USER`S MANUAL MODEL: 5970-80 MODEL
Contents
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19. placed in close proximity to the pole gaps during operation Credit cards magnetic discs and pacemakers may be affected by magnetic fields as low as 5G 0 5mT 2 1 Table 2 Model 5970 80 160 Electrical Connections DC Current to Magnet refer to drawing 13900360 1 TB1 Left hand terminal Positive TB1 Right hand terminal Negative DC Current from Power Supply refer to drawing 13900360 1 TB2 Left hand terminal Positive TB2 Right hand terminal Negative Ground refer to drawing 13900360 1 Ground connections are provided at two locations on the main terminal block on Model 5970 80 A grounding stud is provided near the main terninal block on Model 5970 160 Magnet Interlocks refer to drawing 13900360 1 Pin 1 amp Pin2 Water flow Normally open Closed when flow OK not used in standard GMW systems Pin 3 amp Pin 4 Over temperature Normally closed Open when coil temperature exceeds 50 CAUTION Ensure that the high current connections are tight Loose connections may lead to oxidation and overheating The field stability may be degraded and the current terminations damaged Section 3 INSTALLATION Unpacking Instructions The Model 5970 80 160 is supplied assembled If damage is evident report the damage in detail to the shipper for claim and simultaneously notify GMW in case assessment of the damage must be made Included in the carton should be 1 x 5970 80 160 Current reversing Switch 1 x Manual 1 x Spare Pa
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23. 5 TV9113931 Im ae amp SV SIMIM 123NNOD2 Adds u3 Od NO YOLIZNNDD NO ANT IOA Y 3620 2041 2529 20019 81 ay 35yHd Nidri Yad yI AD me gt yes u 324 ay pean 1 0 Z 1 1 SNid OJ SIMIM MOOTRLNI NOTI salv Nad Ny HM 1 2 une a you B P O1 Sah aaga aav w Tra Ira gt LINSWA sasas AANT S 207N2UNI ONY MATa saLyh ANAN D ear ser par warekunax SIN3W330I0D33 TV20412313 WALSAS 13N9VAW0312313 foMy r WA OS r OS BVO SNIVN mi AA OS 1 ors AJAL 3HDd VOULO0 89 13 AlddNS YIO 30 Nal EEEN IaM 0 2 WN ES 05 Ww HIS YO p5S 93LN AODr vOCT 30010 NOLOaLDad a718y NOTI OZ OQ601 GN Luvd vog Fava 2OQ R331INI ANY IN3324 12 109 NOVA 9 r WA OS SZ 31BV2 NL OvI vLye IAN I3NOVAO212313 00076 98 QN SLNINGANDA TaNvd vor ADEZ ATV LI ON JAYA SLNANOGINGD TNvd ADEZ D 006 98 GN SLNANGANDA TANYA DI ADZZ vNILN3293N DOQSEZ9H ON avd SLIN3NOdNO2 TANvd GOEQZOROYOL CN Lave SLN3N dA02 1INYa VEE
24. 70 160 Contactor Assembly Schematic Drawing 11900790 5403 RS P62B 3066A Electrical Assembly Drawing 13900290 5403 RS P62B 3066A Electrical Wiring Drawing 11900780 3472 50 RS P62B 4050A Electrical Assembly Drawing 13900280 3472 50 RS P62B 4050A Electrical Wiring Drawing 11900770 3472 70 RS P63C 60110A Electrical Assembly Drawing 13900270 3472 70 RS P63C 60110A Electrical Wiring Drawing 11900760 3473 50 RS P62B 4050A Electrical Assembly Drawing 13900260 3473 50 RS P62B 4050A Electrical Wiring Drawing 11900750 3473 70 RS P63C 60110A Electrical Assembly Drawing 13900250 3473 70 RS P63C 60110A Electrical Wiring Drawing 11900860 3474 140 RS P83C 100150A Electrical Assembly Drawing 13900390 3474 140 RS P83C 100150A Electrical Wiring Continued DRAWINGS continued Drawing 11900561 5970 80 General Assembly shown with optional ADT Drawing 11900562 5970 80 General Assembly shown without optional ADI Drawing 11900571 5970 80 Base Plate Assembly shown with optional ADI Drawing 11900572 5970 80 Base Plate Assembly shown without optional ADI Drawing 11900580 5970 80 Contactor Assembly Drawing 11900590 5970 80 Front Panel Assembly Drawing 11900601 5970 80 Back Panel Assembly shown with optional ADI Drawing 11900602 5970 80 Back Panel Assembly shown without optional ADI Drawing 11900611 5970 160 General Assembly shown with optional ADI Drawing 11900612 5970 160 General Assembly shown without optional ADT Drawing 11900621 5970 160 Ba
25. Analog Device Interface 1 a 10 11 12 13 Pull off one of the QC connectors located on the back of the ac input power receptacle Push on a 14 15 16 17 18 19 20 21 Turn off the magnet power supply and turn off the ac power and remove the power cord to the current reversal switch Remove the four screws securing the reversal switch cover and remove top cover Remove the four screws and cover plate from the cutout for the GPIB connector on the back panel Screw on a kepnut onto the ADI mounting studs about 6mm so that the lock washer faces the short end of the mounting stud Repeat for the other mounting stud Screw the mounting studs 6mm into the current reversal switch base plate threaded holes using the short threaded end Tighten down the kepnut on the mounting stud against the current reversal switch base plate repeat for the other mounting stud Remove the ADI s bottom cover by undoing the center securing screw and mount the ADI mounting bars to the bottom cover using M3 pan head screws Only required if the ADI mounting bars are not fitted to the ADJ Set the ADI DIP switches as required GMW normally uses address for the ADI installed in the current reversal switch Only required if ADI has not been set up at GMW or end user needs to change the ADI to another GPIB address Reinstall the bottom cover onto the ADI and secure with the single center screw Plug in the control wiring har
26. GMW USER S MANUAL MODEL 5970 80 MODEL 5970 160 CURRENT REVERSAL SWITCH Date Sold Serial number PROPRIETARY THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION PROPRIETARY TO GMW ASSOCIATES IT MUST NOT BE REPRODUCED OR DISCLOSED TO OTHERS OR USED IN ANY WAY EXCEPT FOR THE INSTALLATION OPERATION OR MAINTENANCE OF GMW ASSOCIATES PRODUCTS File No M59701 407 GMW Revision Date March 22 2000 955 Industrial Road San Carlos CA 94070 Tel 650 802 8292 Fax 650 802 8298 Email greg gmw com Web site http www gmw com TABLE OF CONTENTS SPECIFICATIONS Model 5970 80 Model 5970 160 WARNINGS Refer to this section before operation of Current Reversal Switch INSTALLATION Unpacking Instructions Mounting Position Electrical Circuit OPERATION General To reverse polarity ANALOG DEVICE INTERFACE Option General ADI Installation Kit GPIB Installation Kit ADI Field Installation ADI commands Software Drivers MAINTENANCE DRAWINGS Drawing 13900360 5970 80 160 Reversing Switch Schematic shown with optional ADI Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Drawing 13900361 5970 80 160 Reversing Switch Schematic shown without optional ADT Drawing 13900311 5970 80 160 Remote Control Schematic shown using internal power supply Drawing 13900312 5970 80 160 Remote Control Schematic shown using external power supply Drawing 13900370 59
27. IN VW F SNOILOANNOD LN3YYND Or HUA NMOHS 13NOVW 2 AQOZ 3SVHd NVHL YSHIO SONILVH DY NO4 06 006 1 ONG NO FIBVL GL YIA Z OV ABOZ 3SVHd HUM NMOHS AlddNS 4aMOd I 3103 NRI Addis H3MDd Op igg COO i AlddNS Y3MOd KK a7 SEL 2 12120 YQ gt C 00002 09000000000000000000000002020002000000000002000000920000000000000000020000002000002000702000000000000000000000020000000000000000020207 2 ELK RK RK 22002 2022 KAKA KKK RANK RAK KKK RIE ILIRIO 0000000000 0000070000000000020000020000000007000000702 0000202 0000200000000020200000200000202 DL VOGLOO 2Z8 3GON Nal Y3IMOd A 2 x 5 05 72 508 9 560000 es OOO SER LO 5 rer lt xX o gt 56 091 026S 4300W HOLINS TySu3jAj4u 43412 WNIHNAL WNI A a LI EK CZA 2222222222 a OPP eye seu 007 2000700207 0202000042 7020707000 R Or 7 1300 13NSVAOH15313 1 SY ANAY PICU SIN1W3HIYO3M 031419305 yahod H IY AON30D333 ONY Jy 12342 ONINSVM wax U me Tt AAT SUN B 0670065 M 0 9 SdAVO LAI NIHANI THN tH _ 1 09 SAJDWAINI LNOHUIA INANG 2 AYNI DL DILLA LSNA ANIT
28. K ONIN NO Naji DNZ 2NZ v __ NDNA 055154 5 Wo 2301 Wa SdNN12 1 6 __ 0705 zmavajy ni N itliya 0299 2 ANAL ON1039 ayaa 2 Z Sy TININ NoLa Ss OBE vi wwe Z on i 2006212 SL ji EO RE 15 __ ayo 1 zi NO 8 XINI 000081 BL 3539 j 3009 j H _ 5 5 Nyd D X N Nofe 22 S S eN v azi Naje EZ S S IN EN zea z S S Nyd Di X rN 25 52 _ 9 S S OT IN r NIE Zz L 55N asw ysi naje fez ONAT 1090 5 3 05 0900611 ON SMa asn ASSY YOLBVLNOD d V 09 HOLIS NWSMH3A33 06500611 ON DM asn ASSY NOLOVLNCD OB HOLIMS T1vS33A33 89 F lil ee Sau nal gt Emas miss ASSY 13NYd INOX BERS HOLIMS 1yS4343Y s wii WA xx 8zu 2050099 xoa 2523 200 059 PETS shes 70076 Ary poolipay BLSZ a 0 Ktp reyes ave 1 2 HALLARA azza ST 1 Nonn
29. S a inD LHI INRND WUNDA ZHI STaNNYHD lt KiTYNY h 7 9 G r Z Zd k 6 B Z B LI OLOODBGL N S a ND Naa OND EEA SSQSSSSSSSSQ 016 BZ 1 31513 13639 3 H avis 5 y resooss SIIVN3H3S NIVA HOLIMS TVSH3J3A38 __ mamara 621 0 204 2579 20119 81 a TB wore VJ Poovey BIG wag Vid Sderot beeen gael a MWY pa OLEOO6E SMa IWWWAHDS 335 AIBNASSVY YOLOVINGS IN3334410 y 535 HOLMS TWSu3jA33 JHL 40 NOISH3A 09 FHL ALON IneNi indina 0 1 90 INTK rot vend INTK ng usen USER CONNECTIONS SNIATddY 340438 IVICA LNdNI 1044402 125 51 0191115 KYLA 24 1502 MEE AING 53504 018 005 asn 91 l ES EXTERNAL POWER 24VDC SYSTEM CHASSIS GROUND NACNET WATER FLEW USED FOR ADI OPTION ONLY MANET WATER FLOW WSED FOR ADI OPTION ONLY USED FOR ADI OPTION ONLY USED FOR ADI OPTION ONLY USED FOR ADI OPTION ONLY USED FOR ADI OPTION ONLY USED FOR ADI OPTION ONLY USED FOR ADI OPTION ONLY USED FOR ADI DPTION ONLY REMOTE START RELAY 230yAr P S ON OFF CONTROL NC NO EXTERNAL CONNECTION P S ON OFF CONTROL EXTERNAL POWER 24VDC MAGNET TEMPERATURE INTK MAGNET TEMPERATURE IN
30. TK m N N wo wi N 9 N He HH 3OV3H3LNI abi QSFOQ6 BN FAQ 335 ISO S a NO Naa OND EEA 1 31513 13639 3 H avis TG E y 00 fiy STOMLNOD SLOWSY HOLIMS WWSe r Ez 080059 lt 62u z08 s P Ria 70076 VJ AES BLSZ 09 O d maero MWS AlddNS WNYALXS ONISN SIOHINOO JLOWAN YO4 2100651 ON ONIMVYC 335 AlddNS YaMOd Ar WNHYSLNI ONISN STOMLNOO JLOWSY 3S23A33 GavMNO3 3S33A33 vd NOISY 000006651 ON 1 MIEWASSVY 83d TOYXLNOD HOLIMS U w rime AJEN wa B Z EOOGE STOMLNOD HILIMS weu 205 099 57 2 8 059 Ala BLSZ 08 OW AlddNS WNYALNI 9 50 STOYLNOD 1190065 ON NIMYYG AlddNS YAMOd AVG TIVN331X3 ONISN STONLINOOD SLOWSY 3S33A33 3S33A33 91 HSNd Aver Ava NOISY 000006651 ON 1 MIEWASSVY 83d TOYXLNOD HOLIMS Addf1S d WON LaNSvW OL YaNGd 30 m ref TONGS ZAP DATED P PEELE umayta ware VJ 0 qQ3ZI0u3N3 3G 23 Q3ZID933N3 Ly
31. TaNva vat osz SOEOZOEOYOL GN 1 SIN3NDGAQJ TaNvd wes 1 Lyd ONY 2 5 annro SL3SQWOD ABNOd HOLS ISAIA E2 2S S0 992 XIS 2 9 ON JNA 350 lt NO GALLING amp 10 1 20061 DN OMG HAMS lVS3H3A3 1 43113 SI 10 7 NAHM 10611 8p 19411 877 Serres De bas 4 AMY LS HOH Li 2578 Redyood 34084 2 262 58658028268 2 WHEN INTERNAL ADI IS OMITTED ON REVERSAL SWITCH USE DWG NO 11900622 _ WHEN INTERNAL ADI IS FITTED TO REVERSAL SWITCH USE DWG NO 11900621 LLL d T Lhe 2 2 gt 1 los B ZZ9O0B W aa Her em 01691 1800611 ASSV 31 1 3Sv8 tr owz vzon t 7 Di B x r Aas S S OH Nya TI x eN 305 vse i Nofe W vs Nijo Mv cZ Nofe z VH V g gt g ymy 9 v az 103 31872 arsh A r 659 1500691 SBE F q F RY azu aw mi L e OS i 05 s 290061 ON SMA ISN HILMS NS 33A32 NO SI IYNA3INI N3H E 12900611 ON ISN HALIMS WNWSNH3A33 Gl 03114 SI N3H Zi D D 8
32. correct location A 2 0A fuse is used for 115 Vac and 1 0A fuse used for 230Vac The Fuse Drawer should then be rotated 180 and reinserted Check that the correct voltage setting is displayed next to the triangle on the lower right hand side of the AC input receptacle DC Interlock Check the operation of the DC Interlock circuit before operating the Reversal Switch Turn on the DC Power Supply and increase the output voltage to 2 volts The High Current Interlock light on the front panel should illuminate and relay RL2 should be energized If the lamp does not illuminate check the High Current Interlock circuit and remedy the problem before using the Reversal Switch Arcing The magnet stores considerable energy in its field during operation Do not disconnect any high current or ac power lead while under load or the magnetic field energy may be discharged across the interruption causing severe and hazardous arcing Current Rating Do not exceed the current rating for the Current Reversal Switch given in the specification tables in section 1 of this User s Manual Exceeding the current rating is dangerous and will damage the internal components Damage caused by using the Current Reversal Switch at higher currents than specified will void the warranty Watches Credit Cards Magnetic Discs and Pacemakers Do not move magnetically sensitive items into the close vicinity of the magnet Even some anti magnetic watches can be damaged when
33. ea e 5 E SN31 Aoma EET 3SH3A3H avy O O OO O rSnd DB OL65 1309A WSA 1 1 581848 LENSYH MINES SOLVIIGNI 3S33A334 339330S 3015100 AOLVIICNI GavVMaO4 40 2 4 amp 4 3015100 Wall 40 53015 HIH8 S399 d ONIADTIO4 OL ALA ae Pgs en es ao ASSY TaNvd Ove Eee L HOLIMS TyS8s3A33_ Ls mee 0 7620 200 009 39167 sa i mms 12288 a NIAN akt EOIIGNNGS via aayo __ CT sia Sou saya vs L Bi kb C NMINV34S C j INTEND OTe Niwa C FP 21 a jJor rgo g E S SariHd OH 1V13 91 z fsi E h ae Lt fat i S S NAINI vN usv 69 OT suma ro e NI 304 CAKE Z z IZ oe 015 vO fez 20900611 ON 5M0 ASN HOLIMS TvSH3A38 NO G3LLINO SI 10 TWNYSLNI NSHM 10900611 ON 35M0 ASN HOLIMS TvSH3JA334 OL GALLS SI IGV TWNYSLNI N3HM Eh D ME ON CT a TTT FO YO A P B 2090061 1 Ku yaa ASSY TaNVd OVE HEZH ZDKOE ZEZH ZOKOD Paya NY auans
34. k the High Current Interlock circuit and remedy the problem before using the Reversal Switch 6 1 Section 7 DRAWINGS 5 OI1VA3H3S NIVA OLEOO6E SMa ILYNIH S 335 ATIBN3SSV 3OL9V1INO9 IN3334410 y 535 HOLMS TWSu3jA33 JHL 40 NOISH3A 09 FHL ALON IneNi indina 0 1 90 HOLIMS TVSH3J3A38 EZA UNOS 204 2520 20069 P os wore VJ Poovey WI wag Dd Sderot beeen gael a MWD COMMON SYSTEM CHASSIS GROUND INTK rot vend INTK usen USER CONNECTIONS SNIATddY 340438 IVICA LNdNI 1044402 125 51 0191115 KYLA 24 1502 MEE AING 53503 018 005 asn alll NACNET WATER FLEW P 5 MONITOR VOLTS LOW MANET WATER FLOW P S MONTOR VOLTS HIGH P S MONITOR AMPS LOW x 5 MONITOR AMPS HIGH NORMALLY OPEN CONTACT P S ADI RETURN ENABLE REMOTE START RELAY 230VAP P S ON OFF CONTROL NC NO EXTERNAL CONNECTION P S ON OFF CONTROL ADI EXT POWER 12 0 ADI EXT POWER 12VDC SYSTEM CHASSIS GROUND MAGNET TEMPERATURE INTK MAGNET TEMPERATURE INTK P S REMOTE N 5 gt a savy aay STINNWHO HHEH NT BAYH H ALON 3AS5Wd SH3dNT RV 135 SS LINDY gt DHIN03 ONSA R ZHI SAIyIS FSAA EHD Canea amas 9d 3V4 LNI ye PA WINY INNAD ta
35. ness into the ADI with the 9way connector Plug in the control wiring harness into the ADI with the 10way connector Mount the ADI into the current reversal switch by sliding the mounting bars over the two vertical mounting studs located on the current reversal switch base plate Secure the ADI in place with two kepnuts QC receptacle from the ADI power lead with the same color wire onto the ac power filter Push on the removed QC receptacle from the internal power supply onto the tab of the ADI QC receptacle Repeat for the other three QC connections Check that the wire colors are the same on each terminal of the ac filter and the removed QC receptacles are returned to their original location Plug in the control wiring from the ADI with the 9 way plug into the vertical receptacle on the control PCD Plug in the control wiring from the ADI with the 10 way plug into the vertical receptacle on the control PCD The connector should be installed with the male GPIB connection and mounting flange facing the inside of the reversal switch case Secure the bulkhead GPIB connector onto the rear panel of the current reversal switch using the pan head screw provided Connect the short length GPIB cable between the back of the bulkhead connector on the rear panel and the GPIB connector on the ADI 5 2 Section 5 ANALOG DEVICE INTERFACE OPTION ADI Commands Full details given in the ADI User s Manual Analog Output Channel W16383 Set anal
36. og output to full scale W00000 Set analog output to zero Analog Input Channels R1 Read channel 1 zero input 0 full scale 16383 R2 Read channel 2 zero input 0 full scale 16383 Two State Channels TRI Read status 1 magnet temp and water flow interlock State 1 OK TR2 Not used TR3 Read status 3 reversal switch position State 1 REVERSE TW21 Turns on channel 2 reversal switch start TW20 Turns off channel 2 Note 1 After TW2 is turned on it must be turned off again to allow the reversal switch circuit to reset before another reversal cycle can take place Time between TW21 and TW20 should be about 1 sec 2 The ADI two state channel is set with jumpers to the passive position and monitors the magnet interlocks at terminal 4 on Software Drivers LabVIEW Driver A LabVIEW driver is available from GMW Associates It provides control and monitoring of the model 5970 80 160 current reversal switch and power supply The driver is supplied free of charge 5 3 Section 6 MAINTENANCE The only routine maintenance required is to ensure that the high current connections are tight and the High Current Interlock is working correctly To check the operation of the DC High Current Interlock circuit turn on the DC Power Supply and increase the output voltage to 2 volts The High Current Interlock light on the front panel should illuminate and relay RL2 should be energized If the lamp does not illuminate chec
37. ply current output programming Analog input 1 Power supply current monitor Analog input 2 Power supply voltage monitor Two State Channels Chl Magnet temperature and water flow interlock status Ch2 Reversal switch control Ch3 Reversal switch position status ADI Installation Kit The following components make up the ADI Installation Kit 1 x ADI 123G Analog Device Interface 2 x ADI Mounting Bars Dwg no 17900670 2 x ADI Mounting Studs Dwg no 179006780 4 x ADI Mounting Nuts M6 Kepnuts 1 x ADI Control Wiring Harness Connects ADI to R S Control PCD 1 x ADI Control Wiring Harness Connects ADI to R S Control PCD 1 x ADI Mains Wiring Harness Connects ADI to R S Control PCD 1 x ADI Connecting GPIB Cable 0 5M long Connects ADI to R S bulkhead GPIB Connector 1 x R S GPIB Bulkhead GPIB Connector 4 x R S GPIB Bulkhead Connector Mountings Screws 4 x R S GPIB Bulkhead Connector Mountings Washers 4 x R S GPIB Bulkhead Connector Mountings Nuts GPIB Installation Kit The following components are required to control the Current Reversal Switch through the ADI using a computer All the following items can be purchased through GMW Associates if required Controlling Computer Controlling Software GPIB Interface Board IEEE 488 National Instruments Part or similar GPIB Connecting Cable IEEE 488 National Instruments Part no or similar 5 1 Section 5 ANALOG DEVICE INTERFACE OPTION Field Installation of the
38. rs aS G 3 1 05 al 21900611 m aan ee ON 126 A18N3SSV yaandaa HOLMS xxxx 79628 08099 54 0628 208 095 181 aya 90Yb VO AID papapaq 78 52 amp O d awam See sa sea anal songs 151 yA tava fun ABN SSY 31yla asva 228006 ATIHA3SSV TaNvd INON O60061 z A18A3SSY vava 2600061 s lpuou 19 D wove 35 21 490871 r Aga ARMS 8JA03 O1 9 AFi 19 YN lt 1 9 X 2 daddyl EBga c5 9 Wa NHY 221 89 2 ANOT ACO AVM a gava A o 01335 9 ANN d3 KOd ve 0500691 6 LIM 31 1 asya zza e9ja 01 019 GIS OZ AN1 asna 2 062 5 r 3503JJ1L11 O19 915 VOL ANI asna _ 1006 2 6 zi DIN A ZI AZ1 OQIV Z SIN3NOdAQ2 TaNV d 13SQ302 H3MO0d tT OZD OrO ri 3Tj0Md NOT Ol oN 3495 21 6061 01 ar S3IMINDO2 YAHIO X04 lt I3SdH02 ayl 335 WaYNVI SN NMGHS 1350509 YaMOd 31ON amoa FX IM 514 5 aowa SVI9nOU 9 86 00 01 V SNASIAJY SIN3NQdWQ3 TaNya Aw L 1 SANANDA NOI T3Nva ADET arus vor Nias 1 TaNva SIN3NOGAOD
39. rts Kit x ADI 123 Optional 1 x ADI Mounting Kit Optional If the ADI Option has been ordered it will be installed in the Model 5970 80 160 Mounting Position The Model 5970 80 160 Reversal Switch is intended to be operated in the horizontal position either as a bench top unit or in a 19 EIA Equipment Rack Electrical Circuit Never connect or remove cables from the Reversal Switch with the power supply powered The stored energy in the magnet can cause arcing resulting in severe injury to personnel or equipment damage All terminals should be tight If terminals come loose in operation local heating at the terminations can cause rapid oxidation leading to a high contact resistance and high power dissipation at the terminals If left unattended this can cause enough local heating to damage the terminals AC Power refer to section 2 1 3 1 Section 4 OPERATION General Check that the AC voltage setting has been set correctly refer to previous section then insert the AC input connector and turn on the AC Power switch The green pilot light on the front panel should illuminate indicating that the 24V control power supply is on The white HIGH CURRENT INTERLOCK should come on if the DC Power Supply voltage is above 2 volts The reversal switch is interlocked and cannot change the DC polarity until the power supply voltage drops below 1 5V The yellow pilot lights on the front panel indicate the position of the internal rever
40. s DC Current maximum 160 Amps AC Voltage 100 125 or 200 250 Volts AC Current 2 0 1 0 Amps DC Internal power supply control power 24VDC 2 4A Fuse Ratings AC Input for 115V use 20 x 5 mm 2 0 SLO BLOW AC Input for 230V use 20 x 5 mm 1 0 SLO BLOW DC Interlock use 20 x 5 mm 2Amp SLO BLOW Electrical Connections DC Current up to 160A max M12 Stud DC Control wiring Phoenix Plug Header Type MSTB AC Power TEC320 Analog Device Interface Option GPIB Plug GPIB Female Spare Parts Kit Pilot lamps 12V x 2 Fuses type 20 5 mm 1 0 Amp SLO BLOW 5 Fuses type 20 5 mm 2 0 Amp SLO BLOW 5 Dimensions 483 mm W x 495 mm D x 266 mm H 19 0 inch W x 19 5 inch D x 10 5 inch H Weight 22 kg 48 lb excluding interconnecting cables 1 2 Section 2 WARNINGS REFER TO WARNINGS BELOW BEFORE OPERATING CURRENT REVERSAL SWITCH AC Power Ensure that the VOLTAGE SELECTOR has been set to the correct input voltage before applying AC Input Power To check the Voltage Selector first turn off power on the AC input receptacle and remove the AC input plug The voltage displayed next to the triangle on the lower right hand side of the AC input receptacle is the voltage setting To change the voltage settings insert a small bladed screwdriver into the slot on the top of the Fuse Drawer located directly below the ground pin on the AC input receptacle and pull the Fuse Drawer out Check the the correct fuse is inserted in the
41. sal contactor To reverse polarity Push the green push button on the front panel labeled PUSH TO REVERSE The following events should take place 1 2 3 4 5 Relay RL1 will latch closed programming the DC power supply down to zero current output Relay RL2 will de energize when the DC power supply voltage drops below 1 5V turning off the front panel High Current Interlock light Then relay RL2 de energizes it starts both timers TM1 amp TM2 Timer TM2 times out after 5 0 seconds providing a delay before actuating the current reversal contactor MI then times out after 6 0 seconds resetting RL1 and turning the DC power supply back on The reversal switch is then ready for another cycle Note The settings of TM1 and TM2 should not need adjustment If they are readjusted TM1 must be at least 0 5 seconds longer than TM2 delay A maximum time of 8 seconds should not be exceeded 4 1 Section 5 ANALOG DEVICE INTERFACE OPTION GENERAL The Analog Device Interface provides computer control of the Current Reversal Switch using GPIB communications It is optional equipment and can be field installed if required using the ADI Installation Kit detailed below Full details on the Group 3 Model ADI 123 Analog Device Interface are given in the separate manual The ADI has 1 Analog output channel 2 Analog status channels and 3 Two state channels The channel assignments are given below Analog Channels Analog output Power sup
42. se Plate Assembly shown with optional ADI Drawing 11900622 5970 160 Base Plate Assembly shown without optional ADI Drawing 11900630 5970 160 Contactor Assembly Drawing 11900640 5970 160 Front Panel Assembly Drawing 11900651 5970 160 Back Panel Assembly shown with optional ADI Drawing 11900652 5970 160 Back Panel Assembly shown without optional ADI Drawing 15900000 5970 80 160 Control PCB Assembly Drawing 15900010 5970 80 160 Front Panel PCB Assembly Section 1 SPECIFICATIONS Table 1 Model 5970 80 Specifications Electrical DC Voltage maximum 100 Volts DC Current maximum 80 Amps AC Voltage 100 125 or 200 250 Volts AC Current 2 0 1 0 Amps DC Internal power supply control power 24VDC 2 4A Fuse Ratings AC Input for 115V use 20 x 5 mm 2 0 SLO BLOW AC Input for 230V use 20 x 5 mm 1 0 SLO BLOW DC Interlock use 20 x 5 mm 2Amp SLO BLOW Electrical Connections DC Current up to 80A max M6 Stud DC Control wiring Phoenix Plug Header Type MSTB AC Power TEC320 Analog Device Interface Option GPIB Plug GPIB Female Spare Parts Kit Pilot lamps 12V x 2 Fuses type 20 5 mm 1 0 Amp SLO BLOW 5 Fuses type 20 5 mm 2 0 Amp SLO BLOW 5 Dimensions 483 mm W x 541mm D x 177 mm H 19 0 inch W x 21 3 Inch D x 7 0 inch Weight 20kg 44 16 excluding interconnecting cables 1 1 Section 1 SPECIFICATIONS Table 1 Model 5970 160 Specifications Electrical DC Voltage maximum 100 Volt
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