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Product Manual - TDK-Lambda Americas Inc.

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1. 7 95 INHIBIT 21 2 L 4300uF 450V 2 E1 VNR VNR A4 UPPER INVERTER ASSY 20 851 400 01 000 608 C DAB A6 HIGH VOLTAGE ASSY APPLICATION LTR E C O NO BY APP USED ON NEXT ASSY QTY 00 RELEASE ECO 304 10 90 JT 802 L 003 0274 01 320 4 91 TG 3 REL 10 20 95 cus Eco 16288 6 18 37 cus 9 HV OUTPUT GND BLK Swi ON OFF 003 0274 CONTROL BD 20 003 301 001 0219 INVERTER ASSY COAX 2 COAX 1 20 851 400 9 01 000 608 V P22 P18 NOTE Aii 20 SEE FAMILY TREE 004 0011 DISPLAY BD ASSY p17 003 0261 01 000 611 01 000 610 ASSY 003 0266 01 000 611 14 7 KEYLOCK FRONT PANEL F2 003 0277 55 777 REFERENCE DESIGNATIONS HIGHEST NOT USED 51
2. APPLICATION LTR NO BY APP USED ON NEXT ASSY QTY 00 ECO 299 8 90 DRP YD 4 YD 6 01 ECO 340 3 91 JT L 402 802 02 ECO 387 5 9 JT Ghot 03 CHANGE TO FORMAT 10 19 94 SAaB 7603 RELEASE 11 95 SAdB Gg ECO 415212 2 13 96 WJW 5 C 0 16806 11 13 97 CUS D 419281 7 7 00 LPN J1 8 2 220VAC gt 7 OUT T 6 PL56 28 FAN 2 2A gt 5 7 6 2 220 3 INPUT 9 4 10 3 2 5 2 FRONT PANEL fw 12 1 s1 ON OFF CR7 1N4006 C5 C2 CR4 CR5 470uF 470uF A15F A15F R3 SOV SOV 3A 50V 3A 50V lI cl gt gt CR2 CR10 CR12 CR11 1 5 4 3 12 GROUND 3 55 UNFILTERED REL TO MFC ENG CTL ENG DATE 11 16 95 pot 11 16 95 id DWN DATE TURCOTTE 3 20 90 EN DATE MK 10 19 94 DATE 10 19 94 SHEET 1 OF 1 LAM An Invensys company AUXILIARY BD 802 STD i REV 094 000 612 THIS IS COMPUTER GENERATED DWG REVISIONS NO MANUAL CHANGE
3. 22 Table 5 8021 Rear panel Functions ass creati Rer eere eoe reete edible reu 24 Table 6 802 Remote Interface 30 3 83488001 Revision L Notes 4 83488001 Revision L 1 GENERAL INFORMATION 1 1 1 2 User Manual Content This User s Manual contains the operating instructions installation instructions and specifications for the ALE 802 series high voltage power supply The instructions refer to standard power supply models and include checkout installation and operation of the 802 series Suggestions and requirements for connecting AC power load cables and signal cables are given Various operating modes and programming modes are described The model 802 is just one model in a broad family of HV power supplies covering the power range from 500J sec to 30kJ sec a single package and to 1MW and beyond in parallel systems For more information please visit our web site at http www us tdk lambda com hp product html high volt htm NOTE This manual contains information instructions and diagrams which apply to standard constructions If special features or modifications have been installed the instructions specific to that modification are contained in Addenda and take precedence if conflicts exist Please take care to refer to the correct information for your unit Intr
4. 1 802 TG 3 REL 11 1 95 CJS SEE SHT 2 FOR 2 120 11W 2X MOUNTED OFF VNR BD 1 1 SEE SHT 3 FOR BOARD L1 CIRCUIT BREAKER OPTION 003 0206 0065 1 01 000 609 1 1 1 9 zl S 1 2 M 12 i 0065 A6 HV 1 HIGH VOLTAGE puo 55 1 4300uF A 2 FOR 208VAC 450V ae A 1 S E GND VNR EB 1 i IFB VFB 1 1 1 Sa FOR P O poe yea I 1 VNR SENSE 41 y CIRCUIT 2 CETEROS bs eee Ae lee 4300uF esa TIE Put ETE ee J 550 Wr 5 2 1 4 AUXILIARY BD 20 799 000 A4 01 000 612 1 UPPER INVERTER 55 20 851 400 25 01 000 608 __ 1 I 1 I i hese SSS Spares i A3 i CONTROL BD 2 El 4 i y 20 003 3 1 pity NRO NRE 001 0219 EE Ba 18 1 1 1 1 1 LOWER 1 1 1 15 1 1 1 INVERTER CONTACTOR ASSY i COAX 2 COAX 1 20 051 400 1 01 000 608 1 1 I 1 7 1 IFRONT BLANK 002 0227 I 1 i E2 I I 1 1
5. 21 View set push button Ref 8 21 Current bar graph Ref 9 tee ettet era 21 Current Display chute ere e NBI EH t d tee 22 Power switch ber erae sities en anis Edd dis 22 Front Panel Layout S cid D c ee cited 22 Front Panel Layout OEM tier o Ec epos 22 Rear Panel Layout L 23 Rear Panel Layout S 0 04 00 25 Rear Panel Layout OEM 1 4 8 n 26 REMOTE CONTROL CONNECTOR PIN DIAGRAM 27 OPERATING INSTR GTIONS eec tpe tyre br tib 29 Local Operation 802L only e chart eot 29 Remote Operation All models 30 Remote Control Sequence 24448400000 nnne nnne 33 Parallel en S tem ite ta d s 34 APPLICATION NOTE Pt peritum de eere 39 2 83488001 Revision L List of Figures Figure 1 802L Front VICW repente Er etie Sae ne cradle e 13 Figure 2 802L Rear VID socie cu en etie een 14 AERIS PLE 14 Figure 4 Input Terminal Block
6. 1 wo NEXT ASSY DESCRIPTION APPROVED DATE 4 05 5 05 4 HDSP 3601 HDSP 360 CI MTR_REF 18 100pF 16 0 22uF 50v CI GND CI TEST 50V __ _________ 022 50V 2 RPG gt GND cw R4 5 VOLTAGE C15 C17 0 22 251 50V DA7WF c14 U GND GND XXX 50V gt 5 13 C10 0 22uF 10uF 50V 25 GND ELECTRONIC MEASUREMENTS INC SCHEMATIC 1202 DISPLAY PCB Tee DRAWING NO 01 000 728 THIS 15 COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED CALIBI R26 327 0 5 24 25K A1 COMPENSATION R2 COAX 1 gt 1 1 NC gt 2 5 APPLICATION LTR BY APP 13127 BUFFER STALLED 121 TEMP J2 9 INV J2 10 43 9 3 9 INV B 03 10 Vref J1 18 00TUF EN 2v 6 18 J1
7. View set push button Push to view the output voltage set point in local mode 9 Current bar graph Analog bar graph showing average output current 96 10 Current Display Digital display of average output current 5 11 Turns on off power to auxiliary circuits Table 3 Front Panel Controls and Indicator Functions L Model The front panel controls indicators are described in detail in the following sections 1 83488001 Revision L Push Button Ref 1 DO DEPRESS THE HV PUSH BUTTON UNLESS SUITABLE CAPACITIVE LOAD IS CONNECTED TO THE POWER SUPPLY S OUTPUT CABLE AND THE LOAD IS CORRECTLY GROUNDED The HV ON push button is a momentary switch that when depressed turns on HV output in local mode keyswitch in local position only if there are no faults present within the supply If faults are present when the HV ON button is pushed the supply will not turn on and both the HV ON and HV OFF LEDs will illuminate When both the HV ON and HV OFF LEDS are illuminated together this indicates a Summary Fault If the keyswitch is in the remote position the HV ON push button has no function Status LEDs Ref 2 There are 6 status LEDs on the front panel indicating the state of the HV Output circuit and various fault detection circuits in the control system 5 3 1 HV ON LED The HV ON LED indicates that the HV output circuit is enabled and the supply will deliver output current if it is not in
8. 5 A W1 13 AND 14 ARE NOT USED ON OPTION 2 ONLY Wit IS USED ONLY ON OPTIONS 1 AND 2 SEE FAMILY TREE 004 0019 MTL FIN Ol REL TO MFG REFERENCE DESIGNATIONS HIGHEST S1 NOT USED M1 C2 12 9 16 2 w24 w1 11 13 14 N E2 ENG CTL PRJ ENG DATE DWN He HE EE HE HE NDO 1 DATE e ELECTRONIC B WEAVER 12 90 MEASUREMENTS INC 6 17 95 SCHEMATIC 802 P L DOC REL DATE DATE 488 Theses 6 17 95 Pee N A Woot om os 001 0257 UO 400VAC SYSTEM gt 44 E A COMPUTER GENERATED DWG APPLICATION LTR NO BY APP CIRCUIT BREAKER OPTION 2 NO MANUAL REVISIONS ARE PERMITTED USED ON NEXT ASSY QTY SEE SHEET ONE 72212 252 1 FRONT PANEL ASSY 003 0222 1 1 1 1 X VNR BD EE 003 0206 ____ BOARD _ r 01 000 609 1 I l 1 1 39 1 1 1 WV 7 O 1 1 i 1 1 1 1 1 I A1 1 REAR i PANEL n a 55 partes 1 003 0224 1 rue A As E TEA E EA AS IMG ONCE US NON
9. da 7 1 I 1 1 I 1 4 P81 J1 i A9 l d AS ASSYI Ig AUXILIARY BD d 72 20 799 000 i b d 01 000 612 m 14 1 15 4 EE 1 1 1 2 2 N c 21 C OPTION 2 iL 802 OEM VERSION WITH CIRCUIT BREAKER AND WITHOUT FUSES 1 I 1 1 1 93 J2 5 P9 145 n rm 1 INTLK 1 12 H p EE M contactor 1 215 I 1 1 1 1 1 SHEET 3 OF _ REL TO MFG ENG CTL D ENG DATE DWN DATE ELECTRONIC B WEAVER 12 90 MEASUREMENTS INC 5 MFG DATE CHK TITLE SCHEMATIC 802 OEM FRA A mE 146 17 95 400VAC SYSTEM SCALE APP DATE DWG NO REV N DO NOT SCALE DWG 6 17 95 001 0257 THIS IS COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED OPTION VNR BD 0035 0206 01 000 609 1 F2 CONTACTOR 1 BOARD T AC2 4 A1 REAR PANEL ASSY 005 0224 9 55 5 AUXILIARY BD 20 799 000 01 000 612 gt BUG APPLICATIUN LTR NO USED NEXT ASSY QTY SEE SHEET ONE OPTION 1 802 OEM VERSION WITH CONTACTOR 2 o
10. 16 Figure 5 Typical Load center Re cer Rea s nce ER De xU 17 Figure 6 802L Front Panel Controls and 1 19 Figure 7 Front Panel Controls and Indicators S 002222 00 0 0 22 Figure 8 8021 Rear Panel Connections 2 422 1 1 eene enne nnne 23 Eiguig 9 8025 Patel co eret e de m Ope teat afi a dtd etna Aion 25 Figure 10 SO2OEM Bear e noted each pty hec en 26 Figure 11 Remote Interface Connector and 27 Figure 12 Suggested external remote interface 00 31 Figure 13 Typical remote Interface 34 Figure 14 802L Parallel System Control Connections 35 Figure 15 8021 and 8025 Parallel System control Connections 36 Figure 16 Parallel Operation Connections for 802S OEM 37 List of Tables Table 1 802 Model Description FOIma l uu n t 8 Table 2 Recommended 16 Table Front Panel Controls and Indicator Functions L 19 Table 4 Front Panel Controls and Indicators S
11. LED13 HLMP 2300 2500 15 15 LED20 HLMP 2300 LED21 HLMP 2300 CURRENT J 022 D 10uF 25 1 22 HLMP 2300 LED23 HLMP 2300 cw 5 RPB 2 56 RHI REF OUT REF ADJ MODE LED25 HLMP 2300 LED24 HLMP 2300 C44 un 0 22uF R28 LM3914N 50V 1 5K LED26 HLMP 2300 GND GND LED28 HLMP 2300 mi LED29 HLMP 2300 15 ELECTRONIC MEASUREMENTS INC PROJ ENG DATE DRAWN DATE JAB 9 5 97 DSF 8 29 96 SCHEMATIC MFG DATE CHK DATE 1202 DISPLAY PCB RS 9 5 97 DRB 8 29 96 DOC REL DATE ENG DATE P L PCB NO GFS 9 5 97 eass 8 29 96 PE 21 003 900 vor 2 130 2 APPVD DATE DRAWING NO RI GFS 9 5 97 01 000 728 R36 300 1 4W 5 U O O JMP8 JMP9 DGND Q 014 015 1449356 1N4936 C30 c31 HDSP 3606 10uF 0 22uF 25V DGND R35 300 1 4W GND R21 510 1 44 5 VRI 45 1 3 0 REF TEST TL431ILP 25 2 3 60 5 GND C32 0 22uF 50V ICL7107CPL 1CL7107 29 10uF 25V DSP7 HDSP 3601 DSP8 HDSP 3601 GND GND 11 RM 300 5 U DGND 05 05 4936 1 4956 DSP HDSP 3606 c12 10uF 0 22uF 25V 50V DGND R10 300 5 DCND 06 R3 Xxx C CURRENT O JMP1 JMP2 05 2 HDSP 3601 LL L ICL7107CPL 1CL7107
12. 1 2 12 14 22 W27 w24 E2 l or TOL REL TO MFG ENG CTL x 3 02 DATE DATE Gay E NG 1005 TURCOTTE 4 90 MI 2 FRAC 1 64 DATE DATE TITLE ANGLES t 1 7 B WEAVER 10 90 SCHEMATIC 802L k DOC REL DATE DATE 6 9 95 208V AC SYSTEM SCALE APP DATE DWG NO REV NONE po nor SCALE pue Bot 6 9 95 001 0108 THIS IS A COMPUTER GENERATED DWG APPLICATION LTR NO BY APP MANUAL REVISIONS ARE PERMITTED USED ON NEXT ASSY GTY 00 REL ECOZ 304 10 90 JT 003 0234 802 5 01 ECO 320 4 91 JT ECO 16288 6 16 98 CJS CONTACTOR A2 VNR BD MOUNTED OFF 120 14 2X 003 0206 _ BOARD _ nid 01 000 609 E 1 ACL A 2 THES Jasa 6 HV OUTPUT HIGH VOLTAGE C2 ASSY JP2 L 4300uF AN E2 01 3 FOR 208VAC GND de _ pe IFB lt gt JP1 T Oo FOR 400VAC Al 55 PANEL ASSY 003 0224 5 AUXILIARY BD 7 20
13. 799 000 A4 3 01 000 612 11 UPPER 4 INVERTER ASSY 20 851 400 01 000 608 2 1 J6 ga ho EE 1 2 CONTROL BD E2 E1 E3 E4 4 20 003 301 VNR VNR 001 0219 J3 PS 8 3 INVERTER ASSY b COAX 2 COAX 1 20 851 400 p 01 000 608 s a REMOTE REFERENCE DESIGNATIONS HIGHEST NOT USED LED DISPLAY BD ASSY NOTE 17 003 0275 0 SUITE SEE FAMILY TREE 004 0012 e An P20 P2 W25 W24 E2 A7 FRONT PANEL a pe ASSY 003 0276 ONOFF suc 1 OL REL TO MFG ENG ENG DATE DATE E ELECTRONIC N A gt 5 J 4 90 y MEASUREMENTS INC CHK DATE B WEAVER 10 90 SCHEMATIC FIN 3 DATE ENG DATE 802S 208 SYSTEM N A SCALE N A APP DATE DWG ND 001 01 12 E THIS IS COMPUTER GENERATED DWG APPLICATION LTR E C 0 NU BY APP NO MANUAL REVISIONS ARE PERMITTED USED ON NEXT ASSY QTY 00 REL ECO 301 7 90 JT 802 Lv AC 003 0230 Eco 320 7 0 TG 3 REL 8 24 94 Cus SEE SHT 2 FOR 2 120 114 2X CONTACTOR OPTION VNR BD MOUNTED OFF
14. 01 000 608 1 9 1 2 CONTROL BD 20 003 301 001 0219 Pup 8 5 3 INVERTER ASSY COAX 2 20 851 400 7 01000608 J5 REFERENCE DESIGNATIONS HIGHEST NOT USED NOTE 51 M1 SEE FAMILY TREE 004 0017 lt LED DISPLAY BD ASSY 17 1 003 0275 11 001 0114 20 2 w25 W20 24 E2 A7 FRONT PANEL ASSY 003 0276 5 1 ON OFF 5 _1_ _1_ TOL REL TO ENG CIL x EUM ENG DATE DWN DATE e ELECTRONIC N A S WENVEB 12 66 Kan MEASUREMENTS INC FRAC 1 4 DATE ANGLES 247 SCHEMATIC FIN PA 488 DOC REL DATE ENG DATE 802S 400VAC SYSTEM N A SCALE APP DATE DWG NO IREV NONE DO NOT SCALE DWG 001 0253 THIS IS COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED c 4 z m p 1 PANEL ASSY 003 0224 J3 J2 INTLK REMOTE a APPLICATION LTR BY APP USED ON NEXT ASSY QTY 00 REL ECO 320 4 91 JT 2 II Ci RICE
15. V JP2 Of FOR 208 OPTION 1 802 VERSION WITH CONTACTOR SHEET 2 _2_ REL MFG TURCOTTE 4 90 ENG CTL PRJ ENG DATE DWN DATE En ELECTRONIC MEASUREMENTS INC DATE DATE 6 17 94 DATE TITLE SCHEMATIC 802 6 17 94 DATE J 6 17 94 208 5 5 001 0103 THIS 15 A COMPUTER GENERATED DWG APPLICATION BY APP NO MANUAL REVISIONS ARE PERMITTED USED ON NEXT ASSY eTv oo RELEASE ECO 301 7 90 42 802 LV 003 0230 01 ECO 320 770 TG 3 REL 8 24 94 cus FRONT PANEL 55 003 0225 1 1 CIRCUIT BREAKER OPTION 2 A2 VNR BD 003 0206 JP4 r 7 01 000 609 JP5 EQS F2 1 30 1 N JP2 vilis 208VAC 1 H 1 i E1 1 REAR PANEL ASSY 003 0224 1 he ca Redes dei 7 IFAN ASSY I 1g AUXILIARY BD 11003 02721 i7 20 799 000 E 01 000 612 14 j E i E 16 1 Eb OPTION 2 1 4 gt n ees ees
16. 12 45 186 ON OFF J1 15 lt e SP13 J6 15 J1 16 45 15 vef BUFFER V INHIBIT J5 14e e J6 14 INHIBIT 25 13 J6 13 lt e Pit 1 2 Y D24 4 4 AUTOCAD DRAWING THIS 15 STANDARD FORMAT NOT ALL BOXES APPLY TO EVERY DRAWING AND MAY NOT BE FILLED IN 1034 46 v 202 NOIE REF DE REFERENCE DESIGNATIONS C12 HIGHES NOT USED 269 2 042 12 SUMMARY FAULT 2 3 M 923 5 NEXT ASSY 06 REVISED PER ECO 424 8 91 2 SES dE 102 152 402 802 07 ENGINEERING CHANGE do 18 rua 04 30 02 RFC v NC 3 J1 14 NC 5J1 26 m e J2 2 8 09 27 06 R87 DR NE A 4 7 42 2 4 7uF 35V 244 139 40106 470 N 244 L 09 TuF 50V _ 4013 6 R43 1 202 52 55 T e 20K 5 4 4 35V Not DRIVE A 4 N914 Iy ede C45 12 45 2 4 47 5 F 50V 6 SC427 e C46 35 3 5 2 DRIVE 21 tS 0 V PEAK DETECT 4 9 A D17 N914 680K 2 T 1N914 em R53 M DRIVE B 15K 922 40106 2 4 5 1 OVER LOAD TIMER 7 45 1
17. SEE SHT 3 FOR BOARD 200 N i L1 CIRCUIT BREAKER OPTION 003 0206 Jt 01 000 609 1 1 1 1 25 ee TE VNR 5 30 1 1 1 12 1 0 2 20k n A6 HV OUTPUT HIGH VOLTAGE VNR NEUT EZ 74 55 1 1 E2 N FOR 208VAC 20K N 1 CND E8 VNR i K AK IFB VFB 1 1 1 1 1 1 1 1 1 P O JI P 0 REAR SENSE 4 PANEL gt CIRCUIT 55 61 003 0224 TERT ESO 4 4 1 7 PSS SSS SSS SS SS erue mu SS SS SSeS SS SS SS 1 1 I 1 1 I 1 9 5 1 QE2 El IFAN ASSY AUXILIARY VNR VNR 1003 0272 20 799 000 i 4 01 000 612 Put UPPER INVERTER 55 i 5 20 851 400 gg dazu VAR ES C ENS 1201 000 608 __ 1 1 1 J2 P5 1 I 1 1 i A3 i CONTROL BD 20 003 3XX b 001 0219 ED INTLK o 1
18. voltage polarity mode input options Model L S OEM Output Voltage Range kV POS or NEG Polarity AC INPUT VOLTAGE OPTIONS 50 60Hz 3 40A Max Latching Overload AC Contactor 50 60Hz 3 400VAC 25 Custom cable m XXXX length Table 1 802 Model Description Format Standard uffix 5V Programming 200 240VAC LowEnabe EN Standard Blank Continuous 8 83488001 Revision L 2 SPECIFICATION 2 1 Average Charging Power 8 000 Joules sec cV x Rep Rate 2 2 Peak Charging Power 9 000 Joules sec teharge 2 3 Average DC Power 8 000 Watts 1 2 4 5 10 15 20 30 40 50kV variable from 10 100 of rated 2 4 Output Voltage Range Other voltages on request please contact the factory 2 5 Polarity Available as fixed Positive or Negative Please specify at time of ordering 1 39kV Models DS2124 Coaxial cable with proprietary HV connector 2 6 HV Output Cable 40 50kV Models DS2214 Coaxial cable with proprietary HV connector 2 7 HV Insulating Medium Exxon Mobil Univolt N61B or equivalent insulating oil 200 240 180 264 30 380 440VAC 340 460 30 N 50 60 2 2 8 AC Input Voltage Please specify at time of ordering 2 9 AC Input Current 40A for 200 240VAC Input 25A for 380 440VAC input UL CSA approved terminal block 30 GND for 200 240VAC 30 N 2 10 AC Connector GND fo
19. 1 CD40106BE CD4081BE R19 ISET REM GND GND 040668 03 1N4742A CD4066B REMOTE COMMON R44 U4 E is 21 ILE 10 10K 2200pF 2200pF R30 10k 415 Cj 04071 040106 100v 1907 040106 53 R39 470 10 U U 25V DGND DGND DGND DGND DGND DGND 242 HARDWARE 15 15 15 U 15 4071 040106 CD4081BE 040668 U2 E z 4 C19 4 c6 0 22uF 629 C38 0 22uF 50V 0 22uF 0 22uF 50V 50V 50V DGND DGND DGND DGND CD sno 300 NOTES os C45 0 22 0 22 20v 4 50 1M358 pe 1 4742 1 UNLESS SPECIFIED ALL RESISTORS ARE OHMS CARBON COMP 1 4W 5x VREF CD4066B 1000 AND M 1 000 000 2 REF ASSEMBLY 20 008 400 GND GND GND GND R54 4 27 ALL CAPACITORS ARE MICROFARADS 2 1 Tem ue em m PROTO RELEASE 8 29 95 ors CS wma ors 3 GENERAL CLEANUP 6 13 97 GFS Revease LPN 7 31 97 ers B Eco 1666 tpn 9 4 97 crs cog meo s w s 15 1 05 HLMP 2300 LEDG HLMP 2300 c2 25V LED7 HLMP 2300 LM3914N LED8 HLMP 2300 DGND lt 2 5 VFS REF OUT 22 E 0 22uF em LED10 50V HLMP 2300 R13 1 5K LED HLMP 2300 GND GND
20. LOWER i EE INVERTER CONTACTOR l ASSY 2 20 851 400 an ___01 000 608__ CEPR i E fal x A i 1 219 HIGHEST NOT USED I NOTES S1 E 4 13 AND 14 ARE NOT USED ON OPTION 2 ONLY lt W11 IS USED ONLY ON OPTION 1 AND 2 5 DOUA ie d SEE FAMILY TREE 004 0006 IFRONT PANEL BLANK 002 0227 W1 11 13 14 7 1 1 ETI 2 1 1 sucer 1 or 3 PS T MTL TOL REL TO MFG ENG CTL X 2 ELECTRONIC X 1 or PRI ENS DATE m URCOTTE 4 90 MEASUREMENTS INC 005 FRAC 1 64 M 6 DATE CHK DATE TITLE ANGLES 1 2 B WEAVER 10 90 SCHEMATIC 802 OEM FIN P L 487 DO L DATE 10 13 95 208V AC SYSTEM SCALE N A 001 0105 THIS IS A COMPUTER GENERATED DWG APPLICATIUN BY NOU MANUAL REVISIONS ARE PERMITTED USED ON NEXT ASSY oo RELEASE 301 7 90 ut h 802 0 LV 003 0230 Eco 320 7 90 AA TG 3 RELEASE 8 24 94 4 CONTACTOR OPTION 1 VNR BD CANC NE 005 0206 BOARD 01 000 609 ES F3 ede 2 OS AC2 30 F1 1 1 PANEL ASSY 003 0224 FAN ASSY 003 0272 I E1 O 01 5 AUXILIARY BD 20 799 000 01 000 612
21. 0 10V programming LP Latching Overload Protection requires HV reset after overload fault 2 27 Options DC Continuous DC operation CT AC line contactor option for 802 OEM only standard on 802L and 802S Double terminated HV cable and mating bulkhead connector 2 28 Ordering Info Model XXkV POS or NEG YYYVAC ZZ options 2 29 Ordering Examples 802L 10kV POS 802S 1kV NEG DC 802 OEM 50kV POS 400VAC All specifications subject to change without notice 12 83488001 Revision L 3 OUT BOX INSPECTION 3 1 3 2 Visual Inspection Prior to shipment this instrument was inspected and found to be free of mechanical and electrical defects As soon as the unit is unpacked inspect for any damage that may have occurred in transit Verify the following a Check the operation of the front panel control knob should rotate smoothly b Confirm that there are no dents or scratches on the panel surfaces Check front panel meters and LEDs for any broken or cracked lenses If any damage is found follow the instructions in Section 3 3 Electrical Inspection Before the power supply is installed in a system verify that no internal damage occurred during shipping A set of simple preliminary electrical test can be performed if desired These tests are described below NOTE The sequences described are for L model supplies with local controls fo
22. 600V 200 EA 1 1 1 4W 20K 665 1 4W 1 48 1 4W NOTES 1 vnruv 233v 112 o 2 1 5 4 VNRLV 191v n TD 3 7 MUS Ji 5 Y LI IRFD113 lt EE 4 6 2 CAPS CA amp CB AND RECTIFIERS Q1 amp Q2 z 65 4 s ARE NOT ON PRINTED CIRCUIT BD U2 B 20K ZR 47 3 393 1 44 35 3 UNLESS SPECIFIED ALL RESISTORS ARE IN OHMS 100K CR2 C4 c5 c6 1 REFERENCE DESIGNATIONS 1 44 2 047 0 1MF 07 7 1N4735A ALL CAPACITORS ARE MICROFARADS 24 50V 50V 50V 6 2V 1W R12 HIGHEST NOT USED 1000 AND M 1 000 000 x 10 4 4 4 4 Ww 20 gt CB 4 REF ASSEMBLY 20 023 900 1 4W RE 12 9 7 U2 A LM393 JP2 me RELEASE TO MFG ENG CONTROL LAMBDA EMI 401 PRJ MGR DATE DWN DATE TITLE 04 SA 10 6 00 LPN 4 27 00 SCHEMATIC A2 RAC Wg4 A CHK DATE R103 R28 THRU R100 DATE ANGLES 1 RS 11 20 00 GFS 1 27 00 VNR BOARD XR802 SID u2 P L DOC REL DATE ENG DATE PCB PADS DRAWING 488 pou S A 1 27 00 21 023 900 SHEET 1 OF 1 THIS IS STANDARD FORMAT SCALES ms RAINER REV NOT ALL BOXES APPLY TO EVERY E DRAWING AND MAY NOT BE FILLED GFS 1 27 00 01 025 900 D
23. Bar graph is active in local and remote modes 21 83488001 Revision L 5 11 Current Display Ref 10 The Current Display is a 4 digit LED indicator showing the average current delivered by the power supply output Current display is active in local and remote modes 5 12 Power switch Ref 11 The power switch connects AC input power to the control circuitry and causes the internal AC contactor to close if the interlock loop is closed 5 13 Front Panel Layout S Model The 8025 series power supply is equipped with a partially instrumented front panel featuring status LEDs and a power on switch The 8025 can only be operated remotely via the control connector located on the rear panel see Section 6 2 MODEL 802S STATUS ale HV ON systems HVOFF INHIBIT END OF CHARGE INTERLOCK OPEN LOAD FAULT OVERTEMP POWER Figure 7 Front Panel Controls and Indicators S Model REF DESCRIPTION NOTE SECTION Status LEDs Indicates status of supply and presence of any faults EDT Turns on off power to auxiliary circuits Table 4 Front Panel Controls and Indicators S Model A description of the function of the LEDs and the power switch are given in sections 5 3 and 5 12 respectively 5 14 Front Panel Layout OEM Model The 802 front panel is completely blank and features no indicators or switches 83488001 Revision L 5 15 Rear Panel Layout L Models All of the interconnect and HV
24. On to Off Input impedance gt 1 If the EN option is installed 15V Off Ground or open On 9 Peak output volts 0 10V 1 Peak detector of output voltage waveform Can be used to drive a meter displaying peak charging voltage Impedance 10kQ If the 5V option is installed the voltage level is 0 5V 10 HVONLED O Open collector through 1000 Low impedance when HV output is enabled 12 GND Control circuit return Also chassis earth ground 13 Charge current Uncalibrated Analog of output current waveform Impedance 10kQ 14 15 15V through 1000 16 Overtemp LED O Open collector through 1000 Low impedance when inverter overtemperature condition occurs 17 Interlock LED O Open collector through 1000 Low impedance when external interlock circuit is open 18 Load fault LED O Open collector through 1000 Low impedance when load fault condition occurs Load fault is normally a non latching fault and will self reset after approximately 500ms unless caused by an output overvoltage where the supply will latch off For models with the LP option an external RESET cycle is required to restart the unit 19 Summary Fault O Open collector through 1000 Low impedance indicated a summary fault condition LED Summary fault is a logical OR of Overvoltage Overtemp AC Line and Open Interlock conditions 20 Inhibit Input OV Inhibits unit 15V or open allows operation Input impedance gt 10 Note use eith
25. The HV OFF push button is a momentary switch that when depressed turns off HV output If the power supply shuts off with a summary fault indicated by HV ON and HV OFF LEDs both illuminated then this condition can be reset by pushing the HV OFF HV ON HV OFF button sequence If the supply is operated in remote mode the HV OFF push button will still function Off Local Remote Keyswitch Ref 7 DO NOT MOVE THE KEYSWITCH POSITION FROM OFF TO LOCAL OR REMOTE UNLESS A SUITABLE CAPACITIVE LOAD IS CONNECTED TO THE POWER SUPPLY S OUTPUT CABLE AND THE LOAD IS CORRECTLY GROUNDED The Off Local Remote Keyswitch switches the 802L power supply operating modes between OFF LOCAL and REMOTE The key can be removed in the OFF position to prevent unauthorized use If the switch is in the LOCAL position the supply will operate from the front panel In the REMOTE position the supply can only be operated via the remote control interface An L model supply can simulate an S or OEM model with the key in the REMOTE position View set push button Ref 8 The view set push button changes the reading on the digital voltage display from the power supply output voltage to the programmed voltage set on the local voltage set potentiometer After pushing this button the set voltage is displayed for approximately 3 seconds Current bar graph Ref 9 The current bar graph is a quick view analog percentage indication of the average current delivered by the supply
26. V ANALOG D22 4 J6 11 OVERLOAD TiNSA 1595 11 J41 25 CURRENT j 4 gt 45 25 R64 00 eae C25 J1 17 V PEAK 15 17 CS 2200pF AuF S0V 10 LOAD FAULT XA C55 i 50V 2 0 1 END OF CHARGE C56 13 EN 6 90V 9 HV ON C57 Auf 50V 025 RE 9 1N914 10K 20 E S WAP 20 HV OFF C585 F 50 4 4 0 M 2 C59 1 5 INHIBIT SEN 14 05 ceo F 50V D G E39 5 3 INTERLOCK OPEN EDU SHEET 10F 1 J6 017 t 005 R96 R92 94 SP15 51 2 5 3 019 REL TO MFG ENG CTL PRJ ENG DATE DWN DATE AMCAD 7 13 95 t 1 84 MFG DATE Oo DATE 2 7 A AMANAMI 13 95 NOT POPULATED ARE C8 64 68 D3 30 R8 9 47 49 88 9 1 13 95 DOC REL DATE DATE DATE SCHEMATIC CONTROL BD RE V B 0219 _ lage scale nwa 7 13 95 5 15 COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED REFERENCE DESIGNATIONS HIGHEST NOT USED C6 CR8 F1 J3 R3 1 U1 R4 1W J3 5 INTERLOCK 414 13 CONTACTORY 12 1 OPEN R1 1000 1 4W CI CR1 R2 4 7uF OPEN 100K 50V 1 4W V MER te at op te oe 6 INTERLOCK CLOSED
27. connections for the 802L are located on the power supply rear panel Figure 8 shows the rear panel layout and location of the various connectors DARD UU M AD V 8 Im DEDE E VS nm CY nn 9 INHIBIT INTERLOCK j gt CO 3 200 240V Ne 180 264 Figure 8 8021 Rear Panel Connections REF DESCRIPTION NOTE SECTION 1 HV Output connector mates with supplied cable via proprietary 515 1 connector Cooling fan Main AC cooling fan Leave at least 4 clearance 5 15 2 25pin male sub D type plug for control of slave supplies in a parallel slave Meats system AMPHENOL 17BDFRA25P 313 9 25pin sub D type receptacle for remote control of supply in remote Remote Interface node AMPHENOL 17BDFRA25S A GND stud 10 32 UNC ground stud 5 15 5 3 4 5 7 Inhibit input BNC input to allow inhibit of output current 5 15 7 Terminal for connection to interlock circuit Contacts are isolated from Interlock 5 15 8 ground and require dry contact closure for supply to operate AC Input 5 position terminal block for AC input power 5 15 9 2 Ps vs grou
28. not restart without a Reset Cycle Max rated voltage 60V 1000 series resistance Interlock LED Pin 17 Open collector Active Low output indicating the external interlock circuit is open Max rated voltage 60V 1000 series resistance Load Fault LED Pin 18 Open collector Active Low output indicating a load fault condition Load fault is a non latching fault and will self reset after approximately 500ms for models without LP option Load fault is caused by an output overvoltage condition 110 of rated voltage or an output short circuit large capacitor load charges for 500ms without reaching programmed voltage Max rated voltage 60V 1000 series resistance S 83488001 Revision L 6 3 6 2 14 Summary Fault LED Pin 19 Open collector Active Low output indicating a summary fault condition Summary fault is a logical OR of Overvoltage Overtemp AC Line and Open Interlock conditions Summary Fault is also indicated by both HV ON and HV OFF LEDs indicators being illuminated at the same time Max rated voltage 60V 1000 series resistance 6 2 15 Inhibit Input Pin 20 Logical Inverse of Inhibit input Pin 7 OV Inhibits unit 15V or open allows operation User should control supply with either the Inhibit or Not Inhibit signal both signals should not be used together Input i
29. 647 50 60 Hz Figure 10 802OEM Rear Panel 25 83488001 Revision L 5 18 REMOTE CONTROL CONNECTOR PIN DIAGRAM Figure 11 shows a summary of the remote control signals on the connector labeled 4 in Figure 5 through 8 The connector is a 25 pin sub D type receptacle female N NE Pin 1 Analog Out Pin 14 15 Pin 3 Inhibit LED Pin 16 Overtemp LED 0 lt Pin 17 Interlock LED Pin 5 End of Ch LED OL Pin 18 Load fault LED Pin 19 Summary fault LED Pin 7 Inhibit Input Pin 20 Inhibit Input Pin 8 HV On Off Pin 9 Peak output volts Pin 22 Vprogram input Pin 10 HV On LED Q 2 lt Pin 23 HV Off LED Om Pin 24 GND Pin 12 GND Pin 13 Charge current gt 0 Figure 11 Remote Interface Connector and Signals 27 83488001 Revision L Notes 2 83488001 Revision L 6 OPERATING INSTRUCTIONS 6 1 The 802 power supply is designed for operation in two modes The first mode is local where the power supply can be controlled from the front panel Local operation is only possible with the L model supply The second mode is remote where control signals are passed via the 25pin remote connector Remote operatio
30. DWG APPLICATION LTR E C O NO BY APP NO MANUAL REVISIONS ARE PERMITTED USED ON NEXT ASSY QTY 00 REL ECO 320 4 91 JT 8025 003 0350 REV O1 PENDING 4 92 JT 16288 6 16 97 CJS 3l CONTACTOR A2 VNR BD MOUNTED OFF 25 005 0206 2000 01 000 609 K AL 4300uF A6 OUTPUT 990 HIGH VOLTAGE 4 ASSY LuP2 oup YNR NEUT FOR 208VAC L Ky T E2 0084 2 P L 4300uF FOR 400VAC SS 450V A1 120 11W2X 4 REAR VNR SENSE A PANEL CIRCUIT ASSY 003 0224 GRN WHT E2 E 5 AUXILIARY BD 7 20 799 000 4 3 01 000 612 UPPER INVERTER ASSY 2 20 851 400
31. FAN ASSY 8 AUXILIARY BD VNR 003 0272 7 20 799 000 4 3 01 000 612 M1 J1 14 INVERTER 4 ASSY 5 20 651 450 2 aL L 01 000 608 2 vox J2 P4 CONTROL BD J2 P15 93 415 2 01 000 606 35 20 003 501 INTLK 4 3 2 GND 5 INTLK ASSY 3 6 12 2 1 20 851 450 1 1 cS mi E1 un 01 000 608 v set SLAVE 10 11 BD 1 005 0261 101 000 610 15 DPM BD 55 003 0266 01 000 611 A7 FRONT PANEL 55 003 0274 HV OUTPUT REFERENCE DESIGNATIONS HIGHEST NOT USED 14 W20 24 OLD 001 0252 sur Lor MTL TOL REL TO MFG ENG CTL Ux p DATE ELECTRONIC N A iX zit 7 12 96 C SEIBERT 6 18 96 MEASUREMENTS INC FRAC i1 64 wgs _ DATE DATE ANGLES t 1 2 E 7 15 56 4 6 28 96 SCHEMATIC 8021 FIN P L DOG REL DATE DATE m P DEO 7 12 100VAC SYSTEM d j REV SCALE NONE HK DATE 01 488 016 DO NOT SCALE DWG 6 28 96 DATE Bet THIS IS COMPUTER GENERATED
32. HAC OUTPUT Cable ted oer ere bed medie c 9 HV Insulating rarae en epu Renan 9 Input VOlLate us coe tet Chet ad 9 AC GUITeril decer Ebert Pad Pec tpud 9 AC SCOMPC CLO Re iot ipe 9 AC Line x n d ep ae e cuu den 9 POWBPESDIOI Nd goal ste ced d 9 HR E 9 PTOI PAINS e P 9 9 Temperature Coefficient 9 Stored tee textum requete dei ct 9 Pulse to Pulse 9 Dimensions s inches ETE e soia e ae ee b 9 Weight IBS Kg o ente oleae RM edid 9 Ambient eto e eines dt 9 Altitide ate Ce eq ee neq oe cte ee fetal rad 9 M Ml MAE M 9 EE 9 Remote Control all models 9 ACCOSSOTIOS echte petite Ro be cad t t vn tas ce ig 9 Gu cce eti ras d ce iet e eat Ao Ria ipei Sumus 10 Ordering Info hc e se tet sare
33. OPERATOR MANUAL FOR 802 Series High Voltage POWER SUPPLY Document 83488001 Rev L TDK LAMBDA AMERICAS 405 Essex Road Neptune 07753 Tel 732 922 9300 Fax 732 922 9334 Web www us tdk lambda com hp PAGE LEFT INTENTIONALLY BLANK ONE YEAR WARRANTY TDK Lambda Americas Inc 405 Essex Road Neptune N J 07753 warrants that the unit is free from defects in material or workmanship for a period of ONE YEAR from the date of initial shipment TDK Lambda Americas Inc will service and at its option repair or replace parts which prove to be defective This will be done free of charge during the stated warranty period This warranty excludes defects resulting from misuse unauthorized modification operation outside the environmental or safety specifications of the power supply or improper site preparation or maintenance The customer shall contact TDK Lambda Americas Inc for warranty service or repair as described in the RETURNING EQUIPMENT section The customer shall prepay shipping charges If the unit is covered under the foregoing warranty then TDK Lambda Americas Inc shall pay the return shipping charges The WARRANTY CLAIM FOR DAMAGE IN SHIPMENT and RETURNING EQUIPMENT information applies to equipment purchased directly from TDK Lambda Americas Inc End users receiving equipment from a third party should consult the appropriate service organization for assistance with these issues THIS LIMITED WARRANTY I
34. Pd 802 OEM VERSION WITH CIRCUIT BREAKER AND WITHOUT FUSES 1 1 1 1 J3 1 i i 193 1 1 1 1 1 I 5 1 1 1 I 1 I INTEK fo 14 j Lo NR AA CONTACTOR 12 Mog ale SHEET_3_oF_3_ L MTL TOL REL TO MFG ENG CTL T X gt ELECTRONIC v 22 ENG DATE 4 90 5 MEASUREMENTS INC FRAC 1 CHK DATE TITLE ANGLES 1 2 6 17 94 802 UM EE la 6 17 94 208V AC SYSTEM SCALE N A APP nr DWG 001 01 03 st 5 17 94 A THIS IS COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED APPLICATION LTR NO BY APP USED UN NEXT 4557 QTY 1 INT REL 2 9 96 802 L FINAL REF REL 6 19 96 CJS CONTACTOR OPTION 1 A2 Mop MOUNTED OFF 120 110 2X 01 000 609 2000 Eres AMN E F2 gt wine et o iere 20k N ond A6 3kv TW HIGH VOLTAGE SSeS 4 JP2 NEUT N FOR 208VAC 20K N Tw L2 5 s m 1 E KK Nae 2 KI El 5 FOR 400 9 2000 9 Q PLU P O Ji P O P1 A 120 11W 2X VNR SENSE PANEL CIRCUIT ASSY 003 0224 5 P8 amp E3 E4
35. REMOTE b gt INHIBIT INTERLOCK Figure 2 802L Rear View 1 875 pla 48mm 17 432mm 3 R R Figure 3 802L Side View 83488001 Revision L 4 2 4 3 4 4 Ventilation Requirements This instrument is fan cooled Sufficient space must be allocated so that a free flow of cooling air can reach the back and sides of the instrument when it is in operation Ensure these clearances are met for adequate air flow 4inches 10 cm rear e 1 inch 2 5 cm on each side Cooling air exits through the rear of the unit and enters through the side panels and around the HV tank This power supply should not be operated with its cover removed since the cover directs the flow from the internal fan When operating in an enclosed system care must be taken to ensure the ambient inlet air to the power supply does not exceed the maximum operating temperature of 45 C This require addition of a system heat exchanger Orientation The power supply must be operated in a level horizontal orientation More than a quarter of an inch 6 25mm difference in height in any direction could potentially cause an arcing condition in the high voltage tank and should be avoided AC Power Connection For 200 240VAC models the maximum voltage allowed between any two AC input terminals is 264VAC For 380 440VAC models the maximum voltage allowed between any two AC input terminals is 460VAC If this
36. S ARE PERMITTED LTR DESCRIPTION BY DATE APP DATE 1 INITIAL RELEASE RFC GFS 2 TG CHANGE RHS GFS ECO 18955 REDRAWN FROM AUTOCAD LPN 5 4 00 GFS RE B ECO 19360 LPN 9 15 00 GFS ECO 19423 LPN 9 27 00 GFS R15 200 nw D ECO 21939 KHL 10 19 05 1 2W R14 12 4 gt 5 K1 B F6 5 Q2 CR1 NOT ON PCB C ss SLO 1 eG 250V 1 eu i i I 01 ENG ka dd c i i VR3 i i 3 1 1 AK E6 480V 480V 1 Hol VNR F2 i i 6 n i c d i R16 VR2 1 JN 20 zs tegy TW E3 MOT ICE ES i 2 t 4 7 NEUT E i C1 C2 C3 i 1 R17 AKO 01MF N0 01MF 2 lt 0 01 i 20K 250VAC 250VAC 250VAC i JN Ww E5 TO VAC AFTER CONTACTOR i te i i e E9 vNR 9 i JP2 FOR 208 VAC 4 owt CR6 V aos CR5 3 o3 lt R25 7 1N4148 220K C sasa SLO JP1 FOR 400 VAC 1 4W 4 250V Q4 2 2 2907 5 C8 R24 R19 s F4 F5 1MF 20K 5 12 R18 1 28 2 5 510 510 CR4 50V 1 4W TW 12 250 250 1N4148 nw J1 2 R21 R2 lt R22 R3 lt R23 lt R4 lt RIO1 lt 102 lt 103 45K 45K lt 45K 45K 45K 45 45K 45 S 45K 220 VAC 10w 109 10 Siow Stow lt 10 10w JH gt Jt 3 N C 5 ii R10 2 4K 5 10 21 4 1 4W ot 4 KI A K2 A 184006 R6 1 4W 14
37. S IN LIEU OF AND TDK LAMBDA AMERICAS INC DISCLAIMS AND EXCLUDES ALL OTHER WARRANTIES STATUTORY EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OF CONFORMITY TO MODELS OR SAMPLES CERTIFICATION All test and measuring equipment used by TDK Lambda Americas Inc for Final Acceptance Testing are traceable to primary standards certified by the National Institute of Standards and Technology LETHAL VOLTAGES PRESENT All power supplies contain hazardous voltage and energy The power supply must only be operated by qualified personnel who have read this operator s manual and are familiar with the operation hazards and application of the power supply Proper care and judgment must always be observed 1 Before connecting input AC power ensure all covers are in place and securely fastened Ensure the required safety ground to chassis is installed and sufficient cooling is supplied 2 Proper grounding from the input AC power is required to reduce the risk of electric shock and to comply with safety agency and code requirements 3 Use extreme caution when connecting input AC power Only apply the input voltage specified on the rating label 4 Use extreme caution when connecting any high voltage cables Never handle any output cables when the power supply is operating 5 After a power supply is switched OFF its output section will retain a charge which be letha
38. a sua 83488001 Revision L 5 15 1 5 15 2 5 15 3 5 15 4 5 15 5 5 15 6 5 15 7 5 15 8 Table 5 8021 Rear panel Functions The function of each item in Table 5 is described in the following sections HV Output Connector Ref 1 Connector socket for mating HV cable supplied with unit The connector should be kept clean and free from debris at all times If supply is operated at 20kV or 200Hz rep rate or above the cable should be greased to ensure corona free operation The cable connector should only be hand tightened never use a wrench or apply excessive force Cooling Fan Ref 2 Allow at least 4 inches of clearance and do not obstruct clear air flow around the fan Cooling air exits through the rear of the unit and enters through the side panels and around the HV tank Slave Connector Ref 3 A 25 pin D sub female connector that allows connection to a slave supply for increased power operation Remote Connector Ref 4 A 25 pin D sub male connector that allows remote operation and monitoring of all power supply functions when the unit is operated in REMOTE mode Safety Ground Ref 5 10 32UNC threaded safety ground stud installed in HV tank Should be used for additional safety ground cable between supply and load circuit Safety Ground Ref 6 M5 threaded safety ground stud installed in HV tank Should be used for additional safety ground cable bet
39. ads shown in Table 2 7 83488001 Revision L 1 8 1 7 6 Use extreme caution when connecting AC input power and never apply the incorrect input voltage refer to ratings label 1 7 7 Use extreme caution when connecting the high voltage output cable to the load 1 7 8 Ensure all load capacitors are completely discharged prior to connection Never handle the output cable when the power supply is operating 1 7 9 Never attempt to operate the power supply any manner not described in this manual 1 7 10 Never remove DANGER and WARNING labels from the power supply Replace lost or damaged labels immediately 1 7 11 The power supply should only be serviced by factory authorized personnel 1 7 12 No user maintenance is required Model Number Format The model numbering system for the 802 Series power supply includes symbols for features and options They are separated by dashes Examples are 802L 10kV POS 400VAC and 802S 20kV POS DC The 802 is available with three front panel configurations the L S and OEM The choice of panel configuration is dependent upon the installation and system requirements See section 5 for further details Table 1 shows a partial listing of the model description format for the 802 Power Supply family For additional options the customer may contact the Sales Department at TDK Lambda Americas Special options are typically shown as a four digit suffix to the model number 802 model
40. all establishments other than domestic and those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes Page 83 000 006 Rev D TDK Lambda Description of symbols used in product labeling SYMBOL PUBLICATION DESCRIPTION EC Council Directive 93 68 EEC European Community Conformity Assessment Product Mark IEC 348 Attention consult Accompanying documents IEC 60417 1 5036 Dangerous voltage IEC 60417 1 5019 Protective earth e g power line earth ground IEC 60417 1 5017 Functional earth e g chassis ground IEC 60417 1 5134 Electrostatic Discharge ESD Sensitive Device Page 83 000 007 Rev E ELECTRICAL STANDARDS All company primary standards are either certified or are traceable to certification by the National Institute of Standards and Technology CLAIM FOR DAMAGE IN SHIPMENT This instrument received comprehensive mechanical and electrical inspection before shipment Immediately upon receipt from the carrier and before operation this instrument should be inspected visually for damage caused in shipment If such inspection reveals damage in any way a claim should be filed with the carrier A full report of damage should be obtained by the claim agent and this report should be forwarded to us We will then provide a disposition of the equipment and arrange for repair or replacement When refer
41. but the user has to ensure the remote interface connections are compatible To operate more than one unit in parallel all that is required is a parallel control cable and to connect the HV output cables together at the load The output currents from the parallel supplies simply add together to increase the overall system current Any model 802 supply or any combination of units can be operated in parallel If at least one model 802L is connected in a parallel system then the system can be operated without an external controller by using the 802L as a master supply in local mode 83488001 Revision L If status voltage and current displays measurements are required individually for each supply in a parallel system then the daisy chain control cable is not appropriate and each unit must be individually connected to a remote control system 6 4 1 Parallel system comprising 802L supplies If all of the parallel units are model supplies then one unit should be operated as the master supply in either local or remote mode The other parallel supplies can be connected to the SLAVE 25 pin D sub connector on the master unit rear panel refer to Figure 14 The SLAVE control cable can be a pin to pin ribbon or other cable that is daisy chained to the REMOTE connector on each of the SLAVE supplies Note The master 802L supply in a parallel system only displays the status voltage and current output for that unit no
42. carefully removed using a sharp craft knife and a peeling action Once the semiconducting layer is removed the exposed EPR insulation should be cleaned with IPA or an equivalent solvent If any of the semiconducting layer remains on the HV cable insulation it may cause the cable termination to fail For models shipped with the 052124 HV cable 40kV rated voltage there is no semiconducting layer to be removed from the cable insulation however the exposed polythene cable insulation should be cleaned with IPA 83488001 Revision L 5 CONTROLS INDICATORS CONNECTORS 5 1 Front Panel Layout L Model The 802L series power supply is equipped with a fully instrumented front panel featuring output voltage control voltage and current metering and comprehensive status LEDs along with local remote mode keyswitch and power on switch The 802L can be operated locally from the front panel or remotely via the control connector located on the rear panel see Section 6 2 Front panel layout of the 802L power supply is shown in Figure 3 below MODEL 802L STATUS VOLTAGE AL a l e HVON HVON a Systems wor INHIBIT END OF CHARGE HV OFF INTERLOCK OPEN CURRENT LOAD FAULT OVERTEMP CONTROL LOCAL VIEW SET POWER Figure 6 8021 Front Panel Controls and Indicators REF DESCRIPTION NOTE SECTION HV ON Push Button Turns on HV output 5 1 2 Ls Tumoro a
43. ce of a fault in the load circuit due to a short circuit large external capacitor or an output Overvoltage An output Overvoltage condition will cause a latching fault requiring an HV ON OFF ON reset cycle before it can be restarted Load Fault LED is active in local and remote modes 2 83488001 Revision L 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 3 7 Overtemp LED The overtemp LED indicates an inverter overtemperature condition internal to the supply The temp fault will clear once the temperature is below the fault threshold but the unit will not restart without a reset cycle Overtemp LED is active in local and remote modes Local Voltage Set Ref 3 The local voltage set control is an analog 10 turn potentiometer for adjusting the output voltage from zero to full rated output This control will only operate in local mode If the supply is operated in remote mode the local voltage set control has no effect Voltage bar graph Ref 4 The voltage bar graph is a quick view analog percentage indication of the voltage measured at the power supply output Bar graph is active in local and remote modes Voltage Display Ref 5 The Voltage Display is a 4 digit LED indicator showing the voltage measured at the power supply output This display momentarily shows the output program voltage after the View Set button is depressed Voltage Display is active in local and remote modes HV OFF Push Button Ref 6
44. comprising only model 802S OEM supplies must be operated from an external control system The control system should be connected using a pin to pin ribbon or other cable that is daisy chained to the REMOTE connector on each of the 802S OEM supplies in the system A sketch is shown in Figure 16 To Optional Controller REMOTE p REMOTE NTERLOOK Figure 16 Parallel Operation Connections for 8025 Supplies 37 83488001 Revision L Notes 55 83488001 Revision L 7 APPLICATION NOTES The 802 series power supplies are high voltage power sources and great care should be taken when connecting and operating these units In order to aid installation and system design a number of application notes have been produced to support the design engineer with certain load circuit component rating and selection The latest versions of these application notes are available for download at the TDK Lambda High Power web site http www us tdk lambda com hp product html high volt htm The following App Notes were available at the time this manual was produced These documents are continually being improved and expanded so always check for the latest revision on line APP Note 500 Calculat
45. ed hard tube and solid state modulators Capacitor Charging Technology Capacitor charging applications require a power supply designed specifically for the task The 802 series supplies allow capacitors to be charged in pulse forming networks and modulators in a very fast efficient and controllable manner The units are compact high power constant current sources that can linearly and rapidly charge a capacitive load to high voltage Once the load capacitor is charged to the programmed voltage the supply will switch over to a voltage regulation mode and maintain the load voltage at the programmed level until it is discharged The flexible design of the 802 allows the unit to be ordered with L model or without S and OEM model the front panel controls and meters Front panel controls are ideal in applications where local control and read backs are necessary such as R amp D laboratory use and diagnostics front panel controls and indicator signals are available at the rear panel remote control connector regardless which panel option L S or OEM is selected The unit is self contained requiring only AC power and appropriate controls Several units may be connected in parallel for higher power operation There is no theoretical limit to the number of units that may be paralleled Typically one master unit and one or more slave or OEM units may be used to obtain as much output power as necessary The 802 is also ideally suited to charge re
46. eps below 1 Ensure the output voltage potentiometer is turned fully counter clockwise 2 Turn on the AC power switch the cooling fan should start and the front panel indicators will illuminate 3 Turn the control key to the local position 4 Push the View Set button and turn the Voltage potentiometer until the required load voltage is displayed The view set mode stays active for approximately 3 seconds before the voltage display reverts to the output voltage mode 5 Push the HV ON button The load will charge to the preset voltage and once this voltage is reached the End of Charge LED will illuminate The supply will maintain this voltage until the HV OFF button is pushed or the load capacitor is discharged via the HV switch in the load circuit After the load has been discharged the external Inhibit function can be used to shut down the power supply output current which aids in the HV switch recovery Application of an inhibit signal will typically shut down the output current in approximately 15microseconds To turn OFF the power supply depress the HV OFF button or use the Inhibit input to shut off the output current but leave the supply in the HV ON condition Opening the interlock terminals will also cause the power supply to turn off In this case the unit can only be turned back on after the interlock has been closed and the HV ON button depressed followed by the HV OFF button to RESET the fault Any other fault occurring in the in
47. er INHIBIT or INHIBIT never both signals Do not use the INHIBIT BNC as well as the INHIBIT signal 22 Vprogram 0 10 0 100 of rated output voltage Input impedance gt 1 If the 5V option is installed the voltage level is 0 5V 23 HV OFF LED Open collector through 1000 Low impedance when HV output is off disabled 24 GND Control circuit return Also chassis earth ground Table 6 802 Remote Interface Description 35 83488001 Revision L Inhibit 5 15V 0 Full Scale 0 ON OFF Inhibit Analog Out HV On Off 15V Vprogram 0 10Volts Peak Volts meter 10V meter GND GND Inhibit LED End Of Charge LED Overtemp LED Summary Fault LED 12V Interlock Open LED HV OFF LED HV ON LED Load Fault LED Figure 12 Suggested external remote interface circuit A detailed description of each remote control signal is given in the following sub sections 6 2 1 Analog Out Pin 1 Analog of output voltage waveform as measured at the output terminals of the power supply Signal is 0 10V 1 0 5V if 5V option installed 6 2 2 Inhibit LED Pin 3 Open collector Active Low output indicating presence of an external Inhibit signal Max rated voltage 60V 1000 series resistance 31 83488001 Revision L 6 2 3 6 2 4 6 2 5 6 2 6 6 2 7 6 2 8 6 2 9 6 2 10 6 2 11 6 2 12 6 2 13 End Of Char
48. es could interfere with normal system operation 17 83488001 Revision L Currents due to voltage reversal particularly at high repetition rates can damage the power supply Generally a resistor in series with the HV output can be added to limit this current to an acceptable level but an additional clamp diode may also be required Refer to Application Note 517 available from the factory or at http www us tdk lambda com hp product html high volt htm for more detailed information Dress the high voltage cable to create a gentle curve ensuring there are no sharp bends as this will tend to reduce the cable s insulation strength Strain relieve the load end of the high voltage cable to prevent breaking of or damage to the center conductor Keep the HV cables as distant as possible from the input power and the control signals To connect the HV cable to the load it is necessary to remove the cable jacket shield and any semiconducting layer if applicable that remains on the cable insulation after removing the shield The cable outer jacket should be removed to reveal the cable shield At least 12 or 300mm of outer jacket should be removed for suitable voltage hold off The exposed shield should be trimmed to an appropriate length and terminated with a ground connection For models shipped with 052214 HV cable gt 40 rated voltage after the shield is removed the black semiconducting layer is exposed This layer should be very
49. ge LED Pin 5 Open collector Active Low output indicating power supply output voltage has reached the programmed voltage or end of charge cycle Max rated voltage 60V 1000 series resistance Inhibit Input Pin 7 5 15V Inhibits unit turns off output current open or ground allows operation Input impedance gt 10 Signal can be used to aid load switch recovery HV ON OFF Pin 8 15V HV ON ground or open HV OFF Also used to reset latching faults by cycling from ON to OFF Input impedance gt 1 If EN option is installed 15V OFF Open or Ground ON Peak Output Volts Pin 9 Peak detector of Analog output voltage waveform Can be used to drive a meter displaying peak charging voltage Signal is 0 10V 1 0 5V if 5V option installed HV ON LED Pin 10 Open collector Active Low output indicating power supply output is ON Enabled Max rated voltage 60V 1000 series resistance If the HV ON and HV OFF signals are both active at the same time this indicates a Summary Fault Ground Pin 12 Control circuit return Also chassis earth ground Charge current Pin 13 Analog of output current waveform Signal is not calibrated 15V Output Pin 14 15V through 1000 maximum current is 20mA Overtemp LED Pin 16 Open collector Active Low output indicating an inverter overtemperature condition has occurred Once temperature has returned to normal levels this fault will clear but the power supply will
50. gn an RMA number Please complete and send the online RMA request form at http www us tdk lambda com hp RMA request htm and an RMA number will be assigned Follow the return instructions on the form or at http www us tdk lambda com hp returns htm 2 83488001 Revision L 4 INSTALLATION 41 19 Inch Rack Mounting This power supply is intended for mounting in a conventional 19 inch equipment rack It s 8 75 inch height makes it a 5U size instrument The rack should enclose the sides top and back to protect the operator from electrical shock and protect the supply from environmental contamination Never install the 802 so its weight is supported only by the front panel screws The 802 must never be installed without support in the back or sides of the unit The 802 should be mounted on support rails or chassis slides such as General Devices CTS 124 or on a suitable shelf or supports inside the rack The mechanical outline of the 802 is shown in Figures1 through 3 MODEL 802L STATUS VOLTAGE D ale HVON HV ON m w Luis iin Y END OF CHARGE V V i 8 72 OVERTEMP A 222mm lt lt 19 483m AA _ Figure 1 802L Front View 3 83488001 Revision L 19 483mm 4 17 482mm 5 SLAVE
51. he supply is operating Never operate the supply without a load capacitor connected Before connecting the HV output cable inspect the cable and check for signs of damage Always use the HV connector and cable provided with the power supply or an equivalent substitute provided by TDK Lambda Americas Fully insert the connector end of the HV cable and tighten the locking nut only hand tight When operating above 20kV or 200Hz rep rate silicone grease such as Dow Corning DC 4 must be applied to the HV cable before insertion into the HV connector The grease is used to displace air in the connector and reduce long term corona effects A cable greasing procedure is available for download from the TDK Lambda Americas web site The load ground must be connected to the chassis ground through a separate safety ground cable with a minimum wire size of 10 AWG in addition to the HV output cable shield see Figure 5 fl fL fL f fL f LOAD CIRCUIT HOA SAFETY GROUND Figure 5 Typical Load Circuit Connection Some peak current will flow out of the power supply during discharge and return through the HV return and system chassis This current comes from voltage reversal in underdamped systems and from normal discharge of filter and cable capacitance The path for this current should not parallel control signal returns since the resulting voltag
52. hibited by an external inhibit input If the HV ON and HV OFF LEDs are illuminated together this indicates a Summary Fault HV ON LED is active in local and remote modes 5 3 2 HV OFF LED The HV OFF LED indicates that the HV output circuit is disabled and the supply cannot deliver output current If the HV OFF and HV ON LEDs are illuminated together this indicates a Summary Fault HV OFF LED is active in local and remote modes 5 8 8 Inhibit LED If the Inhibit LED is illuminated it indicates the presence of an active inhibit signal and the supply will not deliver charging current after the HV ON button is pushed Inhibit is applied either via the rear panel mounted BNC connector or either inhibit input via the remote control connector Inhibit LED is active in local and remote modes 5 3 4 END OF CHARGE LED The END OF CHARGE or EOC LED indicates that the load or output voltage has reached the programmed voltage EOC LED is active in local and remote modes 5 3 5 Interlock Open LED The interlock open LED illuminates if the safety interlock circuit is not closed The power supply cannot be turned on if the interlock loop is open If the interlock loop is opened when the unit is running ie when HV in ON the unit will turn off with a latching fault requiring an HV ON OFF ON reset cycle before it can be restarted Interlock Open LED is active in local and remote modes 5 3 6 Load Fault LED The load fault LED indicates the presen
53. ing Capacitor Charge Time APP Note 502 Calculating AC Line Currents APP Note 505 Charging units as Continuous Output DC Supplies APP Note 507 Charging Large Load Capacitors APP Note 509 What is Regulation and Repeatability APP Note 513 Power Factor Correction APP Note 517 Protection Against Voltage Reversal If there are any other application issues or questions that are not covered in these Application Notes or elsewhere in this manual please do not hesitate to contact the factory and our team of experienced HV application engineers Contact the Factory We are here to help Tel 1 732 922 9300 x229 Fax 1 732 922 1441 39 83488001 Revision L THIS 15 COMPUTER GENERATED DWG NO MANUAL REVISIONS ARE PERMITTED 3 A2 VNR BD 003 0206 01 000 609 MOUNTED OFF 129 11W 2X 200 N of e VNR NEUT _ rJP2 FOR 208 PANEL ASSY 003 0224 A9 FAN ASSY 003 0272 M1 J UU FOR 400VAC SS JUMPER 450 WNR SENSE P13 5 AUXILIARY BD wio 20 799 000 0055 01 000 612 7j CIRCUIT 8
54. ipping charges MECHANICAL INSTALLATION Most power supplies are heavy and when rack mounted they should be supported by rails along the sides of the supply from front to rear The rails must adequately support the unit and not block airflow Do not support the power supply from the front panel only Page 83 000 011 RevK ll Table of Contents GENERAL INFORMATION a p be nues 5 User Manali COrntent 4 Pede ee mt 5 91 5 5 802 6 Capacitor Charging Technology 6 Continuous DG 7 Additional 7 Safety Precautions 7 Model 8 SPECIFICATION treten re ene aere e en 9 Average Charging Power 2 44444 100 9 Peak Charging Power seus Rete mee 9 Average DO POWO utt Ne o en eol M 9 O tp t Voltage 9 el 9
55. itch on the front panel The S Models have been designed to operate as a slave unit to the L Models or in systems where local control is not a requirement The 8020 features a blank aluminum front panel and can only be operated by remote control As many 802 supplies as required can be connected in parallel to provide greater output power 5 83488001 Revision L 1 3 1 4 802 Overview 1 3 4 Features 8kJ sec capacitor charging power 8kW in continuous DC applications Output voltages from 0 1kV to 0 50kV Rep rates from single shot to kilohertz Local L Model or remote operation with comprehensive control interface Cost effective blank front panel version for OEM applications Constant current topology for rapid efficient charging Parallel operation master slave for high power applications Compact Air Cooled design Passive Power Factor Correction reduces RMS current draw 1 3 2 Benefits Lightweight switchmode design Rack mount chassis configuration Low stored energy provides greater safety Constant current design eliminates series current limit resistance in charge circuit Immunity to external EMI 1 3 3 Applications Charging capacitors and capacitor banks Powering pulse forming networks modulators Powering lasers Excimer flashlamp pumped dye Yag COs etc Continuous power for RF tubes magnetron gyrotron TWT klystron etc Electron beam applications DC power source for puls
56. ject to the provisions of the EMC Directive 89 336 EEC with amendment 92 31 EEC The products described by this manual are intended for incorporation into a final product by a professional assembler It is the responsibility of the assembler to ensure that the final apparatus or system incorporating our products complies with all relevant EMC standards for that final product OPERATING ENVIRONMENT The operating environment as defined by TDK Lambda Americas Inc for the products described by this manual is stated as follows The Power Supplies described by this manual are intended for use in a protected industrial environment or in proximity to industrial power installations These locations are often referred to as industrial locations containing establishments that are not connected to the low voltage public mains network Industrial locations are characterized by the existence of one or more of the following conditions 1 industrial scientific and medical ISM apparatus are present 2 heavy inductive or capacitive loads are frequently switched 3 currents and associated magnetic fields are high 4 location supplied by their own transformer These components are not intended for connection to a public mains network but are intended to be connected to a power network supplied from a high or medium voltage transformer dedicated for the supply of an installation feeding manufacturing or similar operations They are suitable for use in
57. l Allow sufficient time for self discharge before handling anything connected to the output The discharge time specified in the Safety Notes does NOT include extra time required to discharge the energy stored in the user s load 6 When user serviceable fuses are present always replace fuses with the same type and Volt Amp rating 7 Never attempt to operate the power supply in any manner not described in this manual 8 Never remove DANGER or WARNING labels from the power supply Replace lost or damaged labels immediately Contact TDK Lambda Americas Customer Service for replacement labels 9 The power supply may be serviced only by TDK Lambda Americas Inc factory qualified service personnel Breaking the warranty seal will void the warranty Prior to opening the power supply contact TDK Lambda Americas Inc Customer Service for a written Service Waiver and a replacement warranty seal 83 000 005 RevF TDK Lambda MANUFACTURER S PRODUCT DECLARATION INTENDED PURPOSE USE The Power Supplies described by this manual are defined by TDK Lambda Americas Inc as a component for use in the composition of an apparatus as defined in Article 1 1 of the EMC Directive 89 336 EEC These products as individual components do not perform in themselves a direct function for the user of the end product They are not intended to be placed on the market with a direct function to a final user As such the products described by this manual are not sub
58. mpedance gt 10 6 2 16 Vprogram Pin 22 0 10V Analog Input 0 100 of rated output voltage 0 5V if option is installed Input impedance gt 1MQ 6 2 17 HV Off LED Pin 23 Open collector Active Low output indicating HV output is off disabled Max rated voltage 60V 1000 series resistance 6 2 18 Ground Pin 24 Control circuit return Also chassis earth ground Remote Control Sequence Note The logic levels in the description below are for a supply without EN option If EN is installed the logic levels for HV ON OFF should be reversed Before operating either an 802L S or OEM in remote mode it must first be connected to a master supply or an appropriate external control system To operate a model 802L in remote mode the front panel keyswitch must be in the REMOTE position It is suggested that the INHIBIT signal is used in addition to the HV ON OFF signal to control the output current of the power supply during the normal charge discharge cycle The INHIBIT signal should be asserted Pin 7 5 15V prior to activating the HV ON signal Do not connect the INHIBIT BNC and the Inhibit signal on the remote interface only the remote interface should be used in remote mode Once ON has been set Pin 8 15V then INHIBIT be removed Pin 7 0 and the supply will begin charging the load A few tens of microseconds before the load switch is triggered to close the INHIBIT signal should be asserted t
59. n is possible with all 802 model power supplies L S or OEM Local Operation 802L only The model 802L has full front panel instrumentation and controls for use in laboratory prototype or OEM systems The front panel controls include power on off remote local and HV on off switches output voltage adjust view set switch digital voltage and current meters quick reference bar graphs and status indicators An internal AC contactor is included which is controlled by the front panel power switch and the interlock terminals located on the rear of the unit A BNC connector is provided on the rear panel for easily connecting a pulsed INHIBIT signal when operating from the front panel The model 802L can be operated as a master unit in parallel with several model 8025 or OEM slave units for increased output power Refer to Section 6 4 Paralleling Units Before operating the power supply ensure a load capacitor is connected between the power supply output and the other terminal of the capacitor is connected to ground or the appropriate point in the load circuit Failure to correctly connect a capacitive load prior to operating the power supply may result in damage HIGH VOLTAGES MAY POTENTIALLY EXIST FROM THIS POINT FORWARD The power supply should be connected to 3 phase AC power as described in section 4 4 The interlock terminals should be closed either with the supplied shorting link or by an isolated external dry contact Follow the st
60. o turn off the output current and aid in switch recovery After the load is discharged and the HV switch has recovered to an insulating state INHIBIT can be removed and the load re charged A typical set of remote control waveforms illustrating this sequence is shown in Figure 13 There is no need to turn HV ON and OFF during the normal charge discharge cycle just use the INHIBIT signal to control the power supply HV should be turned off Pin 820V as soon as the load circuit is no longer required to operate a G 83488001 Revision L HV ON OFF Heer re Ere dee eed EHE EHE EHE ett t EHE 44 oV 10V VANALOG oV bs eere tta Figure 13 Typical remote Interface waveforms The 802 supply can also be controlled without using the Inhibit signal leaving Pin 7or 20 unconnected and in this case the output current is immediately turned ON when the HV ON signal is activated assuming there are no faults present 6 4 Parallel Operation The 802 series capacitor charging power supplies are constant current sources and can simply be connected in parallel for applications requiring increased power Parallel supplies should have the same output voltage rating and programming options if one unit has the 5V option all others in parallel must have this option Note that it is also possible to operate power supplies in parallel from different series ie a model 802 in parallel with a model 402
61. oduction TDK Lambda Americas ALE model 802 are state of the art constant current switch mode high voltage power supplies designed to rapidly and efficiently charge capacitors in laser systems modulators pulse forming networks and a broad range of pulse generator circuits without the need for a series current limiting resistor They can also be used in many continuous DC applications including beam power for RF devices such as magnetrons gyrotrons klystrons and electron beam loads The 802 series utilize a high frequency IGBT based series resonant inverter topology which operates as a constant current source This makes the supply perfect for rapidly charging capacitors which represent a challenging load for conventional HV DC supplies using multiplier designs The 802 series is available with a choice of three different front panel configurations designed to suit different applications and end uses All models feature the same comprehensive remote control interface which is detailed in Section 6 2 The 802L Model is fully instrumented with front panel meters displaying output voltage and current status LEDs a key switch for OFF LOCAL or REMOTE operation HV ON OFF push button switches and a 10 Turn output voltage control The rear panel features external interlock inhibit remote control and slave parallel operation control connections The 802S Model can only be operated by remote control and features only status LEDs and a power sw
62. power had not been generated these two tests give greater than 9096 confidence that the unit is not damaged If any inconsistency from the above test procedure is noted do not hesitate to call TDK Lambda Americas Customer Service for assistance Contacting TDK Lambda Americas Customer Service When contacting customer service locate the product description part number and serial number from the label located on the rear of the unit and have this information available Phone 732 922 9300 E mail hp service us tdk lambda com Fax 732 922 1441 Customer Service or an approved Service Center should be contacted if e The power supply is mechanically or electrically damaged e The power supply requires on site calibration or replacement warning decals e The customer has questions about a special application that is not described in this manual Normally the customer may NOT open any chassis covers that have a warranty seal Breaking a seal will void the warranty At the discretion of TDK Lambda Americas the customer may be granted permission to break the warranty seal and open the chassis covers Customer Service shall confirm the permission by sending a replacement seal Once the unit has been serviced the customer shall close the cover and apply the replacement seal adjacent to not on top of the broken seal Returning Defective Units If a unit needs to be returned to the factory for repair the factory must first assi
63. r 3 MTL TOL REL TO MFG ENG CTL 027 PRJ ENG DATE DATE En ELECTRONIC XX fU 12 90 measuREMENTS INC 5005 FRAC 1 64 DATE DATE TITLE ANGLES 1 7 6 17 95 5 802 P L DOC REL DATE DATE pm 488 E 6 17 95 400VAC SYSTEM SCALE DATE NO EV FR DD SCALE Si 6 17 95 001 0257 D17 26 PIN CONN ST CV_LITE 07 CC LITE 016 12 14148 A 184148 1N4148 VR3 7805 5 510 R27 510 C27 0 22uF 50V D2 1N4148 D1 1N4148 D8 1N4148 D10 1N4148 gt LEDS LEDI9 gt GND HLMP 2300 2300 R12 510 Cc LITE CV LITEL gt ISET REM gt VSET_REM gt VOLTAGE R53 LED4 HLMP 2300 HLMP 2300 HLMP 2300 HLMP 2300 HEMP 230D 1 HLMP 2550 HLMP 2350 cw 5 RP9 2 4315 G R32 1 5K U5 A CD4013 4 5 v4 8 CD40106BE CD40106BE 100pF 50V C24 R26 0 22uF ms 50v CD4081BE DGND DGND 15 4 8 H 10 TES 9 u2 c c5 CD40BIBE 2200pF 06 100v VOLTAGE ADJUST DGND DGND VSET REM R43 CD4081BE 040106 CD4066B D18 1N4742A HV OFF CURRENT ADJUST 1 2 1 lt FH 582 C9 R20 2200pF 10K 100v 1N4148 BEND CD4071BE 15 5 6 J3 KEYSWITCH
64. r 380 440VAC 2 11 AC Line Contactor UL CSA approved AC line contactor standard on 802L and 8025 option for 8020EM 2 12 Power Factor Passive PFC pf 0 85 at full load and nominal AC line 2 13 Efficiency Better than 85 at full load 802L Voltage Control Voltage amp Current Meters Status Indicators 2 14 Front Panel 802S On Off Switch Status Indicators 802 OEM Blank front panel 2 15 Stability 0 2 per hour after 1 hour warmup 2 16 Temperature Coefficient 100ppm per C typical 2 17 Stored Energy Less than 0 3J all models 2 18 Pulse to Pulse Repeatability 2 to 1000 2 consult factory for higher rep rates 2 19 Dimensions inches mm 19 483 W x 8 75 222 x 17 432 D 2 20 Weight Ibs kg 80 37 2 21 Ambient Temperature Storage 20 to 70 C Operating 20 to 45 C 2 22 Altitude Storage 40 000ft 12 000m Operating 9 900ft 3 000m 2 23 Humidity 10 90 non condensing Open short circuits Overloads Arcs Overtemp Overvoltage Safety 2 24 Protection Interlock Via 25 pin D sub connector on rear of unit Signals include Vprogram 0 2 25 Remote Control all models 10V HV Enable Reset Inhibit Summary Fault Load Fault Vanalog Vpeak 2 26 Accessories 10ft HV cable operating manual 9 83488001 Revision L EN Low Enable Replaces standard high enable 5V 0 5V Analog programming Replaces standard
65. r 5 and OEM models the corresponding signals must be applied and monitored through the remote control interface 3 21 Test 1 Purpose Verify general logic operation generate maximum output current and check overload protection circuits With AC power OFF and disconnected short the HV output by connecting the center conductor of the output cable to its return shield braid This dead short will allow the unit to generate full output current at zero voltage 1 Set the output voltage control to zero Connect AC power to the unit Turn ON the AC power front panel switch 2 Turn the front panel keyswitch to the LOCAL position if applicable Press the HV ON button and turn up the HV control until the power supply is generating output current into the dead short The current meter will indicate max current The voltage meter will read zero and the power supply will intermittently turn on and off indicating the overload condition The unit should continue to indefinitely cycle in this mode with a 1 second period The power supply will go into overload when max current is drawn for more than half a second If the LP option is installed the unit will shut down and indicate a fault after delivering full current for 500milliS 3 Turn off the HV and AC power switches This test indicates the inverter section is generating maximum current and the logic and overload circuitry works correctly 3 2 2 2 Purpose Verify tha
66. ring to this equipment always include the model and serial numbers The WARRANTY CLAIM FOR DAMAGE IN SHIPMENT and RETURNING EQUIPMENT information applies to equipment purchased directly from TDK Lambda Americas Inc End users receiving equipment from a third party should consult the appropriate service organization for assistance with these issues RETURNING EQUIPMENT Before returning any equipment to the factory the following steps shall be taken 1 Notify TDK Lambda Americas Inc at 732 918 6888 or follow the instructions at www US TDK Lambda com HP service htm Give a full description of the difficulty including the model and serial number of the unit in question Upon receipt of this information we will assign a Return Material Authorization RMA number and provide shipping instructions 2 The customer shall prepay shipping charges Equipment returned to us must be packed in a manner to reach us without damage The shipping container must be marked with the RMA number in an area approximate to the shipping label with numbers that are easy to read All returned units that do not show the RMA number on the outside of the container will be refused If the equipment is repaired within the warranty agreement than TDK Lambda Americas Inc shall pay for the return shipping to the customer 3 For non warranty repairs we will submit a cost estimate for your approval prior to proceeding The customer shall pay return sh
67. s All 802 power supplies are designed to minimize the risk of fire or shock hazard This instrument received comprehensive mechanical and electrical inspection prior to shipment Nevertheless certain safety precautions must be observed Only TECHNICALLY QUALIFIED SERVICE PERSONNEL familiar with the principles of electrical safety should operate this supply The power supply SHOULD NOT BE EXPOSED TO WATER OR MOISTURE OR DUSTY ENVIRONMENTS Electrical safety must be maintained at all times Lethal voltages are developed within the power supply s enclosure and at the output cable Therefore the cover may not be removed by the user see Warranty in preamble section for variance Also the large capacitors in the supply may store power even after the AC input line is removed ALLOW AT LEAST 40 SECONDS DISCHARGE TIME between removing the AC input line and opening the cover ALSO ALLOW AT LEAST 40 SECONDS between switching the AC power off 1 7 1 1 7 2 1 7 3 1 7 4 1 7 5 and switching it on again This product is designed for Indoor use This product is designed for pollution degree 2 This product is designed for Transient Overvoltage Category Ensure all covers are in place and securely fastened before switching ON the AC power Proper grounding from the input AC power is required to reduce the risk of electric shock Ensure that the AC Protective Earth Ground connection has at least the same gauge wire as the supply le
68. servoir capacitors in resonant charging circuits where high rep rates several kilohertz are required such as in metal vapor lasers or solid state modulators 6 83488001 Revision L 1 5 1 6 1 7 Continuous DC Operation Although the 802 series has been designed for capacitor charging applications they can also be used as a continuous DC High Power Source for RF tubes such as klystrons TWTS or other DC loads such as DC DC converters The DC option must be specified when ordering and the supply will be factory setup and tested with a continuous DC load When 802 supplies are operated in continuous DC applications it is often necessary to add an external capacitor between the load and ground to improve the ripple performance of the unit Our online Application Note 505 describes operating capacitor charging supplies in DC applications and gives guidance in determining the size of any additional external filter capacitance required App Note 505 can be found at http Awww us tdk lambda com hp pdfs application 20notes 93008505rC pdf Consult the factory before connecting parallel units in continuous DC applications Additional Features Internal contactor and fuses for AC disconnect and protection Standard AC power and control connectors Documentation Manual Including Installation check out suggested remote interfaces and control circuits 10 ft 8m Output cable is standard other lengths are optional Safety Precaution
69. t for the entire system The slave supplies will also display the voltage and current only for that specific unit To Optional Controller TO SLAVE E B gt REMOTE P INHIBIT INTERLOI TO SLAVE _ O INHIBIT INTERLOCK Figure 14 802L Parallel System Control Connections 3 83488001 Revision L 6 4 2 Parallel system comprising both 8021 8025 supplies For a system comprising both 802L and S OEM units a single L model should be operated as a master in either local or remote mode The other parallel supplies can be connected to the SLAVE 25 pin D sub connector on the master unit rear panel refer to Figure 15 The SLAVE control cable can be a pin to pin ribbon or other cable that is daisy chained to the REMOTE connector on each of the SLAVE supplies To Optional Controller TO SLAVE REMOTE IE gt INHIBIT INTERLO REMOTE p De ATIN INTERLOCK 0 0 155 O 2 Figure 15 8021 802S OEM Parallel System control Connections 83488001 Revision L 6 4 3 Parallel system comprising 802S OEM supplies A system
70. t the power supply generates maximum rated voltage and the regulation and feedback circuits are functioning 1 With AC power OFF and disconnected connect an appropriate load capacitor to the power supply output cable Select the capacitor size so the charge time is several milliseconds or more 2 Prepare to charge the capacitor NOTE Operating a 802 power supply into an open circuit no load operation will instantly damage the power supply s HV output 11 83488001 Revision L 3 3 3 4 diodes Make sure the load capacitor is connected and the HV output cable is securely inserted and connected 3 Turn the voltage control on the front panel all the way down to zero counter clockwise apply AC power turn the front panel keyswitch to the LOCAL position if applicable and press the HV ON button By turning up the HV control knob the capacitor will charge to the voltage indicated on the front panel voltmeter The power supply may be turned all the way up to its max output voltage provided the load capacitor is sufficiently rated 4 Byturning the voltage control down or depressing the HV OFF button the capacitor will slowly bleed down through the internal voltage divider resistors used for regulation feedback Use an external discharge wand to ensure the capacitor is fully discharged Test 2 indicates the HV section is working correctly Tests 1 and 2 generally indicate the unit is functioning as designed Although 10096
71. te er mee eR aes 10 Ordering Examples ARRA ML LA 10 OUT OF BOX INSPECTION tr erro d caus ROI ier en erem 11 aeri T 11 Electrical INSPECHOM PME CLOS 11 Contacting TDK Lambda Americas Customer Service 12 Returning Defective uon eerte edere einer ple re er 12 INS TABEATION obe 13 19 inch Rack Munting coe rne e rhet 13 Ventilation Requirements onse Le eet ttd be Lov e RR ee 15 Orientation e e E 15 Power Connection aaaea a 15 1 83488001 Revision L Connecting the High Voltage 17 CONTROLS INDICATORS 5 19 Front Panel Layout L Model et eet Eee RO Et 19 HV Push Button Ref T scere post ebbe po Epiro do HE pe vii on pte 20 Status LEDS Ref 20 Local Voltage Set Ref 3 21 Voltage bar graph teorie 21 Voltage Display desde t et a dta boten tut ER RN E RE 21 HV OFF PUSH Button Ref D Io et HE 21 Off Local Remote Keyswitch Ref 7
72. ternal protection 29 83488001 Revision L circuitry will interrupt the power supply s operation causing it to turn OFF For a full explanation of each control and indicator refer to Section 5 6 2 Remote Operation All models All 802 models are easily controlled through the 25 pin sub D type remote interface connector located on the rear panel The minimum required signals for remote control operation are HV ON OFF Vprogram and GND The remaining signals are provided for status monitoring and fault diagnosis or more sophisticated control methodologies The function each signal is shown in Table 6 with a schematic showing a suggested remote interface circuit shown in Figure 12 Pin Signal Name l O Description 1 Analog Out 0 10V 1 Analog of output voltage waveform Impedance 1 If the 5V option is installed the voltage level is 0 5V Inhibit LED O Open collector through 1000 Low impedance when INHIBIT signal applied End of Charge Open collector through 1000 Low impedance when power supply reaches End of LED Charge 7 Inhibit Input 5 15V Inhibits unit open or ground allows operation Input impedance gt 10 Note use either INHIBIT or INHIBIT never both signals Do not use the INHIBIT BNC as well as the INHIBIT signal 8 HV ON OFF 15V On ground or open Also used to reset latching faults by cycling from
73. uired for the 200 240VAC configuration For models with the 380 440 VAC input configuration 340 460 the neutral wire must be connected to terminal marked The power connections are not phase rotation sensitive so any phase can be connected to any of the AC inputs olola 0010 3 200 240 180 264 40A 50 60 Hz L1 L2 L3 N 96 eee L Figure 4 AC Input Terminal Block If the power supply was purchased with the 400 input configuration addition to the three phases the neutral wire must be connected to terminal marked N Failure to connect the Neutral wire in a 400VAC unit may result in damage to the supply AC INPUT VOLTAGE MODE ide i 4 200 240VAC Cap Charging 9mm 8 AWG 600V 180 264VAC 50 60 Hz 3 Continuous DC 9mm 8 AWG 600V 380 440VAC Cap Charging 10 AWG 600V 340 460 50 60 Hz 3 Continuous DC 6mm 10 AWG 600V Table 2 Recommended AC Input Cable The AC input rating is marked on the rear terminal of the power supply The rating is also part of the unit s model description shown in Table 1 1 83488001 Revision L 4 5 Connecting the High Voltage Output Ensure that the power supply is off and disconnected from the AC input power and that all load capacitors are discharged and shorted to ground before making any connections Never handle the HV cable while t
74. used to connect the supplies together See section 6 4 for more details Note The numbers in Figure 9 refer to Table 5 Qc QU Co L 3 95 CED CDS CED 2C 0C 5C 5C 5C D e Qu Ce es 20 XG XC 2 9 8 0 8 0 INTERLOCK SZ ww Figure 9 802S Rear Panel 2 83488001 Revision L 5 17 Rear Panel Layout OEM Models The 802OEM rear panel is similar to the 8025 except there is no interlock terminal unless the CT option is installed If a number of units are to be connected in parallel a daisy chain type ribbon cable should be used to connect the supplies together See section 6 4 for more details Note The numbers in Figure 10 refer to Table 5 ka J 1 L 3 200 240V 180 2
75. voltage is exceeded catastrophic damage will result that is not covered by TDK Lambda Americas standard warranty The customer s AC power line connects to the 802 via a UL CSA approved 5 position terminal block on the rear panel of the unit see Figure 1 Only use a power cable with the correct voltage and current rating see Table 2 The ground wire must be equal to or larger than the recommended gauge Secure grounding of the input AC power is required to reduce the risk of electric shock The metal chassis of the power supply is grounded through the earth wire at the input AC power terminal block Use extreme caution when connecting input AC power and never apply the incorrect input power An external switch or circuit breaker with the following parameters must be used as means of disconnection a Rated voltage not less than maximum rated voltage of the power supply b Rated current not less than 15096 of the power supply rated current The switch or circuit breaker must be located in proximity to the power supply and within easy access of the operator The switch or circuit breaker must be marked as disconnecting device for the equipment The Protective Earth aes be connected before applying AC Line Power to the 802 1 83488001 Revision L Connect the three lines of the input power to the L1 L2 L3 terminals and the earth ground to the terminal marked with the ground symbol No neutral connection is req
76. ween supply and load circuit INHIBIT BNC Ref 7 The inhibit BNC input is a standard BNC socket that allows an external connection to a pulse generator or control system and gives the user control of the power supply output current A logic 1 5 15V input will inhibit the supply shuts off the output current and a logic 0 ground or open allows the supply to operate Interlock Terminal strip Ref 8 Provides an external dry contact connection for the customer to allow interlock functions to be controlled The interlock terminals should be connected to any safety interlock circuitry in the power supply installation When the interlock is open the AC line contactor disconnects the AC line from the power circuitry The power supply is shipped with a factory installed shorting link across the interlock terminals The Interlock terminals are chassis referenced 24VAC circuits and must never be connected to ground NOTE 83488001 Revision L 5 15 9 AC Input Terminal Ref 9 Main AC input power terminal block see section 4 4 for further details For 200 240VAC connect three phases and ground For 380 440VAC option connect three phases Neutral and Ground AC input is not phase rotation sensitive 5 16 Rear Panel Layout S Models The 8028 rear panel is similar to the 802L except these is no SLAVE or INHIBIT BNC connector If a number of units are to be connected in parallel a daisy chain type ribbon cable should be

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