Bedienungsanleitung Holzbandsäge HBS 300J
Contents
1. JFB12 048 pin sleeve 4 JFB12 049 10 washer 8 JFB12 050 sleeve 4 JFB12 051 M4x8 screw 2 JFB12 052 cover down 1 JFB12 053 steel plate 2 JFB12 054 cover upper 1 JFB12 055 plug 1 JFB12 056 M4x30 screw 4 JFB12 057 12 washer 4 JFB12 058 adjusting bolt 1 JFB12 059 pin 4x24 1 JFB12 060 adjusting handle 1 JFB12 061 plastic board 1 JFB12 062 ST4 8 bolt 4 JFB12 063 location plate 1 JFB12 064 blade cover 1 JFB12 065 M8x25 bolt 1 JFB12 066 fixing board 1 JFB12 067 adjusting handle 1 JFB12 068 M8 nut 2 JFB12 069 8 washer 11 JFB12 070 M8x16 bolt 4 JFB12 071 M6 nut 6 JFB12 072 fixing board 1 JFB12 073 4 washer 2 JFB12 074 fixing board 1 JFB12 075 M6x25 bolt 3 JFB12 076 M6x14 screw 1 JFB12 077 fasten block 1 JFB12 078 fasten block 1 JFB12 079 606z bearing 3 JFB12 080 bearing 2 JFB12 081 fasten block 2 JFB12 082 M6x20 bolt 3 JFB12 083 pin 1 JFB12 084 fixing board 1 JFB12 085 pin 1 JFB12 086 627Z bearing 1 JFB12 087 locking handle 2 JFB12 088 M6x12 bolt 8 JFB12 089 M4x6 screw 4 JFB12 090 sleeve 1 JFB12 091 pin 2 JFB12 092 shaft 1 JFB12 093 M6x8 screw 3 JFB12 094 06 washer 5 JFB12 095 fixing board 1 JFB12 096 M12 nut 3 N HRADN D LY SPARE PARTS JFB12 097 016 washer 1 JFB12 098 M16 nut 1 JFB12 0992. N HRADN D LY SPARE PARTS Bestellcode Bezeichung denomination Anz Qty JFB12 001 motor 1 JFB12 002 key 5x25 1 JFB12 003 frame 1 JFB12 004 nob 1 JFB12 005 fasten slot M6x12 2 JFB12 006 10 washer 1 JFB12 007 bolt 1 JFB12 008 location sleeve 1 JFB12 009 M8 nut 4 JFB12 010 8 washer 9 JFB12 011 6 washer 25 JFB12 012 M6x15 bolt 8 JFB12 013 fasten slot M6x16 2 JFB12 014 wheel 1 JFB12 015 pulley 1 JFB12 016 pulley belt 2 JFB12 017 40 circlips 4 JFB12 018 6203bearing 5 JFB12 019 17 circlips 2 JFB12 020 blade 1 JFB12 021 12 circlips 1 JFB12 022 6001 bearing 2 JFB12 023 28 circlips 2 JFB12 024 rubber sleeve 1 JFB12 025 shaft 1 JFB12 026 belt 1 JFB12 027 screw 3 JFB12 028 output shaft 1 JFB12 029 location plate 1 JFB12 030 down holding plate 1 JFB12 031 M4 nut 6 JFB12 032 4 washer 16 JFB12 033 safty switch 2 JFB12 034 M4x12 screw 2 JFB12 035 main switch 1 JFB12 036 guide plate 2 JFB12 037 shaft 1 JFB12 038 driven wheel 1 JFB12 039 nut 1 JFB12 040 spring 1 JFB12 041 link pin 2 JFB12 042 holding block for driven wheel 1 JFB12 043 slide seat 1 JFB12 044 M6x8 bolt 4 JFB12 045 pin 4 JFB12 046 M24x1 5 plastic nut 4 JFB12 047 washer 4 N HRADN D LY SPARE PARTS
3. Dovozce Distributor HOLZMANN MASCHINEN GmbH A 4170 Haslach Marktplatz 4 Tel 43 7289 71562 0 Fax 43 7289 71562 4 www holzmann maschinen at N zev Name P sov pila na d evo HBS 300J Wood Bandsaw HBS 300J Typ y Model s HOLZMANN HBS 300 JFB12 220 240V 50Hz 750W IP 20 Sm rnice ES EC Directive s 2006 42 EC Sm rnice pro stroje Machinery Directive 2004 108 EC Sm rnice elektromag kompatibility EMC directive Testov no podle tested according to Art 8 2 8 2 c of 98 37 EC and 12 3 b or 12 4 a of 2006 42 EC EN55014 1 2006 EN55014 2 A1 2001 EN61000 3 2 2006 EN61000 3 3 A2 2005 T mto prohla ujeme e v e uveden typ stroje spl uje bezpe nostn a zdravotn po adavky norem EU Toto prohl en ztr c svou platnost pokud by do lo ke zm n m nebo prav m stroje kter n mi nebyly odsouhlaseny Hereby we declare that the mentioned machine fulfils all relevant reguirements of the above stated EC Directives Any manipulation of the machines not authorized by us explicitly in written form renders this document invalid INN MOLZMANH MASCHINEN 1 Pag x Haslach 13 03 2014 Klaus Sch rgenhuber CEO M sto place Datum date Podpis sign N HRADN D LY SPARE PARTS N HRADN D LY SPARE PARTS 13 SL L LY
4. EN USER MANUAL z NAVOD NA OBSLUHU Cz 9 91119 8vCZ 0 v 00 Xe4 0 9LL19 877Z 0 Ev00 L 8 Biag ssnjyrs USYIAMASILO OL Lb Y Hqwy Jawny N3NIH2SVW NNVWZT1OH EN WOOD BANDSAW x P SOV PILA NA DREVO z CZ b Z9SL 6872 0 r00 Xe4 Vyd n 2010 Revize 01 HBS 300J 0 Z9S LZ 6824 0 r00 9L p ze d pyew u3e seH oZLt V Hqui5 1eqnuueB10u s N3NIH2SVW NNVWZ T1OH a CESTINA 3 KONSTRUKCE STROJE OBR 1 A 2 Hlavn vyp na Dr k Gumov oblo en Ru n to tko Fundament P ipojen ods v n Spodn hnac kolo Horn hnac kolo Utahovac hlavice Horn veden p sov pily Dv ka Z mek zav r n dv ek Zaji ovac roub Pracovn st l hlov stupnice n klonu stroje Vlo ka stolu P ka zaji t n hlu pracovn ho stolu Ustavovac p ka veden p sov pily Zaji t n veden p sov pily Ustavovac patka Ustavovac hlavice horn ho hn kola Pod ln prav tko T lo stroje P s pily SOU ST DOD VKY P sov pila P s p sov pily Pracovn st l Posuvn ty pom cka Pod ln prav tko Podstavec s ustavovac mi patkami BEZPE NOSTN POKYNY POZOR P i pr ci s elektricky poh n nou pilou je nutn db t zv en opatrnosti Hroz nebezpe razu elektrick m proudem po r nebo riziko poran n od pily Tento n vod n
5. roub 52 ukazatele hlu a ustavte jeho hrot tak aby sm oval p esn na zna ku 0 Sroub 52 op t ut hn te 7 8 V b r pilov ho p su Dodan pilov p s je zvolen v robcem tak aby byl pou iteln pro v ce el P i v b ru pilov ho p su dbejte na n sleduj c K fez n obrobk o mal m polom ru pouzijte rad ji zk pilov p sy Pro rovn ezy a pro ez n masivn ho d eva pou ijte irok pilov p sy Pilov p s m tendenci sledovat sm r vl kna a to zejm na u masivn ho d eva Tento projev lze eliminovat pou it m ir ch p s List pilov ho p su s jemnymi zuby zaji uje ist ez ne list pily s hrub mi zuby av ak na kor rychlosti ez n 7 9 V m na pilov ho listu POZOR P i v m n pilov ho listu pou vejte v dy rukavice Hroz nebezpe poran n Veden pilov ho p su 11 ustavte p ibli n do st edn pozice mezi stolem a horn konstrukc stroje 24 Povolte z mek dv ek 13 a dv ka 12 otev te Sundejte drz k 2 Otocte utahovac hlavic 9 proti sm ru pohybu hodinovych rucicek T m dojde k povolen napnut pilov ho p su Sundejte list pilov ho p su 25 tak Ze ho st hnete z hnac ch kol 7 8 a pra covn ho stolu CESTINA ZaloZte novy p s Dejte pozor aby byl uprost ed hnac ch kol Zuby pily mus sm ovat sm rem dol k pracovn mu stol
6. v d t snadno obl nebo kulat ezy Veden p sov pily 11 spus e k ob robku na v ku 3 mm Pilu zapn te Obrobek dr te bezpe n na pracovn m stole 15 a ve te ho po l nii ezu k listu p sov pily 25 Ru n ez n prov d jte v dy pomalu a opatrn P e n vaj c hrany m ete p ed vlastn m ez n m odstranit MANN CESTINA Pal E 8 y T P 4 10 DRZBA POZOR V dy p ed konem dr by nebo kontroly odpojte stroj od s t Stroj pravideln po pr ci o ist te od zbytk d eva a d ev n ho prachu K i t n nikdy nepou vejte chemik lie 11 OBJEDN VKY NAHRADNICH D L P i objedn v n n hradn ch d l m jte v dy ihned k dispozici n sleduj c informace Model Typ stroje Vyrobn Cislo stroje N kupn doklad datum a m sto prodeje C slo a n hradn ch d l kter pozadu Jete ENGLISH 1 LAYOUT 1 On Off Switch 2 Chain bar 3 Rubber tires 4 Hand wheel 5 Base plate 6 Dust extraction connector 7 Lower blade pulley 8 Upper blade pulley 9 Tightening screw 11 Upper blade guide 12 Side cover 13 Cover fastener 14 Retaining screw for upper blade pulley 15 Machine table 16 Dial scale for tilt angle 17 Table insert 18 Fixing handles for table 19 Adjustable handle for blade guide 20 Fixing handle for blade guide 21 Legs 22 Setting screw for upper blade pulley 23 Parallel sto
7. 10 POZOR Pokud stroj nebudete pou vat del dobu povolte pilov p s NEZAPOMENTE pro v st napnut p su p ed op tovn m pou it m stroje Oto te utahovac hlavic 9 ve sm ru ot en hodinov ch ru i ek T m dojde k napnut pilov ho p su 25 Spr vn napnut pilov ho p su zkontro lujte n sledovn Prstem ruky tla te stranu p su uprost ed Pilov p s se m e prohnout max 1 2 mm POZOR Pokud je pilov p s p li napnut dojde k jeho p etr en Hroz tak nebezpe razu Pokud je p s m lo napnut ot se sice hnac kolo 7 nikoliv v ak samotn p s Nastaven pilov ho p su POZOR Pilov p s mus nastaven m spr vn napnut Otev ete z mek dv ek 13 a odklopte kryt 12 Pomalu ot ejte horn m hnac m kolem pily 8 ve sm ru ot en hodinov ch ru i ek Pilov p s 25 se mus pohy bovat po st edu hnac ho kola 8 V opa n m p pad mus b t hel n klonu horn ho hnac ho kola 8 nov ustaven Pokud se pilov p s posune k zadn stran hnac ho kola mus se ustavovac hlavic 22 oto it po sm ru chodu ho dinov ch ru i ek Pokud se pilov p s posune k p edn stran hnac ho kola mus se ustavovac hlavic 22 oto it proti sm ru chodu hodinov ch ru i ek Po ka d m nastaven zkontrolujte zm nu tak e hnac m kolem n kolikr t zcela oto te AZ doc l te spr vn pozice
8. horn ho hnac ho kola p i kter se p s bude pohybovat po st edu oto te horn m hnac m kolem znovu tak aby p s dolehl spr vn na st ed tak u spodn ho hnac ho kola Po sp n m nastaven pilov ho p su zav ete kryt dv ek 12 a zajist te z mkem Ustavovac hlavici 22 zajist te pomoc fixa n ho roubu 14 proti ne douc mu pooto en b t p ed Nastaven veden Obr 11 13 pilov ho p su Poka d kdy budete m nit pilov p s mus te vnit n lo isko 30 31 tak jako veden 28 29 znovu ustavit 7 5 1 Nastaven horn ho hnac ho kola Povolte roub 33 Pohn te lo iskem 30 tak e se bude t m dot kat pilov ho p su Vzd lenost by m la b t cca 0 5mm Zaji ovac roub 33 op t ut hn te CESTINA 7 5 2 Nastaven spodn ho loziska Demontujte pracovn st l 15 Nastaven spodn ho hnac ho kola 31 provedte stejn m zp sobem jako p ede l nastaven horn ho hnac ho kola 30 7 5 3 Nastaven horn ho veden 28 Povolte roub 35 Posu te dr k 36 a veden 28 tak aby vznikla t rbina cca 1 mm od listu pilov ho p su roub op t ut hn te 35 Pozor P s pily se naru pokud dojde ke styku zub p su s veden m Povolte roub 37 Posu te veden 28 tak aby vznikla t rbina cca 0 5 mm mezi veden m a p sem pily roub zcela 37 ut hn te Horn m hnac m kolem 8 n
9. LE IT Po ka d m nov m nastaven do poru ujeme pro kontrolu prov st zku ebn ez 9 1 Pro v echny operace ez n plat Veden pilov ho p su nastavte cca 3 mm od obrobku viz 7 6 Obrobek ve te v dy ob ma rukama V p pad e je mezera mezi hranou obrobku u jedn strany a lini ezu m n ne 12 cm mus te u t to strany m sto ruky pou t pro veden obrobku posuvnou ty Obrobek ve te rovnom rn aby list p sov pily mohl snadno obrobek roz ezat Pod ln prav tko vyu vejte jako bo n veden obrobku Pokud je to mo n prove te ez najednou bez zastavov n Pokud mus te obrobek od pily odsunout NEJPRVE stroj vypn te a vy kejte pln ho zastaven listu p sov pily Obrobek mus b t v dy p i ez n veden ir stranou Pod ln ez n Obr 20 Pod ln ez n je z visl na typu d eva v t inou pod l sm ru vl kna 9 2 Um st te pod ln prav tko 23 vlevo od listu p sov pily P izp sobte veden p sov pily 11 na v ku obrobku na distanz 3 mm P sovou pilu na d evo zapn te Tla te hranu obrobku proti pod ln mu prav tku a z rove v i pracovn mu stolu a obrobek p isunujte rovnom rn k pile POZOR Dlouh obrobky mus b t na zadn m konci podep eny oporou obrob ku ez bez opory prav tka nebo ez n do oblouku Obr 25 Unik tn p ednost p sov pily je mo nost pro
10. a obsluhu je ned lnou sou st stroje a je nezbytn ho v dy p edat osob kter bude stroj obslu hovat Zajist te bezpe n a vhodn pracovn prost ed Provoz stroje v de ti nebo vlhk m prost ed je zak z n Pracovi t udr ujte v istot Zajist te dostate n osv tlen praco vi t Provoz stroje v bl zkosti v bu n ch nebo ho lav ch materi l je zak z n Minimalizujte zdroje ru en Va kon centrace na pr ci Vyvarujte se kontaktu t la s uze mn n mi stmi stroje Stroj sm provozovat pouze odborn vy kolen osoby star 18 let Nepovolan osoby zejm na d ti se nesm zdr ovat v bl zkosti stroje Stroj nevystavujte zat en kter je obvykl u v t ch stroj k tomu di menzovan ch ez n palivov ho d eva je p sn zak z no Pro ka d kon pou vejte nej vhodn j mo n n stroj V dy se na pr ci pln soust e te Pou vejte vhodn pracovn oble en Dlouh vlasy voln oble en perky apod jsou zak zan Mohlo by doj t k jejich namot n na pohybliv sti stroje a zp sobit tak t k zran n Pou vejte ochrann pracovn br le a ochranu sluchu Pracujte pouze v dob e odv tr van m prostoru V straha d ev n obrobky mohou obsahovat zdrav kodliv chemik lie V takov m p pad je nutn pou t ochrannou masku obli e je Napojen stroje na ods vac za zen
11. a safety switch to prevent it being switched on again accidentally after a power failure Never dismantle the machine s safety devices or render them infunctional Let unreadable safety stickers be re placed immediately Never cut workpieces that are too small to be guided securely by your hand or pushstick Never remove loose splinters chips or jammed pieces of wood when the saw blade is running It is imperative to observe the accident prevention regulations in force in your country as well as all other generally recognized rules of safety Position the blade guard so that it is approx 3mm above the material you want to saw Secure long workpieces against falling off at the end of the cut with a roller table Make sure the blade guard is in its low est position when the machine is being transported Blades that are deformed or damaged have to be replaced immediately Worn table inserts have to be replaced immediately Never start the machine when the door protecting the blade is open Do not touch the blade until it has come to a complete stop IMPORTANT THIS BANDSAW IS INTENDED ONLY FOR HOME AND DO IT YOURSELF HOBBY USE THE MACHINE IS NOT DESIGNED FOR PROFESSIONAL USE MANN S A 5 TECHNICAL DATA HBS 300 Voltage 230V 50Hz Power 750W Idle run speed n 1400 min Blade length 2240mm Blade width 6 18mm Blade speed 360 720 m min Cutting heig
12. aw on press the green button g To turn the saw off again press the red button h Your bandsaw has a switch with undervoltage release After a power failure you must reacti vate the switch 8 2 Parallel stop Fig 20 21 The parallel stop is used as a guide in slitting Place the parallel stop 23 onto the chain bar 2 on the left or right and set the desired dimension Clamp the parallel stop in the desired position by pressing the clamping lever 27 The chain bar can be used for thinner workpieces as shown in Figure 20 and for thicker workpieces as shown in Fig ure 21 8 3 Angular cuts Figure 8 22 To enable you to perform angular cuts parallel to the blade 25 the table 15 can be tilted forwards between 0 45 Undo the fixing handle 18 Tilt the saw table 15 forward until required angle value has been set on the man scale 16 Re tighten the fixing handle 18 Important When the table 15 is tilt ed place the parallel stop 23 to the right of the blade 25 looking in the di rection in which you are working on the side pointing downwards provided the workpiece is wide enough in order to stop the workpiece from slipping off MANN iN ull 9 DH 9 OPERATION ADVICES Important After every new adjustment we recommend you to make a trial cut in order to check the new settings For all cutting operations it is important to position the blade guid
13. dust outlet 1 JFB12 100 air inlet 1 JFB12 101 handle 4 JFB12 102 handle 1 JFB12 103 guide holder 1 JFB12 104 M6x40 bolt 2 JFB12 105 handle 1 JFB12 106 guide 1 JFB12 107 end cover 2 JFB12 108 handle 1 JFB12 109 M6x20 bolt 2 JFB12 110 fence 1 JFB12 111 washer 1 JFB12 112 angle gauge 1 JFB12 113 M4x5 screw 1 JFB12 114 indicator 1 JFB12 115 cover plate 1 JFB12 116 table 1 JFB12 117 end cover 1 JFB12 118 fasten pressure plate 1 JFB12 119 M8x50 bolt 3 JFB12 120 handle 4 JFB12 121 ruler 1 JFB12 122 end cover 1 JFB12 123 support foot 1 JFB12 124 slide block 2 JFB12 125 angle scale 1 JFB12 126 table fixing support 1 JFB12 127 M8x25 bolt 4 JFB12 128 M8x20 bolt 4 JFB12 129 indicator 1 JFB12 130 support 1 MANN SLEDOV N VYROBKU 14 SLEDOV N VYROBKU Po dod n n s zaj m Va e spokojenost s v robkem P i procesu zlep ov n v robk jsme toti z visl na V s a Va ich zku enostech s prac se strojem Jedn se o e Va e zku enosti kter mohou b t d le it i pro ostatn u ivatele e Probl my kter se vyskytly v ur it ch provozn ch situac ch e N vrhy na zlep en v robku Pros me V s proto o zaznamen n Va ich zku enost a poznatk z provozu a jejich zasl n na na i adresu HOLZMANN MASCHINEN GmbH A 4170 Haslach Marktplatz 4 Tel 0043 7289 71562 0 Fax 0043 7289 71562 4
14. e 11 as close as possible to the workpiece Always guide the workpiece with both hands holding it flat on the table 15 in order to prevent the blade 25 from Jamming Feed the workpiece at a uniform speed that enables the blade to cut through the material without difficulty and with out blocking Always aim at making a complete cut in one pass rather than in a stop and go operation requiring the workpiece to be withdrawn If you have to withdraw the workpiece switch off the bandsaw first and wait for the blade 25 to stop be fore freeing the workpiece The workpiece must always be guided by the longer side during cutting Important When handling narrower work pieces it is essential to use a push stick The push stick 28 must always be kept close at hand at then hook 29 provided for that pur pose on the side of the saw Fig 27 9 1 Longitudinal cuts Longitudinal cutting also known as slitting is when you use the saw to cut along the grain of the wood Place the parallel stop 23 to the left of the blade 25 as far as possible for the width required Lower the blade guide 11 down to the workpiece Switch the saw on Press the edge of the workpiece with your right hand to hold it securely against the parallel stop 23 and flat on the table 15 Guide the workpiece along the parallel stop 23 and through the blade 25 at a uniform speed ENGLISH Impor
15. f the struts must be at the top Attach the rubber feet to the legs 21 Place the machine onto the legs Align the entire base frame and tighten all screws Fasten the holder 29 for the push stock 28 as follows Screw the lock nut onto the bolt 29 and then screw this into the housing until the push stick 28 can be hung up Assembling the saw table Figures 6 9 Slacken the wing nuts 45 on the un derside of the saw table 15 and re move the chain bar 2 from the saw table Lead the blade through the slot a in the machine table and place the ma chine table on the table guide so that the clamping screw 47 fits through the mounting 48 Screw the saw table tight with the wing nut 18 Place the chain bar 2 onto the saw table 15 so that the screw heads 50 slide into the guide slots 51 Check that the blade 25 runs freely and does not touch the saw blade To remove the saw blade guard pro ceed in reverse order MANN a E Ru z 7 3 Tensioning the blade CAUTION Remove the tension from the blade if the bandsaw is not going to be used for some time Be sure to re tension the blade before you start the machine Turn the tightening screw 9 for ten sioning the blade 25 in a clockwise di rection The correct blade tension can be checked by applying pressure to the side of the blade with your finger somewhere in the middle between the two blade pulleys 7 8 You
16. he pointer to exactly 0 and tighten the screw 52 again Blade selection The blade supplied with the bandsaw is de signed for all purpose use When you select a blade you should have regard to the following criteria Use a narrow blade to cut tighter radii than you can with a wider blade Wide blades are used to saw straight cuts This is particularly important in cutting wood because the blade has a tendency to follow the grain of the wood and thereby deviate easily from the cutting line Finely toothed blades provide smoother cuts but are slower than coarse blades IMPORTANT Never use warped or lacer ated blades 7 9 Replacing the blade Figure 16 Move the blade guide 11 into a posi tion approximately half way between the table 15 and the machine frame 24 Undo the fasteners 13 and open the side cover 12 Remove the chain bar 2 Turn the tightening screw 9 anti clockwise to remove the tension from the blade 25 Remove the blade 25 from the blade pulleys 7 8 and take out through the slot in the table 15 Fit the new blade 25 aligned centrally on the blade pulleys 7 8 The teeth of the blade 25 must point downwards in the direction of the table Tension the blade 25 see 7 2 Close the side cover 12 again Mount the web panel 4 again MANN ENGLISH E A 7 10 Changing the rubber tires on the blade pulleys Fig 17 After a certain time the rubber t
17. ht 90 170mm Cutting height 45 70mm Table size 500 x 400mm Tilting range 90 45 Max workpiece size 600 x 600mm weight 83kg Nose emission values Lpa sound pressure level 92 7dB A Lwa sound power level 6 102 3dB A BEFORE MACHINE STARTING THE Make sure the machine stands securely i e bolt it to a workbench or solid base Fixing holes are provided in the base plate for this purpose The saw table must be correctly as sembled All covers and safety devices have to be properly fitted before the machine is switched on It must be possible for the blade to run freely When working with wood that has been processed before watch out for foreign bodies such as nails or screws etc Before you actuate the On off switch make sure that the saw blade is cor rectly fitted and that the machine s moving parts run smoothly Check that the voltage on the rating plate is the same as your supply volt age before you connect to the power supply 7 ENGLISH ASSEMBLY CAUTION Pull out the power plug before car rying out any maintenance assembly reset ting work on the machine 7 1 Assembly of the sub frame and wheels Fig 3 5 27 First attach the legs 21 loosely to the base plate 5 of the machine using 2 screws for each leg Use the round head M8x12 screws to do so Screw the 2 long struts 41 and the 2 short struts 42 loosely to the legs 21 The doubled over part o
18. ig 11 13 Whenever you change the blade you must re set both the support bearings 304 31 and the guide pins 284 29 7 5 1 Upper support bearing Fig 11 Undo the screw 33 Move the support bearing 30 s that it is almost touching the blade 25 There should be a gap of approx 0 5mm Re tighten the screw Setting the lower support bearing 31 Disassemble the saw blade 15 Adjust in the same way that the upper support bearing was adjusted The blade 25 is only supported by the support bearings 30 31 during cut ting During idle run the blade should not touch the ball bearings Setting the upper guide bearings Figure 11 Undo the screw 35 Move the mount 36 of the guide bear ings 28 so that there is a gap of ap prox imm between the front edge of the guide bearings 28 and the gullet of the blade in front Re tighten the screw 35 CAUTION The blade will be rendered useless if the teeth touch the guide bearings while the blade is running Undo the screws 37 Move the two guide bearings 28 to wards the blade so that there is a gap of approx 0 5mm between the guide bearings 28 and the blade 25 Re tighten the screws 37 MANN HOLZ Turn the upper blade pulley 8 several times in a clockwise direction Check the setting of the guide bearings 28 again and re adjust If necessary Setting the lower guide bearings 29 Fig 12 13 Disassemble the saw
19. ires 3 on the blade pulleys 7 8 will get worn by the sharp teeth of the blades and must be replaced Open the side cover 12 Remove the blade 25 see 7 7 Lift the edge of the tire 3 with a small screwdriver f and remove it from the blade pulley 8 Repeat for the lower blade pulley 7 Fit the new rubber tire 3 mount the blade 25 and close the side cover 12 again 7 11 Changing the table insert Fig 18 To prevent increased likelihood of injury the table insert 17 should be changed whenever it is worn or damaged Dismantle the saw table 15 see 7 2 Push out the worn table insert 17 Fit the replacement table insert by fol lowing the above in reverse 7 12 Extractor port The bandsaw is equipped with an 100mm ex tractor socket 6 for extracting sawdust and chips 7 13 Adjusting the blade speed Fig 28 The bandsaw can be operated at two blade speeds To change the position proceed as follows Slacken the drive belt 54 by turning the hand wheel 4 in an anticlockwise direction Move the belt to the desired position on the belt pulley 55 and the lower blade pulley 7 The blade speeds are indi cated on the inside of the side cover Tension the drive belt 54 again by turning the hand wheel 4 in a clock wise direction Important Drive belts must not be tensioned too much 8 OPERATION 8 1 ON OFF switch Fig 19 To turn the s
20. kolikr t oto te ve sm ru pohybu hodinov ch ru i ek pro kontrolu spr vnosti nastaven 7 5 4 Nastaven doln ho veden 29 Demontujte pracovn st l 15 viz kap 7 2 Povolte roub 40 Posu te dr k veden 29 tak aby vznikla t rbina cca 1 mm od listu p sov pily roub 40 op t ut hn te Pozor P s pily se naru pokud dojde ke styku zub p su s veden m Demontujte rouby 38 P su te veden 29 sm rem k listu p sov pily tak aby vznikla t rbina cca 0 5mm mezi veden m 29 a listem p sov pily 25 rouby 38 op t ut hn te Spodn m hnac m kolem 7 n kolikr t oto te ve sm ru pohybu hodinov ch ru i ek pro kon trolu spr vnosti nastaven 7 6 Nastaven horn ho veden pilov ho p su Povolte zaji t n veden pilov ho p su 20 Aktivujte ustavovac p ku 19 veden pilov ho p su a veden p istavte co nejbl e k obrobku Sterbina by m la b t cca 3 mm Zajist ni 20 op t ut hn te 7 7 Nastaven pracovn ho stolu 15 na 90 Obr 8 a 15 Horn veden pilov ho p su 11 dejte do nejvy pozice Povolte p ku zaji t n hlu pracovn ho stolu 18 Prilozte hlom r d k pracovn mu stolu 15 a pilov mu p su 25 Natocte pracovn st l 15 tak aby hel mezi stolem a pilov m p sem sv ral p esn 909 P ku zaji t n hlu 18 op t ut hn te Povolte
21. men 54 tak e bude te to it to tkem 4 proti sm ru pohybu hodinov ch ru i ek Remen ustavte do po adovan polohy na emenici 55 a spodn m hnac m ko le 7 Rychlost p su je vyzna ena na vnit n stran spodn ch dv ek Hnac emen 54 napn te tak e budete ot cet toc tkem 4 po sm ru pohybu hodinovych ruCicek D LEZIT Hnac femen nesm byt prilis napnuty 8 PROVOZ 8 1 Hlavn vyp na Obr 19 Pro zapnut pily stiskn te zeleny vyp na g Pro vypnut pily stiskn te erven vyp na h Va e p sov pila na drevo je vybavena podp ov m sp na em P i v padku proudu mus te tento sp na reaktivovat 8 2 Pod ln prav tko Obr 20 21 Pod ln prav tko slou jako bo n veden ob robku Um st te pod ln prav tko 23 na drzak 2 K zaji t n p esu te zaji ovac p ku 27 dol Dr k 2 Ize r zn pou t pro tenk Obr 20 nebo tak pro siln j ob robky Obr 21 8 3 ikm ez n Obr 8 22 Povolte p ku zaji t n hlu 18 pra covn ho stolu St l 15 natocte dopiedu tak aby se na stupnici 16 uk zal po adovan hel Zajist te p ku zaji t n hlu stolu 18 Pro ikmy rez mus byt pod ln pravit ko namontov no na vn j stran stolu tak aby na n j obrobek automaticky dol hal CESTINA 9 POKYNY K PROVOZU D
22. n je nutn nechat prov it zapojen elektrik em Spr vn zapojen stroje nechte prov it elektrik em Ochrana p sov pily 10 by m la p esahovat o 3mm v ku opracov van ho obrobku Dlouh obrobky je nutn zajistit vhodnou oporou P esv d te se e je zvolen list pily vhodn pro V obrobek a po adovanou p esnost ezu P i prodeji se zeptejte sv ho obchodn ka Vadn pilov listy musi byt okam it vym n ny Tup pilov listy mus b t nabrou eny Dbejte bezpe nostn ch p edpis a pracovn ch p edpis platn ch ve Va zemi a dodr ujte pokyny uveden v tomto n vodu na obsluhu NIKDY neroz ez vejte obrobky kter nejsou 100 bezpe n P ed dr bou nebo i t n m odpojte stroj od s t 5 TECHNICK DAJE HBS 300J Nap t 230V 50Hz Vykon 750W Volnob zn ot cky 1400 min D lka pilov ho p su 2240mm ka pilov ho p su 6 18mm Rychlost p su 360 720 m min V ka ezu p i 909 170mm V ka ezu p i 45 70mm Rozm r stolu 500 x 400mm Rozsah nato en stolu 90 459 Max velikost obrobku 600 x 600mm Hmotnost 83kg EMISN HODNOTY HLUKU Lpa Akustick tlak 92 7db A Lwa Akustick v kon 102 3db A 6 P ED UVEDEN M DO PROVOZU P esv d te se e je stroj stabiln Pred uveden m do provozu zkontrolujte e je ve ker n ad uklizeno z pra covn ho st
23. o min sac m v konu 20 m s je z d vodu ochrany zdrav p i pr ci po vinn Prov d jte pravideln kontroly spr vn funkce hlavn ho vyp na e a tla tka nouzov ho zastaven stroje Pravideln kontrolujte elektrick kabel na p padn po kozen NEBEZPE RIZIKO VYMRST N OBROBKU Dbejte na bezpe n postoj p i pr ci se strojem Udr ujte ruce v bezpe n vzd lenosti od listu p sov pily Bu te p ipraveni na mo n odsko en obrobku CESTINA Pro veden malych obrobk pouz vejte VZDY posuvnou ty 4 OBSLUHA P sov pila HBS 300J je urcena pro rez n d ev n ch obrobk dom c mi kutily ez n palivov ho d eva je zak z no Kulat obrobky lze obr b t pouze za pou it dodate n ch p pravk pro fixaci obrobku Pe liv si p e t te tento n vod na obsluhu Holzmann Maschinen neru za kody zp soben nevhodn m pou it m resp sv voln mi zm nami stroje I p i vhodn m pou v n stroje existuj dal rizika Po kozen sluchu z d vodu nepouzit ochrany sluchu Po kozen dychac ch cest pri vdechnut toxick ho drev n ho prachu T Zk zran n pri kontaktu s listem p sov pily Zran n od odletuj c ch st obrobku Zhmozd ni prst Riziko zran n od vymr t n ho obrob ku Pri prvn m spu t n stroje zkontrolujte sm r otaceni motoru pri 400V Pokud se bude ot et opa
24. olu a v echny areta n p ky rouby a to tka dn uta eny Zkontrolujte obrobek na p tomnost ciz ch p edm t je t p ed jeho opra cov n m 7 MONT 7 1 Mont podstavce Nejprve namontujte patky stroje 21 zajist te je k z kladn desce funda mentu 5 stroje pomoc 2 roub pro kazdou patku Namontujte 2 dlouh p n vzp ry 41 a 2 kr tk p n vzp ry 42 voln na ustavovac patky Obr 3 Nasu te gumov patky na ustavovac patky 21 CESTINA 7 3 Stroj postavte na podstavec funda ment Podstavec vyrovnejte tak za pomoci druh osoby aby byl stroj vsude spr vn vyrovn n v i podlaze Nyn dot hn te v echny rouby na pod stavci Namontujte dr k 29 posuvn ty e 28 n sledovn na roubujte zaji ovac matku na ep a ten namon tujte na t lo stroje Mont pracovn ho stolu Povolte p ku 45 na spodn stran stolu 15 a sundejte dr k 2 Pilov list prot hn te dr kou a v pracovn m stole a st l um st te na z v s stolu tak aby bylo mo n namontovat zaji ovac roub 47 p es dr k 48 Pracovn st l ut hn te pomoc k dlov matice 18 Dr k 2 um st te na st l 15 tak aby la hlava roubu 50 do vod c dr ky 51 Zkontrolujte e se p s pily 25 voln pohybuje a nikde nekoliduje se stolem Napnut pilov ho p su Obr
25. p 24 Machine frame 25 Blade 2 ITEMS SUPPLIED Bandsaw Machine table Push stick Parallel stop Base frame Blade 3 PROPER USE The bandsaw is intended for the slitting and cross cutting of timber or wood like workpiec es Round materials may only be cut with suit able holding devices The machine is to be used only for its pre scribed purpose Any other use is deemed to be a case of mis use The user operator and not the manufac turer will be held liable for damage and or inju ries of any kind that result from such misuse The machine is to be operated only with suita ble saw blades To use the machine properly you must also observe the safety regulations the assembly instructions and the operating instructions to be found in this manual All persons who use and service the machine have to be acquainted with this manual and must be informed about the machine s poten tial hazard It is also imperative to observe the accident prevention regulations in force in your area The same applies for the general rules of health and safety at work HOLZMANN will not be liable for any changes made to the machine nor for any damage re sulting from such changes Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors The following hazards may arise in connection with the machine s construction and design Damage to hearing if ear muff
26. s are not used as necessary Harmful emissions of wood dust when used in closed rooms Contact with the blade in the uncovered cutting zone Injuries cuts when changing the blade Injury from catapulted workpieces or parts of workpieces Crushed fingers Kickback Tilting of the workpiece due to inade quate support Touching the blade Catapulting of pieces of timber and workpieces 4 IMPORTANT INFORMATION SAFETY INFORMATION CAUTION Whenever you use electric tools it is imperative to take basic safety precautions in order to reduce the risk of fire electric shock and personal injury Essential safety precau tions include Keep your work area tidy An untidy work area may cause accidents ENGLISH Check the working conditions Do not expose your bandsaw to rain Never use it in damp or wet locations Make sure there is good lighting Do not use the bandsaw near flamma ble liquids or gases Guard against electric shock Avoid body contact with earthed components Keep other persons away Do not allow other persons particularly children to touch the machine or the cable Keep them away from your work area Store tools in a safe place When tools are not in use they should be stored in a dry locked room out of children s reach Do not overload your machine Your bandsaw works better and safer when used within their quoted capacity range Use a machine wi
27. should only be able to bend the blade 25 very slightly approx 1 2mm CAUTION The blade may break if the tension is too high BEWARE IF INJURY If the tension is too low the powered blade pulley 7 will spin while the blade does not move Adjusting the blade Undo the fasteners 13 and open the side cover 12 Turn the upper blade pulley 8 slowly in a clockwise direction The blade 25 should run centrally on the blade pulley 8 If it does not the angle at which the upper blade pulley 8 tilts must be adjusted If the blade 25 runs more towards the rear of the blade pulley 8 i e towards the machine housing 24 the setting screw 22 must be turned in an anti clockwise direction Then turn the blade pulley 8 slowly with the other hand to check the position of the blade If the blade 25 runs towards the front edge of the belt pulley 8 the setting screw 22 must be turned in a clock wise direction After adjusting the upper blade pulley 8 check the position of the blade 25 on the lower blade pulley 7 Again the blade 25 should run in the middle of the blade pulley 7 When adjusting the upper blade pulley you have to turn it several times until the adjustment has an effect on the position of the blade on the lower blade pulley 7 5 ENGLISH When adjustment has been completed close the side cover 12 again and se cure it with the fasteners 13 Adjusting the blade guide F
28. table 15 see 7 2 Undo the screw 40 Move the mount of the guide pins 29 so that there is a gap of approx imm between the front edge of the pins 29 and the gullet of the blade in front Re tighten the screw 40 CAUTION The blade will be rendered useless if the teeth touch the guide pins while the blade is running Undo the screws 38 Move the guide pins 29 towards the blade so that there is a gap of max 0 5mm between the guide pins 29 and the blade 25 The blade must not jam Re tighten the Allen screws 38 Turn the lower blade pulley 7 several times in a clockwise direction Check the setting of the guide pins 29 again and re adjust if necessary Adjusting the upper blade guide 11 Fig 2 14 Undo the fixing handle 20 Turn the adjustment wheel 19 to low er the blade guide 11 as close as pos sible to the workpiece to be cut the gap should be approx 2 3mm Re tighten the fixing handle 20 Check the setting before each cut and re adjust if necessary Adjusting the saw table 15 to 90 8 15 Move the upper blade guide 811 to the top Undo the fixing handles 18 Set the angle d between the blade 25 and the table 15 7 8 ENGLISH I gt S gt Tilt the table 15 by turning it so that the angle between it and the blade 25 is precisely 90 Re tighten the fixing handles 18 Undo the screw 52 of the pointer of the dial scale 16 set t
29. tant Long workpieces must be secured against falling off the table at the end of the cut 9 2 Freehanded cuts Figure 25 One of the most outstanding features of a bandsaw is the ease with which it allows you to make curved cuts and radii Lower the blade guide 11 down to the workpiece Switch on the saw Hold the workpiece securely on the table 15 and guide slowly through the blade 25 Freehanded cuts should be made at low feed speed so that you can guide the blade 25 along the required line It often pays to first cut off surplus curves and corners up to about 6mm from the cutting line In the case of curves which are too tight for the blade to cut correctly it can help to make a series of close lying cuts at right angles to the curved line When you saw the radius the material simply will drop off 10 MAINTENANCE Important Pull out the power plug first Remove the dust and dirt regularly from the machine Cleaning is best carried out with a fine brush or a cloth Never use caustic agents to clean plastic parts 11 ORDERING SPARE PARTS Please provide the following information on all orders for spare parts Model type of the machine Date of acquisition Serial number of the machine Spare part s marked on exploded drawing Required spare part numbers listed additionally MANN PROHL EN O SHOD 12 PROHL SEN O SHOD CERTIFICATE OF CONFORMITY
30. th insufficient power for a job at hand Never use your band saw for on jobs for which it was not un tended Wear suitable work clothes Do not wear loose clothing or jewellery as they might get caught in moving parts Wear a hair net if you have long hair Use personal safety equipment ear muffs safety goggles dust mask when working on dusty jobs Connect the machine to a vacuum ex traction system Do not use the cable for purposes for which it is not designed Avoid abnormal working postures Make sure you stand squarely and keep balance at all times Always pull out the power plug When the machine is not being used plug it out Remove adjusting keys wrenches and other tools from the working table after use Always stay focused when working Reduce distortion sources in your work ing environment Check the ON OFF Switch periodically Have repairs carried out only by a qualified electrician Have your power connection checked by a qualified elec trician Wear safety gloves whenever you carry out any maintenance work on the blade In the case of mitre cuts the parallel guide must be placed at the lower place of the working table to hold the work piece A dust collecting system with a mini mum air velocity of 20m min shall be connected to the bandsaw Give this operation manual to every person who works with the machine DO NOT USE THIS SAW TO CUT FIREWOOD The machine is equipped with
31. u Pilovy p s napn te Zav ete dv ka 12 Po sp n vym n pilov ho p su ten to n kolikr t protocte a v p pad pot eby postupujte podle instrukc dle bod 7 4 a 7 5 7 10 Vym na gumov ho oblozeni hnaciho kola Obr 17 Provozem doch z k opot eben gumov ho oblo en hnac ch kol pily Jedn se o b n d sledek provozu pily Jakmile je gumov ob lo en opot eben mus b t vym n no Otevite dvirka 12 Sundejte pilovy p s 25 Uvoln te hranu gumov ho oblo en 3 pomoc mal ho ploch ho roubov ku f a gumov oblo en vym te Nasadte novy gumovy p s k objedn n u Va eho prodejce nasadte pilovy list 25 a zavrete dvirka 12 7 11 V m na vlo ky stolu Obr 18 Pro minimalizaci rizika razu je kolem pilov ho p su instalov na vlo ka stolu 17 V p pad opot eben nebo po kozen ji vym te Odkryjte pracovn st l 15 tak abyste m li p stup k vlo ce stolu 17 VloZku stolu 17 nyn vysu te N hradn vlo ku nasa te a st l p iprav te k dal mu pou it pily 7 12 P ipojen ods v n P sov pila HBS 300J je ur ena pro provoz s ods vac m za zen m P pojka ods v n 6 m pr m r 100 mm 7 13 Nastaven rychlosti pilov ho p su P sov pila na d evo disponuje dv mi rych lostmi Pro zm nu rychlosti postupujte n sle dovn Povolte hnac e
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