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Model 5030 SHARP - User Manual

1. This screen shows the background radon content measured by the instrument and is used for refining the mass measurement Press NEXT This screen shows the individual text codes in relation to the combined status codes that are expected at startup press TEXT for additional information 3 2 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Operation Operation and Service Menus This screen shows the additional POWER ON status code after starting the instrument Press NEXT Here the error status is shown Each character represents four error bits assuming values in the range of 1 and F hexadecimal 16 To interpret the error status see the Troubleshooting chapter Press NEXT This is the last screen within the main User Screen and this shows the current Date yy mm dd and Time hh mm ss To change these values the keypad must be unlocked Press NEXT By pressing NEXT from the last screen within the main User Screen the following screen will appear This is the OPERATION menu press NEXT This is the SERVICE menu press NEXT This is the CALIBRATION menu press NEXT Operation Menu This section describes the Operation menu Press YES to enter the Operation menu press BACK to return to the Main Menu or press NEXT to enter the Service menu To toggle between the operation via keypad and serial interface press the SET key Please remember that the parameters c
2. 04 02 23 g4 02 22 04 02 21 04 02 20 V4 02 19 CONC pg m SHARP vi 2i SERIAL NUMBER 001 04d 04 24 The Model 5030 SHARP comes with a filter change cycle of 0 hours a filter change hour of 24 midnight and a mass limit of 1500 micrograms The Model 5030 SHARP will automatically perform a filter change when the mass on the filter spot reaches 1500 micrograms when the filter change cycle has been reached and when the filter change hour has been reached To change these settings please cross reference Table 3 1 and the RS 232 commands in this manual Model 5030 SHARP Monitor Instruction Manual 3 9 Operation Operation and Service Menus Flow Rate Setpoint The Model 5030 SHARP has a fixed flow rate of 1000 L h 16 67 L min Dynamic Heating System The temperature control system that is used on the Model 5030 SHARP Monitor is the Dynamic Heating System DHS A relative humidity sensor is placed downstream of the optical sensing volume and upstream of the beta attenuation sample chamber The RH sensor placement offers the ability to measure the RH of the incoming aerosol At this point in the menu only the DHS can be turned ON or OFF using the keypad Press NEXT Note T1 ambient temp T2 sample temp T4 Heater Wall Temp and HL Heater Duty Cycle a Additional DHS Settings are accessed using write control commands See Appendix B Analog Output Configuration The Model 5030 SHARP has one analog output cha
3. BetaConc short BetaConc long Neph Counts NephConc NephConc long Neph CalFactor and Beta Counts 04 10 26 15 39 38 000082 10 3 130 4 999 8 40 5 21 0 30 0 28 0 45 0 43 8 35 8 103 0 997 9 13 5 9 1 172 21 0 18 5 0 492 14562 8 Parameter list Print Format 8 provides the Parameter List for the Model 5030 SHARP The parameter list provides all internally stored parameters for the operation and calibration of the Model 5030 SHARP It is recommended upon receipt of the Model 5030 SHARP that Print Format 8 Parameter List be downloaded and kept as a record of the manufacturer s default settings Upon each calibration and Parameter Change a download of the Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 3 5 Operation Operation and Service Menus Parameter List should be performed and kept for record keeping Should a warning or error status condition occur download the Parameter List for review Table 3 1 Model 5030 SHARP Parameter List Themo Fisher Scientific SHARP v1 21 SERIAL NUMBER 19 05 03 03 PRINT FORMAT COM27 PRINT CYCLE 1 min BAUDRATE Bd 9600 DEVICE ADDRESS 1 FILTER CHANGE MASS gt ug 1500 CYCLE h8 HOUR 24 AVERAGE STORAGE MODE 1o AIRFLOW o OOO CALIBRATION oo SENSITIVITY 6946 CONCENTRATION FACTOR 100 HIGH VOLTAGE O B2 REF THRESHOLD 530 mV J2COMP FACTOR 000292 P2 COMP FACTOR 0 00015 Pabs COMPFACTOR 0 00055 OPTICAL CALIBRATION T2 COMP FACTOR NEPH 0 2500 OPTIC SENSITIVITY 0 53495 OFFSE
4. Part Number Description FH111 Filter Tape Roll FH153C14 Pump Repair Kit for FH180 and FH180 1 Pumps includes SM169001042 Set of 3 Carbon Vanes and KT144248920 Set of 2 PVC Separators SM169001042 Set of Three Carbon Vanes for FH180 FH180 1 and 425452061 Pumps KT144248920 Set of 2 PVC Separators for FH180 an FH180 1 Pumps FH153 01 Pump Repair Kit for 425452061 Pump includes SM169001042 Set of 3 Carbon Vanes and KT144248920 Set of 2 PVC Separators KT144248925 Set of 2 PVC Separators Only for 425452061 Pump 425452065 110 240V 50 60Hz Vacuum Pump KT169001023 Pump Repair Kit for 42542065 Pump includes set of 5 Carbon Vanes KT169001024 Pump Protection Filter Model 5030 SHARP Monitor Instruction Manual 5 1 Preventive Maintenance Maintaining the Sample Vacuum Pump Maintaining the a rotary vane pump with a dry rotor is used as a source of vacuum The S ample Vacuum Pump pump performance is excellent with minimal heat and noise generation Only a few maintenance items are required even when running continuously The pump can be operated without the need for installing additional filters since the air delivered to the pump is already free from any particulate matter However minor amounts of carbon dust may be exhausted from the pump operation and should be filtered or vented if indoor air is being measured By default the air flow rate is set to 1000 I h 16 67 l min with a 5 tolerance When measuring aerosol the pump can be
5. last 60 stored values 31 Half hour or Hourly Averages last 60 stored values without header 39 Half hour or Hourly Averages gt 1 year of data w expanded memory option without header In compliance with the measuring interval cycle set each measured value that has been calculated and saved in memory can be printed via Print Formats 30 31 or 39 Print Formats 30 and 39 start without headers and Print Format 31 is represented below Print Formats 30 and 39 are usually preferred for later data reduction via spreadsheet applications Print Format 39 provides data from the expanded memory over one year of 30 minute average data Thermo Fisher Scientific Filter Change Frequency Thermo Fisher Scientific Operation Operation and Service Menus Thermo Fisher Scientific SHARP v1 21 SERIAL NUMBER 323 04 02 24 Averages Date Time 04 02 23 04 02 23 04 02 20 04 02 20 04 02 20 04 02 20 04 02 20 04 02 18 END 12 01 11 01 17 01 16 01 15 01 14 01 13 01 22 01 Status 020058 2E01DB 000070 000070 000040 0000FB 0000CB 000040 Conc 32 9 32 9 32 3 33 5 31 8 26 1 129 C 14 CONC 32 9 32 9 25 9 39 1 O10 33 2 Zod 14 1 Please note that the above Print Formats 30 31 and 39 store both the hybrid concentration and the traditional C14 Beta derived concentration 40 amp 41 Daily mean values up to 380 lines Print Format 41 has no header lines Thermo Fisher Scientific DAILY MEAN VALUES
6. the following criteria 2 18 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Installation setup and Installation e Final inlet height 2 two 2 meters above roof line and away from direct building ventilation exhaust e Final inlet height should be as close as possible to the inlet height of the reference methods being compared against e 1 2 meter inlet distance between collocated samplers 16 67 L min e 2 3 meter inlet distance between collocated 16 67 L min and hi vol samplers e Instrument front panel should be North to Northeast facing in an ambient shelter or avoid direct sunlight if rack mounted in climate controlled shelter For more information on siting an aerosol measurement inlet spatial and temporal aspects of network design and optimum site exposure refer to 40 CFR Part 58 Appendix D and in the guidance document for network design and optimum site exposure for PM 5 and PM 9 published by the U S EPA Office of Air Quality Planning and Standards Heated Sample Tube There are two style heaters at 1 meter and 3 meter lengths The one meter Lengths length is normally used in conjunction with the ambient shelter provided by Thermo Fisher Scientific The three meter length has a two meter heated zone and an additional one meter of excess sample tubing to be cut to the exact height requirements onsite Please check availability for these heaters Rack Mounting One limiting factor when siting the Mode
7. 10 repeat the adjustment 4 6 Model 5030 SHARP Monitor Instruction Manual 1360 U i 45 mil Fe 2H 61 Re 2 68 BOCK HEST 1346 WU 5 Seef 450 pml PLATEAU SLOPE 5 x BACK HEST Thermo Fisher Scientific Mass Foil Calibration Thermo Fisher Scientific Calibration Calibration Menu The Model 5030 SHARP is calibrated for mass in the factory using a series of null and span foils The mass transfer standard foil sets are available from Thermo Fisher Scientific and should be used as part of a QA Program for performing a QC check on the mass measurements This mass foil calibration procedure can be used for QC checks auditing and calibration Zero and Span Foils Foil Holder e It is recommended to perform an annual mass calibration on the Model 5030 SHARP Monitor e The foil sets must be kept in a clean container e The foils must not be wiped otherwise a loss or gain of mass can occur thereby biasing the mass calibration e Foils sets can be returned to Thermo Fisher Scientific for recalibration as necessary e Separate foil sets are recommended for periodic QC checks auditing and calibration e Should the user suspect the foil window s has been damaged scratched or coated these foil sets should be returned to Thermo Fisher Scientific for recalibration The null foil has the same approximate mass as a clean filter spot and the span foil is a calibrated mass increase above the null foil Therefore the
8. C14 BETA measures and corrects for this natural activity due to potentially high interferences with beta attenuation during periods of low ambient particulate concentrations The activity concentration Crn of Rn 222 can be calculated according to the following equation where Eq2 detection efficiency of a particles On gross count rate 1 s Oo background count rate with an unloaded filter 1 s Q air flow rate m s and T222 4 550 seconds an equilibrium constant for Rn 222 daughter nuclides Within the sampled aerosol This equation is valid as soon as the radiological equilibrium of the Rn 222 decayed daughter nuclides are reached This is approximately 90 minutes after a filter change During this period the Crn just before the filter change is displayed It is should also be mentioned that Crn is smoothed by an algorithm with a 300 second time constant The average concentration is calculated from individual cyclic concentration measurements All valid cyclic concentration values are summed either as a 30 minute or 60 minute average concentration being calculated stamped with the time of day and date and stored within the internal memory If at least 2 3 of the cyclic concentration measurements are valid the average is considered to be valid The Model 5030 retains 1 year of 30 minute concentration averages or 2 years of 60 minute averages via the internal 512 kilo Byte memory Each record is stored with a resp
9. Fisher Scientific APPENDIX C CONNECTOR AND BOARD SCHEMATICS Female connector COM1 Female connector standard I O 1 Shielding 1 Relay 0 Make contact 14 14 Relay 0 Break contact 9 TD 2 Relay 0 Center gontact 15 lo Relay Make Contacte 3 RD 3 Relay 1 Break contact iR T6 Relay 1l Center contact 4 PTS 4 Relay 2 Make contact 17 L Relay 2 Break Contact 5 CTs 5 Relay 2 Center contact 18 18 6 6 19 19 7 GND 1 20 20 Q 8 Input for Telemeter OK Japan Vers FI 2L GND for Telemeter OK Japan VEES 9 9 Input for Telemeter reset Japan Ver FD 22 GND for Telemeter reset Japan Ver 10 10 23 23 le 11 24 24 ice l2 20 mA Concentration 25 25 i3 Io 20 MACOnNCEn Cra nion Female connector COM2 Relay 0 Operating status Relay 1 Limit value j Relay 2 Failure E 12V Loading capacity of the contacts 2 TD max 60V 0 5A 7 CTs Rest Relay picked up 3 RD T Analog outputs 0 10V 4 8 Oulp 9 Internal resistance lt 1 Q gt GND Maximum output current 5 mA p Analog outputs 0 20mA Maximum load 500 Q Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual C 1 Female connector standard I O extension Relay Relay Relay Relay Relay Relay Relay Relay Relay Relay Relay Relay Relay Relay Relay Relay Relay Relay IN 1 EN GND IN 2 DN 2 GND FEN 3 iN lt 3 GND IN 4 IN 4 GND 20mA 20mA 20mA 20mA Make contact Break contact Center contact Make contact Bre
10. is in the normal operation mode and the green LED READY will be illuminated The yellow LED STATUS stands for an operating and or warning status The red LED ERROR will illuminate in case of an instrument error The general status message is abbreviated and represented as a 6 digit hexadecimal number Each of the 6 characters represents up to 4 independent conditions The eight global error status bits each represent a group of eight status bits Consequently a total number of 64 errors independent of each other can be distinguished allowing the user to pin point a specific error With the measuring instrument being in the normal error free measurement operation the status will show the value 000000 Global status 6 characters each one consisting of 4 bits characters 0 thorough F In the following section is a list of the most important status displays The status however can occur also in various other combinations Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 6 3 Troubleshooting status Messages Status Concept and This section interprets the Operational Warning and Error Status codes Structure that may be indicated by the Model 5030 Device Status l slobal Error arning Status Operating Status 2 digits hexadecimal 2 digits hexadecimal 2 digits hexadecimal Display in the basic menu STATUS OOO0 ERROR O0 CONC TAPER ATION le
11. marking used on the instrument and in the associated documentation Symbol Description Marking of electrical and electronic equipment which applies to waste electrical and electronic equipment falling under the Directive 2002 96 EC WEEE and the equipment that has been put on the market after 13 August 2005 A Lx Where to Get Help Service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the web at www thermo com aqi 1 866 282 0430 Toll Free 1 508 520 0430 International vi Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Preface Section US NRC Exemption US NRC Exemption The Model 5030 SHARP Monitor is an exempt product in accordance with NRC license No 20 23922 01E and SSD Registration Certificate No AVR 1234 D 101 E The user is exempt from any licensing requirements for this device Laws may vary outside of the United States USEPA PM gt 5 FEM Thermo Scientific Model 5030 SHARP Monitor operated for 24 hour 7 average measurements including a 1 micron inlet PM25 VSCC inlet EQPM 0609 184 connector sample tube DHS heater with 35 RH threshold mass foil kit GF10 filter tape nephelometer zeroing kit 8 hour filter change and operational calibration and servicing as outlined in Model 5030 SHARP instruction manual The following conditions must be followed in order to comply with USEPA Designa
12. not attempt to lift the monitor by the cover or other external fittings While one person may lift the unit it is desirable to have two persons lifting one by grasping the bottom in the front and the other by grasping the bottom in the rear If there is obvious damage to the shipping container notify the carrier immediately and hold for inspection The carrier and not Thermo Fisher Scientific is responsible for any damage incurred during shipment Model 5030 SHARP Monitor Instruction Manual 2 1 Installation Acceptance Testing and Startup Procedures Acceptance Testing and Startup Procedures Use the following procedure to unpack and inspect the instrument 1 Remove the instrument from the shipping container s and set on a table or bench that allows easy access to both the front and rear of the instrument 2 Continue with the Acceptance Testing and Startup Procedures that follow The Model 5030 has been bench tested and calibrated at the factory prior to shipping The mass sensors RH sensor internal sample temperature sensor flowmeter temperature sensor external ambient heater temperature sensors barometric pressure and volumetric flow rate have been calibrated to traceable standards Only the ambient and heater temperature sensors integrated within the vertical sample tube may require calibration since these two 2 sensors are specific to each heated sample tube and shipped separately For a quick start proceed im
13. particular attention to small openings and cracks Cotton swabs and or a small brush are helpful Completely dry all components Also monthly check the O rings for distortion cracks fraying or other problems and replace as necessary Apply small amounts of grease to the rings before assembling the unit 5 8 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific European PM Inlet Thermo Fisher Scientific Preventive Maintenance Inlet Assemblies Reassemble the unit in accordance with the previously scribed match marks Particular care should be taken to ensure that all O rings seals are properly seated and that all screws are uniformly tightened The same schedule should be used for the European PM 49 Inlet at approximately a 1 2 month interval The components of the inlet should be inspected and cleaned as necessary Figure 5 6 provided below provides a image and design drawing of the inlet with references to parts Nozzles 8 Baffle Plate safety Snap Locks Tube d 16 14 Figure 5 6 European PM Inlet PM 0 size selective inlet 1 m h for FH 62 Dust Monitors e Same construction as the EN reference inlet but with 1 m3 h e With special surface protection using an aluminium EMATAL surface e With special water separator and easy exchangeable impactor baffle plate e Standard tube connection d 16 mm for connecting a continuous monitor e Easy converting to PM 5 using the PM 5 nozzle
14. problems that may arise in the use of this analyzer P rinciple Of The Model 5030 is based on the principles of aerosol light scattering Operation nephelometer and beta attenuation to measure precise and accurate ambient aerosol concentrations The Model 5030 aerosol sample pathway is shown in Figure 1 1 Nephelometer Beta Attenuation Conditioned Aerosol Sample To Vacuum Pump Figure 1 1 SHARP Monitor Sample Path 1 2 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Calculation of Particulate Mass on Filter Tape Thermo Fisher Scientific Introduction Calculation of Particulate Mass on Filter Tape The SHARP optical assembly senses the light scattered by the aerosol passing through an 880 nm illumination beam The nephelometry response is linear with aerosol concentration independent of sample flow rate and a running one minute average and dynamic average are continuously calculated Within the base of the optical assembly a relative humidity RH sensor is located immediately upstream of the sample filter tape assuring a representative measurement of the aerosol conditioning prior to real time mass determination Thereafter the aerosol is deposited onto a glass fiber filter tape The filter tape will accumulate an aerosol sample towards a threshold value whereupon the filter tape will automatically advance prior to reaching saturation During the collection of aerosol onto the filter tap
15. sensors have passed the acceptance test If the Model 5030 sensors are slightly out of tolerance 5 C the acceptance test should be classified as marginal If the sensor performance is less than marginal please contact Thermo Fisher Scientific s Technical Support at 866 282 0430 or your local sales representative Temperature sensor calibration is covered in the Calibration chapter One Point RH Sensor Record the RH sensor reading from the Model 5030 and compare to your Verification NIST traceable Hygrometer The Model 5030 RH sensor should compare within 2 RH tolerance of your NIST traceable Hygrometer If the Model 5030 RH sensor performance is within this tolerance the acceptance test has passed 2 12 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific One Point Barometric Pressure Verification One Point Volumetric Flow Rate Verification Thermo Fisher Scientific Installation Menu Tutorial Note The temperature verification should be completed prior to performing the RH sensor verification due to a thermal compensation applied to the RH sensor a If the Model 5030 RH sensor is slightly out of tolerance 3 RH the acceptance test should be classified as marginal If the sensor performance is less than marginal please contact Thermo Fisher Scientific s Technical Support at 866 282 0430 or your local sales representative RH sensor calibration is covered in the Calibration chap
16. the lists via the first serial interface From the internal memory sufficient information from the print formats is available The transmission of all half hourly mean concentrations over an entire year including information on date and status requires approximately 632 Kbytes At a bit transmission rate of 9600 the transmission process will need approximately 10 minutes The transmission of hourly values will take less space and time 3 4 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Operation Operation and Service Menus The following information provides examples of the Serial Output Print Formats whereby only Print Formats 1 7 will automatically be output according to the Print Cycle 1 Date time status and concentration ug m 04 10 26 15 39 38 000000 10 3 2 Date time status concentration and mass ug 04 10 26 15 39 38 000000 10 3 130 4 3 Date time status concentration mass and air flow rate l h 04 10 26 15 39 38 000000 10 3 130 4 1000 5 Date time status concentration 2 h Conc 1h Conc 3h Conc and Daily Conc 04 10 26 15 39 38 000082 10 3 10 0 10 7 11 0 10 5 6 Measuring network protocol MD03 001 3585 01 82 00 324 000000 002 3630 01 82 00 324 000000 003 3585 01 82 00 324 000000 Or MD01 000 3299 01 48 02 323 000000 7 Date time status concentration mass flow rate RH T1 C T2 CC T3 CC T4 CC Heater Cycle P1 hPa P2 hPa P3 hPa
17. to be performed last Subsequent temperature and pressure sensor calibrations could have an impact on the air flow calibration The automated detector adjustment is completed through a series of serial commands and can be found on our Air Quality Instruments Online Library at www thermoscientific com aqilibrary 4 4 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Calibration Calibration Menu Theoretical Adjustment of The following images provide some technical information on the operation the High Voltage andthe ofthe detector and its theory of operation Thresholds count rate R 1 sec count rate R 1 sec R1 Ro Plateau 12000 noise height of pulse High Voltage Volt a 1200 V 1450 V l S1 60 mV A So 4500 mV ____Sref ca 400 mV fix mV a Detector Plateau b Height of Pulse Figure 4 1 heoretical Adjustment of the High Voltage and the Thresholds During the factory setup the High Voltage of the detector the thresholds and the plateau are determined and documented within the final test protocol Only in case of a detector error or instrument status condition should this readjustment be done The Model 5030 SHARP detector is a proportional counter which depends on the operating High Voltage HV Figure 4 1a shows the relation of count rate versus HV The detector is pona within the range of the plateau and all pulses caused by the 4C betas can be c
18. 00 00 40 Nephelometer calibration stabilizing 14 49 00 00 00 normal operation 14 55 00 00 10 keypad enabled 15 10 00 00 00 normal operation Model 5030 SHARP Monitor Instruction Manual 6 13 Troubleshooting Print Formats Status of the half hour mean value 14 00 14 30 00 08 00 14 30 15 00 00 0050 File of Mean Values of the Dust Concentration The mean value file contains a user selectable 1 2 hour or one hour concentration date time status 1 2h mean concentration value and 1 2h mean C14 concentration It contains the 60 latest values standard With the option 512 Kbyte RAM expansion it is extended to 18560 entries more than one year The entry happens at every finished half hour 6 14 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Chapter 7 Servicing This chapter describes how to update the software and replace the Model 5030 SHARP filter tape and carbon vanes of the vacuum pump For fault location refer to the Preventive Maintenance and Troubleshooting chapters For additional service assistance see Service g p Locations at the end of this chapter Safety Precautions Read the safety precautions before beginning any procedures in this chapter service representatives a WARNING The service procedures in this manual are restricted to qualified If the equipment is operated in a manner not specified by the manufacturer the protection provided by the eq
19. 1 T Address Conc Serial Number 002 5681 00 00 00 023 000000 lt SP gt 003 1001 03 00 00 023 000000 lt CR gt The measuring instrument is controlled by the following protocol lt STX gt ST Address lt SP gt Command lt ETX gt BCC1 BCC2 Address Device address 3 characters leading zeros may be replaced by lt SP gt The address may be also dropped In this case the first command character directly must follow the characters ST Command All commands listed in this appendix are admissible commands to be applied The response coming from the device however is sent without protocol For this reason no read commands should be used In case that the control command is accepted by the measuring instrument the characters ST follow the lt STX gt correct address correct block check then the command will be executed It is allowed to replace lt ETX gt BCC1 BCC2 by lt CR gt Model 5030 SHARP Monitor Instruction Manual B 11 RS 232 Commands Data Protocols with Measuring Network Connection How to form the block check character BCC1 BCC2 The BCCs are formed by simply building the exclusive OR operation byte by byte over all characters transmitted incl lt STX gt lt ETX gt based on OOhex The bit that results is sent as hexadecimal number with two ASCII characters Example BCC binary 01011010 Is transmitted by the ASCII characters 5A B 12 Model 5030 SHARP Monitor Instruction Manual Thermo
20. 32 Commands provides a description of the RS 232 commands that can be used to remotely control an instrument using a host device such as a PC or a data logger Appendix C Connector and Board Schematics provides the connector and board schematics for the Model 5030 main circuit board Model 5030 SHARP Monitor Instruction Manual v Preface Section Safety Safety Review the following safety information carefully before using the analyzer This manual provides specific information on how to operate the analyzer however if the analyzer is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Safety and Equipment This manual contains important information to alert you to potential safety Dam age Alerts hazards and risks of equipment damage Refer to the following types of alerts you may see in this manual Safety and Equipment Damage Alert Descriptions Description DANGER A hazard is present that could result in death or serious personal injury if the warning is ignored A WARNING A hazard or unsafe practice could result in serious personal injury if the warning is ignored A CAUTION A hazard or unsafe practice could result in minor to moderate personal injury if the warning is ignored A Equipment Damage A hazard or unsafe practice could result in property damage if the warning is ignored A SPBB WEEE Symbol The following symbol and description identify the WEEE
21. 6 38 BAROMETRIC PRESSURE 820 960 03 02 10 16 38 TEMP INLET HEATER 17 20 03 02 10 16 38 SYSTEM TEMPERATURE 25 20 03 02 10 16 38 HEAD TEMPERATURE 31 20 03 02 10 16 37 TEMPERATURE OUTSIDE 27 20 03 02 10 16 32 CALIBRATION CODE 0 4 Model 5030 SHARP Monitor Instruction Manual 3 7 Operation Operation and Service Menus Thermo Fisher Scientific DATE TIME 03 02 25 79253 0 03 02 25 78746 0 03 0225 at 77014 35384 03 02 25 15 77880 48250 03 02 24 14 79857 49203 03 02 24 13 82449 0 showing Date Rb 3 8 Model 5030 SHARP Monitor Instruction Manual Table 3 2 Parameter Change List continued List of Changed Parameters No 76 continued 03 02 10 16 19 CALIBRATION CODE 0 4 57 00 57 00 57 0 0 57 00 57 00 57 0 0 57 00 57 00 57 0 0 11 amp 19 Logbook 20 amp 1 632 entries respectively Print Formats 11 and 19 provide a Logbook of events When the instrument status changes the new status including date time detailed status code general status code concentration mass air flow rate and most sensor data are entered into a logbook Should an event of interest occur reviewing the Logbook can provide precise information of the instruments operation If further defining of the detailed error status is necessary see the lt 4 gt gt Troubleshooting chapter SHARP vl SERIAL NUMBER 001 04 02 23 STATUS 000082 000092 000082 000089 000089 020038 30 Half hour or Hourly Averages
22. 7 ugm E NEXT DISP BAC Decimal and hexadecimal system dec 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 hexadec PO V2 ss 4 oe ee SAB CB Pe LF Warning and Operating Detailed Status Reports Warning Status 6 4 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Troubleshooting status Messages Table 6 2 Warning Status Report Status Code 01 02 04 08 10 20 40 80 Definition maximum pump power mass limit is exceeded filter change will follow Nephelometer Background Offset High gt 700 Neph lt 1 Relative Humidity gt RH Setpoint 10 not used Compensation of the mass signal gt 5 two consecutive plateau checks are wrong during filter change Rret R1 lt 30 or gt 70 Analog Range 2 Operating Status Table 6 3 Operating Status Report Status Code 00 01 02 04 08 10 20 40 80 Definition Normal operation no error Mechanical filter change Plateau check and zero adjustment of the mass R System Stabilizing for 12h after switched on Pump switched off Manual operation off line keyboard enabled Calibration enabled Nephelometer Calibration Stabilizing Power supply switched on Structure of the Status Note The detailed status messages are a result of added status codes and thus Conce ption form the warning as well as the operating status Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 6 5 Troublesho
23. CC2 gt lt STX gt DA lt ETX gt 04 Data Transmission The data inquiry may comprise up to seven variables As a consequence the response then contains the respective number of blocks each block beginning with the address and ending with SFKT With each block the address will be incremented by 1 The transmission of measured data is effected as response to the data inquiry data sampling 1 The format will be as follows here in this case with 2 variables lt STX gt MD0 n lt SP gt Address lt SP gt measured value 1 lt SP gt Status lt SP gt Serial no lt SP gt SFKT lt SP gt Address 1 lt SP gt Measured value 2 lt SP gt Status lt SP gt Serial no lt SP gt SFKT lt SP gt lt ETX gt lt BCCI gt lt BCC2 gt n Number of variables Address Device address set 3 characters leading zeros are transmitted S Space character Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual B 9 RS 232 Commands Data Protocols with Measuring Network Connection Measured value Indicated in ug m3 exponential representation with 4 characters mantissa and 2 characters exponent each one with sign Mantissa sign followed by 4 numerical characters The decimal point is located after the first two decimal characters and is not transmitted Exponent sign followed by 2 numerical characters leading zeros are included in the transmission Status 4 characters operational and error status byte each one bei
24. Connector Connects to Connects to Male 9 Pin Female 25 Pin PC COM1 Connector Model 5030 COM1 Connector Figure 7 3 Communications Cable Wiring Diagram and Serial Connection 7 4 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Firmware Update Thermo Fisher Scientific Procedure Servicing Nephelometer and Beta Attenuation Servicing Software Requirements e Software winupdate exe for the PC supplied by Thermo Fisher Scientific e Firmware file vx xxx hex or MASTER hex for the instrument Use the following procedure to update the Model 5030 SHARP firmware Connect COM1 of the PC to COM1 of Model 5030 and switch on both instruments 2 Unlock the keypad in the Operations menu and configure the Model 5030 to e Print cycle 0 min 0 sec e Baud rate 9600 baud 3 Lock the keypad returning to the remote control mode 4 Start winupdate on the PC Note You can check and validate the SHARP firmware version before and after upload by clicking on the Start button in the Version Query section a Model 5030 SHARP Monitor Instruction Manual 7 5 Servicing Nephelometer and Beta Attenuation Servicing 5 Select Device type for 5030 SHARP aa C 42804C1 4 dowa master hex 6 Click on the Select source file button to choose the software file you want to load into the dust monitor FH 62 C14 ha OM1 o Z B oe C 42804C1 4 dowa SHARP_1_1 HEX EE 7 6 Mod
25. EPH value should read 0 0 pg m 2 0 pg m If the Model 5030 Nephelometer performance is within this tolerance the acceptance test has passed These two 2 values can be considered the as found values for the Model 5030 zero measurement Should the NEPH value be 4 0 ug m the nephelometer performance can be considered marginal and outside of this range the nephelometer requires the background be zeroed It is recommended that the ANALOG and NEPH values be recorded and control charted in an effort to maintain any history of background shift To zero the background maintain the HEPA filter at the inlet and press Zero After pressing ZERO the screen will begin an automatic 60 second average of the nephelometer operating on the 0 1 000 pg m concentration range The counter is in the lower right hand of the screen 2 16 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Installation Menu Tutorial After the first range is zeroed the 2nd Range 0 10 000 pg m is independently zeroed over a 20 second period Now the Nephelometer background is zeroed for both ranges of measurement Another 5 minute measurement cycle can be performed and compared to the as found values Press NEXT until the following screen appears Press YES The nephelometer zero calibration has now been set Press NEXT CAUTION If operational parameter changes have been made within the Operations menu t
26. Model 5030 Instruction Manual synchronized Hybrid Ambient Real time Particulate Monitor Part Number 10201 7 00 8Jan2013 USEPA Automated Equivalent PM25 Method EQPM 0609 184 2007 Thermo Fisher Scientific Inc All rights reserved Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details Thermo Fisher Scientific Air Quality Instruments 27 Forge Parkway Franklin MA 02038 1 508 520 0430 www thermo com aqi Thermo Fisher Scientific WEEE Compliance This product is required to comply with the European Union s Waste Electrical amp Electronic Equipment WEEE Directive 2002 96 EC It is marked with the following symbol Thermo Fisher Scientific has contracted with one or more recycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Fisher Scientific s compliance with these Directives the recyclers in your country and information on Thermo Fisher Scientific products which may assist the detection of substances subject to the RoHS Directive are available at www thermo com WEEERoHS WEEE Compliance Thermo Fisher Scientific Preface Section This manual provides information about operating maintaining and servicing the Model 5030 SHARP Monitor It also contains important alerts to ensure safe operation and preven
27. Model 5030 Main Circuit Board 2 24 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Serial Data Communications Thermo Fisher Scientific Installation Establishing Communications 2 To complete a change of jumpers access the circuit board by unscrewing the six 6 small screws on the small access panel on the lower rear of the instrument Gently pull the panel with fixed circuit board outward only two inches 5 cm to expose the connectors 3 To configure the analog output for voltage change the jumper settings on connector x10 and x24 only as referenced in Figure 2 7 to provide a 1 3 and 7 8 jumper setting per connector Do not change the jumper settings on connectors x11 and x25 4 Gently insert the circuit board and secure the rear access panel with the six 6 screws 5 Power on the central unit and check for voltage output readings Note Although the jumpers have now been changed for a voltage output signal the Display menu will still show mA as the analog output Please apply 0 mA OV 4 mA 2V and 20 mA 10V To revert back to an analog output in mA follow the above instructions and g outp place the x10 and x24 connectors into the original jumper settings of 3 4 and 7 8 Any information regarding Serial Data Output is discussed in Chapter 3 and RS 232 Commands are provided in Appendix B There are two RS 232 serial data ports on the Model 5030 Referencing Figure 2 2 these two com p
28. SSA Ses uione a a 6 6 Overlay of Several Status Messages isis s0insiiniecatdinsesiig ue beeeeceeeets 6 10 Status Output by Potential Free Relay Contacts eeeeeeeeeeeeee 6 11 x Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Chapter 7 Chapter 8 Appendix A Appendix B Appendix C Contents Output by Serial Interfaces COM1 and COM2 ue eeeseeeeneeeeeees 6 11 1d og ae oo 80 Lae een eran E ATE eee aT ooh eee oe re ee 6 12 Status Concepts for Quality Assured Measurement s eceeeeeeeeee 6 13 SENICINI cpap ccc capeicte tracs tenet ucectne cats cca ceechancts stance ek tesuchieuetecnecaecesi unease eesciaroues 7 1 ANCE We Ca GONG inaran a he su ntaesteemeebedeorrase en aaeeetecaecireaewe 7 1 Filter Lape Replacement txchiisiorcrieadintareeclrnin telat EE E 7 2 Carbon V ane Replacement rnia A 7 2 Nephelometer and Beta Attenuation Servicing eeeeesereerereeresereeee 7 2 Powe Upate E E 7 4 Prrmiware Update Proce dtr vsdecanaccveds cacasaranctsticadeteafeicaceatemestiadiee 7 5 SA Ca LIONS eres Net sul cetera tiedendee uals etal N eee 7 9 Optional Equipment sissa one ete 8 1 PSE Assem HCG hatent st once sda eaitat S 8 1 Samp hne Tube ELEn 10 0S ororun s E SN EE 8 1 Weer IC Ns Ue a N 8 1 Rack Motntine ACCESSONES cerenio aia eivieis ioe pteacie eeeaties 8 1 Warranty caniae a aE aA A A 1 RS 232 G ommandS jiiccdiniciandi dink eee B 1 Connector and Board SchemattiCs ccccc
29. T RANGE 1 177 OFFSET RANGE 2 29 SENSOR CALIBRATION T1T2T3T4RHP1P2P3 tts 37 58 19 1 43971 490 AIR FLOW 91 6 FLOW RATE REFERENCE VOLUMETRIC FLOW REF eti lt itstsS STANDARD TEMPERATURE 25 C HEATER PARAMETERS RH NOMINAL VALUE 58 RH MAX HEATING TEMP 60 C 2 MIN HEATING POWER 3 6 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Operation Operation and Service Menus Table 3 1 Model 5030 SHARP Parameter List continued Themo Fisher Scientific SHARP v1 21 SERIAL NUMBER 19 05 03 03 ANALOG OUTPUTS OUTPUT ZERO 0 mA CONC 100 1000 GESYSTEC PROTOCOL STATUS VERSION STANDARD NUMBER OF VARIABLES 1 CONC END 9 Parameter Change list 22 entries Print Format 9 provides a Parameter Change List With each Operational or Calibration change a record is kept as a means of tracking the parameter changes This is an excellent tool for recalling time and dates of operator interaction qualifying data and instrument security Table 3 2 Parameter Change List List of Changed Parameters No 76 Thermo Fisher Scientific 03 02 24 13 21 EF THRESHOLD 300 300 03 02 24 1352 HIGH VOLTAGE 1270 1300 03 02 24 13 19 CALIBRATION CODE 0 4 03 02 24 12 57 EF THRESHOLD 300 200 03 02 24 HIGH 12 57 VOLTAGE 1300 1270 03 02 24 12 55 CALIBRATION CODE 0 4 03 02 10 16 45 94 94 03 02 10 16 45 1000 995 03 02 10 16 44 94 93 03 02 10 16 44 999 1010 03 02 10 16 43 999 1040 03 02 10 16 43 93 90 03 02 10 1
30. TEMENT TO REPAIR OR REPLACE A DEFECTIVE PRODUCT SHALL BE THE SOLE REMEDY OF BUYER IN THE EVENT OF A DEFECTIVE PRODUCT EXCEPT AS EXPRESSLY PROVIDED IN THIS WARRANTY STATEMENT SELLER DISCLAIMS ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED ORAL OR WRITTEN WITH RESPECT TO THE PRODUCTS INCLUDING WITHOUT LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE SELLER DOES NOT WARRANT THAT THE PRODUCTS ARE ERROR FREE OR WILL ACCOMPLISH ANY PARTICULAR RESULT A 2 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Connections Remote Control Thermo Fisher Scientific Appendix B RS 232 Commands The RS 232 interface enables the Model 5030 to be remotely controlled by a host RS 232 device such as a PC PLC and data logger The two female connectors labeled COM 1 and COM on the rear panel are 25 pin and 9 pin respectively Either connector can be connected to the remote device The remaining connector can be used to connect a second serial output The transmission of all data takes place via the following settings Bits per Second 9600 4800 2400 1200 600 or 300 Data Bits 7 Parity Even Stop Bits 2 Flow Control As a rule a remote command always consists of a character or special character and if necessary is followed by numbers A stop code forms the end of a command The stop code is either lt CR gt carriage return or lt LF gt line feed However
31. Tube 4254521 3m 9 75 foot 3 m Heated Sampling Tube Extensions 4254521 1m 1 meter Heated Sampling Tube FH107 Roof Mounting Flange for Sampling Tube For 40mm tubes DDF40 Weather 5M149248350 Protective Housing for Ambient Temperature Sensor Enclosure Rack Mounting 425451065 Telescope Plate Accessories K1149140871 Telescope Mount Bars 1 pair for 19 inch Rack Mounting Analog 425451029 Printed Circuit Board s Potential Free Separation Extension 425451026 Bit 1 0 Expansion Board 8 2 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Appendix A Warranty Seller warrants that the Products will operate or perform substantially in conformance with Seller s published specifications and be free from defects in material and workmanship when subjected to normal proper and intended usage by properly trained personnel for the period of time set forth in the product documentation published specifications or package inserts If a period of time is not specified in Seller s product documentation published specifications or package inserts the warranty period shall be one 1 year from the date of shipment to Buyer for equipment and ninety 90 days for all other products the Warranty Period Seller agrees during the Warranty Period to repair or replace at Seller s option defective Products so as to cause the same to operate in substantial conformance with said published specifications pro
32. Very Sharp Cut Cyclone is being used for PM 5 sampling Figure 5 4 once every 4 weeks the dust pot should be unscrewed emptied and cleaned with a lint free cloth Once every three months the entire SCC assembly should be inspected and cleaned O rings checked for distortion cracks fraying or other problems Replace O rings as necessary Dust Pot Outlet Figure 5 4 PM 5 Sharp Cut Cyclone Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 5 7 Preventive Maintenance Inlet Assemblies USEPA PM Inlet The water collector bottle located on the PM 19 inlet should be inspected at least every five sampling days Figure 5 5 Remove any accumulated water clean the interior of the bottle inspect the seals and replace the bottle in the holder Top Plats with v Deflector Cone Screen Spacer aia Screw Lower Plate with Rain Deflector Acceleration Assembly O Water Collector a Collector Assembly Figure 5 5 USEPA PM Inlet Once a month the sampler inlet should be dismantled and cleaned Mark each assembly point of the sampler inlet with a pen or pencil to provide reference marks during reassembly Disassemble the sample inlet unit according to Figure 5 5 If the assembly screws are frozen apply penetrating oil or commercial lubricant to make removal easier Clean all interior surfaces and the bug screen with a general purpose cleaner or compressed air paying
33. accessories are fully equilibrated to room temperature it would be beneficial and convenient to locate the heated sampling tube and connect the ambient heater temperature sensor 9 pin cable assembly to the Model 5030 in place of the temperature sensor assembly that comes standard with each instrument After replacing the ambient heater sensor cable with the ambient heater cable assembly attached to the heated sample tube repeat the one point temperature verification for T1 and T4 If acceptable the instrument and accessories are ready for installation Otherwise refer to the Calibration chapter to calibrate the sensors Please note that although the resistance of the standard temperature cable assembly is closely matched to that of the heated sample tube cable assembly Thermo Fisher Scientific qualifies and ships the heated sample tubes separately and therefore are not calibrated for any instrument with each shipment The Model 5030 is designed to be installed within an approved ambient shelter or a climate controlled shelter whose environments are non condensing and the temperature range is between 22 to 60 C Through the use of a flange kit the Model 5030 may be installed on a flat building or shelter roof surface Depending upon the inlet height additional vertical bracing may be required The Model 5030 can be either rack mounted or tabletop mounted The siting criteria for proper aerosol collection should generally adhere to
34. acking the instrument performing an acceptance test installing the monitor and establishing communications For more information about optional equipment such as PM 9 PM 5 and PM g inlet assemblies heated sample delivery tube roof flange installation ambient shelter installation and standard rack mount installation see the Optional Equipment chapter The Model 5030 instrument power cord and operator manual are shipped in an ISTA 2A certified packaging and all other items accessories are shipped separately The Model 5030 ISTA 2A certified packaging is comprised of the instrument within an inner box which is secured within an outer box using foam end caps and corner bracing In this configuration the packaging is ready for shipping by carrier domestically and internationally The inner box that the instrument resides in is an ISTA 1A certified packaging and is appropriate for transporting the instrument on local paved roads to the monitoring site Precautions should be taken to secure this package from shifting during local transport Using the ISTA 2A packaging is strongly recommended for transporting the instrument over poor roads or on highways A procedure appropriate to lifting a heavy object should be used when lifting the monitor This procedure consists of bending at the knees while keeping your back straight and upright The monitor should be grasped at the bottom in the front and at the rear of the unit Do
35. ak contact Center contact Make contact Break contact Center contact Make contact Break contact Center contact Make contact Break contact Center contact Make contact Break contact Center contact OoOw rFrRBRBWWWNHNNFRFRRF OOO Mass Concentration Mass Concentration C 2 Model 5030 SHARP Monitor Instruction Manual Female connector analog I O FLV AIN1L LO EEPROM DO AINS AINO AIN7 AIN8 EEPROM CS GND AIN2 GND Oes LOV OUT C AIN 3 SHIFT CLOCK SK Oea LUV OUT A AIN4 SER OUT DI Oea Os OUT B TRIM DAC LD GND Ora LOY OUT D GND GND Female connector 4 20 mA O1wo B CO WHAIN DE 20mA A Air flow rate 20mA A Air flow rate 20mA B Temp PM10 head 20mA B Temp PM10 head 20mA C Channel 5 20mA C Channel 5 20mA D Channel 6 20mA D Channel 6 Thermo Fisher Scientific Female connector PUMP Female connector SENSORS GND FO LOY Pump regulat zon Sensor Tl Outside temp Sensor Tl Outside temp Sensor T4 Heater temp Sensor T4 Heater temp O1WO B OWrHAIN DE Ook OWrwAIN ODE Plug PUMP Switched voltage output maximum 3 A No a conductor switched voltage Pump l neutral conductor Plug HEATER Switched voltage output maximum 3 A No B a conductor switched voltage Heating l neutral conductor Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual C 3 MAIN BOARD ANALOG OUTPUTS Standard Se
36. al temperature rise ensuring negligible loss of semi volatiles from the collected sample when the ambient relative humidity is below the threshold to which the heater is controlling As the ambient RH increases above the threshold the applied heating is optimized to maintain the RH threshold above the beta attenuation filter tape The purpose of this heating system is specifically designed to force the continuous mass monitor to agree with the gravimetric reference method and the relative humidity conditions to which the reference filter samples are conditioned Furthermore sufficient flexibility is provided within the firmware to configure the heating conditions to satisfy global monitoring protocols The Model 5030 has the following features e Multi line alphanumeric display e Menu driven firmware e Field programmable logging averages e Analog output e High sensitivity Model 5030 SHARP Monitor Instruction Manual 1 1 Introduction Principle of Operation Excellent linear response Mitigation of aerosol artifacts Long life optics detectors and beta source Automatic temperature and pressure compensation Internal quality assurance and data storage features Thermo Fisher Scientific is pleased to supply this continuous aerosol mass monitor We are committed to the manufacture of instruments exhibiting high standards of quality performance and workmanship Thermo service personnel are available for assistance with any questions or
37. annot be changed without having enabled the keypad Press SET Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 3 3 Operation Operation and Service Menus Press NEXT Serial Communication Parameters Pressing the COM key toggles between the COM1 and COM 2 interface Choose COM 1 or COM2 to change the serial parameters Press NEXT The print format indicates which data report will be issued at the serial interface You can adjust the print format using the keys Press NEXT Press PRINT to begin the serial output After the set time has elapsed the selected data report will output to the serial interface If set to 0 minutes the next menu allows a cycle ranging from 0 to 120 seconds Printouts will be limited and repeated to this print cycle Press NEXT This display window allows setting the baud transmission rate Choose between 300 600 1200 2400 4800 and 9600 Baud using the keys This display window allows a device number to be SERIAL DATA __ a DEVICE ADDRESS applied to the instrument and is important when i BACK multiple monitors are tied into a network on the same communications line Print Formats Print formats are provided by an output spooler While printing the normal measurement operation will not be interrupted and the measuring instrument can be operated as usual Remote Control commands are possible using the second serial interface during printing out
38. are used as the 0 20mA 0 10V concentration signal and as the 20mA ground connectors respectively In order to switch the analog output signal from mA to V the jumper settings on the circuit board must be changed 1 Reference Figure 2 7 to make any necessary changes In this figure locate the four 4 connectors labeled x10 x11 x24 and x25 towards the right side of the circuit board These connectors run from top to bottom in Figure 2 7 and are towards the rear of the instrument Each connector comes from the factory with the jumpers connected to pins 3 4 and 7 8 and this provides an analog output of 0 20 mA For a description of the connector pin layout see the upper right hand corner of Figure 2 7 labeled Pin No WARNING Disconnect power before accessing the circuit board Thermo Fish er Scientific Model 5030 SHARP Monitor Instruction Manual 2 23 Installation Establishing Communications Display Connector Program Chip Programming Jumper Lock X10 Jumper Pins for Concentration Analog Output X11 Jumper Wg mA Jumper Configuration 0 20 mA Concentration Analog Output Jumper Configuration BOE ce __ STH X24 Jumper X25 Jumper aw tel a l OE co sl ae EEE Heg Gee 7 Volt Jumper Configuration ypan sag Ty Ulan Uae C2 TOUS LSH 1442019942545 0 10 VDC Concentration Analog Output Jumper Configuration Front of Instrument Instrument Figure 2 7
39. article size fractions can be monitored The main application is the measurement of PM 9 and PM 5 for ambient air quality monitoring and health effect studies Often the most compatible way to install the Model 5030 at air quality monitoring sites is to collocate the inlet at the same height as other similar use inlets The Installation chapter discusses specific siting criteria In addition to using the above referenced inlets extending the sample downtube length is necessary using a rigid sample tube Note Extended lengths of flexible tubing can lead to particle loss and are strongly discouraged a If a climate controlled shelter is not available for siting the Model 5030 a weather proof enclosure is available Please inquire with your Thermo Fisher Scientific representative Use Thermo Fisher Scientific part number FH132 Sliding Rail Hardware for mounting the Model 5030 within a standard 19 inch rack Table 8 1 Optional Equipment Parts List Option Part No Description Inlet Assembly 57 000596 10 Micron Inlet U S EPA PM Inlet as per 40 CFR at 16 67 min 57 005896 2 5 Micron Sharp Cut Cyclone SCC at 16 67 l min Model 5030 SHARP Monitor Instruction Manual 8 1 Optional Equipment Rack Mounting Accessories Table 8 1 Optional Equipment Parts List continued Option Part No Description 57 008740 2 5 Micron Very Sharp Cut Cyclone VSCC at 16 67 min 10 007742 1 0 Micron Sharp Cut Cyclone at 16 67 l min Sampling
40. ated dmrm dt Thus dmrm dt is divided by the average air flow rate Q from the last 4 seconds resulting in a raw concentration C The storage cycle time is four 4 seconds thereby recognizing rapid concentration gradients However C does exhibit an unacceptable noise level through this short period of time and therefore a second digital filter is applied with a second time constant t2 of 20 minutes to offer a final concentration for reporting Crm dM py C 4 3 Ce 2 gt Cy The above description provides the basis for the beta attenuation derived mass concentration Simultaneously the nephelometer concentration is measured as a 1 minute running average Nein Thereafter both Nf n and Crm are passed through a digital filter with a dynamic time constant t ranging from 20 480 minutes whereby the time constant used is a function of the coefficient of variation of the nephelometer signal T fy No matter what the constant both N n and Crm are passed through 1 resulting in synchronized long tern averages N tv and C14 tv respectively Model 5030 SHARP Monitor Instruction Manual 1 5 Introduction Calculation of Concentration Averages Activity Concentration of Radon Cr Gas Calculation of Concentration Averages 1 6 Model 5030 SHARP Monitor Instruction Manual The fraction of the Radon isotope Rn 222 in ambient air is typically less than 10 and is neglected by most methods However the
41. ature radiation shield assembly to the outer gray plastic sample tube and insert the ambient temperature sensor into the radiation shield Attach the inlet assembly onto the sample tube for example inlet adapter sharp cut cyclone PM jg Inlet Attach vertical bracing to the exterior sample tube in at least two lateral directions that are 90 degrees apart or employ the use of a tripod attachment as available Connect the power cord to the rear of the Model 5030 and to a properly grounded power supply of the appropriate voltage and frequency Should the Model 5030 turn ON at this point set the power switch to the OFF position and then proceed Connect the braided vacuum hose to the top brass port on the pump and the other end to vacuum pump hose connection on the rear of the monitor Properly tighten both ends of this braided hose Connect the 9 pin vacuum pump control cable to the 0 10V Pump control connector on the rear of the monitor Connect the vacuum pump power cord to a properly grounded power supply of the appropriate voltage and frequency Model 5030 SHARP Monitor Instruction Manual 2 21 Installation Establishing Communications 21 Connect the 9 pin ambient heater temperature cable assembly from the heated sample tube to the 9 pin connector labeled sensors on the rear of the monitor 22 Place the heater control unit on top of the Model 5030 with the green power switch facing forward 23 Connect the brass r
42. autions in the Preface and the Servicing chapter before performing any actions listed in this chapter Troubleshooti ng The troubleshooting guide presented in this chapter are designed to help Guides isolate and identify instrument problems Table 6 1 Troubleshooting Guide Malfunction Possible Cause Action Does not start up No power Check that the instrument pump is plugged into the proper source 100 120V or 220 240V Check instrument fuse Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 6 1 Troubleshooting Troubleshooting Guides Table 6 1 Troubleshooting Guide continued Malfunction Cannot change parameters No automatic filter change Pressure transducer does not hold calibration or is noisy Run output noisy Analyzer does not calibrate properly Analog test ramp 6 2 Model 5030 SHARP Monitor Instruction Manual Possible Cause Power supply Digital electronics defective Keypad is not enabled Reel nuts not tight No more filter tape Filter not properly adhered Optical Tape Counter defective Filter tape transport drive motor defective Pressure transducer defective Recorder noise sample concentration varying Foreign material in optical bench Digital electronics defective system leak Pressure or temperature transducer s out of calibration Digital electronics defective Faulty recorder Zero output on Action Check voltages from pow
43. by a factory trained technician should be scheduled Model 5030 SHARP Monitor Instruction Manual 5 5 Preventive Maintenance Inlet Assemblies Inlet Assemblies PM Impactor Cleaning and Inspection Although the Model 5030 SHARP should hold a valid calibration for up to one year typically it is recommended by the USEPA to visit the monitoring site biweekly for the QC checks referenced above However during these visits it is also a convenient time to check the optical background of the nephelometric stage as described in the Installation and Calibration chapters by performing a zero measurement using the inlet adapter and HEPA filter After five minutes both the ANALOG and NEPH values should be control charted as as found values The NEPH value should read 0 0 pg m 2 0 pg m If the NEP reading is outside of this control criteria the Nephelometer should be re zeroed and a post site visit ANALOG and NEPH value should be recorded Unless unusual dust storms have recently occurred and apparently interfered with subsequent measurements the nephelometric chamber should be cleaned once per year by a Thermo Fisher Scientific certified technician or qualified field personnel The inlet assemblies can include a simple sampling cane extended downtube particle size separation devices cyclone or impactor and or ambient 10 micron inlet Cleaning schedules and routine maintenance of assembly components such as O rings sh
44. ction Command lt STX gt DA address lt ETX gt lt BCCI gt lt BCC2 gt Device returns lt STX gt MD 01 address meas value status SFKT lt ETX gt lt BCCl1 gt lt BCC2 gt Refer to Appendix B for a detailed description of the code words alone Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 6 11 Troubleshooting Print Formats status has 4 figures 2 figures Operation Status 2 figures Global Error Break Down Status Warning and Limit Status is not included By Gesytec Protocol Status Version compatible to FH62I N Operation Status data bit D1 off line keyboard enabled data bit D2 filter change Global Error Break Down Status data bit DO air flow rate error data bit D1 filter tape break or filter tape end data bit D2 offset gt 100 data bit D3 mass buffer is not filled Print Formats in some print formats for example no 1 no 30 the instrument status is provided in addition to the measured value For example the device status in the format 02 00 CA is given out The first two figures represent the Global Error Status the two in the middle represent the Warning and Limit Statesman the last two represent the Operation Status Example Print format 3 03 11 16 14 48 18 0200CA 10 3 129 7 1000 7 6 12 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Status Concepts for Q
45. d then the keys to adjust the RH sensor to the reference measurement The value will be accepted by pressing the NEXT key Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 4 3 Calibration Calibration Menu Sample Flow Rate Calibration Automated Detector Adjustment Barometric Pressure Conversions hPa atm X 1 013 2501 hPa in Hg X 33 8638867 hPa mm Hg X 1 3332239 There are two additional pressure sensors responsible for the differential orifice measurement P1 and the sample differential vacuum measurement P2 under the filter tape Both of these pressure sensors are very stable with the factory calibration and are re zeroed with every filter change This is the sub menu used for the air flow rate calibration The user may toggle the pump on off with the PUMP key Generally it is good practice to turn the pump off prior to attaching and removing the flow transfer standard FTS The volumetric flow rate is initially indicated as measured by the Model 5030 Press CAL to adjust the air flow rate calibration coefficient Thereafter adjust the volumetric air flow rate measured by a FTS using the keys and press NEXT Allow 30 seconds between indicated air flow adjustments Repeat as necessary until corresponding FTS and Model 5030 flow rate values agree within 2 Flow Conversions L h L minX60 L h m hrX 1000 L h m min X 60 000 Note The air flow calibration always has
46. de If necessary this should be interpreted through the Troubleshooting chapter Press NEXT This is the last screen within the main User Screen and this shows the current Date yy mm dd and Time hh mm ss Refer to the Operation chapter for changing these values Press NEXT By pressing NEXT from the last screen within the main User Screen the following screen will appear This is the Operation menu Press NEXT 2 10 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Installation Menu Tutorial This is the Service menu Press NEXT This is the Calibration menu Press NEXT You have now returned to the main User Screen By pressing NEXT or BACK you may scroll to the Operation Service and Calibration menus By pressing DISP you will scroll through the User Screen sub menus again To continue with the acceptance testing scroll forward to the Service menu and press YES to enter this menu Once there press SET to unlock the keypad and you should see the following screen From here continue to press NEXT until you see the following screen Press YES to enter this Service sub menu and continue to press NEXT until you see the following screen At this screen the top row is an abbreviated text of the digital measurements being provided The description of these abbreviations is as follows T1 Ambient Temperature deg C T2 Sample Temp
47. e a pe anne re Nae ae ee nen 1 5 Activity Concentration of Radon Crn Gas ceescceceesseeeesseeeeesneeeeeees 1 6 Calculation f Concentration Averaces 22 4 j cntcicnsainiaaeicesinteres 1 6 SSCL OS Suson in a i T O E O 1 9 Chapter 2 instalati M cassino E E E 2 1 Packae tio and Trans po Ceos itoe r E A 2 1 LIONE nirio E E E E 2 1 STAG MN pee ate EE A EE E A 2 1 Acceptance Testing and Startup Procedures s sssssesseessesseeesesesseeeseees 2 2 Bene Nee pance ECS eana n A pane eee 2 7 Establishing Monitor Protocol siesssrsisiiiscissitrsiesseisrcorntrescriniese 2 8 Menu Too leac tise nett ree ieee as 2 9 One Point Temperature Verification ecceeeseeceesneeeeeseeeeeeneeeess 2 12 One Point RH Sensor Verification cc cccceecccsseecccesescceseceenescens 2 One Point Barometric Pressure Verification ccssecccesseseeneeeeees 2 13 One Point Volumetric Flow Rate Verification cccccccsseseeeeeeeees 2 13 INeplislomicter ZiO tai tien oeceve enema eees 2 14 BACK round ZTO soricei E ig uadeieneuereaers 2 16 24 Hour Zero and Detection Limit 0 cece ceeeececeecccccececcceeeceeee 2 17 Heated Sample Tube Sensor Calibration ssssssssesssseseeseeresseresse 2 18 Setup and lastallaiony area a ernest teeta eeies 2 18 lh ec tcc E ocean toons 2 18 Heated Sample Tube Ler ot aS acc iie ecto siete napaerehiineteasvdamestategterates 2 19 R ck MOUNE sedioni ital nastaloa E E 2 19 Establishing Communications eescee
48. e protocols cover the United States and the European Union The SHARP Monitor protocol can be changed within the first 10 seconds after the monitor is turned on by pressing the second key from the left The protocol remains in memory if power is interrupted and needs to be chosen only once 2 8 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Menu Tutorial Thermo Fisher Scientific Installation Menu Tutorial The following screens demonstrate how to change protocols at start up en Refer to able 2 1 for a comparison of the EU and US monitoring protocols Table 2 1 EU and US Monitoring Protocols Monitoring Protocol EU USEPA Concentration Factor 110 100 Stored Values 30 minutes one hour Relative Humidity Threshold 65 58 Maximum Allowable Heater Temperature 45 60 C Minimum Heater Power 5D 2 Software Version Oct 2012 1 21 1 21 The following brief menu tutorial will help to guide you through the menu structure and to complete acceptance testing The status codes within the User Screen should appear as above After the sample stabilizes the ZERO will change to NORMAL However within the first 12 hours the status code of 0040 will remain while the instrument stabilizes Thereafter an operational status of 0000 will appear Should a STATUS code appear within the User Screen that is different from what is shown above or if a ERROR code appears in the User Screen su
49. e the SHARP Monitor uses the radiometric principle of beta attenuation through a known sample area to continuously collect and detect the deposited mass Additionally the beta attenuation chamber measures alpha emissions from the accumulated aerosol and excludes negative mass artifacts due to the presence of daughter nuclides from radon gas decay to achieve a refined mass measurement Simultaneous refined mass measurements of sampled aerosol on the filter tape and sample volume measurement through a calibrated orifice provide a continuous concentration measurement of the ambient mass concentration The collected sample temperature is measured within the attenuation chamber The beta detector of the 5030 SHARP delivers a count rate which is proportional to the intensity of the beta beam The mass is calculated from this count rate according to the following equation Po Xom Fa in _ ______ Pa Fp 1a where Mn mass loading in micrograms ug fo background count rate with an unloaded filter 1 s Pa the gross count rate with a loaded filter 1 s Foz mass foil calibration factor in micrograms ug FB On global natural B count rate ratio 3 5 On the gross amp count rate of natural aerosol radioactivity 1 s and Oo background a count rate 1 s Model 5030 SHARP Monitor Instruction Manual 1 3 Introduction Calculation of Particulate Mass on Filter Tape The theoretica
50. ease make sure not to switch off the pump by pulling off the connecting cable plug Otherwise the device assumes that the pump is defective or the tubing was pulled off and consequently sets a corresponding error status Thermo Fisher Scientific Operation Service Menu For the purpose of inserting a new filter tape it is possible to open the measuring head by pressing YES The pump is then switched off automatically In case the measuring head has been opened as described in the previous menu the filter tape transport motor can be switched on by pressing the YES key The number displayed symbolizes the counts of the incremental encoder This way it is always possible to check the filter tape for correct transport for example especially after installing a filter tape printer To stop the motor press the NEXT and BACK keys Subsequently the measuring head should be closed again or a filter change should be performed to continue operation To close the measuring head press YES The user may also press the FC Z key to initiate a full filter change and zero if sampling is to resume Press NEXT Mass Display In this screen the instantaneous mass reading MASS smoothed mass QLF are made In this menu the mass can be set to zero or the entire mass calculation can be reset using the ZERO and RESET keys respectively Once the mass is stable the QLF value will appear with an asterisk next to that value and a co
51. ective date time instrument status and classification Thermo Fisher Scientific Thermo Fisher Scientific Introduction Calculation of Concentration Averages Every 30 minutes the 1 hour and 3 hour average concentration is calculated as a mean value from the latest two 2 and six 6 30 minute average concentration values respectively After midnight 00 00 the daily average concentration is calculated from the valid 30 minute averages of the previous day The 30 minute average 1 hour average 3 hour average and 24 hour average concentrations are displayed on the Model 5030 LCD display by pressing DISP These data are also available via the serial interfaces COM1 COM2 by remote commands and print format command The Model 5030 airflow schematic is shown in Figure 1 2 This figure shows the general locations of the ambient sample and heater wall temperature sensors the upstream sample RH sensor the vacuum differential orifice and barometric pressure sensors and the vacuum pump controlled by variable speed Through proper sensor placement a continuous air density correction is applied to the beta attenuation derived concentration A dynamic average of this concentration is continuously calculated The ratio of the dynamic beta concentration to the dynamic nephelometer concentration is also continuously calculated This ratio is then used as a correction factor CF for the one minute average nephelometer reading Ther
52. ef Press START to begin the functional check During this check Rref will increase to approximately 50 of Rg After approximately 60 seconds the Rref average value is NOT within 40 60 of Rg the automated adjustment procedure should be completed through the Calibration menu refer to the Calibration chapter otherwise press STOP and then press NEXT The Rg R and Rref values should be recorded with each functional check The following screen will display digital signals of the Model 5030 SHARP sensors Note Should one of the values within this screen blink repeatedly this is an indication that a sensor malfunction is occurring Should this occur please see the Troubleshooting chapter a In this screen the sensors are presented with appropriate units of measure A description of these sensors appears in the following table Press NEXT 3 14 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Analog Output Test Thermo Fisher Scientific Operation Service Menu Sensor Units Description T1 G Ambient temperature sensor T2 G Sample temperature sensor T3 G Orifice temperature sensor T14 G Heater outer wall temperature sensor P1 hPa Orifice differential pressure P2 hPa Differential vacuum under filter tape P3 hPa Barometric pressure RH RH Sample relative humidity In this screen the user can test the analog signal output being sent to their external data logger By pressing the
53. efore the following applies SHARP Nein C14 tv Ne Tv n where Nein Nephelometer 1 minute running average ug m C14 tv Dynamically filtered Beta derived concentration ug m Nf_tv Dynamically filtered Neph derived concentration ug m3 Model 5030 SHARP Monitor Instruction Manual 1 7 Introduction Calculation of Concentration Averages T1 Ambient temp deg C T3 Orifice temp deg C T4 Heater temp deg C RH Sample RH RH T2 Sample temp deg C Speed Controlled Vacuum Pump P3 hPa P2 hPa P14 hPa AP barometric vacuum pressure Orifice 500 1 500 hPa 0 500 hPa 0 100 hPa Figure 1 2 Model 5030 SHARP Flow Schematic The Model 5030 SHARP provides an updated concentration every 4 seconds via the analog output serial output and user menu User selected 30 minute or 60 minute concentrations are date and time stamped with any status error conditions logged to the internal memory 1 8 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Introduction Specifications Specifications Table 1 1 lists the instrument s features and specifications Table 1 1 Model 5030 Specifications Feature Concentration ranges Minimum detectable concentration limit Hourly precision Measurement time resolution Precision between two monitors span drift Display resolution Accuracy Sources Detectors Air flow rate Output Anal
54. el 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Servicing Nephelometer and Beta Attenuation Servicing 7 Click on the Program button settings FH 62 C14 Da 3600 v Yersion huen C z804C1 4 dowa SHARP_1_1 HEX rogram jelect source Me Model 5030 SHARP Monitor Instruction Manual 7 7 Thermo Fisher Scientific Servicing Nephelometer and Beta Attenuation Servicing The first screen that appears on the SHARP instrument indicates the address of the data bytes being received This screen is shown below The transfer takes approximately three to five minutes RECEIVING FLASH DATA Data Byte Address Screen After a successful firmware upload the Flash EEPROM is programmed The following screen is displayed PROGRAMMING FLASHMEM Programming Flash Memory Screen After successfully uploading the new firmware to the Model 5030 SHARP the instrument will automatically restart with the new firmware version You can now close the WinUpdate program The initial screen shown at startup appears for approximately 30 seconds This screen contains the firmware version The version for example v 1 02 should be checked to make sure that it corresponds to the new version This can also be done with winupdate by clicking on the Version Query START button If the firmware upload was faulty or the programming of the Flash EEPROM did not work correctly the instrument starts
55. er Supply Check that all boards and connectors are seated properly Replace with spare boards to isolate the problem Enable keypad through menu Tighten reel nuts Replace with new filter tape Adhere filter tape to take up reel and wind over Itself once Replace optical tape transport sensor Replace motor Replace pressure transducer Replace or repair recorder and or leads Run Model 5030 on a zero filter if quiet there is no malfunction Clean optical bench Replace board with a spare board Find and repair leak Recalibrate pressure or temperature transducers Replace one board at a time with a spare board to isolate the defective board Replace recorder Turn Zero off Thermo Fisher Scientific Troubleshooting status Messages Table 6 1 Troubleshooting Guide continued Malfunction Possible Cause Action Span output on Turn span off Digital electronics Replace board with a spare defective board Display is off Wrong contrast setting Adjust potentiometer on board LCD cable loose Check connection and cable integrity LCD defective Replace display Status Messages The status messages serve to inform and alert the user of the instrument operation Among these features are the operating status warning status and error messages The status message can be reviewed in the Main Menu and through the internal memory data download In case there is no status message present the measuring instrument
56. erature deg C T3 Orifice Temperature deg C T4 Heater External Wall Temperature deg C P1 Orifice Pressure Drop hPa P2 Vacuum under sample filter tape hPa P3 Barometric Pressure hPa RH Sample Relative Humidity RH Model 5030 SHARP Monitor Instruction Manual 2 11 Installation Menu Tutorial Table 2 2 Barometric Pressure Conversions hPa atm X 1 013 2501 hPa in Hg X 33 8638867 hPa mm Hg x 1 3332239 The second line of the above screen provides the T1 T2 T3 and T4 measurement The third line of the above screen provides the P1 P2 P3 and RH measurements Assuming adequate time has passed for thermal equilibration and the vacuum pump has been drawing room air into the instrument compare the ambient temperature T1 sample temperature T2 orifice temperature T3 and heater temperature T4 to your NIST traceable thermometer Note At this point during acceptance testing the mini ambient heater temperature assembly is attached to the rear of the instrument Please be sure that the pump exhaust or any other heat source is not influencing these sensor readings One Point Temperature As per 40CER Part 50 Appendix L Section 9 3 record the T1 T2 T3 Verification and T4 sensor readings from the Model 5030 and compare to your NIST traceable thermometer Each of these measurements should be within 4 C tolerance of your NIST traceable thermometer Within this tolerance the temperature
57. esistance heater connectors to the upper most exposed copper tubing and the lower most exposed stainless sample tube 24 Connect one 1 blue gray heater control cable to each brass resistance heater connector Wrap exposed stainless sample tube with insulation provided 25 Plug the heater control unit amphenol connector into the rear of the Model 5030 labeled heater 26 Check connections for proper installation 27 Set monitor power switch to the ON position three wire grounding cords Under no circumstances should this grounding system be defeated WARNING The Model 5030 Monitor and pump are supplied with Establ ish n Unless specified upon order the Model 5030 comes equipped with a default p p quipp Communications analog output signal of 0 20 milliamps mA Analog Output Installation This setting can simply be adjusted to a 4 20 mA setting via the user screen In order to configure the Model 5030 for an analog output of 0 10 volts V jumpers on the main circuit board must be repositioned POWER TO THE INSTRUMENT OFF FIRST AND UNPLUG FROM WARNING If the output signal jumpers are to be changed TURN THE A N THE POWER SUPPLY 2 22 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Installation Establishing Communications The Model 5030 analog output of measured aerosol concentrations can be accessed from the rear I O socket on the central unit Pin numbers 12 and 13 from the I O socket
58. essages form the detailed error status and the global error failure status Table 6 12 Table 6 12 Detailed Error Status and Global Error Status Error Status Description 01 0000 0000 0000 0004 SaveRAM error backup battery empty 02 0000 0000 0000 3000 Lifting position opening of the filter tape gap has not been recognized Filter tape fissure no filter tape transport has been recognized 04 0000 0000 0001 0000 Differential pressure sensor 6 10 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Troubleshooting Status Output by Potential Free Relay Contacts Status Outp ut by If the respective status code is not set the relay circuit will be closed Potential Free Relay Contacts If the respective status code is set the relay circuit will be open Each relay has one potential free change contact The self surveillance routine of the Model 5030 SHARP is executed every second and the relays are set or reset according to the actual status Status Reports of the standard relays on the main board include Relay 0 signals the Operation Status Relay 1 Nephelometer Auto Ranging Relay 2 signals the Error Break Down Status Outp ut by Serial Remote Control Commands Interfaces COM1 and COM2 After receiving the read command for example lt CR gt the device returns Detailed Erfor Status Global Error Status Warning Limit and Operation Status Data Protocol with Network Conne
59. example 205 LSB and the as found one minute average zero measurement under NEPH for example 1 3 pg m Generally the user should allow 3 5 minutes for the Nephelometer reading to stabilize after disturbing the inlet connections The other two values appearing on this screen is the long term beta concentration under C14 for example 2 5 ug m and the current hybrid concentration to the right of CONC for example 0 7 ug m In order to zero the nephelometer press ZERO on the keypad and the following screen will appear After pressing ZERO the screen will begin an automatic 60 second average of the nephelometer operating on the 0 1 000 ug m concentration range The counter is in the lower right hand of the screen After the first range is zeroed the second Range 0 10 000 ug m is independently zeroed over a 20 second period Now the Nephelometer background is zeroed for both ranges of measurement Another five minute measurement cycle can be performed and compared to the as found values Performing a SPAN Calibration of the Nephelometer is initially done in the factory During this SPAN Calibration a master nephelometer gravimetrically calibrated to ISO Fine Test Dust 12103 1 is placed immediately upstream of the Model 5030 SHARP During calibration the test dust is delivered to the test assembly and once a stable concentration is achieved the technician will press SPAN on the Model 5030 menu Duri
60. filter change time of day full hours external heating on 1 external heating off 0 set point air flow regulation in l h mass calibration factor Beta temperature compensation factor choosing which averages are saved 2 hour averages 0 1 hour averages 1 concentration according operating volume 0 norm volume 1 Establishes the Range 1 Optical Offset Establishes the Range 2 Optical Offset Establishes the Range 1 Optical Calibration Nephelometer temperature compensation factor Establishes the RH Target Value 0 999 0 255 0 30000 0 120 50 200 02 9999 0 3 100 0 24 0 no filter change 0 3500 0 50000 factory factory Thermo Fisher Scientific Control Commands Thermo Fisher Scientific KV number KW number KY number K K K K K Y RS 232 Commands Remote Control Commands Establishes the maximum heater setting Establishes the minimum heater power 0 20 channel for the analog output 0 12 Norm Temperature Care fo i Of Flag for language selection 0 German 1 English 2 French Italian or spanish Sample vacuum compensation factory factor Barometric Pressure compensation factory factor Calibration factor of the air flow rate write parameters to EEPROM ZIYYMMDDhhmmss set date and time lt D DUD n m gt y lt y gt o0 01 pump off pump on filter change Data output according to the selected pr
61. filter tape is usually replaced every year but this can also depend on the non standard operational parameters chosen by the user or the loading per filter spot In high concentration areas more frequent filter changes can occur due to higher loading As a basis for an estimation of this time the reference can serve that 40 m of tape per roll is sufficient for approximately 800 900 single measurements Due to the uncertainty of filter tape life in higher concentration areas checking the filter tape every 6 9 months may be warranted To change the filter tape follow the instructions in the Installation chapter Vane replacement must be done outdoors Failure to do so may introduce carbon particles into the air and damage electronic equipment Before servicing the vacuum pump must be switched off and secured from any accidental start up In order to replace the vanes the silencer housing the silencer diaphragm the distance ring and the cylinder cover must be removed see Figure 7 1 Servicing of the Nephelometer and Beta Attenuation Chambers should be performed by a trained technician A technical bulletin is available via the internet at http www thermo com air 7 2 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Servicing Nephelometer and Beta Attenuation Servicing Silencer Diaphragm Cylinder Cover Distance Ring Figure 7 1 Pump Parts Location Use an air hose to blow carbon particulate fr
62. foils come in a set and must not be mixed with other sets since a bias in mass calibration will occur Since the beta attenuation method is linear with mass increase the Model 5030 need not be calibrated in the exact range of beta attenuation per filter spot What is important is calibrating the corresponding beta count reduction with an increase of calibrated mass Model 5030 SHARP Monitor Instruction Manual 4 7 Calibration Calibration Menu 4 8 Note To achieve the most accurate mass calibration the T2 sample temperature should be as stable as possible and therefore the instrument should have the IMR heating system turned off and the instrument should be allowed to equilibrate to shelter or ambient temperature If the Model 5030 SHARP is mounted within an ambient shelter then the most stable time of day to perform a mass calibration would be either early morning or late afternoon a To begin the mass calibration using the reference mass foils press YES Please enter the SPAN foil value using the keys Press NEXT The beta attenuation chamber should now open During this period this screen will be displayed for approximately thirty seconds Cut break the filter tape on the left side of the measurement head and pull the remaining filter tape out from the right hand side Then insert the foil holder from the left into open gap Maintaining a slight sideward pressure on the filter holder press NEXT to proceed with
63. has passed If the Model 5030 volumetric flow rate is slightly out of tolerance 5 the acceptance test should be classified as marginal If the volumetric flow rate performance is less than marginal please contact Thermo Fisher Scientific s Technical Support at 866 282 0430 or your local sales representative The Model 5030 Volumetric flow rate calibration is covered in the Calibration chapter Perform a leak test Refer to Leak Test Procedure on page 2 10 Prior to field installation the inline nephelometer should be tested and zeroed There are two approaches that can be used at this point e Perform a background zero on the Model 5030 nephelometer 2 minutes or 2 14 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Installation Menu Tutorial e Perform an overnight zero test to evaluate absolute zero measurement and calculate the instrument detection limit Assuming this test is continuing from the previous user screen Continue to press NEXT until the following screen appears Press YES If the screen indicates the Calibration is locked press SET to unlock Calibration menu Increment the calibration code to 4 by pressing the key Press NEXT The Calibration Screen can now be fully accessed Continue to Press NEXT until the following screen appears At this screen Press YES At this screen there are four 4 parameters of co
64. he difference is less than 0 80 L min 80 ml min the the leack check passes If it is greater than 0 8 alpm check for leaks in the system by checking the various fittings upstream of the measurement head If the source of the leak cannot be found the instrument requires service by a trained technician Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Chapter 6 Troubleshooting The Model 5030 SHARP has been designed to achieve a high level of reliability Only premium components are used thus complete failure is rare In the event of problems or failure the troubleshooting guidelines presented in this chapter should be helpful in isolating the fault s For additional fault location information refer to the Preventive Maintenance chapter in this manual The Technical Support Department at Thermo Fisher Scientific can also be consulted in the event of problems See Service Locations at the end of this chapter for contact information In any correspondence with the factory please note the serial number of the instrument This chapter provides the following troubleshooting information static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component For more information about appropriate safety precautions see the Servicing chapter CAUTION Some internal components can be damaged by small amounts of Safety Precautions Read the safety prec
65. hey must be saved via the CALIBRATION menu in order to become new default settings Otherwise the original parameter settings will be restored when RELOAD is used within the CALIBRATION menu a 24 Hour Zero and Perform the following steps to thoroughly evaluate the absolute zero and Detection Limit detection limit of the Model 5030 1 Keep the instrument in the Calibration Mode Status 0070 2 Maintain the HEPA filter at the inlet By conducting this test the zero measurement should run for approximately 24 hours After performing this test the hourly data should be downloaded from the instrument memory The average of 24 consecutive measurements would be the 24 hour absolute zero of the instrument With a sample population of 24 one hour measurements an hourly detection limit can be calculated according to DL nr 20 Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 2 17 Installation setup and Installation Heated Sample Tube Sensor Calibration Setup and Installation Siting whereas is calculated from the following non biased standard deviation equation and Xi is each hourly zero measurement over a 24 hour period After completing the nephelometer zero the acceptance test is now complete Should any questions or issues be outstanding please contact Thermo Fisher Scientific s Technical Support at 866 282 0430 or your local sales representative While the instrument and
66. ibes the front panel display keypad pushbuttons and menu driven software for the Operation and Service menus The Calibration menu is described in the Calibration chapter The 4 line by 20 character alphanumeric display shows the sample concentration instrument parameters instrument controls and help messages Some menus contain more items than can be displayed at one time For these menus use the BACK and NEXT pushbuttons to move through the menus and submenus The keypad of the Model 5030 consists of 4 keys to operate the instrument Together with the display unit these keys form the interactive user surface The functions that are covered by the single keys are described in the lowest line of the display BACK NEXT Moving backwards and forwards within the menu YES Entering a sub menu carrying out the action s being displayed YES NO Switching on off parameter flags h Setting numerical values These keys are only for general information The additional key functions that are more individual or specific within each menu are described in the corresponding menu descriptions During normal operation the keyboard usually is locked The majority of the menu points and all displays can be accessed by pressing the BACK NEXT and YES keys Changing operational settings and the calibration of sensors are only possible after unlocking the keyboard With the keyboard unlocked only changes to the operational settings are possible T
67. ibrations are completed the keypad may be disabled and normal operation should continue Normally a filter change and zero FC Z is usually activated after a calibration Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 4 13 Calibration Reloading from EEPROM 4 14 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Spare Parts Chapter5 Preventive Maintenance The Model 5030 SHARP has been designed to operate unattended for a period of up to one year However monitoring program requirements can vary and sometimes depend upon the application and the regulations that the sampling method must meet This chapter describes the periodic maintenance procedures that should be performed on the Model 5030 SHARP to ensure proper uninterrupted operation Certain components such as the sample pump and filter tape have a limited life and should be checked on a regular basis and replaced as necessary Other procedures such as annual optics and sample chamber cleaning should be performed by a trained technician and periodic checks on the calibration of the pressure and temperature sensors should also be performed In this chapter the specific checks and or cleaning procedures for these elements are reviewed Refer to the Servicing chapter for the component replacement procedures g p p p Table 5 1 lists the recommended spare parts Table 5 1 Recommended Spare Parts
68. ic concentration Output of the last half hour average in pg m Output of the 1h filtered concentration 1 h average concentration ug m 3 h average concentration ug m 24 h daily average concentration pg m T1 temperature sampling head T2 temperature dust sampling chamber T3 temperature inside of the flow meter orifice T4 temperature external heated sampling tube at tube surface all temperature in C P1 differential pressure of the air flow measuring module in Pa P2 low pressure suction chamber P3 Barometer in hPa air flow sampling head operating flow norm air flow 273K 1013hPa air flow rate regulation 0 100 power of external heating 0 100 relative humidity value RH non filtered mass in pg mass on LCD with RC filter ug mass filtered with Quick Lock filter Model 5030 SHARP Monitor Instruction Manual B 3 RS 232 Commands Remote Control Commands m4 m7 UA UB UG UD UP UQ US UT UU ZL B 4 Model 5030 SHARP Monitor Instruction Manual mass filtered with RC filter for 1 hour ug density compensation factor read error transmission counter If at the receiving of data an error has appeared parity error invalid parameters an error counter is incremented Through the reading the counter is set on zero Output of the board type beta count rate Rg 1 s zero count rate Rg 1 s alpha count rate R 1 s zero count rate Rag 1 s natural alpha activity
69. il you arrive at the Main User Screen From here press DISP then press NEXT and the following screen appears Model 5030 SHARP Monitor Instruction Manual 2 13 Installation Menu Tutorial Nephelometer Zero At this screen the Model 5030 volumetric flow rate in units of liters per hour and is shown on the second line of the display next to OPERATION The third line of this screen shows the flow rate in units of standard liters per hour This standard flow rate is corrected to 1013 25 hPa 1 atm 29 92 in Hg or 760 mm Hg and to the temperature displayed next to NORM The last line of this screen shows the pump control voltage output in percent Attach the small sample tube adapter to the Model 5030 inlet Attach the inlet adapter to the sample tube Depending upon your NIST traceable volumetric flow transfer standard FTS you may either attach your FTS now or add the flow audit adapter to accommodate any flexible tubing that your FTS may require Allow 60 seconds to stabilize the flow Note Keep this inlet assembly for nephelometer zero a Record the Model 5030 Volumetric Flow Rate as Qm and the FTS flow rate as Qi assuring that both are being recorded in units of L h Take three 3 readings each from Qm and Qi and average the respective values Use the following equation to calculate the percent difference D 100x L Lt l If D is within 4 then the Model 5030 volumetric flow rate acceptance test
70. int format is triggered Reset This command has the same effect reconnecting the supply voltage load parameter set from EEPROM load PARAMETER file print format 47 write PARAMETER file print format 47 offline online Output commands for file output A O S C T Auto stop ON single line output Auto stop OFF Stop Continue Terminate Model 5030 SHARP Monitor Instruction Manual B 7 RS 232 Commands Data Protocols with Measuring Network Connection Data Protocols with Measuring Network Connection Data Sampling u0 reference count rate on u1 alpha count rate on ua Number high voltage range 0 1600V ud Number reference threshold range range 0 5000 mV b Number Setting the number of days backwards from the current date for terminating the file output Range 0 1000 days 0 will produce the complete file Once the character lt STX gt usually Ctrl B has been received the monitoring instrument MODEL 5030 starts processing the data received at the serial line according to the protocol that has been agreed upon for devices Operating in a measuring network To prevent the measuring instrument from executing data outputs on its own we strongly recommend setting the print format to 0 This is the basic structure of a data protocol lt STX gt Text lt ETX gt lt BCC1 gt lt BCC2 gt Instead of lt ETX gt lt BCC1 gt lt BCC23 it is also possible to send lt CR gt In doing so the bloc
71. internal diagnostics makes this a quick and simple process Turn on the instrument and allow it to stabilize for one hour prior to calibrating If you are receiving this instrument for the first time the optional acceptance testing in the Installation chapter should also be reviewed If the internal sample temperature sensor T2 requires calibration the IMR heating system should be turned off at least one hour prior to calibrating Calibration Menu Temperature RH and Barometric Sensor Calibration Press YES to enter the Calibration menu Press SET to access the calibration code menu Change the code value to 4 by pressing the keys and press NEXT The Calibration menu should now be unlocked Press NEXT To calibrate any of the Temperature sensors Relative Humidity Sensor or Barometric Pressure Sensor press YES to perform a 1 point calibration Note Wet bath type calibrations are not recommended 4 2 Model 5030 SHARP Monitor Instruction Manual The measured ambient temperature T1 value is displayed To enter the reference value press the CAL key and then the keys The value will be accepted by pressing the NEXT key Reference measurements are made by inserting the reference probe into an attached or nearby naturally aspirated radiation shield After completion press NEXT Thermo Fisher Scientific Calibration Calibration Menu The T1 calibration procedure above is also valid f
72. it is also permitted to send several stop codes Besides the characters lt CR gt and lt LF gt also the character 7Fhex or respectively FFhex can be used as stop code The Model 5030 is provided with a receive buffer of 256 characters Consequently several commands can be received immediately one after the other For example a complete set of parameters approximately 20 commands can be sent to the Model 5030 as one contiguous string of commands The entire systems structure allows for operating several measuring instruments being connected to a common bus line RS485 This way all commands can be received from all devices In the event a command is to be executed by one precisely defined device then the respective device address has to precede the command character when sending Model 5030 SHARP Monitor Instruction Manual B 1 RS 232 Commands Remote Control Commands Remote Control Commands A device address is a number followed by a colon Consequently a command usually looks like the following Address Command code number stop code The information in brackets is optional As far as the execution of the command is concerned it makes no difference whether a command is entered via the keyboard or via the serial interface In case the system detects unreasonable parameters when receiving a command such as parameters that are no longer within the admissible range the respective command will not be executed and the e
73. k Plateau Flag Counter 10 pump was switched off when nominal air flow could not be reached Thermo Fisher Scientific Troubleshooting Status Messages 0000 0000 0000 0000 C Sum status of the pressure sensors Table 6 7 Table 6 7 Pressure Sensors Code Definition 01 differential pressure sensor P1 over range 02 low pressure sensor P2 over range 04 barometric pressure sensor P3 over range 10 P2 lt 10 hPa 20 difference pressure P1 lt 1hPa 0000 0000 0000 0000 D Sum status of the air flow regulation Table 6 8 Table 6 8 Air Flow Regulation Code Definition 01 regulation deviation gt 5 0000 0000 0000 0000 E Sum status of the sample heater Table 6 9 Table 6 9 Sample Heater Code Definition 01 T4 exceeds max heater temp gt 2 C 02 RH Sensor Over Range Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 6 9 Troubleshooting status Messages 0000 0000 0000 0000 F Sum status of the temperature measurement Table 6 10 Table 6 10 Temperature Measurement Code Definition 01 temperature I1 over range 02 temperature T2 over range 04 temperature T3 over range 08 temperature 14 over range 0000 0000 0000 0000 G Sum status of nephelometer measurement Table 6 11 Table 6 11 Nephelometer Measurement Code Definition 01 nephelometer output over range Overlay of Several Status The error codes of the detailed error status messages are added and thus M
74. k check will be disabled The response of the measuring device will be terminated by lt CR gt lt LF gt if the control or inquiry command had an lt CR gt at the end If the command is terminated with lt ETX gt usually Ctrl C and block check the response of the measuring instrument will be also terminated with lt ETX gt and lt BCC1 gt lt BCC2 gt Upon request the measuring instrument sends a measuring data protocol Transmission of the measuring data is released by the following sequence of characters lt STX gt DA Address lt ETX gt lt BCC1 gt lt BCC2 gt where Address Device address 3 characters leading zeros can be replaced by lt SP gt It is also possible that the address can be completely dropped The address at the measuring instrument is set by using the keyboard Menu OPERATION Device address B 8 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific RS 232 Commands Data Protocols with Measuring Network Connection Sampling is valid and response will be given if e the lt STX gt is followed by the characters DA e the address is correct or not existing e the lt ETXs is followed by two correct BCC characters e or lt ETX gt lt BCC1 gt lt BCC2 gt is replaced by lt CR gt The following is an example for a valid inquiry at the device having the address 5 lt STX gt DA lt CR gt lt S TX gt DA005 lt CR gt lt S TX gt DA lt SP gt lt SP gt 5 lt ETX gt lt BCC1 gt lt B
75. l 5030 is placement within a standard 19 inch rack mounting Future planning should be made to reserve the topmost rack mounting position available due to the vertical positioning of the sample tube directly from the roof into the top of the Model 5030 In addition modification to the rack cabinet to accommodate the vertical tubing connection also needs to be considered prior to installation Review the following installation steps prior to field installation 1 Mount the Model 5030 to the rack using a set of FH132 sliding rail hardware 2 Determine the location of the Model 5030 inlet tube on the roof enclosure ambient shelters are already provided with this location cleared Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 2 19 Installation setup and Installation 3 Drill a 2 inch 64 mm diameter hole at that location through the roof 4 Caulk around the 2 12 inch hole and place the roof flange over the hole for the ambient shelter a gasket is provided in place of the caulking for this step 5 Secure the flange in place with four 3 8 inch lag bolts Caulk around the lag bolts to prevent leaks 6 Thread the black tube to flange coupling into the flange until fully tightened Caulk around the outside edge of the coupling flange interface 7 Remove the upper coupling with rubber ferrule and set aside 8 Determine the exact length of sample tube needed above the roofline to accommodate the in
76. l calibration factor Fa is given by A 2 cal Z ail mg 6 600 ug ulp 03 where A filter spot area cm and u p mass attenuation coefficient for C cm mg For continuous beta compensation during changing temperature and pressure the following equation is applied B Bp Ckp AT kp o AP K 3 AP I where D amp compensated beta count 1 s Br raw beta count 1 s AT gt T2 Tz change in sample temperature since filter change C AP2 P2 P29 change in vacuum under filter tape since filter change hPa AP3 P3 P30 change in barometric pressure since filter change hPa kr temperature coefficient kp2 sub filter pressure coefficient kp barometric pressure coefficient 1 4 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Calculation of the PM25 Concentration with Digital Filter and Fixed Time Constant Thermo Fisher Scientific Introduction Calculation of Particulate Mass on Filter Tape Calculation Mode mT C digital Differen digital mass filter tiation concentration filter From the accumulated particulate mass Xm a discrete mass value m is calculated every four 4 seconds The discrete mass is then passed through a digital filter with the time constant t1 of 20 minutes The filter smoothes the discrete mass fluctuations resulting in a smoothed discrete mass value mpm The mass differentiation with respect to time in then calcul
77. le to the nearest 0 1 C This thermometer should be referenced to within an accuracy of 0 5 C to NIST traceable precision thermometers Multiple thermometers may be used to cover the temperature range as long as each thermometer meets the accuracy and readability specifications described above A barometer capable of measuring barometric pressure over a range of 600 to 800 mm Hg 80 to 106 kilo Pascals kPa and readable to the nearest 1 mm Hg At least once a year this barometer should be calibrated to within 5 mm Hg of a NIST traceable barometer of known accuracy Flow rate Transfer Standard FTS measurement equipment capable of calibrating or verifying the volumetric flow rate measurement with an accuracy of 2 percent This flow rate standard must be a separate stand alone device It must have its own certification and be traceable to a NIST primary standard for volume or flow rate Dry piston meters and bubble flow meters should only be used under controlled laboratory conditions Ambient field measurements should use a NIST traceable low pressure drop orifice venturi flow meter such as BGI Delta Cal A relative humidity RH standard capable of measuring in the range of 35 75 RH readable to the nearest 0 5 RH and accurate to within 2 RH Model 5030 SHARP Monitor Instruction Manual 4 1 Calibration Pre Calibration Pre Calibration Prior to calibration be sure the Model 5030 is operating properly The Model 5030 s
78. let assembly Assuming an inlet height of 2 meters 78 34 inch a PM 5 inlet assembly would require exactly 1 391 mm 54 34 inch of sample tubing above the roofline and a PM inlet assembly would require 1 521 mm 59 34 inch of sample tubing above the roofline Cut the stainless steel sample tube and debur the inner and outer edge of the sample tube to avoid cutting the O rings on the inlet adapter and blocking any aerosol entering the sample tube 9 Remove the two sets of brass resistance heater connections from the heated sample tube and set aside 10 Place the inlet tubing through the roof flange and onto the top of the Model 5030 Note PLEASE PAY EXTRA CARE TO THE INTEGRATED AMBIENT HEATER TEMPERATURE SENSOR CABLE ASSEMBLY THAT MUST PASS THROUGH WITH THE HEATED TUBE 2 20 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific 11 J2 13 14 I5 16 ive 18 19 20 Installation Setup and Installation Place the rubber ferrule and coupling over the heated sample tube and thread the coupling into the lower coupling adapter already secured APPLY ONLY FINGER TIGHT At instrument level properly align and tighten the stainless steel knurled nut onto the top of the Model 5030 Return to the roof level and firmly tighten the roof flange coupling assembly Caulk around the coupling to sample tube interface to avoid leaks Attach the ambient temper
79. mediately to the Startup Procedures and skip the Acceptance Testing To assure the best quality data it is recommended that you perform an acceptance test Frequently as part of a quality assurance program acceptance testing will be conducted prior to field installation This is an excellent opportunity to compare the monitor to the primary and transfer standards that are being used within the monitoring program Furthermore it is an opportunity to assure that the monitor is operating according to the manufacturer specifications After acceptance testing a completed monitoring installation will require final volumetric flow rate verification The following list of figures will help to identify the Model 5030 components and accessories Figure 2 1 Model 5030 Front Panel and Component List Figure 2 2 Model 5030 Rear Panel and Component List Figure 2 3 Vacuum Pump Assembly and Connectors Figure 2 4 Heated Sample Tube Figure 2 5 Roof Shelter Flange Installation Figure 2 6 Zero Test Assembly 2 2 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Installation Acceptance Testing and Startup Procedures Figure 2 7 Model 5030 Main Circuit Board Figure 2 1 Model 5030 Front Panel and Component List 1 Inlet Nephelometer connector shown with inlet cap 2 Nephelometer Beta detection chamber connection 3 Beta Attenuation chamber 4 Filter tape supply reel 5 Filter tape take up reel 6 Reversi
80. nfidence value will appear to the right of the QLE Press NEXT Hardware and Sensor In this screen a diagnosis of the measurements Diagnosis WARE DIAG being made are provided Press YES Beta attenuation Detector In this screen the user can validate the initial beta count Rg the real time beta counts Rg the alpha counts Ra and the reference setting Rref are all being measured by the proportional detector Beta Attenuation Detector Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 3 13 Operation Service Menu Sensor Signals To check the proportionate function of the detector this is best done immediately after a filter change see Mechanic Control Above and FC Z Press START and this will initiate a running average of the R and Rg readings and generally R should be lt 1 0 after approximately 60 seconds During this functional check the right hand side of the screen will show the counter increasing to 900 seconds the running average of Rg and the running average of R from top to bottom of the screen respectively After this test if the R average value is gt 1 0 the automated adjustment procedure should be completed through the Calibration menu refer to the Calibration chapter otherwise press STOP The same test can now be conducted on the reference channel Rref of the proportional detector First press Rref The Rg character should now change to a Rr
81. ng represented by two characters formed like the BCC operating status lt SP gt error status Serial no Number of manufacture to guarantee unique device identification SFKT Special function not used six times the numerical character 0 Note In the previous example the indication is only in pg m if the transmitted variable is the Concentration The user may select other variables for transmission through the Geystec Protocol menu The variables which can be selected are Conc Mass Q OP Q N T1 T2 T4 RH P1 P2 and P3 Significance of the operating status bits 1 Standard Operating and error status as described in the Troubleshooting chapter 2 Compatible with FH 62 I N 02 Keyboard active 04 Filter change Significance of the error status bits 01 Air flow disturbed 02 Breach or end of the filter tape 04 Detector error 08 Heater error 10 Any error occurred lt ETX gt BCC1 BCC2 is replaced by lt CR gt lt LFs gt if the data inquiry has been terminated by lt CR gt B 10 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Remote Control Thermo Fisher Scientific RS 232 Commands Data Protocols with Measuring Network Connection Example GEI Bavaria Hessia protocol including the transmission of the number of black carbon and the concentration of black carbon Inquiry lt STX gt DA lt CR gt Response lt STX gt MD03 001 2578 030000 023 QO00000 lt SP gt
82. ng roller 6 through the left side of the detection chamber and fix the filter tape to the filter tape take up reel 5 using double sided sticky tape Hand tighten the knurled nuts on both the supply reel 4 and the take up reel 5 Thermo Fisher Scientific Installation Filter Tape Installation 6 Press YES to advance the filter tape and the tape counter should be increasing Advance the filter tape until it has wrapped around itself twice on the take up reel 5 Press NEXT 7 At this screen Press FC Z This will perform a filter change and zero and reinitialize aerosol measurement 8 Replace the front transparent cover plate on the central unit In case the inserted filter tape is not correctly tensioned for example in case the reversing roller does not turn during the filter change cycle the pump will be switched on immediately after the filter tape change attempt is complete but at the same time a corresponding error status will occur Consequently the filter tape needs to be checked After investigation another filter change cycle has to be initialized by pressing the key FC Z again Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 2 27 Installation Filter Tape Installation 2 28 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Operation and Service Menus Thermo Fisher Scientific Display Keypad Chapter 3 Operation This chapter descr
83. ng this period the Model 5030 will calculate a one minute average from the nephelometer while the display counts down from 60 seconds to zero At the end of the test run the average concentration from the master Nephelometer is enlisted using the keys Press NEXT 4 10 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Configuration Menu Thermo Fisher Scientific Calibration Configuration Menu Within the Configuration menu the user can choose what sample volume conditions to use to define the standard temperature value and to establish a communication protocol compatible with previous Thermo Fisher Scientific models To enter the Configuration menu press YES By default the Model 5030 SHARP comes with a 100 scaling of the beta attenuation derived aerosol concentration Should any site specific issues require a change in the response in the accuracy slope of the Model 5030 SHARP compared to a reference measurement the response can be adjusted in this screen by pressing the keys After the response scale has been adjusted press NEXT In this menu the user can choose which conditions the sample flow rate and thus sample volume and concentrations are to be reported in The choices are either Volumetric Conditions or Standard Conditions The sample volume conditions can be toggled by pressing the SET key Press NEXT Volumetric conditions are also known as actual o
84. ng sintered roller and filter tape transport sensor 7 Filter tape exchange lever arm and cam 8 Display Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 2 3 Installation Acceptance Testing and Startup Procedures Figure 2 2 Model 5030 Rear Panel and Component List 10 Vacuum pump hose connection 11 Power connection fuse 2 x 6A and main switch 12 3A auxiliary pump connection used on new Busch Becker Pumps 13 Smart Heater connection 14 Ambient Heater temperature sensor connection 15 0 10V Pump control connection 16 50 pin network connection option 21 25 pin I O connection 22 COM serial data interface V 24 RS 232 9 pin D sub female connector 23 COM1 serial data interface V 24 RS 232 25 pin D sub female connector 24 HV Battery Buffer Supply three 3 Alkaline C Cell Batteries 25 HV Battery Buffer Switch on oft test 2 4 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Installation Acceptance Testing and Startup Procedures eT eg a ae my a ae Figure 2 4 1 Meter Heated Sample Tube Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 2 5 Installation Acceptance Testing and Startup Procedures sample Tube to Inlet Adapter Ambient Temp Sensor T1 And Radiation Shield Radiation Shield Mounting Bracket Heated Sample Tube Tube to Flange Coupling Roof Flange Figure 2 5 Roof Shelter Flange Installa
85. ng voltage V outputs are achieved by jumper settings See the Installation chapter Press Yes mA 2V NEXT to 1000 pg m Press NEXT User selected zero point output of 0 mA OV or 4 Here the user has chosen a live zero to bea 4 mA or 2V analog output Press NEXT Here the user can choose the analog output of the default channel by using the keypad Press User selected concentration for the zero point of the analog output range Possible settings 100 Model 5030 SHARP Monitor Instruction Manual 3 11 Operation Service Menu 3 12 User selected concentration for the span point of the analog onus range Possible settings 0 to 10 0000 pg m Press NEXT Language By pressing the SET key you can either select English Spanish or German language to be displayed Service Menu Mechanical Control Model 5030 SHARP Monitor Instruction Manual You are now at the Service menu The Service menu allows the user to carry out hardware and component tests and cable connections Press YES By pressing the SET key operation can be switched over between keypad and serial interface Please note that without enabling the keypad no parameter changes and no actions can be accomplished Press NEXT This sub menu enables the measuring head to be opened and the filter transport to be initiated manually Press Yes The pump can be switched ON and OFF by pressing PUMP Pl
86. nnel no 1 on the main board The analog output can be individually configured by jumpers as voltage output 0 2 10V or as current loop 0 4 20mA The current output can be equipped with a module for potential free signal separation For the analog output a live zero signal 4mA or 2V can be selected The assigned quantity for the analog output can be selected by the user The available quantities and their codes are listed in the table below The symbol is not shown in the configuration display The user should assume the units per quantity as listed in the following table 3 10 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Code o co N O oO FP WO N Symbol CONC MASS Q OP O N TI P T4 RH P1 P2 Operation Operation and Service Menus Quantity Aerosol Concentration Compensated mass Air flow rate Volumetric Conditions Air flow rate Standard Conditions Ambient temperature Temperature at filter tape Temperature of external tube heater surface sample Relative Humidity Differential pressure orifice Vacuum under filter Barometric pressure Aerosol Concentration filtered 1 hour Compensated mass filtered 1 hour range Unit Ug ms Ug NI h C C G Yo hPa hPa Ug ms ug Here the operator may define the analog output Note Analog output selections on the display will always show units of milliamp mA Correspondi
87. nsideration In the screen above the first value 205 is the nephelometer analog signal in units of least significant bits LSB The second value 1 3 is the nephelometer one minute average aerosol concentration in units of micrograms per cubic meter ug m The third value 2 5 is the long term beta attenuation derived aerosol concentration in units of pg m The fourth value 0 7 is the Model 5030 hybrid real time aerosol concentration in units of pg m Model 5030 SHARP Monitor Instruction Manual 2 15 Installation Menu Tutorial Background Zero From this menu placing a HEPA Filter at the inlet and Pressing ZERO on the keypad can zero the nephelometer A HEPA filter is provided with each Model 5030 for this purpose Furthermore by introducing a known concentration of aerosol to the Model 5030 a span calibration can be performed on the nephelometer However for the purpose of this step only the zero of the nephelometer should be performed To perform a zero measurement on the nephelometer connect the Zero Test Assembly as done previously during the volumetric flow rate verification 1 Attach the small sample tube adapter to the Model 5030 inlet 2 Attach the inlet adapter to the sample tube 3 Attach the flow audit adapter 4 Attach the HEPA filter to the flow audit adapter 5 Allow 5 minutes for the factory zero to stabilize At the end of 5 minutes the ANALOG and NEPH values should be stable The N
88. o calibrate the unit a code must be entered to further unlock the Calibration menu Model 5030 SHARP Monitor Instruction Manual 3 1 Operation Operation and Service Menus Main User Screen STATUS 0000 NORMAL STATUS 0009 CHANGE STATUS 0002 ZERG ERROR 00 ERROR 00 ERROR 00 PM CONC 12 Fugi m3 PM CONC 12 pgi m3 PM CONC 12 Fug m3 DISP BACK NEXT DISP BACK NEXT DISP BACK NEXT In the Main User Screen the status code error code and aerosol concentration are found The concentration value in micrograms per cubic meter g m will be updated every 4 seconds By pressing DISP and NEXT other values such as aerosol mass air flow rate average concentration values error status and time can be displayed The Main sub menus are as follows This is the main User Screen showing a combined STATUS Code combined ERROR Code and PM Concentration press DISP This screen provides the current aerosol concentration and accumulated mass in micrograms press NEXT This display shows the volumetric flow at the inlet the flow rate at STP conditions standard temperature and pressure 1013 hPa and 25 C and the pump power Please note the standard temperature is adjustable in the Calibration menu Press NEXT This screen shows the most recent 30 minute one hour three hour and 24 hour average concentrations carried over from prior operation Please note that the 24 hour average is the daily average Press NEXT
89. o store these settings press YES All parameters dates and calibration data are written into the EEPROM These data are reloaded either in case an error is detected in the battery buffered RAM when switching the main switch or by simply giving the respective command via keyboard entry in the next screen 4 12 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Calibration Reloading from EEPROM The system indicates whether the writing process has been successful or whether a write read error has occurred It should also be noted that any Operation menu changes see the Operation chapter should also be saved to EEPROM If a power outage should occur Operation menu changes will revert back to prior settings Reloading from CALIBRATION Should a program error occur it is first EEPRO M RELOAD PARAMETERS recommended that the user attempt to reload FROM EEPROM VES BACK NEXT the operational parameters from the EEPROM CAUTION If operational parameter changes have been made within the Operations menu they must be saved via the CALIBRATION menu in order to become new default settings Otherwise the original parameter settings will be restored when RELOAD is used The RELOAD command is also used if any memory errors are seen Furthermore RELOAD from the EEPROM will happen automatically after the power is turned on and if an error in the battery buffered SAVE RAM has been found a After all cal
90. og output Operating environment Power supply instrument Pump Dimensions Instrument Pump Description 0 to 1 000 g m and 0 to 10 000 g m auto ranging lt 0 5 g m 20 one hour time resolution lt 0 2 g m 26 24 hour time resolution 2 ug m lt 80 g m 5 ug m3 gt 80 g m One minute updated every 4 seconds 0 5 ug m3 2 c 24 hour time resolution 0 002 per day lt 0 7 per year 0 1 g m internally logged and displayed data 5 compared to 24 hour FRM Optical IRLED 6 mW 880 nm Beta Carbon 14 lt 3 7 MBq lt 100 Ci 5700 year half life Optical silicon hybrid amplifier Radiometric proportional counter a and 1 m h 16 67 Ipm measured across an internal sub sonic orifice Two serial interface RS232 25 pin and 9 pin 4 20mA or 0 10 output of concentration ug m specify upon order 22 to 140 F 30 to 60 C Non condensing 100 240V 50 60Hz 330W max 15W without pump or heater 100 110 100 120V 50 60hz or 220 240V 50 60hz 100W 19 inches W x 12 25 inches H x 13 inches D A83mm W x 311mm H x 330mm D 8 25 inches W x 8 75 inches H x 4 25 inches D 210mm W x 222mm H x 108mm D Model 5030 SHARP Monitor Instruction Manual 1 9 Packaging and Thermo Fisher Scientific Transport Lifting Unpacking Chapter 2 Installation The following installation procedures for the Model 5030 describe packaging lifting the instrument unp
91. om the vane cavity filter or respirator WARNING Avoid inhaling carbon particulate Use an approved particle When installing new vanes be sure the beveled side points outwards see Figure 7 2 Reassemble the parts in the reverse order ww Figure 7 2 Carbon Vane Installation Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 7 3 Servicing Nephelometer and Beta Attenuation Servicing Firmware Update Firmware for the Model 5030 SHARP can be updated by exchanging its FLASH EEPROM However it is more easily accomplished through the transmission of a new program code via the COM1 serial interface During transmission the program is saved in RAM After the transmission has been completed without corruption the program code is written into the Flash EEPROM A download of the Parameter List Print Format 8 should be done prior to any firmware updates Refer to Print Formats in the Operation chapter Use the following requirements and steps to update to a new firmware version Requirements e PC with Windows 98 or higher with COMI serial interface 9 pin e Model 5030 SHARP with jumpered X30 Pin 1 2 insert longest distance from the Flash EEPROM e Communications Cable with the configuration shown in Figure 7 3 This cable connects the PC 9 pin COMI port to the Model 5030 SHARP 25 pin COM1 port Communications Cable Wiring Diagram Female 9 pin Male 25 Pin Cable Connector Cable
92. on the filter Bq Radon EEC activity concentration Bq m adjustment factor for the optic low pass filtered B concentration low pass filtered optics concentration Instrument model and software version Number are given out read date time of day answer jj mm tt hh mm ss read date time Answer jjmmddhhmmss Thermo Fisher Scientific RS 232 Commands Remote Control Commands read device address output device status The complete error warning and operating status is given out as a string of 22 characters Each character represents 4 status bits with hexadecimal display The first 16 characters show the detailed error status the last 6 characters the global error warning alarm and operating status Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual B 5 RS 232 Commands Remote Control Commands B 6 Write Commands dAlnumber d1 d2 d3 d4 d7 d8 DInumber K4 number KB number KD number KE number KG number KH number KK number KL number KM number KN number KO number KR number KS number KT number KU number Model 5030 SHARP Monitor Instruction Manual set serial Number print format COM 1 print cycle in minutes print cycle in seconds Baud rate COM 1 and COM 2 device adress print format COM 2 set print format e g D8 print format no 8 concentration factor filter change dust load in ug filter change cycle in hours
93. or Status and Global Error Status oo 6 10 Table 8 1 Optional Equipment Parts List cece eceeeeesteereeeenere 8 1 Model 5030 SHARP Monitor Instruction Manual xv Tables xvi Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Chapter 1 Introduction The Model 5030 Synchronized Hybrid Ambient Real time Particulate SHARP Monitor is a hybrid nephelometric radiometric particulate mass monitor capable of providing precise one minute real time measurements with a superior detection limit The SHARP Monitor measures the mass concentration of ambient PMi0 PM2 5 and PM o aerosol in real time The SHARP monitor incorporates a high sensitivity light scattering photometer whose output signal is continuously referenced to the time averaged measurements of an integral beta attenuation mass sensor This system achieves heretofore unattained short term precision and accuracy The SHARP monitor incorporates advanced firmware to optimize the continuous mass calibration of the nephelometric signal ensuring that the measured mass concentration remains independent of changes in the particle population being sampled The SHARP monitor incorporates a dynamic heating system DHS designed to maintain the relative humidity of the air passing through the filter tape of the radiometric stage well below the point at which the collected particles accrete and retain liquid water This DHS system minimizes the intern
94. or the T2 HEAD Temperature also referred to as sample temperature and can be referenced to shelter temperature if the Model 5030 has been equilibrated for approximately one hour while sampling room or shelter air Press NEXT The T1 calibration procedure is also valid for the T3 system temperature located at the orifice for flow measurement Sufficient time should be given for the T3 sensor to equilibrate to the T2 temperature approximately 45 minutes with no heating Press NEXT The T1 calibration procedure is also valid for the T4 Heater Outer wall temperature sensor This sensor can be removed from the heated tube assembly and equilibrated to room or reference temperature conditions within 5 10 minutes Press NEXT Similar to the T2 sensor it is important for the instrument to be equilibrated to the conditions of the incoming air temperature since any air temperature differential from the RH reference device and the RH sensor located within the monitor can influence the accuracy of this calibration To enter the RH reference value press the CAL key and then the keys to adjust the RH sensor to the reference measurement The value will be accepted by pressing the NEXT key Enter the absolute barometric pressure P3 on site make sure not to use a pressure that refers to sea level If local airport data is being used be sure to correct for elevation To enter the P3 reference value press the CAL key an
95. orts are labeled COM1 No 23 and COM2 No 22 and are a 25 pin and 9 pin female connectors respectively HyperTerminal is the software used to connect to the Model 5030 The communications protocol used for both serial ports is as follows Baud rate 300 600 1200 4800 or 9600 Data Bits 7 Parity Even Stop Bits 2 Flow Control Hardware Model 5030 SHARP Monitor Instruction Manual 2 25 Installation Filter Tape Installation It is recommended that COM2 be used for remote dial up connection and COM1 be reserved as either an onsite interface or for scheduled data printouts One COM1 cable is provided with each Model 5030 A full explanation of serial communication is provided in the Operation chapter p Filter Tape Installation From the Service menu press YES Enable the keypad by pressing SET and then press NEXT From this screen press YES Open the Detector Head by pressing YES Use the following procedure to install the filter tape Figure 2 1 l 2 26 Model 5030 SHARP Monitor Instruction Manual Open the front transparent cover plate on the Model 5030 Loosen the knurled nuts on both the supply reel 4 and the take up reel 5 and remove any used filter tape and empty the supply spool Put a full roll of tape on the filter tape supply reel 4 and place the empty take up spool on the filter tape take up reel 5 Feed the filter tape from the supply reel clockwise around the reversi
96. oting status Messages Examples Status Significance 011 0010 Manual operation 0001 Mechanical Filter change 0082 0080 Power Supply Switched on 0002 Zeroing mass 00A9 0001 Filter change mechanical 0008 Pump off 0020 Calibration enabled 0080 Poewr Supply Switched on Note Below are the combinations of potential added status codes and their breakdown In the STATUS example above recognize that the A in 00A9 shows a combination of 20 and 80 for the Operating Status Do not confuse this with a 02 and 08 for Operating Status The positioning of the alphabetical character is key to defining which codes the instrument is reporting Being able to recognize these subtleties will allow the user to easily define and troubleshoot the Model 5030 as necessary Below is a matrix of alphanumeric combinations Status Codes Alphanumeric Combinations C CA Cc C 8 4 D 8 4 1 E 8 4 2 F 8 44 2 41 Detailed Status Messages From the Main Menu a Global Error Status appears as a 2 hexadecimal figure lable 6 4 indicates the codes and general definitions Each code should be interpreted by reviewing the detailed error status codes Global Error Status 6 6 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Troubleshooting status Messages Table 6 4 Global Error Status Code Global Error Status Definition Field 01 Sum status of the data and program memory A 02 Sum status of sampling and measuring system B 04 S
97. ould be established and maintained by the user If using a WINS Impactor Figure 5 3 with the Model 5030 SHARP for PM 5 disassemble and clean the impactor at least every five sampling days a Impactor Housing Upper TETT a Impactor Well Upper JL a Impactor Well Lower Mpactor Housing Lower Figure 5 3 Exploded View of PM s WINS Impactor 5 6 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Preventive Maintenance Inlet Assemblies The PM 5 impactor is cleaned by separating the upper and lower housings wiping the upper and lower impactor well clean with lint free laboratory tissues or a cloth putting a new filter in the lower impactor well and adding 1 0 1 ml of impactor oil The oil should cover the filter uniformly Reassemble the well and place in the impactor Preparation time can be saved by preparing several spare impactor wells and storing them in a clean particulate free container until needed Once a month with the impactor assembly open inspect the interior of the impactor housing both above and below the impactor well These areas should be clean and dry If necessary clean the areas with a lint free wipe On a monthly basis clean the interior of the impactor nozzle jet using a lint free pipe cleaner or similar tool Also monthly check the O rings for distortion cracks fraying or other problems and replace as necessary Cyclone Maintenance Ifa Sharp Cut Cyclone or a BGI
98. ounted Figure 4 1b shows the height of pulse as a relation of count rate versus the threshold in mV This system is designed to be able to separate the beta B radiation from natural alpha radioactivity Radon The natural alpha particles have higher energies than the 4C betas Therefore the alpha particles give a higher signal If the HV is too low the count rate of the detector is not in the plateau If the HV is too high the system measures more 4C beta counts as alpha activity Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 4 5 Calibration Calibration Menu HUJ 1206 Sref 43 Re 20809 HL 1358 sef 450 Re 28595 The instructions to Insert Filter Tape are directed at the user to perform a filter change prior to initializing this automatic adjustment rocedure This is described in the Automated p Detector Adjustment procedure described previously Press START The display of the Model 5030 will automatically proceed through the HV and threshold adjustments necessary to bring the detector within operating specifications During this automatic procedure the beta counts Rg the alpha counts Rg and the reference setting Rref are being measured and optimized within this routine T D HU i400 U A pal 8 6 eld Mi sa vik E z z BACK NEXT o BACK NEXT HE 134A Serer 456 G BACE NEXT Re 2051F The procedure is now complete Press NEXT If the Plateau Slope is gt
99. plate 8 nozzles e Easy converting to PM using the PM nozzle plate 8 nozzles Model 5030 SHARP Monitor Instruction Manual 5 9 Preventive Maintenance Leak Check Procedure 5 10 Weather Proofing Leak Check Procedure The Installation chapter covers detailed installation instructions After proper installation it is recommended to check the weather proof installation at all interfaces exposed to ambient conditions Ensure that the condition of the roof flange and silicone caulking will prevent any precipitation from entering the shelter and possibly damaging the instrument s electronics The leak check of the 5030 SHARP is conducted by first placing the factory supplied leak check adapter Thermo part number 110524 00 on top of the inlet adapter Afther the leak check adapter LCA is installed attach a flow meter on top of the LCA The addition of the LCA and the flow meter can cause the instrument to automatically change the filter spot Allow the flow rate to stabilize and then document the flow meter reading The next step is to remove the LCA and reconnect the flow meter onto the inlet adapter Allow the flow rate to stabilize and document the value from the flow meter Compare the volumetric flow rate of the flow meter before and after the use of the LCA and calculate the difference It is normal for the 5030 to have a lower flow rate approximately 0 8 alpm when the LCA is attached compared to without the LCA If t
100. pplemental text information and or detailed error codes can be reviewed and interpreted according to the Troubleshooting chapter By pressing the DISP key the user can enter the User Screen sub menus Once there the user can scroll through the sub menu by pressing NEXT These are the following screens that should be seen upon startup This is the main User Screen showing a combined STATUS Code combined ERROR Code and PM Concentration Press DISP Model 5030 SHARP Monitor Instruction Manual 2 9 Installation Menu Tutorial This screen provides the current aerosol concentration and accumulated mass in micrograms Press NEXT This screen shows the measured volumetric flow rate in liters per hour l h the standard flow rate NI h as well as the pump controller output in percent of the output range such as 68 6 Divide by 60 to obtain liters per minute Press NEXT This screen shows the most recent 30 minute one hour three hour and 24 hour average concentrations carried over from prior operation Press NEXT This screen shows the background radon content measured by the instrument Press NEXT This screen shows the individual text codes in relation to the combined status codes that are expected at startup Press TEXT for additional information This screen shows the additional POWER ON status code after starting the instrument Press NEXT This screen shows the detailed error status co
101. purposes Flow audits can be done once per quarter If the flow rate of the Model 5030 SHARP does not deviate by more than 5 of the auditing standard then no calibration is required except for an annual calibration A drifting control chart from biweekly flow checks can define for the user what the calibration frequency may be for the instrument and if there is any sensor drift However the Model 5030 has been designed to hold a valid calibration for up to one year Please be cautious in choosing flow standards in the field Typically bubble flow meters and dry piston meters should be limited to laboratory use and are not recommended by Thermo Fisher Scientific as an appropriate flow meter for field conditions Thermo Fisher Scientific recommends the use of a venturi style flow meter Four temperature sensors are included in the Model 5030 SHARP e TI ambient sensor e 2 sample sensor located inside the beta attenuation chamber e 3 flow sensor which measures the temperature at the subsonic orifice e 4 heater sensor located on the external heater wall The measuring range of these temperature sensors is 22 to 158 F 30 to 70 C however the Model 5030 SHARP is rated for a temperature range of 22 to 140 F 20 to 60 C The T4 Heater Sensor is rated for a temperature range of 0 100 C Although the Model 5030 SHARP should hold a valid calibration for up to one year typically it is recommended by the USEPA to visit the moni
102. r and damage electronic equipment Before servicing the vacuum pump must be switched off and secured against accidental power up In order to replace the vanes the silencer housing the silencer diaphragms the distance ring and the cylinder cover must be removed Figure 5 1 Blow carbon dust from vane cavity with an air hose res pirator a WARNING Avoid inhaling carbon dust Use an approved particle filter or 5 2 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Checking the Air Flow Thermo Fisher Scientific Preventive Maintenance Checking the Air Flow Silencer Diaphragm Cylinder Cover Distance Ring Figure 5 1 Location of Pump Parts When installing new vanes be sure that the beveled side points outwards see circled areas within Figure 5 2 Reassemble the parts in the reverse order BRN Da YY Figure 5 2 Carbon Vane Installation To check and calibrate the air flow rate please see the detailed description given in the Calibration chapter For this purpose a flow transfer standard FTS is needed to determine and calibrate the air flow preferred flow meters can be supplied by Thermo Fisher Scientific as maintenance accessories Model 5030 SHARP Monitor Instruction Manual 5 3 Preventive Maintenance Temperature Sensors Temperature Sensors Typically it is recommended by the USEPA to visit the monitoring site biweekly to perform a flow check for control charting
103. r local conditions LTP and reference the volumetric sample flow that has entered the inlet Standard conditions STP adjust the measured sample flow rate and sample volume to 1 atmosphere of barometric pressure and a user defined standard temperature Note The sample flow rate at the inlet is always controlled to a volumetric flow rate due to the particle penetration characteristics required for size cut requirements a Model 5030 SHARP Monitor Instruction Manual 4 11 Calibration German Networking Protocol German Networking Protocol Storing Calibration Values and Operational Parameters Depending upon the air monitoring program requirements the standard temperature can be adjusted as needed using the keys Press NEXT to continue The GESYTEC Protocol references network protocols in Germany and can be set to either I N Compatible or toa STANDARD version Press SET to switch between version required by the user Press NEXT to continue In the following two screens the number of variables 1 7 and the value for each variable can be chosen as necessary Press NEXT Press NEXT This Calibration menu asks the user if they would like to set the new parameters such as Calibration and Operation to be stored into the EEPROM If this is not done the next time the power is cycled or a user chooses to Reload Values From EEPROM in the next screen all Operational and Calibration changes will be lost T
104. repairs replacements or corrections required in whole or in part as the result of i normal wear and tear ii accident disaster or event of force majeure iii misuse fault or negligence of or by Buyer iv use of the Products in a manner for which Model 5030 SHARP Monitor Instruction Manual A 1 they were not designed v causes external to the Products such as but not limited to power failure or electrical power surges vi improper storage and handling of the Products or vii use of the Products in combination with equipment or software not supplied by Seller If Seller determines that Products for which Buyer has requested warranty services are not covered by the warranty hereunder Buyer shall pay or reimburse Seller for all costs of investigating and responding to such request at Seller s then prevailing time and materials rates If Seller provides repair services or replacement parts that are not covered by the warranty provided in this warranty Buyer shall pay Seller therefor at Seller s then prevailing time and materials rates ANY INSTALLATION MAINTENANCE REPAIR SERVICE RELOCATION OR ALTERATION TO OR OF OR OTHER TAMPERING WITH THE PRODUCTS PERFORMED BY ANY PERSON OR ENTITY OTHER THAN SELLER WITHOUT SELLER S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO THE AFFECTED PRODUCTS THE OBLIGATIONS CREATED BY THIS WARRANTY STA
105. respective key 0 4 mA or 20 mA an equivalent analog output is provided to the analog channel This allows for adjusting chart recorders connected to the unit and for testing cable connections Corresponding voltage output setting will also apply to this test whereas 4 mA 2V and 20 mA 10V When quitting this menu by pressing either the BACK or NEXT key the measured value will be again output to the analog interface Model 5030 SHARP Monitor Instruction Manual 3 15 Operation Service Menu 3 16 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Chapter 4 Calibration This chapter describes the procedures for performing the necessary sensor calibrations This chapter is also a follow up to the Acceptance Testing outlined in the Installation chapter and a continuation of the menu display descriptions in the Operation chapter Equ I pment Requ I red The Model 5030 SHARP comes with a HEPA filter and adapter for zeroing the instrument Optional mass transfer standards are available from Thermo Fisher Scientific for performing an annual mass calibration However additional specialized equipment is needed to calibrate the Model 5030 for temperature relative humidity barometric pressure and volumetric flow measurements The following equipment should be used Thermo Fisher Scientific A thermistor or thermocouple thermometer capable of measuring ambient temperatures in a range of 30 to 45 C readab
106. ressees 4 12 Storing Calibration Values and Operational Parameters 0 4 12 Reloading fonr EP ROM psiiecieci te cean te tearerriaeceiarecaeseegereenataores 4 13 Chapter 5 Preventive Maintenance scsscssssssssssscsessesessssessseessssssesssaeseneesesseaesess 5 1 Sate Parts ora nc eaeigekea eee ee teers oan 5 1 Maintaining the Sample Vacuum Pump eee eeeeeseeceseeeeeneeeeeeeeeees 5 2 Checking the Air ElOW sscsiicatrntetscaivtsocunlteyanuisaeetatcn EA 5 3 Temperature SE NSOL Ss savedvseserondegeousbedeteransiacesnitesiseiebewtedtermeeae 5 4 Pressure Sensor sits wet cis rcs asamp eee 5 5 ECAS ED coe meee ome Pert om ane PO POP Oo Ser ee On oe ree ENE eS 5 6 PM25 Impactor Cleaning and Inspection eee ee eeeeeeseeeeeseeeeeeeee 5 6 Cyclone Mante hin CC a ad ra a E treed 5 7 USEPA PMio Inlet E EE R EE T E E A EE E EE T E AET 5 8 E ropean PMir Inet patie eat tetera ea E E ATEEN 5 9 Wearer P LOOMING eranen a a E T E 5 10 Leak Cest Procede a e A 5 10 Chapter 6 Troubleshooting s ssssesssssnsunsnnnnsnennnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnan 6 1 Sake Preci ons rnes a rae tehendame teu eaneeaeaans 6 1 Troubles ho tne Ude ees a E textad enmtenaaseneake 6 1 Sa E E E E A A E A ed A E AE 6 3 Stas Conceprand SEC ES naro A E 6 4 Warning and Operating Detailed Status Reports sessssseesesesesseeese 6 4 Structure of the Status CONCEPTION yivccssarcsivecateuionaiiedannances 6 5 Detailed Status ME
107. ressure P3 directly measures the barometric pressure Although the Model 5030 SHARP should hold a valid calibration for up to one year typically it is recommended by the USEPA to visit the monitoring site biweekly to perform a flow check for control charting Should an error in the flow check be significant gt 7 the error may be caused by one of the pressure sensors most probably P3 barometric pressure It would also be beneficial to control chart the P3 sensor with each site visit Furthermore P3 sensor audits can be done once per quarter If the P3 sensor does not agree within 10 mm Hg 13 33 hPa of the auditing standard then a calibration is required in addition to an annual calibration A drifting control chart from biweekly checks can define for the user what the calibration frequency may be for the instrument and if there is any persistent sensor drift Should a fatal error occur with a pressure sensor contact the Thermo Fisher Scientific Note The P1 and P2 pressure sensors are factory calibrated and re zeroed with each filter exchange Calibration for these two sensors can only be done by a factory trained technician The Installation and Calibration chapters provide the procedures for re zeroing the nephelometer Although the nephelometer is designed to provide a consistent optical background measurement drift may occur should the optics becoming coated over time Normally an annual cleaning of the optics
108. roperly grounded power supply If the Model 5030 turns ON at this point set the power switch to the OFF position and then proceed Connect the braided vacuum hose to the top brass port on the pump and the other end to the vacuum pump hose connection on the rear of the monitor Model 5030 SHARP Monitor Instruction Manual 2 7 Installation Establishing Monitor Protocol 4 Connect the 9 pin vacuum pump control cable to the 0 10V Pump control connector on the rear of the monitor 5 Connect the vacuum pump power cord to a properly grounded power supply 6 Connect the 9 pin ambient heater temperature assembly to the 9 pin p y connector labeled sensors on the rear of the monitor 7 Check connections for proper installation 8 Set monitor power switch to the ON position After powering up the Model 5030 the following User Screen sequence from left to right will automatically appear The initial screen information provides the instrument Model version of Firmware and the Monitor Protocol US or EU The second screen informs the user that the filter tape is changing The third screen informs the user that the Model 5030 is zeroing the mass of the filter tape and air column and will begin measuring the accumulated mass on the filter tape During this third screen the pump should be operational Establishing Monitor Two 2 monitoring protocols have been written into the Model 5030 Protocol SHARP firmware Thes
109. rror counter will increment by 1 The MODEL 5030 monitor incorporates two serial interfaces which can be operated simultaneously e COMI e COM2 COM1 is connected to a 25 pin D sub plug connector Note COM1 is the only interface used for software updates a COM 2 is wired to a 9 pin D sub plug connector and can be connected to the interface of a computer using a 1 1 cable The command codes are split into 3 groups READ WRITE and CONTROL commands and are listed in alphabetical order The word number found in a command always stands for the entry as a maximum 7 digit integer number unsigned Leading space characters are permitted Data sent by the monitoring device MODEL 5030 always end with lt CR gt lt LF gt The guaranteed response time to a remote control command amounts to one second Unless stated otherwise numbers usually consist of 6 characters representing a maximum 5 digit integer number ranging from 9999 to 99999 having at least one leading space character Remote control commands include read commands write commands and control commands B 2 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Read Commands Thermo Fisher Scientific Cl C2 HH H1 H3 HT JB JC JD JE JF JG JH JI JJ JO JQ JR ml m2 m3 RS 232 Commands Remote Control Commands Output of the dust mass concentration in pg m actual mode Output of the B concentration Output of the opt
110. s Cable Wiring Diagram and Serial Connection 7 4 Model 5030 SHARP Monitor Instruction Manual xiii Figures xiv Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Tables Table 1 1 Model 5030 Specifications ccc ce ecceesseceseecesessesestesereeeresees 1 9 Table 2 1 EU and US Monitoring Protocols ccc cceeeeceeceseseeereeeereeee 2 9 Table 3 1 Model 5030 SHARP Parameter List cee cee eeceeeeeeeeeeeee 3 6 Table 3 2 Parameter Change List cece cee cece esses eseetestetereeteeeneenteres 3 7 Table 5 1 Recommended Spare Parts 000 0 cceeceeeecee eee esseseseeteesseeenteres 5 1 Table 6 1 Troubleshooting Guide 6 1 Table 6 2 Warning Status Report 0 ccccceecescesesesseesestssseeneesseerenseees 6 5 Table 6 3 Operating Status Report 6 5 Table 6 4 Global Error Status cece ccc cece cceeesseseresteresensestetensseresnees 6 7 Table 6 5 Data and Program Memory sassen 6 8 Table 6 6 Sampling and Measuring System s 6 8 Table 6 7 Pressure Sensors oo cceeccceecceceseecesescesestesessesestetesttesetereesnsettteres 6 9 Table 6 8 Air Flow Regulation oo ccc ccceccsecsssecseeessecsesecsseeseeeseeseeees 6 9 Table 6 9 Sample Heater acts coaster scan heacebnemndeindena tontstadeindeatetiortsaconabtnaes 6 9 Table 6 10 Temperature Measurement 6 10 Table 6 11 Nephelometer Measurement 0 cccecccceccesseseesessetereerereeen 6 10 Table 6 12 Detailed Err
111. set between 500 1200 L h 8 20 L min but must be set to a corresponding flow rate of any size selective inlets for example PM PM 5 Nevertheless if the Model 5030 SHARP cannot reach the desired nominal flow rate a filter change will be performed automatically under the assumption that the filter spot may have become clogged An excellent indicator of pump performance is achieved by reviewing the Power to the pump in the Main Display sub menu If the flow rate of the Model 5030 SHARP is below the nominal set point and the pump power is very high gt 95 then the user should check and tighten all external fittings and if necessary tighten the internal fittings surrounding the flow path Otherwise if all fittings are tight and pump wear is suspected then the user should replace the vanes See the Servicing chapter Maintenance of the rotating pump must be performed in accordance with the special instructions given by the pump manufacturer Because the pump usually only operates with pre filtered air abrasion of the carbon vanes is only minor The service life of a set of carbon vanes amounts to more than one year of operation For this reason one should either check the carbon vanes at intervals of 2 000 3 000 hours which corresponds to a three month cycle or change them once a year See the Servicing chapter Vane replacement must be performed outdoors Failure to do so may introduce carbon particles into the ai
112. ss NEXT to proceed Nephelometer Zero and The Model 5030 SHARP has a nephelometer aerosol light scattering Calibration sensor built in upstream of the beta attenuation measurement chamber and downstream of the instrument sample delivery tube This nephelometer is calibrated for zero and span in the factory using a HEPA filter and ISO Fine Test Dust 12103 1 A 2 respectively Of the two measurements it is more important to perform periodic checks on the zero performance of the instrument Although field tests have indicated both a stable zero and span measurement it is more likely that the nephelometric chamber could increase in background over time thus affecting both zero and span measurements However due to the nature of this hybrid method it is only necessary to perform periodic Zero Calibrations on the Model 5030 SHARP thereby leaving the aerosol response to be calibrated by the long term beta attenuation measurement Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 4 9 Calibration Calibration Menu The Zero background of the nephelometer is measured by placing the inlet adapter and HEPA filter at the inlet of the instrument To zero the nephelometer proceed according to the following displays To begin the Nephelometer Zero Calibration make sure the HEPA filter is installed at the inlet and press YES At this next screen you can record the as found digitized analog signal value under ANALOG for
113. sscecesseeeeseeeeseeeeeseeeeseeeeeaeeess 2 22 Analos Output Installation niii 2 22 Serial Data Communications c cccsseccccseeccccssccccesccecescccceeeccenses 2 25 Filter Lape Installation senese i an n a E TTNA 2 26 Chapter 3 Operation ssns iene annem 3 1 Operation and Service Menus senesine a a aE NE 3 1 DE AG shock AE P E AE A E A A E A eee 3 1 EAE E E E E ne ee E E E A E ee 3 1 Mam SCP Sc eers a a Ste E eer heads 3 2 Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual ix Contents Oita tl O n Meisenes E E 3 3 Sevice M aUe a ne e E RRS eT O 3 12 Mechanical Control ccsccscnsiceavetevcavensjadeosaescaucecnstedaavedaveaseoeleveaveveseacs 3 12 Mass Display cnus eni E A 3 13 Hardware and Sensor DiaghosiS eninin E 3 13 Chapter 4 Cal Drationcntt niacin ti 4 1 Ee tiipinien t ACQUIRER sereen o T AO 4 Peci l DACOM aen ae a ie a AR Ar ne na ne re ae nO 4 2 CAO PALO M Cit orsi ease E ee 4 2 Temperature RH and Barometric Sensor Calibration 4 2 Sample Flow Rate Calibration yc aisyaidimncoas ii ei a 4 4 Automata Detecror Adjustment sentrene e EE 4 4 Theoretical Adjustment of the High Voltage and the Thresholds 4 5 Mass Fol CalibidU OM genset cereus ostetehaliiieltea E ecu dadenddedaameiencaces 4 7 Nephelometer Zero and Calibration eeeceeeseeceeeseeeeeneeeeeeneeeess 4 9 Contour on Menisi cco sel cate iis eet eee ie 4 11 German Networking Protocol s esesesesessesesssesssessresssressresssesss
114. sssssseseseseseseseseseseneseneseeeeees C 1 Model 5030 SHARP Monitor Instruction Manual xi Contents xii Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Thermo Fisher Scientific Figures Figure 1 1 SHARP Monitor Sample Path 1 2 Figure 1 2 Model 5030 SHARP Flow Schematic 0 0 0 ccc eeeeeeeeeeeeeeen 1 8 Figure 2 1 Model 5030 Front Panel and Component List 0 0 cece 2 3 Figure 2 2 Model 5030 Rear Panel and Component List oo eee 2 4 Figure 2 3 Vacuum Pump Assembly and Connectors 2 5 Figure 2 4 1 Meter Heated Sample Tube 2 5 Figure 2 5 Roof Shelter Flange Installation 0 cccccceesesseeeeseeseeeeeeeeean 2 6 Figure 2 6 Zero Test Assembly oo ccc cessssssscscsssessssscsesrssessssesesenas 2 6 Figure 2 7 Model 5030 Main Circuit Board 2 24 Figure 4 1 Theoretical Adjustment of the High Voltage and the Thresholds 4 5 Figure 5 1 Location of Pump Parts 5 3 Figure 5 2 Carbon Vane Installation oo cece cceeeccesesceseeceseecesessssereeereeeen 5 3 Figure 5 3 Exploded View of PMz5 WINS Impactor uu cece cee cee 5 6 Figure 5 4 PM25 Sharp Cut Cyclone seieren 5 7 Figure 5 5 USEPA PMio Inlet 5 8 Figure 5 6 European PM Inlet 5 9 Figure 7 1 Pump Parts Location ar cz ineen eetcaaee dus ietes det on teh Gua nda seem est teaaboecnctan oe 7 3 Figure 7 2 Carbon Vane Installation oo ce cceeeccesecescesesescesessetereetereeeen 7 3 Figure 7 3 Communication
115. t equipment damage The manual is organized into the following chapters and appendices to provide direct access to specific operation and service information Chapter 1 Introduction provides an overview of product features describes the principle of operation and lists the specifications Chapter 2 Installation describes how to unpack setup and startup the instrument Chapter 3 Operation describes the front panel display the front panel keypad and the menu driven software Chapter 4 Calibration provides the procedures for calibrating the instrument and describes the required equipment Chapter 5 Preventive Maintenance provides a spare parts list and preventive maintenance procedures to ensure reliable and consistent instrument operation Chapter 6 Troubleshooting presents guidelines for diagnosing instrument failures isolating faults and includes recommended actions for restoring proper operation It also includes descriptions of status messages and reports Chapter 7 Servicing presents safety alerts for technicians working on the instrument step by step instructions for repairing and replacing components It also includes contact information for product support and technical information Chapter 8 Optional Equipment describes the optional equipment that can be used with this instrument Appendix A Warranty provides a copy of the warranty statement Appendix B RS 2
116. ter It is recommended that the NIST traceable Hygrometer should also compare well with the RH measurement used within a gravimetric laboratory that is part of a compliance program As per 40CER Part 50 Appendix L Section 9 3 record the Model 5030 P3 barometric pressure sensor reading This value is in units of hectopascal hPa If necessary using the conversion chart lable 2 2 to convert your NIST traceable measurement to units of hPa for an appropriate comparison The Model 5030 P3 sensor should compare within 13 33 hPa tolerance of your NIST traceable barometer If the Model 5030 P3 sensor performance is within this tolerance the acceptance test has passed If the Model 5030 P3 sensor is slightly out of tolerance 15 hPa the acceptance test should be classified as marginal If the sensor performance is less than marginal please contact Thermo Fisher Scientific s Technical Support at 866 282 0430 or your local sales representative The Model 5030 P3 Barometric Pressure sensor calibration is covered in the Calibration chapter As per 40CER Part 50 Appendix L Section 9 2 5 the flow rate of the Model 5030 should be verified during this acceptance test Prior to this test it is important for the previous temperature and pressure acceptance tests to be completed Should the T1 T3 or P3 sensors require calibration this should be done prior to the flow rate verification From this screen repeatedly press NEXT unt
117. the foil calibration or press ABORT to stop the foil calibration While the beta attenuation closes this screen will display for approximately thirty seconds Insert the zero null foil Press NEXT to continue or press ABORT to stop the foil calibration The auto zero procedure of mass will begin and last for approximately 200 seconds Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Calibration Calibration Menu MASS Instantaneous Mass QLF Quick Lock Filter for the mass CONFID Confidential Interval When the zero is complete the beta attenuation measurement head will remain closed Remove the zero null foil and insert with the span foil for example 1442 pg Press NEXT to continue or press ABORT to stop the foil calibration The span foil calibration procedure is now active After 200 seconds the calibrations procedure should end After the span calibration the screen will show the OLD and NEW mass calibration factors Press NO if you DO NOT want to change or press YES to store the new calibration factor After selecting YES the screen will indicate the measurement head is opening You may now remove the span foil and place it into its protective case Thereafter you may remove the foil holder and immediately insert the filter tape from the left Should the user not have sufficient time to replace the filter tape the Mechanic Control in the Service menu can be used Pre
118. tion HEPA Filter Flow Audit Adapter Inlet Adapter sample Inlet Adapter Figure 2 6 Zero Test Assembly 2 6 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Bench Acceptance Thermo Fisher Scientific Test Installation Bench Acceptance Test Prior to installing the Model 5030 you should perform the acceptance testing procedures These tests are conducted to evaluate the out of box performance of the instrument perform any necessary calibrations prior to final site installation and familiarize the user with the menu structure Use the following procedure to perform the bench acceptance test Equipment Required l Model 5030 SHARP Monitor Model 5030 Power cord Mini ambient heater temperature cable assembly DO NOT USE THE HEATED SAMPLE TUBE ASSEMBLY AT THIS POINT Vacuum Pump Assembly Flow Adapter Assembly NIST traceable Thermometer NIST traceable Hygrometer NIS T traceable Barometer NIST traceable Volumetric Flow Transfer Standard After unpacking the instrument place the Model 5030 and accessories onto a table or bench located within a stable indoor environment Prior to continuing with acceptance testing the instrumentation and accessories should have sufficient time to equilibrate to room temperature due to temperature variations during shipping and or storage Following a sufficient equilibration period connect the power cord to the rear of the instrument and to a p
119. tion EQPM 0609 184 for ambient monitoring of PM2 1 Operated for 23 25 hour average measurements 2 Flow rate set to 1000 L h 16 67 L min 3 Automatic filter change 8 hour cycle time 4 Automatic filter change when flow rate lt 950 L h 5 Automatic filter change when sampled filter spot mass is gt 1 500 ug 6 DHS set to 35 RH 7 Calibrated with zero and span mass transfer foil kit for 0 to 5 000 ug m range 8 System calibrated for temperature barometric pressure and volumetric flow rate Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual vii Preface Section USEPA PM2 5 FEM EOQPM 0609 184 The USEPA method required the SHARP to be installed with the following Thermo Fisher Scientific hardware 1 10 micron omni directional inlet operated at 16 67 Lmin e g Model SA246b or as specified in 40 CFR 50 Appendix L with PM VSCC 2 Inlet to sample tube connector 3 Standard 1 meter heater 4 SHARP monitor 5 Pump kit 6 Glass fiber filter tape 7 Vertical stabilization of sample tube as necessary 8 Nephelometer zeroing kit viii Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Contents Chapter 1 odut tonenn E eee eaA ines 1 1 P RiNCIpleOr Operation sisane E nae triades 1 2 Calculation of Particulate Mass on Filter Tape eeeceeeseeeeseeeeeennees 1 3 Calculation of the PM25 Concentration with Digital Filter and Fixed Time Connie Ne ar
120. toring site biweekly to perform a flow check for control charting Should an error in the flow check be significant gt 7 the error may be caused by one of the temperature sensors It would also be beneficial to control chart the temperature sensors with each site visit Furthermore temperature sensor audits can be done once per quarter If any temperature sensor does not agree within 3 6 F 2 C of the auditing standard then a calibration is required in addition to an annual calibration A drifting control chart from biweekly checks can define for the user what the calibration frequency may be for the instrument and if there is any persistent sensor drift Should a temperature sensor need to be replaced reference the Servicing chapter 5 4 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Pressure Sensors Thermo Fisher Scientific Preventive Maintenance Pressure Sensors Note The T1 Ambient temperature sensor is readily accessible However the T2 T3 and T4 sensors should be allowed to equilibrate to either ambient or room temperature if the IMR Heating system has been active within the past one hour a Three pressure sensors are included in the Model 5030 SHARP e P1 orifice sensor e P2 pump vacuum sensor e 3 barometric pressure sensor P1 measures the pressure differential across an orifice and is used for the flow calibration P2 measures the vacuum under the filter tape relative to barometric p
121. tting Concentration rear side X10 Pin 3 4 7 8 X Current loop 0 4 20mA Pin 1 3 7 8 Voltage output 0 2 10V Flash EEPROM programmable via serial interface COM 1 Software Update Standard Setting X30 Pin 1 2 X Programming enabled Pin 2 4 Programming disabled CPU active disabled Pin 2 4 CPU disabled pO Ltn x orn Pin 2 4 X CPU active Battery for Save RAM Area Standard Setting X32 Pin 1 2Pin 2 3 X Battery on Pin 1 2Pin 2 4 Battery off Others a es ev 00 Pin 2 4 5V on O Bus Bit 8 S S e reference voltage S1 1_ off S1 2 on T2 PT 100 S1 3__ off S1 4 on FH62 R_ T3 PT 100 C 4 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Model 5030 Main Circuit Board Display Connector Program Chip Programming Jumper Lock X10 Jumper Pins for Concentration Analog Output X11 Jumper T yian LB pa z a FF mA Jumper Configuration E 0 20 mA Concentration Analog Output Jumper Configuration z e i Dizi A al 8 X24 Jumper Peed dep ame JE x Volt Jumper Configuration o gt IES moe maa Ofi Eb Hg Hg Ik Hr 0 10 VDC Concentration Analog Output Jumper Configuration ca TOUS LSH 144201942545 Front of Instrument lt __ ear of Instrument Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual C 5
122. uality Assured Measurement Troubleshooting Print Formats Status Changes and Entries into the Logbook When the device status changes the new device status is copied into the logbook together with date time concentration mass air flow rate temperatures T1 T2 T4 RH pressures P2 P3 and Count Rates Rg Ra The logbook contains the 20 latest entries standard With the option 512 Kbyte RAM expansion it has 1632 entries Example print format no 11 or no 19 Thermo Fisher Scientific Model 5050 SHARP 3 04 11 02 TIME ERRORSTATUS CONC Mass QO PMLO TL le 08 OOOODOOOOOOOOOOON OOOO aa 7 1001 26 l 03 OO00000000000000000004 aa a2 3965 26 12 00 OOO0000000000000000002 aa 65 dae 26 12 00 OOO0000000000000000011 25 116 0 26 06 08 OOOOODOOOOOOOOOO OOOO 3 4 1000 a4 F Detailed Error Status Global Error Status Warning Limit and Operation Status Thermo Fisher Scientific Status Definition of the Half Hour Mean Values of the Concentration The code Number s of all status occurring during the half hour are added and thus form the status of the half hour mean values This procedure prevents the loss of status information even when a special status vanishes again during the half hour Multiple occurrence of the same status in a half hour is not recorded Example TIME STATUS COMMENTARY 13 45 00 00 00 normal operation 14 05 00 08 00 relative humidity elevated 14 13 00 00 00 normal operation 14 35
123. uipment may be impaired a The Thermo Scientific Model 5030 SHARP contains a small 14C Carbon 14 beta radiation emitting source Source activity is lt 100 pCi micro curries which is below the exempt concentration limit defined in 10 CFR Section 30 70 Schedule A The person with responsibility for the Model 5030 SHARP can return the device to Thermo Fisher Scientific for recycling the 4C source Neither the 4C source nor the detector are field serviceable The Model 5030 SHARP must be returned to the factory for servicing or it can be serviced by an authorized Thermo Fisher Scientific field service technician M CAUTION Carefully observe the instructions in each procedure Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 7 1 Servicing Filter Tape Replacement A Filter Tape Replacement Carbon Vane Replacement Nephelometer and Beta Attenuation Servicing Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component If an antistatic wrist strap is not available be sure to touch a grounded metal object before touching any internal components When the instrument is unplugged the chassis is not at earth ground Handle all printed circuit boards by the edges a As soon as the filter tape on the filter roll is empty a replacement of the roll is necessary The
124. um status of pressure sensors C 08 Sum status of air flow regulation D 10 Sum status of the sample heater E 20 Sum status of temperature measurement F 40 Sum status of the Nephelometer measurement G 80 Not used H The following break down of the Global Error Status Definitions to a Detailed Error Status can be obtained by pressing the DISP key once and the NEXT key four times from the Main Menu Global Error Status digits hexadecimal Detailed Error Status Codes 6 figures hexadecimal THAT BACK NEAT Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 6 7 Troubleshooting status Messages 6 8 Detailed Error Status 0000 0000 0000 0000 A Sum status of the data and program memory memory error Table 6 5 Table 6 5 Data and Program Memory Code 01 02 04 08 10 20 40 80 Definition FLASH EEPROM Error RAM error Save RAM error backup battery exhausted EEPROM write read error free free free free 0000 0000 0000 B Sum status of the sampling and measuring system Table 6 6 Table 6 6 Sampling and Measuring System Model 5030 SHARP Monitor Instruction Manual Code 01 02 04 08 10 20 40 80 Definition detector error lt 1000 1 s gt 500000 1 s automatic HV adjustment not possible lt 1200V gt 1500V mass compensation gt 10 pump off protection do not block the air intake lift sensor open position not noticed filter brea
125. vided that a Buyer shall promptly notify Seller in writing upon the discovery of any defect which notice shall include the product model and serial number if applicable and details of the warranty claim b after Seller s review Seller will provide Buyer with service data and or a Return Material Authorization RMA which may include biohazard decontamination procedures and other product specific handling instructions and c then if applicable Buyer may return the defective Products to Seller with all costs prepaid by Buyer Replacement parts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or replacement Products shall be made in accordance with the Delivery provisions of the Seller s Terms and Conditions of Sale Consumables including but not limited to lamps fuses batteries bulbs and other such expendable items are expressly excluded from the warranty under this warranty Notwithstanding the foregoing Products supplied by Seller that are obtained by Seller from an original manufacturer or third party supplier are not warranted by Seller but Seller agrees to assign to Buyer any warranty rights in such Product that Seller may have from the original manufacturer or third party supplier to the extent such assignment is allowed by such original manufacturer or third party supplier In no event shall Seller have any obligation to make
126. with the old firmware version Note The parameters of the Model 5030 SHARP are not changed when the firmware is updated As a precaution however the parameters should be compared with the values that existed before the update was made This can be done by using Print Format 8 before and after the update a 7 8 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Servicing Service Locations Service Locations For additional assistance service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the web at www thermo com adi 1 866 282 0430 Toll Free 1 508 520 0430 International Thermo Fisher Scientific Model 5030 SHARP Monitor Instruction Manual 7 9 Servicing Service Locations 7 10 Model 5030 SHARP Monitor Instruction Manual Thermo Fisher Scientific Inlet Assemblies Sampling Tube Extensions Weather Enclosure Rack Mounting Accessories Thermo Fisher Scientific Chapter 8 Optional Equipment This chapter describes the Model 5030 optional equipment Refer to Table 8 1 for a list of the optional equipment part numbers The Model 5030 SHARP comes as a standalone unit with an external vacuum pump and it can store a year s worth of data The Model 5030 can be used for different applications Using different inlet configurations PM 9 PM 5 PM Inlets or enrichment techniques PM 10 25 several p

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