GEO• GEO/GEO 1.3 • EDGE • EDGE
Contents
1. 4 Pink External Trigger Input 4 75 23 m 75 Cc 5 Black Discrete 1 0 1 In Out pe 6 Red Discrete 1 0 2 In Out 7 White Discrete 1 0 3 In Out Cc 8 Light Blue Discrete 1 0 4 In Out 9 Violet RS 232 RX Input C 10 Green RS 232 Signal Ground Output 11 Blue Common Signal Ground Input 12 Brown 10 30V de Input Crossover Ethernet Cable Standard Ethernet Cable to PC Ethernet Port to PC via Network Hub or Switch STPX07 2 1 m 7 STPO7 2 1 m 7 TIPS STPX25 7 6 m 25 STP25 7 6 25 The trigger device can be any Monitor Cable to Video Monitor optional 10 30V de photoelectric sensor or a device with a similar output BNCO6 2 m 67 BNC15 5 m 157 BNC30 9 m 30 Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 P N 118000 rev D 9 sien 3 PC Configuration igurat oreo nt a Select Start Settings Network Connections rrr ad IJ erri a veers iar Paa oa ra caer id d Highlight Internet Protocol TCP IP and click the Properties button 6 118000 rev D 1 Ethernet communication configure the IP address of your computer Typical Address 192 168 0 2 Sensor Default Address 192 168 0 1 Write down the existing address of your PC before changing it To change the I2. Models included GEO GEO 1 3 e EDGE EDGE 1 3 e BCR BCR 1 3 AREA AREA 1 3 e OMNI OMNI 1 3 ilicksiart il gs Printed in USA 02 06 P N 118000 rev D WARNING Not To Be Used for Personnel Protection Never use this product as a sensing device for personnel protection Doing so could lead to serious injury or death This product does NOT include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition Consult your current Banner Safety Products catalog for safety products which meet OSHA ANSI and IEC standards for personnel protection CAUTION Electrostatic Discharge Avoid the damage that electrostatic discharge ESD can cause to the Sensor Always use a proven method for preventing electrostatic discharge when installing a lens or attaching a cable Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 2 P N 118000 rev D Introducing PresencePLUS P4 The PresencePLUS P4 or the Sensor is an easy to use vision sensor with advanced visual inspection capabilities With minimal knowledge of vision a user can quickly set up the Sensor to run an inspection that tests all products and accurately rejects bad products on a production line Inspections are set up using a personal computer PC or by activating t
3. Program Files PresencePLUS 2 At start up PresencePLUS will try to communicate with the Sensor If communication with the Sensor is successful the application will launch and display the Setup or Run screen If communication was not successful e Verify that the Ethernet cable is the correct type see Cable Connections on page 4 e Verify that the TCP IP settings are correct see PC Configuration on page 6 3 If using an optional NTSC video monitor verify that the monitor is displaying an image You may not see an image until the camera is given the first trigger 4 When the software launches create an inspection configure the discrete 1 0 and begin running inspections Right Angle Sensor In Line Sensor NOTE Initially all discrete 1 0 are configured as inputs Go to the System window to change the discrete 1 0 For detailed configuration information refer to the User s Manual under the Help button in the GUI see back cover for part number Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 P N 118000 rev D 7 sien 5 Software Setup Use the Main Menu toolbar to navigate the PresencePLUS P4 options Proceeding from left to right the buttons in the Menu toolbar step through the process of creating an inspection file system rections Set up the Sensor lens and lighting to acquire a reference image a Set up the Sensor lens and lighting b Choos
4. S A www bannerengineering com Tel 763 544 3164 Stores up to 12 inspection files depending on the P4 model Voltage 10 30V dc Current GEO EDGE AREA 500 mA max BCR OMNI 650 mA max GEO 1 3 EDGE 1 3 AREA 1 3 BCR 1 3 OMNI 1 3 550 mA max Frames Per Second GEO EDGE AREA 500 max BCR OMNI 48 max GEO 1 3 EDGE 1 3 AREA 1 3 BCR 1 3 OMNI 1 3 26 8 max Image Size GEO EDGE AREA 128 x 100 pixels BCR OMNI 640 x 480 pixels GEO 1 3 EDGE 1 3 AREA 1 3 BCR 1 3 OMNI 1 3 1280 x 1024 pixels Levels of Gray Scale 256 GEO EDGE AREA 0 01 ms to 20 47 ms BCR OMNI 0 1 to 2830 ms GEO 1 3 EDGE 1 3 AREA 1 3 BCR 1 3 OMNI 1 3 0 1 ms to 1670 ms GEO EDGE AREA 2 56 x 2 00 mm 3 2486 mm diagonal CMOS 128 x 100 pixels BCR OMNI 4 736 x 3 552 mm 5 9200 mm diagonal CCD 640 x 480 pixels GEO 1 3 EDGE 1 3 AREA 1 3 BCR 1 3 OMNI 1 3 8 576 x 6 861 mm 10 9829 mm diaganol CMOS 1280 x 1024 pixels GEO EDGE AREA 20 x 20 micrometers BCR OMNI 7 4 x 7 4 microns GEO 1 3 EDGE 1 3 AREA 1 3 BCR 1 3 OMNI 1 3 6 7 x 6 7 micrometers GEO EDGE BCR AREA OMNI C mount GEO 1 3 EDGE 1 3 AREA 1 3 BCR 1 3 OMNI 1 3 Megapixel C mount sensorspecifications P N 118000 re 0 15 Models Tools PresencePLUS P4 Models GEO GEO 1 3 117020 EDGE EDGE 1 3 120413 BCR BCR 1 3 122800 Available on enclosed CD or online at www bannerengineering com BANNER more sensor
5. P address of your PC do the following The following screen captures are from Windows XP For earlier Windows versions see Banner s Supplemental Information at http info bannersalesforce com xpedio groups public documents trainingjobaid vr_01_00_e pdf pdf Gere iwi me arant Double click the Local x 5 Area Connection used by PresencePLUS nnd 1 pic c Click the Properties button pe a P abest mo s THE Jp ha DHT deeem addere Cornel e Choose Use the following IP address and e Change the IP address to 192 168 0 2 e Change the Subnet mask to 255 255 255 0 Click the OK button Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 2 Install the PresencePLUS software a Insert the Installation CD b Click Install PresencePLUS PC Software step 4 gina the PresencePLUS P4 Power up the hardware and verify that the Power Error light turns Green P Green This may take up to 20 Red Error seconds Green Ready Green Pass Yellow Trigger Red Fail 2 Verify that the yellow LED on the Ethernet port is ON If it is not ON see Green Power Cable Connections Red Error on page 4 Green Pass Red Fail Green Ready r4 Yellow Trigger step 5 Launching Software 1 Start the PresencePLUS program by clicking Start
6. d sized and located Bar Code Decodes bar code markings Finds and decodes DataMatrix PDF 417 and Linear bar code types user selectable decoder modes color schemes and viewer schemes Measures between points Measures distance between two prescribed points Logic Evaluates results of selected Vision and TIPS input output Analysis tools to determine whether an l l inspection passes or fails It also performs e Each inspection logical operations and activates outputs must contain at least one Vision tool and one Test tool e Save a backup copy of your inspection to the host PC noinspections Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 P N 118000 rev D 9 TIPS When using the Hardware input pulse the Product Change and Product Select inputs to initiate an inspection change See the User s Manual in the Help menu for complete information 10 P N 118000 D s Click to expand and to contract category Passing Tool Failing Tool This screen automatically configures the parameters chosen in the Tools screen a Choose the sample size b Click Start c Trigger the controller with the external trigger device d Click Stop e Click Next to proceed to Run Before entering Run save the inspection file to one of the 12 memory locations on the Sensor select an inspection to run and view the results of t
7. e Trigger option Continuous for a live image c Click Auto Exposure to adjust the brightness d Focus the Sensor lens by turning the lens until the Focus Number is maximized J NOTE While still in the Setup screen verify that the trigger works by lex selecting External in the Trigger Options When in Run mode the Sensor uses only the external trigger e When you have the desired image click Next to proceed to the Tools screen to acquire the reference image Add tools to the inspection Build the tools from scratch or add tools from a previous inspection file saved on the PC or the Sensor To add a Vision tool click the Tool button To remove a tool click the X in the lower left corner of the screen a Add Location tool s to find the target to adjust the following Regions of Interest ROI for transitional and rotational changes TIPS Before creating an inspection file set Required Add Vision or Bar Code tool s to inspect the part c Add Measure tool s to create distance measurements from points up the electrical found configuration Required d AddTest tool s to set the Pass Fail criteria The Vision Bar Code and of the external Measure tools are inputs to the Test tool trigger Click System button NOTES e Click Quick Teach to automatically set all the selected select parameters in the Test tool and proceed to the Run screen or Trigger tab click Next to proceed to the Teach screen to teach a sa
8. he Remote Teach input The Sensor captures images and analyzes them using one or more Vision tools to pass or fail the product The PC is not required for running inspections after the inspection files have been stored in the Sensor s memory Quick Start Overview This guide is designed to provide even to those new to vision sensing the information needed to use this sensor It provides an overview of the PresencePLUS P4 and illustrates how to easily set up the Sensor to inspect a product The flow chart at left provides an overview of the process Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 TIPS For more detailed instructions refer to the User s Manual on the u ctt o m installation CD P N 118000 re D 3 connect 71 1 Install the lens and filters if used For EDGE GEO BCR AREA and OMNI any lens may be used For EDGE 1 3 GEO 1 3 AREA 1 3 BCR 1 3 and OMNI 1 3 use only Megapixel lenses For non Banner lenses follow the lens manufacturer s unpacking and installation instructions Cable Connections 1 Ifa light will be powered by the Sensor connect it to the Light connector Aperture Lock Focusing Ring Mio gt on fje D Focus Lock Ring sien 2 a Caution If the light is powered by the Sensor the Sensor power source must be 24V dc b Caution Thi
9. he inspection To select an inspection in the Select tab enable Software Override and select the inspection file from the list of stored inspections Alternate method Use Hardware Input to select an inspection via Product Change and Product Select lines Viewing Results Display Options Display only the next passing inspection Display only the next failing inspection Next Pass Next Fail Display the next remote teach Display the next unsuccessful remote teach Next RT Fail Continuously display inspections Don t display any inspections Click on tool name Ew LOCATE 1 Execution time 0 4 ms to show Ew Inputs the ROI Execution time 40 6 rip MT_1 Execution time 0 0 ms To begin inspecting click the Start button in the Run screen Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 step 7 System Setup Use the System Setup screen to change discrete 1 0 the communication port the product change the strobe output for external lighting control the trigger input and to view diagnostic information EL Select Communication input Output Reset State Inepection Select NTSC Language rete Outputs Panam Trigger LO 1 General input ba 5 Pn 7 Bin 5 Provides Operation Hel
10. mple set of good products e o manually set min max parameters in a Test tool skip Teach and go directly to Run Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 8 P N 118000 D Tool Options NOTE Tool availability depends on P4 model see back page mmm o o mmo Location Tools Vision Tools Analysis Tools Translation and rotation Locates the target by searching for a taught pattern and compensates for translation and rotation Locate Translation and rotation Finds the edge of the part and compensates for translation and rotation if selected Finds one or more patterns Locates and counts a taught pattern Counts and locates edges Detects and counts transitions between bright and dark pixels The total number of edges can be counted and the position of each edge can be found Locates and counts objects Detects the edges of dark and bright determines midpoints and objects locates their midpoints counts dark measures widths and bright objects and measures the width of each dark and bright object Average Gray Determines presence Determines average gray scale value in the Scale absence and shades of gray Region of Interest ROI BLOB Counts measures areas and Detects groups of connected light or dark counts sizes and locates pixels within the ROI and designates them objects as BLOBs After BLOBs are found they can be counte
11. nt version of PresencePLUS software is available for download from the Banner website www bannerengineering com Click on Literature Resources Click on Software and Electronic Data Sheets select PRESENCEPLUSPA from the Vision Product Line pull down menu and click on Go Download the latest Firmware PC software or both NOTE If you upgrade the PC software only new features may not be available until you load the latest firmware to the Sensor Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 12 P N 118000 D Troubleshooting Problem e Error Code is displayed on PC Power light is not ON Interface cannot connect to Sensor e No image on monitor No image on PC or monitor e Sensor Ready Trigger LED is Green e he software seems to be working correctly but the image is missing e Error message Failed to capture a full resolution image Please try again e mage is frozen PC and monitor e Sensor Power Error LED is Red e Image is frozen on PC but image on monitor properly updates e Error message Failed to capture full resolution image e Indicator lights on RJ 45 port are OFF e Focus number does not update QuickStart fails e Errors when saving inspections to the sensor Support is available from your local Banner representative or a Banner Applications Engineer Call Cause Solution A list of error c
12. odes and potential causes and solutions are available under Help About on the PresencePLUS software CD Sensor not getting enough power Verify that the power supply is 10 30V dc with maximum current of 550 mA GEO 1 3 EDGE 1 3 AREA 1 3 BCR 1 3 and OMNI 1 3 500 mA GEO EDGE and AREA 650 mA BCR and OMNI NOTE If light source is powered by the Sensor power supply must be 24V dc e Check the connection to the power supply Run display set to None Verify that the Sensor is receiving triggers Sensor not receiving triggers e f the connections are secure call a Banner Applications Engineer Software restart needed or loose connections e Restart the PresencePLUS software e f the connections are secure call a Banner Applications Engineer Ethernet connection lost e Reconnect the cable e Check the cable for any breaks then power down and back up Replace the cable e Attempt to close and reopen the PresencePLUS software f still not resolved call a Banner Applications Engineer FTP communications blocked Disable TCP IP Firewall software on the PC e mail fax or write for support Applications Engineers are available from 8 00 A M to 5 00 P M Central Time Monday through Friday excluding holidays Local 63 544 3164 Toll free 1 888 3 SENSOR 1 888 373 6767 Fax 63 544 3213 Sensors bannerengineering com Banner Engineering Corp 9714 10th Avenue North Minneap
13. olis MN 55441 USA Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 ensortroubleshooting P N 118000 rev D 13 Specifications sensorspecitications 14 P N 118000 D Right Angle Housing In Line Housing GEO GEO 1 3 EDGE EDGE 1 3 BCR BCR 1 3 P4BC1 3R 8 1 3 AREA P4AR 3 P4A1 3R 3 1 3 OMNI P40R P40 OMNI 1 3 P401 3R OMNI 1 3 401 31 99 6 x 66 8 x 124 5 mm 34 3 x 66 8 x 147 3 mm 4 9 x 2 63 x 2 2 1 35 x 2 63 x 5 8 Construction Black anodized aluminum Weight Approximately 0 29 kg 0 642 Ib Environmental Rating IEC IP20 NEMA 1 Operating Temperature 0 C to 50 32 to 4122 F Maximum Relative Humidity 90 non condensing PC or NTSC video 9 m 30 max cable length 1 Remote Teach IN pin 2 4 Programmable 1 0 pin 5 8 1 Product Change IN pin 3 1 Strobe OUT light connector pin 4 1 Trigger IN pin 4 NPN or PNP software selectable 150 mA each ON State Saturation Voltage 1V at 150 mA max NPN V4 2 volts OFF State Leakage Current 100 microamps NPN or PNP NPN Hookup PNP Hookup 10 30V dc 10 30V dc Load e RJ 45 Ethernet RS 232 flying leads Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 Specifications continued Banner Engineering Corp Minneapolis MN U
14. p Installation Help Lens Selection Help Lighting Help Error Codes About GUI Software version Sensor Firmware version Hardware version sensor s physical address Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 NOTE To select the polarity of the i D T eee panic Ace 2 outputs set one of the four 1 0 pins to an output sensorconfiguration TIPS Use Help gt About in the GUI to look up the software firmware and hardware versions The information will be helpful if you call Banner for Support P N 118000 rev D 11 insormaintenance Maintenance Maintenance tasks include keeping the hardware free of dust and dirt and updating the PresencePLUS software as new versions become available Cleaning the Sensor Regularly remove any accumulated dust or dirt from the Sensor using a soft cloth If needed slightly dampen the cloth with a weak solution of neutral detergent Avoid getting dirt on the sensor s imager the area behind the lens If the imager is dirty use anti static compressed air to blow off the dust Cleaning the Sensor Lens Regularly remove dust dirt or fingerprints from the lens Use anti static compressed air to blow off dust If necessary use a lens cloth and lens cleaner or window cleaner to wipe off remaining debris Do not use any other chemicals for cleaning Updating PresencePLUS Software The curre
15. s more solutions P N 118000 rev D Tools Banner Engineering Corp 9714 Tenth Ave No Minneapolis MN 55441 Phone 763 544 3164 www bannerengineering com Email sensors bannerengineering com
16. s connection is for Banner lights only 2 If an NTSC monitor is used connect it to the Sensor via a BNC to BNC cable to the NTSC Video connector 3 Connect the Ethernet cable from your PC to the Sensor at the RJ 45 connector a If connecting directly from the PC use a crossover cable such as Banner Model No STPX07 b If connecting the Sensor to a hub or router use straight cables such as Banner Model No STPO7 to the Sensor as well as to the PC 4 Push the connector end of the supplied 12 wire cable onto the 12 pin connector on the Sensor 4 P N 118000 D NOTE If the lens has a focus lock screw loosen the screw before focusing the lens Some lenses also have an aperture lock screw Banner Engineering Corp Minneapolis MN U S A www bannerengineering com Tel 763 544 3164 5 Connect the leads on the 12 wire cable to the appropriate locations see pin assignments below 12 pin Discrete 1 0 Power Ground RS 232 Serial see pin assignments below Ethernet RJ 45 lt Light Connector 3 pin Pico Style Banner lights only po od 1 Brown 24V NTSC Video 2 n a nts connect BNC 3 Blue ground 4 Strobe 12 Wire Cable Pin Assignments 12 Wire Cable Models Pin Wire Color Description Direction P4C06 2 m 6 1 Yellow RS 232 TX Output rone cc Ies 2 Gray Remote Teach Input PAC32 10 m DS 3 Orange Product Change Input 4 50 16 m 50 4
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