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Vision Sensor FQ User Manual

1. Judgement results indicator color orange ERROR indicator color red and BUSY indicator color green Power supply voltage 20 4 to 26 4 VDC including ripple Insulation resistance Between all lead wires and case 0 5 MQ at 250 V Current consumption 2 4 A max Ambient tempera Operating 0 to 50 C ture range Storage 25 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation range Ambient atmosphere No corrosive gas Vibration resistance 10 to 150 Hz single amplitude 0 35 mm X Y Z directions destruction 8 min each 10 times Shock resistance 150 m s 3 times each in 6 direction up down right left forward and backward destruction Degree of protection IEC 60529 IP67 Except when Polarizing Filter Attachment is mounted Sensor PBT PC SUS Mounting Bracket PBT Polarizing Filter Attachment PBT PC Ethernet connector Oil resistance vinyl compound I O connector Lead free heat resistant PVC Depends on field of view and installation distance Refer to Table 1 Mounting Bracket FQ XL 1 Polarizing Filter Attachment FQ XF1 1 Instruction Manual Quick Startup Guide Member Registration Sheet Warning Label Class 2 0 L s Ipu ddy Specifications and Dimensions EE 190 Table 1 Single function models Standard models Field of view Installation dis Num Weight LEDs FQ S10010F FQ S15010F FQ S20010F
2. Image logging The BUSY signal turns OFF when image logging is completed Result display The BUSY signal turns OFF when the result display is completed ee Controlling Outputting in Parallel FQ User s Manual Controlling the Sensor from an External Device The following Sensor functions can be controlled with command inputs from an external device without connecting the Touch Finder Function Description Reference Switching the scene This command changes the scene when the line process changes p 137 Re registering the model or refer This command re registers the judgement references for measurement when lev p 139 ence color els are changed Clearing an error This command turns the ERROR signal OFF p 141 Continuous measurement Continuous measurement is performed while this command is input p 129 Changing the Scene This section describes how to change the line process by changing the scene Wiring Color Signal State Description The signals shown at the left monies are used Refer to the following Standard Mode _ Expanded Mode l information for signal wiring Gray INO Scene number Scene number Specifies the scene number 0 to 31 Oto 15 z iring so LT 2 4 Wiring p 28 Red IN2 White IN3 Purple IN4 ON Yellow IN5 ON Trigger to change the scene Orange OUT1 Processing in progress default BUSY Timing Chart 1 Specify the sc
3. Judging according to sizes 0 Judging according to colors lt gt Inspection Item Selection Guide FQ User s Manual The basic steps for setting up inspection items are shown below Step 1 Configuring Inspection Items Step 2 Teaching Step 3 Setting Judgement Parameters If measurements are unstable Step 4 Setting Detailed Items Step 5 Re teaching suonoedsu dN Bues 14 e Only one inspection item can be used with a single function model FQ S1 Sensors e Up to 32 inspection items can be combined and used with a standard model FQ S2 Sensors FQ User s Manual Setup Procedure for Inspection Items EJ Adding New Inspection Items 1 Press Inspect Inspection 2 Press an unused inspection item number 3 Press Add item on the menu 4 Select an inspection item such as Search setup Add item When registering multiple inspection items press the inspection item number after 1 and set it in the same way If more than six inspection items are set drag the Jj icon at the bottom of the menu up to display the next inspec tion item numbers Configuring Inspection Items FQ User s Manual Modifying Existing Inspection Items 1 Press the number of the inspection item to be set 2 Press Modify on the menu Deleting Inspection Items 1 Press the number of the inspection item to be delet ed 2 Press Delete on the menu
4. OG Search Edge Position me Edge Width ee Color Data Li Registering inspection items p 50 Inspecting with the Area Inspection Item FQ User s Manual Step 2 Teaching Teaching means to store the region and the color area in the region as reference data for the measurement p gt Inspect Inspection Add item Area Settings Tab Page 7 Press Teach Drag the rectangle Drag a corner to 2 Place the object that is to be used as the measure t Ve size the rectangle ment reference in front of the camera PADE e AI laal rea 169 91 683 396 3 Move the rectangle to the location to be measured g 4 Press OK 5 Press TEACH on the lower right of the display The basic settings will be registered when teaching has been completed 6 Press Back to end teaching Li Changing the measurement region p 57 The following data is stored as the measurement reference Item Parameter Description Reference data Extract color This is the color for which to measure the area The color occupying the larg est area will be automatically registered Reference area The area to use as a reference is set automatically Step 3 Adjusting Judgement Parameters p gt Inspect Inspection Add item Area Settings Tab Page 7 Press Judgement Lower limit Upper limit 2 Set the D Area range for an OK judgement Judpement Continuous measurements will be performed for t
5. Setting Expressions 7 Press Expression on the Settings Tab Page Inspect gt Calculation ll l Judgement 2 Press the expression number that you want to use aT FQ User s Manual Calculations and Judgements Using Inspection Item Data 77 suoo dsuj dN Pues Y 3 Press Modify on the menu Expression settings O Expressiond Performing Similar Calculations At Different Locations e Rename The name of the calculation can be changed 16 characters max e Copy Previously registered calculation expressions can be copied 4 Set the expression by selecting items from the Da ta Const and Math Tab Pages The expression will be displayed in the space under Ex pression settings Do not exceed 255 characters in the expression Item Description Const Press this to input constants or a mathematical operator The following operators can be used addition subtraction x multiplication and division Data Press this to use measurement data reference values and judgement results of other items Math Press this to use functions Expression Notation Expressions must have the following notation Is X _ Text string corresponding to the item position correction data inspection item or calculation settings Position correction data PO Inspection item inspection item number calculation settings data ZO Example Finding the distance between the cente
6. 1 Press lt q Brightness on the right side of the dis play 2 Move the bar to the left or right to adjust the bright e ness Recommended setting 75 or less HDR OFF Moving it to the right will make the image brighter while moving it to the left will reduce the brightness of the im ate a FQ Series Press AUTO to automatically adjust the brightness ac Le cording to the image Eata 3 Press OK e The exposure time will be longer for larger values This may cause the image to blur if the object is moving fast If the Sensor is used on a high speed line check that the images are not blurred under actual operating conditions e f the brightness changes inconsistently with each image turn ON the Brightness Correction Mode p gt Image lt Brightness correction When the Brightness Correction Mode is ON the brightness will be consistent but the timing when images are taken will be delayed by 25 ms Make sure that appropriate images of the measured objects are taken when the Brightness Correction Mode is ON Timing Chart When the Brightness Correction Mode Is ON Taking images begins 25 ms after the TRIG signal is input TRIG signal ON Brightness OFF Correction ON oni mein Y ON tees BUSY signal OFF ON while the measurement process is being executed LT Reference Timing Chart When the Brightness Correction Mode Is OFF p 127 3a Adjusting Image Quality FQ User s Manua
7. 7 Press the data for which to change the logging pa STRESS rameter 2 Change the logging parameter and then press Back Data logging None Delete log Logging Measurement Data and Image Data FQ User s Manual Item Description Image logging e All All images will be logged regardless of the measurement results e Only NG Only images for which the overall judgement was NG will be logged e None No images will be logged default Data logging e All All measurement data Measured values and calculation results will be logged regardless of the measurement results e Only NG Only measurement data Measured values and calculation results for which the overall judgement was NG will be logged e None No measurement data Measured values and calculation results will be logged default The logging parameter settings are the same for file logging and recent results logging Starting and Stopping Logging After logging is started i e set to ON the specified image data and measurement data will be saved in the SD card or computer hard disk each time measurements are performed gt Run Mode Ea Press Logging Press Image logging or Data logging Press ON to start logging Press OFF to stop logging Press Back A GND Saved Log Data e Storage Locations and File Names for Logged File Data Data Storage location File name Image logging sensor_name YYYY_MM_DD HH_MM_SS IFZ L
8. 96 Configuring the Run Mode Display FQ User s Manual Specifying the Startup Run Mode Display The display that appears when power supply is turned ON can be set The default setting is Graphics D gt zma Setup Mode or Run Mode TF settings Startup display Display pattern You can set the scene to be displayed when the power supply is turned ON LT setting the Startup Scene p 105 Displaying the Inspection Item Results You can scroll though the measurement results of all the configured inspection items by using the following operations Switches to the previous inspection item Switches to the next inspection item Run FQ 100ms FQ Series oi a a The following are also displayed in addition to the measurement results for each inspection item e Camera input The image that is being measured is displayed e Position comp The result of position compensation is displayed e All Region The measurement regions for all inspection items are displayed FQ User s Manual Configuring the Run Mode Display uoneiado 9 98 6 3 Checking the Trend of Measurement Results with Graphs Measurement result histories can be checked using the trend monitor and histograms Trend Monitor Changes in the measurement values of the selected inspection item against time can be observed from the graph It becomes possible to predict when malfunctions may occur or to analyze the cause of the
9. Delimiter Delimiter When the Command Is Not Processed Normally Delimiter lt Parameter Descriptions gt Error code Returns the latest error code If there is no error history the response is 00000000 Refer to 9 7 Error Table p 168 for details FQ User s Manual Outputting Controlling with Ethernet 161 SO8DINEQ JEUI9 XJ YIM SUOITEDIUNWWWWOD 9 162 CLRMEAS Clear Measurement Values This command clears the measurement values lt Command Format gt Command SSS SSS c tjrimielals cr Delimiter lt Response Format gt When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally Delimiter Outputting Controlling with Ethernet FQ User s Manual CLRERR Clear Errors This command clears the error output status error output and error indicator lt Command Format gt Command ee cjt R elrir fcr Delimiter lt Response Format gt When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally Delimiter FQ User s Manual Outputting Controlling with Ethernet 163 SO8DIAEQ JEUI9 XJ YIM SUOITEDIUNWWWWOD 9 RESET Restarts the Sensor This command restarts the Sensor lt Command Format gt Command i RJels el tor Delimiter lt Response Format gt When the Command Is Processed Normally If process is completed normally the Sensor is restarted There
10. lt Parameter Descriptions gt Data number Specifies the data number LT Refer to 10 2 External Reference Parameters p 183 for details Acquired value The position compensation data and threshold value are returned LT Refer to 10 2 External Reference Parameters p 183 for details Outputting Controlling with Ethernet FQ User s Manual Sets the Position Compensation Data The command sets position compensation parameters and measurement values lt Command Format gt External reference data Command 3 digits max Set value aaaaaoww ye Ptols itr ijojnjojait a I fa or Space Space Delimiter 0x20 0x20 ejoj for Delimiter Command External Set value reference data 3 digits max Space Space 0x20 0x20 lt Response Format gt When the Command Is Processed Normally or Delimiter When the Command Is Not Processed Normally Delimiter lt Parameter Descriptions gt External reference data Specifies the external reference data number number O Refer to 10 2 External Reference Parameters p 183 for details Setting Specifies the set value Refer to 10 2 External Reference Parameters p 183 for details FQ User s Manual Outputting Controlling with Ethernet 155 s 9JA dq 2U19 X7 YIM SUOITEDIUNWWLUOD 9 TEMDATA or ID Acquire Inspection Item Data This command acquires the
11. 1 Edge Position Color Data 3 Color Data spect ERZE ht Co a rr laaa a tory ooo ee a m Setup Ima ge Run 2 colofon _ E ee e e Executing Similar Measurements in Different Places Copy an inspection item that is already registered Copy Change the name of an inspection item Rename FQ User s Manual Configuring Inspection Items 51 suoo dsuj dN Pues Y 52 4 4 Inspecting with the Search Inspection Item Search Inspection Item This inspection item is used to perform inspections for shapes or for presence The image pattern that is to be measured is registered in advance and measurements are performed to see if the pattern is present or if the shape is different The image pattern that is registered in advance is called the model The degree to which the image matches the model is called the correlation Sample Settings Sample Measurement Model l Ea desired image pattern Search for sections that are similar to the model Search region region to OK NG search for the model Setup Procedure for the Search Inspection Item Step 1 Selecting the Inspection Item p gt Inspect Inspection Press an unused inspection item number and press Add item Add item 2 Press Search Edge Width rey ee Color Data Cancel Li Registering inspection items p 50 Inspecting with the Search Inspection Item FQ User s Manual Step 2 Teachin
12. 2 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error Position X X 99999 9999 to 99999 9999 0 Position Y Y 99999 9999 to 99999 9999 0 Correlation CR 0 to 100 0 Reference position X SX 99999 9999 to 99999 9999 0 Reference position Y SY 99999 9999 to 99999 9999 0 Scroll X DX 99999 9999 to 99999 9999 0 Scroll Y DY 99999 9999 to 99999 9999 0 Search Judgement JG 2 No judgement not measured 2 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error Position X X 99999 9999 to 99999 9999 0 Position Y Y 99999 9999 to 99999 9999 0 Angle TH 180 to 180 0 Correlation CR 0 to 100 0 Reference position X SX 99999 9999 to 99999 9999 0 Reference position Y SY 99999 9999 to 99999 9999 0 Reference angle ST 180 to 180 0 Edge position Judgement JG 2 No judgement not measured 0 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error Edge position X X 99999 9999 to 99999 9999 2 Edge position Y Y 99999 9999 to 99999 9999 0 Offset amount DF 99999 9999 to 99999 9999 0 Reference position X SX 99999 9999 to 99999 9999 0 Reference position Y SY 99999 9999 to 99999 9999 0 Edge Width Judgement JG 2 No judgement not measured 2 0 Judgement is OK 1 Judgement is NG 13 Teac
13. ORO to OR31 result OR The position compensation values can also be referenced as data e Data logging e Judgement results paliecisdiiheeueise e Reference values e Reference values judgement result Calculation Process Calculation Z0 Upper and lower Calculation limit judgement Calculation judgement results DO result J0 Overall judgement m m ORlogic result of calcula Upper and lower E tions JG E Calculation limit judgement Calculation judgement p results D31 result J31 No protocol Output p 142 Logging p 110 SD card Computer Ethernet output The results can be allocated The results can be to data 0 to 31 for Ethernet recorded as logging data output Calculations and Judgements Using Inspection Item Data FQ User s Manual Examples for Calculation Finding the Distance between Two Measured Points This example finds edge position 2 by detecting the two edge positions of inspection item 0 and inspection item 1 and calculates the distance between the two points Calculate this distance Region 0 Region 1 a ee ee me ae oy Edge position Edge position e Region 0 edge position coordinates of inspection item 0 10 X 10 Y e Region 1 edge position coordinates of inspection item 1 11 X 11 Y e Distance between two points DIST l0 X 10 Y 11X 11 Y Procedure Calculation 1 Press Inspect Calculation Setup Image Inspection ll
14. 0 65 A External power supply terminal screws M4 tightening torque 1 2 N m Recommended power line wire size AWG16 to AWG22 length of 5 m max e Supply power from a DC power supply for which measures have been applied to prevent high voltages e g a safety extra low voltage circuit If UL certification is required for the overall system use a UL Class II DC power supply e When using the FQ D31 do not connect a switching regulator and AC Adapter FQ ACL at the same time Wiring FQ User s Manual Charging the Battery This section describes how to charge and install the FQ D31 Battery and provides applicable precautions Charge the Battery while it is attached to the Touch Finder Use the AC adapter to charge the battery Mounting the Battery in the Touch Finder 1 Remove the screw from the battery cover on the top of the Touch Finder slide the cover in the direction of the arrow and open the battery cover j z oy 2 Face the rounded side of the battery toward the back of the Touch Finder and insert the battery Do not insert the battery in the wrong orientation 3 Close the battery cover slide the battery cover in the direc _ tion of the arrow and tighten the screw on the battery cov er 4 Attach the AC adapter to the Touch Finder to start changing the battery The CHARGE indicator will be lit while the battery is being charged It will go out when charging the battery has been com
15. es Move the rectangle to the location to be measured 4 Press OK 5 Press TEACH on the lower right of the display The basic settings will be registered when teaching has been completed 6 Press Back to end teaching Li Changing the measurement region p 57 The following data is stored as the measurement reference Item Parameter Description Reference data Hue The hue to use as a reference is set automatically Saturation The saturation to use as a reference is set automatically Brightness The brightness to use as a reference is set automatically Step 3 Adjusting Judgement Parameters p gt Inspect Inspection Add item Color Data Settings Tab Page Press Judgement Lower limit Upper limit 2 Set the range of color differences that are to be METAN judged as OK Continuous measurements will be performed for the im ages that are displayed 3 Press OK to enter the value Pea fed Bo fere Blue for OK Red for NG Item Setting Description Judgement Parameter Color Dif Range 0 to 442 Sets the upper and lower limits of the Default Lower limit 0 Upper limit difference between the average color 442 and reference color that is to be judged as OK FQ User s Manual Inspecting with Color Data Inspection Item ue suonoedsu dN Pues Y 74 Measurement Data That Can Be Used for External Outputs and Calculations The following values can be used as measurement data
16. ette Insp region Adjusts the size and position of the mea surement region The color for which to find the area is Scene p 70 specified Displays a palette for color specification Hue 0 to 359 Saturation 0 to 255 Brightness 0 to 255 Exclusion ON or OFF Color inv Yes or No default Scene p 71 Scene Display Specifies the type of image to display on Measurement Image All Color Image Scene Setting the color specification display to check on default Selected Color Image or Binary the image the color that was set for the Image reference color Specifies the background color of the Black default white red green or blue Scene extracted image Insp region Moves the measurement region or adjusts the size of the measurement region 0 L s Ipu ddy Scene p 74 Menu Tables 173 ence 6 amp Judgement Used to specify the parameters for an OK 0 to 100 Scene 5 z judgement for individual judgements Defaults Upper limit 100 Lower limit o Corre for The range for the reference value to judge 60 p 53 o o lt Search OK is specified Position for 893 to 893 p 60 Edge Position Defaults Upper limit 893 Lower limit 893 Width for Edge 893 to 893 p 65 Width Defaults Upper limit 893 Lower limit 893 Area for Area 360 960 to 360 960 p 69 Defaults Upper limit 360 960 Lower limit 360 960 Color Dif for 0 to 442 p 73
17. inputs INO to IN5 TRIG inspection items Area color palette teaching errors Color Data copying deleting Edge Position color palette teaching errors Edge Width teaching errors renaming Search measurement region teaching errors searching integrated Sensor lighting IP address judgements adjusting all results region auto adjustment individual method overall FQ User s Manual 99 99 73 28 21 197 109 110 88 88 107 107 106 106 107 106 106 106 132 123 123 175 28 28 48 68 70 71 72 51 51 59 62 63 64 66 51 52 57 58 52 123 34 89 91 89 132 90 131 language LCD backlight level output lighting control live images loading data from files logging deleting log recent results selecting data to be logged settings starting and stopping MAC address masking measurement data logging measurement images measurement time measurements continuous takt time Memory State menus hiding models re registering mounting control panel DIN Track Mounting Bracket mutual interference preventing noise level NPN one shot output operation operation indicators BUSY CHARGE ERROR ETN OR POWER SD ACCESS Touch Finder Vision Sensor optical charts OR signal OR NOT output delay output mode output polarity NG ON OK ON 123 108 135 123 123 106 117 110 111 114 113 110 110 111 178 179 56 110 70 88 129 137 88 124 108 52 137 2
18. ment Check to see if the SD card is locked Check to see if there is sufficient space available on the SD card Set the BUSY output parameter to Data logging or Image log ging Unlock the SD card Delete unnecessary files from the SD card If an error that is indicated by this icon occurs the ERROR operation indicator will light and the ERROR signal will turn ON FQ User s Manual Checking the Error Histories e Checking the History of Errors That Have Occurred in the Sensor p gt Setup Mode Sensor settings Error history View history Errors will be displayed in order with the most recent ones on top iew history 0 IN input error 1 1N input error 2 1N input error 3 1N input error 4 1N input error 5 1N input error i e Checking the Log of Errors That Have Occurred in the Touch Finder p Setup Mode or Run Mode TF settings Error history View history Clearing the Error Histories e Deleting the History of Errors That Were Detected in the Sensor p gt Setup Mode Sensor settings Error history Delete history e Deleting the History of Errors That Were Detected in the Touch Finder p Setup Mode or Run Mode TF settings Error history Delete history Refer to the following information for the measures to take when errors occur LT Errors Stored in the Error History p 168 Checking the Latest Error Information f
19. 3 inch color CMOS Processing resolu 752 x 480 tion Lighting Lighting method Pulse Lighting color White Data logging Measurement data In Sensor 1 000 items If a Touch Finder is used results can be saved up to the capac ity of an SD card Images In Sensor 20 images If a Touch Finder is used images can be saved up to the capacity of an SD card Auxiliary function Math arithmetic calculation functions trigonometric functions and logic functions Measurement trigger External trigger single or continuous 1 T z a Specifications and Dimensions FQ User s Manual Item I O specifications Indications Ratings Environmental immunity Materials Weight Accessories LED class 2 FQ User s Manual Single function models Standard models Input signals 7 signals e Single measurement input TRIG e Control command input INO to IN5 Output signals 3 signals e Control output BUSY e Overall judgement output OR e Error output ERROR Note The three output signals can be allocated for the judgements of individual inspec tion items Ethernet specifica 100Base TX 10Base T tions Numerical outputs and control commands are supported with no protocol communica tions Input specifications Refer to Table 2 Output specifications Connection method Special connector cables Power supply and I O 1 cable FQ WDLILIL Touch Finder and computer 1 cable FQ WNLILIL
20. Calculations The following values can be output to external devices or used in calculations as measurement data Expression text string Data name Description Data range JG Judgement This is the judgement result 2 No judgement not measured 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error X Position X This is the X coordinate of the position 99999 9999 to 99999 9999 where the model was found Y Position Y This is the Y coordinate of the position 99999 9999 to 99999 9999 where the model was found CR Correlation This value indicates how similar the O to 100 image is to the image registered as reference SX Reference position X This is the X coordinate of the position 99999 9999 to 99999 9999 where the model was registered SY Reference position Y This is the Y coordinate of the position 99999 9999 to 99999 9999 where the model was registered DX Scroll X X coordinate of measured position 99999 9999 to 99999 9999 X reference position DY Scroll Y Y coordinate of measured position 99999 9999 to 99999 9999 Y reference position I 4 9 Calculations and Judgements Using Inspection Item Data p 75 FQ User s Manual Adjusting the Object Position 43 s ewj Buiye L c Measures to Stabilize Position Correction e Low Mark Contrast and Inconsistent Correlations Areas with high c
21. FQ S25010F 7 5x4 7to13x 138 to 57 mm 4 8 2 mm FQ S10050F FQ S15050F FQ S20050F FQ S25050F 13 x 8 2 to 53 x 33 56 to 215mm _ 4 mm FQ S10100F FQ S15100F FQ S20100F FQ S25100F 53 x 33 to 240 x 1220 to 970 mm 153 mm FQ S10100N FQ S15100N FQ S20100N FQ S25100N 29x 18 to 300 x 132 to 380 mm 191 mm 1 Tolerance 10 max 2 Applicable standards JIS C 6802 2005 200 g max Table 2 E E E Input specifi ON Shorted to 0 V or 1 5 V max ON Shorted to power supply voltage or power supply volt cations OFF Open leakage current 0 1 mA max age 1 5 V max OFF Open leakage current 0 1 mA max Output speci INPN open collector PNP open collector fications 30 VDC 50 mA max residual voltage 1 2 V max 30 VDC 50 mA max residual voltage 1 2 V max Specifications and Dimensions FQ User s Manual Dimensions FQ S10010F S10050F FQ S15010F S15050F FQ S2001 0F S20050F FQ S2501 0F S25050F The mounting bracket can be attached to any side LO LO co T O A 1 4 20UNC Depth 6 Mounting hole dimensions Two 4 5 dia 20 0 1 Tightening torque 1 2 N m FQ S10100F S10100N S20100N FQ S15100F S15100N S25100N FQ S20100F FQ S25100F Optical 46 axis 1 4 20UNC Mounting hole dimensions Two 4 5 dia 20 0 1 Tightening torque 1 2 N m Unit mm Unit mm 191 Specifications and Dimensions FQ User s Manual 0 L seolpueddy 192 See the diag
22. FQ WNO002 FQ WNO010 FQ WN020 Cable type Robot cable Minimum bending radius 40 mm Weight 125g 620 g 1780 g 197 FQ User s Manual Specifications and Dimensions 0 L s Ipu ddy 198 e AC Adapter Item Model FQ AC1 FQ AC2 FQ AC3 FQ AC4 FQ AC5 FQ AC6 Plug type Certified standards Input voltage Input current Input frequency Output voltage Output current Ambient temperature range Ambient humidity range Material Cable length Dimensions Weight Contents of label on AC Adapter Dimensions e I O Cables FQ WD002 39 8 1 The cable length is given in the following table Model FQ WD002 100 to 240 VAC 90 to 264 VAC 0 4 A max 100 VAC 50 Hz when connected to maximum load 47 to 63 Hz 15 VDC 5 1A max Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Operating and storage 35 to 80 with no condensation Case PPE 1 5m 78 x 50 x 30 mm without power cable Approx 270 g Simo AMERICAN MODEL 5 SA115B 15U SWITCHING ADAPTER DRE Bc es INPUT A 100 240V 50 60Hz 0 4A OUTPUTA E 15V 751A 15W son DY D KEAL aia INPUT AC 100V 50 60Hz 33VA OUTPUT DC 15V 1A TRHA GRIDARE y a ta 7 InP hh FE MADE IN CHINA Specifications and Dimensions Unit mm FQ User s Manual FQ WD010 WD020 Unit mm 39 8 L 500
23. Inspecting with the Search Inspection Item ae suonoedsu dN Pues Y Unstable Search Results Inclined Measurement Objects Adjust the Angle range parameter to increase the range in which a search is made for the model The Search inspection item judges whether an image is OK or NG according to the correlation with a previously registered image pattern For this reason if the object is at an angle the correlation is reduced and the image may be judged as NG To achieve an OK judgement for the same image pattern even when the object is at an angle the rotation range must be widened p Inspect Inspection Search Modify Details Tab Page Parameter Setting Description Angle range 0 default A search is performed within the set angle range 5 210 157 220 The larger the angle range the longer the processing time 25 30 35 40 or 45 If you change the angle range perform teaching again Li p 53 Correlation Is Inconsistent Due to Low Contrast Adjust the brightness to improve the contrast of the mark Li Adjust the brightness p 38 Correlation Is Inconsistent Due to Variations in the Measurement Object Inconsistent portions can be masked so that they are omitted from matching LT Model masking p 56 Increasing Processing Speed The following two methods can be used to reduce processing time e Reduce the range in which a search is performed for the model
24. Latest image All images The file storage locations and file format are given in the following table Item Storage location File name Statistical data sensor_name LOGDATA YYYY_MM_DD HH_MM_SS CSV Example The following name would be used for Logging data files saved at 10 10 21 pm on March 10 2010 2010_03_10 22_10_21 CSV Logging image sensor_name LOGIMAGE YYYY_MM_DD HH_MM_NNN IFZ Example The following name would be used for files saved at 10 10 21 pm on March 10 2010 2010_03_10 22_10_21_000 IFZ NNN is a serial number that is added when images are logged at the same time Files are stored in the following folder when the PC Tool is used My Documents OMRON FQ SDCard e File format Statistical data The data is saved in the following CSV format Number of measurements number of OKs number of NGs OK rate NG rate delimiter Logging image Image data is saved in a special format for OMRON Vision Sensors The file name extension is IFZ Logging data Measurement data is saved in the following CSV format lt Data number 1 gt lt Measurement value for inspection item 0 gt lt Measurement value for inspection item 1 gt lt Measurement value for inspection item 31 gt lt DO of expression 0 gt lt D31 of expression 31 gt Delimiter Field separator Record separator 1 Data number 1 is always the data for the oldest measurement and data number 1 000 is always the most recent e The saved
25. Li Changing the measurement region p 57 e Reduce the angle range setting Adjust the Angle range parameter to reduce the range in which a search for the model is performed LT Setting the angle range p 54 Inspecting with the Search Inspection Item FQ User s Manual Editing the Model and Measurement Regions This section describes how to edit the following regions Model registration region Hodel region 0 Search 2011 08 Cance Measurement region region that is searched for the model If the model region is changed perform teaching again LT p 53 Changing the Model Registration Region to a Shape Other Than a Rectangle One rectangular region is registered as the default model registration region Other than rectangles circles and polygons can be set as the model registration regions p gt Inspect Inspection Search Modify Settings Tab Page Teach lt Model region 1 Press lt q Model region 2 Press lt q Delete in the model registration editing display The rectangle will be deleted Hodel region 0 Search 2011 08 niaka M o oo Press Yes Press Add in lt q Press the shape of the region that you want to use Draw the region Press OK NOQAQ Hodel region 0 search Rectangle Wide circle Cancel Up to 8 shapes can be combined to create a region for one model 55 FQ User s Manual Inspect
26. ON for NG Held until the next judgement result is output e One shot output The status of the output OR signal is turned OFF after a specified time has passed Setting range 0 to 1 000 ms ON TRIG signal m ON for 1 ms min OFF ON BUSY signal T r ON while OFF measurements are being processed depends on BUSY ON output conditions i OR signal NG OK OFF Overall judgement Output polarity ON for NG nes output time Turns OFF Delaying the Output Timing When using one shot output the output timing of the OR signal can be delayed Setting range O to 1 000 ms ON TRIG signal a ON for 1 ms min OFF BUSY si l is SER O signa OFF ON while measurements are being processed depends on BUSY output conditions ON OR signal l NG OFF Overall judgement Output polarity ON for NG One shot One shot output delay output time Lii Controlling Outputting in Parallel FQ User s Manual Settings p gt In Out I O setting I O terminals Output 1 Press Output mode and press Level output or One shot output 2 Press Output delay and set the one shot output de memmen lay 3 Press OK set delay time of OR Signal in One Shot Dutput mode lt 4 gt 80 rayafe 4 Press Output time and set the one shot output time memas 5 Press OK Item Output mode Output delay One shot output Set output time Of DR Sig
27. S25100F Installation distance L mm 1 000 600 4 L 200 ad 0 100 200 300 Horizontal field of view mm FQ S10100N FQ S15100N FQ S20100N or FQ S25100N Installation distance L mm 400 0 200 400 Horizontal field of view mm Installation G SUOI DOUUOD pue uonelesul Important e There is a certain amount of deviation among Sensors in the center of the optical axis For this reason when install ing the Sensor check the center of the image and the field of view on the LCD monitor of the Touch Finder and in the PC Tool Removal Procedure 1 Insert a flat blade screwdriver between the Mounting Brack et and the Sensor case on either side and remove the Mounting Bracket Mounting Bracket Installing the Touch Finder Installation Precautions Install the Touch Finder in the following orientation to allow sufficient heat dissipation Do not mount it in the following orientations ooo o 9 Gi 0 0 0 0 e To improve ventilation leave space on both sides of the Touch Finder The distance between the Touch Finder and other devices should be at least that shown in the following diagram sz e Make sure that the ambient temperature is 50 C or lower If it exceeds 50 C install an cooling fan or an air condi tioner and maintain the temperature at 50 C or lower e To prevent interference by noi
28. TRIG signal was input while the BUSY signal was ON IN input error f ERR Error code 11020900 Scene data error Af ERR Error code 01030800 Model error f ERR Error code 01050405 01050500 The IN5 signal was input while the BUSY signal was ON The scene could not be switched for an input signal from an external device The model could not be regis tered for a command from an external device Points to check e Check the program in the PLC or other host to see if an interlock or similar measure has been implemented e If a relay or other device with contacts is being used as the input device see if chattering has occurred Check the image to see if the contrast is too low to register the model Measures to perform e Program interlocks to control the TRIG and IN5 input sig nals so that they do not turn ON while the BUSY signal is ON e Switch from a device with contacts e g relay to a device without contacts e g SSR or PLC transistor out put The scene data to be switched to is corrupted Reset the scene data from the beginning Increase the image contrast and try again to register the model Logging error Error code 02160702 02160703 SD card output error Error code None AVE ERR Error Table All of the data was not saved when logging data to a file A write to the SD card failed Check to see if the BUSY output parameter is set to Measure
29. and Image Data There are two ways to log data Data can be temporarily saved in memory inside the Sensor called recent results logging or large amounts of data can be saved in SD cards or other external media called file logging The amounts of data that can be logged are given in the following table Logged data Recent results logging File logging Measurement data Measured val 1 000 measurement values max Up to the capacity of the external memory ues and calculation results Image data Measured values and 20 images max calculation results Logging All Data File Logging Large amounts of measurement and image data can be saved in files in external memory SD cards or computer Touch Finder Image logging file Data logging file 1 Image data and measurement data can be logged in the same way as for the Touch Finder by installing the PC Tool for FQ I System Configuration p 20 Only the data for the Sensor that is currently being displayed will be logged even if more than one Sensor is con nected If multiple sensors are displayed or if the most recent NG sensor is displayed only the results of the sensor that was displayed before changing to the other sensor monitor screen will continue to be logged Simultaneous logging of the results of multiple sensors is not possible Setting the Data To Be Logged You can select the data to be logged p gt In Out Log setting
30. ee vietrictelr Islo Space Delimiter 0x20 lt Response Format gt When the Command Is Processed Normally Software version Date Space Delimiter o or Delimiter When the Command Is Not Processed Normally Delimiter lt Parameter Descriptions gt Software version Returns the software version Date Returns the date FQ User s Manual Outputting Controlling with Ethernet Example When the software version is 1 20 the response is 1 20 Example When the date is 13 December 2010 the response is 2010 12 13 159 SODIAEQ JEUI9 XJ YIM SUOITEDIUNWWWWOD 9 Acquire Sensor Model This command acquires the Sensor model lt Command Format gt Command Parameter eo a aan vietriefetr fl fcr Space Delimiter 0x20 lt Response Format gt When the Command Is Processed Normally Model p FQ S200 1 0 F CR Delimiter Delimiter When the Command Is Not Processed Normally Delimiter lt Parameter Descriptions gt Model Returns the model Example When the model is FQ S20010F the response is FQ S20010F Le Outputting Controlling with Ethernet FQ User s Manual ERRGET Acquire Error Information This command acquires the latest error code from the Sensor lt Command Format gt Command SS Efr r e E r fcr Delimiter lt Response Format gt When the Command Is Processed Normally Model J _ 0 0 0 0 0 0 0 0 cR
31. is therefore no response When the Command Is Not Processed Normally fe aon Delimiter Lic Outputting Controlling with Ethernet FQ User s Manual Communications Example An example of the communications log when a computer is connected and communications is performed with a no protocol command from a terminal application is shown below Example 1 Changing Scenes Scene number 1 is specified S 1 OK Example 2 Acquiring inspection item data Acquires the judgement result for a search registered to inspection item 10 ITEMDATA 100 0 OK Example 3 Measurement when Ethernet Output Is Not Set M OK Example 4 Measurement when Ethernet Output Is Set M OK 1 0000 0 0000 0 0000 306 0000 M OK 2 0000 0 0000 0 0000 0 0000 FQ User s Manual Outputting Controlling with Ethernet SODINGQ JEUI9 XF YIM SUOITEDIUNWWWWOD 9 108 Outputting Controlling with Ethernet FQ User s Manual Troubleshooting 9 1 Error Tables iue seein oe pene nee osu Sse lp in Nee epi oe enn Syne aeaa aenee ohne ene a 168 9 2 Basic TrOUDIESMOOTING assi a 170 168 9 1 Error Table Error History Up to 10 errors will be stored in the error history in the Sensor or Touch Finder This section describes the causes of and measures for errors that are stored in the error history Errors Stored in the Error History Error in error history TRIG input error ERR Error code 01040302 Cause The
32. it cannot be detected make sure the Edge level parameter on the Details Tab Page is correct Li Edge level p 61 FQ User s Manual Inspecting with the Edge Position Inspection Item 63 suoloedsu dN Hues 14 64 4 6 Inspecting with the Edge Width Inspection Item Edge Width Inspection Item This inspection item is used to measure dimensions Places where the color changes greatly are called edges The distance between two edges is called the edge width Sample Settings Sample Measurement Edges are searched from two directions and the Measurement region i distance is calculated Color of edge to be found Setup Procedure for Edge Width Inspection Item Step 1 Selecting the Inspection Item p Inspect Inspection Press an unused inspection item number and press Add item 2 Press Edge Width OG Search Edge Position Edge Width I Registering inspection items p 50 H i Inspecting with the Edge Width Inspection Item FQ User s Manual Step 2 Teaching Teaching means to store the region and the edge width in the region as reference data for the measurement p Inspect Inspection Add item Edge Width Settings Tab Page 1 Press Teach 2 Place the object that is to be used as the measure The middle arrow is the direction for ment reference in front of the camera detecting an edge 3 Move the rectangle to the location to be measured LS ale aE B
33. judgement results of all expressions Data 0 DOO This is the result of expression 0 Data 1 DO1 This is the result of expression 1 Data 2 D02 This is the result of expression 2 Data 3 D03 This is the result of expression 3 Data 4 D04 This is the result of expression 4 Data 5 D05 This is the result of expression 5 Data 6 DO6 This is the result of expression 6 Data 7 D07 This is the result of expression 7 Data 8 D08 This is the result of expression 8 Data 9 D09 This is the result of expression 9 Data 10 D10 This is the result of expression 10 Data 11 D11 This is the result of expression 11 Data 12 D12 This is the result of expression 12 Data 13 D13 This is the result of expression 13 Data 14 D14 This is the result of expression 14 Data 15 D15 This is the result of expression 15 Data 16 D16 This is the result of expression 16 Data 17 D17 This is the result of expression 17 Data 18 D18 This is the result of expression 18 Data 19 D19 This is the result of expression 19 Data 20 D20 This is the result of expression 20 Data 21 D21 This is the result of expression 21 Data 22 D22 This is the result of expression 22 FQ User s Manual Calculations and Judgements Using Inspection Item Data 83 suoloedsu dN bumes Y Data name Expression text string Description Data 23 D23 This is the result of expression 23 Data 24 D24 This is the result of expression 24 Data 25 D25 This is the result of expression
34. left are used Refer to the following information for signal wiring Ba 2 4 Wiring p 28 Wiring Color Signal Description Gray INO Command parameter for registering the model again Green IN1 Red IN2 White IN3 Purple IN4 Yellow IN5 Command input for registering the model again Orange OUT1 BUSY Processing in progress default Timing Chart Allow 5 ms min and then turn IN5 signal BUSY signal FQ User s Manual ON i ON for 1 ms min OFF ON OFF es E ON IN5 Start re registering 1 End re registering 1 3 Turn OFF IN O to IN4 and turn ON INS Turn ON the IN5 signal while the BUSY signal is OFF to register the model data and reference color again from the image that was just input The BUSY signal turns ON while the parameters are being re registered Controlling Outputting in Parallel 139 SODIAEQ JEUI9IXI YIM SUOITEDIUNWWWWOD 9 Sample Ladder Program This sample program is used to input IN5 to re register a model vi MOV When the mode re register bit W0 00 turns Res 4800 ON IN3 is turned ON re register bit WO0 00 TMHH Model 0000 odel If the BUSY signal is OFF 5 ms after IN3 turns re register bit ON the command input for registering the mode again IN5 is turned ON T0000 OUT1 SET IN5 ey PINS RSET W0 00 Ne TMHH 0001 The command input for registering the mode again IN5 is
35. o T Black OUTO OR _ Orange OUT1 BUSY Light blue OUT2 ERROR 24 VDC Light blue OUT2 ERROR LOrange OUT1 BUSY B Black _OUTO OR Blue GND OV Internal circuits Internal circuits iii be Important Preventing Chattering e The Sensor is equipped with an anti chattering function but if the chattering is 100 us or longer a faulty input may occur Input signals of 99 us or shorter are ignored Signals of 100 us or longer are treated as input signals e Use no contact output devices e g SSR or PLC transistor output for the input signals If contacts e g relay are used chattering may cause the trigger to be input again during execution of a measurement Power Supply Specifications When a Switching Regulator Is Connected Use a power supply that meets the following specifications The power supply is sold separately Item Description Power supply voltage 24 VDC 21 6 to 26 4 V Output current 3 75 A min Recommended Power Supply S8VS 09024L_ 24 VDC 3 75 A External power supply terminal screws M4 tightening torque 1 2 N m Important Supply power from a DC power supply for which measures have been applied to prevent high voltages e g a safety extra low voltage circuit If UL certification is required for the overall system use a UL Class II DC power supply Attaching the LED Warning Label Attach the enclosed LED warning label to the cable or other location The
36. parameters and measurement values of the specified inspection item lt Command Format gt External reference Inspection item number data number Command 2 digits max 3 digits max ttte myojatr at I for or Space Space Delimiter 0x20 0x20 jol lo L Delimiter External reference data number 3 digits max Command Inspection item n umber 2 digits max Space Space 0x20 0x20 lt Response Format gt When the Command Is Processed Normally Acquired Aue CR K Delimiter When the Command Is Not Processed Normally Delimiter S J lt Parameter Descriptions gt Inspection item number Specifies the inspection item number 0 to 31 External reference data Specifies the external reference data number 0 to 999 number LT Refer to 10 2 External Reference Parameters p 183 for details Acquired value Returns the data for the specified inspection item LT Refer to 10 2 External Reference Parameters p 183 for details 156 Outputting Controlling with Ethernet FQ User s Manual Set Inspection Item Data This command sets the parameters and measurement values of the specified inspection item lt Command Format gt Inspection External reference item number data number Command 2 digits max 3 digits max Set value a o ao 7 titfejmyofatria sens for or Space Space Space Delimiter 0x20 0
37. parameters with the slider PEER Re 4 Press OK Judge The judgement results with the changed judgement ig parameters will appear 0K 100 FQ Series The changed judgement parameters will not be reflected in the measurement result until OK is pressed FQ User s Manual Adjusting Judgement Parameters during Operation 10 MEMO KA Adjusting Judgement Parameters during Operation FQ User s Manual Convenient Functions 7 1 Changing the Scene to Change the Line Process 72 DISPlAY Func Hons nea a A ntared nied 7 3 Monitoring the Signal I O Status cccssssseeessesseesseesseeeseenseeeseeenneesens 7 4 Logging Measurement Data and Image Data ccesssseesseeeeeeeeeees 7 5 Saving Sensor SCUINGS nesa a 1 6 SD Card Operations ia a csi iach cacs ence Aa aai 7 7 Convenient Functions for Operation cccccssssseesseeeseeesseeeseesseeeneeeees 7 8 Convenient FUNCTIONS fOr SETUP cccceeesseeeeseesseeeeeeeneeeseeenseeseeeeneeeees 7 9 Functions Related to the System sccsccsssesseeeeeeesseeseeesseesseeeneeeeens suolouny juaiuanuog J 7 1 Changing the Scene to Change the Line Process What Are Scenes With an FQ Vision Sensor the inspection items that can be processed at the same time are registered as scenes A command input from an external device or a touch panel operation can be used to select a certain scene If a scene is registered for each type of measurement obj
38. pleted The Touch Finder will operate even if the AC adapter is connected when no battery is mounted in the Touch Finder FQ User s Manual Wiring G SUOI DOUUOD pue uonelesul e f the Touch Finder FQ D31 will be installed permanently or semi permanently remove the Battery FQ BAT1 If the rated temperature is exceeded with the Battery inserted the protective circuit may activate and stop the Touch Finder e The battery complies with the following recycling regulation Japan EU Taiwan S A 5 e California regulations concerning perchlorate This product is a lithium battery that contains perchlorate which is regulated by the State of California Please com ply with these regulations For details see the following URL www dtsc ca gov hazardouswaste perchlorate Wiring FQ User s Manual 2 5 Setting Up Ethernet Connecting to Sensors from the Touch Finder When the Sensor is used with a Touch Finder IP addresses are automatically assigned No settings are required to use Ethernet However if a Sensor or Touch Finder is connected to a network where a PLC or computer is already connected the Ethernet must be set to be compatible with the existing network e Sensor p gt Setup Mode Sensor settings Network Ethernet 1 Set Auto connection to OFF 2 Set the IP address and subnet mask according to the network settings e Touch Finder p Setup Mode TF settings Ethern
39. points center of gravity and model center DIST distance between two points calculation symbols TJG changes the expression name i pe Te Specifies the parameters for judgement of L E S results 174 Menu Tables FQ User s Manual In Out Tab Page Menu command Description ng range Data Refer ence Statistical data Sets whether to record the number of Setti ON default or OFF System p 114 measurements and the number of NG overall judgements Log setting Image logging Sets the parameter to log measurement All Only NG or None default System p 110 image data p 114 Data logging Sets the parameter to log measurement All default Only NG or None default System data from inspection items Delete Log Resets the log data without turning OFF p 114 the power supply OR Total judgement default or ORO Item0O judgement to OR31 Item31 aye gays E Cc 4 N Used to assign output signals to OUTO System p 132 OUT1 and OUT2 Output judgement I O setting I O terminals BUSY default or ORO Item0 judge System ment to OR31 Item31 judgement ERROR default or ORO Item0 judge System ment to OR31 Item31 judgement Output polarity Sets the ON condition for the OR signal OK ON or NG ON default System p 136 Output mode Sets the output timing for the judgement One shot output or Level output default System p 134 re
40. processed depends on BUSY output conditions Example ORO signal lt Turned ON when individual judgement is NG Output polarity ON for NG Turned ON when individual OR1 signal Output polarity ON for NG Individual judgement 1 The timing for updating the OR signal is when the measurement results are finalized regardless of the output settings of the BUSY signal BUSY output conditions The timing for updating the ORO to OR31 signals and the ON time after judgement processing can be changed LT adjusting the judgement output timing p 134 Settings p gt In Out I O setting I O terminals Output 1 Press OUTO 2 Press OR2 Item 2 judgement OR2 output signal was assigned to OUTO 3 Assign the others in the following manner OUT1 OR5 OUT2 OR14 FQ User s Manual Controlling Outputting in Parallel 133 SO8DINEQ JEUI9 XI YIM SUOITEDIUNWWWWOD 9 Adjusting the Judgement Output Timing The output timing of the OR signal or ORO to OR31 signals can be selected from two modes depending on the external device Selecting the OFF Timing e Level output default The status of the output OR signal is held until the next OR signal is output ON TRIG signal A ON for 1 ms min OFF A ON BUSY signal o A OFF ON while measure ments are being i i processed depends on BUSY output ON conditions OR signal NG OK Overall judgement Output polarity
41. recent measurement data cannot be loaded back into the Sensor and displayed on a trend monitor or histo gram e The data and time are not recorded with the measurement data e The file name is created from the time when the file is saved It does not indicate when the measurement was made e The recent log data will be cleared if the scene is changed FQ User s Manual Logging Measurement Data and Image Data 115 suojouny jualueAu0g J Changing the File Format The output CSV file format can be changed as shown below according to the external device Li Changing the File Format p 112 Ue Logging Measurement Data and Image Data FQ User s Manual 7 5 Saving Sensor Settings The Sensor settings are saved in flash memory inside the Sensor This section describes how to back up the settings in and restore them from an SD card or other external memory Backing Up Settings in External Memory p gt Setup Mode Save to file Setting Tab Page Press the data to save 1 2 Enter the file name in 15 characters or less After entering the file name press OK The data will be saved and the display will return to Save to file Applicable Data Scene data Scene group data Sensor system data ll sensor data Touch finder data Data Storage location Description Scene data The file name sensor_name SCN The following data is backed up for each scene extension is SCN e Settings for all inspecti
42. specified color Y Gravity Y This is the Y coordinate of the center of the 99999 9999 to 99999 9999 measurement area with the specified color SA Reference area This is the area with the specific color to be O to 999999999 measured when a range is set SX Reference point X This is the X coordinate of the center of 99999 9999 to 99999 9999 gravity when a range is set SY Reference point Y This is the Y coordinate of the center of 99999 9999 to 99999 9999 gravity when a range is set DF Area difference This is the difference between the reference 99999 9999 to 99999 9999 area and the measured area Li 4 9 Calculations and Judgements Using Inspection Item Data p 75 Measurement Data That Can Be Logged for Area The following values can be logged as measurement data Measured item Range of value Description D Area 360 960 to 360 960 This is the difference between the standard color area and the measured color area Li 7 4 Logging Measurement Data and Image Data p 110 Errors Errors in Teaching A teaching error message will appear if the reference area registered during teaching is 0 Perform the following e f the color of the measurement object has changed from the specified color set the color again and try teaching again If the specified color is not found during teaching the reference area will be registered as 0 If having no area is OK adjust the judgement parameters wit
43. straps 26 subnet mask 34 Summary of Requirements to Manufactures 202 Summary of Requirements to User 204 Switch Sensor 36 Switching Hub 20 system configuration 20 test measurements continuous test 86 performing 86 Test Tab Page 86 threshold average 90 maximum 90 minimum 90 time Touch Finder 123 Touch Finder 193 information 124 model with AC DC battery power supply 193 model with DC power supply 193 time settings 123 Touch Finder data saving 117 trend monitor 98 Auto display 98 Display range 98 Number of data 98 TRIG signal 126 trigger delay 45 46 updating software version 200 versions 124 FQ User s Manual W white balance width amount wiring Sensor Touch Finder Z zooming FQ User s Manual 41 65 28 28 30 106 Index 209 0 xepu Index FQ User s Manual The following describes the content of the version upgrade Version 1 00 Version 1 10 Functionality added to enable connecting multiple Sensors to one Touch Finder or PC Tool Functionality added to display all Sensors on the RUN mode display Functionality added to automatically change to the display for any Sensor with an NG result Version 1 10 Version 1 20 Ethernet no protocol communications has been added Ethernet data output has been added A function that makes a judgement based on the measurement results of multiple inspection items has been added A brightness correction functio
44. system data may be corrupted Checking the Available Space on the SD Card Before saving data to the SD card use the following display to make sure that there is sufficient space available on the SD card p gt Setup Mode or Run Mode TF settings SD card SD card information The following information in the SD card inserted in the Touch Finder can be checked SD card information Capacity 1872 WB free memory 1859 HB Formatting an SD Card p Setup Mode or Run Mode TF settings SD card Format Press Yes to start formatting SD card This feature can not run on a 0K FQ User s Manual SD Card Operations 119 suojouny jualueAu0g J 7 7 Convenient Functions for Operation This section describes the functions that can be used during Sensor operation Setting a Password to Prevent Unwanted Changes A password can be set to prevent unwanted changes to settings If a password is set you cannot change from Run Mode to Setup Mode without entering the password Setting a Password gt a Setup Mode Sensor settings Password settings 1 Press Password on off and press ON 2 Press Enter password 3 Entera password containing up to 15 characters and press OK Clearing the Password gt s Setup Mode Sensor settings Password settings Press Password on off and press OFF Entering the password when switching from Run Mode to Setup M
45. the figure with the search Coordinates object The position of the figure can be adjusted by pressing the Hodel region 0 bearch A eMe ALENE Ar sts cross key Pressing it once will change the coordinate values by one pixel 2011 08 Papa fe Inspecting with the Search Inspection Item FQ User s Manual Changing the Measurement Region The region within which the model is searched can be changed In the default settings the whole display is set as the measurement region p gt Inspect Inspection Search Modify Settings Tab Page Teach 1 Press lt Insp region on the right of the display Mema RA The Insp region Display will appear 66 100 674 427 2 Adjust the size and position of the measurement re gion e Change the size Press the frame at one corner The processing time can be shortened by making the region smaller e Change the position Drag the figure to move it 2011 08 e Measurement Data That Can Be Used for External Outputs and Calculations The following values can be used as measurement data and output to external devices via the Ethernet or used in calculations Expression text string Data name Description Data range JG Judgement This is the judgement result 2 No judgement not measured 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error X Position X Thi
46. the product in environments where it can be exposed to inflammable explosive gas e To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices e Install the product in such a way that its ventilation holes are not blocked e Tighten mounting screws at the torque specified in this manual 2 Power Supply and Wiring e The power supply voltage must be within the rated range 24 VDC 10 and an AC voltage must not be used e Reverse connection of the power supply is not allowed Do not short the load of the open collector output e The load must be within the rated range e High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage e Use the products within the power supply voltages specified in this manual e Use the specified size of crimp terminals to wire connections Do not connect wires that have been simply twisted together directly to the power supply or terminal block e Use a DC power supply with safety measures against high voltages safety extra low voltage circuit e Use independent power sources for the products Do not use a shared power source e Tighten mounting screws at the torque specified in this manual e Always turn OFF the power supply before connecting or disconnecting cables or the power supply wiring 3 Battery e D
47. to 100 Set the color change level to detect as an edge Default 50 The edge point is found based on a threshold that is set for a color change If you change the edge level perform teaching again Edge Level An edge is detected in the following way 1 The color change distribution of the entire measurement region is determined 2 The minimum color change is 0 The maximum color change is 100 3 The location where the color change intersects with the edge level is detected as the edge 100 oo pamges arose Maximum color change _ Measurement 50 4 Edge level LEON 0 Minimum color change Noise Is Mistaken as an Edge suoloedsu dN buimes Y p Inspect Inspection Edge Position Modify Details Tab Page Parameter Setting Description Noise level Range 0 to 422 Sets the density level to be considered as noise Default 10 If the difference between the maximum and minimum color changes in the region is below the noise level it will be assumed that there is no edge Increase this value if noise is incorrectly detected as an edge If you change the noise level perform teaching again Noise Level The maximum and minimum color changes within the edge detection region are determined If the difference is less than the noise level it is assumed that there are no edges Normally there is no problem with the default value of 10 but if noise
48. to three judgement results of individual inspection items individual judgement signals ORO to OR31 can be assigned to terminals OUTO to OUT2 and output to external devices Output terminal Output signals that can be assigned OUTO e OR Total judgement default e ORO Item 0 judgement to OR31 Item 31 judgement OUT1 e BUSY default e ORO Item 0 judgement to OR31 Item 31 judgement OUT2 e ERROR default e ORO Item 0 judgement to OR31 Item 31 judgement Wiring Example Signals are assigned to terminals OUTO to OUT2 as shown below e OUTO Inspection number 2 OR2 e OUT1 Inspection number 5 ORS e OUT2 Inspection number 14 OR14 Color _ Signal Description The signals shown at the left are used Outputs the judgement for Refer to the following information for signal wiring OR2 2 4 Wiring p 28 Outputs the judgement for LU g P ORS Black OUTO OR2 Orange OUT1 ORS Light OUT2 OR14 blue Outputs the judgement for OR14 As described above if terminals OUTO to OUT2 are all assigned to individual judgement output signals the BUSY signal and ERROR signal assigned as the default settings will no longer be output ee Controlling Outputting in Parallel FQ User s Manual Timing Chart Output ORO to OR31 signals are held until the next judgement output ON TRIG signal ON for 1 ms min OFF ON BUSY signal ON while measurements are OFF being
49. 0 100 i 100 A O 5 DE a E w l O T 6 7 di 1 The cable length is given in the following table Model FQ WD010 10m FQ WD020 20m e FQ Ethernet Cable FQ WN002 WN010 WN020 Unit mm L 54 7 44 7 19 9 FQ WN002 FQ WN010 FQ WN020 e AC Adapter FQ ACL Unit mm 78 1 500 1 800 to 2 000 30 Specifications and Dimensions FQ User s Manual 0 L s Ipu ddy 199 10 4 Updating the Software The most recent version of the software and PC Tool can be downloaded from the following website for OMRON members Refer to the Member Registration Sheet that is enclosed with the Sensor http www omron cxone com vision_sys After you download the software use the following procedure to update e Updating from the PC Tool Store the update file you obtained in the following directory My Documents OMRON FQ SDCard UPDATE SENSOR 2 To update the software in the Sensor press mmi Setup Mode Sensor settings Update e Updating from the Touch Finder Place the update file that you obtained directly in the root folder of the SD card Insert an SD card into the Touch Finder To update the software in the Sensor press Setup Mode Sensor settings Update To update the software in the Touch Finder press Setup Mode TF settings Update WON The software will be updated automatically D
50. 0 to 99999 9999 9 Reference point X Acquisition only 99999 9999 to 99999 9999 ey SX 10 Reference point Y Acquisition only 99999 9999 to 99999 9999 o Sy a 11 Area difference Acquisition only 999999999 9999 to DF Logged data 999999999 9999 127 Background color Setting Acquisi 0 black 1 white 2 red 3 green tion or 4 blue 129 Area color inver Setting Acquisi 0 None or 1 Enabled sion tion 144 Image type Setting Acquisi 0 Measurement Image tion 1 All Color Image 2 Selected Color Image 3 Binary Image 145 Enable disable Setting Acquisi 0 Enabled multiple selection tion 1 Disabled 146 Area difference Setting Acquisi 999999999 9999 to 360960 0000 Adjust judge upper limit tion 999999999 9999 ment 147 Area difference Setting Acquisi 999999999 9999 to 360960 0000 lower limit tion 999999999 9999 160 Nx1 Use registered Setting Acquisi 0 Enabled 1 N 0 0 color flag tion 1 Disabled 0 N 1 to 3 1614 Nx1 Registered color Setting Acquisi 0 OR 0 OR NOT flag tion 1 NOT 1624 Nx1 Maximum regis Setting Acquisi O to 359 359 0 tered hue tion 1634 Nx1 Minimum regis Setting Acquisi O to 359 0 tered hue tion 164 Nx1 Maximum regis Setting Acquisi O to 255 255 0 tered saturation tion 165 Nx1 Minimum regis Setting Acquisi O to 255 0 tered saturation tion 166 Nx1 Maximum regis Setting Acquisi O to 255 255 0 tered brightness tion 1
51. 000 A delimiter will 256 324 x 1000 1 000 x 1000 be attached to the end Binary output does not use data separators i e field separators or record separators These separators are used only for ASCII output The following range of values can be output 2 147 483 648 lt Measured value lt 2 147 483 647 If the measured value is lower than 2 147 483 648 then 2 147 483 648 is output If the measured value is higher than 2 147 483 648 then 2 147 483 648 is output The following values are output if JG Judge is set OK 1000 1 x 1000 NG 1000 1 x 1000 Data that is output after measurement is output until the last data even after the measurement is finished Data out put is not interrupted midway Outputting Controlling with Ethernet FQ User s Manual Controlling the Sensor from an External Device Procedure for No protocol Command Response Communications Command Format This section describes the command format for no protocol communications Commands defined in the command list can be used Set commands and parameters in ASCII If the command has an argument parameter set the parameter after inserting a space 0x20 If it has multiple parameters insert a space before each parameter Place a delimiter at the end of the command No space is required before the delimiter The delimiter is always CR lt Command Format gt Command Parameter 1 Parameter 2 Parameter 3 Ptots i r ifoln
52. 124 E tion Yn H Version Used to check the software version of p 124 the Touch Finder MAC address Used to check the MAC address of the Touch Finder Memory state Used to check the Touch Finder memory p 124 state Error history View Displays a history of errors that have history occurred in the Touch Finder Delete Deletes the error history history Battery level Used to check the battery level Used to set the output format for output log data to a file Field separator Decimal symbol Record separator System p 168 p 124 p 111 ep U lt lt zi zi D D 3 3 None Comma default Tab Space Colon Semicolon CR or CR LF None Point default or Comma None Comma Tab Space Colon Semicolon CR or CR LF default FQ User s Manual Menu Tables 179 0 L s Ipu ddy Menu command Description Setting range Data Refer ence SD card SD card Displays the capacity and remaining p 119 informa memory in the SD card tion Startup Display Sets the display to use in Run Mode Graphic Graphics Details All results System p 96 display pattern Region Statistical data Trend monitor Histogram TF settings Display Sets the image to update in Run Mode Latest image Last NG image p 107 update mode LCD back Bright Sets the brightness 0to5 System p 108 light ness ECO Enables ON or disables OFF ECO ON OFF System p 108 mode Mode IP address Inputs the I
53. 25 Data 26 D26 This is the result of expression 26 Data 27 D27 This is the result of expression 27 Data 28 D28 This is the result of expression 28 Data 29 D29 This is the result of expression 29 Data 30 D30 This is the result of expression 30 Data 31 D31 This is the result of expression 31 Measurement Data That Can Be Logged The following values can be logged as measurement data Parameter Setting Description Results 0 to 31 999999999 9999 to 999999999 9999 This is the results of expressions 1 to 31 a Calculations and Judgements Using Inspection Item Data FQ User s Manual Testing and Saving Settings 5 1 Performing Test MeaSurements cccccesseecesseesesseesenseeeeeseesenseesones 5 2 Shortening the Measurement Takt Time cccccssessseeeeeeseeeseeeeneeeeeeens 5 3 Adjusting the Judgement Parametels ccccsseeeseeeeseseessseeeeeeeeesees 5 4 Checking a List of All Inspection Item Results 5 5 Saving Data to the SenSor sassssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn suyas Bulaes pue Bunse L G 5 1 Performing Test Measurements After completing the settings in the Image Inspect and In Out Tab Pages move to the Test Tab Page The displayed image is measured automatically This is called a test measurement A test measurement is used to verify that the settings that have been made will produce stable results and if necessary to fine tune the sett
54. 3 Startup Display and Display Elements Section 3 Taking Images Inspection Setup Inspect Tab Page Section 4 Setting Up Inspections Inspection Registering Inspection Items Teaching Setting Judgement Parameters Calculation Expression Setup Evaluation Judgement Output Settings Section 8 In Out Tab Page Communications with External Devices Testing Test Tab Page Test M ang Section 5 Testing and est Measurement an Results Verification Saving Settings Adjusting Judgement Parameters Saving the Settings Operation Starting Operation Run Mode Section 6 Operation 1 In Setup Mode the Sensor can be set up and adjusted but it does not output signals on the I O lines 2 In Run Mode the Sensor performs measurements and outputs signals on the I O lines Basic Operational Flow FQ User s Manual Installation and Connections 2 1 System Configuration 2000 ees 20 2 2 Part Names and Functions 00 c eee eee ee 21 2 3 INStAN ATOM o 3 5 hese iw tS oh ed See a wha eee eee ween a eens 23 SAWANG 2 cece sets Beene tt Oe aa en ew Soest 28 2 5 Setting Up Ethernet oo ceisiceccc hate nE ole he eee ele ee eae eee 33 20 2 1 System Configuration Parallel Interface Connection Setup Tool Touch Finder or PC Tool PE C _ FQ Ethernet Cable I O Cable Trigger Sensor FQ Vision Sensor 24 VDC power s
55. 3 sas 350 64o50 08 e5e00e AERE eee ele eee woos 172 10 2 External Reference ParameterS 0000 cee e eee ees 183 10 3 Specifications and DimensSions 00 0c eee eee 188 10 4 Updating the Software 0 0 ccc 200 10 5 LED Salery iis tienda ah peeve eee eee pare San aa 201 10 6 Requirements from Regulations and Standards 202 Ndek merien a eee ica deen eroen oi eea es 206 Version Upgrade Information 0000 c eee eee 211 REVISION MISIOLY 62 butte cedars tack Sth a tons td eae 212 FQ User s Manual 11 FQ User s Manual Introduction 1 1 FQ series Vision Sensors 0 ccc ee 14 1 2 Measurement ProceSS 0 00 eee ees 15 1 3 Startup Display and Display Elements 0205 16 1 4 Basic Operational PIOW s lt 2560 05 setenv oie eee ks ee 18 FQ series Vision Sensors are real color Vision Sensors with integrated processing Once configured they are used stand alone for quality inspection of presence position and other product characteristics To set up or monitor the sensors either the touch screen based console Touch Finder or a PC Tool can be used Setup Image Confirmation and Logging Tools Touch Finder FQ Vision Sensor Used to check images and set the judgement parameters It can also be used to save measurement results and check status during operation PC Tool Includes the camera lighting measurement processor and I O f
56. 5 25 21 46 61 29 135 93 21 22 21 22 21 21 22 22 22 21 23 126 56 135 135 136 136 136 index 207 0 L X PU 208 output time 135 outputs BUSY 28 ERROR 28 OR 28 OUTO 28 OUT1 28 OUT2 28 overall judgements 131 Panel Mounting Adapter 25 196 password 120 PC Tool 20 197 PNP 29 Polarizing Filter using 40 position compensation 42 97 power supply switch Touch Finder 22 Preventing Mutual Interference of Multiple Sensors 46 record separator 112 reference color re registering 137 remaining Sensor 124 re measuring 86 restart 123 restarting Sensor and Touch Finder 123 Run Mode 17 94 saturation 73 saved images displaying 107 saving data 92 117 saving data to files 117 saving image data 122 scene data saving 117 scene group data saving 117 scenes changing 104 changing names 105 copying 105 deleting 105 switching 137 SD card available space 119 formatting 119 information 119 operations 118 slot 22 searching inspection items 52 selected color images 70 Sensor data saving all Sensor data 117 index Sensor information 124 Sensor monitor 96 Sensor system data saving 117 Sensors renaming 124 single function models 188 specifications 188 standard models 188 switching 36 Set color 70 Set color 62 Setup Mode 17 returning to Setup Mode 95 startup display 97 startup mode 105 startup scene 105 startup settings 105 statistical data logging 114
57. 67 Nx1 Minimum regis Setting Acquisi O to 255 0 tered brightness tion 186 External Reference Parameters FQ User s Manual Color data External Data name Setting Acquisi Data range Default Expression Logged data reference tion text string Judgement number parameter 0 Judgement Acquisition only 2 No judgement not measured 2 JG 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error 8 Color difference Acquisition only O to 442 oO AD Logged data 124 Color difference Setting Acquisi O to 442 442 Adjust judge upper limit tion ment 125 Color difference Setting Acquisi O to 442 lower limit tion FQ User s Manual External Reference Parameters 187 0 L s Ipu ddy 10 3 Specifications and Dimensions Sensor Specifications Item Single function models Standard models Model FQ S10 FQ S20ULL Field of view Refer to Table 1 Installation distance Refer to Table 1 Main functions Inspection items Search area color data edge position and edge width Z U oe N Number of simulta neous measure ments Position compensa None Supported tion Number of registered 32 scenes Image input Image processing Real color method Image filter High dynamic range HDR polarizing filter attachment and white balance 1
58. Auto Connect Display will appear if the Sensor can not be detected Check that cables are connected cor rectly to the Sensor and Touch Finder and then press Auto connect FQ Series If the Sensor is still not detected after pressing Auto Connect refer to the following information LT The Sensor cannot be detected p 170 2 When the Sensor is detected the following display will appear e The Setup Mode will appear if a Sensor that has not been set up is connected FQ e The Run Mode will appear if a Sensor that has been set Run up is connected 100ms 0 Scened q ion FQ Series When the Touch Finder is started IP addresses are automatically set for each Sensor To allocate specific IP addresses set the IP address of each Sensor and the Touch Finder Li Setting Up Ethernet p 33 We Startup Display and Display Elements FQ User s Manual Display Elements This Sensor has a Setup Mode and a Run Mode Refer to the following information for menu items 1 p 172 h Setup Mode S In Setup Mode you can set the image conditions judgement parameters and I O settings for the Sensor lt The name of the mode or the The name of the Sensor being set up is displayed o gt menu hierarchy is displayed The selected scene number is displayed The menu changes according to the selected tab page e Buttons will appear on the right according to the mode T e If the lt q Button appear
59. BR 4 Press OK 5 Press TEACH on the lower right of the display ore The basic settings will be registered when teaching has been completed 6 Press Back to end teaching a Moves the Dragto Changes the Moves the starting move the width ofthe end point of point ofthe region measure the measure ment region Measure i Changing the measurement region p 57 ment ment region region The following data is stored as the measurement reference Item Parameter Description Reference data Reference width The reference edge width is set automatically Step 3 Adjusting the Judgement Parameters p gt Inspect Inspection Add item Edge Width Settings Tab Page 1 Press Judgement Lower limit Upper limit 2 Set the D Width range for an OK judgement ree EE Continuous measurements will be performed for the im ages that are displayed 3 Press OK to enter the value Blue for OK Red for NG Item Parameter Setting Description Judgement Parameter D Width Range 893 to 893 Set the upper and lower limits of the Default Lower limit 893 Upper reference width for an OK judgement limit 893 Unstable Edge Width Results If the measurement result is not stable adjust the Edge level Noise level and Set color parameters I p 61 FQ User s Manual Inspecting with the Edge Width Inspection Item suonoedsu dN Pues Y 66 Increasing Edge Width Processing Speed Make th
60. Color Data Defaults Upper limit 442 Lower limit 0 Adjust judge Adjusts judgement parameters without p 89 ment stopping measurements Auto Automatically adjusts the judgement OK Teach or NG Teach p 89 adjustment parameters by using actual workpieces which are considered as good or faulty products Method Sets the calculations to use to automati Threshold minimum Threshold aver cally adjust the judgement parameters age default or Threshold maximum For Search Angle Sets the rotational range for when the 0 default 5 10 15 20 25 Scene p 54 D range measurement object is at an angle 30 35 40 or 45 Q For Edge Edge Sets the color density level of the edge O to 100 default 50 Scene Width or level Edge Posi tion Noise Sets the color density level to treat as 0 to 442 default 10 Scene level noise amp amp 5 gt Expression 0 Sets the number of the expression for Scene p 77 T A ic to expression which to set a calculation gt D 5 2 8 O i Expression Sets the expressions Scene settings Const Inputs constants or mathematical 0 to 9 calculation symbol Scene p 77 operators TJG Data Uses the measurement result of other oe item calculation symbols Scene items TJG Math Uses functions in expressions SIN COS ATAN AND OR NOT ABS Scene MAX MIN MOD SQRT ANGL angle of straight line joining two
61. Connect the Switching Hub and PLC using an FQ WN Special Ethernet Cable Setup Tool PLC 9 control Sensor Touch Finder or PC Tool Switching Hub Standard RJ45 lelg a AH al SS Ethernet Cable a Standard RJ45 Ethernet Cable P FQ Sensor pS Special Ti Ethernet Cable Sy When connecting more than one Sensor set the IP addresses so that the same IP address is not used for more than one Sensor Set the Basic Settings of the Ethernet Use the following procedure to turn OFF automatic settings for Ethernet and enter the IP address and subnet mask p gt Sensor settings Network Ethernet 1 Press Auto connection 2 Press OFF to select it You can now set the IP address manually 3 Enter the IP address and subnet mask Item Purpose Setting range IP address Enter the IP address of the Sensor a b c d a 1 to 223 b 0 to 255 c 0 to 255 d 2 to 254 Default 10 5 5 100 Subnet mask Enter the subnet mask 0 0 0 0 to 255 255 255 255 Default 255 255 255 0 The port number is always 9876 FQ User s Manual Outputting Controlling with Ethernet 143 SODINEQ JEUI9 XI YM SUOITEDIUNWWWWOD 9 144 Setting the Data to Output via Ethernet Allocate the data to output via Ethernet according to the output method for the Ethernet as shown below e No protocol Command Response Method When executing one shot measurements and continuous measuremen
62. Directives and EN Standards EC Directive No 2004 104 EC EN Standards EN61326 FQ User s Manual Precautions for Correct Use Observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 Installation Site Do not install this product in locations subjected to the following conditions Ambient temperature outside the rating Rapid temperature fluctuations causing condensation Relative humidity outside the range of 35 to 85 Direct vibration or shock Strong ambient light such as other laser beams light from arc welding machines or ultraviolet light Direct sunlight or near heaters Strong magnetic or electric field Also do not install this product in locations subjected to the following conditions to ensure its protective performance as described in the specifications Presence of corrosive or flammable gases Presence of dust salt or iron particles Water oil or chemical fumes or spray or mist atmospheres Power Supply Connection and Wiring When using a commercially available switching regulator make sure that the FG terminal is grounded If surge currents are present in the power lines connect surge absorbers that suit the operating environment Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appr
63. EACH on the lower right of the display The basic settings will be registered when teaching has been completed 6 Press Back to end teaching ee le o fence Drag to move the region Changes the hee He i end point o i Changing the measurement region p 57 Moves the sha oe ie Bae eae lg ment region ment region ment region The following data is stored as basic measurement data Reference data Reference position X The reference coordinates X Y of the position are set automatically Reference position Y Step 3 Adjusting Judgement Parameters p gt Inspect Inspection Add item Edge Position Settings Tab Page 1 Press Judgement cawer innit Upper link 2 Set the range within which the D Position is judged MEZE Q Edge Positlfon as OK Continuous measurements will be performed for the im ages that are displayed 3 Press OK to enter the value Blue for OK Red for NG Item Setting Description Judgement Parameter D Position Range 893 to 893 Set the upper and lower limits from the Default Lower limit 893 Upper reference position as the offset within limit 893 which the judgement will be OK Inspecting with the Edge Position Inspection Item FQ User s Manual Unstable Edge Position Results There Is an Edge But It Cannot Be Detected p Inspect Inspection Edge Position Modify Details Tab Page Parameter Setting Description Edge level Range 0
64. Error Table p 168 Lights green when the Sensor is executing a process 7 Mounting Bracket Used to mount the Sensor back of the Sensor FQ User s Manual The Mounting Bracket can be attached to the front left side right side or Part Names and Functions 21 G SUOI DOUUOD pue uonelesul Touch Finder Operation POWER Lights green when the Touch Finder is turned ON WGN ERROR Lights red when an error occurs 9 1 Error Table p 168 SD ACCESS Lights yellow when an SD card is inserted Flashes yellow when the SD card is being accessed CHARGE Lights orange when the Battery is charging LCD touch panel Displays the setting menu measurement results and images input by the camera SD card slot An SD card can be inserted 1 4 Battery cover The Battery is inserted behind this cover Remove the cover when mounting or removing the Battery 5 Power supply switch Used to turn the Touch Finder ON and OFF 6 Touch pen holder The touch pen can be stored here when it is not being used 7 Touch pen Used to operate the touch panel 8 DC power supply connector Used to connect a DC power supply LJ p 30 9 Slider Used to mount the Touch Finder to a DIN Track 10 Used when connecting the Touch Finder to the Sensor with an Ethernet cable Insert the connector until it locks in place 11 Strap holder Th
65. FQ Series oa S fe The image and region currently being measured will appear Checking the Judgements of All Inspection Items in a List All results region Standard Models Only Run 100ms The judgement results of all inspection items can be checked in a list Graphics Details Run 100 ms Judge sorre on Series d In addition to Graphics display indi vidual judgement results and measure ment values of selected inspection items will appear Displaying Measurement Result Histories Trend monitor Run 100 ms The statistical data for the currently selected inspection item can be checked against time Li p 98 p Run Mode Select display Checking the Overall Judgement Result History Statistical data Run 100 ms Count NG NG rate oi af The currently measured image and history of the overall judgement results measurement count NG count and NG rate will appear Histogram Run ED G Eo 10 100 The distribution of measurement results of the currently selected inspection item can be checked I p 99 The following displays are convenient if more than one Sensor is connected Multi sensor Displays the measurement results of all connected Sensors Green display OK Red display NG NG sensor H G Se fe au Automatically changes to the display for any Sensor with an NG result gt se Run Mode Sensor monitor
66. LED warning label must be attached to a location that is readily visible from the Sensor Attachment Example Warning Label A WARNIG LED ST LED RADIATION DO NOT STARE INTO BEAM E LEDTEAEBWCE ax Max 65mW n 400 700nm 9FA2 LEDRR CLASS 2 LED PRODUCT Warning Label JIS C 6802 2005 JIS C 6802 2005 _ _ 10 5 LED Safety p 200 FQ User s Manual Wiring C SUOI DOUUOD pue UO E e SU Wiring the Touch Finder Power Supply Wiring Connecting the Power Supply 1 Loosen the two terminal screws using a Phillips screwdriver 2 Attach crimp terminals to the power lines Secure the positive and negative lines as indicated 24 VDC using M3 screws Power supply tightening torque 0 54 N m 3 In environments where there is excessive noise at tach a ferrite core ZCAT1730 0730 from TDK or the equivalent to the power supply cable When you attach the ferrite core to the power supply cable wrap the cable only one time Turning ON the Touch Finder 1 Remove the cover from the power switch on the left side of the Touch Finder 2 Press the switch toward ON Power Supply Specifications Use a power supply that meets the following specifications The power supply is sold separately Item Description Power supply voltage 24 VDC 21 6 to 26 4 V Output current 0 65 A min Recommended Power Supply S8VS 01524Ll 24 VDC
67. OGIMAGE number Example The following name would be used for measurements performed at 10 10 21 pm on March 10 2010 2010_03_ 10 22 10 21 IFZ Data logging sensor_name LOGDATA YYYY_MM_DD HH_MM_SS CSV Example The following name would be used for measurements performed at 10 10 21 pm on March 10 2010 2010_03_10 22_ 10_21 CSV 1 A five digit number is assigned as a name to the image data storage folder in the order of folder creation as shown below Up to 100 images are stored in each folder 00000 00001 2 Files are stored in the following folder when the PC Tool is used My Documents OMRON FQ SDCard e File format Image logging Image data is saved in a special format for OMRON Vision Sensors The file name extension is IFZ Data logging Measurement data is saved in the following CSV format lt Date 1 gt lt Time 1 gt lt Measurement value for inspection item 0 gt lt Measurement value for inspection item 1 gt lt Measurement value for inspection item 31 gt lt DO of expression 0 gt lt D31 of expression 31 gt Delimiter 4 Field separator Record separator FQ User s Manual Logging Measurement Data and Image Data ai suojouny jualueAu0g J 112 1 The date is given in the following format 2010 6 1 for June 1 2010 The time is given in the following format 12 01 20 for 12 01 and 20 sec onds pm Changing the File Format The output CSV file format can be changed according to t
68. OMRON Vision Sensor FQ User s Manual Cat No Z302 E1 03A APPLICATION CONSIDERATIONS Please Read Introduction User s Manual Installation and Connections Taking Images Setting Up Inspections Testing and Saving Settings Operation Convenient Functions Communications with External Devices Troubleshooting Appendices Vision Sensor FQ READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the i
69. ON if the judgement is OK For the overall judgement the output is turned ON if all judgements are OK NG ON default The output is turned ON if the judgement is NG For the overall judgement the output is turned ON if even one judgements is NG Changing the Polarity of the BUSY Output The Sensor turns ON the BUSY output signal during measurements and other processing to indicate that a measurement trigger cannot be received The polarity of the BUSY signal can be reversed so that it is ON only when a trigger signal can be received Settings p gt In Out I O setting I O terminals Output BUSY polarity Item Description BUSY polarity BUSY ON default The BUSY signal is ON while the Sensor is processing data READY ON The BUSY signal is ON while the Sensor can receive a trigger signal somes Sos fares petites All timing charts in this manual show the operation of the BUSY signal at the default setting If you change the polarity of the BUSY signal take this into consideration when reading the timing charts Changing the BUSY Output Condition The end timing of the BUSY signal can be changed p gt In Out I O setting I O terminals Output Tab Page BUSY output Item Description BUSY output Measurement default The BUSY signal turns OFF when the measurement is completed Data logging The BUSY signal turns OFF when data logging is completed
70. P address of the Touch a b c d p 33 Finder a 1 to 223 b 0 to 255 c 0 to 255 d O to 255 Default 10 5 5 100 Subnet mask Inputs the subnet mask 0 0 0 0 to 255 255 255 255 p 33 Default 255 255 255 0 Search unreachable Displays the IP address if the same IP address is used for more than one Sen sor or if there is Sensor that is not in the subnet You can change this IP address and subnet mask This setting is valid only when automatic setting of the Sen sor s IP address is OFF Language Changes the language to display on the English German French Italian Span System p 123 Touch Finder ish Traditional Chinese Simplified Chi nese Korean or Japanese The default language is selected at startup the touch screen positions and pointers Updates the Touch Finder system to the l 200 most recent data 180 Menu Tables FQ User s Manual Run Mode ence Displays the input image the input image p 96 Graphics Details Cl anana acea the inspection item individual judgement results and measurement val ues Select display Statistical data Displays the total number of measure ments and the total number of NG overall judgements and the NG ratio from when the power supply was turned ON All results Region Displays the inspection item individual judgement results for all inspection items Trend Monitor Displays the individual judgement results p 98 saved in th
71. SD card is inserted in the Touch Finder before capturing display images For the PC Tool data will be saved in the following folder My Documents OMRON FQ FQ User s Manual Convenient Functions for Operation 21 suojouny JualueAu0g J 122 7 8 Convenient Functions for Setup This section describes the functions that can be used when setting inspection items Making Settings with Stored Images With an FQ Vision Sensor judgement parameters can be set by using the following images e Images saved in internal Sensor memory e Image files in an SD card Saving Image Data e Temporarily Saving Images in the Sensor The measured images can be temporarily saved inside the Sensor These images are held until the Sensor power supply is turned OFF p gt In Out Log setting Image logging i Setting Logging Parameters for Image Data p 113 e Saving Images in the Sensor to an SD Card The images that are temporarily saved inside the Sensor can be saved to an SD card p gt Setup Mode Save to file Logging Tab Page 7 Press Logging image 2 Select whether to save the most recently logged image or to save all of the data that is logged in the Sensor Storage location File name sensor_name LOGIMAGE YYYY_MM_DD HH_MM_SS IFZ Example The following name would be used for files saved at 10 10 21 pm on March 10 2010 2010_03_10 22_ 10_21 IFZ e Saving Images in an SD Card The image data can
72. Sensor p gt Setup Mode Sensor settings Restart e Restarting the Touch Finder p Setup Mode or Run Mode TF settings Restart FQ User s Manual Functions Related to the System 123 suo ouny yualueAu0D J Checking Versions e Checking the Sensor Version p Setup Mode Sensor settings Information e Checking the Touch Finder Version p gt amis Setup Mode or Run Mode TF settings Information Checking the Touch Finder Battery Level p gt Setup Mode or Run Mode TF settings Battery level if ee eae ere Important e The battery level is displayed only for a Touch Finder with a DC AC battery power supply FQ D31 e The settings will be lost if the battery runs out while you are making the settings If the battery level is low save the settings and charge the battery immediately Changing the Sensor Name An alphanumeric name can be assigned to a Sensor to make it easier to recognize This is convenient when more than one Sensor is connected gt si Setup Mode Sensor settings Information lt q Rename Checking Available Memory in the Sensor If a setting cannot be made check the amount of memory that is available in the Sensor ie si Setup Mode Sensor settings Information q Memory State Correcting the Touch Screen Positions of the Touch Finder Use this function to correct the touch scree
73. ain e f there is an edge and it cannot be detected adjust the Noise level on the Details Tab Page and try teaching again If an edge is not detected when teaching O will be registered as the reference width If the result is OKed when there is not edge set the judgement parameters for a reference position of O Inspecting with the Edge Width Inspection Item FQ User s Manual Edge Not Found The measured edge width will be 0 Perform the following e If a color was specified make sure the color of the measurement object has not changed from the specified color e Set the color again if necessary e If there is an edge and it cannot be detected make sure the Edge level parameter on the Details Tab Page is correct I Edge level p 61 FQ User s Manual Inspecting with the Edge Width Inspection Item 67 suoloedsu dN buimes Y 68 4 7 Inspecting with the Area Inspection Item Area Inspection Item This inspection item is used to measure sizes It measures the amount of a color within the measurement region The size is calculated as a number of pixels and it is called the area Sample Settings Sample Measurement Judges according to the number of pixels area of the Measurement region specified color Specified color OK NG Setup Procedure for Area Step 1 Selecting the Inspection Item p gt Inspect Inspection Press an unused inspection item number and press Add item 2 Press Area
74. and output to external devices via the Ethernet or used in calculations Expression text string Data name Description Data range JG Judgement This is the judgement result 2 No judgement not measured 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error AR R average This is the average value of the R 0 to 255 red component AG G average This is the average value of the G 0 to 255 green component AB B average This is the average value of the B 0 to 255 blue component AD Color difference This is the difference between the 0 to 442 average color and reference color within the region DV Color deviation This is the color deviation within the 0 to 221 region Li 4 9 Calculations and Judgements Using Inspection Item Data p 75 Measurement Data That Can Be Logged Color Data The following values can be logged as measurement data Measured item Range of value Description Color Dif 0 to 442 This is the difference between the color that was registered as the reference and the measured color The average color within the measurement area is used in both cases 1 7 4 Logging Measurement Data and Image Data p 110 Increasing Processing Speed for Color Data Make the measurement region smaller to reduce the processing time I Changing the measurement region p 57 Inspecting with Color Data In
75. anual Installation C SUOI DOUUOD pue UO E e SU 2 Press the slider up on the Touch Finder 3 Create holes in the panel for mounting Refer to the following page for hole dimensions LJ p 195 4 Connect the cable to the Touch Finder 5 Mount the Touch Finder with the Panel Mount Adapter from the front of the panel 6 Hook the hooks on the Mounting Bracket in the four holes of the Panel Mount Adapter and secure them with screws Tightening torque 1 2 N m Mounting Bracket Check that the Touch Finder is attached properly to the Panel Using the Touch Finder as a Portable Device with Battery The Touch Finder with a Battery can be used as a portable device Use the strap when carrying it to prevent dropping it There are two types of straps FQ XH sold separately a Neck Strap and a Hand Strap Neck Strap Hand Strap 1 Attach the Mini strap to the Touch Finder There are a total of four holes for attaching the Mini strap on the left and on the right of the Touch Finder 26 Installation FQ User s Manual 2 Connect the Neck Strap or Hand Strap to the Mini strap e ae Mini strap Neck Strap or Hand Strap FQ User s Manual Installation G SUOI JDOUUOD pue uonelesul 28 2 4 Wiring Wiring the Sensor Connect the I O Cable to the I O Cable connector located at the bottom of the Sensor Brown Power supply Blue GND Bla
76. arameters 000 cece eee 89 5 4 Checking a List of All Inspection Item Results 91 5 5 Saving Data to the Sensor 0000 ee 92 6 Operation 6 1 Starting Operations recesii onra date aati areata below oe 94 6 2 Configuring the Run Mode Display 00 cece e eee eee 96 6 3 Checking the Trend of Measurement Results with Graphs 98 6 4 Adjusting Judgement Parameters during Operation 101 7 Convenient Functions 7 1 Changing the Scene to Change the Line Process 5 104 7 2 Display PUNCHONS 6 ido werk a ie ae eed a eee Seay 106 7 3 Monitoring the Signal I O Status 0 00 ee 109 7 4 Logging Measurement Data and Image Data 00000s 110 7 5 Saving Sensor Settings e osc esti eee ee ei ewe ee ee ee ee 117 7 6 SD Card Operations 2 6 iit eee eee ite eee eee eee a 118 7 7 Convenient Functions for Operation 000 eee eee 120 7 8 Convenient Functions for Setup 00 eee eee 122 7 9 Functions Related to the System 000 cee eee 123 8 Communications with External Devices 8 1 Controlling Outputting in Parallel 0 00 ce ee 126 8 2 Outputting Controlling with Ethernet 00 0 cee 142 9 Troubleshooting 9 1 Error PADI ise str reo tice hee eee ea eer erie ln ee ah 168 9 2 Basic Troubleshooting oie ces ces hed oe eee eee eee ee wee ees 170 FQ User s Manual 10 Appendices 10s Menu Tables
77. are judgement OR output signal Important e Create the ladder program to control the TRIG and IN5 input signals so that they do not turn ON while the BUSY signal is ON If not a TRIG input error will occur and the ERROR signal will turn ON e Operation When the Sensor Power Supply Is Turned ON The BUSY signal will operate as shown below when the Sensors power supply is turned ON Create the ladder program in the PLC or other external device so that the BUSY signal is ignored while it turns OFF ON and OFF again for up to 5 s after the power supply is turned ON 24 V Power supply OV 45s 35 s Turns OFF when the 4 pie Sensor is ready for ON operation BUSY S OFF a Sensor system is initializing Depends on the scene data e Controlling Outputting in Parallel FQ User s Manual Configuring the Operation The following settings can be selected depending on the system configuration and application Type of change Change Reference Changing the type of measurement trigger Performing continuous measurements p 129 Changing the output method of the judgement results Obtaining individual judgement results p 132 Adjust the judgement output timing p 134 Changing the judgement output ON conditions p 136 Changing the polarity of the BUSY output Reversing the polarity of the BUSY signal p 136 Setting the Measurement Trigger The measurement trigger can be chosen from the following two types e One shot
78. ariations is used as the judgement condition 3 Threshold maximum The upper limit of the variations between NG object is used as the judgement condition Number of registered Press NG Teach to register samples Press OK Teach to register Measurement value Adjusting the Judgement Parameters FQ User s Manual 5 4 Checking a List of All Inspection Item Results Individual judgement results for all inspection items can be checked in a list The individual inspection items can be selected to change the judgement parameters p gt Test Continuous test 1 Press All results region to display the list TE Fd 100ms 0 SceneO Judgement parameters can also be changed from this display Select an inspection item and press lt q Adjust judgement Test FQ 100ms FQ User s Manual Checking a List of All Inspection Item Results 91 sues Bulaes pue Bunse G 92 5 5 Saving Data to the Sensor Until you have saved your settings explicitly to the memory in the FQ Vision Sensor the settings are only stored temporarily They will be lost if the power is turned OFF Execute Save data after you have finished making your settings The FQ Vision Sensor will remind you to do so with a message if you switch from Setup Mode to Run Mode You can use this feature to keep the previous settings and discard the new settings if desired but keep in mind that all settings that are not saved explicit
79. ay is not updated Check to see if the TRIG signal is being correctly input to the Sensor Check to see if the most recent NG result is being displayed Updating the results display is slow If other devices are connected to the same network as the Sensor dis connect the other devices from the network and check the update speed If the update speed returns to normal check the specifications of the disconnected devices and take suitable measures If there are power lines running in parallel with the Ethernet cable or if there are inverters or other sources of noise near the communications cable separate the communications cable from them and check the update speed Noise may be adversely affecting the communications response Data is not logged properly Check to see if the logging setting in the Sensor are correct p 110 If logging to an SD card is not possible check the available space on the p 118 SD card and check to see if the SD card is write protected The ERROR indicator lights Check the error history to see what error has occurred and take suitable p 168 measures The image brightness does not stabilize Turn ON the brightness correction mode p 38 When the Brightness Correction Mode is ON the timing when images are taken changes Check that the images of the measured objects taken when the Brightness Correction Mode is ON are appropriate Basic Troubleshooting FQ User s Manual Appendice
80. be saved in the SD card each time measurements are performed p Run Mode Logging Li Logging All Data File Logging p 110 Displaying Image Data e Images Saved in Internal Sensor Memory p gt R Setup Mode JEM Log e Image Files in a SD Card p gt R Setup Mode File i Arranging the Display Displaying a Saved Image p 107 Convenient Functions for Setup FQ User s Manual 7 9 Functions Related to the System This section describes system settings Turning OFF the Integrated Sensor Lighting The internal light can be turned OFF to use external illumination p gt Image Camera setup lt lt Lighting control Press OFF Switching the Display Language Any of the following languages can be selected for display on the Touch Panel or PC Tool Japanese English German French Italian Spanish Traditional Chinese Simplified Chinese or Korean p gt Setup Mode or Run Mode TF settings Language Press the language to be displayed Setting the Time on the Touch Finder You can set the date and time p gt Setup Mode or Run Mode TF settings Time settings Initializing the Sensor and Touch Finder e Initializing the Sensor p gt Setup Mode Sensor settings Initialize e Initializing the Touch Finder p gt Setup Mode or Run Mode TF settings Initialize Restarting the Sensor and Touch Finder e Restarting the
81. become the selected color 205 247 Jexclusion finy Making the Extract Color Easier to Check e The display for the extracted color can be switched by using lt q Display setting The following display patterns can be selected for the extracted color Measurement image All color image default Selected color image or Binary image e Press lt q Background color to change the display for colors other than the extraction color The color can be chosen from Black default White Red Green or Blue Inspecting with the Area Inspection Item FQ User s Manual Increasing Processing Speed for Area Make the measurement region smaller to reduce the processing time LT Changing the measurement region p 57 Measurement Data That Can Be Used for External Outputs and Calculations The following values can be used as measurement data and output to external devices via the Ethernet or used in calculations Expression text string Data name Description Data range JG Judgement This is the judgement result 2 No judgement not measured 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error AR Area This is the area in the measurement region 0 to 999999999 9999 with the specified color X Gravity X This is the X coordinate of the center of the 99999 9999 to 99999 9999 measurement area with the
82. ck OUTO OR Orange OUT1 BUSY Light blue OUT2 ERROR Pink TRIG Gray INO FQ WDO Green IN1 I O Cable Red IN2 White IN3 Purple IN4 Yellow IN5 Cut off lines that are not required so that they do not come into contact the other signal lines Classifi Signal Application cation Power Power supply These terminals are for the external power supply 24 V supply 24 V GND Important Wire the power supply separately from other devices If the wiring for other devices is placed together or in the same duct as the wiring for the Vision Sensor the influences of electromagnetic induction may cause the Sensor to malfunction or may damage it Inputs TRIG This terminal is the trigger signal input INO to IN5 These are the command input terminals Outputs OUTO OR By default this is the OR output signal overall judgement The assignment can be changed to an individual judgement signal from ORO to OR31 OUT1 BUSY OUT2 ERROR By default this is the BUSY output signal The assignment can be changed to an individual judgement signal from ORO to OR31 By default this is the ERROR output signal The assignment can be changed to an individual judgement signal from ORO to OR31 The assignments of I O signals can be changed Li Section 8 Communications with External Devices p 125 Wiring FQ User s Manual I O Signal Circuit Diagrams PNP Brown Power supply 24 VDC Brown Power supply 24 VDC
83. d vaporized gas will be emitted If there is a possibility that a voltage higher than 380 V will be applied use a protective device FQ User s Manual 5 Maintenance and Inspection Do not use thinner benzene acetone or kerosene to clean the Sensor and Touch Finder If large dust particles adhere to the Camera use a blower brush used to clean camera lenses to blow them off Do not use breath from your mouth to blow the dust off To remove dust particles from the Camera wipe gently with a soft cloth for cleaning lenses moistened with a small amount of alcohol Do not use excessive force to wipe off dust particles Scratches to the Camera might cause error Editor s Note E Meaning of Symbols Menu items that are displayed on the Touch Finder LCD screen and windows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets E Visual Aids Indicates points that are important to achieve the full product performance such as operational precautions Indicates application procedures Indicates pages where related information can be found FQ User s Manual Table of Contents 1 Introduction 1 1 FQ series Vision SENSOrs 0 14 1 2 Measurement Process 0c cee es 15 1 3 Startup Display and Display Elements 02200085 16 1 4 Basic Operational FIOW 0 000 e eee es 18 2 Installation and Connections 2 1 System Configuration 05 2640 se ci ee
84. dards FQ User s Manual Classification Requirements Classification S subclause Class 1M Class 2M Class 3R Class 3B Class 1M and Class 2M vice information information Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete requirements 2 For the safety medical laser products IEC 60601 2 22 applies 3 AEL Accessible Emission Limit The maximum accessible emission level permitted within a particular class For your reference see ANSI Z136 1 1993 Section 2 Symbol and border black Background yellow Figure A Warning label Hazard symbol 0 L s Ipu ddy 203 FQ User s Manual Requirements from Regulations and Standards Summary of Requirements to User For Europe EN 60825 1 Requirements subclause Not required for visible Laser safety Not required but recommended for applications that emission officer involve direct viewing of the laser beam Required for non visible emission Remote interlock Not required Connect to room or door circuits Remove key when not in use When i t Beam attenuator Not required en in use prevents inadvertent exposure Indicates laser is Emission energized Indicates laser is ener nae Not required a indicator device for non visi gized ble wave lengths Foll ti warning signs Required Key control Not required Class 1M Class 2M Not as for Class Not as for Beam path requi
85. data logging image logging or displaying results in the BUSY output When the Brightness Correction Mode is ON the timing when images are taken is delayed Li timing Chart When the Brightness Correction Mode Is ON p 38 Sample Ladder Program The following sample program is used to input a TRIG signal to perform a single measurement A single measurement will be performed when W0 00 turns ON OUT1 When the single measurement 4 command bit W0 00 turns ON the TRIG signal is turned Single BUSY signal anal i me E g ON if the BUSY signal is OFF ment command bit TRIG TRIG signal The TRIG signal is kept ON for 2 ms and then turned OFF OUTO When the BUSY signal turns OFF to indicate that the measurement has been finished the judgement result is added BUSY signal OR signal OUTO to the total count OK measurements CIO 1000 NG measurements CIO 1002 OR signal Controlling Outputting in Parallel FQ User s Manual e 1 0 Signal Allocations Signal Address Output signals OUTO OR signal CIO 0 00 OUT1 BUSY signal CIO 0 01 Input signals TRIG CIO 1 00 The BUSY signal will remain ON while the measurement is being executed Performing Continuous Measurements Continuous measurements are performed while the continuous measurement command is input from an external device Immediately after a measurement is performed the next measurement is performed This is repeated while a continuous measu
86. derate injury or may result in serious injury or death Additionally there may be significant property damage Meanings of Alert Symbols The following alert symbols are used in this manual Indicates general prohibitions for which there is no specific symbol Indicates the possibility of laser radiation Indicates the possibility of explosion under specific conditions Indicates prohibition when there is a risk of minor injury from electrical shock or other source if the product is disassembled OP eo WARNING This product is not designed or rated for ensuring safety of persons Do not use it for such purposes The Sensor emits visible light which may adversely affect the eyes in rare instances Do not look directly into the light emitted from the Sensor When the subject is a specular reflective object protect your eyes from reflected light A lithium ion battery is built into the Touch Finder and may occasionally combust explode or burn if not treated properly Dispose of the Touch Finder as industrial waste and never disassemble apply pressure that would deform heat to 100 C or higher or incinerate the Touch Finder High voltage parts inside danger of electrical shock Do not open the product cover FQ User s Manual Precautions for Safe Use The following points are important to ensure safety so make sure that they are strictly observed 1 Installation Environment e Do not use
87. e tune the colors 5 Press OK Cance FQ User s Manual Adjusting Image Quality 41 s ewj Buiye L e 3 3 Adjusting the Object Position If objects are moving the position in the image of the characteristic that is to be measured will vary according to the timing of the trigger signal The FQ Vision Sensor offers two different ways to adjust this position variation Function Description Reference Position compensation If the timing of the trigger is accurate the FQ Vision Sensor can correct variations in the p 42 position of the object for each measurement with the Position Compensation function Trigger delay A delay can be applied from when the trigger the TRIG signal is input until when the p 44 image is input to synchronize the timing of image input with the speed of the moving objects Position Compensation The FQ Vision Sensor performs measurements in measurement regions that are set to a fixed shape and position by the operator A measurement is not performed properly if the object is not positioned inside this measurement region e g the result will be NG even if the object is OK In machines in which the position of the object varies for each image stable measurements would be impossible To cope this problem the Position Compensation function aligns the whole image so that the object to be measured is moved exactly to the measurement region Reference position as set by the operator T
88. e Sensor in a trend monitor Histogram Displays the individual judgement results 99 saved in the Sensor in a histogram Adjust judgement Adjusts judgement parameters without e 101 Except for statistical stopping measurements data Auto display Automatically sets the display range OFF or ON default trend monitor and according to the measurement results 3 histogram only Display range Changes the display range of measure 999 999 999 to 999 999 999 p 98 trend monitor and ment values p 99 histogram only Number of data Changes the number of displayed mea 200 400 or 1 000 default 200 trend monitor only surement values Number of data Changes the number of displayed mea 5 to 1 000 histogram only surement values i e the vertical display range of the histogram Clear results Clears the measurement results of the graphic or graphic inspection items details list Delete stats total Clears the total results of the inspection data items 2 Image logging Starts and stops logging in external ON Start or OFF Stop Pe p 110 memory 9 Data logging ON Start or OFF Stop TF settings The same as for Setup Mode This does not apply to the PC Tool The resolution of the measurement image can be set on the PC a Multi sensor Simultaneously displays the images for p 96 multiple connected Sensors NG sensor From multiple connected Sensors dis plays the image of only the Sensors wit
89. e measurement region smaller to reduce the processing time LT Changing the measurement region p 57 Measurement Data That Can Be Used for External Outputs and Calculations The following values can be output to external devices or used in calculations as measurement data Expression text string Data name Data range JG Judgement This is the judgement result 2 No judgement not measured 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error W Edge Width Edge Width 0 to 99999 9999 DF Width amount This is the difference between the ref 0 to 99999 9999 erence width and the measured edge width SW Reference width This is the reference width when the O to 99999 9999 model was registered Li 4 9 Calculations and Judgements Using Inspection Item Data p 75 Measurement Data That Can Be Logged for Edge Width The following values can be logged as measurement data Measured item Range of value Description D Width 893 to 893 This is the difference between the reference width and the measured edge width I 7 4 Logging Measurement Data and Image Data p 110 Errors Errors in Teaching A teaching error message will appear if the edge position cannot be detected when teaching Perform the following e f the color of the measurement object has changed from the specified color set the color again and try teaching ag
90. e square root If the argument is negative the result is 0 The judgement will be NG SQRT argument e Finds the distance between two points the center of gravity and the center of the model DIST first_position_xX first_position_Y second_poistion_X second_position_Y Example Finding the distance between the centers of gravity of region 0 and region 1 DIST RO X R0 Y R1 X R1 Y The following calculation is performed internally R1 X RO X R1 Y RO Y e Finds the length of a perpendicular line from point x y to line ax by c 0 DIST X_coordinate_of_point Y_coordinate_of_point coefficient_a_of_line coefficient_b_of_line coefficient_c_of_line Calculations and Judgements Using Inspection Item Data FQ User s Manual Setting Judgement Parameters for Expressions 1 Press Judgement on the Settings Tab Page Inspect gt Calculation ll l Judgement 2 Pressan expression between 0 to 31 and set the cor responding judgement parameters using the slider Judgement Calculation Judgement OK 3 Press the OK Button Express iond 331 0000 ea 4 gt L FQ User s Manual Calculations and Judgements Using Inspection Item Data eI suonoedsu dq Bues Y Inspection Item Data That Can Be Used in Expressions Inspection item Data name Expression text Data range Default string Position compensation Judgement JG 2 No judgement not measured
91. easurement ON or OFF default sation Standard ON object before measurement Models Only OFF Camera setup D o System Trigger setup Setting Scene Performs teaching and sets the judge ment parameters Model region Judgement Correlation 0 to 100 Defaults Upper limit 100 Lower limit 60 Inspect Tab Page Refer Menu command Description Setting range Data ence Add item Used to add modify delete copy or Search Edge Position Edge Width Area p 50 change the name of an inspection item Color Data Inspection Item selected Rename 15 alphanumeric characters 172 Menu Tables FQ User s Manual Inspection FQ User s Manual Settings Teach Er for Search Model region Used to specify the region of the image to Scene p 55 register as the model with a combination of figures ee Insp region Adjusts the size and position of the mea surement region Insp region Adjusts the size and position of the mea Scene p 62 surement region changes the measure ment direction etc Color ON Sets whether to specify an edge color ON or OFF default Scene p 62 OFF Scene ence OR default or NOT p 56 One or All m cene p 57 Specifies the color of the image for edge R 0 to 255 detection i e the border between the B 0 to 255 measurement object and background G 0 to 255 Color pal Displays a palette for color specification
92. ecent Results Logging The most recent measurement results can be logged inside the Sensor Even if data is not logged in external memory such as an SD card trends in measurement results can be easily checked on the Touch Finder However if the power supply is turned OFF or the scene is changed this data will be lost Trend monitor Run FQ 136ms Recent measurement results Inspection data Calculation result Most recent 1 000 values Image data Most recent 20 images Statistical Data Touch Finder Count NG NG rate FQ User s Manual Logging Measurement Data and Image Data 113 suojouny JualueAu0g J 114 Setting the Data To Be Logged Use the following procedure to set the statistical data image data and measurement data that will be logged p gt In Out Log setting Press the data for which to change the logging pa mmg EEE rameters 2 Change the logging parameter and then press Back Data logging Hone Delete log Me ll A Item Description Statistical Data Statistical data such as the number of measurements the number of NG overall judgements and the NG rate since the power supply was turned ON will be logged e ON Statistical data will be displayed default e OFF Statistical data will not be displayed Image logging These are the same as for file logging Data logging Li Logging All Data File Logging p 110 The logging parameters for i
93. ecommended DC power connection 20 4 to 26 4 VDC DC power connection 20 4 to 26 4 VDC including ripple including ripple AC adapter manufactured by Sino Ameri can Japan Co Ltd connection 100 to 240 VAC 50 60 Hz Battery connection FQ BAT1 Battery 1 cell 3 7 V Ratings Power supply voltage Continuous operation on Bat 1 5 h tery gt Current consumption DC power connection 0 2 A DC power connection 0 2 A D Charging battery 0 4 A raf 5 Insulation resistance Between all lead wires and case 0 5 MQ at 250 V D h 193 FQ User s Manual Specifications and Dimensions Item Model with DC power supply Model with AC DC battery power supply FQ D30 FQ D31 Environ Ambient temperature range Operating 0 to 50 C Operating 0 to 50 C when mounted to DIN mental Storage 25 to 65 C Track or panel immu with no icing or condensation O to 40 C when operated on a Battery nity Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gas Vibration resistance destruc 10 to 150 Hz single amplitude 0 35 mm X Y Z directions tion 8 min each 10 times Shock resistance destruc 150 m s 3 times each in 6 direction up down right left forward and backward tion Degree of protection IEC 60529 IP20 Weight Approx 270 g without Battery and hand strap Dimensions 95 x 85 x 32 5 mm Mate
94. ect or inspection the line process can be changed simply by changing the scene when the measurement object or inspection changes Cap color Inspection item 0 Color Data Label detection These can be registered as Inspection item 1 Search one scene Example TE Text alignment Inspection item 2 Edge Position Line Process Changes Inspection for Inspection for Inspection for _______ Inspection for product A product B product Z product C e Maximum Number of Scenes Model Standard model FQ S2 Single function model FQ S1 Item Number of scenes 32 8 e Settings Included with Scenes The following settings are changed when the scene is changed Camera image Image Tab Page and Inspection Items Inspect Tab Page The settings related to external I O specifications that are included in the output settings and the system settings for the overall Sensor are used for all of the scenes Refer to the following information for the data that is included in the scene data _ _ 10 1 Menu Tables p 172 Lii Changing the Scene to Change the Line Process FQ User s Manual Creating New Scenes The default scene number is 0 To create another scene use the following procedure to switch the scene and then make the settings p Setup Mode Select scene 7 Press the number of the scene to change to and then press Select 0 Scene0 2 The scene will change Make the settings for t
95. ection items for which logging is not supported as calculation parameters using the Calculation menu command and use them as the calculation results Allocate the results to Ethernet out puts In this way measurement data can be logged as calculation results Outputting Data to an External Device Using No protocol Communications Setting the Data To Output Automatically LT Reter to Setting the Data to Output via Ethernet Setting the Data Format p gt In Out I O setting Ethernet 7 Press Output form TETT 2 Setthe output format to ASCII or binary M Output data set 3 Set the data format Ce Output form yee ary e When Output Format Is ASCII Set the parameters for integer digits decimal digits negative numbers O suppression the field separator and the record separator e Output Format Measured value of Measured value of Measured value of CR data 0 data 1 data 7 The data output method digits and data separators can be changed as needed Example Integer digits 5 decimal digits 3 negative number expression field separator comma record separator CR apli Velde flek tleh LT TT Ele fo fe dey f J fe fs fo fe ff ft fe fs for ee SS e a 5 i Measured value of data 0 Measured value of data 1 Measured value of data 2 Measured value of data 7 Delimiter Field separator Record separator 1 Because the record separator is set to CR only one record is o
96. elimiter lt Response Format gt When the Command Is Processed Normally o k Jor Measurement Delimiter O JJ When the Command Is Not Processed Normally E r on Delimiter O JJ lt Parameter Descriptions gt mc Delimiter Measurement result The measurement result is output as the response when Ethernet output is set FQ User s Manual The measurement result is not output when Ethernet output is not set Reference Setting the Data to Output via Ethernet p 144 Outputting Controlling with Ethernet 151 SO8DINEQ JEUI9 XJ YIM SUOITEDIUNWWWWOD 9 Start Continuous Measurements This command starts continuous measurements If Ethernet output is not set only continuous measurement is performed If Ethernet output is set continuous measurement is performed and the results corresponding to the number of measurements made are returned as response data lt Command Format gt Mieta sjujrie fele o m efer Delimiter Delimiter lt Response Format gt When the Command Is Processed Normally o K cr Measure T Data returned for the number of continu ous measurements made Measure Delimiter When the Command Is Not Processed Normally E r on Delimiter lt Parameter Descriptions gt Measurement result The measurement results corresponding to the number of measurements made are out put when Ethernet output is set The measurement result is not output when Et
97. end monitor or only data for which the overall judgement is NG Logging settings are applied to the trend monitor as well However they are not applied to trend monitor when it is displayed in Setup Mode LT Icheck recent measurement trends recent results logging p 113 Histograms The distribution of each measurement value can be checked on a histogram The most recent 1 000 measurement values are displayed on a graph Run Fa Switches the displa eae Switches the display to to the previous tdms the next inspection inspection item ca item number number Number of This is equivalent to the judgement value of the selected inspection item The distribution of measurement values is displayed in a histogram p gt Run Mode Select display Histogram Arranging Histogram Display uoneiado 9 The display range on the horizontal axis and the number of data on the vertical axis of the histogram can be changed e Disabling Automatic Adjustment of the Display Range 1 Press lt q Auto display on the right of the histogram 2 Press OFF e Changing the Display Range of the Horizontal Axis 7 Press lt q Display range on the right of the histogram 2 Select the maximum measurement value the minimum measurement value and the class e Changing the Number of Data on the Vertical Axis 1 Press lt q Number of data on the right of the histogram 2 Select the maximum number of data to dis
98. ene number INO to IN4 signals z were with the INO to IN4 signals in Standard Mode t x ccna aaa Standard Mode Allow 5 ms min and then turn ON IN5 2 Turn ON the INS signal while the BUSY signal is ON to ON IN5 signal H ON for 1 ms min change the scene to the OFF specified scene i 3 The BUSY signal turns ON BUSY signal a CE while the scene is being OFF switched Start scene change End scene change 1 In Expanded Mode specify scene numbers 0 to 15 using the INO to IN3 signals r FQ User s Manual Controlling Outputting in Parallel 137 SODIAEQ JEUI9IXI YIM SUOITEDIUNWWWWOD 9 Settings p gt In Out I O setting I O terminals Input Input mode The scene numbers that can be used depend on the input mode Standard mode default Scene 0 to 31 Expanded mode Scene 0 to 15 Sample Ladder Program This sample program is used to change the scene when the input mode is set to Expanded Mode The scene changes to scene 1 when WO 00 turns ON WO0 00 Scene change bit O 1100 lt When the scene change bit W0 00 turns ON the scene number is input to INO to IN3 and IN4 is turned ON W0 00 TMH 0000 If the BUSY signal is OFF 5 ms after the scene number is input the trigger to change the scene IN5 is turned ON o1 Scene change bit TOOOO OUT1 m BUSY RSET Wo 0 00 LE TMHH 0001 N o on 4 The trigger
99. et 1 Set the IP address and subnet mask according to the network settings Connecting to Sensors from External Devices Such as PLCs Set the IP address of the Sensor according to the network where the external devices such as PLCs are connected p Setup Mode Sensor settings Network Ethernet 1 Set Auto to OFF 2 Set the IP address and subnet mask according to the network where the external devices such as PLCs are connected If you connect OMRON CS CJ series PLCs to the Ethernet the following default IP addresses are assigned to the PLCs e IP address 192 168 250 node_address Connecting to Sensors from a Computer Using the PC Tool When connecting the Sensor directly to a computer using an Ethernet Cable set the network settings on the computer as given below Setting a fixed IP address is not required if there is a hub between the computer and Sensor and a DHCP server is used The following procedure is for Windows XP 1 Select Control Panel from the Windows Start Menu 2 Click Network and Internet Connections in the control panel and then double click Network Connections FQ User s Manual Setting Up Ethernet C SUOI DOUUOD pue UO E e SU 3 Right click the Local Area Connection Icon and select Properties AL ocal Grea Connection E Disable Status Repair Bridge Connections Create Shortcut Rename Properties 4 On the General Tab Page double click Interne
100. foreseeable conditions of operation including the use of optical instruments for intrabeam viewing Class 1M Laser emitting in the wavelength range from 302 5 nm to 4000 nm which are safe under reasonably foreseeable conditions of operation but may be hazardous if the user employs optics within the beam Class 2 Laser that emit visible radiation in the wavelength range from 400 nm to 700 nm where eye protection is normally afforded by aversion responses including the blink reflex This reac tion may be expected to provide adequate protection under reasonably foreseeable condi tions of operation including the use of optical instruments for intrabeam viewing Class 2M Laser that emit visible radiation in the wavelength range from 400 nm to 700 nm where eye protection is normally afforded by aversion responses including the blink reflex However viewing of the output may be more hazardous if the user employs optics within the beam Class 3R Laser that emit in the wavelength range from 302 5 nm to 10 nm where direct intrabeam viewing is potentially hazardous but the risk is lower than for Class 3B lasers and fewer manufacturing requirements and control measures for the user apply than for Class 3B lasers The accessible emission limit is within five times the AEL of Class 2 in the wave length range from 400 nm to 700 nm and within five times the AEL of Class 1 for other wavelengths Class 3B Lasers that are normally hazardous when direct in
101. g Teaching means to store the region and partial image as reference data for the measurement p gt Inspect Inspection Add item Search Settings Tab Page 1 Press Teach 2 Place the object that is to be used as the measure Drag the rectangle Drag a corner to ment reference in front of the camera to move it size the rectangle Q Move the rectangle to the location to be measured Hode region 0 Search i226 AD6 461 316 4 Press OK 5 Press TEACH on the lower right of the display The basic settings will be registered when teaching has been completed 6 Press Back to end teaching The following data is stored as the measurement reference Reference data This is the partial image that is stored as the reference These are coordinates of the model image that are stored as reference Step 3 Adjusting Judgement Parameters p gt Inspect Inspection Add item Search Settings Tab Page Press Judgement Lower limit Upper limit 2 Set the correlation range for an OK judgement Judgement Continuous measurements will be performed for the im ages that are taken 3 Press OK to accept the value 4 Press Back to end making the setting Blue for OK Red for NG Parameter Setting Description Correlation Range 0 to 100 Adjust the upper and lower limits of the correlation for an OK judge Default Lower limit 60 Upper limit 100 ment FQ User s Manual
102. ge upper limit tion ment 146 Offset amount Setting Acquisi 99999 9999 to 99999 9999 893 lower limit tion External Reference Parameters FQ User s Manual Edge width External reference number 0 10 11 12 13 14 15 16 17 18 19 121 131 132 133 137 139 192 193 Setting Acquisi tion Data name Acquisition only Edge width Reference width Acquisition only Width difference Acquisition only Edge position XO Acquisition only Edge position YO Acquisition only Edge position X1 Acquisition only Edge position Y1 Acquisition only Reference posi Acquisition only Reference posi Acquisition only Reference posi Acquisition only Reference posi Acquisition only Position offset XO Acquisition only Position offset YO Acquisition only Position offset X1 Acquisition only Position offset Y1 O O O O C lt x lt x lt D O O 3 D m Acquisition only Setting Acquisi tion Edge color specifi cation Setting Acquisi tion Edge color R Setting Acquisi tion Edge color G Setting Acquisi tion Edge color B Setting Acquisi tion Edge level Setting Acquisi tion Noise level Setting Acquisi tion Width upper limit Width lower limit Setting Acquisi tion FQ User s Manual Acquisition only O to 99999 9999 l N 5 Li D Data range Expression Logged data text stri
103. h NG results Select Switches to the selected Sensor Connections Displays the name of the Sensor detected by the Touch Finder and the connection status Auto Automatically detects and connects the connect Sensors that are connected FQ User s Manual Menu Tables p 123 Sensor monitor 0 L seolpueddy Switch sensor 181 Common Menu Commands ence O Only image Button Hides text and displays only the image m_m P 108 Cal Enlarges the image display p 106 Dis play 3 Zoom out Reduces the image ae Button FIT coi the image to the display size Button Display Changes the image display method Setup Mode Camera Live Freeze E Button Log or Ae Run Mode Latest image or Last NG image Ol Capture Button Used to capture the current display and p 121 save it in external memory e g an SD card 182 Menu Tables FQ User s Manual 10 2 External Reference Parameters Position compensation External Data name Setting Acquisi Data range Default Expression Logged data reference tion text string Judgement number parameter 0 Judgement Acquisition only 2 No judgement not measured 2 JG 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error 5 Scroll X Acquisition only 99999 9999 to 99999 9999 oO DX es 6 Scroll Y Acquisition only 99999 9999 to 99999 9999 oO DY g 8 Acqui
104. h this value as the reference FQ User s Manual Inspecting with the Area Inspection Item a suoloedsu dN buimes Y 72 4 8 Inspecting with Color Data Inspection ltem Color Data Inspection Item This inspection item is used to perform inspections for foreign matter with a different color or for presence The region is set for a portion of the image with the color that is to be measured This region is called the measurement region The average color within the measurement region is measured Sample Settings Sample Measurement l Judges using the average Measurement region color of the measurement region han TN 1 ees r Setup Procedure for Color Data Inspection Item Step 1 Selecting the Inspection Item p gt Inspect Inspection Press an unused inspection item number and press Add item 2 Press Color Data Edge Position I Registering inspection items p 50 A lar Cance Inspecting with Color Data Inspection Item FQ User s Manual Step 2 Teaching Teaching means to store the region and the average color in the region as reference data for the measurement p gt Inspect Inspection Add item Color Data Settings Tab Page Press Teach Drag the rectangle to move it 2 Place the object that is to be used as the measure Drag a corner to i size the rectangle ment reference in front of the camera Insp region Q JUN a REA 5 ee x
105. he Senet a coe oe Select scene datay Changing Scene Names Copying Scenes and Deleting Scenes p gt Setup Mode Select scene 7 Press the number of the scene and then press Re iam FQ name Copy or Clear l 2 To change the name enter a new scene name in 15 al roo phanumeric characters or less To copy a scene press the number of the scene to pe eT mocme Rename ou copy Switching Scenes from an External Device e Controlling with Parallel Inputs LT Changing the Scene p 137 e Controlling with Ethernet Inputs Li Command Details p 149 suonouny JualueAu0gd J Setting the Startup Scene gt wrod Setup Mode Sensor settings Startup settings The following items can be set Item Purpose Setting range Startup mode Select whether the startup scene number is set ON manually OFF The scene number when the settings were saved will be the startup scene number The star tup mode is set to OFF in the default settings Startup scene Set the scene number to use at startup Standard models 0 to 31 Single function models 0 to 8 Default 0 FQ User s Manual Changing the Scene to Change the Line Process 195 7 2 Display Functions The procedures given in this section can be used to make the Sensor easier to use and the display easier to see Image Zoom The display can be zoomed in or out to make the image easier to see p gt A Setup Mode or R
106. he TRIG signal e The delay time for preventing mutual interference must be longer than the shutter time When the lighting built into the Sensor is used the shutter time is 4 ms max Therefore make the delay at least 4 ms Preventing Mutual Interference of Multiple Sensors FQ User s Manual Setting Up Inspections 4 1 Inspection Item Selection Guide 02 00 eeeeeee 4 2 Setup Procedure for Inspection Items 02 00008 4 3 Configuring Inspection Items 0 2 0 c eee es 4 4 Inspecting with the Search Inspection Item 4 5 Inspecting with the Edge Position Inspection Item 4 6 Inspecting with the Edge Width Inspection Item 4 7 Inspecting with the Area Inspection Item 000 eee 4 8 Inspecting with Color Data Inspection Item 4 9 Calculations and Judgements Using Inspection Item Data suoloedsu dN umes 14 The FQ Vision Sensor uses inspection items to judge measurement objects There are five different measurement objects Select the best inspection items for the characteristics of the measurement object that are being judged Judging if there is a Judging according to shapes mark lt gt Judging according to positions Measuring the position offset of Edge Posi p 59 a seal tion Judging according to widths Measuring the width between Edge p 64 lead wires Width l Color Data p 72
107. he external device Item Symbol Field separator None comma default tab space or semicolon Decimal symbol None point default or comma Record separator None comma tab space or CR or CF LF default Use the following menu command to change the output CSV file format p Setup Mode or Run Mode TF settings File format Ensuring That All Measurement Results Are Logged in External Memory To ensure that all measurement results are actually saved change the settings so that the BUSY signal remains ON until logging has been completed During operation do not input the next trigger until the BUSY signal turns OFF p gt In Out I O setting I O terminals Output Tab Page BUSY output Change the BUSY output parameter to Data logging Trigger signal Sensor Touch Finder 1l Data Image Image input Measurements Logging Logging ON BUSY OFF Display e File logging cannot be used when performing continuous measurements e If you use the PC Tool the logging time may vary by up to 100 ms depending on the application conditions of your computer e If logging data to an SD card the write time varies depending on the amount of the available space on the SD card Reference value For SDHC class 4 the time required to write image data is approx 200 to 800 ms Logging Measurement Data and Image Data FQ User s Manual Checking Recent Measurement Trends R
108. he im ages that are displayed 3 Press OK to enter the value Item Parameter Description Judgement Parameter D Area Range 360 960 to 360 960 Set the upper and lower limits for an OK Default Lower limit 360 960 Upper judgement The set range is the differ limit 360 960 ence between the reference area and the measured areas FQ User s Manual Inspecting with the Area Inspection Item suonoedsu dN Pues Y 70 Unstable Area Results The Desired Color Cannot Be Detected Add a specific color or enlarge the color range Extraction Is Automatically Performed for an Undesired Color When Teaching Manually set the color for which to measure the area p gt Inspect Inspection Area Modify Settings Tab Page Teach 1 Press lt q Set color on the right of the display 2 Drag around the color for which you want to measure the area Areas with that color will be automatically detected Continuous measurements will be performed for the im P ages that are displayed Only the extracted color will appear on the display MESSORI Press TEACH Press Back to end teaching Color pick from the image Qa A Measuring More Than One Color Set the colors using the color palette Press lt q Color palette on the Set Color Display to display the color palette Up to four colors can be specified If the Color inv Option is selected the color outside the region will
109. he measurement object is properly within the measurement region Measurement region i Object SAMPLE Object is out of place The image is aligned so that the object The measurement object is is returned to the reference position outside the measurement before performing measurements region The object is measured Position compen properly within the SAMPE sation applied measurement region p gt Image Position compensation Mode on off 1 Press ON for Mode on off 2 Press Settings Se Adjusting the Object Position FQ User s Manual Press Teach Drag the rectangle to move it Adjust the image so that the measurement object iS MAREE Wosition compensation in the center 2 196 550 401 Press lt q Model region Move the rectangle so that the characteristic part for position compensation is inside it Press OK FQ Series The characteristic part and reference position for position Drag a corner to size the rectangle compensation will be registered ON OC OD Aa Q Press Teach 9 Press OK to save the settings Adjusting the Judgement Parameters Set how similar the image must be to the registered image for position compensation to be applied p gt Image Position compensation Settings Judgement Set the correlation range for an OK judgement I Operating procedures p 52 e Measurement Data That Can Be Used for External Outputs and
110. hen IN5 is turned OFF Settings p gt In Out I O setting I O terminals Input Input mode Press Expanded mode Sample Ladder Program The following sample program is used to input a IN5 signal to perform continuous measurements Continuous measurements will be started when WO 00 turns ON and stopped when W0 01 turns ON W0 00 Mov When the continuous measurement command 4 bit W0 00 turns ON the command Guess 0000 parameter for continuous measurements aetna 00000 is output to Q 1 INO to IN4 command bit WO0 00 TMHH 0000 Continuous 5 If the BUSY signal is OFF 5 ms after the measurement O5 command parameter is output the command command bit input for continuous measurements IN5 is T0000 OUTI turned ON and continuous measurements start IN5 BUSY signal RSET Wo0 00 WO 01 When the continuous measurement stop bit A RSET W0 01 turns ON the command input for continuous measurements IN5 is turned Continuous OFF and continuous measurements stop measurement stop bit RSET Wo0 00 Lad Controlling Outputting in Parallel FQ User s Manual e 1 0 Signal Allocations Signal Address Output signals OUT1 BUSY signal CIO 0 01 Input signals INO CIO 1 08 IN1 CIO 1 09 IN2 CIO 1 10 IN3 CIO 1 11 IN4 CIO 1 12 IN5 CIO 1 15 Setting the Outputs Using the Overall Judgement Result When the results of the inspection items are judged if even one individual judgement result is NG the OR o
111. hernet output is not set LT Reference Setting the Data to Output via Ethernet p 144 Wee Outputting Controlling with Ethernet FQ User s Manual End Continuous Measurements The command ends continuous measurements lt Command Format gt Miela sjulirje ejej o Delimiter lt Response Format gt When the Command Is Processed Normally o k cr Delimiter When the Command Is Not Processed Normally o K cR Data returned result for the number of continuous measurements Measurement CR result CR made Delimiter m vleje Delimiter Set the Ethernet output to output measurement results If Ethernet output is not set only the command response is output Reference Setting the Data to Output via Ethernet p 144 FQ User s Manual Outputting Controlling with Ethernet 153 SO8DINEQ JEUI9 XJ YIM SUOITEDIUNWWWWOD 9 Data Acquisition Setting Commands POSITIONDATA or PD Acquire Position Compensation Data The command acquires position compensation parameters and measurement values lt Command Format gt 154 Command External reference data 3 digits max eee oe ira Plols i r ifo nfojalr al for Space Delimiter or 0x20 OBES eC n Delimiter ae External reference data 3 digits max Space 0x20 lt Response Format gt When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally Delimiter
112. hing not performed error 14 Figure not registered error 15 Out of range error Edge width woe to 99999 9999 0 Width difference DF 0 to 99999 9999 0 Reference width SW 0 to 99999 9999 0 82 Calculations and Judgements Using Inspection Item Data FQ User s Manual Inspection item Data name Expression text Data range Default string Area Judgement JG 2 No judgement not measured 2 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error Area AR 0 to 999999999 9999 0 Gravity X X 99999 9999 to 99999 9999 0 Gravity Y Y 99999 9999 to 99999 9999 0 Reference area SA 0 to 999999999 0 Reference position X SX 99999 9999 to 99999 9999 0 Reference position Y SY 99999 9999 to 99999 9999 0 Area difference DF 99999 9999 to 99999 9999 0 Color data Judgement JG 2 No judgement not measured 2 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error R average AR to 255 0 G average AG 0 to 255 0 B average AB 0 to 255 0 Color difference AD to 442 0 Color deviation DV 0 to 221 0 The following values ca n be specified as calculation data to output them Data name Expression text string Description Judgement JG This is the judgement result It is the OR logic of the
113. inds the logical OR If both of the arguments are 0 the calculation result is 0 Otherwise it is 1 OR argument_1 argument_2 Applies a logical NOT operation If the argument is 0 the calculation result is 1 Otherwise it is 0 NOT argument Finds the absolute value ABS argument Returns the larger of the two arguments MAX argument_1 argument_2 Returns the smaller of the two arguments MAX argument_1 argument_2 Calculations and Judgements Using Inspection Item Data 79 suoloedsu dN buimes Y 80 Function ANGL MOD SQRT DIST Description Finds the angle of the straight line joining two points the center of gravity and center of the model The angle against the horizontal is found The result is a value between 180 and 180 ANGL Y_component X_component Example Finding the angle of the straight line joining the centers of region O and region 1 ANGL R1 Y RO Y R1 X RO X speoeeass Horizontal Second point If the two arguments are both O the result is O and the judgement is NG Finds the remainder after dividing a non ordinal number with an ordinal number MOD non ordinal ordinal If any of the arguments are real numbers the decimals are rounded off before calculating the remain der The remainder is the result of dividing integers Example MOD 13 4 Result 1 remainder when 13 is divided by 4 MOD 25 68 6 99 Result 5 remainder when 26 is divided by 7 Finds th
114. ing the display of the image and measurement results only when the measurement result is NG B A Run Mode 1 Press select image display 2 Press Last NG image 3 Press Back FQ Series ro P Coo suojouny jualueAu0g J Change the following setting to display the last NG image after restarting gt wed Setup Mode or Run Mode TF Settings Startup display Display update mode 1 Press Last NG image Select when the display is updated Display pattern Display update mode FQ User s Manual Display Functions 107 If an operation to change the display is performed e g if the display pattern is changed or the inspection item is changed when displaying images for NG results is set the display will change to refreshing the most recent mea surement results and the most recent NG display will disappear To ensure that you can check the NG results log the NG results Li Checking Recent Measurement Trends Recent Results Logging p 113 Automatically Changing to the Display for Any Sensor with an NG Result You can change the settings to automatically display the Sensor for which the measurement result is NG if more than one Sensor is connected p gt Run Mode Sensor monitor NG Sensor Hiding the Menu You can hide the menu and display only the image on the Touch Finder or PC Tool to check the part of the image hidden behind the menu If you press the icon again the menu will be d
115. ing with the Edge Position Inspection Item Edge Position This inspection item is used to inspect positions For example it can be used to see if a label is attached at the correct position or if a product is set in the correct position Places where the color changes greatly are called edges The positions of these edges are measured Sample Settings Sample Measurement An edge is detected within the region according to set direction and color Measurement region Edge search Color of edge direction tobe found E _ Setup Procedure for Edge Position Step 1 Selecting the Inspection Item p gt Inspect Inspection Press an unused inspection item number and press Add item 2 Press Edge position Add item BG search Edge Position me Edge Width ee Color Data LT Registering inspection items p 50 FQ User s Manual Inspecting with the Edge Position Inspection Item suonoedsu dN Pues Y 60 Step 2 Teaching Teaching means to store the region and the edge position in the region as reference data for the measurement p Inspect Inspection Add item Edge Position Settings Tab Page 1 Press Teach 2 Place the object that is to be used as the measure The arrow in the middle shows the ment reference in front of the camera direction for detecting an edge 3 Move the rectangle to the location to be measured saad ee RAEE 4 Press OK 5 Press T
116. ing with the Search Inspection Item suonoedsu dN Pues Y 56 Masking Parts of the Model The model registration region can be formed freely by combining enabled and disabled regions Example Figure 1 Enabled range The gray section is the model region N Figure 3 Enabled range p gt Inspect Inspection Search Modify Settings Tab Page Teach lt lt Model region 1 Draw the figure according to the section that you want to mask Lj p 55 2 While the figure to be masked is selected press lt q on the right of the display and then press OR NOT The selected area will be removed from the model Every time you press OR NOT the area will switch be tween being enabled and disabled Ce OR Enabled range NOT Disabled range Taf al a Change type of region to OR NOT Fine tuning the Position of the Region This section describes the console which is useful to fine tune the position of the measurement region or the model registration region in 1 pixel increments p gt Inspect Inspection Search Modify Settings Tab Page Teach lt q Model region 1 Press lt Console on the right side of the display where you draw the region The console will appear 2 To adjust the position of the figure press within the frame To adjust the size of the figure press a corner of the figure 3 Use the cross key to align
117. ings An overall judgement of all inspection items can be performed Test measurements can be performed for through images default or saved images Performing Test Measurements with Samples p gt Test Continuous test 1 Press Graphics Details 2 Input an image of a previously prepared object Tast FQ Check the judgement results 100ms 0 SceneO 3 When you finish checking the results press Back KE Judge OK Orte F FQ Series ENES The same five types of displays are available for the Continuous test on the Test Tab Page i e Graphic Graph ics Details All results region Trend monitor and Histogram Press the Back Button to access the menu to change the display i Changing the Run Mode display p 96 Performing Test Measurements with Saved Images Re measuring This Sensor can save measured images in the Sensors built in memory or on an SD card Test measurements can be performed using these saved images This function is useful for adjusting the judgement parameters when objects are not available B Test Continuous test Any display 1 Press EJ Display FQ Series 86 Performing Test Measurements FQ User s Manual 2 Select Log or File 3 The display switches to the saved image and mea surements are taken again _ _ Saving images p 122 FQ User s Manual Images in the Sensor s built in memory Press Log selpct image displa
118. input continuously 2 Select the image with the measurement object in the PETET center using and A Q Press the image Press OK A 4 L Input the TRIG signal The delay time can be set using the adjustment bar or by directly entering a value Trigger delay Input the TRIG signal Move the bar to the left or right Or Directly input the delay time FQ User s Manual Adjusting the Object Position 45 s ewj Huriye L c 46 3 4 Preventing Mutual Interference of Multiple Sensors When the same trigger signal is input to multiple Sensors the lighting from one Sensor may affect the measurements of the other Sensors This is called mutual interference This kind of interference can be prevented offsetting the image input timing of each Sensor from when the trigger signal is received Example A trigger i e the TRIG signal is input to Sensor 0 and Sensor 1 at the same time TRIG signal A Timing of taking the image Sensor 0 No trigger delay Trigger Sensor 1 Timing of taking the image l Sensor 1 A S A l i i Sensor 1 trigger delay Sensor 0 immediately begins image input when the trigger is input Sensor 1 begins image input after the specified time has passed 1 Change to the setup for to Sensor 1 _ p 36 2 Press Image Trigger setup Trigger delay 3 Setthe trigger input delay time for Sensor 1 Li_ p 44 Trigger delay Input t
119. is is a holder for attaching the strap 12 AC power supply connector Used to connect the AC adapter 1 Applicable to the FQ D31 only 22 Part Names and Functions FQ User s Manual 2 3 Installation Installing the Sensor Installation Procedure 1 Align the tabs on one side of the Mounting Bracket with the slot on the Sensor The FQ XL Mounting Bracket can be attached to the back side or front of the Sensor 2 Press the Mounting Bracket onto the Sensor until the oth er tabs click into place Mounting Bracket 3 Use the following optical charts to check the field of view and installation distance of the Sensor so that it is mount ed at the correct position Tightening torque M4 1 2 N m Horizontal field of view ae ee Vertical field Pe 4 of view Installation distance L FQ S10010F FQ 15010F FQ S20010F or FQ 25010F Installation distance L mm 55 1 45 L 1 35 6 8 10 12 14 Horizontal field of view mm FQ S10050F FQ S15050F FQ S20050F or FQ S25050F Installation distance L mm 210 ly 130 Pa N 0 20 40 60 Horizontal field of view mm FQ User s Manual The optical chart indicates the horizontal field of view The vertical field of view will be approximately 60 of the horizontal field of view Note The tolerance is 10 FQ S10100F FQ S15100F FQ S20100F or FQ
120. is mistakenly detected as an edge make this value higher Within the Region Max color change Min color change lt Noise level gt No edge found gt Measurement result NG Max color change Min color change Noise level Edge found Perform measurement SSeS Max color eee Max color i Measurement MGE Measurement A T a _ E regon J ey 1 region g Min color change 10 60 15 gt 30 change 15 25 10 lt 30 Judges that there is an edge and performs measurements Judges that there is no edge measurement result is NG FQ User s Manual Inspecting with the Edge Position Inspection Item i Screen Display When the Edge Level and Noise Level Are Changing A bar showing the threshold level moves up and down on the graphic as the edge level noise level value changes A cross key cursor will also appear at the detected edge position Ad just the p GG ecROSsitsiGMentitheiG h is detected by edge level Edge level cise reve aci a gt Undesired Edge Position Is Automatically Detected When Teaching Manually set the color of the edge that you want to detect p gt Inspect Inspection Edge Position Modify Settings Tab Page Teach 1 Press lt q Color ON OFF on the right side of the display Press ON Press lt q Set color on the right of the display Aa QORN Draw a rectangle around the color that you want to use to e
121. isplayed p gt 0 Setup Mode or Run Mode Turning ON OFF the Touch Finder Backlight You can use Eco Mode to turn OFF the LCD backlight and reduce the power consumed by the Touch Finder whenever there is no operation on the Touch Finder for 30 seconds or longer The LCD backlight will turn ON whenever any part of the touch panel is pressed p Setup Mode or Run Mode TF settings LCD Backlight ECO mode Changing the Brightness of the Touch Finder The brightness of the LCD backlight can be changed to any of five levels p gt Setup Mode or Run Mode TF settings LCD Backlight Brightness 108 Display Functions FQ User s Manual 7 3 Monitoring the Signal I O Status You can check if the I O connections are working normally p gt In Out I O monitor I O Monitor The V O status of the external devices will be dis Ihput Signals TRIG and INO to INS played Signals that are displayed in red are 2 Press the OK Button to return to the I O monitor Currently being input from the Display external devices to the Sensor 1 0 monitor Output Signals OUTO OUT1 and OUT2 Signals that are displayed in red are currently being output from the Sensor to the external devices You can turn the signals ON and OFF by pressing them to test the outputs FQ User s Manual Monitoring the Signal I O Status 109 suojouny juaju auoo J 110 7 4 Logging Measurement Data
122. jojatr a hlo fifo r fo Jo fcr Space Space Space Delimiter 0x20 0x20 0x20 lt Response Format gt If a parameter is attached the parameter and delimiter are output when the command is processed normally and the command execution result is OK A delimiter is inserted at the end of the response The delimiter is always CR Command Execution Result Parameter 1 o or Delimiter 10 k or Delimiter If the command is not processed normally the command execution result is NG Command Execution Result Delimiter An error occurs in the following cases e A non existent command was specified e The number of parameters is incorrect e The parameter range is incorrect e The parameter content is incorrect e Operation could not be performed normally for the operation command FQ User s Manual Outputting Controlling with Ethernet 147 SODIAEQ JEUI9 XI YIM SUOITEDIUNWWWWOD 9 148 Command List The following table lists the no protocol commands Commands that can be used in no protocol Ethernet communications are listed below Abbreviation Function Reference Acquires the current scene number Type of command Scene control com mands Command SCENE p 149 SCENE Scene_number S Scene_number Changes the scene number being used p 150 commands MEASURE C M C Starts continuous measure p 152 ments MEASURE E Ends continuous meas
123. kept ON for 2 ms and then turned OFF T0001 RSET IN5 BUSY When the BUSY signal turns OFF to indicate that model has been re registered processing WO0 01 after re registration is performed W0 01 turned ON e O Signal Allocations Signal Address Output signals OUT1 BUSY signal CIO 0 01 Input signals INO CIO 1 08 IN1 CIO 1 09 IN2 CIO 1 10 IN3 CIO 1 11 IN4 CIO 1 12 IN5 CIO 1 15 The BUSY signal will be ON while the model is being re registered If the cycle time is too long the PLC may not be able to detect when the BUSY signal is ON If necessary turn OFF WO 00 after a suitable time elapses 120 Controlling Outputting in Parallel FQ User s Manual Turning the ERROR Signal OFF The ERROR signal turns ON when an error occurs After removing the cause of the error turn the ERROR signal OFF using one of the following methods Method 1 Input an error clear command from an external device such as a PLC Method 2 Input a measurement trigger again For example turn the TRIG signal ON during a one shot measurement The ERROR signal will turn OFF when measurement is executed correctly This function can be used in Run Mode only Settings p gt In Out I O setting I O terminals Input Input mode Press Expand mode Wiring Color Signal State Description The signals shown at the left Gray INO OFF Command parameter for clearing errors are used Refer to the fo
124. l Taking Clear Images of Moving Objects For quick moving objects the effect of blurring can be reduced by decreasing the exposure time Fast Moving speed Slow 0 100 lt gt _ Exposure time SS 1 30 000 1 250 p gt Image Camera setup lt lt Brightness I Adjusting the Brightness p 38 The image becomes darker the smaller the exposure time If the Sensor is used in a dark environment make sure that the darkness of the image does not cause the measurements to be unstable Improving the Image Quality of Metallic and other Shiny Surfaces s ewj Buiye L c When objects with shiny surfaces are being measured the lighting may be reflected off the surface and affect the image To remove reflections one of the following two functions can be used Function Description HDR High Dynamic Range If objects have contrasting light and dark areas the dynamic range can be made wider to improve the quality of the images Polarizing filter Specular reflections can be eliminated from an image by attaching a polarizing filter to the Sensor e Selection Tips e When the measurement object is not moving Use the HDR function e When the measurement object is moving Use a polarizing filter HDR Function The HDR function is used for objects that have a large difference between light and dark areas For this kind of object clear images cannot be achieved wi
125. llowing Green IN1 OFF l a information for signal wiring Red IN2 ON White IN3 OFF I 2 4 wiring p 28 Purple IN4 OFF Yellow IN5 ON Command input for clearing errors Orange OUT1 BUSY Processing in progress default Light blue OUT2 ERROR ERROR signal default Timing Chart 1 Turn OFF INO to IN1 and IN3 to IN4 and turn ON IN2 Ot Nena lO gt lt Turn ON the IN5 signal while the i Allow 5 ms min and then BUSY signal is OFF to clear the error turn ON IN5 ON r 4 IN5 signal E ON for 1 ms min OFF ON BUSY signal OFF ON ERROR signal OFF FQ User s Manual Controlling Outputting in Parallel a SODIAEQ JEUI9IXI YIM SUOITEDIUNWWWWOD 9 Data can be input and output to external devices via Ethernet The two methods are described below e No protocol Data Output Data that is already specified for output is automatically output from the Sensor to Ethernet when an overall judgement result is output Up to 32 data can be output in the specified format ASCII format or binary format Sensor External device Up to 32 specified data are automatically output e No protocol Command Response Method The external device sends a command to the Sensor and receives a response from the Sensor External device Sensor Command oa Switch the scene number Execute one measurement Etc OK NG Etc KA Outputting Controlling with Ethernet FQ User s Manual Connections
126. ly are replaced by the settings that are stored in the memory of the FQ Vision Sensor the next time you turn ON the FQ Vision Sensor Do not turn the power supply OFF while data is being saved The data that is being saved may become corrupted p gt Test 1 Press Save data 2 Press Yes Setup FQ 0 SceneQ Ing Save sensor data and touch finder data e Scene data and system data can be saved in this way LT Scene data and system data details p 117 e Measurement data and image data cannot be saved in this way Li Logging measurement data p 110 e Settings data can also be backed up to an external memory Li Saving settings p 117 Saving Data to the Sensor FQ User s Manual Operation 6 1 Starting Operation ssis eee we iene ea iar ees 94 6 2 Configuring the Run Mode Display 0200 ee eens 96 6 3 Checking the Trend of Measurement Results with Graphs 98 6 4 Adjusting Judgement Parameters during Operation 101 94 6 1 Starting Operation When test measurements and adjustments in Setup Mode have been finished the display moves to Run Mode and actual measurements begin In Run Mode the Sensor operates stand alone and outputs the measurement judgement results on the I O lines accordingly to the settings If the Touch Finder or the PC Tool is connected via network to the Sensor the operation of the Sensor can be monitored in the following ways Run Mode Display The p
127. mage data and measurement data are the same as those for file logging Starting Logging Logging will be started as soon as the data to be logged has been set If the settings are saved logging will start automatically the next time the power supply is turned ON Checking the Results of Logging The results of logging can be checked using the trend monitors histograms or statistical data Lj p 96 Use the following menu command to check the measurement images p gt A Setup Mode Log Deleting Logged Data The logged data will be deleted when the power supply to the Sensor is turned OFF or the scene is changed The logged data can also be deleted without turning OFF the power supply e Setup Mode p gt In Out Log setting 1 Press Delete Log Logging Measurement Data and Image Data FQ User s Manual Saving Logged Recent Results Data in a File Although the logged recent results data will be deleted when the power supply is turned OFF it can be saved in a file in external memory The most recent 1 000 measurement values and the most recent 20 images will be saved p gt Setup Mode Save to file Logging Tab Page Press the data to save Save to file Statistical data Setting FQ Series 2 The following display will appear if Logging image is pressed Select whether to save the most recently logged image or to save all of the data that is logged in the Sensor
128. malfunction by checking the trends in the measurement values The most recent 1 000 measurement values are displayed on the graph e Trend Monitor Display Ruri Fi Switches the display 1 36ms Switches the display to the to the previous next inspection item number inspection item number Measurement values Changes in the measured value of the selected inspection item are displayed against time in a graph p gt Run Mode Select display Trend monitor Arranging the Trend Monitor Display The display range for the vertical axis and display conditions for the horizontal axis can be changed However the display range and the number of data settings are disabled when a display other than the trend monitor is displayed e Disabling Automatic Selection of the Display Range 1 Press lt q Auto display on the right of the trend monitor 2 Press OFF e Changing the Display Range of the Vertical Axis 1 Press lt q Display range on the right of the trend monitor 2 Set the minimum and maximum values of the measurement values e Changing the Number of Values That Are Displayed 1 Press lt q Number of data on the right of the trend monitor 2 Select the number of values from 200 400 and 1 000 Checking the Trend of Measurement Results with Graphs FQ User s Manual e Trend monitor data is held until the power supply is turned OFF e You can select whether to display all data on the tr
129. measurement One measurement is performed for each external trigger e Continuous measurement Measurements are performed continuously Performing One Measurement for Each External Trigger A measurement trigger is input as the TRIG signal from a proximity sensor PLC or other external device One measurement is performed when the TRIG signal turns ON 1 TRIG signal ON Or other device Trigger input Sensor measurements once Wiring Color Signal Description The signals shown at the left are used Pink TRIG Trigger signal Refer to the following information for signal wiring Black OUTO OR Overall judgement default LT Wiring p 28 assignment Orange OUT1 BUSY Processing in progress default assignment FQ User s Manual Controlling Outputting in Parallel 127 SO8DINEQ JEUI9 XI YIM SUOITEDIUNWWWWOD 9 128 Timing Chart ON TRIG signal a ON for 1 ms min OFF ON BUSY signal ON while measurements are ore being processed depends on BUSY output conditions OR signal x lt Turned ON when overall judgement is NG Output polarity ON for NG 1 Turn ON the TRIG signal while the BUSY signal is OFF 2 Measurement begins and the BUSY signal is turned ON during the measurement process 3 When the measurement has been finished the measurement result is output using an OR signal and the BUSY signal is turned OFF 1 You can also set the signal to be turned OFF after
130. n 0000 eee eeeee 36 3 2 Adjusting Image Quality 00 0c 37 3 3 Adjusting the Object Position 0 0c eee eee 42 3 4 Preventing Mutual Interference of Multiple Sensors 46 3 1 Selecting a Sensor for Configuration If multiple Sensors are connected to a single Touch Finder or computer you can select the Sensor that you want to set up 1 Press Run This will enable setting the current Sensor into RUN Mode before selecting another Sensor 2 Then press Switch to Run mode 3 Press Yes 4 Press Switch Sensor 5 Press the image of the Sensor to be set up D will be displayed for Sensors that are not yet set Once the Touch Finder detects and records a Sensor the display or der for showing more than one Sensor is fixed Even if the system configuration is changed to reduce the number of Sensors the pre vious display location will remain for Sensors that were removed To update displays of multiple Sensors to the current connection sta tus press lt q Auto connect on the right of the display in step 5 above to automatically reconnect 6 Press ei Sensor settings to return to Setup Mode Press Yes Selecting a Sensor for Configuration FQ 0 SceneQ 0 SceneO Switch to Run mode ll data will be savec before switch to Run mode Switch sensor which is displayed on monitor CY TF settings A Sensor settings sensor
131. n Delimiter Delimiter lt Response Format gt When the Command Is Processed Normally _ Delimiter Scene number 2 digits max or Delimiter When the Command Is Not Processed Normally E r on Delimiter lt Parameter Descriptions gt Scene number The acquired scene number currently used scene number is returned Example When Scene 0 Is Being Used lt Command gt s cle n fe lor lt Response gt FQ User s Manual Outputting Controlling with Ethernet 149 SO8DIAEQ JEUI9 XJ YIM SUOITEDIUNWWWWOD 9 150 Change Scene Number This command changes the scene number to use lt Command Format gt s cejejnje cr L Delimiter Scene number 2 digits max lt Response Format gt When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally E r jor Delimiter lt Parameter Descriptions gt s cr lL Delimiter Scene number 2 digits max Scene number Specifies the scene number 0 to 31 to change to Outputting Controlling with Ethernet FQ User s Manual Measurement Control and Measurement Acquisition Commands MEASURE or M Execute Measurement This command executes one measurement If Ethernet output is not set only the measurement is performed If Ethernet output is set the measurement is performed and the result is returned as response data lt Command Format gt veper e D
132. n has been added A touch screen calibration function has been added FQ User s Manual p 20 p 36 p 96 p 96 p 142 p 144 p 75 p 38 p 124 A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No Z302 E1 03A Revision code 01 July 2010 Original production 02 September 2010 Additions for version upgrade version 1 10 02A October 2010 Minor corrections p 20 95 99 100 119 03 February 2011 Additions for version upgrade version 1 20 03A July 2011 Minor corrections p 190 192 EA FQ User s Manual Authorized Distributor
133. n positions if they are offset from the opposite position p gt Setup Mode TF settings Touch screen calib Setting the Resolution of Measurement Objects Displayed on the PC Tool Use this function to set the resolution of measurement object that are displayed on the Touch Finder on the PC p gt Run Mode TF settings Resolution cee Functions Related to the System FQ User s Manual Communications with External Devices 8 1 Controlling Outputting in Parallel 000 cee eee 126 8 2 Outputting Controlling with Ethernet 020000eeeee 142 8 1 Controlling Outpuitting in Parallel Operation with Default Configuration This section describes the basic connections and signal flow with external devices With the default settings the Sensor operates in the following manner Trigger Sensor FQ Vision Sensor External device See AA 3 Judgement ER al results output 1 Measurement trigger input performed 1 Measurement on trigger input The trigger to perform measurements once is turned ON OFF TRIG signal You can confirm if measurements are in progress 2 Executing ON This signal stays ON until the next measurement ON while measure measurement trigger can be input OFF i a ments are in progress Turned ON when overall judgement is NG 3 Judgement results lt Retained until the next output overall ___ judgement results
134. nal in One shot Dutput mode 4 es gt ae fe Fear Description After the measurement results are finalized if the judgement output ON condition is met the OR signal is turned ON for the one shot output time It is then turned OFF once the specified time has expired Level output default The judgement is output after measurement results are finalized and the ON OFF status of the OR signal is held until it is changed for the next measurement result When one shot output mode is selected this parameter sets the delay from when a measurement is completed until when the OR signal turns ON Setting range 0 to 1 000 ms Output time When one shot output is selected as the output mode make the following value smaller than the trigger input period When one shot output mode is selected this parameter sets the time that the OR signal is ON Setting range 1 to 1 000 ms e One shot delay time One shot output time FQ User s Manual Controlling Outputting in Parallel 135 SODINEQ JEUI9 XJ YIM SUOITEDIUNWWWWOD 9 Changing the Judgement Output ON Conditions The ON condition for the OR signal or the ORO to OR31 signals can be set to be output when the judgement results are OK or when they are NG The default setting is when they are NG Settings p gt In Out I O setting I O terminals Output Output polarity Item Description Output polarity OK ON The output is turned
135. nate of the mea 99999 9999 to 99999 9999 sured edge position DF Offset amount This is the offset from the measured 99999 9999 to 99999 9999 reference position SX Reference position X This is the X coordinate of the edge 99999 9999 to 99999 9999 position when a range is set SY Reference position Y This is the Y coordinate of the edge 99999 9999 to 99999 9999 position when a range is set I 4 9 Calculations and Judgements Using Inspection Item Data p 75 e Measurement Data That Can Be Logged for Edge Position The following values can be logged as measurement data Measured item Range of value Description D Position 893 to 893 This is the offset from the measured reference position Li 7 4 Logging Measurement Data and Image Data p 110 Errors Errors in Teaching A teaching error message will appear if the edge position cannot be detected when teaching Perform the following e f the color of the measurement object has changed from the specified color set the color again and try teaching again e f there is an edge and it cannot be detected adjust the Noise level on the Details Tab Page and try teaching again Edge Not Found If an edge is not found the measurement result will be NG Perform the following e If a color was specified make sure the color of the measurement object has not changed from the specified color e Set the color again if necessary e If there is an edge and
136. nd external devices Used to connect multiple Sensors to one Touch Finder or PC Tool 1 The shape and dimensions of the Ethernet connector plug and jack are specified in ISO IEC8877 1992 JIS X 5110 1996 and RJ 45 of the FCC regulations To prevent connector connection failures the structure of the jack of this product does not allow insertion of plugs that do not comply with the standard If a commercially available plug cannot be inserted it is likely that the plug is non compliant Important Do not connect network devices other than PLCs on the same network as the Touch Finder or computer If another device is connected the responsiveness of displays and settings of the Touch Finder or computer may become slow System Configuration FQ User s Manual 2 2 Part Names and Functions FQ Vision Sensor 1 Lighting LEDs for illumination 2 Camera lens This lens can be focused 3 I O Cable connector An I O Cable is used to connect the Sensor to the power supply and exter nal I O 4 Ethernet cable connector An Ethernet cable is used to connect the Sensor to external devices such as PLCs the Touch Finder or computers 5 Focus adjustment screw Used to adjust the focus of the image 6 Operation Lights orange when the OR output signal turns ON indicators Lights orange during Ethernet communications Lights red when an error occurs Li 9 1
137. ndi be hazard mally be more hazardous normally tions may tions ous if user afforded by hazardous hazardous be hazard employs aversion if user ous optics responses employs optics Protective housing Required for each laser product limits access necessary for performance of functions of the products Safety interlock in Designed to prevent removal of the panel until Designed to prevent removal of the protective housing accessible emission values are below that for Class panel until accessible emission values 3R are below that for Class 3B Remote control Not required Permits easy addition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning Not required Give audible or visible warning when device laser is switched on or if capacitor bank of pulsed laser is being charged For Class 3R only applies invisible radia tion is emitted Attenuator Not required Give means beside the On Off switch to tempo rarily block beam Location controls Not required Controls so located that there is no danger of exposure to AEL above Classes 1 or 2 when adjustments are made Viewing optics Emission from all viewing systems must be below Class 1M AEL required Override interlock Required under certain conditions as appropriate to the class of laser used label Wavelength range Required for certain wavelength ranges label Requirements from Regulations and Stan
138. ndividual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPO NENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the prod
139. ne p 145 output Digits Sets the digits of the integer part 1 to 10 Default 6 Scene of inte including the sign However is not out ger put for positive numbers Example Setting 4 digit data 5963 is output as 999 Sets the output digits for the decimal O to 4 default 4 Scene part If it is set to 0 the decimal part is rounded off before the data is output Minus Selects what to display as the sign when Default or 8 Scene the number is negative O sup Selects the method to adjust unused dig ON or OFF default Scene press its on the left in output data ON Zeros are inserted for unused digits OFF Spaces are inserted for unused digits Example The following examples are for when five integer digits and three decimal digits are set and the data is 100 000 ON 00100 000 OFF _ 100 000 The underscore indi cates a space Selects the separator to use between None default comma tab space CR Scene p 152 output data LF or CR LF Record Selects the separator to use between None default comma tab space CR Scene p 145 sets of output data LF or CR LF Selects the numerical expression for Floating point decimal or fixed decimal Scene p 146 binary output default Fixed decimal point data is multiplies by 1 000 and the result is output I O monitor Used to check I O connections a p 109 I O setting Output form I O monitor 176 Menu Tables FQ User
140. ng Judgement parameter c 0 2 No judgement not measured 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error O 0 to 99999 9999 UO 0 to 99999 9999 F Logged data 99999 9999 to 99999 9999 99999 9999 to 99999 9999 99999 9999 to 99999 9999 99999 9999 to 99999 9999 99999 9999 to 99999 9999 99999 9999 to 99999 9999 99999 9999 to 99999 9999 99999 9999 to 99999 9999 99999 9999 to 99999 9999 99999 9999 to 99999 9999 99999 9999 to 99999 9999 99999 9999 to 99999 9999 Edge color specification 0 Not specified 1 Specified ne ne ee N O1 z 0 to 255 Nh O1 z 0 to 255 Nh Ol z 0 to 255 0 to 100 5 to 442 893 Adjust judge ment 893 0000 to 893 0000 893 0000 to 893 0000 l CO oo External Reference Parameters 185 0 L s Ipu ddy Area External Data name Setting Acquisi Data range Default Expres Logged data reference tion sion text Judgement number string parameter 0 Judgement Acquisition only 2 No judgement not measured 2 JG 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error 6 Acquisition only 99999 9999 to 99999 9999 OK 7 7 Acquisition only 99999 9999 to 99999 9999 o ae 8 Reference area Acquisition only
141. ng conditions 194 Specifications and Dimensions FQ User s Manual Dimensions e FQ D30 D31 Unit mm ji O 1 Provided on the FQ D31 only FQ User s Manual Specifications and Dimensions 0 L s Ipu ddy 195 e Panel Mounting Adapter FQ XPM Unit mm 36 9 2 31 6 116 A F o8 g Y 8 1 e Panel cutout dimensions p 11141 H 196 FQ User s Manual Specifications and Dimensions System Requirements for PC Tool for FQ The system requirements for the PC Tool are given in the following table Item Requirement OS e Microsoft Windows XP Home Edition Professional SP2 or higher Microsoft Windows 7 Home Premium or higher Hardware CPU Core 2 Duo 1 06 GHz or the equivalent or higher RAM 1 GB min HDD 500 MB min available space 2 Monitor 1 024 x 768 dots min 1 The Japanese and English versions support only 32 bit OS versions 2 Available space is also required separately for data logging Options Specifications e I O Cables Item Model FQ WD002 FQ WD010 FQ WD020 Cable type Robot cable Wire gauge AWG24 AWG24 to AWG20 Other lines AWG28 Minimum bending radius 41 4mm e FQ Ethernet Cable Item Model
142. o not short the positive and negative terminals of the Battery e Do not use the Touch Finder in an environment that exceeds the operating temperature range of the Battery If the Touch Finder is used at temperatures that exceed the operating temperature range the protective device may activate and prevent charging e Do not connect the Battery directly to a power supply or car cigarette lighter socket e Do not use the Touch Finder with any other type of battery e Turn OFF the power supply immediately if the Battery leaks or produces an odor Electrolyte leaked from the Battery may ignite possibly causing smoke rupture or fire e If during usage charging or storage the Battery produces an odor heats becomes discolored becomes misshapen or exhibits any other unusual conditions remove it and do not use it Continuing to use such a Battery may result in the Battery heating smoking rupturing or igniting e If the Touch Finder FQ D31 will be installed permanently or semi permanently remove the Battery FQ BAT 1 If the rated temperature is exceeded with the Battery inserted the protective circuit may activate and stop the Touch Finder 4 AC Adapter e Use an AC cable that is suitable for the power supply and power voltage you are using e Do not touch the power plug with a wet hand Doing so may result in electrical shock e If you notice an abnormal condition such as smoke abnormal heating of the outer surface or a strange od
143. o not turn OFF the power supply until updating the software has been completed The Sensor or Touch Finder may not start normally if power is turned OFF during the update 200 Updating the Software FQ User s Manual For LED devices class classification to indicate dangerous level and safety standards are stipulated in respective countries Take necessary safety preventive measures according to the standards Warning labels are supplied as accessories with products that comply with the Class 2 Laser Product Classification Attach them to appropriate positions near the Sensor where they can be easily noticed A WARNIG LEDA St LED RADIATION DO NOT STARE E LeOTHAEGWCL INTO BEAM Max 65mW Max 65mW 400 700nm 400 700nm ARA2 LEDHR CLASS 2 LED PRODUCT JIS C 6802 2005 JIS C 6802 2005 0 L s Ipu ddy LED Safety FQ User s Manual 202 10 6 Requirements from Regulations and Standards Summary of Requirements to Manufactures For Europe EN 60825 1 Safety of Laser Products Equipment Classification Requirements and User s Guide Summary of Manufacturer s Requirements Requirements Classification subclause Class 1M Class 2M Class 3R Class 3B Description of Safe under As for Low power As for Direct intra Direct intra High hazard class reasonably Class 1 eye protec Class 2 beam view beam view power dif foresee except may tion nor except may ing may be ing fuse reflec able co
144. ode 1 Ifa password is set and you try to change from Run peme Mode to Setup Mode the following password entry display will appear Enter password es si Setup Mode Sensor settings 2 Press the text box A keyboard display will appear Enter the password and press OK If the password is correct the Setup Mode will be displayed caer e This password restricts only the operation to switch from Run Mode to Setup Mode It does not restrict other operations e If you forget the password contact your OMRON representative for the procedure to clear the password e The password is deleted when the Sensor is initialized 12 7 2 Convenient Functions for Operation FQ User s Manual Capturing the Displayed Image The current display on the Touch Finder or PC Tool can be captured and used in text files and other files on the computer The captured images are saved in external memory 1 as bit maps 1 Images captured on the Touch Finder are saved in the SD card Images captured with the PC Tool are saved in the computer s hard disk drive gt L Setup Mode or Run Mode The image that is being displayed when the button is pressed is saved in external memory e Storage Location and File Names Storage location File name CAPTURE YYYY_MM_DD HH_MM_SS_MS BMP Example The following name would be used for an image that was cap tured at 10 10 21 350 pm on March 10 2010 2010_03_10 22_10_21_350 BMP Make sure an
145. on items e Order of inspection items Scene group data The file sensor_name SGP All scene data is backed up name extension is SGP Sensor system data The file sensor_name SYD All system data in the Sensor is backed up name extension is SYD The system data is the same for all scenes All Sensor data The file sensor_name BKD All settings in the Sensor all scene data and Sensor system data is name extension is BKD backed up Touch Finder data The file MSD name extension is MSD All settings in the Touch Finder are backed up For the PC Tool data will be saved in the following folder My Documents OMRON FQ Restoring Data to the Sensor from External Memory p gt Setup Mode Load from file 1 Press the data to be restored 2 The selected data will be read from external memory and displayed Press the file to load FQ User s Manual Load from file til Cy ala Back Load from file SceneGroup sgp SceneGroupOd 2 sgp ye Saving Sensor Settings 117 suojouny jualueAu0g J 118 7 6 SD Card Operations With an FQ Vision Sensor the following folders are automatically created in the SD card according to the data that is saved The specified data is saved in files in these folders Storage folder 1 Data sensor_name SCN Scene data The file name extension is SCN sensor_name SGP Scene group data The file name extension is SGP
146. ontrast are registered as model registration sections The adjustment procedure is the same as for the search function Or adjust the brightness to increase the contrast of the mark Li Making dark images brighter p 38 e Inconsistent Marks and Inconsistent Correlations Inconsistent portions can be masked so that are omitted from matching Operating procedures for other functions are basically the same as those for searching Refer to the following information LT Unstable search results p 54 Increasing the Speed of Position Compensation The following method can be used to reduce processing time e Reduce the range in which searches are performed for the model Operating procedures for other functions are basically the same as those for searching Refer to the following information LT Changing the measurement region p 57 Adjusting the Image Timing The internal timing for taking an image can be set to be delayed in relation to the external trigger signal This can be used to adjust the object position in the image e g if an external trigger sensor is used If the object position still varies in the image the Position Compensation function must also be used Delay time Delay from when the trigger is input until when Sensor input is started Trigger input Sensor ra Adjusting the Object Position FQ User s Manual p gt Image Trigger setup Trigger delay A TRIG signal is input Images are
147. opriate Incorrect wiring may result in breakdown of the product For cables use only the special products specified in this manual I p 197 p 198 Use only combinations of the Sensor and Touch Finder specified in this manual Using other combinations may cause malfunction or damage Do not turn the power OFF in the following instances Doing so will damage data that is in the process of being saved While data is being saved in internal memory While data is being saved on the SD card The LCD panel has been made using precision technology and sometimes a few pixels are missing in the panel This is due to the structure of the LCD panel and is not a malfunction Connector cover Always attach the covers of I O cable connector and Ethernet cable connector This prevents extraneous material from making malfunction of the Sensor Battery Do not use or charge the Battery with other than the specified products Do not charge the Battery with other than the specified AC adapter When using the Touch Finder the battery cover screw must be tightened AC Adapter During maintenance and when not using the Touch Finder for an extended time remove the power plug from the outlet Do not bend the power cable past its natural bending radius Do not use the AC Adapter with other than the specified products If a voltage higher than 380 V is applied there is a risk that the capacitor will be damaged the pressure valve will open an
148. or immediately stop using the AC Adapter turn OFF the power and remove the power plug from the outlet Consult your dealer as it is dangerous to attempt to repair the AC Adapter yourself e If the AC Adapter is dropped or damaged turn OFF the power remove the power plug from the outlet and contact your dealer There is a risk of fire if you continue using the AC Adapter FQ User s Manual Other Do not use this product in safety circuits associated with nuclear power and human life Do not disassemble repair modify deform by pressure or incinerate this product Dispose of this product as industrial waste Connect the special products Sensor Touch Finder Cables The product might break down or malfunction if you use a part not included in the special products If you notice an abnormal condition such as a strange odor extreme heating of any product or smoke immediately stop using the product turn OFF the power and consult your dealer The Sensor surfaces become hot during use Do not touch them Do not drop or subject the products to shock Use the special Sensor FQ S Touch Finder FQ D Cables FQ WN and FQ WD Battery FQ BAT1 and AC Adapter FQ AC Using other than the specified products may cause fire burning malfunction or failure If the product has a lock mechanism always make sure it is locked before using the product Laws and Regulations Standards This product complies with the following EC
149. or No protocol Connection to Ethernet The error code of the latest error can be acquired as a response using the error information acquisition command ERRGET e Error Codes p 168 e Error Information Acquisition Command ERRGET p 161 6 Bunoousejqnol Error Messages If an error occurs while making settings on the Touch Finder an error message will appear on the display For these errors the ERR indicator on the Sensor will not light the ERROR signal will not be output and the error will not be recorded in the error history Follow the instructions that are given in the error message If the following messages appear the hardware may be faulty Contact your OMRON representative e System error e Application system error Please reboot e Failed to startup FQ User s Manual Error Table 169 170 9 2 Basic Troubleshooting Problem Measures to perform Reference The Sensor or Touch Finder will not start Check the power supply capacity to see if it is sufficient The Sensor cannot be detected Check the Ethernet cable to see if it is connected correctly Check the Ethernet settings to see if they are correct between the devices Check if there are any Sensors that were not detected by the Sensor p 180 connection check Check the communications cable to see if it is disconnected Check the switching hubs to see if any of them are faulty If switching hubs are used The results displ
150. play FQ User s Manual Checking the Trend of Measurement Results with Graphs A e Histogram data is held until the power supply is turned OFF e You can select whether to display all data in the histogram or only data for which the overall judgement is NG Logging settings are applied to the histogram as well However they are not applied to histograms displayed in Setup Mode LT Icheck recent measurement trends recent results logging p 113 ae Checking the Trend of Measurement Results with Graphs FQ User s Manual 6 4 Adjusting Judgement Parameters during Operation This Sensor enables judgement parameters to be adjusted while measurements are being performed Downtime can be eliminated with this feature because the production line does not have to be stopped while making adjustments Preparations This function is switched OFF as a default to prevent it from inadvertently working during operation Turn ON the function if you want to use it p Setup Mode Sensor settings Adjustment mode in Run 1 Press ON Changing the Judgement Parameters in Run Mode This section describes how to change the judgement parameters without stopping measurement in Run Mode Be Run Mode Select the inspection item for which you want to ad just the judgement parameters using the El and CG Buttons 2 Press 4q Adjust judgement Run F 100 ms 0 Scenel E 2 FQ Series s i A 3 Change the adjustment
151. ram below when mounting bracket FQ XL2 is attached Unit mm Optical axis IG a ll NI oor Mounting hole dimensions Two 4 5 dia 20 0 1 Tightening torque 1 2 N m Specifications and Dimensions FQ User s Manual Touch Finder Specifications Item Model with DC power supply Model with AC DC battery power supply FQ D30 FQ D31 Number of connectable Sensors 8 max Main Types of measurement dis Last result display last NG display trend monitor histograms func plays tions Types of display images Through frozen zoom in and zoom out images Data logging Measurement results measured images Menu language English German French Italian Spanish Traditional Chinese Simplified Chinese Korean or Japanese Indica LCD Display device 3 5 inch TFT color LCD tions Display colors 16 777 216 Backlight Life expect 50 000 hours at 25 C ancy Brightness Provided adjustment Provided The time setting can be changed Indicators Power indicator color green POWER Power indicator color green POWER Error indicator color red ERROR Error indicator color red ERROR SD card access indicator color yellow SD SD card access indicator color yellow SD ACCESS ACCESS Charge indicator color orange CHARGE Opera Touch Resistance film tion screen interface Life expect 1 000 000 operations ancy Exter 100BASE TX 10BASE T nal inter face SDHC compliant Class 4 or higher r
152. red 3B nequired Class3B Terminate beam at end of useful length see note 2 see note 3 Class 1M Class 2M Specular No require as for Class No require as for reflection ments 3B ments Class3B see note 2 see note 3 Prevent unintentional reflections Not required for visible Required if engineering emission and administrative proce Required for dures not practicable and non visible MPE exceeded emission Eye protection No requirements Specific require ments Protective Sometimes No requirements clothing required Class 1M Class 2M No require as for Class No require as for Required for all operator and mainte ments 3R Class3R nance personnel see note 2 see note 3 Training Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete precautions 2 Class 1M laser products that failed condition 1 of table10 of the standard Not required for Class 1M laser products that failed condition 2 of table10 of the standard See the text for details 3 Class 2M laser products that failed condition 1 of table10 of the standard Not required for Class 2M laser products that failed condition 2 of table10 of the standard See the text for details aoa Requirements from Regulations and Standards FQ User s Manual Definitions of Laser Classification For Europe Laser Product Classifications EN Class 1 Laser that are safe under reasonably
153. rement command is input with the INO to IN5 signals 1 IN5 signal ON INO to IN4 are OFF Or other device 2 Performs continuous measurements This function can be used only when the input mode is set to Expanded Mode Wiring Color Description The signals shown at the left r l Gray Command parameters for continu Ar USEE ee ous measurements Refer to the following informa Green tion for signal wiring ned LT Wiring p 28 White Purple Yellow Command input for continuous measurements Black OUTO OR Overall judgement default assign ment Orange OUT1 BUSY Processing in progress default assignment FQ User s Manual Controlling Outputting in Parallel 129 SODIAEQ JEUI9IXI YIM SUOITEDIUNWWWWOD 9 Timing Chart ON INO to IN4 signals m Allow 5 ms min and then turn ON IN5 are OFF OFF ON IN5 signal OFF Start continuous measurements End continuous measurements I 1 l I l I 1 1 ON BUSY signal EP OFF i ON wile Measurements ate Turned ON when overall judgement is NG being processed depends on BUSY output conditions Output polarity ON for NG OR signal 1 Turn ON IN5 while INO to IN4 are OFF If status is held while the BUSY signal is OFF continuous measurements will begin and the BUSY signal will remain ON while continuous measurements are being performed 2 Continuous measurements end w
154. resent display Selected inspection item name Overall judgement Connected Sensor name Selected scene Measurement processing time number The time taken from when an image is input until all measurements have been Sub menu completed Inspection results can be FQ Series displayed in six formats such as in a list or as a trend graph Li_ p 96 These buttons are fal ala displayed both in Setup and Run Mode 1 p 16 Tool Button or OK Button Moving to Run Mode You can move from Setup Mode to Run Mode by using the following procedure 1 Press Run Switch to Run maden Press Switch to Run mode 3 Press Yes If you press No the setting will not be saved and you will move to Run Mode Switch to Run mode Switch to Run modem Starting Operation FQ User s Manual e Returning to Setup Mode Press da and press Sensor settings e Signal Status When Moving to Run Mode When moving to Run Mode the signal will change as shown below and data can be input from and output to an external device Display Setup Mode XK Run Mode The BUSY signal that was ON always ON will turn OFF BUSY signal OFF FQ User s Manual Starting Operation 95 uoneiado 9 6 2 Configuring the Run Mode Display There are six types of displays that can be used as shown below Select the display as desired Checking the Judgement Results of Inspection Items Graphics Run FQ 100ms
155. rials Case ABS Accessories Touch Pen FQ XT Instruction Manual 1 This is a guideline for the time required for the brightness to diminish to half the initial brightness at room temperature and humidity No guarantee is implied The life of the backlight is greatly affected by the ambient temperature and humidity It will be shorter at lower or higher temperatures 2 This value is only a guideline No guarantee is implied The value will be affected by operating conditions 3 This value is only a guideline No guarantee is implied The value will be affected by the operating environment and operating conditions e Battery Specifications Item FQ BAT1 Battery type Secondary lithium ion battery Nominal capacity 1 800 mAh Rated voltage 3 7 V Dimensions Ambient temperature range Ambient humidity range Charging method Charging time Usage time Battery backup life Weight 35 3 x 53 1 x 11 4mm Operating 0 to 40 C Storage 25 to 65 C with no icing or condensation Operating and storage 35 to 85 with no condensation Charged in Touch Finder FQ D31 2h 1 5h 300 charging cycles 50 g max This value is only a guideline No guarantee is implied The value will be affected by operating conditions 2 This is a guideline for the time required for the capacity of the Battery to be reduced to 60 of the initial capacity No guarantee is implied The value will be affected by the operating environment and operati
156. rors that have System p 168 history occurred in the Sensor Delete Deletes the error history p 169 history 178 Menu Tables FQ User s Manual ence Startup set Startup Sets whether the startup scene number ON or OFF Scene number when set System p 105 tings mode is set manually tings were saved is startup scene num ber Startup Set the scene number to use at startup Standard models 0 to 31 Single func System scene tion models 0 to 7 Default 0 Password Password Enables ON or disables OFF the OFF default or ON System p 120 settings ON OFF password Enter Sets a password 15 characters max System password Adjustment mode in Sets whether to adjust judgement OFF default or ON Run parameters in Run Mode Auto Selects whether to use the automatic IP ON default or OFF System address setting method IP address Enter the IP address of the Sensor a b c d Enabled when automatic setting is a 1 to 223 OFF b 0 to 255 c 0 to 255 d 2 to 254 Default 10 5 5 100 Subnet mask Inputs the subnet mask 0 0 0 0 to 255 255 255 255 Enabled when automatic setting is Default 255 255 255 0 OFF Initializes the Sensor settings and saved data Update Updates the Sensor system to the most recent data Used to check the Touch Finder model Sensor settings p 101 p 33 p 33 Network settings p 33 p 123 p 200 O Used to check the Touch Finder informa System p
157. rs of gravity of inspection item 1 and inspection item 2 using a function 1 X 11 Y 12 X 12 Y T L LLL ingpection item data Function Example Subtracting 120 from the calculation result of expression 0 DOO 120 a Consan Ma oa operator Result of expression 0 ae Calculations and Judgements Using Inspection Item Data FQ User s Manual Example Adding the judgement result of inspection items 0 and 1 loJG 11 JG Ls on result for inspection item 1 Mathematical operator Judgement result for inspection item 0 Function List The following fu Function SIN COS ATAN AND OR NOT ABS MAX MIN FQ User s Manual nctions can be used in calculations Description Finds the sine The result is a value between 1 and 1 The angle in the expression is in degrees SIN angle Finds the cosine The result is a value between 1 and 1 The angle in the expression is in degrees COS angle Finds the arctangent of the value Y component X component The result is a radian value between r and r ANGL Y_component X_component Example Finding the angle between the straight line joining the centers of region O and region 1 and horizontal ATAN A171 Y RO Y R1 X RO X If the two arguments are both O the result is O and the judgement is NG Finds the logical AND If one of the arguments is 0 the calculation result is 0 Otherwise it is 1 AND argument_1 argument_2 F
158. ruction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety FQ User s Manual Meanings of Signal Words The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will result in minor or VAN WARNING mo
159. s p gt Test Continuous test Either display 1 2 Press lt q Adjust judgement on the right of the display Adjust the judgement parameters Judgement 0 Search Upper limit m LOWer limit Setting Up the Best Judgement Parameters Automatically The judgement parameters of the selected inspection items can be automatically adjusted by using actual workpieces which are considered as good and faulty products p gt Test Continuous test 1 N Move to the inspection item for which you want to au tomatically adjust the judgement parameters and press lt q Adjust judgement on the right side of the display Press lt Auto adjustment Auto adjustment 0 Search Display a sample image of a good object and press OK Teach Display a sample image of a bad object and press NG Teach borre Repeat these steps for at least three samples each Press Back The best judgement parameters will be set automatically Press OK FQ User s Manual Adjusting the Judgement Parameters 89 suyas Bulaes pue Bunse L G 90 You can select one of the following three patterns as the judgement method B lt Select the method on the right side of the display 1 Threshold minimum The lower limit of the variations between OK object is used as the judgement condition 2 Threshold average The median value between the OK object variations and NG object v
160. s 10 1 MONG Tables Ssi eea aaraa case bcen Aa anaana 172 10 2 External Reference Parameters sscccccssesseeseeeneeeeeeenseeeeneneeseoees 183 10 3 Specifications and DIMeENSIONG ccceeceeeeeeeeeeeeeeeeenseeeeeeeeenenees 188 10 4 Updating the Software rcssisivccccescnsenccive shred ccnetesssovicacioneseeseinesseiensraeees 200 10 5 LED Safety 25 sss soci soe oe Fra eae cess hese eee 201 10 6 Requirements from Regulations and Standards sccccsssessssee 202 10 1 Menu Tables Image Tab Page Menu command Description Setting range Data Refer ence The value shown here is used as a refer p 37 ence when adjusting the focus with the focus adjustment screw Brightness Adjusts the brightness of the image AUTO or 1 to 100 p 38 HDR Suppresses reflections and differences OFF default or 1 to 4 Scene p 39 in brightness Use to stabilize the brightness ON or OFF default p 170 rection White balance Corrects differences in coloring between e AUTO Scene the image and the actual object e R 0 001 to 7 999 e G 0 001 to 7 999 e B 0 001 to 7 999 Partial input Used to make the image input range 752 x 8 to 752 x 480 Scene smaller Lighting control Turns the light in the Sensor ON and N default or OFF p 123 OFF Trigger delay Adjusts the time until the Camera shutter 0 to 163 ms default 0 opens after the trigger signal is received Position compen Mode__ Adjusts the position of the m
161. s pressing it will display the sub menu or commands Brightness White balance The setup flow is shown by these five tabs Image Used to adjust the image Inspect Used to set the inspection items In Out Used to set the I O Test Used to test and adjust the set measurements Run Used to switch to Run Mode This button menu is always displayed Only image Button Used to select either displaying the camera image and messages or y g only the camera image EN Display Button Used to select the source of the image or to zoom the image I Display Functions p 106 o Capture Button Used to capture the current screen to the SD card p 121 oi Tool Button Used to call functions such as saving data or select scenes The Display Button can be used to switch between the following images e Live The live image is displayed e Freeze The image that was taken last is displayed e Log An image saved in internal memory is displayed e File An image saved on an SD card is displayed Run Mode In Run Mode measurements are performed and measurement results are output 1 p 93 FQ User s Manual Startup Display and Display Elements ue 1 4 Basic Operational Flow The following flow shows the basic operation of FQ series Vision Sensors Connections and Wiring Section 2 Installation and Connections Starting the Sensor Image Setup Image Tab Page ais Section 1 1
162. s Manual Test Tab Page ence Continuous test Used to check the individual judgement p 86 results for the inspection items and to adjust the judgement parameters Displays the input image Graphics Details Displays the inspection item individual judgement results and measurement val ues All results Region Displays the inspection item individual p 91 judgement results for all inspection items Trend Monitor Displays the individual judgement results p 86 saved in the Sensor in a trend monitor Histogram Displays the individual judgement results saved in the Sensor in a histogram Adjust Adjusts judgement parameters without nn oa p 89 judgement stopping measurements Auto Automatically adjusts the judgement ee Teach NG Teach adjustment parameters by using actual workpieces which are considered as good or faulty products Method Selects the expression to use to auto Threshold minimum Threshold aver matically adjust the judgement parame age default or Threshold maximum ters Auto display Same as the trend monitor and histogram for Run Mode p 98 trend monitor and p 99 histogram only Display range trend monitor and histogram only Number of data p 98 trend monitor only Number of data p 99 histogram only Save data Saves scene data and system data eS oo p 92 Run Tab Page from Setup Display ence Switch to Run mode Switches to Run Mode Ens p 94 FQ User
163. s Manual Menu Tables 177 0 L s Ipu ddy TOOI Setup Mode ence Select scene p 104 Used to delete copy or change the 15 alphanumeric characters name of a scene 2 Scene data Saves scene data with an SCN file name p 117 os extension ol amp Scene group data Saves all scene data with an SGP file name extension Sensor system data Saves system data with an SYD file name extension All Sensor data Saves all Sensor data with a BKD file name extension Touch Finder data Saves Touch Finder data with an MSD file name extension 2 Statistical data Saves statistical data with a CSV file p 110 name extension O Z Logging image Saves image data with an IFZ file name extension Logging data Saves measurement data with a CSV file name extension Z Loads scene data p 117 Scene group data Loads scene group data xe Sensor system data Loads system data All Sensor data Loads all Sensor data Touch Finder data Loads Touch Finder data 2 Used to check the Sensor information S ae p 124 5 5 Model Used to check the model and software System 2 version of the connected Sensor Name Displays the name of the connected Sensor MAC address Used to check the MAC address of the connected Sensor Rename Used to change the name of a con 15 alphanumeric characters max p 124 nected Sensor Memory Used to check the status of Sensor p 124 state memory Error history View Displays a history of er
164. s is the X coordinate of the position 99999 9999 to 99999 9999 where the model was found Y Position Y This is the Y coordinate of the position 99999 9999 to 99999 9999 where the model was found TH Angle This is the angle of the position where 180 to 180 the model was found suoloedsu dN buimes Y CR Correlation Correlation O to 100 SX Reference position X This is the X coordinate of the position 99999 9999 to 99999 9999 where the model was registered SY Reference position Y This is the Y coordinate of the position 99999 9999 to 99999 9999 where the model was registered ST Reference angle This is the angle when the model was 180 to 180 registered I 4 9 Calculations and Judgements Using Inspection Item Data p 75 e Measurement Data That Can Be Logged The following values can be logged as measurement data Parameter Range of value Description Correlation 0 to 100 This is the measured correlation I 7 4 Logging Measurement Data and Image Data p 110 FQ User s Manual Inspecting with the Search Inspection Item 2 58 Errors Errors in Teaching A teaching error message will appear if the contrast of the image within the model registration region is too low Select a region with a larger contrast between light and dark areas compared to the region that was registered as the model and re register it as the model Inspecting with the Search Inspection Item FQ User s Manual 4 5 Inspect
165. se do not mount the Sensor on panels which contain high voltage devices e To keep the level of noise from the surrounding environment to a minimum install the Sensor and Touch Finder at least 10 m away from power lines 24 Installation FQ User s Manual Mounting to DIN Track Installation Procedure 1 Press the slider on the Touch Finder to the top 2 Hook the clip at the top of the Touch Finder on to the DIN Track 3 Press the Touch Finder onto the DIN Track until the bottom clip clicks into place e Attach End Plates sold separately on the sides of the Touch Finder on the DIN Track e If other devices will be installed next to the Touch Finder on the same DIN Track make sure that sufficient space is kept between the devices as indicated on previous page e Always hook the clip at the top of the Touch Finder on the DIN Track first If the lower clip is hooked on first the Touch Finder will not be mounted very securely Removal Procedure 1 Pull down on the slider on the Touch Finder 2 Lift the Touch Finder at the bottom and remove it from the DIN Track Mounting to a Control Panel The Touch Finder can be mounted on a panel using the FQ XPM Panel Mounting Adapter e Always turn OFF the Touch Finder power before attaching or detaching the Panel Mount Adapter Attaching or detaching with the power turned ON may cause a failure 1 Set the Touch Finder in the Panel Mount Adapter FQ User s M
166. sensor_name SYD Sensor system data The file name extension is SYD sensor_name BKD All sensor data The file name extension is BKD MSD Touch Finder data The file name extension is MSD sensor_name LOGIMAGE Image data The file name extension is IFZ sensor_name LOGDATA Statistical data and measurement data The file name extension is CSV CAPTURE Captured images The file name extension is BMP 1 For the PC Tool data will be saved in the following folder My Documents OMRON FQ The PC Tool does not support SD card operations Inserting and Removing SD Cards Inserting an SD Card in the Touch Finder 1 Open the cover to the SD card slot on the top of the Touch Finder 2 Insert the SD card with the back of the SD card facing the front of the Touch Finder and press it in until it clicks into place 3 Close the cover to the SD card slot SD Card Operations FQ User s Manual Removing an SD Card from the Touch Finder 1 Open the cover to the SD card slot on the top of the Touch Finder N Press in on the SD card until you hear a click 3 Pull out the SD card 4 Close the cover to the SD card slot e Never remove the SD card while data is being saved or read The data on the SD card may be corrupted Do not restart or turn OFF the power supply to the Sensor or Touch Finder while a message is being displayed saying that data is being saved to or read from the SD card The settings or
167. settings sensor mode will be switched to Adjust mode Yes FQ User s Manual 3 2 Adjusting Image Quality Adjusting the Focus p gt Image Camera setup 1 Display the Camera Setup Display Image gt Camera setup The focus can be seen as a numerical value The higher the value the better the focus 167 FQ Series ESE Focus Level 2 Manually adjust the focus using the focus adjust Focus adjustment screw ment screw on the Sensor while checking the image Turn clockwise to focus on closer objects and focus value on the Touch Finder The field of view will In the default settings the field of view is set to the nar is rowest setting 3 Press Back Turn the screw counterclockwise to focus on objects at a distance The field of view will widen s ewj Hurye L c e Turn the focus adjustment screw clockwise or counterclockwise a little bit to make sure that it has not already reached the dead stop Do not force the screw if it does not rotate anymore This will damage the Sensor e Do not turn the focus adjustment knob with a force that is greater than 0 1 N m This may damage it FQ User s Manual Adjusting Image Quality 37 Adjusting the Brightness To achieve stable measurements the brightness of the camera image must be adjusted so that the characteristic to be measured is clearly visible Dark Bright Brightness of image lt gt 0 100 p gt Image Camera setup
168. sition only 99999 9999 to 99999 9999 ooo Koo ma 9 Acquisition only 99999 9999 to 99999 9999 o ooo l z 11 Acquisition only 99999 9999 to 99999 9999 a ae X 12 Acquisition only 99999 9999 to 99999 9999 a a z Y 124 Reference position Setting Acquisi O to 99999 9999 X tion 125 Reference position Setting Acquisi O to 99999 9999 Y tion 166 Correlation judge Setting Acquisi O to 100 100 Adjust judge ment upper limit tion ment 167 Correlation judge Setting Acquisi 0 to 100 ment lower limit tion Search External Data name Setting Acquisi Data range Default Expression Logged data reference tion text string Judgement number parameter 0 Judgement Acquisition only 2 No judgement not measured 2 JG 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error 6 Acquisition only 99999 9999 to 99999 9999 oO KY E 7 Acquisition only 99999 9999 to 99999 9999 oo wooo F 9 Acquisition only 99999 9999 to 99999 9999 a te X FQ User s Manual External Reference Parameters 183 0 L seolpueddy 184 Default Expression Logged data text string Judgement parameter External Data name reference number 10 Reference position Acquisition only 99999 9999 to 99999 9999 11 Reference angle Acquisition only 180 to 180 142 Correlation upper Setting Acquisi O to 100 100 imi tion 143 Correlation lower Se
169. spection Item FQ User s Manual 4 9 Calculations and Judgements Using Inspection Item Data You can set inspection item judgement results and measurement data with the Calculation menu command to use them in basic arithmetic operations and functions The judgement results of the calculations are reflected in the overall judgement Calculation Use the Calculation menu command to set the calculation expressions and the judgement parameters for the calculation results Expression You can get up to 32 expressions You can also combine expressions You can use the following values in calculations e Inspection item data measurement data reference values and judgement results e Constants e Other calculation results Judgement Upper and lower limit values are used for the judgement of calculation results DO to D31 Each calculation judgement result JO to J31 is turned ON if the result falls within the upper and lower limits The OR logic of these results will be the overall judgement result JG FQ User s Manual Calculations and Judgements Using Inspection Item Data 75 suoloedsu dN Hues Y 76 Outputting the Calculation Results The overall judgement JG of the calculations are reflected in the overall judgement of the inspection item The calculation results DO to 31 can be output as Ethernet outputs or it can be output by using logging Individual Inspection items judgement results Overall judgement 10 to 131
170. sult O to 1 000 ms default 0 ms Output delay When one shot output mode is selected System this parameter sets the delay from when measurement processing is completed until when the OR signal turns ON When one shot output mode is selected O to 1 000 ms default 5 ms System this parameter sets the time that the OR signal is ON Output time Measurement default Data logging System p 112 Specifies when to turn OFF the BUSY Image logging or Result display signal after starting measurement pro cessing BUSY polarity Sets the ON condition for the BUSY sig BUSY ON default READY ON System p 136 nal output p 137 Input mode Specifies whether to use functions other Standard mode default or Expanded System BUSY output than scene switching for external parallel mode commands Input FQ User s Manual Menu Tables 175 0 L s Ipu ddy ence Output data set data set Outputdataset J Data 0 to data 31 144 D Settings Sets data to output to selected data Text strings of the set inspection items a number and expressions Rename Changes the name of the selected data The name can be changed to a name number with up to 15 alphanumeric characters Copy Copies the contents registered in the selected data number to another data number Delete Clears the content of the selected data number Output form Selects the format of the data to be ASCII default or Binary Sce
171. t Proto col TCP IC Local Area Connection Properties General Advanced Connect using E IntelA 82566DM 2 Gigabit Network This connection uses the following items v ca File and Printer Sharing for Microsoft Networks 2 QoS Packet Scheduler Internet Protocol TCP IP g Transmission Control Protocol Internet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Description C Show icon in notification area when connected Notify me when this connection has limited or no connectivity 5 Select the Use the following IP address Option and en ter the following IP address and subnet mask i P add ress 1 0 5 5 1 01 You can get IP settings assigned automatically if your network supports g this capability Otherwise you need to ask your network administrator for e Subnet mask 255 255 255 0 hi ras abi 6 Click the OK Button This completes the settings Obtain an IP address automaticaly IP address 0 5 5 10 Internet Protocol TCP IP Properties E General Subnet mask 255 255 255 0 Default gateway Obtain DN er address automatically Use the following DNS server addresses Preferred DNS server Alternate DNS server Setting Up Ethernet FQ User s Manual Taking Images 3 1 Selecting a Sensor for Configuratio
172. tawean ens eae see es Sees 20 2 2 Part Names and Functions 00 cee 21 2 3 INS ANAON ss 220 600 ostac reed e ee cee ied oben POs ha tae ees 23 2 47 WANING ie sie tate eee bd helen ete he oe eet a id eae eh ees 28 2 5 Setting Up Ethermet 25 oie 0k eet t ist ee ee ect ees See bees 33 3 Taking Images 3 1 Selecting a Sensor for Configuration 0000 c eee ee 36 3 2 Adjusting Image Quality 0 0 c ees 37 3 3 Adjusting the Object Position 00 0 cee ee 42 3 4 Preventing Mutual Interference of Multiple Sensors 46 4 Setting Up Inspections FQ User s Manual 4 1 Inspection Item Selection Guide 000 cee eee 48 4 2 Setup Procedure for Inspection ItemMS 0000 cee eee 49 4 3 Configuring Inspection ItemMS 0 00 es 50 4 4 Inspecting with the Search Inspection Item 05 52 4 5 Inspecting with the Edge Position Inspection Item 05 59 4 6 Inspecting with the Edge Width Inspection Item 05 64 4 7 Inspecting with the Area Inspection ltem 0 0 00 e eee eee 68 4 8 Inspecting with Color Data Inspection ltem 05 72 4 9 Calculations and Judgements Using Inspection Item Data 75 S U9 UOD Jo sige 5 Testing and Saving Settings 5 1 Performing Test Measurements 00000 eee eee 86 5 2 Shortening the Measurement Takt Time 000000 00 88 5 3 Adjusting the Judgement P
173. th the standard brightness setting The HDR function combines several images of different brightnesses exposure times so that the resulting image has a lower degree of contrast and can be measured stably for the desired characteristic Inputting Images with a Limit Range of Brightness Combining Images to Create an Image with a Wide Dynamic Range Dark E Bright FQ User s Manual Adjusting Image Quality 39 Observe the following precautions e Use the HDR function only for objects that are not moving to avoid image blurring Several images are taken with different shutter soeeds and combined If the object moves while the image is being taken the image will become blurred e Images with different brightnesses are combined so the resulting image will have a lower degree of con trast p gt Image Camera setup 71 Press 4q Brightness on the right side of the display 2 Press lt q HDR on the right side of the display PAVE RREEE The best HDR mode will be selected automatically Recommended setting 75 or less The enabled range will appear in blue on the brightness adjust ment bar 3 Press the OK Button e f the measurement object is changed after setting the HDR function press the AUTO Button to automatically set the HDR mode again e If the automatic selection does not achieve the desired results press lt q HDR on the right side of the display and manually set the best HDR mode As sho
174. to change the scene IN5 is kept ON for 2 ms and then turned OFF T0001 RSET BUSY When the BUSY signal turns OFF to indicate E that the scene has been changed processing WO 01 after changing the scene is performed W0 01 turned ON q ep e I O Signal Allocations Signal Address Output signals OUT1 BUSY signal CIO 0 01 Input signals INO CIO 1 08 IN1 CIO 1 09 IN2 CIO 1 10 IN3 CIO 1 11 IN4 CIO 1 12 IN5 CIO 1 15 The BUSY signal will be ON while the scene it being changed If the cycle time is too long the PLC may not be able to detect when the BUSY signal is ON If necessary turn OFF WO 00 after a suitable time elapses 138 Controlling Outputting in Parallel FQ User s Manual Registering the Measurement Reference Again The model and reference color can be re registered with commands from an external device such as a PLC based on the image that was just input when the line process was changed Inspection item Re registered data Search Model data Color data Reference color hue saturation and brightness Edge Position Edge Width Area None e Application is possibly only from the Run Mode e f the parameter is applicable to more than one inspection item it will be re registered for all inspection items Settings p gt In Out I O setting I O terminals Input Input mode Press Expand mode The signals shown at the
175. trabeam exposure occurs i e within the NOHD Viewing diffuse reflections is normally safe see also note Class 4 Lasers which are also capable of producing hazardous diffuse reflections They may cause skin injuries and could also constitute a fire hazard Their use requires extreme caution Note Conditions for safe viewing of diffuse reflections for Class 3B visible lasers are minimum viewing distance of 13 cm between screen and cornea and a maximum viewing time of 10 s Other viewing conditions require a comparison of the diffuse reflection exposure with the MPE 0 L s Ipu ddy FQ User s Manual Requirements from Regulations and Standards af Index AC Adapter 198 AC power supply connector Touch Finder 22 adjusting parameters Adjustment mode in Run 101 adjustment during operation 101 all color images 70 all regions 97 angle range 54 area 68 auto connect 16 backing up data 117 backlight 108 Battery 31 specifications 194 battery level 124 binary images 70 brightness 38 73 108 BUSY output 112 BUSY polarity 136 BUSY ON 136 READY ON 136 BUSY signal 126 camera input 97 camera setup 37 capturing 121 changing line process using scenes 104 color setting 62 70 color data 72 Color Dif 73 color difference 73 Color ON OFF 62 color palette 62 70 configuration 50 connection automatic 16 console 56 correlation 52 53 CSV 112 D Area 69 D Position 60 D Width 65 data backup 117 saving 92 117 sa
176. ts with commands MEASURE or M MEASURE C or M C set the data to output via Ethernet as a response e No protocol Data Output Set in advance the data to output via Ethernet after the measurements 32 max Data That Can Be Output Up to 32 data can be output data 0 to data 31 The measurement data from position compensation and inspection items that can be output and the results from the expression settings can be output For data that can be output refer to the Measurement Data That Can Be Used for External Outputs and Calculations for each inspection item Allocating Output Data Allocate Ethernet output data to data O to 31 This section describes the setting procedure when the X coordinate Position X of measurement 0 search is output as binary data to data 0 p gt In Out I O setting Ethernet Output data set 1 Press 0 Data 0 2 Press Settings Output data set 0 Datan EN 1 Datal Pree Copy um 4 Data4d E 5 Datad 3 Press 0 Search ate Calculation 4 Press Position X D S Calculat Je osition X osition Angle TH Correlation CR Ref Position This process is repeated to register data 1 or higher The settings are enabled after restarting the Sensor Outputting Controlling with Ethernet FQ User s Manual Measurement data of inspection items for which logging is not supported can be logged by using the Ethernet output settings Set the measurement data of insp
177. tting Acquisi O to 100 imi tion 151 Setting Acquisi tion Data range 0p op Adjust judge ment z Setting Acquisi 0 no rotation 1 5 2 10 3 15 tion 4 20 5 25 6 30 7 35 8 40 or 9 45 gt 5 3 Ql D o 5 D Edge position External Data name Setting Acquisi Data range Default Expression Logged data reference tion text string Judgement number parameter 0 Judgement Acquisition only 2 No judgement not measured 2 JG 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error 5 Edge position X Acquisition only 99999 9999 to 99999 9999 OK a 6 Edge position Y Acquisition only 99999 9999 to 99999 9999 ae m 7 Reference posi Acquisition only 99999 9999 to 99999 9999 SX tion X 8 Reference posi Acquisition only 99999 9999 to 99999 9999 SY tion Y 9 Acquisition only 99999 9999 to 99999 9999 oO DE Logged data 120 Edge color specifi Setting Acquisi 0 none or 1 enabled cation tion 121 Edge color R Setting Acquisi O to 255 255 tion 122 Edge color G Setting Acquisi O to 255 255 tion 123 Edge color B Setting Acquisi O to 255 255 tion 132 Edge level Setting Acquisi O to 100 50 tion 133 Noise level Setting Acquisi O to 442 5 tion 145 Offset amount Setting Acquisi 99999 9999 to 99999 9999 893 Adjust jud
178. ucts e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document FQ User s Manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant const
179. un Mode Display 2 Enlarges the display FQ Series a Reduces the display Fits the image to the display size Es p Press Back to end setting the display Displaying a Live Image You can display a live image to check the image that is input by the Sensor in realtime B A Setup Mode Press s Press Camera Press Live Press the Back Button to return to the Display Dis play AQN FQ Series Cance Displaying a Frozen Image You can display a frozen image to stop image refreshing and display the last image that was input B A Setup Mode Press Press Camera Press Freeze Press the Back Button to return to the Display Dis play WON FQ Series Cance 106 Display Functions FQ User s Manual Displaying a Saved Image You can display an image that was saved in internal memory in the Sensor or in an SD card This can be done to configure inspection items or to check measurements using saved images gt A Setup Mode 1 Press Select image display 2 Images in the Sensor s built in memory Press Log Images on the SD card Press File 3 Press the Back Button to return to the Display Dis FQ Series play Refer to the following information for the procedures to save images Li Logging Measurement Data p 110 Updating the Display and Measurement Results Only for NG Measurement Results In Run Mode you can specify updat
180. unctions After the Sensor has been set up it can be operated alone to perform measurements Without ine Touch T inideror PO Tool The same functions as those that are provided by the Touch Finder can be performed from a computer The PC Tool is available free of charge FQ series Vision Sensors are available in two different models The differences are given in the following table Number of simultaneous measurements Number of registered scenes Position compensation Not supported Ea FQ series Vision Sensors FQ User s Manual This section describes the basic flow of the measurement process FQ User s Manual e The measurement is started by inputting a trigger signal from an external device e Images are taken according to the trigger e The image is measured to see if it matches the configured settings e You can also perform calculations based on the measurement results from inspection items e The overall judgement of all inspection items are output using OR logic e You can output detailed measurement results from the inspection items An Ethernet connection is required e Measurement data and image data can be logged in memory in the Sensor or in an SD card Measurement Process L uononpo u 1 3 Startup Display and Display Elements Startup Display 1 The Sensor is automatically detected by the Touch Finder when power supply to the Sensor and Touch Finder is turned ON The
181. upply Bejs Connecting to Ethernet Setup Tool Touch Finder or PC Tool Standard RJ45 Ethernet Cable 24 VDC power supply PLC to control Sensor Switching Hub Standard RJ45 Ethernet Cable q a E FQ 2 Sensor 24 VDC power Standard RJ45 se SUPP Ethernet Cable I O Cable Multiple Connection Sensors Setup Tool Touch Finder or PC Tool Product FQ Vision Sensor Touch Finder PC Tool FQ Ethernet Cable Standard RJ45 Ethernet Cable I O Cable Switching Hub Model number FQ SUOOLULI FQ DULI FQ WNO FQ WDO W4S1 0 FQ Ethernet Cable Remarks This is the Vision Sensor This is a setup console The PC Tool can be used instead of the Touch Finder If you register as a member you can download the free PC Tool as a special service to purchasers Refer to the Member Registration Sheet that is enclosed with the Sensor for the member registration procedure and the download procedure for special member software Connects the Sensors to external devices such as the Touch Finder computers and PLCs Connects the Switching Hub to the Touch Finder computers and PLCs Use a connector that complies with the FCC RJ45 standard STP shielded twisted pair cable category 5e or 6 impedance 100 Q Connects the Sensor to the power supply a
182. ure p 153 ments Data acquisition setting POSITIONDATA Acquires the position com 154 commands External_reference_data_nu ee ne pensation data mber POSITIONDATA Sets the position compensa p 155 External_reference_data_nu External_reference_data_nu tion data mber mber Set_value Set_value ITEMDATA ID Inspection_item_number Acquires the inspection item p 156 Inspection_item_number External_reference_data_nu External_reference_data_nu mber mber ITEMDATA ID Inspection_item_number Sets the inspection item data p 157 Inspection_item_number External_reference_data_nu External_reference_data_nu mber mber Set_value Set_value Model re registration MODEL Re registers the models for p 158 command registered Search and Color Data inspection items Setting acquisition com VERGET S None Acquires the version informa p 159 mand tion of the Sensor software VERGET H None Acquires the Sensor model p 160 information ERRGET None Acquires the latest error code p 161 of the Sensor Utility commands CLRMEAS None Clears the measurement val p 162 ues CLRERR Clears the error output status p 163 error signal and error indica tor RESET None Restarts the Sensor p 164 Outputting Controll ing with Ethernet FQ User s Manual Command Details Scene Control Commands SCENE or S Acquire Scene Number This command acquires the scene number currently being used lt Command Format gt s efe yyefor so
183. utput for each measurement A blank line CR delimiter will therefore be entered after the record separator If you do not want a blank line set the record sepa rator to None FQ User s Manual Outputting Controlling with Ethernet be SODIAEQ JEUI9IXI YIM SUOITEDIUNWWWWOD 9 146 The field separator is not output unless the data continues The following range of values can be output 999 999 999 9999 lt Measured value lt 999 999 999 9999 If the measured value is lower than 999 999 999 9999 then 999 999 999 9999 is output If the measured value is higher than 999 999 999 9999 then 999 999 999 9999 is output The following values are output if JG Judge is set OK 1 NG 1 Data that is output after measurement is output until the last data even after the measurement is finished Data out put is not interrupted midway e When Output Format Is Binary Set the numerical expression Select either fixed decimal or floating point decimal e Output Format lt Measured value of data 0 x 1 000 gt lt Measured value of data 1 x 1 000 gt lt Measured value of data 7 x 1 000 gt CR ee Ca ns 4 bytes 4 bytes 4 bytes Delimiter The measurement data multiplied by 1 000 is output continuously at 4 bytes per data Negative numbers are output as two s complements Example When Data 0 Is 256 324 and Data 1 Is 1 000 00 03 E9 44 FF FF FC 18 OD 1 l eSSFSFSFSFSFSSSS Data 0 256324 Data 1 1
184. utput signal is turned ON Individual judgement results Inspection OK verall judgement Inspection gt NG itemi NG OR signal ON If there is even one NG judgement Inspection p OK the overall judgement will be NG item 31 and the output will be turned ON Expression OK 1 When judgement results from calculations are set to be reflected in overall judgement The overall judgement result output signal can also be turned ON when all individual judgement results are OK LT Changing the judgement output ON condition p 136 Wiring Color Signal Description The signals shown at the left are used Refer to the following information for signal wiring Black OUTO OR Overall judgement default assignment LT 2 4 Wiring p 28 FQ User s Manual Controlling Outputting in Parallel 131 SODINEQ JEUI9 XJ YIM SUOITEDIUNWWWWOD 9 Timing Chart The OR signal that is output is held until the next overall judgement is output ON TRIG signal ON for 1 ms min OFF G ON BUSY signal BEE ON while measurements are being processed depends on BUSY output conditions OR signal X Overall judgement Turned ON when overall judgement is NG Output polarity ON for NG The timing for updating the OR signal and the ON time after judgement processing can be adjusted I Adjusting the judgement output timing p 134 Obtaining Individual Judgement Results Up
185. ving to file 117 DC power supply connector Touch Finder 22 decimal symbol 112 index Definitions of Laser Classification deleting log deviation area deviation position display elements display language display patterns All color image Binary image Measurement image Selected color image display settings display types Graphics Graphics Details Statistical data displaying image data ECO mode edge level edge position edge width error history deleting viewing ERROR signal errors clearing messages Ethernet Ethernet cable connector Ethernet port Touch Finder exposure time external trigger field separator file format files logging focus adjustment screw formatting SD cards FQ Ethernet Cable frozen images GUI language HDR function hiding menus high dynamic range histograms auto display 168 205 114 69 60 17 123 97 70 70 70 70 70 96 96 96 122 108 61 59 64 169 169 169 141 137 169 33 197 21 22 39 127 112 112 110 37 37 119 197 106 123 39 108 39 99 99 FQ User s Manual display range class number of data hue I O Cable connector I O Cables I O monitor image data logging image input increasing speed partial input images displaying last NG image displaying saved images frozen live updating zooming in zooming out zooming to fit display individual judgements initialize initializing Sensor and Touch Finder input mode
186. wn below the higher the level the wider the combined dynamic CONIC wy A i lt Pa DANS IT range will be Level 1 EI Level 2 lt Level 3 a Level 4 Dark Bright e f the reflections cannot be sufficiently removed using the HDR function use a polarizing filter as well Using a Polarizing Filter Specular reflections can be eliminated from an image by attaching a FQ XF1 Polarizing Filter to the Sensor J Observe the following precautions e The image will be darker compared to when no filter is used e f the image becomes too dark adjust the brightness I p 38 e Mounting the Filter Hook the filter in the hole at the top of the Sensor a Adjusting Image Quality FQ User s Manual 2 Using the top section as a pivot point pull down the filter so that it attaches to the Sensor Adjusting the Colors of the Image White Balance If external lighting is used the image may appear as having different colors than the actual object If this is the case adjust the white balance If the lighting built in to the Sensor is used the white balance is already adjusted No setting is required in this case p gt Image Camera setup 1 Input a picture of white paper or cloth 2 Press lt q White balance on the right side of the display 3 Press the Auto Button The Sensor will automatical ly adjust the colors White ha lance 4 Move the bar to the left light or right dark to fin
187. x20 0x20 olof setting or Inspection item Ext ref Set value xternal reference valu imi commene number data number pene 2 digits max 3 digits max Space Space Space 0x20 0x20 0x20 lt Response Format gt When the Command Is Processed Normally 0 k cr Delimiter When the Command Is Not Processed Normally E r for Delimiter lt Parameter Descriptions gt Inspection item number _ Specifies the inspection item number 0 to 31 External reference data Specifies the external reference data number 0 to 999 number O Refer to 10 2 External Reference Parameters p 183 for details Acquired value Returns the data for the specified inspection item Refer to 10 2 External Reference Parameters p 183 for details FQ User s Manual Outputting Controlling with Ethernet 157 s 9JA dq 2U19 X7 YIM SUOITEDIUNWWLUOD 9 MODEL Re register Models This command re registers the models for registered Search and Color Data inspection items lt Command Format gt Command eei Myojo e e fer Delimiter lt Response Format gt When the Command Is Processed Normally Delimiter When the Command Is Not Processed Normally Delimiter Ls Outputting Controlling with Ethernet FQ User s Manual VERGET Acquire Software Version This command acquires the version information of the Sensor software lt Command Format gt Command Parameter
188. xtract an edge The specified color will be extracted Select the Molor in PRE mage Press OK to enter the edge color Press TEACH again Press Back NOQ Only a rectangle can be used to specify the region It is also possible to check the extraction colors or specify them using the color palette The RGB values of the extraction color can be checked and adjusted using the color palette If you press 4 Color palette a color palette will appear Set color BY palette When a color is pressed on the color palette its RGB values will be displayed Increasing Processing Speed for Edge Position Make the measurement region smaller to reduce the processing time I Changing the measurement region p 57 Inspecting with the Edge Position Inspection Item FQ User s Manual e Measurement Data That Can Be Used for External Outputs and Calculations The following values can be used as measurement data and output to external devices via the Ethernet or used in calculations Expression text string Data name Description Data range JG Judgement This is the judgement result 2 No judgement not measured 0 Judgement is OK 1 Judgement is NG 13 Teaching not performed error 14 Figure not registered error 15 Out of range error X Edge position X This is the X coordinate of the mea 99999 9999 to 99999 9999 sured edge position Y Edge position Y This is the Y coordi
189. y FQ Series 0 Search Performing Test Measurements 87 sBull1es Bulaes pue Bunse G 88 5 2 Shortening the Measurement Takt Time Checking the Measurement Takt Time The measurement time of this Sensor can be checked from the Setup or Run Mode display Measurement time Test FQ 100ms The measurement time is the time taken from when a trigger is input until when all measurement processes are executed During the measurement time this Sensor will not accept the next trigger This means that the measurement time is the basic measurement takt time Inputting a trigger Measurement time Measurement takt time File Increasing Image Input Speed With the partial input function it is possible to input only images that are in the region that is necessary for measurements The image measurement region becomes smaller and thus the image input time is shortened p gt Image Camera setup 1 Press lt q Partial input on the right side of the dis play 2 Change the input size ara ae 3 Press OK 4 Press Back FQ Series N If you use partial input perform teaching again Shortening the Measurement Takt Time FQ User s Manual 5 3 Adjusting the Judgement Parameters Adjusting Judgement Parameters While Looking at Measurement Results If correct judgements are not possible you can move directly from the Setup Mode display to the judgement parameters display to make adjustment

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