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4. UMOYS se dn sxoeq empoooid snp 99 SYI eq se WTI seu SVT Jumo dn payeys seu 11911895 oy se 9560 e qons 3uourdos uo GY ou SI yey 1u21mo Jo uondooxo oq pm jueures uo ST N L A JO onpea asoym JAr gt SNOLLONNA H31SVM NIT XIGN3ddV V 210994 03 sompooold Om 591 10 JojsueJ A2 4 LM Functions When a fieldbus segment starts the LM with the smailest V ST x V TN value within the segment becomes the LAS At all times each LM is checking whether or not a carrier is on the segment Transmits a PN Probe Node message and Node Activation SPDU message to devices which return a new PR Probe Response message LM initialization 2 Startup of other nodes PN and Node Activation SPDU transmissions Passes a PT Pass Token message to devices included in the live list sequentially and monitors the RT Return Token and final bit returned in reply to the PT 4 CD transmission Transmits a CD Compel Data message at the scheduled times 5 Time synchronization Supports periodic TD Time Distribution transmissions and transmissions of a reply to a CT Compel Time Dom
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6. ou ainssoid pue 4 pue suonoouuoo 8 pue suidid oy yey 42292 M jueunsn pe Buwes aJojeq 2014 1eonpsugJ JO uonoun eur pue et JO UOReINBYUOS y jenueui si jo z pue op yno g sieydeuo peel uoeo peo 00 e jo y 104 1NVIHOdMI Jo Sunjoes Joyouresed e Sursn os oduer se qons 81195 pue 0 OLTMdA 99 12ouuo2 OLENA pue Zum Joy uoyesodo oi 104 si ainssaid yndyno yey pue yooyo dnas Ajuappns ueddeu ainssaid yndjno ayy 51 dnjes y Buung NV 4113 dNlas 4 IMPORTANT For the transducer block the 0 output always means complete low pressure Nonetheless the 0 100 of the transducer block s output can be logically reversed by setting IO OPTS in the block to Increase to close Independent
7. 0 S OS LNO 511 jo 5 8 pue eme 19 JUIOdJaS uon uo poseq 5 d 1001 2180 exi TeusIs jonuoo syndjno pue uonejnduroo 21815 ndur ue 21299 2014 uonoung Cid 941 LOL 320718 NOILONNA Cid 91 2018 NOLLONfH did 391 16 5 PID Computation For PID control the PID block in a YPK110 employs the PV proportional and PV derivative type PID control algorithm referred to as the I PD control algorithm for Auto and RCas mode This algorithm mensures control stability against sudden changes in the setpoint such as when the user enters a new setpoint value At the same time the I PD algorithm ensures excellent controllability by performing propor tional integral and derivative control actions in response to changes of characteristics in the controlled process changes in load and occurrences of distur bances For Cas mode PV derivative type PID control algo rithm referred to as the PI D control algorithm is employed in order to obtain better performance against the changes in the setpoint The algorithm is automatically changed by the block according to the mode A basic form of each algorithm is expressed in the equation below In Auto RCas mode
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11. e soye yey eui SNES 15171 jo eui slag 401g seq 2604 sjoefqo 10 5 66 AALL JOS 24 0 s1ojoureged 110 1511 941706 21481 Ul past sey 129190 puoi ouo Jo puan 32ofqo puoi 1 y ore jo pue 10 JO 29190 puoi Sey OLEMdA PULL symusue uonounj Jey 05 y 395 0 21915504 st 31 joe qO pu il 296 9 CONFIGURATION 4 4n 4 5 4 Table 9 7 View Object for Transducer Biock WwW lt VIEW VI IEW VIEW VIEW VIEW VIEW st 3 2na 4 1st 4 4 3ra Parameter Mnemonic 2 TAG_DESC STRATEGY ALERT_KEY MODE_BLK BLOCK_ERR 7 UPDATE_EVT BLOCK_ALM TRANSDUCER_DIRECTORY TRANSDUCER_TYPE o D m lt 5 11 12 CORRECTION_DIRCTORY 13 FINAL_VALUE 14 FINAL_VALUE_RANGE 15 FINAL VALUE CUTOFF HI 16 FINAL VALUE CUTOFF LO 17 FINAL PRESSURE VALUE 18 ACT FAIL ACTION 19 ACT MAN ID 20 ACT MODEL NUM 21 ACT SN 22 VALVE MAN 10 23 VALVE MODEL NUM 24 25 26 27 28 D
12. el 7422 MaS aed jquiessy MAOS soyydury 5 1900 40g uonduoseg SL SI roe ee teres yerr 2 9 16 09942164 3398163 3 498163 3994163 9994163 98164 fIN98163 2994163 43221969 3321969 6 9321965 9405565 0066 4 3099163 2 277164 58 55 06 6c 8 Se ueder ui eogou palang wey REVISION RECORD Title Model YPK110 Fieldbus to Pneumatic Converter T 21 04001 01 21 04001 01 d MM uonelodio 7006 22 154 weder eonou jom o1 310 10090812 GS voodoo omer o unido ponesou sut v uwa puwa NS Ayddns yeuBis pue puwa e peua e 9 01 ejgeondde siaysem pue 62 gy sHoq 22 80002 Sz LX8N
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14. NOA so qeuo uonoung sm y QVO INMOG 38VMLJOS 2 XIGNAddV GVOINMOO 3HVALJOS t XIaN3ddv The download tool not execute downloading during other system connects to the system network management VFD of the device A4 4 Flow of Software Download The flowchart below outlines the software download procedure Although the time taken for the entire procedure varies depending on the size of the field bus device s software it will take about 20 minutes for a one to one connection between a fieldbus device and download tool and longer when multiple field devices are connected to the fieldbus Select the software file s you want to download Select the device s to which you want to download software Transmit the software to the field device s Activate the device s to start with new software FA0402 EPS Figure 2 Flow of Software Download Procedure AN CAUTION Carrying out a software download leaves the PD tag node address and transducer block calibra tion parameters that are retained in the nonvola tile memory inside the target device but may reset other parameters to the defaults except a minor update that does not change the number of parameters Hence where necessary save the parameters using an engineering tool parameter setting utility or the like before carrying out a software do
15. Aue seu SMOUS Jequunu ueeq seu esneo 55916014 ur paye 28919 uonoe ojes rej ui 2 ereis jeuuou ejejs jeuuou eui UBD 0LLMdA 01195 Ag smeis ojes Jrej jooueo oj pes 5 Jo puooes pepeeoxe puooes y ueuM 5906 pue 51 1544 OY WLL ue senssi OLLMdA eut 295 eum 29 5 01 1514 JHE IWH NOLLVIA3G 59 S O WIT 2902 29 WIT WLOL 1906 19 WIT INL LNO 55999 1 101 0902 WIT NOLLVIBVA 55399 1 101 6902 LNNOO WOILYSA 53341 8502 NOLLVIHVA 3unssaud 2502 15 _ OT AAOLNO WLOL 9502 110 5354 1 101 5502 ss NOLLVIHVA SSuud 1 101 502 iNnOO TVOILH3A SS3Ud S02 I 2502 __ 39155399 1 0 670 LINSAY TWO uasn
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19. Buikueo 310591 oq pue opeoseo IY BIA 51240 10 Jojnduroo 3504 1 st yey uo 4 5 SEY UJ sueajA lost when the power to the YPK110 is turned off In short simulation can be carried out if the hardware SIM ENABLE switch is ON or if the value of SIM_ENABLE_MSG is REMOTE LOOP TEST SWITCH When the simulation can be carried out alarms generated from the resource blocks mask the other device alarms Hence simulation must be disabled immediately after it has finished SIM ENABLE switch Normally OFF 1 19 Unused gt 2 Figure 10 1 SIM ENABLE Switch F1001 EPS 10 3 10 ACTIONS OF YPK110 DURING OPERATION IM 21B04D01 01E Wi diysuonepy suoneorunurumo PMA 5932011 jou s payu aq 5191 29 40 O HOA 91190 10000000 0 Jou 51 eq payloads uado jou 51 61109100 YOIUM O uado jou 51 payuy eq payjoeds uedo jou 51 02 00 uoiuM HOA jou si eq oj payloads uedo jou 516 eur 80000000 0 uedo si eq payloads uedo you
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23. Jejeure Jed si e peyueujedou 15 1008 uonnooxo UOLS 5 0 x org eui 50014 511 2018 0008 Dunes uojoej xepuj uonduosag jeuondo x2oig Cid 10 91v Su313WNVHVd 32018 NOILONNA EL XIGN3ddV APPENDIX 1 FUNCTION BLOCK PARAMETERS Relative Parameter Name Description index 8033 ROUT_IN Remote control output value set from a computer etc 8034 SHED_OPT EN Defines the mode shedding actions namely the changes to be made to MODE BLK target and MODE BLK actual when 1 the value of RCAS IN status becomes Bad if MODE BLK actual RCAS or when 2 the value of 8037 TRK SCALE 0 100 ROUT_IN status becomes Bad if MODE_BLK actual ROUT Remote setpoint sent to a host computer etc 8039 TRK_VAL Remote contro output value 40 8010 FF VAL 8041 FF_SCALE 0 100 Man 8046 ACK_OPTION OXFFFF 8048 HL HL LIM INF 1 ms ovmrm mE LO LO ALM LO ALM Default factory setting Upper and lower scale limits used to convert the output tracking value TRK_VAL to non dimensional Switch for output tracking Output tracking value When MODE_BLK actual LO the value
24. AJEA 1011000 e uo 121011504 3uroejdo 1 10 801008 5529024 ou 10 01 5 10 jo JSU YIU JMS Sutoq oinssoid Ajddns Surpoooxo oinssaid Ajddns jou Sopoo BOO pue yim preys 1 e ou poq jo 5 2512994 wing 0 jou oq poys ares YZY 51 juorquie 2522 UJ e 1 NOTES ON HANDLING 1 NOTES ON HANDLING The YPK110 fieldbus to pneumatic converter is fully factory tested upon shipment When the YPK110 is delivered visually check that no damage occured during the shipment 1 1 Nameplate The model name and configuration are indicated on the nameplate Verify that the configuration indicated in the Model and Suffix Code in Chapter 7 is in compliance with the specifications written on the order sheet ol n200 C FIELDBUS PNEUMATIC CONVERTER 10 SUFFIX L STYLE SUPPLY NO Pp INPUT ________ i F0101 EPS Figure 1 1 Nameplate 1 2 Transport To prevent damage while in transit leave the positioner in the original shipping
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27. y 64380601 ws LYVLS 84 682 ws ZAYULNA LYWIS 84 8 2 s 00026 Ze i peyioeds 312A2OHOVW JO pes y euin Ov s 00026 sw St pun 1ueuounseour 40 310A90HOVW Bumes uojoej 1 VAHIN3 LHVIS as 9 2 692 1201 uonound OLLAdA 29 JO 66 same time it is necessary to specify the device ID in order to correctly specify the device The device ID of the YPK110 is 594543000A xxxxxxxx The xxxxxxxx at the end of the above device ID is a total of 8 alphanumeric characters 9 5 Communication Setting To set the communication function it is necessary to change the database residing in SM VFD 9 5 1 VCR Setting Set VCR Virtual Communication Relationship which specifies the called party for communication and resources 110 has 29 VCRs whose application can be changed except for the first VCR which is used for management 110 has VCRs of four types Server QUB VCR A Server responds to requests from a host This communication needs data exchange This type of communication is called QUB Queued User triggered Bidirectional VCR Source QUU VCR A Source multicasts alarms or trends to other devices This type
28. YPASS AS 2 20 20 MN ain o 79 21599195 99 gt gt cjo 2 E 2 m ala m aflaai eleele el EE 5 a 20 21 22 23 24 5 AL TIME ATE KCAL IN UT HI LIM UT LO LIM KCAL HYS KCAL OUT CAS IN OUT IN HED OPT CAS OUT OUT OUT RK SCALE HK IN D RK VAL FF VAL FF SCALE GAIN PDATE EVT BLOCK ALM 0 wo aw W PININ 32 2 7 42 43 44 9 CONFIGURATION 45 ALARM_SUM 8 ACK_OPTION 7 ALARM HYS Hi PRI VIEW vi Relative VIEW 3 I mm mum hom EE bios bou MA EN EN a gt LO_LO_ALM DV otal i lt gt Q Total in bytes 104 TOS10 EPS 9 10 21804001 01 310 L0Grog tz WI 1 6 enueur sty jo ur Jo 151 ou pue xoo q 10 0 19je1 91 Aq pray 532014 Jo S1ojoure1ed oy 40 pur 381 2 104 195 JO 3504 oY peal sojeurered xoo q 996 54321601
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31. A 8 A1 4 Parameters of DI 0 A 10 A1 5 Parameters of OS Block 2 A 11 A1 6 Parameters PID Block 12 A1 7 IO OPTS Availability of Options for Each A 14 A1 8 STATUS OPTS Availability of Options for Each Block A 14 A1 9 CONTROL OPTS Availability of Options for Each Block A 14 APPENDIX 2 LINK MASTER FUNCTIONS 1 A 15 A2 1 Link Active Scheduler A 15 A2 2 Link 2 A 15 A2 3 Transfer of 1 5 ettet eterna cen A 16 A2 4 LM 17 A2 5 LM 2 2 3 18 A2 5 1 LM Parameter 1 A 18 A2 5 2 Descriptions for LM Parameters A 20 2 6 FAQS REM A 22 APPENDIX 3 DD METHODS AND DD A 23 RR 23 2 DD 2 23 2 1 Transducer 202 23 21B04D01 01E 310 Loaroglz INI A NOISIA3H 3lo Lodgroalte 777777777
32. e ST 1 onfea Ut onea jndur 19 e 2 qeug 01 SNVIS ALY INIWIS Jo WYD xoo q 94 oou NO SI YOVAMS uonejnuis Jey 42940 uonourny uone nuis 201 901296 225 A quiesse 5 01 T3d A uo qoas vNH INIS uo 730014 22110591 ut OSW 19 WIS HOLIAS 1591 4001 HLOWH IUM ou jo 12 Aq 0 spoou popou snp ypeuonouny 51 Jo amu Jo uoneroprsuoo q eurou 0 si uoroung 5 Surssooo1d pue Jo suonoe xoouo pue dur jeu ur 32014 eui 191 01 30014 03 sjndur 5 Adde 511815 uon emus ST 30019 51235 0 32014 ou Sursneo 10 e si sit f ejqeu3 1293 OV A3 3 DD Menu The DD menu consists of layered menu trees that categorize the parameters and DD methods and enables users to promptly access desired parameters A3 3 1 Resource Block Menu Items marked with shows method Resource block Top
33. 5 390HnOS3H Ll 32018 39unOS3H LE Table 11 3 DEVICE STATUS 2 indication when Device Description is installed Hexadecimal Indication X X User Calibration has not been succeeded E 5 1 0x02 0x01000000 TB USER_CAL _RESULT not Succeeded 0 not Zero block not Zero block 0 oxoos00000 xi 0x001 PID BLOCK_ERR Block Error has occurred in the PID not Zero block 4 011 BLOCK ERR Block Error has occurred in the 011 not Zero block 00040000 block not Zero Transducer block oxooo08000 0000400 0 0002000 h 0 0 1000 PID in Bypass Bypass is activated in PID block active 0x00000800 012 in Simulate SIMULATE is activated in DI2 block active active d active o000100 24 gt 24442 oxoooo0040 1 0 00000020 009000010 PID block is in O S mode 0 00000008 012 block is in O S mode 0x00000004 011 block is in O S mode T1t03 EPS 11 RESOURCE BLOCK Table 11 4 DEVICE_STATUS_3 indication when Device Description is Hexadecimal Indication 0x00002000 A D Converter failure 0 00001000 0 00000800 Operation point drift waming 0x00000400 Pressure sensor t mue Temperature Deviation warning 0 00000080 Pressure sensor tete 0 Temperature sensor out of S
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35. Te s sorrows aoran 1 s serwwwonnv m somweemon 1 5 1 8 2 Transducer Block 1 Total bytes er 100 10 9 0406 5 A 35 21804001 01 310 10dr0g12 Wi 95 7 543 LOPOVL peumued go e peiiqmioud o Rumiswed 9215 Jepeey M p TH gt Sim vSr6SX0 m JOQUINN c H3Q0V3H La adh JOQUINN UOISI8A Xepu JepeoH payeanoy 0 0 N NIVWOG 20213 91815 xepui qns 40 OLdI HOS3Q0 N 8086 002 5025 plumguo4Apeey 103 M 3 e ausus or apow ws wnejog Jojowesed qns xopui Ajuo pea
36. lt usuA JO 3pe5seo SEDYA oy ur 51 20014 era peg Te JS Julodjas se 311195 81 YM SVOU JO SWIS ou T VJM won uodn 91 91 17 TROUBLESHOOTING 17 TROUBLESHOOTING 17 1 What to Do First Wiring 15 the 10 positioner correctly connected to the When a problem occurs check the following first fieldbus Are the conductors incorrectly connected in other Mounting of YPK110 90 words is the plus side connected to minus and vice Is the YPK110 mounted correctly using brackets versa the like Has the power to the fieldbus been turned on 15 Air Piping the terminal to terminal voltage equal to or greater Are the air pipes correctly connected Is there no than 9 leak of air Is the terminator correctly installed 15 the air supply pressure high enough to drive the Is a host system connected to the fieldbus valve or pneumatic positioner Self diagnosis Is the A M selector on the positioner set to A Was any problem discovered using the self diagno ic automatic sis function of the YPK110 See Sections 12 5 1 XD_ERROR and 11 3 Device Status 17 2 Troubleshooting Communications Communication with the YPK110 Wiring is incorrect 4 4 8 4 cannot be performed The power is off or the power
37. oy Ol Md si pue swajsAs 1030 5590044 10 serdopouuoo soorAop 10 020301d uoneorunurroo 181 19 sr 8 _ snaqaiadl LNOGV 8 5 8071313 79 Power supply Fieldbus requires a dedicated power supply It is recommended that current capacity be well over the total value of the maximum current consumed by all devices including the host Conventional DC current cannot be used as is Terminator Fieldbus requires two terminators Refer to the supplier for details of terminators that are attached to the host Field devices Connect the field devices necessary for instrumenta tion YPK110 has passed the interoperability test conducted by The Fieldbus Foundation order to properly start Fieldbus it is recommended that the devices used satisfy the requirements of the above test Host Used for accessing field devices A dedicated host such as DCS is used for an instrumentation line while dedicated communication tools are used for experimental purposes Cable Used for connecting devices Refer to Fieldbus Technical Information TI 38K3A01 01E for details of instrumentation cabling Provide a cable sufficiently long to connect all devices For field
38. Jojenjoe jo Jaquunu jeueg soyenyor jo Jequunu epo 4eJnjoejnuguu 40 8nj39 JO 1 o Duiuedo jos z 5 55 jo jo oseo aui 39094 S O 91155914 ou Aq peal ejep eunsseJd 21016 e einsseJd OL LAdA eur siu ul jos onjeA oui 5501 JO eui e eunsseJd OL LAJA siu ui 198 enjeA eu 51 JO ONEA Y H YIVA 30 20 uonisod pue epoo pue jo syw pue y S O eui Aq ueni 5 pue jouoo eui 584019 popes jequinu eui pue Jo Jequunu y 91015 eur ur 33 6 peznuoud 1046 591015 1 ui peurgjuoo eui 5 N NOLLOV vt 19v 3unsSaHd 7102 3404197
39. NH 9102 5 01 33047957 9102 5 9601 91 30NVH ANIWA NIA vl 2102 NOLLO3HUOO 210 56549 AdAL H3OnGSsNvHL 01 6002 Y00089 800 ALvddn 200 483 X00789 9002 Wid AGOW 9002 1H31V 2002 960LL 9601 o N H SU eui soesniejs 1014 pue y Bureoipui Jayowesed 5 eoueunooo uodn ue SMOYS Jesu au oj parejas 5 1049 y sejeorpu pue 10518 jenjoe eui jo s pue uomeJodo eu sejeoipur jeu 3uejd eui jo Bare 2 5 s19A00 OUM e suere 1296s 0 WAS S jeddn Aq pesn penssi 51 ueje ue eui Ajnuept e se pesn jesieAiu uonounj au jissejo 5 5 4 ue pesn y jo uonduosep eui jesieAiu
40. pue 10 jeuBbis pue Ajddns pue BU 10 seuossoooe JOYJO pue Jojenjoe 5 je YO ans eg DNINHVA W suonoeuuoo pue Suldid soquosop sL Jejoue5 t ONIdid ONY ONIHIA tb Note that YPK110 has two air supply ports SUP one at the rear and the other on the side When delivered the rear SUP port is capped with a blind plug Thus to use the rear SUP port remove the blind plug and cap the side SUP port with it At this time be very careful that no foreign matter or dust caught in the sealing tape is allowed to enter inside the pipe Figure 4 2 shows the pneumatic piping ports The port specification can be chosen when ordering the YPK110 Output pressure port OUT1 F0402 EPS Air supply port SUP Figure 4 2 Pneumatic Piping Ports CAUTION To obtain the maximum air processing flow rate of the YPK110 the inner diameter of the piping tube needs to be at least 6 mm When the YPK110 is combined with a high capacity actuator and a minimum response speed is required use a tube whose inner diameter is 6 mm or larger Do not use an unnecessarily long tube or piping as it will decrease the air flow rate thus leading to a decrease in response speed Perform suf
41. usaq jo 4 APPENDIX 3 DD METHODS AND DD MENU APPENDIX 3 DD METHODS AND DD MENU A3 1 Overview Fieldbus technology has enabled a broad range of functions to be covered by a field device alone Conversely it has resulted in increased parameters to support these increased functions To alleviate intricate operations due to the multiplied parameters and to provide easier to use user interfaces fieldbus technol ogy offers a menu facility and interactive guidance facility called methods to be incorporated in device descriptions DDs With a field device whose DD contains a pre embedded menu and methods users can easily and intuitively access desired parameters and perform a series of setup operations DD menu and DD methods are features embedded in a DD file for a field device therefore software supporting them needs to be used on the host computer for fieldbus system configuration Make an inquiry to the software supplier about whether and how the software you use supports DD menus and DD methods This User s Manual describes only the DD menu and DD methods of the YPK110 A3 2 DD Methods DD methods guide you in setting parameter procedures properly Simply following instructions given by DD methods will accomplish the intended parameter setting without accessing a wrong parameter or failing to follow the correct setting pro
42. 5 01 QT Td A JO suonoung 550014 uonouny pue 10suos oreApreu uooA joq ue se Joonpsue our fE4DUSE d3onasNval 32018 1 12 2 2 Output pressure Characteristic Conversion The parameter OUTPUT_CHAR_TYPE defines the characteristics between the output of AO block and output pressure and can be set to one the following 1 linear 2 equal percent 50 1 3 equal percent 30 1 4 quick open reversal of equal percent 50 1 255 user defined Writing the value 255 allows you to define the desired characteristics by 10 line segments for evenly divided input levels The coordinates 0 0 and 100 100 are fixed set the values corresponding to OUT Output of AO block 10 20 30 80 90 Note that a set value must be greater than the preceding set value the output must increase as the input increases This characteristic conversion is applied to the signal in the backword path as well In addition the output pressure characteristics curve is inverted by selecting ACT_FAIL_ACTION which is the parameter for determining the direction of valve action The output pressure characteristics curve is inverted symmetrically around the 50 point of the Linear output characteristics graph This direction of action is also true with cases where the User define
43. JO 5 10 15 8 01 JA 241 0j paj2ouuoo aq 0 sootAop PAPS 10 9N 1 6 oi unjo1 pue jou 5 si Humes saye 09 YO paun si jj Jaye amod you A1NVIHOdMI y enjej 10 1 euorounj ul uoneo soy Bursixe sp doo 001 uogeinByuoo 4 e INVLYOdWI y TENIU sm JO 1521 ay ur pourejdxo ore SOY 2t JO s rejop ON SOY qoeo jenueur uononysur 0 19721 43504 AP Jo uoneredo 104 ejdurrs A oAnv o1 sey yom 1800 10 pousisse oq 0 91npooold soquosop 2 sy Padus 8 0 smoje 100 8 Zuts 1 1 ay Jo dojs s qu s p uonoes Suo 542014 10 s19jourered 5196 9 90014 pue 5 uomeorunurmuoo JUN ou SPS 01 101 Aq ouo sosso1ppe opou pue dd
44. otal in bytes T0908 EPS 9 CONFIGURATION Table 9 9 View Object for DI1 DI2 Function Block index arameters 1 2 3 4 ipee __ STRATEGY 2 3 ALERT_KEY s rocken 7 D wu N 0 e 7 2 5 2 909 9 8 21804001 01 WI 6 6 6 61601 e30 wiv 32018 31vad N 2 e INL TY 2 NI V Avuuv 1n o 8 2 gt lt c lt lt 440 AN3G LNVYD Z 1n 39NVH 0 711 Ele 212 OjOJjOIO HH3 3201 1 31 ADALVYLS 1s 2 Xeput M3IA MIIA 4901g SO 10 29 40 MAA 01 6 AJEL J 9 0 gt 0 Table 9 11 View Object for PID Function Block VIEW VIEW VIEW VIEW Parameters 1 2 3 4 2 2 2 2 TRATEGY KEY LOCK_ERR index 1 Slol afo lt 513 ola m lt o V SCALE UT SCALE RANT DENY CONTROL OPTS TATUS OPTS 1 12
45. 5 Iejourered 0 yore uou Jeo O BUUAA PAAP SI JO osneo UAM JIM 9jes r JO 105095 ainssold JO UJ 0 92 0 1315 3unino oy sojgAnoe 2019 paquiosap YOUU UI 11220 JAAS JOU 10 OMIT Josuas 1155214 24 JI ejes jie4 oS cl 13 FUNCTION BLOCK 13 AO FUNCTION BLOCK 13 1 General The AO function block receives the control signal from the transducer block and outputs it to the actuator The major functions of the AO function block include Scaling Setpoint limiters for both the value and rate of change Simulation Valve position feedback Actions upon abnormality of upstream block Signal inversion The AO function block performs bi directional signal handling transfer of the valve control signal to the transducer block forward path and feedback of the valve position signal from the transducer block to the upstream block backward path mp BKCAL OUT o RCAS OUT IN OU Transducer F1301 EPS Figure 13 1 Inputs Outputs of AO Function Block BKCAL OUT Out Convert PV SCALE SCALE CAS
46. f ALVTAWIS MIVA pardos QALLVINWIS ut 517835 ojenurmg AQLU 0 125 SIG ALVIANWIS Yous snjejs oy 8 q TVA OTAI 0 perdoo ALVINWIS 1321 1oonpsuer pue 1oonpsuel J EUHON BIA yooq porrojsuer sr 2131 YOIIMS JUN v Ad pue S O 5 32014 39 aq x o q 1 3233 au S PON yoolg uonouny jo 4 593 20014 uonoung JO ppt Sd3 10813 a 1no 1eonpsuel uonejouod Juua uone nuiS e uondo 8015599014 UOISIOAUT 2815 42014 uoroung JO suomnoung Jofeur ay 12014 oy Aq speuzIs YOUMS WUT pue y3q uonisod oaqeA 19 suer yor 830014 q OM surjuoo QT Dd LPL 32018 NOILONNA IA TI 532018 NOILONN 1 14 6 _ STATUS_OPTS IO OPTS and STATUS OPTS parameters that stipulate options about block s signal processing and mode transitions The settings of
47. sBumes 4 si aray 10u 10 J8tjjeuM ees pesn pue eui jo seoeds osad SVL UOISIAG BY ay 20 5 Jeyourejed si e 15 1002 UOS S O 4oojq siu jnoge uoneuuoju JepeeH 0002 x 4001 1 JO CLV uonduoseg unejog Su31aWVuVd X90718 NOILONNA I XIaN3ddV APPENDIX 1 FUNCTION BLOCK PARAMETERS Default Description factory setting Setting range Output pressure PRESSURE UNIT O S Specifies the desired output pressure for input when FINAL VALUE is 100 PRESSURE UNIT O S Specifies the desired output pressure for input when FINAL VALUE is 0 PRESSURE UNIT Shows the calibrated pressure for a 10096 point of user calibration PRESSURE UNIT Shows the calibrated pressure for a 0 point of user calibration PRESSURE UNIT Shows the calibrated pressure for a 50 point of user calibration PRESSURE UNIT Defines the output pressure characteristics 1 linear 2 equal 96 50 1 3 equal 30 1 4 quick open inverse of 50 1 equal 255 user defined 10
48. sejeoipuj OL HdA pesn jou ues si Bunjes indyno eui YAUM SuoneojunuJuJoo Buas 4c 1495 SI o N 941 Aq peuoddns jou inq APPENDIX 1 FUNCTION BLOCK PARAMETERS Version number of the inter operability test kit Revision number of software Revision number of software for development purpose Used to determine whether to enabie the simulation function to run To enable set REMOTE LOOP TEST SWITCH Shows device statuses mainly link object setting statuses Shows device statuses mainly individual for each block status Shows device statuses mainly the contents of XD_ERROR in each block Not used in the YPK110 Not used in the 110 Not used in the YPK110 Not used in the YPK110 Not used in the YPK110 Default factory setting Parameter Name Relative Index s re sorrosc 1044 SIM_ENABLE_MSG 1045 DEVICE_STATUS_1 1046 DEVICE_STATUS_2 1047 DEVICE_STATUS_3 DEVICE_STATUS_7 4 B 0101 3 5 3 IM 21B04D01 01E 310 t0QrogL2 Wi 5831 20101 JO Jepojw ALA JO GI TAGON Ql 19v 610 amp IMN
49. 1 JO AAW 1405 50 au A Surpioooe uooq sey JO 1 08 PY J00 JIMI JOYE Seu PPY uoneorunuluioo WAM 99IA9Q 4 DuneAnoy sdais 9 py ayepdn uoisiAoI so1mboi 42014 10 S1ojoure1ed ue up ou urejqo uoistAo1 IIAP 03 4 ue 128 pue ue 5 Jouroj ou 10 5 05 QLEMdA 10 000 S 9443 ootAop 941 APPENDIX 4 SOFTWARE DOWNLOAD A4 7 Troubleshooting For error messages appearing in the download tool see also the User s Manual of download tool Check SOFTDWN ERROR in the resource block and obtain the correct file Table 2 Actions after Software Update An error occurs before starting a download disabling the download The selected download file is not for the selected field device Check SOFTDWN ERROR in the resource block and obtain the original file You attempted to update the device revision by downloading a file which is not an original file An
50. OL IS S18 Vd JONVNALNIVW H3IAOLSnO err ee eee tere rete tee errors SJo ouleJeg GJA juowabeueyy SJUBLULUOD GJA OL py S V Aq 5129 40 6 ee yorr peojUMO 1509189 e2xinoseH gry V CO ee ee ere eer rer re rere rere eer ee rer rr ete re eee Lev ee ere eee reer Peet errr rere errr reer rss Joye sdeis Jo 05 rere errr err errr ress JO suoneiedalg 0 V aesesssenreeoeeosetconssenevvoese pashbeceecsteerverrecenposusoreoseeecuocencepeesseoseceoo ZvY Qg V Jo 9 OE V 3HVMLJOS Cid 9 ev teenet nuaw SO S V gZ V 401g 1 nuoW OV
51. oSue1 20 se yons soA eA 10 OA JO suonoe ou 20 syed OM euis Joruoo o 2urs e 1185 0 51 42014 uonoung 123 14 SO aur 32018 NOILONNA SO SL 39018 NOLLONNA SO 5 In areas outside the endpoints 1 start and stop points of each operation characteristic the output is retained at the Y value at the nearer end point For however depending on the setting of LOCKVAL it is possible to Set the value of 1 to Y11 in the areas outside the endpoints if SP is greater than X12 and if LOCKVAL is false When this action is enabled the value set in HYSTVAL serves as hysteresis which affects the output as follows When SP has increased beyond X12 OUT 1 is set to Then after SP has decreased below X12 minus HYSTVAL OUT 1 returns to follow the set characteristic LOCKVAL Lock OUT 1 X12 Y12 HYSTVAL opt LOCKVALzNo Lock X11 vat eM F1504 EPS Figure 15 4 LOCKVAL and HYSTVAL When both downstream blocks of the OS block are ready for cascade connection the OS block connects the block on the side of OUT 1 first For bumpless mode change on the side of OUT 2 the balancing time for connection can be set in BAL TIME When either downstream block alone is ready for cascade connec tion the OS block connects it and enters the Cas mode When neither downstream block is ready for casc
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53. st e qesn js JO enjea oq S TVA JO 514835 oy usua Aq se 40521 243 uou pue NIVO 44 Aq LAO eq Jo o3ue oj st TWA AA JO uj Jonuoo Joy sr pue 101005 Jo 01 TVA HA Teusts e ppe 0 ue si 6 91 16 12 CONTROL_OPTS CONTROL_OPTS is parameter that stipulates control options as shown below Table 16 3 CONTROL_OPTS of PID Block Options in ye en Bypass Enable Switch for activating the control action bypass 1 SP PV Track in Man Equalizes SP to PV when MODE_BLK target is set to Man SP PV Track in Equalizes SP to PV when Rout MODE BLK target is set to ROut and MODE BLK actual is set to Man This option is invalid when SP PV Track in LO Equalizes SP to PV when RCas or Cas Track Enable option is not set MODE is set to LO or Direct Acting Set PID block to be a direct acting controller Use PV for Sets the value of PV in BKCAL OUT BKCAL OUT and RCAS OUT instead of the value of SP SP Track retained Target IMan 7 Track Enable
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55. 3 IVALLOV uoneredeid peojumop jo HOJ 1 59 5 NIVvWOG 2 QVOT1NMOG 3HVMLJOS Customer YPK110 Maintenance Parts List Fieldbus to Pneumatic Converter 3 Item Part No Qty Description 1 F9341RA 1 Cover 2 F9341JP 1 O Ring 3 1 IP Cover 4 G9303AG 1 O Ring 5 1 Module 6 Y9408ZU 3 Bolt Hex Socket 7 F91778Z 1 IP Module Assembly 8 1 Name Plate 9 F9300AG 2 Screw 10 UO103FP 3 Screen 11 Below 2 Plug G9612EJ For Connection code 1 and 6 G9612EL For Connection code 3 12 See Table 1 2 Pressure Gauge Table 1 Pressure Gauge Part Number item 12 Output signal code 1 5 and 7 G9615EA G9615EC G9615EB 2 6 and 8 G9615ED G9615EF G9615EE Rights Reserved Copyright 2000 Yokogawa Electric Corporation CMPL 21B04D01 01E YOKOGAWA _ 1st Edition Mar 2004 YG Yokogawa Electric Corporation 29114 jeufis ndino jeubis jndyno prepuejs 394529 pue Aiquiessy jouCD 8X PIN ayse eld feubis jeubis yndjno Ajquiessy osea
56. AMVn AMVn which is scaled by PV SCALE and OUT SCALE 16 7 Direction of Control Action The direction of the control action is determined by the Direct Acting setting in CONTROL OPTS Table 16 2 Direction of Control Action Value of Direct Acting Resulting Action True The output increases when the input PV is greater than the setpoint SP False The output decreases when the input PV is greater than the setpoint SP 11602 16 8 Control Action Bypass The PID control computation can be bypassed so as to set the SP value in the control output OUT as shown below Setting BYPASS to on bypasses the PID control computation BYPASS CAS IN RCAS IN 1603 Figure 16 3 Control Action Bypass iM 21B04D01 01E 310 100 0812 WI 91 UMOYS se 5140 TOX INOO onpeA pornseour 10 SUMS ou SI ut SVO 124815 SI pozifenba ose ueo Kreurud JO qs eu 154015 ay jo 100005 pue pauado sr omy 0 520 pasueyd 581 orjuoo 2 sir Jo WYM 525 JO omy ONUOD 51 30019 jonuos opeoseo op omy e Aq posneo jonuos
57. Ground Terminal 1 For Connection code 1 and 6 1 25 20 0 8 deep 2 Attached with 2 mounting bolts M8 25 mm and spring washers applicable 3 to 6 mm thick brackets 0701 EPS 1 Terminal Configuration Terminal Wiring Power supply and signal terminal Power supply and signal terminal Ground terminal F0702 EPS 7 4 IM 21B04D01 01E 310 10 7081 2 Wi SNAPP IM 51 eu uejs S vg uone1odo Sunrejs o10joq poimboi st 1 8 ut uMoys 5381 Cd sossorppe opou s1ojourered jo Jums 390Jg uoe3 Jo je2j603 178 onBj4 42919 Module Position Sensor uonounj ejnpeuos uognoexo uonoun 4 GAA xoweuAuejs S OLDIdA 401g yeg ainjonijs 1 eg uonoung 101002 SIQHO jeuondo yoojq aid s pue JoonposueJ 2081 59410093 uonounj iq p 7340019 ureonsdn ue xoeqpooj pue 12014 Joonpsuer 60815 uomisod e 739014 1 0 20815 ay ssed pue urearsdn ue peusts jo3juoo sidaz0y e 12014 uonounj
58. pue 12014 Ov eur WIT dS WIT IH dS 10 sanea yooyo Jo uonejs JAS j2e1uoo 5 1VNDIS LNdLNO OAH3S indui Y 40 SI eu Aq pawn si juodjes ayy jo eut jonuoo pue ueawjeq 2 94 esealOU eut eDexeeiq si 10 parley jou seop ainssaid jndjno jj seu eut einssoid 1240 4 Ajddng jou si Ayddns Y Jo enooui si ou sosneo julodjes 1ndino 7 1 APPENDIX 1 FUNCTION BLOCK PARAMETERS APPENDIX 1 FUNCTION BLOCK PARAMETERS NOTE Throughout the following tables the Write column shows the modes in which the respective parameters can be written The legends of the entries are as follows O S Can be written when the corresponding block is in O S mode Man Can be written when the corresponding block is in Man mode Auto Can be written when the corresponding block is in Auto Man or O S mode Can be written in no mode of the corresponding block Blank Can be written in all modes of the corresponding blo
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63. 7 6 s 4 3 2 1 0 erare of range rae no elo o 20 of range T1206 EPS 12 4 IM 21B04D01 01E 3to roaroate WI do 2001 1001 WO poj2o os eq LIND 51 Jo yun au 42019 1eonpsuem oy Ut LOFTA Jojourered 11 5395 pue JO ooegins Qr Xd A 241 1 9 21 51 15 Jojoure ed ut dn pojunoo 51 adueyo ay Jojouresed onejs Jo 301395 oq 0 e soxeur JOSN uou A SuoisiA8H Jo Buipio28H 9 2 0018 H39nGSNVHL ZL 5 61 79591 ji st peurejqo useq sey yey 8 ISVU W 0 Aq 19521 s1ojourered uoneidojut ponssi 1 32014 2103 SH s1ojyoure red ppousorgi 95241 jo Aue Jo 0103 oAnoodso1 10 o qejreA spjousong Suros s1ojouredeq 593 20211 WIT OT 330415 WLOL EJS Ul SI WIL OT PWR ueuM euin spoued 330115 WLOL ino SS3Hd WLOL INL 1
64. AT Ti PVn SPn Td AT AMVn A APVn in Cas mode AT Ti AMVn k A Pvn SPn Where AMVn change in control output APVn change in measured controlled value PVn 1 AT control period period_of_execution in block header proportional gain GAIN 100 proportional band integral time RESET TD derivative time RATE The subscripts n and n 1 represent the sampling time and thus PVn and PVn 1 denote the PV value sampled most recently and the PV value sampled at the preced ing control period respectively The table below shows the PID control parameters Table 16 1 PID Control Parameters Valid Range GAIN Proportional gain 0 05 to 20 RESET Integral time 0 1 to 10 000 seconds T1601 EPS 16 2 16 PID FUNCTION BLOCK 16 6 Control Output The final control output value OUT is computed based on the change in control output AMVn which is calculated at each control period in accordance with the aforementioned algorithm The PID block in a YPK110 performs the velocity type output action for the control output This means that the PID block determines the value of the new control output OUT by adding the change in control output calculated in the current control period AMVn to the current read back value of the MV OUT BKCAL IN This action can be expressed as OUT BKCAL IN
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66. Refer to A4 11 3 DOMAIN HEADER about each keyword of the file name IM 21B04D01 01E 310 100 0912 WI QVOTNMOG 3 140 p XIaN3ddV Sd3 sawed 5 5 jo saquinu ap pappe 10 dnies pue peppe y jo e sppy pepeeu siojourered jo jou jo dnyas ey sequinu eui jou seoq suonoy AQEL UOISTAOI BIEMIJOS MOU 0 Surpuods 31100 pue oui sambas 540014 Jo s1ojoure zo Joquinu ur e 2300 ospy O 9q 2148 225 5 ure8e Surisourguo pue dmos Zuumboi sny 5 ou 0 10521 oq s1ojoure ed awos s1ojoure Td 14A io jou ulojs S 99 0 10 52019 JO s1ojoure ed 0014 uonippe ue sosneo yorym ojepdn aremyos e Joye 1 Jaye posueyoun JIM IIAP 12872 amp OAUOU UI 1 are Jey 5 32019 pue ssorppe opou 3er eu UOISIA9 ITEMIJOS 32014
67. SWIG Bumes qns ws 4 OWEN awed juo peau aiqissod 99 shulueayy Sv 149 20 0 eowep 0 M e N c Vit M o 2 e 3 5 9 e ze 19011504 Jo WI moys 59148 eut 157 W1 L S zv IN SNOILONNS H31SVMW NID APPENDIX 2 LINK MASTER FUNCTIONS Sub parameter Name Default Factory Access Sub Index Setting xo 5 77 006 wamei 069 371 CHANNEL STATES 2 channek2 128 0x80 channel 3 128 0x80 Index 370 PLME BASIC X CHARACTERISTICS 4 channel 4 128 0x80 5 channel 5 128 0x80 6 channel 6 128 0x80 128 0x80 7 channel7 8 channel 8 128 0x80 372 o 1 InterfaceMode 3 XmitEnabled 0 0 0 0x0 1 2 rom 5 10 LINK SCHEDULE ACTIVATION VARIABLE S mcsoenuEUS o Sd CHARACTERISTICS 1 NumOfSchedules RECORD 2 NumOfSubSchedulesPerSchedule ActiveSch
68. e JO 1 1281 BAIOJUT SutMO 0 JOS JO spuooos p 0 15 51 9 o 203oeur ponied O UOD 2582 104 NOILVYNDISNOO 6 ainpayos uopeorunumio pue Yoorg 2 6 amba 80604 Ad BEES Wo 1 uomeoiu E _ _ ino TvOX8 NI 1vOM8 uoqoung poueg SJUSUINIISU J9ujo 0LDIdA Jo 12013 5 doo jo 2 6 848 20604 ogeuineug oj snqpjel4 einsso1d ENLA OLLMdA orivra 76 211314 ur umos doo ot uo peseq ojdurexo ue sous c 6 st oum uonnooxo eurn aures pojn2oxe OLTMdA M JO 510014 OM poys oseo ou uj ue 12890 40 e 21635 0 se OS St 0014 1xou YIM UON JO JO Sur npouos 104 730014 JO 10 uox 51 0 OZ JO g pue SO UE 10 sui c6 Jo 2 42014 Jo sur jo e 340019 OV JO 10 SI co jo
69. eui sesniejs 10406 oui sejeoipu pue sepoui 19518 apow jenjoe jo pesoduioo s pue suonipuoo uoneiedo sojeoipur jeu JO eae oyioeds e 1 OUM 1e nonjed e apod 0 suere 109185 0 ulejs s seddn ue Aq pesn Ajeuuou penssi 81 ue Ady e se pesn jesaeAum 53204 uonoun y Ajissejo uiajs s je oj eddn ue Aq pesn 1ejeurered y jo eur Buoys 61 sBunjas soyeluesed ut e oos pesn pue UOLS Y 18 10 SH313WVuVd NOILONNA APPENDIX 1 FUNCTION BLOCK PARAMETERS RB gt 0 5 0 5 NYO ala A1 5 Parameters of OS Block Relative Default factory setting 14001 5 incremented when change in made to the parameter settings for the OS block to indicate the revision level of change in parameter settings 2 14002 TAG_DE
70. option is set for the output characteristics ACT FAIL ACTION 1 Self closing Air to Open 2 Self opening Air to Close 12 2 3 FINAL_VALUE and Range The parameter FINAL_VALUE contains the output ptessure setpoint for pressure control and its value is always a percent value where 0 is the low pressure output as is the case for the input signal High and low limits for the value of FINAL_VALUE value can be set in FINAL_VALUE_RANGE 12 2 12 TRANSDUCER BLOCK 12 2 4 Low cut off and High cut off func tion Low cut off function is an action to decrease the output pressure to a level much lower than the 0 pressure level when FINAL_VALUE value is less than FINAL_VALUE_CUTOFF_LO After the Low cut off action is activated when FINAL_ VALUE value becomes greater than FINAL VALUE CUTOFF LO by 196 or more the Low cut off action will turn off Conversely the High cut off function is an action to increase the output pressure to a level much higher than the 100 pressure level when FINAL VALUE value is larger than FINAL VALUE CUTOFF HI After the High cut off action is activated when FINAL VALUE value becomes less than FINAL VALUE CUTOFF by 1 or more the High cut off action will turn off Although the actual output signal level is changed to a level outside the range during the period when the Low cut off and High cut off action is on the value of FINAL remains as computed and is not affec
71. pue epoo UONDEUUOD 0421 i 277 lt oe ARI AKA Wee 09 MEL c 5 1 U00 9UU07 2229913 55 ccce 02092 09 oy 2 08 2 2 65 your 0 4 IPPON Quality Model YPK110 Inspection Fieldbus to Pneumatic Standards Converter This inspection standard applies to Model YPK110 2 4 Operation Check of A M Transfer Switch Fieldbus to Pneumatic Converter and Dial Pressure Gauge Set the Auto Manual transfer switch to M 1 INSPECTION ITEMS position manual operation Vary the supply pneumatic pressure using a pressure 1 1 Insulation Resistance Test tester For the model with pressure gauges Optional 1 2 Dielectric Strength Test code check that the output dial pressure gauge pointer moves Smoothly while applying pneumatic 1 3 Input Output Test Pressure from 0 kPa to maximal value of gauge 1 4 Operation Check of A M Transfer Switch and Dial Pressure Gauge Note The items marked with an asterisk are subject to inspection by test certificate only 24V DC 1 Fieldbus communication 2 INSPECTION METHODS STANDARD AND CONDITIONS communicat CR by Yokogawa RC 2 1 Insulatio
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73. y jam JoMjeNAUSIS S AQEL peojumog oS 0 AJA 01 py QVOINMOG 305 XIaN3ddV APPENDIX 4 SOFTWARE DOWNLOAD A4 11 Comments on System Network Management VFD Parameters Relating to Software Download A IMPORTANT Do not turn off the power to a field device immediately after changing parameter settings Data writing actions to the EEPROM are made redundant to ensure reliability If the power is turned off within 60 seconds after setup the parameters may revert to the previous settings 1 DWNLD_PROPERTY Size Description Bytes Download Class 1 Indicates the download class 1 Class 1 Write Rsp Returned For Indicates whether a write response is returned to the ACTIVATE ACTIVATE command 1 Write Response Returned Indicates whether a write response is returned to the PREPARE command 1 Write Response Returned a Reewd 1 Reserves 0 0 0 0 0 0 0 0 0 0 0 0 0 ReadyForDwnld Delay Secs 2 Indicates the maximum delay after receipt of the PREPARE FOR DWNLD command to proceed to transition from DWNLD READY to DWNLD READY Activation Delay Secs Indicates the maximum delay after receipt of the ACTIVATE command to proceed to transition from DWN
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75. 0001 Buyeada x1 v 0009 XEN 1ueuno uonoejoud uruy 6 5 SNOILVOIJIO3dS uondo se ueo 8 pue 9 6 jeufis ndino 10 ojqeonddy 22 9 pue 9 ndino 1 jeuondo sepoo uondo c 159 09 01 0 isd 019 qeuBis NINO 8 150 og 01 0 ejeos anes 154 NANO 4 224 01 0 aeos seq o z o1 p O 2 gt 1794 2 01 0 25 eq 01 2 0 01 0 9125 egy 002 01 Op PEUBIS NAMO Bd 002 0 0 191205 eDneo egy 001 0 02 indino pusis dno 533 20 01 4 58003 XI3anS SNOLLVOIdIDAdS QHVONVIS Z 7 STANDARD SPECIFICATIONS DIMENSIONS Unit mm approx inch 117 4 6 60 2 4 76 3 0 63 2 5 Pressure Gauge B 2 Air Supply 1 7 2 inch pipe A xL O D 60 5 mm 187 7 4
76. 2 9 5 9 6 3 View 2 9 5 9 6 4 Function Block Parameters 9 11 10 ACTIONS OF 110 DURING OPERATION 10 1 10 1 Block 10 1 10 2 Alarm Generation 2 2 4 0680 10 2 10 3 Simulation 10 2 11 RESOURCE 2 2 2 22 2 21 1 41 11 1 11 1 11 1 11 2 Alarm Processing 11 1 11 3 Device Status 11 1 21B04D01 01E ET SopoW 2 91 euD 79 32018 NOILONNG Ald 79 2 51 9 61 140 SNLVLS 651 2 51 ino piewyoeg MANO ESL 2 6 emua pl 32018 NOILONNG SO 761 T 2 1 vL Zapp L Z vl 2 1 44 8140 SNLVLS S1dO OI 9 ee ee ee ee eee Tere
77. 2 Equalizes OUT to READBACK If the Faultstate Type option bit no 7 in IO OPTS is true it restores FSTATE VAL in SP 13 8 Alarm Processing When a condition shown in the table below is met the AO block changes the bit statuses of BLOCK ERROR accordingly and generates a block alarm Shed to Manual no Sets both MODE BLK actual and retum MODE BLK target to Man If Cas is set in target sets MODE_BLK actual to Cas and leaves BLK target unchanged If Cas is not set in MODE BLK target sets MODE BLK actual to Auto 2 and leaves MODE_BLK target unchanged If Cas is set in MODE BLK target sets MODE_BLK actual to Cas and MODE_BLK target to Cas too If Cas is not set in MODE BLK target sets MODE BLK actual to Auto 2 and BLK target to Cas Shed to retained target Normal retum Table 13 4 BLOCK ERROR in AO Block Name of Error n jet __________ 4 Local Override Fault state is on and Propagate Fault Backward is false Input Failure Propagate Fault Backward in process variable has STATUS_OPTS is false and the sub status BAD status component of the status of READBACK is sensor failure or device failure T1304 EPS Shed to retained target No return 1303 1 The modes to which the AO block can transfer
78. 5 0201 5 Figure 1 Example of Fieldbus configuration 3 LMs Same Segment 15 21804001 01 310 LoGrogt2 WI 9L V 543 02041 A ws 696 CE amiy ose 206 3901995 sopou jo s ssarppe opou epnjour WY OS NON A PUL NADA JO AP 195 JO 58 SVF 20201 AWA s 9 Kejegesuodseuxew 2 s A 60 oz awos CE INS 69 SMOTJOJ SE pue oun Losuodsoyxeyy 3o S 195 aseo Ug 5433 ai A a y kejea anyea A fejeq anjena lesuodsayxey 1S 02 015 reson INS 196 Sd3 c0c0v4 vxo 83 0 UMOYS SI 8 ou sootAop ut Ayipiqedes 352 40 se qTJADA pue TuIADA CLS A 195 dA ou JO 58 up 2 soDueg sseJppy einbt4 sseipp
79. Factory Set Mode 53 1053 SOFTDWN PROTECT 0x01 Defines whether to accept software downloads 0x01 Unprotected 0x02 Protected 54 1054 SOFTDWN FORMAT 0x01 Selects the software download method 0x01 Standard 1055 SOFTDWN_COUNT Indicates the number of times the internal FlashROM was erased eo 1056 SOFTDWN_ACT_AREA Indicates the ROM number of the currently working FlashROM 0 FlashROM 0 working 1 FlashROM 1 working 1057 SOFTDWN MOD REV 1 0 0 0 0 0 Indicates the software module revision 0 0 0 1058 SOFTDWN ERROR Indicates the error during a software download See Table 4 TAO103 EPS A 33 IM 21804D01 01E 310 100r0812 Wi ve V vOrOVL 29892 10418 8J6MUUIJ QIS DNIGVOINMOG Ul TON 00865 IIS ejejs ul ION ur 048 86 26 3 m S 8 SIS IN 6109 Jaye dnyoeq uey eres WOHd33 10 96 26 eol og 5 5 SIS IN S 5 1040 26252 ur ues LON CINMG 5 10 40 9
80. Preset output level for fault state See above BKCAL_OUT m Value to be input to BKCAL_IN of the downstream Default factory setting 25 block used by the downstream block to prevent reset windup and perform bumpless transfer to closed loop control 26 5026 RCAS IN 27 5027 SHED 1 occurrence of time out of communication mode using the remote setpoint RCAS_OUT PT Remote setpoint sent to a host computer etc Remote cascade setpoint set by the host computer etc 29 5029 UPDATE_EVT Shows the contents of an update event upon occurrence Defines the mode shedding action to be taken upon 9 8090 BLOCK_ALM Shows the contents of a block alarm upon occurrence 0103 2 9 IM 21804001 01 310 10grogtz WI OL V uueje ejeJosip e jo snes ojoJosip Jo WV 3LIBM 20 Aressaoeuun jueuepejwouxoe pejqesip aq SMOJE Se Se WIV 31IHM 10 eu 20 seyeis peDpejwouxoeun peDpejwouyoe sesnje s uueje swous eoueunooo uodn e jo sjusjuoo SMOUS uodn eyepdn ue jo sjusjuoo SMOUS a1vaan 8119 12014 9u1 peurejqo
81. Ut 125 4814 10 580195 spjousanp ouueuo 0 8815 YOUMS PUNT pue z oj 1115 qois yw 4814 au pues pue 10 1814 porjroeds sey omnssoud jndjno JayJayM SABIAS SOYOHMS pui CS SL Any value that can be written into CAL_PRESSURE has its own adjustable range This parameter only accepts values which fall within the ranges shown in Table 12 3 Enter values using the unit system selected in PRESSURE_UNIT The adjustable ranges are based on the rated spans Table 12 3 Adjustable Ranges rasta Range T1203 EPS results of user calibration are written into USER CAL RESULT Should any error occur user calibration is invalidated and the parameters will not be updated Table 12 4 USER CAL RESULT Parameter cose sue Calibration success Calbration has been completed 2 Waming Calibration cancel The execution of calibration has been canceled 20 Error Zero adjust range The difference between over error PRESSURE_LO and CAL_PRESSURE exceeds 15 of the rated span Error Span adjust range The difference between over error PRESSURE_HI and CAL_PRESSURE exceeds 15 of the rated span Linear input over difference between 12 5 Online Diagnostics The YPK110 features functions to diagnose the 10 itself during online The fol
82. V Qz V nuew xoojg 1eonpsueJ eounosed nuew ev xoolH SO SIN3INOO INTRODUCTION INTRODUCTION The YPK110 fieldbus to pneumatic converter is fully factory tested according to the specifications indicated upon the order This User s Manual consists of two parts Hardware and Functions The Hardware part gives instructions on handling wiring set up and maintenance of 110 and the Functions part describes the software functions of YPK110 In order for the YPK110 to be fully functional and to operate in an efficient manner both parts in this manual must be carefully read so that users become familiar with the functions operation and handling of the YPK110 Notes on the User s Manual This manual should be delivered to the end user The information contained in this manual is subject to change without prior notice The information contained in this manual in whole or part shall not be transcribed or copied without notice In no case does this manual guarantee the merchantability of the instrument or its adaptability to a specific client need Should any doubt or error be found in this manual submit inquiries to your local dealer No special specifications are contained in this manual Changes to specifications structure and components used may not lead to the revision of this manual unless such c
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84. branch cabling use terminal boards or a connection box as required If the total length of the cable is in a range of 2 to 3 meters for laboratory or other experimental use the following simplified cable a twisted pair wire with a cross section of 0 9 mm or more 18 and cycle period of within 5 cm 2 inches may be used Termination processing depends on the type of device being deployed For YPK110 use an M4 screw terminal claw Some hosts require a connector Refer to Yokogawa when making arrangements to purchase the recommended equipment 8 4 1 Connection of Devices The number of devices that can be connected to a single bus and the cable length vary depending on system design When constructing systems both the basic and overall design must be carefully considered to allow device performance to be fully exhibited Connect the devices as shown in Figure 9 1 Connect the terminators at both ends of the trunk with a minimum length of the spur laid for connection polarity of signal and power must be maintained 8 ABOUT FIELDBUS Fieldbus power Figure 8 2 Cabling Before using a Fieldbus configuration tool other than the existing host confirm it does not affect the loop functionality in which all devices are already installed in operation Disconnect the relevant control loop from the bus if necessary 8 5 Integration of DD If the host supports DD Device Description the DD of the YPK110 needs
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86. is Bad except when the control action bypass is on 16 14 1 STATUS OPTS The table below shows the options in STATUS OPTS Table 16 4 STATUS OPTS of PID Block Options Dar IFS if BAD IN Sets the sub status component of OUT status to IFS if IN status is Bad except when PID control bypass is on 4 IFSif BADCAS Sets the sub status component of IN OUT status to IFS if CAS IN status is Bad 2 Use Uncertain as Does not regard IN as being in Bad status when IN status is Uncertain to prevent mode transitions from being affected when it is Uncertain Automatically changes the value of MODE BLK target to Man when IN falls to Bad status Automatically changes the value of MODE BLK target to Auto or to Man if Auto is not set in Permitted when CAS falis to Bad status 5 Target to Manual Target to next permitted mode if BAD CAS IN T1604 EPS 16 15 Auto Fallback Auto fallback denotes an action in which a PID block changes mode from Cas to Auto and continues auto matic PID control with the user set setpoint To enable the auto fallback action to take place The Target to next permitted mode if BAD CAS IN option must be preset to true in STATUS OPTS AND Auto must be preset in MODE BLK permitted If the above settings are made auto fallback takes place automatically when the following condition is met CAS IN status data status of cascade set
87. parameter set for large capacity valves Pneumatic positioner 5 parameter set for pneumatic positioners Sorting the magnitudes of control gain by the option number results in 4 gt 3 gt 2 gt 5 For longer pipe lengths 3 m or greater as a rule decrease the gain of the parameter set one or two steps further This strategy will provide better controllability After selecting SERVO GAIN SELECTION determine the following control parameter set See Section 5 3 Operation Check to verify step responses stability etc SERVO ADV GAIN proportional gain SERVO ADV RESET integral time SERVO ADV RATE derivative time SERVO ADV GAMI reciprocal of derivative gain SERVO ADV TD2 derivative time of phase compensator SERVO ADV GAM2 reciprocal of derivative gain of phase compensator 2 Tuning the Control Parameters Should adequate controllability or response characteristics fail to be obtained even if the control parameters have been configured as instructed in the previous step increase or decrease the value of SERVO ADV GAIN If the con verter reacts with oscillatory responses decrease the value in units of 20 to 30 as a rule If the converter is too slow in response increase the value in units of 20 to 30 If the overshoot is intolerably large on the air intake side in particular increase the value of SERVO ADV RATE in increments of approximately 0 1 to a maximum of 0 6 This strategy may sometime
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89. 16 11 Measured value Tracking tere 16 3 16 12 CONTROL 5 16 4 16 13 Initialization and Manual Fallback IMan 16 4 16 14 Manual Fallback 0084 00000001200018000 16 4 16 141 STATUS 5 2 0000 0011 16 4 16 15 Auto 41 16 4 16 16 Mode Shedding upon Computer Failure esce 16 5 16 17 Alarms 16 5 16 17 1 Block Alarm BLOCK 16 5 16 17 2 Process 0 80 60 16 5 17 5 2 1 0 4 snas ps 17 1 171 What to Do 2 000000 17 1 17 2 Troubleshooting 40400 17 1 17 3 Troubleshooting Function Block Parameters 17 1 17 4 Troubleshooting pressure output Control 17 2 17 5 Troubleshooting Pressure and Temperature Sensors 17 2 APPENDIX 1 FUNCTION BLOCK PARAMETERS 1 1 1 Parameters of Resource Block 0024 00 A 1 A1 2 Parameters of Transducer Block 2 0 000 A 4 A1 3 Parameters of AO 0 2 000000
90. 51 21109100 OF 51190 xu uedo zou s payu eq oi payloads uedo jou 1 11102100 0 HOA 941 uedo jou payu eq peuroeds uedo jou 9101 18 90 YUH OF jou s eq paytoads si uedo jou 5210 6108100 O HOA uedo 51 payu eq 61 uedo jou ve 10 8 joelqo 0 PUL uedo jou st eq payloads si uedo jou EZ 10 2 YOIUM oi HOA eur 0200000 0 uado jou s payuy 5 uedo jou 2210 9 12elqo YOIUM 0 eu uedo 30 51 payuy eq si uedo jou 12 40 G 09 00 YOM 0 HOA SUL uado 51 eq st uedo jou OZ Pafqo oi eur uedo 51 payuy eq payroeds uedo jou 61 20 algo uoru oi uedo jou si payuy oj s uedo jou 91 10 2199140 xui oru 0 eur jou 1 payul eq st uedo jou 21011981600 YDYM O HOA eut F050 000 0 FF 990926000 e 5 5 __ 00000200 0 01195 s uo 990000200 00000080 0 00000002x0 SNLVLS 39lA3Q 91481 pejuosaudoi 58 se Jom se
91. 8 Jo ase 0 uoddns 0 peuoddng p1028H 20X0 28 20 1 uoddns senjeA 1527 penes eq 0 jouueo 10 5 7 ejnpeu s Sv y pue jou si Buas Jaye spuooes 09 si J jo 10 si 5500014 juepunpei ay Ajoje oi HO jou A1NY 1UO0dMI y Fr soquosop L W7 10 suonduosog 2 2 27 7 CurrentLinkSettingRecord and ConfiguredLinkSettingsRecord CurrentLinkSettingRecord indicates the bus parameter settings currently used ConfiguredLinkSettingsRecord indicates the bus parameter settings to be used when the device becomes the LAS Thus when a device is the LAS its CurrentLinkSettingRecord and ConfiguredLinkSettingsRecord have the same values E byt
92. Buysa 30 y YEU pepueululoo8l SI 11 eoueuuopged pue 918J0H9j9p ui Aew ue esneo jou jews OS 51 yeu 158 eui jo 1 WV 1591 pue 1591 9ouejsisoH 9 1 9 installation of Explosion Protected Type AN CAUTION To preserve the safety of explosionproof equip ment requires great care during mounting wiring and piping Safety requirements also place restrictions on maintenance and repair activities Please read the following section very carefully 1 9 1 FM Explosionproof Type Caution for FM explosionproof type Note 1 Model YPK110 fieldbus to pneumatic converter with optional code FF1 are applicable for use in hazardous locations Explosionproof for Class I Division 1 Groups A B Cand D Dust ignitionproof for Class II III Division 1 Groups E F and G Enclosure Rating NEMA 4X Temperature Class T6 Ambient Temperature 40 to 809 Note 2 Wiring All wiring shall comply with National Electrical Code ANSI NEPA70 and Local Electrical Codes FACTORY SEALED CONDUIT SEAL NOT REQUIRED Note 3 Operation Note a warning label worded as follows WARNING OPEN CIRCUIT BEFORE REMOV ING COVER Take care not to generate mechanical spark when accessing to the inst
93. Factory Mutual Research Approved 4 Associated Apparatus manufacturer s installation drawing must be followed when installing this equipment 5 No revision to drawing without prior Factory Mutual Research Approval 6 Terminator and supply unit must be FM approved 7 Installation requirements Vmax Voc or Vt Ca Ci Ccable La 2 Li Leable 21 04001 01 310 0 0912 WI Lc Sd3 0204 Josuos ounssalg i ouo W3GON Jeuonisog rts 4 E kejas UO jddng 12019 272 20204 gy 104 uonoeuuoo Ajddns 10203 einssojd jeuondo ainssaad Ajddns uonoeuuoo einssejd dno uonoeuuoo uonoeuuoo e2u129 3 owen pue souesveddy SAINVN LdVd S3NWVN 1uVd 72 3 INSTALLATION 3 INSTALLATION 3 1 Overview 3 2 2 Wall Mounting When the instrument is installed on the wall use the When installing the YPK110 fieldbus to newmatic two 8 screws provided converter see section 1 4 Choosing the Installation Location For the ambient environmental conditions of an installation place see Chapter 7 Standard Specifi cations 3 2 Ins
94. GvNISIHO 31vadn 1046 ed jJ 40149 epoopue 68122 88425 48726 98 26 58 26 78456 58255 28 26 18225 08425 62106 82206 111058 92206 92105 71426 62466 04226 122026 02226 69 26 89 06 WOHUS J WOHUsel4 Buod 1042 Buunp 4 Duunp WOHYSEJ4 ease ut 10416 ui 10143 2 ui 84 jo jo peuuougy jo UOISIA9J 1e1njoejnueuu 9215 jeuuougy UOISJOA peyoddnsun ON 1043 peojumog 20113 Jo souaga AeL GVOINMOG 3HVALJOS APPENDIX 4 SOFTWARE DOWNLOAD A4 9 View Objects Altered by Software Download 1 Resource Biock Relative bu M Inde Parameter Name X 5227705228500 s somwwromm serwwcow
95. IN OUT SP HI LIM SP LO MODE RCAS IN Fault State Simulate FSTATE_TIMEI FSTATE_VAL READBACK PV Convert XD_SCALE PV_SCALE PV F1302 EPS Figure 13 2 Function Diagram of AO Function Block 13 1 13 2 Modes The target mode for the AO function block can be set from five block modes RCas Cas Auto Man and O S Regardless of the target mode the AO block automatically enters the IMan or LO mode when a specified condition is met such as when another function block enters a specific status depending on the parameter settings 13 3 Forward Path The following describes the signal input from the upstream block to the AO block and then passed to the transducer block The upstream block is typically the PID controller block and the control signal from the PID block is input as the source of computing the setpoint SP for the AO block The path for computing the SP differs depending on the mode In Cas mode CAS_IN is used for SP In RCas mode RCAS_IN is used for SP If the value of CAS_IN or RCAS_IN whichever is used is greater than SP_HI_LIM high limit or less than SP_LO_LIM low limit the internal SP is set to the respective limits Also if the rate of change in the value of CAS_IN or RCAS_IN whichever is used is greater than SP_RATE_UP rate of increase limit in the increasing direction or than SP DN rate o
96. Lov soyenpy O3TIVISNI SN3S SS3Hd SNOILdO suondo uoneiqieo uoneanbyuo dW3L 10313 39055999 LNO 5 OAYAS 3fYIA 21 42014 H3OnOSNVHL AHOLO3HIG H3OnasNvuL Lea ADAWYLS osad 45019 045 paye sway JeonpsuellL 2 2 27 Continuous Data TOTAL_CYCLE_COUNT TOTAL_TRAVEL TOTAL_OPEN_TIME TOTAL_CLOSE_TIME TOTAL NEAR CLOSE Signature functions Upload Signature data Upload Signature header data Query Device TB profile parameters TB original parameters part1 TB original parameters part2 TB original parameters part3 FA0302 3 EPS 27 APPENDIX 3 DD METHODS AND DD MENU A3 3 3 AO Block Menu Items marked with O shows method AO FB Top menu Block Info TAG_DESC STRATEGY ALERT_KEY Mode Block Dynamic variables CAS_IN RCAS_IN SP OUT READBACK PV BKCAL OUT RCAS OUT Configuration CHANNEL Scaling Limits PV SCALE XD SCALE RATE DN SP RATE UP SP HI LIM SP LO LIM Options E iO OPTS STATUS OPTS SHED OPT Failsafe FSTATE TIME FSTATE VAL Diagnostics Alerts Block Status MODE BLK BLOCK ERR Alert Parameters BLOCK ALM UPDATE EVT Simulation Enable Simulation Disable Others GRANT DENY Query Device L Standard parameters FA0303 EPS IM 21804D01 01
97. container until it reaches the installation site 1 3 Storage When an extended storage period is expected observe the following precautions 1 If at all possible store the positioner in factory shipped condition that is in the original shipping container 2 Choose a storage location that satisfies the follow ing requirements A location that is not exposed to rain or water A location subject to a minimum of vibration or impact The following temperature and humidity range is recommended Ordinary temperature and humidity 25 C 65 are preferable Temperature 40 to 85 C Humidity 5 to 100 RH at 40 C 3 The performance of the positioner may be im paired if stored in an area exposed to direct rain and water To avoid damage to the positioner install it immediately after removal from the shipping container Follow wiring instructions in this manual 1 4 Choosing the Installation Location Although the advanced valve positioner is designed to operate in a vigorous environment to maintain stability and accuracy the following is recommended 1 Ambient Temperature It is preferable not to expose the instrument to extreme temperatures or temperature fluctuations If the instrument is exposed to radiation heat a thermal protection system and appropriate ventila tion is recommended 2 Environmental Requirements Do not allow the positioner to be installed in a location that is exposed t
98. electrical require ments as regulated in each country Ground terminals are located on the inside and outside of the terminal box Either of these terminals may be used See Figure 4 4 WARNING For flameproof type and Nonincendive type grounding should be required 4 4 21B04D01 01E 310 L0groatz WI 55 4 4 gt ainssaid Ajddns 01 9 suonrpuoo BUIMOTIOJ Ajsres ATUO TH AANSSTAd Pu OT qHnssdid 9599 JO srw 1oAo Joddn DION Sd3 10501 OT SYNSS3ud 02 0 9 1 95001201 22407201370 OT SYNSS3ud 011 01 8 0 82 0 01 20 24010120 OT 55 06 8 0 9 159099 j OT 3unssatd 61 0421 isd oig OT 3unssatd 002 01091 99 0 d 002 0107 OT 3unssaud 001 01 08 82 0121 ed 001 0 02 5 91155924 Vs eger uoneunojut 10 001 YAONA SNVUL deyo S AX ASVW 8 5 SuiKv dsip oq ue oSessour 8 SUL guru eA v sojeoipur up 4 4 poprAo1d ooueuniopred pue Aveno 10 oojueens Jo 2905 ose 3142 snp ur UMOYs oAnoodsor JO sium y S
99. has the parameters listed in Table 9 4 Parameters must be changed together for each VCR because the modifications made to each parameter may cause inconsistent operation Table 9 4 Link Object Parameters des Parameters Description _ 1 Localindex Sets the index of function biock parameters to be combined set 0 for Trend and Alert VerNumber Sets the index of VCR to be combined If set to 0 this link object is not used 3 Remotelndex Sets the index of remote object associated with this link object 4 ServiceOperation Set one of the following Set only one each for link object for Alert or Trend 0 Undetined 1 Local 2 Publisher 6 Alert 7 Trend Set the maximum number of consecutive stale input values which may be received before the input Status is set to BAD Setting of 2 or larger value is recommended to avoid unnecessary mode transfer which is caused when subscriber failed to receive data correctly StaleCountLimit 0904 25 link objects not factory set IM 21B04D01 01E 310 100 0912 WI 543 90601 eoueuejureu 10 Jo 195 SJejeurejed eur je jojes M3IA eouo Joyesedo juejd 21215 jo 195 LNO AS Ad
100. level when FINAL VALUE value is less than FINAL VALUE CUTOFF LO Con versely the High cutoff function is an action to increase the output pressure to a level much higher than the 100 pressure level when FINAL VALUE value is larger than FINAL VALUE CUTOFF HI A hysteresis of 1 is applied to the thresholds FINAL VALUE CUTOFF LO and FINAL VALUE CUTOFF HI Final value Limits Eu 100 and Eu 0 the parameter FINAL VALUE RANGE define the upper and lower limits of FINAL VALUE value of the transducer block AN CAUTION Even if the range of FINAL VALUE value is limited by FINAL VALUE RANGE output pressure is set to outside the FINAL VALUE RANGE setting when the Low cutoff and High cutoff action described adove is activated 2 3 Output pressure Characteristic Type The parameter OUTPUT CHAR TYPE defines the characteristics between output of AO block and output pressure and is set to linear by default Write the appropriate value linear 2 equal percent 50 1 3 equal percent 30 1 4 quick open reversal of equal 50 1 255 user defined Writing the value 255 allows you to define the desired characteristics by 10 line segments for evenly divided input levels The coordinates 0 0 and 100 100 are fixed set the values correspond ing to OUT Output of AO block 10 20 30 80 90 Note that a set value must be greater than the preceding set value the output must increase a
101. of communication is called QUU Queued User triggered Unidirectional VCR Publisher BNU VCR A Publisher multicasts AI block output to another function block s This type of communication is called BNU Buffered Network triggered Unidirec tional VCR Subscriber BNU VCR A Subscriber receives the data from another function block s This type of communication is called BNU Buffered Network triggered Unidirectional VCR A Server VCR is capable to respond to requests from a Client QUB VCR after the Client initiates connection to the Server successfully A Source VCR transmits data without established connection A Sink QUU VCR on another device can receive it if the Sink is configured so A Publisher VCR transmits data when LAS requests so An explicit connection is established from Subscriber VCR s so that a Subscriber knows the format of published data Parameters must be changed together for each VCR because modification for each parameter may cause inconsistent operation 9 CONFIGURATION 9 5 2 Function Block Execution Control According to the instructions given in Section 9 3 set the execution cycle of the function blocks and schedule of execution 9 6 Setting Set the parameter for function block VFD 9 6 1 Link Object Link object combines the data voluntarily sent by the function block with VCR YPK110 has 25 link objects A single link object specifies one combination Each link object
102. pue jueuidinbe ejes 104 NOILNY W rv 2 Flameproof Type Wire cables through a flameproof packing adapter or using a flameproof metal conduit Wiring cable through flameproof packing adapter see Figure 4 6 Apply a nonhardening sealant to the terminal box connection port and to the threads on the flame proof packing adapter for waterproofing Flameproof packing adapter Apply a non hardening sealant to the threads for waterproofing Wiring metal conduit Tee Drain plug Fo406 EPS Figure 4 6 Typical Cable Wiring Using Flameproof Packing Adapter Flameproof metal conduit wiring seal fitting must be installed near the terminal box connection port for a sealed construction Apply a non hardening sealant to the threads of the terminal box connection port flexible metal conduit and seal fitting for waterproofing Gas sealing device Non hazardous area Flameproof flexible metal conduit Hazardous area Apply a non hardening sealant to the threads of these fittings for waterproofing Flameproof heavy gauge steel conduit Seal fitting After wiring impregnate the fitting with a compound to seal tubing F0407 EPS Figure 4 7 Typical Wiring Using Flameproof Metal Conduit 4 WIRING AND PIPING 4 5 Grounding Grounding is always required for the proper operation of transmitters Follow the domestic
103. scaled from the TRK_VAL value is set in OUT Feed forward input value The FF_VAL value is scaled to a value with the same scale as for OUT multiplied by the FF_GAIN value and then added to the output of the PID computation Scale limits used for converting the FF_VAL value to a non dimensional value Gain for FF_VAL Shows the contents of an update event upon occurrence Shows the contents of a block alarm upon occurrence Shows the alarm summary current alarm statuses acknowledged unacknowledged states masking states Selects whether or not the alarms related to DI block are automatically self acknowledged Hysteresis for alarm detection and resetting to prevent each alarm from occurring and recovering repeatedly within a short time Priority order of ALM alarm Setting for ALM alarm Priority order of ALM alarm Setting for ALM alarm Priority order of LO ALM alarm Setting for LO ALM alarm Priority order of LO LO alarm Setting for LO LO ALM alarm Priority order of DV ALM alarm Setting for DV ALM alarm Priority order of DV LO ALM alarm Setting for LO ALM alarm Alarm that is generated when the PV value has exceeded the value and whose priority order is defined in PRI Priority order Only one alarm is generated at a time When two or more alarms occur at the same time the alarm having the highest priority or
104. segment function 20 100 0 me Index 25 2025 VALVE TYPE 1 0 5 Valve type 1 linear motion valve 2 rotary motion valve 26 2026 XD_CAL_LOC Shows and is used to record the location where the positioner was calibrated 27 2027 XD_CAL 01 01 00 Shows and is used to record the date when the positioner was calibrated 28 2028 XD CAL WHO Shows and is used to record the person who calibrated the positioner 2029 ALARM_SUM Shows the alarm summary current alarm statuses i acknowledged unacknowledged states masking states for the transducer block 30 2030 FINAL PRESS 100 Shows the rated pressure for input when FINAL VALUE is 100 PRESSURE UNIT 31 2031 FINAL PRESS LO 20 Shows the rated pressure for input when FINAL VALUE is 0 PRESSURE UNIT 2032 SUPPLY PRESSURE 140 Supplied air pressure PRESSURE UNIT 2033 PRESSURE UNIT 1133 Sets the pressure unit 1133 kPa 1137 1141 psi 1145 kgf cm 34 2034 OUT_PRESSURE 2035 PRESSURE Hi 2036 PRESSURE 10 2037 CAL PRESS 2038 CAL PRESS LO 2 CAL_PRESS_P 2040 OUTPUT CHAR 2041 OUTPUT_CHAR 10 20 30 40 50 60 O S 70 80 90 0 to 100 only simple decreasing can be allowed 0 5 Defines the coordinates of the segment function when 255 is set for OUTPUT_CHAR_TYPE 2042 ___ 110 Setting of high limit switch 2043 LIMSW_LO_LIM 10 Se
105. the OS block the OS block changes the bit statuses of BLOCK ERR accordingly and generates a block alarm BLOCK ALM Table 15 2BLOCK ERR in OS Block Name of Error D ot Represented escription 1 Block The settings of IN ARRAY and Configuration OUT ARRAY satisfy one or more of Error the following conditions X21 X11 X12x X11 X22 lt X21 Out of Service The target mode BLK target is OS T1502 EPS 15 2 IM 21B04D01 01E ALYY 45 ALVA dS sonyea Aq por ose 51 3urodjes ur Jo swn aures Je jou sr Ad dS uou 10 omy 51 3931 uou A simui oAnoodsoi1 0 JOS SI dS Teurojur WIT dS 5521 Jo rung u21 WIT IH ds uey 1930918 51 posn st JoA9qorgA NT SVO JO SVO Jo NPA 746 1 NT SVOY sew UJ dS st NT SV sep uo s193JIp 45 oy Sunnduroo au 45 Ad 9 qeuea 5522014 ay se 195 UIP pue Ad U 39S 1 juejsuoo oum 2504 Joy Se e st NI 0 0315 ou 5 indul 2 9 5819 uo Suipuodop snyejs 2112945 e 519709 Yo uonoung Jonjoue se jour sr uonipuoo porroods
106. these options are made by setting or resetting the respective bits on true off false Table 14 2 shows the options avail able in IO OPTS of a DI block Table 14 2 IO OPTS of DI Block 71402 EPS The table below shows the options available in STATUS OPTS of the AO block Table 14 3 STATUS OPTS of DI Block Bit Position Meaning Description Propagate Fauit Stipulates the handling of the value and data status of OUT D when the quality component of the data status of SIMULATE D falls to Bad and the sub status component falls to device failure or sensor failure If this option is true then it Does not generate a block alarm Sets the status and value of SIMULATE D in OUT D If this option is false then it Generates the input failure block alam Set the quality and sub status components of the status of OUT D to Bad and non specific respectively Uncertain if Sets the status of OUT D to uncertain Man mode when in Man mode 1403 14 7 Alarm Processing 14 7 1 Block Alarms When a condition shown in the table below is met in a DI block the DI block changes the bit statuses of BLOCK_ERROR accordingly and generates a block alarm Table 14 4 BLOCK_ERROR in AO Block an oar ep 3 Simulate Active SIMULATE_D is active input Failure process Propagate Fault Backward in variable has BAD status STATUS OPTS is false and the Sub status component of the statu
107. to exhaustive consump tion of Fieldbus communication performance Not used Bridge device LM device V FUN Unused V NUN BASIC device OxE7 OxF8 Default address OxFB OxFC Portable device address OxFF 0901 Figure 9 1 Available Range of Node Addresses To ensure stable operation of Fieldbus determine the operation parameters and set them to the LM devices While the parameters in Table 9 2 are to be set the worst case value of all the devices to be connected to the same Fieldbus must be used Refer to the specifica tion of each device for details Table 9 2 lists YPK110 specification values 9 CONFIGURATION Table 9 2 Operation Parameter Values of the YPK110 to be Set to LM Devices ST Slot Time Indicates the time necessary for immediate V MID Minimum Inter PDU reply of thje device Unit of time is in octets 256 us Set maximum specification for all devices For YPK set a value of 4 or greater Minimum value of communication data intervals Unit of time is in octets 256 ps Set the maximum specification for all devices For YPK seta value of 4 or greater The worst case time elapsed until a reply is recorded The unit is Slot time set the value so that V MRD 3V ST is the maximum value of the specification for all devices For YPK the setting must be a value of 12 o
108. when SERVO GAIN SELECTION Automatic Spare parameter Spare parameter Spare parameter Spare parameter TAO102 4 EPS A 7 21 04001 01 310 1 2 Wi ev Sd3 6140 ena SB 195 S 0 21216 sexe uonoe 141 TVA 31183 4139529 jong eu oj 195 eq poys indjno eui ueu si Nj SVO 10 NI Svou OU JO JIS eur woy eum eui seugeq puooes 0 3LYLS4 6206 z 2205 WIT dS WIT IH as 02 ANI dN 1 746 6105 dS 8109 SYO 2109 MOVadVSY 910 0000 0 440 SNiVLS v000 x 0 5140 Ol AN3Q INVHO L 20 01195 5 x2oJq au jo jouueuo S O 46 1 20 100 45 1utodjes 404 6S69J2UI JO aye eu SI OU 0 st 19jeumejed siu jj pue SVO Ut BANDAS 45 20 WLU eseedou o ojeH 0 981 eu 0 padde S HU OU 0 5 siu j pue SYO OLN U eanoega JS 101 eseeJoep jo ejeu indui 20 JeonpsueJ 6509 jo jeuDis He N
109. 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 8 00 UMOYS SI juourdos pue 01 0 sossorppe IIAM SLI ur o qeure A Aexrysnie Sisr oAr NEA XO Nq eur pue 00 0 sso1ppe spuodsanioo jou JO SAT ST 8 uo IMAP Jo snjejs sjuoso1do1 ut ojqeuea 2154 76 ejqeueAAenysniejsisrieAr 5 H31SVW 72 XIaN3ddV 0 81 0201895 sso1ppe opou IAPWS e sey IMAP JoyjO Aue Jojoure ed oures Jo INLA PAVA st IMAP snp 0 onn SuruA Jsonbar 0 IMAP Jey sosneo v Joyourered snp 01 4X0 5 31 35 020 1 2 poueguonnquisiqeunt S uon duosegl azis p1ooegojupeiseppiurieung 534 90200 peuoddng PIODBYSONSHEISIOISE HU OWI 0 uoddns 0X0 7
110. 195 310A 3dAL 310A 146 auniv3d SSYNLVS 91538 SAdAL w N 51 A3H A3 Qr OVSNNV 153 1 16 SH 30018 IGON 1H31V ADALVHLS 15 gt T 0 4 3 gt 2 5 39018 e21nosog 329140 21 6 AQEL 10 ACTIONS YPK110 DURING OPERATION 10 ACTIONS OF YPK110 DURING OPERATION 10 1 Block Modes function blocks have modes All blocks have their mode expressed by MODE_BLK parameter It is a structure of four components Target Actual Permitted and Normal Target is the mode into which an operator wants to bring this block This component is writable Actual shows the actual mode of the block and is read only When necessary condition is satisfied actual mode becomes same to target There is a chance that actual mode says different from target by some reason Permitted mode shows which mode is allowed in this Function Block Normal mode is a memo for operator to record mode that an operator expects in normal conditions The table below shows the modes supported by each function block contained in a YPK110 Table 10 1 Block Modes Transducer Auto O S Cas Auto M
111. Air Filter IM 21B04D01 01E 310 100 0912 WI Pu 5 g 4 1 8520 3eAo01ddy W4 T 2007 I 55810 85810 D X 4 A O g z 5520 Wd 694 sng 42681 01 OF 2 68 03 Op SWI joo1d uorsopdxg 4 921 03 09 2 08 91 OF WA OPT 01 OF 2 09 9 16 42681 03 0 2258 01 OF e1njejeduro jueiquiy 21155224 Ajddns 154 02 1y guiN 9 9 10 011 yoedeo mdyo 1155 24 jddns isd QZ 1y guiN 260 10 Xe uonduinsuo ainssaid jddns jo 2506 01 dn 29 eunsso1d ou ueds jo o5cc 01 001 8 o qeisnfpy 3ueunsn py ueds jo 01 8 o qeisnfpy 3ueunsn py 0127 omssoud Ajddns Sunsnfpe Aq 5 JO uo 1 5 1 W v jenuew oiny emsso1d pddns 40 06 01 dn aq oansseid yndjno oq Sd320401 suras sims
112. Aue voy A 13 FUNCTION BLOCK 13 6 Shedding upon 2 Only when Auto is set as permitted mode Computer Failure NOTE If a control block is connected as a cascade primary block of the AO block a mode transition of the AO block to Cas occurs in the following sequence due to initialization of the cascade connection RCas gt Auto gt Cas When the data status of RCAS IN falls to Bad while the block in question is running in RCas remote cascade mode mode shedding occurs in accordance with the setting in SHED Table 13 3 shows the available selections for SHED setting for the AO block 13 7 Initialization at Start Table 13 3 SHED OPT of AO Block To prevent a sudden change in output when the AO Available Setting Actions upon Computer Failure block carries out the specified actions for the first time after the power is turned on it Normal shed normal Sets MODE BLK actual to Cas 1 retum and leaves MODE_BLK target unchanged Normal shed no return Sets both MODE_BLK actual and MODE BLK target to Cas 1 3 Shed to Auto normal Sets MODE BLK actual to retum Auto 2 and leaves MODE_BLK target unchanged Shed to Auto no Sets both MODE BLK actual and retum MODE BLK target to Auto 2 Shed to Manual Sets MODE BLK actual to Man normal return and leaves MODE BLK target unchanged 7 1 Equalizes SP to PV if the Faultstate Type option bit no 7 in IO OPTS is false
113. D m lt lt lt lt 2 gt 9 x Q r FINAL_PRESS_HI FINAL_PRESS_LO SUPPLY_PRESSURE PRESSURE_UNIT e 31 32 33 34 35 36 37 38 gt lt 9 gt gt T 2 to S 3B Be 901 Aj v MIMI SISI ommo 12 0 215 gt D m e 41 42 43 oldiz 5 212 5 5 72 e o 45 46 47 48 919015 S 5 mals USER CAL RESULT c o m D gt D m 5 1 0907 1 9 6 21804001 01 WI 2 6 5432 0601 o 8 H o ul 2 o LT 3AH3S3H OAHZS ce3AH3S3H OASIS H3AHJS3H OAH3S WYS OAH3S AGW O AH3S 6 HAYO AOV 5 8 24 13539 OAH3S 9 NIVD OAH3S 94 6 NIVD OAH3S 4 195430 OAH3S Z OAH3S 2 TWNDIS LNdLNO OAH3S WAN NIVO INSYYNO 04 ASYN 3dAL 1ndlnO ONILVY 9 1390 59 335113 3573738 9 SWIL NOILVIAAG WIT NOILV
114. E Wi Sd 5060 4 49410 LAW 3Jvadn WIV 52018 19 0 30018 MWwniovorna 7 AGOW Snes 2 50 5130 81115 suondo WALSAH Iva Z NI 2100 45 SVO SoJqeueA 42019 opo A3M ADAIWYLS osad DVL Oyu 901g 84 50 poyu SMOYS YIM nuew 42018 SO Se eV SdF v0tOv3 5 4 AN3Q INNIS 1940 l 3 wiv osia 25 25 NOLLdO Wns WwW 32018 SJ89 GUJBJ8gd X90008 X18 17815 suejy sonsouBeiQ 5130 SNIVLS 5140 OI suondo 3AILJ Ad 4 291 TANNVHO ino ami yooig epow A34 6 2530 oju gd 1 nuew A3 3 6 Block Menu Items marked with 0 shows method PID FB Top menu Block info TAG_DESC STRATEGY ALERT_KEY Mode Block Dynamic variables CAS_IN RCAS_IN ROUT_IN SP IN PV OUT BKCAL BKCAL OUT RCAS OUT ROUT OUT O
115. IA3GQ 29 WIT INL OT 330109 WLOL WIT 100 55399 WLOL WIT NOLLVIHVA SS3Hd 101 WIT LNNOO G334 1vOILH3A 853 NOLLVINVA 3HnsS3Hd ZS OT ASOLNO TWLOL 96 3WIL 1nO SS3Hd SS SS3Hd 19104 vS 55 ES eS is NG p 15 elote MAGIA MIIA MIIA MIIA MIIA MIIA MIIA MIIA Moweurtsoiowereg NOLLVYNDIANOD 6 28 o gt gt 2 N o c lt lt 5 gt 818 4 4 g m Table 9 8 View Object for Function Block lative Parameters 2 lt m njn m lt 5 lt m T REV 1 AG DESC TRATEGY LERT KEY 4 5 BLK 8 7 LLLI LOCK ERR 7 2 XD SCALE 4 GRANT DENY OPTS STATUS OPTS 6 READBACK AS IN SP RATE DN SP RATE UP SP HL SP LO mat om D 5 io lt mm vinin alba m 4 9 22 SAFE_TIME SAFE_VAL KCAL OUT CAS IN HED OPT CAS OUT PDATE EVT LOCK ALM 2 2
116. JO 10 pinous yey sompoooud 4 pue sequosop Jojdeyo 5141 jo ISLI sosea1out OLIMd A JO o1monrs 149 79 AONVNALNIVN 9 6 3 2 Replacing the Screen Filters When the screen filters installed deep in the air supply port and output pneumatic signal port become clogged replace them with new filters using a tool with pointed tips such as a set of tweezers After attaching check that pressure output correctly according to chapter 5 3 Operation Check If the air supply port at the back side is used change the filter in that port lt lt Filter F0602 EPS Figure 6 3 Replacing the Screen Filters 6 MAINTENANCE 6 3 3 Replacing the Internal Air Filter An air filter is provided at the opening to the internal pneumatic circuits Follow the procedure below to replace it 1 Decrease the air supply pressure to zero 2 Remove the relay assembly in reference with Section 6 3 1 3 Remove the pneumatic circuit holding plate and gasket 4 Remove the air filter and O ring 5 Set the new filter in place 6 Perform steps 3 then 2 to restore the YPK110 to its original state After attaching check that pressure output correctly according to chapter 5 3 Operation Check F0604 EPS Figure 6 4 Replacing the Internal
117. L CUTOFF LO TIME LIM Zero value out of PRESSURE 10 is outside 10 to range 10 rated span of the rated zero point 105 value out PRESSURE PRESSURE 10 range is outside 0 to 25 rated span 110 Temperature out The measured temperature value is of range outside 45 C to 90 C 111 Pressure out of The measured pressure value is range outside 10 to 500 kPa 112 Deviation warning absolute deviation value remains at a value greater than DEVIATION LIM for a period of DEVIATION TIME TH 1 hours The temperature sensor 15 defective the measured value is outside 65 C to 110 C A large shift in the operating point the steady state operating point remains outside the range from OFFSET_LO_LIM to OFFSET_HI_LIM for at least 10 seconds Temperature sensor failure Operation point drift warning EN The absolute deviation value remains at a value greater than DEVIATION LIM for a period of DEVIATION TIME TH 2 hours Pressure sensor The output pressure sensor is failure defective the measured value is outside 100 to 600 kPa A D converter failure this message is given if conversion does not end within the normai period 123 Deviation error A D Converter failure T1205 EPS Tabie 12 6 XD ERROR Parameter Bit Codes verticaMasked Bitstring XD ERROR t5hahafizha too
118. L EXEC parameter mentioned above and completes user calibration when the Off option is selected 21B04D01 01E WI TVA MOOT S AVIV LNO AVAAV td LOO NI LNO NI LNO AV3HV 14 JO 19 lt Sutssoooug uonoes 0 996 11109 puo se pq pue Jo yes oy se Ed 1711010 puo SL Zd JO aured uvis se sjurodpuo JO oy 49 A LAO NI 40 sonjea P LNO 10 599 UOISIGAUOD ou soxe A pue X JO so eos ou 51 2018 SO Cc eV SGOHLAW ore uone nurs JO 10 42019 UI YMS 1 0 PUL YMS 32521 eq 300 suere 20 yey Sulounouue osessour s v dsip SIQESIQ 01 SMEIS ALV INNIS Jo MPA 8 Peraesip uonoung uone nurs ay PYM UGUO 4 uonepnuis 941 JO uonounj au
119. LD OK to D amp NLD NOT READY 0408 5 Write Rsp Returned For PREPARE A 37 IM 21804001 01 310 10a 0812 WI 85 Sd3 0WOvL eureu Sepu siu seyeoipuj seoeds omy JIYAN eoeds euo Aq Buwojo eu jo sejeolpur NM EM jonpoud uiu jo emque 1405 20 vnosa jo enje Ou sojorpu UOISIA9H 52208 Jo eui UOISIA9H A3 52014 jo euj sayeoipuy UOISIA9H o oos 4 Lerep se AAG 50014 01 05 jo Apure eui sejeorpul se GI ov4nNvW 5 420 jo oy sejeorpu aM QI 9218 sejeoipu 8215 Jepeau y jo uoisiaA y 5 JequunN 5 NivWoa 54260 0 1 eureu
120. SC Spaces Universal parameter storing the description of the tag 14004 ALERT_KEY 1 Universal parameter used as a key to identify the point from which an alert is issued normally used by an upper level system to select alerts to provide to a particular operator who covers a specific area of the plant MODE_BLK 5 Universa parameter that indicates the block operation permitted modes and normal mode indicates the setpoint for the block 14008 OUT 1 Indicates the value and status of output 1 14010 OUT 1 RANGE 0 100 Defines the range of OUT_1 output 1 OUT_2_RANGE 0 100 Defines the range of OUT 2 output 2 STATUS_OPTS O S Defines block actions depending on block status conditions 14014 CAS Cascade input by the upstream block to prevent reset windup and perform bumpless transfer to closed loop control 16 IN ARRAY 0 0 0 0 i _ 14017 OUT_ARRAY 0 0 0 0 Settings used to convert SP to OUT 2 Defines the value of OUT 1 outside the set endpoints of operation characteristic 2 Lock BKCAL IN 1 14020 BKCAL_IN_2 Read back value of OUT 2 returned from the downstream block 14000 Block Header Block tag information about this block including the block tag DD 0 5 revision execution time the settings and used to see whether or not there is a 14003 STRATEGY Universal parameter used by an upper level system to classify the function blocks conditions and is composed of actual mode target mod
121. SPS pue she 730014 uon urquioo oY 90 q jo uoniugeg 20 sossorppe pue 89 uoniugop Z Ajddns joedeo sooo pue 0 poj ouuoo 0 SIAP seuruuojeq 24 sdojs 24 0 SMAP JO sjuour 58 25 pejoeuuoo SIAP 10 osneoog suoneordde orroods WMS 02 jo 4 pue Idepe uo Ideo st 76 NOILVENDIANOO 6 Table 9 1 Parameters for Setting Address Range Symbol Parameters Description V First Unpolled Node Indicates the address next to the address range used for the host or other LM device Number of Unused address range consecutive Unpolled Node 0901 The devices within the address range written as Unused in Figure 9 1 cannot be used on a Fieldbus For other address ranges the range is periodically checked to identify when a new device is mounted Care must be taken not to allow the address range to become wider which can lead
122. U SIdO OI se yons s1ojourered 5 2014 ou ut peugep ur s eusis jo oy pue persar JO o2uanmooo xoo q yor eAnoedso1 20014 jo ouoo e3ueuo peq 0 8 Cid ut NT 40 50 15 ojdurexe 001 sapour Nay pue ndur ue jo smejs 8 Sunoojyop 8 32014 0 pejoeuuoo 530019 Jojo oq 005291 IUOS 10 soSueuo peusis e 10 snes 8 42014 e suiomed 101 soop OT Td X suo euiquioo 2014 Jo sous 7701 AQL 59320011 SED Cid se ony did 910 sBunjes j04ju09 S O S O dnjes dnjas erui S O S O ui rar fov aa sis Jayeuered jo sesnjeys oye uoneiqieo pue 10 201 AeL janen
123. User s YPK110 Manual Fieldbus to Pneumatic Converter IM 21B04D01 01E YOKOGAWA IM 21 04001 01 iti Yokogawa Electric Corporation 1st Edition uoneJodio 9130313 002 DA pooz 151 3F0 LOGYOSIZ WI 3210 10 0812 WI ON s RE indino 25 jesouan US 9113 Unten nennen Bap BUMM UO zv WV pep Buidig ogeunoud 2727 Aiddng IN pap CUm nennen Buidig 2 ttt Ur nennen nenne nnne ONidid SNIHIA Y PX 222 ze X MOIAIGAQ NOILYTIYLSNI RE weibeig 22 Weg pue yeaoudde W4 Z 6 1 jooiduoiso dx3 W4 gap tmm uoiso dx3 61 891 Ka
124. While this option is set if the value of TRK D becomes 1 the mode transfers to LO Obey SP limits if Puts the setpoint high low limits in Cas or RCas Equalizes SP to RCAS IN or Track in Manual Set this option when the mode 2 force in the Cas or RCas mode 13 No OUT limits in Manual CAS IN when MODE BLK target is either in IMan LO Man or ROut should be transfered to LO even when MODE BLK target is set to Disables the high low limits for OUT in the Man mode 11603 EPS 16 13 Initialization and Manual Fallback Initialization and manual fallback denotes a set of abnormality handling actions in which a PID block changes mode to Man initialization manual and suspends the control action Initialization and manual fallback takes place only when the following condition is met The quality component of BKCAL_IN status data status of BKCAL IN is Bad The quality component of BKCAL IN status is Good c AND The sub status component of IN status is FSA LO NI or IR 16 PID FUNCTION BLOCK 16 14 Manual Fallback Manual fallback denotes an abnormality handling action in which a PID block changes mode to Man manual and suspends the control action The manual fallback action is enabled to take place if the Target to Manual if BAD IN option in STATUS OPTS is set as true and it takes place when the following condition is met IN status data status of IN
125. a JO pue son Suejoe1euo jndjno usemjeq diysuonesas sonsuejoeieuo 125 st uondo 1 5 eui SI Jo 14 yndyno ay Jo 9508 SI JO 10 Jeyeuejed si Jo uo puedep sonsuejoereuo y ueAu W yndjno Z S ania 54320504 Ov uedo IND p 1 06 renba 1 0S enba 2 1 2 einsseJd 1 Fixing the Control Parameters Write a number into SERVO_GAIN_SELECTION according to the option numbers listed below The rule of thumb capacity values including 3 m or shorter pipe lengths 100 to 500 cc for Small capacity 500 to 1000 cc for Middle capacity and 1000 to 3000 cc for Large capacity Automatic 1 automatic parameter set selection default Small capacity 2 parameter set for small capacity valves Middle capacity 3 parameter set for medium capacity valves Large capacity 4
126. ade connection the mode of the OS block is set to IMan 15 4 Backward Path BKCAL OUT The value of SP or a value calculated from the value of either BKCAL IN 1 or BKCAL 2 depending on the handshake status with the downstream blocks is output through BKCAL OUT In normal operating conditions MODE actual is Cas or BKCAL OUT is set to the value of SP 15 OS FUNCTION BLOCK 15 5 STATUS OPTS STATUS OPTS is a parameter that stipulates options about the block s signal processing and mode transi tions Table 15 1 shows the options available in STATUS OPTS of the OS block Table 15 1 STATUS OPTS of OS Block Bit Meaning Descipin IFS if BAD If this option is True then Set the CAS IN sub status components of OUT 1 status and OUT 2 status to Initial Fault State IFS if CAS_IN status is Bad if this option is True then Set the status of BKCAL OUT to device failure if the quality and sub status components of both BKCAL 1 and IN 2 Bad Sensor Failure and Device Failure respectively If this option is False then Set the status of OUT to device failure if the quality and sub status components of either or both BKCAL 1 and BKCAL IN 2 are Bad Sensor Failure and Device Failure respectively 4 Propagate Fault T1501 EPS 15 6 Alarm Processing When the condition shown in the table below is met in
127. ain download Sets the schedule data The schedule data can be equalized only when the Domain Download command is carried out from outside the LM in question takes place even when it changes 3 PT transmission including final bit monitoring The version of the schedule is usually monitored but no action 7 Live list equalization Transmits SPDU messages to LMs to equalize live lists LAS transfer Transfers the right of being the LAS to another LM Reading writing of See Section A2 5 NMIB for LM Round Detay Not yet supported in the current Reply to DLPDU Reply RR version Long address Not yet supported in the current version 0204 5 17 APPENDIX 2 LINK MASTER FUNCTIONS 21B04D01 01E 310 00 0912 WI 8rv SdF 1 5020 1 i 6 ______ gt onada 2 5 v S60t euros _ QuOO3H 55 YNT tc ssejjou geul 5 OL 2 Gonoo Aeg 2 eue 26 0000 0 p t 98 1 FIGVINVA Ov1ld YSLSVW re a o gt Poof INIT BI 18 SSILMIGVdVO
128. an LO IMan O S Auto Man ors LO mode Means Local Override mode If the PID block enters LO mode the block output follows the tracking value VAL In AO block the block enters LO mode when the block detects the fault status In this case the block holds the output or outputs the pre configured value FSTATE VALUE according to the setting of options Man mode Means Manual mode If the data status of a function block s input is bad or its target mode is Man the block enters Man mode Man mode the function block does not update its OUT value If the target is also Man it allows the user to write a desired value to it Auto mode In Auto mode the function block performs the speci fied calculations based on the setpoint and outputs the result independently without interlocking with another function block The user can write the setpoint of a function block in this mode if the target is Auto If the target mode of a function block is Auto or if both of los Auto Cas O S Pio ROut RCas Cas Auto Man LO IMan O S 1001 5 Modes marked with in the above table cannot be specified as target The following are outlines of each mode O S mode Means Out of Service mode in which the block does not run and its output and setpoint maintain their previous values IMan mode Means Initialization Manual mode Only the AO and PID blocks in the YPK110 su
129. are limited to those set in BLK permitted and the priority levels of modes are as shown below In fact if Normal shed normal return is set for SHED the detection of a computer failure causes BLK actual to change to Cas Auto or Man whichever is set in MODE permitted and has the lowest priority level Man Higher priority level Auto Cas RCas ROut Lower priority level F1303 EPS 13 3 21B04D01 01E WI Ad Jo uo poseq s f jo AL indino FILLY Jojouresed jos pouod our 20 Ad JO INPA 03 q JO Nea oui ur o3ueuo Jo 19151011 DuuoyJ Sd3 lori t ee MM WA 01314 jo Ad 315 81 57235 jjo uo onn se S1 0 19 uondo 24 snp Ad NA 589004 st QIVA JO anyea our ejqestp 20 2 9 qeuo 1oug19u A Joonpsuey jo IMPA ANPA 1oonpsuvi ejqesiqorqeug Joonpsuej dur Jo SNIS snjejg 1oonpsuvi Uon nuls JOS MPA 105 0 smes snjgjg oje nuug
130. auto tuning 0 to 50 50 of MV 0 5 Derivative action offset control parameter set by auto tuning 0 to 100 of MV Selects the control algorithm to be used Under normal conditions select Automatic 1 Automatic 2 Small capacity 3 Middle capacity 4 Large capacity 5 Pneumatic positioner Proportional gain 0 05 0 30 This parameter is valid except when SERVO GAIN SELECTION Automatic Integral time s 0 003 0 06 This parameter is valid except when SERVO GAIN SELECTION Automatic Relative Index 2072 SERVO DEADBAND 2073 SERVO OFFSET 74 2074 SERVO GAIN O S SELECTION 2075 SERVO ADV GAIN 0 21 ors Derivative time s 0 1 1 5 2076 SERVO ADv RESET 0 045 77 This parameter is valid except when 78 79 5 2077 SERVO ADV RATE 0 75 5 SERVO_GAIN_SELECTION Automatic 2078 SERVO_ADV_GAM1 0 15 0 8 Reciprocal of derivative gain 0 03 0 5 This parameter is valid except when SERVO_GAIN_SELECTION Automatic 5 2079 SERVO_ADV_TD2 0 05 Derivative time of phase compensator 5 0 03 0 31 This parameter is valid except when SERVO_GAIN_SELECTION Automatic 2080 SERVO ADV GAM2 10 02 2081 SERVO RESERVE 2082 SERVO RESERVE2 2083 SERVO RESERVE3 2084 SERVO RESERVE4 of derivative gain of phase compensator 0 1 0 2 This parameter is valid except
131. cedure Note that in principle accessing the individual parameters can also make the settings that can be made using DD methods A3 2 1 Transducer Block 1 Output Range Scaling This method sets PRESSURE LO and PRESSURE according to the input pressure range of the pneumatic positioner pneumatic to pneumatic positioner or valve to be used For more information on the parameter content and work included in this method see Chapter 5 SETUP Checking the modes of the AO TB blocks Select either of the following two methods 1 Teaching the desired valve position 2 Setting 0 100 pressure directly 1 is selected the YPK110 prompts you to change FINAL_VALUE value and sets OUT_PRESSURE to PRESSURE_LO or PRESSURE_HI If 2 is selected the YPK110 directly sets PRESSURE_LO and PRESSURE_HI as output range parameters 2 User Calibration In this method the user measures output pressure at a desired point 0 100 or 50 point of calibration to calibrate the converter with regard to the output pressure For more information on this calibration work see User Calibration in Chapter 12 Check the modes of the AO TB blocks Select the items to be tuned from 0 100 50 and Off options under USER CAL EXEC Wait until the output pressure stabilizes Store the manometer value in YPK110 by writing it to CAL PRESSURE The YPK110 prompts you to repeat selecting from the options of the USER CA
132. ck A1 1 Parameters of Resource Block Relative Default NN C factory setting Description Block Header Block Tag Information about this block including the block tag DD 0 5 revision execution time 1 ST_REV Incremented when a change is made to the parameter settings for the resource block to indicate the revision level of the settings and used to see whether or not there is a change in parameter settings 1002 TAG_DESC Universal parameter storing the description of the tag 3 1003 STRATEGY 1 Universal parameter used by an upper level system to classify the function blocks 1004 ALERT_KEY EN Universal parameter used as a key to identify the point from which an alert is issued normally used by an Universal parameter that indicates the block operation conditions and is composed of actual mode target mode permitted modes and norma mode Universal parameter indicating the hardware and software error statuses related to the block itself upper level system to select alerts to provide to a particular operator who covers a specific area of the plant 1007 RS STATE the statuses of resource in the 10 1008 TEST RW Parameter used to test read and write access to the YPK110 1009 DD RESOURCE Name of the device description DO containing the information of this resource block 10 MANUFAC 10 0x00594543 Manufacturer ID 5850435 0x594543 is assigne
133. d to Yokogawa Electric Corporation 1011 TYPE ID number of device 1 is assigned to the YPK110 012 DEV REV Revision number of the YPK110 13 1013 DD REV 1 Revision number of the device description DD applied to this YPK110 1014 GRANT DENY Option to control access from the host computer and local control panel to tuning and alarm parameters 15 1015 HARD_TYPES Scalar input Scalar output RESTART specifications 4 Restart CPU 51 FF 891 Foundation Specification Function Block Application Process Part 2 E Bit string indicating the hardware types Bit 0 Scalar input Bit 1 Scalar output Bit 2 Discrete input Bit 3 Discrete output Restart the YPK110 in the selected way 1 Running 2 Restart Resource 3 Restart with the default settings defined in FF 0101 1 5 1 21804001 01 310 10 12 vil ov MEN 01195 51 MOOT JEN 31IHM SLIM 6801 3344 0 NOLLdO omen 2601 WW 920 LAD 31vadn 9801 MOOT SLIM 7501 sw 00002 WIL WHIJNOO 501 AJILON WIT 2601 101 16 YTD 050 31V1SJ 135 620 1 16 LINY4 8201 000079 1nOH Q3HS 220 juiodjes Y
134. der is generated When the PV value has decreased below HI ALM_HYS ALM is reset As above Reset when the PV value has increased above LO_LIM ALM_HYS fi amp 8 alarm that is generated when the vaiue of PV SP has exceeded the DV LIM value Other features are the same as ALM Alarm that is generated when the value of PV SP has decreased below the DV LO LIM value Other features are the same as LO LO ALM N 0105 2 5 13 21804001 01 310 100 09 2 Wi Sd3 eae ess eg sec 0 10 suondo jo 5140 543 010 1 EN seunromenn rave nenen cet x _ premoma nea boda oo w ercon ssn wsvooviisa 1 woversa uoeg 10 suondo jo 5140 5 1 16 543 9010 1 ents Taine EN uM URW Ad Sen 45 Fee 10 suondo 5140 OI 5 32018 NOLLONAS XiaNa3ddv 61 APPENDIX 2 LINK MASTER FUNCTIONS APPENDIX 2 LINK MASTER FUNCTIONS A2 1 Link Active Scheduler A link active
135. e SULOJ J pue oduvi porroeds e julodjas surg 01018 I9AuOO sOnsuojpeIeuo aInssaid ay sudoHog Joonp suen 734014 dur uo poseg S O 5150014 JO 41 58398 JOU 51 30019 A Joquinu ouueuo ou poyey sr 2014 ap 0 Indur 1 JO LNO NL 12913 jnduy 122221 apis areMprey passed vay pue 1 eu 0 12014 Woy 815 SULMOTIOJ yed 10711 SMIS QOIS MOT 5 01 SNIS indino 94341981Q speuDis xoeqpeoi pue juilodies 3ndinoanduri sjeuBis pue sjouueu 4 91109 2 1 UMOYS Se SV BIA 42014 041 pue poj ouuoo st OTT Md A 1 1o npsuen oy e 1015194102 5915 ainsseid mmo e uonoung jjo jno y31H pue e jurodjeg emssoud 10 speusis Xoeqpeor pue jo pue uorssmusuelp o 55209 suonoung 749014 po xoed ore
136. e BLOCK_ERR Indicates the error statuses related to the block itself 14009 OUT_2 5 Indicates the value and status of output 2 14012 GRANT_DENY Option to control access from the host computer and local control panel to tuning and alarm parameters 14015 BKCAL OUT Value retumed to BLCAL_IN of the upstream block used Settings used to convert SP to OUT 1 14018 LOCKVAL Read back value of OUT 1 returned from the downstream block Defines the balancing time After the cascade connection to one downstream block has already been established the cascade connection to the other downstream block will be established over the time period defined by this parameter Defines the hysteresis for LOCKVAL When it is set to No Lock Shows the contents of an update event a change to the setpoint upon occurrence Shows the contents of a block alarm upon occurrence 0109 14021 14022 HYSTVAL 14023 UPDATE_EVT 14024 BLOCK_ALM I 11 IM 21804001 01 310 100 0912 1 5010 1 _____ nowo SAH o wrror ino WIT IH 820 20 INIL v 4 0 l3S3H 20 2 2 ES 0208 EE 6108 810 3504 y 195 smesno won 1ndino ENO 1ndino
137. e larger than the allowable range of pressure gauge is applied the pressure gauge may possibly be damaged Supply pressure gauge optional Output pressure gauge optional A M selector switch 20403 Figure 4 3 A M Selector Switch IM 21804001 01 310 10070812 WI UNPUOD S y 543 90703 eer Buyoo duayem 40 lt juejeos Bujuepyeu uou ELU AQX uo 0 pue uon ouuoo oq 0 juep ees e Aqpddy 8 jooid I9J A JO JInpuoo 2 o qeo pue dA 1 anba 543 JeuDis juua ONIdid b uod ayy eq jo uonoeuuoo JO e esn ans eq suoseal ewes 10 jonp pue ejqeo e oj s pue sejqeo e pesnun y 0 uns 8g uonoeuuoo e
138. e oorep ejqeuog ssauppe ynejeg T NADA 03 01x0 ue 5 IUJ ssouppe jeg D Sd3 e020v4 43X0 34x0 83x0 44 0 A A NAN NNa 01 0 30 0 00 0 spuooos 09 15291 10 4 ay um JOU 58 195 0 8 3urxeur 193 V 8 SI ue ur 1901895 0 PPL 8 ou 8 UNM ALON dn Jo ojqedeo sr yey IP se dn ys 5 1 0 dnyoeg 72 anig OUI 11015 1015 4 0 9 0 SLXO 359 559 SseJppe opoN oiseg 21598 SV eui 0 eaejd sexe G LXO 10 SSeJppe WT eui 1 sseippe epou Ul SY eui ey jue e eui uj 21529 Wi s eunnois Ssouppe apon WT SV 59410294 SV Suroq Jo 148 0 3121825 aures uo oq 15 1 Jo uondooxo oy YIM 31895 e uo 15 st QNLL A XCLS AT JO osom
139. eduleVersion 4 ActiveSheduleOdindex 2 ActiveScheduleStartingTime ome fo DESCRIPTOR 2 MacrocycleDuration 3 TimeResolution DESCRIPTOR 2 MacrocycleDuration TimeResolution ead write impossible Get OD possible ead write impossible Get OD possible 0205 2 5 377 378 2 19 21804001 01 310 L0GPr0dL2 WI WT S 1015 0 sosneo ootAop 30111591 sojourered srp 0 7 ay uo SIS SB HVIS 0 95122 IMAP 8110121591 pue Joyourered snp 0 5 4 08 9 Jaweed smp 859208 0 xopurqns AjIoods JAXO 0 693564 Z euy 00 0 1 52944 7 OJD Sy 1195 Jd JO Aq 0 51 pouod e sojouop eu 0 peuSrsse aum 19920 ue 125 5294 Z JO 195 o qeueA 9 8 euyeunjpjouuexo xew 01 0 0010000100000 00x0 00000000000 seouepuodseuoo 00 00 00 00 00 00 00 00 00 00 00
140. elected 7 ReceiveSelect 1 0x01 Channel 1 is used for reception 0212 5 12 LinkScheduleActivationVariable Writing the version number of an LAS schedule which has already been downloaded to the domain to this parameter causes the corresponding schedule to be executed On the other hand writing 0 to this param eter stops execution of the active schedule 21804001 01 dA JO NON AHNNADA ur jou 51 2121319024 jo ssouppe 42940 7 6 CANDA lt lt LSA lt LSA suonrpuoo oui PY uuijuoo oneuropqoud Jo CLS A 69 xopur JO GIWDA CLS A oq yeu AMP 10 SVT 81134 Jo senmqedeo pue ou JO 5 1 8 se snq yey snq 42949 71 90109 paj ouuoo aq jouuto SVI Se SYIOM 908395 e E ut pog 1 1 onn 44X0 pue Sv ur opqeue Aer rojsepippur J reuraqd espe
141. error occurs after starting download disabling the download Check whether the option code EE is included in the model and suffix codes of the device The voltage on the fieldbus segment falls Check the capacity of the field bus power below the specified limit 9 volts supply used and the voltage at the terminal There was an error in a checksum or the Check SOFTDWN ERROR in the resource number of transmission bytes block and obtain the correct file The download tool does not allow download Check the setting of the download tool with same software revision The download takes far longer The fieldbus segment is noisy Check the noise on the fieldbus segment than expected or fails frequently An error occurs after activation Transient error caused by the internal Check whether communication with the field resetting of the field device device has recovered after a while The new software does not take The file of the current revision was Obtain the correct file effect after the activation downloaded Failure of the memory in field device etc Check SOFTDWN ERROR in the resource block and re try downloading If fails place a service call The selected field device does not support software downloading 0402 5 4 8 Resource Block s Parameters Relating to Software Download Table 3 Additional Parameters of Resource Block Relative Default Write La Parameter Name Description Index
142. es tion 6D 2 NumConsec npoledNode Preambieenonson 1 ere 1 vens lt 5 D S lt Sis PostTransGapExtension MaxinterChanSignalSkew TimeSyncClass 8 DimeBasiclnfo indicates the capability SlotTime value for V ST of the device PerDipduPhiOverhead 1 V PhLO Indicates the capability value for V MRD of the device V TN node address V TL link id Indicates the capability value for V MID of the device Indicates the capability value for V TSC of the device PostTransGapExtension 1 V PhGE 0209 5 10 MaxinterChanSignalSkew 21 APPENDIX 2 LINK MASTER FUNCTIONS 9 PimeBasicCharacteristics Soret en y IceVersion 0 0403 IEC 4 3 is supported 4 NumOf Channels Power 0 Bus powered Mode 1 Self powered 0210 10 ChannelStates Channel 1 1 In Use No Bad since fast read No Silent since last read No Jabber since last read Tx Good Rx Good TAO211 EPS 11 PlmeBasiclnfo Size ie Value Description tamem Dessin InterfaceMode 0 Half duplex 1 Full duplex LoopBackMode 0 Disabled 1 MAU 2 MDS XmitEnabled 1 Channel 1 is enabled 4 RevEnebled Channel 1 is enabled 5 PreferredReceive 1 Channel 1 is used for Channel reception 1 Wire medium voltage mode and 31 25 kbps are s
143. eu e yeistu Aq uonerodo Suunp 84 80113285 spp oJ uoroung uone nurs 0 19joureed seq yoojq uonoung 595592014 Surpueu wepe 10 Joynduroo 3504 ur 3152 10 0 ur s eusis poje nurs ym suonoe 12 0 y mo Kio 0 540014 soxeur pue sxoo q uoroung SU sjeusIs oje nuurs uonoung e seu OLIMdA 291 uonoung 0L 54380011 jo epoo uy ur 1 JO 0 Xepuj xepu jo INLA e 6 mew spoons ay sejeorpur epooqng eui ueje Aoud __ 9 o ia oar Aq qa uonduasep ui pore jo eureu adh JW v jeu uere jo ed L ed prepueis A3X Lua 30 pay peunooo seu 1 efr uonduoseg eyerosiq si ofqo
144. f decrease limit in the decreasing direction the change in internal SP is limited by the corresponding rate of change limit setting In RCas Cas or Auto mode the SP value is used for the AO block s output OUT whose value is then passed to the transducer block via channel 1 13 3 1 Fault state As for Fieldbus enabled positioners including the YPK110 not only a power failure but also other errors such as a communication error can cause the fail safe action For example when the status of the CAS IN input of the AO block from its upstream block indi cates a specific status such as a communication error the case is regarded as an abnormality and fault state actions including a mode change are enacted 21804001 01 310 10ar081z 59220611 SayelauaN uou pue peg 0 1 Jo Snes ayy Sjueuoduioo snjejs qns pue 96 asyey st uondo siu ji anjer INO WONG eui 10 jeroeds Buyyjou josues pu peg 1 30 015 jo Syreuoduoo snjejs qns pue Ayjenb eur jeg any uondo ji peuuoped eq o INO SvoH pue INO VOYE jo paea pue snes paemyoeg anea jo Buyjpuey eui 32018 OV 10 5140 1 15 26 21401 2 19 OV 241 JO 5140 SALV LS ut s uondo
145. ficient flushing of the piping tubes and fittings before use to ensure that no foreign matter such as metal refuse may enter the piping When performing the piping connection be sufficiently careful that a piece of sealing tape or other solid or fluid sealing material does not enter the piping 4 WIRING AND PIPING 4 3 Switching To perform manual operation of the valve using the A M automatic manual mode switching mechanism of the YPK110 there needs to be a pressure regulator for the air supply To perform manual operation follow the procedure below 1 Turn the A M selector switch clockwise to change the switch position to M until it stops 2 In manual mode you can vary the pneumatic pressure output by changing the regulator output pressure regardless of the input signal of the YPK110 For a YPK110 equipped with pressure gauges you can read the output pressure 3 After you have finished manual operation turn the A M selector switch counterclockwise until the stopper pin touches the side of the YPK110 s casing in order to ensure the switch position changes to A WARNING Changing the selector switch position to M manual causes air at the pressure setting of the pressure regulator for air supply to be output regardless of the input signal There fore prior to switching to manual mode make sure that doing so will neither cause an injury nor affect the process If the pressur
146. hanges affect the function and performance of the instrument Some of the diagrams in this instruction manual are partially omitted described in writing or simplified for ease of explanation The drawings contained in the instruction manual may have a position or characters upper lower case that differ slightly from the what are actually seen to an extent that does not hinder the understanding of functions or monitoring of operation vi e Symbols used in this manual AN WARNING Contains precautions to protect against the chance of explosion or electric shock which if not observed could lead to death or serious injury A CAUTION Contains precautions to protect against danger which if not observed could lead to personal injury or damage to the instrument Contains precautions to be observed to protect against adverse conditions that may lead to damage to the instrument or a system failure A NOTE Contains precautions to be observed with regard to understanding operation and functions For Safe Use of Product For the protection and safety of the operator and the instrument or the system including the instrument please be sure to follow the instructions on safety described in this manual when handling this instrument In case the instrument is handled in contradiction to these instructions Yokogawa does not guarantee safety Please give your highest attention to
147. hows the contents of the ERROR in the transducer 0x00000010 Zero value out of d n 0x00000008 Total cutoff lower limit exceeded Pressure variation limit exceeded 0x00000001 Pressure vertical feed limit exceeded T1104 EPS 21B04D01 01E 210 109 08 2 WI 44 0 1 UNA 3unssaud 3unssaud UOISJSAUOO HUN IH SS3Hd WO 0155999 2 3unssaud OT 3unss3ud eunssasg SSd3ud WO OT ssaud Wo IH 4 oT 3unssaud 4401 0 SAOLND HO IND IHAJO MO aunsseig 5 LNO 301 3unsSaud 1 39NVH INVA Jo 1221 WIT OT MST jeuuel WIT IH UOI 2 HVHO LNdLNO HVHO L1hndino Peay OV Ljeuueu LNd LNO 3dAL HVHO LAdLNO jeuueuo hari Pug Md 3unssaud dmag c 9t JO oy 03 8 dm s 5825 3221102 IJEN Indyno 1 oq 0 0 SpE 42014 1oonpsue oy AYM MPA 982129224 v sleme st 50014 ou ou mssooou SB UON pu
148. ld eui jo snieis Nr anea Ndu HH 20 Jo 1u9juoo pue WOOT ut 195 son eA ZULMOT O JO JO oouonmooo uodn 81 WIV YOOTE 32014 AL 018 4901g 1771791 59204 pue xoo q 420 9 Cid Aq sue Jo spur ANL 211 91 lt MOY 10 se uonoouuoo opeosea oy JO oouonbos UI 5220 SBD 0 0014 4 ey uonisuern g uonsonb x o q Cid JO x o q se 51 32019 00002 v ALON se 125 51 omy 74 390718 NOILONNSA did 794 54390914 Auoud MOH Se2u sep ony jeuDi uen 15240 oy sey pue HGONN V 19 51 10 omy 5520 0 8 em Y IJ AGOW Sesneo 1ojduioo jo LdO CAHS 125 ST umjo1 pays UMOYS Jo pue penned Y Ig ACOW ut Jes 03 poang 1 uo 42014 qd 901 YOM 01 sepour eu Tx 84390911 o aberya IQON pue 2 enpe 300W 15195 18 IAOW 19 1 880 1 se5
149. lowing describes error PRESSURE_LO and PRESSURE_HI 2 and the self diagnostics function related to the transducer block CAL_PRESSURE exceeds 10 of the rated span 11204 12 5 1 XD ERROR The transducer block performs self diagnostics and writes the results to the parameter XD ERROR Table 12 5 shows the meanings of these results in XD ERROR When the content of XD ERROR or BLOCK ERROR becomes a nonzero value an alarm is output to the parameter BLOCK ALM Note that 104 Zero value out of range 105 Span value out of range among the XD ERROR items can be masked by entering a bit code in MASK XD ERROR in order to prevent them from 12 TRANSDUCER BLOCK being provided as error outputs To do so use a bit code to activate the bit in the position for prohibiting error code output Sum up the bits of bit codes when selecting two error codes The bit codes are found in Table 12 6 Table 12 5 XD ERROR Parameter Pressure vertical jIf PRESS VERTICAL FEED feed limit COUNT is greater than exceeded PRESS VERTICAL FEED COUNT _LIM Pressure Variation if TOTAL PRESS VARIATION is limit exceeded greater than TOTAL PRESS VARIATION LIM Total pressure out TOTAL PRESS OUT TIME is limit exceeded greater than TOTAL PRESS OUT TIME LIM 103 jTotai cutoff lower TOTAL LO TIME is limit exceeded greater than TOTA
150. ly of the above setting YPK110 always acts identical upon power off and cut off of the air supply When a power failure or serious hardware damage is detected the YPK110 cuts the current signal being fed to the I P module to zero changing the output pressure to min side The action of the YPK110 upon occurrence of a communication error can be predefined by AO block s parameters see Section 13 3 1 Fault State 5 3 Operation Check After setting the output range rewrite FINAL VALUE value to check step responses Also check that the converter outputs correct pressure across the 0 100 range Note that the converter enables the user to precisely adjust the 0 50 and 100 point output pneumatic pressure values using the user calibration function This function is not needed during normal operation but can be executed using a high precision pressure measuring instrument See Section 12 4 User Calibra tion for more information AN CAUTION Only when the target mode s in MODE BLK parameters in both the AO and transducer blocks are O S can FINAL VALUE value be written 5 4 Setting Parameters of Trans ducer Block Set the following parameters as necessary For the settings made as default when shipped see the param eter lists in Appendix 1 5 SETUP 1 Low cutoff and High cutoff Function The Low cutoff function is an action to decrease the output pressure to a level much lower than the 0 pressure
151. menu Block Info TAG_DESC 5 ALERT_KEY Mode Block MODE BLK TARGET MODE BLK ACTUAL MODE BLK PERMITTED MODE BLK NORMAL Configuration CONFIRM TIME WRITE LOCK Feature Info FEATURES FEATURE SEL Cycle info CYCLE TYPE CYCLE_SEL MIN_CYCLE_T Notify Info MAX_NOTIFY LIM_NOTIFY Sheding SHED_RCAS SHED_ROUT Diagnostics Alerts Status MODE_BLK ACTUAL BLOCK_ERR RS_STATE FAULT_STATE Set Clear FSTATE Device Status Alert Parameters BLOCK_ALM ALARM_SUM ACK_OPTION WRITE_PRI WRITE_ALM UPDATE_EVT Others RESTART GRANT_DENY SIM ENABLE MSG Hardware Info HARD TYPES MEMORY SIZE NV CYCLE T FREE SPACE FREE TIME FAQ301 1 EPS A 25 APPENDIX 3 DD METHODS AND DD MENU Identification MANUFAC_ID DEV_TYPE DEV_REV DD_REV Other Info L ITK VER SOFT REV SOFT DESC Query Device Standard parameters Enhanced parameters FA0301 2 EPS IM 21 04001 01 310 10gr0glz WI d OT Vi3HL IH VLSHL ONIBdS SVAN 5 SS3Hd 5 uiv SSdud Sv3w KLAIM dNNS 3ATVA SAH OL 3ATVA NIVO IVNH3LNI NIVO SV3N 5 WNS J wiv 59018 HOHH3 HH3 0018 4 X18 ACON Snels 20018 Sue v snieis xXoolg uoinoexe 2 495 T Dunoous juejsu Suory sonsouBeig LIND 3Hunivu3dwail 195 3ONVH 3uniss3
152. n Resistance Test Test the insulation resistance by applying 500V DC between the input terminal and the ground terminal Using and terminals results in short circuit The insulation resistance must be 100 MQ or greater However for the model with lightning protection 500 510 Optional code A apply 100V DC and the resis C 2uF 04 pF tance must be 20 MQ or greater L 5mH 5 Ri 50Q 1 FOIE EPS 2 2 Dielectric Strength Test Test the dielectric Strength by applying 500V AC a Substantially sinusoidal waveform of 50 or 60 Hz between the input terminal and the ground terminal The positioner must withstand this voltage for one minute However for the model with lightning protection Optional code A apply 100V 2 3 Input Output Test Connect the Fieldbus communication instrument see Figure 1 and a standard pressure gauge to the pneumatic output port Then execute the Fieldbus communication instrument to apply the set point of 0 25 50 75 100 75 50 25 0 to the YPK110 and measure the output pressure Tolerances at each check point must be 0 2 of span Figure 1 Wiring 4 Set the AO function block and transducer block to Out of Service O S mode then enter the Set point to FINAL VALUE of transducer block All Rights Reserved Copyright 2004 Yokogawa Electric Cor tion QIS 21 B04D01 01E YOKOGAWA idi 1st Edition 2004
153. nea eseu uogeaqye jo 110539 5 enjeA Bumndur 20 VO Tinsaud Hash ui eje pue einpeooid uoneqieo eu siu 19S uogeiqueo jurod St 3unSSaud WO pU 3X3 WO uasn Joyo juiod 06 p 0 2 O3X3 WO uasn S O enjeA poJinboi e peeu j ejejd eureu jo uuinjoo Aq pereorpur 30nss 3ud 3ufisS3tud JO e1npooo0Jd uoneique2 ISN 2721 WIT OT ASWIT onea o 1 Aq 19213 5910959 YN IVA AUNSSAUd 1VNIA jo oq Aquo 8 440 54035 OPIS MOT JO YOMAS IU OSIY WIT IH AASIAT T anea wey 559 10 1 q 294 AN TVA AUNSSAUd Jo oy 440 01 sum NO s vis opis YSTY JO qoas eq eA YOUMS jr MOT pue y31H poq 51 o5 Jo siso1o1s H UO 0 pue Z 5 0 1495 52801016 8 AL WIT OT MSWIA WIT IH
154. o eu sejeaipu 0 uoneing jo Jequinu uoisJ9A OU sojeorpu seva 50192 154 300 seq quor 104 01 SYT soquosop pue sureuiop Jequinu 2101 y se JoquINU 10 sjsrxo 19jourered smi 6 591015 xepulpo jo eur saapu v pejnoexe eui UOISJOA jo1equinu uoisje syorys uogeoiunuuuoo 0 51 5141 urejuoo Sy ue seinpeuos qns jo Jequunu y sejeoipul 543 CbZOVL einpeuos 5 peinoexe einpeuos angyquiny 59 21
155. o corrosive atmospheric conditions When using the positioner in a corro sive environment ensure the location is well ventilated The unit and its wiring should be protected from exposure to rainwater 3 Impact and Vibration It is recommended that the positioner is installed in a location that is subject to a minimum amount of impact and vibration 1 5 Use of a Transceiver Although the positioner is designed to resist influence from high frequency noise use of a transceiver in the vicinity of installation may cause problems Installing the transmitter in an area free from high frequency noise RFI is recommended 21804D01 01E ai0 Loqroatz wi ak PIOTSZN SV 9 19 5 1 AjuuJ0juo JWA 87 epis ot eui eui eins si eu se uoos Sy e jeuosied sseooud ul saBuep e osneo 129jje ou yey pue ojne ay e10jeg eq Ajddns 10 1 19 mss rd epis 195 S SIUM NOILNVSD W se jo was Wed
156. ondo 103002 290 sjndur 200 540019 suonounJ SNOILVOIsIOddS GUVGNVLS SNOILVOISIDSAdS 16 Z SNOILVOIJIO3dS QHVONVIS Z PERFORMANCE SPECIFICATIONS Linearity 0 2 of Span Hysteresis 0 2 of Span Repeatability 0 1 of Span 7 2 7 STANDARD SPECIFICATIONS PHYSICAL SPECIFICATIONS Housing and Cover Material Cast aluminum alloy finished with polyurethane paint Deep sea moss green Munsell 0 6GY3 1 2 0 Pressure Gauge Case Optional Stainless steel JIS SUS 304 Supply Air Output Signal Output Gauge Connections 1 4 NPT female 1 4 Electrical Connection 1 2 NPT female or G1 2 M20 Mounting Surface or 2 inch pipe Weight 2 4 kg 5 3 15 without gauge 2 5 kg 5 5 lb with gauge IM 21B04D01 01E 210 1000912 WI 6 2 78 pue 7 ndino 10 ajqeorddy 2 9 ndino 10 12 pue jeubis 11 59370201 e 159 aunsseid yM 88810 ISSE peojumog 4 NOLLVONNOG 40 WI joo1duorsojdx bad joosduorsojdx3 W4 Ay 91205 Gd Ald Seum 001 OF
157. op 8 ogroads quo esn 5 104 12811 JO 10 areMyos 1001 0 104 BIEMYOS 10 suonejedoug 05 suonnoexe uonouny pue yey siy pue exe pepeo UMOP MOU 19584 eq ri eut peojuMop jo uodn si U9A9 peyioeds ou enunuoo ueo 580 ALON W I 85810 55 JUSLIND ojejs peojs euonippe pz XB 8 T XEN 1 amfi asemyos jo 5 Juegd 1no 10 ezrumdo pue 8 0j sonsougeip pue 32014 uoroung se 5 5 MoU ppe 0 sosn 0 5 14 NOLLWANMOd sootAop 0
158. oy ur umoys SB omy or ur 10 sed AP SVO 40014 ureansdn ay Woy Mdu jo INEA st YIM gS JO NA 0 Joodsar 2 T1100 Jo 1ndino E S jour SI uonrpuoo porroeds e uou 519149 SO 32810 40 sso S O pue ony sep 32014 395 32014 uonounj 0 20 12912 5 0 jo 276 amba 54520613 Z vous TVAMOO 1 ZLA TELA 420 uonound 50 jo sindjno sinduj 4 593 10514 e 1no Ivoug ino 0 yoya SYO 32014 ureonsdn 4284 0 jndjno Jo uong1ouor e LNO UI 396 5 5 1 oy 7 LNO pu T s na indio OM 45 JuIOdjas JO UOTSIQAUOD 42014 SO jo suonounj Jofew 99 sdigsuorne o1 32u p1029e speusis OM JI pue 20815 10000 1 32014 SO 59 jews pue adie e jo 1140 10
159. pasodwos si pue eu sejeorpur ey jesioAiu eui jo eae Jenoived Sale 09105 0 1 0 ue Aq si WO eu Aynuap se A3M voos 532014 eui Ajissejo 5 ue 800 ees pue 5 eui uonnoexe uoisiA9J S O eur 2006 2018 0008 eu jo uonduosep oui s 2530 Ovi zoos JO uOISIA9J eui 40 JojeureJed eui si e 16 008 ____ 0 9 SHALSNVYVd 32018 NOILONNA L JojoureJed WOIgG OV 10 APPENDIX 1 FUNCTION BLOCK PARAMETERS Relative Parameter Name Description Index FSTATE_VAL
160. pendix 1 10 1 mode transducer block to Auto The block in question is in O S Change the target mode as Appendix 1 10 1 mode necessary 5 is set for the target mode of the Change the target mode of the Appendix 1 10 1 resource block resource block to Auto T1702 EPS The actual mode of a function block cannot be equalized to the target mode A block s dynamic parameters do not update 17 1 IM 21B04D01 01E 310 100 0912 WI cL Sd3 v04t1 2040 sejeoipuil HOBH3 40 ejqeisun 5 euDis sosuas yi 221 sejeoipul Jo ejqejsun paje seu 4osues 291 si Josues eunsseid ey SJosues pue 641 2 JO 1 ySaseou eui au oq y paje sey 105095 eut 5 5 20 eAnjejueseJdo1 y BUON y 0 y SdF COLL Zr Buidid eui 42645 Jo edid eu eoj 5 994 ixipueddy 135 380 OAu3S oui jueroynsut sr eut 591815 exi JO aug ul peeis 5 peureiuoo yip
161. point is Bad except when the control action bypass is on 16 4 IM 21804D01 01E 310 100 0912 Wi 9 91 5430911 WIT OT Aa eut seseei2ep 45 OT A Ad anea 511290 OT AG WIT IH _ 45 Adl jo 11590 AG mM anea WIT OT O1 mojeg WIT OT O1 Ad eui sun290 W1v O1 O1 _ enpe WIT O7 34 IHd O1 Ad UNIDO enje WIT IH IHd IH soseaiou Ad eui ueuM 17990 WT IH WIT IHIH eur IHd IH IH saseaiou sin220 WOW IH TH Dumes jo Jejeure req 5890044 ed 3 ssooo1d 10 105 st ou s our aures ye Surunooo 25 2 3524814 urepe 5592021 pue ourn ssoooud Auo sumere 5520014 jo sodA xis O1 suue v 5592014 lt 7 91 90914 S O 8 49014 Cid 30 300 921 45 jo INO OTs Cid 99 jo enpe 300 20 05 e e eur Jo JOYE 14294 A
162. pport this mode When one of these blocks detects a loss of a correct path to the downstream block such as when the downstream block is in the O S Man Auto or LO mode it enters IMan mode For example when the data status of BKCAL IN in a PID block is bad or good not invited the PID block enters IMan mode 10 1 the following conditions are met for a function bock the block enters Auto mode The target mode is Cas or RCas There is an error in communication with the upstream function block Cas mode Means Cascade mode In Cas mode the function block performs the specified calculations based on the setpoint that is input from a different function block via the cascade input parameter and outputs the result ROut mode Means Remote Output mode In ROut mode the output of the function block is set to the value of the remote output parameter that is written by a host computer or others To prevent a sudden change in output the block s calculations are initialized when a change in mode occurs IM 21804D01 01E 12 WI 01 11 OSW WIS NPA yams S IH V NHETNIS NO Zuun se 329 25165 ost OSW WIS 9 7 HOLIMS 1591 4007 Sunt ojourew uone nuls sorqeuo NO 01 uonisod qojs sp A quiosse 1ogrdure s Q dA uo st qrTHV NH JNIS youms oreApa
163. premyoeg Imey AUD 593 1 Sv2u pue INO _ Ut Ad 30 sjes WOME 10 Ad jo uoneAgoe uodn ueyy 8196 Jase peysai osje uo ejejsyneJ esp 91615 10 495914 enjea e sasn ayeysyneg Z IINE Ut ALVLSA e 5955 ayeysyne 4 100 qs 906 y jeubis 2500 0 esEeJou 889 12628 NI svo orpue dS SI jeDiel JI 20 O1 Ot dS ut 1580 SEDYH 84084 dS O7 Ad 45 sezyenb3 OTH Ad 5 dS NvIN 1 Ad oi dS sezijenb3 5908 dS Old OV JO 5180 FEL aqel 9014 OV IP JO SLAO Ut 10040 smoys TET AQEL 9516 ony 31119591 10 Sumas are suondo jo s8umes suonisuen opour pue 8115592024 8 5 5 100149 suondo 5 yey 5140 SALV LS 5140 OI 5140 SNLVLS PU 5180 OI S EL 39018 NOLLONNA OV EL 1 14 7 1 243
164. r greater V Maximum Reply Delay 10902 9 3 Definition of Combining Function Blocks The input output parameters for function blocks are combined Practically setting is written to the YPK110 link object with reference to Block setting in Section 9 6 for details For the YPK110 in order to minimize the delay in data transfer between Transducer block and AO function block transducer block are designed to be executed in conjunction with the execution of AO function block Therefore in order to activate Transducer block it is necessary that AO function block is always defined in the schedule The combined blocks need to be executed synchro nously with other blocks on the communications schedule In this case change the YPK110 schedule according to the following table Enclosed values in the table are factory settings YPK110 schedule is set as shown in the following Change it as necessary 9 2 IM 21 04001 01 WI 5 6 9 0 03 84X0 peuropexoq 10 Gz 875 Jo Aquropue1 sso1ppe pII ssaippe opou saotAo T 1 opou pue Cd 29 35 uoq opou 1610 Ad IP 195 01 55 opou Mou 125 uou pue ssoIppe TEV 5 opou quo 8 OL 26 ANIL 6 5
165. reer eee ee eee Berehsessesevsesessesesonnaeouppenavsesoescnsechuouaceueeeeoptessepesersmesesecevossevsosesecers 4 trl 4 SopoW Zvi up papp Ia 5 61 615595013 uonezyeniu EL uodn apow SidO SNLVLS Pue 6140 OI 52 rel ejeis VEEL 1 SopoW 26 pel mmm nennen 32018 NOILONNG OV EL 21 1 ainyesedwa 9 21 6 21 Jo 6 21 M tsesashemsiesusoevepneseonunsoseseesceosecosorerosecn GZ Gogy Umen ener ejes ej z S zL UU Utente
166. rument and peripheral devices in hazardous locations Note 4 Maintenance and Repair The instrument modification or parts replacement by other than authorized representative of Yokogawa Electric Corporation is prohibited and will void the approval of Factory Mutual Research Corporation 1 9 2 FM Nonincendive approval Model YPK110 fieldbus to newmatic converter with optional code FN15 Nonincendive Approval Class I Division 2 Groups A B C and D Class II Division 2 Groups F and G 1 3 1 NOTES ON HANDLING Class III Division 1 and Class I Zone 2 Group IIC in Hazardous Classi fied Locations Temperature Class T4 Ambient Temperature 40 to 60 C Ambient Humidity 0 to 100 R H No condensa tion Enclosure NEMA Type4X Electrical Parameters Vmax 32 Vdc 1 76 nF Li 0uH Caution for Nonincendive type Following contents refer to DOC No NFM010 A12 p 1 and p 27 NFMO11 A12 Installation Diagram ot YPK o Pneumatic converter Field Instruments i Field Instruments 1 Nonincendive Power Supply 4 0102 5 1 Dust tight conduit seal must be used when installed in Class and Class environments 2 Installation should be in accordance with National Electrical Code 70 Sections 504 505 and Local Electrical Code 3 The configuration of Associated Apparatus must be
167. s of READBACK is sensor failure or device failure Grates 11404 14 2 14 DI FUNCTION BLOCK 14 7 2 Discrete Alarm The parameter DISC ALM is a discrete alarm of the parameter OUT When the value of OUT D agrees with the value of DISC LIM the alarm state of DISC ALM is set to active and an alert is generated IM 21B04DO1 01E 12 WI ITX lt TTX TIX lt TIX IIX ITX S O Sunixo 42614 80114251 MOOT esne suonmpuoo S JO JOUL Jo euo joour JOU op jeu NI sSunjog sawn jour oq jsnui suonipuoo sadoys pue jurod y 11 Jo depoao 95941 7 10 95041 TZA CCX pue IZA 122 pue TINO 10 sonsuopreuo Jo sjurod dojs pue 31636 ZTA 1 11A 14 IZA 2 TIX 1 NI AVIV NI sioyourered ur juouro o Avie Aq sonsuojoe1euo osau sonsaeseyD uonesedg jo esr NBI 8930514 dS 45 001 08 0 001 09 0 nuog 4 Sude13
168. s improve the response characteristics 5 4 5 SETUP If the overshoot is intolerably large when a medium capacity valve is used increase the value of SERVO ADV TD2 in increments of approxi mately 0 05 to a maximum of 0 3 This strategy sometimes improves the response characteristics 21804001 01 WI A quiessy 29 54 0904 M S Bununoyy 210940 lt lt deyo amssaid yey Joo Sunjoene 1o y Woy 81193481 Aq ooejd JUNOUT osn pue Wor pue so1os Aqquiosse Kejar Mau yunou JH qoejop spremumop ou 7208 uo Sununour 100 marsun 80150 z 0192 0 911155924 Ayjddns Aiquwossy eui 1 9 9 10 pue se yons jeqqni eiqneduioo jo e asn ueuM padde si aseaub 5 yesouab si Ajiqedeo uooyis jo
169. s the input increases 21 04001 01 3I0 LOGPOHIZ WI 6 4 C ONLLOOHSATENOUL LI deyo 225 Furun Joe 51575124 jns uroqoud 050 51 3310 10 3495914 sjoous1oAo ssaoxo 1 4 uonipuoo Apueoyiasis peor ajdurexo Jr se s1ojourered ung 5960 paun JOU 4 2 Suidid jo qp2uo pue uod amssoid mdmo 03 ATLA JO oneumoud Jo Ayfoedeo uo Zurpuadap SIojourered 03100 oneuineud oy OLE MdA ou uj SIVJOWIPILd O1JUOD 30019 1eonpsue1 21 deyo 225 suoroung pue swere Jo WIT AWIL OT TVLOL WIT ANWIL LANO 55934 TVLOL WIT NOILVINVA 558484 1 101 WIT LNNOD dada TVOLLNHA 93 se ay 12 ndo 12 45 poooxo 9520 uou 9315 UI ST SINOY oum pejuouro12ur OT 100 IWLOL 72135 yeunou st mdyo amssojd 51 Aq LAO 55444 001 X
170. scheduler LAS is a deterministic centralized bus scheduler that can control communications on an H1 fieldbus segment There is only one LAS on fieldbus segment A YPK supports the following LAS functions PN transmission Identifies a fieldbus device newly connected to the same fieldbus segment is short for Probe Node PT transmission Passes a token governing the right to transmit to a fieldbus device on the same segment PT is short for Pass Token CD transmission Carry out a scheduled transmission to a fieldbus device on the same segment CD is short for Compel Data Time synchronization Periodically transmits the time data to all fieldbus devices the segment and returns the time data in response to a request from a device Live list equalization Sends the live list data to link masters on the same segment LAS transfer Transfers the right to be the LAS on the segment to another link master A2 2 Link Master A link master LM is any device containing a link active scheduler There must be at least one LM on a segment When the LAS on a segment has failed another LM on the same segment starts working as the LAS LM a There are 3 LMs on this segment Node address 0x14 5 LM LM Basic device Basic device Basic device Basic device Node address Node address Node address Node address Node address Node address 0x15 0x16 OxF1 OxF2 OxF3 OxF4 SlotTime 5 SiotTime
171. supply Supply proper voltage 4 3 Chapter 7 voltage is less than 9 V The address detection range is not Correct address detection range correctly set Communication with the YPK110 is The fieldbus is experiencing a large Using an oscilloscope or the like frequently cut off amount of noise check the waveform on the fieldbus The YPK110 can be detected but The node address of the YPK110 is Change it to an operable address T1701 EPS neither function blocks nor left as the default OxF8 0xFB See the descriptions for address transducer block can be seen settings 17 3 Troubleshooting Function Block Parameters A value cannot be written to You have attempted to write a value Check the setting range of Appendix 1 parameter in the YPK110 outside the valid range parameters The target mode does not allow Change the target mode See the Appendix 1 write access parameter lists O S is set for the target mode of the Change the target mode of the Appendix 1 10 1 resource block resource block to Auto The V O of the function block in Using a configuration tool set the Chapter 9 question is not connected to another virtual communication relationship function block VCR and link object Schedules that define when function Set the schedules using a Chapter 9 blocks execute are not set correctly configuration tool The transducer block is in O S Change the target mode of the Ap
172. tallation YPK110 can be installed on a pipe using a mounting bracket provided or directly installed on the wall Select either method taking into account the installa tion space and service method 3 2 1 Pipe Mounting When this instrument is mounted on a pipe use the mounting bracket and U bolt provided The pipe dia available is 50mm 2 INCH and the instrument can be Figure 3 2 Wall Mounting installed on either a horizontal or vertical pipe YPK110 20302 YPK110 Mounting bracket F0301 EPS Figure 3 1 Pipe Mounting 3 1 IM 21804D01 01E 310 10av0812 WI sjutof uro1j odexeo ou sr yooyo syutof Joy sSumy pue 10 soqm 1 2 9 qqunrg 20 q yunu 9 eso P 0 ainssoud pue orryd X Jo uod qns edid pddns 12102 22 juepiooe ue peaj 10 jueuidinbo jo e Aew eunsseud e ye Ajddns jou oq W 543 0701 x 91481 ene Jo jddns ue sombo1 OL L 19614 SL61 LS VSI 10 18614 461 LS VSI ISNV e sed 2IXO JO o qeunueg
173. ted by these actions 12 3 Backward Path The following describes the signal input from the device hardware to the transducer block and then passed to other function blocks 12 3 1 FINAL PRESSURE VALUE The parameter FINAL PRESSURE VALUE contains a percentage value of the output pressure sent from the pressure sensor where 0 is the low pressure position as is the case for FINAL VALUE value When one more of the following conditions become true the data status of FINAL PRESSRE VALUE becomes Bad which is notified to the connected AO block and upstream function blocks Bad Out of service The block is in the O S mode Bad Sensor failure The pressure sensor has failed Bad Device failure The A D converter has failed Non specific The deviation exceeds the limit The OUT PRESSURE parameter enables the output pressure to be shown in a user defined system of pressure units To select a pressure unit system use the PRESSURE UNIT parameter pressure unit systems that can be selected are 1133 kPa 1137 bar 1141 psi 1145 kgf cm IM 21804001 01 310 100708912 59320211 payiys 905 20 jo 3urod eui uoneaqipeo 001 404 SUNSA peyius syndino 0 pue 95001 20 jo sjurod eur 0 104
174. ter 6 2 7 STANDARD SPECIFICATIONS ccssccsocssrsssesccsssesesseesescssecsseseuceneseusees 7 1 PART 1 FUNCTIONS 8 ABOUT FIELDBUS 2 2 2 22 2 4 8 1 8 1 Outline 8 1 8 2 Internal Structure 110 8 1 8 2 1 System network Management VFD 8 1 8 2 2 Function Block 2 2208 4000 8 1 8 3 Logical Structure of Each 1 8 1 8 4 System Configuration eese ertet 8 1 8 4 1 Connection of Devices 2 204 8 2 8 5 integration of 2 2 22 00400000 8 2 9 CONFIGURATION 1 1 21 9 1 91 Network Design 9 1 9 2 Network Definition 2 0 9 1 9 3 Definition of Combining Function Blocks 22 2 4 4 4 0 22 9 2 9 4 Setting of Tags and Addresses 2 2222 9 3 9 5 Communication Setting eese 9 4 9 5 1 Setting 9 4 9 5 2 Function Block Execution Control esee 9 4 9 6 Block Setting 9 4 9 6 1 Link 0 9 4 9 6 2 Trend
175. the followings a Installation The instrument must be installed by an expert engineer or skilled personnel The procedures described about INSTALLATION are not permitted for operators Some of the operations will stroke the valve Keep clear of the valve while the positioner is pneumati cally or electrically supplied so as not to be hit by unexpected movements of the valve 21B04D01 01E 10 10 8 WI SUMO JO sreuropen JO 5 1 1518 1 snp ur soureu jonpojd 1240 7090 5 10 WL Aq pojeudisop jou s ur sxreuroper 10 5 polojsigow JO 51 Opell sip suro qoud Jo 1 1 e Jo 598 19410 JO 523135 80101481 poop 10 pum ayenbyyes omy posneo sem Jo uoneoo o1 oyeudouddeui Aq sem 10 o qno1 juod pougisuoo mo wey Japo soned sem wy nedar JO Aq posneo sem 10 o qno3 uoneoo SuruLmojuoo uou ur pejonpuoo Aq JO uomneoo uonejpejsur jodoudur Aq posneo
176. thers FF VAL TRK_VAL TRK IN D Configuration Scaling Filter Limits PV SCALE OUT SCALE RATE DN SP RATE UP PV FTIME SP Hi LIM SP LO OUT HI LIM OUT LO LIM Control Parameters GAIN RESET RATE BYPASS BAL TIME Feed Forward Control FF SCALE FF GAIN Tracking L TRK SCALE Options CONTROL OPTS STATUS OPTS SHED OPT BKCAL HYS Diagnostics Alerts Block Status MODE_BLK ACTUAL BLOCK_ERR Alert Parameters H BLOCK_ALM FA0306 1 EPS A 29 APPENDIX 3 DD METHODS AND DD MENU Common set ALARM SUM ACK OPTION ALARM HYS Hi Hi Alarm PRI LIM ALM i Alarm HI_PRI HI_LIM Lo Alarm LO_PRI LO_LIM LO_ALM Lo Lo Alarm LO_LO_PRI LO_LO_LIM LO LO ALM Deviation High Alarm DV PRI DV HI LIM DV Deviation Low Alarm DV LO PRI DV LO DV UPDATE_EVT I GRANT_DENY Query Device L Standard parameters FA0306 2 EPS IM 21B04D01 01E Wi se 00 eui W ung peopuaop snqp otytj urooeAv2030 AA M d11 au 1IsIA W MOY pue 10 05 Jo sesepdn uoneunojur 104 100 jo 8 195 295 s rej
177. to be installed Check if host has the following directory under its default DD directory 594543 000A 594543 is the manufacturer number of Yokogawa Electric Corporation and 000A is the YPK110 device number respectively If this directory is not found DD of 110 has not been included Create the above directory and copy the DD file 0mOn ffo 0mOn sym m n is a numeral into the directory Once the DD is installed in the directory the name and attribute of all parameters of the YPK110 are dis played Off line configuration is allowed by using the capabil ity file CFF If you do not have the DD or capability file for the YPK110 you can download it from following address www yokogawa com fi fieldbus download htm A IMPORTANT For offline configuration use the CFF which matches the specification of the instrument to be configured For YPK110 there are two types of CFF file one for standard type instruments and the other for the instruments with LC1 option in which PID function block is available Using unmatched CFF will cause an error upon down loads etc 21804001 01 310 100 0812 WI 396 INAP OISVS pue WI 0 0 5958 1 Jo o8uv1 195 opis yz Joquinu 6 1281 snq DIS VE
178. tting of tow limit switch 44 2044 TEMPERATURE 1101 degC aM Defines the unit of temperature indication above 1101 degC 2045 ELECT TEMP Indicates the temperature amplifier board 1102 degF i USER CAL EXEC 1 O S Executes user calibration 12 off 2047 USER CAL 1 2 0 position calibration 3 span calibration 4 50 point calibration Reverts to the factory set condition 2 Execute 0102 2 5 5 21804001 01 210 10 0912 WI 9 Sd3 20l0vt 1 9 5 OAYAS pesn sequunu jas NIVO 0202 oz JO eq jou pexseui eq 809188 S O 0000x0 HOHHH GX 5 6902 uonoe pand adAy 8902 ndino 2 _ INdLAO ONILVH 2902 49 einssejd 0000X0 SNOILdO A3Q 9902 N ounssaid jo eui SMOUS sOLLMdA JAGOW 5902 3Jvs iv4d dsva3u 2902 I 1 puooes 902 uondo euo uey aow sey eui jo uns 000 0 uonoun 1000 0 20014 014 uondo
179. ud Xlddns X3QN ONIHdS spun 92755211 19 aunssalg WIT 35010 HV3N WIT 35010 WIT AWIL TSAVEL WIT 1INnOO 37040 QIOHSSYHL 35070 HV3N GTIOHS3BHI 3S0 10 N3dO 1 1 31049 piouseJu eeg snonunuo HI NOLIVIAZG WIT 1033002 WIT IH WIT OT pjouseiu L YOWMS ANTIVA INIA 3J4O1n9 3 T1TvA TVNIJ OT SSOLNO 3Q1VA Syw uonisog 3dAL HVHO NOILISOd UOI 2u9 98JEU7 uonsog 21012540 1 jpeuongjedo 5 XIaN3ddV SdF FZ0tov4 d OAH3S LWT 933975 OAH3S INTIVA 15008 GIOHSIHHL 440 15008 MIOHSSYHL NO 15008 1955440 5 aNvgaavaa o das NIVO OAH3S O H3S 13538 OAH3S NIVO O H3S oues 301A Buung enuen onas Burung 3AWA YHOLVNLOV NOLLOV 19v 195 JONY OHM J Wo DOT Wd ax NS SAWA WAN SATVA 4 Ql NS LOY 1330OW LOY 4 Ql NYW
180. uoppns 194514 0 WEN SI 30014 UAM 0 45 1urodjos oq Surzipenbo jo uona oq sr Ad dS 0 ose onfea painseayy Dupjoe1j 1179 SIdO IOXLLNOO SB 195 24 jsnur OT 01 Ue 2014 28 0 eun 0 1 396 2 enn 03 01 91 225 5140 JIL PS 1 101 01 ay 8 bupjoe1 691 amn id 84380913 pr 1 O i 170 Yo Jonuoo Id 31v5S 1no pue ATVOS YUL uo peseq WA JHL OT SI 32014 oy sr Sup oer peurojxg SINS se 92014 Cid eu 5100 195 TVA MUL Mdmo Jo onpeA Surjndjno Jo ue 51 Suppen 1 3 01791 320718 NOILONNSA Aid 791 791 anb 5430913 9600170 NIVO 44 3199 ino 805 44 ui WA dd unsa Ald poneo JOU SI ou surejuoo ANT JI IVA dA JO peoisur
181. urpoooxo TH HWASSH3d AUNSSAd Jo sosues 811195 991 s ous 195 NPA OT AUNSSAYd ueds 831 40 02 01 0504 2 395 9001 51 enre g Y TVA TVNIH 91155944 jndyno oy sr YOM TH Ul SIMON Weds sir Jo 01 0 01 195 950 51 IMPA HY TVA uou anea oinssaid jndyno st qonjs OT 4 vul IH 155484 198 pasn oq 01 9A A 10 121011504 1ouontsod oyeunoud jo o3ue1 ainssoid jndur Surpioooy pexoor 2 u onssoud yndjno y ouruuojop jeu 54201 1oonpsuer S O au 40014 uonoung pue 32014 1oonpsuer oui Jo Jo ouo VJM 91 1 JO MO S O 01 50014 pue 32014 1oonpsuer Jo WTA AGOW s1ojoure Ted 195 9604 1ndino 276 dnjes p s 543 10504 MOTE s001d MOTO 1 xipueddy ur 35 sxoyouresed 01 19191 Suwed Jo spejop 104 701134 2014 s1ojourered 24 0 pue 58 105 pg pue pp 5 225
182. wnload and then reconfigure the field device s after the down load For details see Section A4 6 APPENDIX 4 SOFTWARE DOWNLOAD AN CAUTION The current dissipation of the target field device increases transitorily immediately after a down load due to erasing of the FlashROM s contents Use a fieldbus power supply which has sufficient capacity to cover such increases in feed current AN CAUTION Upon completion of the activation the target fieldbus device performs resetting internally which temporarily halts fieldbus communication and function block executions Be especially careful about a valve positioner the output air pressure will fall to the minimum level i e zero CAUTION Do not turn off the power to a field device or disconnect the download tool during a download or activation The device may fail as a result Ay NOTE Be careful about the noise on the fieldbus link If the fieldbus is noisy the downloading may take a very long time or fail A4 5 Download Files Download files have the following filenames with the filename extension of ffd Take care to choose the correct download file for the target field device 594543 device family _ device type _ domain name software name _ software revision For example the name of the download file may have the following name 594543000A 000A YPK SD ORIGINAL RIOI ffd
183. y uonoj jou op SAA e perddns si ueuM NOIL VO W 10 SOION 71 SINDOO 285 OU jeu 05 952 jo uono duroo euo Jo 10 jsn 5 aBeIOA our angea 0 0 8 pue QT 01121521 au JO juoumo 81195 Teuma 3 y 0 19152 8 JO apis 8 JoouuoD Teua 18 pue uonisuern 440 1 4 121521 ou JOOWUOD pue pue pununa dure uonisuen eT I N puua 8 28 pue speuruuo 9011521 152 NO S310N 11 puooes ouo uey 20 SuigTeuosip st I IPM spueu areq eu yono Jou oq 0 NIMO pue Zum uonmsuern U92A4 9q 10151591 793 001 1294109 1 1 9000151591 uopejnsur 241 459 JO ur jpmnq sr yun
184. yed juoumasut ou e POP pue 3jos Uea osn ooueuojureur 511 JO 2582 aerd ewp ou uo 12430 10 IsNp yup Jo dn oq 9210 j9 juoo popoou s ooueu UYM SIosn JO suon duosep ooueuojureur ur sempooojd 920324 1 Jomod Joye somunu e uoneiedo 210794 jou so qeo Jey pue Surjoeuuoo pue Ajddns aseayg sIoyelodo 10 penruued jou ar 3noqe poquosap somnpesoid jeuuossed Jo 1 8 u dx ue paljeysul oq 1snui juoumnnsut ou 9 Jeeurduo 10 1dooxo JOU jsnur qojtAs JOjen oe APA VY ur suwa aInssaid ON c pue 4 10 ssed q Aq 85520014 ST IALA 1023009 JO umop Inys u q seu ssoooud 2 JeusIs Poupa pue Ajddns SUIPNIUI 10jenjoe pue JATEA JO 5910559908 pue Joyenjoe sindur 1
185. yes 10 2 1 Cup eres 1591 pue 159 eougjsiseH 5 QE 1 EJO ISN pap uoneoo eui abelois TRE uodsuei zi LL ONIIGNVH NO SILON 1 LHVd HA nel opel Beaseesruesesususacsersesostecaeseteoeeesesspeeepreroseoeseososcesseecoresepbesevesevereseveeeeoesesreon ee eee eet te tere eee tert ere et eee re ee etre rere errr rere reer esp ejes 104 II 5 4 96 SOJON BASARRABARASORRARPPDUSSSOUERROROORBEROAGARAORODBEDBORDOSPEABRODUUBSPSUSDNGUORMOOPREOUSGPUDDOMERAPUNMRE NOILOnGOHANI SIN3INOO S1N31NOO 5 54 Setting Parameters of Transducer 5 2 5 5 Tuning Control Parameters 1001 5 3 6 MAINTENANCE ccccssccesessessecssenenencensenscnsnsceesaseesnsceenseseassecessucessecaecanes 6 1 61 6 1 6 2 Periodic Inspections 6 1 6 2 1 Cleaning the Fixed Nozzle 2 22 6 1 6 3 Replacement 8 8800 6 1 6 3 1 Replacing the Control Relay Assembly 6 1 6 3 2 Replacing the Screen 20 11 6 2 6 3 3 Replacing the Internal Air Fil

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