 8 e o
46. ends e Push grommet into compression ring Then push the protective cap 2 grommet 3 compression ring grommet onto the prepared cable B e Push the shrink tube for the functional ground pin 5 over the corres ponding wire e Push the wires into the pins of the contact insert 1 and screw into place The shrink tube is thus pushed over the central contact For the pin assignment please refer to the corresponding data sheets C e Push protective cap 2 into the contact insert 1 e Push compression ring with the grommet into the protective cap and screw the cap nut into the protective cap D 2 28 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 3 This section informs you about basic INTERBUS configuration NEEDS TAP sr 3 3 3 1 Bus Cable Gelechon ett LEE ERE ERE ERE 3 5 3 1 1 Remote Bus Cables AA 3 6 3 1 2 Installation Remote Bus Cables AAA 3 8 3 1 3 Selecting COoNNeCtOrs essere kreeres 3 10 3 2 INTERBUS Devices for Dimensioning the Bus Structure 3 11 3 3 Connecting INTERBUS Devices rrrarnrrvannrorrannonnannennnnnennnannen 3 14 6000AC02 PH NIX 3 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 3 2 PHGNIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Project Planning 3 INTERBUS Project Planning The project planning of an INTERBUS system starts with the number of process input output points possible
47. for the I O supply Terminal strip for I O inputs IN and sensor voltage U I O inputs of an isolated group 2 wire sensor ar ON eh Figure 2 5 shows the connection of a 2 wire sensor 5 The sensor signal is led to the input terminal IN Sensor power is supplied through the sen sor voltage Up PHCENIX a CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 3 wire technology 2 14 Connecting 3 wire sensors to digital input modules The I O terminal strips of the modules have one terminal point per input channel For the connection of a digital input signal IN For the sensor supply UL For the ground connection of the sensor supply L 24 V DC nnnnnnnnnnnnnnnnnnnnnunnnnnnng BLL LLN e nnnnnfunnnnnnnnnn Internal connection 5109B310 Figure 2 6 Digital inputs 3 wire technology Power supply Terminal strip for the I O supply Terminal strip for I O inputs IN sensor voltage U and GND I O inputs of an isolated group 3 wire sensor 0 A ON eh Figure 2 6 shows the connection of a 3 wire sensor 5 The sensor signal is led to the input terminal IN The 3 wire sensor power is supplied th rough the terminal points U and L PH N DX 6000AC02 CONTACT 4 wire technology 6000AC02 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation Connecting 4 wire sensors to digita
48. indicates that another module follows e Connect the shield clamp to the corresponding contacts of the connector The clamp ensures proper strain relief Figure 4 17 C or D e Fasten the shield clamp so that as much of the braided shield as pos sible is held underneath the clamp 4 22 PHGNIX 6000AC02 CONTACT 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS ST Modules Smart Terminals Plugging the MINI COMBICON Connectors a INTERBUS IN INTERBUS OUT 5145B002 Figure 4 19 IBS ST ZF 24 BKM T e Plug the connectors into the corresponding terminal strips so that the keying tabs match Remote IN designates the incoming remote bus Remote OUT designates the outgoing remote bus PH NIX Mate CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 4 5 3 Connecting a Remote Bus Using Fiber Optics IS If modules are followed by another remote bus device you must set the NEXT END switch to NEXT You must set the NEXT END switch of the last remote bus module to END II BI NEXT END NEXT END switch Figure 4 20 Example of the position of the NEXT END switch LE 5147A005 IS Refer to the package slips of the F SMA connectors and the Optical Fiber Installation Guidelines DB GB IBS SYS FOC ASSEMBLY Part No 94 23 43 9 when assembling fiber optics e Fit the F SMA connectors to the fiber optic cables e Plug the
49. inputs 4 wire technology ccsssceeseeeeeeeeees 2 15 Figure 2 8 Digital outputs 1 wire technology cccseeeereeeees 2 16 Figure 2 9 Digital outputs 2 wire technology cceseeeeeeeees 2 17 Figure 2 10 Digital outputs 3 wire technology cceeeeeeeeeees 2 18 Figure 2 11 Components of the D SUB connector 9 pos 2 20 Figure 2 12 Assembling D SUB connectors rrrrnrnnrvvrnnrervnnrrnnnnn 2 21 Figure 2 13 D SUB connector pin assignment ses 2 22 Figure 2 14 Components of the SUBCON connector 9 pos 2 23 Figure 2 15 Assembling SUBCON connectors 1 2 24 Figure 2 16 SUBCON connector pin assignment W 1 1 2 24 Figure 2 17 Assembling SUBCON connectors 3 2 25 Figure 2 18 Components of the M12 connector rrrnrnnrrrvnnrnnnnn 2 27 6000AC02 PH NIX C 9 CONTACT Figure 2 19 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure 4 10 Figure 4 11 Figure 4 12 Figure 4 13 Figure 4 14 Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 5 5 Figure 5 6 C 10 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Assembling M12 connectors nrrrrnnrrevnrrvrnnrvvnnrennne 2 28 Structure of an ST compact station rrrnnrrnnnrnnnnrrnnnrr 4 5 Structure of an ST BK m
50. method for I O modules with four connections per I O channel One wire transmits the signal one the potential and the third and fourth are designed for the connection of the shield and ground A Active configuration The active configuration is the parameterization with which the controller board operates the current bus configuration the bus is in ACTIVE or RUN state in which the complete bus configuration is known Known configuration Actuator An actuator is a device which can change the behavior of a process and thereby causes a change in the process variables Actuators are for ex ample lamps switches relays etc Address The address defines a certain memory space With access to the memory space data can be written to or read from this space 6000AC02 PH NIX C 17 CONTACT Addressing Alternative Alternative group number Analog input Analog output Application process Application program Automatic addres sing Automation system Base address Baud rate Binary input C 18 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Addressing is the way in which addresses are assigned With INTERBUS there is user defined addressing and automatic addressing An alternative is a part of the configuration that can be connected to a cer tain bus terminal module as an alternative to other configuration parts It is entered in the low byte of the group number gt Group number The alternative group num
51. power supply unit defective Incoming INTERBUS cable not plugged in Remote bus connection remote bus check Incoming remote bus connection established Incoming remote bus connection defective Bus active remote bus active Data transmission on INTERBUS active No data transmission Bus active but no cyclic data transmission Remote bus disabled Outgoing remote bus switched off Outgoing remote bus switched on The status indicators yellow indicate the signal state of the corresponding inputs outputs If the yellow status LEDs are on this indicates the signal state 1 of the input output signal X Yellow LED ON OFF Status of the input output signal Input output active i e logic state 1 Input output inactive i e logic state 0 PH N DX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Sensor Actuator Boxes SAB 7 4 Mounting Sensor Actuator Boxes Sensor actuator boxes are mounted directly on mounting angles or moun ting plates 7 4 1 Mounting Distances Keep 50 mm 1 969 in free above and below the module for the cabling Keep 32 mm 1 260 in free to the right and left of the module A distance of 150 mm 5 906 in measured from the bottom edge of the module must be kept between the module and a cabinet door or cover 110 mm 4 331 150 mm 5 906 6000A703 Figure 7 3 Mounting distances of sensor actuator boxes 6000AC02 PH N
52. remote bus Yellow gt Green 5 5 Gray 5 Pink Brown Shield 4 Shi F7Shield T T Erie o Power E supply 3 RBST L Fa 7 m This jumper should only be connected F Us is only required for modules with outputs if a further module follows Installation remote bus Outgoing installation Incoming installation remote bus remote bus Ol a y S pla Green 3 3 ggg Gray SERER l l Q 8 l ne Ts er elle El GE Fr Lrg oser g Gs sv um S O Q This jumper should only be connected E Us is only required for modules with outputs if a further module follows 5109C512 Figure 7 8 MINI COMBICON pin assignment 7 12 PH NIX 6000AC02 CONTACT 6000AC02 Es onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Sensor Actuator Boxes SAB Mounting Strain Relief Ensure the tightness of the opening to guarantee IP 67 protection of the module oun 5 s G OM Figure 7 9 Strain relief with a flexible ring Push the flexible ring 6 into the strain relief 5 Push the strain relief 5 into the threaded joint 4 See Figure 7 7 Pull the cable back so that the outer cable sheath is still visible from the inside of the connector hood Fasten the cap 7 onto the threaded joint 4 by turn
53. special functions counting V 24 transmission motor control etc and the degree s of protection given by the ambient conditions The hierarchy of the following criteria determines the selection of the IN TERBUS devices Selection criteria 1 Degree of protection required e g IP 20 IP 65 IP 67 2 Product group local bus or remote bus device When selecting local bus devices e g Smart Terminals keep in mind that for the connec tion to the remote bus one bus terminal module BK module per device group Is needed Remote bus devices e g Configurable Terminals Remote Terminals Sensor Actuator Boxes motor starters can be operated without pre connected BK module 3 Signal type and direction digital analog input and or output 4 Number and combination of the input and output connections available subsection Maximum number of devices see Overview of the Dimensioning of Subsections auf Seite 1 13 Current carrying capacity of the BK module see INTERBUS De vices for Dimensioning the Bus Structure auf Seite 3 11 Maximum length of the entire section and subsections see Over view of the Dimensioning of Subsections auf Seite 1 13 IS In each product group the following criteria must be maintained within a Selecting the Controller Board Look up the suitable controller board for your control system computer in the Phoenix Contact catalog Controller boards containing I in their
54. the lower part of the housing to ensure optimum shielding The shield clamp also causes strain relief e Place the cables with their contact housing in the slot of the lower part of the housing and connect the shielding of the cable with the shield clamp of the housing and screw it tight D Screw the shield clamp tight using the two countersunk screws 23 The wires must not be squeezed between the housing parts e Insert the interlocking screws into the drill holes of the contact housing and place them into the guideways of the lower part of the housing Snap the upper part of the housing on the lower part and fasten the housing pieces together using the two socket head cap screws E Pin assignment Outgoing Incoming remote bus remote bus Yellow Green wm 9 pos D SUB Gray erc 9 pos D SUB male connecto Pink Se 17 DI female Brown connector Strain relief his jumper should only be connected if a further module follows 6000A213 Figure 2 13 D SUB connector pin assignment 2 The contacts 5 and 9 are only jumpered in the outgoing connector 2 22 PH NIX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation 2 9 3 Assembling SUBCON Connectors Type 9 pos D SUB connector male and female me chanical protection against polarity reversal Order Designation SUBCON 9 F SH female connector screw clamp connection Order No 27 61 49 9 S
55. the module is connected to protective earth ground using a metal clip on the rear of the module Other modules are installed on a mounting surface direct mounting The PE connection of the housing can be achieved using a mounting screw on a grounded mounting surface or an outside grounding connection 2 4 Shielding Concept IS Please note the following Ensure a large surface connection of the shield under strain relief or in stall a shield sleeve Ensure good contact between connector and module screw connector tight Donot damage or squeeze any wires Do not strip off the wires too far Use metal coated or metal connectors with electrical connection to strain relief Ensure aclean wire connection Avoid cold junctions Ground the modules 2 6 PH NIX 6000AC02 CONTACT Overvoltages Grounding cable shielding Equipotential bon ding line Surge voltage pro tection devices 23 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation 2 5 Installing Bus Lines Between Buildings Overvoltages result from switching operations electrostatic discharges and lightning discharges Overvoltages inject inductively capacitively or galvanically into the electrical lines for power supply measured value transmission and data transmission In this way surge voltages reach sup ply units and interfaces of systems and devices Ground the cable shielding Figure 2 2 2
56. the single bus devices can be differentiated by means of their position in the system There are controller boards bus ter minal modules BK modules remote bus devices installation remote bus devices and local bus devices 1 6 PH NIX 6000AC02 CONTACT 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics 1 3 1 Describing the Bus Components Controller board Local bus o INTERBus o INTERBus 00 000000000000 00 000000000000 9 29000006000 29 220090000006 oo o oo o I 20000000000000000 269990090000909000 Bus terminal Local bus module Remote bus U gt Oo Oo E Oo MX 24 V supply 6000A103 Figure 1 1 Example of a bus configuration PH NIX ES CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Controller board The controller board takes over the master function in the INTERBUS net work It organizes the data traffic in the INTERBUS system independent of the control or computer system in which it is installed Controller boards are available for a wide range of control and computer systems Tasks of the controller board Transmitting output data to the output modules Reading the input data of the modules Monitoring INTERBUS Sending error messages to the host system Indicati
57. trailing chains see Technical Data of the Cable Types on page B 1 Make sure the bending radius does not fall below a certain value see Technical Data of the Cable Types on page B 1 Cables must not enter the shear area of moving machine parts Do not install bus lines at right angles to driving paths and machine mo vements Use cable ducts or cable bridges Interference Signal and power supply lines should not be installed in parallel If ne cessary metal isolating segments should be placed between the power supply and signal lines Only use connectors with metal housings and connect as much of the shielding as possible to the housing Refer to Installing Bus Lines Between Buildings on page 2 7 when grounding cables run between buildings 6000AC02 PH NIX 2 3 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Routing of buses in control cabinets Routing of buses in buildings Routing of buses outside buildings 2 4 For the installation all interlocks of the connectors screws cap nuts must be firmly tightened to guarantee the best contact between shiel ding and ground Before initial startup the connection between ground and shielding must be checked for low resistance continuity Install bus lines in separate cable ducts or separate cable bundles Avoid the installation of bus lines parallel to power supply lines Install bus
58. 000AC02 CONTACT see Remote bus Selecting cables A 3 6 Remote bus branch 1 9 Remote bus devices COMIC eege 3 14 Remote Terminals see RT modules THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Shielding concept 2 6 Shift registers cccsseeccsseeeeseeeeeseeees 1 15 IP 1 14 Slotted Microwave goude 1 15 Smart Terminals see ST modules ST bus terminal modules RT modules Structure i e 4 6 Diagnostic and status indicators 5 10 ST compact station Dimensions rrnnrrrnannvvnnrnnnnnnnnnnennn 5 13 Structure MPR 28 mm 4 5 GOUGING escisiones 5 16 ST modules S css 4 3 MOUNTING kecsesen 5 12 Dimensions rrarrnnrrvnnrnnnnrnnnrnnnnen 4 13 Product description see 5 3 Grounding arrrnnnnnnovnnnrennnnnenvnnneennn 4 14 gt 0 6 FE EN 5 6 ike i fo WEE 4 12 Technical data secs 5 21 Mounting the ST cable 4 15 RT station Product description 4 3 SUCO set ss o as 5 5 e ler EE 4 7 Technical data 4 25 S Standards E 1 5 SAB Structure see Sensor actuator boxes CT I O GatewayS cccccccseceeseeeeeeees 6 4 Sensor actuator boxes Ville wett 8 8 Connecting I O devices 1 1 1 W1 1 7 15 RT modules 5 6 Diagnostic and status indicators 7 6 KAREN 5 5 Dimensions 2 Sen 7 8 Sensor actuator box station 7 4 Grounding PR P 7 9 Sensor actuator Doxyes An 7 5 MOUN tin git T E 7 9 ST bus terminal modules 4 6 Product description 7 3 ST
59. 00A702 Figure 7 2 Example structure of a sensor actuator box Top fixing hole Slot for labeling field Status indicators for inputs and outputs Digital inputs outputs M12 circular connector 5 pos Connector hood outgoing remote bus INTERBUS OUT Functional earth ground connection Connector hood incoming remote bus INTERBUS IN Diagnostic indicators O N OO OF RP Go Mech 6000AC02 PH NIX 7 5 CONTACT IBS SYS PRO INST UME Diagnostics Status 7 6 7 3 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Diagnostic and Status Indicators The diagnostic and status indicators of the sensor actuator boxes allow for quick local error diagnostics The LEDs listed below are typical for sensor actuator boxes but not all of the LEDs are on every module Depending on the module type additional LEDs can indicate the operating state of the module For additional information on the diagnostic and status indicators please refer to the data sheet of the corresponding module The diagnostic indicators red green indicate the type and location of the error A sensor actuator box is functioning correctly if all of the green LEDs are On UL RC BA RD Green LED ON OFF Green LED ON OFF Green LED ON OFF As of G4 Flashing Red LED ON OFF Supply voltage of the module electronics Supply voltage in permissible tolerance zone Supply voltage not present Fuse blown in BK module Internal
60. 0AC02 PH NIX 1 13 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Copper cable Fiber optics Slip rings Infrared sion paths transmis 1 3 3 Transmission Medium The standard transmission type is using twisted pair cables but INTER BUS can also use other media such as fiber optics slip rings and infrared transmission paths That means that INTERBUS can also reach parts of the system that cannot be accessed with copper cables Standard interface Up to 400 m 1312 336 ft can be covered between two stations Standard cables are available for Indoor installation Flexible applications e g moving flexible cable track Underground installation There are three different types of fiber optics Polymer fiber cables are easier to assemble than the below mentioned fiber optics With polymer fibers approx 50 m 164 042 ft between two remote bus devices can be covered For exact distances see the Op tical Fiber Installation Guidelines Designation DB GB IBS SYS FOC ASSEMBLY Part No 94 23 43 9 HCS cable is a hybrid fiber with glass fiber core and plastic fiber shea thing The assembly is complicated and up to 300 m 984 252 ft bet ween two remote bus devices can be covered For exact distances see the Optical Fiber Installation Guidelines Designation DB GB IBS SYS FOC ASSEMBLY Part No 94 23 43 9 Glass fiber assembly is very complicated With po
61. 11 5 pos with plastic knurl 5 pos with metal knurl SACC M12MS 5CON PG11 DUO SACC M12MS 5CON PG11 DUO M 16 81 09 1 16 81 101 16 62 26 9 16 63 129 16 81473 16 62 28 5 16 62 748 Assembled sensor actuator cable M12 3 pos straight male connector on straight female connector Cable length 0 3 m 0 984 ft Cable length 0 6 m 1 969 ft Cable length 1 5 m 4 921 ft Cable length 3 0 m 9 843 ft SAC 3P M12MS 0 3 PUR M12FS SAC 3P M12MS 0 6 PUR M12FS SAC 3P M12MS 1 5 PUR M12FS SAC 3P M12MS 3 0 PUR M12FS 16 81 509 16 81 51 2 16 81525 16 81 53 8 Assembled sensor actuator cable M12 3 pos straight male connector on angled female connector Cable length 0 3 m 0 984 ft Cable length 0 6 m 1 969 ft Cable length 1 5 m 4 921 ft Cable length 3 0 m 9 843 ft SAC 3P M12MS 0 3 PUR M12FR SAC 3P M12MS 0 6 PUR M12FR SAC 3P M12MS 1 5 PUR M12FR SAC 3P M12MS 3 0 PUR M12FR 16 81 54 1 16 8155 4 16 81 56 7 16 81570 Assembled sensor actuator cable M12 4 pos straight male connector on straight female connector Cable length 0 3 m 0 984 ft Cable length 0 6 m 1 969 ft Cable length 1 5 m 4 921 ft Cable length 3 0 m 9 843 ft SAC 4P M12MS 0 3 PUR M12FS SAC 4P M12MS 0 6 PUR M12FS SAC 4P M12MS 1 5 PUR M12FS SAC 4P M12MS 3 0 PUR M12FS 16 68 35 7 16 68 36 0 16 68 37 3 16 68 38 6 Assembled sensor actuator cable M12 4 pos straight male connector on angled female connector Cable length 0 3 m
62. 12 Figure 2 8 Digital outputs 1 wire technology Power supply Terminal strip for the I O supply Terminal strip for the I O outputs OUT Actuator here lamp da QO NO eh Figure 2 8 shows the connection of an actuator 4 to the I O terminal strip of a digital output module The load lamp is directly switched through out put OUT The maximum current carrying capacity of the output must not be excee ded PH N DX 6000AC02 CONTACT 2 wire technology 6000AC02 A onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation Connecting actuators to digital output modules The I O terminal strips of the module have one terminal point per output channel To pick off a digital output signal OUT For the reference potential L of the output channel 24 V DC OUT OUT OUT OUT Internal connection 5109B313 Figure 2 9 Digital outputs 2 wire technology Power supply Terminal strip for the I O supply Terminal strip for the I O outputs OUT Actuator here lamp da QO NO eh Figure 2 9 shows the connection of an actuator 4 to the I O terminal strip of a digital output module The actuator power is supplied through output OUT The load lamp is directly switched through the output The maximum current carrying capacity of the output must not be excee ded PHCENIX SCH CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS
63. 120 230 120 230 V AC 500 500 V AC 400 400 V AC Task Function Al AIO AO BDO BDI BAO BAI BK BKM CBK CDI CDO CNT DI DIO DO ELR FT GT INC MLR PT R RELS SEB UTH V 24 Analog input module Analog input output module Analog output module Basic version of the corresponding module Bus terminal module Basic bus terminal module Bus terminal module for the installation remote bus Digital installation remote bus input output module Counter module Digital input module Digital input output module Digital output module Electronic load relay Fault tolerant I O gateway Incremental encoder module Mechanical load relay Resistance temperature sensors Relay output High speed exciter module Thermocouples Serial connection V 24 RS 232 PH N DX 6000AC02 CONTACT 6000AC02 VFD WT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics Frequency inverter Extended temperature range Number of Inputs Outputs and or Connection Method Slots Groups Examples 16 4 16 8 24 16 32 2 Extensions 16 inputs with 4 groups 16 inputs on 8 slots 24 inputs 16 outputs 32 channels 2 wire technology Current limit With fiber optic connection Special function With copper remote bus connection twisted pair Bipolar With Ethernet interface With electrical isolation Local bus remote bus With special function PHCENIX Wetz CONTACT THE ONLINE DISTRIBUTOR OF ELECT
64. 2 Figure 8 6 Direct installation housing Size 2 8 13 Figure 8 7 Removing the connector hoods of a motor starter 8 16 Figure 8 8 Fitting the threaded joints murarenerrnvnvrrnvrvernnrrennnnnen 8 16 Figure 8 9 Assembling the components of the connector hood NNN 8 17 Figure 8 10 MINI COMBICON pin assignment eeeeeeees 8 18 Figure 8 11 Placing the connector hoodS mrrnnrrnrnnvvennnnverrnnvrennnn 8 19 Figure 8 12 Removing the terminal strip Cover rrrrerrnnverrnnvrennnn 8 20 Figure 8 13 Assembling POWER COMBICON rrrnnrrrnrnnnnvvnnnnnnnr 8 21 Figure 8 14 Inserting the POWER COMBICON connector 8 22 Figure 8 15 Mounting the terminal strip cover seeren 8 22 Figure A 1 9 pos D SUB 9 pos D SUB rrrrnnnnnnnnnnnnnnnnnnnrnnnnnnnnnne A 4 Figure A 2 9 pos D SUB 8 pos MINI COMBICON rrrnnnnnnrnnnrr A 5 Figure A 3 9 pos D SUB 5 pos MINI COMBICON 00 A 6 Figure A 4 9 pos D SUB 10 pos MINI COMBICON A 8 Figure A 5 8 pos MINI COMBICON 9 pos D SUB rumnnnnnnnrnnnnnnnnrnrnnnnvennnnnnsennnnnnnsennnnnsnennnnne A 9 Figure A 6 8 pos MINI COMBICON 8 pos MINI COMBICON cccccceeeeeeesseeeeeeeeeeees A 11 Figure A 7 8 pos MINI COMBICON 5 pos MINI COMBICON rrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennn A 13 Figure A 8 8 pos MINI COMBICON 10 pos MINI COMBICON rrrnrannnnnnvvvvvnvnnnnnnvvrrrnnnnn A 15 Figure A 9 5 pos MINI CO
65. 2 M8 hexagonal nut 6000AC02 PHCENIX SCH CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 14 1mm 0 551 0 039 180 0 5 mm 7 087 0 020 20 mm 0 787 288 0 5 mm 11 339 0 0197 317 mm 12 480 9mm 0 354 0 354 150 0 5 mm 5 906 0 020 18 mm 252 mm 9 921 0 709 Q Q 5 3 9mm ke 2 0 354 tl 140 0 5 mm oi 5 512 0 020 2 6000A805 Figure 8 5 Direct installation housing size 2 1 M8 hexagonal screw 2 M8 hexagonal nut 8 12 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter 180 0 5 mm 7 087 0 020 14 1 mm 20 mm 0 787 0 551 0 039 a 5 E N A Fle 13 e Oci He IO LO IN E Ola Se Ke 20 mm 0 787
66. 4 4 6000AC02 PH NIX 8 25 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 8 9 Motor Behavior in the Event of an Error Shutdown Behavior in the Case of Errors The motor is shut down whenever an error occurs A status message does not cause the motor to shut down Restart Behavior After an Error To restart the motor after it has been shut down due to an error the error acknowledgment bit must first be set in the INTERBUS output data word bit 6 Again an overload error can only be acknowledged after a recovery time of at least one minute If the module accepts the reset command the diagnostic code will be reset All error flags will be cleared The overcurrent counter will not be reset De pending on the shutdown condition it is reset after a preset period without motor current approximately 2 to 3 minutes After resetting the error the user must reset the error acknowledgment bit bit 6 in the output data word Pressing the error acknowledgment button on the module also resets the error Again an overload error can only be acknowledged after a reco very time of at least one minute The recovery time does not apply to the following errors Phase failure power failure blown fuse error code Ou Sensor supply not present error code Chex Solid state switch cannot be controlled error code Dpex Motor starter not plugged in or motor temperature exceeded error code Ep e
67. 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals 5 7 Common Technical Data IS This data is valid for the preferred mounting position horizontal The technical data does not claim to be complete Phoenix Contact reser ves the right to make any technical changes that serve the purpose of tech nical progress Regulations Developed according to VDE 0160 UL 508 Ambient temperature Operation 0 C to 60 C 32 F to 140 F Storage and transport 25 C to 75 C 13 F to 167 F Humidity Operation 75 no condensation Storage 85 no condensation Air pressure Operation 80 kPa to 106 kPa up to 2000 m 6562 ft above sea level Ventilation Hanging module natural convection Degree of protection IP 20 IEC 60536 Class of protection Class 3 according to VDE 0106 IEC 60536 Air and creepance distances According to IEC 60644 IEC 60664A DIN VDE 0110 1989 01 and DIN VDE 0160 1988 05 Housing material PA6 6 VO self extinguishing VO Vibration test 2g 19 6 m s at 55 Hz Test conditions 10 cycles per axis frequency change of 1 octave per mi nute IEC 60068 2 6 Shock test 159 147m s at 55 Hz Test conditions 3 impulses per axis and direction IEC 60068 2 27 Nominal value Us 24 V DC Special variants 120 V AC IBS RT 120 DI 16 T 230 V AC IBS RT 230 DI 16 T 120 to 230 V AC IBS RT 120 230 DO 16 T
68. AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS The input address area is an area in which the INTERBUS devices store their data for the control system Input data is data that is transmitted from an INTERBUS device to an ap plication program Data which is transmitted from a device to an application program is input process data IN PD for this application The installation local bus connects installation local bus devices There are two types INTERBUS Loop and INTERBUS Loop 2 The installation remote bus is a variant of the remote bus As well as the wires for data transmission the installation remote bus carries the supply voltage for the module electronics of the connected I O modules and the sensors The power is looped through a bus terminal module In terms of topology the installation remote bus is a remote bus branch that can be used to set up distributed substations Sensors and actuators can be di rectly connected to these substations See also extended installation re mote bus An installation remote bus device is an INTERBUS device whose remote bus interface can provide an additional voltage for the supply of the module electronics and sensors The INTERBUS is a fieldbus standardized according to EN 50254 Volume 2 for the serial transmission of data from the sensor actuator area Device The INTERBUS Loop can be used to network sensors and actuators that are distributed at machines or in systems Ind
69. AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter 6000A813 Figure 8 13 Assembling POWER COMBICON e Push the cable through the cap nut 1 compression ring 2 grommet 3 and basic unit 4 of the PG threaded joints Figure 8 13 A e Strip the cable sheath off as required and strip 6 mm 0 236 in off the wires Figure 8 13 B e Crimp ferrules to the wire ends and wire the POWER COMBICON con nector according to the data sheet Figure 8 13 C e Push the compression ring 2 onto the grommet 3 and thereafter both parts into the cable gland Figure 8 13 D e Push these three parts to within approximately 3 mm 0 118 in of the insulation Tighten the PG threaded joint by turning the cap nut Figure 8 13 E 6000AC02 PH NIX 8 21 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Figure 8 14 Inserting the POWER COMBICON connector e Plug the connector into the corresponding terminal strip so that the co ding tabs match and push the PG threaded joint into the associated recess Insert filler plugs into the unused recesses Figure 8 15 Mounting the terminal strip cover e Mount the terminal strip cover and fasten the screws 8 22 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTE
70. BK module An ST compact station is comprised of a BK module and up to eight I O modules see Figure 4 1 The BK module supplies the com munications power to the I O modules In the bus topology a compact sta tion is the same as a local bus as it is connected to the remote bus through a BK module Analog and digital input output modules are available in the ST family Spe cial function modules are also available ST family modules can have In addition to the listed versions there are many modules in a standard version and a version with extended functio nality Almost all modules are available either with screw clamp or spring clamp terminals 8 16 or 32 digital inputs each having 24 V DC supply voltage 16 digital inputs alternatively with 24 V AC 120 V AC or 230 V AC supply voltage 8 16 or 32 digital outputs each having 24 V DC supply voltage 16 digital outputs with 250 mA or 500 mA output current 8 digital outputs with 120 230 V AC supply voltage digital output modules with 16 relay N O contact outputs 8 digital inputs and 8 relay contact changeover outputs 8 digital inputs and 8 digital outputs 8 digital inputs and 8 digital outputs with special functions 2 4 or 8 analog inputs with special functions 4 or 8 analog outputs with special functions Special function modules like counters positioning modules V 24 RS 232 interfaces ASI link module BK modules with copper fiber optic connection BK mo
71. BS SYS PRO INST UME 3 3 Connecting INTERBUS Devices Local bus devices Local bus devices are connected to the remote bus with a BK module Local bus devices can only be combined with each other They cannot be combined with any other remote bus devices This applies for ST modules Smart Terminals Remote bus devices In general remote bus devices with fiber optic connection cannot be con nected with remote bus devices using copper cables For the conversion from fiber optic to copper and vice versa Phoenix Contact offers corres ponding interface converters Table 3 4 Connecting remote bus devices copper X The following remote bus devices can be connected with each other The following remote bus devices cannot be connected with each other RB Remote Bus IRB Installation Remote Bus BK Bus terminal module 3 14 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section This section informs you about the module overlapping properties of ST modules 91 Modules STN 4 3 4 1 Product Description ccccceccceeeceeecceeeseeeceeeeseeeeeeeseesaeeesaeeesaes 4 3 42 er EN 4 5 4 2 1 Structure of an ST Compact Station 4 5 4 2 2 Structure of an ST Bus Terminal Module 4 6 4 2 3 Structure of an ST Module nrrennnnnnrvnnnnrnvnnnnennnnnrnnnnnnrn 4 7 4 3 Diagnostic and Status Indicators assrrerrnnnrrvrrnnrrrrvernnnerrennnnnr 4 9 4 3 1 LEDs on BK M
72. BUTOR OF ELECTRONIC COMPONENTS 7 2 PHC NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Sensor Actuator Boxes SAB 7 Sensor Actuator Boxes SAB Types Positioning Mounting Bus connection Transmission medi um I O connection 6000AC02 7 1 Product Description The sensor actuator boxes SAB are compact I O units with remote bus function SABs can be directly connected to the remote bus or installation remote bus Sensor actuator boxes are used for applications with only a few input out put points They can be combined with all INTERBUS compatible devices Modules are available with digital input output functions 4 digital inputs 8 digital inputs 16 digital inputs 8 digital outputs 4 digital inputs 2 digital outputs 4 digital inputs 4 digital outputs Sensor actuator boxes can be used locally They can be installed into sys tems or machines without a control cabinet IP 67 protection Sensor actuator boxes are directly screwed down on a mounting surface or mounted on aluminum mounting profiles The modules are grounded with a functional earth ground connection on the outside of the housing The bus cable is led into the connector hood through PG9 threaded joints and MINI COMBICON connectors The voltage supply for the module electronics can be connected with a hy brid cable installation remote bus or supplied separately SABs can only be connec
73. C COMPONENTS IBS SYS PRO INST UME Rail Mounting Install a clean and corrosion free mounting rail DIN EN 50022 Phoenix Contact Order Designation NS 35 on the mounting surface PHCENIX PHCENIX CONTACT CONTACT INTERBus INTERBus 1121314 1516 718 9110 11112 13 14 15 16 6000A512 Figure 5 11 Rail mounting Grounding Ground the mounting rail correctly Connect the mounting rail with protective earth ground using a grounding terminal The modules are grounded when they are snapped onto the mounting rail In addition connect PE to the PE connection on the front right side of the module 5 16 PH NIX 6000AC02 CONTACT Mounting Removal 6000AC02 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals LLL IOI I ELIDA IL IIS IL PILI ILL LAL EE LLILIELLELLLAD ALLE LLDEPEIL DoE LI TESTE f e A C 6000A511 Figure 5 12 Rail mounting and removal Place the RT module onto the mounting rail from above The connection terminals for the inputs outputs are on the lower half of the module Figure 5 12 left
74. DE 0470 1 Degrees of protection provided by enclosures IP code IEC 60529 EN 60529 DIN EN 50100 1 Safety of machinery electrosensitive protective equipment general requirements and tests Operations and procedures that are not standardized have to be carried out according to the current state of technology and safety 6000AC02 PH NIX 1 5 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 1 3 Introducing the INTERBUS System INTERBUS is a serial bus system which transmits data between control systems e g PLCs PCs VMEbus computers robot controllers etc and distributed I O modules that are connected to sensors and actuators ope rator equipment indicators drives etc INTERBUS has a ring structure The ring structure allows INTERBUS to send and receive data simultaneously INTERBUS is a single master system A master the controller board con trols all devices of an INTERBUS ring From the controller board all devices are connected to the bus system Each device has two separate lines for data transmission one for forward data transfer and one for return data transfer This eliminates the need for a return line from the last to the first device necessary in a simple ring sys tem The forward and return lines run in one bus cable From the installa tion point of view INTERBUS has a tree structure as only one cable leads from one device to the next In the INTERBUS topology
75. ED Status of the motor output ON Direction of rotation x on winding y on OFF Direction of rotation x off winding y off Yellow LED Manual mode ON Enabled OFF Disabled Yellow LED Input z ON Input z active signal high OFF Input z inactive signal low PH NIX 6000AC02 CONTACT 8 6 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter Mounting Motor Starters Motor starters are mounted directly on mounting angles or mounting plates The modules can be mounted in a flat A or hanging B position 8 6 1 20 mm 0 787 5 197 Lag 84 mm 1 3 31 2 Figure 8 4 Dimensions of Motor Starter Modules 180 0 5 mm 14 1 mm 7 087 0 020 0 551 0 039 a ES Q MSG OH I KF FJ FH k H LO ETA 6 dd dd dd 60 a T i i No B A 9 mm 150 0 5 mm 0 354 5 906 0 020 a 252 mm 9 921 18 mm 0 709 Lal C C C Gi 84 1 mm 3 307 0 039 6000A804 Direct installation housing size 1 1 M8 hexagonal screw
76. ENTS Appendix A For exact instruction see page 7 10 and 8 15 For exact instruction see page 7 10 and 8 15 A 22 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A 12 Cable Type MC5 MC10 Outgoing remote bus Incoming remote bus 24V Shield Strain relief Shield Yellow Green Gray Pink Brown Gray Ground I EES Jo Shield Strain relief c D ODUOUODHDHDU Blue This jumper should only be connected if a further 15 mm 0 591 M 1 181 module follows Color coding 6000A912 Figure A 12 5 pos MINI COMBICON 10 pos MINI COMBICON CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A For exact instruction see page 7 10 and 8 15 For exact instruction see page 6 10 A 24 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A 13 Cable Type MC5 I MC5 I Outgoing installation remote bus Incoming installation remote bus Ol Ol o 0 Yellow w L gt 7 ges Green UI 5 elC Gray o 2 O Pink o UCI H x Brown m VT l i l i Ol I Ie I Q E Yellow I Shield Green
77. Grounding Concept 2 6 Sensor actuator boxes 7 9 ST modules 4E Tic 4 12 UO module cece ceeececeececeeeeeeeeeeeeseeeeeees 1 9 N IBS CMD SWT ees 1 27 Noise emission rrrnrnerranrrrnnnrrevnannennnn 1 30 BE sle gt EE 1 9 N wire technology Identification cycle sessoeensennnnennennnne 1 15 Digital inputs uses 2 12 Immunity to mierterence 1 30 Digital Outputs esarrarrrronrrronnronerr 2 16 Infrared transmission Dain 1 14 Installation P Grounding Concept 2 6 Parameter data 1 16 Shielding Concept 2 6 Power supply SE EES 2 4 Bus terminal modules BK modules 2 10 Installation remote DUS c ccceseeeeeees 1 9 POWER COMBICON 00 ccceeeeeeees 8 20 DIMENSIONING 000 R 1 12 Process GAL A sound nar 1 16 Selecting cables AA 3 8 Product description CT I O GatewaYS ccccccesssseeeeeeeeees 6 3 L Motor Starters rrrrarrrnrrnnrrrrnrrnnnennrr 8 3 Local DUS 2 RA Mia E 1 9 RT Modules ca eger serierne 5 3 Sensor actuator boxes 7 3 M ST Lee TEE 4 3 Motor starters Connecting the power periphery 8 20 Q Diagnostic and status indicators 8 9 Quick response rrnnnrrnnnnnrnrnnnrnnnnnrennnnn 1 17 Dimensions osscconcnsssccostetensesatensesscast 8 11 Grounding cccseeeeeeeeeeeseeeeeeseaees 8 14 R SUN HR ped 8 14 Remote DUS EE 1 8 Product description rrnnnrnnnnnnnnnnn 8 3 Dimensioning seeren 1 11 C 38 PH NIX 6
78. H NIX 2 9 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 2 10 2 7 Power Supply of Bus Terminal Modules BK Modules The BK module supplies communications power to the module electronics of the connected modules If this communications power is switched off the bus stops The power supply of the sensors and actuators should be installed and pro tected independently of the power supply of the INTERBUS module elec tronics This way INTERBUS continues to run even if some I O devices are switched off When using an emergency stop circuit only the power supply of the actu ators should be connected to the emergency stop circuit Errors can then be detected with the sensors in the emergency stop state PH N DX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation 2 8 Connection of Digital Sensors and Actua tors Most of the digital I O modules of the INTERBUS product families enable the connection of sensors and actuators in 1 wire 2 wire 3 wire or 4 wire technology In the following these connection methods are described in general terms The explanation of the connection methods is independent of the terminal assignment of a specific product family 2 8 1 Terms Used N wire technology The term n wire technology means n wires are connected to the input or output module 4 wire technology means for example that the following signals cables can
79. I O supply voltage Supply voltage in permissible tolerance zone Supply voltage not present Supply voltage of the electronics module Supply voltage in permissible tolerance zone Supply voltage not present Incoming ST cable not plugged in Fuse blown in BK module Internal power supply unit of the BK module defective Incoming ST cable connection ST cable connection established ST cable connection defective Bus active remote bus active Remote bus active Remote bus not active Bus active but no cyclic data transmission Error of a certain group Short circuit or overload of an output of the group n Short circuit or overload of the sensor supply of a group n No error The status of the input output can be read on the corresponding yellow LED XX Yellow LED Status input output ON OFF Corresponding input output is set Corresponding input output is not set In addition there is a TR LED on PCP compatible modules TR GreenLED Transmit Receive parameter channel active ON OFF PH NIX CONTACT PCP active module receives sends data PCP not active onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 4 12 4 4 Mounting ST Modules In general ST modules are mounted onto mounting rails 4 4 1 Mounting Distances The space required for the routing of a bus depends on the number of ca bles to be installed and the amount of fr
80. IEC 1156 1 cl 3 3 6 100 Q 15 at f gt 1 MHz Dielectric strength VDE 0472 509 test type C Wire wire 1000 Vins 1 min IEC 189 1 cl 5 2 Wire shield 1000 Vins 1 min Isolation resistance after testing diel 150 MQ minimum for 1 km VDE 0472 502 test type B ectric strength 0 621 mi cable IEC 189 1 cl 5 3 Maximum transfer impedance coup 250 mQ m IEC 96 1 ling resistance at 30 MHz Effective capacitance at 800 Hz 60 nF maximum for 1 km VDE 0472 504 test type A 0 621 mi cable IEC 198 1 cl 5 4 Minimum near end crosstalk attenua At 0 772 MHz VDE 0472 517 tion NEXT for 100 m 1 MHz IEC 1156 1 cl 3 3 4 328 084 ft cable 2 MHz 4 MHz 8 MHz 10 MHz 16 MHz 20 MHz Maximum wave attenuation for 100 m 0 256 MHz VDE 0472 515 328 084 ft cable 0 772 MHz IEC 1156 1 cl 3 3 2 1 MHz 4 MHz 10 MHz 16 MHz 20 MHz 6000AC02 PH NIX B 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix B Remote Bus Cable Standard Used in standard permanent installations without any special mechanical strain Designation IBS RBC METER T Order No 28 06 28 6 Structure 3 x 2 x 0 22 mm 24 AWG Always 2 wires twisted as a pair common shiel ding tinned copper braided shield Sheath color Green RAL 6017 Cable diameter 0 22 mm 24 AWG Outside diameter 7 2 mm 0 283 in Bending radius Minimum 58 mm 2 283 in permanently installed Ambient compati Free from substances which would hinder coating bility wi
81. MBICON 6000AC02 PH NIX A 29 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A For exact instruction see page 6 10 For exact instruction see page 7 10 and 8 15 A 30 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A 17 Cable Type MC10 MC10 Outgoing remote bus Incoming remote bus Oa ee Power Fom L VEG ml moduetolons supply So GOTT Shieta strain relief colo Ga S OC 00 LE Green gt OJE oom po Te Yellow dE sit D nl Pink Q0 ER Gray WD d gt bgo x QE Brown m QL S E Smwstan elo Jo Sian reier O C 30 mm 1 181 Ej 15 mm 0 591 1 gt Sy 2 5 mm 0 197 Figure A 17 10 pos MINI COMBICON 10 pos MINI COMBICON For exact instruction see page 6 10 For exact instruction see page 6 10 6000AC02 PH NIX A 31 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A A 32 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix B B Technical Data of the Cable Types B 1 Remote Bus Cable Table B 1 Electric data for remote bus cable DC conductor resistance per 100m 9 6 Q maximum VDE 0472 501 IEC 189 1 cl 5 1 Characteristic impedance 120 Q 20 at f 0 064 MHz
82. MBICON 9 pos D SUB 06 A 17 C 12 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Figure A 10 5 pos MINI COMBICON 8 pos MINI COMBICON cccseeceeeeeeteeeeteneetens A 19 Figure A 11 5 pos MINI COMBICON 5 pos MINI COMBICON cccsseceeeeeereeeeteeetens A 21 Figure A 12 5 pos MINI COMBICON 10 pos MINI COMBICON rrarannarrennrrennerennnrennnnennene A 23 Figure A 13 5 pos MINI COMBICON with installation remote bus A 25 Figure A 14 10 pos MINI COMBICON 9 pos D SUB ee A 27 Figure A 15 10 pos MINI COMBICON 8 pos MINI COMBICON ccccceeeeeeseeeeeeeeeeeeens A 28 Figure A 16 10 pos MINI COMBICON 5 pos MINI COMBICON rrerrnrrrrnnnrrnnnrernnnennunennunen A 29 Figure A 17 10 pos MINI COMBICON 10 pos MINI COMBICON rrarrennnrrrnnrernnnrennnnrevnneenne A 31 6000AC02 PH NIX C 13 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS C 14 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix C C 2 List of Tables Table 1 1 DVS Fe E E EE 1 10 Table 1 2 INTERBUS subsections for copper cable 1 13 Table 1 3 Differences between G3 and GA 1 19 Table 1 4 Overview of the INTERBUS product families 1 21 Table 3 1 Specifications for remote bus cables rrrrnrrrranrrnnnrr 3 6 Table 3 2 Specifications for installation remote bus cables 3 8 Table 3 3
83. MC8 Outgoing remote bus Incoming remote bus Ui Gelb ol Yellow gt gt T TI Green J o 5 TJ Gray O z LC Pink Bike Or Brown dm Fre J O Jesse Oo Gy t H negl T o O7 STI ov U DI 7 This jumper should only be connected if a further Liz module follows 30 mm OG 15 mm 0 591 Color coding Figure A 10 5 pos MINI COMBICON 8 pos MINI COMBICON 6000A910 6000AC02 PH NIX A 19 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A For exact instruction see page 7 10 and 8 15 For exact instruction see page 4 21 A 20 PHGNIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A 11 Cable Type MC5 MC5 Outgoing remote bus Incoming remote bus Ol ol O Yellow gt 7 Green gt o 5 0 Gray U 2 z L Pink S o x O Brown m I O Shield I I Shield Power L is jumper should only U amp p RBST E be connected if a further ss DI EERSTEN modules with outputs Break off Color coding Color coding Figure A 11 5 pos MINI COMBICON 5 pos MINI COMBICON 6000A911 6000AC02 PH NIX A 21 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPON
84. NIC COMPONENTS ST Modules Smart Terminals 4 5 Connecting the Remote Bus 4 5 1 Connecting a Remote Bus With a D SUB Connec tor INTERBUS uses a 6 wire cable that is available by the meter IBS RBC METER T Order No 28 06 28 6 For more detailed information please refer to Assembling D SUB Connec E tors auf Seite 2 20 20 mm 0 787 8 mm 0 315 C 6000A412 Figure 4 15 Connecting the remote bus cable e Strip 20 mm 0 787 in off the cable sheath e Shorten the braided shield to 8 mm 0 315 in e Fold the shielding uniformly back over the sheath e Strip 3 mm 0 118 in off the wires Cut off the white wire as it is not required e Connect the wires to the contacts e Clamp the shield under the strain relief 1 to create a conductive con nection with the housing Figure 4 15 CH 6000AC02 PH NIX 4 19 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UM E Pin assignment 4 20 Outgoing Incoming remote bus remote bus Yellow Green em 9 pos D SUB meee Gray eee 9 pos D SUB male Pink female connector Brown conector This jumper should only be connected if a further module follows 6000A413 Figure 4 16 D SUB connector pin assignment Contacts 5 and 9 must be jumpered in the outgoing remote bus male con nector PH N DX 6000AC02 CONTACT 6000AC02 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTR
85. ON screw clamp terminals 6000AC02 PH NIX 6 3 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 6 2 Structure 6 2 1 Structure of a System With CT I O Gateways System With Copper Wires 00000000 a 00000000 00000000 2000000004 323232327 Remote bus 1 Remote bus 2 5175C003 Figure 6 1 Installation example IBS CT 24 IO GT T 6 4 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS CT I O Gateways Configurable Terminals 6000AC02 System With Fiber Optics zOOOOOOOOG gt 00000000 8 0 OO OO OO OO OO OO OO OO 15 7 24 V DC 1 24VDC2 Remote bus 1 Remote bus 2 60004602 Figure 6 2 Installation example IBS CT 24 IO GT LK PH NIX a CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 6 2 2 Structure of a CT l O Gateway 1 3 4 TN 8 0 8 0 KEE EjinterBus OVOO IO 00 0 O COOC Ee Sc RC BA RD O OO O UL RC BA RD Ord No 27 19 47 0 Hine S 3 S BRERERRRRR 35 9133 Eee Remote OUT 010 D Remote OUT C OO D Ou O O Q7 5 7 15 KEMMER Module Ident 03 C Remote IN 7 Bus electronics Status Bus electronics remote bus 1 display remote bus 2 5175B003 Figure 6 3 Front view IBS CT 24 IO GT T 1 Diagnostic indicators for remote bus 1 2 Configuration switch S1 3 Pushbutton S2 selection of the word or byte number of the INTERBU
86. ONENTS ted with each other via the network and be PCP compatible The commu nication relationship list stores information about each communication re lationship A communication relationship list is a list for PCP communication in which the connection parameters of the communication relationship are stored between two devices During connection establishment a compatibility check of the connection parameters in the CRLs of both devices is made The relevant connection parameters are the transmit and receiver buffer sizes as well as the supported PCP services Instead of connection para meters one also speaks of suitable context conditions The communication relationship list of a device contains the description of all communication re lationships of this device regardless of when they are used A communication service is a service used for establishing and aborting a connection as well as in data exchange between two devices PCP service The compact modules have a housing with IP 65 protection and are used in the installation remote bus The sensors and actuators are connected using IP 65 circular connectors The complete bus configuration contains the current bus configuration i e the stored configuration including all alternative groups and disconnected devices Current bus configuration Devices units or application programs that are the part of an automated system Configuration frame The configuration fram
87. ONIC COMPONENTS ST Modules Smart Terminals 4 5 2 Connecting a Remote Bus With MINI COMBICON The following connection procedure only applies for the bus terminal mo dule IBS ST ZF 24 BKM T Fit the 8 pos MINI COMBICON male connectors that are also supplied to the remote bus cable 30 mm B 1 181 15 mm 5 mm A 6000A414 Figure 4 17 Assembling MINI COMBICON male connectors e Strip approx 30 mm 1 181 in off the outer cable sheath Figure 4 17 A e Shorten the braided shield to 15 mm 0 591 in Figure 4 17 A and place it around the outer cable sheath Figure 4 17 B e Remove the protective foil e Cut off the white wire close to the outer cable sheath as it is not re quired e Strip approx 5 mm 0 197 in off the wires Figure 4 17 B e Crimp ferrules to the end of the wires e Wire the corresponding connectors according to the following figure PHCENIX el CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Outgoing Incoming remote bus remote bus c D D Ground EI Fre Shield Slsieieislplele OTYTHDIO pooObbOOO I3A08v0 6000A415 Figure 4 18 Pin assignment of the MINI COMBICON connectors IS A jumper must be installed between the contacts K and L of the outgoing remote bus connector Remote OUT The jumper
88. Oodules cccccceeccseeeeeeeeeeeeeeeeeeeees 4 10 4 3 2 LEDs on Input Output Modules rrrnrrnnnrrrvanrnnnnrrnnn 4 11 4 4 Mounting ST Modules ccccccccsseececseeeeeceeeeseeeeeeseeeeeesaeeeens 4 12 4 4 1 Mounting Distances rrrnrnennnnvnnervnnnnennnrrnnnnrennrrennerennn 4 12 4 4 2 ST Module Dimensions rrrrrrrnrvvnnrrvvnnnrvnnnrnnanrnnnnennnn 4 13 4 4 3 Mounting ST Modules rrrnnnnnnnnnnnnnnvnnnnennnnnrnnnnnnennnnnr 4 14 4 4 4 Removing ST Modules cccccccccseeeeessseeeeeeseeseeeees 4 17 4 5 Connecting the Remote BUS rrrnnrnrnnnnrnvnnnnnvnvnnnrennnnrennnnennnnnnen 4 19 4 5 1 Connecting a Remote Bus With a D SUB Connector 4 19 4 5 2 Connecting a Remote Bus With MINI COMBICON 4 21 4 5 3 Connecting a Remote Bus Using Fiber Optics 4 24 4 6 Common Technical Data 4 25 6000AC02 PH NIX 4 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 4 2 PHC NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS ST Modules Smart Terminals 4 ST Modules Smart Terminals Types 6000AC02 4 1 Product Description ST modules are used for I O stations with a medium to high I O number or functional groups In most cases the electronics module is pluggable It can be easily ex changed without having to remove a wire from the terminal block The ST modules are connected to INTERBUS through a bus terminal mo dule
89. RBUS Motor Starter 8 8 Parameterizing the Motor Current Motor Protection You can parameterize the nominal current of the drive to set an overload protection 2 In general a nominal current range of 0 5 A to 6 4 A can be set Para meterization exceeding 6 4 is not permissible This value represents the motor starter rating up to which optimum motor protection can be ensured For the IBS IP 500 ELR WS 12A DI 4 4 motor starter a nominal current range of 0 7 Ato 12 A can be parameterized Parameterization excee ding 12 A is not permissible This value represents the motor starter ra ting up to which optimum motor protection can be ensured 6000AC02 PH NIX 8 23 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Proceed as follows Subtract the specified offset of 0 5 A or 0 7 A for motor starter IBS IP 500 ELR WS 12A DI 4 4 from the nominal current of the motor Example The nominal current of the motor is 4 5 A The differential value is calculated as follows 4 5 A 0 5 A 4 0 A Encode the remaining value differential value in bits Look up the resolution of the motor starter in the motor starter data sheet The resolution of the nominal current can be 100 mA or 200 mA With a resolution of 100 mA the differential value is encoded in six bits With a 200 mA resolution the differential value is encoded in five bits You can calculate the bits depending on the resolutio
90. RONIC COMPONENTS IBS SYS PRO INST UME 1 5 INTERBUS Software The programs IBS CMD for standard controller boards and IBS PC WORX for Field Controllers are available for the configuration operation and parameterization of your INTERBUS system With these programs you can configure program and visualize all devices integrated in the INTERBUS system IBS CMD is the INTERBUS specific user interface for the configuration operation monitoring and diagnostics of field devices Complex functions are clearly structured and arranged All devices can be parameterized operated and diagnosed from a central location IBS CMD is available in different versions for G3 and G4 INTERBUS con troller boards In addition to IBS CMD functions PC WORX offers a programming inter face according to IEC 61131 3 and optional process visualization PC WORX requires the use of certain G4 controller boards Field Control lers Remote Field Controllers Field Controllers can only be configured and parameterized with PC WORX The programs run completely on the Field Controller so that the host PC is free for operation and visualization tasks 1 26 PHGNIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics 1 5 1 IBS CMD G3 and G4 Interactive and control independent configuration operation and diag nostics of all connected devices in an INTERBUS system is possible with IBS CMD software IBS CMD runs on stan
91. S output data 4 Diagnostic indicators for remote bus 2 5 Status indicators for remote bus 1 6 7 segment display 7 Status indicators for remote bus 2 6 6 PH NIX 6000AC02 CONTACT DA THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS CT I O Gateways Configurable Terminals Diagnostic and Status Indicators The diagnostic and status indicators of the CT I O gateways allow for quick local error diagnostics Diagnostics The diagnostic indicators red green indicate the type and location of the error The CT I O gateway is functioning correctly if all of the green LEDs are On UL Green LED ON OFF RC Green LED ON OFF Green LED ON OFF As of G4 Flashing BA RD Red LED ON OFF Status Supply voltage of the module electronics Supply voltage in permissible tolerance zone Supply voltage not present Internal power supply unit defective Remote bus connection remote bus check Incoming remote bus connection established Incoming remote bus connection defective Bus active remote bus active Data transmission on INTERBUS active No data transmission Bus active but no cyclic data transmission Remote bus disabled Outgoing remote bus switched off Outgoing remote bus switched on The status indicators yellow indicate the state of the output data word or byte of the corresponding remote bus that was selected with the S2 push button XX Yellow LEDs ON OFF 6000AC02
92. S ST ZF 24 BK RB T DIO 8 8 3 LK IBS ST ZF 24 BK RB T BS ST 24 BK FT T 500 F SMA F SMA Fiber optic 00 Remote bus Local bus branch 15 pos D SUB 00 F SMA F SMA Fiber optic 00 00 5 80 5 5 F SMA F SMA Fiber optic Remote bus branch 9 pos D SUB Remote bus 9 pos D SUB 9 pos D SUB Remote bus Local bus ST connector ST cable Remote bus branch 9 pos D SUB See data sheet 8 BS ST ZF 24 BK LK 800 F SMA F SMA Fiber optic 800 Remote bus 500 Fiber optic IBS ST ZF 24 BKM T 500 Remote bus 8 pos MINI COMBICON Analog Inputs Current Consumption IB ST ZF 24 Al 4 BP 110 ST ST ST cable IB ST ZF 24 Al 4 1 65 max 100 IB ST ZF 24 Al 4 SF 120 IB ST ZF 24 Al 4 SF4 120 IB ST ZF 24 BAI 2 BP 140 IB ST ZF 24 BAI 2 SF 140 IB ST ZF 24 BAI 8 1 120 IB ST ZF 24 BAI 8 U 120 IB ST ZF 24 PT100 4 4 85 IB ST 24 UTH8 Analog Outputs 110 Current consumption IB ST ZF 24 AO 4 BP 6000AC02 100 max 130 ST ST ST cable 100 max 130 100 max 130 100 max 120 100 max 120 PH NIX SCH CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Digital Inputs Current Consumptiont Max 50 ST cable Max 100 Max 100 Max 100 IB ST ZF 230 DI 16 3 Max 100 Digital Outputs Current Consumptiont ST ZF 24 BDO 8 3 Max 50 ST cable g ST
93. TACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS ST Modules Smart Terminals 4 2 Structure 4 2 1 Structure of an ST Compact Station SCHO CC e Bus 3 4 2 l ITER EES L 2 10 5 9 8 7 5109B001 Figure 4 1 Structure of an ST compact station 1 Incoming remote bus 7 ST cable supplied with the module 2 Outgoing remote bus 8 Module 1 3 Dummy plug 9 Bus terminal module BK 4 Grounding terminal 10 End clamp 5 Protective earth ground 6 Module 2 Use a dummy plug to isolate the open local bus connection of the last ST module The dummy plug is delivered with each ST BK module 6000AC02 PH NIX 4 5 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 4 2 2 Structure of an ST Bus Terminal Module Wire termination Mounting rail is not supplied as standard Metal clips for ground connection Recess for the p STcable N on both ES Outgoing remote bus Incoming remote bus Terminal Diagnostic block indicators labeling field Removable i Module description electronics module 6000A402 Figure 4 2 Structure of an ST BK module The ST BK module connects the ST modules with the remote bus It sup plies the bus logic of the connected INTERBUS ST modules with commu nications power through the ST cable The number of ST modules that can be connected on a specific local bus de
94. TERBUS 112131415161718191 10111112 13114115116 de dd i ef ooo oo oo ooo O aaO eee 9 FEER 5109B538 Figure 5 2 Structure of an RT module Slot for bus bar Slot for COMBICON connector Incoming remote bus Outgoing remote bus Labeling field Diagnostic and status indicators Terminal ejector Holes for panel mounting Ground connection 0 Metal strap for snapping onto the mounting rail sch O ON OF FP WN 5 6 PH NIX 6000AC02 CONTACT 6000AC02 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals The sensors actuators and supply voltages are connected with three 18 pos COMBICON connectors that are plugged into the module from the front In addition bus bars can be installed on the module for easy multi wire connections COMBICON connectors and bus bars are available as screw clamp and spring clamp terminals 1 2 3 4 5 6 7 8 9 10 11 12 13 13 15 16 17 18 Ieisleieisieieleieisleieisieieleieie 5466A013 Figure 5 3 Bus bar single row 11 12 13 14 15 16 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 21 22 23 24 25 26 2 7 28 2 9 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 Ieislieieisieieleieisleieisleielsleie 3 1 3 2 33 34 35 36 37 38 3
95. TERBUS module has an ID code that identifies it to the controller board or the configuration software The ID code indicates the module type Length code The length code indicates the number and representation format of the pro cess data bit nibble byte word 6000AC02 PH NIX 1 9 CONTACT IBS SYS PRO INST UME 1 10 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 1 3 2 INTERBUS System Data Table 1 1 System data Number of I O points Number of data words Transmission reliability Total number of bus de vices Number of remote bus devices From the controller board to the last remote bus device From the controller board to the first device Between two remote bus devices 4096 maximum 256 maximum 500 kbits s CR check Hamming distance 4 DIN EN 50254 512 maximum 254 maximum 12 8 km 7 954 mi maximum copper 80 km 49 710 mi maximum glass fiber 400 m 1312 336 ft maximum copper 50 m 164 042 ft maximum polymer fiber 300 m 984 252 ft maximum HCS fiber 3000 m 9842 520 ft maximum glass fi ber 400 m 1312 336 ft maximum copper 50 m 164 042 ft maximum polymer fiber 300 m 984 252 ft maximum HCS fiber 3000 m 9842 520 ft maximum glass fi ber Between two installation 50 m 164 042 ft maximum copper remote bus devices Between BK module and installation remote bus device 50 m 164 042 ft maximum copper PH N D
96. THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS EGEDE Lesen OCD O INSPIRING INNOVATIONS User Manual Configuring and Installing INTERBUS Designation IBS SYS PRO INST UME Order No 27 43 80 2 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Configuring and Installing INTERBUS User Manual Designation IBS SYS PRO INST UME Revision AC02 Order No 27 43 802 This manual is valid for ST modules Smart Terminals RT modules Remote Terminals CT l O gateways Configurable Terminals Sensor actuator boxes SAB 500 V version of the INTERBUS motor starter PHOENIX CONTACT 11 2001 6000AC02 PH NIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 6000AC02 ab THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Please Observe the Following Notes In order to guarantee the safe use of your device we recommend that you read this manual carefully The following notes give you information on how to use this manual Requirements on the User Group The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable national standards Phoenix Contact assumes no liability for erroneous handling or damage to products from Phoenix Contact or exter nal products resulting from disregard of information contained in this man ual Explanation o
97. UB 9 C crimp connection Order No 27 58 48 6 6000A211 Figure 2 11 Components of the D SUB connector 9 pos ONO Om PS WON Shield clamp strain relief Upper part of the housing Interlocking screws Lower part of the housing Screws for the shield clamp Screws for the housing Contact housing with solder contacts male connector Contact housing with solder contacts female connector PH N DX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation Assembly steps 6000A212 Figure 2 12 Assembling D SUB connectors e Strip 20 mm 0 787 in off the sheath A e Shorten the shield to 8 mm 0 315 in A e Fold the shielding uniformly back over the sheath A e Strip 3 mm 0 118 in off the wires Cut the white wire off B e Solder the wires to the contacts or crimp the wires with crimping pliers C The contacts of a connector in crimp design must be inserted into the contact housing for pin assignment see Figure 2 13 on page 2 22 6000AC02 PH NIX 2 21 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME As much of the shielding as possible must be in contact with the shield IS clamp and
98. UBCON 9 M SH male connector screw clamp connection Order No 27 61 509 6000A215 Figure 2 14 Components of the SUBCON connector 9 pos Lower part of the housing Lower part of the shield clamp strain relief Upper part of the shield clamp strain relief Screws for the shield clamp Screw for the housing Upper part of the housing Interlocking screws Contact insert Labeling field O ON Oo Om P Go NN 6000AC02 PH NIX 2 23 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Assembly steps aN 50 A 13 mm 0 51 7 C Figure 2 15 Assembling SUBCON connectors 1 6000B216 e Strip 50 mm 1 969 in off the sheath A e Shorten the shield to 10 mm 0 394 in A e Fold the shielding uniformly back over the cable sheath B e Strip 5 mm 0 197 in off the wires Cut the white wire off B e Crimp the ferrules onto the stripped off wires Use only small ferrules or ferrules without bending protection so that the wires are not dama ged e Push the wires into the screw clamp terminals of the connector and tighten the connection with a screwdriver C Pin assignment Outgoing Incoming remote bus remote bus Yellow Green 9 pos D SUB Gray 9 pos D SUB male connecto Pink female Brown connector LP Strain relief SE This jumper should SES only be connected if a further module follows 6000A213
99. X 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics Dimensioning the Remote Bus The remote bus covers large distances within a system The entire remote bus can have a length of 12 8 km 7 954 mi up to 80 km 49 710 mi with glass fiber cable measured from the controller board up to the last remote bus module connected The remote bus can be divided into up to 254 segments One bus segment consists of a BK module or remote bus interface device and the remote bus cable connected to its remote bus IN connector With copper cables the remote bus can cover a distance of 400 m 1312 336 ft max 400 m max 12 8 km 7 954 mi 6000A101 Figure 1 22 Maximum cable lengths in the remote bus copper cable 6000AC02 PH NIX 1 11 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Dimensioning the Installation Remote Bus IRB Certain product families sensor actuator boxes motor starters allow con nection to the remote bus with a hybrid cable called installation remote bus Installation remote bus cables carry communications sensor power and data to I O devices When using IRB cable the distance between the BK module and the last UO device must not exceed 50 m 164 042 ft Installation remote bus maximum 50 m Remote bus
100. amps Rail mounting is possible for the following modules Remote Terminals RT Smart Terminals ST and Configurable Terminals CT In the Phoenix Contact Catalog the different types of rails are listed with the designation NS 35 and the corresponding order numbers 1mm 15 mm 10 mm 0 039 0 591 0 394 35 mm 1 378 25 mm 0 984 6 2 mm 0 244 7 5mm 0 295 6000A201 Figure 2 1 Standard mounting rail NS 35 7 5CU When direct mounting is used the modules are fastened with screws to grounded mounting angles or mounting plates Direct mounting is possible for the following modules Motor starter sensor actuator boxes SAB and Remote Terminals RT PHCENIX g CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 2 3 Grounding Concept 2 Grounding protects human beings and machines from dangerous voltages To avoid these dangers a correct installation taking the local conditions into account is vital All INTERBUS devices must be grounded to avoid possible signal interfe rences A wire of at least 2 5 mm 14 AWG must be used for grounding spring clamp terminal 1 5 mm 16 AWG For certain device types larger wire cross sections may be necessary The grounding method depends on the mounting of the modules Before a module is installed on a mounting rail the mounting rail must be connected with protective earth ground using grounding terminals In most cases
101. and outputs are connected crosswise This way it is possible to transmit data from one system part to the other The data width is freely configurable between one byte and ten words by means of a rotary switch CT I O gateways can be combined with all INTERBUS compatible de vices Types The product family of the CT I O gateways has the following module types Gateway for 2 INTERBUS rings remote bus connections with MI NI COMBICON Gateway for 2 INTERBUS rings remote bus connections with fiber op tics Positioning CT I O gateways IP 20 protection are used for applications in closed con trol cabinets Due to their compact design CT I O gateways are used for installations in cable ducts or in small control cabinets CT I O gateways are designed for a wide temperature range 20 C to 70 C 4 F to 158 F Mounting CT I O gateways are mounted on standard mounting rails The CT I O gateways are grounded when they are mounted on the mounting rail Bus connection The bus connections of CT I O gateways can be either shielded twis ted pair signal lines or fiber optics CT I O gateways with conventional remote bus connection The bus connection and the connection of the supply voltage are plug gable by means of MINI COMBICON screw clamp terminals CT I O gateways with fiber optic connection The bus is connected with F SMA connectors The supply voltage for the electronics module is pluggable by means of COMBIC
102. are electrically isolated from the rest of the logic through optocouplers PH NIX 3 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME UO connection 5 4 In addition to the standard connection with copper wires fiber optics can also be used For this you will require the converter IBS OPTOSUB or OPTOSUB PLUS depending on the module RT modules have multi wire terminals to connect 1 2 3 and 4 wire sen sors or actuators The wires are connected with screw clamp or spring clamp terminals PH N DX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals 5 2 Structure 5 2 1 Structure of an RT Station PH NIX CONTACT INTERBus PH NIX CONTACT INTERBus IW WW 0 wi we we 0 WW e eee 4 6000A501 Figure 5 1 Example structure of an RT station Incoming remote bus Outgoing remote bus Protective earth ground Module 2 Module 1 IRAN eh 6000AC02 PH NIX 5 5 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 5 2 2 Structure of an RT Module PH NIX CONTACT 5 IN
103. ata 1 0 mm 18 AWG power 9 4 mm 0 370 in 76 mm 2 992 in minimum permanently in stalled PHCENIX ad CONTACT Appendix B B 8 Ambient compatibi lity Temperature range Color coding THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Free from substances which would hinder coa ting with paint or varnish according to VW spe cification 30 C to 70 C 22 F to 158 F permanently installed DIN 47100 data Red blue green yellow power PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix C C Reference Data C 1 List of Figures Figure 1 1 Example of a bus configuration rrernnrvrnnnrvvnnnrvnnvennn 1 7 Figure 1 2 Maximum cable lengths in the remote bus copper cable NN 1 11 Figure 1 3 Maximum cable lengths in the installation remote DUS 1 12 Figure 1 4 Remote bus structure with 16 levels GA 1 18 Figure 1 5 Overview of the INTERBUS modules 2 1 20 Figure 2 1 Standard mounting rail NS 35 7 5CU eee 2 5 Figure 2 2 Surge voltage protection measures cccccseeeeeeeeees 2 8 Figure 2 3 Relay coil with RC element rrnnnrnnnnnnnnnnnnnnnnnnenvnnnennnn 2 9 Figure 2 4 Digital inputs 1 wire technology ccsseeeeseeeeeeeeees 2 12 Figure 2 5 Digital inputs 2 wire technology ccsseeeeseeeeeeeeees 2 13 Figure 2 6 Digital inputs 3 wire technology ccsseeeeseeeeeeeeees 2 14 Figure 2 7 Digital
104. ber clearly identifies an alternative part of the configuration An analog input is an input for receiving analog signals An analog output is an output at which analog signals are provided An application process is a part of an application program used to carry out a particular task An application program is a user program that exchanges process and pa rameter data with INTERBUS devices via INTERBUS Automatic addressing is an assignment of process data of devices to the memory area of a control or computer system Automatic addressing as signs the process data automatically to the memory according to the phy sical location of the devices in the bus The process data must be assigned again if new devices are added at a later date An automation system is a group of devices that enable the complete au tomation of systems and processes B The base address is a memory address that serves as the starting address for registers All other addresses are located by adding a value offset to the base address The baud rate is the speed of data transmission bits s A binary input is an input used to pick up binary signals which can only have two states 6000AC02 PH NIX CONTACT Binary output Binary signal BK Branch Branch Branch segment in terface Bus Bus configuration Bus cycle error Bus device Bus diagnostics Bus segment 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS A binar
105. ces using copper cables For the conversion optics from fiber optic to copper and vice versa Phoenix Contact offers an inter face converter s 6000AC02 PH NIX A 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A Please refer to the DB GB IBS SYS FOC ASSEMBLY Part No 94 23 43 9 Optical Fiber Installation Guidelines for the cable as sembly of fiber optics Connecting local Local bus devices are connected to the remote bus with a bus terminal mo bus devices with dule BK module Local bus devices can only be combined with each each other other They cannot be combined with any other devices This applies e g to Smart Terminals ST modules E Connecting ST modules with each other see Kapitel 4 A 2 PH NIX 6000AC02 CONTACT 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables Explanation of the Abbreviations D9 MC5 MC5 I MC8 MC10 9 pos D SUB connector IBS DSUB 9 L solder connection Order No 27 58 47 3 IBS DSUB 9 C crimp connection Order No 27 58 48 6 Assembly see Assembling D SUB Connectors auf Seite 2 20 5 pos MINI COMBICON Connection and installation for sensor actuator boxes is described in Connecting the Remote Bus and the Supply Lines auf Seite 7 10 and for motor starters in Connecting the Remote Bus With SAB Connector Hoods auf Seite 8 15 5 pos MINI COMBICON with installation remote bus cable assembl
106. chine hou sing PH N DX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals 5 6 Connecting the Remote Bus INTERBUS uses a 6 wire cable that is available by the meter IBS RBC METER T Order No 28 06 28 6 For more detailed information please refer to Assembling D SUB Con E nectors on page 2 20 20 mm 0 787 i 8 mm 0 315 C 6000A412 Figure 5 13 Connecting the remote bus cable e Strip 20 mm 0 787 in off the cable sheath Figure 5 13 A e Shorten the braided shield to 8 mm 0 315 in e Fold the shielding uniformly back over the sheath e Strip 3 mm 0 118 in off the wires Cut off the white wire as it is not required Figure 5 13 B e Connect the wires to the contacts e Clamp the shield under the strain relief 1 to create a conductive con nection with the housing Figure 5 13 C 6000AC02 PH NIX 5 19 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UM E Pin assignment 5 20 Outgoing Incoming remote bus remote bus Yellow Green em 9 pos D SUB meee Gray eee 9 pos D SUB male Pink female connector Brown conector This jumper should only be connected if a further module follows 6000A413 Figure 5 14 D SUB connector pin assignment Contacts 5 and 9 must be jumpered in the outgoing remote bus male con nector PH N DX
107. connectors onto the sockets provided and secure the connec tion with the cap nuts Incoming ee bus TE LI IN OUT AL Outgoing remote bus 5001B612 Figure 4 21 Fiber optic connections e Connect the supply voltage U for the module electronics For details please refer to the data sheets 4 24 PH NIX 6000AC02 CONTACT Es THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS ST Modules Smart Terminals 4 6 Common Technical Data This data is valid for the preferred mounting position vertical The technical data does not claim to be complete Phoenix Contact reser ves the right to make any technical changes that serve the purpose of tech nical progress Regulations Developed according to VDE 0160 UL 508 Ambient temperature Module specific Humidity Operation 30 to 75 no condensation Storage transport 30 to 95 no condensa tion Air pressure Operation 86 kPa to 108 kPa up to 1500 m 4921 ft above sea level Storage 66 kPa to 108 kPa up to 3500 m 11483 ft above sea level Ventilation Hanging module natural convection Degree of protection IP 20 according to DIN 40050 IEC 60529 Class of protection Class 3 according to VDE 0106 IEC 60536 Air and creepance distances According to IEC 60644 IEC 60664A DIN VDE 0110 1989 01 and DIN VDE 0160 1988 05
108. cs to connect system parts between which there is no equipotential bonding and for environments with heavy electromagnetic interference The Field Controller FC is used to control an INTERBUS network Unlike the controller board the FC is not connected to a control system but ope rates autonomously Programming takes place using PC WORX in accor dance with IEC 61131 Sending and receiving data at the same time This bit indicates the result of the executed function with or without error This register indicates the result of the executed functions with or without error 6000AC02 PHCENIX CONTACT Function start bit Function start regis ter Function status bit Function status re gister Functional earth ground Gateway Group definition Group number Host Host system Hybrid transmission method 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS The function start bit starts a function on the controller board The function start register is a register via which the functions defined by the user can be started The function status bit is used to indicate the status of a function is perfor med or is completed The function status register is a register which indicates the status of the functions are performed or are completed A low impedance current path between electric circuits and ground It is not designed as a safety measure but rather for example for the improvement of no
109. d 4 digital inputs Ordering Data Accessories Connector set IBS ELR PLSET 2 6A 27 24083 connectors and PG glands IBS ELR PLSET P 6A 27 24067 IBS ELR PLSET W 6A 27 24070 IBS ELR PLSET WP 6A 2 7 24054 IBS ELR PLSET WS 12A 27 24 04 1 Front cover for customer specific labeling IBS ELR COV 2 6A 27 24245 IBS ELR COV P 6A 27 24 229 IBS ELR COV W 6A 27 24 232 IBS ELR COV WP 6A 27 24216 IBS ELR COV WS 12A 27 24203 For varying module data please refer to the corresponding data sheet or E the INTERBUS catalog 8 30 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A A Cable Plans for INTERBUS Ca bles The following cable plans contain a short overview of the copper cable as sembly for the connection with remote bus devices The cable assembly is described in detail in Kapitel 2 Each of the cable E plans has a reference to the corresponding page number The following remote bus devices can be connected with each other The page number refers to the page on which you can find the cable plan Table A 1 Connecting remote bus devices copper es eeng page A 27 page A 28 page A 29 ER page A 31 The remote bus devices cannot be connected with each other RB Remote Bus IRB Installation Remote Bus BK Bus Terminal Module Connecting a remote In general remote bus devices with fiber optic connection cannot be con bus device with fiber nected with remote bus devi
110. dard PCs under MS WINDOWS and can be used for a number of INTERBUS controller boards The PC is coupled to the controller board through a serial interface RS 232 The IBS CMD program is divided into three program parts These program parts can be operated in the following logical sequence Configuration 1 The configuration menu commands in IBS CMD are used to design a complete bus architecture for a system and to configure all the devices connected to INTERBUS For example you can add new devices or search for certain devices Addresses can be assigned to the input out put channels of the bus devices Single bus segments can be grouped together It is also possible to test the bus architecture before startup Monitoring 2 Al of the connected devices can be monitored and influenced by the monitor program extension During system operation the I O states of connected devices can be indicated and output states can be chan ged The dialog functions enable a partial startup of the system For testing single system parts the entire bus system and the control system do not have to be installed Diagnostics 3 During startup and servicing the diagnostics operating state helps you to localize and eliminate error sources in the system In this way a defective bus device can be detected During bus operation you can give qualitative and quantitative state ments about the transmission quality of the bus system For additional infor
111. designation are electrically isolated from the control system computer Selecting Dimensioning the Process Memory The necessary memory requirements of the INTERBUS I O data in the control system are defined in the data sheet IBS Teilnehmerliste device list Part No 92 70 53 0 6000AC02 PH NIX 3 3 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 3 4 Configuring the Application Program When planning the system you can complete the first steps for configuring the application program You can for example draw up device lists for PLCs or plans for the memory assignment and define the variables bit byte and word formats Use the data sheet IBS Teilnehmerliste device list Part No 92 70 53 0 PH N DX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Project Planning 3 1 Bus Cable Selection Use only cables from Phoenix Contact or cables with the following techni cal specifications Deviations from the mechanical specifications are permissible for special applications if the electrical features are maintained The cables must be connected in such a way that the indicated electrical data is transmitted correctly Special attention must be paid to the installation of the shielding The shiel ding must be connected in such a way that the cable diameter is not redu ced The wires must be covered with as much of the braided shield as pos sible The w
112. dule with 8 digital inputs and 8 digital outputs and with copper or fiber optic connection PHCENIX 58 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Positioning Mounting Bus connection I O connection 23 4 4 BK module with 8 digital inputs and 8 digital outputs and remote bus branch and with copper or fiber optic connection BK module with remote bus or local bus branch BK module with dual bus connection redundancy ST modules IP 20 protection are used for applications in closed control cabinets Because of their compact design ST modules can be located in small control cabinets ST modules are rail mounted and grounded through the mounting rail The remote bus is connected through 9 pos D SUB connectors or MINI COMBICON connectors Alternatively BK modules are available with fiber optic connection ST modules are connected with each other through ST cables local bus connection ST modules have multi wire terminals to connect 2 3 and 4 wire sensors or actuators For the connection of the wires the screw clamp or spring clamp method is used When connecting sensors and actuators please note that the terminal num bering of the inputs and outputs does not always correspond to the map ping of the data in the INTERBUS data word Each module specific data sheet shows the assignment of the module ter minals to the INTERBUS data word PH N DX 6000AC02 CON
113. e connection of the bus cable as well as to the connection of the power supply cable Motor starters can be used in the installation remote bus or remote bus Installation remote In the installation remote bus the voltage supply for the module electronics bus can be supplied at the bus terminal module and carried in the hybrid cable IBS INBC METER Order No 27 23 13 6 Remote bus In the remote bus the voltage for the module electronics must be supplied separately Use the available cable opening in the connector hood for the incoming bus connector or connect the power supply to the corresponding terminal points of the POWER COMBICON terminal strip Please refer to Wiring MINI COMBICON connectors on page 8 18 for the cable plan of the installation remote bus cable and the remote bus cable with separate power supply 6000AC02 PH NIX 8 15 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Assembly Steps e Unscrew the screws and remove the connector hood 5001B532 Figure 8 7 Removing the connector hoods of a motor starter Leading cable th The cables may be fed in through the cable opening at the top or on the rough the connector side of the connector hood hood 5091 A004 Figure 8 8 Fitting the threaded joints Use a screwdriver to break the cable opening out of the connector hood Figure 8 8 Push the O ring 3 onto the threaded joint 4 8 16
114. e contains the entire configuration of the controller group including all groups and alternatives The configuration frame con tains all devices of the complete bus configuration A confirmation is a service response of the server to a request of the client The confirmation is sent as a response from the server Current bus configuration PHCENIX oe CONTACT Connecting cable Control or computer system Controller board CR CRC CRL Current bus configu ration Current carrying ca pacity Current configuration Currently connected bus configuration Cycle error Cycle time Cyclic Redundancy Check C 22 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS gt RS 232 cable Automation equipment or computer system which is connected to INTERBUS through the controller board or the slave board The controller board connects programmable logic controllers PLCs or computer systems PC VMEbus etc to the INTERBUS sensor actuator bus It carries out the master function in the INTERBUS system It controls the data communication in the INTERBUS system independent of the con trol or computer system in which it is installed Controller boards are avai lable for all popular computer or control systems Communication reference Cyclic Redundancy Check Communication relationship list The current bus configuration is the physical bus configuration which the controller board is operating at presen
115. e outgoing remote bus IN and OUT indicate on which connection data is received IN and sent OUT 00000000 00000000 200000000 00000000 Remote IN 5109B801 Figure 6 10 Fiber optic connection between two modules PH NIX EC CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 6 6 Common Technical Data IS The technical data does not claim to be complete Phoenix Contact reser ves the right to make any technical changes that serve the purpose of tech nical progress Regulations Developed according to VDE 0160 UL 508 Ambient temperature Operation 20 C to 70 C 4 F to 158 F Storage 40 C to 85 C 40 F to 185 F Humidity Operation 30 to 75 no condensation Storage transport 30 to 95 no condensation Air pressure Operation 86 kPa to 108 kPa up to 1500 m 4921ft above sea level Storage transport 66 kPa to 108 kPa up to 3500 m 11483 ft above sea level Ventilation Hanging module natural convection Degree of protection IP 20 IEC 60529 Class of protection Class 3 according to VDE 0106 IEC 60536 Air and creepance distances According to IEC 60644 IEC 66064A DIN VDE 0110 1989 01 and DIN VDE 0160 1988 05 Housing material Anodized aluminum PA6 6 VO self extinguis hing VO
116. e the limit fre quency Shock test 15g IEC 60068 2 27 Nominal voltage Us 24V DC Ripple Upp 3 6 V within the permissible voltage range Permissible voltage range 18 5 V DC to 30 2 V DC ripple included Current consumption from the installation remote Maximum 100 mA sensor supply bus Current carrying capacity The voltage Us is 4 5 A looped through and can be tapped off at the connector for the outgoing installation remote bus The maximum continuous current is 4 5 A 7 16 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Sensor Actuator Boxes SAB Remote bus Installation remote bus 2 x 5 pos MC 1 5 MINI COMBICON I O connection 5 pos M12 circular connectors Cable lengths Installation remote bus Maximum 50 m 164 042 ft between two de vices Maximum 50 m 164 042 ft between BK module and last device Error evaluation Diagnostic and status indicators Electrical isolation Supply voltage Ug remote bus Bus inputs Supply voltage Uc functional ground 500 V AC test voltage 50 Hz 1 min Equipotential bonding U and Us combined with each other Ordering Data Digital input module with four inputs IBS SAB 24 DI 4 4 2719726 Digital input module with 16 inputs IBS SAB 24 DI 8 16 2731678 Digital input module with eight inputs IBS SAB 24 DI 8 8 27 5351 7 Digital input output module with four in IBS SAB 24 DIO 4 4 2 27 50 92 1
117. ee space required to the left and or to the right of the compact station To minimize interference we recommend wherever possible that you do not run signal cable in parallel with power cable In places where these ca bles must be run in parallel we recommend maintaining the maximum se paration possible In the example below the left cable duct could be used for the signal lines and bus cables and the right cable duct for power supply lines This way minimum parallel cabling can be ensured and interference on the signal lines be limited 200 mm 7 874 60004406 Figure 4 6 Distances for rail mounting The upper and lower cable ducts maintain a minimum distance of 50 mm 1 969 in from the ST modules If the distance is smaller the minimum bending radius of the cables easy handling at installation and a clear struc ture cannot be guaranteed PH N DX 6000AC02 CONTACT 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS ST Modules Smart Terminals The distance between mounting rail fasteners must not exceed 200 mm 7 874 in This distance is necessary for the stability of the rail when mounting and removing ST modules 4 4 2 ST Module Dimensions 2 ss7eao 00 009 25 26 27 28 29 30 31 32 TS INTERBUus E Ce OO ULO Us1 EI CC BAO 00 000000 10 11 12 13 14 15 16 Module Ident 185
118. eeeeceeeeseeeseeesaeeenaes 5 7 DANCY lee e Le W 5 8 Terminal ejectors of the COMBICON connector 5 9 PH NIX 6000AC02 CONTACT 6000AC02 Figure 5 7 Figure 5 8 Figure 5 9 Figure 5 10 Figure 5 11 Figure 5 12 Figure 5 13 Figure 5 14 Figure 6 1 Figure 6 2 Figure 6 3 Figure 6 4 Figure 6 5 Figure 6 6 Figure 6 7 Figure 6 8 Figure 6 9 Figure 6 10 Figure 7 1 Figure 7 2 Figure 7 3 Figure 7 4 Figure 7 5 Figure 7 6 Figure 7 7 Figure 7 8 Figure 7 9 Figure 7 10 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Typical diagnostic and status indicators 1 1 1 1 1 1 5 10 Distances when mounting RT modules 2 5 12 Dimensions of the RT I O modules rrrrrnnnrrerrrnnvveen 5 13 Dimensions of the IBS RT 24 BK RB T module 5 14 BE HR 610 Le EE 5 16 Rail mounting and removal EE 5 17 Connecting the remote bus cable mrrnnrrrvvernnnvrvvnnnnn 5 19 D SUB connector pin assignment seere 5 20 Installation example IBS CT 24 IO GT T 6 4 Installation example IBS CT 24 IO GT LK 6 5 Front view IBS CT 24 IO GT T mmmronnnnrnrnnnnnovnrnnnrennnnn 6 6 Mounting distances of CT I O gateways cc08 6 8 Dimensions of CT I O gateways cccscccccseeeeeseeeeeeees 6 8 Rail mounting and removal ernrrvvrnnnrvennnrnennnvrennnvreennn 6 9 Assembling MINI COMBICON male connectors 6 10 Pin assignment
119. er sheath Color coding of the DIN 47100 wires Pink gray yellow green white brown data Blue red green yellow power Cable diameter 0 22 mm 24 AWG 0 25 mm 24 AWG 0 22 mm 24 AWG data data data 1 0 mm 18 AWG 1 0 mm 18 AWG 1 0 mm 18 AWG power power power Outside diameter 7 9 mm 0 311 in 7 9 mm 0 311 in 9 4 mm 0 370 in Outer cable sheath Green RAL 6017 Green RAL 6017 Black RAL 9005 UV flame retardant flame retardant resistant halogen free Operating tempera Fixed Fixed Fixed ture 30 C to 70 C 30 C to 70 C 30 C to 70 C 22 F to 158 F 22 F to 158 F 22 F to 158 F Flexible 5 C to 70 C 23 F to 158 F Weight 8 5 kg 100 m 328 ft 9 5 kg 100 m 328 ft 12 8 kg 100 m 328 ft Bending radius Fixed at least 64 mm Flexible at least Fixed at least 76 mm 2 520 in 119 mm 4 685 in 2 992 in Operating capacity 65 nF km at 800 Hz maximum 3 8 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Project Planning Table 3 2 Specifications for installation remote bus cables Test voltage Ums 1500 V wire wire Conductor resis 186 Q km maximum 159 8 Q km maximum 186 Q km maximum tance loop loop loop Surge impedance 100 Q Isolation resistance At least 150 MQ km after testing the dielectric strength Characteristic impe 120 Q 20 at f 0 064 MHz Rance 100 Q 15 at f gt
120. evice is used for anything other than its designated use 6000AC02 PH NIX 8 5 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 8 6 A Dangerous voltage Before working on the device or system disconnect the AC line voltage and ensure that it cannot be reenergized If these instructions are not followed there is a danger of damage to health and danger of a life threatening injury PH N DX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter 8 3 Installation Example IBS ST eer BK JE T KC Incoming IBS IP 500 remote bus ELR WP 6A D Outgoing remote bus Winding 1 Winding 2 Remote TESSST bus branch Motor 1 We Motor 1 Incoming remote bus Equipotential bondin 24v V we SCH i Line protection DC Outgoing installation 400 VAC remote bus Incoming line remote bus branch and 24 V DC supply for bus logic and sensors Outgoing line in the hybrid cable IBS IP 500 ELR WP 6A D Winding 1 Winding 2 Equipotential bonding 400 V AC V Incoming line Outgoing installation GE Er DEG Outgoing line 5265B002 Figure 8 1 Schematic installation example i e from the distribution to the last module and to the conductor cross sec tion used Please take into account the loop impedance to the safety device and the upstream fuse
121. eway with connections for copper IBS CT 24 IO GT T 27 19 470 cable Ordering Data Accessories Replacement shield clamp IBS RB SHIELD 2722742 Replacement connector set for the re IBS RB PLSET FRONT MC 1 5 10 27 22 76 8 mote bus For varying module data please refer to the corresponding data sheet 6 16 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section This section informs you about the module overlapping properties of sensor actuator boxes SAB modules Sensor Actuator Boxes GAR 7 3 7 1 Stelle ORT de HOM EE 7 3 KEE E wm WE 7 4 7 2 1 Structure of Systems with Sensor Actuator Boxes 7 4 7 2 2 Structure of a Sensor Actuator BOX cccecseeeeeeeeeees 7 5 7 3 Diagnostic and Status Indicators ce ceecceeeeeeeeeeseeeeeeeeeeees 7 6 7 4 Mounting Sensor Actuator BOXeS rrrrrrnrrrvrnrrvvnnnnnrrnnnrrenvnnnennnn 7 7 7 4 1 Mounting Distances rrrrnrnennrrennnrennnrrnnnnennnnrnnnnrnnnnrennnr 7 7 7 4 2 Dimensions of Sensor Actuator Boxes rrrrrerrnnnrvvennnn 7 8 7 4 3 Mounting Sensor Actuator Boxes rrrrerrnnrrrvrrnnnvrerennnn 7 9 7 5 Connecting the Remote Bus and the Supply Lmes 7 10 7 5 1 Insufficient Power Gupphy 7 14 7 6 Connecting Sensors and ActuatOrs ccccsececcseeeeeeeeeeeeeeeeeens 7 15 7 6 1 Wiring the Sensor Actuator Cables 7 15 7 7 Common Technical Data 7 16 6000AC02 PH NIX 7 1 CONTACT THE ONLINE DISTRI
122. f Symbols Used The attention symbol refers to an operating procedure which if not care fully followed could result in damage to equipment or personal injury The note symbol informs you of conditions that must strictly be observed to achieve error free operation It also gives you tips and advice on hard ware and software optimization to save you extra work The text symbol refers to detailed sources of information manuals data sheets literature etc on the subject matter product etc This text also provides helpful information for the orientation in the manual We are Interested in Your Opinion We are constantly attempting to improve the quality of our manuals Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals we would appreciate it if you would send us your comments Please use the universal fax form at the back of the manual for this Statement of Legal Authority This manual including all illustrations contained herein is copyright pro tected Use of this manual by any third party in departure from the copy right provision is forbidden Reproduction translation or electronic or photographic archiving or alteration requires the express written consent of Phoenix Contact Violators are liable for damages PHCENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UM E Phoenix Contact reserves the right to make any technical change
123. ft SAC 3P M12MS 3 0 PUR A 1L S 16 69 10 7 Assembled actuator cable angled male connector M12 on valve male connector type A DIN 43650 Cable length 0 3 m 0 984 ft SAC 3P M12MR 0 3 PUR A 1L S 16 69 275 Cable length 0 6 m 1 969 ft SAC 3P M12MR 0 6 PUR A 1L S 16 69 28 8 Cable length 1 5 m 4 921 ft SAC 3P M12MR 1 5 PUR A 1L S 16 69 29 1 Cable length 3 0 m 9 843 ft SAC 3P M12MR 3 0 PUR A 1L S 16 69 30 1 For varying module data please refer to the corresponding data sheet or E the INTERBUS catalog 7 20 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 8 This section informs you about the module overlapping properties of the 500 V version of INTERBUS motor starters 500 V Version of the INTERBUS Motor Gtarter renerne kernen 8 3 8 1 Pl RT de HOM EE 8 3 8 2 Safety at wn WE 8 5 8 3 Installation Example erornnonnnrvnarernnrrvnnrnavenrarrnnnennnennnennnnennnennnn 8 7 8 4 Structure of a Motor Gtoarter AEN 8 8 8 5 Diagnostic and Status INICAtOMS ccececceecceseeeeeeeneeeeeneeeeeeaes 8 9 8 6 Mounting Motor Starters AA 8 11 8 6 1 Dimensions of Motor Starter Modules 2 8 11 8 6 2 Mounting Motor Starters A 8 14 8 7 Connecting the Bus Cable to the Motor Starter 1 1 W 1 1 W W1 1 1 1 8 15 8 7 1 Connecting the Remote Bus With SAB Connector Hoods 8 15 8 7 2 Connecting the Power Periphery ccccsseeeeeeeees 8 20 8 8 Parameter
124. functional groups BK module can connect or discon nect the local bus devices Remote RT Flat housing types for installation in Terminals control cabinets distribution boxes or operating units Plug in terminal block bases Screw clamp or spring clamp con nection For I O stations with low to medium number of I Os Remote bus devices Configurable CT Flat pack design for installation in Terminals cable ducts Extended temperature range Bus connection via MINI COMBICON Alternative fiber optic bus connec tion Remote bus devices 6000AC02 PH NIX 1 21 CONTACT IBS SYS PRO INST UME 1 22 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table 1 4 Overview of the INTERBUS product families Sensor actu ator boxes 500 V version of the INTERBUS motor starter IP 67 protection 5 pos M12 connector for the con nection of sensors actuators Direct control of actuators possible through 2 A outputs Remote bus or installation remote bus devices IP 54 Plug in connection method Power networking 500 V AC Remote bus or installation remote bus devices PH N DX 6000AC02 CONTACT 6000AC02 1 4 1 Design BA BC CB CC CPCI CT DCB DSC ETH FC GE IBSL IL IP IPC IPCI IPKES IPKIS ISA L2 MEA PC PCI PLC5 RFC RL onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics Explanation of the Product Designation The designations of the INTERBUS prod
125. g con troller boards interface boards bus terminal modules various I O modu les high tech controllers drive controllers valve manifolds encoders ID systems operator panels and display devices Each device has only one protocol chip The devices are identified through the device code There are also modules that include several devices e g the IBS ST 24 BK RB T module Specifically for INTERBUS All technical settings to be used for the data transmission via INTERBUS The device code is a data word to identify the characteristics of an INTERBUS device It consists of the length code high byte and ID code low byte With INTERBUS there are logical and physical device numbers Device number logical Device number physical Each INTERBUS device of a configuration frame is assigned a unique lo gical device number This device number is specified in the Segment Po sition Seg Pos form The logical device number 0 0 is reserved for the controller board The numbers 1 0 to 254 254 can be assigned Each re mote bus device receives the position number 0 Every local bus device re ceives the segment number of the associated remote bus device The physical device number identifies the order of the devices determined by the bus system structure It is assigned from 1 to 512 in an ascending order without gaps Device type means remote bus device local bus device etc Diagnostics provide information on the sta
126. g tinned copper braided shield with additional reinforced PVC outer she ath Sheath color Black RAL 9005 Cable diameter 0 22 mm 24 AWG Outside diameter 9 3 mm 0 366 in Bending radius 75 mm 2 953 in minimum permanently installed Ambient compatibility Free from substances which would hinder coating with paint or varnish according to VW specification Temperature range 30 C to 70 C 22 F to 158 F perma nently installed Color coding DIN 47100 B 4 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS B 2 Installation Remote Bus Cable Technical Data for INTERBUS Installation Remote Bus Cable Table B 2 Electric data for installation remote bus cable DC conductor resistance VDE 0472 501 Per 100 m 328 084 ft signal line 9 6 Q maximum IEC 189 1 cl 5 1 Per 100 m 328 084 ft supply line 2 2 Q maximum Characteristic impedance of the data 120 Q 20 at f 0 064 MHz IEC 1156 1 cl 3 3 6 line pairs 100 Q 15 at f gt 1 MHz Dielectric strength VDE 0472 509 test type C Wire wire 1000 Vims 1 min IEC 189 1 cl 5 2 Wire shield 1000 Vims 1 min Isolation resistance after testing diel 150 MQ minimum for 1 km VDE 0472 502 test type B ectric strength 0 621 mi cable IEC 189 1 cl 5 3 Maximum transfer impedance coup 250 mQ m IEC 96 1 ling resistance at 30 MHz Effective capacitance at 800 Hz 60 nF maximum for 1 km VDE 0472 504 test type A 0 621 mi cable IEC 198
127. gh a service A shield is a complete or partly completed electrical or magnetic conductive shielding which should minimize receiving or transmitting interference sig nals A shift register is a register whose content is shifted by a certain number of positions in each cycle An error for instance a CRC error that occurs within a bus cycle This means the data of this cycle is completely lost A single error does not ge nerate an error message and does not cause a bus failure A slave is a device in the network that can only participate in data exchange after it has been addressed by the master 6000AC02 PHCENIX CONTACT Special function mo dule ST compact station Status indication Summation frame SUPI Supply voltage System System coupler System Manual Topology 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS A special function module is a module with certain functions e g counter module V 24 module incremental encoder module etc An ST station is a special type of local bus An INTERBUS ST compact sta tion is coupled to the remote bus using an ST bus terminal module It con sists of up to eight ST modules that are directly connected with each other LED or LCD displays on controller boards or modules that provide informa tion on the status of the inputs outputs The summation frame is a transmission protocol in which all physical INTERBUS devices are treated as if they were one
128. ght e Snap the upper part of the housing on the lower part and secure the connection by screwing it tight F 2 26 PHGNIX 6000AC02 CONTACT 6000AC02 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation 2 9 4 Assembling M12 Connectors Type M12 connector with mechanical protection against polarity reversal mechanical interlock th rough cap nut IP 67 protection when the con nector is inserted Twelve different connector types are available 4 pos 5 pos with straight and angled connec tor with knurled plastic or metal head PG7 or PG9 gland type and two pin plug PG 11 gland type Order Designation SACC M12MS 5CON PG7 5 pos straight con nector with knurled plastic head PG7 Order No 16 62 25 6 SACC M12MR 5CON PG7 5 pos angled con nector with knurled plastic head PG7 Order No 16 62 26 9 Please refer to the Phoenix Contact Catalog for further ordering data 6000A223 Figure 2 18 Components of the M12 connector Contact insert Protective cap Grommet Compression ring Cap nut ar ON eh PHCENIX stet CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Assembly steps 30 mm 1 181 5 mm 0 197 6000A224 Figure 2 19 Assembling M12 connectors e Strip approx 30 mm 1 181 in off the outer cable sheath A e Strip 5 mm 0 197 in off the wires e Fit ferrules at the
129. h other 1 8 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics Remote bus devices are BK modules certain I O modules or a mixture of both Each has a local voltage supply and an electrically isolated outgoing INTERBUS segment Installation remote In addition to the data transmission lines the remote bus can also carry the bus supply line for the connected I O modules and the sensors installation re mote bus Local bus A local bus is a bus connection that branches off from a remote bus via a BK module and connects the local bus devices with each other The BK module supplies the connected devices with communications power The switching voltage for the outputs must be connected separately to the out put modules Local bus devices are I O devices used for the structuring of a decentrali zed substation in a control cabinet The devices are connected to the re mote bus via a BK module Within the local bus branching is not allowed Remote bus branch A remote bus branch is a branch off the remote bus A branch is connected to the main line via a special BK module This BK module allows for the connection and disconnection of the branching bus segment Bus segment A bus segment consists of a remote bus device and the I O modules con nected to it The preceding cable is also part of the segment I O module I O modules connect INTERBUS to the sensors and actuators ID code Each IN
130. he INTER BUS cables and other devices e g interface converter for fiber optic two wire slip ring converter which are required for the data transmission Single error Device Diagnostics A bus segment consists of a remote bus device and the I O modules con nected to it The preceding cable is also part of the segment PHCENIX CONTACT Bus segment num ber Bus terminal module BK Bus topology Byte module Client Client Server model Communication refe rence Communication re gister Communication rela tionship C 20 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS gt Segment number The first step in setting up a modular I O station is to connect a bus terminal module to the remote bus I O modules may be installed branching off from these bus terminal modules to create a local bus Using an additional in terface a remote bus branch local bus branch or installation remote bus can also be connected A bus terminal module used for signal gain repeat function divides the system into segments thus allowing you to switch off single branches during operation In addition the electronics module sup plies communications power to the connected I O modules gt Topology All devices with an odd number of bytes count as byte modules When au tomatic addressing is used each byte module occupies a new byte address C A client is a communications device that requests a service fro
131. ier O o 6000A906 Figure A 6 8 pos MINI COMBICON 8 pos MINI COMBICON 6000AC02 PH NIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A For exact instruction see page 4 21 For exact instruction see page 4 21 A 12 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A7 Cable Type MC8 MC5 Outgoing remote bus Incoming remote bus E Shield Strain relief E Bo F Yellow Col no chemm n im D H Gray E Oo Du Pink be De Hm L Shield Strain relief Ok Z Shield Power Sr U is only E required for modules with outputs Ze D Color coding 6000A907 Figure A 7 8 pos MINI COMBICON 5 pos MINI COMBICON 6000AC02 PH NIX A 13 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A For exact instruction see page 4 21 For exact instruction see page 7 10 and 8 15 A 14 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A 8 Cable Type MC8 MC10 Outgoing remote bus Incomingsremotesbus Power QL supply F L Jo sneasran ri 00 TI O Shietdrs
132. ing received by the other User data In a data telegram user data is all transmitted data that is not frame data User Manual The User Manual contains a user orientated description of the INTERBUS products with procedures examples etc User defined addres User defined addressing is an assignment of process data of devices to sing the memory areas of a control or computer system With this addressing the process data is almost freely assigned to the memory by the user The assignment is independent of the physical location of the devices in the bus This way it is possible to insert further devices in the bus at a later date without changing the assignment of the process data in the process image of the control or computer system V V 24 module The V 24 module allows for the connection of intelligent I O equipment wit hout an INTERBUS interface to an INTERBUS system such as for ex ample automation equipment protocol printers identification systems or process controllers For serial data transmission the RS 232 RS 485 or RS 422 standard interfaces may be integrated into the module W Word module All devices with an even number of bytes count as word modules C 36 PH NIX 6000AC02 CONTACT C 4 Index A Assembling D SUB connectors rarrvnrrevarevnnrnnn 2 20 SUBCON COnnectol cccccceeeees 2 23 B Bus en E 1 9 Bus terminal modules BK modules 1 8 Bus terminal modules Bk modules Power Supp
133. ing the cap with a wrench 17 mm 0 669 in see Figure 7 7 PHCENIX E CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 7 14 Placing the Connector Hoods Danger of damage to the module electronics Do not mix up the terminals as this may damage the electronics 5109B709 Figure 7 10 Placing the connector hoods Table 7 1 Color assignment of the MINI COMBICON connector Snap the wired MINI COMBICON connectors onto the locking clips ac cording to the color coding 1 in Figure 7 10 Fasten the connector hoods with the supplied screws 7 5 1 Insufficient Power Supply If the power supply at the last device is insufficient this may be because the distance between the devices is too long The maximum distance bet ween two devices is 50 m 164 042 ft If necessary provide a voltage source between the devices PH N DX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Sensor Actuator Boxes SAB 7 6 Connecting Sensors and Actuators The connection of the sensors and actuators is shown in the module spe E cific data sheets because the assignment of the 5 pos M12 female con nectors varies depending on the module type 7 6 1 Wiring the Sensor Actuator Cables CD 24 V DC D 24 V DC DIOD Gov alla ale 2 Signal 4 Signal Se EN coll OS SAC 3P M12 MS xx PUR M12Fx SAC 4P M12 MS xx PUR
134. ion is always an ST BK module Fasten an end clamp on the left side of the BK module on the mounting rail This clamp is to prevent the module from sliding sideways Mount the modules on a horizontally positioned mounting rail 6000A408 Figure 4 8 Replacing the electronics module e Press lightly on the area marked PRESS on the top side of the elec tronics module housing and pull the module out PH N DX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS ST Modules Smart Terminals Mounting a terminal block base U e 6000A410 Figure 4 9 Mounting the terminal block base e Snap the terminal block base onto the mounting rail Ensure that both upper clips are on rail e Push the module towards the mounting surface Mounting the The ST cables are supplied as standard with the modules ST cable The ST cables must not be modified or extended Before mounting the ST cables remove the electronics module a 5 TT Ca 6000A411 Figure 4 10 Mounting the ST cables e Place the connector of the ST cable on the locking clips of the modules to be connected e The local bus connection on the last ST module must be isolated with IS a dummy plug The dummy plug is delivered with each ST BK module 6000AC02 PH NIX 4 15 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Push the electronics module carefully as far as possible into the te
135. ire pairs must be twisted up to the connection contacts Two cables should not be connected with each other as losses can be caused by reflections at the connection point The shielding effect could also deteriorate This is especially the case if different cable types are con nected 6000AC02 PH NIX 3 5 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 3 1 1 Remote Bus Cables Table 3 1 Specifications for remote bus cables 28 06 286 27 23 123 27 23 149 Application For fixed wiring For highly flexible For permanent indoor applications and outdoor installa tion even under ground 3 x 2 twisted pair with common shielding tinned copper braided shield Additional reinforced PVC outer sheath Color coding of the DIN 47100 wires Pink gray yellow green white brown data lines Cable diameter 0 22 mm 24 AWG 0 25 mm 24 AWG 0 22 mm 24 AWG Outside diameter 7 2 mm 0 283 in 8 1 mm 0 319 in 9 3 mm 0 366 in Outer cable sheath Green RAL 6017 Green RAL 6017 Black RAL 9005 flame retardant flame retardant UV resistant halogen free Operating tempera Fixed Fixed Fixed ture 30 C to 70 C 30 C to 70 C 30 C to 70 C 22 F to 158 F 22 F to 158 F 22 F to 158 F Flexible 5 C to 70 C 23 F to 158 F 7 2 kg 100 m 828 ft 7 4 kg 100 m 328 ft 9 4 kg 100 m 328 ft Bending radius Fixed Flexible Fixed at least 58 mm at least 122 mm a
136. ise immunity G A gateway interconnects several data networks of different characteristics e g bit rate protocol In the INTERBUS it is the gateway that indicates the INTERBUS device that couples other transmission systems to INTERBUS The group definition is a freely selected definition to combine INTERBUS devices which are located anywhere in the bus configuration to one logi cal group Devices can be combined to a group with the group number The group number consists of the group high order byte and the alternative low order byte H Host is the denomination for the control or computer system into which the controller board is integrated gt Host Hybrid transmission method means that process data and parameter data is transmitted simultaneously PHCENIX Es CONTACT I O device I O gateway I O module IB IBS IBS CMD SWT ID code ID cycle IN data IN process data Incoming interface Indication Input C 26 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS An I O device is an INTERBUS device that transmits the input process data and or output process data An UO gateway interconnects two independent INTERBUS systems on process data levels It occurs in both systems as a device I O modules connect INTERBUS to the sensors and actuators gt INTERBUS gt INTERBUS The IBS CMD program is a user interface for INTERBUS on IBM compa tible PCs under Windows It enables simple men
137. it accepts data from the IN register to the OUT register If a CRC error is detected the output data is not accepted and only the I O data is read This method ensures that new data is available to all devices at the same time This is also valid for the controller board Within the data cycle all devices have received new output data and the controller board has received new input data from the devices Transmission of Process and Parameter Data Different input output devices are used in the field of sensors actuators Among these devices are those processing only very little information like valves or switches Information from such devices is process data transmit ting status information such as switch positions The transmission of such data must be quick and cyclical Intelligent devices like frequency inverters or controllers exchange process data with each other and they also exchange large data amounts with the control system Such data can for example be needed for the startup phase of a machine This parameter data rarely changes and is only trans mitted if required The INTERBUS protocol can transmit simple input output data process data and complex data records parameter data at the same time For this the complex parameter data is divided into small units transmitted and put together again In the INTERBUS system the Peripherals Communication Protocol PCP divides the parameter data into single segments After the tran
138. it defective Incoming INTERBUS cable not plugged in US n Green LED UO supply voltage of a group n ON Voltage in permissible tolerance zone OFF Voltage not present fuse may be blown BA Green LED Bus active remote bus active ON Data transmission on INTERBUS active OFF No data transmission As of G4 Flashing Bus active but no cyclic data transmission yet 5 10 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals RC Green LED Remote bus connection remote bus check ON Incoming remote bus connection established OFF Incoming remote bus connection defective RD Red LED Remote bus disabled ON Outgoing remote bus switched off OFF Outgoing remote bus switched on Status The status indicators green red indicate the signal state of the correspon ding inputs outputs If the green status LEDs are on this indicates the sig nal state 1 of the input output signal or of a group XX Green LED Status of the input output ON Corresponding input output is set OFF Corresponding input output is not set XX RedLED Output error message ON Overload or short circuit at the output OFF No error message 6000AC02 PH NIX 5 11 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 5 5 Mounting RT Modules RT modules can be mounted on mounting rails or panel mounted 5 5 1 Mounting Distances The RT modules can be m
139. ividual I O devices with cor responding module electronics can also be connected to the INTERBUS Loop The INTERBUS Loop is connected to the remote bus using a bus terminal module The bus terminal module converts the remote bus signal to an INTERBUS Loop and provides the supply voltage The Loop is a ring structure in which the first device is connected to the bus terminal module The Loop cable is returned from the last device to the bus terminal module The INTERBUS Loop can only be used with controller boards with firmware version 4 15 or later INTERBUS Loop 2 PHCENIX ver CONTACT INTERBUS Loop 2 INTERBUS S IRB Knownconfiguration Length code Local bus Local bus branch C 28 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS The INTERBUS Loop 2 is a further development of INTERBUS Loop It fea tures extended technical parameters and extensive diagnostics The INTERBUS Loop 2 can be used to network sensors and actuators which are distributed on machines or in systems Individual I O devices with cor responding module electronics can also be connected to the INTERBUS Loop 2 The INTERBUS Loop 2 is connected to the remote bus using a bus terminal module or to an Inline station using a branch terminal The bus ter minal module branch terminal converts the signals to an INTERBUS Loop 2 signal and provides the supply voltage The Loop 2 is a ring in which the first device is connected to the bus terminal module branch te
140. izing the Motor Current Motor Protection 8 23 8 9 Motor Behavior in the Event of an Error 8 26 8 10 Common Technical Data 8 27 6000AC02 PH NIX 8 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 8 2 PHGNIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter 8 500 V Version of the INTERBUS Motor Starter IT Types Motor starter fea tures 6000AC02 This description only refers to 500 V motor starters The mounting and in stallation of 400 V motor starters is described separately Mounting and installation of the steel sheet motor starter DB GB IBS 400 ELR INST Part No 90 00 15 9 Mounting and installation of the high grade steel motor starter DB GB IBS 400 ELR MLR F INST Part No 90 00 15 7 8 1 Product Description INTERBUS motor starters are compact control devices for three phase asynchronous motors INTERBUS motor starters are designed for distri buted application directly in the system With these motor starters three phase asynchronous motors can be switched through INTERBUS This module family has electronic load relays with different functions 2 channel motor starter with eight additional digital inputs Reversing load motor starter with four additional digital inputs Reversing load motor starter with soft starting function and four additi onal digital inputs Pole changing dual s
141. l input modules The I O terminal strips of the modules have one terminal point per input channel For the connection of a digital input signal IN For the sensor supply UL For the ground connection of the sensor supply L For the grounding of the sensor FE taunuunuuuunuuunuunsjnuunuunn BLL ARRRRRRRRRRnnnnnnnglnnnnnnnnnnnnp sq Internal connection I 5109B311 Figure 2 7 Digital inputs 4 wire technology Power supply Terminal strip for the I O supply Terminal strip for I O inputs IN sensor voltage UL GND and FE I O inputs of an isolated group 4 wire sensor 3 wire sensor with shielding ar ON eh Figure 2 7 shows the connection of a shielded 3 wire sensor 5 The sen sor signal is led to the input terminal IN 4 The sensor power is supplied through the terminal points U and L The sensor is grounded through the FE functional earth ground terminal point PHCENIX ene CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 1 wire technology 2 16 2 8 3 Digital Outputs 1 wire technology means that the actuator voltage and the supply voltage have the same reference ground Therefore only one wire is necessary between the actuator and the module The I O terminal strip of the module has one terminal point per output chan nel To pick off a digital output signal OUT mer OUT OUT 5109B3
142. lines with a minimum distance of 10 cm 3 937 in to power cables If possible use metal cable hangers Do not install bus lines together with or parallel to power supply lines Separate bus lines on cable bridges or in cable ducts with isolating seg ments from the power supply lines Install bus lines as far away as possible from interference sources for example motors and welding equipment For long line connections install an additional equipotential bonding line between the connection points Install the bus lines in metal pipes that are grounded on both sides or in concrete cable ducts with continuous reinforcement For long line connections install an additional equipotential bonding line between the connection points 2 1 1 Relevant Standards For grounding please observe the following standards and regulations DIN VDE 0100 DIN VDE 0185 Please also note Relevant Standards on page 1 5 PH N DX 6000AC02 CONTACT Rail mounting Direct mounting 6000AC02 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Installation 2 2 Installation Information The modules can be mounted in two different ways onamounting rail directly on a mounting surface Information in this manual regarding rail mounting is based on standardi zed EN 50022 mounting rails The modules are snapped on grounded mounting rails with clamp angles and spring cl
143. logical device All pro cess data is accepted from all devices and transmitted to all devices simul taneously during a cycle On the basis of the location of the information in the summation frame each INTERBUS device can accept the data that is determined for it Serial Universal Protocol Interface The SUPI is a protocol chip for INTERBUS devices A specific value entered in Volts Devices that are connected together for a particular purpose which should operate as a single functional unit The system coupler links two INTERBUS systems hierarchically with each other It appears as a device slave for the higher level system and as a controller board master for the lower level system The system manual is a comprehensive collection of information on INTERBUS products 7 The topology is the way in which a network is structured e g ring tree or star Ring structure PH NIX Ess CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Transmission medi Apart from the standard transmission over twisted pair cables made of cop um per INTERBUS can also transmit the data using other media such as fiber optics slip rings and infrared transmission paths This allows you to con nect parts of a plant to INTERBUS that cannot be accessed with standard copper cable Transmission time The transmission time is the interval between the start of data being trans mitted by one functional unit and the end of this data be
144. ly ccceececseeeeeeeeseeeeeees 2 10 C Configurable terminals see CT I O gateways Conformance with EMC Directive 1 30 Connecting I O devices Motor stater 8 20 Sensor actuator boxes 7 15 Controller board cccccceceeeeceeeeseseeeasess 1 8 CRC check 2 M 1 16 CT I O gateways rrrrrrnnnrrrrrnnnnnrevrnnnnnenn 6 3 Diagnostic and status indicators 6 7 Dimensions W 6 8 Ground EE 6 9 MOUNUNG EE 6 8 Product description 1 6 3 gf Lal 6 4 Technical data 6 14 6000AC02 D Data cycle Data preprocessing Data transmission method Diagnostic and status indicators CT I O gateways Motor starters RT modules Sensor actuator boxes ST modules Dimensions CT I O oateways Motor starters RT modules Sensor actuator boxes ST modules Direct mounting D SUB connectors Assembling E EMC regulations F Fiber optics G G3 and G4 generation Gateway see CT I O gateways PHCENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix C C 37 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Grounding SUCIU EEN 8 8 CT I O gateways rrrrrrerrrnnnrrrrrnnrnr 6 9 Technical data 8 11 Motor starters eneen 8 14 Mounting RT modules ccccceeseeeeeeeeeeeees 5 16 CT I O GatewayS ccccccssseeeseeeeeeeees 6 8 Sensor actuator boxes 7 9 Motor Starters cccceeceeeeeeeeeeeees 8 14 ST WOH 4 14 RT 10 ee 5 12
145. lymer fibers approx 3000 m 9842 520 ft between two remote bus devices can be cove red Slip rings allow data transmission to rotating parts Infrared transmission paths are used instead of a trailing cable Infrared transmission modules convert INTERBUS data signals to infrared light These modules transmit and receive data up to 200 m 656 168 ft and eli minate the need for an interconnecting cable PH N DX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics 1 3 4 Data Transmission Method The INTERBUS system uses serial data transmission Summation frame For the controller board all sensors and actuators including their data are protocol grouped together as one logical device The frame data like start and end ID is only sent once per cycle for each device That means that the more I O devices that are connected the more the user data frame data ratio improves This transmission method is called summation frame protocol Shift register Each INTERBUS device has internal shift registers through which data is transferred In each bus cycle the new data pushes the old data by one re gister so that each bus device sends and receives data within a bus cycle If the controller board knows which devices are connected to the bus the controller board can assign the I O data to the single devices Therefore each device has a device code indicating the module type and the data length
146. m LD Ladder Diagram ST Structured Text SFC Sequential Function Chart You can graphically display the system structure and sequence with visu alization software You can also create a user interface to read and write data during operation Phoenix Contact sells Iconics software PH N DX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics 1 6 INTERBUS Addressing The process data registered in the INTERBUS system must be clearly as signed to an address position in the memory of a control or computer sys tem Therefore address areas in the control system Must be assigned to devices with input output functions There are two methods for assigning address areas These methods differ in simplicity and flexibility Addresses can be assigned either automatically gt automatic addressing or by the user e g using CMD software gt user defined addressing For additional information on addressing and bit assignment in INTERBUS for your specific control or computer system please refer to the data sheet DB GB IBS SYS ADDRESS Data Sheet Part No 90 00 990 6000AC02 PH NIX 1 29 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 1 7 Conformance with EMC Directive 89 336 EEC The following tables provide standard data For different values please E refer to the module specific data sheets Noise Immunity Test According to EN 50082
147. m a server This model defines the communication mechanisms between a service re quester client and a service provider server With these communication mechanisms the client can use the functions of the server With communi cation services the functions of the server can be accessed The communication reference is a number which is assigned to each PCP device It designates the address of the logical connection The INTERBUS controller board always has the communication reference 1 The user can assign the communication references 2 to 64 in succession The communication register is an input address area and output address area that is always mapped in the control system This area is used as an interface for the driver blocks and management services for communica tion with intelligent field devices PCP and for process data transmission The communication register occupies two successive words in the address area of the PLC With PCP communication the communication relationship establishes the logical connection between two devices The requirement for this is the physical possibility for communication i e both devices must be connec 6000AC02 PHCENIX CONTACT Communication rela tionship list Communication ser vice Compact module Complete bus confi guration Component Configuration Configuration frame Confirmation Connected bus con figuration 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMP
148. mation on the IBS CMD SWT program please refer to the IBS CMD SWT G3 UM E Order No 27 53 95 7 or IBS CMD SWT G4 UM E Order No 27 22 25 0 User Manual 6000AC02 PH NIX 1 27 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UM E SYSTEM WORX PROGRAM WORX Visualization 1 28 1 5 2 PC WORX PC WORX software allows you to configure program and diagnose pro cesses PC WORX runs under MS Windows version 3 1 and can only be used with Field Controllers FC or Remote Field Controllers RFC The host PC is only used for operation and visualization as the programs run completely on the Field Controller The PC is coupled to the Field Controller through an RS 232 interface or an Ethernet interface PC WORX consists of two parts SYSTEM WORX and PROGRAM WORX In addition visualization software with PC WORX drivers can be installed on the PC WORX basic package The configuration and programming data e g the user defined variables is available to the other program parts through a common database The entire INTERBUS system and the connected devices can be configu red parameterized and diagnosed with SYSTEM WORX INTERBUS data is not accessed through addresses but through user defi ned variables PROGRAM WORX is a programming software based on the IEC 61131 standard This programming software contains five programming langua ges IL Instruction List FBD Function Block Diagra
149. mit the supply vol tage Process data is input and output information sent to and from INTERBUS devices Process data changes continually and must be continually up dated This information must be transmitted quickly and at regular intervals via the process data channel Parameter data The process data channel transmits data in an unacknowledged way and at regular intervals equidistant The direction of the process data is regar ded as from the host system to the bus i e OUT process data is data which the host system writes to the process data channel IN process data is data which the host system reads out of the process data channel The process image contains all process data that is available at a certain point in time A low impedance path that minimizes the risk to a user in the event of an error including a high voltage and or current error between an electrical circuit and ground A protocol is a set of conventions It defines data formats and control pro cedures for communication between devices or processes R Remote bus The Reference Manual contains a description and the structures of all func tions e g of function blocks PCP services and firmware services The register length is the number of bytes which an INTERBUS device oc cupies in the INTERBUS ring This information is required to calculate the cycle time The remote bus interconnects remote bus devices and connects them to
150. n or find them in Table 8 2 on page 8 25 Calculating binary 100 mA resolution Divide the differential value by 0 1 A values 200 mA resolution Divide the differential value by 0 2 A e g 4 0 A 0 2 A 20 14 1 01 00 5 Reading binary va Read the binary value from the table If the desired value is not in the lues from the table table you can calculate it from the values that are indicated Create the desired differential value from two differential values that are indicated and add up the corresponding binary values Example Desired value 3 6 A 3 6 A is the sum of 3 2 A 1 00 00 and 0 4 A 0 00 10 The binary value is 1 00 00 n O OO 10 1 00 10 Enter the bits in the parameterization bits PB5 to PBO in the INTERBUS output data word 8 24 PH NIX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter Table 8 2 Parameterizing the motor current MOUDDLDLTELAMK LIE eee RE AN AR BA me MA a MT a 0 9 A 1 3 A 1 0 A 1 5A 1 1A 1 7 A 1 2 A 1 9 A 1 6 A 21A Pept pop ofa ate aa sall TONNS Pef Soa eta Fy ee 8 5 Af 10 1 AF oi o e oo o alias gt 1 man men IBS IP 500 ELR 2 6A DI 8 4 IBS IP 500 ELR W 6A DI 4 4 IBS IP 500 ELR WP 6A DI 4 4 IBS IP 500 ELR P 6A DI 4 4 t IBS IP 500 ELR WP 6A DI 4 4 IBS IP 500 ELR P 6A DI 4 4 and IBS IP 500 ELR WS DI 4 4 Is only valid for IBS IP 500 ELR WS DI
151. nfirmation from the client RFC gt Remote Field Controller Ring structure The ring structure is a network topology in which the cable forms a closed ring All devices in this ring are connected to the bus system The forward and return lines can be run within a cable so that the ring structure physi cally corresponds to a tree structure 6000AC02 PH NIX C 33 CONTACT RS 232 cable Gub SAB Segment Segment number Sensor Sensor actuator box Serial data transmis sion Server Shield Shift registers Single error Slave C 34 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS The RS 232 cable is a serial cable for communication between the control ler board and a PC on which an INTERBUS configuration software runs This cable used to be referred to as the diagnostics cable or connecting ca ble gt SUPI gt Sensor actuator box Bus segment The segment number is the high byte of the logical device number Device number logical A sensor is a device that accepts the physical size of a process The sensor determines the process variables A family of IP 67 modules designed to be used without an enclosure The sensors and actuators are connected via M12 circular connectors With serial data transmission the bits are transmitted after one the other to a cable A server is acommunication device that responds to a service from a client The server makes its objects available to other devices throu
152. ng diagnostic messages Controlling the cyclic I O protocol Bus terminal module The first step in setting up a modular I O station is to connect the BK mo BK module dule to the INTERBUS remote bus cable I O modules may be installed branching off from these BK modules to create a local bus A BK module divides the system into segments thus allowing you to switch off single branches during operation In addition the BK module supplies communications power to the connected I O modules A BK module must be supplied with non interruptible voltage This means that the voltage may not be off at the same time as the subsystem if the whole bus system is to continue operation A breakdown of the supply vol tage on the BK module stops the system and causes an error message for the bus segment Tasks of the BK module Coupling of the remote bus and local bus Supplying the I O modules with communications power Updating the data signal repeater function Electrical isolation of the bus segments Connecting or disconnecting the local bus via firmware disconnecting via hardware is only possible if fiber optic interfaces are used The out going remote bus can be disconnected for Generation 4 or later Error message via an electrically isolated alarm output eg Sound si gnal light signal Remote bus The remote bus cable connects the controller board with the remote bus devices and the remote bus devices with eac
153. nnnnrnnnnnrvnnnnnennnnnrnnnnnnnn 6 10 6 6 Cemmon Technical Data roroonrorrnnnrornnnnnvennnnnrnnnnnrnnanevnnnnene 6 14 7 Sensor Actuator Boxes GAP 7 3 Te SENER 7 4 7 3 Diagnostic and Status Indicators ce ccccecccceeeeeceeeeseeeeeeeeeeees 7 6 7 4 Mounting Sensor Actuator BOXES ccccccseeceeceeeeeeseeeeeneeeeenaes 7 7 7 5 Connecting the Remote Bus and the Supply Lines 7 10 7 6 Connecting Sensors and ActuatorsS rrrarnnnnnnnnnnnnnrnnnnnnernnnnnen 7 15 7 7 Common Technical Data 7 16 8 500 V Version of the INTERBUS Motor Starter rrrrrnnrnnnrnnnnrvrnnnrvnnnnrrrnnnnsnenn 8 3 8 1 Product DEN 8 3 8 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table of Contents 82 Safety NOS E 8 5 8 3 Installation Example erornronnnrornrrrnnrrnnnrnanernnrnnnnrnnnrnnnrnnnnennenner 8 7 8 4 Structure of a Motor Gtoarter rn krr rn 8 8 8 5 Diagnostic and Status Indicators sssseeeserrenrrnknrnkknnner 8 9 8 6 Mounting Motor Starters cccccccssscccccseeeecseeeesseeeeseeeeesseeeeens 8 11 8 7 Connecting the Bus Cable to the Motor Starter 1 1 1 1 1 W1 1 1 1 1 8 15 8 8 Parameterizing the Motor Current Motor Protection 8 23 8 9 Motor Behavior in the Event of an Error 8 26 8 10 Common Technical Data 8 27 6000AC02 PH NIX 9 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME
154. ns and then directly transferred to output signals preprocessing PCP version 2 0 integrated in G4 firmware supports a PCP channel width of 1 2 and 4 words and has better immunity to interference Com munication of PCP devices with each other is possible peer to peer communications As of G4 a remote bus branch can be further branched Up to 16 bus levels branching are allowed see section Remote bus structure with 16 levels G4 on page 1 18 A BK module can be connected to a BK module as a branch This is not possible in G3 The local bus is part of the next level The creation of sub branches e g for routing the cable in a system with no return cable or for connecting disconnecting single bus bran ches is another advantage 6000AC02 PH NIX 1 17 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME BK nl O UO mm O BK fe UO 0 Fi BK evo vo kg BK BK kel Level 0 Level 1 Level 3 6001A001 Figure 1 4 Remote bus structure with 16 levels G4 1 18 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics Table 1 3 Differences between G3 and G4 2 device levels 16 device levels INTERBUS Loop is not supported INTERBUS Loop is supported Optional One line display Optional Four line display text display more effective diag nostics Limited add
155. nt consumption per sensor 50 mA maximum Input current per channel Approximately 5 mA at 24 V DC Permissible input voltage 1 signal 13 V DC to 30 V DC 0 signal 30 V DC to 5 V DC Connection method M12 connectors Output current per channel 0 5 A maximum Output voltage at nominal current Us minus 2 V DC Short circuit protection Electronic Number of inputs Connection method M12 connectors Input current per channel Approximately 5 mA at 24 V DC Cable lengths Remote bus maximum 400 m 1312 336 ft bet ween two devices Installation remote bus 50 m 164 042 ft maxi mum between two devices 50 m 164 042 ft maximum between BK module and last device Error evaluation Diagnostic and status indicators Electrical isolation Module specific 6000AC02 PH NIX 8 29 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Ordering Data 2 channel motor starter with 8 digital inputs IBS IP 500 ELR 2 6A DI 8 4 2751742 Pole changing dual speed motor starter with IBS IP 500 ELR P 6A DI 4 4 27 22111 4 digital inputs Reversing load motor starter with 4 digital in IBS IP 500 ELR W 6A DI 4 4 2751755 puts Reversing load motor starter pole changing IBS IP 500 ELR WP 6A DI 4 4 27 22 603 dual speed with 4 digital inputs Reversing load motor starter with soft starting IBS IP 500 ELR WS 12A DI 4 4 27 23 20 4 function an
156. nt storage of parameterization and diagnostics data Types fixed EEPROM Flash EPROM plug in EEPROM card plug in memory card buffered SRAM PCP Peripherals Communication Protocol belongs to the INTERBUS pro tocol and controls the transmission of parameter data Special PCP ser vices are available for this purpose The PCP channel is a communications channel that must be open in order to exchange parameter data with a PCP device A PCP device is an INTERBUS device which supports the Peripherals Communication Protocol PCP Service used with PCP communication to establish and abort a connection as well as in data exchange between two devices Parameter data Parameter channel Protective earth ground The PF message indicates an error within the periphery of an INTERBUS device PCP Peripheral fault Automatic addressing The position is a logical number that uniquely identifies a device within a local bus The position number is the low byte of the logical device number See also device number logical The power bus is a bus for the transmission of power for the power electro nics PHCENIX Gei CONTACT Power supply Process data Process data chan nel Process image Protective earth ground Protocol RB Reference Manual Register length Remote bus C 32 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS All components which are used to generate and trans
157. o 0 236 in Order Designation QUICK WIREFOX 6 Order No 12 04 38 4 Soldering iron or soldering station with flat tip 1 6 mm 0 063 in and tin lead solder LSN 60 Screwdriver 2 5 mm 0 098 in Order Designation SZF 0 0 4 x 2 5 Order No 12 04 50 4 Screwdriver 3 5 mm 0 138 in Order Designation SZF 1 0 6 x 3 5 Order No 12 04 51 7 Wrench 17 mm and 21 mm 0 669 in and 0 827 in IP 65 assembly wrench Order Designation IBS CCO MT Order No 27 58 32 1 Crimping pliers Order Designation HC ZA 15D Order No 17 72 79 3 Crimping pliers for ferrules 0 5 to 2 5 mm 20 to 14 AWG Order Designation CRIMPFOX UD 6 Order No 12 04 43 6 Continuity tester Order Designation PT 1 Order No 12 02 40 9 Stripping tool adjustable Order Designation KAMES LWL Order No 12 06 146 Stripping pliers Order Designation PSM FO STRIP Order No 27 61 37 6 Assembly case for polymer fibers Order Designation PSM POF KONFTOOL Order No 27 44 13 1 Optical fiber measuring device set Order Designation PSM FO POWERMETER Order No 27 99 53 9 PH NIX SCh CONTACT IBS SYS PRO INST UME 2 20 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 2 9 2 Assembling D SUB Connectors Type 9 pos D SUB connector male and female me chanical protection against polarity reversal Order Designation IBS DSUB 9 L solder connection Order No 27 58 47 3 IBS DS
158. odule rrrrrrnnnnrnnnnnnennnnnnennnner 4 6 Structure of an ST module screw clamp variant 4 7 Labeling field kA 4 8 Typical diagnostic and status indicators 00 4 9 Distances for rail MOUNTING cccceeseeeeeeeeeeeeeeeeeeees 4 12 Dimension variables for ST modules 4 13 Replacing the electronics module smsen 4 14 Mounting the terminal block base ssssseserrrrrrre 4 15 Mounting the ST cables ccccsseceeeeeeeeeeeeeseeeeeens 4 15 Mechanical keying of the electronics module 4 16 Replacing the electronics module rrrrnnnrnnnnnnnnnnnnnrn 4 17 Removing the ST cables ccccsecceeseeeeeeeeeeeeeeeens 4 17 Removing the terminal block base rrnrrnnnnrnnnnrnnnnnn 4 18 Connecting the remote bus cable 2 4 19 D SUB connector pin assignment sense 4 20 Assembling MINI COMBICON male connectors 4 21 Pin assignment of the MINI COMBICON connectors rrrrrrnrnrrnnnnnnr 4 22 IBS ST ZF 24 BKM T cccccccceeessseeeeeeeeeeeeeeeaaeees 4 23 Example of the position of the NEXT END switch 4 24 Fiber optic CONNECTIONS ccccccseeeeeeeeseeeeeeeeeeeeseeess 4 24 Example structure of an RT station rrarrnnnrrnnrennnernnr 5 5 Structure Of AN RT module rrnnurnnnnnvnnnnnrvnnnnnrnnnnnennnnee 5 6 Bus bar single row rrrrrnrrnnnnrennnrennnrennnrennnnrnnnrrennneenner 5 7 Bus bar triple row ccccceececececeeec
159. odule Safety coding Key each COMBICON connector for the corresponding voltage range Each COMBICON connector gets four coding tabs that are delivered with the RT modules Harmless voltage range Pins 1 2 and 17 18 Dangerous voltage range Pins 2 3 and 16 17 bli VIII RT module BE E Keying for lt 42 2 V AC lt 60 VDC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 harmless voltage range i JARL UU UA COMBICON 2 2 2 2 2 2 2 22 2 2 2 Gi Gi Gi Gi Gi Gei The spring clamp terminals are keyed at the same positions 1 IEIHI Ode eeo SSS D Keying for 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 gt 42 2V AC gt 60 V DC i i i A dangerous voltage range COMBICON 2 2 2 Gi Gi 2 2 2 2 2 2 Gi Gi Gi Gi Gi Gi Gi 5109B504 Figure 5 5 Safety coding 5 8 PH NIX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals Individual keying The free remaining keying positions can receive any keying to interlock mo dules of the same type This however must not interfere with the safety co ding or change it Connecting and Ejecting COMBICON Connectors Connect the COMBICON connector pushing i
160. only Shield Strain relief Gout b ted if a furth e KEE oa Strain male connector 77 6000A904 Figure A 4 9 pos D SUB 10 pos MINI COMBICON For exact instruction see page 2 20 For exact instruction see page 6 10 A 8 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A5 Cable Type MC8 D9 Outgoing remote bus Incoming remote bus O TI Yellow O Green el DO I Gray 2 DI 9 pos D SUB Pink 7 DI female A Brown connector m rart filed o Ea O Shield Strain relief gt SC E Solder side 15 mm 0 591 8 mm 0 315 3 mm 0 118 8 Strain relief 6000A905 Figure A 5 8 pos MINI COMBICON 9 pos D SUB 6000AC02 PH NIX A 9 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A For exact instruction see page 4 21 For exact instruction see page 2 20 A 10 PHGNIX 6000AC02 CONTACT A6 Outgoing remote bus po fF o ch 2 f Rest Jk _15 mm 0 591 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables Cable Type MC8 MC8 Incoming remote bus shietasivan ete TO Green fa po gt Yellow s po d o Pink ef 3 ie Gray A DI o lg Brown m Hy Fe O Sheiastrain re
161. onnectors with protective Caps Fasten the sensor actuator boxes to the mounting surface using two screws and two washers with a maximum outside diameter of 8 mm 0 315 in PHCENIX ES CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UM E 7 10 7 5 Connecting the Remote Bus and the Sup ply Lines The remote bus and the supply lines are connected in the same way Use the available cable opening on the side or top of the connector hood of the incoming bus connector for the connection of the voltage supply of the actuators and or bus logic If you connect an installation local bus and do not require actuator supply you only need one cable opening In all other cases both cable openings must be used The PG 9 threaded joints for the bus connection are available as an acces sory SAB CG PG 9 Order No 16 62 13 3 Preparing the Connector Hood 5091 A004 Figure 7 6 Fitting the threaded joints Remove the two screws of the connector hood and remove the connec tor hood Use a screwdriver to break the cable openings out of the connector hood 1 Push the O ring 3 onto the threaded joint 4 Place the hexagonal metal nut 2 of the PG threaded joint in the recess or in the slot of the connector hood 1 Tighten the cable gland until the end by turning the threaded joint 4 with a wrench 17 mm 0 669 in PH N DX 6000AC02 CONTACT 6000AC02 onlinecom
162. or system When work is being carried out on the device or system the operation manual and the relevant product documentation must always be kept at hand and referred to Unqualified personnel are prohibited from working on the machines or in their vicinity The motor starters and connected machines described refer to equipment Qualified personnel are people who because of their education experi ence and instruction and their knowledge of relevant standards regulati ons accident prevention and service conditions have been authorized by those responsible for the safety of the plant to carry out any required ope rations and who are able to recognize and avoid any possible dangers Definitions for skilled workers according to EN 50110 1 1996 The process notes and circuit details presented in this data sheet should be understood in a general sense and the relevant application should be tested to see if they apply Phoenix Contact cannot guarantee the suitability of the procedures descri bed or the circuit suggestions for the relevant application The instructions given in the module specific data sheets must be followed during installation and startup Phoenix Contact reserves the right to make any technical changes that serve the purpose of technical progress Correct use The modules are only to be used as specified in the catalog and the mo dule specific data sheet Phoenix Contact accepts no liability if the d
163. ote bus 6000AC02 PH NIX 6 11 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 6 5 2 Connecting a Remote Bus Using Fiber Optics Incoming eg remote bus 2 I _ gt OUT JJ ae gemeng re ees FEN le A IN H OUT bk Outgoing IN N D remote bus 1 Incoming remote bus 1 6000A609 Figure 6 9 Connecting the bus with fiber optics If a module is connected to a remote bus out the NEXT END switch must be set to NEXT If no module is connected to a remote bus out the switch must be set to END IS Refer to the package slips of the F SMA connectors and the Optical Fiber Installation Guidelines DB GB IBS SYS FOC ASSEMBLY Part No 94 23 43 9 when assembling fiber optics Fit the corresponding F SMA connectors to the fiber optic cables Plug the connectors into the sockets provided Secure the connections with cap nuts Connect the supply voltage U for the module electronics with the 2 pos MINI COMBICON connectors 6 12 PH NIX 6000AC02 CONTACT 6000AC02 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS CT I O Gateways Configurable Terminals Connect both supply voltages so that if one remote bus line fails the other remote bus line continues to operate Remote IN designates the connections for the incoming remote bus Remote OUT designates the connections for th
164. ounted e g on the mounting rail with their long sides next to each other Make sure you observe the minimum distances between two mo dules mounted on top of each other see Figure 5 8 The vertical dis tances are necessary to guarantee sufficient ventilation HH HH fo fo HL JR fg EEE EEE EE RER O o ENS z EE ay 711 260mm gt 60 mm gt 62 mm gt 125 mm 2 4 921 W a i L j 9 y d Z r Pa sd P s f if A a J J 7 2 J 7 g PG d P A Figure 5 8 Distances when mounting RT modules 5 12 PH NIX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT Modules Remote Terminals 5 5 2 RT Module Dimensions The I O modules of the RT product family have a uniform housing design The IBS RT 24 BK RB T bus terminal module is located in a narrower hou sing 7 RR LLL mi S O 2 a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CO ei on WII GET z JI 3 i co GN TITT TT i KS KEE I 4x25 mm 4 x 0 984 in Fa 107 mm 4 213 gt i 125 mm
165. peed motor starter with four additional digital in puts Reversing load pole changing motor starter with four additional digital inputs Electronic load relay wear resistant Integrated motor protection Plug in connection method Power networking up to 500 V AC 20 A depending on the module type Diagnostic and status indicators Startup without bus is possible by means of manual operation Sensor inputs Outputs for auxiliary devices Brake output PH NIX SS CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Positioning Motor starters are designed for direct application in machines and systems IP 54 protection Mounting Motor starters can be mounted with M8 screws on mounting surfaces or on aluminum mounting profiles Bus connection The remote bus is connected to the motor starters together with the supply for the module electronics with SAB connector hoods I O connection M12 connectors 8 4 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter 8 2 Safety Notes used in high power industrial plants During operation this equipment has dangerous live moving or rotating parts They can therefore cause consi derable damage to health or equipment e g due to the unauthorized removal of protective covers or inadequate maintenance Only qualified personnel may work on the device
166. pends on the current consumption of the modules see INTERBUS De vices for Dimensioning the Bus Structure auf Seite 3 11 The ST BK module is also available with fiber optic connection BK modules are available with additional interfaces and or I O connec tions Certain BK modules allow the creation of a remote bus branch IBS ST 24 BK RB T or a local bus branch IBS ST 24 BK LB T 4 6 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS ST Modules Smart Terminals 4 2 3 Structure of an ST Module Wire termination Mounting rail is not supplied as standard Screw opening Metal clips for ground connection Recess for the fe ST cable on both cl PIG Diagnostic D i i S F indicators o Ze red green S of Jeff Module Le D Se description i olaing Status indicators Terminal block ST cable labeling field yellow Removable electronics module 6000A403 Figure 4 3 Structure of an ST module screw clamp variant The design of the ST modules for analog and digital signals is similar You can directly wire the sensors and actuators to ST modules with the multi wire connection method The wire termination is possible through screw clamp or spring clamp terminals ZF extension in the order desig nation 6000AC02 PH NIX 4 7 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Labeling Field
167. ponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Sensor Actuator Boxes SAB Assembling a Cable and Leading It Through the Connector Hood 60 mm 2 362 Te GE 6 mm 0 236 6000A707 Figure 7 7 Assembling the components of the connector hood Push the following parts onto the cable Cap 7 flexible ring 6 strain relief 5 connector hood with the threaded joint 1 and 4 Strip 60 mm 2 362 in off the outer cable sheath Remove the braided shield from the wires and twist as much of it as possible together to form one wire Cut off the white wire close to the outer cable sheath as it is not re quired Strip approx 6 mm 0 236 in off the wire ends Twist the wire consisting of the braided shield and the green yellow ground conductor together and insert both into one ferrule When the remote bus is installed without voltage supply the ground connector is missing in this case insert only the braided shield into the ferrule Fit ferrules at the end of the other wires Push the wires into the contacts of the MINI COMBICON connector 8 or 9 and tighten the connections with a screwdriver PHCENIX eu CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UM E Wiring MINI COMBICON Connectors Remote bus Outgoing Incoming remote bus
168. pos D SUB 8 pos MINI COMBICON For exact instruction see page 2 20 For exact instruction see page 4 21 6000AC02 PH NIX A 5 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A A3 Cable Type D9 MC5 Outgoing remote bus Incoming remote bus Yellow wI Green gt If Gray ol 2 Pink ol Brown m L 1 This jumper should only Ol 1 be connected if a further O 9 pos D SUB module follows bas connector I Shield Th Power Ol supply mHE Uais ony ired f U 20 mm EC Te with outputs Break off 8 mm 0 315 Color coding Figure A 3 9 pos D SUB 5 pos MINI COMBICON ae PHCENIX CONTACT 6000A903 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables For exact instruction see page 2 20 For exact instruction see page 7 10 and 8 15 6000AC02 PH NIX A 7 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A A 4 Cable Type D9 MC10 Outgoing remote bus Incoming remote bus Power OUT supply o r 0 Sniedisranrelier cl O Shield colo Yellow gt DIE Green o Qo Gray o QDO Pink V ol Brown m L This jumper should
169. r minal The Loop 2 cable is returned from the last device The INTERBUS Loop 2 can only be used with controller boards with firmware version 4 4x or later gt INTERBUS Installation remote bus The known configuration is the INTERBUS configuration present in the main memory of the controller board L The length code provides the number and type of representation of the pro cess data bit nibble byte word It uses the high order byte of the device code The local bus interconnects local bus devices and connects them to a bus terminal module It branches off from the remote bus via a bus terminal mo dule A local bus belongs to the segment of its bus terminal module No ad ditional branches are permitted within a local bus The different types are as follows ST local bus connects ST modules Installation local bus connects INTERBUS Loop modules Inline local bus connects INTERBUS Inline terminals Fiber optic local bus connects flat pack I O modules A local bus branch can be started with a special bus terminal module which apart from the standard interfaces has an additional local bus inter face A local bus branch cannot have further sub branches PH N DX 6000AC02 CONTACT Local bus device Local bus error Logical addressing Loop back word Master Master Slave access method Master Slave proce dure Memory card Module Network OUT process data Outgoing interface
170. ressing of the INTER Extended addressing possibilities BUS devices of the INTERBUS devices Synchronous operation is not sup Synchronous operating modes ported possible Simple direct link Extended flexible direct link Simple preprocessing Extended flexible preprocessing Static RAM board Parameterization memory can be deleted and changed Devices with a data width below 4 bit devices are supported 8 bits are not supported Firmware download is not possible Firmware download is possible PCP version 1 5 PCP version 2 0 6000AC02 PH NIX 1 19 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Overview of the Product Families 1 4 6000A104 Overview of the INTERBUS modules 5 Figure 1 2 RT module Remote Terminal 3 SAB module 4 CT Smart Terminal ST module 1 Sensor Actuator Box UO gateway Configurable Terminal 5 500 V version of the INTERBUS motor starter 6000AC02 Daa En CONTACT 1 20 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics Table 1 4 Overview of the INTERBUS product families Smart ST Modular design Terminals Directly adding one module to the next Passive terminal block base Plug in electronics module Screw clamp or spring clamp con nection Alternative fiber optic bus connec tion for BK modules For I O stations with medium to high number of I Os or
171. rmi Mounting the elec tronics module nal block base Make sure that the connectors of the ST cable have the correct encoding 6000A409 Mechanical keying of the electronics module Figure 4 11 Make sure that the electronics module is securely placed 6000AC02 Daa En CONTACT 4 16 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS ST Modules Smart Terminals 4 4 4 Removing ST Modules Removing the elec tronics module 6000A408 Figure 4 12 Replacing the electronics module e Press lightly on the area marked PRESS on the top side of the elec tronics module housing and pull the module out Removing the ST cables Figure 4 13 Removing the ST cables e Use an appropriate tool to push the locking clips carefully together until the locking clips release the MINI COMBICON connector Figure 4 13 A1 e Remove the connector Figure 4 13 A2 6000AC02 PH NIX 4 17 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME Removing the modu le from the mounting rail 1 4 6000A416 Figure 4 14 Removing the terminal block base e To remove the module insert an appropriate tool into the latch e Pull the tool upwards Figure 4 14 B1 e Remove the module from the rail in a vertical direction Figure 4 14 B2 4 18 PH NIX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRO
172. rnnnrrennnrernnnnnen 2 19 3 INTERBUS Project Planning 3 3 3 1 Bus Cable Selection essere EEN 3 5 3 2 INTERBUS Devices for Dimensioning the Bus Structure 3 11 3 3 Connecting INTERBUS Devices rrrrrnnnnnnrnvvvrnnnrrrnrnnnrnnnnnnnnnenn 3 14 4 ST Modules Smart TerminallS 2 0254 2 cccccececeeccesscceseesseeesceccesecscevensderceeessceesss 4 3 SE Ee TE 4 5 6000AC02 PH NIX 7 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 4 3 Diagnostic and Status Indicators rrnnrrnrnnrrvvnnnrrvvnnnrennnnnennnner 4 9 4 4 Mounting ST Modules ccccccccsssccecseeeeecseeeeeeeeeeeseeeeessaeeeens 4 12 4 5 Connecting the Remote BUS rrrnnnrrnnnnnnvnnnnnrnnnnnrennnnnennnnnennnnnnen 4 19 4 6 Common Technical Data 4 25 5 RT Modules Remote Temmmale enken ken ket enken skere k kr nnnee 5 3 Ee ET e W 5 5 5 3 Mounting COMBICON Connectors AA 5 8 5 4 Diagnostic and Status Indicators AA 5 10 5 5 Mounting RT Modules AAA 5 12 5 6 Connecting the Remote BUS cccceeccccseeeecseeeeeeseeeeesaeeeeens 5 19 5 7 Common Technical Data 5 21 6 CT I O Gateways Configurable Terminals cccccccccssceeseeeeeeeseeseeeeeeaeeees 6 3 O2 SUE WR HE 6 4 6 3 Diagnostic and Status Indicators rrrrnnnrnrnnrnrnnrrnrnnnrrnnnrnnnnennn 6 7 6 4 Mounting CT I O GatewayS cccccssccccssecessseceeeeeeeesseeeeeseeeeesees 6 8 6 5 Connecting the Remote BUS rrranarnnnnnrn
173. ronics Figure 8 11 Placing the connector hoods Snap the MINI COMBICON connectors onto the locking clips following the color coding of the coding pins 1 in Figure 8 11 Proceed in the same way for cabling the second connector hood Put the gaskets 2 in Figure 8 11 onto the connector hood A Place the connector hoods onto the module B according to the color co dings of the MINI COMBICON connectors 1 in Figure 8 11 Fasten the connector hoods with the supplied screws PHCENIX oe CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 8 7 2 Connecting the Power Periphery Dangerous voltage AN Before working on the device or system disconnect the AC line voltage and ensure that it cannot be reenergized If these instructions are not followed there is a danger of damage to health and danger of a life threatening injury The power periphery is connected witn POWER COMBICON The female connectors are located under a cover in the terminal connection compart ment of the module The POWER COMBICON pin assignment can be found in the correspon E ding data sheets The power and bus connectors are not part of the scope of supply see Or dering Data Accessories on page 8 30 Assembling POWER COMBICON 6000A812 Figure 8 12 Removing the terminal strip cover e Loosen the two screws of the terminal strip cover and remove the co ver 8 20 PH NIX 6000
174. ruction see page 2 20 6000AC02 PH NIX A 27 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A A 15 Cable Type MC10 MC8 Outgoing remote bus Incoming remote bus DI ge ner M mesen oe R age follows C IG Shieldisran rele ON DO Ir Green vg 20 EECH m DO e Yellow B DO Dit DH Pink cf D E o ER Gray D o CI Brown ET Ee _ 30 mm 1 181 8 15 mm 0 591 6000A915 Figure A 15 10 pos MINI COMBICON 8 pos MINI COMBICON For exact instruction see page 6 10 For exact instruction see page 4 21 A 28 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A 16 Cable Type MC10 MC5 Outgoing remote bus Incoming remote bus RBST L This jumper should only O be connected if a further SI module follows S TT Shitastain reir 0 gt O 0 bi coo Q Yellow LA o Qi LJ Green gt O rQ Gray o L Q Pink og zs DO Brown m col O RRESGER Power supply E Us is only m ired f U GC with outputs C 2 198 4 SI 60 mm 2 362 5 6 mm 0 236 I 7 PeF a WS 2 6000A916 Color coding Figure A 16 10 pos MINI COMBICON 5 pos MINI CO
175. s data which the INTERBUS master controller board trans mits to the INTERBUS slaves INTERBUS devices Output process data Data which an application program sends to a device is OUT process data for this application program P Parameter channel The parameter channel is a data transmission channel for transmission of device parameters domains and services to these domains functions Parameter channel Parameter channel PCP is a term in INTERBUS data sheets which gives PCP the width of a parameter channel of an INTERBUS device as the number of PCP bytes Parameter data Parameter data is complex data records from intelligent devices like fre quency inverters or controllers Parameter data is e g data that is used for the startup phase of machines Such parameter data must only be trans mitted if required Parameter data and process data is transmitted at the same time Therefore it must be divided into small units In the INTERBUS system the PCP divides the parameter data into single segments and re combines the data after transmission C 30 PH NIX 6000AC02 CONTACT Parameterization memory PCP PCP channel PCP device PCP service PD PDC PE Peripheral fault PF Peripherals Commu nication Protocol PF Physical addressing Position Position number Power bus 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS The parameterization memory is a memory on the controller board for the reside
176. s that serve the purpose of technical progress Phoenix Contact reserves all rights in the case of patent award or listing of a registered design External products are always named without refer ence to patent rights The existence of such rights shall not be excluded Internet Current product information is also available on the Internet at www phoenixcontact com PH N DX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table of Contents 1 INTERBUS System EN 1 3 1 1 About This User Manual NEE 1 3 1 2 Relevant Standards ccccccccccsseececseseeeeeseeesdeeeseeeeeeeeeeeeseeeeess 1 5 1 3 Introducing the INTERBUS System c ccccccseeeeeeeseeeeeeseeeeees 1 6 1 4 Overview of the Product Families AA 1 20 1 5 INTERBUS Software xxx Bec eccsccsccsscsereseseseneees 1 26 1 6 INTERBUS Addressing c cccseccccsssecccsssecceeesecseseesseseesseees 1 29 1 7 Conformance with EMC Directive 9 336 EEC EEN Ga EE 1 30 2 INTERBUS Installation vn 2 3 2 1 KOL On EE 2 3 2 2 Installation Information reranrernnrernnnvernnrennnnrnnnrrnnnnrennnrennnennnnse 2 5 2 3 Grounding Concept 2 6 2 5 Installing Bus Lines Between Buildumgs 2 7 2 6 Interference Suppression Measures rrarannanrnnnnenanennnrnnanennnennee 2 9 2 Power Supply of Bus Terminal Modules BK Modules 2 10 2 8 Connection of Digital Sensors and Achuators 2 11 2 9 Assembling Standard Connections rrnrrrrnrnnrr
177. smission it recombines the data PCP designates the protocol software This software makes connection establishment and connection abort possible For detailed information on PCP communication refer to the IBS SYS PCP G4 UM E User Manual Order No 27 45 16 9 1 16 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS System Basics 1 3 5 Differences Between Generation 3 G3 and Ge neration 4 G4 The designations G3 and G4 refer to the controller board version with the corresponding software A G3 controller board can be parameterized with CMD G3 software All INTERBUS devices described in this user manual can be operated on the bus system with controller boards of both generations G4 supports INTERBUS Loop devices and has improved diagnostics for each single device The two generations have different addressing methods Only the branching interface on the BK module can be disconnected with G3 With G4 the outgoing interface can also be disconnected G4 controller boards can synchronize bus and control cycle times As of G4 the control system is offloaded in such a way that the data can be output directly without running through the control system There are two possibilities The time critical input signals can be transferred directly to output signals without the link through a condition direct link These time critical input signals can be linked with through conditio
178. snapped onto the mounting rail Mounting position The mounting position can be as desired Mounting Place the module onto the mounting rail from above Figure 6 6 A1 Push the module towards the mounting surface Figure 6 6 A2 Secure the module to the right and to the left with end clamps or groun ding terminals Removal For removal insert an appropriate tool into the latch Figure 6 6 B 1 Pull the tool upwards Pull the module off in vertical direction to the rail Figure 6 6 B 2 6000AC02 PH NIX 6 9 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UM E 6 10 6 5 Connecting the Remote Bus 6 5 1 Connecting a Remote Bus With MINI COMBICON Fit the MINI COMBICON male connectors that are also supplied to the re mote bus cable 30 mm 1 181 15mm A 0 591 Figure 6 7 Assembling MINI COMBICON male connectors Strip approx 30 mm 1 181 in off the outer cable sheath Figure 6 7 A Shorten the braided shield to 15 mm 0 591 in Figure 6 7 A and place it around the outer cable sheath Figure 6 7 B Remove the protective foil Cut off the white wire close to the outer cable sheath as it is not re quired Strip approx 5 mm 0 197 in off the wires Figure 6 7 B Crimp ferrules to the end of the wires Wire the corresponding connectors according to the following figure
179. t The current carrying capacity is the maximum permissible current load with which a system or a component may be operated without being damaged Active configuration All INTERBUS devices INTERBUS cables and other devices which are connected physically with the controller board at present Some of these devices can be switched off They are then not part of the active configura tion Active configuration Single error The cycle time is the time which the INTERBUS system requires in order to read all data from the devices and to write all data to the devices The Cyclic Redundancy Check is a test method for data integrity in which a data block is divided by a standardized polynomial and the rest of the di vision is appended as a CRC check word to the user data block to be trans mitted 6000AC02 PHCENIX CONTACT Data consistency Device Device Device code Device number Device number logi cal Device number phy sical Device type Diagnostics 6000AC02 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS D The data consistency is the amount of data that an MPM node can read or write without another MPM node simultaneously accessing this data Word by word access is set as a default Other consistency areas that can be set are 8 16 32 and 64 bits General term for devices with different functions and fields of application which participate in the data exchange in the INTERBUS system e
180. t into the pre keyed terminal strips rows 1 to 3 Use a screwdriver to press on the ejectors on both sides of the COMBICON connector and remove the connector HO 10 0 19 19 19 1 19 EI 19 19 9 19 19 1 10 9 PN 5109B505 Figure 5 6 Terminal ejectors of the COMBICON connector 1 Terminal ejector 6000AC02 PH NIX 5 9 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 5 4 Diagnostic and Status Indicators The diagnostic and status indicators of the RT module allow for quick local error diagnostics The LEDs listed below are typical for RT modules but not all of the LEDs are on every module Depending on the module type additional LEDs can indicate the operating state of the module For additional information on the diagnostic and status indicators please re E fer to the data sheet of the corresponding RT module 5109B540 Figure 5 7 Typical diagnostic and status indicators Diagnostics The diagnostic indicators red green indicate the status of the modules The RT module is functioning correctly if all of the green LEDs are on Ready Green LED Supply voltage of the module electronics ON Supply voltage in permissible tolerance zone OFF Supply voltage not present Fuse blown Internal power supply un
181. t least 75 mm 2 283 in 4 803 in 2 953 in Operating capacity 60 nF km at 800 Hz maximum Test voltage U ms 1500 V wire wire Conductor resis 186 Q km maximum 159 8 Q km maximum 186 Q km maximum tance loop loop loop 3 6 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Project Planning Table 3 1 Specifications for remote bus cables Surge impedance 100 Q Isolation resistance At least 150 MQ km after testing the dielectric strength Characteristic impe 120 Q 20 at f 0 064 MHz sange 100 Q 15 at f gt 1 MHz Environmental com Free of substances which would hinder coating with paint or varnish patibility according to VW specification INTERBUS certifica 117 tion number These are typical values at 20 C 68 F ambient temperature 6000AC02 PH NIX 3 7 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 3 1 2 Installation Remote Bus Cables Table 3 2 Specifications for installation remote bus cables 27 23136 27 59 870 97 23 152 Application For fixed wiring For highly flexible For permanent indoor Partially welding resis applications and outdoor installa tant Partially welding resis tion even under tant ground With additional wires for the power supply 3 x 2 twisted pair data 3 single wires power with common shielding braided shield consisting of high grade steel Additional reinforced PVC out
182. ted using copper wires The inputs outputs are connected to the I O modules using 5 pos M12 connectors The sensors can be connected using the 4 wire connection method signal Us 0 V functional earth ground The actuators can be connected using the 3 wire connection method signal 0 V functional earth ground PHCENIX ES CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME 7 2 Structure 7 2 1 Structure of Systems with Sensor Actuator Boxes IBS SAB 24 DIO 8 4 4 IBS SAB 24 IBS SAB 24 alle IBS SAB 24 DI 4 4 DI 4 4 F DI 4 4 Installation remote bus 24 V DC supply for bus logic and sensors in the hybrid cable INTERBUS gt OUT INTERBUS IN 6000A701 Figure 7 1 Example system structure Sensor actuator boxes can be used in the remote bus and in the installation remote bus Installation remote bus The power supply for the bus logic and sensors is carried in the hybrid cable The actuators are supplied separately Remote bus The power supply for the bus logic sensors and actuators is supplied separately Lead the supply voltages for the incoming remote bus through the ope nings in the connector hood 7 4 PH NIX 6000AC02 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Sensor Actuator Boxes SAB 7 2 2 Structure of a Sensor Actuator Box 60
183. th paint or varnish according to VW specifica tion Temperature 30 C to 70 C 22 F to 158 F permanently in range stalled Color coding DIN 47100 Remote Bus Cable Highly Flexible Used in applications that require a highly flexible cable e g trailing chains frequently moving machine parts Designation IBS RBC METER F T Order No 27 23 123 Structure 3 x 2x 0 25 mm 24 AWG Always 2 wires twisted as a pair common shielding tin ned copper braided shield Sheath color Green RAL 6017 Cable diame 0 25 mm 24 AWG ter Outside diam 8 1 mm 0 319 in B 2 PH NIX 6000AC02 CONTACT 6000AC02 Bending ra dius Ambient com patibility Temperature range Color coding THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 122 mm 4 803 in minimum flexibly installed Free from substances which would hinder coating with paint or varnish according to VW specification 40 C to 80 C 40 F to 176 F permanently in stalled 30 C to 70 C 22 F to 158 F flexibly installed DIN 47100 PHCENIX Es CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix B Remote Bus Cable Underground Installation Using the remote bus for permanent indoor and outdoor installation and for underground installation The outer sheath is resistant to ultraviolet rays Designation IBS RBC METER E T Order No 2723149 Structure 3 x 2 x 0 22 mm 24 AWG Always 2 wires twisted as a pair common shieldin
184. the controller board All devices that are connected to the remote bus must be supplied with external power 6000AC02 PHCENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Installation remote bus IRB Remote bus branch A remote bus branch can be started with a special bus terminal module which apart from the standard interfaces has an additional remote bus in terface A remote bus can be further branched Up to 16 bus levels bran ches are permitted Remote bus cable A remote bus cable connects two remote bus devices The following versi ons exist Copper twisted pair Fiber optics in different versions Remote bus devices Remote bus devices are INTERBUS devices with a remote bus interface These include bus terminal modules certain I O modules or a combination of both as well as devices such as frequency converters from third party manufacturers Remote bus devices always have an external supply vol tage Remote Field Cont The Remote Field Controller RFC opens an INTERBUS system in a hig roller her level network e g Ethernet or INTERBUS The programming takes place with PC WORX in accordance with IEC 61131 Request Request of a service through the service requester client The client re ceives a confirmation as a response The request is received as an indica tion from the server Response A response is a reply of the server to an indication of the client The reply is received as co
185. train relief of Shield eo Dm EE EG E Green DO POO Dout po Lo Yellow Q OI D In Pink QL oj C o k Gray Toia LOA Brown m GH O rer S G Djo rsr 9 6000A908 Figure A 8 8 pos MINI COMBICON 10 pos MINI COMBICON 6000AC02 PH NIX A 15 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A For exact instruction see page 4 21 For exact instruction see page 6 10 A 16 PHGNIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A9 Cable Type MC5 D9 Outgoing remote bus Incoming remote bus Ol oll C Yellow gt 7 L Green sl E Gray 9 pos D SUB l Pink female x O Brown connector O O Solder side cyt Esra T o 3 2 Ols D 7 This jumper should only CT be connected if a further PE module follows K 4 AWWW SS 6000A909 Color coding Figure A 9 5 pos MINI COMBICON 9 pos D SUB 6000AC02 PH NIX A 17 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A For exact instruction see page 7 10 and 8 15 For exact instruction see page 2 20 A 18 PHGNIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A 10 Cable Type MC5
186. tus of the bus such as number of bus cycles or number location and type of errors that occurred PHCENIX oe CONTACT Diagnostics Guide Electrical isolation Equipotential bon ding Extended installati on remote bus FC FE Fiber optic BK mo dule Field Controller Full duplex Function result bit Function result re gister C 24 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS This guide describes the operation and display possibilities of the diag nostic display display or LEDs It also contains common error messages and troubleshooting tips The appendix of the Diagnostics Guide contains information about how to replace defective INTERBUS devices The po cket size format was chosen so that you can take it with you when you in stall and start up the controller board in the system E Electrical isolation means that the circuits of an electrical device are galva nically separated from each other Equipotential bonding is an electrical connection that ties the exposed con ductive parts of an item of electrical equipment and extraneous conductive parts to the same or approximately the same potential in order to prevent disturbing or dangerous voltages between these parts The extended installation remote bus is an installation remote bus with a current carrying capacity of 16 A instead of the normal 4 5 A F Field Controller Functional earth ground A bus terminal module using fiber opti
187. u driven project planning configuring operation and diagnostics of INTERBUS With IBS CMD the functions of the INTERBUS components controller boards modules etc can be used without extra programming work Each INTERBUS device has an ID code Identification Code so that the controller board can identify the device The ID code indicates the device type It provides information about it whether it is an analog or digital mo dule or a bus terminal module whether it is an input or output module and whether it is a PCP device It occupies the low order byte of the device code The controller board uses the ID cycle to determine the connected bus con figuration The following information is read in The number and order of modules ID code and process data length Input data Input process data The incoming interface is the INTERBUS interface of an INTERBUS de vice via which it can receive data An indication is a service request received by the server following a request from the client The server responds to the indication with a response Connection point of a circuit or a device to which a signal can be connected which is to be processed amplified stored or linked with other signals 6000AC02 PHCENIX CONTACT Input address area Input data Input process data Installation local bus Installation remote bus IRB Installation remote bus device INTERBUS INTERBUS devices INTERBUS Loop 6000
188. ual This manual is for everybody who wants to configure an INTERBUS sys tem It only describes the product families ST modules Smart Terminals RT modules Remote Terminals CT I O gateways Configurable Terminals Sensor actuator boxes SAB 500 V version of the INTERBUS motor starter The first section of this manual introduces you to the INTERBUS basics Section 1 3 explains the most important terms The INTERBUS modules are described in product families Section 4 to Section 8 These descriptions contain general information that applies to each module of the family If you need specific information on a module refer to the module specific data sheets at www phoenixcontact com The index at the end of this manual helps you to get information on a cer tain topic Some product families are described in a special system manual All user manuals for the product families which are not described here can be found at www phoenixcontact com You can also order hard copies of the following system manuals Configuring and Installing the INTERBUS Inline Product Range IB IL SYS PRO UM E Order No 27 43 04 8 Configuring and Installing the INTERBUS Loop 2 Product Range IB L2 SYS PRO UM E Order No 27 43 49 1 Configuring and Installing the Rugged Line Product Range IBS RL SYS PRO UM E Order No 27 43 78 9 PH NIX Ve CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS IBS SYS PRO INST UME
189. ucts indicate functions e g IBS ST 24 BK DIO 8 8 3 T IBS Number Design Voltage Task of inputs Connection IB method outputs IBS IB 5109B101 INTERBUS remote bus devices INTERBUS local bus devices Bosch controller board Generation 4 controller board without diagnostic display and limited range of functions basic controller Generation 3 controller board Compact controller housing Compact PCI bus 82 bits CT module configurable terminal Generation 3 controller board with diagnostic display Generation 4 controller board with diagnostic display Ethernet controller board Field Controller GE Fanuc controller board INTERBUS Loop module Inline IP 67 65 54 protection Moller controller board Industrial PCI bus 32 bits IP 67 KES protection IP 67 KIS protection PC ISA bus 8 16 bits INTERBUS Loop 2 Mitsubishi MELSEC controller board Controller board for IBM compatible PCs PC PCI bus 32 bits Allen Bradley controller board Remote Field Controller Rugged Line module PHCENIX 1563 CONTACT IBS SYS PRO INST UME 1 24 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS RT RT module remote terminal S5 S7 Siemens SIMATIC controller board SAB Sensor actuator box SC Generation 4 controller board without display standard controller SL INTERBUS Loop ST ST module smart terminal ST ZF ST module with spring clamp connection VME VMEbus controller board Supply Voltage 24 24 V DC
190. y These errors can be reset after 300 ms Exception When the emergency mode has been activated every error can be acknowledged immediately 8 26 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 500 V Version of the INTERBUS Motor Starter 8 10 Common Technical Data IS The technical data does not claim to be complete Phoenix Contact reser ves the right to make any technical changes that serve the purpose of tech nical progress Regulations VDE 0160 05 88 Ambient temperature Operation 20 C to 55 C 4 F to 131 F no condensation Storage transport 25 C to 75 C 13 F to 167 F Humidity no information Air pressure Operation 80 kPa to 106 kPa up to 2000 m 6562 ft above sea level Storage transport 66 to 106 kPa up to 3500 m 11483 ft above sea level Degree of protection IP 54 IEC 60529 all mounting directions Class of protection 1 Air and creepance distances VDE 0110 1 01 89 VDE 0160 05 88 Housing material Aluminum Vibration test 2g IEC 60068 2 6 Amplitude of the acceleration above the limit fre quency of 57 53 Hz Shock test IEC 60068 2 27 Nominal voltage Us 24 V DC Ripple Upp 3 6 V within the permissible voltage range Permissible voltage range 20 V DC to 30 V DG ripple included Current consumption from the installation remote Typ 0 3 A sensor current bus 6000AC02 PH
191. y output is used to output binary signals which can only have two states A binary signal is a digital signal with only two value ranges of the informa tion parameter Bus terminal module BK A branch is a subring system that branches off from the remote bus A branch is connected to the remote bus using a bus terminal module The bus terminal module offers the possibility of disconnecting the branching bus segments A branch is an extension of the local bus It is integrated in a local bus via a branch terminal and enables the connection of another physical local bus The branch is in the same device level as the local bus and is not switchable An example of this is the integration of an INTERBUS Loop in an INTERBUS Inline station The INTERBUS interface of an INTERBUS device via which the data of this device leaves into another device level branch or into the same device level branch A bus is a system for transmitting data signals and if necessary power sup plies between several settings devices automation stations via a com mon cable system Set conditions and protocol via data exchange apply for the transmitted data for the connection of the settings and for the exchange of data between the settings The term bus is independent from the topo logy used e g line ring star The bus configuration is the physically existing sum of the devices connec ted to the controller board The bus configuration consists of t
192. y see MC5 8 pos MINI COMBICON Assembly and connection to the modules is de scribed under Connecting a Remote Bus With MINI COMBICON auf Seite 4 21 10 pos MINI COMBICON Assembly and connection to the modules is de scribed under Connecting the Remote Bus and the Supply Lines auf Seite 7 10 PHCENIX oe CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A A1 Cable Type D9 D9 Outgoing remote bus Incoming remote bus Yellow Green Gray 9 pos D SUB er Pink female connector Brown connector This jumper should only be connected if a further module follows Solder side I 20 mm 8 mm 0 315 Strain relief 6000A901 Figure A 1 9 pos D SUB 9 pos D SUB For exact instruction see page 2 20 For exact instruction see page 2 20 A 4 PH NIX 6000AC02 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Cable Plans for INTERBUS Cables A2 Cable Type D9 MC8 Outgoing remote bus Incoming remote bus 6 Sms raiet TE Yellow aj DO O Green LI Gray am 9 pos D SUB Pink az LJ male Brown IS connector This jumper should only i Fre L be connected if a further Be Shield Strain relief LJ module follows Solder side 20 mm 6000A902 Figure A 2 9

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