SmartPack Wall Mount, CE Installation Manual revision C
Contents
1. Earth Ground Bus Neutral Connections Step 1 Prepare load conductors by stripping 6mm of insulation from the end Step 2 Insert the stripped end into the terminal and tighten the screw using 4 75mm 3 16 wide slotted style screwdriver Terminals accept wire between 1 5mm 16AWG and 6mm 8AWG Take care not to tighten the load connection onto the wire insulation Insert load conductors here These wires installed by ETC prior to shipping the unit 10 SmartPack Wall Mount Installation Manual Connect Control Wiring I O panel to chassis ground Link Power supply optional Data to CPU P Emergency SmartLink O P d DMX In 7 DMX Thru d ESD Ground Emergency SmartLink DMX In and DMX Pass Thru are connected in the compartment of the SmartPack Wall Mount unit Each connection uses a pluggable screw terminal which can be removed for easy wiring The RJ45 connection labeled J2 on the I O board connects the I O control board to the control CPU board for data communication to the SmartPack This connection is made at the factory prior to shipment The LinkPower supply provides power for up to four SmartLink wall stations per system SmartPack Wall Mount is available with or without the LinkPower supply option For field installat2. SmARTPACcK Wall Mount CE Installation Manual Revision C Copyright Electronic Theatre Controls Inc All Rights reserved Product information and specifications subject to change Part Number 7021M2130 GB Rev C Released 2009 06 Table of Contents NALPOGUCHIOMN seese Mat eee 1 Using this Manual 0 riae nas eE ERI PEA ee 1 Product Variants vase vas cR e AN cata aoe 2 Help from ETC Technical Services 3 Prepare for 4 Installation 4 Electrical 4 Cable Specification 4 Compliance 5 Verify the Contents of the Shipping Carton 5 Additional Parts and Specialty Tools Required 5 Cable Routing and Conduit 6 Installation Procedure 7 Install Mounting 7 Mount the SmartPack 7 Rough In Conduit and Cable 8 Connect 9 Power Supply Connections 9 Three Phase Supply Connections 9 Single Phase Supply Connections Europe 9 Load Connect
3. e Press toexitthe Test menu clearing all Test levels and return to the main menu Verify DMX512 Operation Test each load with DMX512 input using a controle console or DMX512 test device Troubleshooting SmartLink After all SmartLink control stations are installed and connected to the SmartLink enabled product check for shorts and cross connections with a digital voltmeter Check the voltage between Net A and ground This reading should be between 18 21 Volts Check the voltage between Net B and ground This reading also should be between 18 21 Volts Check the voltage between Net A and Net B This reading should be between 36 42 Volts Check that two LED indicators located at CR1 and CR2 are illuminated on the LinkPower supply board If both are illuminated the data connections are good If CR1 is illuminated but not CR2 Net A is shorted to ground If CR2 is illuminated but not CR1 Net B is shorted to ground If neither LED is illuminated Net A and Net B are both shorted If you have any difficulties installing your system please contact ETC Technical Services at the office nearest you SmartPack Wall Mount Installation Manual Appendix A LinkPower Supply Kit One SmartLink LinkPower Supply S LPS powers up to four wall stations over the SmartLink network You may have only one station power source on the SmartLink network This source may be either the LinkPower Supply S LPS or a SmartLin
4. 44 0 20 8896 2000 Rome IT m Via Ennio Quirino Visconti 11 00193 Rome Italy m Tel 39 06 32 111 683 m Fax 44 0 20 8752 8486 Holzkirchen DE Ohmstrasse 3 83607 Holzkirchen Germany Tel 49 80 24 47 00 0 Fax 49 80 24 47 00 3 00 Hong Kong Rm 1801 18 F Tower 1 Phase 1 Enterprise Square 9 Sheung Yuet Road Kowloon Bay Kowloon Hong Kong Tel 852 2799 1220 Fax 852 2799 9325 Service Americas service etcconnect com m UK service etceurope com m DE techserv hoki etcconnect com m Asia service etcasia com Web www etcconnect com m Copyright 2009 ETC All Rights Reserved Product information and specifications subject to change 7021M2130 GB m Rev C m Released 2009 06
5. Connections Note If a DIN rail option kit is fitted with RCD and or terminals please follow the wiring instructions supplied with the kit Input Wiring Supply cable Earth L3 L2 L1 N Lugs will accommodate 25mm 3AWG maximum stranded cable Important Note Supply cable gauge must be coordinated with upstream protective switchgear To Circuit Breakers Single Phase Supply Connections Europe Important Note Input Wiring Jumper wires must match Earth L1 N specifications for incoming line wire Important Note For operation on single phase supplies at full power upstream switchgear such as RCD s or main breakers must be located separately outside the enclosure Please contact ETC technical services for assistance To Circuit Breakers A CAUTION The SmartPack Wall Mount unit ships with a debris shield to protect the electronics during installation Leave this shield in place during installation and remove only after installation is complete and before energization If debris falls into the fan or electronics remove the debris before applying power to the unit Installation Procedure 9 Load Connections Earth Ground Connections Connect the earth ground conductor for each load to the Earth Ground Bus Incoming Load Wiring
6. Mains Breaker kit 7021K1006 RCD 63A Mains Breaker kit SmartPack Wall Mount Installation Manual Help from ETC Technical Services If you are having difficulties your most convenient resources are the references given in this manual To search more widely try the ETC web site at www etcconnect com If none of these resources is sufficient contact ETC Technical Services directly at one of the offices identified below Emergency service is available from all ETC offices outside of normal business hours When calling for help please have the following information handy Model of SmartPack Wall Mount e Other components in the system if any including other Smartlink host products LinkPower supply quantity and type of SmartLink wall stations etc DMX control source used for system wide control Americas ETC International Technical Services Department 3031 Pleasant View Road Middleton WI 53562 800 775 4382 USA toll free 1 608 831 4116 service etcconnect com Asia ETC Asia Ltd Technical Services Department Room 1801 18 F Tower Phase Enterprise Square 9 Sheung Yuet Road Kowloon Bay Kowloon Hong Kong 852 2799 1220 service etcasia com Introduction United Kingdom Electronic Theatre Controls Ltd Technical Services Department Unit 26 28 Victoria Industrial Estate Victoria Road London W3 6UU UK 44 0 20 8896 1000 service etceurope com Germany Electronic Theatre Co
7. For use with wall stations and SmartLink pack to pack synchronization SmartLink is FTT 10A topology free and polarity independent Contact input for emergency lighting loads Belden 8471 plus 1 2 50mm ESD SmartL ink drain wire recommended drain wire not required if installed in grounded metal conduit Emergency 2 1 5mm twisted 4 SmartPack Wall Mount Installation Manual Compliance CE Compliance EN55015 EN55022B EN61000 6 2 EN60439 1 Complies with CE Directives 336 83 EEC and 73 23 EEC Verify the Contents of the Shipping Carton SmartPack unit with cover attached Warning labels If necessary replace the warning label on your SmartPack unit with the label displaying the operational language of the installed location SmartPack User Manual and Mounting Template DMX Cable Preparation Kit with 8 pin connector 4100A1012 Additional Parts and Specialty Tools Required Prepare for Installation 4 x 6 8mm 1 4 3 8 bolts or screws 50 100mm 2 4 long and suitable wall plugs are suggested Mounting hardware and surface must support 23kg 50 Ibs Conduit punch Conduit or bushes 12 7mm 1 2 diameter Slotted screwdriver for line terminals Phillips screwdriver 4 75mm 3 16 wide slotted style screwdriver for load terminals Jeweler s screwdriver for data terminals Wire strippers A Cable Routing and Conduit Access CAUTION In order to maintain safety proper air flo
8. ck wire into pin 2 terminal on the pluggable connector Tighten the screw firmly onto the wire Repeat steps 5 6 to terminate the second data run SL2 if required to the remaining pins 3 and 4 terminals on the connector Tighten the screw firmly onto each wire Reinstall the 6 position pluggable connector to J3 on the I O PCB SmartPack Wall Mount Installation Manual Connect ESD Ground For installations with SmartLink data runs Belden 8471 installed in grounded metal conduit there is no need to run or terminate an additional ESD drain wire For installations not installed in grounded metal conduit follow the instructions below for ESD termination Step 1 Locate the grounding lug on the tray of the I O panel just to the right of the I O termination board Step 2 Loosen but do not remove the set screw on the grounding lug Step 3 Strip 6 35mm 1 4 of insulation from the end of the 2 5mm ESD drain wire s and twist together Step 4 Insert the bare end into the grounding lug and secure with the set screw DMX 512 Two 8 position receptacles are provided on the I O termination board one for DMX In and the other for DMX Thru Prior to connecting DMX follow the instructions for Belden 9729 cable preparation as defined on the single sheet instructions packaged with the 8 position pluggable screw connector A cable preparation kit for installation of CAT 5 cable ETC part number 4100A1013 is available for purchase
9. contact ETC for details Connect DUX Installation Procedure 04 DMX IN J5 DMX As shown with Belden 9729 color code PASS THRU Pin 1 Com Pin 2 DMX Black Pin 3 DMX Red DMX In and Pass Thru on the same pluggable screw connector as shown For use with CAT 5 cable contact ETC fora CAT 5 termination and IDC connector kit ETC part number 4100A1013 sold separately T CEP E 702184602 REV A PF mem 2005 re NC O Pelmmay WADE N TH USA For DMX In and DMX Pass Thru using Belden 9729 as recommended prepare the Belden cable as described in the DMX Cable Preparation kit instructions Using the 8 position pluggable screw connector provided in the cable preparation kit connect Shield Com DMX and DMX as indicated the graphic above DMX Pass Thru using Belden 9729 can utilize the same pluggable screw connector as DMX In Connect Shield Com DMX and DMX as indicated in the graphic above Data Termination The I O board includes termination switches for both SmartLink data runs and DMX512 Follow termination guidelines as indicated in the graphic below Switch UP termination ON Switch DOWN termination OFF Guidelines for Data Termination For SmartLink silk screened as LON data termination Fora single pack installation set switch 1 and 2 to the UP position If multiple packs are ins
10. e provided for low voltage control wiring Pull AC input wiring and load wiring through the conduit previously installed a Individual loads with earth ground and neutral connections b Power supply wiring for predetermined three phase or single phase operation CAUTION The SmartPack Wall Mount unit ships with a debris shield to protect the electronics during installation Leave this shield in place during installation and remove only after installation is complete before energization If debris falls into the fan or electronics remove the debris before applying power to the unit Step 4 Pull all low voltage control wiring through the conduit previously installed to the I O compartment knockouts Installation requirements for low voltage wiring may include the following DMXIN required when SmartPack is to be controlled by a DMX source DMX PASS THRU allows pass thru of the DMX signal to other DMX devices SmartLink station wiring is FTT 10A topology free and polarity independent Wiring may be bus star loop home run up to two home run termination points available or any combination of these Emergency receives a contact input that switches selected emergency lighting loads to full and all non emergency lighting loads OFF Contact ETC for guidance on use with emergency lighting systems SmartPack Wall Mount Installation Manual Connect Wiring Power Supply Connections Three Phase Supply
11. emarks of the Echelon Corporation All other trademarks both marked and not marked are the property of their respective owners Introduction SmartPack continues ETC s tradition of providing the highest quality products for the C Congratulations on your purchase of the ETC SmartPack Wall Mount dimming pack entertainment and architectural lighting market Using this Manual Use this manual during the installation of the SmartPack Wall Mount unit This manual includes instructions for installing SmartPack units to operate together on a SmartLink control network For user configuration and system operation instructions please refer to the Wall Mount SmartPack User Manual The following symbols are used in this manual to alert you to danger or important information Provides important information about your installation CAUTION A Caution statement indicates situations where there may be undefined or unwanted consequences of an action potential for data loss or an equipment problem o m D WARNING A Warning statement indicates situations where damage may occur people may be harmed or there are serious or dangerous consequences of an action WARNING RISK OF ELECTRIC SHOCK This warning statement indicates situations where there is a risk of electric shock Please email comments about this manual to TechComm etcconnect com Introduction 1 Product Variants The instructio
12. for low voltage control wiring to the VO compartment Access Holes for mounting bolts or screws Compartment all low voltage control terminations conveniently located in the lower Rear panel 6 SmartPack Wall Mount Installation Manual Installation Procedure Installation Procedure Install Mounting Hardware Step 1 the mounting template if included in the shipping carton to the wall to guide the placement of the mounting bolts or screws If the mounting template is not provided use the measurements below Len SmartPack Wall Mount units may be mounted up to two high by any width Allow clearances as described on 305mm 4 12 0 Overall dimensions of the enclosure 435mm x 157mm x 666mm 17 15 x 6 2 x 26 24 Step 2 Install the hardware required for mounting the SmartPack using the four measured keyholes on the mounting template as a guide Four 6 8mm 1 4 3 8 bolts or screws 50 100mm 2 4 long and suitable wall plugs are suggested mounting hardware Both the surface and the mounting hardware must support 23kg 50165 Expose atleast 25mm 1 of threads for mounting the SmartPack Note Access holes to tighten bolts screws are shown in the Cable Routing and Conduit Access graphic on page 6 Mount the SmartPack Step 1 Remove the four screws securing t
13. he cover to the SmartPack Step 2 Remove the cover assembly Note The SmartPack Wall Mount unit ships with a debris shield to protect the electronics during installation Leave this shield in place during installation and remove only after installation is complete and before energization Step 3 Mount the SmartPack to the mounting bolts previously installed Step 4 Tighten the bolts securely e Check for a plumb installation and follow all local code restrictions A Rough In Conduit and Cable SmartPack Wall Mount dimmer packs have removable plates located on top bottom and both sides to accommodate conduit fittings for supply and load wiring Additional wiring space is provided at the top of the unit for contractor wiring convenience Two knockouts are provided one on each lower side specifically for low voltage control wiring See Cable Routing and Conduit Access on page 6 Step 1 Step 2 Install conduit for AC input power and load wiring to the panels in the appropriate locations SmartPack dimmer pack is available with either 3 6 or 12 dimmers Make certain conduit is sized appropriately for the required wire Install conduit as required for low voltage control wiring Low voltage wiring must be routed separately from high voltage wiring Step 3 a All low voltage terminations are conveniently located in I O compartment ofthe SmartPack Two 12 7mm 1 2 knockouts ar
14. ion of the LinkPower supply reference LinkPower Supply Kit page 17 Emergency SmartLink SmartLink is a control protocol that provides added functionality to the SmartPack dimming pack for inter connectivity and shared communication of specific data to other SmartLink enabled host products Reference the SmartPack User Manual for configuration details Unison DRd12 SmartPack rack SmartPack SmartPack LinkPower supply installed Presets Sequence t Pe ebm gt Sequence Timing SmartLink ATC Belden 8471 plus a B 12 5mm ESD 7 SmartLink S ss drain Stations EE EN Installation Procedure 11 The six position pluggable screw terminal labeled J3 Panic LON is provided as the termination point for both Emergency and SmartLink control J2 Control L Connect Emergency Step 1 Strip 6 35mm 1 4 of insulation from the ends of the two 1 5mm wires Step 2 Remove the 6 position pluggable connector from J3 on the I O PCB Step 3 Twist the two 1 5mm wires together as close to the connector as possible Step 4 Insert the 1 5mm into pins 5 and 6 Step 5 Tighten the screw firmly onto each wire Connect SmartLink Termination is available for up to two separate SmartLi
15. ions 10 Earth Ground 10 Neutral 10 Connect Control Wiring 11 Emergency SmartLink 11 Connect 12 Connect 56 12 Connect ESD 13 DMX x suut peque aree Bad telex ne des S 13 Connect DMX nn 13 Data Termination esaa Tra a i a a eee eee nee 14 Guidelines for Data Termination 14 Final Installation and Power 15 Verify Installation 00 ee 15 Final 15 Test Loads via 15 Select the operating 15 Set a level for a 16 Verify DMX512 Operation 16 Troubleshooting SmartLink 16 LinkPower Supply 17 Installation Procedure 17 ETC SmartPack SmartSwitch and SmartLink are either registered trademarks or trademarks of Electronic Theatre Controls Inc in the United States and other countries LonWorks and LON are registered trad
16. k Station Power Module S SPM which powers up to 16 SmartLink stations As well you may have up to four SmartLink host products in a SmartLink system One SmartLink host product SmartPack SmartSwitch Unison DRd with SmartLink or Sensor with SmartLink in the system must have a LinkPower Supply or Station Power Module installed for wall station power Installation Procedure The LinkPower supply kit includes a LinkPower supply and four screws Step 1 Remove power from the control electronics by turning the Standby breaker off Step 2 Remove the two screws securing the I O panel to the chassis Step 3 Fold the I O panel down to reveal the control terminations Step 5 LinkPower supply board Step 4 Angle the LinkPower supply board approximately 10 and insert the four pins as found on the LinkPower supply into the receptacle on the I O board Step 5 Align the LinkPower supply with the four screw mounts located on the I O panel and secure with the four screws provided Do not over tighten the screws Step 6 Close the I O panel and secure with the two screws Step 7 Re apply power to the control electronics EY LinkPower Supply Kit 17 ODE Corporate Headquarters 3031 Pleasant View Road Box 620979 Middleton Wisconsin 53562 0979 USA m 608 831 4116 Fax 608 836 1736 London UK Unit 26 28 Victoria Industrial Estate Victoria Road London W3 600 UK Tel 44 0 20 8896 1000 Fax
17. minal from the chassis to the grounding stud on the I O panel and secure Step 2 Close the I O panel and secure with two screws a All wires should be dressed neatly b Ensure the wires are not crimped in the I O Panel while closing Step 3 Attach the ground wire with the spade connector to the front cover and secure the front cover to the unit Step 4 Apply power to the unit Test Loads via Menu After power is applied to the unit select the operating language and test each load using the TEST MENU Select the operating language Step 1 Apply power to the unit Available languages for SmartPack will scroll in the display at 3 second intervals Step 2 Press y when the preferred language is displayed Set Language English Choisir la langue Francais Sprache ausw hlen Deutsch Seleccionar idioma Espafiol Installation Procedure 15 Set a level for a dimmer Step 1 Step 2 Step 3 Step 4 Press 26 to enter the Test menu Use or vy to scroll the selection of dimmers choose one or ALL dimmers Test Dimmer AIl Level 100 Use or to set a level press v The menu will progress to the next dimmer Press 26 Exit Test Mode displays Exit Test Mode and retain all Test levels scroll to Keep Test On and press Exit Test menu clearing all Test levels and return to the previous menu scroll to Test all off press v e Press lt to return to the Test menu
18. nk data runs and is FTT 10A topology free and polarity independent utilizing a LonWorks network For systems utilizing SmartLink wall stations ETC recommends terminating the station data run to the SmartPack with the LinkPower supply installed and utilizing the second data bus for SmartLink pack to pack synchronization A clean well organized wire installation assists with troubleshooting efforts when needed One SmartLink host product SmartPack SmartSwitch Unison DRd with SmartLink or Sensor with SmartLink in the system must have a LinkPower Supply or Station Power Module installed for wall station power A SmartLink LinkPower supply 7021K1010 is limited to powering four SmartLink stations Alternatively you may power up to 16 SmartLink stations when using a SmartLink Station Power Module S SPM You may have up to four SmartLink host products in a SmartLink system Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Cut the Belden 8471 cable so that a 20cm 8 tail extends from the edge of the panel Strip 18cm 7 of the outer jacket off If pulling two Belden 8471 cables label each pair with data type and run designation Example SL1 and SL2 Strip 6 35mm 1 4 of insulation from the ends of the Belden 8471 wires Insert the white wire from SL1 data run into pin 1 NETB terminal on the pluggable connector Tighten the screw firmly onto the wire Insert the associated SL 1 bla
19. ns in this manual apply to the CE SmartPack Wall Mount dimming packs Part Number 7021A1103 7021A1103 LPS Channel Count Breaker Type 12 channel 10A breakers 7021A1105 7021A1105 LPS 12 channel 10A ND 2 pole breakers 7021A1106 7021A1106 LPS 6 channel 15A breakers 7021A1107 7021A1107 LPS 6 channel 15A ND 2 pole breakers 7021A1110 7021A1110 LPS 3 6 or 12 dimmer channels available 3 channel 25A ND 2 pole breakers Variable speed cooling fan Capable of dimming multiple load types CE Compliant 32 built in presets and a sequencer for stand alone operation I O compartment DMX512 In DMX512 Thru Emergency contact input SmartLink enabled Optional LinkPower supply for wall station support Operating Voltage 230 VAC 47 63Hz single or three phase Installed Weight loaded 22Kg 48165 21Kg 46165 SmartPack with LPS part number suffix includes a LinkPower supply which is factory installed for SmartLink station power Cover removed for clarity Option kits available for the SmartPack Wall Mount unit include Part Number 7021K1010 Description LinkPower supply kit optional supplies power for up to four SmartLink wall stations 7021K1000 19 Rack mount kit requires 15 rack units of space 7021K1004 RCD kit 7021K1008 RCD 40A
20. ntrols GmbH Technical Services Department Ohmstrasse 3 93607 Holzkirchen Germany 49 80 24 47 00 0 techserv hoki etcconnect com Prepare for Installation Installation Environment Dry room 30 95 humidity non condensing 0 35 C 32 95 F ambient temperature e Dust free Wall mounting location must support 23kg 50lbs e Minimum 25 4cm 10 clearance in front of unit for airflow vents Electrical Requirements 50 60Hz 230 400 VAC 30 N PE 40A per phase 230 VAC 10 N PE 120A per phase For use on TN C TN S TN CS and TT supplies e Not suitable for use on Delta IT supplies This equipment must be connected to a suitable safety earth ground Cable Specification Purpose Cable Type Description AC Input Three phase 230 400 VAC 30 N PE 2 50 60Hz 40 per phase 25mm 2AWG maximum stranded cable Supply gauge must be coordinated Use only cables of size and rating with upstream protective switchgear complying with local wiring regulations AC Input Single phase 230 VAC 10 N PE 50 60Hz 120A per phase Recommended Belden 9729 Alternatives CAT 5 cable is also approved for Carol C0910 DMX distribution if installed in General 0E8990 grounded metal conduit Olfex 9729 For use of CAT 5 cable you will Omni D62402 need to purchase a CAT 5 termination kit ETC part number Boe ps 4100A1013 from a local ETC office or service provider Pro Plex PC224T
21. talled only one pack should terminate LON switch 1 and 2 UP All other packs should have LON switches 1 and 2 set DOWN e fthere are no SmartLink data runs set switch 1 and 2 DOWN For DMX 512 data termination e Ifthe pack is the last or the only DMX device on the data run set switch UP Ifthe pack is not the last DMX device on the data run set switch 3 DOWN SmartPack Wall Mount Installation Manual Final Installation and Power Up Verify Installation e 15 SmartPack unit securely mounted with all mounting bolts tight e 15 there sufficient clearance 254mm 10 in front of the unit e Check wiring Are all power supply and load cables landed and properly terminated Are all emergency lighting circuits separated from normal circuits with a voltage barrier Are all unused cable access openings covered with plugs or removable plates Do all control cables meet specifications Are all low voltage connections terminated properly Are all data terminations terminated Remove all debris and the debris shield from the unit The SmartPack Wall Mount unit ships with a debris shield to protect the electronics during installation Leave this shield in place during installation and remove only after installation is complete and before energization If debris falls into the fan or electronics remove the debris before applying power to the unit Final Installation Step 1 Attach the ground wire with the ring ter
22. w and cooling do not leave any panels removed unless facing an adjoined pack Removable plates on either side Removable plates on top and bottom Remove appropriate plate to punch Remove appropriate plate to punch conduit access as needed for AC Input conduit access as needed for AC Input and load wiring Remove plate and load wiring Remove plate permanently if SmartPack is mounted permanently if SmartPack is mounted to the side of another SmartPack below another SmartPack or SmartSwitch Load Terminals AC Input Lugs Earth Ground Bus Top TS o o eg 5 Ier Q A e fel je Q 5 E bh 222 22042222 E o i E 8 1 iR ii e ER II 1 bil un Pm a OJ SMAATPACH e Knockouts in the lower side Bottom panels accommodate conduit or bushes
Download Pdf Manuals
Related Search