Y-TD001A-EN-P Y-Series Motor Conversions
Contents
1. IAM module shown Ultra3000 Drive 2090 UXBB D15M Drive mounted Connector Kit for Motor Feedback CN2 Connector Motor Power Connections 2090 K2CK D15M or 2090 K2CK COMBO Low profile Connector Kit for Motor Feedback MF Connector q Motor Feedback Cable Motor Power Cable Feedback Connector Power Connector oleae Motor Power Cable Motor Feedback Cable TL Series Bulletin TLY Motors Publication Y TD001A EN P April 2008 4 Y Series Motor Conversions Y Series to TL Series Motor Use this table as a starting point for your Y Series to TL Series motor conversion Find your Y Series motor catalog number and read across Conversions to determine the TL Series motor with the best possible conversion solution Y Series to TL Series Motor Conversions Y Series Motors TL Series Bulletin TLY Motors Cat No Description Cat No Description Y 1002 2 H00AA No brake gt 120 62 No brake Y 1002 2 H04AA Brake gt TLIY A120T HK64AA Brake Y 1003 2 H00AA No brake2. 05 041 9 2 027 L9 11901 682 88 i Gel G 96 061 8170 0170 ero Usu 620 gri vet 02 0 860 0072 120 2870 221 gc 0707 004 0706 0 9r V6 pez 09 096 08 012 765 2 uy up ewf unu u Xl ww ww ww wu ww ww ww 811 ww ww ww ww 59198 al 1 S d 8N N Wl wT wf 1 38 av VVX9 H200XXq X11 suorsuaung 10301 sauag 11 April 2008 Publication Y TD001A EN P 10 Y Series Motor Conversions Catalog Number Catalog numbers consist of various characters each of which Expl anations identifies a specific version or option for that component Use these configuration charts to understand the Y Series and TL Series motor catalog numbers Y Series Motor Catalog Numbers Y xxxx x H 0 AA d 1 Factory Designated Special Options AA Standard metric Options 00 No brake standard 04 24V dc brake Optical Encoder Line Count Incremental encoder 2000 lines revolution Motor Winding Voltage Designator 1 115V Drive input voltage 2 230V Drive input voltage Frame Size Series Designator TL Series Motor Catalog Numbers __ Factory Options AA Standard metric Brake 2 No brake standard 4 24N dc brake Connect
3. Connector Em Motor Power Connector S is the diameter of the hole SS is the diameter of the bolt circle Shaft End Threaded Hole Y 2006 Y 2012 Y 3023 Thread M5 x 0 8 mm 0 0315 in Thread Depth 12 mm 0 47 in LA LC LD LE LF W1 and W2 are Supplemental Y Series Motor Dimensions on page 7 Y Series Motor Dimensions Lp 5 with Motor 3 p 2 EB Ep Brake LB M 50 554 mm mm mm mm mm mm mm mm mm mm mm L LB mm mm mm mm in in lin in in in in in in in in mm in in in in in 11002 40 1100 1898 5 30 95 1085 70 25 30 45 46 25 1 58 43 34 0 31 0 20 1 18 3 74 4 27 2 75 0 98 1 18 0 18 1 81 0 10 y 1003 20 1100 80 5 30 113 1265 88 25 30 45 46 25 1 58 43 34 0 31 0 20 1 18 4 45 4 98 3 46 0 98 1 18 0 18 1 81 0 10 60 1100 149 6 1255 1335 955 30 50 55 70 30 2 36 43 34 0 55 0 24 1 61 4 94 5 3 3 76 1 18 1 97 0 22 2 75 0 12 60 1100 49 _ 6 153 5 161 5 1235 30 50 55 70 30 2 36 43 34 0 55 0 24 1 61 6 04 6 36 4 87 1 18 1 97 0 22 2 75 0 12 v3053 80 1100 169 35 195 8 20
4. 19 41 14 30 11 25 9 TLY A2540P 23 50 17 37 14 31 11 Publication Y TD001A EN P April 2008 20 Y Series Motor Conversions Motor and Drive Cable This section provides motor drive cable compatibility information for your Y Series to TL Series motor conversion Compatibility Y Series Motors Cat No Drive Compatibility Feedback Type Motor Feedback Cable Y 1002 and Y 1003 2093 AC05 MPx or 2093 2006 and 2012 2094 ACxx Mxx S or 2094 Incremental Y 3023 2098 DSD xxx P Cat No Motor Power Cable Y 1002 and Y 1003 2090 XXNPY 16Sxx or Y 2006 and Y 2012 2090 UXNPAY 16Sxx Y 3023 power and brake The power and motor feedback cables used with Y Series motors are IMPORTANT IMPORTANT all compatible with TLY Axxxxx H Bulletin TLY motors TL Series Low Inertia Motors Cat No Drive Compatibility Feedback Type Motor Feedback Cable TLY A120T H 1 30T H 2093 AC05 MPx or 2093 AM xx PAT DEE lead TLY i 2 LY A230T H 2094 5 Incremental 2090 CFBM6DD CCAAxx 2098 DSD xxx premolded connector Use low profile motor feedbac feedback and 1 0 connector kit catalog number 2090 K2CK COMBO on drive end 2 Use low profile connector kit catalog number 2090 K6CK D15M or panel mounted breakout board kit catalog number 2 3 Cat No TLY A120T H TLY A130T H TLY A220T H TLY A230T H TLY A254
5. gt TLIY A130T HK62AA No brake Y 1003 2 H04AA Brake gt TLY A130T HK64AA Brake Y 2006 2 H00AA No brake gt 220 62 No brake Y 2006 2 H04AA Brake gt TLY A220T HK64AA Brake Y 2012 2 H00AA No brake gt 230 62 No brake Y 2012 2 H04AA Brake gt TLlY A230T HK64AA Brake Y 3023 2 H00AA No brake gt 2540 62 No brake Y 3023 2 H04AA Brake gt LY A2540P HK64AA Brake Use these tables to find your Y Series motor catalog number and compare the significant differences in specifications to the TL Series motor beneath it Y 10xx to TLY A1xxT H Motor Specifications Summary Rotor Cont Peak Motor inertia Bolt Bolt Motor Rated Torque Torque Rated Shaft Pilot Circle Hole Motor Brake Speed Nm Nm Output 9 Dia Dia Dia Dia Flange Length Option RPM Ib in Ib in kW Ib in s2 mm in mm in mm in mm in mm in mm in 0 17 0 48 0 0000031 95 0 Y 1002 2 H00AA No 4500 15 43 0 069 0 000027 3 74 brake oge 0 181 0 36 0 000002 84 5 TLY A120T HK62AA 6000 1 60 320 0 086 0 000018 3 33 0 17 0 48 0 0000039 133 5 Y 1002 2 H04AA 4500 15 43 0 069 0 000034 5 26 Brake CUTEM 0 163 0 36 0 000005 TLY A120T HK64AA 6000 44 329 007 5090044 go Fas jb laa any 035 097 00000051 0 31 1 18 1 81 0 18 1 57 1139 1003 2 00 90 5 tg 012 0000045 4 45 brake 0 325 0 76
6. 0 5 mm 20 0197 in Tolerance is 2 5 mm 40 0985 in Tolerance is 1 0 mm 20 0394 in Motors are designed to metric dimensions Inch dimensions are approximate conversions from millimeters Publication Y TD001A EN P April 2008 These drawings illustrate the mounting dimensions for the TL Series Bulletin TLY metric motors TL Series Motor Dimensions TLY Axxxx HK6xAA Y Series Motor Conversions Imensions TL Series Motor D 00 0 00 E000 00 E0070 00 3924 Xe y200 0 900 70000 900 770070 900 3 1014 1000 20 0 1000 20 0 1000 200 YL yeys XXZW AIL pue 7044 Jeus 90 7 70 2 0000 0 6690 Qt GCV A1L 6895 1 6 95 1 000 09 G 6 6t 84010 N OETV ATL pUe QZZV AT1L 208171 0000 66 82 81010 A OE L V A1L pue OZ LV ATL 20114 6629 0 96290 000 91 68691 0 84010 N OVSZV ALL 00707 02270 000 ZL 686 11 81010 JN OEZV AIL pue OZZV ATL 00120797120 00087168670 SJOJOW 061 V A1L pue OZ LV ATL 1 eus Ja Wel 10 ld 9 2JI 30g 191 N 5 101290002 Jamo 61 06 76 0001 e e Jayawelq
7. 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running 1 440 646 3434 Monday Friday 8 a m 5 p m EST Outside United Please contact your local Rockwell Automation representative for any States technical support issues United States New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures Contact your distributor You must provide a Customer Support case United States number call the phone number above to obtain one to your distributor in order to complete the return process Outside United Please contact your local Rockwell Automation representative for the States return procedure Allen Bradley CompactLogix ControlLogix Kinetix Logix5000 Rockwell Automation RSLogix 5000 RSNetWorx TechConnect TL Series and Ultra3000 are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Afri
8. 33 7 0 51 0 00028 0 55 7 54 rake LL 1 16 3 05 0 000044 12 0 62 6 TLY A230T HK64AA 6000 10 3 27 0 0 32 0 00039 0 47 6 40 Y 3023 to TLY A2540P H Motor Specifications Summary Rotor Cont Peak Motor inertia Bolt Bolt Motor Rated Torque Torque Rated Shaft Pilot Circle Hole Motor Brake Speed Nm Nm Output 9 Dia Dia Dia Dia Flange Length Option RPM Ib in Ib in kW Ib in s2 mm in mm in mm in mm in mm in mm in 2 5 0 000064 70 0 180 0 Y 3023 2 H00AA 4500 22 5 0 91 0 00056 2 76 7 09 ruy azsaop Kezan sooo 294 ogg 000011 500 143 7 63 0 0 63 3 54 0 26 3 15 25 0 000069 70 0 220 5 Y 3023 2 HO4AA 4500 225 0 91 0 00061 2 76 8 68 80 0 180 3 2 94 0 00013 0 TLY A2540P HK64AA 5000 26 0 0 66 0 0012 3 15 7 10 IMPORTANT If your drive system software doesnt include the Bulletin TLY motors in the motion database you ll need to update your database before configuring the motor and drive properties Refer to Reconfigure Your Software on page 14 for more information Publication Y TD001A EN P April 2008 Y Series Motor Conversions Y Series Motor Dimensions These drawings illustrate the mounting dimensions for the Y Series motors Y Series Motor Dimensions Motor Feedback
9. Ib in pk Nm Ib in kW TLY A120T 1 03 0 181 1 60 2 50 0 36 3 20 0 086 T 1 85 0 325 288 4 90 0 76 6 70 0 14 TLY A220T 3 50 0 836 7 40 7 90 1 48 13 1 0 35 230 5 50 1 30 11 5 155 3 05 27 0 0 44 TLY A2540P 5000 10 0 2 94 26 0 24 8 7 10 63 0 0 86 Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 C 104 F and drive at 50 C 122 F ambient and rated line voltage For additional information on ambient and line conditions refer to Motion Analyzer CD version 4 2 or later TL Series Brake Motor Drive System Performance Specifications Moira Cominuous Cominuous Sturm 0 Nm Ib in pk Nm Ib in kW TLY A120T 0 93 0 163 1 44 2 50 0 36 3 20 0 077 _ 167 0 293 259 4490 0 76 6 70 013 40 315 0 757 6 70 790 1 48 13 1 0 24 4 95 1 16 10 3 155 3 05 27 0 0 32 TLY A2540P 5000 10 0 2 94 26 0 24 8 7 10 63 0 0 66 Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 C 104 F and drive at 50 C 122 F ambient and rated line voltage For additional information on ambient and line conditions refer to Motion Analyzer CD version 4 2 or later Publication Y TD001A EN P April 2008 Y Series Motor Conversions 23 Additional Resour
10. 0 000003 98 5 TLY A130T HK62AA 6000 67 1014 6 000022 2 88 0 35 0 97 0 0000059 151 5 1003 2 04 5000 fia fiee 1012 9000052 5 96 Brake EU mE 0 293 0 76 1 0 000006 TLY A130T HK64AA 6000 259 6 70 013 0 000053 5 28 Publication Y TD001A EN P April 2008 Y Series Motor Conversions 5 Y 20xx to TLY A2xxT H Motor Specifications Summary Rotor Cont Motor inertia Bolt Bolt Motor Dus ieee kg m st a utput la la la la ange engt Option RPM Ib in Ib in kW Ib in s2 mm in mm in mm in mm in mm in mm in 5 0 69 1 92 0 000015 14 0 25 5 PAGER aon 4 94 brake 1 T 5 0 836 48 0 000018 2 0 06 1 TLY A220T HK62AA 6000 7 40 13 1 0 35 0 00016 0 47 4 18 0 69 92 0 000020 14 0 63 5 Y 2006 2 H04AA 300 fazo 1028 000018 0 55 6 44 rake a T n 0 757 1 48 0 000028 12 0 40 7 TLY A220T HK64AA 6000 0 24 670 31 0 00025 04 500 700 55 0 554 14 3 8 0 000026 140 1 97 2 76 022 236 1535 Y 2012 2 H00AA 400 fazo fisz 1051 o ss 6 04 brake 1 T 1 30 3 05 0 000034 2 0 28 0 TLY A230T HK62AA 6000 11 50 27 0 0 44 0 00030 0 47 5 04 1 4 3 8 0 000032 14 0 91 5 Y 2012 2 HO4AA 4500 12 0
11. 0 157 1 39 dus 0 0000039 0 000034 0 5 1 1 Y 1003 0 32 2 83 0 0000059 0 000052 0 7 1 5 Y 2006 0 637 5 64 0 000020 0 00018 1 3 2 9 Y 2012 1 274 11 24 0 000032 0 00028 1 9 4 1 Y 3023 2 38 21 06 0 37 0 000069 0 00061 3 5 7 8 Publication Y TD001A EN P April 2008 16 Y Series Motor Conversions Y Series Weight Specifications Motor Weight Approx Y 1002 0 5 1 1 Y 1003 0 7 1 5 Y 2006 1 3 2 9 Y 2012 1 9 4 1 Y 3023 3 5 7 8 Y Series Motor Load force Ratings Y Series motors are capable of operating with the maximum radial or axial shaft loads as listed Radial loads listed are applied in the middle of the shaft extension The table represents an 140 bearing fatigue life of 20 000 hours This 20 000 hour life does not account for possible application specific life reduction that may occur due to bearing grease contamination from external sources Location on Shaft Where Rating Is Applied Y Series Motor Load Forces Motor Series Shaft Radial Load FR 7 Axial Load 0 kg Ib kg Ib Y 1002 10 22 05 3 6 615 Y 1003 Y 2006 20 44 1 8 17 64 Y 2012 25 55 125 10 22 05 Y 3023 35 77 175 20 44 1 The FR and F refer to loads applied as shown in the drawing above Publication Y TD001A EN P April 2008 Y Series Motor Conversions 17 TL Series Motor This section provides motor performance specifications f
12. 0P H IMPORTANT connector kit catalog number 2090 K2CK D15M and panel mounted breakout board kit catalog number 2090 U3BK D44xx or motor 090 UXBK D15xx on drive end Use drive mounted connector kit catalog number 2090 UXBB D15M or panel mounted breakout board kit catalog number 2090 UXBK D 15x on drive end Motor Power Cable 2090 CPBM6DF 16AAxx power and brake 2090 CPWM6DF 16AAxx power without brake Order these cables for additional TL Series Bulletin TLY axes or if you are replacing the cables from your Y Series motor drive combination Publication Y TD001A EN P April 2008 Y Series Motor Conversions 21 Drive Motor System This section provides drive motor system combinations for your Y Series to TL Series motor conversion Combinations Y Series Motors Drive System Performance Specifications These tables represent typical performance when the Y Series 230V motors are paired with Kinetix 2000 Kinetix 6000 or Ultra3000 drives Y Series 230V Motor Drive Combinations Motor Kinetix 2000 Kinetix 6000 Ultra3000 IAM AM Module IAM AM Module Drive Module Y 1002 2 2093 AMP2 2094 AMP5 2098 DSD 005 Y 1003 2 2093 AMP2 2094 AMP5 2098 DSD 005 Y 2006 2 2093 01 2094 AMO1 2098 DSD 010 Y 2012 2 2093 01 2094 01 2098 050 010 3023 2 2093 02 2094 02 2098 050 020 Y Series 230 Motor Drive Performance Specifications i Max Speed are MR ecc EN System P
13. 52 180 1805 140 40 70 66 9 30 3 15 43 34 0 63 1 38 0 77 0 31 0 08 2 05 7 09 7 11 5 57 1 57 2 75 0 26 3 54 0 12 1 Tolerance is 0 2 mm 0 00788 in 4 Tolerance is 0 8 mm 0 03152 in 7 Tolerance is 100 mm 23 94 2 Tolerance is 0 3 mm 0 01182 in 5 Tolerance is 1 0 mm 0 0394 in 8 Tolerance is 0 009 mm 0 0004 in 3 Tolerance is 0 5 mm 0 0197 in 6 Tolerance is 32 0 mm 40 0788 in 9 Tolerance is 0 011 mm 0 0004 in Publication Y TD001A EN P April 2008 Motors are designed to metric dimensions Inch dimensions are approximate conversions from millimeters Y Series Motor Conversions 7 Supplemental Y Series Motor Dimensions Lc 1 2 Lp 2 LE 7 4 Motor LA 2 LC 2 Brake 1502 Brake LE Brake LF wi 9 w2 9 mm in mm in m in mm in mm in mm in mm in mm in mm in mm in Y 1002 23 5 0 90 17 5 0 7 56 2 2 21 5 0 84 6 0 24 Y 1003 41 5 1 60 Y 2006 8 0 32 66 2 6 24 0 95 Y 2012 69 5 2 7 7 0 28 45 1 77 28 1 1 6 7 0 27 Y 3023 80 5 3 2 68 5 2 7 30 1 2 Measurement is to the center of the perpendicular motor encoder cable Motor encoder cable exits perpendicular to the frame on Y 1002 and Y 1003 motors not as shown Tolerance is 2 0 mm 20 0788 in Tolerance is
14. Color Pin Signal Pin Signal Pin Signal 1 Black U Brown MP 1 U MP 1 U 1 U 2 Black V Black MP 2 V 2 V 1 V 3 Black W Blue MP 3 W MP 3 W TB1 W Green Yellow Yellow Green MP 4 4 aL L ae 7 White 7 White BC 2 MBRK BC 5 MBRK CN1 43 1 Relay Output 9 Black 9 Black BC 3 MPRK BC 6 MPRK CN1 44 1 Relay Output 1 2000 1 Motor Brake BC Connector 4321 Motor Power MF Connector Refer to Ultra3000 Integration Manual publication 2098 IN005 for additional motor brake circuitry required between the Ultra3000 drive and motor with brake Motor Power and Brake Connectors Drive Kinetix 6000 Drive odule IAM AM Module Ultra3000 Drive PWR MBRK We 55 Motor Power U 69 gt MF Connector COM V 92 Motor Motor Power 5 TB1 Connector U ood s Motor Dynamic Brake w O V es BC Connector w zB O Te 4321 Publication Y TD001A EN P April 2008 12 Y Series Motor Conversions Wiring Motor Feedback Wiring motor feedback connections for TL Series motors is identical to the Y Series motors For motor drive wiring diagrams refer to the documentation that came with your d
15. Technical Data Y Series Motor Conversions Catalog Numbers Y 1002 2 Y 1003 2 Y 2006 2 Y 2012 2 Y 3023 2 Topic About This Publication Page About Converting from Y Series Motors System Overview with TL Series Motors Y Series to TL Series Motor Conversions Y Series Motor Dimensions TL Series Motor Dimensions co wy NI Catalog Number Explanations Wiring Motor Power Wiring Motor Feedback Y Series to TL Series Motor Conversion Example Y Series Motor Specifications TL Series Motor Specifications orf N Motor and Drive Cable Compatibility 20 Drive Motor System Combinations 21 Additional Resources 23 Publication Y TD001A EN P April 2008 2 Y Series Motor Conversions About This Publication This publication provides a migration path for replacing your Y Series motor with a TL Series Bulletin TLY servo motor Included are mounting and wiring differences between the motor families Also included are motor specifications and drive motor system performance specifications for your Y Series to TL Series conversion This publication is written specifically for systems converting from Y Series motors paired with Kinetix 2000 Kinetix 6000 and Ultra3000 drives While executing the migration a risk assessment should be ATTENTION De conducted to make sure that all task hazard combinations have been identified and addr
16. ation website http www ab com For declarations of conformity DoC currently available from Rockwell Automation National Electrical Code published by the National Fire Protection Association of Boston MA An article on wire sizes and types for grounding electrical equipment Allen Bradley Industrial Automation Glossary publication AG 7 1 A glossary of industrial automation terms and abbreviations You can view or download publications at http literature rockwellautomation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Publication Y TD001A EN P April 2008 Rockwell Automation Support www rockwellautomation com Rockwell Automation provides technical information on the Web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem within the first
17. ca Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication Y TD001A EN P April 2008 Copyright 2008 Rockwell Automation Inc All rights reserved Printed in the U S A
18. ces These documents contain additional information concerning related Rockwell Automation products Resource TL Series Servo Motor Installation Instructions ublication TL IN003 Description nformation for installing and wiring your TL Series servo motor including motor specifications and dimension drawings Series Servo Motor Installation Instructions ublication 1398 IN518 nformation for installing and wiring your Y Series servo motor including motor specifications and dimension drawings inetix 2000 Multi axis Servo Drive User Manual ublication 2093 UM001 nformation on installing configuring startup troubleshooting and applications for your Kinetix 2000 servo drive system ublication 2094 UM001 nformation on installing configuring startup troubleshooting and applications for your Kinetix 6000 servo drive system Itra3000 Digital Servo Drive Installation Manual ublication 2098 IN003 nformation on installing troubleshooting and applications for your Ultra3000 digital servo drives Itra3000 Digital Servo Drive Integration Manual ublication 2098 005 p Y p K p Kinetix 6000 Multi axis Servo Drive User Manual p U p U p nformation on configuring startup troubleshooting and applications for your Ultra3000 digital servo drives ULTRA 100 Series Drives Installation Manual publication 1398 5 2 nformation on installing configurin
19. e the flying lead motor feedback cable TL Series Motor Connector Kits Servo Drive Family Connector Kit Cat No 2090 K2CK D15M 1 Cable Type Incremental feedback Kinetix 2000 2090 K2CK COMBO Incremental feedback and 1 0 Kinetix 6000 2090 K6CK D15M Incremental feedback Ultra3000 2090 UXBB D15M 1 Battery backup is not required for incremental feedback applications Feedback Cable Cat No 2090 CFBM6DF CBAAxx or 2090 XXNFY Sxx flying leads at drive end The TL Series Bulletin TLY motors are low inertia high performance servo motors featuring metric frame sizes They combine a compact size with a high torque density afforded by their superior stator design The result is a package that provides substantial power in a small footprint When used with the Kinetix 2000 Kinetix 6000 or Ultra3000 drives the TL Series motors are able to offer the benefits of Kinetix Integrated Motion Typical Configuration Servo Drives with TL Series Motors Motor Power MP Connector IAM module shown 2090 K6CK D15M Low profile Connector Kit for Motor Feedback MF Connector q Motor Feedback Cable tf Kinetix 6000 IAM AM Module Kinetix 2000 IAM AM Module
20. eak System Peak Motor Rated Motor rpm Stall Current Stall Torque eda urrent e 0 pk Nm Ib in p Y 1002 2 4500 1 2 0 17 1 5 4 6 0 48 4 2 0 06 Y 1003 2 4500 1 8 0 35 3 1 5 0 0 96 8 5 0 1 Y 2006 2 5000 3 6 0 69 6 1 9 0 1 9 16 8 0 25 Y 2012 2 4500 4 1 14 12 4 11 3 3 8 33 6 0 5 Y 3023 2 4500 87 2 55 22 5 237 7 2 63 7 0 95 f Performance specification data and curves reflect nominal system performance of a typical system with motor at 40 C 104 F and drive at 50 C 122 F ambient and rated line voltage For additional information on ambient and line conditions refer Motion Analyzer CD version 4 2 or later Publication Y TD001A EN P April 2008 22 Y Series Motor Conversions TL Series Motors Drive System Performance Specifications These tables represent typical performance when the TL Series motors are paired with Kinetix 2000 Kinetix 6000 or Ultra3000 drives TL Series Motor Drive Combinations Motor IAM AM Module IAMAN Module Drive Module TLY A120T 2093 1 2094 AMP5 2098 DSD 005 TLY A130T 2093 AMP2 2094 AMP5 2098 DSD 005 TLY A220T 2093 AMP5 2094 AMP5 2098 DSD 010 TLY A230T 2093 01 2094 01 2098 DSD 020 TLY A2540P 2093 02 2094 02 2098 050 020 TL Series Non brake Motor Drive System Performance Specifications Cominuous Cominuous Bf ture Ouput A0 pk Nm
21. essed The risk assessment may require additional circuitry to reduce the risk to an acceptable level Additional Resources on page 23 contains publication numbers for the Kinetix Motion Control Selection Guide the Motion Analyzer CD and the drive manuals you will need to complete your Y Series to TL Series motor conversion About Converting from You can reuse your existing Y Series motor power and feedback cables with the TL Series Bulletin TLY motors The Bulletin TLY Y Series Motors cables designed specifically for use with TL Series Bulletin TLY motors are also available as replacements or for use with additional axes Y Series Motor Conversion Cables Y Series Motor Cables Bulletin TLY motor compatible TL Series Bulletin TLY Motor Cables Cable Type Cable Cat No Cable Type Cable Cat No 2090 XXNFY Sxx 2090 CFBM6DF CBAAxx flying leads at drive end flying leads at drive end Incremental feedback Incremental feedback 2090 UXNFBY Sxx E 2090 CFBM6DD CCAAxx connector at drive end connector at drive end Power only N A gt Power only 2090 CPWMEDF 16AAxx 2090 XXNPY 16Sxx Power with brake wires or gt Power with brake wires 2090 CPBM6DF 16AAxx 2090 165 Publication Y TD001A EN P April 2008 System Overview with TL Series Motors Y Series Motor Conversions 3 For each TL Series motor drive combination you need a connector kit to terminat
22. g startup troubleshooting and applications for your ULTRA 100 Series servo drives ULTRA 200 Digital Servo Drives User Manual publication 1398 5 0 nformation on installing configuring startup troubleshooting and applications for your ULTRA 200 digital servo drives Kinetix Motion Control Selection Guide publication GMC SG001 Product specifications and motor drive system combinations with torque speed curves for selecting Kinetix Motion Control drives motors and accessory items Motion Analyzer CD publication PST SG003 Drive and motor sizing with application analysis software System Design for Control of Electrical Noise Reference Manual publication GMC RMO001 EMC Noise Management DVD publication GMC SP004 nformation examples and techniques designed to minimize system failures aused by electrical noise Motion Modules in Logix5000 Control Systems User Manual publication LOGIX UMOO2 nformation for configuring and troubleshooting your ControlLogix and CompactLogix SERCOS interface modules Ultraware User Manual publication 2098 UM001 nformation for operating and configuring your Ultra3000 drive in analog and indexing applications Rockwell Automation Configuration and Selection Tools website http ab com e tools Online product selection and system configuration tools including AutoCAD DXF drawings Rockwell Automation Product Certific
23. gage using external Motor brake engaged Torque at 24V dc arc minutes Nm Ib in A napase arc suppression device MOV ms Diode ms TLY A120T 0 32 2 8 0 18 0 22 21 7 40 TLY A130T TLY A220T 60 1 24 11 0 0 333 0 407 22 13 73 TLY A230T TLY A2540P 2 5 22 0 0 351 0 429 42 14 86 Publication Y TD001A EN P April 2008 18 Y Series Motor Conversions TL Series Mechanical Specifications These tables provide shaft seal dimensions and motor weights for the TL Series motors TL Series Motor Shaft Seal Kit Dimensions Inside Diameter Outside Diameter Width Motor Series Catalog Number mm in mm in mm in TLY A1 xx TL SSN 1 8 9 0 35 16 0 71 3 0 12 TLY A2xx TL SSN 2 14 0 55 24 0 95 5 0 20 TLY A25xx TL SSN 3 19 8 0 78 30 1 18 5 0 20 TL Series Motor Weight Specifications High Resolution Feedback Option Incremental Feedback Option Motor Motor Weight Approx Brake Motor Weight Approx Motor Weight Approx Brake Motor Weight Approx kg Ib kg Ib kg Ib kg Ib TLY A120T 0 34 0 75 0 59 1 3 0 35 0 78 0 59 1 3 TLY A130T 0 46 1 0 0 68 1 5 0 50 1 1 0 68 1 5 TLY A220T 0 95 2 1 1 4 3 0 1 1 2 4 1 5 3 4 TLY A230T 1 4 3 0 1 8 4 0 1 5 3 3 2 0 4 4 TLY A2540P 2 6 5 7 3 5 7 7 2 6 5 8 3 5 7 7 Publication Y TD001A EN P April 2008 TL Series Bulletin TLY Motor Load force Ratings TL Series motors a
24. or the TL Series motors Specifications TL Series Motor Performance Specifications These tables provide performance specifications for TL Series motors with and without holding brakes TL Series Non brake Motor Performance Specifications Continuous Peak Motor Rated Speed at Motor Motor Max Speed Stall Torque Stall Torque Output Rated Output Rotor Nm Ib in Nm Ib in kW rpm g m Ib in s TLY A120T 0 181 1 60 0 36 3 20 0 086 5000 0 000002 0 000018 TLY A130T 0 325 2 88 0 76 6 70 0 14 5000 0 000003 0 000027 TLY A220T 0 836 7 40 1 48 13 1 0 35 5000 0 000018 0 00016 TLY A230T 1 30 11 50 3 05 27 0 0 44 5000 0 000034 0 00030 TLY A2540P 5000 2 94 26 0 7 10 63 0 0 86 45 5 0 00011 0 00096 TL Series Brake Motor Performance Specifications Continuous Peak Motor Rated Speed at Motor Motor Speed Stall Torque Stall Torque Output Rated Output Rotar Nm Ib in Nm Ib in kW rpm g m Ib in s TLY A120T 0 163 1 44 0 36 3 20 0 077 5000 0 000005 0 000044 TLY A130T Sof 0 293 2 59 0 76 6 70 0 13 5000 0 000006 0 000053 TLY A220T 0 757 6 70 1 48 13 1 0 24 5000 0 000028 0 00025 TLY A230T 1 16 10 3 3 05 27 0 0 32 4250 0 000044 0 00039 TLY A2540P 5000 2 94 26 0 7 10 63 0 0 66 3750 0 00013 0 0012 TL Series Motor Brake Specifications Brake Response Time Max Backlash Holding Coil Current En
25. ors 6 Cables with circular connectors 1 m 39 4 in Enclosure Shaft Key Shaft Seal IP65 housing No shaft key No shaft seal Feedback Incremental encoder 2000 lines revolution Rated Speed P 5000 rpm T 6000 rpm Magnet Stack Length Frame Size 1246 mm 1 81 in 2 270 mm 2 75 in 25 90 mm 3 54 Voltage Rating 230V D 115V not available at this time Series Designator Publication Y TD001A EN P April 2008 Y Series Motor Conversions 11 Wiring Motor Power Y Series Servo Wiring motor power connections for TL Series motors is identical to the Y Series motors For motor drive wiring diagrams refer to the documentation that came with your drive or Additional Resources on page 23 This table provides pinouts for wiring motor power drive end connections using the 2090 CPWM6DF 16AAxx feedback cable Motor Power Connections motor power only Servo Motor 6000 Ultra3000 Drives TL Series Pin Signal Pin Signal U Brown MP 1 U TB1 U V Black MP 2 V 1 V W Blue MP 3 W TB1 W Yellow Green MP 4 ele Jp This table provides pinouts for wiring motor power and brake drive end connections using any of these cables e 2090 CPBM6DF 16AAxx e 2090 XXNPY 16Sxx e 2090 UXNPAY 16Sx Motor Power Connections motor power and brake Motors Mots ica IAM AM Modules IAM AM Modules Uitra3000 Drives Wire Color Wire
26. r additional installation information Remove and Replace Your Y Series Motor Follow these steps to remove and replace your Y Series motor 1 Remove three phase power from the servo drive that controls your Y Series motor 2 Disconnect the motor power cable from your Y Series motor 3 Disconnect the motor feedback cable from your Y Series motor 4 Remove the Y Series motor from the machine 5 Install your new TL Series motor 6 Reconnect the motor power cable to your new TL Series motor Refer to Wiring Motor Power on page 11 7 Reconnect the motor feedback cable to your TL Series motor Refer to Wiring Motor Feedback on page 12 8 Go to Reconfigure Your Software on page 14 to reconfigure your software for the new drive motor combination Publication Y TD001A EN P April 2008 14 Y Series Motor Conversions Publication Y TD001A EN P April 2008 Reconfigure Your Software If Bulletin TLY motors are not selectable in your drive motor configuration software your motion database requires updating Refer to the table below for the software used to configure your drive and motor If you determine that your motion database does not include the TLY Axxxx motors go to the Rockwell Automation Knowledgebase website http www rockwellautomation com knowledgebase and search for Adding Bulletin TLY Motors to the Motion Database ID 50909 Drive Motor Configuration Software Drive Family Dri
27. re capable of operating with the maximum radial or maximum axial shaft loads as listed Radial loads listed are applied in the middle of the shaft extension The tables represent an 11 bearing fatigue life of 20 000 hours This 20 000 hour life does not account for possible application specific life reduction that may occur due to bearing grease contamination from external sources Maximum operating speed is limited by motor winding Location on Shaft Where Rating Is Applied Radial load force applied at center of shaft extension Y j Axial Load Force Radial Load Force Ratings Y Series Motor Conversions MotorSeries in TLY A120T 12 26 10 21 8 18 7 15 130 13 29 10 23 9 20 8 17 TLY A220T 27 60 22 48 19 42 16 35 TLY A230T 31 68 24 54 21 47 18 40 TLY A2540P 50 110 39 87 34 76 29 64 Axial Load Force Ratings maximum radial load Can TLY A120T 9 20 7 16 5 12 5 10 TLY A130T 10 22 8 17 6 13 5 11 220 15 32 11 24 9 20 7 16 TLY A230T 15 34 12 26 10 21 8 17 TLY A2540P 18 39 13 29 11 25 9 20 Axial Load Force Ratings zero radial load TLY A120T 12 26 9 20 7 16 6 130 12 26 9 20 7 16 6 TLY A220T 19 41 14 30 11 25 9 230
28. rive or Additional Resources on page 23 This table provides pinouts for wiring the TL Series motor feedback connector Motor Feedback Pinouts ive 3 Y Series or TL Series Motor Incremental 2 Drive Connector Pin Feedback Signal Wire Color 2 Kit 9 Black 1 10 AM White Black 2 11 BM Red 3 2 BM White Red 4 3 IM Green 5 14 IM White Green 10 5 1 White Blue 12 17 52 Yellow 4 13 9 53 White Yellow 8 22 EPWR 5V Grey 14 23 ECOM White Grey 6 Connector 24 Shield Housing 1 2 3 4 5 All other motor connector pins are reserved Wire colors for 2090 CFBM6DF CBAAxx cable is shown Motor feedback drive connector is MF for Kinetix 2000 and Kinetix 6000 drives and CN2 for Ultra3000 drives Wire color for 2090 XXNFY S xx feedback cable pin 17 is blue Wire color for 2090 XXNFY S xx feedback cable pin 19 is brown Motor Feedback Connector Publication Y TD001A EN P April 2008 15 pin Motor Feedback Connector o Pin 10 Pin 15 o jo Pin 5 Pin 11 55 ott Pin 1 Y Series Motor Conversions 13 Y Series to TL Series Motor These procedures assume that you have your equivalent TL Series Conversion Example Bulletin TLY motor refer to Y Series to TL Series Motor Conversions on page 4 and are ready for installation Refer to the TL Series Servo Motors Installation Instructions publication TL IN003 fo
29. ve Type Software Kinetix 2000 SERCOS Kinetix 6000 RSLogix 5000 SERCOS Analog Ultraware and RSLogix 5000 1 Ultra3000 DeviceNet DeviceNet with Indexing Ultraware and RSNetWorx Indexing Ultraware Ultra 100 and Ultra 200 Series 0 Use RSLogix 5000 software when the 1756 M02AE analog module contro All drive types Ultra Master s the Ultra3000 drive Refer to Additional Resources on page 23 for the appropriate user manual to further configure the software for your motor conversion Y Series Motor Conversions 15 Y Series Motor Specifications This section provides motor performance motor brake motor weight and load force rating specifications for the Y Series motors Y Series Motor Performance Specifications Y Series motors are available with 230V windings Y Series 230V Performance Specifications 1 Motor MaxSpeed Sia Output Rotor Inertia m Ib in Nm Ib in kW g m Ib in s Y 1002 2 4500 0 17 1 5 0 48 4 3 0 069 0 0000031 0 000027 Y 1003 2 5000 0 35 3 1 0 97 8 6 0 12 0 0000051 0 000045 Y 2006 2 5000 0 69 6 1 1 92 17 0 23 0 000015 0 00013 Y 2012 2 4500 14 12 3 8 33 7 0 51 0 000026 0 00023 Y 3023 2 4500 2 5 22 5 7 1163 0 91 0 000064 0 00056 Refer to Y Series Motor Brake Specifications for Brake Motor Inertia Y Series Motor Brake Specifications Y 1002
30. yeys 0 1 10290002 yoeqpes4 Heys ui oN Hg no 51940 LY ATL OZLW ATL 10 om seu Waxed April 2008 Publication Y Series Motor Conversions 92U2919 J9I JOJ 21 sooutio o1 NOYM SUOTSUSUIC s19joumu SUOISIOAUOO are SUOTSUDUTIP YOU suoruouip LNW SIOJOIA 6 0 0F 7 SI uorsu SIY 10 2 31 pue 91 7 suoisueuip ut p 9796 ppe ayeq uii 1070W QyGz v A 1 ue pue g 7 suoisuauup ut gg ppe ui 1070W QEZY ATL 10 OZZV ATL ue ji pue 8171 suoisuauip ut Oy 9796 ppe ui 10100 0617 4110 OZLW ATL ue 820 210 920 SVE src cru 827 ceo 82 999 992 2970 607 60 ObGzV OL 99 0 08 075 00 0 06 8tv 80 08 092 57 0 26 09 9 2 0724 98 709 1 86 09271 062 820 170 0 9572 90 eu 922 691 720 811 08 2 vo 601 691 OL 05 49 0 09 0 2 0 05 00 86V 09 002
Download Pdf Manuals
Related Search