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Capacitor Bank Controller User Manual

1. AMEN CULU H RAANNAN iii j JT base 13 12 11 10 9 8 Left Side View Top View Description 1 Comm port 2 9 pin D Shell RS 232C connector 2 Memory module refer to MicroLogix 1400 Memory Module Installation Instructions publication 1766 IN010 for instructions on installing the memory module Output 24V DC 240 mA Input terminal block LCD display keypad ESC OK Up Down Left Right Battery compartment 1762 expansion bus connector Battery connector 0 co NI ajl om es Output terminal block 10 LCD display 11 Indicator status indicator panel 12 Comm port 1 RJ45 connector 13 Comm port 0 8 pin mini DIN RS 232C RS 485 connector Table 4 Controller Input and Output Description Cat No Description Input User Embedded Embedded Comm Power Power Discrete I O Analog 1 0 Ports 1766 L32BWA 100 240V AC 12 Fast 24V DC Inputs 1 RS232 RS485 8 Normal 24V DC Inputs 1 Ethernet IP 12 Relay Outputs 1 RS232 Rockwell Automation Publication 1413 UM001D EN P November 2010 11 Chapter 2 12 Installation Mount the Controller Most applications require installation in an industrial enclosure to reduce the effects of electrical interference and environmental exposure
2. he ss E 5 e SS e se Zao oles i Lles fan ac 8080088808880888 0080088008980888 0000009008090080 080088808880868 Peep i pepeg 9 GG PO CECGCE PowerMonitor 1000 Meter Optional PowerMonitor 1000 Meters up to 3 4 Connect the cummunication cable between the components and the local area Ethernet network or the optional Ethernet switch that you provide Rockwell Automation Publication 1413 UM001D EN P November 2010 21 Chapter 2 Notes 28 Installation Rockwell Automation Publication 1413 UM001D EN P November 2010 Chapter 3 Configuration Overview The capacitor bank controller base unit has been set up to require minimal out of box configuration The base system has default communication settings Certain circumstances and options require additional communication configuration which may include the use of programming software not included with the controller You are required to configure the PowerMonitor 1000 meters to coordinate them to the power circuit in the base unit and all options Configuration of the PowerMonitor 1000 meter is performed by using the display on the meter The MicroLogix 1400 controller requires configuration to coordinate it to the number and size of steps that exist in the capacitor bank being controlled as well as the desired operating mode and other selections Use the built in LCD interface on the MicroLogix 1
3. Address Parameter Configurable Value PanelView Component Terminal Screen B3 0 0 Capacitor Step 1 Status No 0 Off 1 On Bank Status B3 0 1 Capacitor Step 2 Status No B3 0 2 Capacitor Step 3 Status No B3 0 3 Capacitor Step 4 Status No B3 0 4 Capacitor Step 5 Status No B3 0 5 Capacitor Step 6 Status No B3 0 6 Capacitor Step 7 Status No B3 0 7 Capacitor Step 8 Status No B3 0 8 Capacitor Step 9 Status No B3 0 9 Capacitor Step 10 Status No B3 0 10 Capacitor Step 1 Alarm No 0 No Alarm 1 In Alarm B3 0 11 Capacitor Step 2 Alarm No B3 0 12 Capacitor Step 3 Alarm No B3 0 13 Capacitor Step 4 Alarm No B3 0 14 Capacitor Step 5 Alarm No B3 0 15 Capacitor Step 6 Alarm No B3 1 0 Capacitor Step 7 Alarm No B3 1 Capacitor Step 8 Alarm No B3 1 2 Capacitor Step 9 Alarm No B3 1 3 Capacitor Step 10 Alarm No B3 1 4 Capacitor Step 1 Mode Yes 0 Manual 1 Auto Step Control B3 1 5 Capacitor Step 2 Mode Yes B3 1 6 Capacitor Step 3 Mode Yes B3 1 7 Capacitor Step 4 Mode Yes 38 Rockwell Automation Publication 1413 UM001D EN P November 2010 Table 11 Binary bit Elements Configuration Chapter 3 Address Parameter Configurable Value PanelView Component Terminal Screen B3 1 8 Capacitor Step 5 Mode Yes 0 Manual 1 Auto Step Control B3 1 9 Capacitor
4. Configuration Chapter 3 Table 9 Control and Status Parameters Address Parameter Unit Description Configurable Range Default PanelView Component Screen N7 10 Capacitor Step 1 KVAR Nameplate capacitor size for each step Yes 50 Configuration Effective Size N7 11 Capacitor Step 2 KVAR Yes 50 Configuration Effective Size 7 12 Capacitor Step 3 KVAR Yes 50 Configuration Effective Size 7 13 Capacitor Step 4 KVAR Yes 50 Configuration Effective Size 7 14 Capacitor Step 5 KVAR Yes 50 Configuration Effective Size 7 15 Capacitor Step 6 KVAR Yes 50 Configuration Effective Size 7 16 Capacitor Step 7 KVAR Yes 50 Configuration Effective Size 7 17 Capacitor Step 8 KVAR Yes 50 Configuration Effective Size 7 18 Capacitor Step 9 KVAR Yes 50 Configuration Effective Size 7 19 Capacitor Step 10 KVAR Yes 50 Configuration Effective Size 7 30 Capacitor seconds The amount of time after a capacitor step is Yes 60 Configuration Discharge Time turned off before a capacitor step is considered fully discharged 7 31 ominal Voltage volts The nominal bus voltage of the system Yes 480 Ext Configuration 1 7 32 Voltage Threshold The voltage percentage from nominal that Yes 1 10 5 Ext Configuration 1 High and Low will determine high and low limits for alarming N7 34 Lead Deadband kVAR The leading kVAR limit allowed for the Yes 20 Configuration system before the controller acts to co
5. I l 6 1 l Inputs l l Outputs H DOC EEA GOA I T Gin Gi 28 Co DC6 COA l Group 6 Spare Output Grqup 1 Group 2 Group 3 Isolated Alarm Output Capacitor Step Control Power Capacitor Step Contactors or Interposing Relays Rockwell Automation Publication 1413 UM001D EN P November 2010 17 Chapter2 Installation Install the PanelView Component C600 Touch Terminal 18 Before installing the terminal in a panel review minimum clearances panel guidelines panel cutout dimensions and product dimensions IMPORTANT The capacitor bank controller is compatible with the PanelView Component C600 terminal firmware revision 1 3 or later Figure 3 PanelView Component C600 Terminal 8 9 CET PanelView C600_N ET 7 ao I Faur o Oo 1 Ey 10 OO trans r LKK po Le U EH A S C600 Series C terminal shown 7 2 3 45 6 7 E Description Description Touch display USB devic
6. Single phase 1PT1CT LN I I 1PT1CT LL e PT VT primary voltage reflects the voltage rating on the high side of the potential voltage transformers Range 1 50 000V default 480V e PT VT secondary voltage reflects the voltage rating on the low side of the potential voltage transformers Range 1 600 V default 480V e CT primary current reflects the current rating on the high side of the phase current transformers Range 1 50 000 A default 5 The CT secondary current is also adjustable but the default value of 5 A is standard IP address subnet mask default gateway Ethernet port settings required for communications with the user s local area network Set Parameters with the PowerMonitor 1000 Unit I The Basic Configuration table contains the configuration parameters needed for initial setup of the PowerMonitor meter in the base system The diagram and table shows the LCD interface buttons and their functions Figure 4 LCD Interface Up Arrow Escape RS 485 STATUS Polwermonitorgl000 RX TX Mod Net Down Arrow Enter The buttons function differently in each mode The PowerMonitor 1000 unit enters into Display mode by default Rockwell Automation Publication 1413 UM001D EN P November 2010 43 Chapter3 Configuration 44 Table 13 Button Function Button Mode Display Program Edit Escape Returns to parent menu Cancels changes to the At top menu selects default scree
7. cc ccc cece cece cece sr rr rss sr sr sa 67 Ethernet Base Unit with 1413 CAP ME PE Ethethet HMI sorsi lieta lele e 68 Glossary Index 4 Rockwell Automation Publication 1413 UM001D EN P November 2010 Preface Who Should Use This Manual Additional Resources Read this to familiarize yourself with the rest of the manual It provides information concerning the following e Who should use this manual e Where to go for more information Use this manual if you are responsible for designing installing programming or troubleshooting the Capacitor Bank Controller system You should have a basic understanding of electrical circuitry and familiarity with relay logic If you do not obtain the proper training before using this product Please refer to the following publications for additional information on how to assemble install connect operate and maintain your capacitor bank controller Resource Description MicroLogix 1400 Programmable Controllers Installation Instructions publication 1766 IN001 Provides procedures you use to install and wire your controller MicroLogix 1400 Programmable Controllers User Manual publication 1766 UM001 Provides procedures you use to install wire and roubleshoot your controller PowerMonitor 1000 Installation Manual publication 1408 IN001 Provides product description and functionality PowerMonitor 1000 User Manual publication 1408 UM001 Provides a
8. m cc 2 Num PMs 1 4 Discharge Timer e Steps in kVAR This is the size of each capacitor Step 1 is wired to Output 1 Capacitor Bank step 1 contact of the MicroLogix controller and step 10 is wired to output 10 Capacitor Bank step 10 contact IMPORTANT Stages and or sizes of the Capacitor Bank typically require a Power Quality study The Capacitor Bank modes are Manual FILO Balanced and Best Fit IMPORTANT For Discharge Time check with the Capacitor Bank vendor for the appropriate value One discharge Capacitor Bank value applies to all capacitor steps 3 To edit a value touch the desired field and the keypad appears 4 Enter the desired value by using the keypad and press Enter to store the new value Pressing ESC cancels a change TIP This Auto Detect KVAR feature is used in the commissioning phase It is recommended that the only load is the capacitor bank while using this feature It may require physically installing the current transformers only for the capacitors After running this feature install your Current Transformers to your power side 48 Rockwell Automation Publication 1413 UM001D EN P November 2010 Configuration Chapter 3 5 Press Auto Detect KVAR to navigate to the Auto Configure Effective KVAR process TIP The number of measurements to average for each step is entered on the Extended Configuration Screen 2 F10 Allen Bradley PanelView C600 1 Pla
9. ssssssssrerrrerrrrrrrrrrrr abi 30 BaseUnitsi nessi lena trata ariana 30 Ethernet HMI PtiOn ssseserrssrsrrrsrrrrrrrrrr rer rer r resa 30 MicroLogix 1400 Controllers aiar 31 Operating BULCORS aud bss ene Meal tants Re NAR 31 Using Menus to Choose Values ici iran irpino 31 Selecting Between Menu Items sii 32 CuisorDispliyare retata ele a 32 SERRE nani 33 Controller Configuration uri 33 View MicroLogix 1400 Controller Ethernet Status 39 Rockwell Automation Publication 1413 UM001D EN P November 2010 3 Table of Contents Operation SCADA Interface Catalog Number Explanation PowerMonitor 1000 Meter Configuration 42 Parameter Descriptions iii 43 Set Parameters with the PowerMonitor 1000 Unit 43 Configuration with the PanelView Component C600 Terminal optional HMI only parlo 47 Capacitor Bank Commissioning Checklist 53 Chapter 4 LWEROCUICHION a ha lore r a 55 Operating Modes eeaeee e ee rai 55 Fault Relay Operation ssesserssereserrrrrrrrrrr tere 56 Almeria IE at 58 Edit and View Data ssssseseersrereerrerrrrrr rr rr rr rr rr ror resa 58 MicroLogix 1400 Controller 00 ccc eee cece eee rer eae 58 Optional PanelView Component C600 HMI 59 Chapter 5 Power circuit Parameters ssessesrsrrsrrr rs r sr rss sea 65 Appendix A Base Unit with Ethernet 1413 CAP ME PowerMonitor Meter 0
10. 30V DC 24V DC nom 10 W 0 42 A The internal nonisolated power supply is protected against reverse polarity ofthe DC and DC connections ATTENTION Connecting DC or DC source to the functional earth A terminal may damage the device Miswiring the DC source to the DC input while connected to other equipment through nonisolated ports may cause a ground loop current and damage the device The input power terminal block supports these wire sizes Table 6 Wire Specifications for Input Power Terminal Block Dual wire Gauge 1 Single wire Gauge Cu 90 C 194 F 0 33 1 31 mm 0 33 2 08 mm 22 16 AWG 22 14 AWG Terminal Screw Torque 0 45 0 56 Nem 4 5 Ibein Wire Type Stranded or solid 1 Two wire maximum per terminal ATTENTION Disconnect all power before installing or replacing components Failure to disconnect power may result in electrical shock or damage to the terminal Follow these steps to connect power 1 Verify that the terminal is not connected to a power source 2 Secure the 24V DC power wires to the terminal block 3 Secure the functional earth ground wire to the functional earth ground terminal screw on the terminal block 1 We recommend an Allen Bradley Bulletin 1606 power supply Rockwell Automation Publication 1413 UM001D EN P November 2010 Installation Chapter 2 4 Apply 24V DC power to the terminal Functional Earth
11. sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone_en html or contact Canada your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Do
12. Auto Manl Select amp Manual Contro When using the Balanced Best Fit or FILO operating mode make sure all the steps are in Auto mode Just IEA l gt o i ACI CA ER CA CAI M pressing the step will toggle the step in Auto A or Manual M mode Oooo t Lore Lore ore Pore fore fort Jor ore ore or ACA Ca Ca Ca Ca Ca Ca Ca Jom Ca LLLL_LLLLI The first row from the left is to configure the step the second row is the status of step A or M PM 1 Data Alam The third row is Manual command You can press the respective step and if it is in Manual mode you can turn that step On or Off The second last row indicates On Off status of each step The last row shows discharging status If a Capacitor Bank is discharging it will show a flashing D Rockwell Automation Publication 1413 UM001D EN P November 2010 51 Chapter3 Configuration 12 Navigate to Menu then to Operating Mode and select your operating mode This screen shows the Operating mode Verify your Allen Bradley PanelView C600 steps are configured properly before making Operating mode selections e Manual mode 0 This mode disables all rev Operating Mode Select Cap Bank Control Mode automatic operating modes Manual mode is the default configuration All capacitor steps have a default configuration of auto e FILO mode 1 This mode of operation switches the capacitor steps on and off in first in last out FILO order That is
13. Locate your controller as far as possible from power lines load lines and other sources of electrical noise such as hard contact switches relays and AC motor drives For more information on proper grounding guidelines see the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 ATTENTION Mount the controller horizontally only Vertical mounting is not supported due to thermal considerations ATTENTION Be careful of metal chips when drilling mounting holes for your controller or other equipment within the enclosure or panel Drilled fragments that fall into the controller could cause damage Do not drill holes above a mounted controller if the protective debris strips have been removed in direct sunlight Prolonged exposure to direct sunlight could degrade the WARNING Do not place the MicroLogix 1400 Programmable Controller A LCD display WARNING The local programming terminal port is intended for temporary use only and must not be connected or disconnected unless the area is assured to be nonhazardous Rockwell Automation Publication 1413 UM001D EN P November 2010 Installation Chapter 2 Mounting Dimensions 1766 L32BWA 1766 L32AWA 1766 L32BXB 1766 L32BWAA 1766 L32AWAA 1766 L32BXBA Dimension Height A 90 mm 3 5 in B 180 mm 7 087 in C 87 mm 3 43 in Controller Spacing The controller mounts horizontally with the expansion I O extending t
14. This screen shows current realtime Power kW kVAR and powerfactor and displays the status of which capacitor bank steps are currently On or OFF The Navication Menu screen provides navigation to the different screens user friendly interface to the capacitor bank controller Use the navigation buttons on the bottom of each screen to navigate through the screens If the Capacitor Bank HMI screens are not showing up you will need to run the application through the PanelView Component terminal menu The application project name is 1413 CAP V3 Only solid fields are configurable that is the values in solid fields can be changed Allen Bradley PanelView C600 Overview Summary 2 off EES u PM 1 Data Allen Bradley PanelView C600 Navigation Menu Extended Config 1 Restore S Rockwell Automation Publication 1413 UM001D EN P November 2010 47 Chapter3 Configuration Configure the capacitor bank controller by using the optional PanelView terminal 1 Press Menu to view the Menu from the Overview screen 2 Press Configuration to view the Configuration screen from the Menu In this screen you can configure Allen Bradley PanelView C600 e the number of steps The default value is 10 that will show all 10 steps Num Step is between 1 and 10 Configuration steps in kvAR e Number of PowerMonitors from 1 4 Default is 1 At least one PowerMonitor unit must be configured
15. Use the up down keys to change the value of the parameter TIP If the data is protected or undefined pressing the up down key scrolls to the next data element 4 Press the Enter key to store the new value Esc key will discard the new value 5 Repeat steps 2 5 as needed I Table 9 Control and Status Parameters Address Parameter Unit Description Configurable Range Default PanelView Component Screen N7 0 Capacitor Step 1 KVAR Measured and averaged capacitor size for No Configuration Measured Size each step N7 1 Capacitor Step 2 KVAR No Configuration Measured Size N7 2 Capacitor Step 3 KVAR No Configuration Measured Size N7 3 Capacitor Step 4 KVAR No Configuration Measured Size N7 4 Capacitor Step 5 KVAR No Configuration Measured Size N7 5 Capacitor Step 6 KVAR No Configuration Measured Size N7 6 Capacitor Step 7 KVAR No Configuration Measured Size N7 7 Capacitor Step 8 KVAR No Configuration Measured Size N7 8 Capacitor Step 9 KVAR No Configuration Measured Size N7 9 Capacitor Step 10 kVAR No Configuration Measured Size 34 Rockwell Automation Publication 1413 UM001D EN P November 2010
16. between 0 255 O00000 REMOTE ENET Hode bootp HAC AAA MXM XXX XXX KKK 5 Press the ESC key to return to the Advanced Set Menu screen as shown in step 2 Rockwell Automation Publication 1413 UM001D EN P November 2010 41 Chapter3 Configuration PowerMonitor 1000 Meter Configuration Table 12 PowerMonitor Meter Configuration Parameters Parameter Wiring mode operation of the capacitor bank controller The table below lists the configuration parameters that must be set up for correct For additional information regarding PowerMonitor 1000 meter configuration please refer to the PowerMonitor 1000 User Manual publication 1408 UM001 PowerMonitor 1 PowerMonitor 2 PowerMonitor 3 PowerMonitor 4 PT VT primary voltage PT VT secondary voltage CT primary current 14 primary current IP address 192 168 254 64 192 168 254 65 192 168 254 66 192 168 254 67 Subnet mask 255 255 0 0 Default gateway address 128 1 1 1 1 This IP Address is not the default configuration 42 TIP When using multiple PowerMonitor meters they all must be installed on the same bus voltage level Rockwell Automation Publication 1413 UM001D EN P November 2010 Configuration Chapter 3 Parameter Descriptions e Wiring mode selected to match the physical connections to the power system Direct Delta Open Delta Wye
17. guide to set up communication with he 1408 PowerMonitor 1000 unit by using other applications and controllers PanelView Component Installation Instructions publication 2711C IN001 Provides instructions for installing a PanelView Component terminal PanelView Component User Manual publication 2711C UM001 Provides information for configuring a PanelView Component terminal Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Rockwell Automation Publication 1413 UM001D EN P November 2010 5 Preface Notes 6 Rockwell Automation Publication 1413 UM001D EN P November 2010 Introduction Description of the Capacitor Bank Controller Rockwell Automation Publication 1413 UM001D EN P November 2010 Chapter 1 General Information The capacitor bank controller is intended for standard fixed function capacitor banks The controller consists of standard off the shelf Allen Bradley hardware with the application ladder code necessary to perf
18. of PowerMonitor IP Address Yes 0 255 254 Admin Byte C N139 36 PowerMonitor 3 IP Ath byte octet of PowerMonitor IP Address Yes 0 255 66 Admin Byte D N139 42 PowerMonitor 4 P 1st byte octet of PowerMonitor IP Address Yes 0 255 192 Admin Byte A N139 43 PowerMonitor 4 P 2nd byte octet of PowerMonitor IP Address Yesl3 0 255 168 Admin Byte B N139 45 PowerMonitor 4 P 3rd byte octet of PowerMonitor IP Address Yes 0 255 254 Admin Byte C N139 46 PowerMonitor 4 P Ath byte octet of PowerMonitor IP Address Yes 0 255 67 Admin Byte D N139 52 Reset Input Reset all the Inputs Bit 1 write a value of 2 Yes Ext Configuration 2 and then back to 0 will Reset all inputs N139 99 Wiring diagnostic Perfoms wiring diagnostic for the Yes Admin PowerMonitor wiring Bit 0 1 2 3 See Table 10 Control Word N7 43 for more information Depends on the number of capacitor steps in N7 46 Depends on the number of PowerMonitor 1000 meters in N7 45 Table 10 Control Word N7 43 Bit Parameter BCDValue 4 Restore Factory Defaults 16 5 Initialize Step Buffer 32 6 Disable Step Tolerance 0 False 1 True 64 7 Enable Input Mode 0 False 1 True 128 Rockwell Automation Publication 1413 UM001D EN P November 2010 37 Chapter 3 Configuration Table 11 Binary bit Elements
19. protection relays and discharges its respective capacitor step during a fault occurrence low state condition If fault protection is not being used for a specific capacitor step then that respective input is wired closed by using the controller supplied 24V DC power A normally open momentary pushbutton is wired to Input 11 This pushbutton is used to reset the controller after a fault occurrence Output 0 is used as an alarm relay and is wired normally open to an external alarm indicator Outputs 1 10 are wired to normally open contactors for each respective capacitor step Rockwell Automation Publication 1413 UM001D EN P November 2010 Operation Chapter 4 Figure 9 Controller Wiring Diagram Capacitor Step Contactors or Interposing Relays La a 3 j 2 2 i 2 j 2 a 1 or T l Tl I _ x pi de To Ge COM 1 Cm we Gi coma Gay Gm gt E gt w voa wan de da aN AS z O a FT ina JT in Y com2 900 IN12 TE me Jm KENO IOO kA o P W wy AAA Inputs L j L L J L J Outputs 2SOGSOS8OSO26 DIO MENY Do oe pu eee 306 cur outs Lo eee 9 ane anew we do l ihi Il IL i i N PEA eroupo Grdup 1 Group 2 Group 3 Grdup4 Groub 5 Group 6 Ground 120VAC Control Power Isolated Alarm Output G G
20. the first step on is the last step turned off This is most useful when all the capacitor steps are of similar size e Balanced mode 2 This mode counts the number of opening operations on each capacitor step and switch capacitor steps to balance the number of opening operations equally across all of the employed capacitor steps This mode is also most useful when all of the steps are of similar size e Best Fit mode 3 This mode selects capacitor steps to be switched on and off to most closely achieve the target power factor and kVAR needs of the system When the system s KVAR needs to increase the available step or steps with the closest aggregated KVAR rating is added On decreasing KVAR demand steps are switched off in similar fashion 52 Rockwell Automation Publication 1413 UM001D EN P November 2010 Configuration Chapter 3 13 Navigate to Menu then to ADMIN Screen The Admin screen provides the IP address of the PowerMonitor units used in the Capacitor Bank controller Allen Bradley PanelView C600 The default IP address for the Powermointor 1000 unit in this application is 192 168 254 64 After changing the IP address you must press Config IP for the controller to change the IP address in the explicit messaging Powermonitor1000 must be configured with IP addr in Controller network segment Wiring Chk perform wiring diag If Wiring Status er than Pass Consult User Manual for wiring correct
21. value DIE By fadix Binary z T HA Columnsfie CCO M Fi eropeniee Usage Heb Left right arrow moves the cursor between the digits of the value Up down arrow changes the value Up arrow increment Down arrow decrement Controller Configuration You may view and edit the Capacitor Bank Controller parameters by using the LCD interface The optional PanelView Component terminal provides configuration screens for viewing and editing the parameters as indicated in the Control and Status Parameter table Screens 1 Configuration X1 Extended Configuration 1 X2 Extended Configuration 2 The range of each integer parameter is 0 32 768 unless otherwise specified The parameters are stored in contiguous locations in data files N7 and N139 integer and B3 Boolean in the controller Use the LCD Interface for Configuration The LCD interface provides a basic configuration interface for the capacitor bank controller In Integer mode the LCD interface provides read write access to the configuration parameters listed in the Control and Status Parameters table Use the LCD interface to manually change the controller configuration parameters 1 Scroll to and select the desired configuration parameter Refer to the Control and Status Parameters table on page 34 Rockwell Automation Publication 1413 UM001D EN P November 2010 33 Chapter3 Configuration 2 Press the Enter key to edit the parameter 3
22. 400 controller or the optional PanelView Component C600 terminal to configure the controller ATTENTION Do not operate the capacitor bank controller without first A configuring it to suit the controlled capacitor bank and system options Unpredictable operation including undesirable power system effects may result IMPORTANT The capacitor bank controller is compatible with the PanelView Component C600 terminal firmware revision 1 3 or later Rockwell Automation Publication 1413 UM001D EN P November 2010 29 Chapter3 Configuration Communication Settings The following sections provide information on configuring communication for the components Base Unit I Communication settings are factory configured The MicroLogix 1400 controller settings are contained in the EEPROM memory module PowerMonitor 1000 meter settings are stored in onboard nonvolatile memory NVRAM Configuration settings are listed below Table 7 Communication Settings Device Parameter MicroLogix 1400 Controller PowerMonitor Meter 1 Protocol EtherNet IP EtherNet IP Ethernet HMI Option I This option allows the PanelView Component C600 terminal to connect to your Ethernet network The PanelView Component C600 Touch HMI terminal with Ethernet communication provides ease of navigation viewing and configuration of the capacitor bank controller application Default communication settings are factory configured Table 8 PanelView Component
23. 6 When both levers are in place slide each lever an additional notch or two until you hear a click 7 Rotate each lever in the direction indicated until it is in the final latch position Rotate until the short flat side of the lever aligns with an alignment mark on the terminal Six Alignment Marks Rockwell Automation Publication 1413 UM001D EN P November 2010 21 Chapter2 Installation Use this table as a guide to provide an adequate gasket seal between the terminal and the panel Terminal Markings for Alignment 6 coool er Remove the PanelView Component C600 Terminal from the Panel Lever Panel Thickness Range Typical Position Gauge 1 1 52 2 01 mm 0 060 0 079 in 16 2 2 03 2 64 mm 0 08 0 104 in 14 3 2 67 3 15 mm 0 105 0 124 in 12 4 3 17 3 66 mm 0 125 0 144 in 10 5 3 68 4 16 mm 0 145 0 164 in 8 9 6 4 19 4 75 mm 0 165 0 187 in 7 Follow these steps to remove the terminal from the panel 1 Disconnect power to the terminal 2 Release the mounting lever by rotating it in the direction indicated slide it to the bottom of the mounting slot and remove it 3 Push each panel clamp in until it is fully depressed and locked N25 Depressed and locked the panel clamps provide adequate clearance to remove the terminal 4 Grip the sides of t
24. BA The Battery Low indicator on the LCD display of the controller shows the status of the replaceable battery When the battery is low the indicator is set displayed as a solid rectangle This means that either the battery wire connector is disconnected or the battery may fail within 2 days if it is connected This product contains a sealed lithium battery which may need to be X replaced during the life of the product At the end of its life the battery contained in this product should be collected separately from any unsorted municipal waste The collection and recycling of batteries helps protect the environment and contributes to the conservation of natural resources as valuable materials are recovered Rockwell Automation Publication 1413 UM001D EN P November 2010 15 Chapter2 Installation IMPORTANT The MicroLogix 1400 controller ships with the battery wire connector connected Be sure that the battery wire connector is inserted into the connector port if your application needs battery power For example when using a real time clock RTC Replacing the battery when the controller is powered down will lose all user application memory Replace the battery when the controller is powered on Refer to the SLC 500 Lithium Battery Installation Instructions publication 1747 1N515 for more information on installation handling usage storage and disposal of the battery can occur This could cause an explosion in
25. C600 Ethernet Configuration Settings Device Parameter MicroLogix 1400 Controller PanelView Componet C600 PowerMonitor 1000 Meter 12 Operator Terminal HP Address 192 168 254 100 192 168 254 105 192 168 254 64 Subnet Mask 255 255 0 0 255 255 0 0 255 255 0 0 1 See MicroLogix 1400 Controller Installation Instructions publication 1766 UM001 for instructions on changing the controller s IP Address If you change the controller s IP Adress make sure all of the Capacitor Bank devices are on the same network or IP Address range 2 The default Gateway for the PowerMonitor 1000 is 128 1 1 1 30 Rockwell Automation Publication 1413 UM001D EN P November 2010 Configuration Chapter 3 M icroLogix 1400 Controller This section describes how to use the LCD and keypad on the MicroLogix 1400 controller Operating Buttons Button Function Cursor Buttons Move cursor Select menu item Choose file numbers values etc OK Next menu level store your entry apply the changes ESC Previous menu level cancel your entry Using Menus to Choose Values Press To e Go to next menu level e Store your entry e Apply the changes e Goto previous menu level e Cancel your entry since the last Ok vi e Press repeatedly to go to the main menu e Change menu item e Change value e Change position Rockwell Automation Publication 1413 UM001D EN P November 2010 31 Chapter3 Configuration Se
26. Capacitor Step Control Power el ii Capacitor Step Contactors or Interposing Relays Input Interlock Mode The Input Interlock mode allows fault protection for each capacitor step through the use of fault protection relays Wire normally closed fault protection relays to each input from 0 10 of the controller Wire a normally open momentary pushbutton to Input 11 This pushbutton serves as a reset button During a fault occurrence the controller discharges and locks out the respective capacitor step associated with the fault relay that tripped The fault protection relay wired to Input 0 discharges and locks out all capacitor steps The remaining fault protection relays discharge and lock out their respective capacitor step that is Input 1 discharges and locks out capacitor step 1 In order to place a capacitor step back into the sequence a fault must not be present for that step and a reset must be initiated by pushing the Reset pushbutton Rockwell Automation Publication 1413 UM001D EN P November 2010 57 Chapter4 Operation I Alarms Edit and View Data 58 The capacitor bank controller offers these alarms e Bad Step This alarm indicates a blown fuse and or loss of capacitor condition The controller measures actual VAR output from a capacitor step averages and compares this value with the original effective capacitor value When actual VAR is more than the user configurable StepKvarTolerance def
27. Clear kVARh Registers Submenu Volts Input Inverted Comm Type KYZ Status Clear kVAh Registers Amps Input Missing WIN Number S1 Status Clear Energy All Amps Input Inverted Application FRN S1 Status Count Registers Voltage Rotation Boot Code FRN 2 Status Clear Status 1 Count Amps ROtation Default Device ID S2 Status Count Clear Status 2 Count VOlts Phi Angle Accuracy Class Output Word Force KYZ On Volts Ph1 Magnitude Overall Status Force KYZ Off Volts Ph2 Angle Flash Memory Remove KYZ Force Volts Ph2 Magnitude SRAM Memory Restore Defaults Volts Ph3 Angle NVRAM Memory Test Wiring Connections Volts Ph3 Magnitude SPI Interface Reset System Amps Ph1 Angle Real Time Clock Clear Min Max Log Amps Ph1 Magnitude Watchdog Timer Perform Wiring Diagram Amps Ph2 Angle Metering Status Store Load Factor Amps Ph2 Magnitude LCD Interface Record Amps Ph3 Angle Serial Interface Clear Load Factor Log Amps Ph3 Magnitude Ethernet Interface Store TOU Record Input Over Range Clear TOU Log Phase Loss Detection Troubleshooting Password Terminals Locked Figure 8 Setup Submenu Configuration Mode Level 2 Program Mode Level 3 Display Mode So Sa ce U Level 3 4 Voltage Mode New Password Protocol Setting IP Address Byte a PT Primary Date Serial Delay mS IP Address Byte b PT Secondary Time Baud Rate IP Address Byte c CT Primary Meter Averaging Serial Address IP Address Byte d System PF Setting DST Enable Serial Data Format Su
28. Ground to Ground Bus Mount the PowerMonitor The PowerMonitor 1000 unit can be mounted on a panel or a DIN rail 1000 Unit Panel Mount Follow these steps to mount the unit on a panel or any flat surface 1 Extend the top and bottom DIN rail clips to the panel mount position 2 Insert a small screwdriver under the spring pin to move the clip lift it and pull the clip forward until it extends approximately 6 mm 0 25 in from the enclosure 3 Release the pin and lock the clip in the panel mount position 4 Mount the unit by using three 8 machine screws DIN rail Mount You can mount the unit on standard 35 x 7 5 mm EN 50 022 35 x 7 7 DIN rail To mount on a DIN rail leave the mounting clips retracted so the mounting holes are hidden behind the unit Install on a DIN rail Follow these steps to mount the unit on a DIN rail 1 Tilt the bottom of the unit slightly away from the rail until the notches grab onto the top flange of the DIN rail 2 Push the bottom of the enclosure forward towards the DIN rail The spring loaded clip snaps onto the bottom of the rail and holds the unit firmly in place Rockwell Automation Publication 1413 UM001D EN P November 2010 25 Chapter2 Installation Remove from a DIN Rail Follow these steps to remove the unit from a DIN rail 1 Insert a small screwdriver into the exposed slot in the tab to remove the unit from the DIN rail 2 Pullenclosure forward and remove from
29. Monitor meters The processor manipulates data in engineering units of KVAR and kW The unit does not directly control power factor but rather works to actively minimize imported and exported KVAR The net result of this philosophy indirectly controls power factor and minimizes voltage excursions associated with excessive KVAR export The capacitor bank controller can accommodate up to four different utility feeds and or generators Each feed requires an individual PowerMonitor 1000 meter The unit sums the kW and kVAR readings from each of the PowerMonitor 1000 meters to arrive at an aggregate KVAR so that a single capacitor bank could be used to compensate several feeds simultaneously The traditional C k ratio is not required for the capacitor bank controller because we are working in engineering units within the processor Aggregate Power Factor is calculated and displayed by using this formula P KW ggregate F Aggregate y 3 JK Aggregate ag KVAR Isgregate The PowerMonitor 1000 meter data is gathered over Ethernet by using the MicroLogix 1400 controller Each capacitor step can be individually selected to on off or auto status The capacitor discharge timer interlock is in effect in Manual mode to prevent capacitor bank damage In Auto mode a step is available to any of the automatic sequences described below In the On or Off mode a step is unavailable to any automatic operating mode e Manual mode 0 This mode disabl
30. Range Default PanelView Component Screen N7 42 Voltage In Range seconds The amount of time after the Voltage High Yes 120 Ext Configuration 1 Time and Voltage Low alarms have been reset before signifying that the voltage is in an acceptable range N7 43 Control Word This is the control word for the capacitor Yes Ext Configuration 2 bank controller Bit 4 is used to initiate a See Table 10 restore of factory defaults This should be Control Word treated as a momentary state Bit 5 is used to N7 43 for initiate the step size buffer This bit should more also be treated as a momentary state Bit 6 is information used for disabling step tolerance The BCD value for each bit is available for easy setup N7 45 Number of The number of PowerMonitor meters to Yes 1 4 1 Configuration PowerMonitor include in the aggregate kW and kVAR 1000 meters calculations N7 46 Number of The number of capacitor steps to be Yes 1 10 10 Configuration Capacitor Steps controlled N7 47 Operating Mode The operating mode Yes 0 3 0 Configuration 0 Manual 1 FILO 2 Balanced 3 Best Fit N7 56 Nominal Voltage Multiplier scale 1 10 100 or 1000 Yes 1 Ext Configuration 1 Scale N7 59 Number of The number of KVAR samples to average Yes 1 10 5 Ext Configuration 1 Samples together when auto configuring capacitor step sizes N139 10 Write IP address Writes IP address for the PowerMonitor 1000 Yes Admin meter to MicroLogix 1400 controller for messagi
31. Step 6 Mode Yes B3 1 10 Capacitor Step 7 Mode Yes B3 1 11 Capacitor Step 8 Mode Yes B3 1 12 Capacitor Step 9 Mode Yes B3 1 13 Capacitor Step 10 Mode Yes B3 1 14 Capacitor Step 1 Manual Command Yes 0 Command Off B3 1 15 Capacitor Step 2 Manual Command Yes ERINRAN B3 2 0 Capacitor Step 3 Manual Command Yes B3 2 1 Capacitor Step 4 Manual Command Yes B3 2 2 Capacitor Step 5 Manual Command Yes B3 2 3 Capacitor Step 6 Manual Command Yes B3 2 4 Capacitor Step 7 Manual Command Yes B3 2 5 Capacitor Step 8 Manual Command Yes B3 2 6 Capacitor Step 9 Manual Command Yes B3 2 7 Capacitor Step 10 Manual Command Yes B3 2 8 Auto Configure Capacitor Step Sizes Yes Set to 1 to initiate Configuration B3 2 9 System Alarm No 0 No Alarm 1 In Alarm Alarm Summary B3 2 10 Bad Step Alarm No B3 2 11 Power Factor Not Achieved Alarm No B3 2 12 Voltage Alarm No 1 Depends on the number of capacitor steps in N7 46 View MicroLogix 1400 Controller Ethernet Status The Ethernet configuration screen of the LCD displays the MAC and IP addresses assigned to the MicroLogix 1400 controller Follow these steps to view the Ethernet configuration for your controller 1 On the Main Menu screen select Advanced Set by using the Up and Down keys on the LCD keypad as shown below Rockwell Automation Publication 1413 UM001D EN P November 2010 39 Chapter 3 Configuration N Qe A If the menu ite
32. User Manual Allen Bradley Capacitor Bank Controller Catalog Number 1413 CAP 3 e Il a ai e dl a STR 4 Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equi
33. al Panel View Component C600 HMI provides you with a user interface During operation these screens are provided e Overview Summary e Navigation Menu e Bank Status e Extended Status e Step Control e Power Factor Summary e Powermonitoring Data x4 e Alarm Summary e System Configuration Allen Bradley PanelView C600 Overview Summary Off Off These status screens show the operation of the capacitor bank controller Rockwell Automation Publication 1413 UM001D EN P November 2010 59 Chapter4 Operation Screen Navigation Tree Overview Summary Navigation Menu CT I Step Status Power Factor PowerMonitor Alarm Summary 1000 1 Summary Data l Extended PowerMonitor Status 1000 2 Data optional PowerMonitor ti trol Step Contro 1000 43 Data optional PowerMonitor 1000 4 Data optional Configuration Extended Configuration Extended Configuration 2 Overview Summary Screen Allen Bradley PanelView C600 Overview Summary eem off Off Off Oft PF porwr PM 1 Data Extended Status 5 Off atus This is the home screen and displays after you apply power Press Menu to navigate to the Menu screen 60 Rockwell Automation Publication 1413 UM001D EN P November 2010 Operation Chapter 4 Navig
34. and makes that data available in its data table for use by other applications such as SCADA or HMI systems This table lists the PowerMonitor meter data available in the controller The symbol x indicates the PowerMonitor meter number Addresses related to PowerMonitor meter no 1 begin with F11 0 addresses related to PowerMonitor meter no 2 begin with F12 0 Table 14 Available PowerMonitor Meter Data Address Parameter F1x 0 L1 Current F1x 1 L2 Current F1x 2 L3 Current F1x 3 L1 L2 Voltage F1x 4 L2 L3 Voltage F1x 5 L3 L1 Voltage F1x 6 Frequency F1x 7 L1 Real Power F1x 8 L2 Real Power F1x 9 L3 Real Power F1x 10 Total Real Power F1x 11 L1 Reactive Power F1x 12 L2 Reactive Power F1x 13 L3 Reactive Power F1x 14 Total Reactive Power F1x 15 L1 Power Factor F1x 16 L2 Power Factor F1x 17 L3 Power Factor F1x 18 Total Power Factor Rockwell Automation Publication 1413 UM001D EN P November 2010 65 Chapter 5 66 SCADA Interface Additional data is available in systems with the Ethernet PowerMonitor meter Option In these systems all PowerMonitor meter data may be accessed by using the Ethernet communications port integral to the PowerMonitor meter Please refer to the PowerMonitor 1000 User Manual publication 1408 UM001 for further information Rockwell Automation Publication 1413 UM001D EN P November 2010 Appendix A Catalog Number Explanatio
35. ation Menu Screen Allen Bradley PanelView C600 Navigation Menu Extended Config 1 Defaults Bank Status Screen Allen Bradley PanelView C600 Bank Status 1234567 8 9 10 Auto Manual Mode MM Mm Mm m mmm Mm Manual Command Status lorr jorrjorrforr forr forr forr jorrjorr orr step statu prepre pre prr prre pr prfr Discharge Status Alarm Status I I I I I I I I I ended status Step Cont The status for the steps is listed in vertical columns from 1 10 There are no configurations on this screen It displays status data only Mode A Automatic which means the step is controlled based on the operation mode selected M Manual which means you can force the step on or off via the keypad Step Status I On 0 Off Discharge Status Not Discharging D Discharging Alarm No Alarm A In Alarm You can press Extended Status to navigate to the Extended Status Screen Press Menu then Overview to return to the Overview Summary Screen Rockwell Automation Publication 1413 UM001D EN P November 2010 61 Chapter 4 62 Operation Extended Status Screen Allen Bradley PanelView C600 Extended Status kVAR Stage Counters FJ Press Reset Counters to navigate to the Reset Counters screen There are no other user configurable fields on this screen Press Menu and then Overview to
36. ault 5 below the effective step size for a user configurable delay default 30 seconds the alarm is activated The alarm is reset when actual VAR output is greater than or equal to the setpoint for the same delay The step will be latched as tripped offline ifthe VAR output falls below 90 of nominal Target power factor not achieved If actual power is less than setpoint for a user adjustable number of seconds then the alarm flag is set PowerMonitor Communication Loss If the MicroLogix controller loses communication with the PowerMonitor meter then the alarm flag is set High and Low Voltage If BusVolts is outside either limit this alarm is activated immediately After the voltage returns to the proper range for a configurable amount of time this alarm is reset You can use the MicroLogix 1400 controller to edit and view Integer and Bit files The PanelView Component C600 terminal provides an operator interface MicroLogix 1400 Controller The LCD interface provides access to all data registers The Binary bit Elements and Integer Word Elements tables define how these register assignments are made See page 34 for the Integer word Elements and page 38 for the Binary bit Elements Refer to pages 31 33 for information on using the LCD to edit configuration parameters Rockwell Automation Publication 1413 UM001D EN P November 2010 Operation Chapter 4 Optional PanelView Component C600 HMI The option
37. bnet Mask Byte a DST Start Inter Character Subnet Mask Byte b Month Wk Day Timeout Subnet Mask Byte c DST Start Hour Max Node Address Subnet Mask Byte d DST End Gateway Byte a Month Wk Day Gateway Byte b DST End Hour Gateway Byte c KYZ Output Select Gateway Byte d KYZ Output Scale SNTP Mode Select KYZ Pulse Duration SNTP Update Rate Status 1 Input Scale SNTP Time Zone Status 2 Input Scale Time Server Byte a Demand Source Time Server Byte b Demand Length Time Server Byte c Demand Periods Time Server Byte d Demand Sync Delay Broadcast Mode Unit Error Action Broadcast Port Error Log Full Action LCD Display Contrast 46 Rockwell Automation Publication 1413 UM001D EN P November 2010 Configuration Chapter 3 Edit a Parameter Follow these guidelines to edit a parameter e Press lt up gt or lt down gt to change the highlighted digit e Press lt up gt and lt down gt together to move the highlight cursor one place to the left and press lt up gt or lt down gt to set the selected digit s value Continue in the same way until the correct value is entered then press lt enter gt when done Configuration with the The optional Panel View Component C600 terminal provides you with a more PanelView Component C600 Terminal optional HMI only TIP TIP These images show the navigation through the PanelView Component terminal Clicking each button provides navigation to the configuration and metering screens
38. ce System in Manual Mode 2 Turn Steps to be Configured OFF 3 Place Steps to be Configured in Auto Never Been Configured of Samples of Steps Samples Taken Config Step Menu PF Summary 6 Follow steps 1 3 on this screen then press Auto Detect Cap Size to initiate the auto configuration process 7 Navigate to the Extended Status screen and write down the Measured KVAR for each of your capacitor banks 8 Navigate to the Configuration screen and configure the steps with the measured kVAR data Rockwell Automation Publication 1413 UM001D EN P November 2010 49 Chapter3 Configuration 9 Navigate to Menu then to Extended Configuration 1 This screen operates in the same way as the initial configuration screen These guidelines apply in the Configuration screen e Nominal Volts is a number between 0 and 9999 using the scale 1 10 100 1000 Therefore a voltage of 13 400V would be entered as 1340 e Volt Range is used for voltage high low alarms e Timer preset is for high and low values for the high low voltage alarms PF timer is used to generate alarm if Powerfactor is not achieve in that time TIP Allen Bradley PanelView C600 Extended Configuration 1 Volt Scale 1 10 100 1000 Nominal volts volt Range Hi Limit PF Timer Meas Bus Volts Hi Lim Timer Preset Lo Lim Timer Preset Configuration Volts Inrange Timer ss Menu Extended Co
39. cumentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Otomasyon Ticaret A Kar Plaza is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1413 UM001D EN P November 2010 PN 94831 Supersedes Publication 1413 UM001C EN P May 2006 Copyright 2010 Rockwell Automation Inc All rights reserved Printed in the U S A
40. e is restricted to 40 C 104 F Panel Guidelines Supporting panels must be at least 16 gauge to provide proper sealing against water and dust and to provide proper support The panel surface must be flat and free of imperfections to maintain an adequate seal and NEMA Type ratings Panel Cutout Dimensions Use the template shipped with your terminal to mark the cutout dimensions Height Approx mm in Width Approx mm in 135 0 1 0 5 31 0 04 189 0 1 0 7 44 0 04 PanelView Component Terminal C600 Touch Rockwell Automation Publication 1413 UM001D EN P November 2010 19 Chapter2 Installation Mount the PanelView Component C600 Terminal PanelView Component C600 terminals install easily in a panel without any tools or hardware The terminals have panel clamps that automatically latch when the terminal is pushed into the panel opening ATTENTION AN e Disconnect all electrical power from the panel before making the panel cutout e Make sure the area around the panel cutout is clear e Take precautions so metal cuttings do not enter any components already installed in the panel e Failure to follow these instructions may result in personal injury or damage to panel components Follow these steps to mount the terminal in a panel 1 Cutan opening in the panel by using the template shipped with the terminal 2 Make sure the sealing gasket is properly positioned on the terminal This gasket forms a c
41. e port 2 24V DC power input 8 Diagnostic status indicator 3 10 100 MBit Ethernet port 9 Replaceable real time clock battery 4 RS 422 or RS 485 port 10 USB host port 5 Mounting slots Secure digital SD card slot for 2711C T6M T6C Series C or later 2711C T6T Series A or later only 6 RS 232 serial port Parts List PanelView Component terminals ship with these items Power terminal block RS 422 RS 485 5 pin terminal block Panel cutout template Accessory CD A pair of mounting levers for Panel View Component C600 terminals 2711C T6M 2711C T6C Series C or later 2711C T6T Series A or later Rockwell Automation Publication 1413 UM001D EN P November 2010 Installation Chapter 2 Minimum Spacing Plan for adequate space around the terminal inside the enclosure for ventilation and cabling Consider heat produced by other devices in the enclosure The ambient temperature around the terminal must be 0 50 C 32 122 F PanelView Back Component C200 and C300 Keypad 51 mm 2 in 51 mm 2in 25mm 1 in 13 mm 0 5 in C600 Touch TIP The minimum spacing requirements are sufficient for connecting cables and inserting or removing a memory card Plan for additional clearance if using the USB host port on the back of the unit Mounting Angle You can mount the terminal vertically against the panel or tilted forward or backwards up to a 45 angle For mounting angles greater than 45 the operating temperatur
42. es all automatic operating modes Manual mode is the default configuration All capacitor steps have a default configuration of auto FILO mode 1 This mode of operation switches the capacitor steps on and off in first in last out FILO order That is the first step on is the last step turned off This is most useful when all the capacitor steps are of similar sized Rockwell Automation Publication 1413 UM001D EN P November 2010 55 Chapter 4 56 Operation Balanced mode 2 This mode counts the number of opening operations on each capacitor step and switch capacitor steps to balance the number of opening operations equally across all of the employed capacitor steps This mode is also most useful when all of the steps are of similar size Best Fit mode 3 This mode selects capacitor steps to be switched on and off to most closely achieve the target power factor and kVAR needs of the system When the system s KVAR needs increase the available step or steps with the closest aggregated KVAR rating is added On decreasing KVAR demand steps are switched off in similar fashion Fault Relay Operation Fault protection relays can be used to immediately discharge all or specific capacitor steps during a fault occurrence Input 0 is wired to a normally closed fault protection relay and discharges all capacitor steps during a fault occurrence low state condition Inputs 1 10 are wired to normally closed fault
43. hazardous location WARNING When you connect or disconnect the battery an electrical arc AN installations Be sure that the area is nonhazardous before proceeding For Safety information on the handling of lithium batteries including handling and disposal of leaking batteries see Guidelines for Handling Lithium Batteries publication AG 5 4 Follow these steps to connect the replaceable battery 1 Insert the replaceable battery wire connector into the controller battery connector 2 Secure the battery connector wires so that it does not block the 1762 expansion bus connector as shown below Battery Compartment i 10 Battery AR O BW SDAI 910 06 00 0PE ERE Qo HY y 0 TG WF 1762 1 0 Expansion Bus Connector Battery Wire Connector Battery Connector Battery Wires Twisted Pair 2 POO OOO I q 0006 1 Di UN 16 Rockwell Automation Publication 1413 UM001D EN P November 2010 Installation Chapter 2 Wire the MicroLogix 1400 Controller Follow the diagram to wire the MicroLogix 1400 controller to the capacitor bank controller Capacitor Step Contactors or Interposing Relays Master Fault Relay __ 2 Fault Relay 2 Fault Relay 5 Fault Relay 7 Fault Relay 8 Fault Relay 10 Fault Relay 6 Fault Relay 1 Fault Relay 3 Fault Relay 4 Fault Relay 9 Reset
44. he bezel and gently pull the terminal out of the panel opening 22 Rockwell Automation Publication 1413 UM001D EN P November 2010 Installation Chapter 2 Before reinstalling the terminal in the panel opening you must release each panel clamp from its locked position Do this as soon as possible after the removing the terminal from the panel Follow these steps to unlock each panel clamp 1 Insert the tip of a 3 6 screwdriver approximately 5 mm 0 20 in into the location shown on each clamp next to the arrow icon lt and pull the screwdriver straight out IMPORTANT fake care to insert the screwdriver in the correct orientation and on the correct side of each clamp as indicated by the arrow icon Do not pry the plastic with the screwdriver or you may damage the clamp Insert screwdriver here Clamp Other Incorrect Locations for Inserting The Screwdriver The panel clamp will release and return to its unlocked position 2 Reinstall the terminal in the panel after unlocking all the panel clamps Rockwell Automation Publication 1413 UM001D EN P November 2010 23 Chapter 2 24 Installation Connect Power The PanelView Component terminal connects to a customer supplied 24V DC 10 W minimum power source The table shows the power rating Table 5 Power Ratings PanelView Input Voltage Range Power Consumption Max Component C600 18
45. ion PM2 PM3 PM4 vv Pass Pass Pass Pass Configuration Goto Config ATTENTION Changing the IP address causes all of the capacitors to turn off and that can cause a power disturbance Capacitor Bank Commissioning Checklist Follow this checklist prior to using the Capacitor Bank e Wear proper personal protective equipment PPE e Complete a Power Quality study to understand the power profile to staging the right step sizes of the Capacitor Bank e Check that the PowerMonitor unit is wired correctly e Check that the Overview screen shows valid Power data kW kVar and Powerfactor If no data is displayed go to the Admin screen and verify the IP address of the PowerMonitor unit Rockwell Automation Publication 1413 UM001D EN P November 2010 53 Chapter3 Configuration As a minimum the following configurations are required e Configuration is the number of steps configured with Discharge time lead and or lag settings e Configuration 1 and 2 are Nominal voltage Voltage high low limits Powerfactor timers samples to average and Input modes e Step Control configures all the steps in the appropriate mode e Operating mode is one of the three Automatic modes FILO Balanced or Best Fit 54 Rockwell Automation Publication 1413 UM001D EN P November 2010 Introduction Operating Modes Chapter 4 Operation The capacitor bank controller gathers real and reactive power data by using one or more Power
46. lecting Between Menu Items Cursor up or down Apply or Enter Cursor Display 000000 RU If0 Status Honitor ing Hode Switch Data File B3 bin BINARY la xi Offset 15 14 13 12 11 10 o o o oa Aa oOo ALB o o 0 0 0 0 OO oc oo o o 0 0 0 oi 6 o o o 5 of o 00 0 amp oOo o o o of o o ooo co o oo o of o o o ooo oc oOo o off su He Radix Binary z Symbol Columns ie BI Properties Usage Help Monitor ing Hode Switch The symbol f is used as the cursor There are two different cursor types Selection cursor the symbol amp is displayed left to the selected item e Move cursor with the up down arrows Full block navigation is shown as a flashing block e Change position with left right arrows e Change values with up down arrows 32 Rockwell Automation Publication 1413 UM001D EN P November 2010 Ab Configuration Chapter 3 Setting Values Data File B3 bin BINARY Off 5 Zee Se a RS eS 200 B3 0 o0000 0000000000 Change value up down arrows a B3 1 000000000000000 Move cursor between digits left right arrows a Eana a A eek OR OR B3 3 o 0000 0 0000 0 OOOO OD B3 4 o 00000 000 0 00 OOO OD B3 5 0000 0 000 Oi 0 0 KOO 30 B3 6 oo 000 0000000 HH OOD Stores Entries B3 7 o 0000 0 000 0 0 0 OHO BD B3 8 o000 000000000000 B3 9 o o 0000 000 0 0 OOOO DBD i 3 10 o 000000 o 000 0 o 00 0 Retain previous
47. ms shown in the figure below are not displayed on the Main Menu screen you need to scroll down the screen by pressing the Down key O00000 REHOTE User Display bAcvanced Set Press the OK key on the LCD keypad The Advanced Set Menu screen is displayed as shown below O00000 REHOTE keyin Hode OCOHH Cfg PENET Cfg IFENET Cfg is selected press the OK key otherwise select ENET Cfg by using the Up and Down keys and then press the OK key The Ethernet Configuration screen is displayed Press the OK key on the LCD Status menu O00000 REMOTE ENET Cfg Status IP Address When an IP address is not yet assigned to your controller only the MAC address that is assigned to your controller represented as XXXXXXXXXXXX below is displayed Rockwell Automation Publication 1413 UM001D EN P November 2010 Configuration Chapter 3 A MAC address is a 12 digit hexadecimal number Your controller ships with a unique MAC address assigned in the factory You can identify the MAC address of your controller by opening the expansion module cover on your controller O00000 REHOTE ENET Hode bootp HAL AAA IP When an IP address is assigned to your controller both the MAC and IP addresses of your controller are displayed as shown below In this example the MAC address is represented as XXXXXXXXXXXX The IP address is represented as xxx xxx xxx xxx where each xxx is a decimal number
48. n 1413 CAP ME PE C Bulletin Number Series 1413 Power and ti Sari Energy Controllers Base Unit Type ME Type of Device Communicate with Additional HMI one Ethernet CAP Capacitor PowerMonitor 1000 PE Ethernet Bank Controller PanelView Component C600 B ase Unit with Ethern et This includes a base controller and one PowerMonitor 1000 meter on the 141 3 C AP ME i network Note that ME Ethernet meter communication ommunication between the MicroLogix controller and the PowerMonitor PowerMonitor Meter meter are through the Ethernet network The MicroLogix 1400 controller LCD interface is used to configure the capacitor bank There is no HMI terminal for viewing or configuring data with this option Rockwell Automation Publication 1413 UM001D EN P November 2010 67 AppendixA Catalog Number Explanation Ethernet Base Unit with 1413 CAP ME PE Ethernet HMI 68 Rockwell Automation Publication 1413 UM001D EN P November 2010 To add PanelView Component C600 terminal to the system add PE to the catalog number A PE indicates HMI with Ethernet communications This option includes a PanelView Component terminal as the HMI to configure or view the capacitor bank controller in addition to the MicroLogix 1400 controller and the PowerMonitor 1000 meter This option provides access for quick configurations Table 15 Summary Cat No PowerMonitor PanelView MicroLogix MicroLogix Meters Terminals Contr
49. n parameter and returns to Program mode Up arrow Steps back to the previous parameter or menu Increments the value of the item highlighted digit Down arrow Steps forward to the next parameter or menu Decrements the value of the item highlighted digit Enter Steps into a sub menu Steps into a sub Saves the parameter change or sets default screen menu selects the and returns to Program mode parameter to be modified or changes to Edit mode Up and down Refreshes the display No effect Moves the highlight cursor arrows one character to the left together User choices for display and configuration are organized in a hierarchical menu system within the PowerMonitor 1000 unit This diagram shows how to navigate in the display and configuration menu Figure 5 Menu Navigation a Default 4 Screen A ide B q Level 3 la B A dii 6 ES Select la DOOOR Chart Key Next Item within current level Previous Item within current level Rockwell Automation Publication 1413 UM001D EN P November 2010 Configuration LCD Screen Display and Configuration Menu Map Figure 6 Main Menu Page 1 Chapter 3 Default Screen Level 1 Display Program Password gt Level 2 f Di
50. nfig 2 Restore Defaults Operating Mode Step Control All timers are in seconds 10 Press Extended Config 2 to navigate to the Extended Configuration 2 screen from the Extended Configuration 1 screen These guidelines apply in the Configuration screen e The Samples to Avg number is between 5 and 10 e The KVAR tolerance of each capacitor to trigger alarming e Input mode is disabled by default If you are using fault relays for respective steps we recommend that you use Input mode Reset inputs will clear controller alarms TIP Allen Bradley PanelView C600 Extended Configuration 2 Input Mode Reset Inputs Samples to Avg PM Read Interval mSec Es KVAR Tol KVAR Tol Timer Preset KVAR Tolerance Enabled Configuration PM Password Ee Extended Config 1 Restore Defaults Operating Mode Step Control The leading kVAR limit allowed for the system before the controller acts to correct lead typically is 33 of smallest capacitor step The lagging KVAR limit allowed for the system before the controller acts to correct lag typically is 66 of largest capacitor step 50 Rockwell Automation Publication 1413 UM001D EN P November 2010 Configuration Chapter 3 11 Set the Step Control to Manual or Auto This screen shows the step control of the Capacitor Allen Bradley PanelView C600 Bank controller Step Control screens let you place a step in Auto A or Manual M mode Step
51. ng Bit 0 toggle bit 0 to 1 to 0 N139 12 PowerMonitor 1 IP 1st byte octet of PowerMonitor IP Address Yes 0 255 192 Admin Byte A N139 13 PowerMonitor 1 IP 2nd byte octet of PowerMonitor IP Address Yes 0 255 168 Admin Byte B N139 15 PowerMonitor 1 IP 3rd byte octet of PowerMonitor IP Address Yes 0 255 254 Admin Byte C N139 16 PowerMonitor 1 IP 4th byte octet of PowerMonitor IP Address Yes 0 255 64 Admin Byte D N139 22 PowerMonitor 2 IP 1st byte octet of PowerMonitor IP Address Yes 3 0 255 192 Admin Byte A N139 23 PowerMonitor 2 P 2nd byte octet of PowerMonitor IP Address Yes 3 0 255 168 Admin Byte B N139 25 PowerMonitor 2 P 3rd byte octet of PowerMonitor IP Address Yes 3 0 255 254 Admin Byte C N139 26 PowerMonitor 2 P Ath byte octet of PowerMonitor IP Address Yes 3 0 255 65 Admin Byte D N139 32 PowerMonitor 3 IP 1st byte octet of PowerMonitor IP Address Yes 3 0 255 192 Admin Byte A N139 33 PowerMonitor 3 IP 2nd byte octet of PowerMonitor IP Address Yes 3 0 255 168 Admin 36 Byte B Rockwell Automation Publication 1413 UM001D EN P November 2010 Configuration Chapter 3 Table 9 Control and Status Parameters Address Parameter Unit Description Configurable Range Default PanelView Component Screen N139 35 PowerMonitor 3 IP 3rd byte octet
52. o the right of the controller Allow 50 mm 2 in of space on all but the right side for adequate ventilation as shown below Top A 0 Q Side B lt H o UA Su Bottom N Rockwell Automation Publication 1413 UM001D EN P November 2010 13 Chapter 2 14 Installation DIN Rail Mounting The maximum extension of the latch is 14 mm 0 55 in in the open position A screwdriver is required for removal of the controller The controller can be mounted to EN50022 35x7 5 or EN50022 35x15 DIN rails DIN rail mounting dimensions are shown below Dimension Height A 90 mm 3 5 in B 27 5 mm 1 08 in C 27 5 mm 1 08 in Follow these steps to install your controller on the DIN rail 1 Mount your DIN rail Make sure that the placement of the controller on the DIN rail meets the recommended spacing requirements see Controller Spacing on page 13 for more information Refer to the mounting template inside the back cover of this document If it is open close the DIN latch 3 Hook the top slot over the DIN rail While pressing the controller down against the top of the rail snap the bottom of the controller into position Leave the protective debris strip attached until you are finished
53. oller to Controller to PowerMonitor SCADA Communication Communication 1413 CAP ME C Ethernet None Ethernet Ethernet 1413 CAP ME PE C Ethernet Ethernet Ethernet Ethernet Bank Instance PM PowerMonitor meter Step Glossary The following terms and abbreviations are used throughout this manual For definitions of terms not listed here refer to the Allen Bradley Industrial Automation Glossary publication AG 7 1 An overall capacitor or tuned filter assembly This controller is designed to manage and control one bank consisting of 10 steps An instance of an object represents a complete iteration of an object and all of its attributes and methods For example the vacuum switch describes a typical vacuum switch Each physical switch would result in one instance of a vacuum switch object Each instance of an object must be managed independently in the software See PowerMonitor meter The power measuring device located at the plant mains There may be more than one PowerMonitor meter in a system depending on the number of electrical feeds into the plant A single switched circuit in a capacitor or filter bank There are up to 10 steps ina bank Others in the industry may also refer to these as stages Rockwell Automation Publication 1413 UM001D EN P November 2010 69 Glossary Notes 70 Rockwell Automation Publication 1413 UM001D EN P November 2010 A additional Powermonitors 10 additional res
54. ompression type seal Do not use sealing compounds 3 Place the terminal in the panel cutout IMPORTANT The terminal temperature must be greater than 0 C 32 F during panel installation 4 Push the terminal firmly into the cutout on all sides and corners until the plastic bezel contacts the enclosure and the gasket is fully compressed You will hear a series of clicks as the clamps self adjust to the panel thickness IMPORTANT Do not push on the display when pushing the terminal into the panel or you may damage the display 20 Rockwell Automation Publication 1413 UM001D EN P November 2010 Installation Chapter 2 These views show the panel clamps fully extended to secure the terminal against the rear of the panel Fully extended panel clamps ATTENTION Follow the instructions to provide a proper seal and to AN prevent potential damage to the terminal Allen Bradley assumes no responsibility for water or chemical damage to the terminal or other equipment within the enclosure because of improper installation 5 Insert a mounting lever into each mounting slot on the terminal sliding each lever until the short flat side of the lever touches the surface of the panel Mounting Slot
55. on Configuration Table of Contents Preface Who Should Use This Manual sssssserersrrrrrrrrrrrrrrr rer era 5 Additional Resources sssserrrrrrrsrrrrrrrrrrrrr rr rer rr rr resa 5 Chapter 1 Introductions chet od sek GO hed we dea eta ae i i le 7 Description of the Capacitor Bank Controller 7 FUniGtiON 1225 8 Goad o8 Sate ea ai HULME Re eS 7 COD OTS ieee eee eee 8 Chapter 2 System Components esses deeri 955 5 pees Raccakesisiers clearer ses 9 Optional Additional PowerMonitor 1000 Meters 10 System Architect re A tia lia loto 10 Mount and Connect Your Controller 11 Mount the Controller ss she loliivinasteai 12 Using the Battery alito aiar 15 Wire the MicroLogix 1400 Controller 17 Install the PanelView Component C600 Touch Terminal 18 Minimum Spice RA a 19 MounussAfnge ine alert 19 Panel Guidelines ssssssrrrrrersesesrorrrrere rr sr rr rt 19 Panel Cutout Dimensions culla 19 Mount the PanelView Component C600 Terminal 20 Connect Power nsr s cc eat Se gai tla Meth teen gia 24 Mount the PowerMonitor 1000 Unit 00 c cece eee eee 25 Panel Mounta lait 25 DIN Pat MOE e a aa O A wens EAE 25 Connect the Controller PanelView Component Terminal and the PowerMonitor 1000 Meter 26 Chapter 3 CO VIVE WW ks do i ES be BA iena 29 Communication Settings
56. orm power factor correction The controller is designed to provide the same base functionality as a fixed function capacitor bank controller The capacitor bank controller is a pre engineered control system containing a MicroLogix 1400 controller one or more PowerMonitor 1000 modules and an optional human machine interface HMI Pre engineered ladder logic code in the controller gathers real and reactive power data from up to four power feeds utility feeds and or generators The logic operates on the data in standard engineering units of kVAR and kW and minimizes imported and exported reactive power by switching up to 10 steps of capacitance This strategy controls power factor while reducing the likelihood of voltage surge caused by excessive KVAR export Functions e Auto configure e Manual configure e Discharge timer on each step e Selectable operating modes Manual operation First In Last Out FILO Balanced level out usage of capacitor steps Best fit finds best match of capacitor step to system KVAR needs Chapter 1 General Information e Alarms Bad step indicates blown fuse capacitor failure Target power factor not achieved High Low voltage Metering Communication loss e PowerMonitor data concentrated into the MicroLogix 1400 controller e Phase current line voltage frequency real and reactive power and power factor Options e Upto three additional PowerMonitor 1000 meters to agg
57. ources 5 alarm summary screen 62 alarms 8 58 bank status screen 61 battery 15 connection 16 disposal 15 buttons 31 C catalog number explanation 67 communication configuration 30 base unit 30 Ethernet HMI option 30 configuration 29 Powermonitor meter 42 connect controller 11 PanelView Component C600 Ethernet 18 controller battery 15 dimensions 13 DIN rail mounting 14 location 12 panel mounting 15 spacing 13 wiring 56 wiring diagram 57 controller configuration 33 control and status parameters 34 control word 37 LCD 33 LCD input interlock mode 57 LCD manual configuration 33 PanelView Component C600 59 use LCD 33 with PanelView Component C600 47 controller description 11 input 11 output 11 cursor display 32 D description 7 DIN rail 25 mount 14 25 Powermonitor 1000 25 E Ethernet cable 9 Index status 39 extended status screen 62 F functions 7 G general information 7 glossary 69 H HMI 7 installation 9 menu navigation 44 MicroLogix 1400 7 11 Modes Display mode 43 mount controller 11 12 PanelView Component C600 Ethernet 18 mount the Powermonitor unit 25 mount the unit DIN rail mount 25 panel mount 25 navigation menu screen 61 0 operating buttons 31 operating modes 7 55 operation 55 operator interface 58 overview summary screen 60 P panel mount 25 Powermonitor 1000 25 panel mounting controller 15 PanelView Component connect p
58. ower 24 PanelView Component C600 8 guidelines 19 mounting 20 mounting angle 19 mounting lever 21 Rockwell Automation Publication 1413 UM001D EN P November 2010 71 Index 72 panel cutout dimensions 19 parts list 18 removal 22 spacing 19 unlock panel clamp 23 PanelView Component C600 Ethernet 18 power factor summary screen 62 power supply 9 power circuit parameters 65 Powermonitor 1000 7 button function 44 configuration 42 DIN rail mount 25 edit parameter 47 menu map 45 46 menu navigation 44 panel mount 25 parameter descriptions 43 screen 63 set parameters 43 sub menu 46 S SCADA interface 65 power circuit parameters 65 screen navigation tree 60 setup menu map 45 46 menu navigation 44 sub menu 46 system architecture 10 Ethernet options 10 system components 9 system connection 10 26 Ethernet switch 27 local Ethernet network 27 U unit mounting 25 DIN rail mount 25 panel mount 25 unit setup menu map 45 46 menu navigation 44 sub menu 46 use LCD 33 43 V view Ethernet status 39 W wiring diagram controller 57 Rockwell Automation Publication 1413 UM001D EN P November 2010 Notes Notes Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes
59. pment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PP E gt IMPORTANT Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Software Rockwell Automation PanelView Panel View Component Powermonitor Powermonitor 1000 MicroLogix and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies General Information Installati
60. regate up to four total feeds e The PanelView Component C600 Touch HMI terminal with Ethernet communication provides ease of navigation viewing and configuration of the capacitor bank controller application 8 Rockwell Automation Publication 1413 UM001D EN P November 2010 Chapter 2 Installation The capacitor bank controller system is supplied as a number of components that you assemble install and connect in a suitable enclosure System Components The key number in the component lists are referenced in the illustrations that follow Table 1 Base Configurations Key Quantity Cat No Description 1 1 1408 EM3 ENT A PowerMonitor 1000 unit 2 1 1766 L32BWA MicroLogix 1400 controller 3 Ethernet cable customer supplied Table 2 Optional Components 4 2711C T6M PanelView Component C600 Touch Terminal IMPORTANT The PanelView Component terminal can be powered through a 24V DC 10 W minimum power supply that you provide We recommend an Allen Bradley Bulletin 1606 power supply Table 3 Customer Supplied Components optional Quantity Cat No Description 1 Ethernet cable 3 05 m 10 ft 1 Ethernet switch IMPORTANT Use standard Ethernet cable Cat 5 10Base T with the Ethernet switch Rockwell Automation Publication 1413 UM001D EN P November 2010 Chapter2 Installation Optional Additional PowerMonitor 1000 Meters The controller is designed to operate with up to
61. return to the Overview Summary Screen Power Factor Summary Screen Allen Bradley PanelView C600 Power Factor Summary PM PM 2 PM S Power Factor Note Lag Lead There are no user configurable fields on this screen Press Menu then Overview to return to the Overview Summary Screen Alarm Summary Screen Allen Bradley PanelView C600 Rockwell Automation Publication 1413 UM001D EN P November 2010 Operation Chapter 4 Alarms are listed in the center of the screen Alarms can be cleared at the PLC or HMI level by using the corresponding buttons on this screen Press Menu then Overview to return to the Overview Summary Screen PowerMonitor Meter Screen There are four instances of this screen one for each of the PowerMonitor meters Allen Bradley PanelView C600 Power Monitor 1 Data Pha D o o 0 o There are no user configurable fields on this screen Use the navigation buttons on the bottom of the screen to navigate to each PowerMonitor Data Screen Press Menu then Overview to return to the Overview Summary Screen Rockwell Automation Publication 1413 UM001D EN P November 2010 63 Chapter4 Operation Notes 64 Rockwell Automation Publication 1413 UM001D EN P November 2010 Chapter 5 SCADA Interface Power circuit Parameters The capacitor bank controller reads power circuit parameters from the PowerMonitor meters
62. rrect lead typically 33 of smallest capacitor step N7 35 Lag Deadband kVAR The lagging kVAR limit allowed for the Yes 35 Configuration system before the controller acts to correct lag typically 66 of largest capacitor step N7 36 Step Tolerance The KVAR percentage of effective that will Yes 0 10 5 Ext Configuration 2 Low Limit determine low limits for each capacitor step N7 37 Power Factor Out seconds The amount of time the system kVAR must be Yes 60 Ext Configuration 1 of Range Time out of the range of the lead or lag deadband before the controller acts to correct N7 39 Step Tolerance seconds The amount of time after a capacitor step is Yes 30 Ext Configuration 2 Time actuated before taking a sample reading of the system kVAR difference to determine if the capacitor step is above the step tolerance low limit N7 40 Voltage High In seconds The amount of time the bus voltage must be Yes 120 Ext Configuration 1 Range Time below the high limit before resetting the Voltage High Alarm N7 41 Voltage Low In seconds The amount of time the bus voltage must be Yes 120 Ext Configuration 1 Range Time above the low limit before resetting the Voltage Low Alarm Roc well Automation Publication 1413 UM001D EN P November 2010 35 Chapter 3 Configuration Table 9 Control and Status Parameters Address Parameter Unit Description Configurable
63. splay spy com Setup Level 3 MOTO Vale Metering Metering See Setup MES Power 1 2 Energy 1 Submenu Frequency 1 gy Level 4 11 PF 1 Status 1 Cnt 12 PF 2 Status 2 Cnt 13 PF 3 kWH Fwd Average PF Total kWH Rev VLN1 KW 1 kWH V LN2 KW 2 kVARH Fwd VLN3 KW 3 kVARH Rev 1 The Catalog Number and VL12 KW Total kVARH Voltage mode determine which VL23 KVAR 1 kVAH z vis Li api alt are displayed VLN Avg KVAR 3 KVAR Demand 2 Individual phase parameters V LL Avg KVAR Total kVA Demand Frequency KVA PE Demand ol not displayed in Delta modes Unbalance V KVA 2 kW Proj Demand Unbalance KVA 3 KVAR Proj Demand KVA Total kVA Proj Demand Rockwell Automation Publication 1413 UM001D EN P November 2010 45 Chapter3 Configuration Default Screen The PowerMonitor 1000 unit lets you select and navigate to a default screen The default screen displays at startup and is displayed after the display has been dormant for approximately 30 minutes To set the current screen as the default press Enter and click Yes If you re in another menu and want to get back to the default screen continue pressing Escape until you are prompted To Default Screen Click Yes to display the default screen Figure 7 Main Menu Page 2 Level 2 Display Wiring Display Run Display 1 0 Program Program Diagnostics Status Status Commands Setup Wiring Status Date Clear kWh Registers See Setup Volts Input Missing Catalog Number Time
64. the rail Connect the Controller Follow these steps to connect the Capacitor Bank controller parts PanelView Component 1 Connecta source of 120 230V AC to the control power terminals on the Terminal and the MicroLogix 1400 controller PowerMonitor 1000 Meter See the MicroLogix 1400 Programmable Controllers Installation Instructions publication 1766 IN001 for wiring recommendations 2 Connect a source of 24V DC to the PanelView Component terminal The 24V DC power can be obtained from a 24V DC 10 W minimum power supply that you provide See the PanelView Component Installation Instructions publication 2711C IN001 for wiring recommendations 3 Connect the PowerMonitor 1000 meter to the power circuit control power and earth ground that the power metering is correct Incorrect wiring of the PTs and IMPORTANT Verify that the PowerMonitor 1000 meter is wired properly and CTs will cause unpredictable capacitor bank control 1 We recommend an Allen Bradley Bulletin 1606 power supply 26 Rockwell Automation Publication 1413 UM001D EN P November 2010 Installation Chapter 2 See the PowerMonitor 1000 Installation Instructions publication 1408 IN001 for wiring recommendations MicroLogix 1 A Ethernet Local Area Network
65. three additional PowerMonitor 1000 meters Additional PowerMonitor 1000 meters must be ordered separately Please contact your local Rockwell Automation distributor for information System Architecture This section illustrates the base system with Ethernet communication Figure 1 Local Area Network Connection MicroLogix 1400 Controller Ethernet Local Area Network 1 fh Bod ue GTa o TEDS DO ul Ml wen DO umen va menn va Ave broder va ERE oG TE 0088808880880 2000090008090989 080088808880880 OFPPPEEFOPPFOPP PIOFPPORPPOPFE PT sees CPP SPER EPEEEOEEE nal PowerMonitor 1000 Meters up to 3 PowerMonitor 1000 Meter Optio 10 Rockwell Automation Publication 1413 UM001D EN P November 2010 Installation Chapter 2 Mount and Connect Your This section describes how to mount the MicroLogix 1400 controller and connect it to a PanelView Component module for use with the capacitor bank Controller controller Figure 2 Controller Description 123 4 5 6 7 O D li H
66. wiring the controller and any other devices Follow these steps to remove your controller from the DIN rail Place a screwdriver in the DIN rail latch at the bottom of the controller Holding the controller pry downward on the latch until the latch locks in the open position Repeat steps 1 and 2 for the second DIN rail latch Rockwell Automation Publication 1413 UM001D EN P November 2010 Installation Chapter 2 4 Unhook the top of the DIN rail slot from the rail i I Teg A ey i a Open Closed tf Panel Mounting oCo A Mount to panel by using 8 screws Follow these steps to install your controller with mounting screws 1 Remove the mounting template from inside the back cover of this document 2 Secure the template to the mounting surface making sure your controller is spaced properly see Controller Spacing on page 13 for more information 3 Drill holes through the template 4 Remove the mounting m Mounting Template template 5 Mount the controller 6 Leave the protective debris i strip in place until you are II Mm i finished wiring the controller E ofe Qs and any other devices i Using the Battery The MicroLogix 1400 controller is equipped with a replaceable battery catalog number 1747

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