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UPC3

1. First the user is to be selected with the arrow keys b Password entry ELTEK VALERE ENT always on ENT With the arrow keys the alphabet the figures and additional characters are passed trough The required character is selected with ENT After this the cursor jumps to the next digit overtakes the previous character as proposal and set as placeholder for the previous character If only ENT is pressed without prior character selection via arrow keys this is interpreted as enter finished See next item If the password consists of two consecutive equal characters e g the password flood please note After keying in flo first select another character with the arrow keys Following go back to the character o and press ENT 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 23 of 72 c Finishing password entry Press ENT No prior pressing of the arrow keys 2 9 5 Secondary menu 2nd menu Via the secondary menu the status and the configuration parameters of the UPC3 are visible and can be changed by entering of a protection code Control Function gt 2nd Menu e Error list Al active present errors failures e History list The final 250 incoming and outgoing failures events e History list P History list in the memory flash of the UPC3 Not used e C
2. Battery oper B3 72 Exclusively for number of batteries gt 3 187 Battery oper B4 72 Exclusively for number of batteries gt 4 188 Battery oper B5 72 Exclusively for number of batteries 2 5 189 Battery oper B6 72 Exclusively for number of batteries gt 6 190 Battery oper B7 72 Exclusively for number of batteries gt 7 191 notused B8 192 Relay1 Q Virtual relay 1 set via SNMP 193 Relay1 Q Virtual relay 1 set via SNMP output inverted 194 Relay2 Q Virtual relay 2 set via SNMP 195 Relay2 Q Virtual relay 2 set via SNMP output inverted 196 Relay3 Q Virtual relay 3 set via SNMP 197 Relay3 0 Virtual relay 3 set via SNMP output inverted 198 Relay4 Q Virtual relay 4 set via SNMP 199 Relay4 0 Virtual relay 4 set via SNMP output inverted 200 Vload lt Vmin 65 201 Vload gt Vmax 64 202 Vload lt Vmin INV 66 203 Vload lt Vmin DCC 67 204 Insulation error 101 73 Insulation error 205 Insul mea runs Insulation measuring runs 206 REC Error Rectifier error 207 REC No CAN Rectifier no CAN receiption 208 REC Redundancy 14 Redundancy error 209 REC Load 30 Rectifier load limit 210 REC Load distrib 33 Number of rectifiers gt 1 211 DCC Error DC DC converter error 212 DCC No CAN DC DC converter no CAN receiption 213 DCC Redundancy 15 DC DC converter redundancy error 214 DCC Load DC DC converter load limit 215 DCC Load distrib Number of DC DC con
3. ELTEK VALERE DEUTSCHLAND GmbH GB Industrial SchillerstraBe 16 D 32052 Herford amp 49 0 5221 1708 210 FAX 49 0 5221 1708 222 Email Info industrial eltekvalere com Internet http www eltekvalere industrial com Copyright ELTEK VALERE DEUTSCHLAND 2009 All rights reserved
4. Fuse open is activated in the signal matrix For the temperature compensation of the charge voltage the temperature sensor 44 of a battery has to be activated e g Batt1 The temperature coefficient 45 and the basis temperature 46 depend on the battery and have to be asked at the manufacturer Example Vioad V Tk N on At with Tk 4mV cK Ncell 24 At 5 K V aa 54 3V 0 004 24 5 Vaa 53 8V at 30 C ATTENTION Battery asymm 41 For a set value of 2V the measured value may differ about 1V from the calculated asymmetry voltage value 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 34 of 72 3 4 2 Location specific parameters 3 4 2 1 Installation Installation The parameters to be entered at installation have no effect on the system function Designation TID Material ID MATID Seriak No SERNO Hardware ID HWID 3 4 2 2 Ethernet module Ethernet module The optional available SNMP agent internal communication plug in board n ES for the UPC3 takes over the set ethernet i mes addresses after each change of the configuration Gateway 192 168 0 1 a IP Gateway und Netmask have to be i assigned via the network administrator cn 22 188 O Alarm messages via SNMP Traps can be sent to 5 different receivers SNMP TrapRecverl 192 168 i 32 1
5. Phase2 1 Oo ER Phase3 1 Oo o1 Phasel 2 en 01 Phase2 2 o O1 Dy V lt gt Vmin max 10 IR Hysteresis Vmin 10 SE Hysteresis Vmax 5 GIS 0 Element 1 Element 2 0 s Element 3 0 el Element 4 0 t Element 5 0 si Element 6 o Text MMB1 MMB1 Text MMB2 MMB2 3 4 7 9 Modem Modem External Modem ctrl bits 1 daily_report o O1 T error messages o O1 1 extem_dial in Oo 1 1 dial back 60 01 0 1 pulse tone Oo 01 T hold after ok Oo O1 1 hold_after_err Oo O1 Weekday report su Oo Gi Sa O0 01 W ELTEK VALERE alwayson In conjunction with an optional available external mains monitoring board CAN MMB or an external voltage alarm the UPC3 is able to detect a mains failure or phase break down The mains failure is available as signal and can be also used as source for PLD LVD function With the use of a MMB the voltages of each phase are measured The threshold values V lt 109 and V gt 110 are related to the nominal voltage of the inverters set in the area comb parameters When these values are exceeded under run with inclusion of the parameters 112 113 und 114 mains failure is detected The monitoring of single phases can be enabled disabled with parameter 111 Phases 1 1 to 3 1 belong to the MM board 1 the phases 1 2 to 3 2 belong to the MM board 2 If an external voltage alarm is used With parameter 115 the digital input connected to the
6. Signal text Reference to Description no parameter 125 T4 lt gt Tmin max4 s a signalno 112 General measured values temperature 4 126 T5 lt gt Tmin max5 s a signalno 112 General measured values temperature 5 127 T6 lt gt Tmin max6 s a signalno 112 General measured values temperature 6 128 Vbatt lt Vmin B1 58 Exclusively for number of batteries gt 1 129 Vbatt lt Vmin B2 58 Exclusively for number of batteries 2 2 130 Vbatt lt Vmin B3 58 Exclusively for number of batteries gt 3 131 Vbatt lt Vmin B4 58 Exclusively for number of batteries gt 4 132 Vbatt lt Vmin B5 58 Exclusively for number of batteries gt 5 133 Vbatt lt Vmin B6 58 Exclusively for number of batteries gt 6 134 Vbatt lt Vmin B7 58 Exclusively for number of batteries gt 7 135 notused B8 136 Vbatt gt Vmax B1 56 Exclusively for number of batteries gt 1 137 Vbatt gt Vmax B2 56 Exclusively for number of batteries 2 2 138 Vbatt gt Vmax B3 56 Exclusively for number of batteries 2 3 139 Vbatt gt Vmax B4 56 Exclusively for number of batteries 2 4 140 Vbatt gt Vmax B5 56 Exclusively for number of batteries gt 5 141 Vbatt gt Vmax B6 56 Exclusively for number of batteries gt 6 142 Vbatt gt Vmax B7 56 Exclusively for number of batteries gt 7 143 _not used B8 144 Vbat lt Vwarn B1 57 Exclusively for number of batteries gt 1 145 Vbat lt
7. battery voltage low battery voltage high CAN Bus status CAN connected module status external alarm loops Event history function Yes active fault text message flash based stack memory of last 250 faults events with time stamp Battery test memory Yes storage of last 3 battery test results storage of the last battery test curve RTC with time and date Yes Control buttons 4 UP DOWN ENTER ESC Main processor 16Bit Fujitsu Languages German English Swedish other versions loadable on demand Ambient temperature Operation 20 C to 55 C non condensing Storage 40 C to 85 C Cooling Convection cooling Climatic conditions according to IEC 721 3 3 class 3K3 3Z1 3B1 3C2 3S2 3M2 Max installation altitude 1500m Audible noise lt 30dBA Type of construction small version Ya x 19 3U 1 6 x 19 3U Dimensions Dimensions small version 106 3 133 326 5 mm 71 128 280 mm W H D Weight Weight small version approx 1 8kg approx 1 3kg Type of enclosure Protection class IP20 front panel 1 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 66 of 72 W ELTEK VALERE alwayson Colour Front panel RAL 7035 neutral black print RAL 9005 CE conformity yes Compliance to safety standards EN60950 1 VDE0100 T410 VDE0110 EN50178 EN60146 Co
8. respectively OFF is kept 1 CAN devices ON gt gt CAN devices explicitly get the ON command 2 CAN devices OFF gt gt CAN devices explicitly get the OFF command os E 5 Parameter Enable Switches 130 and Enable Modules 131 give information to the RDP which digital inputs respectively CAN modules are to be used by the panel ne i For more information about the RDP configuration LD please read the RDP user manual 3 4 8 Enabling of signalling text 3 4 8 1 Text digital inputs je Digitaling It is possible to assign individual texts to Inputs UPC the digital inputs of the UPC3 These texts then also appear in the ac failure event list or in the trap message Input 21 Tnput2 1 Reeg of the SNMP Agent NA Ba For each individual digital input two texts Input 1 2 Input1 2 are available Text 1 is used if a signal is active text 2 is used if a signal is Input 2 2 Input2 2 inactive Inputs UPC3 fail 3 The texts 140 142 are related to the digital inputs of the UPC3 the texts 141 143 are related to the optional digital input board DI8 Input 1 1 FAIL 1 1 Input 2 1 FAIL 2 1 Inputs 2 5143 Input 1 2 FAIL 1 2 Input 2 2 FAIL 2 2 C2009 ELTEK VALERE DEUTSCHLAND GmbH UM UPC3 V1 30 E R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 56 of 72 Example 1 To the digital input 1 1 a switch is connected via a no
9. 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 61 of 72 W ELTEK VALERE alwayson Signal Signal text Reference to Description no parameter 94 Fuse 95 See above signal 0 Fuse monitored via fuse monitoring board 95 Fuse 96 See above signal 0 Fuse monitored via fuse monitoring board Dig input 1 1 140 142 77 96 79 Internal digital input Dig input 2 1 140 142 77 Internal digital input 97 79 Dig input 3 1 140 142 77 Internal digital input 98 79 Dig input 4 1 140 142 77 Internal digital input 99 79 Dig input 5 1 140 142 77 Internal digital input 100 79 Dig input 6 1 140 142 77 Internal digital input 101 79 Dig input 7 1 140 142 77 Internal digital input 102 79 Dig input 8 1 140 142 77 Internal digital input 103 79 Dig input 1 2 20 141 143 104 78 80 External digital input via CAN Bus Dig input 2 2 20 141 143 External digital input via CAN Bus 105 78 80 Dig input 3 2 20 141 143 External digital input via CAN Bus 106 78 80 Dig input 4 2 20 141 143 External digital input via CAN Bus 107 78 80 Dig input 5 2 20 141 143 External digital input via CAN Bus 108 78 80 Dig input 6 2 20 141 143 External digital input via C
10. Via a high resistance resistive voltage divider the half of the UPC3 system voltage V 2 is connected to the UPC3 housing The UPC3 permanently measures the voltage difference between the half system voltage and the housing In the case of failure the measured voltage is different to V 2 As exemplification both extreme cases are considered 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 12 of 72 1 case System voltage V is connected to the housing In this case the reference potential is OV 2 case System voltage V is connected to the housing In this case the reference potential is the system voltage If the isolation monitoring is disabled via configuration the mentioned voltage V 2 is separated from the housing with an independent relay 2 3 Measurement inputs The UPC3 serially is fitted with the following measurement inputs e UPC3 24V Measurement voltage range 0 100VDC UPC3 48 V Measurement voltage range 0 100VDC UPC3 110V Measurement voltage range 0 300VDC UPC3 220V Measurement voltage range 0 300VDC 3 x voltage 0 60V 48V version V1 and V2 are used as power supply 3 x current 60mV shunt 2 x temperature KTY81 220 2 3 1 Voltage measurement inputs The voltage measurement inputs are defined as follows e V1 battery voltage power supply 1 e V2 gt battery voltage power supply 2 e V3 gt battery center tapping
11. W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 6 of 72 1 Safety instructions amp electric waste disposal AN Warning Because several components of operating electrical devices are charged by dangerous voltage the improper handling of electrical devices may be the cause of accidents involving electrocution injury or material damages e Operation and maintenance of electrical devices must be performed by qualified skilled personnel such as electricians in accordance with EN 50110 1 or IEC 60950 e Install the module only in areas with limited access to unskilled personnel e Before starting work the electrical device must be disconnected from mains Make sure that the module is earthed e Donot touch connector pins as they can be charged with dangerous voltage up to 30 seconds after disconnection e Only spare parts approved by the manufacturer must be used Electric waste disposal Separate collection is the precondition to ensure specific treatment and recycling of waste electrical and electronic equipment and is necessary to achieve the chosen level of protection of human health and the environment In the case of waste disposal of your discarded equipment we recommend to contact a waste management company 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 7 of 72 2 Universal Power Controller UPC
12. characteristic line is adjustable as the charge voltage difference related to one battery cell and one degree C is changed The charge voltage difference of a lead acid battery is 0 C 20 C 40 C T C 2mV per cell and per C by default Configuration Battery 2 2 3 Charge current limitation VII Discharged batteries e g after backup End of current limitation operation are charged with an adjustable V Nt V temp controlled maximum current until the temperature Mtemp el controlled trickle charge mode is reached p The battery voltage is measured at the S beginning of the battery charging Commencing with this battery voltage the AA output voltage of the rectifiers is Vbatt WNt respectively increased so that the set maximum of the battery charging current Trickle charge A A Ibatt max is reached This process is retained as long as the output voltage has reached the Ibatt value of the trickle charge temperature controlled t Configuration Main set 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 9 of 72 2 2 4 Uncontrolled output voltage Autarkic operation If the rectifiers do not get a control signal e g because of e Failure of the UPC3 e Break of the CAN Bus connection the rectifiers self acting return to a constant output voltage of 54 5V At backup systems with connected batteries this ope
13. 1 2 6 2 external CAN Active Relay operates FM board Status active inactive of the fuse monitoring board Failure list The failure list shows the actual alarms Event list The event list shows all stored alarms date time appearance disappearance Fan racks Shows Okay or Failure of each of the connected fan racks Battery test Battery test active inactive Furthermore the withdrawn capacity Ah is shown e Capacity calculator Shows the available capacity of the complete system or of individual battery strings e Data memory Shows whether data currently are stored or not OFF ON e Boost charge Boost charge active inactive e Manual operation Manual control of the default voltage value of the rectifiers Manual charge of the batteries e System test Manual control of the default voltage value of the rectifiers within defined thresholds e Modem Shows the initialisation status of the external or internal modem 2 9 2 1 Event list X times y Shows the appeared alarm Shows the start of the and the alarm ID no alarm date time ESC gt ENT ENT ESC hd Back to e A A Event list Leaf trough the list Shows the end of the alarm Authorisation require for deleting Date time the list 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual
14. A nes 2 8 1 Change of display leave through the displays sn 282 Change MENU ees Aerer EE EE 2 8 3 Alteration of numerical values assignments 2 8 4 Saving of altered values eee 2 9 TAG WMO NU A eise ee a va 2 9 1 Measured values ssssssssessessssrersereess 2 9 2 Operating Status 2 9 2 1 Event list saisine 2 9 2 2 Failure list 2 92 3 Operating status battery Eesti iaa 2 9 2 4 Operating Status modem EEN 2 9 3 Control function 2 9 3 1 Control function battery test 2 9 3 1 1 Manual Sat aia 2 9 3 1 2 MANUALS ODA E nn me Ge le 2 9 3 1 3 Clear error battery test 2 9 3 2 Control function boost charge 2 9 3 3 Control function modem internal external seen 294r AS 2 9 5 Secondary menu 2nd menu 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller SES UPC3 V1 30 166 User manual Page 5 of 72 2 10 Communication interface sise 24 3 CONFIGURATION OF THE UBOS sea 25 3 1 cn dein ie bani eee ia eee 25 3 2 Configuration of UPC systems with external modem EEN 25 3 3 UPG8 parameter Gro pS picor iadi iniaa diese tarde dites 26 3 4 Configuration UPC 3 coi ehh bares Abate ree el ete 27 341 BasiGSettingsS UPCI Sn han une neta weaver accion mia nd nn AE 29 3 41 MAIN A eat ha eee ee tie mani lentes cas da EM Aus 29 3 4 1 2 CAN devices COUNT mc re 30 SA L3 SyStemMparametels EE A A A AAA 31 3 4 Ee e EE ER 3 42 Location Specific ele 34 3 4 2 1 Installation bi
15. General currents Element 1 UPC3 directional Battery Battery temperature sensor 9 UPC3_T1 temperat Battery 1 UPC3 terminal T1 General General temperature 10 UPC3_T2 Temperat Element 1 UPC3 terminal T2 11 _not_usable 12 _not_usable 13 _not_usable 14 _not_usable 15 _not_usable 16 _not_usable 17 _not_usable Digital inputs from UPC3 to 18 UPC3_DIG1 8 Digital Inputs Digital Input 1 UPC3 terminal block 19 _not_usable 20 _not_usable 21 not usable 22 STS 1 1 St inexistant STS 23 STS_2 1 Vm inexistant STS 24 STS 3 1 Va inexistant STS 25 STS 4 1 lo inexistant STS 26 STS 5 1 Vb inexistant STS 27 STS 6 1 fm inexistant STS 28 STS 7 1 fa inexistant STS 29 STS 8 1 Th inexistant STS 30 MMB_VL1 1 Mains voltages Element 1 MMB 1 Mains voltage L1 31 MMB_VL2 1 Mains voltages Element 2 MMB 1 Mains voltage L2 32 MMB_VL3 1 Mains voltages Element 3 MMB 1 Mains voltage L3 33 MMB_FLx 1 Mains frequence Element 1 2 3 MMB 1 Mains frequency 34 MMB_IL1 1 Mains currents Element 1 MMB 1 Mains current L1 35 MMB_IL2 1 Mains currents Element 2 MMB 1 Mains current L2 36 MMB_IL3 1 Mains currents Element 3 MMB 1 Mains current L3 37 not defin 38 MMB_VL1 2 Mains voltages Element 4 MMB 2 Mains voltage L1 39 MMB_VL2 2 Mains voltages Element 5 MMB 2 Mains voltage L2 40 MMB_VL3 2 Mains voltages Element 6 MMB 2 Mains voltage L3 41 MMB_FLx 2 Mains frequence Element 4 5 6 MMB 2 Mains frequency 42 MMB_IL
16. GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 48 of 72 Insulation measurement When Rinsul measure 101 is enabled the half of the battery voltage is connected to the casing of the UPC3 via a high resistance resistive voltage divider With differential measurement to this voltage it is detected whether an insulation failure is present or not With parameter Rinsu by dig inp 102 an additional condition for start and stop can be attached Start has priority That means that the insulation measurement is done when both inputs are configured and enabled Modem For the automatic initialization of internal external modem parameter 103 or 104 is to be set to 1 The modem settings are to be done in the Main menu Modem 3 4 7 2 Battery Test Battery Test An activated battery test either can be stopped manually or automatically with exceeding a break off criterion Reis Min Discharge vt 40 0 Max DischargeCap 80 1 LD The automatic break off criteria Max Nee Ba DischargeCap 107 e g 80 of the battery capacity discharged and Max Gene Test durat 108 e g 240 min battery See BL operation kept up stop the battery test without failure whereas the under run of Stat at the minimum discharge voltage vea 2008 Jia Month Dees MinDischarge vt 106 stops the test with a failure Day fe Hour o is Minute lo t
17. Ok E LED 1 RD slits If the green LED y shall glow if no failure occurs the LED must be inverted LED 2RD 5 e s LED 3RD 5 t s too C2009 ELTEK VALERE DEUTSCHLAND GmbH UM UPC3 V1 30 E R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 46 of 72 3 4 6 LVD PLD function LVD Low Voltage Disconnect This function mainly is used to protect batteries for total discharge When the set under voltage limit is reached the battery is disconnected from the system by contactor PLD Priority Load Disconnect With this function it is possible to early disconnect unimportant loads at battery operation when the battery voltage under runs voltage limit values Consequently the backup time of prioritised loads is increased Because the three areas for LVD PLD1 and PLD2 nearly are identical in the following the areas exemplarily are explained on the basis of the LVD function LVD PLD Function The parameter Source select 92 Sen decides on the general LVD PLD functionality The selection 0 OFF LVD Sb pais a ses em ek deactivates the LVD PLD function TE ee mi Selection 1 V1 battery voltage 2 rop delay inal gn V2 system voltage or 3 V3 battery Serine o g 0 OFF tapping point refer to Low limit OFF pS 89 and Low limit ON 90 to the 5 Mains enor particular measuring voltage Selection 4 switches the LVD PLD function depen
18. PLD optocoupler outputs of the UPC3 are activated via Source select The optocouplers switch on when the threshold Low limit OFF is under run active load throw off If the optocouplers are used please comply with the maximum allowable operating parameters 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 47 of 72 3 4 7 Special functions 3 4 7 1 Enable Enable In the area Enable special functions can be enabled at the UPC3 Batte test by Is a parameter set to 0 the function is Key press Menu Oo A q gt disabled Is a parameter set to 1 or Date Tine o 01 greater the function is enabled les 90 01 A battery test 94 can be Aero command e ay started stopped by different ways at the UPC3 Possibilities Digital input Oo 01 95 Start stop via front buttons menu of Btest by dig inp 395 Element 1 ES 1 Start the UPC3 2 Stop Inhibit Element 2 la 18 Start via date amp time Start day to day Boost charge by Start stop via an external command Key press Menu A a E 2 2 e g SNMP configuration software Start voltage o 01 Start stop via digital input cz on 01 Similar to the battery test the boost ees Ss Se charge 96 can be started stopped by different ways Remote command 0 01 Start stop via front buttons menu of Digital input ER 01 the UPC3 Ke Sp Qi Start when battery v
19. Page 19 of 72 2 9 2 2 Failure list Alarm LED active and the notice ERR on the display indicates one or more failures alarms X E v Shows the active CE ENT EE failures alarms VA lt Leaf through the list 2 9 2 3 Operating status battery test only available if manual battery test is enabled Shows the withdrawn capacity during ENT activated battery test 2 9 2 4 Operating status modem only available if enable modem internally or externally has been configured Internal modem available as option An external modem is only available at UPC3 version with RS232 interface instead of USB interface An internal configured modem is designated with Int at the display an external modem with Ext The UPC uses the internal and external serial line each with two modes 1 Modem configured Modem status stopped Direct communication is possible Modem operation not possible 2 Modem configured Modem status started Direct communication is not possible Exclusively modem operation is possible To set the modem in the stopped status only makes sense with an external modem because for a direct communication via front side interface the modem must be stopped Info With an internal modem the communication and direct configuration via USB is possible at the same time 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 ELTEK VALERE DC Controller alwayson
20. Repetition every 1 El day The reset ofthe battery failure bit is possible by restart of the unit deleting is possible with the buttons or by a successfully completed battery test 3 4 7 3 System test System test During a system test the automatic rectifier control is put out of action the control of the rectifier voltage is surrendered to the user Overvoltage lam OFF by Dig input PERES Em The voltage default value can be recovery regulated between the thresholds 109a and 110a Nom Bech Current 50 0 Min charge volt 20 0 Hu E Max charge volt 80 0 ER With the parameter NomRectCurrent 108a the maximum current default value for the rectifiers can be changed for the test Parameter 106a indicates whether the following signals and alarms respectively should be suppressed during the test Vbatt lt Vmin Vbatt gt Vmax Vbatt lt Vwarn Vload lt Vlmin Vload gt Vimax Battery unsymmetry see Thresholds After finishing the system test the suppression of the alarms can be extended with parameter 107a This makes sense e g when the system during system test operated off thresholds and after finishing the 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 Y ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 49 of 72 test still operates off thresholds Because the automatic control takes place with 0 1V steps second by second it may be takes some
21. S a signal no O Fuse monitored via fuse monitoring board 54 Fuse 55 S a signal no O Fuse monitored via fuse monitoring board 55 Fuse 56 S a signal no O Fuse monitored via fuse monitoring board 56 Fuse 57 S a signal no O Fuse monitored via fuse monitoring board 57 Fuse 58 S a signal no O Fuse monitored via fuse monitoring board 58 Fuse 59 S a signal no O Fuse monitored via fuse monitoring board 59 Fuse 60 S a signal no O Fuse monitored via fuse monitoring board 60 Fuse 61 S a signal no O Fuse monitored via fuse monitoring board 61 Fuse 62 S a signal no 0 Fuse monitored via fuse monitoring board 62 Fuse 63 S a signal no O Fuse monitored via fuse monitoring board 63 Fuse 64 S a signal no O Fuse monitored via fuse monitoring board 64 Fuse 65 S a signal no O Fuse monitored via fuse monitoring board 65 Fuse 66 S a signal no O Fuse monitored via fuse monitoring board 66 Fuse 67 S a signal no O Fuse monitored via fuse monitoring board 67 Fuse 68 S a signal no O Fuse monitored via fuse monitoring board 68 Fuse 69 S a signal no O Fuse monitored via fuse monitoring board 69 Fuse 70 S a signal no O Fuse monitored via fuse monitoring board 70 Fuse 71 S a signal no O Fuse monitored via fuse monitoring board 71 Fuse 72 S a signal no O Fuse monitored via fuse monitoring board 72 Fuse 73 S a signal no O Fuse monitored via fuse monitoring board 73 Fuse 74 S a signal no O Fuse monitored via
22. The UPC calculates the percentages of the different between min and max current from rectifier to the max current of rectifier The output power of the units is not changed by this and remains at 100 For example Max current of one rectifier 40A Min current of one rectifier 30A 40A 30A 100 40A 25 If the configured load utilization is under 25 than the UPC set a signal bit The UPC3 generates an alarm REC load if a higher current is withdrawn The load limit of the whole facility is determined in the following way The number of the installed rectifiers is multiplied with the load limit of each rectifier For example 4 installed rectifiers gt 4 x 25A load limit of each unit 100A load limit of the whole facility 2 2 12 Monitoring of redundant rectifiers If the facility is equipped with more rectifiers as necessary redundancy these spare rectifiers can be configured as redundant All rectifiers within the facility remain active merely the signalling would be changed in the case of an unit failure For example The facility is equipped with 3 rectifiers 1 unit is configured as redundant The UPC 3 generates an alarm REC redundant if one unit fails For example this alarm could be classified as not urgent because the efficiency of the facility is not in danger with the failure of one unit because there are more units available than really necessary redundancy 2 2 13 Isolation monitoring
23. batteries or Regulator Y Curent 10 el za Derived from capacity of to keep them under well load conditions ya ee This regulator see picture on the left provides a few additional functions After Bees E E a restart the system overtakes the the batteries measured voltage as start voltage for D the regulator Diesel generator 4 Et Detivedtion Every second the voltage default value is ae controlled up down with the value 5 if 0 o deviations of the current default value Diesel by Diginp 1 H REC Resolution 100 mv exist For trickle charge the adjusted relative current default value 1 is used eme For an activated boost charge the charge io current 2 is used If a diesel generator is used for power supply the default value 3 is used The digital input 4 indicates when a diesel Nominal capacity 50 Batteries Be Battey Court 1 J Cel count ale generator works This function is disabled when the digital input is set to g The entered normal capacity 6 is used as point of reference for the relative charge currents The UPC3 hardware measuring inputs is designed for the monitoring of a battery If more batteries are connected to the system an external battery monitoring board as option is to be used The parameter Battery Count 7 is to be set to the according number of batteries Cell Count 8 is to be set to the number of the used battery cells This number is important for
24. be blanked Example If one battery is connected and parameterized exclusively one battery is shown on the display 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 59 of 72 4 Table of failure signal bits UPC3 Signal Signal text Reference to Description no parameter 0 Fuse 1 22 Text fuses Fuse monitored via fuse monitoring board 1 Fuse 2 S a signal no O Fuse monitored via fuse monitoring board 2 Fuse 3 S a signal no O Fuse monitored via fuse monitoring board 3 Fuse 4 S a signal no O Fuse monitored via fuse monitoring board 4 Fuse 5 S a signal no O Fuse monitored via fuse monitoring board 5 Fuse 6 S a signal no O Fuse monitored via fuse monitoring board 6 Fuse 7 S a signal no O Fuse monitored via fuse monitoring board 7 Fuse 8 S a signal no O Fuse monitored via fuse monitoring board 8 Fuse 9 S a signal no O Fuse monitored via fuse monitoring board 9 Fuse 10 S a signal no O Fuse monitored via fuse monitoring board 10 Fuse 11 S a signal no O Fuse monitored via fuse monitoring board 11 Fuse 12 S a signal no O Fuse monitored via fuse monitoring board 12 Fuse 13 S a signal no O Fuse monitored via fuse monitoring board 13 Fuse 14 S a signal no O Fuse monitored via fuse monitoring board 14 Fuse 15 S a signal no O Fuse monitored via fuse monitoring board 15 Fuse 16 S a
25. internally used 60 RYB_3 2 inexistant RB 2 Only internally used 61 RYB_4 2 inexistant RB 2 Only internally used 62 BMB_V1 1 Voltage Vbatt Battery 2 BMB 1 63 BMB_V4 1 Tapp volt Vtapp Battery 2 BMB 1 64 BMB 11 1 Current Ibatt Battery 2 BMB 1 Battery 65 BMB_T1 1 temperat Battery 2 BMB 1 66 BMB V2 1 Voltage Vbatt Battery 3 BMB 1 67 BMB V5 1 Tapp volt Vtapp Battery 3 BMB 1 68 BMB 12 1 Current Ibatt Battery 3 BMB 1 69 BMB T2 1 Voltage Vbatt Battery 3 BMB 1 70 BMB_V3 1 Tapp volt Vtapp Battery 4 BMB 1 71 BMB_V6 1 Current Ibatt Battery 4 BMB 1 Battery 72 BMB_13 1 temperat Battery 4 BMB 1 73 BMB_T3 1 Voltage Vbatt Battery 4 BMB 1 74 _not_usable 75 not usable 76 not usable 77 _not_usable 78 BMB_V1 2 Voltage Vbatt Batterie 5 BMB 2 79 BMB_V4 2 Tapp volt Vtapp Batterie 5 BMB 2 80 BMB 11 2 Current Ibatt Batterie 5 BMB 2 Battery 81 BMB_T1 2 temperat Batterie 5 BMB 2 82 BMB_V2 2 Voltage Vbatt Batterie 6 BMB 2 83 BMB_V5 2 Tapp volt Vtapp Batterie 6 BMB 2 84 BMB_12 2 Current Ibatt Batterie 6 BMB 2 Battery 85 BMB_T2 2 temperat Batterie 6 BMB 2 86 BMB_V3 2 Voltage Vbatt Batterie 7 BMB 2 87 BMB_V6 2 Tapp volt Vtapp Batterie 7 BMB 2 88 BMB_13 2 Current Ibatt Batterie 7 BMB 2 Battery 89 BMB_T3 2 temperat Batterie 7 BMB 2 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VAL
26. new one is added 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 15 of 72 2 7 Display The UPC3 is equipped with a green coloured front side display two lines per 16 characters with backlight Four LEDs indicate the state of the device and existing active alarms 0 LED 1 green UPC3 ON gt Y A EN TA LED 2 green no active alarms Configurable at Signals system OK enable LED OK A LED 3 yellow isolation failure E A LED 4 red active alarms Configurable at Signals existing enable failure list C2009 ELTEK VALERE DEUTSCHLAND GmbH UM UPC3 V1 30 E R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 16 of 72 2 8 Operating elements The operation of the controller basically takes place via the 4 front side buttons f ENT ESC The function of each button depends on what is shown at the display and on the respective menu level ENT Key 1 If the symbol gt is shown you can a C C E y gt switch to the particular next sub menu ESC ENT Ee and saves altered input Down Key Up Key ESC Key Changes to Changes to Switches back the next the previous to the particular line decrease line increase superordinated value value menu without accepting and saving of alterations 2 8 1 Change of display lea
27. of LVD PLD function of the UPC3 e g switch off switch on voltage Release of spec functions e g battery test or boost charge Determines the switch off condition of a running battery test Set up of the start date of an automatic battery test Calculates the estimated battery capacity only for Pb batteries Conditions of an automatic boost charge set up follow up charge follow up charge time voltage limit Set up of the counter cells Relates to an external mains monitoring MM board optional Set up of an optional MODBUS module e g slave address baud rate Configuration of an internal external modem Text for a maximum of 32 fuses which can be monitored with a fuse monitoring board FMB Text for the digital inputs of the UPC3 They appear e g in the failure list Text for relay outputs of the UPC3 exclusively shown at the display Display text for battery measuring values e g Vbatt Display text for system measuring values e g Vload Display text for general measuring values e g Vana Just for display Text of the CAN modules are read out Deactivation of indications at the display of the UPC3 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 290f 72 3 4 1 Basic settings UPC3 3 4 1 1 Main set Main set The main function of the UPC3 is to deliver a voltage default value to the rectifiers in order to charge
28. parameter For example Battery current Battery 2 62 BMB_V1 1 x WS Se GE In the following several examples Ge CIC TEE z 1 example Three batteries but only one measuring line to battery1 for voltage Battery 5 78 BMB_V1 2 x monitoring Ge ES In this case you can allocate at Voltage Batley enz e Vbatt Battery1 and Battery2 the same SS measurement source as for Battery1 aevi Gurcan H Voltage Battery1 UPC3_U1 SE CET E Voltage Battery2 UPC3 U1 Voltage Battery3 UPC3_U1 Battery 3 68 8MB_12 1 ei Battery 4 72 BMB 13 1 x 2 example Two batteries but only one Baton A AN RMR 112 vl battery shunt C2009 ELTEK VALERE DEUTSCHLAND GmbH UM UPC3 V1 30 E R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 36 of 72 2a The battery shunt is series connected to both batteries In this case the measured current is the total battery current Current Battery1 UPC3 11 Current Battery2 undefined 2b The battery shunt is connected within one battery string In this case the measured current is the current only of Batteryl For Battery2 the same input is to be allocated Current Battery1 UPC3 11 Current Battery2 undefined Important default allocations UPC3_V Battery voltage 1 UPC3_V System voltage 2 UPC3_V Asymmetry voltage 3 UPC3 11 Battery current UPC3 12 Load current UPC3 13 Gene
29. point Vbatt 2 The accuracy of the measured voltage value display is 0 5 1 digit 2 3 2 Current measurement inputs The measurement range of the current measurement input 11 is 60mV bi directional The measurement range of the current measurement inputs 12 and 13 is 0 60mV unidirectional The accuracy of the measured current value display is 1 1 digit 2 3 3 Temperature measurement inputs The temperature measurement inputs are designed for the use of sensors of type KTY81 220 The temperature measurement input 1 is related factory preset to battery 1 temperature compensation 2 3 4 Measurement range monitoring The voltage measurement inputs can be monitored with the setting of changeable thresholds within a certain range The UPC3 generates an alarm if the voltage deviates from the adjusted parameters Due to this fact overvoltage and undervoltage alarms are realisable For the system voltage consumer load voltage two thresholds are adjustable Vload gt Vmax and Vload lt Vmin For the battery voltage three thresholds are adjustable Vbatt gt Vmax Vbatt lt Vwarn and VBatt lt Vmin For the battery current no range monitoring is available For the load current a load current limit is to be adjusted If the limit is exceeded a failure bit is generated 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 13 of 72 F
30. seconds Requires enabling Boost charge by HEH 0 2 Sr Start voltage see Enable If the battery charge current exceeds ee the value Threshold ON 107b boost vea 2008 a Month s Jg charge will be active after a delay of 108b seconds Requires enabling Dey 2 How 12 Boost charge by battery current see Enable If battery operation is detected for more than 112b minutes boost charge will be active Requires enabling Boost charge by battery operation s Enable Minute 4 5 Repetition every T lial day lv Jil 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 51 of 72 Boost charge can also start automatically at a setting 115b date and time Require enable Boost charge over Date Time s Enable The parameter 116b defines the repeat interval in days e g start boost charge at 1 1 2009 um 8 05 Repeat 3 days The boost charge execute at 1 1 2009 at 8 05 4 1 2009 at 8 08 7 1 2009 at 8 05 a s 0 Additional require the enable Boost charge over Duration daily Enable If only the enable Boost charge over Date Time and not the enable Boost charge over Duration daily is configured than the UPC ignore the date and the boost charge start at setting time Boost charge finish When the battery voltage exceeds the parameter 109b over 110b second during a boost ch
31. signal no O Fuse monitored via fuse monitoring board 16 Fuse 17 S a signal no 0 Fuse monitored via fuse monitoring board 17 Fuse 18 S a signal no 0 Fuse monitored via fuse monitoring board 18 Fuse 19 S a signal no 0 Fuse monitored via fuse monitoring board 19 Fuse 20 S a signal no 0 Fuse monitored via fuse monitoring board 20 Fuse 21 S a signal no 0 Fuse monitored via fuse monitoring board 21 Fuse 22 S a signal no 0 Fuse monitored via fuse monitoring board 22 Fuse 23 S a signal no O Fuse monitored via fuse monitoring board 23 Fuse 24 S a signal no O Fuse monitored via fuse monitoring board 24 Fuse 25 S a signal no O Fuse monitored via fuse monitoring board 25 Fuse 26 S a signal no O Fuse monitored via fuse monitoring board 26 Fuse 27 S a signal no O Fuse monitored via fuse monitoring board 27 Fuse 28 S a signal no O Fuse monitored via fuse monitoring board 28 Fuse 29 S a signal no O Fuse monitored via fuse monitoring board 29 Fuse 30 S a signal no O Fuse monitored via fuse monitoring board 30 Fuse 31 S a signal no 0 Fuse monitored via fuse monitoring board 31 Fuse 32 S a signal no O Fuse monitored via fuse monitoring board 32 Fuse 33 S a signal no O Fuse monitored via fuse monitoring board 33 Fuse 34 S a signal no O Fuse monitored via fuse monitoring board 34 Fuse 35 S a signal no O Fuse monitored via fuse monitoring board 35 Fuse 36 S a signal no O Fuse monitored via fuse m
32. the function Unsymmetric measurement At systems without battery parameter 0 the function for charge control and temperature compensation is inactive In this case the system operates with the set nominal voltage for the rectifiers The battery string of a 48V system usually is built with four daisy chained lead acid batteries per six cells Due to this fact the cell count 8 amounts to 24 cells The following table shows the factory set threshold values for a 48V system battery as an example The reference numbers XX are related to the sections System parameters Threshoulds and LVD PLD function Parameter Value Example Default values for a 48V system Over voltage Vmax 1 200 x number of cells x volt per cell 1 200 x 24 c x 2 00 V c 57 6V 56 59 64 Under voltage Vmin 0 900 x number of cells x volt per cell 0 900 x 24 c x 2 00 V c 43 2V 65 66 67 REC nominal voltage VN 26 1 135 x number of cells x volt per cell 1 135 x 24 c x 2 00 V c 54 5V Battery test Vbatt_test 27 0 886 x number of cells x volt per cell 0 886 x 24 c x 2 00 V c 42 5V Boost charge Vboost 28 1 198 x number of cells x volt per cell 1 198 x 24 c x 2 00 V c 57 5V LVD PLD voltage 89 90 0 000 x number of cells x volt per cell 0 0V 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manu
33. the parameters 14 15 UMD2 count o Si UMD1 count 0 t 16 r The following example relates to rectifier modules but applies for DC DC converter and inverters accordingly Example System with seven registered rectifiers 11 parameter Redundant REC 14 is set to 2 When REC1 fails The signal bit REC no CAN is active No redundancy failure yet When REC2 fails too The signal bit REC redundant is active No redundancy anymore Further optional CAN modules CAN modules No Explanation Bypass STS 17 Active static bypass switch mains inverters Mains Monitor MM 18 Monitors the mains input Analog Inputs BM 19 Extension of the measurement inputs for battery monitoring Digital Inp DE 20 Extension of the digital inputs Digital Outp RB 21 Extension of the relay outputs Fuse Board FM 22 Extension fuse monitoring Fan tray 23 Active fan rack UMD2 count 24 Extension measuring control only used for CONB03 UMD1 count 25 Extension measuring control only used for CONBO3 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 31 of 72 3 4 1 3 System parameters geess The nominal rectifier voltage RECNom ie LS voltage 26 is equivalent to the normal gt trickle charge voltage 26 and to the REC Nom voltage 55 0 is REC Batt test V y boost charge voltage REC Boost chge
34. time till the system operates within the set alarm thresholds 3 4 7 4 Capacity Calculator Capacity Calc In this area the configuration of the SE capacity calculator is done The capacity _A A calculator works exclusively with lead Capacity low A 50 Capacity low B 20 A j ze acid batteries ChargeEfficiency 175 E x Nominal capacity ER 15 DelaySignals SUp 15 EE The capacity calculator calculates the expected available capacity of the batteries on the basis of a fully charged battery A fully charged battery is detected by the UPC3 when the battery charge voltage 2 the charging end voltage for a minimum of 150 seconds This voltage results from the parameters System parameters 26 At this condition the percentages 109c is assumed as available capacity Subsequently the charge current is permanently estimated and resulting from that the still available capacity is calculated The estimation of the discharge charge current relates to the current 110 110 is the 10 part of the current related to the nominal battery capacity Example Nominal capacity 50Ah gt gt 110 5A Underlain is the estimation of the discharge charge current because it is not linear to the available capacity The factorization of the discharge charge current is factory preset to 50 Calculation Default 50 relates to factor 1 see below P Factor 50 Ib measured battery current 110 A Nominal capacity Ah 10h _ib 130 p i
35. 09 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE alwayson DC Controller UPC3 V1 30 166 User manual Page 67 of 72 5 2 Dimensional drawings UPC3 amp UPC3S 133 mm 106 3 mm 326 5 mm Module dimensions UPC3 128 mm 280 mm 71mm Module dimensions UPC3S UM_UPC3_V1 30_E_R5 3 2009 ELTEK VALERE DEUTSCHLAND GmbH W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 68 of 72 6 Known bugs The texts of General parameters measure values should have a maximum number of four characters Otherwise the UPC cut them at random 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 69 of 72 7 Notes 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 70 of 72 Notes 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 71 of 72 Notes 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE always on Supplier
36. 1 2 Mains currents Element 1 MMB 2 Mains current L1 43 MMB_IL2 2 Mains currents Element 2 MMB 2 Mains current L2 44 MMB_IL3 2 Mains currents Element 3 MMB 2 Mains current L3 45 _not_defin Failure status board Only 46 DEB_stat 1 inexistant DEB 1 internally used Digital inputs of the digital 47 DEB_2 1 Digital Inputs Digital Inputs 2 DEB 1 input board 1 48 DEB_3 1 inexistant DEB 1 Reserves No function 49 DEB_4 1 inexistant DEB 1 Reserves No function Failure status board Only 50 DEB_stat 2 inexistant DEB 2 internally used 51 DEB_2 2 s Beschreibung DEB 2 The UPC3 is able to manage 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 38 of 72 52 DEB_3 2 inexistant DEB 2 a maximum of 16 digital 53 DEB_4 2 inexistant DEB 2 inputs With the use of two digital input boards one of them replaces the digital inputs of the UPC3 For this application Digital Input 1 DEB_2 2 must be used for the measuring value allocation instead of UPC3_DIG1 8 Failure status relay board1 54 RYB_stat 1 inexistant RB 1 Only internally used 55 RYB_2 1 inexistant RB1 Only internally used 56 RYB_3 1 inexistant RB1 Only internally used 57 RYB_4 1 inexistant RB1 Only internally used 58 RYB_stat 2 inexistant RB 2 Only internally used 59 RYB_2 2 inexistant RB2 Only
37. 10 30 p At lb 110 Parameter 0 D 5 0 3 33 3 1 66 1 00 060 033 028 023 Estimation of the discharge current Calculation example Battery 50 Ah Nominal capacity 95 109c Capacity 47 5 Ah Example From the fully charged battery 20A are withdrawn for more than 1 minute p _ 20A 130 50 SA 30 50 F 4 Test Ib F C2009 ELTEK VALERE DEUTSCHLAND GmbH UM UPC3 V1 30 E R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 50 of 72 Test 20 4 Test 80 47 5 Ah 3600 60 80 3600 46 166 Ah Estimation of the charge current At charging the estimation is the other way round P 50 _ib 130 p i10 30 p FI or 8 lest Ib FI Charg eEfficiency 100 Additional parameter 107c ChargeEfficiency is introduced because more energy is necessary to charge a battery When the parameters 110c 111c are under run in each case a signal is generated 3 4 7 5 Boost charge Boost charge In general the enabling of the boost charge function is described in the AutoCharge below nn Threshold ON D section Enable In this area the threshold values for the start of an 108b after a delay of 20 p FollowUpChgeAboy 56 0 automatic boost charge is to be set E 5 Se If the battery voltage falls below the S 2 es Si 139 value 106b boost charge will be active Sage MaisEn is Jj Fan delay e Ha after a delay of 108b
38. 3 2 1 Technical description The DC Controller UPC3 is available in two versions 1 UPC3 1 4 x 19 unit 2 UPC3S 1 6 x 19 unit The DC controller UPC is designed as a part of a modular power supply system and therefore it must be used exclusively in combination with a suited backplane The UPC is fitted with a 64 pole male multipoint connector on the rear side DIN 41612 type of construction C64 which is used as interface to the backplane Almost all individual digital or analog inputs and outputs as well as the CAN Bus und power supply are plugged with the male multipoint connector All individual terminals for the digital or analog inputs and outputs CAN Bus and power supply are available on the backplane alternatively on the connection board CONBO1 CONBO3 related to the backplane For more information regarding the connectors read the corresponding manuals of the individual backplanes connection boards The digital inputs and outputs of the UPC3 are carried out as floating free Data which causes an alarm according to their configuration are saved and displayed as a fault as long as they are active Additionally the latest 250 messages are saved with date and time in the history list Analog inputs are directly connected over internal measuring transformers to the 10bit AD converter of the processor unit The measurement values are displayed in the respective menu the thresholds are monitored and an alarm is created in th
39. 66 T gt Tmax Batt7 Battery Exclusively for number of batteries gt 7 167 168 Asymmetrical B1 41 Exclusively for number of batteries gt 1 169 Asymmetrical B2 41 Exclusively for number of batteries 2 2 170 Asymmetrical B3 41 Exclusively for number of batteries 2 3 171 Asymmetrical B4 41 Exclusively for number of batteries 2 4 172 Asymmetrical B5 41 Exclusively for number of batteries gt 5 173 Asymmetrical B6 41 Exclusively for number of batteries 2 6 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller SSES UPC3 V1 30 166 User manual Page 63 of 72 Signal Signal text Reference to Description no parameter 174 Asymmetrical B7 41 Exclusively for number of batteries 2 7 175 _not used B8 176 Fuse open B1 Battery Exclusively for number of batteries gt 1 177 Fuse open B2 Battery Exclusively for number of batteries gt 2 178 Fuse open B3 Battery Exclusively for number of batteries gt 3 179 Fuse open B4 Battery Exclusively for number of batteries gt 4 180 Fuse open B5 Battery Exclusively for number of batteries gt 5 181 Fuse open B6 Battery Exclusively for number of batteries 2 6 182 Fuse open B7 Battery Exclusively for number of batteries gt 7 183 _not used B8 184 Battery oper B1 72 Exclusively for number of batteries gt 1 185 Battery oper B2 72 Exclusively for number of batteries 2 2 186
40. 81 The entry SNMP Manager currently is SNMP TrapRecver2 0 8 0 0 0 not analyzed SNMP TrapRecver3 o o Wu ee SNMP TrapRecverd o fo fe o SNMP TrapRecver5 0 0 19 0 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 35 of 72 3 4 2 3 UPC3 UPC3 The text entered in Logo line 1 47 and Logo line 2 48 appears as info at the display of the unit Fimware Y Logo line 1 ELTEK VALERE The firmware version is indicated with E the fields 49 50 51 Build 155 Il In the inscription fields Config Date 52 and Config Person 53 automatically ae the date and person of the last change of the configuration are entered Zz Logo line 2 UPC3 Release bbb System With parameter 54 the language to be used in the UPC3 is selectable Manap Via the USB interface an RS 232 interface is modulated There the baud rate can be set 55 It is recommended to use the default baud rate 57600 Designation Serial No Hardware ID Software ID Install Date INSD Config person Language UPC3 English Baud rate UARTe 576 100 3 4 3 Measuring system 3 4 3 1 Assignment measured values Assignment Measu In this menu it is possible to allocate to each individual measurement value of Voltage Vbat the UPC3 an user defined input Balta 1 2 urca vi y
41. AN Bus 109 78 80 Dig input 7 2 20 141 143 External digital input via CAN Bus 110 78 80 Dig input 8 2 20 141 143 External digital input via CAN Bus 111 78 80 V1 lt gt Vmin max1 Assignment measured values Thresholds general parameters 112 General measured values voltage 1 113 V2 lt gt Vmin max2 s a signal no 112 General measured values voltage 2 114 V3 lt gt Vmin max3 sa signal no 112 General measured values voltage 3 115 V4 lt gt Vmin max4 sa signal no 112 General measured values voltage 4 116 V5 lt gt Vmin max5 sa signal no 112 General measured values voltage 5 117 V6 lt gt Vmin max6 sa signal no 112 General measured values voltage 6 118 11 lt gt Imin maxl s a signal no 112 General measured values current 1 119 12 lt gt Imin max2 s a signal no 112 General measured values current 2 120 13 lt gt Imin max3 s a signal no 112 General measured values current 3 121 14 lt gt Imin max4 s a signal no 112 General measured values current 4 122 T1 lt gt Tmin maxl s a signalno 112 General measured values temperature 1 123 T2 lt gt Tmin max2 s a signal no 112 General measured values temperature 2 124 T3 lt gt Tmin max3 s a signal no 112 General measured values temperature 3 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller SE UPC3 V1 30 166 User manual Page 62 of 72 Signal
42. ERE DC Controller alwayson UPC3 V1 30 166 User manual Page 39 of 72 90 not usable 91 not usable 92 not usable 93 not usable See description exclusively for CONBO3 Universal measurement 94 UMD2_1 1 status signal not available controller device 1 This is See description exclusively for CONBO3 actually used with the board 95 UMD2_2 1 Voltage Vbatt Battery2 CONBO3 This board has See description exclusively for CONBO3 additional voltage and 96 UMD2_3 1 Voltage Vtapp Battery2 temperature inputs Apart See description exclusively for CONBO3 from that these inputs are 97 UMD2_4 1 Temperature Battery2 designed for universal See description exclusively for CONBO3 usage 98 UMD2_1 2 status signal not available See description exclusively for CONBO3 99 UMD2_2 2 Voltage Vbatt Battery3 See description exclusively for CONBO3 100 UMD2_3 2 Voltage Vtapp Battery3 See description exclusively for CONBO3 101 UMD2_4 2 Temperature Battery3 102 UMD2_1 3 see description 103 UMD2_2 3 see description 104 UMD2_3 3 see description 105 UMD2_4 3 see description 106 UMD2_1 4 see description 107 UMD2_2 4 see description 108 UMD2_3 4 see description 109 UMD2_4 4 see description 110 UMD1_1 1 see description ae Pe aa ol ar controller device 2 These 111 UMD1_2 1 see description
43. H UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 4 of 72 Table of contents 1 SAFETY INSTRUCTIONS A ELECTRIC WASTE DISbOSAL EE 6 2 UNIVERSAL POWER CONTROLLER ees beneit 7 2 1 Technical VES le pesca astaka anand Creare toas 2 2 TNE ue EE 2 2 1 System monitoring and een ee TEE 2 2 2 Temperature controlled output voltage 2 2 3 Charge current limitation 2 2 4 Uncontrolled output voltage 2 2 5 PLD function power load disconnect 2 2 6 LVD funktion low voltage disconnect sen 2 2 7 Battery asymmetry ss 2 2 8 Battery TES viii 2 2 9 Battery test data memory Eege e 2 2 11 Monitoring of the load utilization of the rectifiers 2 2 12 Monitoring OF redundant rectifiers ii dee 2 2 13 IS0lation MONITO Ges ates ea te Net its 2 3 Measurement inputs 2 3 1 Voltage measurement inputs 2 3 2 Current measurement inputs 2 3 3 Temperature measurement inputs 2 3 4 Measurement range Monitoring re re 2 4 Safety concept authorization issu 2 4 1 Default User and PassWord nissan 25 Quantity of the rectifiers adding removing ENEE 2 6 AMS ne a li ent nee eee cones A 2 6 1 Internal alarms as 2 6 2 External alarm inputs 2 6 3 Alarm Signalling OUTPUTS sise 2 6 4 Alarm message failure list 2 6 5 Event list 2 7 Ne 2 8 Operating elements
44. IR A ELTEK VALERE alwayson DC CONTROLLER UPC3 S V1 30 G ovan 9 HSC CCE gt gt RI ee VA A ENT DC CONTROLLER UM UPC3 V1 30 E R5 3 W ELTEK VALERE always on DC Controller UPC3 V1 30 166 User manual Page 2 of 72 Notes to this manual ATTENTION Read this manual carefully before installing and commissioning the module This manual is a part of the delivered module Familiarity with the contents of this manual is required for installing and operating the module The rules for prevention of accidents for the specific country and the general safety rules in accordance with IEC 364 must be observed The function description in this manual corresponds to the date of publishing Technical changes and changes in form and content can be made at any time by the manufacturer without notice There are no obligations to update the manual continually The module is manufactured in accordance with applicable DIN and VDE standards such as VDE 0106 part 100 and VDE 0100 part 410 The CE marking on the module confirms compliance with EU standards 2006 95 EG low voltage and 2004 108 EG electromagnetic compatibility if the installation and operation instructions are followed Supplier ELTEK VALERE DEUTSCHLAND GmbH GB Industrial SchillerstraBe 16 D 32052 Herford a 49 0 5221 1708 210 FAX 49 0 5221 1708 222 Email Info industrial eltekvalere com Internet http www eltekvaler
45. LTEK VALERE alwayson _not_usable 255 _not_usable 3 4 3 2 Assignment shunt Assignment Shunt Shunt 60mv UPC3 11 1 UPC3 12 1 UPC3 13 1 8M_11 1 BM_I2 1 BM 13 1 BM 11 2 BM 12 2 BM 13 2 fa 60 A so Se 60 SE 60 Ela 60 Ja 60 a 60 Ha 60 lla La 60 a fa 60 A The entered value proves that e g at a current flow of 60A a voltage value of 60mV falls at the shunt The shunt values of the 3 UPC3 input currents as well as the 6 shunts of the maximum 2 connectable battery monitoring boards per board 3 channels can be entered at this area 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 42 of 72 3 4 4 Thresholds Thresholds Vbatt Vmax 57 D Vwam 45 6 iv Vmin 43 2 ev Vmax REC off 57 JE 3 v Delay Vmax bb Hysteresis max o KI x Load Thresholds Vmax KH a 3 ES a lt D Vmin 43 2 lu Vmin DCC off 43 PO v Hysteresis Vmin 10 ir 4 Temperature high 60 0 He Hysteresis 5 Ez Delay 10 is 607 Rinsul error kOhm Hysteresis 5 te Without delay Hysteresis from Vmin Delay and hysteresis from Vmax Delay Ymin Hysteresis min Delay and hysteresis from Vmax Group Vbatt Vmin INV off Delay Ymin Lim Load current Delay BatteryOperation Hysteresis Dela
46. UPC3 V1 30 166 User manual Page 20 of 72 ENT Mode 1 Modem status stopped No character string beside Int respectively Ext see figure on the left Direct communication possible Modem operation not possible For starting the modem see Control function modem internal external Mode 2 Modem status started There is a character string beside Int respectively Ext see figure on the left Direct communication not possible Only modem operation possible For stopping the modem see Control function modem internal external Explanation of the modem status string ____0 1l caeol i CAEO21 gt W 32w Important is the first and the final character Meaning of the first character UPC3 communicates with the modem e g sending of the initial string no communication with the modem Meaning of the final character l initialised i not initialised MI l During starting the UPC3 and during starting initialisation the first character is the final character is After a time period the first character is the final character is I This indicates a successful initialisation 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 21 of 72 2 9 3 Control function ELTEK VALERE always on In this menu block activated UPC3 functions can be executed Control function e Batt
47. Vwarn B2 57 Exclusively for number of batteries 2 2 146 Vbat lt Vwarn B3 57 Exclusively for number of batteries 2 3 147 Vbat lt Vwarn B4 57 Exclusively for number of batteries gt 4 148 Vbat lt Vwarn B5 57 Exclusively for number of batteries gt 5 149 Vbat lt Vwarn B6 57 Exclusively for number of batteries 2 6 150 Vbat lt Vwarn B7 57 Exclusively for number of batteries gt 7 151 152 Vbat gt VmaxR B1 59 Vmax Rec off excl for number of batteries gt 1 153 Vbat gt VmaxR B2 59 Vmax Rec off excl for number of batteries gt 2 154 Vbat gt VmaxR B3 59 Vmax Rec off excl for number of batteries gt 3 155 Vbat gt VmaxR B4 59 Vmax Rec off excl for number of batteries gt 4 156 Vbat gt VmaxR B5 59 Vmax Rec off excl for number of batteries gt 5 157 Vbat gt VmaxR B6 59 Vmax Rec off excl for number of batteries gt 6 158 Vbat gt VmaxR B7 59 Vmax Rec off excl for number of batteries gt 7 159 160 T gt Tmax Batt1 Battery Exclusively for number of batteries gt 1 161 T gt Tmax Batt2 Battery Exclusively for number of batteries gt 2 162 T gt Tmax Batt3 Battery Exclusively for number of batteries 2 3 163 T gt Tmax Batt4 Battery Exclusively for number of batteries gt 4 164 T gt Tmax Batt5 Battery Exclusively for number of batteries gt 5 165 T gt Tmax Batt6 Battery Exclusively for number of batteries 2 6 1
48. al Page 30 of 72 3 4 1 2 CAN devices count RES A multitude of devices can be connected via CAN Bus to the UPC3 Devices Syst ass REC count 1 The number in the pictures designated E Bs with count of rectifiers DC DC S Ze J converters and inverters 11 12 13 117 127 can vary for the different power supply Sc systems Each marked field corresponds DEC count AD to the CAN address of a registered 1 E a rectifier Due to the fact that not all of i the slots must be equipped gaps within 22 a e the sequence can occur Ce These parameters should be changed EE A only for PSS PSC and UNV modules aa PITA LLL LA TIL Ide because they do not have an automatic Count 0 addressing For all other modules rectifiers DC DC converters and a inverters results the assignment and Redundant REC o AD EEEE A the number of the assigned modules from their automatic registration eur z 8 418 Aas E e For example eight further digital inputs x D DIG8 20 or six relay outputs RB6 21 Mains monitor MM 1 H Ben Analog Inputs BM 1 t s SE In systems with redundant rectifiers Digital Inp DE Digital Dutp RB A pe SS 12 SES 65 DC DC converters or inverters additional ts BEE Een Re alarms can be generated due to the designation of
49. arge the set additional charge time 111b starts After the expiration of this time the boost charge is finished A maximum boost charge time can 114b set additional If an optional fan tableau is available than the fans can run over an 113b additional time after boost charge finish 3 4 7 6 Counter cells Counter cells in USV systems shall Counter cells protect the consumer load against overvoltage e g during a boost charge First of all the voltage reference 106d Keser EE 1 Vbatt 2 Vtapp 3 Vload and z 108d SD following the ON and OFF threshold is a cs fol ON 60 0 ER OFF 58 5 IER ON 61 0 ER OFF 59 5 ER When the assigned voltage exceeds the ON threshold 108d a signal bit counter cell 1 is activated and at following under run of the OFF threshold 107d deactivated 3 4 7 7 MODBUS module MODBUS module For the internal communication interface an optional MODBUS module is available After each change of the configuration the MODBUS module automatically 2 E None collects the parameters Slave address ee Baud rate Parity and Mode from the UPC3 controller Slave address 1 t Baudrate 19200 v Parity Mode 0 la O RTU 1 8SCI lr 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 52 of 72 3 4 7 8 Mains monitoring Mains monitoring ve as Se v 15 Se Watch L1 L2 L3 AND Phasel 1 O 01
50. ding on battery operation see thresholds the voltage thresholds are inoperable Selection 5 Mains error only makes sense in conjunction with the connection of an external Mains Monitoring Board MMB optional PLD1 Low limit OFF Low limit ON le gt Connect delay 20 Drop delay 2 0 fa Sy 0 OFF Laun At under run of Low limit OFF threshold ne a signal is generated which can be allocated to any output relay Example LVD ie Rae 7 The selection source V1 default battery voltage and the LVD active signal is Aw allocated to the LVD relay e g K1 See The LVD contactor energized by relay 13 viva switches off when the battery voltage See under runs the limit Low limit OFF 89 and the Drop delay has been elapsed The reactivation of the contactors takes place when Low limit ON 90 has been exceeded For the LVD function this takes place directly for the PLD function when Connect delay 93 has been elapsed o KIA Source select 5 Mains error PLD2 Low limit OFF o o ba Hal Drop delay fi Connect delay 20 E w un E D fa Source select Due to the fact that the power load disconnection directly increases the battery voltage the hysteresis between the switch off voltage Low limit OFF 89 and the switch on voltage Low limit ON 90 must be great enough to avoid a direct activation of the contactors The LVD
51. e 246 RB No CAN 247 FMB Error state 248 FMB No CAN 249 UMD2 ErrorState 250 UMD2 No CAN 251 UMD1 ErrorState 252 UMD1 No CAN 253 RD1 Error state 254 RD1 No CAN 255 RDP Error state 256 RDP No CAN 257 260 261 1L1V lt gt Vminmax mains monitoring MM board 1 L1 lt Vmin or lt Vmax 262 1 L2V lt gt Vmin max mains monitoring MM board 1 L2 lt Vmin or lt Vmax 263 1L3V lt gt Vminmax mains monitoring MM board 1 L3 lt Vmin or lt Vmax 264 2 L1 V lt gt Vmin max mains monitoring MM board 2 L1 lt Vmin or lt Vmax 265 2 L2V lt gt Vmin max mains monitoring MM board 2 L2 lt Vmin or lt Vmax 266 2 L3 V lt gt Vmin max mains monitoring MM board 2 L3 lt Vmin or lt Vmax 267 268 269 270 Diesel operation 4 271 287 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 65 of 72 W ELTEK VALERE alwayson 5 Technical specifications UPC3 and UPC3S Type UPC3 24 UPC3 48 60 UPC3 110 UPC3 220 Article code 301 003 498 02 301 003 598 02 301 003 798 02 301 003 898 02 Type S small version UPC3 24S UPC3 48 60S UPC3 110S UPC3 220S Article code 301 003 497 02 301 003 597 02 301 003 797 02 301 003 897 02 Supply voltage range 18Voc 35Vbc 35Voc 75Voc 80Voc 160Voc 180Voc 300Voc Voltage measuring range 0 100Voc 0 100VDc 0 300Voc 0 300Voc Current m
52. e if current from one or more rectifier exceeds this 32 threshold over more than 34 sec This relates to the nominal current 35 In systems with inverters but without static bypass switch STS UNB the nominal voltage of the inverter 35 is sent via CAN Bus to the inverters In the section Main set the control process for battery charging is described 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 32 of 72 3 4 1 4 Battery Battery TappPoint from Battery 1 12 Si Battery 2 12 si Battery 3 112 te Battery 4 12 si Battery 5 12 IR Battery 6 12 al E Battery 7 12 Be Temperat sensor Element 1 Qo O1 Element 2 O0 O1 Element 3 en 01 Element 4 en O1 Element 5 en o1 Element 6 en 01 Battery unsymm 2 5 e v Delay 10 E Hysteresis EE Vdiff Fuse case lo lu Itigg fuse case 0 5 ia Difference Ah ho Ss Battery Te Tk per cel 2 lan Tk min o si Tk mat 60 0 SKS Base temp Tcomp jew tt W ELTEK VALERE alwayson For the analysis of the battery asymmetry the battery tapping point is sent via parameter 40 The number of the cells up to the tapped point is counted from the minus pole of the battery If the difference of the measured and calculated asymmetry voltage value exceeds the value of the set Battery unsymm 41 a failure bit is activated If the tapping point is equal to the half of the number of cell
53. e case of an over ride or dropping below the system values according to the UPC3 configuration The firmware and the default values are permanently stored in a flash memory In this way it is secured that the basic functions are retrievable even with the loss of customer specific adjustments failure of the rewritable memory after a restart of the UPC3 The UPC3 is equipped with a battery buffered real time clock and a processor monitoring unit Watchdog which monitors the power supply of the processor The buffering of the real time clock is realised via a lithium manganese coin cell CR2032 If the UPC3 is stored at dead voltage the durability of the CR2032 is for at least 10 years At operating conditions the durability is nearly unlimited Due to this fact a change is not necessary and therefore the coin cell is not designed for change The UPC3 is front side fitted with a free floating USB connector for the connection of a PC for programming The installation of the USB driver is described in the manual of the UPC configurator software As option the UPC3 is available with a free floating RS 232 interface instead of the USB interface The RS 232 interface is exclusively necessary if the UPC3 should be used with an external modem REMARK The CAN Bus interface for control and monitoring of the connected power modules is also integrated in the 64 pole connector The power supply designed as DC DC converter provides the system with all nec
54. e com 2009 Copyright ELTEK VALERE DEUTSCHLAND GmbH All rights reserved ATTENTION Duplication reproduction and or adaptation of this document by electronic or mechanical methods also in parts require the specific prior authorization of ELTEK VALERE Deutschland GmbH 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 Y ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 3 of 72 The current revision status of this user manual is the following Revision 5 3 Date 2010 04 09 Revision Description of change Writer Date Translation of the German version 1 0 UM_UPC3_V1 30_D_R1 0 Introduction of the new revision CF RTH 2008 10 17 numbering X X 1 1 Minor text modifications RTH 2008 10 28 Load balance corrected Boost charge extended section Sa Known bugs appended version no changed to V1 30 166 AE SE 30 Technical data Supply voltage range corrected section RTH 2009 02 02 Options completed 4 0 Reference numbers corrected RTH 2009 06 09 50 Section 3 4 6 LVD PLD function reworked minor text RTH 2009 07 29 modifications 5 1 Table of contents repaired minor text modifications RTH 2009 08 18 5 2 Display accuracy of V 8 inserted RTH 2010 02 19 53 Description Boost charge by battery current 107b RTH 2010 04 09 inserted 2009 ELTEK VALERE DEUTSCHLAND Gmb
55. e text has no effect on the system function Only read Serial number firmware version configuration date person Set up Language selection screen contrast illumination baud rate USBtoUART Set up of SNMP agent e g IP address gateway trap receiver Displayed only at the start of the configurator with the add on parameter sys Allows the assignment Measurement channel to measurement object e g measurement channel 11 1 battery current Assignment of shunt values to the current measuring inputs e g 11 1 80A shunt Thresholds of battery over under voltage Threshold of over temperature Threshold of battery operation Thresholds of general parameters e g UMD2 analogue measurement input Limit of the consumer load current Inverting delaying of the digital inputs Via setting of failure event bits in the related signal matrix it is possible to activate a Trap or an alarm relay Signal switch mode allows the inverting delaying of output signals 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 28 of 72 LVD PLD LVD PLD Function Special functions Enable Battery Test Capacity calculator Boost Charge Counter cells Mains Monitoring MODBUS Modul Modem UPC3 display text Text Fuses Text Digital inp Text Relay Text Batt param Text Comb param Text Gen param Module Id texts Enable display W ELTEK VALERE alwayson Set up
56. easured values In this menu block the measured data of the system is displayed according to the configuration of the system Measured values e General 4 x current 6 x temperature and 6 x voltages e Mains Voltage current and frequency only systems equipped with mains monitoring MM board e Power modules Rectifiers DC DC converters inverters static bypass switch e g output voltage output current temperature e Power system System voltage current earth fault measurement if activated and the calculated battery rectifier and consumer load currents e Batteries Battery voltage current center tapping voltage of the battery and temperature X times v DC DC Converter Inverter SBS AY Temperature of the particular module Output voltage of the Output current of the particular module particular module Shows the information of the individual modules 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 18 of 72 2 9 2 Operating status In this menu block information about the actual operating status of the system can be queried Operating status e Digital inputs Status active inactive of the digital inputs 1 1 8 1 internal and 1 2 8 2 external CAN Active active in signal matrix e Relay outputs Status active inactive of the relay outputs 1 1 6 1 internal and
57. easuring range 0 60mV shunt value programmable Power consumption approx 3W Voltage measuring inputs 3 display accuracy 0 5 1digit Current measuring inputs 1x 60mV 2x 0 60mV display accuracy 1 1digit Temperature measuring input 2x sensor KTY81 220 Digital inputs 8 isolated LCD display 2x 16 characters background lighted LED indications Operation green System OK green Isolation yellow Alarm red Relay outputs 6 isolated max 0 5A 60Voc expandable with CAN node DCC RB6 to max 12 relays nterfaces USB interface USB connector CAN interface Proprietary CAN protocol LVD PLD drive 3x optocoupler output for control of max 3pcs LVD relay or 1pc LVD and 2pcs PLD relay Modem connection Internal analogue modem socket modem board optional SNMP connection Internal SNMP adapter socket SNMP adapter optional Controller functions Desired value for compensation of charge voltage boost charge voltage battery test voltage boost charge mechanism power voltage and time related LVD control PLD control time controlled battery test charge current limitation dropping diode counter cell control 2 stages manual charge system test Monitoring functions Entire battery voltage unsymmetrical battery voltage battery charge current battery operation isolation fault internally switchable via software
58. er cells gt Modem gt Text Digital ino Coordinate 2 y Text Relay outp gt Text Batt param B Text Syst param Text Gen param gt Text Batt ident Text Fuses Designation Material ID Install Date Buildin Disconnect COM 2 Auto 57600 bps 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 27 of 72 W ELTEK VALERE alwayson 3 4 Configuration UPC3 This section describes the configuration of an UPC3 The configuration process is divided in the following groups for clarity Basic setting UPC3 Main set CAN Devices Cnt Comb parameters Battery Set up of battery charge regulator new battery type number of batteries number of cells voltage per cell Number of the connected modules via CAN Bus rectifiers analogue measurement inputs UMD2 fan racks etc Maximum charge current of rectifier old default values voltage current of the rectifier modules Set up of the battery capacity activating set up of the asymmetric measurement activating set up of the temperature compensation etc Location specific parameters Installation UPC3 Ethernet modul Measurement system Assignment Measu Assignment Shunt Thresholds Thresholds Thresh Gen par Main set Alarm signalling Digital inputs Signals enable Signals Sw mode Location service no contact person etc Th
59. ery Test Start stop battery test deleting of battery test failures 2 9 3 1 Control function battery test only available if enable manual battery test has been configured 2 9 3 1 1 Manual start Ent 2 9 3 1 2 Manual stop Ent Ent 4 Esc Ent Esc Data memory Output of the final series of measurements at the USB interface Boost charge Start stop boost charge Modem internal external Start stop internal external modem operation Second menu Further system sub menus Start Battery test Stop Battery test 2 9 3 1 3 Clear error battery test Ent A y Active battery test error Ea Ent Error cleared 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 22 of 72 2 9 3 2 Control function boost charge ENT Boost Ch starts ESC t 2 9 3 3 Control function modem internal external gt Adjust modem ENT operation ESC too ATTENTION fanUPC3 with RS 232 interface optional version instead of USB is used with an external modem it is necessary to deactivate the modem mode via this function for direct configuration via PC Otherwise communication is not possible 2 9 4 Login AV a Select user
60. essary voltages For detailed technical specifications see section Technical specifications UPC3 UPC3S S small version 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 8 of 72 2 2 The concept 2 2 1 System monitoring and controlling The UPC3 is equipped with analog inputs for the measurement of the different system voltages and currents Furthermore the unit is equipped with digital inputs e g for monitoring the states closed or open of switch contacts Additionally the data of the CAN Bus connected modules e g rectifiers are detected and displayed monitored and analyzed according to the UPC 3 configuration After analyzing the data the UPC3 controls the power modules e g rectifiers LVD PLD and gives alarm messages if applicable according to the UPC3 configuration 2 2 2 Temperature controlled output voltage Float charge of batteries in backup systems For this operation mode a connected temperature sensor of type KTY 81 220 is necessary The temperature information provided by the temperature sensor is analyzed by the UPC3 according to the voltage temperature characteristic line The output voltage for the CAN Bus connected rectifiers are controlled accordingly This characteristic line linearly proceeds in an adjustable range e g 0 C 40 C and is constant beyond this range see illustration The steepness of the
61. fuse monitoring board 74 Fuse 75 S a signal no O Fuse monitored via fuse monitoring board 75 Fuse 76 S a signal no 0 Fuse monitored via fuse monitoring board 76 Fuse 77 S a signal no O Fuse monitored via fuse monitoring board 77 Fuse 78 S a signal no 0 Fuse monitored via fuse monitoring board 78 Fuse 79 S a signal no 0 Fuse monitored via fuse monitoring board 79 Fuse 80 S a signal no O Fuse monitored via fuse monitoring board 80 Fuse 81 S a signal no O Fuse monitored via fuse monitoring board 81 Fuse 82 S a signal no 0 Fuse monitored via fuse monitoring board 82 Fuse 83 S a signal no 0 Fuse monitored via fuse monitoring board 83 Fuse 84 S a signal no 0 Fuse monitored via fuse monitoring board 84 Fuse 85 S a signal no 0 Fuse monitored via fuse monitoring board 85 Fuse 86 S a signal no 0 Fuse monitored via fuse monitoring board 86 Fuse 87 S a signal no 0 Fuse monitored via fuse monitoring board 87 Fuse 88 S a signal no 0 Fuse monitored via fuse monitoring board 88 Fuse 89 S a signal no 0 Fuse monitored via fuse monitoring board 89 Fuse 90 S a signal no 0 Fuse monitored via fuse monitoring board 90 Fuse 91 S a signal no O Fuse monitored via fuse monitoring board 91 Fuse 92 S a signal no 0 Fuse monitored via fuse monitoring board 92 Fuse 93 S a signal no O Fuse monitored via fuse monitoring board 93 Fuse 94 S a signal no O Fuse monitored via fuse monitoring board
62. inputs are designed for 112 UMD1_3 1 see description universal usage 113 UMD1_4 1 see description Currently not used 114 UMD1_1 2 see description 115 UMD1_2 2 see description 116 UMD1_3 2 see description 117 UMD1_4 2 see description 118 UMD1_1 3 see description 119 UMD1_2 3 see description 120 UMD1_3 3 see description 121 UMD1_4 3 see description 122 UMD1_1 4 see description 123 UMD1_2 4 see description 124 UMD1_3 4 see description 125 UMD1_4 4 see description 126 UMD1_1 5 see description 127 UMD1_2 5 see description 128 UMD1_3 5 see description 129 UMD1_4 5 see description 130 UMD1_1 6 see description 131 UMD1_2 6 see description 132 UMD1_3 6 see description 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 40 of 72 133 UMD1_4 6 see description 134 UMD1_1 7 see description 135 UMD1_2 7 see description 136 UMD1_3 7 see description 137 UMD1_4 7 see description 138 UMD1_1 8 see description 139 UMD1_2 8 see description 140 UMD1_3 8 see description 141 UMD1_4 8 see description 142 UMD1_1 9 see description 143 UMD1_2 9 see description 144 UMD1_3 9 see description 145 UMD1_4 9 see description 146 UMD1_1 10 see description 147 UMD1_2 10 see description 148 UMD1_3 10 see description 149 UMD1_4 10 see descriptio
63. l modem has been stopped Disconnect the serial cable of the modem from the RS232 interface Connect the PC via Null Modem Cable to the UPC3 Configuring of the system Disconnect the Null Modem Cable connect the serial cable of the modem Start the external modem Check whether the external modem has been started initialised OR Nous 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 26 of 72 3 3 UPC3 parameter groups The pictures shown in the following are screenshots of the configuration software MMT After a successful readout start of a configuration a register of the parameter groups is shown to the left of the screen MMT configurator A selected group via the left mouse button is shown to the right H Multi Management Tool Eile Communication Option DE 8 h GaULE VO State OK UPC 3 1 Installation gt UPC3 Display Enable display Ethemet module gt MODBUS module y AD Panel Main set Enable y CAN Devices Cnt gt Assignment Measu Serial No Assignment Shunt Special set gt Mains monitoring Hardware ID gt DND PLD Function Digital inputs B Signals enable Software ID Signals Sw mode gt Syst parameters Thresh Gen par Thresholds Sy Battery y Battery Test B Capacity Calc CT Boost charge Hand op charge y System test Coordinate 1 Count
64. mpliance to EMC standards EN55011 22 class B EN61000 4 T2 5 Connections 1x DIN41612 M connector 2x32 pole 5 1 Options Article code Designation 302 UP3 MMT 00 Configuration software Multi Management Tool MMT 302 003 RDD 00 Remote display for door mounting connection via CAN interface 302 DCC CB1 00 Connection board CONB_HS_01 302 DCC 0MM 00 Mains monitoring board 1 3 phase DIN rail module connection via CAN interface 302 DCC 0BM 00 Battery monitoring board DCC BMB for one additional battery string U U 2 T DIN rail module A maximum of six DCC BMB modules is applicable 302 DCC DI8 00 Signalling board with 8 digital alarm inputs DIN rail module connection via CAN interface 302 DCC ORB 00 Relay board with 6 isolated signalling outputs DIN rail module connection via CAN interface 302 DCC 0FM 00 Fuse monitoring board 20 fuses 24 60 VDC 1 pole open frame 302 UP3 SMP 00 SNMP adapter plug in board connection via Ethernet 10Base T 302 UP3 0SW 02 SNMP Win monitoring software 302 UPC MOB 00 Mod Bus 300 UPC PRO 00 Profi Bus 302 UP3 0AM 00 Analog modem plug in board connection via analogue phone line Western RJ11 302 UP3 0SW 01 Analog modem remote software 302 TMP KTY 04 Temperature sensor KTY81 220 T092 including a connecting cable 4 m in length 2 wires a 0 34 mm 20
65. ms which are registered within the error list are signalled via a blinking error LED Furthermore the notice ERR is shown on the display Attention Actual alarms only can be deleted by fault repair It can be distinguished between two kinds of alarms e Internal alarms e External alarms 2 6 1 Internal alarms Internal alarms are directly reported by the UPC3 e g failures signalled via the CAN Bus or by excess or shortfall of alarm thresholds 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 14 of 72 The designations failure text of internal alarms are set by default in the program and cannot be changed 2 6 2 External alarm inputs External alarms are recognised via the digital alarm inputs At those inputs it is monitored whether or not a connected contact is closed or open By reversing of the inputs it can be determined whether an alarm is activated at an open or closed contact The designations clear text of the external alarms can be entered or changed individually max 16 characters The UPC3 is fitted with 8 integrated alarm inputs Those digital inputs 1 1 up to 8 1 are freely available for the user The connection of an external DCC DIG8 module as option to the CAN Bus extends the system with further 8 alarm inputs digital inputs 1 2 up to 8 2 2 6 3 Alarm signalling outputs For external fault signalling the c
66. n 150 UMD1_1 11 see description 151 UMD1_2 11 see description 152 UMD1_3 11 see description 153 UMD1_4 11 see description 154 UMD1_1 12 see description 155 UMD1_2 12 see description 156 UMD1_3 12 see description 157 UMD1_4 12 see description 158 UMD1_1 13 see description 159 UMD1_2 13 see description 160 UMD1_3 13 see description 161 UMD1_4 13 see description 162 UMD1_1 14 see description 163 UMD1_2 14 see description 164 UMD1_3 14 see description 165 UMD1_4 14 see description 166 UMD1_1 15 see description 167 UMD1_2 15 see description 168 UMD1_3 15 see description 169 UMD1_4 15 see description 170 UMD1_1 16 see description 171 UMD1_2 16 see description 172 UMD1_3 16 see description 173 UMD1_4 16 see description W ELTEK VALERE alwayson Calculated battery current Result Systlrect load 174 Systlbatt 1 inexistant current 175 Systlrect 1 inexistant Total current of all rectifiers Calculated load current Result Systlrect battery 176 Systlload 1 inexistant current 177 _not_usable _not_usable 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 41 of 72 _not_usable W E
67. naires 34 3 4 2 2 Ethernet Module dan nn nine ae din nacelle arenes 34 SET aires teen died 35 343 Measuring SYSESM nn in aia 35 3 4 3 1 Assignment measured values 35 3 4 3 2 Assignment SNU sasssa ia 41 34A A A O 42 3 4 4 1 Thresholds General parameters sienne 43 S NN EEN e 43 3 4 51 Digital e E A A een Re NA ne 43 SEENEN 44 3 4 5 3 ENEE ee KA ele 45 346 LVD PLD FUNCOM iz tsetse fret eat wie at mean lara 46 FAL SPECIAL UNC Sa 47 SAL L Enable iii A aaa 47 A A gege 48 SAAS SYSTEM OE 48 3 4 7 4 Capacity Calculator 49 347 5 BOOSE CAMEL ARES 50 SEN gei ee EE 51 347 7 MODBUS MOGUIC 1251 3001204 88e a Ee EE 51 3 4 7 8 MMS MONTONE naian naisien eia aiaa eaa a iaaa UARU Uta EAA dat AM aed 52 SAR MOI tn ee a rie D veid anti ee dar ELA 52 3 4 7 10Remote Display Panel RDP leccion 55 34 8 Enabling OIEA di ennuis 55 348 1 Text digital DOERNER pia 55 3482 Text Relay Ee le scssecdicgestrerigicvn thecacteation a 56 3 4 8 3 Text Battery parameters ns a 57 3484 e nen EE 57 3 4 8 5 Text General parameters is 57 3 4 8 6 Text Batt identification sn 57 348 7 Texts FUSE Suurin eli ieee Ee 58 3 4 8 8 Module ID texts siennes 58 34 8 9 Enable display a m nn aarti ae en ua nn fn 58 4 TABLE OP FALURE SIGNAL BITS UP CS ne 59 5 TECHNICAL SPECIFICATIONS UPC3 AND UPC3S scsi is 65 5 1 REI 66 5 2 Dimensional drawings UPC3 SUPPOSE nn nt 67 6 AN od 68 7 MORE A O io ds 69 2009 ELTEK VALERE DEUTSCHLAND GmbH UM UPC3 V1 30 E R5 3
68. nimum test voltage has been achieved within the test duration or the maximal battery capacity has been withdrawn After the end of the test duration or after an identification of a faulty battery the rectifiers are set back to the default value relating to the battery charging current limitation An activated alarm of a battery test failure can be cancelled via reset of the UPC3 via UPC3 menu or via an anew execution and faultless completion of the battery test For details see Configuration Battery Test 2 2 9 Battery test data memory With the assistance of the data memory the data are recorded during a battery test and later the data can be analyzed via USB or Ethernet with the UPC3 configuration software The following automatically is recorded during any battery test e Start und stop time of the battery tests e Duration of the battery tests e The activation of the battery tests manually or automatically e The withdrawn capacity during the battery tests and the measured battery voltage at the end of the test e The data of the battery type date of the battery installation and the nominal battery capacity These data are retrieved from the entered data in the main menu The above described head data are each saved for the last three battery tests Additionally the collection of the following data of the last battery test is saved e Number of the generated data set The elapsed time of the battery test hours minutes seconds The pa
69. nt manual Important The modem must not answer self acting ATSO 0 otherwise the pass word is avoided Token UPC3 commands m Sending without r n and waiting for answer from the modem d 1 s pause p 0 25 s pause t40 Timeout 40 s Default 5 s 1 99 s t Timeout 320 ms min 320 ms tO ditto t100 ditto t400 Timeout 400 ms 320 999 ms O Waiting for OK r n modem message C Waiting for CONNECT r n ditto 0 Waiting without check Default results in as normal character Communication operation of the string AT AT 0 AT amp F dATX3E0L1S0 0 r n carriage return line feed Explanation of the AT commands AT 8F Factory setting X3 Do not wait for dial tone EO 0 Deactivates echo of sent bytes L1 Loudspeaker active sound level 1 S0 0 Modem answers not self acting 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 55 of 72 3 4 7 10 Remote Display Panel RDP tatt In this area the Remote Display Panel RDP is configured On the panel definite block diagrams are Enable HOP lt E used For more information about the RDP please read the RDP user manual Siap acon gel ste With parameter Enable RDP 128 the panel is Adee FF enabled b With parameter StartUp action 129 is defined how the UPC3 system shall act after a restart 0 none gt gt no command to the CAN devices The actual condition ON
70. oltage falls below Date Tine Be the set value in menu boost charge Start after battery operation If the MU E 01 current comes out from the Battery and SE a SS it is over an adjustable value in the menu Thresholds then the UPC vee ee 90 01 detects battery operation Duration BE an a Start after mains error optional MMB Start stop via an external command tdi 90 o1 e g SNMP configuration software Remote BU Ca Es Start stop via digital input Start stop by battery current He O0 01 Start after battery test end BtstE by Boost by dig inp declaration of the final criteria 2 Stop Inhibit For enabling via digital input At Element1 95 97 1 Start is to be set At Element2 2 Stop Inhibit is to be set The internal digital inputs 1 8 of the Energy balance jo 16192 Rinsul measure pl 3 UPC3 can be used for this Element 2 o Element 1 jo A 5 z 1 Start Hand op charge jo System test 0 DY With enabling the parameter Hand op charge 98 the manual control of the default voltages of the rectifiers is Intemal Modem o d isi OptoC SNMP enabl fo Jii possible Enabling System test 100 For the configuration see Main menu System test Enabling Energy balance 99 The flown current into the battery is accumulated the value Ah is shown on the display Rinsu by dig inp lo Inhibit Extemal Modem 0 EE KI 2009 ELTEK VALERE DEUTSCHLAND
71. onfig UPC3 Configuration of the UPC3 hardware o Date Time Display backlight Display contrast Delete Restart Delete NVmemHis o Calibration Control function Control functions of the UPC3 View System par Display of the UPC3 configuration parameters Manufactorer menu Secured area Aut User Login Explicit login logout at the unit 8 000 Following adjustments are changeable in this menu without entering of a protection code 1 Date and Time 2 Display backlight in 3 Contrast of the display in Ent dn A YW Change value A V Change value A A V Change value 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 24 of 72 2 10 Communication interface For the connection of a local PC to the UPC3 unit a connection via USB interface is necessary For this connection is an USB wire A B necessary see figure below Connect the USB port of the PC to the USB connector of the UPC3 with this kind of cable 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 25 of 72 3 Configuration of the UPC3 3 1 General In principle it is possible to do the UPC3 configuration directly via the UPC3 control buttons But it is advisable
72. onitoring board 36 Fuse 37 S a signal no O Fuse monitored via fuse monitoring board 37 Fuse 38 S a signal no 0 Fuse monitored via fuse monitoring board 38 Fuse 39 S a signal no O Fuse monitored via fuse monitoring board 39 Fuse 40 S a signal no 0 Fuse monitored via fuse monitoring board 40 Fuse 41 S a signal no O Fuse monitored via fuse monitoring board 41 Fuse 42 S a signal no O Fuse monitored via fuse monitoring board 42 Fuse 43 S a signal no 0 Fuse monitored via fuse monitoring board 43 Fuse 44 S a signal no O Fuse monitored via fuse monitoring board 44 Fuse 45 S a signal no O Fuse monitored via fuse monitoring board 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 60 of 72 Signal Signal text Reference to Description no parameter 45 Fuse 46 S a signal no 0 Fuse monitored via fuse monitoring board 46 Fuse 47 S a signal no 0 Fuse monitored via fuse monitoring board 47 Fuse 48 S a signal no O Fuse monitored via fuse monitoring board 48 Fuse 49 S a signal no O Fuse monitored via fuse monitoring board 49 Fuse 50 S a signal no O Fuse monitored via fuse monitoring board 50 Fuse 51 S a signal no O Fuse monitored via fuse monitoring board 51 Fuse 52 S a signal no O Fuse monitored via fuse monitoring board 52 Fuse 53 S a signal no 0 Fuse monitored via fuse monitoring board 53 Fuse 54
73. ontroller is equipped with 6 internal relays UPC3 configuration relay 1 1 6 1 each of them equipped with a free floating change over contact The connection of an external DCC RB6 module as option to the CAN Bus extends the system with further 6 signalling relays UPC3 configuration relays 1 2 6 2 Each generated alarm can be assigned to a single or several signalling outputs Likewise it is possible to assign several activated alarms e g general fault to a single signalling output In this case the signalling relay remains active until all assigned alarms are disappeared Whether the respective signalling relay is turned on or off during an alarm is adjustable via reversing 2 6 4 Alarm message failure list Within the failure list all active failures alarms are shown at the display clear text and an ID number according to the definition in the program If a failure alarm is not active anymore it is not shown any longer within the failure list 2 6 5 Event list Within the event list all occurred failures are stored with the appearance and disappearance of the failures as well as the date and time Attention With leaving the event list the system requests whether the list shall be deleted or not If the list shall be deleted the system asks for a log in if the actual user has no privilege for delete event list or if no log in has been done If the memory is full 250 entries the eldest failure is deleted and a
74. or the temperature measurement inputs a failure bit is generated if T gt Tmax A defective sensor e g cable break or short circuit is signalled with a further failure bit 2 4 Safety concept authorization A configurable user administration is implemented in the UPC3 The safety settings show which parameters can be seen or changed by the user or which privileges are available for him e g delete event history When an user wants to perform a protected operation at the unit he has to authorize via login After 10 minutes inactivity time the log out has to be carried out via control keys 2 4 1 Default User and Password Name Userl Password user All user and default passwords Name Password Factory lt access only for the factory gt Userl User User2 User User3 User User4 User User5 User User6 User User7 User 2 5 Quantity of the rectifiers adding removing The quantity of the rectifiers which are to be monitored results from the automatic registration of the units But the removing of a rectifier generates an alarm For the abolition of the alarm either you have manually to change the number of the rectifier quantity or the item REC default ok is to be processed via the UPC3 system menu 2 6 Alarms Within the configuration of the UPC3 item signal enable you are able to define which failure bits shall activate an alarm e g over under voltage rectifier error fuse fall etc Alar
75. r the generation of 1 ce SNMP traps REMARK Only signals which have been D activated at Error state 82 and Modem Traps 84 are active and are reported Error state A C In the list Disable Signals 81 several signals can be disabled for all other lists All signals which have been activated in the list Events History 83 end up on the history memory of the UPC3 The history memory contains of maximum 250 messages and stores appeared as well as disappeared events failures The readout and reset takes place directly at the UPC3 unit or via the configuration software The red LED Alarm on the front side of the UPC3 blinks at active signals in the error list The green LED Y can be parameterised via the list LED Ok 85 The error list as well as the list LED OK contains the same content in the delivery status but LED Ok is inverted in the group signals switching mode Signals Sw mode EAU Via the signal lists LED 1 RD 86 up to p LED 6 RD the functions of the six LEDs of the optional available UPC3 remote display are assigned The list
76. ral measurement value UPC3 T Temperature sensor T1 battery compensation 1 UPC3 T General measurement value 2 In the following table all possible measurement sources are defined Index Name Default Location Description Parameter Element O UNDEFINED deactivated 1 STANDARD inexistant If Standard manually is allocated the individual default value see table column on the left namely is used internally by the UPC3 but Standard is shown instead of an explicit allocation Therefore it is recommended not to use the value Standard but to use an explicit allocation 2 UPC3 VI Voltage Vbatt Battery 1 UPC3 Battery voltage terminal V1 3 UPC3 V2 Voltage Vload UPC3 System voltage terminal V2 Battery tapping voltage 4 UPC3 V3 Tapp volt Vtapp Battery 1 UPC3 terminal V3 Insulation voltage directly 5 UPC3_Vi Insulat voltage UPC3 connected to the unit Battery current terminal 11 Bidirectional measuring 6 UPC3 11 Current Ibatt Battery 1 UPC3 possible Load current terminal 12 7 UPC3 12 Current lload UPC3 Only directional C2009 ELTEK VALERE DEUTSCHLAND GmbH UM UPC3 V1 30 E R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 37 of 72 General current 13 Only 8 UPC3 13
77. ral measurement values Element 2 0 0 Ev VS min max Element 1 0 0 Ev 3 4 5 Alarm signalling 3 4 5 1 Digital inputs SEULE In the area Digital inputs the eight internal 77 and eight external 78 digital inputs can be inverted and delay We 79 80 can be set The eight internal inputs 77 1 1 bis 8 1 eee are available on the UPC3 Connection O1 1 2 en 1 Invers Board O1 Signal Inversion 11 O 21 en S 29 The eight external inputs 78 1 2 bis 8 2 are available if an external CAN Board DI8 is used Delay 1 Element 1 D f Element 2 0 fs For Info Delay 2 ae o o For two external DI8 boards an allocation Element 2 o ls of the digital inputs 1 1 1 6 and 2 1 2 6 is possible via Assignment measured values 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 44 of 72 3 4 5 2 Signals enable Signals enable In the area Signals enable all external and internal failure signal bits can be enabled to an output Thereby e g relays pes or SNMP traps can be activated For a list of all failure bits see section List of failure signal bits UPC3 ee The list Error state 82 is of great importance When a signal of the list get active the red LED front side UPC3 starts blinking Furthermore the list Error Earl 83 state acts as mask fo
78. rating mode should be seen as an emergency operation 2 2 5 PLD function power load disconnect There is the possibility to disconnect up to two consumer loads inferior priority loads independently from each other in order to save battery capacity during the backup operation The disconnection criteria are selectable independently from one another e Disconnection after falling below an adjustable voltage threshold reconnection after exceeding the adjusted voltage threshold e Disconnection after expiration of an adjustable time after recognition of a battery operation Reconnection at ending of the battery operation The activation of the PLD contactors can be realized via an optocoupler or one of the six internal relays of the UPC3 Configuration LVD PLD function 2 2 6 LVD funktion low voltage disconnect For the protection of the connected batteries against total discharge during back up operation a voltage threshold can be adjusted If the threshold value is reached the LVD contactor switches off The activation of the LVD contactor can be done via optocoupler or one of the internal relays of the UPC3 Configuration LVD PLD funktion 2 2 7 Battery asymmetry It is possible to monitor the battery symmetry voltage in order to locate faulty batteries within a battery string Therefore a voltage symmetry voltage is measured at the centre of the battery string and compared with the total battery string voltage The symmetry
79. rmally open contact the input is not inverted by configuration First case Switch not activated No signal is generated status text input 1 1 of 140 is used Second case Switch activated A signal is generated status text fail input 1 1 of 142 is used Example 2 To the digital input 1 2 a switch is connected via a normally closed contact the input is not inverted by configuration First case Switch not activated A signal is generated status text fail input 1 2 of 142 is used Second case Switch activated No signal is generated status text input 1 2 of 140 is used Example 3 To the digital input 1 3 a switch is connected via a normally closed contact the input is inverted by configuration First case Switch not activated A signal is not generated status text input 1 3 of 140 is used Second case Switch activated A signal is generated status text fail input 1 3 of 142 is used The other text groups are parameters exclusively for the texts to be shown on the UPC display The modul ident texts are read out via CAN Bus from the connected CAN devices e g rectifiers and cannot be parameterized with the configurator 3 4 8 2 Text Relay output Text Relay outp The texts are used in the menu Relay Status of the UPC3 The parameters 144 146 are used fort he internal relays of the UPC3 the parameters 145 147 are used for the optional relay board Specific feature If two relay boards are
80. rticular battery voltage and the battery symmetry voltage The particular battery current The particular battery temperature Due to this facts detailed information are available at the end of the test 2 2 10 Boost charge For a rapid recharge of the battery only ventilated batteries a boost charge mode is available The boost charge mode can be manually activated via the user or self acting via different configurable criteria e g if a mains breakdown occurred Details see Configuration Enable 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 11 of 72 During the boost charge mode the battery voltage is increased to a greater value than the trickle charge voltage Furthermore a considerably greater battery charge current is defined for the duration of the boost charge mode If the defined charge voltage value is reached a follow up charge duration starts After the expiration the boost charge voltage automatically is decreased to the value of the trickle charge voltage The boost charge mode can be started via the buttons of the UPC3 and if necessary be stopped before the defined boost charge time has been elapsed Details see Configuration Boost charge 2 2 11 Monitoring of the load utilization of the rectifiers With the assistance of this function it is possible to monitor the load utilization of each individual rectifier REC
81. s Relay 1 1 87 up to Relay6 1 Rawl switch the internal relays K1 up to K6 of the UPC3 The contacts are available at O the UPC3 connection board LED 2RD Relay 21 With the list Relay 1 2 88 up to Relay 6 2 the relays of the optional available GE relays board CAN RYB are activated For Info With the use of two RYB boards the EK a Z corn elay contacts 1 1 up to 6 1 conform to HH the second RYB board instead of the internal relays see Count CAN devices CH 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE always on DC Controller y V1 30 166 User manual Page 45 of 72 3 4 5 3 Signals switch mode Signals Sw mode In the area Signals Sw mode the Dutputs configured lists can be inverted at their Inversion output or a time delay can be set It is us 0 O1 1 Invers common practice to let a relay operate Eu at failure free condition so that a cable a break can be recognised as failure Due seme eos E 01 to this fact the relay output is inverted LED OK 00 ei B Delay Relay 1 1 1 LED
82. s of the battery see section Main set the calculation according to item a is done Otherwise the calculation according to item b is done considering a correction factor 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 33 of 72 Legend Vtapp Measured tapped voltage value against Vbatt Measured battery voltage Batc Number of batteries value to be configured Ctapp Tapping point counted from Value to be configured Vplus Calculated tapped voltage value against a Asymmetry calculation with tapping point at the center of the battery Diff Vbatt 2xVtapp If the difference without consideration of sign is greater than 41 asymmetry is indicated b Asymmetry calculation with tapping point not at the center of the battery Oa Ctapp Batc Ctapp Batc Uabg2 is the battery tapping voltage against calculated with consideration of a correction factor Diff Vtapp Vtapp2 If the difference without consideration of sign is greater than 41 asymmetry is indicated Vtapp2 Vbatt Vtapp The detection of an open battery fuse only is possible if the battery tap is located behind the battery fuse If the difference between system and battery voltage is greater than parameter Vdiff Fuse case 42 and the battery current less than parameter Itrigg fuse case 43 the flag
83. stems The adjustment should accord with the system voltage e g 48V system gt 48kQ Rinsul ATTENTION Exceeds the battery voltage the set limit Vmax 59 all rectifiers get the command OFF via CAN Bus ATTENTION Jo systems without STS UNB mains bypass all inverters get the switch off signal i the value is below the limit 66 If an STS UNB mains bypass is used the static bypass gt switch takes over the control of the inverters ATTENTION If the value is below the limit 67 all DC DC converters get the switch off signal via gt CAN Bus 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE alwayson DC Controller y V1 30 166 User manual Page 43 of 72 3 4 4 1 Thresholds General parameters Thresh Gen par The following general measurement 5 channels are available at the UPC3 Hyst General val eL a ES 6 X Voltage Vol 4x Current VI min max T t Element 1 0 0 Gx il urg The measurement sources are allocated Element 2 0 0 E v via Assignment measured values V2 min max Element 0 0 lv Each individual general parameter is used by the UPC3 when a text is configured see Text general Parameter Element 2 0 0 S v V3 min max Element 1 0 0 ER For each individual parameter a min 75 and max 76 threshold is arranged Se eh When the values are exceeded under VA min men run a signal bit is set Hysteresis 74 is Eee et iY used for all gene
84. t Batt ident general measuring values If no text is keyed in the measuring value is disabled and is not used in the UPC3 gt gt Additional information about the Type single blck BLKTYP Manufactory MANUF Material ident MAT Install date INSD batteries 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 58 of 72 3 4 8 7 Texts Fuses Text Fuses Fuses Ident text Element 1 Element 2 Element 3 Element 4 Element 5 3 4 8 8 Module ID texts Module ID texts REC Device type Element 1 Element 2 3 4 8 9 Enable display Enable display Batteries Battery 1 Vbatt Oo 61 Ibatt Oo 1 Syst e 00 01 load Oo H Vinsul Oo 1 Rinsul Oo 01 Ibatt calc Oo 1 Iech calc Oo 1 lload calc Oo 1 CAN DeviceAnays REC Oa ei WEE Oo O1 Ny Oo 1 Se Oo 1 W ELTEK VALERE alwayson gt gt These texts are used in combination with fuse monitoring boards gt gt All texts are for information and can not be changed The UPC3 automatically receives the texts from the connected modules gt gt If parameter 0 is set the respective indications are blanked on the UPC3 display A blanked out feature either has no effect to the system function nor to the SNMP Agent Features which are not available according to the system configuration are not manually to
85. to configure the system using the optional PC software MMT Multi Management Tool For the connection of a PC the UPC3 is fitted with an USB interface at front side optional a connection via modem or Ethernet is possible The configuration software works with the system software Windows 2000 XP 2003 Vista The user manual for the dial up and general operation of the software is optionally available MMT user manual REMARK This user manual is related to the factory side allocated configuration parameters for user 1 3 2 Configuration of UPC systems with external modem Only for UPC3 version with RS 232 interface possible To configure the system with the configuration software with an external modem directly via the serial interface please note the following Two different operational modes are possible 1 External modem has been started Dial up at the system is possible The system can be configured via modem In this case a configuration directly via the serial interface is not possible 2 External modem has been stopped Configuration via a serial interface is possible Dial up at the system via modem is not possible For information how to start and stop the modem please see the section Control function modem internal external For information about the modem status please see the section Operating status modem Basically please note following order Stop the external modem Check whether the externa
86. used the parameters 144 146 are related to the second relay board see Count CAN devices Relays UPC3 b 11 Relay1 1 21 Relay2 1 Relays RB b 12 Relayl 22 Relay2 2 Relays UPC3 fail When the signal e g relay 1 1 is active the fail text 146 147 is used When the signal is inactive the text 144 21 FAIL 2 1 145 is used Relays RB fail 11 FAIL 1 b Either the signal can be directly used for the relay or it can be used in inverted 22 FAIL 2 2 status see Signals switch mode 1 2 FAIL 1 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 DC Controller UPC3 V1 30 166 User manual Page 57 of 72 3 4 8 3 Text Battery parameters Text Batt param W ELTEK VALERE alwayson gt gt User defined texts used for the Battery 1 Text Batt Vbatt Ubi Text Bat Ibatt Text Batt Vtapp Val Text Batti Temp Battery 2 Text Batt2 Vbatt Ub2 1 Text Bat2 bat Text Batt2 Vtapp Ua2 Text Batt2 Temp 3 4 8 4 Text System parameters Text Syst param batteries 152 T2 gt gt User defined texts used for the Text Vload la Text lload Text Vinsul Uis Text Rinsul 3 4 8 5 Text General parameters Text Gen param system Ila gt gt User defined texts used for the Voltages Text V1 Text 2 Text V3 Text V4 Text VS Te VB 3 4 8 6 Text Batt identification Tex
87. ve through the displays The change of the display takes place via pressing the buttons TL whereas T changes to the previous and changes to the next display 2 8 2 Change menu Displays which include a selectable submenu are marked with the symbol gt By pressing the ENT button you get the submenu The return to the superordinated menu takes place via pressing the ESC button 2 8 3 Alteration of numerical values assignments In order to increase the value it is necessary to press the 1 button and press the button for the reduction of the value for alteration of a displayed value The value is altered by the smallest possible amount by pressing the buttons in single steps If the button is pressed by holding it down then the values are changed continuously The speed rate of change increases the longer the button is held down 2 8 4 Saving of altered values Altered values are accepted and saved by pressing the ENT button 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 17 of 72 2 9 The menu As a standard four menu blocks are available see below The section Log in describes how to log in at the UPC3 An authorization is necessary if you want to get access to a secured area e g Show parameters 1 Measured values 2 Control functions 3 Operating status 4 System menu 2 9 1 M
88. verter gt 1 216 INV Error Inverter error 217 INV No CAN Inverter no CAN receiption 218 INV Redundancy 16 Inverter redundancy error 219 BoostchTimeout Boost charge Boost charge time limit reached 220 Boostcharge Boost charge Boost charge active 221 Battery test Battery test Battery test active 222 Battery test err Battery test Battery test interrupted with error undervoltage 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 64 of 72 Signal Signal text Reference to Description no parameter 223 Fan boost chge Fan boost charge 224 Counter cell 1 Counter cells Signal counter cell 1 225 Counter cell 2 Counter cells Signal counter cell 2 226 Difference Ah 227 Lim Load current Load current is greater than adjusted limit e g 80 228 Capacity low A Capac calculator Battery capacity A 229 _ Capacity low B Capac calculator Battery capacity B 230 LVD active LVD PLD function 231 PLDI active LVD PLD function 232 PLD2 active LVD PLD function 233 Tsensor lim Batt 234 Tsensor limit 235 Fan Rack Error Fan rack 236 Fan Rack No CAN Fan rack 237 STS Error state 238 STS No CAN 239 MMB Error state 240 MMB No CAN 241 BMB Error state 242 BMB No CAN 243 DEB Error state 244 DEB No CAN 245 RB Error stat
89. voltage alarm can be defined For remote control the UPC3 can be extended with an optional internal or external modem An external modem can be used exclusively with an UPC3 with serial interface USB not possible The activating of the modem operation takes place in the parameter group Enable For the standard modem operation communication with configurator software the extern dial in must be activated bit 1 Allthe rest of the bits are set to 0 default 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 53 of 72 Explanation of modem control bits Modem ctrl bits 118 Daily report The modem automatically dials the entered telephone number 125 according to the configured values weekday and time 119 After a connection has been released the modem disposes an Okay string If hold after ok is set to 0 the UPC3 subsequently disconnects the modem connection Error message If an error signal occurs in the UPC3 which has been assigned to the output modem group signals enable the modem automatically dials the entered telephone number 125 after the time delay has been elapsed 122 After a connection has been released the modem disposes an Error string If hold_after_err is set to 0 the UPC3 subsequently disconnects the modem connection Standby dialling e
90. voltage amounts to 32 of the total battery string voltage if the connected batteries are faultless If the symmetry voltage deviates more than an adjustable value of Ya of the battery string voltage an alarm is activated via the UPC3 For details see Configuration Battery 2 2 8 Battery test The battery test serves for the inspection of the batteries as well as for the inspection of the faultless connection to the batteries This test can be performed in the following manners manually at the UPC3 display automatically with date and time automatic daily repetition externally via SNMP or MMT software via digital input For details see Configuration Enable 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 10 of 72 The rectifiers voltages are reduced to an adjustable voltage value during the battery test ATTENTION This voltage value has to be greater than the voltage threshold of the LVD PLD function Otherwise the load supply could be disconnected during the battery test if the batteries are faulty Thereby the batteries supply the connected load and therefore will be discharged Adjustment criteria of the battery test are e test duration e the minimum allowable battery test voltage e the maximum battery capacity to be withdrawn in The battery test is assessed as faulty and a respective alarm is activated if the mi
91. xtern_dial in If extern dial in is activated it is possible to dial into the system enter password see parameter Password Extern_dial in excludes call back 0 1 pulse tone Pulse or tone dialling Hold after Ok See daily report Hold_after_err See error message Cable_mode Not available Auto_answers Not available No_state_displ The display of the modem state is hidden from the display Not recommended oo Via the parameter RepeatCountTXerr 124 is set how often the UPC3 should try to dial the telephone o Si number see Error message Initial string 126 SE x AT AT 0 AT amp F Y dATX3E0L1S0 0 To 0 91 This is set in the configuration of the UPC3 This instruction set is executed from the left to the right and transferred to the modem Specific features are bras DD Se e the tokens e g 0 d Those are not Jet poate GE 1 HE transferred but are commands which are executed _ gt e via the UPC3 SO A blank and the end of the string effects the Ss 478 transfer of a CR LF ENTER KEY at PC es LSD CONVERTRONIC 2009 ELTEK VALERE DEUTSCHLAND GmbH UM_UPC3_V1 30_E_R5 3 W ELTEK VALERE DC Controller alwayson UPC3 V1 30 166 User manual Page 54 of 72 The Initial string see above works nearly with all standard modems and should be changed only in exceptional cases For the AT commands which are understood from your modem please see the attenda
92. y 42 28 without temperature compensation REC Boost chge Y 57 0 REC Nom current 50 REC Load limit 100 133 REC Load lim dy 60 le P 15 2 0 default voltage value should be set by the regulator in case of trickle boost EE Charge AY These values indicate how the maximum REC LoadDistlmin 20 REC Load distrib NG 10 EE Parameter 27 REC Batt test V 3 indicates how the default voltage value INV should be set forthe rectifiers in case of INV nom valage 230 Ru battery test This value must be below the nominal voltage of the battery in order that the battery is discharged The parameter nominal rectifier current REC Nom current 29 is sent via CAN Bus to the rectifiers Usually the value indicated on the type plate ofthe rectifier module is to be set The REC Load limit 30 applies in connection to the set REC Nom current The UPC compare the sum of all REC currents with the maximum possible current RecCount NomCurrent 29 The parameters 32 and 33 make the monitoring of the load distribution of the rectifiers possible This is only applicable in systems with more than one rectifier If the percentage between minimum and maximum rectifier current to maximum rectifier is more than 33 over 34 sec a failure bit is set RecImax RecImin 100 Rec Imax LoadDis The load distribution usually is worse at low system load So the load distribution is only activ
93. y a 9 a CE W ELTEK VALERE alwayson All adjustments in this group serve as generation of signal bits with the exception of 59 66 und 67 The exceedance of the limit of the battery overvoltage Vmax 56 or the under run of the limit of the battery undervoltage Vmin 58 or battery warning voltage Vwarn 57 generate the respective failure bit in the signal matrix Parameter 59 defines when the rectifiers shall be switched off For 56 and 59 hysteresis 62 and delay 60 is to be used For 58 hysteresis 63 and delay 61 is to be used For parameter 57 hysteresis is used too but without time delay For the monitoring of the system voltage the values for Vmax 64 and Vmin 65 can be defined The parameters 66 and 67 define the threshold values voltage low for switching off the inverters respectively the DC DC converters The Limit load current 70 entered in the area Main adjustments generates an alarm bit in the failure matrix when the value is exceeded Temperature high 71 refers to all battery temperature sensors Activating of each individual sensor takes place in the main menu Batteries Battery Operation 72 is visible via a negative current flow Due to errors of measurement the threshold should not amount below 5 of the shunt value The measurement of insulation failures Rinsul error 73 is possible only in non earthed sy

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