G36 Manual Clamping Gyroscopic Mixer User Manual
Contents
1. 36 upper door with 3 inner hexagon screws G36 Version V1 0 0 4 10 SANTINT 2 22 42 7 Lower control panel buttons Time Minimum and maximum mixing times are 30 and 900 seconds respectively in 30 second intervals e The time knob can be rotated clockwise or anti clockwise e The mixing time increases when the knob is rotated clockwise beginning at 30 seconds until reaching the maximum time of 900 seconds e The mixing time decreases when the knob is rotated anticlockwise beginning at 900 seconds until reaching the minimum time of 30 seconds e The defaulted mixing time is 180 seconds e After setting the mixing time the default mixing time will be changed simultaneously e When the LCD shows Ready press the Start button to begin mixing e While the mixer is in operation press the Stop button to end the mixing e When the Emergency Stop Button is pressed release it then press the Reset button e Note This button is multi functional for easy and reliable operation Emergency Stop Button e Press this button to stop the mixer in case of emergency The LCD panel displays Emergency Stop Button Pressed e f the mixer is restarted rotate the emergency stop button clockwise to be reset Once the emergency stop button is released press the Reset button to reset the mixer Tri Position Button e Select the knob position appropriate of the can volume being mixed Applicable to G36H 8 Mixing Range and Spee2. SANTINT GIS G36 Manual Clamping Gyroscopic Mixer User Manual SANTINT 2H S2R BERRA Contents OS ee a a a ec ate 1 1 INIFOQWELION sais essence a een Z 2 TECHNICAL tere 2 3 Safety CautiONS c ine nn 3 4 Machine Components nun ed and 5 Control Pall ce eo den a arat estil esa duel 4 Suicide 7 Control Panel Buttons 2 22 sas daw create essences Mixing Range and WE ET DEE 5 9 Testing and Operation 5 UC CIDE k scenete temes 7 Ti Maintenance RR 7 127 TOU OSI MN lua la aaa ie al ca oaia a lila aa ode ete amen ia li la la inoata 8 13 Ee 9 14 Eee reum Us Em 10 G36 Version v1 0 0 1 10 Kall Cube 1 Introduction G36 features e The door is equipped with viewing window for observation of the operation e Available door protection mechanism Top door and tri direction sliding door are user friendly and space saving e Clamping mechanism is linked with the upper door for easy clamping e Pull out lower plate for easy operation of loading cans Applicable to G36H M e LCD control panel e Multi functional buttons for easy operation e Built in integrated circuit board is available for multiple choices of speeds Applicable to G36H e Automatic positioning system provides protection for the can e Overall sealing structure is applicable to severe environment e Equippe
3. d High Medium Low Speed Speed Speed G36M L Fixed 200r min 150r min 125r min speed G36H Manual speed selection 9 Testing and Operation 9 1 Connect the power supply then turn on the mixer The LCD panel will then display Wait followed by Ready In G36 Version V1 0 0 5 10 HSM AL AEE US RAT ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD SANTINT the event the LCD panel displays Emergency Stop Button Pressed rotate it clockwise to release it Once the LCD panel displays Ready the mixer is ready to be used In the event the LCD panel displays Press Reset follow the instructions 9 2 Seal the can and fasten the can handle 9 3 Push the locking handle of the upper door to the unlocked position Push the upper door to open the viewing door thoroughly As for G36H M lift the lower plate locking handle to unlock the lower plate and pull out the tray Locate the can s in the center of the tray with the consideration of the can size and quantity Push back the tray and lock it For G36L locate the can s in the center of the tray Hold the handle and rotate the clamping plate clockwise When the upper plate touches the can rotate it another 60 for a 5L 1 gallon can and 100 for the 18L 5 gallon can For the cans between 5L 1 gallon to 18L 5 gallon the rotation should be 60 to 100 If several 5L 1 gallon cans or smaller cans are mixed the larger can setting should be
4. d properly to avoid any issues Applicable to G36H M 10 Press the Emergency Stop Button if the mixer doesn t work or runs too slowly The motor frequency power might be damaged 10 8 Pull the door to open it It can also be opened it manually with a screwdriver or you may press Reset and then open the door 10 9 Only certified technicians should be allowed to dismantle the mixer 10 10 The can should be centered and or located symmetrically 11 Maintenance Regular maintenance should be done in order to keep the mixer in good working condition Perform any maintenance only after disconnecting the power supply Only certified technicians should be allowed to dismantle the mixer 11 1 Keep the inside clean Clean off any paint on the guide screw and the guide rail 11 2 Lubricate the guide screw and guide rail once every three months 11 3 Lubricate the transmission system of the bevel gear once every six months 11 4 Tension the belt once a year G36 Version V1 0 0 7 10 12 Troubleshooting 1 No power Check the socket plug switch 2 Fuse power wire is disconnected Replace the fuse power wire 1 Motor issue 1 Replace it Nothing displayed in LCD AC contactor issue 2 Replace it 3 Interface plate issue 3 Replace it Issue in operation system 4 Wedged belt is loose 4 Tension it 5 Frequency convertor issue 5 Replace it Optocoupler for testing the off issue 6 Re
5. d with castors for easy transportation 2 Technical Parameters Power Supply 220V50Hz or 110V60Hz 0 75kw Singl mn 0 75kw Single Phase enge Phase 3 Power of Frequency 0 75kw N A N A Converter Pull out Tray Pull out Tray Non Pull Out Tray 5 u 125rpm 150rpm 200rpm Manual 150rpm Fixed Mixing Speed 150rpm Fixed Speed Selection Speed Opening and Closin di j x 80mm 420 mm Height of Clamping Plate Mixing Ranges 1L 20 L Can Em be nee Diameter 50 360mm Height 90 400mm m Mixing Time Range Min 30 S Max 900 S Time Span 30S 780x860x1050 mm WidthxDepthxHeight Weight 230kg G36 Version V1 0 0 2 10 X5 JN EN Se A DR AS A ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD SANTINT 3 Safety Cautions 3 1 Power Supply Refer to Nameplate Voltage rated voltage 10 Applicable temperature 0 C 55 C Relative humidity 15 90 3 2 Read this manual carefully prior to installation and or operation Children should never operate or play with the mixer 3 3 Make sure the power outlet is well grounded 3 4 Disconnect the mixer from the power socket before any maintenance 3 5 Do not lengthen the power cable Disconnect the power when the mixer will not be used for an extended period of time 3 6 Adjust the feet and to level the machine The castor should not touch the ground 3 Do not use in a flammable and or explosive environment Do not use to mix flammable and or explosive materials 4 Machine Compo
6. nents Right Control e u Panel amp Panel amp Warning EN 1L Kaes Warning Label Label A Ce SD NE Control Warning Top Cover Label Unlocking Label Viewing Window G36 Version V1 0 0 3 10 SANTINT ENTRE wt RAT Notes 1 Front loading label The maximum mixing weight Overloading is prohibited 2 Left control panel amp warning label confirm all the can capacities to select the proper knob position prior to Starting the mixer Right control panel amp warning label confirm the lower loading tray is fastened prior to starting the mixer Warning label rotate the handle in line with the illustration Unlocking label push the locking handle to the unlocking position to open the top cover and the viewing door 6 Back warning label disconnect the power supply prior to any maintenance 5 Control Panel SANTINT The above figures represent the G36H control panel G36M L have the same panels with the exception of the tri position knob on the left control panel 6 Installation The mixer has been tested prior to leaving the factory Please follow the steps below 1 Open the carton dismantle the feet plates level the mixer onto the ground and move it to the desired position 2 Rotate the feet clockwise to land them Adjust the feet to level the mixer 3 Take out the clamping rotary plate use the attached inner hexagon wrench to fix it onto the G
7. place it Frequency convertor protection appears 1 Turnoff the power supply and Frequency convertor Connection line for testing the frequency restart it after three minutes protection converter is disconnected 2 Reconnect it 1 The emergency stop button is pressed in 2 Emergency stop button issue or the Emergency Stop Button 33 Unreleased Replace or reconnect the wire connection wire is disconnected loose 1 The door is not closed properly Close the door properly 2 Winding displacement plug is loose or the Fasten the plug or replace the Door Open connection wire is off wire 1 The chain is broken Replace it No clamping when the clamping plate rotates Contact your agent in case of any other issue s G36 Version V1 0 0 10 BM CN RSU RAT ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD SANTINT 13 Nameplate Nameplate G36 Version V1 0 0 9 10 BM 4e LH Se IUS RAT ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD SANTINT 14 Circuit Diagram Circuit Diagram G36 Version V1 0 0 10 10 ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD Postal Address Xushui Industrial amp Trading Park Zhongyuan West Road Zhengzhou City Henan Province P R China 450042 Tel 86 371 67857219 Fax 86 371 67857319 E mail info santint com http www santint com
8. used Set the proper pressure to avoid can deformation Close the viewing door The LCD panel will display Door Open if improperly closed Upper Door Locking Handle Clamping Handle Clamping Plate 9 4 Set the mixing time The default mixing time is 180 seconds Rotate the time knob to adjust the mixing time The newly adjusted time will remain until another time is selected 9 5 Mixing speed Single speed only for the G36M L The mixing speed of the G36H can be selected manually in accordance to the can size 9 6 Press Start for mixing The LCD panel will display Mixing in process You may press Stop to stop mixing at any time 9 Press the Emergency Stop Button in case of any emergency The mixer will stop after the mixing is finished and the LCD panel will display Mixing Finished Open the viewing door and rotate the clamping plate anticlockwise to remove the can 9 8 Repeat the foregoing 2 7 G36 Version V1 0 0 6 10 hh 4E Xi HS Spa SE 10 Warning Label 10 1 The handle should be unlocked to open or close the viewing door 10 2 Seal the can properly Fasten the can handle 10 3 Make sure the can is clamped properly prior to closing the viewing door Confirm before starting the mixer 10 4 Press the Emergency Stop Button during mixing in case of any emergency 10 5 The can should not be easy to be deformed 10 6 The lower tray should be located properly Make sure the tray is locke
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