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Regulator kotła

1. 14 8 16 MIXER CIRCLE SETTINGS 14 817 WEATHERCONTROL es 15 8 18 NIGHT DECREASE SETTINGS DESCRIPTION 16 8 19 CIRCULAR PUMP CONTROL 17 8 20 FUELLEVEL CONFIGURATION 17 8 21 COOPERATION WITH ADDITIONAL FEEDER 18 822 INFORMATION Sea 18 8 23 MANUAL CONTROL Leia a 18 9 HYDRAULIC SCHEMES sscessesssessssssssesssecssecessees 20 GA SCHEMES E 20 0 AA ee 21 93 SCHEME eci 22 30 TECHNICAL DATA nennen 23 11 STORAGE AND TRANSPORT CONDITIONS 23 12 CONTROLLER INSTALLATION 23 12 1 ENVIRONMENTAL CONDITIONS 23 12 2 INSTALLATION REQUIREMENTS 23 12 3 INSANATON Eee 24 12 4 ELECTRIC CIRCUIT CONNECTION 24 12 5 SAFETY CONNECTIONS 26 12 6 ELECTRIC SCEEIVIE ee 26 12 7 TEMPERATURE SENSORS CONNECTION 27 12 8 WEATHER SENSORS CONNECTION 27 12 9 WEATHER SENSORS CHECKING 27 12 10 OPTICAL SENSOR CONNECTION 28 12 11 MIXERS ROOM TEMPERATURE CONNECTION L E 28 12 12 BOILER ROOM THERMOSTAT CONNECTION 28 12 13 RESERVE BOILER CONNECTION 28 12 14 ALARMS SIGNAL CONNECTION 30 12 15 MIXER CONNECTION ana 31 12 16 CIRCULAR PUMP CONNECTION 31 12 17 TEMPERATURE LIMITER CONNECTION 32 12 18 ROOM PANEL CONNECTION 32 13 STRUCTU
2. i AE DD HANH HH HHH HH HHH E Mt t d BEB EXER Gig HEH o LI 2 MN ES L HI LH HI LH HI LH H E BINE EX I 0 0 00 AO 23 6 5mm ped Omm x 12V 230 Pic 21 Wire connection where 1 correctly connected wire 2 incorrectly connected wire it is not acceptable to twist wires inside the device Wires inside the controller should be led through cable glands Cable glands should be screwed Make sure that glands are correctly screwed by pulling wire Length of isolation of external tire of wires should be minimal maximum 60mm If it is necessary to longer isolate the wire tire they should be connected with each other or other wires close to the connector In this case when a wire gets loose from the connector it is not in contact with dangerous parts Isolation length of wires entering connections are shown in the table in point 10 It is not acceptable to twist wires and leaving unconnected wires inside the controller risk of contact with hot parts and parts with dangerous voltage 25 12 5 SAFETY CONNECTIONS Safety wires are to be connected with terminals marked with this symbol 12 6 ELECTRIC SCHEME lt 12V OS whe T4 T5 T6 2 DD DDD 31 32 33 34 35 36 Lj LJ b i 3 eo e 600000000009 peg le e ej peecoccocooc ped FOL i ie O gt 22 D2 DAD DAD E 21 22 23 24 25 26 27 28 E EHHH HHE Ed E4 HH E EI BES 17 TB TM Q
3. Additional ffeder is working module B Fuel feeder is working does provide fuel Fuel is not burnt off completely there are not burnt remnants in ashes Fuel burns with big amount of smoke burner fades Temperatur is not measured correctly In HW pumps mode SUMMER heaters are hot boiler IS overheated Check If line fuses are not blown replace if necessary f the wire connecting panel with the executive module is plugged correctly and if module is not damaged Check fin this time the HW silo is not loaded and if preset temperature is set above the preset boiler temperature If so then the difference in readings will disappear after heating the HW silo or reduce the preset HW temperature f time periods are activated then deactivate time periods Check f boiler exceeded temperature above parameter temperature of activating CH pump wait or reduce value of this parameter If HUW priority is activated which blochs CH pump deactivate priority be setting HUW pump operation mode on No priority If CH pump is damaged or blocked Check if plug jumper is installed for the limiter of safety temperature STB on terminals 1 2 the jumper should only be installed only in case when temperature limiter is not connected If producer of the boiler has equipped it with temperature limiter STB with manual return to original position it should be unlocked by untwisting the cover and twisting the button acco
4. 12 14 ALARMS SIGNAL CONNECTION The controller can report alarms by activating external devices like ring or GSM device to short messages SMS sending Device for reporting alarms should be connected according to Pic 28 by transmitter Because this extension is coshared with extension for controlling additional boiler in order to activate there alarm functions additional boiler control should be deactivated To do so take following steps in menu Service settings Boiler settings Reserve boiler Set zero value of its deactivating temperature 6V 80mA f Pic 28 External alarm device connection where 1 controller 2 external alarm device 3 transmitter Then in order to operate correctly set proper code for active alarms signal in menu Menu Service settings Boiler settings Alarms Choosing value 127 causes activating electrical power between joints 39 40 connecting alarm extension in event of any of the alarms Setting this parameter for 0 will cause that the controller will not connect extension by any of the alarms It is also possible to configure alarm extension in such a way to connect it when selected alarm appears Value of this parameter for selected alarms is shown in the table sensor damage Feeder temperature sensor damage Oo c 2 O e oO Q oO a lt O Q L O Fire up failed attempt Exceeding feeder Exceeding boiler temperature temperat
5. Boiler oper mode from pellet to grid In the grid mode fuel feeder is turned off The combustion process is regulated by the fan Fan power when working with grid is set in Main menu gt Boiler settings Output modulation Fan power grid The values of parameters such as Main menu gt Boiler settings Prest boiler temp Main menu gt Boiler settings gt Output modulation Boiler histeresis Main menu gt Service settings Burner settings Fuel detection time are individually adjusted for the grid This allows you to define different properties of boiler operation for operation modes grid and pellets When using the grid an alarm No fuel can appear This alarm occurs when a temperature drops below the value of the parameter Main menu gt Service settings gt CH and HUW settings CH activation temp and then for a period of 10 minutes there has been no growth 8 11 HOT WATER SETTINGS The controller regulates temperature of the silo of Hot Water HW providing that the temperature sensor is connected When the sensor is disconnected the information about it is displayed in the main window By selecting Menu HUW settings HUW Pump mode the user is able to e Deactivate feeding the silo parameter Deactivated e Setting HW priority by parameter Priority then CH pump is deactivated to feed the HW boiler quicker e Set simultaneous operation of CH and HW pump with
6. 6 boiler pump 7 heating buffer 8 hot water pump 9 hot water silo 10 circular pump 11 3 way valve with servomotor 12 mixer cycle pump 13 mixer cycle mixer sensor 14 room sensor CT7 15 room sensor CT7 16 higher sensor of buffer temperature 17 lower sensor of buffer temperature 18 weather temperature sensor CT4 P 19 room panel ecoSTER200 with room thermostat function 20 standard room thermostat 21 additional module B 22 additional module MX 03 23 hot water room temperature RECOMMENDED SETTINGS Paramterr Settings MENU menu mixer 5 settings Shown hydraulic scheme does not replace the project of central heating and serves only as a sample 22 11 STORAGE AND TRANSPORT 10 TECHNICAL DATA CONDITIONS dl le The controller can not be exposed to Current consumed by controller I 2 0 04 A immediate effects of atmospheric conditions i e rain or sunrays Temperature of storage 6 6 A and transport should be within scope 15 65 Controller s level of protection IP20 degrees C During transport the controller can not be Outer temperature 0 50 C exposed to vibrations bigger than typical for Storage temperature 0 65 C transport of boilers 5 85 without Relative humidity condensation of water steam 12 CONTROLLER INSTALLATION Measuring scope of sensors 0 100 C temperature CT4 i 12 1 ENVIRONMENTAL CONDITIONS Due to fire risk it is forbi
7. Additional feeder operation additional module B After this time additional feeder operation is time stopped despite disconnecting joints of fuel level sensor Joints of fuel level sensor are located in additional module B Min airflow output Fuel detection time 14 2 BOILER SERVICE SETTINGS Boiler settings Options to choose from Deactivated deactivates room thermostat influence on boiler operation Universal activates room thermostat for boiler ecoSTER200 T1 option available after connecting room panel ecoSTER200 boiler operation is dependant on room thermostat Thermostat selection No1 in ecoSTER200 ecoSTER200 T2 option available after connecting room panel ecoSTER200 boiler operation is dependant on room thermostan No 2 in ecoSTER200 on sensor CT7 ecoSTER200 T3 option available after connecting room panel ecoSTER200 boiler operation is dependant on room thermostat No3 in ecoSTER200 on sensor CT7 35 Group of parameters available after connecting return sensor responsible for protection of boiler return in hydraulic installation with 4 way valve equipped in mixer servomotor point 9 1 lt is not advised to activate functions of return protection because it may cause frequent stops in power of mixer cycle Instead this it is recommended to use bigger preset temperatures of boiler 70 75 what in combination with installation with 4 way valve with servomotor it will cause automatic increase return temperatu
8. influence on actual boiler s power level Power levels parameters are available in the menu Menu gt Boiler settings Output modulation The controller regulates burner s power with which it operates depending on preset temperature and defined hysteresis Hysteresis H2 and Hysteresis H1 Pic 8 Hystereses It is possible to configure volumes H1 and H2 in such a way that modulation is done without intermediate position That means switching from 100 to 30 with omission of 50 power right side of the picture 3 output levels 2 output levels Presat temp Ts85 C Presei temp Tz85 C H1 lt H2 H1 gt H2 Pic 8 Hystereses H1 and H2 of power modulation 11 Operation in Fuzzy Logic mode In Fuzzy Logic mode the controller automatically regulates burner power to allow boiler operation in such a way to maintain its temperature on preset level The controller uses power levels defined in Standard mode In this mode the parameters Hysteresis H2 and Hysteresis H1 do not have to be set The Fuzzy Logic mode unlike the Standard mode is not faulty in respect of failing to reach the preset boiler temperature due to incorrect adjustement of Hysteresis H2 and Hysteresis H It also allows for quicker reach the preset temperature Attention If the boiler operates without heat buffer and controller is switched into SUMMER mode than Standard mode operation of the controller is recommended After exceeding the pre
9. HW pump is deactivated what is done to protect users against scalding If boiler temperature decreases then the controller returns to normal operation If the temperature will still increase reaches 95 degrees C then constant alarm will be activated of boiler overheating joined with sound signal The alarm can be deleted by pressing TOUCH and PLAY button or activating and deactivating power to the controller Attention locating temperature sensor outside water coat of burner N i e on exhaust pipe is not beneficial because it may cause delay in detecting boiler overheating state Alarm 1 1 Maximum boiler temperature exceeded 9500 Pic 29 Alarm of boiler overheating view 16 2 FEEDER MAX TEMP EXCEEDING Alarm appears after exceeding feeder temperature above service parameter MENU Service settings Burner settings Max burner temp If the feeder temperature increases above this value the controller will begin burning off procedure Alarm is deleted automatically after feeder temperature decrease by 10 C Function which protects against back fire does not work when feeder sensor is disconnected or damaged Function which protects against N back fire does not work when The controller has no electrical power The controller can not be used as sole protection of boiler against back fire Additional protecting automatics is to be used 16 3 BOILER TEMP SENSOR FAILURE A
10. a danger of scalding with HW hot water Once a week at night between Sunday and Monday at 2 a m the controller increases temperature of HW silo After 10 minutes of keeping the silo at 70 degrees C the HW pump is deactivated and the silo returns to its normal operation It is not advisable to activate disinfection function while the service of HW is deactivated 8 16 MIXER CIRCLE SETTINGS Settings of first mixer circle are in the menu Menu gt Mixer 1 settings Settings for other mixers are in following sections of the menu and are identical in each cycle Mixer settings without weather sensor It is required to set manually desired temperature in mixer s heating cycle using parameter Preset mixer temperature e g 50 degrees C Such should be a value to provide required room temperature After connecting a room thermostat value of decline in preset mixer temperature from thermostat should be set parameters mixer room thermostat e g 5 degrees C This value should be chosen experimentally A room thermostat can be a traditional one or a room panel ecoSTER200 After activating the thermostat mixer preset temperature will be reduced When this value is reduced correctly then room temperature increase will be stopped Mixer with weather sensor setting without room panel ecoSTER200 Set parameter mixer weather control in position on Adjust weather curve according to point 8 16 Using parameter paralel curve movement se
11. consists of valve servomotor and mixer pump Parameter available only after connecting to room panel ecoSTER200 This option allows change of room thermostat for mixer cycle Options available e Universal standard thermostat connected to terminals 28 30 for mixer 1 for mixers 2 3 4 5 use proper terminals in additional Thermostat selection modules ecoSTERT1 thermostat 1 in ecoSTER200 ecoSTERT2 thermostat 1 in ecoSTER200 ecoSTERTS thermostat 1 in ecoSTER200 If ecoSTER200 is not connected then the controller cooperates with standard room thermostat Using this parameter it is possible to restrict Chance of setting to low preset mixer circuit temperature Automatic control i e periodical temperature reduction also will not cause reduction in preset temperature below value set in this parameter Parameter serves two functions allows restricting setting too high mixer preset temperature Automatic control also will not cause exceeding preset temperature above value set in this parameter Maximum mixer temperature with parameter mixer setting activated FLOOR is also limit temperature of mixer sensor when mixer pump is deactivated For floor heating set the value below 45 degrees C 50 degrees C or other if producer of materials used for floor or CH installation designer state differently NP Set full valve opening time given at the plate of valve servomotor i e Valve opening time 140s Setting the para
12. etum Burner Controller ecoMAX850P1 A FOR BOILERS FUELLED WITH PELLETS C 2C E 50 03 31 630C m 5000 7 F kot rn v Sobra Pr eE E functions available in additional module B functions available in additional module MX 03 room panel ecoSTER200 non standard option USER MANUAL FOR MAINTENANCE AND INSTALLATION EDITION 1 0 APPLIES FOR MODULE A MODULE B PANEL HARDWARE VO1 XX XX V 01 XX XX V 01 XX XX 2013 07 22 INDEX 1 SAFETY PRECAUTIONS aaa 5 2 GENERAL INFORMATION aaa 6 3 DATA REFERRING TO DOCUMENTATION 6 4 DOCUMENTATION STORAGE e 6 5 SYMBOLS AND MARKINGS USED 6 6 WEEE 2002 96 EG ELECTRICITY AND ELECTRONICS BILL eese 6 7 USER MENU STRUCTURE cocococonaninnnionirinnrnoninnnnross 8 8 CONTROLLER MAINTENANCE 9 8 1 BUTTONS DESCRIPTION sccsssesssteesseessteesseen 9 8 2 MAIN DISPLAY WINDOW DESCRIPTION 9 8 3 CONTROLLER START UP 10 8 4 BOILER TEMPERATURE SETTING 10 85 TERING UP catan 10 Bo WO oa ls 11 87 ISUPERVISION uranio its 12 8 8 BURNING OFF 12 c 12 310 OR a 13 8 11 HOT WATER SETTINGS nn 13 8 12 HOT WATER TEMPERATURE SETTINGS 13 8 13 HYSTERESIS OF HOT WATER FEEDER 13 8 14 SUMMER FUNCTION START UP anna 13 8 15 HOT WATER FEEDER DISINFECTION
13. letter C in main window of displayer Available after connecting HW sensor After feeding HW silo and deactivating HW pump may be a risk of boiler overheating It happens in case when preset HW temperature was higher than boiler preset temperature This issue is exceptionally important in HW pump operation in SUMMER mode when pump is deactivated To cool off the boiler HW pump operation can be prolonged by HW operation time prolongation Parameters available after connecting additional module MX 03 Pausing time between periods of circulation pump operation is defined with value of parameter Circulation stop time recommended setting 15 40 min Circulation operation time Circular pump operates constantly during circulation operation time recommended setting 60 1205 Parameter available after activating option Show advanced setup YES It only refers to hydraulic installation with heat exchanger between open and closed circuit point 12 2 Available options Exchanger YES boiler pump operates constantly in short circuit boiler exchanger it is not excluded i e from SUMMER function or HW priority NO pump operates normally HUW operation extension Circulation standstill time 14 4 BUFFER SERVICE SETTINGS Buffer settings Parameter serves to activating buffer operating mode Available after Activating operation 2 connecting additional module B and buffer temperature sensors Parameter buffer loading start temperature defi
14. not expressed by graphic symbols 6 WEEE 2002 96 EG ELECTRICITY AND ELECTRONICS BILL Fi A The packaging and product is to be utilised at the end of using period by a proper recycling company The product can not be disposed together with ordinary wastes The product can not be burned USER MANUAL OF THE CONTROLLER ecoMAX850P A 7 USER MENU STRUCTURE Main menu Boiler settings HUW settings Mixer settings 1 2 3 4 5 Night time decrease General settings Boiler settings Preset boiler temperature Weather control boiler e 100 Blow in output e 5096 H2 Hysteresis e 50 Blow in output e 30 H1 Hysteresis Fuel level Not available if proper sensor or additional module not connected or the parameter is HUW settings Preset HUW temperature HUW pump mode e No priority 8 CONTROLLER MAINTENANCE In this chapter shortened controller s handling is described 8 1 BUTTONS DESCRIPTION 1 f 2 3 Pic 1 Control panel view Key 1 MENU entry button 2 TOUCH and PLAY knob 3 EXIT button TOUCH and PLAY turning cause increase or decrease of edited parameter It is a part of fast handling of the controller Pressing the knob causes enter edition mode of chosen parameter or selecting its volume Pressing EXIT button causes exit selected menu level and also exit selected volume of a parameter 8 2 MAIN DISPLAY WINDOW DESCRIPTION 14 13 15 1 J
15. should be connected by transmitters with terminals 39 40 Pic 24 Sample scheme of system for additional boiler connection to the controller where 1 module B 2 additional boiler for oil or gas 3 transmitter RM 84 2012 35 1006 and holder GZT80 RELPOL 28 The controller is not equipped with transmitter as standard option Assembly of transmitter should N be done by a person with proper qualifications According to valid norms and regulations To activate control over additional boiler set the parameter Reserve boiler deactivation temperature on value different than zero Menu Service settings Boiler settings Reserve boiler Deactivating control over additional boiler is done after setting zero value of switching off for this parameter Controlling extension of the boiler is coshared with alarm extension Deactivating additional boiler N control will cause that this extension will be controlled by module of controlling alarms In case when terminals 39 40 are connected with additional boiler and additional boiler contro is deactivated by selecting zero value of its switching off temperature then it is required that code of signaling active alarms is set for value O Menu Service settings Boiler settings Alarms It is to protect against situation when reporting alarms compatible with alarm signal codes causes activation of additional boiler When pellet boiler is fired up and its
16. temperature exceedes preset value i e 25 degrees C then controller switches off additional boiler it will give constant power AC 6V for terminals 39 40 It will power the coil of transmitter and disconnecting its joints After decreasing boiler temperature below parameter temperature of additional boiler switching off the controller stops giving power to joints 39 40 which should activate the additional boiler Ye Switching the controller into STAND BY mode causes deactivating the additional boiler Pic 25 Hydraulic scheme with additional boiler in open closed circuit where 1 controller 2 additional boiler 3 transmitter 4 switching valve with end switchers Pic 26 Hydraulic scheme with additional boiler in open closed circuit where 1 controller 2 additional boiler 3 transmitter 4 switching valve with end switchers 5 heat exchanger recommended setting priority HW deactivated heat exchanger YES Presented hydraulic scheme does not replace project of central heating and is only a sample Presented hydraulic scheme does not replace project of central heating and is only a sample 29 06V 80mA Pic 27 Electrical scheme of controlling the switching valve of additional boiler where 1 controller 2 additional boiler 3 transmitter 5 servomotor of switching valve with end switchers attention terminals 22 21 24 must be separated by galvanizing from terminals 12 11 14
17. temperature remains approximately the same no matter what outside temperature Attention in the proces of experimental adjustement of proper heating curve it is necessary to exlude influence of room thermostat on controller work irrespectively if room thermostat is connected or not by adjusting parameter For mixer cycle Mixer settings 1 Mixer room thermostrat O In case of connected room panel ecoSTER200 set additionally room temperature factor O Guidelines for correct heating curve settings Floor heating 0 2 0 6 Radiator heating 1 0 1 6 Buffer 1 8 4 ke5 ke4 k ke26 k 2 0 i Z Weather preset temp C Temp outdoors SC Pic 9 Heating curves Tips for choosing proper heating curve If by falling outer temperature room temperature is increasing then value of chosen heating curve is too big If by decreasing outer temperature room temperature is also decreasing then value of chosen heating curve is too low If by frosty weather room temperature is appropriate and in warmer time is too low it is recommended to increase parameter heating curve parallel shift and then choose lower heating curve 15 If by frosty weather room temperature is too low and in warmer time too high it is recommended to reduce parameter heating curve parallel shift and choose higher heating curve Buildings which are poorly isolated require setting heating curve with higher values and for better isolated buil
18. the parameter No priority e Activate function Summer 8 12 HOT WATER TEMPERATURE SETTINGS Preset temperature HW is defined by parameter Menu HUW settings Preset HUW temperature 8 13 HYSTERESIS OF HOT WATER FEEDER Below temperature Preset temperature HW Silo hysteresis HW the HW pump will activate to feed the HW silo By small hysteresis value HW pump e will activate faster after HW temperature decrease 8 14 SUMMER FUNCTION START UP To activate SUMMER function which allows feeding the silo during summer without necessity to activate CH installation and mixers periods it is required to set the Pump operation mode HW for Summer Attention when boiler operates without heating buffer and the controller is switched into SUMMER ICH mode than Standard mode operation is is recommended point 8 6 It is not allowed to activate function summer when HW pump is disconnected or damaged Function SUMMER can be activated automatically on the basis of readings from weather sensor Use following parameters to activate this function Menu HUW settings Auto detection SUMMER Activating temp SUMMER Deactivating temp SUMMER 13 8 15 HOT WATER FEEDER DISINFECTION The controller can automatically periodically make HW silo warm up to 70 degrees C It is done to remove bacterial flora It is absolutely important to inform all the inmates about activating the N disinfection function There is
19. 0 SUPERVISION mode is deactivated Fuel feeding in SUPERVISION mode It has influence on burner power by operating in SUPERVISION mode Attention the value should be as e Feed time small as possible just to keep the flame burning Too big value may cause to boiler overheating Feeder operation time in SUPERVISION mode Supervision cycle time e Cycle time i NE ine Wi Supervision feeding time feeder pause time in Supervision Fan power in during operation in Supervision mode Adjust value in e Blow in output such a way to burn feeding fuel in Supervision mode with low fumes emission e Flush time SUPERVISION The duration of the fan blow in the supervision in grid mode e Flush period SUPERVISION Interval between blows in the supervision in grid mode Minimum fan power in which can be chosen by the user It is only used to limit the accessible scope of fan power lt is not used in algorithm of controlling the fan It should be possibly small to allow the fan to rotate slowly without buzzing Time is measured after decrease in brightness of flame below value flame detection After deducting this time the controller switches into firing up attempt After 3 failed attempts it reports alarm failed firing up attempt Max burner temperature Determines maximum temperature of feeder when there is alarm of exceeding maximum feeder temperature Determines additional feeder operation time Feeder is attached to
20. 11 FIRE UP 2 Weis a eno rl ge 10 T 600 C y 4590 z 4 PERO E 7 8 12 Pic 2 Main display window Key Bw E 10 11 12 15 14 15 16 Controller s working modes FIRE UP OPERATION SUPERVISION BURNING OFF BURNING OFF ON DEMAND STOP Boiler preset temperature Boiler measured temperature Functions having influence on preset boiler temperature Following symbols signal respectively 1 Preset boiler temperature decrease due to thermostat disconnection 9 Preset boiler temperature decrease due to activated time spans C Boiler preset temperature during loading the hot water boiler HW M Boiler preset temperature increase from mixer circulation P weather control switch on for boiler circulation R active return protection B Preset temperature increase to load the buffer Symbol signalling blowing operation Symbol signalling fuel feeder operation Symbol signalling central heating CH pump operation Symbol signalling central heating pump operation HW Measured temperature of hot water boiler HW Preset hot water HW boiler temperature Clock and weekday Part of the screen coshared between two icons match symbolizes operating heater and the digit next to it stands for a number of Firing upattempts Rake symbolizes activating automatics of furnace cleaning External weather temperature Current boiler power level Symbol signa
21. ATION The controller is adapted to be installed on flat assembly surface In order to screw it to assemble surface please undo the screws 3 and carefuly lift the cover 1 then undo the plug 4 Then remove the cover 1 in a safe place Using screws 5 stuck through holes in the cover 2 screw the controller to assembly surface 6 I D Pic 20 Embedding controller on assembly surface where 1 cover 2 base 3 screw for cover 4 plug 5 screw for assembly surface 6 assembly surface 12 4 ELECTRIC CIRCUIT CONNECTION The controller is adapted to current 230V 50Hz Features of installation e 3 way with protecting wire e made according with valid law Attention After deactivating the controller with the keypad there still can be a dangerous voltage on the connections Before starting assembly works it is obligatory to disconnect the electrical power and make sure that there is no danger electrical power on claps and wires 24 Connecting wires should not touch with surfaces with temperatures exceeding nominal temperature of their work Claps on the right side of the device are marked as L N 1 19 are designed to connect devises powered with current 230V Claps 20 40 D D and RJ are designed to cooperate with low voltage devices below 12V N Connecting current 230V to claps 20 40 and transmission connections causes damage to the controller and brings danger of electrical shock J 7
22. ON feeder pause time s Aron areae Value of the increase of the airflow power at a time when feeder is working in the burner e Feeder efficiency Feeder fuel efficiency in kg h e Energy density Fuel calorific in KWh kg Fuel silo capacity for counting fuel level When correct amount is put the user is not obliged to calibrate fuel level The controller process this data e Thermostat mode e Tank capacity If calibration process of fuel level was not done After successful calibration of fuel level the controller does not process this value Feeder 2 Extend operation Extension of the burner feeder operation time for the time of the feeder of the fuel hopper e Burning off maximum time After this time the controller goes to PAUSE mode in spite of the fact that the controller detects flame e Burning off minimum time Burning off will last at least this time in spite of the fact that flame sensor indicated lack of flame 34 e Air flush stop Flame brightness with which airflow starts when burning off the fuel in burning off process e Poker p before inflame Fan operation time during cleaning the furnace while firing up e Poker p after bur off Fan operation time during furnace burning off e Cleaning airflow Fan power in during furnace cleaning in burning off and firing up After this time when the controller is in SUPERVISION mode the e Supervision time controller automatically starts burner burning off By settings
23. RE SERVICE MENU 33 14 SERVICESETTINGS ita 34 14 1 BURNER SERVICE SETTINGS 34 14 2 BOILER SERVICE SETTINGS 35 14 3 CH anD HW SERVICE SETTINGS 36 14 4 BUFFER SERVICE SETTINGS 37 14 5 MIXER SERVICE SETTINGS 37 14 6 ADVANCED PARAMETERS 38 15 DEFAULT SETTINGS RESTORING 39 16 ALARMS DESCRIPTIONS 40 16 1 BOILER MAX TEMP EXCEEDING 40 16 2 FEEDER MAX TEMP EXCEEDING 40 16 3 BOILER TEMP SENSOR FAILURE 40 16 4 FEEDER TEMP SENSOR FAILURE 40 16 5 COMMUNICATION LOSS 41 16 6 FIRING UP FAILED ATTEMPT 41 16 7 FAILED ATTEMPT TO LOAD THE FEEDER 41 EI GUT MR 41 17 1 POWER STOPPAGE a nee 41 17 2 ANTIFREEZING PROTECTION 41 17 3 PUMP ANTI STANDSTILL FUNCTION 41 17 4 NETWORK FUSE REPLACEMENT 42 17 5 CONTROL PANEL REPLACEMENT 42 1G LAMBDA SENSOR Misionera 42 19 POSSIBLE FAULTS DESCRIPTION 43 20 COTROLLER CONFIGURATION BY BOILER PRODUCER asar 44 Zi CHANGES REGISTER ans 44 1 SAFETY PRECAUTIONS Safety requirements are described in followin
24. TER200 which has following functions Room thermostat controls up to 3 thermostats Controlling panel for the boiler Alarm signal Fuel level indicator 4 way connection Connect accordingly to point 12 6 2 way connection 2 wire connection requires usage of power supply feeder 5V of direct current with nominal current minimum 200mA Points of powering ecoSTER200 GDN and 5V connect to external power supply feeder The feeder is not a standard option for the controller Lines D and D connect in such a way as shown on scheme point 12 6 Maximum lenght of wires in the additional panel should not exceed 30m their diameter should not be lower than 0 5mm 32 13 STRUCTURE SERVICE MENU Service settings Restore service settings Burner settings Boiler settings Boiler cooling temperature Pump off by thermostat CH and HUW settings CH activation temp CH stand load HUW Min HUW temp Buffer settings Activate operation Loading start temperature Loading end temperature Mixer settings 1 2 3 4 5 Boiler inc by HUW and Mixer Max HUW Temp Mixer input dead zone Not available if proper sensor not attached extension module or parameter is hidden 33 14 SERVICE SETTINGS E 4 1 BURNER SERVICE SETTINGS Burner settings Fie IM e Ignition test time Time for checking if furnace is hot Only fan is operating e Feeding time Time for feeding fuel when firing up It refe
25. an 0 5mm Total lenght of wires in each sensor should not exceed 15m Boiler temperature sensor should be installed in thermostatic pipe installed in boiler Temperature sensor of hot water silo should be installed in thermostatic pipe welded into the silo Mixer temperature sensor should be installed in sleeve located in stream of running water in pipe but also it can be installed on the pipe on condition that it is thermo isolated from the pipe Sensor must be protected from getting loose from the surfaces to which they are connected Good thermo contact should be maintained between sensors and measured surface To this purpose thermoleading paste should be used It is not acceptable to lubricate sensors with water or oil Wires of sensors should be separated from network electrical wires In such a case wrong readings of temperature may be shown Minimum length between those wires should be 10cm It is not acceptable to allow for contact betweens wires of the sensors and hot parts of the boiler and heating installation Wires of the sensors are resistant to temperature not exceeding 100 degrees C 12 8 WEATHER SENSORS CONNECTION The controller cooperates solely with weather sensor type CT4 P The sensor should be installed on the coolest wall of the building Usually it is the northern wall under the roof The sensor shoul not be exposed to direct sunrays and rain The sensor should be installed at least 2 m above the ground f
26. and closes To do so switch the button to manual control and find position in which temperature in mixer circuit is maximal in controller it is position 100 ON and value position when temperature of mixer circuit is minimal in controller it is position 0 OFF Remember the position in order to later verification of proper connection Disconnect the electrical power to the controller Connect electrical power to mixer servomotor with the controller according to point 12 4 and value servomotor producer s documentation Do not confuse opening direction with closing direction Connect electrical power to the controller and switch it into STAND BY mode Check if wires for mixer opening and closing are not swapped Go into MENU Manual control and open mixer by selecting Mixer 1 Opening ON By opening servomotor temperature on the mixer sensor should increase If not disconnect the power and swap wires attention another cause may be incorrectly connected valve check the producer s documentation if it is properly connected Set other parameters of the mixer according to point 14 4 Calibration of valve indicator position Indicator of valve position is in the menu MENU Information For mixer 1 after some time it will calibrate automatically In order to make the valve position indicator displaying quicker the right value disconnect the electrical power of the controller than in cover of the contro
27. ar away from windows chimneys and other sources of heat To connect use wire with diameter at least 0 5mm2 up to 25m long Polarization of wires is not essential Second end should be connected to terminals of controller according to Pic 22 or properly to used kind of controller The sensor should be screw to the wall Acces to assembly holes is possible after unscrewing the cover of the sensor r lt ar hi 2 ncs Tackbolts holes i Tackbolt 2 pcs A per e Rae A ir Y 1 FN Es j If SIE i T i E cS f IL NO 1 j Y 4 7 o Iz 1 p n a 2 ri Cable 2x0 5 mm pihe Y Max length 25m X E 3 6 5mm 7 Pic 23 Weather sensor connection CT4 P 12 9 WEATHER SENSORS CHECKING Temperature sensors CT4 CT4 P can be checked by measuring their resistance in given temperature In case of big differences between measured resistance value and values in table below the sensor should be replaced with a new one Weather temperature 27 CT2S 2 fumes Q Q Q CT4 P weather Min Nom Max 12 10 OPTICAL SENSOR CONNECTION Connect the sensor accordingly to point 12 6 Readings of data from optical sensor is possible in menu Menu gt Information gt Flame 12 11 MIXERS ROOM TEMPERATURE CONNECTION Room thermostat after disconnecting wires reduces preset temperature in mixer circuit Parameter is in menu Menu Mixer settings 1 2 3 4 5 Mixer room temperature Value of pa
28. controller will set preset silo temperature by 3 degrees C Since 06 00 to 09 00 the controller leaves preset silo temperature at preset level without reductions Since 22 00 to 23 59 the controller will reduce preset silo temperature by 3 degrees C Time period is omitted by setting LE period reduction for value 0 even if scope of hours is set in it Reduction of preset silo temperature e from time period is signalled with the letter S in main window of the display 16 OPERAT a 190 Tu 13 22 Pic 13 Signalling time periods 8 19 CIRCULAR PUMP CONTROL Attention functionality of circular pump is available only after connecting additional module MX 03 Settings are in MENU gt Night time decrease Circular pump oraz Menu Service settings CH and HUW settings Settings of time control of circular pump are analogical to settings of night reductions In defined time periods circular pump is deactivated In omitted periods the circular pump is switched into position circular operation time Detailed settings are shown in point 0 8 20 FUEL LEVEL CONFIGURATION Fuel level indicator activating To activate displaying fuel level following parameters are to be set Menu Boiler setting Fuel level alarm level On value bigger than O i e 10 Twisting TOUCH and PLAY knob in main window fuel level is displayed in main window Tip fuel level can also be seen in room panel ecoSTER200 roo
29. dden to use the Measuring scope of sensors 35 40 C ME temperature CT4 P n controller in proximity of explosive gases or dust Moreover the controller can not be Accuracy of measuring temperature with sensors CT4 2 C used in conditions of water steam and CT4 P condensation or be exposed to effects of Screw clamps wire water profile up to 2 5mm For network tighten moment J 12 2 INSTALLATION REQUIREMENTS and signal 0 4Nm isolation lenght 7mm The controller should be installed by a Clamps qualified and authorized installer in Screw clamps wire accordance with current norms and Pole nn regulations The producer is not responsible protecting tighten moment g p e p 0 5Nm isolation for damages caused by failing to observe lenght 6mm valid law and this user manual The Display Graphic 128x64 controller is designed to be built in This means that it is attached to flat and stable part of a boiler or a wall It can not be used 224x200x80 mm as a separate device Leave free space at each partition of the controller save for assembly partition at least 50mm Leave free space allowing for setting wires without bending them at least 100mm from back PN EN 60730 2 9 partition of the controller Outer temperature PAREN OS 20a and assembly surface shoul be within scope of O 50 degrees C Dimensions For installing to devices class I 2 Level of contamination Protection class 23 12 3 INSTALL
30. dings heating curve will have lower value Preset temperature counted according to heating curve can be decreased or increased by controller when it goes beyond scope of limits of temperatures for given cycle 8 18 NIGHT DECREASE SETTINGS DESCRIPTION In the controller it is possible to set time periods of silo temperature reduction heating cycles hot water silo and circular pump Time periods allow setting temperature reduction in given time period i e at night or when user leaves the heated room Thanks to it preset temperature can be reduced automatically without loss of heating comfort by reducing fuel consumption To activate time periods use parameter Night reduction for given cycle and activate it Night reductions can be defined separately in working days Saturdays and Sundays Night time decrease Intervals Weekdays Saturday Sunday Pic 10 Window of time periods choosing It is needed to set the beginning and the end of given time period and value with which the preset temperature will be reduced Night time decrease Intervals HEHEHE HL H HHiBH BL Pic 11 Time periods edition Below sample preset night temperature reduction is presented Attention defining time periods e during one day must be started at 00 00 Night time decrease Intervals Bda Abd JIL jdBHd 1o HH 3 L Pic 12 Sample of defining time periods In this example from 00 00 to 06 00 the
31. e Mixer handling 1 Mixer heating curve 1 0 8 1 4 menu mixer 1 setting Mixer Weather control 1 menu gt mixer 1 setting Selection of mixer thermostat 1 ecoSTER T1 menu gt service settings mixer 1 settings Max Preset mixer temperature 1 menu service settings mixer 1 settings Shown hydraulic scheme does not replace the project of central heating and serves only as a sample 20 9 2 SCHEME 2 Pic 18 Scheme with heating buffer where 1 boiler 2 burner 3 controller 4 boiler temperature sensor 5 fumes temperature sensor 6 boiler pump 7 heating buffer 8 hot water pump 9 hot water silo 10 hot water temperature sensor 11 servomotor of mixing valve 12 room mixer temperature sensor 13 mixer pump 14 room panel ecoSTER200 with room thermostat function 15 thermostatic 3 way valve for return protection 16 buffer higher temperature sensor 17 buffer lower temperature sensor 18 weather temperature sensor 19 additional module B RECOMMENDED SETTINGS Parameter Seng 3 MENU OyO O activated C Buffer loading stop temperature menu gt service settings gt buffer settings 0 Shown hydraulic scheme does not replace the project of central heating and serves only as a sample 21 9 3 SCHEME 3 Pic 19 Scheme with heating buffer and 5 mixing heating circuits where 1 boiler 2 burner 3 controller 4 boiler temperature sensor CT4 5 fumes temperature sensor CT2S
32. e the boiler should be fired up again 10 OPERAT ag 190 MO 15157 Pic 5 Main window view while operating The fan operates constantly see Pic 6 Fuel feeder is engaged periodically One period consists of feeder operating time and pause in feeding time ery e MEZ n pm 98 feed time feed intervall feed time eed interval OPERAT OPERAT QPERAT JPERA Pic 6 Fan and feeder operation periods Parameters related to Operation mode are feeder operating time and Air flush intensity located in Menu Boiler settings Output modulation and operation time period located in Menu gt Service settings Boiler settings There are two regulation modes responsible for stabilization of boiler preset temperature Menu gt Boiler settings Regulation mode Standard mode operation If the boiler s temperature reach preset one then the controller switches of to SUPERVISION mode Controller is equipped with boiler s power modulation mechanism which allows for gradual power reduction when approaching the preset temperature There are three power levels Maximal power 100 Medium power 50 Minimum power 30 Current power level is displayed on the screen as 3 segmented indicato rat the left side of boiler s icon OPERAT we 1 C Tu 10 10 Pic 7 Power level indicator in main window Each level can be allocated with seperate fuel feeding times and Air flush intensity which
33. eadings will not have influence on controller s operation Amounts of air for given burner power are set in MENU Boiler settings Power modulation Boiler settings Output modulation e 100 Blow in output e 100 Feeder operation e 100 Oxygene e 50 H2 Hysteresis e 50 Blow in output e 50 Feeder operation e 30 Blow in output e Boiler hysteresis HK Description of remaining parameters relaed to Lambda sond Prameter Blow in output scope sets permissible scope of variability of airflow power by work using lambda sond Parameters Dynamics and Reaction time have influence on regulation time of air amount in fumes to preset amount and on stability of air in fumes It is not recommended to change these parameters if regulation time and stability of keeping preset amount of air on required level Periodical calibration of Lambda sond readings can be necessary To conduct Lambda sond calibration it is necessary to extinguish the boiler To make a successful calibration the furnace in boiler must be completely extinguished To start up the calibration use the parameter Menu Boiler settings Lambda calibration Calibration process lasts approximately 8 minutes 42 19 POSSIBLE FAULTS DESCRIPTION Symptoms There are no signs of operation of device despite connection to the network Preset boiler temperature on the display is different from the required one CH pump IS working Fan does is working
34. ettings boiler settings return protection If function return In hydraulic installation protection is activated check if return sensor of water return to silo is with mixing valve and isolated thermically from surroundings By usage thermoleading paste serwomotor mixer is improve thermal contact of the sensor with pipe Improve preset not opening temperature of the boiler to ensure power for heating returning water Check if hydraulic installation is correctly made after closing the valve return temperature must increase above value of parameter Minimum return temperature The cause may be calibration of mixer valve wait until calibration is finished Active calibration is marked CAL in menu INFORMATION 20 COTROLLER CONFIGURATION BY BOILER PRODUCER The producer of boiler burner should adjust program parameters in controller to given type and power of the burner The most important parameters are those related to Firing up Operation and Burning off The controller is able to change the default settings depending on power and type of the burner Default settings for given boilers burners should be consultet with Company Plum Sp z o o In order to load new parameters go to Menu service settings special password and choose proper boiler burner Default settings can also be loaded by special software provided by Company Plum Sp z o o 21 CHANGES REGISTER 44 45 46 47 Gerum Ignatki 27a 16 001 Kleos
35. evel reaches expected minimum parameter value should be set this way Menu Boiler settings Fuel level gt Fuel level calibration gt Fuel level 0 8 21 COOPERATION WITH ADDITIONAL FEEDER After connecting additional B module the controller can cooperate with low fuel level sensor in silo After activating sensor for auxiliary feeder operation time controller will connect auxiliary feeder to refill basic fuel level This parameter can be found in Menu Service settings Burner settings 8 22 INFORMATION Menu information enables view to measured temperatures and allows to check which of devices are currently activated Switching between following screens is done by twisting TOUCH and PLAY knob After connecting extension module Ye of mixers information about auxiliary mixers are displayed Writing CAL in information window of mixer by position valve opening level stands for active process of its e calibration It is necessary to wait until calibration of mixer valve servomotor is completed Then its current state will be displayed 8 23 MANUAL CONTROL In the controller it is possible to manualy activate devices like i e pumps feeder engine or blower engine It enables to check if the device is operating correctly and if it is connected properly Attention Entering manual control e is possible only in STAND BY mode when silo is switched off Manual control Fan Feeder Boiler pump Lighte
36. g sections of this user s manual Apart from them please obey requirements described below Before installing mending or maintenance and during any connecting works it is absolutely necessary to disconnect the network power and to make sure if the connections and wires are not electrically powered After disengaging the controller by keyboard there may stil be a dangerous electrical power on its connections The controler must be used in accordance with its destination The controller must be covered with the box Additional automatic device must be used to protect the boiler central heating and hot water installations against the results of controller breakdown or faults in its hardware It is essential to adjust parameters to the given boiler time and to the fuel type All the conditions of usage the installation must be considered Faults in adjusting the parameters may cause boiler emergency mode overheating backfire to the feeder etc The controller is for boiler producers The boiler producer before its use should check if the cooperation between the controller and the boiler is correct and is not dangerous The controller is not a spark safe device It means that in emergency mode may be the source of a spark or high temperature which together with dust or flammable gases can cause fire or explosion The controller must be installed by the boiler producer in accordance with valid norms and regulatio
37. heating cycle by a constant value when preset temperature in a room will be reached Similarly like it was described in previous point not recommended or automatically constantly correct heating cycle temperature It is not recommended to use both these possibilities at the same time Automatic correction of room temperature is done according to formula Correction preset room temperature measured room temperature x room temperature factor 10 Example Preset temperature in heating room set in ecoSTER200 22 degrees C Measured temperature in room using ecoSTER200 20 degrees C room temperature factor 15 Preset mixer temperature will be increased by 22 degrees C 20 degrees C x 15 10 3 degrees C Correct value of parameter must be found room temperature factor Scope 0 50 The bigger value of factor the bigger correction of preset boiler temperature factor When set on value 0 preset mixer temperature is not corrected Attention setting too high value of room temperature factor may cause cyclic room temperature fluctuations 8 17 WEATHER CONTROL Depending on measured outside temperature automatically controlled can be either preset boiler temperature and mixer cycles temperatures By correct adjustment of heating curve temperature of heating circuits is counted automatically depending on value of external temperature Thanks to that by choosing proper heating curve for given building room
38. in Poland tel 48 85 749 70 00 fax 48 85 749 70 14 plum plum pl www pum pl www plumelectronics eu
39. larm appears by boiler sensor damage and by exceeding measuring scope of this sensor When alarm appears the boiler is activated Deleting is done by pressing TOUCH and PLAY button or by deactivating and activating the controller The sensor is to be checked and replaced if necessary 1G Checking the temperature sensor is described in point 12 9 Hlarm 2721 Boiler temperature sensor damage Pic 30 Alarm view of boiler temperature sensor breakdown 16 4 FEEDER TEMP SENSOR FAILURE Alarm appears when feeder sensor is damaged or by exceeding measuring scope of this sensor After alarm the boiler is burnt off 40 Deleting is done by pressing TOUCH and PLAY button or by deactivating and activating electrical power to the controller It is necessary to check the sensor and replace it if necessary LES Checking temperature sensor is described in point 12 9 The controller can operate by LE disconnected feeder temperature sensor after setting parameter feeder max temperature 0 However it is not recommended because it causes deactivation of boiler protection function against back firing to fuel silo Alarm 1 1 Feeder temperature sensor damage Pic 31 View of alarm feeder sensor temperature breakdown 16 5 COMMUNICATION LOSS Controlling panel is connected to remaining electronics by digital communication joint RS485 In case of damage of this wire on the screen following information
40. ller switch the button into manual control Turn the cap of the valve into closed position then again switch the button in the cover into AUTO Connect the electrical power to the controller indicator of valve opening is calibrated Attention in mixers No 2 3 4 5 calibration is automatic after connecting electrical power In case of these mixers wait until indicator of valve opening is calibrated in During calibration the servomotor is closed through valve opening time The calibration is displayed in MENU Information mixer info CAL 12 16 CIRCULAR PUMP CONNECTION Circular pump can be connected to boiler controller only by extension module MX 03 31 12 17 TEMPERATURE LIMITER CONNECTION In order not to overheat the boiler due to the controller breakdown it is obligatory to use STB safety temperature limiter or any other one suitable for given boiler Limiter STB should be connected to terminals 1 2 When limiter is activated blowing is stopped as well as engine of fuel feeder Safety temperature limiter must N have nominal voltage at least 230V and should have valid admission documents In case of not installing the limiter terminals 1 2 are to be connected by a bridge The bridge must be made with insulated wire with diameter at least 0 75mm With insulation which is thick enough to meet safety standards of the boiler 12 18 ROOM PANEL CONNECTION It is possible to equip the controller with room panel ecoS
41. lling activating regulating mode IndividualFuzzyLogic Symbol signalling disinfection of the hot water boiler Symbol is displayed not only during active HW decontamination function but appears also during active HW disinfection function 9 17 Additional feeder connected to module B Right window on the main screen is configurable allows on changing information displayed there It is possible to choose a conficuration displaying mixer circuit 1 2 3 4 5 info or HW by twisting the TOUCH and PLAY knob Right window on the main screen may also display the fuel level view providing that this parameter is set correctly Details are shown in point 8 19 Attention fuel level can be seen in room panel ecoSTER200 a 100 Mo 15 25 Pic 3 auxiliary window displaying fuel level 8 3 CONTROLLER START UP After connecting the power the controller shows the settings put before connecting the electricity If the controller has not operated before it will start up in stand by mode In this mode the screen is dimmed actual time and information Boiler on is displayed In this mode protecting pumps against going stale function is in operation It is executed by temporary switching them on Therefore it is advised to keep the electrical power to the controller on when the boiler is not in use And the controller should be in stand by mode It is possible to start up the boiler pressing the encoder knob and
42. m panel is not a standard option of the controller api 190 Mo 15125 Pic 14 Auxiliary window with fuel level display Fuel level indicator service Each time when fuel silo is filled to required level it is necessary to press and keep the knob in main window Following info will appear OPERAT asi 177 We 11 57 Set fuel level to 100 Pic 15 Fuel level service After choosing and accepting YES fuel level will be set for 100 Attention Fuel can be refilled anytime that means it is not needed to wait till the silo is empty However fuel should be filled up to the level corresponding to 100 and set the controller level by pressing knob Description of activity The controller measured fuel level on the basis of its current consumption Factory settings will not always correspond to actual fuel consumption so to work correctly this method needs level calibration by controller s user No additional fuel sensors are required Calibration Fill the silo to the level which corresponds to full level of fuel then set value of parameter 17 Menu Boiler settings Fuel level fuel level calibration fuel level 1009 o In main window the indicator will be set on 100 The calibration process is marked with a pulsating fuel level indicator The indicator will pulsate until programming point referring to minimum fuel level Decreasing level of fuel in the silo should be monitored constantly When fuel l
43. meter on YES value causes closing of mixer servomotor and deactivating mixer pump after disconnecting joints of room thermostat This is not recommended because the heated room can be too cool Setting parameter determining value of temperature dead zone for mixer controlling circuit The controller regulates mixer in such a way to keep the temperature of mixer cycle equal to preset value Mixer input dead zone However avoid too frequent movements of servomotor which can shorten its long life usage Regulation is undertaken only when measured temperature of mixer cycle will be higher or lower than preset value by the value bigger than mixer dead zone e Pump only Minimum mixer temperature Pump off by thermostat 146 ADVANCED PARAMETERS Options available e YES displays hidden parameters which edition is not recommended e NO hides hidden parameters Show advanced setup 38 15 DEFAULT SETTINGS RESTORING Default settings restore Restoring service settings settings from main menu are restored 39 16 ALARMS DESCRIPTIONS 16 1 BOILER MAX TEMP EXCEEDING Protection against boiler overheating is done in 2 steps In the first step after exceeding Boiler cooling off temperature the controller tries to reduce boiler temperature by dropping excess of heat to the HW silo and by opening mixer servomotors only when mixer service activated CH If temperature measured by HW sensor exceeds value Max temp of HUW then
44. nes high temperature Loading start temperature below which buffer feeding starts Buffer feeding proces is finished when low temperature reaches value defined in parameter buffer Loading end temp feeding end temperature 14 5 MIXER SERVICE SETTINGS Mixer settings 1 2 3 4 5 EXT BEEN UO Mixer serwomotor and pump are not active Applicable when mixer cycle powers heating installation of CH Maximum temperature of mixer cycle is not limited mixer is fully Wm opened during alarms i e boiler overheating Attention do not activate this option when installation is made of pipes sensitive to high temperature In such situations it is recommended to set mixer service on FLOOR Is used when mixer cycle powers floor installation Maximum power of mixer cycle is limited to value of parameter max preset mixer Floor on temperature Attention After choosing option FLOOR it is necessary to set parameter max mixer preset temperature on such a value to not damage the floor and avoid scalding risk When mixer cycle temperature exceeds value set in parameter mixer preset temperature feeding of mixer pump is stopped After decreasing temperature of circuit by 2 degrees C pump is reactivated This option is normally used to control floor heating pump in situation when it cooperates with thermostatic valve without servomotor By such action is not recommended It is recommended to use standard heating cycle in floor heating which
45. ns Modification of programmed parameters should only be carried by a person acquainted with this user s manual The controller can only be used in heating installations made in accordance with valid norms and regualations The electrical circuit in which the controller works should be protected with a fuse proper for voltage used The controller can not be used with damaged cover box On no condition can any alterations to the controller s construction be made The controller is equipped with an electronic disconnector of connected devices working type 2Y in accordance to PN EN 60730 1 and microdisconnector working type 2B in accordance to PN EN 60730 1 Children should not be allowed access to the controller 2 GENERAL INFORMATION The controller is a modern electronic device designed to handling the work of the pellet boiler using help of optical flame brightness sensor The device is compactly build easy to install It can control the work of central heating and hot water circuits and also control the work of 5 mixing heating circuits The required temperature of heating circuits can be set on the basis of data obtained from the main sensor The possibility of cooperation with room thermostats separate for each heating circuit is beneficial for maintaining comfortable temperature in heating rooms Moreover the device turns on the spare boiler gas or oil one The controller can cooperate with additional stee
46. o 37 38 39 40 u gt T3 OS AL RB Billi 230V CPU AAA O ee LN NICH STB amp Bp lass MO P be MS s PE PEj PE PE t TE PTE Err yt peeseessees es L N PE 230V Pic 22 Scheme of electrical connections of the controller where T1 boiler temperature sensor CT4 T2 hot water temperature sensor CT4 T3 feeder temperature sensor OS flame optical sensor AL RB currency exit to alarm signal or steering the auxiliary silo RELAY transmitter T4 boiler return temperature sensor CT4 T5 weather temperature sensor CT4 P T6 fumes temperature sensor CT2S T7 mixer temperature sensor TB connection of mixer room thermostat P controlling panel ecoSTER200 room panel with room thermostat function replacing TB or TM D D connection to additional modules B module B allows to service additional two mixer cycles and heating buffer cycle MX 03 additional module allows to service two additional mixers and circular pump A Lambda sond module L N PE electrical power 230V FU fuse STB connection to limiter of safety temperature FO blowing fan of the controller FG main feeder FH feeder of the burner I igniter PB boiler or buffer pump PHD hot water pump FV pulling fan of the boiler PM mixer pump SM mixer servomotor CPU controlling 26 12 7 TEMPERATURE SENSORS CONNECTION Wires of the sensors can be extended by wires with diameter not smaller th
47. r Feeder 2 Serv supply Pic 16 Manual control window wiev when OFF means that the device is off ON activated Attention long lasting activating of N fan feeder or other device may cause danger 18 USER MANUAL OF CONTROLLER INSTALLATION AND SERVICE SETTINGS ecoMAX850P A 9 HYDRAULIC SCHEMES 9 1 SCHEME 1 Pic 17 Scheme with 4 way steering valve controlling central heating circuit where 1 boiler 2 burner 3 controller 4 boiler temperature sensor CT4 5 fumes temperature sensor 6 servomotor of 4 way valve 7 mixer cycle pump 8 mixer cycle temperature sensor 9 silo of hot water 10 hot water pump 11 hot water sensor 12 weather temperature sensor CT4 P 13 room panel ecoSTER200 or standard room thermostat 14 return temperature sensor To improve water circulation in gravity cycle it is necessary to use large nominal profiles DN of a pipe and 4 way valve not to use large amount of knees and profile narrowings Use other rules referring to gravity installations If return sensor is installed closely it is necessary to isolate it thermically from surroundings and improve thermal contact with pipe Preset silo temperature must be set so high to ensure thermal power for mixer cycle when at the same time heating water returning to the silo RECOMMENDED SETTINGS Parameter setting MENU Preset boiler temperature Min preset boiler temperature Increase preset boller temperatur
48. rameter should be chosen in such a way that after activating room thermostat temperature in the room should decrease Other settings according to point 8 15 In case of room panel ecoSTER200 make sure that this parameter is correctly chosen Thermostat selection Menu Service settings Mixer settings 1 2 3 4 5 Mixer room thermostat Example on connection and configuration of ecoSTER200 is shown on Pic 19 12 12 BOILER ROOM THERMOSTAT CONNECTION Room thermostat for boiler circuit can switch off the burner operation or switch off the CH boiler pump In order to thermostat switch off boiler operation select Thermostat selection for universal or ecoSTER T1 if room panel ecoSTER200 is connected Menu Service settings Boiler settings Thermostat selection For thermostat switch on the CH boiler pump without switching off the boiler set the parameter Thermostat pump deactivating on YES Menu Service settings Boiler settings Pump off by thermostat 12 13 RESERVE BOILER CONNECTION The controller can control work of additional gas or oil boiler It is not necessary then to manualy activate or deactivate this boiler Additional boiler will be activated when boiler for pellet looses temperature and will deactivate when pellet boiler reaches its proper temperature Connection to additional boiler should be done by a qualified installer according to technical data of this boiler The additional spare boiler
49. rding to documentation of boiler producer Check the fan and replace it if necessary Check if feeder wires are correctly connected to terminals Check if there is a jumper on terminals 1 2 of module B Check if feeder engine is not damaged In case when engine work can be heard and fuel is not provided check the feeder with its user manual Check if feeder wires are correctly connected to terminals If temperature limiter STB is connected to terminals 1 2 then check if the circuit is not cut off due to boiler overheating Check if feeder engine is not broken or damaged In case when engine work can be heard and fuel is not provided check the feeder with its user manual Check settings power modulations in menu boiler settings power modulation Check if there is a good thermo contact between the temperature sensor and measured surface Check if sensor wire not goes too closely to network wire Check if sensor is connected to terminal Check if sensor is not broken check with point 12 9 Increase value of parameter HUW pump operation time extension to cool off the boiler 43 10 HW pump is not working even if HW silo Set the parameter HUW pump operation time extension O is loaded The cause may be HW silo loading when HW priority is activated Wait until HW is loaded or activate the HUW priority The cause may be active function SUMMER The cause may be activation of function return protection menu service s
50. re Minimum preset boiler temperature which can be set in user menu and Min boiler timep minimum temp which can be set automatically by controller i e from night reductions etc Maximum preset boiler temperature which can be set in user menu and Max biler time minimum temp which can be set automatically by controller i e from night reductions etc Temperature of boiler cooling off Above this temperature the controller activates HW pump and opens mixer cycles to allow boiler cooling off Boiler cooling temperature The controller activates HW pump if this temperature exceeds maximum value The controller will not open mixer cycle when mixer setting floor active Options available NO CH boiler pump is not activated when room thermostat starts Pump off by therm operation YES CH boiler pump is deactivated when room thermostat starts operating Return protection 14 3 CH and HW SERVICE SETTINGS CH and HUW settings Parameters determines the temperature at which CH boiler pump is activated It protects the boiler against watering due to cooling off with cold water returning from installation Attention Deactivating boiler pump only does not guarantee boiler protection against watering and consequently corrosion Additional automatics should be used i e 4 way valve or 3 way thermostatic valve Available after connecting HW sensor Prolonged feeding of HW silo during priority HW deactivated may cause to overcooling of the CH in
51. ring panel located in living rooms and additional modul of lambda A sensor Handling of the controller is easy and intuitive The controller can be used within the household and in small industrial buildings 3 DATA REFERRING TO DOCUMENTATION The user s manual of the controller is a complementation of boiler documentation In particular it is necessary to apply the boiler documentation The user s manual of the controller is divided into two parts for the user and for the installer However in both parts vital information concerning safety is included That is why the user should get aquainted with both parts of the user s manual We do not take responsibility for damages caused by failing to observe the following user manual 4 DOCUMENTATION STORAGE We advise you to keep carefully this user manual of installation and maintenance and all other valid documentation for immediate use when needed In case of removal or seling the device all the documentation should be handed to new user or owner 5 SYMBOLS AND MARKINGS USED Following graphic symbols and markings are used in the user manual for relevant information and tips s for vital information related with issues of property damage health and IN life risk of humans or domestic animals Attention by these symbols vital information is marked It is to allow easy understanding of the user manual User and installer is however required to observe recommendations
52. rs to the first attempt In next attempts the amount of fuel is smaller 2096 of basic amount Threshold of flame detection in of light when the controller deems the e Flame detection furnace as hot It is also used for detection of lack of fuel and end of burning off e Firing up airflow of blowing when firing up Too big value prolongs the firing up proces or causes failed attempt of firing up e Firing up time Time of following firing up attempts 3 attempts After that time the controller goes to another firing up attempt e Blow ing inten af infl of fan blowing after flame detection e Blow ing p after infl Fan operation time with power Blowing after firing up Igniter warming up time before engaging the fan It should not be too e gniter period long as to not damage the heater After this time the heater works still until detecting the flame Burner operation time with minimum power 30 after firing up Power is e Worktime with min power determined by parameter Blowing power 30 and feeder operation time 30 in menu boiler settings output modulation owitches the burner into THERMOSTAT mode i e for working in bakery The burner operates with maximum power without modulation of power The burner deactivates with disconnecting thermostat joints 28 29 Boiler temperature sensor does not influence feeder operation Time of whole fuel feeding cycle in OPERATION mode OPERATION Ee MI IRSE mode time feeding time OPERATI
53. s below 5 degrees C CH pump will be activated enforcing circulation of boiler water It will delay the process of freezing water however in case of very low temperatures or by lack of electrical power it may not protect the installation against freezing 17 3 PUMP ANTI STANDSTILL FUNCTION The controller does the function of CH HW and Mixer pumps protection against getting stale 41 17 4 NETWORK FUSE REPLACEMENT Circuit fuse is positioned inside the controllers cover The fuse can only be replaced by a person holding proper qualifications and after disconnecting electrical power Porcelain fuses 5x20mm and time lag fuses with nominal current 6 3A should be used In order to take out the fuse unscrew the fuse cover and remove the fuse 17 5 CONTROL PANEL REPLACEMENT It is not recommended to replace the panel itself as the program in panel must be compatible with program in other part of the controller 18 LAMBDA SENSOR A Burner efficiency can be increased by connecting additional lambda sond module Connect the module according to point 12 6 Lambda sond is to be activated in Menu Service settings Burner settings Lambda sond If parameter Operation with Lambda sond is set on ON then the controller will operate using lambda sond readings The amount of air provided to the furnace will be automatically set in such a way to obtain preset amount of air in fumes If this parameter is set on OFF then Lambda Sond r
54. s can cause boiler overheating Maximum time of boilers operating in supervision mode is defined in parameter Supervision time If after this time in Supervision mode there is no need to restart the boiler then the controller starts the process of boiler s burning off For setting Supervision time O the e controller omits SUPERVISION mode and goes directly to BURNING OFF 8 8 BURNING OFF In burning off mode the leftovers of pellet are burnt and the boiler is prepared to pause or deactivation All the parameters influencing burning off process are grouped in menu Service settings Boiler settings Burning off The controller stops feeding fuel and makes periodical blowings to burn off remnants of fuel After decrease of flame brightness or maximum time of burning off expiration the controller turns into PAUSE mode 8 9 PAUSE In PAUSE mode the boiler is being burnt off and awaits the signal to start operation The following can be a Signal to start operation e Decrease of preset boiler temperature below preset temperature diminished by boiler hysteresis Boiler hysteresis 12 e By boiler operation configuration with the buffer decrease of top buffer temperature below preset value Temperature when start buffer feeding 8 10 GRID Some boilers have an additional grate to burn other fuels such as wood waste etc To activate the grid move the parameters available in the Main menu gt Boiler settings
55. selecting switch on or setting parameters of its operation MENU button without connecting it to the electrical power After making sure that fuel is in the silo and the hatch is closed the boiler can be switched on 8 4 BOILER TEMPERATURE SETTING The preset boiler temperature and preset circuits temperature can be set in the menu Possible temperatures are restricted with range of respective service parameters of the controller Menu Boiler settings Preset boiler temperature Menu Mixer settings 1 2 3 4 Preset mixer temperature 8 5 FIRING UP FIRING UP mode is for automatic firing up of furnace in boiler Total time of firing up proces is dependand on controller s settings feeder operation time heater operation time etc and on boiler s condition before firing up Parameters influencing firing up process are in the menu Menu Service Boiler settings Firing up In case of failed attempt of firing up the furnace another attempts are taken during which amount of fuel feeding time is reduced to 109 of first attempt s dose settings FIRE UP a 1 C Mo 15 43 Pic 4 Signalling FIRING UP mode and numer of attempt After three failed firing up attempts an alarm Failed firing up attempt is reported Boiler s operation is then stopped It is not possible to automatically continue boiler s operation Service intervention is required After finding and solving the cause of firing up failur
56. set temperature by 5 degrees C the controller switches into SUPERVISION mode 8 7 SUPERVISION SUPERVISION mode is applicable either in regulation in STANDARD and Fuzzy Logic mode The controller switches into SUPERVISION mode automatically without user s intervention in Standard regulation mode after reaching the boiler preset temperature in Fuzzy Logic steering after exceeding boiler preset temperature by 5 degrees C In SUPERVISION mode the controller oversees the furnace keeping it from burning off To do so the burner operates with very low power what together with properly adjusted parameters do not cause further increase in temperature Burner s power in SUPERVISION mode and other parameters of Supervision are grouped in menu Menu Service settings Boiler settings Supervision Parameters of SUPERVISION mode are to be set in accordance to burner boiler producer s recommendations They should be so chosen to prevent the furnace from burning off during boiler s pauses the furnace should not at the same fire up to too high a temperature because it will cause too high a temperature of the boiler Operation and pause time of the feeder in SUPERVISION mode is set using following parameters Feeding time SUPERVISION Period time SUPERVISION and Air flush intensity SUPERVISION The parameters in this mode must be so chosen as to make the boiler N temperature gradually decreasing Incorrect setting
57. stallation because CH pump is deactivated Parameter CH pump pause during feeding HW prevents against periodical activating CH pump during feeding HW silo CH pump after this time will activate on constant programmed time of 30s be reduced setting too low preset HW temperature Available after connecting HW sensor Parameter determines to what maximum temperature HW silo will be heated during cooling the boiler in alarm situations It is a very important parameter because setting too high value of it may cause risk of scalding with HW Too low value of parameter will cause that during boiler overheating it will not be possible to cool off the boiler to the HW silo During design of HW installation it is necessary to take into account risk of damaging the controller Due to breakdown of the controller water in the silo can heat up to dangerous temperature lt is necessary to use additional protection in the form of thermostatic valves CH activation temperature CH stand loading pause when HW Max HUW temp Parameter determines how high the boiler temperature will be increased to load HW silo buffer and mixer cycle Temperature increase is only realizing when it is necessary When preset boiler temperature is at Boiler Increase byHUW and Mixer sufficient level then controller will not change it due to the fact of feeding the HW silo buffer or mixer cycle Increasing preset boiler temperature during feeding HW silo is signaled with
58. t required room temperature according to formula Required room temperature 20 C heating curve paralel movement Example To reach room temperature 259 C value of heating curve movement must be set for 5 C To reach room temperature 18 C value of heating curve paralel movement must be set for 2 C In this configuration a thermostat can be connected It will level inaccuracy of heating curve adjustement in case when its value will be too big In such case value of decrease of preset mixer room temperature from thermostat should be set i e for 29C After discontecting thermostat plugs preset mixer cycle temperature will be reduced By correct adjustement of this reduction will stop temperature increase of temperature in heated room Mixer with weather sensor and room panel ecoSTER200 settings Set parameter Mixer weather control In position off Adjust weather curve according to point 8 16 Controller ecoSTER200 automatically moves the heating curve depending on preset room temperature The controller relates adjustements to 20 degrees C i e for preset room temperature 22 degrees C the controller will move heating curve by 2 degrees C for preset room temperature 18 degrees C the controller will move heating curve by 2 degrees C In some cases described in point 8 16 it can be necessary to adjust heating curve movement 14 In this configuration room thermostat ecoSTER is able to reduce temperature of
59. ure 2 a s 16 32 Example Setting value of parameter for 8 extension will be activated with alarm AL4 Setting value for 2 extension will report only alarm AL2 In case when extension is to report several alarms set the parameter to value which is a sum of values from the table referring to respective alarms 2 8 10 30 If any of alarms is to be reported AL2 AL3 set parameter for 6 12 15 MIXER CONNECTION During assembly works for mixer servomotor pay attention not to overheat the boiler This may happen when there is a limited flow of water from the boiler It is N recommended to check the location of valve in maximum opening before starting work to ascertain heat acceptance from the boiler by opening the valve to maximum The controller cooperates only with servomotors of mixing valves equipped with end switchers Using other servomotors is forbidden Servomotors with full circle scope of 30 to 255s can be used Connecting mixer description Connect mixer temperature sensor Connect electrical mixer pump Activate the controller and select in service menu proper mixer service MENU gt SERVICE SETTINGS gt Mixer 1 settings Set in mixer service settings proper time of valve opening time should be written on data plate of servomotor i e 120s Connect electrical power of the controller and activate it so the mixer pump is working Choose the direction in which servomotor opens
60. will be displayed Attention Lack of communication The controller does not deactivate regulation and operates normally with previously programmed parameters In case of alarm situation it will undertake action accordingly to given alarm It is necessary to check the wire connecting controlling panel with given alarm then mend it or replace it if necessary 16 6 FIRING UP FAILED ATTEMPT Alarm will appear after third failed attempt of automatic furnace firing up In case of alarm all pumps are deactivated in order to not cause excessive cooling of the boiler Deleting is done by pressing TOUCH and PLAY button or by activating or deactivating the controller The cause of these alarms can be broken igniter or lack of fuel in the silo 16 7 FAILED ATTEMPT TO LOAD THE FEEDER This is so called silent alarm reminder It will take place by failed attempt of feeding fuel from additional silo In case when through configured time of feeding the silo installed sensor not detects increase of fuel the reminder is displayed This signalization does not cause activating automatic boiler operation there is only a warning displayed Deleting is done by pressing TOUCH and PLAY button or by activating or deactivating power to the controller 17 OTHER 17 1 POWER STOPPAGE In case of power stoppage the controller returns to operation mode in which it was before stoppage 17 2 ANTIFREEZING PROTECTION When temperature of the boiler decrease

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