6500 SERIES USER MANUAL Rev D
Contents
1. 28 6500 SERIES USER MANUAL Rev D 3 22 2013 INTRODUCTION CARON s 6500 series photostability chambers are designed specifically to meet ICH and FDA requirements for photostability testing Near UV and visible light testing is performed simultaneously using D65 lamps according to ICH Q1B option 1 Calibrated photon detectors measure relevant lamp intensity on the product shelf Lamp intensity W m or Lux and exposure level W hr m or Lux hr are conveniently displayed at eye level by a calibrated digital light meter After a programmed exposure level is reached the lamps automatically shut off To enhance reliability temperature and humidity optional conditions are monitored and controlled throughout the photostability test SPECIFICATIONS Lamp type UV intensities typical VIS intensities typical Fluorescent D65 1 5 W m requires about 133 hours to achieve ICH recommendation of 200W hr m 10 klux requires about 120 hours to achieve ICH recommendation of 1 2 million lux hr Temperature Range 15 40 C Temperature Control 0 3 C Features 6510 6515 6530 6535 Relative humidity range 30 75 30 75 Humidity control 5 5 Shelves of 1 1 2 2 Light meter of 1 1 2 2 UVA light detector of 1 1 2 2 VIS light detector of 1 1 Electrical power 60Hz 115V 20A 115V 20A 115V 25A 115V 25A Shipping wei2. Locate both wire cords coming out of the chart recorder and plug them into the corresponding connectors on the chamber NEVER ATTEMPT TO ACCESS COMPONENTS INSIDE THE RECORDER CASE WITH POWER APPLIED 6500 SERIES USER MANUAL Rev D 3 22 2013 9 OPERATION Light Control Each light bank shelf is individually controlled in either manual or automatic mode In manual mode the MAN ON OFF button turns the lights on amp off In automatic mode the lights turn on when an exposure is started and off automatically at the end START STOP button Press MAN AUTO to toggle between the two modes The light meter buttons and screen features of the are illustrated below Units e STATUS J PARAMETER PROG START SER SCROLI STOP PAUSE a NTER RESET EXIT PROGRAM MODE RESET PROG LIGHTS ON Tee both manual amp automatic modes AUI ATIC 6500 SERIES USER MANUAL Rev D 3 22 2013 10 Light Meter Modes There are five different light meter mode
3. 195 oodlooooooooooooobo 4 Qo Qo OF O O 8 Set at position 4 000000000000000000 Se recommended for 6530 amp 6535 SHELF FRONT Install Shelves Insert shelf clips into position 4 recommended for 6535 8 6535 and shelves Check to see if they are properly installed Wire shelves show below actual unit may have perforated SHELF CLIP SHELF TRACK KEY WIRE SHELF SHELF TRACK WIRE SHELF 2 6500 SERIES USER MANUAL Rev D 3 22 2013 7 Detectors A UVA detector pictured below is supplied with each shelf Some models also come with VIS detectors or can be purchased separately The detector is identified with TD amp markings and has a white lens while the VIS detector has markings Y and W with a clear lens Calibration Info Lens Identification Plug this end bc location into meter Attach the detector s to the shelf with two screws so the lends faces up Route the cable through the 3 port on the back 6510 amp 6515 or right side 6530 amp 6535 Plug the detector into the meter as shown For
4. Temperature 1 A 2 1 Output 1 indicates heating system 2 Output 2 indicates cooling system VAL ad 3 Output 3 indicates temperature alarm 30 40 10 4 Advance key 5 Infinity Home key 3 2 Q 6 Up key 8 j 7 Down key 2 8 Lower display Setpoint Temperature 9 Upper display Actual Temperature C Humidity 1 Output 1 indicates system humidification 2 Output 2 indicates system dehumidification 3 Output 3 Not used 4 Advance key 5 Infinity Home key 6 Up key 7 Down key 8 Lower display Setpoint Relative Humidity RH 9 Upper display Actual Relative Humidity RH The Output indicator lights on the controller are not continuously on They are only on when the specific system is in operation Change Set Point Use the up and down arrow push buttons to obtain the desired setpoint temperature or humidity 1 When power is turned on an alarm will briefly sound and reset after a few seconds Set the temperature controller to the desired temperature set point Use the up amp down arrow keys as necessary 2 6515 amp 6585 only Turn on the humidity switch Set the humidity controller to the desired set point like in step 1 6500 SERIES USER MANUAL Rev D 3 22 2013 15 Note Controller default settings are listed in the Appendix See also the separate controller manual for more details During normal refrigeration op
5. 000 001 1072 Terms and units Near UV Region Visible Region Source or power Radiant flux Watts Luminous flux Lumens Intensity or incident radiation Irradiance W m Illuminance Lumens m lux Exposure or total dose Irradiation W hr m Irradiation lux hr 6500 SERIES USER MANUAL Rev D 3 22 2013 23 Example A technician wants to perform photostability confirmatory testing according to ICH Q1B and FDA requirements by exposing samples to 1 2million lux hrs visible region and 200W hr m UVA region of light With the UVA detector attached to the light meter it reads an INTENSITY of 1 8 W m and INTNSTY2 of 12 Klux Under these conditions it will take 111 hours 200 1 8 to reach the desired UVA exposure and 100 hours 1 200 000 12 000 to reach the VIS exposure level The limiting factor is the UVA requirement Option 1 use UVA detector Calculate the UVA OFFSET ratio 1 500 e 4 1 8 W m 12000 lux Attach the UVA detector to the light meter and program the OFFSET ratio to 1 500 e 4 The INTENSITY reads 1 8 W m and INTNSTY2 shows 12 Klux Program the EXPLVL to 2 000 2 W hr m or 200 Under TIME LFT it tells how long the exposure or test will take and reads 111 hours Make sure the light meter is in Automatic mode light on button lit and press START STOP to initiate the test The lights will come on EXPOSE 1 will start from zero and increase The test will commence when EXPOSE 1 reaches the EXPLVL or 200 W hr m TIME
6. 000 lux h Press the ENTER button screen changes to display SERIAL NUMBER Press the EXIT button to return back to READY mode INTENSITY will be displayed Verify the programming was correct by pressing the black SCROLL button 3 times and EXPVL appears The value listed shouid be 1 200 Mlux hr 6500 SERIES USER MANUAL Rev D 3 22 2013 25 APPENDIX WATLOW CONTROLLER Factory Set Parameters Temperature SETUP PAGE Global Menu Units Type Unit C or F C F Input Error Latching Err Failure Mode FAiL SI nLAt bPLS not available with ramping Power Limit Set Point PLSP High Pwr Lmt Above PL A High Pwr Lmt Below PL b 800 100 0 100 0 Ramping Mode rP Open Loop Detect Program Type PtYP Input 1 Menu Sensor Type 1 Sen1 Input 1 In 1 Range Low 1 rL 1 Range High 1 rh 1 Decimal 1 dEC1 Input Software Filter1 Ftr1 Input 2 Menu Input 2 In 2 Event Function E Fn Event Condition E cn Output 1 Menu Output 1 Ot 1 Output 2 Menu Output 2 Ot 2 Output 3 Menu Output 3 Ot 3 Alarm 3 Type AtY3 Alarm Hysteresis AhY3 Latching 3 Lat3 Silencing 3 SiL3 Alarm Active Sides 3 Sid3 Alarm Logic 3 Lgc3 Alarm Annunciation 3 Anu3 Output 4 Menu Baud Rate Address bAUd Addr 6500 SERIES USER MANUAL Rev D off nonE hEAt COOL AL 0 1 no no bOth AL O no 19 20 not available with ramping ramping only 6510 6515 is 1 2 set point option E In 2 set point option
7. 3 AL Alarm 3 Type AtY3 dE Alarm Hysteresis AhY3 1 Latching 3 Lat3 no Silencing 3 SiL3 no Alarm Active Sides 3 Sid3 bOth Alarm Logic 3 Lgc3 ALO Alarm Annunciation 3 Anu3 no Output 4 Menu Baud Rate bAUd 19 20 Address Addr 2 6500 SERIES USER MANUAL Rev D 3 22 2013 28 OPERATIONS PAGE User Menu Auto Manual Mode Auto tune Auto tune Set Point Calibration Offset PID1 Menu Propband 1 Integral 1 Derivative 1 Burst 1 Cycle Time 1 Dead Band 1 PID2 Menu Propband 2 Integral 2 Derivative 2 Cycle Time 2 Dead Band 2 Alarm Menu Dead Band 2 Alarm 3 Low Alarm 3 High A M Aut AtSP CAL 1 Pb 1 It 1 dE 1 brS1 Ct 1 db 1 Pb2 It 2 dE 2 Ct 2 db 2 db 2 A3LO AShi 6500 SERIES USER MANUAL Rev D Auto OFF 90 0 00 0 00 no 4 0 0 00 not available with ramping 3 22 2013 29 APPENDIX CHART RECORDER Factory set parameters INPUT 1 INPUT 1 ENABLE DECIMAL XXX X UNITS DEGC TYPE 100PT IN1 HI 482 2 INI LO 184 4 BIAS 1 0 0 FILTER 1 0 BURNOUT UP Input 1 actuation Decimal point location Temperature Units Input 1 actuation type Input 1 high range value Input 1 low range value Input 1 bias or offset Input 1 filter Burnout protection INPUT 2 UVA note OW m 0Vdc 1W m 1Vdc 2096 2 55Vdc is maximum INPUT 2 ENABLE DECIMAL XXXX UNITS XXXXX ENGUNITS PERCT IN2 TYPE 0 5V XMITTER2 LINEAR IN2 HI 100 IN2 LO 0 BIAS 2 0 FILTER 2 0 BURNOUT UP Input 2 actuation Dec
8. SP 2 set point option E In 3 22 2013 26 OPERATIONS PAGE User Menu Auto Manual Mode Auto tune Auto tune Set Point Calibration Offset PID1 Menu Propband 1 Integral 1 Derivative 1 Burst 1 Cycle Time 1 Dead Band 1 PID2 Menu Propband 2 Integral 2 Derivative 2 Cycle Time 2 Dead Band 2 Alarm Menu Alarm 3 Low Alarm 3 High A M Aut AtSP CAL 1 Pb 1 It 1 dE 1 brS1 Ct 1 db 1 Pb2 It 2 dE 2 Ct 2 db 2 A3LO AShi 6500 SERIES USER MANUAL Rev D Auto not available with ramping OFF 0 0 5 0 6510 6515 is 4 6 99 99 6510 6515 is 9 50 0 00 6510 6515 is 2 3 no 50 0 6510 6515 is 1 0 0 0 4 6 10 00 10 0 0 0 50 50 3 22 2013 27 Factory Set Parameters Humidity SETUP PAGE Global Menu Units Type Unit Sl Input Error Latching Err nLAt Failure Mode FAiL bPLS not available with ramping Power Limit Set Point PLSP 50 High Pwr Lmt Above PLA 100 0 High Pwr Lmt Below PL b 100 0 Ramping Mode rP OFF not available with ramping Open Loop Detect off Program Type PLYP ti ramping only Input 1 Menu Sensor Type 1 Sen1 Proc Input 1 In 1 0 5 Range Low 1 rL 1 0 Range High 1 rh 1 100 Decimal 1 dEC1 0 Input Software Filter Ftr1 2 0 Input 2 Menu Input 2 In 2 off 2 set point option E In Event Function E Fn nonE 2 set point option SP Event Condition E cn 2 set point option LO Output 1 Menu Output 1 Ot 1 hEAt Output 2 Menu Output 2 Ot 2 COOL Output 3 Menu Output 3 Ot
9. test is complete COMPLT will flash in the status section of the display The lights will have automatically shut off Press the START STOP button to return to the READY mode PROGRAM Mode PROGRAM mode is used to change the exposure level EXPLVL and set the VIS to UVA ratio or OFFSET It can also be used to view calibration information about the light detector In program mode the buttons take on different features as identified by the red characters underneath the button Enter the PROGRAM mode by pressing the RESET button immediately followed by the PROG button Press the red SCROLL button again to view the first variable Scroll through the variables by pressing the SCROLL red button EXPLVL displays current exposure level in exponential notation and units consistent with attached detector The cursor flashes at the current digit The button increments the digit Use the button to move to the next digit Once the desired value is displayed press the ENTER button To abort the entry press the EXIT button also exits PROGRAM mode Factory default EXPLVL is 2 00 e 2 for the UVA detectors and 1 20e 6 for the VIS detectors SERIAL NUMBER shows the serial number of the attached detector protected UNITS SELECT shows the units intensity for the attached detector protected The UVA detector will display W m while the VIS detector will display lux The upper left corner displays the instantaneous intensity reading A dn or UP
10. water to the chamber s humidity injection system collects and recycles the condensate that forms in the base of the chamber ER p MOTORIZED TURN TABLE TBL 101 OPTION The motorized turn table is designed to significantly improve light uniformity by continually rotating the product The motor s cord plugs into the internal outlet and rotates only when the lights are on The table rotates gently at about 1 revolution per minute The tabletop rests on the shelf and spins on the keyed shaft While running it is recommended to locate the detectors at 10 O clock from the center just beyond the table perimeter see picture Note Averaging the four quadrant light intensity readings 12 9 O clock of the table while stationary approximates the light intensity of the table while being rotated The lowest intensity over the table area is at the perimeter Therefore locating the detectors off the table as shown in picture such that the intensity approximates the perimeter four quadrant average provides a good 6500 SERIES USER MANUAL Rev 3 22 2013 10 FRONT top view measure of the lowest light exposure the rotating table surface 6500 SERIES USER MANUAL Rev D 3 22 2013 19 MAINTENANCE CONTROL PANEL ACCESS MODEL 6530 amp 6535 WARNING Before removing control panel disconnect all power The access to all control panel and top mounted electrical parts
11. 02 REC 203 amp REC 204 Stainless steel perforated shelf for models 6530 and 6535 only 6500 SERIES USER MANUAL Rev D 3 22 2013 21 SHV 109 Stainless steel perforated shelf for models 6510 and 6515 only 6500 SERIES USER MANUAL Rev D 3 22 2013 22 APPENDIX PHOTOSTABILITY TERMINOLOGY ICH Guideline 1 2million lux hours of visible light amp 200W hr m2 of near UV radiation Visible Light VIS 400 nm to 700 nm wavelength Near UV UVA 320 nm to 400 nm wavelength Spectral power distribution SPD a plot of wavelength verses intensity Radiant flux total rate of electromagnetic radiation emitted from a source in units of Watts Luminous flux analogous to radiant flux except restricted to visible light in units of Lumens Irradiance total rate of energy of all wavelengths incident on a given surface area W m luminous flux per area for the visible spectrum given lumens per m or lux Exposure irradiance or illuminance over a specific amount of time in units of W hr m or lux hr Dose see exposure VIS see visible light UVA see near UV SPD see spectral power distribution Intensity rate of energy incident on a given surface area see also irradiance and illuminance Sl symbol Prefix Multiplication factor T tera 1 000 000 000 000 10 G giga 1 000 000 000 10 M mega 1000000 10 k kilo 1000 10 milli 0 001 10 micro 0 000 001 10 0 000 000 001 10 0 000 000
12. 6535 Position UVA VIS 1 2 040 e 4 4 903 e 3 2 1 813 e 4 5 517 e 3 3 1 848 e 4 5 412 e 3 4 1 739 e 4 5 751 3 5 1 669 e 4 5 993 e 3 6 1 660 e 4 6 023 e 3 Factory default values Procedure for using the UVA detector to display accurate VIS readings Plug the UVA detector in and locate it as desired Record the INTENSITY reading 2 25 W m Plug the VIS detector in and locate it exactly where the UVA detector was located Record the INTENSITY reading ex 12 000 lux Calculate the UVA VIS ratio ex 1 875 4 2 25 W m 12 000 lux Ci d NS 6500 SERIES USER MANUAL Rev D 3 22 2013 13 6 Enter PROGRAM mode press RESET PROG 7 Press the SCROLL button until SERIAL NUMBER is displayed 8 WARNING Screens displayed beyond this point are locked to prevent accidental changing of detector calibration information To unlock the screens push the button until the left digit displays 4 Then press the ENTER button Push the button until the display shows 8 and press the ENTER button a second time This action will unlock all screens Accidental changing of the calibration information can be re entered from the calibration certificate provided with the detector 9 Press the SCROLL button until OFFSET is displayed 10 Usethe 7 amp buttons to enter the UVA VIS ratio ex 1 875e 4 11 Store the value by pressing the ENTER button 12 Exit PROGRAM mode by pressing EXIT Now for the detector location INTNS
13. A exposure level of 200 W Hr m into the light meter 4 5 Press the gt button increment digits and the lt button move between digits to change the 1 Plug the UVA detector into the light meter 2 3 Press the RESET button immediately followed by the PROG button the screen should display Press the RESET button READY should flash in the status display area PROGRAM MODE PRESS RESET TO EXIT Press the red SCROLL button EXPLVL with a number and units will appear value to 2 000e 02 or 200 W hr m 6 Press the ENTER button screen changes to display SERIAL NUMBER 7 8 Verify programming was correct by pressing black SCROLL button 3 times Press the EXIT button to return back to READY mode INTENSITY will be displayed EXPVL appears The value listed shouid be 200 W hr m The following example shows how to program a VIS exposure level of 1 2 Mlux hr into the light meter l Plug the VIS detector into the light meter 2 Press the RESET button should flash in the status display area 3 Press the RESET button immediately followed by the PROG button screen should display PROGRAM MODE PRESS RESET TO EXIT Press the red SCROLL button EXPLVL with a number and units will appear Press the gt button increment digits and the lt button move between digits to change the value to 1 200e 06 or 1 200
14. ARB DRAIN LINE CONNECTION RIGHT SIDE OF CHAMBER TEE 3 8 FPT OR 1 2 HOSE BARB DRAIN LINE CONNECTION Water supply 6515 amp 6535 only 6500 SERIES USER MANUAL Rev D 3 22 2013 Se BSENMASES 5R BACK VIEW CHAMBER Connect a 3 8 NPT drain line to the drain connection located on lower back side of the chamber Model 6535 Facing the back there is a water connection in the upper right hand corner The 14 compression 4 MPT fitting is attached to a filter strainer and pressure regulator that is set at 40 PSI The compression fitting can be removed to adapt to another type of 2 MPT fitting Model 6515 The back side there is a water connection in the lower right hand corner The 4 compression fitting is attached to a filter strainer and pressure regulator that is set at 40 PSI NOTE Use only distilled or deionized water with resistivity between 50kO cm amp 1 MO cm and pH above 6 5 Using water outside this range will void the warranty HUMIDITY WATER SUPPLY INLET STRAINER FILTER HUMIDITY WATER ih SUPPLY INLET n HUMIDITY SUPPLY WARNING For personal safety this chamber must be properly grounded Power The Power Cord of this chamber is equipped with a grounded plug which mates with a corresponding outlet to minimize th
15. CARON 6500 SERIES PHOTOSTABILITY TEST CHAMBERS u e 9 PEN C 22 8 8 B Bu C Hl E 23 OPERATIONS MANUAL FOR MODELS 6510 6515 6530 amp 6535 5 INTRODUCTION eA HERE 3 INSTALEA TION a 4 10 10 Light meter examples ote RR REP ERR EERE ES 14 Temperature amp Humidity controllers 15 Over temperature 16 Computer 16 Humidity control calibratlon o eR rette 16 Chart recorder e MNT 17 Condensate recirulating 17 Motorized turn SIG osi bd ee beet 18 MAINTENANCE essent 19 Replacement parts ta b aus 20 APPENDIX Um 21 oec vao 21 22 Controller default settings 24 Chart recorder default 5
16. INORDIV 10 Minor chart division RNG2TAG LGTI Range 2 tag name PEN 3 6510 6515 6530 6535 PEN3 DISABL DISABL ENABLE ENABLE PEN3IN INPUT3 INPUT3 CHART3HI 50 0 50 0 CHART3LO 0 0 MAJORDIV 10 10 MINORDIV 10 10 RNG3TAG LGT2 LGT2 PEN 4 VIS note OVdc 0 Oklux 2 5Vdc full scale 25klux 6510 6515 6530 6535 PENA DISABL ENABLE DISABL ENABLE PENAIN INPUT3 INPUTA CHART4HI 100 0 100 0 CHART4LO 0 0 6500 SERIES USER MANUAL Rev D 3 22 2013 31 MAJORDIV 10 10 MINORDIV 10 10 RNG4TAG HUM HUM CHART CHRTSPD 24 HR Chart speed selection TIME DIV 24 Time division MINORDIV FOUR Minor division CONTINUE YES Continue chart rotation CHARTNAM CARON Chart name HEADER YES Header for chart REM CHRT NONE Remote chart activity TIME MINUTES current minutes of day HOURS current hour of day of 24 DAY current day of month MONTH current month YEAR current year DAY current day name WAKE MIN 00 WAKE HR 00 WAKE DAY 00 WAKE MON 01 6500 SERIES USER MANUAL Rev 3 22 2013 32
17. LFT shows the amount of test time remaining at the current rate of INTENSITY EXPOSE 2 shows the estimated amount of VIS exposure already accumulated Option 2 use VIS detector Calculate the VIS OFFSET ratio 6 667 e 3 12000 lux 1 8 W m Attach the VIS detector to the light meter and program the OFFSET ratio to 6 667 e 3 The VIS exposure level must be set above 1 2 million lux hours to achieve 200 W hr m and specifically to run 111 hours Program the EXPLVL to 1 332 e 6 lux hrs where 1 332 e 6 lux hrs 12 000lux 111 hours Under TIME LFT it tells how long the exposure or test will take and reads 111 hours Make sure the light meter is in Automatic mode light on button lit and press START STOP to initiate the test The lights will come on EXPOSE 1 will start from zero and increase The test will commence when EXPOSE 1 reaches the EXPLVL or 1 332 Mlux hr TIME LFT shows the amount of test time remaining at the current rate of INTENSITY EXPOSE 2 shows the estimated amount of UVS exposure already accumulated During testing the testing maybe paused by pressing the PAUSE button The lights will go off but the meter will remain active Pressing the PAUSE button again will continue the test by turning the lights back on The lights will automatically shut off at the end of the specified exposure 6500 SERIES USER MANUAL Rev D 3 22 2013 24 EXAMPLE PROGRAMING AN EXPOSURE LEVEL The following example shows how to program a UV
18. TY2 and EXPOSE2 will display VIS values even when the UVA detector is attached To use the VIS detector to display UVA readings repeat the above steps switching the two detectors and inverting the ratio ie OFFSET VIS EXAMPLE PROGRAMING AN EXPOSURE LEVEL The following example shows how to program UVA exposure level of 200 W Hr mf into the light meter 1 Plug the UVA detector into the light meter 2 Press the RESET button READY should flash in the status display area 3 Press the RESET button immediately followed by the PROG button the screen should display PROGRAM MODE PRESS RESET TO EXIT 4 Press the red SCROLL button EXPLVL with a number and units will appear 5 Press the button increment digits and the button move between digits to change the value to 2 000e 02 or 200 W hr m Press the ENTER button screen changes to display SERIAL NUMBER Press the EXIT button to return back to READY mode INTENSITY will be displayed Verify the programming was correct by pressing the black SCROLL button 3 times and EXPLVL appears 9 The value listed should be 2 000 02 W hr m gm 6500 SERIES USER MANUAL Rev D 3 22 2013 14 CONTROLLERS Temperature amp Humidity For CARON Model 6030 Environmental Test Chambers that are equipped with Watlow 96 single point and ramping controllers use appendix B for operating instructions and default controller settings Controller Layout
19. displayed in the lower right corner is for factory purposes only 6500 SERIES USER MANUAL Rev D 3 22 2013 12 displays factory calibration factor of attached detector protected The upper left corner displays the instantaneous intensity reading CALIBRATION DATE shows the day month and year the attached detector was last calibrated protected OFFSET displays the estimated ratio of the UVA to VIS detectors protected See offset calibration below for more details OFFSET VIS to UVA ratio Since only one detector maybe connected to the meter at a time only UVA or VIS can be measured without physically changing detectors However there maybe situations where it would be beneficial to know what the other detector would read if it were attached This can be done using the OFFSET feature For a specific geometric location position on shelf and shelf height and lamp age there is a given VIS amp UVA ratio This ratio can be entered into the light meter and both VIS amp UVA readings will be displayed without disconnecting the detector WARNING Moving the detector in any way will affect this ratio It is imperative that it be check amp interpreted properly Detector OFFSET values as supplied from the factory are 1 739 4 for UVA and 5 751 3 for VIS The table below suggests typical detector OFFSET values for each shelf height with the detectors properly mounted Shelf 6530 amp
20. e possibility of electrical shock from the chamber CARON recommends that the chamber have a dedicated wall outlet Models 6510 amp 6515 have a 20 amp plug right picture and models 6530 amp 6535 have a 30 amp plug left picture NEMA 5 20 gt 20 AMP PLUG NEMA 5 20R gt 20 NEMA 15 30 30 AMP TWIST AENA ES AMBETVISS LOCK RECEPTACLE HUBBELL HBLS366C AMP RECEPTACLE 6500 LDCK PLUG HUBBELL e610A LEVITON 2610 HUBBELL 2611 OR EQUIVALENT Install Lamps Install the fluorescent lamps above each shelf Insert bi pin longer lamps into the lamp holders and rotate 1 4 turn Mount the high output shorter lamps by pressing the one end into the plunger and then into the fixed end If one lamp in not installed properly or burned out it will affect the performance of other lamps Mount Detectors Mount one UVA detector to the top of each shelf and fasten with two screws though the shelf underside The detector lends white or clear should be up with the cable towards the back Mount the VIS detector optional next to the UVA detector in the same manor VIS detector 000000000000 optional eos ll CS Coo oD Oo oobooooo oodlooooooooooooobo
21. er is in the automatic mode not manual To enter the EXPOSE mode press the START STOP button in the READY mode In the EXPOSE mode the following functions can be done 1 View variables press the SCROLL button INTENSITY measured light intensity for connected light detector in W m or lux EXPOSE 1 total light exposure for connected light detector in W hr mf or lux hr accumulated since starting the exposure or test TIME LFT length of time remaining until exposure or test is complete 6500 SERIES USER MANUAL Rev D 3 22 2013 11 INTNSTY2 estimated light intensity for the detector not currently plugged in lux or W m These values are estimated and are provided only as a guideline 2 estimated total light exposure for detector not currently plugged in lux hr or W hr m accumulated since starting the exposure or test EXPLVL current exposure level displayed in units corresponding to current detector 2 Stop exposure or test press the START STOP button 3 Pause current exposure or test press the PAUSE button This turns off the lights However the meter still monitors intensity and exposure levels PAUSE Mode Pressing the PAUSE button during an exposure or test turns off the lights Pressing the PAUSE button again turns the lights back on and resumes the exposure or test While the lights are off the meter still functions by measuring light intensity and computing the exposure level COMPLT After an exposure or
22. eration a soft clicking sound can be heard This sound is the result of the solenoid control valves switching in the refrigeration system Controller Calibration Offset The following procedure outlines the steps for setting a temperature or humidity offset A Press the up and down keys together for 3 seconds B Press the advance key until CAL1 is in the lower display C Press the up or down keys to obtain the desired temperature or humidity offset D Press the Infinity key to return to the home page TEMPERATURE SAFETY ALARM The temperature safety alarm is intended to alert the operator of an over temperature condition This would indicate inadequate internal cooling and should be rectified as the chamber can get very hot with the lights on This alarm will reset once the internal temperature has reached a safe level COMPUTER COMMUNICATIONS The temperature and humidity controllers are equipped with RS 485 computer communications for remote control or data logging It is the customer s responsibility to provide an RS 485 communications board or RS 485 to RS 232 converter for their PC and set up the system to accept data from the controllers CARON can provide information about the type of RS 485 board and or converter for your system Terminations 11 R T 12 R T and 13 GND located on the back of the chamber are used to connect for communications Humidity Controller Calibration E 1 Remove the access panel located
23. ght 158 475 475 900 900 Options Accessories Circular chart recorders REC 202 REC 203 REC 203 REC 204 Records Temperature Temperature Temperature Temperature Light meter Humidity Light meter 1 Humidity Light meter Light meter 2 Light meter 1 Light meter 2 UVA light detector LGT 202 VIS light detector LGT 203 Humidity range limited by 5 C minimum dewpoint Light intensity will vary based on model number lamp age chamber temperature shelf height and shelf location Models 6510 and 6515 will have lower intensities than models 6530 and 6535 Chamber ambient conditions 20 C to 25 C Exceeding 25 can result in chamber failure 6500 SERIES USER MANUAL Rev D 3 22 2013 3 INSTALLATION Unpacking This product has been completely tested cleaned and packed for shipment Carefully remove all packing material Please examine the chamber completely Should any damage be found notify the delivering carrier immediately Report any shortages to Customer Service at 1 740 373 6809 Chamber Location Chamber ambient conditions 20 C to 25 C Exceeding 25 C can result in chamber failure The chamber must be located in a dry clean and level area Allow a 4 clearance from the back and top of the chamber for proper air circulation and ease of installation Locate the chamber in an area out of direct sunlight and away from heating and cooling ducts The figure below shows a side view of t
24. he chamber with air vent and access port locations x 400 MINIMUN CLEARANCE 400 MINIMUN CLEARANCE AIR VENT ACCESS PORT AIR VENT 1 ACCESS PORT 400 MINIMUN CLEARANCE AIR VENT Lee uU L1 me b FLOOR LEVELERS FLOOR LEVELERS 6500 SERIES USER MANUAL Rev D 3 22 2013 4 Light control boxes 6530 6535 only Mount the two light control boxes on the left side of the chamber Mount the light control box with the longer cord on top See picture to right Connect the boxes to the chamber using the mounting screws already screwed into the chamber Tighten the screws so that the boxes are held securely Connect the upper box s line cord into the receptacle mounted on the side of the chamber Connect the lower box s line cord into the receptacle on the upper light control box Drain connection 6515 amp 6535 only Connect a 3 8 NPT drain line to the drain connection located on the lower back side of the chamber The figure below shows the drain connection on the back of the chamber For proper operation the drain hose should not be kinked or bent It should run down from the chamber and go into an open floor drain PLENUM DRAIN TUBING HOSE BARBS 3 8 FPT OR 1 2 HOSE B
25. hours of usage covered under warranty 7 Vacuum or blow out condensing unit fins Monthly Clean interior chamber stainless steel with a non abrasive glass cleaner 2 CW Check air filter Model 6510 amp 6515 replacement filters can be ordered through Caron Service Dept 740 373 6809 Monthly MODELS 6515 amp 6535 only Check drains in floor rear cabinet and drip trough for blockage Monthly 2 f Using a level check to maintain 1 2 of a bubble tilt to the back of the chamber for proper water drainage Every 6 Months Clean out water filter for humidity water inlet Monthly 5 Q Check condensate drip pan located inside of 6010 Every 3 Months remove service door lower right hand corner REPLACEMENT PARTS OPTIONS LGT 111 LGT 124 LGT 202 LGT 203 PPR 201 SHV 108 Fluorescent D65 24 inch 20 12 65 bi pin lamps set of four Lamps 23 75 end to end Fluorescent D65 24 inch F24T12 D HO high output lamp individual Lamps are 21 75 end to end UVA light detector detects the amount of incident UVA light and connects to chamber light meter via a 7 foot cable Includes calibration traceable to 1 VIS light detector detects the amount of incident VIS light and connects to chamber light meter via a 7 foot cable Includes calibration traceable to 1 Chart recorder paper thermal 12 circular 100 count Honeywell brand for use with REC 2
26. imal point location Temperature units Engineering units Input 2 actuation type Input 2 transmitter characterization Input 2 high range value Input 2 low range value Input 2 bias or offset Input 2 filter Burnout protection INPUT 3 VIS note Oklux OVdc 10klux 1 Vdc 2096 2 55Vdc is maximum 6510 6515 6530 6535 INPUT 3 DISABL ENABLE ENABLE ENABLE DECIMAL XXXX XXXX XXXX UNITS XXXXX XXXXX XXXXX ENGUNITS PERCT PERCT PERCT IN3 TYPE 0 5V 0 5V 0 5V XMITTER3 LINEAR LINEAR LINEAR IN3 HI 100 100 100 IN3 LO 0 0 0 BIAS 3 0 0 0 FILTER 3 0 0 0 BURNOUT UP UP UP INPUT 4 6510 6515 6530 6535 INPUT 4 DISABL DISABL DISABL ENABLE DECIMAL XXXX 6500 SERIES USER MANUAL Rev D 3 22 2013 30 UNITS XXXXX ENGUNITS PERCT IN4 TYPE 0 5V XMITTER4 LINEAR IN4 HI 100 IN4 LO 0 BIAS 4 0 0 FILTER 4 0 BURNOUT UP PEN 1 1 1 PENIIN INPUTI Pen 1 input 50 0 Chart 1 high range value CHARTILO 0 0 Chart 1 low range value MAJORDIV 10 Major chart division MINORDIV 10 Minor chart division RNGITAG TEMP Range 1 tag name PEN 2 UVA note 0Vdc 0 OW m 2 5 Vdc full scale 2 5W m PEN2 ENABLE Pen 2 record PEN2IN INPUT2 Pen 2 input CHART2HI 50 0 Chart 2 high range value CHART2LO 0 0 Chart 2 low range value MAJORDIV 10 Major chart division M
27. models with more than one shelf plug the upper shelf into the upper light meter box and the lower shelf into the lower box When in use remove the black dust cover from over the detector lens Since the lens is fragile re install the dust cover when not in use Port Install foam plug to cover 3 detector port Place rubber stopper in 2 access port on right side of 8 6500 SERIES USER MANUAL Rev 3 22 2013 cabinet see picture Close both fresh air ports right side of cabinet top amp bottom screwing them clockwise CIRCULAR CHART RECORDER REC 202 203 204 OPTIONAL The Honeywell DR 4500 Truline Circular Chart Recorder uses reliable microprocessor operation to generate dependable traces on thermal 12 inch circular charts Refer to the Chart Recorder s User s Manual to change the chart speed settings for various chart speeds Mount the recorder by using the already installed bracket There are three factory drilled holes located on the right side of chamber facing the front of _ fertis eie rl i CD d Ul im chamber Using the factory supplied screws screw the recorder to the side of the chamber
28. old the UP arrow key While holding the UP arrow key press the DOWN arrow key to move cursor to the next digit location To decrement a numerical value press amp hold the DOWN arrow key While holding the DOWN arrow key press the UP arrow key to move cursor to the next digit location Replacing the chart DO NOT LIFT THE PENS DIRECTLY a Turn the latch on the recorder door amp open door b Press the CHART button amp wait till the pen moves to edge of chart C Pull up on the pen lifter to raise the pen from the chart plate DO NOT LIFT THE PEN DIRECTLY d Slip the new chart under the pen lifter and press the chart into place over the locating pin Chart lettering should face you e Push down the pen lifter to return the pen to the chart f Press the CHART button to start recording 9 Close amp latch the recorder door CAUTION Be careful not to move the pen arm at any time or damage may occur See the Appendix for default controller settings and consult the Honeywell Recorder Manual for additional operation information 6500 SERIES USER MANUAL Rev D 3 22 2013 17 CONDENSATE RECIRCULATING SYSTEM CRS 101 ACCESSORY The Condensate Recirculating System is used in conjunction with CARON s Series 6000 Test Chambers as a water delivery system This system is typically used in facilities where a floor drain or in house source of distilled or deionized water are not available The system provides continuous clean filtered
29. on the left 6510 amp 6515 or top 6530 amp UTPUT 6535 of the chamber CONNECTOR ee 2 Find the 2 x 3 black utility box located adjacent to the wiring and in the service area 3 Inside the utility box is the humidity o module CALIBRATION OFFSET 4 Slowly adjust the BOTTOM humidity calibration pot to the desired HUMIDITY SENSOR CALIBRATION BOARD 6500 SERIES USER MANUAL Rev D 3 22 2013 16 ze calibration point as shown the humidity controller readout CHART RECORDER OPTIONAL 6510 6515 6530 6535 Recorder P N REC 202 REC 203 REC 203 REC 204 of inputs channels 2 3 3 4 Channel 1 Temperature Temperature Temperature Temperature Channel 2 Light meter Light meter Light meter 1 Light meter 1 Channel 3 Humidity Light meter 2 Light meter 2 Channel 4 Humidity Recorder pens are the same for all recorders and are configured as listed below Pen 1 Temperature 2 Light meter 1 Pen 3 Light meter 2 Pen4 Humidity Press the LOWR DISP button to scroll through the different channels Press the SETUP button to scroll through the group menus Press the FUNC button to scroll through a particular group Press the UP amp DOWN arrow buttons to change the current parameter To increment a numerical value press amp h
30. refrigeration parts as follows a The control panel components can be easily accessed by removing the 6 screws located at the top and bottom of the control housing cover b Pull the front mounted control housing cover towards you to access the control CONTROL PANEL WRAP TOP COVE aso CONTROL PANEL FACE SCREWS CONTROL PANEL SCREWS 4X m ioc panel C Next remove the 4 screws that hold the control panel housing in place and the housing will be loose d In order to access the electrical and refrigeration components remove the sheet metal screws that are holding the top cover in position CONTROL PANEL ACCESS MODEL 6510 amp 6515 WARNING Before removing control panel disconnect all power To access all control panel electrical parts and refrigeration parts this can be Done by removing the 2 screws located at the top of the service panel and pulling the panel out of it s slot SCREWS 2X SERVICE DOOR AIR FILTER 6010 CONDENSING UNIT FINS LOCATED BEHIND SERVICE DOOR 6500 SERIES USER MANUAL Rev D 3 22 2013 20 MODEL 6010 Chart Recorder The recorder does not require any periodic maintenance However the chart will have to be replaced as required The chart paper can be ordered directly from Honeywell PH 1 800 423 9883 USA amp CANADA PN 30755317 001 CHAMBER MAINTENANCE SCHEDULE a b 9 Replace lamps after 5000
31. s The current light meter mode flashes in the status portion of the display lower right side READY View intensity amp other variables and ready to start an exposure or test EXPOSE Exposure or test is running PAUSE Exposure or test is paused COMPLT Exposure or testing is complete Program Exposure level maybe programmed and calibration parameters read READY Mode In the READY mode the following functions can be done 1 View variables press the SCROLL button INTENSITY measured light intensity for connected light detector If the UVA detector is plugged in it will display the intensity in units of W m If the VIS detector is plugged in it will display the VIS intensity in units of lux TIME LFT length of time a test would take given the current INTENSITY and EXP LVL INTNSTY2 estimated light intensity for the detector not currently plugged in If a UVA detector is plugged in then this displays the estimated VIS intensity in units of lux If the VIS detector is plugged in then this displays the estimated UVA intensity in units of W m These values are only estimated and should be verified by the appropriate detector EXPLVL current exposure level displayed in units corresponding to current detector 2 Start exposure or test press the START STOP button EXPOSE Mode Expose or test mode is intended to keep the lights on for a specified exposure level and then automatically shut them off This only works if the light met
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