API2540 Liquid Volume Correction User Program
Contents
1. a f FF a8G06 ahbf ff acOO6 af fff III kel EIS fF bh4000 b7fff b8888 bhbfff bc bffff cOO00 c3ffFt c4000 c7fff c8000 chfff cc cffff d8606 dhf ff dcOGG6 df d d Open ROC files Connect ROC On Line COM2 Figure 2 6 User Program Downloaded 2 4 Rev 05 03 AP12540 Liquid Volume Correction User Program 11 Select System gt Flags Refer to Figure 2 7 5 ROCLINK C ao sl el a Al DCR erer O Dta ureGas rel ri ROC Flags 1 of 1 Open ROC files Connect ROC On Line COM2 Figure 2 7 ROC Flags 10 Select Active under the Calc User Program option Refer to Figure 2 7 11 Ensure that the Write to EEPROM button displays Yes Refer to Figure 2 7 12 Click Save This ensures that the program automatically restarts after a Cold Start UV NOTE Remember to de select the Read only Property of all user program files Refer to Figure 2 2 2 3 Update Firmware If the firmware version does not match the recommended version displayed in Table 1 1 Versions and Program Names proceed with the following firmware update procedure The firmware is available from your sales representative or from technical support Update Firmware updates the internal firmware Flash memory of the FloBoss 407 or the ROC300 series FlashPAC by loading it from a file UV NOTE The Update Firmware procedure clears the configuration of the ROC or FloBoss and reloads configuration from EEPROM after the u2. The Liquid Correction Program supports the following liquids Crude oil Generalized oil products jet fuel diesel oil and gasoline LPG Liquefied Petroleum Gas Water The Liquid Correction Program supports the following standards API2540 Tables 5A 5B 6A 6B 34 53 53A 53B 54 API21 APIS AGA3 1992 and was developed according to API ANSI AGA standards Refer to Appendix A for a list of all applicable standards The Liquid Correction Program supports the following types of inputs Pulse mass or volume Analog Flow mass or volume Analog Differential Pressure DP Density Vapor Pressure Water and Sediments An uncorrected flow can be determined by one of the following inputs Pulse Input such as from a turbine Analog Input such as from a Vortex or MicroMotion Differential Orifice Metering flange taps only 1 4 Domain Limitations Handling The Liquid Correction Program application domain is limited by API standards to correcting the flow of densities pressures and temperatures within a custody transfer degree of accuracy The domain borders vary according to the product class and parameter values The calculation automatically adjusts the Liquid Type between LPG and Crude Oil if the input density fluxuates Whenever a domain violation occurs an error message displays and stored in the Event Log with the ERR tag the Domain Limit as old value and the Current
3. Idle Normal state no action taken Reset Now Forces transfer from Flow Minutes Today to Flow Minutes Yesterday Acc Volume Today to Acc Volume Yesterday and sets Acc Volume Today and Flow Minutes Today fields to zero Rev 05 03 3 3 AP12540 Liquid Volume Correction User Program Densities Input Value Displays actual input read or set density in kg m Ibm cft or Deg API Flow Conditions Displays actual flow density used in calculations in kg m Ibm cft or Deg API At Contract Displays actual base density used in calculations in kg m Ibm cft or Deg API Correction Factors With Temperature Temperature Correction factor currently used in flow calculation With Pressure Pressure Correction Factor currently used in flow calculation Meter Slippage Actual Meter Slippage factor used in calculations The value is read only and values are calculated and transferred from the Meter Slippage screen Refer to Section 3 1 5 Slippage Factors on page 3 7 3 1 2 Volume Time Snapshot Select API2540 gt API 2540 Setup and click Volume Time Snapshot to view Rates Volumes and Flow Minutes Volume Time Snapshot Rete 4 Figure 3 3 Volume Time Snapshot Rates Volumes Inst Flow Raw Displays daily flow uncorrected in m day or bbl day Inst Flow Corrected Displays daily flow corrected to contract conditions in m day or bbl day Acc Volume Today Accumulated corrected volu
4. 20 for Industry Canada ap3tblic h00 3 28 29 AOOOO AFFFF B0000 BBFFF ROC306 312 FlashPAC versions 2 12 and 2 20 for Industry Canada api4a_ic h00 3 28 29 60000 6FFFF 70000 7BFFF FloBoss 407 version 1 08 for Industry Canada ap4tblic h00 3 28 29 60000 6FFFF 70000 7BFFF FloBoss 407 version 1 08 for Industry Canada api_4a h00 3 28 29 C0000 CFFFF 74000 7FFF FloBoss 407 version 1 08 apitbl4a h00 3 28 29 C0000 CFFFF 74000 7FFF FloBoss 407 version 1 08 api_4b h00 3 28 29 B0000 BFFFF 60000 6BFFF FloBoss 407 version 1 08 apitbl4b h00 3 28 29 B0000 BFFFF 60000 6BFFF FloBoss 407 version 1 08 Rev 05 03 AP12540 Liquid Volume Correction User Program Rev 05 03 AP12540 Liquid Volume Correction User Program 2 INSTALLING THE USER PROGRAM This section describes how to download and install the user program into the ROC306 312 364 with a FlashPAC version 2 12 or greater and FloBoss 407 Flow Manager version 1 08 or greater using ROCLINK for DOS Configuration Software version 2 23 For additional information on downloading the program checking memory allocation and enabling the program refer to the RL101 ROCLINK Configuration Software User Manual Form A6051 2 1 Customizing ROCLINK ROCLINK for DOS requires several files to use the API2540 Liquid Volume Correction User Program 1 Navigate to the CD ROM directory where the gas flow calculation installation files are located Program files are typically lo
5. 3 5 Reset ACCOUNT ee ee tn 3 3 ROC Flags AS ne Pee enr Re 2 5 Scan Period Sansa 3 2 Sean TIME unie nii i 3 2 D CODE ea ie 1 1 Sediment amp Water Input 3 7 Slippage Factor sims 3 7 Slippage Factors 3 7 Standarde 1 2 A 1 SEET Ae 3 2 Statie Press KEE 3 2 Static Pressure Input 3 6 Table 1 1 Versions and Program Name 1 3 Table 3 1 Liquid Typesenaentns 3 2 KEE 3 2 Temperature Input 3 6 FORMS att Len rs 3 5 Troubleshooting Domain Violations B 1 Uitg ne eee a ua ere eam 3 1 Unused Memory Blocks 2 3 Update Pari ware ices a ae 2 5 MD ed ess As SAM n te cn ne 3 1 User Program Overview 1 1 User POSE MISE RS nn Re en 2 2 WEE ees 1 3 N AlUCS sn nes eeneg C 1 Vapor Pressure Input 3 6 VISIONS LR SR DNS he 1 3 EIERE 3 3 Volume Time Snapshot 3 4 With Pressure ie Mein 3 4 With mperature se etes 3 4 Write to BEPRONML Sinon 2 5 Kee E 3 4 3 5 If you have comments or questions regarding this manual please direct them to your local sales representative or contact Flow Computer Division Marshalltown lowa 50158 USA Houston TX 77065 USA Pickering North Yorkshire UK Y018 7JA Website www EmersonProcess com flow Rev 05 03
6. File You may be required to change the path in your 1st file if you copied the firmware files to a different directory than the directory that was specified in the Readme txt To alter the path follow these steps 1 Open the 1st file in a text editor such as Notepad L Firm_92 Ist Notepad ioj x File Edit Search Help E roc_firmifb 1881467 92 fsr c roc_firmifb 188 mu265 fsr c roc_firmfb 188 pid fsr c roc_firm fb_168 logic fsr c roc_firm fb_168 lcd fsr c roc_firm fb_168 db fsr c roc_firm fb_168 gas92 fsr Figure 2 10 Changing a Directory Path 2 Change the path to reflect the same directory where you copied the upgrade files Be careful not to alter the file names 3 Save your changes and exit Notepad Rev 05 03 2 7 AP12540 Liquid Volume Correction User Program 2 8 Rev 05 03 AP12540 Liquid Volume Correction User Program 3 CONFIGURING THE USER PROGRAM 3 1 API2540 Setup Select API2540 gt API 2540 Setup to display the API Setup screen Refer to Figure 3 1 5 ROCLINK Auto z _isplau PI Setup Open ROC files Connect ROC On Line C0M2 Figure 3 1 API 2540 Setup Point Tag Enter a ten character name used to label the meter run upon which the flow computation is performed Domain Status Current Domain Status such as violations inactive or everything within limits Statuses are archived in Event Log Refer to Appendix B Domain Violations for error messages Un
7. Temperature below 32 Deg F Low Temp Oil Prod Metric Temperature below 18 Deg C US Temperature below 0 Deg F Low Temp LPG Metric Temperature below 45 Deg C US Temperature below 20 Deg F High Temp Water Metric Temperature above saturation curve at actual pressure US Temperature above saturation curve at actual pressure Critical Temp LPG Metric Temperature above 55 Deg C US Temperature above 120 Deg F High Temp Oil Prod Metric Pressure less than 500 kPa Metric Crude oil or gasoline density 653 778 5 temperature over 90 Deg C Metric Crude oil or jet fuel density 779 5 824 temperature over 125 Deg C Metric Crude oil or Diesel oil density 824 5 1075 temperature over 150 Deg C Metric Pressure over 500 kPa temperature over 90 Deg C US Pressure less than 75 PSIA US Crude oil or gasoline density 50 1 100 temperature over 200 Deg F US Crude oil or jet fuel density 40 1 50 temperature over 250 Deg F US Crude oil or Diesel oil density 0 40 temperature over 200 Deg F US Pressure exceeding 75 PSIA temperature greater than 200 Deg F High Press Oil Prod Metric Pressure exceeding 10300 kPa US Pressure exceeding 1450 PSIA Low Density Oil Metric Crude oil density below 610 5 kg m Low Dens Gasoline Metric Gasoline density below 653 keim Low Dens Jet Metric Fuel Jet Fuel density below 787 5 kg m Low Density Diesel Metric Diesel oil density below 829 kg m Low Density P dr
8. Value of the parameter When the violation clears No Error displays and a clear event is logged with the CLR tag A real time stamp is appended to each event In error mode calculations use the closest domain formulas Rev 05 03 1 2 AP12540 Liquid Volume Correction User Program NOTE Further interpretation of the volumes calculated and accumulated during domain violation periods is the user s sole responsibility Because domain limits for flowing pressure corrections and flowing temperature corrections overlap the Liquid Correction Program assumes temperature driven domain below 500 kPa 75 PSIA and pressure driven domain above 500 kPa The associated error is less than 50 PPM 1 5 Program Names and Versions Program versions and names display in Table 1 1 You must download two user programs User Table 1 1 Versions and Program Names User Program Name S Code Blocks Data Blocks ROC or FloBoss Version Task Point api_3a h00 3 28 29 CO000 CFFFF A0000 ABFFF ROC306 312 364 FlashPAC versions 2 12 and 2 20 apitbl3a h00 3 28 29 CO000 CFFFF A0000 ABFFF ROC306 312 364 FlashPAC versions 2 12 and 2 20 api_3b h00 3 28 29 DO000 DFFFF B4000 BFFFF ROC306 312 364 FlashPAC versions 2 12 and 2 20 apitbl3b h00 3 28 29 DO000 DFFFF B4000 BFFFF ROC306 312 364 FlashPAC versions 2 12 and 2 20 api3a_ic h00 3 28 29 A0000 AFFFF B0000 BBFFF ROC306 312 FlashPAC versions 2 12 and 2
9. a Softpoint the user program interprets the number as a daily rate kg m Ibm or bbl per day When using an Analog Input such as from a Vortex transmitter the rate must be m hour or kg hour in metric and bbl hour or Ibm h in US units When using a differential Analog Input for orifice metering the scaling must be kPa in Metric and in H20 in US units Temperature Input Location where the process temperature of the fluid is originated Typically this floating point parameter is assigned to the Filter engineering units EU value of an Analog Input Softpoint parameters FST registers or manual Undefined mode are also accepted The value transferred or set displays as the Temperature Value in Deg C or Deg F Static Prs Input Location where pressure of the fluid is originated The pressure is assumed to be consistent with the Vapor Pressure Typically this floating point parameter is assigned to the Filter EU value of an Analog Input or MVS Softpoint parameters FST registers or manual Undefined mode are also valid The value transferred or set displays as the Pressure Value in kPa or PSI Vapor Prs Input Location where the vapor pressure of the fluid is originated The vapor pressure is assumed to be absolute pressure and consistent with the Process Pressure see above Typically this floating point parameter is assigned to the Filter EU value of an Analog Input Softpoint FST Register or
10. file begins loading with the Status Line displaying the progress in four categories Segment Address Block Size and Total Sent While Flash memory is being modified the I O is not read but is held at the last values The loading process typically takes several minutes do not disturb it during this time If you are running ROCLINK under Windows 95 98 you can adjust the miscellaneous properties of the ROCLINK window to allow you to leave the window without interrupting the download Allow Screen Saver and Always Suspend should not be selected and Idle Sensitivity should be set to Low Click OK in the history lost prompt Press lt Enter gt after the firmware upgrade is complete When loading of the firmware is complete the action is recorded in the Event Log and a message line appears saying that the FloBoss has been successfully upgraded Press lt Enter gt to return to the ROCLINK menus Select System gt Flags and click Cold Start Refer to Figure 2 7 Select Restore config from flash defaults and click OK Cold Start Options Der config and clear histor Re nfig and clear all of abo Figure 2 9 Cold Start Rev 05 03 AP12540 Liquid Volume Correction User Program 13 Click Save to reload the configuration from EEPROM Refer to Figure 2 7 14 Check the configuration and the FSTs If the configurations are incorrect reload the configuration and the FSTs from the files previously created 2 3 1 Altering Your LST
11. flow Factor 5 Meter Slippage Factor for 5 D flow rate Calculated Factor Displays the actual calculated meter factor to be used in calculations The value is transferred to the API Calculations Figure 3 2 as Meter Slippage Factor 3 2 Data Transfer Select API2540 gt Data Transfer to configure eight individual register data transfers The values defined in Source definition data 1 to 8 are transferred into target Destination data 1 to 8 The actual value for each field displays in the corresponding Value field Only floating point values can be transferred even though other data options are selectable The Register Transfer screen is set to run by setting the Scan Period to a value greater than zero The actual Scan Time is typically 2 seconds 5 ROCLINK avo oee Ei eS al FSM eter 70 Dta f Display istory Register Transfer 1 of 4 Open ROC files Connect ROC On Line COM2 Figure 3 7 Data Transfer 3 8 Rev 05 03 AP12540 Liquid Volume Correction User Program APPENDIX A STANDARDS The following API and ASTM standards were used to develop the API2540 Liquid Volume Correction User Program ASTM D 1250 80 Tables 34 53 53A 53B 54 54A and 54B 1980 Manual of Petroleum Measurement Standards Chapter 11 1 of Volume Correction Factors Volume X Background Development and Program Documentation API Standard 2540 first edition 1984 Manual of Petroleum Measurement Standards Chapter 11 2 1 of Comp
12. Density Diesel US Diesel oil density below 0 Deg API High Density P drv US Oil products press domain density below 0 Deg API High Density LPG US LPG density below 100 Deg API High Trans Zone Metric Density in transition area above 787 5 kg m Low Sed amp Water Sediment amp water is negative High Sed amp Water Sediment amp water is greater than 100 Low Meter Factor Meter Factor below 0 2 High Meter Factor Meter Factor above 3 High Vapor Pressure Vapor Pressure greater than Static Pressure Invalid Base Temp Metric Base Temperature differs from 15 Deg C US Base Temperature different from 60 Deg F Tables Not Found API Tables 34 53 and 54 not loaded or corrupted Inside Domain OK All parameters within domain Not Active Flow not running B 2 Rev 05 03 AP12540 Liquid Volume Correction User Program APPENDIX C ENGINEERING UNITS Metric Units Inputs Pulse Meter kg if mass n if volume Analog Meter kg hour if mass n if volume Differential Meter kPa Static Pressure kPa Temperature Deg C Density kg m Viscosity cP Outputs Flow E3 kg day if mass m day if volume Density keim US Units Inputs Pulse Meter Ibm if mass US bbl if volume Analog Meter Ibm hour if mass bbl hour if volume Differential Meter inches Water Static Pressure PSI Temperature Deg F Density Deg API if Oil Products Ibm cuft if water Viscosity Ibm ft sec Outputs F
13. Flow Computer Division AP12540 Liquid Volume Correction User Program ROC300 Series and FloBoss 407 Flow Managers ROCLINK for DOS Configuration Software User Manual QER 03Q008 Form A6138 May 2004 e EMERSON AP12540 Liquid Volume Correction User Program Revision Tracking Sheet May 2004 This manual may be revised from time to time to incorporate new or updated information The revision level of each page is indicated at the bottom of the page opposite of the page number A change in revision level to any page also changes the date of the manual that appears on the front cover Listed below is the revision level of each page Page Revision Pages i 1 1 05 04 All pages 05 03 All pages 01 03 FloBoss and ROCLINK are marks of one of the Emerson Process Management companies The Emerson logo is a trademark and service mark of Emerson Electric Co All other marks are the property of their respective owners Fisher Controls International LLC 2003 2004 All rights reserved Printed in the U S A While this information is presented in good faith and believed to be accurate Fisher Controls does not guarantee satisfactory results from reliance upon such information Nothing contained herein is to be construed as a warranty or guarantee express or implied regarding the performance merchantability fitness or any other matter with respect to the products nor as a recommendation to use any product or process in conflict
14. Manual Form A4193 FloBoss 407 Flow Manager Instruction Manual Form A6013 RL1I01 ROCLINK Configuration Software User Manual Form A6051 NOTE ROC is used in this manual to stand for all ROC and FloBoss devices 1 3 API2540 Liquid Volume Correction User Program Overview The Liquid Correction Program is designed for the ROC300 series units equipped with FlashPACs and the FloBoss 407 The Liquid Correction Program corrects the measured flow of crude oils oil generalized products LPG and water by converting values to standard temperature and pressure levels The Liquid Correction Program monitors the current flow rate temperature and pressure and to calculate a corrected flow value for standard conditions based upon density value sediment and water percent value vapor pressure and the meter slippage factor Rev 05 04 AP12540 Liquid Volume Correction User Program The Liquid Correction Program accumulates the volume of the flowing fluid and can be configured to perform calculations for up to three different flows in the ROC306 and ROC312 five flows in the ROC364 or four flows in the FloBoss 407 The Liquid Correction Program tracks two accumulated volumes for each flow One accumulation is the volume since contract hour or last manual reset and the second accumulation is a running total that rolls over at 9 999 999 At contract hour or manual reset flow and minutes today are transferred to flow and minutes yesterday
15. ROC or FloBoss to your computer through the LOI port 2 Launch and logon to ROCLINK for DOS 3 Select Utilities gt User Programs 5 ROCLINK Auto x 66600 63fFF 64600 67F FF 68660 6hf fF 6cOOG 6f FFF LL kengt d FF 74000 77fff 78000 7bfff 7c OOG F FEE a a3fff a400 a7 fff a8G0G abf ff acQ0G af fff II keet EIS fF bh4000 b7fff b8660 bhf fF bc OOG6 hf FFF cOG00 c3fff c4000 c7fff c8O00 chf ff ccOOO cf fff MEI ke LO fF dcOO6 df FFF Open ROC files Connect ROC On Line C0M2 Figure 2 3 User Programs 2 2 Rev 05 03 AP12540 Liquid Volume Correction User Program 4 Determine the Unused Memory Blocks The memory location must be available for the specific user program that you are loading 5 Determine whether program A or B is required The A and B programs are identical other than the location in which they load into ROC memory Refer to Table 1 1 6 Click DownLoad and select the user program file to download from the CD ROM Program files are typically located in the Program Files ROCLINK Files folder The Open File dialog displays the names of all the files that have the HOO extension NOTE You must download two user programs Refer to Table 1 1 Versions and Program Names Figure 2 4 Open File 7 Select the User Program file you desire to load and click OK Device User Program Names ROC306 3 12 364 api_3a
16. as a user manual for the API2540 Liquid Volume Correction User Program QER 03Q008 intended for use with the ROC300 series of Remote Operation Controllers ROCs with a FlashPAC version 2 12 or greater and FloBoss 407 Flow Manager version 1 08 or greater This manual describes how to download configure and monitor the program The user program is accessed using ROCLINK for DOS configuration software version 2 23 The configuration software uses an IBM compatible computer and Windows Operating System For information on use of the API2540 program with ROCLINK 800 configuration software refer to user manual Form A6167 1 2 Organization of this Manual In this manual the sections are arranged to provide information in the order in which it is required for first time users Once you become familiar with the procedures and the software is running in a ROC or FloBoss 407 use the manual as a reference tool The manual is organized into the following major sections Section 1 Getting Started Section 2 Installing the User Program Section 3 Configuring the User Program Appendix A Standards Appendix B Domain Violations Appendix C Engineering Units This manual assumes that the user is familiar with the ROC300 series and FloBoss 407 units and their configuration For additional information refer to the Type ROC306 ROC312 Remote Operations Controller Instruction Manual Form A4630 Type ROC364 Remote Operations Controller Instruction
17. atic Pressure is Downstream or Upstream of the orifice plate 3 2 Rev 05 03 AP12540 Liquid Volume Correction User Program Pipe Diam Internal diameter of the pipe entered in millimeters or inches Meter Type Orifice Plate only Orifice Diameter Diameter of the orifice entered in millimeters or inches Meter Type Orifice Plate only Viscosity Viscosity of the flowing fluid at base conditions cP or Lbm Ft s Meter Type Orifice Plate only Contract Temp Contract Temperature of 15 Deg C or 60 Deg F An invalid setting generates an error message and is logged Contract Pressure is always assumed to be 101 325 kPa or 14 73 PSIA F1 Update Click to refresh the screen with current values F2 Prev Click to view the previous point F3 Next Click to view the next point F8 Save Click to save the changed data 3 1 1 Calculations Select API2540 gt API 2540 Setup and click Calculations to define the Accum Reset Mode and also clear the accumulated values The calculated values of Density and Correction Factors also display API Calculations Figure 3 2 API Calculations Accum Reset Mode Select the accumulated reset mode option At Contract Hour At contract hour the program automatically transfers flow volume and minutes to yesterday values and resets Flow Minutes Today and Acc Volume Today Manual Only Contract hour is ignored Reset Accum Select the accumulated reset option
18. cated in the Program Files ROCLINK Files folder on the CD ROM 2 Select and Copy the following files menu3 txt menu4 txt scl_apil tpl scl_ reg ml tlplist txt 3 Paste the files in to the ROCLINK default working directory The default directory 1s located at C ROCLINK NOTE Select Yes if prompted to overwrite existing files 4 Right mouse click on the selected files Select Properties File Edit View Favorit D Back gt 7 Address SE Go Links Open Open With CB Add to Zip Zip and E Mail 2 50 zip Scan with McAfee VirusScan Send To D scl_trai Cut Copy 4 yes eras Create Shortcut Delete Rename Properties Figure 2 1 Properties Rev 05 03 2 1 AP12540 Liquid Volume Correction User Program 6 De select the Read only Attribute for each program file that has the Read only Attribute set If the files remain Read only ROCLINK will not connect to the ROC or FloBoss FLOW MON Properties HE General E 10 Files 0 Folders Type Multiple Types Location Allin C _Tawni Fisher Spartan iSO 5167 3588 Ga Size 718 KB 736 213 bytes Size on disk 896 KB 917 504 bytes Attributes IV Archive Cancel Apply Figure 2 2 Attributes 7 Click OK NOTE Customize ROCLINK before downloading the user program 2 2 Downloading the User Program To download the user program 1 Connect the
19. h00 and apitbl3a h00 ROC306 312 364 api_3b h00 and apitbl3b h00 ROC306 312 api3a_ic h00 and ap3tblic h00 Industry Canada FloBoss 407 api_4a h00 and apitblda h00 FloBoss 407 api_4b h00 and apitbl4b h00 FloBoss 407 apida_ic h00 and apdtblic h00 Industry Canada Rev 05 03 2 3 AP12540 Liquid Volume Correction User Program 8 Click More Files to download the second user program 5 ROCLINK Auto z F M 66000 63f ff 64000 67fff 68000 6bf ff 6cOO0 6ff fF CT kg d FEF 74000 77fff 78000 7bfff KT bied d FEE SL bg KIS ft a4666 a t ff a8660 abf fF ach 6 af fff bOBGG b3f ff bh4660 h 7 FF b8666 bbf fF bc bffff cO0GG c3fff c4660 c fF FF c8O66 chf ff ccOQ6 cf fff d8666 dbf ff dc O66 df fff DownLoad Segment 6666 fAddress 16e8 Block Size 246 Total Sent 4326 On Line COM2 Figure 2 5 User Programs Ready to Download 9 Select the User Program file you desire to load and click OK 10 Click DownLoad to download the selected user programs After the user program is loaded the user program is automatically turned on This automatically enables the program run Flags and performs a Warm Start The Status field displays ON or OFF indicating the Status of the user program UV NOTE Only one user program displays even though you installed two programs 5 ROCLINK law ee Al I a P D 60000 7000A 6ffff 7hfff cOOG PF EEE a a3fff a4GGG
20. is Gasoline Condensate or LPG the Calc Vapor Prs option is unlocked Yes for all other liquids it is locked No Scan Period 50 millisecond interval the flow is set to run When it is set to less than 10ms the flow does not run and the Not Active message displays You must reset this parameter with the number of flows particular configuration of the liquid flow and general configuration of the ROC Scan Time Value calculated and displayed by the ROC for each scan in seconds If an unrealistic setting is in place for the Scan Period the ROC cannot keep the calculation speed in place with the desired value so significant differences will occur between the Scan Period and Scan Time with a correspondent increase in Central Processor Unit CPU loading Meter Type Select the type of meter being used Pulse Analog Orifice Plate Alarming Select Enable or Disabled Enabled Click the Alarms button to configure alarms for this point Alarms are logged to the Alarm Log Refer to Section 3 1 3 Alarms on page 3 5 Disabled No alarm generates for this point regardless of the Alarms configuration Meter Input Select the Meter Input Volume or Mass When the Meter Type is Orifice Plate the Meter Input is always Volume Calc Output Select the Calculation Output Volume or Mass Static Press Select the Static Pressure mode Gauge or Absolute Static Press Tap Select if the St
21. isabled to turn RBX Alarming Off On Alarm Set When the point enters an alarm condition the ROC generates a Report By Exception message On Alarm Clear When the point leaves an alarm condition the ROC generates a Report By Exception message On Alarm Set amp Clear In either condition an RBX message generates Note that RBX Alarming also requires the communications port to be properly configured Active Alarms Displays any alarms that are currently active Rev 05 03 3 5 AP12540 Liquid Volume Correction User Program 3 1 4 Inputs Select API2540 gt API 2540 Setup and click Inputs to define the Meter Input Temperature Input Static Prs Input Vapor Prs Input Density Input and Sediment amp Water inputs Figure 3 5 Inputs Meter Input Source of the uncorrected measured flow Typically this links to a Pulse Input engineering units Value or the Analog Input Filter engineering unit value Softpoint parameters FST Registers or manual Undefined mode are also accepted The value transferred or set displays as the Meter Value field When using a Pulse Input this is typically configured as rate but the user program calculates pulse values starting from the Accumulated Pulses Accum d Pulses in the Pulse Input m or kg for metric and bbl or Ibm for US If the Meter Type is configured as Pulse Input and the actual value is manual Undefined or from a different register in the ROC such as
22. its Click to select US English Imperial units or Metric units for calculations If Metric units are selected then the calculation expects all inputs to be in terms of the indicated units such as KPa for the Static Pressure input Liquid Type Select the type of liquid in the meter run Water Crude Oil Gasoline Condensate Jet Fuel Diesel Oil LPG Liquefied Petroleum Gas Transition Rev 05 03 3 1 AP12540 Liquid Volume Correction User Program Table 3 1 Liquid Types Liquid Type TS n Low Density High Density Low Density High Density Crude Oil below 610 5 kg m above 1075 kg m above 100 deg API below 0 deg API Gasoline below 653 kg m above 770 5 keim above 85 deg API below 52 deg API Jet Fuel below 787 5 kg m above 829 kg m above 48 deg API below 37 deg API Diesel below 829 kg m above 1075 kg m above 40 deg API below 0 deg API LPG below 495 kg m above 610 5 kg m above 155 deg API below 100 deg API Transition below 771 kg m above 787 kg m above 52 deg API below 48 deg API NOTE Domain violations are triggered at contract conditions The program automatically switches to the proper operating range using the corrected density value when one of the indicated ranges is selected Calc Vapor Prs Click to unlock Yes or lock No the calculated vapor pressure feature When the Liquid Type
23. low E3 lbm day if mass US bbl day if volume Density Deg API if Oil Products Ibm cuft if water Rev 05 03 C 1 AP12540 Liquid Volume Correction User Program Ca Rev 05 03 AP12540 Liquid Volume Correction User Program INDEX HOO EE 1 3 2 3 ESA PR ER T 2 6 2 7 Ace Volume Forever esi Jahan diner 3 4 Acc Volume Today 3 4 Acc Volume Yesday 3 4 Accum Reset Modes ssh ioe Ee ane 3 3 e EE 3 5 PATES nn nn ne es en 3 2 Alaris Sun ety ae us eer 3 5 Altering Your LST File an 2 7 EEN Eege Lt 3 3 API2540 Setup ss enishintisen disent 3 1 EE 3 4 Calc Output us sens 3 2 Cale ET 3 2 Calcul ated FACTOR lt a os ann 3 8 Caleul ations ss nuit 3 3 CONS Anse unes amet 2 6 Contract Tempe een nes Aer Li 3 3 Correction Factors sisi 3 4 EE 2 1 Customizing ROCLINK seesseeseeeesseessees 2 1 Data Transfer issus anus 3 8 RE 3 4 Density Nput miei nena ana 3 7 Disabled s nat a ner 3 5 Domain Limitations Handling 1 2 Domain Status ss utinsuiuinnine 3 1 Domain Violations B 1 Downloads He Re sd ss ne 2 3 Downloading the User Program 0 000 0 2 2 Engineering Units ss C 1 per miss she te re Re 3 1 Error Meed enee tn B 1 Extensions HOO fice eee ete 1 3 2 3 EST EST 2 6 2 7 Factor ES co Nat Rs Ass 3 7 Figure 2 1 Properties 2 1 Figure 2 2 Attributes suscite 2 2 Figure 2 3 User Programs eeececeeeecee 2 2 Figure 2 4 Open File gege ds 2 3 Fig
24. manual Undefined mode The value transferred or set displays as the Value in kPa or PSI 3 6 Rev 05 03 AP12540 Liquid Volume Correction User Program Density Input Location where the density of the fluid is originated There are two typical practical applications 1 This parameter is manually Undefined entered to a value certified by a laboratory The Value is assumed to be at base temperature and pressure except API rounding No corrections are made on this Value 2 A flow density meter can be assigned to the Filter EU value of an Analog Input The current Value of the floating point parameter is assumed at flow conditions so temperature and pressure corrections are applied Softpoint and FST registers are also accepted The value transferred or set displays as the Density Value in kg m or Deg API Sediment amp Water Input Analog Input weight percentage such as from a BS amp W device Softpoint FST Register or manual Undefined entry Valid Domain 0 100 3 1 5 Slippage Factors Select API2540 gt API 2540 Setup and click Slippage Factors to fine tune each individual meter based on proven calibration data described in API Manual of Petroleum Standards Chapter 12 This screen is only accessible for Pulse or Analog Meter Types Meter Slippage Factors Figure 3 6 Meter Slippage Factors Up to five different Meter Slippage Factors may be entered for various flow rates 1 If the first flow ra
25. me since contract hour or last manual reset flow units At contract hour or manual reset values transfer to Flow Minutes Yesterday Acc Volume Yesday Accumulated corrected volume yesterday flow units Acc Volume Forever Accumulated corrected volume since last rollover flow units Rollovers at 9 999 999 ten million less 1 3 4 Rev 05 03 AP12540 Liquid Volume Correction User Program Flow Minutes Today Flow Minutes Today Yesterday Flow Minutes Yesterday Hrs Forever Flow Hours Forever 3 1 3 Alarms Select API2540 gt API 2540 Setup and select Alarms Enabled Click Alarms to define low high low flow alarms and Spontaneous Report by Exception RBX Alarming Refer to Figure 3 4 Alarms d 8 On Alarm Set amp ear Figure 3 4 Alarms Low Flow Cutoff When the Meter Input value of the metering device is less than the Low Flow Cutoff value the calculated flow is equal to zero m Day or BBL Day Low Alarm Limit value in engineering units to which the calculated flow must fall to generate a Low Alarm m Day or BBL Day High Alarm Limit value in engineering units to which the calculated flow must rise to generate a High Alarm m Day or BBL Day RBX Alarming Currently there are no communication programs available to handle API 2540 notifications However the alarms and Spontaneous Report by Exception RBX tags are logged into the Alarm Log Disabled Select D
26. pdate procedure is completed The Event Log Alarm Log Audit Log and History logs are cleared To preserve the contents of the logs be sure to save them to a file Collect ROC Data before starting The Event Alarm and History Logs cannot be reloaded 1 Create a backup of the log data using File gt Collect ROC Data gt All 2 Save all FSTs to a disk file 3 Select System gt Flags Refer to Figure 2 7 4 Click Write to EEPROM and click Save and wait for the save process to complete This may take several minutes for ROC300 series units 5 Read the README text file included with the firmware update 6 Select File gt Update Firmware Rev 05 03 2 5 AP12540 Liquid Volume Correction User Program 7 8 10 11 12 2 6 Navigate to the location of the firmware File Name in the Open File dialog box You can change the path to the directory containing the file using the Directory Drive field using the lt Enter gt key or by double clicking on a different drive or directory Select ro move up a directory The Open File dialog displays the names of all files with the LST extension located in the current directory FIRM_8 LS IRM_92 LST Figure 2 8 Open File Select the desired file in the Files list and click OK to start the Update Firmware process UV NOTE If you receive an error such as File gas85 fsr is missing or bad refer to Section 2 3 1 Altering Your LST File on page 2 7 The
27. ressibility Factors for Hydrocarbons 638 1074 Kilograms per Cubic Meter Range American Petroleum Institute first edition 1986 Manual of Petroleum Measurement Standards Chapter 11 2 2M of Compressibility Factors for Hydrocarbons 350 637 Kilograms per Cubic Meter Density 15 C and 46 C to 60 C Metering Temperature American Petroleum Institute first edition 1981 reaffirmed 1987 Manual of Petroleum Measurement Standards Chapter 12 of Calculation of Petroleum Quantities Field Manual Section 2 of Instructions for Calculating Liquid petroleum Quantities measured by Turbine or Displacement Meters American Petroleum Institute first edition 1993 Manual of Petroleum Measurement Standards Chapter 21 of Flow Measurement Using Electronic Metering Systems American Petroleum Institute first edition 1990 American Gas Association Report No 3 of Orifice Metering American Petroleum Institute third edition API Manual of Petroleum Measurement Standards Chapter 11 of Physical Properties Data Addendum to Section 2 Part 2 Correlation for Vapor Pressure for Commercial Natural Gas Liquids Rev 05 03 A 1 AP12540 Liquid Volume Correction User Program A 2 Rev 05 03 AP12540 Liquid Volume Correction User Program APPENDIX B DOMAIN VIOLATIONS Error Message Units Description Low Temp Water Metric Temperature below 0 Deg C US
28. te is set to 0 0 the rest of the table is ignored and a Meter Slippage Factor of 1 0 is used 2 If only one flow rate meter factor pair is entered the program uses that Meter Slippage Factor for all flow rates Enter a unique Meter Slippage Factor 3 If more than one flow rate meter factor pair is entered the program uses linear interpolation to arrive at the Meter Slippage Factor for the current raw flow rate Each meter flow rate entered must be higher than the previous flow rate entered such as Meter Value 1 lt Meter Value 2 lt Meter Value 3 and so forth 4 If an error occurs due to improper configuration such as negative numbers the program sets the Meter Slippage Factor to 1 0 Meter Value 1 First flow rate for 1 Meter Slippage Factor Typically 20 of maximum flow Factor 1 Meter Slippage Factor for 1 flow rate Rev 05 03 3 7 AP12540 Liquid Volume Correction User Program Meter Value 2 Second flow rate for 2 Meter Slippage Factor Typically 40 of maximum flow Factor 2 Meter Slippage Factor for 2 flow rate Meter Value 3 Third flow rate for 3 Meter Slippage Factor Typically 60 of maximum flow Factor 3 Meter Slippage Factor for 3 flow rate Meter Value 4 Fourth flow rate for 4 Meter Slippage Factor Typically 80 of maximum flow Factor 4 Meter Slippage Factor for 4 flow rate Meter Value 5 Fifth flow rate for 5 Meter Slippage Factor Typically 100 of maximum
29. ure 2 5 User Programs Ready to Download EE 2 4 Rev 05 03 Figure 2 6 User Program Downloaded 2 4 Figure RE 2 5 Figure 2 8 Open Files 2 6 Figure 2 9 Cold Start 2 6 Figure 2 10 Changing a Directory Path 2 7 Figure 3 1 API 2540 Setup 3 1 Figure 3 2 API Calculations 0 0 0 3 3 Figure 3 3 Volume Time Snapshot 3 4 Figure 3 4 Alaris name Non tants 3 5 Figure 3 5 ue 3 6 Figure 3 6 Meter Slippage Factors 3 7 Figure 3 7 Data Transfer A 3 8 Firmware Update Sn nn 2 5 PAGS sii Sioa Ee RG oe 2 5 Flow Condong 3 4 Flow Minutes nuits 3 5 ENEE EE 1 1 High Alan ins es nest 3 5 Hrs FOrever sisi Rise 3 5 TMC 8 All PRE D CRE E 3 1 MU AV ale nn he 3 4 INDUS EE 1 2 3 6 Inst Flow Corrected 3 25 2248 uaaiitee 3 4 Tist Plow RaW ne Dane an 3 4 Installing the User Program 2 1 Liquid TV DE Sn Tnt 3 1 Low Alarm unten 3 5 Low Flow Cut Off ee as ed ie 3 5 Mister Input mens 3 2 3 6 Meter Menu RE he unes 3 1 Meter ee eegene 3 4 Meter Slippage Factors 0 eee eeeeeeeeeeeeeee 3 7 Meter Tee EE ee 3 2 Meter Value 1 5 3 7 MCMC ee ee eRe ne ee ner eee 3 1 On Gletscher 3 5 On Alarm Seti suisses 3 5 On Alarm Set and Clear 3 5 ORGANI zones 1 1 Orifice Diameter ee 3 3 Pipe Ditineler suture 3 3 Iert i KEE 3 1 l 1 AP12540 Liquid Volume Correction User Program LENK inasin ai 3 2 Program Versions and Names 1 3 Rates Volumes ssnsnnanaannende 3 4 LEE
30. v Metric Oil products press domain density below 638 keim Low Density LPG Metric LPG density below 495 kg m Low Trans Zone Metric Density in transition area below 770 5 kg m Low Density Oil US Crude oil density above 100 Deg API Low Dens Gasoline US Gasoline density above 85 Deg API Low Density Jet Fuel US Jet Fuel density above 48 Deg API Low Density Diesel US Diesel oil density above 37 Deg API Low Density P drv US Oil products press domain density above 90 Deg API Rev 05 03 B 1 AP12540 Liquid Volume Correction User Program Error Message Units Description Low Density LPG US LPG density above 155 Deg API Low Trans Zone US Density in transition area above 52 Deg API High Density Oil Metric Crude oil density above 1075 kg m High Dens Gasoline Metric Gasoline density above 770 5 kg m High Dens Jet Fuel Metric Jet Fuel density above 829 kg m High Density Diesel Metric Diesel oil density above 1075 kg m High Density P dry Metric Oil products press domain density above1075 kg m High Density LPG Metric LPG density above 610 5 kg m High Trans Zone US Density in transition area below 48 Deg API High Density Oil US Crude Oil density below 0 Deg API High Dens Gasoline US Gasoline density below 52 Deg API High Dens Jet Fuel US Jet fuel density below 37 Deg API High
31. with any patent Fisher Controls reserves the right without notice to alter or improve the designs or specifications of the products described herein ii Rev 05 04 AP12540 Liquid Volume Correction User Program Table of Contents Page OEM SAL ES ES RS RS sil es 1 1 lt Scope ofthis Mantal cox toa en teste ote A Me EE 1 1 1 2 Organization of this Manual nier antennes 1 1 1 3 API2540 Liquid Volume Correction User Program Overview ssesessssessessrssressessrssees 1 1 1 4 Domain Limitations Handling tes css RSS RU An me ne ns fa ns te 1 2 1 5 Program Names and Versions Se Na aie en oe ain 1 3 2 lnstalling the User Pra grains nn sed anne Nese ceca Ae Bait toda Sia ees COP ea A Rees 2 1 21 Customizing Re CT 2 1 2 2 Downloading the User Eeer 2 2 2 3 Update Pat EE 2 5 23 11 Altering Nour LS Pere is eer 2 7 3 Configurmg the User Program ainnise SR Re A EE a ESER 3 1 FI SACP IDSA OSS OCU A aoea n a a a arn T a O area 3 1 3 1 1 Cale ulations sn NN en NE Mean ne aay 3 3 3 1 2 VOLUME E E E 3 4 A e 3 5 BVA TAPUS iii antenne en Glenna ant etek 3 6 SL Slippage E Sd ne Moet ones 3 7 St EE 3 8 Appendix EE tee A 1 Appendix B Domain TO MATOS SR dant et ne B 1 Appendix C Engineerine Elte Aender eegene Eege deene C 1 et I 1 Rev 05 03 iii AP12540 Liquid Volume Correction User Program iv Rev 05 03 AP12540 Liquid Volume Correction User Program 1 GETTING STARTED 1 1 Scope of this Manual This document serves
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