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1. Parity Parity allows you to change parity on the printer port to even odd none Select the parity similar to baud rate selection Handshake Hndshk H ardware handshaking choices are enable or disable as shown below HNDSHK Enable OFF 0 Ea 33 or y ON 0 or N OFF ENTER NC H andshaking is a request to send a communications signal RTS and notification that a transmission may be sent CTS Line Feed L Feed Choices for Line Feed are ON and OFF as shown below L Feed Enable OFF 0 q or y ON 0 or N OFF ENTER NC W hen enabled the SO 1 260 sends a line feed LF in addition to a carriage return after a form has been printed When disabled only a carriage return will be sent 24 CHAPTER 3 FUNCTION KEYS N ote Printer Port Penabl The printer can be selected as ON or OFF as shown below PORT Enable ON 1 eq or y ON 0 or N OFF ENTER NC To upload or download using the printer port the printer port must be enabled Exit Exit steps back to the function key menu CLK CAL Clock Calendar Menu ltem 3 This function key menu item sets and displays the internal real time clock of the SO 1 260 available on SO 1 260 x40 units only The CLK CAL option provides time and date information for SO 1 260 operations T he time and date may also be inserted into operator screens and printer forms o2. 34 Clock Cal Test T his test displays the current date and time in the SO 1 260 T he display updates the time until the EN TER key is pressed T his test is only supported by units that have a real time clock TIME XX XX XX PM DATE Day Mon XX XX Press ENTER TXEN and Alarm Test T his test verifies the operation of the transmit enable line on the Com munications Port when set for RS 485 and also toggles the Alarm LED to verify its operation T he test toggles the T XEN line and alarm LED at arate of approximately 1 cycle per second until you press the ENTER key Toggling TXEN line Astable Alarm LED Press ENTER T he figure below shows how to connect an LED to the transmit line TheLED will flash approximately once every second during the T XEN test SOI 260 RS 485 422 Communications Port 9 Pin Male 1e 2 3 4 5 6 7 8 9 Male Connector CHAPTER 3 FUNCTION KEYS SZ Other Menu Item 8 This menu item will contain miscellaneous functions that will influence the operation of the SO 1 260 T his menu contains the following func tions Simulate 5 MastrC BL INT 6 Scale E Contrast 7 Exit Prn Sern Simulate Simulate protocol selections are enable or disable W hen simulate is enabled communication between the SO 1 260 and PLC ishalted In this mode the SO I 260 will simulate communication with the PLC All expected data is returned as 0 zeros When disabled t
3. Publication 0300050 07 Rev c 0 Operator Interface IMPORTANT NOTES 1 READ ALLOFTHEINFORMATION CONTAINED IN THIS MANUAL BEFORE YOU INSTALL THE PRODUCT 2 Theinformation contained in this manual applies to hardware and software version 1 0 or later 3 This manual assumes a full working knowledge of the relevant PLC NOTICE The products and services described in this manual are useful in a wide variety of applications Therefore the user and others responsible for applying the products and services described herein are responsible for determining their acceptability for each application W hile efforts have been made to provide accurate information within this manual Spectrum C ontrols assumes no responsibility for the accuracy completeness or usefulness of the information contained herein Under no circumstances will Spectrum Controls be responsible or liable for any damages or losses including indirect or consequential damages or losses arising out of either the use of any information contained within this manual or the use of any product or service referenced herein No patent liability is assumed by Spectrum Controls with respect to the use of any of the informa tion products circuits programming or services referenced herein The information contained in this manual is subject to change without notice Caution Spectrum Controls devices contain electronic components which are suscept
4. 4B Utica M ichigan 48317 Fax 586 731 2715 Tel 586 731 2397 Southeastern U S A Sales Office Spectrum C ontrols Inc 8860 Saddle T rail Ball Ground Georgia 30107 Fax 678 455 4640 Tel 678 455 4615 Web Site http www spectrumcontrols com E mail spectrum spectrumcontrols com
5. clk cal clock calendar 25 26 other 35 37 p port printer port 23 25 reset 27 special 27 28 term terminal mode 28 29 test 30 34 Function keys enabling 13 Functional diagram 7 65 Say SO1 260 Operator INTERFACE USER MANUAL 66 G Grounding recommendations 9 10 H H alf duplex 29 H andshake 24 H ardware indicator LEDs 14 15 keypad 15 20 SO 1 260 description 5 7 installing 7 14 Hndshk 24 INF 52 Input Error 51 Installation SO1 260 3 7 14 Intensity 35 INVALID SECURITY 50 K Keyboard test 31 Keypad 15 20 Keys green 17 19 light grey 19 20 L L feed 24 LEDs 14 15 Line feed 24 enable 29 M M anual conventions 2 overview 2 M aster security code 36 37 M aster security enable 13 Mastr C 36 37 M emory system test 33 Month 25 26 M ounting environmental considerations 8 N NaN Not anumber 51 No relation 52 NOT PROGRAMMABLE 50 O Other menu item 35 37 Overview manual 2 P P A D 27 28 P port menu item 23 25 Packaging instructions i Parity 22 24 Penabl 25 PLC not found 49 PLC not Responding 49 Point access display 27 28 Port communications 21 22 39 40 communications test 31 printer 23 25 41 45 printer test 32 selecting 13 Power connections 9 Print screen 36 Printer connecting 11 enable 25 port 23 25 41 45 port test 32 Printer not Ready 51 Prn screen 36 Program file test 33 Programming 3 4 Publications related 2 3 R RAM fail 48 RAM test 33 READONL 52 Re
6. shown from left to right SW 1 SW 6 l DIP Switch 0111100 Display Test T he D isplay T est verifies that each display pixel is operating properly All pixel turn on then off then alternate a checkerboard pattern posi tive and negative until a key is pressed Keyboard Test T his test prompts you to press each key on the keypad in a sequential manner to test keypad operation Comm Port Test T his test transmits a message our the communications port If a loopback connector is attached as shown in figure 3 1 the message will be received by the same port and will continuously display until a key is pressed T he test operates in both RS 232 and RS 485 settings if the correct loopback connector is attached T he message displayed during the test isa moving display as shown below SOI 260 Self Looping Serial Test ABCDEFGHIJKLMNOPQRSTUVWXYZ 1234567890 31 Say SO 1 260 O PERATORI NTERFACEM ODULEUSER M AN UAL 32 Printer Port Test T his test transmits a message out the Printer Port If a loopback connec tor is attached as shown in figure 3 1 the message will be received by the same port and continuously displayed on the screen until a key is pressed T his test will not run if the port is disabled SOI 260 RS 232C Loopback Connector SOI 260 RS 485 422 Communications or Printer Port Loopback Connector 9 Pin Female Printer Port Communications Port 9 Pin Male Communications Port 9 Pin Male OO 1
7. 22 Select item 1 Baud Rate 4 Exit 2 Data Bits 3 Parity Baud Rate TheBAUD RATE menu allows you to change the comm port speed of data transfer to any of the following 300 1200 2400 4800 9600 19200 38400 Usethe NEXT or PREV key to sequence through the baud values Press ENTER to select the value Data Bits You can select either 7 or 8 data bits The number of data bits used for the printer port normally is defined by the software Parity Parity allows you to change parity on the printer port to even odd none Select the parity similar to baud rate selection Exit Steps back to the main menu CHAPTER 3 FUNCTION KEYS P Port Printer Port Menu Item 2 This menu item allows parameters of the RS 232 printer port to be set manually N ormally these parameters are set from the programming software when an application program is downloaded to the SO 1 260 TheP PORT menu is shown below Baud Rate 5 L Feed Data Bits 6 Penabl Parity 7 Exit Hndshk Baud Rate TheBAUD RATE menu allows you to change the printer port speed to any of the following 300 1200 2400 4800 9600 19200 38400 Usethe NEXT or PREV key to sequence through the baud values Press ENTER to select the value Data Bits You can select either 7 or 8 data bits The number of data bits used for the printer port normally is defined by the software 23 Say SO 1 260 O PERATORI NTERFACEM ODULEUSER M AN UAL
8. Shield 39 ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL 40 SOI 260 Upload Download Cabling Figure 4 1 shows the cabling between the SO 1 260 communications port and the serial port of a personal computer this will allow you to upload or download SO 1 260 program files T he illustration below indicates pinouts for both 9 pin and 25 pin connections Spectrum Controls offers a RS232C 9 pin to RS232C 25 pin cable for purchase catalog number SCC 3 SOI 260 RS232C Computer Serial Port RS232 Communications Port COM1 COM2 9 pin 9 pin Data In Data Out Data In Data Out Signal Ground Signal Ground 1 2 3 4 5 6 7 8 9 N OO O1 N 9 pin 25 pin Data In Data Out Data Out Data In Signal Ground Signal Ground 000000000 Male Connector Female Connector Figure 4 1 SOI 260 to PLC Cabling The communication cable used to connect an SO 1 260 to a specific PLC isuniqueto the PLC that it is connected to Refer to the PLC Reference Section for SO 1 260 to PLC communication cable wiring diagrams CHAPTER 4 COMMUNICATIONS Using the Printer Port Figure 4 2 shows the cabling for the optional RS 232C Printer Port of the SO 1 260 Use this port to send data to a printer or other serial device such as a large display T he illustration below indicates pin outs for both 9 pin and 25 pin connections SOI 260 RS232C RS 232 Printer or Printer Port Other Serial De
9. codes TERMINAL MODE SUPPORTED DISPLAY CHARACTER SET All of the above characters are supported when 8 data bit communication is enabled H ex codes bdow 80H are supported by 7 data bit communication 59 ST SO1 260 OPERATOR INTERFACE M ODULE USER MANUAL TERMINAL MODE SUPPORTED DISPLAY CHARACTER SET Fi i J k l ii H Ci F F t L J ul x a 4 i a IT E RE AIRE RS ed ELI All of the above characters are supported when 8 data bit communication is enabled H ex codes bdow 80H are supported by 7 data bit communication 60 APPENDIX B TERMINAL MODE TERMINAL MODE SUPPORTED DISPLAY CHARACTER SET rt 30 Oe LOS dL ric BIT RL ET A MIE OT edu All of the above characters are supported when 8 data bit communication is enabled H ex codes bdow 80H are supported by 7 data bit communication 61 ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL 62 Terminal Mode Screen Control Codes Hex Function Description 08 BS Back Space OA LF Line Feed OC FF Blanks the screen moves the cursor to the upper left corner of the display 0D CR Moves the curs
10. from the communications port and trans mitting text from any keys pressed When OFF terminal mode is disabled an the SO 1 260 operates normally Note Manually reset the SO 1 260 after enabling or disabling terminal mode SW 1 6 Comm U pload D ownload Enable 40K Versions with Printer Port W hen this switch isON it enables uploads and downloads through the communication port 13 ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL 14 Important Important Indicator LEDs W hen the switch isO FF the communication port may not be used to upload or download using the SO 1 260 programming software You may only upload or download using the printer port T his allows you to maintain a network connection at the communication port TheS0O1 260 should manually be reset after changing the setting on this switch If the S01 260 is connected for RS 232 communication to the PLC and you desire to download an application program using the printer port the following must be performed prior to downloading e Set DIP switch 1 6 to OFF e Set DIP switch 1 1 to ON program download enable e Set Dip switch 1 2 to ON RS 485 e Download the application program W hen you have completed downloading the application program perform the following PlaceDIP switch 1 1 to the run mode OFF PlaceDIP switch 1 2 to the RS 232 OFF e PlaceDIP switch 1 6 to ON 8K Versions Without Printer Port ON or OFF TheSOI 260 allows
11. is possible to change PLC data which may alter the correct operation of the SO 1 260 A ATTENTION TheP A D should be restricted only When a P A D screen is displayed the PREV MENU key will return you to the Special M enu and the M AIN MENU key will exit the function key mode and return you to online operation Term Terminal Mode Menu ltem 6 Note This function key menu item allows you to set communication and display parameters for the T erminal mode The Terminal mode disables execution of the downloaded program and enables the SO 1 260 to function as a terminal device In the Terminal mode the SO 1 260 displays any ASCII data received through the communications port The ASCII codes associated with the keys on the SO 1 260 keypad are transmitted through the communications port when a key is pressed Refer to Appendix B Terminal M ode for the ASCII codes displayed and mapped to the keypad To activate the T e m mode set DIP switch SW 1 5 to the closed ON position and reset the SO 1 260 T he display will then blank and be ready to receive incoming ASCII data When you select TERM the following screen appears Half Duplex Line Feed Enable Cursor Enable Exit CHAPTER 3 FUNCTION KEYS SZ Half Duplex Select this item to designate half duplex communications to and from the host device T he half duplex selection echoes displays to the screen the SO 1 260 keys pressed Line Feed Enable Select t
12. network communications Refer to the PLC reference section and the PLC manufacturers operations manual for details on the specific PLC Figure 4 8 illustrates the connections between the SO 1 260 and a standard printer SOI 260 PLC Direct Connect SOI 260 RS 485 RS232 Comm Port Printer Comm Cable PLC Programming Port or Communications Port Printer Port PLC Comm Cable SOI 260 Comms to PLC SOI 260 amp PLC are connected to the same power source and ground potential lease refer to the Printer Port Cabling section for wiring diagram For printer details refer to the printer manufacturer s operations manual Figure 4 8 45 ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL 4 6 Chapter 5 Troubleshooting N ote Important T he following troubleshooting information pertains to general condi tions of the SO 1 260 and its operations T his information is presented as potential symptoms and describes possible solutions T he SO 1 260 will display a variety of screens or error codes upon detection of extraordinary conditions T he information displayed may help in isolating problems T he SO 1 260 also contains a Self T est mode that performs a full functional test of the unit The Self T est mode operation is described in Chapter 3 Function Keys under T est M enu Item 7 The symptoms and descriptions described below encompass a wide range of both hardware problems and indicati
13. of the C ode describes the types and sizes of wire conductors and safe methods of grounding electrical equip ment and components Power connections for the 15 23 VAC or 20 30 VDC AC1 and 85 265 VAC or 110 300 VDC AC2 are provided below ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL 10 AC1 Version Power Supply 15 23 VAC 47 440Hz 20 30 VDC 800mA max a Se GND NEU HOT REPLACEMENT FUSE EUROPEAN 1A TYPE GMD U S A 1ATYPE MDL AC2 Version Power Supply 85 265 VAC 47 440Hz 110 300 VDC 300 mA max F REPLACEMENT FUSE EUROPEAN 500mA TYPE GMD U S A 1 2A TYPE MDL Figure2 4 AC1 and AC2 Power Supply Connections Establishing Communications T he S01 260 requires connections for communications to e IBM PC or 100 compatible computer Programmable Controller PLC RS 232C serial printer optional Connecting to a Computer To connect the S01 260 communication port to the computer serial communications port they must both use the same type signals R S 232C or RS 485 for the communication to be compatible and opera tional This communication is required to download or upload a pro gram file To establish communication between the SO 1 260 RS 232 communica tion port and your computer the SO 1 260 must be selected for RS 232 communications and a RS 232 cable is required Note See Chapter 4 for cabling and connection informa
14. uploading or downloading through the communication port when the switch either isON or OFF If switch SW 1 6 isON AND you are connected to a network through the communication port improper SO1 260 operation may occur Three LED indicators are located on the front panel of the SO 1 260 When illuminated these indicators provide a visual status of the RUN ALARM and FUNCTION key modes of the SO 260 Run LED Green The RUN LED is located in the upper left corner of the front panel W hen illuminated this LED provides an indication that the SO 1 260 is functioning correctly ThisLED should always be illuminated during SO 1 260 operation CHAPTER 2 HARDWARE SZ Alarm LED Red The ALARM LED is located in the upper right corner This LED will flash on and off to indicate that an alarm has been triggered It will continue to flash until all alarms have been acknowledged Function LED Yellow TheFUNCTION LED is located in the upper right corner of the gray F Function key This LED illuminates when a function key operation isin progress You initiate a function key operation by pressing the F key when in normal operation TheLED isextinguished when the Function mode is terminated or by exiting the function key operation Note DIP switch SW 1 4 must be ON for the function key to operate Keypad T he keys on the SO I 260 keypad are distinguished by their color coded operational typed or category Each color grouping
15. 0 displays are shown inside a rectangular box Related Publications T he publications you may require for additional reference are listed in the following table CHAPTER 1 INTRODUCTION The SOI 260 Installation SOI 260 Publications Tech Publication Title 0300054 01 SOI SPS Software Programming Manual for S01 100 and 200 Series 0300051 01 S01 120 User Manual T he SO 260 operator interface provides a cost efficient interface between a machine operator and a host control system T he SO 1 260 directly interfaces to the PLC through the communica tions port or it can communicate as a node on a network T he SO 1 260 unburdens the PLC by providing on board control of all screen func tions and communications T his allows an operator to be prompted by the SO 1 260 through a sequence of menus and screens displaying plain English statements Using the S01 260 requires that you establish the proper connections e Connect to the computer to download the program e Connect to the PLC to run the program Before you can employ the SO 1 260 you need to use the SOI SPS Programming Software to create the program you want to run then download the program from the computer to the SO 1 260 T he SO 1 260 can be set to simulation mode to test your program After you have tested your program you can set the S01 260 to the run mode and connect it to the PLC The SOI SPS Programming Software T he SO 1 260 requires a p
16. 1e 2 2 3 30 4 4e 5 5 6 6 7 7 8 se 9 9 e 0000000 O Female Connector e Male Connector Display Control This test adjusts the LCD display to each of the 4 contrast and bright ness setting only 2 for the VFD display During the brightness test the following screen appears kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk DISPLAY BRIGHTNESS TEST kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk The Contrast test immediately follows the Brightness test and shows the following screen kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk DISPLAY CONTRAST TEST kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk VFD version of the SO 1 260 does not include the Contrast test CHAPTER 3 FUNCTION KEYS SZ RAM Test T he System RAM test checks the integrity of the internal RAM and displays whether the test passed or failed RAM passed Press ENTER System Memory Test T his test checks the operating system portion of the non volatile memory in the SO 1 260 64K in 8K memory units and 128K in 40K memory units T he display shows the results of the checksum as pass or fail Checksum passed Press ENTER Program File Test This test checks the user memory size and the checksum of the applica tion file stored in the nonvolatile memory of the SO 1 260 40K user memory Checksum passed Press ENTER 5e Say SO 1 260 O PERATORI NTERFACEM ODULEUSER M AN UAL
17. LC will be scaled to engineering units W hen disabled numeric values will not be scaled Exit Exit allows you to exit the O ther M enu and returns you to the main Function Key M enu 3 y ST SO 260 O PERATOR INTERFACE M ODULEUSER M AN UAL 38 Chapter 4 Communications This chapter describes the cabling and configuration needed to use the SO 1 260 communications port and the optional printer port U se these ports to upload and download program files to and from a computer Also use these ports for communications with a PLC printer or other serial device Note Some versions of the SO 1 260 Operator Interface are equipped with a 9 pin ModBusPlus Port Please refer to Spectrum Controls Publication 0300062 xx M odicon Reference for information regarding the M odBus Plus Communications Port Using the Communications Port All communications occur through a 9 pin connector on the bottom of the SO 1 260 T he connector can be configured as either an RS 232 or RS 485 port by setting the SO1 260 s DIP switches The DIP switches are described in Chapter 2 H ardware under Installing the SO 1 260 RS 232 RS 485 006000 000006 O Goo O 5555 PIN Signal Name PIN Signal Name 1 Not Used 1 Data Out 2 Receive Data RD 2 Data Out 3 Transmit Data TD 83 Dataln 4 Not Used 4 Data ln 5 Signal Ground 5 Signal Ground 6 Not Used 6 Transmit Enable 7 Not Used 7 Not Used 8 Not Used 8 Signal Ground 9 Shield 9
18. You can also use theN key to clear the status of a bit at a dat entry screen Also when you arein P A D press this key to decrement the Address fields Key Enter T he enter key sends the entered data to the PLC processor It does not matter whether the data on the display is a default value or a value you entered the data is still sent to the processor CE Key Clear Entry TheCE key deletes an entire data entry For example you might enter a five digit number and the first and third digits were incorrect By pressing the CE key the entire value would be deleted and you could enter a new value Once you press the EN TER key the value entered is sent to the PLC processor and cannot be deleted with the CLEAR ENTRY key F Key Function U sed to select PLC specific features CHAPTER 2 HARDWARE SZ TheF key sets special features and operating parameters of the SO l 260 The F key is enabled or disabled for the PLC by setting DIP switch SW 1 4 See the DIP switches section in this chapter for more informa tion W hen you press the function key the F LED illuminates indicating the SO 1 260 is in the function mode At this time the function key menu is displayed TheMAIN MENU key aborts the function key and returns you to the main menu regardless of the function key mode in progress The PREV MENU key allows you to move through the previous selections until the function key menu is displayed the F key termina
19. ack of the enclosure To access the DIP switch remove the plastic cover from the upper back of the SO 1 260 To select the appropriate settings for the application set the switch rocker up or down M ove the switch to the closed ON position to enable a setting or to the open OFF position to disable a setting W hen you have set the D IP switches replace the plastic cover 1L Il ST SO1 260 OPERATOR INTERFACE M ODULE USER MANUAL 12 N ote The DIP switch SW 1 supplied as the standard configuration is defined as DIP Switch Function Factory Setting SW1 1 Upload Download Enable On SW1 2 Communication Port Selection On SW1 3 Master Security Enable Off SW1 4 Function Key Enable On SW1 5 Terminal Mode Enable Off SW1 6 COMM Upload Download Enable Off W hen you change some of the D IP switch settings you may need to reset or repower the S01 260 before the new setting will take effect Changes to DIP SW 1 2 take effect immediately T o reset the SO 1 260 remove power for at least 15 seconds or use the Function F and 4 key sequence See function key description for more information Figures 2 4 2 5 and 2 6 illustrate typical switch settings for download upload and PLC communications 1 2 3 4 5 6 Figure 2 4 Typical D ownload U pload Switch Settings 1 2 3 4 5 6 ON ON ON swa fore ONTO ors lore Figure2 5 Typical Switch Settings for Communicating with a PLC using the RS 485 422 Connectio
20. ation Module SOI 260 SOI 260 RS 485 RS232 Comm Port PLC Comm Cable SOI 260 Comms to PLC Comm Module SOI 260 amp PLC with PLC Comm Module are separated by a distance specified by the PLC Manufacturer Figure 4 5 43 ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL 4 4 Note Figure 4 6 illustrates the connections between the SO 1 260 and PLC via network modules network modules residing in PLC racks SOI 260 Connection to a PLC Network Module pogu BOGA SOI 260 RS 485 RS232 Network Comm Port Module PLC Network Comm Cable SOI 260 Comms to PLC Network Module SOI 260 amp PLC Network Module are separated by a distance specified by the PLC Manufacturer Figure 4 6 TheS01 260 does not support all network communications Refer to the PLC reference section and the PLC manufacturers operations manual for details on the specific PLC Figure 4 7 illustrates the connections between the SO 1 260 and PLC via network modules network modules external to the PLC CHAPTER 4 COMMUNICATIONS SZ SOI 260 SOI 260 SOI 260 SOI 260 PLC RS 485 RS 485 Programming RS 232 RS 232 Port Comm Port Comm Port PLC Comm Cable SOI 260 Comms to PLC SOI 260 amp PLC are connected to the same power source and ground potential Figure 4 7 Note TheSOI 260 does not support all
21. cations Port Menu ltem Lines 21 P Port Printer Port Menu item 2 isisntsniennienmnnsenialinaiennnses 23 CLK CAL Clock Calendar M enu Item 3 ramener ane teen ian c ea 25 Reset M enu Item 4 RP ed ia i a aa ba ia d 27 ST SO1 260 OPERATOR INTERFACE M ODULE USER MANUAL Special Menu ltem 5 sasi ian aia na it aaa 27 Term Terminal M ode Menu Item 6 ssssssssnssanononanannnnnnnnnnnnnnnnnnnnanannnnnannnnnnananan 28 Test Menu ltem 7 ssssssssnssanononanannnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnananan 30 Other Menu Item 8 secarei ca iata aaa D i d inedit 35 CHAPTER 4 COMMUNICATIONS cena nenea nana ae 39 Using the Communications Port ananas 39 Using the Printer Port iii anion dala aaa 41 CHAPTER 5 TROUBLESHOOTING wisccsssseescsrssteecsreereesens 47 PLC Error Conditions sasi cazi ia read dacia 48 Error CONDITIONS sic caca anonimi nic danie ina 48 APPENDIX A SOI 260 SPECIFICATIONS nene 55 S01 260 LCD Display must 55 S01 260 Vacuum Fluorescent D isplay 1s 55 Keypad a 55 Electrical sans iei na iad ai ic td 56 Environmental ici co te azotat adus aa aie 56 Mechanical seci dia aia cad aia a 56 APPEN DIX B TERMINAL MODE 57 ASCII Transmission Characters 57 ASCII Display Characters ss 59 APPENDIX C SOI 260 TEMPLATE eee 63 N DEX names nas 65 Vi Chapter L introduction T he SO 1 260 was designed to communicate to industrial programmable controllers Communications may be directed to the PLC commun
22. commendations grounding 9 10 wiring 9 Reset DUT 30 Reset menu item 27 S ScaleE 37 Scaling enable 37 Screen control codes 62 Screen print 36 Security enabling master 13 master code 36 37 Self Test Failure 51 INDEX Simulate 35 Software 3 4 SO1 260 description 5 7 functional diagram 7 installing 3 7 14 overview 3 SOI SPS 3 4 Special menu item 27 28 Specifications 55 56 System memory test 33 T Term menu item 28 29 Terminal mode enabling 13 Terminal mode 28 29 57 62 Test menu items 30 34 Tests alarm 34 clock calendar 34 comm port 31 DIP switch 31 display 31 keyboard 31 printer port 32 program file 33 RAM 33 system memory 33 TXEN 34 Time 25 26 Troubleshooting 47 53 TXEN test 34 U Upload download 40 Upload download enabling 13 13 14 V Version Mismatch 52 W Warranty information ii Watch Dog Fault 48 Watch D og Fault Push key to reset 49 Wiring recommendations 9 Year 25 26 67 ST SO 1 260 OPERATOR INTERFACE USER M ANUAL 68 Seon ECTRUM N T R O L S Copyright 1998 penin Controls Inc All rights reserved Specifications subject to change without notice Printed in U S A Publication 030050 07 Rev C 0 April 1998 Corporate H eadquarters Spectrum Controls Inc P O Box 5533 Bellevue Washington 98006 Fax 425 641 9473 Tel 425 746 9481 Northeastern U S A Sales O ffice Spectrum Controls Inc a 48945 Van D yke
23. elow MAIN MENU key TheMAIN MENU key returns you to the main menu of the applica tion program you are presently in whenever the key is pressed PREV MENU key Previous M enu The PREV MENU key steps you back through menus T his is very helpful when submenu screens occur extensively throughout a program By pressing the PREV MENU key enough times you eventually will return to the main menu Note ThePREV MENU and MAIN MENU keys operate in the same manner in the event an ALARM condition has been detected If the ALARM LED isflashing the green Y key must be pressed acknowledging the ALARM condition before you are able to proceed to the main menu usngthe MAIN MENU key PREV Key Previous The PREV key moves to the previous non menu screen in any given sequence of linked screens Note Refer to SOI SPS Software Programming M anual for more information on linking screens NUM NEXT Key TheNEXT key moves to the next screen in any given sequence of linked screens The yes and no keys are for operator responses and the Enter key sends 17 data to the PLC ST SO1 260 OPERATOR INTERFACE M ODULE USER MANUAL 18 Y Key Yes TheY key enters a yes response or acknowledged when an alarm is displayed You can use the Y key to set the status of a bit at a data entry screen Also when you are in P A D press this key to increment the Address fields N key No TheN key enters ano response or acknowledgment
24. ght levels are keypad adjustable You can only adjust brightness on VFD displays T he keypad is separated by color into easily identified groups or func tions In addition each key has a raised perimeter to provide tactile feedback which provides a positive response even if the hand is gloved A RUN LED in the upper left corner of the operator interface indicates proper operation of the onboard microprocessor A red LED in the upper right corner indicatesan ALARM condition A yellow LED in the upper right corner of the F Function key illuminates when the function mode is activated Storage of the PLC driver communications protocol configuration information and user programmed screens are maintained in 8K or 40K of nonvolatile memory T he operator interface containing 8K of onboard memory provides storage for approximately 50 user pro grammed screens T he operator interface containing 40K of onboard memory provides storage for approximately 240 user programmed screens CHAPTER 2 HARDWARE SOI 260 Functional Diagram The diagram below provides a functional block diagram of the SO l 260 DISPLAY 4 x 20 Line LCD or VFD UART Ap dh il Selectable RS 485 422 8k 40K Nonvolatile or RS 232C Interface SOI 260 dit Microprocessor SOI 260 Comm Port Memory Dipswitch Keypad Fr gt UART da ae dh RS 232C Interface SOI 260 Printer Port Power Supply 5VD O
25. hat the PLC location allows floating point formats READONL The PLC location is not configured for a write function P A D func tion Action Verify that the PLC location being accessed by the P A D allows write functions SOI 260 Programming Software SOI 260 Version Mismatch SOI 260 LOCKED An incorrect unlock code sent by SOI SPS programming software W rong version of SO 1 260 programming software Action Verify that the version of SO 1 260 programming software is compatible for the PLC type supported by the SO 1 260 and reload the operating system as described in Chapter 2 CHAPTER 5 TROUBLESHOOTING SZ Any unusual characters being displayed Check the screen linkage in your application and reload the operating system as required or T he baud rate is incorrect Ensure the baud rates between the SO 1 260 and the PLC are the same 5 3 ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL 54 Appen dix A SOI 260 Specifications SOI 260 LCD Display Character Size H xW Character Format Column and Character Backlight Contrast Display Viewing Area H x W Viewing Angle SOI 260 Vacuum Fluorescent Display Character Size H x W Character Format Column and Character Intensity Settings Luminance Display Viewing Area H xW Viewing Angle Keypad Keypad T ype O peration Force Operational Life 0 19 x 0 12 in 4 75 x 2 95 mm 5 mm x 8 mm dot matrix 4 lines x 20 characte
26. he SO l 260 to a connected serial printer When used with PLC s supporting floating point this key also allows entry of exponential numbers T his feature must be enabled via the function key menu as described in Chapter 3 Key Change Sign T he change sign key indicates negative or positive numeric values T he key toggles an entry value between positive and negative and is fully functional with all valid signed entry data types Key Backspace The backspace key moves the cursor back one position character at a time and deletes the character in the process W hite Keys The ten white numeric keys control data entry Chapter 3 Function Key This chapter describes the operations performed by the function key menu Each of the eight menu items listed below is described in detail C Port Communications Port P Port Printer Port CLK CAL Clock C alendar R eset Special Term T erminal Test Other oN Do RF WN H C Port Communications Port Menu ltem 1 This menu item sets the SO 1 260 operating parameters of the commu nications port RS 485 422 or RS 232C N ormally all communications port parameters are set automatically when you download an application program to the SO1 260 If you need to make a change to these settings you would do that here T he C Port function has an associated menu which appears as 21 Say SO 1 260 O PERATORI NTERFACEM ODULEUSER M AN UAL
27. he brightness will remain at the current setting and can not be changed with the front pand keys T he setting will be maintained after power is cycled to the SO 1 260 Simulate mode is a great tool for dry running programs to ensure proper Operation and screen flow and layout BL INT Backlighting Intensity W hen brightness is enabled you can adjust the display backlighting for LCD versions or character intensity for VFD versions When disabled the brightness will remain at the current setting and cannot be changed with the front pand keys The setting will be maintained after power is cycled to the SO 1 260 Contrast LCD version only When enabled on the LCD version you may adjust the contrast of the character display W hen disabled the contrast will remain at the current Setting and cannot be changed with the front panel keys T he setting will be maintained after power is cycled to the SO 1 260 35 Say SO 1 260 O PERATORI NTERFACEM ODULEUSER M AN UAL 36 Prn Scrn Print Screen W hen print screen is enabled the current display is captured and sent to the Printer Port whenever the EXP key on the front panel is pressed T he display is also printed if the EXP key is pressed for entering floating point data W hen disabled print screen is disabled and the EXP key can only be used for entering floating point data Mastr C Master Security Code T he master security code function allows you to edit the master sec
28. his display is presented after a 2 second interval of attempting to establish communications with the PLC Action Check cabling and communications parameters to verify the PLC matches those of the SO 1 260 PLC not Responding PLACE PLC ON LINE Communication failure to respond to repeated attempts after initial communications were achieved Action Press any key Check SO 1 260 to PLC cabling Check PLC operating conditions COMM ERROR Press Y Communication with the PLC was lost after XX attempts Action Check S01 260 to PLC cabling Check PLC operating conditions 49 ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL 50 Comm ERROR PRESS Y PLC error code nnn Communication error code nnn Received a PLC error code Action Refer to the error code information in the specific PLC hardware or software manual Attempt made to call and invalid or unprogrammed screen Illegal or unprogrammed screen type detected C FG file and down load Check linking NOT PROGRAMMABLE M aster code is 99999999 and is not programmable by the user Action D ownload new and valid master security code using the applicable software INVALID SECURITY CODE ACCESS DENIED Y TO CONTINUE M aster code or 3 screen codes did not match Action Either an incorrect master security code or a code that did not match the 3 programmed codes was entered Ensure the security code you are entering is correct and is en
29. his item to enable or disable the use of a Line Feed character each time a Carriage Return character is received Cursor Enable Select this item to enable or disable a block cursor display Exit Select this item to exit T erm operation 29 ST SO 260 O PERATOR INTERFACE M ODULEUSER M AN UAL 30 Test Menu Item 7 The T est menu has selections which allow you to perform diagnostic testing At the completion of a diagnostic testing At the completion of a diagnostic test all SO 1 260 configurations are restored to pretest set tings W hen you select the test function from the function key menu the following screen appears SOI 260 Diagnostic NEXT to Select Text Enter to Initiate Reset DUT Pressthe NEXT and PREV keys to toggle through the available test selections W hen the test you want is displayed press ENTER The available selections are Reset DUT e Dipswitch e Display Test e Keyboard Comm Port e Printer Port e Display Control RAM Test System Memory Program File e Clock C alendar e TXEN amp Alarm Reset DUT Pressing the Enter key with Reset DUT displayed performs a soft reset It is the only way to terminate the test menu CHAPTER 3 FUNCTION KEYS SZ Dipswitch Test T he SO 1 260 displays the current DIP switch positions in binary format The OFF open position displays as logic 0 and the ON closed position displays as logic 1 Switch positions 1 through 6 are
30. ible to damage from electrostatic discharge A static charge can accumulate on the surface of ordinary plastic wrapping or cushioning material If any Spectrum Controls device must be returned to Spectrum C ontrols the following packaging instruction must be followed PREFERRED Use the original packaging material as supplied by Spectrum Controls Place the device inside the conductive plastic bag ACCEPTABLE Wrap the devicein some type of antistatic material Antistatic plastic material can be identified by its pink color and can be obtained in sheet or bag form UNACCEPTABLE Do not use ordinary plastic film foam or styrene chips popcorn or peanuts T hese materials can accumulate charges in excess of 10 000 volts resulting in possible damage to the Spectrum Controls electronic device Antistatic metallized plastic bags can be obtained from the following manufacturers 3M Company 800 328 1368 T ype 2100 bag Static Inc 800 782 8424 8000 Series bag Charles W ater 617 964 8370 CP 303 bag SZ SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL LIMITED WARRANTY Spectrum Controls warrants that its products are free from defects in material and workmanship under normal use and service as described in Spectrum Controls literature covering this product for a period of 1 year Spectrum Controls obliga tions under this warranty are limited to replacing or repairing at its option at its factory or facility any prod
31. ica tions port or via a communication module The S01 260 unburdens the processor by providing on board control of all screen functions and communications T his allows you to be prompted by the SO 1 260 through a sequence of menus and screens displayed in plain English ST SO 260 O PERATOR INTERFACE M ODULEU SER M AN UAL Overview of this Manual T he SO 1 260 O perator Interface M odule U ser M anual is organized as follows Chapter title Description Introduction Provides introductory information for the S01 260 hardware and the SOI SPS Programming Software for PLC processors Hardware Describes the hardware providing a complete operational description of the SOI 260 Function Keys Describes PLC functions that can be performed using the eight menus that are available Communications Provides cabling information for the S01 260 Troubleshooting Provides troubleshooting information for SO1 260 Appendices Contains supplementary information that may be helpful Appendix A Specifications Appendix B Terminal Mode Appendix C S01 260 Mounting Template Manual Conventions T his manual uses the following conventions K eys that you press on the S01 260 are enclosed in brackets For example N EXT refers to the N EXT key on theSO1 260 References to menus are initial cap followed by the word M enu For example Special M enu M ain M enu O ther M enu All SO 1 26
32. n 1 2 3 4 5 6 Figure 2 6 Typical Switch Setting for Communicating with a PLC using the RS 232 Connection CHAPTER 2 HARDWARE SZ SW 1 1 U pload D ownload Enable TheON position disables communications between the SO 1 260 and the PLC All keypad activity is also disabled In this mode application files can be uploaded downloaded between the SO 1 260 and a personal computer The OFF position enables communication between the SO 1 260 and PLC The SO 1 260 resets each time SW 1 1 is changed SW 1 2 Communication Port Selection Selects the communication standard for the communications port When SW 1 2 isON the port is configured for RS 485 operation When OFF the port is configured for RS 232 Changes to SW 1 2 take effect immediately SW 1 3 Master Security Enable W hen this switch is ON the master code is enabled and allows any security code to be accessed or modified When OFF the master code does not allow other security codes to be modified H owever the master code allows access to the security screens Changes to SW 1 3 take effect immediately SW 1 4 Function Key Enable When SW 1 4 isON the front panel function key is enabled All items associated with the function key are accessible from the keypad T he OFF position disables the function key Changes to SW 1 4 take effect immediately SW 1 5 Terminal Mode Enable When SW 1 5 in ON the SOI 260 operates in terminal mode display ing all ASCII data received
33. nnections Before attempting to wire the SO 1 260 ensure all power has been removed from the power source The SO 260 is available in two voltage ranges Be certain that the voltage available for your application matches the rating of the SO l 260 The wrong voltage may damage the SO I 260 ATTENTION Verify that power is disconnected from the power source before wiring the SO 1 260 H igh voltage can cause injury or death Wiring Recommendations Careful wire routing helps cut down on electrical noise Route incoming power to the SO 1 260 on a path separate from the communications cables Do not run signal wiring and power wiring in the same conduit W here power and communications lines must cross their intersections should be perpendicular Communications lines can be installed in the same conduit as low level DC 1 0 less than 10 volts lines All communications lines should be shielded T he shield should only be connected to ground at the transmitting device To prevent damage to the power terminals make sure the power wiring is not too tight strained Grounding Recommendations Grounding is an important safety measure in electrical installations Grounding also helps eliminate the effects of noise due to electromag netic interference EM I An authoritative source on grounding requirements is the N ational Electrical C ode published by the N ational Fire Protection Association of Boston M assachusetts Article 250
34. of keys denotes a common type of operation which you may perform Key Color Function Green Movement and operator response Light Gray Display and format control White Numeric Entry Figure 2 7 illustrates the keys and describes their basic functions 15 Say SO1 260 OPERATOR INTERFACE M ODULE User MANUAL SOI 260 QUICK REFERENCE GUIDE Screen Movement Operator Response Keys Green Switches Display Switches Display to Main Menu to Previous Menu Switches Display Switches Display to Previous Screen to Next Screen Accesses Function Key Oper ations YES response NO response Bit entry Bit entry Acknowledge Alarm screens lt n a Display Characteristics For mat Keys Light Gray LED Contr ast Adjustment LED Backlight Adjustment or VFD aA Intensity Adjustment Exponent key Floating Point for mats Decimal Point Key Backspace key Enters current data to PLC Numer ic Entry Keys White Numer ic 0 9 Data p gt Entry Keys Figure 2 7 S01 260 Keypad Sign key Positive and Negative data TU te Clear Entry clears current CE entry 16 CHAPTER 2 HARDWARE SZ Green Keys The seven green keys located at the top of the SO 1 260 control move ment within a program You can move from menu to menu using the MAIN MENU and PREV MENU keys from screen to screen using the PREV and N EXT keys A description of these keys is provided b
35. ons of operator entry errors For problems relating to the S01 260 and PLC operations refer to the applicable SOI and specific PLC software manuals 47 ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL 4 8 PLC Error Conditions Error Conditions The following provides a list of SO 1 260 displays for error conditions of the PLC Possible corrective actionsis also provided Checksum failed ROM checksum isincorrect Possible defective RO M Action Reset the S01 260 If problem still exists reload the operating system through the software If problem persists return SO 1 260 for repair RAM fail RAM memory failed write or read test Action Reset the SO 1 260 If problem persists return SO 1 260 for repair Check sum nnnn CFG file Check sum nnnn SOI 260 CFG File is invalid Application file checksum is incorrect Possible bad application file Action D ownload the application program CFG file again If problem persists return SO 1 260 for repair Watch Dog Fault Push key to continue W atch dog timer not within specifications Action Return SO 1 260 for repair CHAPTER 5 TROUBLESHOOTING SZ Watch Dog Fault Push key to reset W atch dog timer timed out or pass bits not set Action Return SO 1 260 for repair Establishing Comm Attempting to communicate to PLC Action N o action is required T his is the normal screen when initiating com munications with the PLC PLC not found T
36. or to the extreme left position of the line Appen dix C SOI 260 Template 6 3 Say SO1 260 OPERATOR INTERFACE USER M ANUAL e p 3 938 inch 100 03 mm 7 725 inch 196 21 mm 5 625 inch 142 87 mm 5 876 inch 149 25 mm 188 inch 4 78 mm 0 125 inch 3 18 mm 0 078 inch 1 98 mm 3 938 in SOI 260 Panel Cut Out Template 7 725 in Oo p D 5 625 Inch x 7 725 Inch pE 142 87 mm x 196 21 mm he 3 938 in Note Maximum panel thickness is 1 4 250 vo PN 5 876 N Index A Alarm test 34 ASCII 57 62 Attempt madeto call 50 B Backlighting 35 Baud rate 22 23 BL INT 35 C C port menu item 21 22 Cabling 39 40 41 45 Characters ASCII 57 62 Check sum nnnn CFG file 48 Checksum failed 48 Clk cal menu item 25 26 Clock calendar 25 26 test 34 Codes screen control 62 COMM ERROR Press Y 49 Comm ERROR PRESSY 50 Communications establishing 10 port 21 22 39 40 selecting 13 test 31 upload download enable 13 14 Computer connections 10 11 Connections computer 10 11 power 9 printer 11 Contrast 35 Control codes 62 Conventions 2 Cursor enable 29 D Databits 22 23 Date 25 26 Day 25 26 Diagram functional 7 DIP switches 11 14 test 31 Display ASCII characters 59 62 control 32 test 31 Duplex half 29 DUT reset 30 E Errors 47 53 Establishing Comm 49 F Factory settings 12 14 File program test 33 Function key menus c port communications port 21 22
37. ptional Figure 2 2 SO 1 260 Functional Block Diagram Installing the SOI 260 Installing the SO 1 260 is a three step process e Mounting Power and communications connections e Establishing communications ST SO1 260 OPERATOR INTERFACE M ODULE USER MANUAL Mounting the SOI 260 Environmental Considerations The SO 260 is rated for an operating temperature range of 32 to 113 F 0 to 45 C for the LCD version and 32 to 140 F 0 to 60 C for the VFD version T he storage temperature range is 4 to 185 F 20 to 85 C The humidity rating is 5 to 95 relative humidity noncondensing T he operator interface is rated for NEM A T ype 4 environments indoor use only T he SO 1 260S versions of the SO l 260 are rated for NEM A Type 4X environments Installation Select a suitable location for mounting the SO I 260 TheSO1 260 is intended to be flush mounted on the front of a control cabinet within the environmental conditions stated above U sing the template provided in Appendix C mark the location of the six Mounting holes which secure the SO 1 260 on your panel M ount the SO 1 260 A neoprene gasket and a package of 6 32 UNC nuts are provided Tighten nuts to 4 inch pounds 6 5 in 5 1 8 in 165 5 mm 45 7 mm With Modbus Plus the depth is 2 1 in 53 3 mm Co Co lt 5 5 in 140 mm 8 Figure 2 3 S01 260 Dimensons CHAPTER 2 HARDWARE N ote Power Co
38. r downloaded to the PLC using theT ime Synchro nization Command Refer to the SO 1 260 Programming M anual for more information concerning time synchronization The internal real time clock is accurate to 1 minute per month 25 C W hen you select the CLK CAL item the following is displayed ENTER DATE MM DD YY MM Month DD D ay of Month YY Year 25 SO 260 O PERATOR INTERFACE M ODULEU SER M AN UAL 26 Enter new values with decimal points between each of the numbers for the date and press ENTER to load The new values are then stored in the SO 1 260 but not loaded into the clock W hen you have entered the new values the following is displayed ENTER DATE MM DD YY XX XX XX ENTER TIME HH MM SS HH H our 0 23 or 1 12 MM M inutes 0 59 SS Seconds 0 59 Enter new values with decimal points between each of the numbers for the time and press ENTER to load T he new values are then stored in the SO 1 260 W hen you have entered the new values you are prompted to enter Y or N for your choice of time format with the following display Select Time Format Y 24 Hour Format N 12 Hour Format Enter Y to select the 24 hour format or N to select the standard AM PM format If you enter N you are prompted for an AM or PM setting T he new date and time are loaded into the internal clock and displayed CHAPTER 3 FUNCTION KEYS Reset Men
39. r later and the D eviceN et SO l 260 Series C or later also conform to EC Council Directives 72 23 EEC for Low Voltage and 89 336 EEC for Electromagnetic Compatibility T his does not include the M odbus Plus SO 1 260 products g kg w M odbus Plus Run LED green Alarm LED Appen dix B Terminal Mode ASCII Transmission Characters W hen using the S01 260 in terminal mode the keypad is mapped to characters shown in the following table 57 ST SO1 260 OPERATOR INTERFACE M ODULE USER MANUAL SOI 260 Key ASCII Hex Decimal M ain Menu 85 133 Prev M enu seeeesccseeeeee 84 132 Pres au 82 130 N Ea etil 80 128 CR ga casate aa ul a 86 134 PC ONT sesiunea atei 83 131 Backlight Sun 81 129 Vanne Y 59 89 Nos N 4E 78 Back Space lt BS gt 8 8 EXP E 45 69 Cr e lt F gt OC 12 Maries 2B 2D 43 45 hot ns 2E 46 ENTE issu lt CR gt D 13 D E E EE 9 39 57 RAN 8 38 56 Janine 7 37 55 Dia Cl si bati ca pata 6 36 54 Diane 5 35 53 Mist 4 34 52 Te 3 33 51 PEE E lau ta 2 32 50 EAE S 1 31 49 Disc sea seca aa a 0 30 48 T hese keyswill not transmit a code if DIP Switch SW 1 5 is enabled T hey will operate in their normal mode until SW 1 5 is disabled Once SW 1 5 is disabled the list codes will be transmitted 58 APPENDIX B TERMINAL MODE SZ ASCII Display Characters T he following charts show the ASCII display characters and their corresponding H exadecimal
40. rogram in order to function SO1 SPS lets you develop programs for the SO 1 260 Say SO 1 260 O PERATORI NTERFACEM ODULEUSER M AN UAL T he programming software does not require any programming knowl edge It is menu driven and generates a program based on your selec tions and specifications Because the SO 1 260 software is simple to use you can concentrate more on the application rather than on how the application is accomplished Note SeeSOI SPS SoftwareProgrammingM anual for moreinformation on programmingtheS01 200 and 100 riesproducts Chapter 2 Hardware Description of the SOI 260 The SO 1 260 is housed in an aluminum or stainless steel case designed to be flush mounted in harsh industrial environments Gasketing is provided to meet NEMA 4 requirements The front panel of the SO 1 260 is a sealed unit comprised of a 4 x 20 character display window 3 LED s and 25 tactile feedback keys The VFD version does not include the half moon brightness key and therefore has only 24 keys SOI 535 ALARM DE O F a 83 2 i S Es n ae Figure 2 1 SO1 260 LCD Display ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL The4 line by 20 character display uses either high contrast LCD tech nology with LED backlighting or Vacuum Fluorescent Display VFD technology to provide high reliability and superior readability in all light conditions On LCD displays both the contrast and backli
41. rs Four 0 33 66 amp 100 via keypad Four via keypad 0 83 x 2 76 in 21 mm x 70 mm H orizontal 30 to 60 Vertical 20 to 30 0 20 x 0 12 in 5 0 x 3 0 mm 5 mm x 8 mm dot matrix 4 lines x 20 characters Four 100 85 70 amp 50 via keypad 350 CD M nominal 1 02 x 3 54 in 26 0 mm x 90 0 mm H orizontal 60 vertical 60 Tactile stainless steel domed keys sealed membrane 12 oz 3 oz 341g 859 1 million operations 55 ST SO1 260 OPERATOR INTERFACE USER M ANUAL 56 Electrical Environmental Mechanical Communications Port Communication D istances RS 232 RS 485 422 Power Requirements P1 P2 O perating T emperature LC SO 1 260 Storage T emperature R elative H umidity Shock Vibration 5 to 2000 H z Agency Ratings Dimensions approximate H eight W idth D epth Front Panel H eight W idth W eight max LED Indicators RS 232 RS 485 50 ft 15 meters max 10 000 ft 3047 meters max 15 23 Vac 47 440 H z or 20 30 Vdc 800 mA max 1 Amp fuse 85 265 Vac 47 440 H z or 110 300 Vdc 300 mA max 1 2 Amp fuse 0 45 C 32 113 F 0 60 C 32 140 F 20 to 85 C 4 to 185 F 5 to 95 non condensing 30G operating 50B non operating 2 5G operating 5 0G non operating NEMA Type 4 12 13 indoor use only CSA and UL CUL Class Division 2 GroupsA BC D TheSO1I 260 Series D or later the Intrinsically Safe SO 1 260 Series B o
42. tered properly CHAPTER 5 TROUBLESHOOTING SZ Printer not Ready Press Y to Abort Press N to Resume Printer offline for more than 2 seconds Action T his may occur if handshaking is enabled Place printer on line Self Test Failure In the self tet mode the transmitted character did not match the re ceived character T he transmitted character and the received character also appear on the display Action Verify that the loopback connector is connected to the communication and or printer ports If problem persists return SO 1 260 for repair Input Error Input Error Low High Low n nnnnn n nn n nnn OR High n nnnnn Y to Continue Y to Continue The data entered is not within the programmed limits The low and high limits as programmed are displayed Action Verify the displayed limits are within programmed limits T he low and high limits as programmed are displayed NaN Not a number T he floating point data is not a correct floating point data format Action Check the data in the PLC location and verify the data for correct Floating Point format 5 ST SO1 260 OPERATOR INTERFACE M ODULE USER MANUAL 52 INF T he floating point data has been received as a infinity type Action Check the data in the PLC location and verify the data for correct Floating Point format No relation Indication that an invalid floating point compare was done Action Verify t
43. tes the function mode and returns operation to the main menu The function key menu appears as follows C Port Special P Port Term Clk Cal Test Reset Other To select a menu item press the number on the keypad corresponding to the menu item number Each of these functions are described in Chapter 3 Function K eys Light Grey Keys The eight light grey keys control the visual characteristics numeric format of the display and access to the special features and operating parameters mode E Contrast Key H alf M oon Symbol T he contrast key adjusts the amount of contrast the display uses for viewing purposes Contrast is adjustable in four steps T his key is useful for fine tuning the display in unique lighting tem perature or viewing conditions Note Thiskeyisonly included with the liquid crystal display LCD modd of the SO l 260 19 ST SO1 260 OPERATOR INTERFACE M ODULE USER MANUAL 20 ES J E B S Brightness Key Sun Symbol T he brightness key adjusts the amount of LED backlighting on LDC displays which is adjustable in 4 steps T his key also adjusts the charac ter brightness on VFD displays in 4 steps Backlighting is useful if the ambient lighting conditions are not bright enough to allow clear viewing of the display Key D ecimal Point The decimal point key enters a decimal point in data entry screens EXP Key Pressing the EXP key sends the screen currently displayed on t
44. timate enclosure isin accordance with Classi Division 2 wiring methods as described in the N ational Electrical Code AN SI N FPA 70 and the Canadian Electrical Code You must also ensure that peripheral equipment is suitable for the location in which it is used Lastly you must observe the warnings shown below Failure to observe these warn ings can cause personal injury WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class Division 2 WARNING EXPLOSION HAZARD Do not connect or disconnect equipment while circuit is live unless the area is known to be non hazardous ATTENTION Use P1 powered units only with a Class 2 power source limited to 30 Vdc open circuit and 8 A short circuit WARNING EXPLOSION HAZARD Do not replace fuse unless power has been switched off or the area is known to be non hazardous ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL Contents CHAPTER 1 INTRODUCTION nenea anna enea na 1 Overview of this M anual nn 2 M anual Conventions sn 2 Related Publications isaac taie canina it dana aaa sasa 2 TheS01 260 stinse insist dos fese ani e a i dpi iata 3 Installati n isca aa ra or nai as ta 3 The SOI SPS Programming Software 3 CHAPTER 2 HARDWARE 5 Description of the SO 1 260 nn 5 Installing the SO 1 260 nissan 7 Indicator LEDS nisi cai aaa ata a da ana 14 Keypad ca ic ina das gi iati aa pata cati 15 CHAPTER 3 FUNCTION KEY 21 C Port Communi
45. tion CHAPTER 2 HARDWARE SZ T o establish communication between the SO 1 260 RS 485 communi cations port and your computer one of the following is required An RS 485 serial port COM 1 or COM 2 isinstalled in your computer and the appropriate cabling connects the SO 1 260 RS 232C printer port to your computer RS 232C by setting DIP switch SW 1 2 OFF or e AnRS 232C serial port COM 1 or COM 2 is installed in your computer and an optional SO 1 260 RS 232C printer port with the appropriate cabling connects the SO 1 260 RS 232C printer port to your computer RS 232C serial port T he printer port must be enabled for successful operation Note See Chapter 4 for cabling and connection information Connecting to a Printer The optional RS 232C printer port for the SO 1 260 connects to a matching RS 232C serial printer and allows printing of preprogrammed Printer Forms You can configure the SO 1 260 printer port for specific baud rate data bit and parity settings T hese communication param eters must match that of the connected printer or data will not be correctly received by the printer T he SO 1 260 Printer Port option isRS 232C format with a standard IBM ninepin D style connector Note See Chapter 4 for cabling and connection information DIP Switch 1 SW1 DIP switch 1 settings enable or disable certain functions on the SO l 260 The DIP switch is located under a removable plastic cover on the upper b
46. u Item 4 Special Menu Item 5 N ote N ote T his function key menu item initiates a soft reset of the SO 1 260 restarting all internal circuitry W hen you select RESET the following screen appears Press Y to Reset Press N to Abort If you enter Y the SO 1 260 resets T his feature is useful for activating the T erm mode if the T erm M ode DIP switch is set to ON See DIP Switchesin Chapter 2 for more information T his function key menu item will allow access to the Point Access D isplay function A security access code can be defined in the program ming software and will be implemented once the application has been downloaded T he Point Access D isplay function allows access to all unrestricted PLC data registers T hese registers can be displayed and modified at the SO 1 260 The NEXT and PREV keys scroll forward and backward through the PLC register types Select a desired register by pressing the Enter key If you have specified a valid register it will be displayed If it is invalid the SO 1 260 will display a communication error message which is cleared by pressing the M AIN MENU key Refer to the PLC reference section on the data registers and types supported for each protocol selection The PA D is useful when starting up or debugging SO 1 260 programs or regular PLC operations 247 Say SO 1 260 O PERATORI NTERFACEM ODULEUSER M AN UAL 28 to authorized personnel It
47. uct which shall in the applicable period after shipment be returned to Spectrum Controls facility transportation charges prepaid and which after examination are determined to the satisfaction of Spectrum Controls to be thus defective T his warranty shall not apply to any such equipment which shall have been repaired or altered except by Spectrum Controls or which shall have been subject to misuse neglect or accident In no case shall Spectrum Controls liability exceed the purchase price The aforementioned provisions do not extend the original warranty period of any product which has either been repaired or replaced by Spectrum C ontrols Copyright and TradeMark information SOI SOI PRO and SOI SPS are trademarks of Spectrum Controls Inc IBM isaregistered trademark of International Business M achines Corporation MS DOS is a registered trademark of M icrosoft Corporation 1998 Spectrum Controls Inc All rights reserved Specifications subject to change without notice Printed in USA UL AND CSA APPROVAL The equipment described in this manual is now listed with U nderwriters Laborato ries Inc UL and the Canadian Standards Association CSA With this UL listing file number E180101 and CSA listing filenumber LR 101622 this equipment is suitable for use in Class Division 2 Groups A B C and D hazardous locations or non hazardous locations only W hen installing this equipment you must ensure that the ul
48. urity code of the S01 260 T he code must be 8 digits in length If less than 8 digits are entered the code is padded with zeros For example a code defined as 1234 will be used in the SO 1 260 12340000 W hen selected the following screen is displayed Enter Current Master Code _ The current master code needs to be entered for verification If the wrong code is entered the SO 1 260 display will indicate the wrong code has been entered and exit to the other menu W hen the correct code is entered the SO 1 260 will prompt you to enter a new code as shown below Enter New Master Code _ An entry of all zeros 0 as the new master code will allow you to modify the code without the need to enter the current code In this case the SO 1 260 will only prompt you to Enter N ew M aster Code If the master code is defined as all 9 s the SO 1 260 will not allow you to modify the master security code O nly the PLC software should be used to set the master code as all 9 s CHAPTER 3 FUNCTION KEYS SZ Since wild cards are used with the security codes these codes have and master code 12340000 If the master code is entered on the SO l 260 it will be interpreted as the security code You are responsible for creating a different master code from any security code which may have wild cards Scale E Scale Enable Scale E enables or disables SO 1 260 auto scaling W hen enabled numeric values from the P
49. vice 9 pin 9 pin Data In Data Out Signal Ground Signal Ground Request to Send Requesst to Send Clear to Send Clear to Send 9 pin Data Out Data In Request to Send Signal Ground Clear to Send Request to Send Signal Ground Clear to Send 9 Male Connector O Female Connector Figure 4 2 41 ST SO1 260 OPERATOR INTERFACE M ODULE USER M ANUAL 42 N ote SOI 260 to Computer connections Figure 4 3 illustrates the typical connection method used when up downloading the SO 1 260 program SOI 260 Programming Terminal Cable Catalog No SCC 3 Figure 4 3 The SCC 3 cable may be purchased from Spectrum Controls Inc S01 260 to PLC Connections Figures 4 4 through 4 8 illustrate the connections between the SO 1 260 and the PLC Connections to the PLC communication port connec tion via communication modules as well as connection to a Printer are shown as examples below Figure 4 4 illustrates the connections between the SO 1 260 and a PLC communication port CHAPTER 4 COMMUNICATIONS SZ S01 260 PLC Direct Connect PLC Output Input SOI 260 RS 485 RS232 Comm Port PLC Programming Port PLC Comm Cable SOI 260 Comms to PLC SOI 260 amp PLC are connected to the same power source and ground potential Figure 4 4 Figure 4 5 illustrates the connections between the SO 1 260 and PLC via a communication module SOI 260 Connection to a PLC Communic
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