Hyperion EOS0610iDUO
Contents
1. OUTPUT The output voltage of charger while charging or pack voltage of the battery while connected but not charging BAT RES The internal resistance IR of the battery pack in mQ IR value appears some seconds after charge is started and will become more accurate as charge progresses TEMP and PEAK TEMP Current Temp and Peak Temp recorded during the charge requires option sensor HP EOS1210I SEN CHARGE TIME CHARGE CURRENT PEAK CHARGE VOLTAGE BALANCER MODE Lithium types only Try it out with a LITHIUM battery pack which has the proper Balance Connector attached Attach the charger to an appropriate DC power supply and connect your battery pack s main and balance connectors to charger as previously described Press the MODE button until you reach the BALANCER Mode screen Press DOWN once to reach the SELECT VOLTAGE screen This screen simply shows you a very accurate voltage for each cell in the pack in turn You will see 1CL at upper right and a voltage displayed below to three decimal places for example 3 982 Press ENTER to make the 1CL flash and UP to see the voltage for the second cell third cell etc When you have seen the voltage for the last cell in the pack press DOWN to reach the next screen AVG V shows the average voltage per cell across the whole pack V GAP shows the difference between the highest and lowest volt cells in the pack Press the DOWN button to reach the next screen which shows2. even cause an accident lt s55 For all battery types CAPACITY is given in mAh at BATT CAPACITY screen Selection is in increments of 100mAh CURRENT is set in Ampere at CHG CURRENT screen so divide mAh by 1000 to get Amperage For 700mAh current is 0 7A for 1C up to 1 4A for 2C max For 1800mAh 1 8A for 1C and 3 6A for 2C and so on All Hyperion LiPo packs are rated for safe 2C charging Hyperion does not support nor recommend ever charging Lithium Polymer at rates higher than 2C ashe Lithium Polymer 3 7v vs Lithium lon 3 6v Please make absolutely sure that you properly identify the type of lithium battery you are charging the capacity in mAh and the number of cells wired in series and the pack voltage Lithium Ion 3 6v nominal should never exceed 1C charge rate Never charge Li lon 3 6V types by LIPO 3 7V charger mode A123 LiFePO4 Cells The A123 LiFePO4 charge discharge modes are intended for cells with 3 3V nominal produced by A123 Company or other brand LiFePO4 cells which are recognized to be of good quality from well known makers In MEMORY MODE choose A123 for BATT TYPE for charging such cells The A123 charge mode MAY work with no name brand LiFePO4 cells having 3 3V nominal voltage but Hyperion has found some knock off cells in the market of very questionable quality Customers who use A123 mode LiFePO4 mode to charge such off brand cells assume all risk Due to the nature of A123 LiFePO4 cells wi
3. voltage for every cell in the pack to two decimal places e g 3 98 Press ENTER for two seconds You will see BALANCE START SOLO MODE SYNC MODE If you are using a single port only Use UP or DOWN to select SOLO MODE Hold down the ENTER button the charger will check the battery and then ask you to confirm the number of cells in the pack If correct press ENTER once to start balance charging If you are using both ports and want to balance two packs of same type and capacity as a single unit such as 4S VX3700 and 5S VX3700 to make a 9S series connected flight pack hold down the ENTER and DOWN key to change from SOLO MODE to SYNC MODE Hold down the ENTER to start BATTERY CHECK The number of cells in each pack will be shown one above the other If both are correct press ENTER to begin balancing After Balancing has begun you may return using UP or DOWN keys to the screen which shows all cell voltages together Cells which are higher in voltage will show the decimal point alternating to a larger square shape indicating that these cells are being discharged while the lower voltage cells are not Hold down the ENTER to stop balancing at any time NOTE SYNC MODE Charging selected in similar way to SYNC BALANCING above is intended to be used only with two packs of the same brand capacity type and lifecycle history For example two packs of LVX5000 4S lithium polymer purchased at the same time and used together as a 8S pa
4. Hyperion EOS 0610iDUO Charger User s Manual for the newest manuals and news Visit http media hyperion hk dn eos Warnings The EOS 0610i DUO is a carefully designed charger with many built in safety features such as reverse polarity protection input voltage error warning and cell count mismatch warnings for lithium chemistry batteries HOWEVER IT IS THE RESPONSIBILITY OF THE USER TO INSURE THAT THE CHARGER IS CONFIGURED AND USED IN A SAFE MANNER IN PROPER ENVIRONMENT Note that as cell count of lithium batteries becomes higher all warning systems become less accurate We STRONGLY recommend use of the built in Hyperion LBA10 LBA balancer when charging lithium batteries at all times LBA balancers provide much additional safety because the LBA monitors each individual cell and controls the charger accordingly e Always be sure that the charger is properly configured for the correct battery type e SYNC MODE charging should start with packs at nearly equal discharge states see more details in text Be sure that the batteries you charge are capable of charging at the rate you select Never charge batteries unattended Charge only in a fire resistant environment non flammable surfaces such as on concrete or brick Do not charge near easily flammable materials Do not charge batteries inside a model Charging outdoors is recommended whenever practical Use only high quality gold 4mm bullet connectors for charg
5. ck charging systems on the planet today GENERAL SETUP and NOTES The EOSO610iDUO comes with male 4mm Bullet connectors aka banana plugs attached to the power INPUT cables These cables are appropriate for attaching directly to most high quality AC DC power supply units such as the BK Precision USA model 1692 15V 40A 600W Also included are large Terminal Clips with matching 4mm female bullet connectors for attaching directly to 12V 24V lead acid batteries Output side 4mm Male Connector Cable assemblies HP EOSOUTCORD x2 are also supplied Carefully solder your preferred battery connector to the free ends with correct Red Black Polarity If you make up additional output cables note that MINIMUM inner cable diameter should be 2 5mm 14ga and MAXIMUM cable length is 20cm 8 It is critically important that you use either a fully charged 12V 24V lead acid automobile battery or better deep cycle marine battery or a high quality AC DC power supply in the range of 12V to 28V DC output with minimum current rating of 10A When charging high voltage batteries at high current charger output 360W the AC DC Power Supply PS should be 15V minimum with rating of 350W or more to insure reliable performance Note that PS load control features DO allow you to use lower rated power supplies reliably but that total charger output wattage will be limited accordingly See details later in this manual If you have any t
6. ck in series when flying a particular model At the start of SYNC MODE charging both packs should be at about the same discharge state Otherwise you should SOLO MODE charge each pack separately and when both are done use SYNC MODE balancing before connecting in series for flight USER SETUP these settings are sticky until you change them again Press the MODE button until you reach the USER SETUP TEMP MODE screen Press ENTER and use UP or DOWN keys to select temperature display in degrees Fahrenheit or Celsius Press DOWN to scroll through the following screens and ENTER then UP or DOWN to change settings on each screen BUTTON SOUND screen ON or OFF FINISH SOUND TIME screen OFF ON continuous 1 Minute 15 Seconds 5 Seconds FINISH SOUND MELODY screen Choices 1 to 10 Will also play each Melody POWER SUPPLY VOLTAGE screen Set at the rated voltage of your power source set to 12V if single car battery POWER SUPPLY CURRENT screen Set at the rated CURRENT A of your power source set to 40A if car battery POWER SHARING screen Set the shared power percentage for the two battery outputs Power Supply Voltage and Current together comprise PS Load Control The EOS0610iDUO is an extremely powerful charger and can particularly when charging high voltage packs at high rate settings pull more amperage than many power supplies can deliver To avoid stressing your PS and having charges terminated premature
7. de divergence in cell voltages during charging and due to the high rates at which they can be charged one MUST ALWAYS use a cell balancer when using A123 Mode failure to do so will result in poor pack performance at best and damage to cells at worst Customers who charge in A123 mode without balancer connected assume all risk A123 CHG CURRENT A setting The EOS 0610iDUO does NOT limit max charge rate for A123 type cells or other brand LiFePO4 For A123 Brand Phosphate based cells it is our position that 4C 4 3C rate is the target MAX as of this writing Therefore 9 2A 10A max for the A123 2300mAh cells and 4 4A 5 0A for the newer 1100mAh size Consult battery maker documentation for other brands or future A123 types NiCd and NiMH Set BATT TYPE from MEMORY MODE screen as we did before in the LiPo example Consult the battery manufacturer s documentation to determine the proper settings for VOLTAGE CAPACITY and CHG CURRENT In addition to the charge settings we have already seen in LiPo Mode three additional settings exist for NiCd and NiMH battery types These are essentially expert settings and should be left at defaults unless you know why you want to change them PEAK SENS peak sensitivity delta V default for NiCd is 7mV C and NiMH is 5mV C TRICKLE sets a low current at which the charger will continue to charge the pack AFTER normal charge is ended PEAK DELAY Short interval after peak is detected during which the charg
8. delivered even with two 6S lithium polymer TCS Terminal Capacity Selection Rich Data Displays during and after charging and balancing PC Port for Data Logging and Firmware upgrades Temperature Sensor Ports Wide Voltage Input Range 11v 28v for higher efficiency when charging high voltage packs and compatibility with a wider selection of AC DC power supplies Power Supply Amperage Control to allow reliable charging with lower output power supplies Power Supply Voltage Control PS Load Control works in concert with Amperage control to insure the charger does not overload your power supply Input Cable with 4mm Male Connectors Clamps Output Cable Set Included with 4mm Connectors Two Integral Thermostat Controlled Cooling Fans Rugged Aluminum Case with Insulating End Caps 2 Line 16 Character Blue Backlit LCD Data Display Highly visible in all conditions Total of 20 User definable Memory Positions Adjustable Power Sharing between Outputs You can charge two separate but similar Lithium Polymer Lithium Ion or LiFePO4 A123 packs as a single unit to make flight packs from 7S to 12S at 360W max charge power For example for our Yak54 180e we use 2 separate packs of Hyperion VX5000 6S lithium polymer on as EOS0610i DUO charger and get nearly 2C charge rates At charge finish we simply connect the two packs in series as 12S and fly EOS 0610iNET and DUO chargers are the top power for the dollar big pa
9. don t catch the warning the charger will continue to charge to full capacity as a safety measure Note The TCS setting is sticky NiMH NiCd and LiFePO4 A123 can all be set for TCS as well in ranges from 5 to 120 depending on type However this is mostly reserved for advanced users with special needs in testing and TCS should generally remain at 100 for these types Error and Information Displays INPUT VOLTAGE ERROR Input voltage is below 11 0V or exceeds 28V OUTPUT BATT CONNECT ERROR Battery not detected OUTPUT BATT REVERSE POLARITY Battery is connected in reverse polarity to Output leads OUTPUT CIRCUIT PROBLEM Non Specific Circuit error Check all connections settings battery condition OUTPUT BATT OPEN CIRCUIT Battery disconnected during charging OUTPUT VOLTAGE TOO HIGH Battery voltage too high to match charger settings OUTPUT VOLTAGE TOO LOW Battery voltage too low to match charger settings PAUSE CHARGER TOO HOT Charger Pauses due to overheating Remove obstructions to Fan Airflow TEMPERATURE SENSOR ERROR Polarity Wrong or other connection error BATTERY TEMP TOO LOW When the temp of the battery is too low BATTERY TEMP TOO HIGH Battery temp is too high to be charged or discharged BALANCE VOLTAGE CELL TOO HIGH When the balancing cell voltage is too high SYNC COMMAND ERROR When communication is not properly working at SYNC mode or error at counterpart charger
10. e output cable connection to the charger See setup Properly insulate and regularly inspect all connectors to eliminate the possibility of short circuit Damage caused by output short circuit is not covered by warranty Never allow the charger case to contact an AC DC power supply case while powered Do not drop or cause other shock to the charger nor subject it to moisture condensation or liquids Do not attempt to charge battery packs made from different types of cells a mixture of old and new cells or cells made with chemistry not supported by the EOS 0610i DUO Do not attempt to charge non rechargeable dry cells Do not open the case of the charger under any circumstances Doing so will void the warranty e Keep the charger away from children or pets at all times PUT SAFETY AHEAD OF ALL OTHER CONSIDERATIONS SEEK MEDICAL ATTENTION IN EVENT OF ANY INJURY Specifications Charges 1 to 6 cells Lithium Polymer Batteries 3 7V cell nominal types Per Port Charges 1 to 6 cells Lithium Ion Batteries 3 6V cell nominal types Charges 1 to 6 LiFePO4 A123 cells LiFePO4 3 3V cell nominal A123 3 3v support Charges 1 16 cell NiCd Ni MH in three modes Normal Linear and Automatic Charges 1 12 cell Lead Acid Batteries 2V cell Two built in Hyperion LBA10 300 Balancer with 10A max rating and 300mA max balance rate per cell 0 1A 10 0A Charge Current in 0 1A steps 360 Watts Max Charge Output
11. er will continue to charge before terminating STARTING CHARGE SELECTING CHARGE TYPE After setting MEMORY MODE charge parameters holding down ENTER takes you to a Sub Menu with three options for NiCd NiMH charge type Press ENTER once to start the current setting flashing and use DOWN key to scroll through the three choices Hold down the START button after your selection to start charging AUTOMATIC Essentially ignores your setting for CURRENT but charges at rate determined by the internal resistance of the battery pack Especially useful when you don t know what settings you should make due to lack of documentation LINEAR Charges at whatever rate you have selected from start to finish if the charger detects no problem with settings NORMAL Charges according to your RATE setting but uses an intelligent algorithm to alter current as needed during charge Lead Acid Batteries Set Pb for BATT TYPE correct voltage at the BATT VOLTS screen and the mAh at the BATT CAPACITY screen and amperage at the CHG CURRENT screen Consult the battery manufacturer s documentation to determine these settings OTHER MODE SELECTIONS Pressing the MODE button will scroll you through the MEMORY charge DATA VIEW BALANCER and USER SETUP screens DATA VIEW Press the MODE button until you reach the DATA VIEW screen Use the UP or DOWN key to scroll through the various information presented NPUT Current input voltage from the power supply
12. f manual for more details on TCS Pressing DOWN for a last time returns you to the Memory Select screen Holding the ENTER key pressed down for two seconds or more will start the charge process for LiPo Lilon and A123 types no matter where in the MEMORY CHARGE screens you may be With your LiPo battery plugged into the balancing port and Red Black main power wires connected to charger output ports hold down ENTER The charger will read CHARGE START SOLO MODE Hold down ENTER again the charger will then read BATTERY CHECK and then ask you to confirm the number of cells in your battery pack Press ENTER for a final time to start charging Note If the Lithium based pack is NOT connected to the balancer port the Charger will read NO BALANCER rather than asking you to confirm the cell count We strongly recommend using the balancer at ALL times However if you wish to charge without balancer do so at your own risk when you see the NO BALANCER screen simply push ENTER again to start charging Holding down ENTER at any time while charging a battery will then STOP charging BATTERY CHARGING EXTENDED DETAIL Consult the documentation or labels provided with your battery to determine the correct capacity setting It is very important to get this right as the charger uses the capacity setting to determine nominal charge rate amperage TCS percentage and safety termination Incorrect settings could damage the battery and could
13. ly you can tell the charger the rating of your supply to limit the load on the supply and max wattage of the charger If you find the PS is still overloaded reduce the setting for POWER SUPPLY CURRENT until the problem goes away or buy a stronger Power Supply unit Charging Lithium Polymer 3 7v Nominal in Excess of 1C Rate Every Hyperion lithium polymer battery ever produced is capable of charging in excess of 2C Note These are the charge C rates for which less than 0 3 degradation was found in Hyperion Lithium Packs HP CX 3 0C HPVX 3 0C HP VZ 3 0C 50 cycle tests completed at 1 0 2 5 2 75 3 0C rates 0 3 is within measurement error so not significant esp if charged at lower rate If 2C is Good Why not 3C 2C is the sensible limit for fast charging lithium polymer Due to the CC CV nature of the lithium charging process the returns from increasing charge rate diminish very quickly after 2C That is total charge time is only a couple minutes shorter at 3C compared to 2C yet initial charge rate has to increase 50 for that small gain Given this the risk benefit equation lands squarely on the side of 2C max rates Additionally since many batteries are not capable of charging reliably past 2C chargers which do allow 3C charging are much more likely to cause damage to batteries or even accidents It is simply too easy to make a mistake with the Charge Rate setting and there are no electronic safeguards which can be reliably e
14. mployed against making such a mistake If using other than Hyperion lithium packs consult your battery s documentation for allowed C rates before exceeding 1C charge rate TCS Feature Terminal Capacity Selection This feature is selected from the MEMORY screen by pressing DOWN Estimated Capacity EP can be set from 50 to 100 The charger uses your setting for Battery Capacity in addition to sophisticated measurements and calculations to make a close estimate for the currently charged capacity in the pack during charging There are two good reasons why you might want to charge a Lithium Battery to something less than full capacity The first is for long term storage Lithium batteries are best stored after charging to 55 60 of nominal capacity If the TCS setting for LiPo or Lilon is between 50 and 60 the charger will terminate the charge at that point The second aim is to get more flight time in during a typical day at the field by stopping the charge when the battery is 90 to 95 full for example Due to the CC CV method by which LiPo are charged charging the last few mAh back into the pack takes a LOT more time than the first few mAh did So if you want to get in the air ASAP and don t mind a shorter flight then set TCS at 90 95 could save you a good bit of charge time When TCS is set for 65 to 95 the charger will sound a unique double tone repeatedly for an interval of 10 seconds so you can stop charging and fly If you
15. occurs PAUSE CHARGER TOO HOT l Charger temp is too high pause until temperature drops TRK Charger is trickle charging pack after termination Troubleshooting 1 Ensure that the battery you are trying to charge and the settings on the EOS 0610i DUO match Battery type such as NiMH or LiPo battery capacity number of cells charge voltage and charge rate must all be correct 2 Check that the input cable and output cables Have proper connectors and are in good condition Are not frayed worn cut or damaged Are the proper gauge 2 5mm 14ga Are proper length less than 20cm 8 on output side 3 Attach the charger input connectors to a 12V automotive battery that is in good condition and fully charged Wiggle the terminal clips into the battery posts to insure that you have a good connection Many charger problems are due to poor quality or inadequate switching AC DC power supplies so this test is necessary to eliminate those from the list of suspects 4 Try another battery for charging If the RC battery is in poor condition over discharged or in some other way defective the charger may correctly refuse to charge it based on safety algorithms 5 Try another RC battery type For example switch to a NiMH battery if you are failing to charge Lithium types Success with one type but failure with another generally indicates that the charger is working properly The failing battery type is almost certainly in poor condition wi
16. ough the ten available memory positions Press ENTER again to confirm the memory position that you wish to use From the memory screen now press DOWN to get to BATT TYPE press ENTER to start BATT TYPE flashing for selection Press DOWN until you see your desired Battery Type LiPo in this case Press ENTER to confirm Press DOWN again to select Pack Voltage which matches your battery Note the Charger shows both pack voltage and the number of cells in Series S on this screen matching the Voltage and Battery Type you have selected If the S and the Voltage don t match your battery you have the Wrong Battery Type selected like confusing Lilon 3 6v with LiPo 3 7v types Use UP key to reach BATT TYPE again and reset BATT TYPE properly Press DOWN to get to BATT CAPACITY press ENTER to make the mAh value flash and adjust with the UP or DOWN buttons until it matches your battery by increments of 100mAh to max of 20 000mAh Press ENTER to confirm If your battery is 730mAh for example you could set this to 700mAh The default CHARGE RATE set in next screen for lithium is 1C of capacity equal to 0 7A for a 700mAh setting But RATE is adjustable independently up to 2C for lithium so the BATT CAPACITY setting mainly provides additional safety the charger will terminate charge whenever charged in capacity exceeds 120 of your BATT CAPACITY setting Press DOWN to get to CHG CURRENT This is limited to 2C with respect to the battery ca
17. pacity for Lithium Polymer LiPo 3 7v cell types and Lithium Ion Lilon 3 6v cell types CAUTION For other cell types there is no restriction up to the 10A limit of the charger so BE SURE you know what CHG CURRENT setting to use for your battery see also below text on cell types Press DOWN to TEMPERATURE CUT OFF Requires option part HP EOS1210I SEN temp sensor This is most often used by advanced users for NiMH charging Default setting of 50 degrees Celsius is fine in most cases Press DOWN to SAFETY TIMER Adjustable between 20 and 300 minutes An alarm will sound during charging after selected time interval during charging has elapsed Set the time for about 30 longer than it should take your pack to charge Keep in mind that a badly balanced pack may take longer than normal to charge so don t set this too tight A Lipo pack at 1C rate should take about 120 minutes to charge so timer of about 160 180 minutes may be appropriate Note that other safety checks based on capacity and voltage are also working for you and that charging should never be left unattended in any case Press DOWN to TCS CAPACITY For LiPo and Lilon battery types Terminal Capacity Selection is available from 50 to 100 of pack capacity During the charge the EOS 0610i DUO will continually estimate capacity in the pack and either terminate the charge or sound a signal tone when your selected TCS percentage is reached depending on percentage you set See end o
18. red incorrectly or the charger may be improperly set 6 Contact your dealer with full details and description of the problem including the type of input power source RC battery type and cell count and history of the charger that is has the charger been working properly before or failed from new condition Enjoy the Power The Hyperion Team WARRANTY HYPERION Chargers are guaranteed to be free from defects in materials and workmanship for a period of one calendar year from date of purchase Your selling dealer is your first point of contact for warranty issues Return postage costs are the responsibility of the user in all cases Submit copy of original receipt with the return Damage due to physical shock dropping on the floor etc inappropriate power supply automotive battery charger etc water moisture and humidity are specifically NOT covered by warranty It is well to carefully check your charger before making a return as problems in setup cabling or power supply are much more common than defects in the charger
19. rouble charging after confirming that input and output cables are properly connected and of the proper materials be sure to check the charger on an automotive battery Many problems are associated with poor quality or inadequate switching AC DC power supplies Use PS Load control as needed to reduce load on your PS or upgrade your PS If after carefully reading the following pages on usage you have any difficulty using the charger please refer to the troubleshooting guide and warranty terms at the end of these instructions It is best to carefully check your charger before making a return as problems in setup cabling or power supply are much more common than defects in the charger Chargers returned by the user and later found not defective will only be returned to the user at the user s expense and may incur a service charge Memory Positions for Charging and Settings per Battery Type Ten MEMORY positions On Each Channel MO to M9 allow you to set parameters for CHARGING your packs such as BATTERY TYPE NiMH NiCd LiPo Lilon LiFePO4 A123 Lead Acid battery CAPACITY Charge RATE Cutoff Voltage Temperature and more BATTERY CHARGING Let s try it once to learn it Example LiPo battery with balance connector ps toad a gt MODE Scrolls between MENUS for MEMORY Charging USER SETUP DATA VIEW BALANCER SA MODE also selects SOLO and SYNC modes for charging packs greater than 6S wove eet UP DOWN Scroll through the set
20. tings within Menus Selects values for Settings HS ngyn gt ENTER Selects any Setting to CHANGE Charge START long push Charge STOP m CH not pictured left Selects which screen you are reading Port 1 or Port 2 Attach the charger to an appropriate DC power supply Connect the Output Cable 4mm bullet connectors to the Red and Black output ports on right side of the charger Connect your Battery Main Connector to the Mating Connector you have previously soldered to the Output Cable set Connect your Lithium Polymer battery Balance Connector to the EOS Balance Multi Adapter ALWAYS USE THE BALANCER s WHEN CHARGING LITHIUM BASED PACKS FOR SAFETY See end of these instructions for more information and balance multi adapters for various brand lithium packs Customers who charge in any Lithium Mode LiPo Lilon A123 without Balancer Connected assume ALL Risk Note Always connect the Output Cable set to charger first then battery After charging is finished always disconnect the Battery connector from Output Cable set first then disconnect Output Cable set from charger After the Welcome screen the charger will always display the most recently used memory position Press CH to select which charger or port screen you are reading 1 or 2 will be shown in the top right hand corner Pressing ENTER once will make the Memory Position start flashing Flashing values can be changed with UP DOWN keys Press DOWN to scroll thr
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