Blade Sharpening System User Manual: Tidland
Contents
1. www maxcessintl com Tidland Blade Sharpening System MI 727946 1 G Page 19 OPERATION Changing the dovetail clamp assembly In addition to installing the dovetail kit you will need to adjust the position of the hone tower and the drive hub bolts See page 17 The dovetail mount is shipped with an air hose assembly installed for use with the 360 Swing Blade Guard Do not disconnect the hose See page 23 for instructions Performance Series and Series C Class Ill The optional Blade Guard Safety Attachment if installed on your blade cartridge must be altered to provide clearance for blade sharpening Contact Tidland Customer Service for more information Note Use Loctite 242 on all screws during assembly 1 Remove the existing dovetail clamp p 18 2 Use screws item 2 to install dovetail base item 1 3 Use screws item 4 to install top base item 3 ltem Description Part No 1 Dovetail Base 726092 2 SHCS 10 32UNF x 75 lg 732800 3 Top Base 726095 O ring Parker 2 104 145578 4 SHCS M5 x 16 mm 651283 not shown For use with the 360 Swing Blade Guard The o ring is factory installed with Loctite Ensure that it is present in the final assembly the air system will not function properly without it www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 20 OPERATION Changing the dovetail clamp assembly In addition to installing the dovetail kit y2. TIDLAND SLITTING SOLUTIONS Tidland Blade Sharpening System Installation Operation and Maintenance Me MI 727946 1G CONTENTS NURS TO UI OS ace se A cad pena sie eke eee sama ste eee a tee aeed N oedema 3 EE ONS TA N cope dhe beens dae EA patna ties E T T T A coarse pyeteaie ciandtasecanssias 5 PVA CIMINO ses ris ted ec stan ee seats E cies eget enemas canes sae soma te reese ee sds case seeee ed coeea dens somesees 6 EFAS OO FEIN Ui UID is ceciaases nce far sere sieunandcies seca tte vente ius A E E te vawiGeaapedanenconaien 6 Safety instructions for operating PErSONNE l cccccceseeceeceeeeeeceeeeeeceeeeeeaeeeeessaeeeeeeeaeeeesseeeeeaaeeeeseaees 7 Safety instructions for OPErAation cccccccccssscecceeeeecceeececsegeeecceseeecsgeeecsegeeecsueeeessageeessuseeesssageesssaaes 8 Safety instructions for MAINTENANCE ccccceeccceceeeeeeceeeeeeneeeeeeseeeeeesaeeeeeeseeeeesaeeeeseeseeeesaaseesaeeeeeeeaaass 9 Notice about particular dangers cicesetinscssecetscusosisiciunterconvetaiinasuviadebhietdsauadetdanesmetatecicuintienvetianekbiadeeidiads 10 E E E P R A A A A E A E 11 FM SS E E E A N A A E A A A E A A E E E E 11 SS SUNS ANS seee n E E E nce ES E E E E E AE E E E E 13 Recommended tools and spare parts cccccccccccceeccceeceeeeeeeececeeeceeeeseueeseeeeseeseueeseueeseeeeueeseeesaeeees 13 Installation requirements cccccccesccsceceececseeceseeceuceceueecauecsueeseueecaueesauecaueeseee
3. Tool bit clamp 142164 n a Tool bit clamp screw 742165 n a 728978 728978 Btn hd cap scr 5 16 18UNC x 500 eon www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 24 MAINTENANCE Changing the tool bit Disconnect power to the Blade Sharpening System before beginning the following procedures Triangle tool bit 1 DO Mark the used cutting edge of the tool bit Use a permanent marker 2 Using a 1 8 hex drive loosen do not remove the tool bit clamp screw 3 4 Clean the mounting surface of the tool bit holder There should be no dust or debris in the holder Slide the tool bit out of the tool bit holder when reinstalling the tool bit Rotate the tool bit to an unused cutting edge and reinstall it in the tool bit holder Tighten the set screw Square tool bit Se Na NO Mark the used cutting edge of the tool bit Use a permanent marker Pull out the vacuum nozzle from the vacuum inlet for better access to the toolbit Using a 3 16 hex drive remove the 5 16 bolt from the tool bit Lift the tool bit out Clean the mounting surface of the tool bit holder There should be no dust or debris in the holder when reinstalling the tool bit Rotate the tool bit to an unused cutting edge and reinstall it in the tool bit holder Reinstall the bolt and tighten www maxcessintl com Tidland Blade Sharpening System MI 727946 1 G Page 25 MAINTENANCE Replacing the hone pl
4. required for your knifeholder class until it stops against the pins 3 3 Tighten the bolts see also Replacing the hone plate p 26 Configuring the drive hub Ensure that the three M5 socket head cap screws are installed in the appropriate locations for the knifeholder class These screw heads engage with the knifeholder blade hub PERFORMANCE SERIES CLASS III SERIES C CLASS II AND III PERFORMANCE SERIES CLASS II If the screw heads do not align in the cartridge blade hub the drive hub needs to be aligned Contact Maxcess Technical Services www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 17 OPERATION Changing the cartridge dovetail clamp assembly There are dovetail mount kits available for the following knifeholder blade cartridge models Tidland Performance Series Class II and Ill Tidland Series C Class Il and III Swing cartridge only Tidland e Knifeholder Class II and III You will need to identify the existing dovetail mount that is installed in your unit and remove it before installing the new kit Recommended tools include Hex drive wrenches 4 mm and 9 64 Loctite 242 In addition to installing the dovetail kit you will need to adjust the position of the hone tower and the drive hub bolts See page 17 Disconnect power to the Blade Sharpening System before performing maintenance or setup procedures Removing the existing dovetail clamp Class Il Perf
5. WAC MUNA SY E e p E E A EE E T E AE E E AEE T E E 28 PFO UDISSIOOUING reene ei a a a E E E E E p E E E 29 Declaration ot CONTON esskan a aa aana aa ailai 31 CONTACT INFORMATION MAXCESS Manufactured by Authorized Representative Tidland Fife Tidland GmbH 97 G amp D 2305 SE 8 Avenue Max Planck Strasse 8 10 Camas WA 98607 65779 Kelkheim Germany Tel 360 834 2345 Siemensstrasse 13 15 800 426 1000 48683 Ahaus Germany Tel 49 6195 7002 0 49 6195 7002 933 www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 2 IMPORTANT SAFETY INFORMATION General The Tidland Blade Sharpening System has been built state of the art and complies with the generally recognized and applicable safety regulations Injury to the operator or to third parties or damage to the unit may occur if it is e operated by untrained personnel e used for unintended purposes e maintained and serviced improperly Read and understand all instructions before operating the unit Failure to follow instructions may cause the unit to function incorrectly and can cause serious injury While operating the unit follow all existing plant safety instructions and or requirements Compliance with federal state and local safety regulations is your responsibility Be familiar with them and always work safely Read and understand all safety warnings and instructions before operating machine Keep the instructions near the machine at all times Maxcess T
6. air is required for optimal performance of the Blade Sharpening System Transporting Unit weight with cart is 690 Ibs 313 kg Do not lift manually Unit is top heavy If your unit is equipped with swivel casters always push the Blade Sharpening System on V cart in the lengthwise direction for maximum stability E Store and operate the Blade Sharpening System on a flat horizontal surface T fixed casters swivel casters www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 6 IMPORTANT SAFETY INFORMATION Safety instructions for operating personnel The Blade Sharpening System may be operated only in a fully assembled condition and only as intended Unsafe operating conditions must be resolved immediately Before operating the Blade Sharpening System all installers operators or maintenance personnel must read and understand all instructions and safety warnings provided in the user manual Keep this manual near the Blade Sharpening System at all times Tidland accepts no liability for damages and accidents caused by non observance of the operating instructions Follow the regulations for the prevention of accidents and all other generally recognized safety regulations The responsibilities for operation maintenance and servicing of the Blade Sharpening System should be clearly assigned and followed All operators and maintenance personnel must wear appropriate safety gear as designated This ma
7. installations such as removable guards are installed and fully functional Do not bypass safety installations The Blade Sharpening System should be inspected for externally visible damage before every startup Changes including operational behavior should be reported immediately to the responsible person or the supervisor in charge Shut down and secure the Blade Sharpening System immediately in case of malfunctions Have malfunctions eliminated immediately by qualified trained professionals www maxcessintl com Tidland Blade Sharpening System MI 727946 1 G Page 8 IMPORTANT SAFETY INFORMATION Safety instructions for maintenance A Before beginning maintenance inform all operating personnel about maintenance requirements and procedures A supervisor in charge shall be designated Observe the timelines for regular tests or inspections as prescribed or as stated in the installation instructions Suitable workshop equipment is mandatory for the execution of maintenance works The Blade Sharpening System must be shut down completely for maintenance repair and servicing activities and be secured against unexpected repowering Carry a flashlight in ensure sufficient illumination at the Blade Sharpening System during maintenance Maintenance on pneumatic installations of the Blade Sharpening System may only be carried out by trained professionals or by instructed personnel working under the supervision and guidance of a t
8. the restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS Directive 2002 96 EC of the European Parliament and of the Council of 27 January 2003 on waste electrical and electronic equipment WEEE Referenced European Harmonized Standards EN 13218 Stationary Grinding Machines EN 60204 1 Electrical Equipment of Machines EN 983 Pneumatics ISO 11201 Noise Emitted by Machinery and Equipment EN ISO 12100 1 EN ISO 12100 2 EN ISO 14121 1 er Quality Assurance Manager Maxcess Int l USA pE Title Aa i a ZO Date Donald Smith Name Maxcess 2305 SE 8 Avenue Camas WA 98607 Tel 360 834 2345 Fax 360 834 5865 www maxcessintl com www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 31 All rights reserved No part of this publication may be reproduced transmitted transcribed or translated into any language in any form by any means without the written permission of Tidland NORTH AMERICA Toll Free 800 639 3433 Tel 1 405 755 1600 Fax 1 405 755 8425 sales maxcessintl com www maxcessintl com Am MAXCESS SOUTH AMERICA Tel 55 11 3959 0990 Fax 55 11 3856 0990 southamerica maxcessintl com www maxcessintl com br EUROPE Tel 49 6195 7002 0 Fax 49 6195 7002 933 sales maxcess eu www maxcess eu INDIA Tel 91 22 27602633 Fax 91 22 27602634 india maxcessintl com www maxcess in CHINA KOREA TAIWAN Tel 86 756 881
9. 0 dB A at a distance of 1 meter If the Blade Sharpening System is operated by itself no ear protection is required as personal protective gear If the Blade Sharpening System is used in an enclosed work space together with other installations or machinery and an increased sound pressure level can be created in the work space then the operator must be equipped with and use the required protective gear www maxcessintl com Tidland Blade Sharpening System MI 727946 1 G Page 10 OVERVIEW Features The Tidland Blade Sharpening System is a programmable logic controlled lathe that is designed to sharpen Tidland Class Il and Class II compound bevel dished blades used in shear slitting air inlet on back of unit emergency 80 psi 5 5 bar min stop knob 150 psi 10 3 bar max 15 CFM 7 08 l s min vacuum a receptacle drain hose fitting www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 11 OVERVIEW Features acrylic door Interior parts 1 Cartridge drive hub Vacuum nozzle Tool bit Honing assembly Cartridge detection switch Dovetail mount Class II N O OF A W N Dovetail mount Class III Performance Series Shear dovetails are shown here Dovetail mounts for the Class Il and III e Knifeholder are also available See page 18 www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 12 OVERVIEW Specifications Physical dime
10. 98398 AND SE ASIA Fax 86 756 881 9393 Tel 65 9620 3883 sales maxcessintl com cn Fax 65 6235 4818 www maxcessintl com cn asia maxcessintl com JAPAN Tel 81 43 421 1622 Fax 81 43 421 2895 japan maxcessintl com www maxcess jp 2011 Maxcess
11. ain Drive hub bolts should be completely seated in the blade cartridge If the noise persists record the operating conditions under which you hear the noise and call for service for information Ensure that the supply air line is fully pressurized before connecting it to the unit Apply 30 psi minimum to prevent air loss through the drain Optimal pressure range for operation is 80 150 psi Call Maxcess Technical Services MI 727946 1G Page 30 MAGPOWR AXCESS 3 D gt DECLARATION OF CONFORMITY Manufacturer EU Contact Tidland Corporation Fife Tidland GmbH 2305 SE 8 Avenue Fifestrasse 1 Siemensstrasse 13 15 Camas WA 98607 65779 Kelkheim 48683 Ahaus USA Deutschland Deutschiand Phone 1 360 834 2345 Telefon 49 6195 7002 0 Web www maxcessintl com Web www maxcess eu Models Blade Sharpening System Starting year of series manufacture is 2011 The designated product conforms to the essential requirements of the following European Directives Directive 2006 42 EC of the European Parliament and of the Council of 12 December 2006 on the harmonization of the laws of Member States relating to machinery as defined in Article 1 1 of the Directive Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility Directive 2002 95 EC of the European Parliament and of the Council of 27 January 2003 on
12. ate Hone plate If the blade edge finish is rough check the edge of the hone plate If it is also rough replace it 1 Remove socket head cap screws 1 from the hone plate bracket and support 2 Pull cylinder mount and hone plate assembly away from the support 3 Remove screws 2 that secure the hone plate Caution Some components are under spring tension Wear eye protection and use care when detaching the springs 4 On the other side of the hone plate detach springs 3 5 Install the new hone plate and reattach the springs 6 Reinstall the screws that secure the hone plate The hone plate should be allowed to slide back and forth under spring tension 7 Reinstall the screws that secure the cylinder assembly to the support www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 26 MAINTENANCE Sensor locations Keep sensors free of dirt and debris Faulty or damaged sensors should be replaced only by authorized Maxcess Service Team personnel Use only a vacuum to remove debris DO NOT use compressed air Do not remove the top cover of the Blade Sharpening System light beam emitter blade detect sensor receiver cartridge detect switch XY home sensor www maxcessintl com Tidland Blade Sharpening System MI 727946 1 G Page 27 MAINTENANCE Vacuum system Blade splinters and chips are sharp Use protective eyewear and gloves when handling waste mat
13. e sharpening process has begun e f any operating condition is not met the yellow LED will turn on indicating that the operator should check the operating instructions to determine the fault The blade sharpening process cannot begin until the fault is corrected See page 29 for troubleshooting the unit When the sharpening process is complete the drive hub retracts and the system resets itself in preparation for the next blade sharpening the green LED changes to a steady state When all moving parts have stopped open the door and remove the blade cartridge Note Blade sharpening may be repeated without opening the door go back to Step 7 to repeat www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 16 OPERATION Configuring the blade sharpening system There are dovetail configurations available to mount the following knifeholder blade cartridge models Tidland Performance Series Class II and Ill Tidland Series C Class II and Ill Tidland e Knifeholder Class Il and Ill lf changing to another knifeholder class you will need to adjust the position of the hone plate assembly and the drive hub bolts See page 18 for instructions about changing the dovetail mounts Disconnect power to the Blade Sharpening System before performing maintenance or setup procedures Adjusting the hone plate assembly 1 Loosen the bolts 1 in the bottom floor of the unit 2 Slide the honing assembly 2 in the direction
14. echnical Services 405 821 9052 Tidland Customer Service USA 800 426 1000 Outside USA 360 834 2345 Intended purpose The Blade Sharpening System is intended exclusively for the sharpening of Tidland Class II and Class II compound bevel dished blades installed in Tidland blade cartridges and used in shear slitting There is no other intended purpose The Blade Sharpening System may only be operated within the technical limits and only with equipment that has been designated and cleared by Tidland These instructions must be observed and followed Another application or an application exceeding these designated applications is considered unintended The operator of the Blade Sharpening System is liable for any and all resulting damages This applies also to unauthorized modifications made to the Blade Sharpening System The intended use also includes the observance of any and all notices contained in these installation instructions regarding e Safety e Installation e Operation and e Maintenance www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 3 IMPORTANT SAFETY INFORMATION Information about safety instructions The safety instructions and symbols described in this section are used in these operating instructions They are used to avoid possible dangers for users and to prevent material damage SIGNAL WORD Source of danger and its results Avoiding dangers The signal word DANGER refers to the dan
15. ended Solution Close door wait for X Y table to go home Check cartridge installation Confirm that there is air to the unit Check air pressure system operates optimally between 80 100 psi 5 5 6 9 bar Operating air flow required 15 CFM 7 08 I s If the screw heads on the drive head will not engage with the cartridge hub the blade sharpener may need an alignment Call for service Ensure that all sensors are clear of debris See page 27 for sensor locations To reduce the risk of lodging chips in the sensors use a vacuum to remove debris not a brush Check for burrs or residue on the blade edge Ensure operating conditions are met door closed air on cartridge engaged on dovetail If unit does not move after 15 seconds call for service Confirm that there is air to the unit Check air pressure system operates optimally between 80 100 psi 5 5 639 bar Call for service Rotate tool bit to unused edge or replace Remove debris from edge of hone plate Replace hone plate if damaged Remove cartridge and check for debris or obstruction at dovetail mount reinstall the cartridge e Check for correct knifeholder class setup p 17 Check for looseness at cartridge blade hub replace blade cartridge bearing if worn See your knifeholder manual for details e Check drive hub bolts they should be tight and seated completely e Call for service MI 727946 1G Page 29 TROUBLESHOOTING Pr
16. erial For your safety ensure that the vacuum hose is always connected to a manufacturer s approved receptacle Tidland provides a bucket option to contain chips vacuumed from the inside of the unit Check the bucket regularly and empty as needed If chips begin to collect around the vacuum wand nozzle remove the elbow fitting from the side of the unit and clean out the hoses Check the bucket and empty if necessary NEVER use compressed air to remove debris from the Blade Sharpening System ICA vacuum nozzle vacuum receptacle z 2 2 www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 28 TROUBLESHOOTING Troubleshooting For issues that cannot be resolved with this troubleshooting guide call the Maxcess Service Team 405 821 6052 Problem Yellow LED is on Drive hub does not disengage Blades not sharp Blade edge scalloped Continued www maxcessintl com Possible Cause Door open Cartridge not fully engaged on dovetail mount Low or no air pressure Drive hub not engaged Blade detect sensor blocked Unexpected blade diameter detected X Y table not at home Low or no air pressure Pins are stuck in cartridge Check tool bit for wear Check hone plate edge for roughness Blade cartridge not seated properly in dovetail mount Blade cartridge hub bearing worn Blade sharpener out of alignment Tidland Blade Sharpening System Recomm
17. ger of death or serious bodily injuries The signal word WARNING refers to the danger of moderate to severe bodily injuries The signal word CAUTION refers to the danger of slight to moderate bodily injuries or material damage www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 4 IMPORTANT SAFETY INFORMATION Safety symbols used in this manual 9 gt PrP Wear ear and or eye protection while operating machine Warning Unit weight is 576 Ibs 261 kg Cart weight is 114 Ibs 52 kg Do not lift manually Warning Unit is top heavy Unit can tip if cart comes to sudden stop Use fixed casters at one end of cart to ensure unit is rolled in the most stable direction Warning Knife blades are sharp Can cause serious injury to hands Wear protective gloves when handling knife blades Warning Pinching hazard Can cause serious injury to hands Wait until all moving parts come to a complete stop before reaching into machine Danger High voltage Risk of electrical shock or machine damage do not open electrical drawer Service to be performed by Maxcess qualified technicians only Caution Blade splinters and chips are sharp Use protective gloves when handling waste material For your safety ensure that the vacuum hose is always connected to a manufacturer s approved receptacle Information This mark identifies a process and or operator steps Execute steps in sequence top to bot
18. nsions 38 w x 23 h x 24 d 37 cm x 58 cm x 62 cm Blade Sharpening System 576 Ibs 261 kg Unit weight 690 Ibs 313 kg total Electrical 110 VAC 60 Hz 16A 220 VAC 50 Hz 6A 80 psi 5 5 bar minimum Cart if equipped 114 Ibs 52 kg Pneumatic 150 psi 10 3 bar maximum 15 CFM 7 08 I s Noise output 78 0 dB A 1 meter Air pressure operating 80 100 psi 5 5 6 9 bar Blade sharpening cycle time Recommended tools and spare parts Tool bits see page 24 Hone plate 725665 Hex wrenches 4 mm 5 32 3 16 1 8 Stainless steel mesh protective gloves Tidland PN 132084 www maxcessintl com Tidland Blade Sharpening System 505 160 mm 7974 200m minimum 1 minute maximum 2 minutes MI 727946 1G Page 13 INSTALLATION Installation requirements Warning Unit is heavy Do not lift manually Unit total weight with cart is 690 Ibs 313 kg Transportation and installation method must be able to support this weight Must be installed and operated on a level surface Cart weight is 114 Ibs Power 110 VAC Blade Sharpening System The nominal 110 Volt AC Blade Sharpening System power input shall not exceed 150 volts with a maximum potential to ground of 150 volts This applies to cord and plug connected units The power source shall have a fuse or circuit breaker size of 20 amperes maximum The short circuit current rating SCCR is 10 kiloamperes 220 VAC Blade Sharpening Sy
19. oblem Chips collect at vacuum wand nozzle Green LED is OFF Green LED is blinking Green LED is ON Water draining from back of unit Unusual noise Excess air loss through the air regulator drain www maxcessintl com Possible Cause Chip collector full Chips stuck in vacuum hose Vacuum not effective Insufficient air supply Sharpened cartridge is not present Motion in progress Sharpened cartridge is present Supply air is wet Blade cartridge Drive hub bolts Low air pressure Internal valve may be stuck Drain release control is misaligned Tidland Blade Sharpening System Recommended Solution Empty chip collection receptacle Remove the elbow fitting on the side of the unit and clean out the hoses Make sure vacuum wand nozzle is close enough to the tool bit Ensure 80 150 psi supply and 15 CFM to the unit verify by the monitoring pressure gauge on the side of the blade sharpener Drop should not be more than 15 psi when vacuum runs Install blade cartridge if necessary and press gt button to start sharpening process Close lid and wait until all moving components have come to a stop Remove the sharpened blade cartridge or resharpen if desired Use clean dry non lubricated air Ensure blade clamp is tightened Ensure blade cartridge hub bearing is not loose Change the knife blade Install a different blade cartridge and try sharpening process ag
20. ons Do not use organic solvents as the risk of fires and explosions exists Make sure that operational and auxiliary materials are disposed of in a safe and environmentally friendly manner www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 9 IMPORTANT SAFETY INFORMATION Notice about particular dangers A Pneumatics Only personnel with special knowledge and experiences in the pneumatics field are permitted to work on pneumatic installations During maintenance works on the pneumatics system the maintenance personnel must be fully familiar with the pneumatics circuit diagram and be fully briefed about the potential consequences of misactions Inspect daily all piping hoses and threaded connections for tightness Shut down and repair the Blade Sharpening System immediately if an air leak is detected Before beginning repair works depressurize the pneumatic system and leave the air lines open Clean debris and contamination from fittings and threaded connections of the pneumatic system before beginning maintenance Maintain all safety valves regularly Oils greases and other chemical substances Observe and follow the applicable regulations and Material Safety Data Sheets provided by the substance manufacturer regarding storage handling utilization and disposal Noise The declared A rated equivalent continuous sound pressure level at the Tidland Blade Sharpening System during operation is 78
21. ormance Series and Series C Class Ill Performance Series and Series C Class II e Knifeholder Class Ill e Knifeholder www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 18 OPERATION Changing the dovetail clamp assembly In addition to installing the dovetail kit you will need to adjust the position of the hone tower and the drive hub bolts See page 17 The dovetail mount is shipped with an air hose assembly installed for use with the 360 Swing Blade Guard Do not disconnect the hose See page 23 for instructions Performance Series and Series C Class Il The optional Blade Guard Safety Attachment if installed on your blade cartridge must be altered to provide clearance for blade sharpening Contact Tidland Customer Service for more information Note Use Loctite 242 on all screws during assembly 1 Remove the existing dovetail clamp p 18 2 Use screws item 2 to install dovetail base item 1 3 Use screws item 4 to install top base item 3 1 Dovetail Base assembled Base 742075 Dovetail 726090 _ La eed Le SHCS 2 3 Top Base assembled Tail base 726091 Clamp base 726089 _ O ring Parker 2 104 745578 _ not shown For use with the 360 Swing Blade Guard Two o rings are factory installed with Loctite Ensure that they are present in the final assembly the air system will not function properly without them
22. ou will need to adjust the position of the hone tower and the drive hub bolts See page 17 e Knifeholder Class Il The Blade Guard Safety Attachment on all Tidland e Knifeholder units must be altered to provide clearance for blade sharpening Contact Tidland Customer Service for more information Note Use Loctite 242 on all screws during assembly 1 Remove the existing dovetail clamp p 18 2 Use screws item 2 to install dovetail base item 1 3 Use screws item 5 to install dovetail side clamps items 3 and 4 4 Use screws item 6 to install dovetail item 7 6 Dovetail 726004 __ Dowel pins 5 32 x 375Ig 732745 _ not shown www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 21 OPERATION Changing the dovetail clamp assembly In addition to installing the dovetail kit you will need to adjust the position of the hone tower and the drive hub bolts See page 17 e Knifeholder Class Ill The Blade Guard Safety Attachment on all Tidland e Knifeholder units must be altered to provide clearance for blade sharpening Contact Tidland Customer Service for more information Note Use Loctite 242 on all screws during assembly 1 Remove the existing dovetail clamp p 18 2 Use screws item 2 to install dovetail base item 1 Dovetail Base 726097 SHCS 10 32UNF x 75 Ig 732800 www maxcessintl com Tidland Blade Sharpening S
23. rained professional Visually check pneumatic hoses daily for Damage to the outer layer e g chafe marks cuts tears cracks Deformations which do not correspond to the natural shape of the hose in a pressurized or depressurized condition or when bent e g layer separation bubble formation Leaks visual and acoustic check Visually check hose fittings daily for Damages or deformations of the hose fittings impaired tightness Loose adjustments of the hose in the fittings Fitting corrosion and fatigue Check hoses annually in detail Even if no damage can be identified pneumatic hoses should be replaced after six years Replace present wearing parts and filter cartridges of the pneumatic system within the prescribed or appropriate time frames even if no safety relevant faults can be detected Always retighten threaded connections that were loosened during maintenance and repair works If prescribed tighten screws with torque wrench If it is necessary to disassemble safety installations for maintenance or repair works reassemble and test safety installations immediately following the completion of maintenance and repair Clean the Blade Sharpening System particularly connections and screw fittings of all debris and residue at the beginning of maintenance repair or servicing Do not use aggressive or solvent containing cleaning agents Use fiber free cloths Use only mild cleaning agents Follow manufacturer s instructi
24. stem The nominal 220 Volt AC Blade Sharpening System power input shall not exceed 250 volts with a maximum potential to ground of 300 volts This applies to cord and plug connected units The power source shall have a fuse or circuit breaker size of 10 amperes maximum The short circuit current rating SCCR is 10 kiloamperes Air supply 80 psi 5 5 bar minimium 150 psi 10 3 bar maximium 15 CFM 7 08 I s minimum Unit operates at 80 100 psi 5 5 6 9 bar factory set internal regulator Use clean dry non lubricated air If the supply air is too wet water will drain from the unit through an outlet in the back located under the air inlet The drain fitting accepts a 5 16 O D hose air inlet drain hose fitting www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 14 OPERATION Operating the blade sharpening system Knife blades are sharp Can cause serious injury to hands Wear protective gloves when handling knife blades Pinching hazard Can cause serious injury to hands Wait until all moving parts come to a complete stop before reaching into machine For your safety ensure that the vacuum hose is always connected to a manufacturer s approved receptacle Counters The Tidland Blade Sharpening System is equipped with two counters located on the front of the unit that record the number of blades sharpened The top counter labeled RESET can be reset to zero by the operator The bo
25. sueessueesueesseeessusesaueesaess 14 TIE WW CIC N E E E A E E A A E E E A E E E EE 14 FOW e A A E teamed 14 A SUD ease e R N E E E E EEE E E A TE E EE ee 14 Ba ie p PEI E EE T E ES E E E EET ETE A O cee E AAT AEI E EA 15 COURTOIS earne o E E E det ty at A E EE EA EE E E 15 Operating the blade sharpening system ccccseccceceeeeeeeeeeeeeceeeeeesaeeeeeeseeeeeeeseeeeesaaeeesaaeeessaneenenas 16 Configuring the blade Sharpening SYStOM ccccccccccceeeeeeeeeeeeeceeeeeeeeeeseeeeeeeeeesaeeeeeeseeeeesaaeeeessaneeees 17 Adjusting the hone plate assembly ccccceccccseceeceeeeeseeeeeeeeeeaeeeeseeeeeseaeeeseueessaeeeeseeesaeeeessneeesaass 17 Configuring the drive NUD sie vens censsvswediconinecdeatiredtivasuae actinsenudbuansetdisiunndeaduunscaibasnnnedasente aaa aria aaa 17 Changing the cartridge dovetail clamp assembly ccccceeeccecceeeeeceeeeeeeeeeeeeeseeeeeesaeeeeeeeeeeeeseeeeeeas 18 Removing the existing dovetail clamp ccccceccccseeeeeeeeeeseeeeeeeeeeseeeeeseueeeseeeesaueesseeeessueeeseneessees 18 EEKE ANC acts E E cit ern dace E E E E E cet aca ses iy ane aden T E delvneee canto 24 Changing the tool Dit edge cccceccccssssccccesseeecseeecseeeecseueeessaeeecsageeecseaseeessageessageeessanseeeesseaenenes 24 Replacing the hone plate ccccccccsscccescecseeecaeeceeeecececaueesaeeceeeceueeceueesaeeesueeseeeseueesaeeseeeetsaeessgeess 26 MCMSOl IOC AON e AE E A E EE A E EE E E EE E E E E 27
26. tom Observance of correct procedures will assure a safe sound and efficient handling of the knifeholder Notices and symbols directly attached to the Blade Sharpening System such as danger signs operating signs arrows indicating a direction of rotation component identification etc must be strictly observed Notices and symbols directly attached to the Blade Sharpening System should not be removed and shall be maintained in a completely legible condition www maxcessintl com Tidland Blade Sharpening System MI 727946 1 G Page 5 IMPORTANT SAFETY INFORMATION Maximum inputs 110 VAC Blade Sharpening System The nominal 110 Volt AC Blade Sharpening System power input shall not exceed 150 volts with a maximum potential to ground of 150 volts this applies to cord and plug connected units The power source shall have a fuse or circuit breaker size of 20 amperes maximum The short circuit current rating SCCR is 10 kiloamperes 220 VAC Blade Sharpening System The nominal 220 Volt AC Blade Sharpening System power input shall not exceed 250 volts with a maximum potential to ground of 300 volts This applies to cord and plug connected units The power source shall have a fuse or circuit breaker size of 10 amperes maximum The short circuit current rating SCCR is 10 kiloamperes The air input is 150 psi 10 3 bar maximum 15 CFM 7 08 I s minimum The optimal operating range is 80 100 psi 5 5 6 9 bar Clean non lubricated dry
27. ttom counter labeled TOTAL cannot be reset The Blade Sharpening System must be allowed to complete the sharpening process in order for the counter to register Do not open the acrylic door until all moving parts have come to a full stop Only then shall the door be opened and the cartridge removed You may wish to reset the counter whenever you change the cutting tool www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 15 OPERATION Operating the blade sharpening system Operation ie 2 Attach the power cable to the Blade Sharpening System and plug the unit into a power source Make sure that the line voltage you are running matches the voltage specified on the unit nameplate To turn on the unit pull the red emergency stop power button out There is a 15 20 second delay before the unit is ready to start Note If the previous sharpening process was interrupted the system will reset itself Wait for the homing process to complete and for the green light to stop blinking 3 4 8 9 Open the clear acrylic door With the knife blade facing the drive hub assembly install the Tidland blade cartridge on the dovetail mount Close the door Check LED status no LEDs on ready to start Steady green LED indicates the presence of a sharpened blade go to Step 9 Push the green gt start button e f all operating conditions are met the green LED blinks indicating that the blad
28. y include protective gloves safety goggles ear protection and protective clothing If safety relevant changes to the operating performance are occurring or if the Blade Sharpening System malfunctions shut the unit down immediately and report the incident Keep first aid equipment first aid box eye rinsing bottles etc available within easy reach All personnel should have knowledge of the location and operation of fire extinguishers and the procedure for reporting and fighting fires During inspection maintenance and repair of the Blade Sharpening System refer to the instruction manual for procedures Only qualified or trained personnel may operate or perform maintenance and repairs on the Blade Sharpening System Personnel undergoing training and qualification may only work on the Blade Sharpening System under supervision by trained personnel www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 7 IMPORTANT SAFETY INFORMATION Safety instructions for the operation of the blade sharpening system A During all activities relating to the operation inspection maintenance and repair of the Blade Sharpening System the procedures to power up and shut down as specified in these instructions and the notices regarding maintenance must be followed The Blade Sharpening System may only be commissioned in a fully assembled and operational condition Before operation ensure that all protective and safety
29. ystem MI 727946 1G Page 22 OPERATION Connecting the dovetail mount air hose The Class II and IIl Performance Series knifeholder dovetail mounts are shipped with an air hose attached that supports the use of the 360 Swing Blade Guard Even if you are not using the 360 Swing Blade Guard Tidland recommends that you make this air hose connection to prevent debris from building up in the hose and fittings 1 If you are changing to a Performance Series dovetail mount the mount will be shipped with the air hose B connected at A 2 After installing the dovetail mount in your Blade Sharpening System connect the hose at location C Air hose parts reference __ Installed on dovetail mount __ Installedonunitframe 6 Airfitting 250428 www maxcessintl com Tidland Blade Sharpening System MI 727946 1G Page 23 MAINTENANCE Tool bits The tool bit has six cutting sides It can be rotated twice and then turned over and used again for a total of six times Note Early models of the Blade Sharpening System use a square tool bit which can be used for a total of eight times Inspect the cutting edge after each use do not use if worn or damaged with nicks or cracks When all cutting sides are used replace the tool bit Toolbit holder shown with tool bit removed Square bit shown with bolt Tool bit parts Triangle tool bit Square tool bit Tool bit holder 725708 Tool bit 742898 731363 3
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