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XLTR-200 V1.003 User`s Manual

1. LVL 2 0038 STALL PROTECTION 0040 0000 ON 0 SELECTION 2 0040 OFF 1 LEVEL 2 003A ACCELERATION TIME 2 FFFF 0001 60 0 1 6000 0 mmm DE 003B DECELERATION TIME 2 0001 EA60 0 1 2 0 1 ACC DEC PATTERN 2 0 1 0030 0000 Linear PEDBCHTUM 0010 Self adjusting 0020 S Pattern 1 0030 S Pattern 2 003D ACC DEC 41 42 SWITCH FFFF 0000 Fmax FREQUENCY 14 6 5 Panel Control Parameters Paramor uter DIRECTION SELECTION 0004 0000 Reverse 0 LOL ones 003F STOP PATTERN 0040 0000 Decelerated stop 0 saca 0040 FUNDAMENTAL PARAM 0004 0000 V F 1 O weer 0041 ACCEL DECEL 1 2 0008 0000 Accel decel 1 1 esa 0042 PANEL RESET SELECTION 0030 0000 All possible 0 0010 OL only 1 0020 OL OC only 2 0043 PANEL FEEDBACK 0001 0000 Feedback valid 0 BL HEN EMEN 67 ICC 14 6 6 Terminal Selection Parameters 0044 INPUT TERMINAL 0001 0000 Standard functions 0 0001 Individual selections 1 EAM G TERMINAL FFFF 0000 FFFF 0 54 G 51 INPUT Refer to Table 9 page 70 TERMINAL FUNCTION 0047 S2 INPUT TERMINAL FUNCTION 0048 S3 INPUT TERMINAL FUNCTION 0049 54 INPUT TERMINAL FUNCTION 004 INPUT TERMINA
2. 11 17 3 2 Installation for Non Toshiba ASD Networks 12 3 3 Installation for Toshiba ASD Networks 12 9 9 InstallalondOr GLA SDS iuo ERE a 13 3 3 2 Installation for S7 S9 S11 A7 and 1 ASDSs 15 4 RS485 Port Electrical Interfaces 17 5 Environmental Specifications 18 6 Maintenance and Inspection 19 7 Storag and 20 7 1 52116142182 PP E 20 7 2 TE 20 6 MED INdieatorSuu uui 21 8 1 Toshiba ASD Common Serial Port Indicators 21 8 2 5465 POLtdndiCalors edax tear ers Dart a 21 9 Configuration Switches 22 10 Auxiliary Power Supply 22 11 Internal Battery uiu ua o uan eR Tu ct e eb FA 22 12 Unit Configuration 24 12 1 Port and Protocol Configuration 24 12 2 Timeout
3. ICC 14 6 14 Utility Parameters roars eane mase T 021C INDUSTRIAL OOFF Standard shipment setting APPLICATIONS Pump application previous setting monitor Fan application for read use only ae Conveyor application Hoist application Textiles application Machine tools application 021D INDUSTRIAL OOFF Does nothing APPLICATIONS Pump application Fan application Conveyor application Hoist application for write use 021 STANDARD SETTING MODE SELECTION 021F COMMAND MODE SELECTION Textiles application Machine tools application OOFF Does nothing 50Hz standard settings 60Hz standard settings Factory settings Trip clear Save user set parameters TYPE 5 reset Initialize typeform 0007 Only RS232C valid Terminal input valid Panel input valid Communication interface inp valid local remote valid Sa ECT AE pu 0221 PANEL OPERATION MODE SELECTION 0227 STATUS MONITOR 1 DISPLAY SELECT 0228 STATUS MONITOR 2 DISPLAY SELECT 0229 STATUS MONITOR 3 DISPLAY SELECT 022A STATUS MONITOR 4 DISPLAY SELECT 022B I UNITS I FACTOR 022 FREQUENCY DISPLAY RESOLUTION OFB 0000 0 63 0004 0008 000 0001 ee 0001 0010 1 16 0001 0010 1 16 0001 0010 1 16 0000 4E20 00 200 00 0003 _ 1Hz 0001 0 1Hz
4. x o wem s ine ss Notes Points not listed are not used in this application e X All points have the same value for English units and SI units 56 ICC 14 5 3 Subpoint Details This section gives a brief overview of each subpoint including any notable behavior or settings Further information may be obtained by referring to applicable Mitsubishi ASD documentation 1 ADDRESS This is the FLN address of the drive It can be changed via FLN or via the gateway s serial console 2 APPLICATION This is the Application ID for FLN on the A500 F700 drives This ID is assigned by Siemens for each unique application and correlates directly to a particular point list approved at the time of release The Application ID assigned to the A500 F700 drives is 2750 3 FREQ OUTPUT The output frequency of the drive in Hertz Corresponds to drive parameter 1003 4 OUTPUT CUR The output current of the drive in Amps Corresponds to drive parameter 1004 5 OUTPUT VOLT The output voltage of the drive in Volts Corresponds to drive parameter 1005 6 SPECIAL MON This is the point which allows monitoring of a selected special monitor item The meaning of the value scaling and engineering units displayed here depends on the setting of the MON SELECT item point 7 Corresponds to drive parameter 1006 7 MON SELECT This point allows a selection of data codes to be written to i
5. 1 Timeout En FALSE gt Timeout Val 0 gt Src Port SD1 decimal value 0 NONE 1 ASD1 2 ASD2 3 ASD3 4 RS485A 5 RS485B 6 RS2321 1 2 3 5 6 7 8 9 K Previous Menu gt 1 output_voltage_ Connected 0 23 03 Auto detect 38400 8 N 1 Figure 13 Edit a Point e Edit Name Menu selection number 1 allows you to change the point s name For example the bottom of Figure 13 shows example of changing point 1 name to output_voltage The point s name is purely for user recognition of a point and has no bearing upon communications functionality e Edit Timeout Enable Menu selection number 2 allows you to change the point s timeout enable selection Refer to section 12 2 for more information about timeout processing e Edit Timeout value Menu selection number 3 allows you to change the point s timeout data value Refer to section 12 2 for more information about timeout processing e Edit Source Port Menu selection 4 allows you to change the point s source port Refer to section 12 3 for more information about source ports e Edit Toshiba Mitsubishi Modbus Metasys Menu selections 5 9 allow you to edit view protocol specific point attributes Enter the menu selection corresponding to the protocol you wish to edit view 34 ICC Toshiba Point Attributes 4 direct HyperTerminal File Edit view Cal Transfer Help Dg 5 21 SD1_output_freq Main Menu gt Ed
6. 1 OOFF 0000 Skip 0001 OOOF Speeds 1 15 OOFF 0001 OOFF 4 255 OOFF 0004 OOFF 1 255 0000 Skip OOFF 0001 OOFF 4 255 0000 Skip 0 1 1 0 1 0001 000F Speeds 1 15 0 1 1 78 ICC 0001 000L Speeds 1 15 PATTERN GROUP 4 SPEED 1 PATTERN GROUP 4 SPEED 2 PATTERN GROUP 4 SPEED 3 PATTERN GROUP 4 SPEED 4 PATTERN GROUP 4 SPEED 5 PATTERN GROUP 4 SPEED 6 PATTERN GROUP 4 SPEED 7 PATTERN GROUP 4 NUMBER OF CYCLES SPEED lt 4 SPEED lt 4 SPEED lt 4 SPEED MODE lt 4 SPEED MODE lt 4 SPEED MODE lt 4 SPEED 1 CONTINUE SPEED 1 DRIVE TIME SPEED 2 DRIVE TIME 3 CONTINUE SPEED 3 DRIVE TIME 4 CONTINUE SPEED 4 DRIVE TIME 5 CONTINUE SPEED 5 DRIVE TIME 6 CONTINUE SPEED 6 DRIVE TIME 7 CONTINUE SPEED 7 DRIVE TIME SPEED 8 DRIVE TIME SPEED 9 DRIVE TIME 10 CONTINUE MODE OOFF 0001 OOFF 4 255 OOFF Count in seconds from time of activation 0 Count in minutes from time of activation 1 Count in seconds from speed reach 2 Count in minutes from speed reach 3 Non stop continue until STOP command 4 Continue until next step command 5 FFFF 0000 1F40 0 8000 1 OOFF Same as SPEED 1 CONTINUE MODE 1 FFFF 0000 1F40 0 8000 Sa
7. e Refer to section 13 3 2 for information about using the serial console interface to configure XLTR 200 ports 55 ICC 14 5 2 Supported Subpoints This application contains a predefined set of FLN subpoints refer to Table 4 These points are static for this application and cannot be edited Table 4 Supported Subpoints PED se pe Default Text Text memes 7 3 3 d ue 3 zar om m oa v 93 _ iar seem wow 3 _ _ _ zo weena s ue mem me se m gt sme 3 mo sme ue sme 3 9 sv srr ue meom w ew _ s wmm _ s sme ss zo memes sme o aor 3 mw eee s mo s _ s ie omm _ s ior M C X s eme _ gt uo me
8. 1 0074 0 1 0000 0 01 0075 JUMP FREQUENCY 1 FFFF 0000 0BB8 0 00 30 00 0 01 BANDWIDTH 0 00 30 0076 JUMP FREQUENCY 2 FFFF 0000 0 01 0077 JUMP FREQUENCY 2 0000 0888 0 00 30 00 0 01 BANDWIDTH 0078 JUMP FREQUENCY 3 FFFF 0000 Fmax 0 01 0079 JUMP FREQUENCY 3 0000 0888 0 00 30 00 0 01 BANDWIDTH 007A 0080 PWM CARRIER FREQUENCY 0 1 OOFF 0005 0064 0 5 10 0 0 1 Note 1 Note 1 Actual adjustment range depends on inverter rating 72 ICC 14 6 8 Frequency Setting Parameters s __ 73 FREQUENCY PRIORITY 0007 SELECTION 1 FREQUENCY PRIORITY B SELECTION 42 ANALOG INPUT FILTER 0 1 0003 0000 No filter 0001 Small filter 0002 Medium filter 0003 Large filter 0084 RR TERMINAL STANDARD 0002 0000 Standard sie 0002 Adjustable SETTING POINT 1 FREQUENCY SETTING POINT 2 FREQUENCY 0089 IV TERMINAL STANDARD 0004 0000 Standard 0 e 0004 ipsae 1 FREQUENCY SETTING POINT 2 FREQUENCY e RX TERMINAL 0008 0000 Standard SD LIENE 0008 Adjustable 1 RX REFERENCE OOFF 009 OOFF 0000 0064 SETTING POINT 1 100 1 0 100 Lu SETTING POINT 1 FREQUENCY
9. 24 12 9 a S asam au gu 25 12 4 General Configuration Procedure 26 13 Console ACCESS 28 13 1 28 13 1 1 TEE 28 ICC 13 1 2 aou ile 28 13 1 3 Application CONNQUIAUON tei aioe 29 13 2 ss Z mE 31 13 3 MEM ETE 32 13 3 1 33 13 3 2 _ _ _ _ _____ _ _ 40 13 3 3 Load FONS uma 42 13 3 4 FONE FIG suu 42 13 3 5 XI IFR 200 Information u i uu e 44 14 Protocol Specific Information 45 14 1 9 E 45 14 1 1 CON MAD DINOS aaa Susu ILE 46 14 1 2 RTU iio t oet edet abe 47 14 1 3 MOGODUS T FO 8508 uQ uu xn iens 47 J42 Metasys 48 14 3 Toshiba Common Serial ASD Protocol 50 14 4 Mitsubishi ASD nennen 51 1 5
10. 5 4 4 4 41 4 95 INDUSTRIAL CONTROL COMMUNICATIONS INC 2204 Timberloch Place Suite 250 The Woodlands TX USA 77380 1049 Tel 281 292 0555 Fax 281 292 0564 World Wide Web http www iccdesigns com Printed in U S A
11. 60 ICC 14 6 1 Command Parameters Frequency command 0002 STOP has priority over RUN command Forward e reverse run selection Acc dec 1 2 selection Reserved 0 Jog mode selection Feedback control Compulsory DC injection braking mode switching Gate block command command Reset command RS232 command frequency selection MI word word Preset speed run command M i 61 0 00 400 00Hz Actual frequency will be limited by LL UL and Fmax 0 Stop 1 Run 0 run enabled 1 stop 0 reverse 1 forward 0 Acc dec 1 1 Acc dec 2 0 Normal acc dec mode 1 Jog mode 0 Feedback valid 1 Feedback invalid 0 No compulsory DC injection braking 1 Compulsory DC injection below DC INJECTION START FREQUENCY 0 VIF 1 0 Normal 1 Gate block 0 Does nothing 0 Does nothing FREQUENCY MODE SELECTION COMMAND MODE SELECTION settings RS232C commands valid RS232C frequency valid RS232C commands and frequency valid 0000 Output frequency selected by FREQUENCY MODE SELECTION 0001 000F speeds 1 15 ICC 14 6 2 Monitor Parameters 0005 Output frequency monitor 0 FFFF 0 00 400 00Hz 0006 Run e stop status 0 Stopped F oD 1 Run enable 0 Run enabled 1 Stopped 2 Forward e reverse status 0 Reverse selection status 1 Accel decel 2 p 5 Fault status 0 Faulted 1
12. 83 14 6 14 Utility 84 14 6 15 Motor Rating Parameters 86 14 60 10 Inverter Fault COS u u 87 15 Firmware Updates 89 15 1 sias 89 ICC 152 89 15 23 Using the IP UD k een 90 15 3 1 PROQUITCO FIGS iii He 90 15 3 2 First Time Configuration 90 15 3 3 Transmitting Firmware Files 91 93 16 33 322 _ _ 94 ICC 1 The Network Gateway Series Concept The XLTR 200 is a member of the ICC Network Gateway Series product family Members of this family are designed to provide a uniform interface configuration and application experience This commonality reduces the user s learning curve reducing commissioning time while simplifying support The XLTR 200 provides simultaneous support for many different communication protocols allowing complex interchanges of data between otherwise incompatible networks The heart of the Network Gateway Series concept is an element called
13. Not faulted 6 Reed _ xc 7 Jog mode status 0 Normal accel decel mode 1 Jog mode Feedback enable status 0 Feedback invalid 1 Feedback valid Compulsory DC injection 0 DC injection braking braking mode inactive 1 DC injection braking active switching 1 VIF 2 Coast stop command status Emergency off command Main Circuit Undervoltage 0007 Output current monitor 0 Normal 1 Coast to stop 0 Normal 0 Normal 1 Undervoltage OOFF 0 255 0008 Output voltage monitor Note 1 0009 word IV terminal analog input value 000A word RX terminal analog input FFFF 0000 7FFF 100 1 value 0 7FFF FFFF 0 100 0008 word Frequency command monitor FFFF 0000 9C40 0 01 0 00 400 00 Hz 0 1 1 0 232 0 1 000 Input voltage monitor Note FFFF 0 255 in 1 FFFF 0000 FFFF 0 100 64 000E low Output terminal status OOFF Refer to Table 6 page byte monitor 64 high Inverter Status 2 byte 000F Inverter Status 1 FFFF Refer to Table 7 page 65 0010 word Present trip 62 ICC 0011 I 4th Past trip most recent 7 00 byte low 3rd past trip 007F Refer to section byte 14 6 16 for fault codes 0012 high 2nd past trip 7 00 byte low 1st past trip oldest 007F byte 0013 word Pre compensation output FFFF 0000 9C40 0 01 frequency 0 00 400 00 Hz 0014 word
14. Siemens FEN 55 14 5 1 ONIS 55 14 5 2 SUDpDOrted SubDDOINnOS uu u 56 14 5 3 DetailS 57 14 6 Toshiba 3 Series ASD 60 14 6 1 Command 2 ki Od 61 14 6 2 Monitor Paramelets t e oh ws 62 14 6 3 Fundamental Parameters 1 66 14 6 4 Fundamental Parameters 2 67 14 6 5 Panel Control Parameters 67 14 6 6 Terminal Selection Parameters 68 14 6 7 Special Control Parameters 72 14 6 8 Frequency Setting Parameters 73 14 6 9 Protection Function Parameters 76 14 6 10 Pattern Run Control Parameters 78 14 6 11 Feedback Control Parameters 81 14 6 12 Communication Setting Parameters 82 14 6 13 AM FM Terminal Adjustment
15. and point 5 s value will therefore always be mirroring the value of holding register 14 of remote Modbus station address 8 connected to the Modbus subnet attached to the gateway s RS485A port Perhaps holding register 14 of Modbus station address 8 is a monitor item indicating the pressure in compressor tank Whenever the tank s pressure changes therefore the value of point 5 will automatically update to reflect the new value read from the remote device Once the tank s pressure reading has been brought into the gateway it can then be retrieved by any protocol or ALL the protocols currently assigned to the gateway 5 other communication ports As a modification to the previous example let s assume this time that holding register 14 of Modbus remote station address 8 is the speed command of a conveyor belt In this case point 5 of the gateway will be mirroring the current speed command of the conveyor in a similar fashion to how it previously mirrored the compressor tank s pressure This time however the speed command represents something that can also be written to Therefore any new data value that is written to point 5 from any other port connection will automatically cause a write holding register transaction to occur on the RS485A Modbus master port updating the value of holding register 14 on remote Modbus station 8 causing the conveyor to accelerate or decelerate to the new speed Note that it is also perfect
16. 0 10 OOFF 0000 0064 0 0 10 0 0008 0000 OFF 0008 OOFF 0000 0 0 25 0 0 0018 0000 OFF 0008 power failure 0010 ST make break 0018 Both 1 2 OOFF 0064 10 100 FFFF 0000 OBB8 0 00 30 00 0 1 OOFF 0001 OOFO 10 2400 0 1 0030 0000 with motor overload trip without soft stall 0 0010 with motor overload trip and soft stall 1 0020 without soft stall or motor overload trip 2 0030 with soft stall without motor overload trip 3 76 ICC 0133 STALL PROTECTION 0 1 0040 0000 oN P 0040 0134 STALL 0004 0007 10 215 PROTECTION CURRENT LEVEL 0135 UNDERVOLTAGE TRIP 0080 0000 Trip disabled 0 0080 LITERIS 1 TIME 0137 LOW CURRENT DETECT 0000 disabled 0 0008 Trip detection 1 0138 LOW CURRENT DETECT OOFF 0000 0064 0 100 LEVEL OOFF 0000 OOFF 0 255 0139 LOW CURRENT DETECTION TIME 0140 OUTPUT SHORT 0 1 0003 Standard motor CIRCUIT DETECTION Hiah dant SELECT High speed motor Positioning use standard motor Positioning use high iis motor 0142 OOFF 0000 00C8 0 200 LEVEL 0143 FAULT TRIP EEPROM 0 1 0002 Data cleared when powered SAVE ENABLE OFF Data retained when powered OFF COOLING FAN CONTROL 0004 Automatic temperature SELECTION detection T
17. INPUT NUMBER OF Single phase input 1 0001 Two phase input 2 019C DROOPING CONTROL 0002 0000 OFF 0 ENSIS 0002 ON 1 CONTROL AMOUNT OVERRIDE CONTROL 0007 SELECTION 019F OVERRIDE 0038 Reference MULTIPLIER KRR INPUT SELECTION KRX KBIN K MULTIPLIER EM 81 ICC 14 6 12 Communication Setting Parameters 0206 0207 0208 0209 020A 020B 020C 020D 020E 020F 0210 TOSLINE S20 1 FREQ REFERENCE ADDR 0211 0213 0214 0215 0216 0217 COMMUNICATION 1 0007 0000 0001 RS485 0002 Modbus 10 DeviceNet 0003 TOSLINE 5 20 0004 12 bit binary input 0005 3 digit BCD 0 1Hz 0006 3 digit BCD 1Hz 2 3 RS485 12 BIT BINARY BIAS GAIN 0212 TOSLINE S20 COMM 1 0004 0000 effect 0 0004 1 MASTER SLAVE 1 0018 0000 Slave SEDECTION 0008 Master freq command 1 0010 Master output frequency 2 0004 High speed mode 1 TOSLINE F10 1 0003 0000 OFF 0 0001 Frequency command 1 0002 Command input 2 0003 Both 1 and 2 3 TOSLINE F10 1 003C 0020 MONITOR OUTPUT 0024 0028 002 0030 0034 0038 7 003 TOSLINE F10 COMM 1 0080 0000 Data cleared 0 BERGE MODE 0080 Data retained 1 TOSLINE S20 0000 0 1023 RECEIVE ADDRESS TOSLINE S20 0000 0 1023 TRANSMIT ADDRESS TOSLINE S20 0
18. Output Terminal Selections LOW LL OUT relay contacts Value Hex Value Hex 0000 Lower imittreauenoy 0587 Execuingemegengot Accelidecetcomplete 0508 7 8 Selected speedreach signal 40 6588 Ru 9 Selected speed reach signal coss 10 0 00 Fault 42 1400 Severe fault armature short load end short open phase output error earth fault 11 0B00 Fault 43 1500 Severe fault armature short load end short open phase output error earth fault 12 0C00 Fault other than earth fault or 44 1600 Non severe fault overload load end overcurrent overcurrent overvoltage 13 0D00 Fault other than earth fault or 45 1700 Non severe fault overload load end overcurrent overcurrent overvoltage 14 95B5 Overcurrent pre alarm 46 E5D8 Commercial power inverter switching output 1 15 9 5 Overcurrent pre alarm 47 EDD8 ICommercial power inverter switching output 1 16 85C5 Inverter overload pre alarm 48 F5D8 Commercial power inverter switching output 2 17 8DC5 Inverter overload pre alarm 49 FDD8 Commercial power inverter switching output 2 _ 26 8501 Overorqueaiam As rm 71 ICC 14 6 7 Special Control Parameters 0069 FFFF 9000 03E8 0 00 10 00 006A HYSTERESIS 0073 ENABLE JUMP 0 1 0080 0000 Function OFF 0 0080 Function
19. PRESET SPEED 1 4 OPERATING OPERATING MODE FFFF LL UL 040C Same as PRESET SPEED 1 OPERATING MODE FFFF LL UL 040C Same as PRESET SPEED 1 OPERATING MODE FFFF LL UL 040C Same as PRESET SPEED 1 OPERATING MODE MODE 010F PRESET SPEED FFFF LL UL 8 FREQUENCY 0110 PRESET SPEED 040C Same as PRESET SPEED 1 8 OPERATING OPERATING MODE MODE 74 0 MODE 0109 PRESET SPEED 5 FREQUENCY 5 or 010A higher PRESET SPEED 5 OPERATING 010B PRESET SPEED 6 FREQUENCY 6 or 010C higher PRESET SPEED MODE 6 OPERATING MODE 010D PRESET SPEED 7 FREQUENCY 7or 010 higher PRESET SPEED 0 0 0 0 0 0 7 OPERATING 0 01 1 01 1 01 1 01 1 01 1 01 1 01 1 ICC 0111 PRESET SPEED FFFF LL paw 9 or 9 FREQUENCY 0112 higher PRESET SPEED 040C s SPEED 1 9 OPERATING OPERATING MODE MODE 0113 PRESET SPEED LL ee 1 10 FREQUENCY 0114 PRESET SPEED SPEED 1 10 OPERATING MODE MODE 0115 PRESET SPEED LL LG RR 1 11 FREQUENCY 0116 PRESET SPEED bo NE SPEED 1 11 OPERATING OPERATING MODE MODE 0117 PRESET SPEED k LL l 1 12 FREQUENCY 0118 PRESET SPEED L Lo SPEED 1 12 OPERATING OPERATING MODE MODE 0119 PRESET SPEED LL UL 6 1 13 FREQUENCY 011A PRESET SPEED 040C Same as PRESET SPEED 1 13 OPERATING OPERATING MODE MODE 011B PRESET SPEED LL LL 71 1 14 FREQUENCY 011C PRESET SPEED ka 2 SPEED 1 14 OPERATING O
20. Post compensation output FFFF 0000 9C40 0 01 frequency 0 00 400 00 Hz 0015 Torque current monitor O FFFF Note 2 0016 low Excitation current monitor OOFF 00 FF 0 255 1 byte high Reserved byte 0017 word eccbackvaue Fere 00 word Motor overoad raio o errr 0 655 10065535 word inverter overioadrato o errr 0265555 10065585 word DeRoveroadraio o 0 655 1006555 oom word inputpower errr 0 65535 91 wora power woe wora Output power y rrr note word output power woe 2 noeg 906555 _ __ S Refer to Table 8 page 65 Resev Hub BK byte 0100 0 0 01kW O u 9 A Command mode status terminal panel option RS232C lt EN Input output power units Frequency mode selection terminal status panel option RS232C Note 1 These monitor voltage units are not affected by the setting of VOLTAGE UNITS SELECTION in GROUP UTILITY PARAMETERS they are always in units of 96 Note 2 These parameters use signed data data values larger than 7FFFH are negative If the parameter data is 8000H or
21. REFERENCE 009C 00FF 0000 0064 INT 2 100 1 0 100 RX BEF POINT 2 E Fmax Fmax FREQUENCY me EE 20 TERMINAL STANDARD P 0000 Standard 20 ADJUSTABLE 0010 Adjustable PG REFERENCE OOFF 009 OOFF 0000 0064 SETTING POINT 1 i 100 1 0 100 Le PG REF POINT F Fmax 100 1 0 100 mme R FREQUENCY 0098 BINARY INPUT STD OR 0001 0000 Standard 0 Fw P gt Cp 73 N ICC OINT 1 1 1 FREQUENCY OINT 2 2 FREQUENCY 009E JOG STOP 0 1 00C0 0000 Decelerated stop 0 0040 Coast stop 1 0080 DC injection stop 2 OOAO gt 2 0100 PRESET SPEED 0004 0000 Deactivated 0 MODE ACTIVATION 0004 Activated 1 0101 PRESET SPEED 1 FREQUENCY 0102 PRESET SPEED 1 OPERATING Other MODE than 0 FFFF LL UL 0 01 0103 PRESET SPEED 2 FREQUENCY 2 0104 higher PRESET SPEED 0 02 01 0 0 9 i 1 040C Same as PRESET SPEED 1 OPERATING MODE MODE 0105 PRESET SPEED 1 FFFF LL UL 3 FREQUENCY 0106 higher PRESET SPEED 1 040C Same as PRESET SPEED 1 OPERATING MODE E 1 040C 0004 0000 000 0008 0404 0400 040 0408 2 OPERATING 3 OPERATING MODE 0107 PRESET SPEED FFFF LL UL A 4 FREQUENCY 5 0108 higher PRESET SPEED 040C Same as
22. This will extract the compressed files into that same folder The distribution file is then unneeded and can be deleted if desired To run the RFU utility double click on the RFU EXE file icon 15 3 2 First Time Configuration The first time the RFU utility is run on a computer several configuration items need to be confirmed These configuration items are retained in the computer s registry from that point on so reconfiguration is not required unless certain parameters such as which serial port to use on the computer are changed The two configuration items that need to be confirmed are the communications and bootstrap loaders path First select the Setup Communications menu item refer to Figure 29 mi Rabbit Field Utility 2 40 Setup Help Communications File Locations Figure 29 RFU Main Screen The Communications Options window shown in Figure 30 then appears Confirm that the settings are as shown with the possible exception of the 90 ICC Comm Port settings which depends on the COM port you are using Click when complete Communications Options Options Use Connection Serial Options Use Serial Connection Baud 115200 Comm Port Enable Processor Detection Use USB ta Serial Converter Cancel Help Figure 30 Communications Options Window Next select the Setup File Locations menu item
23. and wait at least 5 minutes after the CHARGE lamp has gone out before connecting communication cables e To avoid misoperation do not connect any gateway terminals to either the ASD s E GND terminals the motor or to any other power ground e When making common serial connections between the gateway and Toshiba ASDs do not use cables that exceed 5 meters in length e For further drive specific precaution safety and installation information please refer to the appropriate documentation supplied with your drive e Internal ASD EEPROMs have a limited life span of write cycles Observe all precautions contained in this manual and your ASD manual regarding which drive registers safely may and may not be repetitively written to e When used without an Auxiliary power source Toshiba ASD common serial mode the gateway derives its control power from the connected drives Therefore removing power to all connected drives will also cause the gateway to lose power ICC TABLE OF CONTENTS 1 The Network Gateway Series Concept 7 2 Feature Summasry 8 3 Installing the Gateway 10 3 1 Vile Uia tiro uuu uynuy E 10 5 2 10 3 1 2 Snap Track MOUNINO
24. both downloaded and uploaded The second argument in the xmodem command indicates the action to take and must be set to either d to download the configuration file from the unit or to upload a configuration file to the unit Figure 22 shows an example of initiating an Xmodem download in CRC mode Once the message The XLTR 200 is ready to send its configuration file via Xmodem Download the file now appears the user has 30 seconds to start the Xmodem download This can be performed in HyperTerminal by clicking the receive button the tool bar Figure 23 shows the dialog box that will appear after clicking the receive button Specify the folder in which to place the received file select Xmodem as the receiving protocol and click Receive One last dialog box will prompt the user to name the received file and then the transfer will begin This will only take several seconds to complete and at the conclusion the console will indicate the status of the transfer and return to the entry menu 4 direct HyperTerminal File Edit Call Transfer Help D Exit 8 Restart gt EXIT gt Main Menu gt Kmodem Points Usage xmodem mode lt action gt Xmodem is used to upload or download a configuration file lt mode gt must be one of the following transfer the file via Kmodem CRC mode feces transfer the file via Xmodem Checksum mode l
25. coil to register bit relationship can be described as follows For any given coil the holding register in which that coil resides can be determined by Equation 1 coil 3 16 holding register Where the bracket symbols L indicate the floor function which means that any fractional result or remainder is to be discarded with only the integer value being retained Also for any given coil the targeted bit in the holding register in which that coil resides can be determined by bit coil 1 16 Equation 2 Where coil 1 65535 bit 0 15 and is the modulus operator which means that any fractional result or is to be retained with the integer value being discarded i e it is the opposite of the floor function From these equations it can be seen that the largest holding register number that can be accessed via this coil to register mapping method is 4096 which contains coil 65535 For clarity let s use Equation 1 and Equation 2 in a calculation example Say for instance that we are going to read coil 34 Using Equation 1 we can determine that coil 34 resides in holding register 3 as 3 0625 3 r1 3 Then using Equation 2 we can determine that the bit within holding register 3 that coil 34 targets is 34 1 16 1 as 339616 mod 3 r1 1 Therefore reading coil 34 will return the value of holding register 3 bit 1 Not
26. drive s common serial communication port CNU2 to one of the ASD channels of the gateway with the communication cable communication cable is not included with the gateway kit When choosing cables for this connection standard 24 AWG category 5 5 unshielded twisted pair UTP 8 conductor cables found in Ethernet networks in most office environments can be used The maximum allowable length for these cables is 5 meters Although there are many varieties and styles of CAT5 UTP cables available ICC strongly recommends using only high quality cables from reputable manufacturers to guarantee optimal noise immunity and cable longevity Ensure that each end of the cable is fully seated into the modular connectors and route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinched Reinstall the drive s front cover close the drive s cabinet door Repeat steps 2 8 to connect other drive s as needed Connect the other various networks to their respective plugs terminal blocks Ensure that any terminal blocks are fully seated into their respective headers and route the network cables such that they are located well away from any electrical noise sources such as ASD input power or motor wiring Also take care to route all cables away from any sharp edges or positions where they may be pinched If an auxil
27. from the main screen The Choose File Locations window shown in Figure 31 then appears Confirm that the correct paths to the referenced files are entered Enter the correct paths if necessary Choose File Locations File Locations Cold Loader CAICCARFUcaldload bin Pilot BIOS CAICCARFUSpilat bin Flash table ICMICCARFUSFlash ini OF Cancel Help Figure 31 Choose File Locations Window 15 3 3 Transmitting Firmware Files When a board support package BSP has been downloaded and unzipped the flash firmware file will be the one with BIN as its file name extension 91 44 Once the RFU utility has been configured the flash firmware files downloaded to the gateway by two different methods The simplest way is to drag the application firmware BIN file s icon and drop it onto the RFU utility s main screen This will automatically initiate the download process Alternatively select the File Load Flash Image menu item refer to Figure 32 mi Rabbit Field Utility 2 40 Setup Help Figure 32 Load Flash Image Menu Selection The flash image BIN file selection window will then appear refer to Figure 33 Browse to the location of the flash image file and select it Clicking OK will then initiate the download process Choose Flash Image Flash Image File Location CAICCADNE T10OS 1 DOC BIN E Cancel Help Figur
28. larger the actual value can be obtained by actual value 7 FFFFH parameter data 1 Note 3 If the input output power units data 1 0 the monitored data is in 0 01kW units and the multiplier is 0 01 If the input output power units data is 1 the monitored data is in 0 1kW units and the multiplier is 0 1 These values are automatically set according to the inverter s capacity 63 ICC Table 5 Input Terminal Status Monitor parameter 000D Input Single Bit Terminal Read Mask F temmal COshoted terminal CC open terminal CC shorted Lower Single Bit Input Terminal Read Mask Table 6 Output Terminal Status Monitor Inverter Status 2 parameter 000 Co eww a T unused aways Lower eem T were _ pos ws TT SO we femme 64 ICC Table 7 Inverter Status 1 parameter 000L eem P T 0001 Lower merus SSO T L _ Tots T moo dT T we Table 8 Inverter Typeform Codes Inverter Typeform Inverter Typeform Model Data
29. network address of the Mitsubishi ASD that this point refers to e Edit Parameter Menu selection 2 allows you to edit the Mitsubishi ASD parameter that this point will access Figure 15 shows an example of how to change the current setting of 2 to 1001 36 ICC Modbus Master Point Attributes 4 direct HyperTerminal File Edit view Call Transfer Help D Hain Henu gt Edit Points gt point 1 16 characters Name SD1_output_freq gt 0 FALSE 1 TRUE Timeout En FALSE gt Timeout Val 0 gt Src Port 1501 gt decimal valu e 0 NONE 1 ASD1 2 ASD2 3 03 4 RS485A 5 RS485B 6 RS2321 1 2 3 5 6 8 9 K Previous Menu gt Main Menu gt Edit Points gt point 1 gt Modbus Master A Previous Menu gt gt 2 50 Connected 0 53 43 Auto detect 38400 8 N 1 Figure 16 Edit Modbus Master Attributes e Edit Address Menu selection 1 allows you to edit the network address of the Modbus slave that this point refers to e Edit Register Menu selection 2 allows you to edit the Modbus holding register that this point will access Figure 16 shows an example of how to change the current setting of 1 to 50 37 ICC Modbus Slave Point Attributes 4 direct HyperTerminal File Edit View Call Transfer Help Dg 5 gt Main Menu gt Edit Points gt point 1 Name ASD1_output_freq gt name 16 chara
30. of the object type Figure 18 shows an example of how to change the current setting of Al to AO Edit Object Number Menu selection 2 allows modification of the object number The current configuration as indicated in Figure 18 shows that point 1 is configured to be Al 1 Edit Multiplier Menu selection 3 allows modification of the multiplier to be used with analog Al or AO objects This setting has no effect when the point is configured to be a binary BI or BO object Edit Bit Mask Menu selection 4 allows modification of the bit mask to be used with binary BI or BO objects This setting has no effect when the point is configured to be an analog Al or AO object Note that the bit mask is displayed and entered as a hexadecimal value e g to mask bits 15 and 10 a value of 8400 must be entered 39 ICC 13 3 2 View Edit Ports Main menu selection number 2 displays a screen which shows a summary of the current port configuration see Figure 19 This screen only displays the current protocol selected for each port in order to access more detailed port information select the menu number corresponding to the desired port Menu selections 1 3 correspond to the Toshiba ASD ports and these contain no other port configuration other than enable disable The syntax used to disable port ASD1 is shown at the bottom of Figure 19 4 direct HyperTerminal File Edit Call Transfer Help gt x Hain Menu V
31. ok Main Menu View Edit Points View Edit Ports Load Points Amodem Point File XLTR 200 Information Exit amp Restart 29 Main Menu gt KLIR 200 Information Application Version 1 002 Sep 19 2005 Previous Menu gt K gt ANSIW 38400 8 N 1 Connected 0 05 44 Figure 24 XLTR 200 Information 44 ICC 14 Protocol Specific Information This section will discuss topics that are specific to each of the available network selections 14 1 Modbus The gateway supports Modbus slave and master functionality via Modbus RTU The slave implementations share common access methods which is to say they support the same functions and reference the internal points via a common Modbus Slave holding register assignment Other notes of interest are e Points are addressed by their assigned holding register 4X reference e Supported Modbus slave functions are indicated in Table 1 Table 1 Supported Modbus Slave Functions Function Code Function 1 Read coils 3 Read multiple registers 5 Write coil 6 Write single register Force multiple coils Write multiple registers Holding register number entry radix is decimal e g 10 1040 e Configuration tip Improved network utilization may be obtained by appropriately grouping points into blocks having contiguous holding register assignments In this way the read multiple registers and write multiple registers functions can be u
32. one specified baudrate regardless of the baudrate selection value The protocol specific sections of this manual will document these cases 12 2 Timeout Configuration The gateway s points can be configured to perform a specific set of actions when primary communications are lost on one or more of its various networks This allows each point to have its own unique fail safe condition in the event of a network interruption There are three separate elements that define the network timeout behavior e Aports network timeout time LI 44 Timeout Enable selection J A points Timeout Value setting The timeout time is adjustable in 1s increments from 0 to 500s The default timeout time in all cases is 0 which disables network timeout handling When nonzero timeout processing does not begin until after a valid network packet has been received by the unit on that port When the timeout time is nonzero and a communication interruption is detected the timeout enable selections for each point are inspected Those points that are found to have their timeout enable selections set to enabled 24 ICC will then have their configured timeout values automatically written to their assigned source port objects This mechanism provides for a flexible set of device failsafe conditions to be established on a point by point basis 12 3 Point Configuration As mentioned in section
33. the point database The point database is entirely user configurable and provides the mapping information that allows requests from the various supported networks to be interpreted and stored in a common format This allows data to be routed from any supported network to any other supported network Additionally the point database provides the added benefit of data mirroring whereby current copies of point values populated by a source port designation are maintained locally within the gateway itself This greatly reduces the request to response latency times on the various networks as requests read or write can be entirely serviced locally thereby eliminating the time required to execute a secondary transaction on a different network When properly configured the gateway will become essentially transparent on the networks and the various network devices can engage in seamless dialogs with each other ICC 2 Feature Summary RS485 Ports Two half duplex 2 wire RS485 ports B Signal Ground Shield These ports allow a selection of various master and slave protocols RS232 Port One RS232 port that can be used to configure the unit update the internal firmware upload download files or act as a control protocol port Toshiba ASD Ports Three common serial aka logic level ports for connection of Toshiba 7 series 9 series 11 series or VF nC1 ASDs ASD connections use the same standard RJ
34. 0 0000 Blind 0 APPL PUMP PARAMS 0080 Unblind 1 0238 INDUSTRIAL 0 0001 0000 Blind 0 APPL FAN PARAMS 2 0001 Unblind 1 023 INDUSTRIAL APPL 0 0002 0000 Blind 0 0002 Unblind 0 0004 0000 Blind 0 0004 Unblind 1 023 INDUSTRIAL APPL 0 0008 0000 Blind 0 CURA EE 0008 Unblind 1 0 CONVEYOR BLIND 1 023D INDUSTRIAL APPL 023F INDUST 0010 0000 Blind 0 o om ADJUSTMENT 0001 0000 Blind 0 rans eee mama MOTOR PARAMETERS 0 0004 0000 Blind 0 0240 0241 85 ICC 14 6 15 Motor Rating Parameters uw ae IL meum 0242 NUMBER OF MOTOR POLES 0244 0 1 0030 0000 Toshiba EQPIII motor 0010 Toshiba STD motor 0020 Other FREQUENCY MOTOR RATED RPM RATED RPM mur 0000 270 0 9999 AUTO TUNING ENABLE 0008 0000 Auto tuning disabled 0 0008 Auto tuning enabled 1 LOAD MOMENT OF INERTIA 00C0 0000 Small 0040 Medium 0080 Large 00C0 Very large _ 0245 0 1 OOFF 0012 0078 90 600 VOLTAGE 230 460v units 575v units 001A 130 860 86 ICC 14 6 16 Inverter Fault Codes Data LCD Display Message Explanation Hex NO ERROR No error has been recorded since the last inverter reset or trip clear OVERCURRENT ACC
35. 0002 0 01Hz 84 0220 FREQUENCY MODE 0038 Only RS232C valid SELECTION Terminal input valid Panel input valid Communication 12 bit binary interface input valid local remote valid 4 ICC 0220 ACC DEC TIME UNITS 0 1 0004 0000 0 1 sec 0 PEB 0004 0 01 sec 1 022E CURRENT UNITS 0 1 0008 0000 0 SELECTION 0008 A 1 022F VOLTAGE UNITS 0 0010 0000 0 SELECTION 0010 V 1 0230 BLIND FUNCTION 0 0001 0000 Blind 0 PELECTEON 0001 Selective unblinding 1 0231 FUNDAMENTAL 0 0040 0000 Blind PARAMS 2 BLIND 0040 Unblind 0232 PANEL CONTROL 0 0080 0000 Blind 0080 Unblind 0 gt 0233 TERMINAL 0001 0000 Blind SELECTION PARAMS BLIND 0001 Unblind SPECIAL CONTROL 0 0002 0000 Blind PARAMS BLIND 0002 Unblind 0234 1 1 1 1 1 1 0235 FREQUENCY 0 1 0004 0000 Blind 0 SETTING PARAMS 8 0004 Unblind 1 0236 PROTECTION 0 1 0008 0000 Blind 0 FUNCTION PARAMS 5 0008 Unblind 1 0237 PATTERN RUN 0 1 0010 0000 Blind 0 CONTROL PARAMS 2 0010 Unblind 1 FEEDBACK CONTROL 0 1 0020 0000 Blind 0 ee 0020 Unblind 1 1 1 1 1 1 1 1 1 1 0238 0239 0 0040 0000 Blind 0 0040 Unblind 1 023A INDUSTRIAL 0 008
36. 01F 0000 001F 0 31 COMMAND INPUT 001F 0000 001F 0 31 cO 0 1 2 3 4 5 MONITOR OUTPUT TOSLINE S20 FREQ 0001 0000 Disable 0 a REF ADDR SELECT 0002 0000 Data cleared 0 0002 Data retained 1 TOSLINE S20 COMM ERROR MODE 0020 0000 OFF 0 0020 ON 1 OOFF 0000 0064 0 100 FFFF 0000 Fmax 0 Fmax OOFF 0000 0064 0 100 FFFF 0000 Fmax 0 Fmax RS485 12 BIT BINARY POINT 1 RS485 12 BIT BINARY PT 1 FREQ RS485 12 BIT INARY POINT 2 5485 12 INARY PT 2 FREQ 82 1 1 1 1 1 1 1 1 1 0 01 1 0 01 ICC 14 6 13 Terminal Adjustment Parameters Paramotor ___ Mosk adjustment Range 0218 FM TERMINAL FUNCTION SELECTION Pre comp ref frequency Post comp output freq Frequency setting Output current DC voltage Output voltage Torque current Excitation current PID feedback value Motor overload ratio Inverter overload ratio DBR overload ratio Input power Output power Fixed output Peak output current Peak input voltage 0219 FREQUENCY METER I I ADJUSTMENT 021A AM TERMINAL FUNCTION L x NINE TERMINAL FUNCTION SELECTION SELECTION 021B CURRENT METER FFFF 0000 FFFF ADJUSTMENT 83
37. 1 the Network Gateway Series concept revolves around a central point database containing the value and access characteristics for each network With respect to the Network Gateway Series a point is simply an object that defines some sort of network access mapping and configuration data as well as a single value attribute that can be read from or written to by various communication ports or protocols The only restriction placed on this central clearinghouse concept is that only one port can autonomously update the point s value mirroring its designated object for other protocols to access What this means is that although any protocol can read from or write to a point s internal value most of the time that point s value will simply be mirroring a remote data object that resides on one of the gateway s subnets The selection of what a specific point is to mirror is performed via its source port selection For example a point may be configured to contain Toshiba ASD parameter mapping and Modbus master ID and holding register mapping information However because both of these protocols act as master protocols only one of them can be allowed to continuously update the point s value If both master protocols could simultaneously update the point s internal value it would erratically alternate back and forth between the values designated by the Toshiba parameter and Modbus holding register objects Any s
38. 45 style 8 conductor UTP patch cables any standard CAT5 Ethernet cable found in most electronics stores 5 meters or less in length can be used ASD connections are automatically established and continuously monitored no drive configuration needs to be performed to connect the unit to the drives Just plug it in it s that simple Power Supply When connected to Toshiba ASDs the ASD1 ASD2 ASD3 ports can be either powered directly from the attached ASDs or from the auxiliary power AUX PWR input jack All other non Toshiba applications require the use of the AUX PWR input to supply power to the unit When more than one power source is connected the unit will draw its control power from the source with the highest supply voltage Supported Protocols Modbus RS485 master amp slave Modbus RTU RS232 master amp slave Toshiba ASD common serial master Toshiba 3 series ASD RS232 master Mitsubishi 500 series amp 700 series ASD RS485 master also used by MGI Technologies Inc ASDs gt Siemens FLN RS485 slave gt Johnson Controls Inc Metasys 2 RS485 slave gt Sullair Supervisor network RS485 master under development w v v v New network drivers are continuously being added and can be downloaded for free from our web site ICC Text Based Console Configuration Unit configuration is performed via a text based console interface available locally over the RS232 port via a
39. 8400 8 N 1 Figure 21 Loading a Point File 13 3 4 Xmodem Point File Main menu selection number 4 gives access to the xmodem command which allows unit configuration files to be transferred between the gateway and Xmodem is a serial protocol the xmodem command only applies to the serial console RS232 port Whenever unit configuration is completed it is highly recommended that a backup copy of the configuration file be downloaded from the unit to a PC One reason for this is in case it becomes necessary to restore the file to the unit s file system later such as if the unit s internal backup battery becomes exhausted and requires replacement Another reason is that it may be desirable to load multiple units with the same configuration Configuration files contain all point and port settings A downloaded configuration file can be uploaded to any XLTR 200 allowing the user to clone multiple units with the same configuration 42 ICC Two different variations of the Xmodem protocol are supported and Checksum for those serial communication packages that only support one or the other However some programs can automatically adapt to the user s selection making the specific Xmodem protocol selection arbitrary The first argument of the xmodem command indicates the mode and must be set to either crc for Xmodem CRC mode or cs for Xmodem checksum mode As mentioned above configuration files can be
40. EL 01 Overcurrent during acceleration PRESS CLEAR OVERCURRENT DECEL xx02 Overcurrent during deceleration PRESS CLEAR OVERCURRENT RUN xx03 Overcurrent during constant speed run PRESS CLEAR LOAD END OVERCURRENT xx04 Load end overcurrent detected at start up output terminals motor wiring PRESS CLEAR etc U PHASE SHORT CKT xx05 U phase armature short circuit PRESS CLEAR V PHASE SHORT CKT xx06 V phase armature short circuit PRESS CLEAR W PHASE SHORT CKT xx07 W phase armature short circuit PRESS CLEAR LOST INPUT PHASE xx08 Lost input phase option PRESS CLEAR LOST OUTPUT PHASE xx09 Lost output phase option PRESS CLEAR OVERVOLTAGE ACCEL Overvoltage during acceleration PRESS CLEAR OVERVOLTAGE DECEL xx0B Overvoltage during deceleration PRESS CLEAR OVERVOLTAGE RUN xx0C Overvoltage during constant speed run PRESS CLEAR INVERTER OVERLOAD xx0D Inverter overload PRESS CLEAR MOTOR OVERLOAD xxOE Motor overload PRESS CLEAR DBR OVERLOAD TRIP xxOF Dynamic braking resistor overload PRESS CLEAR OVERHEAT TRIP xx10 Inverter overheat PRESS CLEAR EMERGENCY OFF xx11 Emergency off PRESS CLEAR EEPROM WRITE FAILURE xx12 EEPROM failure during write PRESS CLEAR EEPROM READ FAILURE xx13 EEPROM failure during initial read PRESS CLEAR _ _ RAM ERROR xx15 RAM error PRESS CLEAR ROM ERROR xx16 ROM error PRESS CLEAR CPU ERROR xx17 CPU error PRESS CLEAR COMMUNICATION ERROR 18 R
41. ETECT BAND FREQUENCY 0064 SPEED REACH MINIMUM 0 Fmax FREQUENCY COMMERCIAL POWER INV 00C0 0000 OFF 0040 Auto switch on trip 0080 At COMMERCIAL POWER INV SWITCH FREQ 00C0 Both 1 and 2 0066 COMMERCIAL FFFF 0 Fmax 2 3 POWER INV SWITCH FREQ FP OUTPUT TERMINAL 0003 0000 487 PULSE FREQUENCY 0001 96f 0002 360f RR INPUT SPECIAL 0 1 00 0 0000 Standard FUNCTION SELECT 0040 Fmax 0080 TACC TDEC multiplier 00C0 VB multiplication factor 0020 CL multiplication factor 69 ICC Table 9 Input Terminal Selections EDD Value Hex Value Hex 28 RES 0167 UPIDOWN frequency setting UP 7 C0C9 ST gate ON OFF 35 02C7 UP DOWN frequency setting DOWN 7 5 559 296 s 6457 UPIDOWN frequency aer _ s oA selection _ 37 0867 PUSHAype RUNKey 12 041B Fundamental parameter 40 C0C8 Forward reverse run selection switching V F 2 switching signal IV frequency switching input zr Note In order for binary bit 0 10 setting values 22 32 and UP DOWN frequency setting setting values 34 amp 35 inputs to be valid parameter FREQUENCY PRIORITY SELECTION 1 or FREQUENCY PRIORITY SELECTION 2 in GROUP FREQUENCY SETTING PARAMETERS must be set to 5 BIN binary setting or UP DOWN setting 70 ICC Table 10
42. Hex Model Data Hex 575v Class Inverter Typeform Model Data Hex 65 ICC 14 6 3 Fundamental Parameters 1 0026 MAXIMUM OUTPUT 0 1 FFFF 8 9C40 30 00 400 00 0 01 FREQUENCY e 0027 FFFF 09 4 9 40 25 00 400 00 BASE FREQUENCY 0 1 0030 0000 Input voltage level 0 VOLTAGE PRDEST C 0020 Automatic setting 1 0030 Stationary setting 2 VOLTAGE 1 002A REVERSE OPERATION 0020 0000 Reverse allowed 0 002B 0 1 FFFF 0000 Fmax 0 01 002C 0 1 0000 UL Fmax 0 01 002D VOLTS PER HERTZ 0 1 000F 0000 Constant torque 1 PATTERN 9 0001 Variable torque 2 0002 Auto torque boost 3 0006 3 w auto energy savings 4 0 1 0 1 000A Vector control 5 000E 5 w auto energy savings 6 FFFF 0000 012C 0 0 30 0 002 VOLTAGE BOOST 0 1 L ui B 0031 ACC DEC PATTERN 1 SELECTION 0032 ACCEL DECEL PATTERN ADJUST LOW 0033 ACCEL DECEL PATTERN 0 ADJUST HIGH Note 1 Parameter data desired setting x 5 3 converted to hexadecimal FFFF 0001 EA60 0001 EA60 FFFF 0001 EA60 0001 0030 0000 Linear 0010 Self adjusting 0020 S Pattern 1 0030 S Pattern 2 OOFF 0003 OOFD 0 50 Note 1 0 01 600 00 0 1 6000 0 0 01 600 00 0 1 6000 0 0 1 0 1 0 1 0 1 1 2 OOFF 0003 00 6 0 50 Note 1 66 ICC 14 6 4 Fundamental Parameters 2 VOLTAGE 2
43. IMER ALARM SETTING 0141 OVERTORQUE TRIP 0040 0000 Trip disabled SPBESIISN 0040 Trip enabled 77 ICC 14 6 10 Pattern Run Control Parameters 0146 PATTERN RUN SELECTION 0 1 0008 0000 OFF 0 0008 ON 1 1 PATTERN RUN CONTINUE MODE 0147 PATTERN GROUP 1 SPEED 0 PATTERN GROUP 1 SPEED 1 PATTERN GROUP 1 SPEED 2 PATTERN GROUP 1 SPEED 3 PATTERN GROUP 1 SPEED 4 PATTERN GROUP 1 SPEED 5 PATTERN GROUP 1 SPEED 6 PATTERN GROUP 1 SPEED 7 PATTERN GROUP 1 NUMBER OF CYCLES PATTERN GROUP 2 SPEED 0 PATTERN GROUP 2 SPEED 1 PATTERN GROUP 2 SPEED 2 PATTERN GROUP 2 SPEED 3 PATTERN GROUP 2 SPEED 4 PATTERN GROUP 2 SPEED 5 PATTERN GROUP 2 SPEED 6 PATTERN GROUP 2 SPEED 7 PATTERN GROUP 2 NUMBER OF CYCLES PATTERN GROUP 3 SPEED 0 PATTERN GROUP 3 SPEED 1 PATTERN GROUP 3 SPEED 2 PATTERN GROUP 3 SPEED 3 PATTERN GROUP 3 SPEED 4 PATTERN GROUP 3 SPEED 5 PATTERN GROUP 3 SPEED 6 PATTERN GROUP 3 SPEED 7 PATTERN GROUP 3 NUMBER OF CYCLES PATTERN GROUP 4 SPEED 0 0148 0149 0150 0151 0152 0153 0154 0155 0156 0157 0158 0159 015A 015B 015C 015D 015 015 0160 0161 0162 0163 0164 0165 0166 0167 0168 0169 0 1 0001 0000 reset on stop 0 0001 switch when done 1 1 OOFF 0000 Skip 1 0001 000 Speeds 1 15
44. L FUNCTION 004B RES INPUT TERMINAL FUNCTION 004C ST INPUT TERMINAL FUNCTION 004D S5 INPUT TERMINAL FUNCTION 004E S6 INPUT TERMINAL FUNCTION 004F S7 INPUT TERMINAL FUNCTION 0050 POTENTIAL TERMINAL FUNCTION 0051 R S1 S7 TERMINAL OOFF 0001 0064 1 100 RESPONSE TIME 0052 F INPUT TERMINAL 0 1 OOFF 0001 0064 1 100 RESPONSE TIME 0053 RES INPUT TERMINAL OOFF 0001 0064 1 100 RESPONSE TIME 0054 ST INPUT TERMINAL OOFF 0001 0064 1 100 RESPONSE TIME 0055 RCH CONTACTS 0 FFFF 0 63 Paneer Refer to Table 10 page 71 0056 OOFF 0001 0064 1 100 IME 0057 RCH CONTACTS HOLD OOFF 0001 0064 1 100 TIME 0058 LOW CONTACTS 0 FFFF 0 63 Refer to Table 10 page 71 0059 CONTACTS DELAY OOFF 0001 0064 1 100 TIME 005B FL CONTACTS FUNCTION 005C FL CONTACTS DELAY TIME 005D FL CONTACTS HOLD TIME 005E OUT CONTACTS FUNCTION 005F OUT CONTACTS DELAY TIME 0060 CONTACTS HOLD 0061 LOW SPEED SIGNAL OUTPUT FREQ FFFF 0 FFFF 0 63 Refer to Table 10 page 71 OOFF 0001 0064 1 100 OOFF 0001 0064 1 100 FFFF 0 FFFF 0 63 Refer to Table 10 page 71 OOFF 0001 0064 1 100 0001 0064 1 100 68 005A LOW CONTACTS HOLD OOFF 0001 0064 1 100 TIME ICC D
45. NETWORK GATEWAY SERIES INDUSTRIAL CONTROL COMMUNICATIONS INC XLTR 200 SERIAL MULTIPROTOCOL NETWORK GATEWAY October 2005 ICC 10604 1 003 000 ICC Introduction Thank you for purchasing the ICC XLTR 200 Serial Multiprotocol Network Gateway The XLTR 200 allows information to be transferred seamlessly between many different fieldbus networks with minimal configuration requirements The XLTR 200 provides two RS485 ports one RS232 port and three common serial ports for direct connectivity to Toshiba 7 series 9 series 11 series or VF nC1 Adjustable Speed Drives ASDs These various communication ports operate independently and are configurable along with the unit s internal point database via a standard web browser The gateway currently provides support for the following protocols Modbus RTU RS485 master amp slave Modbus RTU RS232 master amp slave Toshiba ASD common serial master Toshiba 3 series ASD RS232 master Mitsubishi 500 series amp 700 series ASD RS485 master Siemens FLN RS485 slave Johnson Controls Inc Metasys N2 RS485 slave Sullair Supervisor network RS485 master under development v w w w v v New network drivers are continuously being added and can be downloaded for free from our web site Before using the XLTR 200 network gateway please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in t
46. PERATING MODE MODE 011D PRESET SPEED Rud LL 1 15 FREQUENCY 011 PRESET SPEED Basal Lo NN SPEED 1 15 OPERATING OPERATING MODE MODE 19 ICC 14 6 9 Protection Function Parameters DYNAMIC BRAKING SELECTION 011F K BRAKING RESISTOR VALUE BRAKING RESISTOR POWER RATING OVERVOLTAGE STALL PROTECTION 0003 no dynamic braking with dynamic braking overload trip 1 with dynamic braking and overload trip 000A 2710 1 0 1000 0001 60 0 01 600 00 0004 0000 0 0004 1 FREQUENCY 0124 0125 0126 0127 0128 0129 012A 012B 012C 012D 012E 012F 0130 0131 0132 DC INJECTION Other CURRENT than MAGNITUDE TIME 0040 0000 OFF 0 FWD REV DC 0040 ON 1 INJECTION PRIORITY CTRL MOTOR SHAFT STATIONARY CTRL EMERGENCY OFF MODE SELECTION EMERGENCY OFF 2 DC INJECTION TIME NUMBER OF RETRY ATTEMPTS Other TIME BETWEEN ATTEMPTS REGENERATION POWER RIDE THROUGH REGENERATION RIDE THROUGH TIME AUTO RESTART MOTOR SPEED SEARCH ELECTRONIC THERMAL PROTECT LVL 1 OVERLOAD REDUCTION START FREQ MOTOR 150 OVERLOAD TIME LIMIT OVERLOAD SELECTION OOFF 0000 0064 0 100 1 0080 0030 0000 Coast stop 0010 Decelerated stop 0020 DC injection stop 0 1 OOFF 0000 0064 0 0 10 0 OOFF 0000 000A
47. S232C timer time out PRESS CLEAR GATE ARRAY FAULT xx19 Gate array error PRESS CLEAR CURRENT DETECT ERROR 1 Output current detection circuit error PRESS CLEAR 87 ICC Data LCD Display Message Explanation Hex OPTION PCB ERROR 1 Option PCB error PRESS CLEAR OPTION ROM ERROR Option ROM error LOW CURRENT TRIP xx1D Low current PRESS CLEAR UNDERVOLTAGE TRIP xx1E Main circuit undervoltage PRESS CLEAR 0 j ar OVERTORQUE TRIP 20 Overtorque PRESS CLEAR EARTH FAULT SOFT 21 Earth fault software PRESS CLEAR EARTH FAULT HARD 22 Earth fault hardware PRESS CLEAR OPEN FUSE TRIP xx23 Open fuse PRESS CLEAR DBR OVERCURRENT TRIP 24 Dynamic braking resistor overcurrent PRESS CLEAR DC OVERCURRENT ACC 25 Overcurrent DC section during acceleration PRESS CLEAR DC OVERCURRENT DEC 26 Overcurrent in DC section during deceleration PRESS CLEAR DC OVERCURRENT RUN 27 Overcurrent DC section during constant speed PRESS CLEAR AUTO TUNING ERROR xx28 Auto tuning error PRESS CLEAR INV TYPEFORM ERROR 29 Inverter typeform error PRESS READ WRITE 88 ICC 15 Firmware Updates The gateway s embedded firmware resides in flash memory that can be updated in the field Firmware updates may be released for a variety of reasons such as custom firmware implementations firmware improvements and added functionality as a
48. This is a mandatory FLN point required for compatibility with Siemens control systems It has no effect in this application 59 ICC 14 6 Toshiba 3 Series ASD Protocol The gateway can act as an RS232 master for Toshiba 3 series ASDs G3 etc Use of the ICC Toshiba 3 Series ASD Interface Cable 1 part 10603 or an equivalent cable is required to connect the gateway s RS232 port to the drive s on board RS232 port The following ASD parameters in GROUP COMMUNICATION SETTING PARAMETERS must be set as indicated RS232 BAUD 2 9600 baud NUMBER OE DATA BITS 1 8 bits PARITY SETTINGS 0 even parity Remember that the drive must be reset whenever communication related parameters are changed in order to activate the change All parameter writes use the drive s RAM EEPROM data write W command For all writes that target the drive s EEPROM be sure to follow Toshiba s guidelines regarding the number of times a specific parameter can be written without risk of EEPROM damage Point parameter number entry radix is hexadecimal e g 10 0x0010 or 1640 available ASD parameters indicated the tables starting section 14 6 1 For further details on how to interpret these tables please refer to the Toshiba G3 RS232C Communications Manual Toshiba part number 42709 or the Toshiba INV3 MODBUS RTU Communications Manual ICC part number 10028
49. a the desired method refer to section 3 1 2 Connect the various networks to their respective plugs terminal blocks Ensure that any terminal blocks are fully seated into their respective headers and route the network cables such that they are located well away from any electrical noise sources such as ASD input power or motor wiring Also take care to route all cables away from any sharp edges or positions where they may be pinched 3 Take a moment to verify that the gateway and all network cables have sufficient clearance from electrical noise sources such as drives motors or power carrying electrical wiring 4 Connect the power supply to the gateway s AUX PWR jack 3 3 Installation for Toshiba ASD Networks The gateway connects to each drive via the drive s common serial logic level communication port typically located on either the main drive control board G7 511 on the front of the drive enclosure under a small snap on cover 7 59 on the right hand side of the drive enclosure under small snap on cover S7 or on the bottom side of the drive enclosure VF nC1 Although in general no drive parameters need to be configured in order to use the 12 ICC gateway it is advantageous to check that the drive s common serial communication data rate is set to its maximum speed Because the gateway will communicate to each drive only at the drive s configured data rate this will provide the fastest response tim
50. apts to the ASD s configured characteristics All parameter writes use the drive s RAM EEPROM data write W command For all writes that target the drive s EEPROM be sure to follow Toshiba s guidelines regarding the number of times a specific parameter can be written without risk of EEPROM damage Point parameter number entry radix is hexadecimal e g 10 0x0010 or 1640 50 ICC 14 4 Mitsubishi ASD Protocol The gateway acts as a Mitsubishi protocol master via its RS 485 ports Adjustable speed drives such as the FR A500 E500 F500 series and F700 series that support the Mitsubishi protocol can be accessed Also supported are MGI Technologies Inc M3000 M4000 and M5000 series drives that support the Mitsubishi protocol For 500 series drives the gateway can connect to the ASD via either the PU panel connector or via an optional FR A5NR computer link board Because the ASDs externally present a 4 wire RS 485 network connecting them to the gateway requires jumpering the network wires for 2 wire format i e connecting SDA RDA and SDB RDB When Using an FR A5NR Card Connect as shown in Figure 25 RoA Ros ROR 52 _ B Signal TB 1 TB 2 Ground TB 3 Figure 25 FR A5NR Connections When Usinq the PU Port Connecting to the drive s RJ 45 PU port will likely require building a custom cable For simplicity a standard 8 conductor Ethernet patch cable can be used as a starting point The
51. ate drive manual for instructions how to do this Do not discard this cover as it should be reinstalled to minimize contamination of the port s electrical contacts if the gateway is ever disconnected from the drive Connect the drive s common serial communication port to one of the ASD channels of the gateway with the communication cable communication cable is not included with the gateway kit When choosing cables for this connection standard 24 AWG category 5 CAT5 unshielded twisted pair UTP 8 conductor cables found in Ethernet networks in most office environments can be used The maximum allowable length for these cables is 5 meters Although there are many varieties and styles of CAT5 UTP cables available ICC strongly recommends using only high quality cables from reputable manufacturers to guarantee optimal noise immunity and cable longevity Ensure that each end of the cable is fully seated into the modular connectors and route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinched Repeat steps 2 5 to connect other drive s as needed Connect the other various networks to their respective plugs terminal blocks Ensure that any terminal blocks are fully seated into their respective headers and route the network cables such that they are located well away from any electrical noise sources such as ASD in
52. ble for DIN rail mount applications ICC 3 Installing the Gateway The gateway s installation procedure will vary slightly depending on the chosen mounting method and the networks that will be used 3 1 Mounting 3 1 1 Panel Mounting The included standoff kit allows for panel mounting of the unit The standoff kit is comprised of four 1 aluminum male female standoffs and four 6 lock washers 1 Remove one of the four cover standoff retention screws and its lock washer from the bottom side of the unit DO NOT dispose of this screw and washer as they will be used later to mount the unit to the panel Install one of the male female standoffs and a 6 lock washer from the standoff kit through the unit s circuit board and into the bottom of the cover standoff Refer to Figure 1 gateway unit lt panel Ff N lock washers lock washers and screws from step 1 aluminum standoffs Figure 1 Standoff Kit Installation Repeat steps 1 and 2 above to replace each of the three other cover standoff retention screws 10 ICC 4 Using the dimensions provided in Figure 2 drill four 0 150 diameter holes at the specified locations on the panel As a convenient pattern guide the unit with attached mounting standoffs can be held against the panel and the four standoff locations marked with a pencil or scribe 4 0 IN 4 0 IN Figure 2 Standoff Hole Place
53. block This connection scheme applies equally to both RS485 ports Signal Ground Shield Figure 5 RS485 Terminal Block Connections 44 5 Environmental Specifications Indoors less than 1000m above sea level do not Operating Environment expose to direct sunlight or corrosive explosive gasses Operating Temperature 10 50 C 14 122 F Storage Temperature 40 85 C 40 185 F Relative Humidity 20 90 without condensation 5 5 0 6G or less 10 55Hz Non isolated referenced to power source ground Cooling Method Self cooled 18 ICC 6 Maintenance and Inspection Preventive maintenance and inspection is required to maintain the gateway in its optimal condition and to ensure a long operational lifetime Depending on usage and operating conditions perform a periodic inspection once every three to six months Before starting inspections disconnect all power sources Inspection Points Check that the network cable s are properly terminated in the terminal block s and ensure that pluggable terminal blocks are fully seated in their headers Reseatif necessary Check that there are no defects in any attached wire terminal crimp points Visually check that the crimp points are not damaged or loose Visually check all wiring and cables for damage Replace as necessary Clean off any accumulated dust and dirt If use of the gateway is discontinued for extended periods o
54. ccessible data objects must be designated as points thereby making use of data mirroring e Network characteristics selections not configurable according to the Metasys N2 specification e Because all transactions are handled locally within the gateway write data checking is not available For example if a write to an object is performed and the write data is out of range of the corresponding secondary network object no N2 error will be immediately returned However the N2 object will always reflect the network status and data object value In other words if such an out of range write is performed the unsuccessful write will be detected and the N2 object s value corrected If COS is enabled for that object the correction will be reported to the NCU upon the next COS poll request e The gateway can be configured to perform a specific set of actions for each AO or BO point when Metasys communications are lost Metasys communications are said to be lost when the gateway does not receive any Metasys packets for a specified period of time causing a network timeout Refer to section 12 2 for more information about configuring network timeout parameters 49 ICC 14 3 Toshiba Common Serial ASD Protocol The gateway can act as a Toshiba ASD master via the dedicated common serial port connections All Toshiba ASDs that include a common serial port are supported No configuration is necessary as the gateway automatically ad
55. cters max Timeout En FALSE gt FALSE 1 TRUE Timeout Val 0 gt decimal value Src Port SD1 gt 0 NONE 1 ASD1 2 ASD2 3 ASD3 4 RS485A 5 RS485B 6 RS2321 Previous Menu gt 8 Main Henu gt Edit Points gt point 1 gt Modbus Slave Register 1 gt 1 decimal value Previous Menu gt K gt 1 8 Connected 0 55 33 Auto detect 38400 8 N 1 Figure 17 Edit Modbus Slave Attributes e Edit Register Menu selection 1 allows you assign a Modbus holding register to this point Figure 17 shows an example of how to change the current setting of 1 to 8 38 ICC Metasys N2 Point Attributes 4 direct File Edit View HyperTerminal Hak Call Transfer Help Name ASD1_output_freq gt 1 name 16 characters max Timeout Timeout Modbus Master Modbus Slave Metasys Previous Menu gt 9 En FALSE gt Val 9 8501 FALSE 1 TRUE decimal value 0 NONE 1 ASD1 2 ASD2 3 ASDS 4 RS485A 5 5485 6 RS2321 N2 Main Menu gt Edit Points gt point 1 gt Metasys N2 Object RI Object Num 1 9 1 AI 2 3 0 4 B0 decimal value gt 1 gt 21 Multiplier 0 01 gt onn value gt gt K Bit Mask hex value Previous Menu 21 3_ Connected 0 00 28 Auto detect 38400 8 N 1 Figure 18 Edit Metasys N2 Attributes Edit Object Type Menu selection 1 allows modification
56. cy for area 1 An FLN object value of 32767 for this point corresponds to an internal drive value of 9999 disabled Corresponds to drive parameter 32 16 ALARM OUTPUT Indicates whether or not the drive is in an alarm condition Corresponds to drive status parameter 1014 bit 7 17 RUNNING Indicates whether or not the drive is running Corresponds to drive status parameter 1014 bit 0 18 PID SET PNT PID set point Note that commanding this point is effective only when the drive is in the PU operation or PU external combined mode Corresponds to drive parameter 133 19 RESET CMD Drive fault reset command Corresponds to drive parameter 1017 20 OVRD TIME This is a mandatory FLN point required for compatibility with Siemens control systems It has no effect in this application 21 ASD COMM Drive network communications health indicator This point has a value of YES if the gateway is successfully communicating with the attached drive Status points read from the gateway should be disregarded whenever this 58 ICC point s value is The drive network wiring etc should also be inspected in such a condition in order to identify the cause of the communication outage 22 OPER MODE Drive operation mode Corresponds to drive parameter 1015 29 DAY NIGHT This is a mandatory FLN point required for compatibility with Siemens control systems It has no effect in this application 99 ERROR STATUS
57. e 33 Flash File Selection Window While downloading the RFU utility will indicate the download status Once complete summary information will be displayed in the bottom status bar see Figure 34 T Time 67 375 seconds 193183 of 193183 bytes sent Figure 34 Summary Information 92 ICC 15 4 Wrap Up Once downloading is complete close the RFU utility move CFG switch 1 back to the OFF left hand position to exit firmware download mode and cycle power momentarily to the unit by either disconnecting the auxiliary power supply and or powering down all connected drives or momentarily removing all drive communication cables from the unit When the unit powers up again it will be running the new application firmware IL the new firmware version release notes indicated that the configuration file might need to be reloaded then do so at this point 93 1 16 4 J 1 4 1 1 4 i Lose H q 4 _ e 4 1 s lt 203000 B Tp 94 1 1 1 S L ie quet _ 1 1 1 1 1 1 1 1 L 4 4 4
58. e for drive to network data transfers For information on checking the drive s common serial communication data rate refer to the appropriate manual supplied with your drive Note that the common serial communication parameters of each drive are handled independently by the gateway which means that different drive families may be connected to different channels of the unit in any combination and that the drives connected to each channel may simultaneously communicate to the unit at completely different baud rates parity settings etc Drives can be connected to the gateway on any ASD channel in any order or combination When more than one drive is connected to the unit or if the optional auxiliary power supply is used the gateway will draw its control power from the source with the highest power supply voltage Installation of the gateway should only be performed by a qualified technician familiar with the maintenance and operation of the connected drives To install the gateway complete the steps outlined in the following sections related to your specific drive 3 3 1 Installation for G7 ASDs 1 Mount the unit via the desired method refer to section 3 1 2 CAUTION Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out 3 DANGER Wait at least 5 minutes for the drive s electrolytic capacitors to discharge before proceeding to the next step Do not to
59. e that this coil to register bit relationship holds true regardless of whether or not holding register 3 is assigned to a point If holding register 3 is not assigned to a point then a Modbus exception will be returned Either way coil 34 will always access holding register 3 bit 1 46 ICC 44 1 2 Modbus RTU Slave e Broadcast for functions 5 6 15 and 16 is supported e Network characteristics selections o Baud rate 2400 4800 9600 19200 38400 bps o Parity odd even none 1 stop bit none 2 stop bits 14 1 3 Modbus RTU Master e Supported Modbus master functions are indicated in Table 2 These functions are automatically invoked by the gateway in response to point read or write requests Table 2 Supported Modbus Master Functions Function Code Function Read multiple registers 16 Write multiple registers e slave response timeout in seconds is assigned via the designated port s Timeout selection If 0 is chosen an invalid timeout time the gateway will use a 2s timeout by default Network characteristics selections o Baud rate 2400 4800 9600 19200 38400 bps o gt Parity odd even none 1 stop bit none 2 stop bits 47 44 14 2 Metasys 2 The gateway acts as a Johnson Controls Metasys 2 slave and supports N2 analog input analog output binary input and binary output object types Analog input Al objects are used for monitoring analog s
60. eing updated Therefore be sure to shut down the system to a known safe state prior to initiating the firmware update procedure Connect the serial port cable between the RS232 port of the gateway and the computer s serial port Move CFG switch 1 to the ON right hand position this will place the gateway into the firmware download mode Whenever switch 1 is ON the gateway can only download firmware to its flash memory all other application functions such as communications console access etc will be disabled 89 ICC 15 3 Using the Utility Support for downloading new application firmware to the gateway is provided by the free Rabbit Field Utility RFU which is a 32 bit application that runs on Microsoft Windows platforms The RFU utility can be downloaded from ICC s home page at hitp www iccdesigns com When downloading a new gateway application BSP always confirm that you also have the latest version of RFU as new BIN firmware files contained in BSPs may require functionality found only in the most recent RFU versions for successful downloading The remainder of this section will detail the RFU utility configuration and firmware download procedures 15 3 1 Required Files When first downloaded the RFU utility files are compressed into one self extracting EXE distribution file Create a folder Such as c RFU place the distribution file in this folder and then execute it
61. f the BI by inspecting the point s data at the bit location s indicated in the bit mask If all of the bit locations of the point s data value indicated by a 1 in the bit mask are set then the Bl s current state is set to 1 Else it is set to 0 The point data s least significant bit LSB is bit 0 and the most significant bit MSB is bit 15 Binary output BO points are used for setting and monitoring discrete control and configuration items A BO value can be modified by issuing an override command Issuing a release command will not cause the BO to automatically return to its pre override value nor will the BO return to its pre override value after a certain time period of no communication A bit mask is associated with the object and is used to determine the current state of the BO by modifying the point s data at the bit location s indicated in the bit mask When the BO s current state is set to 1 by the NCU then the bit s of the point s data indicated by a 1 in the bit mask are set Similarly when the BO s current state is set to O by the NCU then the bit s of the point s data indicated by a 1 in the bit mask are cleared The point data s least significant bit LSB is bit 0 and the most significant bit MSB is bit 15 48 ICC The Metasys device type for the gateway is VND e Because the Metasys N2 protocol specifies strict response timing requirements all a
62. f time apply power at least once every two years and confirm that the unit still functions properly Do not perform hi pot tests on the gateway as they may damage the unit Please pay close attention to all periodic inspection points and maintain a good operating environment ICC 7 Storage and Warranty 7 1 Storage Observe the following points when the gateway is not used immediately after purchase or when it is not used for an extended period of time e Avoid storing the unit in places that are hot or humid or that contain large quantities of dust or metallic dust Store the unit in a well ventilated location e When not using the unit for an extended period of time apply power at least once every two years and confirm that it still functions properly 7 2 Warranty The gateway is covered under warranty by ICC Inc for a period of 12 months from the date of installation but not to exceed 18 months from the date of shipment from the factory For further warranty or service information please contact Industrial Control Communications Inc or your local distributor 20 ICC 8 LED Indicators The gateway contains several different LED indicators each of which conveys important information about the status of the unit and connected networks These LEDs and their functions are summarized here 8 1 Toshiba ASD Common Serial Port Indicators Each Toshiba ASD common serial port RJ45 connector has two LEDs posi
63. his manual In addition please make sure that this instruction manual is delivered to the end user of the XLTR 200 and keep this instruction manual in a safe place for future reference or unit inspection This instruction manual describes the device specifications wiring methods maintenance procedures supported functions and usage methods for the XLTR 200 network gateway For the latest information support firmware releases or product point files please visit http www iccdesigns com Before continuing please take a moment to ensure that you have received all materials shipped with your kit These items are e XLTR 200 gateway Panel mount standoff kit e Documentation CD ROM METASYS S A REGISTERED TRADEMARK OF JOHNSON CONTROLS INC ICC XLTR 200 Serial Multiprotocol Network Gateway User s Manual Part Number 10604 1 003 000 Printed in U S A 2005 Industrial Control Communications Inc All rights reserved Industrial Control Communications Inc reserves the right to make changes and improvements to its products without providing notice Notice to Users INDUSTRIAL CONTROL COMMUNICATIONS INC S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Life support devices or systems are devices or systems intended to sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling and user s manual can be reas
64. iary power supply is going to be used connect it to the gateway s AUX PWR jack Take a moment to verify that the gateway and all network cables have sufficient clearance from drives motors or power carrying electrical wiring Turn the power sources to all connected drives ON and verify that the drives function properly If the drives do not appear to power up or do not function properly immediately turn power OFF Repeat steps 1 and 2 to remove all power from the drives Then verify all connections Contact ICC or your local Toshiba representative for assistance if the problem persists 14 ICC 3 3 2 Installation for 57 59 511 7 and VF nC1 ASDs 1 Mount the unit via the desired method refer to the separate mounting options manual for more information N CAUTION Verify that all input power sources to the drives to be connected have been turned OFF and are locked and tagged out DANGER Wait at least 5 minutes for the 5 electrolytic capacitors to discharge before proceeding to the next step Do not touch any internal parts with power applied to the drive or for at least 5 minutes after power to the drive has been removed A hazard exists temporarily for electrical shock even if the source power has been removed Verify that the CHARGE LED has gone out before continuing the installation process Remove the drive s common serial communication port cover if it has one refer to the appropri
65. iew Edit Points View Edit Ports Load Points Xmodem Point File XLTR 200 Information Exit amp Restart gt 2 Main Menu gt Edit Ports ASD1 ENABLED DISABLE 1 ENABLE ASD2 ENABLED DISABLE 1 ENABLE 8503 ENABLED DISABLE 1 ENABLE 1 RS485A METASYS 2 RS485B MODBUS SLAVE RS232 DISRBLED Preuious Menu 21 0_ Connected 1 26 51 Auto detect 38400 8 N 1 Figure 19 View Edit Ports 40 ICC RS485 232 Port Configuration 4 direct HyperTerminal File Edit Call Transfer Help D gt Main Menu gt Edit Ports ASD1 ENABLED DISABLE 1 ENABLE 1 ASD2 ENABLED DISABLE 1 ENABLE 1 DISABLE 1 ENABLE Previous Menu gt Hain Henu gt Edit Port Protocol METASYS 2 DISABLE 1 MODBUS SLAVE 2 MODBUS MASTER 3 METASYS Baudrate 9600 0 2400 1 4800 2 9600 3 19200 4 38400 Parity None 1 stop 0 none 1 stop 1 0odd 2 even 3 none 2 stop fiddress 1 decimal valuel Timeout decimal valuel Previous Menu Connected 3 27 58 Auto detect 38400 8 N 1 Figure 20 Edit Port Configuration e Edit Protocol Selection Menu selection 1 allows you to change what serial protocol is running on the selected port Note that not all ports run the same protocols Figure 20 shows how to change the protocol selection from the current setting of Metasys N2 to Modbus slave e Edit Baudrate Menu selection 2 allows you to change the baudrate fo
66. interface is used to configure the 200 Starting the ALTR 200 configuration interface will cause the 200 to suspend all communications tasks M Please read the MHLTR 200 user s manual before attempting configuration EEA TEATS EEE AEE TATE PP HE P B to continue gt Connected 0 00 13 Auto detect 38400 8 N 1 Figure 10 Console Invocation 31 ICC 13 3 Main Menu The main menu is shown in Figure 11 All gateway configuration is performed by drilling down into progressively lower level menus 4 direct HyperTerminal File Edit view Call Transfer Help D This serial console interface is used to configure the XLTR 200 7 Starting the XLTR 200 configuration interface will cause the XLTR 200 to suspend all communications tasks Please read the MLTR 200 user s manual before attempting configuration to continue gt ok Main Menu View Edit Points View Edit Ports Load Points Xmodem Point File XLTR 200 Information Exit amp Restart gt Connected 0 01 03 Auto detect 38400 8 N 1 Figure 11 Console Main Menu All navigation and data entry commands are input by simply entering the menu selection number to the right of the gt symbol along with any required data fields at the conso
67. it Points gt point 1 Name ASD1_output_freq gt name 16 characters max Timeout En FALSE FALSE 1 TRUE Timeout Val 0 gt decimal value Src Port SD1 gt 0 NONE 1 ASD1 2 ASD2 3 ASD3 4 RS485A 5 RS485B 6 RS2321 Previous Menu gt 5 Hain Henu gt Edit Points gt point 1 gt Toshiba Parameter FD00 gt 1 hexadecimal value Previous Menu gt 21 FAGB_ Connected 0 42 09 Auto detect 38400 8 N 1 Figure 14 Edit Toshiba Attributes e Edit Parameter Menu selection 1 allows you to edit the Toshiba ASD parameter that this point will access Figure 14 shows an example of how to change the current setting of FDOO to 00 Note that Toshiba parameter values must be entered in hexadecimal format 35 44 Mitsubishi Point Attributes 4 direct HyperTerminal File Edit View Call Transfer Help Hain Henu gt Edit Points gt point 1 name 16 characters Name SD1_output_freq gt 1 ita hi Timeout En FALSE gt Timeout Val 0 gt Src Port RSD1 gt decimal value 0 NONE 1 ASD1 2 ASD2 3 03 4 RS485A 5 RS485B 6 RS2321 1 2 3 5 6 8 9 K Previous Menu gt 6 Hain Menu gt Edit Points gt point 1 gt Hitsubishi 7 Previous Menu gt 22 1001 Connected 0 51 06 Auto detect 38400 8 N 1 Figure 15 Edit Mitsubishi Attributes e Edit Address Menu selection 1 allows you to edit the
68. l buffer lines 500 Play sound when connecting or disconnecting Input Translation ASCII Setup Figure 9 HyperTerminal Properties Settings 30 ICC 43 2 Invocation The console provides standard access and editing methods for the various configuration items points and their associated attributes It is important to note that unless otherwise indicated any modifications made to the point database will become effective immediately It is therefore a recommended practice to download a configuration file for backup purposes before changing any settings so that the original configuration can be restored if any unintended changes are made To enter the console simply type menu and press the Enter key You will then be notified that all communication tasks will be terminated for the duration of the editing refer to Figure 10 It is important to ensure that all connected devices are in a safe state such that loss of communications will not pose a danger to equipment or personnel Exiting the console will reset the gateway and restart network communications using the current configuration data At most console prompt locations typing x will return you to the previous menu and typing menu will return you to the main menu Also note that console commands are not case sensitive com4 direct HyperTerminal File Edit View Call Transfer Help D menu This serial console
69. lave protocol Modbus RTU slave Metasys N2 etc can read from or write to a point at any time but only the protocol designated by the point s source port assignment will autonomously update the point s value independent of any other protocol traffic The source port designation also determines where a new point value will be written to when a slave protocol writes a new value to the point For example if a Modbus RTU slave connection reads new data that changes the value of a point how do we know where this new value will exit the gateway to arrive at its final destination The answer is that any new point values written by slave protocols will generate write transactions only on the source port This concept may best be further explained by way of a representative scenario For example let s assume that the gateway s 5485 port has been designated to be a Modbus Master Let s further assume that the Modbus Master portion of point 5 indicates a Source ID value of 8 and Register value of 14 and that point 5 s Source Port selection is set to RS485A What this means is that independent of any other gateway traffic point 5 will continuously attempt to update its internal value by making requests to the RS485A port And because the RS485A port has been designated as a Modbus Master then the Modbus Master portion of point 25 ICC 5 5 configuration will be referenced by the update task
70. le prompt In Figure 11 for example entering the menu selection number 1 without the quotation marks will bring up the View Edit Points submenu Throughout this manual example console entry strings will be provided enclosed in quotation marks to delineate them from the description text whenever actually entering the console strings however do not include the quotation marks When additional data fields are required with a data entry command they will be indicated by square brackets after the menu selection number data entry commands and data fields must be separated by spaces Because data entry commands and data fields are delineated by spaces they are therefore not allowed within data fields such as name strings In these cases it is usually convenient to use an underscore in place of a space For example attempting to enter a point s name as point would result in an error but My point would be perfectly acceptable 32 ICC 13 3 1 View Edit Points Main menu selection number 1 displays a screen which shows a summary of the current point configuration see Figure 12 This screen only displays the point number and the point name in order to access more detailed point information menu selection number 1 Edit View a Point must be entered with the additional argument of the targeted point s number The syntax used to edit view point 1 is shown at the bottom of Figure 12 Only 10
71. ly acceptable to have a point s source port assigned to no source All this means that this point will not be autonomously updated i e that it will not automatically mirror anything In a sense it will simply be scratchpad memory that the various ports and protocols can use to exchange information among themselves Although the various configuration possibilities may seem overwhelming at first it is clear that the gateway can perform powerful and flexible routing algorithms Through configuration experience the in and out data flows will become more clear 12 4 General Configuration Procedure Now that we have had a brief tutorial on port and point configuration we can proceed on to how these elements fit into the overall configuration procedure The general configuration procedure steps can be summarized as follows 1 Access the serial console configuration interface via Hyperterminal or other text based console program 2 Assign or enable disable the desired protocols and their characteristics to the specific communication ports 3 Perform the desired per protocol mapping and definition assignments for each point including the name timeout and source port assignments 4 Exit the serial console which will update the gateway s internal configuration file and reboot the unit 5 Download a copy of the unit s configuration file to your PC for backup purposes 26 ICC Of course it is
72. me as SPEED 1 CONTINUE OOFF MODE FFFF 0000 1F40 0 8000 Same as SPEED 1 CONTINUE OOFF MODE FFFF 0000 1F40 0 8000 Same as SPEED 1 CONTINUE OOFF MODE FFFF 0000 1F40 0 8000 Same as SPEED 1 CONTINUE OOFF MODE FFFF 0000 1F40 0 8000 Same as SPEED 1 CONTINUE OOFF MODE FFFF 0000 1F40 0 8000 Same as SPEED 1 CONTINUE OOFF MODE FFFF 0000 1F40 0 8000 Same as SPEED 1 CONTINUE OOFF MODE FFFF 0000 1F40 0 8000 OOFF Same as SPEED 1 CONTINUE MODE 19 1 1 1 1 1 1 1 ICC DRIVE TIME CONTINUE MODE MODE DRIVE TIME CONTINUE MODE MODE DRIVE TIME CONTINUE MODE MODE DRIVE TIME CONTINUE MODE MODE DRIVE TIME CONTINUE MODE MODE DRIVE TIME 80 ICC 14 6 11 Feedback Control Parameters Paramotor Function Te mask __AdlustmentRange FEEDBACK CONTROL 0 1 0060 0020 No feedback 0040 PID control 0060 Speed feedback FEEDBACK INPUT 0 1 001C RR input SIGNAL SELECTION input RX input PG feedback RS232C input Communication 12 bit binary interface board 6 BIN input GAIN FFFF 0001 8 0 01 360 00 0 01 GAIN CONSTANT m PID LOWER LIMIT FREQUENCY PID DEVIATION LIMIT kaa Lac No PID deviation limit 0 0080 PID deviation limited 1 UPPER LIMIT LOWER LIMIT PULSES 019B PG
73. ment 5 shown in Figure 1 use the four screws and lock washers from step 1 to mount the unit from the back side of the panel 3 1 2 SnapTrack Mounting The unit footprint measures 4 x 4 square and is designed to fit directly into existing 4 Augat SnapTrack 6TK series or equivalent Carefully insert the unit into the SnapTrack by pressing firmly on the pan head screws located at the 4 corners of the unit s cover DO NOT press directly on the aluminum cover as this may damage the cover 3 1 3 DIN Rail Mounting An optional mounting kit ICC part number 10581 allows DIN rail mounting of the unit The mounting kit is comprised of a 4 section of Augat 6 TK SnapTrack and two DIN rail clips 1 Carefully insert the unit into the by pressing firmly on the pan head screws located at the 4 corners of the unit s cover DO NOT press directly on the aluminum cover as this may damage the cover 2 Install the DIN rail clips into the openings on the bottom side of the SnapTrack Refer to Figure 3 44 Figure 3 DIN Mounting Kit Installation 3 2 Installation for Non Toshiba ASD Networks Note that in order to power the unit when not connecting to Toshiba ASDs via the common serial ports the optional 120VAC 9VDC power supply ICC part number 10456 or a user supplied power source meeting the requirements outlined in section 10 must also be installed 1 Mount the unit vi
74. onably expected to result in significant injury No complex software or hardware system is perfect Bugs may always be present in a system of any size In order to prevent danger to life or property it is the responsibility of the system designer to incorporate redundant protective mechanisms appropriate to the risk involved ICC Usage Precautions Operating Environment e Please use the gateway only when the ambient temperature of the environment into which the unit is installed is within the following specified temperature limits Operation 10 50 C 14 122 Storage 40 85 C 40 185 F e Avoid installation locations that may be subjected to large shocks or vibrations e Avoid installation locations that may be subjected to rapid changes in temperature or humidity Installation and Wiring Proper ground connections are vital for both safety and signal reliability reasons Ensure that all electrical equipment is properly grounded e Route all communication cables separate from high voltage or noise emitting cabling such as ASD input output power wiring ASD Connections not touch charged parts of the drive such as the terminal block while the drive s CHARGE lamp is lit A charge will still be present in the internal electrolytic capacitors and therefore touching these areas may result in an electrical shock Always turn all drive input power supplies OFF
75. ooted powered down and then back up again with CFG switch 2 in the OFF position to enable the serial console on the RS232 port 28 ICC 13 1 3 Application Configuration As previously mentioned any PC communication software and PC serial port can be used The software configuration example given here will be for Windows HyperTerminal communicating via COM1 Figure 7 shows the Connect To tab of the properties window for COM1 Figure 8 shows the window that appears when Configure is selected in the Connect To tab Figure 9 shows the Settings tab of the properties window Most of these settings are their default values usually the only change needed is the Bits per second setting shown in Figure 8 COM1 Direct Properties Connect To Settings e COMI Direct Change Icon Enter the area code without the long distance prefix Connect using COMM Figure 7 HyperTerminal Properties Connect 29 ICC 1 Properties Port Settings Bits per second Data bits Parity Stop bits Flow contral Restore Defaults Figure 8 HyperTerminal Properties Connect To Configure COM1 Direct Properties Connect Ta Settings Function and ctrl keys act as Windows keys Backspace key sends Del CO Space Ctrl H Emulation Auto detect Terminal Setup Telnet terminal ID ANSI Backscrol
76. oving all power sources from the gateway removing the cover carefully popping out the discharged battery and replacing it with a Panasonic BR1632 or equivalent component 23 ICC 12 Unit Configuration Concepts 12 1 Port and Protocol Configuration Each of the communication ports can be individually configured or enabled disabled It is important to note that the ports function independent of one another and can operate simultaneously For example a Modbus RTU slave request on RS485A and an ASD1 request can simultaneously access the same internal point Although each communication port can be configured via the serial console interface their configuration selections vary slightly The Toshiba ASD common serial ports have a simple enable disable selection The RS232 and RS485 ports can be disabled or can have one of a selection of control protocols assigned to them Along with the protocol selection for the RS232 RS485 ports each of these ports also has a corresponding baudrate parity address assignment and timeout time assignment Note that not all assignable protocols support the same range of configuration options therefore be sure to assign a valid entry in all cases for example a Modbus RTU slave s address assignment must be in the range 1 247 to comply with the Modbus specification Also note that certain protocols may not make use of all available configuration options e g certain protocols operate only at
77. points are shown at a time of 100 total available in the unit Menu selection 2 More Points allows the next 10 points to be viewed 4 direct HyperTerminal File Edit View Call Transfer Help XLTR 200 Information gt 5 Exit amp Restart gt EXIT gt 1 Hain Henu gt Edit Points Point Name SD1_output_freq ASD1_status ASD1_command 8501 freq cmd SD2 output freq 0502 status 0502 command 8502 freq cmd 8503 output freq 10 SD3_status Edit View a Point gt 1 Point More Points gt gt Previous Menu UN Connected 0 12 07 Auto detect 38400 8 N 1 Figure 12 View Edit Points Entering 1 with point s number such as 1 1 as shown at the bottom of Figure 12 at the Edit Points submenu will display and allow editing of that point s mapping and definition information Refer to Figure 13 for an example When editing a point the top half of the screen menu selections 1 4 contains point definitions that are protocol independent The bottom half of the screen menu selections 5 9 contains the menu options for editing point definitions that are protocol specific 33 ICC 4 direct Hyper Terminal File Edit Call Transfer Help 9 RSD3 output freq 10 RSD3 status Edit View a Point gt 1 Point 8 More Points bi Previous Menu 21 Main Menu gt Edit Points gt point 1 name 16 characters max Name ASD1_output_freq gt
78. possible to simplify or even eliminate some of these steps by starting your configuration from a pre existing point database file either downloaded from the internet or previously created by the user and then simply modifying those elements necessary to match your application 27 ICC 43 Console Access 13 1 RS232 The console is accessible via an RS232 interface for direct connection to a computer s serial COM port This is performed by connecting the unit s RS232 port to the computer s serial port via a standard straight thru serial cable 13 1 1 Requirements All that is needed is a computer with a serial COM port containing some sort of communications software such as HyperTerminal included with Microsoft Windows operating systems and a straight thru serial cable such as the Belkin 6 serial extension cable Belkin part F2N209 06 Refer to Figure 6 for a representative example cable Any communications software and PC will work provided they support ASCII communications at 38 4kbaud 2222 S Figure 6 Typical Serial Extension Cable 13 1 2 Connection Connect one end of the serial cable to the gateway s RS232 port and connect the other end to the computer s serial port Make sure that CFG DIP switch 2 is in the OFF left position to force the RS232 port to act as the serial console If the unit is currently using the RS232 port for control protocol communication then it must be reb
79. put power or motor wiring Also take care to route all cables away from any sharp edges or positions where they may be pinched If an auxiliary power supply is going to be used connect it to the gateway s AUX PWR jack Take a moment to verify that the gateway and all network cables have sufficient clearance from drives motors or power carrying electrical wiring ICC 10 Turn the power sources to all connected drives ON and verify that the drives function properly If the drives do not appear to power up or do not function properly immediately turn power OFF Repeat steps 1 and 2 to remove all power from the drives Then verify all connections Contact ICC or your local Toshiba representative for assistance if the problem persists 16 ICC 4 RS485 Port Electrical Interfaces In order to ensure appropriate network conditions signal voltage levels etc when using gateway s RS485 ports some knowledge of the network interface circuitry is required Refer to Figure 4 for a simplified network schematic of the RS485 interface circuitry Note that the Shield terminal has no internal connection its purpose is simply to provide a cable shield chaining location between devices The shield is then typically connected to ground at one location only P5 A 1 B TB 2 SG TB 3 Figure 4 RS485 Interface Circuitry Schematic Figure 5 details the specific network connections to the RS485 terminal
80. r the selected port Note that the baudrate for some protocols is determined by the specification and these will therefore ignore this setting e Edit Parity Menu selection 3 allows you to change the parity for the selected port Note that the parity for some protocols is determined by the specification and these will therefore ignore this setting Edit address Menu selection 4 allows you to edit the network address that the selected port will respond to e Edit Timeout Menu selection 5 allows you to edit the timeout time for the selected port Refer to section 12 2 for more information on timeout processing 41 ICC 13 3 3 Load Points Main menu selection number 3 allows the retrieval of a predefined configuration into working memory see Figure 21 Loading one of these configurations overwrites the existing point configuration The FLN application listed in menu selection 1 loads the predefined configuration detailed in section 14 5 Menu selection 2 returns the point configuration to its factory default state com4 direct HyperTerminal File Edit view Cal Transfer Help 98 to continue gt ok Hain Henu View Edit Points View Edit Ports Load Points Xmodem Point File XLTR 200 Information Exit amp Restart gt 3 Hain Henu gt Load Points FLN Application 2750 gt 1 Default Config gt 2 gt Cancel gt Connected 0 00 22 Auto detect 3
81. re are two standard color schemes for the wire pairs in such cables as defined by the Electronic Industry Association Telecommunications Industry Association EIA TIA These two standards are called T 568B and T 568A refer to Figure 26 The most common color scheme is T 568B and will therefore be the one used for this example connection If starting with a cable wired according to the T 568A specification just interchange the colors to achieve the same pin connections 51 44 Connect as shown Figure 27 T 568B 568 12345678 12345678 Q O GiB BiG Br Gi G O B Bi O Br Br Figure 26 EIA TIA Wiring Standards T 568B 12345678 Br OO 8 BIG SDB RDB A B Signal TB 1 TB 2 Ground TB 3 Figure 27 PU Port Connections e For 700 series drives the gateway can connect to the ASD via either the PU panel connector as indicated in Figure 27 or via the on board RS 485 terminals Because both of these ports externally present a 4 wire RS 485 network connecting them to the gateway requires jumpering the network wires for 2 wire format i e connecting SDA RDA and SDB RDB When using the on board RS 485 terminals connect as shown in Figure 28 52 ICC RDAI RDA2 RDB2 RXD RXD1 IRXD1T HRXD2 RXD2 A B Signal TB 1 TB 2 Ground TB 3 Figure 28 700 Series ASD Connections e Note that although the 700 series ASD also supports the Modbu
82. result of user requests ICC is continually striving to enhance the functionality and flexibility of our products and we therefore periodically release new embedded firmware to achieve these goals and meet customer requests Flash firmware files and all related documentation such as updated user manuals can be downloaded as complete board support packages referred to as BSPs from http www iccdesigns com It is suggested that users check this Internet site prior to installation and then periodically afterwards to determine if new support packages have been released and are available to upgrade their units 15 1 Requirements Besides the new firmware file firmware updates require a PC with a Windows operating system Windows 95 or newer and a serial port the RFU PC application refer to section 15 3 and an appropriate cable to connect the RS232 port of the unit to the PC Please be sure to read the firmware release notes and updated user s manual included with the BSP for any important notices behavior precautions or configuration requirements prior to updating your firmware For example upgrading to a new firmware version may affect user defined configuration files prior to starting an update procedure always back up your configuration file to a PC for later recovery if necessary 15 2 Connection IMPORTANT Note that the gateway will not be operating its system control and communication tasks while its internal firmware is b
83. s RTU protocol it does not currently support the Modbus RTU protocol in 2 wire format Therefore using the Mitsubishi protocol is currently the only available method to communicate with the gateway ASD parameter 549 must 0 e slave response timeout is determined via the gateway s RS 485 port timeout value setting If the timeout value is set to 0 a default timeout time of 2s is used ASD communication characteristics are dictated by parameters 117 124 PU port and 331 341 RS 485 port Most of these parameters can be set as desired by the user However the following parameters must be set as indicated to successfully connect to the gateway Parameter 119 333 stop bits data bits Must be set for 8 data bits Parameter 123 337 wait time setting Must be set to 9999 Parameter 124 341 CR LF selection Must be set to 1 CR only e ASD parameter number entry radix is decimal e g 10 1010 e Any numerically addressed parameter defined by the Mitsubishi protocol reference manual is directly accessible base frequency parameter 3 etc However some ASD data objects do not have parameter numbers assigned by Mitsubishi For these data objects the additional parameter numbers indicated in Table 3 have been assigned For further information 53 ICC on these parameters please refer to the relevant Mitsubishi documentation Table 3 Additional Mitsubishi Parameter Assignmen
84. sed to perform transfers of larger blocks of registers using fewer Modbus transactions compared to a situation where the read write registers were arranged in an alternating or scattered fashion e Because the transaction is handled locally within the gateway write data checking is not available For example if a write is performed to a register with a data value that is out of range of the corresponding source port object no Modbus exception will be immediately returned However the point will always reflect the source port status and object value In other words if such an out of range write attempt is performed the unsuccessful source port network write can be observed by reading the 45 ICC current unchanged value of the point during subsequent Modbus transaction 14 1 1 Coil Mappings The Modbus slave implementation provides read write support for coils OX references Accessing coils does not reference any new physical data coils are simply indexes into various bits of Modbus holding registers What this means is that when a coil is accessed that coil is resolved by the gateway into a specific holding register and a specific bit within that holding register The pattern of coil to register bit relationships can be described as follows Coils 1 16 map to holding register 1 bitO bit15 58 bit152MSB Coils 17 32 map to holding register 2 bitO bit15 and so on Arithmetically the
85. standard PC terminal program such as Microsoft Windows HyperTerminal Configuration File Upload Download A unit s configuration can be uploaded from downloaded to a PC which provides the capability for PC based file backup and easy configuration copying to multiple units Sample configuration files and related documentation can also be downloaded from our web site uploaded to a unit and custom modified to suit a specific application Network Timeout Action A per port and per point 2 level configurable network timeout action can be programmed that allows each internal point to have its own unique fail safe condition in the event of a network interruption Indicators e 1 bicolor red green MS LED that indicates module status information e 1 bicolor red green NS LED that indicates network status information e 1 green TX and 1 red RX LED on each RS485 port e 1 green and 1 red LED on each of the Toshiba common serial ASD ports Refer to section 8 for more detailed information about the LED indicators and their meanings Field Upgradeable As new firmware becomes available the unit can be upgraded in the field by the end user Refer to section 14 5 for more information Versatile Mounting Options The unit can be panel mounted with the included standoff kit or snapped into existing 4 Augat SnapTrack 6TK series or equivalent An optional mounting kit ICC part number 10581 is also availa
86. t Each designated code corresponds to a particular drive status item that will then be reflected in the SPECIAL MON item point 6 Please refer to the applicable Mitsubishi documentation for a list of available codes Corresponds to drive parameter 1007 8 ACCEL TIME Acceleration time in seconds Corresponds to drive parameter 7 9 DECEL TIME Deceleration time in seconds Corresponds to drive parameter 8 10 CMD FWD STOP Commands the drive to run forward or stop Note that commanding this point is effective only when the drive is configured for network start stop control Corresponds to drive command parameter 1014 bit 1 57 ICC 11 CMD REV STOP Commands the drive to run reverse or stop Note that commanding this point is effective only when the drive is configured for network start stop control Corresponds to drive command parameter 1014 bit 2 12 FREQ CMD The frequency command of the drive Hertz Note that commanding this point is effective only when the drive is configured for network frequency control Corresponds to drive parameter 1001 13 MIN FREQ The drive s minimum allowable frequency in Hertz Corresponds to drive parameter 2 14 FREQ JUMP A Sets the lower limit of the jump frequency for area 1 An FLN object value of 32767 for this point corresponds to an internal drive value of 9999 disabled Corresponds to drive parameter 31 15 FREQ JUMP B Sets the upper limit of the jump frequen
87. t action gt must be one of the following fu upload a configuration file to the unit download the current configuration file from the unit gt xmodem d The XLTR 200 is ready to send its configuration file via Kmodem Download the file now Connected 0 08 00 Auto detect 38400 8 N 1 Figure 22 Xmodem Command Overview and Implementation 43 ICC Receive File Place received in the following Folder Use recerving protocol modem Close Cancel Figure 23 HyperTerminal receive file dialog box When uploading a file the procedure is similar to downloading Enter u instead of d for the action parameter of the xmodem command Once the xmodem upload command is entered the user will have 30 seconds to click the send button 813 the tool bar in HyperTerminal and initiate the Xmodem upload transaction Upon successful completion of the Xmodem upload the unit will reset and the uploaded file will become the unit s active configuration The previous configuration cannot be recovered unless a corresponding configuration file exists of course 13 3 5 XLTR 200 Information Main menu selection 5 provides some basic information about the XLTR 200 such as firmware version see Figure 24 Direct Hyper Terminal File Edit Call Transfer Help D 5 774 0 ED to continue gt
88. tatus items Al objects support low alarm limits low warning limits high warning limits high alarm limits and differential values Change of state COS alarm and warning functions can also be enabled An Al object will accept an override command but will not change its actual value or indicate override active A multiplier value is associated with the object and is multiplied to the point s value to produce the floating point Al value sent to the NCU Al value point data value X multiplier Analog output AO objects are used for setting and monitoring analog control and configuration items An AO value can be modified by issuing an override command Issuing a release command will not cause the AO to automatically return to its pre override value nor will the AO automatically return to its pre override value after a certain time period of no communication A multiplier value is associated with the object and the floating point AO value is divided by this multiplier to produce the result that is passed on to a point s value point data value AO value multiplier Binary input objects are used for monitoring discrete digital status items Bl objects support COS alarm enabling and normal alarm status indications A BI object will accept an override command but will not change its actual value or indicate override active A bit mask is associated with the object and is used to determine the current state o
89. tioned immediately above them 1 green and 1 red Green LED Indicates drive link Solid green when a logical connection exists with the attached drive i e the gateway is reading data from the drive Red LED Data write Flashes briefly when data is written to the drive from the point database 8 2 RS485 Port Indicators Each RS485 port has one red and one green LED situated next to its respective terminal block Green LED Lights when the gateway is transmitting data on the port Red LED Lights when the gateway is receiving data on the port note that this does not indicate the validity of the data with respect to a particular protocol only that data exists and is being detected 21 ICC 9 Configuration Switches There are two configuration DIP switches marked located on the unit near the RS232 port Switch 1 Firmware update switch Place in OFF position for normal operation and in the ON position only when new firmware is to be downloaded to the unit Refer to section 14 5 for more information Switch 2 RS232 port selection switch When OFF at unit startup the RS232 port will act as the serial console regardless of the port s configuration as indicated on the web interface refer to section 13 1 for more information on the serial console When ON at unit startup the RS232 port carries whatever protocol was assigned to it
90. ts Parameter Number 1000 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1014 1015 1016 1017 Item Second parameter switch over Frequency command RAM Frequency command EEPROM Frequency monitor Output current monitor Output voltage monitor Special monitor Special monitor selection number Most recent 1 and 2 alarms alarm clear Most recent 3 and 4 alarms Most recent 5 and 6 alarms Most recent 7 and 8 alarms Inverter status monitor operation command Operation mode acquisition All parameter clear Inverter reset 54 ICC 14 5 Siemens FLN Currently the XLTR 200 supports Siemens application number 2750 This application acts as an FLN to Mitsubishi gateway 14 5 1 Ports e For this application the FLN network must be connected to XLTR 200 RS485 port A and the Mitsubishi network must be connected to XLTR 200 RS485 port B e The FLN port RS485 port A requires no configuration other than the FLN node address which has a valid address range of 0 98 NOTE that the factory default value is 99 e The baudrate and parity settings of the Mitsubishi port RS485B port B must be configured to match the serial settings of the connected ASD NOTE that the factory default values for these settings are 9600 baud no parity 8 data bits 1 stop bit e The ASD connected to RS485 port B must be configured as address 1 to allow the gateway to communicate with it parameter 117 or 331 1
91. uch any internal parts with power applied to the drive or for at least 5 minutes after power to the drive has been removed A hazard exists temporarily for electrical shock even if the source power has been removed Verify that the CHARGE LED has gone out before continuing the installation process 4 Remove the drive s front cover open the drive s cabinet door refer to the appropriate drive manual for instructions how to do this 5 LCD panel also called the Electronic Operator Interface or can communicate with the drive either the RS485 RS232 channel CNU1 CNU1A or the common serial channel CNU2 CNU2A Because the gateway uses the common serial channel the LCD panel must be configured to use the RS485 RS232 channel If the drive to be connected is currently using CNU2 on the drive control board and CNUA2A on the LCD panel then this connection must first be switched over to CNU1 on the drive control board and CNU1A on the LCD panel 13 ICC 11 12 13 Refer to Toshiba s documentation for any precautions or notices regarding this connection change If the LCD panel is already connected via the RS485 RS232 channel then no change is required Configure the drive s LCD panel to communicate via the RS485 RS232 channel by setting parameter Communication Setting Parameters Communication Settings Select LCD Port Connection to RS485 232 serial Connect the
92. via the web interface Note that the state of this switch is only detected when the gateway boots up 10 Auxiliary Power Supply The ICC part 10456 120VAC 9VDC power supply can be used to power the unit via the AUX PWR input If providing your own auxiliary power supply ensure that it adheres to the following specifications Connection diagram Voltage rating 9 40VDC Current rating 500mA 9VDC The gateway s AUX PWR input uses CUI Inc PJ 002A 2 1mm x 5 5mm or equivalent DC power jack which mates with the PP 002A 2 1mm x 5 5mm or equivalent power plug 11 Internal Battery The gateway has an internal coin cell type battery that is used to backup the file system when the unit is unpowered This battery is designed to last the lifetime of the product under normal use However if the gateway is left unpowered for several years the battery may become exhausted For this reason always be certain to download any customized configuration files to a PC so that they will be available for uploading again if the battery fails and requires replacement Additionally it is recommended to record the IP address subnet mask and gateway settings in the notes section section 16 of this manual for future reference 22 ICC If the battery becomes discharged contact ICC for assistance in obtaining replacement Alternatively it can be replaced by the user by rem

XLTR-200 V1.003 User`s Manual

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