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AV6010 - ELTRON

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1. On initial power up the AV6010 performs an initialization sequence 4 The PWR LED flashes and turns a steady green followed by TRIG green and TACH amber At the same time the AV6010 illumination will turn on and remain on for approximately 30 seconds then turn off 5 The AV6010 automatically starts all application programs required during operations 6 After a few minutes the illumination flashes ON then OFF The system is ready for operation in approximately five minutes The STAT LED is solid green to indicate normal operation AS ACCU SORT AccuVision AV6010 Camera Module Status Indicator LEDs z EH EN NE m EN STAT TRIG TACH HOST FOCUS PWR NOTE During the startup sequence you may proceed with First Time Setup and establishing a connection to the AV6010 camera Do not attempt a camera connection until the startup sequence is complete Accu Sort Systems Inc 05 AV6010_Setup_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 73 First time Startup Camera Tunnel using Power Distribution Box Multi camera applications such as scanning arrays and tunnels use the Power Distribution Box PDB The RangeFinder and all cameras are electri
2. 110 mm F 5 6 42 0 15 deg 25 15 T 2 o 5 E E gt roe o 2 5 o 15 110 mm F 5 6 42 0 15 deq Optical Range Density mils 8 mil 10 mil 13mil Near Left inches 440 00 440 00 440 00 440 00 25 Near Lef Wide inches 440 12 0 440 Far Left inches 80 0 20 4 30 0 30 40 50 60 70 80 90 100 110 120 130 Far Right inches 88 0 20 4 110 0 Range inches Far Right Wide inches 88 0 20 4 110 0 Near Right Wide inches RNN n4 8nn 2 n n Near Right inches 44 0 120 440 8 mil 10 mil 13 mil 20 mil Noar Lal laches 440 00 110 mm F 5 6 42 45 deg 25 15 T o 5 gt p o 2 5 o 15 110 mm F 5 6 42 45 deg Optical Range Density mils 8 mil 10 mil 13 mil 20 mil Near Left inches 440 00 44 0 00 440 00 440 00 25 Near Left Wide inches 44 0 120 440 120 440 120 440 120 Far Left inches 64 0 16 5 75 0 19 4 80 0 208 800 210 B a a B uu 8o 90 s mg 120 139 FarRight inches 64 0 165 75 0 194 980 208 1200 210 Range inches Far Right Wide inches 44 0 120 440 120 980 20 8 120 0 210 Near Right Wide inches 440 00 44 0 00 80 0 208 800 21 0 ii m I Near Right inches 440 120 440 120 8mil 10 mil 13 mil 20 mil Near Left inches 440 0 0 440 00 All cus
3. H RECEIVER ASSEMBLY EMITTER BEAM l I TARGET AREAS He 4 50 G 5 00 05 E 4 50 SEE NOTE 1 Ji A i C EN N SE Gaa m an nh Ir 9 25 9 25 Pi M M 3 r r F Lu i EMITTER ASSEMBLY 74 80 00 MAX 1 RECEIVER ASSEMBLY PHOTOEYE 2 E SEE NOTE 2 E M 5 PHOTOEYE 1 SEE NOTES 2 AND 3 D C 5 00 05 Fh e _ _____2X 4 00 amh aha C OF SLOT H hr B H LL LL B m is zi p m I A MCN eet ncs Z B INCORRECT LOCATION BEAMS PASSING THROUGH CORRECT LOCATION OPENING IN TRAY BASE INSTALLED TO PERMIT THE BEAMS WILL PRODUCE MULTIPLE TO BE BROKEN ONLY ONE TIME PER TRAY TRIGGERS PER TRAY PART NO 0112873001 AMPED CONTROLLED COPY INRED DIMENSIONS ARE IV INCHES MILLIMETERS PRAWN AS RAVE 01 21 10 ACCU SORT SYSTEMS inc ALL C CINKS ARE 82 INCLUDED ANGLE CHKD xxx PAE XX XX XX TELFORD PA 18969 USA THIS DOCUMENT I PROVIDED FOR A aE RoS ID j mow qmd eue ag OF 01 210 IT MAY NOT BE DISCLOSED COPIED X 1000 X 2 500 X amp 1 00 MOUNTING AND INSTALLATION A OR REPRODUCED EXCEPT FOR THE e nr Ce DEPT MECH ENG PRIOR APPROVAL THIS NOTICE MUST XXXX O005 XOG001 PHOTOEYE TACH GENERATOR APPEAR ON ANY COPY OR REPRODUCTION E N A OF THIS DOCUMENT FRACTIONS 1 4 2007 ACCU SORT SYSTEMS INC FTIN xl CUSTOMER N A SIZE CAGE C
4. 13 Special Tools Diagnostics Tools Chapter 8 Download Install Wizard for system calibration Set password System Calibration 14 Install Wizard RangeFinder Wizard 15 Install Wizard gt Camera Wizards Based on the application this may involve performing the Static Focus Calibration for up to six cameras positioned in a scanning array or tunnel 16 Dynamic Focus Calibration of all cameras using Image Viewer 17 Dimensioning Calibration option 18 Side by Side Package Detection Calibration option 05 AV6010 Setup R10 doc Accu Sort Systems Inc 66 Setup AccuVision AV6010 Long Range Camera System Manual Unlock the AV6010 Camera Head Locate the shipping screw on the camera 2 Using a flat head screwdriver turn the camera head shipping lock to the unlocked position Only turn 1 4 turn counter clockwise Do not force the shipping screw beyond the 1 4 turn You will feel it click into position 3 For multi camera tunnels also confirm the power switch is in the ON position for every camera in the system Close Up of Shipping Lock Location Location of Camera Head Shipping Lock Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 67 Mirror Alignment Front Top Back Read Orientation of Mirror to Camera Before using any of the camera ca
5. eeeseseeeeneen n nemen nennen nennen 27 Installation Sequerice 1 i etcetera tre d need ye red ques 28 Installing a Single Camera System sse 28 Installing a Multiple Camera Tunnel L keke 29 General Mounting Guidelines ee 30 Dimensions and Clearances sse eene 30 Physical Support Requirements sse enm eene 30 Vibration Limitations Ji toccato eeepc re ihe nec Eres k b ya Eu GRE L ki vana EKA Ree 30 Mounting Structure Assembly ssssssseeeeeeeene emen 31 Equipment Mounting sese nennen nenne eren KA KA KAKA KA KA KA A KA 35 Camera Installations snsc ein ind Ki ki n rek k rede dede k ev epe awa dans ved 36 Mirror Installation N eeeeeoeeee rr WW 0D 5A A W X WarXee 39 RangeFinder Installation 4 4y i x x sndain naa sala k k yedi sekne bn dewan l n 43 M o hting tih e Tachomeler is elnann delik yl y d l ki kerl y d yd eda tnn kak n beda wa R k qan 44 Mounting the Trigger Photoeye h Liii kk kek k kk Kek kk KA 45 Mounting the Light Curtain 5 4 kla da k cence erent ee ka ak k ra daka emm ener 46 Mounting the Photoeye Tach Generator sse 46 Mounting the Uninterruptable Power Supply UPS sene 46 4 Electrical Installation Preparing for Electrical Installation 47 Installation Sequence
6. 230 Raw Image Export RIE AccuVision AV6010 Long Range Camera System Manual RIE Installation Requirements An RIE compatible camera includes the following installed in the Distributed Computing Module DCM Raw Image Export RIE software a COM e module properly installed in DCM position 3 1GB Copper board in PCI slot DCM with Decoding and Dimensioning Modules 1000068422 shown 1 COMe 1 Decoding module 2 COMe 2 Dimensioning module 3 COMe 3 Raw Image Export RIE module shown not populated RIEchk Test Application The RIEchk application is available for download from the AV6010 User Interface s downloads screen This Windows based application is useful in testing that the RIE module is at least minimally configured for the export of images Accu Sort Systems Inc A8 AV6010 Raw Image Export R10 doc AccuVision AV6010 Long Range Camera System Manual Raw Image Export RIE AV6010 User Interface Screens related to RIE When a camera in a system is equipped with RIE capabilities the Imaging Network screen for that camera will allow raw image export to be enabled After login go to Setup gt Communications gt Camera Name gt Image Network to view the screen Image Network Interface IP Address Assignment Static Network Settings IP Address Net Mask Static IP Y 10 0 40 20 I255 255 255 0 Image Transfer Global to all Cameras
7. Diagnostics gt Camera Status Screen Accu Sort Systems Inc 06 AV6010_Operations_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 6 119 Dimensioning Operations During normal operations if your AV6010 Camera System is also equipped to perform dimensioning there are several functions that can be useful to monitor system status and check dimensioning data including u Daily verification Viewing measurement data Dimensioning status Viewing long term storage To verify the dimensioning system is calibrated It is recommended to perform dimensioning verification once per day or once per shift This requires a box of known dimensions and the Dimensioning Wizard See Dimensioning Wizard procedure in Chapter 5 To view measurement data 1 Login as a Monitor user 2 Go to Diagnostics gt System Status 3 The measurement data is shown in the scrollable part of the screen Reference the Bar Code or Dimensions LxWxH column 4 This data can also be viewed in the Diagnostics gt Camera Status and Diagnostics gt Camera Image screens To check the dimensioning status 1 Login as a Monitor user 2 Go to Diagnostics gt Top gt Camera Status 3 Under the Error Codes you will see one of two message a the 4026 code indicates that dimensioning is ready b 4025 Error Dimensioning NOT Ready is displayed use the verify dimensioning process to check the system All t
8. System has been properly setup with Install Wizard Confirm all application parameters are correctly entered in the AV6010 user interface e g min and max box sizes Image cropping lines properly set during initial camera setup Tools and Materials Required Connection to a camera in the system using SBS Camera Image Viewer version 6 0 or newer Sample packages to create side by side conditions Getting Started 1 Establish a connection with the top camera and open the AV6010 user interface In a multi camera system this connection can be established with any camera via the IMAGE network See Connecting to the IMAGE Network IMPORTANT Do NOT connect to the SYNC network 2 Select Setup gt Options gt Side by Side gt Settings from the menu tree 3 The Side by Side window is displayed Under Side by Side Licensing set Side by Side Camera to Top Currently only the top read camera can be licensed for SBS IMPORTANT The system can be licensed before or after setup and calibration is complete A license key must be obtained entered and verified before SBS can be used for normal operations An Accu Sort trained and authorized technician must obtain the key and register an AV6010 for SBS For additional information contact Accu Sort at 1 800 BAR CODE To calibrate the system prior to licensing use the Test Mode This mode is limited to 500 triggers This can be selected from the Side by Sid
9. ssssseeeee emen 66 Mirror Alignment eeepc k van teen ente ore KWE Helkana ka y p w o R Hin KECA 67 To align a mirror for Front Top or Back Applications EEEEUEUEE EU U UL E LEL 68 To align a mirror for Side Read Applications 69 Leveling the RangeFinder erret ertet eret dre rene 70 Blocking RangeFinder Codewords on Narrow Bel S u EEE 71 First time Startup Single Camera sse 72 First time Startup Camera Tunnel using Power Distribution Box 73 Firsttime Se lt 23s 4xt15 5 2145i etes eese wek n re n ctf na bn bin Ren ctc ue eese cO IRR EP eae bir ket 74 Establish Connection and Logi n E kk kk kek 74 Confirm computer is set up for DHCP cece kk em 75 AV6010 User Interface System Configuration 2 nieder eere cere ki V r e e ceo e epa W e ke SE VU VAR 76 WTACHOMOC x m TI FOCUS and Detection terree cika e k E e NE k az ku y ka qnie kabe K VA dan 78 RangeFinder Mountirig eliken Lite idein pe koe leat eu edet nag 79 Camera Mounting emere nennen nennen nnns 80 Syribologies 2 4 Eier tero Ete ar ier Za q et ed 81 Adding a symbolOgy kk enne 81 Deleting a symboloOgy uEEEE keke keke k k k kk nnne 82 Modifying a symbology in the Selected Symbologies list 82
10. Before beginning normal operations the cameras need to be dynamically focused Prerequisites All cameras have been setup using the AV6010 Install Wizard Laptop must be connected to a camera s IMAGE port see Connecting to the IMAGE Network AV6010 User Interface and Camera Image Viewer should both be open on the laptop s desktop Tools Required Camera Image Viewer AV6010 Realtime Viewer exe icon Available as a download on the Diagnostics Tools page Dynamic Focus Target attached to a calibration box Available as a download on the Diagnostics Tools page AV6010 User Interface DINAN FOCUS TARGET vit 17 rci Targas senem n im rara IMPORTANT Dynamic camera setup should be performed by a trained and authorized Accu Sort technician They will verify normal operations and make calibration adjustments as necessary This procedure is for reference purposes only For further information on training contact us at 1 800 BAR CODE Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 103 Good Focus To dynamically focus a camera 1 2 10 11 12 13 14 15 16 17 18 19 Open the Camera Image Viewer In the View Menu enable Show Extra Info Plot FocusRange and Package Corner In the IDS Menu be sure it is Enabled Also enable Delete Image After Display When the box is run thr
11. Leapfrog Ranger Diagnostics m liojxi Actions Range Data Tach 1111805 Condition 0x0 Box Nbr 600 Side by Side Left Edge 2021 Right Edge 10170 Height Z 18000 Box Present Pattern Generator Display Enable C Left C Right C Both App Version 1 0 2 9 L_J Range Data 225 255 0 1 5000 Stop Image Display Save Image NET Version 2 0 50727 42 L Ranger Diagnostic 225 255 0 1 10007 Details not available at time of publication 08 AV6010_Troubleshooting_R10 doc Accu Sort Systems Inc 140 Troubleshooting AccuVision AV6010 Long Range Camera System Manual Troubleshooting The PCS problem cause solution tables assist you in troubleshooting the more common events that may occur during operation There are several error codes that are displayed in the Diagnostics gt Status screens that can be used to determine possible problems These tables provide examples of using the error codes listed in Appendix F for PCS troubleshooting Technicians that complete the AV6010 troubleshooting and field replaceable unit FRU replacement training program should also reference the AV6010 Troubleshooting Matrix Reference Chapter 9 for the location of FRUs A guide is sent with every FRU to make component replacement easy Accu Sort Systems Inc 08 AV6010 Troubleshooting R10 doc AccuVision AV6010 Long Range Camera System Manual
12. POWER MONITORING s CIRCUIT 4 B 3L2 3L2 s A G 4L2 POWER MONITORING CIRCUIT 5 A B010 CAMERA 5 POWER MONITORING CIRCUIT 6 AV6010 CAMERA 6 POWER MONITORING CIRCUIT 7 ELECTRICAL WIRE K WHT UR GRN LINLESS OTHERWISE NOTED TEM 1 REFERENCE ENCLOSURE AWING 111063 S NOT SHOWN AND OPTIONAL 0 111062 001 SEE NOTE 3 DC SUPPLY RANGE FINDER AV6010 lt HTIN CA v AJ T gt Jug Ko 70 72 70 70 A CONTROLLED COPY UNLESS NTROLLED COPY IN RED OVID U ZE TT Ae lig E pei D FOR A ISCLUSED PROPERTY COPIED gt THE FTT TT DU TICE MIST PRODUCTION MS INC T ACCU SDRT S UNLESS OTHERWISE SPECIFIED ALL DIMENSTONS ARE IN INCHES ALL ANGLE E 00 7 ALL C SINKS ARE 82 v ALL BEND RELIEFS TO SUIT TOLERANCES LINEAR X 100 ANGULAR X 1 0 XX4 020 Xt 10 XXX1 005 XX 01 E REMOVE SHARP EDGES AND BURR
13. FOCUS EF IMAGE NET TRIGGER li ji l SYNC OUT TACH CN SYNC IN 94 L9 SYNC NETWORK This document is provided for a specific purpose ACCU SORT SYSTEMS AV601 0 di tha disclosed inf i This is not a controlled copy unless stamped and the disclosed information remains our 1 controlled copy in red property It may not be disclosed copied or Py TELFORD PA 18969 USA A HOST HOST NET reproduced except for specific purpose without FOCUS DIM REION NG IMAGE NET Sec ee n CONNECTIONS AV6010 j e AT document TRIGGER A SYNC OUT 2003 ACCU SORT SYSTEMS inc M U LTI P L E GAM E RAS TACH SYNC IN CUSTOMER CONTRACT DEPT APP ENG REV UTCOUNNECTIUNS AVBUTU 4P 4 3 HOST FOCUS TRIGGER GH TACH HOST FOCUS TRIGGER TACH HOST FOCUS TRIGGER TACH HOST FOCUS TRIGGER TACH HOST FOCUS TRIGGER TACH HOST FOCUS TRIGGER TACH AV6010 MOST ACCESSIBLE R e EST CODES SYNC OUT AV6010 AV6010 POWER HOST NET IMAGE NET SYNC IN HOST NET IMAGE NET SYNC OUT SYNC IN HOST NET IMAGE NET SYNC OUT SYNC IN lt REVISIONS Initial Release HOST NET IMAGE NET SYNC OUT SYNC IN HOST NET IMAGE NET SYNC OUT SYNC IN HOST NET DIMENSIONING IMAGE NET d SYNC OUT SYNC IN This document is provided for a specific purpose and the disc
14. REFERENCE SURFACE TO BE 75 62 FROM BELT 2 06 52 32 TO OPTICAL P 38 19 870 07 MOUNTING HOLES FOR 5 16 M8 HARDWARE 4X Accu Sort Systems Inc A1 AV6010 Specifications R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix A 149 AV6010 Camera Dimensions 6 00 152 4 AIR FLOW CLEARANCE BEYOND THIS PLANE 1524 AIR FLOW CLEARANCE MOUNTING HOLES AR 5 16 MB HARDWARE do o i WAS RET tJ S D ias 1 2844 722 4 n 6 6 152 15 31 152 P z 2 SERVICE 388 9 SERVICE Dimensions for the 30 inch camera shown ACCESS ACCESS OPTICAL AXIS i j The differences for the 42 inch camera are shown below Overall Length 45 25 1149 4 AL S lere Mounting Footprint 40 44 1027 2 6 6 168 8 MOUNTING PLANE 6 152 SERVICE ACCESS A1 AV6010_Specifications_R10 doc Accu Sort Systems Inc 150 Specifications AccuVision AV6010 Long Range Camera System Manual Read Charts
15. Use the images to optimize an AV6010 camera systems by dentifying root causes that contribute to no reads Store and manage images image directories and subfolders Access images offline for review and analysis locally or remotely Quickly diagnose potential revenue recovery opportunities The VisionCapture system connects to the AV6010 s IMAGE network as outlined in Chapter 3 and Appendix drawing 112753 sheet 3 VisionCapture Interface VisionCapture Icon VisionCapture a browser based user interface lets you easily setup or modify image file compression and storage management parameters m Vision Gapture tor Image Depot Server Ele Configuration View Help am n s rae VisionCapture for Image Depot Server Image archiving software for the AccuVision Camera Systems 1 800 BAR CODE www accusort com Copyright 2001 2005 ACCU SORT SYSTEMS INC All rights reserved This program is protected by US and international copyright laws System Monitoring Incoming Image Statistics Since Application Start Archive Image Statistics Since Application Start Current image File Archiving Progrese Incoming Drive Usage 1 Archive Drive Usage BMP PNG Current Number of Incoming Files Waiting to be Archived 0 Total Images Received Images Waiting e Telal images Archived IRIN E 0 Archive Files Using 0 0 KB 0 bytes on Disk Avg Receive Time ms 0T Avg Write Time ms
16. 0T Av Archive Time ms VERD CORRI Event Log View 03 10 2009 09 41 43 Start Up Compacting archive database again after synchronization archiving still paused a 03 10 2009 09 41 44 Start Up Completed archive database compaction archiving stil paused 03 10 2009 09 41 4 Start Up Initial archive tasks completed archiving resumed T 03 10 2009 09 41 44 Program is started E HR A M M l With the VisionCapture Interface you can Monitor IDS connections by unique camera name IP address View image information for each captured image Define storage management parameters Check percentage of hard drive filled at a glance Select image save as mode compressed JPG or PNG uncompressed BMP View and or save Event Logs A3 AV6010 and VisionCapture R10 doc Accu Sort Systems Inc 198 AV6010 and VisionCapture IDS AccuVision AV6010 Long Range Camera System Manual MultiViewer Software Z MultiViewer Icon MultiViewer is a flexible tool you will use to work with saved images stored on the Image Depot Server or archived to DVD The MultiViewer application resides on the IDS Users can also Remote Desktop into MultiViewer on the IDS from a Windows based computer MultiViewer for Vision Capture qum pen File Options Help Curent File MultiViewer Multiple Image Viewing Tool for Image Depot Server Image viewing software for A
17. Accu Sort Systems Inc 03 AV6010 Mechanical Installation R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 3 33 Flat Camera Sleds qty 1 per camera 45 degree Camera Sleds optional used in place of flat sled and mirror sled Mirror Sleds qty 1 per camera Use with all cameras that have a flat sled enlarged view T Stud and Flanged Nut pre assembled bulk quantity large bag Corner Braces 24 inch amp 36 inch qty 4 each Note Applications using optional equipment e g power distribution box VisionCapture Image Depot Server monitor and keyboard will have additional mounting structure components Review your installation drawings to confirm the options used in your application Mounting Structure Components continued 03 AV6010 Mechanical Installation R10 doc Accu Sort Systems Inc 34 Mechanical Installation AccuVision AV6010 Long Range Camera System Manual Assembly of side rails and cross members to columns Reference drawing 110425 for details on the mounting base foot Installation of corner braces Accu Sort Systems Inc 03 AV6010 Mechanical Installation R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 3 35 Equipment Mounting Complete camera system equipment installation Camera Module s up to 6 Focus Mirror s up to 6 RangeFinder Module Tachometer Power Distribution Box Others Options NOTE If
18. Chapter 8 141 Error Code Problem Cause s Solution s Cannot establish connection to camera user interface During initial setup after connecting to the camera SYNC IP address 192 168 0 50 not shown User interface Log In not displayed TACH may not be properly connected POWER LED lit STATUS LED not lit Confirm the TACH cable is properly connected If the TACH connection was wired on site confirm against drawing 111515 in Appendix H Cooling Fan Failures 3047 Error Right side fan disconnected or failed Confirm connection of fan module to transition board If connected but not running replace right hand fan module 3048 Error Left side fan disconnected or failed Confirm connection of fan module to transition board If connected but not running replace left hand fan module LED Board Failure 5016 Error Failure of LED Board 1 Check LED Board If all other LED board are lit LED Board 1 has failed Replace LED Board 1 Tachometer Failure 5031 Belt or tachometer stopped If belt is running when this error code is present check tach operations Possible tach failure Replace tachometer Laser Failure in RangeFinder 6032 Laser 1 is off or blocked no codewords Check Laser 1 If Laser 1 is off and Laser 2 is on RangeFinder failure Replace RangeFinder 6033 Laser 2 is off or blocked no codewords
19. Check Laser 2 If Laser 2 is off and Laser 1 is on RangeFinder failure Replace RangeFinder 08 AV6010 Troubleshooting R10 doc Accu Sort Systems Inc 142 Troubleshooting AccuVision AV6010 Long Range Camera System Manual Notes Accu Sort Systems Inc 08 AV6010 Troubleshooting R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 9 143 9 Service The AV6010 Camera System incorporates a number of field replaceable units FRUS in order to minimize downtime In most cases components should be replaced with a matching recommended spare part RSP Service procedures are divided into two skill levels Customer technicians with some training from Accu Sort Accu Sort Trained and Authorized Service Technicians only All AV6010 Camera accessories and options are considered customer technician field replaceable units FRUs Replacement Procedures A amp CAUTION This symbol indicates you are about to perform an action involving either a dangerous level of voltage or to warn against an action that could result in damage to devices or electrical shock Please follow necessary procedures as outlined in Chapter 2 Safety ESD CAUTION This symbol identifies a procedure that requires you take measures to prevent Electrostatic Discharge ESD e g use an ESD wrist strap Circuit boards are most at risk Please follow ESD procedures as outlined in Chapter 2 Safety External Devices
20. INFORMATION REMAINS OUR PROPERTY TOLERANCES METRIC ANGULAR DJK 04 25 01 ASSEMBLY BRUSH ANTI STATIC IT MAY NOT BE DISCLOSED COPIED X amp 1000 X 2 500 X41 00 DEPT MECH ENG OR REPRODUCED EXCEPT FOR THE XX 0200 X 0 500 X40 10 SPECIFIC PURPOSE WITHOUT ACCU SORT S XXX 0050 XX30 130 XX 0 01 E N A PRIOR APPROVAL THIS NOTICE MUST RENO DOTS SIZE CAGECODE DWG NO 102974 APPEAR ON ANY COPY OR REPRODUCTION FRACTIONS 1 4 CUSTOMER N A C 53830 OF THIS DOCUMENT FTN 41 2007 ACCU SORT SYSTEMS INC REMOVE SHARP EDGES AND BURRS CONTRACT N A SCALE NONE CADSYS sojpwogks SHEET 1 OF 2 4 3 2 REVISION NOTES 05 1 ATTACH OPPOSITE END OF GROUND WIRE TO CONVEYOR ESTABLISHING EARTH GROUND USING 1 6 32 SCREW 1 6 HEX NUT AND 1 6 LOCKWASHER SUPPLIED 2 INSTALL BRUSH TOUCHING CONVEYOR NO MORE THAN 1 8 FROM BELT 3 CABLE TO WRAP AROUND FERRITE A MINIMUM OF 6 TIMES AS SHOWN SEE NOTE 2 FOR POSITIONING INFO FERRITE INSTALLATION AND LOCATION SEE NOTE 3 PART NO 0102974000 THIS I5 NOT A CONTROLLED COPY UNLESS UNLESS OTHERWISE SPECIFIED z i STAMPED CONTROLLED COPY IN RED DIMENSIONS ARE IN INCHES MILLIMETERS PRAWN AS te 08 26 09 ACCU SORT SYSTEMS inc ALL ANGLES ARE 90 THIS DOCUMENT IS PROVIDED FOR A ALL C CINKS ARE 82 INCLUDED ANGLE co XXX ovate XX XX XX TELFORD PA 18969 USA SPECIFIC PURPOSE AND THE DISCLOSED ADE BEND RELIEFS TO SUIT Puer INFORMATION REMAINS OUR PROPERTY TO
21. Keep Aliye o Keep Alive Message OK Connection Type None z Connection Type None z Update Reset Host Network Descriptions Selection Definition Host Network Interface IP Address Assignment drop down list Set as a Dynamic or Static IP Host Network Connection Functionality is identical for Host Network Ports 1 through 4 Connection Type drop down list TCP IP Server The AV6010 will function as the Ethernet server TCP IP Client The AV6010 will function as the Ethernet client UDP Messaging The AV6010 message will be in the UDP format User Datagram Protocol Fast Monitor The AV6010 will sent a message in the Fast Monitor format This is a diagnostic message None Message Format drop down list Standard Message STX data LF aty of data fields are determined on the number of bar codes enabled Long Message STX00000 XXXX DATA QQ YYYLF STX Header 00000 Sequence number XXXX Box Length in tach pulses Data Bar code data qty of data fields are determined on the number of bar codes enabled QQ quality of reads YYY camera head identifier LF Trailer User Configured This option provides a configurable menu for the customer to construct the host message format Custom Message This message is hardcoded by software Port Number Set the port number Keep Alive This is the heartbeat message timer
22. S rsisi te ed edere ei is 47 Installing a Single Camera System sss 48 Installing a Multiple Camera Tunnel s kk ekEk e 50 General Electrical Installation Guidelines and Precautions 52 Wiring the AV60 1 0 g xl ine evenerit tee ee e tee ed Ree eee 53 00b AV6010 Table of Contents R10 doc Accu Sort Systems Inc v Contents AccuVision AV6010 Long Range Camera System Manual 5 Power Requirements Power Supply Connections eeeene 54 Power Distribution Box for Multi Camera Systems sse 55 RangeFinder Power Supply Connection seeeeee 56 AV6010 SYNC Network ad eee niy teet ite entere a ede te ku AE ai 57 Ethernet Communications Connections Host amp Image Networks 59 RS232 422 Serial Communications Connections Host amp Focus 60 Tachometer and Trigger Connect OnS iiiu kk kk 61 Check AV6010 Installation seesseeeen mme 62 Setup Prerequisites Tools Required esee emen 63 Setup System Requirements etnies a Pedro ee k n y bel ka na 64 To Gain Access to an AV6010 sss emm eene nennen nens 64 First Time Setup Checklist 5 nter Letter Rene ie terit reed 65 Unlock the AV6010 Camera Head
23. The calculated results are displayed in the SBS Rate dialog box See Understanding the SBS Rate in Appendix B Continue with Optimize SBS Calibration 05 AV6010 Setup R10 doc Accu Sort Systems Inc 108 Setup AccuVision AV6010 Long Range Camera System Manual Optimize SBS Calibration 1 10 11 12 A On the Detection tab use the SBS Detection Sensitivity slider bar to adjust sensitivity higher by one Default is 3 Click Process Images and Calculate Results The SBS Rate dialog box appears Make a note of the percentages Adjust the slider again only this time lowering the sensitivity Perform this procedure several times raising and lowering the sensitivity while making a note of the SBS Rate percentages Compare the SBS Rate of each adjustment and determine the sensitivity setting that is best for the application s conditions i e the highest possible percentage for the SBS Rate Once the highest SBS Rate is set click the Process Images and Set Parameters button A Time Warning dialog box is displayed This takes about three seconds per image Click Yes to allow the system to process images A progress monitor is displayed A Best Settings dialog box is displayed when the process is complete Click the Save Parameters to Camera button Setup is complete and the system is ready for normal operations During normal operations monitor the number of false negatives and false
24. To replace any external devices reference the installation procedures provided in Chapter 3 and Chapter 4 Field Replaceable Units FRUs Replacement procedures for internal field replaceable units FRUs that may be performed by customer technicians are provided with the replacement part CAUTION Although someone with basic electromechanical technical skills may perform the removal and replacement of the field replaceable units FRUs Accu Sort training is recommended especially where the AV6010 is used in certified dimensioning applications Contact Customer Service at 1 800 BAR CODE to schedule training that fits your needs 09 AV6010 Service R10 doc Accu Sort Systems Inc 144 Service AccuVision AV6010 Long Range Camera System Manual AV6010 Camera Module Camera Head Side Spares Recommended of Cameras p FRU Guide Spare Part Replacement Part Descriptions on Site 1 10 11 30 31 50 o 1000065769 1000065953 AV6010 Exit Window Short Illumination 30 762 0 mm model 1000065954 AV6010 Exit Window Long Illumination 42 1066 8 mm model 2 1000065770 1000065956 Camera Head Module 69 MM F 5 6 1 2 1000068821 Camera Head Module 69 MM F 8 0 1 2 1000065957 Camera Head Module 90 MM F 5 6 1 2 1000065958 Camera Head Module 110 MM F 5 6 1 2 1000068228 Camera Head Module 110 MM F 5 6 short range 1 2 1000065959 Camera Head Module
25. n Image Transfer Criteria Image Destination IP Transmit Point NOT USED No Transfer 10 0 40 19 inch po Image Cropping iv Downsampling iz Raw Image Export RIE Settings Enable Disable Enabled gt RIE Camera Name LineA Side RIE Local Network Settings ji EN IP Address 192 168 4 10 Gateway 192 168 4 1 Net Mask 255 255 255 0 RIE Image Destination IP Address 192 168 4100 Reset Communications gt Camera gt Image Network RIE Enabled Raw Image Export Settings Descriptions Selection Definition Raw Image Export RIE Settings Enable Disable Drop list to select either enable or disable Currently a camera reboot is also required RIE Camera Name Allows a unique name to be assigned to the RIE COM e module of the camera so it can be identified by the RIE Destination Server This field is blank by default RIE Local Network Settings IP Address Enter the IP address for the RIE equipped camera Gateway Currently not used Net Mask Currently not used RIE Image Destination IP Address Enter the address for the RIE Destination Server host NOTE For additional information see the AccuVision AV6010 RIE API User Guide 1000069108 This document is provided to all users with RIE equipped camera systems If you did not receive this document
26. the trigger TRIG may be connected it TACH TRIG possible that light curtains and or an Accu Sort Photoeye Tach Generator may be used instead of the standard devices See any application specific drawing s for details on installing and wiring these devices NOTE In systems that involve application specific requirements it is In camera Dimensioning Connections If your system includes the in camera dimensioning option the 2 line by 20 character remote display option is connected to the FOCUS port of the top read dimensioning enabled camera See also Appendix G Raw Image Export RIE Connections If your system includes the raw image export option the destination device that will be receiving the raw images from the camera needs to be connected to the RIE output of the RIE enabled camera s See also Appendix H 04 AV6010 Electrical Installation R12 doc Accu Sort Systems Inc 62 Electrical Installation AccuVision AV6010 Long Range Camera Manual Check AV6010 Installation After completing the installation of your AV6010 Confirm that the AV6010 has been properly installed mechanically and electrically Use the Installation Sequence at the beginning of this chapter and your application specifications to check your installation All interconnections should match the drawing that is applicable to your system s application These drawings are superseded by any customer specific documentation prov
27. 1 Connect from the SYNC OUT of Camera 1 to the SYNC IN of Camera 2 2 Insert the cable into the wiring channels of the mounting structure See illustration on page 54 3 Continue making the camera network connections for all cameras in the tunnel The SYNC OUT from the last camera should be connected to the open SYNC connection on the RangeFinder IMPORTANT The two most important cameras in a multi camera system should be connected to the RangeFinder For example Both the camera acting as the DHCP server i e that is most accessible handles the tach connection to the system and or will be reading the highest percentage of codes and the top read dimensioning camera should be connected to the RangeFinder In some application these functions are all handled by the same camera SYNC SYNC EE PT AV6010 Camera 1 AV6010 Camera 2 Camera to Camera Connection SYNC Network RangeFinder 192 168 0 40 The camera Tach with the tach becomes the DHCP server 192 168 0 xx 192 168 0 50 192 168 0 xx 192 168 0 xx AV6010 AV6010 AV6010 AV6010 Back Top LeftiFront Right Front tI cC Front Top tI cC o_o o_o Signals on the SYNC network Note Use the custom Ethernet cable when connecting a PC to the Focus Image data 9 SYNC network Read data XML data Sequence Trigger Tach hardware Tach sync hardware Every 2000 pulses Accu S
28. 140 MM F 4 0 1 2 e 1000065773 1000065964 Power Supply 28 VDC for Illumination 1 1 1 o 1000065776 1000065962 Power Supply 12 VDC for DCM Camera Head 1 1 1 5 1000065780 1000065969 Fuse 5 5 5 6 1000065981 1000065989 Transition Board 7 1000065779 1000068420 Distributed Computing DCM with Decoding 1 1 2 Module COM e 1 1000069022 Distributed Computing DCM with Decoding 1 1 2 Module COM e 1 1000068422 Distributed Computing Decoding and Dimensioning 1 1 2 Module COM e 1 amp 2 NOTE Other DCM FRUs are available that include the COM e 3 module typically used for Raw Image Export RIE or PCI cards These are customer specific FRUs The FRU part numbers for custom DCMs must be requested from your Accu Sort Sales Representative or Customer Service Accu Sort Systems Inc 09 AV6010 Service R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 9 AV6010 Camera Module Exit Window Side of Cameras Spares Recommended FRU Guide Spare Part Replacement Part Descriptions on Site 1 10 11 30 31 50 1000065778 1000065965 Cooling Fan Left Module with power switch 1 1 2 1000065966 Cooling Fan Right Module 1 1 2 1000065771 1000065960 Illumination Control Board Used in both 30 and 42 inch models 1 1 1 10 1000065772 1000065961 LED Illumination Board Short use with 110 and 140mm lens 1000065968 LED Illumination Board Tall use with 50 69 and 90mm
29. 1995 IMPORTANT Follow the guidelines below to maintain Electromagnetic Compatibility EMC Compliance Interconnecting cables must be twisted pair cables All shielded I O cables shall have the shield terminated to the chassis NOTE DRAIN WIRE SHIELDING IS NOT ADEQUATE Do not remove the shielding covers Refer to the details on making custom cables as provided in the specific technical manual for the component Accu Sort Systems Inc 02 AV6010 Safety R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 2 23 Electrical Safety AV6010 Camera must be installed in accordance with Canadian Electrical Code Part CSA C22 1 CSA C22 2 No 0 and the National Electrical Code NFPA 70 For complete requirements National Electrical Code ANSI NFPA 70 Canadian Electrical Code Part Il C22 1 or other national standard must be consulted For PERMANENTLY CONNECTED EQUIPMENT RACK MOUNTED incorporate a readily accessible disconnect device in the fixed wiring For PLUGGABLE EQUIPMENT RACK MOUNTED install the socket outlet near the equipment so it is easily accessible Make sure that all personnel who work with the equipment know where the disconnect switches or circuit breakers are located Before performing any type of maintenance turn off power to the unit and disconnect the power cord Be certain your hands and the floor of your work area are dry before touching electrical equipm
30. 2 Errors 4300 Error COMe unable to multicast decode results Solid Red Error 4301 Error COMe unable to create multicast socket Solid Red Error 4302 Error COMe unable to create host message queue Solid Red Error 4303 Error COMe unable to create decode message queue Solid Red Error 4304 Error COMe unable to create decode message queue Solid Red Error 4305 Error COMe unable to verify decode engine version Solid Red Error 4306 Error COMe detected a problem while decoding Solid Red Error 4307 Error COMe detected an error with the image buffer Solid Red Error 4308 Error COMe unable to open the PCle driver Solid Red Error 4309 Error COMe unable to attached to mapped memory Solid Red Error 4310 Unassigned 4311 Info COMe started dimensioning Info 4312 Info COMe restarted dimensioning software Info 4313 Info COMe received parameter update Info 4314 Info COMe started decoding software Info 4315 Info COMe restarted decoding software Info 4316 Error COMe Rangefinder Ver CRC Failure Solid Red Error 4317 Error COMe status monitor AATM failure Solid Red Error A6 AV6010 Error Codes R10 doc Accu Sort Systems Inc 211 212 Error Codes AccuVision AV6010 Long Range Camera System Manual 4318 Error COMe Dimensioner AATM failure Solid Red Error 4319 Error COMe AATM Ver CRC mismatch Solid Red Error 4320 Error COMe Parameter CRC failure Solid Red Error 4
31. AV6010 Safety R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 2 25 Laser LED Safety The AV6010 Camera Module uses visible red LEDs to create an area flood pattern Do not stare into the camera s exit window at the LED light Avoid direct eye exposure The LED light level does not constitute a health hazard however staring at the LED light for prolonged periods could result in eye damage The AV6010 RangeFinder Module uses visible red lasers emitting from the left and right apertures to create a unique pattern used in detecting the presence of a product in the scanning area and for measuring the width of products WARNING Use of controls adjustments or procedures other than those specified in this document may result in hazardous laser light exposure The AV6010 RangeFinder Module is rated as a Class 2 Laser Product by the International Electrotechnical Commission Compliances are as follows Class 2 Laser Product IEC EN 60825 1 2001 Class II Laser Product 21CFR1040 1 0 mW peak cw power at wavelength 630 700nm Safety Labels and Locations Refer to the following figures for specific label locations and warnings When operating repairing or replacing any AV6010 Camera Module or RangeFinder Module field replaceable units note all label content on the unit These labels provide special precautions for operation usage specifications product identification and service information AV6010 Camera M
32. Codes Error Code Description Software Critical Errors 1001 1034 Note SW Init Failure xxxxxxxx Because the system did not boot these errors are not displayed on the user interface nor do they appear in the debug log Normal course of action is rebooting the system Software Serious Errors 2001 Info Unable to set Send Socket buffer size 2002 Info Unable to set Receive Socket buffer size 2003 Info Unable to write to socket 2004 Info Unable to read from socket 2005 Info Unable to write to message queue 2006 Info Unable to read from message queue 2007 Info Unable to stop FTP Server 2008 Info Unable to stop TFTP Server 2009 Info Unable to stop DHCP Server 2010 Info Unable to disable port of network switch 2011 Info Unable to create VLAN in network switch 2012 Info Unable to assign static IP to SYNC network 2013 Info Unable to assign static IP to IMAGE network 2014 Info Unable to assign static IP to HOST network 2015 Info Unable to start DHCP client on SYNC network 2016 Info Unable to start DHCP client on IMAGE network 2017 Info Unable to start DHCP client on HOST network 2018 Info Unable to assign netmask to SYNC network 2019 Info Unable to assign netmask to IMAGE network 2020 Info Unable to assign netmask to HOST network 2021 Info Unable to assign gateway to SYNC network 2022 Info Unable to assign gateway to IMAGE network A
33. Codes d n dala iei e tide Seed Lei eene Ku r dete bra Van kan 208 GOMPG EITOIS zeit Se ER an UR o ERE aen En ee E SERE RU EL KAKE 210 Focus and Illumination Errors 212 RangeFinder Errors nine itor diete ete dale E pene ele dewla tee de eges 214 G Dimensioning 1 etre o Ee ERE spite ere inte Piae neck 217 orc 217 Certified Dimensioning Installation Requirements eene 218 User Interface Screens related to Dimensioning Audit Trail and Alibi Storage Logs Certified Dimensioning for Legal for Trade Applications 224 Certification Inspection and Sealing es 225 Specifications Label for NCWM NTEP and Measurement Canada 227 Specifications Label for OIML J emen 228 H Raw Image Export RIE seem emen 229 I Installation Drawings rrr eer tnn nna rnnt imr da aa aas 233 Accu Sort Systems Inc 00b AV6010 Table of Contents R10 doc AccuVision AV6010 Long Range Camera System Manual Preface vii Preface The AccuVision AV6010 Long Range Camera System Manual from Accu Sort Systems Inc includes the information you need to effectively integrate the AV6010 Camera System with your application It contains detailed information about the following Product features capabilities specifications and accessories Safety information Installation guidelines and procedures Configu
34. Communications Transmit Point 83 Serial Communications ssessssssenee ene eene rennen 84 Host Network m 85 Image Network 3 2 iie etis eee eene ea ee Ee UR EAR UB EUER E neater 86 Advanced gt Imaging Camera seem enn 87 Advanced gt Decoder Options 4 kk kk emm een 88 Dimensioning Setup and Calibration EEE 89 Symbologies Settings for DIMENSIONING i E 89 Tachometer Settings for Dimensioning eene 90 Top Camera Mounting Settings for Dimensioning 90 Top Camera Imaging Settings for Dimensioning 90 Dimensioning Settings vrro ranei naana aiaei 91 Calibrating the Dimensioning System see 92 Setting the Cert Mode kada kyar xalaka in nett SER k p inae 92 AV6010 Install Wizard To download the Install Wizard m 93 To download the Microsoft NET framework see 94 To open the AV6010 Install Wizard seem 95 RangeFinder Wizard 1 2 o eese oed cete etd sepe dovete 96 Photoeye Wizard Tm 98 Light G Fltaln Wizard eisini aa key da balan a k da a en kel da IR a 99 Top Camera WiZard LLm kk keke kek ke kek k k ka Ke KA kk KK KK KA kk 100 Dimensioriing Wizard n dala ded e eret ede ute e k ware v nv
35. Depot Server IDS POWER INLET gu 4 Wire Grounded n 30 AMP 125 250 VAC Haan le e els ao 125725 CIRCUIT BREAKERS CB1 CB7 10A e o e o ezo esl ASE LD LL LEL li L cone POWER MONITORING CIRCUITS K1 K7 kikk X E Power Distribution Box Connections 04 AV6010 Electrical Installation R12 doc Accu Sort Systems Inc 56 Electrical Installation RangeFinder AccuVision AV6010 Long Range Camera Manual Power Supply Connection RangeFinder power supply connection procedure 1 Insert AC Power Cord Connect the power supply DC input connector into the RangeFinder s PWR IN DC input Plug the AC power cord into the power supply Plug the AC power cord into the power source For multi camera systems If a Power Distribution Box PDB is used it can be plugged into the outlet box on the right side of the PDB PWR IN 12VDC 6 03A MAX 5VDC 6 0BA MAX Ss Em RangeFinder PWR IN Connect to RangeFinder PWR IN Accu Sort Systems Inc 04 AV6010 Electrical Installation R12 doc AccuVision AV6010 Long Range Camera Manual Chapter 4 57 AV6010 SYNC Network The AV6010 Camera System uses Ethernet communications for a dedicated SYNC network Only AV6010 cameras and the RangeFinder may be connected to the SYNC network See the interconnect drawings for a single camera 112754 and multi camera system 112753 in Appendix I Connecting
36. EQUIPMENT the socket outlet must be installed near the equipment and must be easily accessible A IMPORTANT When planning your installation wiring remember all power The IEC power connectors of the AV6010 cameras and RangeFinder provide the necessary quick disconnect WARNING To assure no ESD damage will occur be sure to observe the precautions outlined in Chapter 2 Safety IMPORTANT Ground the mounting structure to safety ground protective earth ground PE See wiring recommendations for safety ground Accu Sort Systems Inc 04 AV6010 Electrical Installation R12 doc AccuVision AV6010 Long Range Camera Manual Chapter 4 53 Wiring the AV6010 After completing mechanical installation use this section to properly wire your AV6010 for optimal performance in your application All wiring connections to the AV6010 are made to the connector panel Determine the wiring connections needed for your application All connections are made to the AV6010 interface connector panel using the cables shipped with your equipment Drawing Description 112754 AV6010 Single Camera Interconnections 111515 AV6010 Connector Pin outs Multiple Camera Systems 112753 AV6010 Multiple Camera System Interconnections 111062 Power Distribution Box Wiring Diagram standard 111912 Power Distribution Box with Disconnect Wiring Diagram larger box NOTE See the standard drawings provided in Appendix l Application specific drawings supe
37. Error Sensor or laser problem no codewords Solid Red Error 6011 Error CERT accuracy exceeds calibration Solid Red Error 6012 Error Dimensioning not supported Solid Red Error 6032 Warning Laser 1 is off or blocked no codewords Blinking Red Warning 6033 Warning Laser 2 is off or blocked no codewords Blinking Red Warning 6034 Warning RangeFinder is not level Blinking Red Warning 6035 Warning Object stuck in rangefinder view Blinking Red Warning 6036 Warning Belt Speed is out of valid range Blinking Red Warning 6064 Info Belt or Tachometer stopped Blinking Green Info 6065 Info Waiting to Sync Tachometer Blinking Green Info 6066 Info Calibration for 0 1 inch height n a Info 6067 Info Calibration for 0 2 inch height n a Info 6068 Info Calibration for 0 5 inch height n a Info Accu Sort Systems Inc A6 AV6010 Error Codes R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix G 217 G Dimensioning Introducing AV6010 with In camera Dimensioning A Any bar code reading application using an AV6010 Top Read Camera can also be used for dimensioning non touching singulated packages If your system is dimensioning enabled the top read camera will be equipped with a DCM that includes the optional dimensioning COM e module There is only a few special hardware or electrical installation requirements for an AV6010 dimensioning application All of the dimensioning setup and monitoring is handled through the web bro
38. Front x 00 00 50 3D 12 CE Camera 192 168 00 64 Front z Example from a multi camera system software version 3 x Accu Sort Systems Inc A2 AV6010_User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 155 System Configuration Descriptions Selection Definition System Setup System Name User definable name for system Number of Cameras Identifies number of camera connections found RangeFinder included in System Indicates whether or not a RangeFinder connection is found Measurement Units English or Metric Software Upgrade Options Enable Tunnel Upgrade This will cause a software update to be propagated to all cameras in a tunnel In other words the user loads the software to one camera and the other cameras will then detect the upgrade retrieve the software from the upgraded camera and upgrade themselves Unchecking this box disables this feature This is not normally desirable but it can be if you just want to test new software on one camera It is also necessary if you are loading an older software version which by the way must be done by loading the software to each camera Only Allow Same Software ID The software names now consist of two parts a software ID such as ASISTD and the version number This checkbox tells the cameras to only retrieve software or a newer revision from another camera if the ID is the same This should normall
39. Image Quality Analysis R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix E 203 This page intentionally left blank A5 AV6010 Image Quality Analysis R10 doc Accu Sort Systems Inc 204 Image Quality Analysis IQA AccuVision AV6010 Long Range Camera System Manual Notes Accu Sort Systems Inc A5 AV6010 Image Quality Analysis R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix F 205 F Error Codes Overview A You can view the AV6010 error codes in one of the following ways Diagnostics gt RangeFinder Status Diagnostics gt Camera Status by camera location Optional FAST Monitor System The error codes are identified by 4 digit series numbers and are provided in the following tables 1000 Software Critical Errors 2000 Software Serious Errors 3000 System Errors 4000 COMe Errors 5000 Focus and Illumination Errors 6000 RangeFinder Errors The error code severity is identified as one of the following Info Warning Status LED blinking Error Status LED solid ON NOTE This appendix includes all error codes for version 8 x of the AV6010 software including dimensioning Older versions of AV6010 software will not include all the error codes provided in this appendix A6 AV6010 Error Codes R10 doc Accu Sort Systems Inc 206 Error Codes AccuVision AV6010 Long Range Camera System Manual Software Error
40. Mult Count 0 Reset Seq Number 9 On d 0 OD o wo Bar Code or Dimensions LxWxH 42018969 12901W400335667264 18969 84003 12901W400335667264U 120691890330227036 42018969 18969 84003 120691890330227036U wo60402053 500000000 w060402053 500000000 Result Type Camera Code 128 Top Code 128 Top Maxicode Top Code_128 Top Code_128 Top Maxicode Top Code_128 Top Code 128 Too Figure G 6 System Status Screen showing Dimensioning Data See also Audit Trail and Alibi Storage Logs Figures G 8 and G 9 Viewing Certified Dimensioning Software Versions To view the software versions of all legally relevant dimensioning applications along with their CRC values login as a Monitor user and go to Diagnostics gt Top gt Versions AV6010 Software Version D0 00 50 3D 68 69 192 168 00 50 ASIOIML 4 0 16 0 Gertified Dimensioning LFT Dimensioning Version LFT Application ImgBuffHandler status mon Rangefinder Library AATM Dimensioning Library 3 0 0 Version 1 0 4 0 3 0 0 1 2 libaatm 1 0 4 Sieb Figure G 7 Dimensioning Software Versions CRC 950807dc0383c15107a5dfe74bc0189e 1f4349faf851e870922c2bbf428a523d c8f45c564d1c0371be241dc7fadd62f3 39fd897dbff29a5476fea62c5ebd42a1 aedf623d312ce26745ac65af2e0ac24b A7 AV6010_Dimensioning_R13 doc Accu Sort Systems Inc 221 222 Dimensioning AccuVision AV6010 Long Range Camera System Manual Audit Trail and Alibi Storage Log
41. Name for the system and all camera positions Select System Configuration from the menu tree Enter a Name for your system Click the Blink button to confirm the camera connection and position This will cause the illumination to flash on then off again If your application uses multiple cameras each camera detected by the system will appear on the screen 4 Confirm the Position is properly set for the camera that is flashing it s illumination Change the position using the drop down menu if necessary Perform Step 4 for every component in the system Click Update to save any changes Click Reset to return all parameters to the last values saved See also System Configuration in Appendix B Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 TI Tachometer Use the Tachometer window to set key parameters that help define the camera system s timing during normal operations Prerequisites You must know whether your system is using an external tachometer or will be requiring an internal tachometer setting for a specific number of feet per minute To set the system to use an External tachometer 1 Select Setup Tachometer from the menu tree The Tachometer window is displayed Confirm the tachometer Source is set correctly for External tach Change it using the drop down list if necessary When using an external tachometer be sure to a Ent
42. OK Figure G 8 Audit Trail Log Logging Options C Error Log C Debug Loa C Audit Trail Log alibi Storage Log AATM Options C Query First Record C Query Last Record C Query Storage Statistics Start Time 2009 oi 21 zj 12 12 z 5S e Query Time Range Yeas Manin ge The Hout Minules Seconds 2005 z o1 z 2a z 12 12 z 5S5 Yes Manin Dey Lom _ Minutes Seconds Get Updated Log File Log File Accu Sort Systems Inc AV6010 Dimensioning System System Name AccuSort_ System DCM MAC Addr 00 00 50 3B FC 2E 19988 2009 01 23 15 51 07 0007 500mm 395mm 300mm CRC OK 19987 2009 01 23 15 50 04 0004 19 6in 15 6in ll 8in CRC OK 19986 2009 01 23 15 49 43 0003 19 6in 15 6in 11 8in CRC OK 19985 2009 01 23 14 09 52 0186 500mm 395mm 400mm CRC Bad 19984 2009 01 23 14 09 31 0185 500mm 395mm 300mm CRC OK 19983 2009 01 23 14 09 09 0184 500mm 395mm 300mm CRC OK 19982 2009 01 23 14 09 03 NODIM FG Level CRC OK 19981 2009 01 23 14 09 01 NODIM FG Level CRC OK 19980 2009 01 23 14 08 59 NODIM FG Level CRC OK 19979 2009 01 23 13 41 12 0180 19 6in 15 6in 11 8in CRC 0K 19978 2009 01 23 13 40 50 NODIM Bad Token CRC OK 19977 2009 01 23 13 40 44 NODIM FG Level CRC 0K 19976 2009 01 23 13 40 43 NODIM FG Level CRC OK Accu Sort Systems Inc AT AV6010 Dimensioning R13 doc AccuVision AV6010 Long Range Camera System Manual Appendix G 223 Figure G
43. Scale Factor 1 02990 Package Height Options Variation Threshold 0 2 Accuracy a iin z Package Length Width Options Confidence Threshold 80 Accuracy Certified Package Size Options i Length in mm E Minimum Package Size width in mm TET units based on CERT mode a Height in mm 1 2 Length in mm 72 Maximum Package Size Width in mm a6 units based on CERT made Height in mm 36 Ranger Left Extend Offset inches 0 0 Ranger Right Extend Offset inches 0 05 Advanced Options Length Determined By Direction of Travel Y Figure G 5 Dimensioning Screen Other screens that will require special setup for dimensioning include Tachometer Symbologies Top Camera Mounting Top Camera Imaging Dimensioning Setup and Calibration procedures are provided in Chapter 5 For details on the rest of the user interface reference Appendix B Accu Sort Systems Inc AT AV6010 Dimensioning R13 doc AccuVision AV6010 Long Range Camera System Manual Appendix G Viewing Dimensioning Data from Top Camera During normal operations use the System Status screen to check the bar code and dimensioning information being reported by the top red camera After login as a Monitor user go to Diagnostics gt System Status Device Status Ranger OK Top OK Status OK Belt Speed 0 fpm Package Count 9 Read Count 8
44. Section 3 Radiated radio frequency electromagnetic field test EN 61000 4 4 2004 EMC Electrical fast transient burst immunity test EN 61000 4 5 1995 EMC Part 4 Section 5 Surge immunity test EN 61000 4 6 2003 EMC Part 4 Section 6 Immunity to conducted disturbances induced by radio frequencies IEC 61000 4 11 2003 EMC Part 4 Section 11 Voltage dips short interruptions amp variations immunity IEC 61000 3 2 A14 3 2000 and 61000 3 3 Harmonic current emissions Fluctuating and Steady State Harmonics Certified The specifications and links to the certificates of conformity for AV6010 Dimensioning Dimensioning Systems are provided at the end of Appendix G A1 AV6010 Specifications R10 doc Accu Sort Systems Inc 152 Specifications AccuVision AV6010 Long Range Camera System Manual Notes Accu Sort Systems Inc A1 AV6010 Specifications R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 153 B AV6010 User Interface This appendix provides tables of parameter definitions and descriptions for each screen provided in the AV6010 User Interface in eee 3 AV6010 User Interface Login Screen current version 6 0 AV6010 Ca Long Range Cameras ACCU SORT AV6010 User Interface Homepage IMPORTANT Step by step procedures are provided in Chapter 5 A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 154 AV6010 User Interface AccuVision AV601
45. System 111062 AV6010 Connector Pinouts Diagram 111515 A9 AV6010 Installation Drawings R10 doc Accu Sort Systems Inc 234 Installation Drawings AccuVision AV6010 Long Range Camera System Manual Notes Accu Sort Systems Inc A9 AV6010 Installation Drawings R10 doc PHOTOEYE MOUNTING HOLE REF 1 5 X 3 0 EXTRUSION 2 PART NO 1000020589 THIS IS NOT A CONTROLLED COPY UNLESS STAMPED CONTROLLED COPY IN RED THIS DOCUMENT IS PROVIDED FOR A SPECIFIC PURPOSE AND THE DISCLOSED INFORMATION REMAINS OUR PROPERTY IT MAY NOT BE DISCLOSED COPIED OR REPRODUCED EXCEPT FOR THE SPECIFIC PURPOSE WITHOUT ACCU SORT S PRIOR APPROVAL THIS NOTICE MUST APPEAR ON ANY COPY OR REPRODUCTION OF THIS DOCUMENT 2007 ACCU SORT SYSTEMS INC 3 REV 05 REVISION CHANGE BY ECO 10 3 AS DATE 02 17 10 1 1000012429 BAG 5X7X 002 POLY NOT SHOWN WASHER 10 LOCK INTERNAL TOOTH 1 j 1000013792 REFLECTOR 3 INCH J J J 1 U J J U J U J U 10 2 1000008700 PLATE STRAIGHT PHOTOEYE REFLECTOR ITEM QTY PART NO DESCRIPTION UNLESS OTHERWISE SPECIFIED DRAWN DATE DIMENSIONS ARE IN INCHES MILLIMETERS AS 01 16 09 ALL ANGLES ARE 90 ALL C CINKS ARE 82 INCLUDED ANGLE CHKD XXX DATE XX XX XX ALL BEND RELIEFS TO SUIT TOLERANCES ENGR AS DATE XX XX XX INCH METRIC ANGULAR X 1000 X 2 500 X 1 00 DEPT MECH ENG XX 0200 X40 500 X40 10 XXX 0050 XX30 130 XX40
46. a downloadable Auto Calibration Wizard that enables static and dynamic setup of the RangeFinder and all cameras in the AV6010 system IMPORTANT The user interface enables you to easily configure the AV6010 to your application s specifications Making changes to certain parameters may adversely affect system performance Observe the caution statements in this manual and do not make changes to those parameters unless instructed to do so by Accu Sort Technical Support or your systems administrator 01 AV6010 Introduction R10 doc Accu Sort Systems Inc 13 14 Introduction AccuVision AV6010 Long Range Camera System Manual Typical AccuVision AV6010 Long Range Camera Applications Use the AV6010 in the following AccuVision Long Range Camera System applications single camera applications multiple camera scanning arrays 3 sided Complete camera scanning tunnels up to 6 sides quadrant scanning tunnels Figure 1 5 Top read Single camera Application Accu Sort Systems Inc 01 AV6010 Introduction R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 1 15 A three sided scanning array is used to read bar codes on the top and sides of packages When three or more cameras are used a Power Distribution Box PDB is typically designed into the system Figure
47. and mirror in its position on the structure Mount AV6010 RangeFinder in its position on the structure Mount position any optional devices included with your system VisionCapture Image Capture System including network switch monitor keyboard with trackball and mounting arm UPS Complete electrical installation See Chapter 4 Setup your AV6010 See Chapter 5 Check operations See Chapter 6 Accu Sort Systems Inc 03 AV6010 Mechanical Installation R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 3 29 Installing a Multiple Camera Tunnel To install a multiple camera system follow this sequence of steps Complete mechanical installation Review the details of your application s requirements Determine and mark the mounting location If an Accu Sort structure is used mounting locations are pre marked Erect mounting structure or other supporting frame Mount AV6010 Cameras mirrors in their positions on the structure Front Top Back cameras Side cameras Bottom camera if applicable Mount AV6010 RangeFinder in its position on the structure Mount Power Distribution Box to the structure Mount position any optional devices included with your system VisionCapture Image Capture System including network switch monitor keyboard with trackball and mounting arm UPS Complete electrical installation See Cha
48. and other devices with integrated circuits are particularly sensitive to ESD damage Product failures may not occur until days or weeks after the component was damaged Static damage to units can take the form of upset failures or catastrophic failures direct and latent An upset failure occurs when an electrostatic discharge is not significant enough to cause total failure but may result in intermittent gate leakage causing loss of software or incorrect storage of information Direct catastrophic failures occur when a unit is damaged to the point where itis permanently damaged Basic Rules for ESD Control Below are some keys to effectively control unnecessary ESD damage when working with ESD sensitive devices Define an ESD protective area and work on the ESD sensitive devices in this area only Define static sensitivity of devices to be handled in ESD protective area Establish suitable static control program that limits static generation to less than the damage threshold of the most sensitive device in the environment and provides a safe defined path for static charge dissipation Prevent contamination of the protective area by unnecessary non static controlled materials Audit the ESD protective area regularly to ensure that static control is maintained Document the findings for future reference Refer to the specific electrostatic discharge precautions for each component Accu Sort Systems Inc 02
49. attached to all sides of a calibration box 9 nine black Ja me a LN squares used to E i El t i BH OR compute contrast MI EN EN i j 20 mil code 128 p L3 z d barcode identifies target serial 10 regions of A number and interest ROI in the revision target are used to compute brightness and noise ROI 2 8 chirp patterns ES ar used to compute Wm 1 2 inch keep out focus and edge E Ri EH 3 m N zone surrounds sharpness 4 target Example of an IQA Test Target with IQA Trigger Bar Code WARNING Do not mark damage or otherwise obstruct the IQA target or 0 5 inch keep out zone surrounding the IQA target bar codes During initial system commissioning and as part of a periodic maintenance event pre or post sort a calibration box is conveyed through a tunnel scan point and each camera s quality metrics are measured The metrics include focus brightness contrast and noise The results of these measurements are sent to a FAST Monitor FM server where they are formatted for display IQA results can be used to determine if a tunnel s or camera s performance has degraded to the point where it may affect bar code decoding or RIE OCR results If available under your software license IQA statistic information can be enabled in FAST Monitor by selecting the IQA checkbox in Global Administration Security Privilege Mgmt IQA statistics will then be displayed wi
50. counters on this screen Sequence Shows the packages numbers in descending order Number Bar Code Indicates the valid code data or if a no read condition occurred Type Identifies the code type Camera Identifies which camera in the system detected the bar code read Accu Sort Systems Inc A2 AV6010_User Interface_R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B Diagnostics gt Images Useful image not available at time of publication Diagnostics gt Images Screen Diagnostics gt Images Descriptions Not available at time of publication A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 179 180 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Diagnostics RangeFinder Status Error Code 6064 6065 Error Description Status OK Belt Speed 0 fpm Info Belt or Tachometer stopped Info Waiting to Sync Tachometer 9 m aan wo Seq Number Box Length Box Height Left Right 11 87 11 15 15 15 3 29 12 56 12 88 12 53 0 42 6 62 1 99 3 45 3 27 6 62 1 98 2 77 9 92 6 62 1 94 6 88 0 16 6 62 2 01 5 31 1 38 10 56 8 60 8 41 5 82 14 50 8 62 8 23 2 59 Diagnostics gt RangeFinder Status Descriptions Selection Definition Error Code See Appendix F for a list of error codes and their descriptions All RangeFinder error codes are in the 6000 series Error Description See Appe
51. doc Accu Sort Systems Inc 218 Dimensioning AccuVision AV6010 Long Range Camera System Manual Certified Dimensioning Installation Requirements Top Read Camera Top read cameras used in a certified dimensioning system must have the DCM and camera head compartments properly sealed with a wire certification seal running through the hole in the camera head back cover and DCM latch shown in Figure G 1 Additionally the correct specifications label must be applied to the bottom of the DCM Figure G 11 and G 13 oo Figure G 1 Top Read Camera with DCM and Camera Head Seal Hole Accu Sort Systems Inc AT AV6010 Dimensioning R13 doc AccuVision AV6010 Long Range Camera System Manual Appendix G Remote Display The recommended remote display is a laptop computer that can be moved between multiple dimensioning systems at one site After making connection with the camera the AV6010 user interface Figure G 3 can be used to view system status camera status and various logs related to dimensioning AV6010 System Configuration Camera Status Top UserID setup Setup Diagnostics Error Code Error Description Belt Syeed System Status 2005 Info Unable to write to message queue nas g s oun Images 3008 Error Communication With COMe 2 Lost Read Count Ranger 3033 Error Communication with Right Camera lost Front 4014 Info COMe started decoding software Reset 4015 Info COMe restarted decoding soft
52. en d ka u y b nk vana n da 10 Distributed Computing Module DC kek kek kk ke 11 RangeFinder ModUule L Eek keke keke kek ke ke KA kk K ka Ke KA KK KA KK KK 12 AV6010 User Interfaces H an ny n dll wad ete deda a c Wk di k aa ne HAK 13 Typical AccuVision AV6010 Long Range Camera Applications 14 Dimensioning Applications u Eek nee 18 RIE7 OCR Applications 2 ine eic do euet A gela k na rad la e eren 19 Side by Side Package Detection Applications ne 19 Options and Accessories erret eec du ye vk k sl Er dep ee ieee 19 2 Safety Symbols Haz a gue iai 21 General Precautions 2 o eite eerte iren i dee Tee eden Pene denen dede 21 Unpacking Mounting and Installation Recommendations sssss 22 Compliance Requirements sci cei tet enit e De genet diea eo geie iaaea 22 Electrical Sa fe ly s isi eor ee eee tx Rh eese e na RR DUE e ba Exe denen 23 Electrical Grounding Requirements ene 23 Electrostatic Discharge eene denitro etae d na lave d e da eku 24 Basic Rules for ESD Control sse enm ener 24 Laser EED Safety viroii oiii need dence to Lee iod cu cnet ced que dread ee 25 Safety Labels and Locati OnS iui kk eene enne 25 3 Mechanical Installation Preparing for Mechanical Install 27 Unpacking Instructions
53. folding mirror for any dust dirt or smudges If the mirror needs to be cleaned proceed to Step 5 Use a dry soft lint free cloth to remove accumulated dust If the mirror is particularly dirty or smudged make a solution of seven parts denatured alcohol and three parts water Many over the counter solutions will leave deposits smudges that can affect performance Apply the cleaning solution to a lint free cloth Apply the cloth with the cleaning solution to the folding mirror Remove any streaks or remaining moisture from the folding mirror with a dry soft lint free cloth or lens paper 10 Verify camera operation Follow the Operations Checklist procedure in Chapter 6 Accu Sort Systems Inc 07 AV6010 Maintenance R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 7 127 Cleaning the RangeFinder Windows A A WARNING Shut down the camera system before performing this maintenance task Do not stare into the RangeFinder s laser exit windows Avoid direct eye exposure The laser light level does not constitute a health hazard however staring at the laser light for prolonged periods could result in eye damage CAUTION Use care when cleaning the RangeFinder to assure the windows are not scratched or damaged in any way Never apply cleaning solution directly to the windows Always apply the solution to a cloth and then the cloth to the windows This procedure is recommended only if it is no
54. for the system including System Monitor MRangeFinder Monitor Camera Monitor one per camera in system Tools View Load Parameter File Downloads Set Passwords Update Software Logs Error Debug Audit Trail Alibi Storage CAUTION Because of the complexity of the AccuVision AV6010 Long Range Camera System it is recommended that training from Accu Sort be considered before attempting to diagnose problems without the assistance of Accu Sort technical support As part of the troubleshooting and FRU replacement training technicians receive additional information including the AV6010 Troubleshooting Matrix 08 AV6010 Troubleshooting R10 doc Accu Sort Systems Inc 130 Troubleshooting AccuVision AV6010 Long Range Camera System Manual Camera Status Indicators Fault Detection AccuVision AV6010 Camera Module EH m m E E E STAT TRIG TACH HOST FOCUS PWR LED Description STAT Status of camera system See Error Codes Appendix F Warning Status Red LED blinking recoverable error Error Status Red LED solid ON TRIG Trigger No LED activity means system is not being triggered TACH Tachometer LED not blinking means the tachometer is not active If the conveyor is running the tach is either improperly connected or the tach has failed HOST Host Serial Communications TX and RX activity No LED activity means there is no data communications FO
55. in Appendix B 05 AV6010 Setup R10 doc Accu Sort Systems Inc 84 Setup AccuVision AV6010 Long Range Camera System Manual Serial Communications Use this window to set the serial communications requirements for your application In multiple camera tunnel applications each camera may have unique serial communication settings if needed At the very least the Transmit Point settings will be different Prerequisites You will need to know the serial communications details Baud rate stop bits parity data bits flow control transmit message type and keep alive message To set the serial communications 1 Select Setup gt Serial Communications from the menu tree The Serial Communications window is displayed Select a Baud Rate Select a Stop Bits Select a Parity Select a Data Bits Select a Flow Control Select a Transmit Message Type from the drop down list Enter a Keep Alive Time sec e ON Oa BS WN Enter a Keep Alive Message This message is sent when the Keep Alive time expires 10 Click Update to save any changes 11 Click Reset to return all parameters to the last values saved See also Setup gt Serial Communications in Appendix B Accu Sort Systems Inc 05 AV6010_Setup_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 85 Host Network Use this window to set the host network requirements for your application Prerequisites You wil
56. in the menu tree Under the Update Software section of the screen click Load Image Accept the certificate if prompted to do so In the Software Upload Utility click Select File Select the new AV6010 image file to upload e g leapfrog cflash tar gz The file is sent FTP to the camera A progress bar is displayed during the upload 6 The camera reboots automatically when the update is complete To load a software update patch 1 Login to the AV6010 user interface 2 Select Diagnostics Tools in the menu tree Under the Update Software section of the screen click Load Patch Accept the certificate if prompted to do so In the Software Upload Utility click Select File Select the patch file to upload e g leapfrog update tar gz The file is sent FTP to the camera A progress bar is displayed during the upload 6 The camera reboots automatically when the update is complete Accu Sort Systems Inc 08 AV6010 Troubleshooting R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 8 137 AV6010 Image Viewer The AV6010 Image Viewer is a real time application tool for viewing the camera sensor data Remember AV6010 uses a high speed linear sensor it does not take a picture like a typical camera This tool allows you to view what the sensor is currently seeing It also displays any embedded data for diagnostic and set up purposes CAUTION The AV6010 Image Viewer is for setup and dia
57. must be less then the HOST transmit point Image Cropping When enabled only the cropped part of the image will be transmitted Downsampling Raw Image Export RIE Settings Use to enable or disable the raw image export capabilities of an RIE capable camera For details on the RIE Settings see Appendix H Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 171 Advanced gt Imaging gt Camera Imaging LPI j 35 7 Gain Gain_Mode Normal gt Fixed Gain Value ss Global Gain Offset po Digital Zoom Digital Zoom Mode Image Mod HW Correction Vv Digital Gain Li Binarization r Background Smoothing VV Update Reset Setup gt Advanced gt Imaging Descriptions Selection Definition LPI The Wizard will automatically fill this field The LPI is set to equal the DPI at the far scanning point This matching of the DPI to the LPI assures the pixels are not over squared which can cause a no read Gain Gain Mode drop down list Normal This is the run mode It allows the AV6010 to dynamically adjust it gain depending on the package height and conveyor speed Fixed Gain Value This option is only used for testing It should be set to Normal for regular operation Global Gain Offset This is adjusted when the overall image is too dark or light It will enhance the gain in the AV6010
58. n a de e ed 139 Troubleshooting PCS Tables ssseeeeee emm eee 140 Service Replacement Procedures a lalek kann ln an y k eka oikani tariat nrnna 143 AV6010 Camera Module FRUS seen 144 AV6010 RangeFinder Module FRUS eee emen 146 00b AV6010 Table of Contents R10 doc Accu Sort Systems Inc V vi Contents AccuVision AV6010 Long Range Camera System Manual Appendices A Specifications te de i erden i sik ge w ee D T Ve ber e d n Sen aedes Deeds 147 Power Consumption Estimates iii kk ek kk kek k kk enn 148 RangeFinder Dimensions ia e aaa E i EE nene 148 AV6010 Camera Dimensions esee emen 149 Read Charts eee tege dee e De ere re tegere pe os 150 Certifications 2 11 rei oec eee tm dote o eerie y ue D ath duree so ee eei eee eae 151 B AV6010 User Interface L EEE kk kk kk k k ke nnne nnn 153 NIU RT 154 Dife te pe Ae EA E in c co eek te eremi caduti oio Lose 178 Install Wizard e HHHH HHHH 192 C AV6010 and VisionCapture Image Depot Server IDS 197 D AV6010 and FAST Monitor ssssseeeee eee 199 E Image Quality Analysis IQA L EEE kk m 201 F Error Codes lt gt i mi me koa koy eR EE ei en eo Aie e Pada eke 205 Software Error Codes aie ceret uei bet nsi eec xe SA 206 SYSTEM Error
59. notice Supplemental information or documentation may be required for certain applications or usage The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Datalogic cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Accu Sort Datalogic with respect to use of information circuits equipment or software described in this manual In no event will Datalogic Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment IMPORTANT Due to continuous product improvements addenda content may have been added to the back of this manual that supersedes some of the manual content Please review any addenda content first Datalogic Automation Inc 511 School House Rd Telford PA 18969 1 800 BAR CODE AccuVision AV6010 Long Range Camera System Manual Contents Contents Preface Intended Audience one pie ite intere d b v Ede de d h v da edet vii Other Sources of Information ieeeeeeecec teens ettet ntn ku kake R cain vii CONVENTIONS 2 3 5 5 erret tete e ie He e ie abe pe RD E viii CUSTOMER oc viii 1 Introduction Product nea iooi IL k 1 1 uoU _x 1oro gggmmmm gggmmrmm 9 AV6010 Camera Module c i sc sazi venei t tenere
60. offers a complete set of training courses to help you and your staff get the most out of your investment We can help you develop a training plan that provides thorough training for both your project team and your end users We will work with you to organize courses appropriate to your job or area of responsibility Training professionals can show you how to plan your training throughout the implementation process so that the right amount of information is delivered to key people when they need it the most You can attend courses at our training center or you can arrange for our trainers to teach at your facility In addition we can tailor standard courses or develop custom courses to meet your needs Support From on site support to central support our team of experienced professionals provides the help and information you need to keep your equipment working for you This team includes your Account Manager and Accu Sort s large staff of support specialists with expertise in your business area and managing your hardware and software environment NOTE If you have any problems or questions that require Accu Sort s assistance direct your calls to Customer Service at 1 800 BAR CODE or 215 723 0981 Accu Sort Systems Inc 00c AV6010 Preface R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 1 1 Introduction This section presents a detailed description of the AccuVision AV6010 Long Range Camera Systems It be
61. otherwise specified 00c AV6010 Preface R10 doc Accu Sort Systems Inc viii Preface AccuVision AV6010 Long Range Camera System Manual Conventions gt gt gt j gt WARNINGS or CAUTIONS This symbol identifies a hazard or procedure that if incorrectly performed could cause personal injury or result in equipment damage It is also used to bring the user s attention to details that are considered IMPORTANT HIGH VOLTAGE CAUTION This symbol alerts the user they are about to perform an action involving either a dangerous level of voltage or to warn against an action that could result in damage to devices or electrical shock LASER LED CAUTION This symbol alerts the user they are about to perform an action involving possible exposure to laser LED light radiation ESD CAUTION This symbol identifies a procedure that requires you take measures to prevent Electrostatic Discharge ESD e g use an ESD wrist strap Circuit boards are most at risk Please follow ESD procedures NOTES This symbol draws attention to important details or procedures that may be useful in improving maintaining or enhancing the performance of the hardware or software being discussed NOTE REGARDING DIMENSIONAL REFERENCES This manual provides all dimensional references in inches Metric references are provided in millimeters and enclosed in brackets For example 10 inches 254 mm Customer Service A Training Accu Sort Systems
62. package is present under amp the RangeFinder During installation with no tach input these LEDs function as a leveling indicator When the center LED is on the RangeFinder is level NOTE See Chapter 8 and Appendix F for details on fault conditions indicated by these LEDs 06 AV6010 Operations R10 doc Accu Sort Systems Inc 118 Operations AccuVision AV6010 Long Range Camera System Manual Checking Operations AV6010 s browser based interface enables you to evaluate the operational performance of your AV6010 long range camera system by providing vital statistics via status indicators real time read quality monitoring and additional information Outgoing and incoming messages are also monitored Diagnostics System Status Images Ranger Status Front Status Logging Image Diagnostics Menu Tree of AV6010 Browser based Application Error Code Error Description Bel Speed of 4014 Info COMe started decoding software Package Count 2i 4015 Info COMe restarted decoding software Reanicaunt E 5031 Info Belt or Tachometer stopped RETR Seq Number Bar Code or Dimensions LxWxH Result Type Camera 9 42018969 Code 128 Top 9 12901W400335667264 Code 128 Top 9 18969 84003 12901W400335667264U Maxicode Top 8 120691890330227036 Code 128 Top 8 42018969 Code 128 Top 8 18969 84003 120691890330227036U Maxicode Top Y W060402053 500000000 Code_128 Top 6 W060402053 500000000 Code 128 Too
63. recommended that you create an Accu Sort folder in the Program Files folder on your C drive e g C Program Files Accu Sort Click Save The ZIP file will take several seconds to download Click Close when Download Complete appears Go to the C Program Files Accu Sort location and open the InstallWizard zip file Double click AV6010Setup_1 1 3 msi file The AV6010 Calibration Software Setup Wizard will open in a new window NOTE If you have previously installed the software the wizard will offer the choice to Repair or Remove the software version it found on your computer 10 Follow the wizard s instructions to install the AV6010 Calibration Software 11 Once installation is finished the AV6010 Install Wizard icon should appear on your desktop ga AV6O10 Instal Wizaer d 05 AV6010_Setup_R10 doc Accu Sort Systems Inc 94 Setup AccuVision AV6010 Long Range Camera System Manual NOTE If your computer does not have the Microsoft s NET framework installed this error will display when you launch the AV6010 Install Wizard AV6010Install exe Application Error x DX The application Failed to initialize properly 0xc0000135 Click on OK to terminate the application To download the Microsoft NET framework 1 To find and install the Microsoft NET framework needed in order to run the AV6010 Install Wizard go to http search microsoft com results aspx mkt en US amp setlang en U
64. set at least 5 inches 12 7 cm shorter than the longest camera transmit point To set the Image Network 1 Select Setup Communications Camera Image Network from the menu tree The Image Network window is displayed IP Address Assignment a Choose between Static IP and Dynamic IP Static Network Settings a Set IP Address In multi camera systems each camera has a unique IP The VisionCapture IDS IP assignments for AV6010 are as follows Camera Position IP Address Camera Position IP Address Top Read 10 0 40 21 Front Read 10 0 40 24 Left Side Read 10 0 40 22 Back Read 10 0 40 25 Right Side Read 10 0 40 23 Bottom Read 10 0 40 26 NOTE No settings required for Dynamic IP Address Assignment lmage Transfer Global to all cameras a lmage Transfer Criteria b Image Destination IP c Maximum Transmit Point d Image Cropping e Downsampling f Save Every xx image s Click Update to save any changes or Reset to return all parameters to the last values saved See also Setup Communications Camera Image Network Appendix B Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 87 Advanced gt Imaging Camera A CAUTION Modifying any of these advanced parameters may adversely affect the operation of your camera system Changes to these parameters should not be made unless recommended by an authorized Accu Sor
65. source and apply power using the power switch In multi camera applications power may be controlled through the Power Distribution Box PDB On initial power up the AV6010 performs an initialization sequence The PWR LED flashes and turns a steady green followed by TRIG green and TACH amber At the same time the AV6010 illumination will turn on and remain on for approximately 30 seconds then turn off 4 The AV6010 automatically starts all application programs required during operations 5 After a few minutes the illumination flashes ON then OFF The entire system is ready for operation in approximately five minutes 6 The STAT LED is solid green to indicate normal operation NOTE All programs are automatically started when AV6010 is started or rebooted To ensure everything is properly loaded and executed the best way is to reboot your system Accu Sort Systems Inc 06 AV6010 Operations R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 6 113 To quickly check the operation of an AV6010 system 1 Confirm properly completed installation as outlined in Chapters 3 and 4 2 Apply power to the AV6010 and follow the startup procedure 3 Connect a computer to your camera system 4 Use the Monitor user ID and password to enter the AV6010 user interface a Run product through the scanning area 6 Use Diagnostics gt System Status to check the operation of your system 7 Use the l
66. stamped and the disclosed information remains our 1 controlled copy in red property It may not be disclosed copied or PY TELFORD PA 18969 USA HOST 255a HOST NET reproduced except for specific purpose without T gt Accu Sort s prior approval This notice must FOCUS DIM NSI NING IMAGE NET appear on any copy or reproduction of this PRAWN MR J PATE 8 28 09 CONNECTIONS AV6010 IRCGER lf p J o document 7 i SYNC OUT 2003 ACCU SORT SYSTEMS inc DATE MR 8 28 09 MULTIPLE CAMERAS CUSTOMER ENGR DATE CONTRACT DEPT APP ENG ur 4 3 2 TACH gt SYNC IN SHEET 4 OF 4 PDWER INLET WIRE GROUN 30 AMP 125 2 NEMA L14 30P BL ASSEMBLY OR 3 ITEM 5 DED 50 VAC 12 34 5 5 7 2L1 2L1 POWER MONITORING CIRCUIT 1 Ten AV6010 CAMERA 1 POWER MONITORING CIRCUIT 2 TBI AV6010 CAMERA 4 POWER MONITORING CIRCUIT 3 TBI AV6010 CAMERA 3 GROUND 1L2 AV6010 CAMERA 4 1L2
67. start a counter when it leaves the trigger source When the counter reaches zero the host message is transmitted Leading Edge Use the leading edge of packages to start a counter when it hits the trigger source When the counter reaches zero the host message is transmitted Distance to Distance from the trigger source to when the host message is Transmit Point transmitted This distance is set in inches Available for every camera connected to the system e g front top back sides and bottom The transmit point must be set individually for each camera in the system A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 166 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Communications gt Camera gt Serial Com Serial Port Settings Baud Rate 9600 T Stop Bits Parity Data Bits Flow Control fa x None z s z None Serial Messaging Transmit Message Keep Alive Time sec Type Standard Message Keep Alive Message OK Serial Com Descriptions Selection Definition Serial Port Settings Baud Rate Set from 1200 to 115 200 Stop Bits Set for 1 or 2 Parity None Even Odd Data Bits Set for 7 or 8 Flow Control _None Hardware Software Serial Messaging Transmit None Message Standard Message STX data LF Type qty of data fields are determined o
68. technician IMPORTANT The AV6010 contains electronics that may be affected by electrostatic discharge ESD To prevent personal injury or damage to the unit please follow the safety precautions and warnings found in Chapter 2 Failure to follow these precautions may void your warranty Preparing for Electrical Installation A Before performing any electrical installation please do the following Read all instructions before beginning your installation Observe all electrical safety requirements See Chapter 2 Complete mechanical installation See Chapter 3 Review all installation specific drawings Compare any installation specific information to the standard Interconnection and Pinout drawings in Appendix I Note the differences if any Define and confirm the accuracy of your application s requirements Plan the power requirements for your application Define the communications requirements for your application IMPORTANT AV6010 cameras ship with all the necessary cabling required to electrically install the system If your system requires custom length cables or other special wiring your shipment includes documentation specific to these requirements Customer specific documentation provided by Accu Sort supersedes any contradictory content in this manual Before proceeding with any installation procedures be sure to review ALL documentation especially any containing details specific to your instal
69. to provide a greater contrast between the black and white elements in the bar code Digital Zoom Digital Zoom Mode checkbox When digital zoom is selected the camera will maintain the target DPI through the depth of field Image Mod HW Correction checkbox Digital Gain This option will digital increase image gain Binarization Not available at this time Background Smoothing A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 172 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Advanced gt Decoder Options Advanced Decoder Options Aztec Decoder Limits Godabar r Checksum Iv Small Quiet Zone Code 11 Ir Checksum Code 128 M Small Quiet Zone Code 39 F checksum IM Full ASCII M Small Quiet Zone Code 93 M Small Quiet Zone Data Matrix Min Module Count L6 Max Module Count H44 Min Module Size 08 Max Module Size 1524 Orientation q Rectangular p I2 of 5 checksum T Small Lengths M Small Quiet Zone MSI Plessey Small Quiet Zone Pharmacode Min Module Count o Max Module Count 2 Min Bar Size p Max Bar Size p Orientation i2 Reverse lo Postal Min Bar Count B2 Max Bar Count F2 7 Ori
70. to the RangeFinder or light curtain Left Right Offset Y Compensates for the RangeFinder not being centered to the scanning surface Mounting Height Z Height that the RangeFinder is mounted off the scanning surface RangeFinder Ignore Limits Left Identifies the usable area on left side of the RangeFinder This is referenced from the center of the RangeFinder Any codewords that are beyond the dimension set in this field will be ignored Right Identifies the usable area on left side of the RangeFinder This is referenced from the center of the RangeFinder Any codewords that are beyond the dimension set in this field will be ignored RangeFinder Settings Minimum Separation for Side by Side Detect in inches Identifies the separation between boxes that must be maintained in order to correctly identify a side by side condition Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 161 Mounting gt Camera Orientation Camera Orientation Mounting Angles Mounting Position Far Working Distance Tracking Box Extensions Camera Pitch Angle Camera Yaw 0 or 180 Dist from Trigger X Camera Offset Y Mounting Height Z From Camera Lens From Mounting Foot Front Back A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 162 AV6010 User Interface AccuVision AV6010 Long Range Camer
71. wizard calibrations must be completed system tracked in Dimensioning calibration box or calibration test patterns Laptop with Install Wizard connected to camera system To set the dimensioning functions You need to make settings adjustments in the following AV6010 user interface windows Symbologies Tachometer Camera Mounting Top only Imaging Top only Dimensioning Tachometer Settings for Dimensioning 1 Select Setup Tachometer from the menu tree The Tachometer window is displayed 2 Confirm the External Tachometer Resolution is set for 20 00 pulses inch 3 Setthe Scale Factor to 1 00 NOTE This is the setting that compensates for length of the package As the Scale Factor is reduced the package is reported longer For example If a package is dimensioned shorter than it actually is decrease the Scale Factor by very small amounts until the system reports the actual box size Start by adjust the thousandths value 4 Click Update 05 AV6010 Setup R10 doc Accu Sort Systems Inc 90 Setup AccuVision AV6010 Long Range Camera System Manual Top Camera Mounting Settings for Dimensioning 1 Select Setup gt Mounting gt Top from the menu tree The Camera Mounting Top window is displayed 2 Set the Camera Pitch Angle to 8 0 degrees 8 degrees 1 If it is not set for an 8 degree angle perform the mirror alignment procedure and then re run the install wizard before co
72. 0 Long Range Camera System Manual System Configuration System Setup System Name Number of Cameras 3 RangeFinder included in System YES Measurement Units English Software Upgrade Options Enable Tunnel Upgrade M Only Allow Same Software ID AV6010 Components Detected MAC Address Unit Type IP Address Position Software ID Version DO DE 13 01 00 18 Ranger 192 168 00 40 Ranger RANGER 7 255 00 00 50 3C DE 88 Camera 192 168 00 63 Left Front ASIBETA 5 0 14 0 00 00 50 3C D9 B0 Camera 192 168 00 50 Back ASIBETA 5 0 14 0 O00 00 50 3D 0E 28 Camera 192 168 00 62 Front z ASIBETA 5 0 14 0 Additional AV6010 Components Detected MAC Address IP Address Configure Position Software ID Version AV6010 Components Not Detected MAC Address Unit Type IP Address Position Action 00 00 50 3C DE 26 Camera Unknown Right Front None x Example from a single camera system with RangeFinder software version 5 0 AV6010 Components Not Detected MAC Address Unit Type IP Address Position 00 00 50 3C DE 26 Camera Unknown Right Front None Example AV6010 Components Not Detected Action drop down list AV6010 Components Detected MAC Address Unit Type IP Address Position OD DE 13 01 00 29 Ranger 192 168 00 40 Ranger 00 00 50 3C DD FO Camera 192 168 00 62 Right Front x 00 00 50 3C D9 B0 Camera 192 168 00 50 Back z 00 00 50 3C DE 26 Camera 192 168 00 66 Left
73. 01 E N A XXXX 0005 XXX30 013 SIZE FRACTIONS 1 4 CUSTOMER N A B FTN 1 REMOVE SHARP EDGES AND BURRS CONTRACT N A 2 ACCU SOR SYSTEMS inc TELFORD PA 18969 USA KIT MOUNTING REFLECTOR PHOTOEYE CAGE CODE DWG NO 53830 41222 scale NONE capsYS SOLIDWORKS SHEET OF 1 4 3 2 NOTES REVISION 1 COMPONENTS LISTED IN ERP BILL OF MATERIALS REV CHANGE BY DATE REF 0102974001 2 ATTACH ONE END OF THE 3 FT GROUND WIRE TO 05 09 402 AS 10 28 09 ITEM 20 USING 6 32 CAP SCREW AND 6 32 HEX NUT AS SHOWN gt SHEET 2 SHEET 2 90 1 0102974000 DIAGRAM INSTALLATION ANTI STATIC BRUSH ASSEMBLY NOT SHOWN 1000009725 SCREW 6 32 1 HEX CAP SOCKET HEAD STEEL BLACK OXIDE 60 2 1000018459 NUT 46 32 HEX 1000050624 CLAMP 3 5IN HOSE 1000009683 SCREW 6 32 1 4 HEX CAP SOCKET HEAD STAINLESS 1000016777 LOCKWASHER 6 INTERNAL TOOTH STAINLESS 20 1 0102973001 BRUSH TACHOMETER ANTI STATIC 10 1 0102972001 BRACKET TACHOMETER BRUSH ANTISTATIC ITEM PART NO DESCRIPTION PART NO 0102974001 THIS IS NOT A CONTROLLED COPY UNLESS UNLESS OTHERWISE SPECIFIED R STAMPED CONTROLLED COPY IN RED DIMENSIONS ARE IN INCHES MILLIMETERS AN AS ae 08 26 09 ACCU SORT SYSTEMS inc ALL ANGLES ARE 90 THIS DOCUMENT IS PROVIDED FOR A ALL C CINKS ARE 82 INCLUDED ANGLE co XXX vate XX XX XX TELFORD PA 18969 USA SPECIFIC PURPOSE AND THE DISCLOSED ALE BEND REFIEES TO SUIT ENE am
74. 1 6 Scanning Tunnel 3 Sided Application A 5 sided or 6 sided scanning tunnel is used to read bar codes on most or all sides of the products passing through the tunnel including the bottom of packages See Figures 1 7 and 1 8 01 AV6010 Introduction R10 doc Accu Sort Systems Inc 16 Introduction AccuVision AV6010 Long Range Camera System Manual Figure 1 8 Tunnel Option Bottom Read Application Accu Sort Systems Inc 01 AV6010 Introduction R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 1 17 Quadrant scanning is used to assure high read rates on higher density bar codes when packages passing through the tunnel are significantly skewed Figure 1 9 Quadrant Scanning Tunnel Application 01 AV6010 Introduction R10 doc Accu Sort Systems Inc 18 Introduction AccuVision AV6010 Long Range Camera System Manual Dimensioning Applications Any AV6010 camera system with a top read camera can be configured for the optional product dimensioning application The DCM is equipped with a second COM e module to enable the in camera dimensioning functionality The RangeFinder used in dimensioning applications is calibrated for an accuracy of 0 1 0 2 or 0 5 2 54 5 08 or 12 7 mm AV6010 with In Camera Dimensioning Functional Overview The AV6010 Camera System is designe
75. 10 Diagnostic Tools A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 186 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Diagnostics gt Tools Descriptions Selection Definition View Load Parameter File View Parameter File Use to view and or save the camera system s XML file In a multiple camera system this XML file contains the parameters for all cameras in the system Load Parameter File Use to browse for an XML parameters file saved on your computer and load it to the AV6010 camera system In a multi camera system the XML file contains all the parameters for the entire system Downloads on Utilities and Documentation InstallWizard zip Use to download the AV6010 Install Wizard used to calibrate recalibrate the AV6010 RangeFinder and camera s CameraScanLine Use to download the Camera Scan Line Target PDF This Target pdf target is used with the Install Wizard to determine the distance from the trigger source to camera scan line Static Use to download the Static Focus Target PDF This target is FocusTarget pdf used with the Install Wizard during calibration recalibration ImageViewer zip Use to download the Image Wizard tool Dynamic FocusTarget pdf Use to download the Dynamic Focus Target PDF This target is used with the Image Viewer during calibration recalibration DiagTools zip Use to download th
76. 11 Distributed Computing Module DCM The DCM includes the main processor up to three COM Express COM e modules one standard used for bar code decoding and all the Ethernet serial and parallel communications interfaces required by the system The decoder COM e module 1 helps optimize your material handling system and improve your bottom line by utilizing proprietary decoding software that all but eliminate no reads regardless of orientation enabling easy setup modification and diagnostics of the most important application parameters and functionality provides a choice of serial or Ethernet communications with your host computer network The optional COM e modules are typically used for Dimensioning Certified Dimensioning applications COM e module 2 Raw Image Export RIE for Optical Character Recognition OCR applications COM e module 3 The DCM also includes the following software Lynx OS real time operating system for the main processor Linux Operating System on COM e modules for decoding dimensioning RIE OCR AV6010 User Interface HTML browser based setup and diagnostics AV6010 Install Wizard for auto calibration download to a computer Proprietary decode software 01 AV6010 Introduction R10 doc Accu Sort Systems Inc 12 Introduction AccuVision AV6010 Long Range Camera System Manual RangeFinder Module The RangeFinder module includes the f
77. 3 12901W400335667264U Maxicode Top 120691890330227036 Code 128 Top 42018969 Code 128 Top 18969 84003 120691890330227036U Maxicode Top w060402053 500000000 Code_128 Top W060402053 500000000 Code 128 Too The top half of this diagnostics screen displays a thumbnail of the image Diagnostics gt Image Camera Descriptions Selection Definition Seq Number The sequence number of the package scanned by the camera Bar Code or Dimensions LxWxH Displays the bar code data decoded from the package or the dimensioning data length x width x height for a TOP reading camera that is equipped with the Dimensioning COM e module Result Type Identifies the type of bar code that was decoded Camera Identifies the camera that decoded the bar code A2 AV6010_User Interface_R10 doc Accu Sort Systems Inc 183 184 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Diagnostics gt Camera gt Versions AV6010 Software Version 00 00 50 41 42 E0 192 168 00 50 SBS BETA 6 0 7 0 COMe Information COMe Slot 1 192 168 0 60 COMe Slot 2 192 168 0 61 COMe Slot 3 Not Present Peripheral Versions iMX31 Revision 5 0 3 1 FPGA Build 10 FPGA ID 01 FPGA Revision 02 02 PIC Build 02 PIC Revision 00 29 PLD Build 03 PLD ID AO PLD Revision 00 01 Focus Software Revision 001 Focus Hardware Revision 021 Illumination Software Revision 065535 Illumination Ha
78. 321 Error COMe unable to retrieve parameters Solid Red Error 4322 Error COMe dimensioning token mismatch Solid Red Warning 4323 Error COMe unable to allocate buffer for image Solid Red Error 4324 Error COMe failed during app initialization Solid Red Error 4325 Info Dimensioning NOT Ready Info 4326 Info Dimensioning Ready Info 4327 Info Rangefinder Not Ready for Dimensioning Info 4328 Warning Dim Verification Failure Blink Red Warning 4329 Error ImgBuffHandler Ver CRC Failure Solid Red Error 4330 Error Dimension Lib Ver CRC Failure Solid Red Error 4331 Info CERT Mode Off Info 4332 Info RFU 1 Info 4333 Info RFU 2 Info 4334 Info RFU 3 Info 4335 Info RFU 4 Info 4336 Info RFU 5 Info 4337 Info COMe started Raw Image Export Info 4338 Info COMe restarted Raw Image Export Info COMe 3 Errors 4600 Error COMe unable to multicast decode results Solid Red Error 4601 Error COMe unable to create multicast socket Solid Red Error 4602 Error COMe unable to create host message queue Solid Red Error 4603 Error COMe unable to create decode message queue Solid Red Error 4604 Error COMe unable to create decode message queue Solid Red Error 4605 Error COMe unable to verify decode engine version Solid Red Error 4606 Error COMe detected a problem while decoding Solid Red Error 4607 Error COMe detected an error with the image buffer Solid Red Error Accu Sort Systems Inc A6 AV6010_
79. 328 8 3 SLOTS 75 19 1 3 03 76 9 66 16 8 1 50 38 1 2 81 71 4 Tachometer Mounting anti static brush not shown Tachometer with Anti Static Brush Installed Accu Sort Systems Inc 03 AV6010 Mechanical Installation R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 3 45 Mounting the Trigger Photoeye The standard photoeye works by bouncing a light beam off a reflector and detecting when something breaks the path of light In order for photoeyes to work properly make sure the following things are done when mounting the trigger photoeye option Mount trigger and reflector so the reader s scan beam does not strike either of them Mount a reflector directly opposite the photoeye on the other side of the conveyor Install the reflector within the operating range of the trigger photoeye The photoeye must be mounted so the light exit window is perpendicular to the conveyor facing the reflector The reflector must be mounted perpendicular to the conveyor facing the photoeye Secure the photoeye and reflector to the mounting brackets with the hardware provided IMPORTANT The trigger photoeye s beam between photoeye and reflector must be blocked by a package before the bar code is in position for scanning The trigger signal should remain active while the symbol is being scanned This does NOT apply to tracking applications 03 AV6010 Mechanical Installation R10 doc Ac
80. 6010 User Interface R10 doc Accu Sort Systems Inc 194 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual AV6010 Install Wizards Quadrant Scanning Front Left Use to setup camera that is reading codes on the front and left Camera side of packages in a quadrant application e Camera side of packages in a quadrant application Back Left Use to setup camera that is reading codes on the back and left Camera side of packages in a quadrant application p Front Right Use to setup camera that is reading codes on the front and right o Back Right Use to setup camera that is reading codes on the back and right Camera side of packages in a quadrant application Os Accu Sort Systems Inc A2 AV6010_User Interface_R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 195 This page intentionally left blank A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 196 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Notes Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix C 197 C AV6010 and VisionCapture The AccuVision VisionCapture Image Capture System uses a Linux based AV4000 Image Depot Server IDS to capture images from up to six AV6010 cameras Captured images are stored on the IDS for offline review analysis storage and retrieval
81. 64 Setup AccuVision AV6010 Long Range Camera System Manual Setup System Requirements The laptop computer you use to setup the AV6010 Camera System should meet the following requirements Category Description Basic Configuration Windows XP Operating System for using Install Wizard Ethernet port NIC Card Microsoft NET framework see page 94 Internet Browser Microsoft Internet Explorer 6 0 or later for using AV6010 Interface Mozilla Firefox 2 0 or later Screen Resolution Optimal 1024 x 768 To gain access to an AV6010 Camera 1 Because AV6010 is web based you will need to obtain the correct IP address netmask and gateway that will be used within the building from the system administrator This will be used to establish a HOST network later For the initial AV6010 setup you will connect via the SYNC network Use the special SYNC network adapter cable that is included with the AV6010 Setup amp Calibration Kit Using Internet Explorer or Mozilla Firefox open a browser window Enter the camera s IP address in the Address entry field Save the IP address as a Favorite or Bookmark in your browser for quick and easy access After first time setup you may need to obtain the password from the system administrator When a connection is established the AV6010 User Interface should appear For details see page 74 configures your AV6010 camera system they will verify normal operations and make calibr
82. 9 Alibi Storage Log Table G 1 Diagnostics gt Top gt Logging Descriptions Selection Definition Logging Options Dimensioning specific Audit Trail Log Opens the Audit Trail Log for viewing in the Log File section of the screen Results are scrollable Figure G 8 Alibi Storage Log Opens the Alibi Storage Log for viewing in the Log File section of the screen Results are scrollable Figure G 9 AATM Options Alibi and Audit Trail Manager Query First Record Displays the first record when selected Query Last Record Displays the last record when selected Query Storage Statistics Displays the storage spac e used and the remaining space available Query Time Range Select a Start Time and End Time by defining the Year Month Day Hour Minutes and Seconds for each NOTE Camera times are always in GMT Greenwich Mean Time Get Updated Log File After making the desired selection from the option buttons click the Update button to view the log in the Log File area of the Screen AT AV6010 Dimensioning R13 doc Accu Sort Systems Inc 224 Dimensioning AccuVision AV6010 Long Range Camera System Manual Certified Dimensioning for Legal for Trade Applications The AccuVision AV6010 Long Range Camera System is certified to meet the following regulatory requirements The NCWM National Conference on Weights and Measures NTEP National Type Evaluation Program Meas
83. CUS Focus Serial Communications TX and RX activity No LED activity means there is no data communications PWR Power for Camera If this LED is not lit check 1 ls power switch in the on position 2 Is the camera properly connected to the power source 3 ls power being supplied from the power source 4 Possible power supply failure Accu Sort Systems Inc 08 AV6010 Troubleshooting R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 8 131 RangeFinder Status Indicators Fault Detection A Ne ANS i NN ACCU SORT f ii ii Lj J Lb Laser 1 DOE 1 Laser 2 DOE 2 LED Description Status of RangeFinder See Error Codes Appendix F Info Green LED blinking Status of RangeFinder See Error Codes Appendix F Warning Red LED blinking Error Red LED solid ON When facing the RangeFinder with the ACCU SORT silk screen to the right Laser 1 DOE 1 Right Left side of conveyor Laser 2 DOE 2 Left Right side of conveyor During operations tach input present conveyor on these LEDs should ALL light when a package is under the RangeFinder If they do not light during the presence of a package troubleshoot the RangeFinder r NE lan V V Ji During installation no tach input conveyor off this is a level indicator Any LED t
84. Code Separator Define the separator to appear between bar codes Include QQ Includes the QQ which is the quality or number of times the AV6010 decoded the bar code during the trigger cycle Provides the QQ Delimiter field when checked Message Field 1 No Read Message Customer selectable character that will be transmitted when no bar code was read Multi Read Message Customer selectable character that will be transmitted when the AV6010 decodes bar codes with the same symbology and the same number of characters Bar Code Settings Select a Bar Code Name from the drop list These are the codes that appear in the Active Symbologies list The padding fixed length and stripping are shown in the fields Use the option buttons to Add or Remove the code from Message Field 1 Message Field 2 Note Same functionality as Message Field 1 Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 169 Communications gt Camera gt Image Network Image Network Interface IP Address Assignment Static IP e Static Network Settings IP Address fio 0 40 20 Net Mask 255 255 255 0 Image Transfer Global to all Cameras Image Transfer Criteria Nc Transfer Image Destination IP 10 0 40 19 Maximum Transmit Point Pe inch Image Cropping L1 Downsampling fie Save Every fi th image s Raw Image Ex
85. D Board 3 Solid Red Error 5019 Error Failure of LED Board 4 Solid Red Error 5020 Error Failure of LED Board 5 Solid Red Error 5021 Error LED Board 0 CRC check failed Solid Red Error 5022 Error LED Board 1 CRC check failed Solid Red Error 5023 Error LED Board 2 CRC check failed Solid Red Error 5024 Error LED Board 3 CRC check failed Solid Red Error 5025 Error LED Board 4 CRC check failed Solid Red Error 5026 Error LED Board 5 CRC check failed Solid Red Error 5027 Info Unable to transmit to Illumination Info 5028 Error Illumination Controller not responding Solid Red Error Accu Sort Systems Inc A6 AV6010 Error Codes R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix F 215 5029 5030 5031 5032 5033 5034 5035 5036 5037 5038 5039 5040 5041 5042 5043 5044 5045 5046 5047 5048 5049 5050 Info Invalid packet received from Illumination Info Invalid command received from Illumination Info Belt or Tachometer stopped Error Tach Sync ISR was Out of Sync Error Photoeye ISR failure Error Unable to read directory table Error Unable to read header table Error Unable to read gain table Error Unable to read focus table Error Unable to read gain correction table Error Unable to read offset correction table Info Invalid start of image valid detected Info Invalid end of image valid detected Info Invalid image valid state detected
86. Error Sensor Board I2C communication failure Info Attempt to focus beyond maximum range Info Attempt to focus below minimum range Error Unable to load gain table invalid table Unable to load focus table invalid table Info Invalid Height from RangeFinder Info Invalid Left Position from RangeFinder Info Invalid Right Position from RangeFinder Blink Red Blink Red Solid Red Solid Red Solid Red Solid Red Solid Red Solid Red Solid Red Solid Red Info Info Info Warning Warning Error Error Error Error Error Error Info Info Info Error Info Info Error Error Info Info Info A6 AV6010 Error Codes R10 doc Accu Sort Systems Inc 216 Error Codes AccuVision AV6010 Long Range Camera System Manual AV6010 RangeFinder Error Description Status LED Severity Code RangeFinder 6000 Error Image Sensor Read Failure Solid Red Error 6001 Error Sensor data always from DOE 1 Solid Red Error 6002 Error Sensor data always from DOE 2 Solid Red Error 6003 Error Laser 1 current exceeds limit Solid Red Error 6004 Error Laser 2 current exceeds limit Solid Red Error 6005 Error Laser 1 temperature exceeds limit Solid Red Error 6006 Error Laser 2 temperature exceeds limit Solid Red Error 6007 Error No valid temperature for laser 1 Solid Red Error 6008 Error No valid temperature for laser 2 Solid Red Error 6009 Error Tach or Tach Sync problem invalid speed Solid Red Error 6010
87. Error_Codes_R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix F 4608 Error COMe unable to open the PCle driver Solid Red Error 4609 Error COMe unable to attached to mapped memory Solid Red Error 4610 Unassigned 4611 Info COMe started dimensioning Info 4612 Info COMe restarted dimensioning software Info 4613 Info COMe received parameter update Info 4614 Info COMe started decoding software Info 4615 Info COMe restarted decoding software Info 4616 Error COMe Rangefinder Ver CRC Failure Solid Red Error 4617 Error COMe status monitor AATM failure Solid Red Error 4618 Error COMe Dimensioner AATM failure Solid Red Error 4619 Error COMe AATM Ver CRC mismatch Solid Red Error 4620 Error COMe Parameter CRC failure Solid Red Error 4621 Error COMe unable to retrieve parameters Solid Red Error 4622 Error COMe dimensioning token mismatch Solid Red Warning 4623 Error COMe unable to allocate buffer for image Solid Red Error 4624 Error COMe failed during app initialization Solid Red Error 4625 Info Dimensioning NOT Ready Info 4626 Info Dimensioning Ready Info 4627 Info Rangefinder Not Ready for Dimensioning Info 4628 Warning Dim Verification Failure Blink Red Warning 4629 Error ImgBuffHandler Ver CRC Failure Solid Red Error 4630 Error Dimension Lib Ver CRC Failure Solid Red Error 4631 Info CERT Mode O
88. External z External Tachometer Resolution pulses inch Scale Factor Update Reset Setup gt Tachometer Descriptions Selection Definition Tachometer Source drop down list External Uses an external hardware tachometer typically mounted under the conveyor belt Internal Uses an internal software calculated tachometer External Resolution Set the tachometer pulses per inch from to Tachometer Scale Factor Do not change Only used in dimensioning systems Internal Belt Speed feet minute Tachometer Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 157 Focus and Detection ieee and Spacing Minimum Package Size Length inch Width inch Height inch Maximum Package Size Length inch Width inch Height inch Minimum Package Spacing inch Belt Width Conveyor Width inch Focus Focus Data Source RangeFinder z Package Detection Trigger Trigger Source Trigger by RangeFinder zl Trigger by RangeFinder only Focus Focus Data Source RangeFinder z Ranger Focus Options Offset Front Focus for Skewed Box Offset Back Focus for Skewed Box Package Detection Trigger Trigger Source Trigger by RangeFinder zj RangeFinder Focus Options shown when Trigger by RangeFinder Focus Focus Data Source Rangefinder z Ranger Focus Opti
89. G 1 See Figure G 12 and G 13 Figure G 11 Location of Specification Label for Approved AV6010 Dimensioning System NTEP MC OIML Accu Sort Systems Inc AT AV6010 Dimensioning R13 doc AccuVision AV6010 Long Range Camera System Manual Appendix G 227 AV6010 Dimensioning System NTEP CC Number 08 067P Measurement Canada Approval Number AM5696C Length in Width in Height in Belt Speed 75 fpm to 620 fom 75 fpm to 620 fpm Division d 0 2 0 2 0 1 Length in Width in Height in Belt Speed Minimum Dimension 60 inc lac lale Zo fpmto 620 fpm 75 fpm to 620 fpm Division d Metric Length mm Width mm Height mm BeltSpeed Minimum Dimension 1000 1000 600 038 m secto 3 15 m sec Division d 5 0 Length mm i Width mm Height mm Belt Speed 120 0 120 0 120 0 0 38 m sec to 3 15 m sec 1800 0 900 0 900 0 0 38 m sec to 3 15 m sec Division d 10 0 10 0 Width mm Height mm Belt Speed 240 0 240 0 240 0 0 38 m sec to 3 15 m sec 1800 0 900 0 9000 0 38 m sec to 3 15 m sec Division d 20 0 20 0 20 0 Minimum Maximum Operating Temperatures Jo C 32 F 50 C 122 F Limitations of Use Place Seal Here Cuboidal objects travel on the conveyor in any orientation Minimum spacing between objects 2 inches 50 mm for beltspeed 300 FPM 4 inches 100 mm for beltspeed 300 FPM Width dimension perpendicular to travel horizontal plane Length dimension i
90. It defines the timing in milliseconds on how often the keep alive message should be transmitted to the host Keep Alive This is the heartbeat message The AV6010 will send this message to Message the host to identify that it is functioning even if product is not moving on the conveyor A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 167 168 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Communications gt Camera gt Host Network gt Network Messaging Message Settings Header Trailer CR gt lt LF gt Sequence Number I CheckSum None One Msg per Code Ir Number of Fields fe x Bar Code Separator HEN Include QQ r Message Field 1 No Read Message Multi Read Message arcode settings Label s bod TE e RET p c m 3c Functionality is identical for Serial Ports and Host Network Ports 1 through 4 Host Network Network Messaging Descriptions Selection Definition Message Settings Header Set the message header Trailer Set the message trailer Sequence Number Transmits a sequential number with each message transmitted when checked CheckSum Transmits a calculated checksum providing a level of security for the message One Message per Code Only includes one message per code when checked Number of Fields This option defines the number of fields in the transmit message Bar
91. LERANCES METRIC ANGULAR DJK 04 25 01 ASSEMBLY BRUSH ANTI STATIC IT MAY NOT BE DISCLOSED COPIED X amp 1000 X 2 500 X 1 00 DEPT OR REPRODUCED EXCEPT FOR THE XX 0200 X 0 500 X 0 10 MECH ENG INSTALLATION ASSEMBLED VIEW SPECIFIC PURPOSE WITHOUT ACCU SORT S XXX 0050 XX 0 130 Xx 001 p N A PRIOR APPROVAL THIS NOTICE MUST XXXX 0005 XXX30 013 SIZE CAGECODE DWG NO 1 0297 4 APPEAR ON ANY COPY OR REPRODUCTION FRACTIONS 1 4 CUSTOMER N A C 53830 OF THIS DOCUMENT FTIN 1 2004 ACCU SORT SYSTEMS INC REMOVE SHARP EDGES AND BURRS CONTRACT N A SCALE NONE CADSYS soupworks SHEET 2 OF 2 3 2 8 6 5 4 3 2 REVISION NOTES 1 EMITTER BEAMS MUST BE PARALLEL AND PLACED AS SHOWN REV CHANGE BY DATE 2 CABLE LENGTH 12 FEET 01 08 696 AS 02 02 10 3 PHOTOEYE 1 IS ALWAYS UPSTREAM
92. ODE DWG NO D 53830 112873 CONTRACT REMOVE SHARP EDGES AND BURRS N A SCALE NONE CADSYS SOLIDWORKS SHEET 1 OF 8 7 6 5 4 3 2 REVISIONS Initial Release 8 28 09 PHOTOEYE AV6010 110VAC 220VAC i i HOST 258 HOST NET FOCUS E dJ MAGE NET TRIGGER IV SYNC out TACH f SYNC IN TACH zm SYNC1 RAND SIGNAL SYNC2 i TACHOMETER HE 110VAC 220VAC 110VAC 220VAC This document is provided for a specific purpose ACCU SORT SYSTEMS This is not a controlled copy unless stamped controlled copy in red TELFORD PA 18969 U S A and the disclosed information remains our property It may not be disclosed copied or reproduced except for specific purpose without aos ona copy ordin ae CONNECTIONS AV6010 2003 ACCU SORT SYSTEMS inc S N G L E GAM E RA I ERE E DEPT APP ENG FILENAME UN a CAMERA vsd REVISIONS N PHOTOEYE HOST HOST NET RANGEFINDER MOST ACCESSIBLE E FOCUS ZR 9 n IMAGE NET LEM RISER GHEST CODES SYNC CUT AOE TACH SYNC IN lt a POWER lar Initial Release AV6010 8 28 09 D SIGNAL POWER AV6010 HOST HOST NET FOCUS EF IMAGE NET TRIGGER AT ji l SYNC OUT TACH gt SYNC IN HOST p HOST NET FOCUS _o LL MAGE NET TRIGGER DIT syncourt TACH Wu SYNC IN AV6010 HOST HOST NET FOCUS IMAGE NET TRIGGER pee i ZA SYNC OUT TACH gt SYNC IN POWER AV6010 HOST HOST NET
93. RangeFinder to Camera 1 A Connect the BLUE network cable to one of the SYNC ports on the AV6010 RangeFinder Insert the cable into the wiring channels of the mounting structure See illustration on page 54 Connect the other end of the network cable to the AV6010 Camera s SYNC IN port Connect a second network cable from the camera s SYNC OUT port to the open SYNC connection on the RangeFinder SYNC SYNC AV6010 RangeFinder AV6010 Camera Camera to RangeFinder Connection RangeFinder 192 168 0 40 SYNC Network The camera Tach with the tach becomes the DHCP server 192 168 0 xx 192 168 0 xx 192 168 0 xx 192 168 0 50 AV6010 AV6010 AV6010 AV6010 Left Front Right Front tI cC FrontiTop Back Top t UC o_o o_o NOTE In applications where there are two or more cameras the SYNC OUT from the last camera should be connected to the open SYNC connection on the RangeFinder See Connecting Camera to Camera 04 AV6010 Electrical Installation R12 doc Accu Sort Systems Inc 58 Electrical Installation AccuVision AV6010 Long Range Camera Manual Connecting Camera to Camera In applications where there are two or more cameras the SYNC network forms a ring network that starts and ends with the RangeFinder See drawing 112753 in Appendix I Connections between cameras should be made as follows
94. Red Blink Red Blink Red Blink Red Blink Red Blink Red Blink Red Blink Red Blink Red Solid Red Blink Red Blink Red Solid Red Solid Red Blink Red Blink Red Solid Red Error Error Error Error Error Error Error Error Error Error Error Info Info Info Warning Warning Warning Error Warning Warning Error Error Warning Warning Error A6 AV6010 Error Codes R10 doc Accu Sort Systems Inc 209 210 Error Codes AccuVision AV6010 Long Range Camera System Manual COMe 1 Errors 4000 Error COMe unable to multicast decode results Solid Red Error 4001 Error COMe unable to create multicast socket Solid Red Error 4002 Error COMe unable to create host message queue Solid Red Error 4003 Error COMe unable to create decode message queue Solid Red Error 4004 Error COMe unable to create decode message queue Solid Red Error 4005 Error COMe unable to verify decode engine version Solid Red Error 4006 Error COMe detected a problem while decoding Solid Red Error 4007 Error COMe detected an error with the image buffer Solid Red Error 4008 Error COMe unable to open the PCle driver Solid Red Error 4009 Error COMe unable to attached to mapped memory Solid Red Error 4010 Unassigned 4011 Info COMe started dimensioning Info 4012 Info COMe restarted dimensioning software Info 4013 Info COMe receiv
95. S 9000 0005 FT IN 1 d FRACTIONS 1 4 DRAWN GM DATE 04 20 07 f L 7 DO AJ Lp S DATE 04 20 07 ENGR GM OATE 04 20 07 DEPT APPLICATI Ec N WER DISTRIBUTIUN 6 CAMERA AV6010 SYSTEM CUSTOMER N A d DOE ME E CONTRACT N A can sys CADKEY SHEET 1 BE Z 3 L 2 1 W NOTES REVISTONS 1 ALL CABLES MUST BE SHIELDED REV CHANGES BY DATE 2 SHIELDS MUST BE TERMINATED 360 DEGREES AT EACH 2 ECO 08 89 RJS 01 107 AT CONNECTOR REFERENCE DRAWING B 38387 S PIN METALLIC STRAIN RELIEF EMBL Y 3 TRIG DETECT AND TACH DETECT SIGNALS MUST BE LEFT OPEN CIRCUIT OR CONNECTED TO GROUND AT THE CONNECTOR ONLY THEY NOT BE CONNECTED TO ANY OTHER VOLTAGE SOURCE L DE 8 DE 9 FEMALE FEMALE 1 1 1 gt GO RXD 2 2 2 z TXD 3 3 3 3 lolol lolol Ala RX 4 4 HOST AND FOCUS GND 5 5 SIG GNO GND 5 SEPTA RTS ZARE SERTAL LTS SHIELO 5 j c oo u le 7 RX 7 8 8 8 g 9 NC aam g S S SHIELD gt S S DE 9 DE 9 MALE PHOTOELECTRIC MALE ho K
96. S amp g NET framework 2 Find the following Windows Support File utilities Windows Installer 3 0 Redistributable WindowsInstaller KB884016 v2 x86 exe http www microsoft com downloads details aspx familyid 5FBC5470 B259 4733 A914 A956122E08E8 amp displaylang en Microsoft NET Framework Version 2 0 Redistributable Package x86 dotnetfx exe http Awww microsoft com downloads details aspx FamilyID 0856EAC B 4362 4B0D 8EDD AAB15C5E04F 5 amp displaylang en Microsoft s NET utilities for Visual C 2005 Redistributable Package x86 vcredist_x86 exe http Awww microsoft com downloads details aspx FamilyID 32BC1BE E A3F9 4C13 9C99 220B62A191EE amp displaylang en 3 Save the files to your computer 4 Install the files in the order listed above Accu Sort Systems Inc 05 AV6010_Setup_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 95 To open the AV6010 Install Wizard 1 Locate the icon on your desktop AV6010 Insta Wizard 2 Double click the icon to open the wizard 3 The AV6010 Install Wizard screen is displayed Z accuvisione Av6010 Install Wizard Welcome to the AccuVision AV6010 Install Wizard E Use the AV6010 Install Wizard to auto calibrate the position of a the AV6010 RangeFinder u all AV6010 Long Range Cameras installed for any reading orientation Front Read Top Read Back Read Left and Right Side Read Bottom Read Quadrant scanning orie
97. Source Leit Codewords 85 Temperatue 25875 C Save J r Range Data Tech TaS Coin TI Bor 808 Side by Side I Strae Left Edge 2023 Right Edge TOT Heioht 2 18000 Box Present I Pallem Generator Display Enable 3 C Pi a 3d DUC anam CodeWord Index Pirel Postion Display Z vs z Height linch RangeFinder Codeword Viewer Screen Details not available at time of publication Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 191 RangeFinder O Scope Viewer fl Leapfrog Ranger Diagnostics inix Actions Range Data SS Tach 1111905 Condition 00 BoxNbr 80 SiebySide a LeftEdge TT 2021 Right Edge 100170 Height 18000 Box Present Pattern Generator Display Enable G Left C Right C Both App Version 1 0 2 3 E Range Data 225 255 0 1 5000 Stop Image Display Save Image NET Version 2 0 50727 42 Iz Ranger Diagnostic 225 255 0 1 10007 jl RangeFinder O Scope Viewer Screen Details not available at time of publication A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 192 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual AV6010 Install Wizard Use the AV6010 Install Wizard to Auto calibrate the following sys
98. TE All AV6010 units ship as DHCP clients without any IP address When proper startup is complete and a camera connection is established via the SYNC network the DHCP controller camera will assume a static IP address of 192 168 0 50 Use this IP address for first time setup You will need to obtain the correct IP address that will be used within the building from the system administrator This will be used to establish a HOST network later In a multiple camera system the camera with TACH wired to it assumes the 192 168 0 50 IP becomes a DHCP server and assigns IP addresses to the other cameras The RangeFinder remains a static IP 192 168 0 40 4 The user interface Login screen is displayed If your computer is set up for DCHP it will obtain an IP from the AV6010 automatically See How to confirm your computer is setup for DCHP 5 Select the User ID Setup from the drop down menu in order to define the system parameters The Monitor User ID is used only to view and monitor systems operations 6 Enter the default Password setup or monitor in lowercase The user interface Home page is displayed To change the password see How to set new passwords under Diagnostics Tools in Chapter 8 Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 75 How to confirm your computer is set up for DHCP 1 eo m o Under Windows go to the Start
99. UJ E 5 e oa n lt J u o f I TRIGGER id s s GND INPUT 6 6 TRIG TRIG 8 12 9 TRIG DETECT S SHIELD ae ME SHTELD SHTELD 22 DE 8 DE 8 SHIELD MALE ENCODER MALE I i TACH IN SIGNAL I i TAEH IN amp 2 2 TACH IN 2 2 TACH IN GND GND PHE GND 4T4 NC lala VC TACHOMETER 5 5 GND 5 5 GND INPUT 6 6 C 8618 N 7 NC 77 NE 8 12V 8 8 412v TACH DETECT 9 9 TACH DETECT ss 0 o SHIELD wo A a m m un C SHIELD TABLE 1 TYPICAL INPUT CURRENT MA PART NO 0111515000 U THIS IS NOT A CONTROLLED DRAWN p g ji Ub RETA NIN COPY UNLESS STAMPED AN ACCU SORT SYSTEMS inc CONTROLLED COPY IN RED CHKO AG TELFORD PA 18969 USA THIS DOCUMENT 0 4 6 0 17 WM 15 8 0 Z 2 3 ENR p jg INPUT VOLTAGE V AV6010 CONNECTOR PINDUTS SIZE AGE CODE DWG NO HEN 1E CUSTOMER NZA 3830 330 PY OR REPROOUCTI LMENT 007 ACCU SORT SYSTEMS EOGES il KEV RAT NZA scaLE NONE www datalogic com
100. V DOAULALOCGIC AV6010 System Manual A AccuVision AV6010 Long Range Camera System Manual PN 1000065743 R1 3 CMS 11 0022 2013 02 27 RAY Document Revision Control This document is under revision control in accordance with Datalogic s Quality System Any addenda or other documents associated with this manual are under separate revision controls A revision number is changed by 0 1 whenever technical information is changed or added to a document Copyright Information Copyright 2007 2012 DATALOGIC AUTOMATION INC All rights reserved No part of this document is to be reproduced or utilized in any form or by any means electronic or mechanical including photocopying recording or by an information storage and retrieval system without prior written consent of Accu Sort Systems Inc All drawings and specifications contained in this manual are the property of Accu Sort Systems Inc and shall not be reproduced copied or used in whole or in part as the basis for the sale or manufacture of products without the written permission Datalogic Accu Sort and AccuVision are registered trademarks and the AS logotype and 1 800 BAR CODE are trademarks of Datalogic Automation Inc All other company or product names are mentioned for purposes of identification only and may be trademarks of their respective owners Disclaimer Information The information contained in this manual is subject to change without
101. a System Manual Setup gt Mounting gt Camera Orientation Descriptions Selection Definition Mounting Camera Pitch Angle This is the angle of the camera mirror in Angles relation to the product to be scanned Camera Yaw 0 to 180 This is the position of the camera in relations to the direction of product flow The camera yaw affects the decoding of certain types of bar codes It also affects the orientation of the image in the image viewer Mounting Dist From Trigger X This is the distance from the Position RangeFinder or light curtain to the AV6010 read area Camera Offset Y This option aligns the package to the software cropping area Used with image cropping See Communications Camera Image Network Mounting Height Z Defines the farthest distance a package will be seen by the AV6010 Tracking Box Front Extends the trigger signal on the front of the box Extensions Back Extends the trigger signal on the Back of the box A camera mounting screen is available for every camera connected to the System e g front top back sides and bottom as shown on the System Configuration screen These parameters must be set individually for each camera in the system Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B Symbologies Claw wer fo cilm wen Bp p hd nh Cli Mace po p
102. ange Camera System Manual Notes Accu Sort Systems Inc 06 AV6010 Operations R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 7 123 7 Maintenance This chapter provides instructions for maintaining optimum performance and life for your AV6010 Long Range Camera System It provides specific information on Maintenance Procedures Exterior Cleaning Mounting Hardware Checks Wiring Connection Checks Maintenance Tools and Materials Needed Item Description Soft bristle For removing accumulated dust dirt from the camera s exterior brush Clean soft For more detailed cleaning of the camera s exterior cloths used in combination with mild detergent cleaning solution Cleaning Mild detergent solution for cleaning the camera s exterior solutions 7096 denatured alcohol 3096 de ionized water solution for cleaning the camera s illumination exit window Soft cotton Use to clean camera s illumination exit window swabs or lint free cloth Recommended Maintenance Frequency The AV6010 Long Range Camera System is designed for industrial environments The recommended frequency for performing these maintenance tasks will depend on the application s environment In general these procedures are recommended only if it is noticed that the environment is dirty enough that deposits are appearing on the equipment or when performance is degraded by accumulation of dust or dirt on the exit w
103. anual Notes Accu Sort Systems Inc 01 AV6010 Introduction R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 2 21 2 Safety Please follow the safety precautions and warnings found in this manual when installing setting up operating maintaining troubleshooting or replacing any Accu Sort products parts or related equipment Following these precautions will prevent personal injury or damage to the unit Failure to follow these precautions may also void your warranty Symbols Throughout this manual special safety alerts are indicated by the following symbols WARNINGS or CAUTIONS This symbol identifies a hazard or procedure that if incorrectly performed could cause personal injury or result in equipment damage HIGH VOLTAGE CAUTION This symbol alerts the user they are about to perform an action involving either a dangerous level of voltage or to warn against an action that could result in damage to devices or electrical shock ESD CAUTION This symbol identifies a procedure that requires you take measures to prevent Electrostatic Discharge ESD e g use an ESD wrist strap Circuit boards are most at risk Please follow ESD procedures gt gt gt Alerts help you to Identify a hazard and its consequences Avoid a hazard by taking adequate safety precautions Get the most out of your bar code solution General Precautions Installation and Service by Qualified Service Technicia
104. ard To set the Focus and Detection configuration 1 Select Setup Focus and Detection from the menu tree The Focus and Detection window is displayed Enter the Minimum Package Size dimensions length width and height Enter the Maximum Package Size dimensions length width and height Enter the Minimum Package Spacing i e the minimum distance between packages being conveyed through the scanning area Confirm the Conveyor Width There is no need to enter the width here since it is automatically entered by the AV6010 Install Wizard Confirm the Focus Source used by your system Typically this should be set for RangeFinder Change if necessary to match your application If you change the Focus Source click Update first before selecting the Package Detection Trigger Source Select the Package Detection Trigger Source Click Update to save any changes Click Reset to return all parameters to the last values saved See also Setup Focus and Detection in Appendix B Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 79 RangeFinder Mounting A Use the RangeFinder Mounting window to make adjustments the orientation mounting position and front back box tracking extensions NOTE It is recommended that the AV6010 Install Wizard be used to set these parameters the first time Through a series of setup wizards you can teach the
105. ard is used to learn the Top camera s position n Setup for Top Top Front or Top Back cameras is similar Prerequisites Know the top camera angle required by the system lt will be one of the following 15 degrees positive angle 15 degrees negative angle 8 degrees positive angle used in dimensioning systems RangeFinder must already be calibrated Mirror must already be aligned Tools Required Small calibration box Camera Scan Line Target Static Focus Target Tape measure Laptop with Install Wizard connected to camera system NOTE The Small Calibration Box and targets are provided in the AV6010 Setup amp Calibration Kit part number 111456001 The targets are also available from the AV6010 user interface Go to Diagnostics gt Tools and click the Utilities and Documentation link To auto calibrate the Top Camera Follow the camera wizard s instructions to perform the static auto calibration 1 2 A Click the Top Read Wizard button Set the Top Camera Angle Orientation Selector for either Top Front or Top Back Camera angle facing upstream is negative Top Front Camera angle facing downstream is positive Top Back Use the Camera Scan Line Target to determine the distance from the camera to the focus source RangeFinder Enter this measurement as the X Scan Offset Use the small calibration box and Camera Scan Line Target to determine the X Distance The system uses the previously entered
106. ation adjustments as necessary The information in this chapter is for reference purposes only IMPORTANT After an Accu Sort trained and authorized technician For further information on training contact us at 1 800 BAR CODE Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 65 First Time Setup Checklist Basic Setup 1 Confirm that all equipment is mechanically and electrically installed properly See Chapters 3 and 4 2 Unlock camera head and align the mirror In multi camera tunnels confirm the power switch is ON 3 Level RangeFinder and block codewords if the application is using a narrow belt under 40 inches 4 Follow the first time startup procedure 5 Establish a connection and login to the system 6 System Configuration Assign system name and positions of each camera in the system 7 Tach Configuration Confirm that the tachometer settings are correct 8 Focus and Package Info Specify how the system is configured 9 Mounting RangeFinder and Camera s For first time setup use the AV6010 Install Wizard to auto calibrate the system Use these windows to make adjustments as necessary 10 Serial Port Setup 11 Networking Setup Image network VisionCapture IDS optional Host network 12 Symbologies and Messages
107. ations i e for dimensioning non touching packages Any AV6010 top read camera used in legal for trade applications must be sealed to prevent unauthorized access to metrologically significant parameters and physical movement of the unit See Figure G 1 The AV6010 RangeFinder and AV6010 with in camera dimensioning are Category 3 devices with an audit trail and the ability to detect a non zero condition i e movement of the conveyor with respect to the AV6010 As Such it does not require any type of sealing Information about the audit trail is provided earlier in Appendix G pg G 6 The approval specifications for AV6010 with in camera dimensioning are shown on labels attached to the underside of the top read camera s DCM and also on the mounting structure The NCWM NTEP and Measurement Canada specifications are shown in Figure G 12 The OIML MID WELMEC specifications are shown in Figure G 13 The most current AV6010 certified dimensioning system certificates can be viewed at http www ncwm net ntep certificate 08 067P pdf NTEP http www ic gc ca pics Im mass am 5696t pdf Measurement Canada http www oiml org certificates CERTIFICATES html OIML A7 AV6010_Dimensioning_R13 doc Accu Sort Systems Inc 226 Dimensioning AccuVision AV6010 Long Range Camera System Manual Top Read Camera Label applied to underside of is sealed here the Top Read Camera s DCM See Figure
108. browser based application that gives facility managers and maintenance personnel the ability to monitor multiple Accu Sort products within their facility or across multiple facilities from anywhere an internet connection is available FAST Monitor provides real time and historical performance data in an easy to use interface as well as automatic status and error condition reporting of all Accu Sort products and systems to which it is connected The AV6010 Camera System is fully compatible with the FAST Monitor Server and application Prerequisites FAST Monitor Server and software version 1 2 12 3 or later Internet connection RJ45 Ethernet cable To connect an AV6010 camera or tunnel to a FAST Monitor Server 1 Run an RJ45 Ethernet cable connection via a network switch from the HOST RJ45 port of the AV6010 Camera to the FAST Monitor Server Ethernet port camera in the same SYNC network It does not need to be made to the NOTE In multiple camera systems this connection can be made to any controller camera AV6010 Camera FAST Monitor Server any in scan point Network Cable R H5 Connect to HOST port 2 Login to the AV6010 User Interface as a Setup user Select Setup gt Communications camera gt Host Network gt Network from the menu tree The camera you choose should be the camera that is connected to the FAST Monitor server The Network window opens A4 AV6010 and FAST Monitor R10 doc A
109. cally wired to the PDB 1 Assure the PDB AC power cord is properly wired to the power source 2 Make sure all AV6010 system components are connected to the PDB 3 Connect the PDB AC power cord to the PDB 4 After connecting power to the PDB the AV6010 cameras perform an initialization sequence as described on page 69 05 AV6010 Setup R10 doc Accu Sort Systems Inc 74 Setup AccuVision AV6010 Long Range Camera System Manual First time Setup The AV6010 browser based user interface is the tool you will use to setup change parameters monitor operations and diagnose problems To establish a connection and login A A A 1 Connect an Ethernet cable to your computer s Ethernet port and to the AV6010 camera SYNC network either IN or OUT NOTE You may need to disconnect a cable SYNC from one of these ports if an open one is not available If you do so remember to reconnect E 2 gt OUT the SYNC camera network cable when you are finished with system setup ejr WARNING Only connect to the SYNC network during static calibration Having a non camera system connection to the SYNC network during normal operations may cause tracking problems 2 Apply power to the AV6010 camera system Wait approximately 4 6 minutes until the startup process is complete 3 Using Internet Explorer type the following address in the address box http Xx XX XX Xx where xx xx xx xx is the IP address of the AV6010 NO
110. ccu Sort Systems Inc 200 AV6010 and FAST Monitor AccuVision AV6010 Long Range Camera System Manual NOTE Jot down the camera s IP address as shown in the Static Network Settings section of the Network window This IP is required when setting up the connection to the AV6010 camera in the FAST Monitor User Interface 4 Add the FAST Monitor server to the next available Host Port in the Host Network Connection section of the Network window 5 Select Fast Monitor from the Host Port n drop down list 6 Type the IP address of the FAST Monitor server in the IP input field NOTE The default IP for the FAST Monitor server is 192 168 250 1 If this IP does not work contact Accu Sort support at 1 800 BAR CODE 7T Type 9899 in the Port input field 8 Click Update For additional information on setting up the FAST Monitor Server to connect to an AV6010 Tunnel see the FAST Monitor User Guide Accu Sort Systems Inc A4 AV6010 and FAST Monitor R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix E 201 E Image Quality Analysis IQA IQA Overview The Image Quality Analysis IQA tool is an optional component of a camera s software package a shared library or DLL It resides in each camera and is executed on demand when a camera detects the presence of a special Accu Sort IQA trigger bar code The IQA trigger bar code is applied to or is part of an Accu Sort IQA test target An IQA test target is
111. ccu Sort Systems Inc A6 AV6010 Error Codes R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix F 2023 Info Unable to assign gateway to HOST network 2024 Info Unlinking message queue failed 2025 Info Closing shared memory failed 2026 Info Closing semaphore failed 2027 Info Unmapping shared memory failed 2028 Info Unlinking semaphore failed 2029 Info Invalid argument to mq Read Write 2030 Info Invalid argument to mq Read Write 2031 Info Read on FPGA device failed 2032 Info Write to FPGA device failed 2033 Info Could not TFTP file 2034 Info Error In validating config file 2035 Info Socket address cannot be reused 2036 Info Listen on socket failed 2037 Info Accept connection on socket failed 2038 Info Socket connection failure 2039 Info SYNC network not connected to loop 2040 Info Unable to connect to FastMonitor A6 AV6010 Error Codes R10 doc Accu Sort Systems Inc 207 208 Error Codes AccuVision AV6010 Long Range Camera System Manual AV6010 Camera System Error Description Status LED Severity Code System Errors 3001 Warning No response TFTP ack from COMe 1 Blink Red Warning 3002 Warning No response TFTP ack from COMe 2 Blink Red Warning 3003 Warning No response TFTP ack from COMe 3 Blink Red Warning 3004 Warning No response Release IP ack from Decoder COMe 1 Blink Red Warning 3005 Warning No re
112. ccuVision Camera Systems 1 800 BAR CODE www accusort com Copyright 2002 2009 ACCU SORT SYSTEMS INC All rights reserved This program is protected by US and international copyright laws MultiViewer is available on the Image Depot Server and can be accessed using the monitor keyboard option It can also be run on any Windows based PC connected to your network Use MultiViewer to perform the following view and analyze images sort images backup archive images MultiViewer supports compressed JPG and Portable Network Graphic PNG as well as uncompressed Bitmap BMP image formats Unlike regular BMP or PNG files image files saved in IDS contain additional information related to the captured images including an image ID number and start stop scan line time stamp The extra data is embedded in the BMP or PNG files without destroying the file format When using regular Windows based image viewers to look at image files saved by VisionCapture e g Image Edit Internet Explorer the extra information is ignored The MultiViewer application is designed to display the useful embedded information in the image window IMPORTANT Step by step procedures are provided in the AccuVision VisionCapture Image Capture System Manual Accu Sort Systems Inc A3 AV6010 and VisionCapture R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix D 199 D AV6010 and FAST Monitor FAST Monitor is a
113. ches 152 mm upstream from the RangeFinder or light curtain See the installation drawings provided with the system Photoeye must be set as the package detection trigger on the Focus and Detection page of the AV6010 User Interface Tape measure Laptop with Install Wizard connected to camera system To setup the photoeye Click the Photoeye Wizard button Measure the distance from the photoeye to the scan line of the focus source either RangeFinder or light curtain Enter this measurement in the D Photoeye to Focus Source Distance field Focus Source Photoeye Conveyor Left Side it l nm E Y Mum k Package 1 j Flow i 4 S T i up jl Ru SE Re ERO ore OR COR ENE Conveyor Right Side Enter the Photoeye Debounce Distance This distance should always be a positive value and less than the distance to scan line D It is recommended that the difference between these two distances be at least 5 0 inches Set the Photoeye Active Level either Low or High depending on the photoeye used The default is preset to Active Low for the Accu Sort photoeye Click Next Click Finish to save the photoeye position information to the camera system Wait until the System Parameters Update is completed Continue with the Camera wizard s NOTE It is recommended that these numbers not be changed Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Cam
114. ck mounting hardware periodically for tightness and stability Do not use sheet rock plaster board wood or other unstable mounting surfaces Donotuse mounting surfaces that are subject to high vibrations Do not create any obstructions of airflow around the equipment Keep the area around the equipment clean to provide for cooling Refer to specific product manuals for minimum clearances Avoid dropping the unit s during unpacking and installation Do not touch the window glass of the RangeFinder camera or mirror Compliance Requirements A A A FCC NOTICE The AV6010 Camera has been tested and found to comply with the limits for a Class A digital device pursuant to Title 47 Part 15 of the FCC Rules These limits are designed to provide a reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manuals may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their expense WARNING These are Class A products In a domestic environment these products can cause radio interference in which case the user may be required to take adequate measures Ref CISPR 22 EN 55 022
115. ckage Size Options for Minimum Package Size Length Width and Height NOTE The minimums cannot be set less than 12 times the accuracy or 4 inches whichever is greater 5 Setthe Certified Package Size Options for Maximum Package Size Length Width and Height NOTE The maximum length allowed is 72 inches 1828 8 mm The maximum width or height allowed is 36 inches 914 4 mm 6 Advanced Options Length Determined by 7 Click Update 05 AV6010 Setup R10 doc Accu Sort Systems Inc 92 Setup AccuVision AV6010 Long Range Camera System Manual Calibrating the Dimensioning System 1 Start the conveyor belt Allow it to run for a few minutes until the RangeFinder has had time to SYNC with the cameras Select Diagnostics gt System Status and confirm that all the cameras and RangeFinder are reporting OK If not click on the specific device to determine the problem and resolve it Run the dimensioning calibration box down the center of the belt with as little skew as possible where the 36 side is aligned with the belt The remote display should have read either Calibration Success or Calibration Failure If Calibration Success is displayed continue with Setting the Cert Mode If Calibration Failure is displayed go to Diagnostics gt Top Camera gt Logging and look for the reason why the failure occurred For example If a line in the log indicates that the DPI factor failed then manually ad
116. contact your Accu Sort sales representative or application engineer A8 AV6010 Raw Image Export R10 doc Accu Sort Systems Inc 231 232 Raw Image Export RIE AccuVision AV6010 Long Range Camera System Manual Notes Accu Sort Systems Inc A8 AV6010 Raw Image Export R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix 233 I Installation Drawings IMPORTANT Due to the complex and application specific nature of camera system dimensioning installations it is recommended that the AV6010 be setup by a trained and authorized Accu Sort technician For further information on training contact us at 1 800 BAR CODE Any application specific drawings shipped with the equipment may supersede the drawings provided in this appendix AccuVision AV6010 Installation Drawings The drawings provided in this appendix are useful when mechanically and electrically installing the AV6010 Long Range Camera System Mechanical Installation Drawings AV6010 Mechanical Specification Drawing xxxxx Tachometer Anti Static Brush 102974 Photoeye Tach Generator Mounting amp Installation 112873 Electrical Installation Drawings Single Camera System Interconnect Diagram 112754 Multiple Camera System Interconnect Diagram 112753 4 sheets AC Power sheet 1 SYNC Network sheet 2 IMAGE Network sheet 3 FAST Monitor sheet 4 Power Distribution Box Wiring for Six Camera
117. cu Sort Systems Inc 46 Mechanical Installation AccuVision AV6010 Long Range Camera System Manual Mounting the Light Curtain For installations that use the light curtain option see the application specific drawing for mounting details See also the documentation provided with the light curtain See wiring information in Chapter 4 Mounting the Photoeye Tach Generator Box For installations that use the Photoeye Tach Generator Box option e g tilt tray applications see the application specific drawing for mounting details See also the documentation provided with the Photoeye Tach Generator Box See wiring information in Chapter 4 Mounting the Uninterruptable Power Supply UPS For installations that use the UPS option e g for applications that experience frequent brown outs see the application specific drawing for mounting details The mounting structure includes a bracket that supports the UPS See also the documentation provided with the UPS See wiring information in Chapter 4 Accu Sort Systems Inc 03 AV6010 Mechanical Installation R10 doc AccuVision AV6010 Long Range Camera Manual Chapter 4 47 4 Electrical Installation A amp WARNING Electrical installation by qualified service technicians only A trained technician must perform any procedures involving potential exposure to high voltage electricity Do not attempt to perform any electrical installation procedures unless you are a trained
118. d to scan objects moving on a transport decode bar code information and then present and transmit that information to another system typically a sortation controller or inventory control system The AV6010 Camera System includes all the hardware and software components needed to perform its function without requiring information or signals from external systems Mirror EN RangeFinder Module AV6010 Camera Module RangeFinder Field Codewords amp Scan Line Illumination Field LED Light amp Camera Scan Line Tachometer SET 33 Figure 1 10 AV6010 Camera System Functional Diagram An AV6010 Top Read Camera and RangeFinder shown in Figure 1 10 are needed for in camera dimensioning Objects are conveyed through the RangeFinder field The RangeFinder detects the presence of an object and determines the range and extents of the object and transmits that information to the Camera Module The AV6010 uses the signal from the tachometer to track the motion of the object through the field of view of the Main Imaging Sensor commanding the Focus Servo as necessary to focus the Main Imaging Sensor The AV6010 processes the resulting video data stream to locate and decode any bar code symbols present and then transmits that information to an external system when the object reaches a predetermined point transmit point along the conveyor system When in camera dimensioning is included in this system the dimensioning data is al
119. dd modify or delete any of the symbologies that the camera system must decode A unique name may also be assigned to each symbology on the Active Symbologies list Prerequisites You will need to know the symbologies to be scanned and decoded by your system including All symbology types to be found by the system Any symbology specific requirements Minimum maximum code lengths Filtering required Minimum maximum quantity of each code to be found NOTE The calibration boxes supplied with the system include Code 39 bar codes For first time setup you can add Code 39 to the list to confirm the camera reads the codes on the calibration boxes Adding a symbology 1 Assign a unique name for the symbology if required If no entry is made this defaults to the code type Select a symbology from the Code Type drop down list Assign a minimum code length Enter a maximum code length Enter a Match Filter if necessary Enter a minimum quantity Enter a maximum quantity Click Add The new code will appear in the Enabled Symbologies list 9 Click Update o NO a F WN 05 AV6010_Setup_R10 doc Accu Sort Systems Inc 82 Setup AccuVision AV6010 Long Range Camera System Manual Deleting a symbology 1 2 Click on the option button to the left of the symbology to be deleted Click Remove The selected symbology disappears from the Enabled Symbologies list Click Update M
120. e Click Close when Download Complete appears Locate and open the InstallWizard zip file Double click the AV6010Setup_1 1 3 msi file This filename may be different depending on the version on your system Follow the instructions of the AV6010 Calibration Software Setup Wizard to complete the installation If a version of the Install Wizard has already been installed you ll be given the choice to Repair or Remove Once completed successfully the AV6010 Install Wizard icon appears on your computer desktop For more information see AV6010 Install Wizard in Chapter 5 Setup To download and print the Camera Scan Line Target Note This is used with the Camera Install Wizards 1 2 3 4 5 Login to the AV6010 user interface Select Diagnostics gt Tools in the menu tree Click CameraScanLineTarget pdf The PDF opens in a new window To save a copy to your computer use File gt Save As When printing the camera scan line target make sure you set the scaling page scaling to None For more information see AV6010 Install Wizard in Chapter 5 Setup To download and print the Static Focus Target Note This is used with the Camera Install Wizards 1 2 3 4 5 Login to the AV6010 user interface Select Diagnostics gt Tools in the menu tree Click StaticFocusTarget pdf The PDF opens in a new window To save a copy to your computer use File Save As When printing the static focus target ma
121. e Diagnostics Tools i e Camera Image Viewer Codeword Viewer and Ranger OScope lt Need to add the Dimensioning barcodes PDF for ASIDIM and ASICAL gt Set Passwords Setup Password Assign a new password for users that will have access to the setup features of the system Monitor Password Assign a new password for users that will have access to the monitoring capabilities of the system Set Passwords Click to set the new Setup and Monitor passwords Update Software Load Image Load Patch Accu Sort Systems Inc A2 AV6010_User Interface_R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 187 Camera Image Viewer A 6010 Image Yiewer with Built In isionCapture 81 xj File View Tools IDS Help Current File nir j10 0 40 21 F 100401 Sa s 18 Enabl Capture Disable VisionCapture M 28 n9612019018146650001069 ursor Not On Image size 540 0 224 0 ZooM ERE Camera Image Viewer Screen The Camera Image Viewer is an installation and diagnostics tool It is used by trained and authorized Accu Sort technicians for the initial setup and calibration of camera systems It is also used for side by side package detection setup and calibration A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 188 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Camera Image Viewer and SBS Package Detec
122. e Enabled drop down list Click Update Go to Setup Options Side by Side Ignore Codes in the menu tree Define any match codes that the system should ignore even if a side by side SBS condition is identified Click Update Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 105 Setup Camera Image Viewer 1 Launch the Camera Image Viewer To perform SBS setup version 6 0 is required In the View drop down menu select both Show Extra Information and View SBS Information Set the Cam IP to match the IMAGE port IP address of the top read AV6010 camera Set the IDS IP to match the IP address of your laptop In the IDS drop down menu confirm that Enabled is checked and that Delete Image After Viewing is NOT checked This allows images to be saved to the laptop Click the Enable VisionCapture button at the top right hand of the viewer Go to the Tools drop down menu and enable Side by Side Detection Confirm Down Sample is set to 16 On the viewer s Side by Side Setup tab click the Read Parameters from Camera button This gets the current parameters from the camera 10 Select the transport type See Setup for Transport Type 11 Confirm that the following are enabled checked Post Process Displayed Images Crop Images to Image Valid 12 Continue SBS setup with Capture Images 05 AV6010_Setup_R10 doc Accu So
123. e edente kav de kaw k n 118 Dimensioning Operations 5 s53 sa s k l dike yl l l kevneke emm eene 119 Side by Side Package Detection Operations L iii Er 121 Maintenance Maintenance Tools and Materials Required eee 123 Recommended Maintenance Frequency iiiii eee 123 Maintenance Tasks mcr nde te ree eL or xe etnia 124 Exterior Gleanirig iere ero dee Shc deed ea do Qe Esso Do ee eme Siret odds 124 Cleaning the Camera Wi ndOW iu kk eene 125 Cleaning the Folding Mirror emen 126 Cleaning the RangeFinder Window seem 127 Tighten Mounting Hardware ii kk enemies 128 Checking Corinections 1 cis x nl dark da ada e dikk eee l k erda d de d ka 1 Eek a d ked 128 Troubleshooting AV6010 Camera Status lnd CatOrS iii Ek kk kk kk kk KRA KA 130 AV6010 RangeFinder Status Indicators sse 131 IDE onec 132 Diagnostics TOIS sisia e epic ee o ei ie ve d na ex kedeke a 133 View Load Parameter Files ssee ee 133 Downloads pe HERR IHRE 134 Set PaSsSWOrdS EC 136 Update Software Load Image Load Patch u UE 136 AV6010 Image Viewer recentior Teo de V kadan de ble ddnde nena 137 RangeFinder Codeword Viewer sssssssseeee eene 138 RangeFinder O SCOpe itr la d l nek aka rie ee da h nek a ik ra
124. ead camera may be installed on the inside of the mounting structure rather than the outside Check your application structure drawings before mounting the side read camera or mirror 1 Place the mirror assembly onto the mirror sled in the position marked Some mirror sleds are the same length as the mirror assembly in which case there will be no marks 2 Attach with front loading hardware Assure the mirror will not slide in the sled s channel when moved into position on the structure Do not over tighten which allows for adjustment during setup if necessary Assure mirror is positioned facing in the correct direction Insert the tabs of the sled s upper bracket into the structure channel and then slowly rest the lower bracket into position 5 Attach with front loading hardware beginning with the sled s upper bracket Do not over tighten IMPORTANT Do not remove the protective film from the mirror s surface until system setup and calibration See Chapter 5 03 AV6010 Mechanical Installation R10 doc Accu Sort Systems Inc 42 Mechanical Installation AccuVision AV6010 Long Range Camera System Manual To install a mirror for a Bottom read camera 1 5 Place the mirror assembly onto the mirror sled in the position marked Some mirror sleds are the same length as the mirror assembly in which case there will be no marks Attach with front loading hardware Assure the mirror will not slide i
125. ed parameter update Info 4014 Info COMe started decoding software Info 4015 Info COMe restarted decoding software Info 4016 Error COMe Rangefinder Ver CRC Failure Solid Red Error 4017 Error COMe status monitor AATM failure Solid Red Error 4018 Error COMe Dimensioner AATM failure Solid Red Error 4019 Error COMe AATM Ver CRC mismatch Solid Red Error 4020 Error COMe Parameter CRC failure Solid Red Error 4021 Error COMe unable to retrieve parameters Solid Red Error 4022 Error COMe dimensioning token mismatch Solid Red Warning 4023 Error COMe unable to allocate buffer for image Solid Red Error 4024 Error COMe failed during app initialization Solid Red Error 4025 Info Dimensioning NOT Ready Info 4026 Info Dimensioning Ready Info 4027 Info Rangefinder Not Ready for Dimensioning Info 4028 Warning Dim Verification Failure Blink Red Warning Accu Sort Systems Inc A6 AV6010 Error Codes R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix F 4029 Error ImgBuffHandler Ver CRC Failure Solid Red Error 4030 Error Dimension Lib Ver CRC Failure Solid Red Error 4031 Info CERT Mode Off Info 4032 Info RFU 1 Info 4033 Info RFU 2 Info 4034 Info RFU 3 Info 4035 Info RFU 4 Info 4036 Info RFU 5 Info 4037 Info COMe started Raw Image Export Info 4038 Info COMe restarted Raw Image Export Info COMe
126. ent or connecting cords Routinely check all power cords plugs wiring and cable connections for any signs of exposed wire or deteriorating insulation If you notice any damage make arrangements with service personnel to repair or replace the damaged item immediately Electrical Grounding Requirements Before applying power to any device ALL components MUST be electrically grounded Follow these precautions Ensure all AC power outlets have a properly grounded receptacle ALL components MUST be properly cabled and grounded with three conductor AC power cords Use the correct power cord for your country Reference specific grounding instructions for each component Do not use a two prong adapter Do not cut remove the round grounding prong from any plug Do not use an extension cord to defeat any ground 02 AV6010 Safety R10 doc Accu Sort Systems Inc 24 Safety AccuVision AV6010 Long Range Camera System Manual Electrostatic Discharge amp ESD CAUTION Measures must be taken to prevent Electrostatic Discharge ESD at all times when handling any product equipment unit or part e g use a grounded ESD wrist strap It should be noted that circuit boards are at greatest risk to damage from ESD Please follow standard ESD precautions Electrostatic discharge ESD the transfer of static electricity from one object to another is an often unnoticeable hazard to electronic components Boards
127. entation D Straight 20f5 2SS F Small Lengths Straight 2of5 3SS Small Lengths UPC EAN JAN M Small Quiet Zone Supplemental Codes Min 1D Height Rs Max 1D Height 200 Low Aspect Ratio O Low Contrast Improvements Misc Improvements r Report Identical Symbols Oo Use to set special parameters for the different bar code symbologies Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B Advanced Decoder Options Descriptions Selection Definition Aztec Decoder Limits Codabar Checksum Code 11 Checksum Code 128 Small Quiet Zone Code 39 Checksum Full ASCII Small Quiet Zone Code 93 Small Quiet Zone Data Matrix Minimum Module Count Maximum Module Count Minimum Module Size Maximum Module Size Orientation Rectangular I2 of 5 Checksum Small Lengths MSI Plessey Pharmacode Minimum Module Count Maximum Module Count Minimum Bar Size Maximum Bar Size Orientation Reverse Postal Minimum Bar Count Maximum Bar Count Orientation Straight 2 of 5 28S Small Lengths Straight 2 of 5 3SS Small Lengths UPC EAN JAN Small Quiet Zone Supplemental Codes Use to enable extensions Min 1D Height Sets the minimum height for 1D bar codes Max 1D Height Sets the maximum height for 1D bar codes Low Aspect Ratio Low Contrast Improvem
128. enting typical product flow Be sure this includes collecting images of SBS conditions If enough of these occur during normal operation that should be sufficient If not it may be necessary to create some artificial conditions and save the images Run at least 200 singulated boxes through the system As images are captured they appear as a list of filenames below the three tab sections on the left hand side of the Viewer If there are known SBS conditions that occur assure they ll occur during the test run or create some sample SBS test conditions Run the sample SBS test conditions through the system if any Once enough packages have run through the system click Disable VisionCapture to disable the image capture mode Continue with Evaluate Images Evaluate Images Go to the Image Viewer s SBS Detection tab Confirm the first image filename listed in the viewer is selected Click Label Images AUTO Mode button In the Label Image pop up dialog box select either Single Object or Multiple Objects based on what is shown in the captured image After reviewing an image it is labeled as either MARKED SINGLE PKG MARKED MULTI PKG Repeat the Label Image process for all captured images Use the Previous Image button to go back one image and change the label if needed NOTE Use Label Current Image button to correct any mis labeled images one at a time 6 T Click the Process Image and Calc Results button
129. ents Misc Improvements Report Identical Symbols A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 173 174 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Options Dimensioning Dimensioning Options Dimensioning CertMode DPI Scale Factor M Enabled CERT On English x d Variation Threshold Accuracy Package Height Options 0 2 a in Package Length Width Options Confidence Threshold Accuracy o 2 in Certified Package Size Options Minimum Package Size units based on CERT mode Maximum Package Size units based an CERT mode Ranger Left Extend Offset inches Ranger Right Extend Offset inches Length in mm Width in mm Height in mm Length in mm Width in mm Height in mm 0 0 0 05 Advanced Options Length Determined By Direction of Travel Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 175 Options gt Dimensioning Descriptions Selection Definition Dimensioning Options Dimensioning Enabled checkbox Dimensioning is enabled when box is checked Certification Mode CERT Off The certification mode of the system is turned off Changes drop down list can only be made on this screen
130. er a Resolution in the field in tach pulses per inch Typically set for either 16 or 20 Resolution must be set to 20 if using dimensioning b Enter a Scale Factor No change required Leave set as 1 Change may be required in dimensioning applications Click Update to save any changes Click Reset to return all parameters to the last values saved To set the system to use an Internal tachometer 1 Select Setup Tachometer from the menu tree The Tachometer window is displayed Confirm the tachometer Source is set correctly for Internal tach Change it using the drop down list if necessary Set an internal tach Belt Speed in feet per minute Click Update to save any changes Click Reset to return all parameters to the last values saved See also Setup Tachometer in Appendix B 05 AV6010 Setup R10 doc Accu Sort Systems Inc 78 Setup AccuVision AV6010 Long Range Camera System Manual Focus and Detection Use this window to set the key focusing and package detection requirements for your application Prerequisites You must know your application requirements for minimum maximum package sizes length width and height package spacing conveyor width automatically set by the AV6010 Install Wizard focus source and package detection trigger source NOTE It is recommended that the Focus and Detection parameters be set before running the AV6010 Install Wizard also called the AutoCal Wiz
131. er installation are codewords for narrow belts 03 AV6010 Mechanical Installation R10 doc Accu Sort Systems Inc 44 Mechanical Installation AccuVision AV6010 Long Range Camera System Manual Mounting the Tachometer The tachometer tach option outputs a set number of pulses for each wheel rotation This tells the AV6010 the precise conveyor speed allowing it to determine the exact package position Tracking allows for multiple boxes to be in the scanning area at the same time Bar codes on each box are decoded and assigned to the correct box Follow the guidelines below Mount the anti static brush to the tachometer as shown in the drawing provided with the tach The anti static brush provided with the tach must be installed to assure proper operation Mount the tach on the conveyor section where scanning is performed Mount the tach on the underside of the conveyor away from areas where the conveyor bows downward A good place to mount the tach is on one end of the conveyor underneath the drive shaft Make sure the tach assembly angles in the same direction that the underside of the conveyor travels The tach must make good contact with the conveyor Use the general mounting kit provided with your system to make tachometer mounting and setup easier RE CONVEYOR DIRECTION Por a LOAD TACH ASSEMBLY SPRING TO 25 OF TOTAL MOVEMENT r 10 87 13 00 330 2 6 00 152 4 4 50 114 3
132. era System Manual Advanced gt Decoder Options A CAUTION Modifying the advanced parameters may adversely affect the operation of your camera system Changes to these parameters should not be made unless recommended by an authorized Accu Sort customer support technician Use this screen to define any advanced decoder options for the bar code symbologies the AV6010 is expected to read Prerequisites You will need to know the following Symbologies to be decoded Advanced decoder options required for the symbologies To set the advanced decoder options 1 Select Setup Advanced Decoder Options from the menu tree The Decoder Options window is displayed 2 Setthe desired bar code options as needed for the symbologies defined in Setup Symbologies 3 In order to utilize these options you must have an advanced knowledge of the bar code symbologies to be read by the camera s Contact an Accu Sort technical support for further assistance See also Setup Advanced Decoder Options in Appendix B Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 89 Dimensioning Setup and Calibration A Some applications use the optional AV6010 dimensioning module for dimension weighing scaling and or revenue recovery applications Prerequisites You will need the following Top read camera must include a DCM with the dimensioning module All
133. era System Manual Options gt Side by Side gt Settings Side by side Licensing Side by side Camera Product Key Side by side Enable Top z 213BD206 B5B7996E B27AAC7B 6449F6BE 9300 Enabled x pori 10C0 3FD8E26E 0AASCF45 993696E9 Valid Registration Key in use Side by side enabled Registration Key Side by side Options Multiple bar codes indicate side by side O Use ignore codes to suppress side by side Vv Side by side Settings Detection Sensitivity s Minimum Confidence Level 70 Transport Type black Minimum Pixel Left cs pixel Right a9 8 pixel IMPORTANT The Side by Side Settings are done during setup with the Camera Image Viewer Registration of a SBS enabled camera system must be performed by a trained and authorized Accu Sort technician before the system can perform SBS detection during normal operations See Chapter 5 for details on side by side product detection setup and calibration Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 177 Options gt Side by Side gt Ignore Codes C Code 128 Ro o fasi SXS IGNORE Code Code 39 3o ASI_SXS_IGNORE Australia Post ro Maximum Length o Match String ESI A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 178 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual D
134. era System Manual Chapter 5 99 Light Curtain Wizard FE This wizard is used to setup a light curtain as the trigger source Prerequisites Light curtain must be installed at the correct location reference the installation drawings provided with the system Light curtain must be set as both the focus and the package detection trigger on the Focus and Detection page of the AV6010 User Interface Tape measure Laptop with Install Wizard connected to camera system To setup the light curtain 1 Click the Light Curtain Wizard button 2 Measure the offset between the light curtain s zero height reference point and the conveyor s surface Enter this measurement in the Light Curtain Height Offset field The height offset is a positive value when the light curtain s zero height reference point is located above the conveyor surface Light Curtain Offset with respect to Conveyor Surface Package ji Zero Height Flow o a Reference Point Click Next 4 Click Finish to save the light curtain position information to the camera system Wait until the System Parameters Update is completed 5 Continue with the Camera wizard s A NOTE It is recommended that these numbers not be changed 05 AV6010 Setup R10 doc Accu Sort Systems Inc 100 Setup AccuVision AV6010 Long Range Camera System Manual Top Camera Wizard The icon will appear different based on the camera orientation Iw This wiz
135. ff Info 4632 Info RFU 1 Info 4633 Info RFU 2 Info 4634 Info RFU 3 Info 4635 Info RFU 4 Info 4636 Info RFU 5 Info 4637 Info COMe started Raw Image Export Info 4638 Info COMe restarted Raw Image Export Info A6 AV6010 Error Codes R10 doc Accu Sort Systems Inc 213 214 Error Codes AccuVision AV6010 Long Range Camera System Manual Focus and Illumination Errors 5000 Error Focus Servo coil is locked Solid Red Error 5001 Error Focus Servo PWM over limit Solid Red Error 5002 Error Focus Servo PWM time out Solid Red Error 5003 Error CRC Error on Focus Servo parameters Solid Red Error 5004 Error Focus Servo detected Bad Stops Solid Red Error 5005 Info Unable to transmit Focus Servo Info 5006 Error Focus Servo not responding Solid Red Error 5007 Info Invalid packet received from Focus Servo Info 5008 Info Invalid command received from Focus Servo Info 5009 Warning LED Board 0 near end of life Blink Red Warning 5010 Warning LED Board 1 near end of life Blink Red Warning 5011 Warning LED Board 2 near end of life Blink Red Warning 5012 Warning LED Board 3 near end of life Blink Red Warning 5013 Warning LED Board 4 near end of life Blink Red Warning 5014 Warning LED Board 5 near end of life Blink Red Warning 5015 Error Failure of LED Board 0 Solid Red Error 5016 Error Failure of LED Board 1 Solid Red Error 5017 Error Failure of LED Board 2 Solid Red Error 5018 Error Failure of LE
136. g Range Camera System Manual Appendix F 3027 3028 3029 3030 3031 3032 3033 3034 3035 3036 3037 3038 3039 3040 3041 3042 3043 3044 3045 3046 3047 3048 3049 3050 3051 Warning Communication with Left Front Camera lost Warning Communication with Right Front Camera lost Warning Communication with Left Back Camera lost Warning Communication with Right Back Camera lost Warning Communication with Top Camera lost Warning Communication with Left Camera lost Warning Communication with Right Camera lost Warning Communication with Back Camera lost Warning Communication with Front Camera lost Warning Communication with Bottom Camera lost Warning Communication with RangeFinder lost Info Start Trigger from RangeFinder missed Info Start End Trigger from RangeFinder missed Info Start Trigger from Camera missed Warning No response Config param ack from RangeFinder Warning Failure in merging configuration files Warning Failure when TFTPing configuration file No free CAM Entry In config file Warning Current Tach greater than transmit point tach Failure when deleting all nodes in config file Right side fan disconnected or failed Left side fan disconnected or failed Warning Right side fan at reduced speed Warning Left side fan at reduced speed Error FPGA PCIe link is at less than 8x Blink Red Blink Red Blink Red Blink Red Blink Red Blink
137. gins with a product overview The system s features are described in detail System Overview User Interface Ordering Options and Accessories Product Overview The AccuVision AV6010 Long Range Camera System includes AV6010 Camera with integrated Camera Head Module Jlumination Module DCM Distributed Computing Module Power Supplies Adjustable Folding Mirror AV6010 RangeFinder with power supply Tachometer VisionCapture Image Depot Server optional Figure 1 1 AccuVision AV6010 Long Range Camera System 01 AV6010 Introduction R10 doc Accu Sort Systems Inc 9 10 Introduction AccuVision AV6010 Long Range Camera System Manual Camera Module The camera module includes the following key components LED Illumination Camera Head Distributed Computing Module DCM Figure 1 2 AccuVision AV6010 Camera Module The LED illumination floods the scanning area with light as packages are conveyed past the AV6010 camera s There are several models equipped with either a 30 inch 762 mm or 42 inch 1066 mm illumination module The AV6010 s camera head acquires and transfers image data to the DCM for decoding and processing The decoded results are then sent to a host device via Ethernet and or serial interface Accu Sort Systems Inc 01 AV6010_Introduction_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 1
138. gnostic purposes only It should not be allowed to remain running while a camera system is under normal operating conditions as it changes the line rate and turns on the illumination to capture the sensor data ERT TR Cam IP 10554021 IDSIP EE Enable Disable File View IDS Help id101 1000101 10 0 40 21 m42s11 Cursor Not On Image size 8192 0 4601 0 zoom 0 125 v 4 NOTE The AV6010 Image Viewer is not an image storage application If image storage and retrieval are needed the VisionCapture IDS Image Depot Server System is an option available from Accu Sort 08 AV6010 Troubleshooting R10 doc Accu Sort Systems Inc 138 Troubleshooting AccuVision AV6010 Long Range Camera System Manual RangeFinder Codewords Viewer Tools About IP Address Port 225 255 0 1 10008 Tachometer 1111905 Laser Source Left Codewords 85 Temperature 25 875 C Save J p Range Data M Calibrate ZY Tach 1111305 Condition 00 Box Nbr 600 Side by Side I Lasez Left Edge 2023 Right Edge 10171 Height Z 18000 Box Present I Paltem Generator Display Enable c C Ri JERE N ITEM URS yi CodeWord Index Pixel Position Display Z vs Y Height inch Details not available at time of publication Accu Sort Systems Inc 08 AV6010_Troubleshooting_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 8 139 RangerFinder O Scope
139. h things as the box index number height and left right position on the conveyor Camera Status Use the Camera Status screen to view diagnostics information related specifically to a single camera s operations including the box index number and the bar codes that were read by the camera In multiple camera systems there is a camera status screen for every camera connected to the SYNC network Accu Sort Systems Inc 08 AV6010 Troubleshooting R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 8 133 Diagnostics Tools View Load Parameter File A o NOTE After completing system setup it is recommended that a copy of the XML parameters file be saved for future reference This is especially useful for single camera installations To view and save the parameter file of the camera 1 Login to the AV6010 user interface as a Setup user Select Diagnostics gt Tools in the menu tree In the View Load Parameter Files section of the screen click View Parameters Files The camera system s XML file is displayed in a new window In a multi camera system this XML file contains all of the parameters for the RangeFinder and ALL cameras in the system They can be easily viewed by scrolling up and down as needed To save the XML file to your computer use File Save As The original file is automatically named leapfrog configuration xml The file can be renamed if needed For example In applicatio
140. hat is lit other than the center LED indicates the RangeFinder is NOT level Leveling procedure is provided in Chapter 5 08 AV6010 Troubleshooting R10 doc Accu Sort Systems Inc 132 Troubleshooting AccuVision AV6010 Long Range Camera System Manual Diagnostics A skilled technician can also use the AV6010 user interface application to perform specific diagnostics functions Use the Diagnostics available from the user interface to check the following System Status Images RangeFinder Status Camera Status Tools A list of the error codes mentioned on the status screen is provided in Appendix F System Status Use the System Status screen to view diagnostics information on the entire AV6010 camera system Every device connected to the SYNC network appears on this monitor screen Under the Device column there are clickable links that open a status page specific to the device Images Use the Images screen to view the images from each camera in the system For example if your AV6010 application uses three cameras to read the top and sides of products three image thumbnails will be displayed on this screen NOTE To view individual camera images go to the Diagnostics gt Camera Position Image screen for the AV6010 you wish to monitor RangeFinder Status Use the RangeFinder Status screen to view diagnostics information related specifically to RangeFinder operations This information will identify suc
141. he cable close to the AV6010 Wiring Routing Route wiring to the AV6010 s connector panel through the wiring channels on the Accu Sort mounting structure O ue COLUMN CROSS MEMBER RAIL Wiring Channels on Mounting Structure Power Requirements IMPORTANT When planning your installation wiring remember all power connections must be quick disconnect See the Power Consumption Estimates table in Appendix A to determine the needs for your installation The table provides details for single camera and multiple camera applications Power Supply Connections A A CAUTION While performing the following wiring connection procedures be sure to follow all safety procedures regarding high voltage as outlined in Chapter 2 Safety No power should be applied to any device until all wiring is completed and checked for accuracy REMEMBER The socket outlet must be installed near the AV6010 s power supply The outlet must be a readily accessible disconnect device The IEC connector of the AV6010 s power supply provides the necessary quick disconnect Accu Sort Systems Inc 04 AV6010 Electrical Installation R12 doc AccuVision AV6010 Long Range Camera Manual Chapter 4 55 Power Distribution Box for Multi Camera Systems Applications using two or more cameras will use the Power Distribution Box PDB 111063 to handle power for the RangeFinder up to six cameras and the optional VisionCapture Image
142. he system error codes are listed in Appendix F 06 AV6010_Operations_R10 doc Accu Sort Systems Inc 120 Operations AccuVision AV6010 Long Range Camera System Manual To view the Audit Trail Log 1 Login as a Monitor user 2 Goto Diagnostics gt Top gt Logging 3 Select Audit Trail Log and AATM Options Remember Times are GMT Click Get Updated Log File Log file is displayed in the scrollable section of the screen e gt To view the Alibi Storage Log 6 Login as a Monitor user r Go to Diagnostics gt Top gt Logging 8 Select Alibi Storage Log and AATM Options Remember Times are GMT 9 Click Get Updated Log File 10 Log file is displayed in the scrollable section of the screen Accu Sort Systems Inc 06 AV6010 Operations R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 6 121 Side by Side Package Detection Operations Once the system is properly configured for SBS package detection it can be monitored from the Diagnostics gt System Monitor Seasonal changes in product flow may require calibration of additional SBS conditions See the procedures in Chapter 5 for details on capturing images and evaluating optimizing new SBS conditions using the Camera Image Viewer See also Setup gt Options gt Side by Side and Camera Image Viewer in Appendix B 06 AV6010 Operations R10 doc Accu Sort Systems Inc 122 Operations AccuVision AV6010 Long R
143. here the photoeye is connected to a bottom read camera that is upstream from the Rangefinder Photoeye Settings The photoeye settings are only displayed when a photoeye is involved with package detection They are not displayed when the RangeFinder is the only trigger source Debounce set in inches Active Low checkbox Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 159 Mounting gt RangeFinder RangeFinder Orientation Mounting Angles Roll degrees Yaw 0 or 180 degrees Mounting Position Dist from Photoeye X inch Left Right Offset Y inch Mounting Height Z inch RangeFinder Ignore Limits Left inch Right inch RangeFinder Settings Minimum Separation for Side by Side Detect A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 160 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Setup Mounting RangeFinder Descriptions Selection Definition Mounting Angles Roll The offset for leveling the RangeFinder with the scanning surface Yaw 0 or 180 The offset for identifying the RangeFinder mount as Standard or Non Standard The Yaw should either be 0 or 180 The RangeFinder mounting should be changed to position it to the scanning surface Mounting Position Dist from Photoeye X Optional This is the distance from the read now trigger source
144. iagnostics System Status Device Status Status OK Ranger OK Belt Speed D fpm Top OK Package Count 8 Read Count 8 Mult Count 0 Reset Seq Number Bar Code or Dimensions LxWxH Result Type Camera 9 42018969 Code 128 Top 9 12901W400335667264 Code 128 Top 9 18969 84003 12901W400335667264U Maxicode Top 8 120691890330227036 Code_128 Top 8 42018969 Code_128 Top 8 18969 84003 120691890330227036U Maxicode Top 7 w060402053 500000000 Code 128 Top 6 W060402053 500000000 Code 128 Top Example for single camera system Device Status Status OK Ranger OK Belt Speed 330 fpm Back OK Package 649 Left Front OK Count Front OK Read Count 303 Right Front OK Mult Count Reset Seq Number Barcode Type Camera 562 NoRead UNKNOWN 661 9394567809 Code_93 Front 660 NoRead UNKNOWN 659 9394567809 Code_93 Front 658 NoRead UNKNOWN 657 9394567809 Code_93 Front 656 NoRead UNKNOWN 655 9394567809 Code_93 Front Example for multi camera system Diagnostics gt System Status Descriptions Selection Definition Device OK NOT OK NOT PRESENT Status Clickable links open the status screen for the device Status OK or NOT OK Belt Speed Identifies the conveyors current speed Package Count The number of packages that have traveled through the system since the last reset of the diagnostics screen Read Count Number of reads Mult Count Reset button Use to reset the diagnostics
145. ided by Accu Sort The AV6010 is pre configured for your application at the factory If necessary you can change the configuration of the AV6010 s parameters to meet the needs of your application See Chapter 5 for details An initial startup checklist and operations checklist is provided in Chapter 5 Accu Sort Systems Inc 04 AV6010 Electrical Installation R12 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 63 5 Setup This chapter provides details on how set up the AV6010 Long Range Camera System for your application It outlines how to Auto calibrate the system to your application Define the symbologies your system will decode Configure the communications between the system and host After configuring your system using the browser based AV6010 User Interface and AV6010 Install Wizard use the operations checklist in Chapter 6 to verify normal operations Prerequisites Complete the camera system installation for your application requirements See Chapters 3 and 4 Know your application specifications e g symbologies communications etc Assure your computer meets the system requirements and the required privileges for changing the IP address of your computer Tools Required Flathead Screwdriver Allen Wrench 5 32 Socket Driver 1 2 AV6010 Setup amp Calibration Kit 10000456001 amada 05 AV6010 Setup R10 doc Accu Sort Systems Inc
146. in or RangeFinder Light Curtain Use to set the offset from the surface of the conveyor to the bottom of the light curtain s LED array Front Camera Use with cameras that will only be reading codes on the front of products as the pass through the scanning area Calibrates key dimensions angle used to control camera focusing N i KA EI E HN EE U ll PIE Top Use with cameras that will only be reading codes on the top of Camera products as the pass through the scanning area Calibrates key dimensions angle used to control camera focusing Back Use with cameras that will only be reading codes on the back of Camera products as the pass through the scanning area Calibrates key dimensions angle used to control camera focusing Left Use with cameras reading codes on the left side of products Camera Calibrates near far and focus distance Right Camera Use with cameras reading codes on the right side of products Calibrates near far and focus distance Bottom Use to calibrate a camera installed to read the bottoms of Camera packages Tunnel Use to confirm proper calibration of all devices in the system by running the conveyor and sending the calibration boxes through the scanning area Future functionality Verify Use after all system calibration is complete including the Tunnel wizard to verify proper operation with actual product to be scanned by the system Future functionality A2 AV
147. inder 2G 10 500 Hz continuous maximum gt 75 000 hours MTBF 50 C Installation assistance and on site training 1 year limited parts and labor available Blue Ribbon Extended Service BRES UL cUL CE FCC Class A IEC 60825 1 21CFR1040 Certified Dimensioning Approvals NCWM NTEP Measurement Canada OIML R129 see Appendix G Actual performance may vary with configuration and application A1 AV6010_Specifications_R10 doc Accu Sort Systems Inc 148 Specifications AccuVision AV6010 Long Range Camera System Manual Power Consumption Estimates 3 Camera Tunnel 4 Camera Tunnel 5 Camera Tunnel 6 Camera Tunnel Device Volt amps Each Unit Extended Extended Extended Extended geek Qty Volt amps Qty Volt amps Qty Volt amps Qty Volt amps AV6010 Camera System 3 42 107 cm 405 1215 4 1620 5 2025 6 2430 AV6010 RangeFinder 23 1 23 1 23 1 23 1 23 Network Switch 23 0 0 1 23 1 23 VisionCapture IDS 288 0 0 1 288 1 288 LCD Monitor 87 0 0 1 87 1 87 FAST Monitor 175 0 0 0 0 Total Power Consumption Volt amperes 1238 1643 2446 2851 Single phase current 115 VAC 10 8 14 3 21 3 24 8 220 AC 5 4 7 1 10 6 12 4 NOTE Inrush current is approximately 15 times the running current RangeFinder Dimensions 1 26 31 94 5 66 143 78 38 10 38 19 970 07 36 92 937 72 1 500
148. indows or mirrors By monitoring normal operations and performing weekly visual checks you can establish a maintenance schedule that fits your application 07 AV6010 Maintenance R10 doc Accu Sort Systems Inc 124 Maintenance AccuVision AV6010 Long Range Camera System Manual Maintenance Tasks Perform the maintenance tasks on an as needed basis to assure proper operation of the camera Task schedule frequency depends upon the application environment conditions Harsh environments that expose the equipment to more heat dust and dirt will require these procedures be performed more frequently It only requires a few minutes to complete each maintenance task Exterior Cleaning A A WARNING Shut down the AV6010 Camera System before performing this maintenance task CAUTION Do not use any chemical on the camera that is unsafe for plastics such as benzene acetone or similar products Do not use compressed air because it usually contains oil or water The exterior cleaning procedure may be performed without removing the device from the mounting structure 1 Switch off the conveyor 2 Switch off the camera system 3 Clean the exterior with a clean soft bristle brush 4 Carefully remove any dirt or debris in or around the connector panel and cooling fans 5 Wipe the exterior with a clean soft cloth dampened slightly with a mild detergent solution Accu Sort Systems Inc 07 AV6010_Mainte
149. information to compute the camera s read angle Do not change unless otherwise instructed Use the Static Focus Target to determine the camera s far working distance Review the Calibration Results Summary for the camera NOTE The wizards for other camera orientations function in a similar manner Follow the camera wizard s step by step instructions to complete the auto calibration for a multi camera system Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 101 Dimensioning Wizard v This wizard is used to verify the AV6010 auto calibration for dimensioning Prerequisites You will need the following All previous wizard calibrations must be completed Need the ASIDIM and ASICAL boxes Laptop with Install Wizard connected to camera system To run the Dimensioning wizard 1 Click the Dimensioning Wizard button 2 Turn on the conveyor 3 Run the ASIDIM box through the system 4 If the ASIDIM box is properly dimensioned by the system calibration is not needed 5 If the ASIDIM box is not properly measured the system changes to a NOT READY mode 6 In order to correct this the ASICAL box must be run to calibrate the system See also Dimensioning Setup and Calibration and Appendix G 05 AV6010 Setup R10 doc Accu Sort Systems Inc 102 Setup AccuVision AV6010 Long Range Camera System Manual Dynamic Focus Calibration
150. ing 112753 in Appendix or installation specific interconnect drawing if provided Tools Required Wire cutters strippers Screwdriver Basic tools may be needed to make mechanical adjustments To electrically install an AV6010 multiple camera system 1 Ground the mounting structure to protective earth PE ground 2 Connect RangeFinder to its power supply 3 Connect the tachometer to the Controller camera s TACH port if required Do NOT connect the tachometer to the RangeFinder s TACH port Accu Sort Systems Inc 04 AV6010 Electrical Installation R12 doc AccuVision AV6010 Long Range Camera Manual Chapter 4 51 10 Connect the photoeye to the designated camera s TRIG port if required AC power Connect the RangeFinder cameras and all other devices to the AC power source Typically an Accu Sort Power Distribution Box PDB is used See page 55 SYNC network Determine which is the Controller camera and or dimensioning camera Connect the RangeFinder and all cameras completing a ring network See page 58 IMAGE network Connect the camera s IMAGE ports to the VisionCapture IDS Server s network switch if required See page 59 Connect the optional FAST Monitor Server s LAN connection to the camera s HOST network port if required See page 59 Connect AV6010 HOST communications as needed e g HOST serial port or HOST Ethernet network Complete any additional connections show
151. inks in the Device column to individually check the RangeFinder and cameras identified by position AV6010 System Configuration 9 UserID setup Set az Device Status Diagnostics Belt Speed System Status Package Images Read Count Manges Mult Count Front ENSUZX Reset Back Top Bottom Left Seq Number Bar Code or Dimensions LxWxH Result Type Camera Tools 1887 NoRead UNKNOWN 1886 NoRead UNKNOWN 1885 w3012120056 3 Code_128 Top Back Front 4 w3012120056 4 Code 128 w3012120056 6 Code 128 Left NoRead UNKNOWN NoRead UNKNOWN NoRead UNKNOWN ACCU SORT NOTE See Chapter 5 of the manual for details on setup Details on the Diagnostics are provided in Chapter 8 A list of the error codes is provided in Appendix F 06 AV6010_Operations_R10 doc Accu Sort Systems Inc 114 Operations AccuVision AV6010 Long Range Camera System Manual AV6010 Camera Status Indicators Several status indicators are located on the DCM interface panel A cc SoRT AccuVision AV6010 Camera Module E mM EB mm EN NB EM m STAT TRIG TACH HOST FOCUS PWR Status Indicators Normal Operations Indicator Description STAT Solid Green System okay Solid Red Error Blinking Red Recoverable error e g not all cameras responding TRIG Indicates the camera system is receiving the TRIGGER signal This is regardless of trigger mode i e not j
152. ion Check the contents of the shipping cartons against the packing list Record all product serial numbers MPORTANT The camera system requires a consistent transport speed I A and precisely timed triggering events in order to function properly All packages must enter and exit the scanning area at constant transport speed Variations in speed during scanning processing will adversely affect the system s read rate performance and may also result in inconsistent communications with the host computer Unpacking Instructions A IMPORTANT The AV6010 Camera and RangeFinder packaging is designed to protect the unit s during shipment Do not throw it away Save all packing material in case you need to transport your unit s 03 AV6010 Mechanical Installation R10 doc Accu Sort Systems Inc 28 Mechanical Installation AccuVision AV6010 Long Range Camera System Manual Installation Sequence NOTE Everything should be MECHANICALLY INSTALLED before performing any ELECTRICAL INSTALLATION See Chapter 4 for electrical installation details Installing a Single Camera System To install a single camera system follow this sequence of steps Complete mechanical installation Review the details of your application s requirements Determine and mark the mounting location If an Accu Sort structure is used mounting locations are pre marked Erect mounting structure or other supporting frame Mount AV6010 Camera
153. ition Error Code See Appendix F for a list of error codes and their descriptions Error See Appendix F for a list of error codes and their descriptions Description Status Belt Speed The speed of the package conveyance in feet per minute Package The total number of packages that ran through the system since Counts the last reset Read Count The number of packages with decoded bar codes since the last reset Reset button Use to reset the diagnostics counters on this screen Seq Number The sequence number of the package scanned by the camera Bar Code or Displays the bar code data decoded from the package or the Dimensions dimensioning data length x width x height for a TOP reading LxWxh camera that is equipped with the Dimensioning COM e module Result Type Identifies the type of bar code that was decoded Camera Identifies the camera that decoded the bar code A2 AV6010_User Interface_R10 doc Accu Sort Systems Inc 182 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Diagnostics gt Camera gt Logging Logging Options C Error Log Debug Log Get Updated Log File C Audit Trail Log C Alibi Storage Log IC NH NH SL PH SL SH PH Log File PM RANGER Sending ranger ranger configuration attemp 0 E SC boot In system state 4 ETOS thread in system state 4 Server Connect Rx LS UI CS Rx UI Pkg Data Thread in system
154. j S SRete 90 38 J 5ES Mis Rate 0 00 SES Not Decteted 0 00 555 No Dec Rate 9 62 SBS Rate The confidence of the SBS software identifying the parcel correctly SBS Mis Rate Likelihood that the SBS software could mis label an object SBS Not Detected Percentage of images evaluated that the SBS software did not detect as a SBS condition SBS No Dec Rate Percentage of images that the SBS software was unable to determine a SBS condition SBS Optimization Folders During image evaluation and optimization the viewer processes captured images and determines whether those images identify a side by side SBS condition It automatically creates these folders SBS Detectedlmages Correct SBS evaluation SBS NotDectectedlmages False negatives Images manually determined to be SBS but considered to be NOT SBS with the optimized parameter settings SBS MisDetectlmages False positives Images manually determined to be NOT SBS but considered to be SBS with the optimized parameter settings SBS NoDecisionlmages Images where a decision could not be made NOTE A folder is not created in cases where NONE of that type of condition occurred A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 190 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual RangeFinder Codeword Viewer Tools About IP Address Port 225 255 0 1 10008 Tachometer 1111905 Laser
155. just the DPI Scale Factor on the Dimensioning screen and repeat the dimensioning calibration procedure IMPORTANT The dimensioning auto calibration limits the magnitude of changes it will make to any parameter in order to assure improper changes are not made due to using the wrong calibration box etc Setting the Cert Mode 1 Select Setup Advanced Dimensioning from the menu tree The Dimensioning window is displayed Set the Cert Mode to Cert On English Click Update Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 93 AV6010 Install Wizard Use the AV6010 Install Wizard application as a simplified method of determining the mounting information needed in the AV6010 user interface under the Mounting gt Ranger and Mounting gt Camera setup screens Based on your application there can be several auto calibration wizards made available through the AV6010 Install Wizard application including the RangeFinder and one for each camera in the system Prerequisites You will need to establish a connection with an AV6010 camera before you can download the install wizard To download the AV6010 Install Wizard 1 2 3 4 e In the AV6010 user interface select Diagnostics gt Tools Under Downloads select InstallWizard zip In the File Download dialog box click Save Define the location on the C drive where the wizard will be saved It is
156. ke sure you set the scaling page scaling to None For more information see AV6010 Install Wizard in Chapter 5 Setup Accu Sort Systems Inc 08 AV6010 Troubleshooting R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 8 135 To download the Image Viewer o NO aA F ON gt Login to the AV6010 user interface Select Diagnostics gt Tools in the menu tree Click ImageViewer zip In the File Download dialog box click Save Browse to where you want to save the ZIP file and click Save Click Close when Download Complete appears Locate and open the ImageViewer zip file Double click the AV6010_Realtime_Viewer exe file to open the Image Viewer window For more information see Image Viewer later in this chapter To download and print the Dynamic Focus Target Note This is used with the Camera Image Viewer 1 2 3 4 5 Login to the AV6010 user interface Select Diagnostics gt Tools in the menu tree Click DynamicFocusTarget pdf The PDF opens in a new window To save a copy to your computer use File gt Save As When printing the dynamic focus target make sure you set the scaling page scaling to None For more information see Dynamic Focus Calibration in Chapter 5 Setup To download the Diagnostics Tools oa F ON 2 7 Click DiagTools zip In the File Download dialog box click Save Browse to where you want to save the ZIP file and click Save Click Cl
157. l need to know the host network communications details P address gateway and netmask Connection type M Message format To set the Host Network 1 Select Setup gt Communications gt Camera gt Host Network from the menu tree The Host Network window is displayed 2 IP Address Assignment 3 Host Network Port 1 a Connection Type b Message Format c Port Number d Keep Alive Keep Alive Message 4 Repeat Step 3 for Host Network Ports 2 4 as required by your application 5 Click Update to save any changes 6 Click Reset to return all parameters to the last values saved See also Setup gt Communications gt Camera gt Host Network in Appendix B 05 AV6010_Setup_R10 doc Accu Sort Systems Inc 86 Setup AccuVision AV6010 Long Range Camera System Manual Image Network Some applications use the optional AccuVision VisionCapture TV Image Capture System to gather and store images If your application utilizes the this system with an Image Depot Server IDS you will need to setup the Image Network screen Prerequisites You will need to know the following Imaging system networking requirements Transfer criteria Destination IP Standard ASI IDS IP 10 0 40 19 Image Transmit Point NOTE While each camera may have separate transmit points the Image Transfer transmit point is globally used by all cameras in the system It is recommended that the Image Transfer transmit point be
158. l the RangeFinder 1 Assure the mounting hardware is only finger tight 4 places 2 Checkthe five leveling LEDs on the RangeFinder The lit LED is like the bubble on a standard level If the center LED is lit no adjustment is needed 3 If one of the LEDs is lit to the left or right of center make adjustments to the top and bottom adjustment screws on both sides of the RangeFinder until the center LED is lit 4 Once level tighten the mounting hardware AB ccu sonr AccuVisiorr rod YX 5 A ER Leveling LEDs on the RangeFinder STATUS QAD GOOD d EREF TEW Bottom adjustment screw Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 71 Blocking RangeFinder Codewords on Narrow Belts A In applications where the conveyor is less than 40 inches wide it is necessary to block the RangeFinder laser pattern also called codewords that is projected beyond the edges of the conveyor WARNING The RangeFinder uses visible red lasers and is rated as a Class 2 Laser Product Do not look directly into the beam Observe all safety precautions outlined in Chapter 2 Prerequisites Know the package flow i e justified non justified and usable belt width i e width of conveyor in which packages appear in the scanning area Remember The RangeFinder cannot measure any further left and right than where the codewords e
159. lation Installation Sequence s A NOTE Everything should be MECHANICALLY INSTALLED before performing any ELECTRICAL INSTALLATION See Chapter 3 for mechanical installation details 04 AV6010 Electrical Installation R12 doc Accu Sort Systems Inc 48 Electrical Installation AccuVision AV6010 Long Range Camera Manual Installing a Single Camera System Prerequisites Complete preparations for electrical installation see page 47 Cabling supplied with equipment Channel locks for holding cables inside structure channels supplied with structure Single camera system interconnect drawing 112754 in Appendix or installation specific interconnect drawing if provided Tools Required None basic tools may be needed to make mechanical adjustments To electrically install an AV6010 single camera system 1 Ground the mounting structure to protective earth PE ground 2 Connect RangeFinder to its power supply 3 Connectthe RangeFinder power supply to its power source 4 Connect the AV6010 Camera to its power source Accu Sort Systems Inc 04 AV6010 Electrical Installation R12 doc AccuVision AV6010 Long Range Camera Manual Chapter 4 49 10 11 12 Connect one of the RangeFinder s SYNC ports to the camera s SYNC IN Connect the other RangeFinder SYNC port to the camera s SYNC OUT Connect the tachometer to the camera s TACH port if required Do NOT connect the tach
160. lens NOTE The AV6010 FRU Guides and how to videos are available 09 AV6010 Service R10 doc Accu Sort Systems Inc 145 146 Service AccuVision AV6010 Long Range Camera System Manual ACCU SORT J AV6010 RangeFinder Module S R ded of RangeFinders pe FRU Guide Spare Part Replacement Part Descriptions on Site 1 10 11 20 21 30 1000065774 1000065963 Power Supply For RangeFinder 1 2 3 1000065775 1000068394 RangeFinder 0 1 Accuracy for Dimensioning 1 2 3 1000068395 RangeFinder 0 2 omm 10mm Accuracy for Dimensioning 1 2 3 1000068396 RangeFinder 0 5 20 mm Accuracy for Dimensioning 1 2 3 1000068832 RangeFinder OIML Certified 5mm 10mm Accuracy for Dimensioning 1 2 3 NOTE Mounting brackets power supply not included with RangeFinder FRUs RangeFinders include an accuracy label to the right side of the laser caution label Be sure to match the RangeFinder accuracy for your application Accu Sort Systems Inc 09 AV6010 Service R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix A 147 A Specifications AV6010 Camera System Technical Specifications Characteristic Name Resolution Transport Speed max Size Camera w Short Illum Camera w Long Illum RangeFinder Weight Enclosure Temperature Relative Humidity Illumination Light Source Power Requiremen
161. libration wizards you will need to Install the folding mirrors Determine proper mirror angles Confirm proper mirror alignment for the camera position Remove the protective film from the mirror surface Prerequisites Before you begin you will need Mirror alignment tools 8 15 and 45 degrees 5 32 Allen Wrench The standard mirror angles are as follows Camera Position Mirror Orientation standards Front Back 45 degrees Top Read 15 degrees Side Read 15 degrees Bottom Read 15 degrees Quadrant 45 degrees NOTE In some applications the top read side read and bottom read camera mirror may be set for 8 degrees The mounting structure drawings provided with your application will identify which angle is to be used Side Read Quadrant Orientation of Mirror to Camera AV6010 Camera and Mirror Alignment 05 AV6010_Setup_R10 doc Accu Sort Systems Inc 68 Setup AccuVision AV6010 Long Range Camera System Manual A To align a mirror for Front Top or Back applications 1 Confirm mirror is properly mounted to the mirror sled as shown The flanged edge of the mirror mounting brackets should face the camera and the mirror angle will be almost parallel with the flange 2 Confirm the mirror assembly is mounted in the correct position on the mounting structure Mirror positions are pre marked on the mounting structure You can also check these positions on any mounting s
162. losed information remains our property It may not be disclosed copied or reproduced except for specific purpose without 2003 ACCU SORT SYSTEMS inc CHKD CONTRACT DEPT AP 4 APP ENG PWR DIST BOX 30A PWR IN 110VAC 220VAC This is not a controlled copy unless stamped controlled copy in red Accu Sort s prior approval This notice must DRAWN DATE appear on any copy or reproduction of this MR 8 28 09 document DAT 3 FILENAME ACCU SORT SYSTEMS TELFORD PA 18969 USA CONNECTIONS AV6010 MULTIPLE CAMERAS PATE 8 28 09 REVU ONN MULTIPLE CAMERAS vsd ONS AVE DATE 8 28 09 REVISIONS N HOST HOST NET RANGEFINDER MOST ACCESSIBLE FOCUS j GR i IMAGE NET A TRIGSER IGHEE T 6 CODES SYNC OUT TACH v SYNC IN Initial Release AV6010 MR 8 28 09 POWER AV6010 HOST HOST NET FOCUS E IMAGE NET TRIGGER li SYNC OUT TACH SYNC IN NETWORK SWITCH C P ames HOST PN HOST NET a a FOCUS p ee IMAGE NET TRIGGER IP Pd dii SYNC OUT TACH SS SYNC IN HOST p HOST NET r KEYBD MOUSE VIDEO FOCUS A IMAGE NET KEYBD MOUSE iS TRIGGER Iv SYNC OUT Lb Q D XM vender VIDEO J TACH gt SYNC IN we VIDEO POWER AV6010 HOST HOST NET gt FOCUS IMAGE NET TRIGGER i i j ULT rd SYNC OUT TACH gt SYNC IN POWER IMAGE NETWORK This document is provided for a specific purpo
163. ly while the buttons are being held When it STOPS blinking about 5 seconds release the buttons and the AV6010 will set its parameters to default IMPORTANT Before you default the unit save a copy of the current XML parameters file Retrieve Press and hold for a few seconds STAT LED will start blinking rapidly while the button is being held When it stops blinking about 3 seconds release the button and the AV6010 will attempt to retrieve parameters from the other cameras Accu Sort Systems Inc 06 AV6010_Operations_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 6 117 AV6010 RangeFinder Status Indicators Several status indicators are located on the RangeFinder interface panel Pe Se ee Fee ee j 2 fig ccu sorr AccuVisiorr AV6010 RangeFinder Module PWR IN STATUS TACH SYNC N ZAWA xn bu Segoe lr 5VDC GBA MAX E 4 x df rm z epg RangeFinder Status Indicators Normal Operations Indicator Description Check Status of RangeFinder System Ok Green LED solid ON v System Standby Green LED blinking Standby condition indicates the conveyor has stopped or there is no tach input Fault Status of RangeFinder Warning Red LED blinking recoverable fault Error Red LED solid ON non recoverable fault xO OOOOO During normal operation tach input with conveyor running these LEDs will ALL illuminate when a
164. mbly into position as marked on the structure side rails 5 Attach with front loading hardware Do not over tighten the camera into position on the mounting structure IMPORTANT For safety reasons it is recommended that two people lift Accu Sort Systems Inc 03 AV6010 Mechanical Installation R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 3 37 A To install a Side Quadrant camera IMPORTANT Depending on the application the side read camera may be installed on the inside of the mounting structure rather than the outside Check your application structure drawings before mounting the side read camera or mirror Place the camera on the sled aligning the camera mounting feet with the alignment marks Attach with front loading hardware Do not over tighten which allows for adjustment during setup if necessary but assure the camera will not slide in the sled s channel when it is lifted into position Assure camera is positioned with illumination side facing in the correct direction before lifting into position Use two people to lift the camera into position as marked on the structure side rails Insert the tabs of the sled s upper bracket into the structure channel and then slowly rest the lower bracket into position Attach with front loading hardware beginning with the sled s upper bracket Do not over tighten IMPORTANT For safety reasons it is rec
165. menu Select Control Panel Network Connections and click Network Connections Click Local Area Connection Click Internet Protocol Click Properties Veirfy the window appears as shown below Obtain an IP address automatically should be selected Click OK Internet Protocol TCP IP Properties 2 xl General Alternate Configuration You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings cu ritmi eerie elicere iride 13 C Use the following IP address IP address Subnet mask Default gateway C Obtain DNS server address automatically r Use the following DNS server addresses Preferred DNS server Alternate DNS server Advanced Cancel NOTE There may be times when you need to use a static IP setting in this window for example upgrading AV6010 system software For details on setting a static IP see How to use a static IP address 05 AV6010 Setup R10 doc Accu Sort Systems Inc 76 Setup AccuVision AV6010 Long Range Camera System Manual AV6010 User Interface System Configuration Use the System Configuration page to check that a connection is established with all AV6010 components in your system assign a name to the system and confirm or set the positions for each device Prerequisites None To set the
166. n Only WARNING Because of possible exposure to high voltage a trained technician must perform all procedures involving exposure to the inside of the AV6010 Camera There are no user serviceable parts inside Do not attempt to open the unit or perform any installation service procedures unless you are a trained technician Refer all servicing and advanced troubleshooting to a qualified service technician Technical training is available from Accu Sort Systems Furthermore even trained technicians should always reference the specific product service documentation for more detailed service procedures that are not described in the AV6010 Long Range Camera System Manual 02 AV6010 Safety R10 doc Accu Sort Systems Inc 22 Safety AccuVision AV6010 Long Range Camera System Manual Unpacking Mounting and Installation Recommendations A CAUTION Firmly fasten mounting structures in place before installing the equipment to any mounting structure Avoid using freestanding mounting structures If your application requires a freestanding mounting structure avoid making the structure top heavy Follow all procedures regarding electrical safety laser safety and electrostatic discharge safety ESD as outlined in this manual Save all packing material in case you have to transport your AV6010 Use steel or aluminum as a mounting structure An Accu Sort mounting structure is recommended for optimum system performance Che
167. n direction of travel horizontal plane Height vertical plane S N Figure G 12 Specifications Label for NCWM NTEP and Measurement Canada Approved AV6010 Dimensioning System A7 AV6010_Dimensioning_R13 doc Accu Sort Systems Inc 228 Dimensioning AccuVision AV6010 Long Range Camera System Manual AV6010 Dimensioning System OML Cortilcate Number NLI 09 10 A cou soRT WW ACCUSORT COM om o T TT e omen omma TT En ee mena omma mmm Po Minimum 4 Meimum Conveyor Speed Vmin 0 38 m s 75 ft min Vmax 3 15 m s 820 ft min Temperature Range 0 C 32 F 40 C 104 F Minimum Spacing 50 mm 2 in from 0 38 m s 75 ft min to 1 6 m s 300 ft min 100 mm 4 in from 1 7 m s 301 ft min to 3 15 m s 620 ft min Limitations of Use For singulated opaque and cuboidal objects only Unit Serial Number Calibration Counter Value AV6010 Dimensioning System MID Certificate Number T10194 SB a X r a n A Ema xe D OIML Certificate AI NL1 09 10 ACC U SORT WWW ACCUSORT COM Ooo o u wm sew _ k erm doran ui tommosin mem eS Es 7 Maximum ________ Conveyor Speed Vmin 0 38 m s 75 ft min Vmax 3 15 m s 620 ft min Pince sea Here Minimum Spacing 50 mm 2 in from 0 38 m s 75 ft min to 1 6 m s 300 ft min 100 mm 4 in from 1 7 m s 301 ft min to 3 15 m s 620 ft min Limitations of Use For singulated opaque and cuboidal objec
168. n on the installation specific drawings if provided NEXT STEP Setup check AV6010 operations See Chapter 5 ANMB010 AVB 1 Camera Camera Module Module Range Finder Module AVB5 1 Camera Module 04 AV6010 Electrical Installation R12 doc Accu Sort Systems Inc 52 Electrical Installation AccuVision AV6010 Long Range Camera Manual General Electrical Installation Guidelines and Precautions It is important that you follow these general precautions when installing setting up operating maintaining troubleshooting or replacing any Accu Sort products parts or related equipment As you plan and install your AV6010 be sure to keep the following guidelines in mind Determine the AV6010 is in the proper location as outlined in Chapter 3 Leave adequate clearances approximately 8 12 inches 203 305mm for wiring Route wires carefully to reduce or minimize electrical noise When power and communication wiring must cross make their intersection perpendicular Avoid running power and data wiring parallel to each other If possible maintain one of the following separations between the power and data wiring 12inch 300 mm gap Use steel conduit and 1 inch 25 mm gap 0 25 inch 6 5 mm of aluminum connections must be quick disconnect For PERMANENTLY CONNECTED EQUIPMENT a readily accessible disconnect device must be incorporated in the building installation wiring For PLUGGABLE
169. n the sled s channel when moved into position on the structure Do not over tighten which allows for adjustment during setup if necessary Assure mirror is positioned facing in the correct direction and at the correct angle to the break in the conveyor belt Lift mirror into position as marked on the bottom read mounting structure Attach with front loading hardware do not over tighten IMPORTANT Do not remove the protective film from the mirror s surface until system setup and calibration See Chapter 5 gu ee Accu Sort Systems Inc 03 AV6010 Mechanical Installation R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 3 43 RangeFinder Installation Prerequisites None Tools Required ao B ON 9 Socket driver 1 2 Allen wrench 5 32 Attach mounting brackets to both sides of RangeFinder if not already installed Assure RangeFinder is positioned facing in the correct direction Lift RangeFinder into position as marked on the mounting structure Attach with front loading hardware do not over tighten Tie wrap the power supply to the structure making sure the power cable can be connected For RangeFinders used in applications with conveyors under 40 inches 1016 mm wide follow the procedure outlined in Chapter 5 Direction of Travel provided in Chapter 5 including RangeFinder leveling and blocking NOTE Additional procedures related to RangeFind
170. n the number of bar codes enabled Long Message STX00000 XXXX DATA QQ YYYLF STX Header 00000 Sequence number XXXX Box Length in tach pulses Data Bar code data qty of data fields are determined on the number of bar codes enabled QQ quality of reads YYY camera head identifier LF Trailer User Configured This option provides a configurable menu for the customer to construct the host message format Custom Message This message is hardcoded by software Keep Alive This defines how often the AV6010 will transmit the heartbeat Time sec message Keep Alive This defines the content of the heartbeat message Message Available for every camera connected to the system e g front top back sides bottom Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B Communications gt Camera gt Host Network Host Network Interface IP Address Assignment Static IP IP Address Gateway Net Mask Static Network Settings 10 27 174 35 255 255 248 0 Host Port1 Host Port2 Host Port3 Host Port4 Host Network Connection Connection Type Message Format Port Keep Alive Connection Type Message Format Port TCP IP Server E Standard Message v 10000 l Keep Alive Message TCP IP Se User 10001
171. nance_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 7 125 Cleaning the Camera Window A A WARNING Shut down the camera system before performing this maintenance task Do not stare into the camera s window at the LED light Avoid direct eye exposure The LED light level does not constitute a health hazard however staring at the LED light for prolonged periods could result in eye damage CAUTION Never apply cleaning solution directly to the camera window Always apply the solution to a cloth and then the cloth to the window Do not use any chemical on the camera that is unsafe for plastics such as benzene acetone or similar products This procedure is recommended only if it is noticed that the environment is dirty enough that deposits are appearing on the folding mirrors The exit window cleaning procedure should be performed without removing the camera from the mounting structure 1 2 3 4 Switch off the conveyor Switch off the camera system Follow the exterior cleaning procedure before cleaning the exit window Check the exit window surface for any dust dirt or smudges If the window needs to be cleaned proceed to Step 5 Make a solution of seven parts denatured alcohol and three parts water Many over the counter solutions will leave deposits smudges that can affect performance Apply the cleaning solution to a lint free cotton cloth Apply the cloth with cleaning sol
172. nd Allow at least one inch 25 4 mm of additional codewords to extend beyond the usable belt width RangeFinder power must be ON to see the laser pattern on the belt RangeFinder must be level Tools Required Beam Blocker Kit PN 1000067401 ships with RangeFinder Socket Driver 1 2 Install and adjust the beam blockers 1 Mount the beam blockers to the structure 2 Attach loosely with the hardware provided Do not tighten 3 While viewing the codewords on the belt adjust the beam blockers to within one inch 25 4 mm of the usable belt width on both sides by sliding them in the structure channel 4 Once the correct amount of codewords are blocked tighten hardware Block codewords to within one inch 25 4 mm Left edge of usable belt width Beam blocker shown mounted to structure Close up of the RangeFinder s scan line pattern Tape shown to make beam exit visible Do not use tape codewords along edge of conveyor 05 AV6010 Setup R10 doc Accu Sort Systems Inc 72 Setup AccuVision AV6010 Long Range Camera System Manual First time Startup Single Camera 1 Make sure all AV6010 system components are connected to the correct power source 2 To start the AV6010 camera s apply power using the power switch ff 100 240 V 47 83Hz S MAX CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE WITH ONLY LITTELFUSE 218008P
173. ndix F for a list of error codes and their descriptions Status The RangeFinder status is either shown as OK Functioning normally NOT OK Check error codes for possible problem indicators Belt Speed The speed of the package conveyance in feet per minute Seq Number The sequence number assigned to packages that have passed through the RangeFinder s scanline Box Length The length of the box as detected by the RangeFinder where length is measured with the direction of travel Box Height The height of the box as detected by the RangeFinder Left Right Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 181 Diagnostics gt Camera gt Status Error Code Error Description Bele Seed iman 4014 Info COMe started decoding software Package Count 9 4015 Info COMe restarted decoding software Read Count z 5031 Info Belt or Tachometer stopped Reset Seq Number Bar Code or Dimensions LxWxH Result Type Camera 9 42018969 Code 128 Top 9 12901W400335667264 Code_128 Top 9 18969 84003 12901W400335667264U Maxicode Top 8 120691890330227036 Code_128 Top 8 42018969 Code_128 Top 8 18969 84003 120691890330227036U Maxicode Top 7 W060402053 500000000 Code_128 Top 6 W060402053 500000000 Code 128 Too Diagnostics gt Camera Status Descriptions Selection Defin
174. ns where multiple systems are used you could name the file to identify the location e g Tunnel1 configuration xml Tunnel2 configuration xml etc To load a parameter file to a camera CAUTION Loading a parameter file to a camera will result in the camera using the most recently loaded file Be certain the file you load is the file you want to use and that you have a backup copy of the previously used 2x Oe v apo sees IS k2 parameter file in case you need to return to using it Login to the AV6010 user interface as a Setup user Select Diagnostics gt Tools in the menu tree In the View Load Parameter Files section of the screen click Browse Locate the configuration xml file that you wish to load to the system Click on the file name and then click Open Click Load Parameter File Once the file is loaded a small dialog box indicates File successfully loaded There is no need to restart The system automatically uses the most recently loaded parameter file 08 AV6010_Troubleshooting_R10 doc Accu Sort Systems Inc 134 Troubleshooting AccuVision AV6010 Long Range Camera System Manual Downloads To download the AV6010 Install Wizard oN Oa how 10 Login to the AV6010 user interface Select Diagnostics gt Tools in the menu tree Click InstallWizard zip in the Downloads section In the File Download dialog box click Save Browse to where you want to save the ZIP file and click Sav
175. ntations front left front right back left back right You can also use the Install Wizard for fine adjustment of the RangeFinder To use the Install Wizard click one of the buttons and follow the step by step instructions 17 Oct 2007 Start Application 17 Oct 2007 Start Create Tunnel 17 Oct 2007 Using a default IP Address of 10 27 155 26 17 Oct 2007 IP Address assignment error At least one devices IP address could not be determined 17 Oct 2007 Error Unable to get camera header table data from Left status 10 C 17 AMF MAND Des CUIL11111 IL 5d tonne lanni nin Caen Ain 05 AV6010_Setup_R10 doc Accu Sort Systems Inc 96 Setup AccuVision AV6010 Long Range Camera System Manual RangeFinder Wizard including the usable conveyor region of interest and height above the conveyor surface n This wizard is used to learn the RangeFinder s position over the conveyor Prerequisites Calibration box Tape measure Confirm the RangeFinder is centered over the scanning area Confirm the RangeFinder is level and that excess codewords are blocked if the application is using a narrow belt under 40 inches Laptop with Install Wizard connected to camera system To auto calibrate the RangeFinder 1 Click the RangeFinder Wizard button Set the Mount Selector and click Next Normally left as Standard Confirm the RangeFinder scan line is perpendicular to the conveyor s direction of travel using a calibration bo
176. ntinuing with the dimensioning setup NOTE The top read camera s mirror must be set for an angle of 3 Click Update Symbologies Settings for Dimensioning 1 Select Setup Symbologies from the menu tree The Symbologies window is displayed 2 Select ASI Diagnostics from the Code Type drop down list ASI Diagnostics will appear as a Symbology under Enable Symbologies Enter a name in the Name field for ASI Diagnostics e g ASIDIAG Click Add Select Dimensions from the Code Type drop down list Dimensions will appear as a Symbology under Enable Symbologies Enter a name in the Name field for Dimensions e g ASIDIM Click Add Click Update Top Camera Imaging Settings for Dimensioning 1 Select Setup gt Advanced gt Imaging gt Top from the menu tree The Imaging Top window is displayed 2 Setthe LPI to the same value as the DPI of the top read camera at the far reading distance Enable the Digital Zoom Mode check in checkbox 4 Click Update Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 91 Dimensioning Settings 1 Select Setup gt Options gt Dimensioning from the menu tree The Dimensioning window is displayed Set the Package Height Options a Variation Threshold to 0 2 b Accuracy to 0 2 inch Set the Package Length Width Options a Confidence Threshold to 50 b Accuracy to 0 2 inch Set the Certified Pa
177. o 5 k f Add Symbology Name Code Type Minimum Length Maximum Length Match Filter Minimum Quantity Maximum Quantity Example with three codes enabled including filters abled Symbologies Clo code fpo Bm 3 h Rh cka ces do gm 5 5h Rh c Dagcode __ ASI_Diagrostie j 0 Fo k Rh C Dimension Dimensions fo m 5 hh h Example ASI Diagnostics and Dimensions should appear as enabled symbologies on dimensioning systems These are enabled from the Code Type drop down list A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 163 164 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Setup gt Symbologies Descriptions Selection Definition Enabled Symbologies Selectable When selected use the Remove button to delete the symbology option from the active list Name User defined identifier for the code type Symbology Identifies the type of bar code to be read by the camera Min Length Minimum number of characters in the bar code Max Length Maximum number of characters in the bar code Filter Used for bar code character recognition Only the bar code with the defined character will be considered a valid read Min Quantity Minimum number of bar codes to be read from the selected symbology Max Quantity Maximum number of bar codes to be read from the selected symbology Remove Use in combination wi
178. odifying a symbology in the Selected Symbologies list 1 2 3 4 Position cursor in any data entry fields to be modified and double click Enter the change Repeat for other fields requiring changes Click Update See also Setup Symbologies in Appendix B Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 83 Communications Transmit Point Use this window to set the transmit point for your application In multiple camera tunnel applications each camera may have a unique transmit point setting Prerequisites You will need to know the serial communications details Baud rate stop bits parity data bits flow control transmit message type and keep alive message NOTE In applications using the VisionCapture Image Depot Server IDS the transmit points for all cameras need to be greater than the Image Transfer transmit point The transmit point is always measured from the RangeFinder even in applications that also include a photoeye To set the Transmit Point 1 Select Setup Communications Camera Transmit Point from the menu tree The Transmit Point window is displayed 2 Select a Tracking Mode a Trailing Edge b Leading Edge Set the Distance to Transmit Point in inches Click Update to save any changes Click Reset to return all parameters to the last values saved See also Setup Serial Communications
179. odule Safety Label Locations AS ACCU SORT AccuVision AV6010 Camera Module um mum EH m NN UN STAT TRIG TACH HOST FOCUS PWR 02 AV6010 Safety R10 doc Accu Sort Systems Inc 26 Safety AccuVision AV6010 Long Range Camera System Manual AV6010 RangeFinder Module Safety Label Locations Accu Sort Systems Inc 02 AV6010 Safety R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 3 27 3 Mechanical Installation amp Preparing A IMPORTANT The AV6010 contains electronics that may be affected by electrostatic discharge ESD To prevent personal injury or damage to the unit please follow the safety precautions and warnings found in Chapter 2 Failure to follow these precautions may void your warranty for Mechanical Install IMPORTANT Application specific drawings and documents provided by Accu Sort supersede any contradictory content in this manual Before mounting any components please do the following Read all instructions before beginning your installation Define and confirm the accuracy of your application s requirements and structure position especially the height of the conveyor from the floor Review all installation specific drawings provided with your equipment Review and plan the mechanical installation of all devices used in your application Be sure to allow adequate clearance for maintenance Review and plan the power requirements for your applicat
180. ollowing M RangeFinder Module mRangeFinder Power Supply Mounting and adjustment brackets Figure 1 3 RangeFinder for AV6010 Camera Systems The RangeFinder is used to detect the presence of products as they enter the scanning area as well as report the package positions heights and sequence number to all cameras in the system RangeFinders used in dimensioning are calibrated to have an accuracy of 0 1 0 2 or 0 5 inch Accu Sort Systems Inc 01 AV6010_Introduction_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 1 AV6010 User Interface A The AV6010 uses a browser based application that lets you configure the system through a series of intuitive user friendly menus tools and dialog boxes Context sensitive help is available to assist with use of the application Enabled Symbologies Cll codes 120 fo f fr c BL EXE Bk EE C Maxi Maxicode fpo po n hn Add Symbology Name pem Code Type Australia Post x Minimum Length Maximum Length Match Filter a Minimum Quantity e j Maximum Quantity c1 Figure 1 4 AV6010 User Interface Symbologies Screen shown With the AV6010 user interface you can select or modify 1D and 2D symbologies to be decoded configure trigger and tracking parameters define communications and outputs monitor system performance diagnose and troubleshoot operating conditions The user interface also includes
181. ometer to the RangeFinder s TACH port Connect the photoeye to the TRIG port if required Connect AV6010 HOST communications as needed e g HOST serial port or HOST Ethernet network Connect the VisionCapture IDS Server s LAN connection to the camera s IMAGE port if required Connect the optional FAST Monitor Server s LAN connection to the camera s HOST network port if required Complete any additional connections shown on the installation specific drawings if provided NEXT STEP Setup check AV6010 operations See Chapter 5 o IOIO 1OIOI HOST FOCUS TRIG Di SX omm TACH AV6010 CAMERA SYNC SYNC ner UPT HOST IMAGE DUT IN 1 2 To TO OTHER SYSTEMS SNN NN TACHOMETER Ji L aze az 0110340001 TEC 320 C13 CORDSET 1000064403 1000064403 POWER SUPPLY C gt INLET SYNC I TACH AV6010 RANGE POWER _ mm FINDER nan WR 4 FR PAN IEC 320 C13 CORDSET 04 AV6010 Electrical Installation R12 doc Accu Sort Systems Inc 50 Electrical Installation AccuVision AV6010 Long Range Camera Manual Installing a Multiple Camera Tunnel Prerequisites Complete preparations for electrical installation see page 47 Cabling supplied with equipment may be color coded Channel locks for holding cables inside structure channels supplied with structure Multiple camera system interconnect draw
182. ommended that two people lift the camera into position on the mounting structure 03 AV6010 Mechanical Installation R10 doc Accu Sort Systems Inc 38 Mechanical Installation AccuVision AV6010 Long Range Camera System Manual To install a Bottom read camera 1 Underneath the conveyor place the camera on the sled aligning the camera mounting feet with the alignment marks 2 Attach with front loading hardware Do not over tighten which allows for adjustment during setup if necessary but assure the camera will not slide in the sled s channel when it is lifted into position 3 Assure camera is positioned with illumination side facing in the correct direction before lifting into position 4 Use two people to lift the camera sled assembly into position as marked on the structure side rails 5 Attach with front loading hardware Do not over tighten the camera into position on the mounting structure A IMPORTANT For safety reasons it is recommended that two people lift Accu Sort Systems Inc 03 AV6010 Mechanical Installation R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 3 39 Mirror Installation Prerequisites A flat surface preferably the conveyor belt Application specifications and mounting structure drawings Determine mirror position as it relates to the camera and reading direction Remember Mirrors must be angled toward the conveyor Mirror adjustment to
183. onfiguration These structures can be assembled by a single installer Prerequisites Receipt inventory and staging of structure materials Conveyor location prepared for structure installation You will need the following Application s specifications defining proper location of structure Custom mounting structure drawings if a standard is not used Tools Required Socket Driver 1 2 battery powered recommended Tape Measure verify drawing to application recommended To assemble the mounting structure Prepare the conveyor location for the structure Inventory and stage the structure components Position pre assembled back columns Position pre assembled front columns Install lower side rails Install upper side rails Install bottom cross members o Moo F WN gt Install middle cross members Install top cross members 10 Install left and right side corner braces 11 Install front and back corner braces 12 Install inner side rails if applicable 03 AV6010 Mechanical Installation R10 doc Accu Sort Systems Inc 32 Mechanical Installation AccuVision AV6010 Long Range Camera System Manual Column Type 1 qty 2 Column Type 2 aty 2 Right back Left front Left back Right front Side Rails qty 4 Long unmarked Cross Members qty 6 Short pre marked Inner Side Rails aty 2 or 4 Long pre marked optional Mounting Structure Components
184. ons PE Indicates Package is Present D Package Detection Trigger Trigger Source Trigger by Photoeye H Photoeye settings Debounce inch Active High Iv RangeFinder Focus Options shown when Trigger by Photoeye Package Detection Trigger Triager Source Trigger by RangeFinder using Photoeye Photoeye settings Debounce inch Active Low Trigger by RangeFinder using Photoeye additional Photoeye settings shown A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 158 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Setup Focus and Detection Descriptions Selection Definition Package Size and Spacing Minimum Package Size Set the length width and height of the minimum package size Packages smaller than these dimensions will not be processed by the system Minimum Package Size Set the length width and height of the maximum package size Packages larger than these dimensions will not be processed by the system Minimum Package Spacing Set the minimum space allowed between packages Belt Width Conveyor Width Set the width of the conveyor belt in inches Focus Data Source drop down list After making a selection from this drop down list click Update Fixed Focus Sets the cameras focus to a fixed distance from the camera s lens Bottom read cameras default to the fixed focus setting If setting any other camera for fi
185. ort Systems Inc 04 AV6010 Electrical Installation R12 doc AccuVision AV6010 Long Range Camera Manual Chapter 4 59 Ethernet Communications Connections The AV6010 uses Ethernet for LAN local area network communications Ethernet communications cabling can be run up to 330 feet 100 meters See interconnection drawings 112753 and 112754 in Appendix l HOST Network IMAGE Network Connecting a Host or Image Network 1 Connect one end of the cable to the HOST or IMAGE network connection on a camera 2 Insert the cable into the wiring channels of the camera sled and mounting structure See illustration on page 54 Connect the cable s other end to the HOST or IMAGE network device 4 Continue making the network connections from each camera in the system to the HOST or IMAGE network device until all the devices are connected as required by the application IMAGE Network posee j Tach Photoeye j fr ra T mn ri Ts r il AV6010 AV6010 AV6010 AV6010 BackiTop Front Top Left Front Right Front c 10 0 40 xx 10 0 40 19 See drawing 112753 in Appendix I Sheet 3 for the multi camera IMAGE network connections Sheet 4 for the multi camera FAST Monitor network connections 04 AV6010 Electrical Installation R12 doc Accu Sort Systems Inc 60 Electrical Installation AccuVision AV6010 Long Range Camera Manual RS232 422 Serial Communications Connections The AV6010 provides two s
186. ose when Download Complete appears Locate and open the DiagTools zip file Save the files from the zip folder so that you can locate the tools later when you need them There are three tools Camera Image Viewer Camera OScope Codeword Viewer Ranger OScope Double click any of the exe files to open any of the tools For more information on the Diagnostics Tools see the details provided later in this chapter 08 AV6010_Troubleshooting_R10 doc Accu Sort Systems Inc 136 Troubleshooting AccuVision AV6010 Long Range Camera System Manual Set Passwords To set new passwords 1 Login to the AV6010 user interface 2 Select Diagnostics gt Tools in the menu tree Under the Set Passwords section of the screen enter a new Setup Password and Monitor Password 4 Click Set Passwords The new passwords will be required at the next login Update Software IMPORTANT This procedure is for all camera systems using software version 4 x or greater If you need to download and older version of software contact Accu Sort Technical Support at 1 800 BAR CODE Software installation will take a few minutes During installation the camera s STAT LED cycles through red green and amber and then off Do NOT reboot or remove power from the camera When installation is complete the camera will reboot automatically To load the complete software image 1 Login to the AV6010 user interface Select Diagnostics gt Tools
187. ough the system again the new image automatically replaces the previous image Select the Camera IP for the unit to be dynamically focused Click Enable Start the conveyor In the AV6010 User Interface go to Diagnostics gt System Status Confirm the Device Status is OK and the Belt Speed is shown in FPM Make sure the Dynamic Focus Target is on the side of the calibration box that faces the camera to be focused Run the box past the camera On Diagnostics gt System Status confirm the Package Count is incremented by one Go to Diagnostics gt Images Confirm that there is an image displayed Go to the Camera Image Viewer to view the captured image of the box Reference the examples of both good and bad focus Depending on your results adjustments may be required Confirm and adjust the Distance to Trigger if needed Confirm and adjust the Camera Pitch Angle if needed Adjust the Image Gain if needed Adjust the LPI if needed Adjust the Focus Mounting Height as needed Check the Camera Yaw Check the Camera Offset Repeat this process for each camera in the system I n a Ru hi Bad Focus 05 AV6010_Setup_R10 doc Accu Sort Systems Inc 104 Setup AccuVision AV6010 Long Range Camera System Manual Side by Side Package Detection Setup Prerequisites Top Camera mounted at 15 degrees or less Software versions AV6010 Camera v6 0 and RangeFinder v8 0
188. parameters which results in auto calibration The Camera Mounting window can be used to adjust the dimensions as necessary to improve system performance Prerequisites The AV6010 Install Wizard should be downloaded and installed on your computer Use the Camera Install Wizard to auto calibrate these configuration settings To set the Camera Mounting configuration 1 Select Setup gt Mounting from the menu tree Select the camera position that you want to configure e g front top back etc The window for the selected camera position is displayed NOTE Only the camera positions applicable to your system and assigned in the System Configuration window will have a Camera Mounting window selectable from the menu tree The position selected will appear at the top of the active screen area in brackets Enter the Camera Pitch Angle Enter the Camera Yaw 0 or 180 Enter the Distance from Trigger X Enter the Camera Offset Y Enter the Mounting Height Z Confirm the Far Working Distance Enter the length for the front and back Tracking Box Extensions Click Update to save any changes 2 OP ND aA PF WON 0 Click Reset to return all parameters to the last values saved See also Mounting gt Camera Mounting in Appendix B Accu Sort Systems Inc 05 AV6010_Setup_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 81 Symbologies Use the Setup gt Symbologies window to a
189. port RIE Settings Enable Disable Disabled j A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 170 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Image Network Descriptions Selection Definition Image Network Interface IP Address Assignment drop down list Static IP The IP address is manually entered in the IP address field Dynamic IP The AV6010 will receive an IP address from a DHCP server Static Network Settings IP Address Enter an IP address within the range of the IDS Typically the address is 10 0 40 xx XX ranges from 21 to 25 Net Mask Enter an appropriate NetMask address Typically the address is 255 255 255 0 Image Transfer Global to all Cameras Image Transfer Criteria drop down list No Transfer The AV6010 will not transmit any images All Packages Transmit an image with every trigger cycle No Code Read Transmit the image if no bar codes were read No Dimensions Read Transmit the image if no dimensions were read Verifiy Bar Code Failed Transmit the image if the verification bar code failed Custom Custom defined condition for transmitting images Image Destination IP Destination of PC where images will be sent Typically this is the IDS server 10 0 40 19 Transmit Point NOT USED Set in inches This is the point where the images are sent out of the camera This number
190. positives that occur Depending on the application s requirements and how SBS conditions are handled it may be necessary to make adjustments to reduce the number of false negatives and false positives NOTE In the AV6010 user interface go to Diagnostics gt System Status to view the SBS results Perform this procedure seasonally if package flow and variations of package types vary Accu Sort Systems Inc 05 AV6010_Setup_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 109 Connecting to the IMAGE Network Before attempting to connect to a camera s IMAGE port you need to set the laptop computer s static IP address as shown here How to use a static IP address aa PF amp Under Windows go to the Start menu Select Control Panel gt Network Connections and click Network Connections Click Local Area Connection Click Internet Protocol Click Properties Verify the window appears as shown below Use the following IP address should be selected Enter the following IP address 10 0 40 19 default IP for IMAGE network Subnet mask 255 255 255 0 Click OK Connect the laptop to the IMAGE port of a camera Internet Protocol TCP IP Properties 2 xl General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automaticall
191. pter 4 Setup your AV6010 See Chapter 5 Check operations See Chapter 6 03 AV6010 Mechanical Installation R10 doc Accu Sort Systems Inc 30 Mechanical Installation AccuVision AV6010 Long Range Camera System Manual General Mounting Guidelines As you plan the installation of the AV6010 Camera s and RangeFinder be sure to keep the following guidelines in mind Determine the proper AV6010 orientation and position as it relates to the scanning area and transport direction With the exception of lifting the AV6010 camera s into position on the mounting structure all mounting structure assembly and equipment installation can be performed by one installer Applications using an Accu Sort mounting structure define the AV6010 location on the application specific drawings provided with your system and are pre marked on the structure Plan your mechanical installation based on the application s electrical requirements See Electrical Installation Guidelines in Chapter 4 It is important that you follow all safety precautions when installing setting up operating maintaining troubleshooting or replacing any Accu Sort products parts or related equipment See Chapter 2 Safety Dimensions and Clearances The mechanical specifications dimensions and mounting footprint for the AV6010 Camera and RangeFinder are provided in Appendix A proper clea
192. rance Ease of access should also be considered when locating NOTE For installation wiring maintenance and service reasons allow for the mounting position Clearances recommended approximate Camera amp RangeFinder 6 inches 152 mm Connector Panel Camera Cover Access Panel 8 12 inches 203 305 mm Power Distribution Box PDB 42 inches 1066 mm deep used with multi camera systems 30 inches 762 mm wide 78 inches 1981 mm headroom Physical Support Requirements For details on the weight of the AV6010 Camera and RangeFinder see Appendix A Multiple camera systems and scanning tunnels may include further details on the physical support requirements with any application specific documentation provided Vibration Limitations The AV6010 Camera and RangeFinder are designed and tested to withstand continuous sine wave vibrations between 10 and 500 hertz limited to a displacement of 0 0157 inches 0 40 mm for frequencies between 10 and 50 Hz and limited to 2 G acceleration for frequencies between 50 and 500 Hz Accu Sort Systems Inc 03 AV6010 Mechanical Installation R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 3 31 Mounting Structure Assembly When a mounting structure is supplied by Accu Sort a set of drawings is provided that supplies details specific to the applications Accu Sort mounting structures are designed to support from one to six cameras in a tunnel c
193. rdware Revision 020 Camera Header Information Revision 01 Date 1107 Serial Number 0025410490 Assembly Number 105990 Number of Pixels 8192 Lens Type 140 Far Distance 125 Far DPI 166 Near Distance 066 Near DPI 325 Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 185 Diagnostics gt Tools View Load Parameter File View Parameter File HEEE use Save As to save _Browse Update Software Load Image Use to load a software image leapfrog_cflash tar gz Load Patch Use to load a software Patch leapfrog_update tar gz Installation will take a few minutes During installation the camera s STAT LED cycles through red green amber and off DO NOT reboot or remove power from the camera When the installation is complete the camera will reboot automatically Set Passwords Setup Password Monitor Password Set Passwords AV6010 System Manual AV6010 System Manual pdf AV6010 System Manual Revision 0 9 Utilities use Save As to download Ins zard AV6010 Installation Wizard Version 1 2 7 3 StaticFocusTarget pdf Use with the Installation Wizard Print with scaling set to NONE ImageViewer zip AV6010 Image Viewer Version 6 0 DynamicFocusTarget pdf Use with the AV6010 Image Viewer mera Ta Camera Scan Line Target DiagTools zip Collection of AV60
194. ring the camera system for your application Maintenance and Troubleshooting This preface explains how this user manual is organized and introduces other sources of information that you will find useful Intended Audience You should have a basic understanding of bar code scanning Equipment installers must be familiar with standard wiring techniques and terminology Because most Accu Sort software applications run in the Microsoft Windows and internet browser environments you should know how to use a mouse choose commands and work with windows and dialog boxes Thank You Thank you for using the AccuVision AV6010 Camera System and this manual We value your comments and feedback Feel free to let us know what you like or dislike about the AV6010 or this manual by e mailing us at info automation us datalogic com You can also mail your comments to our corporate headquarters address or call us directly at 1 800 BAR CODE or 215 723 0981 product manual was produced To learn if there is a documentation update NOTE There may be additional material that was not available when this go to our web site s corresponding product page at www datalogic com Other Sources of Information You can choose from many information sources including documentation training and support services to increase your knowledge and understanding of the AV6010 If this manual refers you to other documentation use only the latest versions unless
195. ror alignment tool to set the mirror position Tighten the mirror mounting screws that fix the mirror position in place After tightening the hardware re check the mirror angle with the alignment tool Remove the protective film from the mirror surface before attempting calibration Adjust mirror angle until the Flanged edge of mirror is flush bracket must with the face the camera alignment tool Mirror Alignment for Side Read Cameras IMPORTANT Mirrors for side read or quadrant applications must be aligned perpendicular with the flanged edge of the mounting bracket using the outside edge of the alignment tool Mark the bracket and write down the angle in case the mirror ever needs to be replaced 05 AV6010_Setup_R10 doc Accu Sort Systems Inc 70 Setup AccuVision AV6010 Long Range Camera System Manual Leveling the RangeFinder Before beginning normal operations the RangeFinder must be level with the conveyor surface This is especially important to dimensioning applications WARNING The RangeFinder uses visible red lasers and is rated as a Class 2 Laser Product Do not look directly into the beam Observe all safety precautions outlined in Chapter 2 Prerequisites RangeFinder software revision 6 0 or greater RangeFinder power must be ON during this procedure Confirm correct mounting location install drawings Chapter 3 Tools Required Socket Driver 1 2 5 32 Allen wrench To leve
196. rsedes those listed here HOST TRIG HOST IMAGE SYNC CCCOO zi B HET Hee FOCUS TACH e TE Tr JU OOOO IOIOI AV6010 Camera Interface Connector Panel A ccu soRT AccuVisiorr AV6010 RangeFinder Module PWR IN STATUS TACH SYNC cuum ost _ amp PRIME AV6010 RangeFinder Interface Connector Panel The cables are color coded SYNC cables are BLUE IMAGE cables are YELLOW for optional image capture system Avoiding Electromagnetic Interference Using Ferrites and Shielding To avoid electromagnetic interference snap on ferrites or shielded cable should be used as described below Connection Type HOST SERIAL Use 2 snap on ferrites positioned on the serial host cable as shown on Ethernet cables below FOCUS SERIAL Use 2 snap on ferrites positioned on the serial focus cable as shown on Ethernet cables below HOST NET Shielded cable or 2 snap on ferrites placed as shown below IMAGE NET Shielded cable or 2 snap on ferrites placed as shown below SYNC NET Shielded cable 04 AV6010 Electrical Installation R12 doc Accu Sort Systems Inc 54 Electrical Installation AccuVision AV6010 Long Range Camera Manual Ethernet Cable Snap On Ferrite Placement of Snap On Ferrites on Cables To Attach the Ferrites Snap two ferrites to each Ethernet or serial cable like those shown in the image on page 1 Place the ferrites approximately the distance shown from the end of t
197. rt Systems Inc 106 Setup AccuVision AV6010 Long Range Camera System Manual Setup for Transport Type To set SBS to work with Belt Conveyors OX Qv dE cou NS oe Ta Select the Setup tab in the Image Viewer Select Black Conveyor Belt from the drop down menu Select the Calibration tab Confirm Use Step by Step Tutorial checked Click the Enable Calibration button Follow the tutorial steps provided in the Image Viewer to set the Image Left Right Limits Set Maximum Left Pixels Set Maximum Right Pixels After setting the transport type continue with Capture Images To set SBS to work with Tilt Tray Conveyors 1 D XOT xy e LIS Select the Setup tab in the Image Viewer Select Light Colored Tilt Tray from the drop down menu Select the Calibration tab Confirm Use Step by Step Tutorial checked Click the Enable Calibration button Follow the tutorial steps provided in the Image Viewer to set the following Image Left Right Limits Tray Dimensions Tray Bolt Filter Misc Object Filter After setting the transport type continue with Capture Images Accu Sort Systems Inc 05 AV6010_Setup_R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 107 Capture Images sample of the live freight running through the system This sampling should IMPORTANT The objective is to collect images for a representative include a full variety of packages repres
198. s The Audit Trail and Alibi Storage Logs are only accessible from the top read camera of an AV6010 system with dimensioning Logging Options Error Log C Debug Log Audit Trail Log C Alibi Storage Log AATM Options C Query First Record C Query Last Record C Query Storage Statistics Start Time 2009 o1 z 21 Z2 12 z z z 55 c Query Time Range Year Manin ELT S Haut Minutes Seconds 2009 01 24 x 12 z 12 ss z Year Manin Day Haut Minutes Seconds Get Updated Log File Log File Accu Sort Systems Inc AV6010 Dimensioning System System Name ccuSort System DCM MAC Addr 00 00 50 3B FC 2E 608 2009 01 23 15 50 55 CERT Mode changed to 3 CRC OK 607 2009 01 23 15 50 55 DMMaxPkgHght changed to 900000 CRC OK 606 2009 01 23 15 50 55 DMMaxPkgWidth changed to 900000 CRC OK 605 2009 01 23 15 50 55 DMMaxPkgLen changed to 1800000 CRC OK 604 2009 01 23 15 50 55 DMMinPkgHght changed to 200000 CRC OK 603 2009 01 23 15 50 55 DMMinPkgWidth changed to 100000 CRC OK 602 2009 01 23 15 50 55 DMMinPkgLen changed to l100000 CRC OK 601 2009 01 23 15 50 55 LWAccuracy changed to 5000 CRC OK 600 2009 01 23 15 50 55 HQuality changed to l10000 CRC OK 599 2009 01 23 15 50 55 H ccuracy changed to Z0000 CRC OK 598 2009 01 23 15 50 15 CERT Mode changed to O CRC OK 597 2009 01 23 15 49 25 CERT Mode changed to 1 CRC OK 596 2009 01 23 15 49 25 DMMaxPkgHght changed to 36000 CRC
199. s see Diagnostics gt Tools in Chapter 8 Set Passwords As part of the initial system setup it is recommended that you change the Setup and Monitor passwords from the Accu Sort defaults For details see Diagnostics Tools in Chapter 8 Update Software If it becomes necessary to update your AV6010 software this can be done using the Load Image or Load Patch functions CAUTION Do not use the update software functions unless it is recommended to do so by Accu Sort technical support For details see Diagnostics Tools in Chapter 8 Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 6 111 6 Operations This chapter provides details on how the AV6010 Long Range Camera System functions during normal operation It also outlines how you can verify optimal performance through several methods Become more familiar with your application Step by step start up operations checklist Status Indicator LEDs AV6010 Camera RangeFinder Diagnostics monitoring to confirm normal operations After configuring your system using the AV6010 setup wizard and browser based setup application use the operations checklist to verify normal operations 06 AV6010 Operations R10 doc Accu Sort Systems Inc 112 Operations AccuVision AV6010 Long Range Camera System Manual AV6010 Startup 1 To start the AV6010 make sure it is connected to the power
200. se ACCU SORT SYSTEMS AV601 0 d the disclosed inf ti This is not a controlled copy unless stamped and the disclosed information remains our 1 controlled copy in red property It may not be disclosed copied or PY TELFORD PA 18969 USA HOST 223 HOST NET reproduced except for specific purpose without gt 1 Accu Sort s pri l Thi i FOCUS N ING IMAGE NET appear on any copy or reproducton ofthis PRN MR J PATE 8 28 09 CONNECTIONS AV6010 M SJO 4 G document TRIGGER ROC SYNC OUT 2003 ACCU SORT SYSTEMS inc DATE MR MULTIPLE CAMERAS CONTRACT DEPT if 4 3 TACH NS SYNC IN REVISIONS N HOST D Initial Release MR 8 28 09 HOST NET MOST ACCESSIBLE FOCUS LOR IMAGE NET TRIGGE GHEBT de CODES SYNC OUT TACH b SYNC IN AV6010 POWER AV6010 HOST HOST NET gt FOCUS IMAGE NET TRIGGER r ALT SA SYNC OUT TACH x SYNC IN POWER AV6010 HOST gt FOCUS Sf 7 IMAGE NET FASTMONITOR TRIGGER i lt a SYNC OUT gt 7 TACH SS SYNC IN HOST NET KEYBD MOUSE VIDEO KEYBD MOUSE VIDEO HOST p HOST NET VIDEO POWER FOCUS __ PT T WAGE NET TRIGGER RC SYNC OUT lt be TACH SYNC IN AV6010 HOST HOST NET gt FOCUS IMAGE NET Z 724 TRIGGER ALT P SYNC OUT TACH SYNC IN BOWER FASTMONITOR HOST This document is provided for a specific purpose ACCU SORT SYSTEMS AV601 0 d the disclosed inf ti This is not a controlled copy unless
201. so transmitted with the bar code data See Appendix G for further information on dimensioning Accu Sort Systems Inc 01 AV6010 Introduction R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 1 19 RIE OCR Applications Any AV6010 camera system can be equipped with an additional COM e module in the DCM to enable the optional RIE Raw Image Export for use in OCR Optical Character Recognition applications Side by Side Package Detection Applications An AV6010 camera system can be registered to use the side by side package detection option When enabled the system uses a multi dimensional approach to detect whether or not the packages passing through the scanning area are two or more items side by side significantly reducing the potential for mis sorts mis ships as well as package or transport damage Side by side package detection works on both tilt tray and belt conveyors Options and Accessories Contact your sales representative for assistance in determining which options and accessories will be applicable to your application If you know which items are needed contact Accu Sort Systems Inc Customer Service Department Ask for the Spare Parts Coordinator Hours 8 AM and 4 30PM EST Monday through Friday 1 800 BAR CODE 1 800 227 2633 Fax 215 723 1515 01 AV6010_Introduction_R10 doc Accu Sort Systems Inc 20 Introduction AccuVision AV6010 Long Range Camera System M
202. sponse Release IP ack from Decoder COMe 2 Blink Red Warning 3006 Warning No response Release IP ack from Decoder COMe 3 Blink Red Warning 3007 Communication with COMe 1 lost Solid Red Error 3008 Communication with COMe 2 lost Solid Red Error 3009 Communication with COMe 83 lost Solid Red Error 3010 More than maximum allowed COMe modules detected Solid Red Error 3011 Camera Control Processor iMX31 failed to boot Solid Red Error 3012 Communication with Camera Control Processor iMX31 lost Solid Red Error 3013 Invalid packet received over serial Ethernet link Info 3014 Failure in configuration internal network switch Solid Red Error 3015 Unable to load and start the FPGA Solid Red Error 3016 Info Maximum bar codes for a package exceeded Info 3017 Transmit point interrupt error Solid Red Error 3018 Info Bar code data received too late Info 3019 Invalid bar code data received from decoder Info 3020 Package database was empty Info 3021 Bar code data received for missing package Info 3022 Bar code data does not match any enabled type Info 3023 Package less than min package size detected Info 3024 Warning Belt speed detected by all cameras does not match Blink Red Warning 3025 Warning More than maximum allowed cameras detected Blink Red Warning 3026 Warning Camera with the same name detected Blink Red Warning Accu Sort Systems Inc A6 AV6010_Error_Codes_R10 doc AccuVision AV6010 Lon
203. state Thread in system state 4 Thread in system state 4 Thread in system state 4 Pkg Data Thread in system state Thread in system state 8 SysCtrl Sending system state 3 to all SysCtrl In CONFIG UPDATE STATE PM RANGER Ranger response received attempt StatLog Total No of cameras in config file 1 Thread in system state 4 4 threads Diagnostics gt Camera Log Descriptions Selection Definition Logging Options Error Log Displays the Error Log in the Log File when selected Debug Log Displays the Debug Log in the Log File when selected Audit Trail Log system Only available on the top read camera of a dimensioning See Appendix G for more information Alibi Storage Log system Only available on the top read camera of a dimensioning See Appendix G for more information Get Updated Log File button After selecting a log from the option buttons click this button to update the data being displayed in the Log File Log File Scrollable log based on the selection made under Logging Options Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B Diagnostics gt Camera gt Image Top Seq Number 9 C 4 O 0O QO o Bar Code or Dimensions LxWxH Result Type Camera 42018969 Code 128 Top 12901W400335667264 Code 128 Top 18969 8400
204. system key parameters which results in auto calibration The RangeFinder Mounting window can be used to adjust the dimensions as necessary to improve system performance Prerequisites The AV6010 Install Wizard should be downloaded and installed on your computer Use the RangeFinder Wizard to auto calibrate these configuration settings To set the RangeFinder Mounting configuration 1 Select Setup Mounting RangeFinder from the menu tree Select the camera position that you want to configure e g front top back etc The window for the selected camera position is displayed Enter the Mounting Angles roll pitch and yaw Enter the Mounting Position along belt across belt and height Enter the RangeFinder Ignore Limits left and right Enter the RangeFinder Settings as required by the application Click Update to save any changes pi moe co M Click Reset to return all parameters to the last values saved See also Setup Mounting RangeFinder in Appendix B 05 AV6010 Setup R10 doc Accu Sort Systems Inc 80 Setup AccuVision AV6010 Long Range Camera System Manual Camera Mounting A Use the Camera Mounting window to make adjustments to the orientation mounting position and front back box tracking extensions NOTE It is recommended that the AV6010 Install Wizard be used to set these parameters the first time Through a series of setup wizards you can teach the system key
205. t customer support technician Prerequisites You will need to know the following DPI at the far reading distance Automatically entered by the AV6010 Install Wizard To set the advanced imaging functions 1 Select Setup gt Advanced gt Imaging gt Camera Position from the menu tree The Imaging window is displayed for the camera selected LPI Lines Per Inch The AV6010 Install Wizard takes the DPI at the far reading distance and enters it as the LPI to assure images do not appear elongated Gain The options are Normal or Fixed Normal allows the camera to change the gain dynamically for variations in package sizes Fixed applies a fixed gain regardless of where in the DOF the package appears Digital Zoom When selected Digital Zoom maintains the same DPI throughout the whole DOF If not selected the DPI is determined by the height of the package passing through the DOF Image Mod HW Correction default is enabled Binarization Not available at time of publication Digital Gain This option digitally adds gain to the image to make the white area look brighter Image Enhance This option causes greater contrast in images i e blacks appear darker and whites appear brighter which improves the camera s ability to decode symbologies See also Setup Advanced Imaging Camera in Appendix B 05 AV6010 Setup R10 doc Accu Sort Systems Inc 88 Setup AccuVision AV6010 Long Range Cam
206. tandard RS232 422 serial ports identified as HOST and FOCUS Use RS232 for a direct connection to a controller personal computer or other device IOIO IOIO HOST Serial Port FOCUS Serial Port RS232 provides point to point communications at distances up to 50 feet 15 2 meters RS422 provides point to point communications at distances up to 1000 feet 300 meters RS422 communications require the use of an RS232 to RS422 converter application interconnections may vary from those defined here Be sure to A NOTE See the serial port pin outs drawing 111515 in Appendix I Your review any application specific information provided with your equipment In AV6010 dimensioning applications the 2 line by 20 character remote display option is connected to the FOCUS port of the top read dimensioning enabled camera Accu Sort Systems Inc 04 AV6010 Electrical Installation R12 doc AccuVision AV6010 Long Range Camera Manual Chapter 4 61 TACHOMETER and TRIGGER Connections If your system includes the TACH or TRIG options be sure to use the provided cables to make the necessary connections In multi camera networks these connections are made to only one camera That camera is considered to be the controller also called the DHCP server Applications using a tachometer TACH should have the provided ferrite installed on the cable to help eliminate noise In applications with a bottom read camera
207. tees 101 Dynamic Focus Calibrati on L LL EEE kk kk kk kk 103 Accu Sort Systems Inc 00b AV6010 Table of Contents R10 doc AccuVision AV6010 Long Range Camera System Manual Contents Side by Side Package Detection Setup and Calibration 104 Setup Camera Image Viewer sssseeeeeee emm eene 105 Setup for Transport TV Os zi s i dtanelkienk nyay gerat t Roe pe i lk iR 106 Capture Images c e eee oic E oat e Hte ere LEE un 107 Evaluate Images E EE E E E AL de nene 107 Optimize SBS Calibration oo k dad daka ua Ek dayey dav a ke kay 108 Connecting to the IMAGE Network ii kk emm eee 109 Download Camera Image Viewer seem eee 110 View Load Parameter Files sssese emen 110 Set Passwords ce ie dereka r i fo eie ue ee EAE ee eines 110 Update Software 1 treten d certe teh da vg Ku b xw nter Rate ee k da 110 Operations AV6010 Start p iere eren eee cre ne ond eode ede ede iir Rede deese 112 To quickly check the operation of an AV6010 System E 113 AV6010 Camera Status Indicators ee eee 114 LAN Communications Status Indicators eeren 115 Camera Control Panel Buttons lE ik nen 116 AV6010 RangeFinder Status Indicators sseeeee 117 Checking Operations erre eee niter t ee r
208. tem components RangeFinder Optional package induction e g photoeye light curtain Camera s Dynamically test system calibration Verify with actual product This appendix provides screens and useful reference information related to the AV6010 Install Wizard Eaccuvision A 6010 Install Wizard Welcome to the AccuVision AV6010 Auto calibration Install Wizard T Top Camera Tunnel Km Verify Use the AV6010 Install Wizard to auto calibrate the position of the AV6010 RangeFinder a all AV6010 Long Range Cameras installed for any reading orientation 13 30 15 17 Sep 20 13 30 15 17 Sep 20 Data directory path C Documents and Settings administrator My Documents AV601 OInstall 13 30 15 17 Sep 20 Start Create Tunnel IMPORTANT Step by step procedures are provided in Chapter 5 Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 193 AV6010 Installation Wizards Wizard Description RangeFinder Use to calibrate the RangeFinder s height above conveyor surface and region of interest Photoeye In fixed focus applications use the wizard to enter the distance from the photoeye to where the camera s scanline meets the conveyor If the photoeye is used in conjunction with a light curtain or RangeFinder use the wizard to enter the distance from the photoeye to the light curta
209. th other camera statistics For more information see the FAST Monitor User Guide A5 AV6010 Image Quality Analysis R10 doc Accu Sort Systems Inc 202 lmage Quality Analysis IQA AccuVision AV6010 Long Range Camera System Manual A A CAUTION It is recommended that this procedure be performed by an Accu Sort Trained and Authorized Technician On site service training and technical support is available from Accu Sort For more information contact Customer Service at 1 800 BAR CODE Prerequisites Calibration box 12 inch cubic box plywood recommended IQA test targets Camera system connected to FAST Monitor IMPORTANT The IQA target bar codes supplied by Accu Sort have unique serialization and should not be reproduced Plywood calibration boxes are also available from Accu Sort For additional targets or plywood calibration boxes contact your Accu Sort sales or service representative at 1 800 BAR CODE To test a camera s image quality with IQA 1 Affix the 8 inch square targets supplied by Accu Sort to a 12 inch cubic box plywood recommended The targets should be a Centered in the box faces b One IQA target per box face 2 During a non sort period manually induct the IQA calibration box into the tunnel keeping the box skew to less than 10 degrees 3 The camera s will read the IQA target s and return performance data to FAST Monitor Accu Sort Systems Inc A5 AV6010
210. th the selectable option to remove a code button type from the active list of selected symbologies Add Symbology Name Define a specific name for the symbology Code Type Select the symbology from the drop list All commonly used 1 D and 2 D symbologies are available Other selections appear in this drop down list ASI Diagnostic Aux Result 1 through Aux Result 4 Dimensions Select so that dimensioning data can be included in messages Requires a dimensioning enabled top read camera Min Length thru Max Quantity See above Add Use to add a new symbology to the Enabled Symbologies list button Set the symbologies once The enabled symbologies list is used by all cameras in a system Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 165 Communications gt Camera gt Transmit Point racking Tracking Mode Firailing Edas zj Distance To Transmit Point inch Leading Edge Transmit Point Tach Camera Scan Line i m and Illumination Field Leading Edge Trigger Source Distance to Transmit Point Trailing Edge Camera Scan Line and Illumination Field Transmit Point Tuch Trailing Edge Distance to Transmit Point Selection Definition Tracking Mode Select a mode from the drop down list drop down list Trailing Edge Use the trailing edge of packages to
211. the correct angle is covered in Chapter 5 Tools Required Socket driver 1 2 battery powered recommended Tools optional Tape measure The mirror assembly ships pre assembled If not attach the brackets to both sides of mirrors before proceeding to the next step 03 AV6010 Mechanical Installation R10 doc Accu Sort Systems Inc 40 Mechanical Installation AccuVision AV6010 Long Range Camera System Manual To install a mirror for a Front Top Back camera 1 Place the mirror assembly onto the mirror sled in the position marked Some mirror sleds are the same length as the mirror assembly in which case there will be no marks 2 Attach with front loading hardware Assure the mirror will not slide in the sled s channel when moved into position on the structure Do not over tighten which allows for adjustment during setup if necessary 3 Assure mirror is positioned facing in the correct direction 4 Lift mirror into position as marked on the mounting structure 5 Attach with front loading hardware do not over tighten IMPORTANT Do not remove the protective film from the mirror s surface until system setup and calibration See Chapter 5 Accu Sort Systems Inc 03 AV6010 Mechanical Installation R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 3 41 To install a mirror for a Side Quadrant camera IMPORTANT Depending on the application the side r
212. ticed that the environment is dirty enough that deposits are appearing on the RangeFinder windows The cleaning procedure should be performed without removing the RangeFinder from the mounting structure 1 Switch off the conveyor 2 Switch off the camera system 3 Review the exterior cleaning procedure before cleaning the three windows 4 Check the windows for any dust dirt or smudges If the window needs to be cleaned proceed to Step 5 Use a dry soft lint free cloth to remove accumulated dust If the windows are particularly dirty or smudged make a solution of seven parts denatured alcohol and three parts water Many over the counter solutions will leave deposits smudges that can affect performance Apply the cleaning solution to a cotton swab or lint free cloth Apply the cleaning solution to the windows Remove any streaks or remaining moisture with a dry soft lint free cloth or lens paper 10 Verify RangeFinder operation Follow the Operations Checklist procedure in Chapter 6 ACCU SORT 07 AV6010_Maintenance_R10 doc Accu Sort Systems Inc 128 Maintenance AccuVision AV6010 Long Range Camera System Manual Tighten Mounting Hardware The front loading mounting hardware used to assemble the mounting structure and mount the equipment should not become lose if properly tightened This is a safety check recommended for harsh environments where vibration may be a problem 1 Check all struc
213. tion Tabs When SBS is enabled the following tabs are provided Setup Calibration Detection LPI Lines Per Inch 141 Camera Angle deg fan Minimum Confidence 2 vo Read Parameters from Camera Side By Side Operating Mode Black Conveyor Bel IV Post Process Displayed Images IV Crop Images to Image Valid The Setup tab is used to retrieve parameters from the camera and set the transport type used with the SBS enabled system Setup Calibration Detection Enable Calibration Disable Calibration IV Use Step by Step Visual Tutorial lt Previous Next gt Image Left Right Limits Maz Lett Pixel 134 May Right Pixel jo The Calibration tab changes based on the transport type selected belt or tilt tray Setup Calibration Detection SBS Edge Sensitivity m SBS Detection Sensitivity T Label Images AUTO Mode Label Current Image Process Images and Set Parameters Process Images and Calc Results Save Parameters to Camera The Detection tab is used to optimize the SBS conditions that the system uses for side by side package detection The image evaluation does not include SBS conditions detected by the RangeFinder or identified by the ignore codes Accu Sort Systems Inc A2 AV6010 User Interface R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix B 189 Understanding the SBS Rate SBS Rate x e
214. tomer applications are reviewed by Accu Sort applications engineers to assure the best camera solution is specified for the application s unique requirements including transport speed and symbologies being read Above is a sample read chart for the 110 lens version of the camera This read chart is intended for use as an example only Accu Sort Systems Inc A1 AV6010 Specifications R10 doc AccuVision AV6010 Long Range Camera System Manual Appendix A 151 Certifications UL Listing UL UL Listed UL Listed to Canadian safety standards Standard to which conformity is declared EN60950 Test Spec IEC 60950 3RD Edition 2000 Information Technology Equipment I T E Including Electrical Business Equipment Rome s Standards to which conformity is declared fe o O e z Fe FCC 47 CFR Part 15 subpart B Unintentional Radiators Ka e gt USA AV6010 Camera AV6010 RangeFinder CLASS A Radiated Emissions CLASS A Radiated Emissions CLASS A Conducted Emissions CLASS B Conducted Emissions Standards to which conformity is declared C 1 Emissions EN 61000 6 4 2001 CISPR 11 1999 Radiated Emissions Class A CISPR 11 1999 Conducted Emissions Class A 2 Immunity EN 61000 6 2 2001 Electromagnetic Compatibility Generic Standards Immunity for industrial environments EN 61000 4 2 1995 Electromagnetic compatibility EMC Electrostatic discharge immunity test EN 61000 4 3 2001 EMC Part 4
215. trical installation requirements for an AV6010 RIE application The initial RIE setup is handled through the AV6010 s web browser user interface recommended that only authorized and trained service technicians perform set up parameter adjustments changes or FRU part replacement Special training is required for AV6010 systems equipped with RIE Training is available from Accu Sort Contact your sales representative or customer service for additional information Do not attempt to set up a system for RIE without proper training or the assistance of Accu Sort technical support CAUTION Because of the complexity of the AV6010 Camera System it is Prerequisites To utilize AV6010 s in camera raw image export RIE capabilities the following is required AV6010 Camera s with RIE capable DCM COM e 3 populated for RIE and 1GB Copper board in PCI slot Review application specifications and define requirements with an Accu Sort Applications Engineer The basic requirements for interfacing with AV6010 RIE includes RIE Destination Server Linux based Hardware configuration is determined with the user by an Accu Sort application engineer based upon the application requirements Dual port network card 1GB throughput per RJ45 port Slower applications may only use one port C or C compatibility with the ASI RIE Library Application Programming Interface A8 AV6010 Raw Image Export R10 doc Accu Sort Systems Inc
216. tructure drawings provided with your system 3 Usethe proper mirror alignment tool to set the mirror position 4 Tighten the mirror mounting screws that fix the mirror position in place 5 After tightening the hardware re check the mirror angle with the alignment tool 6 Remove the protective film from the mirror surface before attempting calibration Flanged edge of bracket must face the camera Adjust mirror angle until the mirror is flush with the alignment tool Mirror Alignment for Front Top and Back Cameras IMPORTANT Mirrors for front top and back read applications must be aligned parallel with the flanged edge of the mounting bracket using the inside edge of the alignment tool Mark the bracket and write down the angle in case the mirror ever needs to be replaced Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 69 A To align a mirror for Side Read applications 1 Confirm mirror is properly mounted to the mirror sled as shown The flanged edge of the mirror mounting brackets should face the camera and the mirror angle will be almost perpendicular with the flange Confirm the mirror assembly is mounted in the correct position on the mounting structure Mirror positions are pre marked on the mounting structure You can also check these positions on any mounting structure drawings provided with your system Use the proper mir
217. ts Power Consumption Visual Indicators 6 LEDs Bar Code Types Connections Distributed Computing Module Options Vibration Limit Reliability Service Options Warranty Compliances Description AccuVision AV6010 Long Range Camera System 250 DPI Belt 620 FPM 3 2 MPS H 11 15 283 mm x W 32 75 832 mm x L 15 31 389 mm H 11 15 283 mm x W 44 75 1137 mm x L 15 31 389 mm H 5 42 138 mm x W 3 25 83 mm x L 36 0 915 mm Camera Short Illum 68 08 Ibs 30 8 kg RangeFinder 18 0 Ibs 8 2 kg Long Illum 81 79 37 1 kg Camera Rigid cast aluminum chassis with powder coated aluminum access covers RangeFinder Powder coated extruded aluminum Operating 32 to 122 F 0 to 50 C Storage 4 to 158 F 20 to 70 C 10 90 non condensing Camera High intensity red LEDs 635 nm RangeFinder Two visible red lasers 650 nm 115 230 VAC 50 60 Hz 85 110 450 VA max for standard configuration 800 VA max with all options Camera STAT TRIG TACH HOST L C PWR RangeFinder 7 status LEDs All standard 1D and 2D symbologies Gigabit Ethernet TCP IP RJ45 Serial RS232 422 9 pin D LynxOS on main processor Linux OS on up to 3 Com Express modules Dimensioning Raw Image Export RIE for OCR Monitor and Keyboard with trackball VisionCapture Image Depot Server IDS FAST Monitor Camera and RangeF
218. ts only Unit Serial Number Calibration Counter Value AV6010 Dimensioning System MID Certificate Number T10194 OIML Certificate Number NL1 09 10 ACC U SORT i WYWY ACCUSORT COM 200 mm 6 0 in 200 mm 6 0 in 200 mm 8 0 in 1800 mm 72 in 900 mm 36 in 900 mm 36 in oe nen mmesm amem Minimum Maximum Conveyor Speed Vmin 0 38 m s 75 ft min Vmax 3 15 m s 620 ft min Temperature Range 0 C 32 F 40 C 104 F Minimum Spacing 50 mm 2 in from 0 38 mis 75 ft min to 1 6 m s 300 ft min 100 mm 4 in from 1 7 m s 301 ft min to 3 15 m s 620 ft min Limitations of Use For singulated opaque and cuboidal objects only Unit Serial Number Calibration Counter Value Figure G 13 Specifications Labels for OIML Approved AV6010 Dimensioning System Accu Sort Systems Inc AT AV6010 Dimensioning R13 doc AccuVision AV6010 Long Range Camera System Manual Raw Image Export RIE 229 H Raw Image Export RIE Introducing AV6010 with Raw Image Export RIE Any bar code reading application using an AV6010 Camera can also be configured to provide raw image export RIE of high resolution images at high speeds Typically this is used in optical character recognition OCR applications If your system is RIE enabled the camera s will be equipped with a DCM that includes the optional Raw Image Export RIE COM e module There are only a few special hardware or elec
219. ture camera mirror and RangeFinder mounting hardware Tighten as necessary Do not over tighten Be sure not to disturb the alignment of the RangeFinder or any mirrors also mounted to the same structure 2 Check the mounting hardware of other devices Tighten as necessary Do not over tighten Checking Connections All wiring connections to the AV6010 Camera s and RangeFinder are made through the connector panels This is a safety check recommended for harsh environments where vibration may be a problem Reference Chapter 4 Electrical Installation 1 Check all wiring connections to the camera Tighten as necessary Do not over tighten 2 Check all cabling for signs of wear damage Repair replace any damaged cable connections as necessary 3 Check all cabling used with optional devices e g monitor keyboard etc to assure they will function properly when they are needed Verify Operation Follow the procedure defined in Chapter 6 Operations Checklist Accu Sort Systems Inc 07 AV6010 Maintenance R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 8 129 8 Troubleshooting This chapter provides instructions for diagnosing troubleshooting and correcting AV6010 performance issues It provides specific information on a Status Indicators Diagnostics Troubleshooting Problem Cause Solution Reference the content of this chapter for details on the diagnostics tools and logs available
220. urement Canada MC International Organization of Legal Metrology OIML R129 Measurement Instrument Directive MID and Western Europe Legal Metrology Cooperation WELMEC Remote Display In all legal for trade applications the AV6010 certified dimensioning system is required to have at least one remote display per site for inspection purposes This can either be a laptop computer or the optional Remote Display available from Accu Sort Figure G 4 The Remote Display is a 2 line by 20 character vacuum fluorescent display The display shows the dimensions for the most recent two boxes with the most recent box on the lower line The display will show 16 2 14 2 7 8 16 6 14 2 B LL L WW W HH H in or mm Figure G 10 Dimensions on Remote Display where B is box number 0 to 9 L is longest horizontal dimension length W is shortest horizontal dimension width H is height Dimensions are displayed in either inches or millimeters Measurement Canada MC requires a dedicated Remote Display for every dimensioning system on site Most other certified dimensioning applications will use a customer supplied laptop computer as the remote display Accu Sort Systems Inc A7 AV6010_Dimensioning_R13 doc AccuVision AV6010 Long Range Camera System Manual Appendix G 225 Certification Inspection and Sealing The AccuVision AV6010 Long Range Camera System with in camera dimensioning is certified for singulated applic
221. ust tied to a photoeye input It is active when the camera is acquiring images TACH Blinks when tachometer is active Rate is sub sampled from actual tach every 2000 pulses HOST Indicates TX and RX communications activity on HOST serial port FOCUS Indicates TX and RX communications activity Used in Light Curtain mode PWR Power Lights and stays lit after power up and application startup NOTE See Chapter 8 and Appendix F for details on fault conditions indicated by these LEDs Accu Sort Systems Inc 06 AV6010 Operations R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 6 115 LAN Communications Status Indicators Green T gt Tu D LED 1 Gigabit LAN LED Status Indicators 1 Gigabit LED Color LED State Description Left Off LAN link is not established On LAN link is established Right On Modulates with data 06 AV6010 Operations R10 doc Accu Sort Systems Inc 116 Operations AccuVision AV6010 Long Range Camera System Manual AV6010 Camera Control Panel Buttons Three buttons are located on the DCM interface panel A8 c CU SORT r AccuVision AV6010 Camera Module a mM EHE EH m E E E STAT TRIG TACH HOST FOCUS PWR Button Description Upload Download Default Push and hold Up and Down buttons simultaneously STAT LED will start blinking rapid
222. ution to the exit window Remove any streaks or remaining moisture from the exit window with a dry soft lint free cloth or lens paper Verify camera operation Follow the Operations Checklist procedure in Chapter 6 gt AYY 07 AV6010 Maintenance R10 doc Accu Sort Systems Inc 126 Maintenance AccuVision AV6010 Long Range Camera System Manual Cleaning the Folding Mirror A A WARNING Shut down the camera system before performing this maintenance task Do not stare into the camera s window at the LED light Avoid direct eye exposure The LED light level does not constitute a health hazard however staring at the LED light for prolonged periods could result in eye damage CAUTION Use care when cleaning the mirror to assure that the alignment with the camera is not altered Never apply cleaning solution directly to the mirror Always apply the solution to a cloth and then the cloth to the mirror It is a good habit to pre mark the mirror position so if it does move it can be returned to the original position This procedure is recommended only if it is noticed that the environment is dirty enough that deposits are appearing on the folding mirrors The cleaning procedure should be performed without removing the mirror from the mounting structure 1 Switch off the conveyor 2 Switch off the camera system 3 Review the exterior cleaning procedure before cleaning the folding mirror 4 Check the
223. ware 5031 Info Belt or Tachometer stopped 5045 Info Attempt to focus below minimum range Bottom Top Back Left Tools Seq Number Bar Code or Dimensions LxWxH Result Type Camera 1885 w3012120056 3 Code 128 Top 1880 w4020200057 3 Code 128 Top 1878 w3012120056 3 Code 128 1875 C1283100055P Code 128 1875 C1283110055P Code 128 1875 C1283120055P Code 128 1875 C1283140055P Code 128 1872 w4020200057 3 Code 128 ACCU SORT Figure G 3 Remote Display for Certified Dimensioning Measurement Canada requires a dedicated remote display be located at every dimensioning location within a site and should be mounted for easy visibility Accu Sort includes a 2 line by 20 character vacuum fluorescent display for this purpose It is used to display the certification mode data box length width height in either inches or millimeters TES LL Figure G 4 Dedicated Remote Display A7 AV6010_Dimensioning_R13 doc Accu Sort Systems Inc 219 220 Dimensioning AccuVision AV6010 Long Range Camera System Manual AV6010 User Interface Screens related to Dimensioning When the top read camera in a system is equipped with dimensioning capabilities the Dimensioning screen is provided via the web browser interface After login go to Setup gt Advanced gt Dimensioning to view the screen Dimensioning Options Dimensioning M Enabled CertMode CERT On English z DPI
224. when the CERT Off is selected CERT On English The certification mode is enabled and reports dimensioning data in inches CERT On Metric The certification mode is enabled and reports dimensioning data in millimeters 12D CERT On OIML Metric The certification mode is enabled and reports dimensioning data in millimeters 10D Package Height Options Variation Set this to be double the height accuracy Threshold Example An 0 1 accuracy should have a variation threshold of 0 2 Accuracy Set for 0 1 0 2 or 0 5 5 10 20 mm based on the calibrated accuracy drop down list of the system s RangeFinder Package Length Width Options Confidence Enter as a percentage 0 100945 Threshold Accuracy Set for 0 1 0 2 or 0 5 5 10 20 mm drop down list Certified Package Size Options Minimum Length Can be set to the certified minimum or greater Package Size Width Height Maximum Length up to 72 Package Size Width up to 36 Height up to 36 Ranger Left Extend Offset Ranger Right Extend Offset Advanced Options Length Direction of Travel Determined by Longest Side See Chapter 5 for details on Dimensioning Setup and Calibration Additional reference information on dimensioning is provided in Appendix G A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 176 AV6010 User Interface AccuVision AV6010 Long Range Cam
225. wser user interface Certified dimensioning applications involve special requirements that are addressed throughout this appendix CAUTION Because of the complexity of the AV6010 Camera System it is recommended that only authorized and trained service technicians perform set up parameter adjustments changes or FRU part replacement Special training is required for AV6010 dimensioning systems Training is available from Accu Sort Contact your sales representative or customer service for additional information Do not attempt to set up a dimensioning system without proper training or the assistance of Accu Sort technical support Overview The minimum requirements for using in camera dimensioning include AV6010 RangeFinder calibrated for either 0 5 0 2 or 0 1 accuracy AV6010 Top Read Camera with dimensioning ready DCM Tachometer If the application is for certified dimensioning it will also include Laptop computer for remote display and inspection customer supplied recommended for all certified dimensioning applications Remote Display 2 line x 20 character required by Measurement Canada optional for others Certified Label on Top Camera and Mounting Structure required for all certified dimensioning applications Top Camera DCM sealed required for all certified dimensioning applications Calibration Seal on Tachometer required in Europe optional for all others A7 AV6010_Dimensioning_R13
226. x Learn the Region of Interest a Measure the conveyor width used by the application b Measure the usable conveyor from i Leftedge to the left side RangeFinder spot ii Right edge to the right side RangeFinder spot c Enter the three measurements in the wizard and click Next Confirm Height Above Conveyor Surface using a calibration box Use the Summary to review the position information that will be sent to the camera system Click Finish to save the RangeFinder position information to the camera system Continue with the Camera wizard NOTE It is recommended that these numbers not be changed Accu Sort Systems Inc 05 AV6010 Setup R10 doc AccuVision AV6010 Long Range Camera System Manual Chapter 5 97 Left side of conveyor Direction of Travel Right side of conveyor RangeFinder s scan line on conveyor Close up of the RangeFinder s edges of usable belt shown scan line pattern code words RangeFinder Scan Line Measuring from edge of conveyor Close up of measuring to the alignment dot to the alignment dot Measuring to determine the Region of Interest 05 AV6010 Setup R10 doc Accu Sort Systems Inc 98 Setup AccuVision AV6010 Long Range Camera System Manual Photoeye Wizard This wizard is used to setup a photoeye as the package detection trigger E source for the camera system Prerequisites Photoeye must be installed at the correct location a minimum of 6 0 in
227. xed focus there are other settings that must be made See Mounting gt Camera RangeFinder The RangeFinder provides the focus information to the camera s RangeFinder Focus Options available when the RangeFinder is performing the package detection Offset Front Focus for Skewed Box If a box is skewed this option provides a front read camera with an offset in the front of the box so the focus does not start at the front corner Offset Back Focus for Skewed Box If a box is skewed this option provides a back read camera with an offset in the back of the box so the focus does not start at the front corner RangeFinder Focus Options when a photoeye is used for package detection PE Indicates Package is Present This option should not be checked for tilt tray applications Light Curtain The light curtain provides the focus information to the camera Package Detection Trigger drop down list Trigger Source These options change depending on the focus source Trigger by RangeFinder RangeFinder provides the start end of packages signal Trigger by Photoeye Photoeye input is used to determine the start end of packages Trigger by Rangefinder using Photoeye In this case the RangeFinder uses the Photoeye data combined with the ranging information to provide a continuous trigger for the package Trigger by Bottom Camera PE Special case of Trigger by Photoeye w
228. y Use the following IP address IP address We 9 Subnet mask 2E 255 a Default gateway C Obtain DNS server address automatically Use the following DNS server addresses Preferred DNS server J Alternate DNS server Advanced Cancel Setting a Static IP address to access IMAGE network 05 AV6010_Setup_R10 doc Accu Sort Systems Inc 110 Setup AccuVision AV6010 Long Range Camera System Manual Download Camera Image Viewer To download and install the Camera Image Viewer 1 Establish a connection with the AV6010 user interface 2 Goto Diagnostics gt Tools in the menu tree The Tools screen is displayed 3 Under Downloads click the Utilities and Documentation link 4 Select the ImageViewer zip 5 Open the zip file and copy the Image Viewer into a separate folder IMPORTANT To perform side by side package detection setup with the Image Viewer version 6 0 or newer is required View Load Parameter Files Use this diagnostics tool to View the XML parameter file Load an XML parameter file to the camera system from a laptop computer Save a backup copy of the XML parameter file to a laptop computer copy of the XML parameters file be saved for future reference This is NOTE After completing the initial system setup it is recommended that a especially useful for single camera installations For detail
229. y be enabled This scenario this option prevents is one such as a DCM with a newer version of standard software being installed in a tunnel with custom software based on an older standard Without this option the tunnel would upgrade itself automatically to the newer standard software which would be undesirable AV6010 MAC Address Cameras unique MAC address Components Unit Type Identifies whether the unit is a RangeFinder or Detected camera IP Address IP address provided by the DHCP AV6010 Position drop down list Use to identify the camera position in a tunnel system Software ID Version Blink button Use to blink the illumination of a camera to confirm location and operation Additional AV6010 New components to be added to the AV6010 system appear Components here For example During initial setup all cameras and the Detected RangeFinder are listed If the RangeFinder or a camera DCM is ever replaced they will also appear here The Configure column offers button options New or Replace Update After making changes to either the System Name or camera Positions click to Update Reset After making changes to either the System Name or camera Positions click to Reset to previously saved information A2 AV6010 User Interface R10 doc Accu Sort Systems Inc 156 AV6010 User Interface AccuVision AV6010 Long Range Camera System Manual Tachometer Tachometer Source
230. your application uses an Accu Sort mounting structure the positions of the RangeFinder camera sleds and mirror sleds are pre marked to simplify installation Prerequisites Structure installation completed Structure drawings standard or custom showing proper positioning of equipment on the structure Application s specifications Tools Required Socket Driver 1 2 battery powered recommended Allen Wrench 5 32 Tape Measure minimum 12 to 25 feet 3 65 to 7 62 meter 03 AV6010 Mechanical Installation R10 doc Accu Sort Systems Inc 36 Mechanical Installation AccuVision AV6010 Long Range Camera System Manual Camera Installation Prerequisites A flat surface preferably the conveyor belt Application specifications and mounting structure drawings Determine camera position and reading direction Tools Required Socket driver 1 2 battery powered recommended Tools optional Tape measure To install a Front Top Back camera 1 Place the camera on the sled aligning the camera mounting feet with the alignment marks 2 Attach with front loading hardware Do not over tighten which allows for adjustment during setup if necessary but assure the camera will not slide in the sled s channel when it is lifted into position 3 Assure camera is positioned with illumination side facing in the correct direction before lifting into position 4 Use two people to lift the camera sled asse

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