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1. 46 SAE CONTO Deore Clare UD NETT TT 46 SA Stare DIO CCUG anneer ne ere aera eee eee 46 5 2 2 1 IFSEC Staten si cele c 0 ion e 46 5 2 2 2 Regular starting procedure nana eee nemen nennen rennes nane nnns 48 eN Considerations regarding Master and Slave parallel systems only annen eneen 51 5 3 Shutdown of an equipment from the parallel system nana 51 54 Start back the UPS ora parallel Syste aranea QUERI vaste Pv ons aad obla x padded bras Dra 51 39 Gsh E a a 52 SEM One Po Not EPFO Operaen r A A A 52 Da PMEG MS OPa Nen 53 5 8 Bypass manual switch MAINTENANCE ono Hmmm enm enema nnn nnns 53 Sup T ODEN OI PRACE san 53 5 8 2 Transfer to manual maintenance bypass ana 53 5 0 3 Transiter O NOrmal operat ON nitens nt sentanensis 54 6 CONTROL PANEL AND DISPLAY DESCRI PTI ON annae eenen enen enenenenennennnenenensnnnnennnenenenensnnenr 56 oL Ge A E A E A E E 56 6 2 Basic functions of keyboard from Over Vienna aaa 56 6 2 1 Message menus and classification in SUPMEN US kana aa 57 65 Screen SOON e E T E 58 6 3 al Main ISVO SEF en MOM OL c 58 6 3 2 UNIT CONTROL amp STATUS Level screen menu 1 0 unvanssneeneeneeneeneeneenreneeneeneeneenenne 59 e MEASURES level screen menu 2 0 un nene ene e ne ene eee re ee renie rere eee rere eee eee nnn nnns 60 6 3 3 PARAMETERS level screen menu 3 0 See Fig 33 nanen 61 6 3 4 ALARMS level screen menu 4 0 anus eke need ever ete nte teper epte
2. Screen 4 58 f Inverter voltage ramp is not done properly after several attempts it will be blocked see screen 4 42 Screen 4 59 This alarm appears when there is an offset voltage higher than 8V in any phase of the inverter output phase to neutral voltage Next the inverter is blocked Screen 4 62 There is a command from the microprocessor to the inverter DSP with no response The inverter is blocked Screen 4 63 After several times shutting down the inverter because of DSP Internal Error in the inverter module this alarm will be displayed and the inverter is blocked Screen 4 64 After several attempts detecting Inverter Fault Overload see screen 4 41 the inverter is blocked permanently and output is transferred to bypass e Screen 4 65 This alarm is displayed when the rectifier is blocked for any reason that also blocks the UPS e Screen 4 66 The alarm is displayed when the DSP doesn t response to the microprocessor during the initial procedure before starting up Screen 4 67 There is a command from the microprocessor to the UPS module DSP with no response The UPS is blocked Screen 4 68 This alarm is displayed when the inverter is blocked for any reason that also blocks the UPS Screen 4 69 There is an internal error in the communication channel between microprocessor and DSP This condition blocks the UPS Screen 4 70 Unlike the cases 4 27 4 51 if the DC Bus voltage is detected meanwhile t
3. Slv Byp Slv By Rsv o Master manages the status of the own solid state static bypass switch and the one of the Slave equipments o The equipments are not sharing the load in the inverters The cause can be any of the following Output switches Q2 to position Off Equipment output on bypass Inverters are shutdown or in start up process o Voltage Master and Slave Mst Volt Slv Volt Slv Vt Rsv Master manages the status of the own solid state static bypass switch and controls the inverter voltage as well as the one of the Slave devices o Devices are sharing the load in inverter Therefore Output switches Q2 are On Inverter are operative and solid state switches are on inverter 5 3 Shutdown of an equipment from the parallel system Turn the output switch Q2 of the UPS to shutdown to position Off The screen 0 1 of the LCD panel will display UPS Normal I nvert CFG Paral Not connected Screen 0 1 5 4 Start back the UPS of a parallel system e Start up the inverter with the keypad of the control panel 3 see Fig 27 From main screen press W key to access to CONTROL AND STATUS OF THE UNIT submenu screen 1 0 and then press gt key The screen 1 1 will be displayed asking you to start the equipment up by pressing ENT Do so and then validate the operation by pressing ENT again See the diagram of Fig 39 The UPS will take about 30 seconds to be opera
4. 40 kVA HV batteries are already installed in the UPS s cabinet Higher power models batteries are supplied in a separate cabinet The protection of the batteries is arranged as follows e In the UPS Battery fuse holder switch with three fuses in models up to 20k VA LV 40k VA HV or switch for higher power models e In the battery bank for standard backup time models Battery fuse holder switch with three fuses in models up to 60k VA LV 120k VA HV or a switch for the battery string n 1 in models higher than 60 kVA LV 120 kVA HV containing 3 non switchable fuses Fuses are supplied in a plastic bag together with the user manual or inside the battery bank except for battery modules of models over 60 kVA LV 120 kVA HV where the fuses are attached to the cabinet The battery circuits are opened by default Put the fuses in the corresponding fuse holder switch and turn it On when it is indicated never before Proceeding differently may damage the equipment and or serious injuries Do not manoeuvre the battery fuse holder and or switch when the equipment is turned on This mechanisms cannot be turned on off with a load connected When the power supply of MAT Evolution or the parallel system is broken beyond a simple intervention or when they are about to be out of service for a long time shut them down completely and remove the 3 fuses from the fuse holder switch or battery module for better safety and keep
5. Screens 1 1 and 1 3 are alter UPS RUNNING OE SMART ECO MODE ding on the status of the equipment lt ESC gt TO STOP The same happnes with the screens1 6 lt ESC gt TO DEACTIVE screen 1 3 and 1 8 Depending on the Smart Eco screen 1 8 ESC mode status they are swapped ESC lt ENT gt TO CONFIRM lt ENT gt TO CONFIRM ESC lt ESC gt TO CANCEL ESC lt ESC gt TO CANCEL screen 1 4 screen 1 9 ENT ENT Fig 28 Diagram start up shutdown procedure INFOSEC UPS SYSTEM 4 rue de la Rigoti re 44700 Orvault FRANCE www infosec ups com 49 Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 After about 30 seconds the inverter and rectifier of the UPS or each UPS will be running but not supplying output voltage because the respective switches Q2 of the equipment and panel board are still off In parallel systems the first UPS starting the inverter will be the one set as Paral Mst Byp the one with the highest address as Paral Slv By Rsv and the other ones if any as Paral Slv By o parallel equipment only To check the hierarchy of the UPSs parallel status i go back to the main screen in each equipment press 3 times ESC and access to screen 0 1 in all of them press once gt key see Fig 29 UPS gt gt DSP Ver ver 3 2 a gt UPS Serial Number 11 19 35 11 09 2013 lt lt Uc Ver ver 2 4
6. CETT OO aan En EAEEREN immmmmmma CCL ii Ieee i OENE in BSS S See 888i IE INEEN na ES See n n iil SESE S888 088 nana DENNEN ar ann EEEN INNEENN Evolution 10 200 kVA 2 77 TERLI INFOSEC UPS SYSTEM INFOSEC UPS SYSTEM GENERAL I NDEX LINIRODUCITON gn nn E Aa 4 LI EI no 816 an nn ee cr ne ee ee ee 4 l2 Symbols and CONVENUONS arenen 4 1 3 F rT rthe r Inftormator and or MEIN sacs smaco d rat esepc rM Pri D FERRO en E tab entente 5 tl Sate AUN MRSE ld MR mmm 6 1 4 1 No PROVIDE FOR en seed 6 1 4 2 A GENERAL SAFETY INSTRUCTIONS ccccccescsecseceeseeeeeeesesseesesseeeeseeeeeseeeseeseeeeeeeeeeeseeseeseenegs 6 1 4 3 A SAFETY INTERACTIONS FOR BATTERY EQUIPPED PRODUCT San enen y 1 4 4 A SAFETY INSTRUCTIONS REGARDING THE BATTERIES aak epe 7 2 QUALITY AND STANDARD GUARANTEE naan nennen ennn nennnnenenenennnnnnnnenenensnnnnnnnnenenensnnnnenenenenenn 8 NECI 0 8 22 EON MCN erneer PEN ROUND or DO URR UHR RAN te etn te eenen 8 3 PRESENTATION Gj qy d inu Giu Rb E RC Ein RD a 9 Sk VION e 9 EL ese UTE 12 SNB KO T T UT 19 32 Demon and SHU ERUIT UTEM 21 22 T ssurctural d add llesesor aint SUR FIRM PRU e MEM IM MICHI DP DR MES 21 3 9 Functioning J S manent eneen ede esin ete diie endet Mu coa rU dra tub RM UH EUP SIE 23 cac OEN m 23 3 3 2 cadiz PFC Stage AC DC en 23 IS Baken TE EIE NEN 23 ao Inv
7. Paral Mst Volt or Paral Mst Vt Rsv It corresponds to the equipment with the highest address excepting the one from Voltage Master In case of failure of the Master it will take its functions o Paral Slv Volt voltage Slave of the parallel system systems with more than two equipments only Equipment operating normally inverter in operation with the output switch Q2 turned On in 2nd place or subsequently after the Paral Mst Volt or Paral Mst Vt Rsv It will become the reserved voltage Slave when working as voltage Master In systems with more than three devices in parallel the one with the highest address among the voltage Slave will take the hierarchy of reserved voltage Slave e Turn On the output switch or switches of the panel board depending if it is a single equipment or a parallel system e Turn the output switch Q2 of the UPS or each UPS On The equipment or parallel system supplies voltage to the output terminals of the switchgear panel board e Make sure that the inverter on the LED indication c lights green and bypass LED b is turned OFF in all UPSs see Fig 27 If the status of the LEDs is wrong please contact the S T S Service and Technical Support e For equipment with external battery cabinet turn the switch fuse holder of the battery cabinet Q8 of each UPS to position On BATT SWITCH OPEN SWITCH IT ON ANDO NOT TRY to perform this m
8. Screen 7 6 This screen shows the Rated Battery Charging Current 7 Maintenance warranty and service 7 1 Basic maintenance guide Batteries fans and capacitors must be replaced at the end of their useful lifetime A Inside the UPS there are dangerous voltages and metallic parts at very high temperatures even after the UPS is shut down Direct contact can cause electrocutions and burns All operations except battery fuse replacement must be done by authorized technical staff Some internal parts of the UPS terminals EMC filters and measurement circuits are still under voltage during the maintenance bypass operation To cancel all voltages the mains and bypass circuit breakers on the panel supplying the UPS and the external battery cabinet fuse holders have to be turned OFF 0 The internal batteries must also be isolated from the system 7 1 1 Battery fuses Turning on the battery switch or fuse holder according to power of the equipment ON or I position before alarm message BATT SWITCH OPEN SWITCH IT ON is displayed on the LCD panel can blow the battery fuses or switch A The battery fuses can only be replaced by ultrafast models type Gould aR 660V 14x51 or 22x58 mm depending on the unit model of the same dimensions and rating 7 1 2 Batteries The useful lifetime of the batteries depends on the ambient temperature and other factors such as the quantity of charging and discharging cycles and full discharg
9. X17 Neutral static bypass terminal N Dual Input D X23 Batteries terminal N middle connector X31 DB9 connector COM RS 232 and RS 485 ports X32 DB9 connector relay interface X34 Terminal strip for temperature sensor floating voltage Equipments with separate battery cabinet only X36 HDBI5 female connector parallel bus input Only useful in parallel systems connection X369 HDB15 male connector parallel bus output Only useful in parallel systems connection X45 Terminal strip for auxiliary contact output switch X50 Terminals for external EPO X51 Terminal strip auxiliary contact manual bypass switch To be connected with external counterpart Keyboard and optical indications control panel PC LCD LCD screen ENT ENTER key ESC ESC key Move up key Move down key Move to the right key Move to the left key Rectifier Input Voltage OK LED green Output voltage unit from the Bypass LED orange C Inverter is working LED green Unit working from batteries mains failure LED red General alarm LED red Other abbreviations BC Communication BUS bundle between equipments 5m length with HDB15 connectors in both ends BL Rod to fix the connection wires of the equipment or battery cabinet by means of wraps BL Mechanical block for manual bypass switch Q5 CL Lock for cabinet front door LL Key to lock and unlock CL Levelers immobiliz
10. Before working on this circuit solate the Uninterruptible Power Supply UPS Then check for Hazardous Voltage between all terminals including the protective earth A Risk of Voltage Backfeed e Connect the static bypass line cables to the respective terminals according to the configuration of the available equipment For parallel systems it will be necessary to repeat the connections that go from the panel board to each equipment Mains three phase Connect the power supply cables N R S T to the input terminals X4 X1 X2 and X3 adhering to the order of neutral and phases indicated on the label of the device and in this manual If the order of the phases is not adhered to the device will not operate When there are discrepancies between the labelling and the instructions of this manual the label will always prevail Separated static b ss line MAT Evolution 10 80 kVA Remove Shunts CI 2 foy co X SE X X Fe X Xx Fig 21 Remove shunts between terminals X4 and X17 X1 and X14 X2 and X15 X3 and X16 in case of Dual Input configuration Connect the power supply cables N R S T to the static bypass line terminals X17 X14 X15 and X16 adhering to the order of neutral and phases indicated on the label of the device and in this manual If the order of the phases is not adhered to the device will not operate When there are discrepancies between the labelling and the instructions of this
11. Screen 4 15 This alarm appears at the estimated end of life of the battery bank The revision and replacement of some batteries will be required by calling the S T S Service and Technical Support department Screen 4 16 The temperature of the battery cabinet in the case of a separate battery cabinet or battery lace if batteries located inside the UPS is higher than 409C Screen 4 17 f the battery test automatic or manual is completed unsuccessfully this alarm will appear Screen 4 18 Two possible reasons O During the unit start up a message appears indicating that the battery switch can be switched ON After a period of time without switching ON this alarm appears a When the unit is running under normal conditions and the battery switch is switched OFF Screen 4 19 When mains is connected during the startup a phase rotation error is detected and the startup procedure is inhibited Screen 4 20 When the bypass is connected during the startup a bypass phase rotation error is detected and the startup procedure is inhibited Screen 4 20A Error in the memory of the equipment setting Screen 4 21 n a system with parallel configuration this alarm is displayed in one of the equipments or some that detect commu nication errors due to several reasons parallel communication cables are disconnected or wrong connected or in bad status wrong configuration of any of the equipments etc Therefore one of the equipments is
12. Turn the bypass switch Q4a of the UPS or each equipment to the Off position EEE The UPS or system is completely shutdown and isolated with the loads supplied directly from the mains through the manual bypass of the switchgear panel board In the case of a UPS or system with no panel board the loads are supplied directly from the mains through the manual bypass of the equipment The power supply comes from the input line in the UPS or static bypass line in versions from 10k to 80k 5 8 3 Transfer to normal operation Procedure for passing from maintenance bypass to normal operation e Set the input switch Qla and static bypass switch Q4 for models from 10k to 80k VA to the On position e Set the output switch Q2 to the On position e Equipment in parallel are set to Master or Slave of bypass or voltage as they were in the last setting e Wait until the static bypass of the equipment acts bypass LED b lights see Fig 27 e Set the manual bypass switch Q5 to the Off position and refit the mechanical block BL and the screws t2 A It is an essential safety requirement for the life of the UPS and the loads connected to it to refit the mechanical block BL as this avoids dangerous handling e Start up the inverter Go down to the CONTROL amp STATUS OF THE UNIT submenu screen 1 0 using the control panel keypad 3 from figure 27 and then right once only Screen 1 1 asking you to start the unit up b
13. but simplifying the operating for a single unit As it has been stated before it is advisable to have an external manual bypass panel board equipped with input output static bypass 10k to 80k only and manual bypass protections in single installations A For parallel systems up to two units it is strongly recommended to have a switchgear panel board and for systems with 3 or 4 devices it is essential Switches of the panel board have to allow the isolation of a UPS from the system against any wrong operation and feeding the loads with the other ones either during the preventive maintenance period or during the fixing itself Therefore it has been considered appropriate and natural to read the instructions of the equipment and of the installation of a system with n devices connected in parallel with their respective external manual bypass panel board as it is shown in the Recommended installation documentation included in the CD This panel board allows to isolate each equipment individually in case of a fault and to remove it without any difficulty for its fixing or replacement The manual bypass switch also makes easier the preventive maintenance tasks or interventions on the complete system supplying the voltage to the loads directly from the mains on the bypass mode operating while the input voltage is available In those installations without external manual bypass panel board skip the steps involving the maneuvering of
14. 4 1 This alarm indicates that the rectifier is overloaded The rectifier overload appears when the input current of any phase is greater than the following ratio lin ovl 0 326 x Pout Vout p n Where e lin ovl is Overload Input Current A e Pout is Rated Output Apparent Power VA e Vout p n is Rated Output Voltage phase to neutral V Screen 4 2 This alarm indicates that the inverter is overloaded The inverter overload appears when the output current of any phase is greater than the rated output current lout ovl Pout Vout p n 3 Where e lout is rated Output Current A e Pout is Rated Output Apparent Power VA e Vout p n is Rated Output Voltage phase to neutral V or when the total output active power is greater than the following formula Pact out ovl Pout x 0 8 Where e Pact out ovl is the Overload Output Active Power VV e Pout is Rated Output Apparent Power VA Screen 4 3 This alarm appears when the unit input is in mains failure condition and the battery level is lower than 11 5V bat Screen 4 4 This alarm appears when the inverter output voltage phase to neutral in any phase is outside range of 6 Screen 4 5 This alarm appears when there is an offset voltage higher than 5V in any phase of the inverter output voltage phase to neutral Screen 4 6 When the maintenance bypass switch is ON the UPS inverter will not be available Screen 4 7 This alarm can trigger for two reasons a Mains
15. 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 11 3 1 1 Equipment y Fig 12 I C TE 5 0 0 TE EE r3 a C C RV h m CL CL PR PF H E MERHEEENA e C m um H H mn R EE umm st if ni LidalghglglghgdglylqlyQqg0y0yt AMAR NN A AAM A BeHaHa 1 ab lil lil I I TU EU TE UU U OU uU UU UL UU LUUD RD IRD Fig 1 Fig 2 Cabinet front view for UPS devices from 7 5 to 30 kVA LV Cabinet front view for UPS devices from 40 to 60 kVA LV 10 to 60 kVA HV 80 to 120 kVA HV INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 12 CL 27 m EE Fig 12 RV ltd dtt beu PF oo d ggg giggly lglg CL Fig 3 Cabinet front view for UPS from 80 to 100 kVA LV 160 to 200 kVA HV without separate static bypass line INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 13 D oe Fig 11 m Hi Fig 11 r E 244 s s Sl St m NOIRE CD RE BL BL
16. 64 6 2 5 DATA LOGGER level S0reen MON US venten enn PF eie EU ede eneen 69 6 3 6 CONFIGURATION level screen menu 6 0 nana unvuneensenrenreneeneeneeneeneenennseneeneeneenenneene 71 6 3 7 Rated values screens screen menu 7 0 aa 71 7 Maintenance warranty and service snnsnnsnnnnnnnnnnnnnsnnnsnnnnnnnsnsnensnenenenenenenenennnnnnnnnnnnnnnnnensnenenens 72 Tl Base Kalin len an ce GUJE weder eeen entente 12 PIT nemen neet heeten etn 72 p d UT UU T UU UU 72 Tg lind AF GIN e E P E 72 TLA OF oy 60 5 ae e RI E DR e E RERE 12 MERI dc an ORATOR rere eneen 72 IA Pod E COVEN OO misses rptu bdtss niSeti netten quare costes neede daan bate te etende 72 Ted Not included in the scope CT SUDDIV antennen nekeer 72 B APPENDICES punimin 74 8 1 GENERAL TECHNICAL SPECIFICATIONS ananas oenen eeneeneeneensenennennennenennenennennennennennennenne rennend 74 Diz OSS neren ee nt ten Te Te et eT eT er ee ee eer 75 AURI 1 INTRODUCTION The equipment described hereafter can cause considerable physical damage if incorrectly handled This is why the installation maintenance and or repair of this equipment must be done by our staff or specifically authorized technicians According to our policy of continuous improvement we reserve the right to modify the specifications in part or in whole without prior warning All reproduction or third party concession of this manual is prohibited without prior written authorization from Our fir
17. O WEEKLY The automatic battery test runs once a week O MONTHLY The automatic battery test runs once a month O YEARLY The automatic battery test runs once a year Screen 3 16 This screen appears independently on the last screen but it only makes sense to be programmed if the automatic battery test runs once per week The options to be programmed are as follows MON the day selected to run the weekly battery test is Monday O TUE the day selected to run the weekly battery test is Tuesday O WED the day selected to run the weekly battery test is Wednesday O THU the day selected to run the weekly battery test is Thursday 0 0 g Q FRI the day selected to run the weekly battery test is Friday SAT the day selected to run the weekly battery test is Saturday SUN the day selected to run the weekly battery test is Sunday Screen 3 17 This screen appears independently on the last screen but it only makes sense to be programmed if the automatic battery test is enabled You can program the time hh mm hours minutes in 24h format on this screen Screen 3 18 This screen appears independently on the last screen but it only makes sense to be programmed if the automatic battery test runs monthly or yearly You can program the day from 1 to 31 on this screen and the month selecting one of the following options O JAN the month selected to run the yearly battery test is Jan
18. Q5 T a2 3 03 042 04a 01a 1a X6 TB me x7 LA IT XB x3 t x10 x5 ony Le m mal pa i e rm Thy Im X4 ANE j My A XAE x4 JI E a i x14 h mm Ex an s en me x17 pam Fig 4 Fig 5 Cabinet front view with door opened for UPS from 7 5 to 10 kVA LV Cabinet front view with door opened for UPS 15 kVA LV 10 to 20 kVA HV 30 kVA HV 14 INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 Ma oa LI mm e mi e o ay i e nj H E T Fig 10 s N E gt I o Sale o Fig 11 E LLI i mish GL ru Hi War mi sish su HH REE L inaani ERST LI E n8 SU EEEN o BL A Q5 Bu LI 05 i i I E a 02 el 04a a 3 01a i Q3 i 01a 3 x14 TB a E X5 m X16 TB 4 E B a 307 NN ina xB Esa N ARIS 0x3 nnmnrns sod ana e ss ik i H x10 mE D I Ee as iii LE xm Ayr ten H Im x 5 po UAL a 4 m X3 q P L PT x4 X15 x51 PR X16 PR PH X51 Fig 6 Fig 7 Cabinet front view with door opened for UPS 20 kVA LV Cabinet front view with door opened for UPS 40 kVA LV 40 kVA HV 80 kVA HV INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec
19. Support intervention A rotation alarm may trigger during the procedure on an equipment Refer to section 5 2 2 2 Note Infosec sets these parameters before delivering MAT Evolution 5 2 2 2 Regular starting procedure e Supply input voltage to the switchgear panel board e Turn On the input switch or switches of the panel board depending if it is a single equipment or parallel system e Turn the UPS or each UPS input switch Q1a to On position The LCD of the Control Panel PC of each equipment will be switched on automatically e Fora single equipment the LCD panel will display the left message of the screen 0 0 For a parallel system both messages will be displayed 0 0 UPS M4T EVO Paral 002 Out SW OFF 11 19 35 11 09 2015 4m 11 19 35 11 09 2015 Screen 0 0 In parallel systems the right screen 0 0 corresponds to Paral address of each UPS with three characters in the example 002 Out SW the position of the output switch of the UPS and or the switchgear panel board with two status ON and OFF the auxiliary contact of the output switch in the output panel board has to be connected according to the instructions of section 4 e Ifthe following alarm message appears on the Control Panel Display MAI NS PHASE ROT UPS START I NH Screen 4 also an audible alarm will beep in each equipment with the message on the screen and the affected UPS s will not be able to be started due to a wron
20. Test Tvpe DISABLED Week day MON screen 3 15 screen 3 16 screen 3 17 screen 3 0 gt Autom Battery Test Dav Month 1 AN screen 3 18 Fig 34 Screen 3 0 Parameters and its submenus Screen 3 1 You can program the time hh mm ss hours minutes seconds in the first row and the date dd mm yy day month year in the second row E Screen 3 2 You can select the display language from the following options in the first row English French Spanish German Turkish O Russian You can program the Modbus Address in the second row The address range is from 1 to 247 characters aouooodo3oug Screen 3 3 You can program the BAUD RATE of communication port 0 on this screen The options are as follows a 1200 a 2400 a 4800 a 9600 a 19200 Screen 3 4 You can program the PARITY type of communication port 0 on this screen The options are as follows O NONE o ODD o EVEN Screen 3 5 You can program the number of STOP BITS of communication port 0 on this screen The options are as follows B uj oO 12 Screen 3 6 You can program the protocol type of communication port 0 on this screen The options are as follows O SEC a MODBUS Screen 3 15 This is the screen for programming the frequency of the automatic battery test The options to be programmed are as follows 0 DISABLED The automatic battery test is disabled
21. U C m 37 Ip 4 3 2 Independent static bypass line connection terminals X14 to X17 For MAT Evolution from 10k to BOK VA WN dual TOBOE OM pane eee 38 19 3 OUIDUL terminals X0 TO X9 pane dementen 39 4 3 4 UPS connection to each in cabinet battery pack terminals X11 X12 X23 ann 39 4 3 5 Main protective earthing terminal X5 amp protective earth bonding terminal X10 41 4 3 6 COM port to relay Connector X32 somaeeveivbaa bir Ob adc CRGO ea E Do a kane ira ea caa Hd pae ek c ha 41 4 3 7 Port COM RS 232 amp RS 485 Connector X31 nemen nn nn 42 A OU EPO PMs U m 43 4 3 9 Auxiliary contact and battery temperature probe terminal strip cccecsecseceseeceeeeeeeeeeeeeeesaeeneees 43 4 3 9 1 Terminal strip auxiliary contact of manual bypass switch X51 sooner 44 4 3 9 2 Terminal strip auxiliary contact of output switch X45 aaan oenen Hm 44 4 3 9 3 Terminal strip battery temperature probe X34 For external battery banks 44 4 3 10 Connection of parallel BUS X36i and X360 nana 44 4 3 10 1 Connection of the communication or Bus Bundle BO ana aaa nenen eke ne krere eren 45 9 OPERATION gjan S REFIISREVERENSRENEFEERFENEUFUAEEERRKNEWENSEXAEVEREKNNREEVSEEINSMSM VE KEFE ISEVINS zendt einen 46 5 1 First considerations before starting the operation naan en oenen mmm nnns 46 SL CU erent ee
22. analogical signals in real time in a system that runs in this way real time samples are received usually from an analogical digital converter ADC Power factor The power factor p f of an alternating current circuit is defined as the ratio between the active power P and the apparent power S or as the cosine of the angles that make the current and voltage vectors designating as Cos being the value of that angle GND The term ground as its name states refers to the potential of the earth s surface IGBT The Insulated Gate Bipolar Transistor is a semiconductor used as a controlled switch in powered electronic circuits This device has the feature of the gate signal of the effect field transistors with the capacity of high current and low voltage saturation of the bipolar transistor combining an isolated FET gate for the input and a bipolar transistor as the switch in a single device The triggering circuit of the IGBT is the same as MOSFET one while the driving features are like the BJT Interface n electronics telecommunications and hardware an interface electronic is the port physical circuit through which signals are sent or received from a system or subsystems toward others kVA The volt ampere is the unit of the apparent power in electrical current n direct current it is almost equal to the real power but in alternating current it can differ depending on the power factor LCD Acronym of Liquid Crystal Di
23. b lt 09 A 321899 screen 0 0 screen 0 1 screen 0 2 screen 0 3 Fig 29 Screen 0 0 Start and its submenus UPS Normal I nvert CFG Paral Screen 0 1 e The first row corresponds the UPS status e The second row corresponds to the UPS hierarchy regarding the rest of the system which is dynamic depending on the status of the rest of the devices o Paral Mst Byp bypass Master of the parallel system By default the first UPS starting up the inverter according to the established procedure o Paral Slv By Rsv reserved bypass Slave Initially corresponds to the equipment with the highest address excepting the one from bypass Master In case of a failure of the Master it will take its functions o Paral Slv Byp bypass Slave of the parallel system systems with more than two devices only It will become the reserved bypass Slave when it is used as bypass Master In systems with more than three devices in parallel the one with the highest address among the bypass Slave Will take the hierarchy of reserved bypass Slave o Paral Mst Volt voltage Master of the parallel system By default the first UPS on normal operating inverter in operation that the output switch Q2 is turned On o Paral Slv Vt Rsv reserved voltage Slave of the parallel system Equipment operating normally inverter in operation with the output switch Q2 turned On in 2nd place or subsequently after the
24. battery cabinet and from this negative to the second battery cabinet and so on Proceed in the same way to connect the positive red cable the blue cable of the middle tap N and the green yellow to the earth bonding As an example Fig 23 shows the connection between one UPS and two battery cabinets Proceed in the same way when connecting more modules e In case of belonging or being connected to parallel system the connection of the batteries to the UPS will not be different as the one of a single equipment as each battery set is connected directly with its UPS regardless of the quantity of battery cabinets e As an option another structure also exists a common battery set for the parallel system e The connection of each MAT Evolution with the battery cabinet must be done with a cable by connecting one side to terminals X11 X23 and X12 of the UPS and the other one to the terminals of the battery module Always respect the stated polarity on the label of each element and this manual as well as the colour of the cables red for positive black for negative blue for middle tap N and green yellow for earth bonding see Fig 24 EEE Repeat the same procedure with the other UPS e Electrical discharge danger f after starting up the UPS the battery cabinet needs to be disconnected the equipment has to be completely shut down see section 5 2 Turn off the battery fuse holder switch located in the battery cabinet and or f
25. control panel based on a DSP Digital Signal Processor that performs as interface between the UPS and end user Each UPS is equipped with an alphanumerical LCD panel which automatically informs about the current status of the equipment and electrical measurements to the end user It is based on a tree menu allowing an easy browsing through its screens 3 3 9 Control firmware and communication AFC Control Adaptive Feedforward Cancellation It consists in the use of digital resonators connected in parallel and set to those frequencies where the consigns or perturbations to refuse are expected This control technique allows doing the follow of the sinewave signals of reference of the output voltage in the inverter and input current of the active rectifier It is important to highlight that the different controls of the UPS do not operate either isolated or locally but they interact between them in such way that it results a global controller of coupled type It means operating advantages like to adapt the rectifier to the load conditions immediately The digital control software works at two different levels 3 3 9 1 Control firmware at low level I nput three phase rectifier controller PFC control and battery charge loops The structure adopted of independent control per phase of cascade type allows managing both single phase and three phase inputs The AFC control technique has been also applied to assure a sinewave mains currents with
26. converters rectifier and inverter are starting but still not ready Normal UPS is running in normal mode mains present rectifier running and output on inverter Loads are protected Discharge Mains failure UPS running in back up mode rectifier stopped inverter running a Origin of the output OFF No voltage supplied at the output either EPO pressed or severe problem on the unit Invert Inverter voltage is supplied at the output Loads are protected Bypass Bypass voltage is supplied at the output Either the unit is manually stopped or overloaded or other possible problems on the inverter In the second row is the hierarchy of the UPS regarding the rest of the system which is dynamic depending on the status of the rest of the devices in the system For a single equipment the LCD screen will display the message CFG Single O Equipment hierarchy parallel systems Paral Mst Byp bypass Master of the parallel system By default the first UPS starting up the inverter according to the established procedure Paral Slv By Rsv reserved bypass Slave Corresponds to the equipment with the highest address excepting the one from bypass Master In case of failure of the Master it will take its functions Paral Slv Byp bypass Slave of the parallel system systems with more than two devices only It will become the reserved bypass Slave when it is acting as bypass Master In systems with more than three
27. equipments in parallel the one with the highest address among the bypass Slave will take the hierarchy of reserved bypass Slave Paral Mst Volt voltage Master of the parallel system By default the first UPS on normal operating inverter in operation that the output switch Q2 is turned On Paral Slv Vt Rsv reserved voltage Slave of the parallel system Equipment on normal operating inverter in operation that the output switch Q2 is turned On in 2nd place or subsequently after the Paral Mst Volt or Paral Mst Vt Rsv Initially it corresponds to the equipment with the highest address excepting the one from Voltage Master In case of failure of the Master it will take its functions Paral Slv Volt voltage Slave of the parallel system systems with more than two equipments only Equipment on operating normally inverter in operation with the output switch Q2 turned On in 2nd place or subsequently after the Paral Mst Volt or Paral Mst Vt Rsv It will become the reserved voltage Slave when working as voltage Master In systems with more than three devices in parallel the one with the highest address among the voltage Slave will take the hierarchy of reserved voltage Slave Examples a UPS Normal I nvert CFG Single UPS Shutdown Bypass CFG Parallel Master e Screen 0 2 Internal firmware versions of both Digital Signal Processor DSP V
28. failure when phase to neutral voltage in any input phase is out of range 15 20 by default or when input frequency is out of range 5 Hz by default b PFC rectifier is on limiting power mode so the additional energy that the Inverter needs it means the load at the output of the equipment is supplied by the batteries battery discharging current is displayed Screen 4 8 When the inverter or PFC temperature sensors measure temperatures over the programmed values 709C by default Screen 4 9 This message appears when the battery switch is OFF and the DC bus is charged to the battery voltage level to inform the user to switch ON the battery switch Screen 4 10 This screen indicates that the bypass input voltage or the bypass input frequency are outside the margins These margins are programmable but the default bypass voltage range is 12 15 and the bypass frequency range is 0 5Hz Screen 4 11 The UPS is on bypass for whatever reason It must be restarted via the display keypad Screen 4 12 This is an alarm for parallel systems It appears when UPS devices in the parallel system are blocked because the maintenance bypass switch of a unit is switched ON Screen 4 13 This alarm indicates that the CAN BUS 1 fails This communication channel is used for remote control HL Screen 4 14 This alarm indicates that the CAN BUS Z2 fails This channel is used for data communication between UPS devices in a parallel system
29. gassy valves such as the mercury vapour Depending on the features of the alternating current power supply used it is classified as single phase when supplied by a single phase electrical mains or three phase when supplied by the three phase power Depending on the rectification type a rectifier can be half wave when only one of the current semi cycles is used or full wave where both semi cycles are used Relay The relay in French relais is an electromechanical device that works like a switch controlled by an electric circuit where through an electromagnet a set of contacts is moved
30. is advisable to repeat the channel initialization sequence e The RS 232 and RS 485 communication parameters are as follows e Communication speed 1200 2400 4800 9600 or 19200 Bauds e No information bits 8 Bits HN e No stop bits 1 or 2 stop bits e Parity Even Odd or None e The base of the front door PF has a slot to facilitate the entering and way out of the communication cables inside the UPS 4 3 8 EPO terminals X50 e The equipment has two terminals ready for external remote Emergency Power Off EPO e f a switch or button EPO has to be installed the cable bridge that closes the circuit has to be removed from terminal strip X50 e Fora parallel system two different solutions can be applied o Connect the button EPO to only one equipment of the parallel system Remove the cable bridge from the terminals X50 in the equipment that it is only connected In case of a fault when removing the equipment that is physically connected the EPO button there is a risk of leaving the system without the emergency stopping function unless it is reconnected to the other operative UPSs o Connect the EPO button to each equipment of the parallel system In order to do this remove all the cable bridges from the terminals X50 in each equipment Therefore the EPO function will be maintained in each UPS regardless of what happens to the other devices of the parallel system By means of the own communication BUS amon
31. normal operation mains present and charged batteries the bat tery set is working on floating voltage As an option the battery set of Pb Ca or Ni Cd can be assembled in a cabinet or rack separately from the equipment shared for systems made of two UPSs in parallel 3 3 4 Inverter stage DC AC Constructive parts DC Bus it is used to filter the DC and it is in charge of interconnecting the PFC and Inverter through the protection fuses IGBT three phase I nverter Bridge it is equal to the PFC stage but in counter way it is in charge of making the DC AC conversion with the lowest distortion and highest efficiency It is also using the Trench gate technology of 4th generation Current sensor as it has been described before in this case conventional AC currents sensors are also used current transformers for measurement and control the output current of the inverter to get a total harmonic distortion at the output voltage lower than 196 in full load conditions Output chokes it is used an identical solution as the used at the input These chokes are used by the inverter as energy storage elements in switching times for DC AC conversion ERU TT 3 3 5 Static bypass stage When the inverter can t keep the voltage to the critical loads due to overloads short circuits current limits or faults the UPS has a bypass circuit which supplies isolation for the inverter and supplies the critical loads directly from electrical mains
32. of the neutral terminal with both mains through the internal wiring of the equipment This is only applicable if the power supply comes from two different electrical mains for example Two different electricity companies An electricity company and a generator set etc gt Coupling NETWORK1 amp NETWORK2 MAT 100 to 120 kVA The UPS M4T Evolution range has the opportunity to have the main power supply network 1 and a separated bypass supply network 2 only optional If it is not required the main network power supply and BYPASS are common COMMON NETWORK 1 amp 2 Input terminals M4T Evolution 10 to 80 kVA standard version M Tels ara AATAL ere 4 INFOSEC UPS 5 I sk a Um gt m IAN A T Y e el Qa IUC LI V VCI wal ux fe IL D 3 3 Functioning stages 3 3 1 IO EMI filters EMI filter is a three phase low band filter designed to reduce and cancel all the radio frequency perturbations The filter performs in a bidirectional way t cancels the perturbations that comes from the line and protect the UPS control circuits t avoids the possible radio electrical perturbations that the UPS could generates flows through the line and affect to other equipment connected to it 3 3 2 Rectifier PFC stage AC DC Constructive parts Input protection and switch it is the particular protection of the PFC rectifier Current sensor it uses alternative current t
33. set as a fix Master of the system and the rest of the equipments can only be slaves permanently or till the equipments are shutdown and try to started them up again Screen 4 22 n a parallel system with N M configuration where N nr equipment to size the system according to the maximum permissible load M nr redundant equipment in the system It is equivalent to over sizing the equipment in the system in order to continue supplying the maximum permissible load without overloading it Usually this value is fixed to 1 The alarm is displayed when the load exceeds the maximum permissible load by N equipment In this condition the equipment will not be overloaded individually meanwhile the load doesn t exceed the maximum load of N M equipment Example Assuming that a parallel system of 2 1 equipment of 20kVA N22 M 1 o Ifthe load of the system is lower than 40kVA Any overload alarm is displayed in the system if it is not exceeded the individual overload per phase of each equipment a f the load of the system is higher than 40kVA The described alarm 4 22 of Lost of Redundancy is displayed a Ifthe load of the system is higher than 60kVA Besides of the alarm 4 22 of Lost of Redundancy there will also be as minimum among others the alarm 4 2 of Inverter overload in all the equipments of the system Screen 4 23 This alarm is displayed when in any phase the rectifier input voltage phase to neutral is out of the set range 1
34. shelves the side covers of the cabinets must be removed Before handling the battery sliding shelves read and respect the indications on the labels of each shelf Preliminary considerations before connecting MAT Evolution These instructions refer to M4T Evolution models with or without extended backup time It is essential to use flexible casts instead of hard cables for connection of the terminal input output static bypass battery For parallel installations an external manual bypass panel board is essential to isolate the UPS during maintenance operations in order to avoid any damage of the loads The information is based on an installation with cables not exceeding a 20 metres length between the distribution panel board the equipment and the loads e For longer lengths correct the cross sections in order to avoid a voltage loss according to your local regulation e In this user manual you may find the information as to which parameters to select for a given number of UPS connected as well as the features of the backfeed protection In parallel installations the length and cross section of the wires from the panel board to each MAT Evolution must be the same The nominal currents of MAT Evolution stated on the nameplate of the device are the ones communicated in the EN 62040 1 safety standard The input current has been calculated according to the power factor and efficiency of the device See also chart XXX If other peri
35. strip X51 of two pins of the UPS is connected in parallel with the normally opened auxiliary contact of the switch or manual bypass switch of the equipment e The switchgear panel board with the manual bypass holds a terminal strip of two terminals connected in parallel with the normally opened auxiliary contact of the switch or manual bypass switch Any auxiliary contact of the manual bypass is moved on in advance when closing AN Do not use a switchgear panel board provided by another manufacturer It is ESSENTIAL as safety measure of the system loads included to connect the terminal strips X51 of the UPSs with the terminal strip with the same functionality of the switchgear panel board Any wrong action over any switch or manual bypass switch of the turned on UPSs will thus avoid causing a total or partial fault of the installation loads included 4 3 9 2 Terminal strip auxiliary contact of output switch X45 e This terminal strip of two pins is for parallel systems only e The normally opened auxiliary contact of the output switch is extended to the terminal strip of two pins X45 The circuit is closed through the isolated cable as a bridge mode that is supplied connected between both pins Do not remove it in single devices because although the equipment would be in operation there would be an alarm of output switch deactivated e n case of acquiring a switchgear panel board by a third party check if the output auxiliary c
36. the correct operation of the parallel functions and operating any unit connected in parallel are continuously communicated between each other It is achieved through the communication line or BUS e Any operation of this section regarding parallel systems has to be done by authorized staff of our firm e Once the power connections of the UPSs of the parallel systems are done it is required to link the ones related to the control or communication BUS In order to do this connect them in a sequential way two lines of the communication BUS between a unit and its adjacent MELDE e Together with each UPS of a parallel system a 15 wires bundle with HDB15 connectors at both ends is supplied one male and the other one female with a 5 m length Therefore there will be as many communication BUS bundles BC as devices used to parallel the system See Fig 6 to 14 for COM 4 1 port physical layout i i Uc z 4 ee i I t Hiroa rey Add i wu Frame GAIN Kid ine Ju Ad ki E SE HELLE 1 n I ms HRN SSS X ee ee Fig 26 Connection of the communication BUS 4 3 10 1 Connection of the communication or Bus Bundle BC e Respect the sequence and connection order of the communication BUS to the equipment Although the order of the connections of communication BUS among equipments are made is not important on condition that the communication loop is completed or closed properly it is adv
37. the loads from the mains directly through the solid state static bypass Off Line mode In the event of a power supply failure the system will automatically shift to its normal operating mode On Line and loads will be fed from the inverter with the energy of the batteries The Smart Eco mode operating mode is 4 to 4 5 96 more efficient than the normal On Line mode The Smart Eco mode operating does not assure a perfect stabilization of the frequency the voltage or the sinewave shape distortion as in On Line mode as these parameters depend on the static bypass line The detection of any of these parameters can take up to 3 ms so it is recommended to assess the use of this operating mode depending on the required protection level by the loads This operating mode is disabled by factory preset and can be activated e he Smart Eco mode operating mode is not available in parallel systems 5 8 Bypass manual switch MAI NTENANCE 5 8 1 Operating principle The UPS integrated manual bypass is a very useful feature but undue use can have irreversible consequences both for the UPS and for the loads connected to its output It is therefore important to handle it as described in the following paragraphs 5 8 2 Transfer to manual maintenance bypass Procedure for passing from normal operation to maintenance bypass e Shut the inverter down e Go down to the CONTROL amp STATUS OF THE UNIT submenu screen 1 0
38. to start it up several times see description of the screen 4 58 too Screen 4 43 n a parallel system the inverters of the equipments of the system connected at the output can be shutdown due to the management of system as a whole therefore this alarm is displayed Screen 4 44 This alarm means that the battery set has reached the level 10 5 V bat when the equipment is on battery mode This is the end of back up time so the inverter of the UPS must be shutdown e Screen 4 45 This alarm is displayed when there is a DSP Internal Error in the UPS module shutting down the UPS immediately There will be several retries before blocking the UPS e Screen 4 45A Unlike the 4 36 in case that the inverter of the UPS is not started and the PFC rectifier is charging the batteries in case of internal over temperature detection the operating of itself has to be shutdown It will mean a total shutdown of the UPS Rectifier and Inverter shutdown Screen 4 46 This alarm is displayed when a combined shut down of the PFC rectifier and inverter has been done at the same time due to different reasons Screen 4 47 In parallel system the equipments of the system connected at the output can be shutdown complete shutdown of the rectifier and inverter due to the management of system as a whole therefore this alarm is displayed Screen 4 48 The EPO Emergency Power Off button is pressed The UPS and the static bypass are turned off and no AC
39. ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 15 g B Fig 10 i i Ke EH SL BL Q5 t 02 01a 03 X11 X23 X12 t TB _ BF X1 X10 X2 X9 X5 X8 X3 X7 X4 X6 BF X34 PR X45 PT X51 Fig 8 Cabinet front view with door opened for UPS from 50 and 60 kVA LV 100 and 120 kVA HV without separate static bypass line INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 16 Ans oS gt Fig 11 120200 27 vee di sls aie KO SO 3 6 SOU Fig 22 SL BL petites esas ect dex EE Bede as t JEH HE HE PSUS Slee SEG AGES IRI HESSE REI e an i 03 t dr arn ant 4m i TI k SEG L ii x12 x5 T X10 X1 X23 Ka H an Dn E X9 vn x8 5 ne Xn Ll X6 PR J 34 X45 PT X51 Fig 9 Cabinet front view with door opened models 80 and 100 kVA LV 160 and 200 kVA HV without separate static bypass line INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 17 X32 X50 X31 X36 X360 Fi
40. using the control panel keypad 3 from figure 27 and then right once only Screen 1 3 will appear asking you to shut down the unit by pressing ESC Do so and then confirm the operation by pressing ESC Do so and then confirm operation by pressing ENT e In parallel systems this needs to be done only on one device At this stage the UPS or system Is still supplying output voltage through the static bypass e In parallel systems while the inverters are on if any manual bypass switch of the UPS or switchgear panel board is turned On by mistake the power supply to the loads will be shifted to the input or bypass mains ON CONDITION that the electrical connections of the auxiliary contacts of the manual bypass have been already made e Remove the screws t2 that fix the mechanical block BL of the manual bypass switch Q5 of the UPS or each UPS and take it them out e Remove the mechanical block BL of the manual bypass switch Q5 and set it to the On position e Turn the manual bypass switch of the switchgear panel board to the On position e Set the output switch Q2 to the Off position e Set the Battery Fuse Holder or battery switch Q3 to Off In addition in models with independent battery pack s also turns Battery Fuse Holder Q8 of each pack to Off e Turn the input switch Qla of the UPS or each equipment to the Off position e n UPSs or systems with separate static bypass from 10k to 80k VA
41. voltage is present at the output e Screen 4 49 This alarm is displayed after 3 start up retries after detecting an output short circuit Then the UPS and the static bypass are turned off and no AC voltage present at the output e Screen 4 50 This alarm is displayed when there is a DSP Internal Error in the UPS module after stopping several times the UPS The UPS blocks including the bypass so no AC voltage present at the output Screen 4 51 After several consecutive attempts it is detected a wrong DC bus voltage see screen 4 27 rectifier will be blocked permanently by displaying this alarm Screen 4 52 This alarm is displayed when the UPS is blocked for any reason Also this condition blocks the rectifier HN Screen 4 53 After several times of shutting down the rectifier due to desaturations this alarm will be displayed indicating rectifier blocked Screen 4 54 f an error in the initial rectifier ramp is detected during the PFC start up this alarm will be displayed blocking the rectifier Screen 4 55 There is a command from the microprocessor to the rectifier DSP with no response The rectifier is blocked Screen 4 56 After several times shutting down the rectifier because of DSP Internal Error in the rectifier module this alarm will be displayed indicating rectifier blocked Screen 4 57 During the start up there is an input contactor test If this test ends unsuccessfully the rectifier will be blocked
42. 1 4938 4330 500 screen 2 31 Fig 34 Screen 2 0 Measures and its submenus INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 60 Press key ESC on any screen of any submenu to return to main screen Screen 0 0 6 3 3 Screen 2 1 Screen 2 2 Screen 2 3 Screen 2 4 Screen 2 5 Screen 2 6 Screen 2 7 Screen 2 8 Screen 2 9 Screen 2 10 Screen 2 11 units 0 1 A Screen 2 12 Screen 2 13 Screen 2 14 Screen 2 15 Screen 2 16 Screen 2 17 Screen 2 18 Screen 2 19 Screen 2 20 Screen 2 21 Screen 2 22 Screen 2 23 Screen 2 24 Screen 2 25 Screen 2 26 Screen 2 27 Screen 2 28 Screen 2 29 Screen 2 30 Screen 2 31 Screen 2 32 Screen 2 33 input voltages phase to phase units 0 1 V three phase input voltages phases to neutral units 0 1 V input current per phase units 0 1 A three phase output voltages phases to neutral units 0 1 V output current per each phase units 0 1 A three phase inverter output voltages phases to neutral units 0 1 V three phase bypass voltages phase to units 0 1 V bypass current per each phase units 0 1 A positive and negative DC bus voltages units 0 1 V positive and negative battery voltages units 0 1 V positive and negative battery charging currents positive and negative battery disch
43. 1 batt 12V 17Ah Battery type amp number 2x31 batt 12V 12Ah 2x31 batt 12V 26Ah 2x31 batt 12V 40Ah Dimensions DxWxH 1190 x 470 x 780 1190 x 880 x 780 ec TT CO ss 3700085 65795 9 3700085 65796 6 Table 5 Technical specifications 8 2 Glossary AC It is nominated as alternating current to the electrical current in which the magnitude and direction varies in a cyclic way The most common wave shape of the alternating current is sine wave because the energy transmission is better Nevertheless some applications could need other period wave shapes like triangular or square Bypass Manual or automatic it is the physical junction between the input and the output electric device DC and AC The direct current is the continuous electron flow through a cable between two points with different potential Unlike the alternating current in direct current the electrical loads always flow in the same direction from the highest potential point to the lowest one Although usually the direct current is identified with the constant current for example that supplied by the battery any current that always maintains the polarity is said to be continuous DSP It is the acronym for Digital Signal Processor A DSP is a system based on a processor or microprocessor that has instructions in it hardware and optimized software to develop applications where very fast numerical operations are needed It is very useful to process
44. 5 96 20 by default or the rectifier input frequency is out of the set range 5 Hz by default Next the rectifier is shutdown Screen 4 24 This alarm is displayed when the quantity of IGBT desaturations in the rectifier stage reaches its limit Screen 4 25 This alarm is displayed when there is a DSP Internal Error in the rectifier module shutting down the rectifier immediately There will be 3 more retries before blocking rectifier Screen 4 26 When a wrong phase rotation is detected in the mains and under these conditions the rectifier is tried to be turned ON an input phase rotation alarm is displayed shutting down the rectifier immediately Screen 4 27 When a high or low DC bus voltage of the equipment is detected the rectifier is shutdown for a while in order to retry to start up later on see description of screen 4 51 too e Screen 4 28 n a parallel system rectifiers from the equipments of the system connected in parallel can be shutdown due to the management of system as a whole therefore this alarm is displayed Screen 4 29 This alarm can be displayed for two reasons Input contactor from the equipment faults it doesn t close properly It is shown when the DC bus voltage it is not kept at certain level when turning on such input contactor NE If for any reason during the initial start up of the inverter with the input contactor closed and rectifier still shutdown it is detected a wrong inverter
45. Danger of tipping during transport on inclined areas and when removing battery trays without stabilizing the unit first Do not pull out more than one tray at the same time There is a high risk of serious injury to the operator because of a possible fall of the equipment and or entrapment Precaution Fan blades in operation or fans can suddenly start up automatically Caution Hot surface elements or parts Possible burns due to the temperature Never touch or manipulate the components of the electronic PCB with bare hands and without any protection against electrostatic discharges ESD They are highly destructive for most of the parts and they can cause expensive breakdowns Main protective earthing terminal symbol Connect the earth cable from the installation to this terminal Earth bonding terminal Connect the earth cable from the load amp external battery to this terminal POrerp gt gt b Information symbol Additional information to the basic procedures Use insulated gloves to prevent possible electrical discharges when manipulating the connections and especially those related to the batteries Use insulated shoes to prevent possible electrical discharges when manipulating the connections and especially those related to the batteries OE Use protection glasses tight and appropriate work clothes without hanging part t Turn off the equipment s power supply or loads connected to the out
46. HORT CIRCUIT NO OUTPUT VOLTAGE DSP INTERN ERROR UPS BLOCK ALL DC BUS VOLT WRONG RECTIFIER BLOCK RECTIFIER BLOCKED BLK UPS gt BLK REC I N co RECTIFIER STOPS ce RECTIFIER DESATS RECTIFIER BLOCK ie VOLTAGE RAMP ERR RECTIFIER BLOCK T INTERN EXE ERROR RECTIFIER BLOCK T DSP INTERN ERROR i RECTIFIER BLOCK en CONTACTOR i FAIL RECTIFIER BLOCK on VOLTAGE RAMP ERR INVERTER BLOCK oe OUTPUT DC VOLTAGE INVERTER BLOCK T INVERTER BLOCKED BLK UPS BLK INV INVERTER 15 INVERTER DESATS STOPS INVERTER BLOCK 255 INTERN EXE ERROR INVERTER BLOCK DSP INTERN ERROR INVERTER BLOCK INVERTER FAILURE INVERTER BLOCK UPS BLOCKED BLK REC gt BLK UPS t O Ul INTERN INI ERROR UPS BLOCK DSP INTERN EXE ERROR UPS BLOCK DSP UPS BLOCKED BLK INV gt BLK UPS INTERN COM ERROR UPS BLOCK DSP DC BUS WRONG DISC UPS BLOCK UPS OVERTEMPERAT UPS BLOCK RECTIFIER OVERLO UPS BLOCK 4 45 4 45A UPS STOPS 4 47 4 48 INVERTER DESATS UPS l BLOCK 4 50 51 DSP INTERN ERROR UPS BYP STOPS BLOCK PFC amp INV BLOCK UPS BLOCK PARAL COMS ERROR UPS BLOCK RECTIFIER BLOCKS 4 Table 4 Alarm list displayed in the LCD panel FREQ DET FAIL UPS BLOCK RECTIFIER BLOCKS INVERTER BLOCKS UPS BLOCKS 4 52 4 53 4 54 4 55 4 56 4 57 4 58 4 59 P PB o O NA e O vy 4 67 4 68 4 70 4 71 4 72 4 73 4 74 4 75 4 76 4 11 Screen
47. NVERTER gt OVERLOAD Screen 4 1 Screen 4 1 See table 1 for alarms list Fig 35 Screen 4 0 Alarms and its submenus P m N m m m m m e e oo l Oo u Alarms Alarms Ref RECTIFIER 4 INVERTER UPS 4 13 4 14 Table 4 Alarm list displayed in the LCD panel I B P P D x u CJ NA D UPS 4 20A PARALLEL T A N N N mn IA HH e n E HI 4 24 RECTIFIER STOPS n E NA 4 25 4 26 4 21 INFOSEC UPS SYSTEM 4 rue de la Rigoti re 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 64 PARALLEL SIST RECTIFIER STOP CONT TEST FAIL RECTIFIER STOP INVERTER DESATS INVERTER STOP INVERTER OVERLOAD INVERTER STOP SHUTDOWN COMMAND INVERTER STOP MAI NTENANCE BYP INVERTER STOP PARAL SYS DISC INVERTER STOP HIGH OVERLOAD INVERTER STOP OVERTEMPERATURE INVERTER STOP RECTIFIER OVERLO INVERTER STOP DSP INTERN ERROR INVERTER STOP OUT SHORT CIRCUIT INVERTER STOP BYPASS PHASE ROT INVERTER STOP INV FAILURE OVL INVERTER STOP VOLTAGE RAMP ERR INVERTER STOP PARALLEL SYSTEM INVERTER STOP LOW BAT TERY INVERTER STOP DSP INTERN ERROR UPS STOP OVERTEMPERATURE UPS STOP PFC amp INV STOP UPS STOP PARALLEL SIST UPS STOP PB P PB A A A UJ NO I EMERGE POWER OFF NO OUTPUT VOLTAGE OUT S
48. Pa m lt x D J 3 gt Q3 c Normal operating gt Mains fault wb Operating with inverter active EPO condition to On gt Operating over manual bypass MAT Evolution block diagram with operating flow 10k to 80k VA Q5 Maintenance line manual Bypass Emergency line static Bypass AC output de gt Q3 Normal operating Mains fault Operating with inverter non active EPO condition to Of fn Operating over manual bypass verg Fig 13 M4T Evolution block diagram with operating flow 100k to 200k VA MAT Evolution may be used with main input and separate bypass line The most common required connection is the one with common main input and bypass Both input terminals are then short circuited by shunt If final configuration is set with dual input please remove shunts between main input terminal and bypass line terminal see figure below INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 21 gt Coupling NETWORK1 amp NETWORK MAT 10 to 80 kVA Remove Shunts X X R 8 x X X x Input terminals M4T 10 to 80 kVA standard version In equipment with separate bypass line an isolation transformer must be placed at either or both of the UPS mains power supply inputs rectifier input or static bypass in order to avoid the direct A connection
49. T 3 x 200V Evolution 3 x 208V 30 3 x 230V MAT 115 120 Evolution 133V 40 in single M4T phase Evolution 50 M4T Evolution 60 M4T Evolution 80 M4T Evolution 100 M4T Evolution 10 9 10 M4T Evolution 15 13 5 15 M4T Evolution 20 HV MAT 3 x 380V Evolution 3 x 400V 30 3 x 415V MAT 220V 230V ETE Evolution 240V 40 36 40 in single M4T phase Evolution 60 M4T Evolution 80 72 80 M4T Evolution 100 90 100 Fig no Front battery cabinet Fig no Front UPS cabinet Door closed Door opened Door closed Door opened 1 1 for B 15 Battery cabinet for extended back up time models only 16 Battery cabinet for extended back up time models only 6 8 for B 6 9 for B 6 10 for B 1 ma Ul I le 11 12 13 I I WO I NO ma oo e 6 8 for B 15 16 Battery Battery cabinet for cabinet for extended back extended back up time up time 6 models only models only 9 for B 6 1 1 for B 10 for B 1 2 2 m m J UI m m co le MAT Evolution 160 MAT Evolution 200 MAT Evolution 120 108 120 160 144 4 13 19 20 200 180 Battery cabinets can be different according to the county or the productions INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2
50. The UPS controls the availability inverter bypass permanently in order to make the shifting between them The bypass stage is based on six double thyristors in semipack format working as AC switches three of them are for shifting the input over the output and the other three are for shifting the inverter over the output The managing system of the SCR switches is based on drivers designed with a shifting system that responds to the following requirements Full static shifting system Shifting with no high transient currents Shifting with no transfer time The control algorithm of the triggering signals of the thyristors assures a nil transfer time and avoids short circuits between the thyristors of bypass and inverter shifting with zero cross current 3 3 6 Maintenance or manual bypass All MAT Evolution from this series are foreseen with an auxiliary line protected by a circuit breaker switch which makes an electrical bridge between the input and output terminals Managing this switch properly together with the input and output allows isolating electrically all the UPS elements from the electrical lines The type of maneuvering of the maintenance bypass is a make before break with the purpose of keeping the critical loads fed even during the maintenance tasks 3 3 7 Terminals for EPO The UPS has two terminals to install an external button of emergency output shutdown EPO 3 3 8 Control panel This UPS has a sophisticated
51. a THDi 296 and in phase shifting with the voltages to balance the active power of all the system to accelerate its response and make it insensitive against the load transients In normal conditions the rectifier is running and charging the batteries controlling at any moment the charging current and floating voltage according to the temperature of themselves The system is also in charge of minimising the charging current ripple that flows through them When the input voltage or frequency is out of the correct operating range it is shut down and batteries are responsible of keeping the inverter in operation which at the same time supplies the loads connected at the output of the equipment until the battery voltage decreases until the end of back up time Another important feature of the rectifier is its bidirectional capacity of operation This allows consigning a battery discharging current even with mains present This quality performance will make possible to do a battery test both in full load and no load conditions Output three phase rectifier controller independent per phase it is easy adapted to different settings either single phase or three phase It is highlighted the use of the AFC control technique that allows getting an output voltage with a THDv lower than 1 596 with non linear load at the output and good dynamic response against unexpected step loads Switching algorithm of the bypass thyristors Parallel control High
52. abinet and or battery fuse holder switch or switch from UPS Q3 will be turned On only if the alarm message above displays cre SOR AR SS SRE ERT DO NOT TRY to close any battery fuse holder switch at any other moment because this operation could damage the equipment and or potentially cause an accident They can only be turned on by following the aforementioned steps The UPS supplies output voltage entirely protected against cuts micro cuts voltage variations electric noise etc INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com 55 Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 6 CONTROL PANEL AND DI SPLAY DESCRI PTI ON 6 1 Control panel parts LEDs LED indications a Rectifier Input Voltage OK green b Unit on Bypass orange c Inverter is working green d Unit working from batteries mains failure red e In the event of a unit alarm red 2 Character Display 3 Keyboard ENT Enter key Confirmation of orders program values or other specified functions Left key for submenu navigation or cursor displacement gt Right key for submenu navigation or cursor displacement t JUp key for menu navigation or digit modification y Down key menu navigation or digit modification ESC Escape key Return to the main screen cancel finish programming or other specifi
53. ack s have to be disconnected wait several minutes 5 min approx until the electrolytic capacitors have discharged 5 6 Emergency power off EPO operation Emergency Power Off EPO is equivalent to a complete unit system shutdown e All UPS converters are turned off rectifier and inverter e No output voltage is supplied to the loads See table below for the operation Activation E P O function perform System Halt Return to normal mode The equipment has to be shut down and fully de energized turn off all switches wait until the DC bus is Contact normally closed discharged all LEDs and LCD have to be turned off Terminals X50 Normally closed circuit by means of the cable bridge provided it allows an external switch EPO Remote button or switch has to be opened X50 The equipment has to be started up according to section 5 1 2 Start up procedure Chart 4 Emergency power off EPO operating The emergency power off EPO function can only be activated through the two pins terminal strip X50 In a parallel system it is not required to make more connections than the ones done in a single equipment because through the communication BUS any action over the button will affect to the complete parallel system Hm 5 7 Smart Eco Mode Operating For less critical applications the smart and efficient function Smart Eco mode allows when the power supply is available to supply
54. act of having M reserve equipments increases the back up time of the set because the battery set is higher Modularity capacity can be added to a UPS parallel system by adding equipment of the same feature without needing to replace the devices already installed Therefore in an installation with a parallel system of 2 UPSs adding a third equipment later to the system is possible without replacing the 2 original installation R S T R S T AC input AC bypass z Fig 14 Single line diagram of the connection of a parallel system with up to 4 units 4 INSTALLATION Check the Safety Instructions Make sure that the data on the characteristics plate are those required for the installation Any incorrect connection or handling may cause damage to the UPS and or the loads connected to it Read these instructions carefully and follow the steps in the order indicated This UPS must be installed by qualified staff but can be used by personal with without any specific preparation aside from this User Guide 4 1 Important Safety Instructions N As this is a device with class protection against electric shocks it is essential to install a protective earth conductor earth connection y Connect the conductor to the terminal X5 before connecting the power supply to the UPS input All connections to the device including those for control interface remote control etc wil
55. al voltage and frequency are already defined e The preset language is English by default A For parallel systems repeat the steps for each one of them all at the same time or chronologically one by one o Supply input voltage to the switchgear panel board o Turn On the input switch or switches of the panel board o Turn On the UPS input switch Q1a or from each equipment that the systems is make up The following message will be displayed for a few seconds INSTALLATI ON MENU The sound alarm will beep every 5 sec The following message will then be displayed on the LCD panel LANGUAGE AAAAAA corresponds to the language of the menus displayed on the LCD panel The available languages are English French Spanish German Turkish and Russian Use the keys A and W and press ENT to select the language The next screens will allow to set the time hour minutes seconds and date day of the week day of the month month and year Clock HH MM SS Date WKD DD MM YYYY To begin the time and date setting press ENT Modify each character one by one In order to change the first character of the field use the keys A and W and validate with ENT To jump to the next character use the keys lt and gt To finish press ESC the values will be validated and the following screen displayed UNI T NOMI NAL VOLTAGE 3 X AAA V AAA corresponds to the nominal phase to phase value of the operating volta
56. andard three phase voltage UPS N mn N 0 N UI UJ Aqu e O 1 o0 Ut h2 rHnm IOO WW U 1 common supply I I3 co I NO NO I I Oo HI u N NA IN O W UI N W N O J AO aj AeA JININ CO W O h2 CO N Si IN Bypass NEM Doe C gt Le a Lec O es 176 wo e 2 En N UI WIN E gt WO O INJ O INIO AIU INJ OE j O W UI e jeje le E Or D oo WINE te re O IA co UI IN Bi BTN IN IN w n le te re O PB co UI IN BJBINIJN IN a Once the UPS is connected replace the cover TB and close the door PF with the lock CL The cable cross section of the bypass input and output lines shall be determined from the maximum currents for the first two and from nominal ones for the output by respecting the local and or country Low Voltage Electro technical standards To calculate the cross cable sections take the figures of the current given in tables 1 or depending on the model single or three phase configuration and nominal voltage value of the UPS The equipment nameplate only gives the nominal currents as stated in safety standard EN IEC 62040 1 The protections in the distribution board will have the following characteristics For the input and bypass lines type B earth leakage breakers and curve C circuit breakers o For the output supply loads curve C circuit breaker If input output or bypass peripherals such as transformers or autotransformers are adde
57. aneuver at any other moment since this operation could damage the equipment and or cause possible accidents e Once the rectifier is fully functioning a process of equalization DC bus voltage starts to be equalized with battery voltage will be started After a few seconds depending on the battery level an alarm message will be displayed meaning that the equalizing process is over The battery switch fuse holder or switch of each UPS Q3 can then be turned On ANDO NOT TRY to perform this maneuver at any other moment since this operation could damage the equipment and or cause possible accidents If the equipment or parallel system has an outgoing distribution turn its switches On Start up the loads to be supplied progressively The joint is started up completely and the loads are protected through the UPS or UPS parallel system After the first start up the usual start up shutdown operation of an equipment or parallel joint will be done through the keypad of the control panel PC In parallel systems it will be required to act over one of them only Consider that the UPS or system will still be supplying output voltage it does not matter the status of the own inverter or inverters Shutdown from static bypass Started up from inverter On line mode Started up from static bypass on Smart Eco mode 5 2 2 3 Considerations regarding Master and Slave parallel systems only e Bypass Master and Slave Mst Byp
58. arging currents units 0 1 A input apparent power of L1 units 0 1 kVA input apparent power of L2 units 0 1 kVA input apparent power of L3 units 0 1 kVA input active power of L1 units 0 1 kW input active power of L2 units 0 1 kW input active power of L3 units 0 1 kW total input apparent power and active power units 0 1 kVA and 0 1 kW input power factor of each phase units 0 01 apparent output power of L1 units 0 1 kVA apparent output power of L2 units 0 1 kVA apparent output power of L3 units 0 1 kVA active output power of L1 units 0 1 kW active output power of L2 units 0 1 kW active output power of L3 units 0 1 kW total apparent and active powers units 0 1 Kva and 0 1 kW output power factor of each phase units 0 01 total load of three phases units 0 196 total input and output load units 0 196 input bypass and output frequencies units 0 1 Hz rectifier inverter and battery temperatures units 1 9C estimated backup time units 1 minute PARAMETERS level screen menu 3 0 See Fig 33 PARAMETERS 3 Clock 11 19 35 gt Language English gt Port 0 Baud Rate Date 08 10 2009 Modbus Address 1 9600 Bauds screen 3 1 screen 3 2 screen 3 3 gt Port O Parity gt Port 0 Stop Bits gt Port O Protocol NONE 1 Bit s SEC screen 3 4 screen 3 5 screen 3 6 gt Autom Battery Test 3 Autom Battery
59. bserve the following preventive measures before handling any terminal block identified in the labelling as Battery e Disconnect the corresponding protection components e When connecting a battery cabinet to the equipment abide by the cable polarity and color red positive black negative indicated in the manual and by the corresponding labelling Wear rubber gloves and shoes Use tools with insulted handles Remove watches rings or other metal objects Do not place metal tools or objects on the batteries Never touch with your hands or through conducting objects do not short the battery terminal block or the battery enclosure e To prevent full battery discharge and as a safety measure after an extended power failure as well as at the end of the daily work you should turn off the loads and later the equipment according to the operation given in the Operating Manual For extended periods of disconnection connect the equipment every month for at least 12 hours to charge the battery to prevent any irreversible deterioration When storing the equipment place it in a cool and dry location never outdoors For installation with supplementary machines or an independent Bypass line only a single differential of 300 500 mA will be placed in common for both lines at the head of the installation 1 4 4 A SAFETY I NSTRUCTI ONS REGARDI NG THE BATTERI ES Never short the battery terminals as this involves high risk It will damage the equ
60. by accident fire lightning or other dangers It will not be bound in all of these cases to compensation for damages or injuries INFOSEC UPS SYSTEM 4 rue de la Rigotiere 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 73 8 APPENDICES 8 1 GENERAL TECHNI CAL SPECI FI CATI ONS MAT Evolution MAT Evolution MAT Evolution MAT Evolution MAT Evolution MAT Evolution MAT Evolution MAT Evolution MAT Evolution MAT Evolution MAT Evolution 120 160 160 i posso raf Output power factor cos power factor cos Q 0 9 0 8 Duptfom OO T ea Dimensions HxWxD mm 1100 x 450 x 770 1320 x 590 x 805 1900 x 900 x 850 Net weight kg standard model without batteries 981 w wy w a 189 23 a P 550 ef ENE eed Nominal voltage 3Ph N 380 400 415 Acceptable voltage range 15 20 adjustable 50 60 Hz 5 Total Harmonic Distortion THDi Technology 100 50 10 load Se 1 096 2 096 1 5 0 1 596 2 096 6 096 Nominal voltage 3Ph N 380 400 415 Precision i Static variation 1 Dynamic variation 2 load variations 10096 0 10096 Synchronised 50 60 Hz 4 Free running 50 60 Hz 0 0596 Linear load lt 0 5 Non linear load 1 5 120 1 balanced load 120 1 imbalan
61. cable voltage and current of 6 A 30 V DC or 6 A 100 V AC Both channels are used to connect the UPS to any machine or device that has this standard bus connector DB9 X32 Pin outNo Relay Description N C N O Position Po Shutdown signal Po Shutdown signal N C or N O N C N O N O N O N O 0 N C Normally closed contact a N O Normally open contact SS EEE WO TOWN I ODFOTR WINNT Table 2 Alarm interface to relay connector DB9 X32 5 1 1 5 2 31 9 7 32 5 9 Fig 25 DB9 Connector X31 amp X32 e By default the equipment is supplied with 4 signal relays with a preset programming see chart 2 which can be modified at factory or by teh S T S under request Chart 6 shows all the alarms that can be set to any relay A fifth relay can be supplied as an option and under request which can be defined in the purchase order There is also a Shutdown input that allows to turn off the inverter when there is a voltage between 5 12 V at this input e The most common use for these ports is the supplying of the necessary information to the file closing software 4 3 7 Port COM RS 232 amp RS 485 Connector X31 e AThe communications line COM represents a very low safety voltage circuit To maintain the quality it must be installed away from other lines that have dangerous voltages power distribution line e Both of the equipment s communication ports RS 232 and RS 485 are
62. ces 50 of the load 125 for 10 min 150 for 60 s Output Power Factor cosp yg TT TIT lt 1 100 Unbalanced Load Type Without interruption Nominal voltage 3Ph N 380 400 415 Frequency 50 60 Hz Batteries 2x31 12V 7Ah 12V 7Ah 12V 9Ah 12V 12 Ah MBA Recharging time 5 hours to 90 of capacity e c m cuo e 0g ox c e sec oo Backup time VE OO QQ EEENI LCD display LCD screen with backlight and saving mode 2 rows of 20 characters Controls on front panel 5 LED indications 6 function buttons Put Gontmousy sourcing ee DB9 connector RS232 amp RS485 ports Interface to Relay AS400 External EPO InfoPower Supports Windows 98 2000 2003 XP Vista 2008 Windows 7 Linux and MAC SNMP optional Power management from SNMP manager Vmware compatible and web browser Ideal environment 0 40 C 0 95 of relative humidity without condensation Operating altitude Up to 1000 m above sea level 21000 m1 deterioration for every 100 m Noise level at 1 meter lt 52dB lt 65dB EMC Electromagnetic compatibility EN 62040 2 Low voltage Safety EN 62040 1 2 IEC 60950 1 Gencods 230V I EC Model 3700085 67220 4 3700085 672211 3700085 67222 8 3700085 67223 5 3700085 67224 2 3700085 67225 9 3700085 67226 6 3700085 67227 3 3700085 67228 0 3700085 67286 0 3700085 67292 1 E BB M4T Evolution Kit BB M4T Evolution Kit 62B12 62B17 26 40 Battery bank type Sold in kit form Sold in kit form 2x3
63. ckaging is kept for future use e To unpack cut the bands on the cardboard surround and remove it from above as if it is a cover or remove it with the necessary tools if the surround is made of wood remove the corner pieces and the plastic sleeve The UPS will be unpacked on the pallet to lower it suitable equipment must be used with the required safety procedures use the specific ramp to remove UPS from pallet See section 8 1 Recommended Recommended minimum distance 1m minimum distance 1m E U U E o Ke E 2 E E Oo U c U E E U ac Da UU Recommended minimum distance 1m Recommended minimum distance 1m Recommended minimum distance 1m L NULL Recommended minimum distance 1m Fig 15 Front view UPS location Fig 16 Top view UPS location e Content of the packaging o Standard UPS up to 20k VA LV or 40k VA HV MAT Evolution UPS device nfoPower management software User Manual Battery Fuses Parallel communication cable bundle if necessary o Standard UPS over 20k VA LV or 40k VA HV MAT Evolution UPS device nfoPower management software User Manual Battery Bank fuses and cable connection bundle Parallel communication cable bundle if necessary 4 2 2 Storage e he UPS must be stored in a dry well ventilated place and protected against rain water jets or chemical agents It is advisable to keep the equipment an
64. d the battery pack s in their original package which has been designed to guarantee the maximum protection during transport and storage AN e Except for special cases the UPS has sealed airtight lead batteries and should not be stored for more than 12 months see the date the batteries were last charged on the label affixed to the device packaging or on the battery cabinet e After this time connect the device to the mains along with the battery pack s as the case may be Start it up as per the instructions given in this manual and charge the batteries for 12 hours from float level Devices with a separate static bypass line do not require this procedure e Then shut down the device disconnect it and keep the UPS and the battery cabinet s in their original packaging noting the new battery charge date on the respective labels e Do not store the unit where the ambient temperature exceeds 409C or falls below 209C as this may deteriorate the electrical characteristics of the batteries 4 2 3 Transport to location e All UPS devices have castors to facilitate their transport to their final location It is important to abide by the approximate weight requirements indicated in table 5 with respect to the site itself and the installation means floor hoist lift stairs etc 4 2 4 Location Location requirements for a standard installation e The Safety Instructions indicate that a minimum clearance should be left around the equ
65. d to the UPS currents stated on the nameplates of those components have to be taken into account in order to use the suitable cross sections by complying with the Local and or National Low Voltage Electro technical Regulations When a piece of equipment has a galvanic isolation transformer as standard as an option or installed by the end user at the UPS input bypass output line or in all locations they have to be fitted with protections against indirect contacts earth leakage breaker at the output of each transformer because its own isolation feature will impede the tripping of protections installed at the primary winding of the transformer in case there is an electric shock in the secondary winding isolation transformer output May we remind you that all isolation transformers supplied or installed from factory have the neutral cable connected to the ground through a cable bridge between the neutral and ground terminals If you require an isolated output neutral please remove this bridge taking the stated precautions to comply with local and or national low voltage standards The supplied cable passages fitted to the metal structure are those recommended to correctly attach the input output and bypass wires with the sections determined by the National Low Voltage Electro technical Regulation in accordance with the currents of the device If these sections have to be changed for any reason it should be done from a separate distributio
66. e are references to LV Low voltage and HV High voltage abbreviations described in the nomenclature of the model with an A for LV and omitted for HV grouping the following interval of voltages e LV 3x200 to 3x230 V 115 to 133 V in single phase e HV 3x380 to 3x415 V 220 to 240 V in single phase These abbreviations do not have any other purpose than matching and or helping in order to give a better comprehension of the detailed information in this document They are not displayed either in the nomenclature or in the reference of the nameplate model All models can operate as single units or connected in parallel with other devices of the same family because the needed electronic kit is already included Parallel connection can be done at any time when the upgrading is required to increase the supplied power of the equipment or in order to have redundant operating systems for installations with higher safety Do not connect UPS devices of different features versions settings back up times or duplicated addresses in parallel i e two devices although they are identical coming from two parallel systems and with the same address In any parallel system only one and different address is assigned to each equipment that makes the system Chart 1 Power Voltage V KVA kW M4T Evolution 7 5 6 75 7 5 M4T Evolution 10 Evolution 15 1359 15 Evolution 20 18 20 LV MA
67. ed functions Fig 27 Control panel parts 6 2 Basic functions of keyboard from overview Advance ft and return 9 keys give access to all the LCD panel menus and allow movement from one to another Right SP or left keys give access to the screens of all the LCD panel submenus and allow movement from one to another Key has different purposes depending on the menu O Setting values Press ENT key to activate the function setting the figures in the screen flash With keys the character to set is selected and with keys the value is selected To confirm press ENT The next field will flash To continue with the settings proceed in the same way or press ESC to return to no setting situation a Validation of orders or commands Press ESC key on any screen of any submenu to return to main screen Screen 0 0 unless on a screen of a Parameters menu and setting any of them If so the first pulsation of ESC key will stop the flashing value and a second time to return to main screen Notes related to the screen map see figure 23 a Some screens have a certain number of characters Each one represents a character so their number will determine the maximum length of the field a Each screen is numbered with a number located to the right bottom corner It is only included as a simple reference for the next description and explanation a Note 1 means the hidden programmi
68. ed to this network The communication is established by sending and receiving signals in differential mode so it gives to the system high immunity to the noise and long range approx 800m The used protocol is MASTER SLAVE type The computer or IT system MASTER asks for a determined data and the UPS answers immediately SLAVE 3 4 Operating principle The MAT UPS series is a double conversion system AC DC DC AC with a sine wave output that gives safe protection in extreme power supply conditions variations in voltage frequency electrical noises blackout and micro cuts etc Regardless of the type of load to be protected these devices are designed to ensure a quality and continuous power supply The operation is as follows a An IGBT three phase rectifier converts the AC voltage into DC by absorbing a pure sine wave current THD 296 and charging batteries at constant current voltage a The batteries supply the power needed by the inverter in the event of mains failure a The basic double conversion structure is completed by two new functional blocks the static bypass commuter switch and the manual bypass commuter switch a The static bypass commuter switch connects the output load directly to the bypass network in special circumstances such as overloading or overheating and reconnects it to the Inverter when normal conditions are restored O The standard version has separate lines for the Inverter and bypass blocks th
69. er and microcontroller uC Ver On the sample screen ver 3 2 a and ver 2 4 b respectively e Screen 0 3 UPS Serial Number expressed with 10 characters Possible characters ranges are 0 9 A Z and also blank space See sample screen 6 3 2 UNIT CONTROL amp STATUS Level screen menu 1 0 CONTROL amp STATUS UPSONSTAND BY gt BATTERY TEST gt SMARTECO MODE OFTHEUNIT SB ENT TO START lt lt status gt lt lt ENT gt TO ACTIVE screen 1 0 screen 1 1 screen 1 5 screen 1 6 ENT ENT lt ENT gt TO CONFIRM ENT TO CONFIRM ESC ESC k ESC TO CANCEL ESC TO CANCEL screen 1 2 screen 1 7 ENT ENT e Screens 1 1 and 1 3 changes in UPS RUNNING the diagram depending on the SMART ECO MODE status of the equipment lt ESC gt TO STOP The same happens with the screens 1 6 lt ESC gt TO DEACTIVE screen 1 3 and 1 8 Depending on the Smart Eco screen 1 8 ESC mode status are exchanged ESC ENT TO CONFIRM ENT TO CONFIRM ESC lt esc gt TO CANCEL ESC lt esc gt TO CANCEL screen 1 4 screen 1 9 ENT Fig 33 Procedure start up shutdown e Screens 1 1 1 3 and confirmation screen 1 2 1 4 to start and stop the unit through the control panel See chapters 5 1 2 and 5 2 for the starting and stopping procedure e Screen 1 5 and confirmation screen 1 2 1 4 to order a battery test Information about
70. erter stage DCAC cmm 23 3 39 99 EDPS Slade anemonen TE G 24 3 3 5 Maintenance or manual DypaS ennn A menen 24 Bd TEANNA ot E PO AAAA ETENEE 24 o CON MONO N aa A A A E E AEA 24 3 3 9 Control firmware and communication aaa ane 24 3 3 9 1 e nig bist ac MISTER denten breenei benden 24 3 3 9 2 Managing firmware of the equipment annen oenen seneneenenensenensenensenenensenenseneneenenn 25 3 3 9 3 Com UMC AOM ee ee eT 25 Sr ES Oc WcNU nee se ER 26 3 4 1 Normial operation EP rrrainis eni sta bras vive hh beard 26 3 4 2 Operation with mains failure Aenean uden MUNI AU HR 26 3 4 3 Operation with inverter not active Do nan nanen eee mmm eene 26 3 44 Operation n manual DVDSSs ED Ja vesc pisa eria EX n fado bedienend 26 34 3 ODE BOR n MORE OTO arenden ANETA HE tA Mad EIN PN reni 26 3 4 6 Operation in Frequency Converter nana aaa 27 Jo Para Es MT OP cuoi T T TEMERE 28 A INSTALLATION gjenim nn 29 4 1 Important Safety Instructions cccccescuseucusuccvsuccueesuceueuceueusaueusuveusueaueuseusueaueusavausauauaueeusaeaueusaneusavars 29 ae asd eT ee SIMI POSU ee CM PINE E I MU SNR IURI 29 a2 PHuimehbRSCODLON i 31 2 2 1 Unpacking ana content CASCRING unser dronin cadat e b E rr EPA VR rra tr bon bn Ea re d ea e 31 LM SOTO RUNI 32 2 2 5 VAN SO Ole EO OCE Ol Ws ueste toti Pa seen eenn Aden kabbelende DE 32 MA Boers do e CDS NUBE EANQU 32 4 2 5 Connections d CBE ee ee IIIS eer IN DPI ee PIU nanne 35 de Cerco EE m m t 37 Si IIoc cR RIP
71. erter turned off the rectifier will be blocked after 30 and the blocking alarm 4 72 will be displayed Screen 4 38 This alarm is displayed when there is a DSP Internal Error in the inverter module shutting down the inverter immediately There will be several retries before blocking the inverter e Screen 4 39 This alarm is displayed when an output short circuit is detected limiting the output RMS current up to the set value 15096 of nominal current by default The short circuit is detected when the output voltage phase to neutral is lower than 16 96 of nominal voltage The system will retry twice to restart up e Screen 4 40 With the inverter running if there s a wrong bypass phase rotation the inverter will be shutdown Screen 4 41 This alarm can be activated due to a connection of a load with high inrush current or also if it is detected a wrong transient voltage in the inverter i e if there is a fault in an inverter transistor In such case the inverter will be shut down for while and load will be transferred to bypass immedi ately The equipment will retry to start up the inverter several times see description of the screen 4 64 too Screen 4 42 The way to start up the inverter is on voltage ramp mode rms value from sinewave voltage starts at 0 Vrms till reaching its preset nominal value i e 230 Vrms If when doing the voltage ramp is detected any fault the inverter will be shutdown for while and it will retry
72. es The average lifetime is between 3 and 5 years if the ambient temperature is between 10 and 209C For more information of its status activate the battery test A There is a risk of fire and or explosion if the wrong quantity or type of batteries is used Do not dispose of the batteries in a fire they can explode Do not open or mutilate the batteries the dumped electrolyte is dangerous for the skin and eyes It can be toxic 7 1 3 Fans The useful lifetime of the fans used to cool the power circuits depends on the use and surrounding conditions Their preventive replacement by authorized technical staff is recommended at the same time as batteries replacement 7 1 4 Capacitors The useful lifetime of the DC bus capacitors and those used in input and output filtering depends on the use and the surrounding conditions Their preventive replacement by authorized technical staff is recommended 7 2 Warranty conditions The limited warranty only applies to those products that you acquire for commercial or industrial use in the normal development of your business 7 2 1 Product covered MAT Evolution series 7 2 2 Not included in the scope of supply Our company is not bound by the warranty if it considers that there is no defect in the product or it was caused by improper use negligence installation and or inadequate testing attempt to repair or unauthorized MN ERE modification or any other cause beyond the foreseen use or
73. f the device and in this manual When there are discrepancies between the labelling and the instructions of this manual the label will always prevail e With respect to the compulsory protection on the UPS output we recommend that the output power should be distributed in at least four lines Each has a magnetic thermal protection switch with a value equivalent to a quarter of the nominal power This type of power distribution means that only the faulty line will be affected in the event of a breakdown in any of the machines connected to the device resulting in a short circuit The rest of the connected loads will have their continuity ensured due to the triggering of the protection only the line affected by the short circuit will remain 4 3 4 UPS connection to each in cabinet battery pack terminals X11 X12 X23 e LN As this is a device with class protection against electric shocks it is essential to install a protective earth conductor earth connection O Connect the conductor to the terminal X5 before connecting the power supply to the UPS input EE EEE e The battery circuits are opened by default Put the fuses in the corresponding fuse holder switch and turn it On when it is indicated never before Proceeding differently may damage the equipment and or serious injuries e IMPORTANT FOR YOUR SAFETY Do not turn the battery fuse holder switch Q3 located in the battery cabinet to On Close until the equipmen
74. g 10 Connection of communications from 7 5 to 20 kVA LV 10 to 40 kVA HV X36 X360 X31 X50 X32 Fig 11 Connection of communications for models above 60 kVA LV 120 kVA HV Lir pM E T E p Fig 12 Control panel 18 INFOSEC UPS SYSTEM 4 rue de la Rigoti re 44700 Orvault FRANCE www infosec ups com Hot Line Tel 33 0 2 40 76 15 82 Fax 33 0 2 40 94 29 51 hotline infosec fr 03 15 AA 59 201 38 3 1 2 Diagram keys Protection and handling components Q Qla Input circuit breaker or switch according to power of the equipment Q2 Output switch 3 Battery fuse holder switch with 3 fuses models up to20 kVA LV 40 kVA HV or switch for higher models 4a Static bypass three poles depending on the mains typology dual input version only Q5 Maintenance bypass switch Connecting elements X X1 Phase input terminal R X2 Phase input terminal S X3 Phase input terminal T X4 Neutral input terminal N X5 Main protection earthing terminal X6 Phase output terminal U X7 Phase output terminal V X8 Phase output terminal W X9 Neutral output terminal N X10 Earth bonding terminal for load s and or battery cabinet S D X11 Batteries terminal D X12 Batteries terminal X14 Phase static bypass terminal R Dual Input X15 Phase static bypass terminal S Dual Input X16 Phase static bypass terminal T Dual Input
75. g input phase rotation If it happens to only one UPS of the parallel system turn Off the input switch Qla of the corresponding equipment and the one in the switchgear panel board Swap the two phases of the input terminals of the UPS leaving the connections in the same order as the rest of the equipment and repeat the starting procedure f it happens to all the UPS devices of the parallel system turn Off the input switch Q1a of each UPS and input switches of the switchgear panel board swap the two phases in the input terminals of the switchgear panel and repeat the starting procedure In devices or systems with separate static bypass line from 10k to 80k VA Turn the bypass switches from panel board On Turn the bypass switches Q4a of each UPS On EE SRE ne e Ifthe following alarm message appears on the Control Panel Display BYPASS PHASE ROT UPS START I NH Screen 4 also an audible alarm will beep from each equipment with the message on the screen and the affected UPS s will not be able to be started due to a wrong bypass phase rotation f it happens to only one UPS of the parallel system turn Off the bypass switch Q4a of the corresponding equipment and the one in the switchgear panel board Swap the two phases of the bypass terminals of the UPS leaving the connections in the same order as the rest of the devices and repeat the starting procedure described in the three previou
76. g the equipments that make the parallel system any action over any button will affect to the whole In any case the EPO switch or button has to be normally closed NC so the emergency shutdown order will be triggered when opening the circuit between these terminals X50 To restore the UPS to normal mode revert the position of the EPO switch or button and close the circuit between the terminals X50 then unlock the button e For information on EPO operation see section 5 3 of this manual e The base of the front door PF has a slot to facilitate the entering and way out of the communication cables inside the UPS X50 EPO Emergency ik Power N Off Fig 25 Terminals for connecting an external push button EPO property of the user 4 3 9 Auxiliary contact and battery temperature probe terminal strip e All the equipments are provided with a terminal strip that corresponds to the auxiliary contacts of manual bypass X51 and output X45 switches e The additional X34 terminal strip is provided with the separate battery cabinet for models gt 20 kVA LV gt 40 kVA HV Use it to connect the battery temperature probe that allows compensating the floating voltage according to the ambient temperature e Any wire connected to the terminals X34 X45 and X51 will be entered into the equipment through the cable bushing PR EEE 4 3 9 1 Terminal strip auxiliary contact of manual bypass switch X51 e Terminal
77. ge of the equipment Use the keys A and W move it to the nominal value of the power supply voltage and validate it with ENT When the required value is not in chart 3 select the closest one and validate with ENT Type of voltage interval Value of phase to phase voltage LV Low voltage arne andel 3x200 VI 3x208 VI 3x220 V 3x230V HV High voltage 3x380 V 3x400 V 3x415 V Chart 3 Nominal values operating voltages of the equipment Once the operating voltage is selected it is compulsory to select the nominal frequency The following message is displayed NOMI NAL FREQUENCY By means of the keys A and W move till one of the following frequency values and validate with ENT 50 Hz Frequency of the equipment rectifier and inverter will be set to 50 Hz 60 Hz Frequency of the unit rectifier and inverter will be set to 60 Hz AUTO In each UPS start up the input frequency will be sensed and set to 50 or 60 Hz accordingly ANThis setting is not recommended if the unit is supplied by a generator set Once the operating frequency is selected the following message will be displayed EXI T INSTALL MENU lt ENT gt YES lt ESC gt NO Press the ENT key to validate the values the sound alarm will be stopped Press ESC to go back to the beginning of the installation menu to set them again NOnce they are validated it will not be possible to change them without an S T S Service and Technical
78. he PFC rectifier is not in operation equipment discharging the batteries the UPS has to be shut down completely inverter has to be shutdown too so as a result the UPS will be blocked This phenomena can be due to a failure of the UPS or due to an asymmetrical consumption of a load connected at the output of the UPS with average value different from OV so with DC level This type of loads are incompatible with the UPS e Screen 4 71 When an overtemperature is detected by the PFC or inverter temperature probes first the inverter will be turned off after 1 minute time automatically alarm 4 36 If 1 minute later the overtemperature is still present the UPS will be completely blocked rectifier also shut down and this alarm is displayed Screen 4 72 When the rectifier is overloaded depending on the level of this overload the inverter will be shut down according to the rectifier overload curve alarm 4 37 If this over load is still present with the inverter turned off the UPS will be completely blocked rectifier also shutdown after 30 and this alarm will be displayed e Screen 4 73 When the quantity of desaturations of an inverter IGBT reaches its limit the inverter is blocked After two more retries this alarm UPS blocked is displayed Screen 4 74 After several shutting down retries of the UPS because of DSP Internal Error in the UPS module this alarm will be displayed indicating UPS blocked A DSP Internal Error ca
79. hree phase Connect the power supply cables N R S T to the input terminals X4 X1 X2 and X3 adhering to the order of neutral and phases indicated on the label of the device and in this manual If the order of the phases is not adhered to the device will not operate When there are discrepancies between the labelling and the instructions of this manual the label will always prevail 4 3 2 Independent static bypass line connection terminals X14 to X17 For MAT Evolution from 10k to 80k VA with dual input only e As this is a device with class protection against electric shocks it is essential to install a protective earth conductor earth connection Q Connect the conductor to the terminal X5 before connecting the power supply to the UPS input e n accordance with safety standard EN IEC 62040 1 the installation has to be provided with a Backfeed protection system such as a contactor which will prevent the appearance of voltage or dangerous energy in the input mains during a mains fault see figure 16 e There can be no bypass in the line that goes from the Backfeed protection to the UPS as this would infringe on standard safety requirements e Warning labels should be placed on all primary power switches installed in places that are not in the vicinity of the device to alert the electrical maintenance personnel of the presence of a UPS in the circuit The label will bear the following or an equivalent text
80. in the same connector DB9 It is not possible to use them simultaneously e Both channels are used to connect the UPS with any machine or device that has this standard bus The RS 232 transmits serial data so it is possible to send a large amount of information through a communication cable with just 3 wires e Physical structure of the RS 232 Pin 2 RXD Serial data reception Pin 3 TXD Serial data transmission Pin 5 GND Signal mass e Physical structure of the RS 485 Unlike other serial communication links this uses only 2 wires pins 4 and 9 of the female DB9 connector to perform the dialogue between the systems connected to the network The communication will be established by sending and receiving signals in differential mode which gives the system great immunity to noise and a long reach approx 800 m Pin 4 RS 485 output signal A Pin 9 RS 485 output signal B e Communication protocol The communication protocol used is a MASTER SLAVE type The computer or computer system MASTER asks for certain data and the UPS SLAVE answers immediately with the required data If this communication way is going to be used ask for the protocol IN467 00 First the computer communication channel will be programmed with the same parameters as the UPS communication channel Then the communication can begin and the UPS is sent the first question If a problem occurs during the communication it
81. ing UPS Control panel PF Cabinet front door Cables passage Cable as a bridge mode to close the circuit between both pins of X45 R103 Two wires bundle with probe to control floating voltage according to temperature Equipments with separate battery cabinet only RD Scroll wheel RV Ventilation grate Slot for optional SNMP card TB Terminal cover Attachment screws for terminals cover TB Attachment screws for mechanical block BL and switch Q5 e 1 Battery terminals X11 X12 and X23 available in models 20 kVA LV 40 kVA HV only or in equipments B1 type extended back up time By means of the connectors X36 and X366 the communication loop or ring is closed between two or more equipments connected in parallel by means of the bundle BC These connectors are not useful when there is a single equipment Together with each UPS it is supplied only one bundle BC to connect the communication BUS Therefore in any parallel system there will be the same quantity of communication bundles BC as equipment so it makes possible to close the communication loop Each communication bundle BC has 5 meters length and is provided with HDB15 connectors at both ends male and female 3 2 Definition and structure 3 2 1 Structural diagram v Q5 p Maintenance line manual Bypass oh mga awn 04a Emergency line static Bypass dE Qta mer Dep gt Q2 z EEN E M c
82. ion e The location must be spacious airy away from heat sources and easily accessible In addition to the ventilation space indicated above there must be an area of 75 cm clearance all round the device for possible action by the After Sales Service A S S so that if this involves moving the machine the connecting cables will have the required space e Do not place materials on top of the machine or objects which would obstruct a proper view of readings 1 4 2 N GENERAL SAFETY I NSTRUCTI ONS e All equipment connections including those of the control should be done without the presence of the mains supply and with the switches turned off position Off e Special attention should be paid to the labelling on the equipment warning about the Risk of electric shock and indicators like AN Hazardous live parts inside the equipment do not remove the cover Servicing is reserved for qualified service personnel For maintenance or repair services contact your nearest After Sales Service A S S in our company e t is compulsory to connect the earth protection Make sure that this is done before powering up the input to the equipment e The installation of hard wired equipment should be done by personnel qualified in electrical low voltage installations e The cross section of the power supply and output cables to the loads should be determined according to the rated current given on the equipment s specifications plate and comply w
83. ipment and the battery Avoid mechanical stress and impacts Do not open or mutilate the battery Released electrolyte is harmful to the skin and eyes e Do not dispose of a battery in a fire The battery may explode e In the event parts of the body come into contact with battery acid wash immediately with plenty of water and call the nearest medical service as soon as possible e Batteries involve a serious risk for health and the environment They should be disposed of according to current laws EE EEE 2 QUALITY AND STANDARD GUARANTEE 2 1 Standard The MAT Evolution UPS series product is designed manufactured and commercialised in accordance with standard EN ISO 9001 of Quality Management Systems The EC marking is proof of conformity with the EEC Directive in brackets in application of the following standards 2006 95 EC Low voltage directive 2004 108 EC Electromagnetic Compatibility directive EMC In accordance with the specifications of harmonised standards EN I EC 62040 1 2 Uninterruptible power supply UPS Part 1 1 General and safety requirements for UPS devices in use in accessible areas by end users e EN IEC 60950 1 IT equipment Safety Part 1 General requirements e EN IEC 62040 2 Uninterruptible power supply UPS Part 2 Requirements for Electromagnetic compatibility EMC The manufacturer may not be held responsible for any modification of or repair to the product by the customer 2 2 E
84. ipment for ventilation purposes 25 cm on both sides 50cm at the rear 100 cm at the top 150 cm at the front 50cm UPS cabinet UPS battery Cabinet 150 i 25 cm I 25cm Z2 CM Fig 17 Minimum distances for the installation of MAT Evolution e Itis recommended to add an additional 75 cm free space on both sides to make interventions easier Location requirements for a parallel installation Fig 18 shows the free space requirements for the surrounding of several MAT Evolution and its Battery Banks in a parallel installation e t is more convenient to store and install the UPS devices in order according to their numbers since the length of the battery wires are limited to 3 5m If more than one Battery Bank is used per UPS device the same installation must be respected symmetrically js cm Fig 18 Minimum distances for the installation M4T Evolution in a parallel installation Immobilization and levelling of M4T Evolution e he UPS includes four leveling screws PB located near the front casters which immobilize the unit once in place A Warning If the UPS device is not stable enough a risk of collapsing may exist when extracting the battery shelves Take the shelves out on by one Loosen the PB by hand turning them counterclockwise as far as possible Then use a spanner to lift the unit so that the UPS may rely upon the PB Fig 19 Equipment stabilisers PB To access the battery
85. isable to carry out the connections with the immediately next equipments in order simplify the connection e The connection limit of the installation will be determined by the quantity of available devices to put in parallel with a maximum of four units e Each equipment has two HDB15 connectors for the communications among them one male labelled as Output X36 and another one female as Input X36 e Inthe same way all the bundles supplied with the equipment are equal in connections and length A DO NOT MODIFY THE COMMUNICATION BUS BUNDLE OR THE CONNECTORS UNDER ANY CIRCUMSTANCE e Take one of the bundles and insert the HDB15 female connector located in one of its end into the male connector named Output X36 of any one of the devices of the system and insert the HDB15 male connector located at the opposite end of the bundle into the female connector labelled as Input X36 of the adjoining equipment e Repeat the procedure with each equipment of the system until the communication BUS loop is closed e Fig 26 shows how the communication BUS connections have to be done e The base of the front door PF has a slot to facilitate the entering and way out of the communication cables inside the UPS EE EEE 5 OPERATION This section describes the procedure to follow in order to benefit from the different functionalities of a system of n devices connected in parallel If you use only one UPS proceed the same way
86. ith the Local Low Voltage Electro technical Regulations e The power supply cables to the equipment as well as to the loads interfaces etc should be fastened to non movable parts to prevent pulling Please keep in mind that as the equipment incorporates a Bypass with mains power available it will supply output voltage even if the equipment is not turned on Place warning notices and or emergency switches as requested by the safety Regulations of your specific installation The voltage stabilizers and line conditioners should be considered as transformers or distribution lines from the point of view of the installation and of the electrical safety This equipment is transparent to the input voltage The Neutral input of the three phase equipment should be necessarily connected to the terminal intended for this purpose 1 4 3 A SAFETY INTERACTI ONS FOR BATTERY EQUIPPED PRODUCTS e The UPS are continuous supply equipment If the mains supply fails while the equipment is operating the output lines will continue supplying output voltage depending on the autonomy provided by the battery Generally batteries are already fitted in a single cabinet except in specific situations where for various reasons they are delivered inside a separate enclosure For proper operation the battery cabinet must be located beside the machine he battery supply can involve the risk of electric shock and can produce high short circuit current O
87. l be performed with the switches in the off position and without any mains present UPS power line cut off Off It should always be remembered that the UPS is a generator of electrical power so users must take all necessary precautions against direct or indirect contact Warning labels should be placed on all primary power switches installed in places that are not in the vicinity of the device to alert the electrical maintenance personnel of the presence of a UPS in the circuit The label will bear the following or an equivalent text Before working on this circuit solate the Uninterruptible Power Supply UPS Then check for Hazardous Voltage between all terminals including the protective earth A Risk of Voltage Back feed When the power supply reaches the UPS input with static bypass included although the inverter is Off shut down it does not mean there is no output voltage at the output terminals To do this Q1a Q4 and Q2 must be switched to the Off position The UPS may be supplying output voltage from the manual bypass which must be taken into account for safety purposes If the output power supply of the UPS has to be interrupted in this situation deactivate the switch Q5 Precautions must be taken for devices with battery terminals as they are not isolated from the alternative input line and there could be dangerous voltage between the battery terminals and the ground 4 1 1 Batteries Batteries sh
88. ltage input amp bypass margins DC voltage output current charging battery current and battery probe etc Fig 31 Display message menus and classification in submenus 6 3 Screen description 6 3 1 Main level screen menu 0 0 MAT Evolution UPS gt DSP Ver ver 3 2 a P UPS Serial Number 11 19 35 10 2009 CFG Uc Ver ver 2 4 b 09 A 321899 screen 0 0 screen 0 1 screen 0 2 screen 0 3 Fig 32 Screen 0 0 Initial and its submenus Screen 0 0 Main presentation screen with time and date indication In paralleled devices the first row of the screen changes between UPS and Paral Out SW and where Paral corresponds to the address of each UPS with three characters Out SW corresponds to the position of the output switch of the UPS and or switchgear panel board with two status ON and OFF the auxiliary contact of the output switch in the output panel board has to be connected according to the instructions of this manual Press ESC key on any screen of any submenu to return to main screen Screen 0 0 Screen 0 1 UPS Status UPS 1st row and configuration CFG 2nd row In the first row there are two fields first to show the general status of the converters and second to show the origin of the output voltage These two fields are separated bya o Possible state of the converters Shutdown Rectifier and Inverter stopped or blocked Start UPS
89. lution fails to provide the load the latter will automatically shift to bypass before a technical break since it will not be able to support the overload that it will cause to the other UPSs Redundant system a parallel system is redundant when several MAT Evolution share the load between them Should one of the UPSs fail it will exit the system and the remaining UPSs will continue supplying the load securely Once the damaged UPS is fixed it can be connected to the system in order to go back to the redundant system A redundant system increases the reliability and guarantees a quality AC power supply for the most critical loads The requirements of the applications will determine the number of devices installed in the redundant system The parallel connection of UPS devices provides numerous other advantages Higher punctual power and back up time Supposing that in a parallel system equipped with N M devices the nominal maximum load is the one of the N devices and M are the backup ones Therefore o N is the quantity of parallel devices corresponding to the minimum quantity required by the total needed power o M Is the additional quantity of devices corresponding to the residual safety power redundant equipment Therefore a redundant parallel system with 3 UPS of 40 kVA and N 1 configuration the nominal maximum load contemplates 80 kVA 2x40 kVA although the system can accept load demands up to 120 kVA 3x40 kVA Therefore the f
90. m 1 1 Using this manual The purpose of this manual is to explain the installation and operating procedures This manual must be read carefully before installing and operating the equipment Keep this manual for future reference This equipment must be installed by qualified staff and with the simple advice in this manual can be used by personnel without any specific training 1 2 Symbols and conventions Warning symbol Carefully read the indicated paragraph and take the stated preventive measures Danger of electrical discharge symbol Pay special attention to it in terms of both the indication on the equipment and the paragraph referred to in this user manual gt gt Warning symbol The electrolyte corrodes the metals and can be harmful to people It is also very contaminant for the environment Never touch the spilled electrolyte of the deposited rests in the batteries and its surrounding with bare hands Under no circumstances it has not to be ingested or in contact with the eyes In case of accidental spillage act accordingly for its collection in accordance with your company protocol Explosion risk Batteries emit explosive gases during charging There is a risk of explosion in case of a short circuit or fire Do not leave conductive parts over the battery terminals as there is a high risk of short circuit and explosion if some gas accumulate inside the equipment or the battery enclosure Attention
91. m dd day of deleted alarm mm month of deleted alarm yy year of deleted alarm G G G Gi Screen 5 5 This is a screen for technical service to know the state of the different parts of the UPS at the moment the registered alarm was activated 6 3 6 CONFIGURATION level screen menu 6 0 CONFI GURATI ON Password 1 Screen 6 0 Fig 31 Screen 6 0 Configuration At this level an authorized password will be required to modify some advanced parameters 6 3 7 Rated values screens screen menu 7 0 RATED Lund 3 l E 230V gt I V Min Marg 22 gt Byp Min Marg 17 ao Out E 230 I V Max Marg 15 Byp Max Marg 12 Screen 7 0 Screen 7 1 1 Screen 7 2 Screen 7 3 DC Bus Eaa 425 V gt Batt bu d Current Eaa Current 86 9 A bu d 6A 1 Screen 7 4 Screen 7 6 Fig 32 Screen 7 0 Rated values and its submenus To modify the rated values on the screens of this submenu the Password has to be entered on the previous screen 6 0 otherwise they will be view only Screen 7 1 This screen shows the Rated Input and Output Rectifier Voltage Screen 7 2 This screen shows the Input Rectifier Voltage Upper and Lower Margins Screen 7 3 This screen shows the Input Bypass Voltage Upper and Lower Margin Screen 7 4 This screen shows the Rated DC Bus Voltage and the Rated Output Current Screen 7 5 This screen shows the Rated Inverter Voltage and Rated Output Voltage
92. manual the label will always prevail A In equipment with a separate bypass line an isolation transformer must be placed at either or both of the UPS mains power supply inputs rectifier input or static bypass in order to avoid the direct connection of the neutral terminal with both mains through the internal wiring of the equipment This is only applicable if the power supply comes from two different electrical mains for example Two different electricity companies An electricity company and a generator set etc gt Separated static bypass line MAT Evolution 100 and 120 kVA The connection of separate static bypass on MAT UPS 100 and 120 kVA is done by adding the specific module see page X and X connection elements references remain the same 4 3 3 Output terminals X6 to X9 e As this is a device with class protection against electric shocks it is essential to install a protective earth conductor earth connection Connect the conductor to the terminal X5 before connecting the power supply to the UPS input e Connect the output cables to the respective terminals according to configuration of the available equipment For parallel systems it will be necessary to repeat the connections that go from the panel board to each equipment Three phase output Connect the load cables N U V W to the output terminals X9 X6 X7 and X8 adhering to the order of neutral and phases indicated on the label o
93. n box and the sections indicated should be maintained from the device to the distribution box In standard equipment up to 40 kVA batteries are supplied inside the UPS enclosure and for higher power rates they are supplied in a separate cabinet By default the UPS has a battery fuse holder switch Q3 with 3 fuses for models up to 60 kVA or battery switch Q3 for models with higher power rate The battery cabinet has a fuse holder switch with 3 fuses for both models with a higher power rate of 40 kVA and for extended back up times fuse holder switch Q3 install the 3 fuses and WAIT until it is indicated before CLOSI NG IT IMPORTANT FOR YOUR SAFETY Do not turn the battery fuse holder switch Q3 located in the battery cabinet to On Close until the equipment is switched on completely because it may cause irreversible damage to the equipment or accidents 4 3 Connections This equipment can be connected to the mains with a TT TN S TN C or IT power distribution system within the national electrical regulation of the destination country 4 3 1 Mains terminals X1 to X4 e LN As this is a device with class protection against electric shocks it is essential to install a protective earth conductor earth connection Connect the conductor to the terminal X5 before connecting the power supply to the UPS input e In accordance with safety standard EN 62040 1 the installation has to be provided with a Backfeed protection s
94. n happen because of the following reasons Watch Dog failure Wrong ADC measurements Communication errors between DSP and micropro cessor Screen 4 75 f there is a blocking condition for the inverter and another blocking condition for the PFC this alarm will be displayed and the UPS will also be blocked e Screen 4 76 After the first error in the parallel system communication when one of the equipments has already been chosen as a Fix Master in the system a second error or break in the communications has been detected by the Slaves equipments it will cause to block them permanently Rectifier and Inverter are shutdown no output voltage is supplied to the output of the system by displaying this alarm Screen 4 77 Input frequency auto sensing failure Equipment blocked This alarm will be displayed when the input frequency selection in the installation menu is set to AUTOMATIC mode only and the input frequency is out of the acceptable range of 5 respect to 50 or 60 Hz 6 3 5 DATA LOGGER level screen menu 5 0 SSE HOURS INVERTERON 00 INVERTER gt ON 09 27 35 05 10 09 gt 145 OVERLOAD OF 09 43 20 05 10 09 Screen 5 1 Screen 5 3 Screen 5 4 gt R RUNI RUN P INIT gt U UPS RUN FLGS 04 Screen 5 5 DATA LOGGER gt Screen 5 0 E A 01 UPS ON BYPASS cee INITIALISE THEUPS Fig 36 Screen 5 0 Data logger and i
95. nd impacts Do not open or mutilate the battery Released electrolyte is harmful to the skin and eyes Do not dispose of batteries in a fire The batteries may explode In the event parts of the body come into contact with battery acid wash immediately with plenty of water and call the nearest medical service as soon as possible Batteries involve a serious risk for health and the environment They should be disposed of according to current laws 4 2 Equipment Reception 4 2 1 Unpacking and content checking e On receiving the device make sure that it has not suffered any damage during transportation Otherwise make all pertinent claims to your supplier or to our company Also check that the data on the nameplate which is affixed inside the front door PF corresponds to those specified in the purchase order to do this you will need to unpack it In the event of non conformity please give notification as soon as possible quoting the device serial number and references of the delivery remittance e When the device has been accepted it is best to repack the UPS until it is commissioned in order to protect it from any knocks dust dirt etc e The packaging of the device consists of a wooden pallet a cardboard or wooden surround depending on the case expanded polystyrene corner pieces polyethylene sleeve and band all recyclable materials they should therefore be disposed of according to local regulations We recommend that the pa
96. nd or help of the version of your specific unit refer to our Service and Technical Support Department 1 4 Safety and first aid 1 4 1 Nro PROVI DE FOR e These Safety Instructions are associated with the Operating Manual regarding the equipment you have purchased Before proceeding with the installation or start up check that you have both sets of information if not ask for them Compliance with the Safety Instructions is compulsory and is the user s legal responsibility Read them carefully follow the steps in the given order and keep them for future reference The local electrical standards and different restrictions of the end user s city may invalidate some of the recommendations given in the manuals In case of discrepancies the user must comply with the pertinent local standards The situation may arise where the equipment s distribution of connecting terminals and or commands do not line up with the manual s illustrations However the simplicity of the operation together with the correct labelling provides for easy understanding in an intuitive way t is strictly forbidden to reproduce or to release this information without written permission from our company Do not install the machine in a corrosive or dusty atmosphere and never outdoors e Do not obstruct the ventilation grates nor introduce objects through these or other orifices Leave a minimum free space of 25 cm around the machine for ventilation and air circulat
97. ng screens through the password in screen 1 This safety level prevents unauthorized staff from altering or modifying setting lt ENT gt TO CONFIRM lt ESC gt TO CANCEL 1 Safety evei Screen 1 2 D Screen numbering Fig 30 Notes related to the screens 6 2 1 Message menus and classification in submenus e Use E and f keys to choose between different menus 0 0 1 0 7 0 e Use and keys to move inside submenu screens MAT Evolution 11 19 35 8 10 2009 2 A screen 0 CONTROL amp STATUS OF THE UNIT gt A screen 1 0 3 A screen 2 0 PARAMETERS gt A screen 3 0 3 A screen 4 0 DATA LOGGER gt A screen 5 0 CONFI GURATION Password 3 A screen 6 0 RATED VALUES A screen 7 0 UPS versions serial number configurations etc Unit Start up battery test command etc Measurements voltages currents power temperatures etc Basic parameters programmation date time language communications etc Active alarms Last 100 alarms amp events that occurred can be displayed in this submenu and also the status of the unit at that moment Configuration of the unit measures calibration internal parameters adjustment etc For Technical Service only password required At user level inspection of certain rated values like input amp bypass vo
98. nvironment UPS devices belong to the electronic and electrical equipment category At the end of their useful life they must be disposed of separately and in an appropriate manner To recycle packaging please follow legal regulations in force depending on the particular standard of the country where the equipment is installed This symbol is also affixed to the batteries supplied with this device which means they too have to be taken to the appropriate place at the end of their useful life Contact your local recycling or hazardous waste centre for information on proper disposal of the used battery 3 PRESENTATION 3 1 Views Figures from 1 to 9 show the illustrations of the equipments according to model nominal operating voltage and input output setting which is summarized in chart 1 Format of protections and size of the terminals shown in the illustrations of this document always correspond to the highest power rate model manufactured in that cabinet at the same power supply voltage and input output setting Nevertheless and as the product is in constant evolution some discrepancies or small contradictions can arise So if any questions the labels over the own equipment will prevail Each equipment corresponds to one power rate voltage frequency and input and output currents All values of these features can be checked on the nameplate located at the back of the front door PF In the description of this manual ther
99. ontact is available and connect it to the terminal strip X45 of each equipment As a must the auxiliary contact has to be moved on in advance when opening 4 3 9 3Terminal strip battery temperature probe X34 For external battery banks e The battery manufacturer recommends a variable floating voltage depending on the ambient temperature The control of this feature will be done through the measurement of the temperature by means of a probe located inside the cabinet itself when batteries and equipment are fitted in the same enclosure In the case of batteries supplied in a separate cabinet out from the UPS models gt 20 kVA LV gt 40 kVA HV there will be a terminal strip of two pins X34 that allows bringing the probe located at the end of a two wires bundle with 4 5 m up to the inside of the battery cabinet The connection of the two wires from the cable bundle to the terminal strip X34 does not have polarity e Through this probe the ambient temperature inside the battery cabinet can be visualized on the LCD control panel e The bundle with the probe will always be supplied already connected to the terminal strip X34 so it is only necessary to cut the clamp that keep it rolled to take it out from the UPS cabinet and enter it into the battery cabinet in both cases through the foreseen cable bushing PR 4 3 10 Connection of parallel BUS X36i and X360 e This section is only useful for parallel systems e For
100. ould be handled and connected or supervised by qualified personnel with battery knowledge For units supplied without batteries the batteries will always acquire installed and connected by the customer and under his responsibility The battery details number capacity and voltage are indicated on the battery label pasted beside the nameplate of the equipment These requirements should be strictly adhered to as well as the battery polarity connection and the circuit diagram provided with this documentation The battery supply may involve the risk of electric shock and may produce high short circuit current Please observe the following preventive measures before manipulating any terminal block identified on the label as Battery Disconnect the corresponding protection components When connecting a battery cabinet to the equipment the cable s polarity and color red positive black negative indicated in the manual and in the corresponding labeling must be adhered to Wear rubber gloves and shoes Use tools with insulated handles Remove watches rings or other metal objects Do not place metal tools or objects on the batteries Never handle with your bare hands or through conducting objects as this may short circuit the battery terminal block or the battery enclosure 0 0 OuUudQddadQ Never short circuit the battery terminals as it involves high risk and will be detrimental to the equipment and batteries Avoid mechanical stress a
101. pheral elements are added to the UPS or parallel system input output or bypass like transformers or autotransformers take into account the currents stated on the nameplates of those elements in order to use the suitable cross sections always respecting the Local and or National Low Voltage Electrotechnical Regulations When a UPS or parallel system includes a galvanic isolation transformer protections against indirect contact RCD have to be fitted in at the output of each transformer Any isolation transformer installed or supplied by Infosec UPS System must have the neutral output connected to earth by a bridge connecting the neutral and earth terminals Should an isolated neutral be required remove this bridge by taking the precautionary measures stated in the respective local and or national low voltage regulations To enter the cables inside the cabinet there are either cable glands PR assembled in the metallic structure Models with power rate higher than 40 kVA LV 80 kVA HV have a rod to fix the connection wires of the equipment to it using a clamp BF Once the cables are connected to their respective terminals connect them with clamps to the rod BF Preliminary considerations over batteries before connecting M4T Evolution Battery protection must always be done at least with fuses Their physical layout is therefore determined by the localization of the batteries For standard MAT Evolution models up to 20 kVA LV
102. put Read the instruction manual carefully Smoking fire or any actions that could produce sparks around the batteries are prohibited Do not pull off the connection cables Follow the suitable procedure to free the connections from the terminals Do not touch with bare hands There is a risk of electric shock in case of a contact with low potential parts Do not open manipulate inside the equipment and or terminals and battery connections Do not turn randomly the switches or protections All manoeuvres must be done as it is described in the instruction manual In case the acid of the batteries enters in contact with bodyparts wash with plenty of water and go to the nearest medical service Preservation of the environment The presence of this symbol in the product or in their associated documentation states that when its useful life is expired it will not be disposed with the trash In order to avoid possible damage to the environment separate this product from other trash and recycle it suitably Users can contact their provider or with local authorities to obtain information as to how and where they can take the product to be recycled and or disposed correctly rt EO OO Any packaging material must be recycled according to the legal norms applicable to the country where the equipment is installed 0 Alternative current AC Direct current DC 1 3 For further information and or help For further information a
103. ransformers to measure and control the input current to get a THDi 396 at full load condition and even 196 depending on the quality of mains T filter it is used to attenuate the current ripple caused by the PFC switching IGBT s three phase bridge it will be used to make the AC DC conversion with the lowest distortion and highest efficiency The Trench gate IGBT technology of 4th generation is used Input chokes They are used by the PFC rectifier as energy storage elements in switching times for the AC DC conversion DC Bus it is used to filter the DC needed for the correct operation of PFC converter and inverter 3 3 3 Batteries This MAT Evolution series has a battery set that stores energy during the normal operating mode present mains and they are discharged during the emergency operation mains fault keeping the critical loads running during the required time Batteries are sized to supply full power to the assigned critical loads during the backup time for any load condition Standard batteries are sealed Lead Acid maintenance free and VRLA technology Each cell or cell group battery block are duly marked in a permanent way with polarity indication voltage and safety warning required by the standard Cells are duly assembled and electrically connected Battery set is protected by means of a fuse holder with ultra fast fuses ready for the described conditions in section 3 3 2 Rectifier PFC stage In
104. reaching 10096 Since the Smart Eco mode depends entirely on the static bypass line and preset activation ranges a perfect stability of the frequency the voltage or the shape of the sinewave cannot be guaranteed The detection of these parameters can take up to 3 ms It is therefore recommended to assess the level of protection required by the loads if this operating mode is to be used This operating mode is disabled in the factory presets It can be activated by following the instructions in section 6 3 3 Fig 27 3 4 6 Operation in Frequency Converter The M4T Evolution is set by default as a frequency converter from 50 to 60 Hz or from 60 to 50 Hz regardless of the presence of batteries 3 5 Parallel system operation The MAT Evolution was designed to allow connecting in parallel up to four units of the same model without adding hardware Figure 14 displays a diagram of a three phase input three phase output parallel system with a Separate static bypass line The diagram shows the input output power connections and the parallel control BUS There are several types of parallel installations for MAT Evolution Simple parallel system non redundant a parallel system is non redundant when all the MAT Evolution supply the required power to the loads The total power of the system based on N equipment with a nominal power rate of Pn is N x Pn If the system is operating with a load close or equal to the maximum and one of the M4T Evo
105. s steps If it happens to all the UPS of the parallel system turn Off the bypass switch Q4a of each UPS and bypass switches of the switchgear panel board swap two phases in the bypass terminals of the switchgear panel and repeat the starting procedure At this point with no alarm active with green LED indications of Input Voltage OK and with the Unit on Bypass a amp b LED indicator lights up see Fig 27 ua d E T E Fig 27 Indications of LED from control panel PC Start up the inverter by means of the keypad 3 see Fig 27 In parallel systems make the procedure equipment by equipment the first time or after complete shutdown in order to establish the communications among each unit of the system From the main screen press A key to access to CONTROL AND STATUS OF THE UNIT submenu screen 1 0 and then press 44 key The screen 1 1 will be displayed asking you to start the equipment up by pressing ENT Do so and then validate the operation by pressing ENT again See the diagram of Fig 28 UPS ON STAND BY gt BATTERY TEST gt lt ENT gt TO START lt lt status gt lt SMART ECO MODE lt ENT gt TO ACTIVE CONTROL amp STATUS gt OFTHEUNIT SB lt screen 1 0 screen 1 1 screen 1 5 screen 1 6 ENT ENT lt ENT gt TO CONFIRM ENT ToconFinm ESC ESC gt ESC TO CANCEL ESC TO CANCEL screen 1 2 screen 1 7 ENT i ENT
106. speed communication and inverter parallel connection 3 3 9 2 Managing firmware of the equipment Managing and control of different parts Visualization software for user interface Software of communication and protocol implementation Managing software of parallel system 3 3 9 3 Communications COM port to relays t supplies a digital signal in a dry contact way which makes possible the dialogue between the equipment and other machines or devices By default the equipment is supplied with 4 signal relays with a preset programming see table 2 which can be modified at factory or by teh S T S under request Figure 35 shows all the alarms that can be set to any relay A fifth relay can be supplied as an option and under request which can be defined in the purchase order A shutdown input allows shutdown the inverter The most common use of this type of port is to supply the needed information to the closing file software COM port RS 232 and RS 485 By means of the same DB9 connector supplies the RS 232 and RS 485 communication ports They are mutually exclusive between them and they are used to connect the UPS with any machine or device that has this standard bus The RS 232 port consists in the serial transmission of data in such way that it can send a lot of information through a communication cable of 3 wires The RS 485 unlike other serial communication channels it uses 2 wires only to dialogue among the systems connect
107. splay It is an electric system of data presentation based on 2 transparent conductor layers and in the middle a special crystal liquid that have the capacity to direct light passing through LED Acronym of Light Emitting Diode the LED is a semiconductor diode that emits almost monochrome light with a very narrow spectrum i e when it is direct polarized and it is crossed by an electric current The color wave longitude depends on the semiconductor material used in its construction being able to vary from ultraviolet going through the visible spectrum of light to infrared The latter type is called IRED Infra Red Emitting Diode Circuit breaker A circuit breaker or switch is a device ready to break the electrical current of a circuit when it exceeds the maximum set values On Line mode A piece of equipment is on line when it is connected to the system and it is in operation and usually has its power supply turned on Inverter An inverter is a circuit used to convert direct current into alternating current The function of an inverter is to change an input voltage of direct current into a symmetrical output voltage of alternating current with the magnitude and frequency required by the user or the designer Rectifier n electronics a rectifier is the component or circuit that allows the alternating current to be converted into direct current This is done by rectifier diodes which can be solid state semiconductors vacuum or
108. t is switched on completely it may cause irreversible damage to the equipment or accidents because the fitter is exposed to ELECTRICAL DISCHARGE DANGERS when connecting the UPS with the battery cabinet e Do not manoeuvre the battery fuse holder and or switch when the equipment is turned on This mechanisms cannot be turned on off with a load connected e The connection of the battery cabinet with an MAT Evolution from 10k to 80k VA must be done with a cable by connecting one side to terminals X11 X23 and X12 of the UPS and the other one to terminals X47 X49 and X48 of the battery module Always respect the stated polarity on the label of each element and this manual as well as the colour of the cables red for positive black for negative blue for middle tap N and green yellow for earth bonding see Fig 23 UPS Battery cabinet UPS Battery cabinet Battery cabinet N i Igi T E E lis p u u u u d H f Hi lt ERE E T H i jii Ni HM i i t t 111771171 Ptr tis tt 4e H i TT set s E 1 perasajri fo Tet i Kanasajr j TES Bart Fig 22 Connection between the UPS and a battery cabinet Fig 23 Example of connection between UPS and two battery cabinets e For extended back up times with more than one battery module or cabinet the connection will always be done in parallel between them and the equipment the black cable will link the UPS negative and to the negative of the first
109. ter is inactive due to the existence of alarm conditions such as overloads overheating end of back up time etc In this case the rectifier continues charging the batteries to maintain the optimal charge The inverter is also inactive if the unit has not been started up with the keyboard In that case the rectifier will be inactive In all these cases the output voltage of the UPS is supplied by the emergency bypass line through the static bypass commuter switch figure 13 provided that the EPO is inactive 3 4 4 Operation in manual bypass gt When maintenance checks are to be performed on the device it may be disconnected from the mains without any need to cut the power supply to the system and affect the critical load The UPS may only be worked on by technical or maintenance personnel by means of the maintenance bypass as per specific instructions for that purpose 3 4 5 Operation in Smart Eco mode For applications requiring less energy the smart and efficient function Smart Eco mode allows to supply the loads directly from mains through the solid state static bypass Off Line mode This function can only be used when the power supply is available In case of a mains input failure the system will automatically switch back to the normal On Line operating mode and will supply the loads through the inverter using the energy of the batteries The Smart Eco mode can improve the efficiency of the UPS by 4 and 4 5 96 thus almost
110. the battery test is given on the second row Possible messages NOT AVAILABLE The battery test is not available PRESS ENTER Press ENTER to run the battery test EXECUTING The battery test is running SUCCESSFUL The battery test was successful NOT SUCCESSFUL The battery test was not successful e Screens 1 6 1 8 and validation screen 1 7 1 9 to activate and deactivate the Smart Eco mode operating e MEASURES level screen menu 2 0 MEASURES gt LVOLTAGE V12 398 3 gt LVOLTAGE VIN 227 4 gt LCURRENT 11 45 2 lt V23 397 7 V31 400 2 W2N 225 2V3N 2203 12242 813 407 screen 2 screen 21 screen 2 2 screen 2 3 gt ourvorrviN 2301 gt OurcumRIH 409 gt INV VOLTVIN 2300 lt V2N 2298V3N 2300 lt 122398132377 V2N 230 7 V3N 2233 screen 2 4 screen 2 5 screen 26 gt BYPVOLLVIN 2273 gt BYP CUR I1 0 5 DC BUS VOLTAGES lt V2N 2249V3N 2198 lt 12 0413 0 9 lt P 4203VN 421 0V screen 2 7 screen 25 screen 2 8 BATTERY VOLTAGES gt CHAR BAT CURRENTS gt DISC BAT CURRENTS ig P2419 8V N 420 8V i P 3 6A N 3 6A ig P 0 0A N 0 0A screen 2 10 screen 211 screen 217 OUTPUT TOTAL POWER i 27 1KVA 25 1KW OUTPUT LD Li 47 0 gt TOTAL LOAD L2 45 5 13 43 0 lt j 1N538 QUT523 screen 2 29 TEMPERATURES C TR 42 Tl 41 T6 27 screen 2 32 FREQUENCIES Hz ig
111. the switches 5 1 First considerations before starting the operation It is very important to always operate in the order described in the instructions of the next sections by respecting the sequence of the switches according to their function Therefore in a parallel system based on four devices when it is indicated to turn on the Input mechanisms the order they are switched on will not matter but any other switch with a different function such as Output switch will not be turned on until it is indicated to do so Unlike other UPS devices where the Master and Slave equipment are preset from factory conditioning the order of the starting up and shutdown The MAT Evolution series is managed by a more flexible hierarchy according to the operating mode that it is 5 2 Start up 5 2 1 Control before start up e Carefully check that all the connections have been made correctly and are sufficiently tight complying with the labelling on the device and the instructions of chapter 4 Installation and wiring of the unit e Check that the UPS switches and the batteries cabinet s are turned off position Off e Be sure that all the loads are turned Off 5 2 2 Start up procedure 5 2 2 1 First starting procedure e When the equipment is started up for the first time the installation menu of the control panel is activated automatically in English by default The basic parameters of the unit like language date nomin
112. them in a safe place For models higher than 60 kVA LV 120 kVA HV open the battery switch in both cabinets equipment and battery module HM Access to the cabinet for its connection MAT Evolution has terminals as connection elements for power and a terminal strip for the auxiliary connections and HDB9 DB9 communication connectors To get acces proceed as follows for each unit of the parallel system Open the lock using the supplied key by turning it clockwise 45 Open the front door The DB9 connectors of the communication ports and the terminals for the EPO remote button should be visible Remove the screws of the cover of the cabinet and remove it the connection terminals should be visible When the connection of MAT Evolution is done put the cover back and screw it close the door using the key and lock it Take the cross cable section into account for the size of the switches terminals in order to make all their section match properly for an optimal contact between both elements 4 2 5 Connections access Equipment Maximum input and bypass current and nominal output current A power 350 V Bypass Input Output Bypass Input Output Bypass uj Bj n z joa o3 m3 je ee a gt 93 55 3 5 nm EE 959 989 jee m3 n6 w n j 39 xs m m j 38 ma Jo qo 1 9 ae 225 232 Table 1 Input output and bypass currents for a st
113. tive again e Turn the output switch Q2 of the UPS to position On EE EEE 5 5 Complete UPS shutdown e Shut down the loads e If the system has outgoing distribution protections switch them Off e Shut down the inverter Go down to the CONTROL amp STATUS OF THE UNIT submenu screen 1 0 using the control panel keypad 3 from figure 27 and then right once only Screen 1 3 will appear asking you to shut down the unit by pressing ESC Do so and then confirm the operation by pressing ENT In parallel systems this needs to be done only on one device At this stage the UPS or system is still supplying output voltage through the static bypass e Turn the switch fuse holder or battery switch Q3 of the UPS or each equipment of the system to Off position e For equipment with external battery cabinet turn the switch fuse holder of the battery cabinet Q8 corresponding to each UPS to Off position e For models from 10k to 80k VA Set the input switch Qla and static bypass switch Q4 to the Off position for the UPS or each equipment of the system e Turn the input switch or switches of the panel board to Off e For standard input UPS turn the input switch Qla of the UPS or each equipment of the system to Off e Break the input power supply of the switchgear panel The system will be completely deactivated e A Electrical discharge hazard If after equipment shutdown the separate battery p
114. ts submenus Press key ESC on any screen of any submenu to return to main screen Screen 0 0 Screen 5 1 Indicates the inverter runtime from the first unit start up This counter accumulates the total inverter running time from the beginning and it is not possible to reset it Screen 5 2 This screen indicates that the data logger is empty This only happens if authorized personnel reset this file If the buffer is not empty the following screen will inform of the data logger registers You can move through the different registers of this log file using the 93 keys The data logger file can save up to 100 log registers You can see the three different screens per register using the gt keys with the information described below Screen 5 3 The same information appears in this screen as described above in the alarm screens except the first three characters where there is a register counter from 00 to 99 Screen 5 4 This screen is divided into two rows In the first row there is information about alarm activation time and date a hh hour of alarm activation mm minutes of alarm activation ss seconds of alarm activation dd day of deleted alarm mm month of alarm activation dd day of alarm activation yy year of alarm activation 0 00nn In the second row there is information about deleted alarm time and date o hh hour of deleted alarm mm minutes of deleted alarm ss seconds of deleted alar
115. uary O FEB the month selected to run the yearly battery test is February HN DERE audaadaauagaauogaaaaus u MAR the month selected to run the yearly battery test is March APR the month selected to run the yearly battery test is April MAY the month selected to run the yearly battery test is May JUN the month selected to run the yearly battery test is June JUL the month selected to run the yearly battery test is J uly AUG the month selected to run the yearly battery test is August SEP the month selected to run the yearly battery test is September OCT the month selected to run the yearly battery test is October NOV the month selected to run the yearly battery test is November DEC the month selected to run the yearly battery test is December 6 3 4 ALARMS level screen menu 4 0 Active alarms are displayed using key You can move from one to another within the alarm list using keys gt or If there is no alarm it will not be possible to go forward with key P Figure 35 shows only one alarm as an example but there could be other active alarms Table 6 shows all the possible alarms displayed on the LCD screen In addition alarm message screens may appear flashing and replacing any other screen even in different menus or submenus currently displayed The flashing alarm message is acknowledged by pressing ENT and the previous screen is displayed again gt I
116. us increasing the safety of the installation as it allows the use of a second power supply generator unit other electricity company etc o The manual bypass commuter switch isolates the UPS from the mains and from the loads connected to the output so that maintenance operations may be performed on the UPS without any need to interrupt the supply to the loads 3 4 1 Normal operation gt When there is a mains power supply the rectifier transforms the AC input voltage into DC raising the DC voltage to a suitable level to supply the inverter and to charge the batteries The inverter transforms the voltage of the DC bus into AC providing a sine wave alternating output stabilized in voltage and frequency to supply the loads connected to the output figure 13 3 4 2 Operation with mains failure gt In the event of mains failure or should a micro cut occur the group of batteries supplies the power needed to supply the inverter The inverter continues working normally without being affected by the lack of mains and the back up time of the device depends only on the capacity of the group of batteries figure 13 When the battery voltage reaches the end of back up time the control blocks the output to protect against deep battery discharge When mains is restored and after the first seconds of analysis the UPS again operates as described in the Normal operation section 3 4 3 Operation with inverter not active The inver
117. use holder switch or switch Q3 located in the UPS Wait at least 5 min until the filter capacitors have been discharged UPS 1 Battery cabinet UPS 2 E p oo 234 2 Fig 24 Example of connection of two UPSs in parallel and a common battery set 4 3 5 Main protective earthing terminal X5 amp protective earth bonding terminal X10 s e LN As this is a device with class protection against electric shocks it is essential to install a protective earth conductor earth connection Connect the conductor to the terminal X5 before connecting the power supply to the UPS input e Make sure that all the loads connected to the UPS are only connected to the protective earth bonding terminal The fact that the earthing of the load s and or the battery case s or cabinet s is not restricted to this single point will create return loops to earth which will affect the quality of the power supplied e All of the terminals identified as protective earth bonding S are joined together and to the main protective earthing terminal and to the frame of the device 4 3 6 COM port to relay Connector X32 e Ah The communications line COM represents a very low safety voltage circuit To maintain the quality it must be installed away from other lines that have dangerous voltages power distribution line e he communication port to relays provides digital signals in the form of potential free contacts with a maximum appli
118. voltage or it is not able to start up The system can retry the contactor test several times see description of the screen 4 57 too Screen 4 30 This alarm is displayed when the quantity of IGBT desaturations in the inverter reaches its set limit e Screen 4 31 When the inverter output is overloaded it is displayed this alarm Depending on the level of this overload the inverter will be shut down after some time according to the UPS overload curve Screen 4 32 When a shutdown is enabled by an external signal the inverter is shut down and it is displayed this message Screen 4 33 When the inverter is running and the maintenance bypass switch is turned ON the inverter is shutdown immediately Screen 4 34 This alarm appears when in a parallel system one UPS goes to battery mode The inverter will shut down Screen 4 35 This message indicates that one UPS of the parallel system is running over 16096 of load Screen 4 36 When an overtemperature is detected by the PFC or inverter temperature probes after 1 minute the inverter is turned off automatically If overtemperature condition remains after another 1 minute with the rectifier running rectifier is also shutdown alarm 4 71 Screen 4 37 This alarm is displayed when the rectifier is over loaded and depending on the level of this overload the inverter is shut down after some time according to the rectifier overload curve If this overload is still present with the inv
119. y pressing ENT Do so and then confirm operation by pressing ENT again See following screen diagram figure 21 e After the first start up the usual start up shutdown operation of an equipment or parallel joint will be done with the keypad of the control panel PC In parallel systems this needs to be done only on one device At this stage the UPS or system is still supplying output voltage through the static bypass regardless of the status of the inverter s Shutdown from static bypass Started up from inverter On line mode Started up from static bypass on Smart Eco mode e After about 30 seconds the inverter and rectifier of the UPS or each UPS will be running and the output will supply voltage through the inverter s e Make sure that the ON LED indicator c light is green and bypass LED b is turned OFF see Fig 27 If the status of the LEDs is wrong please contact with the S T S Service and Technical Support e For equipment with external battery cabinet turn the switch fuse holder of the battery cabinet of each UPS to the On position e A DO NOT TRY to make this maneuver in any other moment since this operation could damage the equipment and or cause possible accidents The UPS supplies output voltage entirely protected against voltage variations electric noise etc e Wait for the following alarm message to appear BATT SWITCH OPEN SWITCH IT ON Screen 4 e The fuse holder switch from battery c
120. ystem A contactor for example will prevent the appearance of voltage or dangerous energy in the input mains during a mains fault see figure 20 As There can be no bypass in the line that goes from the Backfeed protection to the UPS as this would infringe on standard safety requirements Warning labels should be placed on all primary power switches installed in places that are not in the vicinity of the device to alert the electrical maintenance personnel of the presence of a UPS in the circuit The label will bear the following or an equivalent text Before working on this circuit solate the Uninterruptible Power Supply UPS Then check for Hazardous Voltage between all terminals including the protective earth A Risk of Voltage Backfeed Connect the input cables to the respective terminals according to the available equipment setting For parallel systems it will be necessary to repeat the connections that go from the panel board to each equipment Automatic backfeed protection system bypass input external to the UPS EN IEC 62040 1 Bypass gt zx El I Q ze lt c Input T UPS QO ww R SP ose MU a S Hil T JL Ju N i i IU Automatic backfeed protection system input external to the UPS EN IEC 62040 1 Fig 20 Block diagram for the Backfeed protection application for three phase input three phase output configuration Mains t

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